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WO2019045300A1 - Optical film having improved contrast ratio, polarizing plate including same, and liquid crystal display device including same - Google Patents

Optical film having improved contrast ratio, polarizing plate including same, and liquid crystal display device including same Download PDF

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Publication number
WO2019045300A1
WO2019045300A1 PCT/KR2018/008890 KR2018008890W WO2019045300A1 WO 2019045300 A1 WO2019045300 A1 WO 2019045300A1 KR 2018008890 W KR2018008890 W KR 2018008890W WO 2019045300 A1 WO2019045300 A1 WO 2019045300A1
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WO
WIPO (PCT)
Prior art keywords
pattern
layer
optical
optical film
particles
Prior art date
Application number
PCT/KR2018/008890
Other languages
French (fr)
Korean (ko)
Inventor
조성흔
민경준
한지영
김민성
박세현
오부근
정오용
Original Assignee
삼성에스디아이 주식회사
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from KR1020180086250A external-priority patent/KR102237004B1/en
Application filed by 삼성에스디아이 주식회사 filed Critical 삼성에스디아이 주식회사
Priority to CN201880055849.5A priority Critical patent/CN111033323B/en
Publication of WO2019045300A1 publication Critical patent/WO2019045300A1/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L25/00Compositions of, homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Compositions of derivatives of such polymers
    • C08L25/02Homopolymers or copolymers of hydrocarbons
    • C08L25/04Homopolymers or copolymers of styrene
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/02Diffusing elements; Afocal elements
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors

Definitions

  • the present invention relates to an optical film for improving contrast ratio, a polarizing plate including the optical film, and a liquid crystal display including the same.
  • the liquid crystal display apparatus is operated by emitting light from the backlight unit through the two polarizing plates. Therefore, although the color of the front of the screen of the liquid crystal display device is good, the color contrast, the contrast ratio, and the viewing angle of the front side of the liquid crystal display device may be lowered.
  • a viewing angle can be improved by incorporating an optical film for improving the contrast ratio in the viewer-side polarizing plate.
  • an antiglare effect against external light can be obtained by laminating an optical film for improving contrast ratio in a polarizing plate and laminating an anti-glare film having surface irregularities on the contrast improving optical film.
  • Conventional antiglare films are composed of a matrix for forming a film and antiglare particles dispersed in the matrix, for example, beads. The refractive index between the matrix and the antiglare particles is used to control the internal haze and the external haze, Scattering can be realized.
  • the polarizing plate can be made thick by including a protective layer (base layer) for the antiglare film and a protective layer (base layer) for the contrast ratio improving optical film in total.
  • An object of the present invention is to provide an optical film with improved contrast ratio that can obtain external light scattering effect by particles while maintaining the effect of improving the front and side visibility due to the pattern layer and the gap fill layer.
  • Another object of the present invention is to provide a contrast ratio improving optical film which does not cause moiré even though it contains a pattern layer and an antiglare particle.
  • Another object of the present invention is to provide an optical film with improved contrast ratio that can be thinned.
  • the contrast improving optical film of the present invention includes a protective layer and a pattern layer formed on the protective layer, wherein the pattern layer is formed between the optical pattern of the embossed pattern on one side and the optical pattern of the embossed pattern immediately adjacent to the embossed optical pattern
  • the optical pattern has a base angle &thetas; of about 55 DEG to about 90 DEG, the pattern portion satisfies the following formula (1)
  • P is the period (unit: mu m) of the pattern portion
  • W is the maximum width (unit: ⁇ ⁇ ) of the optical pattern)
  • the gap fill layer comprises a matrix and first particles included in the matrix, wherein an absolute value of a difference in refractive index between the matrix and the first particle is about 0 to about 0.03, and a refractive index of the pattern layer and the gap fill layer The difference can be at least about 0.06.
  • the gap fill layer may include irregularities having a height of less than about 1% and less than about 20% of the first particle diameter.
  • the maximum distance between the top surface of the pattern layer and the top surface of the gap fill layer may be greater than about 0 ⁇ and less than about 15 ⁇ .
  • the average particle size of the first particles may be less than the width of the first surface, which is the top of the optical pattern of the emboss.
  • the first particles may comprise from about 1% to about 50% by weight of the gap fill layer.
  • the first particle may comprise an antiglare particle.
  • the ratio (W / L) of the maximum width (W) of the optical pattern of the relief to the width (L) of the flat portion may be about 0.1 to about 3.
  • the first particle may be formed of at least one of polymethylmethacrylate, polystyrene, a copolymer of polymethylmethacrylate and styrene.
  • the pattern layer may be formed of a composition for a pattern layer containing an aromatic group-free resin, high-refractive-index inorganic particles.
  • the relief optical pattern may comprise an optical pattern whose cross section is a trapezoid, a rectangle or a square.
  • the refractive index of the pattern layer may be higher than the refractive index of the gap fill layer.
  • the gap fill layer may further include a second particle having a refractive index higher than that of the first particle.
  • the polarizing plate of the present invention may include a polarizing film and the contrast improving optical film of the present invention formed on the polarizing film.
  • the liquid crystal display device of the present invention may include the polarizing plate of the present invention.
  • the present invention provides an optical film with improved contrast ratio that can obtain external light scattering effect by particles while maintaining the effect of improving the front and side visibility due to the pattern layer and the gap fill layer.
  • the present invention provides an optical film with improved contrast ratio that does not cause moiré even though it contains a pattern layer and antiglare particles.
  • the present invention provides an optical film with improved contrast ratio that can be thinned.
  • FIG. 1 is a cross-sectional view of an optical film for improving contrast ratio according to an embodiment of the present invention.
  • FIG. 2 is a cross-sectional view of a polarizer according to an embodiment of the present invention.
  • the terms “horizontal direction” and “vertical direction” mean the longitudinal direction and the unidirectional direction of the rectangular liquid crystal display screen, respectively.
  • the terms “front” and “side” refer to the horizontal direction ( ⁇ , ⁇ ) by the spherical coordinate system, the front surface is (0 °, 0 °) (0 °, 90 °) and the right end point (0 °, 90 °), respectively.
  • top part means the highest part of the optical pattern of the emboss.
  • aspect ratio means the ratio of the maximum height to the maximum width of the optical pattern (maximum height / maximum width).
  • period means a distance between neighboring optical patterns, for example, a sum of a maximum width of one optical pattern and a width of one flat portion immediately adjacent to the optical pattern.
  • the " retardation in the retardation direction (Re)” is a value at a wavelength of 550 nm and is represented by the following formula A:
  • nx and ny are the refractive indexes in the slow axis direction and the fast axis direction of the protective layer or the substrate layer at a wavelength of 550 nm, respectively, and d is the thickness (unit: nm) of the protective layer or base layer.
  • (meth) acrylic means acrylic and / or methacrylic.
  • FIG. 1 is a cross-sectional view of an optical film for improving contrast ratio according to an embodiment of the present invention.
  • the contrast improving optical film 10 includes a protective layer 100 and a pattern layer 210 formed on the protective layer 100.
  • the optical film 10 has a gap (not shown) directly opposed to one surface of the pattern layer 210, And a fill fill layer 220.
  • the protective layer 100 may be formed on one surface of the pattern layer 210, that is, on the light incident surface, to support the pattern layer 210.
  • the protective layer is formed directly on the pattern layer, which can thin the contrast improving optical film.
  • the " directly formed" means that no adhesive layer, adhesive layer, or laminating layer is interposed between the protective layer and the pattern layer.
  • the present invention is not limited thereto.
  • the protective layer 100 may be optically transparent, and may include a light incident surface and a light exit surface facing the light incident surface.
  • a pattern layer 210 is formed on the light exit surface of the protective layer 100.
  • the protective layer 100 may have a total light transmittance of 90% or more, for example, 90% to 100% in the visible light region. It can be transmitted to the pattern layer without affecting the incident light in the above range.
  • the protective layer 100 may be a protective film type or a protective coating type.
  • the protective layer When the protective layer is a protective film type, it may include an optically transparent resin film.
  • the protective film may be formed by melting and extruding the resin. If necessary, a further stretching process may be added.
  • the resin may include a cellulose ester-based resin including triacetyl cellulose (TAC), a cyclic polyolefin-based resin including amorphous cyclic polyolefin (COP), a polycarbonate-based resin, polyethylene terephthalate
  • the protective film may be a non-stretched film, but may be a phase difference film or an isotropic optical film having a predetermined range of retardation by stretching the resin by a predetermined method.
  • the protective film may be an isotropic optical film having a Re of about 60 nm or less, specifically about 0 nm to about 60 nm, more specifically about 40 nm to about 60 nm. The viewing angle can be compensated in the above range to improve the image quality.
  • the " isotropic optical film " means a film in which nx, ny, and nz are substantially the same, and the " substantially the same " includes not only completely identical cases but also cases including some errors.
  • the protective film may be a retardation film having a Re of about 60 nm or greater.
  • the protective film may have a Re of about 60 nm to about 350 nm.
  • the protective film may have a Re of at least about 8,000 nm, specifically at least about 10,000 nm, more specifically at least about 10,000 nm, more specifically from about 10,100 nm to about 30,000 nm, more specifically from about 10,100 nm to about 15,000 nm . In this range, it is possible to prevent rainbow stains from being visible, and the diffusion effect of light diffused through the contrast ratio improvement layer can be made larger.
  • the protective coating layer may be formed of an active energy ray-curable resin composition comprising an active energy ray-curable compound and a polymerization initiator.
  • the active energy ray-curable compound may include at least one of a cationic polymerizable curable compound, a radically polymerizable curable compound, a urethane resin, and a silicone resin.
  • the cationic polymerizable curable compound may be an epoxy compound having at least one epoxy group in the molecule, or an oxetane compound having at least one oxetane ring in the molecule.
  • the epoxy compound may be at least one of a hydrogenated epoxy compound, a chained aliphatic epoxy compound, a cyclic aliphatic epoxy compound, and an aromatic epoxy compound.
  • the radical polymerizable curable compound can be obtained by reacting two or more (meth) acrylate monomers having at least one (meth) acryloyloxy group in the molecule, a compound having a functional group and at least two (meth) acryloyloxy (Meth) acrylate oligomer having a < / RTI > (Meth) acrylate monomers include monofunctional (meth) acrylate monomers having one (meth) acryloyloxy group in the molecule, difunctional (meth) acrylates having two (meth) acryloyloxy groups in the molecule (Meth) acrylate monomers having three or more (meth) acryloyloxy groups in the molecule.
  • (Meth) acrylate oligomer may be a urethane (meth) acrylate oligomer, a polyester (meth) acrylate oligomer, an epoxy (meth) acrylate oligomer, or the like.
  • the polymerization initiator can cure the active energy ray-curable compound.
  • the polymerization initiator may include at least one of a photocationic initiator and a photosensitizer. Gwangyang ionic initiator and photosensitizer may be those conventionally known to those skilled in the art.
  • the protective layer 100 may be a non-surface treated non-surface treated protective film type or a protective coating type.
  • the contrast-improving optical film exhibits an antiglare effect of the gap fill layer, so there is no need to perform surface treatment on the protective layer, thereby improving the contrast ratio.
  • the optical film production process can be simplified and the contrast ratio can be improved by the surface treatment. It may not affect the optical function of the optical system.
  • the protective layer 100 may have a refractive index of from about 1.4 to about 1.7, preferably from about 1.45 to about 1.65.
  • the thickness of the protective layer 100 is about 10 ⁇ to about 200 ⁇ , specifically about 20 ⁇ to about 200 ⁇ , for a protective film type, about 20 ⁇ to about 250 ⁇ , preferably about 30 ⁇ to about 200 ⁇ , And in the case of the protective coating layer type, about 5 ⁇ to about 50 ⁇ . Can be used for the polarizer in the above range.
  • the protective layer 100 may be a single layer as shown in FIG. 1, or may have a multi-layer structure of two or more protective films or protective coating layers.
  • the pattern layer 210 is formed on the light exit surface of the protective layer 100 and can emit light emitted from the protective layer 210.
  • the pattern layer 210 has a flat portion 212 between a positive embossed optical pattern 211 and a positive embossed optical pattern 211 and an immediately adjacent positive optical pattern 211 on one side of the pattern layer 210 And may be a layer having a pattern portion.
  • the pattern layer 210 has the pattern portion directly contacting the gap fill layer 220 on one side.
  • the optical pattern 211 may be an optical pattern composed of at least one inclined surface 213 in which a first surface 214 is formed at the top and connected to the first surface 214.
  • the pattern portion satisfies the following expression (1), and the optical pattern (211) can have a base angle (?) Of about 55 to about 90 degrees.
  • the base angle ⁇ means an angle formed by the inclined plane 213 of the optical pattern 211 and the line of the maximum width W of the optical pattern 211 to about 55 ° to about 90 °.
  • the inclined surface 213 refers to an inclined surface directly connected to the flat portion 212 of the optical pattern 211.
  • the front contrast ratio and the side contrast ratio can be improved at the same time, the difference between the front contrast ratio and the side contrast ratio can be reduced, and the contrast ratio can be increased at the same side viewing angle and the same front viewing angle.
  • the base angle? May range from about 70 degrees to about 90 degrees, and P / W (the ratio of P to W) may be about 1.2 to about 8:
  • P is the period (unit: mu m) of the pattern portion
  • W is the maximum width of the optical pattern (unit: mu m)).
  • Fig. 1 shows a case in which both base angles [theta] of the optical pattern are the same.
  • optical patterns different in base angle [theta] may be included in the scope of the present invention if the base angle is included in the above range of about 55 [deg.] To about 90 [deg.].
  • the base angle &thetas is about 55 DEG, 56 DEG, 57 DEG, 58 DEG, 59 DEG, 60 DEG, 61 DEG, 62 DEG, 63 DEG, 64 DEG, 65 DEG, 66 DEG, 80, 81, 82, 83, 84, 70, 71, 72, 73, 74, 75, 76, 77, 78, 79, 85 °, 86 °, 87 °, 88 °, 89 ° or 90 °.
  • the P / W may be about 1, 1.1, 1.2, 1.3, 1.4, 1.5, 1.6, 1.7, 1.8, 1.9, 2, 3, 4, 5, 6, 7 or 8.
  • the optical pattern 211 may be an embossed optical pattern composed of at least one inclined surface 213 having a first surface 214 formed at the top and connected to the first surface 214. 1, the optical pattern 211 shows a trapezoidal optical pattern in which two adjacent inclined surfaces 213 are connected by the first surface 214.
  • the present invention is not limited to this, and the optical pattern may have a trapezoidal cross- But may be a rectangular or square optical pattern.
  • the first surface 214 is formed at the top so that the light reaching the pattern layer 210 in the optical display device is further diffused by the first surface 214, thereby increasing the viewing angle and brightness. Therefore, the light diffusion effect can be enhanced and the luminance loss can be minimized.
  • the first surface 214 may be a flat surface to facilitate the process of producing the contrast ratio improving optical film. However, the first surface 214 may be formed with fine irregularities or may be a curved surface. When the first surface is formed as a curved surface, a lenticular lens pattern may be formed.
  • the cross-section is in a trapezoidal shape (for example, a cut-prism shape in which the top of a prism having a triangular cross section is cut) .
  • the positive optical pattern of the embossed pattern is a convex pattern in which the first surface is formed at the top and the inclined surface is a curved surface (e.g., a cut-lenticular lens in which the top of the lenticular lens pattern is cut, A cut-micro lens in a cut form) may be included in the scope of the present invention. It may also include a pattern in which the cross section is an N-square (N is an integer of 3 to 20) such as a rectangle or a square.
  • the first surface 214 may be formed parallel to at least one of the planar portion 212, the lowest surface of the pattern layer 210, 1 shows a case in which the lowest surfaces of the first surface 214, the flat portion 212, and the pattern layer 210 of the optical pattern 211 are parallel to each other.
  • the first side 214 may have a width A of about 0.5 ⁇ ⁇ to about 30 ⁇ ⁇ , specifically about 1 ⁇ ⁇ to about 15 ⁇ ⁇ . In the above range, it can be used in an optical display device, and an effect of improving the contrast ratio can be expected.
  • the optical pattern 211 may have an aspect ratio H1 / W of about 0.1 to about 10, specifically about 0.1 to about 7.0, and more specifically about 0.1 to about 5.0. In the above range, it is possible to improve the contrast ratio and the viewing angle at the side in the optical display device.
  • the maximum height H1 of the optical pattern 211 may be greater than about 0 ⁇ ⁇ and less than about 20 ⁇ ⁇ , specifically greater than about 0 ⁇ ⁇ and less than about 15 ⁇ ⁇ , and more specifically, greater than about 0 ⁇ ⁇ and less than or equal to about 10 ⁇ ⁇ . In the above range, the improvement of the contrast ratio, the improvement of the viewing angle, and the improvement of the luminance are shown, and the moire and the like may not appear.
  • the maximum width W of the optical pattern 211 may be greater than about 0 ⁇ ⁇ and less than about 20 ⁇ ⁇ , specifically greater than about 0 ⁇ ⁇ and less than about 15 ⁇ ⁇ , and more specifically, greater than about 0 ⁇ ⁇ and less than or equal to about 10 ⁇ ⁇ . In the above range, the improvement of the contrast ratio, the improvement of the viewing angle, and the improvement of the luminance are shown, and the moire and the like may not appear.
  • FIG. 1 shows a pattern portion in which neighboring optical patterns have an optical pattern in which the base angle, the width of the first surface, the maximum height, and the maximum width are the same.
  • neighboring optical patterns may have different base angles, widths of first side, maximum height, and maximum width, respectively.
  • the flat portion 212 can increase the front luminance by emitting light that has passed through the pattern layer 210 to the gap fill layer 220.
  • the ratio (W / L) of the maximum width W of the optical pattern 211 to the width L of the flat portion 212 is greater than about 0 and about 9 or less, specifically about 0.1 to about 3, About 0.15 to about 2. In the above range, the difference between the front contrast ratio and the side contrast ratio can be reduced, and the contrast ratio can be increased in the same side viewing angle and the same front viewing angle.
  • the width L of the flat portion 212 may be about 1 ⁇ to about 50 ⁇ , specifically about 1 ⁇ to about 20 ⁇ . In the above range, the front luminance may be increased.
  • the maximum width W of one optical pattern 211 and the immediately adjacent flat portion 212 form one period P.
  • the period P may be from about 1 [mu] m to about 50 [mu] m, specifically from about 1 [mu] m to about 40 [ Moire can be prevented while the contrast ratio is improved within the above range.
  • FIG. 1 shows pattern portions having the same period and maximum width, but the period and the maximum width may be different from each other.
  • Fig. 1 shows that the optical pattern is formed in an elongated form of a stripe shape in the longitudinal direction of the optical pattern, but the optical pattern may be formed in a dot shape.
  • the " dot" means that the combination of the fill pattern and the optical pattern is dispersed.
  • the optical pattern is elongated in a stripe shape to produce a right-and-left viewing angle enlarging effect.
  • the difference in refractive index between the pattern layer 210 and the gap fill layer 220 is about 0.06 or more, preferably about 0.08 to about 0.3, more preferably about 0.08 to about 0.2, and more preferably about 0.08 to about 0.15.
  • the light diffusing effect compared to the front CR reduction can be excellent.
  • the pattern layer 210 may have a refractive index of at least about 1.52, preferably from about 1.55 to about 1.70, more preferably from about 1.60 to about 1.70. As described above, the higher the refractive index, the higher the difference in refractive index between the gap fill layer and the light diffusion effect can be maximized.
  • the pattern layer 210 may be formed of a composition for a pattern layer including at least one of a thermosetting resin and a photocurable resin capable of providing the refractive index.
  • the pattern layer 210 may be formed of at least one of a resin having an aromatic group and a resin having no aromatic group (non-aromatic group resin).
  • the resin having an aromatic group may include, for example, a resin having fluorene or naphthalene, but is not limited thereto.
  • the pattern layer 210 may be formed of a composition for a pattern layer comprising at least one of a thermosetting monomer capable of providing the refractive index, a photocurable monomer, and the like.
  • the composition for a pattern layer may contain two or more functional (meth) acrylic monomers.
  • the (meth) acrylic monomer is at least one selected from the group consisting of ethylene glycol di (meth) acrylate, diethylene glycol di (meth) acrylate, butanediol di (meth) acrylate, hexanediol di (meth) acrylate, tricyclodecane dimethanol Acrylate, diethylene glycol di (meth) acrylate, nonane diol di (meth) acrylate, ethoxylated hexanediol di (meth) acrylate, propoxylated hexanediol di (Meth) acrylate, neopentyl glycol di (meth) acrylate, ethoxylated neopentyl glycol di (meth) acrylate, dipropylene glycol di (Meth) acrylate such as tripropylene glycol di (meth) acrylate, tripropylene glycol di (meth) acrylate, trip
  • the pattern layer may be formed of a composition for a pattern layer comprising at least one of a thermosetting resin, a photocurable resin and at least one of a thermosetting monomer and a photocurable monomer capable of providing the refractive index. At least one of a thermosetting resin, a photocurable resin, and at least one of a thermosetting monomer and a photocurable monomer may form a matrix of a pattern layer.
  • the pattern layer may be formed of a composition for a pattern layer containing at least one of high refractive index inorganic particles such as zirconium oxide (zirconia) and titanium oxide (titania).
  • the composition for a pattern layer containing inorganic particles having a high refractive index can increase the refractive index of the pattern layer and enhance the light reliability of the pattern layer even when the composition does not include a resin having an aromatic group.
  • a resin having an aromatic group may be yellowed upon prolonged exposure to external light ultraviolet rays, which may lower light reliability.
  • the inorganic particles of high refractive index may be present in the pattern layer in an amount of from about 10% to about 80%, preferably from about 20% to about 80%, more preferably from about 20% to about 75% By weight to about 70% by weight. Within the above range, the refractive index of the pattern layer can be increased, and the light reliability can be improved.
  • the inorganic particles having a high refractive index may have a refractive index of about 1.8 or more, and preferably about 2.0 or more, for example, about 2.0 to about 3.0, with a refractive index higher than that of the matrix of the pattern layer. Within the above range, the refractive index of the pattern layer can be easily secured.
  • the inorganic particles may include non-surface-treated particles, but they can be surface-treated to improve compatibility with other components.
  • the surface treatment can be from about 5% to about 50% of the total surface area of the inorganic particles.
  • the pattern layer may include zirconia, and the refractive index of the gap layer may be easily controlled so that the visibility improving effect can be improved.
  • the average particle diameter (D50) of the inorganic particles having a high refractive index may be about 1 nm to about 80 nm, preferably about 5 nm to about 50 nm.
  • the average particle diameter (D50) can be measured by a conventional method known to a person skilled in the art. In the above range, scattering of light does not occur and the effect of increasing the refractive index of the high refractive index layer may be obtained.
  • the composition for a pattern layer may further include at least one of a photoinitiator and a thermal initiator which cures the composition to facilitate pattern layer formation.
  • a photoinitiator for example, at least one of phosphorus, triazine, acetophenone, benzophenone, thioxanthone, benzoin, oxime, and phenylketone.
  • the composition for a pattern layer may further contain conventional additives such as a release agent, a defoaming agent, a leveling agent, an antioxidant, an ultraviolet absorber, and a light stabilizer.
  • the composition for the pattern layer may be a solventless type that does not contain a solvent, but it may further include a solvent to facilitate pattern layer formation.
  • a solvent a usual solvent may be used.
  • the gap fill layer 220 is directly formed on one surface of the pattern layer 210 and is formed on the light output surface of the pattern layer 210.
  • the gap fill layer 220 can increase the light diffusion effect by diffusing the light incident from the light exit surface of the pattern layer 210.
  • the gap fill layer 220 may be a planarization layer that fills at least a portion of the gap between the optical pattern 211 of the pattern layer 210 and the neighboring optical pattern 211 to planarize the contrast ratio improving layer 200.
  • the gap fill layer 220 can completely fill the gap between the optical pattern 211 of the pattern layer 210 and the neighboring optical pattern 211.
  • the thickness of the gap fill layer 220 is greater than the maximum height of the optical pattern 211 to completely fill the gap between the optical pattern 211 of the pattern layer 210 and the neighboring optical pattern 211
  • the top portion of the optical pattern 211 can be completely covered.
  • the refractive index of the pattern layer 210 is higher than that of the gap fill layer 220.
  • the contrast ratio improving layer 200 composed of the pattern layer 210 and the gap fill layer 220 can improve the side contrast ratio by diffusing and emitting the light incident from the light incident surface of the pattern layer 210, The reduction of the front contrast ratio can be minimized and the difference between the front contrast ratio and the side contrast ratio can be reduced and the contrast ratio can be increased in the same side view angle and the same front view angle.
  • the gap fill layer 220 may have a refractive index of greater than about 0 to about 1.53, specifically from about 1.43 to about 1.525. In the above range, the refractive index difference with respect to the pattern layer is increased, so that the visibility effect can be excellent.
  • the gap fill layer 220 may comprise a matrix and first particles 230 included in the matrix. At least a part of the first particles 230 may be exposed on the surface of the gap fill layer 220 to form surface irregularities and have the same refractive index as the matrix. By this, the light passing through the pattern layer 210 is not scattered by the first particles, so that the first particles exposed on the surface do not affect the visibility improving effect, and the antiglare effect by surface irregularities, Can also be provided. Not only some of the first particles 230 may be exposed to the surface of the gap fill layer 220, but the rest of the first particles may be dispersed among the optical patterns.
  • the first particles Even if the first particles are dispersed between the optical patterns, the first particles have a minimum internal haze in the range of about 0 to about 0.03 in absolute value of the refractive index difference with respect to the matrix, so that the visibility improving effect is not affected.
  • the absolute value of the refractive index difference may be about 0, 0.005, 0.01, 0.015, 0.02, 0.025 or 0.03.
  • the first particles 230 may comprise from about 1% to about 50%, preferably from about 2% to about 40%, and more preferably from about 2% to about 30%, by weight of the gap fill layer 220, ≪ / RTI > In the above range, external irregularities may be formed to have an external light scattering effect.
  • less than about 1% and less than about 20% of the first particle diameter included in the gap fill layer may be exposed to the top surface of the gap fill layer surface, i.e., the gap fill layer, So that unevenness may occur. Within this range, an antiglare effect can be obtained while maintaining the effect of improving the contrast ratio of light emitted from the pattern layer.
  • the maximum distance (also referred to as a "thickness") between the top surface 214 of the pattern layer 210 and the top surface of the gap fill layer 220 is greater than about 0 ⁇ m and not greater than about 15 ⁇ m, Preferably from about 5 ⁇ ⁇ to about 10 ⁇ ⁇ .
  • the effect of improving the visibility of the light coming from the top of the pattern layer is not affected, and the antiglare effect can be sufficiently obtained.
  • the conventional antiglare film is laminated on the optical film for improving the contrast ratio, the light emitted from the pattern layer can not reach the antiglare particles via the film constituting the antiglare film.
  • the absolute value of the refractive index difference of the matrix and the first particle in the gap fill layer to about 0 to about 0.03, the side visibility can be improved and the antiglare effect can be obtained by the external irregularity.
  • the first particles 230 may include particles that scatter the light incident from the matrix to provide an anti-glare effect.
  • the first particle may comprise spherical or amorphous particles, and may preferably comprise spherical particles. As a result, the appearance can be improved by uniformly scattering light on the surface of the gap fill layer.
  • the first particles may have an average particle diameter (D50) of greater than about 0 microns but not greater than about 20 microns, preferably from about 2 microns to about 15 microns, more preferably from about 2 microns to about 10 microns. In the above range, it can be included in the gap fill layer, and an antiglare effect can be obtained.
  • D50 average particle diameter
  • the average particle diameter of the first particles may be smaller than the width of the first surface which is the top of the positive optical pattern or the maximum width of the optical pattern of the positive or the maximum width of the flat portion. In such a case, an antiglare effect may be produced and moire may not occur.
  • the first particles 230 are particles having an absolute refractive index difference of about 0 to about 0.03 with respect to the matrix, and the lower visibility effect can be maintained. An antiglare effect can be obtained with respect to the light incident from the pattern layer.
  • the first particles may have the same or lower refractive index than the matrix.
  • the first particle may include at least one of organic particles, inorganic particles, and organic-inorganic hybrid particles as conventional antiglare particles.
  • the organic particles may be formed of polymethylmethacrylate, polystyrene, or copolymers of polymethylmethacrylate and styrene, but are not limited thereto.
  • the inorganic particles may include, but are not limited to, silica, titania, zirconia, alumina, and the like.
  • the compatibility with the matrix can be improved by using organic particles, more preferably polymethylmethacrylate particles.
  • the first particle may have a refractive index of greater than about 0 to about 1.53, specifically from about 1.43 to about 1.53, and more specifically from about 1.43 to about 1.525.
  • the matrix can support the gap fill layer and support the first particle exposed on the surface of the gap fill layer.
  • the matrix may be formed of a composition for a gap fill layer capable of securing an absolute value of the refractive index difference of about 0 to about 0.03 with respect to the first particles.
  • the matrix may have a refractive index of greater than about 0 to about 1.53, specifically from about 1.43 to about 1.53, and more specifically from about 1.43 to about 1.525.
  • composition for the gap fill layer may comprise a photocurable compound, a (meth) acrylic monomer, an initiator, and a first particle.
  • the photocurable compound may include a compound having a UV curable group such as a (meth) acrylate group or an epoxy group (at least one of oligomers and resins).
  • the photocurable compound may include at least one of a bifunctional or higher functional (meth) acrylic oligomer and a resin formed therefrom.
  • the photocurable compound is a polyfunctional urethane (meth) acrylate synthesized from a polyfunctional (meth) acrylate such as a polyhydric alcohol and an ester of (meth) acrylic acid, or a polyhydric alcohol, an isocyanate compound, or a hydroxy ester of (meth) Acrylate.
  • the (meth) acrylic monomer may include at least one of the above-mentioned (meth) acrylic monomers in the composition for a pattern layer.
  • the initiator may include one or more of the initiators described above in the composition for a pattern layer.
  • the first particle is as described above.
  • composition for the gap fill layer may further contain conventional additives such as a dispersant, a defoaming agent, a leveling agent, a slip agent, an antioxidant, an ultraviolet absorber, a light stabilizer, and a filler.
  • a UV-reactive silicone additive such as UV3500 may be used as a leveling agent.
  • a deagglomeration type dispersant e.g., Disperbyk-2163 of a block copolymer having a high molecular weight may be used as a dispersant.
  • a UV curable fluorine-based acrylic compound e.g., KY 1200 1203 or the like may be used.
  • the composition for the gap fill layer may be a solventless type that does not contain a solvent, but it may further include a solvent to facilitate formation of a gap fill layer.
  • the solvent may be any conventional solvent, and may include, but is not limited to, at least one of propylene glycol monomethyl ether acetate and methyl isobutyl ketone.
  • the composition for the gap fill layer may further include second particles having a higher refractive index than the first particles 230. This makes it possible to ensure that the absolute value of the difference in refractive index between the matrix and the first particle during curing of the composition for the gap fill layer exceeds about 0 to about 0.03.
  • the second particle may have a refractive index of at least about 1.8, preferably at least about 2.0, more preferably from about 2.0 to about 3.0. Within this range, the refractive index of the gap fill layer can be easily secured.
  • the second particle may include particles substantially the same as the high refractive index inorganic particles described above in the pattern layer.
  • the second particle may comprise zirconia.
  • the average particle size (D50) of the second particles may be from about 5 nm to about 80 nm.
  • the average particle diameter (D50) can be measured by a conventional method known to a person skilled in the art. Within this range, there may be an effect of increasing the refractive index of the high-refraction layer.
  • the second particles may comprise from about 10 wt% to about 80 wt%, preferably from about 10 wt% to about 75 wt%, and from about 15 wt% to about 70 wt% of the composition or gap fill layer for the gap fill layer. Within this range, there may be an effect of maintaining the hardness of the layer while maintaining the dispersibility.
  • the maximum thickness of the gap fill layer 220 may be greater than about 0 micrometers but not greater than about 30 micrometers, e.g., greater than about 0 micrometers but less than about 20 micrometers. In this range, it is possible to prevent the occurrence of warpage such as curl.
  • the first particles 230 of the contrast enhancement layer 200 may be included in an amount of about 1 wt% to about 50 wt%, preferably about 2 wt% to about 40 wt%. In the above range, the antiglare effect can be obtained while maintaining the effect of improving the contrast ratio.
  • the haze of the contrast improving optical film 10 may be about 0% or more and about 35% or less. And can be used in an optical display device in the above range.
  • FIG. 2 is a cross-sectional view of a polarizer according to an embodiment of the present invention.
  • the polarizing plate 20 includes a polarizing film 300 and a contrast ratio improving optical film.
  • the contrast ratio improving optical film may include a contrast ratio improving optical film according to an embodiment of the present invention.
  • the contrast ratio improving optical film may be formed on the light exit surface of the polarizing film 300.
  • the contrast ratio improving optical film diffuses the polarized light transmitted through the polarizing film 300 to improve the front contrast ratio, the side contrast ratio, and improve the viewing angle.
  • the polarizing film 300 can transmit the light incident from the liquid crystal panel to the contrast enhancing layer 200 by polarizing the light.
  • the polarizing film 300 is formed on the light incident surface of the contrast enhancing layer 200.
  • the polarizing film 300 may include a polarizer.
  • the polarizer may include a polyvinyl alcohol polarizer produced by uniaxially stretching a polyvinyl alcohol film, or a polyene polarizer produced by dehydrating a polyvinyl alcohol film.
  • the polarizer may have a thickness of 5 ⁇ ⁇ to 40 ⁇ ⁇ . In the above range, it can be used in an optical display device.
  • the polarizing film 300 may include a polarizer and a protective layer formed on one surface of the polarizer, that is, a light incident surface of the polarizer.
  • the protective layer can protect the polarizer, thereby increasing the reliability of the polarizer and increasing the mechanical strength of the polarizer.
  • the protective layer may comprise one or more of an optically transparent, protective film or protective coating layer. The protective layer is as described above.
  • the polarizing plate can be formed by a conventional method.
  • the optical film may be manufactured by preparing an optical film having improved contrast ratio by the above-described method, and bonding the polarizing film to the first optical film through the first resin layer.
  • the first resin layer has excellent adhesion to the polarizing film.
  • the liquid crystal display device of the present invention may include the polarizing plate of the present invention.
  • the liquid crystal panel can be included as a viewing side polarizing plate.
  • the " viewer-side polarizing plate " is disposed opposite to the screen side, i.e., the light source side, with respect to the liquid crystal panel.
  • the liquid crystal display device may include a backlight unit, a first polarizing plate, a liquid crystal panel, and a second polarizing plate sequentially laminated, and the second polarizing plate may include the polarizing plate of the present invention.
  • the liquid crystal panel may employ a VA (vertical alignment) mode, an IPS mode, a PVA (patterned vertical alignment) mode, or an S-PVA (super-patterned vertical alignment) mode.
  • VA vertical alignment
  • IPS mode a PVA (patterned vertical alignment) mode
  • S-PVA super-patterned vertical alignment
  • it may be included as a light source side polarizing plate for a liquid crystal panel.
  • the " light source side polarizing plate " is disposed on the light source side with respect to the liquid crystal panel.
  • both the viewing-side polarizing plate and the light-source-side polarizing plate with respect to the liquid crystal panel may include the polarizing plate of the present invention.
  • a composition for a gap fill layer was prepared by mixing MSX-105 (refractive index: 1.495, polymethylmethacrylate particles, average particle diameter (D50): 5.41 ⁇ ⁇ , monodispersed particles, Sekisui Chemical Co., Ltd.) as organic particles.
  • the composition for the gap fill layer contains 6% by weight of solid-based organic particles.
  • the crude liquid was prepared in the same manner as in Production Example 2.
  • MBX-2H (refractive index: 1.495, polymethylmethacrylate particles, average particle diameter (D50): 2.7 ⁇ ⁇ , neutral dispersed particles, Sekisui Chemical Co., Ltd.) was mixed with the organic solvent to prepare a gap fill layer composition.
  • the composition for the gap fill layer contains 6% by weight of solid-based organic particles.
  • a composition for a gap fill layer was prepared by mixing MSX-105 (refractive index: 1.495, polymethylmethacrylate particles, average particle diameter (D50): 5.41 ⁇ ⁇ , monodispersed particles, Sekisui Chemical Co., Ltd.) as organic particles.
  • the composition for the gap fill layer contains 6% by weight of solid-based organic particles.
  • the crude liquid was prepared in the same manner as in Production Example 2.
  • a composition for a gap fill layer was prepared by mixing SMX-5R (refractive index: 1.555, polystyrene-polymethylmethacrylate copolymer particles, average particle size (D50): 5 ⁇ ⁇ , polydisperse particles, .
  • the composition for the gap fill layer contains 6% by weight of solid-based organic particles.
  • the crude liquid was prepared in the same manner as in Production Example 2.
  • SBX-4 (refractive index: 1.595, polystyrene particles, average particle diameter (D50): 4 ⁇ ⁇ , polydisperse particles, Sekisui Co., Ltd.) was mixed with the organic solvent to prepare a gap fill layer composition.
  • the composition for the gap fill layer contains 6% by weight of solid-based organic particles.
  • the crude liquid was prepared in the same manner as in Production Example 2. The particles were not included.
  • MXS-105 (refractive index: 1.495, polymethylmethacrylate particles, average particle diameter (D50): 5.41 mu m, monodispersed particles, Sekisui Co., Ltd.) was mixed with the above crude liquid to prepare a gap fill layer composition.
  • the composition for the gap fill layer contains 6% by weight of solid particles based on solids, and 16% by weight of zirconia.
  • a zirconia-containing solvent-free solution HR-10-1 average particle diameter (D50) of zirconia of Japanese catalyst, 11 nm of high refractive index compound, dispersed in benzyl acrylate at 80% by weight of zirconia, refractive index of 1.67) , And 4.5 parts by weight of initiator TPO LG (IGC) and 0.5 part by weight of release agent BYK 3500 were mixed to prepare a composition for a pattern layer.
  • the refractive index of the composition for a pattern layer was 1.55.
  • zirconia is contained in an amount of 28% by weight based on the solid content.
  • a coating layer was prepared by coating the composition for a pattern layer of Production Example 1 on one side of a polyethylene terephthalate film (SKC, thickness: 40 ⁇ ) as a protective layer.
  • a pattern and a flat part were applied to the coating layer using an optical film on which a prism pattern and a flat part were formed with a positive angle and cured to form a pattern layer.
  • composition for gap fill layer of Production Example 2 was coated with # 18 on the prepared pattern layer, dried at 80 ° C for 2 minutes, and photocured to prepare an optical film having improved contrast ratio.
  • Specific specifications of the optical pattern and the flat part in the optical film having the improved contrast ratio are shown in Table 1 below.
  • the polyvinyl alcohol film was stretched three times at 60 ° C, adsorbed iodine, and then stretched 2.5 times in an aqueous boric acid solution at 40 ° C to prepare a polarizer.
  • a polarizing plate was prepared by adhering a polarizer to the other side of the protective layer among the contrast improving optical films with an adhesive.
  • a contrast ratio improving optical film and a polarizing plate were produced in the same manner as in Example 1, except that the composition for a gap-fill layer in Production Example 3 was used in place of the composition for a gap-fill layer in Production Example 2.
  • a contrast ratio improving optical film and a polarizing plate were prepared in the same manner as in Example 1, except that the composition for a gap-fill layer in Production Example 8 was used in place of the composition for a gap-fill layer in Production Example 2.
  • Example 1 a contrast ratio improving optical film and a polarizing plate were prepared in the same manner as in Production Example 2, except that the composition for a gap-fill layer in Table 2 was used in place of the composition for a gap-fill layer.
  • a contrast ratio improving optical film and a polarizing plate were produced in the same manner as in Example 3, except that the pattern layer composition of Production Example 9 was used instead of the pattern layer composition of Production Example 1
  • a polarizer was prepared in the same manner as in Example 1.
  • a polarizing plate was prepared by adhering a polyethylene terephthalate film (SKC, thickness: 40 mu m) as a protective layer to one surface of a polarizer with an adhesive.
  • SBC polyethylene terephthalate film
  • the haze and transmittance ( unit:% ) of haze and transmittance of the optical film were measured by NDH 2000 manufactured by Nippon Denshok.
  • NDH2000 is DF (diffuse transmitted light) in the wavelength range of 400nm to 700nm. Measure PT (parallel transmitted light), TT (total transmitted light), and haze.
  • Haze (%) DF (diffused light) / TT (total transmitted light) x100
  • the polyvinyl alcohol film was stretched three times at 60 DEG C, adsorbed to iodine, and then stretched 2.5 times in an aqueous boric acid solution at 40 DEG C to prepare a first polarizer.
  • a triacetyl cellulose film (thickness: 80 ⁇ ⁇ ) was bonded to both surfaces of the first polarizer with a polarizer adhesive (Z-200, manufactured by Nippon Goshei) to prepare a first polarizer plate.
  • the first polarizing plate, the liquid crystal panel (PVA mode), and the polarizing plates prepared in the above-mentioned Examples and Comparative Examples were sequentially assembled to prepare a module for a liquid crystal display device.
  • the polarizing plates prepared in Examples and Comparative Examples were assembled with a viewer-side polarizing plate, and the gap fill layer was arranged at the outermost side on the viewing side.
  • a liquid crystal display device including a LED light source, a light guide plate, and a module for a liquid crystal display device and including a one-sided edge type LED light source (same configuration as the Samsung LED TV (UN32H5500) except for the configuration of the module for the liquid crystal display device of the embodiment and the comparative example ).
  • the luminance values were measured in the white mode and the black mode with respect to the sides of the spherical coordinate system (0 °, 60 °) using an EZCONTRAST X88RC (EZXL-176R-F422A4, ELDIM).
  • the side contrast ratio was calculated as the ratio of the luminance value of the white mode to the luminance value of the black mode in the spherical coordinate system (0 °, 60 °).
  • the 1/2 viewing angle was set to an angle at which half of the front luminance was displayed in the white mode.
  • External light scattering effect The external light scattering was evaluated by measuring the 60 degree reflection gloss using BYK Gardner according to JIS Z8741 and ISO 2813. [ When the 60 ° reflection gloss was less than 90, the external light scattering effect was evaluated as " Yes "
  • Refractive index difference 2 pattern layer refractive index-refractive index of the gap fill layer
  • the polarizing plate of the present invention has an excellent effect of improving the front viewability and the side viewability, the side contrast ratio is excellent, and the external light scattering effect due to the particles can also be obtained.
  • Comparative Example 1 in which the absolute value of the refractive index difference between the matrix and the first particle deviates from the range of the present invention and the refractive index difference between the pattern layer and the gap fill layer is less than 0.06, Of Comparative Example 2 and Comparative Example 3 had an effect of scattering external light, but the effect of improving the frontal viewability and side viewability was weak and the side contrast ratio was not good.
  • Comparative Example 4 which does not contain particles, there is no external light scattering effect, and therefore, in order to obtain an external light scattering effect, it is necessary to further laminate the film, and the effect of the present invention can not be obtained.

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Abstract

Disclosed is an invention related to an optical film having an improved contrast ratio, a polarizing plate including same, and a liquid crystal display device including same. The optical film having an improved contrast ratio includes a protection layer and a pattern layer disposed on the protection layer, the pattern layer includes an embossed optical pattern on one surface thereof and a pattern part including a flat portion between the embossed optical pattern and another adjacent embossed optical pattern, the optical pattern has a base angle (θ) of about 55° to about 90°, and the pattern part satisfies equation 1 and further includes a gap fill layer that directly contacts the one surface of the pattern layer. (Equation 1 is defined in the specification.)

Description

명암비 개선 광학 필름, 이를 포함하는 편광판 및 이를 포함하는 액정표시장치Contrast improvement optical film, polarizing plate including the same, and liquid crystal display device including the same
본 발명은 명암비 개선 광학 필름, 이를 포함하는 편광판 및 이를 포함하는 액정표시장치에 관한 것이다.The present invention relates to an optical film for improving contrast ratio, a polarizing plate including the optical film, and a liquid crystal display including the same.
액정표시장치는 백라이트 유닛에서 나온 광이 두 장의 편광판을 통해 출사됨으로써 작동된다. 따라서 액정표시장치의 화면 중 정면에서의 색감은 좋으나 액정표시장치의 화면 중 측면은 정면 대비 색감, 명암비 및 시야각이 떨어질 수 있다.The liquid crystal display apparatus is operated by emitting light from the backlight unit through the two polarizing plates. Therefore, although the color of the front of the screen of the liquid crystal display device is good, the color contrast, the contrast ratio, and the viewing angle of the front side of the liquid crystal display device may be lowered.
측면에서의 색감, 명암비 및 시야각을 높이기 위해, 액정 패널 또는 액정 구조의 변경을 통해 개선하고자 시도되고 있다. 그러나, 액정패널의 변형을 통한 개선으로는 한계가 있으며, 공정이 복잡하다. 액정표시장치가 대형화가 될수록, VA 방식의 경우, 시야각이 좁은 단점이 부각되고 있으며, 이를 해결하기 위해 내부 확산을 갖는 패턴 구조를 삽입하게 되면, 시야각을 넓혀 시인성이 개선되는 효과를 갖는다.In order to increase the color, contrast, and viewing angle on the side, it is attempted to improve through the change of the liquid crystal panel or the liquid crystal structure. However, improvement through the modification of the liquid crystal panel is limited, and the process is complicated. As the size of the liquid crystal display increases, the disadvantage that the viewing angle becomes narrower in the case of the VA system is emphasized. To solve this problem, when the pattern structure having the internal diffusion is inserted, the viewing angle is widened and the visibility is improved.
시인측 편광판에 명암비 개선 광학 필름을 포함시켜 시야각을 개선할 수 있다. 또한, 편광판에 명암비 개선 광학 필름을 적층하고 명암비 개선 광학 필름 위에 표면 요철을 갖는 방현 필름(Anti Glare Film)을 적층함으로써 외부 광에 대한 방현 효과를 얻을 수 있다. 종래 방현 필름은 필름을 형성하는 매트릭스 및 매트릭스에 분산된 방현 입자 예를 들면 비드로 구성되어 있으며, 매트릭스와 방현 입자 간의 굴절률을 이용해서 내부 헤이즈와 외부 헤이즈를 조절하고, 내부광 또는 외부광의 확산 및 산란을 구현할 수 있다. A viewing angle can be improved by incorporating an optical film for improving the contrast ratio in the viewer-side polarizing plate. Further, an antiglare effect against external light can be obtained by laminating an optical film for improving contrast ratio in a polarizing plate and laminating an anti-glare film having surface irregularities on the contrast improving optical film. Conventional antiglare films are composed of a matrix for forming a film and antiglare particles dispersed in the matrix, for example, beads. The refractive index between the matrix and the antiglare particles is used to control the internal haze and the external haze, Scattering can be realized.
그런데, 명암비 개선 광학 필름 상에 방현 필름을 적층할 경우 명암비 개선 광학 필름에 의한 시인성 개선 효과가 방현 필름을 통과하면서 추가로 내부 확산이 일어나 감소될 수 있다. 또한, 방현 필름을 위한 보호층(기재층)과 명암비 개선 광학 필름을 위한 보호층(기재층)으로 기재층 총 2매가 포함됨으로써 편광판을 두껍게 할 수 있다.However, when the antiglare film is laminated on the contrast improving optical film, the effect of improving the contrast due to the optical film can be further reduced due to internal diffusion while passing through the antiglare film. In addition, the polarizing plate can be made thick by including a protective layer (base layer) for the antiglare film and a protective layer (base layer) for the contrast ratio improving optical film in total.
본 발명의 배경기술은 일본공개특허 제2006-251659호에 개시되어 있다.The background art of the present invention is disclosed in Japanese Laid-Open Patent Publication No. 2006-251659.
본 발명의 목적은 패턴층과 갭 필 층으로 인한 정면 및 측면 시인성 개선 효과를 유지하면서 입자에 의한 외광 산란 효과도 얻을 수 있는 명암비 개선 광학 필름을 제공하는 것이다.An object of the present invention is to provide an optical film with improved contrast ratio that can obtain external light scattering effect by particles while maintaining the effect of improving the front and side visibility due to the pattern layer and the gap fill layer.
본 발명의 다른 목적은 패턴층과 방현 입자를 포함하더라도 모아레가 발생하지 않는 명암비 개선 광학 필름을 제공하는 것이다.Another object of the present invention is to provide a contrast ratio improving optical film which does not cause moiré even though it contains a pattern layer and an antiglare particle.
본 발명의 또 다른 목적은 박형화할 수 있는 명암비 개선 광학 필름을 제공하는 것이다.Another object of the present invention is to provide an optical film with improved contrast ratio that can be thinned.
본 발명의 명암비 개선 광학 필름은 보호층 및 상기 보호층 상에 형성된 패턴층을 포함하고, 상기 패턴층은 일면에 양각의 광학 패턴 및 상기 양각의 광학 패턴과 바로 이웃하는 상기 양각의 광학 패턴 사이에 평탄부를 구비하는 패턴부를 구비하고, 상기 광학 패턴은 밑각(θ)이 약 55° 내지 약 90°이고, 상기 패턴부는 하기 식 1을 만족하고,The contrast improving optical film of the present invention includes a protective layer and a pattern layer formed on the protective layer, wherein the pattern layer is formed between the optical pattern of the embossed pattern on one side and the optical pattern of the embossed pattern immediately adjacent to the embossed optical pattern Wherein the optical pattern has a base angle &thetas; of about 55 DEG to about 90 DEG, the pattern portion satisfies the following formula (1)
<식 1><Formula 1>
약 1 < P/W ≤ 약 10About 1 < P / W &lt; / = about 10
(상기 식 1에서, P는 패턴부의 주기(단위:㎛),(In the above formula (1), P is the period (unit: mu m) of the pattern portion,
W는 광학 패턴의 최대 폭(단위:㎛)),W is the maximum width (unit: 占 퐉) of the optical pattern)
상기 패턴층의 일면과 직접적으로 접하는 갭 필(gap fill) 층을 더 포함하고, Further comprising a gap fill layer directly contacting one surface of the pattern layer,
상기 갭 필 층은 매트릭스 및 상기 매트릭스에 포함된 제1입자를 포함하고, 상기 매트릭스와 상기 제1입자의 굴절률 차이의 절대값은 약 0 내지 약 0.03이고, 상기 패턴층과 상기 갭 필 층의 굴절률 차이는 약 0.06 이상이 될 수 있다.Wherein the gap fill layer comprises a matrix and first particles included in the matrix, wherein an absolute value of a difference in refractive index between the matrix and the first particle is about 0 to about 0.03, and a refractive index of the pattern layer and the gap fill layer The difference can be at least about 0.06.
구체예에서 상기 갭 필 층은 상기 제1입자 직경의 약 1% 이상 약 20% 미만의 높이의 요철을 포함할 수 있다.In an embodiment, the gap fill layer may include irregularities having a height of less than about 1% and less than about 20% of the first particle diameter.
구체예에서 상기 패턴층의 정상부인 제1면과 상기 갭 필 층의 최상부면 간의 최대 거리는 약 0㎛ 초과 약 15㎛ 이하일 수 있다.In an embodiment, the maximum distance between the top surface of the pattern layer and the top surface of the gap fill layer may be greater than about 0 탆 and less than about 15 탆.
구체예에서 상기 제1입자의 평균 입경은 상기 양각의 광학 패턴의 정상부인 제1면의 폭보다 작을 수 있다.In an embodiment, the average particle size of the first particles may be less than the width of the first surface, which is the top of the optical pattern of the emboss.
구체예에서 상기 제1입자는 상기 갭 필 층 중 약 1중량% 내지 약 50중량%로 포함될 수 있다.In an embodiment, the first particles may comprise from about 1% to about 50% by weight of the gap fill layer.
구체예에서 상기 제1입자는 방현 입자를 포함할 수 있다.In an embodiment, the first particle may comprise an antiglare particle.
구체예에서 상기 평탄부의 폭(L)에 대한 상기 양각의 광학 패턴의 최대폭(W)의 비율(W/L)은 약 0.1 내지 약 3일 수 있다.In an embodiment, the ratio (W / L) of the maximum width (W) of the optical pattern of the relief to the width (L) of the flat portion may be about 0.1 to about 3.
구체예에서 상기 제1입자는 폴리메틸메타아크릴레이트, 폴리스티렌, 폴리메틸메타아크릴레이트와 스티렌의 공중합체 중 하나 이상으로 형성될 수 있다.In an embodiment, the first particle may be formed of at least one of polymethylmethacrylate, polystyrene, a copolymer of polymethylmethacrylate and styrene.
구체예에서 상기 패턴층은 방향족기가 없는 수지, 고굴절의 무기 입자를 포함하는 패턴층용 조성물로 형성될 수 있다.In an embodiment, the pattern layer may be formed of a composition for a pattern layer containing an aromatic group-free resin, high-refractive-index inorganic particles.
구체예에서 상기 양각의 광학 패턴은 단면이 사다리꼴, 직사각형 또는 정사각형인 광학 패턴을 포함할 수 있다.In an embodiment, the relief optical pattern may comprise an optical pattern whose cross section is a trapezoid, a rectangle or a square.
구체예에서 상기 패턴층의 굴절률은 상기 갭 필 층의 굴절률보다 높을 수 있다.In an embodiment, the refractive index of the pattern layer may be higher than the refractive index of the gap fill layer.
구체예에서 상기 갭 필 층은 상기 제1 입자보다 굴절률이 높은 제2입자를 더 포함할 수 있다.In an embodiment, the gap fill layer may further include a second particle having a refractive index higher than that of the first particle.
본 발명의 편광판은 편광필름 및 상기 편광필름 상에 형성된 본 발명의 명암비 개선 광학 필름을 포함할 수 있다.The polarizing plate of the present invention may include a polarizing film and the contrast improving optical film of the present invention formed on the polarizing film.
본 발명의 액정표시장치는 본 발명의 편광판을 포함할 수 있다.The liquid crystal display device of the present invention may include the polarizing plate of the present invention.
본 발명은 패턴층과 갭 필 층으로 인한 정면 및 측면 시인성 개선 효과를 유지하면서 입자에 의한 외광 산란 효과도 얻을 수 있는 명암비 개선 광학 필름을 제공하였다.The present invention provides an optical film with improved contrast ratio that can obtain external light scattering effect by particles while maintaining the effect of improving the front and side visibility due to the pattern layer and the gap fill layer.
본 발명은 패턴층과 방현 입자를 포함하더라도 모아레가 발생하지 않는 명암비 개선 광학 필름을 제공하였다.The present invention provides an optical film with improved contrast ratio that does not cause moiré even though it contains a pattern layer and antiglare particles.
본 발명은 박형화할 수 있는 명암비 개선 광학 필름을 제공하였다.The present invention provides an optical film with improved contrast ratio that can be thinned.
도 1은 본 발명의 일 실시예에 따른 명암비 개선 광학 필름의 단면도이다.1 is a cross-sectional view of an optical film for improving contrast ratio according to an embodiment of the present invention.
도 2는 본 발명의 일 실시예에 따른 편광판의 단면도이다.2 is a cross-sectional view of a polarizer according to an embodiment of the present invention.
첨부한 도면을 참고하여 실시예에 대하여 본 발명이 속하는 기술 분야에서 통상의 지식을 가진 자가 용이하게 실시할 수 있도록 상세히 설명한다. 본 발명은 여러 가지 상이한 형태로 구현될 수 있으며 여기에서 설명하는 실시예에 한정되지 않는다. 도면에서 본 발명을 명확하게 설명하기 위해서 설명과 관계없는 부분은 생략하였으며, 명세서 전체를 통하여 동일 또는 유사한 구성 요소에 대해서는 동일한 도면 부호를 붙였다.The present invention is not limited to the above embodiments and various changes and modifications may be made by those skilled in the art without departing from the scope of the present invention. The present invention may be embodied in many different forms and is not limited to the embodiments described herein. In order to clearly illustrate the present invention, parts not related to the description are omitted, and the same or similar components are denoted by the same reference numerals throughout the specification.
본 명세서에서 "상부"와 "하부"는 도면을 기준으로 정의한 것으로서, 시 관점에 따라 "상부"가 "하부"로 "하부"가 "상부"로 변경될 수 있고, "위(on)" 또는 "상(on)"으로 지칭되는 것은 바로 위뿐만 아니라 중간에 다른 구조를 개재한 경우도 포함할 수 있다. 반면, "직접 위(directly on)", "바로 위" 또는 "직접적으로 형성" 또는 "직접적으로 접하여 형성"으로 지칭되는 것은 중간에 다른 구조를 개재하지 않은 것을 의미한다.The terms "upper" and "lower" in this specification are defined with reference to the drawings, wherein "upper" may be changed to "lower", "lower" What is referred to as " on " may include not only superposition, but also intervening other structures in the middle. On the other hand, what is referred to as " directly on ", " directly above ", or " directly formed " or " directly contacting "
본 명세서에서 "수평 방향", "수직 방향"은 각각 직사각형의 액정표시장치 화면의 장방향과 단방향을 의미한다. 본 명세서에서 "정면", "측면"은 수평 방향을 기준으로, 구면 좌표계(spherical coordinate system)에 의한 (φ, θ)에 의할 때, 정면은 (0°,0°)이고, 좌측 끝 지점을 (180°,90°), 우측 끝 지점을 (0°,90°)라고 할 때, 측면은 (0°,60°)을 의미한다.In the present specification, the terms "horizontal direction" and "vertical direction" mean the longitudinal direction and the unidirectional direction of the rectangular liquid crystal display screen, respectively. In the present specification, the terms "front" and "side" refer to the horizontal direction (φ, θ) by the spherical coordinate system, the front surface is (0 °, 0 °) (0 °, 90 °) and the right end point (0 °, 90 °), respectively.
본 명세서에서 "정상부(top part)"는 양각의 광학 패턴 중 가장 높은 부분을 의미한다.As used herein, the term " top part " means the highest part of the optical pattern of the emboss.
본 명세서에서 "종횡비(aspect ratio)"는 광학 패턴의 최대 폭에 대한 최대 높이의 비(최대 높이/최대 폭)를 의미한다.As used herein, the term " aspect ratio " means the ratio of the maximum height to the maximum width of the optical pattern (maximum height / maximum width).
본 명세서에서 "주기"는 이웃하는 광학 패턴 간의 거리, 예를 들면 하나의 광학 패턴의 최대폭과 상기 광학 패턴과 바로 이웃하는 하나의 평탄부의 폭의 합을 의미한다.As used herein, the term " period " means a distance between neighboring optical patterns, for example, a sum of a maximum width of one optical pattern and a width of one flat portion immediately adjacent to the optical pattern.
본 명세서에서 "면방향 위상차(Re)"는 파장 550nm에서의 값이고, 하기 식 A로 표시된다:In the present specification, the " retardation in the retardation direction (Re) " is a value at a wavelength of 550 nm and is represented by the following formula A:
<식 A><Formula A>
Re = (nx - ny) x dRe = (nx - ny) xd
(상기 식 A에서, nx, ny는 파장 550nm에서 각각 해당 보호층 또는 기재층의 지상축 방향, 진상축 방향의 굴절률이고, d는 해당 보호층 또는 기재층의 두께(단위:nm)이다).(In the above formula A, nx and ny are the refractive indexes in the slow axis direction and the fast axis direction of the protective layer or the substrate layer at a wavelength of 550 nm, respectively, and d is the thickness (unit: nm) of the protective layer or base layer.
본 명세서에서 "(메트)아크릴"은 아크릴 및/또는 메타아크릴을 의미한다.As used herein, " (meth) acrylic " means acrylic and / or methacrylic.
이하, 본 발명의 일 실시예에 따른 명암비 개선 광학 필름을 도 1을 참고하여 설명한다. 도 1은 본 발명의 일 실시예에 따른 명암비 개선 광학 필름의 단면도이다.Hereinafter, an optical film for improving contrast ratio according to an embodiment of the present invention will be described with reference to FIG. 1 is a cross-sectional view of an optical film for improving contrast ratio according to an embodiment of the present invention.
도 1을 참조하면, 명암비 개선 광학 필름(10)은 보호층(100) 및 보호층(100) 상에 형성된 패턴층(210)을 포함하고, 패턴층(210)의 일면과 직접적으로 대향하는 갭 필(gap fill) 층(220)을 포함할 수 있다.1, the contrast improving optical film 10 includes a protective layer 100 and a pattern layer 210 formed on the protective layer 100. The optical film 10 has a gap (not shown) directly opposed to one surface of the pattern layer 210, And a fill fill layer 220.
보호층Protective layer
보호층(100)은 패턴층(210)의 일면 즉 광입사면에 형성되어, 패턴층(210)을 지지할 수 있다. 일 구체예에서, 보호층은 패턴층에 직접적으로 형성되어, 명암비 개선 광학 필름을 박형화시킬 수 있다. 상기 "직접적으로 형성"은 보호층과 패턴층 사이에 임의의 점착층, 접착층, 또는 점접착층이 개재되지 않음을 의미한다. 그러나, 본 발명이 이에 제한되는 것은 아니다.The protective layer 100 may be formed on one surface of the pattern layer 210, that is, on the light incident surface, to support the pattern layer 210. In one embodiment, the protective layer is formed directly on the pattern layer, which can thin the contrast improving optical film. The " directly formed " means that no adhesive layer, adhesive layer, or laminating layer is interposed between the protective layer and the pattern layer. However, the present invention is not limited thereto.
보호층(100)은 광학적으로 투명할 수 있고, 광 입사면 및 광 입사면과 대향하는 광 출사면을 포함할 수 있다. 보호층(100)의 광 출사면에 패턴층(210)이 형성되어 있다. 보호층(100)은 가시광선 영역에서 전광선 투과율이 90% 이상 예를 들면 90% 내지 100%가 될 수 있다. 상기 범위에서 입사광에 영향을 주지 않고 패턴층으로 투과시킬 수 있다.The protective layer 100 may be optically transparent, and may include a light incident surface and a light exit surface facing the light incident surface. A pattern layer 210 is formed on the light exit surface of the protective layer 100. The protective layer 100 may have a total light transmittance of 90% or more, for example, 90% to 100% in the visible light region. It can be transmitted to the pattern layer without affecting the incident light in the above range.
보호층(100)은 보호 필름 타입 또는 보호 코팅층 타입일 수 있다.The protective layer 100 may be a protective film type or a protective coating type.
보호층이 보호 필름 타입일 경우 광학적으로 투명한 수지 필름을 포함할 수 있다. 보호 필름은 수지를 용융 및 압출하여 형성될 수 있다. 필요할 경우에는 연신 공정을 더 추가할 수도 있다. 상기 수지는 트리아세틸셀룰로스(TAC) 등을 포함하는 셀룰로스 에스테르계 수지, 비정성 환상 폴리올레핀(COP) 등을 포함하는 고리형 폴리올레핀계 수지, 폴리카보네이트계 수지, 폴리에틸렌테레프탈레이트(PET) 등을 포함하는 폴리에스테르계 수지, 폴리에테르술폰계 수지, 폴리술폰계 수지, 폴리아미드계 수지, 폴리이미드계 수지, 비환형-폴리올레핀계 수지, 폴리메틸메타아크릴레이트 수지 등을 포함하는 폴리아크릴레이트계 수지, 폴리비닐알코올계 수지, 폴리염화비닐계 수지, 폴리염화비닐리덴계 수지 중 하나 이상을 포함할 수 있다.When the protective layer is a protective film type, it may include an optically transparent resin film. The protective film may be formed by melting and extruding the resin. If necessary, a further stretching process may be added. The resin may include a cellulose ester-based resin including triacetyl cellulose (TAC), a cyclic polyolefin-based resin including amorphous cyclic polyolefin (COP), a polycarbonate-based resin, polyethylene terephthalate A polyacrylate resin including a polyether resin, a polyether sulfone resin, a polysulfone resin, a polyamide resin, a polyimide resin, a non-cyclic-polyolefin resin, a polymethylmethacrylate resin, A vinyl alcohol resin, a polyvinyl chloride resin, and a polyvinylidene chloride resin.
보호 필름은 무연신 필름일 수도 있으나, 상기 수지를 소정의 방법으로 연신시켜 소정 범위의 위상차를 갖는 위상차 필름 또는 등방성 광학 필름이 될 수 있다. 일 구체예에서, 보호 필름은 Re가 약 60nm 이하 구체적으로 약 0nm 내지 약 60nm, 더 구체적으로 약 40nm 내지 약 60nm의 등방성 광학필름이 될 수도 있다. 상기 범위에서 시야각을 보상하여 화상 품질을 좋게 할 수 있다. 상기 "등방성 광학필름"은 nx, ny, nz가 실질적으로 동일한 필름을 의미하며, 상기 "실질적으로 동일한"은 완전히 동일한 경우뿐만 아니라 약간의 오차를 포함하는 경우를 모두 포함한다. 다른 구체예에서, 보호 필름은 Re가 약 60nm 이상인 위상차 필름일 수 있다. 예를 들면, 보호 필름은 Re가 약 60nm 내지 약 350nm가 될 수 있다. 예를 들면, 보호 필름은 Re가 약 8,000nm 이상, 구체적으로 약 10,000nm 이상, 더 구체적으로 약 10,000nm 초과, 더 구체적으로 약 10,100nm 내지 약 30,000nm, 더 구체적으로 약 10,100nm 내지 약 15,000nm 가 될 수 있다. 상기 범위에서, 무지개 얼룩이 시인되지 않게 할 수 있고, 명암비 개선층를 통해 확산된 광의 확산 효과가 더 커질 수 있다.The protective film may be a non-stretched film, but may be a phase difference film or an isotropic optical film having a predetermined range of retardation by stretching the resin by a predetermined method. In one embodiment, the protective film may be an isotropic optical film having a Re of about 60 nm or less, specifically about 0 nm to about 60 nm, more specifically about 40 nm to about 60 nm. The viewing angle can be compensated in the above range to improve the image quality. The " isotropic optical film " means a film in which nx, ny, and nz are substantially the same, and the " substantially the same " includes not only completely identical cases but also cases including some errors. In other embodiments, the protective film may be a retardation film having a Re of about 60 nm or greater. For example, the protective film may have a Re of about 60 nm to about 350 nm. For example, the protective film may have a Re of at least about 8,000 nm, specifically at least about 10,000 nm, more specifically at least about 10,000 nm, more specifically from about 10,100 nm to about 30,000 nm, more specifically from about 10,100 nm to about 15,000 nm . In this range, it is possible to prevent rainbow stains from being visible, and the diffusion effect of light diffused through the contrast ratio improvement layer can be made larger.
보호 코팅층은 활성 에너지선 경화성 화합물과 중합 개시제를 포함하는 활성 에너지선 경화성 수지 조성물로 형성될 수 있다. 활성 에너지선 경화성 화합물은 양이온 중합성 경화성 화합물, 라디칼 중합성의 경화성 화합물, 우레탄 수지, 실리콘계 수지 중 하나 이상을 포함할 수 있다. 양이온 중합성 경화성 화합물은 분자 내에 적어도 하나의 에폭시기를 갖는 에폭시계 화합물, 분자 내에 적어도 하나의 옥세탄 고리를 갖는 옥세탄계 화합물이 될 수 있다. 에폭시계 화합물은 수소화 에폭시계 화합물, 사슬형 지방족 에폭시계 화합물, 고리형 지방족 에폭시계 화합물, 방향족 에폭시계 화합물 중 하나 이상이 될 수 있다.The protective coating layer may be formed of an active energy ray-curable resin composition comprising an active energy ray-curable compound and a polymerization initiator. The active energy ray-curable compound may include at least one of a cationic polymerizable curable compound, a radically polymerizable curable compound, a urethane resin, and a silicone resin. The cationic polymerizable curable compound may be an epoxy compound having at least one epoxy group in the molecule, or an oxetane compound having at least one oxetane ring in the molecule. The epoxy compound may be at least one of a hydrogenated epoxy compound, a chained aliphatic epoxy compound, a cyclic aliphatic epoxy compound, and an aromatic epoxy compound.
라디칼 중합성의 경화성 화합물은 분자 내에 적어도 하나의 (메트)아크릴로일옥시기를 갖는 (메트)아크릴레이트 모노머, 관능기 함유 화합물을 2종 이상 반응시켜 얻을 수 있고 분자 내에 적어도 2개의 (메트)아크릴로일옥시기를 갖는 (메트)아크릴레이트 올리고머를 들 수 있다. (메트)아크릴레이트 모노머로는 분자 내에 1개의 (메트)아크릴로일옥시기를 갖는 단관능(메트)아크릴레이트 모노머, 분자 내에 2개의 (메트)아크릴로일옥시기를 갖는 2관능(메트)아크릴레이트 모노머, 및 분자 내에 3개 이상의 (메트)아크릴로일옥시기를 갖는 다관능(메트)아크릴레이트 모노머가 될 수 있다. (메트)아크릴레이트 올리고머는 우레탄(메트)아크릴레이트 올리고머, 폴리에스테르(메트)아크릴레이트 올리고머, 에폭시(메트)아크릴레이트 올리고머 등이 될 수 있다. 중합 개시제는 활성 에너지선 경화성 화합물을 경화시킬 수 있다. 중합 개시제는 광양이온 개시제, 광증감제 중 하나 이상을 포함할 수 있다. 광양이온 개시제, 광증감제는 당업자에게 통상적으로 알려진 것을 사용할 수 있다. The radical polymerizable curable compound can be obtained by reacting two or more (meth) acrylate monomers having at least one (meth) acryloyloxy group in the molecule, a compound having a functional group and at least two (meth) acryloyloxy (Meth) acrylate oligomer having a &lt; / RTI &gt; (Meth) acrylate monomers include monofunctional (meth) acrylate monomers having one (meth) acryloyloxy group in the molecule, difunctional (meth) acrylates having two (meth) acryloyloxy groups in the molecule (Meth) acrylate monomers having three or more (meth) acryloyloxy groups in the molecule. (Meth) acrylate oligomer may be a urethane (meth) acrylate oligomer, a polyester (meth) acrylate oligomer, an epoxy (meth) acrylate oligomer, or the like. The polymerization initiator can cure the active energy ray-curable compound. The polymerization initiator may include at least one of a photocationic initiator and a photosensitizer. Gwangyang ionic initiator and photosensitizer may be those conventionally known to those skilled in the art.
바람직하게는, 보호층(100)은 표면 처리되지 않은 비-표면 처리된 보호 필름 타입 또는 보호 코팅층 타입일 수 있다. 하기에서 상술되겠지만, 명암비 개선 광학 필름은 갭 필 층이 방현 효과를 나타내므로 보호층에 표면 처리를 할 필요가 없고 따라서 명암비 개선 광학 필름의 제조 공정을 간소화할 수 있고 표면 처리로 인한 명암비 개선 광학 필름의 광학적 기능에 영향을 주지 않을 수 있다.Preferably, the protective layer 100 may be a non-surface treated non-surface treated protective film type or a protective coating type. As will be described later, the contrast-improving optical film exhibits an antiglare effect of the gap fill layer, so there is no need to perform surface treatment on the protective layer, thereby improving the contrast ratio. The optical film production process can be simplified and the contrast ratio can be improved by the surface treatment. It may not affect the optical function of the optical system.
보호층(100)은 굴절률이 약 1.4 내지 약 1.7, 바람직하게는 약 1.45 내지 약 1.65가 될 수 있다. The protective layer 100 may have a refractive index of from about 1.4 to about 1.7, preferably from about 1.45 to about 1.65.
보호층(100)의 두께는 약 10㎛ 내지 약 200㎛, 구체적으로, 약 20㎛ 내지 약 200㎛, 보호 필름 타입의 경우 약 20㎛ 내지 약 250㎛ 바람직하게는 약 30㎛ 내지 약 200㎛, 보호코팅층 타입의 경우 약 5㎛ 내지 약 50㎛가 될 수 있다. 상기 범위에서 편광판에 사용될 수 있다. The thickness of the protective layer 100 is about 10 탆 to about 200 탆, specifically about 20 탆 to about 200 탆, for a protective film type, about 20 탆 to about 250 탆, preferably about 30 탆 to about 200 탆, And in the case of the protective coating layer type, about 5 탆 to about 50 탆. Can be used for the polarizer in the above range.
보호층(100)은 도 1에서와 같이 단일층이거나 2개 이상의 보호 필름 또는 보호 코팅층의 복층 구조일 수도 있다.The protective layer 100 may be a single layer as shown in FIG. 1, or may have a multi-layer structure of two or more protective films or protective coating layers.
패턴층Pattern layer
패턴층(210)은 보호층(100)의 광 출사면에 형성되어, 보호층(210)으로부터 출사되는 광을 출사시킬 수 있다. 패턴층(210)은 패턴층(210)의 일면에 양각의 광학 패턴(211) 및 양각의 광학 패턴(211)과 바로 이웃하는 양각의 광학 패턴(211) 사이에 평탄부(212)를 구비하는 패턴부를 구비하는 층일 수 있다. 패턴층(210)은 일면에 갭 필 층(220)과 직접적으로 접하는 상기 패턴부를 구비한다.The pattern layer 210 is formed on the light exit surface of the protective layer 100 and can emit light emitted from the protective layer 210. The pattern layer 210 has a flat portion 212 between a positive embossed optical pattern 211 and a positive embossed optical pattern 211 and an immediately adjacent positive optical pattern 211 on one side of the pattern layer 210 And may be a layer having a pattern portion. The pattern layer 210 has the pattern portion directly contacting the gap fill layer 220 on one side.
광학 패턴(211)은 정상부에 제1면(214)이 형성되고 제1면(214)과 연결되는 하나 이상의 경사면(213)으로 구성되는 광학 패턴일 수 있다. 패턴부는 하기 식 1을 만족하고, 광학 패턴(211)은 밑각(θ)이 약 55° 내지 약 90°가 될 수 있다. 밑각(θ)은 광학 패턴(211)의 경사면(213)과 광학 패턴(211)의 최대폭(W)의 선과 이루는 각이 약 55° 내지 약 90°를 의미한다. 이때 경사면(213)은 광학 패턴(211)의 평탄부(212)에 바로 연결되는 경사면을 의미한다. 상기 범위에서, 정면 명암비와 측면 명암비를 동시에 개선시킬 수 있고, 정면 명암비와 측면 명암비의 차이를 감소시킬 수 있으며, 동일 측면 시야각, 동일 정면 시야각에서 명암비를 높일 수 있다. 구체적으로, 밑각(θ)은 약 70° 내지 약 90°, P/W(W에 대한 P의 비)는 약 1.2 내지 약 8이 될 수 있다:The optical pattern 211 may be an optical pattern composed of at least one inclined surface 213 in which a first surface 214 is formed at the top and connected to the first surface 214. The pattern portion satisfies the following expression (1), and the optical pattern (211) can have a base angle (?) Of about 55 to about 90 degrees. The base angle θ means an angle formed by the inclined plane 213 of the optical pattern 211 and the line of the maximum width W of the optical pattern 211 to about 55 ° to about 90 °. Here, the inclined surface 213 refers to an inclined surface directly connected to the flat portion 212 of the optical pattern 211. In the above range, the front contrast ratio and the side contrast ratio can be improved at the same time, the difference between the front contrast ratio and the side contrast ratio can be reduced, and the contrast ratio can be increased at the same side viewing angle and the same front viewing angle. Specifically, the base angle? May range from about 70 degrees to about 90 degrees, and P / W (the ratio of P to W) may be about 1.2 to about 8:
<식 1><Formula 1>
약 1 < P/W ≤ 약 10About 1 < P / W &lt; / = about 10
(상기 식 1에서, P는 패턴부의 주기(단위:㎛),(In the above formula (1), P is the period (unit: mu m) of the pattern portion,
W는 광학 패턴의 최대 폭(단위:㎛)).W is the maximum width of the optical pattern (unit: mu m)).
도 1은 광학 패턴의 양쪽 밑각(θ)이 동일한 경우를 나타내었으나, 밑각이 상술 약 55° 내지 약 90°에 포함된다면 밑각(θ)이 서로 다른 광학 패턴도 본 발명의 범위에 포함될 수 있다. 예를 들면, 밑각(θ)은 약 55°, 56°, 57°, 58°, 59°, 60°, 61°, 62°, 63°, 64°, 65°, 66°, 67°, 68°, 69°, 70°, 71°, 72°, 73°, 74°, 75°, 76°, 77°, 78°, 79°, 80°, 81°, 82°, 83°, 84°, 85°, 86°, 87°, 88°, 89° 또는 90°일 수 있다. 예를 들면 상기 P/W는 약 1, 1.1, 1.2, 1.3, 1.4, 1.5, 1.6, 1.7, 1.8, 1.9, 2, 3, 4, 5, 6, 7 또는 8일 수 있다.Fig. 1 shows a case in which both base angles [theta] of the optical pattern are the same. However, optical patterns different in base angle [theta] may be included in the scope of the present invention if the base angle is included in the above range of about 55 [deg.] To about 90 [deg.]. For example, the base angle &amp;thetas; is about 55 DEG, 56 DEG, 57 DEG, 58 DEG, 59 DEG, 60 DEG, 61 DEG, 62 DEG, 63 DEG, 64 DEG, 65 DEG, 66 DEG, 80, 81, 82, 83, 84, 70, 71, 72, 73, 74, 75, 76, 77, 78, 79, 85 °, 86 °, 87 °, 88 °, 89 ° or 90 °. For example, the P / W may be about 1, 1.1, 1.2, 1.3, 1.4, 1.5, 1.6, 1.7, 1.8, 1.9, 2, 3, 4, 5, 6, 7 or 8.
광학 패턴(211)은 정상부에 제1면(214)이 형성되고 제1면(214)과 연결되는 하나 이상의 경사면(213)으로 구성되는 양각의 광학 패턴일 수 있다. 도 1은 광학 패턴(211)은 이웃하는 2개의 경사면(213)이 제1면(214)에 의해 연결되는 사다리꼴 광학 패턴을 나타낸 것이나, 본 발명이 이에 제한되는 것은 아니며, 광학 패턴은 단면이 사다리꼴인 광학 패턴 이외에 직사각형 또는 정사각형의 광학 패턴일 수 있다.The optical pattern 211 may be an embossed optical pattern composed of at least one inclined surface 213 having a first surface 214 formed at the top and connected to the first surface 214. 1, the optical pattern 211 shows a trapezoidal optical pattern in which two adjacent inclined surfaces 213 are connected by the first surface 214. However, the present invention is not limited to this, and the optical pattern may have a trapezoidal cross- But may be a rectangular or square optical pattern.
제1면(214)은 정상부에 형성되어, 광학표시장치에서 패턴층(210)에 도달한 광이 제1면(214)에 의해 더 확산되게 함으로써 시야각과 휘도를 높일 수 있다. 따라서, 광 확산 효과를 높여 휘도 손실을 최소화할 수 있다. 제1면(214)은 평탄한 면으로서 명암비 개선 광학 필름의 제조 공정을 용이하게 할 수도 있다. 그러나, 제1면(214)은 미세 요철이 형성되거나 곡면이 될 수도 있다. 제 1면이 곡면으로 형성될 경우에는 렌티큘러 렌즈 패턴이 형성될 수 있다. 도 1은 정상부(제1면)에 하나의 평면이 형성되고 경사면이 평면으로서, 단면이 사다리꼴 형태(예:단면이 삼각형인 프리즘의 상부가 절단된 형태, cut-prism 형태)인 패턴을 나타낸 것이다. 그러나, 양각의 광학 패턴이 정상부에 제1면이 형성되고 경사면이 곡면인 양각 패턴(예:렌티큘러 렌즈 패턴의 상부가 절단된 형태인 cut-lenticular lens인 명암비 개선층, 또는 마이크로렌즈 패턴의 상부가 절단된 형태인 cut-micro lens)인 경우도 본 발명의 범위에 포함될 수 있다. 또한, 단면이 직사각형 또는 정사각형 등의 N 각형(N은 3 내지 20의 정수)인 패턴도 포함할 수 있다.The first surface 214 is formed at the top so that the light reaching the pattern layer 210 in the optical display device is further diffused by the first surface 214, thereby increasing the viewing angle and brightness. Therefore, the light diffusion effect can be enhanced and the luminance loss can be minimized. The first surface 214 may be a flat surface to facilitate the process of producing the contrast ratio improving optical film. However, the first surface 214 may be formed with fine irregularities or may be a curved surface. When the first surface is formed as a curved surface, a lenticular lens pattern may be formed. 1 shows a pattern in which one plane is formed on the top (first surface) and the slope is plane, and the cross-section is in a trapezoidal shape (for example, a cut-prism shape in which the top of a prism having a triangular cross section is cut) . However, when the positive optical pattern of the embossed pattern is a convex pattern in which the first surface is formed at the top and the inclined surface is a curved surface (e.g., a cut-lenticular lens in which the top of the lenticular lens pattern is cut, A cut-micro lens in a cut form) may be included in the scope of the present invention. It may also include a pattern in which the cross section is an N-square (N is an integer of 3 to 20) such as a rectangle or a square.
제1면(214)은 평탄부(212), 패턴층(210)의 최저면 중 하나 이상과 평행하게 형성될 수 있다. 도 1은 광학 패턴(211)의 제1면(214), 평탄부(212), 패턴층(210)의 최저면이 서로 평행한 경우를 나타낸 것이다.The first surface 214 may be formed parallel to at least one of the planar portion 212, the lowest surface of the pattern layer 210, 1 shows a case in which the lowest surfaces of the first surface 214, the flat portion 212, and the pattern layer 210 of the optical pattern 211 are parallel to each other.
제1면(214)은 폭(A)이 약 0.5㎛ 내지 약 30㎛, 구체적으로 약 1㎛ 내지 약 15㎛가 될 수 있다. 상기 범위에서, 광학표시장치에 사용될 수 있고, 명암비 개선 효과를 기대할 수 있다.The first side 214 may have a width A of about 0.5 占 퐉 to about 30 占 퐉, specifically about 1 占 퐉 to about 15 占 퐉. In the above range, it can be used in an optical display device, and an effect of improving the contrast ratio can be expected.
광학 패턴(211)은 종횡비(H1/W)가 약 0.1 내지 약 10, 구체적으로 약 0.1 내지 약 7.0, 보다 구체적으로 약 0.1 내지 약 5.0이 될 수 있다. 상기 범위에서, 광학표시장치에서 측면에서의 명암비와 시야각을 개선할 수 있다.The optical pattern 211 may have an aspect ratio H1 / W of about 0.1 to about 10, specifically about 0.1 to about 7.0, and more specifically about 0.1 to about 5.0. In the above range, it is possible to improve the contrast ratio and the viewing angle at the side in the optical display device.
광학 패턴(211)의 최대 높이(H1)는 약 0㎛ 초과 약 20㎛ 이하, 구체적으로 약 0㎛ 초과 약 15㎛ 이하, 보다 더 구체적으로 약 0㎛ 초과 약 10㎛ 이하가 될 수 있다. 상기 범위에서, 명암비 개선, 시야각 개선, 및 휘도 향상을 나타내고 모아레 등이 나타나지 않을 수 있다.The maximum height H1 of the optical pattern 211 may be greater than about 0 占 퐉 and less than about 20 占 퐉, specifically greater than about 0 占 퐉 and less than about 15 占 퐉, and more specifically, greater than about 0 占 퐉 and less than or equal to about 10 占 퐉. In the above range, the improvement of the contrast ratio, the improvement of the viewing angle, and the improvement of the luminance are shown, and the moire and the like may not appear.
광학 패턴(211)의 최대 폭(W)은 약 0㎛ 초과 약 20㎛ 이하, 구체적으로 약 0㎛ 초과 약 15㎛ 이하, 보다 더 구체적으로 약 0㎛ 초과 약 10㎛ 이하가 될 수 있다. 상기 범위에서, 명암비 개선, 시야각 개선, 및 휘도 향상을 나타내고 모아레 등이 나타나지 않을 수 있다.The maximum width W of the optical pattern 211 may be greater than about 0 占 퐉 and less than about 20 占 퐉, specifically greater than about 0 占 퐉 and less than about 15 占 퐉, and more specifically, greater than about 0 占 퐉 and less than or equal to about 10 占 퐉. In the above range, the improvement of the contrast ratio, the improvement of the viewing angle, and the improvement of the luminance are shown, and the moire and the like may not appear.
도 1은 이웃하는 광학 패턴들이 밑각, 제1면의 폭, 최대 높이, 최대 폭이 각각 동일한 광학 패턴이 형성된 패턴부를 나타낸 것이다. 그러나, 이웃하는 광학 패턴들이 밑각, 제1면의 폭, 최대 높이, 최대폭이 각각 서로 다를 수도 있다.FIG. 1 shows a pattern portion in which neighboring optical patterns have an optical pattern in which the base angle, the width of the first surface, the maximum height, and the maximum width are the same. However, neighboring optical patterns may have different base angles, widths of first side, maximum height, and maximum width, respectively.
평탄부(212)는 패턴층(210)을 통과한 광을 갭 필 층(220)으로 출사시킴으로써 정면 휘도를 높일 수 있다.The flat portion 212 can increase the front luminance by emitting light that has passed through the pattern layer 210 to the gap fill layer 220.
평탄부(212)의 폭(L)에 대한 광학 패턴(211)의 최대폭(W)의 비율(W/L)은 약 0 초과 약 9 이하, 구체적으로는 약 0.1 내지 약 3, 더 구체적으로는 약 0.15 내지 약 2 일 수 있다. 상기 범위에서, 정면 명암비와 측면 명암비의 차이를 감소시킬 수 있으며, 동일 측면 시야각, 동일 정면 시야각에서 명암비를 높일 수 있다. 평탄부(212)의 폭(L)은 약 1㎛ 내지 약 50㎛, 구체적으로 약 1㎛ 내지 약 20㎛가 될 수 있다. 상기 범위에서, 정면 휘도를 상승시켜 주는 효과가 있을 수 있다.The ratio (W / L) of the maximum width W of the optical pattern 211 to the width L of the flat portion 212 is greater than about 0 and about 9 or less, specifically about 0.1 to about 3, About 0.15 to about 2. In the above range, the difference between the front contrast ratio and the side contrast ratio can be reduced, and the contrast ratio can be increased in the same side viewing angle and the same front viewing angle. The width L of the flat portion 212 may be about 1 탆 to about 50 탆, specifically about 1 탆 to about 20 탆. In the above range, the front luminance may be increased.
하나의 광학 패턴(211)의 최대 폭(W)과 바로 이웃하는 평탄부(212)는 하나의 주기(P)를 형성한다. 주기(P)는 약 1㎛ 내지 약 50㎛, 구체적으로 약 1㎛ 내지 약 40㎛일 수 있다. 상기 범위 내에서 명암비 개선 효과가 있으면서 모아레를 방지할 수 있다. The maximum width W of one optical pattern 211 and the immediately adjacent flat portion 212 form one period P. The period P may be from about 1 [mu] m to about 50 [mu] m, specifically from about 1 [mu] m to about 40 [ Moire can be prevented while the contrast ratio is improved within the above range.
도 1은 이웃하는 주기, 최대 폭이 각각 서로 동일한 패턴부를 나타낸 것이나, 주기, 최대 폭은 각각 서로 다를 수도 있다.FIG. 1 shows pattern portions having the same period and maximum width, but the period and the maximum width may be different from each other.
도 1에서 명시되지 않았지만, 도 1은 광학 패턴이 광학 패턴의 길이 방향으로 스트라이프(stripe) 형의 연장된 형태로 형성된 것을 나타낸 것이나, 광학 패턴은 도트 형태로 형성될 수도 있다. 상기 "도트"는 충진 패턴과 광학 패턴의 조합이 분산되어 있는 것을 의미한다. 바람직하게는, 광학 패턴은 스트라이프형으로 연장 형성되어 좌우 시야각 확대 효과를 낼 수 있다.Although not shown in Fig. 1, Fig. 1 shows that the optical pattern is formed in an elongated form of a stripe shape in the longitudinal direction of the optical pattern, but the optical pattern may be formed in a dot shape. The " dot " means that the combination of the fill pattern and the optical pattern is dispersed. Preferably, the optical pattern is elongated in a stripe shape to produce a right-and-left viewing angle enlarging effect.
패턴층(210)과 갭필층(220)의 굴절률 차이는 약 0.06 이상, 바람직하게는 약 0.08 내지 약 0.3, 더 바람직하게는 약 0.08 내지 약 0.2, 더 바람직하게는 약 0.08 내지 약 0.15일 때 다른 정면 CR 감소 대비 광 확산 효과가 우수할 수 있다. 예를 들면, 약 0.06, 0.07, 0.08, 0.09, 0.1, 0.11, 0.12, 0.13, 0.14, 0.15, 0.16, 0.17, 0.18, 0.19, 0.2, 0.25 또는 0.3 일 수 있다.The difference in refractive index between the pattern layer 210 and the gap fill layer 220 is about 0.06 or more, preferably about 0.08 to about 0.3, more preferably about 0.08 to about 0.2, and more preferably about 0.08 to about 0.15. The light diffusing effect compared to the front CR reduction can be excellent. For example, be about 0.06, 0.07, 0.08, 0.09, 0.1, 0.11, 0.12, 0.13, 0.14, 0.15, 0.16, 0.17, 0.18, 0.19, 0.2, 0.25 or 0.3.
패턴층(210)은 굴절률이 약 1.52 이상, 바람직하게는 약 1.55 내지 약 1.70, 더 바람직하게는 약 1.60 내지 약 1.70이 될 수 있다. 상기와 같이 굴절률이 높을수록 갭필층과 굴절률 차이를 높이고 광 확산 효과를 극대화 할 수 있다.The pattern layer 210 may have a refractive index of at least about 1.52, preferably from about 1.55 to about 1.70, more preferably from about 1.60 to about 1.70. As described above, the higher the refractive index, the higher the difference in refractive index between the gap fill layer and the light diffusion effect can be maximized.
패턴층(210)은 상기 굴절률을 제공할 수 있는 열경화형 수지, 광경화형 수지 중 하나 이상을 포함하는 패턴층용 조성물로 형성될 수 있다. The pattern layer 210 may be formed of a composition for a pattern layer including at least one of a thermosetting resin and a photocurable resin capable of providing the refractive index.
예를 들면, 패턴층(210)은 방향족기를 갖는 수지, 방향족기를 갖지 않는 수지(비-방향족기 수지) 중 하나 이상으로 형성될 수 있다. 방향족기를 갖는 수지는 예를 들면 플루오렌 또는 나프탈렌을 갖는 수지를 포함할 수 있지만, 이에 제한되지 않는다.For example, the pattern layer 210 may be formed of at least one of a resin having an aromatic group and a resin having no aromatic group (non-aromatic group resin). The resin having an aromatic group may include, for example, a resin having fluorene or naphthalene, but is not limited thereto.
패턴층(210)은 상기 굴절률을 제공할 수 있는 열경화성 모노머, 광경화성 모노머 중 하나 이상을 포함하는 패턴층용 조성물로 형성될 수 있다. 예를 들면, 패턴층용 조성물은 2관능 이상의 (메트)아크릴계 모노머를 포함할 수 있다. The pattern layer 210 may be formed of a composition for a pattern layer comprising at least one of a thermosetting monomer capable of providing the refractive index, a photocurable monomer, and the like. For example, the composition for a pattern layer may contain two or more functional (meth) acrylic monomers.
구체적으로, (메트)아크릴계 모노머는 에틸렌글리콜 디(메트)아크릴레이트, 디에틸렌글리콜 디(메트)아크릴레이트, 부탄디올 디(메트)아크릴레이트, 헥산디올 디(메트)아크릴레이트, 트리시클로데칸 디메탄올 디(메트)아크릴레이트, 노난디올 디(메트)아크릴레이트, 에톡시화헥산디올 디(메트)아크릴레이트, 프로폭시화헥산디올 디(메트)아크릴레이트, 디에틸렌글리콜 디(메트)아크릴레이트, 폴리에틸렌글리콜 디(메트)아크릴레이트, 트리프로필렌글리콜 디(메트)아크릴레이트, 폴리프로필렌글리콜 디(메트)아크릴레이트, 네오펜틸글리콜 디(메트)아크릴레이트, 에톡시화네오펜틸글리콜 디(메트)아크릴레이트, 트리프로필렌글리콜 디(메트)아크릴레이트, 히드록시피발린산네오펜틸글리콜 디(메트)아크릴레이트 등의 디(메트)아크릴레이트 등의 2관능 (메트)아크릴계; Specifically, the (meth) acrylic monomer is at least one selected from the group consisting of ethylene glycol di (meth) acrylate, diethylene glycol di (meth) acrylate, butanediol di (meth) acrylate, hexanediol di (meth) acrylate, tricyclodecane dimethanol Acrylate, diethylene glycol di (meth) acrylate, nonane diol di (meth) acrylate, ethoxylated hexanediol di (meth) acrylate, propoxylated hexanediol di (Meth) acrylate, neopentyl glycol di (meth) acrylate, ethoxylated neopentyl glycol di (meth) acrylate, dipropylene glycol di (Meth) acrylate such as tripropylene glycol di (meth) acrylate, tripropylene glycol di (meth) acrylate, and hydroxypivalic acid neopentyl glycol di Meth) acrylics;
트리메틸올프로판 트리(메트)아크릴레이트, 에톡시화트리메틸올프로판 트리(메트)아크릴레이트, 프로폭시화트리메틸올프로판 트리(메트)아크릴레이트, 트리스2-히드록시에틸이소시아누레이트 트리(메트)아크릴레이트, 글리세린 트리(메트)아크릴레이트 등의 트리(메트)아크릴레이트, 펜타에리스리톨 트리(메트)아크릴레이트, 디펜타에리스리톨 트리(메트)아크릴레이트, 디트리메틸올프로판 트리(메트)아크릴레이트 등의 3관능의 (메트)아크릴계; 펜타에리스리톨 테트라(메트)아크릴레이트, 디트리메틸올프로판 테트라(메트)아크릴레이트, 디펜타에리스리톨 테트라(메트)아크릴레이트 등의 4관능 (메트)아크릴계; 디펜타에리스리톨 펜타(메트)아크릴레이트, 디트리메틸올프로판 펜타(메트)아크릴레이트 등의 5관능 (메트)아크릴계; 디펜타에리스리톨 헥사(메트)아크릴레이트, 디트리메틸올프로판 헥사(메트)아크릴레이트 등의 6관능 (메트)아크릴계 중 하나 이상을 포함할 수 있다.Acrylate, trimethylolpropane tri (meth) acrylate, ethoxylated trimethylolpropane tri (meth) acrylate, propoxylated trimethylolpropane tri (meth) acrylate, tris 2-hydroxyethylisocyanurate tri (Meth) acrylate such as tri (meth) acrylate, pentaerythritol tri (meth) acrylate, dipentaerythritol tri (meth) acrylate and ditrimethylol propane tri (meth) (Meth) acrylic type; (Meth) acrylate such as pentaerythritol tetra (meth) acrylate, ditrimethylolpropane tetra (meth) acrylate and dipentaerythritol tetra (meth) acrylate; (Meth) acrylate such as dipentaerythritol penta (meth) acrylate and ditrimethylol propane penta (meth) acrylate; (Meth) acrylate such as dipentaerythritol hexa (meth) acrylate, ditrimethylol propane hexa (meth) acrylate, and the like.
패턴층은 상기 굴절률을 제공할 수 있는, 열경화형 수지, 광경화형 수지 중 하나 이상 및 열경화성 모노머, 광경화성 모노머 중 하나 이상을 포함하는 패턴층용 조성물로 형성될 수 있다. 열경화형 수지, 광경화형 수지 중 하나 이상 및 열경화성 모노머, 광경화성 모노머 중 하나 이상은 패턴층의 매트릭스를 형성할 수 있다.The pattern layer may be formed of a composition for a pattern layer comprising at least one of a thermosetting resin, a photocurable resin and at least one of a thermosetting monomer and a photocurable monomer capable of providing the refractive index. At least one of a thermosetting resin, a photocurable resin, and at least one of a thermosetting monomer and a photocurable monomer may form a matrix of a pattern layer.
패턴층은 고굴절의 무기 입자 예를 들면 지르코늄 산화물(지르코니아), 티타늄 산화물(티타니아) 중 하나 이상을 포함하는 패턴층용 조성물로 형성될 수 있다. 고굴절률의 무기 입자를 포함하는 패턴층용 조성물은 방향족기를 갖는 수지를 포함하지 않더라도 패턴층의 굴절률을 높일 수 있고, 패턴층의 내광 신뢰성을 높일 수 있다. 방향족기를 갖는 수지는 외부광 자외선에 장기간 노출시 황변되어 내광 신뢰성을 저하시킬 수 있다. 고굴절의 무기 입자는 패턴층 중 약 10중량% 내지 약 80중량%, 바람직하게는 약 20 중량% 내지 약 80중량%, 더 바람직하게는 약 20 중량% 내지 약 75중량%, 더 바람직하게는 약 30 중량% 내지 약 70중량%로 포함될 수 있다. 상기 범위에서, 패턴층의 굴절률을 높일 수 있고, 내광 신뢰성을 높일 수 있다. The pattern layer may be formed of a composition for a pattern layer containing at least one of high refractive index inorganic particles such as zirconium oxide (zirconia) and titanium oxide (titania). The composition for a pattern layer containing inorganic particles having a high refractive index can increase the refractive index of the pattern layer and enhance the light reliability of the pattern layer even when the composition does not include a resin having an aromatic group. A resin having an aromatic group may be yellowed upon prolonged exposure to external light ultraviolet rays, which may lower light reliability. The inorganic particles of high refractive index may be present in the pattern layer in an amount of from about 10% to about 80%, preferably from about 20% to about 80%, more preferably from about 20% to about 75% By weight to about 70% by weight. Within the above range, the refractive index of the pattern layer can be increased, and the light reliability can be improved.
고굴절률의 무기 입자는 패턴층의 매트릭스 대비 굴절률이 높은 입자로서, 굴절률이 약 1.8 이상, 바람직하게는 약 2.0 이상, 예를 들면 약 2.0 내지 약 3.0이 될 수 있다. 상기 범위에서, 패턴층의 굴절률 확보가 용이할 수 있다. 무기 입자는 표면 처리되지 않은 입자를 포함할 수도 있으나, 표면 처리됨으로써 다른 성분과의 상용성을 좋게 할 수 있다. 표면 처리는 무기 입자의 전체 표면적 중 약 5% 내지 약 50%가 될 수 있다. 바람직하게는, 패턴층은 지르코니아를 포함할 수 있고, 갭 필 층 대비 굴절률 조절이 용이하여 시인성 개선 효과를 좋게 할 수 있다. The inorganic particles having a high refractive index may have a refractive index of about 1.8 or more, and preferably about 2.0 or more, for example, about 2.0 to about 3.0, with a refractive index higher than that of the matrix of the pattern layer. Within the above range, the refractive index of the pattern layer can be easily secured. The inorganic particles may include non-surface-treated particles, but they can be surface-treated to improve compatibility with other components. The surface treatment can be from about 5% to about 50% of the total surface area of the inorganic particles. Preferably, the pattern layer may include zirconia, and the refractive index of the gap layer may be easily controlled so that the visibility improving effect can be improved.
고굴절률의 무기 입자의 평균입경(D50)은 약 1nm 내지 약 80nm, 바람직하게는 약 5nm 내지 약 50nm 가 될 수 있다. 상기 평균입경(D50)은 당업자에게 알려진 통상의 방법으로 측정할 수 있다. 상기 범위에서, 빛의 산란이 발생하지 않으며 고굴절률층의 굴절율을 높이는 효과가 있을 수 있다.The average particle diameter (D50) of the inorganic particles having a high refractive index may be about 1 nm to about 80 nm, preferably about 5 nm to about 50 nm. The average particle diameter (D50) can be measured by a conventional method known to a person skilled in the art. In the above range, scattering of light does not occur and the effect of increasing the refractive index of the high refractive index layer may be obtained.
패턴층용 조성물은 조성물을 경화시켜 패턴층 형성을 용이하게 하는 광개시제, 열개시제 중 하나 이상을 더 포함할 수 있다. 예를 들면, 인계, 트리아진계, 아세토페논계, 벤조페논계, 티오크산톤계, 벤조인계, 옥심계, 페닐케톤계 중 하나 이상을 포함할 수 있다. The composition for a pattern layer may further include at least one of a photoinitiator and a thermal initiator which cures the composition to facilitate pattern layer formation. For example, at least one of phosphorus, triazine, acetophenone, benzophenone, thioxanthone, benzoin, oxime, and phenylketone.
패턴층용 조성물은 이형제, 소포제, 레벨링제, 산화방지제, 자외선 흡수제, 광 안정제 등 통상의 첨가제를 더 포함할 수 있다. 패턴층용 조성물은 용매를 포함하지 않는 무 용제 타입이 될 수 있으나 용매를 더 포함하여 패턴층 형성을 용이하게 할 수 있다. 용매는 통상의 용매를 사용할 수 있다.The composition for a pattern layer may further contain conventional additives such as a release agent, a defoaming agent, a leveling agent, an antioxidant, an ultraviolet absorber, and a light stabilizer. The composition for the pattern layer may be a solventless type that does not contain a solvent, but it may further include a solvent to facilitate pattern layer formation. As the solvent, a usual solvent may be used.
갭 필 층Gap fill layer
갭 필 층(220)은 패턴층(210)의 일면과 직접적으로 형성되며, 패턴층(210)의 광 출사면에 형성되어 있다. 갭 필 층(220)은 패턴층(210)의 광출사면으로부터 입사된 광을 확산시킴으로써 광 확산 효과를 크게 할 수 있다.The gap fill layer 220 is directly formed on one surface of the pattern layer 210 and is formed on the light output surface of the pattern layer 210. The gap fill layer 220 can increase the light diffusion effect by diffusing the light incident from the light exit surface of the pattern layer 210.
갭 필 층(220)은 패턴층(210)의 광학 패턴(211) 및 이웃하는 광학 패턴(211) 사이의 갭의 적어도 일부를 충진시켜, 명암비 개선층(200)을 평탄화시키는 평탄화층일 수 있다. The gap fill layer 220 may be a planarization layer that fills at least a portion of the gap between the optical pattern 211 of the pattern layer 210 and the neighboring optical pattern 211 to planarize the contrast ratio improving layer 200.
일 구체예에서, 갭 필 층(220)은 패턴층(210)의 광학 패턴(211) 및 이웃하는 광학 패턴(211) 사이의 갭을 완전히 충진시킬 수 있다. In one embodiment, the gap fill layer 220 can completely fill the gap between the optical pattern 211 of the pattern layer 210 and the neighboring optical pattern 211.
일 구체예에서, 갭 필 층(220)의 두께는 광학 패턴(211)의 최대 높이보다 커서 패턴층(210)의 광학 패턴(211) 및 이웃하는 광학 패턴(211) 사이의 갭을 완전히 충진하고 광학 패턴(211)의 정상부를 완전히 덮을 수 있다.The thickness of the gap fill layer 220 is greater than the maximum height of the optical pattern 211 to completely fill the gap between the optical pattern 211 of the pattern layer 210 and the neighboring optical pattern 211 The top portion of the optical pattern 211 can be completely covered.
패턴층(210)의 굴절률은 갭 필 층(220)의 굴절률보다 높다. 패턴층(210)과 갭 필 층(220)로 구성되는 명암비 개선층(200)은 패턴층(210)의 광입사면으로부터 입사된 광을 확산시켜 출사시킴으로써 측면 명암비를 개선시킬 수 있고, 측면 명암비를 높이더라도 정면 명암비의 감소를 최소화하고, 정면 명암비와 측면 명암비의 차이를 감소시킬 수 있으며, 동일 측면 시야각, 동일 정면 시야각에서 명암비를 높일 수 있다.The refractive index of the pattern layer 210 is higher than that of the gap fill layer 220. The contrast ratio improving layer 200 composed of the pattern layer 210 and the gap fill layer 220 can improve the side contrast ratio by diffusing and emitting the light incident from the light incident surface of the pattern layer 210, The reduction of the front contrast ratio can be minimized and the difference between the front contrast ratio and the side contrast ratio can be reduced and the contrast ratio can be increased in the same side view angle and the same front view angle.
갭 필 층(220)은 굴절률이 약 0 초과 약 1.53 이하, 구체적으로 약 1.43 내지 약 1.525 가 될 수 있다. 상기 범위에서, 패턴층과의 굴절률 차이를 크게 하여 시인성 효과가 우수할 수 있다.The gap fill layer 220 may have a refractive index of greater than about 0 to about 1.53, specifically from about 1.43 to about 1.525. In the above range, the refractive index difference with respect to the pattern layer is increased, so that the visibility effect can be excellent.
갭 필 층(220)은 매트릭스 및 상기 매트릭스에 포함된 제1입자(230)를 포함할 수 있다. 제1입자(230) 중 적어도 일부는 갭 필 층(220) 표면에 노출되어 표면 요철을 형성하고, 매트릭스 대비 굴절률이 동일할 수 있다. 이를 통해, 패턴층(210)을 통과한 광이 제1입자에 의해 산란되지 않게 함으로써 시인성 개선 효과에 영향을 주지 않고, 표면에 노출된 제1입자에 의해 표면 요철에 의한 방현 효과, 모아레 억제 효과도 제공할 수 있다. 제1입자(230)들 중 일부는 갭 필 층(220) 표면에 노출될 뿐만 아니라 제1입자들 중 나머지는 광학 패턴 사이에 분산될 수 있다. The gap fill layer 220 may comprise a matrix and first particles 230 included in the matrix. At least a part of the first particles 230 may be exposed on the surface of the gap fill layer 220 to form surface irregularities and have the same refractive index as the matrix. By this, the light passing through the pattern layer 210 is not scattered by the first particles, so that the first particles exposed on the surface do not affect the visibility improving effect, and the antiglare effect by surface irregularities, Can also be provided. Not only some of the first particles 230 may be exposed to the surface of the gap fill layer 220, but the rest of the first particles may be dispersed among the optical patterns.
제1입자들이 광학 패턴 사이에 분산되더라도 제1입자는 매트릭스 대비 굴절률 차이의 절대값 약 0 내지 약 0.03 범위에서는 내부 헤이즈가 최소가 되어 시인성 개선 효과에 영향을 주지 않게 된다. 예를 들면, 상기 굴절율 차이의 절대값은 약 0, 0.005, 0.01, 0.015, 0.02, 0.025 또는 0.03일 수 있다.Even if the first particles are dispersed between the optical patterns, the first particles have a minimum internal haze in the range of about 0 to about 0.03 in absolute value of the refractive index difference with respect to the matrix, so that the visibility improving effect is not affected. For example, the absolute value of the refractive index difference may be about 0, 0.005, 0.01, 0.015, 0.02, 0.025 or 0.03.
제1입자(230)는 갭 필 층(220) 중 약 1중량% 내지 약 50중량%, 바람직하게는 약 2중량% 내지 약 40중량%, 더 바람직하게는 약 2중량% 내지 약 30중량%로 포함될 수 있다. 상기 범위에서, 외부 요철을 형성하여 외광 산란 효과가 있을 수 있다.The first particles 230 may comprise from about 1% to about 50%, preferably from about 2% to about 40%, and more preferably from about 2% to about 30%, by weight of the gap fill layer 220, &Lt; / RTI &gt; In the above range, external irregularities may be formed to have an external light scattering effect.
일 구체예에서, 갭 필 층에 포함된 제1입자 직경의 약 1% 이상 약 20% 미만이 갭 필 층 표면 즉 갭 필 층의 최상부면에 노출 될 수도 있고, 제1입자 위로 갭 필 레진이 있어서 요철을 발생할 수 도 있다. 상기 범위에서, 패턴층으로부터 출사되는 광의 명암비 개선 효과를 유지하면서 방현 효과를 낼 수 있다.In one embodiment, less than about 1% and less than about 20% of the first particle diameter included in the gap fill layer may be exposed to the top surface of the gap fill layer surface, i.e., the gap fill layer, So that unevenness may occur. Within this range, an antiglare effect can be obtained while maintaining the effect of improving the contrast ratio of light emitted from the pattern layer.
일 구체예에서, 패턴층(210)의 정상부인 제1면(214)과 갭 필 층(220)의 최상부면 간의 최대 거리('살 두께'라고도 함)는 약 0㎛ 초과 약 15㎛ 이하, 바람직하게는 약 5㎛ 내지 약 10㎛가 될 수 있다. 상기 범위에서, 패턴층의 정상부로부터 나오는 광의 시인성 개선 효과에 영향을 주지 않고 방현 효과를 충분히 낼 수 있다. 종래 방현 필름을 명암비 개선 광학 필름에 적층하는 경우 패턴층으로부터 출사되는 광은 방현 필름을 구성하는 필름을 경유하여 방현 입자에 도달할 수 밖에 없다. 본 발명에서는 상술 살 두께에 갭 필 층 중 매트릭스와 제1입자의 굴절률 차이의 절대값을 약 0 내지 약 0.03으로 함으로써 측면 시인성 개선 효과도 내면서 외부 요철에 의해 방현 효과도 낼 수 있도록 하였다.In one embodiment, the maximum distance (also referred to as a "thickness") between the top surface 214 of the pattern layer 210 and the top surface of the gap fill layer 220 is greater than about 0 μm and not greater than about 15 μm, Preferably from about 5 占 퐉 to about 10 占 퐉. In the above range, the effect of improving the visibility of the light coming from the top of the pattern layer is not affected, and the antiglare effect can be sufficiently obtained. When the conventional antiglare film is laminated on the optical film for improving the contrast ratio, the light emitted from the pattern layer can not reach the antiglare particles via the film constituting the antiglare film. In the present invention, by setting the absolute value of the refractive index difference of the matrix and the first particle in the gap fill layer to about 0 to about 0.03, the side visibility can be improved and the antiglare effect can be obtained by the external irregularity.
제1입자(230)는 매트릭스로부터 입사된 광을 산란시켜 방현 효과를 내는 입자를 포함할 수 있다. 제1입자는 구형 또는 무정형의 입자를 포함할 수 있고, 바람직하게는 구형의 입자를 포함할 수 있다. 이를 통해, 갭 필 층 표면에서 광을 균일하게 산란시킴으로써 외관을 좋게 할 수 있다. The first particles 230 may include particles that scatter the light incident from the matrix to provide an anti-glare effect. The first particle may comprise spherical or amorphous particles, and may preferably comprise spherical particles. As a result, the appearance can be improved by uniformly scattering light on the surface of the gap fill layer.
제1입자는 평균 입경(D50)이 약 0㎛ 초과 약 20㎛ 이하, 바람직하게는 약 2㎛ 내지 약 15㎛, 더 바람직하게는 약 2㎛ 내지 약 10㎛가 될 수 있다. 상기 범위에서, 갭 필 층에 포함될 수 있고, 방현 효과를 낼 수 있다.The first particles may have an average particle diameter (D50) of greater than about 0 microns but not greater than about 20 microns, preferably from about 2 microns to about 15 microns, more preferably from about 2 microns to about 10 microns. In the above range, it can be included in the gap fill layer, and an antiglare effect can be obtained.
제1입자의 평균 입경은 양각의 광학 패턴의 정상부인 제1면의 폭 또는 양각의 광학 패턴의 최대폭 또는 평탄부의 최대 폭보다 작을 수 있다. 이러한 경우, 방현 효과가 나올 수 있고 모아레가 발생하지 않을 수 있다.The average particle diameter of the first particles may be smaller than the width of the first surface which is the top of the positive optical pattern or the maximum width of the optical pattern of the positive or the maximum width of the flat portion. In such a case, an antiglare effect may be produced and moire may not occur.
제1입자(230)는 매트릭스 대비 굴절률 차이의 절대값이 약 0 내지 약 0.03인 굴절률을 갖는 입자이며, 이에 따른 하부의 시인성 효과를 유지할 수 있다. 패턴층으로부터 입사된 광에 대해 방현 효과를 낼 수 있다. 일 구체예에서 제1입자는 매트릭스 대비 굴절률이 동일하거나 낮을 수 있다.The first particles 230 are particles having an absolute refractive index difference of about 0 to about 0.03 with respect to the matrix, and the lower visibility effect can be maintained. An antiglare effect can be obtained with respect to the light incident from the pattern layer. In one embodiment, the first particles may have the same or lower refractive index than the matrix.
제1입자는 통상의 방현 입자로서 유기 입자, 무기 입자, 유-무기 하이브리드 입자 중 하나 이상을 포함할 수 있다. 유기 입자는 폴리메틸메타아크릴레이트, 폴리스티렌, 또는 폴리메틸메타아크릴레이트와 스티렌의 공중합체로 형성될 수 있지만, 이에 제한되지 않는다. 무기 입자는 실리카, 티타니아, 지르코니아, 알루미나 등을 포함할 수 있지만, 이에 제한되지 않는다. 바람직하게는, 유기 입자, 더 바람직하게는 폴리메틸메타아크릴레이트 입자를 사용함으로써 매트릭스와의 상용성을 좋게 할 수 있다.The first particle may include at least one of organic particles, inorganic particles, and organic-inorganic hybrid particles as conventional antiglare particles. The organic particles may be formed of polymethylmethacrylate, polystyrene, or copolymers of polymethylmethacrylate and styrene, but are not limited thereto. The inorganic particles may include, but are not limited to, silica, titania, zirconia, alumina, and the like. Preferably, the compatibility with the matrix can be improved by using organic particles, more preferably polymethylmethacrylate particles.
제1 입자는 굴절률이 약 0 초과 약 1.53 이하, 구체적으로 약 1.43 내지 약 1.53, 더욱 구체적으로 약 1.43 내지 약 1.525 가 될 수 있다.The first particle may have a refractive index of greater than about 0 to about 1.53, specifically from about 1.43 to about 1.53, and more specifically from about 1.43 to about 1.525.
매트릭스는 갭 필 층을 지지하고, 갭 필 층 표면에 제1입자가 노출되도록 지지할 수 있다. 매트릭스는 제1입자 대비 굴절률 차이의 절대값 약 0 내지 약 0.03을 확보할 수 있는 갭 필 층용 조성물로 형성될 수 있다. 매트릭스는 굴절률이 약 0 초과 약 1.53 이하, 구체적으로 약 1.43 내지 약 1.53, 더욱 구체적으로 약 1.43 내지 약 1.525 가 될 수 있다.The matrix can support the gap fill layer and support the first particle exposed on the surface of the gap fill layer. The matrix may be formed of a composition for a gap fill layer capable of securing an absolute value of the refractive index difference of about 0 to about 0.03 with respect to the first particles. The matrix may have a refractive index of greater than about 0 to about 1.53, specifically from about 1.43 to about 1.53, and more specifically from about 1.43 to about 1.525.
갭 필 층용 조성물은 광경화형 화합물, (메트)아크릴계 모노머, 개시제, 제1입자를 포함할 수 있다.The composition for the gap fill layer may comprise a photocurable compound, a (meth) acrylic monomer, an initiator, and a first particle.
광경화형 화합물은 UV 경화성기 예를 들면 (메트)아크릴레이트기 또는 에폭시기를 갖는 화합물(올리고머, 수지 중 1종 이상)을 포함할 수 있다. 광경화형 화합물은 2관능 이상의 다관능 (메트)아크릴계 올리고머, 이로부터 형성된 수지 중 하나 이상을 포함할 수 있다. 광경화형 화합물은 다가 알코올과 (메트)아크릴산의 에스테르와 같은 다관능의 (메트)아크릴레이트, 또는 다가 알코올, 이소시아네이트계 화합물, (메트)아크릴산의 히드록시 에스테르로부터 합성되는 다관능의 우레탄 (메트)아크릴레이트 중 하나 이상을 포함할 수 있다. (메트)아크릴게 모노머는 상기 패턴층용 조성물에서 상술된 (메트)아크릴계 모노머 중 하나 이상을 포함할 수 있다. 개시제는 상기 패턴층용 조성물에서 상술된 개시제 중 하나 이상을 포함할 수 있다. 제1입자는 상기에서 상술된 바와 같다.The photocurable compound may include a compound having a UV curable group such as a (meth) acrylate group or an epoxy group (at least one of oligomers and resins). The photocurable compound may include at least one of a bifunctional or higher functional (meth) acrylic oligomer and a resin formed therefrom. The photocurable compound is a polyfunctional urethane (meth) acrylate synthesized from a polyfunctional (meth) acrylate such as a polyhydric alcohol and an ester of (meth) acrylic acid, or a polyhydric alcohol, an isocyanate compound, or a hydroxy ester of (meth) Acrylate. &Lt; / RTI &gt; The (meth) acrylic monomer may include at least one of the above-mentioned (meth) acrylic monomers in the composition for a pattern layer. The initiator may include one or more of the initiators described above in the composition for a pattern layer. The first particle is as described above.
갭 필 층용 조성물은 분산제, 소포제, 레벨링제, 슬립제, 산화방지제, 자외선 흡수제, 광 안정제, 내지문성제 등 통상의 첨가제를 더 포함할 수 있다. The composition for the gap fill layer may further contain conventional additives such as a dispersant, a defoaming agent, a leveling agent, a slip agent, an antioxidant, an ultraviolet absorber, a light stabilizer, and a filler.
예를 들면, 레벨링제로 UV 반응성 실리콘 첨가제(예:UV3500) 등을 사용할 수 있다. 예를 들면, 분산제로서 고분자량의 block copolymer의 탈응집형 분산제(예: Disperbyk-2163) 등을 사용할 수 있다. 예를 들면 내지문성제로 UV 경화성 불소계 아크릴계 화합물(예: KY 1200 1203) 등을 사용할 수 있다.For example, a UV-reactive silicone additive such as UV3500 may be used as a leveling agent. For example, a deagglomeration type dispersant (e.g., Disperbyk-2163) of a block copolymer having a high molecular weight may be used as a dispersant. For example, a UV curable fluorine-based acrylic compound (e.g., KY 1200 1203) or the like may be used.
갭 필 층용 조성물은 용매를 포함하지 않는 무 용제 타입이 될 수 있으나 용매를 더 포함하여 갭 필 층 형성을 용이하게 할 수 있다. 용매는 통상의 용매를 사용할 수 있는데, 예를 들면, 프로필렌글리콜 모노메틸 에테르 아세테이트, 메틸이소부틸케톤 중 하나 이상을 포함할 수 있지만, 이에 제한되지 않는다.The composition for the gap fill layer may be a solventless type that does not contain a solvent, but it may further include a solvent to facilitate formation of a gap fill layer. The solvent may be any conventional solvent, and may include, but is not limited to, at least one of propylene glycol monomethyl ether acetate and methyl isobutyl ketone.
갭 필 층용 조성물은 제1입자(230) 대비 굴절률이 높은 제2입자를 더 포함할 수 있다. 이를 통해, 갭 필 층용 조성물의 경화시 매트릭스와 제1입자 간의 굴절률 차이의 절대값 약 0 초과 약 0.03 이하를 확보할 수 있다. The composition for the gap fill layer may further include second particles having a higher refractive index than the first particles 230. This makes it possible to ensure that the absolute value of the difference in refractive index between the matrix and the first particle during curing of the composition for the gap fill layer exceeds about 0 to about 0.03.
제2입자는 굴절률이 약 1.8 이상, 바람직하게는 약 2.0 이상, 더 바람직하게는 약 2.0 내지 약 3.0이 될 수 있다. 상기 범위에서, 갭 필 층의 굴절률 확보가 용이할 수 있다.The second particle may have a refractive index of at least about 1.8, preferably at least about 2.0, more preferably from about 2.0 to about 3.0. Within this range, the refractive index of the gap fill layer can be easily secured.
제2입자는 상기 패턴층에서 상술하였던 고굴절률의 무기 입자와 실질적으로 동일한 입자를 포함할 수 있다. 바람직하게는, 제2입자는 지르코니아를 포함할 수 있다. 제2입자의 평균입경(D50)은 약 5nm 내지 약 80nm가 될 수 있다. 상기 평균입경(D50)은 당업자에게 알려진 통상의 방법으로 측정할 수 있다. 상기 범위에서, 고굴절 층의 굴절율을 높이는 효과가 있을 수 있다.The second particle may include particles substantially the same as the high refractive index inorganic particles described above in the pattern layer. Preferably, the second particle may comprise zirconia. The average particle size (D50) of the second particles may be from about 5 nm to about 80 nm. The average particle diameter (D50) can be measured by a conventional method known to a person skilled in the art. Within this range, there may be an effect of increasing the refractive index of the high-refraction layer.
제2입자는 갭 필 층용 조성물 또는 갭 필 층 중 약 10중량% 내지 약 80중량%, 바람직하게는 약 10중량% 내지 약 75중량%, 약 15 중량% 내지 약 70중량%로 포함될 수 있다. 상기 범위에서, 분산성을 유지하면서 층의 경도를 유지하는 효과가 있을 수 있다.The second particles may comprise from about 10 wt% to about 80 wt%, preferably from about 10 wt% to about 75 wt%, and from about 15 wt% to about 70 wt% of the composition or gap fill layer for the gap fill layer. Within this range, there may be an effect of maintaining the hardness of the layer while maintaining the dispersibility.
갭 필 층(220)의 최대 두께는 약 0㎛ 초과 약 30㎛ 이하, 예를 들면 약 0㎛ 초과 약 20㎛ 이하가 될 수 있다. 상기 범위에서, 컬(curl)과 같은 휨 발생을 막을 수 있다.The maximum thickness of the gap fill layer 220 may be greater than about 0 micrometers but not greater than about 30 micrometers, e.g., greater than about 0 micrometers but less than about 20 micrometers. In this range, it is possible to prevent the occurrence of warpage such as curl.
명암비 개선층(200) 중 제1입자(230)은 약 1중량% 내지 약 50중량%, 바람직하게는 약 2중량% 내지 약 40중량%로 포함될 수 있다. 상기 범위에서, 명암비 개선 효과를 유지하면서 방현 효과도 낼 수 있다.The first particles 230 of the contrast enhancement layer 200 may be included in an amount of about 1 wt% to about 50 wt%, preferably about 2 wt% to about 40 wt%. In the above range, the antiglare effect can be obtained while maintaining the effect of improving the contrast ratio.
명암비 개선 광학 필름(10)의 헤이즈는 약 0% 이상 약 35% 이하가 될 수 있다. 상기 범위에서 광학표시장치에 사용될 수 있다.The haze of the contrast improving optical film 10 may be about 0% or more and about 35% or less. And can be used in an optical display device in the above range.
이하, 도 2를 참조하여 본 발명의 일 실시예에 따른 편광판을 설명한다. 도 2는 본 발명의 일 실시예에 따른 편광판의 단면도이다.Hereinafter, a polarizing plate according to an embodiment of the present invention will be described with reference to FIG. 2 is a cross-sectional view of a polarizer according to an embodiment of the present invention.
도 2를 참조하면, 편광판(20)은 편광필름(300), 명암비 개선 광학 필름을 포함하고, 명암비 개선 광학 필름은 본 발명의 일 실시예에 따른 명암비 개선 광학 필름을 포함할 수 있다.Referring to FIG. 2, the polarizing plate 20 includes a polarizing film 300 and a contrast ratio improving optical film. The contrast ratio improving optical film may include a contrast ratio improving optical film according to an embodiment of the present invention.
명암비 개선 광학 필름은 편광필름(300)의 광출사면에 형성될 수 있다. 명암비 개선 광학 필름은 편광필름(300)을 투과한 편광을 확산시켜 정면 명암비, 측면 명암비를 개선하고, 시야각을 개선시킬 수 있다. The contrast ratio improving optical film may be formed on the light exit surface of the polarizing film 300. The contrast ratio improving optical film diffuses the polarized light transmitted through the polarizing film 300 to improve the front contrast ratio, the side contrast ratio, and improve the viewing angle.
편광필름(300)은 액정패널로부터 입사된 광을 편광시켜 명암비 개선층(200)로 투과시킬 수 있다. 편광필름(300)은 명암비 개선층(200)의 광입사면에 형성되어 있다.The polarizing film 300 can transmit the light incident from the liquid crystal panel to the contrast enhancing layer 200 by polarizing the light. The polarizing film 300 is formed on the light incident surface of the contrast enhancing layer 200.
편광필름(300)은 편광자를 포함할 수 있다. 구체적으로, 편광자는 폴리비닐알콜계 필름을 1축 연신하여 제조되는 폴리비닐알콜계 편광자, 또는 폴리비닐알콜계 필름을 탈수하여 제조되는 폴리엔계 편광자를 포함할 수 있다. 편광자는 두께가 5㎛ 내지 40㎛가 될 수 있다. 상기 범위에서, 광학표시장치에 사용될 수 있다.The polarizing film 300 may include a polarizer. Specifically, the polarizer may include a polyvinyl alcohol polarizer produced by uniaxially stretching a polyvinyl alcohol film, or a polyene polarizer produced by dehydrating a polyvinyl alcohol film. The polarizer may have a thickness of 5 占 퐉 to 40 占 퐉. In the above range, it can be used in an optical display device.
편광필름(300)은 편광자 및 편광자의 일면 즉 편광자의 광입사면에 형성된 보호층을 포함할 수 있다. 보호층은 편광자를 보호하여 편광판의 신뢰성을 높이고 편광판의 기계적 강도를 높일 수 있다. 보호층은 광학적으로 투명한, 보호 필름 또는 보호 코팅층 중 하나 이상을 포함할 수 있다. 보호층은 상기에서 상술한 바와 같다.The polarizing film 300 may include a polarizer and a protective layer formed on one surface of the polarizer, that is, a light incident surface of the polarizer. The protective layer can protect the polarizer, thereby increasing the reliability of the polarizer and increasing the mechanical strength of the polarizer. The protective layer may comprise one or more of an optically transparent, protective film or protective coating layer. The protective layer is as described above.
편광판은 통상의 방법으로 형성될 수 있다. 예를 들면, 상술한 방법으로 명암비 개선 광학 필름을 제조하고, 명암비 개선 광학 필름 중 제1수지층을 매개로 편광필름을 접착시켜 제조될 수 있다. 제1수지층은 편광필름에 대한 점착력이 우수하다. The polarizing plate can be formed by a conventional method. For example, the optical film may be manufactured by preparing an optical film having improved contrast ratio by the above-described method, and bonding the polarizing film to the first optical film through the first resin layer. The first resin layer has excellent adhesion to the polarizing film.
본 발명의 액정표시장치는 본 발명의 편광판을 포함할 수 있다. 일 구체예에서, 액정패널에 대해 시인측 편광판으로 포함할 수 있다. 상기 "시인측 편광판"은 액정패널에 대해 화면쪽 즉 광원쪽에 대향하여 배치되는 것이다.The liquid crystal display device of the present invention may include the polarizing plate of the present invention. In one embodiment, the liquid crystal panel can be included as a viewing side polarizing plate. The " viewer-side polarizing plate " is disposed opposite to the screen side, i.e., the light source side, with respect to the liquid crystal panel.
일 구체예에서, 액정표시장치는 백라이트 유닛, 제1편광판, 액정패널, 제2편광판이 순차적으로 적층되고, 제2편광판은 본 발명의 편광판을 포함할 수 있다. 액정패널은 VA(vertical alignment) 모드, IPS 모드, PVA(patterned vertical alignment) 모드 또는 S-PVA(super-patterned vertical alignment) 모드를 채용할 수 있지만, 이에 제한되지 않는다. 다른 구체예에서, 액정패널에 대해 광원측 편광판으로 포함할 수 있다. 상기 "광원측 편광판"은 액정패널에 대해 광원쪽에 배치되는 것이다. 또 다른 구체예에서, 액정패널에 대해 시인측 편광판과 광원측 편광판 모두 본 발명의 편광판을 포함할 수 있다. In one embodiment, the liquid crystal display device may include a backlight unit, a first polarizing plate, a liquid crystal panel, and a second polarizing plate sequentially laminated, and the second polarizing plate may include the polarizing plate of the present invention. The liquid crystal panel may employ a VA (vertical alignment) mode, an IPS mode, a PVA (patterned vertical alignment) mode, or an S-PVA (super-patterned vertical alignment) mode. In another embodiment, it may be included as a light source side polarizing plate for a liquid crystal panel. The " light source side polarizing plate " is disposed on the light source side with respect to the liquid crystal panel. In another embodiment, both the viewing-side polarizing plate and the light-source-side polarizing plate with respect to the liquid crystal panel may include the polarizing plate of the present invention.
이하, 본 발명의 바람직한 실시예를 통해 본 발명의 구성 및 작용을 더욱 상세히 설명하기로 한다. 다만, 하기 실시예는 본 발명의 이해를 돕기 위한 것으로, 본 발명의 범위가 하기 실시예에 한정되지는 않는다.Hereinafter, the configuration and operation of the present invention will be described in more detail with reference to preferred embodiments of the present invention. However, the following examples are provided to aid understanding of the present invention, and the scope of the present invention is not limited to the following examples.
제조예Manufacturing example 1:  One: 패턴층용For pattern layer 조성물 제조 Composition manufacturing
지르코니아 함유 무용제 조액 HR-10-1(일본 촉매사, 지르코니아의 평균입경(D50):11nm, 고굴절률 화합물로 벤질아크릴레이트에 지르코니아가 80중량%로 분산됨, 굴절률 1.67) 73중량부, 트리메틸프로판트리아크릴레이트 22중량부를 혼합하고, 개시제 TPO LG(IGC 사) 4.5중량부, 이형제 BYK 3500 0.5중량부를 혼합하여 패턴층용 조성물을 제조하였다. 패턴층용 조성물의 굴절률은 1.60이었다. 패턴층용 조성물 중 고형분 기준으로 지르코니아는 51 중량%로 포함되어 있다.73 parts by weight of zirconia-containing solvent-free solution HR-10-1 (average particle diameter (D50) of zirconia in Japanese catalyst, 11 nm in refractive index, dispersion of zirconia in benzyl acrylate as 80% by weight in high refractive index compound, refractive index 1.67), trimethylpropane , And 4.5 parts by weight of initiator TPO LG (IGC) and 0.5 parts by weight of release agent BYK 3500 were mixed to prepare a composition for a pattern layer. The refractive index of the composition for a pattern layer was 1.60. The composition for a pattern layer contains zirconia in an amount of 51% by weight based on the solid content.
제조예Manufacturing example 2: 갭 필 층용 조성물 제조 2: Preparation of composition for gap fill layer
광경화형 화합물로 UP111(ENTIS사, 고형분 70중량%, 용매는 PEME(프로필렌글리콜 메틸 에테르)) 23중량부, SR833S(Sartomer사) 8.4중량부, HDDA(ENTIS사) 8중량부, PGME(프로필렌글리콜 모노메틸에테르 아세테이트) 46중량부, MIBK(메틸이소부틸케톤) 12중량부를 혼합하고 교반하였다. 교반이 완료된 후 개시제 Omnirad 184(IGC사) 1.15중량부, UV 반응성 실리콘 첨가제 UV3500 0.03중량부, 분산제 Disperbyk-2163 (BYK사) 0.07중량부, 내지문성제 KY1203 (Shin Etsu사) 0.05중량부를 넣고 교반하여 조액을 제조하였다.23 parts by weight of UP111 (solid content: 70% by weight, solvent: PEME (propylene glycol methyl ether)) as a photo-curable compound, 8.4 parts by weight of SR833S (Sartomer Co.), 8 parts by weight of HDDA (ENTIS) 46 parts by weight of monomethyl ether acetate) and 12 parts by weight of MIBK (methyl isobutyl ketone) were mixed and stirred. After the stirring was completed, 1.15 parts by weight of initiator Omnirad 184 (IGC), 0.03 part by weight of UV-reactive silicone additive UV3500, 0.07 part by weight of dispersant Disperbyk-2163 (BYK), and 0.05 part by weight of kneader KY1203 (Shin Etsu) The crude solution was prepared.
상기 조액에 유기 입자로 MSX-105(굴절률: 1.495, 폴리메틸메타아크릴레이트 입자, 평균입경(D50): 5.41㎛, 단분산 입자, 세키수이사)를 혼합하여 갭 필 층용 조성물을 제조하였다. 갭 필 층용 조성물의 고형분 기준 유기 입자는 6중량%로 포함되어 있다.A composition for a gap fill layer was prepared by mixing MSX-105 (refractive index: 1.495, polymethylmethacrylate particles, average particle diameter (D50): 5.41 占 퐉, monodispersed particles, Sekisui Chemical Co., Ltd.) as organic particles. The composition for the gap fill layer contains 6% by weight of solid-based organic particles.
제조예Manufacturing example 3: 갭 필 층용 조성물 제조 3: Preparation of composition for gap fill layer
제조예 2와 동일한 방법으로 조액을 제조하였다. The crude liquid was prepared in the same manner as in Production Example 2.
제조한 조액에 유기 입자로 MBX-2H(굴절률: 1.495, 폴리메틸메타아크릴레이트 입자, 평균입경(D50): 2.7㎛, 중분산 입자, 세키수이사)를 혼합하여 갭 필 층용 조성물을 제조하였다. 갭 필 층용 조성물의 고형분 기준 유기 입자는 6중량%로 포함되어 있다.MBX-2H (refractive index: 1.495, polymethylmethacrylate particles, average particle diameter (D50): 2.7 占 퐉, neutral dispersed particles, Sekisui Chemical Co., Ltd.) was mixed with the organic solvent to prepare a gap fill layer composition. The composition for the gap fill layer contains 6% by weight of solid-based organic particles.
제조예Manufacturing example 4: 갭 필 층용 조성물 제조 4: Preparation of composition for gap fill layer
광경화형 화합물로 UP111(ENTIS사, 고형분 70중량%, 용매는 PEME) 24중량부, 지르코니아 함유 무용제 조액 HR-10-1(일본 촉매사, 지르코니아의 평균입경(D50):11nm) 17중량부, PGME 46중량부, MIBK 12중량부를 혼합하고 교반하였다. 교반이 완료된 후 개시제 Omnirad 184(IGC사) 1.15중량부, UV 반응성 실리콘 첨가제 UV3500 0.03중량부, 분산제 Disperbyk-2163(BYK사) 0.07중량부, 내지문성제 KY1203 (Shin Etsu사) 0.05중량부를 넣고 교반하여 조액을 제조하였다.24 parts by weight of UP111 (solid content: 70% by weight, solvent: PEME) as a photo-curable compound, 17 parts by weight of zirconia-containing solvent solution HR-10-1 (Japanese Catalyst, average particle diameter of zirconia (D50) 46 parts by weight of PGME and 12 parts by weight of MIBK were mixed and stirred. After the stirring was completed, 1.15 parts by weight of initiator Omnirad 184 (IGC), 0.03 part by weight of UV-reactive silicone additive UV3500, 0.07 part by weight of dispersant Disperbyk-2163 (BYK), and 0.05 part by weight of kneader KY1203 (Shin Etsu) The crude solution was prepared.
상기 조액에 유기 입자로 MSX-105(굴절률: 1.495, 폴리메틸메타아크릴레이트 입자, 평균입경(D50): 5.41㎛, 단분산 입자, 세키수이사)를 혼합하여 갭 필 층용 조성물을 제조하였다. 갭 필 층용 조성물의 고형분 기준 유기 입자는 6중량%로 포함되어 있다.A composition for a gap fill layer was prepared by mixing MSX-105 (refractive index: 1.495, polymethylmethacrylate particles, average particle diameter (D50): 5.41 占 퐉, monodispersed particles, Sekisui Chemical Co., Ltd.) as organic particles. The composition for the gap fill layer contains 6% by weight of solid-based organic particles.
제조예Manufacturing example 5: 갭 필 층용 조성물 제조 5: Preparation of composition for gap fill layer
제조예 2와 동일한 방법으로 조액을 제조하였다. The crude liquid was prepared in the same manner as in Production Example 2.
제조한 조액에 유기 입자로 SMX-5R(굴절률: 1.555, 폴리스티렌-폴리메틸메타아크릴레이트 공중합체 입자, 평균입경(D50): 5㎛, 다분산 입자, 세키수이사)를 혼합하여 갭 필 층용 조성물을 제조하였다. 갭 필 층용 조성물의 고형분 기준 유기 입자는 6중량%로 포함되어 있다.A composition for a gap fill layer was prepared by mixing SMX-5R (refractive index: 1.555, polystyrene-polymethylmethacrylate copolymer particles, average particle size (D50): 5 占 퐉, polydisperse particles, . The composition for the gap fill layer contains 6% by weight of solid-based organic particles.
제조예Manufacturing example 6: 갭  6: Gap 필층용Peel layer 조성물 제조 Composition manufacturing
제조예 2와 동일한 방법으로 조액을 제조하였다. The crude liquid was prepared in the same manner as in Production Example 2.
제조한 조액에 유기 입자로 SBX-4(굴절률:1.595, 폴리스티렌 입자, 평균입경(D50): 4㎛, 다분산 입자, 세키수이사)를 혼합하여 갭 필 층용 조성물을 제조하였다. 갭 필 층용 조성물의 고형분 기준 유기 입자는 6중량%로 포함되어 있다.SBX-4 (refractive index: 1.595, polystyrene particles, average particle diameter (D50): 4 占 퐉, polydisperse particles, Sekisui Co., Ltd.) was mixed with the organic solvent to prepare a gap fill layer composition. The composition for the gap fill layer contains 6% by weight of solid-based organic particles.
제조예Manufacturing example 7: 갭  7: Gap 필층용Peel layer 조성물 제조 Composition manufacturing
제조예 2와 동일한 방법으로 조액을 제조하였다. 입자를 포함시키지 않았다.The crude liquid was prepared in the same manner as in Production Example 2. The particles were not included.
제조예Manufacturing example 8: 갭  8: Gap 필층용Peel layer 조성물 제조 Composition manufacturing
광경화형 화합물로 UP111(ENTIS사, 고형분 70중량%, 용매는 PEME) 38.5중량부, 지르코니아 함유 무용제 조액 HR-10-1(일본 촉매사, 지르코니아의 평균입경(D50):11nm, 고굴절률 화합물로 벤질아크릴레이트에 지르코니아가 80중량%로 분산됨) 6.5중량부, PGME 42중량부, MIBK 12중량부를 혼합하고 교반하였다. 교반이 완료된 후 개시제 Omnirad 184(IGC사) 1.15중량부, UV 반응성 실리콘 첨가제 UV3500 0.03중량부, 분산제 Disperbyk-2163(BYK사) 0.07중량부, 내지문성제 KY1203 (Shin Etsu사) 0.05중량부를 넣고 교반하여 조액을 제조하였다.38.5 parts by weight of UP111 (solid content: 70% by weight, solvent: PEME) as a photo-curable compound, 38.5 parts by weight of zirconia-containing solvent solution HR-10-1 (Japan Catalyst, average particle diameter of zirconia (D50) 6.5 parts by weight of zirconia dispersed in benzyl acrylate at 80% by weight), 42 parts by weight of PGME and 12 parts by weight of MIBK were mixed and stirred. After the stirring was completed, 1.15 parts by weight of initiator Omnirad 184 (IGC), 0.03 part by weight of UV-reactive silicone additive UV3500, 0.07 part by weight of dispersant Disperbyk-2163 (BYK), and 0.05 part by weight of kneader KY1203 (Shin Etsu) The crude solution was prepared.
상기 조액에 유기 입자로 MXS-105(굴절률: 1.495, 폴리메틸메타아크릴레이트 입자, 평균입경(D50): 5.41㎛, 단분산 입자, 세키수이사)를 혼합하여 갭 필 층용 조성물을 제조하였다. 갭 필 층용 조성물의 고형분 기준 유기 입자는 6중량%, 지르코니아는 16중량%로 포함되어 있다.MXS-105 (refractive index: 1.495, polymethylmethacrylate particles, average particle diameter (D50): 5.41 mu m, monodispersed particles, Sekisui Co., Ltd.) was mixed with the above crude liquid to prepare a gap fill layer composition. The composition for the gap fill layer contains 6% by weight of solid particles based on solids, and 16% by weight of zirconia.
제조예Manufacturing example 9:  9: 패턴층용For pattern layer 조성물 제조 Composition manufacturing
지르코니아 함유 무용제 조액 HR-10-1(일본 촉매사, 지르코니아의 평균입경(D50):11nm, 고굴절률 화합물로 벤질 아크릴레이트에 지르코니아가80중량%로 분산되어 있음, 굴절률 1.67) 40 중량부, 트리메틸프로판트리아크릴레이트 60 중량부를 혼합하고, 개시제 TPO LG(IGC 사) 4.5중량부, 이형제 BYK 3500 0.5중량부를 혼합하여 패턴층용 조성물을 제조하였다. 패턴층용 조성물의 굴절률은 1.55이었다. 패턴층용 조성물 중 고형분 기준으로 지르코니아는 28중량%로 포함되어 있다. 40 parts by weight of a zirconia-containing solvent-free solution HR-10-1 (average particle diameter (D50) of zirconia of Japanese catalyst, 11 nm of high refractive index compound, dispersed in benzyl acrylate at 80% by weight of zirconia, refractive index of 1.67) , And 4.5 parts by weight of initiator TPO LG (IGC) and 0.5 part by weight of release agent BYK 3500 were mixed to prepare a composition for a pattern layer. The refractive index of the composition for a pattern layer was 1.55. In the composition for a pattern layer, zirconia is contained in an amount of 28% by weight based on the solid content.
실시예Example 1 One
보호층으로 폴리에틸렌테레프탈레이트 필름(SKC사, 두께:40㎛)의 일면에 제조예 1의 패턴층용 조성물을 코팅하여 코팅층을 제조하였다. 양각의 프리즘 패턴과 평탄부가 형성된 광학 필름을 이용해서 상기 코팅층에 패턴과 평탄부를 인가하고 경화시켜 패턴층을 형성하였다. A coating layer was prepared by coating the composition for a pattern layer of Production Example 1 on one side of a polyethylene terephthalate film (SKC, thickness: 40 탆) as a protective layer. A pattern and a flat part were applied to the coating layer using an optical film on which a prism pattern and a flat part were formed with a positive angle and cured to form a pattern layer.
상기 제조한 패턴층 상에 제조예 2의 갭 필 층용 조성물을 #18로 도포하고 80℃에서 2분 동안 건조시키고 광경화시켜 명암비 개선 광학 필름을 제조하였다. 제조한 명암비 개선 광학 필름 중 광학 패턴, 평탄부의 구체적인 사양을 하기 표 1에 나타내었다. The composition for gap fill layer of Production Example 2 was coated with # 18 on the prepared pattern layer, dried at 80 ° C for 2 minutes, and photocured to prepare an optical film having improved contrast ratio. Specific specifications of the optical pattern and the flat part in the optical film having the improved contrast ratio are shown in Table 1 below.
폴리비닐알콜 필름을 60℃에서 3배 연신하고 요오드를 흡착시킨 후 40℃의 붕산 수용액에서 2.5배 연신하여 편광자를 제조하였다. 상기 명암비 개선 광학 필름 중 보호층의 다른 일면에 편광자를 접착제로 접착시켜 편광판을 제조하였다. The polyvinyl alcohol film was stretched three times at 60 ° C, adsorbed iodine, and then stretched 2.5 times in an aqueous boric acid solution at 40 ° C to prepare a polarizer. A polarizing plate was prepared by adhering a polarizer to the other side of the protective layer among the contrast improving optical films with an adhesive.
실시예Example 2 2
실시예 1에서, 제조예 2의 갭 필 층용 조성물 대신에 제조예 3의 갭 필 층용 조성물을 사용한 것을 제외하고는 동일한 방법으로 명암비 개선 광학 필름과 편광판을 제조하였다.A contrast ratio improving optical film and a polarizing plate were produced in the same manner as in Example 1, except that the composition for a gap-fill layer in Production Example 3 was used in place of the composition for a gap-fill layer in Production Example 2. [
실시예Example 3 3
실시예 1에서, 제조예 2의 갭 필 층용 조성물 대신에 제조예 8의 갭 필 층용 조성물을 사용한 것을 제외하고는 동일한 방법으로 명암비 개선 광학 필름과 편광판을 제조하였다.A contrast ratio improving optical film and a polarizing plate were prepared in the same manner as in Example 1, except that the composition for a gap-fill layer in Production Example 8 was used in place of the composition for a gap-fill layer in Production Example 2.
비교예Comparative Example 1 내지  1 to 비교예Comparative Example 4 4
실시예 1에서, 제조예 2의 갭 필 층용 조성물 대신에 하기 표 2의 갭 필 층용 조성물을 사용한 것을 제외하고는 동일한 방법으로 명암비 개선 광학 필름과 편광판을 제조하였다.In Example 1, a contrast ratio improving optical film and a polarizing plate were prepared in the same manner as in Production Example 2, except that the composition for a gap-fill layer in Table 2 was used in place of the composition for a gap-fill layer.
비교예Comparative Example 5 5
실시예 3에서, 제조예 1의 패턴층 조성물 대신 제조예 9의 패턴층 조성물을 사용한 것을 제외하고는 동일한 방법으로 명암비 개선 광학 필름과 편광판을 제조하였다A contrast ratio improving optical film and a polarizing plate were produced in the same manner as in Example 3, except that the pattern layer composition of Production Example 9 was used instead of the pattern layer composition of Production Example 1
참조예Reference Example 1 One
실시예 1과 동일한 방법으로 편광자를 제조하였다. 편광자의 일면에 보호층으로 폴리에틸렌테레프탈레이트 필름(SKC사, 두께:40㎛)을 접착제로 접착시켜 편광판을 제조하였다.A polarizer was prepared in the same manner as in Example 1. A polarizing plate was prepared by adhering a polyethylene terephthalate film (SKC, thickness: 40 mu m) as a protective layer to one surface of a polarizer with an adhesive.
Figure PCTKR2018008890-appb-T000001
Figure PCTKR2018008890-appb-T000001
실시예와 비교예의 명암비 개선 광학 필름, 편광판에 대해 하기 물성을 평가하고, 그 결과를 하기 표 2에 나타내었다.The following properties of the optical film and the polarizing plate were evaluated, and the results are shown in Table 2 below.
명암비 개선 광학 필름의 헤이즈와 전광선 투과율( 단위:% ): 헤이즈와 투과율은 Nippon Denshok사NDH 2000로 측정하였다. NDH2000은 400nm 에서 700nm의 파장범위에서 DF(확산 투과광). PT(평행투과광), TT(전투과광), Haze를 측정한다. The haze and transmittance ( unit:% ) of haze and transmittance of the optical film were measured by NDH 2000 manufactured by Nippon Denshok. NDH2000 is DF (diffuse transmitted light) in the wavelength range of 400nm to 700nm. Measure PT (parallel transmitted light), TT (total transmitted light), and haze.
DF : 램프에서 광이 샘플을 통과하여 확산되어 투과되는 빛의 합DF: The sum of the light that is diffused through the sample in the lamp and transmitted
PT : 램프에서 광이 샘플을 통과하여 직진하여 투과되는 빛의 합PT: Sum of the light transmitted through the sample straight through the light in the lamp
TT : 확산투과광과 평행투과광의 합TT: Sum of diffuse transmission light and parallel transmission light
Haze : 샘플을 투과하여 나타나는 흐림도의 정도Haze: The degree of cloudiness that appears through the sample
Haze(%)=DF(확산광)/TT(전투과광)x100Haze (%) = DF (diffused light) / TT (total transmitted light) x100
측면 명암비( 단위:% )와 시야각( 단위:° ): 실시예와 비교예의 편광판에 대해 측면 명암비, 1/2 시야각(상하, 좌우)을 평가하고, 그 결과를 하기 표 2에 나타내었다. 측면 명암비, 1/2 시야각은 하기의 방법으로 액정표시장치용 모듈을 제조하고 평가하였다. Side Contrast Ratio ( Unit:% ) and Viewing Angle ( Unit: ° ) : The side contrast ratio and 1/2 viewing angle (upper and lower, left and right) were evaluated for the polarizing plates of Examples and Comparative Examples, and the results are shown in Table 2 below. Side contrast ratio, and 1/2 viewing angle were manufactured and evaluated for the liquid crystal display device module in the following manner.
제1편광판의 제조Preparation of first polarizing plate
폴리비닐알콜 필름을 60℃에서 3배 연신하고 요오드를 흡착시킨 후 40℃의 붕산 수용액에서 2.5배 연신하여 제1편광자를 제조하였다. 제1편광자의 양면에 기재층으로 트리아세틸셀룰로스 필름(두께 80㎛)을 편광판용 접착제(Z-200, Nippon Goshei사)로 접착시켜 제1편광판을 제조하였다.The polyvinyl alcohol film was stretched three times at 60 DEG C, adsorbed to iodine, and then stretched 2.5 times in an aqueous boric acid solution at 40 DEG C to prepare a first polarizer. A triacetyl cellulose film (thickness: 80 占 퐉) was bonded to both surfaces of the first polarizer with a polarizer adhesive (Z-200, manufactured by Nippon Goshei) to prepare a first polarizer plate.
액정표시장치용 모듈의 제조Manufacture of Module for Liquid Crystal Display
상기 제조한 제1편광판, 액정패널(PVA 모드), 상기 실시예와 비교예에서 제조한 편광판을 순차적으로 조립하여 액정표시장치용 모듈을 제조하였다. 실시예와 비교예에서 제조한 편광판을 시인측 편광판으로 조립하였으며, 갭 필 층이 시인측으로 최외곽에 배치되도록 하였다.The first polarizing plate, the liquid crystal panel (PVA mode), and the polarizing plates prepared in the above-mentioned Examples and Comparative Examples were sequentially assembled to prepare a module for a liquid crystal display device. The polarizing plates prepared in Examples and Comparative Examples were assembled with a viewer-side polarizing plate, and the gap fill layer was arranged at the outermost side on the viewing side.
LED 광원, 도광판, 액정표시장치용 모듈을 조립하여 1변 에지형 LED 광원을 포함하는 액정표시장치(실시예 및 비교예의 액정표시장치용 모듈의 구성을 제외하고Samsung LED TV(UN32H5500)와 동일 구성)를 제조하였다.A liquid crystal display device including a LED light source, a light guide plate, and a module for a liquid crystal display device and including a one-sided edge type LED light source (same configuration as the Samsung LED TV (UN32H5500) except for the configuration of the module for the liquid crystal display device of the embodiment and the comparative example ).
EZCONTRAST X88RC(EZXL-176R-F422A4, ELDIM사)를 이용하여 구면 좌표계 측면(0°, 60°)에 대하여 백색 모드(white mode), 흑색 모드(black mode) 각각에서 휘도값을 측정하였다. 측면 명암비는 구면 좌표계 (0°, 60°)에서 흑색 모드의 휘도값에 대한 백색 모드의 휘도값의 비로 계산하였다. 1/2 시야각은 백색 모드에서 정면 휘도의 1/2이 나타나는 각도로 하였다.The luminance values were measured in the white mode and the black mode with respect to the sides of the spherical coordinate system (0 °, 60 °) using an EZCONTRAST X88RC (EZXL-176R-F422A4, ELDIM). The side contrast ratio was calculated as the ratio of the luminance value of the white mode to the luminance value of the black mode in the spherical coordinate system (0 °, 60 °). The 1/2 viewing angle was set to an angle at which half of the front luminance was displayed in the white mode.
외광 산란 효과: 외광 산란은 60° 반사 광택도를 JIS Z8741, ISO 2813에 따라 BYK Gardner를 사용하여 측정하여 평가 하였다. 60° 반사 광택도가 최대 90 미만인 경우 외광 산란 효과가 "있음", 그렇지 않은 경우 "없음"으로 평가하였다. External light scattering effect : The external light scattering was evaluated by measuring the 60 degree reflection gloss using BYK Gardner according to JIS Z8741 and ISO 2813. [ When the 60 ° reflection gloss was less than 90, the external light scattering effect was evaluated as " Yes "
Figure PCTKR2018008890-appb-T000002
Figure PCTKR2018008890-appb-T000002
*굴절률 차이 1: 갭 필 층 중 매트릭스 굴절률과 제1입자의 굴절률 차이의 절대값* Difference in refractive index 1: Absolute value of the difference between the refractive index of the matrix and the refractive index of the first particle in the gap fill layer
*굴절률 차이 2: 패턴층 굴절률 - 갭 필 층의 굴절률Refractive index difference 2: pattern layer refractive index-refractive index of the gap fill layer
상기 표 2에서와 같이, 본 발명의 편광판은 정면 시인성과 측면 시인성 개선 효과가 우수하고 측면 명암비가 우수하며 입자에 의한 외광 산란 효과도 얻을 수 있다.As shown in Table 2, the polarizing plate of the present invention has an excellent effect of improving the front viewability and the side viewability, the side contrast ratio is excellent, and the external light scattering effect due to the particles can also be obtained.
반면에, 매트릭스와 제1입자 간의 굴절률 차이의 절대값이 본 발명의 범위를 벗어나고 패턴층과 갭필층의 굴절률 차이가 0.06 미만인 비교예 1, 매트릭스와 제1입자 간의 굴절률 차이의 절대값이 본 발명의 범위를 벗어나는 비교예 2, 비교예 3은 외광 산란 효과는 있으나 정면 시인성과 측면 시인성 개선 효과가 미약하고 측면 명암비도 좋지 않았다.On the other hand, in Comparative Example 1 in which the absolute value of the refractive index difference between the matrix and the first particle deviates from the range of the present invention and the refractive index difference between the pattern layer and the gap fill layer is less than 0.06, Of Comparative Example 2 and Comparative Example 3 had an effect of scattering external light, but the effect of improving the frontal viewability and side viewability was weak and the side contrast ratio was not good.
입자를 포함하지 않는 비교예 4는 외광 산란 효과가 없어서 외광 산란 효과를 얻기 위해 추가적으로 필름을 적층할 필요가 있어서 본 발명의 효과를 얻을 수 없었다. In Comparative Example 4, which does not contain particles, there is no external light scattering effect, and therefore, in order to obtain an external light scattering effect, it is necessary to further laminate the film, and the effect of the present invention can not be obtained.
매트릭스와 제1입자 간의 굴절률 차이의 절대값이 본 발명의 범위를 만족하지만 패턴층과 갭필층의 굴절률 차이가 본 발명의 범위를 벗어나는 비교예 5는 측면 명암비가 좋지 않았고 1/2 좌우 시야각이 좋지 않았다.In Comparative Example 5 in which the absolute value of the refractive index difference between the matrix and the first particle satisfies the range of the present invention but the refractive index difference between the pattern layer and the gap fill layer is outside the scope of the present invention, the side contrast ratio is poor, I did.
본 발명의 단순한 변형 내지 변경은 이 분야의 통상의 지식을 가진 자에 의하여 용이하게 실시될 수 있으며, 이러한 변형이나 변경은 모두 본 발명의 영역에 포함되는 것으로 볼 수 있다.It will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.

Claims (14)

  1. 보호층 및 상기 보호층 상에 형성된 패턴층을 포함하고, A protective layer and a pattern layer formed on the protective layer,
    상기 패턴층은 일면에 양각의 광학 패턴 및 상기 양각의 광학 패턴과 바로 이웃하는 상기 양각의 광학 패턴 사이에 평탄부를 구비하는 패턴부를 구비하고, 상기 광학 패턴은 밑각(θ)이 약 55° 내지 약 90°이고, 상기 패턴부는 하기 식 1을 만족하고,Wherein the pattern layer has a pattern portion having a flat portion between an optical pattern on the one side and a positive optical pattern of the positive angle adjacent to the optical pattern on the one side and the optical pattern has a base angle & 90 DEG, the pattern portion satisfies the following formula (1)
    <식 1><Formula 1>
    약 1 < P/W ≤ 약 10About 1 < P / W &lt; / = about 10
    (상기 식 1에서, P는 패턴부의 주기(단위:㎛),(In the above formula (1), P is the period (unit: mu m) of the pattern portion,
    W는 광학 패턴의 최대 폭(단위:㎛)),W is the maximum width (unit: 占 퐉) of the optical pattern)
    상기 패턴층의 일면과 직접적으로 접하는 갭 필(gap fill) 층을 더 포함하고,Further comprising a gap fill layer directly contacting one surface of the pattern layer,
    상기 갭 필 층은 매트릭스 및 상기 매트릭스에 포함된 제1입자들을 포함하고, Wherein the gap fill layer comprises a matrix and first particles contained in the matrix,
    상기 매트릭스와 상기 제1입자의 굴절률 차이의 절대값은 약 0 내지 약 0.03이고,The absolute value of the refractive index difference of the matrix and the first particle is from about 0 to about 0.03,
    상기 패턴층과 상기 갭 필 층의 굴절률 차이는 약 0.06 이상인 것인, 명암비 개선 광학 필름.Wherein a difference in refractive index between the pattern layer and the gap fill layer is about 0.06 or more.
  2. 제1항에 있어서, 상기 갭 필 층은 상기 제1입자 직경의 약 1% 이상 약 20% 미만의 높이의 요철을 포함하는, 명암비 개선 광학 필름.The optical film of claim 1, wherein the gap fill layer comprises irregularities of at least about 1% and less than about 20% of the first particle diameter.
  3. 제1항에 있어서, 상기 패턴층의 정상부인 제1면과 상기 갭 필 층의 최상부면 간의 최대 거리는 약 0㎛ 초과 약 15㎛ 이하인 것인, 명암비 개선 광학 필름.The optical film of claim 1, wherein a maximum distance between a top surface of the pattern layer and a top surface of the gap fill layer is greater than about 0 탆 and not greater than about 15 탆.
  4. 제1항에 있어서, 상기 제1입자의 평균 입경은 상기 양각의 광학 패턴의 정상부인 제1면의 폭보다 작은 것인, 명암비 개선 광학 필름.The optical film of claim 1, wherein an average particle diameter of the first particles is smaller than a width of a first surface which is a top portion of the optical pattern of the emboss.
  5. 제1항에 있어서, 상기 제1입자는 상기 갭 필 층 중 약 1중량% 내지 약 50중량%로 포함되는 것인, 명암비 개선 광학 필름.The optical film of claim 1, wherein the first particles are comprised between about 1% and about 50% by weight of the gap fill layer.
  6. 제1항에 있어서, 상기 제1입자는 방현 입자를 포함하는 것인, 명암비 개선 광학 필름.The optical film according to claim 1, wherein the first particles include antiglare particles.
  7. 제1항에 있어서, 상기 평탄부의 폭(L)에 대한 상기 양각의 광학 패턴의 최대폭(W)의 비율(W/L)은 약 0.1 내지 약 3인 것인, 명암비 개선 광학 필름.The optical film of claim 1, wherein the ratio (W / L) of the maximum width (W) of the optical pattern of the positive angle to the width (L) of the flat portion is about 0.1 to about 3.
  8. 제1항에 있어서, 상기 제1입자는 폴리메틸메타아크릴레이트, 폴리스티렌, 폴리메틸메타아크릴레이트와 스티렌의 공중합체 중 하나 이상으로 형성된 것인, 명암비 개선 광학 필름.The optical film according to claim 1, wherein the first particles are formed of at least one of polymethylmethacrylate, polystyrene, and a copolymer of polymethylmethacrylate and styrene.
  9. 제1항에 있어서, 상기 패턴층은 방향족기가 없는 수지, 고굴절의 무기 입자를 포함하는 패턴층용 조성물로 형성되는 것인, 명암비 개선 광학 필름.The optical film according to claim 1, wherein the pattern layer is formed of a composition for a pattern layer containing a resin having no aromatic group and inorganic particles having high refractive index.
  10. 제1항에 있어서, 상기 양각의 광학 패턴은 단면이 사다리꼴, 직사각형 또는 정사각형인 광학 패턴을 포함하는 것인, 명암비 개선 광학 필름.The optical film according to claim 1, wherein the relief optical pattern includes an optical pattern whose cross section is trapezoidal, rectangular or square.
  11. 제1항에 있어서, 상기 패턴층의 굴절률은 상기 갭 필 층의 굴절률보다 높은 것인, 명암비 개선 광학 필름.The optical film of claim 1, wherein the refractive index of the pattern layer is higher than the refractive index of the gap fill layer.
  12. 제1항에 있어서, 상기 갭 필 층은 상기 제1 입자보다 굴절률이 높은 제2입자를 더 포함하는 것인, 명암비 개선 광학 필름.The optical film of claim 1, wherein the gap fill layer further comprises second particles having a refractive index higher than that of the first particles.
  13. 편광필름; 및 상기 편광필름의 광출사면에 형성된 명암비 개선 광학 필름을 포함하고, 상기 명암비 개선 광학 필름은 제1항 내지 제12항 중 어느 한 항의 명암비 개선 광학 필름을 포함하는 것인, 편광판.Polarizing film; And a contrast ratio improving optical film formed on a light output surface of the polarizing film, wherein the contrast improving optical film includes the contrast ratio improving optical film according to any one of claims 1 to 12.
  14. 제13항의 편광판을 포함하는 액정표시장치.14. A liquid crystal display device comprising the polarizing plate of claim 13.
PCT/KR2018/008890 2017-08-28 2018-08-06 Optical film having improved contrast ratio, polarizing plate including same, and liquid crystal display device including same WO2019045300A1 (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009157323A (en) * 2007-12-28 2009-07-16 Toppan Printing Co Ltd Optical film, optical film manufacturing method, polarizing plate, and liquid crystal display device
JP5286219B2 (en) * 2009-09-30 2013-09-11 富士フイルム株式会社 Antiglare film and method for producing the same, antireflection film, polarizing plate, and image display device
US20140049822A1 (en) * 2012-08-17 2014-02-20 Corning Incorporated Display element having buried scattering anti-glare layer
KR20140142115A (en) * 2013-06-03 2014-12-11 코닝정밀소재 주식회사 Film for improving color sense and method for preparing the same
KR20160083794A (en) * 2015-09-08 2016-07-12 삼성에스디아이 주식회사 Module for liquid crystal display apparatus and liquid crystal display apparatus comprising the same

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009157323A (en) * 2007-12-28 2009-07-16 Toppan Printing Co Ltd Optical film, optical film manufacturing method, polarizing plate, and liquid crystal display device
JP5286219B2 (en) * 2009-09-30 2013-09-11 富士フイルム株式会社 Antiglare film and method for producing the same, antireflection film, polarizing plate, and image display device
US20140049822A1 (en) * 2012-08-17 2014-02-20 Corning Incorporated Display element having buried scattering anti-glare layer
KR20140142115A (en) * 2013-06-03 2014-12-11 코닝정밀소재 주식회사 Film for improving color sense and method for preparing the same
KR20160083794A (en) * 2015-09-08 2016-07-12 삼성에스디아이 주식회사 Module for liquid crystal display apparatus and liquid crystal display apparatus comprising the same

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