WO2020022231A1 - Electromagnet device and electromagnetic relay - Google Patents
Electromagnet device and electromagnetic relay Download PDFInfo
- Publication number
- WO2020022231A1 WO2020022231A1 PCT/JP2019/028554 JP2019028554W WO2020022231A1 WO 2020022231 A1 WO2020022231 A1 WO 2020022231A1 JP 2019028554 W JP2019028554 W JP 2019028554W WO 2020022231 A1 WO2020022231 A1 WO 2020022231A1
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- WIPO (PCT)
- Prior art keywords
- coil
- flange portion
- yoke
- movable contact
- axial direction
- Prior art date
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F7/00—Magnets
- H01F7/06—Electromagnets; Actuators including electromagnets
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H50/00—Details of electromagnetic relays
- H01H50/44—Magnetic coils or windings
Definitions
- the present disclosure generally relates to an electromagnetic device and an electromagnetic relay, and more particularly to an electromagnetic device having a coil bobbin and an electromagnetic relay.
- Patent Document 1 describes an electromagnet device that moves a movable contact of a contact device.
- the electromagnet device described in Patent Document 1 generates an electromagnetic force in accordance with energization of the exciting winding (coil).
- the electromagnet device includes a coil bobbin on which an exciting winding is wound, and a yoke surrounding the coil bobbin. The yoke forms a magnetic path through which the magnetic flux generated by the exciting winding passes.
- the electromagnet device is configured so that the movable iron core can be moved by an electromagnetic force.
- the movable iron core is fixed to one end of a movable shaft (shaft).
- the electromagnet device can move the movable contact provided on the other end of the movable shaft by moving the movable iron core.
- the electromagnet device can move the fixed contact and the movable contact of the movable contact toward and away from each other by moving the movable contact.
- the present disclosure has been made in view of the above circumstances, and has as its object to provide an electromagnet device and an electromagnetic relay capable of extending the insulation distance between the coil and the yoke along the surface of the electrical insulator. Is to do.
- the electromagnet device includes a coil bobbin, a coil, a yoke, and a plurality of flange portions.
- the coil is wound around the coil bobbin.
- the yoke forms a part of a path of a magnetic flux generated by the coil.
- the plurality of flange portions have electrical insulation properties, are provided on one end side of the coil in the axial direction of the coil, and face each other with a gap in the axial direction.
- the plurality of flange portions include a first flange portion and a second flange portion. The second flange portion is provided on the opposite side to the coil with respect to the first flange portion in the axial direction.
- An electromagnetic relay includes the electromagnet device, a fixed contact, and a movable contact.
- the movable contact has a movable contact, and moves between a closed position where the movable contact contacts the fixed contact and an open position where the movable contact separates from the fixed contact.
- the electromagnet device moves the movable contact.
- FIG. 1A is a perspective view of an electromagnetic relay including an electromagnet device according to an embodiment of the present disclosure.
- FIG. 1B is a perspective view of the electromagnetic relay of the above viewed from another direction.
- FIG. 2 is a sectional view taken along line X1-X1 of FIG. 1A.
- FIG. 3 is a sectional view taken along line X2-X2 of FIG. 1A.
- FIG. 4 is a partially enlarged view of the first flange portion and the second flange portion in FIG.
- FIG. 5 is a partially enlarged view of the first flange portion and the second flange portion in FIG.
- FIG. 6 is a partially enlarged view of the third flange portion and the fourth flange portion in FIG.
- FIG. 7 is a cross-sectional view of an electromagnetic relay including the electromagnet device of the first modification.
- the electromagnetic relay 100 includes a contact device 1 and an electromagnet device 10.
- the contact device 1 has a pair of fixed terminals 31 and 32 and a movable contact 8 (see FIGS. 2 and 3).
- the fixed terminals 31 and 32 hold fixed contacts 311 and 321, respectively.
- the movable contact 8 holds a pair of movable contacts 81 and 82.
- the electromagnet device 10 includes the mover 13 and the coil 14 (see FIGS. 2 and 3).
- the electromagnet device 10 attracts the mover 13 by a magnetic field generated in the coil 14 when the coil 14 is energized.
- the movable contact 8 moves from the open position to the closed position with the suction of the movable element 13.
- the “open position” in the present disclosure is a position of the movable contact 8 when the movable contacts 81 and 82 move away from the fixed contacts 311 and 321.
- the “closed position” in the present disclosure is a position of the movable contact 8 when the movable contacts 81 and 82 come into contact with the fixed contacts 311 and 321.
- the mover 13 is arranged on the straight line L, and is configured to reciprocate straight along the straight line L (see FIGS. 2 and 3).
- the coil 14 is configured by a conductive wire (electric wire) wound around a straight line L. That is, the straight line L corresponds to the central axis of the coil 14.
- the contact device 1 forms an electromagnetic relay 100 together with the electromagnet device 10 as shown in FIGS. 1A and 1B will be described as an example.
- the electromagnetic relay 100 is mounted on an electric vehicle will be described as an example.
- the contact device 1 (fixed terminals 31 and 32) is electrically connected to a DC power supply path from the running battery to a load (for example, an inverter).
- the contact device 1 includes a pair of fixed terminals 31, 32, a movable contact 8, a housing 4, and a flange 5, as shown in FIGS.
- the contact device 1 further includes a first yoke 6, a second yoke 7, two capsule yokes 23 and 24, two arc-extinguishing magnets (permanent magnets) 25 and 26, an insulating plate 41, and a cover 50.
- the fixed terminal 31 holds the fixed contact 311, and the fixed terminal 32 holds the fixed contact 321.
- the movable contact 8 is a plate-shaped member made of a conductive metal material.
- the movable contact 8 holds a pair of movable contacts 81 and 82.
- the facing direction of the fixed contacts 311 and 321 and the movable contacts 81 and 82 is defined as the up-down direction, and the fixed contacts 311 and 321 side as viewed from the movable contacts 81 and 82 is defined as the upper side.
- a direction in which the pair of fixed terminals 31 and 32 (a pair of fixed contacts 311 and 321) are arranged is defined as a left-right direction, and the fixed terminal 32 side as viewed from the fixed terminal 31 is defined as a right side. That is, hereinafter, the upper, lower, left and right in FIG.
- a direction orthogonal to both the vertical direction and the horizontal direction (a direction orthogonal to the plane of FIG. 2) will be described as a front-back direction.
- these directions are not intended to limit the usage of the contact device 1 and the electromagnetic relay 100.
- One fixed contact 311 is held at one end of one fixed terminal 31, and the other fixed contact 321 is held at one end of the other fixed terminal 32.
- the pair of fixed terminals 31, 32 are arranged so as to be arranged in the left-right direction (see FIG. 2).
- Each of the pair of fixed terminals 31 and 32 is made of a conductive metal material.
- the pair of fixed terminals 31 and 32 function as terminals for connecting an external circuit (battery and load) to the pair of fixed contacts 311 and 321.
- the fixed terminals 31 and 32 made of copper (Cu) are used as an example.
- the fixed terminals 31 and 32 are not limited to copper. It may be formed of a conductive material.
- Each of the pair of fixed terminals 31 and 32 is formed in a columnar shape having a circular cross section in a plane perpendicular to the vertical direction.
- each of the pair of fixed terminals 31 and 32 is configured such that the diameter at the upper end (the other end) is larger than the diameter at the lower end (the one end), and the front view is T-shaped. ing.
- the pair of fixed terminals 31 and 32 are held by the housing 4 with a part (the other end) protruding from the upper surface of the housing 4.
- each of the pair of fixed terminals 31 and 32 is fixed to the housing 4 in a state of penetrating an opening formed in the upper wall of the housing 4.
- the movable contact 8 has a thickness in the up-down direction and is formed in a plate shape longer in the left-right direction than in the front-rear direction.
- the movable contact 8 is disposed below the pair of fixed terminals 31 and 32 such that both ends in the longitudinal direction (left and right directions) face the pair of fixed contacts 311 and 321 (see FIG. 2).
- a pair of movable contacts 81 and 82 are provided at a portion facing the pair of fixed contacts 311 and 321 (see FIG. 2).
- FIGS. 2 and 3 show a state in which the movable contact 8 is located at the closed position. In this state, the pair of movable contacts 81 and 82 held by the movable contact 8 correspond to the corresponding fixed contacts, respectively. Contact 311 and 321. On the other hand, when the movable contact 8 is located at the open position, the pair of movable contacts 81 and 82 held by the movable contact 8 are separated from the corresponding fixed contacts 311 and 321 respectively.
- the fixed terminal 31 is composed of the fixed contact 311, the movable contact 81, the movable contact 8 and the movable contact 82. And, it is electrically connected to the fixed terminal 32 via the fixed contact 321.
- the contact device 1 A path for supplying DC power from the power supply to the load is formed.
- the movable contacts 81 and 82 only need to be held by the movable contact 8. Therefore, the movable contacts 81 and 82 may be formed integrally with the movable contact 8 by, for example, stamping out a part of the movable contact 8 or may be formed of a member separate from the movable contact 8, for example, by welding. For example, it may be fixed to the movable contact 8. Similarly, the fixed contacts 311 and 321 only need to be held by the fixed terminals 31 and 32. Therefore, the fixed contacts 311 and 321 may be formed integrally with the fixed terminals 31 and 32, or may be formed of a separate member from the fixed terminals 31 and 32, and are fixed to the fixed terminals 31 and 32 by, for example, welding. May be.
- the movable contact 8 has a through hole 83 at the center.
- the through hole 83 is formed in the movable contact 8 between the pair of movable contacts 81 and 82.
- the through hole 83 penetrates the movable contact 8 in the thickness direction (vertical direction).
- the through hole 83 is a hole for passing a shaft 15 described later.
- the first yoke 6 is a magnetic material, and is formed of, for example, a metal material such as iron.
- the first yoke 6 is fixed to a tip (upper end) of the shaft 15.
- the shaft 15 penetrates the movable contact 8 through the through hole 83 of the movable contact 8, and the tip (upper end) of the shaft 15 projects upward from the upper surface of the movable contact 8. Therefore, the first yoke 6 is located above the movable contact 8 (see FIG. 2).
- the first yoke 6 is located on the same side as the fixed contacts 311 and 321 exist with respect to the movable contact 8 in the moving direction of the movable contact 8.
- the first yoke 6 may be fixed to the housing 4. That is, the first yoke 6 may be fixed relatively to the fixed contacts 311 and 321.
- the second yoke 7 is a magnetic material, and is formed of, for example, a metal material such as iron.
- the second yoke 7 is fixed to the lower surface of the movable contact 8 (see FIG. 2). Specifically, in the moving direction of the movable contact 8, the second yoke 7 is opposite to the side of the movable contact 8 on which the fixed contacts 311 and 321 exist, among the vertical surfaces of the movable contact 8. Is fixed (located) on the surface. As a result, the second yoke 7 moves in the up-down direction along with the up-down movement of the movable contact 8. That is, the second yoke 7 moves relatively to the fixed contacts 311 and 321.
- the second yoke 7 has a through hole 71 at the center.
- the through hole 71 is formed at a position corresponding to the through hole 83 of the movable contact 8.
- the through hole 71 penetrates the second yoke 7 in the thickness direction (vertical direction).
- the through hole 71 is a hole for passing the shaft 15 and a contact pressure spring 17 described later.
- the second yoke 7 has a pair of projecting portions 72 and 73 (see FIG. 3) projecting upward at both ends in the front-rear direction.
- the protruding portions 72 projecting in the same direction as the direction in which the movable contact 8 moves from the open position to the closed position (upward in the present embodiment) are provided at both ends in the front-rear direction on the upper surface of the second yoke 7. 73 are formed.
- the front end face (upper end face) of the front protruding part 72 of the pair of protruding parts 72, 73 is attached to the front end part of the first yoke 6 (the front end face of the rear protruding part 73).
- the upper end surfaces are respectively butted against the rear ends of the first yokes 6. Therefore, when a current flows through the movable contact 8, a magnetic flux is generated that passes through a magnetic path formed by the first yoke 6 and the second yoke 7.
- the front end of the first yoke 6 and the distal end surface of the protruding portion 73 have an N pole
- the rear end of the first yoke 6 and the distal end surface of the protruding portion 72 have an S pole.
- a suction force acts between the first yoke 7 and the second yoke 7.
- the capsule yokes 23 and 24 are magnetic materials, and are formed of a metal material such as iron, for example.
- the capsule yokes 23, 24 form a magnetic circuit through which the magnetic flux of the arc extinguishing magnets 25, 26 passes.
- the capsule yokes 23 and 24 hold the arc extinguishing magnets 25 and 26.
- the capsule yokes 23 and 24 are arranged on both sides in the front-rear direction with respect to the housing 4 so as to surround the housing 4 from both sides in the front-rear direction.
- the arc extinguishing magnets 25 and 26 are arranged so that the same pole (for example, the N pole) is opposed to each other in the left-right direction or the different poles are opposed to each other.
- the arc-extinguishing magnets 25 and 26 are arranged on both sides in the left-right direction with respect to the housing 4.
- the capsule yokes 23 and 24 surround the housing 4 together with the arc extinguishing magnets 25 and 26.
- the arc-extinguishing magnets 25 and 26 are arranged in a direction in which the fixed contacts 311 and 321 are arranged when viewed from one side of the moving direction of the movable contact 8.
- a discharge current is generated between the fixed contact 311 and the movable contact 81 and between the fixed contact 321 and the movable contact 82.
- the arc-extinguishing magnets 25 and 26 extend arcs generated between the fixed contact 311 and the movable contact 81 and between the fixed contact 321 and the movable contact 82, respectively.
- the arc-extinguishing magnets 25 and 26 may be arranged in a direction orthogonal to the direction in which the fixed contacts 311 and 321 are arranged when viewed from one of the moving directions of the movable contact 8. In this case, the arc extinguishing magnets 25 and 26 are arranged so that the same pole (for example, the N pole) faces each other.
- the housing 4 is made of ceramic such as aluminum oxide (alumina).
- the housing 4 is formed in a hollow rectangular parallelepiped shape longer in the left-right direction than in the front-rear direction.
- the lower surface of the housing 4 is open.
- the housing 4 houses the pair of fixed contacts 311 and 321, the movable contact 8, the first yoke 6, and the second yoke 7.
- a pair of opening holes for passing the pair of fixed terminals 31 and 32 are formed in the upper surface of the housing 4.
- Each of the pair of opening holes is formed in a circular shape, and penetrates the upper wall of the housing 4 in the thickness direction (vertical direction).
- the fixed terminal 31 is passed through one opening, and the fixed terminal 32 is passed through the other opening.
- the pair of fixed terminals 31 and 32 and the housing 4 are joined by brazing.
- the housing 4 may be formed in a box shape that accommodates the pair of fixed contacts 311 and 321 and the movable contact 8, and is not limited to a hollow rectangular parallelepiped as in the present embodiment, but may be, for example, a hollow ellipse. It may have a cylindrical shape or a hollow polygonal column shape.
- the box shape here means any shape having a space for accommodating the pair of fixed contacts 311 and 321 and the movable contact 8 therein, and is not intended to be limited to a rectangular parallelepiped shape.
- the housing 4 is not limited to being made of ceramic, and may be made of, for example, an insulating material such as glass or resin, or may be made of metal.
- the housing 4 is preferably made of a non-magnetic material that does not become a magnetic material due to magnetism.
- the flange 5 is formed of a non-magnetic metal material.
- the non-magnetic metal material is, for example, austenitic stainless steel such as SUS304.
- the flange 5 is formed in a hollow rectangular parallelepiped shape that is long in the left-right direction. The upper and lower surfaces of the flange 5 are open.
- the flange 5 is disposed between the housing 4 and the electromagnet device 10 (see FIGS. 2 and 3).
- the flange 5 is hermetically joined to the housing 4 and a yoke upper plate 111 of the electromagnet device 10 described later.
- the internal space of the contact device 1 surrounded by the housing 4, the flange 5, and the yoke upper plate 111 can be an airtight space.
- the flange 5 does not have to be non-magnetic, and may be, for example, an alloy mainly composed of iron such as 42 alloy.
- the insulating plate 41 is made of synthetic resin and has electrical insulation.
- the insulating plate 41 is formed in a rectangular plate shape.
- the insulating plate 41 is located on the side opposite to the side where the fixed contacts 311 and 321 exist with respect to the movable contact 8 in the moving direction of the movable contact 8.
- the insulating plate 41 prevents a short circuit due to an arc generated between the movable contact 8 and the fixed contacts 311 and 321.
- the insulating plate 41 has a through hole 42 at the center.
- the through hole 42 is formed at a position corresponding to the through hole 83 of the movable contact 8.
- the through hole 42 penetrates the insulating plate 41 in the thickness direction (vertical direction).
- the through hole 42 is a hole through which the shaft 15 passes.
- the cover 50 is made of a non-magnetic material and is formed in a hollow rectangular parallelepiped shape that is longer in the left-right direction than in the front-rear direction.
- the cover 50 is disposed so as to expose the swaged portion 35 of the fixed terminal 31 and the swaged portion 36 of the fixed terminal 32 and cover the housing 4.
- the front surface of the cover 50 is formed in a step shape (see FIG. 1A).
- the cover 50 holds the capsule yokes 23 and 24 and the arc-extinguishing magnets 25 and 26.
- the contact device 1 further includes bus bars 21 and 22.
- the busbars 21 and 22 are made of a conductive metal material (for example, copper or a copper alloy). In the present embodiment, the bus bars 21 and 22 are made of copper as an example.
- the bus bars 21 and 22 are formed in a strip shape. In the present embodiment, the bus bars 21 and 22 are formed by bending a metal plate.
- One end of the bus bar 21 is electrically connected to, for example, the fixed terminal 31.
- the other end of the bus bar 21 is electrically connected to, for example, a running battery.
- One end of the bus bar 22 is electrically connected to, for example, the fixed terminal 32.
- the other end of the bus bar 22 is electrically connected to, for example, a load.
- the bus bar 21 is mechanically connected to the fixed terminal 31 (see FIG. 2). Specifically, the bus bar 21 is caulked to the fixed terminal 31 at the caulked portion 35 of the fixed terminal 31.
- the bus bar 22 is mechanically connected to the fixed terminal 32 (see FIG. 2). Specifically, the bus bar 22 is caulked to the fixed terminal 32 at the caulked portion 36 of the fixed terminal 32.
- the electromagnet device 10 is located on the side opposite to the side where the fixed contacts 311 and 321 exist with respect to the movable contact 8 in the moving direction of the movable contact 8 of the contact device 1.
- the movable contact 8 is configured to be moved by force.
- the electromagnet device 10 includes a stator 12, a mover 13, a coil 14, and a shaft 15, as shown in FIGS.
- the electromagnet device 10 attracts the mover 13 to the stator 12 by a magnetic field generated in the coil 14 when the coil 14 is energized, and moves the mover 13 toward the stator 12.
- the shaft 15 is fixed to the mover 13, and moves the movable contact 8 with the movement of the mover 13. That is, the electromagnet device 10 moves the movable contact 8 by driving the shaft 15 that moves the movable contact 8 in the axial direction of the coil 14.
- the electromagnet device 10 includes, in addition to the stator 12, the mover 13, the coil 14, and the shaft 15, a yoke 11 including a yoke upper plate 111, a cylindrical body 16, a contact pressure spring 17, and a return spring 18. , A coil bobbin 19.
- the stator 12 is a stationary core formed in a cylindrical shape that protrudes from the center of the yoke upper plate 111 toward the mover 13.
- the stator 12 is made of a magnetic material. One end of the stator 12 is fixed to the yoke upper plate 111.
- the mover 13 is a movable iron core formed in a columnar shape.
- the mover 13 is made of a magnetic material.
- the mover 13 is arranged to face the stator 12.
- the mover 13 is arranged on the side opposite to the movable contact 8 with respect to the stator 12.
- the mover 13 is configured to be vertically movable.
- the mover 13 moves between an excitation position where one end surface thereof is in contact with the stator 12 (see FIGS. 2 and 3) and a non-excitation position where one end surface is away from the stator 12.
- the “excitation position” in the present disclosure is the position of the mover 13 when the coil 14 is energized.
- the “non-excitation position” in the present disclosure is a position of the mover 13 when the coil 14 is not energized.
- the cylindrical body 16 is formed in a cylindrical shape with a bottom and an open end.
- the cylinder 16 is made of a non-magnetic material.
- the cylindrical body 16 houses the stator 12 and the mover 13 in a state of being arranged in the up-down direction.
- One end of the stator 12 protrudes from the opening of the cylindrical body 16.
- the periphery of the opening of the cylinder 16 is joined to the yoke upper plate 111. Thereby, the cylinder 16 restricts the moving direction of the mover 13 in the vertical direction, and defines the non-excited position of the mover 13.
- the cylindrical body 16 is air-tightly joined to the lower surface of the yoke upper plate 111.
- the contact device surrounded by the housing 4, the flange 5 of the contact device 1 and the yoke upper plate 111 of the electromagnet device 10. 1, the airtightness of the internal space can be ensured.
- the coil bobbin 19 is made of a synthetic resin and has electrical insulation.
- the coil bobbin 19 has a shaft portion 190.
- the shaft portion 190 is formed in a cylindrical shape whose central axis is along the moving direction of the movable contact 8.
- the coil 14 is wound around the shaft 190.
- the coil 14 is configured by winding an electric wire (for example, a copper wire) around the outer peripheral surface of the shaft portion 190 of the coil bobbin 19.
- the coil 14 is arranged in such a direction that the axial direction along the central axis coincides with the vertical direction. That is, the axial direction of the coil 14 coincides with the moving direction of the movable contact 8, the movable element 13, and the shaft 15.
- the coil 14 has a first winding and a second winding.
- the first winding is configured by winding an electric wire around the outer peripheral surface of the shaft portion 190 when viewed from one side (above) in the moving direction of the movable contact 8.
- One end of the first winding is electrically connected to the coil terminal 141 by being wound around the coil terminal 141, and the other end is electrically connected to the coil terminal 142 by being wound around the coil terminal 142. .
- the second winding is formed by winding the electric wire around the outer peripheral surface of the shaft portion 190 when viewed from one side (above) in the moving direction of the movable contact 8.
- One end of the second winding is electrically connected to the coil terminal 141 by being wound around the coil terminal 141, and the other end is electrically connected to the coil terminal 143 by being wound around the coil terminal 143. .
- the cylindrical body 16 is arranged so as to pass through the inside of the shaft portion 190. That is, the stator 12 and the mover 13 are arranged inside the coil 14. Therefore, the stator 12 and the mover 13 are magnetized by the magnetic field generated by the coil 14.
- the yoke 11 is formed in a frame shape and is arranged so as to surround the coil 14.
- the yoke 11 is made of a magnetic material.
- the yoke 11 forms, together with the stator 12 and the mover 13, a part of a path (magnetic circuit) through which a magnetic flux generated when the coil 14 is energized passes.
- the yoke 11 has a yoke upper plate 111 and a main body 112.
- the main body 112 is formed in a substantially U shape when viewed from the front-rear direction, and has a pair of yoke side plates 113 and 114 and a yoke lower plate 115.
- the pair of yoke side plates 113 and 114 oppose each other in the direction in which the fixed contact 311 and the fixed contact 321 are arranged (left-right direction).
- the yoke lower plate 115 is formed so as to connect the lower ends of the pair of yoke side plates 113 and 114 to each other.
- the yoke upper plate 111 is formed in a rectangular plate shape.
- the yoke upper plate 111 is arranged so as to connect the upper ends of the pair of yoke side plates 113 and 114 to each other.
- the yoke upper plate 111 and the yoke lower plate 115 are opposed to each other in the moving direction (vertical direction) of the movable contact 8.
- the coil 14 is arranged in a space surrounded by the yoke upper plate 111 and the main body 112 (a pair of yoke side plates 113 and 114 and a yoke lower plate 115).
- a through hole 1151 is formed at the center of the yoke lower plate 115.
- a bush 116 penetrates the through hole 1151.
- the bush 116 is formed in a cylindrical shape.
- the bush 116 is made of a magnetic material.
- the bush 116 is located between the shaft portion 190 and the cylindrical body 16 inside the shaft portion 190 of the coil bobbin 19 and surrounds the mover 13 via the cylindrical body 16.
- the bush 116, together with the yoke 11, the stator 12, and the mover 13, forms a part of the path of the magnetic flux generated by the coil 14.
- the contact pressure spring 17 is disposed between the movable contact 8 and the insulating plate 41.
- the contact pressure spring 17 is a coil spring that urges the movable contact 8 toward the fixed contacts 311 and 321 (see FIG. 2).
- the return spring 18 is at least partially disposed inside the stator 12.
- the return spring 18 is a coil spring that biases the mover 13 to a non-excited position.
- One end of the return spring 18 is connected to one end surface of the mover 13, and the other end of the return spring 18 is connected to the yoke upper plate 111 (see FIG. 2).
- the shaft 15 is made of a non-magnetic material.
- the shaft 15 is formed in a round bar shape extending vertically.
- the shaft 15 has a through hole 83, a through hole 71, an inside of the contact pressure spring 17, a through hole 42, a through hole formed in the center of the yoke upper plate 111, an inside of the stator 12, and an inside of the return spring 18. , The lower end of which is fixed to the mover 13.
- the first yoke 6 is fixed to the tip of the shaft 15.
- the shaft 15 transmits the driving force generated by the electromagnet device 10 to the contact device 1.
- the shaft 15 and the movable contact 8 are electrically connected to have substantially the same potential.
- the movable contact 8 and the yoke 11 (the yoke upper plate 111, the main body 112) are electrically connected to each other via the shaft 15, the mover 13, the cylinder 16, the bush 116, and the like. Potential. Therefore, when the movable contact 8 is in the closed position and makes contact with the pair of fixed contacts 311 and 321 and a potential difference is generated between the movable contact 8 and the circuit to which the coil terminals 141 to 143 are connected, the connection is made. A potential difference also occurs between the iron 11 and the circuit to which the coil terminals 141 to 143 are connected.
- the coil bobbin 19 has a plurality of flange portions in addition to the shaft portion 190.
- the plurality of flange portions include a first flange portion 191 and a second flange portion 192.
- the first flange portion 191 and the second flange portion 192 are provided on one end side (the lower end side in the present embodiment) of the coil 14 in the axial direction (vertical direction) of the coil 14.
- the first flange portion 191 and the second flange portion 192 are formed so as to protrude from the outer peripheral surface of the shaft portion 190 in a direction orthogonal to the axial direction of the coil 14.
- orthogonal used herein means that the angle between the axial direction of the coil 14 and the protruding direction of the first flange portion 191 and the second flange portion 192 is not limited to a strictly right angle. It may be shifted in the range.
- the second flange 192 is provided on the opposite side (lower side) of the coil 14 with respect to the first flange 191 in the axial direction of the coil 14.
- the first flange portion 191 is provided closer to the coil 14 than the second flange portion 192 in the axial direction of the coil 14.
- the first flange portion 191 and the second flange portion 192 are formed apart from each other in the axial direction of the coil 14. That is, the first flange portion 191 and the second flange portion 192 face each other with a gap in the axial direction of the coil 14.
- the first flange portion 191 and the second flange portion 192 protrude from the shaft portion 190. Therefore, the first flange portion 191 and the second flange portion 192 are connected (connected) through a part of the shaft portion 190.
- the plurality of flange portions are a part of the coil bobbin 19. That is, the plurality of flange portions (the first flange portion 191 and the second flange portion 192) are formed integrally with the coil bobbin 19. Therefore, the plurality of flange portions (the first flange portion 191 and the second flange portion 192) are made of synthetic resin and have electrical insulation.
- the outer shape of the first flange portion 191 as viewed from the axial direction of the coil 14 is rectangular.
- the dimension of the first flange portion 191 in the direction (left-right direction) where the pair of yoke side plates 113 and 114 face each other is shorter than the dimension between the pair of yoke side plates 113 and 114 (see FIG. 2).
- the first flange portion 191 has a space between both the pair of yoke side plates 113 and 114 in the direction in which the pair of yoke side plates 113 and 114 face each other. In other words, the first flange portion 191 is apart from the yoke 11 in a direction orthogonal to the axial direction of the coil 14.
- the first flange 191 determines the position of one end (lower end) of the coil 14 in the axial direction of the coil 14.
- the surface (upper surface) of the first flange portion 191 on the coil 14 side is in contact with one end (lower end) of the coil 14 in the axial direction of the coil 14.
- the first flange portion 191 holds the coil terminals 141 to 143 by insert molding.
- Each of the coil terminals 141 to 143 is formed in an L-shape.
- Each of the coil terminals 141 to 143 has one end electrically connected to the coil 14 protruding from the front end of the first flange 191 and extending upward, and the other end extending from the rear end of the first flange 191. It protrudes (see FIGS. 1A and 1B).
- the coil terminals 141 to 143 are arranged in a direction (left-right direction) in which the pair of yoke side plates 113 and 114 face each other.
- the central coil terminal 142 is bent in the first flange portion 191 to avoid a space inside the shaft portion 190.
- the second flange 192 is provided below the first flange 191.
- the second flange portion 192 is provided at a position farther from the coil 14 than the first flange portion 191 in the axial direction of the coil 14. That is, the second flange portion 192 is provided at a position farthest from the coil 14 in the axial direction of the coil 14 among the plurality of flange portions (the first flange portion 191 and the second flange portion 192).
- the second flange portion 192 is formed so as to protrude from the lower end of the shaft portion 190.
- the outer shape of the second flange portion 192 viewed from the axial direction of the coil 14 is such that the central portion is circular, and the pair of yoke side plates 113 and 114 extend from the central portion in a rectangular shape in the direction facing each other.
- the outer shape of the second flange portion 192 is substantially the same as the outer shape of the yoke lower plate 115.
- the coil bobbin 19 is arranged such that the second flange portion 192 overlaps the yoke lower plate 115 in the axial direction of the coil 14.
- the dimension of the second flange 192 is longer than the dimension of the first flange 191 in the direction in which the pair of yoke side plates 113 and 114 face each other (left-right direction) (see FIG. 2).
- the dimension between the second flange portion 192 and both of the pair of yoke side plates 113 and 114 is equal to the first flange portion 191 and the pair of yoke side plates. It is shorter than the dimension between both of the iron side plates 113 and 114.
- the second flange portion 192 protrudes from the first flange portion 191 in a direction orthogonal to the axial direction of the coil 14. Specifically, the second flange portion 192 protrudes from the first flange portion 191 on the side where the yoke 11 exists in a direction orthogonal to the axial direction of the coil 14.
- both ends of the second flange portion 192 in the direction in which the pair of yoke side plates 113 and 114 face each other are close to the pair of yoke side plates 113 and 114.
- the second flange portion 192 limits the rotation of the coil bobbin 19.
- the rotation of the coil bobbin 19 is a rotation about the central axis of the coil bobbin 19 (the central axis of the coil 14) as a rotation axis.
- the end of the second flange portion 192 in the direction orthogonal to the axial direction of the coil 14 comes into contact with the yoke 11, thereby forming the coil bobbin 19. Limit rotation.
- the second flange portion 192 is provided such that an end in a direction orthogonal to the axial direction of the coil 14 (an end in a direction in which the pair of yoke side plates 113 and 114 are opposed) comes into contact with the yoke 11. You may.
- the coil bobbin 19 further includes a third flange 193 and a fourth flange 194 in addition to the plurality of flanges (the first flange 191 and the second flange 192).
- the third flange portion 193 and the fourth flange portion 194 are provided on the other end side (the upper end side in the present embodiment) of the coil 14 in the axial direction (vertical direction) of the coil 14. That is, the third flange portion 193 and the fourth flange portion 194 are provided on the opposite side of the coil 14 from the first flange portion 191 and the second flange portion 192.
- the third flange portion 193 and the fourth flange portion 194 are formed so as to protrude from the outer peripheral surface of the shaft portion 190 in a direction orthogonal to the axial direction of the coil 14.
- the term “orthogonal” as used herein is not limited to the case where the angle between the axial direction of the coil 14 and the projecting directions of the third flange portion 193 and the fourth flange portion 194 is strictly a right angle. It may be shifted in the range.
- the fourth flange 194 is provided on the opposite side (upper side) of the coil 14 with respect to the third flange 193 in the axial direction of the coil 14.
- the third flange 193 is provided closer to the coil 14 than the fourth flange 194 in the axial direction of the coil 14.
- the third flange 193 and the fourth flange 194 are formed apart from each other in the axial direction of the coil 14. That is, the third flange portion 193 and the fourth flange portion 194 face each other with a gap in the axial direction of the coil 14.
- the third flange 193 and the fourth flange 194 protrude from the shaft 190. Therefore, the third flange portion 193 and the fourth flange portion 194 are connected (connected) through a part of the shaft portion 190.
- the third flange 193 and the fourth flange 194 are a part of the coil bobbin 19. That is, the third flange portion 193 and the fourth flange portion 194 are integrally formed with the coil bobbin 19. Therefore, the third flange portion 193 and the fourth flange portion 194 are made of synthetic resin and have electrical insulation.
- the third flange portion 193 has a circular outer shape when viewed from the axial direction of the coil 14.
- the dimension of the third flange portion 193 in the direction (left-right direction) where the pair of yoke side plates 113 and 114 face each other is shorter than the dimension between the pair of yoke side plates 113 and 114 (see FIG. 2).
- the third flange portion 193 has a space between both the pair of yoke side plates 113 and 114 in the direction in which the pair of yoke side plates 113 and 114 face each other. In other words, the third flange portion 193 is apart from the yoke 11 in a direction orthogonal to the axial direction of the coil 14.
- the third flange 193 determines the position of the other end (upper end) of the coil 14 in the axial direction of the coil 14.
- the surface (lower surface) of the third flange portion 193 on the coil 14 side is in contact with the other end (upper end) of the coil 14 in the axial direction of the coil 14. That is, the coil 14 is disposed so as to be sandwiched between the first flange portion 191 and the third flange portion 193 in the axial direction of the coil 14.
- the fourth flange 194 is provided above the third flange 193.
- the fourth flange portion 194 is provided at a position farther from the coil 14 than the third flange portion 193 in the axial direction of the coil 14.
- the fourth flange 194 is formed to protrude from the upper end of the shaft 190.
- the fourth flange portion 194 has a circular outer shape as viewed from the axial direction of the coil 14.
- the outer shape of the fourth flange portion 194 is substantially the same as the outer shape of the third flange portion 193. Therefore, similarly to the third flange portion 193, the fourth flange portion 194 has a dimension in a direction (left-right direction) in which the pair of yoke side plates 113 and 114 are opposed to each other. Shorter than the dimensions (see FIG. 2).
- the fourth flange portion 194 has a space between both the pair of yoke side plates 113 and 114 in the direction in which the pair of yoke side plates 113 and 114 face each other. In other words, the fourth flange portion 194 is apart from the yoke 11 in a direction orthogonal to the axial direction of the coil 14.
- the pair of movable contacts 81 and 82 come into contact with the pair of fixed contacts 311 and 321, and the contact device 1 is closed. In this state, since the contact device 1 is in the closed state, conduction between the pair of fixed terminals 31 and 32 is established.
- the contact device 1 changes from the closed state to the open state.
- the electromagnet device 10 controls the attraction force acting on the mover 13 by switching the energized state of the coil 14, and moves the mover 13 in the vertical direction, thereby opening and closing the contact device 1. And a driving force for switching between.
- the electromagnetic relay 100 is a so-called normally-off type in which the movable contact 8 is located at the open position when the coil 14 is not energized. Therefore, when the mover 13 is located at the non-excitation position, the contact device 1 is in the open state, and when the mover 13 is at the excitation position, the contact device 1 is in the closed state.
- the yoke 11 is electrically connected to the movable contact 8 via the shaft 15 and the like, and has substantially the same potential.
- the voltage applied to the coil 14 is lower than the voltage applied to the movable contact 8. Therefore, it is necessary to secure an electrical insulation distance between the coil 14 and the yoke 11.
- the first flange portion 191 to the fourth flange portion 194 increase the insulation distance between the coil 14 and the yoke 11 along the surface of the electrical insulator (coil bobbin 19). be able to.
- the creepage distance means the shortest distance along the surface of the electrical insulator between the two conductors.
- the coil 14 is electrically connected to each of the coil terminals 141 to 143 by being wound around one end of each of the coil terminals 141 to 143.
- One end of each of the coil terminals 141 to 143 protrudes from the front end of the first flange 191 (see FIG. 1A).
- the yoke lower plate 115 of the yoke 11 has a central portion projecting forward. Therefore, in the electromagnet device 10 of the present embodiment, the shortest distance between the coil terminal 142 and the yoke lower plate 115 along the surfaces of the first flange portion 191 and the second flange portion 192 is the creepage distance (FIG. 4 arrow A1).
- FIG. 4 arrow A1 the creepage distance
- FIG. 4 is a partially enlarged view of the first flange portion and the second flange portion in FIG.
- the other end of the coil terminal 142 protruding from the rear end of the first flange 191 is shifted from the left-right central part of the first flange 191. Therefore, the shortest distance between the other end 142 b of the coil terminal 142 protruding from the rear end of the first flange 191 and the yoke lower plate 115 is the length of the coil terminal 142 protruding from the front end of the first flange 191. Is longer than the shortest distance (creepage distance) between the one end 142a of the first member 142 and the yoke lower plate 115.
- the first flange portion 191 and the second flange portion 192 face each other with a gap in the axial direction of the coil 14. Due to this gap, the creepage distance includes a distance along each of the lower surface of the first flange portion 191 and the upper surface of the second flange portion 192.
- the one end portion of the coil 14 in the axial direction of the coil 14 has a smaller distance between the coil 14 and the yoke 11 than the configuration in which the flange portion of the coil bobbin 19 is one.
- the insulation distance (creepage distance) along the surface of the electrical insulator becomes longer.
- the second flange portion 192 projects more than the first flange portion 191 in the direction in which the pair of yoke side plates 113 and 114 face each other. Therefore, the first flange portion 191 has a space between both the pair of yoke side plates 113 and 114 in the direction in which the pair of yoke side plates 113 and 114 face each other.
- the space shortest distance between the end of the first flange portion 191 and the yoke side plate 114 (or 113) is longer than a distance that is not regarded as a creepage distance between the coil 14 and the yoke side plate 114 (or 113). Is set.
- FIG. 5 is a partially enlarged view of the first flange portion and the second flange portion in FIG.
- the surface of the electrical insulator between the coil 14 and the yoke side plate 114 (or 113) is more in comparison with the configuration in which one flange portion of the coil bobbin 19 is provided at one end side of the coil 14 in the axial direction of the coil 14. The insulation distance along is longer.
- the third flange portion 193 and the fourth flange portion 194 are located between both the pair of yoke side plates 113 and 114. There is space.
- the shortest distance between the end of each of the third flange portion 193 and the fourth flange portion 194 and the yoke side plate 114 (or 113) is the creepage distance between the coil 14 and the yoke side plate 114 (or 113).
- FIG. 6 is a partially enlarged view of the third flange portion and the fourth flange portion in FIG.
- the coil bobbin 19 extends along the surface of the electrical insulator between the coil 14 and the yoke upper plate 111. Insulation distance becomes longer.
- the second flange portion 192 is close to both the pair of yoke side plates 113 and 114 in the direction in which the pair of yoke side plates 113 and 114 face each other. Thereby, the second flange portion 192 can restrict rotation of the coil bobbin 19 about the center axis of the coil bobbin 19 as a rotation axis by contacting a part of the yoke 11. Since the second flange portion 192 is provided at a position farthest from the coil 14 in the axial direction of the coil 14, even if the second flange portion 192 contacts the yoke 11, the influence on the insulation distance is small.
- the coil bobbin 19 includes a first flange portion 191 and a second flange portion 192 on both ends of the coil 14 in the axial direction of the coil 14, Although the flange portion 193 and the fourth flange portion 194 are provided, the invention is not limited thereto.
- the coil bobbin 19 may have the fourth flange 194 omitted. That is, the coil bobbin 19 is provided with only one flange portion (third flange portion 193) on the side opposite to the first flange portion 191 and the second flange portion 192 with respect to the coil 14 in the axial direction of the coil 14. ing.
- the third flange portion 193 is provided closer to the coil 14 than the upper end of the coil bobbin 19. Therefore, the shortest distance along the surface of the electric insulator between the coil 14 and the yoke upper plate 111 includes the distance along the upper surface of the third flange portion 193, and the insulation distance can be secured. it can.
- two flange portions are provided on one end side of the coil 14 in the axial direction of the coil 14. Further, more flange portions may be provided. For example, in the axial direction of the coil 14, another flange portion between the first flange portion 191 and the second flange portion 192 faces the first flange portion 191 and the second flange portion 192 with a gap. It may be provided.
- another flange portion may be provided on the other end side of the coil 14 in the axial direction of the coil 14.
- another flange portion between the third flange portion 193 and the fourth flange portion 194 faces the third flange portion 193 and the fourth flange portion 194 with a gap therebetween. It may be provided.
- first flange portion 191 and the second flange portion 192 are configured integrally with the coil bobbin 19, but the present invention is not limited to this configuration.
- the first flange portion 191 and the second flange portion 192 may be formed as separate members from the coil bobbin 19 and may be connected to the coil bobbin 19.
- the third flange portion 193 and the fourth flange portion 194 are formed integrally with the coil bobbin 19, but the present invention is not limited to this configuration.
- the third flange portion 193 and the fourth flange portion 194 may be formed as separate members from the coil bobbin 19 and may be connected to the coil bobbin 19.
- the second flange portion 192 is configured to restrict rotation of the coil bobbin 19 by being in contact with the yoke 11, but is not limited to this configuration.
- the second flange portion 192 may be configured to restrict rotation of the coil bobbin 19 by contacting a member different from the yoke 11.
- a flange portion different from the second flange portion 192 may be configured to limit the rotation of the coil bobbin 19.
- the first flange portion 191 may be configured to restrict rotation of the coil bobbin 19 by being in contact with an electrical insulating member different from the yoke 11.
- at least one flange portion (third flange portion 193, fourth flange portion 194) provided on the other end side (upper end side) of the coil 14 is configured to limit the rotation of the coil bobbin 19. Good.
- the electromagnetic relay 100 is a normally-off type electromagnetic relay, but may be a normally-on type electromagnetic relay.
- the number of the movable contacts held by the movable contact 8 of the contact device 1 is two, but is not limited to this configuration.
- the number of movable contacts held by the movable contact 8 may be one, or three or more.
- the number of fixed terminals (and fixed contacts) of the contact device 1 is not limited to two, but may be one or three or more.
- the electromagnetic relay 100 is a holderless electromagnetic relay, but is not limited to this configuration, and may be a holder-equipped electromagnetic relay.
- the holder is, for example, a rectangular cylindrical shape having both sides opened in the left-right direction, and the holder is combined with the movable contact 8 so that the movable contact 8 penetrates the holder in the left-right direction.
- a contact pressure spring 17 is arranged between the lower wall of the holder and the movable contact 8. That is, the center of the movable contact 8 in the left-right direction is held by the holder.
- the upper end of the shaft 15 is fixed to the holder. When the coil 14 is energized, the shaft 15 is pushed upward, so that the holder moves upward. Along with this movement, the movable contact 8 moves upward, and positions the pair of movable contacts 81 and 82 at the closed position where the movable contacts 8 contact the pair of fixed contacts 311 and 321.
- the contact device 1 of the above embodiment is a plunger type contact device, but may be a hinge type contact device.
- bus bar in the above embodiment is mechanically connected to the fixed terminals 31 and 32 by being caulked to the fixed terminals 31 and 32, the bus bar is mechanically connected to the fixed terminals 31 and 32 by screwing. Is also good.
- the first yoke 6, the second yoke 7, the arc-extinguishing magnets 25 and 26, and the capsule yokes 23 and 24 are not essential components.
- An electromagnet device (10) includes a coil bobbin (19), a coil (14), a yoke (11), and a plurality of flange portions.
- the coil (14) is wound around a coil bobbin (19).
- the yoke (11) forms a part of the path of the magnetic flux generated by the coil (14).
- the plurality of flange portions have electrical insulation properties, are provided on one end side of the coil (14) in the axial direction of the coil (14), and face each other with a gap in the axial direction.
- the plurality of flange portions include a first flange portion (191) and a second flange portion (192).
- the second flange portion (192) is provided on the opposite side of the first flange portion (191) from the coil (14) in the axial direction.
- the electromagnet device (10) in the first aspect, at least a portion of the second flange portion (192) protrudes beyond the first flange portion (191) in a direction orthogonal to the axial direction. .
- the plurality of flange portions are integrally formed with the coil bobbin (19).
- the configurations of the coil bobbin (19) and the plurality of flange portions can be simplified.
- the electromagnet device (10) according to the fourth aspect in any one of the first to third aspects, further comprises at least a third flange portion (193) and a fourth flange portion (194).
- the third flange portion (193) and the fourth flange portion (194) have electrical insulation properties, are provided on the other end side of the coil (14) in the axial direction, and face each other with a gap in the axial direction.
- the fourth flange portion (194) is provided on the side opposite to the coil (14) with respect to the third flange portion (193) in the axial direction.
- the third flange portion (193) and the fourth flange portion (194) are integrally formed with the coil bobbin (19).
- the configurations of the coil bobbin (19), the third flange portion (193), and the fourth flange portion (194) can be simplified.
- any one of the plurality of flange portions restricts rotation of the coil bobbin (19).
- the second flange portion (192) is provided at a position farthest from the coil (14) in the axial direction among the plurality of flange portions.
- One flange portion is a second flange portion (192).
- the second flange portion (192) can also have a function of restricting the rotation of the coil bobbin (19).
- the first flange portion (191) holds a coil (14) terminal electrically connected to the coil (14). I do.
- An electromagnetic relay includes the electromagnet device (10) according to any of the first to eighth aspects, fixed contacts (311, 321), and a movable contact (8).
- the movable contact (8) has a movable contact (81, 82), and a closed position where the movable contact (81, 82) contacts the fixed contact (311, 321) and the movable contact (81, 82) is a fixed contact. (311, 321) to move to an open position away from it.
- the electromagnet device (10) moves the movable contact (8).
- the insulation distance between the coil (14) and the yoke (11) along the surface of the electrical insulator can be extended.
- the electromagnet device (10) drives a shaft (15) that moves the movable contact (8) in the axial direction.
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Abstract
Provided are an electromagnet device and an electromagnetic relay, which allow an insulation distance between a coil and a yoke along the surface of an electric insulator to be increased. The electromagnet device (10) is provided with a coil bobbin (19), a coil (14), a yoke (11), and multiple flange parts. The coil (14) is wound on the coil bobbin (19). The yoke (11) forms a portion of a path of a magnetic flux generated by the coil (14). The multiple flange parts have electrical insulation properties, are disposed on one end side of the coil (14) in the axial direction of the coil (14) and face each other with a space therebetween in the axial direction. The multiple flange parts include a first flange part (191) and a second flange part (192). The second flange part (192) is disposed on the opposite side from the coil (14) with respect to the first flange part (191) in the axial direction.
Description
本開示は、一般に電磁石装置、及び電磁継電器に関し、より詳細にはコイルボビンを有する電磁石装置、及び電磁継電器に関する。
The present disclosure generally relates to an electromagnetic device and an electromagnetic relay, and more particularly to an electromagnetic device having a coil bobbin and an electromagnetic relay.
特許文献1には、接点装置の可動接触子を移動させる電磁石装置が記載されている。
Patent Document 1 describes an electromagnet device that moves a movable contact of a contact device.
特許文献1に記載された電磁石装置は、励磁用巻線(コイル)への通電に伴い電磁力を生じさせる。電磁石装置は、励磁用巻線が巻装されたコイルボビンと、コイルボビンを包囲する継鉄とを備えている。継鉄は、励磁用巻線により生じる磁束を通す磁路を形成する。電磁石装置は、電磁力により可動鉄芯を移動可能に構成している。可動鉄芯は、可動軸(シャフト)の一端に固定している。電磁石装置は、可動鉄芯の移動により、可動軸の他端側に設けた可動接触子を可動させることができる。電磁石装置は、可動接触子の移動により、固定接点と、可動接触子の可動接点とを接離することができる。
電 The electromagnet device described in Patent Document 1 generates an electromagnetic force in accordance with energization of the exciting winding (coil). The electromagnet device includes a coil bobbin on which an exciting winding is wound, and a yoke surrounding the coil bobbin. The yoke forms a magnetic path through which the magnetic flux generated by the exciting winding passes. The electromagnet device is configured so that the movable iron core can be moved by an electromagnetic force. The movable iron core is fixed to one end of a movable shaft (shaft). The electromagnet device can move the movable contact provided on the other end of the movable shaft by moving the movable iron core. The electromagnet device can move the fixed contact and the movable contact of the movable contact toward and away from each other by moving the movable contact.
電磁石装置において、コイルと継鉄との間における電気絶縁体の表面に沿った絶縁距離を確保する必要がある。
In the electromagnet device, it is necessary to secure an insulation distance between the coil and the yoke along the surface of the electrical insulator.
本開示は、上記事由に鑑みてなされており、その目的は、コイルと継鉄との間における電気絶縁体の表面に沿った絶縁距離の延長を図ることができる電磁石装置、及び電磁継電器を提供することにある。
The present disclosure has been made in view of the above circumstances, and has as its object to provide an electromagnet device and an electromagnetic relay capable of extending the insulation distance between the coil and the yoke along the surface of the electrical insulator. Is to do.
本開示の一態様に係る電磁石装置は、コイルボビンと、コイルと、継鉄と、複数のフランジ部と、を備える。前記コイルは、前記コイルボビンに巻かれている。前記継鉄は、前記コイルが発生する磁束の経路の一部を形成する。前記複数のフランジ部は、電気絶縁性を有し、前記コイルの軸方向における前記コイルの一端側に設けられ、前記軸方向において隙間を空けて対向する。前記複数のフランジ部は、第1フランジ部と、第2フランジ部と、を含む。前記第2フランジ部は、前記軸方向において、前記第1フランジ部に対して前記コイルと反対側に設けられている。
電 The electromagnet device according to an aspect of the present disclosure includes a coil bobbin, a coil, a yoke, and a plurality of flange portions. The coil is wound around the coil bobbin. The yoke forms a part of a path of a magnetic flux generated by the coil. The plurality of flange portions have electrical insulation properties, are provided on one end side of the coil in the axial direction of the coil, and face each other with a gap in the axial direction. The plurality of flange portions include a first flange portion and a second flange portion. The second flange portion is provided on the opposite side to the coil with respect to the first flange portion in the axial direction.
本開示の一態様に係る電磁継電器は、前記電磁石装置と、固定接点と、可動接触子と、を備える。前記可動接触子は、可動接点を有し、前記可動接点が前記固定接点に接触する閉位置と前記可動接点が前記固定接点から離れる開位置との間で移動する。前記電磁石装置は、前記可動接触子を移動させる。
電磁 An electromagnetic relay according to an aspect of the present disclosure includes the electromagnet device, a fixed contact, and a movable contact. The movable contact has a movable contact, and moves between a closed position where the movable contact contacts the fixed contact and an open position where the movable contact separates from the fixed contact. The electromagnet device moves the movable contact.
以下に説明する実施形態及び変形例は、本開示の一例に過ぎず、本開示は、実施形態及び変形例に限定されることなく、この実施形態及び変形例以外であっても、本開示に係る技術的思想を逸脱しない範囲であれば、設計等に応じて種々の変更が可能である。また、下記の実施形態及び変形例において、説明する各図は、模式的な図であり、図中の各構成要素の大きさ及び厚さそれぞれの比が必ずしも実際の寸法比を反映しているとは限らない。
Embodiments and modifications described below are merely examples of the present disclosure, and the present disclosure is not limited to the embodiments and the modifications, and even if other than the embodiments and the modifications, the present disclosure is not limited to the embodiments and the modifications. Various changes can be made according to the design and the like as long as the technical idea is not deviated. Further, in the following embodiments and modifications, the drawings to be described are schematic diagrams, and the ratio of the size and thickness of each component in the drawings does not necessarily reflect the actual dimensional ratio. Not necessarily.
(実施形態)
以下、本実施形態に係る電磁石装置10、及び電磁継電器100について、図1~図6を参照して説明する。 (Embodiment)
Hereinafter, theelectromagnet device 10 and the electromagnetic relay 100 according to the present embodiment will be described with reference to FIGS.
以下、本実施形態に係る電磁石装置10、及び電磁継電器100について、図1~図6を参照して説明する。 (Embodiment)
Hereinafter, the
(1)構成
(1.1)全体構成
本実施形態に係る電磁継電器100は、接点装置1と、電磁石装置10とを備えている。接点装置1は、一対の固定端子31,32と、可動接触子8とを有する(図2及び図3参照)。各固定端子31,32は、固定接点311,321を保持する。可動接触子8は、一対の可動接点81,82を保持する。 (1) Configuration (1.1) Overall Configuration Theelectromagnetic relay 100 according to the present embodiment includes a contact device 1 and an electromagnet device 10. The contact device 1 has a pair of fixed terminals 31 and 32 and a movable contact 8 (see FIGS. 2 and 3). The fixed terminals 31 and 32 hold fixed contacts 311 and 321, respectively. The movable contact 8 holds a pair of movable contacts 81 and 82.
(1.1)全体構成
本実施形態に係る電磁継電器100は、接点装置1と、電磁石装置10とを備えている。接点装置1は、一対の固定端子31,32と、可動接触子8とを有する(図2及び図3参照)。各固定端子31,32は、固定接点311,321を保持する。可動接触子8は、一対の可動接点81,82を保持する。 (1) Configuration (1.1) Overall Configuration The
電磁石装置10は、可動子13及びコイル14を有している(図2及び図3参照)。電磁石装置10は、コイル14への通電時にコイル14で生じる磁界によって可動子13を吸引する。可動子13の吸引に伴って、可動接触子8が開位置から閉位置に移動する。本開示でいう「開位置」は、可動接点81,82が固定接点311,321から離れるときの可動接触子8の位置である。本開示でいう「閉位置」は、可動接点81,82が固定接点311,321に接触するときの可動接触子8の位置である。
The electromagnet device 10 includes the mover 13 and the coil 14 (see FIGS. 2 and 3). The electromagnet device 10 attracts the mover 13 by a magnetic field generated in the coil 14 when the coil 14 is energized. The movable contact 8 moves from the open position to the closed position with the suction of the movable element 13. The “open position” in the present disclosure is a position of the movable contact 8 when the movable contacts 81 and 82 move away from the fixed contacts 311 and 321. The “closed position” in the present disclosure is a position of the movable contact 8 when the movable contacts 81 and 82 come into contact with the fixed contacts 311 and 321.
また、本実施形態では、可動子13は、直線L上に配置され、直線Lに沿って直進往復移動するように構成されている(図2及び図3参照)。コイル14は、直線Lの周りに巻かれた導線(電線)にて構成されている。つまり、直線Lは、コイル14の中心軸に相当する。
In the present embodiment, the mover 13 is arranged on the straight line L, and is configured to reciprocate straight along the straight line L (see FIGS. 2 and 3). The coil 14 is configured by a conductive wire (electric wire) wound around a straight line L. That is, the straight line L corresponds to the central axis of the coil 14.
本実施形態では、接点装置1が、図1A及び図1Bに示すように電磁石装置10と共に電磁継電器100を構成する場合を例として説明する。本実施形態においては、電磁継電器100が電気自動車に搭載される場合を例とする。この場合において、走行用のバッテリから負荷(例えば、インバータ)への直流電力の供給路上に、接点装置1(固定端子31,32)が電気的に接続される。
In the present embodiment, a case where the contact device 1 forms an electromagnetic relay 100 together with the electromagnet device 10 as shown in FIGS. 1A and 1B will be described as an example. In the present embodiment, a case where the electromagnetic relay 100 is mounted on an electric vehicle will be described as an example. In this case, the contact device 1 (fixed terminals 31 and 32) is electrically connected to a DC power supply path from the running battery to a load (for example, an inverter).
(1.2)接点装置
次に、接点装置1の構成について説明する。 (1.2) Contact Device Next, the configuration of thecontact device 1 will be described.
次に、接点装置1の構成について説明する。 (1.2) Contact Device Next, the configuration of the
接点装置1は、図2及び図3に示すように、一対の固定端子31,32、可動接触子8、筐体4及びフランジ5を備える。接点装置1は、更に、第1ヨーク6、第2ヨーク7、2つのカプセルヨーク23,24、2つの消弧用磁石(永久磁石)25,26、絶縁板41及びカバー50を備える。固定端子31は固定接点311を、固定端子32は固定接点321を、それぞれ保持している。可動接触子8は、導電性を有する金属材料からなる板状の部材である。可動接触子8は、一対の可動接点81,82を保持する。
(2) The contact device 1 includes a pair of fixed terminals 31, 32, a movable contact 8, a housing 4, and a flange 5, as shown in FIGS. The contact device 1 further includes a first yoke 6, a second yoke 7, two capsule yokes 23 and 24, two arc-extinguishing magnets (permanent magnets) 25 and 26, an insulating plate 41, and a cover 50. The fixed terminal 31 holds the fixed contact 311, and the fixed terminal 32 holds the fixed contact 321. The movable contact 8 is a plate-shaped member made of a conductive metal material. The movable contact 8 holds a pair of movable contacts 81 and 82.
以下では、説明のために固定接点311,321と可動接点81,82との対向方向を上下方向と定義し、可動接点81,82から見て固定接点311,321側を上方と定義する。さらに、一対の固定端子31,32(一対の固定接点311,321)の並んでいる方向を左右方向と定義し、固定端子31から見て固定端子32側を右方と定義する。つまり、以下では、図2の上下左右を上下左右として説明する。また、以下では、上下方向及び左右方向の両方に直交する方向(図2の紙面に直交する方向)を、前後方向として説明する。ただし、これらの方向は接点装置1及び電磁継電器100の使用形態を限定する趣旨ではない。
In the following, for the sake of explanation, the facing direction of the fixed contacts 311 and 321 and the movable contacts 81 and 82 is defined as the up-down direction, and the fixed contacts 311 and 321 side as viewed from the movable contacts 81 and 82 is defined as the upper side. Further, a direction in which the pair of fixed terminals 31 and 32 (a pair of fixed contacts 311 and 321) are arranged is defined as a left-right direction, and the fixed terminal 32 side as viewed from the fixed terminal 31 is defined as a right side. That is, hereinafter, the upper, lower, left and right in FIG. Hereinafter, a direction orthogonal to both the vertical direction and the horizontal direction (a direction orthogonal to the plane of FIG. 2) will be described as a front-back direction. However, these directions are not intended to limit the usage of the contact device 1 and the electromagnetic relay 100.
一方の固定接点311は一方の固定端子31の一端部に保持されており、他方の固定接点321は他方の固定端子32の一端部に保持されている。
One fixed contact 311 is held at one end of one fixed terminal 31, and the other fixed contact 321 is held at one end of the other fixed terminal 32.
一対の固定端子31,32は、左右方向に並ぶように配置されている(図2参照)。一対の固定端子31,32の各々は、導電性の金属材料からなる。一対の固定端子31,32は、一対の固定接点311,321に外部回路(バッテリ及び負荷)を接続するための端子として機能する。本実施形態では、一例として銅(Cu)で形成された固定端子31,32を用いることとするが、固定端子31,32を銅製に限定する趣旨ではなく、固定端子31,32は銅以外の導電性材料で形成されていてもよい。
(4) The pair of fixed terminals 31, 32 are arranged so as to be arranged in the left-right direction (see FIG. 2). Each of the pair of fixed terminals 31 and 32 is made of a conductive metal material. The pair of fixed terminals 31 and 32 function as terminals for connecting an external circuit (battery and load) to the pair of fixed contacts 311 and 321. In the present embodiment, the fixed terminals 31 and 32 made of copper (Cu) are used as an example. However, the fixed terminals 31 and 32 are not limited to copper. It may be formed of a conductive material.
一対の固定端子31,32の各々は、上下方向に直交する平面内での断面形状が円形状となる円柱状に形成されている。ここでは、一対の固定端子31,32の各々は、上端部(他端部)側の径が下端部(一端部)側の径よりも大きく、正面視がT字状となるように構成されている。一対の固定端子31,32は、筐体4の上面から一部(他端部)が突出した状態で、筐体4に保持される。具体的には、一対の固定端子31,32の各々は、筐体4の上壁に形成されている開口孔を貫通した状態で、筐体4に固定されている。
Each of the pair of fixed terminals 31 and 32 is formed in a columnar shape having a circular cross section in a plane perpendicular to the vertical direction. Here, each of the pair of fixed terminals 31 and 32 is configured such that the diameter at the upper end (the other end) is larger than the diameter at the lower end (the one end), and the front view is T-shaped. ing. The pair of fixed terminals 31 and 32 are held by the housing 4 with a part (the other end) protruding from the upper surface of the housing 4. Specifically, each of the pair of fixed terminals 31 and 32 is fixed to the housing 4 in a state of penetrating an opening formed in the upper wall of the housing 4.
可動接触子8は、上下方向に厚みを有し、かつ前後方向よりも左右方向に長い板状に形成されている。可動接触子8は、その長手方向(左右方向)の両端部を一対の固定接点311,321に対向させるように、一対の固定端子31,32の下方に配置されている(図2参照)。可動接触子8のうち、一対の固定接点311,321に対向する部位には、一対の可動接点81,82が設けられている(図2参照)。
The movable contact 8 has a thickness in the up-down direction and is formed in a plate shape longer in the left-right direction than in the front-rear direction. The movable contact 8 is disposed below the pair of fixed terminals 31 and 32 such that both ends in the longitudinal direction (left and right directions) face the pair of fixed contacts 311 and 321 (see FIG. 2). In the movable contact 8, a pair of movable contacts 81 and 82 are provided at a portion facing the pair of fixed contacts 311 and 321 (see FIG. 2).
可動接触子8は、筐体4に収納されている。可動接触子8は電磁石装置10によって上下方向に移動される。これにより、可動接触子8は、閉位置と開位置との間で移動することになる。図2及び図3は、可動接触子8が閉位置に位置する状態を示しており、この状態では、可動接触子8に保持されている一対の可動接点81,82が、それぞれ対応する固定接点311,321に接触する。一方、可動接触子8が開位置に位置する状態では、可動接触子8に保持されている一対の可動接点81,82が、それぞれ対応する固定接点311,321から離れる。
The movable contact 8 is housed in the housing 4. The movable contact 8 is moved up and down by the electromagnet device 10. Thus, the movable contact 8 moves between the closed position and the open position. FIGS. 2 and 3 show a state in which the movable contact 8 is located at the closed position. In this state, the pair of movable contacts 81 and 82 held by the movable contact 8 correspond to the corresponding fixed contacts, respectively. Contact 311 and 321. On the other hand, when the movable contact 8 is located at the open position, the pair of movable contacts 81 and 82 held by the movable contact 8 are separated from the corresponding fixed contacts 311 and 321 respectively.
したがって、可動接触子8が閉位置にあるとき、一対の固定端子31,32間は可動接触子8を介して短絡する。例えば、可動接触子8が閉位置にあれば、可動接点81,82が固定接点311,321に接触するので、固定端子31は、固定接点311、可動接点81、可動接触子8、可動接点82及び固定接点321を介して、固定端子32と電気的に接続される。そのため、バッテリ及び負荷の一方に固定端子31が電気的に接続され、他方に固定端子32が電気的に接続されていれば、可動接触子8が閉位置にあるときに、接点装置1はバッテリから負荷への直流電力の供給路を形成する。
Therefore, when the movable contact 8 is in the closed position, a short circuit occurs between the pair of fixed terminals 31 and 32 via the movable contact 8. For example, if the movable contact 8 is in the closed position, the movable contacts 81 and 82 come into contact with the fixed contacts 311 and 321. Therefore, the fixed terminal 31 is composed of the fixed contact 311, the movable contact 81, the movable contact 8 and the movable contact 82. And, it is electrically connected to the fixed terminal 32 via the fixed contact 321. Therefore, if the fixed terminal 31 is electrically connected to one of the battery and the load and the fixed terminal 32 is electrically connected to the other, when the movable contact 8 is in the closed position, the contact device 1 A path for supplying DC power from the power supply to the load is formed.
ここで、可動接点81,82は、可動接触子8に保持されていればよい。そのため、可動接点81,82は、可動接触子8の一部が打ち出されるなどして可動接触子8と一体に構成されていてもよいし、可動接触子8とは別部材からなり、例えば溶接等により、可動接触子8に固定されていてもよい。同様に、固定接点311,321は、固定端子31,32に保持されていればよい。そのため、固定接点311,321は、固定端子31,32と一体に構成されていてもよいし、固定端子31,32とは別部材からなり、例えば溶接等により、固定端子31,32に固定されていてもよい。
Here, the movable contacts 81 and 82 only need to be held by the movable contact 8. Therefore, the movable contacts 81 and 82 may be formed integrally with the movable contact 8 by, for example, stamping out a part of the movable contact 8 or may be formed of a member separate from the movable contact 8, for example, by welding. For example, it may be fixed to the movable contact 8. Similarly, the fixed contacts 311 and 321 only need to be held by the fixed terminals 31 and 32. Therefore, the fixed contacts 311 and 321 may be formed integrally with the fixed terminals 31 and 32, or may be formed of a separate member from the fixed terminals 31 and 32, and are fixed to the fixed terminals 31 and 32 by, for example, welding. May be.
可動接触子8は、中央部位に貫通孔83を有している。本実施形態では、貫通孔83は、可動接触子8における一対の可動接点81,82の中間に形成されている。貫通孔83は、可動接触子8を厚み方向(上下方向)に貫通している。貫通孔83は、後述するシャフト15を通すための孔である。
The movable contact 8 has a through hole 83 at the center. In the present embodiment, the through hole 83 is formed in the movable contact 8 between the pair of movable contacts 81 and 82. The through hole 83 penetrates the movable contact 8 in the thickness direction (vertical direction). The through hole 83 is a hole for passing a shaft 15 described later.
第1ヨーク6は、磁性体であって、例えば、鉄等の金属材料で形成されている。第1ヨーク6は、シャフト15の先端部(上端部)に固定されている。シャフト15は、可動接触子8の貫通孔83を通して可動接触子8を貫通しており、シャフト15の先端部(上端部)は、可動接触子8の上面から上方に突出する。そのため、第1ヨーク6は、可動接触子8の上方に位置する(図2参照)。具体的には、第1ヨーク6は、可動接触子8の移動方向において、可動接触子8に対して固定接点311,321が存在する側と同一側に位置している。また、第1ヨーク6は、筐体4に固定されてもよい。すなわち第1ヨーク6は固定接点311、321に対して相対的に固定されていてもよい。
The first yoke 6 is a magnetic material, and is formed of, for example, a metal material such as iron. The first yoke 6 is fixed to a tip (upper end) of the shaft 15. The shaft 15 penetrates the movable contact 8 through the through hole 83 of the movable contact 8, and the tip (upper end) of the shaft 15 projects upward from the upper surface of the movable contact 8. Therefore, the first yoke 6 is located above the movable contact 8 (see FIG. 2). Specifically, the first yoke 6 is located on the same side as the fixed contacts 311 and 321 exist with respect to the movable contact 8 in the moving direction of the movable contact 8. Further, the first yoke 6 may be fixed to the housing 4. That is, the first yoke 6 may be fixed relatively to the fixed contacts 311 and 321.
第2ヨーク7は、磁性体であって、例えば、鉄等の金属材料で形成されている。第2ヨーク7は、可動接触子8の下面に固定されている(図2参照)。具体的には、第2ヨーク7は、可動接触子8の移動方向において、可動接触子8の上下方向の面のうち可動接触子8に対して固定接点311,321が存在する側と反対側の面に固定されている(位置している)。これにより、第2ヨーク7は、可動接触子8の上下方向の移動に伴って上下方向に移動する。すなわち第2ヨーク7は、固定接点311、321に対して相対的に移動する。
The second yoke 7 is a magnetic material, and is formed of, for example, a metal material such as iron. The second yoke 7 is fixed to the lower surface of the movable contact 8 (see FIG. 2). Specifically, in the moving direction of the movable contact 8, the second yoke 7 is opposite to the side of the movable contact 8 on which the fixed contacts 311 and 321 exist, among the vertical surfaces of the movable contact 8. Is fixed (located) on the surface. As a result, the second yoke 7 moves in the up-down direction along with the up-down movement of the movable contact 8. That is, the second yoke 7 moves relatively to the fixed contacts 311 and 321.
第2ヨーク7は、中央部位に貫通孔71を有している。本実施形態では、貫通孔71は、可動接触子8の貫通孔83に対応する位置に形成されている。貫通孔71は、第2ヨーク7を厚み方向(上下方向)に貫通している。貫通孔71は、シャフト15及び後述する接圧ばね17を通すための孔である。
The second yoke 7 has a through hole 71 at the center. In the present embodiment, the through hole 71 is formed at a position corresponding to the through hole 83 of the movable contact 8. The through hole 71 penetrates the second yoke 7 in the thickness direction (vertical direction). The through hole 71 is a hole for passing the shaft 15 and a contact pressure spring 17 described later.
第2ヨーク7は、前後方向の両端部に、上方に突出する一対の突出部72,73(図3参照)を有している。言い換えれば、第2ヨーク7の上面における前後方向の両端部には、可動接触子8が開位置から閉位置へと移動する向き(本実施形態では上方)と同じ向きに突出する突出部72,73が形成されている。
The second yoke 7 has a pair of projecting portions 72 and 73 (see FIG. 3) projecting upward at both ends in the front-rear direction. In other words, the protruding portions 72 projecting in the same direction as the direction in which the movable contact 8 moves from the open position to the closed position (upward in the present embodiment) are provided at both ends in the front-rear direction on the upper surface of the second yoke 7. 73 are formed.
このような形状によれば、一対の突出部72,73のうちの前方の突出部72の先端面(上端面)は、第1ヨーク6の前端部に、後方の突出部73の先端面(上端面)は、第1ヨーク6の後端部にそれぞれ突き合わされる。したがって、可動接触子8を電流が流れた場合には、第1ヨーク6及び第2ヨーク7で形成される磁路を通る磁束が生じる。このとき、例えば、第1ヨーク6の前端部及び突出部73の先端面がN極、第1ヨーク6の後端部及び突出部72の先端面がS極となることで、第1ヨーク6と第2ヨーク7との間に吸引力が作用する。
According to such a shape, the front end face (upper end face) of the front protruding part 72 of the pair of protruding parts 72, 73 is attached to the front end part of the first yoke 6 (the front end face of the rear protruding part 73). The upper end surfaces are respectively butted against the rear ends of the first yokes 6. Therefore, when a current flows through the movable contact 8, a magnetic flux is generated that passes through a magnetic path formed by the first yoke 6 and the second yoke 7. At this time, for example, the front end of the first yoke 6 and the distal end surface of the protruding portion 73 have an N pole, and the rear end of the first yoke 6 and the distal end surface of the protruding portion 72 have an S pole. A suction force acts between the first yoke 7 and the second yoke 7.
カプセルヨーク23,24は、磁性体であって、例えば、鉄等の金属材料で形成されている。カプセルヨーク23,24は、消弧用磁石25,26の磁束が通る磁気回路を形成する。カプセルヨーク23,24は、消弧用磁石25,26を保持する。カプセルヨーク23,24は、前後方向の両側から筐体4を囲むように、筐体4に対して前後方向の両側に配置されている。
The capsule yokes 23 and 24 are magnetic materials, and are formed of a metal material such as iron, for example. The capsule yokes 23, 24 form a magnetic circuit through which the magnetic flux of the arc extinguishing magnets 25, 26 passes. The capsule yokes 23 and 24 hold the arc extinguishing magnets 25 and 26. The capsule yokes 23 and 24 are arranged on both sides in the front-rear direction with respect to the housing 4 so as to surround the housing 4 from both sides in the front-rear direction.
消弧用磁石25,26は、左右方向において互いに同極(例えばN極)が対向するように、又は異極が対向するように配置されている。消弧用磁石25,26は、筐体4に対して左右方向の両側に配置されている。カプセルヨーク23,24は、消弧用磁石25,26ごと筐体4を囲んでいる。消弧用磁石25,26は、可動接触子8の移動方向の一方から見て、固定接点311と固定接点321とが並ぶ方向に配置されている。可動接触子8が閉位置から開位置へと移動すると、固定接点311と可動接点81との間、及び固定接点321と可動接点82との間で、放電電流(アーク)が生じる。消弧用磁石25,26は、固定接点311と可動接点81との間、及び固定接点321と可動接点82との間で、それぞれ生じたアークを引き延ばす。なお、消弧用磁石25,26は、可動接触子8の移動方向の一方から見て、固定接点311と固定接点321とが並ぶ方向に対して直交する方向に配置されてもよい。この場合、消弧用磁石25,26は、互いに同極(例えばN極)が対向するように配置される。
弧 The arc extinguishing magnets 25 and 26 are arranged so that the same pole (for example, the N pole) is opposed to each other in the left-right direction or the different poles are opposed to each other. The arc-extinguishing magnets 25 and 26 are arranged on both sides in the left-right direction with respect to the housing 4. The capsule yokes 23 and 24 surround the housing 4 together with the arc extinguishing magnets 25 and 26. The arc-extinguishing magnets 25 and 26 are arranged in a direction in which the fixed contacts 311 and 321 are arranged when viewed from one side of the moving direction of the movable contact 8. When the movable contact 8 moves from the closed position to the open position, a discharge current (arc) is generated between the fixed contact 311 and the movable contact 81 and between the fixed contact 321 and the movable contact 82. The arc-extinguishing magnets 25 and 26 extend arcs generated between the fixed contact 311 and the movable contact 81 and between the fixed contact 321 and the movable contact 82, respectively. The arc-extinguishing magnets 25 and 26 may be arranged in a direction orthogonal to the direction in which the fixed contacts 311 and 321 are arranged when viewed from one of the moving directions of the movable contact 8. In this case, the arc extinguishing magnets 25 and 26 are arranged so that the same pole (for example, the N pole) faces each other.
筐体4は、例えば酸化アルミニウム(アルミナ)等のセラミック製である。筐体4は、前後方向よりも左右方向に長い中空の直方体状に形成されている。筐体4の下面は開口している。筐体4は、一対の固定接点311,321と、可動接触子8と、第1ヨーク6と、第2ヨーク7と、を収容する。筐体4の上面には、一対の固定端子31,32を通すための一対の開口孔が形成されている。一対の開口孔は、それぞれ円形状に形成されており、筐体4の上壁を厚み方向(上下方向)に貫通している。一方の開口孔には固定端子31が通され、他方の開口孔には固定端子32が通されている。一対の固定端子31,32と筐体4とは、ろう付けによって結合される。
The housing 4 is made of ceramic such as aluminum oxide (alumina). The housing 4 is formed in a hollow rectangular parallelepiped shape longer in the left-right direction than in the front-rear direction. The lower surface of the housing 4 is open. The housing 4 houses the pair of fixed contacts 311 and 321, the movable contact 8, the first yoke 6, and the second yoke 7. A pair of opening holes for passing the pair of fixed terminals 31 and 32 are formed in the upper surface of the housing 4. Each of the pair of opening holes is formed in a circular shape, and penetrates the upper wall of the housing 4 in the thickness direction (vertical direction). The fixed terminal 31 is passed through one opening, and the fixed terminal 32 is passed through the other opening. The pair of fixed terminals 31 and 32 and the housing 4 are joined by brazing.
筐体4は、一対の固定接点311,321と、可動接触子8とを収容する箱状に形成されていればよく、本実施形態のような中空の直方体状に限らず、例えば中空の楕円筒状や、中空の多角柱状などであってもよい。つまり、ここでいう箱状は、内部に一対の固定接点311,321と、可動接触子8とを収容する空間を有する形状全般を意味しており、直方体状に限定する趣旨ではない。筐体4は、セラミック製に限らず、例えば、ガラス又は樹脂等の絶縁材料にて形成されていてもよいし、金属製であってもよい。筐体4は、磁気により磁性体とならない非磁性材料からなることが好ましい。
The housing 4 may be formed in a box shape that accommodates the pair of fixed contacts 311 and 321 and the movable contact 8, and is not limited to a hollow rectangular parallelepiped as in the present embodiment, but may be, for example, a hollow ellipse. It may have a cylindrical shape or a hollow polygonal column shape. In other words, the box shape here means any shape having a space for accommodating the pair of fixed contacts 311 and 321 and the movable contact 8 therein, and is not intended to be limited to a rectangular parallelepiped shape. The housing 4 is not limited to being made of ceramic, and may be made of, for example, an insulating material such as glass or resin, or may be made of metal. The housing 4 is preferably made of a non-magnetic material that does not become a magnetic material due to magnetism.
フランジ5は、非磁性の金属材料で形成されている。非磁性の金属材料は、例えば、SUS304等のオーステナイト系ステンレスである。フランジ5は、左右方向に長い中空の直方体状に形成されている。フランジ5の上面及び下面は開口している。
The flange 5 is formed of a non-magnetic metal material. The non-magnetic metal material is, for example, austenitic stainless steel such as SUS304. The flange 5 is formed in a hollow rectangular parallelepiped shape that is long in the left-right direction. The upper and lower surfaces of the flange 5 are open.
例えば、フランジ5は、筐体4と電磁石装置10との間に配置される(図2及び図3参照)。フランジ5は、筐体4、及び電磁石装置10の後述する継鉄上板111に対して気密接合されている。これにより、筐体4及びフランジ5と、継鉄上板111で囲まれた接点装置1の内部空間を、気密空間とすることができる。フランジ5は、非磁性でなくともよく、例えば、42アロイ等の鉄を主成分とする合金であってもよい。
For example, the flange 5 is disposed between the housing 4 and the electromagnet device 10 (see FIGS. 2 and 3). The flange 5 is hermetically joined to the housing 4 and a yoke upper plate 111 of the electromagnet device 10 described later. Thereby, the internal space of the contact device 1 surrounded by the housing 4, the flange 5, and the yoke upper plate 111 can be an airtight space. The flange 5 does not have to be non-magnetic, and may be, for example, an alloy mainly composed of iron such as 42 alloy.
絶縁板41は、合成樹脂製であって電気絶縁性を有する。絶縁板41は、矩形板状に形成されている。絶縁板41は、可動接触子8の移動方向において、可動接触子8に対して固定接点311,321が存在する側と反対側に位置している。絶縁板41は、可動接触子8と固定接点311、321間から発生したアークによる短絡を防止する。
The insulating plate 41 is made of synthetic resin and has electrical insulation. The insulating plate 41 is formed in a rectangular plate shape. The insulating plate 41 is located on the side opposite to the side where the fixed contacts 311 and 321 exist with respect to the movable contact 8 in the moving direction of the movable contact 8. The insulating plate 41 prevents a short circuit due to an arc generated between the movable contact 8 and the fixed contacts 311 and 321.
絶縁板41は、中央部位に貫通孔42を有している。本実施形態では、貫通孔42は、可動接触子8の貫通孔83に対応する位置に形成されている。貫通孔42は、絶縁板41を厚み方向(上下方向)に貫通している。貫通孔42は、シャフト15を通すための孔である。
The insulating plate 41 has a through hole 42 at the center. In the present embodiment, the through hole 42 is formed at a position corresponding to the through hole 83 of the movable contact 8. The through hole 42 penetrates the insulating plate 41 in the thickness direction (vertical direction). The through hole 42 is a hole through which the shaft 15 passes.
カバー50は、非磁性体材料で、前後方向よりも左右方向に長い中空の直方体状に形成されている。カバー50は、固定端子31のかしめ部35及び固定端子32のかしめ部36を露出させ、筐体4を覆うように配置される。カバー50の前面は、段差形状に形成されている(図1A参照)。また、カバー50には、カプセルヨーク23,24及び消弧用磁石25,26が保持されている。
The cover 50 is made of a non-magnetic material and is formed in a hollow rectangular parallelepiped shape that is longer in the left-right direction than in the front-rear direction. The cover 50 is disposed so as to expose the swaged portion 35 of the fixed terminal 31 and the swaged portion 36 of the fixed terminal 32 and cover the housing 4. The front surface of the cover 50 is formed in a step shape (see FIG. 1A). The cover 50 holds the capsule yokes 23 and 24 and the arc-extinguishing magnets 25 and 26.
接点装置1は、バスバー21,22を、更に備えている。
The contact device 1 further includes bus bars 21 and 22.
バスバー21,22は、導電性を有する金属材料(例えば、銅又は銅合金)にて構成されている。本実施形態では、バスバー21,22は、一例として銅にて構成されている。バスバー21,22は、帯板状に形成されている。本実施形態では、バスバー21,22は、金属板に折り曲げ加工を施すことで形成されている。バスバー21の一端部は、例えば固定端子31に電気的に接続される。バスバー21の他端部は、例えば走行用のバッテリに電気的に接続される。バスバー22の一端部は、例えば固定端子32に電気的に接続される。バスバー22の他端部は、例えば負荷に電気的に接続される。
The busbars 21 and 22 are made of a conductive metal material (for example, copper or a copper alloy). In the present embodiment, the bus bars 21 and 22 are made of copper as an example. The bus bars 21 and 22 are formed in a strip shape. In the present embodiment, the bus bars 21 and 22 are formed by bending a metal plate. One end of the bus bar 21 is electrically connected to, for example, the fixed terminal 31. The other end of the bus bar 21 is electrically connected to, for example, a running battery. One end of the bus bar 22 is electrically connected to, for example, the fixed terminal 32. The other end of the bus bar 22 is electrically connected to, for example, a load.
バスバー21は、固定端子31と機械的に接続される(図2参照)。具体的には、バスバー21は、固定端子31のかしめ部35にて固定端子31とかしめ結合されている。
The bus bar 21 is mechanically connected to the fixed terminal 31 (see FIG. 2). Specifically, the bus bar 21 is caulked to the fixed terminal 31 at the caulked portion 35 of the fixed terminal 31.
バスバー22は、固定端子32と機械的に接続される(図2参照)。具体的には、バスバー22は、固定端子32のかしめ部36にて固定端子32とかしめ結合されている。
The bus bar 22 is mechanically connected to the fixed terminal 32 (see FIG. 2). Specifically, the bus bar 22 is caulked to the fixed terminal 32 at the caulked portion 36 of the fixed terminal 32.
(1.3)電磁石装置
次に、電磁石装置10の構成について説明する。 (1.3) Electromagnet Device Next, the configuration of theelectromagnet device 10 will be described.
次に、電磁石装置10の構成について説明する。 (1.3) Electromagnet Device Next, the configuration of the
電磁石装置10は、接点装置1の可動接触子8の移動方向において、可動接触子8に対して固定接点311,321が存在する側と反対側に位置しており、電磁石装置10で発生した駆動力で可動接触子8を移動させるように構成されている。
The electromagnet device 10 is located on the side opposite to the side where the fixed contacts 311 and 321 exist with respect to the movable contact 8 in the moving direction of the movable contact 8 of the contact device 1. The movable contact 8 is configured to be moved by force.
電磁石装置10は、図2及び図3に示すように、固定子12と、可動子13と、コイル14と、シャフト15と、を有している。電磁石装置10は、コイル14への通電時にコイル14で生じる磁界によって固定子12に可動子13を吸引し、可動子13を固定子12に向けて移動させる。シャフト15は、可動子13に固定されており、可動子13の移動に伴って可動接触子8を移動させる。つまり、電磁石装置10は、可動接触子8をコイル14の軸方向に移動させるシャフト15を駆動することにより、可動接触子8を移動させる。
The electromagnet device 10 includes a stator 12, a mover 13, a coil 14, and a shaft 15, as shown in FIGS. The electromagnet device 10 attracts the mover 13 to the stator 12 by a magnetic field generated in the coil 14 when the coil 14 is energized, and moves the mover 13 toward the stator 12. The shaft 15 is fixed to the mover 13, and moves the movable contact 8 with the movement of the mover 13. That is, the electromagnet device 10 moves the movable contact 8 by driving the shaft 15 that moves the movable contact 8 in the axial direction of the coil 14.
電磁石装置10は、固定子12、可動子13、コイル14、及びシャフト15の他に、継鉄上板111を含む継鉄11と、筒体16と、接圧ばね17と、復帰ばね18と、コイルボビン19と、を有している。
The electromagnet device 10 includes, in addition to the stator 12, the mover 13, the coil 14, and the shaft 15, a yoke 11 including a yoke upper plate 111, a cylindrical body 16, a contact pressure spring 17, and a return spring 18. , A coil bobbin 19.
固定子12は、継鉄上板111の中央部から可動子13に向けて突出する形の円筒状に形成された固定鉄心である。固定子12は、磁性材料からなる。固定子12の一端部は継鉄上板111に固定されている。
The stator 12 is a stationary core formed in a cylindrical shape that protrudes from the center of the yoke upper plate 111 toward the mover 13. The stator 12 is made of a magnetic material. One end of the stator 12 is fixed to the yoke upper plate 111.
可動子13は、円柱状に形成された可動鉄心である。可動子13は、磁性材料からなる。可動子13は、固定子12に対向させるように配置されている。可動子13は、固定子12に対して可動接触子8と反対側に配置されている。可動子13は、上下方向に移動可能に構成されている。可動子13は、その一端面が固定子12に接触した励磁位置(図2及び図3参照)と、その一端面が固定子12から離れた非励磁位置との間で移動する。本開示でいう「励磁位置」は、コイル14の通電時における可動子13の位置である。また、本開示でいう「非励磁位置」は、コイル14の非通電時における可動子13の位置である。
The mover 13 is a movable iron core formed in a columnar shape. The mover 13 is made of a magnetic material. The mover 13 is arranged to face the stator 12. The mover 13 is arranged on the side opposite to the movable contact 8 with respect to the stator 12. The mover 13 is configured to be vertically movable. The mover 13 moves between an excitation position where one end surface thereof is in contact with the stator 12 (see FIGS. 2 and 3) and a non-excitation position where one end surface is away from the stator 12. The “excitation position” in the present disclosure is the position of the mover 13 when the coil 14 is energized. Further, the “non-excitation position” in the present disclosure is a position of the mover 13 when the coil 14 is not energized.
筒体16は、一端面が開口した有底円筒状に形成されている。筒体16は、非磁性材料からなる。筒体16は、固定子12及び可動子13を上下方向に並んだ状態で収納している。固定子12の一端部は、筒体16の開口から突出している。筒体16の開口周部は、継鉄上板111に接合される。これにより、筒体16は、可動子13の移動方向を上下方向に制限し、かつ可動子13の非励磁位置を規定する。筒体16は、継鉄上板111の下面に気密接合されている。これにより、例えば、電磁石装置10の継鉄上板111に貫通孔が形成されていても、接点装置1の筐体4、フランジ5及び電磁石装置10の継鉄上板111で囲まれた接点装置1の内部空間の気密性を確保することができる。
The cylindrical body 16 is formed in a cylindrical shape with a bottom and an open end. The cylinder 16 is made of a non-magnetic material. The cylindrical body 16 houses the stator 12 and the mover 13 in a state of being arranged in the up-down direction. One end of the stator 12 protrudes from the opening of the cylindrical body 16. The periphery of the opening of the cylinder 16 is joined to the yoke upper plate 111. Thereby, the cylinder 16 restricts the moving direction of the mover 13 in the vertical direction, and defines the non-excited position of the mover 13. The cylindrical body 16 is air-tightly joined to the lower surface of the yoke upper plate 111. Thus, for example, even if a through hole is formed in the yoke upper plate 111 of the electromagnet device 10, the contact device surrounded by the housing 4, the flange 5 of the contact device 1 and the yoke upper plate 111 of the electromagnet device 10. 1, the airtightness of the internal space can be ensured.
コイルボビン19は、合成樹脂製であり、電気絶縁性を有する。コイルボビン19は、軸部190を有する。
The coil bobbin 19 is made of a synthetic resin and has electrical insulation. The coil bobbin 19 has a shaft portion 190.
軸部190は、中心軸が可動接触子8の移動方向に沿った円筒状に形成されている。軸部190には、コイル14が巻かれている。言い換えれば、コイル14は、コイルボビン19の軸部190の外周面に電線(例えば銅線)を巻き付けることで構成されている。
The shaft portion 190 is formed in a cylindrical shape whose central axis is along the moving direction of the movable contact 8. The coil 14 is wound around the shaft 190. In other words, the coil 14 is configured by winding an electric wire (for example, a copper wire) around the outer peripheral surface of the shaft portion 190 of the coil bobbin 19.
コイル14は、その中心軸に沿った軸方向を上下方向と一致させる向きで配置されている。つまり、コイル14の軸方向は、可動接触子8、可動子13、及びシャフト15の移動方向と一致する。コイル14は、第1巻線と第2巻線とを有する。
The coil 14 is arranged in such a direction that the axial direction along the central axis coincides with the vertical direction. That is, the axial direction of the coil 14 coincides with the moving direction of the movable contact 8, the movable element 13, and the shaft 15. The coil 14 has a first winding and a second winding.
第1巻線は、可動接触子8の移動方向の一方(上方)から見て、電線が軸部190の外周面に巻き付けられることで構成されている。第1巻線は、一端部がコイル端子141に巻き付けられることでコイル端子141と電気的に接続され、他端部がコイル端子142に巻き付けられることでコイル端子142と電気的に接続されている。
The first winding is configured by winding an electric wire around the outer peripheral surface of the shaft portion 190 when viewed from one side (above) in the moving direction of the movable contact 8. One end of the first winding is electrically connected to the coil terminal 141 by being wound around the coil terminal 141, and the other end is electrically connected to the coil terminal 142 by being wound around the coil terminal 142. .
第2巻線は、可動接触子8の移動方向の一方(上方)から見て、電線が軸部190の外周面に巻き付けられることで構成されている。第2巻線は、一端部がコイル端子141に巻き付けられることでコイル端子141と電気的に接続され、他端部がコイル端子143に巻き付けられることでコイル端子143と電気的に接続されている。
The second winding is formed by winding the electric wire around the outer peripheral surface of the shaft portion 190 when viewed from one side (above) in the moving direction of the movable contact 8. One end of the second winding is electrically connected to the coil terminal 141 by being wound around the coil terminal 141, and the other end is electrically connected to the coil terminal 143 by being wound around the coil terminal 143. .
筒体16は、軸部190の内側を通るように配置されている。つまり、コイル14の内側に、固定子12と可動子13とが配置されている。したがって、固定子12と可動子13とは、コイル14が発生する磁界によって磁化される。
The cylindrical body 16 is arranged so as to pass through the inside of the shaft portion 190. That is, the stator 12 and the mover 13 are arranged inside the coil 14. Therefore, the stator 12 and the mover 13 are magnetized by the magnetic field generated by the coil 14.
継鉄11は、枠状に形成されており、コイル14を囲むように配置されている。継鉄11は、磁性材料からなる。継鉄11は、固定子12及び可動子13と共に、コイル14の通電時に生じる磁束が通る経路(磁気回路)の一部を形成する。
The yoke 11 is formed in a frame shape and is arranged so as to surround the coil 14. The yoke 11 is made of a magnetic material. The yoke 11 forms, together with the stator 12 and the mover 13, a part of a path (magnetic circuit) through which a magnetic flux generated when the coil 14 is energized passes.
継鉄11は、継鉄上板111と、本体部112と、を有する。
The yoke 11 has a yoke upper plate 111 and a main body 112.
本体部112は、前後方向から見て略U字状に形成されており、一対の継鉄側板113,114及び継鉄下板115を有する。一対の継鉄側板113,114は、固定接点311と固定接点321とが並ぶ方向(左右方向)に対向する。継鉄下板115は、一対の継鉄側板113,114それぞれの下端部同士を繋ぐように形成されている。
The main body 112 is formed in a substantially U shape when viewed from the front-rear direction, and has a pair of yoke side plates 113 and 114 and a yoke lower plate 115. The pair of yoke side plates 113 and 114 oppose each other in the direction in which the fixed contact 311 and the fixed contact 321 are arranged (left-right direction). The yoke lower plate 115 is formed so as to connect the lower ends of the pair of yoke side plates 113 and 114 to each other.
継鉄上板111は、矩形板状に形成されている。継鉄上板111は、一対の継鉄側板113,114それぞれの上端部同士を連結するように配置されている。継鉄上板111と継鉄下板115とは、可動接触子8の移動方向(上下方向)に対向する。
The yoke upper plate 111 is formed in a rectangular plate shape. The yoke upper plate 111 is arranged so as to connect the upper ends of the pair of yoke side plates 113 and 114 to each other. The yoke upper plate 111 and the yoke lower plate 115 are opposed to each other in the moving direction (vertical direction) of the movable contact 8.
コイル14は、継鉄上板111と本体部112(一対の継鉄側板113,114及び継鉄下板115とで囲まれる空間に配置されている。
The coil 14 is arranged in a space surrounded by the yoke upper plate 111 and the main body 112 (a pair of yoke side plates 113 and 114 and a yoke lower plate 115).
継鉄下板115の中央部には、貫通孔1151が形成されている。貫通孔1151には、ブッシュ116が貫通している。ブッシュ116は、円筒状に形成されている。ブッシュ116は、磁性材料からなる。ブッシュ116は、コイルボビン19の軸部190の内側において、軸部190と筒体16との間に位置し、筒体16を介して可動子13を囲む。ブッシュ116は、継鉄11、固定子12、及び可動子13と共に、コイル14が発生する磁束の経路の一部を形成する。
貫通 A through hole 1151 is formed at the center of the yoke lower plate 115. A bush 116 penetrates the through hole 1151. The bush 116 is formed in a cylindrical shape. The bush 116 is made of a magnetic material. The bush 116 is located between the shaft portion 190 and the cylindrical body 16 inside the shaft portion 190 of the coil bobbin 19 and surrounds the mover 13 via the cylindrical body 16. The bush 116, together with the yoke 11, the stator 12, and the mover 13, forms a part of the path of the magnetic flux generated by the coil 14.
接圧ばね17は、可動接触子8と絶縁板41との間に配置されている。接圧ばね17は、可動接触子8を固定接点311,321の方向に向けて付勢するコイルばねである(図2参照)。
The contact pressure spring 17 is disposed between the movable contact 8 and the insulating plate 41. The contact pressure spring 17 is a coil spring that urges the movable contact 8 toward the fixed contacts 311 and 321 (see FIG. 2).
復帰ばね18は、少なくとも一部が固定子12の内側に配置されている。復帰ばね18は、可動子13を非励磁位置へ付勢するコイルばねである。復帰ばね18の一端は可動子13の一端面に接続され、復帰ばね18の他端は継鉄上板111に接続されている(図2参照)。
The return spring 18 is at least partially disposed inside the stator 12. The return spring 18 is a coil spring that biases the mover 13 to a non-excited position. One end of the return spring 18 is connected to one end surface of the mover 13, and the other end of the return spring 18 is connected to the yoke upper plate 111 (see FIG. 2).
シャフト15は、非磁性材料からなる。シャフト15は、上下方向に延びた丸棒状に形成されている。シャフト15は、貫通孔83、貫通孔71、接圧ばね17の内側、貫通孔42、継鉄上板111の中央部に形成された貫通孔、固定子12の内側、及び復帰ばね18の内側を通って、その下端部が可動子13に固定されている。シャフト15の先端部には、第1ヨーク6が固定されている。シャフト15は、電磁石装置10で発生した駆動力を、接点装置1へ伝達する。
The shaft 15 is made of a non-magnetic material. The shaft 15 is formed in a round bar shape extending vertically. The shaft 15 has a through hole 83, a through hole 71, an inside of the contact pressure spring 17, a through hole 42, a through hole formed in the center of the yoke upper plate 111, an inside of the stator 12, and an inside of the return spring 18. , The lower end of which is fixed to the mover 13. The first yoke 6 is fixed to the tip of the shaft 15. The shaft 15 transmits the driving force generated by the electromagnet device 10 to the contact device 1.
ここで、シャフト15が、可動接触子8の貫通孔83の内周面と接触している場合、シャフト15と可動接触子8とが電気的に接続されて略同電位となる。この場合、シャフト15、可動子13、筒体16、及びブッシュ116等を介して、可動接触子8と継鉄11(継鉄上板111、本体部112)とが電気的に接続されて同電位となる。したがって、可動接触子8が閉位置にあって一対の固定接点311,321と接触し、可動接触子8とコイル端子141~143が接続される回路との間に電位差が生じている場合、継鉄11とコイル端子141~143が接続される回路との間にも電位差が生じることとなる。
Here, when the shaft 15 is in contact with the inner peripheral surface of the through hole 83 of the movable contact 8, the shaft 15 and the movable contact 8 are electrically connected to have substantially the same potential. In this case, the movable contact 8 and the yoke 11 (the yoke upper plate 111, the main body 112) are electrically connected to each other via the shaft 15, the mover 13, the cylinder 16, the bush 116, and the like. Potential. Therefore, when the movable contact 8 is in the closed position and makes contact with the pair of fixed contacts 311 and 321 and a potential difference is generated between the movable contact 8 and the circuit to which the coil terminals 141 to 143 are connected, the connection is made. A potential difference also occurs between the iron 11 and the circuit to which the coil terminals 141 to 143 are connected.
コイルボビン19は、軸部190の他に、複数のフランジ部を有する。複数のフランジ部は、第1フランジ部191と、第2フランジ部192と、を含む。第1フランジ部191及び第2フランジ部192は、コイル14の軸方向(上下方向)におけるコイル14の一端側(本実施形態では下端側)に設けられている。第1フランジ部191及び第2フランジ部192は、軸部190の外周面から、コイル14の軸方向と直交する方向に突出するように形成されている。ここでいう「直交」とは、コイル14の軸方向と、第1フランジ部191及び第2フランジ部192の突出方向とのなす角が、厳密に直角である場合に限らず、直角から誤差の範囲でずれていてもよい。
The coil bobbin 19 has a plurality of flange portions in addition to the shaft portion 190. The plurality of flange portions include a first flange portion 191 and a second flange portion 192. The first flange portion 191 and the second flange portion 192 are provided on one end side (the lower end side in the present embodiment) of the coil 14 in the axial direction (vertical direction) of the coil 14. The first flange portion 191 and the second flange portion 192 are formed so as to protrude from the outer peripheral surface of the shaft portion 190 in a direction orthogonal to the axial direction of the coil 14. The term "orthogonal" used herein means that the angle between the axial direction of the coil 14 and the protruding direction of the first flange portion 191 and the second flange portion 192 is not limited to a strictly right angle. It may be shifted in the range.
第2フランジ部192は、コイル14の軸方向において、第1フランジ部191に対してコイル14と反対側(下側)に設けられている。言い換えれば、第1フランジ部191は、コイル14の軸方向において、第2フランジ部192よりもコイル14側に設けられている。
The second flange 192 is provided on the opposite side (lower side) of the coil 14 with respect to the first flange 191 in the axial direction of the coil 14. In other words, the first flange portion 191 is provided closer to the coil 14 than the second flange portion 192 in the axial direction of the coil 14.
第1フランジ部191と第2フランジ部192とは、コイル14の軸方向において、互いに離れて形成されている。つまり、第1フランジ部191と第2フランジ部192とは、コイル14の軸方向において隙間を空けて対向している。また、第1フランジ部191及び第2フランジ部192は、軸部190から突出している。したがって、第1フランジ部191及び第2フランジ部192は、軸部190の一部を介して繋がっている(連結している)。
The first flange portion 191 and the second flange portion 192 are formed apart from each other in the axial direction of the coil 14. That is, the first flange portion 191 and the second flange portion 192 face each other with a gap in the axial direction of the coil 14. The first flange portion 191 and the second flange portion 192 protrude from the shaft portion 190. Therefore, the first flange portion 191 and the second flange portion 192 are connected (connected) through a part of the shaft portion 190.
本実施形態では、複数のフランジ部(第1フランジ部191及び第2フランジ部192)は、コイルボビン19の一部である。つまり、複数のフランジ部(第1フランジ部191及び第2フランジ部192)は、コイルボビン19と一体に構成されている。したがって、複数のフランジ部(第1フランジ部191及び第2フランジ部192)は、合成樹脂製であって、電気絶縁性を有する。
In the present embodiment, the plurality of flange portions (the first flange portion 191 and the second flange portion 192) are a part of the coil bobbin 19. That is, the plurality of flange portions (the first flange portion 191 and the second flange portion 192) are formed integrally with the coil bobbin 19. Therefore, the plurality of flange portions (the first flange portion 191 and the second flange portion 192) are made of synthetic resin and have electrical insulation.
第1フランジ部191は、コイル14の軸方向から見た外形が矩形状である。第1フランジ部191は、一対の継鉄側板113,114が対向する方向(左右方向)の寸法が、一対の継鉄側板113,114との間の寸法よりも短い(図2参照)。第1フランジ部191は、一対の継鉄側板113,114が対向する方向において、一対の継鉄側板113,114の両方との間に空間がある。言い換えれば、第1フランジ部191は、コイル14の軸方向と直交する方向において、継鉄11から離れている。
The outer shape of the first flange portion 191 as viewed from the axial direction of the coil 14 is rectangular. The dimension of the first flange portion 191 in the direction (left-right direction) where the pair of yoke side plates 113 and 114 face each other is shorter than the dimension between the pair of yoke side plates 113 and 114 (see FIG. 2). The first flange portion 191 has a space between both the pair of yoke side plates 113 and 114 in the direction in which the pair of yoke side plates 113 and 114 face each other. In other words, the first flange portion 191 is apart from the yoke 11 in a direction orthogonal to the axial direction of the coil 14.
第1フランジ部191は、コイル14の軸方向におけるコイル14の一端(下端)の位置を決めている。本実施形態では、第1フランジ部191におけるコイル14側の面(上面)は、コイル14の軸方向におけるコイル14の一端(下端)と接触している。
The first flange 191 determines the position of one end (lower end) of the coil 14 in the axial direction of the coil 14. In the present embodiment, the surface (upper surface) of the first flange portion 191 on the coil 14 side is in contact with one end (lower end) of the coil 14 in the axial direction of the coil 14.
第1フランジ部191は、インサート成形により、コイル端子141~143を保持している。コイル端子141~143は、それぞれL字状に形成されている。コイル端子141~143は、それぞれ、コイル14と電気的に接続される一端部が第1フランジ部191の前端から突出して上方に延びており、他端部が第1フランジ部191の後端から突出している(図1A及び図1B参照)。コイル端子141~143は、一対の継鉄側板113,114が対向する方向(左右方向)に並んでいる。なお、中央のコイル端子142は、軸部190の内側空間を避けるために、第1フランジ部191内において曲がっている。
The first flange portion 191 holds the coil terminals 141 to 143 by insert molding. Each of the coil terminals 141 to 143 is formed in an L-shape. Each of the coil terminals 141 to 143 has one end electrically connected to the coil 14 protruding from the front end of the first flange 191 and extending upward, and the other end extending from the rear end of the first flange 191. It protrudes (see FIGS. 1A and 1B). The coil terminals 141 to 143 are arranged in a direction (left-right direction) in which the pair of yoke side plates 113 and 114 face each other. The central coil terminal 142 is bent in the first flange portion 191 to avoid a space inside the shaft portion 190.
第2フランジ部192は、第1フランジ部191の下側に設けられている。言い換えれば、第2フランジ部192は、コイル14の軸方向において、第1フランジ部191よりもコイル14から離れた位置に設けられている。つまり、第2フランジ部192は、複数のフランジ部(第1フランジ部191、第2フランジ部192)のうち、コイル14の軸方向においてコイル14から最も離れた位置に設けられている。本実施形態では、第2フランジ部192は、軸部190の下端部から突出するように形成されている。
2The second flange 192 is provided below the first flange 191. In other words, the second flange portion 192 is provided at a position farther from the coil 14 than the first flange portion 191 in the axial direction of the coil 14. That is, the second flange portion 192 is provided at a position farthest from the coil 14 in the axial direction of the coil 14 among the plurality of flange portions (the first flange portion 191 and the second flange portion 192). In the present embodiment, the second flange portion 192 is formed so as to protrude from the lower end of the shaft portion 190.
コイル14の軸方向から見た第2フランジ部192の外形は、中央部が円形であり、中央部から一対の継鉄側板113,114が対向する方向に矩形状に延びている。コイル14の軸方向から見て、第2フランジ部192の外形は、継鉄下板115の外形と略同じである。コイルボビン19は、コイル14の軸方向において、第2フランジ部192が継鉄下板115と重なるように配置されている。
外形 The outer shape of the second flange portion 192 viewed from the axial direction of the coil 14 is such that the central portion is circular, and the pair of yoke side plates 113 and 114 extend from the central portion in a rectangular shape in the direction facing each other. When viewed from the axial direction of the coil 14, the outer shape of the second flange portion 192 is substantially the same as the outer shape of the yoke lower plate 115. The coil bobbin 19 is arranged such that the second flange portion 192 overlaps the yoke lower plate 115 in the axial direction of the coil 14.
一対の継鉄側板113,114が対向する方向(左右方向)において、第2フランジ部192の寸法は、第1フランジ部191の寸法よりも長い(図2参照)。一対の継鉄側板113,114が対向する方向(左右方向)において、第2フランジ部192と一対の継鉄側板113,114の両方との間の寸法は、第1フランジ部191と一対の継鉄側板113,114の両方との間の寸法よりも短い。つまり、第2フランジ部192は、コイル14の軸方向と直交する方向において、少なくとも一部が第1フランジ部191よりも突出している。具体的には、第2フランジ部192は、コイル14の軸方向と直交する方向において、第1フランジ部191よりも継鉄11が存在する側に突出している。
(4) The dimension of the second flange 192 is longer than the dimension of the first flange 191 in the direction in which the pair of yoke side plates 113 and 114 face each other (left-right direction) (see FIG. 2). In the direction (left-right direction) where the pair of yoke side plates 113 and 114 face each other, the dimension between the second flange portion 192 and both of the pair of yoke side plates 113 and 114 is equal to the first flange portion 191 and the pair of yoke side plates. It is shorter than the dimension between both of the iron side plates 113 and 114. That is, at least a part of the second flange portion 192 protrudes from the first flange portion 191 in a direction orthogonal to the axial direction of the coil 14. Specifically, the second flange portion 192 protrudes from the first flange portion 191 on the side where the yoke 11 exists in a direction orthogonal to the axial direction of the coil 14.
本実施形態では、第2フランジ部192における一対の継鉄側板113,114が対向する方向の両端部は、一対の継鉄側板113,114と近接している。これにより、第2フランジ部192は、コイルボビン19の回転を制限する。ここでいうコイルボビン19の回転とは、コイルボビン19の中心軸(コイル14の中心軸)を回転軸とした回転である。第2フランジ部192は、コイル14の軸方向と直交する方向の端部(一対の継鉄側板113,114が対向する方向の端部)が、継鉄11と接触することにより、コイルボビン19の回転を制限する。なお、第2フランジ部192は、コイル14の軸方向と直交する方向の端部(一対の継鉄側板113,114が対向する方向の端部)が継鉄11と接触するように設けられていてもよい。
In the present embodiment, both ends of the second flange portion 192 in the direction in which the pair of yoke side plates 113 and 114 face each other are close to the pair of yoke side plates 113 and 114. Thereby, the second flange portion 192 limits the rotation of the coil bobbin 19. Here, the rotation of the coil bobbin 19 is a rotation about the central axis of the coil bobbin 19 (the central axis of the coil 14) as a rotation axis. The end of the second flange portion 192 in the direction orthogonal to the axial direction of the coil 14 (the end in the direction in which the pair of yoke side plates 113 and 114 opposes) comes into contact with the yoke 11, thereby forming the coil bobbin 19. Limit rotation. The second flange portion 192 is provided such that an end in a direction orthogonal to the axial direction of the coil 14 (an end in a direction in which the pair of yoke side plates 113 and 114 are opposed) comes into contact with the yoke 11. You may.
また、コイルボビン19は、複数のフランジ部(第1フランジ部191及び第2フランジ部192)の他に、第3フランジ部193と、第4フランジ部194と、を更に有する。第3フランジ部193及び第4フランジ部194は、コイル14の軸方向(上下方向)におけるコイル14の他端側(本実施形態では上端側)に設けられている。つまり、第3フランジ部193及び第4フランジ部194は、コイル14に対して、第1フランジ部191及び第2フランジ部192と反対側に設けられている。第3フランジ部193及び第4フランジ部194は、軸部190の外周面から、コイル14の軸方向と直交する方向に突出するように形成されている。ここでいう「直交」とは、コイル14の軸方向と、第3フランジ部193及び第4フランジ部194の突出方向とのなす角が、厳密に直角である場合に限らず、直角から誤差の範囲でずれていてもよい。
The coil bobbin 19 further includes a third flange 193 and a fourth flange 194 in addition to the plurality of flanges (the first flange 191 and the second flange 192). The third flange portion 193 and the fourth flange portion 194 are provided on the other end side (the upper end side in the present embodiment) of the coil 14 in the axial direction (vertical direction) of the coil 14. That is, the third flange portion 193 and the fourth flange portion 194 are provided on the opposite side of the coil 14 from the first flange portion 191 and the second flange portion 192. The third flange portion 193 and the fourth flange portion 194 are formed so as to protrude from the outer peripheral surface of the shaft portion 190 in a direction orthogonal to the axial direction of the coil 14. The term “orthogonal” as used herein is not limited to the case where the angle between the axial direction of the coil 14 and the projecting directions of the third flange portion 193 and the fourth flange portion 194 is strictly a right angle. It may be shifted in the range.
第4フランジ部194は、コイル14の軸方向において、第3フランジ部193に対してコイル14と反対側(上側)に設けられている。言い換えれば、第3フランジ部193は、コイル14の軸方向において、第4フランジ部194よりもコイル14側に設けられている。
The fourth flange 194 is provided on the opposite side (upper side) of the coil 14 with respect to the third flange 193 in the axial direction of the coil 14. In other words, the third flange 193 is provided closer to the coil 14 than the fourth flange 194 in the axial direction of the coil 14.
第3フランジ部193と第4フランジ部194とは、コイル14の軸方向において、互いに離れて形成されている。つまり、第3フランジ部193と第4フランジ部194とは、コイル14の軸方向において隙間を空けて対向している。また、第3フランジ部193及び第4フランジ部194は、軸部190から突出している。したがって、第3フランジ部193及び第4フランジ部194は、軸部190の一部を介して繋がっている(連結している)。
The third flange 193 and the fourth flange 194 are formed apart from each other in the axial direction of the coil 14. That is, the third flange portion 193 and the fourth flange portion 194 face each other with a gap in the axial direction of the coil 14. The third flange 193 and the fourth flange 194 protrude from the shaft 190. Therefore, the third flange portion 193 and the fourth flange portion 194 are connected (connected) through a part of the shaft portion 190.
本実施形態では、第3フランジ部193及び第4フランジ部194は、コイルボビン19の一部である。つまり、第3フランジ部193及び第4フランジ部194は、コイルボビン19と一体に構成されている。したがって、第3フランジ部193及び第4フランジ部194は、合成樹脂製であって、電気絶縁性を有する。
In the present embodiment, the third flange 193 and the fourth flange 194 are a part of the coil bobbin 19. That is, the third flange portion 193 and the fourth flange portion 194 are integrally formed with the coil bobbin 19. Therefore, the third flange portion 193 and the fourth flange portion 194 are made of synthetic resin and have electrical insulation.
第3フランジ部193は、コイル14の軸方向から見た外形が円形である。第3フランジ部193は、一対の継鉄側板113,114が対向する方向(左右方向)の寸法が、一対の継鉄側板113,114との間の寸法よりも短い(図2参照)。第3フランジ部193は、一対の継鉄側板113,114が対向する方向において、一対の継鉄側板113,114の両方との間に空間がある。言い換えれば、第3フランジ部193は、コイル14の軸方向と直交する方向において、継鉄11から離れている。
外形 The third flange portion 193 has a circular outer shape when viewed from the axial direction of the coil 14. The dimension of the third flange portion 193 in the direction (left-right direction) where the pair of yoke side plates 113 and 114 face each other is shorter than the dimension between the pair of yoke side plates 113 and 114 (see FIG. 2). The third flange portion 193 has a space between both the pair of yoke side plates 113 and 114 in the direction in which the pair of yoke side plates 113 and 114 face each other. In other words, the third flange portion 193 is apart from the yoke 11 in a direction orthogonal to the axial direction of the coil 14.
第3フランジ部193は、コイル14の軸方向におけるコイル14の他端(上端)の位置を決めている。本実施形態では、第3フランジ部193におけるコイル14側の面(下面)は、コイル14の軸方向におけるコイル14の他端(上端)と接触している。つまり、コイル14は、コイル14の軸方向において、第1フランジ部191と第3フランジ部193とで挟まれるように配置されている。
The third flange 193 determines the position of the other end (upper end) of the coil 14 in the axial direction of the coil 14. In the present embodiment, the surface (lower surface) of the third flange portion 193 on the coil 14 side is in contact with the other end (upper end) of the coil 14 in the axial direction of the coil 14. That is, the coil 14 is disposed so as to be sandwiched between the first flange portion 191 and the third flange portion 193 in the axial direction of the coil 14.
第4フランジ部194は、第3フランジ部193の上側に設けられている。言い換えれば、第4フランジ部194は、コイル14の軸方向において、第3フランジ部193よりもコイル14から離れた位置に設けられている。本実施形態では、第4フランジ部194は、軸部190の上端部から突出するように形成されている。
4The fourth flange 194 is provided above the third flange 193. In other words, the fourth flange portion 194 is provided at a position farther from the coil 14 than the third flange portion 193 in the axial direction of the coil 14. In the present embodiment, the fourth flange 194 is formed to protrude from the upper end of the shaft 190.
第4フランジ部194は、コイル14の軸方向から見た外形が円形である。コイル14の軸方向から見て、第4フランジ部194の外形は、第3フランジ部193の外形と略同じである。したがって、第3フランジ部193と同様に、第4フランジ部194は、一対の継鉄側板113,114が対向する方向(左右方向)の寸法が、一対の継鉄側板113,114との間の寸法よりも短い(図2参照)。第4フランジ部194は、一対の継鉄側板113,114が対向する方向において、一対の継鉄側板113,114の両方との間に空間がある。言い換えれば、第4フランジ部194は、コイル14の軸方向と直交する方向において、継鉄11から離れている。
外形 The fourth flange portion 194 has a circular outer shape as viewed from the axial direction of the coil 14. When viewed from the axial direction of the coil 14, the outer shape of the fourth flange portion 194 is substantially the same as the outer shape of the third flange portion 193. Therefore, similarly to the third flange portion 193, the fourth flange portion 194 has a dimension in a direction (left-right direction) in which the pair of yoke side plates 113 and 114 are opposed to each other. Shorter than the dimensions (see FIG. 2). The fourth flange portion 194 has a space between both the pair of yoke side plates 113 and 114 in the direction in which the pair of yoke side plates 113 and 114 face each other. In other words, the fourth flange portion 194 is apart from the yoke 11 in a direction orthogonal to the axial direction of the coil 14.
(2)動作
次に、上述した構成を備えた電磁継電器100の動作について簡単に説明する。 (2) Operation Next, the operation of theelectromagnetic relay 100 having the above-described configuration will be briefly described.
次に、上述した構成を備えた電磁継電器100の動作について簡単に説明する。 (2) Operation Next, the operation of the
コイル14に通電されていないとき(非通電時)には、可動子13と固定子12との間に磁気吸引力が生じないため、可動子13は、復帰ばね18のばね力によって非励磁位置に位置する。このとき、シャフト15は、下方に引き下げられている。可動接触子8は、シャフト15にて上方への移動が規制される。これにより、可動接触子8は、その可動範囲における下端位置である開位置に位置する。そのため、一対の可動接点81,82は一対の固定接点311,321から離れることになり、接点装置1は開状態となる。この状態では、一対の固定端子31,32間は非導通である。
When the coil 14 is not energized (when not energized), no magnetic attraction force is generated between the mover 13 and the stator 12, and the mover 13 is moved to the non-excited position by the spring force of the return spring 18. Located in. At this time, the shaft 15 has been pulled down. The upward movement of the movable contact 8 is restricted by the shaft 15. As a result, the movable contact 8 is located at the open position which is the lower end position in the movable range. Therefore, the pair of movable contacts 81 and 82 are separated from the pair of fixed contacts 311 and 321 and the contact device 1 is opened. In this state, the conduction between the pair of fixed terminals 31 and 32 is non-conductive.
一方、コイル14における第1巻線と第2巻線の両方の巻線に通電されると、コイル14(第1巻線と第2巻線)の内側に磁束が発生する。これにより、固定子12及び可動子13が磁化されて、可動子13と固定子12との間に磁気吸引力が発生する。したがって、可動子13は、復帰ばね18のばね力に抗して上方に引き寄せられ励磁位置に移動する。このとき、シャフト15が上方に押し上げられるため、可動接触子8は、シャフト15による上方への移動規制が解除される。そして、接圧ばね17が可動接触子8を上方に付勢することで、可動接触子8は、その可動範囲における上端位置である閉位置に移動する。そのため、一対の可動接点81,82が一対の固定接点311,321に接触することになり、接点装置1は閉状態となる。この状態では、接点装置1は閉状態にあるので、一対の固定端子31,32間は導通する。
On the other hand, when current is supplied to both the first winding and the second winding of the coil 14, a magnetic flux is generated inside the coil 14 (the first winding and the second winding). As a result, the stator 12 and the mover 13 are magnetized, and a magnetic attraction force is generated between the mover 13 and the stator 12. Accordingly, the mover 13 is pulled upward against the spring force of the return spring 18 and moves to the excitation position. At this time, since the shaft 15 is pushed upward, the upward movement restriction of the movable contact 8 by the shaft 15 is released. When the contact pressure spring 17 urges the movable contact 8 upward, the movable contact 8 moves to the closed position, which is the upper end position in the movable range. Therefore, the pair of movable contacts 81 and 82 come into contact with the pair of fixed contacts 311 and 321, and the contact device 1 is closed. In this state, since the contact device 1 is in the closed state, conduction between the pair of fixed terminals 31 and 32 is established.
コイル14(第1巻線と第2巻線)を非通電とすることで、接点装置1が閉状態から開状態となる。
接点 By turning off the coil 14 (the first winding and the second winding), the contact device 1 changes from the closed state to the open state.
このように、電磁石装置10は、コイル14の通電状態の切り替えにより可動子13に作用する吸引力を制御し、可動子13を上下方向に移動させることにより、接点装置1の開状態と閉状態とを切り替えるための駆動力を発生する。本実施形態では、電磁継電器100は、コイル14に通電されていないときには、可動接触子8が開位置に位置する、いわゆるノーマリオフタイプである。そのため、可動子13が非励磁位置に位置するときに接点装置1が開状態となり、可動子13が励磁位置に位置するときに接点装置1が閉状態となる。
As described above, the electromagnet device 10 controls the attraction force acting on the mover 13 by switching the energized state of the coil 14, and moves the mover 13 in the vertical direction, thereby opening and closing the contact device 1. And a driving force for switching between. In the present embodiment, the electromagnetic relay 100 is a so-called normally-off type in which the movable contact 8 is located at the open position when the coil 14 is not energized. Therefore, when the mover 13 is located at the non-excitation position, the contact device 1 is in the open state, and when the mover 13 is at the excitation position, the contact device 1 is in the closed state.
(3)利点
電磁石装置10が第1フランジ部191~第4フランジ部194を有することによる利点について図4~図6を参照して説明する。 (3) Advantages The advantages of theelectromagnet device 10 having the first to fourth flange portions 191 to 194 will be described with reference to FIGS.
電磁石装置10が第1フランジ部191~第4フランジ部194を有することによる利点について図4~図6を参照して説明する。 (3) Advantages The advantages of the
上述したように、継鉄11は、シャフト15等を介して可動接触子8と電気的に接続されて略同電位となる。一方、コイル14に印加される電圧は、可動接触子8に印加される電圧よりも低い。そのため、コイル14と継鉄11との間の電気的な絶縁距離を確保する必要がある。
As described above, the yoke 11 is electrically connected to the movable contact 8 via the shaft 15 and the like, and has substantially the same potential. On the other hand, the voltage applied to the coil 14 is lower than the voltage applied to the movable contact 8. Therefore, it is necessary to secure an electrical insulation distance between the coil 14 and the yoke 11.
本実施形態の電磁石装置10では、第1フランジ部191~第4フランジ部194により、コイル14と継鉄11との間における電気絶縁体(コイルボビン19)の表面に沿った絶縁距離の延長を図ることができる。
In the electromagnet device 10 of the present embodiment, the first flange portion 191 to the fourth flange portion 194 increase the insulation distance between the coil 14 and the yoke 11 along the surface of the electrical insulator (coil bobbin 19). be able to.
コイル14と継鉄11との間における電気絶縁体の表面に沿った絶縁距離のうち、最短距離を沿面距離という。ここでいう沿面距離とは、2つの導電体間における電気絶縁体の表面に沿った最短距離を意味する。
の う ち Of the insulation distances along the surface of the electrical insulator between the coil 14 and the yoke 11, the shortest distance is referred to as the creepage distance. Here, the creepage distance means the shortest distance along the surface of the electrical insulator between the two conductors.
コイル14は、コイル端子141~143それぞれの一端部に巻き付けられることにより、コイル端子141~143それぞれと電気的に接続されている。コイル端子141~143それぞれの一端部は、第1フランジ部191の前端部から突出している(図1A参照)。また、継鉄11における継鉄下板115は、中央部が前方に突出している。したがって、本実施形態の電磁石装置10では、第1フランジ部191及び第2フランジ部192の表面に沿った、コイル端子142と継鉄下板115との間の最短距離が沿面距離となる(図4の矢印A1参照)。なお、図4は、図3における第1フランジ部及び第2フランジ部の部分拡大図である。ここで、図1Bに示すように、第1フランジ部191の後端部から突出したコイル端子142の他端部は、第1フランジ部191における左右方向の中央部からずれている。したがって、第1フランジ部191の後端部から突出したコイル端子142の他端部142bと継鉄下板115との間の最短距離は、第1フランジ部191の前端部から突出したコイル端子142の一端部142aと継鉄下板115との間の最短距離(沿面距離)よりも長い。
The coil 14 is electrically connected to each of the coil terminals 141 to 143 by being wound around one end of each of the coil terminals 141 to 143. One end of each of the coil terminals 141 to 143 protrudes from the front end of the first flange 191 (see FIG. 1A). The yoke lower plate 115 of the yoke 11 has a central portion projecting forward. Therefore, in the electromagnet device 10 of the present embodiment, the shortest distance between the coil terminal 142 and the yoke lower plate 115 along the surfaces of the first flange portion 191 and the second flange portion 192 is the creepage distance (FIG. 4 arrow A1). FIG. 4 is a partially enlarged view of the first flange portion and the second flange portion in FIG. Here, as shown in FIG. 1B, the other end of the coil terminal 142 protruding from the rear end of the first flange 191 is shifted from the left-right central part of the first flange 191. Therefore, the shortest distance between the other end 142 b of the coil terminal 142 protruding from the rear end of the first flange 191 and the yoke lower plate 115 is the length of the coil terminal 142 protruding from the front end of the first flange 191. Is longer than the shortest distance (creepage distance) between the one end 142a of the first member 142 and the yoke lower plate 115.
第1フランジ部191と第2フランジ部192とは、コイル14の軸方向において隙間を空けて対向している。この隙間により、沿面距離は、第1フランジ部191の下面、及び第2フランジ部192の上面それぞれに沿った距離が含まれることとなる。これにより、本実施形態の電磁石装置10では、コイル14の軸方向におけるコイル14の一端側において、コイルボビン19のフランジ部が1つである構成に比べて、コイル14と継鉄11との間における電気絶縁体の表面に沿った絶縁距離(沿面距離)が長くなる。
The first flange portion 191 and the second flange portion 192 face each other with a gap in the axial direction of the coil 14. Due to this gap, the creepage distance includes a distance along each of the lower surface of the first flange portion 191 and the upper surface of the second flange portion 192. Thereby, in the electromagnet device 10 of the present embodiment, the one end portion of the coil 14 in the axial direction of the coil 14 has a smaller distance between the coil 14 and the yoke 11 than the configuration in which the flange portion of the coil bobbin 19 is one. The insulation distance (creepage distance) along the surface of the electrical insulator becomes longer.
また、図2に示すように、一対の継鉄側板113,114が対向する方向において、第2フランジ部192は、第1フランジ部191よりも突出している。したがって、第1フランジ部191は、一対の継鉄側板113,114が対向する方向において、一対の継鉄側板113,114の両方との間に空間がある。第1フランジ部191の端部と継鉄側板114(又は113)との間の空間最短距離は、コイル14と継鉄側板114(又は113)との間の沿面距離として見なされない距離以上に設定されている。そのため、コイル14の一端側(下端側)において、コイル14と継鉄側板114(又は113)との間における電気絶縁体の表面に沿った最短距離、すなわち沿面距離は、第1フランジ部191の下面、及び第2フランジ部192の上面それぞれに沿った距離が含まれることとなる(図5の矢印A2参照)。図5は、図2における第1フランジ部及び第2フランジ部の部分拡大図である。したがって、コイル14の軸方向におけるコイル14の一端側において、コイルボビン19のフランジ部が1つである構成に比べて、コイル14と継鉄側板114(又は113)との間における電気絶縁体の表面に沿った絶縁距離が長くなる。
As shown in FIG. 2, the second flange portion 192 projects more than the first flange portion 191 in the direction in which the pair of yoke side plates 113 and 114 face each other. Therefore, the first flange portion 191 has a space between both the pair of yoke side plates 113 and 114 in the direction in which the pair of yoke side plates 113 and 114 face each other. The space shortest distance between the end of the first flange portion 191 and the yoke side plate 114 (or 113) is longer than a distance that is not regarded as a creepage distance between the coil 14 and the yoke side plate 114 (or 113). Is set. Therefore, at one end side (lower end side) of the coil 14, the shortest distance along the surface of the electrical insulator between the coil 14 and the yoke side plate 114 (or 113), that is, the creepage distance is equal to the first flange portion 191. The distance along each of the lower surface and the upper surface of the second flange portion 192 is included (see the arrow A2 in FIG. 5). FIG. 5 is a partially enlarged view of the first flange portion and the second flange portion in FIG. Therefore, the surface of the electrical insulator between the coil 14 and the yoke side plate 114 (or 113) is more in comparison with the configuration in which one flange portion of the coil bobbin 19 is provided at one end side of the coil 14 in the axial direction of the coil 14. The insulation distance along is longer.
また、図2に示すように、一対の継鉄側板113,114が対向する方向において、第3フランジ部193及び第4フランジ部194は、一対の継鉄側板113,114の両方との間に空間がある。第3フランジ部193及び第4フランジ部194それぞれの端部と継鉄側板114(又は113)との間の空間最短距離は、コイル14と継鉄側板114(又は113)との間の沿面距離として見なされない距離以上に設定されている。そのため、コイル14の他端側(上端側)において、コイル14と継鉄側板114(又は113)との間における電気絶縁体の表面に沿った最短距離、すなわち沿面距離は、第3フランジ部193の上面、及び第4フランジ部194の下面それぞれに沿った距離が含まれることとなる(図6の矢印A3参照)。図6は、図2における第3フランジ部及び第4フランジ部の部分拡大図である。したがって、コイル14の軸方向におけるコイル14の他端側において、コイルボビン19のフランジ部が1つである構成に比べて、コイル14と継鉄上板111との間における電気絶縁体の表面に沿った絶縁距離が長くなる。
As shown in FIG. 2, in the direction in which the pair of yoke side plates 113 and 114 face each other, the third flange portion 193 and the fourth flange portion 194 are located between both the pair of yoke side plates 113 and 114. There is space. The shortest distance between the end of each of the third flange portion 193 and the fourth flange portion 194 and the yoke side plate 114 (or 113) is the creepage distance between the coil 14 and the yoke side plate 114 (or 113). Is set to a distance that is not regarded as Therefore, on the other end side (upper end side) of the coil 14, the shortest distance along the surface of the electrical insulator between the coil 14 and the yoke side plate 114 (or 113), that is, the creepage distance is the third flange portion 193. 6 and the distance along the lower surface of the fourth flange portion 194 (see arrow A3 in FIG. 6). FIG. 6 is a partially enlarged view of the third flange portion and the fourth flange portion in FIG. Therefore, on the other end side of the coil 14 in the axial direction of the coil 14, as compared with a configuration in which the coil bobbin 19 has a single flange portion, the coil bobbin 19 extends along the surface of the electrical insulator between the coil 14 and the yoke upper plate 111. Insulation distance becomes longer.
また、本実施形態の電磁石装置10では、一対の継鉄側板113,114が対向する方向において、第2フランジ部192は、一対の継鉄側板113,114の両方に近接している。これにより、第2フランジ部192は、継鉄11の一部と接触することによって、コイルボビン19の中心軸を回転軸としたコイルボビン19の回転を制限することができる。第2フランジ部192は、コイル14の軸方向においてコイル14から最も離れた位置に設けられているため、継鉄11に接触しても絶縁距離に与える影響は小さい。
In the electromagnet device 10 of the present embodiment, the second flange portion 192 is close to both the pair of yoke side plates 113 and 114 in the direction in which the pair of yoke side plates 113 and 114 face each other. Thereby, the second flange portion 192 can restrict rotation of the coil bobbin 19 about the center axis of the coil bobbin 19 as a rotation axis by contacting a part of the yoke 11. Since the second flange portion 192 is provided at a position farthest from the coil 14 in the axial direction of the coil 14, even if the second flange portion 192 contacts the yoke 11, the influence on the insulation distance is small.
(4)変形例
以下に、変形例について列記する。なお、以下に説明する変形例は、上記実施形態と適宜組み合わせて適用可能である。 (4) Modifications Modifications will be listed below. The modifications described below can be applied in appropriate combinations with the above embodiments.
以下に、変形例について列記する。なお、以下に説明する変形例は、上記実施形態と適宜組み合わせて適用可能である。 (4) Modifications Modifications will be listed below. The modifications described below can be applied in appropriate combinations with the above embodiments.
(4.1)第1変形例
上記実施形態の電磁石装置10では、コイルボビン19は、コイル14の軸方向におけるコイル14の両端側に、第1フランジ部191及び第2フランジ部192と、第3フランジ部193及び第4フランジ部194を備えていたが、これに限らない。 (4.1) First Modification In theelectromagnet device 10 of the above-described embodiment, the coil bobbin 19 includes a first flange portion 191 and a second flange portion 192 on both ends of the coil 14 in the axial direction of the coil 14, Although the flange portion 193 and the fourth flange portion 194 are provided, the invention is not limited thereto.
上記実施形態の電磁石装置10では、コイルボビン19は、コイル14の軸方向におけるコイル14の両端側に、第1フランジ部191及び第2フランジ部192と、第3フランジ部193及び第4フランジ部194を備えていたが、これに限らない。 (4.1) First Modification In the
図7に示すように、コイルボビン19は、第4フランジ部194が省略されていてもよい。つまり、コイルボビン19は、コイル14の軸方向において、コイル14に対して、第1フランジ部191及び第2フランジ部192と反対側に、1つのフランジ部(第3フランジ部193)のみが設けられている。第3フランジ部193は、コイルボビン19の上端よりもコイル14側に設けられている。したがって、コイル14と継鉄上板111との間における電気絶縁体の表面に沿った最短距離に、第3フランジ部193の上面に沿った距離が含まれることとなり、絶縁距離を確保することができる。
As shown in FIG. 7, the coil bobbin 19 may have the fourth flange 194 omitted. That is, the coil bobbin 19 is provided with only one flange portion (third flange portion 193) on the side opposite to the first flange portion 191 and the second flange portion 192 with respect to the coil 14 in the axial direction of the coil 14. ing. The third flange portion 193 is provided closer to the coil 14 than the upper end of the coil bobbin 19. Therefore, the shortest distance along the surface of the electric insulator between the coil 14 and the yoke upper plate 111 includes the distance along the upper surface of the third flange portion 193, and the insulation distance can be secured. it can.
(4.2)その他の変形例
上記実施形態では、コイル14の軸方向において、コイル14の一端側に2つのフランジ部(第1フランジ部191、第2フランジ部192)が設けられているが、さらに多くのフランジ部が設けられていてもよい。例えば、コイル14の軸方向において、第1フランジ部191と第2フランジ部192との間に別のフランジ部が、第1フランジ部191及び第2フランジ部192と隙間を空けて対向するように設けられていてもよい。 (4.2) Other Modifications In the above embodiment, two flange portions (thefirst flange portion 191 and the second flange portion 192) are provided on one end side of the coil 14 in the axial direction of the coil 14. Further, more flange portions may be provided. For example, in the axial direction of the coil 14, another flange portion between the first flange portion 191 and the second flange portion 192 faces the first flange portion 191 and the second flange portion 192 with a gap. It may be provided.
上記実施形態では、コイル14の軸方向において、コイル14の一端側に2つのフランジ部(第1フランジ部191、第2フランジ部192)が設けられているが、さらに多くのフランジ部が設けられていてもよい。例えば、コイル14の軸方向において、第1フランジ部191と第2フランジ部192との間に別のフランジ部が、第1フランジ部191及び第2フランジ部192と隙間を空けて対向するように設けられていてもよい。 (4.2) Other Modifications In the above embodiment, two flange portions (the
また、コイル14の軸方向におけるコイル14の他端側に、第3フランジ部193及び第4フランジ部194の他に、別のフランジ部が設けられていてもよい。例えば、コイル14の軸方向において、第3フランジ部193と第4フランジ部194との間に別のフランジ部が、第3フランジ部193及び第4フランジ部194と隙間を空けて対向するように設けられていてもよい。
In addition to the third flange portion 193 and the fourth flange portion 194, another flange portion may be provided on the other end side of the coil 14 in the axial direction of the coil 14. For example, in the axial direction of the coil 14, another flange portion between the third flange portion 193 and the fourth flange portion 194 faces the third flange portion 193 and the fourth flange portion 194 with a gap therebetween. It may be provided.
上記実施形態では、第1フランジ部191及び第2フランジ部192は、コイルボビン19と一体に構成されているが、この構成に限らない。第1フランジ部191及び第2フランジ部192は、コイルボビン19と別部材で構成され、コイルボビン19に連結されていてもよい。また、第3フランジ部193及び第4フランジ部194は、コイルボビン19と一体に構成されているが、この構成に限らない。第3フランジ部193及び第4フランジ部194は、コイルボビン19と別部材で構成され、コイルボビン19に連結されていてもよい。
In the above embodiment, the first flange portion 191 and the second flange portion 192 are configured integrally with the coil bobbin 19, but the present invention is not limited to this configuration. The first flange portion 191 and the second flange portion 192 may be formed as separate members from the coil bobbin 19 and may be connected to the coil bobbin 19. Further, the third flange portion 193 and the fourth flange portion 194 are formed integrally with the coil bobbin 19, but the present invention is not limited to this configuration. The third flange portion 193 and the fourth flange portion 194 may be formed as separate members from the coil bobbin 19 and may be connected to the coil bobbin 19.
上記実施形態では、第2フランジ部192は、継鉄11と接触することにより、コイルボビン19の回転を制限するように構成されていたが、この構成に限らない。第2フランジ部192は、継鉄11とは異なる部材と接触することにより、コイルボビン19の回転を制限するように構成されていてもよい。また、コイル14の一端側(下端側)において、第2フランジ部192とは異なるフランジ部が、コイルボビン19の回転を制限するように構成されていてもよい。例えば、第1フランジ部191が、継鉄11とは異なる電気絶縁部材と接触することにより、コイルボビン19の回転を制限するように構成されていてもよい。また、コイル14の他端側(上端側)に設けられた少なくとも1つのフランジ部(第3フランジ部193、第4フランジ部194)が、コイルボビン19の回転を制限するように構成されていてもよい。
In the above-described embodiment, the second flange portion 192 is configured to restrict rotation of the coil bobbin 19 by being in contact with the yoke 11, but is not limited to this configuration. The second flange portion 192 may be configured to restrict rotation of the coil bobbin 19 by contacting a member different from the yoke 11. Further, on one end side (lower end side) of the coil 14, a flange portion different from the second flange portion 192 may be configured to limit the rotation of the coil bobbin 19. For example, the first flange portion 191 may be configured to restrict rotation of the coil bobbin 19 by being in contact with an electrical insulating member different from the yoke 11. Further, even if at least one flange portion (third flange portion 193, fourth flange portion 194) provided on the other end side (upper end side) of the coil 14 is configured to limit the rotation of the coil bobbin 19. Good.
上記実施形態において、電磁継電器100は、ノーマリオフタイプの電磁継電器としたが、ノーマリオンタイプの電磁継電器であってもよい。
In the above embodiment, the electromagnetic relay 100 is a normally-off type electromagnetic relay, but may be a normally-on type electromagnetic relay.
上記実施形態において、接点装置1の可動接触子8に保持される可動接点の数は2つであるが、この構成に限定されない。可動接触子8に保持される可動接点の数は、1つでもよいし、3つ以上であってもよい。同様に、接点装置1の固定端子(及び固定接点)の数も2つに限らず、1つ又は3つ以上であってもよい。
In the above embodiment, the number of the movable contacts held by the movable contact 8 of the contact device 1 is two, but is not limited to this configuration. The number of movable contacts held by the movable contact 8 may be one, or three or more. Similarly, the number of fixed terminals (and fixed contacts) of the contact device 1 is not limited to two, but may be one or three or more.
上記実施形態に係る電磁継電器100は、ホルダ無タイプの電磁継電器であるが、この構成に限らず、ホルダ付タイプの電磁継電器であってもよい。ここで、ホルダは、例えば左右方向の両面が開口した矩形筒状であって、可動接触子8がホルダを左右方向に貫通するように、ホルダが可動接触子8と組み合わされる。ホルダの下壁と可動接触子8との間に接圧ばね17が配置される。つまり、可動接触子8の左右方向の中央部がホルダにて保持される。ホルダにはシャフト15の上端部が固定されている。コイル14に通電されると、シャフト15が上方に押し上げられるため、ホルダが上方へ移動する。この移動に伴って、可動接触子8は、上方へ移動し、一対の可動接点81,82を一対の固定接点311,321に接触する閉位置に位置させる。
The electromagnetic relay 100 according to the above-described embodiment is a holderless electromagnetic relay, but is not limited to this configuration, and may be a holder-equipped electromagnetic relay. Here, the holder is, for example, a rectangular cylindrical shape having both sides opened in the left-right direction, and the holder is combined with the movable contact 8 so that the movable contact 8 penetrates the holder in the left-right direction. A contact pressure spring 17 is arranged between the lower wall of the holder and the movable contact 8. That is, the center of the movable contact 8 in the left-right direction is held by the holder. The upper end of the shaft 15 is fixed to the holder. When the coil 14 is energized, the shaft 15 is pushed upward, so that the holder moves upward. Along with this movement, the movable contact 8 moves upward, and positions the pair of movable contacts 81 and 82 at the closed position where the movable contacts 8 contact the pair of fixed contacts 311 and 321.
上記実施形態の接点装置1は、プランジャタイプの接点装置としたが、ヒンジタイプの接点装置であってもよい。
The contact device 1 of the above embodiment is a plunger type contact device, but may be a hinge type contact device.
上記実施形態のバスバーは、固定端子31,32にかしめ結合されることで固定端子31,32と機械的に接続されるとしたが、ねじ止めにより固定端子31,32と機械的に接続されてもよい。
Although the bus bar in the above embodiment is mechanically connected to the fixed terminals 31 and 32 by being caulked to the fixed terminals 31 and 32, the bus bar is mechanically connected to the fixed terminals 31 and 32 by screwing. Is also good.
上記実施形態の接点装置1において、第1ヨーク6、第2ヨーク7、消弧用磁石25,26及びカプセルヨーク23,24は必須の構成ではない。
In the contact device 1 of the above embodiment, the first yoke 6, the second yoke 7, the arc-extinguishing magnets 25 and 26, and the capsule yokes 23 and 24 are not essential components.
(まとめ)
第1態様に係る電磁石装置(10)は、コイルボビン(19)と、コイル(14)と、継鉄(11)と、複数のフランジ部と、を備える。コイル(14)は、コイルボビン(19)に巻かれている。継鉄(11)は、コイル(14)が発生する磁束の経路の一部を形成する。複数のフランジ部は、電気絶縁性を有し、コイル(14)の軸方向におけるコイル(14)の一端側に設けられ、軸方向において隙間を空けて対向する。複数のフランジ部は、第1フランジ部(191)と、第2フランジ部(192)と、を含む。第2フランジ部(192)は、軸方向において、第1フランジ部(191)に対してコイル(14)と反対側に設けられている。 (Summary)
An electromagnet device (10) according to a first aspect includes a coil bobbin (19), a coil (14), a yoke (11), and a plurality of flange portions. The coil (14) is wound around a coil bobbin (19). The yoke (11) forms a part of the path of the magnetic flux generated by the coil (14). The plurality of flange portions have electrical insulation properties, are provided on one end side of the coil (14) in the axial direction of the coil (14), and face each other with a gap in the axial direction. The plurality of flange portions include a first flange portion (191) and a second flange portion (192). The second flange portion (192) is provided on the opposite side of the first flange portion (191) from the coil (14) in the axial direction.
第1態様に係る電磁石装置(10)は、コイルボビン(19)と、コイル(14)と、継鉄(11)と、複数のフランジ部と、を備える。コイル(14)は、コイルボビン(19)に巻かれている。継鉄(11)は、コイル(14)が発生する磁束の経路の一部を形成する。複数のフランジ部は、電気絶縁性を有し、コイル(14)の軸方向におけるコイル(14)の一端側に設けられ、軸方向において隙間を空けて対向する。複数のフランジ部は、第1フランジ部(191)と、第2フランジ部(192)と、を含む。第2フランジ部(192)は、軸方向において、第1フランジ部(191)に対してコイル(14)と反対側に設けられている。 (Summary)
An electromagnet device (10) according to a first aspect includes a coil bobbin (19), a coil (14), a yoke (11), and a plurality of flange portions. The coil (14) is wound around a coil bobbin (19). The yoke (11) forms a part of the path of the magnetic flux generated by the coil (14). The plurality of flange portions have electrical insulation properties, are provided on one end side of the coil (14) in the axial direction of the coil (14), and face each other with a gap in the axial direction. The plurality of flange portions include a first flange portion (191) and a second flange portion (192). The second flange portion (192) is provided on the opposite side of the first flange portion (191) from the coil (14) in the axial direction.
この態様によれば、コイル(14)と継鉄(11)との間における電気絶縁体の表面に沿った絶縁距離の延長を図ることができる。
According to this aspect, it is possible to extend the insulation distance between the coil (14) and the yoke (11) along the surface of the electrical insulator.
第2態様に係る電磁石装置(10)では、第1態様において、第2フランジ部(192)は、軸方向と直交する方向において、少なくとも一部が第1フランジ部(191)よりも突出している。
In the electromagnet device (10) according to the second aspect, in the first aspect, at least a portion of the second flange portion (192) protrudes beyond the first flange portion (191) in a direction orthogonal to the axial direction. .
この態様によれば、コイル(14)と継鉄(11)との間における電気絶縁体の表面に沿った絶縁距離の延長を図ることができる。
According to this aspect, it is possible to extend the insulation distance between the coil (14) and the yoke (11) along the surface of the electrical insulator.
第3態様に係る電磁石装置(10)では、第1又は第2態様において、複数のフランジ部は、コイルボビン(19)と一体に構成されている。
で は In the electromagnet device (10) according to the third aspect, in the first or second aspect, the plurality of flange portions are integrally formed with the coil bobbin (19).
この態様によれば、コイルボビン(19)及び複数のフランジ部の構成の簡略化を図ることができる。
According to this aspect, the configurations of the coil bobbin (19) and the plurality of flange portions can be simplified.
第4態様に係る電磁石装置(10)は、第1~第3態様のいずれかにおいて、少なくとも第3フランジ部(193)及び第4フランジ部(194)を更に備える。第3フランジ部(193)及び第4フランジ部(194)は、電気絶縁性を有し、軸方向におけるコイル(14)の他端側に設けられ、軸方向において隙間を空けて対向する。第4フランジ部(194)は、軸方向において、第3フランジ部(193)に対してコイル(14)と反対側に設けられている。
電 The electromagnet device (10) according to the fourth aspect, in any one of the first to third aspects, further comprises at least a third flange portion (193) and a fourth flange portion (194). The third flange portion (193) and the fourth flange portion (194) have electrical insulation properties, are provided on the other end side of the coil (14) in the axial direction, and face each other with a gap in the axial direction. The fourth flange portion (194) is provided on the side opposite to the coil (14) with respect to the third flange portion (193) in the axial direction.
この態様によれば、コイル(14)と継鉄(11)との間における電気絶縁体の表面に沿った絶縁距離の延長を図ることができる。
According to this aspect, it is possible to extend the insulation distance between the coil (14) and the yoke (11) along the surface of the electrical insulator.
第5態様に係る電磁石装置(10)では、第4態様において、第3フランジ部(193)及び第4フランジ部(194)は、コイルボビン(19)と一体に構成されている。
で は In the electromagnet device (10) according to the fifth aspect, in the fourth aspect, the third flange portion (193) and the fourth flange portion (194) are integrally formed with the coil bobbin (19).
この構成によれば、コイルボビン(19)、第3フランジ部(193)、及び第4フランジ部(194)の構成の簡略化を図ることができる。
According to this configuration, the configurations of the coil bobbin (19), the third flange portion (193), and the fourth flange portion (194) can be simplified.
第6態様に係る電磁石装置(10)では、第1~第5態様のいずれかにおいて、複数のフランジ部のうち、いずれか一のフランジ部は、コイルボビン(19)の回転を制限する。
で は In the electromagnet device (10) according to the sixth aspect, in any of the first to fifth aspects, any one of the plurality of flange portions restricts rotation of the coil bobbin (19).
この構成によれば、コイルボビン(19)の回転を制限することができる。
According to this configuration, the rotation of the coil bobbin (19) can be restricted.
第7態様に係る電磁石装置(10)では、第6態様において、第2フランジ部(192)は、複数のフランジ部のうち、軸方向においてコイル(14)から最も離れた位置に設けられている。一のフランジ部は、第2フランジ部(192)である。
In the electromagnet device (10) according to the seventh aspect, in the sixth aspect, the second flange portion (192) is provided at a position farthest from the coil (14) in the axial direction among the plurality of flange portions. . One flange portion is a second flange portion (192).
この態様によれば、第2フランジ部(192)が、コイルボビン(19)の回転を制限する機能を兼用することができる。
According to this aspect, the second flange portion (192) can also have a function of restricting the rotation of the coil bobbin (19).
第8態様に係る電磁石装置(10)では、第1~第7態様のいずれかにおいて、第1フランジ部(191)は、コイル(14)と電気的に接続されるコイル(14)端子を保持する。
In the electromagnet device (10) according to the eighth aspect, in any one of the first to seventh aspects, the first flange portion (191) holds a coil (14) terminal electrically connected to the coil (14). I do.
この態様によれば、コイル(14)端子と継鉄(11)との間における電気絶縁体の表面に沿った絶縁距離の延長を図ることができる。
According to this aspect, it is possible to extend the insulation distance between the coil (14) terminal and the yoke (11) along the surface of the electrical insulator.
第9態様に係る電磁継電器は、第1~第8態様のいずれかの電磁石装置(10)と、固定接点(311,321)と、可動接触子(8)と、を備える。可動接触子(8)は、可動接点(81,82)を有し、可動接点(81,82)が固定接点(311,321)に接触する閉位置と可動接点(81,82)が固定接点(311,321)から離れる開位置との間で移動する。電磁石装置(10)は、可動接触子(8)を移動させる。
電磁 An electromagnetic relay according to a ninth aspect includes the electromagnet device (10) according to any of the first to eighth aspects, fixed contacts (311, 321), and a movable contact (8). The movable contact (8) has a movable contact (81, 82), and a closed position where the movable contact (81, 82) contacts the fixed contact (311, 321) and the movable contact (81, 82) is a fixed contact. (311, 321) to move to an open position away from it. The electromagnet device (10) moves the movable contact (8).
この態様によれば、電磁石装置(10)において、コイル(14)と継鉄(11)との間における電気絶縁体の表面に沿った絶縁距離の延長を図ることができる。
According to this aspect, in the electromagnet device (10), the insulation distance between the coil (14) and the yoke (11) along the surface of the electrical insulator can be extended.
第10態様に係る電磁継電器は、第9態様において、電磁石装置(10)は、可動接触子(8)を前記軸方向に移動させるシャフト(15)を駆動する。
In the electromagnetic relay according to the tenth aspect, in the ninth aspect, the electromagnet device (10) drives a shaft (15) that moves the movable contact (8) in the axial direction.
この態様によれば、コイル(14)と継鉄(11)との間における電気絶縁体の表面に沿った絶縁距離の延長を図ることができる。
According to this aspect, it is possible to extend the insulation distance between the coil (14) and the yoke (11) along the surface of the electrical insulator.
10 電磁石装置
11 継鉄
14 コイル
15 シャフト
19 コイルボビン
191 第1フランジ部
192 第2フランジ部
193 第3フランジ部
194 第4フランジ部
311,321 固定接点
81,82 可動接点
8 可動接触子 DESCRIPTION OFSYMBOLS 10 Electromagnet apparatus 11 Yoke 14 Coil 15 Shaft 19 Coil bobbin 191 First flange 192 Second flange 193 Third flange 194 Fourth flange 311, 321 Fixed contacts 81, 82 Movable contacts 8 Movable contacts
11 継鉄
14 コイル
15 シャフト
19 コイルボビン
191 第1フランジ部
192 第2フランジ部
193 第3フランジ部
194 第4フランジ部
311,321 固定接点
81,82 可動接点
8 可動接触子 DESCRIPTION OF
Claims (10)
- コイルボビンと、
前記コイルボビンに巻かれているコイルと、
前記コイルが発生する磁束の経路の一部を形成する継鉄と、
電気絶縁性を有し、前記コイルの軸方向における前記コイルの一端側に設けられ、前記軸方向において隙間を空けて対向する複数のフランジ部と、を備え、
前記複数のフランジ部は、
第1フランジ部と、
前記軸方向において、前記第1フランジ部に対して前記コイルと反対側に設けられた第2フランジ部と、を含む、
電磁石装置。 A coil bobbin,
A coil wound on the coil bobbin;
A yoke that forms part of the path of the magnetic flux generated by the coil,
It has electrical insulation, is provided on one end side of the coil in the axial direction of the coil, and comprises a plurality of flange portions facing each other with a gap in the axial direction,
The plurality of flange portions,
A first flange portion,
A second flange portion provided on the opposite side to the coil with respect to the first flange portion in the axial direction.
Electromagnet device. - 前記第2フランジ部は、前記軸方向と直交する方向において、少なくとも一部が前記第1フランジ部よりも突出している、
請求項1に記載の電磁石装置。 The second flange portion at least partially protrudes from the first flange portion in a direction orthogonal to the axial direction.
The electromagnet device according to claim 1. - 前記複数のフランジ部は、前記コイルボビンと一体に構成されている、
請求項1又は2に記載の電磁石装置。 The plurality of flange portions are formed integrally with the coil bobbin,
The electromagnet device according to claim 1. - 電気絶縁性を有し、前記軸方向における前記コイルの他端側に設けられ、前記軸方向において隙間を空けて対向する少なくとも第3フランジ部及び第4フランジ部を、更に備え、
前記第4フランジ部は、前記軸方向において、前記第3フランジ部に対して前記コイルと反対側に設けられている、
請求項1~3のいずれか1項に記載の電磁石装置。 Further comprising at least a third flange portion and a fourth flange portion, which have electrical insulation properties, are provided on the other end side of the coil in the axial direction, and face each other with a gap in the axial direction;
The fourth flange portion is provided on the opposite side to the coil with respect to the third flange portion in the axial direction.
The electromagnet device according to any one of claims 1 to 3. - 前記第3フランジ部及び前記第4フランジ部は、前記コイルボビンと一体に構成されている、
請求項4に記載の電磁石装置。 The third flange portion and the fourth flange portion are integrally formed with the coil bobbin.
The electromagnet device according to claim 4. - 前記複数のフランジ部のうち、いずれか一のフランジ部は、前記コイルボビンの回転を制限する
請求項1~5のいずれか1項に記載の電磁石装置。 The electromagnet device according to any one of claims 1 to 5, wherein any one of the plurality of flange portions limits rotation of the coil bobbin. - 前記第2フランジ部は、前記複数のフランジ部のうち、前記軸方向において前記コイルから最も離れた位置に設けられ、
前記一のフランジ部は、前記第2フランジ部である、
請求項6に記載の電磁石装置。 The second flange portion is provided at a position farthest from the coil in the axial direction among the plurality of flange portions,
The one flange portion is the second flange portion,
An electromagnet device according to claim 6. - 前記第1フランジ部は、前記コイルと電気的に接続されるコイル端子を保持する、
請求項1~7のいずれか1項に記載の電磁石装置。 The first flange portion holds a coil terminal electrically connected to the coil;
The electromagnet device according to any one of claims 1 to 7. - 請求項1~8のいずれか1項に記載の電磁石装置と、
固定接点と、
可動接点を有し、前記可動接点が前記固定接点に接触する閉位置と前記可動接点が前記固定接点から離れる開位置との間で移動する可動接触子と、を備え、
前記電磁石装置は、前記可動接触子を移動させる、
電磁継電器。 An electromagnet device according to any one of claims 1 to 8,
Fixed contacts,
A movable contact having a movable contact, wherein the movable contact moves between a closed position where the movable contact contacts the fixed contact and an open position where the movable contact separates from the fixed contact;
The electromagnet device moves the movable contact,
Electromagnetic relay. - 前記電磁石装置は、前記可動接触子を前記軸方向に移動させるシャフトを駆動する、
請求項9に記載の電磁継電器。 The electromagnet device drives a shaft that moves the movable contact in the axial direction,
An electromagnetic relay according to claim 9.
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JP2018141600A JP7357193B2 (en) | 2018-07-27 | 2018-07-27 | electromagnetic relay |
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US4225836A (en) * | 1978-08-18 | 1980-09-30 | C.P. Clare International, N.V. | Magnetic relay |
US20120068475A1 (en) * | 2010-09-21 | 2012-03-22 | Remy International, Inc. | Starter motor assembly with soft start solenoid |
JP2012199178A (en) * | 2011-03-23 | 2012-10-18 | Denso Corp | Electromagnetic switch |
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JPS5571437U (en) * | 1978-11-10 | 1980-05-16 | ||
JPH0341904U (en) * | 1989-08-31 | 1991-04-22 | ||
JP3505979B2 (en) * | 1997-10-20 | 2004-03-15 | 株式会社デンソー | Starter |
JP3735492B2 (en) | 1999-07-19 | 2006-01-18 | 三菱電機株式会社 | Auxiliary rotary starter magnet switch |
JP2015220181A (en) | 2014-05-20 | 2015-12-07 | パナソニックIpマネジメント株式会社 | Contact device |
CN111344829B (en) | 2017-11-21 | 2022-11-22 | 三菱电机株式会社 | Electromagnetic switch device for starter |
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Publication number | Priority date | Publication date | Assignee | Title |
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US4225836A (en) * | 1978-08-18 | 1980-09-30 | C.P. Clare International, N.V. | Magnetic relay |
US20120068475A1 (en) * | 2010-09-21 | 2012-03-22 | Remy International, Inc. | Starter motor assembly with soft start solenoid |
JP2012199178A (en) * | 2011-03-23 | 2012-10-18 | Denso Corp | Electromagnetic switch |
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