WO2019131218A1 - Polarizing plate with adhesive layer - Google Patents
Polarizing plate with adhesive layer Download PDFInfo
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- WO2019131218A1 WO2019131218A1 PCT/JP2018/046106 JP2018046106W WO2019131218A1 WO 2019131218 A1 WO2019131218 A1 WO 2019131218A1 JP 2018046106 W JP2018046106 W JP 2018046106W WO 2019131218 A1 WO2019131218 A1 WO 2019131218A1
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- WIPO (PCT)
- Prior art keywords
- adhesive layer
- sensitive adhesive
- pressure
- polarizer
- weight
- Prior art date
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
- G02B5/3025—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state
- G02B5/3033—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/04—Non-macromolecular additives inorganic
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/06—Non-macromolecular additives organic
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J201/00—Adhesives based on unspecified macromolecular compounds
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/30—Adhesives in the form of films or foils characterised by the adhesive composition
- C09J7/38—Pressure-sensitive adhesives [PSA]
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J9/00—Adhesives characterised by their physical nature or the effects produced, e.g. glue sticks
- C09J9/02—Electrically-conducting adhesives
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B1/00—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
- H01B1/20—Conductive material dispersed in non-conductive organic material
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2203/00—Applications of adhesives in processes or use of adhesives in the form of films or foils
- C09J2203/318—Applications of adhesives in processes or use of adhesives in the form of films or foils for the production of liquid crystal displays
Definitions
- the present invention relates to a polarizing plate with a pressure-sensitive adhesive layer.
- polarizers In a liquid crystal display device, which is a typical image display device, polarizers (substantially, polarizers including a polarizer) are disposed on both sides of a liquid crystal cell due to the image forming system.
- a polarizer is typically manufactured by dyeing a polyvinyl alcohol (PVA) based resin film with a dichroic substance such as iodine.
- PVA polyvinyl alcohol
- iodine dichroic substance
- JP 2012-247574 A JP, 2017-102476, A JP, 2015-094906, A JP, 2015-094907, A
- the present invention has been made to solve the above-mentioned problems, and its main object is to provide a pressure-sensitive adhesive layer-attached polarizing plate which is thin and has excellent moisture resistance.
- the pressure-sensitive adhesive layer-attached polarizing plate of the present invention has a polarizer, a protective film disposed on one side of the polarizer, and a pressure-sensitive adhesive layer disposed on the other side of the polarizer.
- the iodine content of the polarizer is 10% by weight to 25% by weight
- the pressure-sensitive adhesive layer contains a conductive agent
- the conductive agent contains an inorganic cationic salt.
- the inorganic cation salt is a lithium salt.
- the anion constituting the anion part of the inorganic cation salt is represented by the following general formulas (1) to (4) (1): (C n F 2 n + 1 SO 2 ) 2 N ⁇ (n is an integer of 1 to 10), (2): CF 2 (C m F 2 m SO 2 ) 2 N ⁇ (m is an integer of 1 to 10), (3): - O 3 S (CF 2) l SO 3 - (l is an integer of from 1 to 10), (4) :( C p F 2p + 1 SO 2) N - (C q F 2q + 1 SO 2), (p, q is an integer of 1 to 10), It is selected from the anion represented by In one embodiment, the content of the inorganic cation salt is 0.01 parts by weight to 5 parts by weight with respect to 100 parts by weight of the base polymer of the pressure-sensitive adhesive layer.
- the conductive agent further comprises an organic cationic salt.
- the content of the organic cationic salt is 0.1 parts by weight to 10 parts by weight with respect to 100 parts by weight of the base polymer of the pressure-sensitive adhesive layer.
- the thickness of the polarizer is 3 ⁇ m or less.
- a conductive agent containing an inorganic cation salt preferably, a lithium salt
- it is extremely excellent despite the use of a thin polarizer having a very high iodine content. Moisture resistance can be realized.
- FIG. 1 is a schematic cross-sectional view of a pressure-sensitive adhesive layer-attached polarizing plate according to an embodiment of the present invention.
- the pressure-sensitive adhesive layer-attached polarizing plate 100 of the illustrated example comprises a polarizer 10, a protective film 20 disposed on one side of the polarizer 10, and an adhesive layer 30 disposed on the other side of the polarizer.
- the pressure-sensitive adhesive layer 30 is typically the outermost layer on the image display device side.
- the iodine content of the polarizer is 10% to 25% by weight.
- the pressure-sensitive adhesive layer contains a conductive agent, and the conductive agent contains an inorganic cation salt.
- a separator (not shown) is releasably and temporarily attached to the pressure-sensitive adhesive layer 30, thereby protecting the pressure-sensitive adhesive layer until actual use and enabling roll formation.
- Another protective film (not shown) may be disposed between the polarizer 10 and the pressure-sensitive adhesive layer 30 as needed.
- a retardation film (not shown) may be disposed between the polarizer 10 and the pressure-sensitive adhesive layer 30 or outside the protective film 20.
- Optical properties of retardation film for example, refractive index ellipsoid, in-plane retardation, thickness retardation, Nz coefficient, wavelength dispersion characteristics), number of sheets, combination, angle between slow axis and absorption axis of polarizer, etc. May be set appropriately according to the purpose.
- the polarizer, the protective film, and the pressure-sensitive adhesive layer constituting the pressure-sensitive adhesive layer-attached polarizing plate will be specifically described.
- the polarizer is typically composed of a polyvinyl alcohol (PVA) resin film.
- PVA polyvinyl alcohol
- Examples of the PVA-based resin forming the PVA-based resin film include polyvinyl alcohol and ethylene-vinyl alcohol copolymer.
- Polyvinyl alcohol is obtained by saponifying polyvinyl acetate.
- the ethylene-vinyl alcohol copolymer is obtained by saponifying an ethylene-vinyl acetate copolymer.
- the saponification degree of the PVA-based resin is usually 85 mol% or more and less than 100 mol%, preferably 95.0 mol% to 99.95 mol%, more preferably 99.0 mol% to 99.93 mol%. is there.
- the degree of saponification can be determined according to JIS K 6726-1994. By using a PVA resin having such a degree of saponification, a polarizer excellent in durability can be obtained. If the degree of saponification is too high, gelation may occur.
- the average degree of polymerization of the PVA-based resin can be appropriately selected depending on the purpose.
- the average degree of polymerization is usually 1000 to 10000, preferably 1200 to 4500, and more preferably 1500 to 4300.
- the average degree of polymerization can be determined according to JIS K 6726-1994.
- the PVA-based resin film may be a PVA-based resin layer formed on a substrate.
- the laminate of the substrate and the PVA-based resin layer can be obtained, for example, by a method of applying a coating solution containing the above-mentioned PVA-based resin to a substrate, a method of laminating a PVA-based resin film on a substrate, or the like.
- the iodine content of the polarizer can be appropriately set to achieve sufficient polarization performance and optimum single transmittance.
- the iodine content is 10% to 25% by weight as described above, preferably 15% to 25% by weight.
- a polarizing plate including a polarizer having such an extremely high iodine content by adopting a specific pressure-sensitive adhesive layer to be described later, it is extremely excellent conventionally difficult. Moisture resistance can be realized. More specifically, in a polarizing plate including a polarizer having an extremely high iodine content, it is possible to significantly suppress a single transmittance change, a polarization degree change, and a hue change under a high temperature and high humidity environment.
- the "iodine content” means the amount of all iodine contained in a polarizer (PVA-based resin film). More specifically, iodine during polarizers iodide ion (I -), molecular iodine (I 2), polyiodine ion (I 3 -, I 5 - ) where present in the form of such, herein
- the iodine content means the amount of iodine including all of these forms.
- the iodine content can be calculated, for example, by a calibration curve method of fluorescent X-ray analysis.
- the polyiodine ion is present in the form of a PVA-iodine complex in the polarizer.
- a complex of PVA and tri-iodide ion (PVA ⁇ I 3 -) has a light absorption peak around 470 nm
- a complex of PVA and five iodide ion (PVA ⁇ I 5 -) is 600nm near Have an absorption peak.
- polyiodine ion can absorb light in a wide range of visible light depending on its form.
- an iodine ion (I -) has an absorption peak around 230 nm, not involved in substantially the absorption of visible light. Therefore, polyiodine ions present in the form of a complex with PVA can be mainly responsible for the absorption performance of the polarizer.
- the upper limit of the thickness of the polarizer is 5 ⁇ m in one embodiment, 3 ⁇ m in another embodiment, and 2 ⁇ m in still another embodiment.
- the lower limit of the thickness is 0.5 ⁇ m in one embodiment, 0.6 ⁇ m in another embodiment, 0.8 ⁇ m in still another embodiment, and 1 ⁇ m in still another embodiment. And in another embodiment 2 ⁇ m. According to the embodiment of the present invention, desired single transmittance and polarization degree can be realized even with a thin polarizer.
- the single transmittance (Ts) of the polarizer is preferably 30.0% to 43.0%, and more preferably 35.0% to 41.0%.
- the degree of polarization of the polarizer is preferably 99.9% or more, more preferably 99.95% or more, and still more preferably 99.98% or more.
- the single transmittance is a value measured by a spectrophotometer equipped with an integrating sphere.
- the single transmittance is a Y value measured with a 2 degree visual field (C light source) according to JIS Z8701 and subjected to visibility correction.
- an ultraviolet-visible spectrophotometer with an integrating sphere manufactured by JASCO Corporation, product name: V7100 can be used to measure.
- the iodine content of the polarizer is extremely high as described above, the change in optical characteristics under a high temperature and high humidity environment is significantly suppressed as described later in the examples. There is. In addition, color change under high temperature and high humidity environment is also suppressed.
- Such excellent effects can be realized by using the pressure-sensitive adhesive layer in which the conductive agent containing the above-mentioned inorganic cation salt is introduced in combination with the above-mentioned polarizer.
- such an excellent effect is that the iodine complex is stabilized by binding of the inorganic cation (for example, lithium ion) derived from the conductive agent in the adhesive layer to the iodine complex in the polarizer, and as a result, It is estimated that this is realized by suppressing the reduction of iodine (especially polyiodine ions such as I 3 ⁇ and I 5 ⁇ ) under high temperature and high humidity environment. This solves a newly found problem by actually producing a very thin (for example, 3 ⁇ m thick or less) polarizer which was conventionally difficult to produce, and is unexpectedly superior It is an effect.
- the inorganic cation for example, lithium ion
- a polarizer can be produced by a production method including at least drawing and dyeing of a PVA-based resin film.
- the manufacturing method includes a step of preparing a PVA-based resin film, a drawing step, a swelling step, a dyeing step, a crosslinking step, a washing step, and a drying step.
- Each step in which the PVA-based resin film is provided may be performed in any appropriate order and timing.
- the steps may be performed in the order described above, or in an order different from that described above. If necessary, one step may be performed multiple times.
- steps other than the above for example, insolubilization step
- a PVA-type resin film is a PVA-type resin layer formed on the base material, the laminated body of a base material and a PVA-type resin layer is provided to said process.
- each process may be performed in arbitrary appropriate order as mentioned above, and it is not limited to a description order.
- the PVA-based resin film is uniaxially stretched, typically 3 to 7 times.
- the stretching direction may be the longitudinal direction of the film (MD direction) or the width direction of the film (TD direction).
- the stretching method may be dry stretching, wet stretching, or a combination thereof.
- stretch a PVA-type resin film when performing a bridge
- the stretching direction may correspond to the absorption axis direction of the obtained polarizer.
- the swelling step is usually performed before the dyeing step.
- the swelling step is performed, for example, by immersing the PVA-based resin film in a swelling bath.
- As the swelling bath water such as distilled water or pure water is usually used.
- the swelling bath may comprise any suitable other component besides water.
- Other components include solvents such as alcohols, additives such as surfactants, and iodides.
- the iodide include potassium iodide, lithium iodide, sodium iodide, zinc iodide, aluminum iodide, lead iodide, copper iodide, barium iodide, calcium iodide, tin iodide and titanium iodide.
- Etc Preferably, potassium iodide is used.
- the temperature of the swelling bath is, for example, 20 ° C to 45 ° C.
- the immersion time is, for example, 10 seconds to 300 seconds.
- the dyeing step is a step of dyeing a PVA-based resin film with a dichroic substance.
- it is carried out by adsorbing a dichroic substance.
- adsorption method for example, a method of immersing a PVA-based resin film in a dyeing liquid containing a dichroic substance, a method of applying the dyeing liquid to a PVA-based resin film, and spraying the dyeing liquid onto a PVA-based resin film And the like.
- it is a method of immersing a PVA-based resin film in a staining solution. It is because a dichroic substance can be adsorbed well.
- iodine and a dichroic dye are mentioned, for example.
- it is iodine.
- an aqueous iodine solution is preferably used as the staining solution.
- the content of iodine in the aqueous iodine solution is preferably 0.04 parts by weight to 5.0 parts by weight with respect to 100 parts by weight of water.
- an iodide is preferably used as aqueous iodine solution.
- potassium iodide is preferably used as 0.3 to 15 parts by weight with respect to 100 parts by weight of water.
- the liquid temperature at the time of staining of the staining solution can be set to any appropriate value, and is, for example, 20 ° C. to 50 ° C.
- the immersion time is, for example, 5 seconds to 5 minutes.
- a boron compound is usually used as a crosslinking agent.
- boron compounds include boric acid and borax. Preferably, it is boric acid.
- the boron compound is usually used in the form of an aqueous solution.
- the boric acid concentration of the aqueous boric acid solution is, for example, 1% by weight to 15% by weight, preferably 1% by weight to 10% by weight.
- the boric acid aqueous solution may further contain an iodide such as potassium iodide and a zinc compound such as zinc sulfate and zinc chloride.
- the crosslinking step can be performed by any suitable method.
- a method of immersing a PVA-based resin film in an aqueous solution containing a boron compound a method of applying an aqueous solution containing a boron compound to a PVA-based resin film, or a method of spraying an aqueous solution containing a boron compound onto a PVA-based resin film
- the temperature of the solution used for crosslinking is, for example, 25 ° C. or higher, preferably 30 ° C. to 85 ° C., and more preferably 40 ° C. to 70 ° C.
- the immersion time is, for example, 5 seconds to 800 seconds, preferably 8 seconds to 500 seconds.
- the washing step can typically be performed after the crosslinking step.
- the washing step is typically performed by immersing the PVA-based resin film in a washing solution. Pure water can be mentioned as a representative example of the cleaning liquid. Potassium iodide may be added to pure water.
- the temperature of the cleaning solution is, for example, 5 ° C to 50 ° C.
- the immersion time is, for example, 1 second to 300 seconds.
- the drying step can be performed by any appropriate method.
- a drying method natural drying, ventilation drying, reduced-pressure drying, heat-drying etc. are mentioned, for example.
- Heat drying is preferably used.
- the heating temperature is, for example, 30 ° C. to 100 ° C.
- the drying time is, for example, 20 seconds to 10 minutes.
- any suitable resin film is used as the protective film (and, if present, another protective film).
- cellulose resins such as (meth) acrylic resins, diacetyl cellulose and triacetyl cellulose, cycloolefin resins such as norbornene resins, olefin resins such as polypropylene, polyethylene terephthalate resins And ester resins, polyamide resins, polycarbonate resins, copolymer resins thereof, and the like.
- (meth) acrylic-type resin means acrylic resin and / or methacrylic resin.
- a (meth) acrylic resin having a glutarimide structure is used as the (meth) acrylic resin.
- (meth) acrylic resins having a glutarimide structure include, for example, JP-A-2006-309033, JP-A-2006-317560, and JP-A-2006-328329, and JP-A-2006-328329.
- 2006-328334 JP-A 2006-337491, JP-A 2006-337492, JP-A 2006-337493, JP-A 2006-337569, JP-2007-009182, JP-2009- No. 161744 and Japanese Patent Application Laid-Open No. 2010-284840. These descriptions are incorporated herein by reference.
- a polarizer When manufacturing a polarizer using the laminated body of a base material and a PVA-type resin layer, you may use it as a protective film as it is, without peeling a base material. Alternatively, the substrate may be peeled off and the polarizer may be bonded to the protective film.
- any suitable optically functional film may be used as a protective film (and, if present, another protective film).
- the optical functional film include a retardation film and a reflective polarizer (brightness improving film).
- the protective film is disposed on one side of the polarizer, and the pressure-sensitive adhesive layer is disposed on the other side of the polarizer. It is done. That is, in this embodiment, the pressure-sensitive adhesive layer is directly disposed on the polarizer without disposing the protective film on the other side of the polarizer.
- the pressure-sensitive adhesive composition constituting the pressure-sensitive adhesive layer contains a base polymer and a conductive agent.
- Base Polymers include (meth) acrylic polymers ((meth) acrylic resins).
- the (meth) acrylic polymer typically contains, as a main component, a monomer unit derived from an alkyl (meth) acrylate.
- the alkyl (meth) acrylate is an alkyl ester of (meth) acrylic acid.
- Examples of the alkyl group forming the alkyl ester include a linear or branched alkyl group having 1 to 18 carbon atoms.
- alkyl group examples include methyl group, ethyl group, propyl group, isopropyl group, butyl group, isobutyl group, amyl group, hexyl group, cyclohexyl group, heptyl group, 2-ethylhexyl group, isooctyl group, nonyl group, decyl Groups, isodecyl group, dodecyl group, isomyristyl group, lauryl group, tridecyl group, pentadecyl group, hexadecyl group, heptadecyl group, octadecyl group. These may be used alone or in combination.
- the average carbon number of the alkyl group contained in the (meth) acrylic polymer is preferably 3 to 9.
- the base polymer may contain monomer units derived from any suitable copolymerization component depending on the purpose.
- a copolymerization component for example, a hydroxyl group-containing monomer, a carboxyl group-containing monomer, an acid anhydride group-containing monomer, a sulfonic acid group-containing monomer, a phosphoric acid group-containing monomer, (N-substituted) amide-based monomer, (meth) acrylic Acid alkyl amino alkyl type monomer, (meth) acrylic acid alkoxy alkyl type monomer, succinimide type monomer, maleimide type monomer, itacon imide type monomer, vinyl type monomer, cyano (meth) acrylate type monomer, epoxy group containing (meth) acrylic type monomer And glycol-based (meth) acrylic ester monomers, silane-based monomers, and polyfunctional monomers.
- the proportion of the copolymerization component in all the monomer components is preferably 0 wt% to 20 wt%, more preferably 0.1 wt% to 15 wt%, still more preferably 0.1 wt%, relative to 100 wt% of all the monomer components. % To 10% by weight.
- the weight average molecular weight of the base polymer is typically 500,000 to 3,000,000, preferably 700,000 to 2,700,000, and more preferably 800,000 to 2,500,000. If the weight average molecular weight is too small, heat resistance may be insufficient. When the weight average molecular weight is too large, the handling property may be deteriorated, and a large amount of dilution solvent may be required for viscosity adjustment for coating, which may increase the cost.
- the weight average molecular weight is a value measured by GPC (gel permeation chromatography) and calculated by polystyrene conversion.
- the conducting agent comprises an inorganic cationic salt as described above.
- the inorganic cation salt is specifically an inorganic cation-anion salt.
- an alkali metal ion is mentioned typically.
- Specific examples include lithium ion, sodium ion and potassium ion.
- it is lithium ion.
- the preferred inorganic cation salt is a lithium salt.
- anion constituting the anion portion of the inorganic cation salts for example, Cl -, Br -, I -, AlCl 4 -, Al 2 Cl 7 -, BF 4 -, PF 6 -, ClO 4 -, NO 3 -, CH 3 COO ⁇ , CF 3 COO ⁇ , CH 3 SO 3 ⁇ , CF 3 SO 3 ⁇ , (CF 3 SO 2 ) 3 C ⁇ , AsF 6 ⁇ , SbF 6 ⁇ , NbF 6 ⁇ , TaF 6 ⁇ , (CN ) 2 N -, C 4 F 9 SO 3 -, C 3 F 7 COO -, (CF 3 SO 2) (CF 3 CO) N -, - O 3 S (CF 2) 3 SO 3 -, and, below General Formulas (1) to (4) (1): (C n F 2 n + 1 SO 2 ) 2 N ⁇ (n is an integer of 1 to 10), (2): CF 2 (C m
- the imide anion which has a perfluoroalkyl group is mentioned, for example.
- Specific examples thereof include (CF 3 SO 2 ) (CF 3 CO) N ⁇ described above, and general formulas (1), (2) and (4) (1): (C n F 2 n + 1 SO 2 ) 2 N ⁇ (n is an integer of 1 to 10), (2): CF 2 (C m F 2 m SO 2 ) 2 N ⁇ (m is an integer of 1 to 10), (4) :( C p F 2p + 1 SO 2) N - (C q F 2q + 1 SO 2), (p, q is an integer of 1 to 10),
- the anion represented by Preferred are (perfluoroalkylsulfonyl) imides represented by the general formula (1) such as (CF 3 SO 2 ) 2 N ⁇ , (C 2 F 5 SO 2 ) 2 N ⁇ and the like, more preferably (CF 3 SO 2 ) 2 N ⁇ It is a bis
- the content of the inorganic cation salt in the pressure-sensitive adhesive composition is preferably 0.01 parts by weight to 5 parts by weight, more preferably 0.5 parts by weight with respect to 100 parts by weight of the base polymer.
- the amount is from 3 to 3 parts by weight, more preferably from 0.7 to 1.5 parts by weight. If the content of the inorganic cation salt is in such a range, the moisture resistance of a thin polarizer having a high iodine content (as a result, a polarizing plate including such a polarizer) can be significantly improved.
- the conductive agent may further contain an organic cation salt, if necessary.
- an inorganic cation salt and an organic cation salt in combination, the surface resistance value can be further reduced without bleeding out the inorganic cation salt.
- the organic cation salt is specifically an organic cation-anion salt.
- a cation which comprises the cation part of organic cation salt the organic onium which formed onium ion by substitution by an organic group typically is mentioned.
- the onium in the organic onium include nitrogen-containing onium, sulfur-containing onium, and phosphorus-containing onium. Preferred are nitrogen-containing onium and sulfur-containing onium.
- sulfur-containing onium include sulfonium cations.
- a phosphonium cation is mentioned, for example.
- an organic group in organic onium an alkyl group, an alkoxyl group, an alkenyl group is mentioned, for example.
- Specific examples of preferred organic oniums include tetraalkyl ammonium cations, alkyl piperidinium cations, and alkyl pyrrolidinium cations. More preferably, it is ethyl methyl pyrrolidinium cation.
- the anion which comprises the anion part of the organic cation salt is as having demonstrated regarding the anion which comprises the anion part of inorganic cation.
- preferred organic cationic salts that can be used in embodiments of the present invention are pyrrolidinium salts, more preferably ethyl methyl pyrrolidinium bis (trifluoromethanesulfonyl) imide.
- the content of the organic cation salt in the pressure-sensitive adhesive composition is preferably 0.1 parts by weight to 10 parts by weight, more preferably 0.3 parts by weight with respect to 100 parts by weight of the base polymer.
- the amount is preferably 3 to 3 parts by weight, more preferably 0.5 to 1.5 parts by weight. If the content of the organic cation salt is in such a range, the effect of the combination of the organic cation salt and the inorganic cation salt becomes remarkable.
- the pressure-sensitive adhesive composition may further contain a silane coupling agent.
- Durability can be improved by using a silane coupling agent.
- a silane coupling agent what has arbitrary appropriate functional groups can be used. Specifically, as a functional group, a vinyl group, an epoxy group, an amino group, a mercapto group, a (meth) acryloxy group, an acetoacetyl group, an isocyanate group, a styryl group, a polysulfide group etc. are mentioned, for example.
- vinyl group-containing silane coupling agents such as vinyltriethoxysilane, vinyltripropoxysilane, vinyltriisopropoxysilane, vinyltributoxysilane, etc .; ⁇ -glycidoxypropyltrimethoxysilane, ⁇ -gly Epoxy group-containing silane coupling agents such as cidoxypropyltriethoxysilane, 3-glycidoxypropylmethyldiethoxysilane, 2- (3,4-epoxycyclohexyl) ethyltrimethoxysilane, ⁇ -aminopropyltrimethoxysilane, N- ⁇ - (aminoethyl) - ⁇ -aminopropylmethyldimethoxysilane, N- (2-aminoethyl) 3-aminopropylmethyldimethoxysilane, ⁇ -triethoxysilyl-N- (1,3-dimethylbutylidene) Propyl
- the pressure-sensitive adhesive composition may further contain any appropriate additive.
- the additive include a crosslinking agent, a silane coupling agent, a rework improver, an antioxidant, an antistatic agent, a crosslinking retarder, an emulsifier, a colorant, a powder such as a pigment, a dye, a surfactant, and a plastic Agents, tackifiers, surface lubricants, leveling agents, softeners, anti-aging agents, light stabilizers, UV absorbers, polymerization inhibitors, inorganic fillers, organic fillers, metal powders, particles, foils Can be mentioned.
- the number, type, addition amount, combination and the like of the additives may be appropriately set depending on the purpose.
- any appropriate method may be employed as a method of forming the pressure-sensitive adhesive layer.
- coating the said adhesive composition, drying removal of a polymerization solvent etc., and forming an adhesive layer in a polarizer is mentioned.
- coating of an adhesive you may newly add 1 or more types of solvents other than a polymerization solvent as needed.
- the thickness of the pressure-sensitive adhesive layer is preferably 10 ⁇ m to 200 ⁇ m, and more preferably 10 ⁇ m to 100 ⁇ m. If the thickness of the pressure-sensitive adhesive layer is in such a range, the effect of improving the moisture resistance by the inorganic cation salt may be remarkable.
- the surface resistance (initial) of the pressure-sensitive adhesive layer is preferably 5.0 ⁇ 10 11 ⁇ ⁇ ⁇ or less, more preferably 1.0 ⁇ 10 11 ⁇ ⁇ ⁇ or less, and still more preferably 5.0 ⁇ It is 10 10 ⁇ ⁇ ⁇ or less.
- the lower limit of the surface resistance value of the pressure-sensitive adhesive layer may be, for example, 5.0 ⁇ 10 9 ⁇ ⁇ ⁇ . If the surface resistance value of the pressure-sensitive adhesive layer is in such a range, there is an advantage that electrostatic unevenness can be easily suppressed.
- the single-piece transmittance Ts 0 before the test and the single-piece transmittance Ts 500 after the humidification test were each measured using a UV-visible spectrophotometer with an integrating sphere (manufactured by JASCO Corporation, product name: V7100). From the single transmittance Ts 0 before humidification and the single transmittance Ts 500 after the humidification test, the single transmittance variation ⁇ Ts was determined using the following equation.
- ⁇ Ts (%) Ts 500 -Ts 0 (3) Degree of polarization change ⁇ P
- the single transmittance Ts, the parallel transmittance Tp, and the single transmittance Ts using an integrating sphere-attached UV-visible spectrophotometer manufactured by JASCO Corporation, product name: V7100
- the orthogonal transmittance Tc was measured respectively.
- These Ts, Tp and Tc are Y values measured by the visual field (C light source) according to JIS Z 8701 and subjected to the visual sensitivity correction.
- the degree of polarization P was determined from the obtained Tp and Tc according to the following equation.
- ⁇ ab ⁇ (a 500 -a 0 ) 2 + (b 500 -b 0 ) 2 ⁇ 1/2 (5)
- Surface Resistance After peeling off the separator film of the polarizing plate with the pressure-sensitive adhesive layer obtained in Examples and Comparative Examples, the surface resistance ( ⁇ ⁇ ⁇ ) of the surface of the pressure-sensitive adhesive is measured by MCP- made by Mitsubishi Chemical Analytech Co., Ltd. It measured using HT450 (initial).
- the surface resistance value of the adhesive surface was measured similarly (after a humidification test).
- the humidification test was done by throwing the polarizing plate with an adhesive layer into a constant temperature and humidity machine of 65 degreeC and 90% RH.
- Example 1 (Preparation of Base Polymer of Pressure-Sensitive Adhesive Composition) A monomer mixture containing 99 parts of butyl acrylate and 1 part of 4-hydroxybutyl acrylate was charged into a four-necked flask equipped with a stirring blade, a thermometer, a nitrogen gas inlet tube, and a condenser. Furthermore, 0.1 part of 2,2'-azobisisobutyronitrile as a polymerization initiator is charged together with ethyl acetate to 100 parts of the above monomer mixture (solid content), and nitrogen gas is introduced while gently stirring. After purging with nitrogen, polymerization was carried out for 7 hours while maintaining the liquid temperature in the flask at about 60.degree. Thereafter, ethyl acetate was added to the obtained reaction solution to adjust the solid concentration to 30%. Thus, a solution of an acrylic polymer (A-1) (base polymer) having a weight average molecular weight of 1,400,000 was prepared.
- A-1 base polymer
- thermoplastic resin substrate As a thermoplastic resin substrate, an amorphous isophthalic acid copolymerized polyethylene terephthalate (IPA copolymerized PET) film (thickness: 100 ⁇ m) having a water absorption coefficient of 0.75% and a Tg of 75 ° C. was used.
- IPA copolymerized PET amorphous isophthalic acid copolymerized polyethylene terephthalate
- One side of the substrate is subjected to corona treatment, and to this corona-treated side, polyvinyl alcohol (polymerization degree 4200, saponification degree 99.2 mol%) and acetoacetyl modified PVA (polymerization degree 1200, acetoacetyl modification degree 4.6)
- a PVA-based resin layer was formed to prepare a laminate.
- the obtained laminate was stretched 4.5 times in air in a direction perpendicular to the longitudinal direction of the laminate at 140 ° C. using a tenter stretching machine (stretching treatment). Then, the laminate was dipped in a dyeing bath (water solution with an iodine concentration of 1.4% by weight and a potassium iodide concentration of 9.8% by weight) at a liquid temperature of 25 ° C. for 12 seconds to stain (dye treatment). Then, the laminate was immersed in a washing bath (pure water) having a liquid temperature of 25 ° C. for 6 seconds (first washing treatment).
- a dyeing bath water solution with an iodine concentration of 1.4% by weight and a potassium iodide concentration of 9.8% by weight
- the resultant was immersed for 16 seconds in a crosslinking bath (aqueous solution of 1 wt% of boron concentration and 1 wt% of potassium iodide) at 60 ° C. (crosslinking treatment). Then, the laminate was immersed in a washing bath (aqueous solution of 1% by weight of potassium iodide) having a liquid temperature of 25 ° C. for 3 seconds (second washing treatment). Then, the laminate was dried in an oven at 60 ° C. for 21 seconds (drying treatment). Thus, a laminate (polarizing plate) having a 1.2 ⁇ m-thick PVA-based resin layer (polarizer) was obtained. The iodine content of the polarizer in the obtained polarizing plate was 20.9% by weight, and the single transmittance was 40.3%.
- a crosslinking bath aqueous solution of 1 wt% of boron concentration and 1 wt% of potassium iodide
- the above pressure-sensitive adhesive composition is uniformly coated on the surface of a polyethylene terephthalate film (separator) treated with a silicone release agent with a fountain coater, and dried for 2 minutes in an air circulating constant temperature oven at 155 ° C. A pressure-sensitive adhesive layer having a thickness of 20 ⁇ m was formed. Then, the pressure-sensitive adhesive layer was transferred to the surface of the polarizer of the polarizing plate to obtain a polarizing plate with a pressure-sensitive adhesive layer.
- Example 2 A pressure-sensitive adhesive composition was prepared in the same manner as in Example 1 except that only 0.2 part of A100 was used as a silane coupling agent. A pressure-sensitive adhesive layer-attached polarizing plate was obtained in the same manner as in Example 1 except that this pressure-sensitive adhesive composition was used. The obtained polarizing plate with a pressure-sensitive adhesive layer was subjected to the same evaluation as in Example 1. The results are shown in Table 1.
- Example 3 A pressure-sensitive adhesive composition was prepared in the same manner as in Example 1 except that only 1.0 part of lithium bis (trifluoromethanesulfonyl) imide was used as a conductive agent.
- a pressure-sensitive adhesive layer-attached polarizing plate was obtained in the same manner as in Example 1 except that this pressure-sensitive adhesive composition was used.
- the obtained polarizing plate with a pressure-sensitive adhesive layer was subjected to the same evaluation as in Example 1. The results are shown in Table 1.
- Example 4 A pressure-sensitive adhesive was prepared in the same manner as in Example 1, except that only 1.0 part of lithium bis (trifluoromethanesulfonyl) imide was used as the conductive agent, and only 0.2 part of A100 was used as the silane coupling agent. The composition was prepared. A pressure-sensitive adhesive layer-attached polarizing plate was obtained in the same manner as in Example 1 except that this pressure-sensitive adhesive composition was used. The obtained polarizing plate with a pressure-sensitive adhesive layer was subjected to the same evaluation as in Example 1. The results are shown in Table 1.
- Example 1 A pressure-sensitive adhesive composition was prepared in the same manner as in Example 1 except that only 0.7 part of ethylmethylpyrrolidinium bis (trifluoromethanesulfonyl) imide was used as a conductive agent.
- a pressure-sensitive adhesive layer-attached polarizing plate was obtained in the same manner as in Example 1 except that this pressure-sensitive adhesive composition was used.
- the obtained polarizing plate with a pressure-sensitive adhesive layer was subjected to the same evaluation as in Example 1. The results are shown in Table 1.
- Example 2 Same as Example 1 except that only 0.7 parts of ethyl methyl pyrrolidinium bis (trifluoromethanesulfonyl) imide was used as a conductive agent, and only 0.2 parts of A100 was used as a silane coupling agent
- the pressure-sensitive adhesive composition was prepared.
- a pressure-sensitive adhesive layer-attached polarizing plate was obtained in the same manner as in Example 1 except that this pressure-sensitive adhesive composition was used.
- the obtained polarizing plate with a pressure-sensitive adhesive layer was subjected to the same evaluation as in Example 1. The results are shown in Table 1.
- Example 3 A pressure-sensitive adhesive composition was prepared in the same manner as in Example 1 except that the conductive agent was not used.
- a pressure-sensitive adhesive layer-attached polarizing plate was obtained in the same manner as in Example 1 except that this pressure-sensitive adhesive composition was used.
- the obtained polarizing plate with a pressure-sensitive adhesive layer was subjected to the same evaluation as in Example 1. The results are shown in Table 1.
- the polarizing plate with the pressure-sensitive adhesive layer of the example of the present invention is excellent in any of the change in single transmittance, the change in polarization degree and the hue change after the humidification test. It turns out that it has sex.
- the polarizer of the present invention can be widely applied to liquid crystal panels such as liquid crystal televisions, liquid crystal displays, mobile phones, digital cameras, video cameras, portable game machines, car navigation systems, copiers, printers, fax machines, watches, and microwave ovens. it can.
- Polarizer 10 Polarizer 20 Protective Film 30 Adhesive Layer 100 Polarizer with Adhesive Layer
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Abstract
The present invention provides a polarizing plate with an adhesive layer, which is thin and has extremely excellent moisture resistance. A polarizing plate with an adhesive layer according to the present invention comprises: a polarizer; a protective film which is arranged on one surface of the polarizer; and an adhesive layer which is arranged on the other surface of the polarizer. The polarizer has an iodine content of from 10% by weight to 25% by weight; the adhesive layer contains a conductive agent; and the conductive agent contains an inorganic cation salt.
Description
本発明は、粘着剤層付偏光板に関する。
The present invention relates to a polarizing plate with a pressure-sensitive adhesive layer.
代表的な画像表示装置である液晶表示装置には、その画像形成方式に起因して、液晶セルの両側に偏光子(実質的には、偏光子を含む偏光板)が配置されている。偏光子は、代表的には、ポリビニルアルコール(PVA)系樹脂フィルムをヨウ素等の二色性物質で染色することにより製造される。近年、画像表示装置の薄型化の要望が高まっている。そのため、偏光子についても、さらなる薄型化が求められている。しかし、偏光子が薄くなればなるほど、高温・高湿環境下で光学特性が低下しやすいしやすいという耐湿性の問題がある。
In a liquid crystal display device, which is a typical image display device, polarizers (substantially, polarizers including a polarizer) are disposed on both sides of a liquid crystal cell due to the image forming system. A polarizer is typically manufactured by dyeing a polyvinyl alcohol (PVA) based resin film with a dichroic substance such as iodine. In recent years, the demand for thinning of the image display apparatus has been increasing. Therefore, further thinning is required also for the polarizer. However, as the polarizer becomes thinner, there is a problem of moisture resistance that the optical characteristics are apt to be easily deteriorated in a high temperature and high humidity environment.
本発明は上記課題を解決するためになされたものであり、その主たる目的は、薄型で、かつ、非常に優れた耐湿性を有する粘着剤層付偏光板を提供することにある。
The present invention has been made to solve the above-mentioned problems, and its main object is to provide a pressure-sensitive adhesive layer-attached polarizing plate which is thin and has excellent moisture resistance.
本発明の粘着剤層付偏光板は、偏光子と、該偏光子の一方の側に配置された保護フィルムと、該偏光子の他方の側に配置された粘着剤層と、を有する。該偏光子のヨウ素含有量は10重量%~25重量%であり、該粘着剤層は導電剤を含み、該導電剤は無機カチオン塩を含む。
1つの実施形態においては、上記無機カチオン塩はリチウム塩である。
1つの実施形態においては、上記無機カチオン塩のアニオン部を構成するアニオンは、下記一般式(1)~(4)
(1):(CnF2n+1SO2)2N- (nは1~10の整数)、
(2):CF2(CmF2mSO2)2N- (mは1~10の整数)、
(3):-O3S(CF2)lSO3 - (lは1~10の整数)、
(4):(CpF2p+1SO2)N-(CqF2q+1SO2)、(p、qは1~10の整数)、
で表わされるアニオンから選択される。
1つの実施形態においては、上記無機カチオン塩の含有量は、上記粘着剤層のベースポリマー100重量部に対して0.01重量部~5重量部である。
1つの実施形態においては、上記導電剤は有機カチオン塩をさらに含む。
1つの実施形態においては、上記有機カチオン塩の含有量は、上記粘着剤層のベースポリマー100重量部に対して0.1重量部~10重量部である。
1つの実施形態においては、上記偏光子の厚みは3μm以下である。 The pressure-sensitive adhesive layer-attached polarizing plate of the present invention has a polarizer, a protective film disposed on one side of the polarizer, and a pressure-sensitive adhesive layer disposed on the other side of the polarizer. The iodine content of the polarizer is 10% by weight to 25% by weight, the pressure-sensitive adhesive layer contains a conductive agent, and the conductive agent contains an inorganic cationic salt.
In one embodiment, the inorganic cation salt is a lithium salt.
In one embodiment, the anion constituting the anion part of the inorganic cation salt is represented by the following general formulas (1) to (4)
(1): (C n F 2 n + 1 SO 2 ) 2 N − (n is an integer of 1 to 10),
(2): CF 2 (C m F 2 m SO 2 ) 2 N − (m is an integer of 1 to 10),
(3): - O 3 S (CF 2) l SO 3 - (l is an integer of from 1 to 10),
(4) :( C p F 2p + 1 SO 2) N - (C q F 2q + 1 SO 2), (p, q is an integer of 1 to 10),
It is selected from the anion represented by
In one embodiment, the content of the inorganic cation salt is 0.01 parts by weight to 5 parts by weight with respect to 100 parts by weight of the base polymer of the pressure-sensitive adhesive layer.
In one embodiment, the conductive agent further comprises an organic cationic salt.
In one embodiment, the content of the organic cationic salt is 0.1 parts by weight to 10 parts by weight with respect to 100 parts by weight of the base polymer of the pressure-sensitive adhesive layer.
In one embodiment, the thickness of the polarizer is 3 μm or less.
1つの実施形態においては、上記無機カチオン塩はリチウム塩である。
1つの実施形態においては、上記無機カチオン塩のアニオン部を構成するアニオンは、下記一般式(1)~(4)
(1):(CnF2n+1SO2)2N- (nは1~10の整数)、
(2):CF2(CmF2mSO2)2N- (mは1~10の整数)、
(3):-O3S(CF2)lSO3 - (lは1~10の整数)、
(4):(CpF2p+1SO2)N-(CqF2q+1SO2)、(p、qは1~10の整数)、
で表わされるアニオンから選択される。
1つの実施形態においては、上記無機カチオン塩の含有量は、上記粘着剤層のベースポリマー100重量部に対して0.01重量部~5重量部である。
1つの実施形態においては、上記導電剤は有機カチオン塩をさらに含む。
1つの実施形態においては、上記有機カチオン塩の含有量は、上記粘着剤層のベースポリマー100重量部に対して0.1重量部~10重量部である。
1つの実施形態においては、上記偏光子の厚みは3μm以下である。 The pressure-sensitive adhesive layer-attached polarizing plate of the present invention has a polarizer, a protective film disposed on one side of the polarizer, and a pressure-sensitive adhesive layer disposed on the other side of the polarizer. The iodine content of the polarizer is 10% by weight to 25% by weight, the pressure-sensitive adhesive layer contains a conductive agent, and the conductive agent contains an inorganic cationic salt.
In one embodiment, the inorganic cation salt is a lithium salt.
In one embodiment, the anion constituting the anion part of the inorganic cation salt is represented by the following general formulas (1) to (4)
(1): (C n F 2 n + 1 SO 2 ) 2 N − (n is an integer of 1 to 10),
(2): CF 2 (C m F 2 m SO 2 ) 2 N − (m is an integer of 1 to 10),
(3): - O 3 S (CF 2) l SO 3 - (l is an integer of from 1 to 10),
(4) :( C p F 2p + 1 SO 2) N - (C q F 2q + 1 SO 2), (p, q is an integer of 1 to 10),
It is selected from the anion represented by
In one embodiment, the content of the inorganic cation salt is 0.01 parts by weight to 5 parts by weight with respect to 100 parts by weight of the base polymer of the pressure-sensitive adhesive layer.
In one embodiment, the conductive agent further comprises an organic cationic salt.
In one embodiment, the content of the organic cationic salt is 0.1 parts by weight to 10 parts by weight with respect to 100 parts by weight of the base polymer of the pressure-sensitive adhesive layer.
In one embodiment, the thickness of the polarizer is 3 μm or less.
本発明によれば、粘着剤層に無機カチオン塩(好ましくは、リチウム塩)を含む導電剤を導入することにより、ヨウ素含有量が非常に大きい薄型偏光子を用いるにもかかわらず、非常に優れた耐湿性を実現することができる。
According to the present invention, by introducing a conductive agent containing an inorganic cation salt (preferably, a lithium salt) into the pressure-sensitive adhesive layer, it is extremely excellent despite the use of a thin polarizer having a very high iodine content. Moisture resistance can be realized.
以下、本発明の実施形態について説明するが、本発明はこれらの実施形態には限定されない。
Hereinafter, although the embodiment of the present invention is described, the present invention is not limited to these embodiments.
A.粘着剤層付偏光板の概略
図1は、本発明の1つの実施形態による粘着剤層付偏光板の概略断面図である。図示例の粘着剤層付偏光板100は、偏光子10と、偏光子10の一方の側に配置された保護フィルム20と、偏光子の他方の側に配置された粘着剤層30と、を有する。粘着剤層30は、代表的には画像表示装置側の最外層となる。本発明の実施形態においては、偏光子のヨウ素含有量は10重量%~25重量%である。さらに、粘着剤層は導電剤を含み、導電剤は無機カチオン塩を含む。 A. Outline of Pressure-Sensitive Adhesive Layer-Coated Polarizer FIG. 1 is a schematic cross-sectional view of a pressure-sensitive adhesive layer-attached polarizing plate according to an embodiment of the present invention. The pressure-sensitive adhesive layer-attached polarizingplate 100 of the illustrated example comprises a polarizer 10, a protective film 20 disposed on one side of the polarizer 10, and an adhesive layer 30 disposed on the other side of the polarizer. Have. The pressure-sensitive adhesive layer 30 is typically the outermost layer on the image display device side. In an embodiment of the present invention, the iodine content of the polarizer is 10% to 25% by weight. Furthermore, the pressure-sensitive adhesive layer contains a conductive agent, and the conductive agent contains an inorganic cation salt.
図1は、本発明の1つの実施形態による粘着剤層付偏光板の概略断面図である。図示例の粘着剤層付偏光板100は、偏光子10と、偏光子10の一方の側に配置された保護フィルム20と、偏光子の他方の側に配置された粘着剤層30と、を有する。粘着剤層30は、代表的には画像表示装置側の最外層となる。本発明の実施形態においては、偏光子のヨウ素含有量は10重量%~25重量%である。さらに、粘着剤層は導電剤を含み、導電剤は無機カチオン塩を含む。 A. Outline of Pressure-Sensitive Adhesive Layer-Coated Polarizer FIG. 1 is a schematic cross-sectional view of a pressure-sensitive adhesive layer-attached polarizing plate according to an embodiment of the present invention. The pressure-sensitive adhesive layer-attached polarizing
実用的には、粘着剤層30には、セパレーター(図示せず)が剥離可能に仮着され、実際の使用まで粘着剤層を保護するとともに、ロール形成を可能としている。必要に応じて、偏光子10と粘着剤層30との間に、別の保護フィルム(図示せず)が配置されてもよい。さらに、必要に応じて、偏光子10と粘着剤層30との間あるいは保護フィルム20の外側に、位相差フィルム(図示せず)が配置されてもよい。位相差フィルムの光学特性(例えば、屈折率楕円体、面内位相差、厚み方向位相差、Nz係数、波長分散特性)、配置枚数、組み合わせ、遅相軸と偏光子の吸収軸との角度等は、目的に応じて適切に設定され得る。
Practically, a separator (not shown) is releasably and temporarily attached to the pressure-sensitive adhesive layer 30, thereby protecting the pressure-sensitive adhesive layer until actual use and enabling roll formation. Another protective film (not shown) may be disposed between the polarizer 10 and the pressure-sensitive adhesive layer 30 as needed. Furthermore, if necessary, a retardation film (not shown) may be disposed between the polarizer 10 and the pressure-sensitive adhesive layer 30 or outside the protective film 20. Optical properties of retardation film (for example, refractive index ellipsoid, in-plane retardation, thickness retardation, Nz coefficient, wavelength dispersion characteristics), number of sheets, combination, angle between slow axis and absorption axis of polarizer, etc. May be set appropriately according to the purpose.
以下、粘着剤層付偏光板を構成する偏光子、保護フィルムおよび粘着剤層について具体的に説明する。
Hereinafter, the polarizer, the protective film, and the pressure-sensitive adhesive layer constituting the pressure-sensitive adhesive layer-attached polarizing plate will be specifically described.
B.偏光子
B-1.偏光子の構成および特性
偏光子は、代表的には、ポリビニルアルコール(PVA)系樹脂フィルムで構成されている。PVA系樹脂フィルムを形成するPVA系樹脂としては、例えば、ポリビニルアルコール、エチレン-ビニルアルコール共重合体が挙げられる。ポリビニルアルコールは、ポリ酢酸ビニルをケン化することにより得られる。エチレン-ビニルアルコール共重合体は、エチレン-酢酸ビニル共重合体をケン化することにより得られる。PVA系樹脂のケン化度は、通常85モル%以上100モル%未満であり、好ましくは95.0モル%~99.95モル%、さらに好ましくは99.0モル%~99.93モル%である。ケン化度は、JIS K 6726-1994に準じて求めることができる。このようなケン化度のPVA系樹脂を用いることによって、耐久性に優れた偏光子を得ることができる。ケン化度が高すぎる場合には、ゲル化してしまうおそれがある。 B. Polarizer B-1. Configuration and Properties of Polarizer The polarizer is typically composed of a polyvinyl alcohol (PVA) resin film. Examples of the PVA-based resin forming the PVA-based resin film include polyvinyl alcohol and ethylene-vinyl alcohol copolymer. Polyvinyl alcohol is obtained by saponifying polyvinyl acetate. The ethylene-vinyl alcohol copolymer is obtained by saponifying an ethylene-vinyl acetate copolymer. The saponification degree of the PVA-based resin is usually 85 mol% or more and less than 100 mol%, preferably 95.0 mol% to 99.95 mol%, more preferably 99.0 mol% to 99.93 mol%. is there. The degree of saponification can be determined according to JIS K 6726-1994. By using a PVA resin having such a degree of saponification, a polarizer excellent in durability can be obtained. If the degree of saponification is too high, gelation may occur.
B-1.偏光子の構成および特性
偏光子は、代表的には、ポリビニルアルコール(PVA)系樹脂フィルムで構成されている。PVA系樹脂フィルムを形成するPVA系樹脂としては、例えば、ポリビニルアルコール、エチレン-ビニルアルコール共重合体が挙げられる。ポリビニルアルコールは、ポリ酢酸ビニルをケン化することにより得られる。エチレン-ビニルアルコール共重合体は、エチレン-酢酸ビニル共重合体をケン化することにより得られる。PVA系樹脂のケン化度は、通常85モル%以上100モル%未満であり、好ましくは95.0モル%~99.95モル%、さらに好ましくは99.0モル%~99.93モル%である。ケン化度は、JIS K 6726-1994に準じて求めることができる。このようなケン化度のPVA系樹脂を用いることによって、耐久性に優れた偏光子を得ることができる。ケン化度が高すぎる場合には、ゲル化してしまうおそれがある。 B. Polarizer B-1. Configuration and Properties of Polarizer The polarizer is typically composed of a polyvinyl alcohol (PVA) resin film. Examples of the PVA-based resin forming the PVA-based resin film include polyvinyl alcohol and ethylene-vinyl alcohol copolymer. Polyvinyl alcohol is obtained by saponifying polyvinyl acetate. The ethylene-vinyl alcohol copolymer is obtained by saponifying an ethylene-vinyl acetate copolymer. The saponification degree of the PVA-based resin is usually 85 mol% or more and less than 100 mol%, preferably 95.0 mol% to 99.95 mol%, more preferably 99.0 mol% to 99.93 mol%. is there. The degree of saponification can be determined according to JIS K 6726-1994. By using a PVA resin having such a degree of saponification, a polarizer excellent in durability can be obtained. If the degree of saponification is too high, gelation may occur.
PVA系樹脂の平均重合度は、目的に応じて適切に選択され得る。平均重合度は、通常1000~10000であり、好ましくは1200~4500、さらに好ましくは1500~4300である。なお、平均重合度は、JIS K 6726-1994に準じて求めることができる。
The average degree of polymerization of the PVA-based resin can be appropriately selected depending on the purpose. The average degree of polymerization is usually 1000 to 10000, preferably 1200 to 4500, and more preferably 1500 to 4300. The average degree of polymerization can be determined according to JIS K 6726-1994.
1つの実施形態においては、PVA系樹脂フィルムは、基材上に形成されたPVA系樹脂層であってもよい。基材とPVA系樹脂層との積層体は、例えば、上記PVA系樹脂を含む塗布液を基材に塗布する方法、基材にPVA系樹脂フィルムを積層する方法等により得ることができる。
In one embodiment, the PVA-based resin film may be a PVA-based resin layer formed on a substrate. The laminate of the substrate and the PVA-based resin layer can be obtained, for example, by a method of applying a coating solution containing the above-mentioned PVA-based resin to a substrate, a method of laminating a PVA-based resin film on a substrate, or the like.
偏光子のヨウ素含有量は、十分な偏光性能と最適な単体透過率とを両立するよう適切に設定され得る。ヨウ素含有量は、上記のとおり10重量%~25重量%であり、好ましくは15重量%~25重量%である。本発明の実施形態によれば、このようにきわめて高いヨウ素含有量を有する偏光子を含む偏光板において、後述する特定の粘着剤層を採用することにより、従来は困難であった非常に優れた耐湿性を実現することができる。より詳細には、きわめて高いヨウ素含有量を有する偏光子を含む偏光板において、高温・高湿環境下における単体透過率変化、偏光度変化および色相変化を顕著に抑制することができる。本明細書において「ヨウ素含有量」とは、偏光子(PVA系樹脂フィルム)中に含まれるすべてのヨウ素の量を意味する。より具体的には、偏光子中においてヨウ素はヨウ素イオン(I-)、ヨウ素分子(I2)、ポリヨウ素イオン(I3
-、I5
-)等の形態で存在するところ、本明細書におけるヨウ素含有量は、これらの形態をすべて包含したヨウ素の量を意味する。ヨウ素含有量は、例えば、蛍光X線分析の検量線法により算出することができる。なお、ポリヨウ素イオンは、偏光子中でPVA-ヨウ素錯体を形成した状態で存在している。このような錯体が形成されることにより、可視光の波長範囲において吸収二色性が発現し得る。具体的には、PVAと三ヨウ化物イオンとの錯体(PVA・I3
-)は470nm付近に吸光ピークを有し、PVAと五ヨウ化物イオンとの錯体(PVA・I5
-)は600nm付近に吸光ピークを有する。結果として、ポリヨウ素イオンは、その形態に応じて可視光の幅広い範囲で光を吸収し得る。一方、ヨウ素イオン(I-)は230nm付近に吸光ピークを有し、可視光の吸収には実質的には関与しない。したがって、PVAとの錯体の状態で存在するポリヨウ素イオンが、主として偏光子の吸収性能に関与し得る。
The iodine content of the polarizer can be appropriately set to achieve sufficient polarization performance and optimum single transmittance. The iodine content is 10% to 25% by weight as described above, preferably 15% to 25% by weight. According to an embodiment of the present invention, in a polarizing plate including a polarizer having such an extremely high iodine content, by adopting a specific pressure-sensitive adhesive layer to be described later, it is extremely excellent conventionally difficult. Moisture resistance can be realized. More specifically, in a polarizing plate including a polarizer having an extremely high iodine content, it is possible to significantly suppress a single transmittance change, a polarization degree change, and a hue change under a high temperature and high humidity environment. In the present specification, the "iodine content" means the amount of all iodine contained in a polarizer (PVA-based resin film). More specifically, iodine during polarizers iodide ion (I -), molecular iodine (I 2), polyiodine ion (I 3 -, I 5 - ) where present in the form of such, herein The iodine content means the amount of iodine including all of these forms. The iodine content can be calculated, for example, by a calibration curve method of fluorescent X-ray analysis. The polyiodine ion is present in the form of a PVA-iodine complex in the polarizer. By forming such a complex, absorption dichroism can be exhibited in the wavelength range of visible light. Specifically, a complex of PVA and tri-iodide ion (PVA · I 3 -) has a light absorption peak around 470 nm, a complex of PVA and five iodide ion (PVA · I 5 -) is 600nm near Have an absorption peak. As a result, polyiodine ion can absorb light in a wide range of visible light depending on its form. On the other hand, an iodine ion (I -) has an absorption peak around 230 nm, not involved in substantially the absorption of visible light. Therefore, polyiodine ions present in the form of a complex with PVA can be mainly responsible for the absorption performance of the polarizer.
偏光子は、その厚みの上限が、1つの実施形態においては5μmであり、別の実施形態においては3μmであり、さらに別の実施形態においては2μmである。厚みの下限は、1つの実施形態においては0.5μmであり、別の実施形態においては0.6μmであり、さらに別の実施形態においては0.8μmであり、さらに別の実施形態においては1μmであり、さらに別の実施形態においては2μmである。本発明の実施形態によれば、厚みが薄い偏光子であっても所望の単体透過率および偏光度を実現することができる。
The upper limit of the thickness of the polarizer is 5 μm in one embodiment, 3 μm in another embodiment, and 2 μm in still another embodiment. The lower limit of the thickness is 0.5 μm in one embodiment, 0.6 μm in another embodiment, 0.8 μm in still another embodiment, and 1 μm in still another embodiment. And in another embodiment 2 μm. According to the embodiment of the present invention, desired single transmittance and polarization degree can be realized even with a thin polarizer.
偏光子の単体透過率(Ts)は、好ましくは30.0%~43.0%であり、より好ましくは35.0%~41.0%である。偏光子の偏光度は、好ましくは99.9%以上であり、より好ましくは99.95%以上であり、さらに好ましくは99.98%以上である。単体透過率を低く設定し偏光度を高くすることにより、コントラストを高くすることができ、黒表示をより黒く表示できるので、優れた画質の画像表示装置を実現することができる。なお、単体透過率は、積分球付き分光光度計で測定した値である。単体透過率は、JIS Z8701の2度視野(C光源)により測定して視感度補正を行なったY値であり、例えば、積分球付き紫外可視分光光度計(日本分光株式会社製、製品名:V7100)を用いて測定することができる。
The single transmittance (Ts) of the polarizer is preferably 30.0% to 43.0%, and more preferably 35.0% to 41.0%. The degree of polarization of the polarizer is preferably 99.9% or more, more preferably 99.95% or more, and still more preferably 99.98% or more. By setting the single transmittance low and increasing the degree of polarization, the contrast can be increased, and the black display can be displayed more black, so that an image display apparatus with excellent image quality can be realized. The single transmittance is a value measured by a spectrophotometer equipped with an integrating sphere. The single transmittance is a Y value measured with a 2 degree visual field (C light source) according to JIS Z8701 and subjected to visibility correction. For example, an ultraviolet-visible spectrophotometer with an integrating sphere (manufactured by JASCO Corporation, product name: V7100) can be used to measure.
本発明の実施形態においては、上記のように偏光子のヨウ素含有量がきわめて高いにもかかわらず、実施例で後述するように高温・高湿環境下における光学特性の変化が顕著に抑制されている。また、高温・高湿環境下における色相変化も抑制されている。このような優れた効果は、上記のような無機カチオン塩を含む導電剤が導入された粘着剤層を上記のような偏光子に組み合わせて用いることにより実現され得る。より詳細には、このような優れた効果は、粘着剤層中の導電剤由来の無機カチオン(例えば、リチウムイオン)が偏光子中のヨウ素錯体と結合することによりヨウ素錯体が安定し、その結果、高温・高湿環境下におけるヨウ素(特に、I3
-、I5
-のようなポリヨウ素イオン)の減少を抑制することで実現されると推定される。これは、従来は作製すら困難であった非常に薄い(例えば、厚み3μm以下の)偏光子を実際に作製したことによって新たに見出された課題を解決するものであり、予期せぬ優れた効果である。
In the embodiment of the present invention, although the iodine content of the polarizer is extremely high as described above, the change in optical characteristics under a high temperature and high humidity environment is significantly suppressed as described later in the examples. There is. In addition, color change under high temperature and high humidity environment is also suppressed. Such excellent effects can be realized by using the pressure-sensitive adhesive layer in which the conductive agent containing the above-mentioned inorganic cation salt is introduced in combination with the above-mentioned polarizer. More specifically, such an excellent effect is that the iodine complex is stabilized by binding of the inorganic cation (for example, lithium ion) derived from the conductive agent in the adhesive layer to the iodine complex in the polarizer, and as a result, It is estimated that this is realized by suppressing the reduction of iodine (especially polyiodine ions such as I 3 − and I 5 − ) under high temperature and high humidity environment. This solves a newly found problem by actually producing a very thin (for example, 3 μm thick or less) polarizer which was conventionally difficult to produce, and is unexpectedly superior It is an effect.
B-2.偏光子の製造方法
B-2-1.製造方法の概略
偏光子は、PVA系樹脂フィルムを、少なくとも延伸および染色することを含む製造方法により製造され得る。代表的には、当該製造方法は、PVA系樹脂フィルムを準備する工程、延伸工程、膨潤工程、染色工程、架橋工程、洗浄工程、および乾燥工程を含む。PVA系樹脂フィルムが供される各工程は、任意の適切な順序およびタイミングで行われ得る。したがって、各工程を上記の順序で行ってもよく、上記とは異なる順序で行ってもよい。必要に応じて、1つの工程を複数回行ってもよい。さらに、上記以外の工程(例えば、不溶化工程)を任意の適切なタイミングで行ってもよい。なお、PVA系樹脂フィルムが基材上に形成されたPVA系樹脂層である場合、基材とPVA系樹脂層との積層体が上記の工程に供される。 B-2. Method of Producing Polarizer B-2-1. Outline of Production Method A polarizer can be produced by a production method including at least drawing and dyeing of a PVA-based resin film. Typically, the manufacturing method includes a step of preparing a PVA-based resin film, a drawing step, a swelling step, a dyeing step, a crosslinking step, a washing step, and a drying step. Each step in which the PVA-based resin film is provided may be performed in any appropriate order and timing. Thus, the steps may be performed in the order described above, or in an order different from that described above. If necessary, one step may be performed multiple times. Furthermore, steps other than the above (for example, insolubilization step) may be performed at any appropriate timing. In addition, when a PVA-type resin film is a PVA-type resin layer formed on the base material, the laminated body of a base material and a PVA-type resin layer is provided to said process.
B-2-1.製造方法の概略
偏光子は、PVA系樹脂フィルムを、少なくとも延伸および染色することを含む製造方法により製造され得る。代表的には、当該製造方法は、PVA系樹脂フィルムを準備する工程、延伸工程、膨潤工程、染色工程、架橋工程、洗浄工程、および乾燥工程を含む。PVA系樹脂フィルムが供される各工程は、任意の適切な順序およびタイミングで行われ得る。したがって、各工程を上記の順序で行ってもよく、上記とは異なる順序で行ってもよい。必要に応じて、1つの工程を複数回行ってもよい。さらに、上記以外の工程(例えば、不溶化工程)を任意の適切なタイミングで行ってもよい。なお、PVA系樹脂フィルムが基材上に形成されたPVA系樹脂層である場合、基材とPVA系樹脂層との積層体が上記の工程に供される。 B-2. Method of Producing Polarizer B-2-1. Outline of Production Method A polarizer can be produced by a production method including at least drawing and dyeing of a PVA-based resin film. Typically, the manufacturing method includes a step of preparing a PVA-based resin film, a drawing step, a swelling step, a dyeing step, a crosslinking step, a washing step, and a drying step. Each step in which the PVA-based resin film is provided may be performed in any appropriate order and timing. Thus, the steps may be performed in the order described above, or in an order different from that described above. If necessary, one step may be performed multiple times. Furthermore, steps other than the above (for example, insolubilization step) may be performed at any appropriate timing. In addition, when a PVA-type resin film is a PVA-type resin layer formed on the base material, the laminated body of a base material and a PVA-type resin layer is provided to said process.
以下、各工程について説明するが、上記のとおり各工程は任意の適切な順序で行われ得、記載順序に限定されるものではない。
Hereinafter, although each process is demonstrated, each process may be performed in arbitrary appropriate order as mentioned above, and it is not limited to a description order.
B-2-2.延伸工程
延伸工程において、PVA系樹脂フィルムは、代表的には3倍~7倍に一軸延伸される。延伸方向は、フィルムの長手方向(MD方向)であってもよく、フィルムの幅方向(TD方向)であってもよい。延伸方法は、乾式延伸であってもよく、湿式延伸であってもよく、これらを組み合せてもよい。また、架橋工程、膨潤工程、染色工程等を行う際にPVA系樹脂フィルムを延伸してもよい。なお、延伸方向は、得られる偏光子の吸収軸方向に対応し得る。 B-2-2. Stretching Step In the stretching step, the PVA-based resin film is uniaxially stretched, typically 3 to 7 times. The stretching direction may be the longitudinal direction of the film (MD direction) or the width direction of the film (TD direction). The stretching method may be dry stretching, wet stretching, or a combination thereof. Moreover, when performing a bridge | crosslinking process, a swelling process, a dyeing process, etc., you may extend | stretch a PVA-type resin film. The stretching direction may correspond to the absorption axis direction of the obtained polarizer.
延伸工程において、PVA系樹脂フィルムは、代表的には3倍~7倍に一軸延伸される。延伸方向は、フィルムの長手方向(MD方向)であってもよく、フィルムの幅方向(TD方向)であってもよい。延伸方法は、乾式延伸であってもよく、湿式延伸であってもよく、これらを組み合せてもよい。また、架橋工程、膨潤工程、染色工程等を行う際にPVA系樹脂フィルムを延伸してもよい。なお、延伸方向は、得られる偏光子の吸収軸方向に対応し得る。 B-2-2. Stretching Step In the stretching step, the PVA-based resin film is uniaxially stretched, typically 3 to 7 times. The stretching direction may be the longitudinal direction of the film (MD direction) or the width direction of the film (TD direction). The stretching method may be dry stretching, wet stretching, or a combination thereof. Moreover, when performing a bridge | crosslinking process, a swelling process, a dyeing process, etc., you may extend | stretch a PVA-type resin film. The stretching direction may correspond to the absorption axis direction of the obtained polarizer.
B-2-3.膨潤工程
膨潤工程は、通常、染色工程の前に行われる。膨潤工程は、例えば、PVA系樹脂フィルムを膨潤浴に浸漬することにより行われる。膨潤浴としては、通常、蒸留水、純水等の水が用いられる。膨潤浴は、水以外の任意の適切な他の成分を含んでいてもよい。他の成分としては、アルコール等の溶媒、界面活性剤等の添加剤、ヨウ化物等が挙げられる。ヨウ化物としては、例えば、ヨウ化カリウム、ヨウ化リチウム、ヨウ化ナトリウム、ヨウ化亜鉛、ヨウ化アルミニウム、ヨウ化鉛、ヨウ化銅、ヨウ化バリウム、ヨウ化カルシウム、ヨウ化錫、ヨウ化チタン等が挙げられる。好ましくは、ヨウ化カリウムが用いられる。膨潤浴の温度は、例えば、20℃~45℃である。また、浸漬時間は、例えば、10秒~300秒である。 B-2-3. Swelling step The swelling step is usually performed before the dyeing step. The swelling step is performed, for example, by immersing the PVA-based resin film in a swelling bath. As the swelling bath, water such as distilled water or pure water is usually used. The swelling bath may comprise any suitable other component besides water. Other components include solvents such as alcohols, additives such as surfactants, and iodides. Examples of the iodide include potassium iodide, lithium iodide, sodium iodide, zinc iodide, aluminum iodide, lead iodide, copper iodide, barium iodide, calcium iodide, tin iodide and titanium iodide. Etc. Preferably, potassium iodide is used. The temperature of the swelling bath is, for example, 20 ° C to 45 ° C. The immersion time is, for example, 10 seconds to 300 seconds.
膨潤工程は、通常、染色工程の前に行われる。膨潤工程は、例えば、PVA系樹脂フィルムを膨潤浴に浸漬することにより行われる。膨潤浴としては、通常、蒸留水、純水等の水が用いられる。膨潤浴は、水以外の任意の適切な他の成分を含んでいてもよい。他の成分としては、アルコール等の溶媒、界面活性剤等の添加剤、ヨウ化物等が挙げられる。ヨウ化物としては、例えば、ヨウ化カリウム、ヨウ化リチウム、ヨウ化ナトリウム、ヨウ化亜鉛、ヨウ化アルミニウム、ヨウ化鉛、ヨウ化銅、ヨウ化バリウム、ヨウ化カルシウム、ヨウ化錫、ヨウ化チタン等が挙げられる。好ましくは、ヨウ化カリウムが用いられる。膨潤浴の温度は、例えば、20℃~45℃である。また、浸漬時間は、例えば、10秒~300秒である。 B-2-3. Swelling step The swelling step is usually performed before the dyeing step. The swelling step is performed, for example, by immersing the PVA-based resin film in a swelling bath. As the swelling bath, water such as distilled water or pure water is usually used. The swelling bath may comprise any suitable other component besides water. Other components include solvents such as alcohols, additives such as surfactants, and iodides. Examples of the iodide include potassium iodide, lithium iodide, sodium iodide, zinc iodide, aluminum iodide, lead iodide, copper iodide, barium iodide, calcium iodide, tin iodide and titanium iodide. Etc. Preferably, potassium iodide is used. The temperature of the swelling bath is, for example, 20 ° C to 45 ° C. The immersion time is, for example, 10 seconds to 300 seconds.
B-2-4.染色工程
染色工程は、PVA系樹脂フィルムを二色性物質で染色する工程である。好ましくは二色性物質を吸着させることにより行う。当該吸着方法としては、例えば、二色性物質を含む染色液にPVA系樹脂フィルムを浸漬させる方法、PVA系樹脂フィルムに当該染色液を塗工する方法、当該染色液をPVA系樹脂フィルムに噴霧する方法等が挙げられる。好ましくは、染色液にPVA系樹脂フィルムを浸漬させる方法である。二色性物質が良好に吸着し得るからである。 B-2-4. Dyeing Step The dyeing step is a step of dyeing a PVA-based resin film with a dichroic substance. Preferably, it is carried out by adsorbing a dichroic substance. As the adsorption method, for example, a method of immersing a PVA-based resin film in a dyeing liquid containing a dichroic substance, a method of applying the dyeing liquid to a PVA-based resin film, and spraying the dyeing liquid onto a PVA-based resin film And the like. Preferably, it is a method of immersing a PVA-based resin film in a staining solution. It is because a dichroic substance can be adsorbed well.
染色工程は、PVA系樹脂フィルムを二色性物質で染色する工程である。好ましくは二色性物質を吸着させることにより行う。当該吸着方法としては、例えば、二色性物質を含む染色液にPVA系樹脂フィルムを浸漬させる方法、PVA系樹脂フィルムに当該染色液を塗工する方法、当該染色液をPVA系樹脂フィルムに噴霧する方法等が挙げられる。好ましくは、染色液にPVA系樹脂フィルムを浸漬させる方法である。二色性物質が良好に吸着し得るからである。 B-2-4. Dyeing Step The dyeing step is a step of dyeing a PVA-based resin film with a dichroic substance. Preferably, it is carried out by adsorbing a dichroic substance. As the adsorption method, for example, a method of immersing a PVA-based resin film in a dyeing liquid containing a dichroic substance, a method of applying the dyeing liquid to a PVA-based resin film, and spraying the dyeing liquid onto a PVA-based resin film And the like. Preferably, it is a method of immersing a PVA-based resin film in a staining solution. It is because a dichroic substance can be adsorbed well.
上記二色性物質としては、例えば、ヨウ素、二色性染料が挙げられる。好ましくは、ヨウ素である。二色性物質としてヨウ素を用いる場合、染色液としては、ヨウ素水溶液が好ましく用いられる。ヨウ素水溶液のヨウ素の含有量は、水100重量部に対して、好ましくは0.04重量部~5.0重量部である。ヨウ素の水に対する溶解度を高めるため、ヨウ素水溶液にヨウ化物を配合することが好ましい。ヨウ化物としては、ヨウ化カリウムが好ましく用いられる。ヨウ化物の含有量は、水100重量部に対して、好ましくは0.3重量部~15重量部である。
As said dichroic substance, iodine and a dichroic dye are mentioned, for example. Preferably, it is iodine. When iodine is used as the dichroic substance, an aqueous iodine solution is preferably used as the staining solution. The content of iodine in the aqueous iodine solution is preferably 0.04 parts by weight to 5.0 parts by weight with respect to 100 parts by weight of water. In order to enhance the solubility of iodine in water, it is preferable to add an iodide to an aqueous iodine solution. As iodide, potassium iodide is preferably used. The content of iodide is preferably 0.3 to 15 parts by weight with respect to 100 parts by weight of water.
染色液の染色時の液温は、任意の適切な値に設定することができ、例えば、20℃~50℃である。染色液にPVA系樹脂フィルムを浸漬させる場合、浸漬時間は、例えば、5秒~5分である。
The liquid temperature at the time of staining of the staining solution can be set to any appropriate value, and is, for example, 20 ° C. to 50 ° C. When immersing the PVA-based resin film in the staining solution, the immersion time is, for example, 5 seconds to 5 minutes.
B-2-5.架橋工程
架橋工程においては、通常、架橋剤としてホウ素化合物が用いられる。ホウ素化合物としては、例えば、ホウ酸、ホウ砂等が挙げられる。好ましくは、ホウ酸である。架橋工程においては、ホウ素化合物は、通常、水溶液の形態で用いられる。 B-2-5. Crosslinking Step In the crosslinking step, a boron compound is usually used as a crosslinking agent. Examples of boron compounds include boric acid and borax. Preferably, it is boric acid. In the crosslinking step, the boron compound is usually used in the form of an aqueous solution.
架橋工程においては、通常、架橋剤としてホウ素化合物が用いられる。ホウ素化合物としては、例えば、ホウ酸、ホウ砂等が挙げられる。好ましくは、ホウ酸である。架橋工程においては、ホウ素化合物は、通常、水溶液の形態で用いられる。 B-2-5. Crosslinking Step In the crosslinking step, a boron compound is usually used as a crosslinking agent. Examples of boron compounds include boric acid and borax. Preferably, it is boric acid. In the crosslinking step, the boron compound is usually used in the form of an aqueous solution.
ホウ酸水溶液を用いる場合、ホウ酸水溶液のホウ酸濃度は、例えば、1重量%~15重量%であり、好ましくは1重量%~10重量%である。ホウ酸水溶液には、ヨウ化カリウム等のヨウ化物、硫酸亜鉛、塩化亜鉛等の亜鉛化合物をさらに含有させてもよい。
When an aqueous boric acid solution is used, the boric acid concentration of the aqueous boric acid solution is, for example, 1% by weight to 15% by weight, preferably 1% by weight to 10% by weight. The boric acid aqueous solution may further contain an iodide such as potassium iodide and a zinc compound such as zinc sulfate and zinc chloride.
架橋工程は、任意の適切な方法により行うことができる。例えば、ホウ素化合物を含む水溶液にPVA系樹脂フィルムを浸漬する方法、ホウ素化合物を含む水溶液をPVA系樹脂フィルムに塗布する方法、または、ホウ素化合物を含む水溶液をPVA系樹脂フィルムに噴霧する方法が挙げられる。ホウ素化合物を含む水溶液に浸漬することが好ましい。
The crosslinking step can be performed by any suitable method. For example, a method of immersing a PVA-based resin film in an aqueous solution containing a boron compound, a method of applying an aqueous solution containing a boron compound to a PVA-based resin film, or a method of spraying an aqueous solution containing a boron compound onto a PVA-based resin film Be It is preferable to immerse in an aqueous solution containing a boron compound.
架橋に用いる溶液の温度は、例えば、25℃以上であり、好ましくは30℃~85℃、さらに好ましくは40℃~70℃である。浸漬時間は、例えば、5秒~800秒であり、好ましくは8秒~500秒である。
The temperature of the solution used for crosslinking is, for example, 25 ° C. or higher, preferably 30 ° C. to 85 ° C., and more preferably 40 ° C. to 70 ° C. The immersion time is, for example, 5 seconds to 800 seconds, preferably 8 seconds to 500 seconds.
B-2-6.洗浄工程
洗浄工程は、代表的には、架橋工程以降に行われ得る。洗浄工程は、代表的には、PVA系樹脂フィルムを洗浄液に浸漬させることにより行われる。洗浄液の代表例としては、純水が挙げられる。純水にヨウ化カリウムを添加してもよい。 B-2-6. Washing Step The washing step can typically be performed after the crosslinking step. The washing step is typically performed by immersing the PVA-based resin film in a washing solution. Pure water can be mentioned as a representative example of the cleaning liquid. Potassium iodide may be added to pure water.
洗浄工程は、代表的には、架橋工程以降に行われ得る。洗浄工程は、代表的には、PVA系樹脂フィルムを洗浄液に浸漬させることにより行われる。洗浄液の代表例としては、純水が挙げられる。純水にヨウ化カリウムを添加してもよい。 B-2-6. Washing Step The washing step can typically be performed after the crosslinking step. The washing step is typically performed by immersing the PVA-based resin film in a washing solution. Pure water can be mentioned as a representative example of the cleaning liquid. Potassium iodide may be added to pure water.
洗浄液の温度は、例えば5℃~50℃である。浸漬時間は、例えば1秒~300秒である。
The temperature of the cleaning solution is, for example, 5 ° C to 50 ° C. The immersion time is, for example, 1 second to 300 seconds.
B-2-7.乾燥工程
乾燥工程は、任意の適切な方法により行うことができる。乾燥方法としては、例えば、自然乾燥、送風乾燥、減圧乾燥、加熱乾燥等が挙げられる。加熱乾燥が好ましく用いられる。加熱乾燥を行う場合、加熱温度は、例えば、30℃~100℃である。また、乾燥時間は、例えば、20秒~10分間である。 B-2-7. Drying Step The drying step can be performed by any appropriate method. As a drying method, natural drying, ventilation drying, reduced-pressure drying, heat-drying etc. are mentioned, for example. Heat drying is preferably used. When heat drying is performed, the heating temperature is, for example, 30 ° C. to 100 ° C. The drying time is, for example, 20 seconds to 10 minutes.
乾燥工程は、任意の適切な方法により行うことができる。乾燥方法としては、例えば、自然乾燥、送風乾燥、減圧乾燥、加熱乾燥等が挙げられる。加熱乾燥が好ましく用いられる。加熱乾燥を行う場合、加熱温度は、例えば、30℃~100℃である。また、乾燥時間は、例えば、20秒~10分間である。 B-2-7. Drying Step The drying step can be performed by any appropriate method. As a drying method, natural drying, ventilation drying, reduced-pressure drying, heat-drying etc. are mentioned, for example. Heat drying is preferably used. When heat drying is performed, the heating temperature is, for example, 30 ° C. to 100 ° C. The drying time is, for example, 20 seconds to 10 minutes.
C.保護フィルム
保護フィルム(および、存在する場合には別の保護フィルム)としては、任意の適切な樹脂フィルムが用いられる。樹脂フィルムの形成材料としては、例えば、(メタ)アクリル系樹脂、ジアセチルセルロース、トリアセチルセルロース等のセルロース系樹脂、ノルボルネン系樹脂等のシクロオレフィン系樹脂、ポリプロピレン等のオレフィン系樹脂、ポリエチレンテレフタレート系樹脂等のエステル系樹脂、ポリアミド系樹脂、ポリカーボネート系樹脂、これらの共重合体樹脂等が挙げられる。なお、「(メタ)アクリル系樹脂」とは、アクリル系樹脂および/またはメタクリル系樹脂をいう。 C. Protective Film Any suitable resin film is used as the protective film (and, if present, another protective film). As a material for forming the resin film, for example, cellulose resins such as (meth) acrylic resins, diacetyl cellulose and triacetyl cellulose, cycloolefin resins such as norbornene resins, olefin resins such as polypropylene, polyethylene terephthalate resins And ester resins, polyamide resins, polycarbonate resins, copolymer resins thereof, and the like. In addition, "(meth) acrylic-type resin" means acrylic resin and / or methacrylic resin.
保護フィルム(および、存在する場合には別の保護フィルム)としては、任意の適切な樹脂フィルムが用いられる。樹脂フィルムの形成材料としては、例えば、(メタ)アクリル系樹脂、ジアセチルセルロース、トリアセチルセルロース等のセルロース系樹脂、ノルボルネン系樹脂等のシクロオレフィン系樹脂、ポリプロピレン等のオレフィン系樹脂、ポリエチレンテレフタレート系樹脂等のエステル系樹脂、ポリアミド系樹脂、ポリカーボネート系樹脂、これらの共重合体樹脂等が挙げられる。なお、「(メタ)アクリル系樹脂」とは、アクリル系樹脂および/またはメタクリル系樹脂をいう。 C. Protective Film Any suitable resin film is used as the protective film (and, if present, another protective film). As a material for forming the resin film, for example, cellulose resins such as (meth) acrylic resins, diacetyl cellulose and triacetyl cellulose, cycloolefin resins such as norbornene resins, olefin resins such as polypropylene, polyethylene terephthalate resins And ester resins, polyamide resins, polycarbonate resins, copolymer resins thereof, and the like. In addition, "(meth) acrylic-type resin" means acrylic resin and / or methacrylic resin.
1つの実施形態においては、上記(メタ)アクリル系樹脂として、グルタルイミド構造を有する(メタ)アクリル系樹脂が用いられる。グルタルイミド構造を有する(メタ)アクリル系樹脂(以下、グルタルイミド樹脂とも称する)は、例えば、特開2006-309033号公報、特開2006-317560号公報、特開2006-328329号公報、特開2006-328334号公報、特開2006-337491号公報、特開2006-337492号公報、特開2006-337493号公報、特開2006-337569号公報、特開2007-009182号公報、特開2009-161744号公報、特開2010-284840号公報に記載されている。これらの記載は、本明細書に参考として援用される。
In one embodiment, a (meth) acrylic resin having a glutarimide structure is used as the (meth) acrylic resin. Examples of (meth) acrylic resins having a glutarimide structure (hereinafter, also referred to as glutarimide resins) include, for example, JP-A-2006-309033, JP-A-2006-317560, and JP-A-2006-328329, and JP-A-2006-328329. 2006-328334, JP-A 2006-337491, JP-A 2006-337492, JP-A 2006-337493, JP-A 2006-337569, JP-2007-009182, JP-2009- No. 161744 and Japanese Patent Application Laid-Open No. 2010-284840. These descriptions are incorporated herein by reference.
基材とPVA系樹脂層との積層体を用いて偏光子を製造する場合には、基材を剥離せずにそのまま保護フィルムとして用いてもよい。また、基材を剥離して偏光子を保護フィルムと貼り合わせてもよい。
When manufacturing a polarizer using the laminated body of a base material and a PVA-type resin layer, you may use it as a protective film as it is, without peeling a base material. Alternatively, the substrate may be peeled off and the polarizer may be bonded to the protective film.
目的に応じて、任意の適切な光学機能フィルムを保護フィルム(および、存在する場合には別の保護フィルム)として用いてもよい。光学機能フィルムとしては、例えば、位相差フィルム、反射型偏光子(輝度向上フィルム)が挙げられる。
Depending on the purpose, any suitable optically functional film may be used as a protective film (and, if present, another protective film). Examples of the optical functional film include a retardation film and a reflective polarizer (brightness improving film).
D.粘着剤層
本発明の実施形態による粘着剤層付偏光板は、代表的には上記のとおり、偏光子の一方の側に保護フィルムが配置され、偏光子の他方の側に粘着剤層が配置されている。すなわち、この実施形態においては、偏光子の当該他方の側には保護フィルムを配置することなく、粘着剤層が偏光子に直接配置されている。 D. Pressure-Sensitive Adhesive Layer In the pressure-sensitive adhesive layer-attached polarizing plate according to the embodiment of the present invention, as described above, the protective film is disposed on one side of the polarizer, and the pressure-sensitive adhesive layer is disposed on the other side of the polarizer. It is done. That is, in this embodiment, the pressure-sensitive adhesive layer is directly disposed on the polarizer without disposing the protective film on the other side of the polarizer.
本発明の実施形態による粘着剤層付偏光板は、代表的には上記のとおり、偏光子の一方の側に保護フィルムが配置され、偏光子の他方の側に粘着剤層が配置されている。すなわち、この実施形態においては、偏光子の当該他方の側には保護フィルムを配置することなく、粘着剤層が偏光子に直接配置されている。 D. Pressure-Sensitive Adhesive Layer In the pressure-sensitive adhesive layer-attached polarizing plate according to the embodiment of the present invention, as described above, the protective film is disposed on one side of the polarizer, and the pressure-sensitive adhesive layer is disposed on the other side of the polarizer. It is done. That is, in this embodiment, the pressure-sensitive adhesive layer is directly disposed on the polarizer without disposing the protective film on the other side of the polarizer.
D-1.粘着剤組成物
粘着剤層を構成する粘着剤組成物は、ベースポリマーと導電剤とを含む。 D-1. Pressure-Sensitive Adhesive Composition The pressure-sensitive adhesive composition constituting the pressure-sensitive adhesive layer contains a base polymer and a conductive agent.
粘着剤層を構成する粘着剤組成物は、ベースポリマーと導電剤とを含む。 D-1. Pressure-Sensitive Adhesive Composition The pressure-sensitive adhesive composition constituting the pressure-sensitive adhesive layer contains a base polymer and a conductive agent.
D-1-1.ベースポリマー
ベースポリマーの代表例としては、(メタ)アクリル系ポリマー((メタ)アクリル系樹脂)が挙げられる。(メタ)アクリル系ポリマーは、代表的には、アルキル(メタ)アクリレート由来のモノマー単位を主成分として含有する。アルキル(メタ)アクリレートは、(メタ)アクリル酸のアルキルエステルである。アルキルエステルを形成するアルキル基としては、例えば、炭素数1~18の直鎖状または分岐鎖状のアルキル基が挙げられる。アルキル基の具体例としては、メチル基、エチル基、プロピル基、イソプロピル基、ブチル基、イソブチル基、アミル基、ヘキシル基、シクロヘキシル基、ヘプチル基、2-エチルヘキシル基、イソオクチル基、ノニル基、デシル基、イソデシル基、ドデシル基、イソミリスチル基、ラウリル基、トリデシル基、ペンタデシル基、ヘキサデシル基、ヘプタデシル基、オクタデシル基、が挙げられる。これらは、単独で用いてもよく組み合わせて用いてもよい。(メタ)アクリル系ポリマーに含まれるアルキル基の平均炭素数は、好ましくは3~9である。 D-1-1. Base Polymers Representative examples of base polymers include (meth) acrylic polymers ((meth) acrylic resins). The (meth) acrylic polymer typically contains, as a main component, a monomer unit derived from an alkyl (meth) acrylate. The alkyl (meth) acrylate is an alkyl ester of (meth) acrylic acid. Examples of the alkyl group forming the alkyl ester include a linear or branched alkyl group having 1 to 18 carbon atoms. Specific examples of the alkyl group include methyl group, ethyl group, propyl group, isopropyl group, butyl group, isobutyl group, amyl group, hexyl group, cyclohexyl group, heptyl group, 2-ethylhexyl group, isooctyl group, nonyl group, decyl Groups, isodecyl group, dodecyl group, isomyristyl group, lauryl group, tridecyl group, pentadecyl group, hexadecyl group, heptadecyl group, octadecyl group. These may be used alone or in combination. The average carbon number of the alkyl group contained in the (meth) acrylic polymer is preferably 3 to 9.
ベースポリマーの代表例としては、(メタ)アクリル系ポリマー((メタ)アクリル系樹脂)が挙げられる。(メタ)アクリル系ポリマーは、代表的には、アルキル(メタ)アクリレート由来のモノマー単位を主成分として含有する。アルキル(メタ)アクリレートは、(メタ)アクリル酸のアルキルエステルである。アルキルエステルを形成するアルキル基としては、例えば、炭素数1~18の直鎖状または分岐鎖状のアルキル基が挙げられる。アルキル基の具体例としては、メチル基、エチル基、プロピル基、イソプロピル基、ブチル基、イソブチル基、アミル基、ヘキシル基、シクロヘキシル基、ヘプチル基、2-エチルヘキシル基、イソオクチル基、ノニル基、デシル基、イソデシル基、ドデシル基、イソミリスチル基、ラウリル基、トリデシル基、ペンタデシル基、ヘキサデシル基、ヘプタデシル基、オクタデシル基、が挙げられる。これらは、単独で用いてもよく組み合わせて用いてもよい。(メタ)アクリル系ポリマーに含まれるアルキル基の平均炭素数は、好ましくは3~9である。 D-1-1. Base Polymers Representative examples of base polymers include (meth) acrylic polymers ((meth) acrylic resins). The (meth) acrylic polymer typically contains, as a main component, a monomer unit derived from an alkyl (meth) acrylate. The alkyl (meth) acrylate is an alkyl ester of (meth) acrylic acid. Examples of the alkyl group forming the alkyl ester include a linear or branched alkyl group having 1 to 18 carbon atoms. Specific examples of the alkyl group include methyl group, ethyl group, propyl group, isopropyl group, butyl group, isobutyl group, amyl group, hexyl group, cyclohexyl group, heptyl group, 2-ethylhexyl group, isooctyl group, nonyl group, decyl Groups, isodecyl group, dodecyl group, isomyristyl group, lauryl group, tridecyl group, pentadecyl group, hexadecyl group, heptadecyl group, octadecyl group. These may be used alone or in combination. The average carbon number of the alkyl group contained in the (meth) acrylic polymer is preferably 3 to 9.
ベースポリマーは、目的に応じて任意の適切な共重合成分由来のモノマー単位を含んでいてもよい。共重合成分としては、例えば、ヒドロキシル基含有モノマー、カルボキシル基含有モノマー、酸無水物基含有モノマー、スルホン酸基含有モノマー、リン酸基含有モノマー、(N-置換)アミド系モノマー、(メタ)アクリル酸アルキルアミノアルキル系モノマー、(メタ)アクリル酸アルコキシアルキル系モノマー、スクシンイミド系モノマー、マレイミド系モノマー、イタコンイミド系モノマー、ビニル系モノマー、シアノ(メタ)アクリレート系モノマー、エポキシ基含有(メタ)アクリル系モノマー、グリコール系(メタ)アクリルエステルモノマー、シラン系モノマー、多官能性モノマーが挙げられる。共重合成分の種類、数、組み合わせ、共重合比(重量比)を調整することにより、所望の特性を有するベースポリマー(最終的に、粘着剤層)を得ることができる。全モノマー成分における共重合成分の割合は、全モノマー成分100重量%に対して好ましくは0重量%~20重量%、より好ましくは0.1重量%~15重量%、さらに好ましくは0.1重量%~10重量%である。
The base polymer may contain monomer units derived from any suitable copolymerization component depending on the purpose. As a copolymerization component, for example, a hydroxyl group-containing monomer, a carboxyl group-containing monomer, an acid anhydride group-containing monomer, a sulfonic acid group-containing monomer, a phosphoric acid group-containing monomer, (N-substituted) amide-based monomer, (meth) acrylic Acid alkyl amino alkyl type monomer, (meth) acrylic acid alkoxy alkyl type monomer, succinimide type monomer, maleimide type monomer, itacon imide type monomer, vinyl type monomer, cyano (meth) acrylate type monomer, epoxy group containing (meth) acrylic type monomer And glycol-based (meth) acrylic ester monomers, silane-based monomers, and polyfunctional monomers. By adjusting the type, number, combination, and copolymerization ratio (weight ratio) of the copolymerization components, it is possible to obtain a base polymer (finally, a pressure-sensitive adhesive layer) having desired properties. The proportion of the copolymerization component in all the monomer components is preferably 0 wt% to 20 wt%, more preferably 0.1 wt% to 15 wt%, still more preferably 0.1 wt%, relative to 100 wt% of all the monomer components. % To 10% by weight.
ベースポリマーの重量平均分子量は、代表的には50万~300万であり、好ましくは70万~270万であり、より好ましくは80万~250万である。重量平均分子量が小さすぎると、耐熱性が不十分となる場合がある。重量平均分子量が大きすぎると、取扱性が悪くなる場合があり、また、塗工のために粘度調整に多量の希釈溶剤が必要となりコストが増大する場合がある。なお、重量平均分子量は、GPC(ゲル・パーミエーション・クロマトグラフィー)により測定し、ポリスチレン換算により算出された値をいう。
The weight average molecular weight of the base polymer is typically 500,000 to 3,000,000, preferably 700,000 to 2,700,000, and more preferably 800,000 to 2,500,000. If the weight average molecular weight is too small, heat resistance may be insufficient. When the weight average molecular weight is too large, the handling property may be deteriorated, and a large amount of dilution solvent may be required for viscosity adjustment for coating, which may increase the cost. The weight average molecular weight is a value measured by GPC (gel permeation chromatography) and calculated by polystyrene conversion.
D-1-2.導電剤
導電剤は、上記のとおり無機カチオン塩を含む。無機カチオン塩は、具体的には、無機カチオン-アニオン塩である。無機カチオン塩のカチオン部を構成するカチオンとしては、代表的には、アルカリ金属イオンが挙げられる。具体例としては、リチウムイオン、ナトリウムイオン、カリウムイオンが挙げられる。好ましくは、リチウムイオンである。したがって、好ましい無機カチオン塩は、リチウム塩である。 D-1-2. Conducting Agent The conducting agent comprises an inorganic cationic salt as described above. The inorganic cation salt is specifically an inorganic cation-anion salt. As a cation which comprises the cation part of inorganic cation salt, an alkali metal ion is mentioned typically. Specific examples include lithium ion, sodium ion and potassium ion. Preferably, it is lithium ion. Thus, the preferred inorganic cation salt is a lithium salt.
導電剤は、上記のとおり無機カチオン塩を含む。無機カチオン塩は、具体的には、無機カチオン-アニオン塩である。無機カチオン塩のカチオン部を構成するカチオンとしては、代表的には、アルカリ金属イオンが挙げられる。具体例としては、リチウムイオン、ナトリウムイオン、カリウムイオンが挙げられる。好ましくは、リチウムイオンである。したがって、好ましい無機カチオン塩は、リチウム塩である。 D-1-2. Conducting Agent The conducting agent comprises an inorganic cationic salt as described above. The inorganic cation salt is specifically an inorganic cation-anion salt. As a cation which comprises the cation part of inorganic cation salt, an alkali metal ion is mentioned typically. Specific examples include lithium ion, sodium ion and potassium ion. Preferably, it is lithium ion. Thus, the preferred inorganic cation salt is a lithium salt.
無機カチオン塩のアニオン部を構成するアニオンとしては、例えば、Cl-、Br-、I-、AlCl4
-、Al2Cl7
-、BF4
-、PF6
-、ClO4
-、NO3
-、CH3COO-、CF3COO-、CH3SO3
-、CF3SO3
-、(CF3SO2)3C-、AsF6
-、SbF6
-、NbF6
-、TaF6
-、(CN)2N-、C4F9SO3
-、C3F7COO-、(CF3SO2)(CF3CO)N-、-O3S(CF2)3SO3
-、および、下記一般式(1)~(4)
(1):(CnF2n+1SO2)2N- (nは1~10の整数)、
(2):CF2(CmF2mSO2)2N- (mは1~10の整数)、
(3):-O3S(CF2)lSO3 - (lは1~10の整数)、
(4):(CpF2p+1SO2)N-(CqF2q+1SO2)、(p、qは1~10の整数)、
で表わされるアニオンが挙げられる。フッ素含有アニオンが好ましく、フッ素含有イミドアニオンがより好ましい。 Examples of the anion constituting the anion portion of the inorganic cation salts, for example, Cl -, Br -, I -, AlCl 4 -, Al 2 Cl 7 -, BF 4 -, PF 6 -, ClO 4 -, NO 3 -, CH 3 COO − , CF 3 COO − , CH 3 SO 3 − , CF 3 SO 3 − , (CF 3 SO 2 ) 3 C − , AsF 6 − , SbF 6 − , NbF 6 − , TaF 6 − , (CN ) 2 N -, C 4 F 9 SO 3 -, C 3 F 7 COO -, (CF 3 SO 2) (CF 3 CO) N -, - O 3 S (CF 2) 3 SO 3 -, and, below General Formulas (1) to (4)
(1): (C n F 2 n + 1 SO 2 ) 2 N − (n is an integer of 1 to 10),
(2): CF 2 (C m F 2 m SO 2 ) 2 N − (m is an integer of 1 to 10),
(3): - O 3 S (CF 2) l SO 3 - (l is an integer of from 1 to 10),
(4) :( C p F 2p + 1 SO 2) N - (C q F 2q + 1 SO 2), (p, q is an integer of 1 to 10),
And the anion represented by The fluorine-containing anion is preferable, and the fluorine-containing imide anion is more preferable.
(1):(CnF2n+1SO2)2N- (nは1~10の整数)、
(2):CF2(CmF2mSO2)2N- (mは1~10の整数)、
(3):-O3S(CF2)lSO3 - (lは1~10の整数)、
(4):(CpF2p+1SO2)N-(CqF2q+1SO2)、(p、qは1~10の整数)、
で表わされるアニオンが挙げられる。フッ素含有アニオンが好ましく、フッ素含有イミドアニオンがより好ましい。 Examples of the anion constituting the anion portion of the inorganic cation salts, for example, Cl -, Br -, I -, AlCl 4 -, Al 2 Cl 7 -, BF 4 -, PF 6 -, ClO 4 -, NO 3 -, CH 3 COO − , CF 3 COO − , CH 3 SO 3 − , CF 3 SO 3 − , (CF 3 SO 2 ) 3 C − , AsF 6 − , SbF 6 − , NbF 6 − , TaF 6 − , (CN ) 2 N -, C 4 F 9 SO 3 -, C 3 F 7 COO -, (CF 3 SO 2) (CF 3 CO) N -, - O 3 S (CF 2) 3 SO 3 -, and, below General Formulas (1) to (4)
(1): (C n F 2 n + 1 SO 2 ) 2 N − (n is an integer of 1 to 10),
(2): CF 2 (C m F 2 m SO 2 ) 2 N − (m is an integer of 1 to 10),
(3): - O 3 S (CF 2) l SO 3 - (l is an integer of from 1 to 10),
(4) :( C p F 2p + 1 SO 2) N - (C q F 2q + 1 SO 2), (p, q is an integer of 1 to 10),
And the anion represented by The fluorine-containing anion is preferable, and the fluorine-containing imide anion is more preferable.
フッ素含有イミドアニオンとしては、例えば、ペルフルオロアルキル基を有するイミドアニオンが挙げられる。具体例としては、上記の(CF3SO2)(CF3CO)N-、ならびに、一般式(1)、(2)および(4)
(1):(CnF2n+1SO2)2N- (nは1~10の整数)、
(2):CF2(CmF2mSO2)2N- (mは1~10の整数)、
(4):(CpF2p+1SO2)N-(CqF2q+1SO2)、(p、qは1~10の整数)、
で表わされるアニオンが挙げられる。好ましくは、(CF3SO2)2N-、(C2F5SO2)2N-等の一般式(1)で表わされる(ペルフルオロアルキルスルホニル)イミドであり、より好ましくは、(CF3SO2)2N-で表わされるビス(トリフルオロメタンスルホニル)イミドである。したがって、本発明の実施形態において用いられ得る好ましい無機カチオン塩は、リチウムビス(トリフルオロメタンスルホニル)イミドである。 As a fluorine-containing imide anion, the imide anion which has a perfluoroalkyl group is mentioned, for example. Specific examples thereof include (CF 3 SO 2 ) (CF 3 CO) N − described above, and general formulas (1), (2) and (4)
(1): (C n F 2 n + 1 SO 2 ) 2 N − (n is an integer of 1 to 10),
(2): CF 2 (C m F 2 m SO 2 ) 2 N − (m is an integer of 1 to 10),
(4) :( C p F 2p + 1 SO 2) N - (C q F 2q + 1 SO 2), (p, q is an integer of 1 to 10),
And the anion represented by Preferred are (perfluoroalkylsulfonyl) imides represented by the general formula (1) such as (CF 3 SO 2 ) 2 N − , (C 2 F 5 SO 2 ) 2 N − and the like, more preferably (CF 3 SO 2 ) 2 N − It is a bis (trifluoromethanesulfonyl) imide represented by SO 2 ) 2 N — . Thus, a preferred inorganic cationic salt that can be used in embodiments of the present invention is lithium bis (trifluoromethanesulfonyl) imide.
(1):(CnF2n+1SO2)2N- (nは1~10の整数)、
(2):CF2(CmF2mSO2)2N- (mは1~10の整数)、
(4):(CpF2p+1SO2)N-(CqF2q+1SO2)、(p、qは1~10の整数)、
で表わされるアニオンが挙げられる。好ましくは、(CF3SO2)2N-、(C2F5SO2)2N-等の一般式(1)で表わされる(ペルフルオロアルキルスルホニル)イミドであり、より好ましくは、(CF3SO2)2N-で表わされるビス(トリフルオロメタンスルホニル)イミドである。したがって、本発明の実施形態において用いられ得る好ましい無機カチオン塩は、リチウムビス(トリフルオロメタンスルホニル)イミドである。 As a fluorine-containing imide anion, the imide anion which has a perfluoroalkyl group is mentioned, for example. Specific examples thereof include (CF 3 SO 2 ) (CF 3 CO) N − described above, and general formulas (1), (2) and (4)
(1): (C n F 2 n + 1 SO 2 ) 2 N − (n is an integer of 1 to 10),
(2): CF 2 (C m F 2 m SO 2 ) 2 N − (m is an integer of 1 to 10),
(4) :( C p F 2p + 1 SO 2) N - (C q F 2q + 1 SO 2), (p, q is an integer of 1 to 10),
And the anion represented by Preferred are (perfluoroalkylsulfonyl) imides represented by the general formula (1) such as (CF 3 SO 2 ) 2 N − , (C 2 F 5 SO 2 ) 2 N − and the like, more preferably (CF 3 SO 2 ) 2 N − It is a bis (trifluoromethanesulfonyl) imide represented by SO 2 ) 2 N — . Thus, a preferred inorganic cationic salt that can be used in embodiments of the present invention is lithium bis (trifluoromethanesulfonyl) imide.
粘着剤組成物(結果として、粘着剤層)における無機カチオン塩の含有量は、ベースポリマー100重量部に対して好ましくは0.01重量部~5重量部であり、より好ましくは0.5重量部~3重量部であり、さらに好ましくは0.7重量部~1.5重量部である。無機カチオン塩の含有量がこのような範囲であれば、薄型でヨウ素含有量が高い偏光子(結果として、そのような偏光子を含む偏光板)の耐湿性を顕著に改善することができる。
The content of the inorganic cation salt in the pressure-sensitive adhesive composition (as a result, the pressure-sensitive adhesive layer) is preferably 0.01 parts by weight to 5 parts by weight, more preferably 0.5 parts by weight with respect to 100 parts by weight of the base polymer. The amount is from 3 to 3 parts by weight, more preferably from 0.7 to 1.5 parts by weight. If the content of the inorganic cation salt is in such a range, the moisture resistance of a thin polarizer having a high iodine content (as a result, a polarizing plate including such a polarizer) can be significantly improved.
導電剤は、必要に応じて有機カチオン塩をさらに含んでいてもよい。無機カチオン塩と有機カチオン塩とを組み合わせて用いることにより、無機カチオン塩をブリードアウトさせることなく、表面抵抗値をさらに下げることができる。
The conductive agent may further contain an organic cation salt, if necessary. By using an inorganic cation salt and an organic cation salt in combination, the surface resistance value can be further reduced without bleeding out the inorganic cation salt.
有機カチオン塩は、具体的には、有機カチオン-アニオン塩である。有機カチオン塩のカチオン部を構成するカチオンとしては、代表的には、有機基による置換によってオニウムイオンを形成した有機オニウムが挙げられる。有機オニウムにおけるオニウムとしては、例えば、含窒素オニウム、含硫黄オニウム、含リンオニウムが挙げられる。好ましくは、含窒素オニウム、含硫黄オニウムである。含窒素オニウムとしては、アンモニウムカチオン、ピペリジニウムカチオン、ピロリジニウムカチオン、ピリジニウムカチオン、ピロリン骨格を有するカチオン、ピロール骨格を有するカチオン、イミダゾリウムカチオン、テトラヒドロピリミジニウムカチオン、ジヒドロピリミジニウムカチオン、ピラゾリウムカチオン、ピラゾリニウムカチオンが挙げられる。好ましくは、アンモニウムカチオン、ピペリジニウムカチオン、ピロリジニウムカチオンであり、より好ましくは、ピロリジニウムカチオンである。含硫黄オニウムとしては、例えばスルホニウムカチオンが挙げられる。含リンオニウムとしては、例えばホスホニウムカチオンが挙げられる。有機オニウムにおける有機基としては、例えば、アルキル基、アルコキシル基、アルケニル基が挙げられる。好ましい有機オニウムの具体例としては、テトラアルキルアンモニウムカチオン、アルキルピペリジニウムカチオン、アルキルピロリジニウムカチオンが挙げられる。より好ましくは、エチルメチルピロリジニウムカチオンである。有機カチオン塩のアニオン部を構成するアニオンは、無機カチオンのアニオン部を構成するアニオンに関して説明したとおりである。したがって、本発明の実施形態において用いられ得る好ましい有機カチオン塩は、ピロリジニウム塩であり、より好ましくはエチルメチルピロリジニウムビス(トリフルオロメタンスルホニル)イミドである。
The organic cation salt is specifically an organic cation-anion salt. As a cation which comprises the cation part of organic cation salt, the organic onium which formed onium ion by substitution by an organic group typically is mentioned. Examples of the onium in the organic onium include nitrogen-containing onium, sulfur-containing onium, and phosphorus-containing onium. Preferred are nitrogen-containing onium and sulfur-containing onium. As the nitrogen-containing onium, ammonium cation, piperidinium cation, pyrrolidinium cation, pyridinium cation, cation having pyrroline skeleton, cation having pyrrole skeleton, imidazolium cation, tetrahydropyrimidinium cation, dihydropyrimidinium cation, A pyrazolium cation and a pyrazolinium cation can be mentioned. Preferred are ammonium cation, piperidinium cation and pyrrolidinium cation, and more preferred is pyrrolidinium cation. Examples of the sulfur-containing onium include sulfonium cations. As phosphorus-containing onium, a phosphonium cation is mentioned, for example. As an organic group in organic onium, an alkyl group, an alkoxyl group, an alkenyl group is mentioned, for example. Specific examples of preferred organic oniums include tetraalkyl ammonium cations, alkyl piperidinium cations, and alkyl pyrrolidinium cations. More preferably, it is ethyl methyl pyrrolidinium cation. The anion which comprises the anion part of the organic cation salt is as having demonstrated regarding the anion which comprises the anion part of inorganic cation. Thus, preferred organic cationic salts that can be used in embodiments of the present invention are pyrrolidinium salts, more preferably ethyl methyl pyrrolidinium bis (trifluoromethanesulfonyl) imide.
粘着剤組成物(結果として、粘着剤層)における有機カチオン塩の含有量は、ベースポリマー100重量部に対して好ましくは0.1重量部~10重量部であり、より好ましくは0.3重量部~3重量部であり、さらに好ましくは0.5重量部~1.5重量部である。有機カチオン塩の含有量がこのような範囲であれば、上記の有機カチオン塩と無機カチオン塩との組み合わせの効果が顕著となる。
The content of the organic cation salt in the pressure-sensitive adhesive composition (as a result, the pressure-sensitive adhesive layer) is preferably 0.1 parts by weight to 10 parts by weight, more preferably 0.3 parts by weight with respect to 100 parts by weight of the base polymer. The amount is preferably 3 to 3 parts by weight, more preferably 0.5 to 1.5 parts by weight. If the content of the organic cation salt is in such a range, the effect of the combination of the organic cation salt and the inorganic cation salt becomes remarkable.
D-1-3.シランカップリング剤
粘着剤組成物は、シランカップリング剤をさらに含んでいてもよい。シランカップリング剤を用いることにより、耐久性を向上させることができる。シランカップリング剤としては、任意の適切な官能基を有するものを用いることができる。具体的には、官能基としては、例えば、ビニル基、エポキシ基、アミノ基、メルカプト基、(メタ)アクリロキシ基、アセトアセチル基、イソシアネート基、スチリル基、ポリスルフィド基等が挙げられる。具体的には、例えば、ビニルトリエトキシシラン、ビニルトリプロポキシシラン、ビニルトリイソプロポキシシラン、ビニルトリブトキシシラン等のビニル基含有シランカップリング剤;γ-グリシドキシプロピルトリメトキシシラン、γ-グリシドキシプロピルトリエトキシシラン、3-グリシドキシプロピルメチルジエトキシシラン、2-(3,4-エポキシシクロヘキシル)エチルトリメトキシシランなどのエポキシ基含有シランカップリング剤;γ-アミノプロピルトリメトキシシラン、N-β-(アミノエチル)-γ-アミノプロピルメチルジメトキシシラン、N-(2-アミノエチル)3-アミノプロピルメチルジメトキシシラン、γ-トリエトキシシリル-N-(1,3-ジメチルブチリデン)プロピルアミン、N-フェニル-γ-アミノプロピルトリメトキシシラン等のアミノ基含有シランカップリング剤;γ-メルカプトプロピルメチルジメトキシシランなどのメルカプト基含有シランカップリング剤;p-スチリルトリメトキシシラン等のスチリル基含有シランカップリング剤;γ-アクリロキシプロピルトリメトキシシラン、γ-メタクリロキシプロピルトリエトキシランなどの(メタ)アクリル基含有シランカップリング剤;3-イソシアネートプロピルトリエトキシシランなどのイソシアネート基含有シランカップリング剤;ビス(トリエトキシシリルプロピル)テトラスルフィド等のポリスルフィド基含有シランカップリング剤などが挙げられる。 D-1-3. Silane Coupling Agent The pressure-sensitive adhesive composition may further contain a silane coupling agent. Durability can be improved by using a silane coupling agent. As a silane coupling agent, what has arbitrary appropriate functional groups can be used. Specifically, as a functional group, a vinyl group, an epoxy group, an amino group, a mercapto group, a (meth) acryloxy group, an acetoacetyl group, an isocyanate group, a styryl group, a polysulfide group etc. are mentioned, for example. Specifically, for example, vinyl group-containing silane coupling agents such as vinyltriethoxysilane, vinyltripropoxysilane, vinyltriisopropoxysilane, vinyltributoxysilane, etc .; γ-glycidoxypropyltrimethoxysilane, γ-gly Epoxy group-containing silane coupling agents such as cidoxypropyltriethoxysilane, 3-glycidoxypropylmethyldiethoxysilane, 2- (3,4-epoxycyclohexyl) ethyltrimethoxysilane, γ-aminopropyltrimethoxysilane, N-β- (aminoethyl) -γ-aminopropylmethyldimethoxysilane, N- (2-aminoethyl) 3-aminopropylmethyldimethoxysilane, γ-triethoxysilyl-N- (1,3-dimethylbutylidene) Propylamine, N-phenyl-γ Amino group-containing silane coupling agents such as aminopropyltrimethoxysilane; mercapto group-containing silane coupling agents such as γ-mercaptopropylmethyldimethoxysilane; styryl group-containing silane coupling agents such as p-styryltrimethoxysilane; γ- (Meth) acrylic group-containing silane coupling agents such as acryloxypropyltrimethoxysilane, γ-methacryloxypropyltriethoxysilane; isocyanate group-containing silane coupling agents such as 3-isocyanatopropyltriethoxysilane; bis (triethoxysilyl) And polysulfide group-containing silane coupling agents such as propyl) tetrasulfide.
粘着剤組成物は、シランカップリング剤をさらに含んでいてもよい。シランカップリング剤を用いることにより、耐久性を向上させることができる。シランカップリング剤としては、任意の適切な官能基を有するものを用いることができる。具体的には、官能基としては、例えば、ビニル基、エポキシ基、アミノ基、メルカプト基、(メタ)アクリロキシ基、アセトアセチル基、イソシアネート基、スチリル基、ポリスルフィド基等が挙げられる。具体的には、例えば、ビニルトリエトキシシラン、ビニルトリプロポキシシラン、ビニルトリイソプロポキシシラン、ビニルトリブトキシシラン等のビニル基含有シランカップリング剤;γ-グリシドキシプロピルトリメトキシシラン、γ-グリシドキシプロピルトリエトキシシラン、3-グリシドキシプロピルメチルジエトキシシラン、2-(3,4-エポキシシクロヘキシル)エチルトリメトキシシランなどのエポキシ基含有シランカップリング剤;γ-アミノプロピルトリメトキシシラン、N-β-(アミノエチル)-γ-アミノプロピルメチルジメトキシシラン、N-(2-アミノエチル)3-アミノプロピルメチルジメトキシシラン、γ-トリエトキシシリル-N-(1,3-ジメチルブチリデン)プロピルアミン、N-フェニル-γ-アミノプロピルトリメトキシシラン等のアミノ基含有シランカップリング剤;γ-メルカプトプロピルメチルジメトキシシランなどのメルカプト基含有シランカップリング剤;p-スチリルトリメトキシシラン等のスチリル基含有シランカップリング剤;γ-アクリロキシプロピルトリメトキシシラン、γ-メタクリロキシプロピルトリエトキシランなどの(メタ)アクリル基含有シランカップリング剤;3-イソシアネートプロピルトリエトキシシランなどのイソシアネート基含有シランカップリング剤;ビス(トリエトキシシリルプロピル)テトラスルフィド等のポリスルフィド基含有シランカップリング剤などが挙げられる。 D-1-3. Silane Coupling Agent The pressure-sensitive adhesive composition may further contain a silane coupling agent. Durability can be improved by using a silane coupling agent. As a silane coupling agent, what has arbitrary appropriate functional groups can be used. Specifically, as a functional group, a vinyl group, an epoxy group, an amino group, a mercapto group, a (meth) acryloxy group, an acetoacetyl group, an isocyanate group, a styryl group, a polysulfide group etc. are mentioned, for example. Specifically, for example, vinyl group-containing silane coupling agents such as vinyltriethoxysilane, vinyltripropoxysilane, vinyltriisopropoxysilane, vinyltributoxysilane, etc .; γ-glycidoxypropyltrimethoxysilane, γ-gly Epoxy group-containing silane coupling agents such as cidoxypropyltriethoxysilane, 3-glycidoxypropylmethyldiethoxysilane, 2- (3,4-epoxycyclohexyl) ethyltrimethoxysilane, γ-aminopropyltrimethoxysilane, N-β- (aminoethyl) -γ-aminopropylmethyldimethoxysilane, N- (2-aminoethyl) 3-aminopropylmethyldimethoxysilane, γ-triethoxysilyl-N- (1,3-dimethylbutylidene) Propylamine, N-phenyl-γ Amino group-containing silane coupling agents such as aminopropyltrimethoxysilane; mercapto group-containing silane coupling agents such as γ-mercaptopropylmethyldimethoxysilane; styryl group-containing silane coupling agents such as p-styryltrimethoxysilane; γ- (Meth) acrylic group-containing silane coupling agents such as acryloxypropyltrimethoxysilane, γ-methacryloxypropyltriethoxysilane; isocyanate group-containing silane coupling agents such as 3-isocyanatopropyltriethoxysilane; bis (triethoxysilyl) And polysulfide group-containing silane coupling agents such as propyl) tetrasulfide.
D-1-4.その他
粘着剤組成物(結果として、粘着剤層)は、任意の適切な添加剤をさらに含んでいてもよい。添加剤の具体例としては、架橋剤、シランカップリング剤、リワーク向上剤、酸化防止剤、帯電防止剤、架橋遅延剤、乳化剤、着色剤、顔料などの粉体、染料、界面活性剤、可塑剤、粘着性付与剤、表面潤滑剤、レベリング剤、軟化剤、老化防止剤、光安定剤、紫外線吸収剤、重合禁止剤、無機充填剤、有機充填剤、金属粉、粒子状、箔状物が挙げられる。添加剤の数、種類、添加量および組み合わせ等は、目的に応じて適切に設定され得る。 D-1-4. Other The pressure-sensitive adhesive composition (as a result, the pressure-sensitive adhesive layer) may further contain any appropriate additive. Specific examples of the additive include a crosslinking agent, a silane coupling agent, a rework improver, an antioxidant, an antistatic agent, a crosslinking retarder, an emulsifier, a colorant, a powder such as a pigment, a dye, a surfactant, and a plastic Agents, tackifiers, surface lubricants, leveling agents, softeners, anti-aging agents, light stabilizers, UV absorbers, polymerization inhibitors, inorganic fillers, organic fillers, metal powders, particles, foils Can be mentioned. The number, type, addition amount, combination and the like of the additives may be appropriately set depending on the purpose.
粘着剤組成物(結果として、粘着剤層)は、任意の適切な添加剤をさらに含んでいてもよい。添加剤の具体例としては、架橋剤、シランカップリング剤、リワーク向上剤、酸化防止剤、帯電防止剤、架橋遅延剤、乳化剤、着色剤、顔料などの粉体、染料、界面活性剤、可塑剤、粘着性付与剤、表面潤滑剤、レベリング剤、軟化剤、老化防止剤、光安定剤、紫外線吸収剤、重合禁止剤、無機充填剤、有機充填剤、金属粉、粒子状、箔状物が挙げられる。添加剤の数、種類、添加量および組み合わせ等は、目的に応じて適切に設定され得る。 D-1-4. Other The pressure-sensitive adhesive composition (as a result, the pressure-sensitive adhesive layer) may further contain any appropriate additive. Specific examples of the additive include a crosslinking agent, a silane coupling agent, a rework improver, an antioxidant, an antistatic agent, a crosslinking retarder, an emulsifier, a colorant, a powder such as a pigment, a dye, a surfactant, and a plastic Agents, tackifiers, surface lubricants, leveling agents, softeners, anti-aging agents, light stabilizers, UV absorbers, polymerization inhibitors, inorganic fillers, organic fillers, metal powders, particles, foils Can be mentioned. The number, type, addition amount, combination and the like of the additives may be appropriately set depending on the purpose.
粘着剤層を形成する方法としては、任意の適切な方法が採用され得る。形成方法の代表例としては、上記粘着剤組成物を剥離処理したセパレーターなどに塗布し、重合溶剤などを乾燥除去して粘着剤層を形成した後に偏光子に転写する方法、あるいは、偏光子に上記粘着剤組成物を塗布し、重合溶剤などを乾燥除去して粘着剤層を偏光子に形成する方法が挙げられる。なお、粘着剤の塗布にあたっては、必要に応じて、重合溶剤以外の一種以上の溶剤を新たに加えてもよい。
Any appropriate method may be employed as a method of forming the pressure-sensitive adhesive layer. As a representative example of the formation method, a method of applying the above-mentioned pressure-sensitive adhesive composition to a release-treated separator or the like, drying and removing a polymerization solvent and the like to form a pressure-sensitive adhesive layer and transferring to a polarizer, or The method of apply | coating the said adhesive composition, drying removal of a polymerization solvent etc., and forming an adhesive layer in a polarizer is mentioned. In addition, in application | coating of an adhesive, you may newly add 1 or more types of solvents other than a polymerization solvent as needed.
粘着剤組成物の詳細については、例えば、特開2014-48497号公報に記載されている。当該公報の記載は、本明細書に参考として援用される。
The details of the pressure-sensitive adhesive composition are described, for example, in JP-A-2014-48497. The description of the publication is incorporated herein by reference.
D-2.粘着剤層の構成および特性
粘着剤層の厚みは、好ましくは10μm~200μmであり、より好ましくは10μm~100μmである。粘着剤層の厚みがこのような範囲であれば、無機カチオン塩による耐湿性向上効果が顕著なものとなり得る。 D-2. Structure and Properties of Pressure-Sensitive Adhesive Layer The thickness of the pressure-sensitive adhesive layer is preferably 10 μm to 200 μm, and more preferably 10 μm to 100 μm. If the thickness of the pressure-sensitive adhesive layer is in such a range, the effect of improving the moisture resistance by the inorganic cation salt may be remarkable.
粘着剤層の厚みは、好ましくは10μm~200μmであり、より好ましくは10μm~100μmである。粘着剤層の厚みがこのような範囲であれば、無機カチオン塩による耐湿性向上効果が顕著なものとなり得る。 D-2. Structure and Properties of Pressure-Sensitive Adhesive Layer The thickness of the pressure-sensitive adhesive layer is preferably 10 μm to 200 μm, and more preferably 10 μm to 100 μm. If the thickness of the pressure-sensitive adhesive layer is in such a range, the effect of improving the moisture resistance by the inorganic cation salt may be remarkable.
粘着剤層の表面抵抗値(初期)は、好ましくは5.0×1011Ω・□以下であり、より好ましくは1.0×1011Ω・□以下であり、さらに好ましくは5.0×1010Ω・□以下である。粘着剤層の表面抵抗値の下限は、例えば5.0×109Ω・□であり得る。粘着剤層の表面抵抗値がこのような範囲であれば、静電気ムラを抑制しやすいという利点がある。
The surface resistance (initial) of the pressure-sensitive adhesive layer is preferably 5.0 × 10 11 Ω · □ or less, more preferably 1.0 × 10 11 Ω · □ or less, and still more preferably 5.0 × It is 10 10 Ω · □ or less. The lower limit of the surface resistance value of the pressure-sensitive adhesive layer may be, for example, 5.0 × 10 9 Ω · □. If the surface resistance value of the pressure-sensitive adhesive layer is in such a range, there is an advantage that electrostatic unevenness can be easily suppressed.
以下、実施例によって本発明を具体的に説明するが、本発明はこれら実施例によって限定されるものではない。各特性の測定方法は以下の通りである。なお、特に明記しない限り、実施例における「部」および「%」は重量基準である。
EXAMPLES Hereinafter, the present invention will be specifically described by way of examples, but the present invention is not limited by these examples. The measuring method of each characteristic is as follows. In the examples, "parts" and "%" are based on weight unless otherwise specified.
(1)ヨウ素含有量
実施例および比較例で得られた粘着剤層付偏光板の偏光子について、蛍光X線分析装置(リガク社製、商品名「ZSX-PRIMUS II」、測定径:ψ20mm)を用いて蛍光X線強度(kcps)を測定した。一方、当該偏光子の厚み(μm)を、分光膜厚計(大塚電子社製、商品名「MCPD-3000」)を用いて測定した。得られた蛍光X線強度と厚みから下記式を用いてヨウ素含有量(重量%)を求めた。
(ヨウ素濃度)=20.5×(蛍光X線強度)/(フィルム厚み)
なお、ヨウ素含有量を算出する際の係数は測定装置によって異なるが、当該係数は適切な検量線を用いて求めることができる。
(2)単体透過率変化量ΔTs
実施例および比較例で得られた粘着剤層付偏光板を、粘着剤層を介して厚み1.3mmの無アルカリガラスに貼り合わせ、試験サンプルとした。この試験サンプルを65℃、90%RHの条件で500時間加湿した(加湿試験)。試験前の単体透過率Ts0、加湿試験後の単体透過率Ts500を、それぞれ、積分球付き紫外可視分光光度計(日本分光株式会社製、製品名:V7100)を用いて測定した。加湿前の単体透過率Ts0および加湿試験後の単体透過率Ts500から、下記式を用いて単体透過率変化量ΔTsを求めた。
ΔTs(%)=Ts500-Ts0
(3)偏光度変化量ΔP
実施例および比較例で得られた粘着剤層付偏光板について、積分球付き紫外可視分光光度計(日本分光株式会社製、製品名:V7100)を用いて単体透過率Ts、平行透過率Tpおよび直交透過率Tcをそれぞれ測定した。これらのTs、TpおよびTcは、JIS Z8701の2度視野(C光源)により測定して視感度補正を行なったY値である。得られたTpおよびTcから、下記式により偏光度Pを求めた。
偏光度P(%)={(Tp-Tc)/(Tp+Tc)}1/2×100
さらに、下記式を用いて偏光度変化量ΔPを求めた。
ΔP(%)=P500-P0
ここで、P0は加湿前の偏光度であり、P500は65℃、90%RHの環境下に500時間置いた後の偏光度である。
(4)色相変化Δab
実施例および比較例で得られた粘着剤層付偏光板について、積分球付き紫外可視分光光度計(日本分光製 V-7100)を用いてa値およびb値を測定した。これをa0値およびb0値とした。さらに、65℃、90%RHの条件で500時間加湿した後のa500値およびb500値を求めた。これらの値から下記式を用いて色相変化量Δabを求めた。
Δab={(a500-a0)2+(b500-b0)2}1/2
(5)表面抵抗値
実施例および比較例で得られた粘着剤層付偏光板のセパレーターフィルムを剥がした後、粘着剤表面の表面抵抗値(Ω・□)を三菱化学アナリテック社製MCP-HT450を用いて測定した(初期)。また、粘着剤層付偏光板を、65℃、90%RHの条件で48時間加湿した後、粘着剤表面の表面抵抗値を同様に測定した(加湿試験後)。なお、加湿試験は、65℃、90%RHの恒温恒湿機に粘着剤層付偏光板を投入することにより行った。 (1) Iodine content About the polarizer of the polarizing plate with an adhesive layer obtained by the Example and the comparative example, a fluorescent-X-ray-analysis apparatus (The Rigaku Corporation make, brand name "ZSX-PRIMUS II", measurement diameter: 20 mm) The fluorescent X-ray intensity (kcps) was measured using On the other hand, the thickness (μm) of the polarizer was measured using a spectrofilm thickness meter (trade name “MCPD-3000” manufactured by Otsuka Electronics Co., Ltd.). The iodine content (% by weight) was determined from the obtained fluorescent X-ray intensity and thickness using the following equation.
(Iodine concentration) = 20.5 x (fluorescent X-ray intensity) / (film thickness)
In addition, although the coefficient at the time of calculating iodine content changes with measuring devices, the said coefficient can be calculated | required using a suitable calibration curve.
(2) Single transmittance change amount ΔTs
The polarizing plate with a pressure-sensitive adhesive layer obtained in Examples and Comparative Examples was bonded to an alkali-free glass having a thickness of 1.3 mm via the pressure-sensitive adhesive layer, and used as a test sample. The test sample was humidified at 65 ° C. and 90% RH for 500 hours (humidified test). The single-piece transmittance Ts 0 before the test and the single-piece transmittance Ts 500 after the humidification test were each measured using a UV-visible spectrophotometer with an integrating sphere (manufactured by JASCO Corporation, product name: V7100). From the single transmittance Ts 0 before humidification and the single transmittance Ts 500 after the humidification test, the single transmittance variation ΔTs was determined using the following equation.
ΔTs (%) = Ts 500 -Ts 0
(3) Degree of polarization change ΔP
About the polarizing plate with an adhesive layer obtained by the Example and the comparative example, the single transmittance Ts, the parallel transmittance Tp, and the single transmittance Ts using an integrating sphere-attached UV-visible spectrophotometer (manufactured by JASCO Corporation, product name: V7100) The orthogonal transmittance Tc was measured respectively. These Ts, Tp and Tc are Y values measured by the visual field (C light source) according to JIS Z 8701 and subjected to the visual sensitivity correction. The degree of polarization P was determined from the obtained Tp and Tc according to the following equation.
Degree of polarization P (%) = {(Tp-Tc) / (Tp + Tc)} 1/2 × 100
Furthermore, the polarization degree change amount ΔP was determined using the following equation.
ΔP (%) = P 500 -P 0
Here, P 0 is the degree of polarization before humidification, and P 500 is the degree of polarization after being placed in an environment of 65 ° C. and 90% RH for 500 hours.
(4) Hue change Δab
The a value and the b value of the pressure-sensitive adhesive layer-attached polarizing plates obtained in Examples and Comparative Examples were measured using an integrating sphere-attached ultraviolet-visible spectrophotometer (V-7100, manufactured by JASCO Corporation). These were designated as a 0 value and b 0 value. Furthermore, the a 500 value and the b 500 value were determined after being humidified under the conditions of 65 ° C. and 90% RH for 500 hours. From these values, the hue change amount Δab was determined using the following equation.
Δab = {(a 500 -a 0 ) 2 + (b 500 -b 0 ) 2 } 1/2
(5) Surface Resistance After peeling off the separator film of the polarizing plate with the pressure-sensitive adhesive layer obtained in Examples and Comparative Examples, the surface resistance (Ω · □) of the surface of the pressure-sensitive adhesive is measured by MCP- made by Mitsubishi Chemical Analytech Co., Ltd. It measured using HT450 (initial). Moreover, after humidifying the polarizing plate with an adhesive layer on condition of 65 degreeC and 90% RH for 48 hours, the surface resistance value of the adhesive surface was measured similarly (after a humidification test). In addition, the humidification test was done by throwing the polarizing plate with an adhesive layer into a constant temperature and humidity machine of 65 degreeC and 90% RH.
実施例および比較例で得られた粘着剤層付偏光板の偏光子について、蛍光X線分析装置(リガク社製、商品名「ZSX-PRIMUS II」、測定径:ψ20mm)を用いて蛍光X線強度(kcps)を測定した。一方、当該偏光子の厚み(μm)を、分光膜厚計(大塚電子社製、商品名「MCPD-3000」)を用いて測定した。得られた蛍光X線強度と厚みから下記式を用いてヨウ素含有量(重量%)を求めた。
(ヨウ素濃度)=20.5×(蛍光X線強度)/(フィルム厚み)
なお、ヨウ素含有量を算出する際の係数は測定装置によって異なるが、当該係数は適切な検量線を用いて求めることができる。
(2)単体透過率変化量ΔTs
実施例および比較例で得られた粘着剤層付偏光板を、粘着剤層を介して厚み1.3mmの無アルカリガラスに貼り合わせ、試験サンプルとした。この試験サンプルを65℃、90%RHの条件で500時間加湿した(加湿試験)。試験前の単体透過率Ts0、加湿試験後の単体透過率Ts500を、それぞれ、積分球付き紫外可視分光光度計(日本分光株式会社製、製品名:V7100)を用いて測定した。加湿前の単体透過率Ts0および加湿試験後の単体透過率Ts500から、下記式を用いて単体透過率変化量ΔTsを求めた。
ΔTs(%)=Ts500-Ts0
(3)偏光度変化量ΔP
実施例および比較例で得られた粘着剤層付偏光板について、積分球付き紫外可視分光光度計(日本分光株式会社製、製品名:V7100)を用いて単体透過率Ts、平行透過率Tpおよび直交透過率Tcをそれぞれ測定した。これらのTs、TpおよびTcは、JIS Z8701の2度視野(C光源)により測定して視感度補正を行なったY値である。得られたTpおよびTcから、下記式により偏光度Pを求めた。
偏光度P(%)={(Tp-Tc)/(Tp+Tc)}1/2×100
さらに、下記式を用いて偏光度変化量ΔPを求めた。
ΔP(%)=P500-P0
ここで、P0は加湿前の偏光度であり、P500は65℃、90%RHの環境下に500時間置いた後の偏光度である。
(4)色相変化Δab
実施例および比較例で得られた粘着剤層付偏光板について、積分球付き紫外可視分光光度計(日本分光製 V-7100)を用いてa値およびb値を測定した。これをa0値およびb0値とした。さらに、65℃、90%RHの条件で500時間加湿した後のa500値およびb500値を求めた。これらの値から下記式を用いて色相変化量Δabを求めた。
Δab={(a500-a0)2+(b500-b0)2}1/2
(5)表面抵抗値
実施例および比較例で得られた粘着剤層付偏光板のセパレーターフィルムを剥がした後、粘着剤表面の表面抵抗値(Ω・□)を三菱化学アナリテック社製MCP-HT450を用いて測定した(初期)。また、粘着剤層付偏光板を、65℃、90%RHの条件で48時間加湿した後、粘着剤表面の表面抵抗値を同様に測定した(加湿試験後)。なお、加湿試験は、65℃、90%RHの恒温恒湿機に粘着剤層付偏光板を投入することにより行った。 (1) Iodine content About the polarizer of the polarizing plate with an adhesive layer obtained by the Example and the comparative example, a fluorescent-X-ray-analysis apparatus (The Rigaku Corporation make, brand name "ZSX-PRIMUS II", measurement diameter: 20 mm) The fluorescent X-ray intensity (kcps) was measured using On the other hand, the thickness (μm) of the polarizer was measured using a spectrofilm thickness meter (trade name “MCPD-3000” manufactured by Otsuka Electronics Co., Ltd.). The iodine content (% by weight) was determined from the obtained fluorescent X-ray intensity and thickness using the following equation.
(Iodine concentration) = 20.5 x (fluorescent X-ray intensity) / (film thickness)
In addition, although the coefficient at the time of calculating iodine content changes with measuring devices, the said coefficient can be calculated | required using a suitable calibration curve.
(2) Single transmittance change amount ΔTs
The polarizing plate with a pressure-sensitive adhesive layer obtained in Examples and Comparative Examples was bonded to an alkali-free glass having a thickness of 1.3 mm via the pressure-sensitive adhesive layer, and used as a test sample. The test sample was humidified at 65 ° C. and 90% RH for 500 hours (humidified test). The single-piece transmittance Ts 0 before the test and the single-piece transmittance Ts 500 after the humidification test were each measured using a UV-visible spectrophotometer with an integrating sphere (manufactured by JASCO Corporation, product name: V7100). From the single transmittance Ts 0 before humidification and the single transmittance Ts 500 after the humidification test, the single transmittance variation ΔTs was determined using the following equation.
ΔTs (%) = Ts 500 -Ts 0
(3) Degree of polarization change ΔP
About the polarizing plate with an adhesive layer obtained by the Example and the comparative example, the single transmittance Ts, the parallel transmittance Tp, and the single transmittance Ts using an integrating sphere-attached UV-visible spectrophotometer (manufactured by JASCO Corporation, product name: V7100) The orthogonal transmittance Tc was measured respectively. These Ts, Tp and Tc are Y values measured by the visual field (C light source) according to JIS Z 8701 and subjected to the visual sensitivity correction. The degree of polarization P was determined from the obtained Tp and Tc according to the following equation.
Degree of polarization P (%) = {(Tp-Tc) / (Tp + Tc)} 1/2 × 100
Furthermore, the polarization degree change amount ΔP was determined using the following equation.
ΔP (%) = P 500 -P 0
Here, P 0 is the degree of polarization before humidification, and P 500 is the degree of polarization after being placed in an environment of 65 ° C. and 90% RH for 500 hours.
(4) Hue change Δab
The a value and the b value of the pressure-sensitive adhesive layer-attached polarizing plates obtained in Examples and Comparative Examples were measured using an integrating sphere-attached ultraviolet-visible spectrophotometer (V-7100, manufactured by JASCO Corporation). These were designated as a 0 value and b 0 value. Furthermore, the a 500 value and the b 500 value were determined after being humidified under the conditions of 65 ° C. and 90% RH for 500 hours. From these values, the hue change amount Δab was determined using the following equation.
Δab = {(a 500 -a 0 ) 2 + (b 500 -b 0 ) 2 } 1/2
(5) Surface Resistance After peeling off the separator film of the polarizing plate with the pressure-sensitive adhesive layer obtained in Examples and Comparative Examples, the surface resistance (Ω · □) of the surface of the pressure-sensitive adhesive is measured by MCP- made by Mitsubishi Chemical Analytech Co., Ltd. It measured using HT450 (initial). Moreover, after humidifying the polarizing plate with an adhesive layer on condition of 65 degreeC and 90% RH for 48 hours, the surface resistance value of the adhesive surface was measured similarly (after a humidification test). In addition, the humidification test was done by throwing the polarizing plate with an adhesive layer into a constant temperature and humidity machine of 65 degreeC and 90% RH.
[実施例1]
(粘着剤組成物のベースポリマーの調製)
攪拌羽根、温度計、窒素ガス導入管、冷却器を備えた4つ口フラスコに、ブチルアクリレート99部およびアクリル酸4-ヒドロキシブチル1部を含有するモノマー混合物を仕込んだ。さらに、上記モノマー混合物(固形分)100部に対して、重合開始剤として2,2´-アゾビスイソブチロニトリル0.1部を酢酸エチルと共に仕込み、緩やかに攪拌しながら窒素ガスを導入して窒素置換した後、フラスコ内の液温を60℃付近に保って7時間重合反応を行った。その後、得られた反応液に、酢酸エチルを加えて固形分濃度を30%に調整した。このようにして、重量平均分子量140万のアクリル系ポリマー(A-1)(ベースポリマー)の溶液を調製した。 Example 1
(Preparation of Base Polymer of Pressure-Sensitive Adhesive Composition)
A monomer mixture containing 99 parts of butyl acrylate and 1 part of 4-hydroxybutyl acrylate was charged into a four-necked flask equipped with a stirring blade, a thermometer, a nitrogen gas inlet tube, and a condenser. Furthermore, 0.1 part of 2,2'-azobisisobutyronitrile as a polymerization initiator is charged together with ethyl acetate to 100 parts of the above monomer mixture (solid content), and nitrogen gas is introduced while gently stirring. After purging with nitrogen, polymerization was carried out for 7 hours while maintaining the liquid temperature in the flask at about 60.degree. Thereafter, ethyl acetate was added to the obtained reaction solution to adjust the solid concentration to 30%. Thus, a solution of an acrylic polymer (A-1) (base polymer) having a weight average molecular weight of 1,400,000 was prepared.
(粘着剤組成物のベースポリマーの調製)
攪拌羽根、温度計、窒素ガス導入管、冷却器を備えた4つ口フラスコに、ブチルアクリレート99部およびアクリル酸4-ヒドロキシブチル1部を含有するモノマー混合物を仕込んだ。さらに、上記モノマー混合物(固形分)100部に対して、重合開始剤として2,2´-アゾビスイソブチロニトリル0.1部を酢酸エチルと共に仕込み、緩やかに攪拌しながら窒素ガスを導入して窒素置換した後、フラスコ内の液温を60℃付近に保って7時間重合反応を行った。その後、得られた反応液に、酢酸エチルを加えて固形分濃度を30%に調整した。このようにして、重量平均分子量140万のアクリル系ポリマー(A-1)(ベースポリマー)の溶液を調製した。 Example 1
(Preparation of Base Polymer of Pressure-Sensitive Adhesive Composition)
A monomer mixture containing 99 parts of butyl acrylate and 1 part of 4-hydroxybutyl acrylate was charged into a four-necked flask equipped with a stirring blade, a thermometer, a nitrogen gas inlet tube, and a condenser. Furthermore, 0.1 part of 2,2'-azobisisobutyronitrile as a polymerization initiator is charged together with ethyl acetate to 100 parts of the above monomer mixture (solid content), and nitrogen gas is introduced while gently stirring. After purging with nitrogen, polymerization was carried out for 7 hours while maintaining the liquid temperature in the flask at about 60.degree. Thereafter, ethyl acetate was added to the obtained reaction solution to adjust the solid concentration to 30%. Thus, a solution of an acrylic polymer (A-1) (base polymer) having a weight average molecular weight of 1,400,000 was prepared.
(粘着剤組成物の調製)
上記アクリル系ポリマー(A-1)溶液の固形分100部に対して、導電剤としてリチウムビス(トリフルオロメタンスルホニル)イミド(三菱マテリアル電子化成社製)1.0部およびエチルメチルピロリジニウムビス(トリフルオロメタンスルホニル)イミド(東京化成工業製)0.7部、架橋剤としてトリメチロールプロパンキシリレンジイソシアネート(三井化学社製:タケネートD110N)0.095部およびジベンゾイルパーオキサイド0.3部、シランカップリング剤としてオルガノシラン(綜研化学社製:A100)0.2部およびチオール基含有シランカップリング剤(信越化学工業社製:X41-1810)0.2部、リワーク向上剤(カネカ社製、サイリルSAT10)0.03部、ならびに酸化防止剤(BASF社製、Irganox1010)0.3部を配合して、粘着剤組成物(溶液)を調製した。 (Preparation of pressure-sensitive adhesive composition)
1.0 part of lithium bis (trifluoromethanesulfonyl) imide (manufactured by Mitsubishi Materials Electronic Chemicals Co., Ltd.) and ethyl methyl pyrrolidinium bis (made by Mitsubishi Materials Electronic Chemicals Co., Ltd.) as a conductive agent relative to 100 parts of the solid content of the above acrylic polymer (A-1) solution Trifluoromethanesulfonyl) imide (manufactured by Tokyo Chemical Industry Co., Ltd.) 0.7 part, trimethylolpropane xylylene diisocyanate (Mitsui Chemical Co., Ltd .: Takenate D110N) 0.095 part as a crosslinking agent and 0.3 part of dibenzoyl peroxide, silane cup 0.2 parts of organosilane (Shonken Chemical Co., Ltd .: A100) and 0.2 parts of a thiol group-containing silane coupling agent (Shin-Etsu Chemical Co., Ltd .: X41-1810) as a ring agent, rework improver (Kaneka Co., Ltd., Syyl) SAT 10) 0.03 parts, and antioxidant (BASF Ltd., Irganox1010) 0.3 parts by blending, pressure-sensitive adhesive composition (solution) was prepared.
上記アクリル系ポリマー(A-1)溶液の固形分100部に対して、導電剤としてリチウムビス(トリフルオロメタンスルホニル)イミド(三菱マテリアル電子化成社製)1.0部およびエチルメチルピロリジニウムビス(トリフルオロメタンスルホニル)イミド(東京化成工業製)0.7部、架橋剤としてトリメチロールプロパンキシリレンジイソシアネート(三井化学社製:タケネートD110N)0.095部およびジベンゾイルパーオキサイド0.3部、シランカップリング剤としてオルガノシラン(綜研化学社製:A100)0.2部およびチオール基含有シランカップリング剤(信越化学工業社製:X41-1810)0.2部、リワーク向上剤(カネカ社製、サイリルSAT10)0.03部、ならびに酸化防止剤(BASF社製、Irganox1010)0.3部を配合して、粘着剤組成物(溶液)を調製した。 (Preparation of pressure-sensitive adhesive composition)
1.0 part of lithium bis (trifluoromethanesulfonyl) imide (manufactured by Mitsubishi Materials Electronic Chemicals Co., Ltd.) and ethyl methyl pyrrolidinium bis (made by Mitsubishi Materials Electronic Chemicals Co., Ltd.) as a conductive agent relative to 100 parts of the solid content of the above acrylic polymer (A-1) solution Trifluoromethanesulfonyl) imide (manufactured by Tokyo Chemical Industry Co., Ltd.) 0.7 part, trimethylolpropane xylylene diisocyanate (Mitsui Chemical Co., Ltd .: Takenate D110N) 0.095 part as a crosslinking agent and 0.3 part of dibenzoyl peroxide, silane cup 0.2 parts of organosilane (Shonken Chemical Co., Ltd .: A100) and 0.2 parts of a thiol group-containing silane coupling agent (Shin-Etsu Chemical Co., Ltd .: X41-1810) as a ring agent, rework improver (Kaneka Co., Ltd., Syyl) SAT 10) 0.03 parts, and antioxidant (BASF Ltd., Irganox1010) 0.3 parts by blending, pressure-sensitive adhesive composition (solution) was prepared.
(偏光板の作製)
熱可塑性樹脂基材として、吸水率0.75%、Tg75℃の非晶質のイソフタル酸共重合ポリエチレンテレフタレート(IPA共重合PET)フィルム(厚み:100μm)を用いた。基材の片面に、コロナ処理を施し、このコロナ処理面に、ポリビニルアルコール(重合度4200、ケン化度99.2モル%)およびアセトアセチル変性PVA(重合度1200、アセトアセチル変性度4.6%、ケン化度99.0モル%以上、日本合成化学工業社製、商品名「ゴーセファイマーZ200」)を9:1の比で含む水溶液を25℃で塗布および乾燥して、厚み11μmのPVA系樹脂層を形成し、積層体を作製した。
得られた積層体を、テンター延伸機を用いて、140℃で積層体の長手方向と直交する方向に4.5倍空中延伸した(延伸処理)。
次いで、積層体を液温25℃の染色浴(ヨウ素濃度1.4重量%およびヨウ化カリウム濃度9.8重量%の水溶液)に12秒間浸漬させ、染色した(染色処理)。
次いで、積層体を液温25℃の洗浄浴(純水)に6秒間浸漬させた(第1洗浄処理)。
次いで、液温60℃の架橋浴(ホウ素濃度1重量%およびヨウ化カリウム濃度1重量%の水溶液)に16秒間浸漬させた(架橋処理)。
次いで、積層体を液温25℃の洗浄浴(ヨウ化カリウム濃度1重量%の水溶液)に3秒間浸漬させた(第2洗浄処理)。
次いで、積層体を60℃のオーブンで21秒間乾燥させた(乾燥処理)。
このようにして、厚み1.2μmのPVA系樹脂層(偏光子)を有する積層体(偏光板)を得た。得られた偏光板における偏光子のヨウ素含有量は20.9重量%、単体透過率は40.3%であった。 (Preparation of polarizing plate)
As a thermoplastic resin substrate, an amorphous isophthalic acid copolymerized polyethylene terephthalate (IPA copolymerized PET) film (thickness: 100 μm) having a water absorption coefficient of 0.75% and a Tg of 75 ° C. was used. One side of the substrate is subjected to corona treatment, and to this corona-treated side, polyvinyl alcohol (polymerization degree 4200, saponification degree 99.2 mol%) and acetoacetyl modified PVA (polymerization degree 1200, acetoacetyl modification degree 4.6) Aqueous solution containing 10%, degree of saponification of 99.0 mol% or more, manufactured by Japan Synthetic Chemical Industry Co., Ltd., trade name "Gosefamer Z200") at a ratio of 9: 1 at 25 ° C and dried to a thickness of 11 μm A PVA-based resin layer was formed to prepare a laminate.
The obtained laminate was stretched 4.5 times in air in a direction perpendicular to the longitudinal direction of the laminate at 140 ° C. using a tenter stretching machine (stretching treatment).
Then, the laminate was dipped in a dyeing bath (water solution with an iodine concentration of 1.4% by weight and a potassium iodide concentration of 9.8% by weight) at a liquid temperature of 25 ° C. for 12 seconds to stain (dye treatment).
Then, the laminate was immersed in a washing bath (pure water) having a liquid temperature of 25 ° C. for 6 seconds (first washing treatment).
Subsequently, the resultant was immersed for 16 seconds in a crosslinking bath (aqueous solution of 1 wt% of boron concentration and 1 wt% of potassium iodide) at 60 ° C. (crosslinking treatment).
Then, the laminate was immersed in a washing bath (aqueous solution of 1% by weight of potassium iodide) having a liquid temperature of 25 ° C. for 3 seconds (second washing treatment).
Then, the laminate was dried in an oven at 60 ° C. for 21 seconds (drying treatment).
Thus, a laminate (polarizing plate) having a 1.2 μm-thick PVA-based resin layer (polarizer) was obtained. The iodine content of the polarizer in the obtained polarizing plate was 20.9% by weight, and the single transmittance was 40.3%.
熱可塑性樹脂基材として、吸水率0.75%、Tg75℃の非晶質のイソフタル酸共重合ポリエチレンテレフタレート(IPA共重合PET)フィルム(厚み:100μm)を用いた。基材の片面に、コロナ処理を施し、このコロナ処理面に、ポリビニルアルコール(重合度4200、ケン化度99.2モル%)およびアセトアセチル変性PVA(重合度1200、アセトアセチル変性度4.6%、ケン化度99.0モル%以上、日本合成化学工業社製、商品名「ゴーセファイマーZ200」)を9:1の比で含む水溶液を25℃で塗布および乾燥して、厚み11μmのPVA系樹脂層を形成し、積層体を作製した。
得られた積層体を、テンター延伸機を用いて、140℃で積層体の長手方向と直交する方向に4.5倍空中延伸した(延伸処理)。
次いで、積層体を液温25℃の染色浴(ヨウ素濃度1.4重量%およびヨウ化カリウム濃度9.8重量%の水溶液)に12秒間浸漬させ、染色した(染色処理)。
次いで、積層体を液温25℃の洗浄浴(純水)に6秒間浸漬させた(第1洗浄処理)。
次いで、液温60℃の架橋浴(ホウ素濃度1重量%およびヨウ化カリウム濃度1重量%の水溶液)に16秒間浸漬させた(架橋処理)。
次いで、積層体を液温25℃の洗浄浴(ヨウ化カリウム濃度1重量%の水溶液)に3秒間浸漬させた(第2洗浄処理)。
次いで、積層体を60℃のオーブンで21秒間乾燥させた(乾燥処理)。
このようにして、厚み1.2μmのPVA系樹脂層(偏光子)を有する積層体(偏光板)を得た。得られた偏光板における偏光子のヨウ素含有量は20.9重量%、単体透過率は40.3%であった。 (Preparation of polarizing plate)
As a thermoplastic resin substrate, an amorphous isophthalic acid copolymerized polyethylene terephthalate (IPA copolymerized PET) film (thickness: 100 μm) having a water absorption coefficient of 0.75% and a Tg of 75 ° C. was used. One side of the substrate is subjected to corona treatment, and to this corona-treated side, polyvinyl alcohol (polymerization degree 4200, saponification degree 99.2 mol%) and acetoacetyl modified PVA (polymerization degree 1200, acetoacetyl modification degree 4.6) Aqueous solution containing 10%, degree of saponification of 99.0 mol% or more, manufactured by Japan Synthetic Chemical Industry Co., Ltd., trade name "Gosefamer Z200") at a ratio of 9: 1 at 25 ° C and dried to a thickness of 11 μm A PVA-based resin layer was formed to prepare a laminate.
The obtained laminate was stretched 4.5 times in air in a direction perpendicular to the longitudinal direction of the laminate at 140 ° C. using a tenter stretching machine (stretching treatment).
Then, the laminate was dipped in a dyeing bath (water solution with an iodine concentration of 1.4% by weight and a potassium iodide concentration of 9.8% by weight) at a liquid temperature of 25 ° C. for 12 seconds to stain (dye treatment).
Then, the laminate was immersed in a washing bath (pure water) having a liquid temperature of 25 ° C. for 6 seconds (first washing treatment).
Subsequently, the resultant was immersed for 16 seconds in a crosslinking bath (aqueous solution of 1 wt% of boron concentration and 1 wt% of potassium iodide) at 60 ° C. (crosslinking treatment).
Then, the laminate was immersed in a washing bath (aqueous solution of 1% by weight of potassium iodide) having a liquid temperature of 25 ° C. for 3 seconds (second washing treatment).
Then, the laminate was dried in an oven at 60 ° C. for 21 seconds (drying treatment).
Thus, a laminate (polarizing plate) having a 1.2 μm-thick PVA-based resin layer (polarizer) was obtained. The iodine content of the polarizer in the obtained polarizing plate was 20.9% by weight, and the single transmittance was 40.3%.
(粘着剤層付偏光板の作製)
上記粘着剤組成物を、シリコーン系剥離剤で処理されたポリエチレンテレフタレートフィルム(セパレーター)の表面にファウンテンコーターで均一に塗工し、155℃の空気循環式恒温オーブンで2分間乾燥し、セパレーター表面に厚さ20μmの粘着剤層を形成した。次いで、この粘着剤層を上記偏光板の偏光子表面に転写し、粘着剤層付偏光板を得た。 (Preparation of polarizing plate with pressure-sensitive adhesive layer)
The above pressure-sensitive adhesive composition is uniformly coated on the surface of a polyethylene terephthalate film (separator) treated with a silicone release agent with a fountain coater, and dried for 2 minutes in an air circulating constant temperature oven at 155 ° C. A pressure-sensitive adhesive layer having a thickness of 20 μm was formed. Then, the pressure-sensitive adhesive layer was transferred to the surface of the polarizer of the polarizing plate to obtain a polarizing plate with a pressure-sensitive adhesive layer.
上記粘着剤組成物を、シリコーン系剥離剤で処理されたポリエチレンテレフタレートフィルム(セパレーター)の表面にファウンテンコーターで均一に塗工し、155℃の空気循環式恒温オーブンで2分間乾燥し、セパレーター表面に厚さ20μmの粘着剤層を形成した。次いで、この粘着剤層を上記偏光板の偏光子表面に転写し、粘着剤層付偏光板を得た。 (Preparation of polarizing plate with pressure-sensitive adhesive layer)
The above pressure-sensitive adhesive composition is uniformly coated on the surface of a polyethylene terephthalate film (separator) treated with a silicone release agent with a fountain coater, and dried for 2 minutes in an air circulating constant temperature oven at 155 ° C. A pressure-sensitive adhesive layer having a thickness of 20 μm was formed. Then, the pressure-sensitive adhesive layer was transferred to the surface of the polarizer of the polarizing plate to obtain a polarizing plate with a pressure-sensitive adhesive layer.
得られた粘着剤層付偏光板を上記(2)~(5)の評価に供した。結果を表1に示す。
The obtained polarizing plate with a pressure-sensitive adhesive layer was subjected to the evaluations of (2) to (5) above. The results are shown in Table 1.
[実施例2]
シランカップリング剤として0.2部のA100のみを用いたこと以外は実施例1と同様にして粘着剤組成物を調製した。この粘着剤組成物を用いたこと以外は実施例1と同様にして粘着剤層付偏光板を得た。得られた粘着剤層付偏光板を実施例1と同様の評価に供した。結果を表1に示す。 Example 2
A pressure-sensitive adhesive composition was prepared in the same manner as in Example 1 except that only 0.2 part of A100 was used as a silane coupling agent. A pressure-sensitive adhesive layer-attached polarizing plate was obtained in the same manner as in Example 1 except that this pressure-sensitive adhesive composition was used. The obtained polarizing plate with a pressure-sensitive adhesive layer was subjected to the same evaluation as in Example 1. The results are shown in Table 1.
シランカップリング剤として0.2部のA100のみを用いたこと以外は実施例1と同様にして粘着剤組成物を調製した。この粘着剤組成物を用いたこと以外は実施例1と同様にして粘着剤層付偏光板を得た。得られた粘着剤層付偏光板を実施例1と同様の評価に供した。結果を表1に示す。 Example 2
A pressure-sensitive adhesive composition was prepared in the same manner as in Example 1 except that only 0.2 part of A100 was used as a silane coupling agent. A pressure-sensitive adhesive layer-attached polarizing plate was obtained in the same manner as in Example 1 except that this pressure-sensitive adhesive composition was used. The obtained polarizing plate with a pressure-sensitive adhesive layer was subjected to the same evaluation as in Example 1. The results are shown in Table 1.
[実施例3]
導電剤としてリチウムビス(トリフルオロメタンスルホニル)イミド1.0部のみを用いたこと以外は実施例1と同様にして粘着剤組成物を調製した。この粘着剤組成物を用いたこと以外は実施例1と同様にして粘着剤層付偏光板を得た。得られた粘着剤層付偏光板を実施例1と同様の評価に供した。結果を表1に示す。 [Example 3]
A pressure-sensitive adhesive composition was prepared in the same manner as in Example 1 except that only 1.0 part of lithium bis (trifluoromethanesulfonyl) imide was used as a conductive agent. A pressure-sensitive adhesive layer-attached polarizing plate was obtained in the same manner as in Example 1 except that this pressure-sensitive adhesive composition was used. The obtained polarizing plate with a pressure-sensitive adhesive layer was subjected to the same evaluation as in Example 1. The results are shown in Table 1.
導電剤としてリチウムビス(トリフルオロメタンスルホニル)イミド1.0部のみを用いたこと以外は実施例1と同様にして粘着剤組成物を調製した。この粘着剤組成物を用いたこと以外は実施例1と同様にして粘着剤層付偏光板を得た。得られた粘着剤層付偏光板を実施例1と同様の評価に供した。結果を表1に示す。 [Example 3]
A pressure-sensitive adhesive composition was prepared in the same manner as in Example 1 except that only 1.0 part of lithium bis (trifluoromethanesulfonyl) imide was used as a conductive agent. A pressure-sensitive adhesive layer-attached polarizing plate was obtained in the same manner as in Example 1 except that this pressure-sensitive adhesive composition was used. The obtained polarizing plate with a pressure-sensitive adhesive layer was subjected to the same evaluation as in Example 1. The results are shown in Table 1.
[実施例4]
導電剤としてリチウムビス(トリフルオロメタンスルホニル)イミド1.0部のみを用いたこと、および、シランカップリング剤として0.2部のA100のみを用いたこと以外は実施例1と同様にして粘着剤組成物を調製した。この粘着剤組成物を用いたこと以外は実施例1と同様にして粘着剤層付偏光板を得た。得られた粘着剤層付偏光板を実施例1と同様の評価に供した。結果を表1に示す。 Example 4
A pressure-sensitive adhesive was prepared in the same manner as in Example 1, except that only 1.0 part of lithium bis (trifluoromethanesulfonyl) imide was used as the conductive agent, and only 0.2 part of A100 was used as the silane coupling agent. The composition was prepared. A pressure-sensitive adhesive layer-attached polarizing plate was obtained in the same manner as in Example 1 except that this pressure-sensitive adhesive composition was used. The obtained polarizing plate with a pressure-sensitive adhesive layer was subjected to the same evaluation as in Example 1. The results are shown in Table 1.
導電剤としてリチウムビス(トリフルオロメタンスルホニル)イミド1.0部のみを用いたこと、および、シランカップリング剤として0.2部のA100のみを用いたこと以外は実施例1と同様にして粘着剤組成物を調製した。この粘着剤組成物を用いたこと以外は実施例1と同様にして粘着剤層付偏光板を得た。得られた粘着剤層付偏光板を実施例1と同様の評価に供した。結果を表1に示す。 Example 4
A pressure-sensitive adhesive was prepared in the same manner as in Example 1, except that only 1.0 part of lithium bis (trifluoromethanesulfonyl) imide was used as the conductive agent, and only 0.2 part of A100 was used as the silane coupling agent. The composition was prepared. A pressure-sensitive adhesive layer-attached polarizing plate was obtained in the same manner as in Example 1 except that this pressure-sensitive adhesive composition was used. The obtained polarizing plate with a pressure-sensitive adhesive layer was subjected to the same evaluation as in Example 1. The results are shown in Table 1.
[比較例1]
導電剤としてエチルメチルピロリジニウムビス(トリフルオロメタンスルホニル)イミド0.7部のみを用いたこと以外は実施例1と同様にして粘着剤組成物を調製した。この粘着剤組成物を用いたこと以外は実施例1と同様にして粘着剤層付偏光板を得た。得られた粘着剤層付偏光板を実施例1と同様の評価に供した。結果を表1に示す。 Comparative Example 1
A pressure-sensitive adhesive composition was prepared in the same manner as in Example 1 except that only 0.7 part of ethylmethylpyrrolidinium bis (trifluoromethanesulfonyl) imide was used as a conductive agent. A pressure-sensitive adhesive layer-attached polarizing plate was obtained in the same manner as in Example 1 except that this pressure-sensitive adhesive composition was used. The obtained polarizing plate with a pressure-sensitive adhesive layer was subjected to the same evaluation as in Example 1. The results are shown in Table 1.
導電剤としてエチルメチルピロリジニウムビス(トリフルオロメタンスルホニル)イミド0.7部のみを用いたこと以外は実施例1と同様にして粘着剤組成物を調製した。この粘着剤組成物を用いたこと以外は実施例1と同様にして粘着剤層付偏光板を得た。得られた粘着剤層付偏光板を実施例1と同様の評価に供した。結果を表1に示す。 Comparative Example 1
A pressure-sensitive adhesive composition was prepared in the same manner as in Example 1 except that only 0.7 part of ethylmethylpyrrolidinium bis (trifluoromethanesulfonyl) imide was used as a conductive agent. A pressure-sensitive adhesive layer-attached polarizing plate was obtained in the same manner as in Example 1 except that this pressure-sensitive adhesive composition was used. The obtained polarizing plate with a pressure-sensitive adhesive layer was subjected to the same evaluation as in Example 1. The results are shown in Table 1.
[比較例2]
導電剤としてエチルメチルピロリジニウムビス(トリフルオロメタンスルホニル)イミド0.7部のみを用いたこと、および、シランカップリング剤として0.2部のA100のみを用いたこと以外は実施例1と同様にして粘着剤組成物を調製した。この粘着剤組成物を用いたこと以外は実施例1と同様にして粘着剤層付偏光板を得た。得られた粘着剤層付偏光板を実施例1と同様の評価に供した。結果を表1に示す。 Comparative Example 2
Same as Example 1 except that only 0.7 parts of ethyl methyl pyrrolidinium bis (trifluoromethanesulfonyl) imide was used as a conductive agent, and only 0.2 parts of A100 was used as a silane coupling agent The pressure-sensitive adhesive composition was prepared. A pressure-sensitive adhesive layer-attached polarizing plate was obtained in the same manner as in Example 1 except that this pressure-sensitive adhesive composition was used. The obtained polarizing plate with a pressure-sensitive adhesive layer was subjected to the same evaluation as in Example 1. The results are shown in Table 1.
導電剤としてエチルメチルピロリジニウムビス(トリフルオロメタンスルホニル)イミド0.7部のみを用いたこと、および、シランカップリング剤として0.2部のA100のみを用いたこと以外は実施例1と同様にして粘着剤組成物を調製した。この粘着剤組成物を用いたこと以外は実施例1と同様にして粘着剤層付偏光板を得た。得られた粘着剤層付偏光板を実施例1と同様の評価に供した。結果を表1に示す。 Comparative Example 2
Same as Example 1 except that only 0.7 parts of ethyl methyl pyrrolidinium bis (trifluoromethanesulfonyl) imide was used as a conductive agent, and only 0.2 parts of A100 was used as a silane coupling agent The pressure-sensitive adhesive composition was prepared. A pressure-sensitive adhesive layer-attached polarizing plate was obtained in the same manner as in Example 1 except that this pressure-sensitive adhesive composition was used. The obtained polarizing plate with a pressure-sensitive adhesive layer was subjected to the same evaluation as in Example 1. The results are shown in Table 1.
[比較例3]
導電剤を用いなかったこと以外は実施例1と同様にして粘着剤組成物を調製した。この粘着剤組成物を用いたこと以外は実施例1と同様にして粘着剤層付偏光板を得た。得られた粘着剤層付偏光板を実施例1と同様の評価に供した。結果を表1に示す。 Comparative Example 3
A pressure-sensitive adhesive composition was prepared in the same manner as in Example 1 except that the conductive agent was not used. A pressure-sensitive adhesive layer-attached polarizing plate was obtained in the same manner as in Example 1 except that this pressure-sensitive adhesive composition was used. The obtained polarizing plate with a pressure-sensitive adhesive layer was subjected to the same evaluation as in Example 1. The results are shown in Table 1.
導電剤を用いなかったこと以外は実施例1と同様にして粘着剤組成物を調製した。この粘着剤組成物を用いたこと以外は実施例1と同様にして粘着剤層付偏光板を得た。得られた粘着剤層付偏光板を実施例1と同様の評価に供した。結果を表1に示す。 Comparative Example 3
A pressure-sensitive adhesive composition was prepared in the same manner as in Example 1 except that the conductive agent was not used. A pressure-sensitive adhesive layer-attached polarizing plate was obtained in the same manner as in Example 1 except that this pressure-sensitive adhesive composition was used. The obtained polarizing plate with a pressure-sensitive adhesive layer was subjected to the same evaluation as in Example 1. The results are shown in Table 1.
表1から明らかなように、本発明の実施例の粘着剤層付偏光板は、加湿試験後の単体透過率変化、偏光度変化および色相変化のいずれにも優れており、非常に優れた耐湿性を有することがわかる。
As apparent from Table 1, the polarizing plate with the pressure-sensitive adhesive layer of the example of the present invention is excellent in any of the change in single transmittance, the change in polarization degree and the hue change after the humidification test. It turns out that it has sex.
本発明の偏光子は、液晶テレビ、液晶ディスプレイ、携帯電話、デジタルカメラ、ビデオカメラ、携帯ゲーム機、カーナビゲーション、コピー機、プリンター、ファックス、時計、電子レンジ等の液晶パネルに幅広く適用させることができる。
The polarizer of the present invention can be widely applied to liquid crystal panels such as liquid crystal televisions, liquid crystal displays, mobile phones, digital cameras, video cameras, portable game machines, car navigation systems, copiers, printers, fax machines, watches, and microwave ovens. it can.
10 偏光子
20 保護フィルム
30 粘着剤層
100 粘着剤層付偏光板
10Polarizer 20 Protective Film 30 Adhesive Layer 100 Polarizer with Adhesive Layer
20 保護フィルム
30 粘着剤層
100 粘着剤層付偏光板
10
Claims (7)
- 偏光子と、該偏光子の一方の側に配置された保護フィルムと、該偏光子の他方の側に配置された粘着剤層と、を有し、
該偏光子のヨウ素含有量が10重量%~25重量%であり、
該粘着剤層が導電剤を含み、
該導電剤が無機カチオン塩を含む、
粘着剤層付偏光板。 A polarizer, a protective film disposed on one side of the polarizer, and an adhesive layer disposed on the other side of the polarizer;
The iodine content of the polarizer is 10% by weight to 25% by weight,
The pressure-sensitive adhesive layer contains a conductive agent,
The conductive agent comprises an inorganic cation salt,
Pressure sensitive adhesive layer-attached polarizing plate. - 前記無機カチオン塩がリチウム塩である、請求項1に記載の粘着剤層付偏光板。 The pressure-sensitive adhesive layer-attached polarizing plate according to claim 1, wherein the inorganic cation salt is a lithium salt.
- 前記無機カチオン塩のアニオン部を構成するアニオンが、下記一般式(1)~(4)
(1):(CnF2n+1SO2)2N- (nは1~10の整数)、
(2):CF2(CmF2mSO2)2N- (mは1~10の整数)、
(3):-O3S(CF2)lSO3 - (lは1~10の整数)、
(4):(CpF2p+1SO2)N-(CqF2q+1SO2)、(p、qは1~10の整数)、
で表わされるアニオンから選択される、請求項1または2に記載の粘着剤層付偏光板。 The anion which comprises the anion part of the said inorganic cation salt has following General formula (1)-(4)
(1): (C n F 2 n + 1 SO 2 ) 2 N − (n is an integer of 1 to 10),
(2): CF 2 (C m F 2 m SO 2 ) 2 N − (m is an integer of 1 to 10),
(3): - O 3 S (CF 2) l SO 3 - (l is an integer of from 1 to 10),
(4) :( C p F 2p + 1 SO 2) N - (C q F 2q + 1 SO 2), (p, q is an integer of 1 to 10),
The pressure-sensitive adhesive layer-carrying polarizing plate according to claim 1 or 2, selected from the anions represented by - 前記無機カチオン塩の含有量が、前記粘着剤層のベースポリマー100重量部に対して0.01重量部~5重量部である、請求項1から3のいずれかに記載の粘着剤層付偏光板。 The pressure-sensitive adhesive layer according to any one of claims 1 to 3, wherein the content of the inorganic cation salt is 0.01 parts by weight to 5 parts by weight with respect to 100 parts by weight of the base polymer of the pressure-sensitive adhesive layer. Board.
- 前記導電剤が有機カチオン塩をさらに含む、請求項1から4のいずれかに記載の粘着剤層付偏光板。 The adhesive layer-attached polarizing plate according to any one of claims 1 to 4, wherein the conductive agent further contains an organic cation salt.
- 前記有機カチオン塩の含有量が、前記粘着剤層のベースポリマー100重量部に対して0.1重量部~10重量部である、請求項5に記載の粘着剤層付偏光板。 The pressure-sensitive adhesive layer-attached polarizing plate according to claim 5, wherein the content of the organic cation salt is 0.1 parts by weight to 10 parts by weight with respect to 100 parts by weight of the base polymer of the pressure-sensitive adhesive layer.
- 前記偏光子の厚みが3μm以下である、請求項1から6のいずれかに記載の粘着剤層付偏光板。 The polarizing plate with an adhesive layer in any one of Claims 1-6 whose thickness of the said polarizer is 3 micrometers or less.
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