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WO2021124857A1 - Thermoplastic adhesive composition - Google Patents

Thermoplastic adhesive composition Download PDF

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Publication number
WO2021124857A1
WO2021124857A1 PCT/JP2020/044541 JP2020044541W WO2021124857A1 WO 2021124857 A1 WO2021124857 A1 WO 2021124857A1 JP 2020044541 W JP2020044541 W JP 2020044541W WO 2021124857 A1 WO2021124857 A1 WO 2021124857A1
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WO
WIPO (PCT)
Prior art keywords
resin
adhesive composition
resins
thermoplastic adhesive
aluminum
Prior art date
Application number
PCT/JP2020/044541
Other languages
French (fr)
Japanese (ja)
Inventor
洋人 児玉
Original Assignee
株式会社アイセロ
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Publication date
Application filed by 株式会社アイセロ filed Critical 株式会社アイセロ
Publication of WO2021124857A1 publication Critical patent/WO2021124857A1/en

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Classifications

    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/06Non-macromolecular additives organic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J123/00Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers
    • C09J123/26Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers modified by chemical after-treatment
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J201/00Adhesives based on unspecified macromolecular compounds
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/10Adhesives in the form of films or foils without carriers
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/30Adhesives in the form of films or foils characterised by the adhesive composition
    • C09J7/35Heat-activated

Definitions

  • the present invention relates to a thermoplastic adhesive composition.
  • Patent Document 1 describes a hot-melt adhesive film containing a tackifier as an essential component in a base resin composed of a modified polyolefin copolymer and a styrene-based thermoplastic elastomer, and is a poorly adhesive resin such as a polycarbonate-based resin. Those having sufficient adhesiveness are also described.
  • Patent Document 2 describes a heat-adhesive film in which the first surface is a surface made of a polyvinyl butyral resin layer and the second surface, which is the opposite surface of the first surface, is a surface made of a thermoplastic resin.
  • Patent Document 3 describes a thermoplastic adhesive film containing a thermoplastic olefin elastomer resin, an acid-modified polypropylene resin, a crystal nucleating agent, and a polypropylene resin, which is a polypropylene resin material or a polypropylene resin material. Those capable of reliably integrating adherends of different materials such as the resin material and the metal material are described.
  • thermoplastic hot-melt adhesives are usually designed in detail for each target adherend. Therefore, it has not been possible to satisfactorily bond the two materials with one thermoplastic hot-melt adhesive. In particular, it was difficult to bond some so-called general-purpose plastics, engineering plastics, super engineering plastics, especially polyester resins, acrylic resins, and resins having strong polarity. Further, when the acid-modified polyolefin resin is provided as the primer layer, it is necessary to form an adhesive layer composed of two or more layers together with the adhesive layer. Further, in order to simply obtain an adhesive film containing acid-modified polypropylene or polyolefin resin, it was necessary to bond the adherend together with the adherend by means such as coextrusion at a high temperature. Therefore, an object of the present invention is to bond a resin that is difficult to bond.
  • thermoplastic adhesive composition containing the following (A) to (C).
  • A) Modified polyolefin resin having a functional group (B) Metal alkoxide and / or metal chelate (C) Thermoplastic elastomer resin 2.
  • the thermoplastic adhesive composition according to 1 or 2 which contains 0.1 to 15.0 parts by weight of (B) with respect to 100 parts by weight of the total amount of (A), (C) and (D). 4.
  • thermoplastic adhesive composition according to any one of 1 to 3, wherein (B) is a metal alkoxide and / or a metal chelate of aluminum, titanium, zinc, and zirconium. 5.
  • (B) is selected from aluminum tris (acetylacetonate), tetrastearyl titanate, zinc acetylacetoneate, aluminum isopropyrate, aluminum trisethylacetone acetate, and zirconium-mono, di, tri, tetra-acetylacetoneate.
  • the thermoplastic adhesive composition according to any one of 1 to 4, which is one or more. 6.
  • thermoplastic adhesive composition according to any one of 1 to 5, wherein the modified polyolefin resin having a functional group is a maleic acid-modified polypropylene resin.
  • a film comprising the thermoplastic adhesive composition according to 7.1 to 6. 8.
  • thermoplastic adhesive composition of the present invention a molded product made of a polyester resin such as polycarbonate, an acrylic resin, an ABS resin, a polyurethane resin, a polyphenylene sulfide resin, a vinyl chloride resin, or the like is adhered to the resin material. It is possible to bond between the resin materials or between different materials such as the resin material and the metal material, and it is possible to obtain a composite composite with an unprecedented adhesive force by these bonding. it can.
  • a polyester resin such as polycarbonate, an acrylic resin, an ABS resin, a polyurethane resin, a polyphenylene sulfide resin, a vinyl chloride resin, or the like
  • thermoplastic adhesive composition contains a crystal nucleating agent, it is possible to suppress peeling due to poor solidification due to heat history at the time of heat bonding in the step of adhering the adherend, and the polyester resin or It is possible to reliably integrate the molded bodies of the acrylic resin and the adherends of different materials such as the molded body and the metal material.
  • thermoplastic adhesive composition of the present invention is used as a hot melt adhesive. Then, it contains (A) a modified polyolefin resin having a functional group, (B) a metal alkoxide and / or a metal chelate, and (C) a thermoplastic elastomer resin. Further, (D) a crystal nucleating agent can be contained.
  • the modified polyolefin resin having a functional group is a polypropylene resin, an ethylene resin, or an ethylene-propylene resin.
  • propylene and / or ethylene unsaturated carboxylic acids such as maleic acid (including maleic anhydride), itaconic acid, fumaric acid, oleic acid, acrylic acid, and methacrylic acid, imine groups, and imide groups.
  • unsaturated carboxylic acids such as maleic acid (including maleic anhydride), itaconic acid, fumaric acid, oleic acid, acrylic acid, and methacrylic acid, imine groups, and imide groups.
  • examples thereof include copolymers with compounds having an amide group, urethane group, ester group and the like, and polypropylene-based resins graft-polymerized with compounds such as these unsaturated carboxylic acids.
  • a propylene-ethylene copolymer or a copolymer of polypropylene and maleic acid (or maleic anhydride), particularly a resin obtained by graft-polymerizing maleic acid (or maleic anhydride) with any of these resins is preferable.
  • the acid-modified polypropylene-based resin include DPA manufactured by DuPont, Admer manufactured by Mitsui Chemicals, and Youmex manufactured by Sanyo Chemicals.
  • the MFR value (230 ° C./2.16 kg) of the modified polyolefin resin having the (A) functional group was 0.1 to 150 g / 10 min. Is.
  • the blending amount of the modified polyolefin resin having the (A) functional group in 100 parts by weight of the total amount of (A), (C) and (D) is preferably 15.0 to 98.5 parts by weight, more preferably 20 parts by weight. It is 0.0 to 75.0 parts by weight, more preferably 30.0 to 70.0 parts by weight.
  • metal alkoxide and / or metal chelate used in the present invention include acetylacetonate metal compounds, stearyl-based metal compounds, metal alkylate-based compounds and / or acetoacetate-based metal compounds.
  • metal aluminum, titanium, zirconium, zinc and the like are used. However, aliphatic and aromatic monocarboxylic acid metal salts are not preferable.
  • the blending amount of (B) metal alkoxide and / or metal chelate is preferably 0.1 to 15.0 parts by weight, more preferably, with respect to 100 parts by weight of the total amount of (A), (C) and (D). Is 0.2 to 10.0 parts by weight, more preferably 0.3 to 7.0 parts by weight.
  • Thermoplastic Elastomer Resin The (C) thermoplastic elastomer resin used in the present invention preferably has a fusion enthalpy of 35 J / g or less as measured by a differential scanning calorimeter.
  • a fusion enthalpy 35 J / g or less
  • the elasticity of the elastomer makes it difficult for the elastomer to peel off from the adherend due to the peeling stress after bonding, and the adhesive strength can be improved.
  • thermoplastic elastomer resins examples include polyolefin resins, polystyrene resins, vinyl chloride resins, polyamide resins, polyurethane resins, polyester resins, acrylic resins, polybutadiene resins, fluororesins, and dynamic resins.
  • a vulture-based resin can be mentioned.
  • polyolefin-based materials are generally superior to polystyrene-based products in terms of cost, light weight, and heat resistance, and polystyrene-based products are excellent in flexibility and resilience.
  • a type in which an uncrosslinked or partially crosslinked ethylene-propylene rubber or ethylene-propylene-diene rubber is dispersed as a soft segment in a homozygous or random hard segment of polypropylene during the polymerization of the hard segment.
  • a type in which a hard segment of a homo or random polypropylene and a soft segment of an uncrosslinked or partially crosslinked ethylene-propylene rubber or ethylene-propylene-diene rubber are dynamically cross-linked during kneading, a propylene-butene copolymer, propylene.
  • thermoplastic elastomer resin examples include PRIME TPO series (R110MP, R110E, T310E, M142E) manufactured by Prime Polymer Co., Ltd., Thermolan manufactured by Mitsubishi Chemical Corporation, and the like.
  • thermoplastic elastomers as a polyolefin type, specifically, the ENGAGE series manufactured by Dow Chemical (8003, 8100, 8130, 8137, 8150, 8180, 8200, 8207, 8400, 8407, 8401, 8402, 8411, 8440, 8450, 8452, 8480, 8540, 8842, 7270, 7277, 7447, 7467), INFUSE series (9000, 9007, 9100, 9500, 9507, 9530, 9807, 9817), or ESPOLEX TPE Series (3675) manufactured by Sumitomo Chemicals.
  • Dow Chemical 8003, 8100, 8130, 8137, 8150, 8180, 8200, 8207, 8400, 8407, 8401, 8402, 8411, 8440, 8450, 8452, 8480, 8540, 8842, 7270, 7277, 7447, 7467
  • INFUSE series (9000, 9007, 9100, 9500, 9507, 95
  • thermoplastic elastomers as polystyrene-based products, specifically, Asahi Kasei's Tough Tech H series (H1041, H1041G, H1043, H1051, H1052, H1053, H1062, H1081, H1221, H1517, H1521), M series (M1943, M1911). , M1913, MP10), P series (P1083, P1500, P5051, P2000), Mitsubishi Chemical Corporation Tefablock SJ series (SJ4300C, SJ5300C, SJ6300C, SJ7300C, SJ8300C, SJ9300C).
  • polyester-based ones specifically, Tefablock A series and B series manufactured by Mitsubishi Chemical Corporation.
  • the MFR value (230 ° C./2.16 kg) of this thermoplastic elastomer resin is preferably 0.1 to 150 g / 10 min. Is.
  • the blending amount of the (C) thermoplastic elastomer resin in 100 parts by weight of the total amount of (A), (C) and (D) is preferably 1.5 to 85.0 parts by weight, more preferably 25.0. It is ⁇ 80.0 parts by weight, more preferably 30.0 to 70.0 parts by weight. When the weight is other than 1.5 to 85.0 parts by weight, the adhesive strength may decrease.
  • the compounding of the (D) crystal nucleating agent is not essential, but when compounding, as the crystal nucleating agent that can be used, known ones that are particularly effective for polypropylene resins are used. It can be used, and examples thereof include dibenzylidene sorbitol derivatives, phosphate ester metal salts, benzoate metal salts, piperin metal salts, rosin metal salts, quinacridone, cyanine blue, talc, calcium carbonate, naphthalene type, and amide type.
  • the blending amount of the crystal nucleating agent (D) in 100 parts by weight of the total amount of (A), (C) and (D) is preferably 0.01 to 10.00 parts by weight, more preferably 0.05 to 8 parts by weight. It is 0.000 parts by weight, more preferably 0.08 to 5.00 parts by weight. When the amount added is other than 0.01 to 10.00 parts by weight, the adhesive strength may decrease. Further, when the crystal nucleating agent is used particularly in this range, the thermoplastic adhesive composition can be used to be melted and solidified immediately after the adherend is adhered, so that the bonding process can be accelerated. It can be carried out.
  • the crystal nucleating agent include crystal nucleating agent MB (PF430V manufactured by SunAllomer Ltd.), gelol manufactured by Shin Nihon Rika, NJester NU-100, and ADEKA STAB manufactured by Adeka.
  • thermoplastic adhesive composition of the present invention contains near-infrared absorbing materials such as carbon black, graphene, graphite, diimonium salt, aminium salt, cyanine compound, phthalocyanine compound, dithiol metal complex, naphthoquinone compound, azo compound and talc. It can be contained, and as a result, it can be bonded by irradiating it with infrared rays such as laser light and heating it. However, it is not necessary to contain an epoxy compound or an isocyanate compound.
  • thermoplastic adhesive composition of the present invention For the purpose of enhancing the adhesion prevention when the thermoplastic adhesive composition of the present invention is formed into a film, talc, calcium carbonate, sepiolite, boehmite, bentonite, silica, mica, kaolin, diatomaceous earth, titanium oxide, zinc oxide, etc. It is possible to contain glass beads, inorganic fillers such as metal fibers such as aluminum, nickel and copper, and organic fillers such as polymer beads.
  • a tackifier may or may not be added to the thermoplastic adhesive composition of the present invention. Further, chlorinated polyolefin, chlorinated modified polyolefin, epoxy resin, styrene resin and plasticizer may or may not be added.
  • thermoplastic adhesive composition of the present invention is previously formed into a film shape of an arbitrary thickness, and this film is sandwiched between two adherends and heat-melted to be bonded, or the melted thermoplastic adhesive composition. Can be sandwiched between two adherends and pressed to adhere. Further, it is also possible to heat and melt the thermoplastic adhesive composition having an arbitrary shape instead of the film shape and supply it to the surface of the adherend from a dispenser or the like. As a modification of the film shape, it is possible to obtain a multilayer film or a multilayer sheet in which the layer made of the thermoplastic adhesive composition of the present invention is provided on one side or both sides of the base material layer.
  • the base material layer is adopted for the purpose of adjusting the physical properties and thickness of the thermoplastic adhesive composition of the present invention such as bending strength, stiffness, heat resistance, etc., and is made of polypropylene-based resin, polyethylene terephthalate-based resin, or polyamide-based resin. Resin can be used.
  • thermoplastic adhesive composition of the present invention can be obtained by known melt extrusion molding, and a film can be formed by extracting and cooling and solidifying the resin composition from a T die, a circular die or the like. Further, for the purpose of improving the surface wettability of the thermoplastic adhesive composition, it is possible to apply corona discharge treatment, plasma discharge treatment, UV / ozone treatment, flame treatment, etc. on the surface of the thermoplastic adhesive composition. Is.
  • the thermoplastic adhesive composition of the present invention preferably starts melting at 100 to 250 ° C.
  • the bonding temperature which is the heating temperature at the time of bonding, is (melting temperature of the thermoplastic resin on the surface of the adherend)> (bonding temperature) ⁇ (melting temperature of the modified polypropylene resin)-
  • the melting temperature is a value measured by a differential scanning calorimeter
  • thermoplastic adhesive composition of the present invention The adhesive strength of the thermoplastic adhesive composition of the present invention is determined by a strong elongation tester (AG-1S manufactured by Shimadzu Corporation) at room temperature under a tensile speed of 100 mm / min. Is measured and obtained. In order to sufficiently bond the adherend, the tensile shear strength needs to be 3 MPa or more, more preferably 5 MPa or more, and even more preferably 7 MPa or more.
  • thermoplastic adhesive composition of the present invention is not particularly limited, and is used for adhering two adherends whose at least one adherend is a resin or an inorganic substance to each other.
  • the adherend at this time is made of polyester resin, polycarbonate resin, acrylic resin, ABS resin, polyamide resin, polyurethane resin, polyphenylene sulfide resin, hard or soft vinyl chloride resin, or the like, and if necessary, fibers such as glass fibers.
  • these resin molded bodies filled with a filler may be used.
  • metals and alloys such as aluminum, aluminum alloys, iron, iron alloys, nickel, nickel alloys, zinc, zinc alloys, titanium, titanium alloys, magnesium alloys, copper and copper alloys, and inorganic substances such as ceramics, glass and carbon.
  • adherends the same type of adherends may be adhered to each other, or different materials may be adhered to each other. In particular, it is possible to bond a combination of molded bodies of materials that have been difficult to bond and integrate in the past.
  • Such combinations include polycarbonate resin, acrylic resin, ABS resin, polyamide resin, polyurethane resin, hard vinyl chloride resin, polyethylene terephthalate resin, polybutylene terephthalate resin, polyphenylene sulfide resin, polyphenylene ether resin, polyphenyl sulfone resin, and polyether.
  • thermoplastic adhesive composition containing the following (A) to (C).
  • the thermoplastic adhesive composition of the present invention is bonded to the above-mentioned footwear. It can be used to manufacture interior parts for automobiles, footwear such as shoes and sandals, furniture, housings for smartphones / tablet terminals / PCs, housings for home appliances, and the like.
  • Example 1 As shown in Table 1, 40 parts by weight of maleic anhydride-modified polypropylene, 60 parts by weight of polypropylene elastomer, and 0.5 parts by weight of a cross-linking agent (aluminum tris (acetylacetonate)) were added to Laboplast Mill (manufactured by Toyo Seiki Co., Ltd.). ) At 200 ° C., 50 rpm for 5 minutes to obtain a thermoplastic adhesive composition.
  • a cross-linking agent aluminum tris (acetylacetonate)
  • Example 2 to 18, Comparative Examples 1 to 6 The conditions described in Example 1 were replaced with the conditions described in Table 1, and Examples 2 to 18 and Comparative Examples 1 to 6 were performed. In addition, the numerical value in the column of each component of all Examples and Comparative Examples is a part by weight.
  • tensile shear strength was measured under the conditions shown in the following tensile shear strengths 1 to 10, and it was judged that 3 MPa or more was effective.
  • Tensile shear strength 1 The thermoplastic adhesive composition was melt-pressed with a hot plate press (manufactured by Shinto Kogyo Co., Ltd.) at 200 ° C. and 14 kN to obtain a film having a thickness of 80 to 120 ⁇ m. The obtained film was cut into a size of 20 mm ⁇ 10 mm.
  • Upper adherend Polycarbonate resin (PC) (3 mm thickness x 20 mm width x 75 mm length) and lower adherend: Galvanized steel plate (GA) (0.8 mm thickness x 20 mm width x 75 mm length)
  • PC Polycarbonate resin
  • GA Galvanized steel plate
  • the above-mentioned thermoplastic adhesive film is arranged between them to obtain a three-layer structure, which is subjected to thermal pressure bonding at an upper side: 50 ° C., a lower side: 180 ° C., 0.5 kN with a hot plate press machine. This was done to obtain an adhesive sample.
  • the portion of the adhesive sample bonded by the adhesive film is 20 mm in the width direction and 10 mm in the length direction of the sample.
  • the obtained sample was measured for tensile shear strength (MPa) under room temperature conditions with a strong elongation tester (AG-1S manufactured by Shimadzu Corporation).
  • AG-1S strong elongation tester
  • the unbonded ends of the upper and lower adherends were gripped with a jig up to 50 mm from that end.
  • the lower adherend was fixed, and the jig holding the upper adherend was pulled upward at a tensile speed of 100 mm / min.
  • the strength at the time when the bonded portion was broken, one of the adherends was broken, or the interface was peeled off at the bonded portion was obtained, and this was divided by the bonding area to obtain the tensile shear strength (MPa).
  • Tensile shear strength 2 The tensile shear strength (MPa) was measured under the same conditions as the tensile shear strength 1, except that the upper adherend was made of ABS resin (ABS) (2 mm thick ⁇ 20 mm width ⁇ 75 mm length).
  • Tensile shear strength 3 The upper adherend was made of acrylic resin (3 mm thick ⁇ 20 mm width ⁇ 75 mm length), and heat pressure bonding was performed at an upper side: 150 ° C., a lower side: 200 ° C., 0.5 kN with a hot plate press machine. In other cases, the tensile shear strength (MPa) was measured under the same conditions as the tensile shear strength 1.
  • Tensile shear strength 4 The tensile shear strength (MPa) was measured under the same conditions as the tensile shear strength 1, except that the upper adherend was a glass fiber-containing polyamide resin (GFNy) (3 mm thickness ⁇ 20 mm width ⁇ 75 mm length).
  • GFNy glass fiber-containing polyamide resin
  • Tensile shear strength 5 The tensile shear strength (MPa) was measured under the same conditions as the tensile shear strength 1, except that the upper adherend was a polyurethane resin (PU) (0.35 mm thickness ⁇ 20 mm width ⁇ 75 mm length). However, the tensile shear strength could not be measured because the polyurethane resin itself broke before the bonded portion broke due to the pulling of the polyurethane during the measurement. However, from this result, it was understood that the polyurethane resin body adheres with stronger cohesive force and adhesive force at the time of tension.
  • PU polyurethane resin
  • Tensile shear strength 6 The upper adherend is polycarbonate resin (PC) (3 mm thickness x 20 mm width x 75 mm length), and the lower adherend: stainless steel plate (SUS304) (SUS) (1.6 mm thickness x 20 mm width x 75 mm length).
  • the tensile shear strength (MPa) was measured under the same conditions as the tensile shear strength 1.
  • Tensile shear strength 7 The tensile shear strength (MPa) was measured under the same conditions as the tensile shear strength 1, except that the lower adherend was aluminum (Al) (A5052P) (1.6 mm thickness ⁇ 20 mm width ⁇ 75 mm length).
  • Tensile shear strength 8 The tensile shear strength (MPa) was measured under the same conditions as the tensile shear strength 1, except that the upper adherend was a hard vinyl chloride resin (vinyl chloride) (2 mm thick ⁇ 20 mm width ⁇ 75 mm length).
  • Tensile shear strength 9 The upper adherend is polybutylene terephthalate resin (PBT) (2 mm thickness x 20 mm width x 75 mm length), the lower adherend is polyphenylene sulfide resin (PPS) (2 mm thickness x 20 mm width x 75 mm length), and a hot plate.
  • the tensile shear strength (MPa) was measured under the same conditions as the tensile shear strength 1, except that the press machine temperature was set to 180 ° C. on both the upper and lower sides.
  • Tensile shear strength 10 The upper adherend is polypropylene resin (PP) (3 mm thickness x 20 mm width x 75 mm length), the lower adherend is polycarbonate resin (PC) (3 mm thickness x 20 mm width x 75 mm length), and the hot plate press temperature.
  • the tensile shear strength (MPa) was measured under the same conditions as the tensile shear strength 1 except that the temperature was set to 160 ° C. on both the upper and lower sides.
  • thermoplastic adhesive composition of the present invention enables adhesion of polycarbonate resin and acrylic resin molded bodies by heating and pressurizing with a hot plate press, ultrasonic waves, high frequencies, lasers, and the like. It can be used for adhesive molding of automobiles, interior / exterior parts for automobiles, building material parts, smartphone / home appliance housings and parts.

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Adhesives Or Adhesive Processes (AREA)

Abstract

The present invention addresses the problem of bonding a resin that is difficult to be bonded. As a means for solving the problem, the present invention provides a thermoplastic adhesive composition that contains the components (A) to (C) described below. (A) a modified polyolefin resin having a functional group (B) a metal alkoxide and/or a metal chelate (C) a thermoplastic elastomer resin

Description

熱可塑型接着剤組成物Thermoplastic adhesive composition
 本発明は熱可塑型接着剤組成物に関する。 The present invention relates to a thermoplastic adhesive composition.
 近年、異種素材同士の接着を求められるケースが大幅に増加してきている。例えば自動車産業では省エネルギー化・燃費向上を目的として、従来金属素材で構成されていた部材の一部を樹脂化するケースがあり、また電気・電子産業では、取り扱いやすさや製造工程の簡素化を目的に、製品自体の強度を落とさず軽量化することが求められる等、金属と樹脂の接着が求められる割合が増加してきている。
 ここで、加熱することにより接着する性質を有し、一層からなる接着フィルムを使用して、2つの部材を一体のものとすることは公知であり、そのような接着フィルムの接着層を構成する組成物は2つの部材の表面それぞれに対して十分な接着力を持つ必要がある。
In recent years, the number of cases where different materials are required to be adhered to each other has increased significantly. For example, in the automobile industry, there are cases where some of the members that were conventionally made of metal materials are made into resin for the purpose of saving energy and improving fuel efficiency, and in the electrical and electronic industry, for the purpose of ease of handling and simplification of the manufacturing process. In addition, the proportion of metal-resin adhesion is increasing, such as the need to reduce the weight of the product without reducing its strength.
Here, it is known that two members are integrated by using an adhesive film which has a property of adhering by heating and is composed of one layer, and constitutes an adhesive layer of such an adhesive film. The composition needs to have sufficient adhesive strength to each of the surfaces of the two members.
 例えば特許文献1には、変性ポリオレフィン共重合体とスチレン系熱可塑性エラストマーからなるベース樹脂に粘着付与剤を必須成分として含有するホットメルト型接着フィルムであって、ポリカーボネート系樹脂などの難接着性樹脂に対しても十分な接着性を有するものが記載されている。
 また特許文献2には、第1面がポリビニルブチラール樹脂層からなる面、該第1面の反対の面である第2面が熱可塑性樹脂からなる面である熱接着フィルムであって、接着剤に対する接着性の点において、全く異なる性質を有する2つの部材であっても、1つの熱接着フィルムで確実に一体とできるものが記載されている。
 さらに特許文献3には、熱可塑性オレフィンエラストマー系樹脂、酸変性ポリプロピレン系樹脂、結晶核剤及びポリプロピレン系樹脂を含有する熱可塑型接着フィルムであって、ポリプロピレン系樹脂材料もしくはポリアミド系樹脂材料同士、前記樹脂材料と金属材料のような異種素材の被着物同士を確実に一体化することができるものが記載されている。
For example, Patent Document 1 describes a hot-melt adhesive film containing a tackifier as an essential component in a base resin composed of a modified polyolefin copolymer and a styrene-based thermoplastic elastomer, and is a poorly adhesive resin such as a polycarbonate-based resin. Those having sufficient adhesiveness are also described.
Further, Patent Document 2 describes a heat-adhesive film in which the first surface is a surface made of a polyvinyl butyral resin layer and the second surface, which is the opposite surface of the first surface, is a surface made of a thermoplastic resin. It is described that even two members having completely different properties in terms of adhesiveness to a resin can be reliably integrated with one heat-adhesive film.
Further, Patent Document 3 describes a thermoplastic adhesive film containing a thermoplastic olefin elastomer resin, an acid-modified polypropylene resin, a crystal nucleating agent, and a polypropylene resin, which is a polypropylene resin material or a polypropylene resin material. Those capable of reliably integrating adherends of different materials such as the resin material and the metal material are described.
特開2012-233066号公報Japanese Unexamined Patent Publication No. 2012-23306 特開2016-56243号公報Japanese Unexamined Patent Publication No. 2016-56243 特許第6234500号公報Japanese Patent No. 6234500
 従来の熱可塑性ホットメルト型接着剤は、対象とする被着物ごとに細かく設計されることが通常である。そのため、1つの熱可塑性ホットメルト型接着剤で2種の材料を良好に接着させることまでは対応できなかった。特に一部のいわゆる汎用プラスチック、エンジニアリングプラスチック、スーパーエンジニアリングプラスチック、なかでもポリエステル樹脂やアクリル樹脂や、強い極性を有する樹脂などの接着は困難であった。
 また、酸変性ポリオレフィン樹脂をプライマー層として設ける場合には、結局接着剤層と併せて2層以上の層からなる接着剤層を形成させる必要があった。
 さらに単に酸変性ポリプロピレンやポリオレフィン樹脂を含有する接着フィルムとするには、被着物と共に共押出等の手段によって、高温下にて接着させる必要があった。
 そのため、本発明は接着が困難な樹脂を接着させることを課題とする。
Conventional thermoplastic hot-melt adhesives are usually designed in detail for each target adherend. Therefore, it has not been possible to satisfactorily bond the two materials with one thermoplastic hot-melt adhesive. In particular, it was difficult to bond some so-called general-purpose plastics, engineering plastics, super engineering plastics, especially polyester resins, acrylic resins, and resins having strong polarity.
Further, when the acid-modified polyolefin resin is provided as the primer layer, it is necessary to form an adhesive layer composed of two or more layers together with the adhesive layer.
Further, in order to simply obtain an adhesive film containing acid-modified polypropylene or polyolefin resin, it was necessary to bond the adherend together with the adherend by means such as coextrusion at a high temperature.
Therefore, an object of the present invention is to bond a resin that is difficult to bond.
 本発明者は、前記課題を解決するために鋭意検討した結果、以下の手段で解決することができることを見出し、本発明をなすに到った。
1.下記の(A)~(C)を含有する熱可塑型接着剤組成物。
 (A)官能基を有する変性ポリオレフィン樹脂
 (B)金属アルコキシド及び/又は金属キレート
 (C)熱可塑性エラストマー樹脂 
2.(D)結晶核剤を含有する1に記載の熱可塑型接着剤組成物。
3.(A)、(C)及び(D)の合計量100重量部に対して、(B)を0.1~15.0重量部含有する1又は2に記載の熱可塑型接着剤組成物。
4.(B)が、アルミニウム、チタン、亜鉛、ジルコニウムの金属アルコキシド及び/又は金属キレートである1~3のいずれかに記載の熱可塑型接着剤組成物。
5.(B)が、アルミニウムトリス(アセチルアセトネート)、テトラステアリルチタネート、亜鉛アセチルアセトネート、アルミニウムイソプロピレート、アルミニウムトリスエチルアセトアセテート、及び、ジルコニウム-モノ、ジ、トリ、テトラ-アセチルアセテネートから選ばれた1つ以上のものである1~4のいずれかに記載の熱可塑型接着剤組成物。
6.(A)官能基を有する変性ポリオレフィン樹脂がマレイン酸変性ポリプロピレン樹脂である1~5のいずれかに記載の熱可塑型接着剤組成物。 
7.1~6に記載の熱可塑型接着剤組成物からなるフィルム。
8.ポリカーボネート樹脂、アクリル樹脂、ABS樹脂、ポリアミド樹脂、ポリウレタン樹脂、硬質塩化ビニル樹脂、ポリエチレンテレフタレート樹脂、ポリブチレンテレフタレート樹脂、ポリフェニレンサルファイド樹脂、ポリフェニレンエーテル樹脂、ポリフェニルスルホン樹脂、ポリエーテルスルホン樹脂、ポリエーテルイミド樹脂、ポリスルホン樹脂、ポリエーテルエーテルケトン樹脂、ポリイミド樹脂、ポリアミドイミド樹脂、ポリアセタール樹脂、ポリアリレート樹脂、液晶ポリマー、ポリスチレン樹脂、及びポリプロピレン樹脂を含む樹脂成形体、CFRP、CFRTP、GFRP、GFRTPを含む成形体、アルミニウム、アルミニウム合金、鉄、鉄合金、チタン、チタン合金、マグネシウム、マグネシウム合金、ステンレスの成形体、及び亜鉛メッキ鋼板、セラミック、突板、木材から選ばれた2つ(2つは同じ材料でも異なる材料でも良い)の物質が、下記(A)~(C)を含有する熱可塑型接着剤組成物により接着されてなる複合物。
 (A)官能基を有する変性ポリオレフィン樹脂
 (B)金属アルコキシド及び/又は金属キレート
 (C)熱可塑性エラストマー樹脂
As a result of diligent studies to solve the above problems, the present inventor has found that the problems can be solved by the following means, and has arrived at the present invention.
1. 1. A thermoplastic adhesive composition containing the following (A) to (C).
(A) Modified polyolefin resin having a functional group (B) Metal alkoxide and / or metal chelate (C) Thermoplastic elastomer resin
2. (D) The thermoplastic adhesive composition according to 1, which contains a crystal nucleating agent.
3. 3. The thermoplastic adhesive composition according to 1 or 2, which contains 0.1 to 15.0 parts by weight of (B) with respect to 100 parts by weight of the total amount of (A), (C) and (D).
4. The thermoplastic adhesive composition according to any one of 1 to 3, wherein (B) is a metal alkoxide and / or a metal chelate of aluminum, titanium, zinc, and zirconium.
5. (B) is selected from aluminum tris (acetylacetonate), tetrastearyl titanate, zinc acetylacetoneate, aluminum isopropyrate, aluminum trisethylacetone acetate, and zirconium-mono, di, tri, tetra-acetylacetoneate. The thermoplastic adhesive composition according to any one of 1 to 4, which is one or more.
6. (A) The thermoplastic adhesive composition according to any one of 1 to 5, wherein the modified polyolefin resin having a functional group is a maleic acid-modified polypropylene resin.
A film comprising the thermoplastic adhesive composition according to 7.1 to 6.
8. Polycarbonate resin, acrylic resin, ABS resin, polyamide resin, polyurethane resin, hard vinyl chloride resin, polyethylene terephthalate resin, polybutylene terephthalate resin, polyphenylene sulfide resin, polyphenylene ether resin, polyphenylsulfone resin, polyethersulfone resin, polyetherimide Resins, polysulfone resins, polyether ether ketone resins, polyimide resins, polyamideimide resins, polyacetal resins, polyarylate resins, liquid crystal polymers, polystyrene resins, resin moldings containing polypropylene resins, moldings containing CFRP, CFRTP, GFRP, GFRTP Two selected from body, aluminum, aluminum alloy, iron, iron alloy, titanium, titanium alloy, magnesium, magnesium alloy, stainless steel molded body, and zinc-plated steel plate, ceramic, slab, and wood (even if they are the same material) A composite obtained by bonding substances (which may be different materials) with a thermoplastic adhesive composition containing the following (A) to (C).
(A) Modified polyolefin resin having a functional group (B) Metal alkoxide and / or metal chelate (C) Thermoplastic elastomer resin
 本発明の熱可塑型接着剤組成物によると、ポリカーボネート等のポリエステル樹脂、アクリル樹脂、ABS樹脂、ポリウレタン樹脂、ポリフェニレンサルファイド樹脂、塩化ビニル樹脂等からなる成形体に対し、当該樹脂材料との接着を可能とし、該樹脂材料間、又は該樹脂材料と金属材料のような異種素材同士の接着も可能であり、これらの接着によりこれまでにはない接着力で複合化された複合物を得ることができる。
 また、熱可塑型接着剤組成物が結晶核剤を含有する場合には、被着物を接着する工程において、加熱接着した際の熱履歴による固化不良による剥がれを抑制することができ、ポリエステル樹脂やアクリル樹脂の成形体同士、前記成形体と金属材料のような異種素材の被着物同士を確実に一体化することができる。
According to the thermoplastic adhesive composition of the present invention, a molded product made of a polyester resin such as polycarbonate, an acrylic resin, an ABS resin, a polyurethane resin, a polyphenylene sulfide resin, a vinyl chloride resin, or the like is adhered to the resin material. It is possible to bond between the resin materials or between different materials such as the resin material and the metal material, and it is possible to obtain a composite composite with an unprecedented adhesive force by these bonding. it can.
Further, when the thermoplastic adhesive composition contains a crystal nucleating agent, it is possible to suppress peeling due to poor solidification due to heat history at the time of heat bonding in the step of adhering the adherend, and the polyester resin or It is possible to reliably integrate the molded bodies of the acrylic resin and the adherends of different materials such as the molded body and the metal material.
 以下、本発明を実施するための好ましい形態を説明するが、本発明の範囲はこれらの形態に限定されるものではない。 Hereinafter, preferred embodiments for carrying out the present invention will be described, but the scope of the present invention is not limited to these embodiments.
 本発明の熱可塑型接着剤組成物は、ホットメルト接着剤として使用されるものである。
 そして、(A)官能基を有する変性ポリオレフィン樹脂及び(B)金属アルコキシド及び/又は金属キレート、及び(C)熱可塑性エラストマー樹脂を含有するものである。そしてさらに、(D)結晶核剤を含有することができるものである。
The thermoplastic adhesive composition of the present invention is used as a hot melt adhesive.
Then, it contains (A) a modified polyolefin resin having a functional group, (B) a metal alkoxide and / or a metal chelate, and (C) a thermoplastic elastomer resin. Further, (D) a crystal nucleating agent can be contained.
(A)官能基を有する変性ポリオレフィン樹脂
 官能基を有する変性ポリオレフィン樹脂は、ポリプロピレン系樹脂、エチレン系樹脂、エチレン-プロピレン系樹脂である。具体的には、プロピレン及び/又はエチレンと、マレイン酸(無水マレイン酸を含む)、イタコン酸、フマル酸、オレイン酸、アクリル酸、メタクリル酸等の不飽和カルボン酸や、イミン基、イミド基、アミド基、ウレタン基、エステル基等を有する化合物との共重合体や、これら不飽和カルボン酸等の化合物によりグラフト重合されたポリプロピレン系樹脂が挙げられる。中でもプロピレン-エチレン共重合体やポリプロピレンとマレイン酸(又は無水マレイン酸)との共重合体、特にそれらの樹脂いずれかに対してマレイン酸(又は無水マレイン酸)をグラフト重合してなる樹脂が好ましい。上記酸変性されたポリプロピレン系樹脂としては、例えば、デュポン製DPA、三井化学社製アドマー、三洋化成製ユーメックスなどが挙げられる。
中でも(A)官能基を有する変性ポリオレフィン樹脂のMFR値(230℃/2.16kg)は0.1~150g/10min.である。
 (A)、(C)及び(D)の合計量100重量部中の(A)官能基を有する変性ポリオレフィン樹脂の配合量は、好ましくは15.0~98.5重量部、より好ましくは20.0~75.0重量部、さらに好ましくは30.0~70.0重量部である。
(A) Modified Polyolefin Resin Having a Functional Group The modified polyolefin resin having a functional group is a polypropylene resin, an ethylene resin, or an ethylene-propylene resin. Specifically, propylene and / or ethylene, unsaturated carboxylic acids such as maleic acid (including maleic anhydride), itaconic acid, fumaric acid, oleic acid, acrylic acid, and methacrylic acid, imine groups, and imide groups. Examples thereof include copolymers with compounds having an amide group, urethane group, ester group and the like, and polypropylene-based resins graft-polymerized with compounds such as these unsaturated carboxylic acids. Among them, a propylene-ethylene copolymer or a copolymer of polypropylene and maleic acid (or maleic anhydride), particularly a resin obtained by graft-polymerizing maleic acid (or maleic anhydride) with any of these resins is preferable. .. Examples of the acid-modified polypropylene-based resin include DPA manufactured by DuPont, Admer manufactured by Mitsui Chemicals, and Youmex manufactured by Sanyo Chemicals.
Among them, the MFR value (230 ° C./2.16 kg) of the modified polyolefin resin having the (A) functional group was 0.1 to 150 g / 10 min. Is.
The blending amount of the modified polyolefin resin having the (A) functional group in 100 parts by weight of the total amount of (A), (C) and (D) is preferably 15.0 to 98.5 parts by weight, more preferably 20 parts by weight. It is 0.0 to 75.0 parts by weight, more preferably 30.0 to 70.0 parts by weight.
(B)金属アルコキシド及び/又は金属キレート
 本発明において使用される金属アルコキシド及び金属キレートとしては、アセチルアセトナート金属化合物、ステアリル系金属化合物、金属アルキレート系化合物及び/又は、アセトアセテート系金属化合物であることが好ましく、 その金属としてアルミニウム、チタン、ジルコニウム、亜鉛等が用いられる。但し脂肪族及び芳香族モノカルボン酸金属塩は好ましくない。
 中でも、アルミニウムトリス(アセチルアセトネート)、亜鉛アセチルアセトネート、テトラステアリルチタネート、アルミニウムイソプロピレート、アルミニウムトリスエチルアセトアセテート、ジルコニウム-モノ、ジ、トリ、テトラ-アセチルアセテネートが好ましい。
 (A)、(C)及び(D)の合計量100重量部に対して、(B)金属アルコキシド及び/又は金属キレートの配合量は、好ましくは0.1~15.0重量部、より好ましくは0.2~10.0重量部、さらに好ましくは0.3~7.0重量部である。
(B) Metal alkoxide and / or metal chelate The metal alkoxide and metal chelate used in the present invention include acetylacetonate metal compounds, stearyl-based metal compounds, metal alkylate-based compounds and / or acetoacetate-based metal compounds. As the metal, aluminum, titanium, zirconium, zinc and the like are used. However, aliphatic and aromatic monocarboxylic acid metal salts are not preferable.
Of these, aluminum tris (acetylacetoneate), zinc acetylacetonate, tetrastearyl titanate, aluminum isopropyrate, aluminum trisethylacetone acetate, zirconium-mono, di, tri, and tetra-acetylacetoneate are preferable.
The blending amount of (B) metal alkoxide and / or metal chelate is preferably 0.1 to 15.0 parts by weight, more preferably, with respect to 100 parts by weight of the total amount of (A), (C) and (D). Is 0.2 to 10.0 parts by weight, more preferably 0.3 to 7.0 parts by weight.
(C)熱可塑性エラストマー樹脂
 本発明に使用される(C)熱可塑性エラストマー樹脂としては、示差走査熱量計で測定した融解エンタルピーが35J/g以下であることが好ましい。
 融解エンタルピーが35J/g以下であることにより、接着のための加熱をした際に、被着物表面に対して特に濡れやすくなり、作業効率の向上が期待できる。
 また、この条件のエラストマーを用いることにより、その弾性によって、接着後には剥離応力に対して被着物から剥がれにくくなり、接着力を向上させることができる。
 このような熱可塑性エラストマー系樹脂としては、ポリオレフィン系樹脂、ポリスチレン系樹脂、塩化ビニル系樹脂、ポリアミド系樹脂、ポリウレタン系樹脂、ポリエステル系樹脂、アクリル系樹脂、ポリブタジエン系樹脂、フッ素樹脂系樹脂、動的加硫系樹脂が挙げられる。ここで、ポリオレフィン系は一般的にポリスチレン系よりコスト面、軽量面で優れ、耐熱性に優れるものが多く、ポリスチレン系は柔軟性と復元性に優れる。
 また、ポリプロピレンのホモ体もしくはランダム体のハードセグメントに、ソフトセグメントとしてエチレン-プロピレンゴム、エチレン-プロピレン-ジエンゴムの未架橋体もしくは部分架橋体をハードセグメントの重合時に分散させたタイプ(リアクター型)、ポリプロピレンのホモ体もしくはランダム体のハードセグメントとエチレン-プロピレンゴム、エチレン-プロピレン-ジエンゴムの未架橋体もしくは部分架橋体のソフトセグメントを混練時に動的架橋させたタイプ、プロピレン-ブテン共重合体、プロピレン-エチレン-ブテン共重合体、プロピレン-ブタジエン共重合体、プロピレン-エチレン-ブタジエン共重合体、シンジオタクチックポリプロピレン、α-オレフィン共重合体などが挙げられる。
 上記熱可塑性エラストマー系樹脂としては、例えば、プライムポリマー社製のPRIME TPOシリーズ(R110MP,R110E,T310E,M142E)、三菱ケミカル社製サーモランなどが挙げられる。
 熱可塑性エラストマーの中でもポリオレフィン系として、具体的には、ダウ・ケミカル製のENGAGEシリーズ(8003,8100,8130,8137,8150,8180,8200,8207,8400,8407,8401,8402,8411,8440,8450,8452,8480,8540,8842,7270,7277,7447,7467)やINFUSEシリーズ(9000,9007,9100,9500,9507,9530,9807,9817)、あるいは住友化学社製のESPOLEX TPE Series(3675,3785,3775,3885,3255,901,4675,4785,4855,820,822,821)、あるいは三菱ケミカル社製のZELASシリーズ(MC717R4,MC721AP)、サーモラン(動的架橋タイプ低硬度タイプ、被架橋タイプ中・高強度シリーズ)あるいはリケンテクノス社製のLEOSTOMER SEシリーズ(LQR7382Q,LQR7382P,LQR7382N,LQR7511N)、三井化学社製タフマー DFシリーズ(DF605、DF610、DF640、DF110、DF710、DF740、DF7350)、Aシリーズ(A1085S、A-4085S、A-20085S、A-4090S、A-20090S)、PNシリーズ(PN-2070、PN-3560、PN-2060、PN-20300)、XMシリーズ(XM5070、XM-5080、XM-5090、XM-7070、XM-7080、XM-7090)等である。
 熱可塑性エラストマーの中でもポリスチレン系として、具体的には、旭化成社製タフテック Hシリーズ(H1041、H1041G、H1043、H1051、H1052、H1053、H1062、H1081、H1221、H1517、H1521)、Mシリーズ(M1943、M1911、M1913、MP10)、Pシリーズ(P1083、P1500、P5051、P2000)、三菱ケミカル社製テファブロック SJシリーズ(SJ4300C、SJ5300C、SJ6300C、SJ7300C、SJ8300C、SJ9300C)である。
 熱可塑性エラストマーの中でもポリエステル系として、具体的には、三菱ケミカル社製テファブロック Aシリーズ及びBシリーズである。
 この熱可塑性エラストマー樹脂のMFR値(230℃/2.16kg)は好ましくは0.1~150g/10min.である。
(C) Thermoplastic Elastomer Resin The (C) thermoplastic elastomer resin used in the present invention preferably has a fusion enthalpy of 35 J / g or less as measured by a differential scanning calorimeter.
When the melting enthalpy is 35 J / g or less, it becomes particularly easy to get wet with the surface of the adherend when heated for adhesion, and improvement in work efficiency can be expected.
Further, by using the elastomer under this condition, the elasticity of the elastomer makes it difficult for the elastomer to peel off from the adherend due to the peeling stress after bonding, and the adhesive strength can be improved.
Examples of such thermoplastic elastomer resins include polyolefin resins, polystyrene resins, vinyl chloride resins, polyamide resins, polyurethane resins, polyester resins, acrylic resins, polybutadiene resins, fluororesins, and dynamic resins. A vulture-based resin can be mentioned. Here, polyolefin-based materials are generally superior to polystyrene-based products in terms of cost, light weight, and heat resistance, and polystyrene-based products are excellent in flexibility and resilience.
Further, a type (reactor type) in which an uncrosslinked or partially crosslinked ethylene-propylene rubber or ethylene-propylene-diene rubber is dispersed as a soft segment in a homozygous or random hard segment of polypropylene during the polymerization of the hard segment. A type in which a hard segment of a homo or random polypropylene and a soft segment of an uncrosslinked or partially crosslinked ethylene-propylene rubber or ethylene-propylene-diene rubber are dynamically cross-linked during kneading, a propylene-butene copolymer, propylene. -Ethylene-butene copolymer, propylene-butadiene copolymer, propylene-ethylene-butadiene copolymer, syndiotactic polypropylene, α-olefin copolymer and the like can be mentioned.
Examples of the thermoplastic elastomer resin include PRIME TPO series (R110MP, R110E, T310E, M142E) manufactured by Prime Polymer Co., Ltd., Thermolan manufactured by Mitsubishi Chemical Corporation, and the like.
Among the thermoplastic elastomers, as a polyolefin type, specifically, the ENGAGE series manufactured by Dow Chemical (8003, 8100, 8130, 8137, 8150, 8180, 8200, 8207, 8400, 8407, 8401, 8402, 8411, 8440, 8450, 8452, 8480, 8540, 8842, 7270, 7277, 7447, 7467), INFUSE series (9000, 9007, 9100, 9500, 9507, 9530, 9807, 9817), or ESPOLEX TPE Series (3675) manufactured by Sumitomo Chemicals. , 3785, 3775, 3858, 3255, 901, 4675, 4785, 4855, 820, 822, 821), or Mitsubishi Chemicals ZELAS series (MC717R4, MC721AP), Thermolan (dynamic cross-linking type, low hardness type, cross-linked Type Medium / High Strength Series) or LEOSTOMER SE Series (LQR7382Q, LQR7382P, LQR7382N, LQR7511N) manufactured by RIKEN TECHNOS, Toughmer DF Series (DF605, DF610, DF640, DF110, DF710, DF740, DF7350) manufactured by Mitsui Chemicals (A1085S, A-4085S, A-20805S, A-4090S, A-20090S), PN series (PN-2070, PN-3560, PN-2060, PN-20300), XM series (XM5070, XM-5080, XM) -5090, XM-7070, XM-7080, XM-7090) and the like.
Among the thermoplastic elastomers, as polystyrene-based products, specifically, Asahi Kasei's Tough Tech H series (H1041, H1041G, H1043, H1051, H1052, H1053, H1062, H1081, H1221, H1517, H1521), M series (M1943, M1911). , M1913, MP10), P series (P1083, P1500, P5051, P2000), Mitsubishi Chemical Corporation Tefablock SJ series (SJ4300C, SJ5300C, SJ6300C, SJ7300C, SJ8300C, SJ9300C).
Among the thermoplastic elastomers, polyester-based ones, specifically, Tefablock A series and B series manufactured by Mitsubishi Chemical Corporation.
The MFR value (230 ° C./2.16 kg) of this thermoplastic elastomer resin is preferably 0.1 to 150 g / 10 min. Is.
(A)、(C)及び(D)の合計量100重量部中の(C)熱可塑性エラストマー系樹脂の配合量は、好ましくは1.5~85.0重量部、より好ましくは25.0~80.0重量部、さらに好ましくは30.0~70.0重量部である。1.5~85.0重量部以外のときには、接着力が低下することがある。 The blending amount of the (C) thermoplastic elastomer resin in 100 parts by weight of the total amount of (A), (C) and (D) is preferably 1.5 to 85.0 parts by weight, more preferably 25.0. It is ~ 80.0 parts by weight, more preferably 30.0 to 70.0 parts by weight. When the weight is other than 1.5 to 85.0 parts by weight, the adhesive strength may decrease.
(D)結晶核剤
 本発明において、(D)結晶核剤の配合は必須ではないが、配合する場合には、使用され得る結晶核剤としては、特にポリプロピレン樹脂に効力のある公知のものを使用することができ、ジベンジリデンソルビトール誘導体、リン酸エステル金属塩、安息香酸金属塩、ピメリン金属塩、ロジン金属塩、キナクリドン、シアニンブルー、タルク、炭酸カルシウム、ナフタレン系、アミド系などが挙げられる。
 (A)、(C)及び(D)の合計量100重量部中の(D)結晶核剤の配合量は、好ましくは0.01~10.00重量部、より好ましくは0.05~8.00重量部、さらに好ましくは0.08~5.00重量部である。0.01~10.00重量部以外の添加量であるときには、接着力が低下することがある。また、結晶核剤を特にこの範囲にて使用すると、熱可塑型接着剤組成物を使用して、溶融し被着物を接着させた直後において、より早く固化させることができ、接着工程をより早く行うことができる。
 上記結晶核剤としては、結晶核剤MB(サンアロマー社製PF430V)新日本理化製のゲルオール、エヌジェスターNU-100、アデカ製のアデカスタブなどが挙げられる。
(D) Crystal Nucleating Agent In the present invention, the compounding of the (D) crystal nucleating agent is not essential, but when compounding, as the crystal nucleating agent that can be used, known ones that are particularly effective for polypropylene resins are used. It can be used, and examples thereof include dibenzylidene sorbitol derivatives, phosphate ester metal salts, benzoate metal salts, piperin metal salts, rosin metal salts, quinacridone, cyanine blue, talc, calcium carbonate, naphthalene type, and amide type.
The blending amount of the crystal nucleating agent (D) in 100 parts by weight of the total amount of (A), (C) and (D) is preferably 0.01 to 10.00 parts by weight, more preferably 0.05 to 8 parts by weight. It is 0.000 parts by weight, more preferably 0.08 to 5.00 parts by weight. When the amount added is other than 0.01 to 10.00 parts by weight, the adhesive strength may decrease. Further, when the crystal nucleating agent is used particularly in this range, the thermoplastic adhesive composition can be used to be melted and solidified immediately after the adherend is adhered, so that the bonding process can be accelerated. It can be carried out.
Examples of the crystal nucleating agent include crystal nucleating agent MB (PF430V manufactured by SunAllomer Ltd.), gelol manufactured by Shin Nihon Rika, NJester NU-100, and ADEKA STAB manufactured by Adeka.
 本発明の熱可塑型接着剤組成物は、カーボンブラック、グラフェン、グラファイト、ジイモニウム塩、アミニウム塩、シアニン化合物、フタロシアニン化合物、ジチオール金属錯体、ナフトキノン化合物、アゾ化合物、タルクなどの近赤外線吸収性材料を含有させることが可能であり、その結果、レーザー光等の赤外線を照射し加熱することによる接着を可能とする。
 但し、エポキシ化合物やイソシアネート化合物を含有させる必要はない。
The thermoplastic adhesive composition of the present invention contains near-infrared absorbing materials such as carbon black, graphene, graphite, diimonium salt, aminium salt, cyanine compound, phthalocyanine compound, dithiol metal complex, naphthoquinone compound, azo compound and talc. It can be contained, and as a result, it can be bonded by irradiating it with infrared rays such as laser light and heating it.
However, it is not necessary to contain an epoxy compound or an isocyanate compound.
 本発明の熱可塑型接着剤組成物をフィルム化した時の密着防止を高めることを目的として、タルク、炭酸カルシウム、セピオライト、ベーマイト、ベントナイト、シリカ、マイカ、カオリン、珪藻土、酸化チタン、酸化亜鉛、ガラスビーズ、アルミ・ニッケル・銅などの金属繊維等の無機フィラー、およびポリマービーズなどの有機フィラーを含有することが可能である。 For the purpose of enhancing the adhesion prevention when the thermoplastic adhesive composition of the present invention is formed into a film, talc, calcium carbonate, sepiolite, boehmite, bentonite, silica, mica, kaolin, diatomaceous earth, titanium oxide, zinc oxide, etc. It is possible to contain glass beads, inorganic fillers such as metal fibers such as aluminum, nickel and copper, and organic fillers such as polymer beads.
 本発明の熱可塑型接着剤組成物には、粘着付与剤を添加してもしなくても良い。また塩素化ポリオレフィン、塩素化変性ポリオレフィン、エポキシ樹脂、スチレン系樹脂や可塑剤も添加してもしなくても良い。 A tackifier may or may not be added to the thermoplastic adhesive composition of the present invention. Further, chlorinated polyolefin, chlorinated modified polyolefin, epoxy resin, styrene resin and plasticizer may or may not be added.
 本発明の熱可塑型接着剤組成物は予め任意の厚さのフィルム形状としておき、このフィルムを2つの被着物の間に挟んで加熱溶融して接着したり、溶融した熱可塑性接着剤組成物を2つの被着物の間に挟んで加圧して接着したりすることができる。
 またフィルム形状ではなく、任意の形状の熱可塑型接着剤組成物を加熱溶融して、ディスペンサ等から被着物表面に供給することもできる。
 フィルム形状の変形として、本発明の熱可塑型接着剤組成物からなる層を基材層の片面、あるいは両面に設けた多層フィルム又は多層シートとすることが可能である。
 その基材層は、本発明の熱可塑型接着剤組成物の折り曲げ強度、こわさ、耐熱等の物性や厚さを調整することを目的として採用され、ポリプロピレン系樹脂、ポリエチレンテレフタレート系樹脂やポリアミド系樹脂を使用することができる。
The thermoplastic adhesive composition of the present invention is previously formed into a film shape of an arbitrary thickness, and this film is sandwiched between two adherends and heat-melted to be bonded, or the melted thermoplastic adhesive composition. Can be sandwiched between two adherends and pressed to adhere.
Further, it is also possible to heat and melt the thermoplastic adhesive composition having an arbitrary shape instead of the film shape and supply it to the surface of the adherend from a dispenser or the like.
As a modification of the film shape, it is possible to obtain a multilayer film or a multilayer sheet in which the layer made of the thermoplastic adhesive composition of the present invention is provided on one side or both sides of the base material layer.
The base material layer is adopted for the purpose of adjusting the physical properties and thickness of the thermoplastic adhesive composition of the present invention such as bending strength, stiffness, heat resistance, etc., and is made of polypropylene-based resin, polyethylene terephthalate-based resin, or polyamide-based resin. Resin can be used.
(製造方法)
 本発明の熱可塑型接着剤組成物は、公知の溶融押し出し成形によって得ることができ、樹脂組成物をTダイ、サーキュラーダイ等から抄出・冷却固化することでフィルムを形成することができる。また、熱可塑型接着剤組成物の表面濡れ性を向上させる目的で、熱可塑型接着剤組成物表面上にコロナ放電処理、プラズマ放電処理、UV/オゾン処理、火炎処理等を施すことが可能である。
(Production method)
The thermoplastic adhesive composition of the present invention can be obtained by known melt extrusion molding, and a film can be formed by extracting and cooling and solidifying the resin composition from a T die, a circular die or the like. Further, for the purpose of improving the surface wettability of the thermoplastic adhesive composition, it is possible to apply corona discharge treatment, plasma discharge treatment, UV / ozone treatment, flame treatment, etc. on the surface of the thermoplastic adhesive composition. Is.
(接着方法)
 本発明の熱可塑型接着剤組成物は100~250℃において溶融を開始することが好ましい。被着物表面が熱可塑性樹脂からなる場合、接着する際の加熱温度である接着温度を(被着物表面の熱可塑性樹脂の溶融温度)>(接着温度) ≧(変性ポリプロピレン系樹脂の溶融温度)-20(但し、溶融温度は示差走査熱量計で測定した数値)とすることで、被着物の変形を抑制し接着させることができる。
(Adhesion method)
The thermoplastic adhesive composition of the present invention preferably starts melting at 100 to 250 ° C. When the surface of the adherend is made of a thermoplastic resin, the bonding temperature, which is the heating temperature at the time of bonding, is (melting temperature of the thermoplastic resin on the surface of the adherend)> (bonding temperature) ≧ (melting temperature of the modified polypropylene resin)- By setting the melting temperature to 20 (however, the melting temperature is a value measured by a differential scanning calorimeter), deformation of the adherend can be suppressed and adhesion can be performed.
(引張せん断強度)
 本発明の熱可塑型接着剤組成物による接着の強度は、強伸度試験機(島津製作所社製AG-1S)により、室温下、引張速度100mm/min条件下にて引張せん断強度(MPa)を測定して得る。被着物を十分に接着させるためには引張せん断強度が3MPa以上であることが必要であり、5MPa以上であることがより好ましく、7MPa以上であることが更に好ましい。
(Tensile shear strength)
The adhesive strength of the thermoplastic adhesive composition of the present invention is determined by a strong elongation tester (AG-1S manufactured by Shimadzu Corporation) at room temperature under a tensile speed of 100 mm / min. Is measured and obtained. In order to sufficiently bond the adherend, the tensile shear strength needs to be 3 MPa or more, more preferably 5 MPa or more, and even more preferably 7 MPa or more.
(用途)
 本発明の熱可塑型接着剤組成物の用途としては、特に制限が無く、少なくとも一方の被着物が樹脂又は無機の物質からなる2つの被着物を、互いに接着する用途に使用される。
 このときの被着物としては、ポリエステル樹脂、ポリカーボネート樹脂、アクリル樹脂、ABS樹脂、ポリアミド樹脂、ポリウレタン樹脂、ポリフェニレンサルファイド樹脂、硬質又は軟質の塩化ビニル樹脂等からなり、必要に応じてガラス繊維等の繊維や、充填材が充填されたこれらの樹脂成形体としても良い。また、アルミニウム、アルミニウム合金、鉄、鉄合金、ニッケル、ニッケル合金、亜鉛、亜鉛合金、チタン、チタン合金、マグネシウム合金、銅、銅合金等の金属や合金、セラミック、ガラス、炭素等の無機の物質を被着物として接着するのに最適である。これらの被着物のうち、同種の材料被着物同士を接着しても良く、異種の材料同士を接着しても良い。
 特に従来接着して一体化させることが困難であった材料の成形体同士の組み合わせを接着させることができる。そのような組み合わせとしてはポリカーボネート樹脂、アクリル樹脂、ABS樹脂、ポリアミド樹脂、ポリウレタン樹脂、硬質塩化ビニル樹脂、ポリエチレンテレフタレート樹脂、ポリブチレンテレフタレート樹脂、ポリフェニレンサルファイド樹脂、ポリフェニレンエーテル樹脂、ポリフェニルスルホン樹脂、ポリエーテルスルホン樹脂、ポリエーテルイミド樹脂、ポリスルホン樹脂、ポリエーテルエーテルケトン樹脂、ポリイミド樹脂、ポリアミドイミド樹脂、ポリアセタール樹脂、ポリアリレート樹脂、液晶ポリマー、ポリスチレン樹脂、ポリプロピレン樹脂を含む樹脂成形体、CFRP(炭素繊維強化プラスチック)、CFRTP(炭素繊維強化熱可塑性プラスチック)、GFRP(ガラス繊維強化プラスチック)、GFRTP(ガラス繊維強化熱可塑性プラスチック)を含む成形体、アルミニウム、アルミニウム合金、鉄、鉄合金、チタン、チタン合金、マグネシウム、マグネシウム合金、ステンレスの成形体、及び亜鉛メッキ鋼板、セラミック、突板、木材から選ばれた2つ(2つは同じ材料でも異なる材料でも良い)の組み合わせが挙げられる。
 そして、これらの組み合わせを、下記(A)~(C)を含有する熱可塑型接着剤組成物により接着されてなる複合物とすることが好ましい。
 (A)官能基を有する変性ポリオレフィン樹脂
 (B)金属アルコキシド及び/又は金属キレート
 (C)熱可塑性エラストマー樹脂
 また、本発明の熱可塑型接着剤組成物を、上記の被着物を接着してなる、自動車用内装品、靴やサンダル等の履物、家具、スマートフォン・タブレット端末・PCの筐体、家電筐体等を製造するために使用できる。
(Use)
The use of the thermoplastic adhesive composition of the present invention is not particularly limited, and is used for adhering two adherends whose at least one adherend is a resin or an inorganic substance to each other.
The adherend at this time is made of polyester resin, polycarbonate resin, acrylic resin, ABS resin, polyamide resin, polyurethane resin, polyphenylene sulfide resin, hard or soft vinyl chloride resin, or the like, and if necessary, fibers such as glass fibers. Alternatively, these resin molded bodies filled with a filler may be used. In addition, metals and alloys such as aluminum, aluminum alloys, iron, iron alloys, nickel, nickel alloys, zinc, zinc alloys, titanium, titanium alloys, magnesium alloys, copper and copper alloys, and inorganic substances such as ceramics, glass and carbon. Is most suitable for adhering as an alloy. Among these adherends, the same type of adherends may be adhered to each other, or different materials may be adhered to each other.
In particular, it is possible to bond a combination of molded bodies of materials that have been difficult to bond and integrate in the past. Such combinations include polycarbonate resin, acrylic resin, ABS resin, polyamide resin, polyurethane resin, hard vinyl chloride resin, polyethylene terephthalate resin, polybutylene terephthalate resin, polyphenylene sulfide resin, polyphenylene ether resin, polyphenyl sulfone resin, and polyether. Sulfur resin, polyetherimide resin, polysulfone resin, polyetheretherketone resin, polyimide resin, polyamideimide resin, polyacetal resin, polyarylate resin, liquid crystal polymer, polystyrene resin, resin molded body containing polypropylene resin, CFRP (carbon fiber reinforced) Molds containing (plastic), CFRTP (carbon fiber reinforced thermoplastic), GFRP (glass fiber reinforced plastic), GFRTP (glass fiber reinforced thermoplastic), aluminum, aluminum alloys, iron, iron alloys, titanium, titanium alloys, Examples include magnesium, magnesium alloys, stainless steel moldings, and combinations of two selected from zinc-plated steel plates, ceramics, slabs, and wood (the two may be the same or different materials).
Then, it is preferable that these combinations are made into a composite formed by bonding with a thermoplastic adhesive composition containing the following (A) to (C).
(A) Modified polyolefin resin having a functional group (B) Metal alkoxide and / or metal chelate (C) Thermoplastic elastomer resin Further, the thermoplastic adhesive composition of the present invention is bonded to the above-mentioned footwear. It can be used to manufacture interior parts for automobiles, footwear such as shoes and sandals, furniture, housings for smartphones / tablet terminals / PCs, housings for home appliances, and the like.
 以下、実施例を挙げて、本発明を更に具体的に説明する。実施例は発明の一形態を示すものであり本発明はこれに限定されるものではない。 Hereinafter, the present invention will be described in more detail with reference to examples. Examples show one embodiment of the invention, and the present invention is not limited thereto.
(実施例1)
 表1に示すように、無水マレイン酸変性ポリプロピレンを40重量部、ポリプロピレンエラストマー60重量部及び、架橋剤(アルミニウムトリス(アセチルアセトネート))0.5重量部を、ラボプラストミル(東洋精機社製)で200℃、50rpm、5分間混錬して熱可塑型接着剤組成物を得た。
(Example 1)
As shown in Table 1, 40 parts by weight of maleic anhydride-modified polypropylene, 60 parts by weight of polypropylene elastomer, and 0.5 parts by weight of a cross-linking agent (aluminum tris (acetylacetonate)) were added to Laboplast Mill (manufactured by Toyo Seiki Co., Ltd.). ) At 200 ° C., 50 rpm for 5 minutes to obtain a thermoplastic adhesive composition.
(実施例2~18、比較例1~6)
 実施例1に記載の条件を、表1に記載の条件に代えて、実施例2~18及び比較例1~6を行った。なお、全ての実施例及び比較例の各成分の欄の数値は重量部である。
(Examples 2 to 18, Comparative Examples 1 to 6)
The conditions described in Example 1 were replaced with the conditions described in Table 1, and Examples 2 to 18 and Comparative Examples 1 to 6 were performed. In addition, the numerical value in the column of each component of all Examples and Comparative Examples is a part by weight.
無水マレイン酸変性ポリプロピレン
(MFR5.7g/10分(230℃、2.16kg)、密度0.89g/cm
ポリプロピレンエラストマー
(MFR1.5g/10分(230℃/2.16kg)、密度0.88g/cm
ポリオレフィン系エラストマー1(MFR7.0g/10分(230℃/2.16kg)、密度0.87g/cm
ポリオレフィン系エラストマー2(MFR6.0g/10分(230℃/2.16kg)、密度0.89g/cm
ポリスチレン系エラストマー1 MFR6.0g/10分(230℃/2.16kg、密度0.89g/cm
ポリスチレン系エラストマー2 MFR4.5g/10分(230℃/2.16kg)、密度0.89g/cm
ランダムポリプロピレン
(MFR1.2g/10分(230℃/2.16kg)、密度0.89g/cm
結晶核剤MB
(MFR4.0g/10分(230℃/2.16kg)、密度0.89g/cm) ジベンジリデンソルビトール系10%含有
Maleic anhydride-modified polypropylene (MFR 5.7 g / 10 minutes (230 ° C, 2.16 kg), density 0.89 g / cm 3 )
Polypropylene elastomer (MFR 1.5 g / 10 minutes (230 ° C / 2.16 kg), density 0.88 g / cm 3 )
Polyolefin-based elastomer 1 (MFR 7.0 g / 10 minutes (230 ° C / 2.16 kg), density 0.87 g / cm 3 )
Polyolefin-based elastomer 2 (MFR 6.0 g / 10 minutes (230 ° C / 2.16 kg), density 0.89 g / cm 3 )
Polystyrene elastomer 1 MFR 6.0 g / 10 minutes (230 ° C / 2.16 kg, density 0.89 g / cm 3
Polystyrene elastomer 2 MFR 4.5 g / 10 minutes (230 ° C / 2.16 kg), density 0.89 g / cm 3
Random polypropylene (MFR 1.2 g / 10 minutes (230 ° C / 2.16 kg), density 0.89 g / cm 3 )
Crystal nucleating agent MB
(MFR 4.0 g / 10 minutes (230 ° C / 2.16 kg), density 0.89 g / cm 3 ) Contains 10% dibenzylidene sorbitol.
<引張せん断強度測定>
 実施例及び比較例において、下記引張せん断強度1~10に示す条件で引張せん断強度を測定し、3MPa以上を効果ありと判断した。
引張せん断強度1:
 熱可塑型接着剤組成物を熱板プレス機(新東工業社製)で200℃、14kNで溶融プレスすることにより80~120μm厚のフィルムを得た。得られたフィルムを20mm×10mmの大きさに切り出した。
 上側の被着物:ポリカーボネート樹脂(PC)(3mm厚×20mm幅×75mm長さ)と、下側の被着物:亜鉛メッキ鋼鈑(GA)(0.8mm厚×20mm幅×75mm長さ)の間に、上記熱可塑型接着フィルムを配置して三層構造のものを得、これを熱板プレス機にて上側:50℃、下側:180℃、0.5kNにて熱加圧接着を行い、接着サンプルを得た。
 接着サンプルの接着フィルムにより接着された箇所は、サンプルの幅方向20mm、長さ方向10mmである。
 得られたサンプルを、強伸度試験機(島津製作所社製AG-1S)にて、室温条件下で引張せん断強度(MPa)を測定した。
 上側の被着物と下側の被着物の、接着されていないそれぞれの端部を、その端部から50mmの部分までをジグで掴んだ。下側の被着物を固定し、上側の被着物を掴んだジグを引張速度100mm/minで上方に引っ張った。
 接着箇所が破壊、いずれかの被着物が破壊、又は接着箇所にて界面剥離したときの強度を得て、これを接着面積で除して引張せん断強度(MPa)とした。
<Measurement of tensile shear strength>
In Examples and Comparative Examples, the tensile shear strength was measured under the conditions shown in the following tensile shear strengths 1 to 10, and it was judged that 3 MPa or more was effective.
Tensile shear strength 1:
The thermoplastic adhesive composition was melt-pressed with a hot plate press (manufactured by Shinto Kogyo Co., Ltd.) at 200 ° C. and 14 kN to obtain a film having a thickness of 80 to 120 μm. The obtained film was cut into a size of 20 mm × 10 mm.
Upper adherend: Polycarbonate resin (PC) (3 mm thickness x 20 mm width x 75 mm length) and lower adherend: Galvanized steel plate (GA) (0.8 mm thickness x 20 mm width x 75 mm length) The above-mentioned thermoplastic adhesive film is arranged between them to obtain a three-layer structure, which is subjected to thermal pressure bonding at an upper side: 50 ° C., a lower side: 180 ° C., 0.5 kN with a hot plate press machine. This was done to obtain an adhesive sample.
The portion of the adhesive sample bonded by the adhesive film is 20 mm in the width direction and 10 mm in the length direction of the sample.
The obtained sample was measured for tensile shear strength (MPa) under room temperature conditions with a strong elongation tester (AG-1S manufactured by Shimadzu Corporation).
The unbonded ends of the upper and lower adherends were gripped with a jig up to 50 mm from that end. The lower adherend was fixed, and the jig holding the upper adherend was pulled upward at a tensile speed of 100 mm / min.
The strength at the time when the bonded portion was broken, one of the adherends was broken, or the interface was peeled off at the bonded portion was obtained, and this was divided by the bonding area to obtain the tensile shear strength (MPa).
引張せん断強度2:
 上側の被着物をABS樹脂(ABS)(2mm厚×20mm幅×75mm長さ)とした他は、引張せん断強度1と同条件で引張せん断強度(MPa)を測定した。
Tensile shear strength 2:
The tensile shear strength (MPa) was measured under the same conditions as the tensile shear strength 1, except that the upper adherend was made of ABS resin (ABS) (2 mm thick × 20 mm width × 75 mm length).
引張せん断強度3:
 上側の被着物をアクリル樹脂(3mm厚×20mm幅×75mm長さ)とし、さらに熱板プレス機にて上側:150℃、下側:200℃、0.5kNにて熱加圧接着を行った他は、引張せん断強度1と同条件で引張せん断強度(MPa)を測定した。
Tensile shear strength 3:
The upper adherend was made of acrylic resin (3 mm thick × 20 mm width × 75 mm length), and heat pressure bonding was performed at an upper side: 150 ° C., a lower side: 200 ° C., 0.5 kN with a hot plate press machine. In other cases, the tensile shear strength (MPa) was measured under the same conditions as the tensile shear strength 1.
引張せん断強度4:
 上側の被着物をガラス繊維含有ポリアミド樹脂(GFNy)(3mm厚×20mm幅×75mm長さ)とした他は、引張せん断強度1と同条件で引張せん断強度(MPa)を測定した。
Tensile shear strength 4:
The tensile shear strength (MPa) was measured under the same conditions as the tensile shear strength 1, except that the upper adherend was a glass fiber-containing polyamide resin (GFNy) (3 mm thickness × 20 mm width × 75 mm length).
引張せん断強度5:
 上側の被着物をポリウレタン樹脂 (PU)(0.35mm厚×20mm幅×75mm長さ)とした他は、引張せん断強度1と同条件で引張せん断強度(MPa)を測定した。
 但し、測定時にポリウレタンを引っ張ることにより、接着部位の破断等の前にポリウレタン樹脂自体が破断したので、引張せん断強度を測定できなかった。但し、この結果より、引張時においてポリウレタン樹脂本体よりも強い凝集力、接着力で接着することが理解できた。
Tensile shear strength 5:
The tensile shear strength (MPa) was measured under the same conditions as the tensile shear strength 1, except that the upper adherend was a polyurethane resin (PU) (0.35 mm thickness × 20 mm width × 75 mm length).
However, the tensile shear strength could not be measured because the polyurethane resin itself broke before the bonded portion broke due to the pulling of the polyurethane during the measurement. However, from this result, it was understood that the polyurethane resin body adheres with stronger cohesive force and adhesive force at the time of tension.
引張せん断強度6:
 上側の被着物をポリカーボネート樹脂(PC)(3mm厚×20mm幅×75mm長さ)とし、下側の被着物:ステンレス板(SUS304)(SUS)(1.6mm厚×20mm幅×75mm長さ)とした他は、引張せん断強度1と同条件で引張せん断強度(MPa)を測定した。
Tensile shear strength 6:
The upper adherend is polycarbonate resin (PC) (3 mm thickness x 20 mm width x 75 mm length), and the lower adherend: stainless steel plate (SUS304) (SUS) (1.6 mm thickness x 20 mm width x 75 mm length). The tensile shear strength (MPa) was measured under the same conditions as the tensile shear strength 1.
引張せん断強度7:
 下側の被着物をアルミニウム(Al)(A5052P)(1.6mm厚×20mm幅×75mm長さ)とした他は、引張せん断強度1と同条件で引張せん断強度(MPa)を測定した。
Tensile shear strength 7:
The tensile shear strength (MPa) was measured under the same conditions as the tensile shear strength 1, except that the lower adherend was aluminum (Al) (A5052P) (1.6 mm thickness × 20 mm width × 75 mm length).
引張せん断強度8
 上側の被着物を硬質塩化ビニル樹脂(塩ビ)(2mm厚×20mm幅×75mm長さ)とした他は、引張せん断強度1と同条件で引張せん断強度(MPa)を測定した。
Tensile shear strength 8
The tensile shear strength (MPa) was measured under the same conditions as the tensile shear strength 1, except that the upper adherend was a hard vinyl chloride resin (vinyl chloride) (2 mm thick × 20 mm width × 75 mm length).
引張せん断強度9
 上側の被着物をポリブチレンテレフタレート樹脂(PBT)(2mm厚×20mm幅×75mm長さ)、下側の被着物をポリフェニレンサルファイド樹脂(PPS)(2mm厚×20mm幅×75mm長さ)、熱板プレス機温度を上側・下側ともに180℃とした他は、引張せん断強度1と同条件で引張せん断強度(MPa)を測定した。
Tensile shear strength 9
The upper adherend is polybutylene terephthalate resin (PBT) (2 mm thickness x 20 mm width x 75 mm length), the lower adherend is polyphenylene sulfide resin (PPS) (2 mm thickness x 20 mm width x 75 mm length), and a hot plate. The tensile shear strength (MPa) was measured under the same conditions as the tensile shear strength 1, except that the press machine temperature was set to 180 ° C. on both the upper and lower sides.
引張せん断強度10
 上側の被着物をポリプロピレン樹脂(PP)(3mm厚×20mm幅×75mm長さ)、下側の被着物をポリカーボネート樹脂(PC)(3mm厚×20mm幅×75mm長さ)、熱板プレス機温度を上側・下側ともに160℃とした他は、引張せん断強度1と同条件で引張せん断強度(MPa)を測定した。
Tensile shear strength 10
The upper adherend is polypropylene resin (PP) (3 mm thickness x 20 mm width x 75 mm length), the lower adherend is polycarbonate resin (PC) (3 mm thickness x 20 mm width x 75 mm length), and the hot plate press temperature. The tensile shear strength (MPa) was measured under the same conditions as the tensile shear strength 1 except that the temperature was set to 160 ° C. on both the upper and lower sides.
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-I000002
Figure JPOXMLDOC01-appb-I000003
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-I000002
Figure JPOXMLDOC01-appb-I000003
 各実施例によれば、各種の被着物に対して十分に強い引張せん断強度となるように接着できた。
 これに対して、(B)金属アルコキシド及び/又は金属キレートを含有しない比較例1、4、5及び6によれば、十分に強く接着させることができなかった。同様に、(A)官能基を有する変性ポリオレフィン樹脂及び(C)熱可塑性エラストマー樹脂を含有しない比較例2及び3では、十分に強く接着させることができなかった。
According to each example, it was possible to bond to various adherends so as to have a sufficiently strong tensile shear strength.
On the other hand, according to (B) Comparative Examples 1, 4, 5 and 6 containing no metal alkoxide and / or metal chelate, the adhesion could not be sufficiently strong. Similarly, in Comparative Examples 2 and 3 containing (A) a modified polyolefin resin having a functional group and (C) a thermoplastic elastomer resin, sufficient strong adhesion could not be achieved.
 特に本発明の熱可塑型接着剤組成物は、熱板プレス、超音波、高周波、レーザー等の加熱・加圧によりポリカーボネート樹脂及びアクリル樹脂の成形体の接着を可能とする。自動車、自動車用内外装部品、建材部品、スマートフォン・家電筐体および部品の接着成形に利用することができる。 In particular, the thermoplastic adhesive composition of the present invention enables adhesion of polycarbonate resin and acrylic resin molded bodies by heating and pressurizing with a hot plate press, ultrasonic waves, high frequencies, lasers, and the like. It can be used for adhesive molding of automobiles, interior / exterior parts for automobiles, building material parts, smartphone / home appliance housings and parts.

Claims (8)

  1.  下記の(A)~(C)を含有する熱可塑型接着剤組成物:
     (A)官能基を有する変性ポリオレフィン樹脂、
     (B)金属アルコキシド及び/又は金属キレート、
     (C)熱可塑性エラストマー樹脂。
    A thermoplastic adhesive composition containing the following (A) to (C):
    (A) Modified polyolefin resin having a functional group,
    (B) Metal alkoxide and / or metal chelate,
    (C) Thermoplastic elastomer resin.
  2.  (D)結晶核剤を含有する請求項1に記載の熱可塑型接着剤組成物。 (D) The thermoplastic adhesive composition according to claim 1, which contains a crystal nucleating agent.
  3.  (A)、(C)及び(D)の合計量100重量部に対して、(B)を0.1~15.0重量部含有する請求項1又は2に記載の熱可塑型接着剤組成物。 The thermoplastic adhesive composition according to claim 1 or 2, which contains 0.1 to 15.0 parts by weight of (B) with respect to 100 parts by weight of the total amount of (A), (C) and (D). Stuff.
  4.  (B)が、アルミニウム、チタン、亜鉛、ジルコニウムの金属アルコキシド及び/又は金属キレートである請求項1~3のいずれかに記載の熱可塑型接着剤組成物。 The thermoplastic adhesive composition according to any one of claims 1 to 3, wherein (B) is a metal alkoxide and / or a metal chelate of aluminum, titanium, zinc, and zirconium.
  5.  (B)が、アルミニウムトリス(アセチルアセトネート)、テトラステアリルチタネート、亜鉛アセチルアセトネート、アルミニウムイソプロピレート、アルミニウムトリスエチルアセトアセテート、及び、ジルコニウム-モノ、ジ、トリ、テトラ-アセチルアセテネートから選ばれた1つ以上のものである請求項1~4のいずれかに記載の熱可塑型接着剤組成物。 (B) is selected from aluminum tris (acetylacetonate), tetrastearyl titanate, zinc acetylacetoneate, aluminum isopropyrate, aluminum trisethylacetone acetate, and zirconium-mono, di, tri, tetra-acetylacetoneate. The thermoplastic adhesive composition according to any one of claims 1 to 4, which is one or more of them.
  6.  (A)官能基を有する変性ポリオレフィン樹脂がマレイン酸変性ポリプロピレン樹脂である請求項1~5のいずれかに記載の熱可塑型接着剤組成物。  (A) The thermoplastic adhesive composition according to any one of claims 1 to 5, wherein the modified polyolefin resin having a functional group is a maleic acid-modified polypropylene resin.
  7.  請求項1~6に記載の熱可塑型接着剤組成物からなるフィルム。 A film comprising the thermoplastic adhesive composition according to claims 1 to 6.
  8.  ポリカーボネート樹脂、アクリル樹脂、ABS樹脂、ポリアミド樹脂、ポリウレタン樹脂、硬質塩化ビニル樹脂、ポリエチレンテレフタレート樹脂、ポリブチレンテレフタレート樹脂、ポリフェニレンサルファイド樹脂、ポリフェニレンエーテル樹脂、ポリフェニルスルホン樹脂、ポリエーテルスルホン樹脂、ポリエーテルイミド樹脂、ポリスルホン樹脂、ポリエーテルエーテルケトン樹脂、ポリイミド樹脂、ポリアミドイミド樹脂、ポリアセタール樹脂、ポリアリレート樹脂、液晶ポリマー、ポリスチレン樹脂、及びポリプロピレン樹脂を含む樹脂成形体、CFRP、CFRTP、GFRP、GFRTPを含む成形体、アルミニウム、アルミニウム合金、鉄、鉄合金、チタン、チタン合金、マグネシウム、マグネシウム合金、ステンレスの成形体、及び亜鉛メッキ鋼板、セラミック、突板、木材から選ばれた2つ(この2つは同じ材料でも異なる材料でも良い)の物質が、下記(A)~(C)を含有する熱可塑型接着剤組成物により接着されてなる複合物:
     (A)官能基を有する変性ポリオレフィン樹脂、
     (B)金属アルコキシド及び/又は金属キレート、
     (C)熱可塑性エラストマー樹脂。
    Polycarbonate resin, acrylic resin, ABS resin, polyamide resin, polyurethane resin, hard vinyl chloride resin, polyethylene terephthalate resin, polybutylene terephthalate resin, polyphenylene sulfide resin, polyphenylene ether resin, polyphenylsulfone resin, polyethersulfone resin, polyetherimide Resins, polysulfone resins, polyether ether ketone resins, polyimide resins, polyamideimide resins, polyacetal resins, polyarylate resins, liquid crystal polymers, polystyrene resins, resin moldings containing polypropylene resins, moldings containing CFRP, CFRTP, GFRP, GFRTP Two selected from body, aluminum, aluminum alloy, iron, iron alloy, titanium, titanium alloy, magnesium, magnesium alloy, stainless steel molded body, and zinc-plated steel plate, ceramic, projecting plate, wood (these two are the same material) A composite in which the substances (which may be different materials) are bonded by a thermoplastic adhesive composition containing the following (A) to (C):
    (A) Modified polyolefin resin having a functional group,
    (B) Metal alkoxide and / or metal chelate,
    (C) Thermoplastic elastomer resin.
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