WO2021176853A1 - Optical stack and flexible image display device - Google Patents
Optical stack and flexible image display device Download PDFInfo
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- WO2021176853A1 WO2021176853A1 PCT/JP2021/000973 JP2021000973W WO2021176853A1 WO 2021176853 A1 WO2021176853 A1 WO 2021176853A1 JP 2021000973 W JP2021000973 W JP 2021000973W WO 2021176853 A1 WO2021176853 A1 WO 2021176853A1
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- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/02—Physical, chemical or physicochemical properties
- B32B7/023—Optical properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/02—Physical, chemical or physicochemical properties
- B32B7/027—Thermal properties
-
- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09F—DISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
- G09F9/00—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
-
- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09F—DISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
- G09F9/00—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
- G09F9/30—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements
-
- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09F—DISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
- G09F9/00—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
- G09F9/30—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements
- G09F9/301—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements flexible foldable or roll-able electronic displays, e.g. thin LCD, OLED
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B33/00—Electroluminescent light sources
- H05B33/02—Details
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/80—Constructional details
Definitions
- the present invention relates to an optical laminate and a flexible image display device.
- an object of the present invention is to provide an optical laminate that can form a flexible image display device, in which deformation is less likely to be visually recognized after bending and curl generation can be suppressed. .. Another object of the present invention is to provide a flexible image display device including such an optical laminate.
- the present invention includes a front plate, a first pressure-sensitive adhesive layer, a circularly polarizing plate, a second pressure-sensitive adhesive layer, and a back plate in this order, and is obtained in an environment of a temperature of 60 ° C. and a relative humidity of 90%.
- the absolute value of the difference between the values of the slope (kPa) from the origin to the maximum stress value in the strain (%) -stress (kPa) curve of the first pressure-sensitive adhesive layer and the second pressure-sensitive adhesive layer is 0.8 or less.
- the value of the inclination (kPa) of the first pressure-sensitive adhesive layer is 0.15 to 0.9, and the value of the inclination (kPa) of the second pressure-sensitive adhesive layer is 0. It is preferably 1 to 0.9.
- This optical laminate may include a glass plate-like body having a front plate having a thickness of 5 to 50 ⁇ m.
- the present invention also provides a flexible image display device including the above-mentioned optical laminate and a back plate including an image display element.
- an optical laminate that can form a flexible image display device, that is less likely to be deformed after bending and that can suppress the occurrence of curl. Further, it is possible to provide a flexible image display device including such an optical laminate.
- FIG. 1 It is a figure which shows the optical laminated body which concerns on one Embodiment of this invention.
- (A) is a plan view
- (B) is an IB-IB cross-sectional view of (A).
- Both (A) and (B) are diagrams for explaining a tensile test using a dynamic mechanical analyzer.
- Both (A) and (B) are diagrams for explaining a bending test of an optical laminate. It is sectional drawing which shows how to obtain a step and width.
- Both (A) and (B) are schematic views explaining the static bending durability test.
- the optical laminate of the present embodiment constitutes a flexible image display device as one of the embodiments, for example, an organic electroluminescence (organic EL) display device, an inorganic electroluminescence (inorganic EL) display device, a liquid crystal display device, and an electroluminescent display.
- This flexible image display device may have a touch panel function by being provided with a touch sensor.
- the optical laminate 1 of the present embodiment is intended to be folded in two in a flat shape as seen in a flexible image display device.
- the optical laminate 1 of the present embodiment has a rectangular shape in a plan view, and has a front plate 2, a first adhesive layer 3, and a circularly polarizing plate. 4, the second pressure-sensitive adhesive layer 5, and the back plate 6 are laminated in this order, and have flexibility as a whole.
- the size of the rectangle of the optical laminate 1 can be, for example, one side length of 10 mm or more and 600 mm or less, and when it has a short side and a long side, for example, the length of the short side is 10 mm or more and 300 mm or less. Yes, the length of the long side is 50 mm or more and 600 mm or less.
- the thickness of the optical laminate 1 is, for example, 100 ⁇ m or more and 500 ⁇ m or less.
- the optical laminate 1 can be bent at any position.
- "bending" means that a planar object is bent.
- the bending radius of the bent portion may be 15 mm or less, 10 mm or less, or 5 mm or less.
- the bending radius is, for example, in the range of 0.5 mm to 5.0 mm.
- FIG. 1 when the bending shaft 8 is set in the central portion of the optical laminated body 1, the bending shaft 8 is bent by bending the optical laminated body 1 so that the side having the front plate 2 is the inner side surface.
- the sides having the front plates of both wings centered on the above can be opposed (faced) so as to be substantially parallel to each other. In this facing state, the sides having the front plates may or may not be in contact with each other.
- bending includes a form of refraction in which the angle of the inner surface is larger than 0 degrees and less than 180 degrees unless otherwise specified, and the bending radius of the inner surface is close to zero, or the refraction angle of the inner surface is 0 degrees. Morphology is included.
- the optical laminate 1 is less likely to have a step in the vicinity of the bending shaft 8 when the bent state is returned to the flat state.
- RH relative humidity
- the average value of the minimum height position and the maximum height position (step 1, step 2) of both wings around the bending axis is obtained, and the difference thereof.
- step the horizontal distance between the highest height positions on both wings is defined as the "width”.
- the "step” is preferably 560 ⁇ m or less, more preferably 520 ⁇ m or less, and further preferably 460 ⁇ m or less.
- the "width” is preferably 15 mm or more, more preferably 18 mm or more, and even more preferably 20 mm or more.
- step / width ( ⁇ m / mm) ratio is preferably 30 or less, more preferably 25 or less, and even more preferably 23 or less.
- ⁇ First adhesive layer, second adhesive layer> For each of the first pressure-sensitive adhesive layer 3 and the second pressure-sensitive adhesive layer 5, a strain (%) -stress (kPa) curve is obtained in an environment of a temperature of 60 ° C. and a relative humidity of 90%, and the maximum is further increased from the origin.
- the absolute value of the difference is 0.8 or less. This absolute value is preferably 0.6 or less, and more preferably 0.3 or less. This absolute value may be greater than 0.0 or greater than or equal to 0.05.
- a strain-stress curve can be drawn with strain on the horizontal axis and stress on the vertical axis.
- the stress generated in the pressure-sensitive adhesive layer also increases, and the stress becomes maximum immediately before the cohesive failure occurs in the pressure-sensitive adhesive layer.
- the slope G from the origin to the maximum stress value is (maximum stress value) / (strain when the stress is maximum). It is represented by.
- G reflects not only the stress change when the pressure-sensitive adhesive layer is elastically deformed but also the stress change when the pressure-sensitive adhesive layer is plastically deformed, and can be an index of durability until the pressure-sensitive adhesive layer is cohesively broken.
- G is large, the stress generated with respect to the strain of the pressure-sensitive adhesive layer is large, and the pressure-sensitive adhesive layer has excellent cohesive force.
- G is small, the stress generated with respect to the strain of the pressure-sensitive adhesive layer is small, and the pressure-sensitive adhesive layer is easily deformed. G can be determined according to the method described in the column of Examples described later.
- the value of the inclination (kPa) of the first pressure-sensitive adhesive layer 3 is preferably 0.15 to 0.9, more preferably 0.2 to 0.6, and 0.2 to 0.5. Is more preferable.
- the value of the inclination (kPa) of the second pressure-sensitive adhesive layer 5 is preferably 0.1 to 0.9, more preferably 0.1 to 0.6, and 0.2 to 0. It is more preferably .5.
- G is the type and amount of the monomer constituting the base polymer contained in the pressure-sensitive adhesive composition used for the pressure-sensitive adhesive layer; the type and amount of the polymerization initiator, the cross-linking agent and other additives; the active energy ray, heat and the like.
- the desired numerical range can be obtained.
- the base polymer contained in the pressure-sensitive adhesive composition contains a large amount of structural units derived from a monomer having a reactive functional group
- G tends to be large.
- the reactive functional group include a hydroxyl group, a carboxyl group, an amino group, an amide group, an epoxy group and the like.
- the first pressure-sensitive adhesive layer 3 and the second pressure-sensitive adhesive layer 5 may both be composed of one layer or two or more layers, but are preferably composed of one layer. Is.
- the second pressure-sensitive adhesive layer 5 may be the same as or different from the first pressure-sensitive adhesive layer 3 in the composition, compounding components, thickness, etc. of the pressure-sensitive adhesive composition described below.
- the first pressure-sensitive adhesive layer 3 and the second pressure-sensitive adhesive layer 5 are mainly composed of (meth) acrylic resin, rubber resin, urethane resin, ester resin, silicone resin, and polyvinyl ether resin (base polymer). ) Can be composed of the pressure-sensitive adhesive composition.
- the pressure-sensitive adhesive composition constituting the first pressure-sensitive adhesive layer 3 and the second pressure-sensitive adhesive layer 5 is a pressure-sensitive adhesive composition using a (meth) acrylic resin as a base polymer, which is excellent in transparency, weather resistance, heat resistance, and the like. The thing is suitable.
- the pressure-sensitive adhesive composition may be an active energy ray-curable type or a thermosetting type.
- Examples of the (meth) acrylic resin used in the pressure-sensitive adhesive composition include (meth) butyl (meth) acrylate, ethyl (meth) acrylate, isooctyl (meth) acrylate, and 2-ethylhexyl (meth) acrylate.
- a polymer or copolymer containing one or more acrylates as a monomer is preferably used. It is preferable that the base polymer is copolymerized with a polar monomer.
- Examples of the polar monomer include (meth) acrylate compound, (meth) 2-hydroxypropyl acrylate compound, (meth) hydroxyethyl acrylate compound, (meth) acrylamide compound, and N, N-dimethylaminoethyl (meth) acrylate compound.
- a photoreactive compound having a benzoyl group can also be used, and the compound described as Chemical Formula 1 in Korean Patent Publication No. 10-2019-0005427 is exemplified.
- Such photoreactive compounds are activated by additional photocuring to induce additional cross-linking, so that durability can be improved.
- the pressure-sensitive adhesive composition may contain only the above-mentioned base polymer, but usually further contains a cross-linking agent.
- the cross-linking agent is a metal ion having a divalent value or higher and forming a carboxylic acid metal salt with a carboxyl group, a polyamine compound forming an amide bond with the carboxyl group, and a carboxyl group. Examples thereof include a polyepoxy compound that forms an ester bond with, a polyol, and a polyisocyanate compound that forms an amide bond with a carboxyl group.
- the cross-linking agent is preferably a polyisocyanate compound.
- the active energy ray-curable pressure-sensitive adhesive composition has a property of being cured by being irradiated with active energy rays such as ultraviolet rays and electron beams, and has adhesiveness even before irradiation with active energy rays, such as a film. It has the property that it can be brought into close contact with the adherend of the above material, and it is cured by irradiation with active energy rays to adjust the adhesive force.
- the active energy ray-curable pressure-sensitive adhesive composition is preferably an ultraviolet-curable type.
- the active energy ray-curable pressure-sensitive adhesive composition further contains an active energy ray-polymerizable compound in addition to the base polymer and the cross-linking agent. If necessary, a photopolymerization initiator, a photosensitizer, or the like may be contained.
- the active energy ray-polymerizable compound is, for example, a (meth) acrylate monomer having at least one (meth) acryloyloxy group in the molecule; obtained by reacting two or more kinds of functional group-containing compounds, and at least 2 in the molecule.
- examples thereof include (meth) acrylic compounds such as (meth) acryloyloxy group-containing compounds such as (meth) acrylate oligomers having individual (meth) acryloyloxy groups.
- the pressure-sensitive adhesive composition can contain 0.1 part by mass or more of the active energy ray-polymerizable compound with respect to 100 parts by mass of the solid content of the pressure-sensitive adhesive composition, and is 10 parts by mass or less, 5 parts by mass or less, or 2 parts by mass. Can include less than one copy.
- the photopolymerization initiator examples include benzophenone, benzyl dimethyl ketal, 1-hydroxycyclohexylphenyl ketone and the like.
- the photopolymerization initiator may contain one kind or two or more kinds.
- the total content thereof may be, for example, 0.01 part by mass or more and 3.0 parts by mass or less with respect to 100 parts by mass of the solid content of the pressure-sensitive adhesive composition.
- the pressure-sensitive adhesive composition includes fine particles for imparting light scattering, beads (resin beads, glass beads, etc.), glass fibers, resins other than the base polymer, pressure-sensitive adhesives, fillers (metal powders and other inorganic powders). Etc.), antioxidants, UV absorbers, dyes, pigments, colorants, antifoaming agents, corrosion inhibitors, photopolymerization initiators and other additives can be included.
- the first pressure-sensitive adhesive layer 3 and the second pressure-sensitive adhesive layer 5 can be formed by applying an organic solvent-diluted solution of the pressure-sensitive adhesive composition on a substrate and drying it.
- the first pressure-sensitive adhesive layer 3 and the second pressure-sensitive adhesive layer 5 can also be formed by using a pressure-sensitive adhesive sheet formed by using the pressure-sensitive adhesive composition.
- the formed pressure-sensitive adhesive layer can be irradiated with active energy rays to obtain a pressure-sensitive adhesive layer having a desired degree of curing.
- the thickness of the first pressure-sensitive adhesive layer 3 and the second pressure-sensitive adhesive layer 5 is not particularly limited, but is preferably, for example, 1 ⁇ m or more and 100 ⁇ m or less, more preferably 3 ⁇ m or more and 50 ⁇ m or less, and 20 ⁇ m or more. There may be.
- the first pressure-sensitive adhesive layer 3 and the second pressure-sensitive adhesive layer 5 were designated as a reference pressure-sensitive adhesive layer having a thickness of 150 ⁇ m.
- the shear modulus at a temperature of 25 ° C. is preferably 0.01 MPa or more, more preferably 0.02 MPa or more, preferably 0.50 MPa or less, and even more preferably 0.10 MPa or less. , 0.08 MPa or less.
- the storage elastic modulus can be measured using a viscoelasticity measuring device (MCR-301, Antonio Par).
- a plurality of pressure-sensitive adhesive layers are laminated so as to have a thickness of 150 ⁇ m, bonded to a glass plate, and then adhered to a measurement chip in a temperature range of -20 ° C to 100 ° C.
- the measurement can be performed under the condition of a heating rate of 5 ° C./min.
- the shear modulus of the first pressure-sensitive adhesive layer 3 and the second pressure-sensitive adhesive layer 5 is within this range, the optical laminate 1 is unlikely to undergo cohesive failure even when bent, and is unlikely to generate air bubbles.
- the shear modulus can be adjusted by changing the type and content of the monomers constituting the base polymer contained in the pressure-sensitive adhesive composition, the additives, the degree of cross-linking, and the like.
- the basic configuration of the optical laminate 1 of this embodiment is as described above.
- the optical laminate constituting the flexible image display device tends to remain deformed at the bent portion.
- the reflected image is distorted and the visibility of the image is deteriorated, and the optical laminate is newly curled by the bending.
- the optical laminate 1 of the present embodiment no deformation remains after bending, and the occurrence of curl can be suppressed.
- the material and thickness of the front plate 2 are not limited as long as it is a plate-like body capable of transmitting light, and the front plate 2 may be composed of only one layer or may be composed of two or more layers. Examples are resin plate-like bodies (for example, resin plates, resin sheets, resin films, etc.), glass plate-like bodies (for example, glass plates, glass films, etc.), resin plate-like bodies and glass products. A laminated body with a plate-shaped body can be mentioned.
- the front plate can be a layer constituting the outermost surface of the display device, and may have a function as a window film.
- the thickness of the front plate 2 may be, for example, 10 ⁇ m or more and 1,000 ⁇ m or less, preferably 20 ⁇ m or more and 500 ⁇ m or less, more preferably 30 ⁇ m or more and 300 ⁇ m or less, and 30 ⁇ m or more and 100 ⁇ m or less.
- This thickness can be measured by a thin film thickness measuring device (model: digital gauge stand (DZ-501, manufactured by Sony Corporation)) in the same manner as the thickness of a polarizer, a protective film, etc., which will be described later.
- the resin plate-like body is not limited as long as it can transmit light.
- the resin include triacetyl cellulose, acetyl cellulose butyrate, ethylene-vinyl acetate copolymer, propionyl cellulose, butyryl cellulose, acetyl propionyl cellulose, polyester, polystyrene, polyamide, polyetherimide, poly (meth) acrylic, and polyimide.
- films formed of polymers such as polybutylene terephthalate, polyethylene naphthalate, polycarbonate, and polyamideimide. These polymers can be used alone or in combination of two or more. From the viewpoint of improving strength and transparency, a resin film formed of a polymer such as polyimide, polyamide, or polyamideimide is preferable.
- the thickness of the resin plate-like body may be, for example, 10 ⁇ m or more and 1,000 ⁇ m or less, preferably 20 ⁇ m or more and 500 ⁇ m or less, more preferably 30 ⁇ m or more and 300 ⁇ m or less, and may be 100 ⁇ m or less.
- the front plate 2 may be a film having a hard coat layer provided on at least one surface of the base film to further improve the hardness.
- a film made of the above resin can be used as the base film.
- the hard coat layer may be formed on one surface of the base film or may be formed on both surfaces. By providing the hard coat layer, a resin film having improved hardness and scratch resistance can be obtained.
- the hard coat layer is, for example, a cured layer of an ultraviolet curable resin. Examples of the ultraviolet curable resin include acrylic resin, silicone resin, polyester resin, urethane resin, amide resin, epoxy resin and the like.
- the hard coat layer may contain additives to improve hardness. Additives are not limited, and examples thereof include inorganic fine particles, organic fine particles, and mixtures thereof.
- the plate-like body may be ultra-thin glass (Ultra-Thin Glass: UTG).
- UTG Ultra-Thin Glass
- the thickness of the ultrathin glass is preferably 5 to 50 ⁇ m.
- a commercially available glass plate can be thinned by etching, and the thickness of the glass plate can be adjusted according to the degree to obtain ultra-thin glass.
- the circularly polarizing plate 4 of the present embodiment may be a circularly polarizing plate ( ⁇ / 4 plate) or an elliptical polarizing plate. That is, the "circularly polarized light" in the present embodiment is a concept including a circularly polarizing plate and an elliptical polarizing plate.
- the circularly polarizing plate 4 is formed by laminating a linearly polarizing plate having a polarizing element and a retardation film.
- the linear polarizing plate includes a polarizing element and a protective film laminated on one side or both sides thereof.
- the linear polarizing plate include a stretched film on which a dichroic dye is adsorbed, a film containing a film obtained by applying and curing a composition containing a dichroic dye and a polymerizable compound as a polarizer, and the like.
- the dichroic dye iodine or a dichroic organic dye is used.
- dichroic organic dyes C.I. I. Included are dichroic direct dyes made of disuazo compounds such as DIRECT RED 39 and dichroic direct dyes made of compounds such as trisazo and tetrakisazo.
- the polarizer obtained by applying and curing a composition containing a dichroic dye and a polymerizable compound is a composition containing a dichroic dye having a liquid crystal display or a composition containing a dichroic dye and a polymerizable liquid crystal.
- examples thereof include a polarizer containing a cured product of a polymerizable liquid crystal compound such as a layer obtained by applying and curing the above.
- a polarizer obtained by applying and curing a composition containing a dichroic dye and a polymerizable compound is preferable because there is no limitation in the bending direction as compared with a stretched film or a stretched layer on which a dichroic dye is adsorbed.
- the polarizer which is a stretched film on which a dichroic dye is adsorbed, is usually a step of uniaxially stretching a polyvinyl alcohol-based resin film, and dichroic polyvinyl alcohol-based resin film.
- the thickness of the polarizer is, for example, 2 ⁇ m or more and 40 ⁇ m or less.
- the thickness of the polarizer may be 5 ⁇ m or more, 20 ⁇ m or less, 15 ⁇ m or less, and further 10 ⁇ m or less.
- the polyvinyl alcohol-based resin is obtained by saponifying the polyvinyl acetate-based resin.
- the polyvinyl acetate-based resin in addition to polyvinyl acetate which is a homopolymer of vinyl acetate, a copolymer of vinyl acetate and another monomer copolymerizable therewith is used.
- examples of other monomers copolymerizable with vinyl acetate include unsaturated carboxylic acids, olefins, vinyl ethers, unsaturated sulfonic acids, and ammonium groups (mesides and the like).
- the degree of saponification of the polyvinyl alcohol-based resin is usually about 85 mol% or more and 100 mol% or less, preferably 98 mol% or more.
- the polyvinyl alcohol-based resin may be modified, and for example, polyvinyl formal or polyvinyl acetal modified with aldehydes can be used.
- the degree of polymerization of the polyvinyl alcohol-based resin is usually 1000 or more and 10000 or less, preferably 1500 or more and 5000 or less.
- the polarizer which is a stretched layer on which a bicolor dye is adsorbed, is usually a step of applying a coating liquid containing the polyvinyl alcohol-based resin on a base film, a step of uniaxially stretching the obtained laminated film, and a uniaxial stretching.
- a dichroic dye By dyeing the polyvinyl alcohol-based resin layer of the laminated film with a dichroic dye, the dichroic dye is adsorbed to form a polarizer, and the film on which the dichroic dye is adsorbed is coated with a boric acid aqueous solution. It can be produced through a step of treating and a step of washing with water after treatment with an aqueous boric acid solution.
- the polarizing element which is a stretched layer on which the dichroic dye is adsorbed, may peel off and remove the base film from the polarizing element, if necessary.
- the material and thickness of the base film may be the same as the material and thickness of the thermoplastic resin film described later.
- the stretched film or the polarizing element which is a stretched layer, may be incorporated into the laminate in the form in which a thermoplastic resin film is bonded to one side or both sides thereof.
- This thermoplastic resin film can function as a protective film for a polarizer or a retardation film.
- the thermoplastic resin film is, for example, a polyolefin resin such as a chain polyolefin resin (polypropylene resin, etc.), a cyclic polyolefin resin (norbornen resin, etc.); a cellulose resin such as triacetyl cellulose; polyethylene terephthalate, polyethylene na.
- a film made of a polyester resin such as phthalate or polybutylene terephthalate; a polycarbonate resin; a (meth) acrylic resin; or a mixture thereof can be used.
- the thermoplastic resin film may or may not have a phase difference.
- the thickness of the thermoplastic resin film is usually 300 ⁇ m or less, preferably 200 ⁇ m or less, more preferably 100 ⁇ m or less, still more preferably 80 ⁇ m or less, still more preferably 60 ⁇ m or less. Is.
- the thickness of the thermoplastic resin film is usually 5 ⁇ m or more, preferably 10 ⁇ m or more.
- the thermoplastic resin film can be attached to the polarizer using, for example, an adhesive layer.
- Polarizer obtained by applying and curing a composition containing a dichroic dye and a polymerizable compound liquid crystallinity is used.
- a cured product of a polymerizable liquid crystal compound such as a layer obtained by applying a composition containing a polymerizable dichroic dye having a dichroic dye or a composition containing a dichroic dye and a polymerizable liquid crystal to a base film and curing the mixture. Included polarizers are included.
- the base film may be peeled off from the polarizer if necessary.
- the material and thickness of the base film may be the same as the material and thickness of the thermoplastic resin film described above.
- the polarizer may include an alignment film. The alignment film may be peeled off.
- the polarizer obtained by applying and curing the composition containing the dichroic dye and the polymerizable compound may be incorporated into the optical laminate in the form of a thermoplastic resin film bonded to one side or both sides thereof.
- a thermoplastic resin film the same one as the thermoplastic resin film that can be used for the stretched film or the polarizer that is the stretched layer can be used.
- the thermoplastic resin film can be attached to the polarizer using, for example, an adhesive layer.
- An overcoat (OC) layer may be formed as a protective layer on one side or both sides of a polarizer obtained by applying and curing a composition containing a dichroic dye and a polymerizable compound.
- a polarizer obtained by applying and curing a composition containing a dichroic dye and a polymerizable compound.
- examples thereof include photocurable resins and water-soluble polymers.
- the photocurable resin include (meth) acrylic resin, urethane resin, (meth) acrylic urethane resin, epoxy resin, silicone resin and the like.
- the water-soluble polymer include poly (meth) acrylamide-based polymers; polyvinyl alcohol, ethylene-vinyl alcohol copolymer, ethylene-vinyl acetate copolymer, (meth) acrylic acid or its anhydride-vinyl alcohol co-weight.
- the thickness of the OC layer is preferably 20 ⁇ m or less, more preferably 15 ⁇ m or less, further preferably 10 ⁇ m or less, 5 ⁇ m or less, and 0.05 ⁇ m or more. , 0.5 ⁇ m or more.
- the thickness of the polarizer obtained by applying and curing the composition containing the dichroic dye and the polymerizable compound is usually 10 ⁇ m or less, preferably 0.5 ⁇ m or more and 8 ⁇ m or less, and more preferably 1 ⁇ m or more and 5 ⁇ m or less. Is.
- a circularly polarizing plate can be obtained by laminating a retardation film described later (for example, a retardation film containing a ⁇ / 4 plate as a retardation layer) on a linearly polarizing plate. At this time, the angle formed by the absorption axis of the polarizer and the slow axis of the ⁇ / 4 plate can be 45 ° ⁇ 10 °.
- the retardation film may include one layer or two or more retardation layers.
- the retardation layer can be a positive A plate such as a ⁇ / 4 plate or a ⁇ / 2 plate, and a positive C plate.
- the ⁇ / 4 plate may have an inverse wavelength dispersibility.
- the retardation layer includes a ⁇ / 2 plate, the ⁇ / 2 plate and the ⁇ / 4 plate are laminated in order from the linearly polarizing layer side.
- the retardation layer contains a positive C plate
- the ⁇ / 4 plate and the positive C plate may be laminated in order from the linear polarizing layer side, or the positive C plate and the ⁇ / 4 plate may be laminated in order from the linear polarizing plate side. May be good.
- the retardation layer may be formed from the resin material exemplified as the material of the protective film described above, or may be formed from a layer in which the polymerizable liquid crystal compound is cured.
- the retardation layer may further include an alignment film or a base film, and may have a bonding layer for bonding the ⁇ / 4 plate and the ⁇ / 2 plate.
- the bonding layer is a pressure-sensitive adhesive layer or an adhesive layer, and can be formed by using the above-mentioned pressure-sensitive adhesive composition or a known adhesive composition.
- the thickness of the entire retardation film is not particularly limited, but can be, for example, 1 ⁇ m or more and 50 ⁇ m or less.
- the back plate 6 a plate-like body capable of transmitting light, a component used in a normal display device, or the like can be used.
- the components used in the ordinary display device used for the back plate 6 include a separator, a touch sensor panel, an organic EL display element, and the like.
- the stacking order of the components in the display device is, for example, front plate / circular polarizing plate / separator, front plate / circular polarizing plate / organic EL display element, front plate / circular polarizing plate / touch sensor panel / organic EL display element, front. Examples thereof include a face plate / touch sensor panel / circular polarizing plate / organic EL display element.
- the back plate 6 is preferably a touch sensor panel.
- the touch sensor panel is not limited as long as it is a panel having a sensor (that is, a touch sensor) capable of detecting the touched position.
- the detection method of the touch sensor is not limited, and touch sensor panels such as a resistive film method, a capacitance coupling method, an optical sensor method, an ultrasonic method, an electromagnetic induction coupling method, and a surface acoustic wave method are exemplified. Since the cost is low, a touch sensor panel of a resistance film type or a capacitance coupling type is preferably used.
- a resistance film type touch sensor As an example of a resistance film type touch sensor, a pair of substrates arranged opposite to each other, an insulating spacer sandwiched between the pair of substrates, and a transparent conductive film provided as a resistance film on the inner front surface of each substrate. Examples thereof include a member composed of a film and a touch position detection circuit.
- a touch position detection circuit In an image display device provided with a resistance film type touch sensor, when the surface of the front plate is touched, the opposing resistance films are short-circuited and a current flows through the resistance film.
- the touch position detection circuit detects the change in voltage at this time, and the touched position is detected.
- An example of a capacitance coupling type touch sensor is a member composed of a substrate, a transparent electrode for position detection provided on the entire surface of the substrate, and a touch position detection circuit.
- a capacitance coupling type touch sensor when the surface of the front plate is touched, the transparent electrode is grounded via the capacitance of the human body at the touched point.
- the touch position detection circuit detects the grounding of the transparent electrode, and the touched position is detected.
- the thickness of the touch sensor panel may be, for example, 5 ⁇ m or more and 2000 ⁇ m or less, preferably 5 ⁇ m or more and 100 ⁇ m or less, and more preferably 5 ⁇ m or more and 50 ⁇ m or less.
- the touch sensor panel may be a member in which a touch sensor pattern is formed on a base film.
- the example of the base film may be the same as the example in the description of the thermoplastic resin film described above. Further, the touch sensor panel may be transferred from the base film to the adherend via the pressure-sensitive adhesive layer.
- the thickness of the touch sensor pattern may be, for example, 1 ⁇ m or more and 20 ⁇ m or less.
- the image display element may be accompanied by a touch sensor panel.
- the touch sensor panel as long as it is a sensor that can detect the touched position, the detection method is not limited, and the resistance film method, the capacitance coupling method, the optical sensor method, the ultrasonic method, and the electromagnetic induction coupling method are used.
- a touch sensor panel of a method, a surface acoustic wave method, or the like is exemplified. Since the cost is low, a touch sensor panel of a resistance film type or a capacitance coupling type is preferably used.
- Other pressure-sensitive adhesive layers are used, such as the pressure-sensitive adhesive layer as the bonding layer in the film.
- the pressure-sensitive adhesive composition for forming these pressure-sensitive adhesive layers is not particularly limited, and for example, (meth) acrylic polymer, urethane-based polymer, polyester-based polymer, silicone-based polymer, polyvinyl ether-based polymer, and rubber-based polymer. Anything may be used as long as it contains a polymer such as a polymer as a main component.
- the "main component” refers to a component containing 50% by mass or more of the total solid content of the pressure-sensitive adhesive composition.
- the pressure-sensitive adhesive composition may be an active energy ray-curable type or a thermosetting type.
- the active energy ray-curable pressure-sensitive adhesive composition has a property of being cured by being irradiated with active energy rays such as ultraviolet rays and electron beams, and has adhesiveness even before irradiation with active energy rays. It is an adhesive composition having a property of being able to adhere to an adherend such as, etc., and being cured by irradiation with active energy rays to adjust the adhesive force.
- the active energy ray-curable pressure-sensitive adhesive composition is preferably an ultraviolet-curable type.
- the active energy ray-curable pressure-sensitive adhesive composition further contains an active energy ray-polymerizable compound in addition to the base polymer and the cross-linking agent. Further, if necessary, a photopolymerization initiator, a photosensitizer, or the like may be contained.
- the pressure-sensitive adhesive layer can be formed by applying an organic solvent diluent of the above-mentioned pressure-sensitive adhesive composition on a substrate and drying it.
- the thickness of the pressure-sensitive adhesive layer is, for example, preferably 3 ⁇ m or more and 100 ⁇ m or less, more preferably 5 ⁇ m or more and 50 ⁇ m or less, and may be 20 ⁇ m or less.
- the plan view shape of the optical laminate is a rectangle having vertices of 90 °, but the vertices may be rounded and the sides may have dents. Further, the shape is not limited to a rectangle, and may be a circle or other shape.
- 2-Ethylhexyl acrylate (2-EHA) and n-butyl acrylate (n-BA) shown in Table 1 were placed in a 1 L reactor equipped with a cooling device so that the nitrogen gas returned and the temperature could be easily controlled.
- 2-propylheptyl acrylate (2-PHA) acrylic acid (AA), behenyl acrylate (C22A), octyldecyl acrylate (ODA), a monomer mixture was added. After refluxing the nitrogen gas for 1 hour to remove oxygen, the solution was maintained at 60 ° C.
- the sources of the compounds used are as follows. 2-EHA: Tokyo Chemical Industry Co., Ltd., Japan n-BA: Tokyo Chemical Industry Co., Ltd., Japan 2-PHA: BASF, Germany AA: Tokyo Chemical Industry Co., Ltd., Japan C22A: Tokyo Chemical Industry Co., Ltd., Japan ODA: Miwon specialty chemical, Korea I-651: BASF, Germany I-184: BASF, Germany
- each of the obtained acrylic polymers 1.5 parts by mass of isodecyl acrylate (IDA) and 0.05 parts by mass of 1-hydroxycyclohexylphenyl ketone (I-184) were mixed and adhered.
- An agent composition was prepared.
- Each pressure-sensitive adhesive composition was applied on a release film A (polyethylene terephthalate film, thickness 38 ⁇ m) that had been subjected to silicone release treatment so as to have a thickness of 25 ⁇ m.
- Another release film B polyethylene terephthalate film, thickness 38 ⁇ m
- the UV irradiation conditions were an integrated light intensity of 400 mJ / cm 2 and an illuminance of 1.8 mW / cm 2 (UVV standard).
- Table 2 shows the correspondence between each acrylic polymer and each pressure-sensitive adhesive layer.
- Table 2 also shows "G" obtained by the following method.
- the shape of the pressure-sensitive adhesive layer 102 was width ⁇ length ⁇ thickness 6 mm ⁇ 10 mm ⁇ 25 ⁇ m, and the shape of the PC bars 101 and 101 was width ⁇ length ⁇ thickness 6 mm ⁇ 20 mm ⁇ 1 mm.
- the adhesive area between the pressure-sensitive adhesive layer 102 and the PC bars 101 and 101 was 6 mm ⁇ 10 mm in width ⁇ length.
- a jig was attached to a region A having a length of 5 mm at both ends of the PC bar 501 of the test piece as a jig fixing portion, and one of the jigs was fixed.
- the other jig is attached to the region A, which is the fixing part of the other jig, and is pulled at a speed of 100 ⁇ m / min in an environment of a temperature of 60 ° C. and a relative humidity of 90%, and strain (%) -stress (MPa). ) Created a curve. In the obtained strain-stress curve, the slope (“G”) from the origin to the maximum stress was calculated.
- a pressure-sensitive adhesive layer E was manufactured separately from the pressure-sensitive adhesive layers A to D. Using the same equipment as the equipment for producing polymers A to D, 68 parts by mass of butyl acrylate (BA), 30 parts by mass of methyl methacrylate (MMA), and 1 mass of 2-ethylhexyl acrylate (2-EHA). Acrylic polymer (polymer E) was produced by polymerizing 1 part by mass of acrylic acid (AA).
- This polymer E To 100 parts by mass of this polymer E, 3 parts by mass of Coronate L (manufactured by Tosoh Corporation) as a cross-linking agent and 0.5 parts by mass of KBM-403 (manufactured by Shin-Etsu Chemical Co., Ltd.) as a silane coupling agent are mixed and adhered.
- the agent composition was prepared.
- This pressure-sensitive adhesive composition was applied to a release-treated film using an applicator so that the thickness after drying was 5 ⁇ m. The coating layer was dried at 100 ° C. for 1 minute to produce an adhesive layer E. Then, another release film that had been released was attached onto the pressure-sensitive adhesive layer. Then, it was cured for 7 days under the conditions of a temperature of 23 ° C. and a relative humidity of 50% to prepare a pressure-sensitive adhesive sheet provided with the pressure-sensitive adhesive layer E.
- Example 1 [Linear polarizing plate] A triacetyl cellulose (TAC) film (thickness 25 ⁇ m) was prepared as a base material. A composition for forming an alignment film was applied onto the alignment film by a bar coating method. The coating was dried at 80 ° C. for 1 minute. Next, using the above UV irradiation device and wire grid, the coating film was irradiated with polarized UV to impart orientation performance to the coating film. The exposure amount was 100 mJ / cm 2 (based on 365 nm). As the wire grid, UIS-27132 ## (manufactured by Ushio, Inc.) was used. In this way, the alignment film was formed. The thickness of the alignment film was 100 nm.
- TAC triacetyl cellulose
- a composition for forming a polarizer containing a polymerizable liquid crystal compound and a dichroic dye was applied onto the formed alignment film by a bar coating method.
- the coating film was heat-dried at 100 ° C. for 2 minutes and then cooled to room temperature.
- a polarizer was formed by irradiating the coating film with ultraviolet rays at an integrated light amount of 1200 mJ / cm 2 (365 nm standard) using the above UV irradiation device.
- the thickness of the obtained polarizer was 3 ⁇ m.
- a composition containing polyvinyl alcohol and water is applied onto the polarizer so that the thickness after drying is 0.5 ⁇ m, and dried at a temperature of 80 ° C. for 3 minutes to form a protective layer (protective film). bottom. In this way, a linear polarizing plate having a structure of a base material / an alignment film / a polarizer / a protective layer was produced.
- [Front plate] The following two types were prepared and used.
- -Plate-shaped body made of polyamide-imide resin (Examples 1 to 5, Comparative Examples 1 and 2) (Polyamide-imide film)
- TFMB 2,2'-bis (trifluoromethyl) benzidine
- a water content of 200 ppm were prepared in a 1 L separable flask equipped with a stirring blade.
- DMAc dimethylacetamide
- composition for forming a hard coat layer 30 parts by mass of polyfunctional acrylate (Miramer M340, manufactured by Miwon Specialty Chemical), 50 parts by mass of propylene glycol monomethyl ether dispersion (12 nm, solid content 40%) of nanosilica sol, 17 parts by mass of ethyl acetate, and a photopolymerization initiator. 2.7 parts by mass of (Irgacure-184, manufactured by Ciba Corporation) and 0.3 parts by mass of a fluorine-based additive (KY1203, manufactured by Shin-Etsu Chemical Industry Co., Ltd.) were mixed to obtain a composition for forming a hard coat layer. ..
- the composition for forming a hard coat layer is applied to one surface of a polyamide-imide film, the obtained coating film is dried at a temperature of 80 ° C. for 5 minutes, and a UV irradiation device (SPOT CURE SP-7, Ushio, Inc.) A hard coat layer was formed by irradiating with UV light having an exposure amount of 500 mJ / cm 2 (365 nm standard). The coating was applied so that the thickness after curing was 10.0 ⁇ m. As described above, a front plate having a hard coat layer / polyamide-imide film structure was obtained.
- Example 6 A glass plate (manufactured by Corning, 400 ⁇ m in thickness) was prepared. By etching, the glass was thinned to a thickness of 50 ⁇ m. The glass was chemically strengthened, and the glass was chamfered by ultrasonic polishing and cutting polishing using an end mill. In this way, a glass plate (front plate) having a thickness of 50 ⁇ m was produced.
- the surface opposite to the surface on which the hard coat layer of the front plate is laminated and one of the release films of the pressure-sensitive adhesive sheet provided with the pressure-sensitive adhesive layer B produced above are peeled off and exposed. After corona treatment was applied to the surface of the agent layer B, both were bonded together. Next, the surface of the pressure-sensitive adhesive layer B exposed by peeling off the other release film of the pressure-sensitive adhesive sheet and the surface of the linearly polarizing plate on the base material (TAC film) side are subjected to corona treatment, and then both are subjected to corona treatment. I pasted them together.
- a retardation film was prepared in which a ⁇ / 4 plate composed of a layer in which a polymerizable liquid crystal compound was cured and a positive C layer composed of a layer in which a polymerizable liquid crystal compound was cured were laminated via an adhesive layer E.
- This retardation film was laminated on the laminated body via the adhesive layer E so that the ⁇ / 4 plate side was the protective layer side of the laminated body to prepare a circularly polarizing plate.
- the slow axis of the ⁇ / 4 plate was 45 ° with respect to the absorption axis of the polarizer.
- one release film was peeled off from another pressure-sensitive adhesive sheet provided with the pressure-sensitive adhesive layer B to expose the surface of the pressure-sensitive adhesive layer B. After corona treatment was applied to the surface of the positive C layer and the surface of the pressure-sensitive adhesive layer B, both were bonded together. Next, the other release film was peeled off from the pressure-sensitive adhesive layer B, and a substitute for the organic EL panel (35 ⁇ m polyimide (PI) film / pressure-sensitive adhesive layer A / 50 ⁇ m PI film) was laminated.
- PI polyimide
- Step, width The bent optical laminate was opened, placed on a flat table with the front plate side facing upward, and the shape of wrinkles was measured using a two-dimensional measuring machine.
- the average value of the differences between the lowest height position (H 1 ) and the highest height position (H 21 , H 22) on both wings around the bending axis. was obtained, and the difference was defined as a "step" ( ⁇ (H 21- H 1 ) + (H 22- H 1 ) ⁇ / 2).
- step the horizontal distance (D) between the highest height positions on both wings was defined as "width”.
- FIG. 5 A static bending durability test was performed using an optical laminate. As shown in FIG. 5, a bending device (STS-VRT-500 manufactured by Science Town) provided with two stages 301 and 301 was prepared, and the optical laminate was placed on the stages 301 and 301 (). FIG. 5 (A). The distance (gap) between the two stages 301 and 301 was set to 3 mm (1.5R). The stages 301 and 301 can swing about between the two stages (gap), and the two stages 301 and 301 initially form the same plane. In an environment of a temperature of 60 ° C. and a relative humidity of 90%, the two stages 301 and 301 were rotated by 90 degrees to close the two stages 301 and 301 (FIG.
- STS-VRT-500 manufactured by Science Town provided with two stages 301 and 301 was prepared, and the optical laminate was placed on the stages 301 and 301 ().
- the distance (gap) between the two stages 301 and 301 was set to 3
- the present invention can be used as one aspect of an image display device.
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Abstract
The objective of the present invention is to provide an optical stack capable of constituting a flexible image display device, with which deformation after bending is cannot be seen easily and curling can be suppressed. The optical stack 1 comprises a front face plate 2, a first adhesive layer 3, a circular polarizing plate 4, a second adhesive layer 5, and a back face plate 6 in this order. The absolute value of the difference in gradient (kPa) value from the origin to the maximum stress value in the strain (%)-stress (kPa) curve obtained in an environment where the temperature and relative humidity of the first adhesive layer 3 and second adhesive layer 5 are 60°C and 90%, respectively, is 0.8 or less.
Description
本発明は、光学積層体、フレキシブル画像表示装置に関する。
The present invention relates to an optical laminate and a flexible image display device.
近年、折り畳み可能なフレキシブル画像表示装置の開発が進められている。画像表示装置の折り畳みと展開とを繰り返しても表示面の平坦性が維持されるようにするためには、画像表示素子が変形に耐えることのみならず、画像表示素子上に積層されている偏光板等のフィルムも変形に耐える必要がある。従来、折り畳みの屈曲部におけるシワの発生を抑制する画像表示装置が提案されている(例えば、特許文献1参照)。
In recent years, the development of a foldable flexible image display device has been promoted. In order to maintain the flatness of the display surface even when the image display device is repeatedly folded and unfolded, not only the image display element can withstand deformation, but also the polarizing layer laminated on the image display element. Films such as plates also need to withstand deformation. Conventionally, an image display device that suppresses the occurrence of wrinkles at a bent portion of a fold has been proposed (see, for example, Patent Document 1).
フレキシブル画像表示装置を構成する光学積層体は、屈曲部に変形が残りやすく、この場合、反射像が歪曲して画像の視認性が悪くなる。また、屈曲により光学積層体に新たにカールが発生することがある。このカールは、屈曲軸に直交する光学積層体の端辺が反り上がったり、反り下がったりする現象であり、これを小さくすることが求められる。そこで本発明は、フレキシブル画像表示装置を構成しうる光学積層体であって、屈曲後に変形が視認されにくく、かつ、カールの発生を抑制することができる光学積層体を提供することを目的とする。また、そのような光学積層体を備えるフレキシブル画像表示装置を提供することを目的とする。
The optical laminate constituting the flexible image display device tends to remain deformed at the bent portion, and in this case, the reflected image is distorted and the visibility of the image deteriorates. In addition, bending may cause new curl in the optical laminate. This curl is a phenomenon in which the end edge of the optical laminate orthogonal to the bending axis warps or warps, and it is required to reduce this. Therefore, an object of the present invention is to provide an optical laminate that can form a flexible image display device, in which deformation is less likely to be visually recognized after bending and curl generation can be suppressed. .. Another object of the present invention is to provide a flexible image display device including such an optical laminate.
本発明は、前面板と、第1の粘着剤層と、円偏光板と、第2の粘着剤層と、背面板と、をこの順に備え、温度60℃、相対湿度90%の環境で求めた第1の粘着剤層及び第2の粘着剤層のひずみ(%)-応力(kPa)曲線における原点から最大応力値までの傾き(kPa)の値の差の絶対値が0.8以下である、光学積層体を提供する。
The present invention includes a front plate, a first pressure-sensitive adhesive layer, a circularly polarizing plate, a second pressure-sensitive adhesive layer, and a back plate in this order, and is obtained in an environment of a temperature of 60 ° C. and a relative humidity of 90%. The absolute value of the difference between the values of the slope (kPa) from the origin to the maximum stress value in the strain (%) -stress (kPa) curve of the first pressure-sensitive adhesive layer and the second pressure-sensitive adhesive layer is 0.8 or less. Provide an optical laminate.
この光学積層体は、第1の粘着剤層の当該傾き(kPa)の値が0.15~0.9であり、かつ、第2の粘着剤層の当該傾き(kPa)の値が0.1~0.9であることが好ましい。
In this optical laminate, the value of the inclination (kPa) of the first pressure-sensitive adhesive layer is 0.15 to 0.9, and the value of the inclination (kPa) of the second pressure-sensitive adhesive layer is 0. It is preferably 1 to 0.9.
この光学積層体は、前面板が厚さが5~50μmであるガラス製の板状体を備えていてもよい。
This optical laminate may include a glass plate-like body having a front plate having a thickness of 5 to 50 μm.
また、本発明は、上記の光学積層体を備え、背面板が画像表示素子を含むフレキシブル画像表示装置を提供する。
The present invention also provides a flexible image display device including the above-mentioned optical laminate and a back plate including an image display element.
本発明によれば、フレキシブル画像表示装置を構成しうる光学積層体であって、屈曲後に変形が視認されにくく、かつ、カールの発生を抑制することができる光学積層体を提供することができる。また、そのような光学積層体を備えるフレキシブル画像表示装置を提供することができる。
According to the present invention, it is possible to provide an optical laminate that can form a flexible image display device, that is less likely to be deformed after bending and that can suppress the occurrence of curl. Further, it is possible to provide a flexible image display device including such an optical laminate.
以下、本発明の好適な実施形態について、図面を参照しながら詳細に説明する。なお、各図において同一部分又は相当部分には同一符号を付し、重複する説明は省略する。
Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the drawings. In each figure, the same parts or corresponding parts are designated by the same reference numerals, and duplicate description will be omitted.
本実施形態の光学積層体は、その一実施形態としてフレキシブル画像表示装置を構成し、例えば有機エレクトロルミネッセンス(有機EL)表示装置、無機エレクトロルミネッセンス(無機EL)表示装置、液晶表示装置、電界発光表示装置等である。このフレキシブル画像表示装置はタッチセンサを備えることでタッチパネル機能を有していてもよい。
The optical laminate of the present embodiment constitutes a flexible image display device as one of the embodiments, for example, an organic electroluminescence (organic EL) display device, an inorganic electroluminescence (inorganic EL) display device, a liquid crystal display device, and an electroluminescent display. Equipment, etc. This flexible image display device may have a touch panel function by being provided with a touch sensor.
<光学積層体>
図1に示されているとおり、本実施形態の光学積層体1は、フレキシブル画像表示装置にみられるように、平面状のものを二つに折り畳むことを想定したものである。図1(A),(B)に示されているとおり、本実施形態の光学積層体1は、平面視で矩形をなし、前面板2と、第1の粘着剤層3と、円偏光板4と、第2の粘着剤層5と、背面板6とがこの順に積層されてなり、その全体として可撓性を有するものである。 <Optical laminate>
As shown in FIG. 1, theoptical laminate 1 of the present embodiment is intended to be folded in two in a flat shape as seen in a flexible image display device. As shown in FIGS. 1A and 1B, the optical laminate 1 of the present embodiment has a rectangular shape in a plan view, and has a front plate 2, a first adhesive layer 3, and a circularly polarizing plate. 4, the second pressure-sensitive adhesive layer 5, and the back plate 6 are laminated in this order, and have flexibility as a whole.
図1に示されているとおり、本実施形態の光学積層体1は、フレキシブル画像表示装置にみられるように、平面状のものを二つに折り畳むことを想定したものである。図1(A),(B)に示されているとおり、本実施形態の光学積層体1は、平面視で矩形をなし、前面板2と、第1の粘着剤層3と、円偏光板4と、第2の粘着剤層5と、背面板6とがこの順に積層されてなり、その全体として可撓性を有するものである。 <Optical laminate>
As shown in FIG. 1, the
光学積層体1の矩形の大きさは、例えば一辺の長さが10mm以上600mm以下であることができ、短辺と長辺とを有する場合は、例えば短辺の長さが10mm以上300mm以下であり、長辺の長さが50mm以上600mm以下である。光学積層体1の厚さは、例えば100μm以上500μm以下である。
The size of the rectangle of the optical laminate 1 can be, for example, one side length of 10 mm or more and 600 mm or less, and when it has a short side and a long side, for example, the length of the short side is 10 mm or more and 300 mm or less. Yes, the length of the long side is 50 mm or more and 600 mm or less. The thickness of the optical laminate 1 is, for example, 100 μm or more and 500 μm or less.
光学積層体1は、任意の箇所において屈曲させることができる。ここで「屈曲」とは、面状のものが折れ曲がることをいう。折れ曲がり部分の屈曲半径は15mm以下であってもよく、10mm以下であってもよく、5mm以下であってもよい。屈曲半径は、例えば、0.5mm~5.0mmの範囲内である。図1に示されているとおり、光学積層体1の中央部分に屈曲軸8を設定した場合、前面板2を有する側が内側面となるように光学積層体1を屈曲させることにより、屈曲軸8を中心とする両翼の前面板を有する側同士を互いに略平行となるように対向(対面)させることができる。この対向状態において、前面板を有する側同士は接触していてもよく、接触していなくてもよい。また「屈曲」には、特記しない限り内面の角度が0度より大きく180度未満である屈折の形態が含まれ、かつ内面の屈曲半径がゼロに近似、又は内面の屈折角が0度である形態が含まれる。
The optical laminate 1 can be bent at any position. Here, "bending" means that a planar object is bent. The bending radius of the bent portion may be 15 mm or less, 10 mm or less, or 5 mm or less. The bending radius is, for example, in the range of 0.5 mm to 5.0 mm. As shown in FIG. 1, when the bending shaft 8 is set in the central portion of the optical laminated body 1, the bending shaft 8 is bent by bending the optical laminated body 1 so that the side having the front plate 2 is the inner side surface. The sides having the front plates of both wings centered on the above can be opposed (faced) so as to be substantially parallel to each other. In this facing state, the sides having the front plates may or may not be in contact with each other. Further, "bending" includes a form of refraction in which the angle of the inner surface is larger than 0 degrees and less than 180 degrees unless otherwise specified, and the bending radius of the inner surface is close to zero, or the refraction angle of the inner surface is 0 degrees. Morphology is included.
(屈曲試験)
光学積層体1は、屈曲させた屈曲状態から平面状態に戻したときに、屈曲軸8の近傍に段差ができにくいことが好ましい。具体的には、屈曲軸8を中心として前面板2を有する側同士の表面間距離(対向距離)=3.0mm(屈曲半径=1.5mm)で対向するように屈曲させた状態で温度60℃、相対湿度(RH)90%の条件下で6時間静置する。このとき、屈曲状態を保持しやすくするため、前面板2を有する側同士の間には3.0mmの厚さを有する治具を挟んでおくことが好ましい。そして、光学積層体1を屈曲前の状態に戻す。そして、前面板2を有する側が上向きとなるように、平らな面に載置する。 (Bending test)
It is preferable that theoptical laminate 1 is less likely to have a step in the vicinity of the bending shaft 8 when the bent state is returned to the flat state. Specifically, the temperature is 60 in a state of being bent so as to face each other with the bending shaft 8 as the center and the sides having the front plate 2 facing each other at a surface-to-surface distance (opposing distance) = 3.0 mm (bending radius = 1.5 mm). Let stand for 6 hours under the conditions of ° C. and relative humidity (RH) of 90%. At this time, in order to easily maintain the bent state, it is preferable to sandwich a jig having a thickness of 3.0 mm between the sides having the front plate 2. Then, the optical laminate 1 is returned to the state before bending. Then, it is placed on a flat surface so that the side having the front plate 2 faces upward.
光学積層体1は、屈曲させた屈曲状態から平面状態に戻したときに、屈曲軸8の近傍に段差ができにくいことが好ましい。具体的には、屈曲軸8を中心として前面板2を有する側同士の表面間距離(対向距離)=3.0mm(屈曲半径=1.5mm)で対向するように屈曲させた状態で温度60℃、相対湿度(RH)90%の条件下で6時間静置する。このとき、屈曲状態を保持しやすくするため、前面板2を有する側同士の間には3.0mmの厚さを有する治具を挟んでおくことが好ましい。そして、光学積層体1を屈曲前の状態に戻す。そして、前面板2を有する側が上向きとなるように、平らな面に載置する。 (Bending test)
It is preferable that the
そして、光学積層体1の屈曲軸8近傍の断面形状において、最低高さ位置、及び、屈曲軸を中心としてその両翼における最高高さ位置(段差1,段差2)の平均値を求め、その差を「段差」とする。また、両翼における最高高さ位置同士の水平距離を「幅」とする。
このとき、「段差」は560μm以下であることが好ましく、520μm以下であることがより好ましく、460μm以下であることが更に好ましい。「幅」は、15mm以上であることが好ましく、18mm以上であることがより好ましく、20mm以上であることが更に好ましい。「段差/幅」(μm/mm)比は、30以下であることが好ましく、25以下であることがより好ましく、23以下であることが更に好ましい。なお、この高さ位置や幅の測定は、Ammon Tech 社の三次元測定器(model名:PREMIUM-600C)を用いて最表面の段差1、段差2と幅を測定した。N=5を測定して平均値を求める。 Then, in the cross-sectional shape of theoptical laminate 1 near the bending axis 8, the average value of the minimum height position and the maximum height position (step 1, step 2) of both wings around the bending axis is obtained, and the difference thereof. Let be "step". In addition, the horizontal distance between the highest height positions on both wings is defined as the "width".
At this time, the "step" is preferably 560 μm or less, more preferably 520 μm or less, and further preferably 460 μm or less. The "width" is preferably 15 mm or more, more preferably 18 mm or more, and even more preferably 20 mm or more. The "step / width" (μm / mm) ratio is preferably 30 or less, more preferably 25 or less, and even more preferably 23 or less. The height position and width were measured by using a three-dimensional measuring device (model name: PREMIUM-600C) manufactured by Ammon Tech to measure theoutermost step 1, step 2, and width. N = 5 is measured and the average value is calculated.
このとき、「段差」は560μm以下であることが好ましく、520μm以下であることがより好ましく、460μm以下であることが更に好ましい。「幅」は、15mm以上であることが好ましく、18mm以上であることがより好ましく、20mm以上であることが更に好ましい。「段差/幅」(μm/mm)比は、30以下であることが好ましく、25以下であることがより好ましく、23以下であることが更に好ましい。なお、この高さ位置や幅の測定は、Ammon Tech 社の三次元測定器(model名:PREMIUM-600C)を用いて最表面の段差1、段差2と幅を測定した。N=5を測定して平均値を求める。 Then, in the cross-sectional shape of the
At this time, the "step" is preferably 560 μm or less, more preferably 520 μm or less, and further preferably 460 μm or less. The "width" is preferably 15 mm or more, more preferably 18 mm or more, and even more preferably 20 mm or more. The "step / width" (μm / mm) ratio is preferably 30 or less, more preferably 25 or less, and even more preferably 23 or less. The height position and width were measured by using a three-dimensional measuring device (model name: PREMIUM-600C) manufactured by Ammon Tech to measure the
<第1の粘着剤層、第2の粘着剤層>
第1の粘着剤層3及び第2の粘着剤層5は、それぞれについて、温度60℃、相対湿度90%の環境でひずみ(%)-応力(kPa)曲線を求め、更に、その原点から最大応力値までの傾き(kPa)の値を求めたとき、それらの差の絶対値が0.8以下である。この絶対値は、0.6以下であることが好ましく、0.3以下であることが更に好ましい。
この絶対値は、0.0超であってもよいし、0.05以上であってもよい。これらの値をとることにより、光学積層体1は屈曲後に変形が残らず、かつ、カールの発生を抑制することができる。 <First adhesive layer, second adhesive layer>
For each of the first pressure-sensitive adhesive layer 3 and the second pressure-sensitive adhesive layer 5, a strain (%) -stress (kPa) curve is obtained in an environment of a temperature of 60 ° C. and a relative humidity of 90%, and the maximum is further increased from the origin. When the value of the slope (kPa) up to the stress value is obtained, the absolute value of the difference is 0.8 or less. This absolute value is preferably 0.6 or less, and more preferably 0.3 or less.
This absolute value may be greater than 0.0 or greater than or equal to 0.05. By taking these values, theoptical laminate 1 does not remain deformed after bending, and the occurrence of curl can be suppressed.
第1の粘着剤層3及び第2の粘着剤層5は、それぞれについて、温度60℃、相対湿度90%の環境でひずみ(%)-応力(kPa)曲線を求め、更に、その原点から最大応力値までの傾き(kPa)の値を求めたとき、それらの差の絶対値が0.8以下である。この絶対値は、0.6以下であることが好ましく、0.3以下であることが更に好ましい。
この絶対値は、0.0超であってもよいし、0.05以上であってもよい。これらの値をとることにより、光学積層体1は屈曲後に変形が残らず、かつ、カールの発生を抑制することができる。 <First adhesive layer, second adhesive layer>
For each of the first pressure-sensitive adhesive layer 3 and the second pressure-sensitive adhesive layer 5, a strain (%) -stress (kPa) curve is obtained in an environment of a temperature of 60 ° C. and a relative humidity of 90%, and the maximum is further increased from the origin. When the value of the slope (kPa) up to the stress value is obtained, the absolute value of the difference is 0.8 or less. This absolute value is preferably 0.6 or less, and more preferably 0.3 or less.
This absolute value may be greater than 0.0 or greater than or equal to 0.05. By taking these values, the
粘着剤層を引張試験に供したとき、ひずみを横軸に、応力を縦軸にとったひずみ-応力曲線を描くことができる。一般に、ひずみが大きくなるにつれて粘着剤層に生じる応力も大きくなり、粘着剤層に凝集破壊が起こる直前に応力は最大となる。温度60℃、相対湿度90%の環境で求めた粘着剤層のひずみ-応力曲線において原点から最大応力値までの傾きGとは、(最大応力値)/(応力が最大となるときのひずみ)で表される。Gは、粘着剤層が弾性変形したときの応力変化だけでなく塑性変形したときの応力変化までを反映しており、粘着剤層が凝集破壊するまでの耐久性の指標となり得る。Gが大きいとき、粘着剤層のひずみに対して生じる応力は大きく、粘着剤層は凝集力に優れる。Gが小さいとき、粘着剤層のひずみに対して生じる応力は小さく、粘着剤層は変形しやすい。Gは、後述する実施例の欄に記載の方法に従って求めることができる。
When the pressure-sensitive adhesive layer is subjected to a tensile test, a strain-stress curve can be drawn with strain on the horizontal axis and stress on the vertical axis. Generally, as the strain increases, the stress generated in the pressure-sensitive adhesive layer also increases, and the stress becomes maximum immediately before the cohesive failure occurs in the pressure-sensitive adhesive layer. In the strain-stress curve of the pressure-sensitive adhesive layer obtained in an environment with a temperature of 60 ° C. and a relative humidity of 90%, the slope G from the origin to the maximum stress value is (maximum stress value) / (strain when the stress is maximum). It is represented by. G reflects not only the stress change when the pressure-sensitive adhesive layer is elastically deformed but also the stress change when the pressure-sensitive adhesive layer is plastically deformed, and can be an index of durability until the pressure-sensitive adhesive layer is cohesively broken. When G is large, the stress generated with respect to the strain of the pressure-sensitive adhesive layer is large, and the pressure-sensitive adhesive layer has excellent cohesive force. When G is small, the stress generated with respect to the strain of the pressure-sensitive adhesive layer is small, and the pressure-sensitive adhesive layer is easily deformed. G can be determined according to the method described in the column of Examples described later.
第1の粘着剤層3の上記傾き(kPa)の値は0.15~0.9であることが好ましく、0.2~0.6であることがより好ましく、0.2~0.5であることが更に好ましい。また、第2の粘着剤層5の上記傾き(kPa)の値は0.1~0.9であることが好ましく、0.1~0.6であることがより好ましく、0.2~0.5であることが更に好ましい。
The value of the inclination (kPa) of the first pressure-sensitive adhesive layer 3 is preferably 0.15 to 0.9, more preferably 0.2 to 0.6, and 0.2 to 0.5. Is more preferable. The value of the inclination (kPa) of the second pressure-sensitive adhesive layer 5 is preferably 0.1 to 0.9, more preferably 0.1 to 0.6, and 0.2 to 0. It is more preferably .5.
Gは、粘着剤層に用いられる粘着剤組成物に含まれるベースポリマーを構成するモノマーの種類及び配合量;重合開始剤、架橋剤その他の添加剤の種類及び配合量;活性エネルギー線、熱その他の架橋度を変化させる要因等を調整することにより、所望の数値範囲とすることができる。例えば粘着剤組成物に含まれるベースポリマーが、反応性官能基を有するモノマーに由来する構造単位を多く含むとき、Gは大きくなる傾向にある。反応性官能基としては、例えば水酸基、カルボキシル基、アミノ基、アミド基、及びエポキシ基等が挙げられる。
G is the type and amount of the monomer constituting the base polymer contained in the pressure-sensitive adhesive composition used for the pressure-sensitive adhesive layer; the type and amount of the polymerization initiator, the cross-linking agent and other additives; the active energy ray, heat and the like. By adjusting the factors that change the degree of cross-linking of the above, the desired numerical range can be obtained. For example, when the base polymer contained in the pressure-sensitive adhesive composition contains a large amount of structural units derived from a monomer having a reactive functional group, G tends to be large. Examples of the reactive functional group include a hydroxyl group, a carboxyl group, an amino group, an amide group, an epoxy group and the like.
第1の粘着剤層3及び第2の粘着剤層5は、いずれも1層からなるものであってもよく、2層以上からなるものであってもよいが、好ましくは1層からなるものである。第2の粘着剤層5は、以下に述べる粘着剤組成物の組成及び配合成分、厚さ等において、第1の粘着剤層3と同一であってもよいし、異なっていてもよい。
The first pressure-sensitive adhesive layer 3 and the second pressure-sensitive adhesive layer 5 may both be composed of one layer or two or more layers, but are preferably composed of one layer. Is. The second pressure-sensitive adhesive layer 5 may be the same as or different from the first pressure-sensitive adhesive layer 3 in the composition, compounding components, thickness, etc. of the pressure-sensitive adhesive composition described below.
第1の粘着剤層3及び第2の粘着剤層5は、(メタ)アクリル系樹脂、ゴム系樹脂、ウレタン系樹脂、エステル系樹脂、シリコーン系樹脂、ポリビニルエーテル系樹脂を主成分(ベースポリマー)とする粘着剤組成物から構成することができる。第1の粘着剤層3及び第2の粘着剤層5を構成する粘着剤組成物としては、透明性、耐候性、耐熱性等に優れる(メタ)アクリル系樹脂をベースポリマーとする粘着剤組成物が好適である。粘着剤組成物は、活性エネルギー線硬化型又は熱硬化型であってもよい。
The first pressure-sensitive adhesive layer 3 and the second pressure-sensitive adhesive layer 5 are mainly composed of (meth) acrylic resin, rubber resin, urethane resin, ester resin, silicone resin, and polyvinyl ether resin (base polymer). ) Can be composed of the pressure-sensitive adhesive composition. The pressure-sensitive adhesive composition constituting the first pressure-sensitive adhesive layer 3 and the second pressure-sensitive adhesive layer 5 is a pressure-sensitive adhesive composition using a (meth) acrylic resin as a base polymer, which is excellent in transparency, weather resistance, heat resistance, and the like. The thing is suitable. The pressure-sensitive adhesive composition may be an active energy ray-curable type or a thermosetting type.
粘着剤組成物に用いられる(メタ)アクリル系樹脂としては、(メタ)アクリル酸ブチル、(メタ)アクリル酸エチル、(メタ)アクリル酸イソオクチル、(メタ)アクリル酸2-エチルヘキシル等の(メタ)アクリル酸エステルの1種又は2種以上をモノマーとする重合体又は共重合体が好適に用いられる。ベースポリマーには、極性モノマーを共重合させることが好ましい。極性モノマーとしては、(メタ)アクリル酸化合物、(メタ)アクリル酸2-ヒドロキシプロピル化合物、(メタ)アクリル酸ヒドロキシエチル化合物、(メタ)アクリルアミド化合物、N,N-ジメチルアミノエチル(メタ)アクリレート化合物、グリシジル(メタ)アクリレート化合物等の、カルボキシル基、水酸基、アミド基、アミノ基、エポキシ基等を有するモノマーを挙げることができる。(メタ)アクリル系樹脂を構成するモノマーとして、ベンゾイル基を持つ光反応性化合物を用いることもでき、韓国公開特許10-2019-0005427に化学式1として記載された化合物が例示される。このような光反応性化合物は、追加的な光硬化により活性化されて追加架橋が誘導されるため、耐久性を向上させることができる。
Examples of the (meth) acrylic resin used in the pressure-sensitive adhesive composition include (meth) butyl (meth) acrylate, ethyl (meth) acrylate, isooctyl (meth) acrylate, and 2-ethylhexyl (meth) acrylate. A polymer or copolymer containing one or more acrylates as a monomer is preferably used. It is preferable that the base polymer is copolymerized with a polar monomer. Examples of the polar monomer include (meth) acrylate compound, (meth) 2-hydroxypropyl acrylate compound, (meth) hydroxyethyl acrylate compound, (meth) acrylamide compound, and N, N-dimethylaminoethyl (meth) acrylate compound. , A monomer having a carboxyl group, a hydroxyl group, an amide group, an amino group, an epoxy group, etc., such as a glycidyl (meth) acrylate compound. As the monomer constituting the (meth) acrylic resin, a photoreactive compound having a benzoyl group can also be used, and the compound described as Chemical Formula 1 in Korean Patent Publication No. 10-2019-0005427 is exemplified. Such photoreactive compounds are activated by additional photocuring to induce additional cross-linking, so that durability can be improved.
粘着剤組成物は、上記ベースポリマーのみを含むものであってもよいが、通常は架橋剤をさらに含有する。架橋剤としては、2価以上の金属イオンであって、カルボキシル基との間でカルボン酸金属塩を形成する金属イオン、カルボキシル基との間でアミド結合を形成するポリアミン化合物、カルボキシル基との間でエステル結合を形成するポリエポキシ化合物又はポリオール、カルボキシル基との間でアミド結合を形成するポリイソシアネート化合物が例示される。架橋剤は、好ましくはポリイソシアネート化合物である。
The pressure-sensitive adhesive composition may contain only the above-mentioned base polymer, but usually further contains a cross-linking agent. The cross-linking agent is a metal ion having a divalent value or higher and forming a carboxylic acid metal salt with a carboxyl group, a polyamine compound forming an amide bond with the carboxyl group, and a carboxyl group. Examples thereof include a polyepoxy compound that forms an ester bond with, a polyol, and a polyisocyanate compound that forms an amide bond with a carboxyl group. The cross-linking agent is preferably a polyisocyanate compound.
活性エネルギー線硬化型粘着剤組成物は、紫外線や電子線のような活性エネルギー線の照射を受けて硬化する性質を有しており、活性エネルギー線照射前においても粘着性を有してフィルム等の被着体に密着させることができ、活性エネルギー線の照射によって硬化して密着力の調整ができる性質を有する。活性エネルギー線硬化型粘着剤組成物は、紫外線硬化型であることが好ましい。活性エネルギー線硬化型粘着剤組成物は、ベースポリマー、架橋剤に加えて、活性エネルギー線重合性化合物をさらに含有する。必要に応じて、光重合開始剤、光増感剤等を含有させてもよい。
The active energy ray-curable pressure-sensitive adhesive composition has a property of being cured by being irradiated with active energy rays such as ultraviolet rays and electron beams, and has adhesiveness even before irradiation with active energy rays, such as a film. It has the property that it can be brought into close contact with the adherend of the above material, and it is cured by irradiation with active energy rays to adjust the adhesive force. The active energy ray-curable pressure-sensitive adhesive composition is preferably an ultraviolet-curable type. The active energy ray-curable pressure-sensitive adhesive composition further contains an active energy ray-polymerizable compound in addition to the base polymer and the cross-linking agent. If necessary, a photopolymerization initiator, a photosensitizer, or the like may be contained.
活性エネルギー線重合性化合物としては、例えば分子内に少なくとも1個の(メタ)アクリロイルオキシ基を有する(メタ)アクリレートモノマー;官能基含有化合物を2種以上反応させて得られ、分子内に少なくとも2個の(メタ)アクリロイルオキシ基を有する(メタ)アクリレートオリゴマー等の(メタ)アクリロイルオキシ基含有化合物等の(メタ)アクリル系化合物が挙げられる。粘着剤組成物は、活性エネルギー線重合性化合物を、粘着剤組成物の固形分100質量部に対して0.1質量部以上含むことができ、10質量部以下、5質量部以下又は2質量部以下含むことができる。
The active energy ray-polymerizable compound is, for example, a (meth) acrylate monomer having at least one (meth) acryloyloxy group in the molecule; obtained by reacting two or more kinds of functional group-containing compounds, and at least 2 in the molecule. Examples thereof include (meth) acrylic compounds such as (meth) acryloyloxy group-containing compounds such as (meth) acrylate oligomers having individual (meth) acryloyloxy groups. The pressure-sensitive adhesive composition can contain 0.1 part by mass or more of the active energy ray-polymerizable compound with respect to 100 parts by mass of the solid content of the pressure-sensitive adhesive composition, and is 10 parts by mass or less, 5 parts by mass or less, or 2 parts by mass. Can include less than one copy.
光重合開始剤としては、例えばベンゾフェノン、ベンジルジメチルケタール、1-ヒドロキシシクロヘキシルフェニルケトン等が挙げられる。光重合開始剤は、1種又は2種以上を含むことができる。粘着剤組成物が光重合開始剤を含むとき、その全含有量は、例えば粘着剤組成物の固形分100質量部に対し0.01質量部以上3.0質量部以下であってよい。
Examples of the photopolymerization initiator include benzophenone, benzyl dimethyl ketal, 1-hydroxycyclohexylphenyl ketone and the like. The photopolymerization initiator may contain one kind or two or more kinds. When the pressure-sensitive adhesive composition contains a photopolymerization initiator, the total content thereof may be, for example, 0.01 part by mass or more and 3.0 parts by mass or less with respect to 100 parts by mass of the solid content of the pressure-sensitive adhesive composition.
粘着剤組成物は、光散乱性を付与するための微粒子、ビーズ(樹脂ビーズ、ガラスビーズ等)、ガラス繊維、ベースポリマー以外の樹脂、粘着性付与剤、充填剤(金属粉やその他の無機粉末等)、酸化防止剤、紫外線吸収剤、染料、顔料、着色剤、消泡剤、腐食防止剤、光重合開始剤等の添加剤を含むことができる。
The pressure-sensitive adhesive composition includes fine particles for imparting light scattering, beads (resin beads, glass beads, etc.), glass fibers, resins other than the base polymer, pressure-sensitive adhesives, fillers (metal powders and other inorganic powders). Etc.), antioxidants, UV absorbers, dyes, pigments, colorants, antifoaming agents, corrosion inhibitors, photopolymerization initiators and other additives can be included.
第1の粘着剤層3及び第2の粘着剤層5は、上記粘着剤組成物の有機溶剤希釈液を基材上に塗布し、乾燥させることにより形成することができる。第1の粘着剤層3及び第2の粘着剤層5は、粘着剤組成物を用いて形成された粘着シートを用いて形成することもできる。活性エネルギー線硬化型粘着剤組成物を用いた場合は、形成された粘着剤層に、活性エネルギー線を照射することにより所望の硬化度を有する粘着剤層とすることができる。
The first pressure-sensitive adhesive layer 3 and the second pressure-sensitive adhesive layer 5 can be formed by applying an organic solvent-diluted solution of the pressure-sensitive adhesive composition on a substrate and drying it. The first pressure-sensitive adhesive layer 3 and the second pressure-sensitive adhesive layer 5 can also be formed by using a pressure-sensitive adhesive sheet formed by using the pressure-sensitive adhesive composition. When the active energy ray-curable pressure-sensitive adhesive composition is used, the formed pressure-sensitive adhesive layer can be irradiated with active energy rays to obtain a pressure-sensitive adhesive layer having a desired degree of curing.
第1の粘着剤層3及び第2の粘着剤層5の厚さは、特に限定されないが、例えば1μm以上100μm以下であることが好ましく、3μm以上50μm以下であることがより好ましく、20μm以上であってもよい。
The thickness of the first pressure-sensitive adhesive layer 3 and the second pressure-sensitive adhesive layer 5 is not particularly limited, but is preferably, for example, 1 μm or more and 100 μm or less, more preferably 3 μm or more and 50 μm or less, and 20 μm or more. There may be.
第1の粘着剤層3及び第2の粘着剤層5の凝集力を向上させる観点から、第1の粘着剤層3及び第2の粘着剤層5を厚さ150μmの基準粘着剤層としたときに、温度25℃でのせん断弾性率は、好ましくは0.01MPa以上であり、より好ましくは0.02MPa以上であり、好ましくは0.50MPa以下であり、より好ましくは0.10MPa以下であり、0.08MPa以下であってもよい。貯蔵弾性率は、粘弾性測定装置(MCR-301、Anton Paar社)を使用して測定することができる。粘着剤層を、厚みが150μmとなるように複数枚積層してガラス板に接合後、測定チップと接着した状態で-20℃から100℃の温度領域で周波数1.0Hz、変形量1%、昇温速度5℃/分の条件下にて測定を行うことができる。第1の粘着剤層3及び第2の粘着剤層5のせん断弾性率がこの範囲であるとき、光学積層体1は、屈曲しても凝集破壊を起こしにくく、気泡も発生しにくい。せん断弾性率は、粘着剤組成物に含まれるベースポリマーを構成するモノマーの種類及び含有量、添加剤、架橋度等を変更することによって調整することができる。
From the viewpoint of improving the cohesive force of the first pressure-sensitive adhesive layer 3 and the second pressure-sensitive adhesive layer 5, the first pressure-sensitive adhesive layer 3 and the second pressure-sensitive adhesive layer 5 were designated as a reference pressure-sensitive adhesive layer having a thickness of 150 μm. Occasionally, the shear modulus at a temperature of 25 ° C. is preferably 0.01 MPa or more, more preferably 0.02 MPa or more, preferably 0.50 MPa or less, and even more preferably 0.10 MPa or less. , 0.08 MPa or less. The storage elastic modulus can be measured using a viscoelasticity measuring device (MCR-301, Antonio Par). A plurality of pressure-sensitive adhesive layers are laminated so as to have a thickness of 150 μm, bonded to a glass plate, and then adhered to a measurement chip in a temperature range of -20 ° C to 100 ° C. The measurement can be performed under the condition of a heating rate of 5 ° C./min. When the shear modulus of the first pressure-sensitive adhesive layer 3 and the second pressure-sensitive adhesive layer 5 is within this range, the optical laminate 1 is unlikely to undergo cohesive failure even when bent, and is unlikely to generate air bubbles. The shear modulus can be adjusted by changing the type and content of the monomers constituting the base polymer contained in the pressure-sensitive adhesive composition, the additives, the degree of cross-linking, and the like.
本実施形態の光学積層体1の基本構成は以上のとおりである。従来、フレキシブル画像表示装置を構成する光学積層体は、屈曲部に変形が残りやすく、この場合、反射像が歪曲して画像の視認性が悪くなり、また、屈曲により光学積層体に新たにカールが発生することがあったところ、本実施形態の光学積層体1によれば、屈曲後に変形が残らず、かつ、カールの発生を抑制することができる。
The basic configuration of the optical laminate 1 of this embodiment is as described above. Conventionally, the optical laminate constituting the flexible image display device tends to remain deformed at the bent portion. In this case, the reflected image is distorted and the visibility of the image is deteriorated, and the optical laminate is newly curled by the bending. However, according to the optical laminate 1 of the present embodiment, no deformation remains after bending, and the occurrence of curl can be suppressed.
<その他の構成>
以下、光学積層体1を構成する各部材のより詳細な構成や材料について説明する。 <Other configurations>
Hereinafter, more detailed configurations and materials of each member constituting theoptical laminate 1 will be described.
以下、光学積層体1を構成する各部材のより詳細な構成や材料について説明する。 <Other configurations>
Hereinafter, more detailed configurations and materials of each member constituting the
(前面板)
前面板2は、光を透過可能な板状体であれば材料及び厚さは限定されることはなく、1層のみから構成されていてもよく、2層以上から構成されていてもよい。その例としては、樹脂製の板状体(例えば樹脂板、樹脂シート、樹脂フィルム等)、ガラス製の板状体(例えばガラス板、ガラスフィルム等)、樹脂製の板状体とガラス製の板状体との積層体が挙げられる。前面板は、表示装置の最表面を構成する層であることができ、ウィンドウフィルムとしての機能を有していてよい。 (Front plate)
The material and thickness of thefront plate 2 are not limited as long as it is a plate-like body capable of transmitting light, and the front plate 2 may be composed of only one layer or may be composed of two or more layers. Examples are resin plate-like bodies (for example, resin plates, resin sheets, resin films, etc.), glass plate-like bodies (for example, glass plates, glass films, etc.), resin plate-like bodies and glass products. A laminated body with a plate-shaped body can be mentioned. The front plate can be a layer constituting the outermost surface of the display device, and may have a function as a window film.
前面板2は、光を透過可能な板状体であれば材料及び厚さは限定されることはなく、1層のみから構成されていてもよく、2層以上から構成されていてもよい。その例としては、樹脂製の板状体(例えば樹脂板、樹脂シート、樹脂フィルム等)、ガラス製の板状体(例えばガラス板、ガラスフィルム等)、樹脂製の板状体とガラス製の板状体との積層体が挙げられる。前面板は、表示装置の最表面を構成する層であることができ、ウィンドウフィルムとしての機能を有していてよい。 (Front plate)
The material and thickness of the
前面板2の厚さは、例えば10μm以上1,000μm以下であってよく、好ましくは20μm以上500μm以下であり、より好ましくは30μm以上300μm以下であり、30μm以上100μm以下であってもよい。この厚さは、後述する偏光子や保護フィルム等の厚さと同様に、薄膜厚さ測定器(model:デジタルゲージスタンド(DZ-501、ソニー社製))によって測定することができる。
The thickness of the front plate 2 may be, for example, 10 μm or more and 1,000 μm or less, preferably 20 μm or more and 500 μm or less, more preferably 30 μm or more and 300 μm or less, and 30 μm or more and 100 μm or less. This thickness can be measured by a thin film thickness measuring device (model: digital gauge stand (DZ-501, manufactured by Sony Corporation)) in the same manner as the thickness of a polarizer, a protective film, etc., which will be described later.
前面板2が樹脂製の板状体である場合、樹脂製の板状体は、光を透過可能なものであれば限定されることはない。樹脂としては、例えばトリアセチルセルロース、アセチルセルロースブチレート、エチレン-酢酸ビニル共重合体、プロピオニルセルロース、ブチリルセルロース、アセチルプロピオニルセルロース、ポリエステル、ポリスチレン、ポリアミド、ポリエーテルイミド、ポリ(メタ)アクリル、ポリイミド、ポリエーテルスルホン、ポリスルホン、ポリエチレン、ポリプロピレン、ポリメチルペンテン、ポリ塩化ビニル、ポリ塩化ビニリデン、ポリビニルアルコール、ポリビニルアセタール、ポリエーテルケトン、ポリエーテルエーテルケトン、ポリエーテルスルホン、ポリメチルメタアクリレート、ポリエチレンテレフタレート、ポリブチレンテレフタレート、ポリエチレンナフタレート、ポリカーボネート、ポリアミドイミド等の高分子で形成されたフィルムが挙げられる。これらの高分子は、単独で又は2種以上混合して用いることができる。強度及び透明性向上の観点から好ましくはポリイミド、ポリアミド、ポリアミドイミド等の高分子で形成された樹脂フィルムである。樹脂製の板状体の厚さは、例えば10μm以上1,000μm以下であってよく、好ましくは20μm以上500μm以下であり、より好ましくは30μm以上300μm以下であり、100μm以下であってもよい。
When the front plate 2 is a resin plate-like body, the resin plate-like body is not limited as long as it can transmit light. Examples of the resin include triacetyl cellulose, acetyl cellulose butyrate, ethylene-vinyl acetate copolymer, propionyl cellulose, butyryl cellulose, acetyl propionyl cellulose, polyester, polystyrene, polyamide, polyetherimide, poly (meth) acrylic, and polyimide. , Polyether sulfone, Polysulfone, Polyethylene, Polypropylene, Polymethylpentene, Polyvinyl chloride, Polyvinylidene chloride, Polyvinyl alcohol, Polyvinylacetate, Polyetherketone, Polyetheretherketone, Polyethersulfone, Polymethylmethacrylate, Polyethylene terephthalate, Examples thereof include films formed of polymers such as polybutylene terephthalate, polyethylene naphthalate, polycarbonate, and polyamideimide. These polymers can be used alone or in combination of two or more. From the viewpoint of improving strength and transparency, a resin film formed of a polymer such as polyimide, polyamide, or polyamideimide is preferable. The thickness of the resin plate-like body may be, for example, 10 μm or more and 1,000 μm or less, preferably 20 μm or more and 500 μm or less, more preferably 30 μm or more and 300 μm or less, and may be 100 μm or less.
前面板2は、基材フィルムの少なくとも一方の面にハードコート層を設けて硬度をより向上させたフィルムであってよい。基材フィルムとしては、上記樹脂からできたフィルムを用いることができる。ハードコート層は、基材フィルムの一方の面に形成されていてもよいし、両方の面に形成されていてもよい。ハードコート層を設けることにより、硬度及び耐スクラッチ性を向上させた樹脂フィルムとすることができる。ハードコート層は、例えば紫外線硬化型樹脂の硬化層である。紫外線硬化型樹脂としては、例えばアクリル系樹脂、シリコーン系樹脂、ポリエステル系樹脂、ウレタン系樹脂、アミド系樹脂、エポキシ系樹脂等が挙げられる。ハードコート層は、硬度を向上させるために、添加剤を含んでいてもよい。添加剤は限定されることはなく、無機系微粒子、有機系微粒子、又はこれらの混合物が挙げられる。
The front plate 2 may be a film having a hard coat layer provided on at least one surface of the base film to further improve the hardness. As the base film, a film made of the above resin can be used. The hard coat layer may be formed on one surface of the base film or may be formed on both surfaces. By providing the hard coat layer, a resin film having improved hardness and scratch resistance can be obtained. The hard coat layer is, for example, a cured layer of an ultraviolet curable resin. Examples of the ultraviolet curable resin include acrylic resin, silicone resin, polyester resin, urethane resin, amide resin, epoxy resin and the like. The hard coat layer may contain additives to improve hardness. Additives are not limited, and examples thereof include inorganic fine particles, organic fine particles, and mixtures thereof.
前面板2がガラス製の板状体である場合、その板状体は超薄型ガラス(Ultra-Thin Glass:UTG)であってもよい。超薄型ガラスの厚さは5~50μmであることが好ましい。市販されているガラス板はエッチングを行うことで薄型化することができ、その程度によりガラス板の厚さを調整して超薄型ガラスを得ることができる。
When the front plate 2 is a glass plate-like body, the plate-like body may be ultra-thin glass (Ultra-Thin Glass: UTG). The thickness of the ultrathin glass is preferably 5 to 50 μm. A commercially available glass plate can be thinned by etching, and the thickness of the glass plate can be adjusted according to the degree to obtain ultra-thin glass.
(円偏光板)
本実施形態の円偏光板4は、円偏光板(λ/4板)であってもよく、楕円偏光板であってもよい。つまり、本実施形態における「円偏光板」は、円偏光板と楕円偏光板とを包含する概念である。円偏光板4は、偏光子を有する直線偏光板と位相差フィルムとが積層されてなるものである。 (Circular polarizing plate)
The circularly polarizing plate 4 of the present embodiment may be a circularly polarizing plate (λ / 4 plate) or an elliptical polarizing plate. That is, the "circularly polarized light" in the present embodiment is a concept including a circularly polarizing plate and an elliptical polarizing plate. The circularly polarizing plate 4 is formed by laminating a linearly polarizing plate having a polarizing element and a retardation film.
本実施形態の円偏光板4は、円偏光板(λ/4板)であってもよく、楕円偏光板であってもよい。つまり、本実施形態における「円偏光板」は、円偏光板と楕円偏光板とを包含する概念である。円偏光板4は、偏光子を有する直線偏光板と位相差フィルムとが積層されてなるものである。 (Circular polarizing plate)
The circularly polarizing plate 4 of the present embodiment may be a circularly polarizing plate (λ / 4 plate) or an elliptical polarizing plate. That is, the "circularly polarized light" in the present embodiment is a concept including a circularly polarizing plate and an elliptical polarizing plate. The circularly polarizing plate 4 is formed by laminating a linearly polarizing plate having a polarizing element and a retardation film.
・直線偏光板
直線偏光板は、偏光子とその片面又は両面に積層された保護フィルムとを備える。直線偏光板としては、二色性色素を吸着させた延伸フィルム、又は二色性色素及び重合性化合物を含む組成物を塗布し硬化させたフィルムを偏光子として含むフィルム等が挙げられる。二色性色素として、具体的には、ヨウ素や二色性の有機染料が用いられる。二色性有機染料には、C.I. DIRECT RED 39等のジスアゾ化合物からなる二色性直接染料、トリスアゾ、テトラキスアゾ等の化合物からなる二色性直接染料が包含される。
二色性色素及び重合性化合物を含む組成物を塗布し硬化させてなる偏光子としては、液晶性を有する二色性色素を含む組成物又は二色性色素と重合性液晶とを含む組成物を塗布し硬化させて得られる層等の重合性液晶化合物の硬化物を含む偏光子が挙げられる。二色性色素及び重合性化合物を含む組成物を塗布し硬化させてなる偏光子は、二色性色素を吸着させた延伸フィルム又は延伸層に比べて、屈曲方向に制限がないため好ましい。 -Linear polarizing plate The linear polarizing plate includes a polarizing element and a protective film laminated on one side or both sides thereof. Examples of the linear polarizing plate include a stretched film on which a dichroic dye is adsorbed, a film containing a film obtained by applying and curing a composition containing a dichroic dye and a polymerizable compound as a polarizer, and the like. Specifically, as the dichroic dye, iodine or a dichroic organic dye is used. For dichroic organic dyes, C.I. I. Included are dichroic direct dyes made of disuazo compounds such as DIRECT RED 39 and dichroic direct dyes made of compounds such as trisazo and tetrakisazo.
The polarizer obtained by applying and curing a composition containing a dichroic dye and a polymerizable compound is a composition containing a dichroic dye having a liquid crystal display or a composition containing a dichroic dye and a polymerizable liquid crystal. Examples thereof include a polarizer containing a cured product of a polymerizable liquid crystal compound such as a layer obtained by applying and curing the above. A polarizer obtained by applying and curing a composition containing a dichroic dye and a polymerizable compound is preferable because there is no limitation in the bending direction as compared with a stretched film or a stretched layer on which a dichroic dye is adsorbed.
直線偏光板は、偏光子とその片面又は両面に積層された保護フィルムとを備える。直線偏光板としては、二色性色素を吸着させた延伸フィルム、又は二色性色素及び重合性化合物を含む組成物を塗布し硬化させたフィルムを偏光子として含むフィルム等が挙げられる。二色性色素として、具体的には、ヨウ素や二色性の有機染料が用いられる。二色性有機染料には、C.I. DIRECT RED 39等のジスアゾ化合物からなる二色性直接染料、トリスアゾ、テトラキスアゾ等の化合物からなる二色性直接染料が包含される。
二色性色素及び重合性化合物を含む組成物を塗布し硬化させてなる偏光子としては、液晶性を有する二色性色素を含む組成物又は二色性色素と重合性液晶とを含む組成物を塗布し硬化させて得られる層等の重合性液晶化合物の硬化物を含む偏光子が挙げられる。二色性色素及び重合性化合物を含む組成物を塗布し硬化させてなる偏光子は、二色性色素を吸着させた延伸フィルム又は延伸層に比べて、屈曲方向に制限がないため好ましい。 -Linear polarizing plate The linear polarizing plate includes a polarizing element and a protective film laminated on one side or both sides thereof. Examples of the linear polarizing plate include a stretched film on which a dichroic dye is adsorbed, a film containing a film obtained by applying and curing a composition containing a dichroic dye and a polymerizable compound as a polarizer, and the like. Specifically, as the dichroic dye, iodine or a dichroic organic dye is used. For dichroic organic dyes, C.I. I. Included are dichroic direct dyes made of disuazo compounds such as DIRECT RED 39 and dichroic direct dyes made of compounds such as trisazo and tetrakisazo.
The polarizer obtained by applying and curing a composition containing a dichroic dye and a polymerizable compound is a composition containing a dichroic dye having a liquid crystal display or a composition containing a dichroic dye and a polymerizable liquid crystal. Examples thereof include a polarizer containing a cured product of a polymerizable liquid crystal compound such as a layer obtained by applying and curing the above. A polarizer obtained by applying and curing a composition containing a dichroic dye and a polymerizable compound is preferable because there is no limitation in the bending direction as compared with a stretched film or a stretched layer on which a dichroic dye is adsorbed.
(1)延伸フィルム又は延伸層である偏光子
二色性色素を吸着させた延伸フィルムである偏光子は、通常、ポリビニルアルコール系樹脂フィルムを一軸延伸する工程、ポリビニルアルコール系樹脂フィルムを二色性色素で染色することにより、その二色性色素を吸着させる工程、二色性色素が吸着されたポリビニルアルコール系樹脂フィルムをホウ酸水溶液で処理する工程、及びホウ酸水溶液による処理後に水洗する工程を経て製造することができる。偏光子の厚さは、例えば2μm以上40μm以下である。偏光子の厚さは5μm以上であってもよく、20μm以下、15μm以下、さらには10μm以下であってもよい。 (1) Stretched film or polarizer that is a stretched layer The polarizer, which is a stretched film on which a dichroic dye is adsorbed, is usually a step of uniaxially stretching a polyvinyl alcohol-based resin film, and dichroic polyvinyl alcohol-based resin film. A step of adsorbing the dichroic dye by dyeing with a dye, a step of treating a polyvinyl alcohol-based resin film on which the dichroic dye is adsorbed with an aqueous boric acid solution, and a step of washing with water after the treatment with the aqueous boric acid solution. Can be manufactured after. The thickness of the polarizer is, for example, 2 μm or more and 40 μm or less. The thickness of the polarizer may be 5 μm or more, 20 μm or less, 15 μm or less, and further 10 μm or less.
二色性色素を吸着させた延伸フィルムである偏光子は、通常、ポリビニルアルコール系樹脂フィルムを一軸延伸する工程、ポリビニルアルコール系樹脂フィルムを二色性色素で染色することにより、その二色性色素を吸着させる工程、二色性色素が吸着されたポリビニルアルコール系樹脂フィルムをホウ酸水溶液で処理する工程、及びホウ酸水溶液による処理後に水洗する工程を経て製造することができる。偏光子の厚さは、例えば2μm以上40μm以下である。偏光子の厚さは5μm以上であってもよく、20μm以下、15μm以下、さらには10μm以下であってもよい。 (1) Stretched film or polarizer that is a stretched layer The polarizer, which is a stretched film on which a dichroic dye is adsorbed, is usually a step of uniaxially stretching a polyvinyl alcohol-based resin film, and dichroic polyvinyl alcohol-based resin film. A step of adsorbing the dichroic dye by dyeing with a dye, a step of treating a polyvinyl alcohol-based resin film on which the dichroic dye is adsorbed with an aqueous boric acid solution, and a step of washing with water after the treatment with the aqueous boric acid solution. Can be manufactured after. The thickness of the polarizer is, for example, 2 μm or more and 40 μm or less. The thickness of the polarizer may be 5 μm or more, 20 μm or less, 15 μm or less, and further 10 μm or less.
ポリビニルアルコール系樹脂は、ポリ酢酸ビニル系樹脂をケン化することによって得られる。ポリ酢酸ビニル系樹脂としては、酢酸ビニルの単独重合体であるポリ酢酸ビニルのほか、酢酸ビニルとそれに共重合可能な他の単量体との共重合体が用いられる。酢酸ビニルに共重合可能な他の単量体としては、例えば、不飽和カルボン酸類、オレフィン類、ビニルエーテル類、不飽和スルホン酸類、アンモニウム基を有する(メミド類等が挙げられる。
The polyvinyl alcohol-based resin is obtained by saponifying the polyvinyl acetate-based resin. As the polyvinyl acetate-based resin, in addition to polyvinyl acetate which is a homopolymer of vinyl acetate, a copolymer of vinyl acetate and another monomer copolymerizable therewith is used. Examples of other monomers copolymerizable with vinyl acetate include unsaturated carboxylic acids, olefins, vinyl ethers, unsaturated sulfonic acids, and ammonium groups (mesides and the like).
ポリビニルアルコール系樹脂のケン化度は、通常85モル%以上100モル%以下程度であり、好ましくは98モル%以上である。ポリビニルアルコール系樹脂は変性されていてもよく、例えば、アルデヒド類で変性されたポリビニルホルマール又はポリビニルアセタールを使用することができる。ポリビニルアルコール系樹脂の重合度は、通常1000以上10000以下であり、好ましくは1500以上5000以下である。
The degree of saponification of the polyvinyl alcohol-based resin is usually about 85 mol% or more and 100 mol% or less, preferably 98 mol% or more. The polyvinyl alcohol-based resin may be modified, and for example, polyvinyl formal or polyvinyl acetal modified with aldehydes can be used. The degree of polymerization of the polyvinyl alcohol-based resin is usually 1000 or more and 10000 or less, preferably 1500 or more and 5000 or less.
二色性色素を吸着させた延伸層である偏光子は、通常、上記ポリビニルアルコール系樹脂を含む塗布液を基材フィルム上に塗布する工程、得られた積層フィルムを一軸延伸する工程、一軸延伸された積層フィルムのポリビニルアルコール系樹脂層を二色性色素で染色することにより、その二色性色素を吸着させて偏光子とする工程、二色性色素が吸着されたフィルムをホウ酸水溶液で処理する工程、及びホウ酸水溶液による処理後に水洗する工程を経て製造することができる。二色性色素を吸着させた延伸層である偏光子は、必要に応じて基材フィルムを偏光子から剥離除去してもよい。基材フィルムの材料及び厚さは、後述する熱可塑性樹脂フィルムの材料及び厚さと同様であってよい。
The polarizer, which is a stretched layer on which a bicolor dye is adsorbed, is usually a step of applying a coating liquid containing the polyvinyl alcohol-based resin on a base film, a step of uniaxially stretching the obtained laminated film, and a uniaxial stretching. By dyeing the polyvinyl alcohol-based resin layer of the laminated film with a dichroic dye, the dichroic dye is adsorbed to form a polarizer, and the film on which the dichroic dye is adsorbed is coated with a boric acid aqueous solution. It can be produced through a step of treating and a step of washing with water after treatment with an aqueous boric acid solution. The polarizing element, which is a stretched layer on which the dichroic dye is adsorbed, may peel off and remove the base film from the polarizing element, if necessary. The material and thickness of the base film may be the same as the material and thickness of the thermoplastic resin film described later.
延伸フィルム又は延伸層である偏光子は、その片面又は両面に熱可塑性樹脂フィルムが貼合されている形態で積層体に組み込まれてもよい。この熱可塑性樹脂フィルムは、偏光子用の保護フィルム、又は位相差フィルムとして機能し得る。熱可塑性樹脂フィルムは、例えば、鎖状ポリオレフィン系樹脂(ポリプロピレン系樹脂等)、環状ポリオレフィン系樹脂(ノルボルネン系樹脂等)等のポリオレフィン系樹脂;トリアセチルセルロース等のセルロース系樹脂;ポリエチレンテレフタレート、ポリエチレンナフタレート、ポリブチレンテレフタレート等のポリエステル系樹脂;ポリカーボネート系樹脂;(メタ)アクリル系樹脂;又はこれらの混合物等からなるフィルムであることができる。
The stretched film or the polarizing element, which is a stretched layer, may be incorporated into the laminate in the form in which a thermoplastic resin film is bonded to one side or both sides thereof. This thermoplastic resin film can function as a protective film for a polarizer or a retardation film. The thermoplastic resin film is, for example, a polyolefin resin such as a chain polyolefin resin (polypropylene resin, etc.), a cyclic polyolefin resin (norbornen resin, etc.); a cellulose resin such as triacetyl cellulose; polyethylene terephthalate, polyethylene na. A film made of a polyester resin such as phthalate or polybutylene terephthalate; a polycarbonate resin; a (meth) acrylic resin; or a mixture thereof can be used.
熱可塑性樹脂フィルムは位相差を有していても、有していなくてもよい。熱可塑性樹脂フィルムの厚さは、薄型化の観点から、通常300μm以下であり、好ましくは200μm以下であり、より好ましくは100μm以下であり、さらに好ましくは80μm以下であり、なおさらに好ましくは60μm以下である。熱可塑性樹脂フィルムの厚さは、通常5μm以上であり、好ましくは10μm以上である。熱可塑性樹脂フィルムは、例えば、接着剤層を用いて偏光子に貼合することができる。
The thermoplastic resin film may or may not have a phase difference. From the viewpoint of thinning, the thickness of the thermoplastic resin film is usually 300 μm or less, preferably 200 μm or less, more preferably 100 μm or less, still more preferably 80 μm or less, still more preferably 60 μm or less. Is. The thickness of the thermoplastic resin film is usually 5 μm or more, preferably 10 μm or more. The thermoplastic resin film can be attached to the polarizer using, for example, an adhesive layer.
(2)二色性色素及び重合性化合物を含む組成物を塗布し硬化させてなる偏光子
二色性色素及び重合性化合物を含む組成物を塗布し硬化させてなる偏光子としては、液晶性を有する重合性の二色性色素を含む組成物又は二色性色素と重合性液晶とを含む組成物を基材フィルムに塗布し硬化させて得られる層等の重合性液晶化合物の硬化物を含む偏光子が挙げられる。 (2) Polarizer obtained by applying and curing a composition containing a dichroic dye and a polymerizable compound As a polarizing element obtained by applying and curing a composition containing a dichroic dye and a polymerizable compound, liquid crystallinity is used. A cured product of a polymerizable liquid crystal compound such as a layer obtained by applying a composition containing a polymerizable dichroic dye having a dichroic dye or a composition containing a dichroic dye and a polymerizable liquid crystal to a base film and curing the mixture. Included polarizers are included.
二色性色素及び重合性化合物を含む組成物を塗布し硬化させてなる偏光子としては、液晶性を有する重合性の二色性色素を含む組成物又は二色性色素と重合性液晶とを含む組成物を基材フィルムに塗布し硬化させて得られる層等の重合性液晶化合物の硬化物を含む偏光子が挙げられる。 (2) Polarizer obtained by applying and curing a composition containing a dichroic dye and a polymerizable compound As a polarizing element obtained by applying and curing a composition containing a dichroic dye and a polymerizable compound, liquid crystallinity is used. A cured product of a polymerizable liquid crystal compound such as a layer obtained by applying a composition containing a polymerizable dichroic dye having a dichroic dye or a composition containing a dichroic dye and a polymerizable liquid crystal to a base film and curing the mixture. Included polarizers are included.
二色性色素及び重合性化合物を含む組成物を塗布し硬化させてなる偏光子は、必要に応じて基材フィルムを偏光子から剥離除去してもよい。基材フィルムの材料及び厚さは、上述した熱可塑性樹脂フィルムの材料及び厚さと同様であってよい。偏光子は、配向膜を備えてもよい。配向膜は、剥離されてもよい。
For the polarizer obtained by applying and curing the composition containing the dichroic dye and the polymerizable compound, the base film may be peeled off from the polarizer if necessary. The material and thickness of the base film may be the same as the material and thickness of the thermoplastic resin film described above. The polarizer may include an alignment film. The alignment film may be peeled off.
二色性色素及び重合性化合物を含む組成物を塗布し硬化させてなる偏光子は、その片面又は両面に熱可塑性樹脂フィルムが貼合されている形態で光学積層体に組み込まれてもよい。熱可塑性樹脂フィルムとしては、延伸フィルム又は延伸層である偏光子に用い得る熱可塑性樹脂フィルムと同様のものを用いることができる。熱可塑性樹脂フィルムは、例えば、接着剤層を用いて偏光子に貼合することができる。
The polarizer obtained by applying and curing the composition containing the dichroic dye and the polymerizable compound may be incorporated into the optical laminate in the form of a thermoplastic resin film bonded to one side or both sides thereof. As the thermoplastic resin film, the same one as the thermoplastic resin film that can be used for the stretched film or the polarizer that is the stretched layer can be used. The thermoplastic resin film can be attached to the polarizer using, for example, an adhesive layer.
二色性色素及び重合性化合物を含む組成物を塗布し硬化させてなる偏光子は、その片面又は両面に、保護層としてオーバーコート(OC)層が形成されてもよい。光硬化性樹脂や水溶性ポリマー等が挙げられる。光硬化性樹脂としては、例えば、(メタ)アクリル系樹脂、ウレタン系樹脂、(メタ)アクリルウレタン系樹脂、エポキシ系樹脂、シリコーン系樹脂等が挙げられる。水溶性ポリマーとしては、例えば、ポリ(メタ)アクリルアミド系ポリマー;ポリビニルアルコール、及びエチレン-ビニルアルコール共重合体、エチレン-酢酸ビニル共重合体、(メタ)アクリル酸又はその無水物-ビニルアルコール共重合体等のビニルアルコール系ポリマー;カルボキシビニル系ポリマー;ポリビニルピロリドン;デンプン類;アルギン酸ナトリウム;ポリエチレンオキシド系ポリマー等が挙げられる。OC層の厚さは、20μm以下であることが好ましくは、15μm以下であることがより好ましく、10μm以下であることがさらに好ましく、5μm以下であってもよく、また、0.05μm以上であり、0.5μm以上であってもよい。
An overcoat (OC) layer may be formed as a protective layer on one side or both sides of a polarizer obtained by applying and curing a composition containing a dichroic dye and a polymerizable compound. Examples thereof include photocurable resins and water-soluble polymers. Examples of the photocurable resin include (meth) acrylic resin, urethane resin, (meth) acrylic urethane resin, epoxy resin, silicone resin and the like. Examples of the water-soluble polymer include poly (meth) acrylamide-based polymers; polyvinyl alcohol, ethylene-vinyl alcohol copolymer, ethylene-vinyl acetate copolymer, (meth) acrylic acid or its anhydride-vinyl alcohol co-weight. Examples thereof include vinyl alcohol-based polymers such as coalescence; carboxyvinyl-based polymers; polyvinylpyrrolidone; starches; sodium alginate; polyethylene oxide-based polymers. The thickness of the OC layer is preferably 20 μm or less, more preferably 15 μm or less, further preferably 10 μm or less, 5 μm or less, and 0.05 μm or more. , 0.5 μm or more.
二色性色素及び重合性化合物を含む組成物を塗布し硬化させてなる偏光子の厚さは、通常10μm以下であり、好ましくは0.5μm以上8μm以下であり、より好ましくは1μm以上5μm以下である。
The thickness of the polarizer obtained by applying and curing the composition containing the dichroic dye and the polymerizable compound is usually 10 μm or less, preferably 0.5 μm or more and 8 μm or less, and more preferably 1 μm or more and 5 μm or less. Is.
直線偏光板に後述の位相差フィルム(例えば、位相差層としてλ/4板を含む位相差フィルム)を積層し、円偏光板を得ることができる。このとき、偏光子の吸収軸とλ/4板の遅相軸とのなす角度は、45°±10°であることができる。
A circularly polarizing plate can be obtained by laminating a retardation film described later (for example, a retardation film containing a λ / 4 plate as a retardation layer) on a linearly polarizing plate. At this time, the angle formed by the absorption axis of the polarizer and the slow axis of the λ / 4 plate can be 45 ° ± 10 °.
・位相差フィルム
位相差フィルムは、1層又は2層以上の位相差層を含むことができる。位相差層としては、λ/4板やλ/2板のようなポジティブAプレート、及びポジティブCプレートであることができる。λ/4板は、逆波長分散性であってもよい。位相差層がλ/2板を含む場合、直線偏光層側から順にλ/2板及びλ/4板を積層する。位相差層がポジティブCプレートを含む場合、直線偏光層側から順にλ/4板及びポジティブCプレートを積層してもよく、直線偏光板側から順にポジティブCプレート及びλ/4板を積層してもよい。 -The retardation film The retardation film may include one layer or two or more retardation layers. The retardation layer can be a positive A plate such as a λ / 4 plate or a λ / 2 plate, and a positive C plate. The λ / 4 plate may have an inverse wavelength dispersibility. When the retardation layer includes a λ / 2 plate, the λ / 2 plate and the λ / 4 plate are laminated in order from the linearly polarizing layer side. When the retardation layer contains a positive C plate, the λ / 4 plate and the positive C plate may be laminated in order from the linear polarizing layer side, or the positive C plate and the λ / 4 plate may be laminated in order from the linear polarizing plate side. May be good.
位相差フィルムは、1層又は2層以上の位相差層を含むことができる。位相差層としては、λ/4板やλ/2板のようなポジティブAプレート、及びポジティブCプレートであることができる。λ/4板は、逆波長分散性であってもよい。位相差層がλ/2板を含む場合、直線偏光層側から順にλ/2板及びλ/4板を積層する。位相差層がポジティブCプレートを含む場合、直線偏光層側から順にλ/4板及びポジティブCプレートを積層してもよく、直線偏光板側から順にポジティブCプレート及びλ/4板を積層してもよい。 -The retardation film The retardation film may include one layer or two or more retardation layers. The retardation layer can be a positive A plate such as a λ / 4 plate or a λ / 2 plate, and a positive C plate. The λ / 4 plate may have an inverse wavelength dispersibility. When the retardation layer includes a λ / 2 plate, the λ / 2 plate and the λ / 4 plate are laminated in order from the linearly polarizing layer side. When the retardation layer contains a positive C plate, the λ / 4 plate and the positive C plate may be laminated in order from the linear polarizing layer side, or the positive C plate and the λ / 4 plate may be laminated in order from the linear polarizing plate side. May be good.
位相差層は、上記の保護フィルムの材料として例示をした樹脂材料から形成されてもよいし、重合性液晶化合物が硬化した層から形成されてもよい。位相差層は、さらに配向膜や基材フィルムを含んでいてもよく、λ/4板とλ/2板とを貼合するための貼合層を有していてもよい。貼合層は粘着剤層又は接着剤層であり、上記した粘着剤組成物や公知の接着剤組成物を用いて形成することができる。
The retardation layer may be formed from the resin material exemplified as the material of the protective film described above, or may be formed from a layer in which the polymerizable liquid crystal compound is cured. The retardation layer may further include an alignment film or a base film, and may have a bonding layer for bonding the λ / 4 plate and the λ / 2 plate. The bonding layer is a pressure-sensitive adhesive layer or an adhesive layer, and can be formed by using the above-mentioned pressure-sensitive adhesive composition or a known adhesive composition.
位相差フィルム全体の厚さは特に限定されないが、例えば1μm以上50μm以下とすることができる。
The thickness of the entire retardation film is not particularly limited, but can be, for example, 1 μm or more and 50 μm or less.
(背面板)
背面板6としては、光を透過可能な板状体、又は通常の表示装置に用いられる構成要素等を用いることができる。背面板6に用いる通常の表示装置に用いられる構成要素としては、例えばセパレータ、タッチセンサパネル、有機EL表示素子等が挙げられる。表示装置における構成要素の積層順としては、例えば前面板/円偏光板/セパレータ、前面板/円偏光板/有機EL表示素子、前面板/円偏光板/タッチセンサパネル/有機EL表示素子、前面板/タッチセンサパネル/円偏光板/有機EL表示素子等が挙げられる。背面板6は、タッチセンサパネルであることが好ましい。 (Back plate)
As the back plate 6, a plate-like body capable of transmitting light, a component used in a normal display device, or the like can be used. Examples of the components used in the ordinary display device used for the back plate 6 include a separator, a touch sensor panel, an organic EL display element, and the like. The stacking order of the components in the display device is, for example, front plate / circular polarizing plate / separator, front plate / circular polarizing plate / organic EL display element, front plate / circular polarizing plate / touch sensor panel / organic EL display element, front. Examples thereof include a face plate / touch sensor panel / circular polarizing plate / organic EL display element. The back plate 6 is preferably a touch sensor panel.
背面板6としては、光を透過可能な板状体、又は通常の表示装置に用いられる構成要素等を用いることができる。背面板6に用いる通常の表示装置に用いられる構成要素としては、例えばセパレータ、タッチセンサパネル、有機EL表示素子等が挙げられる。表示装置における構成要素の積層順としては、例えば前面板/円偏光板/セパレータ、前面板/円偏光板/有機EL表示素子、前面板/円偏光板/タッチセンサパネル/有機EL表示素子、前面板/タッチセンサパネル/円偏光板/有機EL表示素子等が挙げられる。背面板6は、タッチセンサパネルであることが好ましい。 (Back plate)
As the back plate 6, a plate-like body capable of transmitting light, a component used in a normal display device, or the like can be used. Examples of the components used in the ordinary display device used for the back plate 6 include a separator, a touch sensor panel, an organic EL display element, and the like. The stacking order of the components in the display device is, for example, front plate / circular polarizing plate / separator, front plate / circular polarizing plate / organic EL display element, front plate / circular polarizing plate / touch sensor panel / organic EL display element, front. Examples thereof include a face plate / touch sensor panel / circular polarizing plate / organic EL display element. The back plate 6 is preferably a touch sensor panel.
[タッチセンサパネル]
タッチセンサパネルは、タッチされた位置を検出可能なセンサ(すなわちタッチセンサ)を有するパネルであれば、限定されない。タッチセンサの検出方式は限定されることはなく、抵抗膜方式、静電容量結合方式、光センサ方式、超音波方式、電磁誘導結合方式、表面弾性波方式等のタッチセンサパネルが例示される。低コストであることから、抵抗膜方式、静電容量結合方式のタッチセンサパネルが好適に用いられる。 [Touch sensor panel]
The touch sensor panel is not limited as long as it is a panel having a sensor (that is, a touch sensor) capable of detecting the touched position. The detection method of the touch sensor is not limited, and touch sensor panels such as a resistive film method, a capacitance coupling method, an optical sensor method, an ultrasonic method, an electromagnetic induction coupling method, and a surface acoustic wave method are exemplified. Since the cost is low, a touch sensor panel of a resistance film type or a capacitance coupling type is preferably used.
タッチセンサパネルは、タッチされた位置を検出可能なセンサ(すなわちタッチセンサ)を有するパネルであれば、限定されない。タッチセンサの検出方式は限定されることはなく、抵抗膜方式、静電容量結合方式、光センサ方式、超音波方式、電磁誘導結合方式、表面弾性波方式等のタッチセンサパネルが例示される。低コストであることから、抵抗膜方式、静電容量結合方式のタッチセンサパネルが好適に用いられる。 [Touch sensor panel]
The touch sensor panel is not limited as long as it is a panel having a sensor (that is, a touch sensor) capable of detecting the touched position. The detection method of the touch sensor is not limited, and touch sensor panels such as a resistive film method, a capacitance coupling method, an optical sensor method, an ultrasonic method, an electromagnetic induction coupling method, and a surface acoustic wave method are exemplified. Since the cost is low, a touch sensor panel of a resistance film type or a capacitance coupling type is preferably used.
抵抗膜方式のタッチセンサの一例として、互いに対向配置された一対の基板と、それら一対の基板の間に挟持された絶縁性スペーサーと、各基板の内側の前面に抵抗膜として設けられた透明導電膜と、タッチ位置検知回路とにより構成されている部材が挙げられる。
抵抗膜方式のタッチセンサを設けた画像表示装置においては、前面板の表面がタッチされると、対向する抵抗膜が短絡して、抵抗膜に電流が流れる。タッチ位置検知回路が、このときの電圧の変化を検知し、タッチされた位置が検出される。 As an example of a resistance film type touch sensor, a pair of substrates arranged opposite to each other, an insulating spacer sandwiched between the pair of substrates, and a transparent conductive film provided as a resistance film on the inner front surface of each substrate. Examples thereof include a member composed of a film and a touch position detection circuit.
In an image display device provided with a resistance film type touch sensor, when the surface of the front plate is touched, the opposing resistance films are short-circuited and a current flows through the resistance film. The touch position detection circuit detects the change in voltage at this time, and the touched position is detected.
抵抗膜方式のタッチセンサを設けた画像表示装置においては、前面板の表面がタッチされると、対向する抵抗膜が短絡して、抵抗膜に電流が流れる。タッチ位置検知回路が、このときの電圧の変化を検知し、タッチされた位置が検出される。 As an example of a resistance film type touch sensor, a pair of substrates arranged opposite to each other, an insulating spacer sandwiched between the pair of substrates, and a transparent conductive film provided as a resistance film on the inner front surface of each substrate. Examples thereof include a member composed of a film and a touch position detection circuit.
In an image display device provided with a resistance film type touch sensor, when the surface of the front plate is touched, the opposing resistance films are short-circuited and a current flows through the resistance film. The touch position detection circuit detects the change in voltage at this time, and the touched position is detected.
静電容量結合方式のタッチセンサの一例としては、基板と、基板の全面に設けられた位置検出用透明電極と、タッチ位置検知回路とにより構成されている部材が挙げられる。静電容量結合方式のタッチセンサを設けた画像表示装置においては、前面板の表面がタッチされると、タッチされた点で人体の静電容量を介して透明電極が接地される。タッチ位置検知回路が、透明電極の接地を検知し、タッチされた位置が検出される。
An example of a capacitance coupling type touch sensor is a member composed of a substrate, a transparent electrode for position detection provided on the entire surface of the substrate, and a touch position detection circuit. In an image display device provided with a capacitance coupling type touch sensor, when the surface of the front plate is touched, the transparent electrode is grounded via the capacitance of the human body at the touched point. The touch position detection circuit detects the grounding of the transparent electrode, and the touched position is detected.
タッチセンサパネルの厚みは、例えば5μm以上2000μm以下であってよく、好ましくは5μm以上100μm以下、さらに好ましくは5μm以上50μm以下である。
The thickness of the touch sensor panel may be, for example, 5 μm or more and 2000 μm or less, preferably 5 μm or more and 100 μm or less, and more preferably 5 μm or more and 50 μm or less.
タッチセンサパネルは、基材フィルム上にタッチセンサのパターンが形成された部材であってよい。基材フィルムの例示は、上述の熱可塑性樹脂フィルムの説明における例示と同じであってよい。また、タッチセンサパネルは、基材フィルムから粘着剤層を介して被着体に転写されたものであってもよい。タッチセンサパターンの厚みは、例えば1μm以上20μm以下であってよい。
The touch sensor panel may be a member in which a touch sensor pattern is formed on a base film. The example of the base film may be the same as the example in the description of the thermoplastic resin film described above. Further, the touch sensor panel may be transferred from the base film to the adherend via the pressure-sensitive adhesive layer. The thickness of the touch sensor pattern may be, for example, 1 μm or more and 20 μm or less.
画像表示素子は、タッチセンサパネルを伴っていてもよい。タッチセンサパネルとしては、タッチされた位置を検出可能なセンサであれば、検出方式は限定されることはなく、抵抗膜方式、静電容量結合方式、光センサ方式、超音波方式、電磁誘導結合方式、表面弾性波方式等のタッチセンサパネルが例示される。低コストであることから、抵抗膜方式、静電容量結合方式のタッチセンサパネルが好適に用いられる。
The image display element may be accompanied by a touch sensor panel. As the touch sensor panel, as long as it is a sensor that can detect the touched position, the detection method is not limited, and the resistance film method, the capacitance coupling method, the optical sensor method, the ultrasonic method, and the electromagnetic induction coupling method are used. A touch sensor panel of a method, a surface acoustic wave method, or the like is exemplified. Since the cost is low, a touch sensor panel of a resistance film type or a capacitance coupling type is preferably used.
(他の粘着剤層)
本実施形態の光学積層体1には、第1の粘着剤層3及び第2の粘着剤層5以外に、直線偏光板と位相差フィルムとの貼合に用いる粘着剤層、及び、位相差フィルム中の上記貼合層としての粘着剤層のように、他の粘着剤層が用いられている。これらの粘着剤層を形成するための粘着剤組成物としては、特に限定されず、例えば、(メタ)アクリル系ポリマー、ウレタン系ポリマー、ポリエステル系ポリマー、シリコーン系ポリマー、ポリビニルエーテル系ポリマー、ゴム系ポリマー等のポリマーを主成分として含むものであればよい。ここで「主成分」とは、粘着剤組成物の全固形分のうち50質量%以上を含む成分をいう。粘着剤組成物は、活性エネルギー線硬化型、熱硬化型であってもよい。 (Other adhesive layer)
In theoptical laminate 1 of the present embodiment, in addition to the first pressure-sensitive adhesive layer 3 and the second pressure-sensitive adhesive layer 5, the pressure-sensitive adhesive layer used for bonding the linear polarizing plate and the retardation film, and the phase difference Other pressure-sensitive adhesive layers are used, such as the pressure-sensitive adhesive layer as the bonding layer in the film. The pressure-sensitive adhesive composition for forming these pressure-sensitive adhesive layers is not particularly limited, and for example, (meth) acrylic polymer, urethane-based polymer, polyester-based polymer, silicone-based polymer, polyvinyl ether-based polymer, and rubber-based polymer. Anything may be used as long as it contains a polymer such as a polymer as a main component. Here, the "main component" refers to a component containing 50% by mass or more of the total solid content of the pressure-sensitive adhesive composition. The pressure-sensitive adhesive composition may be an active energy ray-curable type or a thermosetting type.
本実施形態の光学積層体1には、第1の粘着剤層3及び第2の粘着剤層5以外に、直線偏光板と位相差フィルムとの貼合に用いる粘着剤層、及び、位相差フィルム中の上記貼合層としての粘着剤層のように、他の粘着剤層が用いられている。これらの粘着剤層を形成するための粘着剤組成物としては、特に限定されず、例えば、(メタ)アクリル系ポリマー、ウレタン系ポリマー、ポリエステル系ポリマー、シリコーン系ポリマー、ポリビニルエーテル系ポリマー、ゴム系ポリマー等のポリマーを主成分として含むものであればよい。ここで「主成分」とは、粘着剤組成物の全固形分のうち50質量%以上を含む成分をいう。粘着剤組成物は、活性エネルギー線硬化型、熱硬化型であってもよい。 (Other adhesive layer)
In the
活性エネルギー線硬化型粘着剤組成物とは、紫外線や電子線のような活性エネルギー線の照射を受けて硬化する性質を有しており、活性エネルギー線照射前においても粘着性を有してフィルム等の被着体に密着させることができ、活性エネルギー線の照射によって硬化して密着力の調整ができる性質を有する粘着剤組成物である。活性エネルギー線硬化型粘着剤組成物は、紫外線硬化型であることが好ましい。活性エネルギー線硬化型粘着剤組成物は、ベースポリマー、架橋剤に加えて、活性エネルギー線重合性化合物をさらに含有する。さらに必要に応じて、光重合開始剤や光増感剤等を含有させることもある。
The active energy ray-curable pressure-sensitive adhesive composition has a property of being cured by being irradiated with active energy rays such as ultraviolet rays and electron beams, and has adhesiveness even before irradiation with active energy rays. It is an adhesive composition having a property of being able to adhere to an adherend such as, etc., and being cured by irradiation with active energy rays to adjust the adhesive force. The active energy ray-curable pressure-sensitive adhesive composition is preferably an ultraviolet-curable type. The active energy ray-curable pressure-sensitive adhesive composition further contains an active energy ray-polymerizable compound in addition to the base polymer and the cross-linking agent. Further, if necessary, a photopolymerization initiator, a photosensitizer, or the like may be contained.
粘着剤層は、上記粘着剤組成物の有機溶剤希釈液を基材上に塗布し、乾燥させることにより形成することができる。
The pressure-sensitive adhesive layer can be formed by applying an organic solvent diluent of the above-mentioned pressure-sensitive adhesive composition on a substrate and drying it.
粘着剤層の厚さは、例えば3μm以上100μm以下であることが好ましく、5μm以上50μm以下であることがより好ましく、20μm以下であってもよい。
The thickness of the pressure-sensitive adhesive layer is, for example, preferably 3 μm or more and 100 μm or less, more preferably 5 μm or more and 50 μm or less, and may be 20 μm or less.
以上、本発明の好適な実施形態について説明したが、本発明は上記実施形態に何ら限定されるものではない。例えば、上記実施形態では光学積層体の平面視形状を90°の頂点を有する矩形としたが、頂点は丸みを帯びていてもよく、辺には凹みを有していてもよい。また、矩形に限られず、円形その他の形状であってもよい。
Although the preferred embodiment of the present invention has been described above, the present invention is not limited to the above embodiment. For example, in the above embodiment, the plan view shape of the optical laminate is a rectangle having vertices of 90 °, but the vertices may be rounded and the sides may have dents. Further, the shape is not limited to a rectangle, and may be a circle or other shape.
以下、実施例及び比較例を挙げて本発明の内容をより具体的に説明する。なお、本発明は下記実施例に限定されるものではない。
Hereinafter, the contents of the present invention will be described more specifically with reference to Examples and Comparative Examples. The present invention is not limited to the following examples.
<粘着剤層の製造>
窒素ガスが還流して温度調節が容易になるように冷却装置を設置した1Lの反応器に、表1に示すアクリル酸2-エチルヘキシル(2-EHA)、アクリル酸n-ブチル(n-BA)、アクリル酸2-プロピルヘプチル(2-PHA)、アクリル酸(AA)、アクリル酸ベヘニル(C22A)、アクリル酸オクチルデシル(ODA)からなるモノマー混合物を投入した。酸素を除去するため、窒素ガスを1時間還流した後、溶液を60℃に維持した。上記モノマー混合物を均一に混合した後、表1に示す配合量で、光重合開始剤ベンジルジメチルケタール(I-651)及び1-ヒドロキシシクロヘキシルフェニルケトン(I-184)を投入した。攪拌しながらUVランプ(10mW)を照射して、アクリル系重合体(ポリマーA、ポリマーB、ポリマーC、ポリマーD)を製造した。 <Manufacturing of adhesive layer>
2-Ethylhexyl acrylate (2-EHA) and n-butyl acrylate (n-BA) shown in Table 1 were placed in a 1 L reactor equipped with a cooling device so that the nitrogen gas returned and the temperature could be easily controlled. , 2-propylheptyl acrylate (2-PHA), acrylic acid (AA), behenyl acrylate (C22A), octyldecyl acrylate (ODA), a monomer mixture was added. After refluxing the nitrogen gas for 1 hour to remove oxygen, the solution was maintained at 60 ° C. After uniformly mixing the above-mentioned monomer mixture, the photopolymerization initiator benzyldimethylketal (I-651) and 1-hydroxycyclohexylphenylketone (I-184) were added in the blending amounts shown in Table 1. An acrylic polymer (polymer A, polymer B, polymer C, polymer D) was produced by irradiating with a UV lamp (10 mW) with stirring.
窒素ガスが還流して温度調節が容易になるように冷却装置を設置した1Lの反応器に、表1に示すアクリル酸2-エチルヘキシル(2-EHA)、アクリル酸n-ブチル(n-BA)、アクリル酸2-プロピルヘプチル(2-PHA)、アクリル酸(AA)、アクリル酸ベヘニル(C22A)、アクリル酸オクチルデシル(ODA)からなるモノマー混合物を投入した。酸素を除去するため、窒素ガスを1時間還流した後、溶液を60℃に維持した。上記モノマー混合物を均一に混合した後、表1に示す配合量で、光重合開始剤ベンジルジメチルケタール(I-651)及び1-ヒドロキシシクロヘキシルフェニルケトン(I-184)を投入した。攪拌しながらUVランプ(10mW)を照射して、アクリル系重合体(ポリマーA、ポリマーB、ポリマーC、ポリマーD)を製造した。 <Manufacturing of adhesive layer>
2-Ethylhexyl acrylate (2-EHA) and n-butyl acrylate (n-BA) shown in Table 1 were placed in a 1 L reactor equipped with a cooling device so that the nitrogen gas returned and the temperature could be easily controlled. , 2-propylheptyl acrylate (2-PHA), acrylic acid (AA), behenyl acrylate (C22A), octyldecyl acrylate (ODA), a monomer mixture was added. After refluxing the nitrogen gas for 1 hour to remove oxygen, the solution was maintained at 60 ° C. After uniformly mixing the above-mentioned monomer mixture, the photopolymerization initiator benzyldimethylketal (I-651) and 1-hydroxycyclohexylphenylketone (I-184) were added in the blending amounts shown in Table 1. An acrylic polymer (polymer A, polymer B, polymer C, polymer D) was produced by irradiating with a UV lamp (10 mW) with stirring.
用いた化合物の入手先は以下のとおりである。
2-EHA:東京化成工業株式会社、日本
n-BA:東京化成工業株式会社、日本
2-PHA:BASF、ドイツ
AA:東京化成工業株式会社、日本
C22A:東京化成工業株式会社、日本
ODA:Miwon specialty chemical、韓国
I-651:BASF、ドイツ
I-184:BASF、ドイツ The sources of the compounds used are as follows.
2-EHA: Tokyo Chemical Industry Co., Ltd., Japan n-BA: Tokyo Chemical Industry Co., Ltd., Japan 2-PHA: BASF, Germany AA: Tokyo Chemical Industry Co., Ltd., Japan C22A: Tokyo Chemical Industry Co., Ltd., Japan ODA: Miwon specialty chemical, Korea I-651: BASF, Germany I-184: BASF, Germany
2-EHA:東京化成工業株式会社、日本
n-BA:東京化成工業株式会社、日本
2-PHA:BASF、ドイツ
AA:東京化成工業株式会社、日本
C22A:東京化成工業株式会社、日本
ODA:Miwon specialty chemical、韓国
I-651:BASF、ドイツ
I-184:BASF、ドイツ The sources of the compounds used are as follows.
2-EHA: Tokyo Chemical Industry Co., Ltd., Japan n-BA: Tokyo Chemical Industry Co., Ltd., Japan 2-PHA: BASF, Germany AA: Tokyo Chemical Industry Co., Ltd., Japan C22A: Tokyo Chemical Industry Co., Ltd., Japan ODA: Miwon specialty chemical, Korea I-651: BASF, Germany I-184: BASF, Germany
得られたそれぞれのアクリル系重合体100質量部に対して、アクリル酸イソデシル(IDA)1.5質量部と1-ヒドロキシシクロヘキシルフェニルケトン(I-184)0.05質量部とを混合し、粘着剤組成物を調製した。それぞれの粘着剤組成物をシリコーン離型処理された離型フィルムA(ポリエチレンテレフタレートフィルム、厚さ38μm)上に厚さが25μmになるように塗布した。その上に別の離型フィルムB(ポリエチレンテレフタレートフィルム、厚さ38μm)を接合し、UV照射を行い、離型フィルムA/粘着剤層/離型フィルムBからなる粘着シートを作製した。UV照射の条件は、積算光量400mJ/cm2、照度1.8mW/cm2(UVV基準)とした。表2に、各アクリル系重合体と各粘着剤層との対応関係を示す。また、表2には、以下の方法にて求めた「G」を併せて示す。
For 100 parts by mass of each of the obtained acrylic polymers, 1.5 parts by mass of isodecyl acrylate (IDA) and 0.05 parts by mass of 1-hydroxycyclohexylphenyl ketone (I-184) were mixed and adhered. An agent composition was prepared. Each pressure-sensitive adhesive composition was applied on a release film A (polyethylene terephthalate film, thickness 38 μm) that had been subjected to silicone release treatment so as to have a thickness of 25 μm. Another release film B (polyethylene terephthalate film, thickness 38 μm) was bonded onto the release film B and irradiated with UV to prepare a pressure-sensitive adhesive sheet composed of the release film A / adhesive layer / release film B. The UV irradiation conditions were an integrated light intensity of 400 mJ / cm 2 and an illuminance of 1.8 mW / cm 2 (UVV standard). Table 2 shows the correspondence between each acrylic polymer and each pressure-sensitive adhesive layer. In addition, Table 2 also shows "G" obtained by the following method.
<原点から最大応力値までの傾きG>
粘着剤層A~Dを用いて、温度60℃、相対湿度90%の環境で測定したひずみ(%)-応力(kPa)曲線における原点から最大応力値までの傾き(kPa)の値(「G」)を求めた。これには動的機械分析装置(DMA、Q-800、TA Instruments社製)を使用した引張試験を行った。まず、図2に示すように、粘着剤層を介して2つのポリカーボネート(PC)バー101,101の端部同士を接合した試験片を準備した。粘着剤層102の形状は、幅×長さ×厚さが6mm×10mm×25μmであり、PCバー101,101の形状は、幅×長さ×厚さが6mm×20mm×1mmであった。
粘着剤層102とPCバー101,101との接着面積は、幅×長さが6mm×10mmであった。試験片のPCバー501の両端部の長さ5mmの領域Aを治具固定部位として、ここに治具を取り付け、片方の治具を固定した。もう片方の治具をもう片方の治具固定部位である領域Aの部分に取り付け、温度60℃、相対湿度90%の環境下、100μm/分の速度で引っ張り、ひずみ(%)-応力(MPa)曲線を作成した。得られたひずみ-応力曲線において、原点から応力が最大に至るまでの傾き(「G」)を計算した。 <Slope G from the origin to the maximum stress value>
The value of the slope (kPa) from the origin to the maximum stress value on the strain (%) -stress (kPa) curve measured in an environment with a temperature of 60 ° C. and a relative humidity of 90% using the pressure-sensitive adhesive layers A to D (“G). ") Was asked. For this, a tensile test was performed using a dynamic mechanical analyzer (DMA, Q-800, manufactured by TA Instruments). First, as shown in FIG. 2, a test piece in which the ends of two polycarbonate (PC) bars 101 and 101 were joined to each other via an adhesive layer was prepared. The shape of the pressure-sensitive adhesive layer 102 was width × length × thickness 6 mm × 10 mm × 25 μm, and the shape of the PC bars 101 and 101 was width × length × thickness 6 mm × 20 mm × 1 mm.
The adhesive area between the pressure-sensitive adhesive layer 102 and the PC bars 101 and 101 was 6 mm × 10 mm in width × length. A jig was attached to a region A having a length of 5 mm at both ends of the PC bar 501 of the test piece as a jig fixing portion, and one of the jigs was fixed. The other jig is attached to the region A, which is the fixing part of the other jig, and is pulled at a speed of 100 μm / min in an environment of a temperature of 60 ° C. and a relative humidity of 90%, and strain (%) -stress (MPa). ) Created a curve. In the obtained strain-stress curve, the slope (“G”) from the origin to the maximum stress was calculated.
粘着剤層A~Dを用いて、温度60℃、相対湿度90%の環境で測定したひずみ(%)-応力(kPa)曲線における原点から最大応力値までの傾き(kPa)の値(「G」)を求めた。これには動的機械分析装置(DMA、Q-800、TA Instruments社製)を使用した引張試験を行った。まず、図2に示すように、粘着剤層を介して2つのポリカーボネート(PC)バー101,101の端部同士を接合した試験片を準備した。粘着剤層102の形状は、幅×長さ×厚さが6mm×10mm×25μmであり、PCバー101,101の形状は、幅×長さ×厚さが6mm×20mm×1mmであった。
粘着剤層102とPCバー101,101との接着面積は、幅×長さが6mm×10mmであった。試験片のPCバー501の両端部の長さ5mmの領域Aを治具固定部位として、ここに治具を取り付け、片方の治具を固定した。もう片方の治具をもう片方の治具固定部位である領域Aの部分に取り付け、温度60℃、相対湿度90%の環境下、100μm/分の速度で引っ張り、ひずみ(%)-応力(MPa)曲線を作成した。得られたひずみ-応力曲線において、原点から応力が最大に至るまでの傾き(「G」)を計算した。 <Slope G from the origin to the maximum stress value>
The value of the slope (kPa) from the origin to the maximum stress value on the strain (%) -stress (kPa) curve measured in an environment with a temperature of 60 ° C. and a relative humidity of 90% using the pressure-sensitive adhesive layers A to D (“G). ") Was asked. For this, a tensile test was performed using a dynamic mechanical analyzer (DMA, Q-800, manufactured by TA Instruments). First, as shown in FIG. 2, a test piece in which the ends of two polycarbonate (PC) bars 101 and 101 were joined to each other via an adhesive layer was prepared. The shape of the pressure-
The adhesive area between the pressure-
粘着剤層A~Dとは別に、粘着剤層Eを製造した。ポリマーA~Dを製造した装置と同様の装置を使用して、アクリル酸ブチル(BA)68質量部、メタアクリル酸メチル(MMA)30質量部、アクリル酸2-エチルヘキシル(2-EHA)1質量部、アクリル酸(AA)1質量部を重合させ、アクリル系重合体(ポリマーE)を製造した。このポリマーE100質量部に対して、架橋剤としてのコロネートL(東ソー社製)3質量部、シランカップリング剤としてのKBM-403(信越化学工業社製)0.5質量部を混合し、粘着剤組成物を調製した。この粘着剤組成物を離型処理された離型フィルムにアプリケータを利用して乾燥後の厚さが5μmになるように塗布した。塗布層を100℃で1分間乾燥して、粘着剤層Eを製造した。その後、粘着剤層上に、離型処理された別の離型フィルムを貼合した。その後、温度23℃、相対湿度50%の条件で7日間養生させて、粘着剤層Eを備える粘着シートを作製した。
A pressure-sensitive adhesive layer E was manufactured separately from the pressure-sensitive adhesive layers A to D. Using the same equipment as the equipment for producing polymers A to D, 68 parts by mass of butyl acrylate (BA), 30 parts by mass of methyl methacrylate (MMA), and 1 mass of 2-ethylhexyl acrylate (2-EHA). Acrylic polymer (polymer E) was produced by polymerizing 1 part by mass of acrylic acid (AA). To 100 parts by mass of this polymer E, 3 parts by mass of Coronate L (manufactured by Tosoh Corporation) as a cross-linking agent and 0.5 parts by mass of KBM-403 (manufactured by Shin-Etsu Chemical Co., Ltd.) as a silane coupling agent are mixed and adhered. The agent composition was prepared. This pressure-sensitive adhesive composition was applied to a release-treated film using an applicator so that the thickness after drying was 5 μm. The coating layer was dried at 100 ° C. for 1 minute to produce an adhesive layer E. Then, another release film that had been released was attached onto the pressure-sensitive adhesive layer. Then, it was cured for 7 days under the conditions of a temperature of 23 ° C. and a relative humidity of 50% to prepare a pressure-sensitive adhesive sheet provided with the pressure-sensitive adhesive layer E.
<実施例1>
[直線偏光板]
基材としてトリアセチルセルロース(TAC)フィルム(厚さ25μm)を準備した。
その上に、配向膜形成用組成物をバーコート法により塗布した。塗膜を80℃で1分間乾燥した。次いで上記UV照射装置及びワイヤーグリッドを用いて、塗膜に偏光UVを照射し、塗膜に配向性能を付与した。露光量は100mJ/cm2(365nm基準)であった。ワイヤーグリッドは、UIS-27132##(ウシオ電機株式会社製)を用いた。
このようにして、配向膜を形成した。配向膜の厚さは100nmであった。形成した配向膜上に、重合性液晶化合物及び二色性色素を含む偏光子形成用組成物をバーコート法により塗布した。塗膜を100℃で2分間加熱乾燥した後、室温まで冷却した。上記UV照射装置を用いて、積算光量1200mJ/cm2(365nm基準)で紫外線を、塗膜に照射することにより、偏光子を形成した。得られた偏光子の厚さは3μmであった。偏光子上に、ポリビニルアルコールと水とを含む組成物を、乾燥後の厚さが0.5μmとなるように塗工し、温度80℃で3分間乾燥して保護層(保護フィルム)を形成した。このようにして、基材/配向膜/偏光子/保護層の構成を有する直線偏光板を作製した。 <Example 1>
[Linear polarizing plate]
A triacetyl cellulose (TAC) film (thickness 25 μm) was prepared as a base material.
A composition for forming an alignment film was applied onto the alignment film by a bar coating method. The coating was dried at 80 ° C. for 1 minute. Next, using the above UV irradiation device and wire grid, the coating film was irradiated with polarized UV to impart orientation performance to the coating film. The exposure amount was 100 mJ / cm 2 (based on 365 nm). As the wire grid, UIS-27132 ## (manufactured by Ushio, Inc.) was used.
In this way, the alignment film was formed. The thickness of the alignment film was 100 nm. A composition for forming a polarizer containing a polymerizable liquid crystal compound and a dichroic dye was applied onto the formed alignment film by a bar coating method. The coating film was heat-dried at 100 ° C. for 2 minutes and then cooled to room temperature. A polarizer was formed by irradiating the coating film with ultraviolet rays at an integrated light amount of 1200 mJ / cm 2 (365 nm standard) using the above UV irradiation device. The thickness of the obtained polarizer was 3 μm. A composition containing polyvinyl alcohol and water is applied onto the polarizer so that the thickness after drying is 0.5 μm, and dried at a temperature of 80 ° C. for 3 minutes to form a protective layer (protective film). bottom. In this way, a linear polarizing plate having a structure of a base material / an alignment film / a polarizer / a protective layer was produced.
[直線偏光板]
基材としてトリアセチルセルロース(TAC)フィルム(厚さ25μm)を準備した。
その上に、配向膜形成用組成物をバーコート法により塗布した。塗膜を80℃で1分間乾燥した。次いで上記UV照射装置及びワイヤーグリッドを用いて、塗膜に偏光UVを照射し、塗膜に配向性能を付与した。露光量は100mJ/cm2(365nm基準)であった。ワイヤーグリッドは、UIS-27132##(ウシオ電機株式会社製)を用いた。
このようにして、配向膜を形成した。配向膜の厚さは100nmであった。形成した配向膜上に、重合性液晶化合物及び二色性色素を含む偏光子形成用組成物をバーコート法により塗布した。塗膜を100℃で2分間加熱乾燥した後、室温まで冷却した。上記UV照射装置を用いて、積算光量1200mJ/cm2(365nm基準)で紫外線を、塗膜に照射することにより、偏光子を形成した。得られた偏光子の厚さは3μmであった。偏光子上に、ポリビニルアルコールと水とを含む組成物を、乾燥後の厚さが0.5μmとなるように塗工し、温度80℃で3分間乾燥して保護層(保護フィルム)を形成した。このようにして、基材/配向膜/偏光子/保護層の構成を有する直線偏光板を作製した。 <Example 1>
[Linear polarizing plate]
A triacetyl cellulose (TAC) film (thickness 25 μm) was prepared as a base material.
A composition for forming an alignment film was applied onto the alignment film by a bar coating method. The coating was dried at 80 ° C. for 1 minute. Next, using the above UV irradiation device and wire grid, the coating film was irradiated with polarized UV to impart orientation performance to the coating film. The exposure amount was 100 mJ / cm 2 (based on 365 nm). As the wire grid, UIS-27132 ## (manufactured by Ushio, Inc.) was used.
In this way, the alignment film was formed. The thickness of the alignment film was 100 nm. A composition for forming a polarizer containing a polymerizable liquid crystal compound and a dichroic dye was applied onto the formed alignment film by a bar coating method. The coating film was heat-dried at 100 ° C. for 2 minutes and then cooled to room temperature. A polarizer was formed by irradiating the coating film with ultraviolet rays at an integrated light amount of 1200 mJ / cm 2 (365 nm standard) using the above UV irradiation device. The thickness of the obtained polarizer was 3 μm. A composition containing polyvinyl alcohol and water is applied onto the polarizer so that the thickness after drying is 0.5 μm, and dried at a temperature of 80 ° C. for 3 minutes to form a protective layer (protective film). bottom. In this way, a linear polarizing plate having a structure of a base material / an alignment film / a polarizer / a protective layer was produced.
[前面板]
以下の二種類を作製して用いた。
・ポリアミドイミド系樹脂製の板状体(実施例1~5、比較例1,2)
(ポリアミドイミドフィルム)
窒素ガス雰囲気下、撹拌翼を備えた1Lセパラブルフラスコに、2,2’-ビス(トリフルオロメチル)ベンジジン(TFMB)14.67g(45.8mmol)及び水分量を200ppmに調製したN,N-ジメチルアセトアミド(DMAc)233.3gを加え、室温で撹拌しながらTFMBをDMAcに溶解させた。次に、フラスコに4,4’-オキシジフタル酸二無水物(OPDA)4.283g(13.8mmol)を加え、室温で16.5時間撹拌した。その後、4,4’-オキシビス(ベンゾイルクロリド)(OBBC)1.359g(4.61mmol)及びテレフタロイルクロリド(TPC)5.609g(27.6mmol)をフラスコに加え、室温で1時間撹拌した。次いで、フラスコに無水酢酸4.937g(48.35mmol)と4-ピコリン1.501g(16.12mmol)とを加え、室温で30分間撹拌後、オイルバスを用いて70℃に昇温し、さらに3時間撹拌し、反応液を得た。得られた反応液を室温まで冷却した後、メタノール360g及びイオン交換水170gを加えてポリアミドイミドの沈殿を得た。それをメタノール中に12時間浸漬し、濾過で回収してメタノールで洗浄した。次に、100℃にて沈殿物の減圧乾燥を行い、厚さ40μmのポリアミドイミド(PAI)樹脂を得た。 [Front plate]
The following two types were prepared and used.
-Plate-shaped body made of polyamide-imide resin (Examples 1 to 5, Comparative Examples 1 and 2)
(Polyamide-imide film)
In a nitrogen gas atmosphere, 14.67 g (45.8 mmol) of 2,2'-bis (trifluoromethyl) benzidine (TFMB) and a water content of 200 ppm were prepared in a 1 L separable flask equipped with a stirring blade. -233.3 g of dimethylacetamide (DMAc) was added, and TFMB was dissolved in DMAc with stirring at room temperature. Next, 4.283 g (13.8 mmol) of 4,4'-oxydiphthalic dianhydride (OPDA) was added to the flask, and the mixture was stirred at room temperature for 16.5 hours. Then, 1.359 g (4.61 mmol) of 4,4'-oxybis (benzoyl chloride) (OBBC) and 5.609 g (27.6 mmol) of terephthaloyl chloride (TPC) were added to the flask, and the mixture was stirred at room temperature for 1 hour. .. Next, 4.937 g (48.35 mmol) of acetic anhydride and 1.501 g (16.12 mmol) of 4-picoline were added to the flask, and the mixture was stirred at room temperature for 30 minutes, heated to 70 ° C. using an oil bath, and further. The mixture was stirred for 3 hours to obtain a reaction solution. After cooling the obtained reaction solution to room temperature, 360 g of methanol and 170 g of ion-exchanged water were added to obtain a precipitate of polyamide-imide. It was immersed in methanol for 12 hours, collected by filtration and washed with methanol. Next, the precipitate was dried under reduced pressure at 100 ° C. to obtain a polyamide-imide (PAI) resin having a thickness of 40 μm.
以下の二種類を作製して用いた。
・ポリアミドイミド系樹脂製の板状体(実施例1~5、比較例1,2)
(ポリアミドイミドフィルム)
窒素ガス雰囲気下、撹拌翼を備えた1Lセパラブルフラスコに、2,2’-ビス(トリフルオロメチル)ベンジジン(TFMB)14.67g(45.8mmol)及び水分量を200ppmに調製したN,N-ジメチルアセトアミド(DMAc)233.3gを加え、室温で撹拌しながらTFMBをDMAcに溶解させた。次に、フラスコに4,4’-オキシジフタル酸二無水物(OPDA)4.283g(13.8mmol)を加え、室温で16.5時間撹拌した。その後、4,4’-オキシビス(ベンゾイルクロリド)(OBBC)1.359g(4.61mmol)及びテレフタロイルクロリド(TPC)5.609g(27.6mmol)をフラスコに加え、室温で1時間撹拌した。次いで、フラスコに無水酢酸4.937g(48.35mmol)と4-ピコリン1.501g(16.12mmol)とを加え、室温で30分間撹拌後、オイルバスを用いて70℃に昇温し、さらに3時間撹拌し、反応液を得た。得られた反応液を室温まで冷却した後、メタノール360g及びイオン交換水170gを加えてポリアミドイミドの沈殿を得た。それをメタノール中に12時間浸漬し、濾過で回収してメタノールで洗浄した。次に、100℃にて沈殿物の減圧乾燥を行い、厚さ40μmのポリアミドイミド(PAI)樹脂を得た。 [Front plate]
The following two types were prepared and used.
-Plate-shaped body made of polyamide-imide resin (Examples 1 to 5, Comparative Examples 1 and 2)
(Polyamide-imide film)
In a nitrogen gas atmosphere, 14.67 g (45.8 mmol) of 2,2'-bis (trifluoromethyl) benzidine (TFMB) and a water content of 200 ppm were prepared in a 1 L separable flask equipped with a stirring blade. -233.3 g of dimethylacetamide (DMAc) was added, and TFMB was dissolved in DMAc with stirring at room temperature. Next, 4.283 g (13.8 mmol) of 4,4'-oxydiphthalic dianhydride (OPDA) was added to the flask, and the mixture was stirred at room temperature for 16.5 hours. Then, 1.359 g (4.61 mmol) of 4,4'-oxybis (benzoyl chloride) (OBBC) and 5.609 g (27.6 mmol) of terephthaloyl chloride (TPC) were added to the flask, and the mixture was stirred at room temperature for 1 hour. .. Next, 4.937 g (48.35 mmol) of acetic anhydride and 1.501 g (16.12 mmol) of 4-picoline were added to the flask, and the mixture was stirred at room temperature for 30 minutes, heated to 70 ° C. using an oil bath, and further. The mixture was stirred for 3 hours to obtain a reaction solution. After cooling the obtained reaction solution to room temperature, 360 g of methanol and 170 g of ion-exchanged water were added to obtain a precipitate of polyamide-imide. It was immersed in methanol for 12 hours, collected by filtration and washed with methanol. Next, the precipitate was dried under reduced pressure at 100 ° C. to obtain a polyamide-imide (PAI) resin having a thickness of 40 μm.
(ハードコート層形成用組成物)
多官能アクリレート(Miramer M340、Miwon Specialty Chemical製)30質量部と、ナノシリカゾルのプロピレングリコールモノメチルエーテル分散体(12nm、固形分40%)50質量部と、エチルアセテート17質量部と、光重合開始剤(Irgacure-184、Ciba Corporation製)2.7質量部と、フッ素系添加剤(KY1203、信越化学工業株式会社製)0.3質量部とを混合し、ハードコート層形成用組成物を得た。 (Composition for forming a hard coat layer)
30 parts by mass of polyfunctional acrylate (Miramer M340, manufactured by Miwon Specialty Chemical), 50 parts by mass of propylene glycol monomethyl ether dispersion (12 nm, solid content 40%) of nanosilica sol, 17 parts by mass of ethyl acetate, and a photopolymerization initiator. 2.7 parts by mass of (Irgacure-184, manufactured by Ciba Corporation) and 0.3 parts by mass of a fluorine-based additive (KY1203, manufactured by Shin-Etsu Chemical Industry Co., Ltd.) were mixed to obtain a composition for forming a hard coat layer. ..
多官能アクリレート(Miramer M340、Miwon Specialty Chemical製)30質量部と、ナノシリカゾルのプロピレングリコールモノメチルエーテル分散体(12nm、固形分40%)50質量部と、エチルアセテート17質量部と、光重合開始剤(Irgacure-184、Ciba Corporation製)2.7質量部と、フッ素系添加剤(KY1203、信越化学工業株式会社製)0.3質量部とを混合し、ハードコート層形成用組成物を得た。 (Composition for forming a hard coat layer)
30 parts by mass of polyfunctional acrylate (Miramer M340, manufactured by Miwon Specialty Chemical), 50 parts by mass of propylene glycol monomethyl ether dispersion (12 nm, solid content 40%) of nanosilica sol, 17 parts by mass of ethyl acetate, and a photopolymerization initiator. 2.7 parts by mass of (Irgacure-184, manufactured by Ciba Corporation) and 0.3 parts by mass of a fluorine-based additive (KY1203, manufactured by Shin-Etsu Chemical Industry Co., Ltd.) were mixed to obtain a composition for forming a hard coat layer. ..
(前面板の作製)
上記ハードコート層形成用組成物をポリアミドイミドフィルムの一方の面に塗工し、得られた塗膜を温度80℃で5分間乾燥し、UV照射装置(SPOT CURE SP-7、ウシオ電機株式会社製)を用いて、露光量500mJ/cm2(365nm基準)のUV光を照射してハードコート層を形成した。硬化後の厚さが10.0μmになるように塗工した。以上のようにして、ハードコート層/ポリアミドイミドフィルムの構成を有する前面板を得た。 (Making the front plate)
The composition for forming a hard coat layer is applied to one surface of a polyamide-imide film, the obtained coating film is dried at a temperature of 80 ° C. for 5 minutes, and a UV irradiation device (SPOT CURE SP-7, Ushio, Inc.) A hard coat layer was formed by irradiating with UV light having an exposure amount of 500 mJ / cm 2 (365 nm standard). The coating was applied so that the thickness after curing was 10.0 μm. As described above, a front plate having a hard coat layer / polyamide-imide film structure was obtained.
上記ハードコート層形成用組成物をポリアミドイミドフィルムの一方の面に塗工し、得られた塗膜を温度80℃で5分間乾燥し、UV照射装置(SPOT CURE SP-7、ウシオ電機株式会社製)を用いて、露光量500mJ/cm2(365nm基準)のUV光を照射してハードコート層を形成した。硬化後の厚さが10.0μmになるように塗工した。以上のようにして、ハードコート層/ポリアミドイミドフィルムの構成を有する前面板を得た。 (Making the front plate)
The composition for forming a hard coat layer is applied to one surface of a polyamide-imide film, the obtained coating film is dried at a temperature of 80 ° C. for 5 minutes, and a UV irradiation device (SPOT CURE SP-7, Ushio, Inc.) A hard coat layer was formed by irradiating with UV light having an exposure amount of 500 mJ / cm 2 (365 nm standard). The coating was applied so that the thickness after curing was 10.0 μm. As described above, a front plate having a hard coat layer / polyamide-imide film structure was obtained.
・ガラス製の板状体(実施例6,7)
ガラス板(Corning社製、厚さ400μm)を準備した。エッチングにより、このガラスを厚さが50μmとなるまで薄型化した。ガラスの化学強化処理を行い、超音波研磨とエンドミルを用いた切削研磨とによるガラスの面取りを行った。このようにして、厚さが50μmのガラス板(前面板)を作製した。 -Glass plate-like body (Examples 6 and 7)
A glass plate (manufactured by Corning, 400 μm in thickness) was prepared. By etching, the glass was thinned to a thickness of 50 μm. The glass was chemically strengthened, and the glass was chamfered by ultrasonic polishing and cutting polishing using an end mill. In this way, a glass plate (front plate) having a thickness of 50 μm was produced.
ガラス板(Corning社製、厚さ400μm)を準備した。エッチングにより、このガラスを厚さが50μmとなるまで薄型化した。ガラスの化学強化処理を行い、超音波研磨とエンドミルを用いた切削研磨とによるガラスの面取りを行った。このようにして、厚さが50μmのガラス板(前面板)を作製した。 -Glass plate-like body (Examples 6 and 7)
A glass plate (manufactured by Corning, 400 μm in thickness) was prepared. By etching, the glass was thinned to a thickness of 50 μm. The glass was chemically strengthened, and the glass was chamfered by ultrasonic polishing and cutting polishing using an end mill. In this way, a glass plate (front plate) having a thickness of 50 μm was produced.
[光学積層体]
実施例1として、前面板のハードコート層が積層された面とは反対側の面と、上で作製した粘着剤層Bを備える粘着シートの一方の離型フィルムを剥離して露出させた粘着剤層Bの面とにコロナ処理を施した後、両者を貼り合わせた。次いで、粘着シートのもう一方の離型フィルムを剥離して露出させた粘着剤層Bの面と、直線偏光板の基材(TACフィルム)側の面とにコロナ処理を施した後、両者を貼り合わせた。その後、直線偏光板の保護層側の面と、上で作製した粘着剤層Eを備える粘着シートの一方の離型フィルムを剥離して露出させた粘着剤層Eの面とにコロナ処理を施した後、両者を貼り合わせた。次に粘着剤層Eからもう一方の離型フィルムを剥離して粘着剤層Eを露出させた。このようにして、前面板/粘着剤層B/基材/配向膜/偏光子/保護層/粘着剤層Eの構成を有する積層体を得た。 [Optical laminate]
As the first embodiment, the surface opposite to the surface on which the hard coat layer of the front plate is laminated and one of the release films of the pressure-sensitive adhesive sheet provided with the pressure-sensitive adhesive layer B produced above are peeled off and exposed. After corona treatment was applied to the surface of the agent layer B, both were bonded together. Next, the surface of the pressure-sensitive adhesive layer B exposed by peeling off the other release film of the pressure-sensitive adhesive sheet and the surface of the linearly polarizing plate on the base material (TAC film) side are subjected to corona treatment, and then both are subjected to corona treatment. I pasted them together. After that, corona treatment is applied to the surface of the linear polarizing plate on the protective layer side and the surface of the pressure-sensitive adhesive layer E which is exposed by peeling off one release film of the pressure-sensitive adhesive sheet provided above. After that, both were pasted together. Next, the other release film was peeled off from the pressure-sensitive adhesive layer E to expose the pressure-sensitive adhesive layer E. In this way, a laminate having the composition of front plate / pressure-sensitive adhesive layer B / base material / alignment film / polarizer / protective layer / pressure-sensitive adhesive layer E was obtained.
実施例1として、前面板のハードコート層が積層された面とは反対側の面と、上で作製した粘着剤層Bを備える粘着シートの一方の離型フィルムを剥離して露出させた粘着剤層Bの面とにコロナ処理を施した後、両者を貼り合わせた。次いで、粘着シートのもう一方の離型フィルムを剥離して露出させた粘着剤層Bの面と、直線偏光板の基材(TACフィルム)側の面とにコロナ処理を施した後、両者を貼り合わせた。その後、直線偏光板の保護層側の面と、上で作製した粘着剤層Eを備える粘着シートの一方の離型フィルムを剥離して露出させた粘着剤層Eの面とにコロナ処理を施した後、両者を貼り合わせた。次に粘着剤層Eからもう一方の離型フィルムを剥離して粘着剤層Eを露出させた。このようにして、前面板/粘着剤層B/基材/配向膜/偏光子/保護層/粘着剤層Eの構成を有する積層体を得た。 [Optical laminate]
As the first embodiment, the surface opposite to the surface on which the hard coat layer of the front plate is laminated and one of the release films of the pressure-sensitive adhesive sheet provided with the pressure-sensitive adhesive layer B produced above are peeled off and exposed. After corona treatment was applied to the surface of the agent layer B, both were bonded together. Next, the surface of the pressure-sensitive adhesive layer B exposed by peeling off the other release film of the pressure-sensitive adhesive sheet and the surface of the linearly polarizing plate on the base material (TAC film) side are subjected to corona treatment, and then both are subjected to corona treatment. I pasted them together. After that, corona treatment is applied to the surface of the linear polarizing plate on the protective layer side and the surface of the pressure-sensitive adhesive layer E which is exposed by peeling off one release film of the pressure-sensitive adhesive sheet provided above. After that, both were pasted together. Next, the other release film was peeled off from the pressure-sensitive adhesive layer E to expose the pressure-sensitive adhesive layer E. In this way, a laminate having the composition of front plate / pressure-sensitive adhesive layer B / base material / alignment film / polarizer / protective layer / pressure-sensitive adhesive layer E was obtained.
重合性液晶化合物が硬化した層からなるλ/4板と重合性液晶化合物が硬化した層からなるポジティブC層とが、粘着剤層Eを介して積層された位相差フィルムを準備した。この位相差フィルムをλ/4板側が上記積層体の保護層側となるようにして粘着剤層Eを介して上記積層体上に積層し、円偏光板を作製した。λ/4板の遅相軸は、偏光子の吸収軸に対して45°であった。
A retardation film was prepared in which a λ / 4 plate composed of a layer in which a polymerizable liquid crystal compound was cured and a positive C layer composed of a layer in which a polymerizable liquid crystal compound was cured were laminated via an adhesive layer E. This retardation film was laminated on the laminated body via the adhesive layer E so that the λ / 4 plate side was the protective layer side of the laminated body to prepare a circularly polarizing plate. The slow axis of the λ / 4 plate was 45 ° with respect to the absorption axis of the polarizer.
その後、粘着剤層Bを備える別の粘着シートから一方の離型フィルムを剥離し、粘着剤層Bの面を露出させた。ポジティブC層の面と、粘着剤層Bの面とにコロナ処理を施した後、両者を貼り合わせた。次いで粘着剤層Bからもう一方の離型フィルムを剥離し、有機ELパネルの代用品(35μmのポリイミド(PI)フィルム/粘着剤層A/50μmのPIフィルム)を積層した。このようにして、前面板/粘着剤層B/基材/配向膜/偏光子/保護層/粘着剤層E/(λ/4層)/粘着剤層E/ポジティブC層/粘着剤層B/有機ELパネルの代用品)の構成を有する実施例1の光学積層体を得た。
After that, one release film was peeled off from another pressure-sensitive adhesive sheet provided with the pressure-sensitive adhesive layer B to expose the surface of the pressure-sensitive adhesive layer B. After corona treatment was applied to the surface of the positive C layer and the surface of the pressure-sensitive adhesive layer B, both were bonded together. Next, the other release film was peeled off from the pressure-sensitive adhesive layer B, and a substitute for the organic EL panel (35 μm polyimide (PI) film / pressure-sensitive adhesive layer A / 50 μm PI film) was laminated. In this way, the front plate / pressure-sensitive adhesive layer B / base material / alignment film / polarizer / protective layer / pressure-sensitive adhesive layer E / (λ / 4 layer) / pressure-sensitive adhesive layer E / positive C layer / pressure-sensitive adhesive layer B / An optical laminate of Example 1 having a configuration (substitute for an organic EL panel) was obtained.
用いる粘着剤を変更しながら、上記実施例1と同様にして、以下の実施例2~7、及び、比較例1~2の光学積層体を作製した。以下の表記で「PAI」は上記で作製した「ハードコート層/ポリアミドイミドフィルムの構成を有する前面板」を意味し、「ガラス」は上記で作製した「厚さが50μmのガラス板」を意味している。
While changing the adhesive to be used, the following optical laminates of Examples 2 to 7 and Comparative Examples 1 and 2 were produced in the same manner as in Example 1 above. In the following notation, "PAI" means the "front plate having the structure of the hard coat layer / polyamide-imide film" produced above, and "glass" means the "glass plate having a thickness of 50 μm" produced above. doing.
<実施例2>
前面板(PAI)/粘着剤層B/基材/配向膜/偏光子/保護層/粘着剤層E/(λ/4層)/粘着剤層E/ポジティブC層/粘着剤層A/有機ELパネルの代用品
<実施例3>
前面板(PAI)/粘着剤層C/基材/配向膜/偏光子/保護層/粘着剤層E/(λ/4層)/粘着剤層E/ポジティブC層/粘着剤層A/有機ELパネルの代用品
<実施例4>
前面板(PAI)/粘着剤層A/基材/配向膜/偏光子/保護層/粘着剤層E/(λ/4層)/粘着剤層E/ポジティブC層/粘着剤層A/有機ELパネルの代用品
<実施例5>
前面板(PAI)/粘着剤層A/基材/配向膜/偏光子/保護層/粘着剤層E/(λ/4層)/粘着剤層E/ポジティブC層/粘着剤層B/有機ELパネルの代用品
<実施例6>
前面板(ガラス)/粘着剤層B/基材/配向膜/偏光子/保護層/粘着剤層E/(λ/4層)/粘着剤層E/ポジティブC層/粘着剤層A/有機ELパネルの代用品
<実施例7>
前面板(ガラス)/粘着剤層A/基材/配向膜/偏光子/保護層/粘着剤層E/(λ/4層)/粘着剤層E/ポジティブC層/粘着剤層A/有機ELパネルの代用品
<比較例1>
前面板(PAI)/粘着剤層D/基材/配向膜/偏光子/保護層/粘着剤層E/(λ/4層)/粘着剤層E/ポジティブC層/粘着剤層A/有機ELパネルの代用品
<比較例2>
前面板(PAI)/粘着剤層A/基材/配向膜/偏光子/保護層/粘着剤層E/(λ/4層)/粘着剤層E/ポジティブC層/粘着剤層D/有機ELパネルの代用品 <Example 2>
Front plate (PAI) / Adhesive layer B / Base material / Alignment film / Polarizer / Protective layer / Adhesive layer E / (λ / 4 layer) / Adhesive layer E / Positive C layer / Adhesive layer A / Organic Substitute for EL panel <Example 3>
Front plate (PAI) / Adhesive layer C / Base material / Alignment film / Polarizer / Protective layer / Adhesive layer E / (λ / 4 layer) / Adhesive layer E / Positive C layer / Adhesive layer A / Organic Substitute for EL panel <Example 4>
Front plate (PAI) / Adhesive layer A / Base material / Alignment film / Polarizer / Protective layer / Adhesive layer E / (λ / 4 layer) / Adhesive layer E / Positive C layer / Adhesive layer A / Organic Substitute for EL panel <Example 5>
Front plate (PAI) / Adhesive layer A / Base material / Alignment film / Polarizer / Protective layer / Adhesive layer E / (λ / 4 layer) / Adhesive layer E / Positive C layer / Adhesive layer B / Organic Substitute for EL panel <Example 6>
Front plate (glass) / Adhesive layer B / Base material / Alignment film / Polarizer / Protective layer / Adhesive layer E / (λ / 4 layer) / Adhesive layer E / Positive C layer / Adhesive layer A / Organic Substitute for EL panel <Example 7>
Front plate (glass) / Adhesive layer A / Base material / Alignment film / Polarizer / Protective layer / Adhesive layer E / (λ / 4 layer) / Adhesive layer E / Positive C layer / Adhesive layer A / Organic EL panel substitute <Comparative example 1>
Front plate (PAI) / Adhesive layer D / Base material / Alignment film / Polarizer / Protective layer / Adhesive layer E / (λ / 4 layer) / Adhesive layer E / Positive C layer / Adhesive layer A / Organic EL panel substitute <Comparative example 2>
Front plate (PAI) / Adhesive layer A / Base material / Alignment film / Polarizer / Protective layer / Adhesive layer E / (λ / 4 layer) / Adhesive layer E / Positive C layer / Adhesive layer D / Organic EL panel substitute
前面板(PAI)/粘着剤層B/基材/配向膜/偏光子/保護層/粘着剤層E/(λ/4層)/粘着剤層E/ポジティブC層/粘着剤層A/有機ELパネルの代用品
<実施例3>
前面板(PAI)/粘着剤層C/基材/配向膜/偏光子/保護層/粘着剤層E/(λ/4層)/粘着剤層E/ポジティブC層/粘着剤層A/有機ELパネルの代用品
<実施例4>
前面板(PAI)/粘着剤層A/基材/配向膜/偏光子/保護層/粘着剤層E/(λ/4層)/粘着剤層E/ポジティブC層/粘着剤層A/有機ELパネルの代用品
<実施例5>
前面板(PAI)/粘着剤層A/基材/配向膜/偏光子/保護層/粘着剤層E/(λ/4層)/粘着剤層E/ポジティブC層/粘着剤層B/有機ELパネルの代用品
<実施例6>
前面板(ガラス)/粘着剤層B/基材/配向膜/偏光子/保護層/粘着剤層E/(λ/4層)/粘着剤層E/ポジティブC層/粘着剤層A/有機ELパネルの代用品
<実施例7>
前面板(ガラス)/粘着剤層A/基材/配向膜/偏光子/保護層/粘着剤層E/(λ/4層)/粘着剤層E/ポジティブC層/粘着剤層A/有機ELパネルの代用品
<比較例1>
前面板(PAI)/粘着剤層D/基材/配向膜/偏光子/保護層/粘着剤層E/(λ/4層)/粘着剤層E/ポジティブC層/粘着剤層A/有機ELパネルの代用品
<比較例2>
前面板(PAI)/粘着剤層A/基材/配向膜/偏光子/保護層/粘着剤層E/(λ/4層)/粘着剤層E/ポジティブC層/粘着剤層D/有機ELパネルの代用品 <Example 2>
Front plate (PAI) / Adhesive layer B / Base material / Alignment film / Polarizer / Protective layer / Adhesive layer E / (λ / 4 layer) / Adhesive layer E / Positive C layer / Adhesive layer A / Organic Substitute for EL panel <Example 3>
Front plate (PAI) / Adhesive layer C / Base material / Alignment film / Polarizer / Protective layer / Adhesive layer E / (λ / 4 layer) / Adhesive layer E / Positive C layer / Adhesive layer A / Organic Substitute for EL panel <Example 4>
Front plate (PAI) / Adhesive layer A / Base material / Alignment film / Polarizer / Protective layer / Adhesive layer E / (λ / 4 layer) / Adhesive layer E / Positive C layer / Adhesive layer A / Organic Substitute for EL panel <Example 5>
Front plate (PAI) / Adhesive layer A / Base material / Alignment film / Polarizer / Protective layer / Adhesive layer E / (λ / 4 layer) / Adhesive layer E / Positive C layer / Adhesive layer B / Organic Substitute for EL panel <Example 6>
Front plate (glass) / Adhesive layer B / Base material / Alignment film / Polarizer / Protective layer / Adhesive layer E / (λ / 4 layer) / Adhesive layer E / Positive C layer / Adhesive layer A / Organic Substitute for EL panel <Example 7>
Front plate (glass) / Adhesive layer A / Base material / Alignment film / Polarizer / Protective layer / Adhesive layer E / (λ / 4 layer) / Adhesive layer E / Positive C layer / Adhesive layer A / Organic EL panel substitute <Comparative example 1>
Front plate (PAI) / Adhesive layer D / Base material / Alignment film / Polarizer / Protective layer / Adhesive layer E / (λ / 4 layer) / Adhesive layer E / Positive C layer / Adhesive layer A / Organic EL panel substitute <Comparative example 2>
Front plate (PAI) / Adhesive layer A / Base material / Alignment film / Polarizer / Protective layer / Adhesive layer E / (λ / 4 layer) / Adhesive layer E / Positive C layer / Adhesive layer D / Organic EL panel substitute
実施例1~7及び比較例1~2の光学積層体を用いて、以下の各試験を行った。
Each of the following tests was performed using the optical laminates of Examples 1 to 7 and Comparative Examples 1 and 2.
<屈曲後の様子(屈曲試験)>
各光学積層体を20mm×110mmのサイズに切り出した後、図3(A)に示されているとおり、有機ELパネルの代用品側に厚さ2mmの二枚のガラス板201,201を粘着剤層を用いて貼り合わせた。二枚のガラス板201,201は光学積層体の半分の面積を有するものであり、粘着剤層202,202は厚さ25μmで光学積層体の中心線から両側に40mmずつ離して貼合した。これを平らな台に載置したとき、ガラス板201,201同士はその側面で接触する。光学積層体側が内側となるようにして光学積層体を中央部分の屈曲軸で折り曲げ(図3(B))、対向する面同士の距離を3.0mm(3.0mm厚のプレート使用、1.5R(図3には図示していない。))にすることで、「ガラス/粘着剤層/光学積層体(3.0mm厚のプレートを挟んだ‘U’字形状)/粘着剤層/ガラス」の測定用サンプルを準備した。温度60℃、相対湿度90%のオーブン内で6時間放置した後、折り曲げた部分である屈曲部の形状を確認した。 <State after bending (flexion test)>
After cutting each optical laminate into a size of 20 mm × 110 mm, as shown in FIG. 3 (A), two glass plates 201 and 201 having a thickness of 2 mm are attached to the substitute side of the organic EL panel as an adhesive. They were laminated using layers. The two glass plates 201 and 201 have half the area of the optical laminate, and the pressure-sensitive adhesive layers 202 and 202 have a thickness of 25 μm and are bonded to each other 40 mm apart from the center line of the optical laminate. When this is placed on a flat table, the glass plates 201 and 201 come into contact with each other on their side surfaces. 1. Bend the optical laminate along the bending axis in the center so that the optical laminate side is on the inside (Fig. 3 (B)), and use a plate with a thickness of 3.0 mm (3.0 mm thick) between the opposing surfaces. By setting it to 5R (not shown in FIG. 3), "glass / adhesive layer / optical laminate ('U' shape sandwiching a 3.0 mm thick plate) / adhesive layer / glass A sample for measurement was prepared. After leaving it in an oven at a temperature of 60 ° C. and a relative humidity of 90% for 6 hours, the shape of the bent portion, which was a bent portion, was confirmed.
各光学積層体を20mm×110mmのサイズに切り出した後、図3(A)に示されているとおり、有機ELパネルの代用品側に厚さ2mmの二枚のガラス板201,201を粘着剤層を用いて貼り合わせた。二枚のガラス板201,201は光学積層体の半分の面積を有するものであり、粘着剤層202,202は厚さ25μmで光学積層体の中心線から両側に40mmずつ離して貼合した。これを平らな台に載置したとき、ガラス板201,201同士はその側面で接触する。光学積層体側が内側となるようにして光学積層体を中央部分の屈曲軸で折り曲げ(図3(B))、対向する面同士の距離を3.0mm(3.0mm厚のプレート使用、1.5R(図3には図示していない。))にすることで、「ガラス/粘着剤層/光学積層体(3.0mm厚のプレートを挟んだ‘U’字形状)/粘着剤層/ガラス」の測定用サンプルを準備した。温度60℃、相対湿度90%のオーブン内で6時間放置した後、折り曲げた部分である屈曲部の形状を確認した。 <State after bending (flexion test)>
After cutting each optical laminate into a size of 20 mm × 110 mm, as shown in FIG. 3 (A), two
(段差、幅)
屈曲した光学積層体を開いて、前面板側が上を向くようにして平らな台に載置し、二次元測定機を用いてシワの形状を測定した。図4に示されているような断面形状において、最低高さ位置(H1)と、屈曲軸を中心としてその両翼における最高高さ位置(H21,H22)とのそれぞれの差の平均値を求め、その差を「段差」({(H21-H1)+(H22-H1)}/2)とした。また、両翼における最高高さ位置同士の水平距離(D)を「幅」とした。結果を表3に示す。 (Step, width)
The bent optical laminate was opened, placed on a flat table with the front plate side facing upward, and the shape of wrinkles was measured using a two-dimensional measuring machine. In the cross-sectional shape as shown in FIG. 4, the average value of the differences between the lowest height position (H 1 ) and the highest height position (H 21 , H 22) on both wings around the bending axis. Was obtained, and the difference was defined as a "step" ({(H 21- H 1 ) + (H 22- H 1 )} / 2). Further, the horizontal distance (D) between the highest height positions on both wings was defined as "width". The results are shown in Table 3.
屈曲した光学積層体を開いて、前面板側が上を向くようにして平らな台に載置し、二次元測定機を用いてシワの形状を測定した。図4に示されているような断面形状において、最低高さ位置(H1)と、屈曲軸を中心としてその両翼における最高高さ位置(H21,H22)とのそれぞれの差の平均値を求め、その差を「段差」({(H21-H1)+(H22-H1)}/2)とした。また、両翼における最高高さ位置同士の水平距離(D)を「幅」とした。結果を表3に示す。 (Step, width)
The bent optical laminate was opened, placed on a flat table with the front plate side facing upward, and the shape of wrinkles was measured using a two-dimensional measuring machine. In the cross-sectional shape as shown in FIG. 4, the average value of the differences between the lowest height position (H 1 ) and the highest height position (H 21 , H 22) on both wings around the bending axis. Was obtained, and the difference was defined as a "step" ({(H 21- H 1 ) + (H 22- H 1 )} / 2). Further, the horizontal distance (D) between the highest height positions on both wings was defined as "width". The results are shown in Table 3.
(視認性)
上記のように光学積層体を開いた状態で、屈曲部の歪曲を、蛍光灯の反射象を利用して観察し、表面の平滑性を目視評価した。この観察は暗室(蛍光灯の消灯時は0.02ルクス、点灯時は光学積層体が置かれた位置で2000ルクス。この照度の測定には「YL-102 Digital Light Meter」(UNIS社製)を用いた。)及び室内(蛍光灯の点灯時に約300ルクス)で行った。評価基準は以下のとおりである。評価結果を表3に示す。
A:蛍光灯の反射象歪曲が暗室及び室内でほとんど見られなかった。
B:暗室の蛍光灯の反射象歪曲が見られたが、室内ではほとんど見られなかった。
C:暗室及び室内で蛍光灯の反射象歪曲が顕著に見られた。 (Visibility)
With the optical laminate opened as described above, the distortion of the bent portion was observed using the reflection image of the fluorescent lamp, and the smoothness of the surface was visually evaluated. This observation is in a dark room (0.02 lux when the fluorescent lamp is off, 2000 lux when the optical laminate is placed when the fluorescent lamp is on. To measure this illuminance, "YL-102 Digital Light Meter" (manufactured by UNITS) Was used) and indoors (about 300 lux when the fluorescent lamp was turned on). The evaluation criteria are as follows. The evaluation results are shown in Table 3.
A: The reflected elephant distortion of the fluorescent lamp was hardly seen in the dark room and the room.
B: Reflective distortion of the fluorescent lamp in the dark room was observed, but it was hardly observed in the room.
C: Reflective elephant distortion of the fluorescent lamp was noticeably observed in the dark room and the room.
上記のように光学積層体を開いた状態で、屈曲部の歪曲を、蛍光灯の反射象を利用して観察し、表面の平滑性を目視評価した。この観察は暗室(蛍光灯の消灯時は0.02ルクス、点灯時は光学積層体が置かれた位置で2000ルクス。この照度の測定には「YL-102 Digital Light Meter」(UNIS社製)を用いた。)及び室内(蛍光灯の点灯時に約300ルクス)で行った。評価基準は以下のとおりである。評価結果を表3に示す。
A:蛍光灯の反射象歪曲が暗室及び室内でほとんど見られなかった。
B:暗室の蛍光灯の反射象歪曲が見られたが、室内ではほとんど見られなかった。
C:暗室及び室内で蛍光灯の反射象歪曲が顕著に見られた。 (Visibility)
With the optical laminate opened as described above, the distortion of the bent portion was observed using the reflection image of the fluorescent lamp, and the smoothness of the surface was visually evaluated. This observation is in a dark room (0.02 lux when the fluorescent lamp is off, 2000 lux when the optical laminate is placed when the fluorescent lamp is on. To measure this illuminance, "YL-102 Digital Light Meter" (manufactured by UNITS) Was used) and indoors (about 300 lux when the fluorescent lamp was turned on). The evaluation criteria are as follows. The evaluation results are shown in Table 3.
A: The reflected elephant distortion of the fluorescent lamp was hardly seen in the dark room and the room.
B: Reflective distortion of the fluorescent lamp in the dark room was observed, but it was hardly observed in the room.
C: Reflective elephant distortion of the fluorescent lamp was noticeably observed in the dark room and the room.
(カール)
上記のように光学積層体を開いた状態でのカールを目視で評価した。評価基準は以下のとおりである。評価結果を表3に示す。
A:面内で、屈曲軸に直交する端辺のカール発生現象が見られなかった。
C:面内で、屈曲軸に直交する端辺のカール発生現象が見られた。 (curl)
The curl in the open state of the optical laminate as described above was visually evaluated. The evaluation criteria are as follows. The evaluation results are shown in Table 3.
A: No curl generation phenomenon was observed at the end side orthogonal to the bending axis in the plane.
C: In the plane, a curl generation phenomenon was observed at the end edge orthogonal to the bending axis.
上記のように光学積層体を開いた状態でのカールを目視で評価した。評価基準は以下のとおりである。評価結果を表3に示す。
A:面内で、屈曲軸に直交する端辺のカール発生現象が見られなかった。
C:面内で、屈曲軸に直交する端辺のカール発生現象が見られた。 (curl)
The curl in the open state of the optical laminate as described above was visually evaluated. The evaluation criteria are as follows. The evaluation results are shown in Table 3.
A: No curl generation phenomenon was observed at the end side orthogonal to the bending axis in the plane.
C: In the plane, a curl generation phenomenon was observed at the end edge orthogonal to the bending axis.
<屈曲耐久性>
光学積層体を用いて、静的屈曲耐久性試験を行った。図5に示されているとおり、2つのステージ301、301を備えた屈曲装置(Science Town社製、STS-VRT-500)を準備し、ステージ301、301の上に光学積層体を載せた(図5(A))。2つのステージ301、301の間の距離(ギャップ)は3mm(1.5R)に設定した。このステージ301、301は、2つのステージの間(ギャップ)を中心に揺動可能であり、初期は2つのステージ301、301は同一平面を構成する。温度60℃、相対湿度90%の環境下で、2つのステージ301,301を90度回転させて2つのステージ301、301を閉じ(図5(B))、この姿勢で10日間保持した。10日間経過後、粘着剤層に気泡や剥離が発生していないかどうかを確認した。評価基準は以下のとおりである。評価結果を表3に示す。
A:粘着剤内部に気泡/剥離が発生しなかった。
C:粘着剤内部に気泡/剥離が発生した。 <Bending durability>
A static bending durability test was performed using an optical laminate. As shown in FIG. 5, a bending device (STS-VRT-500 manufactured by Science Town) provided with two stages 301 and 301 was prepared, and the optical laminate was placed on the stages 301 and 301 (). FIG. 5 (A). The distance (gap) between the two stages 301 and 301 was set to 3 mm (1.5R). The stages 301 and 301 can swing about between the two stages (gap), and the two stages 301 and 301 initially form the same plane. In an environment of a temperature of 60 ° C. and a relative humidity of 90%, the two stages 301 and 301 were rotated by 90 degrees to close the two stages 301 and 301 (FIG. 5 (B)), and the two stages 301 and 301 were held in this posture for 10 days. After 10 days, it was confirmed whether or not bubbles or peeling occurred in the pressure-sensitive adhesive layer. The evaluation criteria are as follows. The evaluation results are shown in Table 3.
A: No bubbles / peeling occurred inside the adhesive.
C: Bubbles / peeling occurred inside the adhesive.
光学積層体を用いて、静的屈曲耐久性試験を行った。図5に示されているとおり、2つのステージ301、301を備えた屈曲装置(Science Town社製、STS-VRT-500)を準備し、ステージ301、301の上に光学積層体を載せた(図5(A))。2つのステージ301、301の間の距離(ギャップ)は3mm(1.5R)に設定した。このステージ301、301は、2つのステージの間(ギャップ)を中心に揺動可能であり、初期は2つのステージ301、301は同一平面を構成する。温度60℃、相対湿度90%の環境下で、2つのステージ301,301を90度回転させて2つのステージ301、301を閉じ(図5(B))、この姿勢で10日間保持した。10日間経過後、粘着剤層に気泡や剥離が発生していないかどうかを確認した。評価基準は以下のとおりである。評価結果を表3に示す。
A:粘着剤内部に気泡/剥離が発生しなかった。
C:粘着剤内部に気泡/剥離が発生した。 <Bending durability>
A static bending durability test was performed using an optical laminate. As shown in FIG. 5, a bending device (STS-VRT-500 manufactured by Science Town) provided with two
A: No bubbles / peeling occurred inside the adhesive.
C: Bubbles / peeling occurred inside the adhesive.
表3において、前面板と基材との貼合に使用した粘着剤層のG値を「G1」、ポジティブC層と有機ELパネルの代用品の貼合に使用した粘着剤層のG値を「G2」として表示している。これらの結果によれば、両G値(G1,G2)の差の絶対値が小さい場合に、光学積層体の視認性とカールとの両方が良好であることが分かる。
In Table 3, the G value of the pressure-sensitive adhesive layer used for bonding the front plate and the base material is "G 1 ", and the G value of the pressure-sensitive adhesive layer used for bonding the positive C layer and the substitute for the organic EL panel. Is displayed as "G 2". From these results, it can be seen that when the absolute value of the difference between the two G values (G 1 , G 2 ) is small, both the visibility and the curl of the optical laminate are good.
本発明は、画像表示装置の一態様として利用することができる。
The present invention can be used as one aspect of an image display device.
1…光学積層体、2…前面板、3…第1の粘着剤層、4…円偏光板、5…第2の粘着剤層、6…背面板、8…屈曲軸。
1 ... Optical laminate, 2 ... Front plate, 3 ... First pressure-sensitive adhesive layer, 4 ... Circularly polarized light plate, 5 ... Second pressure-sensitive adhesive layer, 6 ... Back plate, 8 ... Bending shaft.
1 ... Optical laminate, 2 ... Front plate, 3 ... First pressure-sensitive adhesive layer, 4 ... Circularly polarized light plate, 5 ... Second pressure-sensitive adhesive layer, 6 ... Back plate, 8 ... Bending shaft.
Claims (4)
- 前面板と、第1の粘着剤層と、円偏光板と、第2の粘着剤層と、背面板と、をこの順に備え、
温度60℃、相対湿度90%の環境で求めた前記第1の粘着剤層及び前記第2の粘着剤層のひずみ(%)-応力(kPa)曲線における原点から最大応力値までの傾き(kPa)の値の差の絶対値が0.8以下である、光学積層体。 A front plate, a first pressure-sensitive adhesive layer, a circularly polarizing plate, a second pressure-sensitive adhesive layer, and a back plate are provided in this order.
The slope (kPa) from the origin to the maximum stress value in the strain (%) -stress (kPa) curve of the first pressure-sensitive adhesive layer and the second pressure-sensitive adhesive layer determined in an environment of a temperature of 60 ° C. and a relative humidity of 90%. An optical laminate in which the absolute value of the difference between the values of) is 0.8 or less. - 前記第1の粘着剤層の前記傾き(kPa)の値が0.15~0.9であり、かつ、前記第2の粘着剤層の前記傾き(kPa)の値が0.1~0.9である、請求項1記載の光学積層体。 The value of the inclination (kPa) of the first pressure-sensitive adhesive layer is 0.15 to 0.9, and the value of the inclination (kPa) of the second pressure-sensitive adhesive layer is 0.1 to 0. 9. The optical laminate according to claim 1.
- 前記前面板は、厚さが5~50μmであるガラス製の板状体を備えている、請求項1又は2記載の光学積層体。 The optical laminate according to claim 1 or 2, wherein the front plate includes a glass plate having a thickness of 5 to 50 μm.
- 請求項1~3のいずれか一項記載の光学積層体を備え、
前記背面板は、画像表示素子を含む、フレキシブル画像表示装置。 The optical laminate according to any one of claims 1 to 3 is provided.
The back plate is a flexible image display device including an image display element.
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JP2021001109A JP2021140138A (en) | 2020-03-06 | 2021-01-06 | Optical laminate and flexible image display device |
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JP2016151580A (en) * | 2015-02-16 | 2016-08-22 | 日東電工株式会社 | Optical film with adhesive and image display device |
JP2017126061A (en) * | 2016-01-11 | 2017-07-20 | 三星ディスプレイ株式會社Samsung Display Co.,Ltd. | Foldable display device |
JP2018028573A (en) * | 2016-08-15 | 2018-02-22 | 日東電工株式会社 | Laminate for Flexible Image Display Device and Flexible Image Display Device |
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JP2016151580A (en) * | 2015-02-16 | 2016-08-22 | 日東電工株式会社 | Optical film with adhesive and image display device |
JP2017126061A (en) * | 2016-01-11 | 2017-07-20 | 三星ディスプレイ株式會社Samsung Display Co.,Ltd. | Foldable display device |
JP2018028573A (en) * | 2016-08-15 | 2018-02-22 | 日東電工株式会社 | Laminate for Flexible Image Display Device and Flexible Image Display Device |
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