WO2021177101A1 - Integrated tuyere for converter - Google Patents
Integrated tuyere for converter Download PDFInfo
- Publication number
- WO2021177101A1 WO2021177101A1 PCT/JP2021/006825 JP2021006825W WO2021177101A1 WO 2021177101 A1 WO2021177101 A1 WO 2021177101A1 JP 2021006825 W JP2021006825 W JP 2021006825W WO 2021177101 A1 WO2021177101 A1 WO 2021177101A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- tuyere
- refractory
- tube
- pipe
- double metal
- Prior art date
Links
- 229910052751 metal Inorganic materials 0.000 claims abstract description 166
- 239000002184 metal Substances 0.000 claims abstract description 166
- 239000000853 adhesive Substances 0.000 claims abstract description 18
- 230000001070 adhesive effect Effects 0.000 claims abstract description 18
- 238000009434 installation Methods 0.000 abstract 1
- 239000000463 material Substances 0.000 description 18
- 239000011819 refractory material Substances 0.000 description 10
- 239000000843 powder Substances 0.000 description 6
- 229910000831 Steel Inorganic materials 0.000 description 5
- 238000010276 construction Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000000465 moulding Methods 0.000 description 5
- 239000010959 steel Substances 0.000 description 5
- 238000003466 welding Methods 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- CPLXHLVBOLITMK-UHFFFAOYSA-N Magnesium oxide Chemical compound [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 239000005011 phenolic resin Substances 0.000 description 3
- 229910000975 Carbon steel Inorganic materials 0.000 description 2
- 239000011449 brick Substances 0.000 description 2
- 239000010962 carbon steel Substances 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 2
- 239000003822 epoxy resin Substances 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 239000000395 magnesium oxide Substances 0.000 description 2
- 239000000155 melt Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 229920000647 polyepoxide Polymers 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000004925 Acrylic resin Substances 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 239000004115 Sodium Silicate Substances 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000009970 fire resistant effect Effects 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229910001385 heavy metal Inorganic materials 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 description 1
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 1
- 229910052911 sodium silicate Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 238000009628 steelmaking Methods 0.000 description 1
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C5/00—Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
- C21C5/28—Manufacture of steel in the converter
- C21C5/42—Constructional features of converters
- C21C5/46—Details or accessories
- C21C5/48—Bottoms or tuyéres of converters
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C7/00—Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
- C21C7/04—Removing impurities by adding a treating agent
- C21C7/072—Treatment with gases
Definitions
- the present invention is a tuyere provided at the bottom of a converter in order to blow gas into a converter for steelmaking, and a double metal pipe filled with a refractory in the inner pipe and a tuyere refractory are integrated. Regarding the integrated tuyere for converters.
- a tuyere is provided on the bottom of the converter as a refractory for blowing gas.
- tuyere there are several types of tuyere depending on the purpose of use.
- the main purpose is to agitate molten steel in a converter
- the "double metal pipe in which the inner pipe is filled with a fireproof material” means that the metal pipe (inner pipe) inside the double metal pipe is filled with a fireproof material, and the inner pipe and the outer metal pipe (outer pipe) are filled.
- the gap (slit) is the gas passage.
- this "double metal pipe in which the inner pipe is filled with a refractory material” is also simply referred to as a "double metal pipe”.
- Patent Document 1 and Patent Document 2 disclose tuyere in which a double metal pipe is used, and these tuyere penetrate the tuyere refractory constructed in the converter at the time of on-site construction.
- This double metal tube must be inserted into the hole, and then the double metal tube must be fixed to the iron skin, which causes a problem that the mounting work requires a great deal of time and effort.
- the central part (inside the inner pipe) of the double metal pipe is filled with a refractory material and gas does not flow in the inner pipe, the temperature becomes high during use and it is easy to melt. Therefore, the thickness of the metal tube is as thin as about 1 mm so that the influence is small even if it melts.
- the metal tube on the working surface side melts during use and the width of the slit is widened, so that the working surface is quickly worn.
- the thickness of the metal tube is as thin as about 1 mm, so that the metal tube is easily deformed by the pressure during molding, and the inner tube and the outer tube are easily deformed. It is difficult to uniformly secure a gap (slit) with and about 1 mm, and in some cases, the slit may be crushed.
- the annular tuyere has a shaft core portion composed of an inner pipe and a fireproof material filling layer on the inner surface side of the inner pipe, and a ring-shaped gap on the outside of the shaft center portion. It is composed of a tubular part to be fixed, and a tuyere fireproof material is constructed around the annular tuyere in close contact with the tubular part. Further, it is described that the tuyere refractory is separated from the lining refractory, and the tuyere refractory and the annular tuyere are integrally formed.
- the tuyere refractory and the annular tuyere are integrally formed, but since the annular tuyere protrudes from the tuyere refractory, the annular tuyere is inserted into the converter. If the protruding annular tuyere is gripped and lifted or hit against an object during construction or handling, the annular tuyere may be deformed and the ring-shaped spacing (slit) may be crushed. If the slit is crushed, the required gas flow rate cannot be secured, which hinders the operation of the converter.
- the problem to be solved by the present invention is that in an integrated tuyere for a converter in which one double metal pipe and a tuyere refractory are integrated, the double metal pipe during construction and handling in the converter It is an object of the present invention to provide an integrated tuyere for a converter that suppresses a decrease in gas flow rate due to deformation or damage and has a simple structure.
- the following integrated tuyere for converter is provided.
- 1. A single double metal tube that has an inner tube and an outer tube arranged concentrically and the inner tube is filled with refractory.
- the metal case has a thickness of 6 mm or more and 20 mm or less, and a length of 3% or more and 50% or less of the total length of the tuyere refractory.
- the outer tube of the double metal tube has an upper outer tube and a lower outer tube, and the lower outer tube has a thickness of 3 mm or more and is thicker than the upper outer tube.
- An integrated tuyere for converters that is welded and fixed to the bottom plate. 2. The integrated tuyere for converter according to 1 above, wherein the upper outer pipe and the lower outer pipe are integrated. 3. 3.
- the boundary between the upper outer pipe and the lower outer pipe is located at the same height as the upper surface of the bottom plate of the metal case, or at a height of up to 40% of the total length of the tuyere refractory upward from the upper surface of the bottom plate of the metal case. ,
- the integrated tuyere for converter according to the above 2.
- the thickness and length of the metal case covering the lower end surface and the lower side surface of the tuyere refractory are limited to a predetermined range, and the outer tube of the double metal tube is upper. It is composed of an outer pipe and a lower outer pipe that is thicker than this upper outer pipe, and by welding and fixing this lower outer pipe to the bottom plate of the metal case, a double metal pipe can be used during construction and handling inside the converter. It can prevent deformation and damage. As a result, it is possible to suppress a decrease in the gas flow rate due to deformation or damage of the double metal tube, and it is possible to discharge the gas at a stable flow rate. Moreover, it has a simple structure and is easy to install in a converter, improving work efficiency.
- FIG. 1 is an enlarged cross-sectional view taken along the line AA of FIG.
- 1 Enlarged vertical cross-sectional view of the gas supply unit in the integrated tuyere for converter of FIG.
- FIG. 1 schematically shows the overall configuration of an integrated tuyere 1 for a converter according to an embodiment of the present invention in a vertical cross section.
- 2 is an enlarged cross-sectional view taken along the line AA of FIG. 1
- FIG. 3 is an enlarged vertical cross-sectional view of the metal case 4 portion of the integrated tuyere 1 for converter.
- the integrated tuyere 1 for a converter has a tuyere refractory 2 having a rectangular plan view and a square cone except for the metal case 4, and a tuyere refractory 2. It includes a metal case 4 provided at the bottom, and a double metal tube 3 that penetrates the through hole 21 of the tuyere refractory 2 and the metal case 4 and is welded and fixed to the metal case 4.
- the double metal tube 3 is fixed to the through hole 21 of the tuyere refractory 2 via an adhesive 22 having a thickness of about 1 mm.
- the total length of the double metal tube 3 is 1500 mm.
- the lower portion of the tuyere refractory 2 is a square pillar having a small side length due to a step for fitting with the metal case 4.
- the metal case 4 has a bottom plate 41 that covers the lower end surface of the tuyere refractory 2, and a side plate 43 that covers the lower side surface of the tuyere refractory 2.
- the side plate 43 is formed in a square tubular shape, and the square tubular side plate 43 is welded and fixed to the upper surface 44 of the rectangular bottom plate 41.
- the metal case 4 and the lower part of the tuyere refractory 2 are joined via an adhesive.
- there is a through hole 42 in the central portion of the bottom plate 41 of the metal case 4 a double metal pipe 3 penetrates through the through hole 42, and the double metal pipe 3 is welded and fixed to the bottom plate 41. ing.
- the thickness T of the bottom plate 41 and the side plate 43 constituting the metal case 4 is 12 mm
- the length L of the metal case 4 is 50 mm (5% with respect to the total length of the tuyere refractory 2).
- the double metal pipe 3 and the metal case 4 are all made of metal, and are typically SS material (rolled steel material for general structure), SC material (carbon steel material for machine structure), and STKM material (for machine structure). It is made of steel such as carbon steel pipe) or stainless steel.
- the tuyere refractory 2 has a total length of 1000 mm, an upper end surface is a rectangle with a short side of 100 mm and a long side of 150 mm, and the horizontal cross section of the surface of the metal case 4 in contact with the upper end surface of the side plate 43 is 110 mm for the short side and 160 mm for the long side.
- the rectangular shape of the hole 21 has an inner diameter of 27 mm and a weight of 50 kg.
- the horizontal cross section of the tuyere refractory 2 is rectangular in the present embodiment, the tuyere refractory has a trapezoidal, square, circular, fan-shaped or other cross section depending on the arrangement of the furnace bottom bricks arranged around the tuyere refractory. Can also be used. Further, the total length of the tuyere refractory 2 may be determined according to the length of the surrounding furnace bottom brick.
- the double metal pipe 3 is arranged concentrically in the through hole 21 of the tuyere refractory 2 so that the central axes of the inner inner pipe 31 and the outer outer pipe 32 coincide with each other.
- the slit 33 is evenly formed between the inner pipe 31 and the outer pipe 32.
- the thickness of the slit 33 is 1 mm
- the thickness of the inner tube 31 is 1.5 mm.
- protrusions 34 are provided on the outer periphery of the inner pipe 31 at equal intervals in the circumferential direction.
- the protrusion 34 on the outer circumference of the inner pipe 31 is formed by welding a metal wire in the longitudinal direction (vertical direction) of the outer circumference of the inner pipe 31, or cutting the outer circumference into a groove shape using a thick inner pipe as a material.
- the inside of the inner pipe 31 is filled with a refractory material 35. Further, the adhesive material 22 is filled between the outer pipe 32 and the tuyere refractory material 2 (through hole 21).
- the outer pipe 32 of the double metal pipe 3 is composed of an upper outer pipe 321 and a lower outer pipe 322, and the lower end of the upper outer pipe 321 and the upper end of the lower outer pipe 322 are joined and integrated by welding. It has become.
- the boundary portion 36 between the upper outer pipe 321 and the lower outer pipe 322 is located at the same height as the upper surface 44 of the bottom plate 41 of the metal case 4.
- the thickness of the upper outer tube 321 is 1 mm
- the thickness of the lower outer tube 322 is 5.5 mm.
- the gap between the inner pipe 31 and the upper outer pipe 321 and the gap between the inner pipe 31 and the lower outer pipe 322, that is, the thickness of the slit 33 is the same.
- FIG. 4 is an enlarged vertical cross-sectional view of the gas supply unit 5 that supplies gas to the double metal pipe 3 in the integrated tuyere 1 for converter in FIG.
- the gas supply unit 5 has an inner diameter slightly larger than the outer diameter of the double metal pipe 3 (lower outer pipe 321), and the socket connecting portion 52 with the gas pipe (not shown).
- a connecting pipe 51 is provided in the middle of the double metal pipe 3.
- the gap between the connecting pipe 51 and the lower outer pipe 321 is sealed by welding.
- the gas supplied to the socket connecting portion 52 passes through the connecting pipe 51 from the gas introduction port 323 provided between the lower outer pipe 322 and the connecting pipe 51 to the gap between the inner pipe 31 and the lower outer pipe 322, that is, the slit 33. Introduced in.
- the tuyere refractory material 2 can be obtained by adding a binder such as a phenol resin to a refractory raw material mixture containing magnesia and scaly graphite as main raw materials, kneading the refractory material 2, and then pressure-molding and heat-treating the material.
- the through hole 21 can be provided by pulling out the mandrel embedded at the time of molding after molding or boring after heat treatment.
- the double metal tube 3 can be mounted and fixed in the through hole 21 by applying an adhesive 22 to the outer surface thereof and inserting the double metal tube 3 into the through hole 21.
- the metal case 4 can be joined to the lower part of the tuyere refractory 2 via an adhesive. After that, the lower outer pipe 322 of the double metal pipe 3 is welded and fixed to the bottom plate 41 of the metal case 4, so that the integrated tuyere 1 for converter can be manufactured.
- the adhesive used between the double metal tube 3 and the tuyere refractory material 2 and between the metal case 4 and the tuyere refractory material 2 only an organic adhesive material or an inorganic adhesive material, or Those to which a refractory powder is added can be used.
- Specific examples include one or more types of adhesives such as acrylic resin-based, urethane resin-based, epoxy resin-based, phenol resin-based, sodium silicate-based, cement-based, and silica sol-based adhesives, or metal oxide powders and the like. It is the one to which fire-resistant powder such as metal powder is added.
- a phenol resin containing magnesia powder is used between the double metal tube 3 and the tuyere refractory 2, and an epoxy resin adhesive is used between the metal case 4 and the tuyere refractory 2. It was used.
- the adhesive between the double metal tube 3 and the tuyere refractory 2 can be made of an adhesive containing a refractory powder to further suppress wear on the working surface.
- the double metal tube 3 is attached and fixed to the through hole 21 of the tuyere refractory after pressure molding via an adhesive material. Therefore, even if the double metal tube 3 having a thin thickness is used, the double metal tube 3 is not deformed or the slit is not crushed during the production of the integrated tuyere 1 for converter.
- the thickness T of the metal case 4 is such that the tuyere refractory 2 can be held so that the tuyere refractory 2 does not shift when the converter integrated tuyere 1 is lifted or held horizontally.
- a thickness is required, and specifically, it can be 6 mm or more and 20 mm or less. If the thickness T of the metal case 4 is less than 6 mm, the tuyere refractory may shift and the double metal tube 3 may be deformed, and if it exceeds 20 mm, it becomes heavy and difficult to handle.
- the length L of the metal case 4 can be an appropriate length according to the length of the tuyere refractory, specifically, 3% or more, preferably 5% or more of the total length of the tuyere refractory 2. Can be. If the length L of the metal case 4 is less than 3% of the total length of the tuyere refractory 2, the tuyere refractory 2 is displaced and the double metal tube 3 is deformed, or the tuyere refractory 2 is likely to fall.
- the upper limit of the length L of the metal case 2 does not have to be particularly limited, but if it is too long, the tuyere fire resistance will be deteriorated in consideration of the fact that the integrated tuyere 1 for converter becomes too heavy and the handleability deteriorates. It can be 50% or less of the total length of the object 2, and further, 30% or less of the total length of the tuyere refractory object 2 is sufficient.
- the double metal pipe 322 of the double metal pipe 3 is thicker than the upper outer pipe 321, the double metal pipe 3 is gripped and the integrated tuyere 1 for converter is lifted in a horizontal state.
- the thickness of the lower outer pipe 322 depends on the size of the tuyere refractory material 2 to be used, even if the double metal pipe 3 of the integrated tuyere 1 for converter is gripped and maintained in a horizontal state.
- the thickness may be set so as not to be deformed, and specifically, it can be 3 mm or more.
- the thickness of the lower outer pipe 322 is less than 3 mm, it may be deformed when a force is applied to the double metal pipe 3 of the integrated tuyere 1 for converter.
- the upper limit of the thickness of the lower outer pipe is not particularly set, but if the thickness is too thick, the converter integrated tuyere becomes heavy, and if there is a problem in handling, it can be set to 10 mm or less.
- the double metal pipe 3 is combined with the tuyere refractory material 2 and the metal case 4. It can be easily attached to and the work efficiency at the time of manufacturing is improved. Moreover, since the thickness of the lower outer pipe 322 is increased by increasing the outer diameter of the lower outer pipe 322 without changing the thickness of the gap (slit 33) between the lower outer pipe 322 and the inner pipe 31, the outer diameter of the lower outer pipe 322 is increased. Is smaller than the case where it is separated without being integrated with the upper outer pipe 321 (FIG. 6 described later).
- the gas supply unit 5 provided in the lower part of the lower outer pipe 322 can also be made smaller. Therefore, it is excellent in handling at the time of furnace construction. In addition, the overall weight can be reduced.
- the thickness of the upper outer pipe 321 of the double metal pipe 3 does not need to be thickened and can be made sufficiently thin. Therefore, when the metal pipes (inner pipe 31 and upper outer pipe 321) are melted during use and the width of the slit 33 is widened. However, it is possible to prevent the working surface from being worn out too quickly. Further, since the thickness of the metal pipe (inner pipe 31 and upper outer pipe 321) can be sufficiently reduced, the width of the slit 33 can be kept small, and the intrusion of molten steel into the slit 33 can be suppressed. .. Specifically, the thickness of the inner pipe 31 and the upper outer pipe 321 can be 0.5 mm or more and 3 mm or less. If the thickness of the inner pipe 31 and the upper outer pipe 321 is less than 0.5 mm, workability deteriorates due to deformation during handling during manufacturing, and if it exceeds 3 mm, it tends to melt during use.
- the height position of the boundary portion 36 between the upper outer pipe 321 and the lower outer pipe 322 is set to the same height position as the upper surface 44 of the bottom plate 41 of the metal case 4 as in the present embodiment, or the bottom plate 41 of the metal case 4 is set. It is preferable that the height is up to 40% of the total length of the tuyere refractory 2 upward from the upper surface 44 of the metal case 4, and more preferably the total length of the tuyere refractory 2 is upward from the upper surface 44 of the bottom plate 41 of the metal case 4.
- the height position can be up to 10%.
- the height position of the boundary portion 36 between the upper outer pipe 321 and the lower outer pipe 322 is the same height position as the upper surface 44 of the bottom plate 41 of the metal case 4, or above the upper surface 44 of the bottom plate 41 of the metal case 4. Therefore, it is possible to further prevent the double metal tube 3 from bending when the double metal tube 3 is held and handled.
- the upper limit of the height position of the boundary portion 36 between the upper outer pipe 321 and the lower outer pipe 322 does not have to be particularly limited, but the total length of the tuyere refractory 2 is upward from the upper surface 44 of the bottom plate 41 of the metal case 4.
- the tuyere refractory 2 may wear out during use and come into contact with molten steel. It is preferably in the vertical position, and more preferably in the height position up to 10% of the total length of the tuyere refractory. If the height position of the boundary portion 36 between the upper outer pipe 321 and the lower outer pipe 322 is lower than the lower surface 45 of the bottom plate 41 of the metal case 4, the double metal pipe 3 is held and handled. The heavy metal tube 3 is more likely to bend.
- the height position of the boundary portion 36 between the upper outer pipe 321 and the lower outer pipe 322 is the lower surface of the bottom plate 41 of the metal case 4.
- the outer diameter of the double metal tube 3 and the thickness of the slit 33 are appropriately determined depending on the flow rate of the gas to be blown and the number of tuyere installed in the converter.
- the outer diameter of the double metal tube 3 can be 20 mm or more and 60 mm or less, and the thickness of the slit 33 can be 0.5 mm or more and 3 mm or less from the viewpoint of easily securing the flow rate of the double metal tube 3.
- the length of the portion of the double metal pipe 3 protruding from the metal case 4 is determined by the thickness of the iron skin of the converter, the position of the gas pipe, etc., but if it is too long, it is easily deformed, so the maximum length is about 1000 mm. It is preferable, and it can be at least about 200 mm.
- FIG. 5 is an enlarged vertical sectional view of a metal case portion of an integrated tuyere for a converter according to another embodiment of the present invention.
- the height position of the boundary portion 36 between the upper outer pipe 321 and the lower outer pipe 322 is 20 mm above the upper surface 44 of the bottom plate 41 of the metal case 4 (the total length of the tuyere refractory 2). 2%).
- the through hole 21 of the tuyere refractory 2 has a stepped shape in which the lower side expands.
- the upper outer pipe 321 and the lower outer pipe 322 are joined and integrated by welding.
- FIG. 6 is an enlarged vertical sectional view of a metal case portion of an integrated tuyere for a converter, which is still another embodiment of the present invention.
- the upper outer pipe 321 and the lower outer pipe 322 of the outer pipe 32 of the double metal pipe 3 are separated without being integrated. That is, the upper end surface of the lower outer pipe 322 is welded and fixed to the lower surface 45 of the bottom plate 41 of the metal case 4, the upper outer pipe 321 penetrates into the through hole 42 of the bottom plate 41, and the upper part of the penetration portion is welded and fixed to the bottom plate 41. Has been done.
- the condition that the thickness T of the metal case 4, the length L of the metal case 4, and the thickness of the lower outer tube 322 of the double metal tube 3 are different is satisfied.
- Table 1 shows the results of handling tests of the integrated tuyere for converters.
- the material of the metal case 4 is SS400
- the material of the double metal tube 3 is SUS304 for the inner tube 31 and the upper outer tube 321 and STKM for the lower outer tube 322.
- the double metal pipe 3 protruding from the bottom plate 41 of the metal case 4 of the integrated tuyere for the converter was placed at the position of 1/3 of the total length of the protruding part from the bottom plate 41 of the metal case 4 and the rear end.
- the two points were held horizontally by a crane, maintained in a horizontal state, lifted by 2 m in about 1 second, and then lowered in about 2 seconds and returned to the original position, which was repeated 5 times.
- an integrated tuyere for converter was placed on a horizontal table, gas (air) was flowed through the double metal pipe 3 at a pressure of 0.1 MPa, and the gas flow rate was measured.
- Example 1 the gas flow rate of Example 1 was set as 100 and displayed as an index.
- the large gas flow rate after the handling test means that the deformation and damage of the double metal tube 3 in the handling test were small.
- the thickness of the side plate 43 of the metal case 4 differs within the range of the present invention, but the gas flow rate index is 100 to 107, and the double metal tube 3 is not deformed or damaged. It was good.
- the thickness of the side plate 43 of the metal case 4 was 3 mm, which was lower than the lower limit (6 mm) of the present invention, and the gas flow rate index was lowered to 65. This is because the double metal tube 3 was damaged and partly crushed by the handling test.
- Example 4 the thickness of the bottom plate 41 of the metal case 4 was 6 mm, but the gas flow rate index was 97, and the double metal tube 3 was not deformed or damaged, which was good.
- Comparative Example 2 the thickness of the bottom plate 41 of the metal case 4 was 3 mm, which was lower than the lower limit (6 mm) of the present invention, and the gas flow rate index was reduced to 84. This is because the double metal tube 3 was damaged and partly crushed by the handling test.
- the lengths of the metal cases 4 differ within the scope of the present invention, but the index of the gas flow rate is 95 to 110, and no significant decrease in the gas flow rate is observed, which is good. there were.
- the length of the metal case 4 was 1% of the total length of the tuyere refractory, which was less than the lower limit (3%) of the present invention, and the gas flow rate index decreased to 67. .. This is because the double metal tube 3 was damaged and partly crushed by the handling test.
- Example 9 and Example 10 the thickness of the lower outer pipe 322 of the double metal pipe 3 was different within the range of the present invention, but the gas flow rate indexes were 100 and 105, which were good.
- Comparative Example 4 the thickness of the lower outer pipe 322 of the double metal pipe 3 was 1.5 mm, which was lower than the lower limit (3 mm) of the present invention, and the index of gas flow rate decreased to 88. This is because the double metal tube 3 was damaged and partly crushed by the handling test.
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Abstract
Description
ここで、「内管内に耐火物が充填された二重金属管」とは、二重金属管の内側の金属管(内管)内に耐火物が充填され、内管と外側の金属管(外管)との隙間(スリット)がガス通路となるものである。なお、本明細書では、この「内管内に耐火物が充填された二重金属管」を単に「二重金属管」ともいう。 A tuyere is provided on the bottom of the converter as a refractory for blowing gas. There are several types of tuyere depending on the purpose of use. For example, when the main purpose is to agitate molten steel in a converter, a tuyere in which a plurality of metal thin tubes are embedded in a refractory, or a blade using a single double-tube metal tube in which the inner tube is filled with a refractory. There is a mouth etc.
Here, the "double metal pipe in which the inner pipe is filled with a fireproof material" means that the metal pipe (inner pipe) inside the double metal pipe is filled with a fireproof material, and the inner pipe and the outer metal pipe (outer pipe) are filled. ) And the gap (slit) is the gas passage. In the present specification, this "double metal pipe in which the inner pipe is filled with a refractory material" is also simply referred to as a "double metal pipe".
また、二重金属管は中心部(内管内)に耐火物が充填されており、その内管内にはガスは流通しないことから、使用時に高温になり溶融しやすい。このため、溶融しても影響が小さくなるように金属管の厚みが1mm程度と薄くなっている。厚みの大きな二重金属管を使用した場合、使用中に稼動面側の金属管が溶融してスリットの幅が拡大することで、稼動面の損耗が早くなってしまうからである。
このような従来の二重金属管と羽口耐火物とを一体成形しようとすると、金属管の厚みが1mm程度と薄いため成形時の圧力によって金属管が変形しやすくなり、しかも内管と外管との隙間(スリット)を1mm前後に均一に確保することが難しく、場合によってはスリットが潰れてしまうこともある。 On the other hand,
Further, since the central part (inside the inner pipe) of the double metal pipe is filled with a refractory material and gas does not flow in the inner pipe, the temperature becomes high during use and it is easy to melt. Therefore, the thickness of the metal tube is as thin as about 1 mm so that the influence is small even if it melts. This is because when a double metal tube having a large thickness is used, the metal tube on the working surface side melts during use and the width of the slit is widened, so that the working surface is quickly worn.
When such a conventional double metal tube and a tuyere refractory are integrally molded, the thickness of the metal tube is as thin as about 1 mm, so that the metal tube is easily deformed by the pressure during molding, and the inner tube and the outer tube are easily deformed. It is difficult to uniformly secure a gap (slit) with and about 1 mm, and in some cases, the slit may be crushed.
このように引用文献3の羽口構造では、羽口耐火物と環状羽口とが一体的に構成されているが、羽口耐火物から環状羽口が突出しているため、転炉内への施工時やハンドリング時に、突出した環状羽口を把持して持ち上げたりあるいは物に当てたりすると、環状羽口が変形しリング状の間隔(スリット)が潰れてしまう可能性がある。スリットが潰れた場合には必要なガス流量が確保できなくなり、転炉の操業に支障を来たすことになる。 On the other hand, in the tuyere structure of
As described above, in the tuyere structure of
1.
同心円状に配置された内管と外管とを有し、内管内に耐火物が充填された1本の二重金属管と、
二重金属管が接着材を介して貫通孔に固定された羽口耐火物と、
羽口耐火物の下端面を覆いかつ二重金属管が貫通する底板と羽口耐火物の下部側面を覆う側板とを有する羽口耐火物に固定されたメタルケースとを具備し、
メタルケースは、厚みが6mm以上20mm以下、長さが羽口耐火物の全長の3%以上50%以下であり、
二重金属管の外管は上部外管と下部外管とを有し、下部外管は厚みが3mm以上であって上部外管よりも厚みが厚くなっており、この下部外管がメタルケースの底板に溶接固定されている、転炉用一体型羽口。
2.
上部外管と下部外管とが一体化している、前記1に記載の転炉用一体型羽口。
3.
上部外管と下部外管の境界部は、メタルケースの底板の上面と同じ高さ位置、又はメタルケースの底板の上面から上方に羽口耐火物の全長の40%までの高さ位置にある、前記2に記載の転炉用一体型羽口。 According to the present invention, the following integrated tuyere for converter is provided.
1. 1.
A single double metal tube that has an inner tube and an outer tube arranged concentrically and the inner tube is filled with refractory.
A tuyere refractory in which a double metal tube is fixed to a through hole via an adhesive,
It is provided with a metal case fixed to the tuyere refractory having a bottom plate that covers the lower end surface of the tuyere refractory and through which a double metal tube penetrates and a side plate that covers the lower side surface of the tuyere refractory.
The metal case has a thickness of 6 mm or more and 20 mm or less, and a length of 3% or more and 50% or less of the total length of the tuyere refractory.
The outer tube of the double metal tube has an upper outer tube and a lower outer tube, and the lower outer tube has a thickness of 3 mm or more and is thicker than the upper outer tube. An integrated tuyere for converters that is welded and fixed to the bottom plate.
2.
The integrated tuyere for converter according to 1 above, wherein the upper outer pipe and the lower outer pipe are integrated.
3. 3.
The boundary between the upper outer pipe and the lower outer pipe is located at the same height as the upper surface of the bottom plate of the metal case, or at a height of up to 40% of the total length of the tuyere refractory upward from the upper surface of the bottom plate of the metal case. , The integrated tuyere for converter according to the above 2.
図1及び図2に示すように、転炉用一体型羽口1は、平面視が長方形でメタルケース4部分を除いて四角錐台をした羽口耐火物2と、羽口耐火物2の下部に設けられたメタルケース4と、羽口耐火物2の貫通孔21及びメタルケース4を貫通し、しかもメタルケース4に溶接固定された二重金属管3とを具備している。 FIG. 1 schematically shows the overall configuration of an integrated
As shown in FIGS. 1 and 2, the integrated
なお、本実施形態において羽口耐火物2の水平断面は長方形であるが、周囲に配置される炉底れんがの配置に応じて、台形、正方形、円形、扇形等の断面を有する羽口耐火物を使用することもできる。また、羽口耐火物2の全長は周囲の炉底れんがの長さに応じて決めればよい。 The tuyere refractory 2 has a total length of 1000 mm, an upper end surface is a rectangle with a short side of 100 mm and a long side of 150 mm, and the horizontal cross section of the surface of the
Although the horizontal cross section of the tuyere refractory 2 is rectangular in the present embodiment, the tuyere refractory has a trapezoidal, square, circular, fan-shaped or other cross section depending on the arrangement of the furnace bottom bricks arranged around the tuyere refractory. Can also be used. Further, the total length of the tuyere refractory 2 may be determined according to the length of the surrounding furnace bottom brick.
内管31の内側には耐火物35が充填されている。また、外管32と羽口耐火物2との間(貫通孔21)には接着材22が充填されている。 As shown in FIG. 2, the
The inside of the
具体的には、内管31及び上部外管321の厚みは0.5mm以上3mm以下とすることができる。内管31及び上部外管321の厚みが0.5mm未満では製造時のハンドリング中の変形などで作業性が悪くなり、3mmを超えると使用時に溶融しやすくなる。 On the other hand, the thickness of the upper
Specifically, the thickness of the
このように、上部外管321と下部外管322の境界部36の高さ位置が、メタルケース4の底板41の上面44と同じ高さ位置、又はメタルケース4の底板41の上面44より上方にあることで、二重金属管3を持ってハンドリングする際に二重金属管3が曲がることをさらに抑制することができる。なお、上部外管321と下部外管322の境界部36の高さ位置の上限は特に限定しなくてもよいが、メタルケース4の底板41の上面44から上方に羽口耐火物2の全長の40%の長さを超えた場合には、羽口耐火物2が使用中に損耗することで溶鋼と接触する可能性があることから、羽口耐火物2の全長の40%までの高さ位置とすることが好ましく、より好ましくは羽口耐火物2の全長の10%までの高さ位置とすることができる。
なお、上部外管321と下部外管322の境界部36の高さ位置がメタルケース4の底板41の下面45よりも下方にある場合には、二重金属管3を持ってハンドリングする際に二重金属管3が曲がる可能性が高くなる。この点、本発明では下部外管321はメタルケース4の底板41に溶接固定されるから、上部外管321と下部外管322の境界部36の高さ位置がメタルケース4の底板41の下面45よりも下方になることはない、 The height position of the
In this way, the height position of the
If the height position of the
また、二重金属管3のメタルケース4から突出した部分の長さは、転炉の鉄皮の厚みやガス配管の位置などによって決まるが、長すぎると変形しやすくなるため最大で1000mm程度とすることが好ましく、最低では200mm程度とすることができる。 The outer diameter of the
The length of the portion of the
ハンドリング試験では、転炉用一体型羽口のメタルケース4の底板41から突出している二重金属配管3を、メタルケース4の底板41からその突出部の全長の1/3の位置と後端部の2点をクレーンで水平になるように保持し、水平な状態を維持して約1秒で2m吊り上げた後、約2秒で下降してもとの位置に戻す操作を5回繰り返した。その後、クレーンから離して水平台の上に転炉用一体型羽口を置き二重金属管3に0.1MPaの圧力でガス(空気)を流し、ガス流量を測定した。そして実施例1のガス流量を100として指数で表示した。この指数が大きいほどガス流量が大きいということであり、この指数が95以上を合格とした。なお、ハンドリング試験後のガス流量が大きいということは、ハンドリング試験による二重金属管3の変形や損傷が小さかったということである。 In the embodiment of the integrated tuyere for converter shown in FIGS. 1 to 4, the condition that the thickness T of the
In the handling test, the
2 羽口耐火物
21 貫通孔
22 接着材
3 二重金属管
31 内管
32 外管
321 上部外管
322 下部外管
323 ガス導入口
33 スリット
34 突起
35 耐火物
36 境界部
4 メタルケース
41 底板
42 貫通孔
43 側板
44 底板の上面
45 底板の下面
5 ガス供給部
51 連結管
52 ソケット連結部 1 Integrated tuyere for
Claims (3)
- 同心円状に配置された内管と外管とを有し、内管内に耐火物が充填された1本の二重金属管と、
二重金属管が接着材を介して貫通孔に固定された羽口耐火物と、
羽口耐火物の下端面を覆いかつ二重金属管が貫通する底板と羽口耐火物の下部側面を覆う側板とを有する羽口耐火物に固定されたメタルケースとを具備し、
メタルケースは、厚みが6mm以上20mm以下、長さが羽口耐火物の全長の3%以上50%以下であり、
二重金属管の外管は上部外管と下部外管とを有し、下部外管は厚みが3mm以上であって上部外管よりも厚みが厚くなっており、この下部外管がメタルケースの底板に溶接固定されている、転炉用一体型羽口。 A single double metal tube that has an inner tube and an outer tube arranged concentrically and the inner tube is filled with refractory.
A tuyere refractory in which a double metal tube is fixed to a through hole via an adhesive,
It is provided with a metal case fixed to the tuyere refractory having a bottom plate that covers the lower end surface of the tuyere refractory and through which a double metal tube penetrates and a side plate that covers the lower side surface of the tuyere refractory.
The metal case has a thickness of 6 mm or more and 20 mm or less, and a length of 3% or more and 50% or less of the total length of the tuyere refractory.
The outer tube of the double metal tube has an upper outer tube and a lower outer tube, and the lower outer tube has a thickness of 3 mm or more and is thicker than the upper outer tube. An integrated tuyere for converters that is welded and fixed to the bottom plate. - 上部外管と下部外管とが一体化している、請求項1に記載の転炉用一体型羽口。 The integrated tuyere for converter according to claim 1, wherein the upper outer pipe and the lower outer pipe are integrated.
- 上部外管と下部外管の境界部は、メタルケースの底板の上面と同じ高さ位置、又はメタルケースの底板の上面から上方に羽口耐火物の全長の40%までの高さ位置にある、請求項2に記載の転炉用一体型羽口。 The boundary between the upper outer pipe and the lower outer pipe is located at the same height as the upper surface of the bottom plate of the metal case, or at a height up to 40% of the total length of the tuyere refractory from the upper surface of the bottom plate of the metal case. , The integrated tuyere for converter according to claim 2.
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BR112022011368A BR112022011368A2 (en) | 2020-03-04 | 2021-02-24 | TUBE UNIT FOR A CONVERTER |
EP21765036.5A EP4071254A4 (en) | 2020-03-04 | 2021-02-24 | Integrated tuyere for converter |
CN202180005785.XA CN114502749A (en) | 2020-03-04 | 2021-02-24 | Integrated tuyere for converter |
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JP (1) | JP6691643B1 (en) |
CN (1) | CN114502749A (en) |
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Citations (7)
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JPS579820A (en) * | 1980-06-20 | 1982-01-19 | Sumitomo Metal Ind Ltd | Tuyere for refining of molten metal |
JPS5785940A (en) * | 1980-11-14 | 1982-05-28 | Sumitomo Metal Ind Ltd | Tuyere for refining molten metal |
JPS57121668U (en) * | 1981-01-19 | 1982-07-28 | ||
JP2006283065A (en) * | 2005-03-31 | 2006-10-19 | Jfe Steel Kk | Gas-blowing tuyere |
JP2009068099A (en) | 2007-09-18 | 2009-04-02 | Jfe Steel Kk | Structure for gas-blowing tuyere in refining vessel |
JP4765372B2 (en) | 2005-03-31 | 2011-09-07 | Jfeスチール株式会社 | Gas blown tuyere |
JP6011808B2 (en) | 2013-11-21 | 2016-10-19 | Jfeスチール株式会社 | Annular tuyere for gas injection |
Family Cites Families (3)
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US4449701A (en) * | 1982-08-23 | 1984-05-22 | Pennsylvania Engineering Corporation | Tuyere for the injection of gases into a metallurgical vessel |
JP6892063B2 (en) * | 2018-03-29 | 2021-06-18 | 東京窯業株式会社 | Gas blowing plug |
CN109628687A (en) * | 2018-12-30 | 2019-04-16 | 钢铁研究总院 | A method of preventing converter bottom blowing gas-feeding element tuyere position bleed-out |
-
2020
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2021
- 2021-02-24 BR BR112022011368A patent/BR112022011368A2/en unknown
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- 2021-02-24 CN CN202180005785.XA patent/CN114502749A/en active Pending
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Patent Citations (7)
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JPS579820A (en) * | 1980-06-20 | 1982-01-19 | Sumitomo Metal Ind Ltd | Tuyere for refining of molten metal |
JPS5785940A (en) * | 1980-11-14 | 1982-05-28 | Sumitomo Metal Ind Ltd | Tuyere for refining molten metal |
JPS57121668U (en) * | 1981-01-19 | 1982-07-28 | ||
JP2006283065A (en) * | 2005-03-31 | 2006-10-19 | Jfe Steel Kk | Gas-blowing tuyere |
JP4765372B2 (en) | 2005-03-31 | 2011-09-07 | Jfeスチール株式会社 | Gas blown tuyere |
JP2009068099A (en) | 2007-09-18 | 2009-04-02 | Jfe Steel Kk | Structure for gas-blowing tuyere in refining vessel |
JP6011808B2 (en) | 2013-11-21 | 2016-10-19 | Jfeスチール株式会社 | Annular tuyere for gas injection |
Non-Patent Citations (1)
Title |
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See also references of EP4071254A4 |
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JP2021138997A (en) | 2021-09-16 |
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EP4071254A4 (en) | 2024-01-24 |
CN114502749A (en) | 2022-05-13 |
TW202202630A (en) | 2022-01-16 |
BR112022011368A2 (en) | 2022-09-13 |
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