WO2019208918A1 - Liquid crystal panel and method for etching liquid crystal panel - Google Patents
Liquid crystal panel and method for etching liquid crystal panel Download PDFInfo
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- WO2019208918A1 WO2019208918A1 PCT/KR2019/001492 KR2019001492W WO2019208918A1 WO 2019208918 A1 WO2019208918 A1 WO 2019208918A1 KR 2019001492 W KR2019001492 W KR 2019001492W WO 2019208918 A1 WO2019208918 A1 WO 2019208918A1
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- liquid crystal
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1339—Gaskets; Spacers; Sealing of cells
Definitions
- the present invention relates to a liquid crystal panel and an etching method for the liquid crystal panel, and more particularly to the liquid crystal panel and the liquid crystal panel etching method which can be easily bent because the liquid crystal panel is uniformly etched by the etching liquid. It is about.
- the display device includes a liquid crystal display device, an organic electro-luminescence display device, a plasma display panel, and a field emission display device.
- liquid crystal displays have advantages such as light weight, small size, low power consumption, and full color video, and are widely applied to mobile phones, navigation, monitors, and televisions.
- the liquid crystal display displays an image corresponding to the video signal by adjusting the light transmittance of the liquid crystal cells on the liquid crystal panel.
- the liquid crystal panel includes a lower substrate, an upper substrate, and a liquid crystal layer interposed between these substrates.
- a TFT-LCD using a thin film transistor (TFT) as a switching element is mainly used.
- a plurality of display signal lines such as a gate line, a data line, a plurality of thin film transistors, and a pixel electrode, are formed on a lower substrate of two substrates of a liquid crystal panel disposed to face each other, and a color filter and a common electrode are formed on an upper substrate of two substrates. Is formed.
- the liquid crystal panel is generally manufactured in a flat shape, when a curved display is required, an etching liquid is sprayed onto the liquid crystal panel to thin the liquid crystal panel to a predetermined thickness and then bend the liquid crystal panel.
- a driving circuit unit may be installed at an edge of the liquid crystal panel, and the driving circuit unit may include a printed circuit board (PCB) for transmitting signals and a tape carrier package (TCP) for connecting the printed circuit board and the liquid crystal panel. do.
- PCB printed circuit board
- TCP tape carrier package
- the edge portion of the liquid crystal panel may be easily broken, so that the masking operation is performed to prevent the etchant from being injected into the edge of the liquid crystal panel.
- the background art of the present invention is Republic of Korea Patent Registration No. 10-1333770 (Nov. 21, 2013 registered, name of the invention: an etching apparatus, a curved display panel manufacturing apparatus including the same, a curved display panel manufacturing method using the same, and thereby Manufactured curved display panel).
- the present invention has been made to improve the above problems, and an object of the present invention is that the liquid crystal panel is uniformly etched by the etching solution, so that the bending of the liquid crystal panel can be easily performed. To provide.
- a liquid crystal panel includes: a first substrate, a second substrate spaced apart from the first substrate, a liquid crystal layer positioned between the first substrate and the second substrate, and a first substrate and a second substrate. It is characterized in that the edge of the sealing by sealing the outer side of the liquid crystal layer is attached by heat fusion.
- the sealing portion is characterized in that formed by the irradiation of the laser beam.
- the edge of the first substrate and the second substrate is characterized in that it is cut by laser cutting after the etching is completed.
- the etching is completed is characterized in that the curved surface is fixed.
- Etching method for a liquid crystal panel comprises the steps of: supplying a liquid crystal panel having a liquid crystal layer between the first substrate and the second substrate, and irradiated with light along the edge of the liquid crystal panel sealed on the outside of the liquid crystal panel Forming a portion and etching the liquid crystal panel in which the sealing portion is formed.
- the edge of the liquid crystal panel is irradiated with a laser beam to heat-bond the edges of the first substrate and the second substrate.
- the front surface of the first substrate and the second substrate in contact with the etchant is uniformly etched, characterized in that no step is formed.
- the method may further include cutting an edge of the liquid crystal panel after etching the liquid crystal panel.
- the liquid crystal panel is cut by irradiating a laser to the edge of the liquid crystal panel.
- the method may further include bent and fixing the liquid crystal panel whose edges are cut in a curved shape.
- the bending of the liquid crystal panel can be easily performed and the phenomenon of preventing the liquid crystal panel from being damaged can be prevented. Can be.
- the present invention eliminates a separate masking operation for protecting the edge of the liquid crystal panel before etching, productivity can be improved by shortening the production time.
- FIG. 1 is a flowchart illustrating an etching method of a liquid crystal panel according to an exemplary embodiment of the present invention.
- FIG. 2 is a perspective view illustrating a liquid crystal panel according to an embodiment of the present invention.
- FIG 3 is a perspective view illustrating a state in which a sealing unit is formed on an edge of a liquid crystal panel according to an exemplary embodiment of the present invention.
- FIG. 4 is a cross-sectional view illustrating a state in which a sealing unit is formed on an edge of a liquid crystal panel according to an exemplary embodiment of the present invention.
- FIG. 5 is a view illustrating a state in which an etchant is sprayed on the outside of the liquid crystal panel according to an exemplary embodiment of the present invention.
- FIG. 6 is a perspective view showing a state of cutting the edge of the liquid crystal panel according to an embodiment of the present invention.
- FIG. 7 is a cross-sectional view illustrating a curved state of the liquid crystal panel according to the exemplary embodiment of the present invention.
- FIG. 1 is a flowchart illustrating an etching method of a liquid crystal panel according to an embodiment of the present invention
- FIG. 2 is a perspective view showing a liquid crystal panel according to an embodiment of the present invention
- FIG. 3 is an embodiment of the present invention.
- 4 is a perspective view illustrating a state in which a sealing unit is formed at an edge of a liquid crystal panel according to an embodiment of the present invention.
- FIG. 4 is a cross-sectional view illustrating a state in which a sealing unit is formed at an edge of a liquid crystal panel according to an embodiment of the present invention.
- FIG. 6 is a view illustrating a state in which an etchant is injected to the outside of the liquid crystal panel according to an exemplary embodiment.
- FIG. 6 is a perspective view illustrating a state of cutting the edge of the liquid crystal panel according to the exemplary embodiment.
- FIG. A cross-sectional view illustrating a state in which a liquid crystal panel according to an embodiment of the present invention is bent in a curved shape.
- the liquid crystal panel 1 includes a first substrate 10 and a second substrate spaced apart from the first substrate 10. 20 and the liquid crystal layer 30 positioned between the first substrate 10 and the second substrate 20 and the edges 12 and 22 of the first substrate 10 and the second substrate 20.
- the sealing part 40 which adheres by heat fusion and seals the outer side of the liquid crystal layer 30 is included.
- the liquid crystal panel 1 may be variously modified within a technical concept of contacting a plurality of glasses.
- the liquid crystal panel 1 according to the exemplary embodiment is coupled in a state where the first substrate 10 and the second substrate 20 face each other, and the liquid crystal layer is interposed between the first substrate 10 and the second substrate 20. 30 is provided.
- the first substrate 10 is a TFT substrate and the second substrate 20 is a CF substrate.
- the first substrate 10 and the second substrate 20 are spaced at set intervals, and a liquid crystal is injected between the first substrate 10 and the second substrate 20 to form the liquid crystal layer 30.
- the sealing part 40 is attached after the edge 12 of the first substrate 10 and the edge 22 of the second substrate 20 are melted by heat fusion. It may be formed in various shapes within the technical spirit of sealing the outside of the layer (30). Sealing unit 40 according to an embodiment is formed by the irradiation of the laser beam irradiated from the sealing device (50).
- the liquid crystal panel 1 is etched to a predetermined thickness using a method of spraying or applying an etchant to the liquid crystal panel 1 having the sealing portion 40 formed thereon.
- the liquid crystal panel 1 according to the exemplary embodiment is etched by the etchant injected from the etching apparatus 70.
- edge 12 of the first substrate 10 and the edge 22 of the second substrate 20 are cut by laser cutting after the etching is completed.
- the laser generated by the cutting device 60 is irradiated to a point within 1 mm from the end of the liquid crystal panel 1 so that cracks may occur or the edge 12 of the first substrate 10 having an uneven plane and the second substrate.
- the edge 22 of 20 is cut off.
- first substrate 10 and the second substrate 20 having completed etching have the same thickness over the entire area. Therefore, as illustrated in FIG. 7, the bending operation of bending the liquid crystal panel 1 in a curved shape may be more easily performed.
- an etching method for a liquid crystal panel according to the present invention includes a liquid crystal panel 1 having a liquid crystal layer 30 between a first substrate 10 and a second substrate 20. It has a step (S10) of supplying.
- the edges 12 and 22 of the first and second substrates 10 and 20 are irradiated by irradiating a laser beam to the edges 12 and 22 of the liquid crystal panel 1. Since it is thermally fused to form a sealing portion (40).
- the laser irradiated from the sealing device 50 provided above the liquid crystal panel 1 is irradiated to the edges 12 and 22 of the liquid crystal panel 1 in which the liquid crystal layer 30 is formed.
- the edge 12 of the first substrate 10 and the edge 22 of the second substrate 20 to which the laser is irradiated are melted and fused to form a sealing portion 40 on the outer side of the liquid crystal layer 30. Therefore, the liquid crystal layer 30 may be prevented from being damaged from the etchant, and the liquid crystal layer 30 may be prevented from leaking to the outside of the liquid crystal panel 1. In addition, due to the installation of the sealing part 40, a time and a cost required for installing or removing a separate masking tape may be reduced.
- the liquid crystal panel 1 in which the sealing part 40 is formed is etched (S30). After moving the liquid crystal panel 1 having the sealing portion 40 formed around the edges 12 and 22 to a position facing the etching apparatus 70, the liquid crystal panel 1 by the etching liquid sprayed from the etching apparatus 70. Both sides of are etched. In the step of etching the liquid crystal panel 1, since the entire area of the first substrate 10 and the second substrate 20 in contact with the etchant is etched uniformly so that no step is formed, the defective rate of post processing may be reduced.
- the edges 12 and 22 of the liquid crystal panel 1 are cut (S40).
- the edges 12 and 22 of the liquid crystal panel 1 may be cut by a tool having a blade, or may be cut by irradiation of light rays.
- the liquid crystal panel 1 is cut by irradiating a laser to the edges 12 and 22 of the liquid crystal panel 1.
- the cutting device 60 is installed on the upper side facing the liquid crystal panel 1, and the laser beam irradiated from the cutting device 60 is irradiated along the edges 12 and 22 of the liquid crystal panel 1 and the liquid crystal panel 1. Cut the edges 12, 22 of the. If the edges 12 and 22 of the liquid crystal panel 1 are not cut, when the edges 12 and 22 of the liquid crystal panel 1 do not form a flat surface, the liquid crystal panel 1 is curved. It is more likely to cause cracks.
- the laser irradiated from the cutting device 60 is irradiated along the edges 12 and 22 of the liquid crystal panel 1 so that the sealing portion formed by heat fusion when cutting the edges 12 and 22 of the liquid crystal panel 1 ( 40 may also be cut together, and if necessary, only the edges 12 and 22 of the liquid crystal panel 1 may be cut, leaving the seal 40.
- the liquid crystal panel 1 in which the edges 12 and 22 are cut is curved and fixed in a curved shape (S50).
- S50 a curved shape
- the edges 12 and 22 of the liquid crystal panel 1 are removed, and the liquid crystal panel 1 is bent by bending the liquid crystal panel 1. Is formed into a curved shape.
- the liquid crystal panel 1 can be bent easily. The phenomenon that the liquid crystal panel 1 is damaged can also be prevented.
- productivity can be improved by shortening the production time, and the liquid crystal panel 1 is damaged when the masking tape is removed. The phenomenon can also be prevented.
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Abstract
Disclosed are a liquid crystal panel and a method for etching the liquid crystal panel. A liquid crystal panel according to the present invention is characterized by comprising: a first substrate; a second substrate installed spaced apart from the first substrate; a liquid crystal layer positioned between the first substrate and the second substrate; and a sealing part which seals the outside of the liquid crystal layer while the edges of the first substrate and the second substrate are attached by means of thermal bonding.
Description
본 발명은 액정패널 및 액정패널용 식각방법에 관한 것으로, 보다 상세하게는 식각액에 의해 액정패널이 균일하게 식각이 이루어지므로 액정패널의 벤딩이 용이하게 이루어질 수 있는 액정패널 및 액정패널용 식각방법에 관한 것이다.The present invention relates to a liquid crystal panel and an etching method for the liquid crystal panel, and more particularly to the liquid crystal panel and the liquid crystal panel etching method which can be easily bent because the liquid crystal panel is uniformly etched by the etching liquid. It is about.
정보화 사회의 발달로 인해, 정보를 표시할 수 있는 표시 장치가 활발히 개발되고 있다. 표시 장치는 액정표시장치(liquid crystal display device), 유기 발광 표시장치(organic electro-luminescence display device), 플라즈마 표시장치(plasma display panel) 및 전계 방출 표시장치(field emission display device)를 포함한다.Due to the development of the information society, display devices capable of displaying information have been actively developed. The display device includes a liquid crystal display device, an organic electro-luminescence display device, a plasma display panel, and a field emission display device.
이 중에서 액정표시장치는 경박 단소, 저 소비 전력 및 풀 컬러 동영상 구현과 같은 장점이 있어서, 모바일 폰, 네비게이션, 모니터, 텔레비전에 널리 적용되고 있다.Among these, liquid crystal displays have advantages such as light weight, small size, low power consumption, and full color video, and are widely applied to mobile phones, navigation, monitors, and televisions.
액정표시장치는 액정패널 상의 액정셀들의 광 투과율을 조절함으로써 비디오신호에 해당하는 영상을 표시한다. 통상적으로, 액정패널은 하부 기판, 상부 기판 및 이들 기판들 사이에 게재된 액정층을 포함한다.The liquid crystal display displays an image corresponding to the video signal by adjusting the light transmittance of the liquid crystal cells on the liquid crystal panel. Typically, the liquid crystal panel includes a lower substrate, an upper substrate, and a liquid crystal layer interposed between these substrates.
액정표시장치는 박막 트랜지스터(Thin Film Transistor; TFT)를 스위칭 소자로 이용한 TFT-LCD가 주로 이용된다. 서로 마주하도록 배치되는 액정패널의 두 기판 중 하부 기판에는 게이트선과 데이터선과 다수의 박막 트랜지스터와 화소 전극 등 복수의 표시 신호선이 형성되며, 두 기판 중 상부 기판에는 색 필터(Color Filter)와 공통 전극이 형성된다.As the liquid crystal display device, a TFT-LCD using a thin film transistor (TFT) as a switching element is mainly used. A plurality of display signal lines, such as a gate line, a data line, a plurality of thin film transistors, and a pixel electrode, are formed on a lower substrate of two substrates of a liquid crystal panel disposed to face each other, and a color filter and a common electrode are formed on an upper substrate of two substrates. Is formed.
이러한 액정패널은 통상 평평한 형태로 제조되므로 곡면 형태의 디스플레이가 필요한 경우 액정패널에 식각액을 분사하여 액정패널을 설정된 두께로 얇게 한 후 액정패널을 굽히는 공정을 실시한다.Since the liquid crystal panel is generally manufactured in a flat shape, when a curved display is required, an etching liquid is sprayed onto the liquid crystal panel to thin the liquid crystal panel to a predetermined thickness and then bend the liquid crystal panel.
액정패널의 테두리부에는 구동회로부가 설치될 수 있으며, 이러한 구동회로부는 신호를 전달하는 인쇄회로기판(Printed Circuit Board; PCB) 및 인쇄회로기판과 액정패널을 연결하는 TCP(Tape Carrier Package)를 포함한다. 또한 액정패널의 테두리부에 식각액이 분사된 경우, 액정패널의 테두리부가 쉽게 부서질 수 있으므로 액정패널의 테두리부에는 식각액이 분사되지 못하도록 마스킹 작업이 이루어진다.A driving circuit unit may be installed at an edge of the liquid crystal panel, and the driving circuit unit may include a printed circuit board (PCB) for transmitting signals and a tape carrier package (TCP) for connecting the printed circuit board and the liquid crystal panel. do. In addition, when the etchant is injected into the edge of the liquid crystal panel, the edge portion of the liquid crystal panel may be easily broken, so that the masking operation is performed to prevent the etchant from being injected into the edge of the liquid crystal panel.
종래에는 식각이 이루어진 액정패널을 벤딩할 경우, 식각이 이루어지지 않는 액정패널의 테두리부가 식각이 이루어진 부분 대비 두꺼운 두께를 가지므로, 벤딩 작업시 테두리부가 파손되는 문제점이 있다. 따라서 이를 개선할 필요성이 요청된다.Conventionally, when bending an etched liquid crystal panel, since the edge portion of the liquid crystal panel which is not etched has a thicker thickness than the portion where the etch is performed, the edge portion is damaged during bending. Therefore, there is a need for improvement.
본 발명의 배경기술은 대한민국 특허등록번호 제10-1333770호(2013.11.21 등록, 발명의 명칭: 에칭 장치와, 이를 포함한 곡면 디스플레이 패널 제조 장치와, 이를 이용한 곡면 디스플레이 패널 제조 방법과, 그리고 이에 의해 제조된 곡면 디스플레이 패널)에 게시되어 있다.The background art of the present invention is Republic of Korea Patent Registration No. 10-1333770 (Nov. 21, 2013 registered, name of the invention: an etching apparatus, a curved display panel manufacturing apparatus including the same, a curved display panel manufacturing method using the same, and thereby Manufactured curved display panel).
본 발명은 상기와 같은 문제점을 개선하기 위해 창출된 것으로, 본 발명의 목적은 식각액에 의해 액정패널이 균일하게 식각이 이루어지므로 액정패널의 벤딩이 용이하게 이루어질 수 있는 액정패널 및 액정패널용 식각방법을 제공하는 것이다.The present invention has been made to improve the above problems, and an object of the present invention is that the liquid crystal panel is uniformly etched by the etching solution, so that the bending of the liquid crystal panel can be easily performed. To provide.
본 발명에 따른 액정패널은: 제1기판과, 제1기판과 이격된 상태로 설치되는 제2기판과, 제1기판과 제2기판의 사이에 위치하는 액정층 및 제1기판과 제2기판의 테두리가 열융착에 의해 붙어서 액정층의 외측을 실링하는 밀봉부를 포함하는 것을 특징으로 한다.According to the present invention, a liquid crystal panel includes: a first substrate, a second substrate spaced apart from the first substrate, a liquid crystal layer positioned between the first substrate and the second substrate, and a first substrate and a second substrate. It is characterized in that the edge of the sealing by sealing the outer side of the liquid crystal layer is attached by heat fusion.
또한 밀봉부는 레이저 광선의 조사로 형성되는 것을 특징으로 한다.In addition, the sealing portion is characterized in that formed by the irradiation of the laser beam.
또한 제1기판과 제2기판의 테두리는 식각이 완료된 후 레이저 커팅으로 절단되는 것을 특징으로 한다.In addition, the edge of the first substrate and the second substrate is characterized in that it is cut by laser cutting after the etching is completed.
또한 식각이 완료된 제1기판과 제2기판은 곡면 형상으로 휘어져서 고정되는 것을 특징으로 한다.In addition, the first substrate and the second substrate, the etching is completed is characterized in that the curved surface is fixed.
본 발명에 따른 액정패널용 식각방법은: 제1기판과 제2기판의 사이에 액정층이 구비된 액정패널을 공급하는 단계와, 액정패널의 테두리를 따라 광선을 조사하여 액정패널의 외측에 밀봉부를 형성하는 단계 및 밀봉부가 형성된 액정패널을 식각하는 단계를 포함하는 것을 특징으로 한다.Etching method for a liquid crystal panel according to the present invention comprises the steps of: supplying a liquid crystal panel having a liquid crystal layer between the first substrate and the second substrate, and irradiated with light along the edge of the liquid crystal panel sealed on the outside of the liquid crystal panel Forming a portion and etching the liquid crystal panel in which the sealing portion is formed.
또한 밀봉부를 형성하는 단계에서, 액정패널의 테두리에 레이저 광선을 조사하여 제1기판과 제2기판의 테두리를 열융착시키는 것을 특징으로 한다.In the forming of the sealing unit, the edge of the liquid crystal panel is irradiated with a laser beam to heat-bond the edges of the first substrate and the second substrate.
또한 액정패널을 식각하는 단계에서, 식각액과 접촉하는 제1기판과 제2기판의 전면적이 균일하게 식각되어 단차가 형성되지 않는 것을 특징으로 한다.In addition, in the step of etching the liquid crystal panel, the front surface of the first substrate and the second substrate in contact with the etchant is uniformly etched, characterized in that no step is formed.
또한 액정패널을 식각하는 단계 후에 액정패널의 테두리를 커팅하는 단계를 더 포함하는 것을 특징으로 한다.The method may further include cutting an edge of the liquid crystal panel after etching the liquid crystal panel.
또한 액정패널의 테두리를 커팅하는 단계는, 액정패널의 테두리에 레이저를 조사하여 액정패널을 커팅하는 것을 특징으로 한다.In the cutting of the edge of the liquid crystal panel, the liquid crystal panel is cut by irradiating a laser to the edge of the liquid crystal panel.
또한 테두리가 커팅된 액정패널을 곡면 형상으로 휘어서 고정시키는 단계를 더 포함하는 것을 특징으로 한다.The method may further include bent and fixing the liquid crystal panel whose edges are cut in a curved shape.
본 발명에 따른 액정패널 및 액정패널용 식각방법은, 액정패널의 테두리를 포함한 액정패널의 표면이 균일하게 식각이 이루어지므로 액정패널의 벤딩이 용이하게 이루어질 수 있으며 액정패널이 파손되는 현상도 방지할 수 있다.In the liquid crystal panel and the etching method for the liquid crystal panel according to the present invention, since the surface of the liquid crystal panel including the edge of the liquid crystal panel is uniformly etched, the bending of the liquid crystal panel can be easily performed and the phenomenon of preventing the liquid crystal panel from being damaged can be prevented. Can be.
또한 본 발명은 식각 전에 액정패널의 테두리를 보호하기 위한 별도의 마스킹작업이 생략되므로 생산시간을 단축하여 생산성을 향상시킬 수 있다.In addition, since the present invention eliminates a separate masking operation for protecting the edge of the liquid crystal panel before etching, productivity can be improved by shortening the production time.
도 1은 본 발명의 일 실시예에 따른 액정패널의 식각방법을 도시한 순서도이다.1 is a flowchart illustrating an etching method of a liquid crystal panel according to an exemplary embodiment of the present invention.
도 2는 본 발명의 일 실시예에 따른 액정패널을 도시한 사시도이다.2 is a perspective view illustrating a liquid crystal panel according to an embodiment of the present invention.
도 3은 본 발명의 일 실시예에 따른 액정패널의 테두리에 밀봉부가 형성되는 상태를 도시한 사시도이다.3 is a perspective view illustrating a state in which a sealing unit is formed on an edge of a liquid crystal panel according to an exemplary embodiment of the present invention.
도 4는 본 발명의 일 실시예에 따른 액정패널의 테두리에 밀봉부가 형성된 상태를 도시한 단면도이다.4 is a cross-sectional view illustrating a state in which a sealing unit is formed on an edge of a liquid crystal panel according to an exemplary embodiment of the present invention.
도 5는 본 발명의 일 실시예에 따른 액정패널의 외측에 식각액이 분사되는 상태를 도시한 도면이다.5 is a view illustrating a state in which an etchant is sprayed on the outside of the liquid crystal panel according to an exemplary embodiment of the present invention.
도 6은 본 발명의 일 실시예에 따른 액정패널의 테두리를 커팅하는 상태를 도시한 사시도이다.6 is a perspective view showing a state of cutting the edge of the liquid crystal panel according to an embodiment of the present invention.
도 7은 본 발명의 일 실시예에 따른 액정패널이 곡면형상으로 벤딩된 상태를 도시한 단면도이다.FIG. 7 is a cross-sectional view illustrating a curved state of the liquid crystal panel according to the exemplary embodiment of the present invention. FIG.
이하 첨부된 도면들을 참조하여 본 발명의 일 실시예에 따른 액정패널 및 액정패널용 식각방법를 설명한다. 이 과정에서 도면에 도시된 선들의 두께나 구성요소의 크기 등은 설명의 명료성과 편의상 과장되게 도시되어 있을 수 있다. Hereinafter, a liquid crystal panel and an etching method for a liquid crystal panel according to an embodiment of the present invention will be described with reference to the accompanying drawings. In this process, the thickness of the lines or the size of the components shown in the drawings may be exaggerated for clarity and convenience of description.
또한 후술되는 용어들은 본 발명에서의 기능을 고려하여 정의된 용어들로서, 이는 사용자, 운용자의 의도 또는 관례에 따라 달라질 수 있다. 그러므로 이러한 용어들에 대한 정의는 본 명세서 전반에 걸친 내용을 토대로 내려져야 할 것이다.In addition, terms to be described later are terms defined in consideration of functions in the present invention, which may vary according to a user's or operator's intention or custom. Therefore, the definitions of these terms should be made based on the contents throughout the specification.
도 1은 본 발명의 일 실시예에 따른 액정패널의 식각방법을 도시한 순서도이며, 도 2는 본 발명의 일 실시예에 따른 액정패널을 도시한 사시도이며, 도 3은 본 발명의 일 실시예에 따른 액정패널의 테두리에 밀봉부가 형성되는 상태를 도시한 사시도이며, 도 4는 본 발명의 일 실시예에 따른 액정패널의 테두리에 밀봉부가 형성된 상태를 도시한 단면도이며, 도 5는 본 발명의 일 실시예에 따른 액정패널의 외측에 식각액이 분사되는 상태를 도시한 도면이며, 도 6은 본 발명의 일 실시예에 따른 액정패널의 테두리를 커팅하는 상태를 도시한 사시도이며, 도 7은 본 발명의 일 실시예에 따른 액정패널이 곡면형상으로 벤딩된 상태를 도시한 단면도이다.1 is a flowchart illustrating an etching method of a liquid crystal panel according to an embodiment of the present invention, FIG. 2 is a perspective view showing a liquid crystal panel according to an embodiment of the present invention, and FIG. 3 is an embodiment of the present invention. 4 is a perspective view illustrating a state in which a sealing unit is formed at an edge of a liquid crystal panel according to an embodiment of the present invention. FIG. 4 is a cross-sectional view illustrating a state in which a sealing unit is formed at an edge of a liquid crystal panel according to an embodiment of the present invention. FIG. 6 is a view illustrating a state in which an etchant is injected to the outside of the liquid crystal panel according to an exemplary embodiment. FIG. 6 is a perspective view illustrating a state of cutting the edge of the liquid crystal panel according to the exemplary embodiment. FIG. A cross-sectional view illustrating a state in which a liquid crystal panel according to an embodiment of the present invention is bent in a curved shape.
도 2 내지 도 4에 도시된 바와 같이, 본 발명의 일 실시예에 따른 액정패널(1)은, 제1기판(10)과, 제1기판(10)과 이격된 상태로 설치되는 제2기판(20)과, 제1기판(10)과 제2기판(20)의 사이에 위치하는 액정층(30) 및 제1기판(10)과 제2기판(20)의 테두리(12,22)가 열융착에 의해 붙어서 액정층(30)의 외측을 실링하는 밀봉부(40)를 포함한다.As shown in FIG. 2 to FIG. 4, the liquid crystal panel 1 according to the exemplary embodiment of the present invention includes a first substrate 10 and a second substrate spaced apart from the first substrate 10. 20 and the liquid crystal layer 30 positioned between the first substrate 10 and the second substrate 20 and the edges 12 and 22 of the first substrate 10 and the second substrate 20. The sealing part 40 which adheres by heat fusion and seals the outer side of the liquid crystal layer 30 is included.
액정패널(1)은 복수의 글라스를 접하는 기술사상 안에서 다양한 변형이 가능하다. 일 실시예에 따른 액정패널(1)은 제1기판(10)과 제2기판(20)이 마주하는 상태로 결합되며, 제1기판(10)과 제2기판(20)의 사이에는 액정층(30)이 구비된다.The liquid crystal panel 1 may be variously modified within a technical concept of contacting a plurality of glasses. The liquid crystal panel 1 according to the exemplary embodiment is coupled in a state where the first substrate 10 and the second substrate 20 face each other, and the liquid crystal layer is interposed between the first substrate 10 and the second substrate 20. 30 is provided.
일 실시예에 따른 제1기판(10)은 TFT기판이며 제2기판(20)은 CF기판이다. 제1기판(10)과 제2기판(20)은 설정된 간격으로 이격되며, 제1기판(10)과 제2기판(20)의 사이에 액정이 주입되어 액정층(30)을 형성한다.According to an embodiment, the first substrate 10 is a TFT substrate and the second substrate 20 is a CF substrate. The first substrate 10 and the second substrate 20 are spaced at set intervals, and a liquid crystal is injected between the first substrate 10 and the second substrate 20 to form the liquid crystal layer 30.
도 3과 도 4에 도시된 바와 같이, 밀봉부(40)는 제1기판(10)의 테두리(12)와 제2기판(20)의 테두리(22)가 열융착에 의해 녹아내린 후 붙어서 액정층(30)의 외측을 실링하는 기술사상 안에서 다양한 형상으로 형성될 수 있다. 일 실시예에 따른 밀봉부(40)는 밀봉장치(50)에서 조사되는 레이저 광선의 조사로 형성된다.As shown in FIG. 3 and FIG. 4, the sealing part 40 is attached after the edge 12 of the first substrate 10 and the edge 22 of the second substrate 20 are melted by heat fusion. It may be formed in various shapes within the technical spirit of sealing the outside of the layer (30). Sealing unit 40 according to an embodiment is formed by the irradiation of the laser beam irradiated from the sealing device (50).
도 6에 도시된 바와 같이, 밀봉부(40)가 형성된 액정패널(1)에 식각액을 분사하거나 도포하는 방법을 사용하여 액정패널(1)을 설정된 두께로 식각한다. 일 실시예에 따른 액정패널(1)은 식각장치(70)에서 분사되는 식각액에 의해 식각이 이루어진다. As illustrated in FIG. 6, the liquid crystal panel 1 is etched to a predetermined thickness using a method of spraying or applying an etchant to the liquid crystal panel 1 having the sealing portion 40 formed thereon. The liquid crystal panel 1 according to the exemplary embodiment is etched by the etchant injected from the etching apparatus 70.
또한 제1기판(10)의 테두리(12)와 제2기판(20)의 테두리(22)는 식각이 완료된 후 레이저 커팅으로 절단된다. 커팅장치(60)에서 발생된 레이저는 액정패널(1)의 단부에서 1mm 이내의 지점에 조사되어 크랙이 발생하거나 고르지 못한 평면을 구비한 제1기판(10)의 테두리(12)와 제2기판(20)의 테두리(22)를 절단한다.In addition, the edge 12 of the first substrate 10 and the edge 22 of the second substrate 20 are cut by laser cutting after the etching is completed. The laser generated by the cutting device 60 is irradiated to a point within 1 mm from the end of the liquid crystal panel 1 so that cracks may occur or the edge 12 of the first substrate 10 having an uneven plane and the second substrate. The edge 22 of 20 is cut off.
또한 식각이 완료된 제1기판(10)과 제2기판(20)은 전면적에 걸쳐서 동일한 두께를 갖는다. 따라서 도 7에 도시된 바와 같이 액정패널(1)이 곡면형상으로 굽어지는 벤딩작업을 보다 용이하게 할 수 있다.In addition, the first substrate 10 and the second substrate 20 having completed etching have the same thickness over the entire area. Therefore, as illustrated in FIG. 7, the bending operation of bending the liquid crystal panel 1 in a curved shape may be more easily performed.
이하에서는 첨부된 도면들을 참조하여 본 발명의 일 실시예에 따른 액정패널용 식각방법을 상세히 설명한다.Hereinafter, an etching method for a liquid crystal panel according to an exemplary embodiment of the present invention will be described in detail with reference to the accompanying drawings.
도 1과 도 2에 도시된 바와 같이 본 발명에 따른 액정패널용 식각방법은, 제1기판(10)과 제2기판(20)의 사이에 액정층(30)이 구비된 액정패널(1)을 공급하는 단계(S10)를 갖는다. As shown in FIGS. 1 and 2, an etching method for a liquid crystal panel according to the present invention includes a liquid crystal panel 1 having a liquid crystal layer 30 between a first substrate 10 and a second substrate 20. It has a step (S10) of supplying.
그리고 도 1, 도 3 및 도 4에 도시된 바와 같이, 액정패널(1)의 테두리(12,22)를 따라 광선을 조사하여 액정패널(1)의 외측에 밀봉부(40)를 형성하는 단계(S20)를 갖는다. 밀봉부(40)를 형성하는 단계에서, 액정패널(1)의 테두리(12,22)에 레이저 광선을 조사하여 제1기판(10)과 제2기판(20)의 테두리(12,22)를 열융착시키므로 밀봉부(40)를 형성한다. 액정패널(1)의 상측에 설치된 밀봉장치(50)에서 조사된 레이저는 액정층(30)이 형성된 액정패널(1)의 테두리(12,22)에 조사된다. 레이저가 조사된 제1기판(10)의 테두리(12)와 제2기판(20)의 테두리(22)는 녹아내리며 서로 융착되어 액정층(30)의 외측에 밀봉부(40)를 형성한다. 따라서 식각액으로 부터 액정층(30)이 파손됨을 방지할 수 있으며, 액정층(30)이 액정패널(1)의 외측으로 누설됨을 차단할 수 있다. 그리고 밀봉부(40)의 설치로 인해 별도의 마스킹 테잎을 설치하거나 제거하는 작업에 소요되는 시간과 비용을 절감할 수 있다.1, 3, and 4, irradiating light rays along edges 12 and 22 of the liquid crystal panel 1 to form the seal 40 on the outside of the liquid crystal panel 1. (S20). In the forming of the sealing part 40, the edges 12 and 22 of the first and second substrates 10 and 20 are irradiated by irradiating a laser beam to the edges 12 and 22 of the liquid crystal panel 1. Since it is thermally fused to form a sealing portion (40). The laser irradiated from the sealing device 50 provided above the liquid crystal panel 1 is irradiated to the edges 12 and 22 of the liquid crystal panel 1 in which the liquid crystal layer 30 is formed. The edge 12 of the first substrate 10 and the edge 22 of the second substrate 20 to which the laser is irradiated are melted and fused to form a sealing portion 40 on the outer side of the liquid crystal layer 30. Therefore, the liquid crystal layer 30 may be prevented from being damaged from the etchant, and the liquid crystal layer 30 may be prevented from leaking to the outside of the liquid crystal panel 1. In addition, due to the installation of the sealing part 40, a time and a cost required for installing or removing a separate masking tape may be reduced.
그리고 도 1과 도 5에 도시된 바와 같이 밀봉부(40)가 형성된 액정패널(1)을 식각하는 단계(S30)를 갖는다. 테두리(12,22) 주변에 밀봉부(40)가 형성된 액정패널(1)을 식각장치(70)와 마주하는 위치로 이동시킨 후 식각장치(70)에서 분사되는 식각액에 의해 액정패널(1)의 양 측면이 식각된다. 액정패널(1)을 식각하는 단계에서, 식각액과 접촉하는 제1기판(10)과 제2기판(20)의 전면적이 균일하게 식각되어 단차가 형성되지 않으므로 후가공의 불량율을 감소시킬 수 있다.1 and 5, the liquid crystal panel 1 in which the sealing part 40 is formed is etched (S30). After moving the liquid crystal panel 1 having the sealing portion 40 formed around the edges 12 and 22 to a position facing the etching apparatus 70, the liquid crystal panel 1 by the etching liquid sprayed from the etching apparatus 70. Both sides of are etched. In the step of etching the liquid crystal panel 1, since the entire area of the first substrate 10 and the second substrate 20 in contact with the etchant is etched uniformly so that no step is formed, the defective rate of post processing may be reduced.
그리고 도 1과 도 6에 도시된 바와 같이, 액정패널(1)을 식각하는 단계 후에 액정패널(1)의 테두리(12,22)를 커팅하는 단계(S40)를 갖는다. 액정패널(1)의 테두리(12,22)는 칼날을 구비한 공구에 의해 절단될 수 있으며, 광선의 조사로 절단될 수도 있다. 일 실시예에 따른 액정패널(1)의 테두리(12,22)를 커팅하는 단계는, 액정패널(1)의 테두리(12,22)에 레이저를 조사하여 액정패널(1)을 커팅한다. 액정패널(1)과 마주하는 상측에 커팅장치(60)가 설치되며, 커팅장치(60)에서 조사된 레이저는 액정패널(1)의 테두리(12,22)를 따라 조사되어 액정패널(1)의 테두리(12,22)를 커팅한다. 만약 액정패널(1)의 테두리(12,22)를 커팅하지 않는 경우, 액정패널(1)의 테두리(12,22)가 평면을 형성하지 못하므로 액정패널(1)을 곡면형상으로 휘는 작업시 크랙이 발생될 가능성이 높아진다.1 and 6, after the etching of the liquid crystal panel 1, the edges 12 and 22 of the liquid crystal panel 1 are cut (S40). The edges 12 and 22 of the liquid crystal panel 1 may be cut by a tool having a blade, or may be cut by irradiation of light rays. In the cutting of the edges 12 and 22 of the liquid crystal panel 1 according to the exemplary embodiment, the liquid crystal panel 1 is cut by irradiating a laser to the edges 12 and 22 of the liquid crystal panel 1. The cutting device 60 is installed on the upper side facing the liquid crystal panel 1, and the laser beam irradiated from the cutting device 60 is irradiated along the edges 12 and 22 of the liquid crystal panel 1 and the liquid crystal panel 1. Cut the edges 12, 22 of the. If the edges 12 and 22 of the liquid crystal panel 1 are not cut, when the edges 12 and 22 of the liquid crystal panel 1 do not form a flat surface, the liquid crystal panel 1 is curved. It is more likely to cause cracks.
한편 커팅장치(60)에서 조사된 레이저는 액정패널(1)의 테두리(12,22)를 따라 조사되어 액정패널(1)의 테두리(12,22)를 커팅할 때 열융착으로 형성된 밀봉부(40)도 함께 커팅할 수 있으며, 필요에 따라서는 밀봉부(40)는 남겨두고 액정패널(1)의 테두리(12,22)만 커팅할 수 있다.On the other hand, the laser irradiated from the cutting device 60 is irradiated along the edges 12 and 22 of the liquid crystal panel 1 so that the sealing portion formed by heat fusion when cutting the edges 12 and 22 of the liquid crystal panel 1 ( 40 may also be cut together, and if necessary, only the edges 12 and 22 of the liquid crystal panel 1 may be cut, leaving the seal 40.
그리고 도 1과 도 7에 도시된 바와 같이 테두리(12,22)가 커팅된 액정패널(1)을 곡면 형상으로 휘어서 고정시키는 단계(S50)를 갖는다. 액정패널(1)이 표면이 균일하게 단차 없이 식각이 완료된 상태에서 액정패널(1)의 테두리(12,22)를 일정 부분 제거하고, 액정패널(1)을 굽히는 벤딩작업으로 액정패널(1)을 곡면형상으로 형성한다.1 and 7, the liquid crystal panel 1 in which the edges 12 and 22 are cut is curved and fixed in a curved shape (S50). In the state where the surface of the liquid crystal panel 1 is etched without uniform step, the edges 12 and 22 of the liquid crystal panel 1 are removed, and the liquid crystal panel 1 is bent by bending the liquid crystal panel 1. Is formed into a curved shape.
상술한 바와 같이, 본 발명에 따르면 액정패널(1)의 테두리(12,22)를 포함한 액정패널(1)의 표면이 균일하게 식각이 이루어지므로 액정패널(1)의 벤딩이 용이하게 이루어질 수 있으며 액정패널(1)이 파손되는 현상도 방지할 수 있다. 또한 식각 전에 액정패널(1)의 테두리(12,22)를 보호하기 위한 별도의 마스킹작업이 생략되므로 생산시간을 단축하여 생산성을 향상시킬 수 있으며, 마스킹 테잎 제거시 액정패널(1)이 손상되는 현상도 방지할 수 있다.As described above, since the surface of the liquid crystal panel 1 including the edges 12 and 22 of the liquid crystal panel 1 is uniformly etched, the liquid crystal panel 1 can be bent easily. The phenomenon that the liquid crystal panel 1 is damaged can also be prevented. In addition, since the separate masking operation for protecting the edges 12 and 22 of the liquid crystal panel 1 is omitted before etching, productivity can be improved by shortening the production time, and the liquid crystal panel 1 is damaged when the masking tape is removed. The phenomenon can also be prevented.
본 발명은 도면에 도시된 실시예를 참고로 하여 설명되었으나 이는 예시적인 것에 불과하며, 당해 기술이 속하는 분야에서 통상의 지식을 가진 자라면 이로부터 다양한 변형 및 균등한 타 실시예가 가능하다는 점을 이해할 것이다. 따라서 본 발명의 진정한 기술적 보호범위는 아래의 특허청구범위에 의해서 정하여져야 할 것이다.Although the present invention has been described with reference to the embodiments shown in the drawings, this is merely exemplary, and it will be understood by those skilled in the art that various modifications and equivalent other embodiments are possible. will be. Therefore, the true technical protection scope of the present invention will be defined by the claims below.
Claims (10)
- 제1기판;First substrate;상기 제1기판과 이격된 상태로 설치되는 제2기판;A second substrate installed spaced apart from the first substrate;상기 제1기판과 상기 제2기판의 사이에 위치하는 액정층; 및A liquid crystal layer positioned between the first substrate and the second substrate; And상기 제1기판과 상기 제2기판의 테두리가 열융착에 의해 붙어서 상기 액정층의 외측을 실링하는 밀봉부;를 포함하는 것을 특징으로 하는 액정패널.And a sealing part sealing the outer side of the liquid crystal layer by attaching the edge of the first substrate and the second substrate by heat fusion.
- 제 1 항에 있어서,The method of claim 1,상기 밀봉부는 레이저 광선의 조사로 형성되는 것을 특징으로 하는 액정패널.The sealing unit is a liquid crystal panel, characterized in that formed by the irradiation of the laser beam.
- 제 1 항에 있어서,The method of claim 1,상기 제1기판과 상기 제2기판의 테두리는 식각이 완료된 후 레이저 커팅으로 절단되는 것을 특징으로 하는 액정패널.The edge of the first substrate and the second substrate is a liquid crystal panel, characterized in that after etching is completed by laser cutting.
- 제 1 항에 있어서,The method of claim 1,식각이 완료된 상기 제1기판과 상기 제2기판은 곡면 형상으로 휘어져서 고정되는 것을 특징으로 하는 액정패널.The first substrate and the second substrate, the etching is completed is curved in a curved shape, characterized in that the liquid crystal panel.
- 제1기판과 제2기판의 사이에 액정층이 구비된 액정패널을 공급하는 단계;Supplying a liquid crystal panel having a liquid crystal layer between the first substrate and the second substrate;상기 액정패널의 테두리를 따라 광선을 조사하여 상기 액정패널의 외측에 밀봉부를 형성하는 단계; 및Irradiating light rays along edges of the liquid crystal panel to form a sealing part on the outside of the liquid crystal panel; And상기 밀봉부가 형성된 상기 액정패널을 식각하는 단계;를 포함하는 것을 특징으로 하는 액정패널용 식각방법.And etching the liquid crystal panel in which the sealing part is formed.
- 제 5 항에 있어서,The method of claim 5,상기 밀봉부를 형성하는 단계에서, 상기 액정패널의 테두리에 레이저 광선을 조사하여 상기 제1기판과 상기 제2기판의 테두리를 열융착시키는 것을 특징으로 하는 액정패널용 식각방법.In the forming of the sealing part, the edge of the liquid crystal panel is irradiated with a laser beam to heat-bond the edge of the first substrate and the second substrate, the etching method for a liquid crystal panel.
- 제 5 항에 있어서,The method of claim 5,상기 액정패널을 식각하는 단계에서, 식각액과 접촉하는 상기 제1기판과 상기 제2기판의 전면적이 균일하게 식각되어 단차가 형성되지 않는 것을 특징으로 하는 액정패널용 식각방법.And etching the liquid crystal panel to uniformly etch the entire surface of the first substrate and the second substrate in contact with the etchant so that a step is not formed.
- 제 5 항에 있어서,The method of claim 5,상기 액정패널을 식각하는 단계 후에 상기 액정패널의 테두리를 커팅하는 단계;를 더 포함하는 것을 특징으로 하는 액정패널용 식각방법.And cutting edges of the liquid crystal panel after the etching of the liquid crystal panel.
- 제 8 항에 있어서,The method of claim 8,상기 액정패널의 테두리를 커팅하는 단계는, 상기 액정패널의 테두리에 레이저를 조사하여 상기 액정패널을 커팅하는 것을 특징으로 하는 액정패널용 식각방법.Cutting the edge of the liquid crystal panel, the liquid crystal panel etching method, characterized in that for cutting the liquid crystal panel by irradiating a laser on the edge of the liquid crystal panel.
- 제 8 항에 있어서,The method of claim 8,테두리가 커팅된 상기 액정패널을 곡면 형상으로 휘어서 고정시키는 단계;를 더 포함하는 것을 특징으로 하는 액정패널용 식각방법.Curving the liquid crystal panel cut edges in a curved shape; fixing the liquid crystal panel further comprising a.
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