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WO2018222742A1 - Cold processable emulsion concentrates providing desirable sensory properties, end use formulations containing the emulsion concentrates and related methods - Google Patents

Cold processable emulsion concentrates providing desirable sensory properties, end use formulations containing the emulsion concentrates and related methods Download PDF

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Publication number
WO2018222742A1
WO2018222742A1 PCT/US2018/035171 US2018035171W WO2018222742A1 WO 2018222742 A1 WO2018222742 A1 WO 2018222742A1 US 2018035171 W US2018035171 W US 2018035171W WO 2018222742 A1 WO2018222742 A1 WO 2018222742A1
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WO
WIPO (PCT)
Prior art keywords
oil
emulsion concentrate
ester
textile
formulation
Prior art date
Application number
PCT/US2018/035171
Other languages
French (fr)
Inventor
Zijie ZHUANG
Rocco V. Burgo
Mei Xin CHEN
Original Assignee
Inolex Investment Corporation
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Inolex Investment Corporation filed Critical Inolex Investment Corporation
Publication of WO2018222742A1 publication Critical patent/WO2018222742A1/en

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Classifications

    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K8/00Cosmetics or similar toiletry preparations
    • A61K8/02Cosmetics or similar toiletry preparations characterised by special physical form
    • A61K8/04Dispersions; Emulsions
    • A61K8/06Emulsions
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K8/00Cosmetics or similar toiletry preparations
    • A61K8/02Cosmetics or similar toiletry preparations characterised by special physical form
    • A61K8/0208Tissues; Wipes; Patches
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K8/00Cosmetics or similar toiletry preparations
    • A61K8/18Cosmetics or similar toiletry preparations characterised by the composition
    • A61K8/30Cosmetics or similar toiletry preparations characterised by the composition containing organic compounds
    • A61K8/33Cosmetics or similar toiletry preparations characterised by the composition containing organic compounds containing oxygen
    • A61K8/37Esters of carboxylic acids
    • A61K8/375Esters of carboxylic acids the alcohol moiety containing more than one hydroxy group
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K8/00Cosmetics or similar toiletry preparations
    • A61K8/18Cosmetics or similar toiletry preparations characterised by the composition
    • A61K8/30Cosmetics or similar toiletry preparations characterised by the composition containing organic compounds
    • A61K8/40Cosmetics or similar toiletry preparations characterised by the composition containing organic compounds containing nitrogen
    • A61K8/41Amines
    • A61K8/416Quaternary ammonium compounds
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K8/00Cosmetics or similar toiletry preparations
    • A61K8/18Cosmetics or similar toiletry preparations characterised by the composition
    • A61K8/92Oils, fats or waxes; Derivatives thereof, e.g. hydrogenation products thereof
    • A61K8/922Oils, fats or waxes; Derivatives thereof, e.g. hydrogenation products thereof of vegetable origin
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61QSPECIFIC USE OF COSMETICS OR SIMILAR TOILETRY PREPARATIONS
    • A61Q1/00Make-up preparations; Body powders; Preparations for removing make-up
    • A61Q1/14Preparations for removing make-up
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61QSPECIFIC USE OF COSMETICS OR SIMILAR TOILETRY PREPARATIONS
    • A61Q19/00Preparations for care of the skin
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61QSPECIFIC USE OF COSMETICS OR SIMILAR TOILETRY PREPARATIONS
    • A61Q1/00Make-up preparations; Body powders; Preparations for removing make-up
    • A61Q1/02Preparations containing skin colorants, e.g. pigments
    • A61Q1/10Preparations containing skin colorants, e.g. pigments for eyes, e.g. eyeliner, mascara
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61QSPECIFIC USE OF COSMETICS OR SIMILAR TOILETRY PREPARATIONS
    • A61Q15/00Anti-perspirants or body deodorants
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61QSPECIFIC USE OF COSMETICS OR SIMILAR TOILETRY PREPARATIONS
    • A61Q19/00Preparations for care of the skin
    • A61Q19/10Washing or bathing preparations
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61QSPECIFIC USE OF COSMETICS OR SIMILAR TOILETRY PREPARATIONS
    • A61Q5/00Preparations for care of the hair

Definitions

  • An emulsion can be considered a dispersion of one material inside of another, non- miscible phase.
  • the two phases in an emulsion are oil and water/aqueous phases.
  • Emulsion technologies are used widely in the personal care industry as they provide formulators with the ability to prepare compositions that contain both oil- miscible and water-soluble components.
  • emollient components tend to be lipophilic in nature, whereas moisturizers demonstrate mostly hydrophilic characteristics.
  • Other components such as natural extracts, active ingredients, essential oils, fragrances, preservatives, colors and tints all exhibit a preference to either the oil or water phase.
  • Emulsion technologies allow for the uniform mixture of these ingredients.
  • cold process emulsion technologies have gained popularity, reducing both the energy demand and manufacturing time required.
  • significantly less water is used in those processes that rely in water for a cooling function.
  • personal care and cosmetic formulations prepared using cold process emulsions can be promoted to consumers as having lower carbon and lower water footprints as compared to conventional formulations.
  • Other benefits accrue to the manufacturer cost savings due to reduction in energy, cost savings due to less time in production, safer production processes, and no limitation on heat sensitive ingredients in the formulations.
  • Cold process ingredients such as emulsifiers, enable the manufacturer to reduce water (when water is used as a coolant) and energy consumption, and also the time taken to manufacture emulsions.
  • An emulsion concentrate that includes an ester oil, a nonionic ester emulsifier, a waxy ester, and an aqueous cationic surfactant.
  • the ester oil may be glycerol triheptanoate
  • the nonionic ester emulsifier may be glyceryl monostearate
  • the waxy ester may be a hydrogenated rapeseed oil
  • the aqueous cationic surfactant may be alkyamido propyl PG-dimonium chloride, such as cocamidopropyl PG-dimoinum chloride.
  • the emulsion concentrate provides an improved sensory experience as compared to a conventional emulsion concentrate.
  • the invention further encompasses an end use formulation including the emulsion concentrate dispersed within a carrier, such as water.
  • a carrier such as water.
  • Related methods of manufacture and use are also included.
  • Fig. 1 is a copy of the questionnaire used by the human subjects to evaluate the wipes containing the emulsion concentrate of the invention and a comparative commercial product for various sensory/skin feel experiences; [0012] Fig. 1, including Figures 1 A and IB, replicate the questionnaires used to collect data for the sensory/skin feel evaluations carried out in Examples 4 and 5 respectively.
  • Fig. 2 is a bar graph showing the comparative makeup removal effectiveness of a wipe containing an end use dispersion formulation of the invention and the commercially available wipe for each type of cosmetic.
  • Fig. 3 shows the sensory skin feel data collected from a panel of human subject evaluators using the questionnaire of Fig. 1.
  • the evaluators evaluated the skin feel/sensory experiences of wipe impregnated with an end use dispersion formulation of the invention and those of a commercially available control formulation-containing wipe;
  • Fig. 4 shows the sensory skin feel data collected from a panel of human subject evaluators using the questionnaire of Fig. 1.
  • the evaluators evaluated the skin feel/sensory experiences of a second wipe impregnated with an end use dispersion formulation of the invention and those of a second commercially available control formulation-containing wipe
  • the invention includes an emulsion concentrate having various applications and utilities: for example, one may dilute it with or disperse it within an additional carrier, preferably water or a floral water, to prepare various personal care products such as hair treatments, lotions and creams, or various home care products, such as surface cleaners and dish cleansers; one may use in the preparation of a carrier or dispersion delivery system for pharmaceuticals, pigments, colorants, fragrances, crop/plant fertilizers and nutrients, and/or pesticides; one may use it in diluted/dispersed or undiluted/undispersed form to impregnate textiles, woven or unwoven, such as baby wipes or makeup removal wipes.
  • an additional carrier preferably water or a floral water
  • various personal care products such as hair treatments, lotions and creams, or various home care products, such as surface cleaners and dish cleansers
  • a carrier or dispersion delivery system for pharmaceuticals, pigments, colorants, fragrances, crop/plant fertilizers and nutrients, and/or pesticides
  • one
  • the emulsion concentrate of the invention provides a sensory experience that is less tacky or sticky, while remaining smooth and silky-feeling as compared to the prior art compositions, whether it is applied to skin or other surface neat, in an end use formulation or via an applicator (e.g. , a wipe).
  • the emulsion concentrate includes at least one of an ester oil, e.g. , an oil containing compounds having one or more ester linkages.
  • an ester oil e.g. , an oil containing compounds having one or more ester linkages.
  • Any ester oil or combination of ester oils may be used, including oils that are synthetic or derived from vegetable or animal sources, such as castor bean, palm, rapeseed and/or coconut. Medium chain triglycerides may be preferred for use as the oil.
  • the oil is glycerol triheptanoate, such as that for example, available from INOLEX, Inc. under the trade name SustOleo MCT.
  • the ester oil may be present in the emulsion concentrate in any amount. As would have been perceived by a person of skill in the art, the relative amounts of the ingredients described herein for inclusion in the emulsion concentrate will vary depending on the end application.
  • ester oil is be present in the emulsion concentrate in any amount. It may be preferred that the ester oil is present in an amount of about 20% to about 80%, about 30% to about 70%, about 35% to about 60% and about 40% to about 50%, each by weight of the total emulsion concentrate (prior to any dilution for a pumpable form or dispersion for an end use dispersion formulation).
  • ester oil is present in an amount of about 45%, about 45.5%, about 46%, about 46.5%, about 47%, about 47.5%, about 48%, about 48.5%, about 49%, about 49.5%, and about 50% each by weight of the total emulsion concentrate (prior to any dilution for a pumpable form or dispersion for an end use dispersion formulation).
  • nonionic ester emulsifiers are included in the emulsion concentrate. Any may be used depending on the end application. Preferred in some embodiments may be esters of polyethylene glycol (PEG), such as PEGs 6-12, sucrose-based emulsifiers, such as sucrose laurate, sucrose palmitate, sucrose stearate, and sucrose oleate, and/or polysorbate emulsifiers, such as poly oxy ethylene sorbitan monolaurate (Polysorbate 20), polyoxy ethylene sorbitan monopalmitate (Polysorbate 40), poly oxy ethylene sorbitan monostearate (Polysorbate 60), and poly oxy ethylene sorbitan monooleate (Polysorbate 80), and glycerol esters, such as glycerol stearate, 2 ethyl hexyl oleate, glycerol trioleate, glyceryl monooleate
  • the nonionic ester emulsifier is glyceryl stearate (glyceryl monostearate).
  • the nonionic ester emulsifier is a glyceryl stearate sold by INOLEX, Inc., under the trade name SustOleo GMS.
  • the ester emulsifier may be present in the emulsion concentrate in any amount. It may be preferred that the ester emulsifier is present in an amount of about 1% to about 50%, about 3 to about 40%, about 5% to about 30% and about 10% to about 20%, each by weight of the total emulsion concentrate (prior to any dilution for a pumpable form or dispersion for an end use dispersion formulation).
  • ester emulsifier is present in an amount of about 5%, about 5.5%, about 6%, about 6.5%, about 7%, about 7.5%, about 8%, about 8.5%, about 9%, and about 9.5%, each by weight of the total emulsion concentrate (prior to any dilution for a pumpable form or dispersion for an end use dispersion formulation).
  • the emulsion concentrate is at least one waxy ester, saturated or unsaturated, e.g. , any ester that results from the esterification of a fatty acid and a fatty alcohol.
  • the waxy ester may be synthetic or derived from a plant or an animal. Preferred for some embodiments may be waxy esters obtained from C12 -C24 fatty acids and/or C24-C34 fatty alcohols.
  • the waxy ester is a hydrogenated rapeseed oil.
  • the waxy ester may be any source oil.
  • the waxy ester may be synthesized, or simply derived from the hydrogenation of any naturally occurring, such as those listed infra, as the hydrogenation of any liquid natural triglyceride oil renders it "waxy" or "solid.”
  • Preferred may be waxy esters that contain one or more glycerol esters, e.g. , triglycerides or a combination of tri-, mono- and di-glycerides.
  • Suitable vegetable sources for the waxy ester may include hydrogenated vegetables oils such as rapeseed oil, peanut oil, safflower oil, coconut oil, soybean oil, palm oil, olive oil, corn oil, hazelnut oil, linseed oil, rice bran oil, acai oil, Jambu oil, Guava oil, sesame oil, graviola oil, tucuma oil, brazil nut oil, carapa oil, buriti oil, passion fruit oil, pracaxi oil, and/or esters derived from or isolated from these oils or combinations of the same.
  • hydrogenated vegetables oils such as rapeseed oil, peanut oil, safflower oil, coconut oil, soybean oil, palm oil, olive oil, corn oil, hazelnut oil, linseed oil, rice bran oil, acai oil, Jambu oil, Guava oil, sesame oil, graviola oil, tucuma oil, brazil nut oil, carapa oil, buriti oil, passion fruit oil, pracaxi oil, and
  • the waxy ester is a hydrogenated rapeseed oil sold by INOLEX, Inc., under the trade name SustOleo TSB.
  • the oil or oil is present in an amount of about 1% to about 50%, about 3 to about 40%, about 5% to about 30% and about 10% to about 20%, each by weight of the total emulsion concentrate (prior to any dilution for a pumpable form or dispersion for an end use dispersion formulation).
  • the oil or oils is present in an amount of about 5%, about 5.5%, about 6%, about 6.5%, about 7%, about 7.5%, about 8%, about 8.5%, about 9%, and about 9.5%, each by weight of the total emulsion concentrate (prior to any dilution for a pumpable form or dispersion for an end use dispersion formulation).
  • the emulsion concentrate of the invention preferably includes a cationic surfactant, preferably aqueous. Any may be used, such as, for example, behentrimonium chloride, benzalkonium chloride, benzethonium chloride, bronidox, betrimonium bromide, cetrimonium chloride, dimethyldioctadecylammonium bromide,
  • the cationic surfactant is is an alkyamido propyl PG-dimonium chloride, more preferably, cocamidopropyl PG-dimoinum chloride.
  • LEXQUAT C-PF is supplied as a 35% active solution in water.
  • the cationic surfactant in the form of an aqueous solution having 35% by weight of the total solution may be present in the emulsion concentrate in any amount. It (as a 35% active solution) may be preferred that cationic surfactant is present in an amount of about 20% to about 50%, about 20% to about 45%, about 30% to about 40% and about 35%, each by weight of the total emulsion concentrate (prior to any dilution for a pumpable form or dispersion for an end use dispersion formulation).
  • the cationic surfactant (as a 35% active solution) is present in an amount of about 30%, about 32%, about 35%, about 37%, about 40%, about 42%, about 45%, about 48%, each by weight of the total emulsion concentrate (prior to any dilution for a pumpable form or dispersion for an end use dispersion formulation).
  • additives may be included in the emulsion concentrate, and selection and inclusion of these ingredients will vary, depending on the end use of the emulsion concentrate, e.g. , in a personal care formulation versus use as a pesticide or fertilizer dispersant.
  • Exemplary additives may include preservatives, bacteriostatic materials, microbiostatic materials (e.g. , directed to, at minimum, molds and yeasts), bactericides or antibacterial materials, antimicrobial materials, hydroxamic acids, colorants, flavorants, fragrances, pharmaceuticals, biologies, particulates (e.g.
  • smectite additional types of surfactant, an opacifier, a wax, additional types of emulsifier, a fat, a UV absorbing compound, a detergent, foaming agents, stabilizers, pH modifiers, foaming agents, moisturizers, water, an alcohol, chelators, glycerin, a urea, a cosmetic active, a pigment, a wetting agent, a skin or hair conditioner, zinc oxide and the like.
  • the emulsion concentrate may be used to prepare "end use dispersion formations", that is, one may disperse the emulation concentrate in a carrier where it forms
  • the carrier is preferable aqueous or alcoholic-aqueous. Plain water, floral waters or aqueous or hydrogly colic plant extracts may be preferred.
  • Such end use formulations may take the form of numerous and varied products, depending on the presence or absence of other actives/additives to the carrier or to the emulsion concentrate (prior to dispersion).
  • cosmetic e.g., decorative elements like glitter or pigment
  • active agents e.g. , pharmaceuticals (regulated and OTC), such as fluoride, hydrocortisone, salicylic acid, or pesticides or bleach
  • fluoride e.g., hydrocortisone, salicylic acid, or pesticides or bleach
  • microemulsions When the microemulsions are formed, they are already 'loaded' with the active. As the end use dispersion formulation is applied to a surface, the microemulsion is also delivered to the surface. Actives may also include those additives mentioned above, and any used in personal care and cosmetic applications, such as actives that moisturize, whiten, lighten, brighten, cleanse, or provide skin glow, peptides, anti-aging actives and the like.
  • the emulsion concentrate when dispersed in an end use dispersion formulation, may provide microemulsion particles having an average particle size of about 0.5 to about 10 microns, with about 1 to 5 microns or 1 to 2 microns being preferred in many embodiments.
  • the emulsion concentrate of the invention is advantageously cold processable, that is, it can be dispersed in "cold" water - - water that is at about 10°C to 25°C ⁇ without the need to apply heat to the dispersion process.
  • the emulsion concentrate may be prepared as is known or developed in the art. Preferred methods of preparation include those explained in detailed in the Examples, infra.
  • the emulsion concentrate is prepared in the form of a paste or in the form of a pumpable composition.
  • pumpable it is meant that the emulsion concentrate prior to end use dilution is sufficiently flowable that it is capable of being transmitted from a holding reservoir to a mixing container via an ordinary commercial grade pump.
  • the ester oil, nonionic ester emulsifier, and waxy ester are measured out in predetermined amounts, charged to a reactor and heated to about 85°C to 200°C.
  • aqueous cationic surfactant in a predetermined amount is pre-heated to about the same temperature, then added to the reactor. The temperature is held and vigorous mixing is applied. The mixture may then be cooled and packed.
  • the emulsion in non-concentrated or semi- concentrated form is the emulsion in non-concentrated or semi- concentrated form.
  • it may be diluted with another carrier or substance, such as water or an alcohol or a mixture of the same.
  • end use dispersion formulations that are prepared by dispersing the emulsion concentrate (in either paste or pumpable form) in an additional solvent or carrier, preferably an aqueous one.
  • Other additives may be included in the end use dispersion formulation, e.g. , sunscreens, film formers, pigments, pest- or insecticides, pharmaceuticals, botanical extracts, conditioners, etc.
  • End use dispersion formulations may include personal care and cosmetics, agricultural or botanical formulations, medical or veterinary formulations, and/or industrial formulations.
  • the emulsion concentrate may be used (either neat in paste or pumpable form or in an end use dispersion formulation) to impregnate a textile.
  • a textile impregnated with the emulsion concentrate can be used to apply the emulsion concentrate or end use dispersion formulation to a surface, such as a surface in a commercial, agricultural/botanical or home environment (plant stem, planter, seed, counter, desk, tables, walls, dishes, toilets, machinery, etc.) or to skin (including mucosal surfaces such as oral mucosa and gingiva), hair or nails (to treat, cleanse, remove make up or pollution deposits, etc.).
  • the textile may be any known or to be developed in the art. In some embodiments, it is preferred that the textile is biodegradable, naturally-derived, produced by sustainable and/or 'green methods', and/or flushable.
  • the textile may be woven, nonwoven, or a combination of the same. One-ply or two-ply may be preferred for wipes.
  • the textile may include a synthetic or a natural fiber, or a combination or hybrid of the same.
  • Suitable textile materials may include rayon, acetate, polyester, aramid, acrylic, ingeo, olefin, regenerated cellulose, polylactic, bamboo, lotus stem, cotton, banana pseudo stem, pineapple leaves and/or stem, deciduous wood, palm, abaca, coir, jute, flax, kapok, kenaf, hemp, modal, ramie, sisal, soy protein and combinations thereof.
  • the wet wipes are made using biodegradable matrix made of cotton fibers.
  • the wipe matrix could be made up of manmade fibers (ingeo, regenerated cellulose; Viscose, Lyocell) or their blend with natural and synthetic fibers.
  • the biodegradable wipes are made of natural fibers like lotus stem and those sourced from agricultural waste like banana pseudo stem and pineapple leaves/stem that possess better water absorption and strength than commonly used fibers like cotton and regenerated cellulose.
  • the textile may be of any dimension; such dimension will vary depending on the end use of the textile.
  • a textile intended for an end use as a baby skin wipe, for example, will likely have a smaller dimension than a wipe that is for use in cleaning the outer surface of an automobile.
  • the textile may have a dimension that provides an aspect ratio of about 1 : 1.2, about 1 : 1.5, about 1 : 1.7, and about 1 :2.
  • the textile has a dimension selected from about 3 inches by about 5 inches, about 4 inches by about 6 inches, about 5 inches by about 7 inches, about 6 inches by about 8 inches, about 7 inches by about 9 inches, about 10 inches by about 13 inches, and about 12 inches by about 12 inches.
  • the textile is impregnated with the emulsion concentrate or with an end used dispersion formulation that contains the concentrate, either during manufacture or by the end user.
  • the textile is fully saturated with the composition, or is saturated to a level of about 50%, about 60%, about 70%, about 75%, about 80%, about 85%, about 90%, about 95%, and about 100% of the saturation capacity of a matrix of the textile, where "saturation capacity" is the total amount of a liquid that the textile is able to absorb in one instance.
  • the textile or textile(s) may be packaged or housed for consumer use using any package or dispenser known to be developed in the art. For example, conventional packing of bags, pods, or boxes may be used. Packaging may be sterile or non-sterile.
  • the textile impregnated as described may be used to deliver active agents to inanimate surfaces (e.g., an antibacterial cleaner to a counter surface or sofa cushion), to skin, hair, or nails (e.g., an antifungal agent to nails) and/or to plant or botanical surfaces (e.g. , a nutrient or UV absorbing moiety to a plant leaf surface).
  • active agents to inanimate surfaces (e.g., an antibacterial cleaner to a counter surface or sofa cushion), to skin, hair, or nails (e.g., an antifungal agent to nails) and/or to plant or botanical surfaces (e.g. , a nutrient or UV absorbing moiety to a plant leaf surface).
  • a face of the textile is rubbed or wiped on the surface to deliver the active.
  • Example 1 Preparation of Exemplary Emulsion Concentrate - Paste Form
  • An emulsion concentrate of the invention in paste form was prepared by obtaining and combining the ingredients in the amount shown in the Table 1 below:
  • Table 1 includes only the ingredients used in the paste form, a concentrated emulsion that can be easily dispersed in the cold water for further applications.
  • the paste form was prepared as follows: The first three ingredients of Table 1 were charged to a reactor and heated to 85+°C. The temperature was held until all ingredients are melted and became homogenous.
  • the cocamidopropyl PG-dimonium chloride (with pre-calculated potential water loss*) was heated to 85+°C, and then added into the reactor. The temperature was held at 85+°C and vigorous mixing was applied until emulsion formed and become homogenous.
  • the batch was cooled with vigorous mixing. As cooling progressed, the viscosity of the compound increased, from a pumpable viscosity to a paste-like viscosity. Mixing was reduced to a gentle speed and the mixture cooled to about 80 degrees C.
  • a portion of the diluted sample was taken and observed under a microscope at 400X magnification.
  • the particle sizes observed were measured to be between 1 to 2 microns.
  • Pre-calculated potential water loss during the whole manufacture process depends on the reactor, it can be routinely determined after a few batches, usually around 5-10% of total amount.
  • An emulsion concentrate of the invention in pumpable form was prepared by obtaining and combining the ingredients in the amount shown in the Table 2 below:
  • the pumpable form is a pumpable microemulsion that provides an easy loading process for those using the emulsion concentrate to prepare and end use dispersion formulation.
  • Example 2 The process described in Example 1 was carried out. When the paste form was cooled to about 80 degrees C, a amount was taken and further cooled to about 45 degrees C. Subsequently, it was mixed with the water and the glycerine in the relative amounts of Table 2.
  • Example 3 - - Wipe to Remove Make Up An end use dispersion formulation was prepared by combining the ingredients in the amounts shown in Table 3 :
  • An end use dispersion formulation is prepared as in Example 2, using the ingredients and in the amounts of Table 3.
  • the formulation was impregnated into a nonwoven wipe of synthetic fibers. One part by weight of the formulation was provided for each 3 parts by weight of the wipe textile to prepare the makeup removing wipe.
  • Each subject provided an evaluation of (1) each wipes' ability to remove the makeup and (2) the sensory experience provided by each wipe (e.g. , experience of tackiness, slippery, smoothness and residue on skin).
  • Each subject provided an evaluation of the sensory experience/skinfeel provided by each wipe (e.g. , experience of tackiness, slippery, smoothness and residue on skin).
  • the sensory evaluations were carried out using the questionnaire of Figure IB.
  • An end use dispersion formulation is prepared as in Example 2, using the ingredients and in the amounts of Table 4.
  • the formulation was impregnated into a nonwoven wipe of synthetic fibers. One part by weight of the formulation was provided for each 3 parts by weight of the wipe textile to prepare a baby care wipe.
  • a fragrance-free, mild baby wipe was prepared to gently clean, soothe and soften a baby's skin.
  • An end use dispersion formulation is prepared as in Example 2, using the ingredients and in the amounts of Table 5.
  • the formulation was impregnated into a nonwoven wipe of synthetic fibers. One part by weight of the formulation was provided for each 3 parts by weight of the wipe textile to prepare the moisturizing facial wipe.
  • the wipe provides skin nourishment, deep moisture and brightening properties through natural rice and saffron extract.
  • An end use dispersion formulation is prepared as in Example 2, using the ingredients and in the amounts of Table 6.
  • the formulation was impregnated into a nonwoven wipe of synthetic fibers. One part by weight of the formulation was provided for each 3 parts by weight of the wipe textile to prepare the refreshing wet wipe.
  • This alcohol free wet wipe enables one to preserve a sense of freshness throughout the entire day and effectively moisturizes skin.
  • the formulation was impregnated into a nonwoven wipe of synthetic fibers.
  • One part by weight of the formulation was provided for each 3 parts by weight of the wipe textile to prepare the feminine wipe.
  • This wipe gently and effectively cleanses sensitive skin and contains natural moisturizers and natural extracts to leave a fresh and clean feeling all day long.
  • the formulation was impregnated into a nonwoven wipe of synthetic fibers. One part by weight of the formulation was provided for each 3 parts by weight of the wipe textile to prepare the cleansing wipe.
  • This wipe contains a formulation that is for everyday gentle cleansing without alcohol to prevent skin irritation or allergic reaction.
  • the formulation was impregnated into a nonwoven wipe of synthetic fibers. One part by weight of the formulation was provided for each 3 parts by weight of the wipe textile to prepare the underarm deodorant wipe.
  • This wipe provides a blend of natural essential oils that can cover the malodors under arms.
  • An end use dispersion formulation is prepared as in Example 2, using the ingredients and in the amounts of Table 10.
  • a gel -lotion was prepared that feels light and leaves skin without a feeling of greasiness.
  • Example 12 Cleansing Cream
  • An end use dispersion formulation is prepared as in Example 2, using the ingredients and in the amounts of Table 1 1.
  • a cleansing cream was prepared that quickly dissolves make-up, dirt and oil effectively without drying the skin.
  • An end use dispersion formulation is prepared as in Example 2, using the ingredients and in the amounts of Table 12.
  • An eyeshadow cream was prepared that has gloss and long wearing properties with good spreading during application.
  • An end use dispersion formulation is prepared as in Example 2, using the ingredients and in the amounts of Table 13.
  • a tinted lotion was prepared that hydrates skin and softens fine lines with a sheer hint of color.
  • An end use dispersion formulation is prepared as in Example 2, using the ingredients and in the amounts of Table 14.
  • a leave in hair styling cream was prepared that hydrates and condition hair while providing soft hold; it reduces frizz and the effects of humidity too.

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  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
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  • Veterinary Medicine (AREA)
  • Birds (AREA)
  • Epidemiology (AREA)
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  • Oil, Petroleum & Natural Gas (AREA)
  • Dermatology (AREA)
  • Emergency Medicine (AREA)
  • Dispersion Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Biomedical Technology (AREA)
  • Cosmetics (AREA)

Abstract

An emulsion concentrate that includes an ester oil, a nonionic ester emulsifier, a waxy ester, and an aqueous cationic surfactant. In an embodiment, the ester oil may be glycerol triheptanoate, the nonionic ester emulsifier may be glyceryl monostearate, the waxy ester may be a hydrogenated rapeseed oil, and the aqueous cationic surfactant may be alkyamido propyl PG-dimonium chloride, such as cocamidopropyl PG-dimoinum chloride. The emulsion concentrate provides an improved sensory experience as compared to a conventional emulsion concentrate. The invention further encompasses an end use formulation including the emulsion concentrate dispersed within a carrier, such as water. Within the scope of the invention are textiles impregnated with the emulsion composition or with the end use formulation. Related methods of manufacture and use are also included.

Description

TITLE OF THE INVENTION
[0001] Cold Processable Emulsion Concentrates Providing Desirable Sensory Properties,
End Use Formulations Containing the Emulsion Concentrates and Related Methods
CROSS REFERENCE TO RELATED APPLICATION
[0002] This application claims the benefit under the Paris Convention and 35 U.S.C.
§119(e) of U.S. Provisional Patent Application No. 62/512,353, filed May 30, 2017, entitled " Cold Processable Emulsion Concentrates Providing Desirable Sensory Properties,
End Use Formulations Containing the Emulsion Concentrates and Related Methods," the entire disclosure of which is incorporated herein by reference.
BACKGROUND OF THE INVENTION
[0003] An emulsion can be considered a dispersion of one material inside of another, non- miscible phase. In cosmetics and personal care, the two phases in an emulsion are oil and water/aqueous phases. Emulsion technologies are used widely in the personal care industry as they provide formulators with the ability to prepare compositions that contain both oil- miscible and water-soluble components. For example, emollient components tend to be lipophilic in nature, whereas moisturizers demonstrate mostly hydrophilic characteristics. Other components such as natural extracts, active ingredients, essential oils, fragrances, preservatives, colors and tints all exhibit a preference to either the oil or water phase.
Emulsion technologies allow for the uniform mixture of these ingredients.
[0004] However, conventional methods for processing such emulsions require significant quantities of energy and time - energy is used for heating and cooling, and often water is used for cooling too. Indeed, it is reported that over 90% of the total energy cost for the production of is attributable to the energy expended for heating or cooling.
[0005] As personal care consumers continue insisting on eco-friendly materials and processes, cold process emulsion technologies have gained popularity, reducing both the energy demand and manufacturing time required. Some report that cold process emulsification can save up to 75% of energy compared to a conventional (hot) process. Moreover, significantly less water is used in those processes that rely in water for a cooling function. Thus, personal care and cosmetic formulations prepared using cold process emulsions can be promoted to consumers as having lower carbon and lower water footprints as compared to conventional formulations. Other benefits accrue to the manufacturer: cost savings due to reduction in energy, cost savings due to less time in production, safer production processes, and no limitation on heat sensitive ingredients in the formulations.
[0006] Moreover, if one is able to provide a cold process emulation in a concentrate form, further advantages can be realized. For example, carbon footprint and costs are reduced further as transportation of concentrates is significantly less expensive and energy intensive than shipping materials with a higher water amount.
[0007] Cold process ingredients, such as emulsifiers, enable the manufacturer to reduce water (when water is used as a coolant) and energy consumption, and also the time taken to manufacture emulsions.
[0008] Thus, there remains a need in the art for emulsion concentrates that provide the emulsion functionality as well as the sensory and skinfeel property of traditional, heat processed, emulsions.
BRIEF SUMMARY OF THE INVENTION
[0009] An emulsion concentrate that includes an ester oil, a nonionic ester emulsifier, a waxy ester, and an aqueous cationic surfactant. In an embodiment, the ester oil may be glycerol triheptanoate, the nonionic ester emulsifier may be glyceryl monostearate, the waxy ester may be a hydrogenated rapeseed oil, and the aqueous cationic surfactant may be alkyamido propyl PG-dimonium chloride, such as cocamidopropyl PG-dimoinum chloride. The emulsion concentrate provides an improved sensory experience as compared to a conventional emulsion concentrate. The invention further encompasses an end use formulation including the emulsion concentrate dispersed within a carrier, such as water. Within the scope of the invention are textiles impregnated with the emulsion composition or with the end use formulation. Related methods of manufacture and use are also included.
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
[0010] The foregoing summary as well as the following detailed description of
embodiments of the invention may be better understood when read in conjunction with the appended drawings. For the purpose of illustrating the invention, there is shown in the drawings embodiments which are may be preferred. It should be understood, however, that the invention is not limited to the precise arrangements and instrumentalities shown. In the drawings:
[0011] Fig. 1 is a copy of the questionnaire used by the human subjects to evaluate the wipes containing the emulsion concentrate of the invention and a comparative commercial product for various sensory/skin feel experiences; [0012] Fig. 1, including Figures 1 A and IB, replicate the questionnaires used to collect data for the sensory/skin feel evaluations carried out in Examples 4 and 5 respectively.
[0013] Fig. 2 is a bar graph showing the comparative makeup removal effectiveness of a wipe containing an end use dispersion formulation of the invention and the commercially available wipe for each type of cosmetic.
[0014] Fig. 3 shows the sensory skin feel data collected from a panel of human subject evaluators using the questionnaire of Fig. 1. The evaluators evaluated the skin feel/sensory experiences of wipe impregnated with an end use dispersion formulation of the invention and those of a commercially available control formulation-containing wipe; and
[0015] Fig. 4 shows the sensory skin feel data collected from a panel of human subject evaluators using the questionnaire of Fig. 1. The evaluators evaluated the skin feel/sensory experiences of a second wipe impregnated with an end use dispersion formulation of the invention and those of a second commercially available control formulation-containing wipe
DETAILED DESCRIPTION OF THE INVENTION
[0016] The invention includes an emulsion concentrate having various applications and utilities: for example, one may dilute it with or disperse it within an additional carrier, preferably water or a floral water, to prepare various personal care products such as hair treatments, lotions and creams, or various home care products, such as surface cleaners and dish cleansers; one may use in the preparation of a carrier or dispersion delivery system for pharmaceuticals, pigments, colorants, fragrances, crop/plant fertilizers and nutrients, and/or pesticides; one may use it in diluted/dispersed or undiluted/undispersed form to impregnate textiles, woven or unwoven, such as baby wipes or makeup removal wipes.
[0017] Unexpectedly, it has been found that the emulsion concentrate of the invention (and formulations prepared using it) provides a sensory experience that is less tacky or sticky, while remaining smooth and silky-feeling as compared to the prior art compositions, whether it is applied to skin or other surface neat, in an end use formulation or via an applicator (e.g. , a wipe).
[0018] The emulsion concentrate includes at least one of an ester oil, e.g. , an oil containing compounds having one or more ester linkages. Any ester oil or combination of ester oils may be used, including oils that are synthetic or derived from vegetable or animal sources, such as castor bean, palm, rapeseed and/or coconut. Medium chain triglycerides may be preferred for use as the oil. In an embodiment, the oil is glycerol triheptanoate, such as that for example, available from INOLEX, Inc. under the trade name SustOleo MCT.
[0019] The ester oil may be present in the emulsion concentrate in any amount. As would have been perceived by a person of skill in the art, the relative amounts of the ingredients described herein for inclusion in the emulsion concentrate will vary depending on the end application.
[0020] It may be preferred, however, that the ester oil is be present in the emulsion concentrate in any amount. It may be preferred that the ester oil is present in an amount of about 20% to about 80%, about 30% to about 70%, about 35% to about 60% and about 40% to about 50%, each by weight of the total emulsion concentrate (prior to any dilution for a pumpable form or dispersion for an end use dispersion formulation). In some embodiments the ester oil is present in an amount of about 45%, about 45.5%, about 46%, about 46.5%, about 47%, about 47.5%, about 48%, about 48.5%, about 49%, about 49.5%, and about 50% each by weight of the total emulsion concentrate (prior to any dilution for a pumpable form or dispersion for an end use dispersion formulation).
[0021] Also included in the emulsion concentrate is one or more nonionic ester emulsifiers. Any may be used depending on the end application. Preferred in some embodiments may be esters of polyethylene glycol (PEG), such as PEGs 6-12, sucrose-based emulsifiers, such as sucrose laurate, sucrose palmitate, sucrose stearate, and sucrose oleate, and/or polysorbate emulsifiers, such as poly oxy ethylene sorbitan monolaurate (Polysorbate 20), polyoxy ethylene sorbitan monopalmitate (Polysorbate 40), poly oxy ethylene sorbitan monostearate (Polysorbate 60), and poly oxy ethylene sorbitan monooleate (Polysorbate 80), and glycerol esters, such as glycerol stearate, 2 ethyl hexyl oleate, glycerol trioleate, glyceryl monooleate, glyceryl monotallate, or pentaerythritol monooleate.
[0022] In an embodiment that may be preferred for personal care and cosmetics
applications, the nonionic ester emulsifier is glyceryl stearate (glyceryl monostearate). In an embodiment, the nonionic ester emulsifier is a glyceryl stearate sold by INOLEX, Inc., under the trade name SustOleo GMS.
[0023] The ester emulsifier may be present in the emulsion concentrate in any amount. It may be preferred that the ester emulsifier is present in an amount of about 1% to about 50%, about 3 to about 40%, about 5% to about 30% and about 10% to about 20%, each by weight of the total emulsion concentrate (prior to any dilution for a pumpable form or dispersion for an end use dispersion formulation). In some embodiments the ester emulsifier is present in an amount of about 5%, about 5.5%, about 6%, about 6.5%, about 7%, about 7.5%, about 8%, about 8.5%, about 9%, and about 9.5%, each by weight of the total emulsion concentrate (prior to any dilution for a pumpable form or dispersion for an end use dispersion formulation).
[0024] Additionally included in the emulsion concentrate is at least one waxy ester, saturated or unsaturated, e.g. , any ester that results from the esterification of a fatty acid and a fatty alcohol. The waxy ester may be synthetic or derived from a plant or an animal. Preferred for some embodiments may be waxy esters obtained from C12 -C24 fatty acids and/or C24-C34 fatty alcohols.
[0025] In an embodiment described herein, the waxy ester is a hydrogenated rapeseed oil. However, the waxy ester may be any source oil. The waxy ester may be synthesized, or simply derived from the hydrogenation of any naturally occurring, such as those listed infra, as the hydrogenation of any liquid natural triglyceride oil renders it "waxy" or "solid."
[0026] Preferred may be waxy esters that contain one or more glycerol esters, e.g. , triglycerides or a combination of tri-, mono- and di-glycerides. In some embodiments, one may prefer that the selected waxy ester contains a combination of glycerol tristearate and glycerol tribehenate (tribehenin).
[0027] Suitable vegetable sources for the waxy ester may include hydrogenated vegetables oils such as rapeseed oil, peanut oil, safflower oil, coconut oil, soybean oil, palm oil, olive oil, corn oil, hazelnut oil, linseed oil, rice bran oil, acai oil, Jambu oil, Guava oil, sesame oil, graviola oil, tucuma oil, brazil nut oil, carapa oil, buriti oil, passion fruit oil, pracaxi oil, and/or esters derived from or isolated from these oils or combinations of the same.
[0028] In an embodiment, the waxy ester is a hydrogenated rapeseed oil sold by INOLEX, Inc., under the trade name SustOleo TSB.
[0029] However, it may be preferred that the oil or oil is present in an amount of about 1% to about 50%, about 3 to about 40%, about 5% to about 30% and about 10% to about 20%, each by weight of the total emulsion concentrate (prior to any dilution for a pumpable form or dispersion for an end use dispersion formulation). In some embodiments the oil or oils is present in an amount of about 5%, about 5.5%, about 6%, about 6.5%, about 7%, about 7.5%, about 8%, about 8.5%, about 9%, and about 9.5%, each by weight of the total emulsion concentrate (prior to any dilution for a pumpable form or dispersion for an end use dispersion formulation).
[0030] The emulsion concentrate of the invention preferably includes a cationic surfactant, preferably aqueous. Any may be used, such as, for example, behentrimonium chloride, benzalkonium chloride, benzethonium chloride, bronidox, betrimonium bromide, cetrimonium chloride, dimethyldioctadecylammonium bromide,
dimethyldioctadecylammonium chloride, lauryl methyl gluceth-10 hydroxypropyl dimonium chloride, octenidine dihydrochloride, olaflur N-Oley 1-1,3 -propanediamine, stearalkonium chloride and tetramethylammonium hydroxide, and/or thonzomuni bromide. In some embodiments it is preferred that the cationic surfactant is is an alkyamido propyl PG-dimonium chloride, more preferably, cocamidopropyl PG-dimoinum chloride. [0031] In an embodiment, it is a cocamidopropyl PG-dimoinum chloride sold by INOLEX, Inc. under the trade name LEXQUAT C-PF. LEXQUAT C-PF is supplied as a 35% active solution in water.
[0032] The cationic surfactant in the form of an aqueous solution having 35% by weight of the total solution may be present in the emulsion concentrate in any amount. It (as a 35% active solution) may be preferred that cationic surfactant is present in an amount of about 20% to about 50%, about 20% to about 45%, about 30% to about 40% and about 35%, each by weight of the total emulsion concentrate (prior to any dilution for a pumpable form or dispersion for an end use dispersion formulation). In some embodiments the cationic surfactant (as a 35% active solution) is present in an amount of about 30%, about 32%, about 35%, about 37%, about 40%, about 42%, about 45%, about 48%, each by weight of the total emulsion concentrate (prior to any dilution for a pumpable form or dispersion for an end use dispersion formulation).
[0033] Other additives may be included in the emulsion concentrate, and selection and inclusion of these ingredients will vary, depending on the end use of the emulsion concentrate, e.g. , in a personal care formulation versus use as a pesticide or fertilizer dispersant. Exemplary additives may include preservatives, bacteriostatic materials, microbiostatic materials (e.g. , directed to, at minimum, molds and yeasts), bactericides or antibacterial materials, antimicrobial materials, hydroxamic acids, colorants, flavorants, fragrances, pharmaceuticals, biologies, particulates (e.g. , glitter, pearlescents, talc), smectite, additional types of surfactant, an opacifier, a wax, additional types of emulsifier, a fat, a UV absorbing compound, a detergent, foaming agents, stabilizers, pH modifiers, foaming agents, moisturizers, water, an alcohol, chelators, glycerin, a urea, a cosmetic active, a pigment, a wetting agent, a skin or hair conditioner, zinc oxide and the like.
[0034] The emulsion concentrate may be used to prepare "end use dispersion formations", that is, one may disperse the emulation concentrate in a carrier where it forms
microemulsions. The carrier is preferable aqueous or alcoholic-aqueous. Plain water, floral waters or aqueous or hydrogly colic plant extracts may be preferred. Such end use formulations may take the form of numerous and varied products, depending on the presence or absence of other actives/additives to the carrier or to the emulsion concentrate (prior to dispersion). As an example, cosmetic (e.g., decorative elements like glitter or pigment) or active agents (e.g. , pharmaceuticals (regulated and OTC), such as fluoride, hydrocortisone, salicylic acid, or pesticides or bleach) can be delivered to a surface by including them in the emulsion concentrate. When the microemulsions are formed, they are already 'loaded' with the active. As the end use dispersion formulation is applied to a surface, the microemulsion is also delivered to the surface. Actives may also include those additives mentioned above, and any used in personal care and cosmetic applications, such as actives that moisturize, whiten, lighten, brighten, cleanse, or provide skin glow, peptides, anti-aging actives and the like.
[0035] The emulsion concentrate, when dispersed in an end use dispersion formulation, may provide microemulsion particles having an average particle size of about 0.5 to about 10 microns, with about 1 to 5 microns or 1 to 2 microns being preferred in many embodiments.
[0036] The emulsion concentrate of the invention is advantageously cold processable, that is, it can be dispersed in "cold" water - - water that is at about 10°C to 25°C ~ without the need to apply heat to the dispersion process.
[0037] The emulsion concentrate may be prepared as is known or developed in the art. Preferred methods of preparation include those explained in detailed in the Examples, infra. The emulsion concentrate is prepared in the form of a paste or in the form of a pumpable composition. By "pumpable", it is meant that the emulsion concentrate prior to end use dilution is sufficiently flowable that it is capable of being transmitted from a holding reservoir to a mixing container via an ordinary commercial grade pump. Generally, in the preparation of the paste or the pumpable version, the ester oil, nonionic ester emulsifier, and waxy ester are measured out in predetermined amounts, charged to a reactor and heated to about 85°C to 200°C.
[0038] The aqueous cationic surfactant (in a predetermined amount) is pre-heated to about the same temperature, then added to the reactor. The temperature is held and vigorous mixing is applied. The mixture may then be cooled and packed.
[0039] Within the scope of the invention is the emulsion in non-concentrated or semi- concentrated form. For example, it may be diluted with another carrier or substance, such as water or an alcohol or a mixture of the same.
[0040] Also included within the scope of the invention are end use dispersion formulations that are prepared by dispersing the emulsion concentrate (in either paste or pumpable form) in an additional solvent or carrier, preferably an aqueous one. Other additives may be included in the end use dispersion formulation, e.g. , sunscreens, film formers, pigments, pest- or insecticides, pharmaceuticals, botanical extracts, conditioners, etc. End use dispersion formulations may include personal care and cosmetics, agricultural or botanical formulations, medical or veterinary formulations, and/or industrial formulations.
[0041] The emulsion concentrate may be used (either neat in paste or pumpable form or in an end use dispersion formulation) to impregnate a textile. A textile impregnated with the emulsion concentrate can be used to apply the emulsion concentrate or end use dispersion formulation to a surface, such as a surface in a commercial, agricultural/botanical or home environment (plant stem, planter, seed, counter, desk, tables, walls, dishes, toilets, machinery, etc.) or to skin (including mucosal surfaces such as oral mucosa and gingiva), hair or nails (to treat, cleanse, remove make up or pollution deposits, etc.).
[0042] The textile may be any known or to be developed in the art. In some embodiments, it is preferred that the textile is biodegradable, naturally-derived, produced by sustainable and/or 'green methods', and/or flushable. The textile may be woven, nonwoven, or a combination of the same. One-ply or two-ply may be preferred for wipes.
[0043] The textile may include a synthetic or a natural fiber, or a combination or hybrid of the same. Suitable textile materials may include rayon, acetate, polyester, aramid, acrylic, ingeo, olefin, regenerated cellulose, polylactic, bamboo, lotus stem, cotton, banana pseudo stem, pineapple leaves and/or stem, deciduous wood, palm, abaca, coir, jute, flax, kapok, kenaf, hemp, modal, ramie, sisal, soy protein and combinations thereof.
[0044] In one embodiment, the wet wipes are made using biodegradable matrix made of cotton fibers. In another embodiment, the wipe matrix could be made up of manmade fibers (ingeo, regenerated cellulose; Viscose, Lyocell) or their blend with natural and synthetic fibers. In a refinement, the biodegradable wipes are made of natural fibers like lotus stem and those sourced from agricultural waste like banana pseudo stem and pineapple leaves/stem that possess better water absorption and strength than commonly used fibers like cotton and regenerated cellulose.
[0045] The textile may be of any dimension; such dimension will vary depending on the end use of the textile. A textile intended for an end use as a baby skin wipe, for example, will likely have a smaller dimension than a wipe that is for use in cleaning the outer surface of an automobile. In some embodiments, the textile may have a dimension that provides an aspect ratio of about 1 : 1.2, about 1 : 1.5, about 1 : 1.7, and about 1 :2.
[0046] In an embodiment, the textile has a dimension selected from about 3 inches by about 5 inches, about 4 inches by about 6 inches, about 5 inches by about 7 inches, about 6 inches by about 8 inches, about 7 inches by about 9 inches, about 10 inches by about 13 inches, and about 12 inches by about 12 inches.
[0047] In the practice of the invention, the textile is impregnated with the emulsion concentrate or with an end used dispersion formulation that contains the concentrate, either during manufacture or by the end user. In some embodiments, the textile is fully saturated with the composition, or is saturated to a level of about 50%, about 60%, about 70%, about 75%, about 80%, about 85%, about 90%, about 95%, and about 100% of the saturation capacity of a matrix of the textile, where "saturation capacity" is the total amount of a liquid that the textile is able to absorb in one instance.
[0048] The textile or textile(s) may be packaged or housed for consumer use using any package or dispenser known to be developed in the art. For example, conventional packing of bags, pods, or boxes may be used. Packaging may be sterile or non-sterile.
[0049] The textile impregnated as described may be used to deliver active agents to inanimate surfaces (e.g., an antibacterial cleaner to a counter surface or sofa cushion), to skin, hair, or nails (e.g., an antifungal agent to nails) and/or to plant or botanical surfaces (e.g. , a nutrient or UV absorbing moiety to a plant leaf surface). A face of the textile is rubbed or wiped on the surface to deliver the active.
[0050] EXAMPLES
[0051] Example 1 ~ Preparation of Exemplary Emulsion Concentrate - Paste Form
[0052] An emulsion concentrate of the invention in paste form was prepared by obtaining and combining the ingredients in the amount shown in the Table 1 below:
Table 1
Figure imgf000011_0001
[0053] Table 1 includes only the ingredients used in the paste form, a concentrated emulsion that can be easily dispersed in the cold water for further applications.
[0054] The paste form was prepared as follows: The first three ingredients of Table 1 were charged to a reactor and heated to 85+°C. The temperature was held until all ingredients are melted and became homogenous.
[0055] Separately, the cocamidopropyl PG-dimonium chloride (with pre-calculated potential water loss*) was heated to 85+°C, and then added into the reactor. The temperature was held at 85+°C and vigorous mixing was applied until emulsion formed and become homogenous.
[0056] The batch was cooled with vigorous mixing. As cooling progressed, the viscosity of the compound increased, from a pumpable viscosity to a paste-like viscosity. Mixing was reduced to a gentle speed and the mixture cooled to about 80 degrees C.
[0057] To verify the quality of the emulsion concentrate, small paste samples were taken from the batch and diluted l Ox with room temperature water. Emulsion was easily dispersible in water with propeller mixing; no waxy materials were observed at the surface of water when all dispersed.
[0058] A portion of the diluted sample was taken and observed under a microscope at 400X magnification. The particle sizes observed were measured to be between 1 to 2 microns.
[0059] The paste was packaged in jars.
* Pre-calculated potential water loss during the whole manufacture process depends on the reactor, it can be routinely determined after a few batches, usually around 5-10% of total amount.
[0060] The finished emulsion concentrate (paste form) had the properties shown in Table A: Table A
Figure imgf000012_0001
[0061] Example 2 - Preparation of Exemplary Emulsion Concentrate of Invention
[0062] An emulsion concentrate of the invention in pumpable form was prepared by obtaining and combining the ingredients in the amount shown in the Table 2 below:
Table 2
Figure imgf000012_0002
[0063] The pumpable form is a pumpable microemulsion that provides an easy loading process for those using the emulsion concentrate to prepare and end use dispersion formulation.
[0064] The process described in Example 1 was carried out. When the paste form was cooled to about 80 degrees C, a amount was taken and further cooled to about 45 degrees C. Subsequently, it was mixed with the water and the glycerine in the relative amounts of Table 2.
[0065] The viscosity was reduced from paste-like to pumpable.
[0066] The finished emulsion concentrate (paste form) had the properties shown in Table B:
Table B
Figure imgf000012_0003
[0067] Example 3 - - Wipe to Remove Make Up [0068] An end use dispersion formulation was prepared by combining the ingredients in the amounts shown in Table 3 :
Table 3
Figure imgf000013_0001
[0069] An end use dispersion formulation is prepared as in Example 2, using the ingredients and in the amounts of Table 3.
[0070] The formulation was impregnated into a nonwoven wipe of synthetic fibers. One part by weight of the formulation was provided for each 3 parts by weight of the wipe textile to prepare the makeup removing wipe.
[0071] Example 4 - - Efficacy Evaluation of Make Up Remover Wipe
[0072] The wipes prepared in Example 3 were evaluated using the following study protocol:
[0073] Human subjects applied commercially available "long wear" eyeliner, eyeshadow, lip-gloss, lipstick and waterproof liquid eyeliner on both forearms. After 30 minutes, a wipe was used to wipe off the above made-up areas of skin on one arm. A commercially available makeup remover wipe (OLAY daily Facial Gentle Clean) was used to wipe the made-up areas of skin on the other arm.
[0074] Each subject provided an evaluation of (1) each wipes' ability to remove the makeup and (2) the sensory experience provided by each wipe (e.g. , experience of tackiness, slippery, smoothness and residue on skin).
[0075] The efficacy of the wipe-off effect of the emulsion concentrate wipes as compared to the commercial wipes in shown in Figure 2. The sensory experience results collected using the questionnaire of Fig. 1A are shown in Figure 3. [0076] Example 5 ~ Sensory Evaluation of Wipe Impregnated With Formulation based on the Emulsion Concentrate of Invention
[0077] The wipes prepared in Example 3 were evaluated for skinfeel/sensory experience.
[0078] Individual human subjects wiped a wipe of Example 3 on one forearm, and a commercially available wipe (Neutrogena make up remover wipe) on the other forearm.
[0079] Each subject provided an evaluation of the sensory experience/skinfeel provided by each wipe (e.g. , experience of tackiness, slippery, smoothness and residue on skin). The sensory evaluations were carried out using the questionnaire of Figure IB.
[0080] The sensory data thus obtained are shown in Figure 4. It shows that the test subjects found the emulsion concentrate based formulation of the invention to be less shiny, greasy and tacky while leaving a smoother skin when compared to the commercial wipe.
[0081] Example 5 - - Baby Care Wipe
[0082] An end use dispersion formulation was prepared by combining the ingredients in the amounts shown in Table 4:
Table 4
Figure imgf000015_0001
[0083] An end use dispersion formulation is prepared as in Example 2, using the ingredients and in the amounts of Table 4.
[0084] The formulation was impregnated into a nonwoven wipe of synthetic fibers. One part by weight of the formulation was provided for each 3 parts by weight of the wipe textile to prepare a baby care wipe.
[0085] A fragrance-free, mild baby wipe was prepared to gently clean, soothe and soften a baby's skin.
[0086] Example 6 - - Moisturizing Facial Wipe
[0087] An end use dispersion formulation was prepared by combining the ingredients in the amounts shown in Table 5: Table 5
Figure imgf000016_0001
[0088] An end use dispersion formulation is prepared as in Example 2, using the ingredients and in the amounts of Table 5.
[0089] The formulation was impregnated into a nonwoven wipe of synthetic fibers. One part by weight of the formulation was provided for each 3 parts by weight of the wipe textile to prepare the moisturizing facial wipe.
[0090] The wipe provides skin nourishment, deep moisture and brightening properties through natural rice and saffron extract.
[0091] Example 7 - -Refreshing Wet Wipe
[0092] An end use dispersion formulation was prepared by combining the ingredients in the amounts shown in Table 6:
Table 6 Phase Ingredient INCI Trade Name Wt%
name
I Emulsion
Concentrate Paste 3
of Example 1
II Water DI water 87.9
Propanediol 3
Tetrasodium
Tetras odium EDTA 0.1
EDTA
Caprylhydroxamic
acid(and)l,2- Spectrastat BHL
2
hexanediol INOLEX, Inc.
(and)butylene glycol
Chamomile Flora
~ 2
Water
PhytoTrace
~ 1
Lemon Verbena
Grapefruit Flora
~ 1
Water
Total 100
[0093] An end use dispersion formulation is prepared as in Example 2, using the ingredients and in the amounts of Table 6.
[0094] The formulation was impregnated into a nonwoven wipe of synthetic fibers. One part by weight of the formulation was provided for each 3 parts by weight of the wipe textile to prepare the refreshing wet wipe.
[0095] This alcohol free wet wipe enables one to preserve a sense of freshness throughout the entire day and effectively moisturizes skin.
[0096] Example 8 - - Feminine Wipe
[0097] An end use dispersion formulation was prepared by combining the ingredients in the amounts shown in Table 7:
Table 7
Figure imgf000018_0001
[0098] An end use dispersion formulation is prepared as in Example 2, using the ingredients and in the amounts of Table 7.
[0099] The formulation was impregnated into a nonwoven wipe of synthetic fibers. One part by weight of the formulation was provided for each 3 parts by weight of the wipe textile to prepare the feminine wipe. This wipe gently and effectively cleanses sensitive skin and contains natural moisturizers and natural extracts to leave a fresh and clean feeling all day long.
[0100] Example 9 - - Adult Cleansing Wipe
[0101] An end use dispersion formulation was prepared by combining the ingredients in the amounts shown in Table 8: Table 8
Figure imgf000019_0001
[0102] An end use dispersion formulation is prepared as in Example 2, using the ingredients and in the amounts of Table 8.
[0103] The formulation was impregnated into a nonwoven wipe of synthetic fibers. One part by weight of the formulation was provided for each 3 parts by weight of the wipe textile to prepare the cleansing wipe.
[0104] This wipe contains a formulation that is for everyday gentle cleansing without alcohol to prevent skin irritation or allergic reaction.
[0105] Example 10 - - Under Arm Deodorant Wipe
[0106] An end use dispersion formulation was prepared by combining the ingredients in the amounts shown in Table 9:
[0107] An end use dispersion formulation is prepared as in Example 2, using the ingredients and in the amounts of Table 9. Table 9
Figure imgf000020_0001
[0108] The formulation was impregnated into a nonwoven wipe of synthetic fibers. One part by weight of the formulation was provided for each 3 parts by weight of the wipe textile to prepare the underarm deodorant wipe.
[0109] This wipe provides a blend of natural essential oils that can cover the malodors under arms.
[0110] Example 11 - - Moisturizing Gel -Lotion
[0111] An end use dispersion formulation was prepared by combining the ingredients in the amounts shown in Table 10:
Table 10
Figure imgf000021_0001
[0112] An end use dispersion formulation is prepared as in Example 2, using the ingredients and in the amounts of Table 10. A gel -lotion was prepared that feels light and leaves skin without a feeling of greasiness.
[0113] Example 12— Cleansing Cream
[0114] An end use dispersion formulation was prepared by combining the ingredients in the amounts shown in Table 1 1 :
Table 11
Figure imgf000022_0001
[0115] An end use dispersion formulation is prepared as in Example 2, using the ingredients and in the amounts of Table 1 1. A cleansing cream was prepared that quickly dissolves make-up, dirt and oil effectively without drying the skin.
[0116] Example 13 ~ Eyeshadow Cream
[0117] An end use dispersion formulation was prepared by combining the ingredients in the amounts shown in Table 12:
Table 12
Figure imgf000023_0001
[0118] An end use dispersion formulation is prepared as in Example 2, using the ingredients and in the amounts of Table 12. An eyeshadow cream was prepared that has gloss and long wearing properties with good spreading during application.
[0119] Example 14 ~ Tinted Moisturizing Lotion
[0120] An end use dispersion formulation was prepared by combining the ingredients ' the amounts shown in Table 13:
Table 13
Figure imgf000024_0001
[0121] An end use dispersion formulation is prepared as in Example 2, using the ingredients and in the amounts of Table 13. A tinted lotion was prepared that hydrates skin and softens fine lines with a sheer hint of color.
[0122] Example 15— Hair Cream
[0123] An end use dispersion formulation was prepared by combining the ingredients in the amounts shown in Table 14:
Table 14
Figure imgf000025_0001
[0124] An end use dispersion formulation is prepared as in Example 2, using the ingredients and in the amounts of Table 14. A leave in hair styling cream was prepared that hydrates and condition hair while providing soft hold; it reduces frizz and the effects of humidity too.
[0125] It will be appreciated by those skilled in the art that changes could be made to the embodiments described above without departing from the broad inventive concept thereof. It is understood, therefore, that this invention is not limited to the particular embodiments disclosed, but it is intended to cover modifications within the spirit and scope of the present invention as defined by the appended claims.

Claims

CLAIMS We claim:
1. An emulsion concentrate comprising:
an ester oil,
a nonionic ester emulsifier,
a waxy ester, and
an aqueous cationic surfactant.
2. The emulsion concentrate of claim 1 , wherein the ester oil is glycerol triheptanoate.
3. The emulsion concentrate of claim 1 , wherein the nonionic ester emulsifier is glyceryl monostearate.
4. The emulsion concentrate of claim 1 , wherein the waxy ester is a hydrogenated rapeseed oil.
5. The emulsion concentrate of claim 1, wherein the ester oil is selected from peanut oil, safflower oil, coconut oil, soybean oil, palm oil, olive oil, com oil, hazelnut oil, linseed oil, rice bran oil, acai oil, Jambu oil, Guava oil, sesame oil, graviola oil, tucuma oil, brazil nut oil, carapa oil, buriti oil, passion fruit oil, and pracaxi oil.
6. The emulsion concentrate of claim 1, wherein the aqueous cationic surfactant is an alkyamido propyl PG-dimonium chloride.
7. The emulsion concentrate of claim 1, wherein the aqueous cationic surfactant is cocamidopropyl PG-dimoinum chloride.
8. The emulsion concentrate of claim 1 further comprising an additive selected from a wax, additional types of emulsifier, a fat, a UV absorbing compound, a detergent, foaming agents, stabilizers, pH modifiers, foaming agents, moisturizers, water, an alcohol, chelators, glycerin, a urea, a cosmetic active, a pigment, a wetting agent, a skin or hair conditioner, and zinc oxide.
9. The emulsion concentrate of claim 1 further comprising an additive selected from a preservative, bacteriostatic materials, microbacteriostatic materials, multifunctional antimicrobials, alternative preservation components, bactericides or antibacterial materials, antimicrobial materials, colorants, flavorants, fragrances, pharmaceuticals, biologies, particulates, smectite, additional types of surfactant, and an opacifier.
10. An emulsion concentrate consisting essentially of:
an ester oil,
a nonionic ester emulsifier,
a waxy ester, and an aqueous cationic surfactant, wherein the emulsion concentrate provides an improved sensory experience as compared to a conventional emulsion concentrate.
11. An end use formulation comprising the emulsion concentrate of any one of claims 1-10 dispersed in a carrier.
12. The formulation of claim 11 wherein the carrier is an aqueous carrier.
13. The formulation of claim 11 wherein the carrier is selected from water and a floral water.
14. The formulation of claim 11 further comprising an additive selected from a pesticide, a fertilizer, a pigment, a wax, additional types of emulsifier, a fat, a UV absorbing compound, a detergent, foaming agents, stabilizers, pH modifiers, foaming agents, moisturizers, water, an alcohol, chelators, glycerin, a urea, a cosmetic active, a pigment, a wetting agent, a skin or hair conditioner, and zinc oxide.
15. The formulation of claim 11 further comprising an additive selected from a preservative, bacteriostatic materials, microbstatic materials, bactericides or antibacterial materials, antimicrobial materials, colorants, fiavorants, fragrances, pharmaceuticals, biologies, particulates, smectite, additional types of surfactant, and an opacifier.
16. A textile impregnated with the emulsion composition or with the formulation of any one of claims 1 to 15.
17. The textile of claim 16, wherein the textile is a non-woven matrix.
18. The textile of claim 15, wherein the textile is a woven matrix
19. The textile of claim 16, wherein the textile is biodegradable.
20. The textile of claim 16 wherein the textile comprises a synthetic fiber.
21. The textile of claim 20 wherein the fiber is selected from rayon, acetate, polyester, aramid, acrylic, ingeo, olefin, regenerated cellulose, and polylactid.
22. The textile of claim 15 comprising a natural fiber.
23. The textile of claim 22 wherein the fiber is selected from bamboo, lotus stem, cotton, banana pseudo stem, pineapple leaves, pineapple stem, deciduous wood, palm, abaca, coir, jute, flax, kapok, kenaf, hemp, modal, ramie, sisal, soy protein and
combinations thereof.
24. The textile of any one of claims 16 to 23 having a dimension with an aspect ratio of about 1: 1.2; about 1 : 1.5, about 1 : 1.7, and about 1 :2.
25. The textiles of any of claims 16-23 housed in a re-sealable container.
26. A method of cleaning, deodorizing, and/or delivering an active agent to a surface comprising wiping a face of the textile against the surface.
27. The method of claim 26 wherein the surface is a hard surface,
28. The method of claim 26 wherein the surface is skin, hair, or nails.
29. A method of preparing an emulsion concentrate comprising combining an ester oil,
a nonionic ester emulsifier,
a waxy ester, and
an aqueous cationic surfactant.
30. The method of claim 29 wherein the ester oil glycerol triheptanoate
31. The method of claim 29 wherein the nonionic ester emulsifier is glyceryl monostearate.
32. The method of claim 29 wherein the waxy ester is s a rapeseed oil.
33. The method of claim 29 wherein the ester oil is selected from peanut oil, safflower oil, coconut oil, soybean oil, palm oil, olive oil, corn oil, hazelnut oil, linseed oil, rice bran oil, acai oil, Jambu oil, Guava oil, sesame oil, graviola oil, tucuma oil, brazil nut oil, carapa oil, buriti oil, passion fruit oil, and pracaxi oil.
34. The method of claim 29 wherein the aqueous cationic surfactant is an alkyamido propyl PG-dimonium chloride.
35. The method of claim 29 wherein the aqueous cationic surfactant is
cocamidopropyl PG-dimoinum chloride.
36. A method of preparing an end use dispersion formulation comprising dispersing in a carrier an amount of the emulsion concentrate of any of claims 1 to 10.
37. The method of claim 36 wherein the formulation provides an improved sensory experience as compared to a conventional emulsion concentrate.
38. The method of claim 36 wherein the carrier is water.
PCT/US2018/035171 2017-05-30 2018-05-30 Cold processable emulsion concentrates providing desirable sensory properties, end use formulations containing the emulsion concentrates and related methods WO2018222742A1 (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5951991A (en) * 1997-05-22 1999-09-14 The Procter & Gamble Company Cleansing products with improved moisturization
US6440437B1 (en) * 2000-01-24 2002-08-27 Kimberly-Clark Worldwide, Inc. Wet wipes having skin health benefits
US20080108709A1 (en) * 2006-10-06 2008-05-08 Goldschmidt Gmbh Cold-preparable, low-viscosity and prolonged cosmetic emulsions with coemulsifiers containing cationic groups
WO2012020075A2 (en) * 2010-08-13 2012-02-16 Beiersdorf Ag Stabilized w/o emulsions

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5951991A (en) * 1997-05-22 1999-09-14 The Procter & Gamble Company Cleansing products with improved moisturization
US6440437B1 (en) * 2000-01-24 2002-08-27 Kimberly-Clark Worldwide, Inc. Wet wipes having skin health benefits
US20080108709A1 (en) * 2006-10-06 2008-05-08 Goldschmidt Gmbh Cold-preparable, low-viscosity and prolonged cosmetic emulsions with coemulsifiers containing cationic groups
WO2012020075A2 (en) * 2010-08-13 2012-02-16 Beiersdorf Ag Stabilized w/o emulsions

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