WO2021170003A1 - Variable compression ratio driving structure, engine, and vehicle - Google Patents
Variable compression ratio driving structure, engine, and vehicle Download PDFInfo
- Publication number
- WO2021170003A1 WO2021170003A1 PCT/CN2021/077712 CN2021077712W WO2021170003A1 WO 2021170003 A1 WO2021170003 A1 WO 2021170003A1 CN 2021077712 W CN2021077712 W CN 2021077712W WO 2021170003 A1 WO2021170003 A1 WO 2021170003A1
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- WO
- WIPO (PCT)
- Prior art keywords
- compression ratio
- variable compression
- wave generator
- eccentric shaft
- flexspline
- Prior art date
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B75/00—Other engines
- F02B75/04—Engines with variable distances between pistons at top dead-centre positions and cylinder heads
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D15/00—Varying compression ratio
- F02D15/02—Varying compression ratio by alteration or displacement of piston stroke
Definitions
- the application relates to the field of engine technology, and in particular to a variable compression ratio drive structure.
- variable compression ratio technology came into being.
- compression ratio adjustment forms are becoming more and more diversified.
- the multi-link variable compression ratio mechanism that uses the eccentric shaft to cooperate with the multi-link mechanism to drive the eccentric shaft to rotate through the multi-link mechanism to realize the change of the top dead center of the engine piston has become a large number of car companies. The focus of research and development.
- the matching structure of the motor and the harmonic reducer is used as the driving source, and the eccentric shaft is driven to rotate is a more driving form.
- the transmission mode between the motor and the harmonic reducer in the existing structure is mostly belt transmission, or the motor is arranged on the side of the engine cylinder and connected to the harmonic reducer for transmission.
- the existing structural form causes the overall width of the engine to be large, which is not conducive to the installation of the entire vehicle.
- the motor installation space or the motor mounting bracket needs to be processed when the cylinder is processed, which also makes the cylinder structure relatively Complex and difficult to process.
- the drive structure composed of the motor and the harmonic reducer is also easy to interfere with the damping pulley and damping belt on the engine, which is not conducive to the overall design of the engine. .
- the present application aims to propose a variable compression ratio drive structure, so as to make the overall drive structure compact and avoid interference with the damping pulley.
- variable compression ratio drive structure to drive the eccentric shaft in the variable compression ratio mechanism to rotate.
- the variable compression ratio drive structure includes a harmonic reducer unit fixed on the engine cylinder and fixed on the The motor unit on the rigid wheel in the harmonic reducer unit, the flexible wheel in the harmonic reducer unit is drivingly connected to one end of the eccentric shaft, and one end of the rotating shaft of the motor unit extends out and is in harmony with the
- the wave generator in the wave reducer is in transmission connection, and the rotation axis of the motor unit is offset to one side of the rotation axis of the harmonic reducer unit.
- An extension end extending from one side of the rotating shaft, and an oil passage communicating with the lubricating oil passage in the engine cylinder is constructed in the eccentric shaft, and the oil passage axially penetrates to the end of the extension end of the eccentric shaft Department.
- the rotation axis of the motor unit is offset below the rotation axis of the harmonic reducer unit.
- rotation axis of the motor unit is located directly below the rotation axis of the harmonic reducer unit.
- an internal gear ring is constructed in the wave generator, a gear is connected to one end of the rotating shaft that is in transmission connection with the wave generator, the gear is located in the wave generator, and the gear and Part of the teeth of the inner ring gear mesh with each other to form a meshing connection between the two.
- the opening of the oil passage at the end of the extension end is arranged opposite to the gear, and the projection of the opening on the gear is located inside the dedendum circle of the gear.
- a lubricating oil filter assembly is provided in the oil passage at the end of the extension end, and a notch penetrating the oil passage is formed at the end of the extension end, and the lubricating oil filter assembly includes The filter screen is arranged in the recess, and the filter screen is pressed into the recess by an oil plug fixed in the recess, and the oil plug is provided with one end penetrating through itself and the oil plug. The oil hole connected by the channel.
- one side of the wave generator is rotatably mounted on the extension end of the eccentric shaft by a first bearing, and the other side of the wave generator is rotatably mounted on the housing of the motor unit by a second bearing. middle.
- one side of the wave generator is rotatably mounted on the extension end of the eccentric shaft by a first bearing, and the other side of the wave generator slidably abuts on the housing of the motor unit, and A wear-resistant layer is provided at a portion of the housing that is in sliding contact with the wave generator.
- a thrust washer is provided at a portion of the housing that is in sliding contact with the wave generator, and the thrust washer is convex with respect to the housing and slidably abuts against the wave generator , And the anti-friction layer is located on the thrust washer.
- a flexspline pad placed in the flexspline is provided on the other side of the flexspline, and the flexspline is The connecting piece of the flexspline gasket and the flexspline is fixedly connected with the eccentric shaft.
- a timing cover covering the harmonic reducer unit is fixedly connected to the engine cylinder, and the motor unit crosses the timing cover and is fixedly connected to the rigid wheel And a sealing ring is sandwiched between the motor unit and the timing cover.
- one side of the wave generator is rotatably mounted on the extension end of the eccentric shaft by a first bearing, and the outer ring of the first bearing is interference press-fitted in the wave generator and mounted on the The end of the extension end is fixedly connected with a limiting member for limiting the inner ring of the first bearing.
- a notch penetrating the oil passage is constructed at the end of the extension end, the stopper is a plug with one end fixedly connected in the notch, and the other end of the plug is caused by itself The radially extends outwardly and is blocked on one side of the first bearing, and an oil hole that penetrates itself and communicates with the oil passage is provided in the plug.
- a lubricating oil filter assembly is provided in the oil passage at the end of the extension end, and the lubricating oil filter assembly includes a filter screen arranged in the recess, and the filter screen is formed by the plug Compressed in the recess.
- the engine block is provided with an oil hole that penetrates the engine block, and the oil hole penetrates to the inside of the rigid wheel connected to the engine block, so as to Lubricating oil is poured down between the rigid wheel and the flexible wheel.
- the present application also provides an engine including the variable compression ratio drive structure of the present application.
- the application also provides a vehicle including the engine of the application.
- variable compression ratio drive structure of the present application can effectively reduce the overall size of the drive structure by directly fixing the motor unit on the harmonic reducer unit, making the structure compact, which is beneficial to the arrangement in the engine, and at the same time by making
- the rotation axis of the motor unit is offset relative to the rotation axis of the harmonic reducer unit, and the eccentric arrangement of the motor can be used to avoid the damping belt, so as to avoid interference with the damping pulley, which is beneficial to the overall design of the engine.
- the motor unit is biased directly below to have a better avoidance effect, and the projection of the oil passage opening is within the range of the tooth root circle of the gear, which can block the sprayed lubricating oil to prevent the lubricating oil from entering the motor internal.
- the setting of the oil seal can further prevent the lubricating oil from entering the motor, and the setting of the oil hole can better ensure the lubrication effect of the reducer.
- one side of the wave generator is rotatably mounted on the eccentric shaft, and the other side is rotatably mounted on the housing of the motor unit or sliding against the housing, so that the wave generator can be reliably supported to limit The amount of axial movement of the wave generator.
- the wave generator can be reliably supported to limit The amount of axial movement of the wave generator.
- the outer ring of the first bearing is interference press-fitted in the wave generator, and setting a limiter can make the first bearing
- the inner ring is limited on the extension end, so that the wave generator can also be axially limited, and the wave generator can be effectively supported in the same way to limit its axial movement.
- the present application can reduce the friction loss during sliding contact through the arrangement of the thrust washer and the wear-resistant layer, and the arrangement of the flexspline gasket can prevent the flexspline from being crushed and damaged, and by making the timing cover cover Covering the reducer, arranging the motor unit and setting the sealing ring, can effectively ensure the sealing effect of the driving structure position.
- FIG. 1 is a schematic structural diagram of a variable compression ratio mechanism according to Embodiment 1 of the application;
- variable compression ratio driving structure is a schematic diagram of the variable compression ratio driving structure according to the first embodiment of the application.
- FIG. 3 is a schematic diagram of the variable compression ratio drive structure shown in FIG. 2 after being assembled in an engine block;
- Figure 4 is a side view of Figure 3;
- FIG. 5 is a schematic diagram of the offset arrangement of the motor unit according to the first embodiment of the application.
- Figure 6 is a partial enlarged view of part A in Figure 3;
- Fig. 7 is a schematic diagram of the arrangement of the thrust washer according to the first embodiment of the application.
- FIG. 10 is a schematic diagram of the pre-assembly of the eccentric shaft according to the first embodiment of the application.
- FIG. 11 is a schematic diagram of the assembly of the eccentric shaft and the rigid wheel according to the first embodiment of the application;
- Figure 12 is a schematic diagram of the assembly of the flexspline according to the first embodiment of the application.
- FIG. 13 is a schematic diagram of the assembly of the eccentric shaft, the rigid wheel and the flexible wheel in the engine block according to the first embodiment of the application;
- 15 is a schematic diagram of assembling the timing cover according to the first embodiment of the application.
- variable compression ratio driving structure 16 is a schematic diagram of the variable compression ratio driving structure according to the second embodiment of the application.
- Figure 17 is a partial enlarged view of part B in Figure 16;
- 19 is a schematic diagram of the assembly of the plug according to the second embodiment of the application.
- 501-Eccentric wheel 502-Oil passage, 503-Flange, 504-Extended end, 505-Connecting hole, 701-Locating pin hole, 1001-Inner gear ring, 1101-groove, 1102-installation groove, 1103 -Anti-rotation slot, 1501-anti-rotation block.
- This embodiment relates to a variable compression ratio drive structure, which is generally used as a part of the variable compression ratio mechanism to drive the eccentric shaft in the variable compression ratio mechanism to rotate, thereby realizing the adjustment of the engine compression ratio.
- variable compression ratio mechanism it is specifically a multi-link variable compression ratio mechanism, and an exemplary structure of the mechanism may be as shown in FIG. 1, at this time, the variable compression ratio mechanism is specifically It includes a piston 1 arranged in the engine cylinder, a crankshaft assembly and an eccentric shaft assembly rotating on the engine cylinder 7, and an adjusting connecting rod 3 that is rotated and fitted on the crankshaft 2 in the crankshaft assembly, and is hinged to the piston 1.
- the executive link 4 between one end of the adjustment link 3 and the drive link 6 between the eccentric shaft 5 hinged in the eccentric shaft assembly and the other end of the adjustment link 3, and generally, the drive link 6 Specifically, it is hinged with the eccentric wheel 501 on the eccentric shaft 5.
- variable compression ratio drive structure of this embodiment is also arranged in the engine block 7 and is used to drive the above-mentioned eccentric shaft 5 to rotate.
- the eccentric shaft 5 is driven to rotate by the drive structure, and the eccentric wheel 501 on the eccentric shaft 5 can drive the drive link 6 to swing, and the drive link 6 swings to make itself swing
- the support position changes, and the transmission of the adjusting connecting rod 3 and the executing connecting rod 4 also makes the top dead center position of the piston 1 higher or lower, so that the engine compression ratio can be adjusted.
- variable compression ratio drive structure of this embodiment can also be used in other variable compression ratio mechanisms using an eccentric shaft structure. It is restricted as long as the variable compression ratio mechanism can apply the drive structure of this embodiment and can obtain the expected effect.
- the overall structure of the variable compression ratio drive structure includes a harmonic reducer unit (X part) fixed on the engine cylinder 7, and a solid The motor unit (Part D) provided on the rigid wheel 8 in the harmonic reducer unit.
- the harmonic reducer unit is the same as the existing harmonic reducer structure, it is still composed of rigid wheel 8, flexible wheel 9 and wave generator 10, and the working principle of the harmonic reducer unit is also similar to that of the existing harmonic reducer.
- the structure of the harmonic reducer is the same.
- the motor unit of this embodiment can generally adopt a stepping motor to have better rotation control accuracy.
- this embodiment enables the motor unit to be directly fixed on the harmonic reducer unit, which can effectively reduce the size of the overall driving structure and make the structure compact to facilitate the arrangement in the engine.
- the rigid wheel 8 is fixed on the engine cylinder block 7, the flexible wheel 9 is drivingly connected to one end of the eccentric shaft 5, and one end of the rotating shaft 12 of the motor unit extends out and is drivingly connected to the wave generator 10
- the rotation axis of the motor unit is also offset to one side of the rotation axis of the harmonic reducer unit, so that the motor unit is eccentrically arranged relative to the harmonic reducer unit.
- the end of the eccentric shaft 5 connected with the flexspline 9 in this embodiment also has an extension end 504 extending to the side of the rotating shaft 12. The extension end 504 can be specifically referred to in FIG. 10 described below.
- the extension end 504 is configured on the extension end 504
- an oil passage 502 communicating with the lubricating oil passage in the engine cylinder 7 is also constructed in the eccentric shaft 5, and the oil passage 502 axially penetrates to the end of the extension end 504 of the eccentric shaft 5.
- this embodiment is aimed at the offset arrangement of the above-mentioned motor unit relative to the harmonic reducer unit, which may be along the height direction of the engine cylinder 7 so that the rotation axis of the motor unit is offset from the harmonic Below the rotation axis of the wave reducer unit, and in particular, preferably, as shown in FIG. 4, the rotation axis n of the motor unit is located directly below the rotation axis m of the harmonic reducer.
- the rotation axis n of the motor unit is located directly below the rotation axis m of the harmonic reducer.
- the upper part of the harmonic reducer unit is generally a damping pulley 22, and the engine damping pulley 22 is a flexible part, the design requirements need to allow the wheel train belt to generate a certain amount of beating during operation. Therefore, by biasing the motor unit below, it can provide a space for the vibration of the damping pulley 22 and the belt on it to avoid the impact on the normal operation of the engine train.
- the rotation axis is set directly below the rotation axis of the harmonic reducer unit, and the avoidance effect is the best at this time.
- the rigid wheel 8 in the harmonic reducer unit is specifically fixed to the engine cylinder block 7 by bolts.
- the housing 11 in the motor unit is also fixed to the rigid wheel 8 by bolts.
- the rigid wheel 8 and the housing 11 of the motor unit are respectively provided with mounting holes for bolt penetration, and as shown in FIG. 5, the double-dot chain circle e is the mounting holes on the housing 11.
- the double-dot chain circle f is also the connection line between the mounting holes on the rigid wheel 8. Due to the eccentric arrangement of the motor unit, the two-dot chain circle e crosses the two-dot chain circle f instead of nesting.
- the positions of the housing 11 corresponding to the mounting holes on the rigid wheel 8 are also respectively Notches are formed to avoid the mounting holes of the rigid wheel 8, and the closer these notches are to the intersection of the two dash-dotted circles, the larger the size.
- the transmission connection between the shaft 12 of the motor unit and the wave generator 10 in this embodiment is specifically that an inner ring gear 1001 is constructed in the wave generator 10, and A gear 13 is connected to one end of the rotating shaft 12 that is in transmission connection with the wave generator 10.
- the gear 13 is located in the wave generator 10, and the gear 13 also meshes with part of the teeth of the ring gear 1001 to form a gap between the two. Engaged and connected.
- the teeth in the ring gear 1001 meshing with the gear 13 are also the bottom part thereof.
- the oil passage 502 of the eccentric shaft 5 through the aforementioned arrangement of the oil passage 502 of the eccentric shaft 5, it can be transmitted between the gear 13 and the ring gear 1001, as well as the wave generator 10, the flexspline 9 and other components in the harmonic reducer unit. Lubricating oil is provided between them to achieve effective lubrication of various components.
- the extended end 504 of the eccentric shaft 5 since the extended end 504 of the eccentric shaft 5 is arranged directly to the motor unit, fine metal impurities are unavoidable in the lubricating oil. Therefore, in order to prevent the lubricating oil sprayed from the oil passage 502 from entering the motor unit, the metal impurities are connected to the motor circuit The solder joints on the board cause the motor to short circuit.
- the opening of the oil passage 502 at the end of the extension end 504 is arranged opposite to the gear 13, and the projection of the opening on the gear 13 is also located at the tooth root of the gear 13 Inside the circle.
- an oil passage 502 located at the end of the extension end 504 is also provided with a lubricating oil filter assembly for filtering lubricating oil.
- the filter assembly specifically includes a filter screen 24 arranged in the recess, and the filter screen 24 is pressed in the recess by an oil plug 25 fixed in the recess, and the oil plug 25 is also provided with one end and an oil passage that penetrates itself. 502 connected oil hole k.
- the amount of lubricating oil required between the gear 13 and the ring gear 1001, as well as the flexspline 9, the wave generator 10 and other related components in the harmonic reducer unit during use is relatively large. Therefore, the diameter of the oil hole k on the oil plug 25 can be designed to be small, so that the flow of lubricating oil can be restricted and the oil pressure in the eccentric shaft 5 can be ensured.
- the oil plug 25 it can be interference press-fitted or screwed into the recess at the end of the eccentric shaft 5, and the oil plug 25 can be made of a relatively simple cylindrical steel block.
- the oil plug 25 is modified from a hexagon socket screw with a taper end, which flattens the taper end of the screw and drills an oil hole k inside.
- the inner hexagonal hole and the oil hole k in the oil plug 25 penetrate through, and essentially constitute a part of the oil hole k, but due to the hexagonal inner hole k
- the inner diameter of the hole is larger than the oil hole k, and the lubricating oil sprayed from the oil hole k in actual use only flows through the inner hexagonal hole.
- the lubricating oil coming from the eccentric shaft 5 in this embodiment first enters the junction of the gear 13 and the ring gear 1001, and then Then the wave generator 10 enters the meshing place of the flexible wheel 9 and the rigid wheel 8, and finally flows into the oil pan of the engine through the third bearing 17 mentioned below at the rear end.
- the above lubrication path can meet the lubrication requirements of the gear 13, the ring gear 1001, the wave generator 10, the flexible wheel 9 and the rigid wheel 7, and the third bearing 17.
- the above-mentioned lubrication path is mainly at a position below the horizontal plane where the oil passage 502 is located, and because the flexspline 9 drives the eccentric shaft 5 generally only rotates within a certain angle range, but not The full rotation will cause the lubrication range to always be fixed within the rotation range of the flexspline 9, so that parts of the meshing teeth of the flexspline 9 and the rigid wheel 8 are prone to poor lubrication.
- the engine cylinder 7 is also provided with an oil hole 19 that penetrates the engine cylinder 7.
- the oil hole 19 penetrates to the inside of the rigid wheel 8 connected to the engine block 7 so as to be able to drench between the rigid wheel and the flexible wheel 9 at the cylinder head, tensioner or other mechanism inside the timing cover 18 Circulate lubricating oil to ensure the lubrication effect between the flexible wheel 9 and the rigid wheel 8.
- a lubricating oil filter structure can also be provided in the above-mentioned oiling hole 19, and the structure may be assembled to the oiling hole, for example.
- the filter in 19 is fine.
- its axial direction is preferentially perpendicular to the horizontal direction of the engine.
- the shape of the wave generator 10 is an elliptical structure, it is not allowed to bear radial force during the movement, and the flexspline 9 is a thin-walled piece.
- the flexspline 9 The shape changes with the rotation of the wave generator 10.
- the shape of the flexspline 9 is directly determined by the wave generator 10 during the meshing process of the meshing teeth on the flexspline 9 with the rigid wheel 8. If the axial movement of the wave generator 10 is too large, it will affect the mesh length between the flexible wheel 9 and the rigid wheel 8, and directly affect the force of the teeth. The amount of axial movement must be limited within the allowable range.
- one side of the wave generator 10 is rotatably mounted on the eccentric by the first bearing 14.
- the first bearings 14 are also two arranged side by side, with clearance fit between them and the extension end 504, and interference fit between them and the wave generator 10.
- the other side of the wave generator 10 slidably abuts on the housing 11 of the motor unit, and in order to reduce the friction loss, the part of the housing 11 that slidably abuts the wave generator 10 is also provided with a resistance. Grinding layer.
- the thrust washer 15 of this embodiment can also adopt other conventional structural forms.
- the wear-resistant layer it may be, for example, a wear-resistant alloy layer, and the corresponding thrust washer 15 uses a steel material as the backing material, or the thrust washer 15 is made of other base materials, which is resistant to It is also possible that the grinding layer is provided as a wear-resistant coating.
- the wave generator 10 is arranged to be rotated by the first bearing 14 on one side, and the other side adopts a sliding abutment arrangement
- the wave generator 10 is another feasible option.
- the setting method as shown in FIG. 8 at this time, can also make one side of the wave generator 10 still rotatably mounted on the extension end 504 of the eccentric shaft 5 through the first bearing 14, while the other side of the wave generator 10 is
- the second bearing 26 is rotatably installed in the housing 11 of the motor unit.
- first bearing 14 only one first bearing 14 can be used, and there is still an interference fit between the first bearing 14 and the wave generator 10, and there is still a clearance fit between the first bearing 14 and the extension end 504 of the eccentric shaft 5. There is a clearance fit between the second bearing 26 and the wave generator 10, and an interference fit with the housing 11 of the motor unit.
- the reliable arrangement of the wave generator 10 can also be realized to limit the axial movement of the wave generator 10.
- the above two arrangements of the wave generator 10 are adopted, and only an extension end 504 is provided at the end of the eccentric shaft 5, and the extension end 504 constitutes a support end for supporting the wave generator 10.
- this direct support form can reduce the first-level assembly error, and the extension end 504 is the same as the outer circle of the main journal of the eccentric shaft 5
- the process processing can also effectively ensure the coaxiality during the assembling process of the wave generator 10, thereby improving its transmission accuracy and reliability.
- the flange portion 503 is provided with a number of connecting holes 505 arranged annularly.
- the connecting holes 505 may generally be threaded holes, and the flexspline 9 can be fastened to the flange portion 503 by bolts.
- this embodiment is a preferred implementation form.
- a flexspline washer 16 located in the flexspline 9 can be provided, and the flexspline 9 is fixedly connected to the eccentric shaft 5 by passing through the flexspline washer 16 and the connecting piece of the flexspline 9
- the connecting piece is generally the above-mentioned bolt.
- a third bearing 17 is also provided at the end connecting the eccentric shaft 5 and the flexspline 9 to pass the third bearing 17 makes the eccentric shaft 5 rotatably installed in the rigid wheel 8.
- the radial support of the eccentric shaft 5 via the third bearing 17 can limit the radial beating generated when the cylinder transmitted by the multi-link mechanism borne by the eccentric shaft 5 explodes, so as to prevent the flexspline 9 from being caused by the eccentric shaft 5. Drive and appear big radial runout.
- a timing cover 18 covering the harmonic reducer unit is fixedly connected to the engine cylinder 7, and at this time, the motor unit is the horizontal
- the timing cover 18 is penetrated to be fixedly connected to the rigid wheel 8, and a sealing ring 21 is also sandwiched between the housing 11 of the motor unit and the timing cover 18.
- a groove 1101 is provided on the outer peripheral wall of the housing 11 of the motor unit, and the above-mentioned sealing ring 21 is installed in the groove 1101.
- the sealing ring 21 is preferably Can be two arranged side by side.
- the filter screen 24 is fixed in the eccentric shaft 5 through the oil plug 25.
- this step can be omitted.
- the third bearing 17 is first interference press fitted in the stepped hole on the rigid wheel 8, and then the end of the eccentric shaft 5 with the extended end 504 is passed through the inner ring of the third bearing 17 to be rotatably mounted on the inner ring of the third bearing 17 Just round 8 in.
- the end face of the flange part 503 is attached, and then the flange part 503 on the eccentric shaft 5 is fixedly connected with the flange part 503 on the eccentric shaft 5 through the flexspline gasket 16 and bolts.
- the housing 1 supports the wave generator 10 through the thrust washer 15 or the second bearing 26 according to the design choice, and the wave generator 10 is connected to the wave generator 10 as the motor unit penetrates.
- the thrust washer 15 can be connected, or the wave generator 10 can be installed in the second bearing 26.
- the first bearing 14 on the other side should be the same as before.
- the described arrangement is two arranged side by side.
- the motor unit is inserted into the timing cover 18, it is also necessary to rotate the motor unit to adjust its angle so that the axis of the motor unit is directly below the axis of the harmonic reducer unit, and the terminal 23 is plugged into the motor unit.
- the opening of the engine is horizontally directed to the intake side relative to the engine block.
- the meshing part of the gear 13 on the motor unit and the ring gear 1001 in the wave generator 10 is located at the lowest position vertically below, and is on the flow path of the lubricating oil, while the opening of the plug-in terminal 23 faces the entrance The air side can also be easily plugged and unplugged.
- this embodiment may also be preferably provided between the engine block 7 and the small reducer cover 27 to predetermine the installation of the small reducer cover 27.
- the positioning portion may include, for example, positioning pin holes 701 respectively provided on the engine block 7 and the small cover 27 of the reducer, and positioning pins 28 whose two ends are inserted into the two positioning pin holes 701, or the positioning
- the part can also adopt other existing conventional pre-positioning structures.
- This embodiment also relates to a variable compression ratio drive structure, which has substantially the same structure as the variable compression ratio drive structure in the first embodiment. The difference is that as shown in FIG. 16 in combination with FIGS. 17 and 18
- one side of the wave generator 10 is rotatably mounted on the extension end 504 of the eccentric shaft 5 by the first bearing 14, and is assembled by interference between the outer ring of the first bearing 14 and the wave generator 10, And through the arrangement of the limiting member that limits the inner ring of the first bearing 14 at the end of the extension end 504, the wave generator 10 can be reliably supported and the axial movement of the wave generator 10 can be restricted.
- the end of the extension end 504 of the eccentric shaft 5 is configured with a notch penetrating the oil passage 502, and as an exemplary structure, the limiting member of this embodiment is specifically one end fixedly connected to the The plug 30 in the recess, the other end of the plug 30 is blocked on one side of the inner ring of the first bearing 14 due to its radial extension, and the plug 30 is also provided with a penetrating through itself and The oil hole k through which the oil passage 502 communicates.
- the plug 30 of this embodiment may preferably have one end screwed into the recess, and the other end of the plug 30 extends radially outward to limit the stop on one side of the inner ring of the first bearing 14, thereby Cooperating with the shoulder structure on the extension end 504 on the other side can also achieve the limit restriction on the inner ring of the first bearing 14.
- the inner hexagonal hole and the oil hole k in the plug 30 penetrate through, and substantially constitute a part of the oil hole k, but due to the hexagonal inner hole
- the inner diameter is larger than the oil hole k, and the lubricating oil sprayed from the oil hole k in actual use only flows through the inner hexagonal hole.
- a lubricating oil filter assembly for filtering lubricating oil is also provided in the oil passage 502 at the end of the extension end 504, and is used as the lubricating oil.
- the exemplary structure of the oil filter assembly is shown in FIG. 17.
- the above lubricating oil filter assembly specifically includes a filter mesh 24 arranged in the recess, and the filter mesh is also compressed in the recess by the plug 30.
- the first bearings 14 are also preferably two arranged side by side, so that through the two rows of the first bearings 14, one-point support can be changed into two-point support in the axial direction, making the support more reliable.
- the inner ring of the first bearing 14 and the filter screen 15 are limited at the same time.
- a plugging structure with an oil hole k like the oil plug 25 in the first embodiment can be embedded in the recess at the end of the extension end 504 to compress the filter screen 15.
- the limiter used for the inner ring limit of the first bearing 14 can be screwed or interference press fitted on the outer circumference of the extension end 504, and is also blocked on the inner ring side of the first bearing 14 structure.
- the third bearing 17 is interference press fitted into the stepped hole on the rigid wheel 8, and then the end of the eccentric shaft 5 with the extended end 504 is passed through the inner ring of the third bearing 17 to be rotatably installed in the rigid wheel 8. Then install the flexible wheel 9 into the rigid wheel 8, so that the flexible wheel 9 and the rigid wheel 8 are in a transmission fit, and the flexible wheel 9 is sleeved on the extension end 504 to fit the end face of the flange 503 on the eccentric shaft 5. , Then pass through the flexspline gasket 16 and use bolts to be fixedly connected with the flange portion 503 on the eccentric shaft 5.
- the first bearing 14 is press-fitted in the wave generator 10, and then the wave generator 10 with the first bearing 14 is installed in the flexspline 9 located in the rigid wheel 8, thereby passing the wave generator 10 through the first bearing 14
- a bearing 14 is rotatably mounted on the extension end 504 of the eccentric shaft 5 to make the wave generator 10 and the flexspline 9 drive and cooperate.
- the tool 29 can also be used to rotate the wave generator 10 into the flexspline 9 at a certain rotation speed, so that the wave generator 10 can be pressed in.
- the timing cover 18 installs the timing cover 18 on the engine cylinder block 7, and first pre-tighten the timing cover 18 to cover the harmonic reducer unit in the engine cylinder block 7, and then pass the motor unit through the timing cover
- the cover 18 connects the housing 11 to the rigid wheel 8 and then tightens the housing 11 and the timing cover 18.
- the sealing ring 21 is sealed between the housing 11 and the timing cover 18 as the housing 11 penetrates, and the connecting terminal 23 in the motor unit is outside the timing cover 18.
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Abstract
A variable compression ratio driving structure, for use in driving an eccentric shaft (5) in a variable compression ratio mechanism to rotate. The variable compression ratio driving structure comprises a harmonic reducer unit fixedly provided on an engine cylinder, and a motor unit fixedly provided on a rigid circular spline (8) in the harmonic reducer unit; a flexspline (9) in the harmonic reducer unit is drivingly connected to one end of the eccentric shaft (5); one end of a rotating shaft (12) of the motor unit extends out and is drivingly connected to a wave generator (10) in the harmonic reducer; the rotation axis of the motor unit is biased to one side of the rotation axis of the harmonic reducer unit; the end of the eccentric shaft (5) connected to the flexspline (9) is provided with an extension end (504) extending to one side of the rotating shaft; an oil channel axially passes through the eccentric shaft (5) to the end of the extension end (504). The variable compression ratio driving structure can give a space for a damper pulley in an engine, and effective work of the driving structure can be effectively ensured. Also provided are an engine and a vehicle.
Description
相关申请的交叉引用Cross-references to related applications
本申请要求2020年02月24日提交的中国专利申请202010113479.5的权益,该申请的内容通过引用被合并于本文。This application claims the rights and interests of the Chinese patent application 202010113479.5 filed on February 24, 2020, the content of which is incorporated herein by reference.
本申请涉及发动机技术领域,特别涉及一种可变压缩比驱动结构。The application relates to the field of engine technology, and in particular to a variable compression ratio drive structure.
为降低发动机排量,提高燃油燃烧效率及燃油经济性,可变压缩比技术应运而生,随着可变压缩比技术的不断发展,压缩比调节形式也越来越多样化。其中,采用偏心轴与多连杆机构配合,以在驱使偏心轴转动时经由多连杆机构的传动,进而实现发动机活塞上止点变化的多连杆式可变压缩比机构已成为众多车企研发的重点。In order to reduce engine displacement, improve fuel combustion efficiency and fuel economy, variable compression ratio technology came into being. With the continuous development of variable compression ratio technology, compression ratio adjustment forms are becoming more and more diversified. Among them, the multi-link variable compression ratio mechanism that uses the eccentric shaft to cooperate with the multi-link mechanism to drive the eccentric shaft to rotate through the multi-link mechanism to realize the change of the top dead center of the engine piston has become a large number of car companies. The focus of research and development.
在现在的多连杆式可变压缩比机构中,电机与谐波减速器的配合结构作为驱动源,以驱动偏心轴转动是采用较多的一种驱动形式。目前,现有结构中电机和谐波减速器之间的传动方式多为皮带传动,或是将电机布置在发动机缸体的侧面,并与谐波减速器传动连接。现有的结构形式导致发动机整体宽度较大,不利于整车搭载,且在电机侧置结构中,缸体加工时也需留出电机安装空间或加工出电机安装支架,也使得缸体结构较为复杂,加工难度较高。In the current multi-link variable compression ratio mechanism, the matching structure of the motor and the harmonic reducer is used as the driving source, and the eccentric shaft is driven to rotate is a more driving form. At present, the transmission mode between the motor and the harmonic reducer in the existing structure is mostly belt transmission, or the motor is arranged on the side of the engine cylinder and connected to the harmonic reducer for transmission. The existing structural form causes the overall width of the engine to be large, which is not conducive to the installation of the entire vehicle. In addition, in the motor side structure, the motor installation space or the motor mounting bracket needs to be processed when the cylinder is processed, which also makes the cylinder structure relatively Complex and difficult to process.
此外,目前的可变压缩比机构中,电机及谐波减速器构成的驱动结构在设置上,其也易与发动机上的减震皮带轮及减震皮带等发生干涉,从而不利于发动机的整体设计。In addition, in the current variable compression ratio mechanism, the drive structure composed of the motor and the harmonic reducer is also easy to interfere with the damping pulley and damping belt on the engine, which is not conducive to the overall design of the engine. .
发明内容Summary of the invention
有鉴于此,本申请旨在提出一种可变压缩比驱动结构,以可使得整体驱动结构较为紧凑,且能够避免与减震皮带轮发生干涉。In view of this, the present application aims to propose a variable compression ratio drive structure, so as to make the overall drive structure compact and avoid interference with the damping pulley.
为达到上述目的,本申请的技术方案是这样实现的:In order to achieve the above-mentioned purpose, the technical solution of this application is realized as follows:
一种可变压缩比驱动结构,以驱使可变压缩比机构中的偏心轴转动,所述可变压缩比驱动结构包括固设于发动机缸体上的谐波减速器单元,以及固设于所述谐波减速器单元中的刚轮上的电机单元,所述谐波减速器单元中的柔轮与所述偏心轴的一端传动连接,所述电机单元的转轴一端外伸并与所述谐波减速器中的波发生器传动连接,且所述电机单元的转动轴线偏置于所述谐波减速器单元转动轴线的一侧,所述偏心轴与所述柔轮相连的一端具有向所述转轴一侧延伸的延伸端,并于所述偏心轴内构造有与所述发动机缸体内的润滑油路连通的油道,所述油道轴向贯穿至所述偏心轴的延伸端的端部。A variable compression ratio drive structure to drive the eccentric shaft in the variable compression ratio mechanism to rotate. The variable compression ratio drive structure includes a harmonic reducer unit fixed on the engine cylinder and fixed on the The motor unit on the rigid wheel in the harmonic reducer unit, the flexible wheel in the harmonic reducer unit is drivingly connected to one end of the eccentric shaft, and one end of the rotating shaft of the motor unit extends out and is in harmony with the The wave generator in the wave reducer is in transmission connection, and the rotation axis of the motor unit is offset to one side of the rotation axis of the harmonic reducer unit. An extension end extending from one side of the rotating shaft, and an oil passage communicating with the lubricating oil passage in the engine cylinder is constructed in the eccentric shaft, and the oil passage axially penetrates to the end of the extension end of the eccentric shaft Department.
进一步的,沿所述发动机缸体的高度方向,所述电机单元的转动轴线偏置于所述谐波减速器单元转动轴线的下方。Further, along the height direction of the engine block, the rotation axis of the motor unit is offset below the rotation axis of the harmonic reducer unit.
进一步的,所述电机单元的转动轴线位于所述谐波减速器单元转动轴线的正下方。Further, the rotation axis of the motor unit is located directly below the rotation axis of the harmonic reducer unit.
进一步的,于所述波发生器内构造有内齿圈,所述转轴的与所述波发生器传动连接的一端连接有齿轮,所述齿轮位于所述波发生器内,且所述齿轮与所述 内齿圈的部分齿相咬合,而构成两者间的啮合相连。Further, an internal gear ring is constructed in the wave generator, a gear is connected to one end of the rotating shaft that is in transmission connection with the wave generator, the gear is located in the wave generator, and the gear and Part of the teeth of the inner ring gear mesh with each other to form a meshing connection between the two.
进一步的,所述油道于所述延伸端端部的开口与所述齿轮相对布置,且所述开口于所述齿轮上的投影位于所述齿轮的齿根圆内部。Further, the opening of the oil passage at the end of the extension end is arranged opposite to the gear, and the projection of the opening on the gear is located inside the dedendum circle of the gear.
进一步的,在位于所述延伸端端部的所述油道中设有润滑油过滤组件,并于所述延伸端的端部构造有与所述油道贯通的凹口,所述润滑油过滤组件包括设于所述凹口内的滤网,所述滤网由固设于所述凹口内的油堵压紧于所述凹口中,并于所述油堵内设有贯穿自身且一端和所述油道连通的油孔。Further, a lubricating oil filter assembly is provided in the oil passage at the end of the extension end, and a notch penetrating the oil passage is formed at the end of the extension end, and the lubricating oil filter assembly includes The filter screen is arranged in the recess, and the filter screen is pressed into the recess by an oil plug fixed in the recess, and the oil plug is provided with one end penetrating through itself and the oil plug. The oil hole connected by the channel.
进一步的,所述波发生器的一侧由第一轴承转动安装于所述偏心轴的延伸端上,所述波发生器的另一侧由第二轴承转动安装于所述电机单元的壳体中。Further, one side of the wave generator is rotatably mounted on the extension end of the eccentric shaft by a first bearing, and the other side of the wave generator is rotatably mounted on the housing of the motor unit by a second bearing. middle.
进一步的,所述波发生器的一侧由第一轴承转动安装于所述偏心轴的延伸端上,所述波发生器的另一侧滑动抵接于所述电机单元的壳体上,且于所述壳体的与所述波发生器滑动抵接的部位设有耐磨层。Further, one side of the wave generator is rotatably mounted on the extension end of the eccentric shaft by a first bearing, and the other side of the wave generator slidably abuts on the housing of the motor unit, and A wear-resistant layer is provided at a portion of the housing that is in sliding contact with the wave generator.
进一步的,于所述壳体的与所述波发生器滑动抵接的部位设有止推垫片,所述止推垫片相对于所述壳体外凸而与所述波发生器滑动抵接,且所述耐摩层位于所述止推垫片上。Further, a thrust washer is provided at a portion of the housing that is in sliding contact with the wave generator, and the thrust washer is convex with respect to the housing and slidably abuts against the wave generator , And the anti-friction layer is located on the thrust washer.
进一步的,相对于所述柔轮的与所述偏心轴相接的一侧,在所述柔轮的另一侧设有置于所述柔轮内的柔轮垫片,所述柔轮经穿设所述柔轮垫片及所述柔轮的连接件和所述偏心轴固连。Further, with respect to the side of the flexspline that is connected to the eccentric shaft, a flexspline pad placed in the flexspline is provided on the other side of the flexspline, and the flexspline is The connecting piece of the flexspline gasket and the flexspline is fixedly connected with the eccentric shaft.
进一步的,于所述发动机缸体上固连有包罩于所述谐波减速器单元外的正时罩盖,所述电机单元横穿所述正时罩盖而固连于所述刚轮上,并于所述电机单元和所述正时罩盖之间夹置有密封圈。Further, a timing cover covering the harmonic reducer unit is fixedly connected to the engine cylinder, and the motor unit crosses the timing cover and is fixedly connected to the rigid wheel And a sealing ring is sandwiched between the motor unit and the timing cover.
进一步的,所述波发生器的一侧由第一轴承转动安装于所述偏心轴的延伸端上,所述第一轴承的外圈过盈压装于所述波发生器中,并于所述延伸端的端部固连有以限位所述第一轴承的内圈的限位件。Further, one side of the wave generator is rotatably mounted on the extension end of the eccentric shaft by a first bearing, and the outer ring of the first bearing is interference press-fitted in the wave generator and mounted on the The end of the extension end is fixedly connected with a limiting member for limiting the inner ring of the first bearing.
进一步的,于所述延伸端的端部构造有与所述油道贯通的凹口,所述限位件为一端固连于所述凹口内的堵头,且所述堵头的另一端因自身的径向外伸而挡置在所述第一轴承的一侧,并于所述堵头内设有贯穿自身并和所述油道连通的油孔。Further, a notch penetrating the oil passage is constructed at the end of the extension end, the stopper is a plug with one end fixedly connected in the notch, and the other end of the plug is caused by itself The radially extends outwardly and is blocked on one side of the first bearing, and an oil hole that penetrates itself and communicates with the oil passage is provided in the plug.
进一步的,在位于所述延伸端端部的所述油道中设有润滑油过滤组件,所述润滑油过滤组件包括设于所述凹口内的滤网,且所述滤网由所述堵头压紧在所述凹口内。Further, a lubricating oil filter assembly is provided in the oil passage at the end of the extension end, and the lubricating oil filter assembly includes a filter screen arranged in the recess, and the filter screen is formed by the plug Compressed in the recess.
进一步的,于所述发动机缸体上设有贯穿所述发动机缸体的上油孔,且所述上油孔贯穿至与所述发动机缸体相连的所述刚轮的内部,以向所述刚轮和所述柔轮之间下淋润滑油。Further, the engine block is provided with an oil hole that penetrates the engine block, and the oil hole penetrates to the inside of the rigid wheel connected to the engine block, so as to Lubricating oil is poured down between the rigid wheel and the flexible wheel.
本申请还提供一种发动机,所述发动机包括本申请的可变压缩比驱动结构。The present application also provides an engine including the variable compression ratio drive structure of the present application.
本申请还提供一种车辆,所述车辆包括本申请的发动机。The application also provides a vehicle including the engine of the application.
相对于现有技术,本申请具有以下优势:Compared with the prior art, this application has the following advantages:
本申请的可变压缩比驱动结构通过使电机单元直接固定于谐波减速器单元上,可有效减小驱动结构的整体尺寸,使其结构紧凑,而有利于在发动机中的布置,同时通过使得电机单元的转动轴线相对于谐波减速器单元的转动轴线偏置,则能够利用电机的偏心布置以避让减震皮带,从而能够避免与减震皮带轮发生干涉,而利于发动机的整体设计。The variable compression ratio drive structure of the present application can effectively reduce the overall size of the drive structure by directly fixing the motor unit on the harmonic reducer unit, making the structure compact, which is beneficial to the arrangement in the engine, and at the same time by making The rotation axis of the motor unit is offset relative to the rotation axis of the harmonic reducer unit, and the eccentric arrangement of the motor can be used to avoid the damping belt, so as to avoid interference with the damping pulley, which is beneficial to the overall design of the engine.
同时,本申请中使得电机单元偏置于正下方避让效果更优,而使得油道开口的投影位于齿轮的齿根圆范围内,则可对喷射的润滑油进行阻挡,以避免润滑 油进入电机内部。而油封的设置可进一步防止润滑油进入电机内,且上油孔的设置可更好的保证减速器的润滑效果。At the same time, in the present application, the motor unit is biased directly below to have a better avoidance effect, and the projection of the oil passage opening is within the range of the tooth root circle of the gear, which can block the sprayed lubricating oil to prevent the lubricating oil from entering the motor internal. The setting of the oil seal can further prevent the lubricating oil from entering the motor, and the setting of the oil hole can better ensure the lubrication effect of the reducer.
此外,本申请通过波发生器一侧转动安装于偏心轴上,另一侧转动安装于电机单元的壳体上或是与壳体滑动抵接,则能够对波发生器进行可靠支撑,以限制波发生器的轴向窜动量。而通过使波发生器的一侧由第一轴承转动安装于偏心轴的延伸端上,且第一轴承的外圈过盈压装于波发生器中,并设置限位件可将第一轴承的内圈限制在延伸端上,由此也能够对波发生器进行轴向限位,以同样的可有效的对波发生器的进行支撑,限制其轴向窜动。In addition, in the present application, one side of the wave generator is rotatably mounted on the eccentric shaft, and the other side is rotatably mounted on the housing of the motor unit or sliding against the housing, so that the wave generator can be reliably supported to limit The amount of axial movement of the wave generator. And by making one side of the wave generator rotated by the first bearing and mounted on the extension end of the eccentric shaft, and the outer ring of the first bearing is interference press-fitted in the wave generator, and setting a limiter can make the first bearing The inner ring is limited on the extension end, so that the wave generator can also be axially limited, and the wave generator can be effectively supported in the same way to limit its axial movement.
另外,本申请通过止推垫片及耐磨层的设置,可减少滑动抵接时的摩擦损失,通过柔轮垫片的设置可避免柔轮被压溃损坏,而通过使得正时罩盖包罩减速器,并使电机单元穿设布置且设置密封圈,则能够有效保证驱动结构位置的密封效果。In addition, the present application can reduce the friction loss during sliding contact through the arrangement of the thrust washer and the wear-resistant layer, and the arrangement of the flexspline gasket can prevent the flexspline from being crushed and damaged, and by making the timing cover cover Covering the reducer, arranging the motor unit and setting the sealing ring, can effectively ensure the sealing effect of the driving structure position.
构成本申请的一部分的附图用来提供对本申请的进一步理解,本申请的示意性实施例及其说明用于解释本申请,并不构成对本申请的不当限定。在附图中:The drawings constituting a part of the application are used to provide a further understanding of the application, and the exemplary embodiments and descriptions of the application are used to explain the application, and do not constitute an improper limitation of the application. In the attached picture:
图1为本申请实施例一所述的可变压缩比机构的结构示意图;FIG. 1 is a schematic structural diagram of a variable compression ratio mechanism according to Embodiment 1 of the application;
图2为本申请实施例一所述的可变压缩比驱动结构的示意图;2 is a schematic diagram of the variable compression ratio driving structure according to the first embodiment of the application;
图3为图2所示的可变压缩比驱动结构在发动机缸体中装配后的示意图;3 is a schematic diagram of the variable compression ratio drive structure shown in FIG. 2 after being assembled in an engine block;
图4为图3的侧视图;Figure 4 is a side view of Figure 3;
图5为本申请实施例一所述的电机单元偏置布置的示意图;5 is a schematic diagram of the offset arrangement of the motor unit according to the first embodiment of the application;
图6为图3中A部分的局部放大图;Figure 6 is a partial enlarged view of part A in Figure 3;
图7为本申请实施例一所述的止推垫片的设置示意图;Fig. 7 is a schematic diagram of the arrangement of the thrust washer according to the first embodiment of the application;
图8为本申请实施例一所述的波发生器另一种支撑形式下的结构示意图;8 is a schematic diagram of the structure of the wave generator according to the first embodiment of the application in another supporting form;
图9为本申请实施例一所述的电机单元与正时罩盖的密封示意图;9 is a schematic diagram of the sealing of the motor unit and the timing cover according to the first embodiment of the application;
图10为本申请实施例一所述的偏心轴预装配示意图;10 is a schematic diagram of the pre-assembly of the eccentric shaft according to the first embodiment of the application;
图11为本申请实施例一所述的偏心轴与刚轮的装配示意图;11 is a schematic diagram of the assembly of the eccentric shaft and the rigid wheel according to the first embodiment of the application;
图12为本申请实施例一所述的柔轮的装配示意图;Figure 12 is a schematic diagram of the assembly of the flexspline according to the first embodiment of the application;
图13为本申请实施例一所述的偏心轴、刚轮及柔轮于发动机缸体中的装配示意图;13 is a schematic diagram of the assembly of the eccentric shaft, the rigid wheel and the flexible wheel in the engine block according to the first embodiment of the application;
图14为本申请实施例一所述的波发生器的装配示意图;FIG. 14 is a schematic diagram of assembling the wave generator according to the first embodiment of the application;
图15为本申请实施例一所述的正时罩盖的装配示意图;15 is a schematic diagram of assembling the timing cover according to the first embodiment of the application;
图16为本申请实施例二所述的可变压缩比驱动结构的示意图;16 is a schematic diagram of the variable compression ratio driving structure according to the second embodiment of the application;
图17为图16中B部分的局部放大图;Figure 17 is a partial enlarged view of part B in Figure 16;
图18为本申请实施例二所述的堵头的结构示意图;18 is a schematic diagram of the structure of the plug according to the second embodiment of the application;
图19为本申请实施例二所述的堵头的装配示意图;19 is a schematic diagram of the assembly of the plug according to the second embodiment of the application;
附图标记说明:Description of reference signs:
1-活塞,2-曲轴,3-调节连杆,4-执行连杆,5-偏心轴,6-驱动连杆,7-发动机缸体,8-刚轮,9-柔轮,10-波发生器,11-壳体,12-转轴,13-齿轮,14-第一轴承,15-止推垫片,16-柔轮垫片,17-第三轴承,18-正时罩盖,19-上油孔,20-油封,21-密封圈,22-减震皮带轮,23-插接端子,24-滤网,25-油堵,26-第二轴承,27-减速器小盖,28-定位销,29-工装,30-堵头;1-piston, 2-crankshaft, 3-adjusting connecting rod, 4-actuating connecting rod, 5-eccentric shaft, 6-driving connecting rod, 7-engine cylinder, 8-rigid wheel, 9-flexible wheel, 10-wave Generator, 11-housing, 12-rotating shaft, 13-gear, 14-first bearing, 15-thrust washer, 16-flexible gasket, 17-third bearing, 18-timing cover, 19 -Oil hole, 20-oil seal, 21-seal, 22-damping pulley, 23-plug terminal, 24-filter, 25-oil plug, 26-second bearing, 27-reducer cover, 28 -Locating pin, 29-tooling, 30-plug;
501-偏心轮,502-油道,503-法兰部,504-延伸端,505-连接孔,701-定位销孔,1001-内齿圈,1101-凹槽,1102-嵌装槽,1103-防转槽,1501-防转块。501-Eccentric wheel, 502-Oil passage, 503-Flange, 504-Extended end, 505-Connecting hole, 701-Locating pin hole, 1001-Inner gear ring, 1101-groove, 1102-installation groove, 1103 -Anti-rotation slot, 1501-anti-rotation block.
需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。It should be noted that the embodiments in the application and the features in the embodiments can be combined with each other if there is no conflict.
下面将参考附图并结合实施例来详细说明本申请。Hereinafter, the present application will be described in detail with reference to the drawings and in conjunction with the embodiments.
实施例一Example one
本实施例涉及一种可变压缩比驱动结构,其一般作为可变压缩比机构中的一部分,用以驱使所述可变压缩比机构中的偏心轴转动,进而实现对发动机压缩比的调整。This embodiment relates to a variable compression ratio drive structure, which is generally used as a part of the variable compression ratio mechanism to drive the eccentric shaft in the variable compression ratio mechanism to rotate, thereby realizing the adjustment of the engine compression ratio.
其中,对于以上可变压缩比机构,其具体为多连杆式可变压缩比机构,且该机构的一种示例性结构可如图1中所示,此时所述可变压缩比机构具体包括设于发动机缸体中的活塞1,转动于发动机缸体7上的曲轴总成和偏心轴总成,以及转动套装于曲轴总成中的曲轴2上的调节连杆3,铰接于活塞1与调节连杆3的一端间的执行连杆4,和铰接于偏心轴总成中的偏心轴5与调节连杆3的另一端之间的驱动连杆6,且一般的,驱动连杆6具体为与偏心轴5上的偏心轮501铰接。Among them, for the above variable compression ratio mechanism, it is specifically a multi-link variable compression ratio mechanism, and an exemplary structure of the mechanism may be as shown in FIG. 1, at this time, the variable compression ratio mechanism is specifically It includes a piston 1 arranged in the engine cylinder, a crankshaft assembly and an eccentric shaft assembly rotating on the engine cylinder 7, and an adjusting connecting rod 3 that is rotated and fitted on the crankshaft 2 in the crankshaft assembly, and is hinged to the piston 1. The executive link 4 between one end of the adjustment link 3 and the drive link 6 between the eccentric shaft 5 hinged in the eccentric shaft assembly and the other end of the adjustment link 3, and generally, the drive link 6 Specifically, it is hinged with the eccentric wheel 501 on the eccentric shaft 5.
本实施例的可变压缩比驱动结构同样设置于发动机缸体7中,且其即用于驱使上述的偏心轴5转动。此时,在发动机运行过程中,基于发动机ECU的控制,偏心轴5由驱动结构驱使旋转,进而可由偏心轴5上的偏心轮501带动驱动连杆6摆动,驱动连杆6摆动使得自身的摆动支撑位置发生变化,并由此通过调节连杆3及执行连杆4的传导,也使得活塞1的上止点位置变高或变低,如此便可实现对发动机压缩比的调节。The variable compression ratio drive structure of this embodiment is also arranged in the engine block 7 and is used to drive the above-mentioned eccentric shaft 5 to rotate. At this time, during engine operation, based on the control of the engine ECU, the eccentric shaft 5 is driven to rotate by the drive structure, and the eccentric wheel 501 on the eccentric shaft 5 can drive the drive link 6 to swing, and the drive link 6 swings to make itself swing The support position changes, and the transmission of the adjusting connecting rod 3 and the executing connecting rod 4 also makes the top dead center position of the piston 1 higher or lower, so that the engine compression ratio can be adjusted.
当然,除了应用于图1中所示出的可变压缩比机构,本实施例的可变压缩比驱动结构亦可用于其它采用偏心轴结构的可变压缩比机构中,本实施例并不对其进行限制,只要该可变压缩比机构可应用本实施例的驱动结构,并能够获得预期的效果即可。Of course, in addition to being applied to the variable compression ratio mechanism shown in FIG. 1, the variable compression ratio drive structure of this embodiment can also be used in other variable compression ratio mechanisms using an eccentric shaft structure. It is restricted as long as the variable compression ratio mechanism can apply the drive structure of this embodiment and can obtain the expected effect.
本实施例中,如图2至图4中所示的,所述的可变压缩比驱动结构整体构成上包括固设于发动机缸体7上的谐波减速器单元(X部分),以及固设于该谐波减速器单元中的刚轮8上的电机单元(D部分)。其中,谐波减速器单元如同现有的谐波减速器结构那样,其仍由刚轮8、柔轮9以及波发生器10构成,且该谐波减速器单元的工作原理也与现有的谐波减速器结构一致。而本实施例的电机单元一般可采用步进电机,以具有更好的转动量控制精度。同时,本实施例使得电机单元直接固定于谐波减速器单元上,则可有效减小整体驱动结构的尺寸,使其结构紧凑,以利于在发动机中的布置。In this embodiment, as shown in Figures 2 to 4, the overall structure of the variable compression ratio drive structure includes a harmonic reducer unit (X part) fixed on the engine cylinder 7, and a solid The motor unit (Part D) provided on the rigid wheel 8 in the harmonic reducer unit. Among them, the harmonic reducer unit is the same as the existing harmonic reducer structure, it is still composed of rigid wheel 8, flexible wheel 9 and wave generator 10, and the working principle of the harmonic reducer unit is also similar to that of the existing harmonic reducer. The structure of the harmonic reducer is the same. However, the motor unit of this embodiment can generally adopt a stepping motor to have better rotation control accuracy. At the same time, this embodiment enables the motor unit to be directly fixed on the harmonic reducer unit, which can effectively reduce the size of the overall driving structure and make the structure compact to facilitate the arrangement in the engine.
本实施例的谐波减速器单元中,刚轮8固定于发动机缸体7上,柔轮9与偏心轴5的一端传动连接,电机单元的转轴12一端外伸并与波发生器10传动连接,并且本实施例中电机单元的转动轴线也偏置于谐波减速器单元转动轴线的一侧,而使得电机单元为相对于谐波减速器单元偏心布置。此外,本实施例中偏心轴5与柔轮9相连的一端也具有向转轴12一侧延伸的延伸端504,该延伸端504具体可参见下文将述及的图10,在延伸端504上构造有轴肩结构以进行下文中第一轴承14的装设,且所述轴肩即用于第一轴承14一侧的限位。而本实施例于偏心轴5内亦构造有与发动机缸体7内的润滑油路连通的油道502,且所述油道502轴向贯穿至偏心轴5的延伸端504的端部。In the harmonic reducer unit of this embodiment, the rigid wheel 8 is fixed on the engine cylinder block 7, the flexible wheel 9 is drivingly connected to one end of the eccentric shaft 5, and one end of the rotating shaft 12 of the motor unit extends out and is drivingly connected to the wave generator 10 And in this embodiment, the rotation axis of the motor unit is also offset to one side of the rotation axis of the harmonic reducer unit, so that the motor unit is eccentrically arranged relative to the harmonic reducer unit. In addition, the end of the eccentric shaft 5 connected with the flexspline 9 in this embodiment also has an extension end 504 extending to the side of the rotating shaft 12. The extension end 504 can be specifically referred to in FIG. 10 described below. The extension end 504 is configured on the extension end 504 There is a shoulder structure for installing the first bearing 14 in the following, and the shoulder is used for limiting the position on one side of the first bearing 14. In this embodiment, an oil passage 502 communicating with the lubricating oil passage in the engine cylinder 7 is also constructed in the eccentric shaft 5, and the oil passage 502 axially penetrates to the end of the extension end 504 of the eccentric shaft 5.
作为一种优选的实施形式,本实施例针对于上述的电机单元相对于谐波减速器单元偏置布置,其可为沿发动机缸体7的高度方向,使得电机单元的转动轴 线偏置于谐波减速器单元转动轴线的下方,且特别的,优先可如图4所示的,使电机单元的转动轴线n位于谐波减速器转动轴线m的正下方。此时,参考于图5所示的,电机转动轴线与其上方的谐波减速器单元转动轴线间也即具有了距离差h。As a preferred implementation form, this embodiment is aimed at the offset arrangement of the above-mentioned motor unit relative to the harmonic reducer unit, which may be along the height direction of the engine cylinder 7 so that the rotation axis of the motor unit is offset from the harmonic Below the rotation axis of the wave reducer unit, and in particular, preferably, as shown in FIG. 4, the rotation axis n of the motor unit is located directly below the rotation axis m of the harmonic reducer. At this time, referring to FIG. 5, there is a distance difference h between the rotation axis of the motor and the rotation axis of the harmonic reducer unit above it.
由于在发动机整体结构中,谐波减速器单元的上方一般为减震皮带轮22,而发动机减震皮带轮22为柔性零件,设计要求中需允许轮系皮带在运行过程中产生一定幅度的跳动。因而通过将电机单元偏置于下方,其可为减震皮带轮22及其上的皮带运行时的跳动提供避让空间,以此能够避免对发动机轮系的正常运行造成影响,且通过将电机单元的转动轴线设置于谐波减速器单元转动轴线的正下方,此时避让效果最佳。Since in the overall structure of the engine, the upper part of the harmonic reducer unit is generally a damping pulley 22, and the engine damping pulley 22 is a flexible part, the design requirements need to allow the wheel train belt to generate a certain amount of beating during operation. Therefore, by biasing the motor unit below, it can provide a space for the vibration of the damping pulley 22 and the belt on it to avoid the impact on the normal operation of the engine train. The rotation axis is set directly below the rotation axis of the harmonic reducer unit, and the avoidance effect is the best at this time.
本实施例中,谐波减速器单元中的刚轮8具体为通过螺栓固定于发动机缸体7上,与此同时,电机单元中的壳体11也通过螺栓固定于刚轮8上。此时,在刚轮8和电机单元的壳体11也便分别设置有用于螺栓穿设的安装孔,并且仍图5所示的,双点划线圆e即为壳体11上各安装孔间的连线,而双点划线圆f也即刚轮8上各安装孔间的连线。由于电机单元的偏心布置,双点划线圆e便与双点划线圆f发生交叉,而不是呈嵌套状,此外,壳体11的对应于刚轮8上各安装孔的位置也分别形成有缺口,以避让刚轮8的安装孔,且这些缺口愈靠近两个双点划线圆的交叉处尺寸愈大。In this embodiment, the rigid wheel 8 in the harmonic reducer unit is specifically fixed to the engine cylinder block 7 by bolts. At the same time, the housing 11 in the motor unit is also fixed to the rigid wheel 8 by bolts. At this time, the rigid wheel 8 and the housing 11 of the motor unit are respectively provided with mounting holes for bolt penetration, and as shown in FIG. 5, the double-dot chain circle e is the mounting holes on the housing 11. The double-dot chain circle f is also the connection line between the mounting holes on the rigid wheel 8. Due to the eccentric arrangement of the motor unit, the two-dot chain circle e crosses the two-dot chain circle f instead of nesting. In addition, the positions of the housing 11 corresponding to the mounting holes on the rigid wheel 8 are also respectively Notches are formed to avoid the mounting holes of the rigid wheel 8, and the closer these notches are to the intersection of the two dash-dotted circles, the larger the size.
仍如图2、图3并结合图5所示,本实施例对于电机单元的转轴12和波发生器10之间的传动连接,其具体为于波发生器10内构造有内齿圈1001,并在转轴12的与波发生器10传动连接的一端连接有齿轮13,齿轮13位于波发生器10内,并且该齿轮13也与内齿圈1001的部分齿相咬合,而构成两者之间的啮合相连。此时,匹配于电机单元的偏心布置,内齿圈1001中与齿轮13啮合的齿也即为其最底部的那部分。As shown in FIGS. 2 and 3 in combination with FIG. 5, the transmission connection between the shaft 12 of the motor unit and the wave generator 10 in this embodiment is specifically that an inner ring gear 1001 is constructed in the wave generator 10, and A gear 13 is connected to one end of the rotating shaft 12 that is in transmission connection with the wave generator 10. The gear 13 is located in the wave generator 10, and the gear 13 also meshes with part of the teeth of the ring gear 1001 to form a gap between the two. Engaged and connected. At this time, matching the eccentric arrangement of the motor unit, the teeth in the ring gear 1001 meshing with the gear 13 are also the bottom part thereof.
本实施例中通过前述的偏心轴5内油道502的设置,如此即能够向齿轮13与内齿圈1001之间,以及谐波减速器单元内的波发生器10、柔轮9和其它部件间提供润滑油,以实现对各部件的有效润滑。此时,由于偏心轴5的延伸端504正对于电机单元布置,而润滑油中难免会细小金属杂质,因此为避免从油道502喷射出的润滑油进入电机单元内部,使得金属杂质连接电机电路板上的焊点,造成电机短路,本实施例也特别使得油道502于延伸端504端部的开口与齿轮13相对布置,并且所述开口于齿轮13上的投影也位于齿轮13的齿根圆内部。In this embodiment, through the aforementioned arrangement of the oil passage 502 of the eccentric shaft 5, it can be transmitted between the gear 13 and the ring gear 1001, as well as the wave generator 10, the flexspline 9 and other components in the harmonic reducer unit. Lubricating oil is provided between them to achieve effective lubrication of various components. At this time, since the extended end 504 of the eccentric shaft 5 is arranged directly to the motor unit, fine metal impurities are unavoidable in the lubricating oil. Therefore, in order to prevent the lubricating oil sprayed from the oil passage 502 from entering the motor unit, the metal impurities are connected to the motor circuit The solder joints on the board cause the motor to short circuit. In this embodiment, the opening of the oil passage 502 at the end of the extension end 504 is arranged opposite to the gear 13, and the projection of the opening on the gear 13 is also located at the tooth root of the gear 13 Inside the circle.
经由油道502开口和齿轮13之间的相对位置布置,以及油道502开口的投影位于齿轮13齿根圆内,从图2或图3来看,其也即齿轮13成为高于油道502的开口设置,由此从油道502开口喷射出的润滑油便会被齿轮13挡下,并沿齿轮13下流,进而能够起到保护电机的作用,且此时由于齿轮13为与内齿圈1001内底部的齿啮合,两者间的啮合面也正好处于润滑油的流动路径上,从而亦能够获得充分润滑,避免因润滑不足造成干磨或高温损坏等问题。当然,为了进一步保障润滑油不会进入电机内部,本实施例还可如图2或图3中那样,在电机单元的转轴12与壳体11之间设置油封20,该油封20直接采用市购部件便可。Via the relative position arrangement between the opening of the oil passage 502 and the gear 13, and the projection of the opening of the oil passage 502 is located in the tooth root circle of the gear 13, from Fig. 2 or 3, the gear 13 becomes higher than the oil passage 502 As a result, the lubricating oil sprayed from the opening of the oil passage 502 will be blocked by the gear 13 and flow down the gear 13, thereby protecting the motor, and at this time, because the gear 13 is in contact with the ring gear The teeth on the inner bottom of the 1001 mesh, and the meshing surface between the two is also on the flow path of the lubricating oil, so that sufficient lubrication can be obtained, and problems such as dry grinding or high temperature damage caused by insufficient lubrication can be avoided. Of course, in order to further ensure that the lubricating oil does not enter the inside of the motor, in this embodiment, as shown in FIG. 2 or FIG. 3, an oil seal 20 may be provided between the shaft 12 and the housing 11 of the motor unit. Parts can be.
在发动机实际制造过程中,有时难以避免的会出现在润滑油中掺杂有较大的金属杂质,本实施例为避免这些杂质从油道502进入齿轮13和内齿圈1001的结合处,以及谐波减速器单元内的其它部位,作为一种优选的实施方式,在位于延伸端504端部的油道502中也设置有对润滑油进行过滤的润滑油过滤组件。In the actual manufacturing process of the engine, it is sometimes unavoidable that the lubricating oil is doped with large metal impurities. This embodiment is to prevent these impurities from entering the junction of the gear 13 and the ring gear 1001 from the oil passage 502, and In other parts of the harmonic reducer unit, as a preferred embodiment, an oil passage 502 located at the end of the extension end 504 is also provided with a lubricating oil filter assembly for filtering lubricating oil.
此时,作为上述润滑油过滤组件设置的一种示例性结构,如图6所示的, 在偏心轴5上延伸端504的端部构造有与油道502贯通的凹口,所述润滑油过滤组件即具体包括设置于凹口内的滤网24,该滤网24由固设于凹口内的油堵25压紧在凹口中,而在油堵25内也设置有贯穿自身且一端和油道502连通的油孔k。At this time, as an exemplary structure of the above-mentioned lubricating oil filter assembly, as shown in FIG. The filter assembly specifically includes a filter screen 24 arranged in the recess, and the filter screen 24 is pressed in the recess by an oil plug 25 fixed in the recess, and the oil plug 25 is also provided with one end and an oil passage that penetrates itself. 502 connected oil hole k.
本实施例中需要说明的是,由于在使用中齿轮13和内齿圈1001之间,以及谐波减速器单元内的柔轮9、波发生器10和其它相关部件所需的润滑油量较小,因而油堵25上的油孔k的直径可设计的较小,以此可对润滑油限流而保证偏心轴5内的油压。此外,针对于所述油堵25,其可为过盈压装或螺接于偏心轴5端部的凹口内,并且该油堵25采用较为简单的柱体钢块制成便可。而在本实施例中,油堵25即由内六角锥端螺钉改造而来,其削平了螺钉的锥端,并在内部钻出油孔k。It should be noted in this embodiment that the amount of lubricating oil required between the gear 13 and the ring gear 1001, as well as the flexspline 9, the wave generator 10 and other related components in the harmonic reducer unit during use is relatively large. Therefore, the diameter of the oil hole k on the oil plug 25 can be designed to be small, so that the flow of lubricating oil can be restricted and the oil pressure in the eccentric shaft 5 can be ensured. In addition, for the oil plug 25, it can be interference press-fitted or screwed into the recess at the end of the eccentric shaft 5, and the oil plug 25 can be made of a relatively simple cylindrical steel block. In this embodiment, the oil plug 25 is modified from a hexagon socket screw with a taper end, which flattens the taper end of the screw and drills an oil hole k inside.
对于本实施例所采用的油堵25,还需要注意的是,其内的内六角孔和油堵25内的油孔k贯通,而实质上构成了油孔k的一部分,不过由于该内六角孔的内径大于油孔k,实际使用中由油孔k喷出的润滑油也仅仅是流经内六角孔。Regarding the oil plug 25 used in this embodiment, it should also be noted that the inner hexagonal hole and the oil hole k in the oil plug 25 penetrate through, and essentially constitute a part of the oil hole k, but due to the hexagonal inner hole k The inner diameter of the hole is larger than the oil hole k, and the lubricating oil sprayed from the oil hole k in actual use only flows through the inner hexagonal hole.
通过偏心轴5内的油道502,以及和油道502开口正对的齿轮13的设置,本实施例从偏心轴5处过来的润滑油先进入齿轮13和内齿圈1001的结合处,然后再通过波发生器10进入柔轮9和刚轮8的啮合处,最后会通过后端的下文将提及的第三轴承17流入发动机的油底壳。上述润滑路径可满足齿轮13、内齿圈1001,以及波发生器10、柔轮9和刚轮7、第三轴承17的润滑需求。Through the oil passage 502 in the eccentric shaft 5 and the arrangement of the gear 13 facing the opening of the oil passage 502, the lubricating oil coming from the eccentric shaft 5 in this embodiment first enters the junction of the gear 13 and the ring gear 1001, and then Then the wave generator 10 enters the meshing place of the flexible wheel 9 and the rigid wheel 8, and finally flows into the oil pan of the engine through the third bearing 17 mentioned below at the rear end. The above lubrication path can meet the lubrication requirements of the gear 13, the ring gear 1001, the wave generator 10, the flexible wheel 9 and the rigid wheel 7, and the third bearing 17.
不过由图2或图3可以看出,以上所述的润滑路径主要在油道502所处水平面以下的位置,并且由于柔轮9带动偏心轴5一般仅在一定角度范围内转动,而并不是整圈转动,这就会造成润滑范围始终固定在柔轮9转动范围内,使得柔轮9和刚轮8的啮合齿中有部分易出现润滑不良的情况。为避免这种润滑不良的情形发生,作为一种优选实施形式,本实施例除了油道502的供油,在发动机缸体7上也设有贯穿发动机缸体7的上油孔19,该上油孔19贯穿至与发动机缸体7相连的刚轮8的内部,以能够向刚轮和8柔轮9之间下淋正时罩盖18内部的缸盖、张紧器或其它机构处的循环润滑油,而保证柔轮9和刚轮8之间的润滑效果。However, it can be seen from Fig. 2 or Fig. 3 that the above-mentioned lubrication path is mainly at a position below the horizontal plane where the oil passage 502 is located, and because the flexspline 9 drives the eccentric shaft 5 generally only rotates within a certain angle range, but not The full rotation will cause the lubrication range to always be fixed within the rotation range of the flexspline 9, so that parts of the meshing teeth of the flexspline 9 and the rigid wheel 8 are prone to poor lubrication. In order to avoid this poor lubrication situation, as a preferred embodiment, in addition to the oil supply of the oil passage 502, the engine cylinder 7 is also provided with an oil hole 19 that penetrates the engine cylinder 7. The oil hole 19 penetrates to the inside of the rigid wheel 8 connected to the engine block 7 so as to be able to drench between the rigid wheel and the flexible wheel 9 at the cylinder head, tensioner or other mechanism inside the timing cover 18 Circulate lubricating oil to ensure the lubrication effect between the flexible wheel 9 and the rigid wheel 8.
为避免润滑油中难以避免的较大金属杂质进入柔轮9和刚轮8的啮合处,同样的在上述上油孔19中也可设置润滑油过滤结构,且该结构例如采用装配至上油孔19中的滤网即可。此外,上油孔19在设置时,其轴向优先与发动机水平方向垂直,当然除了垂直,与发动机水平面间成一定角度也是可以的。In order to prevent the inevitable large metal impurities in the lubricating oil from entering the meshing area of the flexible wheel 9 and the rigid wheel 8, a lubricating oil filter structure can also be provided in the above-mentioned oiling hole 19, and the structure may be assembled to the oiling hole, for example. The filter in 19 is fine. In addition, when the oil hole 19 is installed, its axial direction is preferentially perpendicular to the horizontal direction of the engine. Of course, in addition to being vertical, it is also possible to form a certain angle with the horizontal plane of the engine.
本实施例中,由于波发生器10外形为椭圆结构,运动过程中不允许承受径向力,并且柔轮9为薄壁件,在波发生器10装入柔轮9中时,柔轮9外形跟随波发生器10转动而变化,柔轮9上的啮合齿在与刚轮8啮合过程中,柔轮9的外形直接由波发生器10决定。若波发生器10轴向窜动量过大,便会影响柔轮9和刚轮8之间的啮合长度,直接影响齿的受力,严重时甚至会造成崩齿现象,所以波发生器10的轴向窜动量需限制在允许的范围内。In this embodiment, since the shape of the wave generator 10 is an elliptical structure, it is not allowed to bear radial force during the movement, and the flexspline 9 is a thin-walled piece. When the wave generator 10 is installed in the flexspline 9, the flexspline 9 The shape changes with the rotation of the wave generator 10. The shape of the flexspline 9 is directly determined by the wave generator 10 during the meshing process of the meshing teeth on the flexspline 9 with the rigid wheel 8. If the axial movement of the wave generator 10 is too large, it will affect the mesh length between the flexible wheel 9 and the rigid wheel 8, and directly affect the force of the teeth. The amount of axial movement must be limited within the allowable range.
基于上述,因而本实施例在波发生器10的安装上,作为其中一种可选形式,正如图2和图3示出的,波发生器10的一侧由第一轴承14转动安装于偏心轴5的延伸端504上,而第一轴承14也为并排布置的两个,其与延伸端504之间采用间隙配合,与波发生器10间采用过盈配合。与此同时,波发生器10的另一侧则滑动抵接于电机单元的壳体11上,并且为降低摩擦损失,于壳体11的与波发生器10滑动抵接的部位也设置有耐磨层。Based on the above, in the installation of the wave generator 10 in this embodiment, as an alternative form, as shown in FIGS. 2 and 3, one side of the wave generator 10 is rotatably mounted on the eccentric by the first bearing 14. On the extension end 504 of the shaft 5, the first bearings 14 are also two arranged side by side, with clearance fit between them and the extension end 504, and interference fit between them and the wave generator 10. At the same time, the other side of the wave generator 10 slidably abuts on the housing 11 of the motor unit, and in order to reduce the friction loss, the part of the housing 11 that slidably abuts the wave generator 10 is also provided with a resistance. Grinding layer.
本实施例两排第一轴承14的采用,可在轴向上将一点支撑变为两点支撑,而使支撑更为牢靠,以此保证波发生器10安装后运转的平稳性。而对于波发生器10和壳体11之间的滑动抵接,其可为使得波发生器10与壳体11直接抵接,并直接在壳体11上的相关部位设置所述的耐磨层。不过由于电机单元的壳体11中,其端盖部分的材质多为铝质材料,耐高温及耐磨性差,容易发生高温烧蚀等情况,同时其摩擦损失也较大。The use of the two rows of first bearings 14 in this embodiment can change the one-point support into the two-point support in the axial direction, making the support more reliable, so as to ensure the smooth operation of the wave generator 10 after installation. For the sliding abutment between the wave generator 10 and the housing 11, it can be such that the wave generator 10 directly abuts the housing 11, and the wear-resistant layer is directly provided on the relevant part of the housing 11. . However, since the shell 11 of the motor unit is mostly made of aluminum material, the material of the end cover is poor, and the high temperature resistance and wear resistance are poor, and high temperature ablation is prone to occur. At the same time, the friction loss is also relatively large.
故作为壳体11和波发生器10滑动抵接时的优选设置方式,本实施例结合于图7所示的,具体为在壳体11的与波发生器10滑动抵接的部位设置有止推垫片15,该止推垫片15相对于壳体11外凸,从而可与波发生器10滑动抵接,且前述的耐摩层也即位于止推垫片15上。Therefore, as a preferred arrangement when the housing 11 and the wave generator 10 are in sliding contact, this embodiment is combined with that shown in FIG. The thrust washer 15 protrudes relative to the housing 11 so as to be slidably abutted with the wave generator 10, and the aforementioned anti-friction layer is also located on the thrust washer 15.
本实施例作为所述止推垫片15的一种示例性结构,该止推垫片15呈环形,且于壳体11上设有以嵌设止推垫片15的嵌装槽1102。止推垫片15即通过与嵌装槽1102之间的过渡配合而装置壳体11上,并且在嵌装槽1102和止推垫片15之间也设置有用于限制止推垫片15转动的防转部。该防转部具体即包括设于嵌装槽1102内壁上的防转槽1103,以及设于止推垫片15上的可卡置于防转槽1103内的防转块1501。This embodiment is used as an exemplary structure of the thrust washer 15. The thrust washer 15 has a ring shape, and the housing 11 is provided with an embedding groove 1102 into which the thrust washer 15 is embedded. The thrust washer 15 is formed on the device housing 11 through a transitional fit with the embedding groove 1102, and a device for restricting the rotation of the thrust washer 15 is also provided between the embedding groove 1102 and the thrust washer 15 Anti-rotation department. The anti-rotation part specifically includes an anti-rotation groove 1103 provided on the inner wall of the embedding groove 1102, and an anti-rotation block 1501 provided on the thrust washer 15 that can be clamped into the anti-rotation groove 1103.
当然,除了上述的环形止推垫片15及其相应的布置方式,本实施例的止推垫片15亦可采用其它常规结构形式。此外,针对于设置的耐磨层,其例如可为耐磨合金层,且对应的止推垫片15采用钢质材料作为背材,或者,使止推垫片15采用其它基材,而耐磨层设置为耐磨涂层也是可以的。Of course, in addition to the aforementioned annular thrust washer 15 and its corresponding arrangement, the thrust washer 15 of this embodiment can also adopt other conventional structural forms. In addition, for the wear-resistant layer provided, it may be, for example, a wear-resistant alloy layer, and the corresponding thrust washer 15 uses a steel material as the backing material, or the thrust washer 15 is made of other base materials, which is resistant to It is also possible that the grinding layer is provided as a wear-resistant coating.
本实施例除了以上所述的使波发生器10采用一侧由第一轴承14转动设置,另一侧采用滑动抵接的布置形式,需要说明的是,作为波发生器10的另一种可行设置方式,此时如图8所示的,也可使得波发生器10的一侧仍通过第一轴承14转动安装于偏心轴5的延伸端504上,而波发生器10的另一侧则通过第二轴承26转动安装于电机单元的壳体11中。In this embodiment, in addition to the above-mentioned arrangement that the wave generator 10 is arranged to be rotated by the first bearing 14 on one side, and the other side adopts a sliding abutment arrangement, it should be noted that the wave generator 10 is another feasible option. The setting method, as shown in FIG. 8 at this time, can also make one side of the wave generator 10 still rotatably mounted on the extension end 504 of the eccentric shaft 5 through the first bearing 14, while the other side of the wave generator 10 is The second bearing 26 is rotatably installed in the housing 11 of the motor unit.
此时,第一轴承14也仅采用一个便可,而且第一轴承14与波发生器10之间仍为过盈配合,与偏心轴5的延伸端504之间仍为间隙配合,另一侧的第二轴承26与波发生器10之间则为间隙配合,与电机单元的壳体11之间则为过盈配合。本实施例通过上述两侧均经由轴承转动安装的方式,当然也能够实现波发生器10的可靠布置,以限制波发生器10的轴向窜动量。At this time, only one first bearing 14 can be used, and there is still an interference fit between the first bearing 14 and the wave generator 10, and there is still a clearance fit between the first bearing 14 and the extension end 504 of the eccentric shaft 5. There is a clearance fit between the second bearing 26 and the wave generator 10, and an interference fit with the housing 11 of the motor unit. In this embodiment, through the above-mentioned way of rotating and mounting on both sides via bearings, of course, the reliable arrangement of the wave generator 10 can also be realized to limit the axial movement of the wave generator 10.
此外,本实施例中采用以上两种波发生器10的布置方式,其仅在偏心轴5的端部设置延伸端504,且所述延伸端504构成以支撑波发生器10的支撑端,这种直接支撑形式相较于在偏心轴5上装配支撑结构,然后再进行波发生器10装配的间接支撑形式,能够减少一级装配误差,且延伸端504与偏心轴5的主轴颈外圆同一工序加工,也可有效保证波发生器10装配过程中的同轴度,进而提高其传动精度及可靠性。In addition, in this embodiment, the above two arrangements of the wave generator 10 are adopted, and only an extension end 504 is provided at the end of the eccentric shaft 5, and the extension end 504 constitutes a support end for supporting the wave generator 10. Compared with the indirect support form in which the support structure is assembled on the eccentric shaft 5 and then the wave generator 10 is assembled, this direct support form can reduce the first-level assembly error, and the extension end 504 is the same as the outer circle of the main journal of the eccentric shaft 5 The process processing can also effectively ensure the coaxiality during the assembling process of the wave generator 10, thereby improving its transmission accuracy and reliability.
本实施例中对于柔轮9和偏心轴5之间的连接,其同样参见下文将述及的图10所示的,在偏心轴5具有延伸端504的一端也形成有径向外凸的法兰部503,其如同于固连在偏心轴5上的法兰盘那样,故而得名法兰部503,而延伸端504也便固连在所述法兰部503上而与偏心轴5其它部分成一体结构。For the connection between the flexspline 9 and the eccentric shaft 5 in this embodiment, refer to FIG. 10 which will be described below. The end of the eccentric shaft 5 with the extended end 504 is also formed with a radially convex method. The flange portion 503, which is like the flange plate fixed on the eccentric shaft 5, is named the flange portion 503, and the extension end 504 is also fixedly connected to the flange portion 503 and is connected to the other eccentric shaft 5. Partially integrated structure.
在法兰部503上即设置有环形布置的若干连接孔505,该连接孔505一般例如可为螺纹孔,而柔轮9则具体可通过螺栓紧固至法兰部503上。此时,由于柔轮9为薄壁件,为避免因螺栓的旋紧而损坏柔轮9,本实施例作为优选的实施形式,相对于柔轮9的与偏心轴5相接的一侧,在柔轮9的另一侧可设置位于柔 轮9内的柔轮垫片16,柔轮9经穿设该柔轮垫片16及柔轮9的连接件和偏心轴5固连,且此处的连接件一般也即上述的螺栓。The flange portion 503 is provided with a number of connecting holes 505 arranged annularly. The connecting holes 505 may generally be threaded holes, and the flexspline 9 can be fastened to the flange portion 503 by bolts. At this time, since the flexspline 9 is a thin-walled piece, in order to avoid damage to the flexspline 9 due to the tightening of the bolts, this embodiment is a preferred implementation form. Relative to the side of the flexspline 9 that is connected to the eccentric shaft 5, On the other side of the flexspline 9, a flexspline washer 16 located in the flexspline 9 can be provided, and the flexspline 9 is fixedly connected to the eccentric shaft 5 by passing through the flexspline washer 16 and the connecting piece of the flexspline 9 The connecting piece is generally the above-mentioned bolt.
同时,针对于上述柔轮垫片16,作为本实施例采用的一种示例性结构,其两相对端的端面尺寸也是不同的,而使得柔轮垫片16的外周面类似于锥状,且在使用时柔轮垫片16截面较小的端面与柔轮9贴合,以此可便于柔轮垫片16在柔轮9内的设置。需要注意的是,除了采用螺栓,当然本实施例将螺栓替换为铆钉,或者直接将柔轮9焊接至法兰部503上也都是可以的,并且在采用焊接方式时,可省去柔轮垫片16。At the same time, for the aforementioned flexspline washer 16, as an exemplary structure adopted in this embodiment, the dimensions of the two opposite ends of the flexspline shim are also different, so that the outer peripheral surface of the flexspline shim 16 is similar to a cone, and When in use, the end surface of the flexspline washer 16 with a smaller cross-section is attached to the flexspline 9, so as to facilitate the arrangement of the flexspline washer 16 in the flexspline 9. It should be noted that in addition to the use of bolts, of course, in this embodiment, the bolts are replaced with rivets, or the flexspline 9 can be directly welded to the flange portion 503, and the flexspline can be omitted when the welding method is adopted. Gasket 16.
本实施例中,进一步从防止柔轮9径向变形过大,以保护柔轮的角度出发,在偏心轴5与柔轮9相连的一端也设置有第三轴承17,以通过该第三轴承17使得偏心轴5转动安装于刚轮8中。此时,经由第三轴承17对偏心轴5的径向支撑,便能够限制偏心轴5所承受的多连杆机构传递的气缸爆发时产生的径向跳动,而避免柔轮9因偏心轴5带动而出现大的径向跳动。In this embodiment, further from the perspective of preventing excessive radial deformation of the flexspline 9 to protect the flexspline, a third bearing 17 is also provided at the end connecting the eccentric shaft 5 and the flexspline 9 to pass the third bearing 17 makes the eccentric shaft 5 rotatably installed in the rigid wheel 8. At this time, the radial support of the eccentric shaft 5 via the third bearing 17 can limit the radial beating generated when the cylinder transmitted by the multi-link mechanism borne by the eccentric shaft 5 explodes, so as to prevent the flexspline 9 from being caused by the eccentric shaft 5. Drive and appear big radial runout.
需要说明的是,除了将第三轴承17安装于刚轮8中,当然适应于谐波减速器单元的刚轮8的尺寸设计,本实施例也可将第三轴承17安装于发动机缸体7中。It should be noted that, in addition to installing the third bearing 17 in the rigid wheel 8, of course, it is adapted to the size design of the rigid wheel 8 of the harmonic reducer unit. In this embodiment, the third bearing 17 can also be installed in the engine block 7 middle.
另外,仍由图2并结合于图9所示的,本实施例在发动机缸体7上固连有包罩于谐波减速器单元外的正时罩盖18,且此时电机单元即横穿该正时罩盖18而固连于刚轮8上,并且在电机单元的壳体11和正时罩盖18之间也夹置有密封圈21。而再参见图7所示的,在电机单元的壳体11的外周壁上设置有凹槽1101,上述密封圈21即安装于所述凹槽1101内,且为提高密封效果,密封圈21优选的可为并排布置的两个。In addition, as shown in FIG. 2 and combined with FIG. 9, in this embodiment, a timing cover 18 covering the harmonic reducer unit is fixedly connected to the engine cylinder 7, and at this time, the motor unit is the horizontal The timing cover 18 is penetrated to be fixedly connected to the rigid wheel 8, and a sealing ring 21 is also sandwiched between the housing 11 of the motor unit and the timing cover 18. Referring again to FIG. 7, a groove 1101 is provided on the outer peripheral wall of the housing 11 of the motor unit, and the above-mentioned sealing ring 21 is installed in the groove 1101. In order to improve the sealing effect, the sealing ring 21 is preferably Can be two arranged side by side.
本实施例通过使电机单元穿过正时罩盖18连接至刚轮8上,且在壳体11和正时罩盖18间设置密封圈而构成密封结构,该密封结构可将刚轮8的紧固螺栓、刚轮8与壳体11的接合面密封在正时罩盖18内。由此,正时罩盖18、发动机缸体7及其内的油底壳能够形成密闭空间,因与润滑油接触的接合面及螺栓孔均会有渗油风险,故通过将电机单元中壳体11的端盖部分与整个谐波减速器单元布置在密闭空间内,便可使电机单元与谐波减速器单元的接合面,以及谐波减速器单元的紧固螺栓密封在发动机缸体7内部,如此这些部分可降低甚至无密封要求,而能够有效减少密封带数量,简化装配,以及降低成本。In this embodiment, the motor unit is connected to the rigid wheel 8 through the timing cover 18, and a sealing ring is arranged between the casing 11 and the timing cover 18 to form a sealing structure. The sealing structure can tighten the rigid wheel 8 The joint surface of the fixing bolt, the rigid wheel 8 and the housing 11 is sealed in the timing cover 18. As a result, the timing cover 18, the engine block 7 and the oil pan inside can form a closed space. Since the joint surfaces and bolt holes in contact with the lubricating oil will have the risk of oil leakage, the motor unit middle shell The end cover part of the body 11 and the entire harmonic reducer unit are arranged in a closed space, so that the joint surface of the motor unit and the harmonic reducer unit and the fastening bolts of the harmonic reducer unit can be sealed in the engine block 7 Internally, these parts can reduce or even no sealing requirements, and can effectively reduce the number of sealing tapes, simplify assembly, and reduce costs.
其中,润滑油在润滑过程中通过刚轮8上的安装孔后直接流入油底壳,谐波减速器单元腔内的润滑油也会通过壳体11与刚轮8的接合面渗漏到油底壳中,以此完成润滑油循环并无泄露。Among them, the lubricating oil flows directly into the oil pan after passing through the mounting holes on the rigid wheel 8 during the lubrication process, and the lubricant in the unit cavity of the harmonic reducer will also leak into the oil through the joint surface of the housing 11 and the rigid wheel 8 There is no leakage in the bottom shell to complete the lubricating oil circulation.
本实施例中,基于以上所述的驱动结构的构成,其装配时方法则具体包括如下的步骤。In this embodiment, based on the configuration of the driving structure described above, the assembly method specifically includes the following steps.
首先,如图10所示将滤网24通过油堵25固定在偏心轴5中,当然如若选择不设置润滑油过滤组件,则可省去这一步。然后,如图11所示先将第三轴承17过盈压装在刚轮8上的台阶孔中,再将偏心轴5具有延伸端504的一端穿过第三轴承17内圈而转动安装于刚轮8中。接着如图12所示的将柔轮9装入刚轮8中,使得柔轮9与刚轮8间传动配合,并使柔轮9套设于延伸端504上而与偏心轴5上的法兰部503端面贴合,接着通过柔轮垫片16且利用螺栓与偏心轴5上的法兰部503固连在一起。First, as shown in Fig. 10, the filter screen 24 is fixed in the eccentric shaft 5 through the oil plug 25. Of course, if the lubricating oil filter assembly is not provided, this step can be omitted. Then, as shown in FIG. 11, the third bearing 17 is first interference press fitted in the stepped hole on the rigid wheel 8, and then the end of the eccentric shaft 5 with the extended end 504 is passed through the inner ring of the third bearing 17 to be rotatably mounted on the inner ring of the third bearing 17 Just round 8 in. Then, as shown in Figure 12, install the flexible wheel 9 into the rigid wheel 8, so that the flexible wheel 9 and the rigid wheel 8 are in transmission cooperation, and the flexible wheel 9 is sleeved on the extension end 504 and is connected to the eccentric shaft 5. The end face of the flange part 503 is attached, and then the flange part 503 on the eccentric shaft 5 is fixedly connected with the flange part 503 on the eccentric shaft 5 through the flexspline gasket 16 and bolts.
然后,将发动机缸体7翻转180°使其底面朝上,如图13所示将连接后的刚轮8、偏心轴5及柔轮9装入发动机缸体7中,并且通过拧紧刚轮8的连接螺 栓而将刚轮8预固定于发动机缸体7上。接着,在发动机缸体7上安装减速器小盖27,以将刚轮8夹置在减速器小盖27和发动机缸体7之间,再紧固刚轮8及减速器小盖27与发动机缸体7之间的连接,使得刚轮8固定在发动机缸体7中。Then, turn the engine block 7 by 180° so that the bottom face upwards, as shown in Figure 13, install the connected rigid wheel 8, the eccentric shaft 5 and the flexspline 9 into the engine block 7, and tighten the rigid wheel 8 The rigid wheel 8 is pre-fixed to the engine block 7 by the connecting bolts. Next, install the small reducer cover 27 on the engine block 7 to sandwich the rigid wheel 8 between the small reducer cover 27 and the engine block 7, and then fasten the rigid wheel 8 and the small reducer cover 27 with the engine The connection between the cylinder blocks 7 makes the rigid wheel 8 fixed in the engine block 7.
然后,将第一轴承14过盈压装于波发生器10中,再使偏心轴5的延伸端504从第一轴承14内圈穿入,由此将波发生器10通过第一轴承14转动安装于偏心轴5的延伸端504上,并使得波发生器10压入柔轮9中而与柔轮9传动配合。此时需要说明的是,在将波发生器10压入柔轮9中时,可如图14中所示的,采用一端嵌装在波发生器10内的工装29以一定转动速度使得波发生器10旋入柔轮9内,以便于波发生器10的压入。Then, the first bearing 14 is interference press-fitted in the wave generator 10, and the extended end 504 of the eccentric shaft 5 is penetrated from the inner ring of the first bearing 14, thereby rotating the wave generator 10 through the first bearing 14. On the extension end 504 of the eccentric shaft 5, the wave generator 10 is pressed into the flexspline 9 to be in cooperation with the flexspline 9 in transmission. At this time, it should be noted that when the wave generator 10 is pressed into the flexspline 9, as shown in FIG. 14, a tool 29 with one end embedded in the wave generator 10 can be used to generate waves at a certain rotation speed. The device 10 is screwed into the flexspline 9 to facilitate the pressing of the wave generator 10.
接着,如图15所示在发动机缸体7上安装正时罩盖18,且先预紧正时罩盖18,以将谐波减速器单元包罩于发动机缸体7内,再将电机单元穿经正时罩盖18使壳体11连接于刚轮8上,并再紧固壳体11和正时罩盖18即可,且此时密封圈21随壳体11的穿入而密封在壳体11和正时罩盖18之间,电机单元中的接线端子23在正时罩盖18的外侧。Next, install the timing cover 18 on the engine block 7 as shown in Figure 15, and first pre-tighten the timing cover 18 to cover the harmonic reducer unit in the engine block 7, and then the motor unit Pass through the timing cover 18 to connect the housing 11 to the rigid wheel 8, and then tighten the housing 11 and the timing cover 18, and at this time, the sealing ring 21 is sealed in the housing with the penetration of the housing 11 Between the body 11 and the timing cover 18, the connection terminals 23 in the motor unit are outside the timing cover 18.
其中,以上在电机单元安装之前,根据设计选择通过止推垫片15或是第二轴承26进行壳体1对波发生器10的支撑,并且随着电机单元的穿入使波发生器10与止推垫片15相接,或者使波发生器10装入第二轴承26中便可,同时也应注意在选择采用止推垫片15时,另一侧的第一轴承14则应如前所述的设置成并排布置的两个。Among them, before the motor unit is installed, the housing 1 supports the wave generator 10 through the thrust washer 15 or the second bearing 26 according to the design choice, and the wave generator 10 is connected to the wave generator 10 as the motor unit penetrates. The thrust washer 15 can be connected, or the wave generator 10 can be installed in the second bearing 26. At the same time, it should be noted that when the thrust washer 15 is selected, the first bearing 14 on the other side should be the same as before. The described arrangement is two arranged side by side.
此外,在电机单元穿设于正时罩盖18中后,也需转动电机单元调整其角度,以使电机单元的轴线处于谐波减速器单元轴线的正下方,且电机单元上插接端子23的开口相对于发动机缸体水平指向进气侧。由此以使电机单元上的齿轮13与波发生器10内的内齿圈1001相啮合的部位位于竖直下方的最低位置,而处于润滑油的流动路径上,而插接端子23开口朝向进气侧也能便于接口插拔。In addition, after the motor unit is inserted into the timing cover 18, it is also necessary to rotate the motor unit to adjust its angle so that the axis of the motor unit is directly below the axis of the harmonic reducer unit, and the terminal 23 is plugged into the motor unit. The opening of the engine is horizontally directed to the intake side relative to the engine block. As a result, the meshing part of the gear 13 on the motor unit and the ring gear 1001 in the wave generator 10 is located at the lowest position vertically below, and is on the flow path of the lubricating oil, while the opening of the plug-in terminal 23 faces the entrance The air side can also be easily plugged and unplugged.
另外,为便于减速器小盖27在发动机缸体7中的安装,本实施例优选的也可于发动机缸体7和减速器小盖27之间设置以对减速器小盖27的安装进行预定位的定位部。该定位部例如可为包括分别于发动机缸体7和减速器小盖27上设置的定位销孔701,以及两端分别插设于两个定位销孔701中的定位销28,或者所述定位部亦可采用其它现有的常规预定位结构。In addition, in order to facilitate the installation of the small reducer cover 27 in the engine block 7, this embodiment may also be preferably provided between the engine block 7 and the small reducer cover 27 to predetermine the installation of the small reducer cover 27. Positioning part of the bit. The positioning portion may include, for example, positioning pin holes 701 respectively provided on the engine block 7 and the small cover 27 of the reducer, and positioning pins 28 whose two ends are inserted into the two positioning pin holes 701, or the positioning The part can also adopt other existing conventional pre-positioning structures.
实施例二Example two
本实施例也涉及一种可变压缩比驱动结构,其具有与实施例一中的可变压缩比驱动结构大致相同的结构,不同之处在于如图16并结合图17、图18所示的,本实施例中波发生器10的一侧由第一轴承14转动安装于偏心轴5的延伸端504上,并通过第一轴承14的外圈和波发生器10之间的过盈装配,以及通过延伸端504端部的限位第一轴承14内圈的限位件的设置,实现对波发生器10的可靠支撑,限制其轴向窜动。This embodiment also relates to a variable compression ratio drive structure, which has substantially the same structure as the variable compression ratio drive structure in the first embodiment. The difference is that as shown in FIG. 16 in combination with FIGS. 17 and 18 In this embodiment, one side of the wave generator 10 is rotatably mounted on the extension end 504 of the eccentric shaft 5 by the first bearing 14, and is assembled by interference between the outer ring of the first bearing 14 and the wave generator 10, And through the arrangement of the limiting member that limits the inner ring of the first bearing 14 at the end of the extension end 504, the wave generator 10 can be reliably supported and the axial movement of the wave generator 10 can be restricted.
具体来说,在偏心轴5的延伸端504的端部构造有与油道502贯通的凹口,且作为一种示例性结构形式,本实施例的限位件具体即为一端固连于该凹口内的堵头30,该堵头30的另一端因自身的径向外伸而挡置在第一轴承14内圈的一侧,且于堵头30内同样也设置有贯穿其自身并和油道502连通的油孔k。Specifically, the end of the extension end 504 of the eccentric shaft 5 is configured with a notch penetrating the oil passage 502, and as an exemplary structure, the limiting member of this embodiment is specifically one end fixedly connected to the The plug 30 in the recess, the other end of the plug 30 is blocked on one side of the inner ring of the first bearing 14 due to its radial extension, and the plug 30 is also provided with a penetrating through itself and The oil hole k through which the oil passage 502 communicates.
其中,本实施例的堵头30优选的可为一端螺接于凹口内,而通过堵头30另一端的径向外伸以对第一轴承14内圈一侧的挡置限位,由此配合于另一侧延伸端504上的轴肩结构,也便可实现对第一轴承14内圈的限位约束。Wherein, the plug 30 of this embodiment may preferably have one end screwed into the recess, and the other end of the plug 30 extends radially outward to limit the stop on one side of the inner ring of the first bearing 14, thereby Cooperating with the shoulder structure on the extension end 504 on the other side can also achieve the limit restriction on the inner ring of the first bearing 14.
需要说明的是,堵头30径向外伸的一端的外径一般等于或略大、略小于第 一轴承14内圈的外径便可,并且当然其肯定要小于第一轴承14外圈的内径。而除了使得堵头30螺接于延伸端504端部的凹口内,当然亦可通过过盈压装的方式进行堵头30在凹口内的装配。而且针对于堵头30的进行第一轴承14内圈挡置的那一端,其除了如图18中所示的因整个圆周径向外伸而为圆盘状,当前使得堵头30的该端仅具有一个或周向间隔布置的几个径向外伸的挡块结构,以通过所述挡块结构进行第一轴承14内圈的挡置也是可行的。It should be noted that the outer diameter of the radially outward end of the plug 30 is generally equal to or slightly larger, and slightly smaller than the outer diameter of the inner ring of the first bearing 14, and of course it must be smaller than the outer ring of the first bearing 14. the inside diameter of. In addition to screwing the plug 30 into the recess at the end of the extension end 504, of course, the plug 30 can also be assembled in the recess by means of interference press fitting. And for the end of the plug 30 where the inner ring of the first bearing 14 is blocked, it is disc-shaped due to the radial extension of the entire circumference as shown in FIG. 18, and the end of the plug 30 is currently It is also feasible to have only one or a few radially outwardly extending stopper structures arranged at intervals in the circumferential direction to block the inner ring of the first bearing 14 through the stopper structure.
本实施例中同样的,由于在使用中齿轮13和内齿圈1001之间,以及谐波减速器单元内的柔轮9、波发生器10和其它相关部件所需的润滑油量较小,因而堵头30上的油孔k的直径亦可设计的较小,以此可对润滑油限流而保证偏心轴5内的油压。此外,对于本实施例所述堵头30,其采用较为简单的柱体钢块制成便可,且与实施例一中的油堵25类似的,在堵头30一端的中部也设置有内六角孔以便于旋拧操作,同时与实施例一中相同的,该内六角孔和堵头30内的油孔k贯通,而实质上构成油孔k的一部分,不过由于所述内六角孔的内径大于油孔k,实际使用中由油孔k喷出的润滑油亦仅仅是流经内六角孔。The same in this embodiment, because the amount of lubricating oil required between the gear 13 and the ring gear 1001 in use, and the flexspline 9, the wave generator 10 and other related components in the harmonic reducer unit is small, Therefore, the diameter of the oil hole k on the plug 30 can also be designed to be smaller, so as to limit the flow of lubricating oil and ensure the oil pressure in the eccentric shaft 5. In addition, for the plug 30 in this embodiment, it can be made of a relatively simple cylindrical steel block, and similar to the oil plug 25 in the first embodiment, an inner plug 30 is also provided in the middle of one end of the plug 30. The hexagonal hole facilitates the screwing operation. At the same time, the same as in the first embodiment, the inner hexagonal hole and the oil hole k in the plug 30 penetrate through, and substantially constitute a part of the oil hole k, but due to the hexagonal inner hole The inner diameter is larger than the oil hole k, and the lubricating oil sprayed from the oil hole k in actual use only flows through the inner hexagonal hole.
本实施例为保证自油孔k流出的润滑油的清洁度,同样的在位于延伸端504端部的油道502中也设置有对润滑油进行过滤的润滑油过滤组件,且作为所述润滑油过滤组件设置的示例性结构,如图17所示的,以上润滑油过滤组件即具体包括设置于凹口内的滤网24,且该滤网也由堵头30压紧在所述凹口内。In this embodiment, in order to ensure the cleanliness of the lubricating oil flowing from the oil hole k, a lubricating oil filter assembly for filtering lubricating oil is also provided in the oil passage 502 at the end of the extension end 504, and is used as the lubricating oil. The exemplary structure of the oil filter assembly is shown in FIG. 17. The above lubricating oil filter assembly specifically includes a filter mesh 24 arranged in the recess, and the filter mesh is also compressed in the recess by the plug 30.
本实施例中,通过波发生器10的一侧由第一轴承14转动安装于偏心轴5的延伸端504上,并且第一轴承14与延伸端504之间采用间隙配合,而与波发生器10之间则采用过盈配合。与此同时,与第一轴承14的外圈和波发生器10过盈配合相匹配的,由延伸端504端部设置的由油堵24构成的限位件,以此和延伸端504上的轴肩结构相呼应,而能够实现对第一轴承14的内圈在延伸端504也即偏心轴5上的约束限位。此时,通过第一轴承14内外圈分别和偏心轴5及波发生器10之间的稳固连接,即能够实现波发生器10的可靠布置,以可限制波发生器10的轴向窜动量。In this embodiment, the first bearing 14 is rotatably mounted on the extension end 504 of the eccentric shaft 5 through one side of the wave generator 10, and the first bearing 14 and the extension end 504 adopt a clearance fit, and are in contact with the wave generator. Between 10, an interference fit is used. At the same time, the stopper formed by the oil plug 24 provided at the end of the extension end 504 matched with the interference fit of the outer ring of the first bearing 14 and the wave generator 10, and the end of the extension end 504 The shaft shoulder structure corresponds to that of the inner ring of the first bearing 14 at the extension end 504, that is, the eccentric shaft 5. At this time, through the stable connection between the inner and outer rings of the first bearing 14 and the eccentric shaft 5 and the wave generator 10, the reliable arrangement of the wave generator 10 can be realized to limit the axial movement of the wave generator 10.
本实施例中,第一轴承14优选也为并排布置的两个,以此通过两排第一轴承14可在轴向上将一点支撑变为两点支撑,而使支撑更为牢靠。当然,还需要注意的是,本实施例中除了使得堵头30一物两用,而同时实现第一轴承14内圈及滤网15的限位。作为可行的其它实施形式,可在延伸端504端部的凹口中内嵌如实施例一中的油堵25那样的具有油孔k的封堵结构,以用于滤网15的压紧。而用于第一轴承14内圈限位的限位件则可采用螺接或过盈压装在延伸端504的外周上,并同样挡置在第一轴承14内圈一侧的挡环类结构。In this embodiment, the first bearings 14 are also preferably two arranged side by side, so that through the two rows of the first bearings 14, one-point support can be changed into two-point support in the axial direction, making the support more reliable. Of course, it should also be noted that in this embodiment, in addition to making the plug 30 a dual purpose, the inner ring of the first bearing 14 and the filter screen 15 are limited at the same time. As other feasible implementation forms, a plugging structure with an oil hole k like the oil plug 25 in the first embodiment can be embedded in the recess at the end of the extension end 504 to compress the filter screen 15. The limiter used for the inner ring limit of the first bearing 14 can be screwed or interference press fitted on the outer circumference of the extension end 504, and is also blocked on the inner ring side of the first bearing 14 structure.
本实施例中基于以上所述的驱动结构的构成,其在装配时的方法与实施例一中稍有不同,且其具体包括如下的步骤。In this embodiment, based on the above-mentioned structure of the driving structure, the assembly method is slightly different from that in the first embodiment, and it specifically includes the following steps.
首先,将第三轴承17过盈压装在刚轮8上的台阶孔中,再将偏心轴5具有延伸端504的一端穿过第三轴承17内圈而转动安装于刚轮8中。接着将柔轮9装入刚轮8中,使得柔轮9与刚轮8间传动配合,并使柔轮9套设于延伸端504上而与偏心轴5上的法兰部503端面贴合,接着通过柔轮垫片16且利用螺栓与偏心轴5上的法兰部503固连在一起。Firstly, the third bearing 17 is interference press fitted into the stepped hole on the rigid wheel 8, and then the end of the eccentric shaft 5 with the extended end 504 is passed through the inner ring of the third bearing 17 to be rotatably installed in the rigid wheel 8. Then install the flexible wheel 9 into the rigid wheel 8, so that the flexible wheel 9 and the rigid wheel 8 are in a transmission fit, and the flexible wheel 9 is sleeved on the extension end 504 to fit the end face of the flange 503 on the eccentric shaft 5. , Then pass through the flexspline gasket 16 and use bolts to be fixedly connected with the flange portion 503 on the eccentric shaft 5.
然后,在波发生器10中压装第一轴承14,再将安装有第一轴承14的波发生器10装入位于刚轮8内的柔轮9中,由此将波发生器10通过第一轴承14转动安装于偏心轴5的延伸端504上,并使得波发生器10与柔轮9传动配合。在将波发生器10压入柔轮9中时,同样可采用工装29以一定转动速度使得波发生 器10旋入柔轮9内,以便于波发生器10的压入。Then, the first bearing 14 is press-fitted in the wave generator 10, and then the wave generator 10 with the first bearing 14 is installed in the flexspline 9 located in the rigid wheel 8, thereby passing the wave generator 10 through the first bearing 14 A bearing 14 is rotatably mounted on the extension end 504 of the eccentric shaft 5 to make the wave generator 10 and the flexspline 9 drive and cooperate. When the wave generator 10 is pressed into the flexspline 9, the tool 29 can also be used to rotate the wave generator 10 into the flexspline 9 at a certain rotation speed, so that the wave generator 10 can be pressed in.
接着,如图19中所示将滤网15装入延伸端504端部的凹口内,再将堵头30螺接固定于凹口中,以固定滤网15并同时将第一轴承14限位在延伸端504上。当然若选择不设置润滑油过滤组件,可省去滤网15的安装,而在前述限位件采用其它形式时,则同样在此时将限位件安装于延伸端504的端部,以进行第一轴承14的内圈约束限位即可。Next, as shown in Figure 19, fit the filter screen 15 into the notch at the end of the extension end 504, and then screw the plug 30 into the notch to fix the filter screen 15 and limit the first bearing 14 at the same time. Extending end 504 on. Of course, if you choose not to install the lubricating oil filter assembly, the installation of the filter screen 15 can be omitted. When the aforementioned limiter adopts other forms, the limiter can also be installed at the end of the extension end 504 at this time to perform The inner ring of the first bearing 14 may be restricted and limited.
然后,将发动机缸体7翻转180°使其底面朝上,再将连接后的偏心轴5及谐波减速器单元装入发动机缸体7中,并且通过拧紧刚轮8的连接螺栓而将刚轮8预固定于发动机缸体7上。接着,在发动机缸体7上安装减速器小盖27,以将刚轮8夹置在减速器小盖27和发动机缸体7之间,再紧固刚轮8及减速器小盖27与发动机缸体7之间的连接,使得刚轮8固定在发动机缸体7中。Then, turn the engine block 7 by 180° so that its bottom face upwards, and then install the connected eccentric shaft 5 and the harmonic reducer unit into the engine block 7, and tighten the connecting bolts of the rigid wheel 8 to reduce the rigidity. The wheel 8 is pre-fixed to the engine block 7. Next, install the small reducer cover 27 on the engine block 7 to sandwich the rigid wheel 8 between the small reducer cover 27 and the engine block 7, and then fasten the rigid wheel 8 and the small reducer cover 27 with the engine The connection between the cylinder blocks 7 makes the rigid wheel 8 fixed in the engine block 7.
接着,在发动机缸体7上安装正时罩盖18,且先预紧正时罩盖18,以将谐波减速器单元包罩于发动机缸体7内,再将电机单元穿经正时罩盖18使壳体11连接于刚轮8上,并再紧固壳体11和正时罩盖18即可。此时密封圈21随壳体11的穿入而密封在壳体11和正时罩盖18之间,电机单元中的接线端子23则在正时罩盖18的外侧。Next, install the timing cover 18 on the engine cylinder block 7, and first pre-tighten the timing cover 18 to cover the harmonic reducer unit in the engine cylinder block 7, and then pass the motor unit through the timing cover The cover 18 connects the housing 11 to the rigid wheel 8 and then tightens the housing 11 and the timing cover 18. At this time, the sealing ring 21 is sealed between the housing 11 and the timing cover 18 as the housing 11 penetrates, and the connecting terminal 23 in the motor unit is outside the timing cover 18.
以上所述仅为本申请的较佳实施例而已,并不用以限制本申请,凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。The above descriptions are only the preferred embodiments of this application, and are not intended to limit this application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of this application shall be included in this application. Within the scope of protection.
Claims (17)
- 一种可变压缩比驱动结构,以驱使可变压缩比机构中的偏心轴(5)转动,其特征在于:所述可变压缩比驱动结构包括固设于发动机缸体(7)上的谐波减速器单元,以及固设于所述谐波减速器单元中的刚轮(8)上的电机单元,所述谐波减速器单元中的柔轮(9)与所述偏心轴(5)的一端传动连接,所述电机单元的转轴(12)一端外伸并与所述谐波减速器中的波发生器(10)传动连接,且所述电机单元的转动轴线偏置于所述谐波减速器单元转动轴线的一侧,所述偏心轴(5)与所述柔轮(9)相连的一端具有向所述转轴(12)一侧延伸的延伸端(504),并于所述偏心轴(5)内构造有与所述发动机缸体(7)内的润滑油路连通的油道(502),所述油道(502)轴向贯穿至所述偏心轴(5)的延伸端(504)的端部。A variable compression ratio drive structure to drive the eccentric shaft (5) in the variable compression ratio mechanism to rotate, characterized in that: the variable compression ratio drive structure includes a resonance fixed on the engine cylinder (7) The wave reducer unit, and the motor unit fixed on the rigid wheel (8) in the harmonic reducer unit, the flexible wheel (9) in the harmonic reducer unit and the eccentric shaft (5) One end of the motor unit is in a transmission connection, one end of the rotating shaft (12) of the motor unit extends out and is in transmission connection with the wave generator (10) in the harmonic reducer, and the rotation axis of the motor unit is offset from the harmonic On one side of the rotation axis of the wave reducer unit, the end of the eccentric shaft (5) connected with the flexspline (9) has an extension end (504) extending to the side of the rotation shaft (12), and is connected to the An oil passage (502) communicating with the lubricating oil passage in the engine cylinder (7) is constructed in the eccentric shaft (5), and the oil passage (502) axially penetrates to the extension of the eccentric shaft (5) The end of the end (504).
- 根据权利要求1所述的可变压缩比驱动结构,其特征在于:沿所述发动机缸体(7)的高度方向,所述电机单元的转动轴线偏置于所述谐波减速器单元转动轴线的下方。The variable compression ratio drive structure according to claim 1, characterized in that: along the height direction of the engine block (7), the rotation axis of the motor unit is offset from the rotation axis of the harmonic reducer unit Below.
- 根据权利要求2所述的可变压缩比驱动结构,其特征在于:所述电机单元的转动轴线位于所述谐波减速器单元转动轴线的正下方。The variable compression ratio drive structure according to claim 2, wherein the rotation axis of the motor unit is located directly below the rotation axis of the harmonic reducer unit.
- 根据权利要求2所述的可变压缩比驱动结构,其特征在于:于所述波发生器(10)内构造有内齿圈(1001),所述转轴(12)的与所述波发生器(10)传动连接的一端连接有齿轮(13),所述齿轮(13)位于所述波发生器(10)内,且所述齿轮(13)与所述内齿圈(1001)的部分齿相咬合,而构成两者间的啮合相连。The variable compression ratio drive structure according to claim 2, characterized in that: an inner ring gear (1001) is constructed in the wave generator (10), and the shaft (12) is connected to the wave generator (10) One end of the transmission connection is connected with a gear (13), the gear (13) is located in the wave generator (10), and the gear (13) and part of the toothing of the ring gear (1001) They are engaged to form a meshing connection between the two.
- 根据权利要求4所述的可变压缩比驱动结构,其特征在于:所述油道(502)于所述延伸端(504)端部的开口与所述齿轮(13)相对布置,且所述开口于所述齿轮(13)上的投影位于所述齿轮(13)的齿根圆内部。The variable compression ratio drive structure according to claim 4, characterized in that: the opening of the oil passage (502) at the end of the extension end (504) is arranged opposite to the gear (13), and the The projection of the opening on the gear (13) is located inside the tooth root circle of the gear (13).
- 根据权利要求1所述的可变压缩比驱动结构,其特征在于:在位于所述延伸端(504)端部的所述油道(502)中设有润滑油过滤组件,并于所述延伸端(504)的端部构造有与所述油道(502)贯通的凹口,所述润滑油过滤组件包括设于所述凹口内的滤网(24),所述滤网(24)由固设于所述凹口内的油堵(25)压紧于所述凹口中,并于所述油堵(25)内设有贯穿自身且一端和所述油道(502)连通的油孔(k)。The variable compression ratio drive structure according to claim 1, characterized in that: a lubricating oil filter assembly is provided in the oil passage (502) at the end of the extension end (504), and is installed in the extension end (504). The end of the end (504) is configured with a recess that penetrates the oil passage (502), and the lubricating oil filter assembly includes a filter screen (24) arranged in the recess, and the filter screen (24) is formed by The oil plug (25) fixed in the recess is pressed into the recess, and the oil plug (25) is provided with an oil hole ( k).
- 根据权利要求6所述的可变压缩比驱动结构,其特征在于:所述波发生器(10)的一侧由第一轴承(14)转动安装于所述偏心轴(5)的延伸端(504)上,所述波发生器(10)的另一侧由第二轴承 (26)转动安装于所述电机单元的壳体(11)中。The variable compression ratio drive structure according to claim 6, characterized in that: one side of the wave generator (10) is rotatably mounted on the extension end (5) of the eccentric shaft (5) by a first bearing (14) 504), the other side of the wave generator (10) is rotatably installed in the housing (11) of the motor unit by a second bearing (26).
- 根据权利要求6所述的可变压缩比驱动结构,其特征在于:所述波发生器(10)的一侧由第一轴承(14)转动安装于所述偏心轴(5)的延伸端(504)上,所述波发生器(10)的另一侧滑动抵接于所述电机单元的壳体(11)上,且于所述壳体(11)的与所述波发生器(10)滑动抵接的部位设有耐磨层。The variable compression ratio drive structure according to claim 6, characterized in that: one side of the wave generator (10) is rotatably mounted on the extension end (5) of the eccentric shaft (5) by a first bearing (14) 504), the other side of the wave generator (10) slidably abuts on the housing (11) of the motor unit, and the housing (11) and the wave generator (10) ) Wear-resistant layer is provided at the sliding contact part.
- 根据权利要求8所述的可变压缩比驱动结构,其特征在于:于所述壳体(11)的与所述波发生器(10)滑动抵接的部位设有止推垫片(15),所述止推垫片(15)相对于所述壳体(11)外凸而与所述波发生器(10)滑动抵接,且所述耐摩层位于所述止推垫片(15)上。The variable compression ratio drive structure according to claim 8, characterized in that: a thrust washer (15) is provided at a portion of the housing (11) that is in sliding contact with the wave generator (10) , The thrust washer (15) protrudes relative to the housing (11) to slidably abut the wave generator (10), and the anti-friction layer is located on the thrust washer (15) superior.
- 根据权利要求1所述的可变压缩比驱动结构,其特征在于:相对于所述柔轮(9)的与所述偏心轴(5)相接的一侧,在所述柔轮(9)的另一侧设有置于所述柔轮(9)内的柔轮垫片(16),所述柔轮(9)经穿设所述柔轮垫片(16)及所述柔轮(9)的连接件和所述偏心轴(5)固连。The variable compression ratio drive structure according to claim 1, characterized in that: relative to the side of the flexspline (9) that is connected to the eccentric shaft (5), the flexspline (9) The other side of the flexspline is provided with a flexspline washer (16) placed in the flexspline (9), and the flexspline (9) is passed through the flexspline shim (16) and the flexspline (16). 9) The connecting piece is fixedly connected with the eccentric shaft (5).
- 根据权利要求1所述的可变压缩比驱动结构,其特征在于:于所述发动机缸体(7)上固连有包罩于所述谐波减速器单元外的正时罩盖(18),所述电机单元横穿所述正时罩盖(18)而固连于所述刚轮(8)上,并于所述电机单元和所述正时罩盖(18)之间夹置有密封圈(21)。The variable compression ratio drive structure according to claim 1, characterized in that: a timing cover (18) covering the harmonic reducer unit is fixedly connected to the engine cylinder (7) , The motor unit traverses the timing cover (18) and is fixedly connected to the rigid wheel (8), and is sandwiched between the motor unit and the timing cover (18) Sealing ring (21).
- 根据权利要求1所述的可变压缩比驱动结构,其特征在于:所述波发生器(10)的一侧由第一轴承(14)转动安装于所述偏心轴(5)的延伸端(504)上,所述第一轴承(14)的外圈过盈压装于所述波发生器中,并于所述延伸端的端部固连有以限位所述第一轴承(14)的内圈的限位件。The variable compression ratio drive structure according to claim 1, characterized in that: one side of the wave generator (10) is rotatably mounted on the extension end ( 504), the outer ring of the first bearing (14) is interference press-fitted in the wave generator, and the end of the extension end is fixedly connected to limit the first bearing (14) Limiting part of the inner ring.
- 根据权利要求12所述的可变压缩比驱动结构,其特征在于:于所述延伸端(504)的端部构造有与所述油道(502)贯通的凹口,所述限位件为一端固连于所述凹口内的堵头(30),且所述堵头(30)的另一端因自身的径向外伸而挡置在所述第一轴承(14)的一侧,并于所述堵头(30)内设有贯穿自身并和所述油道(502)连通的油孔(k)。The variable compression ratio drive structure according to claim 12, characterized in that: a notch penetrating the oil passage (502) is constructed at the end of the extension end (504), and the limiting member is One end is fixedly connected to the plug (30) in the recess, and the other end of the plug (30) is blocked on one side of the first bearing (14) due to its radial extension, and An oil hole (k) penetrating through the plug (30) and communicating with the oil passage (502) is provided in the plug (30).
- 根据权利要求13所述的可变压缩比驱动结构,其特征在于:在位于所述延伸端(504)端部的所述油道(502)中设有润滑油过滤组件,所述润滑油过滤组件包括设于所述凹口内的滤网(24),且所述滤网(24)由所述堵头(30)压紧在所述凹口内。The variable compression ratio drive structure according to claim 13, characterized in that: a lubricating oil filter assembly is provided in the oil passage (502) at the end of the extension end (504), and the lubricating oil filter The component includes a filter screen (24) arranged in the recess, and the filter screen (24) is pressed in the recess by the plug (30).
- 根据权利要求1至14中任一项所述的可变压缩比驱动结构,其特征在于:于所述发动机缸体(7)上设有贯穿所述发动机缸体(7) 的上油孔(19),且所述上油孔(19)贯穿至与所述发动机缸体(7)相连的所述刚轮(8)的内部,以向所述刚轮和(8)所述柔轮(9)之间下淋润滑油。The variable compression ratio drive structure according to any one of claims 1 to 14, wherein the engine block (7) is provided with an oil hole (7) penetrating the engine block (7). 19), and the oiling hole (19) penetrates to the inside of the rigid wheel (8) connected to the engine block (7), so as to direct the rigid wheel and (8) the flexible wheel ( 9) Sprinkle lubricating oil between them.
- 一种发动机,其特征在于:所述发动机包括权利要求1-15中任意一项所述的可变压缩比驱动结构。An engine, characterized in that the engine comprises the variable compression ratio drive structure according to any one of claims 1-15.
- 一种车辆,其特征在于:所述车辆包括权利要求16所述的发动机。A vehicle, characterized in that the vehicle includes the engine of claim 16.
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