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WO2020110581A1 - Blower device for vehicle air conditioning - Google Patents

Blower device for vehicle air conditioning Download PDF

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Publication number
WO2020110581A1
WO2020110581A1 PCT/JP2019/042619 JP2019042619W WO2020110581A1 WO 2020110581 A1 WO2020110581 A1 WO 2020110581A1 JP 2019042619 W JP2019042619 W JP 2019042619W WO 2020110581 A1 WO2020110581 A1 WO 2020110581A1
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WO
WIPO (PCT)
Prior art keywords
air
plate portion
output shaft
blower
bell mouth
Prior art date
Application number
PCT/JP2019/042619
Other languages
French (fr)
Japanese (ja)
Inventor
武史 田中
直人 瀬戸内
伯方 俊樹
米原 真司
Original Assignee
株式会社日本クライメイトシステムズ
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 株式会社日本クライメイトシステムズ filed Critical 株式会社日本クライメイトシステムズ
Publication of WO2020110581A1 publication Critical patent/WO2020110581A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60HARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
    • B60H1/00Heating, cooling or ventilating [HVAC] devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D25/00Pumping installations or systems
    • F04D25/02Units comprising pumps and their driving means
    • F04D25/08Units comprising pumps and their driving means the working fluid being air, e.g. for ventilation

Definitions

  • the present invention relates to a vehicle air-conditioning blower configured to blow air-conditioning air mounted on, for example, an automobile or the like, and particularly to a structure in which a blower fan is driven by a motor arranged below the blower fan. Belongs to the technical field of.
  • an air conditioner mounted on a vehicle selects one of air inside the vehicle (inside air) and air outside the vehicle (outside air) and sends it as air for air conditioning, and a heat exchanger for cooling and a heat exchanger for heating. After the temperature is adjusted by means of the above, it is configured to be supplied to each part of the vehicle interior.
  • the casing of the vehicle air-conditioning blower has an inside air inlet and an outside air inlet, and an upper layer air passage and a lower layer air passage. Blower fans are provided inside the upper layer air passage and the lower layer air passage, respectively, and these two blower fans are driven by a common motor.
  • the casing is provided with an inside/outside air switching damper that opens and closes the inside air introduction port and the outside air introduction port, and an inside air circulation mode that opens only the inside air introduction port by this inside/outside air switching damper, an outside air introduction mode that opens only the outside air introduction port,
  • the inside/outside air two-layer flow mode can be switched to open the inside air inlet and the outside air inlet. Then, when the two blowers are rotated to the inside air circulation mode, the inside air introduced from the inside air introduction port flows into the upper air passage and the lower air passage, and when the outside air introduction mode is set, the upper air passage and the lower air passage.
  • the outside air introduced from the outside air introduction port flows into the upper air passage and the outside air introduced from the outside air introduction port flows into the upper air passage while the inside air introduced into the lower air passage from the inside air introduction port Flows.
  • Patent Documents 2 to 4 a fan is arranged between the upper surface of the motor and the bell mouth opening, and a rib protruding upward is provided on the upper surface of the motor.
  • rainwater or water used for car washing may enter the inside of the scroll casing through the outside air inlet, and this water collects on the upper surface of the motor located below the scroll casing.
  • a bell mouth opening for the upper layer air passage and a bell mouth opening for the lower layer air passage are provided at intervals in the vertical direction, and the bell mouth for the lower layer air passage is provided.
  • the opening has a positional relationship in which the opening is separated upward from the upper surface of the motor and faces the upper surface. Assuming such a positional relationship, when the blower fan rotates, the airflow formed by the rotation of the blower fan approaches the bellmouth opening for the lower-layer air passage upward and approaches the output shaft of the motor. It may flow like. Due to this air flow, water accumulated on the upper surface of the motor may flow to the vicinity of the output shaft of the motor and enter the inside of the motor from the vicinity of the output shaft, which may cause a failure of the motor.
  • Patent Documents 2 to 4 a rib protruding upward is provided on the upper surface of the motor, but in the structure of Patent Documents 2 to 4, a fan for blowing is arranged between the upper surface of the motor and the bell mouth opening. Therefore, it is difficult to make the height of the rib higher than that of the cone-shaped portion of the blower fan. Therefore, there is a possibility that water may get over the ribs especially when the amount of air blown is large.
  • the present invention has been made in view of the above points, and an object of the present invention is to prevent water from entering the inside of a motor even when a large amount of air is blown.
  • the first invention is a casing formed so that an outside air introduction port for introducing air outside the vehicle compartment is opened to the outside of the vehicle compartment, and a motor main body fixed to a lower portion of the casing, Ventilation for vehicle air conditioning including a motor having an output shaft projecting upward from the motor main body, and a fan for blowing, which is arranged in the casing away from the motor main body upward and is connected to the output shaft.
  • Ventilation for vehicle air conditioning including a motor having an output shaft projecting upward from the motor main body, and a fan for blowing, which is arranged in the casing away from the motor main body upward and is connected to the output shaft.
  • a bell mouth opening is provided inside the casing, the bell mouth opening being spaced apart from an upper surface of the motor main body, and the blower fan is arranged above the bell mouth opening.
  • a surrounding plate portion that extends so as to surround the output shaft is formed on the upper surface of the main body so as to reach above the bell mouth opening portion.
  • the outside air introduction port is open to the outside of the vehicle compartment, rainwater or water for car wash infiltrate into the inside of the casing through the outside air introduction port, and on the upper surface of the motor body located at the bottom of the casing. It may accumulate.
  • the blower fan rotates, and the blower fan causes the air in the casing to flow toward the bellmouth opening and may move toward the output shaft of the motor. Is formed so that the enclosing plate part that surrounds the output shaft reaches above the bell mouth opening, so even if there is a large amount of air flow, the water will flow near the output shaft. It is suppressed by the plate part.
  • a second aspect of the invention is characterized in that a plurality of the enclosing plate portions are formed on the upper surface of the motor body with a space therebetween in the radial direction of the output shaft.
  • the outer enclosing plate portion and the inner enclosing plate portion are formed based on the radial direction of the output shaft.
  • the water on the upper surface of the motor body may exceed the outer enclosing plate, but even if it exceeds the outer enclosing plate, the water does not flow near the output shaft due to the existence of the inner enclosing plate. Suppressed.
  • the third invention is characterized in that the surrounding plate portion is provided with a discontinuous portion in the circumferential direction of the output shaft.
  • a fourth invention is characterized in that the upper surface of the motor main body is formed so as to be positioned higher as it approaches the output shaft.
  • a fifth aspect of the invention is characterized in that a peripheral edge portion of the output shaft in the enclosing plate portion is formed with a protruding portion that protrudes outward in the radial direction of the output shaft.
  • the enclosing plate portion includes an inner enclosing plate portion and an outer enclosing plate portion formed at a distance from the inner enclosing plate portion in a radial direction of the output shaft.
  • a portion and the outer surrounding plate portion, each of which is provided with a discontinuous portion in the circumferential direction of the output shaft, the discontinuous portion of the inner surrounding plate portion and the discontinuous portion of the outer surrounding plate portion. , Are offset from each other in the circumferential direction of the output shaft.
  • the discontinuous portions are displaced from each other in the circumferential direction of the output shaft.
  • the distance to reach the discontinuity increases. This enhances the effect of suppressing the flow of water near the output shaft.
  • an opening through which the output shaft is inserted is opened on an upper surface of the motor body, and the enclosing plate portion is arranged in a radial direction more than a peripheral portion of the opening on the upper surface of the motor body. It is characterized by being located outside.
  • the water accumulated on the upper surface of the motor body is hard to reach the opening.
  • An eighth aspect of the present invention includes a bell mouth constituent member provided upwardly away from the upper surface of the motor body, the bell mouth constituent member extending substantially horizontally and having an annular plate portion in which the bell mouth opening is formed. And a leg portion that projects downward from the annular plate portion and that is supported radially outward of the output shaft with respect to the surrounding plate portion on the upper surface of the motor body, and the upper surface of the motor body has the The holding portion for holding the leg portion is provided so as to project upward.
  • the bell mouth opening is provided apart from the upper surface of the motor main body, the fan for blowing is arranged above the bell mouth opening, and the output shaft is provided on the upper surface of the motor main body. Since the enclosing plate part that extends so as to surround it is formed so as to reach above the bell mouth opening, it is possible to suppress water intrusion into the motor even when there is a large air flow, The frequency of failures due to can be significantly reduced.
  • the plurality of enclosing plate portions are formed on the upper surface of the motor body with a space therebetween in the radial direction of the output shaft, the effect of suppressing water intrusion into the motor can be further enhanced. it can.
  • the enclosing plate portion is discontinuous in the circumferential direction of the output shaft, when water is collected nearer to the output shaft than the enclosing plate portion, the water is separated from the enclosing plate portion. It can be discharged from the continuous part.
  • the upper surface of the motor main body is positioned higher as it approaches the output shaft, it is difficult for water accumulated on the upper surface of the motor main body to flow toward the output shaft. It is possible to further enhance the effect of suppressing the infiltration of water.
  • the protruding portion that protrudes outward in the radial direction is formed at the edge portion of the enclosing plate portion, it is difficult for water on the upper surface of the motor body to flow from the edge portion of the enclosing plate portion toward the output shaft. Therefore, it is possible to enhance the effect of suppressing water from entering the inside of the motor, and it is possible to suppress deformation of the enclosing plate portion.
  • the discontinuous portion of the inner enclosing plate portion and the discontinuous portion of the outer enclosing plate portion are displaced from each other in the circumferential direction of the output shaft, the discontinuity portion of the outer enclosing plate portion is inward from the discontinuous portion.
  • the distance to the discontinuous portion of the enclosing plate portion becomes long, so that the effect of suppressing water intrusion into the motor can be further enhanced.
  • the enclosing plate is positioned outside the peripheral edge of the opening through which the output shaft is inserted, it is possible to prevent water from entering the inside of the motor body through the opening.
  • the holding portion that holds the leg portion of the bell mouth component member can be separated from the bell mouth opening portion. It is possible to suppress the deterioration of ventilation resistance due to.
  • FIG. 3 is an exploded perspective view showing a blower fan, bellmouth component members, and a motor. It is a top view of a motor. It is the figure which looked at the motor from the back side. It is the figure which looked at the motor from the right side. It is the figure which looked at the motor which assembled the bell mouth constituent member from the back side. It is the figure which looked at the motor which assembled the bell mouth constituent member from the right side.
  • FIG. 10 is an enlarged view of part A in FIG. 9.
  • FIG. 10 is a sectional view taken along line XII-XII in FIG. 9.
  • FIG. 1 is a view of a vehicle air conditioning blower 1 according to an embodiment of the present invention as seen from the vehicle rear side
  • FIG. 2 is a view of the vehicle air conditioner blower 1 as seen from the left side
  • FIG. 3 is shown. It is the figure which looked at the ventilation device 1 for vehicle air conditioning from the lower part.
  • the vehicle air-conditioning blower 1 is provided, for example, in a passenger compartment of an automobile to blow air-conditioning air, and constitutes a vehicle air-conditioner together with an air-conditioning unit and a refrigeration cycle device (not shown).
  • the refrigeration cycle device is a conventionally known device that includes a compressor, a condenser, an expansion valve, and an evaporator. The compressor may be driven by the vehicle engine or an electric motor. May be.
  • the vehicle air conditioner includes a vehicle air conditioner blower 1, a refrigeration cycle device, and an air conditioning controller (not shown) that controls the air conditioning unit.
  • the air conditioning unit includes, for example, a cooling heat exchanger including an evaporator of a refrigeration cycle, a heating heat exchanger including a heater core, an air mix damper, a blowing direction switching damper, and an air conditioning casing that houses these.
  • the air-conditioning air blown from the vehicle air-conditioning blower 1 is introduced into the air-conditioning casing, passes through the cooling heat exchanger and the heating heat exchanger to become the conditioned air of a desired temperature, and then blows out. It is supplied to each part of the vehicle compartment according to the blowout mode set by the switching damper.
  • the temperature of the conditioned air is adjusted according to the amount of air passing through the heating heat exchanger set by the air mix damper.
  • the air-conditioning air outlets include, for example, a defrost outlet, a vent outlet, and a heat outlet (also referred to as a foot outlet), which are individually opened and closed by an outlet switching damper to set the outlet mode. It is possible to switch.
  • the defrost outlet is open upward and the heat outlet is open downward.
  • the defrost outlet is an opening for supplying conditioned air to the inner surface of the windshield.
  • the heat outlet is an opening mainly for supplying the conditioned air to the vicinity of the occupant's feet, and can be formed at the end of the heat duct.
  • the vehicle front side is simply referred to as “front”
  • the vehicle rear side is simply referred to as “rear”
  • the vehicle left side is simply referred to as “left”
  • the vehicle right side is simply referred to as “right”.
  • this is only defined for the convenience of description, and does not limit the actual use state, installation state, or assembly state.
  • the vehicle air conditioning blower 1 is housed together with an air conditioning unit inside an instrument panel (not shown) provided at the front end of the vehicle compartment.
  • the air-conditioning unit is arranged inside the instrument panel at a substantially central portion in the left-right direction, while the vehicle air-conditioning blower 1 has a passenger-side side of the air-conditioning unit inside the instrument panel (left side in the case of a right-hand drive vehicle). , In the case of a left-hand drive car, it is placed on the right side).
  • the case where the vehicle air-conditioning blower 1 is arranged on the right side of the vehicle will be described. However, when it is arranged on the left side of the vehicle, the structure of this embodiment may be left-right symmetric. Detailed description is omitted. Further, the position where the vehicle air-conditioning blower 1 is installed is not particularly limited, and can be appropriately set according to the vehicle layout request.
  • the vehicle in which the vehicle air conditioning blower 1 is provided includes a dash panel (partitioning member) for partitioning the engine room and the vehicle compartment.
  • the engine room is provided in the front part of the vehicle, and is provided with an engine, a transmission, and the like.
  • the dash panel extends substantially vertically.
  • a cowl extending in the left-right direction is arranged on the upper part of the dash panel.
  • a communication port that communicates with the outside of the vehicle compartment is formed in the cowl. Since the cowl is arranged outside the vehicle compartment, rainwater, water for washing the vehicle, snow, etc. may enter the cowl.
  • a vehicle air conditioning blower 1 includes a blower casing 2, a blower fan 3, a motor 5 for rotationally driving the blower fan 3, and a first inside/outside air switching damper 6. 2, a second inside/outside air switching damper 7, an air filter 8, and an inside/outside air switching actuator 9 (shown in FIGS. 1 and 2).
  • the blower fan 3, the first inside/outside air switching damper 6, the second inside/outside air switching damper 7, and the air filter 8 are housed in the blower casing 2.
  • a front inside air inlet 2a and a rear inside air inlet 2b shown in FIG. 2 and an outside air inlet 2c shown in FIG. 4 are formed on the upper side of the blower casing 2.
  • the front inside air introduction port 2a is formed at a position closer to the front than the central portion in the front-rear direction on the upper side of the blower casing 2, and opens in the vehicle compartment.
  • the rear inside air introduction port 2b is formed at a position on the upper side of the blower casing 2 closer to the rear than the central portion in the front-rear direction, and opens into the vehicle interior.
  • Air (inside air) in the vehicle compartment can be introduced into the blower casing 2 through the front inside air inlet 2a and the rear inside air inlet 2.
  • the outside air introducing duct portion 2d is installed in the blower casing 2 so as to bulge upward from a portion between the front inside air introducing port 2a and the rear inside air introducing port 2b. It is integrally molded.
  • the upper side of the outside air introducing duct portion 2d extends forward.
  • An outside air introduction port 2c is opened at the front end of this outside air introduction duct portion 2d.
  • the outside air introducing duct portion 2d is connected to the cowl, and the outside air introducing port 2c communicates with the outside of the vehicle compartment through the cowl and is opened to the outside of the vehicle compartment. Air (outside air) outside the vehicle compartment can be introduced into the blower casing 2 through the outside air inlet 2c.
  • the filter 8 is housed inside the blower casing 2 below the front inside air inlet 2a, the rear inside air inlet 2b, and the outside air inlet 2c.
  • the filter 8 is formed in a plate shape and is arranged so as to extend in the horizontal direction.
  • the peripheral portion of the filter 8 is supported by the filter support portion 2e provided inside the blower casing 2.
  • a filter insertion hole 2f for inserting the filter 8 into the blower casing 2 is formed in the rear wall portion of the blower casing 2.
  • the filter insertion hole 2f is closed by a lid 8a provided at the rear end of the filter 8.
  • the filter 8 can be made of, for example, a general nonwoven fabric.
  • a partition wall 2g is provided inside the blower casing 2 above the filter 8.
  • the partition wall portion 2g extends in the up-down direction, and is slightly inclined so that the partition wall portion 2g is positioned closer to the lower end portion so as to be located later.
  • a first air passage R1 is formed on the front side of the partition wall portion 2g
  • a second air passage R2 is formed on the rear side of the partition wall portion 2g.
  • the width of the first air passage R1 in the front-rear direction is set wider than the width of the second air passage R2 in the front-rear direction, and the cross-sectional area of the first air passage R1 is wider than the cross-sectional area of the second air passage R2.
  • the upstream end (upper end) of the first air passage R1 communicates with the front inside air introduction port 2a and the outside air introduction port 2c.
  • the upstream end (upper end) of the second air passage R2 communicates with the rear inside air introduction port 2b and the outside air introduction port 2c.
  • the first air passage R1 and the second air passage R2 communicate with a common outside air inlet 2c, but the inside air inlets communicate with different inside air inlets 2a and 2b.
  • the first inside/outside air switching damper 6 is disposed inside the blower casing 2 in front of the partition wall portion 2g, and includes a closing plate portion 6a, a shaft portion 6b, and an end plate portion 6c.
  • the closing plate portion 6a extends in the left-right direction.
  • the shaft portion 6b also extends in the left-right direction and is rotatably supported by the left and right side wall portions of the blower casing 2.
  • the end plate portion 6c is provided near both ends of the shaft portion 6b in the left-right direction.
  • the end plate portion 6c extends in the radial direction from the shaft portion 6b and is continuous with the left and right end portions of the closing plate portion 6a.
  • the closing plate portion 6a, the shaft portion 6b, and the end plate portion 6c are integrally formed.
  • a state in which the first inside/outside air switching damper 6 rotates forward as shown in FIG. Can be switched to.
  • the first inside/outside air switching damper 6 is turned to the front, the front inside air inlet 2a is closed and the outside air inlet 2c is opened, so that the inflow of the inside air is blocked and the outside air becomes the first air. It is introduced into the upstream part of the passage R1.
  • the second inside/outside air switching damper 7 is disposed inside the blower casing 2 on the rear side of the partition wall portion 2g, and like the first inside/outside air switching damper 6, includes the closing plate portion 7a and the shaft portion 7b. And an end plate portion 7c.
  • the second inside/outside air switching damper 7 is rotated around the center line of the shaft portion 7b so as to switch between a state in which the damper is rotated rearward as shown in FIG. 4 and a state in which it is rotated forward (not shown). Be done.
  • the rear inside air introduction port 2b When the second inside/outside air switching damper 7 is turned rearward, the rear inside air introduction port 2b is closed and the outside air introduction port 2c is opened, so that the inflow of the inside air is blocked and the outside air flows into the second air passage R2. Will be introduced in the upstream part of.
  • the second inside/outside air switching damper 7 when the second inside/outside air switching damper 7 is turned forward, the rear inside air introduction port 2b is opened and the outside air introduction port 2c is closed, so that the inflow of outside air is blocked and the inside air enters the second state. It is introduced into the upstream part of the air passage R2.
  • the first inside/outside air switching damper 6 and the second inside/outside air switching damper 7 are driven by the inside/outside air switching actuator 9 shown in FIGS. 1 and 2.
  • the inside/outside air switching actuator 9 is controlled by an air conditioning controller.
  • a link member 9a is engaged with the shaft portion 6b of the first inside/outside air switching damper 6 and the shaft portion 7b of the second inside/outside air switching damper 7, and the link member 9a is rotated by the inside/outside air switching actuator 9. By doing so, the first inside/outside air switching damper 6 and the second inside/outside air switching damper 7 can be interlocked.
  • first inside/outside air switching damper 6 and the second inside/outside air switching damper 7 may be separately driven without using the link member 9a.
  • the first inside/outside air switching damper 6 and the second inside/outside air switching damper 7 are driven as follows. That is, as shown in FIG. 4, an outside air introduction mode in which the first inside/outside air switching damper 6 is rotated forward and a second inside/outside air switching damper 7 is rotated backward, and a first inside/outside air switching damper. 6 is rotated rearward and the second inside/outside air switching damper 7 is rotated forward, and the first inside/outside air switching damper 6 is rotated forward and second inside/outside air is switched.
  • the damper 7 can be switched to an arbitrary one of three modes including an inside/outside air two-layer flow mode in which the damper 7 is rotated forward.
  • the outside air introduction mode since the first inside/outside air switching damper 6 rotates forward and the second inside/outside air switching damper 7 rotates rearward, the first air passage R1 and the second air passage R2 are not connected to each other. Only outside air is introduced. Therefore, the outside air introduction mode of this embodiment can also be called an all outside air mode in which all the air introduced into the blower casing 2 is outside air.
  • the inside air circulation mode since the first inside/outside air switching damper 6 rotates rearward and the second inside/outside air switching damper 7 rotates frontward, the first air passage R1 and the second air passage R2. Only shyness is introduced into. Therefore, the inside air circulation mode of this embodiment can also be called an all inside air mode in which all the air introduced into the blower casing 2 becomes inside air.
  • the inside/outside air two-layer flow mode In the inside/outside air two-layer flow mode, the first inside/outside air switching damper 6 rotates forward and the second inside/outside air switching damper 7 rotates toward the front, so that outside air flows in the first air passage R1.
  • the internal air is introduced into the second air passage R2.
  • the inside/outside air two-layer flow mode is a mode used at the time of heating, and the outside air and the inside air are introduced into the blower casing 2 at the same time, and can be simply referred to as the two-layer mode.
  • Switching between the inside air circulation mode, the outside air introduction mode, and the inside/outside air two-layer flow mode is performed by the conventionally known automatic air conditioner control.
  • the two-layer internal/external air mode it is possible to supply relatively dry outside air to the defrost outlet in winter and to clear the windshield windshield, while supplying relatively warm inside air to the heat outlet.
  • the heating efficiency can be improved. Therefore, it is possible to improve both the heating capacity and the antifogging property.
  • a scroll casing 20 in which the blower fan 3 is housed is provided below the inside air inlets 2a and 2b and the outside air inlet 2c of the blower casing 2.
  • the scroll casing 20 includes an upper scroll casing member 21 in which an upper layer blower fan 30 is housed, a lower scroll casing member 22 in which a lower layer blower fan 31 is housed, and a bottom wall. And a member 23.
  • a partition plate 24 for partitioning the inside of the scroll casing 20 into a first air passage R1 and a second air passage R2 is provided at an intermediate portion in the vertical direction inside the scroll casing 20. ing.
  • the inside of the scroll casing 20 is vertically divided by a partition plate 24, a first air passage R1 is formed above the partition plate 24, and a second air passage R2 is formed below the partition plate 24. Therefore, the first air passage R1 located above the partition plate 24 can be called the upper layer air passage, and the second air passage R2 located below the partition plate 24 is located in the lower layer. It can be called an air passage.
  • the upper scroll casing member 21 and the lower scroll casing member 22 are integrated by fitting the lower portion of the upper scroll casing member 21 and the upper portion of the lower scroll casing member 22. Further, the lower scroll casing member 22 and the bottom wall member 23 are fitted to each other so that the lower scroll casing member 22 and the bottom wall member 23 are integrated with each other.
  • the blower fan 3 includes an upper layer blower fan 30 and a lower layer blower fan 31.
  • the upper-layer blower fan 30 and the lower-layer blower fan 31 are integrated and are rotationally driven by the common motor 5.
  • the upper-layer blower fan 30 is disposed in the first air passage R1 in a posture in which the rotation center line extends in the vertical direction.
  • the lower-layer blower fan 31 is disposed in the second air passage R2 with the rotation center line extending vertically.
  • the upper layer blowing fan 30 and the lower layer blowing fan 31 may be integrally formed, or may be combined as separate members.
  • a substantially circular first bell mouth opening (upper bell mouth opening) 21a is formed on the upper wall portion of the upper scroll casing member 21 so as to open inside the blower casing 2.
  • the first bell mouth opening 21 a is arranged so as to face the lower surface of the filter 8.
  • the upper layer blowing fan 30 is located immediately below the first bell mouth opening 21a, and therefore, the first bell mouth opening 21a also faces the upper side blowing fan 30 above.
  • the upper side of the upper layer blower fan 30 is the air suction side, and the air is sucked in from the upper side of the upper layer blower fan 30.
  • a protruding wall portion 21b protruding upward is provided on the upper wall portion of the upper scroll casing member 21.
  • the protruding wall portion 21b is positioned behind the opening edge portion of the first bell mouth opening portion 21a and extends in the left-right direction.
  • the upper end of the protruding wall portion 21b reaches near the lower end of the partition wall portion 2g.
  • the upper side of the upper scroll casing member 21 inside the blower casing 2 is partitioned in the front-rear direction by the protruding wall portion 21b and the partition wall portion 2g, and the first air is provided in front of the protruding wall portion 21b and the partition wall portion 2g.
  • the upstream side of the passage R1 is formed, and the upstream side of the second air passage R2 is formed behind the protruding wall portion 21b and the partition wall portion 2g.
  • the protruding wall portion 21b can be formed so as to penetrate the filter 8 and can be projected upward from the upper surface of the filter 8.
  • the first air passage R1 communicates with the inside of the upper scroll casing member 21 via the first bell mouth opening 21a, and the inside of the upper scroll casing member 21 is a part of the first air passage R1 (downstream side). Part).
  • the upper side of the partition plate 24 is the downstream side portion of the first air passage R1.
  • the upper-layer blower fan 30 is arranged in the first air passage R1 inside the upper scroll casing member 21. When the upper-layer blower fan 30 rotates inside the upper scroll casing member 21, the upper-layer blower fan 30 blows air in the first air passage R1 as air conditioning air. That is, the upper layer blower fan 30 is a member for forming a flow of air in the upper layer.
  • the partition plate 24 is formed with a through hole 24a into which the upper-layer blower fan 30 is inserted from the second air passage R2 toward the first air passage R1.
  • the diameter of the through hole 24a is larger than the outer diameter of the upper layer blower fan 30. This allows the upper-layer blower fan 30 to be easily inserted into the through hole 24a.
  • an upper air outlet 21c connected to the air conditioning unit is formed on the front side of the left side wall of the upper scroll casing member 21, an upper air outlet 21c connected to the air conditioning unit is formed.
  • the downstream end of the first air passage R1 communicates with the upper air outlet 21c, and the air in the first air passage R1 is blown out from the upper air outlet 21c to the outside of the upper scroll casing member 21. There is.
  • the second air passage R2 extends downward with the rear side inside the upper scroll casing member 21, and the lower portion of the second air passage R2 reaches the bottom wall member 23. There is.
  • the lower wall portion of the lower scroll casing member 22 is separated upward from the bottom wall member 23, and the lower side of the second air passage R2 is provided between the lower wall portion of the lower scroll casing member 22 and the bottom wall member 23. The part is located.
  • a bell mouth component member 60 is provided inside the scroll casing 20.
  • the bellmouth constituent member 60 is a member that constitutes the vehicle air-conditioning blower 1, and is a separate member from the scroll casing 20 and the motor 5.
  • the material of the bellmouth constituent member 60 may be a resin material.
  • the bell mouth component member 60 has a bell mouth plate portion (annular plate portion) 61 that extends substantially horizontally and a plurality of legs 62.
  • the bell mouth plate portion 61 and the leg portion 62 may be integrally formed, or may be formed by separate members.
  • a second bell mouth opening portion (bell mouth opening portion of the present invention) 61 a is formed in the bell mouth plate portion 61. Since the bell mouth plate portion 61 is supported by the leg portion 62, the bell mouth plate portion 61 is provided apart from the upper surface of the motor main body 5a of the motor 5 upward. Therefore, the second bellmouth opening 61a is arranged apart from the upper surface of the motor main body 5a upward, and is arranged so as to face the lower side of the blower fan 3.
  • the second bell mouth opening 61a is substantially circular and is arranged so as to be concentric with the first bell mouth opening 21a in a plan view.
  • the diameter of the second bell mouth opening 61a can be made larger than the diameter of the first bell mouth opening 21a. Since the bell mouth plate portion 61 has the second bell mouth opening portion 61a, the inner edge portion of the bell mouth plate portion 61 is formed to have a substantially circular shape. The outer edge portion of the bell mouth plate portion 61 is also formed to have a substantially circular shape.
  • the bell mouth plate portion 61 is formed in an annular shape as a whole, and the width of the bell mouth plate portion 61 is set to be substantially the same in the entire circumferential direction of the bell mouth plate portion 61.
  • the inner peripheral side of the bell mouth plate portion 61 is formed in a curved shape so as to be positioned higher as it approaches the second bell mouth opening portion 61a.
  • An outer peripheral side of the curved portion of the bell mouth plate portion 61 is formed flat, and a plurality of bell mouth drain holes 61b (shown in FIG. 5) are formed in the flat portion. It is formed at intervals in the circumferential direction. That is, a bell mouth drainage hole for draining water on the upper surface of the bell mouth plate portion 61 to the lower side of the bell mouth plate portion 61 on the outer peripheral side of the bell mouth plate portion 61 from the second bell mouth opening portion 61a.
  • the formation of the bell mouth drain hole 61b prevents water from remaining on the upper surface of the bell mouth plate portion 61.
  • the water dripped downward from the bellmouth drainage hole 61b flows into a drainage passage D, which will be described later, and is drained out of the vehicle compartment from a drain portion provided in the air conditioning unit.
  • the bell mouth drain holes 61b can be formed at equal intervals in the circumferential direction of the bell mouth plate portion 61, that is, in the circumferential direction of the blower fan 3, but they may be formed at irregular intervals. Although the number of the bell mouth drain holes 61b is three in this embodiment, it may be one or two, or may be four or more.
  • the bell mouth drain hole 61b may have a circular shape, an elliptical shape, a slit shape, a rectangular shape, or the like.
  • the leg portion 62 projects downward from the periphery of the opening of the bell mouth drain hole 61b on the lower surface of the bell mouth plate portion 61, and is a portion for supporting the bell mouth plate portion 61 from below. Since the leg portions 62 extend from the periphery of the openings of the bell mouth drain holes 61b, three leg portions 62 are provided in this embodiment. The number of legs 62 and the number of bellmouth drain holes 61b may not be the same, and one may be larger than the other.
  • the leg portion 62 has a concave cross section that opens inward in the radial direction of the blower fan 3. As a result, when the blower fan 3 is rotated, it is difficult for the air flowing from the outside to the inside in the radial direction of the blower fan 3 to flow inwardly of the leg portion 62. It acts as a wind shield that suppresses wind from reaching around the opening of the hole 61b.
  • the lower end of the leg portion 62 is adapted to be supported more radially outside the output shaft 5b than the surrounding plate portions 55 to 57 (details will be described later) on the upper surface of the motor body 5a.
  • the lower end portion of the leg portion 62 is located above the outer peripheral portion of the cover portion 50 from above. You will come into contact. Therefore, the bell mouth component member 60 is supported by the cover portion 50, and the height of the second bell mouth opening 61a is determined to be the desired height.
  • the lower portion of the second air passage R2 communicates with the inside of the lower scroll casing member 22 via the second bellmouth opening 61a, and the inside of the lower scroll casing member 22 has a second air passage R2. Is a part (downstream side part).
  • the portion below the partition plate 24 is the downstream side portion of the second air passage R2.
  • the lower-layer blower fan 31 is arranged inside the lower scroll casing member 22 at a downstream side portion of the second air passage R2. When the lower-layer blower fan 31 rotates, the lower-layer blower fan 31 blows the air in the second air passage R2 as air-conditioning air. That is, the lower-layer blower fan 31 is a member for forming a flow of air in the lower layer.
  • a lower side air outlet 22c connected to the air conditioning unit is formed on the front side of the left side wall portion of the lower side scroll casing member 22.
  • the lower air outlet 22c is located directly below the upper air outlet 21c.
  • the downstream end of the second air passage R2 communicates with the lower air outlet 22c, and the air in the second air passage R2 is blown out from the lower air outlet 22c to the outside of the lower scroll casing member 22. It has become.
  • the bottom wall member 23 is a cover-like member that is formed so as to cover the lower end of the lower scroll casing member 22 and covers the lower end.
  • the peripheral edge portion of the bottom wall member 23 is formed so as to be fitted to the peripheral edge portion of the lower end portion of the lower scroll casing member 22, and the peripheral edge portion of the bottom wall member 23 and the lower end portion of the lower scroll casing member 22. Air is prevented from leaking from the periphery of the.
  • the bottom wall member 23 is formed with a lower end opening 23a.
  • the motor body 5a of the motor 5 is configured to fit into the lower end opening 23a, and is fastened to the bottom wall member 23 by a fastening member in a state where the motor body 5a is fitted into the lower end opening 23a from below. Fixed.
  • the motor 5 has, in addition to the motor body 5a fixed to the bottom wall member 23 that is the lower part of the blower casing 2, an output shaft 5b protruding upward from the motor body 5a.
  • the motor body 5a has an internal mechanism including a rotor and the like, and also has a cover portion 50 that covers the internal mechanism from above.
  • the upper surface of the motor body 5a is configured by the upper surface of the cover portion 50.
  • An opening 50a through which the output shaft 5b is inserted is formed in the central portion of the cover portion 50 so as to penetrate the cover portion 50 in the vertical direction. Therefore, the opening portion 50a opens on the upper surface of the motor body 5a. It will be.
  • the output shaft 5b is inserted into the opening 50a of the cover 50, protrudes upward from the upper surface of the motor body 5a, and is arranged concentrically with the first bell mouth opening 21a and the second bell mouth opening 61a.
  • the upper end of the output shaft 5b is located above the second bellmouth opening 61a.
  • the blower fan 3 is fixed to the upper side of the output shaft 5b, and the blower fan 3 and the output shaft 5b rotate together. Therefore, when a voltage is applied to the motor body 5a, the rotational force of the output shaft 5b is transmitted to the blower fan 3, the upper-layer blower fan 30 rotates in the first air passage R1, and the lower-layer blower fan 31 moves. It rotates in the second air passage R2.
  • An air-conditioning control device (not shown) is connected to the motor body 5a, and a voltage is applied by the air-conditioning control device so as to achieve a desired rotation speed.
  • the cover portion 50 includes an outer peripheral side peripheral wall portion 51 extending in the vertical direction, and a horizontal wall portion 52 extending from the upper end portion of the outer peripheral side peripheral wall portion 51 inward in the radial direction of the output shaft 5b.
  • the inner peripheral wall portion 53 extends upward from the inner end portion of the horizontal wall portion 52, and the inner peripheral wall portion 53 is positioned so as to be located higher as it gets closer to the output shaft 5b inward in the radial direction of the output shaft 5b from the upper end portion of the inner peripheral wall portion 53.
  • the formed inclined wall portion 54 is formed inclined wall portion 54.
  • the radially outer end portion of the outer peripheral side peripheral wall portion 51 is a portion fitted to the inner peripheral surface of the lower end opening portion 23 a of the bottom wall member 23.
  • the inner peripheral wall portion 53 and the inclined wall portion 54 are portions formed to correspond to the shape of the internal mechanism of the motor body 5a. Further, due to the formation of the inclined wall portion 54, the upper surface of the motor body 5a has a shape that is positioned higher as it approaches the output shaft 5b. Further, the outer peripheral side peripheral wall portion 51, the horizontal wall portion 52, the inner peripheral wall portion 53, and the inclined wall portion 54 are continuous in the circumferential direction of the output shaft 5b, and are integrally formed of, for example, a resin material.
  • a lower enclosing plate portion 55, an outer enclosing plate portion 56, and an inner enclosing plate portion 57 are formed on the upper surface of the cover portion 50.
  • the lower surrounding plate portion 55, the outer surrounding plate portion 56, and the inner surrounding plate portion 57 are integrally formed with the inclined wall portion 54.
  • the lower enclosing plate portion 55 projects upward from the outer peripheral side portion of the inclined wall portion 54 and extends so as to surround the output shaft 5b.
  • the upper end of the lower enclosing plate portion 55 is located below the second bell mouth opening 61 a and the bell mouth plate portion 61.
  • a plurality of slits 55a that are continuous from the upper end to the lower end of the lower enclosing plate portion 55 are formed at intervals in the circumferential direction of the output shaft 5b. Due to the formation of the slit 55a, the lower enclosing plate portion 55 is provided with a portion (discontinuous portion) that is discontinuous in the circumferential direction of the output shaft 5b.
  • the lower surrounding plate portion 55 may be continuous in the circumferential direction.
  • An outer enclosing plate portion 56 which extends so as to enclose the output shaft 5b, projects upward from a portion inside the lower enclosing plate portion 55 of the inclined wall portion 54.
  • the outer enclosing plate portion 56 is formed so as to reach above the second bell mouth opening portion 61a.
  • a plurality of slits 56a continuous from the upper end to the lower end of the outer enclosing plate portion 56 are formed at intervals in the circumferential direction of the output shaft 5b. Due to the formation of the slit 56a, the outer surrounding plate portion 56 is provided with a portion (discontinuous portion) which is discontinuous in the circumferential direction of the output shaft 5b.
  • the outer enclosing plate portion 56 may be continuous in the circumferential direction.
  • An inner enclosing plate portion 57 that extends so as to surround the output shaft 5b projects upward from a portion inside the outer enclosing plate portion 56 of the inclined wall portion 54.
  • the outer enclosing plate portion 56 and the inner enclosing plate portion 57 are formed on the upper surface of the motor body 5a with a space therebetween in the radial direction of the output shaft 5b.
  • the inner enclosing plate portion 57 is formed so as to reach above the second bell mouth opening portion 61a.
  • the upper end of the inner enclosing plate portion 57 is located above the upper end of the outer enclosing plate portion 56.
  • a plurality of slits 57a that are continuous from the upper end to the lower end of the inner enclosing plate portion 57 are formed at intervals in the circumferential direction of the output shaft 5b. Due to the formation of the slits 57a, the inner surrounding plate portion 57 is provided with a portion (discontinuous portion) which is discontinuous in the circumferential direction of the output shaft 5b. The inner surrounding plate part 57 may be continuous in the circumferential direction.
  • the discontinuous portion of the inner enclosing plate portion 57 and the discontinuous portion of the outer enclosing plate portion 56 are displaced from each other in the circumferential direction of the output shaft 5b. That is, the forming position of the slit 57a of the inner surrounding plate portion 57 and the forming position of the slit 56a of the inner surrounding plate portion 57 are different from each other when the circumferential direction of the output shaft 5b is taken as a reference, and viewed from the side.
  • the slits 57a of the inner enclosing plate portion 57 and the slits 56a of the outer enclosing plate portion 56 are set so that the slits 56a and 57a are formed so as not to overlap each other.
  • the inner enclosing plate portion 57 and the inner enclosing plate portion 57 are located radially outside of the peripheral portion of the opening 50a on the upper surface of the motor body 5a.
  • a protrusion 57b that protrudes radially outward of the output shaft 5b is formed at the end of the slit 57a (the circumferential edge of the output shaft 5b) in the inner surrounding plate 57.
  • the protruding portion 57b has a rib shape that continuously extends from the upper edge to the lower edge of the slit 57a, and is continuous with the upper surface of the inclined wall portion 54. The formation of the protruding portion 57b improves the rigidity of the inner surrounding plate portion 57, and the deformation of the inner surrounding plate portion 57 can be suppressed.
  • An outer holding portion 52a and an inner holding portion 52b that hold the legs 62 of the bellmouth component member 60 are provided on the upper surface of the cover portion 50 so as to project upward.
  • the leg portion 62 is provided at its lower portion with a protrusion portion 62a that protrudes outward in the radial direction.
  • the outer holding portion 52a is a portion that holds the leg portion 62 from the outside in the radial direction, and has an engagement hole 52c with which the protrusion portion 62a is engaged.
  • the inner holding portion 52b is a portion that holds the leg portion 62 from the inside in the radial direction. As a result, the leg portion 62 is held from both sides in the radial direction by the outer holding portion 52a and the inner holding portion 52b, and the bell mouth component member 60 is positioned with respect to the cover portion 50.
  • the blower fan 3 is arranged above the second bell mouth opening 61a, and the fixed portion 33 fixed to the output shaft 5b of the motor 5 and the fixed portion 33 are fixed.
  • a cone portion 34 extending in the radial direction of the rotating shaft 5c, an upper-layer blower fan 30 including a plurality of upper blades fixed to the outside of the cone portion 34 in the radial direction, and a cone portion 34 fixed to the outside of the cone portion 34 in the radial direction.
  • a lower-layer blower fan 31 including a large number of lower blades.
  • the fixed portion 33, the cone portion 34, the upper blade and the lower blade may be integrally molded products made of a resin material, but may be configured by combining different members.
  • the blower fan 3 is a centrifugal fan.
  • the fixed part 33 is formed in a tubular shape into which the output shaft 5b of the motor 5 is inserted. Since the means for fixing the fixed portion 33 to the output shaft 5b of the motor 5 has conventionally been the surroundings, detailed description thereof will be omitted.
  • the scroll casing 20 is provided with a cooling structure for the motor 5. That is, as shown by broken lines in FIGS. 1 and 2, a cooling air passage S for supplying cooling air to the motor 5 is formed in the left side portion of the scroll casing 20 so as to extend in the vertical direction.
  • the upper side portion of the cooling air passage S is an upstream side portion and extends above the partition plate 24.
  • the upstream end of the cooling air passage S communicates with the first air passage R1.
  • the upper scroll casing member 21 is provided on the left side thereof with an upper concave portion 21e formed so as to be recessed upward and opened downward.
  • the upstream side portion of the cooling air passage S is configured by the internal space of the upper concave portion 21e.
  • a tubular portion 22e extending in the vertical direction is formed on the left side portion of the lower scroll casing member 22 so as to be positioned immediately below the upper concave portion 21e.
  • An upper end and a lower end of the tubular portion 22e are open.
  • the upper end of the tubular portion 22e is connected to the lower end of the upper concave portion 21e, and the internal space of the upper concave portion 21e and the internal space of the tubular portion 22e communicate with each other.
  • the vertical middle part of the cooling air passage S is formed by the internal space of the tubular portion 22e.
  • a bottom concave portion 23e is formed on the left side of the bottom wall member 23 so as to be recessed downward and open upward.
  • the lower concave portion 23e is formed so as to be located immediately below the tubular portion 22e, and the lower end portion of the tubular portion 22e is connected to the upper end portion of the lower concave portion 23e so that the lower portion of the tubular portion 22e is connected.
  • the internal space and the internal space of the lower concave portion 23e communicate with each other.
  • the lower portion of the cooling air passage S is formed by the internal space of the lower concave portion 23e.
  • a bulging portion 23f that bulges rearward is formed on the lower portion of the left side portion of the bottom wall member 23.
  • the bulging portion 23f is opened downward.
  • the inner space of the bulging portion 23f communicates with the inner space of the lower concave portion 23e, and the inner space of the bulging portion 23f constitutes the lower end portion (downstream end portion) of the cooling air passage S. That is, the cooling air passage S is formed by the internal space of the upper concave portion 21e, the internal space of the tubular portion 22e, the internal space of the lower concave portion 23e, and the internal space of the bulging portion 23f, and becomes a long passage in the vertical direction. , Its lower end is bent rearward and opened downward.
  • a cooling air intake port (not shown) for taking in cooling air to the motor 5 is formed in a portion of the motor body 5a located immediately below the bulging portion 23f.
  • the cooling air intake port is connected to the internal space of the bulging portion 23f, that is, the lower end portion of the cooling air passage S. Therefore, the air in the first air passage R1 flows through the cooling air passage S and is taken into the motor 5 from the cooling air intake port.
  • a drain passage D is formed in the lower portion of the scroll casing 20.
  • the drainage passage D is formed in the bottom wall member 23 and is located below the second air passage R2.
  • the downstream end of the drainage passage D is connected to the air conditioning unit, and the water in the drainage passage D flows into the air conditioning unit and is drained to the outside of the vehicle compartment from the drain portion provided in the air conditioning unit.
  • the drain part provided in the air conditioning unit is a part for draining condensed water generated on the surface of the cooling heat exchanger, and is well known in the art.
  • a drain hose or the like extending to the outside of the vehicle compartment is connected to the drain portion.
  • the vehicle air conditioning blower 1 of this embodiment when the inside air/outside air switching dampers 6 and 7 open the inside air inlets 2a and 2b and the outside air inlet 2c is closed,
  • the inside air circulation mode in which the inside air is introduced from the inside air introduction ports 2a and 2b is set.
  • the inside air introduced from the inside air introduction ports 2a and 2b flows through the first air passage R1 and the second air passage R2 by the rotation of the upper-layer blower fan 30 and the lower-layer blower fan 31 for air conditioning. It is blown as air.
  • the outside air introduction mode in which outside air is introduced from the outside air inlet 2c is set.
  • the outside air introduction mode by rotating the first air passage R1 and the second air passage R2, the outside air introduced from the outside air introduction port 2c flows through the first air passage R1 and the second air passage R2 to serve as air conditioning air. Blown.
  • the inside air/outside air switching dampers 6 and 7 are operated to open the inside air inlets 2a, 2b and the outside air inlet 2c, the inside/outside air two-layer flow mode is set, and the upper layer blowing fan 30 and the lower layer blowing fan 31 rotate. As a result, both air are blown as air conditioning air.
  • the enclosing plate portions 56 and 57 extending so as to surround the output shaft 5b are formed on the upper surface of the motor main body 5a so as to reach above the second bell mouth opening 61a, Even when the air volume is large, water is suppressed from flowing to the vicinity of the output shaft 5b. Therefore, it is possible to prevent water from entering the inside of the motor 5, and it is possible to significantly reduce the frequency of failure of the motor 5 due to water entering.
  • the plurality of enclosing plate portions 55 to 57 are formed on the upper surface of the motor main body 5a so as to be spaced from each other in the radial direction of the output shaft 5b, the effect of suppressing water intrusion into the motor 5 can be further enhanced. it can.
  • the enclosing plate portions 55 to 57 are discontinuous in the circumferential direction of the output shaft 5b, when water is collected in a place closer to the output shaft 5b than the lower enclosing plate portion 55, or from the outer enclosing plate portion 56. Also, when water is collected near the output shaft 5b, the water can be discharged to the outside from the discontinuous portions of the enclosing plate portions 55 and 56.
  • the upper surface of the motor body 5a is located higher as it approaches the output shaft 5b, it becomes difficult for water accumulated on the upper surface of the motor body 5a to flow toward the output shaft 5b, and the water inside the motor 5 is prevented.
  • the effect of suppressing the infiltration of water can be further enhanced.
  • the protruding portion 57b that protrudes outward in the radial direction is formed on the edge portion of the inner surrounding plate portion 57, the water on the upper surface of the motor body 5a flows from the edge portion of the inner surrounding plate portion 57 toward the output shaft 5b. As a result, the effect of suppressing water intrusion into the motor 5 can be enhanced. Moreover, the deformation of the inner surrounding plate portion 57 can be suppressed. Note that similar protrusions may be provided on the outer enclosing plate portion 56 and the lower enclosing plate portion 55.
  • the non-continuous portion of the inner enclosing plate portion 57 and the non-continuous portion of the outer enclosing plate portion 56 are displaced from each other in the circumferential direction of the output shaft 5b, the non-continuous portion of the outer enclosing plate portion 56 is separated from the inner enclosing plate portion.
  • the distance to the discontinuous portion of the portion 57 becomes longer, so that the effect of suppressing water infiltration into the motor 5 can be further enhanced.
  • the enclosing plate portions 55 to 57 are positioned outside the peripheral portion of the opening 50a through which the output shaft 5b is inserted, it is possible to prevent water from entering the inside of the motor body 5a through the opening 50a.
  • the holding portions 52a and 52b that hold the leg portions 62 of the bell mouth component member 60 can be separated from the second bell mouth opening portion 61a, so that the holding portion 52a. , 52b, it is possible to suppress deterioration of ventilation resistance.
  • the present invention can be applied to a vehicle air-conditioning blower having a structure in which it is not possible to switch to the two-layer internal/external air mode.
  • the vehicle air conditioning blower according to the present invention can be used, for example, as a blower unit of a vehicle air conditioner.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Air-Conditioning For Vehicles (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)

Abstract

A bellmouth opening part 61a disposed so as to be set apart above the upper surface of a motor body 5a is provided inside a casing 20. A blower fan 3 is disposed above the bellmouth opening part 61a. A surrounding plate part 57 extending so as to surround an output shaft 5b is formed on the upper surface of the motor body 5a so as to reach higher than the bellmouth opening part 61a.

Description

車両空調用送風装置Ventilation system for vehicle air conditioning
 本発明は、例えば自動車等に搭載されて空調用空気を送風するように構成された車両空調用送風装置に関し、特に、送風用ファンを当該送風用ファンの下方に配置されたモーターによって駆動する構造の技術分野に属する。 The present invention relates to a vehicle air-conditioning blower configured to blow air-conditioning air mounted on, for example, an automobile or the like, and particularly to a structure in which a blower fan is driven by a motor arranged below the blower fan. Belongs to the technical field of.
 一般に、車両に搭載される空調装置は、車室内の空気(内気)と車室外の空気(外気)の一方を選択して空調用空気として送風し、冷却用熱交換器及び加熱用熱交換器によって温度調節した後に、車室の各部に供給するように構成されている。 Generally, an air conditioner mounted on a vehicle selects one of air inside the vehicle (inside air) and air outside the vehicle (outside air) and sends it as air for air conditioning, and a heat exchanger for cooling and a heat exchanger for heating. After the temperature is adjusted by means of the above, it is configured to be supplied to each part of the vehicle interior.
 近年では、空調用空気を送風する車両空調用送風装置として、上記内気のみを送風する内気循環モードと、上記外気のみを送風する外気導入モードの他、内気と外気の両方を送風する内外気2層流モードにも切り替えられる装置が実用化されている。すなわち、特許文献1に開示されているように、車両空調用送風装置のケーシングには、内気導入口と外気導入口が形成されるとともに、上層空気通路と下層空気通路が形成されている。上層空気通路と下層空気通路の内部には、それぞれ送風用ファンが設けられており、これら2つの送風用ファンは共通のモーターによって駆動される。また、ケーシングには、内気導入口及び外気導入口を開閉する内外気切替ダンパが設けられ、この内外気切替ダンパによって内気導入口のみを開く内気循環モード、外気導入口のみを開く外気導入モード、内気導入口及び外気導入口を開く内外気2層流モードの切替が可能になっている。そして、上記2つの送風用ファンを回転させて内気循環モードにすると上層空気通路と下層空気通路に内気導入口から導入された内気が流れ、また、外気導入モードにすると上層空気通路と下層空気通路に外気導入口から導入された外気が流れ、さらに、内外気2層流モードにすると上層空気通路に外気導入口から導入された外気が流れる一方、下層空気通路に内気導入口から導入された内気が流れる。 In recent years, as a vehicle air conditioning blower that blows air for air conditioning, in addition to the inside air circulation mode that blows only the inside air and the outside air introduction mode that blows only the outside air, the inside and outside air that blows both inside air and outside air 2 A device that can be switched to the laminar flow mode has been put into practical use. That is, as disclosed in Patent Document 1, the casing of the vehicle air-conditioning blower has an inside air inlet and an outside air inlet, and an upper layer air passage and a lower layer air passage. Blower fans are provided inside the upper layer air passage and the lower layer air passage, respectively, and these two blower fans are driven by a common motor. Further, the casing is provided with an inside/outside air switching damper that opens and closes the inside air introduction port and the outside air introduction port, and an inside air circulation mode that opens only the inside air introduction port by this inside/outside air switching damper, an outside air introduction mode that opens only the outside air introduction port, The inside/outside air two-layer flow mode can be switched to open the inside air inlet and the outside air inlet. Then, when the two blowers are rotated to the inside air circulation mode, the inside air introduced from the inside air introduction port flows into the upper air passage and the lower air passage, and when the outside air introduction mode is set, the upper air passage and the lower air passage. The outside air introduced from the outside air introduction port flows into the upper air passage and the outside air introduced from the outside air introduction port flows into the upper air passage while the inside air introduced into the lower air passage from the inside air introduction port Flows.
 また、特許文献2~4は、モーターの上面とベルマウス開口部との間にファンが配置された構成となっており、モーターの上面には上方へ突出するリブが設けられている。 Also, in Patent Documents 2 to 4, a fan is arranged between the upper surface of the motor and the bell mouth opening, and a rib protruding upward is provided on the upper surface of the motor.
特開2017-171020号公報JP, 2017-171020, A 特開2016-10279号公報JP, 2016-10279, A 特許第5762157号公報Patent No. 5762157 特開2007-154856号公報JP, 2007-154856, A
 ところで、例えば雨水や洗車時の水が外気導入口からスクロールケーシングの内部に浸入することがあり、この水は、スクロールケーシングの下方に位置するモーターの上面に溜まる。 By the way, for example, rainwater or water used for car washing may enter the inside of the scroll casing through the outside air inlet, and this water collects on the upper surface of the motor located below the scroll casing.
 ここで、特許文献1の場合、上層空気通路用のベルマウス開口部と、下層空気通路用のベルマウス開口部とが上下方向に間隔をあけて設けられていて、下層空気通路用のベルマウス開口部は、モーターの上面から上方に離れて該上面に対向する位置関係となっている。このような位置関係を前提としたとき、送風用ファンが回転すると、送風用ファンの回転によって形成される気流が下層空気通路用のベルマウス開口部へ向けて上方かつモーターの出力軸へ接近するように流れることがある。この空気の流れによってモーターの上面に溜まった水が当該モーターの出力軸付近へ流れ、出力軸付近からモーターの内部に浸入し、モーターの故障の原因となるおそれがある。 Here, in the case of Patent Document 1, a bell mouth opening for the upper layer air passage and a bell mouth opening for the lower layer air passage are provided at intervals in the vertical direction, and the bell mouth for the lower layer air passage is provided. The opening has a positional relationship in which the opening is separated upward from the upper surface of the motor and faces the upper surface. Assuming such a positional relationship, when the blower fan rotates, the airflow formed by the rotation of the blower fan approaches the bellmouth opening for the lower-layer air passage upward and approaches the output shaft of the motor. It may flow like. Due to this air flow, water accumulated on the upper surface of the motor may flow to the vicinity of the output shaft of the motor and enter the inside of the motor from the vicinity of the output shaft, which may cause a failure of the motor.
 このことに対して、例えば特許文献1のようにモーターの上面に上方へ突出する周壁部を設けることが考えられるが、この周壁部の上端部は、下層空気通路用のベルマウス開口部よりも下に位置しているので、気流に乗った水が周壁部を乗り越えて出力軸付近へ流れてモーターの内部に浸入し易くなる。特許文献1の場合は、周壁部とは別体のベルマウス部材を設け、このベルマウス部材に水浸入防止用の壁部を更に設けることによって水の浸入を抑制しているが、そもそも、ベルマウス部材とモーターとは別部材からなるものなので、ベルマウス部材とモーターの上面との間には隙間ができており、この隙間を水が通ってモーターの出力軸付近へ流れることが考えられる。 On the other hand, it is conceivable to provide a peripheral wall portion projecting upward on the upper surface of the motor as in Patent Document 1, for example, but the upper end portion of this peripheral wall portion is more than the bell mouth opening portion for the lower layer air passage. Since it is located at the bottom, the water on the air flow easily flows over the peripheral wall to the vicinity of the output shaft and easily enters the inside of the motor. In the case of Patent Document 1, a bell mouth member, which is separate from the peripheral wall portion, is provided, and water is prevented by further providing a wall portion for preventing water intrusion in the bell mouth member. Since the mouse member and the motor are separate members, there is a gap between the bell mouth member and the upper surface of the motor, and it is conceivable that water will flow through this gap to the vicinity of the output shaft of the motor.
 また、特許文献2~4では、モーターの上面に上方へ突出するリブを設けているが、特許文献2~4の構造は、モーターの上面とベルマウス開口部との間に送風用ファンが配置されているので、当該リブの高さを、送風用ファンが有するコーン形状部よりも高くすることが困難な構造となっている。したがって、特に送風量が多い場合には水がリブを乗り越えてしまうおそれがある。 Further, in Patent Documents 2 to 4, a rib protruding upward is provided on the upper surface of the motor, but in the structure of Patent Documents 2 to 4, a fan for blowing is arranged between the upper surface of the motor and the bell mouth opening. Therefore, it is difficult to make the height of the rib higher than that of the cone-shaped portion of the blower fan. Therefore, there is a possibility that water may get over the ribs especially when the amount of air blown is large.
 本発明は、かかる点に鑑みてなされたものであり、その目的とするところは、送風量が多い場合であってもモーターの内部への水浸入を抑制することにある。 The present invention has been made in view of the above points, and an object of the present invention is to prevent water from entering the inside of a motor even when a large amount of air is blown.
 上記目的を達成するために、第1の発明は、車室外の空気を導入する外気導入口が車室外に開放するように形成されたケーシングと、前記ケーシングの下部に固定されるモーター本体と、該モーター本体から上方へ突出する出力軸とを有するモーターと、前記ケーシングの内部において前記モーター本体から上方に離れて配置され、前記出力軸に連結される送風用ファンとを備えた車両空調用送風装置において、前記ケーシングの内部には、前記モーター本体の上面から上方へ離れて配置されるベルマウス開口部が設けられ、前記送風用ファンは、前記ベルマウス開口部の上方に配置され、前記モーター本体の上面には、前記出力軸を囲むように延びる囲み板部が前記ベルマウス開口部よりも上に達するように形成されていることを特徴とする。 In order to achieve the above object, the first invention is a casing formed so that an outside air introduction port for introducing air outside the vehicle compartment is opened to the outside of the vehicle compartment, and a motor main body fixed to a lower portion of the casing, Ventilation for vehicle air conditioning including a motor having an output shaft projecting upward from the motor main body, and a fan for blowing, which is arranged in the casing away from the motor main body upward and is connected to the output shaft. In the apparatus, a bell mouth opening is provided inside the casing, the bell mouth opening being spaced apart from an upper surface of the motor main body, and the blower fan is arranged above the bell mouth opening. A surrounding plate portion that extends so as to surround the output shaft is formed on the upper surface of the main body so as to reach above the bell mouth opening portion.
 この構成によれば、外気導入口が車室外に開放しているので、雨水や洗車時の水が外気導入口からケーシングの内部に浸入し、ケーシングの下部に位置しているモーター本体の上面に溜まることがある。モーターが回転すると送風用ファンが回転し、この送風用ファンによってケーシングの空気がベルマウス開口部へ向けて流れるとともに、モーターの出力軸へ接近する方向に流れることがあるが、モーター本体の上面には、出力軸を囲むように延びる囲み板部がベルマウス開口部よりも上に達するように形成されているので、送風量が多い場合であっても、水が出力軸付近まで流れるのが囲み板部によって抑制される。 According to this configuration, since the outside air introduction port is open to the outside of the vehicle compartment, rainwater or water for car wash infiltrate into the inside of the casing through the outside air introduction port, and on the upper surface of the motor body located at the bottom of the casing. It may accumulate. When the motor rotates, the blower fan rotates, and the blower fan causes the air in the casing to flow toward the bellmouth opening and may move toward the output shaft of the motor. Is formed so that the enclosing plate part that surrounds the output shaft reaches above the bell mouth opening, so even if there is a large amount of air flow, the water will flow near the output shaft. It is suppressed by the plate part.
 第2の発明は、複数の前記囲み板部が前記モーター本体の上面において前記出力軸の径方向に互いに間隔をあけて形成されていることを特徴とする。 A second aspect of the invention is characterized in that a plurality of the enclosing plate portions are formed on the upper surface of the motor body with a space therebetween in the radial direction of the output shaft.
 この構成によれば、出力軸の径方向を基準として外側の囲み板部と内側の囲み板部とが形成されることになる。モーター本体の上面の水は、外側の囲み板部を超えることが考えられるが、外側の囲み板部を超えたとしても、内側の囲み板部の存在により、水が出力軸付近まで流れるのが抑制される。 According to this configuration, the outer enclosing plate portion and the inner enclosing plate portion are formed based on the radial direction of the output shaft. The water on the upper surface of the motor body may exceed the outer enclosing plate, but even if it exceeds the outer enclosing plate, the water does not flow near the output shaft due to the existence of the inner enclosing plate. Suppressed.
 第3の発明は、前記囲み板部には、前記出力軸の周方向に非連続部分が設けられていることを特徴とする。 The third invention is characterized in that the surrounding plate portion is provided with a discontinuous portion in the circumferential direction of the output shaft.
 この構成によれば、囲み板部よりも出力軸に近い所に水が溜まった場合に、その水を囲み板部の非連続部分から外へ排出することが可能になる。 According to this configuration, when water collects at a position closer to the output shaft than the surrounding plate part, it becomes possible to discharge the water from the discontinuous part of the surrounding plate part to the outside.
 第4の発明は、前記モーター本体の上面は、前記出力軸に近づくほど上に位置するように形成されていることを特徴とする。 A fourth invention is characterized in that the upper surface of the motor main body is formed so as to be positioned higher as it approaches the output shaft.
 この構成によれば、モーター本体の上面に溜まっている水が出力軸に接近する方向へ流れにくくなる。 According to this configuration, it becomes difficult for water accumulated on the upper surface of the motor body to flow toward the output shaft.
 第5の発明は、前記囲み板部における前記出力軸の周方向の縁部には、該出力軸の径方向外方へ突出する突出部が形成されていることを特徴とする。 A fifth aspect of the invention is characterized in that a peripheral edge portion of the output shaft in the enclosing plate portion is formed with a protruding portion that protrudes outward in the radial direction of the output shaft.
 この構成によれば、モーター本体の上面の水が囲み板部の縁部から出力軸へ向けて流れにくくなる。また、突出部が囲み板部のリブのように作用するので、囲み板部の変形が抑制される。 According to this configuration, it becomes difficult for the water on the upper surface of the motor body to flow from the edge of the surrounding plate to the output shaft. Further, since the projecting portion acts like a rib of the surrounding plate portion, deformation of the surrounding plate portion is suppressed.
 第6の発明は、前記囲み板部は、内側囲み板部と、該内側囲み板部から前記出力軸の径方向に間隔をあけて形成された外側囲み板部とを含み、前記内側囲み板部及び前記外側囲み板部には、それぞれ、前記出力軸の周方向に非連続部分が設けられ、前記内側囲み板部の前記非連続部分と、前記外側囲み板部の前記非連続部分とは、前記出力軸の周方向について互いにずれていることを特徴とする。 In a sixth aspect, the enclosing plate portion includes an inner enclosing plate portion and an outer enclosing plate portion formed at a distance from the inner enclosing plate portion in a radial direction of the output shaft. A portion and the outer surrounding plate portion, each of which is provided with a discontinuous portion in the circumferential direction of the output shaft, the discontinuous portion of the inner surrounding plate portion and the discontinuous portion of the outer surrounding plate portion. , Are offset from each other in the circumferential direction of the output shaft.
 この構成によれば、水が外側囲み板部の非連続部分を超えて内側囲み板部に達した場合に、非連続部分が出力軸の周方向に互いにずれているので、内側囲み板部の非連続部分に達するまでの距離が長くなる。これにより、水が出力軸付近まで流れるのを抑制する効果が高まる。 According to this configuration, when the water reaches the inner enclosing plate portion beyond the discontinuous portion of the outer enclosing plate portion, the discontinuous portions are displaced from each other in the circumferential direction of the output shaft. The distance to reach the discontinuity increases. This enhances the effect of suppressing the flow of water near the output shaft.
 第7の発明は、前記モーター本体の上面には、前記出力軸が挿通する開口部が開口しており、前記囲み板部は、前記モーター本体の上面における前記開口部の周縁部よりも径方向外側に位置していることを特徴とする。 In a seventh aspect, an opening through which the output shaft is inserted is opened on an upper surface of the motor body, and the enclosing plate portion is arranged in a radial direction more than a peripheral portion of the opening on the upper surface of the motor body. It is characterized by being located outside.
 この構成によれば、モーター本体の上面に溜まっている水が開口部に達しにくくなる。 According to this structure, the water accumulated on the upper surface of the motor body is hard to reach the opening.
 第8の発明は、前記モーター本体の上面から上方へ離れて設けられるベルマウス構成部材を備え、前記ベルマウス構成部材は、略水平に延びるとともに、前記ベルマウス開口部が形成された環状板部と、該環状板部から下方へ突出し、前記モーター本体の上面における前記囲み板部よりも前記出力軸の径方向外側に支持される脚部とを有し、前記モーター本体の上面には、前記脚部を保持する保持部が上方へ突出するように設けられていることを特徴とする。 An eighth aspect of the present invention includes a bell mouth constituent member provided upwardly away from the upper surface of the motor body, the bell mouth constituent member extending substantially horizontally and having an annular plate portion in which the bell mouth opening is formed. And a leg portion that projects downward from the annular plate portion and that is supported radially outward of the output shaft with respect to the surrounding plate portion on the upper surface of the motor body, and the upper surface of the motor body has the The holding portion for holding the leg portion is provided so as to project upward.
 この構成によれば、ベルマウス構成部材の脚部を保持する保持部がベルマウス開口部から離れることになるので、保持部を設けたことによる通気抵抗の悪化が抑制される。 According to this configuration, since the holding portion that holds the leg portion of the bell mouth constituent member is separated from the bell mouth opening portion, deterioration of ventilation resistance due to the provision of the holding portion is suppressed.
 第1の発明によれば、モーター本体の上面から上方へ離れて配置されるベルマウス開口部を設け、送風用ファンをベルマウス開口部の上方に配置し、モーター本体の上面に、出力軸を囲むように延びる囲み板部をベルマウス開口部よりも上に達するように形成したので、送風量が多い場合であってもモーターの内部への水浸入を抑制することができ、モーターの水浸入による故障の頻度を大幅に低くすることができる。 According to the first aspect of the present invention, the bell mouth opening is provided apart from the upper surface of the motor main body, the fan for blowing is arranged above the bell mouth opening, and the output shaft is provided on the upper surface of the motor main body. Since the enclosing plate part that extends so as to surround it is formed so as to reach above the bell mouth opening, it is possible to suppress water intrusion into the motor even when there is a large air flow, The frequency of failures due to can be significantly reduced.
 第2の発明によれば、複数の囲み板部をモーター本体の上面において出力軸の径方向に互いに間隔をあけて形成したので、モーターの内部への水浸入の抑制効果をより一層高めることができる。 According to the second aspect of the invention, since the plurality of enclosing plate portions are formed on the upper surface of the motor body with a space therebetween in the radial direction of the output shaft, the effect of suppressing water intrusion into the motor can be further enhanced. it can.
 第3の発明によれば、囲み板部を出力軸の周方向に非連続としたので、囲み板部よりも出力軸に近い所に水が溜まった場合に、その水を囲み板部の非連続部分から外へ排出することができる。 According to the third aspect of the invention, since the enclosing plate portion is discontinuous in the circumferential direction of the output shaft, when water is collected nearer to the output shaft than the enclosing plate portion, the water is separated from the enclosing plate portion. It can be discharged from the continuous part.
 第4の発明によれば、モーター本体の上面が出力軸に近づくほど上に位置しているので、モーター本体の上面に溜まっている水が出力軸に接近する方向へ流れにくくなり、モーターの内部への水浸入の抑制効果をより一層高めることができる。 According to the fourth aspect of the invention, since the upper surface of the motor main body is positioned higher as it approaches the output shaft, it is difficult for water accumulated on the upper surface of the motor main body to flow toward the output shaft. It is possible to further enhance the effect of suppressing the infiltration of water.
 第5の発明によれば、囲み板部の縁部に径方向外方へ突出する突出部を形成したので、モーター本体の上面の水が囲み板部の縁部から出力軸へ向けて流れにくくなり、モーターの内部への水浸入の抑制効果を高めることができ、また、囲み板部の変形を抑制することができる。 According to the fifth aspect of the invention, since the protruding portion that protrudes outward in the radial direction is formed at the edge portion of the enclosing plate portion, it is difficult for water on the upper surface of the motor body to flow from the edge portion of the enclosing plate portion toward the output shaft. Therefore, it is possible to enhance the effect of suppressing water from entering the inside of the motor, and it is possible to suppress deformation of the enclosing plate portion.
 第6の発明によれば、内側囲み板部の非連続部分と、外側囲み板部の非連続部分とが出力軸の周方向について互いにずれているので、外側囲み板部の非連続部分から内側囲み板部の非連続部分までの距離が長くなり、よって、モーターの内部への水浸入の抑制効果をより一層高めることができる。 According to the sixth aspect, since the discontinuous portion of the inner enclosing plate portion and the discontinuous portion of the outer enclosing plate portion are displaced from each other in the circumferential direction of the output shaft, the discontinuity portion of the outer enclosing plate portion is inward from the discontinuous portion. The distance to the discontinuous portion of the enclosing plate portion becomes long, so that the effect of suppressing water intrusion into the motor can be further enhanced.
 第7の発明によれば、出力軸が挿通する開口部の周縁部よりも外側に囲み板部を位置付けたので、開口部からモーター本体の内部への水浸入を抑制することができる。 According to the seventh aspect of the invention, since the enclosing plate is positioned outside the peripheral edge of the opening through which the output shaft is inserted, it is possible to prevent water from entering the inside of the motor body through the opening.
 第8の発明によれば、ベルマウス構成部材を別部材として設ける場合に、ベルマウス構成部材の脚部を保持する保持部をベルマウス開口部から離すことができるので、保持部を設けたことによる通気抵抗の悪化を抑制することができる。 According to the eighth invention, when the bell mouth component member is provided as a separate member, the holding portion that holds the leg portion of the bell mouth component member can be separated from the bell mouth opening portion. It is possible to suppress the deterioration of ventilation resistance due to.
本発明の実施形態に係る車両空調用送風装置を車両後側から見た斜視図である。It is the perspective view which looked at the ventilation device for air conditioning of vehicles concerning the embodiment of the present invention from the back side of vehicles. 車両空調用送風装置の左側面図である。It is a left side view of a ventilation device for vehicle air conditioning. 車両空調用送風装置の底面図である。It is a bottom view of the ventilation device for vehicle air conditioning. 図1におけるIV-IV線断面図である。FIG. 4 is a sectional view taken along line IV-IV in FIG. 1. 送風用ファン、ベルマウス構成部材及びモーターを示す分解斜視図である。FIG. 3 is an exploded perspective view showing a blower fan, bellmouth component members, and a motor. モーターの平面図である。It is a top view of a motor. モーターを後側から見た図である。It is the figure which looked at the motor from the back side. モーターを右側から見た図である。It is the figure which looked at the motor from the right side. ベルマウス構成部材を組み付けたモーターを後側から見た図である。It is the figure which looked at the motor which assembled the bell mouth constituent member from the back side. ベルマウス構成部材を組み付けたモーターを右側から見た図である。It is the figure which looked at the motor which assembled the bell mouth constituent member from the right side. 図9におけるA部拡大図である。FIG. 10 is an enlarged view of part A in FIG. 9. 図9におけるXII-XII線断面図である。FIG. 10 is a sectional view taken along line XII-XII in FIG. 9.
 以下、本発明の実施形態を図面に基づいて詳細に説明する。尚、以下の好ましい実施形態の説明は、本質的に例示に過ぎず、本発明、その適用物或いはその用途を制限することを意図するものではない。 Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. The following description of the preferred embodiments is merely an example in essence, and is not intended to limit the present invention, its application, or its application.
 図1は本発明の実施形態に係る車両空調用送風装置1を車両後側から見た図であり、また図2は車両空調用送風装置1を左側から見た図であり、また図3は車両空調用送風装置1を下方から見た図である。この車両空調用送風装置1は、例えば自動車の車室内に配設されて空調用空気を送風するためのものであり、図示しない空調ユニット及び冷凍サイクル装置と共に車両用空調装置を構成している。冷凍サイクル装置は、圧縮機、凝縮器、膨脹弁及び蒸発器を備えた従来から周知の装置であり、圧縮機は車両のエンジンで駆動するようにしてもよいし、電動モーターで駆動するようにしてもよい。車両用空調装置は、車両空調用送風装置1と冷凍サイクル装置と空調ユニットを制御する空調制御装置(図示せず)を備えている。 FIG. 1 is a view of a vehicle air conditioning blower 1 according to an embodiment of the present invention as seen from the vehicle rear side, FIG. 2 is a view of the vehicle air conditioner blower 1 as seen from the left side, and FIG. 3 is shown. It is the figure which looked at the ventilation device 1 for vehicle air conditioning from the lower part. The vehicle air-conditioning blower 1 is provided, for example, in a passenger compartment of an automobile to blow air-conditioning air, and constitutes a vehicle air-conditioner together with an air-conditioning unit and a refrigeration cycle device (not shown). The refrigeration cycle device is a conventionally known device that includes a compressor, a condenser, an expansion valve, and an evaporator. The compressor may be driven by the vehicle engine or an electric motor. May be. The vehicle air conditioner includes a vehicle air conditioner blower 1, a refrigeration cycle device, and an air conditioning controller (not shown) that controls the air conditioning unit.
 空調ユニットは、例えば冷凍サイクルの蒸発器からなる冷却用熱交換器と、ヒータコアからなる加熱用熱交換器と、エアミックスダンパと、吹出方向切替ダンパと、これらを収容する空調ケーシングとを備えている。車両空調用送風装置1から送風された空調用空気は、空調ケーシングの内部に導入されて冷却用熱交換器及び加熱用熱交換器を通過して所望温度の空調風とされた後、吹出方向切替ダンパによって設定された吹出モードに応じて車室の各部に供給される。空調風の温度調整は、エアミックスダンパによって設定される加熱用熱交換器の空気通過量よって行われる。また、図示しないが、空調風の吹出口は、例えばデフロスト吹出口、ベント吹出口、ヒート吹出口(フット吹き出し口ともいう。)等があり、吹出方向切替ダンパによって個別に開閉されて吹出モードを切り替えることができるようになっている。一般に、デフロスト吹出口は上に開口し、ヒート吹出口は下に開口している。デフロスト吹出口は、フロントウインドガラスの内面に空調風を供給するための開口部である。ヒート吹出口は、主に乗員の足元近傍に空調風を供給するための開口部であり、ヒートダクトの端部に形成することができる。 The air conditioning unit includes, for example, a cooling heat exchanger including an evaporator of a refrigeration cycle, a heating heat exchanger including a heater core, an air mix damper, a blowing direction switching damper, and an air conditioning casing that houses these. There is. The air-conditioning air blown from the vehicle air-conditioning blower 1 is introduced into the air-conditioning casing, passes through the cooling heat exchanger and the heating heat exchanger to become the conditioned air of a desired temperature, and then blows out. It is supplied to each part of the vehicle compartment according to the blowout mode set by the switching damper. The temperature of the conditioned air is adjusted according to the amount of air passing through the heating heat exchanger set by the air mix damper. Although not shown, the air-conditioning air outlets include, for example, a defrost outlet, a vent outlet, and a heat outlet (also referred to as a foot outlet), which are individually opened and closed by an outlet switching damper to set the outlet mode. It is possible to switch. In general, the defrost outlet is open upward and the heat outlet is open downward. The defrost outlet is an opening for supplying conditioned air to the inner surface of the windshield. The heat outlet is an opening mainly for supplying the conditioned air to the vicinity of the occupant's feet, and can be formed at the end of the heat duct.
 尚、この実施形態では、車両前側を単に「前」といい、車両後側を単に「後」といい、車両左側を単に「左」といい、車両右側を単に「右」というものとするが、これは説明の便宜を図るために定義するだけであり、実際の使用状態や設置状態、組付状態を限定するものではない。 In this embodiment, the vehicle front side is simply referred to as “front”, the vehicle rear side is simply referred to as “rear”, the vehicle left side is simply referred to as “left”, and the vehicle right side is simply referred to as “right”. However, this is only defined for the convenience of description, and does not limit the actual use state, installation state, or assembly state.
 車両空調用送風装置1は、図示しないが車室内の前端部に設けられているインストルメントパネルの内部に空調ユニットと共に収容されている。空調ユニットは、インストルメントパネルの内部において左右方向の略中央部に配置される一方、車両空調用送風装置1は、インストルメントパネルの内部において空調ユニットの助手席側(右ハンドル車の場合は左側、左ハンドル車の場合は右側)に配置される。この実施形態では、車両空調用送風装置1が車両の右側に配置される場合について説明するが、車両の左側に配置される場合には、この実施形態の構造と左右対称にすればよいので、詳細な説明は省略する。また、車両空調用送風装置1の配設位置は特に限定されるものではなく、車両のレイアウト要求に応じて適宜設定することができる。 The vehicle air conditioning blower 1 is housed together with an air conditioning unit inside an instrument panel (not shown) provided at the front end of the vehicle compartment. The air-conditioning unit is arranged inside the instrument panel at a substantially central portion in the left-right direction, while the vehicle air-conditioning blower 1 has a passenger-side side of the air-conditioning unit inside the instrument panel (left side in the case of a right-hand drive vehicle). , In the case of a left-hand drive car, it is placed on the right side). In this embodiment, the case where the vehicle air-conditioning blower 1 is arranged on the right side of the vehicle will be described. However, when it is arranged on the left side of the vehicle, the structure of this embodiment may be left-right symmetric. Detailed description is omitted. Further, the position where the vehicle air-conditioning blower 1 is installed is not particularly limited, and can be appropriately set according to the vehicle layout request.
 (車両の構成)
 この車両空調用送風装置1が配設される車両は、図示しないが、エンジンルームと、車室とを区画するためのダッシュパネル(区画部材)を備えている。エンジンルームは車両の前部に設けられていて、エンジンや変速機等が配設されるようになっている。ダッシュパネルは略上下方向に延びている。ダッシュパネルの上部には、左右方向に延びるカウルが配設されている。カウルには、車室外に連通する連通口が形成されている。カウルは車室外に配設されているものなので、カウルには、雨水や洗車時の水、雪等が入ることがある。
(Vehicle configuration)
Although not shown, the vehicle in which the vehicle air conditioning blower 1 is provided includes a dash panel (partitioning member) for partitioning the engine room and the vehicle compartment. The engine room is provided in the front part of the vehicle, and is provided with an engine, a transmission, and the like. The dash panel extends substantially vertically. A cowl extending in the left-right direction is arranged on the upper part of the dash panel. A communication port that communicates with the outside of the vehicle compartment is formed in the cowl. Since the cowl is arranged outside the vehicle compartment, rainwater, water for washing the vehicle, snow, etc. may enter the cowl.
 (車両空調用送風装置1の構成)
 図1~図4に示すように、車両空調用送風装置1は、送風ケーシング2と、送風用ファン3と、送風用ファン3を回転駆動するためのモーター5と、第1内外気切替ダンパ6と、第2内外気切替ダンパ7と、エアフィルタ8と、内外気切替用アクチュエータ9(図1及び図2に示す)とを備えている。送風用ファン3と、第1内外気切替ダンパ6及び第2内外気切替ダンパ7と、エアフィルタ8とは、送風ケーシング2に収容されている。
(Structure of the vehicle air conditioning blower 1)
As shown in FIGS. 1 to 4, a vehicle air conditioning blower 1 includes a blower casing 2, a blower fan 3, a motor 5 for rotationally driving the blower fan 3, and a first inside/outside air switching damper 6. 2, a second inside/outside air switching damper 7, an air filter 8, and an inside/outside air switching actuator 9 (shown in FIGS. 1 and 2). The blower fan 3, the first inside/outside air switching damper 6, the second inside/outside air switching damper 7, and the air filter 8 are housed in the blower casing 2.
 送風ケーシング2の上側には、図2等に示す前部内気導入口2a及び後部内気導入口2bと、図4に示す外気導入口2cとが形成されている。図2に示すように、前部内気導入口2aは、送風ケーシング2の上側における前後方向中央部よりも前寄りの部位に形成されており、車室内に開口している。また、後部内気導入口2bは、送風ケーシング2の上側における前後方向中央部よりも後寄りの部位に形成されており、車室内に開口している。前部内気導入口2a及び後部内気導入口2から車室内の空気(内気)を送風ケーシング2の内部に導入することが可能になっている。 A front inside air inlet 2a and a rear inside air inlet 2b shown in FIG. 2 and an outside air inlet 2c shown in FIG. 4 are formed on the upper side of the blower casing 2. As shown in FIG. 2, the front inside air introduction port 2a is formed at a position closer to the front than the central portion in the front-rear direction on the upper side of the blower casing 2, and opens in the vehicle compartment. Further, the rear inside air introduction port 2b is formed at a position on the upper side of the blower casing 2 closer to the rear than the central portion in the front-rear direction, and opens into the vehicle interior. Air (inside air) in the vehicle compartment can be introduced into the blower casing 2 through the front inside air inlet 2a and the rear inside air inlet 2.
 図4に示すように、送風ケーシング2の上側には、外気導入ダクト部2dが前部内気導入口2a及び後部内気導入口2bの間の部分から上方へ膨出するように該送風ケーシング2に一体成形されている。外気導入ダクト部2dの上側は前に向けて延びている。この外気導入ダクト部2dの前端部に外気導入口2cが開口している。外気導入ダクト部2dは上記カウルと接続されており、外気導入口2cはカウルを介して車室外と連通しており、車室外に開放されることになる。外気導入口2cから車室外の空気(外気)を送風ケーシング2の内部に導入することが可能になっている。 As shown in FIG. 4, on the upper side of the blower casing 2, the outside air introducing duct portion 2d is installed in the blower casing 2 so as to bulge upward from a portion between the front inside air introducing port 2a and the rear inside air introducing port 2b. It is integrally molded. The upper side of the outside air introducing duct portion 2d extends forward. An outside air introduction port 2c is opened at the front end of this outside air introduction duct portion 2d. The outside air introducing duct portion 2d is connected to the cowl, and the outside air introducing port 2c communicates with the outside of the vehicle compartment through the cowl and is opened to the outside of the vehicle compartment. Air (outside air) outside the vehicle compartment can be introduced into the blower casing 2 through the outside air inlet 2c.
 図4に示すように、送風ケーシング2の内部における前部内気導入口2a及び後部内気導入口2bと外気導入口2cよりも下側には、上記フィルタ8が収容されている。フィルタ8は、板状に形成されており、水平方向に延びるように配置されている。フィルタ8の周縁部が送風ケーシング2の内部に設けられたフィルタ支持部2eによって支持されている。送風ケーシング2の後壁部には、上記フィルタ8を該送風ケーシング2に挿入するためのフィルタ挿入孔2fが形成されている。フィルタ挿入孔2fは、フィルタ8の後端部に設けられた蓋部8aによって閉塞されるようになっている。尚、フィルタ8は、例えば一般的な不織布等で構成することができる。 As shown in FIG. 4, the filter 8 is housed inside the blower casing 2 below the front inside air inlet 2a, the rear inside air inlet 2b, and the outside air inlet 2c. The filter 8 is formed in a plate shape and is arranged so as to extend in the horizontal direction. The peripheral portion of the filter 8 is supported by the filter support portion 2e provided inside the blower casing 2. A filter insertion hole 2f for inserting the filter 8 into the blower casing 2 is formed in the rear wall portion of the blower casing 2. The filter insertion hole 2f is closed by a lid 8a provided at the rear end of the filter 8. The filter 8 can be made of, for example, a general nonwoven fabric.
 送風ケーシング2の内部におけるフィルタ8よりも上側には、区画壁部2gが設けられている。区画壁部2gは、上下方向に延びており、下端部に近づけば近づくほど後に位置するように若干傾斜している。送風ケーシング2の内部の上側には、区画壁部2gよりも前側に第1空気通路R1が形成され、区画壁部2gよりも後側に第2空気通路R2が形成されている。第1空気通路R1の前後方向の幅は、第2空気通路R2の前後方向の幅よりも広く設定されており、第1空気通路R1の断面積が第2空気通路R2の断面積よりも広くなっている。 A partition wall 2g is provided inside the blower casing 2 above the filter 8. The partition wall portion 2g extends in the up-down direction, and is slightly inclined so that the partition wall portion 2g is positioned closer to the lower end portion so as to be located later. Inside the blower casing 2, a first air passage R1 is formed on the front side of the partition wall portion 2g, and a second air passage R2 is formed on the rear side of the partition wall portion 2g. The width of the first air passage R1 in the front-rear direction is set wider than the width of the second air passage R2 in the front-rear direction, and the cross-sectional area of the first air passage R1 is wider than the cross-sectional area of the second air passage R2. Is becoming
 第1空気通路R1の上流端部(上端部)は、前部内気導入口2aと外気導入口2cとに連通している。また、第2空気通路R2の上流端部(上端部)は、後部内気導入口2bと外気導入口2cとに連通している。第1空気通路R1及び第2空気通路R2は、共通の外気導入口2cに連通しているが、内気導入口については互いに別の内気導入口2a、2bに連通している。これにより、第1空気通路R1及び第2空気通路R2の両方に、内気と外気との導入が可能な構造になる。 The upstream end (upper end) of the first air passage R1 communicates with the front inside air introduction port 2a and the outside air introduction port 2c. The upstream end (upper end) of the second air passage R2 communicates with the rear inside air introduction port 2b and the outside air introduction port 2c. The first air passage R1 and the second air passage R2 communicate with a common outside air inlet 2c, but the inside air inlets communicate with different inside air inlets 2a and 2b. As a result, a structure in which the inside air and the outside air can be introduced into both the first air passage R1 and the second air passage R2.
 第1内外気切替ダンパ6は、送風ケーシング2の内部において区画壁部2gよりも前側に配設されており、閉塞板部6aと軸部6bと端板部6cとを備えている。閉塞板部6aは、左右方向に延びている。軸部6bも左右方向に延びており、送風ケーシング2の左右両側壁部に対して回動可能に支持されている。端板部6cは、軸部6bの左右方向の両端近傍に設けられている。端板部6cは、軸部6bから径方向に延び、閉塞板部6aの左右両端部に連なっている。閉塞板部6aと軸部6bと端板部6cは一体成形されている。第1内外気切替ダンパ6は、軸部6bの中心線周りに回動することにより、図4に示すように前に向けて回動した状態と、図示しないが後に向けて回動した状態とに切り替えられる。第1内外気切替ダンパ6が前に向けて回動した状態になると、前部内気導入口2aを閉塞して外気導入口2cを開放するので、内気の流入が遮断されて外気が第1空気通路R1の上流部に導入される。一方、第1内外気切替ダンパ6が後に向けて回動した状態になると、前部内気導入口2aを開放して外気導入口2cを閉塞するので、外気の流入が遮断されて内気が第1空気通路R1の上流部に導入される。 The first inside/outside air switching damper 6 is disposed inside the blower casing 2 in front of the partition wall portion 2g, and includes a closing plate portion 6a, a shaft portion 6b, and an end plate portion 6c. The closing plate portion 6a extends in the left-right direction. The shaft portion 6b also extends in the left-right direction and is rotatably supported by the left and right side wall portions of the blower casing 2. The end plate portion 6c is provided near both ends of the shaft portion 6b in the left-right direction. The end plate portion 6c extends in the radial direction from the shaft portion 6b and is continuous with the left and right end portions of the closing plate portion 6a. The closing plate portion 6a, the shaft portion 6b, and the end plate portion 6c are integrally formed. By rotating the first inside/outside air switching damper 6 around the center line of the shaft portion 6b, a state in which the first inside/outside air switching damper 6 rotates forward as shown in FIG. Can be switched to. When the first inside/outside air switching damper 6 is turned to the front, the front inside air inlet 2a is closed and the outside air inlet 2c is opened, so that the inflow of the inside air is blocked and the outside air becomes the first air. It is introduced into the upstream part of the passage R1. On the other hand, when the first inside/outside air switching damper 6 is rotated rearward, the front inside air introduction port 2a is opened and the outside air introduction port 2c is closed, so that the inflow of outside air is blocked and the inside air becomes the first inside air. It is introduced into the upstream part of the air passage R1.
 第2内外気切替ダンパ7は、送風ケーシング2の内部において区画壁部2gよりも後側に配設されており、第1内外気切替ダンパ6と同様に、閉塞板部7aと軸部7bと端板部7cとを備えている。第2内外気切替ダンパ7は、軸部7bの中心線周りに回動することにより、図4に示す後に向けて回動した状態と、図示しないが前に向けて回動した状態とに切り替えられる。第2内外気切替ダンパ7が後に向けて回動した状態になると、後部内気導入口2bを閉塞して外気導入口2cを開放するので、内気の流入が遮断されて外気が第2空気通路R2の上流部に導入される。一方、第2内外気切替ダンパ7が前に向けて回動した状態になると、後部内気導入口2bを開放して外気導入口2cを閉塞するので、外気の流入が遮断されて内気が第2空気通路R2の上流部に導入される。 The second inside/outside air switching damper 7 is disposed inside the blower casing 2 on the rear side of the partition wall portion 2g, and like the first inside/outside air switching damper 6, includes the closing plate portion 7a and the shaft portion 7b. And an end plate portion 7c. The second inside/outside air switching damper 7 is rotated around the center line of the shaft portion 7b so as to switch between a state in which the damper is rotated rearward as shown in FIG. 4 and a state in which it is rotated forward (not shown). Be done. When the second inside/outside air switching damper 7 is turned rearward, the rear inside air introduction port 2b is closed and the outside air introduction port 2c is opened, so that the inflow of the inside air is blocked and the outside air flows into the second air passage R2. Will be introduced in the upstream part of. On the other hand, when the second inside/outside air switching damper 7 is turned forward, the rear inside air introduction port 2b is opened and the outside air introduction port 2c is closed, so that the inflow of outside air is blocked and the inside air enters the second state. It is introduced into the upstream part of the air passage R2.
 第1内外気切替ダンパ6及び第2内外気切替ダンパ7は、図1及び図2等に示す内外気切替用アクチュエータ9によって駆動される。内外気切替用アクチュエータ9は、図示しないが、空調制御装置によって制御される。第1内外気切替ダンパ6の軸部6b及び第2内外気切替ダンパ7の軸部7bには、リンク部材9aが係合しており、このリンク部材9aを内外気切替用アクチュエータ9によって回動させることにより、第1内外気切替ダンパ6及び第2内外気切替ダンパ7を連動させることができるようになっている。リンク部材9aを用いた第1内外気切替ダンパ6及び第2内外気切替ダンパ7の連動構造については従来から周知の手法を利用することができるので、詳細な説明は省略する。また、リンク部材9aを用いることなく、第1内外気切替ダンパ6及び第2内外気切替ダンパ7を別々に駆動するようにしてもよい。 The first inside/outside air switching damper 6 and the second inside/outside air switching damper 7 are driven by the inside/outside air switching actuator 9 shown in FIGS. 1 and 2. Although not shown, the inside/outside air switching actuator 9 is controlled by an air conditioning controller. A link member 9a is engaged with the shaft portion 6b of the first inside/outside air switching damper 6 and the shaft portion 7b of the second inside/outside air switching damper 7, and the link member 9a is rotated by the inside/outside air switching actuator 9. By doing so, the first inside/outside air switching damper 6 and the second inside/outside air switching damper 7 can be interlocked. Since a conventionally known method can be used for the interlocking structure of the first inside/outside air switching damper 6 and the second inside/outside air switching damper 7 using the link member 9a, detailed description thereof will be omitted. Further, the first inside/outside air switching damper 6 and the second inside/outside air switching damper 7 may be separately driven without using the link member 9a.
 この実施形態では、第1内外気切替ダンパ6及び第2内外気切替ダンパ7を以下のように駆動する。すなわち、図4に示すように、第1内外気切替ダンパ6を前に向けて回動させるとともに第2内外気切替ダンパ7を後に向けて回動させる外気導入モードと、第1内外気切替ダンパ6を後に向けて回動させるとともに第2内外気切替ダンパ7を前に向けて回動させる内気循環モードと、第1内外気切替ダンパ6を前に向けて回動させるとともに第2内外気切替ダンパ7を前に向けて回動させる内外気2層流モードとの3つのモードのうち、任意のモードに切り替えることができるようになっている。 In this embodiment, the first inside/outside air switching damper 6 and the second inside/outside air switching damper 7 are driven as follows. That is, as shown in FIG. 4, an outside air introduction mode in which the first inside/outside air switching damper 6 is rotated forward and a second inside/outside air switching damper 7 is rotated backward, and a first inside/outside air switching damper. 6 is rotated rearward and the second inside/outside air switching damper 7 is rotated forward, and the first inside/outside air switching damper 6 is rotated forward and second inside/outside air is switched. The damper 7 can be switched to an arbitrary one of three modes including an inside/outside air two-layer flow mode in which the damper 7 is rotated forward.
 外気導入モードでは、第1内外気切替ダンパ6が前に向けて回動するとともに第2内外気切替ダンパ7が後に向けて回動するので、第1空気通路R1及び第2空気通路R2には外気のみが導入される。よって、この実施形態の外気導入モードは、送風ケーシング2に導入される空気が全て外気となる全外気モードと呼ぶこともできる。一方、内気循環モードでは、第1内外気切替ダンパ6が後に向けて回動するとともに第2内外気切替ダンパ7が前に向けて回動するので、第1空気通路R1及び第2空気通路R2には内気のみが導入される。よって、この実施形態の内気循環モードは、送風ケーシング2に導入される空気が全て内気となる全内気モードと呼ぶこともできる。 In the outside air introduction mode, since the first inside/outside air switching damper 6 rotates forward and the second inside/outside air switching damper 7 rotates rearward, the first air passage R1 and the second air passage R2 are not connected to each other. Only outside air is introduced. Therefore, the outside air introduction mode of this embodiment can also be called an all outside air mode in which all the air introduced into the blower casing 2 is outside air. On the other hand, in the inside air circulation mode, since the first inside/outside air switching damper 6 rotates rearward and the second inside/outside air switching damper 7 rotates frontward, the first air passage R1 and the second air passage R2. Only shyness is introduced into. Therefore, the inside air circulation mode of this embodiment can also be called an all inside air mode in which all the air introduced into the blower casing 2 becomes inside air.
 内外気2層流モードでは、第1内外気切替ダンパ6が前に向けて回動するとともに第2内外気切替ダンパ7が前に向けて回動するので、第1空気通路R1には外気が導入され、第2空気通路R2には内気が導入される。内外気2層流モードは、暖房時に使用されるモードであり、送風ケーシング2に外気と内気が同時に導入されることになり、単に2層モードと呼ぶこともできる。 In the inside/outside air two-layer flow mode, the first inside/outside air switching damper 6 rotates forward and the second inside/outside air switching damper 7 rotates toward the front, so that outside air flows in the first air passage R1. The internal air is introduced into the second air passage R2. The inside/outside air two-layer flow mode is a mode used at the time of heating, and the outside air and the inside air are introduced into the blower casing 2 at the same time, and can be simply referred to as the two-layer mode.
 内気循環モード、外気導入モード及び内外気2層流モードの切替は、従来から周知のオートエアコン制御によって行われる。内外気2層流モードにすることで、冬季には比較的乾燥した外気をデフロスト吹出口に供給してフロントウインドガラスの曇りを良好に晴らしながら、比較的暖かい内気をヒート吹出口に供給して暖房効率を向上させることができる。従って、暖房能力の向上と、防曇性の向上とを両立させることができる。 Switching between the inside air circulation mode, the outside air introduction mode, and the inside/outside air two-layer flow mode is performed by the conventionally known automatic air conditioner control. By using the two-layer internal/external air mode, it is possible to supply relatively dry outside air to the defrost outlet in winter and to clear the windshield windshield, while supplying relatively warm inside air to the heat outlet. The heating efficiency can be improved. Therefore, it is possible to improve both the heating capacity and the antifogging property.
 送風ケーシング2の内気導入口2a、2b及び外気導入口2cよりも下側には、送風用ファン3が収容されるスクロールケーシング20が設けられている。図1及び図2に示すように、スクロールケーシング20は、上層送風用ファン30が収容される上側スクロールケーシング部材21と、下層送風用ファン31が収容される下側スクロールケーシング部材22と、底壁部材23とに分割されている。図4に示すように、スクロールケーシング20の内部の上下方向中間部には、該スクロールケーシング20の内部を第1空気通路R1と第2空気通路R2とに仕切るための仕切板24が配設されている。スクロールケーシング20の内部は仕切板24によって上下に仕切られており、仕切板24の上方に第1空気通路R1が形成され、仕切板24の下方に第2空気通路R2が形成されている。よって、仕切板24よりも上に位置することになる第1空気通路R1を上層空気通路と呼ぶことができ、また、仕切板24よりも下に位置することになる第2空気通路R2を下層空気通路と呼ぶことができる。 A scroll casing 20 in which the blower fan 3 is housed is provided below the inside air inlets 2a and 2b and the outside air inlet 2c of the blower casing 2. As shown in FIG. 1 and FIG. 2, the scroll casing 20 includes an upper scroll casing member 21 in which an upper layer blower fan 30 is housed, a lower scroll casing member 22 in which a lower layer blower fan 31 is housed, and a bottom wall. And a member 23. As shown in FIG. 4, a partition plate 24 for partitioning the inside of the scroll casing 20 into a first air passage R1 and a second air passage R2 is provided at an intermediate portion in the vertical direction inside the scroll casing 20. ing. The inside of the scroll casing 20 is vertically divided by a partition plate 24, a first air passage R1 is formed above the partition plate 24, and a second air passage R2 is formed below the partition plate 24. Therefore, the first air passage R1 located above the partition plate 24 can be called the upper layer air passage, and the second air passage R2 located below the partition plate 24 is located in the lower layer. It can be called an air passage.
 上側スクロールケーシング部材21の下部と下側スクロールケーシング部材22の上部とが嵌合することによって上側スクロールケーシング部材21と下側スクロールケーシング部材22とが一体化するようになっている。また、下側スクロールケーシング部材22と底壁部材23とが嵌合することによって下側スクロールケーシング部材22と底壁部材23とが一体化するようになっている。 The upper scroll casing member 21 and the lower scroll casing member 22 are integrated by fitting the lower portion of the upper scroll casing member 21 and the upper portion of the lower scroll casing member 22. Further, the lower scroll casing member 22 and the bottom wall member 23 are fitted to each other so that the lower scroll casing member 22 and the bottom wall member 23 are integrated with each other.
 図5にも示すように、送風用ファン3は、上層送風用ファン30と下層送風用ファン31とを備えている。上層送風用ファン30及び下層送風用ファン31は一体化されていて共通のモーター5によって回転駆動される。図4に示すように、上層送風用ファン30は、回転中心線が上下方向に延びる姿勢とされて第1空気通路R1に配設される。下層送風用ファン31は、回転中心線が上下方向に延びる姿勢とされて第2空気通路R2に配設される。上層送風用ファン30と下層送風用ファン31とは、一体形成されていてもよいし、互いに別部材として組み合わせるようにしてもよい。 As shown in FIG. 5, the blower fan 3 includes an upper layer blower fan 30 and a lower layer blower fan 31. The upper-layer blower fan 30 and the lower-layer blower fan 31 are integrated and are rotationally driven by the common motor 5. As shown in FIG. 4, the upper-layer blower fan 30 is disposed in the first air passage R1 in a posture in which the rotation center line extends in the vertical direction. The lower-layer blower fan 31 is disposed in the second air passage R2 with the rotation center line extending vertically. The upper layer blowing fan 30 and the lower layer blowing fan 31 may be integrally formed, or may be combined as separate members.
 上側スクロールケーシング部材21の上壁部には、送風ケーシング2の内部で開口するように、略円形の第1ベルマウス開口部(上側ベルマウス開口部)21aが形成されている。第1ベルマウス開口部21aは、フィルタ8の下面と対向するように配置されている。第1ベルマウス開口部21aの直下方には、上層送風用ファン30が位置しており、従って、第1ベルマウス開口部21aは上層送風用ファン30の上側とも対向している。上層送風用ファン30の上側は空気の吸込側であり、この上層送風用ファン30の上側から空気が吸い込まれるようになっている。 A substantially circular first bell mouth opening (upper bell mouth opening) 21a is formed on the upper wall portion of the upper scroll casing member 21 so as to open inside the blower casing 2. The first bell mouth opening 21 a is arranged so as to face the lower surface of the filter 8. The upper layer blowing fan 30 is located immediately below the first bell mouth opening 21a, and therefore, the first bell mouth opening 21a also faces the upper side blowing fan 30 above. The upper side of the upper layer blower fan 30 is the air suction side, and the air is sucked in from the upper side of the upper layer blower fan 30.
 上側スクロールケーシング部材21の上壁部には、上方へ突出する突出壁部21bが設けられている。この突出壁部21bは、第1ベルマウス開口部21aの開口縁部よりも後に位置付けられており、左右方向に延びている。突出壁部21bの上端部は、区画壁部2gの下端部近傍に達している。突出壁部21b及び区画壁部2gにより、送風ケーシング2の内部における上側スクロールケーシング部材21よりも上側が、前後方向に仕切られて、突出壁部21b及び区画壁部2gよりも前側に第1空気通路R1の上流側が形成され、突出壁部21b及び区画壁部2gよりも後側に第2空気通路R2の上流側が形成されることになる。突出壁部21bはフィルタ8を貫通するように形成することができ、フィルタ8の上面から上方へ突出させることができる。 A protruding wall portion 21b protruding upward is provided on the upper wall portion of the upper scroll casing member 21. The protruding wall portion 21b is positioned behind the opening edge portion of the first bell mouth opening portion 21a and extends in the left-right direction. The upper end of the protruding wall portion 21b reaches near the lower end of the partition wall portion 2g. The upper side of the upper scroll casing member 21 inside the blower casing 2 is partitioned in the front-rear direction by the protruding wall portion 21b and the partition wall portion 2g, and the first air is provided in front of the protruding wall portion 21b and the partition wall portion 2g. The upstream side of the passage R1 is formed, and the upstream side of the second air passage R2 is formed behind the protruding wall portion 21b and the partition wall portion 2g. The protruding wall portion 21b can be formed so as to penetrate the filter 8 and can be projected upward from the upper surface of the filter 8.
 第1空気通路R1は、第1ベルマウス開口部21aを介して上側スクロールケーシング部材21の内部と連通しており、この上側スクロールケーシング部材21の内部は第1空気通路R1の一部(下流側部分)となっている。仕切板24よりも上方が第1空気通路R1の下流側部分とされている。上層送風用ファン30は、上側スクロールケーシング部材21の内部において第1空気通路R1に配置されている。上層送風用ファン30が上側スクロールケーシング部材21の内部で回転すると、上層送風用ファン30によって第1空気通路R1内の空気が空調用空気として送風される。つまり、上層送風用ファン30は、上層において空気の流れを形成するための部材である。 The first air passage R1 communicates with the inside of the upper scroll casing member 21 via the first bell mouth opening 21a, and the inside of the upper scroll casing member 21 is a part of the first air passage R1 (downstream side). Part). The upper side of the partition plate 24 is the downstream side portion of the first air passage R1. The upper-layer blower fan 30 is arranged in the first air passage R1 inside the upper scroll casing member 21. When the upper-layer blower fan 30 rotates inside the upper scroll casing member 21, the upper-layer blower fan 30 blows air in the first air passage R1 as air conditioning air. That is, the upper layer blower fan 30 is a member for forming a flow of air in the upper layer.
 図4に示すように、仕切板24には、上層送風用ファン30を第2空気通路R2から第1空気通路R1へ向けて挿入する貫通孔24aが形成されている。貫通孔24aの径は、上層送風用ファン30の外径よりも大きくなっている。これにより、上層送風用ファン30を貫通孔24aに容易に挿入することが可能になる。 As shown in FIG. 4, the partition plate 24 is formed with a through hole 24a into which the upper-layer blower fan 30 is inserted from the second air passage R2 toward the first air passage R1. The diameter of the through hole 24a is larger than the outer diameter of the upper layer blower fan 30. This allows the upper-layer blower fan 30 to be easily inserted into the through hole 24a.
 図2に示すように、上側スクロールケーシング部材21の左側壁部の前側には、上記空調ユニットに接続される上側空気吹出口21cが形成されている。上側空気吹出口21cには、第1空気通路R1の下流端が連通しており、第1空気通路R1内の空気は上側空気吹出口21cから上側スクロールケーシング部材21の外部に吹き出すようになっている。 As shown in FIG. 2, on the front side of the left side wall of the upper scroll casing member 21, an upper air outlet 21c connected to the air conditioning unit is formed. The downstream end of the first air passage R1 communicates with the upper air outlet 21c, and the air in the first air passage R1 is blown out from the upper air outlet 21c to the outside of the upper scroll casing member 21. There is.
 図4に示すように、第2空気通路R2は、上側スクロールケーシング部材21の内部の後側を下方へ向けて延びており、第2空気通路R2の下側部分は底壁部材23に達している。下側スクロールケーシング部材22の下壁部は底壁部材23から上方に離れており、下側スクロールケーシング部材22の下壁部と底壁部材23との間に、第2空気通路R2の下側部分が位置している。 As shown in FIG. 4, the second air passage R2 extends downward with the rear side inside the upper scroll casing member 21, and the lower portion of the second air passage R2 reaches the bottom wall member 23. There is. The lower wall portion of the lower scroll casing member 22 is separated upward from the bottom wall member 23, and the lower side of the second air passage R2 is provided between the lower wall portion of the lower scroll casing member 22 and the bottom wall member 23. The part is located.
 図4及び図5に示すように、スクロールケーシング20の内部には、ベルマウス構成部材60が設けられている。このベルマウス構成部材60は、車両空調用送風装置1を構成する部材であり、スクロールケーシング20及びモーター5とは別部材で構成されている。ベルマウス構成部材60の材料は樹脂材とすることができる。 As shown in FIGS. 4 and 5, a bell mouth component member 60 is provided inside the scroll casing 20. The bellmouth constituent member 60 is a member that constitutes the vehicle air-conditioning blower 1, and is a separate member from the scroll casing 20 and the motor 5. The material of the bellmouth constituent member 60 may be a resin material.
 ベルマウス構成部材60は、略水平に延びるベルマウス板部(環状板部)61と、複数の脚部62とを有している。ベルマウス板部61及び脚部62は一体成形することもできるし、互いに別部材で成形したものを組み合わせることもできる。 The bell mouth component member 60 has a bell mouth plate portion (annular plate portion) 61 that extends substantially horizontally and a plurality of legs 62. The bell mouth plate portion 61 and the leg portion 62 may be integrally formed, or may be formed by separate members.
 ベルマウス板部61には、第2ベルマウス開口部(本発明のベルマウス開口部)61aが形成されている。ベルマウス板部61は、脚部62によって支持されているので、モーター5が有するモーター本体5aの上面から上方へ離れて設けられている。したがって、第2ベルマウス開口部61aは、モーター本体5aの上面から上方へ離れて配置されるとともに、送風用ファン3の下側と対向するように配置される。 A second bell mouth opening portion (bell mouth opening portion of the present invention) 61 a is formed in the bell mouth plate portion 61. Since the bell mouth plate portion 61 is supported by the leg portion 62, the bell mouth plate portion 61 is provided apart from the upper surface of the motor main body 5a of the motor 5 upward. Therefore, the second bellmouth opening 61a is arranged apart from the upper surface of the motor main body 5a upward, and is arranged so as to face the lower side of the blower fan 3.
 第2ベルマウス開口部61aは略円形であり、平面視で第1ベルマウス開口部21aと同心上に位置するように配置される。第2ベルマウス開口部61aの径は、第1ベルマウス開口部21aの径よりも大きくすることができる。ベルマウス板部61は、第2ベルマウス開口部61aを有しているので、該ベルマウス板部61の内縁部が略円形をなすように形成されることになる。ベルマウス板部61の外縁部も略円形をなすように形成されている。ベルマウス板部61は全体として円環状に形成され、ベルマウス板部61の幅は、当該ベルマウス板部61の周方向全体で略同じに設定されている。 The second bell mouth opening 61a is substantially circular and is arranged so as to be concentric with the first bell mouth opening 21a in a plan view. The diameter of the second bell mouth opening 61a can be made larger than the diameter of the first bell mouth opening 21a. Since the bell mouth plate portion 61 has the second bell mouth opening portion 61a, the inner edge portion of the bell mouth plate portion 61 is formed to have a substantially circular shape. The outer edge portion of the bell mouth plate portion 61 is also formed to have a substantially circular shape. The bell mouth plate portion 61 is formed in an annular shape as a whole, and the width of the bell mouth plate portion 61 is set to be substantially the same in the entire circumferential direction of the bell mouth plate portion 61.
 ベルマウス板部61の内周側は、第2ベルマウス開口部61aへ近づくほど上に位置するように湾曲形成されている。ベルマウス板部61における上記湾曲形成された部分よりも外周側は、平坦に形成されており、この平坦に形成された部分には、複数のベルマウス排水孔61b(図5に示す)が互いに周方向に間隔をあけて形成されている。すなわち、ベルマウス板部61における第2ベルマウス開口部61aよりも外周側には、該ベルマウス板部61の上面の水を該ベルマウス板部61の下方へ排水するためのベルマウス排水孔61bが形成されており、このベルマウス排水孔61bの形成によってベルマウス板部61の上面に水が溜まったままにならないようにしている。ベルマウス排水孔61bから下方に滴下した水は、後述する排水通路Dに流入して空調ユニットに設けられているドレン部から車室外に排水される。 The inner peripheral side of the bell mouth plate portion 61 is formed in a curved shape so as to be positioned higher as it approaches the second bell mouth opening portion 61a. An outer peripheral side of the curved portion of the bell mouth plate portion 61 is formed flat, and a plurality of bell mouth drain holes 61b (shown in FIG. 5) are formed in the flat portion. It is formed at intervals in the circumferential direction. That is, a bell mouth drainage hole for draining water on the upper surface of the bell mouth plate portion 61 to the lower side of the bell mouth plate portion 61 on the outer peripheral side of the bell mouth plate portion 61 from the second bell mouth opening portion 61a. 61b is formed, and the formation of the bell mouth drain hole 61b prevents water from remaining on the upper surface of the bell mouth plate portion 61. The water dripped downward from the bellmouth drainage hole 61b flows into a drainage passage D, which will be described later, and is drained out of the vehicle compartment from a drain portion provided in the air conditioning unit.
 ベルマウス排水孔61bは、ベルマウス板部61の周方向、即ち、送風用ファン3の周方向に等間隔に形成することができるが、不等間隔であってもよい。またベルマウス排水孔61bの数は、この実施形態では3つとしているが、1つまたは2つであってもよいし、4つ以上であってもよい。ベルマウス排水孔61bは円形、楕円形の他、スリット形状、矩形状等であってもよい。 The bell mouth drain holes 61b can be formed at equal intervals in the circumferential direction of the bell mouth plate portion 61, that is, in the circumferential direction of the blower fan 3, but they may be formed at irregular intervals. Although the number of the bell mouth drain holes 61b is three in this embodiment, it may be one or two, or may be four or more. The bell mouth drain hole 61b may have a circular shape, an elliptical shape, a slit shape, a rectangular shape, or the like.
 脚部62は、ベルマウス板部61の下面におけるベルマウス排水孔61bの開口の周囲から下方へ突出しており、ベルマウス板部61を下方から支持するための部分である。脚部62は、各ベルマウス排水孔61bの開口の周囲から延びているので、この実施形態では3つ設けられることになる。脚部62の数とベルマウス排水孔61bの数とは一致させなくてもよく、一方が他方より多くてもよい。 The leg portion 62 projects downward from the periphery of the opening of the bell mouth drain hole 61b on the lower surface of the bell mouth plate portion 61, and is a portion for supporting the bell mouth plate portion 61 from below. Since the leg portions 62 extend from the periphery of the openings of the bell mouth drain holes 61b, three leg portions 62 are provided in this embodiment. The number of legs 62 and the number of bellmouth drain holes 61b may not be the same, and one may be larger than the other.
 図12に示すように、脚部62は、送風用ファン3の径方向内方に開放する凹状断面を有している。これにより、送風用ファン3の回転時に該送風用ファン3の径方向外方から内方へ向けて流れる空気が脚部62の内方へ流れにくくなるので、該脚部62は、ベルマウス排水孔61bの開口の周囲に風が達するのを抑制する遮風部として作用する。 As shown in FIG. 12, the leg portion 62 has a concave cross section that opens inward in the radial direction of the blower fan 3. As a result, when the blower fan 3 is rotated, it is difficult for the air flowing from the outside to the inside in the radial direction of the blower fan 3 to flow inwardly of the leg portion 62. It acts as a wind shield that suppresses wind from reaching around the opening of the hole 61b.
 脚部62の下端部は、モーター本体5aの上面における囲み板部55~57(詳細は後述する)よりも出力軸5bの径方向外側に支持されるようになっている。この実施形態では、スクロールケーシング20の底面が、モーター本体5aのカバー部50(後述する)の上面で構成されているので、脚部62の下端部はカバー部50の外周部に対して上方から接触することになる。よって、ベルマウス構成部材60はカバー部50に対して支持され、第2ベルマウス開口部61aの高さが所望高さに決定される。 The lower end of the leg portion 62 is adapted to be supported more radially outside the output shaft 5b than the surrounding plate portions 55 to 57 (details will be described later) on the upper surface of the motor body 5a. In this embodiment, since the bottom surface of the scroll casing 20 is configured by the upper surface of the cover portion 50 (described later) of the motor body 5a, the lower end portion of the leg portion 62 is located above the outer peripheral portion of the cover portion 50 from above. You will come into contact. Therefore, the bell mouth component member 60 is supported by the cover portion 50, and the height of the second bell mouth opening 61a is determined to be the desired height.
 第2空気通路R2の下側部分は、第2ベルマウス開口部61aを介して下側スクロールケーシング部材22の内部と連通しており、この下側スクロールケーシング部材22の内部は第2空気通路R2の一部(下流側部分)となっている。仕切板24よりも下方が第2空気通路R2の下流側部分とされている。下層送風用ファン31は、下側スクロールケーシング部材22の内部において第2空気通路R2の下流側部分に配置されている。下層送風用ファン31が回転すると、該下層送風用ファン31によって第2空気通路R2内の空気が空調用空気として送風される。つまり、下層送風用ファン31は、下層において空気の流れを形成するための部材である。 The lower portion of the second air passage R2 communicates with the inside of the lower scroll casing member 22 via the second bellmouth opening 61a, and the inside of the lower scroll casing member 22 has a second air passage R2. Is a part (downstream side part). The portion below the partition plate 24 is the downstream side portion of the second air passage R2. The lower-layer blower fan 31 is arranged inside the lower scroll casing member 22 at a downstream side portion of the second air passage R2. When the lower-layer blower fan 31 rotates, the lower-layer blower fan 31 blows the air in the second air passage R2 as air-conditioning air. That is, the lower-layer blower fan 31 is a member for forming a flow of air in the lower layer.
 図2に示すように、下側スクロールケーシング部材22の左側壁部の前側には、上記空調ユニットに接続される下側空気吹出口22cが形成されている。下側空気吹出口22cは、上側空気吹出口21cの真下に位置している。下側空気吹出口22cには、第2空気通路R2の下流端が連通しており、第2空気通路R2内の空気は下側空気吹出口22cから下側スクロールケーシング部材22の外部に吹き出すようになっている。 As shown in FIG. 2, a lower side air outlet 22c connected to the air conditioning unit is formed on the front side of the left side wall portion of the lower side scroll casing member 22. The lower air outlet 22c is located directly below the upper air outlet 21c. The downstream end of the second air passage R2 communicates with the lower air outlet 22c, and the air in the second air passage R2 is blown out from the lower air outlet 22c to the outside of the lower scroll casing member 22. It has become.
 底壁部材23は、下側スクロールケーシング部材22の下端部を覆うように形成され、該下端部を覆うカバー状の部材である。底壁部材23の周縁部は、下側スクロールケーシング部材22の下端部の周縁部に嵌合するように形成されており、底壁部材23の周縁部と、下側スクロールケーシング部材22の下端部の周縁部との間から空気が漏れないようになっている。 The bottom wall member 23 is a cover-like member that is formed so as to cover the lower end of the lower scroll casing member 22 and covers the lower end. The peripheral edge portion of the bottom wall member 23 is formed so as to be fitted to the peripheral edge portion of the lower end portion of the lower scroll casing member 22, and the peripheral edge portion of the bottom wall member 23 and the lower end portion of the lower scroll casing member 22. Air is prevented from leaking from the periphery of the.
 底壁部材23には、下端開口部23aが形成されている。モーター5のモーター本体5aは、下端開口部23aに嵌合するように構成されており、モーター本体5aが下端開口部23aに対して下方から嵌合した状態で底壁部材23に締結部材によって締結固定される。 The bottom wall member 23 is formed with a lower end opening 23a. The motor body 5a of the motor 5 is configured to fit into the lower end opening 23a, and is fastened to the bottom wall member 23 by a fastening member in a state where the motor body 5a is fitted into the lower end opening 23a from below. Fixed.
 モーター5は、送風ケーシング2の下部である底壁部材23に固定されるモーター本体5aの他に、該モーター本体5aから上方へ突出する出力軸5bを有している。モーター本体5aは、ローター等を内蔵した内部機構を有するとともに、この内部機構を上方から覆うカバー部50を有している。モーター本体5aの上面は、カバー部50の上面で構成されることになる。カバー部50の中央部には、出力軸5bが挿通する開口部50aが該カバー部50を上下方向に貫通するように形成されており、したがって、開口部50aはモーター本体5aの上面に開口することになる。 The motor 5 has, in addition to the motor body 5a fixed to the bottom wall member 23 that is the lower part of the blower casing 2, an output shaft 5b protruding upward from the motor body 5a. The motor body 5a has an internal mechanism including a rotor and the like, and also has a cover portion 50 that covers the internal mechanism from above. The upper surface of the motor body 5a is configured by the upper surface of the cover portion 50. An opening 50a through which the output shaft 5b is inserted is formed in the central portion of the cover portion 50 so as to penetrate the cover portion 50 in the vertical direction. Therefore, the opening portion 50a opens on the upper surface of the motor body 5a. It will be.
 出力軸5bは、カバー部50の開口部50aに挿通されてモーター本体5aの上面から上方へ突出し、第1ベルマウス開口部21a及び第2ベルマウス開口部61aと同心上に配置されている。出力軸5bの上端部は、第2ベルマウス開口部61aよりも上方に位置している。この出力軸5bの上側には、送風用ファン3が固定されており、送風用ファン3と出力軸5bとは一体に回転するようになっている。したがって、モーター本体5aに電圧が印加されると、出力軸5bの回転力が送風用ファン3に伝達され、上層送風用ファン30が第1空気通路R1内で回転し、下層送風用ファン31が第2空気通路R2内で回転する。モーター本体5aには、図示しない空調制御装置が接続されており、空調制御装置によって所望の回転数となるように電圧が印加される。 The output shaft 5b is inserted into the opening 50a of the cover 50, protrudes upward from the upper surface of the motor body 5a, and is arranged concentrically with the first bell mouth opening 21a and the second bell mouth opening 61a. The upper end of the output shaft 5b is located above the second bellmouth opening 61a. The blower fan 3 is fixed to the upper side of the output shaft 5b, and the blower fan 3 and the output shaft 5b rotate together. Therefore, when a voltage is applied to the motor body 5a, the rotational force of the output shaft 5b is transmitted to the blower fan 3, the upper-layer blower fan 30 rotates in the first air passage R1, and the lower-layer blower fan 31 moves. It rotates in the second air passage R2. An air-conditioning control device (not shown) is connected to the motor body 5a, and a voltage is applied by the air-conditioning control device so as to achieve a desired rotation speed.
 図4や図5に示すように、カバー部50は、上下方向に延びる外周側周壁部51と、外周側周壁部51の上端部から出力軸5bの径方向内方へ延びる水平壁部52と、水平壁部52の内端部から上方へ延びる内側周壁部53と、内側周壁部53の上端部から出力軸5bの径方向内方へ向かって出力軸5bに近づくほど上に位置するように形成された傾斜壁部54とを有している。外周側周壁部51の径方向外端部は、底壁部材23の下端開口部23aの内周面に対して嵌合する部分である。内側周壁部53及び傾斜壁部54は、モーター本体5aの内部機構の形状に対応するように形成された部分である。また、傾斜壁部54の形成により、モーター本体5aの上面は出力軸5bに近づくほど上に位置する形状になる。さらに、外周側周壁部51、水平壁部52、内側周壁部53及び傾斜壁部54は、出力軸5bの周方向に連続しており、例えば樹脂材によって一体成形されている。 As shown in FIGS. 4 and 5, the cover portion 50 includes an outer peripheral side peripheral wall portion 51 extending in the vertical direction, and a horizontal wall portion 52 extending from the upper end portion of the outer peripheral side peripheral wall portion 51 inward in the radial direction of the output shaft 5b. The inner peripheral wall portion 53 extends upward from the inner end portion of the horizontal wall portion 52, and the inner peripheral wall portion 53 is positioned so as to be located higher as it gets closer to the output shaft 5b inward in the radial direction of the output shaft 5b from the upper end portion of the inner peripheral wall portion 53. And the formed inclined wall portion 54. The radially outer end portion of the outer peripheral side peripheral wall portion 51 is a portion fitted to the inner peripheral surface of the lower end opening portion 23 a of the bottom wall member 23. The inner peripheral wall portion 53 and the inclined wall portion 54 are portions formed to correspond to the shape of the internal mechanism of the motor body 5a. Further, due to the formation of the inclined wall portion 54, the upper surface of the motor body 5a has a shape that is positioned higher as it approaches the output shaft 5b. Further, the outer peripheral side peripheral wall portion 51, the horizontal wall portion 52, the inner peripheral wall portion 53, and the inclined wall portion 54 are continuous in the circumferential direction of the output shaft 5b, and are integrally formed of, for example, a resin material.
 カバー部50の上面には、下側囲み板部55と、外側囲み板部56と、内側囲み板部57とが形成されている。下側囲み板部55、外側囲み板部56及び内側囲み板部57は、傾斜壁部54と一体成形されている。 A lower enclosing plate portion 55, an outer enclosing plate portion 56, and an inner enclosing plate portion 57 are formed on the upper surface of the cover portion 50. The lower surrounding plate portion 55, the outer surrounding plate portion 56, and the inner surrounding plate portion 57 are integrally formed with the inclined wall portion 54.
 下側囲み板部55は、傾斜壁部54における外周側の部分から上方へ突出し、出力軸5bを囲むように延びている。下側囲み板部55の上端部は、第2ベルマウス開口部61a及びベルマウス板部61よりも下に位置している。下側囲み板部55には、その上端から下端に亘って連続する複数のスリット55aが出力軸5bの周方向に互いに間隔をあけて形成されている。このスリット55aの形成により、下側囲み板部55には、出力軸5bの周方向に非連続となる部分(非連続部分)が設けられる。下側囲み板部55は周方向に連続していてもよい。 The lower enclosing plate portion 55 projects upward from the outer peripheral side portion of the inclined wall portion 54 and extends so as to surround the output shaft 5b. The upper end of the lower enclosing plate portion 55 is located below the second bell mouth opening 61 a and the bell mouth plate portion 61. A plurality of slits 55a that are continuous from the upper end to the lower end of the lower enclosing plate portion 55 are formed at intervals in the circumferential direction of the output shaft 5b. Due to the formation of the slit 55a, the lower enclosing plate portion 55 is provided with a portion (discontinuous portion) that is discontinuous in the circumferential direction of the output shaft 5b. The lower surrounding plate portion 55 may be continuous in the circumferential direction.
 傾斜壁部54における下側囲み板部55よりも内側部分からは、出力軸5bを囲むように延びる外側囲み板部56が上方へ突出している。外側囲み板部56は、第2ベルマウス開口部61aよりも上に達するように形成されている。外側囲み板部56には、その上端から下端に亘って連続する複数のスリット56aが出力軸5bの周方向に互いに間隔をあけて形成されている。このスリット56aの形成により、外側囲み板部56には、出力軸5bの周方向に非連続となる部分(非連続部分)が設けられる。外側囲み板部56は周方向に連続していてもよい。 An outer enclosing plate portion 56, which extends so as to enclose the output shaft 5b, projects upward from a portion inside the lower enclosing plate portion 55 of the inclined wall portion 54. The outer enclosing plate portion 56 is formed so as to reach above the second bell mouth opening portion 61a. A plurality of slits 56a continuous from the upper end to the lower end of the outer enclosing plate portion 56 are formed at intervals in the circumferential direction of the output shaft 5b. Due to the formation of the slit 56a, the outer surrounding plate portion 56 is provided with a portion (discontinuous portion) which is discontinuous in the circumferential direction of the output shaft 5b. The outer enclosing plate portion 56 may be continuous in the circumferential direction.
 傾斜壁部54における外側囲み板部56よりも内側部分からは、出力軸5bを囲むように延びる内側囲み板部57が上方へ突出している。外側囲み板部56と、内側囲み板部57とは、モーター本体5aの上面において出力軸5bの径方向に互いに間隔をあけて形成されることになる。内側囲み板部57は、第2ベルマウス開口部61aよりも上に達するように形成されている。内側囲み板部57の上端は、外側囲み板部56の上端よりも上に位置している。 An inner enclosing plate portion 57 that extends so as to surround the output shaft 5b projects upward from a portion inside the outer enclosing plate portion 56 of the inclined wall portion 54. The outer enclosing plate portion 56 and the inner enclosing plate portion 57 are formed on the upper surface of the motor body 5a with a space therebetween in the radial direction of the output shaft 5b. The inner enclosing plate portion 57 is formed so as to reach above the second bell mouth opening portion 61a. The upper end of the inner enclosing plate portion 57 is located above the upper end of the outer enclosing plate portion 56.
 内側囲み板部57には、その上端から下端に亘って連続する複数のスリット57aが出力軸5bの周方向に互いに間隔をあけて形成されている。このスリット57aの形成により、内側囲み板部57には、出力軸5bの周方向に非連続となる部分(非連続部分)が設けられる。内側囲み板部57は周方向に連続していてもよい。 A plurality of slits 57a that are continuous from the upper end to the lower end of the inner enclosing plate portion 57 are formed at intervals in the circumferential direction of the output shaft 5b. Due to the formation of the slits 57a, the inner surrounding plate portion 57 is provided with a portion (discontinuous portion) which is discontinuous in the circumferential direction of the output shaft 5b. The inner surrounding plate part 57 may be continuous in the circumferential direction.
 内側囲み板部57の非連続部分と、外側囲み板部56の非連続部分とは、出力軸5bの周方向について互いにずれている。すなわち、内側囲み板部57のスリット57aの形成位置と、内側囲み板部57のスリット56aの形成位置とは、出力軸5bの周方向を基準としたとき、互いに異なっており、側方から見たとき、内側囲み板部57のスリット57aと、外側囲み板部56のスリット56aとが互いに重ならないように両スリット56a、57aの形成位置が設定されている。また、内側囲み板部57及び内側囲み板部57は、モーター本体5aの上面における開口部50aの周縁部よりも径方向外側に位置している。 The discontinuous portion of the inner enclosing plate portion 57 and the discontinuous portion of the outer enclosing plate portion 56 are displaced from each other in the circumferential direction of the output shaft 5b. That is, the forming position of the slit 57a of the inner surrounding plate portion 57 and the forming position of the slit 56a of the inner surrounding plate portion 57 are different from each other when the circumferential direction of the output shaft 5b is taken as a reference, and viewed from the side. At this time, the slits 57a of the inner enclosing plate portion 57 and the slits 56a of the outer enclosing plate portion 56 are set so that the slits 56a and 57a are formed so as not to overlap each other. In addition, the inner enclosing plate portion 57 and the inner enclosing plate portion 57 are located radially outside of the peripheral portion of the opening 50a on the upper surface of the motor body 5a.
 内側囲み板部57におけるスリット57aの端部(出力軸5bの周方向の縁部)には、出力軸5bの径方向外方へ突出する突出部57bが形成されている。突出部57bは、スリット57aの上縁から下縁まで連続して延びるリブ状をなしており、傾斜壁部54の上面に連なっている。この突出部57bの形成によって内側囲み板部57の剛性が向上し、内側囲み板部57の変形を抑制することができる。 A protrusion 57b that protrudes radially outward of the output shaft 5b is formed at the end of the slit 57a (the circumferential edge of the output shaft 5b) in the inner surrounding plate 57. The protruding portion 57b has a rib shape that continuously extends from the upper edge to the lower edge of the slit 57a, and is continuous with the upper surface of the inclined wall portion 54. The formation of the protruding portion 57b improves the rigidity of the inner surrounding plate portion 57, and the deformation of the inner surrounding plate portion 57 can be suppressed.
 カバー部50の上面には、ベルマウス構成部材60の脚部62を保持する外側保持部52aと内側保持部52bとが上方へ突出するように設けられている。図11及び図12に示すように、脚部62の下部には、径方向外方へ突出する突起部62aが形成されている。外側保持部52aは、脚部62を径方向外方から保持する部分であり、突起部62aが係合する係合孔52cを有している。内側保持部52bは、脚部62を径方向内方から保持する部分である。これにより、脚部62は外側保持部52aと内側保持部52bとによって径方向両側から保持されることになり、ベルマウス構成部材60がカバー部50に対して位置決めされる。 An outer holding portion 52a and an inner holding portion 52b that hold the legs 62 of the bellmouth component member 60 are provided on the upper surface of the cover portion 50 so as to project upward. As shown in FIG. 11 and FIG. 12, the leg portion 62 is provided at its lower portion with a protrusion portion 62a that protrudes outward in the radial direction. The outer holding portion 52a is a portion that holds the leg portion 62 from the outside in the radial direction, and has an engagement hole 52c with which the protrusion portion 62a is engaged. The inner holding portion 52b is a portion that holds the leg portion 62 from the inside in the radial direction. As a result, the leg portion 62 is held from both sides in the radial direction by the outer holding portion 52a and the inner holding portion 52b, and the bell mouth component member 60 is positioned with respect to the cover portion 50.
 (送風ファン3の構成)
 図4に示すように、送風用ファン3は、第2ベルマウス開口部61aの上方に配置されており、モーター5の出力軸5bに固定される被固定部33と、該被固定部33から該回転軸5cの径方向に延びるコーン部34と、該コーン部34の径方向外側に固定された多数の上側羽根からなる上層送風用ファン30と、該コーン部34の径方向外側に固定された多数の下側羽根からなる下層送風用ファン31とを備えている。被固定部33、コーン部34、上側羽根及び下側羽根は、樹脂材からなる一体成形品とすることができるが、別部材を組み合わせて構成することもできる。送風用ファン3は、遠心式ファンである。
(Structure of blower fan 3)
As shown in FIG. 4, the blower fan 3 is arranged above the second bell mouth opening 61a, and the fixed portion 33 fixed to the output shaft 5b of the motor 5 and the fixed portion 33 are fixed. A cone portion 34 extending in the radial direction of the rotating shaft 5c, an upper-layer blower fan 30 including a plurality of upper blades fixed to the outside of the cone portion 34 in the radial direction, and a cone portion 34 fixed to the outside of the cone portion 34 in the radial direction. And a lower-layer blower fan 31 including a large number of lower blades. The fixed portion 33, the cone portion 34, the upper blade and the lower blade may be integrally molded products made of a resin material, but may be configured by combining different members. The blower fan 3 is a centrifugal fan.
 被固定部33は、モーター5の出力軸5bが挿入される筒状に形成されている。被固定部33をモーター5の出力軸5bに固定する手段は従来から周囲であるので詳細な説明は省略する。 The fixed part 33 is formed in a tubular shape into which the output shaft 5b of the motor 5 is inserted. Since the means for fixing the fixed portion 33 to the output shaft 5b of the motor 5 has conventionally been the surroundings, detailed description thereof will be omitted.
 (モーター5の冷却構造)
 スクロールケーシング20には、モーター5の冷却構造が設けられている。すなわち、図1や図2に破線で示すように、スクロールケーシング20の左側部には、モーター5に冷却風を供給するための冷却風通路Sが上下方向に延びるように形成されている。冷却風通路Sの上側部分は上流側部分であり、仕切板24よりも上方へ延びている。冷却風通路Sの上流端は第1空気通路R1に連通している。
(Motor 5 cooling structure)
The scroll casing 20 is provided with a cooling structure for the motor 5. That is, as shown by broken lines in FIGS. 1 and 2, a cooling air passage S for supplying cooling air to the motor 5 is formed in the left side portion of the scroll casing 20 so as to extend in the vertical direction. The upper side portion of the cooling air passage S is an upstream side portion and extends above the partition plate 24. The upstream end of the cooling air passage S communicates with the first air passage R1.
 上側スクロールケーシング部材21の左側部には、上方へ窪むように形成されて下方に開放する上側凹状部21eが設けられている。この上側凹状部21eの内部空間によって冷却風通路Sの上流側部分が構成されている。下側スクロールケーシング部材22の左側部には、上下方向に延びる筒状部22eが上側凹状部21eの直下方に位置するように形成されている。この筒状部22eは、上端部及び下端部が開放されている。筒状部22eの上端部は上側凹状部21eの下端部と接続されており、上側凹状部21eの内部空間と、筒状部22eの内部空間とが連通している。冷却風通路Sの上下方向中間部は、筒状部22eの内部空間によって構成されている。 The upper scroll casing member 21 is provided on the left side thereof with an upper concave portion 21e formed so as to be recessed upward and opened downward. The upstream side portion of the cooling air passage S is configured by the internal space of the upper concave portion 21e. A tubular portion 22e extending in the vertical direction is formed on the left side portion of the lower scroll casing member 22 so as to be positioned immediately below the upper concave portion 21e. An upper end and a lower end of the tubular portion 22e are open. The upper end of the tubular portion 22e is connected to the lower end of the upper concave portion 21e, and the internal space of the upper concave portion 21e and the internal space of the tubular portion 22e communicate with each other. The vertical middle part of the cooling air passage S is formed by the internal space of the tubular portion 22e.
 底壁部材23の左側部には、下方へ窪むように形成されて上方に開放する下側凹状部23eが設けられている。この下側凹状部23eは、筒状部22eの直下方に位置するように形成されており、筒状部22eの下端部は下側凹状部23eの上端部と接続されて筒状部22eの内部空間と下側凹状部23eの内部空間とが連通している。冷却風通路Sの下側部分は、下側凹状部23eの内部空間によって構成されている。 A bottom concave portion 23e is formed on the left side of the bottom wall member 23 so as to be recessed downward and open upward. The lower concave portion 23e is formed so as to be located immediately below the tubular portion 22e, and the lower end portion of the tubular portion 22e is connected to the upper end portion of the lower concave portion 23e so that the lower portion of the tubular portion 22e is connected. The internal space and the internal space of the lower concave portion 23e communicate with each other. The lower portion of the cooling air passage S is formed by the internal space of the lower concave portion 23e.
 底壁部材23の左側部の下側部分には、後側へ膨出する膨出部23fが形成されている。膨出部23fは下方に開放されている。膨出部23fの内部空間は、下側凹状部23eの内部空間と連通しており、膨出部23fの内部空間によって冷却風通路Sの下端部(下流端部)が構成されている。つまり、冷却風通路Sは、上側凹状部21eの内部空間、筒状部22eの内部空間、下側凹状部23eの内部空間及び膨出部23fの内部空間によって構成されて上下方向に長い通路となり、その下端部が後側に屈曲して下方に開放されることになる。 A bulging portion 23f that bulges rearward is formed on the lower portion of the left side portion of the bottom wall member 23. The bulging portion 23f is opened downward. The inner space of the bulging portion 23f communicates with the inner space of the lower concave portion 23e, and the inner space of the bulging portion 23f constitutes the lower end portion (downstream end portion) of the cooling air passage S. That is, the cooling air passage S is formed by the internal space of the upper concave portion 21e, the internal space of the tubular portion 22e, the internal space of the lower concave portion 23e, and the internal space of the bulging portion 23f, and becomes a long passage in the vertical direction. , Its lower end is bent rearward and opened downward.
 モーター本体5aにおける膨出部23fの直下方に位置する部分には、モーター5への冷却風を取り込むための冷却風取り込み口(図示せず)が形成されている。冷却風取り込み口は、膨出部23fの内部空間、即ち、冷却風通路Sの下端部と接続されている。従って、第1空気通路R1の空気が冷却風通路Sを流通して冷却風取り込み口からモーター5に取り入れられるようになっている。 A cooling air intake port (not shown) for taking in cooling air to the motor 5 is formed in a portion of the motor body 5a located immediately below the bulging portion 23f. The cooling air intake port is connected to the internal space of the bulging portion 23f, that is, the lower end portion of the cooling air passage S. Therefore, the air in the first air passage R1 flows through the cooling air passage S and is taken into the motor 5 from the cooling air intake port.
 (排水通路Dの構成)
 図4に示すように、スクロールケーシング20の下側部分には、排水通路Dが形成されている。排水通路Dは、底壁部材23に形成されており、第2空気通路R2の下方に位置している。排水通路Dの下流端部は空調ユニットに接続されており、排水通路D内の水は、空調ユニットに流入して該空調ユニットに設けられているドレン部から車室外に排水される。尚、空調ユニットに設けられているドレン部は、冷却用熱交換器の表面に生じた凝縮水を排水するための部分であり、従来から周知のものである。このドレン部には、図示しないが、車室外へ延びるドレンホース等が接続されている。
(Structure of drainage passage D)
As shown in FIG. 4, a drain passage D is formed in the lower portion of the scroll casing 20. The drainage passage D is formed in the bottom wall member 23 and is located below the second air passage R2. The downstream end of the drainage passage D is connected to the air conditioning unit, and the water in the drainage passage D flows into the air conditioning unit and is drained to the outside of the vehicle compartment from the drain portion provided in the air conditioning unit. The drain part provided in the air conditioning unit is a part for draining condensed water generated on the surface of the cooling heat exchanger, and is well known in the art. Although not shown, a drain hose or the like extending to the outside of the vehicle compartment is connected to the drain portion.
 (実施形態の作用効果)
 以上説明したように、この実施形態に係る車両空調用送風装置1によれば、内外気切替ダンパ6、7の動作によって内気導入口2a、2bを開き、かつ、外気導入口2cを閉じると、内気導入口2a、2bから内気が導入される内気循環モードになる。内気循環モードでは、上層送風用ファン30及び下層送風用ファン31が回転することで、内気導入口2a、2bから導入された内気が第1空気通路R1及び第2空気通路R2を流れて空調用空気として送風される。また、内外気切替ダンパ6、7の動作によって内気導入口2a、2bを閉じ、かつ、外気導入口2cを開くと、外気導入口2cから外気が導入される外気導入モードになる。外気導入モードでは、第1空気通路R1及び第2空気通路R2が回転することで、外気導入口2cから導入された外気が第1空気通路R1及び第2空気通路R2を流れて空調用空気として送風される。さらに、内外気切替ダンパ6、7の動作によって内気導入口2a、2b及び外気導入口2cを開くと、内外気2層流モードになり、上層送風用ファン30及び下層送風用ファン31が回転することで、両方の空気が空調用空気として送風される。
(Operation and effect of the embodiment)
As described above, according to the vehicle air conditioning blower 1 of this embodiment, when the inside air/outside air switching dampers 6 and 7 open the inside air inlets 2a and 2b and the outside air inlet 2c is closed, The inside air circulation mode in which the inside air is introduced from the inside air introduction ports 2a and 2b is set. In the inside air circulation mode, the inside air introduced from the inside air introduction ports 2a and 2b flows through the first air passage R1 and the second air passage R2 by the rotation of the upper-layer blower fan 30 and the lower-layer blower fan 31 for air conditioning. It is blown as air. When the inside air/outside air switching dampers 6 and 7 close the inside air inlets 2a and 2b and open the outside air inlet 2c, the outside air introduction mode in which outside air is introduced from the outside air inlet 2c is set. In the outside air introduction mode, by rotating the first air passage R1 and the second air passage R2, the outside air introduced from the outside air introduction port 2c flows through the first air passage R1 and the second air passage R2 to serve as air conditioning air. Blown. Further, when the inside air/outside air switching dampers 6 and 7 are operated to open the inside air inlets 2a, 2b and the outside air inlet 2c, the inside/outside air two-layer flow mode is set, and the upper layer blowing fan 30 and the lower layer blowing fan 31 rotate. As a result, both air are blown as air conditioning air.
 外気導入モード及び内外気2層流モードでは、内外気切替ダンパ6、7によって外気導入口2cが開かれるので、雨水や洗車時の水が外気導入口2cから送風ケーシング2の第1空気通路R1に浸入することがある。第1空気通路R1に浸入した水は、送風ケーシング2の下部に位置しているモーター本体5aの上面、即ちカバー部50の上面に溜まることがある。モーター5が回転すると送風用ファン3が回転し、この送風用ファン3によって送風ケーシング2内の空気が第2ベルマウス開口部61aへ向けて流れるとともに、モーター5の出力軸5bへ接近する方向に流れることがあるが、モーター本体5aの上面には、出力軸5bを囲むように延びる囲み板部56、57が第2ベルマウス開口部61aよりも上に達するように形成されているので、送風量が多い場合であっても、水が出力軸5b付近まで流れるのが抑制される。したがって、モーター5の内部への水浸入を抑制することができ、モーター5の水浸入による故障の頻度を大幅に低くすることができる。 In the outside air introduction mode and the inside/outside air two-layer flow mode, since the outside air introduction port 2c is opened by the inside/outside air switching dampers 6 and 7, rainwater or water for car wash is supplied from the outside air introduction port 2c to the first air passage R1 of the blower casing 2. May penetrate into. The water that has entered the first air passage R1 may collect on the upper surface of the motor main body 5a located at the lower portion of the blower casing 2, that is, the upper surface of the cover portion 50. When the motor 5 rotates, the blower fan 3 rotates, and the blower fan 3 causes the air in the blower casing 2 to flow toward the second bellmouth opening 61a and approaches the output shaft 5b of the motor 5. Although it may flow, since the enclosing plate portions 56 and 57 extending so as to surround the output shaft 5b are formed on the upper surface of the motor main body 5a so as to reach above the second bell mouth opening 61a, Even when the air volume is large, water is suppressed from flowing to the vicinity of the output shaft 5b. Therefore, it is possible to prevent water from entering the inside of the motor 5, and it is possible to significantly reduce the frequency of failure of the motor 5 due to water entering.
 また、複数の囲み板部55~57をモーター本体5aの上面において出力軸5bの径方向に互いに間隔をあけて形成したので、モーター5の内部への水浸入の抑制効果をより一層高めることができる。 Further, since the plurality of enclosing plate portions 55 to 57 are formed on the upper surface of the motor main body 5a so as to be spaced from each other in the radial direction of the output shaft 5b, the effect of suppressing water intrusion into the motor 5 can be further enhanced. it can.
 また、囲み板部55~57を出力軸5bの周方向に非連続としたので、下側囲み板部55よりも出力軸5bに近い所に水が溜まった場合や、外側囲み板部56よりも出力軸5bに近い所に水が溜まった場合に、その水を囲み板部55、56の非連続部分から外へ排出することができる。 Further, since the enclosing plate portions 55 to 57 are discontinuous in the circumferential direction of the output shaft 5b, when water is collected in a place closer to the output shaft 5b than the lower enclosing plate portion 55, or from the outer enclosing plate portion 56. Also, when water is collected near the output shaft 5b, the water can be discharged to the outside from the discontinuous portions of the enclosing plate portions 55 and 56.
 また、モーター本体5aの上面が出力軸5bに近づくほど上に位置しているので、モーター本体5aの上面に溜まっている水が出力軸5bに接近する方向へ流れにくくなり、モーター5の内部への水浸入の抑制効果をより一層高めることができる。 Moreover, since the upper surface of the motor body 5a is located higher as it approaches the output shaft 5b, it becomes difficult for water accumulated on the upper surface of the motor body 5a to flow toward the output shaft 5b, and the water inside the motor 5 is prevented. The effect of suppressing the infiltration of water can be further enhanced.
 また、内側囲み板部57の縁部に径方向外方へ突出する突出部57bを形成したので、モーター本体5aの上面の水が内側囲み板部57の縁部から出力軸5bへ向けて流れにくくなり、モーター5の内部への水浸入の抑制効果を高めることができる。また、内側囲み板部57の変形を抑制することができる。尚、同様な突出部を外側囲み板部56や下側囲み板部55に設けてもよい。 Further, since the protruding portion 57b that protrudes outward in the radial direction is formed on the edge portion of the inner surrounding plate portion 57, the water on the upper surface of the motor body 5a flows from the edge portion of the inner surrounding plate portion 57 toward the output shaft 5b. As a result, the effect of suppressing water intrusion into the motor 5 can be enhanced. Moreover, the deformation of the inner surrounding plate portion 57 can be suppressed. Note that similar protrusions may be provided on the outer enclosing plate portion 56 and the lower enclosing plate portion 55.
 また、内側囲み板部57の非連続部分と、外側囲み板部56の非連続部分とが出力軸5bの周方向について互いにずれているので、外側囲み板部56の非連続部分から内側囲み板部57の非連続部分までの距離が長くなり、よって、モーター5の内部への水浸入の抑制効果をより一層高めることができる。 Further, since the non-continuous portion of the inner enclosing plate portion 57 and the non-continuous portion of the outer enclosing plate portion 56 are displaced from each other in the circumferential direction of the output shaft 5b, the non-continuous portion of the outer enclosing plate portion 56 is separated from the inner enclosing plate portion. The distance to the discontinuous portion of the portion 57 becomes longer, so that the effect of suppressing water infiltration into the motor 5 can be further enhanced.
 また、出力軸5bが挿通する開口部50aの周縁部よりも外側に囲み板部55~57を位置付けたので、開口部50aからモーター本体5aの内部への水浸入を抑制することができる。 Further, since the enclosing plate portions 55 to 57 are positioned outside the peripheral portion of the opening 50a through which the output shaft 5b is inserted, it is possible to prevent water from entering the inside of the motor body 5a through the opening 50a.
 さらに、ベルマウス構成部材60を別部材として設ける場合に、ベルマウス構成部材60の脚部62を保持する保持部52a、52bを第2ベルマウス開口部61aから離すことができるので、保持部52a、52bを設けたことによる通気抵抗の悪化を抑制することができる。 Further, when the bell mouth component member 60 is provided as a separate member, the holding portions 52a and 52b that hold the leg portions 62 of the bell mouth component member 60 can be separated from the second bell mouth opening portion 61a, so that the holding portion 52a. , 52b, it is possible to suppress deterioration of ventilation resistance.
 上述の実施形態はあらゆる点で単なる例示に過ぎず、限定的に解釈してはならない。さらに、特許請求の範囲の均等範囲に属する変形や変更は、全て本発明の範囲内のものである。例えば、内外気二層流モードに切り替えられない構造の車両空調用送風装置に本発明を適用することもできる。 The above embodiments are merely examples in all respects, and should not be limitedly interpreted. Furthermore, all modifications and changes belonging to the equivalent scope of the claims are within the scope of the present invention. For example, the present invention can be applied to a vehicle air-conditioning blower having a structure in which it is not possible to switch to the two-layer internal/external air mode.
 以上説明したように、本発明に係る車両空調用送風装置は、例えば、車両用空調装置の送風ユニットとして使用することができる。 As described above, the vehicle air conditioning blower according to the present invention can be used, for example, as a blower unit of a vehicle air conditioner.
1        車両空調用送風装置
2        送風ケーシング
2a、2b    内気導入口
2c       外気導入口
5        モーター
5a       モーター本体
5b       出力軸
6        第1内外気切替ダンパ
7        第2内外気切替ダンパ
20       スクロールケーシング
30       上層送風用ファン
31       下層送風用ファン
50a      開口部
52a、52b  保持部
56       外側囲み板部
56a      スリット(非連続部分)
57       内側囲み板部
57a      スリット(非連続部分)
57b      突出部
60       ベルマウス構成部材
61       ベルマウス板部(環状板部)
61a      第2ベルマウス開口部(ベルマウス開口部)
62       脚部
R1       第1空気通路(上層空気通路)
R2       第2空気通路(下層空気通路)
1 Vehicle Air Conditioning Blower 2 Blower Casings 2a, 2b Inside Air Inlet 2c Outside Air Inlet 5 Motor 5a Motor Body 5b Output Shaft 6 1st Inside/Outside Air Switching Damper 7 2nd Inside/Outside Air Switching Damper 20 Scroll Casing 30 Upper Layer Fan 31 Lower layer blower fan 50a Openings 52a, 52b Holding portion 56 Outer side enclosing plate portion 56a Slit (discontinuous portion)
57 inner surrounding plate part 57a slit (non-continuous part)
57b protrusion 60 bellmouth component member 61 bellmouth plate portion (annular plate portion)
61a Second bell mouth opening (bell mouth opening)
62 leg R1 first air passage (upper air passage)
R2 second air passage (lower air passage)

Claims (8)

  1.  車室外の空気を導入する外気導入口が車室外に開放するように形成されたケーシングと、
     前記ケーシングの下部に固定されるモーター本体と、該モーター本体から上方へ突出する出力軸とを有するモーターと、
     前記ケーシングの内部において前記モーター本体から上方に離れて配置され、前記出力軸に連結される送風用ファンとを備えた車両空調用送風装置において、
     前記ケーシングの内部には、前記モーター本体の上面から上方へ離れて配置されるベルマウス開口部が設けられ、
     前記送風用ファンは、前記ベルマウス開口部の上方に配置され、
     前記モーター本体の上面には、前記出力軸を囲むように延びる囲み板部が前記ベルマウス開口部よりも上に達するように形成されていることを特徴とする車両空調用送風装置。
    A casing formed so that an outside air introduction port for introducing air outside the vehicle compartment is opened to the outside of the vehicle compartment,
    A motor having a motor body fixed to the lower part of the casing, and an output shaft protruding upward from the motor body;
    A vehicle air-conditioning blower provided with an air blower fan that is arranged above the motor body inside the casing away from the motor main body, and is connected to the output shaft.
    Inside the casing, there is provided a bell mouth opening which is arranged apart from the upper surface of the motor main body upward,
    The blower fan is disposed above the bell mouth opening,
    The vehicle air-conditioning blower, wherein an enclosing plate portion that extends so as to surround the output shaft is formed on an upper surface of the motor body so as to reach above the bell mouth opening portion.
  2.  請求項1に記載の車両空調用送風装置において、
     複数の前記囲み板部が前記モーター本体の上面において前記出力軸の径方向に互いに間隔をあけて形成されていることを特徴とする車両空調用送風装置。
    The vehicle air-conditioning blower according to claim 1,
    A vehicle air-conditioning blower, wherein a plurality of the enclosing plate portions are formed on the upper surface of the motor main body at intervals in the radial direction of the output shaft.
  3.  請求項1に記載の車両空調用送風装置において、
     前記囲み板部には、前記出力軸の周方向に非連続部分が設けられていることを特徴とする車両空調用送風装置。
    The vehicle air-conditioning blower according to claim 1,
    A blower for vehicle air conditioning, wherein the surrounding plate portion is provided with a discontinuous portion in the circumferential direction of the output shaft.
  4.  請求項1に記載の車両空調用送風装置において、
     前記モーター本体の上面は、前記出力軸に近づくほど上に位置するように形成されていることを特徴とする車両空調用送風装置。
    The vehicle air-conditioning blower according to claim 1,
    The air conditioner blower according to claim 1, wherein an upper surface of the motor body is formed so as to be positioned higher as it approaches the output shaft.
  5.  請求項4に記載の車両空調用送風装置において、
     前記囲み板部における前記出力軸の周方向の縁部には、該出力軸の径方向外方へ突出する突出部が形成されていることを特徴とする車両空調用送風装置。
    The vehicle air-conditioning blower according to claim 4,
    A blower for vehicle air conditioning, characterized in that a projection portion is formed at a peripheral edge portion of the output shaft in the surrounding plate portion so as to project radially outward of the output shaft.
  6.  請求項2に記載の車両空調用送風装置において、
     前記囲み板部は、内側囲み板部と、該内側囲み板部から前記出力軸の径方向に間隔をあけて形成された外側囲み板部とを含み、
     前記内側囲み板部及び前記外側囲み板部には、それぞれ、前記出力軸の周方向に非連続部分が設けられ、
     前記内側囲み板部の前記非連続部分と、前記外側囲み板部の前記非連続部分とは、前記出力軸の周方向について互いにずれていることを特徴とする車両空調用送風装置。
    The air conditioning blower for a vehicle according to claim 2,
    The enclosing plate portion includes an inner enclosing plate portion and an outer enclosing plate portion formed at a distance from the inner enclosing plate portion in a radial direction of the output shaft,
    Each of the inner surrounding plate portion and the outer surrounding plate portion is provided with a discontinuous portion in the circumferential direction of the output shaft,
    The air-conditioning blower for a vehicle, wherein the discontinuous portion of the inner enclosing plate portion and the discontinuous portion of the outer enclosing plate portion are displaced from each other in the circumferential direction of the output shaft.
  7.  請求項1に記載の車両空調用送風装置において、
     前記モーター本体の上面には、前記出力軸が挿通する開口部が開口しており、
     前記囲み板部は、前記モーター本体の上面における前記開口部の周縁部よりも径方向外側に位置していることを特徴とする車両空調用送風装置。
    The vehicle air-conditioning blower according to claim 1,
    An opening for inserting the output shaft is opened on the upper surface of the motor body,
    The vehicle air-conditioning blower, wherein the surrounding plate portion is located radially outward of a peripheral portion of the opening on the upper surface of the motor body.
  8.  請求項1に記載の車両空調用送風装置において、
     前記モーター本体の上面から上方へ離れて設けられるベルマウス構成部材を備え、
     前記ベルマウス構成部材は、略水平に延びるとともに、前記ベルマウス開口部が形成された環状板部と、該環状板部から下方へ突出し、前記モーター本体の上面における前記囲み板部よりも前記出力軸の径方向外側に支持される脚部とを有し、
     前記モーター本体の上面には、前記脚部を保持する保持部が上方へ突出するように設けられていることを特徴とする車両空調用送風装置。
    The vehicle air-conditioning blower according to claim 1,
    A bellmouth component member provided upwardly away from the upper surface of the motor body,
    The bell mouth component member extends substantially horizontally, and has an annular plate portion in which the bell mouth opening is formed, and projects downward from the annular plate portion, and the output is higher than that of the surrounding plate portion on the upper surface of the motor body. And a leg portion supported on the radially outer side of the shaft,
    A blower for vehicle air conditioning, wherein a holding portion for holding the leg portion is provided on an upper surface of the motor body so as to project upward.
PCT/JP2019/042619 2018-11-28 2019-10-30 Blower device for vehicle air conditioning WO2020110581A1 (en)

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Citations (3)

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Publication number Priority date Publication date Assignee Title
JP2012166658A (en) * 2011-02-14 2012-09-06 Denso Corp Blower unit
JP2017171020A (en) * 2016-03-22 2017-09-28 株式会社日本クライメイトシステムズ Blower for vehicle air conditioning
WO2017208657A1 (en) * 2016-05-30 2017-12-07 株式会社デンソー Blower unit and method for manufacturing blower unit

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Publication number Priority date Publication date Assignee Title
JP3772495B2 (en) * 1997-10-21 2006-05-10 株式会社デンソー Ventilation unit for vehicle air conditioner
JP2018167638A (en) * 2017-03-29 2018-11-01 株式会社日本クライメイトシステムズ Blower device for vehicle air conditioning

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012166658A (en) * 2011-02-14 2012-09-06 Denso Corp Blower unit
JP2017171020A (en) * 2016-03-22 2017-09-28 株式会社日本クライメイトシステムズ Blower for vehicle air conditioning
WO2017208657A1 (en) * 2016-05-30 2017-12-07 株式会社デンソー Blower unit and method for manufacturing blower unit

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