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WO2018117230A1 - Vehicle lamp - Google Patents

Vehicle lamp Download PDF

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Publication number
WO2018117230A1
WO2018117230A1 PCT/JP2017/045972 JP2017045972W WO2018117230A1 WO 2018117230 A1 WO2018117230 A1 WO 2018117230A1 JP 2017045972 W JP2017045972 W JP 2017045972W WO 2018117230 A1 WO2018117230 A1 WO 2018117230A1
Authority
WO
WIPO (PCT)
Prior art keywords
light
exit surface
lens
light source
light exit
Prior art date
Application number
PCT/JP2017/045972
Other languages
French (fr)
Japanese (ja)
Inventor
寛秋 黒須
達也 関口
Original Assignee
スタンレー電気株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by スタンレー電気株式会社 filed Critical スタンレー電気株式会社
Publication of WO2018117230A1 publication Critical patent/WO2018117230A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S43/00Signalling devices specially adapted for vehicle exteriors, e.g. brake lamps, direction indicator lights or reversing lights
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S45/00Arrangements within vehicle lighting devices specially adapted for vehicle exteriors, for purposes other than emission or distribution of light
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V5/00Refractors for light sources
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V5/00Refractors for light sources
    • F21V5/08Refractors for light sources producing an asymmetric light distribution

Definitions

  • the present invention relates to a vehicular lamp, and more particularly to a vehicular lamp that can form a plurality of types of light distribution patterns.
  • a light guide lens including a light entrance surface and a light exit surface, and an LED that emits light that forms a light intensity distribution on the light exit surface when entering the light guide lens from the light entrance surface and exiting the light exit surface
  • Patent Document 1 FIG. 1
  • a projection lens that forms a low beam light distribution pattern by reversing projection of a luminous intensity distribution formed on a light exit surface. Etc.)
  • the present invention has been made in view of the above circumstances, and an object thereof is to provide a vehicular lamp capable of forming a plurality of types of light distribution patterns.
  • one aspect of the present invention includes a first light guide lens including a first light incident surface and a first light output surface, a second light guide lens disposed below the first light guide lens, and a second light guide lens.
  • a second light guide lens including a light entrance surface and a second light exit surface; and the first light exit when the light enters the first light guide lens from the first light entrance surface and exits from the first light exit surface.
  • a second light source that emits light forming a light intensity distribution, and a light intensity distribution formed on the first light output surface and the second light output surface according to a lighting state of the first light source and the second light source are inverted and projected.
  • a lower end edge of the first light output surface of the first light guide lens includes a first edge portion with a step, and the second lens.
  • An upper end edge of the second light exit surface of the optical lens includes a stepped second edge portion having a shape in which the first edge portion is inverted, and the first light guide lens and the second light guide lens are formed of the first light guide surface. It is a vehicular lamp that is arranged in a state where the edge portion and the second edge portion are in line contact with each other.
  • a preferable aspect is that the projection lens is disposed in front of the first light output surface and the second light output surface, and a rear surface of the projection lens is the first light output surface and the second light output surface.
  • the first light exit surface and the second light exit surface are in surface contact with the rear surface of the projection lens.
  • a preferable aspect is arrange
  • a third light source that emits light to be formed; and a light intensity distribution on the second light exit surface when the light enters the second light guide lens and exits from the second light exit surface.
  • a fourth light source that emits light forming the first light output according to a lighting state of the first light source, the second light source, the third light source, and the fourth light source. The light intensity distribution formed on the surface and the second light exit surface is reversely projected.
  • FIG. 1 is a perspective view of a vehicular lamp 10.
  • 1 is an exploded perspective view of a vehicular lamp 10.
  • FIG. 3 is a perspective view of a structure in which a heat sink 20, a light source module 30, a holder 40, and a separator 50 are combined.
  • FIG. 3 is a perspective view of a separator 50.
  • FIG. (A) A partial front view of the upper separator main body 52, (b) a partial front view of the lower separator main body 53, (c) a plurality of low beam light sources 32a and a plurality of high beam light sources 32b seen through the separator 50. It is a front view (perspective view).
  • A An example of a light distribution pattern P Lo for low beam
  • P ADB an example of a light distribution pattern P ADB for ADB
  • P ADB a combined light distribution pattern including a light distribution pattern P Lo for low beam and a light distribution pattern P ADB for ADB
  • D is a diagram illustrating a state in which a plurality of regions (for example, a plurality of regions A1 to A4 that are individually turned on and off) are circular and overlap each other, which constitute the light distribution pattern for ADB. It is a partial front view (perspective view) of the vehicular lamp 10 (modification). It is a partial sectional view of vehicular lamp 10 (modification).
  • FIG. 1 is a perspective view of a vehicular lamp 10.
  • 2A is a top view of the vehicular lamp 10
  • FIG. 2B is a front view
  • FIG. 2C is a side view.
  • the vehicle lamp 10 shown in FIGS. 1 and 2 includes a low beam light distribution pattern P Lo (see FIG. 9A), or a low beam light distribution pattern P Lo and an ADB (Adaptive Driving Beam) light distribution pattern P.
  • a vehicle headlamp capable of forming a combined light distribution pattern including ADB (see FIG. 9C), and is mounted on the left and right sides of the front end of a vehicle (not shown).
  • the low beam light distribution pattern P Lo and the ADB light distribution pattern P ADB are formed on a virtual vertical screen (disposed approximately 25 m ahead from the front of the vehicle) facing the front of the vehicle.
  • XYZ axes are defined. The X-axis extends in the vehicle front-rear direction, the Y-axis extends in the vehicle width direction, and the Z-axis extends in the vertical direction.
  • FIG. 3 is a cross-sectional view of the vehicular lamp 10 shown in FIG. 1 cut along a horizontal plane including the reference axis AX (a plane including the X axis and the Y axis).
  • FIG. 4 is a cross-sectional view of the vehicular lamp 10 shown in FIG. 1 cut along a vertical plane including the reference axis AX (a plane including the X axis and the Z axis).
  • FIG. 5 is an exploded perspective view of the vehicular lamp 10.
  • the vehicular lamp 10 of this embodiment includes a heat sink 20, a light source module 30, a holder 40, a separator 50, a primary lens 60, a retainer 70, a secondary lens 80, and the like.
  • the vehicular lamp 10 is disposed in a lamp chamber composed of an outer lens and a housing, and is attached to the housing or the like.
  • the heat sink 20 is made of aluminum die cast and includes a base 22 including a front surface 22a and a rear surface 22b opposite to the front surface 22a.
  • the front surface 22a includes a light source module mounting surface 22a1 and a peripheral surface 22a2 surrounding the light source module mounting surface 22a1.
  • the light source module mounting surface 22a1 and the peripheral surface 22a2 are, for example, planes parallel to a plane including the Y axis and the Z axis.
  • the light source module mounting surface 22a1 is provided with screw holes 22a5 (three places in FIG. 5) for fixing the light source module 30 with screws.
  • the light source module mounting surface 22a1 is provided with positioning pins 22a6 (two locations in FIG. 5) for positioning the light source module 30.
  • the peripheral surface 22a2 includes a holder contact surface 22a3 with which the holder 40 contacts and a retainer contact surface 22a4 with which the retainer 70 contacts.
  • the retainer contact surface 22a4 is provided on each of the left and right sides of the peripheral surface 22a2.
  • the thickness between the retainer contact surface 22a4 and the rear surface 22b is thicker than the thickness between the holder contact surface 22a3 and the rear surface 22b (thickness in the X-axis direction), thereby forming a step portion. ing.
  • the base 22 is provided with screw holes 22c (two places in FIG. 3) into which the screws N1 are inserted.
  • the screw hole 22c passes through the retainer contact surface 22a4 and the rear surface 22b.
  • first extension portions 24 extending rearward (X-axis direction) from the left and right sides of the base 22.
  • a distal end portion of the first extension portion 24 is provided with a second extension portion 26 extending toward the side (Y-axis direction).
  • the heat radiating fins 28 are provided on the rear surface 22b of the base 22.
  • the light source module 30 includes a plurality of low beam light sources 32a and a plurality of ADB light sources 32b, a plurality of low beam light sources 32a, a plurality of ADB light sources 32b, and a substrate 34 on which a connector 34c is mounted.
  • the plurality of light sources 32a correspond to the first light source of the present invention
  • the plurality of light sources 32b correspond to the second light source of the present invention.
  • FIG. 8C is a front view (perspective view) of the plurality of low beam light sources 32a and the plurality of light sources 32b for ADB as seen through the separator 50.
  • FIG. 8C is a front view (perspective view) of the plurality of low beam light sources 32a and the plurality of light sources 32b for ADB as seen through the separator 50.
  • the plurality of low beam light sources 32a are mounted on the substrate 34 in a form arranged in the upper stage and in the Y-axis direction.
  • a plurality of light sources 32b for ADB are mounted on the substrate 34 in a form arranged in the lower stage and in the Y-axis direction.
  • Each of the light sources 32a and 32b is, for example, a semiconductor light emitting element such as an LED or an LD having a rectangular (for example, 1 mm square) light emitting surface, and the substrate 34 with each light emitting surface facing forward (front). To be implemented.
  • the plurality of rectangles in FIG. 8C represent the light emitting surfaces of the respective light sources 32a and 32b.
  • the substrate 34 is provided with through holes 34a (two locations in FIG. 5) into which the positioning pins 22a6 of the heat sink 20 are inserted, and notches S1 (three locations in FIG. 5) into which the screws N2 are inserted.
  • the screw N2 inserted into the notch S1 is screwed into the screw hole 22a5 of the heat sink 20 with the positioning pin 22a6 of the heat sink 20 inserted into the through hole 34a of the substrate 34. It is fixed to the heat sink 20 (light source module mounting surface 22a1).
  • the holder 40 is made of a synthetic resin such as acrylic or polycarbonate, and includes a cup-shaped holder main body 42 opened on the front side and closed on the rear side.
  • the front surface 42a of the holder main body 42 is a surface (rear side) in which the rear surface of the separator 50 is inverted so that the rear surfaces of the separator 50 (the rear surface 52b of the upper separator main body 52 and the rear surface 53b of the lower separator main body 53) are in surface contact. Concave spherical surface).
  • the holder body 42 is provided with a through hole 42c into which the light guide part 52d and the light guide part 53d of the separator 50 are inserted.
  • the holder body 42 is provided with a cylindrical portion 44 that extends rearward (X-axis direction) from the outer peripheral portion of the holder body 42.
  • a flange portion 46 that abuts against the holder abutment surface 22 a 3 of the heat sink 20 is provided at the tip of the cylindrical portion 44.
  • the holder main body 42 (and the cylindrical portion 44) is provided with a notch S4.
  • a convex portion 48 and a convex portion 49 are provided on the front opening end surface 40 a of the holder 40.
  • FIG. 6 is a perspective view of a structure in which the heat sink 20, the light source module 30, the holder 40, and the separator 50 are combined.
  • FIG. 7 is a perspective view of the separator 50.
  • the separator 50 is a cup-shaped member that is made of silicon resin, opened on the front side, and closed on the rear side.
  • the separator 50 includes an upper separator body 52 and a lower separator body 53.
  • the upper separator body 52 corresponds to the first light guide lens of the present invention
  • the lower separator body 53 corresponds to the second light guide lens of the present invention.
  • the upper separator body 52 is disposed above the reference axis AX, and the lower separator body 53 is disposed below the reference axis AX.
  • the reference axis AX extends in the X axis direction.
  • a front surface 52a of the upper separator main body 52 has an upper half of the rear surface 60b of the primary lens 60 so that the upper half of the rear surface 60b (spherical surface convex toward the rear) of the reference axis AX is in surface contact. It is configured as a surface having an inverted shape (a spherical surface concave toward the rear).
  • the rear surface 52b (see FIGS. 3 and 4) of the upper separator main body 52 is in surface contact with the upper half of the reference axis AX of the front surface 42a (spherical surface concave toward the front) of the holder 40 (holder main body 42).
  • the upper half of the front surface 42a of the holder 40 (holder body 42) is configured as an inverted surface (spherical surface convex toward the rear).
  • the lower edge of the front surface 52a of the upper separator body 52 has stepped edge portions 52a1 having a shape corresponding to the cut-off line CL Lo (CL1 to CL3; see FIG. 11A), and
  • the extended edge portions 52a2 and 52a3 are disposed on both sides of the stepped edge portion 52a1.
  • the stepped edge portion 52a1 corresponds to the first edge portion of the present invention.
  • the extended edge portion may be provided only on one side.
  • the stepped edge 52a1 includes an edge e1 corresponding to the left horizontal cutoff line CL1, an edge e2 corresponding to the right horizontal cutoff line CL2, and an oblique cutoff line CL3 connecting the left horizontal cutoff line CL1 and the right horizontal cutoff line CL2. Side e3 corresponding to.
  • the extended edge portion 52a2 is disposed at the same position as the side e1 in the Z-axis direction.
  • the extended edge portion 52a3 is disposed at the same position as the side e2 in the Z-axis direction.
  • the lower end surface 52c (see FIG. 4) of the upper separator body 52 is a surface extending in the horizontal direction (X-axis direction) from the lower end edge of the front surface 52a of the upper separator body 52 toward the rear surface 52b of the upper separator body 52.
  • the rear surface 52b of the upper separator body 52 is provided with a light guide 52d for guiding light from the light source module 30 (the plurality of light sources 32a).
  • 52 d of light guide parts are provided in the partial area
  • the partial region including the stepped edge portion 52a1 is a region of the rear surface 52b of the upper separator body 52 that is opposed to the light source module 30 (light emitting surfaces of the plurality of light sources 32a).
  • the light guide part 52 d is inserted into the through hole 42 c of the holder 40.
  • a light incident surface 52e is provided at the tip of the light guide 52d.
  • the light incident surface 52e is, for example, a plane parallel to a plane including the Y axis and the Z axis.
  • the light incident surface 52e corresponds to the first light incident surface of the present invention
  • the front surface 52a corresponds to the first light output surface of the present invention.
  • the light incident surface 52e is disposed at a position facing the light source module 30 (the light emitting surfaces of the plurality of light sources 32a) in a state where the light guide 52d is inserted into the through hole 42c of the holder 40 (see FIG. 4).
  • the distance between the light incident surface 52e and the light source module 30 (light emitting surfaces of the plurality of light sources 32a) is, for example, 0.2 mm.
  • a flange portion 52 f is provided on the front opening end surface of the upper separator body 52.
  • a through hole 52f1 one place in FIGS. 5 and 7) into which the convex portion 48 of the holder 40 is inserted
  • a through hole 52f2 in FIGS. 5 and 7) into which the convex portion 49 of the holder 40 is inserted.
  • Medium, 2 places are provided.
  • the front surface 53a of the lower separator main body 53 has the lower half of the rear surface 60b of the primary lens 60 so that the lower half of the rear surface 60b (spherical surface convex toward the rear) of the primary lens 60 is in surface contact with the reference axis AX. It is configured as a surface having an inverted shape (a spherical surface concave toward the rear).
  • the rear surface 53b (see FIGS. 3 and 4) of the lower separator body 53 is in surface contact with the lower half of the reference axis AX of the front surface 42a (spherical surface concave toward the front) of the holder 40 (holder body 42).
  • the lower half of the front surface 42a of the holder 40 (holder body 42) is configured as a reverse surface (spherical surface convex toward the rear).
  • the upper edge of the front surface 53a of the lower separator body 53 has a stepped edge portion 53a1 (sides e1 ′ to e3 ′) having a shape obtained by inverting the stepped edge portion 52a1, and a stepped portion.
  • Extension edge parts 53a2 and 53a3 arranged on both sides of the edge part 53a1 are included.
  • the stepped edge portion 53a1 corresponds to the second edge portion of the present invention.
  • the extended edge portion may be provided only on one side.
  • the extended edge portion 53a2 is arranged at the same position as the side e1 ′ in the Z-axis direction.
  • the extended edge portion 53a3 is disposed at the same position as the side e2 'in the Z-axis direction.
  • the upper end surface 53c (see FIG. 4) of the lower separator body 53 is a surface extending in the horizontal direction (X-axis direction) from the upper end edge of the front surface 53a of the lower separator body 53 toward the rear surface 53b of the lower separator body 53.
  • the rear surface 53b of the lower separator body 53 is provided with a light guide portion 53d for guiding light from the light source module 30 (the plurality of light sources 32b).
  • the light guide portion 53d is provided in a partial region including a stepped edge portion 53a1 on the rear surface 53b of the lower separator main body 53, and extends toward the light source module 30 (the plurality of light sources 32b). Yes.
  • the partial region including the stepped edge portion 53a1 is a region of the rear surface 53b of the lower separator body 53 that faces the light source module 30 (light emitting surfaces of the plurality of light sources 32b).
  • the light guide portion 53d is inserted into the through hole 42c of the holder 40.
  • a light incident surface 53e is provided at the tip of the light guide 53d.
  • a plurality of areas constituting the ADB light distribution pattern (for example, a plurality of areas A1 to A4 that are individually turned on and off) are circular and overlap each other as shown in FIG. This is a surface adjusted so as to be formed in a state of being divided by vertical edges as shown in FIG.
  • FIGS. 9B and 9D show ADB light distribution patterns formed when there are four ADB light sources 32b.
  • a hatched area in FIGS. 9B and 9D indicates that the light source 32b corresponding to the area is turned off.
  • the light incident surface 53e corresponds to the second light incident surface of the present invention
  • the front surface 53a corresponds to the second light output surface of the present invention.
  • the light incident surface 53e is disposed at a position facing the light source module 30 (the light emitting surfaces of the plurality of light sources 32b) in a state where the light guide portion 53d is inserted into the through hole 42c of the holder 40 (see FIG. 4).
  • the distance between the light incident surface 53e and the light source module 30 (the light emitting surfaces of the plurality of light sources 32b) is, for example, 0.2 mm.
  • a flange 53 f is provided on the front opening end surface of the lower separator body 53.
  • the flange portion 53f is provided with through holes 53f1 (two locations in FIGS. 5 and 7) into which the convex portion 48 of the holder 40 is inserted.
  • the lower separator body 53 is provided with a notch S5 so that the connector 34c of the light source module 30 does not contact (interference) with the lower separator body 53.
  • the upper separator body 52 and the lower separator body 53 are in line contact with the lower edge of the front surface 52a of the upper separator body 52 and the upper edge of the front surface 53a of the lower separator body 53, and The lower end surface 52c of the upper separator body 52 and the upper end surface 53c of the lower separator body 53 are combined in a surface contact state to constitute the separator 50.
  • the light guide portion 52d of the upper separator body 52 and the light guide portion 53d of the lower separator body 53 are inserted (for example, press-fitted or fitted) into the through hole 42c of the holder 40, and the upper separator body 52 (
  • the light incident surface 52e of the light guide 52d and the light source module 30 face each other, and the light incident surface 53e of the lower separator body 53 (light guide 53d) and the light source module 30 (the plurality of light sources 30).
  • the rear surface of the separator 50 (the rear surface 52b of the upper separator body 52 and the rear surface 53b of the lower separator body 53) are opposed to the holder 40 (holder body 42). It arrange
  • the convex portion 48 of the holder 40 is inserted into the through hole 52f1 of the upper separator body 52 and the through hole 53f1 of the lower separator body 53 (see FIG. 6). Further, the convex portion 49 of the holder 40 is inserted into the through hole 52f2 of the upper separator body 52 (see FIG. 6).
  • the primary lens 60 is a spherical lens including a front surface 60a and a rear surface 60b on the opposite side.
  • the front surface 60a is a spherical surface convex toward the front
  • the rear surface 60b is a spherical surface convex toward the rear.
  • the primary lens 60 is provided with a flange portion 62.
  • the flange portion 62 extends so as to surround the reference axis AX between the front surface 60a and the rear surface 60b.
  • the retainer 70 is made of a synthetic resin such as acrylic or polycarbonate, and includes a retainer main body 72 that is a cylindrical body that widens in a cone shape from the front opening end face toward the rear opening end face.
  • the secondary lens 80 is made of a synthetic resin such as acrylic or polycarbonate and includes a lens body 82.
  • the lens body 82 includes a front surface 82a and a rear surface 82b opposite to the front surface 82a (see FIGS. 3 and 4).
  • the front surface 82a is a plane parallel to the plane including the Y-axis and the Z-axis
  • the rear surface 82b is a spherical surface convex toward the rear.
  • a cylindrical portion 84 that extends rearward (X-axis direction) from the outer peripheral portion of the lens main body 82 is provided on the outer peripheral portion of the lens main body 82.
  • the focal point F (see FIG. 8C) has a lower end edge (stepped edge portion 52a1) of the front surface 52a of the upper separator body 52 and an upper end edge (step difference) of the front surface 53a of the lower separator body 53.
  • the projection lens located in the vicinity of the attached edge portion 53a1) is configured.
  • the curvature of field (rear focal plane) of the projection lens is applied to the lower edge (stepped edge portion 52a1) of the front surface 52a of the upper separator body 52 and the upper edge (stepped edge portion 53a1) of the front surface 53a of the lower separator body 53. It is almost coincident.
  • the primary lens 60 and the secondary lens 80 constituting the projection lens for example, a spherical lens and a plano-convex lens described in JP-A-2015-79660 can be used.
  • the secondary lens 80 having the above-described configuration is disposed in a state where the lens body 82 is disposed in front of the primary lens 60 and the pressing portion and screw receiving portion 86 is in contact with the flange portion 76 of the retainer 70 (see FIG. 3 and FIG. 3). (See FIG. 4).
  • the light from the plurality of low beam light sources 32a enters the light incident surface 52e of the light guide portion 52d of the upper separator body 52.
  • the light is guided through the light guide 52d and emitted from the front surface 52a of the upper separator body 52.
  • a light intensity distribution corresponding to the low beam light distribution pattern is formed on the front surface 52a of the upper separator body 52.
  • This luminous intensity distribution includes sides e1 to e3 (see FIG. 8A) corresponding to the cut-off line CL Lo (CL1 to CL3).
  • the projection lens composed of the primary lens 60 and the secondary lens 80 reversely projects this luminous intensity distribution forward.
  • the low beam light distribution pattern P Lo including the cut-off line CL (CL1 to CL3) is formed at the upper edge.
  • FIG. 9 (b) the light distribution pattern P ADB for ADB comprising a cut-off line CL ADB to the lower edge (CL1' ⁇ CL3') is formed.
  • FIG. 9B shows an ADB light distribution pattern PADB formed when there are four light sources 32b for ADB .
  • a hatched area in FIG. 9B indicates that the light source 32b corresponding to the area is turned off.
  • the combined light distribution pattern including the low beam light distribution pattern PLo and the ADB light distribution pattern PADB. Is formed.
  • the luminous intensity distributions formed on the front surface 52a of the upper separator body 52 and the front surface 53a of the lower separator body 53 according to the lighting states of the plurality of light sources 32a and the plurality of light sources 32b are inverted and projected.
  • a light distribution pattern is formed.
  • the vehicular lamp 10 capable of forming a plurality of types of light distribution patterns can be provided.
  • FIG. 10 is a partial front view (perspective view) of the vehicular lamp 10 (modified example), and FIG. 11 is a partial cross-sectional view of the vehicular lamp 10 (modified example).
  • the vehicular lamp 10 using two types of light sources that is, a plurality of light sources 32a for low beams and a plurality of light sources 32b for ADB has been described, but the present invention is not limited thereto.
  • light sources 32c and 32d for DRL Daytime Running Lamp
  • DRL Daytime Running Lamp
  • the light source 32c for DRL is mounted on the substrate 34 in a form disposed above the plurality of first light sources 32a for low beam (see FIG. 10).
  • the light source 32d for DRL is mounted on the substrate 34 in a form arranged below the plurality of second light sources 32b for ADB (see FIG. 10).
  • the upper separator body 52 includes a light guide 52g that guides light from the light source 32c for DRL (see FIG. 11).
  • the light guide 52g is configured in the same manner as the light guide 52d that guides light from the plurality of first light sources 32a for low beam.
  • the lower separator 53 main body includes a light guide portion 53g that guides light from the light source 32d for DRL (see FIG. 11).
  • the light guide 53g is configured in the same manner as the light guide 52d that guides light from the plurality of first light sources 32a for low beam.
  • each light guide part 52g and 53g (for example, light-incidence surface 52h, 53h) is comprised so that the light distribution pattern for DRL (not shown) which is a diffused light distribution pattern may be formed.
  • the light from the DRL light source 32c is incident on the light incident surface 52h of the light guide portion 52g of the upper separator body 52 and guided.
  • the light is guided through the light portion 52 g and emitted from the front surface 52 a of the upper separator body 52.
  • a light intensity distribution corresponding to a part of the DRL light distribution pattern is formed on the front surface 52a of the upper separator body 52.
  • the light source 32d for DRL when the light source 32d for DRL is turned on, the light from the light source 32d for DRL enters the light entrance surface 53h of the light guide portion 53g of the lower separator body 53 and is guided through the light guide portion 53g.
  • the light is emitted from the front surface 53 a of the lower separator body 53. Thereby, a luminous intensity distribution corresponding to another part of the DRL light distribution pattern is formed on the front surface 53a of the lower separator body 53.
  • the projection lens composed of the primary lens 60 and the secondary lens 80 reversely projects this luminous intensity distribution forward. Thereby, a DRL light distribution pattern (not shown) is formed.
  • the holder 40 and the separator 50 are physically separate parts, but the present invention is not limited to this.
  • the holder 40 and the separator 50 may be integrally formed as an integral part.
  • the said embodiment demonstrated the example comprised so that the lower separator main body 53 might form the light distribution pattern PADB for ADB , it is not restricted to this.
  • the lower separator body 53 may be configured to form a high beam light distribution pattern.
  • the primary lens 60 and the secondary lens 80 serve as projection lenses that reversely project the luminous intensity distribution formed on the front surface of the separator 50 (the front surface 52a of the upper separator body 52 and the front surface 53a of the lower separator body 53).
  • the example using the comprised projection lens was demonstrated, it is not restricted to this.
  • one lens may be used as the projection lens, or three or more lenses may be used.
  • the projection lens (primary lens) that reversely projects forward the luminous intensity distribution formed on the front surface of the separator 50 (the front surface 52a of the upper separator body 52 and the front surface 53a of the lower separator body 53) and the front surface of the separator 50.
  • the projection lens may be any lens that can reversely project the luminous intensity distribution formed on the front surface of the separator 50 (the front surface 52a of the upper separator body 52 and the front surface 53a of the lower separator body 53).
  • the front surface of the lens and the projection lens may be non-contact. That is, a gap may be provided between the front surface of the separator 50 and the projection lens.
  • Presser and screw receiving portion 88 positioning pins, AX ... reference axis, CL ... cutoff, CL1 ... left horizontal cut-off line, CL2 ... right horizontal cut-off line, CL3 ... cutoff line, CL ADB ... cutoff line, CL Lo ... cutoff line, F ... focus, N1, N2 ... Screws, PADB ... ADB light distribution pattern, PLo ... Low beam light distribution pattern

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Abstract

Provided is a vehicle lamp which is capable of forming a plurality of types of light distribution patterns. The vehicle lamp is provided with: a first light guide lens which includes a first light entry surface and a first light exit surface; a second light guide lens which is disposed below the first light guide lens, and which includes a second light entry surface and a second light exit surface; a first light source which emits light that forms a luminous intensity distribution on the first light exit surface when exiting from the first light exit surface after entering from the first light entry surface; a second light source which emits light that forms a luminous intensity distribution on the second light exit surface when exiting from the second light exit surface after entering from the second light entry surface; and a projection lens which inverts and projects the luminous intensity distributions formed on the first light exit surface and the second light exit surface in accordance with the lighting state of the first light source and the second light source. The lower edge of the first light exit surface includes a stepped first edge portion. The upper edge of the second light exit surface includes a stepped second edge portion having an inverted shape to that of the first edge portion. The first light guide lens and the second light guide lens are disposed in a state in which the first edge portion and the second edge portion are in line contact with each other.

Description

車両用灯具Vehicle lighting
 本発明は、車両用灯具に関し、特に、複数種類の配光パターンを形成することができる車両用灯具に関する。 The present invention relates to a vehicular lamp, and more particularly to a vehicular lamp that can form a plurality of types of light distribution patterns.
 従来、入光面と出光面とを含む導光レンズと、入光面から導光レンズに入光して出光面から出光する際に当該出光面に光度分布を形成する光を発光するLED等の光源と、出光面に形成される光度分布を反転投影することでロービーム用配光パターンを形成する投影レンズと、を備えた車両用灯具が提案されている(例えば、特許文献1(図1等)参照)。 Conventionally, a light guide lens including a light entrance surface and a light exit surface, and an LED that emits light that forms a light intensity distribution on the light exit surface when entering the light guide lens from the light entrance surface and exiting the light exit surface Has been proposed (see, for example, Patent Document 1 (FIG. 1)), and a projection lens that forms a low beam light distribution pattern by reversing projection of a luminous intensity distribution formed on a light exit surface. Etc.))).
特開2015-79660号公報Japanese Patent Laid-Open No. 2015-79660
 しかしながら、特許文献1に記載の車両用灯具においては、一種類の配光パターン(ロービーム用配光パターン)を形成することができるものの、複数種類の配光パターン(例えば、ロービーム用配光パターン及びADB用配光パターン、又はロービーム用配光パターン及びハイビーム用配光パターン)を形成することができないという課題がある。 However, in the vehicular lamp described in Patent Document 1, although one type of light distribution pattern (low beam distribution pattern) can be formed, a plurality of types of light distribution patterns (for example, low beam distribution patterns and There is a problem that a light distribution pattern for ADB, or a light distribution pattern for low beam and a light distribution pattern for high beam) cannot be formed.
 本発明は、上記事情に鑑みてなされたものであり、複数種類の配光パターンを形成することができる車両用灯具を提供することを目的とする。 The present invention has been made in view of the above circumstances, and an object thereof is to provide a vehicular lamp capable of forming a plurality of types of light distribution patterns.
 上記目的を達成するために、本発明の一つの側面は、第1入光面と第1出光面とを含む第1導光レンズと、前記第1導光レンズの下方に配置され、第2入光面と第2出光面とを含む第2導光レンズと、前記第1入光面から前記第1導光レンズに入光して前記第1出光面から出光する際に当該第1出光面に光度分布を形成する光を発光する第1光源と、前記第2入光面から前記第2導光レンズに入光して前記第2出光面から出光する際に当該第2出光面に光度分布を形成する光を発光する第2光源と、前記第1光源及び前記第2光源の点灯状態に応じて前記第1出光面及び前記第2出光面に形成される光度分布を反転投影する投影レンズと、を備え、前記第1導光レンズの前記第1出光面の下端縁は、段差付き第1エッジ部を含み、前記第2導光レンズの前記第2出光面の上端縁は、前記第1エッジ部が反転した形状の段差付き第2エッジ部を含み、前記第1導光レンズ及び前記第2導光レンズは、前記第1エッジ部と前記第2エッジ部とが線接触した状態で配置される車両用灯具であることを特徴とする。 In order to achieve the above object, one aspect of the present invention includes a first light guide lens including a first light incident surface and a first light output surface, a second light guide lens disposed below the first light guide lens, and a second light guide lens. A second light guide lens including a light entrance surface and a second light exit surface; and the first light exit when the light enters the first light guide lens from the first light entrance surface and exits from the first light exit surface. A first light source that emits light forming a luminous intensity distribution on the surface, and the second light exit surface when entering the second light guide lens from the second light entrance surface and exiting from the second light exit surface A second light source that emits light forming a light intensity distribution, and a light intensity distribution formed on the first light output surface and the second light output surface according to a lighting state of the first light source and the second light source are inverted and projected. A lower end edge of the first light output surface of the first light guide lens includes a first edge portion with a step, and the second lens. An upper end edge of the second light exit surface of the optical lens includes a stepped second edge portion having a shape in which the first edge portion is inverted, and the first light guide lens and the second light guide lens are formed of the first light guide surface. It is a vehicular lamp that is arranged in a state where the edge portion and the second edge portion are in line contact with each other.
 この側面によれば、複数種類の配光パターンを形成することができる車両用灯具を提供することができる。 According to this aspect, it is possible to provide a vehicular lamp that can form a plurality of types of light distribution patterns.
 これは、第1導光レンズに加えて第2導光レンズを備えており、投影レンズが、第1光源及び第2光源の点灯状態に応じて第1導光レンズの第1出光面及び第2導光レンズの第2出光面に形成される光度分布を反転投影することによるものである。 This includes a second light guide lens in addition to the first light guide lens, and the projection lens has a first light exit surface and a first light output surface of the first light guide lens according to the lighting state of the first light source and the second light source. This is due to reverse projection of the luminous intensity distribution formed on the second light exit surface of the two light guide lenses.
 また、上記発明において、好ましい態様は、前記投影レンズは、前記第1出光面及び前記第2出光面の前方に配置され、前記投影レンズの後面は、前記第1出光面及び前記第2出光面に向かって凸の球状面であり、前記第1出光面及び前記第2出光面は、前記投影レンズの後面に面接触していることを特徴とする。 In the above invention, a preferable aspect is that the projection lens is disposed in front of the first light output surface and the second light output surface, and a rear surface of the projection lens is the first light output surface and the second light output surface. The first light exit surface and the second light exit surface are in surface contact with the rear surface of the projection lens.
 また、上記発明において、好ましい態様は、前記第1光源の上方に配置され、前記第1導光レンズに入光して前記第1出光面から出光する際に当該第1出光面に光度分布を形成する光を発光する第3光源と、前記第2光源の下方に配置され、前記第2導光レンズに入光して前記第2出光面から出光する際に当該第2出光面に光度分布を形成する光を発光する第4光源と、をさらに備え、前記投影レンズは、前記第1光源、前記第2光源、前記第3光源及び前記第4光源の点灯状態に応じて前記第1出光面及び前記第2出光面に形成される光度分布を反転投影することを特徴とする。 Moreover, in the said invention, a preferable aspect is arrange | positioned above the said 1st light source, and light intensity distribution is made into the said 1st light emission surface when it injects into the said 1st light guide lens and exits from the said 1st light emission surface. A third light source that emits light to be formed; and a light intensity distribution on the second light exit surface when the light enters the second light guide lens and exits from the second light exit surface. A fourth light source that emits light forming the first light output according to a lighting state of the first light source, the second light source, the third light source, and the fourth light source. The light intensity distribution formed on the surface and the second light exit surface is reversely projected.
車両用灯具10の斜視図である。1 is a perspective view of a vehicular lamp 10. FIG. (a)車両用灯具10の上面図、(b)正面図、(c)側面図である。(A) Top view of vehicle lamp 10 (b) Front view (c) Side view 図1に示す車両用灯具10を、基準軸AXを含む水平面(X軸及びY軸を含む平面)で切断した断面図である。It is sectional drawing which cut | disconnected the vehicle lamp 10 shown in FIG. 1 by the horizontal surface (plane containing X-axis and Y-axis) containing the reference axis AX. 図1に示す車両用灯具10を、基準軸AXを含む鉛直面(X軸及びZ軸を含む平面)で切断した断面図である。It is sectional drawing which cut | disconnected the vehicle lamp 10 shown in FIG. 1 by the perpendicular surface (plane containing X-axis and Z-axis) containing the reference axis AX. 車両用灯具10の分解斜視図である。1 is an exploded perspective view of a vehicular lamp 10. FIG. ヒートシンク20、光源モジュール30、ホルダ40及びセパレータ50を組み合わせた構造体の斜視図である。3 is a perspective view of a structure in which a heat sink 20, a light source module 30, a holder 40, and a separator 50 are combined. FIG. セパレータ50の斜視図である。3 is a perspective view of a separator 50. FIG. (a)上セパレータ本体52の一部正面図、(b)下セパレータ本体53の一部正面図、(c)セパレータ50を透視したロービーム用の複数の光源32a及びハイビーム用の複数の光源32bの正面図(透視図)である。(A) A partial front view of the upper separator main body 52, (b) a partial front view of the lower separator main body 53, (c) a plurality of low beam light sources 32a and a plurality of high beam light sources 32b seen through the separator 50. It is a front view (perspective view). (a)ロービーム用配光パターンPLoの一例、(b)ADB用配光パターンPADBの一例、(c)ロービーム用配光パターンPLo及びADB用配光パターンPADBを含む合成配光パターンの一例、(d)ADB用配光パターンを構成する複数の領域(例えば、個別に点消灯される複数の領域A1~A4)が円形となって相互に重なっている様子を表す図である。(A) An example of a light distribution pattern P Lo for low beam, (b) an example of a light distribution pattern P ADB for ADB , (c) a combined light distribution pattern including a light distribution pattern P Lo for low beam and a light distribution pattern P ADB for ADB (D) is a diagram illustrating a state in which a plurality of regions (for example, a plurality of regions A1 to A4 that are individually turned on and off) are circular and overlap each other, which constitute the light distribution pattern for ADB. 車両用灯具10(変形例)の一部正面図(透視図)である。It is a partial front view (perspective view) of the vehicular lamp 10 (modification). 車両用灯具10(変形例)の一部断面図である。It is a partial sectional view of vehicular lamp 10 (modification).
 以下、本発明の一実施形態である車両用灯具10について添付図面を参照しながら説明する。各図において対応する構成要素には同一の符号が付され、重複する説明は省略される。 Hereinafter, a vehicular lamp 10 according to an embodiment of the present invention will be described with reference to the accompanying drawings. In each figure, corresponding components are denoted by the same reference numerals, and redundant description is omitted.
 図1は、車両用灯具10の斜視図である。図2(a)は車両用灯具10の上面図、図2(b)は正面図、図2(c)は側面図である。 FIG. 1 is a perspective view of a vehicular lamp 10. 2A is a top view of the vehicular lamp 10, FIG. 2B is a front view, and FIG. 2C is a side view.
 図1及び図2に示す車両用灯具10は、ロービーム用配光パターンPLo(図9(a)参照)、又は、ロービーム用配光パターンPLo及びADB(Adaptive Driving Beam)用配光パターンPADBを含む合成配光パターン(図9(c)参照)を形成可能な車両用前照灯であり、車両(図示せず)の前端部の左側及び右側に搭載される。ロービーム用配光パターンPLo、ADB用配光パターンPADBは、車両前面に正対した仮想鉛直スクリーン(車両前面から約25m前方に配置されている)上に形成される。なお、以下、説明の便宜のため、XYZ軸を定義する。X軸は車両前後方向に延びており、Y軸は車幅方向に延びており、Z軸は鉛直方向に延びている。 The vehicle lamp 10 shown in FIGS. 1 and 2 includes a low beam light distribution pattern P Lo (see FIG. 9A), or a low beam light distribution pattern P Lo and an ADB (Adaptive Driving Beam) light distribution pattern P. A vehicle headlamp capable of forming a combined light distribution pattern including ADB (see FIG. 9C), and is mounted on the left and right sides of the front end of a vehicle (not shown). The low beam light distribution pattern P Lo and the ADB light distribution pattern P ADB are formed on a virtual vertical screen (disposed approximately 25 m ahead from the front of the vehicle) facing the front of the vehicle. Hereinafter, for convenience of explanation, XYZ axes are defined. The X-axis extends in the vehicle front-rear direction, the Y-axis extends in the vehicle width direction, and the Z-axis extends in the vertical direction.
 図3は、図1に示す車両用灯具10を、基準軸AXを含む水平面(X軸及びY軸を含む平面)で切断した断面図である。図4は、図1に示す車両用灯具10を、基準軸AXを含む鉛直面(X軸及びZ軸を含む平面)で切断した断面図である。図5は、車両用灯具10の分解斜視図である。 FIG. 3 is a cross-sectional view of the vehicular lamp 10 shown in FIG. 1 cut along a horizontal plane including the reference axis AX (a plane including the X axis and the Y axis). FIG. 4 is a cross-sectional view of the vehicular lamp 10 shown in FIG. 1 cut along a vertical plane including the reference axis AX (a plane including the X axis and the Z axis). FIG. 5 is an exploded perspective view of the vehicular lamp 10.
 図3~図5に示すように、本実施形態の車両用灯具10は、ヒートシンク20、光源モジュール30、ホルダ40、セパレータ50、プライマリレンズ60、リテーナ70、セカンダリレンズ80等を備える。車両用灯具10は、図示しないが、アウターレンズとハウジングとによって構成される灯室内に配置され、ハウジング等に取り付けられる。 As shown in FIG. 3 to FIG. 5, the vehicular lamp 10 of this embodiment includes a heat sink 20, a light source module 30, a holder 40, a separator 50, a primary lens 60, a retainer 70, a secondary lens 80, and the like. Although not shown, the vehicular lamp 10 is disposed in a lamp chamber composed of an outer lens and a housing, and is attached to the housing or the like.
 図5に示すように、ヒートシンク20は、アルミダイキャスト製で、前面22aとその反対側の後面22bとを含むベース22を含む。 As shown in FIG. 5, the heat sink 20 is made of aluminum die cast and includes a base 22 including a front surface 22a and a rear surface 22b opposite to the front surface 22a.
 前面22aは、光源モジュール実装面22a1と、当該光源モジュール実装面22a1を取り囲む周囲面22a2と、を含む。 The front surface 22a includes a light source module mounting surface 22a1 and a peripheral surface 22a2 surrounding the light source module mounting surface 22a1.
 光源モジュール実装面22a1及び周囲面22a2は、例えば、Y軸及びZ軸を含む平面に対して平行な平面である。 The light source module mounting surface 22a1 and the peripheral surface 22a2 are, for example, planes parallel to a plane including the Y axis and the Z axis.
 光源モジュール実装面22a1には、光源モジュール30をネジ止め固定するために、ネジ穴22a5(図5中、3箇所)が設けられる。また、光源モジュール実装面22a1には、光源モジュール30を位置決めするために、位置決めピン22a6(図5中、2箇所)が設けられる。 The light source module mounting surface 22a1 is provided with screw holes 22a5 (three places in FIG. 5) for fixing the light source module 30 with screws. The light source module mounting surface 22a1 is provided with positioning pins 22a6 (two locations in FIG. 5) for positioning the light source module 30.
 周囲面22a2は、ホルダ40が当接するホルダ当接面22a3と、リテーナ70が当接するリテーナ当接面22a4と、を含む。 The peripheral surface 22a2 includes a holder contact surface 22a3 with which the holder 40 contacts and a retainer contact surface 22a4 with which the retainer 70 contacts.
 リテーナ当接面22a4は、周囲面22a2の左右両側にそれぞれ設けられる。 The retainer contact surface 22a4 is provided on each of the left and right sides of the peripheral surface 22a2.
 リテーナ当接面22a4と後面22bとの間の厚み(X軸方向の厚み)は、ホルダ当接面22a3と後面22bとの間の厚み(X軸方向の厚み)より厚く、段差部を構成している。 The thickness between the retainer contact surface 22a4 and the rear surface 22b (thickness in the X-axis direction) is thicker than the thickness between the holder contact surface 22a3 and the rear surface 22b (thickness in the X-axis direction), thereby forming a step portion. ing.
 ベース22には、ネジN1が挿入されるネジ穴22c(図3中、2箇所)が設けられる。ネジ穴22cは、リテーナ当接面22a4と後面22bとを貫通している。 The base 22 is provided with screw holes 22c (two places in FIG. 3) into which the screws N1 are inserted. The screw hole 22c passes through the retainer contact surface 22a4 and the rear surface 22b.
 ベース22の左右両側には、それぞれ、当該ベース22の左右両側から後方(X軸方向)に向かって延びた第1延長部24が設けられる。第1延長部24の先端部には、側方(Y軸方向)に向かって延びた第2延長部26が設けられる。 The left and right sides of the base 22 are respectively provided with first extension portions 24 extending rearward (X-axis direction) from the left and right sides of the base 22. A distal end portion of the first extension portion 24 is provided with a second extension portion 26 extending toward the side (Y-axis direction).
 ベース22の後面22bには、放熱フィン28が設けられる。 The heat radiating fins 28 are provided on the rear surface 22b of the base 22.
 光源モジュール30は、ロービーム用の複数の光源32a及びADB用の複数の光源32bと、ロービーム用の複数の光源32a、ADB用の複数の光源32b及びコネクタ34cが実装された基板34と、を含む。複数の光源32aが本発明の第1光源に相当し、複数の光源32bが本発明の第2光源に相当する。 The light source module 30 includes a plurality of low beam light sources 32a and a plurality of ADB light sources 32b, a plurality of low beam light sources 32a, a plurality of ADB light sources 32b, and a substrate 34 on which a connector 34c is mounted. . The plurality of light sources 32a correspond to the first light source of the present invention, and the plurality of light sources 32b correspond to the second light source of the present invention.
 図8(c)は、セパレータ50を透視したロービーム用の複数の光源32a及びADB用の複数の光源32bの正面図(透視図)である。 FIG. 8C is a front view (perspective view) of the plurality of low beam light sources 32a and the plurality of light sources 32b for ADB as seen through the separator 50. FIG.
 図8(c)に示すように、ロービーム用の複数の光源32aは、上段かつY軸方向に配置された形態で基板34に実装される。ADB用の複数の光源32bは下段かつY軸方向に配置された形態で基板34に実装される。 As shown in FIG. 8C, the plurality of low beam light sources 32a are mounted on the substrate 34 in a form arranged in the upper stage and in the Y-axis direction. A plurality of light sources 32b for ADB are mounted on the substrate 34 in a form arranged in the lower stage and in the Y-axis direction.
 各々の光源32a、32bは、例えば、矩形(例えば、1mm角)の発光面を備えたLEDやLD等の半導体発光素子であり、各々の発光面を前方(正面)に向けた状態で基板34に実装される。図8(c)中の複数の矩形は、各々の光源32a、32bの発光面を表す。 Each of the light sources 32a and 32b is, for example, a semiconductor light emitting element such as an LED or an LD having a rectangular (for example, 1 mm square) light emitting surface, and the substrate 34 with each light emitting surface facing forward (front). To be implemented. The plurality of rectangles in FIG. 8C represent the light emitting surfaces of the respective light sources 32a and 32b.
 基板34には、ヒートシンク20の位置決めピン22a6が挿入される貫通穴34a(図5中、2箇所)、ネジN2が挿入される切欠部S1(図5中、3箇所)が設けられる。 The substrate 34 is provided with through holes 34a (two locations in FIG. 5) into which the positioning pins 22a6 of the heat sink 20 are inserted, and notches S1 (three locations in FIG. 5) into which the screws N2 are inserted.
 上記構成の光源モジュール30は、ヒートシンク20の位置決めピン22a6が基板34の貫通穴34aに挿入された状態で、切欠部S1に挿入されたネジN2をヒートシンク20のネジ穴22a5に螺合させることでヒートシンク20(光源モジュール実装面22a1)に固定される。 In the light source module 30 having the above-described configuration, the screw N2 inserted into the notch S1 is screwed into the screw hole 22a5 of the heat sink 20 with the positioning pin 22a6 of the heat sink 20 inserted into the through hole 34a of the substrate 34. It is fixed to the heat sink 20 (light source module mounting surface 22a1).
 図3~図5に示すように、ホルダ40は、アクリルやポリカーボネイト等の合成樹脂製で、前方側が開口し、後方側が閉塞したカップ状のホルダ本体42を含む。 As shown in FIGS. 3 to 5, the holder 40 is made of a synthetic resin such as acrylic or polycarbonate, and includes a cup-shaped holder main body 42 opened on the front side and closed on the rear side.
 ホルダ本体42の前面42aは、セパレータ50の後面(上セパレータ本体52の後面52b及び下セパレータ本体53の後面53b)が面接触するように、当該セパレータ50の後面が反転した形状の面(後方に向かって凹の球状面)として構成される。 The front surface 42a of the holder main body 42 is a surface (rear side) in which the rear surface of the separator 50 is inverted so that the rear surfaces of the separator 50 (the rear surface 52b of the upper separator main body 52 and the rear surface 53b of the lower separator main body 53) are in surface contact. Concave spherical surface).
 ホルダ本体42には、セパレータ50の導光部52d及び導光部53dが挿入される貫通穴42cが設けられる。 The holder body 42 is provided with a through hole 42c into which the light guide part 52d and the light guide part 53d of the separator 50 are inserted.
 ホルダ本体42には、当該ホルダ本体42の外周部から後方(X軸方向)に向かって延びた筒状部44が設けられる。そして、筒状部44の先端部には、ヒートシンク20のホルダ当接面22a3に当接するフランジ部46が設けられる。 The holder body 42 is provided with a cylindrical portion 44 that extends rearward (X-axis direction) from the outer peripheral portion of the holder body 42. A flange portion 46 that abuts against the holder abutment surface 22 a 3 of the heat sink 20 is provided at the tip of the cylindrical portion 44.
 なお、ホルダ本体42(及び筒状部44)には、切欠部S4が設けられる。 The holder main body 42 (and the cylindrical portion 44) is provided with a notch S4.
 ホルダ40の前方側開口端面40aには、凸部48と、凸部49と、が設けられる。 A convex portion 48 and a convex portion 49 are provided on the front opening end surface 40 a of the holder 40.
 図6は、ヒートシンク20、光源モジュール30、ホルダ40及びセパレータ50を組み合わせた構造体の斜視図である。 FIG. 6 is a perspective view of a structure in which the heat sink 20, the light source module 30, the holder 40, and the separator 50 are combined.
 図7は、セパレータ50の斜視図である。 FIG. 7 is a perspective view of the separator 50.
 図7に示すように、セパレータ50は、シリコン樹脂製で、前方側が開口し、後方側が閉塞したカップ状の部材である。セパレータ50は、上セパレータ本体52と、下セパレータ本体53と、を含む。上セパレータ本体52が本発明の第1導光レンズに相当し、下セパレータ本体53が本発明の第2導光レンズに相当する。 As shown in FIG. 7, the separator 50 is a cup-shaped member that is made of silicon resin, opened on the front side, and closed on the rear side. The separator 50 includes an upper separator body 52 and a lower separator body 53. The upper separator body 52 corresponds to the first light guide lens of the present invention, and the lower separator body 53 corresponds to the second light guide lens of the present invention.
 図4に示すように、上セパレータ本体52は基準軸AXより上に配置され、下セパレータ本体53は基準軸AXより下に配置される。基準軸AXは、X軸方向に延びている。 As shown in FIG. 4, the upper separator body 52 is disposed above the reference axis AX, and the lower separator body 53 is disposed below the reference axis AX. The reference axis AX extends in the X axis direction.
 上セパレータ本体52の前面52aは、プライマリレンズ60の後面60b(後方に向かって凸の球状面)の基準軸AXより上半分が面接触するように、当該プライマリレンズ60の後面60bの上半分が反転した形状の面(後方に向かって凹の球状面)として構成される。 A front surface 52a of the upper separator main body 52 has an upper half of the rear surface 60b of the primary lens 60 so that the upper half of the rear surface 60b (spherical surface convex toward the rear) of the reference axis AX is in surface contact. It is configured as a surface having an inverted shape (a spherical surface concave toward the rear).
 上セパレータ本体52の後面52b(図3及び図4参照)は、ホルダ40(ホルダ本体42)の前面42a(前方に向かって凹の球状面)の基準軸AXより上半分が面接触するように、当該ホルダ40(ホルダ本体42)の前面42aの上半分が反転した形状の面(後方に向かって凸の球状面)として構成される。 The rear surface 52b (see FIGS. 3 and 4) of the upper separator main body 52 is in surface contact with the upper half of the reference axis AX of the front surface 42a (spherical surface concave toward the front) of the holder 40 (holder main body 42). The upper half of the front surface 42a of the holder 40 (holder body 42) is configured as an inverted surface (spherical surface convex toward the rear).
 図8(a)に示すように、上セパレータ本体52の前面52aの下端縁は、カットオフラインCLLo(CL1~CL3。図11(a)参照)に対応した形状の段差付きエッジ部52a1、及び、段差付きエッジ部52a1の両側に配置された延長エッジ部52a2、52a3を含む。段差付きエッジ部52a1が本発明の第1エッジ部に相当する。なお、延長エッジ部は、片側にだけ設けられていてもよい。 As shown in FIG. 8A, the lower edge of the front surface 52a of the upper separator body 52 has stepped edge portions 52a1 having a shape corresponding to the cut-off line CL Lo (CL1 to CL3; see FIG. 11A), and The extended edge portions 52a2 and 52a3 are disposed on both sides of the stepped edge portion 52a1. The stepped edge portion 52a1 corresponds to the first edge portion of the present invention. The extended edge portion may be provided only on one side.
 段差付きエッジ部52a1は、左水平カットオフラインCL1に対応する辺e1、右水平カットオフラインCL2に対応する辺e2、及び、左水平カットオフラインCL1と右水平カットオフラインCL2とを接続する斜めカットオフラインCL3に対応する辺e3を含む。 The stepped edge 52a1 includes an edge e1 corresponding to the left horizontal cutoff line CL1, an edge e2 corresponding to the right horizontal cutoff line CL2, and an oblique cutoff line CL3 connecting the left horizontal cutoff line CL1 and the right horizontal cutoff line CL2. Side e3 corresponding to.
 延長エッジ部52a2は、Z軸方向に関し、辺e1と同一位置に配置される。延長エッジ部52a3は、Z軸方向に関し、辺e2と同一位置に配置される。 The extended edge portion 52a2 is disposed at the same position as the side e1 in the Z-axis direction. The extended edge portion 52a3 is disposed at the same position as the side e2 in the Z-axis direction.
 上セパレータ本体52の下端面52c(図4参照)は、上セパレータ本体52の前面52aの下端縁から上セパレータ本体52の後面52bに向かって水平方向(X軸方向)に延びた面である。 The lower end surface 52c (see FIG. 4) of the upper separator body 52 is a surface extending in the horizontal direction (X-axis direction) from the lower end edge of the front surface 52a of the upper separator body 52 toward the rear surface 52b of the upper separator body 52.
 図3及び図4に示すように、上セパレータ本体52の後面52bには、光源モジュール30(複数の光源32a)からの光を導光するために、導光部52dが設けられる。導光部52dは、その基端部が上セパレータ本体52の後面52bのうち段差付きエッジ部52a1を含む一部領域に設けられ、かつ、光源モジュール30(複数の光源32a)に向かって延びている。なお、段差付きエッジ部52a1を含む一部領域は、上セパレータ本体52の後面52bのうち光源モジュール30(複数の光源32aの発光面)が対向する領域である。導光部52dは、ホルダ40の貫通穴42cに挿入される。 As shown in FIGS. 3 and 4, the rear surface 52b of the upper separator body 52 is provided with a light guide 52d for guiding light from the light source module 30 (the plurality of light sources 32a). 52 d of light guide parts are provided in the partial area | region including the edge part 52a1 with a level | step difference among the rear surfaces 52b of the upper separator main body 52, and are extended toward the light source module 30 (the some light source 32a). Yes. The partial region including the stepped edge portion 52a1 is a region of the rear surface 52b of the upper separator body 52 that is opposed to the light source module 30 (light emitting surfaces of the plurality of light sources 32a). The light guide part 52 d is inserted into the through hole 42 c of the holder 40.
 導光部52dの先端部には、入光面52eが設けられる。入光面52eは、例えば、Y軸及びZ軸を含む平面に対して平行な平面である。入光面52eが本発明の第1入光面に相当し、前面52aが本発明の第1出光面に相当する。 A light incident surface 52e is provided at the tip of the light guide 52d. The light incident surface 52e is, for example, a plane parallel to a plane including the Y axis and the Z axis. The light incident surface 52e corresponds to the first light incident surface of the present invention, and the front surface 52a corresponds to the first light output surface of the present invention.
 入光面52eは、導光部52dがホルダ40の貫通穴42cに挿入された状態で、光源モジュール30(複数の光源32aの発光面)と対向する位置に配置される(図4参照)。入光面52eと光源モジュール30(複数の光源32aの発光面)との間隔は、例えば、0.2mmである。 The light incident surface 52e is disposed at a position facing the light source module 30 (the light emitting surfaces of the plurality of light sources 32a) in a state where the light guide 52d is inserted into the through hole 42c of the holder 40 (see FIG. 4). The distance between the light incident surface 52e and the light source module 30 (light emitting surfaces of the plurality of light sources 32a) is, for example, 0.2 mm.
 図5、図7に示すように、上セパレータ本体52の前方側開口端面には、フランジ部52fが設けられる。フランジ部52fには、ホルダ40の凸部48が挿入される貫通穴52f1(図5、図7中、1箇所)、ホルダ40の凸部49が挿入される貫通穴52f2(図5、図7中、2箇所)が設けられる。 As shown in FIGS. 5 and 7, a flange portion 52 f is provided on the front opening end surface of the upper separator body 52. In the flange portion 52f, a through hole 52f1 (one place in FIGS. 5 and 7) into which the convex portion 48 of the holder 40 is inserted, and a through hole 52f2 (in FIGS. 5 and 7) into which the convex portion 49 of the holder 40 is inserted. Medium, 2 places) are provided.
 下セパレータ本体53の前面53aは、プライマリレンズ60の後面60b(後方に向かって凸の球状面)の基準軸AXより下半分が面接触するように、当該プライマリレンズ60の後面60bの下半分が反転した形状の面(後方に向かって凹の球状面)として構成される。 The front surface 53a of the lower separator main body 53 has the lower half of the rear surface 60b of the primary lens 60 so that the lower half of the rear surface 60b (spherical surface convex toward the rear) of the primary lens 60 is in surface contact with the reference axis AX. It is configured as a surface having an inverted shape (a spherical surface concave toward the rear).
 下セパレータ本体53の後面53b(図3及び図4参照)は、ホルダ40(ホルダ本体42)の前面42a(前方に向かって凹の球状面)の基準軸AXより下半分が面接触するように、当該ホルダ40(ホルダ本体42)の前面42aの下半分が反転した形状の面(後方に向かって凸の球状面)として構成される。 The rear surface 53b (see FIGS. 3 and 4) of the lower separator body 53 is in surface contact with the lower half of the reference axis AX of the front surface 42a (spherical surface concave toward the front) of the holder 40 (holder body 42). The lower half of the front surface 42a of the holder 40 (holder body 42) is configured as a reverse surface (spherical surface convex toward the rear).
 図8(b)に示すように、下セパレータ本体53の前面53aの上端縁は、段差付きエッジ部52a1が反転した形状の段差付きエッジ部53a1(辺e1´~e3´)、及び、段差付きエッジ部53a1の両側に配置された延長エッジ部53a2、53a3を含む。段差付きエッジ部53a1が本発明の第2エッジ部に相当する。なお、延長エッジ部は、片側にだけ設けられていてもよい。 As shown in FIG. 8B, the upper edge of the front surface 53a of the lower separator body 53 has a stepped edge portion 53a1 (sides e1 ′ to e3 ′) having a shape obtained by inverting the stepped edge portion 52a1, and a stepped portion. Extension edge parts 53a2 and 53a3 arranged on both sides of the edge part 53a1 are included. The stepped edge portion 53a1 corresponds to the second edge portion of the present invention. The extended edge portion may be provided only on one side.
 延長エッジ部53a2は、Z軸方向に関し、辺e1´と同一位置に配置される。延長エッジ部53a3は、Z軸方向に関し、辺e2´と同一位置に配置される。 The extended edge portion 53a2 is arranged at the same position as the side e1 ′ in the Z-axis direction. The extended edge portion 53a3 is disposed at the same position as the side e2 'in the Z-axis direction.
 下セパレータ本体53の上端面53c(図4参照)は、下セパレータ本体53の前面53aの上端縁から下セパレータ本体53の後面53bに向かって水平方向(X軸方向)に延びた面である。 The upper end surface 53c (see FIG. 4) of the lower separator body 53 is a surface extending in the horizontal direction (X-axis direction) from the upper end edge of the front surface 53a of the lower separator body 53 toward the rear surface 53b of the lower separator body 53.
 図3及び図4に示すように、下セパレータ本体53の後面53bには、光源モジュール30(複数の光源32b)からの光を導光するために、導光部53dが設けられる。導光部53dは、その基端部が下セパレータ本体53の後面53bのうち段差付きエッジ部53a1を含む一部領域に設けられ、かつ、光源モジュール30(複数の光源32b)に向かって延びている。なお、段差付きエッジ部53a1を含む一部領域は、下セパレータ本体53の後面53bのうち光源モジュール30(複数の光源32bの発光面)が対向する領域である。導光部53dは、ホルダ40の貫通穴42cに挿入される。 3 and 4, the rear surface 53b of the lower separator body 53 is provided with a light guide portion 53d for guiding light from the light source module 30 (the plurality of light sources 32b). The light guide portion 53d is provided in a partial region including a stepped edge portion 53a1 on the rear surface 53b of the lower separator main body 53, and extends toward the light source module 30 (the plurality of light sources 32b). Yes. The partial region including the stepped edge portion 53a1 is a region of the rear surface 53b of the lower separator body 53 that faces the light source module 30 (light emitting surfaces of the plurality of light sources 32b). The light guide portion 53d is inserted into the through hole 42c of the holder 40.
 導光部53dの先端部には、入光面53eが設けられる。入光面53eは、ADB用配光パターンを構成する複数の領域(例えば、個別に点消灯される複数の領域A1~A4)が図9(d)に示すように円形となって相互に重なるのを防止し、図9(b)に示すように縦エッジで分割された状態で形成されるように調整された面である。なお、図9(b)、図9(d)は、ADB用の複数の光源32bが4個の場合に形成されるADB用配光パターンを表す。図9(b)、図9(d)中のハッチング領域は、当該領域に対応する光源32bが消灯されていることを表す。入光面53eが本発明の第2入光面に相当し、前面53aが本発明の第2出光面に相当する。 A light incident surface 53e is provided at the tip of the light guide 53d. On the light incident surface 53e, a plurality of areas constituting the ADB light distribution pattern (for example, a plurality of areas A1 to A4 that are individually turned on and off) are circular and overlap each other as shown in FIG. This is a surface adjusted so as to be formed in a state of being divided by vertical edges as shown in FIG. FIGS. 9B and 9D show ADB light distribution patterns formed when there are four ADB light sources 32b. A hatched area in FIGS. 9B and 9D indicates that the light source 32b corresponding to the area is turned off. The light incident surface 53e corresponds to the second light incident surface of the present invention, and the front surface 53a corresponds to the second light output surface of the present invention.
 入光面53eは、導光部53dがホルダ40の貫通穴42cに挿入された状態で、光源モジュール30(複数の光源32bの発光面)と対向する位置に配置される(図4参照)。入光面53eと光源モジュール30(複数の光源32bの発光面)との間隔は、例えば、0.2mmである。 The light incident surface 53e is disposed at a position facing the light source module 30 (the light emitting surfaces of the plurality of light sources 32b) in a state where the light guide portion 53d is inserted into the through hole 42c of the holder 40 (see FIG. 4). The distance between the light incident surface 53e and the light source module 30 (the light emitting surfaces of the plurality of light sources 32b) is, for example, 0.2 mm.
 図5、図7に示すように、下セパレータ本体53の前方側開口端面には、フランジ部53fが設けられる。フランジ部53fには、ホルダ40の凸部48が挿入される貫通穴53f1(図5、図7中、2箇所)が設けられる。 As shown in FIGS. 5 and 7, a flange 53 f is provided on the front opening end surface of the lower separator body 53. The flange portion 53f is provided with through holes 53f1 (two locations in FIGS. 5 and 7) into which the convex portion 48 of the holder 40 is inserted.
 なお、下セパレータ本体53には、当該下セパレータ本体53に光源モジュール30のコネクタ34cが当接(干渉)しないように、切欠部S5が設けられる。 The lower separator body 53 is provided with a notch S5 so that the connector 34c of the light source module 30 does not contact (interference) with the lower separator body 53.
 図8(c)に示すように、上セパレータ本体52及び下セパレータ本体53は、上セパレータ本体52の前面52aの下端縁と下セパレータ本体53の前面53aの上端縁とが線接触し、かつ、上セパレータ本体52の下端面52cと下セパレータ本体53の上端面53cとが面接触した状態で組み合わされてセパレータ50を構成する。 As shown in FIG. 8C, the upper separator body 52 and the lower separator body 53 are in line contact with the lower edge of the front surface 52a of the upper separator body 52 and the upper edge of the front surface 53a of the lower separator body 53, and The lower end surface 52c of the upper separator body 52 and the upper end surface 53c of the lower separator body 53 are combined in a surface contact state to constitute the separator 50.
 上記構成のセパレータ50は、上セパレータ本体52の導光部52d及び下セパレータ本体53の導光部53dがホルダ40の貫通穴42cに挿入(例えば、圧入又は嵌合)され、上セパレータ本体52(導光部52d)の入光面52eと光源モジュール30(複数の光源32aの発光面)とが対向し、下セパレータ本体53(導光部53d)の入光面53eと光源モジュール30(複数の光源32bの発光面)とが対向し(図3及び図4参照)、かつ、セパレータ50の後面(上セパレータ本体52の後面52b及び下セパレータ本体53の後面53b)がホルダ40(ホルダ本体42)の前面42aに面接触(図3及び図4参照)した状態で配置される。 In the separator 50 configured as described above, the light guide portion 52d of the upper separator body 52 and the light guide portion 53d of the lower separator body 53 are inserted (for example, press-fitted or fitted) into the through hole 42c of the holder 40, and the upper separator body 52 ( The light incident surface 52e of the light guide 52d and the light source module 30 (light emitting surfaces of the plurality of light sources 32a) face each other, and the light incident surface 53e of the lower separator body 53 (light guide 53d) and the light source module 30 (the plurality of light sources 30). And the rear surface of the separator 50 (the rear surface 52b of the upper separator body 52 and the rear surface 53b of the lower separator body 53) are opposed to the holder 40 (holder body 42). It arrange | positions in the state which carried out surface contact (refer FIG.3 and FIG.4) to the front surface 42a.
 その際、上セパレータ本体52の貫通穴52f1及び下セパレータ本体53の貫通穴53f1にホルダ40の凸部48が挿入される(図6参照)。さらに、上セパレータ本体52の貫通穴52f2にホルダ40の凸部49が挿入される(図6参照)。 At that time, the convex portion 48 of the holder 40 is inserted into the through hole 52f1 of the upper separator body 52 and the through hole 53f1 of the lower separator body 53 (see FIG. 6). Further, the convex portion 49 of the holder 40 is inserted into the through hole 52f2 of the upper separator body 52 (see FIG. 6).
 図5に示すように、プライマリレンズ60は、前面60aとその反対側の後面60bとを含む球状レンズである。前面60aは前方に向かって凸の球状面で、後面60bは後方に向かって凸の球状面である。プライマリレンズ60には、フランジ部62が設けられる。フランジ部62は、前面60aと後面60bとの間において基準軸AXを取り囲むように延びている。 As shown in FIG. 5, the primary lens 60 is a spherical lens including a front surface 60a and a rear surface 60b on the opposite side. The front surface 60a is a spherical surface convex toward the front, and the rear surface 60b is a spherical surface convex toward the rear. The primary lens 60 is provided with a flange portion 62. The flange portion 62 extends so as to surround the reference axis AX between the front surface 60a and the rear surface 60b.
 図5に示すように、リテーナ70は、アクリルやポリカーボネイト等の合成樹脂製で、前方側開口端面から後方側開口端面に向かうに従って錐体状に広くなる筒体であるリテーナ本体72を含む。 As shown in FIG. 5, the retainer 70 is made of a synthetic resin such as acrylic or polycarbonate, and includes a retainer main body 72 that is a cylindrical body that widens in a cone shape from the front opening end face toward the rear opening end face.
 図5に示すように、セカンダリレンズ80は、アクリルやポリカーボネイト等の合成樹脂製で、レンズ本体82を含む。 As shown in FIG. 5, the secondary lens 80 is made of a synthetic resin such as acrylic or polycarbonate and includes a lens body 82.
 レンズ本体82は、前面82aとその反対側の後面82bとを含む(図3及び図4参照)。前面82aはY軸及びZ軸を含む平面に対して平行な平面で、後面82bは後方に向かって凸の球状面である。 The lens body 82 includes a front surface 82a and a rear surface 82b opposite to the front surface 82a (see FIGS. 3 and 4). The front surface 82a is a plane parallel to the plane including the Y-axis and the Z-axis, and the rear surface 82b is a spherical surface convex toward the rear.
 レンズ本体82の外周部には、当該レンズ本体82の外周部から後方(X軸方向)に向かって延びた筒状部84が設けられる。 A cylindrical portion 84 that extends rearward (X-axis direction) from the outer peripheral portion of the lens main body 82 is provided on the outer peripheral portion of the lens main body 82.
 プライマリレンズ60及びセカンダリレンズ80は、焦点F(図8(c)参照)が上セパレータ本体52の前面52aの下端縁(段差付きエッジ部52a1)及び下セパレータ本体53の前面53aの上端縁(段差付きエッジ部53a1)近傍に位置する投影レンズを構成する。この投影レンズの像面湾曲(後方焦点面)は、上セパレータ本体52の前面52aの下端縁(段差付きエッジ部52a1)及び下セパレータ本体53の前面53aの上端縁(段差付きエッジ部53a1)に略一致している。 In the primary lens 60 and the secondary lens 80, the focal point F (see FIG. 8C) has a lower end edge (stepped edge portion 52a1) of the front surface 52a of the upper separator body 52 and an upper end edge (step difference) of the front surface 53a of the lower separator body 53. The projection lens located in the vicinity of the attached edge portion 53a1) is configured. The curvature of field (rear focal plane) of the projection lens is applied to the lower edge (stepped edge portion 52a1) of the front surface 52a of the upper separator body 52 and the upper edge (stepped edge portion 53a1) of the front surface 53a of the lower separator body 53. It is almost coincident.
 この投影レンズを構成するプライマリレンズ60及びセカンダリレンズ80としては、例えば、特開2015-79660号公報に記載の球状レンズ及び平凸レンズを用いることができる。 As the primary lens 60 and the secondary lens 80 constituting the projection lens, for example, a spherical lens and a plano-convex lens described in JP-A-2015-79660 can be used.
 上記構成のセカンダリレンズ80は、レンズ本体82がプライマリレンズ60の前方に配置され、かつ、押さえ部兼ネジ受け部86がリテーナ70のフランジ部76に当接した状態で配置される(図3及び図4参照)。 The secondary lens 80 having the above-described configuration is disposed in a state where the lens body 82 is disposed in front of the primary lens 60 and the pressing portion and screw receiving portion 86 is in contact with the flange portion 76 of the retainer 70 (see FIG. 3 and FIG. 3). (See FIG. 4).
 上記構成の車両用灯具10においては、ロービーム用の複数の光源32aを点灯すると、当該ロービーム用の複数の光源32aからの光は、上セパレータ本体52の導光部52dの入光面52eから入光し、導光部52d内を導光され、上セパレータ本体52の前面52aから出光する。これにより、上セパレータ本体52の前面52aに、ロービーム用配光パターンに対応する光度分布が形成される。この光度分布は、カットオフラインCLLo(CL1~CL3)に対応する辺e1~e3(図8(a)参照)を含む。プライマリレンズ60及びセカンダリレンズ80によって構成される投影レンズは、この光度分布を前方に反転投影する。これにより、図9(a)に示すように、上端縁にカットオフラインCL(CL1~CL3)を含むロービーム用配光パターンPLoが形成される。 In the vehicular lamp 10 having the above-described configuration, when the plurality of low beam light sources 32a are turned on, the light from the plurality of low beam light sources 32a enters the light incident surface 52e of the light guide portion 52d of the upper separator body 52. The light is guided through the light guide 52d and emitted from the front surface 52a of the upper separator body 52. Thereby, a light intensity distribution corresponding to the low beam light distribution pattern is formed on the front surface 52a of the upper separator body 52. This luminous intensity distribution includes sides e1 to e3 (see FIG. 8A) corresponding to the cut-off line CL Lo (CL1 to CL3). The projection lens composed of the primary lens 60 and the secondary lens 80 reversely projects this luminous intensity distribution forward. As a result, as shown in FIG. 9A, the low beam light distribution pattern P Lo including the cut-off line CL (CL1 to CL3) is formed at the upper edge.
 ADB用の複数の光源32bを点灯すると、ADB用の複数の光源32bからの光は、下セパレータ本体53の導光部53dの入光面53eから入光し、導光部53d内を導光され、下セパレータ本体53の前面53aから出光する。これにより、下セパレータ本体53の前面53aに、ADB用配光パターンに対応する光度分布が形成される。この光度分布は、カットオフラインCLADB(CL1´~CL3´)に対応する辺e1´~e3´(図8(b)参照)を含む。プライマリレンズ60及びセカンダリレンズ80によって構成される投影レンズは、この光度分布を前方に反転投影する。これにより、図9(b)に示すように、下端縁にカットオフラインCLADB(CL1´~CL3´)を含むADB用配光パターンPADBが形成される。なお、図9(b)は、ADB用の複数の光源32bが4個の場合に形成されるADB用配光パターンPADBを表す。図9(b)中のハッチング領域は、当該領域に対応する光源32bが消灯されていることを表す。 When the plurality of light sources 32b for ADB are turned on, light from the plurality of light sources 32b for ADB enters from the light incident surface 53e of the light guide portion 53d of the lower separator body 53 and is guided in the light guide portion 53d. The light is emitted from the front surface 53 a of the lower separator body 53. As a result, a light intensity distribution corresponding to the ADB light distribution pattern is formed on the front surface 53 a of the lower separator body 53. This luminous intensity distribution includes sides e1 ′ to e3 ′ (see FIG. 8B) corresponding to the cut-off line CL ADB (CL1 ′ to CL3 ′). The projection lens composed of the primary lens 60 and the secondary lens 80 reversely projects this luminous intensity distribution forward. Thus, as shown in FIG. 9 (b), the light distribution pattern P ADB for ADB comprising a cut-off line CL ADB to the lower edge (CL1' ~ CL3') is formed. FIG. 9B shows an ADB light distribution pattern PADB formed when there are four light sources 32b for ADB . A hatched area in FIG. 9B indicates that the light source 32b corresponding to the area is turned off.
 ロービーム用の複数の光源32a及びADB用の複数の光源32bを点灯すると、図9(c)に示すように、ロービーム用配光パターンPLo及びADB用配光パターンPADBを含む合成配光パターンが形成される。 When the plurality of low beam light sources 32a and the plurality of ADB light sources 32b are turned on, as shown in FIG. 9C, the combined light distribution pattern including the low beam light distribution pattern PLo and the ADB light distribution pattern PADB. Is formed.
 以上のように、複数の光源32a及び複数の光源32bの点灯状態に応じて上セパレータ本体52の前面52a及び下セパレータ本体53の前面53aに形成される光度分布が反転投影されて、複数種類の配光パターンが形成される。 As described above, the luminous intensity distributions formed on the front surface 52a of the upper separator body 52 and the front surface 53a of the lower separator body 53 according to the lighting states of the plurality of light sources 32a and the plurality of light sources 32b are inverted and projected. A light distribution pattern is formed.
 以上説明したように、本実施形態によれば、複数種類の配光パターンを形成することができる車両用灯具10を提供することができる。 As described above, according to the present embodiment, the vehicular lamp 10 capable of forming a plurality of types of light distribution patterns can be provided.
 これは、上セパレータ本体52に加えて下セパレータ本体53を備えており、投影レンズ(プライマリレンズ60及びセカンダリレンズ80によって構成される投影レンズ)が、光源32a及び光源32bの点灯状態に応じて上セパレータ本体52の前面52a及び下セパレータ本体53の前面53aに形成される光度分布を反転投影することによるものである。 This includes a lower separator body 53 in addition to the upper separator body 52, and the projection lens (projection lens constituted by the primary lens 60 and the secondary lens 80) is turned on according to the lighting state of the light source 32a and the light source 32b. This is because the luminous intensity distribution formed on the front surface 52a of the separator body 52 and the front surface 53a of the lower separator body 53 is reversely projected.
 次に、変形例について説明する。 Next, a modified example will be described.
 図10は車両用灯具10(変形例)の一部正面図(透視図)、図11は車両用灯具10(変形例)の一部断面図である。 FIG. 10 is a partial front view (perspective view) of the vehicular lamp 10 (modified example), and FIG. 11 is a partial cross-sectional view of the vehicular lamp 10 (modified example).
 上記実施形態では、ロービーム用の複数の光源32a及びADB用の複数の光源32bの二種類の光源を用いた車両用灯具10について説明したが、これに限らない。例えば、図10、図11に示すように、DRL(Daytime Running Lamp)用の光源32c、32dを追加してもよい。 In the above embodiment, the vehicular lamp 10 using two types of light sources, that is, a plurality of light sources 32a for low beams and a plurality of light sources 32b for ADB has been described, but the present invention is not limited thereto. For example, as shown in FIGS. 10 and 11, light sources 32c and 32d for DRL (Daytime Running Lamp) may be added.
 DRL用の光源32cは、ロービーム用の複数の第1光源32aの上方に配置された形態で基板34に実装される(図10参照)。DRL用の光源32dは、ADB用の複数の第2光源32bの下方に配置された形態で基板34に実装される(図10参照)。 The light source 32c for DRL is mounted on the substrate 34 in a form disposed above the plurality of first light sources 32a for low beam (see FIG. 10). The light source 32d for DRL is mounted on the substrate 34 in a form arranged below the plurality of second light sources 32b for ADB (see FIG. 10).
 上セパレータ本体52は、DRL用の光源32cからの光を導光する導光部52gを備える(図11参照)。導光部52gは、ロービーム用の複数の第1光源32aからの光を導光する導光部52dと同様に構成される。 The upper separator body 52 includes a light guide 52g that guides light from the light source 32c for DRL (see FIG. 11). The light guide 52g is configured in the same manner as the light guide 52d that guides light from the plurality of first light sources 32a for low beam.
 下セパレータ53本体は、DRL用の光源32dからの光を導光する導光部53gを備える(図11参照)。導光部53gは、ロービーム用の複数の第1光源32aからの光を導光する導光部52dと同様に構成される。 The lower separator 53 main body includes a light guide portion 53g that guides light from the light source 32d for DRL (see FIG. 11). The light guide 53g is configured in the same manner as the light guide 52d that guides light from the plurality of first light sources 32a for low beam.
 なお、各々の導光部52g、53g(例えば、入光面52h、53h)は、拡散配光パターンであるDRL用配光パターン(図示せず)が形成されるように構成される。 In addition, each light guide part 52g and 53g (for example, light- incidence surface 52h, 53h) is comprised so that the light distribution pattern for DRL (not shown) which is a diffused light distribution pattern may be formed.
 本変形例の車両用灯具10においては、DRL用の光源32cを点灯すると、DRL用の光源32cからの光は、上セパレータ本体52の導光部52gの入光面52hから入光し、導光部52g内を導光され、上セパレータ本体52の前面52aから出光する。これにより、上セパレータ本体52の前面52aに、DRL用配光パターンの一部に対応する光度分布が形成される。同様に、DRL用の光源32dを点灯すると、DRL用の光源32dからの光は、下セパレータ本体53の導光部53gの入光面53hから入光し、導光部53g内を導光され、下セパレータ本体53の前面53aから出光する。これにより、下セパレータ本体53の前面53aに、DRL用配光パターンの他の一部に対応する光度分布が形成される。プライマリレンズ60及びセカンダリレンズ80によって構成される投影レンズは、この光度分布を前方に反転投影する。これにより、DRL用配光パターン(図示せず)が形成される。 In the vehicular lamp 10 of the present modification, when the DRL light source 32c is turned on, the light from the DRL light source 32c is incident on the light incident surface 52h of the light guide portion 52g of the upper separator body 52 and guided. The light is guided through the light portion 52 g and emitted from the front surface 52 a of the upper separator body 52. Thereby, a light intensity distribution corresponding to a part of the DRL light distribution pattern is formed on the front surface 52a of the upper separator body 52. Similarly, when the light source 32d for DRL is turned on, the light from the light source 32d for DRL enters the light entrance surface 53h of the light guide portion 53g of the lower separator body 53 and is guided through the light guide portion 53g. The light is emitted from the front surface 53 a of the lower separator body 53. Thereby, a luminous intensity distribution corresponding to another part of the DRL light distribution pattern is formed on the front surface 53a of the lower separator body 53. The projection lens composed of the primary lens 60 and the secondary lens 80 reversely projects this luminous intensity distribution forward. Thereby, a DRL light distribution pattern (not shown) is formed.
 また、上記実施形態では、ホルダ40とセパレータ50とが物理的に別体の部品である例について説明したが、これに限らない。例えば、ホルダ40とセパレータ50とを一体の部品として一体成形してもよい。 In the above embodiment, the example in which the holder 40 and the separator 50 are physically separate parts has been described, but the present invention is not limited to this. For example, the holder 40 and the separator 50 may be integrally formed as an integral part.
 また、上記実施形態では、下セパレータ本体53がADB用配光パターンPADBを形成するように構成した例について説明したが、これに限らない。例えば、下セパレータ本体53は、ハイビーム用配光パターンを形成するように構成してもよい。 Moreover, although the said embodiment demonstrated the example comprised so that the lower separator main body 53 might form the light distribution pattern PADB for ADB , it is not restricted to this. For example, the lower separator body 53 may be configured to form a high beam light distribution pattern.
 また、上記実施形態では、光源32a、32bが複数の場合について説明したが、これに限らない。光源32a、32bは、一つであってもよい。 Moreover, although the said embodiment demonstrated the case where there exist multiple light sources 32a and 32b, it is not restricted to this. There may be one light source 32a, 32b.
 また、上記実施形態では、セパレータ50の前面(上セパレータ本体52の前面52a及び下セパレータ本体53の前面53a)に形成される光度分布を反転投影する投影レンズとして、プライマリレンズ60及びセカンダリレンズ80によって構成される投影レンズを用いた例について説明したが、これに限らない。例えば、当該投影レンズとして、1つのレンズを用いてもよいし、3つ以上のレンズを用いてもよい。 In the above embodiment, the primary lens 60 and the secondary lens 80 serve as projection lenses that reversely project the luminous intensity distribution formed on the front surface of the separator 50 (the front surface 52a of the upper separator body 52 and the front surface 53a of the lower separator body 53). Although the example using the comprised projection lens was demonstrated, it is not restricted to this. For example, one lens may be used as the projection lens, or three or more lenses may be used.
 また、上記実施形態では、セパレータ50の前面(上セパレータ本体52の前面52a及び下セパレータ本体53の前面53a)と当該セパレータ50の前面に形成される光度分布を前方に反転投影する投影レンズ(プライマリレンズ60及びセカンダリレンズ80によって構成される投影レンズ)とが面接触(図3及び図4参照)している例について説明したが、これに限らない。すなわち、投影レンズは、セパレータ50の前面(上セパレータ本体52の前面52a及び下セパレータ本体53の前面53a)に形成される光度分布を前方に反転投影することができるものであればよく、セパレータ50の前面と投影レンズとは、非接触であってもよい。すなわち、セパレータ50の前面と投影レンズとの間に隙間が設けられていてもよい。 In the above-described embodiment, the projection lens (primary lens) that reversely projects forward the luminous intensity distribution formed on the front surface of the separator 50 (the front surface 52a of the upper separator body 52 and the front surface 53a of the lower separator body 53) and the front surface of the separator 50. Although an example in which the lens 60 and the projection lens configured by the secondary lens 80 are in surface contact (see FIGS. 3 and 4) has been described, the present invention is not limited thereto. That is, the projection lens may be any lens that can reversely project the luminous intensity distribution formed on the front surface of the separator 50 (the front surface 52a of the upper separator body 52 and the front surface 53a of the lower separator body 53). The front surface of the lens and the projection lens may be non-contact. That is, a gap may be provided between the front surface of the separator 50 and the projection lens.
 上記各実施形態で示した各数値は全て例示であり、これと異なる適宜の数値を用いることができるのは無論である。 The numerical values shown in the above embodiments are all examples, and it is of course possible to use appropriate numerical values different from these.
 上記各実施形態はあらゆる点で単なる例示にすぎない。上記各実施形態の記載によって本発明は限定的に解釈されるものではない。本発明はその精神または主要な特徴から逸脱することなく他の様々な形で実施することができる。 The above embodiments are merely examples in all respects. The present invention is not construed as being limited by the description of the above embodiments. The present invention can be implemented in various other forms without departing from the spirit or main features thereof.
 10…車両用灯具、20…ヒートシンク、22…ベース、22a…前面、22a1…光源モジュール実装面、22a2…周囲面、22a3…ホルダ当接面、22a4…リテーナ当接面、22a5…ネジ穴、22a6…位置決めピン、22b…後面、22c…ネジ穴、24…第1延長部、26…第2延長部、28…放熱フィン、30…光源モジュール、32a…第1光源、32b…第2光源、32c、32d…DRL用の光源、34…基板、34a…貫通穴、34c…コネクタ、40…ホルダ、40a…前方側開口端面、42…ホルダ本体、42a…前面、42c…貫通穴、44…筒状部、46…フランジ部、48…凸部、49…凸部、50…セパレータ、52…上セパレータ本体、52a…前面、52a1…段差付きエッジ部、52a2…延長エッジ部、52a3…延長エッジ部、52b…後面、52c…下端面、52d…導光部、52e…入光面、52f…フランジ部、52f1…貫通穴、52f2…貫通穴、52g…導光部、52h…入光面、53…下セパレータ本体、53a…前面、53a1…段差付きエッジ部、53a2…延長エッジ部、53a3…延長エッジ部、53b…後面、53c…上端面、53d…導光部、53e…入光面、53f…フランジ部、53f1…貫通穴、53g…導光部、53h…入光面、60…プライマリレンズ、60a…前面、60b…後面、62…フランジ部、70…リテーナ、72…リテーナ本体、76…フランジ部、80…セカンダリレンズ、82…レンズ本体、82a…前面、82b…後面、84…筒状部、86…押さえ部兼ネジ受け部、88…位置決めピン、AX…基準軸、CL…カットオフライン、CL1…左水平カットオフライン、CL2…右水平カットオフライン、CL3…カットオフライン、CLADB…カットオフライン、CLLo…カットオフライン、F…焦点、N1、N2…ネジ、PADB…ADB用配光パターン、PLo…ロービーム用配光パターン DESCRIPTION OF SYMBOLS 10 ... Vehicle lamp, 20 ... Heat sink, 22 ... Base, 22a ... Front surface, 22a1 ... Light source module mounting surface, 22a2 ... Peripheral surface, 22a3 ... Holder contact surface, 22a4 ... Retainer contact surface, 22a5 ... Screw hole, 22a6 ... Positioning pin, 22b ... Rear surface, 22c ... Screw hole, 24 ... First extension, 26 ... Second extension, 28 ... Radiation fin, 30 ... Light source module, 32a ... First light source, 32b ... Second light source, 32c , 32d ... DRL light source, 34 ... substrate, 34a ... through hole, 34c ... connector, 40 ... holder, 40a ... front side open end face, 42 ... holder body, 42a ... front face, 42c ... through hole, 44 ... cylindrical shape 46, flange portion, 48 ... convex portion, 49 ... convex portion, 50 ... separator, 52 ... upper separator body, 52a ... front surface, 52a1 ... edge portion with step, 52a2 ... extended Edge portion, 52a3 ... extended edge portion, 52b ... rear surface, 52c ... lower end surface, 52d ... light guide portion, 52e ... light incident surface, 52f ... flange portion, 52f1 ... through hole, 52f2 ... through hole, 52g ... light guide portion , 52h ... light entrance surface, 53 ... lower separator body, 53a ... front surface, 53a1 ... edge portion with step, 53a2 ... extension edge portion, 53a3 ... extension edge portion, 53b ... rear surface, 53c ... upper end surface, 53d ... light guide portion 53e: Light incident surface, 53f: Flange portion, 53f1: Through hole, 53g: Light guide portion, 53h ... Light incident surface, 60 ... Primary lens, 60a ... Front surface, 60b ... Rear surface, 62 ... Flange portion, 70 ... Retainer 72 ... Retainer main body, 76 ... Flange portion, 80 ... Secondary lens, 82 ... Lens main body, 82a ... Front surface, 82b ... Rear surface, 84 ... Cylindrical portion, 86 ... Presser and screw receiving portion 88 ... positioning pins, AX ... reference axis, CL ... cutoff, CL1 ... left horizontal cut-off line, CL2 ... right horizontal cut-off line, CL3 ... cutoff line, CL ADB ... cutoff line, CL Lo ... cutoff line, F ... focus, N1, N2 ... Screws, PADB ... ADB light distribution pattern, PLo ... Low beam light distribution pattern

Claims (3)

  1.  第1入光面と第1出光面とを含む第1導光レンズと、
     前記第1導光レンズの下方に配置され、第2入光面と第2出光面とを含む第2導光レンズと、
     前記第1入光面から前記第1導光レンズに入光して前記第1出光面から出光する際に当該第1出光面に光度分布を形成する光を発光する第1光源と、
     前記第2入光面から前記第2導光レンズに入光して前記第2出光面から出光する際に当該第2出光面に光度分布を形成する光を発光する第2光源と、
     前記第1光源及び前記第2光源の点灯状態に応じて前記第1出光面及び前記第2出光面に形成される光度分布を反転投影する投影レンズと、を備え、
     前記第1導光レンズの前記第1出光面の下端縁は、段差付き第1エッジ部を含み、
     前記第2導光レンズの前記第2出光面の上端縁は、前記第1エッジ部が反転した形状の段差付き第2エッジ部を含み、
     前記第1導光レンズ及び前記第2導光レンズは、前記第1エッジ部と前記第2エッジ部とが線接触した状態で配置される車両用灯具。
    A first light guide lens including a first light entrance surface and a first light exit surface;
    A second light guide lens disposed below the first light guide lens and including a second light entrance surface and a second light exit surface;
    A first light source that emits light that forms a light intensity distribution on the first light exit surface when entering the first light guide lens from the first light entrance surface and exiting from the first light exit surface;
    A second light source that emits light that forms a light intensity distribution on the second light exit surface when entering the second light guide lens from the second light entrance surface and exiting from the second light exit surface;
    A projection lens that reversely projects a light intensity distribution formed on the first light exit surface and the second light exit surface according to the lighting state of the first light source and the second light source,
    The lower edge of the first light exit surface of the first light guide lens includes a first edge portion with a step,
    The upper edge of the second light exit surface of the second light guide lens includes a stepped second edge portion having a shape in which the first edge portion is inverted,
    The first light guide lens and the second light guide lens are vehicle lamps arranged in a state where the first edge portion and the second edge portion are in line contact with each other.
  2.  前記投影レンズは、前記第1出光面及び前記第2出光面の前方に配置され、
     前記投影レンズの後面は、前記第1出光面及び前記第2出光面に向かって凸の球状面であり、
     前記第1出光面及び前記第2出光面は、前記投影レンズの後面に面接触している請求項1に記載の車両用灯具。
    The projection lens is disposed in front of the first light exit surface and the second light exit surface,
    The rear surface of the projection lens is a spherical surface convex toward the first light exit surface and the second light exit surface,
    The vehicular lamp according to claim 1, wherein the first light exit surface and the second light exit surface are in surface contact with a rear surface of the projection lens.
  3.  前記第1光源の上方に配置され、前記第1導光レンズに入光して前記第1出光面から出光する際に当該第1出光面に光度分布を形成する光を発光する第3光源と、
     前記第2光源の下方に配置され、前記第2導光レンズに入光して前記第2出光面から出光する際に当該第2出光面に光度分布を形成する光を発光する第4光源と、をさらに備え、
     前記投影レンズは、前記第1光源、前記第2光源、前記第3光源及び前記第4光源の点灯状態に応じて前記第1出光面及び前記第2出光面に形成される光度分布を反転投影する請求項1又は2に記載の車両用灯具。
    A third light source that is disposed above the first light source and emits light that forms a light intensity distribution on the first light exit surface when entering the first light guide lens and exiting from the first light exit surface; ,
    A fourth light source that is disposed below the second light source, and emits light that forms a light intensity distribution on the second light exit surface when entering the second light guide lens and exiting the second light exit surface; Further comprising
    The projection lens reversely projects a light intensity distribution formed on the first light exit surface and the second light exit surface according to the lighting state of the first light source, the second light source, the third light source, and the fourth light source. The vehicular lamp according to claim 1 or 2.
PCT/JP2017/045972 2016-12-22 2017-12-21 Vehicle lamp WO2018117230A1 (en)

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JP2016249536A JP2018106837A (en) 2016-12-22 2016-12-22 Vehicular lighting tool

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