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WO2019149025A1 - 绳绣面料的编织方法 - Google Patents

绳绣面料的编织方法 Download PDF

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Publication number
WO2019149025A1
WO2019149025A1 PCT/CN2019/070231 CN2019070231W WO2019149025A1 WO 2019149025 A1 WO2019149025 A1 WO 2019149025A1 CN 2019070231 W CN2019070231 W CN 2019070231W WO 2019149025 A1 WO2019149025 A1 WO 2019149025A1
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WO
WIPO (PCT)
Prior art keywords
comb
needle
bar
weft
weaving
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Application number
PCT/CN2019/070231
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English (en)
French (fr)
Inventor
王占洪
丁伟
赵加洋
赵红霞
陈佩佩
李宁
Original Assignee
王占洪
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Application filed by 王占洪 filed Critical 王占洪
Publication of WO2019149025A1 publication Critical patent/WO2019149025A1/zh

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    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B23/00—Flat warp knitting machines
    • D04B23/12—Flat warp knitting machines with provision for incorporating unlooped wefts extending from selvedge to selvedge
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B21/06—Patterned fabrics or articles
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B23/00—Flat warp knitting machines
    • D04B23/16—Flat warp knitting machines specially adapted for producing fabrics, or article blanks, of particular form or configuration
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B27/00—Details of, or auxiliary devices incorporated in, warp knitting machines, restricted to machines of this kind
    • D04B27/06—Needle bars; Sinker bars
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B27/00—Details of, or auxiliary devices incorporated in, warp knitting machines, restricted to machines of this kind
    • D04B27/10—Devices for supplying, feeding, or guiding threads to needles
    • D04B27/24—Thread guide bar assemblies
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B27/00—Details of, or auxiliary devices incorporated in, warp knitting machines, restricted to machines of this kind
    • D04B27/10—Devices for supplying, feeding, or guiding threads to needles
    • D04B27/24—Thread guide bar assemblies
    • D04B27/32—Thread guide bar assemblies with independently-movable thread guides controlled by Jacquard mechanisms

Definitions

  • the invention relates to a rope embroidered fabric, in particular to a weaving method of a rope embroidered fabric, and belongs to the technical field of textile fabric preparation.
  • the knitting method of the existing rope embroidered fabric is usually firstly woven with a warp knitting machine, and then embroidered on the bottom net using an embroidery machine to form a rope embroidered fabric.
  • this weaving method has the following disadvantages in the actual weaving process:
  • a rope embroidery computer embroidery machine includes a frame, a rope embroidery machine head is arranged on the frame, and the rope embroidery machine head includes a casing.
  • the needle bar disposed in the casing has a 360-degree rotating mounting sleeve on the outer circumference of the needle bar, and two loading frames are arranged on the outer circumference of the mounting sleeve, and a mounting bracket is arranged below the loading frame, and a rope tube is arranged below the mounting bracket.
  • the fixing frame and the rope tube fixing frame are provided with a stringing pipe; because the embroidery machine has a complicated structure and a high manufacturing cost, the production cost of the rope embroidered fabric is greatly increased;
  • the technical problem to be solved by the invention is to provide a not only can greatly improve the production efficiency, reduce the production cost, the stability of the cloth surface is better, and the three-dimensional effect of the pattern is stronger, the flower pattern is more abundant, and the flower pattern can be better satisfied. Weaving method of rope embroidered fabrics with diverse development trends.
  • the present invention adopts a knitting method of a rope embroidered fabric which is woven on a Raschel warp knitting machine, which includes a loop forming device and a bar device
  • the loop forming device comprises a groove needle, a core and a sinker loop forming device
  • the bar device comprises a plurality of combs, the steps of which are:
  • the third looped bar is used for weaving the bottom net; the second weft bar is used for the back of the needle, and the yarns in the second weft bar are all in the whole weaving process. Does not enter the groove needle, does not participate in the yarn movement, and is used to form a three-dimensional pattern layer on the surface of the third loop-shaped woven woven bottom mesh; the first loop-forming bar is used as both the back-spun yarn and the yarn
  • the loop forming structure formed by the needle front yarn binds the three-dimensional pattern layer to the surface of the bottom net to thereby form a rope embroidered fabric at one time.
  • a fourth weft bar is disposed behind the third looping bar, and the fourth weft bar is used as a back pad.
  • the first loop forming comb and the third loop forming comb perform the needle front traverse
  • the second weft bar is maintained at the original position, and the needle is not traversed
  • the groove needle continues to perform a looping motion, and when the movement to the slot needle and the needle core begins to close, the first looped comb, the first The second weft bar, the third loop comb and the fourth weft bar are traversed by the needle back.
  • the first loop forming comb and the third loop forming comb perform the needle front cross Moving
  • the second weft bar is driven upward by the transmission mechanism, and does not perform traverse before the needle
  • the groove needle continues to perform a looping motion
  • the first looping The bar, the third looping bar and the fourth weft bar are traversed by the needle back, and the second weft bar is driven to move downward by the transmission mechanism while performing the needle back traverse.
  • the transmission mechanism preferably includes a swing arm and a bar shaft, the second weft bar is fixedly mounted at a lower end of the swing arm, and an upper end of the swing arm is fixedly mounted on the comb shaft Upper, the bar shaft is rotatably mounted on the frame of the raschel warp knitting machine.
  • the first looped comb is at least one gathered flower comb
  • the second weft comb is at least one gathered flower comb
  • the third The looped comb is a bar or a two-bar comb or a separate Jacquard comb or a gathered flower comb and a ground bar.
  • the fourth weft bar is composed of at least one gathered flower bar, a separate Jaka bar and a spandex bar.
  • the first looped comb is preferably two gathered flower combs
  • the second weft comb is preferably two gathered flower combs
  • the fourth weft bar is preferably composed of four gathered flower combs, a separate Jacquard bar and a spandex bar.
  • the present invention has the following beneficial effects:
  • the knitting method of the invention can directly weave the rope embroidered fabric on the Raschel warp knitting machine, without first using the Raschel warp knitting machine to weave the bottom net, and then using the embroidery machine for the rope embroidering, which not only greatly improves the production efficiency, Reduced production costs and better stability of the fabric.
  • the knitting method of the present invention since the yarn in the second weft bar is always on the needle back of the groove needle, does not enter the groove needle, and is bound to the surface of the bottom net by the yarn in the first looped bar, Therefore, the thickness of the yarn raw material in the second weft insertion bar is not limited, and the raw material strand can be woven, so that the three-dimensional effect of the pattern is stronger.
  • the knitting method of the invention breaks the traditional way of comb arrangement in the existing warp knitting machine, and provides a new arrangement manner, that is, all the combs are divided into four parts, and the interval is arranged into a loop comb and a weft comb. And the number of combs in each part can be configured according to actual needs, which can meet the more complex flower-type process requirements, make the braided rope embroidered fabrics more abundant, and can better meet the development trend of flower variety. .
  • the knitting method of the present invention does not limit the thickness of the yarn in the second weft insertion bar, and can weave a pattern having a strong stereoscopic effect on the raschel machine of any machine number.
  • the second weft insertion bar of the invention is driven up and down by the transmission mechanism, so that the needle back traverse and the entire weaving process are more reliable.
  • FIG. 1 is a schematic structural view of a bar configuration in a knitting method of a rope embroidered fabric according to the present invention.
  • FIG. 2 is a schematic view showing the structure of the first embodiment of the method for knitting a rope embroidered fabric according to the present invention when the slot needle is moved to the extreme position of the needle.
  • Fig. 3 is a structural schematic view showing the first embodiment of the method for weaving a rope embroidered fabric of the present invention when the slot needle is moved to the position where the needle core starts to be closed.
  • Fig. 4 is a structural schematic view showing the second embodiment of the method for knitting a rope embroidered fabric of the present invention when the slot needle is moved to the limit position of the needle.
  • Fig. 5 is a schematic view showing the structure of the second embodiment of the method for weaving a rope embroidered fabric according to the present invention when the slot needle is moved to the position where the core is in the closed position.
  • Figure 6 is a schematic view showing the second structure of the transmission mechanism of the present invention.
  • a method of weaving a rope embroidered fabric which can be woven on a rakeel warp knitting machine of any machine number, the raschel warp knitting machine comprising a loop forming device and a comb a boring device comprising a slot needle mounted on a slot needle bed, a needle core mounted on the core bed, a sinker 3 mounted on the sedimentation bed, and a detachment needle block mounted on the detachment needle bed
  • the loop forming device comprises a plurality of combs, the steps of which are: (1) comb configuration: in the combing device of the Raschel warp knitting machine, the slaves are arranged in the direction of the machine to the rear of the machine There is a first looping comb A, a second weft comb B and a third looping comb C; (2) upper weaving: the third looping comb C is used for weaving the bottom net;
  • the second weft-like bar B is traversed by the needle back, and the yarn in the second weft
  • a fourth weft bar is disposed behind the third looped comb C. D, the fourth weft bar D is used as a backing pad for forming a shadow pattern layer on the back surface of the bottom mesh of the third looped card C, and the third looping comb C A bottom web loop formed by the backing of the needle back and the front stitch of the needle binds the shaded layer to the back of the bottom net.
  • the first looped comb A and the third The loop comb C performs the needle front traverse
  • the second weft comb B maintains the original position, and does not perform the needle front traverse
  • the slot needle 1 continues to perform the looping motion, and when the movement to the slot needle 1 and the needle core 2 begins to close In position, as shown in FIG.
  • the first looped comb A, the second weft comb B, the third looped comb C, and the fourth weft comb D are needle-reversed at all During the traverse of the bar, the yarn on the second weft bar B will not scrape to the other bar, and the yarn can be placed after the first loop of the bar A to ensure the yarn.
  • the thread can be bound by the yarn on the first looped comb A.
  • the first looped comb A and the third The looping comb C performs the needle front traverse, and the second weft inserting b is driven upward by the transmission mechanism, and does not perform the needle front traverse; the slot needle 1 continues to perform the looping motion, when moving to the slot needle 1 and the needle
  • the core 2 starts to be in the closed position, as shown in FIG. 5, the first looped comb A, the third looped comb C and the fourth weft comb D are yawed, the second weft The bar B is driven to move downward by the transmission mechanism while performing the needle back traverse.
  • the yarn on the second weft bar B will not scrape to the other bar, and the yarn can be placed after the first loop of the comb A, It is well ensured that the yarn can be bound by the yarns on the first looped comb A and that the needle back of each bar is traversed and the entire weaving process is more reliable.
  • the transmission mechanism preferably includes a swing arm 4 and a bar shaft 5, and the second weft bar B is fixedly mounted at a lower end of the swing arm 4,
  • the upper end of the swing arm 4 is fixedly mounted on the comb shaft 5, and the comb shaft 5 is rotatably mounted on a frame of a raschel warp knitting machine by a bearing, and the comb shaft 5 can be made of a motor or the like.
  • the ring mechanism drives the swing, and the swinging motion is driven by driving the comb shaft 5, thereby driving the second weft bar B to move up and down.
  • the transmission mechanism may also adopt other structures, such as a first swing link 6, a second swing link 7, a swing link shaft 8, a bar swing arm 9 and a bar shaft 5;
  • the weft insertion bar B is fixedly mounted on the lower end of the first swing link 6,
  • the second swing link 7 is connected to the swing link shaft 8 through a bearing, and the other end is connected to the first swing link 6 through a bearing.
  • the upper end of a swinging link 6 is connected to one end of the swing arm 9 through a bearing, and the other end of the swing arm 9 is fixed on the comb shaft 5, and the comb shaft 5 is rotatably mounted on the Rachel warp knitting machine through a bearing.
  • the second weft bar B is driven to move up and down by driving the bar shaft 5 to move up and down, as shown in FIG.
  • the first looped comb A is at least one gathered flower comb a
  • the second weft comb B is at least An agglomerated flower comb a
  • the third looped comb C is a bar comb b or two bar comb b or a separate Jaka bar or a gathered flower
  • the comb a is composed of a bar comb b.
  • the fourth weft bar D is composed of at least one gathered flower bar a, a separate Jaka bar e and a spandex bar d.
  • the invention uses a separate Jacquard bar e in the fourth weft insertion bar D, and generates a lateral offset by the Jacquard needle shift control to form an offset change structure, thereby forming a more transparent flower. type.
  • the first looped comb A is preferably two concentrated flower combs a
  • the second weft combs B are preferably two gathered flowers.
  • the comb a, the third looped comb C preferably consists of a concentrated flower comb a and a ground bar b, the fourth weft bar D preferably consists of four gathered flower combs a, a separate Jacquard comb e and a spandex comb d composition.
  • the rope embroidered fabric can be woven at one time on the raschel warp knitting machine of any machine number, and the woven fabric of the embroidered fabric has more flower patterns, stronger stereoscopic effect and better. Satisfy the development needs of the variety of patterns.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Knitting Of Fabric (AREA)
  • Knitting Machines (AREA)

Abstract

一种绳绣面料的编织方法，在拉舍尔经编机上编织，步骤为：梳栉配置：在所述拉舍尔经编机的梳栉装置中，从机前往机后方向依次配置有第一成圈梳栉（A）、第二衬纬梳栉（B）和第三成圈梳栉（C）；上机织造：所述第三成圈梳栉（C）用于编织底网；所述第二衬纬梳栉（B）作针背横移，整个编织过程中第二衬纬梳栉（B）中的纱线均不进入槽针（1），不参与垫纱运动，用于在所述第三成圈梳栉（C）编织的底网表面上形成立体花型层；所述第一成圈梳栉（A）既作针背垫纱又作针前垫纱形成的成圈组织将所述立体花型层捆绑在所述底网表面上，从而一次性编织形成绳绣面料。利用该编织方法可在任何机号的拉舍尔经编机上一次性编织出绳绣面料，生产效率高，布面稳定性好，花型更丰富，立体感更强。

Description

绳绣面料的编织方法 技术领域
本发明涉及一种绳绣面料，特别是涉及一种绳绣面料的编织方法，属于纺织面料制备技术领域。
背景技术
现有绳绣面料的编织方法，通常首先使用经编机编织底网，然后再使用绣花机在底网上进行绳绣，从而形成绳绣面料。但是，这种编织方法在实际编织过程中存在以下缺点：
(1)由于使用经编机和绣花机二种机器，采用分步方式进行编织，因而大大降低了绳绣面料的生产效率；
(2)由于采用绣花机，例如中国实用新型专利ZL201020166366.3所公开的一种绳绣电脑绣花机，其包括机架，机架上间隔设有绳绣机头，绳绣机头包括壳体、设于壳体内的针杆，针杆下方外周设有可360度旋转的安装套，安装套外周设有两副装料架，装料架下方设有安装支架，安装支架下方设有绳管固定架，绳管固定架上设有穿绳管；因绣花机结构复杂，制造成本较高，因而大大增加了绳绣面料的生产成本；
(3)由于先使用经编机编织底网，再使用绣花机在底网上进行绳绣，因而布面的稳定性较差。
发明内容
本发明要解决的技术问题是提供一种不仅能大幅提高生产效率，降低生产成本，布面的稳定性更好，而且花纹的立体效果更强，花型更丰富，能更好地满足花型多样化发展趋势的绳绣面料的编织方法。
为解决上述技术问题，本发明采用这样一种绳绣面料的编织方法，所述绳绣面料在拉舍尔经编机上进行编织，所述拉舍尔经编机包括成圈装置和梳栉装置，所述成圈装置包括槽针、针芯和沉降片成圈机件，所述梳栉装置包括若干把梳栉，其步骤为：
(1)梳栉配置：在所述拉舍尔经编机的梳栉装置中，从机前往机后方向依次配置有第一成圈梳栉、第二衬纬梳栉和第三成圈梳栉；
(2)上机织造：所述第三成圈梳栉用于编织底网；所述第二衬纬梳栉作针背横移，整个编织过程中第二衬纬梳栉中的纱线均不进入槽针，不参与垫纱运动，用于在所述第三成圈梳栉编织的底网表面上形成立体花型层；所述第一成圈梳栉既作针背垫纱又作针前垫纱形成的成圈组织将所述立体花型层捆绑在所述底网表面上，从而一次性编织形成绳绣面料。
作为本发明的一种优选实施方式，所述梳栉配置中，在所述第三成圈梳栉的后方还配置有第四衬纬梳栉，所述第四衬纬梳栉作针背垫纱，用于在所述第三成圈梳栉编织的底网背面上形成阴影花纹层，所述第三成圈梳栉既作针背垫纱又作针前垫纱形成的底网成圈组织将所述阴影花纹层捆绑在所述底网背面上。
作为本发明的一种优选实施方式，在所述上机织造步骤中，当槽针运动到针前极限位置时，所述第一成圈梳栉和第三成圈梳栉进行针 前横移，第二衬纬梳栉保持原有位置，不进行针前横移；槽针继续进行成圈运动，当运动到槽针与针芯开始闭合位置时，所述第一成圈梳栉、第二衬纬梳栉、第三成圈梳栉和第四衬纬梳栉进行针背横移。
作为本发明的另一种优选实施方式，在所述上机织造步骤中，当槽针运动到针前极限位置时，所述第一成圈梳栉和第三成圈梳栉进行针前横移，第二衬纬梳栉通过传动机构驱动作向上运动，不进行针前横移；槽针继续进行成圈运动，当运动到槽针与针芯开始闭合位置时，所述第一成圈梳栉、第三成圈梳栉和第四衬纬梳栉进行针背横移，所述第二衬纬梳栉在进行针背横移的同时通过所述传动机构驱动作向下运动。
在本发明中，所述传动机构优选包括摆臂和梳栉轴，所述第二衬纬梳栉固定安装在所述摆臂的下端，所述摆臂的上端固定安装在所述梳栉轴上，所述梳栉轴转动地安装在拉舍尔经编机的机架上。
作为本发明的一种优选实施方式，所述第一成圈梳栉为至少一把集聚的花梳栉，所述第二衬纬梳栉为至少一把集聚的花梳栉，所述第三成圈梳栉为一把地梳栉或者是二把地梳栉或者是一把分离式贾卡梳栉或者由一把集聚的花梳栉与一把地梳栉组成。
作为本发明的一种优选实施方式，所述第四衬纬梳栉由至少一把集聚的花梳栉、一把分离式贾卡梳栉与氨纶梳栉组成。
在本发明中，所述第一成圈梳栉优选为二把集聚的花梳栉，所述第二衬纬梳栉优选为二把集聚的花梳栉。
作为本发明的一种优选实施方式，所述第四衬纬梳栉优选由四把 集聚的花梳栉、一把分离式贾卡梳栉与氨纶梳栉组成。
采用上述编织方法后，本发明具有以下有益效果：
本发明的编织方法，可在拉舍尔经编机上一次性编织出绳绣面料，无需先使用拉舍尔经编机编织底网，再使用绣花机进行绳绣，不仅大大提高了生产效率，降低了生产成本，而且布面的稳定性更好。
本发明的编织方法，由于第二衬纬梳栉中的纱线始终在槽针的针背，不进入槽针，依靠第一成圈梳栉中的纱线将其捆绑于底网表面上，因此，对于第二衬纬梳栉中纱线原料的粗细不受限制，可采用粗原料股线进行编织，因而花纹的立体效果更强。
本发明的编织方法，打破现有经编机中梳栉排布的传统方式，提供一种新的排布方式，即所有梳栉分为四部分，间隔配置成圈梳栉与衬纬梳栉，并且每部分的梳栉数量可根据实际需要进行配置，这样能满足更复杂的花型工艺要求，使编织出的绳绣面料花型更丰富，能更好地满足花型多样化的发展趋势。
本发明的编织方法，不限制第二衬纬梳栉中的纱线粗细，可在任何机号的拉舍尔经编机上，编织出立体效果强的花纹。
本发明的第二衬纬梳栉通过传动机构驱动作上下运动，从而使针背横移和整个编织过程更加可靠。
附图说明
以下结合附图对本发明的具体实施方式作进一步的详细说明。
图1为本发明绳绣面料编织方法中梳栉配置的一种结构示意图。
图2为本发明绳绣面料编织方法中第一种实施例槽针运动到针前极限位置时的一种结构示意图。
图3为本发明绳绣面料编织方法中第一种实施例槽针运动到与针芯开始闭合位置时的一种结构示意图。
图4为本发明绳绣面料编织方法中第二种实施例槽针运动到针前极限位置时的一种结构示意图。
图5为本发明绳绣面料编织方法中第二种实施例槽针运动到与针芯开始闭合位置时的一种结构示意图。
图6为本发明中传动机构的第二种结构示意图。
具体实施方式
参见图1至图6，一种绳绣面料的编织方法，所述绳绣面料可在任何机号的拉舍尔经编机上进行编织，所述拉舍尔经编机包括成圈装置和梳栉装置，所述成圈装置包括安装在槽针床上的槽针1、安装在针芯床上的针芯2、安装在沉降床上的沉降片3以及安装在脱圈针床上的脱圈针块等成圈机件，所述梳栉装置包括若干把梳栉，其步骤为：(1)梳栉配置：在所述拉舍尔经编机的梳栉装置中，从机前往机后方向依次配置有第一成圈梳栉A、第二衬纬梳栉B和第三成圈梳栉C；(2)上机织造：所述第三成圈梳栉C用于编织底网；所述第二衬纬梳栉B作针背横移，整个编织过程中第二衬纬梳栉B中的纱线均不进入槽针1，不参与垫纱运动，用于在所述第三成圈梳栉C编织的底网表面上形成立体花型层，所述第二衬纬梳栉B优选采用粗纱，能在底 网表面形成强烈的立体花型纹路；所述第一成圈梳栉A既作针背垫纱又作针前垫纱形成的成圈组织将所述立体花型层捆绑在所述底网表面上，从而一次性编织形成绳绣面料。
作为本发明的一种优选实施方式，如图2、3、4、5所示，所述梳栉配置中，在所述第三成圈梳栉C的后方还配置有第四衬纬梳栉D，所述第四衬纬梳栉D作针背垫纱，用于在所述第三成圈梳栉C编织的底网背面上形成阴影花纹层，所述第三成圈梳栉C既作针背垫纱又作针前垫纱形成的底网成圈组织将所述阴影花纹层捆绑在所述底网背面上。
作为本发明的一种优选实施方式，在所述上机织造步骤中，当槽针1运动到针前极限位置时，如图2所示，所述第一成圈梳栉A和第三成圈梳栉C进行针前横移，第二衬纬梳栉B保持原有位置，不进行针前横移；槽针1继续进行成圈运动，当运动到槽针1与针芯2开始闭合位置时，如图3所示，所述第一成圈梳栉A、第二衬纬梳栉B、第三成圈梳栉C和第四衬纬梳栉D进行针背横移，在所有梳栉针背横移过程中，第二衬纬梳栉B上的纱线均不会刮蹭到其他梳栉，且其纱线又可以摆到第一成圈梳栉A之后，保证其纱线能被第一成圈梳栉A上的纱线捆绑住。
作为本发明的另一种优选实施方式，在所述上机织造步骤中，当槽针1运动到针前极限位置时，如图4所示，所述第一成圈梳栉A和第三成圈梳栉C进行针前横移，第二衬纬梳栉B通过传动机构驱动作向上运动，不进行针前横移；槽针1继续进行成圈运动，当运动到槽 针1与针芯2开始闭合位置时，如图5所示，所述第一成圈梳栉A、第三成圈梳栉C和第四衬纬梳栉D进行针背横移，所述第二衬纬梳栉B在进行针背横移的同时通过所述传动机构驱动作向下运动。在所有梳栉针背横移过程中，第二衬纬梳栉B上的纱线均不会刮蹭到其他梳栉，且其纱线又可以摆到第一成圈梳栉A之后，更好地保证其纱线能被第一成圈梳栉A上的纱线捆绑住，并且使各梳栉的针背横移和整个编织过程更加可靠。
在本发明中，如图4、5所示，所述传动机构优选包括摆臂4和梳栉轴5，所述第二衬纬梳栉B固定安装在所述摆臂4的下端，所述摆臂4的上端固定安装在所述梳栉轴5上，所述梳栉轴5通过轴承转动地安装在拉舍尔经编机的机架上，所述梳栉轴5可由电机或其它成圈机件驱动摆动，通过驱动梳栉轴5作摆动运动，从而带动第二衬纬梳栉B作上下运动。
在本发明中，所述传动机构也可采用其它结构，例如采用第一摆动连杆6、第二摆动连杆7、摆动连杆转轴8、梳栉摆臂9和梳栉轴5；第二衬纬梳栉B固定安装在第一摆动连杆6的下端，第二摆动连杆7一端通过轴承与摆动连杆转轴8相连，另一端通过轴承与第一摆动连杆6杆身相连，第一摆动连杆6上端通过轴承与梳栉摆臂9一端相连，梳栉摆臂9另一端固定在梳栉轴5上，梳栉轴5通过轴承转动地安装在拉舍尔经编机的机架上，通过驱动梳栉轴5作摆动运动，从而带动第二衬纬梳栉B作上下运动，如图6所示。
作为本发明的一种优选实施方式，如图1至图5所示，所述第一 成圈梳栉A为至少一把集聚的花梳栉a，所述第二衬纬梳栉B为至少一把集聚的花梳栉a，所述第三成圈梳栉C为一把地梳栉b或者是二把地梳栉b或者是一把分离式贾卡梳栉或者由一把集聚的花梳栉a与一把地梳栉b组成。所述第四衬纬梳栉D由至少一把集聚的花梳栉a、一把分离式贾卡梳栉e与氨纶梳栉d组成。本发明在第四衬纬梳栉D中使用一把分离式贾卡梳栉e，通过贾卡针移位控制，产生侧向偏移，形成偏移的变化组织，从而形成更加通透的花型。
在本发明中，如图1至图5所示，所述第一成圈梳栉A优选为二把集聚的花梳栉a，所述第二衬纬梳栉B优选为二把集聚的花梳栉a，所述第三成圈梳栉C优选由一把集聚的花梳栉a与一把地梳栉b组成，所述第四衬纬梳栉D优选由四把集聚的花梳栉a、一把分离式贾卡梳栉e与氨纶梳栉d组成。
经过试用，采用本发明的方法后，可在任何机号的拉舍尔经编机上一次性编织出绳绣面料，并且编织出的绳绣面料花型更丰富，立体感更强，更好地满足了花型多样化的发展需求。

Claims (9)

  1. 一种绳绣面料的编织方法，其特征在于，所述绳绣面料在拉舍尔经编机上进行编织，所述拉舍尔经编机包括成圈装置和梳栉装置，所述成圈装置包括槽针(1)、针芯(2)和沉降片(3)成圈机件，所述梳栉装置包括若干把梳栉，其步骤为：
    (1)梳栉配置：在所述拉舍尔经编机的梳栉装置中，从机前往机后方向依次配置有第一成圈梳栉(A)、第二衬纬梳栉(B)和第三成圈梳栉(C)；
    (2)上机织造：所述第三成圈梳栉(C)用于编织底网；所述第二衬纬梳栉(B)作针背横移，整个编织过程中第二衬纬梳栉(B)中的纱线均不进入槽针(1)，不参与垫纱运动，用于在所述第三成圈梳栉(C)编织的底网表面上形成立体花型层；所述第一成圈梳栉(A)既作针背垫纱又作针前垫纱形成的成圈组织将所述立体花型层捆绑在所述底网表面上，从而一次性编织形成绳绣面料。
  2. 根据权利要求1所述的绳绣面料的编织方法，其特征在于：所述梳栉配置中，在所述第三成圈梳栉(C)的后方还配置有第四衬纬梳栉(D)，所述第四衬纬梳栉(D)作针背垫纱，用于在所述第三成圈梳栉(C)编织的底网背面上形成阴影花纹层，所述第三成圈梳栉(C)既作针背垫纱又作针前垫纱形成的底网成圈组织将所述阴影花纹层捆绑在所述底网背面上。
  3. 根据权利要求2所述的绳绣面料的编织方法，其特征在于：在所述上机织造步骤中，当槽针(1)运动到针前极限位置时，所述第一 成圈梳栉(A)和第三成圈梳栉(C)进行针前横移，第二衬纬梳栉(B)保持原有位置，不进行针前横移；槽针(1)继续进行成圈运动，当运动到槽针(1)与针芯(2)开始闭合位置时，所述第一成圈梳栉(A)、第二衬纬梳栉(B)、第三成圈梳栉(C)和第四衬纬梳栉(D)进行针背横移。
  4. 根据权利要求2所述的绳绣面料的编织方法，其特征在于：在所述上机织造步骤中，当槽针(1)运动到针前极限位置时，所述第一成圈梳栉(A)和第三成圈梳栉(C)进行针前横移，第二衬纬梳栉(B)通过传动机构驱动作向上运动，不进行针前横移；槽针(1)继续进行成圈运动，当运动到槽针(1)与针芯(2)开始闭合位置时，所述第一成圈梳栉(A)、第三成圈梳栉(C)和第四衬纬梳栉(D)进行针背横移，所述第二衬纬梳栉(B)在进行针背横移的同时通过所述传动机构驱动作向下运动。
  5. 根据权利要求4所述的绳绣面料的编织方法，其特征在于：所述传动机构包括摆臂(4)和梳栉轴(5)，所述第二衬纬梳栉(B)固定安装在所述摆臂(4)的下端，所述摆臂(4)的上端固定安装在所述梳栉轴(5)上，所述梳栉轴(5)转动地安装在拉舍尔经编机的机架上。
  6. 根据权利要求1所述的绳绣面料的编织方法，其特征在于：所述第一成圈梳栉(A)为至少一把集聚的花梳栉，所述第二衬纬梳栉(B)为至少一把集聚的花梳栉，所述第三成圈梳栉(C)为一把地梳栉或者是二把地梳栉或者是一把分离式贾卡梳栉或者由一把集聚的花梳 栉与一把地梳栉组成。
  7. 根据权利要求2所述的绳绣面料的编织方法，其特征在于：所述第四衬纬梳栉(D)由至少一把集聚的花梳栉、一把分离式贾卡梳栉与氨纶梳栉组成。
  8. 根据权利要求6所述的绳绣面料的编织方法，其特征在于：所述第一成圈梳栉(A)为二把集聚的花梳栉，所述第二衬纬梳栉(B)为二把集聚的花梳栉。
  9. 根据权利要求7所述的绳绣面料的编织方法，其特征在于：所述第四衬纬梳栉(D)由四把集聚的花梳栉、一把分离式贾卡梳栉与氨纶梳栉组成。
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