WO2021075236A1 - Reciprocating saw - Google Patents

Abstract

A reciprocating saw 101 is provided with: a motor 21; a driving mechanism 3; a gear housing 15; a body housing 11; elastic bodies 51-54; and stoppers 61-64. The gear housing 15 stores the driving mechanism 3. The body housing 11 stores the gear housing 15. The front end of the body housing 11 is configured as a grip part 115 which can be gripped by a user. The elastic bodies 51-54 are provided between the gear housing 15 and the body housing 11, and permit at least vertical movement of the gear housing 15 with respect to the body housing 11 through elastic deformation. The stopper 61 is provided in the body housing 11 so as to be abuttable against the gear housing 15. The stopper 61 is disposed in the grip part 115 so as to define at least the relative upward moving amount of the gear housing 15.

Description

Reciprocating saw

The present disclosure relates to a reciprocating saw configured to reciprocate the blade.

There is known a reciprocating saw configured to reciprocate a blade by the power of a motor. In a reciprocating saw, vibration is likely to occur in the reciprocating direction of the blade as the blade reciprocates. Therefore, for example, Japanese Patent No. 6266304 proposes a reciprocating saw including an inner housing that supports a motor and a reciprocating conversion unit, and an outer housing that is connected to the inner housing via an elastic intervening member. There is.

According to the above-mentioned reciprocating saw, it is possible to suppress the vibration generated in the motor and the reciprocating motion conversion unit due to the reciprocating motion of the blade from being transmitted from the inner housing to the outer housing. On the other hand, since it becomes difficult for the load for pressing the blade against the work material to be transmitted, further improvement in operability is desired.

The object of the present disclosure is to provide a technique that contributes to improving the operability of a reciprocating saw having a vibration-proof structure.

According to one aspect of the present disclosure, there is provided a reciprocating saw configured to reciprocate a removable mounted blade. The reciprocating saw includes a motor, a drive mechanism, an inner housing, an outer housing, at least one elastic body, and at least one contact portion.

The drive mechanism is configured to reciprocate the blade along the drive shaft by the power of the motor. The inner housing houses at least the drive mechanism. The outer housing houses the inner housing. At least one elastic body is interposed between the inner housing and the outer housing. At least one contact portion is provided inside the outer housing so as to be able to contact the inner housing.

Further, the axial direction of the drive shaft is defined as the front-rear direction of the reciprocal saw, the direction orthogonal to the drive shaft and substantially parallel to the plate surface of the blade is defined as the vertical direction, and in the front-rear direction, the side on which the blade is mounted is the front side. In the vertical direction, when the side on which the blade edge is arranged during normal use is defined as the lower side, the front end portion of the outer housing is configured as a grip portion that can be gripped by the user. At least one elastic body is arranged so as to allow at least the vertical movement of the inner housing with respect to the outer housing by elastic deformation. The at least one abutment includes a first abutment that is located within the grip and is configured to at least define the amount of upward relative movement of the inner housing.

In the reciprocating saw of this aspect, the front end portion (grip portion) of the outer housing can be gripped by the user. The area including the grip portion may be used as the main grip portion, or a main grip portion (for example, a so-called main handle) may be provided separately from the grip portion. Further, "reciprocating the blade along the drive shaft" is not only the case where the blade is linearly reciprocated parallel to the drive shaft, but also a combination of the reciprocating movement parallel to the drive shaft and the swinging motion. The operation may include the case where the blade is reciprocated on an elliptical orbit.

When cutting the work material with a reciprocating saw, the cutting edge of the blade is pressed against the work material, causing vertical vibration in the drive mechanism. This vibration is transmitted to the inner housing. On the other hand, the elastic deformation of at least one elastic body interposed between the inner housing and the outer housing can suppress at least the vertical vibration of the inner housing from being transmitted to the outer housing. On the other hand, when the user grips the grip portion and applies a certain load to the outer housing from above, the first contact portion contacts the inner housing and restricts the relative movement of the inner housing upward. , The cutting edge can be firmly pressed against the work material. As described above, according to this aspect, a reciprocating saw having both excellent vibration isolation and operability is realized.

In one aspect of the present disclosure, the first contact portion may be arranged above the drive shaft.

In one aspect of the present disclosure, the at least one abutment may further include a second abutment configured to at least specify the amount of downward relative movement of the inner housing. According to this aspect, for example, even when the blade is mounted so that the cutting edge is opposite to that in normal use, the second contact portion regulates the relative movement of the inner housing downward, which is good. Operability can be ensured.

In one aspect of the present disclosure, the second contact portion may be arranged below the drive shaft.

In one aspect of the present disclosure, the first contact portion may be located above the front portion of the inner housing and the second contact portion may be located below the front portion of the inner housing. According to this aspect, particularly good operability can be ensured when the blade is mounted so that the cutting edge is oriented in the opposite direction to that in normal use.

In one aspect of the present disclosure, the first contact portion may be located above the front portion of the inner housing and the second contact portion may be located below the rear portion of the inner housing. According to this aspect, when the user grips the grip portion and presses the blade against the work piece, the first contact portion and the second contact portion rotate relative to the outer housing of the inner housing. Is effectively regulated, so that more stable operability can be realized.

In one aspect of the present disclosure, at least one contact portion may further include a third contact portion and a fourth contact portion. The third contact portion is arranged apart from the first contact portion in the front-rear direction, and is configured to at least define the amount of relative movement of the inner housing upward. The fourth contact portion is arranged apart from the second contact portion in the front-rear direction, and is configured to at least define the amount of downward relative movement of the inner housing. According to this aspect, since the first to fourth contact portions effectively regulate the relative movement of the inner housing, more stable operability can be realized.

In one aspect of the present disclosure, the at least one elastic body may be further arranged to allow the inner housing to move in the anterior-posterior direction with respect to the outer housing. According to this aspect, it is possible to effectively suppress the vibration in the front-rear direction caused by the reciprocating movement of the blade from being transmitted to the outer housing. In this embodiment, at least one elastic body may include at least one elastic body that allows relative movement of the inner housing in the vertical direction and the front-rear direction, and elastic body that allows relative movement of the inner housing in the vertical direction. It may include a body and another elastic body that allows relative movement of the inner housing in the anteroposterior direction.

In one aspect of the present disclosure, at least one abutting portion may be configured to define a relative amount of forward movement of the inner housing and a relative amount of backward movement of the inner housing. According to this aspect, when a certain amount of load is applied to the outer housing forward, the blade can be stably pressed forward. In this embodiment, the first contact portion and / or the second contact portion of at least one contact portion may define the relative movement amount of the inner housing to the front and the rear. Separately from the first contact portion and / or the second contact portion, a contact portion that defines the relative movement amount of the inner housing to the front and the rear may be provided.

In one aspect of the present disclosure, the amount of relative movement forward and the amount of relative movement backward of the inner housing may be larger than the amount of relative movement upward, respectively. In a reciprocating saw, the vibration in the front-rear direction caused by the reciprocating movement of the blade tends to be larger than the vibration in the vertical direction. According to this aspect, it is possible to realize appropriate vibration isolation and good operability according to the magnitude of vibration.

In one aspect of the present disclosure, it is preferable that the distance between at least one abutting portion and the inner housing in the initial state is smaller than the elastically deformable distance of at least one elastic body. According to this aspect, the durability of at least one elastic body can be maintained.

In one aspect of the present disclosure, the drive mechanism may include a slider. The slider may have a blade mounting portion at the front end to which the blade can be attached and detached. The slider may be configured to reciprocate back and forth along the drive shaft. The first contact portion may be arranged in the region corresponding to the slider in the front-rear direction. According to this aspect, since the relative movement of the inner housing upward can be regulated at a position relatively close to the blade, the cutting edge can be easily pressed against the work piece.

In one aspect of the present disclosure, the motor may be fixed to the inner housing. The motor may be movable with respect to the outer housing integrally with the inner housing. According to this aspect, it is possible to suppress the vibration generated by driving the motor from being transmitted from the motor to the outer housing.

In one aspect of the present disclosure, the inner housing may include a first portion accommodating a drive mechanism and a second portion accommodating a motor. According to this aspect, it is possible to suppress the vibration generated by driving the motor from being transmitted from the inner housing to the outer housing.

In one aspect of the present disclosure, the drive mechanism may include a small bevel gear, a large bevel gear, and a slider. The small bevel gear may be fixed to the output shaft of the motor. The large bevel gear may be configured to mesh with the small bevel gear and rotate about the first rotation axis. The large bevel gear may have an eccentric shaft at a position eccentric with respect to the first rotation shaft. The slider may be directly or indirectly connected to the eccentric shaft and configured to reciprocate in the anteroposterior direction along the drive shaft as the large bevel gear rotates. The at least one elastic body may include a plurality of elastic bodies arranged around the large bevel gear so as to be separated from each other. According to this aspect, the transmission of vibration from the inner housing to the outer housing can be suppressed more effectively.

It is sectional drawing of the reciprocating saw of 1st Embodiment. It is a partially enlarged view of FIG. It is a partially enlarged view of FIG. 2 which shows a stopper. It is a partially enlarged view of FIG. 2 which shows a stopper. It is a partially enlarged view of FIG. 2 which shows a stopper. It is a partially enlarged view of FIG. 2 which shows a stopper. It is sectional drawing of the reciprocating saw of the 2nd Embodiment. It is a partially enlarged view of FIG. It is a partially enlarged view of FIG. 8 which shows a stopper. It is a partially enlarged view of FIG. 8 which shows a stopper. It is a partially enlarged view of FIG. 8 which shows a stopper. It is a partially enlarged view of FIG. 8 which shows a stopper.

[First embodiment]

Hereinafter, the reciprocating saw 101 according to the first embodiment will be described with reference to FIGS. 1 to 6. The reciprocating saw 101 is a hand-held type configured to perform cutting work of a work material (for example, wood) by reciprocating a thin plate-shaped blade 91 that is detachably mounted along a drive shaft A1. Power tool. The reciprocating saw is also called a saver saw.

First, the outline configuration of the reciprocating saw 101 will be described.

As shown in FIG. 1, the outer shell of the reciprocating saw 101 is mainly formed by the main body housing 11 and the handle 18.

The main body housing 11 is a long rectangular box-shaped hollow body. The main body housing 11 houses the motor 21, the drive mechanism 3, and the like. A blade mounting portion 353 projects from one end of the main body housing 11 in the long axis direction. The blade mounting portion 353 is configured to removably hold the blade 91. The drive shaft A1 of the blade 91 extends parallel to the long shaft of the main body housing 11.

The handle 18 is a long tubular body. The handle 18 extends obliquely from the other end of the main body housing 11 in the long axis direction (the end opposite to the blade mounting portion 353) with respect to the long axis of the main body housing 11. The handle 18 is configured so that the user can grip substantially the entire handle 18. A battery mounting portion 187 is provided at the end of the handle 18 on the protruding side (the side opposite to the main body housing 11) of the handle 18. The battery mounting portion 187 is configured so that a rechargeable battery (also referred to as a battery pack) 93 as a power source for the reciprocating saw 101 can be attached and detached.

In the present embodiment, in addition to the handle 18 being configured so that the user can grasp it with one hand, the main body housing 11 is also configured so that the user can grasp it with one hand. A switch lever 119 and a trigger 181 for starting the motor 21 are provided on each of the main body housing 11 and the handle 18. When the user presses either the switch lever 119 or the trigger 181, the motor 21 is energized and the blade 91 is reciprocated along the drive shaft A1 by the drive mechanism 3.

The detailed configuration of the reciprocating saw 101 will be described below. In the following description, for convenience, the extending direction of the drive shaft A1 (which is also the long axis direction of the main body housing 11) is defined as the front-rear direction of the reciprocating saw 101. In the front-rear direction, one end side on which the blade mounting portion 353 is provided is defined as the front side of the reciprocating saw 101, and the opposite side (handle 18 side) is defined as the rear side. The direction orthogonal to the drive shaft A1 and substantially parallel to the plate surface of the thin plate-shaped blade 91 is defined as the vertical direction of the reciprocating saw 101. In the vertical direction, the side where the cutting edge of the blade 91 is arranged during normal use (which is also the side where the switch lever 119 and the protruding end of the handle 18 are arranged) is defined as the lower side, and the opposite side is defined as the upper side. Further, the directions orthogonal to the front-rear direction and the up-down direction are defined as the left-right direction of the reciprocating saw 101.

First, the internal structure of the main body housing 11 will be described. As shown in FIG. 1, a motor 21 and a drive mechanism 3 are housed inside the main body housing 11. More specifically, the motor 21 is housed in the latter half of the main body housing 11. The drive mechanism 3 is housed in the front half of the main body housing 11 on the front side of the motor 21. Hereinafter, the first half of the main body housing 11 in which the drive mechanism 3 is accommodated is referred to as a drive mechanism accommodating portion 111, and the second half portion in which the motor 21 is accommodated is referred to as a motor accommodating portion 116.

In this embodiment, a DC motor having a brush is adopted as the motor 21. Although not shown in detail, the motor 21 includes a stator housed in a case 22 and a rotor located inside the stator and having an output shaft 23 (see FIG. 2). The motor 21 is arranged so that the rotation axis of the output shaft 23 extends in the front-rear direction. A small bevel gear 231 is fixed to the front end of the output shaft 23. The small bevel gear 231 projects into the drive mechanism accommodating portion 111.

The drive mechanism 3 is a motion conversion mechanism configured to convert the rotational motion of the output shaft 23 of the motor 21 into a linear motion and reciprocate the blade 91. Since the configuration of the drive mechanism 3 of the present embodiment is known, detailed illustration thereof will be omitted, but a brief description will be given. As shown in FIG. 2, the drive mechanism 3 includes a large bevel gear 31, an eccentric pin 33, and a slider 35.

The large bevel gear 31 is rotatably supported around a rotation axis extending in the left-right direction on the right side of the small bevel gear 231. The large bevel gear 31 meshes with the small bevel gear 231. The eccentric pin 33 is provided at a position eccentric from the rotation axis of the large bevel gear 31, and projects to the left from the large bevel gear 31. The elongated slider 35 is arranged so as to extend in the front-rear direction along the drive shaft A1. The slider 35 is slidably held in the front-rear direction by a tubular guide sleeve 36. An elongated hole 351 extending in the left-right direction is provided at the rear end of the slider 35. The eccentric pin 33 is arranged so as to be movable in the elongated hole 351. The front end portion of the slider 35 is configured as a blade mounting portion 353. The blade mounting portion 353 projects forward from the main body housing 11.

When the motor 21 is driven, the large bevel gear 31 is rotated via the small bevel gear 231 and the eccentric pin 33 orbits around the rotation axis of the large bevel gear 31. Along with this, the slider 35 connected to the eccentric pin 33 via the elongated hole 351 is guided by the guide sleeve 36 and reciprocates in the front-rear direction along the drive shaft A1. Therefore, the blade 91 mounted on the blade mounting portion 353 is also reciprocated in the front-rear direction along the drive shaft A1 integrally with the slider 35.

Next, the internal structure of the handle 18 will be described.

As shown in FIG. 1, a switch 183 for starting the motor 21 is housed in the base end portion (the end portion on the side connected to the main body housing 11) of the handle 18. The switch 183 is always kept off. When either the switch lever 119 provided in the main body housing 11 or the trigger 181 provided at the base end of the handle 18 is pressed, the plunger of the switch 183 is pushed in via the operating lever 184. The switch 183 is turned on. When the switch 183 is turned on, the motor 21 is energized.

As described above, the reciprocating saw 101 of the present embodiment has two operating members, a switch lever 119 and a trigger 181, for starting the motor 21. Therefore, the user may grip the main body housing 11 with one hand or the handle 18 with one hand. The user can also grip the handle 18 with one hand and auxiliary grip the front end portion of the main body housing 11 with the other hand. That is, the front end portion of the main body housing 11 also functions as an auxiliary grip portion 115. Therefore, the grip portion 115 has a thickness that makes it easy to grip with one hand. In this embodiment, the outer peripheral surface of the grip portion 115 is covered with an elastomer.

The tip of the handle 18 (the end on the protruding side) is formed in a rectangular box shape and has a battery mounting portion 187. The battery mounting portion 187 has an engaging structure that can be slidably engaged with the battery 93, a terminal that can be electrically connected to the battery 93, and the like. Since the configuration of such a battery mounting portion 187 is well known, detailed illustration and description thereof will be omitted.

In this embodiment, the main body housing 11 and the handle 18 are continuously formed. More specifically, the main body housing 11 and the handle 18 are formed by connecting a pair of left and right halves made of synthetic resin to each other with screws.

By the way, in the reciprocating saw 101, vibration occurs in the motor 21 and the drive mechanism 3 as the motor 21 and the drive mechanism 3 are driven. Therefore, the reciprocating saw 101 of the present embodiment has a vibration-proof structure for suppressing the vibration from being transmitted to the main body housing 11 and the handle 18 gripped by the user. Hereinafter, the anti-vibration structure of the reciprocating saw 101 will be described.

As shown in FIG. 2, in the present embodiment, the drive mechanism 3 described above is arranged in the main body housing 11 (more specifically, in the drive mechanism housing portion 111) in a state of being housed in the gear housing 15. There is. Further, a plurality of elastic bodies 51 to 54 are interposed and arranged between the main body housing 11 and the gear housing 15. In other words, the main body housing 11 and the gear housing 15 are elastically connected so as to be relatively movable. Hereinafter, the elastic connection structure of the gear housing 15 will be described.

The gear housing 15 is a long hollow body. In the present embodiment, the gear housing 15 is formed by connecting a pair of left and right metal halves to each other with screws. The gear housing 15 is arranged in the main body housing 11 on the front side of the motor 21 (that is, in the drive mechanism accommodating portion 111). The gear housing 15 extends in the front-rear direction along the drive shaft A1. The front half portion of the gear housing 15 is arranged in the grip portion 115. The front half portion of the gear housing 15 holds a guide sleeve 36 that slides and guides the slider 35 in the front-rear direction. The latter half of the gear housing 15 houses the large bevel gear 31, the eccentric pin 33, and the small bevel gear 231. Hereinafter, the first half portion and the second half portion of the gear housing 15 are referred to as a guide accommodating portion 151 and a gear accommodating portion 156, respectively.

Around the guide accommodating portion 151 and the gear accommodating portion 156, receiving portions 511, 521, 351 and 541 of elastic bodies 51 to 54 are provided at two locations, respectively. More specifically, a pair of upper and lower receiving portions 511 and 521 are provided at the rear end portion of the guide accommodating portion 151. The receiving portions 511 and 521 are a part of the outer peripheral portion of the guide accommodating portion 151. The receiving portions 511 and 521 are formed in a substantially semicircular cross section. The upper receiving portion 511 projects upward. The lower receiving portion 521 projects downward. A pair of upper and lower receiving portions 531 and 541 are provided at the rear end portion of the gear accommodating portion 156. The receiving portions 531 and 541 are a part of the outer peripheral portion of the gear accommodating portion 156. The receiving portions 531 and 541 are formed in a substantially semicircular cross section. The upper receiving portion 531 projects upward. The lower receiving portion 541 projects downward.

Inside the main body housing 11, receiving portions 512 and 522 are provided so as to face the receiving portions 511 and 521 of the guide accommodating portion 151, respectively. The receiving portions 512 and 522 are ribs (convex portions, wall portions) protruding inward (toward the gear housing 15) of the main body housing 11. The receiving portions 512 and 522 have shapes corresponding to the receiving portions 511 and 521, respectively. Further, receiving portions 532 and 542 are provided so as to face the receiving portions 531 and 541 of the gear accommodating portion 156, respectively. The receiving portions 532 and 542 are respectively configured as ribs similar to the receiving portions 512 and 522. The receiving portions 532 and 542 have shapes corresponding to the receiving portions 531 and 541, respectively.

The elastic body 51 has a shape corresponding to the gap between the receiving portion 511 and the receiving portion 512. The elastic body 51 is arranged between the receiving portion 511 and the receiving portion 512 in a slightly compressed state (a state in which a load is applied). The elastic body 52 has a shape corresponding to the gap between the receiving portion 521 and the receiving portion 522. The elastic body 52 is arranged between the receiving portion 521 and the receiving portion 522 in a slightly compressed state. The elastic body 53 has a shape corresponding to the gap between the receiving portion 531 and the receiving portion 532. The elastic body 53 is arranged between the receiving portion 531 and the receiving portion 532 in a slightly compressed state. The elastic body 54 has a shape corresponding to the gap between the receiving portion 541 and the receiving portion 542. The elastic body 54 is arranged between the receiving portion 541 and the receiving portion 542 in a slightly compressed state. The elastic bodies 51 to 54 are made of rubber.

In the present embodiment, the motor 21 is fixed to the gear housing 15 and is arranged in the main body housing 11 (more specifically, in the motor housing portion 116) in a state of being integrated with the gear housing 15. Further, an elastic body 55 is arranged between the motor 21 and the main body housing 11. That is, the motor 21 can move relative to the main body housing 11 integrally with the gear housing 15. Hereinafter, the arrangement of the motor 21 will be described.

As shown in FIG. 2, the small bevel gear 231 fixed to the front end of the output shaft 23 of the motor 21 is rotatably supported by the bearing 232. The bearing 232 is held by a cup-shaped bearing holder 233. The bearing holder 233 is fitted into a recess provided at the rear end of the gear housing 15 and is press-fitted and fixed. As a result, the motor 21 is integrated with the gear housing 15.

Further, as shown in FIG. 1, the motor 21 has a bearing holder 551 at the rear end. The bearing holder 551 is a circular dome-shaped portion that projects rearward. The bearing holder 551 holds a bearing (not shown) that rotatably supports the rear end portion of the output shaft 23. On the other hand, in the main body housing 11 (motor accommodating portion 116), a receiving portion 552 is provided so as to face the bearing holder 551 from the rear. The receiving portion 552 is formed in a circular dome shape corresponding to the bearing holder 551. The elastic body 55 is formed in a cap shape that covers the outer periphery and the rear end of the bearing holder 551. The elastic body 55 is made of rubber. The elastic body 55 is arranged between the bearing holder 551 and the receiving portion 552 in a slightly compressed state.

With the above configuration, the elastic bodies 51 to 55 allow the gear housing 15 and the motor 21 to move in the vertical direction and the front-rear direction with respect to the main body housing 11 due to elastic deformation. As a result, the vibration generated by driving the motor 21 and the drive mechanism 3 is suppressed from being transmitted from the motor 21 and the gear housing 15 to the main body housing 11. The elastic bodies 51 to 54 are arranged at four locations around the large bevel gear 31 in a well-balanced manner, and the transmission of vibration can be effectively suppressed.

Further, in the present embodiment, the reciprocating saw 101 is provided with a structure that defines the relative movement amount of the gear housing 15 with respect to the main body housing 11. More specifically, as shown in FIG. 2, stoppers 61 to 64 are provided inside the main body housing 11. The stoppers 61 to 64 abut on the gear housing 15 to define the relative movement amount of the gear housing 15 in the vertical direction and the front-rear direction with respect to the main body housing 11. In the present embodiment, the stoppers 61 to 64 are each composed of at least a part of ribs (convex portions, wall portions) projecting inside the main body housing 11 (toward the gear housing 15).

As shown in FIGS. 2 and 3, the stopper 61 is arranged inside the front end portion (that is, the grip portion 115) of the main body housing 11 (drive mechanism accommodating portion 111). The stopper 61 can come into contact with the upper front end portion of the gear housing 15 (upper front end portion of the guide accommodating portion 151). The upper front end portion of the gear housing 15 has a stepped portion 71 having an L-shaped cross section defined by the upper surface 711 and the front surface 712. The stopper 61 is formed in an L-shaped cross section corresponding to the stepped portion 71, and has a lower surface 611 facing the upper surface 711 and a rear surface 612 facing the front surface 712.

In the initial state (the state in which the drive mechanism 3 is not driven), the lower surface 611 and the rear surface 612 of the stopper 61 are slightly separated from the upper surface 711 and the front surface 712 of the stepped portion 71, respectively. In the present embodiment, the gap between the rear surface 612 of the stopper 61 and the front surface 712 of the step portion 71 is larger than the gap between the lower surface 611 of the stopper 61 and the upper surface 711 of the step portion 71.

As shown in FIGS. 2 and 4, the stopper 62 is arranged below the stopper 61 inside the grip portion 115. The stopper 61 and the stopper 62 are arranged at positions that are substantially equidistant from the drive shaft A1 in the vertical direction. Further, the stopper 61 and the stopper 62 are arranged at substantially the same positions in the front-rear direction. The stopper 62 can come into contact with the front end portion of the gear housing 15 (the front end portion of the guide accommodating portion 151). More specifically, the front end of the gear housing 15 has a recess 72 recessed rearward. The stopper 62 is a rear end portion of the rib extending in the front-rear direction, and is arranged in the recess 72.

In the initial state, the upper surface 621, the lower surface 622, and the rear surface 623 of the stopper 62 are slightly separated from the upper wall surface 721, the lower wall surface 722, and the rear wall surface 723 that define the recess 72, respectively. In the present embodiment, the size of the gap between the upper surface 621 of the stopper 62 and the upper wall surface 721 of the recess 72 and the size of the gap between the lower surface 622 and the lower wall surface 722 are both steps with the lower surface 611 of the stopper 61. It is the same as the gap between the upper surface 711 of the portion 71. Further, the gap in the front-rear direction between the rear surface 623 of the stopper 62 and the rear wall surface 723 of the recess 72 is larger than the gap in the vertical direction.

As shown in FIGS. 2 and 5, the stopper 63 is arranged inside a substantially central portion (rear end portion of the drive mechanism accommodating portion 111) of the main body housing 11. The stopper 63 can come into contact with the rear portion of the gear housing 15 (rear portion of the gear accommodating portion 156). The rear portion of the gear accommodating portion 156 has a corner portion 73 having an L-shaped cross section defined by the upper surface 731 and the rear surface 732. The stopper 63 is a corner portion having an L-shaped cross section corresponding to the corner portion 73, and has a lower surface 631 facing the upper surface 731 and a front surface 632 facing the rear surface 732.

In the initial state, the lower surface 631 and the front surface 632 of the stopper 63 are slightly separated from the upper surface 731 and the rear surface 732 of the corner portion 73, respectively. In the present embodiment, the size of the gap between the lower surface 631 of the stopper 63 and the upper surface 731 of the corner portion 73 is the same as the gap between the lower surface 611 of the stopper 61 and the upper surface 711 of the stepped portion 71. Further, the gap in the front-rear direction between the front surface 632 of the stopper 63 and the rear surface 732 of the corner portion 73 is larger than the vertical gap between the lower surface 631 of the stopper 63 and the upper surface 731 of the corner portion 73.

As shown in FIGS. 2 and 6, the stopper 64 is arranged inside a substantially central portion of the main body housing 11. The stopper 64 is a rib protruding inward of the main body housing 11. The stopper 64 can come into contact with the lower rear end portion of the gear housing 15 (lower rear end portion of the gear accommodating portion 156). The lower rear end portion of the gear housing 15 has a corner portion 74 having an L-shaped cross section defined by a lower surface 741 and a rear surface 742. The stopper 64 is a corner portion having an L-shaped cross section corresponding to the corner portion 74, and has an upper surface 641 facing the lower surface 741 and a front surface 642 facing the rear surface 732.

In the initial state, the upper surface 641 and the front surface 642 of the stopper 64 are slightly separated from the lower surface 741 and the rear surface 742 of the corner portion 74, respectively. In the present embodiment, the size of the gap between the upper surface 641 of the stopper 64 and the lower surface 741 of the corner portion 74 is the same as the gap between the lower surface 611 of the stopper 61 and the upper surface 711 of the stepped portion 71. Further, in the present embodiment, the gap in the front-rear direction between the front surface 642 of the stopper 64 and the rear surface 742 of the corner portion 74 is larger than the vertical gap between the upper surface 641 of the stopper 64 and the lower surface 741 of the corner portion 74. Is bigger.

The gap between the stoppers 61 to 64 and the gear housing 15 is set to be smaller than the distance at which the elastic bodies 51 to 55 can be elastically deformed in any direction. Therefore, when the gear housing 15 moves with respect to the main body housing 11, at least one of the stoppers 61 to 64 comes into contact with the gear housing 15 before the elastic bodies 51 to 55 are deformed to the limit. As a result, the durability of the elastic bodies 51 to 55 can be maintained.

As shown in FIG. 1, a plurality of ribs 117 projecting inside the main body housing 11 are provided inside the motor accommodating portion 116 of the main body housing 11. The plurality of ribs 117 are arranged on the upper side and the lower side of the motor 21. A gap is provided between each rib 117 and the outer surface of the motor 21 (case 22), and the size of these gaps is the vertical direction between the above-mentioned stoppers 61 to 64 and the gear housing 15. It is set to be equal to or greater than the gap of.

With the above configuration, the stopper 61 defines the amount of relative movement of the gear housing 15 upward and the amount of relative movement forward with respect to the main body housing 11. The stopper 62 defines an upward relative movement amount, a downward relative movement amount, and a forward relative movement amount of the gear housing 15 with respect to the main body housing 11. The stopper 63 defines an upward relative movement amount and a backward relative movement amount of the gear housing 15 with respect to the main body housing 11. The stopper 64 defines a downward relative movement amount and a backward relative movement amount of the gear housing 15 with respect to the main body housing 11.

Hereinafter, the actions of the stoppers 61 to 64 will be described.

As described above, in the present embodiment, the elastic bodies 51 to 54 interposed between the main body housing 11 and the gear housing 15 and the elastic bodies 55 interposed between the main body housing 11 and the motor 21 are attached to the main body housing 11. Vibration transmission is suppressed. On the other hand, if the gear housing 15 and the motor 21 are movable in the main body housing 11, it may be difficult for the user who grips the handle 18 and / or the main body housing 11 to apply a load to the blade 91.

On the other hand, in the present embodiment, a stopper 61 for defining the relative upward movement amount of the gear housing 15 is provided inside the grip 115 (the area corresponding to the slider 35). The stopper 61 is provided paying particular attention to the operation in which the user grips the grip portion 115 and presses the cutting edge of the blade 91 against the material to be processed. This operation is a user operation peculiar to the reciprocating saw 101. Specifically, when the user grips the grip portion 115 and applies a certain load to the main body housing 11 from above, the stopper 61 (specifically, the lower surface 611) causes the upper front end portion of the gear housing 15. (Specifically, it abuts on the upper surface 711 of the stepped portion 71) and restricts the relative movement of the gear housing 15 upward. Therefore, the user can firmly press the cutting edge against the material to be processed. As described above, in the present embodiment, the reciprocating saw 101 having excellent vibration isolation and operability is realized.

Further, in the present embodiment, in addition to the stopper 61, a stopper 62 that defines the amount of relative downward movement of the gear housing 15 is provided below the stopper 61 inside the grip portion 115. In the reciprocating saw 101, the blade 91 is mounted so that the cutting edge faces downward during normal use. However, depending on the working environment, the blade 91 may be attached so that the cutting edge faces upward. In this case, when the user grips the grip portion 115 and applies a load to the main body housing 11 from below, the stopper 62 (specifically, the lower surface 622) becomes the gear housing 15 (specifically, the recess 72). It abuts on the lower wall surface 722) and regulates the downward relative movement of the gear housing 15. Therefore, the user can firmly press the cutting edge against the material to be processed. As described above, the reciprocating saw 101 can exhibit good operability regardless of which direction the blade 91 is mounted.

In the present embodiment, the stopper 62 also has a function of defining the amount of relative movement of the gear housing 15 upward, like the stopper 61. More specifically, the stopper 62 (specifically, the upper surface 621) abuts on the front end portion of the gear housing 15 (specifically, the upper wall surface 721 of the recess 72) to restrict the relative movement of the gear housing 15 upward. To do. As described above, in the present embodiment, the stoppers 61 and 62 are configured to surely restrict the relative movement of the gear housing 15 upward on the upper side and the lower side of the front end portion of the gear housing 15.

Further, in the present embodiment, the stopper 61 is arranged on the upper side of the front portion of the gear housing 15, and the stopper 64 is arranged on the lower side of the rear portion of the gear housing 15. With such an arrangement, when the user grips and presses the grip portion 115, the stoppers 61 and 64 effectively regulate the relative rotation of the gear housing 15 and the motor 21 with respect to the main body housing 11. Thereby, more stable operability can be realized.

Further, in the present embodiment, the stoppers 61 and 63 are arranged apart from each other in the front-rear direction to define the amount of relative movement of the gear housing 15 upward, and the stoppers 62 and 64 are arranged apart from each other in the front-rear direction. The relative amount of upward movement of the gear housing 15 is defined. With such an arrangement, the stoppers 61 to 64 effectively regulate the relative movement of the gear housing 15 and the motor 21, so that more stable operability can be realized.

Further, in the present embodiment, the elastic bodies 51 to 55 are arranged so as to allow the gear housing 15 and the motor 21 to move in the vertical direction and the front-rear direction with respect to the main body housing 11. In the reciprocating saw 101, main vibration occurs in the reciprocating direction of the blade 91 (extending direction of the drive shaft A1 and the front-rear direction). Further, when the blade 91 is pressed against the material to be processed, vibration in the vertical direction is also generated. The elastic bodies 51 to 55 can effectively suppress the transmission of vibrations in these two directions to the outer housing. The elastic bodies 51 to 55 can be used alone in the vertical direction and the front-rear direction. Therefore, an effective anti-vibration structure is realized while suppressing the number of elastic bodies 51 to 55.

In the present embodiment, the stoppers 61 to 64 correspond to the relative movement of the gear housing 15 not only upward or downward but also forward or backward, respectively. Therefore, when the user applies a certain amount of load to the front of the main body housing 11, the blade 91 can be stably pressed forward. Further, the forward relative movement amount and the rearward relative movement amount of the gear housing 15 defined by the stoppers 61 to 64 are larger than the upward and downward relative movement amounts, respectively. In the reciprocating saw 101, the vibration in the front-rear direction caused by the reciprocating movement of the blade 91 tends to be larger than the vibration in the vertical direction. The stoppers 61 to 64 can satisfactorily cope with the pressing of the cutting edge of the blade 91 while releasing a relatively large vibration in the front-rear direction. As described above, in the present embodiment, appropriate vibration isolation and good operability are realized according to the magnitude of vibration in the front-rear direction and the up-down direction.

The correspondence between each component of the first embodiment and each component of the present disclosure is shown below. However, each component of the embodiment is merely an example, and does not limit each component of the present disclosure. The reciprocating saw 101 is an example of a "reciprocating saw". The blade 91 is an example of a "blade". The motor 21 is an example of a “motor”. The drive mechanism 3 is an example of a “drive mechanism”. The drive shaft A1 is an example of a “drive shaft”. The gear housing 15 is an example of an “inner housing”. The main body housing 11 is an example of an “outer housing”. Each of the elastic bodies 51 to 54 is an example of an "elastic body". Each of the stoppers 61 to 64 is an example of a "contact portion". The grip portion 115 is an example of a “grip portion”. The stopper 61 is an example of the “first contact portion”. Each of the stoppers 62 and 64 is an example of a "second contact portion". The stoppers 61 to 64 are examples of the "first contact portion", the "second contact portion", the "third contact portion", and the "fourth contact portion", respectively. The slider 35 is an example of a “slider”. The blade mounting portion 353 is an example of a “blade mounting portion”. The small bevel gear 231 is an example of a "small bevel gear". The large bevel gear 31 is an example of a “large bevel gear”. The eccentric pin 33 is an example of an “eccentric shaft”. The slider 35 is an example of a “slider”.

[Second embodiment]

Hereinafter, the reciprocating saw 102 according to the second embodiment will be described with reference to FIGS. 7 to 12. In the following description, the configurations substantially the same as those described in the first embodiment are designated by the same reference numerals, and the description thereof will be omitted or simplified.

First, the outline configuration of the reciprocating saw 102 will be described. Similar to the reciprocating saw 101 of the first embodiment, the reciprocating saw 102 reciprocates a thin plate-shaped blade 91 that is detachably mounted along the drive shaft A1 to cut a work material (for example, wood). It is a hand-held power tool configured to perform.

As shown in FIG. 7, the outer shell of the reciprocating saw 101 is mainly formed by the main body housing 12 and the handle 19.

The main body housing 12 is a hollow body having an L-shape when viewed from the side. The main body housing 12 accommodates the motor 26, the drive mechanism 4, and the like. The main body housing 12 includes a drive mechanism accommodating portion 121 accommodating the drive mechanism 4, and a motor accommodating portion 126 accommodating the motor 26. The drive mechanism accommodating portion 121 extends along the drive shaft A1. A blade mounting portion 453 to which the blade 91 can be attached and detached protrudes from the front end portion of the drive mechanism accommodating portion 121. Also in this embodiment, the front end portion of the drive mechanism accommodating portion 121 constitutes a grip portion 115 that is auxiliary gripped by the user. The motor accommodating portion 126 is connected to the rear end portion of the drive mechanism accommodating portion 121 and extends downward.

The handle 19 is a hollow body formed in a substantially C shape in the side view. The handle 19 includes a grip portion 191, an upper connecting portion 196, and a lower connecting portion 197. The grip portion 191 is a portion gripped by the user. The grip portion 191 extends substantially in the vertical direction behind the main body housing 12. The upper connecting portion 196 and the lower connecting portion 197 extend forward from the upper end portion and the lower end portion of the grip portion 191, respectively, and are connected to the upper rear end portion and the lower rear end portion of the main body housing 12. A battery mounting portion 187 to which the battery 93 can be attached and detached is provided at the lower end portion of the lower connecting portion 197.

The reciprocating saw 102 of the present embodiment is larger than the reciprocating saw 101 of the first embodiment. The user basically grips the grip portion 191 instead of the main body housing 12, and further grips the grip portion 115 as an auxiliary to perform the work, if necessary. Therefore, the operating member for starting the motor 26 is only the trigger 192 provided at the upper end of the grip portion 191. When the user presses the trigger 192, the motor 26 is energized, and the drive mechanism 4 reciprocates the blade 91 along the drive shaft A1.

The detailed configuration of the reciprocating saw 102 will be described below.

First, the internal structure of the main body housing 12 will be described.

In this embodiment, a brushless DC motor is adopted as the motor 26. As shown in FIG. 7, the motor 26 includes a stator 27 and a rotor 28 that is located inside the stator 27 and has an output shaft 29. The motor 26 is arranged so that the rotation axis of the output shaft 29 extends in the vertical direction (direction orthogonal to the drive axis A1). A small bevel gear 291 is fixed to the upper end of the output shaft 29. The small bevel gear 291 protrudes into the drive mechanism accommodating portion 121.

The drive mechanism 4 is different from the drive mechanism 3 of the first embodiment in that it is a motion conversion mechanism configured to convert the rotational motion of the output shaft 29 of the motor 26 into a linear motion and reciprocate the blade 91. Common. Since the configuration of the drive mechanism 4 of the present embodiment is also known, it will be briefly described. As shown in FIG. 8, the drive mechanism 4 includes a large bevel gear 41, an eccentric pin 43, a connecting rod 44, and a slider 45.

The large bevel gear 41 is rotatably supported around a rotation axis extending in the left-right direction on the left side of the small bevel gear 291 and meshes with the small bevel gear 291. The eccentric pin 43 is provided at a position eccentric from the rotation axis of the large bevel gear 41, and projects to the right from the large bevel gear 41. One end of the connecting rod 44 is rotatably connected to the eccentric pin 43 via a bearing. The other end of the connecting rod 44 is connected to the slider 45 via a connecting pin. The elongated slider 45 extends in the front-rear direction along the drive shaft A1. The slider 45 is slidably held in the front-rear direction by a tubular guide sleeve 46. The front end portion of the slider 45 is configured as a blade mounting portion 453. The blade mounting portion 453 projects forward from the main body housing 12.

When the motor 21 is driven, the large bevel gear 41 is rotated via the small bevel gear 291 and the eccentric pin 43 orbits around the rotation axis of the large bevel gear 41. Along with this, the slider 45 connected to the eccentric pin 43 via the connecting rod 44 is guided by the guide sleeve 46 and reciprocates in the front-rear direction along the drive shaft A1. Therefore, the blade 91 mounted on the blade mounting portion 453 is also reciprocated in the front-rear direction along the drive shaft A1 integrally with the slider 45.

Next, the internal structure of the handle 19 will be described.

As shown in FIG. 7, a switch 193 is arranged inside the grip portion 191. The switch 193 is always kept in the off state, and is turned on in response to the pressing operation of the trigger 192. Further, the controller 198 is housed inside the lower connecting portion 197 (upper side of the battery mounting portion 187). The controller 198 includes a control circuit. The control circuit is configured to control the drive of the motor 26 based on the signal input from the switch 193.

Also in this embodiment, the main body housing 12 and the handle 19 are continuously formed. More specifically, the main body housing 12 and the handle 19 are formed by connecting a pair of left and right halves made of synthetic resin to each other with screws.

Also in this embodiment, the reciprocating saw 102 is provided with a vibration-proof structure for suppressing the vibration generated by driving the motor 26 and the drive mechanism 4 from being transmitted to the main body housing 12 and the handle 19. Hereinafter, the anti-vibration structure of the reciprocating saw 102 will be described.

In the present embodiment, the drive mechanism 4 described above is arranged in the main body housing 12 (more specifically, in the drive mechanism housing portion 121) in a state of being housed in the gear housing 16. Further, a plurality of elastic bodies 56 to 58 are interposed and arranged between the main body housing 12 and the gear housing 16. In other words, the main body housing 12 and the gear housing 16 are elastically connected so as to be relatively movable. Hereinafter, the elastic connection structure of the gear housing 16 will be described.

As shown in FIG. 8, the gear housing 16 is a long hollow body. Also in this embodiment, the gear housing 16 is formed by connecting a pair of left and right metal halves to each other with screws. The gear housing 16 is arranged in the drive mechanism accommodating portion 121. The gear housing 16 extends in the front-rear direction along the drive shaft A1. The front half portion of the gear housing 16 is arranged in the grip portion 115. The front half portion of the gear housing 16 holds a guide sleeve 46 that slides and guides the slider 45 in the front-rear direction. The latter half of the gear housing 16 accommodates the large bevel gear 41, the eccentric pin 43, and the small bevel gear 291. Hereinafter, the first half portion and the second half portion of the gear housing 16 are referred to as a guide accommodating portion 161 and a gear accommodating portion 166, respectively.

In the present embodiment, receiving portions 561, 571, and 581 of elastic bodies 56 to 58 are provided at three locations on the outer peripheral portion of the gear accommodating portion 166. More specifically, the receiving portions 561, 571 and 581 are provided at the upper rear end portion, the lower rear end portion, and the lower front end portion of the gear accommodating portion 166, respectively. Each of the receiving portions 561, 571, and 581 is configured as a through hole having a circular cross section that penetrates the gear accommodating portion 166 in the left-right direction. The receiving portions 561, 571 and 581 have the same diameter.

Inside the main body housing 12, receiving portions 562, 572 and 582 corresponding to the receiving portions 561, 571 and 581 are provided. More specifically, each of the receiving portions 562, 572, and 582 is configured as a columnar protrusion protruding from the main body housing 12 and extending in the left-right direction. The receiving portions 562, 572 and 582 are inserted into the receiving portions (through holes) 561, 571 and 581, respectively. The receiving portions 562, 572 and 582 have the same diameter.

Elastic bodies 56 to 58 are the same members formed in a cylindrical shape. The elastic body 56 is fitted between the receiving portion 561 and the receiving portion 562 in a slightly compressed state (a state in which a load is applied). The elastic body 57 is fitted between the receiving portion 571 and the receiving portion 572 in a slightly compressed state. The elastic body 58 is fitted between the receiving portion 581 and the receiving portion 582 in a slightly compressed state. In this embodiment, the elastic bodies 56 to 58 are made of rubber.

In the present embodiment, as shown in FIG. 7, the motor 26 is arranged in the main body housing 12 in a state of being housed in the motor housing 17. The motor housing 17 has a bottomed tubular shape and accommodates the stator 27 and the rotor 28. The lower end of the output shaft 29 of the motor 26 is rotatably supported by a bearing 292. The bearing 292 is held in the center of the lower end portion of the motor housing 17. The upper end of the output shaft 29 is rotatably supported by a bearing 293. The bearing 293 is held at the lower end of the gear housing 16 (gear accommodating portion 166).

The upper end of the motor housing 17 is fixed to the gear housing 16 by screws 171. With such a configuration, the motor 26 is integrated with the gear housing 16 together with the motor housing 17. The motor housing 17 is held in the main body housing 12 (motor accommodating portion 126) in a non-contact manner on the inner surface of the main body housing 12.

With the above configuration, the elastic bodies 56 to 58 are elastically deformed so that the gear housing 16 and the motor housing 17 are in all directions other than the left-right direction with respect to the main body housing 12 (the radial direction of the elastic bodies 56 to 58). Allow to move to. As a result, the vibration generated by driving the motor 26 and the drive mechanism 4 is effectively suppressed from being transmitted from the motor housing 17 and the gear housing 16 to the main body housing 12. The elastic bodies 56 to 58 are arranged in a well-balanced manner at three locations around the large bevel gear 41, and the transmission of vibration can be effectively suppressed.

Further, also in the present embodiment, the reciprocating saw 102 is provided with a structure that defines the relative movement amount of the gear housing 16 with respect to the main body housing 12. More specifically, as shown in FIG. 8, a stopper inside the main body housing 12 defines a relative movement amount of the gear housing 15 in the vertical direction and the front-rear direction with respect to the main body housing 11 by abutting against the gear housing 16. 66 to 69 are provided. In the present embodiment, the stoppers 66 to 69 are each composed of at least a part of ribs (convex portions, wall portions) projecting inside the main body housing 12 (toward the gear housing 16).

As shown in FIGS. 8 and 9, the stopper 66 is arranged inside the front end portion (that is, the grip portion 115) of the main body housing 12 (drive mechanism accommodating portion 121). The stopper 66 can come into contact with the upper front end portion of the gear housing 16 (upper front end portion of the guide accommodating portion 161). More specifically, the upper front end of the gear housing 16 has a protruding portion 76 having a semicircular cross section. The projecting portion 76 has a curved surface 761 projecting upward. The stopper 66 is an arc-shaped rib corresponding to the protrusion 76. It has a stopper 66 and a curved surface 661 facing the curved surface 761. In the initial state (the state in which the drive mechanism 4 is not driven), the curved surface 661 of the stopper 66 is slightly separated from the curved surface 761 of the protruding portion 76. In the present embodiment, the gap between the curved surface 661 and the curved surface 761 is substantially uniform.

As shown in FIGS. 8 and 10, the stopper 67 is arranged inside the rear end portion of the grip portion 115. The stopper 67 can come into contact with the lower end of the guide accommodating portion 161. More specifically, the lower end of the guide accommodating portion 161 has a corner portion 77 defined by a front surface 771 and a lower surface 772. The stopper 67 is a rib having an L-shaped cross section corresponding to the corner portion 77. The stopper 67 has a rear surface 671 facing the front surface 771 and an upper surface 672 facing the lower surface 772. In the initial state, the rear surface 671 and the upper surface 672 of the stopper 67 are slightly separated from the front surface 771 and the lower surface 772 of the corner 77, respectively. In the present embodiment, the gap between the rear surface 671 of the stopper 67 and the front surface 771 of the corner portion 77 and the gap between the upper surface 672 and the lower surface 772 are substantially the same.

As shown in FIGS. 8 and 11, the stopper 68 is arranged inside the upper rear end portion (upper rear end portion of the drive mechanism accommodating portion 121) of the main body housing 12. The stopper 68 can come into contact with the upper rear end portion of the gear housing 16 (the upper rear end portion of the gear accommodating portion 166). More specifically, the upper rear end of the gear accommodating portion 166 has a protruding portion 78 having a semicircular cross section. The protruding portion 78 has a curved surface 781 that protrudes rearward. The stopper 68 is an arc-shaped rib corresponding to the protrusion 78. The stopper 68 has a curved surface 681 facing the curved surface 781. In the initial state, the curved surface 681 of the stopper 68 is slightly separated from the curved surface 781 of the protrusion 78. In the present embodiment, the gap between the curved surface 681 and the curved surface 781 is substantially uniform.

As shown in FIGS. 8 and 12, the stopper 69 is arranged inside the lower rear end portion (lower rear end portion of the drive mechanism accommodating portion 121) of the main body housing 12. The stopper 69 can come into contact with the lower rear end portion of the gear housing 16 (lower rear end portion of the gear accommodating portion 166). More specifically, the lower rear end of the gear accommodating portion 166 has a protruding portion 79 having a semicircular cross section. The protruding portion 79 has a curved surface 791 that protrudes rearward. The stopper 69 is an arc-shaped rib corresponding to the protrusion 79. The stopper 69 has a curved surface 691 facing the curved surface 791. In the initial state, the curved surface 691 of the stopper 69 is slightly separated from the curved surface 791 of the protrusion 79. In the present embodiment, the gap between the curved surface 691 and the curved surface 791 is substantially uniform.

The gap between the stoppers 66 to 69 and the gear housing 16 is set to be smaller than the length at which the elastic bodies 56 to 58 can be elastically deformed in any direction. Therefore, when the gear housing 16 moves with respect to the main body housing 12, at least one of the stoppers 66 to 69 comes into contact with the gear housing 16 before the elastic bodies 56 to 58 are deformed to the limit. As described above, the motor housing 17 can move integrally with the gear housing 16 with respect to the main body housing 12, but does not come into contact with the main body housing 12.

With the above configuration, the stopper 66 defines the amount of upward relative movement of the gear housing 16 with respect to the main body housing 12, and the amount of relative movement forward and backward. The stopper 67 defines the amount of downward relative movement of the gear housing 16 with respect to the main body housing 12 and the amount of relative movement forward. The stopper 68 defines the amount of relative movement of the gear housing 16 upward and downward with respect to the main body housing 12, and the amount of relative movement backward. The stopper 69 defines a downward relative movement amount and a backward relative movement amount of the gear housing 16 with respect to the main body housing 12.

Hereinafter, the actions of the stoppers 66 to 69 will be described. Since the actions of the stoppers 66 to 69 are basically the same as those of the stoppers 61 to 64 of the first embodiment, they will be briefly described below.

Also in this embodiment, a stopper 66 that defines the amount of relative movement of the gear housing 16 upward is provided inside the grip 115 (the area corresponding to the slider 45). As a result, the reciprocating saw 102 having excellent vibration isolation and operability is realized in this embodiment as well. Further, inside the grip portion 115, in addition to the stopper 66, a stopper 67 that defines the amount of relative downward movement of the gear housing 16 is provided. As a result, the reciprocating saw 102 can exhibit good operability regardless of which direction the blade 91 is mounted.

Further, also in the present embodiment, the stopper 66 is arranged on the upper side of the front portion of the gear housing 16, and the stopper 69 is arranged on the lower side of the rear portion. With such an arrangement, the stoppers 66 and 69 effectively regulate the relative rotation of the gear housing 16 and the motor housing 17 with respect to the main body housing 12, so that more stable operability can be realized. Further, since the four stoppers 66 to 69 arranged apart from each other around the gear housing 16 effectively regulate the relative movement of the gear housing 16 and the motor housing 17, more stable operability can be realized. it can.

The correspondence between each component of the second embodiment and each component of the present disclosure is shown below. However, each component of the embodiment is merely an example, and does not limit each component of the present disclosure. The reciprocating saw 102 is an example of a "reciprocating saw". The motor 26 is an example of a “motor”. The drive mechanism 4 is an example of a “drive mechanism”. The drive shaft A1 is an example of a “drive shaft”. The gear housing 16 and the motor housing 17 are examples of an “inner housing”. The main body housing 12 is an example of an “outer housing”. Each of the elastic bodies 56 to 58 is an example of an "elastic body". Each of the stoppers 66 to 69 is an example of a "contact portion". The grip portion 115 is an example of a “grip portion”. The stopper 66 is an example of the “first contact portion”. Each of the stoppers 67 and 69 is an example of a "second contact portion". The stoppers 66 to 69 are examples of a "first contact portion", a "second contact portion", a "third contact portion", and a "fourth contact portion", respectively. The slider 45 is an example of a “slider”. The blade mounting portion 453 is an example of a “blade mounting portion”. The gear housing 16 and the motor housing 17 are examples of the "first part" and the "second part", respectively. The small bevel gear 291 is an example of a "small bevel gear". The large bevel gear 41 is an example of a “large bevel gear”. The eccentric pin 43 is an example of an “eccentric shaft”. The slider 45 is an example of a “slider”.

Note that the above embodiment is merely an example, and the reciprocating saw according to the present disclosure is not limited to the configurations of the illustrated reciprocating saws 101 and 102. For example, the changes illustrated below can be made. It should be noted that at least one of these modifications can be adopted in combination with the reciprocating saw 101 or 102 shown in the embodiment or the invention described in each claim.

For example, the reciprocating saws 101 and 102 may be operated by electric power supplied from an external AC power source via a power cable instead of the battery 93. AC motors may be used for the motors 21 and 26 instead of DC motors.

The mechanism for reciprocating the blade 91 along the drive shaft A1 is not limited to the drive mechanisms 3 and 4. Any known mechanism may be adopted as long as the rotational motion of the output shaft of the motor can be converted into a linear reciprocating motion and transmitted to the blade 91. For example, a swing member (so-called swash bearing) that swings with the rotation of the rotating body may be adopted for the motion conversion. The combination and arrangement of various shafts and gears can be changed as appropriate. Further, the mechanism for reciprocating the blade 91 does not necessarily have to reciprocate the blade 91 linearly on the drive shaft A1 or on the shaft parallel to the drive shaft A1. For example, the mechanism for reciprocating the blade 91 is a mechanism for reciprocating the blade 91 on an elliptical orbit by a combined operation of a reciprocating motion on the drive shaft A1 or an axis parallel to the drive shaft A1 and a swing motion. It may be a so-called orbital mechanism). Further, the reciprocating saws 101 and 102 may include counterweights that operate in opposite phase to the sliders 35 and 45.

The shapes of the main body housings 11 and 12 and the handles 18 and 19, the constituent members, the connection mode between the main body housings 11 and 12 and the handles 18 and 19, and the like can be appropriately changed. Further, the shapes of the gear housings 15 and 16, the constituent members, the holding modes of the motors 21 and 26, and the like can be appropriately changed. For example, in the reciprocating saw 101 (see FIG. 1), the motor 21 may be housed in a motor housing fixed (integrated) to the gear housing 15. In the reciprocating saw 102 (see FIG. 7), the motor 26 may be arranged so that the rotation shaft of the output shaft 29 extends obliquely with respect to the drive shaft A1.

Number, arrangement position, and shape of elastic bodies 51 to 54, 56 to 58 interposed between the main body housings 11 and 12 and the gear housings 15 and 16, and elastic bodies 55 interposed between the main body housing 11 and the motor 21. , Materials, etc. may be changed as appropriate. For example, instead of the elastic bodies 51 to 58 made of rubber, for example, an elastic body formed of various springs, a synthetic resin having elasticity (for example, urethane foam), felt, or the like may be adopted. Further, at least one first elastic body that allows the gear housings 15 and 16 to move in the vertical direction with respect to the main body housings 11 and 12 and at least one second elastic body that allows the gear housings 15 and 16 to move in the front-rear direction are provided. You may.

Similarly, the number, arrangement position, shape, material, etc. of stoppers 61 to 64, 66 to 69 that define the relative movement amount of the gear housings 15 and 16 with respect to the main body housings 11 and 12 by abutting on the gear housings 15 and 16. May be changed as appropriate. Further, the size of the gap between the stoppers 61 to 64, 66 to 69 and the gear housings 15 and 16 can be changed.

For example, the reciprocating saw 101 may be provided with only the stopper 61. Only stoppers 61 and 62 may be provided. Only stoppers 61 and 64 may be provided. The stopper 61 may be arranged at a rearward position inside the grip portion 115. Further, the stoppers 61 to 64 do not necessarily have to regulate the relative movement of the gear housing 15 in two directions, and may correspond to only one direction. For example, the stoppers 61 and 63 may regulate only the upward relative movement of the gear housing 15, and the stoppers 62 and 64 may regulate only the downward relative movement of the gear housing 15. That is, the relative movement amount of the gear housing 15 in the front-rear direction does not have to be specified. Further, the same changes can be made for the stoppers 66 to 69 of the reciprocating saw 102.

101, 102: Reciprocal saw, 3, 4: Drive mechanism, 11, 12: Main body housing, 111: Drive mechanism housing, 115: Grip, 116: Motor housing 117: Rib, 119: Switch lever, 121: Drive Mechanism housing, 126: Motor housing, 15, 16: Gear housing, 151: Guide housing, 156: Gear housing, 161: Guide housing, 166: Gear housing, 17: Motor housing, 171: Screws, 18, 19: Handle, 181: Trigger, 183: Switch, 184: Actuating lever, 187: Battery mounting part, 191: Grip part, 192: Trigger, 193: Switch, 196: Upper connection part, 197: Lower connection part , 198: Controller, 21, 26: Motor, 22, 27: Stator, 28: Rotor, 23, 29: Output shaft, 231: Small bevel gear, 232: Bearing, 233: Bearing holder, 291: Small bevel gear, 292: Bearing , 293: Bearing, 31, 41: Large bevel gear, 33, 43: Eccentric pin, 44: Connecting rod, 35, 45: Slider, 351: Long hole, 353: Blade mounting part, 453: Blade mounting part, 36, 46 : Guide sleeve, 51-58: Elastic body, 511, 512, 521, 522, 531, 532, 541, 542, 551, 552, 561, 562, 571, 571, 581, 582: Receiving part, 551: Bearing holder , 61-64, 66-69: Stopper, 611: Lower surface, 612: Rear surface, 621: Upper surface, 622: Lower surface, 623: Rear surface, 631: Lower surface, 632: Front surface, 641: Upper surface, 642: Front surface, 661: Curved Surface, 671: Rear surface 672: Upper surface, 681: Curved surface, 691: Curved surface, 71: Stepped portion, 711: Upper surface, 712: Front surface, 72: Recession, 721: Upper wall surface, 722: Lower wall surface, 723: Rear wall surface 73: Corner, 731: Top, 732: Rear, 74: Corner, 741: Bottom, 742: Rear, 76: Protruding, 761: Curved, 77: Corner, 771: Front, 772: Bottom, 78: Protruding part, 781: Curved surface, 79: Protruding part, 791: Curved surface, 91: Blade, 93: Battery, A1: Drive shaft

Claims (15)

1. A reciprocating saw configured to reciprocate a detachably mounted blade.
   With the motor
   A drive mechanism configured to reciprocate the blade along the drive shaft by the power of the motor.
   At least the inner housing that houses the drive mechanism and
   An outer housing that houses the inner housing and
   At least one elastic body interposed between the inner housing and the outer housing,
   Inside the outer housing, at least one contact portion provided so as to come into contact with the inner housing is provided.
   The axial direction of the drive shaft is defined as the front-rear direction of the reciprocal saw, the direction orthogonal to the drive shaft and substantially parallel to the plate surface of the blade is defined as the vertical direction, and the blade is mounted in the front-rear direction. When the side where the blade edge is arranged is defined as the front side and the side where the cutting edge of the blade is arranged in the vertical direction is defined as the lower side, respectively.
   The front end portion of the outer housing is configured as a grip portion that can be gripped by the user.
   The at least one elastic body is arranged so as to allow at least the vertical movement of the inner housing with respect to the outer housing by elastic deformation.
   The reciprocating saw is characterized in that the at least one contact portion is arranged in the grip portion and includes a first contact portion configured to at least define an upward relative movement amount of the inner housing.
2. The reciprocating saw according to claim 1.
   The reciprocating saw is characterized in that the first contact portion is arranged on the upper side with respect to the drive shaft.
3. The reciprocating saw according to claim 1 or 2.
   The reciprocating saw further comprises a second contact portion configured such that the at least one contact portion is configured to at least define a downward relative movement amount of the inner housing.
4. The reciprocating saw according to claim 3.
   The reciprocating saw is characterized in that the second contact portion is arranged below the drive shaft.
5. The reciprocating saw according to claim 3 or 4.
   The first contact portion is arranged on the upper side of the front portion of the inner housing.
   The reciprocating saw is characterized in that the second contact portion is arranged below the front portion of the inner housing.
6. The reciprocating saw according to claim 3 or 4.
   The first contact portion is arranged on the upper side of the front portion of the inner housing.
   The reciprocating saw is characterized in that the second contact portion is arranged below the rear portion of the inner housing.
7. The reciprocating saw according to any one of claims 3 to 6.
   The at least one contact portion is
   A third contact portion arranged apart from the first contact portion in the front-rear direction and configured to at least define an upward relative movement amount of the inner housing.
   It is characterized by further including a fourth contact portion which is arranged apart from the second contact portion in the front-rear direction and is configured to at least define the amount of relative movement of the inner housing downward. Reciprocating saw.
8. The reciprocating saw according to any one of claims 1 to 7.
   The reciprocating saw is characterized in that the at least one elastic body is further arranged so as to allow the inner housing to move in the front-rear direction with respect to the outer housing.
9. The reciprocating saw according to claim 8.
   The reciprocating saw is characterized in that the at least one abutting portion is configured to define a relative movement amount of the inner housing to the front and a relative movement amount of the inner housing to the rear.
10. The reciprocating saw according to claim 9.
    A reciprocating saw characterized in that the amount of relative movement of the inner housing to the front and the amount of relative movement to the rear are larger than the amount of relative movement to the upper side, respectively.
11. The reciprocating saw according to any one of claims 1 to 10.
    A reciprocating saw characterized in that the distance between the at least one abutting portion and the inner housing in an initial state is smaller than the elastically deformable distance of the at least one elastic body.
12. The reciprocating saw according to any one of claims 1 to 11.
    The drive mechanism includes a slider having a blade mounting portion to which the blade can be attached and detached at a front end portion, and is configured to reciprocate in the front-rear direction along the drive shaft.
    The reciprocating saw is characterized in that the first contact portion is arranged in a region corresponding to the slider in the front-rear direction.
13. The reciprocating saw according to any one of claims 1 to 12.
    The reciprocating saw is fixed to the inner housing and can move integrally with the inner housing with respect to the outer housing.
14. The reciprocating saw according to any one of claims 1 to 13.
    The reciprocating saw includes a first portion for accommodating the drive mechanism and a second portion for accommodating the motor.
15. The reciprocating saw according to any one of claims 1 to 14.
    The drive mechanism is
    A small bevel gear fixed to the output shaft of the motor,
    A large bevel gear that is configured to mesh with the small bevel gear and rotate around the first rotation shaft and has an eccentric shaft at a position eccentric with respect to the first rotation shaft.
    Includes a slider that is directly or indirectly connected to the eccentric shaft and configured to reciprocate in the anteroposterior direction along the drive shaft as the large bevel gear rotates.
    The reciprocating saw, wherein the at least one elastic body includes a plurality of elastic bodies arranged around the large bevel gear so as to be separated from each other.

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