WO2020188871A1 - Polarizing film with adhesive layer, image display panel, and image display device - Google Patents
Polarizing film with adhesive layer, image display panel, and image display device Download PDFInfo
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- WO2020188871A1 WO2020188871A1 PCT/JP2019/042603 JP2019042603W WO2020188871A1 WO 2020188871 A1 WO2020188871 A1 WO 2020188871A1 JP 2019042603 W JP2019042603 W JP 2019042603W WO 2020188871 A1 WO2020188871 A1 WO 2020188871A1
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- adhesive layer
- polarizing film
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/02—Physical, chemical or physicochemical properties
- B32B7/023—Optical properties
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F3/00—Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
- G06F3/01—Input arrangements or combined input and output arrangements for interaction between user and computer
- G06F3/03—Arrangements for converting the position or the displacement of a member into a coded form
- G06F3/041—Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means
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- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09F—DISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
- G09F9/00—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
- G09F9/30—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements
Definitions
- the present invention relates to a polarizing film with an adhesive layer having a deformed portion other than a rectangle.
- the present invention also relates to an image display panel and an image display device to which the polarizing film with an adhesive layer is applied.
- a polarizing film is usually laminated on both sides of a liquid crystal cell formed of liquid crystal layers arranged between a pair of transparent substrates via an adhesive layer. Has been done.
- the release film is peeled off from the pressure-sensitive adhesive layer of the polarizing film with the pressure-sensitive adhesive layer. Electrostatic force is generated by peeling.
- the static electricity generated in this way affects, for example, the orientation of the liquid crystal layer inside the liquid crystal display panel, and causes defects.
- the generation of static electricity can be suppressed, for example, by forming an antistatic layer (conductive layer) on the outer surface of the polarizing film.
- Patent Document 1 in a liquid crystal display device with a touch sensing function, a surface resistance value of 1.0 ⁇ 10 9 to 1.0 ⁇ 10 11 ⁇ / ⁇ is provided in order to reduce the occurrence of display defects and malfunctions. It has been proposed to arrange a polarizing film having an antistatic layer on the visible side of the liquid crystal layer. It is also known that the generation of static electricity can be suppressed by adding an ionic compound as an antistatic agent to the pressure-sensitive adhesive layer.
- Patent Document 2 discloses a method of processing a polarizing film to produce a polarizing film having a deformed shape other than a rectangle.
- Patent Document 3 describes the deformed punching property of the polarizing film and the crack durability after the heat cycle test of the deformed polarizing film after punching by incorporating inorganic particles having deformability into the transparent protective film used for the polarizing film. It has been proposed to improve.
- the generation of static electricity can be suppressed.
- a polarizing film with an adhesive layer provided with an antistatic layer or an adhesive layer containing an ionic compound has not been able to sufficiently suppress static electricity unevenness.
- the polarizing film with a deformed pressure-sensitive adhesive layer the polarizing film with a pressure-sensitive adhesive layer provided with an antistatic layer or a pressure-sensitive adhesive layer containing an ionic compound sufficiently suppresses the deformed cracks generated in the deformed portion. It wasn't something I could do.
- the present invention is a polarizing film with an adhesive layer having a deformed portion, and has an antistatic function capable of suppressing the occurrence of deformed cracks and suppressing static electricity unevenness even when applied to an in-cell liquid crystal panel. It is an object of the present invention to provide a polarizing film with an adhesive layer.
- Another object of the present invention is to provide an image display panel and an image display device to which the polarizing film with an adhesive layer is applied.
- the present invention A polarizing film and a polarizing film having a protective film on one or both sides of the polarizing element, and a polarizing film with an adhesive layer having a conductive layer and an adhesive layer in this order.
- the polarizing film with an adhesive layer has a deformed portion other than a rectangle and has a deformed portion.
- the present invention relates to a polarizing film with a pressure-sensitive adhesive layer, wherein the pressure-sensitive adhesive layer is formed of a pressure-sensitive adhesive composition containing a (meth) acrylic polymer (A) and an ionic compound (B).
- the conductive layer contains a conductive polymer.
- the thickness of the conductive layer is preferably 1 ⁇ m or less.
- the ionic compound (B) preferably has a molecular weight of a cationic component of 210 or less. Furthermore, the cation component is preferably lithium ion.
- the ionic compound (B) is preferably contained in an amount of 0.1 to 10 parts by weight based on 100 parts by weight of the (meth) acrylic polymer (A).
- the protective film is any one selected from a cellulose resin film and a (meth) acrylic resin film.
- the thickness of the polarizer in the polarizing film is preferably 10 ⁇ m or less.
- polarizing film with an adhesive layer As the polarizing film, a single protective polarizing film having a protector and a protective film on only one side of the polarizer can be used.
- the one-sided protective polarizing film preferably has the conductive layer on the other side of the polarizer.
- the one-sided protective polarizing film can have the conductive layer via a transparent layer having a thickness of 10 ⁇ m or less directly formed on the polarizing element on the other side of the polarizing element.
- a transparent layer a cured product of a forming material containing a urethane prepolymer which is a reaction product of an isocyanate compound and a polyhydric alcohol can be used.
- the pressure-sensitive adhesive layer preferably has a creep value of 120 ⁇ m or less at 85 ° C.
- the present invention also relates to an image display panel characterized by having the polarizing film with an adhesive layer.
- the image display panel can be applied to a liquid crystal cell having a built-in touch sensing function having a liquid crystal layer and a touch sensor unit, to which an adhesive layer of a polarizing film with an adhesive layer is bonded.
- the present invention also relates to an image display device, which comprises the image display panel.
- the polarizing film with a pressure-sensitive adhesive layer of the present invention has a conductive layer between the pressure-sensitive adhesive layer and the polarizing film, and the pressure-sensitive adhesive layer contains an ionic compound, and both the conductive layer and the pressure-sensitive adhesive layer are formed. Therefore, the antistatic performance can be improved. Therefore, even if the amount of the ionic compound in the pressure-sensitive adhesive layer is reduced, the antistatic function of both layers can suppress static electricity unevenness even when the polarizing film with the pressure-sensitive adhesive layer is applied to the in-cell liquid crystal panel. ..
- the polarizing film with the pressure-sensitive adhesive layer of the present invention has a deformed portion other than a rectangle, but as described above, the amount of the ionic compound in the pressure-sensitive adhesive layer can be reduced, so that the deformed crack Can be suppressed.
- the smaller the molecular weight of the cation component of the ionic compound the smaller the adverse effect on the deformed crack.
- the effect of suppressing deformed cracks was excellent.
- the effect of suppressing irregularly shaped cracks is advantageous when a single protective polarizing film having a protective film on only one side of the polarizer is used as the polarizing film.
- the single-protective polarizing film is also advantageous from the viewpoint of thinning and cost reduction. It was also found that the smaller the molecular weight of the cation component, the more preferable it is from the viewpoint of suppressing static electricity unevenness.
- the conductive layer is directly formed on the polarizing element, so that the antistatic agent of the conductive layer is inside the polarizing element in a humid environment. It was also found that the intrusion decolorizes the end portion of the polarizing element, and the segregation of the ionic compound contained in the pressure-sensitive adhesive layer into the polarizer may reduce the antistatic function of the pressure-sensitive adhesive layer. ..
- a single-protective polarizing film is used in this way, a conductive layer is provided on the polarizing element via a transparent layer so that the conductive layer does not directly affect the polarizer under a humid environment. It is possible to suppress the decolorization of the end portion of the polarizer in the above.
- the polarizing film with an adhesive layer of the present invention even when a single protective polarizing film is used, deterioration of the optical reliability of the polarizer can be suppressed, and the polarizing film is thin and has good optical reliability. Moreover, it is possible to provide a polarizing film with an adhesive layer having excellent antistatic properties for a long period of time.
- FIG. 1 The polarizing film with an adhesive layer of the present invention is shown in FIG. 1, for example.
- the polarizing film 1 with an adhesive layer has a polarizing film 11, a conductive layer c, and an adhesive layer 21 in this order.
- FIG. 2 shows a case where a single protective polarizing film 11A having a protective film b on only one side of the polarizing element a is used as the polarizing film 11 of FIG. 1, and in the single protective polarizing film 11A, the polarizing element a is used.
- the pressure-sensitive adhesive layer 21 is provided on the other side of the side that does not have the protective film b via the conductive layer c.
- the polarizing element a / protective film b / conductive layer c / adhesive layer 21 are laminated in this order as the single protective polarizing film A2 having the protective film b on only one side of the polarizer a. You can also use things.
- FIG. 3 shows a case where the one-sided protective polarizing film 11A is used and the transparent layer d is further provided on the other side of the polarizing element a.
- the one-sided protective polarizing film 11A is provided with a transparent layer d, a conductive layer c, and an adhesive layer 21 in this order. It is preferable that the transparent layer d is provided directly on the polarizer a because it is possible to suppress an increase in the water content of the polarizer in a high temperature and high humidity environment.
- the polarizing film with an adhesive layer of the present invention has a deformed portion other than a rectangle.
- FIG. 4 is a top view of an example having a deformed portion other than a rectangle.
- the irregular shape is not particularly limited, and any shape can be taken depending on the application, function, design, etc. of the polarizing film with the adhesive layer.
- the irregular shape other than the rectangle may be, for example, a case where the rectangle has a chipped portion or a through hole.
- the chipped portion is provided on the outer edge of the polarizing film with an adhesive layer.
- a plurality of the chipped portions may have the same shape or different shapes.
- Two or more of the chipped portions may be provided on one side, or one or more may be provided on each of the two sides.
- the chipped portion may be provided at one of the four corners of the outer edge of the rectangle, or may be provided at two or more locations.
- the corners of the outer edge not provided with the chipped portion may be angular or rounded.
- the chipped portion can be formed of a straight line, a curved line, or a combination thereof.
- FIG. 4 is an example of a polarizing film 1 with an adhesive layer having a deformed shape, and chipped portions 2 having different shapes are provided on both short sides of the rectangle.
- the length of the side W1 of the chipped portion is appropriately adjusted according to the use of the polarizing film.
- W1 is preferably adjusted in the range of about 2 to 100 mm.
- the chipped portion 2 is adjusted so that the maximum depth D from the side W1 is about 2 to 100 mm.
- FIG. 4 shows a case where the angle ⁇ 1 formed by the two straight lines forming the shape of the chipped portion 2 is 90 °, but the angle ⁇ 1 is 90 ° or more and less than 180 °, preferably 90 ° or more. It is 135 ° or less.
- the angle ⁇ 1 is out of the above range, the stress based on expansion and contraction is concentrated on the portion 4 where the two straight lines intersect in a harsh environment of thermal impact, and cracks are likely to occur in the portion 4.
- the radius of curvature R1 of the curve is 0.2 mm or more, preferably 1 mm or more, more preferably 2 mm or more, still more preferable. Is 3 mm or more, more preferably 5 mm or more.
- the radius of curvature R1 is less than 0.2 mm, stress based on expansion and contraction is concentrated on the curved portion in a harsh environment of thermal shock, and cracks are likely to occur in the curved portion.
- the through hole is provided inside the plane of the polarizing film with an adhesive layer.
- a plurality of the through holes are provided inside the plane of the polarizing film with the pressure-sensitive adhesive layer, they may have the same shape or different shapes.
- the through hole is composed of a straight line, a curved line, or a combination thereof. Examples of the shape of the through hole include a circle, an ellipse (one axis of symmetry, two axes of symmetry), a rectangle with rounded corners, a quadrangle (square, rectangle), and a polygon having five or more angles. Be done.
- Examples of the method for forming the deformed portion include punching, end milling, and laser processing.
- the deformed portion is usually formed by the processing after laminating each layer.
- each member constituting the polarizing film with an adhesive layer of the present invention will be described.
- the polarizing film a polarizing element and one having a protective film on one side or both sides of the polarizing element is used.
- the polarizer is not particularly limited, and various types of polarizers can be used.
- the polarizer include a hydrophilic polymer film such as a polyvinyl alcohol-based film, a partially formalized polyvinyl alcohol-based film, and an ethylene / vinyl acetate copolymer system partially saponified film, and a bicolor property of iodine or a bicolor dye.
- examples thereof include a uniaxially stretched film by adsorbing a substance, a polyene-based oriented film such as a dehydrated product of polyvinyl alcohol and a dehydrogenated product of polyvinyl chloride.
- a polarizer made of a polyvinyl alcohol-based film and a dichroic substance such as iodine is preferable.
- the thickness of these polarizers is not particularly limited, but is generally about 80 ⁇ m or less.
- a thin polarizer having a thickness of 10 ⁇ m or less can be used as the polarizer. From the viewpoint of thinning, the thickness is preferably 1 to 7 ⁇ m. It is preferable that such a thin polarizing element has less unevenness in thickness, is excellent in visibility, is excellent in durability because there is little dimensional change, and can be made thinner as a polarizing film.
- thermoplastic resin having excellent transparency, mechanical strength, thermal stability, moisture blocking property, isotropic property, etc.
- thermoplastic resins include cellulose resins such as triacetyl cellulose, polyester resins, polyether sulfone resins, polysulfone resins, polycarbonate resins, polyamide resins, polyimide resins, polyolefin resins, (meth) acrylic resins, and cyclic resins.
- examples thereof include polyolefin resins (norbornene-based resins), polyarylate resins, polystyrene resins, polyvinyl alcohol resins, and mixtures thereof.
- a protective film is usually bonded to one side of the polarizer by an adhesive layer, but as a protective film on the other side, (meth) acrylic, urethane, acrylic urethane, epoxy, etc.
- a thermosetting resin such as silicone or an ultraviolet curable resin can be used.
- a cellulose resin and a (meth) acrylic resin are preferable because the fluctuation of the surface resistance value of the pressure-sensitive adhesive layer can be controlled to be small.
- the (meth) acrylic resin it is preferable to use a (meth) acrylic resin having a lactone ring structure.
- the (meth) acrylic resin having a lactone ring structure include JP-A-2000-230016, JP-A-2001-151814, JP-A-2002-120326, JP-A-2002-254544, JP-A-2005 Examples thereof include (meth) acrylic resins having a lactone ring structure described in Japanese Patent Application Laid-Open No. 146084.
- the cellulose resin is preferable to the (meth) acrylic resin in that it is effective in suppressing irregularly shaped cracks and polarizer cracks, which are problems in the single-protective polarizing film.
- a retardation film As the protective film, a retardation film, a brightness improving film, a diffusion film and the like can also be used.
- the retardation film include those having a frontal retardation of 40 nm or more and / or a thickness direction retardation of 80 nm or more.
- the front phase difference is usually controlled in the range of 40 to 200 nm
- the thickness direction phase difference is usually controlled in the range of 80 to 300 nm.
- the retardation film also functions as a polarizer protective film, so that the thickness can be reduced.
- a functional layer such as a hard coat layer, an antireflection layer, a sticking prevention layer, a diffusion layer or an antiglare layer can be provided on the surface of the protective film to which the polarizer is not adhered.
- the protective film and the polarizer are laminated via an intervening layer such as an adhesive layer, an adhesive layer, and an undercoat layer (primer layer). At this time, it is desirable that both are laminated without an air gap by an intervening layer.
- the protective film and the polarizer are preferably laminated via an adhesive layer.
- the adhesive used for bonding the polarizer and the protective film is not particularly limited as long as it is optically transparent, and various forms such as water-based, solvent-based, hot-melt-based, radical-curing type, and cation-curing type are used. However, water-based adhesives or radical curable adhesives are suitable.
- the thickness of the conductive layer c is preferably 1 ⁇ m or less, preferably 0.01 to 0.5 ⁇ m, from the viewpoint of stability of the surface resistance value and adhesion to the pressure-sensitive adhesive layer 21, and 0. It is preferably 01 to 0.2 ⁇ m, and more preferably 0.01 to 0.1 ⁇ m.
- the surface resistance value of the conductive layer c is preferably 1 ⁇ 10 7 to 1 ⁇ 10 12 ⁇ / ⁇ from the viewpoint of the antistatic function, and is preferably 1 ⁇ 10 7 to 1 ⁇ 10 11 ⁇ / ⁇ . It is preferable that the value is 1 ⁇ 10 7 to 1 ⁇ 10 10 ⁇ / ⁇ .
- the conductive layer can be formed from various antistatic agent compositions.
- an ionic surfactant system As the antistatic agent forming the conductive layer, an ionic surfactant system, a conductive polymer, conductive fine particles, carbon nanotubes and the like can be used.
- conductive polymers and carbon nanotubes are preferably used from the viewpoint of optical properties, appearance, antistatic effect, and stability of the antistatic effect during heat and humidification.
- conductive polymers such as polyaniline and polythiophene are preferably used.
- an organic solvent-soluble, water-soluble, or water-dispersible polymer can be appropriately used, but a water-soluble conductive polymer or a water-dispersible conductive polymer is preferably used.
- the water-soluble conductive polymer and the water-dispersible conductive polymer can be prepared as an aqueous solution or an aqueous dispersion as a coating liquid for forming an antistatic layer, and the coating liquid does not need to use a non-aqueous organic solvent and is organic. This is because the deterioration of the optical film base material due to the solvent can be suppressed.
- the aqueous solution or the aqueous dispersion can contain an aqueous solvent in addition to water.
- -Alcohols such as propanol, 2-methyl-1-butanol, n-hexanol, cyclohexanol and the like can be mentioned.
- the water-soluble conductive polymer such as polyaniline and polythiophene or the water-dispersible conductive polymer preferably has a hydrophilic functional group in the molecule.
- the hydrophilic functional group include a sulfon group, an amino group, an amide group, an imino group, a quaternary ammonium base, a hydroxyl group, a mercapto group, a hydrazino group, a carboxyl group, a sulfate ester group, a phosphoric acid ester group, or a salt thereof. And so on.
- a hydrophilic functional group in the molecule it becomes easy to be dissolved in water or dispersed in water in the form of fine particles, and the water-soluble conductive polymer or the water-dispersible conductive polymer can be easily prepared.
- Examples of commercially available water-soluble conductive polymers include polyaniline sulfonic acid (manufactured by Mitsubishi Rayon Co., Ltd., weight average molecular weight of 150,000 in terms of polystyrene).
- Examples of commercially available water-dispersible conductive polymers include polythiophene-based conductive polymers (manufactured by Nagase Chemtech, trade name, Denatron series).
- a binder component can be added together with the antistatic agent for the purpose of improving the film-forming property of the antistatic agent and the adhesion to the optical film.
- the antistatic agent is a water-soluble conductive polymer or a water-based material of the water-dispersible conductive polymer
- a water-soluble or water-dispersible binder component is used.
- binders include oxazoline group-containing polymers, polyurethane resins, polyester resins, acrylic resins, polyether resins, cellulose resins, polyvinyl alcohol resins, epoxy resins, polyvinylpyrrolidone, polystyrene resins, polyethylene glycol, etc. Examples include pentaerythritol.
- polyurethane-based resins, polyester-based resins, and acrylic-based resins are preferable.
- One or two or more of these binders can be appropriately used according to the intended use.
- the amount of the antistatic agent and the binder used depends on their types, but it is preferable to control the surface resistance value of the obtained conductive layer to be 1 ⁇ 10 7 to 1 ⁇ 10 12 ⁇ / ⁇ .
- the pressure-sensitive adhesive layer is formed of a pressure-sensitive adhesive composition containing a (meth) acrylic polymer (A) and an ionic compound (B).
- the (meth) acrylic polymer (A) contains an alkyl (meth) acrylate as a main component as a monomer unit.
- (meth) acrylate means acrylate and / or methacrylate, and has the same meaning as (meth) of the present invention.
- alkyl (meth) acrylate constituting the main skeleton of the (meth) acrylic polymer (A) include those having a linear or branched alkyl group having 1 to 18 carbon atoms.
- the alkyl group includes methyl group, ethyl group, propyl group, isopropyl group, butyl group, isobutyl group, amyl group, hexyl group, cyclohexyl group, heptyl group, 2-ethylhexyl group, isooctyl group, nonyl group and decyl.
- Examples thereof include a group, an isodecyl group, a dodecyl group, an isomyristyl group, a lauryl group, a tridecyl group, a pentadecyl group, a hexadecyl group, a heptadecyl group, an octadecyl group and the like. These can be used alone or in combination.
- the average carbon number of these alkyl groups is preferably 3 to 9.
- the weight ratio of the alkyl (meth) acrylate is preferably 70% by weight or more in terms of the weight ratio of all the constituent monomers (100% by weight) constituting the (meth) acrylic polymer (A) as a monomer unit.
- the weight ratio of the alkyl (meth) acrylate can be considered as the balance of the other copolymerized monomers. It is preferable to set the weight ratio of the alkyl (meth) acrylate in the above range in order to ensure adhesiveness.
- (meth) acrylic polymer (A) in addition to the above-mentioned alkyl (meth) acrylate monomer unit, unsaturated (meth) acryloyl group, vinyl group, etc. are used for the purpose of improving adhesiveness and heat resistance.
- One or more types of copolymerizable monomers having a polymerizable functional group having a double bond can be introduced by copolymerization.
- copolymerization monomer examples include functional group-containing monomers such as a carboxyl group-containing monomer, a hydroxyl group-containing monomer, and an amide group-containing monomer.
- the carboxyl group-containing monomer is a compound containing a carboxyl group in its structure and containing a polymerizable unsaturated double bond such as a (meth) acryloyl group and a vinyl group.
- Specific examples of the carboxyl group-containing monomer include (meth) acrylic acid, carboxyethyl (meth) acrylate, carboxypentyl (meth) acrylate, itaconic acid, maleic acid, fumaric acid, crotonic acid and the like.
- acrylic acid is preferable from the viewpoint of copolymerizability, price, and adhesive properties.
- the hydroxyl group-containing monomer is a compound containing a hydroxyl group in its structure and containing a polymerizable unsaturated double bond such as a (meth) acryloyl group or a vinyl group.
- a polymerizable unsaturated double bond such as a (meth) acryloyl group or a vinyl group.
- Specific examples of the hydroxyl group-containing monomer include 2-hydroxyethyl (meth) acrylate, 3-hydroxypropyl (meth) acrylate, 4-hydroxybutyl (meth) acrylate, 6-hydroxyhexyl (meth) acrylate, and 8-hydroxyhexyl (meth) acrylate.
- hydroxyalkyl (meth) acrylates such as hydroxyoctyl (meth) acrylates, 10-hydroxydecyl (meth) acrylates and 12-hydroxylauryl (meth) acrylates, and (4-hydroxymethylcyclohexyl) -methyl acrylates.
- hydroxyl group-containing monomers 2-hydroxyethyl (meth) acrylate and 4-hydroxybutyl (meth) acrylate are preferable, and 4-hydroxybutyl (meth) acrylate is particularly preferable, from the viewpoint of durability.
- the carboxyl group-containing monomer and the hydroxyl group-containing monomer serve as reaction points with the cross-linking agent when the pressure-sensitive adhesive composition contains the cross-linking agent. Since the carboxyl group-containing monomer and the hydroxyl group-containing monomer are highly reactive with the intermolecular cross-linking agent, they are preferably used for improving the cohesiveness and heat resistance of the obtained pressure-sensitive adhesive layer. Further, the carboxyl group-containing monomer is preferable in terms of achieving both durability and reworkability, and the hydroxyl group-containing monomer is preferable in terms of reworkability.
- the weight ratio of the carboxyl group-containing monomer is preferably 10% by weight or less, more preferably 0.01 to 8% by weight, further preferably 0.05 to 6% by weight, and further preferably 0.1 to 0.1% by weight. 5% by weight is preferable. It is preferable that the weight ratio of the carboxyl group-containing monomer is 0.01% by weight or more from the viewpoint of durability. On the other hand, if it exceeds 10% by weight, it is not preferable from the viewpoint of reworkability.
- the weight ratio of the hydroxyl group-containing monomer is preferably 3% by weight or less, more preferably 0.01 to 3% by weight, further preferably 0.1 to 2% by weight, and further 0.2 to 0.2 to 2% by weight. 2% by weight is preferable. It is preferable that the weight ratio of the hydroxyl group-containing monomer is 0.01% by weight or more from the viewpoint of cross-linking the pressure-sensitive adhesive layer, durability and adhesive properties. On the other hand, if it exceeds 3% by weight, it is not preferable from the viewpoint of durability.
- the amide group-containing monomer is a compound containing an amide group in its structure and containing a polymerizable unsaturated double bond such as a (meth) acryloyl group and a vinyl group.
- Specific examples of the amide group-containing monomer include (meth) acrylamide, N, N-dimethyl (meth) acrylamide, N, N-diethyl (meth) acrylamide, N-isopropylacrylamide, N-methyl (meth) acrylamide, and N-.
- the amide group-containing monomer is preferable in suppressing an increase in surface resistance value over time (particularly in a humid environment), satisfying durability, and further suppressing deformed cracks.
- the N-vinyl group-containing lactam-based monomer suppresses an increase in the surface resistance value over time (particularly in a humid environment), and is a transparent conductive layer (touch sensor layer). It is preferable for satisfying the durability against and suppressing irregular cracks.
- the weight ratio of the amide group-containing monomer increases, the anchoring property with respect to the optical film tends to decrease. Therefore, the weight ratio is preferably 10% by weight or less, more preferably 5% by weight or less. Especially preferable.
- the weight ratio of the amide group-containing monomer is preferably 0.1% by weight or more from the viewpoint of suppressing an increase in the surface resistance value over time (particularly in a humid environment).
- the weight ratio is preferably 0.3% by weight or more, more preferably 0.5% by weight or more.
- the amide group-containing monomer is suitable in relation to the ionic compound (B) contained in the pressure-sensitive adhesive layer of the present invention.
- the amide group is present in the pressure-sensitive adhesive composition used for forming the pressure-sensitive adhesive layer. Due to the presence of, the surface resistance value of the pressure-sensitive adhesive layer adjusted by blending the ionic compound (B) is suppressed from fluctuating and increasing even in a humid environment, and is maintained within the desired value range. It is preferable to do so.
- the pressure-sensitive adhesive layer is made of glass or a transparent conductive layer (ITO layer or the like) when an amide group introduced into the side chain of the (meth) acrylic polymer (A) as the base polymer is present.
- ITO layer or the like transparent conductive layer
- the durability is good for all of the above, and it is possible to suppress the occurrence of peeling, floating, etc. in the state of being attached to the liquid crystal panel. Further, the durability can be satisfied even in a humidified environment (after the humidification reliability test).
- an aromatic ring-containing (meth) acrylate As the copolymerization monomer, for example, an aromatic ring-containing (meth) acrylate can be used.
- An aromatic ring-containing (meth) acrylate is a compound having an aromatic ring structure in its structure and containing a (meth) acryloyl group. Examples of the aromatic ring include a benzene ring, a naphthalene ring, and a biphenyl ring.
- aromatic ring-containing (meth) acrylate examples include, for example, benzyl (meth) acrylate, phenyl (meth) acrylate, o-phenylphenol (meth) acrylate phenoxy (meth) acrylate, phenoxyethyl (meth) acrylate, and phenoxypropyl.
- benzene ring such as acrylate, methoxybenzyl (meth) acrylate, chlorobenzyl (meth) acrylate, cresyl (meth) acrylate, polystyryl (meth) acrylate; hydroxyethylated ⁇ -naphthol acrylate, 2-naphthoethyl (meth) acrylate , 2-naphthoxyethyl acrylate, 2- (4-methoxy-1-naphthoxy) ethyl (meth) acrylate or the like having a naphthalene ring; examples thereof include
- aromatic ring-containing (meth) acrylate benzyl (meth) acrylate and phenoxyethyl (meth) acrylate are preferable, and phenoxyethyl (meth) acrylate is particularly preferable, from the viewpoint of adhesive properties and durability.
- the weight ratio of the aromatic ring-containing (meth) acrylate is preferably 25% by weight or less, more preferably 3 to 25% by weight, further preferably 10 to 22% by weight, and further preferably 14 to 20% by weight. Is preferable.
- the weight ratio of the aromatic ring-containing (meth) acrylate is 3% by weight or more, it is preferable in order to suppress display unevenness. On the other hand, if it exceeds 25% by weight, the display unevenness is not sufficiently suppressed, and the durability tends to decrease.
- copolymerization monomers other than the above include; acid anhydride group-containing monomers such as maleic anhydride and itaconic anhydride; caprolactone adducts of acrylic acid; allylsulfonic acid, 2- (meth) acrylamide-2. -Sulfonic acid group-containing monomers such as methylpropanesulfonic acid, (meth) acrylamide propanesulfonic acid, sulfopropyl (meth) acrylate; and phosphoric acid group-containing monomers such as 2-hydroxyethylacryloyl phosphate.
- acid anhydride group-containing monomers such as maleic anhydride and itaconic anhydride
- caprolactone adducts of acrylic acid allylsulfonic acid, 2- (meth) acrylamide-2.
- -Sulfonic acid group-containing monomers such as methylpropanesulfonic acid, (meth) acrylamide propanesulfonic acid, sulfo
- alkylaminoalkyl (meth) acrylates such as aminoethyl (meth) acrylate, N, N-dimethylaminoethyl (meth) acrylate, and t-butylaminoethyl (meth) acrylate; methoxyethyl (meth) acrylate, ethoxyethyl ( Alkoxyalkyl (meth) acrylates such as meta) acrylates; N- (meth) acryloyloxymethylene succinimide, N- (meth) acryloyl-6-oxyhexamethylene succinimide, N- (meth) acryloyl-8-oxyoctamethylene succinimide, etc.
- Succinimide-based monomers such as N-cyclohexyl maleimide, N-isopropyl maleimide, N-lauryl maleimide and N-phenylmaleimide; N-methylitaconimide, N-ethylitaconimide, N-butylitaconimide, N- Itaconimide-based monomers such as octylitaconimide, N-2-ethylhexylitaconimide, N-cyclohexylitaconimide, and N-laurylitaconimide are also mentioned as examples of monomers for modification purposes.
- a vinyl-based monomer such as vinyl acetate and vinyl propionate; a cyanoacrylate-based monomer such as acrylonitrile and methacrylonitrile; an epoxy group-containing (meth) acrylate such as glycidyl (meth) acrylate; and polyethylene glycol (meth).
- Glycol-based (meth) acrylates such as acrylates, polypropylene glycol (meth) acrylates, methoxyethylene glycol (meth) acrylates, and methoxypolypropylene glycol (meth) acrylates; tetrahydrofurfuryl (meth) acrylates, fluorine (meth) acrylates, silicones (meth).
- (Meta) acrylate monomers such as acrylate and 2-methoxyethyl acrylate can also be used. Further, isoprene, butadiene, isobutylene, vinyl ether and the like can be mentioned.
- examples of copolymerizable monomers other than the above include silane-based monomers containing a silicon atom.
- examples of the silane-based monomer include 3-acryloxypropyltriethoxysilane, vinyltrimethoxysilane, vinyltriethoxysilane, 4-vinylbutyltrimethoxysilane, 4-vinylbutyltriethoxysilane, and 8-vinyloctyltrimethoxysilane.
- 8-Vinyloctyloxydecyltriethoxysilane 10-methacryloyloxydecyltrimethoxysilane, 10-acryloyloxydecyltrimethoxysilane, 10-methacryloyloxydecyltriethoxysilane, 10-acryloyloxydecyltriethoxysilane and the like.
- copolymerization monomer examples include tripropylene glycol di (meth) acrylate, tetraethylene glycol di (meth) acrylate, 1,6-hexanediol di (meth) acrylate, bisphenol A diglycidyl ether di (meth) acrylate, and neo.
- the proportion of the other copolymerized monomer in the (meth) acrylic polymer (A) is about 0 to 10% by weight based on the weight ratio of all the constituent monomers (100% by weight) of the (meth) acrylic polymer (A). Further, it is preferably about 0 to 7% by weight, more preferably about 0 to 5% by weight.
- the (meth) acrylic polymer (A) of the present invention usually preferably has a weight average molecular weight of 1 million to 2.5 million. Considering durability, particularly heat resistance, the weight average molecular weight is preferably 1.2 million to 2 million. When the weight average molecular weight is 1 million or more, it is preferable from the viewpoint of heat resistance. Further, when the weight average molecular weight is larger than 2.5 million, the adhesive tends to be hard and peeling is likely to occur.
- the weight average molecular weight (Mw) / number average molecular weight (Mn) which indicates the molecular weight distribution, is preferably 1.8 or more and 10 or less, more preferably 1.8 to 7, and further 1.8 to. It is preferably 5.
- the weight average molecular weight and the molecular weight distribution (Mw / Mn) are measured by GPC (gel permeation chromatography) and obtained from the values calculated by polystyrene conversion.
- the obtained (meth) acrylic polymer (A) may be any of a random copolymer, a block copolymer, a graft copolymer and the like.
- solution polymerization for example, ethyl acetate, toluene and the like are used as the polymerization solvent.
- the reaction is carried out under an inert gas stream such as nitrogen, a polymerization initiator is added, and usually at about 50 to 70 ° C. under reaction conditions of about 5 to 30 hours.
- the polymerization initiator, chain transfer agent, emulsifier, etc. used for radical polymerization are not particularly limited and can be appropriately selected and used.
- the weight average molecular weight of the (meth) acrylic polymer (A) can be controlled by the amount of the polymerization initiator and the chain transfer agent used, and the reaction conditions, and the amount used is appropriately adjusted according to these types. To.
- an alkali metal salt and / or an organic cation-anion salt can be preferably used.
- organic salts and inorganic salts of alkali metals can be used.
- organic cation-anionic salt refers to an organic salt whose cation component is composed of an organic substance, and the anion component may be an organic substance or an inorganic substance. There may be.
- the "organic cation-anionic salt” is also referred to as an ionic liquid or an ionic solid.
- the surface resistance value of the pressure-sensitive adhesive layer can be lowered to suppress the generation of static electricity, and the orientation of the liquid crystal layer due to electrification is disturbed and light leakage (light leakage). It is possible to suppress the occurrence of uneven charging).
- alkali metal ions constituting the cationic component of the alkali metal salt include lithium, sodium, and potassium ions. Among these alkali metal ions, lithium ions are preferable.
- the anionic component of the alkali metal salt may be composed of an organic substance or an inorganic substance.
- the anion components constituting the organic salt include CH 3 COO ⁇ , CF 3 COO ⁇ , CH 3 SO 3 ⁇ , CF 3 SO 3 ⁇ , (CF 3 SO 2 ) 3 C ⁇ , C 4 F 9 SO 3 -, C 3 F 7 COO - , (CF 3 SO 2) (CF 3 CO) N -, - O 3 S (CF 2) 3 SO 3 -, PF 6 -, CO 3 2-, or the following general formula ( 1) to (4), (1) :( C n F 2n + 1 SO 2) 2 N - ( where, n is an integer of 0 to 10), (2): CF 2 (C m F 2m SO 2) 2 N - ( where, m is an integer of from 1 to 10), (3): - O 3 S (CF 2) l SO 3 - ( where, l is an integer of from 1 to 10), (4): (C p F
- an anionic component containing a fluorine atom is preferably used because an ionic compound having good ionic dissociation property can be obtained.
- the anionic component constituting the inorganic salts, Cl -, Br -, I -, AlCl 4 -, Al 2 Cl 7 -, BF 4 -, PF 6 -, ClO 4 -, NO 3 -, AsF 6 -, SbF 6 -, NbF 6 -, TaF 6 -, (CN) 2 N -, and the like can be used.
- anionic component (CF 3 SO 2) 2 N -, (C 2 F 5 SO 2) 2 N -, wherein represented by formula (1) etc., (perfluoroalkyl sulfonyl) imide are preferable, especially ( A (trifluoromethanesulfonyl) imide represented by CF 3 SO 2 ) 2 N ⁇ is preferred.
- organic salt of the alkali metal examples include sodium acetate, sodium alginate, sodium lignin sulfonate, sodium toluene sulfonate, LiCF 3 SO 3 , Li (CF 3 SO 2 ) 2 N, and Li (CF 3 SO 2).
- Inorganic salts of alkali metals include lithium perchlorate and lithium iodide.
- the organic cation-anion salt used in the present invention is composed of a cation component and an anion component, and the cation component is composed of an organic substance.
- the cation component include pyridinium cation, piperidinium cation, pyrrolidinium cation, cation having a pyrroline skeleton, cation having a pyrrole skeleton, imidazolium cation, tetrahydropyrimidinium cation, and dihydropyrimidinium cation.
- Examples thereof include pyrazolium cation, pyrazolinium cation, tetraalkylammonium cation, trialkylsulfonium cation, tetraalkylphosphonium cation and the like.
- the anionic component e.g., Cl -, Br -, I -, AlCl 4 -, Al 2 Cl 7 -, BF 4 -, PF 6 -, ClO 4 -, NO 3 -, CH 3 COO -, CF 3 COO -, CH 3 SO 3 -, CF 3 SO 3 -, (CF 3 SO 2) 3 C -, AsF 6 -, SbF 6 -, NbF 6 -, TaF 6 -, (CN) 2 N -, C 4 F 9 SO 3 ⁇ , C 3 F 7 COO ⁇ , ((CF 3 SO 2 ) (CF 3 CO) N ⁇ , ⁇ O 3 S (CF 2 ) 3 SO 3 ⁇ , and the following general formulas (1) to (4) ), (1) :( C n F 2n + 1 SO 2) 2 N - ( where, n is an integer of 0 to 10), (2): CF 2 (C m F 2m SO 2) 2 N - ( where,
- organic cation-anion salt a compound composed of a combination of the above cation component and an anion component is appropriately selected and used.
- Preferred specific examples of the organic cation-anionic salt include, for example, methyltrioctylammonium bis (trifluoromethanesulfonyl) imide, 1-methyl-1-propylpyrrolidinium bis (trifluoromethanesulfonyl) imide, and ethylmethylimidazolium bis (trifluoromethanesulfonyl) imide. Fluorosulfonylimide). Of these, 1-methyl-1-propylpyrrolidinium bis (trifluoromethanesulfonyl) imide and ethyl methylimidazolium bis (fluorosulfonylimide) are more preferable.
- inorganic salts such as ammonium chloride, aluminum chloride, copper chloride, ferric chloride, ferric chloride and ammonium sulfate Can be mentioned.
- the ionic compound (B) preferably has a cation component with a molecular weight of 210 or less from the viewpoint of suppressing the occurrence of irregular cracks.
- the molecular weight of the cation component is further preferably 150 or less, further preferably 110 or less, further preferably 50 or less, and further preferably 10 or less.
- the larger the molecular weight of the cation component the more the (meth) acrylic polymers in the pressure-sensitive adhesive layer are prevented from being entangled with each other, and the physical properties of the pressure-sensitive adhesive layer tend to be softened. Therefore, the smaller the molecular weight, the less likely the physical properties of the pressure-sensitive adhesive layer are to be softened, and the occurrence of irregularly shaped cracks can be suppressed. Further, the smaller the molecular weight of the cation component, the lower the surface resistance value of the pressure-sensitive adhesive layer, which is preferable from the viewpoint of suppressing static electricity unevenness.
- alkali metal ions such as lithium, sodium, and potassium are cationic components having a molecular weight of 210 or less. Therefore, alkali metals containing these alkali metal ions as cationic components. Salt can be preferably used.
- an organic salt of an alkali metal in which the anionic component of the alkali metal salt is composed of an organic substance is preferable.
- the alkali metal ion lithium ion having the smallest molecular weight is preferable.
- a lithium salt is preferable, and an organic salt of lithium is particularly preferable.
- the ionic compound (B) is an organic cation-anion salt
- a molecular weight of 210 or less can be selected and used from the above-exemplified cation components.
- an organic cation-anion salt in which the anionic component is composed of an organic substance is preferable.
- the proportion of the ionic compound (B) in the pressure-sensitive adhesive composition of the present invention can be appropriately adjusted so as to satisfy the antistatic properties of the pressure-sensitive adhesive layer and the sensitivity of the touch panel.
- a touch sensing function is built in while considering the type of protective film of the polarizing film so that the surface resistance value of the adhesive layer is in the range of 1.0 ⁇ 10 8 to 1.0 ⁇ 10 12 ⁇ / ⁇ .
- the initial surface resistance value of the adhesive layer is preferably controlled in the range of 1 ⁇ 10 8 to 1 ⁇ 10 12 ⁇ / ⁇ . It is more preferable to control in the range of 1 ⁇ 10 8 to 1 ⁇ 10 10 ⁇ / ⁇ .
- the initial surface resistance value of the adhesive layer is 1 ⁇ 10 10 to 1 ⁇ 10 12 ⁇ /. It is preferable to control within the range of ⁇ .
- the ratio of the ionic compound (B) is, for example, preferably 40 parts by weight or less, more preferably 20 parts by weight or less, based on 100 parts by weight of the (meth) acrylic polymer (A). Is preferable, more preferably 10 parts by weight or less, and further preferably 6 parts by weight or less.
- the ionic compound (B) is preferably 0.1 part by weight or more, more preferably 0.5 part by weight or more.
- the pressure-sensitive adhesive composition of the present invention can contain a cross-linking agent (C).
- a cross-linking agent C
- an organic cross-linking agent or a polyfunctional metal chelate can be used.
- the organic cross-linking agent include isocyanate-based cross-linking agents, peroxide-based cross-linking agents, epoxy-based cross-linking agents, and imine-based cross-linking agents.
- a polyfunctional metal chelate is one in which a polyvalent metal is covalently or coordinated to an organic compound.
- Examples of the polyvalent metal atom include Al, Cr, Zr, Co, Cu, Fe, Ni, V, Zn, In, Ca, Mg, Mn, Y, Ce, Sr, Ba, Mo, La, Sn, Ti and the like. Can be mentioned.
- Examples of the atom in the organic compound having a covalent bond or a coordination bond include an oxygen atom and the like, and examples of the organic compound include an alkyl ester, an alcohol compound, a carboxylic acid compound, an ether compound and a ketone compound.
- cross-linking agent (C) an isocyanate-based cross-linking agent and / or a peroxide-based cross-linking agent is preferable.
- isocyanate-based cross-linking agent (C) a compound having at least two isocyanate groups can be used.
- known aliphatic polyisocyanates, alicyclic polyisocyanates, aromatic polyisocyanates, etc., which are generally used for urethanization reactions, are used.
- any peroxide that generates radically active species by heating or light irradiation to promote cross-linking of the base polymer of the pressure-sensitive adhesive composition can be appropriately used, but in consideration of workability and stability. It is preferable to use a peroxide having a half-life temperature of 80 ° C. to 160 ° C. for 1 minute, and more preferably to use a peroxide having a half-life temperature of 90 ° C. to 140 ° C.
- peroxide examples include di (2-ethylhexyl) peroxydicarbonate (1 minute half-life temperature: 90.6 ° C.) and di (4-t-butylcyclohexyl) peroxydicarbonate (1).
- the amount of the cross-linking agent (C) used is preferably 3 parts by weight or less, more preferably 0.01 to 3 parts by weight, and further 0.02 with respect to 100 parts by weight of the (meth) acrylic polymer (A). It is preferably from 2 parts by weight, more preferably 0.03 to 1 part by weight. If the amount of the cross-linking agent (C) is less than 0.01 parts by weight, the pressure-sensitive adhesive layer may be insufficiently cross-linked and the durability and adhesive properties may not be satisfied. There is a tendency for it to become too hard and its durability to decrease.
- the pressure-sensitive adhesive composition of the present invention can contain a silane coupling agent (D).
- Durability can be improved by using the silane coupling agent (D).
- Specific examples of the silane coupling agent include 3-glycidoxypropyltrimethoxysilane, 3-glycidoxypropyltriethoxysilane, 3-glycidoxypropylmethyldiethoxysilane, and 2- (3, 4-Epylcyclohexyl) Epyl group-containing silane coupling agent such as ethyltrimethoxysilane, 3-aminopropyltrimethoxysilane, N-2- (aminoethyl) -3-aminopropylmethyldimethoxysilane, 3-triethoxysilyl- Amino group-containing silane coupling agents such as N- (1,3-dimethylbutylidene) propylamine and N-phenyl- ⁇ -aminopropyltrimethoxysilane, 3-acryloxy
- Examples thereof include (meth) acrylic group-containing silane coupling agents such as ethoxysilane, and isocyanate group-containing silane coupling agents such as 3-isocyanuppropyltriethoxysilane.
- an epoxy group-containing silane coupling agent is preferable.
- silane coupling agent (D) one having a plurality of alkoxysilyl groups in the molecule can also be used.
- a silane coupling agent having a plurality of alkoxysilyl groups in these molecules is preferable because it is difficult to volatilize and has a plurality of alkoxysilyl groups, which is effective in improving durability.
- the adherend of the optical film with the pressure-sensitive adhesive layer is a transparent conductive layer (for example, ITO or the like) in which the alkoxysilyl group is less likely to react than glass.
- the silane coupling agent having a plurality of alkoxysilyl groups in the molecule preferably has an epoxy group in the molecule, and more preferably has a plurality of epoxy groups in the molecule.
- a silane coupling agent having a plurality of alkoxysilyl groups in the molecule and having an epoxy group tends to have good durability even when the adherend is a transparent conductive layer (for example, ITO).
- silane coupling agent having a plurality of alkoxysilyl groups in the molecule and having an epoxy group examples include X-41-1053, X-41-1059A, and X-41-1056 manufactured by Shin-Etsu Chemical Co., Ltd.
- X-41-1056 manufactured by Shin-Etsu Chemical Co., Ltd. which has a high epoxy group content, is preferable.
- the silane coupling agent (D) may be used alone or in combination of two or more, but the content as a whole is the (meth) acrylic polymer (A) 100. It is preferably 5 parts by weight or less, more preferably 0.001 to 5 parts by weight, further preferably 0.01 to 1 part by weight, still more preferably 0.02 to 1 part by weight, and further. Is preferably 0.05 to 0.6 parts by weight. It is an amount that improves durability.
- the pressure-sensitive adhesive composition of the present invention may contain other known additives, for example, a polyether compound having a reactive silyl group, a polyether compound of polyalkylene glycol such as polypropylene glycol, and coloring. Powders of agents, pigments, dyes, surfactants, plasticizers, tackifiers, surface lubricants, leveling agents, softeners, antioxidants, antioxidants, light stabilizers, UV absorbers, polymerization prohibited Agents, inorganic or organic fillers, metal powders, particles, foils and the like can be appropriately added depending on the intended use. Further, a redox system to which a reducing agent is added may be adopted within a controllable range. These additives are preferably used in a range of 5 parts by weight or less, further 3 parts by weight or less, and further 1 part by weight or less with respect to 100 parts by weight of the (meth) acrylic polymer (A).
- a polyether compound having a reactive silyl group such as polypropylene glycol
- the pressure-sensitive adhesive composition is applied to a peeled separator or the like, and a polymerization solvent or the like is dried and removed to form a pressure-sensitive adhesive layer, which is then transferred to an optical film (polarizing film).
- a polymerization solvent or the like is dried and removed to form a pressure-sensitive adhesive layer, which is then transferred to an optical film (polarizing film).
- This is produced by a method of applying the pressure-sensitive adhesive composition to an optical film (polarizing film) and drying and removing a polymerization solvent or the like to form a pressure-sensitive adhesive layer on the optical film.
- one or more solvents other than the polymerization solvent may be newly added as appropriate.
- the thickness of the pressure-sensitive adhesive layer is not particularly limited, and is, for example, about 1 to 100 ⁇ m. It is preferably 2 to 50 ⁇ m, more preferably 2 to 40 ⁇ m, and even more preferably 5 to 35 ⁇ m.
- the pressure-sensitive adhesive layer applied to the polarizing film with a pressure-sensitive adhesive layer of the present invention preferably has a creep value of 120 ⁇ m or less, more preferably 100 ⁇ m or less, at 85 ° C. from the viewpoint of being applied to a deformed polarizing film. It is more preferably 85 ⁇ m or less, and particularly preferably 60 ⁇ m or less.
- the lower limit of the creep value is preferably 15 ⁇ m or more, more preferably 30 ⁇ m or more. If the creep value exceeds 120 ⁇ m, cracks that occur in the deformed polarizing film may be exacerbated as described in Examples. If the creep value is less than 15 ⁇ m, the stress relaxation property of the pressure-sensitive adhesive layer is lowered, so that the pressure-sensitive adhesive layer may be easily peeled off in the durability test.
- the thickness of the transparent layer is preferably 10 ⁇ m or less, more preferably 5 ⁇ m or less, further preferably 3 ⁇ m or less, and further 1. It is preferably 5 ⁇ m or less, and more preferably 1 ⁇ m or less. If the transparent layer is too thick, the thickness of the polarizing film may increase, and the optical reliability of the polarizer may be reduced. On the other hand, the thickness of the transparent layer is preferably 0.1 ⁇ m or more, more preferably 0.2 ⁇ m or more, still more preferably 0.3 ⁇ m or more, from the viewpoint of suppressing the fluctuation ratio of the surface resistance value of the pressure-sensitive adhesive layer to be small. Is preferable.
- a material having transparency and capable of suppressing the influence of the conductive layer on the polarizer can be used.
- examples of such a material include a forming material containing a urethane prepolymer (a) which is a reaction product of an isocyanate compound and a polyhydric alcohol.
- a polyfunctional isocyanate compound for example, a polyfunctional isocyanate compound is preferable, and specific examples thereof include a polyfunctional aromatic isocyanate compound, an alicyclic isocyanate, an aliphatic isocyanate compound, or a dimer thereof.
- polyfunctional aromatic isocyanate compound examples include phenylenediocyanate, 2,4-tolylene diisocyanate, 2,6-tolylene diisocyanate, 2,2'-diphenylmethane diisocyanate, and 4,4'-diphenylmethane diisocyanate, 4 , 4'-toluidine diisocyanate, 4,4'-diphenyl ether diisocyanate, 4,4'-diphenyl diisocyanate, 1,5-naphthalenediocyanate, xylylene diisocyanate, methylenebis 4-phenylisocyanate, p-phenylenediisocyanate, and the like.
- polyfunctional alicyclic isocyanate compound examples include 1,3-cyclopentene diisocyanate, 1,3-cyclohexanediisocyanate, 1,4-cyclohexanediisocyanate, 1,3-bisisocyanatomethylcyclohexane, isophorone diisocyanate, and hydrogen.
- examples thereof include added diphenylmethane diisocyanate, hydrogenated xylylene diisocyanate, hydrogenated tolylene diisocyanate, and hydrogenated tetramethylxylylene diisocyanate.
- polyfunctional aliphatic isocyanate compound examples include trimethylene diisocyanate, tetramethylene diisocyanate, hexamethylene diisocyanate, pentamethylene diisocyanate, 1,2-propylene diisocyanate, 1,3-butylene diisocyanate, dodecamethylene diisocyanate, 2,4.
- polyfunctional aliphatic isocyanate compound examples include trimethylene diisocyanate, tetramethylene diisocyanate, hexamethylene diisocyanate, pentamethylene diisocyanate, 1,2-propylene diisocyanate, 1,3-butylene diisocyanate, dodecamethylene diisocyanate, 2,4.
- Examples thereof include 4-trimethylhexamethylene diisocyanate.
- polyfunctional isocyanate compound examples include those having three or more isocyanate groups such as trisisocyanurate (6-incyanate hexyl).
- polyhydric alcohol examples include ethylene glycol, diethylene glycol, 1,3-butanediol, 1,4-butanediol, neopentyl glycol, 3-methyl-1,5-pentanediol, and 2-butyl-2-ethyl-.
- the urethane prepolymer (a) in the present invention, it is possible to use a urethane prepolymer having a rigid structure in which a cyclic structure (benzene ring, cyanurate ring, isocyanurate ring, etc.) occupies a large proportion in the structure.
- the polyfunctional isocyanate compound may be used alone or in combination of two or more, but an aromatic isocyanate compound is preferable from the viewpoint of suppressing water mixing into the polarizer.
- Other polyfunctional isocyanate compounds can be used in combination with aromatic isocyanate compounds.
- the aromatic isocyanate compounds it is preferable to use at least one selected from tolylene diisocyanate and diphenylmethane diisocyanate as the isocyanate compound.
- the urethane prepolymer (a) trimethylolpropane-tri-tolylenisocyanate and trimethylolpropane-tri-diphenylmethane diisocyanate are preferably used.
- the urethane prepolymer (a) is a compound having a terminal isocyanate group, and is obtained, for example, by mixing an isocyanate compound and a polyhydric alcohol, stirring and reacting them. Usually, it is preferable to mix the isocyanate compound and the polyhydric alcohol so that the isocyanate group is excessive with respect to the hydroxyl group of the polyhydric alcohol.
- urethane prepolymer (a) one having a protective group added to a terminal isocyanate group can also be used.
- Protecting groups include oxime and lactam. When the isocyanate group is protected, the protecting group is dissociated from the isocyanate group by heating, and the isocyanate group reacts.
- the forming material for forming the transparent layer can contain, in addition to the urethane prepolymer (a), a compound (b) having at least two functional groups having active hydrogen reactive with an isocyanate group.
- the functional group having an active hydrogen reactive with the isocyanate group include a hydroxyl group and an amino group.
- the number of active hydrogen-containing functional groups of the compound (b) increases, the number of reaction points of the urethane prepolymer (a) with the isocyanate groups increases and a cured product is easily formed. Therefore, the number of the functional groups is 3. The above is preferable.
- the value of the compound (b) obtained by dividing its molecular weight by the number of the functional groups is preferably 350 or less.
- the molecular weight of the compound (b) is preferably 1000 or less.
- a compound (b) having a molecular weight in the range of 1000 or less is preferable in terms of compatibility when preparing a forming material as a solution together with the urethane prepolymer (a).
- Examples of the compound (b) include polyhydric alcohols, polyvalent amines, compounds having a hydroxyl group and an amino group in the molecule, and the like.
- polyhydric alcohol examples include ethylene glycol, diethylene glycol, 1,3-butanediol, 1,4-butanediol, neopentyl glycol, 3-methyl-1,5-pentanediol, and 2-butyl-2-ethyl-.
- alkylene oxide for example, propylene oxide
- polyvalent amine examples include ethylenediamine, propylenediamine, hexamethylenediamine, diethylenetriamine, triethylenetetramine, isophoronediamine, dicyclohexylmethane-4,4'-diamine, dimerdiamine and the like.
- Examples of the compound having a hydroxyl group and an amino group in the molecule include 2-hydroxyethylethylenediamine, 2-hydroxyethylpropylenediamine, di-2-hydroxyethylethylenediamine, di-2-hydroxyethylpropylenediamine, and 2-hydroxy.
- Diamines having a hydroxyl group in the molecule such as propylethylenediamine and di-2-hydroxypropylethylenediamine; alkanolamines such as ethanolamine, diethanolamine and triethanolamine can be mentioned.
- a polyhydric alcohol as the compound (b) from the viewpoint of preventing deterioration of the optical reliability of the polarizer, and in particular, trimethylolpropane is preferable from the viewpoint of reactivity with the urethane prepolymer (a). preferable.
- the forming material contains the urethane prepolymer (a) as a main component.
- the urethane prepolymer (a) preferably contains 50% by weight or more of the solid content of the forming material.
- the compounding ratio of the compound (b) to the urethane prepolymer (a) is 5% by weight or more with respect to the total 100% by weight (solid content ratio) of the urethane prepolymer (a) and the compound (b). It is preferable to have it.
- the blending ratio of the compound (b) is preferably 10% by weight or more from the viewpoint of improving the film strength.
- the compounding ratio of the compound (b) is 80% by weight or less, further 50% by weight or less. Is preferable.
- the forming material can use a reaction catalyst in order to further increase the reactivity of the isocyanate group.
- the reaction catalyst is not particularly limited, but a tin catalyst or an amine catalyst is preferable.
- One kind or two or more kinds of reaction catalysts can be used.
- the amount of the reaction catalyst used is usually 5 parts by weight or less with respect to 100 parts by weight of the urethane prepolymer (a). When the amount of the reaction catalyst is large, the crosslinking reaction rate becomes high and the forming material foams. Sufficient adhesiveness cannot be obtained even if the foamed forming material is used.
- 0.01 to 5 parts by weight, more preferably 0.05 to 4 parts by weight 0.01 to 5 parts by weight, more preferably 0.05 to 4 parts by weight.
- a reaction catalyst can be used to further increase the reactivity of the isocyanate group.
- the reaction catalyst is not particularly limited, but a tin catalyst or an amine catalyst is preferable.
- One kind or two or more kinds of reaction catalysts can be used.
- the amount of the reaction catalyst used is usually 5 parts by weight or less with respect to 100 parts by weight of the urethane prepolymer. When the amount of the reaction catalyst is large, the crosslinking reaction rate becomes high and the forming material foams. Sufficient adhesiveness cannot be obtained even if the foamed forming material is used.
- 0.01 to 5 parts by weight, more preferably 0.05 to 4 parts by weight 0.01 to 5 parts by weight, more preferably 0.05 to 4 parts by weight.
- the tin catalyst either an inorganic catalyst or an organic catalyst can be used, but an organic catalyst is preferable.
- the inorganic tin-based catalyst include stannous chloride and stannic chloride.
- the organic tin catalyst preferably has at least one organic group such as an aliphatic group having a skeleton such as a methyl group, an ethyl group, an ether group or an ester group, and an alicyclic group.
- tetra-n-butyltin tri-n-butyltin acetate, n-butyltin trichloride, trimethyltin hydroxide, dimethyltin dichloride, dibutyltin dilaurate and the like can be mentioned.
- the amine-based catalyst is not particularly limited. For example, those having at least one organic group such as an alicyclic group such as quinoclydin, amidine, and diazabicycloundecene are preferable. Other examples of the amine-based catalyst include triethylamine and the like. Examples of reaction catalysts other than the above include cobalt naphthenate, benzyltrimethylammonium hydroxide and the like.
- the forming material is usually used as a solution containing the urethane prepolymer (a) and the compound (b).
- the solution may be solvent-based or aqueous-based such as an emulsion, colloidal dispersion, or aqueous solution.
- the organic solvent is not particularly limited as long as it does not have a functional group having active hydrogen reactive with an isocyanate group and uniformly dissolves the urethane prepolymer (a) and the compound (b) constituting the forming material. Absent.
- the organic solvent may be used alone or in combination of two or more. Further, as the organic solvent, different solvents can be used for the urethane prepolymer (a) and the compound (b).
- the forming material can be prepared by mixing each solution after preparing each solution. Further, the viscosity of the forming material can be adjusted by further adding an organic solvent to the prepared forming material. Further, in the case of a solvent-based solution dissolved in an organic solvent, alcohols, water and the like illustrated below can be contained as a solvent.
- Organic solvents include aromatic hydrocarbons such as toluene and xylene); esters such as ethyl acetate and butyl acetate; aliphatic or alicyclic hydrocarbons such as hexane, cyclohexane and methylcyclohexane; 1,2-dichloroethane.
- Alkanes such as halogenated alkanes; ethers such as tert-butyl methyl ether; ketones such as methyl ethyl ketone, methyl isobutyl ketone, cyclohexanone, cyclopentanone, acetylacetone; and the like.
- aqueous system for example, alcohols such as n-butyl alcohol and isopropyl alcohol, and ketones such as acetone can be blended.
- a dispersant is used, or a functional group that is less reactive with isocyanate groups such as carboxylates, sulfonates, and quaternary ammonium salts, and water dispersibility such as polyethylene glycol are used in urethane prepolymers. This can be done by introducing the ingredients.
- Examples of the material for forming the transparent layer other than the urethane prepolymer include a cyanoacrylate-based forming material, an epoxy-based forming material, and a urethane acrylate-based forming material.
- the formation of the transparent layer can be appropriately selected according to the type of the forming material.
- the transparent layer can be formed by applying the forming material to a polarizer or the like and then curing the transparent layer. Can be obtained as a layer. Usually, after the coating, it is dried at about 30 to 100 ° C., preferably 50 to 80 ° C. for about 0.5 to 15 minutes to form a cured layer. Furthermore, when the forming material contains an isocyanate component, annealing treatment is performed at about 30 to 100 ° C., preferably 50 to 80 ° C. for about 0.5 to 24 hours in order to promote the reaction. Can be done.
- the polarizing film with an adhesive layer of the present invention can be applied to various image display panels, and the image display panel can be applied to a conventional image display device.
- Other configurations of the image display device are the same as those of the conventional image display device.
- Specific examples of the image display device to which the image display panel can be applied include a liquid crystal display device, an electroluminescence (EL) display, a plasma display (PD), a field emission display (FED), and the like. ..
- the polarizing film with an adhesive layer of the present invention has a small fluctuation ratio of the surface resistance value, and is suitable for application to a liquid crystal panel with a built-in touch sensing function.
- an optical film such as a retardation film, a viewing angle compensation film, and a brightness improving film can be appropriately provided on the liquid crystal panel.
- the liquid crystal layer is not particularly limited, and for example, any type such as TN type, STN type, ⁇ type, VA type, IPS type and the like can be used.
- the transparent substrate 9 (light source side) may be a transparent substrate, and the material thereof is not particularly limited, and examples thereof include glass and a transparent resin film substrate. Examples of the transparent resin film base material include those described above.
- a polarizing film with an adhesive layer conventionally used in this field can be used on the light source side of the liquid crystal layer, and the one described in the present specification can also be preferably used.
- FIGS. 6 to 8 Specific examples of the liquid crystal panel with a built-in touch sensing function are shown in FIGS. 6 to 8, for example.
- the polarizing film with an adhesive layer of the present invention the polarizing film 1 with an adhesive layer shown in FIG. 1 (however, the description of the conductive layer c is omitted) is used on the visual side of the liquid crystal cell. The case where there was was illustrated. That is, the one-sided protective polarizing film 11 and the pressure-sensitive adhesive layer 21 of FIG. 1 are shown as the first polarizing film 11 and the first pressure-sensitive adhesive layer 21 in FIGS. 6 to 8.
- FIG. 6 a so-called in-cell type liquid crystal panel with a built-in touch sensing function.
- the liquid crystal cell C has a touch sensor unit 5 and a drive electrode / sensor in the first and second glass substrates 41 and 42 (inside the liquid crystal cell) sandwiching the liquid crystal layer 3. It has a part 6.
- FIG. 7 is a modified example of a so-called in-cell type (semi-in-cell type) liquid crystal panel having a built-in touch sensing function.
- the first polarizing film 11 / first adhesive layer 21 / touch sensor unit 5 / first has a configuration of 1 transparent substrate 41 / liquid crystal layer 3 / drive electrode / sensor unit 6 / second transparent substrate 42 / second adhesive layer 22 / second polarizing film 12.
- the liquid crystal cell C is outside the first transparent substrate 41 and the touch sensor unit 5 is in direct contact with the first adhesive layer 21 and sandwiches the liquid crystal layer 3.
- a drive electrode / sensor unit 6 is provided on the side of the second transparent substrate 42 in the first and second glass substrates 41 and 42 (inside the liquid crystal cell).
- FIG. 8 is a so-called on-cell type liquid crystal panel with a built-in touch sensing function, and from the visual side, the first polarizing film 11 / first adhesive layer 21 / touch sensor unit 5 / drive electrode / sensor unit 6 / third. It has a configuration of 1 transparent substrate 41 / liquid crystal layer 3 / drive electrode 7 / second transparent substrate 42 / second adhesive layer 22 / second polarizing film 12.
- the liquid crystal cell C has a touch sensor unit 5 and a drive electrode / sensor unit 6 outside the first transparent substrate 41, and the touch sensor unit 5 is the first.
- a drive electrode 7 is provided on the side of the second transparent substrate 42 in the first and second glass substrates 41 and 42 (inside the liquid crystal cell) that are in direct contact with the pressure-sensitive adhesive layer 21 and sandwich the liquid crystal layer 3.
- the liquid crystal panel with a built-in touch sensing function of the present invention is suitably applied to the in-cell type (modified example) shown in FIG. 7 or the on-cell type liquid crystal panel with a built-in touch sensing function shown in FIG. 8 among the above examples.
- the first polarizing film 11 arranged on the viewing side of the liquid crystal cell C and the second polarizing film 12 arranged on the opposite side of the viewing side may be different optical films depending on the suitability of the respective arrangement locations. It can be used in layers. Examples of the other optical film include forming a liquid crystal display device such as a reflecting plate, an antitransmissive plate, a retardation film (including a wave plate such as 1/2 or 1/4), a visual compensation film, and a brightness improving film. An optical layer that may be used in the above. These can be used in one layer or two or more layers. Even when these other optical films are used, it is preferable that the pressure-sensitive adhesive layer on the liquid crystal layer 3 side is the first pressure-sensitive adhesive layer 21.
- liquid crystal layer 3 included in the liquid crystal cell C a liquid crystal layer containing liquid crystal molecules homogenically oriented in the absence of an electric field, which is applied to a liquid crystal panel with a built-in touch sensing function, is used.
- liquid crystal layer 3 for example, an IPS type liquid crystal layer is preferably used.
- any type of liquid crystal layer such as TN type, STN type, ⁇ type, and VA type can be used.
- the thickness of the liquid crystal layer is, for example, about 1.5 ⁇ m to 4 ⁇ m.
- the first transparent substrate 41 and the second transparent substrate 42 can form a liquid crystal cell with the liquid crystal layer 3 interposed therebetween.
- a touch sensor unit 5, a drive electrode / sensor unit 6, a drive electrode 7, and the like are formed inside or outside the liquid crystal cell, depending on the form of the liquid crystal panel with a built-in touch sensing function. Further, a color filter substrate can be provided on the liquid crystal cell (first transparent substrate 41).
- Examples of the material for forming the transparent substrate include glass or a polymer film.
- Examples of the polymer film include polyethylene terephthalate, polycycloolefin, polycarbonate and the like.
- When the transparent substrate is made of glass its thickness is, for example, about 0.3 mm to 1 mm.
- the transparent substrate may have an easy-adhesion layer or a hard coat layer on its surface.
- the touch sensor unit 5 (capacitance sensor), the drive electrode / sensor unit 6, and the drive electrode 7 are formed as a transparent conductive layer.
- the constituent material of the transparent conductive layer is not particularly limited, and for example, metals such as gold, silver, copper, platinum, palladium, aluminum, nickel, chromium, titanium, iron, cobalt, tin, magnesium, and tungsten, and metals such as these metals. Examples include alloys.
- Examples of the constituent material of the transparent conductive layer include metal oxides of indium, tin, zinc, gallium, antimony, zirconium, and cadmium, and specifically, indium oxide, tin oxide, titanium oxide, cadmium oxide, and these. Examples thereof include metal oxides composed of a mixture of the above.
- the metal oxide may further contain oxides of the metal atoms shown in the above group, if necessary.
- ITO indium oxide
- tin oxide tin oxide containing antimony, and the like
- ITO is particularly preferably used.
- the ITO preferably contains 80 to 99% by weight of indium oxide and 1 to 20% by weight of tin oxide.
- the touch sensor layer 5 is formed in the liquid crystal cell C, and the touch sensor layer 5 is formed according to the form of the liquid crystal panel with a built-in touch sensing function.
- the touch sensor layer 5 can be formed as a transparent electrode pattern on the first transparent substrate 41, for example.
- a transparent electrode pattern can be formed according to a conventional method according to the form of the liquid crystal panel with a built-in touch sensing function.
- the transparent electrode pattern is usually electrically connected to a routing wire (not shown) formed at the end of the transparent substrate, and the routing wire is connected to a controller IC (not shown).
- a routing wire (not shown) formed at the end of the transparent substrate
- the routing wire is connected to a controller IC (not shown).
- the shape of the transparent electrode pattern in addition to the comb shape, any shape such as a stripe shape or a rhombus shape can be adopted depending on the application.
- the height of the transparent electrode pattern is, for example, 10 nm to 100 nm, and the width is 0.1 mm to 5 mm.
- liquid crystal panel with a built-in touch sensing function a member forming a liquid crystal display device such as a lighting system using a backlight or a reflector can be appropriately used.
- HLC-8120GPC manufactured by Tosoh Corporation -Column: Made by Tosoh, G7000H XL + GMH XL + GMH XL -Column size: 7.8 mm ⁇ x 30 cm each 90 cm in total -Column temperature: 40 ° C ⁇
- ⁇ Manufacturing example 1> (Preparation of 40 ⁇ m TAC film with HC and 25 ⁇ m TAC film with HC) A solution in a resin solution (manufactured by DIC Co., Ltd., trade name: Unidic 17-806, solid content concentration: 80%) in which an ultraviolet curable resin monomer or oligomer containing urethane acrylate as a main component is dissolved in butyl acetate.
- Add 5 parts of photopolymerization initiator BASF Co., Ltd., trade name: IRGACURE907
- leveling agent DIC Co., Ltd., trade name: GRANDIC PC4100
- cyclopentanone and propylene glycol monomethyl ether were added to the solution at a ratio of 45:55 so that the solid content concentration in the solution was 36% to prepare a hard coat layer forming material.
- the produced hard coat layer forming material is applied onto TJ40UL (manufactured by Fujifilm, raw material: triacetyl cellulose-based polymer, thickness: 40 ⁇ m) so that the thickness of the hard coat layer after curing is 7 ⁇ m to form a coating film. did. Then, the coating film is dried at 90 ° C.
- a hard coat layer (HC).
- a 40 ⁇ m TAC film with HC was prepared.
- a hard coat layer (HC) having the same thickness of 7 ⁇ m as described above was formed on TJ25UL (manufactured by Fujifilm, raw material: triacetyl cellulose-based polymer, thickness: 25 ⁇ m) to prepare a 25 ⁇ m TAC film with HC. ..
- ⁇ Manufacturing example 2> (Preparation of 30 ⁇ m acrylic film) 8,000 g of methyl methacrylate (MMA) and 2,000 g of methyl 2- (hydroxymethyl) acrylate (MHMA) in a 30 L pot-type reactor equipped with a stirrer, temperature sensor, cooling tube, and nitrogen introduction tube. ), 10,000 g of 4-methyl-2-pentanone (methyl isobutyl ketone, MIBK), and 5 g of n-dodecyl mercaptan were charged, and the temperature was raised to 105 ° C. and refluxed while passing nitrogen through the mixture.
- MMA methyl methacrylate
- MHMA methyl 2- (hydroxymethyl) acrylate
- t-butylperoxyisopropyl carbonate (Kayacarboxylic BIC-7, manufactured by Kayaku Akzo Corporation) was added, and at the same time, a solution consisting of 10.0 g of t-butylperoxyisopropyl carbonate and 230 g of MIBK was added. Solution polymerization was carried out at about 105 to 120 ° C. under reflux while dropping over 4 hours, and aging was further carried out over 4 hours.
- a stearyl phosphate / distearyl phosphate mixture (Phoslex A-18, manufactured by Sakai Chemical Industry Co., Ltd.) was added, and cyclization condensation was carried out at about 90 to 120 ° C. for 5 hours under reflux. The reaction was carried out.
- the obtained polymer solution was subjected to a vent type screw twin-screw extruder having a barrel temperature of 260 ° C., a rotation speed of 100 rpm, a reduced pressure of 13.3 to 400 hPa (10 to 300 mmHg), one rear vent, and four fore vents.
- the lactone ring-containing polymer had a weight average molecular weight of 133,000, a melt flow rate of 6.5 g / 10 min, and a glass transition temperature of 131 ° C.
- the obtained pellets and acrylonitrile-styrene (AS) resin (Toyo SAS20, manufactured by Toyo Styrene Co., Ltd.) are kneaded and extruded at a mass ratio of 90/10 using a single-screw extruder (screw 30 mm ⁇ ). , Clear pellets were obtained.
- the glass transition temperature of the obtained pellet was 127 ° C.
- This pellet was melt-extruded from a coat hanger type T die having a width of 400 mm using a 50 mm ⁇ single-screw extruder to prepare a film having a thickness of 120 ⁇ m.
- a stretched film (30 ⁇ m acrylic film) having a thickness of 30 ⁇ m is obtained by stretching the produced film 2.0 times in length and 2.0 times in width under a temperature condition of 150 ° C. using a biaxial stretching device. Obtained.
- the total light transmittance was 93%
- the in-plane retardation ⁇ nd was 0.8 nm
- the thickness direction retardation Rth was 1.5 nm.
- ⁇ Preparation of polarizing film (1)> A polyvinyl alcohol film having a thickness of 45 ⁇ m was dyed between rolls having different speed ratios in an iodine solution at 30 ° C. and a 0.3% concentration for 1 minute, and stretched up to 3 times. Then, the total stretching ratio was stretched to 6 times while being immersed in an aqueous solution containing boric acid having a concentration of 4% and potassium iodide at a concentration of 10% for 0.5 minutes at 60 ° C. Then, it was washed by immersing it in an aqueous solution containing potassium iodide having a concentration of 1.5% at 30 ° C. for 10 seconds, and then dried at 50 ° C.
- a polarizing film (1) was prepared by laminating with an alcohol-based adhesive.
- ⁇ Preparation of polarizing film (2)> (Preparation of thin polarizer A) Amorphous isophthalic acid copolymerized polyethylene terephthalate (IPA copolymerized PET) film (thickness: 100 ⁇ m) having a water absorption rate of 0.75% and a Tg of 75 ° C. Alcohol (degree of polymerization 4200, degree of saponification 99.2 mol%) and acetoacetyl-modified PVA (degree of polymerization 1200, degree of acetoacetyl modification 4.6%, degree of saponification 99.0 mol% or more, manufactured by Nippon Synthetic Chemical Industry Co., Ltd.
- the polarizing plate was immersed in a dyeing bath having a liquid temperature of 30 ° C. while adjusting the iodine concentration and the immersion time so that the polarizing plate had a predetermined transmittance.
- a dyeing bath having a liquid temperature of 30 ° C.
- 0.1 parts by weight of iodine was mixed with 100 parts by weight of water, and 1.0 part by weight of potassium iodide was mixed and immersed in the obtained iodine aqueous solution for 60 seconds (dyeing treatment). ..
- it was immersed in a cross-linked bath at a liquid temperature of 30 ° C.
- an aqueous boric acid solution obtained by blending 3 parts by weight of potassium iodide and 3 parts by weight of boric acid with respect to 100 parts by weight of water for 30 seconds.
- the laminate is immersed in an aqueous solution of boric acid having a liquid temperature of 70 ° C. (an aqueous solution obtained by blending 4 parts by weight of boric acid and 5 parts by weight of potassium iodide with respect to 100 parts by weight of water).
- uniaxial stretching was performed between rolls having different peripheral speeds so that the total stretching ratio was 5.5 times in the longitudinal direction (longitudinal direction) (underwater stretching treatment).
- the laminate was immersed in a washing bath at a liquid temperature of 30 ° C. (an aqueous solution obtained by blending 4 parts by weight of potassium iodide with 100 parts by weight of water) (cleaning treatment). From the above, an optical film laminate containing a polarizer having a thickness of 5 ⁇ m was obtained.
- ultraviolet rays were irradiated as active energy rays to cure the adhesive.
- the amorphous PET substrate was peeled off to prepare a polarizing film (2) using a thin polarizer.
- the optical characteristics of the obtained polarizing film were a simple substance transmittance of 42.8% and a degree of polarization of 99.99%.
- polarizing film (2) with transparent layer The following transparent layer forming material is applied to the polarizing element surface of the polarizing film (2) (the polarizing element surface on which the 25 ⁇ m TAC film with HC is not provided) with a bar coater, and then heat-treated at 60 ° C. for 12 hours. As a result, a urethane resin layer having a thickness of 3 ⁇ m was formed to prepare a polarizing film (2) with a transparent layer.
- ⁇ Forming material for transparent layer As the solution of the urethane prepolymer (a), a 75% ethyl acetate solution of the urethane prepolymer composed of toluene diisocyanate (TDI) and trimethylol propane (TMP) (manufactured by Tosoh Corporation, trade name "Coronate L”) was used. On the other hand, trimethylolpropane was dissolved in cyclopentanone so as to have a solid content concentration of 10% to prepare a trimethylolpropane solution.
- TDI toluene diisocyanate
- TMP trimethylol propane
- the above trimethylolpropane solution was added to 100 parts of the above 75% ethyl acetate solution of urethane prepolymer (manufactured by Tosoh Corporation, trade name "Coronate L”), and the solid content ratio of urethane prepolymer: trimethylolpropane was 90 :.
- Add 10 parts add 0.1 part of dioctylstindilaurate catalyst (manufactured by Tokyo Fine Chemicals, trade name "Envirizer OL-1”), and use methyl isobutyl ketone as a solvent to obtain a solid content concentration of 10%.
- the forming material (coating solution) prepared in 1 was prepared.
- ⁇ Preparation of conductive layer forming material> Solution containing 10 to 50% by weight of thiophene polymer (trade name: Denatron P-580W, manufactured by Nagase ChemteX Corporation) 8.6 parts, solution containing oxazoline group-containing acrylic polymer (trade name: Epocross) WS-700, manufactured by Nippon Catalyst Co., Ltd.) and 90.4 parts of water were mixed to prepare a coating solution for forming a conductive layer having a solid content concentration of 0.5% by weight.
- the obtained coating liquid for forming a conductive layer contained 0.04% by weight of a polythiophene-based polymer and 0.25% by weight of an oxazoline group-containing acrylic polymer.
- Example 1 Manufacturing of polarizing film with conductive layer
- the coating liquid for forming a conductive layer was applied to the acrylic film side of the polarizing film (1) so that the thickness after drying was 0.06 ⁇ m, and dried at 80 ° C. for 2 minutes to form a conductive layer.
- the obtained conductive layer contained 8% by weight and 50% by weight, respectively, of a thiophene-based polymer and an oxazoline group-containing acrylic polymer.
- the solution of the acrylic pressure-sensitive adhesive composition was applied to one side of a polyethylene terephthalate film (separator film: manufactured by Mitsubishi Chemical Polyester Film Co., Ltd., MRF38) treated with a silicone-based release agent, and the pressure-sensitive adhesive layer after drying was applied. It was applied so as to have a thickness of 20 ⁇ m and dried at 155 ° C. for 1 minute to form an adhesive layer on the surface of the separator film.
- the pressure-sensitive adhesive layer formed on the separator film was transferred to the conductive layer of the polarizing film (1) prepared above to prepare a polarizing film with a pressure-sensitive adhesive layer.
- Example 2 Comparative Examples 1 and 2
- Example 1 as shown in Table 1, the type of the monomer used for preparing the acrylic polymer (A) and the ratio of the monomer used thereof were changed, and the production conditions were controlled to control the acrylic polymer (A) shown in Table 1.
- the solution of A) was prepared.
- the types of the polarizing film, the presence or absence of the formation of the conductive layer, the type of the ionic compound (B) used for preparing the pressure-sensitive adhesive composition or its blending ratio, and the blending amount of the cross-linking agent are shown.
- a polarizing film with an adhesive layer was produced in the same manner as in Example 1 except that the changes were shown in 1.
- the polarizing film (2) is used as the polarizing film
- the polarizing element surface of the polarizing film (2) (the polarizing element surface on which the 25 ⁇ m TAC film with HC is not provided) is polarized with the transparent layer.
- the film (2) was used, the same conductive layer as described above was formed on the transparent layer of the polarizing film (2) with a transparent layer. In Comparative Examples 1 and 2, the conductive layer was not formed.
- the polarizing film with an adhesive layer before and after the load was applied when a load of 500 g was applied to the lower end of the polarizing film with an adhesive layer and left for 1 hour.
- the deviation width between the SUS plate and the SUS plate was measured, and the deviation width was defined as a creep value ( ⁇ m) at 85 ° C.
- the produced polarizing film with an adhesive layer was processed into the shape shown in FIG. 5 using a CO 2 laser processing machine Spirit (manufactured by GCC, 30 W) under the conditions of speed 10, laser output 35, and 400 ppi.
- a deformed polarizing film with an adhesive layer is attached to a non-alkali glass (manufactured by Corning Inc., trade name "EG-XG") having a thickness of 350 mm ⁇ 250 mm ⁇ 0.7 mm, and then at 50 ° C. and 0.5 MPa for 15 It was autoclaved for minutes to bring the pressure-sensitive adhesive layer into close contact with the glass.
- EG-XG non-alkali glass
- ⁇ Durability test> The produced polarizing film with an adhesive layer was cut into a size of 300 ⁇ 220 mm so that the absorption axis of the polarizing film was parallel to the long side.
- the polarizing film with an adhesive layer was attached to a non-alkali glass (manufactured by Corning Inc., trade name "EG-XG") having a thickness of 350 x 250 mm x 0.7 mm with a laminator. Then, it was autoclaved at 50 ° C. and 0.5 MPa for 15 minutes to bring the pressure-sensitive adhesive layer into close contact with the glass. After the treated sample is treated in an atmosphere of 95 ° C.
- the amount of color loss at the edge is the distance of the straight line connecting the corners with the part closest to the center of the part where the color is lighter than the center on the diagonal of the four corners of the sample. ⁇ m), and the average value of the four corners was taken as the amount of color loss at the edge of the sample.
- Amount of reflected light Scale 0
- White balance Auto transmitted light controller: LG-PS2 Transmitted light amount: Scale 5 Transmitted light Polarization direction: Direction of cross Nicol with respect to the polarizing film transmission axis
- BA is butyl acrylate
- PEA is phenoxyethyl acrylate
- AA is acrylic acid
- NVP N-vinyl-2-pyrrolidone
- HBA 4-hydroxybutyl acrylate
- the isocyanate type is an isocyanate cross-linking agent (Coronate L manufactured by Tosoh Corporation, trimethylolpropane tolylene diisocyanate)
- BPO is benzoyl peroxide (NOF BMT manufactured by NOF Corporation)
- Li-TFSI is bis (trifluoromethanesulfonyl) imide lithium
- TMPA-TFSI is trimethylpropylammonium bis (trifluorosulfonylimide)
- EMP-TFSI is ethylmethylpyrrolidinium bis (trifluorosulfonylimide)
- TBMA-TFSI is tributyl
- Polarizing film with adhesive layer 11 Single protective polarizing film a Polarizer b Protective film c Conductive layer d Transparent layer 21 Adhesive layer 2 Missing part (deformed part) W1 Length of chipped portion D Maximum depth of chipped portion from W1 ⁇ 1 Angle formed by two straight lines R1 Radius of curvature of curve 11, 12 First and second polarizing films 21, 22 First and second adhesive layers 3 Liquid crystal layers 41, 42 1st and 2nd transparent substrates 5 Touch sensor part 6 Drive electrode and sensor part 7 Drive electrode C Liquid crystal cell
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Abstract
This invention is a polarizing film with adhesive layer having, in the following order, a polarizing film having a polarizer and a protective film on one or both sides of the polarizer, an electro-conductive layer and an adhesive layer, the polarizing film with adhesive layer having a deformed portion of a shape other than a rectangle, and the adhesive layer being formed of an adhesive composition containing a (meth)acrylic polymer (A) and an ionic compound(B). With this polarizing film with adhesive layer having a deformed portion it is possible to curb the occurrence of deformation cracks and curb electrostatic unevenness, even if applied to in-cell LCD panels.
Description
本発明は、矩形以外の異形部を有する粘着剤層付偏光フィルムに関する。また、本発明は、前記粘着剤層付偏光フィルムが適用された画像表示パネル、画像表示装置に関する。
The present invention relates to a polarizing film with an adhesive layer having a deformed portion other than a rectangle. The present invention also relates to an image display panel and an image display device to which the polarizing film with an adhesive layer is applied.
画像表示パネル、例えば、液晶表示装置等に使用される液晶パネルは、通常、一対の透明基板間に配された液晶層から形成される液晶セルの両側に粘着剤層を介して偏光フィルムが積層されている。一方、画像表示パネルの製造時、前記粘着剤層付偏光フィルムを液晶セルに貼り付ける際には、粘着剤層付偏光フィルムの粘着剤層から離型フィルムを剥離するが、当該離型フィルムの剥離により静電気が発生する。このようにして発生した静電気は、例えば、液晶表示パネル内部の液晶層の配向に影響を与え、不良を招くようになる。静電気の発生は、例えば、偏光フィルムの外面に帯電防止層(導電層)を形成することにより抑えることができる。
In an image display panel, for example, a liquid crystal panel used for a liquid crystal display device or the like, a polarizing film is usually laminated on both sides of a liquid crystal cell formed of liquid crystal layers arranged between a pair of transparent substrates via an adhesive layer. Has been done. On the other hand, at the time of manufacturing the image display panel, when the polarizing film with the pressure-sensitive adhesive layer is attached to the liquid crystal cell, the release film is peeled off from the pressure-sensitive adhesive layer of the polarizing film with the pressure-sensitive adhesive layer. Electrostatic force is generated by peeling. The static electricity generated in this way affects, for example, the orientation of the liquid crystal layer inside the liquid crystal display panel, and causes defects. The generation of static electricity can be suppressed, for example, by forming an antistatic layer (conductive layer) on the outer surface of the polarizing film.
例えば、特許文献1には、タッチセンシング機能付液晶表示装置において、表示不良や誤作動の発生を低減するため、表面抵抗値が1.0×109~1.0×1011Ω/□の帯電防止層を有する偏光フィルムを液晶層の視認側に配置することが提案されている。また、粘着剤層に帯電防止剤としてイオン性化合物を添加することで、静電気の発生を抑制できることも知られている。
For example, in Patent Document 1, in a liquid crystal display device with a touch sensing function, a surface resistance value of 1.0 × 10 9 to 1.0 × 10 11 Ω / □ is provided in order to reduce the occurrence of display defects and malfunctions. It has been proposed to arrange a polarizing film having an antistatic layer on the visible side of the liquid crystal layer. It is also known that the generation of static electricity can be suppressed by adding an ionic compound as an antistatic agent to the pressure-sensitive adhesive layer.
一方、近年、スマートフォンやカーナビゲーションシステムでは、異形のインセル型液晶表示装置が増加しており、偏光フィルムについても当該表示装置に合わせて異形のものが用いられている。特許文献2には、偏光フィルムを加工して、矩形以外の異形を有する偏光フィルムを製造する方法が開示されている。特許文献3には、偏光フィルムに用いられる透明保護フィルムに異形性を有する無機粒子を含有させることで、偏光フィルムの異形打抜き性と打抜き後の異形の偏光フィルムのヒートサイクル試験後のクラック耐久性を改善することが提案されている。
On the other hand, in recent years, in smartphones and car navigation systems, the number of irregularly shaped in-cell liquid crystal display devices has increased, and polarizing films having irregular shapes are also used according to the display devices. Patent Document 2 discloses a method of processing a polarizing film to produce a polarizing film having a deformed shape other than a rectangle. Patent Document 3 describes the deformed punching property of the polarizing film and the crack durability after the heat cycle test of the deformed polarizing film after punching by incorporating inorganic particles having deformability into the transparent protective film used for the polarizing film. It has been proposed to improve.
特許文献1に記載の帯電防止層を有する偏光フィルムによれば、静電気発生を抑制することができる。しかし、帯電防止層またはイオン性化合物を含有する粘着剤層を設けた粘着剤層付偏光フィルムであっても、静電気ムラを十分に抑制することができるものではなかった。また、異形の粘着剤層付偏光フィルムにあっては、帯電防止層またはイオン性化合物を含有する粘着剤層を設けた粘着剤層付偏光フィルムでは、異形部に生じる異形クラックを十分に抑制することができるものではなかった。特に、イオン性化合物を粘着剤層に含有し、異形部を有する粘着剤層付偏光フィルムをインセル型液晶パネルに適用する場合には、前記粘着剤層にイオン性化合物を多量添加する必要があり、その結果として、異形部に生じる異形クラックが悪化することがわかった。
According to the polarizing film having an antistatic layer described in Patent Document 1, the generation of static electricity can be suppressed. However, even a polarizing film with an adhesive layer provided with an antistatic layer or an adhesive layer containing an ionic compound has not been able to sufficiently suppress static electricity unevenness. Further, in the case of the polarizing film with a deformed pressure-sensitive adhesive layer, the polarizing film with a pressure-sensitive adhesive layer provided with an antistatic layer or a pressure-sensitive adhesive layer containing an ionic compound sufficiently suppresses the deformed cracks generated in the deformed portion. It wasn't something I could do. In particular, when an ionic compound is contained in the pressure-sensitive adhesive layer and a polarizing film with a pressure-sensitive adhesive layer having a deformed portion is applied to an in-cell liquid crystal panel, it is necessary to add a large amount of the ionic compound to the pressure-sensitive adhesive layer. As a result, it was found that the deformed cracks generated in the deformed portion were exacerbated.
本発明は、異形部を有する粘着剤層付偏光フィルムであって、インセル型液晶パネルに適用する場合にも、異形クラックの発生を抑制することができ、かつ静電気ムラを抑制できる帯電防止機能付きの粘着剤層付偏光フィルムを提供することを目的とする。
The present invention is a polarizing film with an adhesive layer having a deformed portion, and has an antistatic function capable of suppressing the occurrence of deformed cracks and suppressing static electricity unevenness even when applied to an in-cell liquid crystal panel. It is an object of the present invention to provide a polarizing film with an adhesive layer.
また本発明は、前記粘着剤層付偏光フィルムが適用された画像表示パネル、画像表示装置を提供することを目的とする。
Another object of the present invention is to provide an image display panel and an image display device to which the polarizing film with an adhesive layer is applied.
本発明者らは前記課題を解決すべく鋭意検討を重ねた結果、下記粘着剤層付偏光フィルムを見出し、本発明を完成するに至った。
As a result of diligent studies to solve the above problems, the present inventors have found the following polarizing film with an adhesive layer, and have completed the present invention.
即ち本発明は、
偏光子および前記偏光子の片面または両面に保護フィルムを有する偏光フィルム、導電層並びに粘着剤層をこの順に有する粘着剤層付偏光フィルムであって、
前記粘着剤層付偏光フィルムは、矩形以外の異形部を有し、
前記粘着剤層は、(メタ)アクリル系ポリマー(A)およびイオン性化合物(B)を含有する粘着剤組成物より形成されていることを特徴とする粘着剤層付偏光フィルム、に関する。 That is, the present invention
A polarizing film and a polarizing film having a protective film on one or both sides of the polarizing element, and a polarizing film with an adhesive layer having a conductive layer and an adhesive layer in this order.
The polarizing film with an adhesive layer has a deformed portion other than a rectangle and has a deformed portion.
The present invention relates to a polarizing film with a pressure-sensitive adhesive layer, wherein the pressure-sensitive adhesive layer is formed of a pressure-sensitive adhesive composition containing a (meth) acrylic polymer (A) and an ionic compound (B).
偏光子および前記偏光子の片面または両面に保護フィルムを有する偏光フィルム、導電層並びに粘着剤層をこの順に有する粘着剤層付偏光フィルムであって、
前記粘着剤層付偏光フィルムは、矩形以外の異形部を有し、
前記粘着剤層は、(メタ)アクリル系ポリマー(A)およびイオン性化合物(B)を含有する粘着剤組成物より形成されていることを特徴とする粘着剤層付偏光フィルム、に関する。 That is, the present invention
A polarizing film and a polarizing film having a protective film on one or both sides of the polarizing element, and a polarizing film with an adhesive layer having a conductive layer and an adhesive layer in this order.
The polarizing film with an adhesive layer has a deformed portion other than a rectangle and has a deformed portion.
The present invention relates to a polarizing film with a pressure-sensitive adhesive layer, wherein the pressure-sensitive adhesive layer is formed of a pressure-sensitive adhesive composition containing a (meth) acrylic polymer (A) and an ionic compound (B).
前記粘着剤層付偏光フィルムにおいて、前記導電層が導電性ポリマーを含有することが好ましい。
In the polarizing film with an adhesive layer, it is preferable that the conductive layer contains a conductive polymer.
前記粘着剤層付偏光フィルムにおいて、前記導電層の厚みが1μm以下であることが好ましい。
In the polarizing film with an adhesive layer, the thickness of the conductive layer is preferably 1 μm or less.
前記粘着剤層付偏光フィルムにおいて、前記イオン性化合物(B)は、カチオン成分の分子量が210以下であることが好ましい。さらには、前記カチオン成分はリチウムイオンであることが好ましい。
In the polarizing film with an adhesive layer, the ionic compound (B) preferably has a molecular weight of a cationic component of 210 or less. Furthermore, the cation component is preferably lithium ion.
前記粘着剤層付偏光フィルムにおいて、前記イオン性化合物(B)は、前記(メタ)アクリル系ポリマー(A)100重量部に対して0.1~10重量部を含有されていることが好ましい。
In the polarizing film with an adhesive layer, the ionic compound (B) is preferably contained in an amount of 0.1 to 10 parts by weight based on 100 parts by weight of the (meth) acrylic polymer (A).
前記粘着剤層付偏光フィルムにおいて、前記保護フィルムがセルロース樹脂フィルムおよび(メタ)アクリル樹脂フィルムから選ばれるいずれか1種の場合に好適である。また、前記偏光フィルムにおける前記偏光子の厚みは10μm以下であることが好ましい。
In the polarizing film with an adhesive layer, it is suitable when the protective film is any one selected from a cellulose resin film and a (meth) acrylic resin film. Further, the thickness of the polarizer in the polarizing film is preferably 10 μm or less.
前記粘着剤層付偏光フィルムにおいて、前記偏光フィルムは、偏光子および前記偏光子の片面にのみ保護フィルムを有する片保護偏光フィルムを用いることができる。前記片保護偏光フィルムでは、前記偏光子の他の片面に前記導電層を有することが好ましい。
In the polarizing film with an adhesive layer, as the polarizing film, a single protective polarizing film having a protector and a protective film on only one side of the polarizer can be used. The one-sided protective polarizing film preferably has the conductive layer on the other side of the polarizer.
前記片保護偏光フィルムは、前記偏光子の他の片面に前記偏光子に直接形成されている厚み10μm以下の透明層を介して前記導電層を有することができる。前記透明層としては、イソシアネート化合物と多価アルコールとの反応物であるウレタンプレポリマーを含有する形成材の硬化物を用いることができる。
The one-sided protective polarizing film can have the conductive layer via a transparent layer having a thickness of 10 μm or less directly formed on the polarizing element on the other side of the polarizing element. As the transparent layer, a cured product of a forming material containing a urethane prepolymer which is a reaction product of an isocyanate compound and a polyhydric alcohol can be used.
前記粘着剤層付偏光フィルムにおいて、前記粘着剤層は、85℃におけるクリープ値が120μm以下であることが好ましい。
In the polarizing film with the pressure-sensitive adhesive layer, the pressure-sensitive adhesive layer preferably has a creep value of 120 μm or less at 85 ° C.
また本発明は、前記粘着剤層付偏光フィルムを有することを特徴とする画像表示パネル、に関する。前記画像表示パネルは、液晶層およびタッチセンサー部を有するタッチセンシング機能内蔵液晶セルに、前記粘着剤層付偏光フィルムの粘着剤層が貼り合わされているもの適用できる。
The present invention also relates to an image display panel characterized by having the polarizing film with an adhesive layer. The image display panel can be applied to a liquid crystal cell having a built-in touch sensing function having a liquid crystal layer and a touch sensor unit, to which an adhesive layer of a polarizing film with an adhesive layer is bonded.
また本発明は前記画像表示パネルを有することを特徴とする画像表示装置、に関する。
The present invention also relates to an image display device, which comprises the image display panel.
本発明の粘着剤層付偏光フィルムは、粘着剤層と偏光フィルム間に導電層を有し、かつ、粘着剤層にはイオン性化合物を含有しており、導電層と粘着剤層の両層によって帯電防止性能を向上することができる。そのため、粘着剤層中のイオン性化合物の量を低減したとしても、前記両層の帯電防止機能によって、粘着剤層付偏光フィルムをインセル型液晶パネルに適用した場合にも、静電気ムラを抑制できる。また、本発明の粘着剤層付偏光フィルムは、矩形以外の異形部を有するものであるが、前記のように、粘着剤層中のイオン性化合物の量を低減することができるため、異形クラックの発生を抑制することができる。
The polarizing film with a pressure-sensitive adhesive layer of the present invention has a conductive layer between the pressure-sensitive adhesive layer and the polarizing film, and the pressure-sensitive adhesive layer contains an ionic compound, and both the conductive layer and the pressure-sensitive adhesive layer are formed. Therefore, the antistatic performance can be improved. Therefore, even if the amount of the ionic compound in the pressure-sensitive adhesive layer is reduced, the antistatic function of both layers can suppress static electricity unevenness even when the polarizing film with the pressure-sensitive adhesive layer is applied to the in-cell liquid crystal panel. .. Further, the polarizing film with the pressure-sensitive adhesive layer of the present invention has a deformed portion other than a rectangle, but as described above, the amount of the ionic compound in the pressure-sensitive adhesive layer can be reduced, so that the deformed crack Can be suppressed.
また、前記イオン性化合物は、カチオン成分の分子量が小さいほど異形クラックへの悪影響が小さいことが分かった。特に、イオン性化合物のカチオン成分としてリチウム塩を用いた場合には異形クラックの抑制効果に優れていることが分かった。さらには、異形クラックの抑制効果は、偏光フィルムとして、偏光子の片面にのみ保護フィルムを有する片保護偏光フィルムを用いる場合に有利であることも分かった。片保護偏光フィルムは、薄型化、低コスト化の観点からも有利である。また前記カチオン成分は分子量が小さいほど、静電気ムラを抑制する点からも好ましいことが分かった。
It was also found that the smaller the molecular weight of the cation component of the ionic compound, the smaller the adverse effect on the deformed crack. In particular, it was found that when a lithium salt was used as the cationic component of the ionic compound, the effect of suppressing deformed cracks was excellent. Furthermore, it was also found that the effect of suppressing irregularly shaped cracks is advantageous when a single protective polarizing film having a protective film on only one side of the polarizer is used as the polarizing film. The single-protective polarizing film is also advantageous from the viewpoint of thinning and cost reduction. It was also found that the smaller the molecular weight of the cation component, the more preferable it is from the viewpoint of suppressing static electricity unevenness.
一方、上記のように偏光フィルムとして、片保護偏光フィルムを用いた場合には、前記導電層が偏光子に直接形成されるため、加湿環境下において、導電層の帯電防止剤が偏光子内部に侵入することで偏光子の端部が脱色する上に、前記粘着剤層に含まれるイオン性化合物の偏光子への偏析によって、粘着剤層の帯電防止機能が低下するおそれのあることも分かった。このように片保護偏光フィルムを用いる場合には、偏光子に透明層を介して導電層を設けることによって、導電層が偏光子に直接的に影響を及ぼさないようにすることで、加湿環境下における、偏光子の端部の脱色を抑制することができる。
On the other hand, when a single protective polarizing film is used as the polarizing film as described above, the conductive layer is directly formed on the polarizing element, so that the antistatic agent of the conductive layer is inside the polarizing element in a humid environment. It was also found that the intrusion decolorizes the end portion of the polarizing element, and the segregation of the ionic compound contained in the pressure-sensitive adhesive layer into the polarizer may reduce the antistatic function of the pressure-sensitive adhesive layer. .. When a single-protective polarizing film is used in this way, a conductive layer is provided on the polarizing element via a transparent layer so that the conductive layer does not directly affect the polarizer under a humid environment. It is possible to suppress the decolorization of the end portion of the polarizer in the above.
以上のように、本発明の粘着剤層付偏光フィルムによれば、片保護偏光フィルムを用いた場合においても、偏光子の光学信頼性の劣化を抑制でき、薄型で光学信頼性が良好で、かつ長期に渡って帯電防止性に優れる粘着剤層付偏光フィルムを提供することができる。
As described above, according to the polarizing film with an adhesive layer of the present invention, even when a single protective polarizing film is used, deterioration of the optical reliability of the polarizer can be suppressed, and the polarizing film is thin and has good optical reliability. Moreover, it is possible to provide a polarizing film with an adhesive layer having excellent antistatic properties for a long period of time.
本発明の粘着剤層付偏光フィルムは、例えば、図1に示される。図1に示されるように、粘着剤層付偏光フィルム1は、偏光フィルム11、導電層cおよび粘着剤層21をこの順に有する。図2は、図1の偏光フィルム11として、前記偏光子aの片面にのみ保護フィルムbを有する片保護偏光フィルム11Aを用いた場合であり、前記片保護偏光フィルム11Aでは、前記偏光子aに対して保護フィルムbを有していない側の他の片面に前記導電層cを介して前記粘着剤層21を有する。なお、図示はしていないが、前記偏光子aの片面にのみ保護フィルムbを有する片保護偏光フィルムA2として、偏光子a/保護フィルムb/導電層c/粘着剤層21、の順の積層物を用いることもできる。図3は、前記片保護偏光フィルム11Aを用いた場合に、さらに、前記偏光子aの他の片面に透明層dを有する場合である。図3では、前記片保護偏光フィルム11Aには、透明層d、導電層c、粘着剤層21がこの順で設けられている。前記透明層dは偏光子aに、直接、設けることが高温高湿環境下における偏光子の水分率の上昇を抑制できる点から好ましい。
The polarizing film with an adhesive layer of the present invention is shown in FIG. 1, for example. As shown in FIG. 1, the polarizing film 1 with an adhesive layer has a polarizing film 11, a conductive layer c, and an adhesive layer 21 in this order. FIG. 2 shows a case where a single protective polarizing film 11A having a protective film b on only one side of the polarizing element a is used as the polarizing film 11 of FIG. 1, and in the single protective polarizing film 11A, the polarizing element a is used. On the other hand, the pressure-sensitive adhesive layer 21 is provided on the other side of the side that does not have the protective film b via the conductive layer c. Although not shown, the polarizing element a / protective film b / conductive layer c / adhesive layer 21 are laminated in this order as the single protective polarizing film A2 having the protective film b on only one side of the polarizer a. You can also use things. FIG. 3 shows a case where the one-sided protective polarizing film 11A is used and the transparent layer d is further provided on the other side of the polarizing element a. In FIG. 3, the one-sided protective polarizing film 11A is provided with a transparent layer d, a conductive layer c, and an adhesive layer 21 in this order. It is preferable that the transparent layer d is provided directly on the polarizer a because it is possible to suppress an increase in the water content of the polarizer in a high temperature and high humidity environment.
<異形部>
また本発明の粘着剤層付偏光フィルムは、矩形以外の異形部を有する。図4は、矩形以外の異形部を有するものの一例の上面図である。異形形状は特に制限されず、粘着剤層付偏光フィルムの用途、機能、及びデザイン等に応じて任意の形状をとり得る。矩形以外の異形形状は、例えば、矩形に欠け部または貫通孔を有する場合が挙げられる。 <Deformed part>
Further, the polarizing film with an adhesive layer of the present invention has a deformed portion other than a rectangle. FIG. 4 is a top view of an example having a deformed portion other than a rectangle. The irregular shape is not particularly limited, and any shape can be taken depending on the application, function, design, etc. of the polarizing film with the adhesive layer. The irregular shape other than the rectangle may be, for example, a case where the rectangle has a chipped portion or a through hole.
また本発明の粘着剤層付偏光フィルムは、矩形以外の異形部を有する。図4は、矩形以外の異形部を有するものの一例の上面図である。異形形状は特に制限されず、粘着剤層付偏光フィルムの用途、機能、及びデザイン等に応じて任意の形状をとり得る。矩形以外の異形形状は、例えば、矩形に欠け部または貫通孔を有する場合が挙げられる。 <Deformed part>
Further, the polarizing film with an adhesive layer of the present invention has a deformed portion other than a rectangle. FIG. 4 is a top view of an example having a deformed portion other than a rectangle. The irregular shape is not particularly limited, and any shape can be taken depending on the application, function, design, etc. of the polarizing film with the adhesive layer. The irregular shape other than the rectangle may be, for example, a case where the rectangle has a chipped portion or a through hole.
前記欠け部は、粘着剤層付偏光フィルムの外縁に設けられる。前記欠け部が複数設けられる場合、それらは同じ形状であってもよく、異なる形状であってもよい。前記欠け部は、1つの辺に2以上設けてもよく、2つの辺にそれぞれ1つ以上設けてもよい。また、前記欠け部は、矩形の4箇所ある外縁の隅の1箇所に設けてもよく、2箇所以上に設けてもよい。なお、前記欠け部を設けていない外縁の隅は、角張っていてもよく、丸くなっていてもよい。前記欠け部は、直線、曲線、又はこれらの組合せにより構成することができる。図4は、異形形状を有する粘着剤層付偏光フィルム1の一例であり、矩形の両短辺にそれぞれ異なる形状の欠け部2が設けられている。
The chipped portion is provided on the outer edge of the polarizing film with an adhesive layer. When a plurality of the chipped portions are provided, they may have the same shape or different shapes. Two or more of the chipped portions may be provided on one side, or one or more may be provided on each of the two sides. Further, the chipped portion may be provided at one of the four corners of the outer edge of the rectangle, or may be provided at two or more locations. The corners of the outer edge not provided with the chipped portion may be angular or rounded. The chipped portion can be formed of a straight line, a curved line, or a combination thereof. FIG. 4 is an example of a polarizing film 1 with an adhesive layer having a deformed shape, and chipped portions 2 having different shapes are provided on both short sides of the rectangle.
前記欠け部の辺W1の長さは、偏光フィルムの用途に応じて適宜調整する。例えば、W1は2~100mm程度の範囲で調整することが好ましい。また、前記欠け部2は、辺W1からの最大深さDが2~100mm程度で調整することが好ましい。
The length of the side W1 of the chipped portion is appropriately adjusted according to the use of the polarizing film. For example, W1 is preferably adjusted in the range of about 2 to 100 mm. Further, it is preferable that the chipped portion 2 is adjusted so that the maximum depth D from the side W1 is about 2 to 100 mm.
図4では、前記欠け部2の形を構成する2つの直線のなす角度θ1が90°の場合が示されているが、角度θ1は、90°以上180°未満であり、好ましくは90°以上135°以下である。角度θ1が前記範囲外の場合には、熱衝撃の過酷な環境下において、膨張・収縮に基づく応力が、2つの直線が交わる部分4に集中し、当該部分4にクラックが生じやすくなる。
FIG. 4 shows a case where the angle θ1 formed by the two straight lines forming the shape of the chipped portion 2 is 90 °, but the angle θ1 is 90 ° or more and less than 180 °, preferably 90 ° or more. It is 135 ° or less. When the angle θ1 is out of the above range, the stress based on expansion and contraction is concentrated on the portion 4 where the two straight lines intersect in a harsh environment of thermal impact, and cracks are likely to occur in the portion 4.
また、図4では、前記欠け部2の形を構成する曲線が記載されえているが、当該曲線の曲率半径R1は0.2mm以上であり、好ましくは1mm以上、より好ましくは2mm以上、さらに好ましくは3mm以上、さらに好ましくは5mm以上である。曲率半径R1が0.2mm未満の場合には、熱衝撃の過酷な環境下において、膨張・収縮に基づく応力が曲線部分に集中し、当該曲線部分にクラックが生じやすくなる。
Further, in FIG. 4, a curve forming the shape of the chipped portion 2 can be described, but the radius of curvature R1 of the curve is 0.2 mm or more, preferably 1 mm or more, more preferably 2 mm or more, still more preferable. Is 3 mm or more, more preferably 5 mm or more. When the radius of curvature R1 is less than 0.2 mm, stress based on expansion and contraction is concentrated on the curved portion in a harsh environment of thermal shock, and cracks are likely to occur in the curved portion.
前記貫通孔は、粘着剤層付偏光フィルムの平面内部に設けられる。前記貫通孔を、粘着剤層付偏光フィルムの平面内部に複数設ける場合、それらは同じ形状であってもよく、異なる形状であってもよい。前記貫通孔は、直線、曲線、又はこれらの組合せにより構成されている。前記貫通孔の形状としては、例えば、円形、楕円形(対称軸が1つのもの、対称軸が2つのもの)、角丸長方形、四角形(正方形、長方形)、及び五角以上の多角形などが挙げられる。
The through hole is provided inside the plane of the polarizing film with an adhesive layer. When a plurality of the through holes are provided inside the plane of the polarizing film with the pressure-sensitive adhesive layer, they may have the same shape or different shapes. The through hole is composed of a straight line, a curved line, or a combination thereof. Examples of the shape of the through hole include a circle, an ellipse (one axis of symmetry, two axes of symmetry), a rectangle with rounded corners, a quadrangle (square, rectangle), and a polygon having five or more angles. Be done.
前記異形部を形成する方法としては、例えば、打ち抜き加工、エンドミル加工、及びレーザー加工などが挙げられる。前記異形部は、通常、各層を積層した後に前記加工により形成される。
Examples of the method for forming the deformed portion include punching, end milling, and laser processing. The deformed portion is usually formed by the processing after laminating each layer.
<粘着剤層付偏光フィルム>
まず、本発明の粘着剤層付偏光フィルムを構成する各部材について説明する。前記偏光フィルムは、偏光子および前記偏光子の片面または両面に保護フィルムを有するものが用いられる。 <Polarizing film with adhesive layer>
First, each member constituting the polarizing film with an adhesive layer of the present invention will be described. As the polarizing film, a polarizing element and one having a protective film on one side or both sides of the polarizing element is used.
まず、本発明の粘着剤層付偏光フィルムを構成する各部材について説明する。前記偏光フィルムは、偏光子および前記偏光子の片面または両面に保護フィルムを有するものが用いられる。 <Polarizing film with adhesive layer>
First, each member constituting the polarizing film with an adhesive layer of the present invention will be described. As the polarizing film, a polarizing element and one having a protective film on one side or both sides of the polarizing element is used.
偏光子は、特に限定されず、各種のものを使用できる。偏光子としては、例えば、ポリビニルアルコール系フィルム、部分ホルマール化ポリビニルアルコール系フィルム、エチレン・酢酸ビニル共重合体系部分ケン化フィルム等の親水性高分子フィルムに、ヨウ素や二色性染料の二色性物質を吸着させて一軸延伸したもの、ポリビニルアルコールの脱水処理物やポリ塩化ビニルの脱塩酸処理物等ポリエン系配向フィルム等が挙げられる。これらの中でも、ポリビニルアルコール系フィルムとヨウ素等の二色性物質からなる偏光子が好適である。これらの偏光子の厚さは特に制限されないが、一般的に80μm程度以下である。
The polarizer is not particularly limited, and various types of polarizers can be used. Examples of the polarizer include a hydrophilic polymer film such as a polyvinyl alcohol-based film, a partially formalized polyvinyl alcohol-based film, and an ethylene / vinyl acetate copolymer system partially saponified film, and a bicolor property of iodine or a bicolor dye. Examples thereof include a uniaxially stretched film by adsorbing a substance, a polyene-based oriented film such as a dehydrated product of polyvinyl alcohol and a dehydrogenated product of polyvinyl chloride. Among these, a polarizer made of a polyvinyl alcohol-based film and a dichroic substance such as iodine is preferable. The thickness of these polarizers is not particularly limited, but is generally about 80 μm or less.
また偏光子としては厚みが10μm以下の薄型の偏光子を用いることができる。薄型化の観点から言えば当該厚みは1~7μmであるのが好ましい。このような薄型の偏光子は、厚みムラが少なく、視認性が優れており、また寸法変化が少ないため耐久性に優れ、さらには偏光フィルムとしての厚みも薄型化が図れる点が好ましい。
Further, as the polarizer, a thin polarizer having a thickness of 10 μm or less can be used. From the viewpoint of thinning, the thickness is preferably 1 to 7 μm. It is preferable that such a thin polarizing element has less unevenness in thickness, is excellent in visibility, is excellent in durability because there is little dimensional change, and can be made thinner as a polarizing film.
保護フィルムを構成する材料としては、例えば透明性、機械的強度、熱安定性、水分遮断性、等方性等に優れる熱可塑性樹脂が用いられる。このような熱可塑性樹脂の具体例としては、トリアセチルセルロース等のセルロース樹脂、ポリエステル樹脂、ポリエーテルスルホン樹脂、ポリスルホン樹脂、ポリカーボネート樹脂、ポリアミド樹脂、ポリイミド樹脂、ポリオレフィン樹脂、(メタ)アクリル樹脂、環状ポリオレフィン樹脂(ノルボルネン系樹脂)、ポリアリレート樹脂、ポリスチレン樹脂、ポリビニルアルコール樹脂、およびこれらの混合物が挙げられる。なお、偏光子の片側には、保護フィルムは、通常、接着剤層により貼り合わされるが、他の片側には、保護フィルムとして、(メタ)アクリル系、ウレタン系、アクリルウレタン系、エポキシ系、シリコーン系等の熱硬化性樹脂または紫外線硬化型樹脂を用いることができる。
As a material constituting the protective film, for example, a thermoplastic resin having excellent transparency, mechanical strength, thermal stability, moisture blocking property, isotropic property, etc. is used. Specific examples of such thermoplastic resins include cellulose resins such as triacetyl cellulose, polyester resins, polyether sulfone resins, polysulfone resins, polycarbonate resins, polyamide resins, polyimide resins, polyolefin resins, (meth) acrylic resins, and cyclic resins. Examples thereof include polyolefin resins (norbornene-based resins), polyarylate resins, polystyrene resins, polyvinyl alcohol resins, and mixtures thereof. A protective film is usually bonded to one side of the polarizer by an adhesive layer, but as a protective film on the other side, (meth) acrylic, urethane, acrylic urethane, epoxy, etc. A thermosetting resin such as silicone or an ultraviolet curable resin can be used.
前記保護フィルム(透明保護フィルム)の材料としては、粘着剤層の表面抵抗値の変動を小さく制御することができることからセルロース樹脂、(メタ)アクリル樹脂が好ましい。なお、(メタ)アクリル樹脂としては、ラクトン環構造を有する(メタ)アクリル系樹脂を用いることが好ましい。ラクトン環構造を有する(メタ)アクリル系樹脂としては、特開2000-230016号公報、特開2001-151814号公報、特開2002-120326号公報、特開2002-254544号公報、特開2005-146084号公報などに記載の、ラクトン環構造を有する(メタ)アクリル系樹脂があげられる。特に、セルロース樹脂は(メタ)アクリル樹脂に比べて、片保護偏光フィルムで課題となる異形クラック、偏光子クラックの抑制に効果的な点で好ましい。
As the material of the protective film (transparent protective film), a cellulose resin and a (meth) acrylic resin are preferable because the fluctuation of the surface resistance value of the pressure-sensitive adhesive layer can be controlled to be small. As the (meth) acrylic resin, it is preferable to use a (meth) acrylic resin having a lactone ring structure. Examples of the (meth) acrylic resin having a lactone ring structure include JP-A-2000-230016, JP-A-2001-151814, JP-A-2002-120326, JP-A-2002-254544, JP-A-2005 Examples thereof include (meth) acrylic resins having a lactone ring structure described in Japanese Patent Application Laid-Open No. 146084. In particular, the cellulose resin is preferable to the (meth) acrylic resin in that it is effective in suppressing irregularly shaped cracks and polarizer cracks, which are problems in the single-protective polarizing film.
前記保護フィルムとしては、位相差フィルム、輝度向上フィルム、拡散フィルム等も用いることができる。位相差フィルムとしては、正面位相差が40nm以上および/または、厚み方向位相差が80nm以上の位相差を有するものが挙げられる。正面位相差は、通常、40~200nmの範囲に、厚み方向位相差は、通常、80~300nmの範囲に制御される。保護フィルムとして位相差フィルムを用いる場合には、当該位相差フィルムが偏光子保護フィルムとしても機能するため、薄型化を図ることができる。
As the protective film, a retardation film, a brightness improving film, a diffusion film and the like can also be used. Examples of the retardation film include those having a frontal retardation of 40 nm or more and / or a thickness direction retardation of 80 nm or more. The front phase difference is usually controlled in the range of 40 to 200 nm, and the thickness direction phase difference is usually controlled in the range of 80 to 300 nm. When a retardation film is used as the protective film, the retardation film also functions as a polarizer protective film, so that the thickness can be reduced.
前記保護フィルムの偏光子を接着させない面には、ハードコート層、反射防止層、スティッキング防止層、拡散層ないしアンチグレア層などの機能層を設けることができる。
A functional layer such as a hard coat layer, an antireflection layer, a sticking prevention layer, a diffusion layer or an antiglare layer can be provided on the surface of the protective film to which the polarizer is not adhered.
前記保護フィルムと偏光子は接着剤層、粘着剤層、下塗り層(プライマー層)などの介在層を介して積層される。この際、介在層により両者を空気間隙なく積層することが望ましい。前記保護フィルムと偏光子は接着剤層を介して積層するのが好ましい。前記偏光子と保護フィルムの貼り合わせに用いる接着剤は光学的に透明であれば、特に制限されず水系、溶剤系、ホットメルト系、ラジカル硬化型、カチオン硬化型の各種形態のものが用いられるが、水系接着剤またはラジカル硬化型接着剤が好適である。
The protective film and the polarizer are laminated via an intervening layer such as an adhesive layer, an adhesive layer, and an undercoat layer (primer layer). At this time, it is desirable that both are laminated without an air gap by an intervening layer. The protective film and the polarizer are preferably laminated via an adhesive layer. The adhesive used for bonding the polarizer and the protective film is not particularly limited as long as it is optically transparent, and various forms such as water-based, solvent-based, hot-melt-based, radical-curing type, and cation-curing type are used. However, water-based adhesives or radical curable adhesives are suitable.
<導電層>
前記導電層cの厚さは、表面抵抗値の安定性及び粘着剤層21との密着性の観点から1μm以下であるのが好ましく、0.01~0.5μmであるのが好ましく、0.01~0.2μmであるのが好ましく、さらに0.01~0.1μmであるのが好ましい。また、前記導電層cの表面抵抗値は帯電防止機能の観点から、1×107~1×1012Ω/□であるのが好ましく、1×107~1×1011Ω/□であるのが好ましく、さらに1×107~1×1010Ω/□であるのが好ましい。 <Conductive layer>
The thickness of the conductive layer c is preferably 1 μm or less, preferably 0.01 to 0.5 μm, from the viewpoint of stability of the surface resistance value and adhesion to the pressure-sensitive adhesive layer 21, and 0. It is preferably 01 to 0.2 μm, and more preferably 0.01 to 0.1 μm. Further, the surface resistance value of the conductive layer c is preferably 1 × 10 7 to 1 × 10 12 Ω / □ from the viewpoint of the antistatic function, and is preferably 1 × 10 7 to 1 × 10 11 Ω / □. It is preferable that the value is 1 × 10 7 to 1 × 10 10 Ω / □.
前記導電層cの厚さは、表面抵抗値の安定性及び粘着剤層21との密着性の観点から1μm以下であるのが好ましく、0.01~0.5μmであるのが好ましく、0.01~0.2μmであるのが好ましく、さらに0.01~0.1μmであるのが好ましい。また、前記導電層cの表面抵抗値は帯電防止機能の観点から、1×107~1×1012Ω/□であるのが好ましく、1×107~1×1011Ω/□であるのが好ましく、さらに1×107~1×1010Ω/□であるのが好ましい。 <Conductive layer>
The thickness of the conductive layer c is preferably 1 μm or less, preferably 0.01 to 0.5 μm, from the viewpoint of stability of the surface resistance value and adhesion to the pressure-
導電層は、各種の帯電防止剤組成物から形成することができる。導電層を形成する帯電防止剤としては、イオン性界面活性剤系、導電性ポリマー、導電性微粒子、カーボンナノチューブ等を用いることができる。
The conductive layer can be formed from various antistatic agent compositions. As the antistatic agent forming the conductive layer, an ionic surfactant system, a conductive polymer, conductive fine particles, carbon nanotubes and the like can be used.
これら帯電防止剤のなかでも導電性ポリマー、カーボンナノチューブは光学特性、外観、帯電防止効果および帯電防止効果の熱時、加湿時での安定性という観点から好ましく使用される。特に、ポリアニリン、ポリチオフェン等の導電性ポリマーが好ましく使用される。導電性ポリマーは有機溶剤可溶性、水溶性、水分散性のものを適宜使用可能だが、水溶性導電性ポリマーまたは水分散性導電性ポリマーが好ましく使用される。水溶性導電性ポリマーや水分散性導電性ポリマーは帯電防止層を形成する際の塗布液を水溶液または水分散液として調製でき、当該塗布液は非水系の有機溶剤を用いる必要がなく、当該有機溶剤による光学フィルム基材の変質を抑えることができるためである。なお、水溶液または水分散液は、水のほかに水系の溶媒を含有できる。たとえば、メタノール、エタノール、n-プロパノール、イソプロパノール、n-ブタノール、イソブタノール、sec-ブタノール、tert-ブタノール、n-アミルアルコール、イソアミルアルコール、sec-アミルアルコール、tert-アミルアルコール、1-エチル-1-プロパノール、2-メチル-1-ブタノール、n-ヘキサノール、シクロヘキサノール等のアルコール類があげられる。
Among these antistatic agents, conductive polymers and carbon nanotubes are preferably used from the viewpoint of optical properties, appearance, antistatic effect, and stability of the antistatic effect during heat and humidification. In particular, conductive polymers such as polyaniline and polythiophene are preferably used. As the conductive polymer, an organic solvent-soluble, water-soluble, or water-dispersible polymer can be appropriately used, but a water-soluble conductive polymer or a water-dispersible conductive polymer is preferably used. The water-soluble conductive polymer and the water-dispersible conductive polymer can be prepared as an aqueous solution or an aqueous dispersion as a coating liquid for forming an antistatic layer, and the coating liquid does not need to use a non-aqueous organic solvent and is organic. This is because the deterioration of the optical film base material due to the solvent can be suppressed. The aqueous solution or the aqueous dispersion can contain an aqueous solvent in addition to water. For example, methanol, ethanol, n-propanol, isopropanol, n-butanol, isobutanol, sec-butanol, tert-butanol, n-amyl alcohol, isoamyl alcohol, sec-amyl alcohol, tert-amyl alcohol, 1-ethyl-1. -Alcohols such as propanol, 2-methyl-1-butanol, n-hexanol, cyclohexanol and the like can be mentioned.
また、前記ポリアニリン、ポリチオフェン等の水溶性導電性ポリマーまたは水分散性導電性ポリマーは、分子中に親水性官能基を有することが好ましい。親水性官能基としては、たとえばスルホン基、アミノ基、アミド基、イミノ基、四級アンモニウム塩基、ヒドロキシル基、メルカプト基、ヒドラジノ基、カルボキシル基、硫酸エステル基、リン酸エステル基、またはそれらの塩等があげられる。分子内に親水性官能基を有することにより水に溶けやすくなったり、水に微粒子状で分散しやすくなり、前記水溶性導電性ポリマーまたは水分散性導電性ポリマーを容易に調製することができる。
Further, the water-soluble conductive polymer such as polyaniline and polythiophene or the water-dispersible conductive polymer preferably has a hydrophilic functional group in the molecule. Examples of the hydrophilic functional group include a sulfon group, an amino group, an amide group, an imino group, a quaternary ammonium base, a hydroxyl group, a mercapto group, a hydrazino group, a carboxyl group, a sulfate ester group, a phosphoric acid ester group, or a salt thereof. And so on. By having a hydrophilic functional group in the molecule, it becomes easy to be dissolved in water or dispersed in water in the form of fine particles, and the water-soluble conductive polymer or the water-dispersible conductive polymer can be easily prepared.
水溶性導電ポリマーの市販品の例としては、ポリアニリンスルホン酸(三菱レーヨン社製,ポリスチレン換算による重量平均分子量150000)等があげられる。水分散性導電ポリマーの市販品の例としては、ポリチオフェン系導電性ポリマー(ナガセケムテック社製、商品名,デナトロンシリーズ)等があげられる。
Examples of commercially available water-soluble conductive polymers include polyaniline sulfonic acid (manufactured by Mitsubishi Rayon Co., Ltd., weight average molecular weight of 150,000 in terms of polystyrene). Examples of commercially available water-dispersible conductive polymers include polythiophene-based conductive polymers (manufactured by Nagase Chemtech, trade name, Denatron series).
また導電層の形成材料としては、前記帯電防止剤とともに、帯電防止剤の皮膜形成性、光学フィルムへの密着性の向上等を目的に、バインダー成分を添加することもできる。帯電防止剤が水溶性導電性ポリマーまたは水分散性導電性ポリマーの水系材料の場合には、水溶性もしくは水分散性のバインダー成分を用いる。バインダーの例としては、オキサゾリン基含有ポリマー、ポリウレタン系樹脂、ポリエステル系樹脂、アクリル系樹脂、ポリエーテル系樹脂、セルロース系樹脂、ポリビニルアルコール系樹脂、エポキシ樹脂、ポリビニルピロリドン、ポリスチレン系樹脂、ポリエチレングリコール、ペンタエリスリトール等があげられる。特にポリウレタン系樹脂、ポリエステル系樹脂、アクリル系樹脂が好ましい。これらバインダーは1種または2種以上を適宜その用途に合わせて用いることができる。
Further, as a material for forming the conductive layer, a binder component can be added together with the antistatic agent for the purpose of improving the film-forming property of the antistatic agent and the adhesion to the optical film. When the antistatic agent is a water-soluble conductive polymer or a water-based material of the water-dispersible conductive polymer, a water-soluble or water-dispersible binder component is used. Examples of binders include oxazoline group-containing polymers, polyurethane resins, polyester resins, acrylic resins, polyether resins, cellulose resins, polyvinyl alcohol resins, epoxy resins, polyvinylpyrrolidone, polystyrene resins, polyethylene glycol, etc. Examples include pentaerythritol. In particular, polyurethane-based resins, polyester-based resins, and acrylic-based resins are preferable. One or two or more of these binders can be appropriately used according to the intended use.
帯電防止剤、バインダーの使用量は、それらの種類にもよるが、得られる導電層の表面抵抗値が1×107~1×1012Ω/□になるように制御するのが好ましい。
The amount of the antistatic agent and the binder used depends on their types, but it is preferable to control the surface resistance value of the obtained conductive layer to be 1 × 10 7 to 1 × 10 12 Ω / □.
<粘着剤層>
前記粘着剤層は、(メタ)アクリル系ポリマー(A)およびイオン性化合物(B)含有する粘着剤組成物より形成される。 <Adhesive layer>
The pressure-sensitive adhesive layer is formed of a pressure-sensitive adhesive composition containing a (meth) acrylic polymer (A) and an ionic compound (B).
前記粘着剤層は、(メタ)アクリル系ポリマー(A)およびイオン性化合物(B)含有する粘着剤組成物より形成される。 <Adhesive layer>
The pressure-sensitive adhesive layer is formed of a pressure-sensitive adhesive composition containing a (meth) acrylic polymer (A) and an ionic compound (B).
前記(メタ)アクリル系ポリマー(A)は、モノマー単位として、アルキル(メタ)アクリレートを主成分として含有する。なお、(メタ)アクリレートはアクリレートおよび/またはメタクリレートをいい、本発明の(メタ)とは同様の意味である。
The (meth) acrylic polymer (A) contains an alkyl (meth) acrylate as a main component as a monomer unit. In addition, (meth) acrylate means acrylate and / or methacrylate, and has the same meaning as (meth) of the present invention.
(メタ)アクリル系ポリマー(A)の主骨格を構成する、アルキル(メタ)アクリレートとしては、直鎖状または分岐鎖状のアルキル基の炭素数1~18のものを例示できる。例えば、前記アルキル基としては、メチル基、エチル基、プロピル基、イソプロピル基、ブチル基、イソブチル基、アミル基、ヘキシル基、シクロヘキシル基、ヘプチル基、2-エチルヘキシル基、イソオクチル基、ノニル基、デシル基、イソデシル基、ドデシル基、イソミリスチル基、ラウリル基、トリデシル基、ペンタデシル基、ヘキサデシル基、ヘプタデシル基、オクタデシル基、等を例示できる。これらは単独であるいは組み合わせて使用することができる。これらアルキル基の平均炭素数は3~9であるのが好ましい。
Examples of the alkyl (meth) acrylate constituting the main skeleton of the (meth) acrylic polymer (A) include those having a linear or branched alkyl group having 1 to 18 carbon atoms. For example, the alkyl group includes methyl group, ethyl group, propyl group, isopropyl group, butyl group, isobutyl group, amyl group, hexyl group, cyclohexyl group, heptyl group, 2-ethylhexyl group, isooctyl group, nonyl group and decyl. Examples thereof include a group, an isodecyl group, a dodecyl group, an isomyristyl group, a lauryl group, a tridecyl group, a pentadecyl group, a hexadecyl group, a heptadecyl group, an octadecyl group and the like. These can be used alone or in combination. The average carbon number of these alkyl groups is preferably 3 to 9.
前記アルキル(メタ)アクリレートの重量比率は、モノマー単位として、(メタ)アクリル系ポリマー(A)を構成する全構成モノマー(100重量%)の重量比率において、70重量%以上であるのが好ましい。前記アルキル(メタ)アクリレートの重量比率は、他の共重合モノマーの残部として考えることができる。前記アルキル(メタ)アクリレートの重量比率を前記範囲に設定することは、接着性を確保するうえで好ましい。
The weight ratio of the alkyl (meth) acrylate is preferably 70% by weight or more in terms of the weight ratio of all the constituent monomers (100% by weight) constituting the (meth) acrylic polymer (A) as a monomer unit. The weight ratio of the alkyl (meth) acrylate can be considered as the balance of the other copolymerized monomers. It is preferable to set the weight ratio of the alkyl (meth) acrylate in the above range in order to ensure adhesiveness.
前記(メタ)アクリル系ポリマー(A)中には、前記アルキル(メタ)アクリレートのモノマーユニットの他に、接着性や耐熱性の改善を目的に、(メタ)アクリロイル基またはビニル基等の不飽和二重結合を有する重合性の官能基を有する、1種類以上の共重合モノマーを共重合により導入することができる。
In the (meth) acrylic polymer (A), in addition to the above-mentioned alkyl (meth) acrylate monomer unit, unsaturated (meth) acryloyl group, vinyl group, etc. are used for the purpose of improving adhesiveness and heat resistance. One or more types of copolymerizable monomers having a polymerizable functional group having a double bond can be introduced by copolymerization.
前記共重合モノマーとしては、例えば、カルボキシル基含有モノマー、ヒドロキシル基含有モノマー、アミド基含有モノマー等の官能基含有モノマーを例示できる。
Examples of the copolymerization monomer include functional group-containing monomers such as a carboxyl group-containing monomer, a hydroxyl group-containing monomer, and an amide group-containing monomer.
カルボキシル基含有モノマーは、その構造中にカルボキシル基を含み、かつ(メタ)アクリロイル基、ビニル基等の重合性不飽和二重結合を含む化合物である。カルボキシル基含有モノマーの具体例としては、例えば、(メタ)アクリル酸、カルボキシエチル(メタ)アクリレート、カルボキシペンチル(メタ)アクリレート、イタコン酸、マレイン酸、フマール酸、クロトン酸等が挙げられる。前記カルボキシル基含有モノマーのなかでも、共重合性、価格、および粘着特性の観点からアクリル酸が好ましい。
The carboxyl group-containing monomer is a compound containing a carboxyl group in its structure and containing a polymerizable unsaturated double bond such as a (meth) acryloyl group and a vinyl group. Specific examples of the carboxyl group-containing monomer include (meth) acrylic acid, carboxyethyl (meth) acrylate, carboxypentyl (meth) acrylate, itaconic acid, maleic acid, fumaric acid, crotonic acid and the like. Among the carboxyl group-containing monomers, acrylic acid is preferable from the viewpoint of copolymerizability, price, and adhesive properties.
ヒドロキシル基含有モノマーは、その構造中にヒドロキシル基を含み、かつ(メタ)アクリロイル基、ビニル基等の重合性不飽和二重結合を含む化合物である。ヒドロキシル基含有モノマーの具体例としては、例えば、2-ヒドロキシエチル(メタ)アクリレート、3-ヒドロキシプロピル(メタ)アクリレート、4-ヒドロキシブチル(メタ)アクリレート、6-ヒドロキシヘキシル(メタ)アクリレート、8-ヒドロキシオクチル(メタ)アクリレート、10-ヒドロキシデシル(メタ)アクリレート、12-ヒドロキシラウリル(メタ)アクリレート等の、ヒドロキシアルキル(メタ)アクリレートや(4-ヒドロキシメチルシクロヘキシル)-メチルアクリレート等が挙げられる。前記ヒドロキシル基含有モノマーのなかでも、耐久性の点から、2-ヒドロキシエチル(メタ)アクリレート、4-ヒドロキシブチル(メタ)アクリレートが好ましく、特に4-ヒドロキシブチル(メタ)アクリレートが好ましい。
The hydroxyl group-containing monomer is a compound containing a hydroxyl group in its structure and containing a polymerizable unsaturated double bond such as a (meth) acryloyl group or a vinyl group. Specific examples of the hydroxyl group-containing monomer include 2-hydroxyethyl (meth) acrylate, 3-hydroxypropyl (meth) acrylate, 4-hydroxybutyl (meth) acrylate, 6-hydroxyhexyl (meth) acrylate, and 8-hydroxyhexyl (meth) acrylate. Examples thereof include hydroxyalkyl (meth) acrylates such as hydroxyoctyl (meth) acrylates, 10-hydroxydecyl (meth) acrylates and 12-hydroxylauryl (meth) acrylates, and (4-hydroxymethylcyclohexyl) -methyl acrylates. Among the hydroxyl group-containing monomers, 2-hydroxyethyl (meth) acrylate and 4-hydroxybutyl (meth) acrylate are preferable, and 4-hydroxybutyl (meth) acrylate is particularly preferable, from the viewpoint of durability.
カルボキシル基含有モノマー、ヒドロキシル基含有モノマーは、粘着剤組成物が架橋剤を含有する場合に、架橋剤との反応点になる。カルボキシル基含有モノマー、ヒドロキシル基含有モノマーは分子間架橋剤との反応性に富むため、得られる粘着剤層の凝集性や耐熱性の向上のために好ましく用いられる。またカルボキシル基含有モノマーは耐久性とリワーク性を両立させる点で好ましく、ヒドロキシル基含有モノマーはリワーク性の点で好ましい。
The carboxyl group-containing monomer and the hydroxyl group-containing monomer serve as reaction points with the cross-linking agent when the pressure-sensitive adhesive composition contains the cross-linking agent. Since the carboxyl group-containing monomer and the hydroxyl group-containing monomer are highly reactive with the intermolecular cross-linking agent, they are preferably used for improving the cohesiveness and heat resistance of the obtained pressure-sensitive adhesive layer. Further, the carboxyl group-containing monomer is preferable in terms of achieving both durability and reworkability, and the hydroxyl group-containing monomer is preferable in terms of reworkability.
カルボキシル基含有モノマーの前記重量比率は、10重量%以下であるのが好ましく、さらには0.01~8重量%が好ましく、さらには0.05~6重量%が好ましく、さらには0.1~5重量%が好ましい。カルボキシル基含有モノマーの重量比率を0.01重量%以上とすることは耐久性の点で好ましい。一方、10重量%を超える場合にはリワーク性の点から好ましくない。
The weight ratio of the carboxyl group-containing monomer is preferably 10% by weight or less, more preferably 0.01 to 8% by weight, further preferably 0.05 to 6% by weight, and further preferably 0.1 to 0.1% by weight. 5% by weight is preferable. It is preferable that the weight ratio of the carboxyl group-containing monomer is 0.01% by weight or more from the viewpoint of durability. On the other hand, if it exceeds 10% by weight, it is not preferable from the viewpoint of reworkability.
ヒドロキシル基含有モノマーの前記重量比率は、3重量%以下であるのが好ましく、さらには0.01~3重量%が好ましく、さらには0.1~2重量%が好ましく、さらには0.2~2重量%が好ましい。ヒドロキシル基含有モノマーの重量比率が0.01重量%以上とすることは、粘着剤層を架橋する観点、耐久性や粘着特性の点で好ましい。一方、3重量%を超える場合には、耐久性の点から好ましくない。
The weight ratio of the hydroxyl group-containing monomer is preferably 3% by weight or less, more preferably 0.01 to 3% by weight, further preferably 0.1 to 2% by weight, and further 0.2 to 0.2 to 2% by weight. 2% by weight is preferable. It is preferable that the weight ratio of the hydroxyl group-containing monomer is 0.01% by weight or more from the viewpoint of cross-linking the pressure-sensitive adhesive layer, durability and adhesive properties. On the other hand, if it exceeds 3% by weight, it is not preferable from the viewpoint of durability.
アミド基含有モノマーは、その構造中にアミド基を含み、かつ(メタ)アクリロイル基、ビニル基等の重合性不飽和二重結合を含む化合物である。アミド基含有モノマーの具体例としては、(メタ)アクリルアミド、N,N-ジメチル(メタ)アクリルアミド、N,N-ジエチル(メタ)アクリルアミド、N-イソプロピルアクリルアミド、N-メチル(メタ)アクリルアミド、N-ブチル(メタ)アクリルアミド、N-ヘキシル(メタ)アクリルアミド、N-メチロール(メタ)アクリルアミド、N-メチロール-N-プロパン(メタ)アクリルアミド、アミノメチル(メタ)アクリルアミド、アミノエチル(メタ)アクリルアミド、メルカプトメチル(メタ)アクリルアミド、メルカプトエチル(メタ)アクリルアミド等のアクリルアミド系モノマー;N-(メタ)アクリロイルモルホリン、N-(メタ)アクリロイルピペリジン、N-(メタ)アクリロイルピロリジン等のN-アクリロイル複素環モノマー;N-ビニルピロリドン、N-ビニル-ε-カプロラクタム等のN-ビニル基含有ラクタム系モノマー等が挙げられる。アミド基含有モノマーは、経時的な(特に加湿環境下での)表面抵抗値の上昇を抑制したり、耐久性を満足させたりするうえで好ましく、さらには異形クラックを抑制するうえでも好ましい。特に、アミド基含有モノマーのなかでも、特に、N-ビニル基含有ラクタム系モノマーは、経時的(特に加湿環境下)にける表面抵抗値の上昇を抑制したり、透明導電層(タッチセンサー層)に対する耐久性を満足させたり、異形クラックを抑制するうえで好ましい。
The amide group-containing monomer is a compound containing an amide group in its structure and containing a polymerizable unsaturated double bond such as a (meth) acryloyl group and a vinyl group. Specific examples of the amide group-containing monomer include (meth) acrylamide, N, N-dimethyl (meth) acrylamide, N, N-diethyl (meth) acrylamide, N-isopropylacrylamide, N-methyl (meth) acrylamide, and N-. Butyl (meth) acrylamide, N-hexyl (meth) acrylamide, N-methylol (meth) acrylamide, N-methylol-N-propane (meth) acrylamide, aminomethyl (meth) acrylamide, aminoethyl (meth) acrylamide, mercaptomethyl Acrylamide-based monomers such as (meth) acrylamide and mercaptoethyl (meth) acrylamide; N-acrylloyl heterocyclic monomers such as N- (meth) acryloylmorpholin, N- (meth) acryloyl piperidine, N- (meth) acryloylpyrrolidin; Examples thereof include N-vinyl group-containing lactam-based monomers such as -vinylpyrrolidone and N-vinyl-ε-caprolactam. The amide group-containing monomer is preferable in suppressing an increase in surface resistance value over time (particularly in a humid environment), satisfying durability, and further suppressing deformed cracks. In particular, among the amide group-containing monomers, the N-vinyl group-containing lactam-based monomer suppresses an increase in the surface resistance value over time (particularly in a humid environment), and is a transparent conductive layer (touch sensor layer). It is preferable for satisfying the durability against and suppressing irregular cracks.
アミド基含有モノマーの前記重量比率が大きくなると、光学フィルムに対する投錨性が低下する傾向があるため、前記重量比率は、10重量%以下であるのが好ましく、さらには5重量%以下であるのが特に好ましい。アミド基含有モノマーの前記重量比率は、経時的(特に加湿環境下)な表面抵抗値の上昇を抑制する観点から、0.1重量%以上であるのが好ましい。前記重量比率は、0.3重量%以上が好ましく、さらには0.5重量%以上であるのが好ましい。アミド基含有モノマーは、本発明の粘着剤層が含有するイオン性化合物(B)との関係で好適である。
As the weight ratio of the amide group-containing monomer increases, the anchoring property with respect to the optical film tends to decrease. Therefore, the weight ratio is preferably 10% by weight or less, more preferably 5% by weight or less. Especially preferable. The weight ratio of the amide group-containing monomer is preferably 0.1% by weight or more from the viewpoint of suppressing an increase in the surface resistance value over time (particularly in a humid environment). The weight ratio is preferably 0.3% by weight or more, more preferably 0.5% by weight or more. The amide group-containing monomer is suitable in relation to the ionic compound (B) contained in the pressure-sensitive adhesive layer of the present invention.
前記粘着剤層の形成に用いられる粘着剤組成物において、ベースポリマーである(メタ)アクリル系ポリマー(A)中の側鎖に導入されたアミド基が存在している場合には、当該アミド基の存在によって、加湿環境下においても、イオン性化合物(B)を配合したことにより調整された粘着剤層の表面抵抗値が変動して大きくなることが抑制され、所望の値の範囲内に維持するうえで好ましい。前記(メタ)アクリル系ポリマー(A)中の側鎖に共重合モノマーの官能基として導入されたアミド基の存在によって、(メタ)アクリル系ポリマー(A)とイオン性化合物(B)との相溶性が上がると考えられる。
In the pressure-sensitive adhesive composition used for forming the pressure-sensitive adhesive layer, if an amide group introduced into the side chain of the (meth) acrylic polymer (A) as the base polymer is present, the amide group is present. Due to the presence of, the surface resistance value of the pressure-sensitive adhesive layer adjusted by blending the ionic compound (B) is suppressed from fluctuating and increasing even in a humid environment, and is maintained within the desired value range. It is preferable to do so. The phase of the (meth) acrylic polymer (A) and the ionic compound (B) due to the presence of an amide group introduced as a functional group of the copolymerization monomer in the side chain of the (meth) acrylic polymer (A). It is thought that the solubility will increase.
また、前記粘着剤層は、ベースポリマーである(メタ)アクリル系ポリマー(A)中の側鎖に導入されたアミド基が存在している場合には、ガラスおよび透明導電層(ITO層等)のいずれに対しても耐久性が良好であり、液晶パネルに貼り付けられた状態において剥がれや、浮き等の発生を抑えることができる。また、加湿環境下(加湿信頼性試験後)においても、耐久性を満足することができる。
Further, the pressure-sensitive adhesive layer is made of glass or a transparent conductive layer (ITO layer or the like) when an amide group introduced into the side chain of the (meth) acrylic polymer (A) as the base polymer is present. The durability is good for all of the above, and it is possible to suppress the occurrence of peeling, floating, etc. in the state of being attached to the liquid crystal panel. Further, the durability can be satisfied even in a humidified environment (after the humidification reliability test).
また共重合モノマーとしては、例えば、芳香環含有(メタ)アクリレートを用いることができる。芳香環含有(メタ)アクリレートは、その構造中に芳香環構造を含み、かつ(メタ)アクリロイル基を含む化合物である。芳香環としては、ベンゼン環、ナフタレン環、またはビフェニル環が挙げられる。
As the copolymerization monomer, for example, an aromatic ring-containing (meth) acrylate can be used. An aromatic ring-containing (meth) acrylate is a compound having an aromatic ring structure in its structure and containing a (meth) acryloyl group. Examples of the aromatic ring include a benzene ring, a naphthalene ring, and a biphenyl ring.
芳香環含有(メタ)アクリレートの具体例としては、例えば、ベンジル(メタ)アクリレート、フェニル(メタ)アクリレート、o-フェニルフェノール(メタ)アクリレートフェノキシ(メタ)アクリレート、フェノキシエチル(メタ)アクリレート、フェノキシプロピル(メタ)アクリレート、フェノキシジエチレングリコール(メタ)アクリレート、エチレンオキサイド変性ノニルフェノール(メタ)アクリレート、エチレンオキサイド変性クレゾール(メタ)アクリレート、フェノールエチレンオキサイド変性(メタ)アクリレート、2-ヒドロキシ-3-フェノキシプロピル(メタ)アクリレート、メトキシベンジル(メタ)アクリレート、クロロベンジル(メタ)アクリレート、クレジル(メタ)アクリレート、ポリスチリル(メタ)アクリレート等のベンゼン環を有するもの;ヒドロキシエチル化β-ナフトールアクリレート、2-ナフトエチル(メタ)アクリレート、2-ナフトキシエチルアクリレート、2-(4-メトキシ-1-ナフトキシ)エチル(メタ)アクリレート等のナフタレン環を有するもの;ビフェニル(メタ)アクリレート等のビフェニル環を有するもの挙げられる。
Specific examples of the aromatic ring-containing (meth) acrylate include, for example, benzyl (meth) acrylate, phenyl (meth) acrylate, o-phenylphenol (meth) acrylate phenoxy (meth) acrylate, phenoxyethyl (meth) acrylate, and phenoxypropyl. (Meta) acrylate, phenoxydiethylene glycol (meth) acrylate, ethylene oxide-modified nonylphenol (meth) acrylate, ethylene oxide-modified cresol (meth) acrylate, phenolethylene oxide-modified (meth) acrylate, 2-hydroxy-3-phenoxypropyl (meth) Those having a benzene ring such as acrylate, methoxybenzyl (meth) acrylate, chlorobenzyl (meth) acrylate, cresyl (meth) acrylate, polystyryl (meth) acrylate; hydroxyethylated β-naphthol acrylate, 2-naphthoethyl (meth) acrylate , 2-naphthoxyethyl acrylate, 2- (4-methoxy-1-naphthoxy) ethyl (meth) acrylate or the like having a naphthalene ring; examples thereof include those having a biphenyl ring such as biphenyl (meth) acrylate.
前記芳香環含有(メタ)アクリレートとしては、粘着特性や耐久性の点から、ベンジル(メタ)アクリレート、フェノキシエチル(メタ)アクリレートが好ましく、特にフェノキシエチル(メタ)アクリレートが好ましい。
As the aromatic ring-containing (meth) acrylate, benzyl (meth) acrylate and phenoxyethyl (meth) acrylate are preferable, and phenoxyethyl (meth) acrylate is particularly preferable, from the viewpoint of adhesive properties and durability.
芳香環含有(メタ)アクリレートの前記重量比率は、25重量%以下であるのが好ましく、さらには3~25重量%が好ましく、さらには10~22重量%が好ましく、さらには14~20重量%が好ましい。芳香環含有(メタ)アクリレートの重量比率が3重量%以上である場合には、表示ムラを抑制するうえで好ましい。一方、25重量%を超えると表示ムラの却って抑制が十分でなく、耐久性が低下する傾向がある。
The weight ratio of the aromatic ring-containing (meth) acrylate is preferably 25% by weight or less, more preferably 3 to 25% by weight, further preferably 10 to 22% by weight, and further preferably 14 to 20% by weight. Is preferable. When the weight ratio of the aromatic ring-containing (meth) acrylate is 3% by weight or more, it is preferable in order to suppress display unevenness. On the other hand, if it exceeds 25% by weight, the display unevenness is not sufficiently suppressed, and the durability tends to decrease.
上記以外の他の共重合モノマーの具体例としては、;無水マレイン酸、無水イタコン酸等の酸無水物基含有モノマー;アクリル酸のカプロラクトン付加物;アリルスルホン酸、2-(メタ)アクリルアミド-2-メチルプロパンスルホン酸、(メタ)アクリルアミドプロパンスルホン酸、スルホプロピル(メタ)アクリレート、等のスルホン酸基含有モノマー;2-ヒドロキシエチルアクリロイルホスフェート等の燐酸基含有モノマー等が挙げられる。
Specific examples of other copolymerization monomers other than the above include; acid anhydride group-containing monomers such as maleic anhydride and itaconic anhydride; caprolactone adducts of acrylic acid; allylsulfonic acid, 2- (meth) acrylamide-2. -Sulfonic acid group-containing monomers such as methylpropanesulfonic acid, (meth) acrylamide propanesulfonic acid, sulfopropyl (meth) acrylate; and phosphoric acid group-containing monomers such as 2-hydroxyethylacryloyl phosphate.
また、アミノエチル(メタ)アクリレート、N,N-ジメチルアミノエチル(メタ)アクリレート、t-ブチルアミノエチル(メタ)アクリレート等のアルキルアミノアルキル(メタ)アクリレート;メトキシエチル(メタ)アクリレート、エトキシエチル(メタ)アクリレート等のアルコキシアルキル(メタ)アクリレート;N-(メタ)アクリロイルオキシメチレンスクシンイミドやN-(メタ)アクリロイル-6-オキシヘキサメチレンスクシンイミド、N-(メタ)アクリロイル-8-オキシオクタメチレンスクシンイミド等のスクシンイミド系モノマー;N-シクロヘキシルマレイミドやN-イソプロピルマレイミド、N-ラウリルマレイミドやN-フェニルマレイミド等のマレイミド系モノマー;N-メチルイタコンイミド、N-エチルイタコンイミド、N-ブチルイタコンイミド、N-オクチルイタコンイミド、N-2-エチルヘキシルイタコンイミド、N-シクロヘキシルイタコンイミド、N-ラウリルイタコンイミド等のイタコンイミド系モノマー、等も改質目的のモノマー例として挙げられる。
In addition, alkylaminoalkyl (meth) acrylates such as aminoethyl (meth) acrylate, N, N-dimethylaminoethyl (meth) acrylate, and t-butylaminoethyl (meth) acrylate; methoxyethyl (meth) acrylate, ethoxyethyl ( Alkoxyalkyl (meth) acrylates such as meta) acrylates; N- (meth) acryloyloxymethylene succinimide, N- (meth) acryloyl-6-oxyhexamethylene succinimide, N- (meth) acryloyl-8-oxyoctamethylene succinimide, etc. Succinimide-based monomers; maleimide-based monomers such as N-cyclohexyl maleimide, N-isopropyl maleimide, N-lauryl maleimide and N-phenylmaleimide; N-methylitaconimide, N-ethylitaconimide, N-butylitaconimide, N- Itaconimide-based monomers such as octylitaconimide, N-2-ethylhexylitaconimide, N-cyclohexylitaconimide, and N-laurylitaconimide are also mentioned as examples of monomers for modification purposes.
さらに改質モノマーとして、酢酸ビニル、プロピオン酸ビニル等のビニル系モノマー;アクリロニトリル、メタクリロニトリル等のシアノアクリレート系モノマー;グリシジル(メタ)アクリレート等のエポキシ基含有(メタ)アクリレート;ポリエチレングリコール(メタ)アクリレート、ポリプロピレングリコール(メタ)アクリレート、メトキシエチレングリコール(メタ)アクリレート、メトキシポリプロピレングリコール(メタ)アクリレート等のグリコール系(メタ)アクリレート;テトラヒドロフルフリル(メタ)アクリレート、フッ素(メタ)アクリレート、シリコーン(メタ)アクリレートや2-メトキシエチルアクリレート等の(メタ)アクリレートモノマー等も使用することができる。さらには、イソプレン、ブタジエン、イソブチレン、ビニルエーテル等が挙げられる。
Further, as the modified monomer, a vinyl-based monomer such as vinyl acetate and vinyl propionate; a cyanoacrylate-based monomer such as acrylonitrile and methacrylonitrile; an epoxy group-containing (meth) acrylate such as glycidyl (meth) acrylate; and polyethylene glycol (meth). Glycol-based (meth) acrylates such as acrylates, polypropylene glycol (meth) acrylates, methoxyethylene glycol (meth) acrylates, and methoxypolypropylene glycol (meth) acrylates; tetrahydrofurfuryl (meth) acrylates, fluorine (meth) acrylates, silicones (meth). ) (Meta) acrylate monomers such as acrylate and 2-methoxyethyl acrylate can also be used. Further, isoprene, butadiene, isobutylene, vinyl ether and the like can be mentioned.
さらに、上記以外の共重合可能なモノマーとして、ケイ素原子を含有するシラン系モノマー等が挙げられる。シラン系モノマーとしては、例えば、3-アクリロキシプロピルトリエトキシシラン、ビニルトリメトキシシラン、ビニルトリエトキシシラン、4-ビニルブチルトリメトキシシラン、4-ビニルブチルトリエトキシシラン、8-ビニルオクチルトリメトキシシラン、8-ビニルオクチルトリエトキシシラン、10-メタクリロイルオキシデシルトリメトキシシラン、10-アクリロイルオキシデシルトリメトキシシラン、10-メタクリロイルオキシデシルトリエトキシシラン、10-アクリロイルオキシデシルトリエトキシシラン等が挙げられる。
Further, examples of copolymerizable monomers other than the above include silane-based monomers containing a silicon atom. Examples of the silane-based monomer include 3-acryloxypropyltriethoxysilane, vinyltrimethoxysilane, vinyltriethoxysilane, 4-vinylbutyltrimethoxysilane, 4-vinylbutyltriethoxysilane, and 8-vinyloctyltrimethoxysilane. , 8-Vinyloctyloxydecyltriethoxysilane, 10-methacryloyloxydecyltrimethoxysilane, 10-acryloyloxydecyltrimethoxysilane, 10-methacryloyloxydecyltriethoxysilane, 10-acryloyloxydecyltriethoxysilane and the like.
また、共重合モノマーとしては、トリプロピレングリコールジ(メタ)アクリレート、テトラエチレングリコールジ(メタ)アクリレート、1,6-ヘキサンジオールジ(メタ)アクリレート、ビスフェノールAジグリシジルエーテルジ(メタ)アクリレート、ネオペンチルグリコールジ(メタ)アクリレート、トリメチロールプロパントリ(メタ)アクリレート、ペンタエリスリトールトリ(メタ)アクリレート、ペンタエリスリトールテトラ(メタ)アクリレート、ジペンタエリスリトールペンタ(メタ)アクリレート、ジペンタエリスリトールヘキサ(メタ)アクリレート、カプロラクトン変性ジペンタエリスリトールヘキサ(メタ)アクリレート等の(メタ)アクリル酸と多価アルコールとのエステル化物等の(メタ)アクリロイル基、ビニル基等の不飽和二重結合を2個以上有する多官能性モノマーや、ポリエステル、エポキシ、ウレタン等の骨格にモノマー成分と同様の官能基として(メタ)アクリロイル基、ビニル基等の不飽和二重結合を2個以上付加したポリエステル(メタ)アクリレート、エポキシ(メタ)アクリレート、ウレタン(メタ)アクリレート等を用いることもできる。
Examples of the copolymerization monomer include tripropylene glycol di (meth) acrylate, tetraethylene glycol di (meth) acrylate, 1,6-hexanediol di (meth) acrylate, bisphenol A diglycidyl ether di (meth) acrylate, and neo. Pentyl glycol di (meth) acrylate, trimethyl propantri (meth) acrylate, pentaerythritol tri (meth) acrylate, pentaerythritol tetra (meth) acrylate, dipentaerythritol penta (meth) acrylate, dipentaerythritol hexa (meth) acrylate , Caprolactone-modified dipentaerythritol Hexa (meth) Acrylate and other (meth) acrylic acids and polyhydric alcohols such as esterified products such as (meth) acryloyl groups and vinyl groups and other unsaturated double bonds having two or more unsaturated double bonds. Polyester (meth) acrylates and epoxys (meth) acrylates and epoxys in which two or more unsaturated double bonds such as (meth) acryloyl groups and vinyl groups are added as functional groups similar to the monomer components to the skeletons of sex monomers, polyesters, epoxys, urethanes, etc. Meta) acrylate, urethane (meth) acrylate and the like can also be used.
(メタ)アクリル系ポリマー(A)における前記他の共重合モノマーの割合は、前記(メタ)アクリル系ポリマー(A)の全構成モノマー(100重量%)の重量比率において、0~10重量%程度、さらには0~7重量%程度、さらには0~5重量%程度であるのが好ましい。
The proportion of the other copolymerized monomer in the (meth) acrylic polymer (A) is about 0 to 10% by weight based on the weight ratio of all the constituent monomers (100% by weight) of the (meth) acrylic polymer (A). Further, it is preferably about 0 to 7% by weight, more preferably about 0 to 5% by weight.
本発明の(メタ)アクリル系ポリマー(A)は、通常、重量平均分子量が100万~250万であることが好ましい。耐久性、特に耐熱性を考慮すれば、重量平均分子量は120万~200万であるのが好ましい。重量平均分子量が100万以上であると、耐熱性の点で好ましい。また、重量平均分子量が250万よりも大きくなると粘着剤が硬くなりやすい傾向があり、剥がれが発生しやすくなる。また、分子量分布を示す、重量平均分子量(Mw)/数平均分子量(Mn)は、1.8以上10以下であるのが好ましく、さらには1.8~7であり、さらには1.8~5であるのが好ましい。分子量分布(Mw/Mn)が10を超える場合には耐久性の点で好ましくない。なお、重量平均分子量、分子量分布(Mw/Mn)は、GPC(ゲル・パーミエーション・クロマトグラフィー)により測定し、ポリスチレン換算により算出された値から求められる。
The (meth) acrylic polymer (A) of the present invention usually preferably has a weight average molecular weight of 1 million to 2.5 million. Considering durability, particularly heat resistance, the weight average molecular weight is preferably 1.2 million to 2 million. When the weight average molecular weight is 1 million or more, it is preferable from the viewpoint of heat resistance. Further, when the weight average molecular weight is larger than 2.5 million, the adhesive tends to be hard and peeling is likely to occur. The weight average molecular weight (Mw) / number average molecular weight (Mn), which indicates the molecular weight distribution, is preferably 1.8 or more and 10 or less, more preferably 1.8 to 7, and further 1.8 to. It is preferably 5. When the molecular weight distribution (Mw / Mn) exceeds 10, it is not preferable in terms of durability. The weight average molecular weight and the molecular weight distribution (Mw / Mn) are measured by GPC (gel permeation chromatography) and obtained from the values calculated by polystyrene conversion.
このような(メタ)アクリル系ポリマー(A)の製造は、溶液重合、塊状重合、乳化重合、各種ラジカル重合等の公知の製造方法を適宜選択できる。また、得られる(メタ)アクリル系ポリマー(A)は、ランダム共重合体、ブロック共重合体、グラフト共重合体等いずれでもよい。
For the production of such a (meth) acrylic polymer (A), known production methods such as solution polymerization, bulk polymerization, emulsion polymerization, and various radical polymerizations can be appropriately selected. Further, the obtained (meth) acrylic polymer (A) may be any of a random copolymer, a block copolymer, a graft copolymer and the like.
なお、溶液重合においては、重合溶媒として、例えば、酢酸エチル、トルエン等が用いられる。具体的な溶液重合例としては、反応は窒素等の不活性ガス気流下で、重合開始剤を加え、通常、50~70℃程度で、5~30時間程度の反応条件で行われる。
In solution polymerization, for example, ethyl acetate, toluene and the like are used as the polymerization solvent. As a specific example of solution polymerization, the reaction is carried out under an inert gas stream such as nitrogen, a polymerization initiator is added, and usually at about 50 to 70 ° C. under reaction conditions of about 5 to 30 hours.
ラジカル重合に用いられる重合開始剤、連鎖移動剤、乳化剤等は特に限定されず適宜選択して使用することができる。なお、(メタ)アクリル系ポリマー(A)の重量平均分子量は、重合開始剤、連鎖移動剤の使用量、反応条件により制御可能であり、これらの種類に応じて適宜のその使用量が調整される。
The polymerization initiator, chain transfer agent, emulsifier, etc. used for radical polymerization are not particularly limited and can be appropriately selected and used. The weight average molecular weight of the (meth) acrylic polymer (A) can be controlled by the amount of the polymerization initiator and the chain transfer agent used, and the reaction conditions, and the amount used is appropriately adjusted according to these types. To.
<イオン性化合物(B)>
本発明の粘着剤層を形成する粘着剤組成物が含有するイオン性化合物(B)としては、アルカリ金属塩及び/または有機カチオン-アニオン塩を好ましく用いることができる。アルカリ金属塩は、アルカリ金属の有機塩および無機塩を用いることができる。なお、本発明でいう、「有機カチオン-アニオン塩」とは、有機塩であって、そのカチオン成分が有機物で構成されているものを示し、アニオン成分は有機物であっても良いし、無機物であっても良い。「有機カチオン-アニオン塩」は、イオン性液体、イオン性固体とも言われる。前記粘着剤層に、イオン性化合物(B)を含有させることにより、粘着剤層の表面抵抗値を低下させて静電気発生を抑制することができ、帯電による液晶層の配向が乱れて光漏れ(帯電ムラ)が生じることを抑えることができる。 <Ionic compound (B)>
As the ionic compound (B) contained in the pressure-sensitive adhesive composition forming the pressure-sensitive adhesive layer of the present invention, an alkali metal salt and / or an organic cation-anion salt can be preferably used. As the alkali metal salt, organic salts and inorganic salts of alkali metals can be used. The term "organic cation-anionic salt" as used in the present invention refers to an organic salt whose cation component is composed of an organic substance, and the anion component may be an organic substance or an inorganic substance. There may be. The "organic cation-anionic salt" is also referred to as an ionic liquid or an ionic solid. By containing the ionic compound (B) in the pressure-sensitive adhesive layer, the surface resistance value of the pressure-sensitive adhesive layer can be lowered to suppress the generation of static electricity, and the orientation of the liquid crystal layer due to electrification is disturbed and light leakage (light leakage). It is possible to suppress the occurrence of uneven charging).
本発明の粘着剤層を形成する粘着剤組成物が含有するイオン性化合物(B)としては、アルカリ金属塩及び/または有機カチオン-アニオン塩を好ましく用いることができる。アルカリ金属塩は、アルカリ金属の有機塩および無機塩を用いることができる。なお、本発明でいう、「有機カチオン-アニオン塩」とは、有機塩であって、そのカチオン成分が有機物で構成されているものを示し、アニオン成分は有機物であっても良いし、無機物であっても良い。「有機カチオン-アニオン塩」は、イオン性液体、イオン性固体とも言われる。前記粘着剤層に、イオン性化合物(B)を含有させることにより、粘着剤層の表面抵抗値を低下させて静電気発生を抑制することができ、帯電による液晶層の配向が乱れて光漏れ(帯電ムラ)が生じることを抑えることができる。 <Ionic compound (B)>
As the ionic compound (B) contained in the pressure-sensitive adhesive composition forming the pressure-sensitive adhesive layer of the present invention, an alkali metal salt and / or an organic cation-anion salt can be preferably used. As the alkali metal salt, organic salts and inorganic salts of alkali metals can be used. The term "organic cation-anionic salt" as used in the present invention refers to an organic salt whose cation component is composed of an organic substance, and the anion component may be an organic substance or an inorganic substance. There may be. The "organic cation-anionic salt" is also referred to as an ionic liquid or an ionic solid. By containing the ionic compound (B) in the pressure-sensitive adhesive layer, the surface resistance value of the pressure-sensitive adhesive layer can be lowered to suppress the generation of static electricity, and the orientation of the liquid crystal layer due to electrification is disturbed and light leakage (light leakage). It is possible to suppress the occurrence of uneven charging).
<アルカリ金属塩>
アルカリ金属塩のカチオン成分を構成するアルカリ金属イオンとしては、リチウム、ナトリウム、カリウムの各イオンが挙げられる。これらアルカリ金属イオンのなかでもリチウムイオンが好ましい。 <Alkali metal salt>
Examples of the alkali metal ions constituting the cationic component of the alkali metal salt include lithium, sodium, and potassium ions. Among these alkali metal ions, lithium ions are preferable.
アルカリ金属塩のカチオン成分を構成するアルカリ金属イオンとしては、リチウム、ナトリウム、カリウムの各イオンが挙げられる。これらアルカリ金属イオンのなかでもリチウムイオンが好ましい。 <Alkali metal salt>
Examples of the alkali metal ions constituting the cationic component of the alkali metal salt include lithium, sodium, and potassium ions. Among these alkali metal ions, lithium ions are preferable.
アルカリ金属塩のアニオン成分は有機物で構成されていてもよく、無機物で構成されていてもよい。有機塩を構成するアニオン成分としては、例えば、CH3COO-、CF3COO-、CH3SO3
-、CF3SO3
-、(CF3SO2)3C-、C4F9SO3
-、C3F7COO-、(CF3SO2)(CF3CO)N-、-O3S(CF2)3SO3
-、PF6
-、CO3
2-、や下記一般式(1)乃至(4)、
(1):(CnF2n+1SO2)2N- (但し、nは0~10の整数)、
(2):CF2(CmF2mSO2)2N- (但し、mは1~10の整数)、
(3):-O3S(CF2)lSO3 - (但し、lは1~10の整数)、
(4):(CpF2p+1SO2)N-(CqF2q+1SO2)、(但し、p、qは1~10の整数)、で表わされるもの等が用いられる。特に、フッ素原子を含むアニオン成分は、イオン解離性の良いイオン化合物が得られることから好ましく用いられる。無機塩を構成するアニオン成分としては、Cl-、Br-、I-、AlCl4 -、Al2Cl7 -、BF4 -、PF6 -、ClO4 -、NO3 -、AsF6 -、SbF6 -、NbF6 -、TaF6 -、(CN)2N-、等が用いられる。アニオン成分としては、(CF3SO2)2N-、(C2F5SO2)2N-、等の前記一般式(1)で表わされる、(ペルフルオロアルキルスルホニル)イミドが好ましく、特に(CF3SO2)2N-、で表わされる(トリフルオロメタンスルホニル)イミドが好ましい。 The anionic component of the alkali metal salt may be composed of an organic substance or an inorganic substance. Examples of the anion components constituting the organic salt include CH 3 COO − , CF 3 COO − , CH 3 SO 3 − , CF 3 SO 3 − , (CF 3 SO 2 ) 3 C − , C 4 F 9 SO 3 -, C 3 F 7 COO - , (CF 3 SO 2) (CF 3 CO) N -, - O 3 S (CF 2) 3 SO 3 -, PF 6 -, CO 3 2-, or the following general formula ( 1) to (4),
(1) :( C n F 2n + 1 SO 2) 2 N - ( where, n is an integer of 0 to 10),
(2): CF 2 (C m F 2m SO 2) 2 N - ( where, m is an integer of from 1 to 10),
(3): - O 3 S (CF 2) l SO 3 - ( where, l is an integer of from 1 to 10),
(4): (C p F 2p + 1 SO 2 ) N − (C q F 2q + 1 SO 2 ), (where p and q are integers of 1 to 10), and the like are used. In particular, an anionic component containing a fluorine atom is preferably used because an ionic compound having good ionic dissociation property can be obtained. The anionic component constituting the inorganic salts, Cl -, Br -, I -, AlCl 4 -,Al 2 Cl 7 -, BF 4 -, PF 6 -, ClO 4 -, NO 3 -, AsF 6 -, SbF 6 -, NbF 6 -, TaF 6 -, (CN) 2 N -, and the like can be used. Examples of the anionic component, (CF 3 SO 2) 2 N -, (C 2 F 5 SO 2) 2 N -, wherein represented by formula (1) etc., (perfluoroalkyl sulfonyl) imide are preferable, especially ( A (trifluoromethanesulfonyl) imide represented by CF 3 SO 2 ) 2 N − is preferred.
(1):(CnF2n+1SO2)2N- (但し、nは0~10の整数)、
(2):CF2(CmF2mSO2)2N- (但し、mは1~10の整数)、
(3):-O3S(CF2)lSO3 - (但し、lは1~10の整数)、
(4):(CpF2p+1SO2)N-(CqF2q+1SO2)、(但し、p、qは1~10の整数)、で表わされるもの等が用いられる。特に、フッ素原子を含むアニオン成分は、イオン解離性の良いイオン化合物が得られることから好ましく用いられる。無機塩を構成するアニオン成分としては、Cl-、Br-、I-、AlCl4 -、Al2Cl7 -、BF4 -、PF6 -、ClO4 -、NO3 -、AsF6 -、SbF6 -、NbF6 -、TaF6 -、(CN)2N-、等が用いられる。アニオン成分としては、(CF3SO2)2N-、(C2F5SO2)2N-、等の前記一般式(1)で表わされる、(ペルフルオロアルキルスルホニル)イミドが好ましく、特に(CF3SO2)2N-、で表わされる(トリフルオロメタンスルホニル)イミドが好ましい。 The anionic component of the alkali metal salt may be composed of an organic substance or an inorganic substance. Examples of the anion components constituting the organic salt include CH 3 COO − , CF 3 COO − , CH 3 SO 3 − , CF 3 SO 3 − , (CF 3 SO 2 ) 3 C − , C 4 F 9 SO 3 -, C 3 F 7 COO - , (
(1) :( C n F 2n + 1 SO 2) 2 N - ( where, n is an integer of 0 to 10),
(2): CF 2 (C m F 2m SO 2) 2 N - ( where, m is an integer of from 1 to 10),
(3): - O 3 S (CF 2) l SO 3 - ( where, l is an integer of from 1 to 10),
(4): (C p F 2p + 1 SO 2 ) N − (C q F 2q + 1 SO 2 ), (where p and q are integers of 1 to 10), and the like are used. In particular, an anionic component containing a fluorine atom is preferably used because an ionic compound having good ionic dissociation property can be obtained. The anionic component constituting the inorganic salts, Cl -, Br -, I -, AlCl 4 -,
アルカリ金属の有機塩としては、具体的には、酢酸ナトリウム、アルギン酸ナトリウム、リグニンスルホン酸ナトリウム、トルエンスルホン酸ナトリウム、LiCF3SO3、Li(CF3SO2)2N、Li(CF3SO2)2N、Li(C2F5SO2)2N、Li(C4F9SO2)2N、Li(CF3SO2)3C、KO3S(CF2)3SO3K、LiO3S(CF2)3SO3K等が挙げられ、これらのうちLiCF3SO3、Li(CF3SO2)2N、Li(C2F5SO2)2N、Li(C4F9SO2)2N、Li(CF3SO2)3C等が好ましく、Li(CF3SO2)2N、Li(C2F5SO2)2N、Li(C4F9SO2)2N等のビス(フルオロスルホニル)イミドリチウム塩であるフッ素含有リチウムイミド塩がより好ましく、特に(ペルフルオロアルキルスルホニル)イミドリチウム塩が好ましい。その他、4,4,5,5-テトラフルオロ-1,3,2-ジチアゾリジン-1,1,3,3-テトラオキシドリチウム塩等が挙げられる。
Specific examples of the organic salt of the alkali metal include sodium acetate, sodium alginate, sodium lignin sulfonate, sodium toluene sulfonate, LiCF 3 SO 3 , Li (CF 3 SO 2 ) 2 N, and Li (CF 3 SO 2). ) 2 N, Li (C 2 F 5 SO 2 ) 2 N, Li (C 4 F 9 SO 2 ) 2 N, Li (CF 3 SO 2 ) 3 C, KO 3 S (CF 2 ) 3 SO 3 K, LiO 3 S (CF 2) 3 SO 3 K , and the like, among these LiCF 3 SO 3, Li (CF 3 SO 2) 2 N, Li (C 2 F 5 SO 2) 2 N, Li (C 4 F 9 SO 2 ) 2 N, Li (CF 3 SO 2 ) 3 C and the like are preferable, and Li (CF 3 SO 2 ) 2 N, Li (C 2 F 5 SO 2 ) 2 N, Li (C 4 F 9 SO) 2) bis (fluorosulfonyl) more preferably a fluorine-containing lithium imide salt imide lithium salts such as 2 N, in particular (perfluoroalkyl sulfonyl) imide lithium salts are preferred. In addition, 4,4,5,5-tetrafluoro-1,3,2-dithiazolidine-1,1,3,3-tetraoxide lithium salt and the like can be mentioned.
また、アルカリ金属の無機塩としては、過塩素酸リチウム、ヨウ化リチウムが挙げられる。
Inorganic salts of alkali metals include lithium perchlorate and lithium iodide.
<有機カチオン-アニオン塩>
本発明で用いられる有機カチオン-アニオン塩は、カチオン成分とアニオン成分とから構成されており、前記カチオン成分は有機物からなるものである。カチオン成分として、具体的には、ピリジニウムカチオン、ピペリジニウムカチオン、ピロリジニウムカチオン、ピロリン骨格を有するカチオン、ピロール骨格を有するカチオン、イミダゾリウムカチオン、テトラヒドロピリミジニウムカチオン、ジヒドロピリミジニウムカチオン、ピラゾリウムカチオン、ピラゾリニウムカチオン、テトラアルキルアンモニウムカチオン、トリアルキルスルホニウムカチオン、テトラアルキルホスホニウムカチオン等が挙げられる。 <Organic cation-anion salt>
The organic cation-anion salt used in the present invention is composed of a cation component and an anion component, and the cation component is composed of an organic substance. Specific examples of the cation component include pyridinium cation, piperidinium cation, pyrrolidinium cation, cation having a pyrroline skeleton, cation having a pyrrole skeleton, imidazolium cation, tetrahydropyrimidinium cation, and dihydropyrimidinium cation. Examples thereof include pyrazolium cation, pyrazolinium cation, tetraalkylammonium cation, trialkylsulfonium cation, tetraalkylphosphonium cation and the like.
本発明で用いられる有機カチオン-アニオン塩は、カチオン成分とアニオン成分とから構成されており、前記カチオン成分は有機物からなるものである。カチオン成分として、具体的には、ピリジニウムカチオン、ピペリジニウムカチオン、ピロリジニウムカチオン、ピロリン骨格を有するカチオン、ピロール骨格を有するカチオン、イミダゾリウムカチオン、テトラヒドロピリミジニウムカチオン、ジヒドロピリミジニウムカチオン、ピラゾリウムカチオン、ピラゾリニウムカチオン、テトラアルキルアンモニウムカチオン、トリアルキルスルホニウムカチオン、テトラアルキルホスホニウムカチオン等が挙げられる。 <Organic cation-anion salt>
The organic cation-anion salt used in the present invention is composed of a cation component and an anion component, and the cation component is composed of an organic substance. Specific examples of the cation component include pyridinium cation, piperidinium cation, pyrrolidinium cation, cation having a pyrroline skeleton, cation having a pyrrole skeleton, imidazolium cation, tetrahydropyrimidinium cation, and dihydropyrimidinium cation. Examples thereof include pyrazolium cation, pyrazolinium cation, tetraalkylammonium cation, trialkylsulfonium cation, tetraalkylphosphonium cation and the like.
アニオン成分としては、例えば、Cl-、Br-、I-、AlCl4
-、Al2Cl7
-、BF4
-、PF6
-、ClO4
-、NO3
-、CH3COO-、CF3COO-、CH3SO3
-、CF3SO3
-、(CF3SO2)3C-、AsF6
-、SbF6
-、NbF6
-、TaF6
-、(CN)2N-、C4F9SO3
-、C3F7COO-、((CF3SO2)(CF3CO)N-、-O3S(CF2)3SO3
-、や下記一般式(1)乃至(4)、
(1):(CnF2n+1SO2)2N- (但し、nは0~10の整数)、
(2):CF2(CmF2mSO2)2N- (但し、mは1~10の整数)、
(3):-O3S(CF2)lSO3 - (但し、lは1~10の整数)、
(4):(CpF2p+1SO2)N-(CqF2q+1SO2)、(但し、p、qは1~10の整数)、で表わされるもの等が用いられる。なかでも特に、フッ素原子を含むアニオン成分は、イオン解離性の良いイオン化合物が得られることから好ましく用いられる。 The anionic component, e.g., Cl -, Br -, I -, AlCl 4 -,Al 2 Cl 7 -, BF 4 -, PF 6 -, ClO 4 -, NO 3 -, CH 3 COO -, CF 3 COO -, CH 3 SO 3 -, CF 3 SO 3 -, (CF 3 SO 2) 3 C -, AsF 6 -, SbF 6 -, NbF 6 -, TaF 6 -, (CN) 2 N -, C 4 F 9 SO 3 − , C 3 F 7 COO − , ((CF 3 SO 2 ) (CF 3 CO) N − , − O 3 S (CF 2 ) 3 SO 3 − , and the following general formulas (1) to (4) ),
(1) :( C n F 2n + 1 SO 2) 2 N - ( where, n is an integer of 0 to 10),
(2): CF 2 (C m F 2m SO 2) 2 N - ( where, m is an integer of from 1 to 10),
(3): - O 3 S (CF 2) l SO 3 - ( where, l is an integer of from 1 to 10),
(4): (C p F 2p + 1 SO 2 ) N − (C q F 2q + 1 SO 2 ), (where p and q are integers of 1 to 10), and the like are used. Among them, an anionic component containing a fluorine atom is particularly preferably used because an ionic compound having good ionic dissociation property can be obtained.
(1):(CnF2n+1SO2)2N- (但し、nは0~10の整数)、
(2):CF2(CmF2mSO2)2N- (但し、mは1~10の整数)、
(3):-O3S(CF2)lSO3 - (但し、lは1~10の整数)、
(4):(CpF2p+1SO2)N-(CqF2q+1SO2)、(但し、p、qは1~10の整数)、で表わされるもの等が用いられる。なかでも特に、フッ素原子を含むアニオン成分は、イオン解離性の良いイオン化合物が得られることから好ましく用いられる。 The anionic component, e.g., Cl -, Br -, I -, AlCl 4 -,
(1) :( C n F 2n + 1 SO 2) 2 N - ( where, n is an integer of 0 to 10),
(2): CF 2 (C m F 2m SO 2) 2 N - ( where, m is an integer of from 1 to 10),
(3): - O 3 S (CF 2) l SO 3 - ( where, l is an integer of from 1 to 10),
(4): (C p F 2p + 1 SO 2 ) N − (C q F 2q + 1 SO 2 ), (where p and q are integers of 1 to 10), and the like are used. Among them, an anionic component containing a fluorine atom is particularly preferably used because an ionic compound having good ionic dissociation property can be obtained.
有機カチオン-アニオン塩は、上記カチオン成分とアニオン成分との組み合わせからなる化合物が適宜選択して用いられる。有機カチオン-アニオン塩の好ましい具体例としては、例えば、メチルトリオクチルアンモニウムビス(トリフルオロメタンスルホニル)イミド、1-メチル-1-プロピルピロリジニウムビス(トリフルオロメタンスルホニル)イミド、エチルメチルイミダゾリウムビス(フルオロスルホニルイミド)が挙げられる。なかでも、1-メチル-1-プロピルピロリジニウムビス(トリフルオロメタンスルホニル)イミド、エチルメチルイミダゾリウムビス(フルオロスルホニルイミド)がより好ましい。
As the organic cation-anion salt, a compound composed of a combination of the above cation component and an anion component is appropriately selected and used. Preferred specific examples of the organic cation-anionic salt include, for example, methyltrioctylammonium bis (trifluoromethanesulfonyl) imide, 1-methyl-1-propylpyrrolidinium bis (trifluoromethanesulfonyl) imide, and ethylmethylimidazolium bis (trifluoromethanesulfonyl) imide. Fluorosulfonylimide). Of these, 1-methyl-1-propylpyrrolidinium bis (trifluoromethanesulfonyl) imide and ethyl methylimidazolium bis (fluorosulfonylimide) are more preferable.
また、イオン性化合物(B)としては、前記のアルカリ金属塩、有機カチオン-アニオン塩の他に、塩化アンモニウム、塩化アルミニウム、塩化銅、塩化第一鉄、塩化第二鉄、硫酸アンモニウム等の無機塩が挙げられる。
As the ionic compound (B), in addition to the above-mentioned alkali metal salt and organic cation-anionic salt, inorganic salts such as ammonium chloride, aluminum chloride, copper chloride, ferric chloride, ferric chloride and ammonium sulfate Can be mentioned.
前記イオン性化合物(B)は、異形クラックの発生を抑制する観点から、カチオン成分の分子量が210以下のものを用いることが好ましい。カチオン成分の分子量は、さらには150以下であるのが好ましく、さらには110以下であるのが好ましく、さらには50以下であるのが好ましく、さらには10以下であるのが好ましい。前記カチオン成分の分子量が大きいほど、粘着剤層中の(メタ)アクリルポリマー同士の絡み合いを阻害し、粘着剤層の物性が柔らかくなる傾向がある。そのため、前記分子量が小さいほど粘着剤層の物性が柔らかくなりにくく、異形クラックの発生を抑制することができる。また前記カチオン成分は分子量が小さいほど、粘着剤層の表面抵抗値が下がりやすく静電気ムラを抑制する点からも好ましい。
The ionic compound (B) preferably has a cation component with a molecular weight of 210 or less from the viewpoint of suppressing the occurrence of irregular cracks. The molecular weight of the cation component is further preferably 150 or less, further preferably 110 or less, further preferably 50 or less, and further preferably 10 or less. The larger the molecular weight of the cation component, the more the (meth) acrylic polymers in the pressure-sensitive adhesive layer are prevented from being entangled with each other, and the physical properties of the pressure-sensitive adhesive layer tend to be softened. Therefore, the smaller the molecular weight, the less likely the physical properties of the pressure-sensitive adhesive layer are to be softened, and the occurrence of irregularly shaped cracks can be suppressed. Further, the smaller the molecular weight of the cation component, the lower the surface resistance value of the pressure-sensitive adhesive layer, which is preferable from the viewpoint of suppressing static electricity unevenness.
前記イオン性化合物(B)がアルカリ金属塩の場合には、リチウム、ナトリウム、カリウム等のアルカリ金属イオンは、分子量が210以下のカチオン成分であるため、これらアルカリ金属イオンをカチオン成分とするアルカリ金属塩を好適に用いることができる。特に、粘着剤層との相溶性の観点から、アルカリ金属塩のアニオン成分が有機物で構成されている、アルカリ金属の有機塩が好ましい。また、前記アルカリ金属イオンとしては、分子量が最も小さいリチウムイオンが好ましい。前記イオン性化合物(B)としてはリチウム塩が好適であり、リチウムの有機塩が特に好ましい。一方、前記イオン性化合物(B)が有機カチオン-アニオン塩の場合には、前記例示のカチオン成分のなかから分子量が210以下を選択して用いることができる。特に、粘着剤層との相溶性の観点から、アニオン成分が有機物で構成されている、有機カチオン-アニオン塩が好ましい。
When the ionic compound (B) is an alkali metal salt, alkali metal ions such as lithium, sodium, and potassium are cationic components having a molecular weight of 210 or less. Therefore, alkali metals containing these alkali metal ions as cationic components. Salt can be preferably used. In particular, from the viewpoint of compatibility with the pressure-sensitive adhesive layer, an organic salt of an alkali metal in which the anionic component of the alkali metal salt is composed of an organic substance is preferable. Further, as the alkali metal ion, lithium ion having the smallest molecular weight is preferable. As the ionic compound (B), a lithium salt is preferable, and an organic salt of lithium is particularly preferable. On the other hand, when the ionic compound (B) is an organic cation-anion salt, a molecular weight of 210 or less can be selected and used from the above-exemplified cation components. In particular, from the viewpoint of compatibility with the pressure-sensitive adhesive layer, an organic cation-anion salt in which the anionic component is composed of an organic substance is preferable.
本発明の粘着剤組成物におけるイオン性化合物(B)の割合は、粘着剤層の帯電防止特性とタッチパネルの感度を満足するように適宜に調整することができる。例えば、粘着剤層の表面抵抗値が1.0×108~1.0×1012Ω/□の範囲になるように、偏光フィルムの保護フィルムの種類等を考慮しながら、タッチセンシング機能内蔵液晶パネルの種類に応じて、イオン性化合物(B)の割合を調整するのが好ましい。例えば、図6に示す、インセル型のタッチセンシング機能内蔵液晶パネルでは、粘着剤層は、初期の表面抵抗値が、1×108~1×1012Ω/□の範囲に制御するのが好ましく、1×108~1×1010Ω/□の範囲に制御するのがさらに好ましい。また、図7に示す、セミインセル型、または図8に示す、オンセル型のタッチセンシング機能内蔵液晶パネルでは、粘着剤層は、初期の表面抵抗値が、1×1010~1×1012Ω/□の範囲に制御するのが好ましい。
The proportion of the ionic compound (B) in the pressure-sensitive adhesive composition of the present invention can be appropriately adjusted so as to satisfy the antistatic properties of the pressure-sensitive adhesive layer and the sensitivity of the touch panel. For example, a touch sensing function is built in while considering the type of protective film of the polarizing film so that the surface resistance value of the adhesive layer is in the range of 1.0 × 10 8 to 1.0 × 10 12 Ω / □. It is preferable to adjust the ratio of the ionic compound (B) according to the type of the liquid crystal panel. For example, in the in-cell type liquid crystal panel with a built-in touch sensing function shown in FIG. 6, the initial surface resistance value of the adhesive layer is preferably controlled in the range of 1 × 10 8 to 1 × 10 12 Ω / □. It is more preferable to control in the range of 1 × 10 8 to 1 × 10 10 Ω / □. Further, in the semi-in-cell type liquid crystal panel shown in FIG. 7 or the on-cell type liquid crystal panel with a built-in touch sensing function shown in FIG. 8, the initial surface resistance value of the adhesive layer is 1 × 10 10 to 1 × 10 12 Ω /. It is preferable to control within the range of □.
前記イオン性化合物(B)が多くなるとイオン性化合物(B)が析出する可能性があり、さらには加湿剥がれが生じやすくなる。また、前記イオン性化合物(B)が多くなると、表面抵抗値が低くなりすぎてベースライン変動(表面抵抗値が低すぎすることにより生じるタッチ時の誤作動)により、タッチパネルの感度が低下するおそれがある。前記イオン性化合物(B)の割合は、例えば、(メタ)アクリル系ポリマー(A)100重量部に対して、通常、40重量部以下であるのが好ましく、さらには20重量部以下であるのが好ましく、さらには10重量部以下であることが好ましく、さらには6重量部以下が好ましい。少なすぎると帯電防止性に劣り、多すぎるとタッチ感度低下、イオン性化合物の析出、粘着剤の加湿剥がれが悪化する恐れがある。一方、帯電防止性能の向上させるうえで、前記イオン性化合物(B)を0.01重量部以上用いることが好ましい。かかる観点から前記イオン性化合物(B)は、0.1重量部以上が好ましく、さらには0.5重量部以上であるのが好ましい。
If the amount of the ionic compound (B) increases, the ionic compound (B) may precipitate, and further, humidification peeling tends to occur. Further, if the amount of the ionic compound (B) increases, the surface resistance value becomes too low, and the sensitivity of the touch panel may decrease due to the baseline fluctuation (malfunction at the time of touch caused by the surface resistance value being too low). There is. The ratio of the ionic compound (B) is, for example, preferably 40 parts by weight or less, more preferably 20 parts by weight or less, based on 100 parts by weight of the (meth) acrylic polymer (A). Is preferable, more preferably 10 parts by weight or less, and further preferably 6 parts by weight or less. If it is too small, the antistatic property is poor, and if it is too large, the touch sensitivity may be lowered, the precipitation of ionic compounds, and the humidification peeling of the adhesive may be deteriorated. On the other hand, in order to improve the antistatic performance, it is preferable to use 0.01 part by weight or more of the ionic compound (B). From this point of view, the ionic compound (B) is preferably 0.1 part by weight or more, more preferably 0.5 part by weight or more.
本発明の粘着剤組成物は、架橋剤(C)を含有することができる。架橋剤(C)としては、有機系架橋剤や多官能性金属キレートを用いることができる。有機系架橋剤としては、イソシアネート系架橋剤、過酸化物系架橋剤、エポキシ系架橋剤、イミン系架橋剤等が挙げられる。多官能性金属キレートは、多価金属が有機化合物と共有結合または配位結合しているものである。多価金属原子としては、Al、Cr、Zr、Co、Cu、Fe、Ni、V、Zn、In、Ca、Mg、Mn、Y、Ce、Sr、Ba、Mo、La、Sn、Ti等が挙げられる。共有結合または配位結合する有機化合物中の原子としては酸素原子等が挙げられ、有機化合物としてはアルキルエステル、アルコール化合物、カルボン酸化合物、エーテル化合物、ケトン化合物等が挙げられる。
The pressure-sensitive adhesive composition of the present invention can contain a cross-linking agent (C). As the cross-linking agent (C), an organic cross-linking agent or a polyfunctional metal chelate can be used. Examples of the organic cross-linking agent include isocyanate-based cross-linking agents, peroxide-based cross-linking agents, epoxy-based cross-linking agents, and imine-based cross-linking agents. A polyfunctional metal chelate is one in which a polyvalent metal is covalently or coordinated to an organic compound. Examples of the polyvalent metal atom include Al, Cr, Zr, Co, Cu, Fe, Ni, V, Zn, In, Ca, Mg, Mn, Y, Ce, Sr, Ba, Mo, La, Sn, Ti and the like. Can be mentioned. Examples of the atom in the organic compound having a covalent bond or a coordination bond include an oxygen atom and the like, and examples of the organic compound include an alkyl ester, an alcohol compound, a carboxylic acid compound, an ether compound and a ketone compound.
架橋剤(C)としては、イソシアネート系架橋剤および/または過酸化物系架橋剤が好ましい。
As the cross-linking agent (C), an isocyanate-based cross-linking agent and / or a peroxide-based cross-linking agent is preferable.
イソシアネート系架橋剤(C)としては、イソシアネート基を少なくとも2つ有する化合物を用いることができる。たとえば、一般にウレタン化反応に用いられる公知の脂肪族ポリイソシアネート、脂環族ポリイソシアネート、芳香族ポリイソシアネート等が用いられる。
As the isocyanate-based cross-linking agent (C), a compound having at least two isocyanate groups can be used. For example, known aliphatic polyisocyanates, alicyclic polyisocyanates, aromatic polyisocyanates, etc., which are generally used for urethanization reactions, are used.
過酸化物としては、加熱または光照射によりラジカル活性種を発生して粘着剤組成物のベースポリマーの架橋を進行させるものであれば適宜使用可能であるが、作業性や安定性を勘案して、1分間半減期温度が80℃~160℃である過酸化物を使用することが好ましく、90℃~140℃である過酸化物を使用することがより好ましい。
As the peroxide, any peroxide that generates radically active species by heating or light irradiation to promote cross-linking of the base polymer of the pressure-sensitive adhesive composition can be appropriately used, but in consideration of workability and stability. It is preferable to use a peroxide having a half-life temperature of 80 ° C. to 160 ° C. for 1 minute, and more preferably to use a peroxide having a half-life temperature of 90 ° C. to 140 ° C.
用いることができる過酸化物としては、たとえば、ジ(2-エチルヘキシル)パーオキシジカーボネート(1分間半減期温度:90.6℃)、ジ(4-t-ブチルシクロヘキシル)パーオキシジカーボネート(1分間半減期温度:92.1℃)、ジ-sec-ブチルパーオキシジカーボネート(1分間半減期温度:92.4℃)、t-ブチルパーオキシネオデカノエート(1分間半減期温度:103.5℃)、t-ヘキシルパーオキシピバレート(1分間半減期温度:109.1℃)、t-ブチルパーオキシピバレート(1分間半減期温度:110.3℃)、ジラウロイルパーオキシド(1分間半減期温度:116.4℃)、ジ-n-オクタノイルパーオキシド(1分間半減期温度:117.4℃)、1,1,3,3-テトラメチルブチルパーオキシ-2-エチルヘキサノエート(1分間半減期温度:124.3℃)、ジ(4-メチルベンゾイル)パーオキシド(1分間半減期温度:128.2℃)、ジベンゾイルパーオキシド(1分間半減期温度:130.0℃)、t-ブチルパーオキシイソブチレート(1分間半減期温度:136.1℃)、1,1-ジ(t-ヘキシルパーオキシ)シクロヘキサン(1分間半減期温度:149.2℃)等が挙げられる。なかでも特に架橋反応効率が優れることから、ジ(4-t-ブチルシクロヘキシル)パーオキシジカーボネート(1分間半減期温度:92.1℃)、ジラウロイルパーオキシド(1分間半減期温度:116.4℃)、ジベンゾイルパーオキシド(1分間半減期温度:130.0℃)等が好ましく用いられる。
Examples of the peroxide that can be used include di (2-ethylhexyl) peroxydicarbonate (1 minute half-life temperature: 90.6 ° C.) and di (4-t-butylcyclohexyl) peroxydicarbonate (1). Minute half-life temperature: 92.1 ° C., di-sec-butylperoxydicarbonate (1 minute half-life temperature: 92.4 ° C.), t-butylperoxyneodecanoate (1 minute half-life temperature: 103) .5 ° C), t-hexyl peroxypivalate (1 minute half-life temperature: 109.1 ° C), t-butyl peroxypivalate (1 minute half-life temperature: 110.3 ° C), dilauroyl peroxide (1 minute half-life temperature: 110.3 ° C) 1 minute half temperature: 116.4 ° C), di-n-octanoyl peroxide (1 minute half temperature: 117.4 ° C), 1,1,3,3-tetramethylbutylperoxy-2-ethyl Hexanoate (1 minute half-life temperature: 124.3 ° C.), di (4-methylbenzoyl) peroxide (1 minute half-life temperature: 128.2 ° C.), dibenzoyl peroxide (1 minute half-life temperature: 130. 0 ° C.), t-Butylperoxyisobutyrate (1 minute half-life temperature: 136.1 ° C.), 1,1-di (t-hexylperoxy) cyclohexane (1 minute half-life temperature: 149.2 ° C.) And so on. Among them, di (4-t-butylcyclohexyl) peroxydicarbonate (1 minute half-life temperature: 92.1 ° C.) and dilauroyl peroxide (1 minute half-life temperature: 116.) Since the cross-linking reaction efficiency is particularly excellent. 4 ° C.), dibenzoyl peroxide (1 minute half-life temperature: 130.0 ° C.) and the like are preferably used.
架橋剤(C)の使用量は、(メタ)アクリル系ポリマー(A)100重量部に対して、3重量部以下が好ましく、さらには0.01~3重量部が好ましく、さらには0.02~2重量部が好ましく、さらには0.03~1重量部が好ましい。なお、架橋剤(C)が0.01重量部未満では、粘着剤層が架橋不足になり、耐久性や粘着特性を満足できないおそれがあり、一方、3重量部より多いと、粘着剤層が硬くなりすぎて耐久性が低下する傾向が見られる。
The amount of the cross-linking agent (C) used is preferably 3 parts by weight or less, more preferably 0.01 to 3 parts by weight, and further 0.02 with respect to 100 parts by weight of the (meth) acrylic polymer (A). It is preferably from 2 parts by weight, more preferably 0.03 to 1 part by weight. If the amount of the cross-linking agent (C) is less than 0.01 parts by weight, the pressure-sensitive adhesive layer may be insufficiently cross-linked and the durability and adhesive properties may not be satisfied. There is a tendency for it to become too hard and its durability to decrease.
本発明の粘着剤組成物には、シランカップリング剤(D)を含有することできる。シランカップリング剤(D)を用いることにより、耐久性を向上させることができる。シランカップリング剤としては、具体的には、たとえば、3-グリシドキシプロピルトリメトキシシラン、3-グリシドキシプロピルトリエトキシシラン、3-グリシドキシプロピルメチルジエトキシシラン、2-(3,4-エポキシシクロヘキシル)エチルトリメトキシシラン等のエポキシ基含有シランカップリング剤、3-アミノプロピルトリメトキシシラン、N-2-(アミノエチル)-3-アミノプロピルメチルジメトキシシラン、3-トリエトキシシリル-N-(1,3-ジメチルブチリデン)プロピルアミン、N-フェニル-γ-アミノプロピルトリメトキシシラン等のアミノ基含有シランカップリング剤、3-アクリロキシプロピルトリメトキシシラン、3-メタクリロキシプロピルトリエトキシシラン等の(メタ)アクリル基含有シランカップリング剤、3-イソシアネートプロピルトリエトキシシラン等のイソシアネート基含有シランカップリング剤等が挙げられる。前記例示のシランカップリング剤としては、エポキシ基含有シランカップリング剤が好ましい。
The pressure-sensitive adhesive composition of the present invention can contain a silane coupling agent (D). Durability can be improved by using the silane coupling agent (D). Specific examples of the silane coupling agent include 3-glycidoxypropyltrimethoxysilane, 3-glycidoxypropyltriethoxysilane, 3-glycidoxypropylmethyldiethoxysilane, and 2- (3, 4-Epylcyclohexyl) Epyl group-containing silane coupling agent such as ethyltrimethoxysilane, 3-aminopropyltrimethoxysilane, N-2- (aminoethyl) -3-aminopropylmethyldimethoxysilane, 3-triethoxysilyl- Amino group-containing silane coupling agents such as N- (1,3-dimethylbutylidene) propylamine and N-phenyl-γ-aminopropyltrimethoxysilane, 3-acryloxypropyltrimethoxysilane, 3-methacryloxypropyltri. Examples thereof include (meth) acrylic group-containing silane coupling agents such as ethoxysilane, and isocyanate group-containing silane coupling agents such as 3-isocyanuppropyltriethoxysilane. As the above-exemplified silane coupling agent, an epoxy group-containing silane coupling agent is preferable.
また、シランカップリング剤(D)として、分子内に複数のアルコキシシリル基を有するものを用いることもできる。具体的には、たとえば、信越化学社製X-41-1053、X-41-1059A、X-41-1056、X-41-1805、X-41-1818、X-41-1810、X-40-2651などが挙げられる。これらの分子内に複数のアルコキシシリル基を有するシランカップリング剤は、揮発しにくく、アルコキシシリル基を複数有することから耐久性向上に効果的であり好ましい。特に、粘着剤層付きの光学フィルムの被着体が、ガラスに比べてアルコキシシリル基が反応しにくい透明導電層(例えば、ITO等)の場合にも耐久性が好適である。また、分子内に複数のアルコキシシリル基を有するシランカップリング剤は、分子内にエポキシ基を有するものが好ましく、エポキシ基は分子内に複数有することがさらに好ましい。分子内に複数のアルコキシシリル基を有し、かつエポキシ基を有するシランカップリング剤は被着体が透明導電層(例えば、ITO等)の場合にも耐久性が良好な傾向がある。分子内に複数のアルコキシシリル基を有し、かつエポキシ基を有するシランカップリング剤の具体例としては、信越化学社製X-41-1053、X-41-1059A、X-41-1056が挙げられ、特に、エポキシ基含有量の多い、信越化学社製X-41-1056が好ましい。
Further, as the silane coupling agent (D), one having a plurality of alkoxysilyl groups in the molecule can also be used. Specifically, for example, X-41-1053, X-41-1059A, X-41-1056, X-41-1805, X-41-1818, X-41-1810, X-40 manufactured by Shin-Etsu Chemical Co., Ltd. -2651 and the like. A silane coupling agent having a plurality of alkoxysilyl groups in these molecules is preferable because it is difficult to volatilize and has a plurality of alkoxysilyl groups, which is effective in improving durability. In particular, durability is preferable even when the adherend of the optical film with the pressure-sensitive adhesive layer is a transparent conductive layer (for example, ITO or the like) in which the alkoxysilyl group is less likely to react than glass. Further, the silane coupling agent having a plurality of alkoxysilyl groups in the molecule preferably has an epoxy group in the molecule, and more preferably has a plurality of epoxy groups in the molecule. A silane coupling agent having a plurality of alkoxysilyl groups in the molecule and having an epoxy group tends to have good durability even when the adherend is a transparent conductive layer (for example, ITO). Specific examples of the silane coupling agent having a plurality of alkoxysilyl groups in the molecule and having an epoxy group include X-41-1053, X-41-1059A, and X-41-1056 manufactured by Shin-Etsu Chemical Co., Ltd. In particular, X-41-1056 manufactured by Shin-Etsu Chemical Co., Ltd., which has a high epoxy group content, is preferable.
前記シランカップリング剤(D)は、単独で使用してもよく、また2種以上を混合して使用してもよいが、全体としての含有量は前記(メタ)アクリル系ポリマー(A)100重量部に対し、5重量部以下が好ましく、さらには0.001~5重量部が好ましく、さらには0.01~1重量部が好ましく、さらには0.02~1重量部がより好ましく、さらには0.05~0.6重量部が好ましい。耐久性を向上させる量である。
The silane coupling agent (D) may be used alone or in combination of two or more, but the content as a whole is the (meth) acrylic polymer (A) 100. It is preferably 5 parts by weight or less, more preferably 0.001 to 5 parts by weight, further preferably 0.01 to 1 part by weight, still more preferably 0.02 to 1 part by weight, and further. Is preferably 0.05 to 0.6 parts by weight. It is an amount that improves durability.
さらに本発明の粘着剤組成物には、その他の公知の添加剤を含有していてもよく、たとえば、反応性シリル基を有するポリエーテル化合物、ポリプロピレングリコール等のポリアルキレングリコールのポリエーテル化合物、着色剤、顔料等の粉体、染料、界面活性剤、可塑剤、粘着性付与剤、表面潤滑剤、レベリング剤、軟化剤、酸化防止剤、老化防止剤、光安定剤、紫外線吸収剤、重合禁止剤、無機または有機の充填剤、金属粉、粒子状、箔状物等を使用する用途に応じて適宜添加することができる。また、制御できる範囲内で、還元剤を加えてのレドックス系を採用してもよい。これら添加剤は、(メタ)アクリル系ポリマー(A)100重量部に対して5重量部以下、さらには3重量部以下、さらには1重量部以下の範囲で用いるのが好ましい。
Further, the pressure-sensitive adhesive composition of the present invention may contain other known additives, for example, a polyether compound having a reactive silyl group, a polyether compound of polyalkylene glycol such as polypropylene glycol, and coloring. Powders of agents, pigments, dyes, surfactants, plasticizers, tackifiers, surface lubricants, leveling agents, softeners, antioxidants, antioxidants, light stabilizers, UV absorbers, polymerization prohibited Agents, inorganic or organic fillers, metal powders, particles, foils and the like can be appropriately added depending on the intended use. Further, a redox system to which a reducing agent is added may be adopted within a controllable range. These additives are preferably used in a range of 5 parts by weight or less, further 3 parts by weight or less, and further 1 part by weight or less with respect to 100 parts by weight of the (meth) acrylic polymer (A).
粘着剤層を形成する方法としては、例えば、前記粘着剤組成物を剥離処理したセパレータ等に塗布し、重合溶剤等を乾燥除去して粘着剤層を形成した後に光学フィルム(偏光フィルム)に転写する方法、または光学フィルム(偏光フィルム)に前記粘着剤組成物を塗布し、重合溶剤等を乾燥除去して粘着剤層を光学フィルムに形成する方法等により作製される。なお、粘着剤の塗布にあたっては、適宜に、重合溶剤以外の一種以上の溶剤を新たに加えてもよい。
As a method for forming the pressure-sensitive adhesive layer, for example, the pressure-sensitive adhesive composition is applied to a peeled separator or the like, and a polymerization solvent or the like is dried and removed to form a pressure-sensitive adhesive layer, which is then transferred to an optical film (polarizing film). This is produced by a method of applying the pressure-sensitive adhesive composition to an optical film (polarizing film) and drying and removing a polymerization solvent or the like to form a pressure-sensitive adhesive layer on the optical film. When applying the pressure-sensitive adhesive, one or more solvents other than the polymerization solvent may be newly added as appropriate.
粘着剤層の厚さは、特に制限されず、例えば、1~100μm程度である。好ましくは、2~50μm、より好ましくは2~40μmであり、さらに好ましくは、5~35μmである。
The thickness of the pressure-sensitive adhesive layer is not particularly limited, and is, for example, about 1 to 100 μm. It is preferably 2 to 50 μm, more preferably 2 to 40 μm, and even more preferably 5 to 35 μm.
本発明の粘着剤層付偏光フィルムに適用される粘着剤層は、異形の偏光フィルムに適用される観点から、85℃におけるクリープ値が120μm以下であることが好ましく、より好ましくは100μm以下であり、さらに好ましくは85μm以下であり、特に好ましくは60μm以下である。前記クリープ値の下限は、好ましくは15μm以上であり、より好ましくは30μm以上である。前記クリープ値が120μmを超えると、実施例に記載のように、異形の偏光フィルムに生じる、クラックが悪化するおそれがある。クリープ値が、15μmを下回ると、粘着剤層の応力緩和性が低くなるため、耐久性試験で粘着剤層の剥がれが発生しやすくなったりするおそれがある。
The pressure-sensitive adhesive layer applied to the polarizing film with a pressure-sensitive adhesive layer of the present invention preferably has a creep value of 120 μm or less, more preferably 100 μm or less, at 85 ° C. from the viewpoint of being applied to a deformed polarizing film. It is more preferably 85 μm or less, and particularly preferably 60 μm or less. The lower limit of the creep value is preferably 15 μm or more, more preferably 30 μm or more. If the creep value exceeds 120 μm, cracks that occur in the deformed polarizing film may be exacerbated as described in Examples. If the creep value is less than 15 μm, the stress relaxation property of the pressure-sensitive adhesive layer is lowered, so that the pressure-sensitive adhesive layer may be easily peeled off in the durability test.
<透明層>
以下は透明層について詳述する。 <Transparent layer>
The transparent layer will be described in detail below.
以下は透明層について詳述する。 <Transparent layer>
The transparent layer will be described in detail below.
透明層の厚さは、薄層化および光学信頼性の観点から、10μm以下であるのが好ましく、さらには5μm以下であるのが好ましく、さらには3μm以下であるのが好ましく、さらには1.5μm以下であるのが好ましく、さらには1μm以下であるのが好ましい。透明層が厚すぎる場合には、偏光フィルムの厚さが厚くなり、さらには偏光子の光学信頼性を低下させるおそれがある。一方、透明層の厚さは、粘着剤層の表面抵抗値の変動比を小さく抑える観点から、0.1μm以上であるのが好ましく、さらには0.2μm以上が好ましく、さらには0.3μm以上であるのが好ましい。
From the viewpoint of thinning and optical reliability, the thickness of the transparent layer is preferably 10 μm or less, more preferably 5 μm or less, further preferably 3 μm or less, and further 1. It is preferably 5 μm or less, and more preferably 1 μm or less. If the transparent layer is too thick, the thickness of the polarizing film may increase, and the optical reliability of the polarizer may be reduced. On the other hand, the thickness of the transparent layer is preferably 0.1 μm or more, more preferably 0.2 μm or more, still more preferably 0.3 μm or more, from the viewpoint of suppressing the fluctuation ratio of the surface resistance value of the pressure-sensitive adhesive layer to be small. Is preferable.
前記透明層を形成する材料は、透明性を有し、かつ、導電層の偏光子への影響を抑制することができるものを用いることができる。かかる材料としては、例えば、イソシアネート化合物と多価アルコールとの反応物であるウレタンプレポリマー(a)を含有する形成材が挙げられる。
As the material for forming the transparent layer, a material having transparency and capable of suppressing the influence of the conductive layer on the polarizer can be used. Examples of such a material include a forming material containing a urethane prepolymer (a) which is a reaction product of an isocyanate compound and a polyhydric alcohol.
イソシアネート化合物としては、例えば、多官能のイソシアネート化合物が好ましく、具体的に多官能の芳香族系イソシアネート化合物、脂環族系イソシアネート、脂肪族系イソシアネート化合物またはこれらの2量体などが挙げられる。
As the isocyanate compound, for example, a polyfunctional isocyanate compound is preferable, and specific examples thereof include a polyfunctional aromatic isocyanate compound, an alicyclic isocyanate, an aliphatic isocyanate compound, or a dimer thereof.
多官能芳香族系イソシアネート化合物としては、例えば、フェニレンジイソシアネート、2,4-トリレンジイソソアネート、2,6-トリレンジイソシアネート、2,2’-ジフェニルメタンジイソシアネート、4,4’-ジフェニルメタンジイソシアネート、4,4’-トルイジンジイソシアネート、4,4’-ジフェニルエーテルジイソシアネート、4,4’-ジフェニルジイソシアネート、1,5-ナフタレンジイソシアネート、キシリレンジイソシアネート、メチレンビス4-フェニルイソシアネート、p-フェニレンジイソシアネート、等が挙げられる。
Examples of the polyfunctional aromatic isocyanate compound include phenylenediocyanate, 2,4-tolylene diisocyanate, 2,6-tolylene diisocyanate, 2,2'-diphenylmethane diisocyanate, and 4,4'-diphenylmethane diisocyanate, 4 , 4'-toluidine diisocyanate, 4,4'-diphenyl ether diisocyanate, 4,4'-diphenyl diisocyanate, 1,5-naphthalenediocyanate, xylylene diisocyanate, methylenebis 4-phenylisocyanate, p-phenylenediisocyanate, and the like.
多官能脂環族系イソシアネート化合物としては、例えば、1,3-シクロペンテンジイソシアネート、1,3-シクロへキサンジイソシアネート、1,4-シクロヘキサンジイソシアネート、1,3-ビスイソシアナトメチルシクロヘキサン、イソホロンジイソシアネート、水素添加ジフェニルメタンジイソシアネート、水素添加キシリレンジイソシアネート、水素添加トリレンジイソシアネート、水素添加テトラメチルキシリレンジイソシアネートなどが挙げられる。
Examples of the polyfunctional alicyclic isocyanate compound include 1,3-cyclopentene diisocyanate, 1,3-cyclohexanediisocyanate, 1,4-cyclohexanediisocyanate, 1,3-bisisocyanatomethylcyclohexane, isophorone diisocyanate, and hydrogen. Examples thereof include added diphenylmethane diisocyanate, hydrogenated xylylene diisocyanate, hydrogenated tolylene diisocyanate, and hydrogenated tetramethylxylylene diisocyanate.
多官能脂肪族系イソシアネート化合物としては、例えば、トリメチレンジイソシアネート、テトラメチレンジイソシアネート、ヘキサメチレンジイソシアネート、ペンタメチレンジイソシアネート、1,2-プロピレンジイソシアネート、1,3-ブチレンジイソシアネート、ドデカメチレンジイソシアネート、2,4,4-トリメチルヘキサメチレンジイソシアネートなどが挙げられる。
Examples of the polyfunctional aliphatic isocyanate compound include trimethylene diisocyanate, tetramethylene diisocyanate, hexamethylene diisocyanate, pentamethylene diisocyanate, 1,2-propylene diisocyanate, 1,3-butylene diisocyanate, dodecamethylene diisocyanate, 2,4. Examples thereof include 4-trimethylhexamethylene diisocyanate.
また多官能イソシアネート化合物としては、イソシアヌル酸トリス(6-インシアネートヘキシル)などのイソシアネート基を3個以上有するものが挙げられる。
Examples of the polyfunctional isocyanate compound include those having three or more isocyanate groups such as trisisocyanurate (6-incyanate hexyl).
多価アルコールとしては、例えば、エチレングリコール、ジエチレングリコール、1,3-ブタンジオール、1,4-ブタンジオール、ネオペンチルグリコール、3-メチル-1,5-ペンタンジオール、2-ブチル-2-エチル-1,3-プロパンジオール、2,4-ジエチル-1,5-ペンタンジオール、1,2-ヘキサンジオール、1,6-ヘキサンジオール、1,8-オクタンジオール、1,9-ノナンジオール、2-メチル-1,8-オクタンジオール、1,8-デカンジオール、オクタデカンジオール、グリセリン、トリメチロールプロパン、ペンタエリスリトール、ヘキサントリオール、ポリプロピレングリコールなどが挙げられる。
Examples of the polyhydric alcohol include ethylene glycol, diethylene glycol, 1,3-butanediol, 1,4-butanediol, neopentyl glycol, 3-methyl-1,5-pentanediol, and 2-butyl-2-ethyl-. 1,3-Propanediol, 2,4-diethyl-1,5-pentanediol, 1,2-hexanediol, 1,6-hexanediol, 1,8-octanediol, 1,9-nonanediol, 2- Examples thereof include methyl-1,8-octanediol, 1,8-decanediol, octadecanediol, glycerin, trimethylolpropane, pentaerythritol, hexanetriol, polypropylene glycol and the like.
前記ウレタンプレポリマー(a)としては、本発明では、分子構造的に環状構造(ベンゼン環、シアヌレート環、イソシアヌレート環等)が構造中で占める割合の大きなリジットな構造のものを使用することが好ましい。例えば、前記多官能のイソシアネート化合物は1種を単独でまたは2種以上を併用することができるが、前記偏光子への水分混入抑制の観点からは芳香族系イソシアネート化合物が好ましい。他の多官能のイソシアネート化合物は、芳香族系イソシアネート化合物と併用することができる。特に、芳香族系イソシアネート化合物のなかでも前記イソシアネート化合物としては、トリレンジイソシアネートおよびジフェニルメタンジイソシアネートから選ばれるいずれか少なくとも1種を用いることが好ましい。
As the urethane prepolymer (a), in the present invention, it is possible to use a urethane prepolymer having a rigid structure in which a cyclic structure (benzene ring, cyanurate ring, isocyanurate ring, etc.) occupies a large proportion in the structure. preferable. For example, the polyfunctional isocyanate compound may be used alone or in combination of two or more, but an aromatic isocyanate compound is preferable from the viewpoint of suppressing water mixing into the polarizer. Other polyfunctional isocyanate compounds can be used in combination with aromatic isocyanate compounds. In particular, among the aromatic isocyanate compounds, it is preferable to use at least one selected from tolylene diisocyanate and diphenylmethane diisocyanate as the isocyanate compound.
ウレタンプレポリマー(a)としては、トリメチロールプロパン-トリ-トリレンイソシアネート、トリメチロールプロパン-トリ-ジフェニルメタンジイソシアネート、が好ましく用いられる。なお、前記ウレタンプレポリマー(a)は、末端イソシアネート基を有する化合物であり、例えば、イソシアネート化合物と多価アルコールとを混合して攪拌し反応させることによって得られる。通常は、多価アルコールの水酸基に対して、イソシアネート基が過剰となるよう、イソシアネート化合物と多価アルコールと混合することが好ましい。
As the urethane prepolymer (a), trimethylolpropane-tri-tolylenisocyanate and trimethylolpropane-tri-diphenylmethane diisocyanate are preferably used. The urethane prepolymer (a) is a compound having a terminal isocyanate group, and is obtained, for example, by mixing an isocyanate compound and a polyhydric alcohol, stirring and reacting them. Usually, it is preferable to mix the isocyanate compound and the polyhydric alcohol so that the isocyanate group is excessive with respect to the hydroxyl group of the polyhydric alcohol.
なお、前記ウレタンプレポリマー(a)は、末端イソシアネート基に保護基を付与したものを用いることもできる。保護基としてはオキシムやラクタムなどがある。イソシアネート基を保護したものは、加熱することによりイソシアネート基から保護基を解離させ、イソシアネート基が反応するようになる。
As the urethane prepolymer (a), one having a protective group added to a terminal isocyanate group can also be used. Protecting groups include oxime and lactam. When the isocyanate group is protected, the protecting group is dissociated from the isocyanate group by heating, and the isocyanate group reacts.
透明層を形成する形成材は、前記ウレタンプレポリマー(a)に加えて、イソシアネート基と反応性を有する活性水素を有する官能基を少なくとも2個有する化合物(b)を含有することができる。イソシアネート基と反応性を有する活性水素を有する官能基としては、水酸基、アミノ基当が挙げられる。前記化合物(b)が有する活性水素を有する官能基の個数は多いほど、ウレタンプレポリマー(a)のイソシアネート基との反応点が多くなり硬化物を形成しやすいため、前記官能基の個数は3以上が好ましい。
The forming material for forming the transparent layer can contain, in addition to the urethane prepolymer (a), a compound (b) having at least two functional groups having active hydrogen reactive with an isocyanate group. Examples of the functional group having an active hydrogen reactive with the isocyanate group include a hydroxyl group and an amino group. As the number of active hydrogen-containing functional groups of the compound (b) increases, the number of reaction points of the urethane prepolymer (a) with the isocyanate groups increases and a cured product is easily formed. Therefore, the number of the functional groups is 3. The above is preferable.
また、化合物(b)は、その分子量を前記官能基の個数で除した値が350以下であることが好ましい。このように、分子量と官能基の個数との関係を定義することによって、化合物(b)とウレタンプレポリマー(a)のイソシアネート基との反応性を確保することができる。
Further, the value of the compound (b) obtained by dividing its molecular weight by the number of the functional groups is preferably 350 or less. By defining the relationship between the molecular weight and the number of functional groups in this way, the reactivity between the compound (b) and the isocyanate group of the urethane prepolymer (a) can be ensured.
また、前記化合物(b)の分子量は1000以下であることが好ましい。化合物(b)の分子量を1000以下の範囲のものは、ウレタンプレポリマー(a)とともに形成材を溶液として調製する際の相溶性の点で好ましい。
Further, the molecular weight of the compound (b) is preferably 1000 or less. A compound (b) having a molecular weight in the range of 1000 or less is preferable in terms of compatibility when preparing a forming material as a solution together with the urethane prepolymer (a).
前記化合物(b)としては、例えば、多価アルコール、多価アミン、分子内に水酸基とアミノ基を有する化合物等を例示することができる。
Examples of the compound (b) include polyhydric alcohols, polyvalent amines, compounds having a hydroxyl group and an amino group in the molecule, and the like.
多価アルコールとしては、例えば、エチレングリコール、ジエチレングリコール、1,3-ブタンジオール、1,4-ブタンジオール、ネオペンチルグリコール、3-メチル-1,5-ペンタンジオール、2-ブチル-2-エチル-1,3-プロパンジオール、2,4-ジエチル-1,5-ペンタンジオール、1,2-ヘキサンジオール、1,6-ヘキサンジオール、1,8-オクタンジオール、1,9-ノナンジオール、2-メチル-1,8-オクタンジオール、1,8-デカンジオール、オクタデカンジオール、ポリプロピレングリコール、等の2官能アルコール;グリセリン、トリメチロールプロパン等の3官能アルコール;ペンタエリスリトール、ヘキサントリオール、ソルビトール等の4官能アルコール等;その他、ポリオキシプロピレングリセリルエーテル、ポリオキシプロピレントリメチロールプロパンエーテル、ポリオキシプロピレンソルビトールエーテル等の前記多価アルコールへのアルキレンオキシド(例えば、プロピレンオキシド)付加物等が挙げられる。
Examples of the polyhydric alcohol include ethylene glycol, diethylene glycol, 1,3-butanediol, 1,4-butanediol, neopentyl glycol, 3-methyl-1,5-pentanediol, and 2-butyl-2-ethyl-. 1,3-Propanediol, 2,4-diethyl-1,5-pentanediol, 1,2-hexanediol, 1,6-hexanediol, 1,8-octanediol, 1,9-nonanediol, 2- Bifunctional alcohols such as methyl-1,8-octanediol, 1,8-decanediol, octadecanediol, polypropylene glycol, etc .; Trifunctional alcohols such as glycerin, trimethylolpropane, etc.; Alcohols and the like; In addition, alkylene oxide (for example, propylene oxide) adducts to the polyhydric alcohols such as polyoxypropylene glyceryl ether, polyoxypropylene trimetyl propane ether and polyoxypropylene sorbitol ether can be mentioned.
多価アミンとしては、例えば、エチレンジアミン、プロピレンジアミン、ヘキサメチレンジアミン、ジエチレントリアミン、トリエチレンテトラミン、イソホロンジアミン、ジシクロヘキシルメタン-4,4’-ジアミン、ダイマージアミン等が挙げられる。
Examples of the polyvalent amine include ethylenediamine, propylenediamine, hexamethylenediamine, diethylenetriamine, triethylenetetramine, isophoronediamine, dicyclohexylmethane-4,4'-diamine, dimerdiamine and the like.
また、分子内に水酸基とアミノ基を有する化合物としては、例えば、2-ヒドロキシエチルエチレンジアミン、2-ヒドロキシエチルプロピレンジアミン、ジ-2-ヒドロキシエチルエチレンジアミン、ジ-2-ヒドロキシエチルプロピレンジアミン、2-ヒドロキシプロピルエチレンジアミン、ジ-2-ヒドロキシプロピルエチレンジアミン等の分子内に水酸基を有するジアミン類;エタノールアミン、ジエタノールアミン、トリエタノールアミン等のアルカノールアミン類が挙げられる。
Examples of the compound having a hydroxyl group and an amino group in the molecule include 2-hydroxyethylethylenediamine, 2-hydroxyethylpropylenediamine, di-2-hydroxyethylethylenediamine, di-2-hydroxyethylpropylenediamine, and 2-hydroxy. Diamines having a hydroxyl group in the molecule such as propylethylenediamine and di-2-hydroxypropylethylenediamine; alkanolamines such as ethanolamine, diethanolamine and triethanolamine can be mentioned.
前記化合物(b)としては、多価アルコールを用いることが、偏光子の光学信頼性の悪化を防ぐ点から好ましく、特に、トリメチロールプロパンは、ウレタンプレポリマー(a)との反応性の点から好ましい。
It is preferable to use a polyhydric alcohol as the compound (b) from the viewpoint of preventing deterioration of the optical reliability of the polarizer, and in particular, trimethylolpropane is preferable from the viewpoint of reactivity with the urethane prepolymer (a). preferable.
前記形成材は、前記ウレタンプレポリマー(a)を主成分として含有する。ウレタンプレポリマー(a)は、形成材の固形分の50重量%以上を含有することが好ましい。
The forming material contains the urethane prepolymer (a) as a main component. The urethane prepolymer (a) preferably contains 50% by weight or more of the solid content of the forming material.
前記ウレタンプレポリマー(a)に対する前記化合物(b)の配合割合は、前記ウレタンプレポリマー(a)と前記化合物(b)の合計100重量%(固形分比率)に対して、5重量%以上であるのが好ましい。前記化合物(b)の配合割合は、膜強度の向上の観点から10重量%以上であるのが好ましい。一方、前記化合物(b)の配合割合が多くなると偏光子の光学信頼性の悪化が起こることがあるため、前記化合物(b)の配合割合は80重量%以下、さらには50重量%以下であることが好ましい。
The compounding ratio of the compound (b) to the urethane prepolymer (a) is 5% by weight or more with respect to the total 100% by weight (solid content ratio) of the urethane prepolymer (a) and the compound (b). It is preferable to have it. The blending ratio of the compound (b) is preferably 10% by weight or more from the viewpoint of improving the film strength. On the other hand, if the compounding ratio of the compound (b) is large, the optical reliability of the polarizer may deteriorate. Therefore, the compounding ratio of the compound (b) is 80% by weight or less, further 50% by weight or less. Is preferable.
前記形成材は、さらにイソシアネート基の反応性をあげるために反応触媒を用いることができる。反応触媒は特に制限されないが、スズ系触媒またはアミン系触媒が好適である。反応触媒は1種または2種以上を用いることができる。反応触媒の使用量は、通常、ウレタンプレポリマー(a)100重量部に対して、5重量部以下で使用される。反応触媒量が多いと、架橋反応速度が速くなり形成材の発泡が起こる。発泡後の形成材を使用しても十分な接着性は得られない。通常、反応触媒を使用する場合には、0.01~5重量部、さらには0.05~4重量部が好ましい。
The forming material can use a reaction catalyst in order to further increase the reactivity of the isocyanate group. The reaction catalyst is not particularly limited, but a tin catalyst or an amine catalyst is preferable. One kind or two or more kinds of reaction catalysts can be used. The amount of the reaction catalyst used is usually 5 parts by weight or less with respect to 100 parts by weight of the urethane prepolymer (a). When the amount of the reaction catalyst is large, the crosslinking reaction rate becomes high and the forming material foams. Sufficient adhesiveness cannot be obtained even if the foamed forming material is used. Usually, when a reaction catalyst is used, 0.01 to 5 parts by weight, more preferably 0.05 to 4 parts by weight.
さらにイソシアネート基の反応性をあげるために反応触媒を用いることができる。反応触媒は特に制限されないが、スズ系触媒またはアミン系触媒が好適である。反応触媒は1種または2種以上を用いることができる。反応触媒の使用量は、通常、ウレタンプレポリマー100重量部に対して、5重量部以下で使用される。反応触媒量が多いと、架橋反応速度が速くなり形成材の発泡が起こる。発泡後の形成材を使用しても十分な接着性は得られない。通常、反応触媒を使用する場合には、0.01~5重量部、さらには0.05~4重量部が好ましい。
A reaction catalyst can be used to further increase the reactivity of the isocyanate group. The reaction catalyst is not particularly limited, but a tin catalyst or an amine catalyst is preferable. One kind or two or more kinds of reaction catalysts can be used. The amount of the reaction catalyst used is usually 5 parts by weight or less with respect to 100 parts by weight of the urethane prepolymer. When the amount of the reaction catalyst is large, the crosslinking reaction rate becomes high and the forming material foams. Sufficient adhesiveness cannot be obtained even if the foamed forming material is used. Usually, when a reaction catalyst is used, 0.01 to 5 parts by weight, more preferably 0.05 to 4 parts by weight.
スズ系触媒としては、無機系、有機系のいずれも使用できるが有機系が好ましい。無機系スズ系触媒としては、例えば、塩化第一スズ、塩化第二スズ等があげられる。有機系スズ系触媒は、メチル基、エチル基、エーテル基、エステル基などの骨格を有する脂肪族基、脂環族基などの有機基を少なくとも1つ有するものが好ましい。例えば、テトラ-n-ブチルスズ、トリ-n-ブチルスズアセテート、n-ブチルスズトリクロライド、トリメチルスズハイドロオキサイド、ジメチルスズジクロライド、ジブチルスズジラウレート等があげられる。
As the tin catalyst, either an inorganic catalyst or an organic catalyst can be used, but an organic catalyst is preferable. Examples of the inorganic tin-based catalyst include stannous chloride and stannic chloride. The organic tin catalyst preferably has at least one organic group such as an aliphatic group having a skeleton such as a methyl group, an ethyl group, an ether group or an ester group, and an alicyclic group. For example, tetra-n-butyltin, tri-n-butyltin acetate, n-butyltin trichloride, trimethyltin hydroxide, dimethyltin dichloride, dibutyltin dilaurate and the like can be mentioned.
またアミン系触媒としては、特に制限されない。例えば、キノクリジン、アミジン、ジアザビシクロウンデセンなどの脂環族基等の有機基を少なくとも1つ有するものが好ましい。その他、アミン系触媒としては、トリエチルアミン等があげられる。また前記以外の反応触媒としては、ナフテン酸コバルト、ベンジルトリメチルアンモニウムハイドロオキサイド等が例示できる。
The amine-based catalyst is not particularly limited. For example, those having at least one organic group such as an alicyclic group such as quinoclydin, amidine, and diazabicycloundecene are preferable. Other examples of the amine-based catalyst include triethylamine and the like. Examples of reaction catalysts other than the above include cobalt naphthenate, benzyltrimethylammonium hydroxide and the like.
前記形成材は、通常、前記ウレタンプレポリマー(a)および前記化合物(b)を含有する溶液として用いられる。溶液は溶剤系であってもよいし、エマルジョン、コロイド分散液、水溶液等の水系であってもよい。
The forming material is usually used as a solution containing the urethane prepolymer (a) and the compound (b). The solution may be solvent-based or aqueous-based such as an emulsion, colloidal dispersion, or aqueous solution.
有機溶剤としては、イソシアネート基と反応性を有する活性水素を有する官能基を有さず、形成材を構成する前記ウレタンプレポリマー(a)および前記化合物(b)を均一に溶解すれば特に制限はない。有機溶剤は、1種または2種以上を組わせて用いることができる。また有機溶剤は、前記ウレタンプレポリマー(a)および前記化合物(b)に対して、それぞれ別の溶剤を用いることができる。この場合には、各溶液を調製した後に、各溶液を混合することにより形成材を調製することができる。また、調製した形成材に、有機溶剤をさらに加えて形成材の粘度を調整することができる。さらに、有機溶剤に溶解した溶剤系の溶液の場合にも、下記例示のアルコール類や水等を溶剤として含ませることができる。
The organic solvent is not particularly limited as long as it does not have a functional group having active hydrogen reactive with an isocyanate group and uniformly dissolves the urethane prepolymer (a) and the compound (b) constituting the forming material. Absent. The organic solvent may be used alone or in combination of two or more. Further, as the organic solvent, different solvents can be used for the urethane prepolymer (a) and the compound (b). In this case, the forming material can be prepared by mixing each solution after preparing each solution. Further, the viscosity of the forming material can be adjusted by further adding an organic solvent to the prepared forming material. Further, in the case of a solvent-based solution dissolved in an organic solvent, alcohols, water and the like illustrated below can be contained as a solvent.
有機溶剤としては、トルエン、キシレン等の芳香族炭化水素類);酢酸エチル、酢酸ブチル等のエステル類;ヘキサン、シクロヘキサン、メチルシクロヘキサン等の脂肪族または脂環式炭化水素類;1,2-ジクロロエタン等のハロゲン化アルカン類;tert-ブチルメチルエーテル等のエーテル類;メチルエチルケトン、メチルイソブチルケトン、シクロヘキサノン、シクロペンタノン、アセチルアセトン等のケトン類;等が挙げられる。
Organic solvents include aromatic hydrocarbons such as toluene and xylene); esters such as ethyl acetate and butyl acetate; aliphatic or alicyclic hydrocarbons such as hexane, cyclohexane and methylcyclohexane; 1,2-dichloroethane. Alkanes such as halogenated alkanes; ethers such as tert-butyl methyl ether; ketones such as methyl ethyl ketone, methyl isobutyl ketone, cyclohexanone, cyclopentanone, acetylacetone; and the like.
なお、水系にする場合には、例えば、n-ブチルアルコール、イソプロピルアルコール等のアルコール類、アセトン等のケトン類を配合することもできる。水系にする場合には、分散剤を用いたり、ウレタンプレポリマーに、カルボン酸塩、スルホン酸塩、4級アンモニウム塩等のイソシアネート基と反応性の低い官能基や、ポリエチレングリコール等の水分散性成分を導入することにより行うことができる。
In the case of an aqueous system, for example, alcohols such as n-butyl alcohol and isopropyl alcohol, and ketones such as acetone can be blended. When making it aqueous, a dispersant is used, or a functional group that is less reactive with isocyanate groups such as carboxylates, sulfonates, and quaternary ammonium salts, and water dispersibility such as polyethylene glycol are used in urethane prepolymers. This can be done by introducing the ingredients.
前記ウレタンプレポリマー以外の透明層を形成する材料としては、例えば、シアノアクリレート系形成材、エポキシ系形成材、ウレタンアクリレート系形成材等が挙げられる。
Examples of the material for forming the transparent layer other than the urethane prepolymer include a cyanoacrylate-based forming material, an epoxy-based forming material, and a urethane acrylate-based forming material.
前記透明層の形成は、前記形成材の種類に応じて適宜に選択することができるが、例えば、当該形成材を偏光子等に塗布した後に硬化することにより行うことができ、透明層は塗布層として得ることができる。通常は、前記塗布後に、30~100℃程度、好ましくは50~80℃で、0.5~15分間程度乾燥することにより、硬化層を形成することにより行う。さらには、前記形成材が、イソシアネート成分を含有する場合には、反応促進の為に、30~100℃程度、好ましくは50~80℃で、0.5~24時間程度のアニール処理を行うことができる。
The formation of the transparent layer can be appropriately selected according to the type of the forming material. For example, the transparent layer can be formed by applying the forming material to a polarizer or the like and then curing the transparent layer. Can be obtained as a layer. Usually, after the coating, it is dried at about 30 to 100 ° C., preferably 50 to 80 ° C. for about 0.5 to 15 minutes to form a cured layer. Furthermore, when the forming material contains an isocyanate component, annealing treatment is performed at about 30 to 100 ° C., preferably 50 to 80 ° C. for about 0.5 to 24 hours in order to promote the reaction. Can be done.
<画像表示パネル、画像表示装置>
本発明の粘着剤層付偏光フィルムは、各種の画像表示パネルに適用することができ、当該画像表示パネルは、従来の画像表示装置に適用することができる。画像表示装置における、その他の構成は、従来の画像表示装置と同様である。前記画像表示パネルが適用可能な画像表示装置の具体例としては、液晶表示装置、エレクトロルミネッセンス(EL)ディスプレイ、プラズマディスプレイ(PD)、電界放出ディスプレイ(FED:Field Emission Display)等を挙げることができる。 <Image display panel, image display device>
The polarizing film with an adhesive layer of the present invention can be applied to various image display panels, and the image display panel can be applied to a conventional image display device. Other configurations of the image display device are the same as those of the conventional image display device. Specific examples of the image display device to which the image display panel can be applied include a liquid crystal display device, an electroluminescence (EL) display, a plasma display (PD), a field emission display (FED), and the like. ..
本発明の粘着剤層付偏光フィルムは、各種の画像表示パネルに適用することができ、当該画像表示パネルは、従来の画像表示装置に適用することができる。画像表示装置における、その他の構成は、従来の画像表示装置と同様である。前記画像表示パネルが適用可能な画像表示装置の具体例としては、液晶表示装置、エレクトロルミネッセンス(EL)ディスプレイ、プラズマディスプレイ(PD)、電界放出ディスプレイ(FED:Field Emission Display)等を挙げることができる。 <Image display panel, image display device>
The polarizing film with an adhesive layer of the present invention can be applied to various image display panels, and the image display panel can be applied to a conventional image display device. Other configurations of the image display device are the same as those of the conventional image display device. Specific examples of the image display device to which the image display panel can be applied include a liquid crystal display device, an electroluminescence (EL) display, a plasma display (PD), a field emission display (FED), and the like. ..
本発明の粘着剤層付偏光フィルムは表面抵抗値の変動比が小さく、タッチセンシング機能内蔵液晶パネルへの適用が好適である。
The polarizing film with an adhesive layer of the present invention has a small fluctuation ratio of the surface resistance value, and is suitable for application to a liquid crystal panel with a built-in touch sensing function.
さらに、上記構成以外にも、液晶パネルには、位相差フィルム、視角補償フィルム、輝度向上フィルム等の光学フィルムを適宜設けることができる。
Further, in addition to the above configuration, an optical film such as a retardation film, a viewing angle compensation film, and a brightness improving film can be appropriately provided on the liquid crystal panel.
液晶層としては、特に限定されるものではなく、例えば、TN型やSTN型、π型、VA型、IPS型等の任意なタイプ等の任意なタイプのものを用いうる。透明基板9(光源側)は、透明な基板であればよく、その素材は特に限定されないが、例えば、ガラス、透明樹脂フィルム基材を挙げることができる。透明樹脂フィルム基材としては、前述のものを挙げることができる。
The liquid crystal layer is not particularly limited, and for example, any type such as TN type, STN type, π type, VA type, IPS type and the like can be used. The transparent substrate 9 (light source side) may be a transparent substrate, and the material thereof is not particularly limited, and examples thereof include glass and a transparent resin film substrate. Examples of the transparent resin film base material include those described above.
なお、液晶層に対して光源側には、本分野において従来用いられている粘着剤層付偏光フィルムを用いることができ、また、本明細書に記載のものも好適に用いることができる。
A polarizing film with an adhesive layer conventionally used in this field can be used on the light source side of the liquid crystal layer, and the one described in the present specification can also be preferably used.
上記のタッチセンシング機能内蔵液晶パネルの具体例は、例えば、図6乃至図8に示される。図6乃至図8では、本発明の粘着剤層付偏光フィルムとして、図1に示される粘着剤層付偏光フィルム1(但し、導電層cの記載を省略)を、液晶セルの視認側に用いた場合が例示されている。即ち、図1の片保護偏光フィルム11、粘着剤層21が、図6乃至図8では第1偏光フィルム11、第1粘着剤層21として示されている。
Specific examples of the liquid crystal panel with a built-in touch sensing function are shown in FIGS. 6 to 8, for example. In FIGS. 6 to 8, as the polarizing film with an adhesive layer of the present invention, the polarizing film 1 with an adhesive layer shown in FIG. 1 (however, the description of the conductive layer c is omitted) is used on the visual side of the liquid crystal cell. The case where there was was illustrated. That is, the one-sided protective polarizing film 11 and the pressure-sensitive adhesive layer 21 of FIG. 1 are shown as the first polarizing film 11 and the first pressure-sensitive adhesive layer 21 in FIGS. 6 to 8.
図6、所謂、インセル型のタッチセンシング機能内蔵液晶パネルであり、視認側から、第1偏光フィルム11/第1粘着剤層21/第1透明基板41/タッチセンサー部5/液晶層3/駆動電極兼センサー部6/第2透明基板42/第2粘着剤層22/第2偏光フィルム12、の構成を有する。図6のインセル型のタッチセンシング機能内蔵液晶パネルでは、例えば、液晶セルCは液晶層3を挟む第1、2ガラス基板41、42内(液晶セル内)にタッチセンサー部5および駆動電極兼センサー部6を有する。
FIG. 6, a so-called in-cell type liquid crystal panel with a built-in touch sensing function. From the visual side, the first polarizing film 11 / first adhesive layer 21 / first transparent substrate 41 / touch sensor unit 5 / liquid crystal layer 3 / drive. It has an electrode / sensor unit 6 / a second transparent substrate 42 / a second pressure-sensitive adhesive layer 22 / a second polarizing film 12. In the in-cell type liquid crystal panel with a built-in touch sensing function of FIG. 6, for example, the liquid crystal cell C has a touch sensor unit 5 and a drive electrode / sensor in the first and second glass substrates 41 and 42 (inside the liquid crystal cell) sandwiching the liquid crystal layer 3. It has a part 6.
また、図7は、所謂、インセル型(セミインセル型)のタッチセンシング機能内蔵液晶パネルの変形例であり、視認側から、第1偏光フィルム11/第1粘着剤層21/タッチセンサー部5/第1透明基板41/液晶層3/駆動電極兼センサー部6/第2透明基板42/第2粘着剤層22/第2偏光フィルム12、の構成を有する。図7のインセル型のタッチセンシング機能内蔵液晶パネルでは、例えば、液晶セルCは第1透明基板41の外側でタッチセンサー部5は第1粘着剤層21に直接接しており、液晶層3を挟む第1、2ガラス基板41、42内(液晶セル内)の第2透明基板42の側に駆動電極兼センサー部6を有する。
Further, FIG. 7 is a modified example of a so-called in-cell type (semi-in-cell type) liquid crystal panel having a built-in touch sensing function. From the visual side, the first polarizing film 11 / first adhesive layer 21 / touch sensor unit 5 / first It has a configuration of 1 transparent substrate 41 / liquid crystal layer 3 / drive electrode / sensor unit 6 / second transparent substrate 42 / second adhesive layer 22 / second polarizing film 12. In the in-cell type liquid crystal panel with a built-in touch sensing function shown in FIG. 7, for example, the liquid crystal cell C is outside the first transparent substrate 41 and the touch sensor unit 5 is in direct contact with the first adhesive layer 21 and sandwiches the liquid crystal layer 3. A drive electrode / sensor unit 6 is provided on the side of the second transparent substrate 42 in the first and second glass substrates 41 and 42 (inside the liquid crystal cell).
また、図8は、所謂、オンセル型のタッチセンシング機能内蔵液晶パネルであり、視認側から、第1偏光フィルム11/第1粘着剤層21/タッチセンサー部5/駆動電極兼センサー部6/第1透明基板41/液晶層3/駆動電極7/第2透明基板42/第2粘着剤層22/第2偏光フィルム12、の構成を有する。図8のオンセル型のタッチセンシング機能内蔵液晶パネルでは、例えば、液晶セルCは第1透明基板41の外側でタッチセンサー部5および駆動電極兼センサー部6を有し、タッチセンサー部5は第1粘着剤層21に直接接しており、液晶層3を挟む第1、2ガラス基板41、42内(液晶セル内)の第2透明基板42の側には駆動電極7を有する。
Further, FIG. 8 is a so-called on-cell type liquid crystal panel with a built-in touch sensing function, and from the visual side, the first polarizing film 11 / first adhesive layer 21 / touch sensor unit 5 / drive electrode / sensor unit 6 / third. It has a configuration of 1 transparent substrate 41 / liquid crystal layer 3 / drive electrode 7 / second transparent substrate 42 / second adhesive layer 22 / second polarizing film 12. In the on-cell type liquid crystal panel with a built-in touch sensing function shown in FIG. 8, for example, the liquid crystal cell C has a touch sensor unit 5 and a drive electrode / sensor unit 6 outside the first transparent substrate 41, and the touch sensor unit 5 is the first. A drive electrode 7 is provided on the side of the second transparent substrate 42 in the first and second glass substrates 41 and 42 (inside the liquid crystal cell) that are in direct contact with the pressure-sensitive adhesive layer 21 and sandwich the liquid crystal layer 3.
タッチセンシング機能内蔵液晶パネルにおいて、前記液晶セルCのタッチセンサー部5と第1粘着剤層21とが、直接接している場合に、第1粘着剤層21(イオン性化合物を含有)の帯電防止機能が低下しやすく、特に加湿湿環境下において低下しやすい。従って、本発明のタッチセンシング機能内蔵液晶パネルは、前記例示のなかでも、図7に示すインセル型(変形例)または図8に示すオンセル型のタッチセンシング機能内蔵液晶パネルに好適に適用される。
In a liquid crystal panel with a built-in touch sensing function, when the touch sensor unit 5 of the liquid crystal cell C and the first adhesive layer 21 are in direct contact with each other, the antistatic of the first adhesive layer 21 (containing an ionic compound) is prevented. The function tends to deteriorate, especially in a humid environment. Therefore, the liquid crystal panel with a built-in touch sensing function of the present invention is suitably applied to the in-cell type (modified example) shown in FIG. 7 or the on-cell type liquid crystal panel with a built-in touch sensing function shown in FIG. 8 among the above examples.
なお、液晶セルCの視認側に配置される第1偏光フィルム11、前記視認側の反対側に配置される第2偏光フィルム12は、それぞれの配置箇所の適性に応じて、他の光学フィルムを積層して用いることができる。前記他の光学フィルムとしては、例えば反射板や反透過板、位相差フィルム(1/2や1/4等の波長板を含む)、視覚補償フィルム、輝度向上フィルム等の液晶表示装置等の形成に用いられることのある光学層となるものが挙げられる。これらは1層または2層以上用いることができる。これら他の光学フィルムを用いる場合にも、最も液晶層3側の粘着剤層を、前記第1粘着剤層21とすることが好ましい。
The first polarizing film 11 arranged on the viewing side of the liquid crystal cell C and the second polarizing film 12 arranged on the opposite side of the viewing side may be different optical films depending on the suitability of the respective arrangement locations. It can be used in layers. Examples of the other optical film include forming a liquid crystal display device such as a reflecting plate, an antitransmissive plate, a retardation film (including a wave plate such as 1/2 or 1/4), a visual compensation film, and a brightness improving film. An optical layer that may be used in the above. These can be used in one layer or two or more layers. Even when these other optical films are used, it is preferable that the pressure-sensitive adhesive layer on the liquid crystal layer 3 side is the first pressure-sensitive adhesive layer 21.
液晶セルCが有する液晶層3は、タッチセンシング機能内蔵液晶パネルに適用される、電界が存在しない状態でホモジニアス配向した液晶分子を含む液晶層が用いられる。液晶層3としては、例えばIPS方式の液晶層が好適に用いられる。その他、液晶層3としては、例えばTN型やSTN型、π型、VA型等の液晶層を任意なタイプのものを用いることができる。前記液晶層の厚さは、例えば1.5μm~4μm程度である。
As the liquid crystal layer 3 included in the liquid crystal cell C, a liquid crystal layer containing liquid crystal molecules homogenically oriented in the absence of an electric field, which is applied to a liquid crystal panel with a built-in touch sensing function, is used. As the liquid crystal layer 3, for example, an IPS type liquid crystal layer is preferably used. In addition, as the liquid crystal layer 3, for example, any type of liquid crystal layer such as TN type, STN type, π type, and VA type can be used. The thickness of the liquid crystal layer is, for example, about 1.5 μm to 4 μm.
液晶セルCにおいて、第1透明基板41および第2透明基板42は、前記液晶層3を挟んで液晶セルを形成することができる。液晶セルの内または外には、タッチセンシング機能内蔵液晶パネルの形態に応じて、タッチセンサー部5、駆動電極兼センサー部6、駆動電極7等が形成される。また、液晶セル上(第1透明基板41)にはカラーフィルター基板を設けることができる。
In the liquid crystal cell C, the first transparent substrate 41 and the second transparent substrate 42 can form a liquid crystal cell with the liquid crystal layer 3 interposed therebetween. A touch sensor unit 5, a drive electrode / sensor unit 6, a drive electrode 7, and the like are formed inside or outside the liquid crystal cell, depending on the form of the liquid crystal panel with a built-in touch sensing function. Further, a color filter substrate can be provided on the liquid crystal cell (first transparent substrate 41).
前記透明基板を形成する材料は、例えば、ガラス又はポリマーフィルムが挙げられる。前記ポリマーフィルムとしては、例えば、ポリエチレンテレフタレート、ポリシクロオレフィン、ポリカーボネート等が挙げられる。前記透明基板がガラスにより形成される場合、その厚みは、例えば0.3mm~1mm程度である。前記透明基板がポリマーフィルムにより形成される場合、その厚みは、例えば10μm~200μm程度である。上記透明基板は、その表面に易接着層やハードコート層を有することができる。
Examples of the material for forming the transparent substrate include glass or a polymer film. Examples of the polymer film include polyethylene terephthalate, polycycloolefin, polycarbonate and the like. When the transparent substrate is made of glass, its thickness is, for example, about 0.3 mm to 1 mm. When the transparent substrate is formed of a polymer film, its thickness is, for example, about 10 μm to 200 μm. The transparent substrate may have an easy-adhesion layer or a hard coat layer on its surface.
タッチセンサー部5(静電容量センサー)、駆動電極兼センサー部6、駆動電極7は、透明導電層として形成される。前記透明導電層の構成材料としては特に限定されず、例えば、金、銀、銅、白金、パラジウム、アルミニウム、ニッケル、クロム、チタン、鉄、コバルト、錫、マグネシウム、タングステン等の金属およびこれら金属の合金等が挙げられる。また、前記透明導電層の構成材料としては、インジウム、スズ、亜鉛、ガリウム、アンチモン、ジルコニウム、カドミウムの金属酸化物が挙げられ、具体的には酸化インジウム、酸化スズ、酸化チタン、酸化カドミウムおよびこれらの混合物等からなる金属酸化物が挙げられる。その他、ヨウ化銅等からなる他の金属化合物などが用いられる。前記金属酸化物には、必要に応じて、さらに上記群に示された金属原子の酸化物を含んでいてもよい。例えば、酸化スズを含有する酸化インジウム(ITO)、アンチモンを含有する酸化スズなどが好ましく用いられ、ITOが特に好ましく用いられる。ITOとしては、酸化インジウム80~99重量%及び酸化スズ1~20重量%を含有することが好ましい。
The touch sensor unit 5 (capacitance sensor), the drive electrode / sensor unit 6, and the drive electrode 7 are formed as a transparent conductive layer. The constituent material of the transparent conductive layer is not particularly limited, and for example, metals such as gold, silver, copper, platinum, palladium, aluminum, nickel, chromium, titanium, iron, cobalt, tin, magnesium, and tungsten, and metals such as these metals. Examples include alloys. Examples of the constituent material of the transparent conductive layer include metal oxides of indium, tin, zinc, gallium, antimony, zirconium, and cadmium, and specifically, indium oxide, tin oxide, titanium oxide, cadmium oxide, and these. Examples thereof include metal oxides composed of a mixture of the above. In addition, other metal compounds made of copper iodide or the like are used. The metal oxide may further contain oxides of the metal atoms shown in the above group, if necessary. For example, indium oxide (ITO) containing tin oxide, tin oxide containing antimony, and the like are preferably used, and ITO is particularly preferably used. The ITO preferably contains 80 to 99% by weight of indium oxide and 1 to 20% by weight of tin oxide.
液晶セルCにおいてタッチセンサー層5が形成される箇所に制限はなく、タッチセンシング機能内蔵液晶パネルの形態に応じて、タッチセンサー層5は形成される。例えば、図6乃至図8では、タッチセンサー層5は、第1偏光フィルム11と液晶層3との間に配置される場合が例示されている。タッチセンサー層5は、例えば、第1透明基板41上に透明電極パターンとして形成することができる。駆動電極兼センサー部6、駆動電極7についても、タッチセンシング機能内蔵液晶パネルの形態に応じて常法に従って透明電極パターンを形成することができる。上記透明電極パターンは、通常、透明基板の端部に形成された引き回し線(不図示)に電気的に接続され、上記引き回し線は、コントローラIC(不図示)と接続される。透明電極パターンの形状は、櫛形状の他に、ストライプ形状やひし形形状など、用途に応じて任意の形状を採用することができる。透明電極パターンの高さは、例えば10nm~100nmであり、幅は0.1mm~5mmである。
There is no limitation on the location where the touch sensor layer 5 is formed in the liquid crystal cell C, and the touch sensor layer 5 is formed according to the form of the liquid crystal panel with a built-in touch sensing function. For example, in FIGS. 6 to 8, the case where the touch sensor layer 5 is arranged between the first polarizing film 11 and the liquid crystal layer 3 is exemplified. The touch sensor layer 5 can be formed as a transparent electrode pattern on the first transparent substrate 41, for example. With respect to the drive electrode / sensor unit 6 and the drive electrode 7, a transparent electrode pattern can be formed according to a conventional method according to the form of the liquid crystal panel with a built-in touch sensing function. The transparent electrode pattern is usually electrically connected to a routing wire (not shown) formed at the end of the transparent substrate, and the routing wire is connected to a controller IC (not shown). As the shape of the transparent electrode pattern, in addition to the comb shape, any shape such as a stripe shape or a rhombus shape can be adopted depending on the application. The height of the transparent electrode pattern is, for example, 10 nm to 100 nm, and the width is 0.1 mm to 5 mm.
また、タッチセンシング機能内蔵液晶パネルは、照明システムにバックライトあるいは反射板を用いたもの等の液晶表示装置を形成する部材を適宜に用いることができる。
Further, as the liquid crystal panel with a built-in touch sensing function, a member forming a liquid crystal display device such as a lighting system using a backlight or a reflector can be appropriately used.
以下に、実施例によって本発明を具体的に説明するが、本発明はこれら実施例によって限定されるものではない。なお、各例中の部および%はいずれも重量基準である。以下に特に規定のない室温放置条件は全て23℃65%RHである。
Hereinafter, the present invention will be specifically described with reference to Examples, but the present invention is not limited to these Examples. In addition, each part and% in each example is based on weight. All the conditions for leaving at room temperature, which are not specified below, are 23 ° C. and 65% RH.
<(メタ)アクリル系ポリマー(A)の重量平均分子量の測定>
(メタ)アクリル系ポリマー(A)の重量平均分子量(Mw)は、GPC(ゲル・パーミエーション・クロマトグラフィー)により測定した。Mw/Mnについても、同様に測定した。
・分析装置:東ソー社製、HLC-8120GPC
・カラム:東ソー社製、G7000HXL+GMHXL+GMHXL
・カラムサイズ:各7.8mmφ×30cm 計90cm
・カラム温度:40℃
・流量:0.8mL/min
・注入量:100μL
・溶離液:テトラヒドロフラン
・検出器:示差屈折計(RI)
・標準試料:ポリスチレン <Measurement of weight average molecular weight of (meth) acrylic polymer (A)>
The weight average molecular weight (Mw) of the (meth) acrylic polymer (A) was measured by GPC (gel permeation chromatography). Mw / Mn was also measured in the same manner.
-Analyzer: HLC-8120GPC manufactured by Tosoh Corporation
-Column: Made by Tosoh, G7000H XL + GMH XL + GMH XL
-Column size: 7.8 mm φ x 30 cm each 90 cm in total
-Column temperature: 40 ° C
・ Flow rate: 0.8 mL / min
・ Injection amount: 100 μL
-Eluent: Tetrahydrofuran-Detector: Differential Refractometer (RI)
・ Standard sample: Polystyrene
(メタ)アクリル系ポリマー(A)の重量平均分子量(Mw)は、GPC(ゲル・パーミエーション・クロマトグラフィー)により測定した。Mw/Mnについても、同様に測定した。
・分析装置:東ソー社製、HLC-8120GPC
・カラム:東ソー社製、G7000HXL+GMHXL+GMHXL
・カラムサイズ:各7.8mmφ×30cm 計90cm
・カラム温度:40℃
・流量:0.8mL/min
・注入量:100μL
・溶離液:テトラヒドロフラン
・検出器:示差屈折計(RI)
・標準試料:ポリスチレン <Measurement of weight average molecular weight of (meth) acrylic polymer (A)>
The weight average molecular weight (Mw) of the (meth) acrylic polymer (A) was measured by GPC (gel permeation chromatography). Mw / Mn was also measured in the same manner.
-Analyzer: HLC-8120GPC manufactured by Tosoh Corporation
-Column: Made by Tosoh, G7000H XL + GMH XL + GMH XL
-Column size: 7.8 mm φ x 30 cm each 90 cm in total
-Column temperature: 40 ° C
・ Flow rate: 0.8 mL / min
・ Injection amount: 100 μL
-Eluent: Tetrahydrofuran-Detector: Differential Refractometer (RI)
・ Standard sample: Polystyrene
<製造例1>
(HC付40μmTACフィルム、HC付25μmTACフィルムの作製)
ウレタンアクリレートを主成分とする紫外線硬化型樹脂モノマー又はオリゴマーが酢酸ブチルに溶解された樹脂溶液(DIC(株)製,商品名:ユニディック17-806,固形分濃度:80%)に、その溶液中の固形分100部当たり、光重合開始剤(BASF(株)製,商品名:IRGACURE907)を5部、及びレベリング剤(DIC(株)製、商品名:GRANDIC PC4100)を0.1部添加した。そして、前記溶液中の固形分濃度が36%となるように、前記溶液にシクロペンタノンとプロピレングリコールモノメチルエーテルを45:55の比率で加えて、ハードコート層形成材料を作製した。作製したハードコート層形成材料を、硬化後のハードコート層の厚みが7μmになるようにTJ40UL(富士フィルム製,原料:トリアセチルセルロース系ポリマー,厚み:40μm)上に塗布して塗膜を形成した。その後、塗膜を90℃で1分間乾燥し、さらに高圧水銀ランプにて積算光量300mJ/cm2の紫外線を塗膜に照射し、前記塗膜を硬化させてハードコート層(HC)を形成して、HC付40μmTACフィルムを作製した。
また同様にして、TJ25UL(富士フィルム製,原料:トリアセチルセルロース系ポリマー,厚み:25μm)上に上記同様の厚みが7μmのハードコート層(HC)を形成して、HC付25μmTACフィルムを作製した。 <Manufacturing example 1>
(Preparation of 40 μm TAC film with HC and 25 μm TAC film with HC)
A solution in a resin solution (manufactured by DIC Co., Ltd., trade name: Unidic 17-806, solid content concentration: 80%) in which an ultraviolet curable resin monomer or oligomer containing urethane acrylate as a main component is dissolved in butyl acetate. Add 5 parts of photopolymerization initiator (BASF Co., Ltd., trade name: IRGACURE907) and 0.1 part of leveling agent (DIC Co., Ltd., trade name: GRANDIC PC4100) per 100 parts of solid content. did. Then, cyclopentanone and propylene glycol monomethyl ether were added to the solution at a ratio of 45:55 so that the solid content concentration in the solution was 36% to prepare a hard coat layer forming material. The produced hard coat layer forming material is applied onto TJ40UL (manufactured by Fujifilm, raw material: triacetyl cellulose-based polymer, thickness: 40 μm) so that the thickness of the hard coat layer after curing is 7 μm to form a coating film. did. Then, the coating film is dried at 90 ° C. for 1 minute, and the coating film is further irradiated with ultraviolet rays having an integrated light amount of 300 mJ / cm 2 with a high-pressure mercury lamp to cure the coating film to form a hard coat layer (HC). A 40 μm TAC film with HC was prepared.
Similarly, a hard coat layer (HC) having the same thickness of 7 μm as described above was formed on TJ25UL (manufactured by Fujifilm, raw material: triacetyl cellulose-based polymer, thickness: 25 μm) to prepare a 25 μm TAC film with HC. ..
(HC付40μmTACフィルム、HC付25μmTACフィルムの作製)
ウレタンアクリレートを主成分とする紫外線硬化型樹脂モノマー又はオリゴマーが酢酸ブチルに溶解された樹脂溶液(DIC(株)製,商品名:ユニディック17-806,固形分濃度:80%)に、その溶液中の固形分100部当たり、光重合開始剤(BASF(株)製,商品名:IRGACURE907)を5部、及びレベリング剤(DIC(株)製、商品名:GRANDIC PC4100)を0.1部添加した。そして、前記溶液中の固形分濃度が36%となるように、前記溶液にシクロペンタノンとプロピレングリコールモノメチルエーテルを45:55の比率で加えて、ハードコート層形成材料を作製した。作製したハードコート層形成材料を、硬化後のハードコート層の厚みが7μmになるようにTJ40UL(富士フィルム製,原料:トリアセチルセルロース系ポリマー,厚み:40μm)上に塗布して塗膜を形成した。その後、塗膜を90℃で1分間乾燥し、さらに高圧水銀ランプにて積算光量300mJ/cm2の紫外線を塗膜に照射し、前記塗膜を硬化させてハードコート層(HC)を形成して、HC付40μmTACフィルムを作製した。
また同様にして、TJ25UL(富士フィルム製,原料:トリアセチルセルロース系ポリマー,厚み:25μm)上に上記同様の厚みが7μmのハードコート層(HC)を形成して、HC付25μmTACフィルムを作製した。 <Manufacturing example 1>
(Preparation of 40 μm TAC film with HC and 25 μm TAC film with HC)
A solution in a resin solution (manufactured by DIC Co., Ltd., trade name: Unidic 17-806, solid content concentration: 80%) in which an ultraviolet curable resin monomer or oligomer containing urethane acrylate as a main component is dissolved in butyl acetate. Add 5 parts of photopolymerization initiator (BASF Co., Ltd., trade name: IRGACURE907) and 0.1 part of leveling agent (DIC Co., Ltd., trade name: GRANDIC PC4100) per 100 parts of solid content. did. Then, cyclopentanone and propylene glycol monomethyl ether were added to the solution at a ratio of 45:55 so that the solid content concentration in the solution was 36% to prepare a hard coat layer forming material. The produced hard coat layer forming material is applied onto TJ40UL (manufactured by Fujifilm, raw material: triacetyl cellulose-based polymer, thickness: 40 μm) so that the thickness of the hard coat layer after curing is 7 μm to form a coating film. did. Then, the coating film is dried at 90 ° C. for 1 minute, and the coating film is further irradiated with ultraviolet rays having an integrated light amount of 300 mJ / cm 2 with a high-pressure mercury lamp to cure the coating film to form a hard coat layer (HC). A 40 μm TAC film with HC was prepared.
Similarly, a hard coat layer (HC) having the same thickness of 7 μm as described above was formed on TJ25UL (manufactured by Fujifilm, raw material: triacetyl cellulose-based polymer, thickness: 25 μm) to prepare a 25 μm TAC film with HC. ..
<製造例2>
(30μmアクリルフィルムの作製)
攪拌装置、温度センサー、冷却管、窒素導入管を備えた容量30Lの釜型反応器に、8,000gのメタクリル酸メチル(MMA)、2,000gの2-(ヒドロキシメチル)アクリル酸メチル(MHMA)、10,000gの4-メチル-2-ペンタノン(メチルイソブチルケトン,MIBK)、5gのn-ドデシルメルカプタンを仕込み、これに窒素を通じつつ、105℃まで昇温し、還流したところで、重合開始剤として5.0gのt-ブチルパーオキシイソプロピルカーボネート(カヤカルボンBIC-7,化薬アクゾ(株)製)を添加すると同時に、10.0gのt-ブチルパーオキシイソプロピルカーボネートと230gのMIBKからなる溶液を4時間かけて滴下しながら、還流下、約105~120℃で溶液重合を行い、さらに4時間かけて熟成を行った。
得られた重合体溶液に、30gのリン酸ステアリル/リン酸ジステアリル混合物(PhoslexA-18,堺化学工業(株)製)を加え、還流下、約90~120℃で5時間、環化縮合反応を行った。次いで、得られた重合体溶液を、バレル温度260℃、回転数100rpm、減圧度13.3~400hPa(10~300mmHg)、リアベント数1個、フォアベント数4個のベントタイプスクリュー二軸押出し機(φ=29.75mm,L/D=30)に、樹脂量換算で、2.0kg/hの処理速度で導入し、この押出し機内で、さらに環化縮合反応と脱揮を行い、押し出すことにより、ラクトン環含有重合体の透明なペレットを得た。
得られたラクトン環含有重合体について、ダイナミックTGの測定を行ったところ、0.17質量%の質量減少を検知した。また、このラクトン環含有重合体は、重量平均分子量が133,000、メルトフローレートが6.5g/10min、ガラス転移温度が131℃であった。
得られたペレットと、アクリロニトリル-スチレン(AS)樹脂(トーヨーASAS20、東洋スチレン(株)製)とを、質量比90/10で、単軸押出機(スクリュー30mmφ)を用いて混練押出することにより、透明なペレットを得た。得られたペレットのガラス転移温度は127℃であった。
このペレットを、50mmφ単軸押出機を用い、400mm幅のコートハンガータイプTダイから溶融押出し、厚さ120μmのフィルムを作製した。作製したフィルムを、2軸延伸装置を用いて、150℃の温度条件下、縦2.0倍、及び横2.0倍に延伸することにより、厚さ30μmの延伸フィルム(30μmアクリルフィルム)を得た。この延伸フィルムの光学特性を測定したところ、全光線透過率が93%、面内位相差Δndが0.8nm、厚み方向位相差Rthが1.5nmであった。 <Manufacturing example 2>
(Preparation of 30 μm acrylic film)
8,000 g of methyl methacrylate (MMA) and 2,000 g of methyl 2- (hydroxymethyl) acrylate (MHMA) in a 30 L pot-type reactor equipped with a stirrer, temperature sensor, cooling tube, and nitrogen introduction tube. ), 10,000 g of 4-methyl-2-pentanone (methyl isobutyl ketone, MIBK), and 5 g of n-dodecyl mercaptan were charged, and the temperature was raised to 105 ° C. and refluxed while passing nitrogen through the mixture. As a result, 5.0 g of t-butylperoxyisopropyl carbonate (Kayacarboxylic BIC-7, manufactured by Kayaku Akzo Corporation) was added, and at the same time, a solution consisting of 10.0 g of t-butylperoxyisopropyl carbonate and 230 g of MIBK was added. Solution polymerization was carried out at about 105 to 120 ° C. under reflux while dropping over 4 hours, and aging was further carried out over 4 hours.
To the obtained polymer solution, 30 g of a stearyl phosphate / distearyl phosphate mixture (Phoslex A-18, manufactured by Sakai Chemical Industry Co., Ltd.) was added, and cyclization condensation was carried out at about 90 to 120 ° C. for 5 hours under reflux. The reaction was carried out. Next, the obtained polymer solution was subjected to a vent type screw twin-screw extruder having a barrel temperature of 260 ° C., a rotation speed of 100 rpm, a reduced pressure of 13.3 to 400 hPa (10 to 300 mmHg), one rear vent, and four fore vents. Introduced into (φ = 29.75 mm, L / D = 30) at a processing speed of 2.0 kg / h in terms of resin amount, and further subjected to cyclization condensation reaction and volatile in this extruder to extrude. To obtain transparent pellets of the lactone ring-containing polymer.
When the dynamic TG of the obtained lactone ring-containing polymer was measured, a mass loss of 0.17% by mass was detected. The lactone ring-containing polymer had a weight average molecular weight of 133,000, a melt flow rate of 6.5 g / 10 min, and a glass transition temperature of 131 ° C.
The obtained pellets and acrylonitrile-styrene (AS) resin (Toyo SAS20, manufactured by Toyo Styrene Co., Ltd.) are kneaded and extruded at a mass ratio of 90/10 using a single-screw extruder (screw 30 mmφ). , Clear pellets were obtained. The glass transition temperature of the obtained pellet was 127 ° C.
This pellet was melt-extruded from a coat hanger type T die having a width of 400 mm using a 50 mmφ single-screw extruder to prepare a film having a thickness of 120 μm. A stretched film (30 μm acrylic film) having a thickness of 30 μm is obtained by stretching the produced film 2.0 times in length and 2.0 times in width under a temperature condition of 150 ° C. using a biaxial stretching device. Obtained. When the optical characteristics of this stretched film were measured, the total light transmittance was 93%, the in-plane retardation Δnd was 0.8 nm, and the thickness direction retardation Rth was 1.5 nm.
(30μmアクリルフィルムの作製)
攪拌装置、温度センサー、冷却管、窒素導入管を備えた容量30Lの釜型反応器に、8,000gのメタクリル酸メチル(MMA)、2,000gの2-(ヒドロキシメチル)アクリル酸メチル(MHMA)、10,000gの4-メチル-2-ペンタノン(メチルイソブチルケトン,MIBK)、5gのn-ドデシルメルカプタンを仕込み、これに窒素を通じつつ、105℃まで昇温し、還流したところで、重合開始剤として5.0gのt-ブチルパーオキシイソプロピルカーボネート(カヤカルボンBIC-7,化薬アクゾ(株)製)を添加すると同時に、10.0gのt-ブチルパーオキシイソプロピルカーボネートと230gのMIBKからなる溶液を4時間かけて滴下しながら、還流下、約105~120℃で溶液重合を行い、さらに4時間かけて熟成を行った。
得られた重合体溶液に、30gのリン酸ステアリル/リン酸ジステアリル混合物(PhoslexA-18,堺化学工業(株)製)を加え、還流下、約90~120℃で5時間、環化縮合反応を行った。次いで、得られた重合体溶液を、バレル温度260℃、回転数100rpm、減圧度13.3~400hPa(10~300mmHg)、リアベント数1個、フォアベント数4個のベントタイプスクリュー二軸押出し機(φ=29.75mm,L/D=30)に、樹脂量換算で、2.0kg/hの処理速度で導入し、この押出し機内で、さらに環化縮合反応と脱揮を行い、押し出すことにより、ラクトン環含有重合体の透明なペレットを得た。
得られたラクトン環含有重合体について、ダイナミックTGの測定を行ったところ、0.17質量%の質量減少を検知した。また、このラクトン環含有重合体は、重量平均分子量が133,000、メルトフローレートが6.5g/10min、ガラス転移温度が131℃であった。
得られたペレットと、アクリロニトリル-スチレン(AS)樹脂(トーヨーASAS20、東洋スチレン(株)製)とを、質量比90/10で、単軸押出機(スクリュー30mmφ)を用いて混練押出することにより、透明なペレットを得た。得られたペレットのガラス転移温度は127℃であった。
このペレットを、50mmφ単軸押出機を用い、400mm幅のコートハンガータイプTダイから溶融押出し、厚さ120μmのフィルムを作製した。作製したフィルムを、2軸延伸装置を用いて、150℃の温度条件下、縦2.0倍、及び横2.0倍に延伸することにより、厚さ30μmの延伸フィルム(30μmアクリルフィルム)を得た。この延伸フィルムの光学特性を測定したところ、全光線透過率が93%、面内位相差Δndが0.8nm、厚み方向位相差Rthが1.5nmであった。 <Manufacturing example 2>
(Preparation of 30 μm acrylic film)
8,000 g of methyl methacrylate (MMA) and 2,000 g of methyl 2- (hydroxymethyl) acrylate (MHMA) in a 30 L pot-type reactor equipped with a stirrer, temperature sensor, cooling tube, and nitrogen introduction tube. ), 10,000 g of 4-methyl-2-pentanone (methyl isobutyl ketone, MIBK), and 5 g of n-dodecyl mercaptan were charged, and the temperature was raised to 105 ° C. and refluxed while passing nitrogen through the mixture. As a result, 5.0 g of t-butylperoxyisopropyl carbonate (Kayacarboxylic BIC-7, manufactured by Kayaku Akzo Corporation) was added, and at the same time, a solution consisting of 10.0 g of t-butylperoxyisopropyl carbonate and 230 g of MIBK was added. Solution polymerization was carried out at about 105 to 120 ° C. under reflux while dropping over 4 hours, and aging was further carried out over 4 hours.
To the obtained polymer solution, 30 g of a stearyl phosphate / distearyl phosphate mixture (Phoslex A-18, manufactured by Sakai Chemical Industry Co., Ltd.) was added, and cyclization condensation was carried out at about 90 to 120 ° C. for 5 hours under reflux. The reaction was carried out. Next, the obtained polymer solution was subjected to a vent type screw twin-screw extruder having a barrel temperature of 260 ° C., a rotation speed of 100 rpm, a reduced pressure of 13.3 to 400 hPa (10 to 300 mmHg), one rear vent, and four fore vents. Introduced into (φ = 29.75 mm, L / D = 30) at a processing speed of 2.0 kg / h in terms of resin amount, and further subjected to cyclization condensation reaction and volatile in this extruder to extrude. To obtain transparent pellets of the lactone ring-containing polymer.
When the dynamic TG of the obtained lactone ring-containing polymer was measured, a mass loss of 0.17% by mass was detected. The lactone ring-containing polymer had a weight average molecular weight of 133,000, a melt flow rate of 6.5 g / 10 min, and a glass transition temperature of 131 ° C.
The obtained pellets and acrylonitrile-styrene (AS) resin (Toyo SAS20, manufactured by Toyo Styrene Co., Ltd.) are kneaded and extruded at a mass ratio of 90/10 using a single-screw extruder (screw 30 mmφ). , Clear pellets were obtained. The glass transition temperature of the obtained pellet was 127 ° C.
This pellet was melt-extruded from a coat hanger type T die having a width of 400 mm using a 50 mmφ single-screw extruder to prepare a film having a thickness of 120 μm. A stretched film (30 μm acrylic film) having a thickness of 30 μm is obtained by stretching the produced film 2.0 times in length and 2.0 times in width under a temperature condition of 150 ° C. using a biaxial stretching device. Obtained. When the optical characteristics of this stretched film were measured, the total light transmittance was 93%, the in-plane retardation Δnd was 0.8 nm, and the thickness direction retardation Rth was 1.5 nm.
<偏光フィルム(1)の作製>
厚さ45μmのポリビニルアルコールフィルムを、速度比の異なるロール間において、30℃、0.3%濃度のヨウ素溶液中で1分間染色しながら、3倍まで延伸した。その後、60℃、4%濃度のホウ酸、10%濃度のヨウ化カリウムを含む水溶液中に0.5分間浸漬しながら総合延伸倍率が6倍まで延伸した。次いで、30℃、1.5%濃度のヨウ化カリウムを含む水溶液中に10秒間浸漬することで洗浄した後、50℃で4分間乾燥を行い、厚さ18μmの偏光子を得た。当該偏光子の片面に、製造例1で得られた、けん化処理したHC付40μmTACフィルム(トリアセチルセルロースフィルム側)を、もう一方の片面に、製造例2で得られた、30μmアクリルフィルムをポリビニルアルコール系接着剤により貼り合せて偏光フィルム(1)を作製した。 <Preparation of polarizing film (1)>
A polyvinyl alcohol film having a thickness of 45 μm was dyed between rolls having different speed ratios in an iodine solution at 30 ° C. and a 0.3% concentration for 1 minute, and stretched up to 3 times. Then, the total stretching ratio was stretched to 6 times while being immersed in an aqueous solution containing boric acid having a concentration of 4% and potassium iodide at a concentration of 10% for 0.5 minutes at 60 ° C. Then, it was washed by immersing it in an aqueous solution containing potassium iodide having a concentration of 1.5% at 30 ° C. for 10 seconds, and then dried at 50 ° C. for 4 minutes to obtain a polarizer having a thickness of 18 μm. Polyvinyl alcohol-treated 40 μm TAC film with HC (triacetyl cellulose film side) obtained in Production Example 1 and 30 μm acrylic film obtained in Production Example 2 on the other side of the polarizer. A polarizing film (1) was prepared by laminating with an alcohol-based adhesive.
厚さ45μmのポリビニルアルコールフィルムを、速度比の異なるロール間において、30℃、0.3%濃度のヨウ素溶液中で1分間染色しながら、3倍まで延伸した。その後、60℃、4%濃度のホウ酸、10%濃度のヨウ化カリウムを含む水溶液中に0.5分間浸漬しながら総合延伸倍率が6倍まで延伸した。次いで、30℃、1.5%濃度のヨウ化カリウムを含む水溶液中に10秒間浸漬することで洗浄した後、50℃で4分間乾燥を行い、厚さ18μmの偏光子を得た。当該偏光子の片面に、製造例1で得られた、けん化処理したHC付40μmTACフィルム(トリアセチルセルロースフィルム側)を、もう一方の片面に、製造例2で得られた、30μmアクリルフィルムをポリビニルアルコール系接着剤により貼り合せて偏光フィルム(1)を作製した。 <Preparation of polarizing film (1)>
A polyvinyl alcohol film having a thickness of 45 μm was dyed between rolls having different speed ratios in an iodine solution at 30 ° C. and a 0.3% concentration for 1 minute, and stretched up to 3 times. Then, the total stretching ratio was stretched to 6 times while being immersed in an aqueous solution containing boric acid having a concentration of 4% and potassium iodide at a concentration of 10% for 0.5 minutes at 60 ° C. Then, it was washed by immersing it in an aqueous solution containing potassium iodide having a concentration of 1.5% at 30 ° C. for 10 seconds, and then dried at 50 ° C. for 4 minutes to obtain a polarizer having a thickness of 18 μm. Polyvinyl alcohol-treated 40 μm TAC film with HC (triacetyl cellulose film side) obtained in Production Example 1 and 30 μm acrylic film obtained in Production Example 2 on the other side of the polarizer. A polarizing film (1) was prepared by laminating with an alcohol-based adhesive.
<偏光フィルム(2)の作製>
(薄型偏光子Aの作製)
吸水率0.75%、Tg75℃の非晶質のイソフタル酸共重合ポリエチレンテレフタレート(IPA共重合PET)フィルム(厚み:100μm)基材の片面に、コロナ処理を施し、このコロナ処理面に、ポリビニルアルコール(重合度4200,ケン化度99.2モル%)およびアセトアセチル変性PVA(重合度1200,アセトアセチル変性度4.6%,ケン化度99.0モル%以上,日本合成化学工業社製、商品名「ゴーセファイマーZ200」)を9:1の比で含む水溶液を25℃で塗布および乾燥して、厚み11μmのPVA系樹脂層を形成し、積層体を作製した。
得られた積層体を、120℃のオーブン内で周速の異なるロール間で縦方向(長手方向)に2.0倍に自由端一軸延伸した(空中補助延伸処理)。
次いで、積層体を、液温30℃の不溶化浴(水100重量部に対して、ホウ酸を4重量部配合して得られたホウ酸水溶液)に30秒間浸漬させた(不溶化処理)。
次いで、液温30℃の染色浴に、偏光板が所定の透過率となるようにヨウ素濃度、浸漬時間を調整しながら浸漬させた。本実施例では、水100重量部に対して、ヨウ素を0.2重量部配合し、ヨウ化カリウムを1.0重量部配合して得られたヨウ素水溶液に60秒間浸漬させた(染色処理)。
次いで、液温30℃の架橋浴(水100重量部に対して、ヨウ化カリウムを3重量部配合し、ホウ酸を3重量部配合して得られたホウ酸水溶液)に30秒間浸漬させた(架橋処理)。
その後、積層体を、液温70℃のホウ酸水溶液(水100重量部に対して、ホウ酸を4重量部配合し、ヨウ化カリウムを5重量部配合して得られた水溶液)に浸漬させながら、周速の異なるロール間で縦方向(長手方向)に総延伸倍率が5.5倍となるように一軸延伸を行った(水中延伸処理)。
その後、積層体を液温30℃の洗浄浴(水100重量部に対して、ヨウ化カリウムを4重量部配合して得られた水溶液)に浸漬させた(洗浄処理)。
以上により、厚み5μmの偏光子を含む光学フィルム積層体を得た。 <Preparation of polarizing film (2)>
(Preparation of thin polarizer A)
Amorphous isophthalic acid copolymerized polyethylene terephthalate (IPA copolymerized PET) film (thickness: 100 μm) having a water absorption rate of 0.75% and a Tg of 75 ° C. Alcohol (degree of polymerization 4200, degree of saponification 99.2 mol%) and acetoacetyl-modified PVA (degree of polymerization 1200, degree of acetoacetyl modification 4.6%, degree of saponification 99.0 mol% or more, manufactured by Nippon Synthetic Chemical Industry Co., Ltd. , Trade name "Gosefimer Z200") at a ratio of 9: 1 was applied and dried at 25 ° C. to form a PVA-based resin layer having a thickness of 11 μm to prepare a laminate.
The obtained laminate was uniaxially stretched at the free end in the longitudinal direction (longitudinal direction) 2.0 times between rolls having different peripheral speeds in an oven at 120 ° C. (aerial auxiliary stretching treatment).
Next, the laminate was immersed in an insolubilizing bath at a liquid temperature of 30 ° C. (an aqueous boric acid solution obtained by blending 4 parts by weight of boric acid with 100 parts by weight of water) for 30 seconds (insolubilization treatment).
Next, the polarizing plate was immersed in a dyeing bath having a liquid temperature of 30 ° C. while adjusting the iodine concentration and the immersion time so that the polarizing plate had a predetermined transmittance. In this example, 0.2 parts by weight of iodine was mixed with 100 parts by weight of water, and 1.0 part by weight of potassium iodide was mixed and immersed in the obtained iodine aqueous solution for 60 seconds (dyeing treatment). ..
Next, it was immersed in a cross-linked bath at a liquid temperature of 30 ° C. (an aqueous boric acid solution obtained by blending 3 parts by weight of potassium iodide and 3 parts by weight of boric acid with respect to 100 parts by weight of water) for 30 seconds. (Crossing treatment).
Then, the laminate is immersed in an aqueous solution of boric acid having a liquid temperature of 70 ° C. (an aqueous solution obtained by blending 4 parts by weight of boric acid and 5 parts by weight of potassium iodide with respect to 100 parts by weight of water). However, uniaxial stretching was performed between rolls having different peripheral speeds so that the total stretching ratio was 5.5 times in the longitudinal direction (longitudinal direction) (underwater stretching treatment).
Then, the laminate was immersed in a washing bath at a liquid temperature of 30 ° C. (an aqueous solution obtained by blending 4 parts by weight of potassium iodide with 100 parts by weight of water) (cleaning treatment).
From the above, an optical film laminate containing a polarizer having a thickness of 5 μm was obtained.
(薄型偏光子Aの作製)
吸水率0.75%、Tg75℃の非晶質のイソフタル酸共重合ポリエチレンテレフタレート(IPA共重合PET)フィルム(厚み:100μm)基材の片面に、コロナ処理を施し、このコロナ処理面に、ポリビニルアルコール(重合度4200,ケン化度99.2モル%)およびアセトアセチル変性PVA(重合度1200,アセトアセチル変性度4.6%,ケン化度99.0モル%以上,日本合成化学工業社製、商品名「ゴーセファイマーZ200」)を9:1の比で含む水溶液を25℃で塗布および乾燥して、厚み11μmのPVA系樹脂層を形成し、積層体を作製した。
得られた積層体を、120℃のオーブン内で周速の異なるロール間で縦方向(長手方向)に2.0倍に自由端一軸延伸した(空中補助延伸処理)。
次いで、積層体を、液温30℃の不溶化浴(水100重量部に対して、ホウ酸を4重量部配合して得られたホウ酸水溶液)に30秒間浸漬させた(不溶化処理)。
次いで、液温30℃の染色浴に、偏光板が所定の透過率となるようにヨウ素濃度、浸漬時間を調整しながら浸漬させた。本実施例では、水100重量部に対して、ヨウ素を0.2重量部配合し、ヨウ化カリウムを1.0重量部配合して得られたヨウ素水溶液に60秒間浸漬させた(染色処理)。
次いで、液温30℃の架橋浴(水100重量部に対して、ヨウ化カリウムを3重量部配合し、ホウ酸を3重量部配合して得られたホウ酸水溶液)に30秒間浸漬させた(架橋処理)。
その後、積層体を、液温70℃のホウ酸水溶液(水100重量部に対して、ホウ酸を4重量部配合し、ヨウ化カリウムを5重量部配合して得られた水溶液)に浸漬させながら、周速の異なるロール間で縦方向(長手方向)に総延伸倍率が5.5倍となるように一軸延伸を行った(水中延伸処理)。
その後、積層体を液温30℃の洗浄浴(水100重量部に対して、ヨウ化カリウムを4重量部配合して得られた水溶液)に浸漬させた(洗浄処理)。
以上により、厚み5μmの偏光子を含む光学フィルム積層体を得た。 <Preparation of polarizing film (2)>
(Preparation of thin polarizer A)
Amorphous isophthalic acid copolymerized polyethylene terephthalate (IPA copolymerized PET) film (thickness: 100 μm) having a water absorption rate of 0.75% and a Tg of 75 ° C. Alcohol (degree of polymerization 4200, degree of saponification 99.2 mol%) and acetoacetyl-modified PVA (degree of polymerization 1200, degree of acetoacetyl modification 4.6%, degree of saponification 99.0 mol% or more, manufactured by Nippon Synthetic Chemical Industry Co., Ltd. , Trade name "Gosefimer Z200") at a ratio of 9: 1 was applied and dried at 25 ° C. to form a PVA-based resin layer having a thickness of 11 μm to prepare a laminate.
The obtained laminate was uniaxially stretched at the free end in the longitudinal direction (longitudinal direction) 2.0 times between rolls having different peripheral speeds in an oven at 120 ° C. (aerial auxiliary stretching treatment).
Next, the laminate was immersed in an insolubilizing bath at a liquid temperature of 30 ° C. (an aqueous boric acid solution obtained by blending 4 parts by weight of boric acid with 100 parts by weight of water) for 30 seconds (insolubilization treatment).
Next, the polarizing plate was immersed in a dyeing bath having a liquid temperature of 30 ° C. while adjusting the iodine concentration and the immersion time so that the polarizing plate had a predetermined transmittance. In this example, 0.2 parts by weight of iodine was mixed with 100 parts by weight of water, and 1.0 part by weight of potassium iodide was mixed and immersed in the obtained iodine aqueous solution for 60 seconds (dyeing treatment). ..
Next, it was immersed in a cross-linked bath at a liquid temperature of 30 ° C. (an aqueous boric acid solution obtained by blending 3 parts by weight of potassium iodide and 3 parts by weight of boric acid with respect to 100 parts by weight of water) for 30 seconds. (Crossing treatment).
Then, the laminate is immersed in an aqueous solution of boric acid having a liquid temperature of 70 ° C. (an aqueous solution obtained by blending 4 parts by weight of boric acid and 5 parts by weight of potassium iodide with respect to 100 parts by weight of water). However, uniaxial stretching was performed between rolls having different peripheral speeds so that the total stretching ratio was 5.5 times in the longitudinal direction (longitudinal direction) (underwater stretching treatment).
Then, the laminate was immersed in a washing bath at a liquid temperature of 30 ° C. (an aqueous solution obtained by blending 4 parts by weight of potassium iodide with 100 parts by weight of water) (cleaning treatment).
From the above, an optical film laminate containing a polarizer having a thickness of 5 μm was obtained.
(透明保護フィルムに適用する接着剤の作製)
アクリロイルモルホリン45重量部、1,9-ノナンジオールジアクリレート45部、(メタ)アクリルモノマーを重合してなるアクリル系オリゴマー(ARUFONUP1190,東亞合成社製)10部、光重合開始剤(IRGACURE 907,BASF社製)3部、重合開始剤(KAYACURE DETX-S,日本化薬社製)1.5部を混合し、紫外線硬化型接着剤を調製した。 (Preparation of adhesive to be applied to transparent protective film)
45 parts by weight of acryloylmorpholin, 45 parts of 1,9-nonanediol diacrylate, 10 parts of acrylic oligomer (ARUFONUP1190, manufactured by Toa Synthetic Co., Ltd.) obtained by polymerizing (meth) acrylic monomer, photopolymerization initiator (IRGACURE 907, BASF) 3 parts of the polymerization initiator (KAYACURE DETX-S, manufactured by Nippon Kayaku Co., Ltd.) were mixed to prepare an ultraviolet curable adhesive.
アクリロイルモルホリン45重量部、1,9-ノナンジオールジアクリレート45部、(メタ)アクリルモノマーを重合してなるアクリル系オリゴマー(ARUFONUP1190,東亞合成社製)10部、光重合開始剤(IRGACURE 907,BASF社製)3部、重合開始剤(KAYACURE DETX-S,日本化薬社製)1.5部を混合し、紫外線硬化型接着剤を調製した。 (Preparation of adhesive to be applied to transparent protective film)
45 parts by weight of acryloylmorpholin, 45 parts of 1,9-nonanediol diacrylate, 10 parts of acrylic oligomer (ARUFONUP1190, manufactured by Toa Synthetic Co., Ltd.) obtained by polymerizing (meth) acrylic monomer, photopolymerization initiator (IRGACURE 907, BASF) 3 parts of the polymerization initiator (KAYACURE DETX-S, manufactured by Nippon Kayaku Co., Ltd.) were mixed to prepare an ultraviolet curable adhesive.
<偏光フィルム(2)の作製>
上記光学フィルム積層体の偏光子Aの表面に、上記紫外線硬化型接着剤を硬化後の接着剤層の厚みが1μmとなるように塗布しながら、上記製造例1で得られた、HC付25μmTACフィルム(トリアセチルセルロースフィルム側)を貼合せたのち、活性エネルギー線として、紫外線を照射し、接着剤を硬化させた。紫外線照射は、ガリウム封入メタルハライドランプ、照射装置:Fusion UV Systems,Inc社製のLight HAMMER10、バルブ:Vバルブ、ピーク照度:1600mW/cm2、積算照射量1000/mJ/cm2(波長380~440nm)を使用し、紫外線の照度は、Solatell社製のSola-Checkシステムを使用して測定した。次いで、非晶性PET基材を剥離し、薄型偏光子を用いた偏光フィルム(2)を作製した。得られた偏光フィルムの光学特性は単体透過率42.8%、偏光度99.99%であった。 <Preparation of polarizing film (2)>
25 μm TAC with HC obtained in Production Example 1 while applying the ultraviolet curable adhesive to the surface of the polarizer A of the optical film laminate so that the thickness of the adhesive layer after curing is 1 μm. After the film (triacetyl cellulose film side) was attached, ultraviolet rays were irradiated as active energy rays to cure the adhesive. For ultraviolet irradiation, gallium-filled metal halide lamp, irradiation device: Fusion UV Systems, Light HAMMER10 manufactured by Inc., valve: V valve, peak illuminance: 1600 mW / cm 2 , cumulative irradiation amount 1000 / mJ / cm 2 (wavelength 380 to 440 nm). ), And the illuminance of ultraviolet rays was measured using a Solar-Check system manufactured by Solartell. Next, the amorphous PET substrate was peeled off to prepare a polarizing film (2) using a thin polarizer. The optical characteristics of the obtained polarizing film were a simple substance transmittance of 42.8% and a degree of polarization of 99.99%.
上記光学フィルム積層体の偏光子Aの表面に、上記紫外線硬化型接着剤を硬化後の接着剤層の厚みが1μmとなるように塗布しながら、上記製造例1で得られた、HC付25μmTACフィルム(トリアセチルセルロースフィルム側)を貼合せたのち、活性エネルギー線として、紫外線を照射し、接着剤を硬化させた。紫外線照射は、ガリウム封入メタルハライドランプ、照射装置:Fusion UV Systems,Inc社製のLight HAMMER10、バルブ:Vバルブ、ピーク照度:1600mW/cm2、積算照射量1000/mJ/cm2(波長380~440nm)を使用し、紫外線の照度は、Solatell社製のSola-Checkシステムを使用して測定した。次いで、非晶性PET基材を剥離し、薄型偏光子を用いた偏光フィルム(2)を作製した。得られた偏光フィルムの光学特性は単体透過率42.8%、偏光度99.99%であった。 <Preparation of polarizing film (2)>
25 μm TAC with HC obtained in Production Example 1 while applying the ultraviolet curable adhesive to the surface of the polarizer A of the optical film laminate so that the thickness of the adhesive layer after curing is 1 μm. After the film (triacetyl cellulose film side) was attached, ultraviolet rays were irradiated as active energy rays to cure the adhesive. For ultraviolet irradiation, gallium-filled metal halide lamp, irradiation device: Fusion UV Systems, Light HAMMER10 manufactured by Inc., valve: V valve, peak illuminance: 1600 mW / cm 2 , cumulative irradiation amount 1000 / mJ / cm 2 (wavelength 380 to 440 nm). ), And the illuminance of ultraviolet rays was measured using a Solar-Check system manufactured by Solartell. Next, the amorphous PET substrate was peeled off to prepare a polarizing film (2) using a thin polarizer. The optical characteristics of the obtained polarizing film were a simple substance transmittance of 42.8% and a degree of polarization of 99.99%.
<透明層付偏光フィルム(2)の作製>
上記偏光フィルム(2)の偏光子の面(HC付25μmTACフィルムが設けられていない偏光子面)に、下記の透明層の形成材をバーコーターにより塗布した後、60℃で12時間熱処理を施すことより行って、厚さ3μmのウレタン樹脂層を形成して、透明層付偏光フィルム(2)を作成した。 <Preparation of polarizing film (2) with transparent layer>
The following transparent layer forming material is applied to the polarizing element surface of the polarizing film (2) (the polarizing element surface on which the 25 μm TAC film with HC is not provided) with a bar coater, and then heat-treated at 60 ° C. for 12 hours. As a result, a urethane resin layer having a thickness of 3 μm was formed to prepare a polarizing film (2) with a transparent layer.
上記偏光フィルム(2)の偏光子の面(HC付25μmTACフィルムが設けられていない偏光子面)に、下記の透明層の形成材をバーコーターにより塗布した後、60℃で12時間熱処理を施すことより行って、厚さ3μmのウレタン樹脂層を形成して、透明層付偏光フィルム(2)を作成した。 <Preparation of polarizing film (2) with transparent layer>
The following transparent layer forming material is applied to the polarizing element surface of the polarizing film (2) (the polarizing element surface on which the 25 μm TAC film with HC is not provided) with a bar coater, and then heat-treated at 60 ° C. for 12 hours. As a result, a urethane resin layer having a thickness of 3 μm was formed to prepare a polarizing film (2) with a transparent layer.
≪透明層の形成材≫
ウレタンプレポリマー(a)の溶液として、トリレンジイソシアネート(TDI)とトリメチロールプロパン(TMP)よりなるウレタンプレポリマーの75%酢酸エチル溶液(東ソー社製、商品名「コロネートL」)を用いた。
一方、トリメチロールプロパンを、シクロペンタノンに固形分濃度10%となるように溶解して、トリメチロールプロパン溶液を調製した。
上記のウレタンプレポリマーの75%酢酸エチル溶液(東ソー社製,商品名「コロネートL」)100部に、上記のトリメチロールプロパン溶液を、ウレタンプレポリマー:トリメチロールプロパンの固形分比率が、90:10になるように添加し、さらに、ジオクチルスズジラウレート系触媒(東京ファインケミカル社製,商品名「エンビライザーOL-1」)0.1部を加え、さらに溶媒としてメチルイソブチルケトンにより固形分濃度10%に調製した形成材(塗工液)を調製した。 ≪Forming material for transparent layer≫
As the solution of the urethane prepolymer (a), a 75% ethyl acetate solution of the urethane prepolymer composed of toluene diisocyanate (TDI) and trimethylol propane (TMP) (manufactured by Tosoh Corporation, trade name "Coronate L") was used.
On the other hand, trimethylolpropane was dissolved in cyclopentanone so as to have a solid content concentration of 10% to prepare a trimethylolpropane solution.
The above trimethylolpropane solution was added to 100 parts of the above 75% ethyl acetate solution of urethane prepolymer (manufactured by Tosoh Corporation, trade name "Coronate L"), and the solid content ratio of urethane prepolymer: trimethylolpropane was 90 :. Add 10 parts, add 0.1 part of dioctylstindilaurate catalyst (manufactured by Tokyo Fine Chemicals, trade name "Envirizer OL-1"), and use methyl isobutyl ketone as a solvent to obtain a solid content concentration of 10%. The forming material (coating solution) prepared in 1 was prepared.
ウレタンプレポリマー(a)の溶液として、トリレンジイソシアネート(TDI)とトリメチロールプロパン(TMP)よりなるウレタンプレポリマーの75%酢酸エチル溶液(東ソー社製、商品名「コロネートL」)を用いた。
一方、トリメチロールプロパンを、シクロペンタノンに固形分濃度10%となるように溶解して、トリメチロールプロパン溶液を調製した。
上記のウレタンプレポリマーの75%酢酸エチル溶液(東ソー社製,商品名「コロネートL」)100部に、上記のトリメチロールプロパン溶液を、ウレタンプレポリマー:トリメチロールプロパンの固形分比率が、90:10になるように添加し、さらに、ジオクチルスズジラウレート系触媒(東京ファインケミカル社製,商品名「エンビライザーOL-1」)0.1部を加え、さらに溶媒としてメチルイソブチルケトンにより固形分濃度10%に調製した形成材(塗工液)を調製した。 ≪Forming material for transparent layer≫
As the solution of the urethane prepolymer (a), a 75% ethyl acetate solution of the urethane prepolymer composed of toluene diisocyanate (TDI) and trimethylol propane (TMP) (manufactured by Tosoh Corporation, trade name "Coronate L") was used.
On the other hand, trimethylolpropane was dissolved in cyclopentanone so as to have a solid content concentration of 10% to prepare a trimethylolpropane solution.
The above trimethylolpropane solution was added to 100 parts of the above 75% ethyl acetate solution of urethane prepolymer (manufactured by Tosoh Corporation, trade name "Coronate L"), and the solid content ratio of urethane prepolymer: trimethylolpropane was 90 :. Add 10 parts, add 0.1 part of dioctylstindilaurate catalyst (manufactured by Tokyo Fine Chemicals, trade name "Envirizer OL-1"), and use methyl isobutyl ketone as a solvent to obtain a solid content concentration of 10%. The forming material (coating solution) prepared in 1 was prepared.
<導電層の形成材の調製>
固形分で、チオフェン系ポリマーを10~50重量%含む溶液(商品名:デナトロンP-580W,ナガセケムテックス(株)製)8.6部、オキサゾリン基含有アクリルポリマーを含む溶液(商品名:エポクロスWS-700,(株)日本触媒製)1部、及び、水90.4部を混合し、固形分濃度が0.5重量%の導電層形成用塗布液を調製した。得られた導電層形成用塗布液は、ポリチオフェン系ポリマーを0.04重量%、オキサゾリン基含有アクリルポリマーを0.25重量%含有していた。 <Preparation of conductive layer forming material>
Solution containing 10 to 50% by weight of thiophene polymer (trade name: Denatron P-580W, manufactured by Nagase ChemteX Corporation) 8.6 parts, solution containing oxazoline group-containing acrylic polymer (trade name: Epocross) WS-700, manufactured by Nippon Catalyst Co., Ltd.) and 90.4 parts of water were mixed to prepare a coating solution for forming a conductive layer having a solid content concentration of 0.5% by weight. The obtained coating liquid for forming a conductive layer contained 0.04% by weight of a polythiophene-based polymer and 0.25% by weight of an oxazoline group-containing acrylic polymer.
固形分で、チオフェン系ポリマーを10~50重量%含む溶液(商品名:デナトロンP-580W,ナガセケムテックス(株)製)8.6部、オキサゾリン基含有アクリルポリマーを含む溶液(商品名:エポクロスWS-700,(株)日本触媒製)1部、及び、水90.4部を混合し、固形分濃度が0.5重量%の導電層形成用塗布液を調製した。得られた導電層形成用塗布液は、ポリチオフェン系ポリマーを0.04重量%、オキサゾリン基含有アクリルポリマーを0.25重量%含有していた。 <Preparation of conductive layer forming material>
Solution containing 10 to 50% by weight of thiophene polymer (trade name: Denatron P-580W, manufactured by Nagase ChemteX Corporation) 8.6 parts, solution containing oxazoline group-containing acrylic polymer (trade name: Epocross) WS-700, manufactured by Nippon Catalyst Co., Ltd.) and 90.4 parts of water were mixed to prepare a coating solution for forming a conductive layer having a solid content concentration of 0.5% by weight. The obtained coating liquid for forming a conductive layer contained 0.04% by weight of a polythiophene-based polymer and 0.25% by weight of an oxazoline group-containing acrylic polymer.
実施例1
(導電層付偏光フィルムの作製)
前記導電層形成用塗布液を前記偏光フィルム(1)のアクリルフィルム側に、乾燥後の厚みが0.06μmになるように塗布し、80℃で2分間乾燥して導電層を形成した。得られた導電層には、チオフェン系ポリマー、オキサゾリン基含有アクリルポリマーが、それぞれ、8重量%、50重量%含まれていた。 Example 1
(Manufacturing of polarizing film with conductive layer)
The coating liquid for forming a conductive layer was applied to the acrylic film side of the polarizing film (1) so that the thickness after drying was 0.06 μm, and dried at 80 ° C. for 2 minutes to form a conductive layer. The obtained conductive layer contained 8% by weight and 50% by weight, respectively, of a thiophene-based polymer and an oxazoline group-containing acrylic polymer.
(導電層付偏光フィルムの作製)
前記導電層形成用塗布液を前記偏光フィルム(1)のアクリルフィルム側に、乾燥後の厚みが0.06μmになるように塗布し、80℃で2分間乾燥して導電層を形成した。得られた導電層には、チオフェン系ポリマー、オキサゾリン基含有アクリルポリマーが、それぞれ、8重量%、50重量%含まれていた。 Example 1
(Manufacturing of polarizing film with conductive layer)
The coating liquid for forming a conductive layer was applied to the acrylic film side of the polarizing film (1) so that the thickness after drying was 0.06 μm, and dried at 80 ° C. for 2 minutes to form a conductive layer. The obtained conductive layer contained 8% by weight and 50% by weight, respectively, of a thiophene-based polymer and an oxazoline group-containing acrylic polymer.
(アクリル系ポリマー(A)の調製)
攪拌羽根、温度計、窒素ガス導入管、冷却器を備えた4つ口フラスコに、ブチルアクリレート78.9部、フェノキシエチルアクリレート16部、アクリル酸5部、4-ヒドロキシブチルアクリレート0.1部、を含有するモノマー混合物を仕込んだ。さらに、前記モノマー混合物(固形分)100部に対して、重合開始剤として2,2’-アゾビスイソブチロニトリル0.1部を酢酸エチル100部と共に仕込み、緩やかに攪拌しながら窒素ガスを導入して窒素置換した後、フラスコ内の液温を55℃付近に保って8時間重合反応を行って、重量平均分子量(Mw)220万、Mw/Mn=4.0のアクリル系ポリマーの溶液を調製した。 (Preparation of acrylic polymer (A))
In a four-necked flask equipped with a stirring blade, a thermometer, a nitrogen gas introduction tube, and a cooler, 78.9 parts of butyl acrylate, 16 parts of phenoxyethyl acrylate, 5 parts of acrylic acid, 0.1 part of 4-hydroxybutyl acrylate, A monomer mixture containing the above was charged. Further, with respect to 100 parts of the monomer mixture (solid content), 0.1 part of 2,2'-azobisisobutyronitrile as a polymerization initiator is charged together with 100 parts of ethyl acetate, and nitrogen gas is added while gently stirring. After the introduction and nitrogen substitution, the liquid temperature in the flask was maintained at around 55 ° C. and the polymerization reaction was carried out for 8 hours to carry out a polymerization reaction, and a solution of an acrylic polymer having a weight average molecular weight (Mw) of 2.2 million and Mw / Mn = 4.0. Was prepared.
攪拌羽根、温度計、窒素ガス導入管、冷却器を備えた4つ口フラスコに、ブチルアクリレート78.9部、フェノキシエチルアクリレート16部、アクリル酸5部、4-ヒドロキシブチルアクリレート0.1部、を含有するモノマー混合物を仕込んだ。さらに、前記モノマー混合物(固形分)100部に対して、重合開始剤として2,2’-アゾビスイソブチロニトリル0.1部を酢酸エチル100部と共に仕込み、緩やかに攪拌しながら窒素ガスを導入して窒素置換した後、フラスコ内の液温を55℃付近に保って8時間重合反応を行って、重量平均分子量(Mw)220万、Mw/Mn=4.0のアクリル系ポリマーの溶液を調製した。 (Preparation of acrylic polymer (A))
In a four-necked flask equipped with a stirring blade, a thermometer, a nitrogen gas introduction tube, and a cooler, 78.9 parts of butyl acrylate, 16 parts of phenoxyethyl acrylate, 5 parts of acrylic acid, 0.1 part of 4-hydroxybutyl acrylate, A monomer mixture containing the above was charged. Further, with respect to 100 parts of the monomer mixture (solid content), 0.1 part of 2,2'-azobisisobutyronitrile as a polymerization initiator is charged together with 100 parts of ethyl acetate, and nitrogen gas is added while gently stirring. After the introduction and nitrogen substitution, the liquid temperature in the flask was maintained at around 55 ° C. and the polymerization reaction was carried out for 8 hours to carry out a polymerization reaction, and a solution of an acrylic polymer having a weight average molecular weight (Mw) of 2.2 million and Mw / Mn = 4.0. Was prepared.
(粘着剤組成物の調製)
上記で得られたアクリル系ポリマーの溶液の固形分100部に対して、ビス(トリフルオロメタンスルホニル)イミド リチウムを1部、イソシアネート架橋剤(東ソー社製のコロネートL,トリメチロールプロパントリレンジイソシアネート)0.6部、ベンゾイルパーオキサイド(日本油脂社製のナイパーBMT)0.1部およびエポキシ基含有シランカップリング剤(信越化学工業社製:X-41-1056)0.3部を配合して、アクリル系粘着剤組成物の溶液を調製した。 (Preparation of adhesive composition)
For 100 parts of the solid content of the acrylic polymer solution obtained above, 1 part of bis (trifluoromethanesulfonyl) imide lithium and an isocyanate cross-linking agent (Coronate L manufactured by Toso Co., Ltd., trimethylolpropane tolylene diisocyanate) 0 .6 parts, 0.1 part of benzoyl peroxide (Niper BMT manufactured by Nippon Oil & Fat Co., Ltd.) and 0.3 part of epoxy group-containing silane coupling agent (manufactured by Shinetsu Chemical Industry Co., Ltd .: X-41-1056) are blended. A solution of the acrylic pressure-sensitive adhesive composition was prepared.
上記で得られたアクリル系ポリマーの溶液の固形分100部に対して、ビス(トリフルオロメタンスルホニル)イミド リチウムを1部、イソシアネート架橋剤(東ソー社製のコロネートL,トリメチロールプロパントリレンジイソシアネート)0.6部、ベンゾイルパーオキサイド(日本油脂社製のナイパーBMT)0.1部およびエポキシ基含有シランカップリング剤(信越化学工業社製:X-41-1056)0.3部を配合して、アクリル系粘着剤組成物の溶液を調製した。 (Preparation of adhesive composition)
For 100 parts of the solid content of the acrylic polymer solution obtained above, 1 part of bis (trifluoromethanesulfonyl) imide lithium and an isocyanate cross-linking agent (Coronate L manufactured by Toso Co., Ltd., trimethylolpropane tolylene diisocyanate) 0 .6 parts, 0.1 part of benzoyl peroxide (Niper BMT manufactured by Nippon Oil & Fat Co., Ltd.) and 0.3 part of epoxy group-containing silane coupling agent (manufactured by Shinetsu Chemical Industry Co., Ltd .: X-41-1056) are blended. A solution of the acrylic pressure-sensitive adhesive composition was prepared.
(粘着剤層付偏光フィルムの作製)
次いで、上記アクリル系粘着剤組成物の溶液を、シリコーン系剥離剤で処理されたポリエチレンテレフタレートフィルム(セパレータフィルム:三菱化学ポリエステルフィルム(株)製,MRF38)の片面に、乾燥後の粘着剤層の厚さが20μmになるように塗布し、155℃で1分間乾燥を行い、セパレータフィルムの表面に粘着剤層を形成した。次いで、上記で作製した偏光フィルム(1)の導電層に、セパレータフィルム上に形成した粘着剤層を転写して、粘着剤層付偏光フィルムを作製した。 (Preparation of polarizing film with adhesive layer)
Next, the solution of the acrylic pressure-sensitive adhesive composition was applied to one side of a polyethylene terephthalate film (separator film: manufactured by Mitsubishi Chemical Polyester Film Co., Ltd., MRF38) treated with a silicone-based release agent, and the pressure-sensitive adhesive layer after drying was applied. It was applied so as to have a thickness of 20 μm and dried at 155 ° C. for 1 minute to form an adhesive layer on the surface of the separator film. Next, the pressure-sensitive adhesive layer formed on the separator film was transferred to the conductive layer of the polarizing film (1) prepared above to prepare a polarizing film with a pressure-sensitive adhesive layer.
次いで、上記アクリル系粘着剤組成物の溶液を、シリコーン系剥離剤で処理されたポリエチレンテレフタレートフィルム(セパレータフィルム:三菱化学ポリエステルフィルム(株)製,MRF38)の片面に、乾燥後の粘着剤層の厚さが20μmになるように塗布し、155℃で1分間乾燥を行い、セパレータフィルムの表面に粘着剤層を形成した。次いで、上記で作製した偏光フィルム(1)の導電層に、セパレータフィルム上に形成した粘着剤層を転写して、粘着剤層付偏光フィルムを作製した。 (Preparation of polarizing film with adhesive layer)
Next, the solution of the acrylic pressure-sensitive adhesive composition was applied to one side of a polyethylene terephthalate film (separator film: manufactured by Mitsubishi Chemical Polyester Film Co., Ltd., MRF38) treated with a silicone-based release agent, and the pressure-sensitive adhesive layer after drying was applied. It was applied so as to have a thickness of 20 μm and dried at 155 ° C. for 1 minute to form an adhesive layer on the surface of the separator film. Next, the pressure-sensitive adhesive layer formed on the separator film was transferred to the conductive layer of the polarizing film (1) prepared above to prepare a polarizing film with a pressure-sensitive adhesive layer.
実施例2~13、比較例1、2
実施例1において、表1に示すように、アクリル系ポリマー(A)の調製に用いたモノマーの種類、その使用割合を変え、また製造条件を制御して、表1に記載のアクリル系ポリマー(A)の溶液を調製した。 Examples 2 to 13, Comparative Examples 1 and 2
In Example 1, as shown in Table 1, the type of the monomer used for preparing the acrylic polymer (A) and the ratio of the monomer used thereof were changed, and the production conditions were controlled to control the acrylic polymer (A) shown in Table 1. The solution of A) was prepared.
実施例1において、表1に示すように、アクリル系ポリマー(A)の調製に用いたモノマーの種類、その使用割合を変え、また製造条件を制御して、表1に記載のアクリル系ポリマー(A)の溶液を調製した。 Examples 2 to 13, Comparative Examples 1 and 2
In Example 1, as shown in Table 1, the type of the monomer used for preparing the acrylic polymer (A) and the ratio of the monomer used thereof were changed, and the production conditions were controlled to control the acrylic polymer (A) shown in Table 1. The solution of A) was prepared.
また、表1に示すように、偏光フィルムの種類、導電層の形成の有無、粘着剤組成物の調製に用いたイオン性化合物(B)の種類またはその配合割合、架橋剤の配合量を表1に示すように変えたこと以外は、実施例1と同様にして、粘着剤層付偏光フィルムを作製した。なお、偏光フィルムとして、前記偏光フィルム(2)を用いた場合には前記偏光フィルム(2)の偏光子の面(HC付25μmTACフィルムが設けられていない偏光子面)に、前記透明層付偏光フィルム(2)を用いた場合には前記透明層付偏光フィルム(2)の透明層に、前記同様の導電層を形成した。比較例1、2では、導電層は形成しなかった。
Further, as shown in Table 1, the types of the polarizing film, the presence or absence of the formation of the conductive layer, the type of the ionic compound (B) used for preparing the pressure-sensitive adhesive composition or its blending ratio, and the blending amount of the cross-linking agent are shown. A polarizing film with an adhesive layer was produced in the same manner as in Example 1 except that the changes were shown in 1. When the polarizing film (2) is used as the polarizing film, the polarizing element surface of the polarizing film (2) (the polarizing element surface on which the 25 μm TAC film with HC is not provided) is polarized with the transparent layer. When the film (2) was used, the same conductive layer as described above was formed on the transparent layer of the polarizing film (2) with a transparent layer. In Comparative Examples 1 and 2, the conductive layer was not formed.
上記実施例、比較例および参考性で得られた、粘着剤層付偏光フィルムについて以下の評価を行った。評価結果を表1に示す。
The following evaluation was performed on the polarizing film with an adhesive layer obtained from the above Examples, Comparative Examples and Referenceability. The evaluation results are shown in Table 1.
<表面抵抗値(Ω/□):導電性>
導電層の表面抵抗値は、粘着剤層を形成する前の導電層付偏光フィルムの導電層側表面について測定した。粘着剤層の表面抵抗値は、セパレータフィルム上に形成した粘着剤層表面について測定した。測定は、三菱化学アナリテック社製MCP-HT450を用いて行った。 <Surface resistance value (Ω / □): Conductivity>
The surface resistance value of the conductive layer was measured on the surface of the polarizing film with the conductive layer on the conductive layer side before the pressure-sensitive adhesive layer was formed. The surface resistance value of the pressure-sensitive adhesive layer was measured on the surface of the pressure-sensitive adhesive layer formed on the separator film. The measurement was performed using MCP-HT450 manufactured by Mitsubishi Chemical Analytech.
導電層の表面抵抗値は、粘着剤層を形成する前の導電層付偏光フィルムの導電層側表面について測定した。粘着剤層の表面抵抗値は、セパレータフィルム上に形成した粘着剤層表面について測定した。測定は、三菱化学アナリテック社製MCP-HT450を用いて行った。 <Surface resistance value (Ω / □): Conductivity>
The surface resistance value of the conductive layer was measured on the surface of the polarizing film with the conductive layer on the conductive layer side before the pressure-sensitive adhesive layer was formed. The surface resistance value of the pressure-sensitive adhesive layer was measured on the surface of the pressure-sensitive adhesive layer formed on the separator film. The measurement was performed using MCP-HT450 manufactured by Mitsubishi Chemical Analytech.
<クリープ値の測定>
10mm×30mmのサイズに切断した粘着剤層付偏光フィルム(粘着剤層の厚み:20μm)の上端部10mm×10mmを、SUS板に粘着剤層を介して貼着し、50℃、5気圧の条件下で15分間オートクレーブ処理した。加熱面が垂直になるように設置した精密ホットプレートを85℃に加熱し、前記該粘着剤層付偏光フィルムを貼着したSUS板を、粘着剤層を貼着していない面がホットプレートの加熱面に接するように設置した。SUS板を85℃で加熱し始めてから5分後に、前記粘着剤層付偏光フィルムの下端部に500gの荷重を負荷して1時間放置した時の荷重の負荷前後における前記粘着剤層付偏光フィルムとSUS板とのズレ幅を測定し、当該ズレ幅を85℃でのクリープ値(μm)とした。 <Measurement of creep value>
The upper end portion 10 mm × 10 mm of a polarizing film with an adhesive layer (thickness of the adhesive layer: 20 μm) cut into a size of 10 mm × 30 mm was attached to a SUS plate via the adhesive layer, and the temperature was 50 ° C. and 5 atm. It was autoclaved for 15 minutes under the conditions. A precision hot plate installed so that the heating surface is vertical is heated to 85 ° C., and the SUS plate to which the polarizing film with the adhesive layer is attached is the surface of the hot plate to which the adhesive layer is not attached. It was installed so as to be in contact with the heating surface. Five minutes after starting to heat the SUS plate at 85 ° C., the polarizing film with an adhesive layer before and after the load was applied when a load of 500 g was applied to the lower end of the polarizing film with an adhesive layer and left for 1 hour. The deviation width between the SUS plate and the SUS plate was measured, and the deviation width was defined as a creep value (μm) at 85 ° C.
10mm×30mmのサイズに切断した粘着剤層付偏光フィルム(粘着剤層の厚み:20μm)の上端部10mm×10mmを、SUS板に粘着剤層を介して貼着し、50℃、5気圧の条件下で15分間オートクレーブ処理した。加熱面が垂直になるように設置した精密ホットプレートを85℃に加熱し、前記該粘着剤層付偏光フィルムを貼着したSUS板を、粘着剤層を貼着していない面がホットプレートの加熱面に接するように設置した。SUS板を85℃で加熱し始めてから5分後に、前記粘着剤層付偏光フィルムの下端部に500gの荷重を負荷して1時間放置した時の荷重の負荷前後における前記粘着剤層付偏光フィルムとSUS板とのズレ幅を測定し、当該ズレ幅を85℃でのクリープ値(μm)とした。 <Measurement of creep value>
The upper end portion 10 mm × 10 mm of a polarizing film with an adhesive layer (thickness of the adhesive layer: 20 μm) cut into a size of 10 mm × 30 mm was attached to a SUS plate via the adhesive layer, and the temperature was 50 ° C. and 5 atm. It was autoclaved for 15 minutes under the conditions. A precision hot plate installed so that the heating surface is vertical is heated to 85 ° C., and the SUS plate to which the polarizing film with the adhesive layer is attached is the surface of the hot plate to which the adhesive layer is not attached. It was installed so as to be in contact with the heating surface. Five minutes after starting to heat the SUS plate at 85 ° C., the polarizing film with an adhesive layer before and after the load was applied when a load of 500 g was applied to the lower end of the polarizing film with an adhesive layer and left for 1 hour. The deviation width between the SUS plate and the SUS plate was measured, and the deviation width was defined as a creep value (μm) at 85 ° C.
<異形クラックの評価>
作製した粘着剤層付偏光フィルムを、CO2レーザー加工機Spirit(GCC社製,30W)を用いて、スピード10、レーザー出力35、400ppiの条件で、図5に示す形状に加工した。
異形加工した粘着剤層付偏光フィルムを350mm×250mm×0.7mm厚の無アルカリガラス(コーニング社製,商品名「EG-XG」)に貼合し、次いで、50℃、0.5MPaで15分間オートクレーブ処理して、粘着剤層をガラスに密着させた。かかる処理の施されたサンプルを、ヒートサイクル試験槽に投入し、100サイクル、200サイクル時点で異形部に発生するクラックの有無を、目視にて確認した。サンプルは各条件につき同じものを5つ投入し、クラックが発生したサンプル数を表1に記載した。
(試験条件)
温度条件:-40℃(30分保持)⇒85℃(30分保持)を1サイクルとして繰り返す昇温・降温速度:10℃/min <Evaluation of deformed cracks>
The produced polarizing film with an adhesive layer was processed into the shape shown in FIG. 5 using a CO 2 laser processing machine Spirit (manufactured by GCC, 30 W) under the conditions of speed 10, laser output 35, and 400 ppi.
A deformed polarizing film with an adhesive layer is attached to a non-alkali glass (manufactured by Corning Inc., trade name "EG-XG") having a thickness of 350 mm × 250 mm × 0.7 mm, and then at 50 ° C. and 0.5 MPa for 15 It was autoclaved for minutes to bring the pressure-sensitive adhesive layer into close contact with the glass. The sample subjected to such treatment was put into a heat cycle test tank, and the presence or absence of cracks generated in the deformed portion at the time of 100 cycles and 200 cycles was visually confirmed. Five samples of the same type were used for each condition, and the number of samples in which cracks occurred is shown in Table 1.
(Test conditions)
Temperature condition: -40 ° C (hold for 30 minutes) ⇒ 85 ° C (hold for 30 minutes) is repeated as one cycle. Temperature rise / fall rate: 10 ° C / min
作製した粘着剤層付偏光フィルムを、CO2レーザー加工機Spirit(GCC社製,30W)を用いて、スピード10、レーザー出力35、400ppiの条件で、図5に示す形状に加工した。
異形加工した粘着剤層付偏光フィルムを350mm×250mm×0.7mm厚の無アルカリガラス(コーニング社製,商品名「EG-XG」)に貼合し、次いで、50℃、0.5MPaで15分間オートクレーブ処理して、粘着剤層をガラスに密着させた。かかる処理の施されたサンプルを、ヒートサイクル試験槽に投入し、100サイクル、200サイクル時点で異形部に発生するクラックの有無を、目視にて確認した。サンプルは各条件につき同じものを5つ投入し、クラックが発生したサンプル数を表1に記載した。
(試験条件)
温度条件:-40℃(30分保持)⇒85℃(30分保持)を1サイクルとして繰り返す昇温・降温速度:10℃/min <Evaluation of deformed cracks>
The produced polarizing film with an adhesive layer was processed into the shape shown in FIG. 5 using a CO 2 laser processing machine Spirit (manufactured by GCC, 30 W) under the conditions of speed 10, laser output 35, and 400 ppi.
A deformed polarizing film with an adhesive layer is attached to a non-alkali glass (manufactured by Corning Inc., trade name "EG-XG") having a thickness of 350 mm × 250 mm × 0.7 mm, and then at 50 ° C. and 0.5 MPa for 15 It was autoclaved for minutes to bring the pressure-sensitive adhesive layer into close contact with the glass. The sample subjected to such treatment was put into a heat cycle test tank, and the presence or absence of cracks generated in the deformed portion at the time of 100 cycles and 200 cycles was visually confirmed. Five samples of the same type were used for each condition, and the number of samples in which cracks occurred is shown in Table 1.
(Test conditions)
Temperature condition: -40 ° C (hold for 30 minutes) ⇒ 85 ° C (hold for 30 minutes) is repeated as one cycle. Temperature rise / fall rate: 10 ° C / min
<ESD試験>
粘着剤層付偏光フィルムからセパレータフィルムを剥がした後、インセル型液晶セルの視認側に貼り合わせて、タッチセンシング機能内蔵液晶パネルを作成した。即ち、得られた粘着剤層付偏光フィルムは、図6に示すインセル型液晶セルの第1透明基板に貼り合わせて、第1粘着剤層および第1偏光フィルムを形成した。前記液晶パネルにおける、偏光フィルム面にESD(静電気放電)ガン(10kV)を発射して、電気により白抜けした部分が消失するまでの時間を測定し、下記の基準で判断した。
(評価基準)
A:0.5秒以内。
B:0.5秒を超え~1秒以内。
C:1秒を超え~10秒以内。
D:10秒を超える。 <ESD test>
After peeling the separator film from the polarizing film with the adhesive layer, it was attached to the visual side of the in-cell type liquid crystal cell to create a liquid crystal panel with a built-in touch sensing function. That is, the obtained polarizing film with the pressure-sensitive adhesive layer was bonded to the first transparent substrate of the in-cell type liquid crystal cell shown in FIG. 6 to form the first pressure-sensitive adhesive layer and the first polarizing film. In the liquid crystal panel, an ESD (electrostatic discharge) gun (10 kV) was fired on the surface of the polarizing film, and the time until the white spot disappeared by electricity was measured and judged according to the following criteria.
(Evaluation criteria)
A: Within 0.5 seconds.
B: Over 0.5 seconds to within 1 second.
C: Over 1 second to within 10 seconds.
D: Exceeds 10 seconds.
粘着剤層付偏光フィルムからセパレータフィルムを剥がした後、インセル型液晶セルの視認側に貼り合わせて、タッチセンシング機能内蔵液晶パネルを作成した。即ち、得られた粘着剤層付偏光フィルムは、図6に示すインセル型液晶セルの第1透明基板に貼り合わせて、第1粘着剤層および第1偏光フィルムを形成した。前記液晶パネルにおける、偏光フィルム面にESD(静電気放電)ガン(10kV)を発射して、電気により白抜けした部分が消失するまでの時間を測定し、下記の基準で判断した。
(評価基準)
A:0.5秒以内。
B:0.5秒を超え~1秒以内。
C:1秒を超え~10秒以内。
D:10秒を超える。 <ESD test>
After peeling the separator film from the polarizing film with the adhesive layer, it was attached to the visual side of the in-cell type liquid crystal cell to create a liquid crystal panel with a built-in touch sensing function. That is, the obtained polarizing film with the pressure-sensitive adhesive layer was bonded to the first transparent substrate of the in-cell type liquid crystal cell shown in FIG. 6 to form the first pressure-sensitive adhesive layer and the first polarizing film. In the liquid crystal panel, an ESD (electrostatic discharge) gun (10 kV) was fired on the surface of the polarizing film, and the time until the white spot disappeared by electricity was measured and judged according to the following criteria.
(Evaluation criteria)
A: Within 0.5 seconds.
B: Over 0.5 seconds to within 1 second.
C: Over 1 second to within 10 seconds.
D: Exceeds 10 seconds.
<耐久性試験>
作製した粘着剤層付偏光フィルムを、偏光フィルムの吸収軸が長辺と並行になるようにして、300×220mmの大きさに切断した。当該粘着剤層付偏光フィルムを、350×250mm×0.7mm厚の無アルカリガラス(コーニング社製、商品名「EG-XG」)にラミネーターで貼合した。次いで、50℃、0.5MPaで15分間オートクレーブ処理して、粘着剤層をガラスに密着させた。かかる処理の施されたサンプルに、95℃の雰囲気下で500時間処理を施した後、また、60℃/95%RHの雰囲気下で500時間処理を施した後、当該サンプルの外観を下記基準で目視にて評価した。
(評価基準)
A:発泡、剥がれなどの外観上の変化が全くなし。
B:わずかながら端部に剥がれ、または発泡があるが、実用上問題なし。
C:端部に剥がれ、または発泡があるが、特別な用途でなければ、実用上問題なし。
D:端部に著しい剥がれあり、実用上問題あり。 <Durability test>
The produced polarizing film with an adhesive layer was cut into a size of 300 × 220 mm so that the absorption axis of the polarizing film was parallel to the long side. The polarizing film with an adhesive layer was attached to a non-alkali glass (manufactured by Corning Inc., trade name "EG-XG") having a thickness of 350 x 250 mm x 0.7 mm with a laminator. Then, it was autoclaved at 50 ° C. and 0.5 MPa for 15 minutes to bring the pressure-sensitive adhesive layer into close contact with the glass. After the treated sample is treated in an atmosphere of 95 ° C. for 500 hours and then in an atmosphere of 60 ° C./95% RH for 500 hours, the appearance of the sample is based on the following criteria. Was visually evaluated.
(Evaluation criteria)
A: There is no change in appearance such as foaming and peeling.
B: There is slight peeling or foaming at the edges, but there is no problem in practical use.
C: There is peeling or foaming at the end, but there is no problem in practical use unless it is for special purposes.
D: There is a significant peeling at the end, and there is a problem in practical use.
作製した粘着剤層付偏光フィルムを、偏光フィルムの吸収軸が長辺と並行になるようにして、300×220mmの大きさに切断した。当該粘着剤層付偏光フィルムを、350×250mm×0.7mm厚の無アルカリガラス(コーニング社製、商品名「EG-XG」)にラミネーターで貼合した。次いで、50℃、0.5MPaで15分間オートクレーブ処理して、粘着剤層をガラスに密着させた。かかる処理の施されたサンプルに、95℃の雰囲気下で500時間処理を施した後、また、60℃/95%RHの雰囲気下で500時間処理を施した後、当該サンプルの外観を下記基準で目視にて評価した。
(評価基準)
A:発泡、剥がれなどの外観上の変化が全くなし。
B:わずかながら端部に剥がれ、または発泡があるが、実用上問題なし。
C:端部に剥がれ、または発泡があるが、特別な用途でなければ、実用上問題なし。
D:端部に著しい剥がれあり、実用上問題あり。 <Durability test>
The produced polarizing film with an adhesive layer was cut into a size of 300 × 220 mm so that the absorption axis of the polarizing film was parallel to the long side. The polarizing film with an adhesive layer was attached to a non-alkali glass (manufactured by Corning Inc., trade name "EG-XG") having a thickness of 350 x 250 mm x 0.7 mm with a laminator. Then, it was autoclaved at 50 ° C. and 0.5 MPa for 15 minutes to bring the pressure-sensitive adhesive layer into close contact with the glass. After the treated sample is treated in an atmosphere of 95 ° C. for 500 hours and then in an atmosphere of 60 ° C./95% RH for 500 hours, the appearance of the sample is based on the following criteria. Was visually evaluated.
(Evaluation criteria)
A: There is no change in appearance such as foaming and peeling.
B: There is slight peeling or foaming at the edges, but there is no problem in practical use.
C: There is peeling or foaming at the end, but there is no problem in practical use unless it is for special purposes.
D: There is a significant peeling at the end, and there is a problem in practical use.
<端部色抜け評価>
実施例及び比較例で得られた粘着剤層付偏光フィルムを50mm×50mmに裁断し、セパレータフィルムを剥離した後、1.2~1.5mm厚のアルカリガラス(松波硝子社製,マイクロスライドガラス)に粘着剤層を介して貼り合せてサンプルを作製した。当該サンプルを、60℃90%RHの高温高湿環境下に500時間保持した後に、端部色抜け量を微分干渉顕微鏡(オリンパス製,製品名「MX-61L」)により下記条件にて測定した。端部色抜け量はサンプルの4つの角の対角線上において、中央部よりも色が薄くなっている部分の内、最も中央部に近い場所と角を結ぶ直線の距離を端部色抜け量(μm)とし、4つの角の平均値をそのサンプルの端部色抜け量とした。
装置:オリンパス社製、MX-61L
測定条件
レンズ倍率:5倍
ISO:200
シャッタースピード:1/100
反射光量:目盛0
ホワイトバランス:オート
透過光コントローラ:LG-PS2
透過光量:目盛5
透過光偏光方向:偏光フィルム透過軸に対してクロスニコルとなる方向 <Evaluation of color loss at the edges>
The polarizing film with the adhesive layer obtained in Examples and Comparative Examples was cut into 50 mm × 50 mm, the separator film was peeled off, and then an alkaline glass having a thickness of 1.2 to 1.5 mm (manufactured by Matsunami Glass Co., Ltd., microslide glass). ) Was attached via an adhesive layer to prepare a sample. After holding the sample in a high temperature and high humidity environment of 60 ° C. and 90% RH for 500 hours, the amount of color loss at the edges was measured by a differential interference microscope (manufactured by Olympus, product name "MX-61L") under the following conditions. .. The amount of color loss at the edge is the distance of the straight line connecting the corners with the part closest to the center of the part where the color is lighter than the center on the diagonal of the four corners of the sample. μm), and the average value of the four corners was taken as the amount of color loss at the edge of the sample.
Equipment: MX-61L manufactured by Olympus
Measurement conditions Lens magnification: 5x ISO: 200
Shutter speed: 1/100
Amount of reflected light: Scale 0
White balance: Auto transmitted light controller: LG-PS2
Transmitted light amount:Scale 5
Transmitted light Polarization direction: Direction of cross Nicol with respect to the polarizing film transmission axis
実施例及び比較例で得られた粘着剤層付偏光フィルムを50mm×50mmに裁断し、セパレータフィルムを剥離した後、1.2~1.5mm厚のアルカリガラス(松波硝子社製,マイクロスライドガラス)に粘着剤層を介して貼り合せてサンプルを作製した。当該サンプルを、60℃90%RHの高温高湿環境下に500時間保持した後に、端部色抜け量を微分干渉顕微鏡(オリンパス製,製品名「MX-61L」)により下記条件にて測定した。端部色抜け量はサンプルの4つの角の対角線上において、中央部よりも色が薄くなっている部分の内、最も中央部に近い場所と角を結ぶ直線の距離を端部色抜け量(μm)とし、4つの角の平均値をそのサンプルの端部色抜け量とした。
装置:オリンパス社製、MX-61L
測定条件
レンズ倍率:5倍
ISO:200
シャッタースピード:1/100
反射光量:目盛0
ホワイトバランス:オート
透過光コントローラ:LG-PS2
透過光量:目盛5
透過光偏光方向:偏光フィルム透過軸に対してクロスニコルとなる方向 <Evaluation of color loss at the edges>
The polarizing film with the adhesive layer obtained in Examples and Comparative Examples was cut into 50 mm × 50 mm, the separator film was peeled off, and then an alkaline glass having a thickness of 1.2 to 1.5 mm (manufactured by Matsunami Glass Co., Ltd., microslide glass). ) Was attached via an adhesive layer to prepare a sample. After holding the sample in a high temperature and high humidity environment of 60 ° C. and 90% RH for 500 hours, the amount of color loss at the edges was measured by a differential interference microscope (manufactured by Olympus, product name "MX-61L") under the following conditions. .. The amount of color loss at the edge is the distance of the straight line connecting the corners with the part closest to the center of the part where the color is lighter than the center on the diagonal of the four corners of the sample. μm), and the average value of the four corners was taken as the amount of color loss at the edge of the sample.
Equipment: MX-61L manufactured by Olympus
Measurement conditions Lens magnification: 5x ISO: 200
Shutter speed: 1/100
Amount of reflected light: Scale 0
White balance: Auto transmitted light controller: LG-PS2
Transmitted light amount:
Transmitted light Polarization direction: Direction of cross Nicol with respect to the polarizing film transmission axis
表1中、
BAはブチルアクリレート、
PEAはフェノキシエチルアクリレート、
AAはアクリル酸、
NVPはN-ビニル-2-ピロリドン、
HBAは4-ヒドロキシブチルアクリレート、
イソシアネート系は、イソシアネート架橋剤(東ソー社製のコロネートL,トリメチロールプロパントリレンジイソシアネート)、
BPOは、ベンゾイルパーオキサイド(日本油脂社製のナイパーBMT)、
Li-TFSIはビス(トリフルオロメタンスルホニル)イミド リチウム、
K-ビス(トリフルオロメタンスルホニル)イミド カリウム
TMPA-TFSIは、トリメチルプロピルアンモニウム ビス(トリフルオロスルホニルイミド)、
EMP-TFSIは、エチルメチルピロリジニウム ビス(トリフルオロスルホニルイミド)、
TBMA-TFSIは、トリブチルメチルアンモニウム ビス(フルオロスルホニルイミド)、
MTOA-TFSIは、メチルトリオクチルアンモニウム ビス(トリフルオロスルホニルイミド)、を示す。 In Table 1,
BA is butyl acrylate,
PEA is phenoxyethyl acrylate,
AA is acrylic acid,
NVP is N-vinyl-2-pyrrolidone,
HBA is 4-hydroxybutyl acrylate,
The isocyanate type is an isocyanate cross-linking agent (Coronate L manufactured by Tosoh Corporation, trimethylolpropane tolylene diisocyanate),
BPO is benzoyl peroxide (NOF BMT manufactured by NOF Corporation),
Li-TFSI is bis (trifluoromethanesulfonyl) imide lithium,
K-bis (trifluoromethanesulfonyl) imide potassium TMPA-TFSI is trimethylpropylammonium bis (trifluorosulfonylimide),
EMP-TFSI is ethylmethylpyrrolidinium bis (trifluorosulfonylimide),
TBMA-TFSI is tributylmethylammonium bis (fluorosulfonylimide),
MTOA-TFSI represents methyltrioctylammonium bis (trifluorosulfonylimide).
BAはブチルアクリレート、
PEAはフェノキシエチルアクリレート、
AAはアクリル酸、
NVPはN-ビニル-2-ピロリドン、
HBAは4-ヒドロキシブチルアクリレート、
イソシアネート系は、イソシアネート架橋剤(東ソー社製のコロネートL,トリメチロールプロパントリレンジイソシアネート)、
BPOは、ベンゾイルパーオキサイド(日本油脂社製のナイパーBMT)、
Li-TFSIはビス(トリフルオロメタンスルホニル)イミド リチウム、
K-ビス(トリフルオロメタンスルホニル)イミド カリウム
TMPA-TFSIは、トリメチルプロピルアンモニウム ビス(トリフルオロスルホニルイミド)、
EMP-TFSIは、エチルメチルピロリジニウム ビス(トリフルオロスルホニルイミド)、
TBMA-TFSIは、トリブチルメチルアンモニウム ビス(フルオロスルホニルイミド)、
MTOA-TFSIは、メチルトリオクチルアンモニウム ビス(トリフルオロスルホニルイミド)、を示す。 In Table 1,
BA is butyl acrylate,
PEA is phenoxyethyl acrylate,
AA is acrylic acid,
NVP is N-vinyl-2-pyrrolidone,
HBA is 4-hydroxybutyl acrylate,
The isocyanate type is an isocyanate cross-linking agent (Coronate L manufactured by Tosoh Corporation, trimethylolpropane tolylene diisocyanate),
BPO is benzoyl peroxide (NOF BMT manufactured by NOF Corporation),
Li-TFSI is bis (trifluoromethanesulfonyl) imide lithium,
K-bis (trifluoromethanesulfonyl) imide potassium TMPA-TFSI is trimethylpropylammonium bis (trifluorosulfonylimide),
EMP-TFSI is ethylmethylpyrrolidinium bis (trifluorosulfonylimide),
TBMA-TFSI is tributylmethylammonium bis (fluorosulfonylimide),
MTOA-TFSI represents methyltrioctylammonium bis (trifluorosulfonylimide).
1 粘着剤層付偏光フィルム
11 片保護偏光フィルム
a 偏光子
b 保護フィルム
c 導電層
d 透明層
21 粘着剤層
2 欠け部(異形部)
W1 欠け部の長さ
D W1からの欠け部の最大深さ
θ1 2つの直線のなす角度
R1 曲線の曲率半径
11、12 第1、第2偏光フィルム
21、22 第1、第2粘着剤層
3 液晶層
41、42 第1、第2透明基板
5 タッチセンサー部
6 駆動電極兼センサー部
7 駆動電極
C 液晶セル
1 Polarizing film withadhesive layer 11 Single protective polarizing film a Polarizer b Protective film c Conductive layer d Transparent layer 21 Adhesive layer 2 Missing part (deformed part)
W1 Length of chipped portion D Maximum depth of chipped portion from W1 θ1 Angle formed by two straight lines R1 Radius of curvature of curve 11, 12 First and second polarizing films 21, 22 First and second adhesive layers 3 Liquid crystal layers 41, 42 1st and 2nd transparent substrates 5 Touch sensor part 6 Drive electrode and sensor part 7 Drive electrode C Liquid crystal cell
11 片保護偏光フィルム
a 偏光子
b 保護フィルム
c 導電層
d 透明層
21 粘着剤層
2 欠け部(異形部)
W1 欠け部の長さ
D W1からの欠け部の最大深さ
θ1 2つの直線のなす角度
R1 曲線の曲率半径
11、12 第1、第2偏光フィルム
21、22 第1、第2粘着剤層
3 液晶層
41、42 第1、第2透明基板
5 タッチセンサー部
6 駆動電極兼センサー部
7 駆動電極
C 液晶セル
1 Polarizing film with
W1 Length of chipped portion D Maximum depth of chipped portion from W1 θ1 Angle formed by two straight lines R1 Radius of curvature of
Claims (16)
- 偏光子および前記偏光子の片面または両面に保護フィルムを有する偏光フィルム、導電層並びに粘着剤層をこの順に有する粘着剤層付偏光フィルムであって、
前記粘着剤層付偏光フィルムは、矩形以外の異形部を有し、
前記粘着剤層は、(メタ)アクリル系ポリマー(A)およびイオン性化合物(B)を含有する粘着剤組成物より形成されていることを特徴とする粘着剤層付偏光フィルム。 A polarizing film and a polarizing film having a protective film on one or both sides of the polarizing element, and a polarizing film with an adhesive layer having a conductive layer and an adhesive layer in this order.
The polarizing film with an adhesive layer has a deformed portion other than a rectangle and has a deformed portion.
A polarizing film with a pressure-sensitive adhesive layer, wherein the pressure-sensitive adhesive layer is formed of a pressure-sensitive adhesive composition containing a (meth) acrylic polymer (A) and an ionic compound (B). - 前記導電層が、導電性ポリマーを含有することを特徴とする請求項1記載の粘着剤層付偏光フィルム。 The polarizing film with an adhesive layer according to claim 1, wherein the conductive layer contains a conductive polymer.
- 前記導電層の厚みが1μm以下であることを特徴とする請求項1または2記載の粘着剤層付偏光フィルム。 The polarizing film with an adhesive layer according to claim 1 or 2, wherein the thickness of the conductive layer is 1 μm or less.
- 前記イオン性化合物(B)は、カチオン成分の分子量が210以下であることを特徴とする請求項1~3のいずれかに記載の粘着剤層付偏光フィルム。 The polarizing film with an adhesive layer according to any one of claims 1 to 3, wherein the ionic compound (B) has a molecular weight of a cationic component of 210 or less.
- 前記カチオン成分がリチウムイオンであることを特徴とする請求項4記載の粘着剤層付偏光フィルム。 The polarizing film with an adhesive layer according to claim 4, wherein the cation component is lithium ions.
- 前記(メタ)アクリル系ポリマー(A)100重量部に対して、前記イオン性化合物(B)を0.1~10重量部含有することを特徴とする請求項1~5のいずれかに記載の粘着剤層付偏光フィルム。 The invention according to any one of claims 1 to 5, wherein the ionic compound (B) is contained in an amount of 0.1 to 10 parts by weight based on 100 parts by weight of the (meth) acrylic polymer (A). Polarizing film with adhesive layer.
- 前記保護フィルムが、セルロース樹脂フィルムおよび(メタ)アクリル樹脂フィルムから選ばれるいずれか1種であることを特徴とする請求項1~6のいずれかに記載の粘着剤層付偏光フィルム。 The polarizing film with an adhesive layer according to any one of claims 1 to 6, wherein the protective film is any one selected from a cellulose resin film and a (meth) acrylic resin film.
- 前記偏光子の厚みが10μm以下であることを特徴とする請求項1~7のいずれかに記載の粘着剤層付偏光フィルム。 The polarizing film with an adhesive layer according to any one of claims 1 to 7, wherein the thickness of the polarizer is 10 μm or less.
- 前記偏光フィルムは、偏光子および前記偏光子の片面にのみ保護フィルムを有する片保護偏光フィルムであることを特徴とする請求項1~8のいずれかに記載の粘着剤層付偏光フィルム。 The polarizing film with an adhesive layer according to any one of claims 1 to 8, wherein the polarizing film is a polarizing element and a single protective polarizing film having a protective film on only one side of the polarizing element.
- 前記片保護偏光フィルムにおいて、前記偏光子の他の片面に前記導電層を有することを特徴とする請求項9記載の粘着剤層付偏光フィルム。 The polarizing film with an adhesive layer according to claim 9, wherein the one-sided protective polarizing film has the conductive layer on the other side of the polarizer.
- 前記片保護偏光フィルムにおける前記偏光子の他の片面に前記偏光子に直接形成されている厚み10μm以下の透明層を介して前記導電層を有することを特徴とする請求項10のいずれかに記載の粘着剤層付偏光フィルム。 The method according to any one of claims 10, wherein the conductive layer is provided on the other side of the polarizing element of the one-side protective polarizing film via a transparent layer having a thickness of 10 μm or less directly formed on the polarizing element. Polarizing film with adhesive layer.
- 前記透明層が、イソシアネート化合物と多価アルコールとの反応物であるウレタンプレポリマーを含有する形成材の硬化物であることを特徴とする請求項11記載の粘着剤層付偏光フィルム。 The polarizing film with an adhesive layer according to claim 11, wherein the transparent layer is a cured product of a forming material containing a urethane prepolymer which is a reaction product of an isocyanate compound and a polyhydric alcohol.
- 前記粘着剤層は、85℃におけるクリープ値が120μm以下であることを特徴とする請求項1~12のいずれかに記載の粘着剤層付偏光フィルム。 The polarizing film with an adhesive layer according to any one of claims 1 to 12, wherein the pressure-sensitive adhesive layer has a creep value of 120 μm or less at 85 ° C.
- 請求項1~13のいずれかに記載の粘着剤層付偏光フィルムを有することを特徴とする画像表示パネル。 An image display panel comprising the polarizing film with an adhesive layer according to any one of claims 1 to 13.
- 液晶層およびタッチセンサー部を有するタッチセンシング機能内蔵液晶セルに、前記粘着剤層付偏光フィルムの粘着剤層が貼り合わされていることを特徴とする請求項14記載の画像表示パネル。 The image display panel according to claim 14, wherein the pressure-sensitive adhesive layer of the polarizing film with the pressure-sensitive adhesive layer is bonded to a liquid crystal cell having a touch-sensing function and a liquid crystal layer and a touch sensor unit.
- 請求項14または15に記載の画像表示パネルを有することを特徴とする画像表示装置。
An image display device comprising the image display panel according to claim 14 or 15.
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