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WO2018072700A1 - 瓦屋顶太阳能电池组件固定挂钩架组合件 - Google Patents

瓦屋顶太阳能电池组件固定挂钩架组合件 Download PDF

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Publication number
WO2018072700A1
WO2018072700A1 PCT/CN2017/106620 CN2017106620W WO2018072700A1 WO 2018072700 A1 WO2018072700 A1 WO 2018072700A1 CN 2017106620 W CN2017106620 W CN 2017106620W WO 2018072700 A1 WO2018072700 A1 WO 2018072700A1
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WO
WIPO (PCT)
Prior art keywords
edge
rail mounting
rail
mounting
solar cell
Prior art date
Application number
PCT/CN2017/106620
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English (en)
French (fr)
Inventor
施育斌
Original Assignee
常州奥硕能源科技有限公司
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Publication of WO2018072700A1 publication Critical patent/WO2018072700A1/zh

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    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02S—GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S20/00—Supporting structures for PV modules
    • H02S20/20—Supporting structures directly fixed to an immovable object
    • H02S20/22—Supporting structures directly fixed to an immovable object specially adapted for buildings
    • H02S20/23—Supporting structures directly fixed to an immovable object specially adapted for buildings specially adapted for roof structures
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02S—GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S30/00—Structural details of PV modules other than those related to light conversion
    • H02S30/10—Frame structures
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B10/00—Integration of renewable energy sources in buildings
    • Y02B10/10—Photovoltaic [PV]
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00—Energy generation through renewable energy sources
    • Y02E10/50—Photovoltaic [PV] energy

Definitions

  • the present invention relates to the field of solar photovoltaic power plants, and more particularly to a mounting bracket for a solar cell module, and more particularly to a mounting bracket for a tile roof photovoltaic solar cell module.
  • the market has introduced an integral hook frame 03 for solar cell module installation, which is on the roof between the terracotta tile 8, the tarpaulin 7, the roofing 01 and the mat 02
  • the mounting structure is as shown in FIG. 1.
  • the solar cell module 9 is mounted on the roof through the integral hook frame 03 and the common rail 04.
  • the structure diagram is shown in FIG. 2, and the integral hook frame 03 is required for installation. All the terracotta on the roof of the solar cell module to be installed will be opened, and the original wattage rods of different sizes on the tile roof will be removed and replaced with the standard tiling rods of uniform size, and then the terracotta tiles will be covered and the terracotta tiles will be covered.
  • the integrated hook frame 03 should be equipped to meet the installation requirements of different sizes of terracotta tiles and awning bars. It can be seen that the integrated hook frame has a large work force when installing solar photovoltaic modules, and the labor intensity is high, and it is necessary to remove the ceramic tiles one by one, and also to remove the rest. Tile poles, but also to re-cover the roof tiles. The installation cost is high. To replace the standard awning pole, it is necessary to increase the cost of purchasing the awning pole, and to increase the labor cost. The more troublesome is that the thickness of the terracotta tile used by different customers is different. The size of the bayonet is not adjustable.
  • the tile roof fixing frame clamping hook stability clamp cannot be guaranteed. Hold, the tile roof mount clamp hook is prone to looseness. It can also be seen from Fig. 2 that the bearing capacity of the integral hook frame is poor, and it is supported by the hook vertical rod. The weight of the solar cell module and the wind resistance all act on the hook vertical rod, and the load strength of the top vertical rod of the hook is poor. It is easily deformed, causing the solar bracket to fail to meet the requirements of high-quality products, and may even pose a safety hazard.
  • the applicant has designed a tile roof solar cell module fixed hook frame assembly, which can solve the above problems ideally. It is suitable for convenient installation of different thickness of ceramic tile and irregular arranging bar. Do not replace the awning poles of the original roof, or remove all the original terracotta tiles, and do not need to be equipped with fixed hook brackets of different specifications. It has strong versatility, strong carrying capacity, convenient installation and stable and reliable clamping.
  • the object of the present invention is to provide a tile roof solar cell module fixing hook frame assembly, which is suitable for convenient installation of terracotta tiles and irregular wattage bars of different thicknesses, and the construction side neither replaces the awning bar of the original roof, Do not remove all the original terracotta tiles, and do not need to be equipped with fixed hook frames of different specifications. It has strong versatility, strong carrying capacity, convenient installation and stable and reliable clamping.
  • a tile roof solar cell component fixing hook frame assembly comprising: a base, a rail mounting bracket, a tightening screw, a rail connecting limit block and a briquetting bolt, the base comprises a fixed connecting edge and a snap edge, and the fixed connection
  • the side and the card edge are L-shaped, and a waist hole is arranged on the fixed connection side, and the width of the waist hole corresponds to the diameter of the thread segment of the tightening screw, and the inner connecting surface and the snap side of the fixed connecting side
  • the inner card engaging surface is provided with a snapping structure
  • the rail mounting bracket includes a connecting vertical side, a lateral side and a rail mounting side, and the connecting vertical side and the rail mounting side are respectively vertically disposed at both ends of the lateral side, and the vertical side and the rail are connected for installation.
  • the side is arranged in the opposite direction, and the connecting vertical hole is provided with a connecting threaded hole, and the outer connecting surface of the connecting vertical side is provided with a meshing structure matched with the fixed connecting edge, and the rail mounting side and the lateral side extending section are provided with an anti-bucking structure.
  • the support support side is provided with a rail mounting slot on the upper side of the rail mounting side, and a bearing edge is arranged on the inner side of the rail mounting side, and the bearing edge is disposed below the rail mounting slot, and the rail mounting slot
  • the width corresponds to the diameter of the screw segment of the briquetting bolt, and the bearing edge is parallel to the lateral side.
  • the inner side of the rail mounting side above the bearing edge is provided with a snap structure, and the base is connected to the rail mounting bracket through the fixed connecting edge.
  • a fixed connection is formed, and a mounting notch is formed between the engaging edge of the base and the lateral side of the rail mounting bracket.
  • the fixed connection between the fixed connecting edge of the base and the vertical side of the rail mounting bracket is such that the tightening screw is screwed into the connecting threaded hole through the waist hole on the fixed connecting edge, and the fixed connecting edge of the base is The vertical side of the connection of the rail mounting bracket is fixedly connected.
  • a snap-in structure is provided on the outer connecting surface of the fixed connecting side, and a mounting hole is provided on the engaging side.
  • a triangular cavity is formed between the anti-deformation support edge, the rail mounting side and the lateral edge extension section.
  • the anti-deformation support side is straight or curved.
  • the upper and lower ends of the rail connecting limit block are provided with a finite position bump, and the distance between the bottom edges of the two limit bumps is smaller than the width of the slot of the mounting slot on the rail, and the rail is connected between the upper and lower ends of the limiting block The distance between the slot width of the mounting slot on the rail is between the inner side of the side of the mounting slot.
  • a snap washer is provided between the tightening screw and the mounting surface of the fixed connection side.
  • the snap washer is placed over the clamp bolt.
  • the ceramic tile in the predetermined installation position is first removed, and the base and the rail are installed. Tighten the screws between the racks, then insert the base under the tiles of the arranging rods, adjust the tightening screws according to the thickness of the tiling and the tiling rods to adjust the distance between the base and the rail mounting brackets, and tighten the tightening screws
  • the joint of the base and the rail mounting bracket is fixedly mounted on the terracotta tile and the arranging rod, and four inventions are installed according to the size of the solar cell module in a rectangular or square distribution scheme, and then the two rails are respectively placed on two straight lines.
  • the load-bearing side of the distribution rail mounting bracket is attached to the inner side of the mounting side of the rail, and the rail is fixed to the rail mounting bracket by tightening the screw and the rail connecting limit block, so that the two parallel-distributed rails become
  • the support rod body of the solar cell module is fixedly mounted, and finally the solar cell module is placed on two parallel distributed rails, and each solar cell module is fixedly mounted on two parallel rails by a side clamp or an intermediate clamp. If a plurality of solar cell modules are continuously installed in the same row, the adjacent two solar cell modules are pressed and fixed by an intermediate pressing block, and the outermost side is fixed by a side pressing block.
  • the fixed connecting edge is fixedly connected with the vertical side of the rail mounting bracket by the tightening screw, so that the distance between the engaging edge of the base and the lateral side of the rail mounting bracket can be Adjustable, can be installed and fixed on different specifications of terracotta and irregular tiling poles, versatile, easy to install and maintain, so merchants do not need to reserve a variety of tile roof hooks, will not cause the warehouse to shrink.
  • An anti-deformation support side is arranged between the outer side of the rail mounting side of the rail mounting bracket and the lateral side extension section, and a load-bearing side is arranged on the inner side of the rail mounting side, and the anti-deformation support side and the load-bearing side are double-bearing, thereby reducing the support of the rail mounting side.
  • the guide rail is fixedly mounted on the rail mounting edge by the tightening screw through the rail mounting slot and the rail connecting limit block, and a snap washer is arranged between the tightening screw and the mounting surface of the rail mounting side.
  • the cooperative tightening of the tightening screw and the snap washer can improve the tightening force of the rail and the rail mounting side, and prevent the rail mounting side from rebounding.
  • the inner connecting surface of the fixed connecting side, the inner engaging surface of the engaging edge, the outer connecting surface connecting the vertical side and the rail mounting side above the bearing edge are provided with a snap structure, and the positioning of the engaging structure can add two connecting surfaces The frictional resistance between them is better to determine the position of the snap-in, which makes it easier to tighten the installation of the screw, and eliminates the problem of tilting due to inconvenient installation due to sliding of the connecting faces.
  • the invention is suitable for convenient installation of ceramic tiles of different thicknesses and irregular arhat poles, and the construction party neither replaces the wattle bar of the original roof nor removes all the original terracotta tiles, and does not need to be fixed with different specifications.
  • the hook frame has strong versatility, strong carrying capacity, convenient installation and stable and reliable clamping.
  • Figure 1 is a structural view of the installation of the tiled fixed hook frame and the terracotta tile, the tarpaulin, the roof and the mat;
  • FIG. 2 is a schematic structural view of installing a solar battery pack by using an existing tile house fixing hook
  • FIG. 3 is a schematic structural view of a solar battery pack installed by the present invention.
  • Figure 4 is a schematic structural view of the present invention.
  • Figure 5 is a schematic structural view of the base of Figure 4.
  • Figure 6 is a schematic structural view of the rail connecting limit block of Figure 4.
  • Figure 7 is a schematic structural view of a rail mounting bracket
  • Figure 8 is a schematic view showing the mounting structure of the present invention and the guide rail;
  • Figure 9 is a schematic view showing another structure of the base.
  • Figure 10 is a schematic structural view of an intermediate pressure block
  • Figure 11 is a schematic structural view of a side press block
  • Embodiment 1 A tile roof solar cell module fixing hook frame assembly, as shown in FIG. 3 to FIG. 11 , comprising a base 1, a rail mounting bracket 2, a tightening screw 3, a rail connecting limit block 4, and a briquetting bolt 5 and the snap-in washer 6,
  • the base 1 comprises a fixed connecting edge 11 and a latching edge 12, the fixed connecting edge 11 and the engaging edge 12 are fixedly connected in an L-shape, and the fixed connecting edge 11 is provided with a waist-shaped hole 13 in a fixed connection
  • the inner connecting surface of the edge 11 and the inner engaging surface of the engaging edge 12 are provided with a snap-in corrugated structure.
  • the rail mounting bracket 2 includes a connecting vertical side 21, a lateral side 22 and a rail mounting side 23, and the vertical side 21 and the rail are mounted. 23 points The two ends of the lateral side 22 are disposed vertically oppositely, and two connecting threaded holes 24 are spaced apart from the connecting vertical side 21, and the outer connecting surface of the connecting vertical side 21 is provided with the fixed connecting side 11
  • the occlusal corrugated structure, the tightening screw 3 passes through the waist hole 13 on the fixed connecting edge 11, is screwed into the connecting screw hole 24, and the fixed connecting edge 11 is fixedly connected with the connecting vertical side 21, and the screw 3 is tightened
  • An engaging washer 6 is disposed between the mounting faces of the fixed connecting edge 11, and a deformation preventing supporting edge 25 is disposed between the rail mounting edge 23 and the lateral edge segment 28, and the deformation preventing supporting edge 25 is a straight line, and the deformation preventing supporting edge is provided.
  • a triangular cavity 29 is formed between the rail 25 and the rail mounting edge 23, and a rail mounting slot 26 is provided in the upper section of the rail mounting side 23, and a bearing edge 27 is disposed on the rail mounting side 23, and the bearing edge 27 is disposed on the rail.
  • a snap-in corrugated structure is provided on the rail mounting edge 23 above the load-bearing edge 27, and the guide rail 7 passes through the rail mounting slot 26 and the guide rail through the tightening screw 3.
  • the connection limiting block 4 is fixedly mounted on the rail mounting side 23 Between the tightening screw 3 and the mounting surface of the rail mounting side 23, a snap washer 6 is disposed.
  • the upper and lower ends of the rail connecting limit block 4 are provided with a finite position bump 41, and the bottom edges of the two limiting bumps 41 are provided.
  • the distance between the two slots is smaller than the slot width of the mounting slot 71 on the guide rail 7.
  • the distance between the top edges of the two limiting bumps 41 is between the slot width of the mounting slot 71 on the guide rail 7 and the inner side of the mounting slot 71.
  • the thickness of the rail connection limiting block 4 is smaller than the depth of the mounting groove on the guide rail 7.
  • the solar cell module 30 is fixedly clamped on the guide rail 7 by the edge pressing block 8, the pressing block bolt 5 and the rail connecting limit block 4, if multiple blocks
  • the solar cell modules are mounted side by side in the same row, and are fixedly pressed against the guide rails 7 between the two adjacent solar cell modules 30 by the intermediate press blocks 8A.
  • the structure of the side clamp 8 is as shown in FIG. 11 , and includes a lateral edge 81 and a vertical edge 82 .
  • the lateral edge 81 is perpendicular to the vertical edge 82 , and a vertical edge 83 is provided at the outer end of the lateral edge 81 .
  • the vertical card edge 83 is parallel to the vertical side 82.
  • the distribution direction of the vertical card edge 83 is opposite to the distribution direction of the vertical side 82.
  • a lateral edge 84 is provided, and the horizontal edge 84 is parallel to the lateral edge 81.
  • the distribution direction of the horizontal card edge 84 is opposite to the distribution direction of the lateral side 81.
  • the inner side surfaces of the vertical card edge 83 and the lateral card edge 84 are provided with a snap structure, and the vertical card edge 83 and the horizontal card edge 84 have the same extension length.
  • the lengths of the lateral sides 81 and the vertical sides 82 may be the same or different, and the difference between the two is the difference between the sizes of the aluminum frames of the solar cell modules 30 of different specifications, and the center positions of the lateral sides 81 and the vertical sides 82.
  • Mounting through holes 85 are provided therein for the passage of the block bolts 5.
  • Embodiment 2 The difference from Embodiment 1 is that, as shown in FIG. 9, outside the fixed connection side 11 A snap-in corrugated structure is disposed on the side connecting surface, and a mounting hole is disposed on the engaging edge 12, and the engaging edge 12 is oppositely mounted to the lateral side 22.
  • Embodiment 3 The difference from Embodiment 1 is that the deformation preventing support side 25 is curved.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Roof Covering Using Slabs Or Stiff Sheets (AREA)

Abstract

瓦屋顶太阳能电池组件固定挂钩架组合件，包括底座（1）、导轨安装架（2）、收紧螺钉（3）、导轨连接限位块（4），底座（1）的固定连接边（11）和卡接边（12）呈L型分布，在固定连接边（11）上设置有腰型孔（13），导轨安装架（2）包括连接竖边（21）、横边（22）和导轨安装边（23），连接竖边（21）和导轨安装边（23）分别垂直设置在横边（22）的两端，在连接竖边（21）上开有连接螺纹孔（24），在导轨安装边（23）与横边延伸段（28）设有防形变支撑边（25），在导轨安装边（23）的上段设有导轨安装槽孔（26）和承重边（27），固定连接边（11）与连接竖边（21）固定连接，在底座（1）的卡接边（12）与导轨安装架（2）的横边（22）之间形成安装槽口。施工方无需更换原有搁瓦杆，也不要拆除全部陶瓦，更不要配备不同规格的整体挂钩架，适用于不同规格陶瓦和搁瓦杆的安装，承载能力强，安装便捷，夹持稳固可靠。

Description

瓦屋顶太阳能电池组件固定挂钩架组合件 技术领域：
本发明涉及太阳能光伏电站领域，尤其涉及太阳能电池组件的安装支架，更具体地涉及用于瓦屋面光伏太阳能电池组件的安装支架。
背景技术：
随着全球经济的发展，新能源发电技术得到了迅速发展和应用。太阳能以其资源丰富、分布广泛、清洁成为最有发展潜力的可再生能源之一。太阳能电力系统是现有最环保的发电方式，世界太阳能光伏发电产业发展迅速，市场应用规模不断扩大，在后续能源的发展中的作用越来越重要。近年来，世界上多数国家都出台了鼓励政策，推动太阳能光伏电站建设，现在许多单位和个人都想在自家的屋顶安装太阳能光伏发电系统。由于很多屋顶为陶瓦屋顶，在这一类型的屋顶上安装太阳能电池件是很不方便，通常需要在瓦屋面上预先架设专用太阳能电池安装架，不仅架设成本高，而且安装难度高，安装不便。
为了解决陶瓦屋顶光伏支架的安装，市场推出了一种用于太阳能电池组件安装的整体式挂钩架03，它在屋面上与陶瓦8、搁瓦杆7、屋面01和垫条02之间安装结构如图1所示，太阳能电池组件9通过这种整体式挂钩架03和普通导轨04安装在屋面上，其结构示意图如图2所示，这种整体式挂钩架03在安装时，需将待安装太阳能电池组件的屋顶上所有陶瓦掀开，将瓦屋面上原来尺寸不一的搁瓦杆全部拆除换上尺寸统一的标准搁瓦杆，然后再盖上陶瓦，边盖陶瓦边安装太阳能支撑架。否则就要配备多种不同规格的整体式挂钩架03，以适应不同规格尺寸陶瓦和搁瓦杆的安装要求。由此可知，这种整体式挂钩架进行太阳能光伏组件安装时工作大，劳动强度高，既要逐块拆除陶瓦，又要拆换搁 瓦杆，还要重新拼盖屋面陶瓦。安装费用高，要更换标准的搁瓦杆既要增加购置搁瓦杆的成本，又要增拆换的人工成本，更烦恼的是由于不同客户所用陶瓦的厚度尺寸不一，这种挂钩的卡口尺寸又不可调节，因此，不同规格的陶瓦需要配备不同尺寸的整体式挂钩架，否则就会无法安装，这样施工方需要储备多种规格的瓦屋顶挂钩，才能满足不同客户的安装要求，这样，施工方必须准备大量的流动资金购置不同规格的瓦屋顶挂钩，库存很大，压仓成本太大，施工方运营成本高，经济运行效益差。即使采用相同规格的整体式挂钩架，但由于瓦体厚和搁瓦杆的尺寸都存在误差，因此安装后的可靠性差，不能稳定可靠性固定，这种整体式挂钩架无法满足不同规格陶瓦和不规则搁瓦杆的夹持要求，即使同一规格的瓦体和搁瓦杆的结合体，若陶瓦和搁瓦杆的厚度尺寸误差过大也无法保证瓦屋顶固定架夹持挂钩稳固夹持，瓦屋顶固定架夹持挂钩容易出现松动。从图2还可以看出，这种整体式挂钩架的承载能力差，全靠挂钩垂直杆承载，太阳能电池组件的重量和大风阻力全部作用在挂钩垂直杆上，挂钩顶部垂直杆承载强度差，很容易变形，导致太阳能支架不能满足高质量产品的要求，甚至可能造成安全隐患。
申请人经研究，设计出了一种瓦屋顶太阳能电池组件固定挂钩架组合件，它能理想地解决了上述问题，它适用于不同厚度的陶瓦和不规则搁瓦杆的便捷安装，施工方既不要更换原屋面的搁瓦杆，也不要将原有的陶瓦全部拆除了，更不要配备不同规格的固定挂钩架，通用性强，承载能力强，安装便捷，夹持稳固可靠。
发明内容：
本发明的目的是提供一种瓦屋顶太阳能电池组件固定挂钩架组合件，它适用于不同厚度的陶瓦和不规则搁瓦杆的便捷安装，施工方既不要更换原屋面的搁瓦杆，也不要将原有的陶瓦全部拆除了，更不要配备不同规格的固定挂钩架，通用性强，承载能力强，安装便捷，夹持稳固可靠。
本发明采取的技术方案如下：
一种瓦屋顶太阳能电池组件固定挂钩架组合件，其特征是：包括底座、导轨安装架、收紧螺钉、导轨连接限位块和压块螺栓，底座包括固定连接边和卡接边，固定连接边和卡接边呈L型分布，在固定连接边上设置有腰型孔，腰型孔的宽度与收紧螺钉的螺纹段直径相对应，在固定连接边的内侧连接面和卡接边的内侧卡接面上均设置有咬合结构，导轨安装架包括连接竖边、横边和导轨安装边，连接竖边和导轨安装边分别垂直设置在横边的两端，且连接竖边和导轨安装边的设置方向相反，在连接竖边上开有连接螺纹孔，在连接竖边的外侧连接面上设置有与固定连接边相配合的咬合结构，在导轨安装边与横边外延段设有防形变支撑边，在导轨安装边的上段设有导轨安装槽孔，在导轨安装边的内侧设有承重边，承重边设置在导轨安装槽孔的下方，导轨安装槽孔的宽度与压块螺栓的螺杆段直径相对应，且承重边与横边平行，在承重边上方的导轨安装边的内侧面上设有咬合结构，底座通过固定连接边与导轨安装架的连接竖边固定连接，在底座的卡接边与导轨安装架的横边之间形成安装槽口。
进一步，底座的固定连接边与导轨安装架的连接竖边之间固定连接结构为，收紧螺钉穿过固定连接边上的腰型孔旋固在连接螺纹孔中，将底座的固定连接边与导轨安装架的连接竖边固定连接成一体。
进一步，在固定连接边外侧连接面上设置有咬合结构，在卡接边上设置有安装孔。
进一步，防形变支撑边、导轨安装边和横边外延段之间围合成三角形空腔。
进一步，所述防形变支撑边直线或弧形。
进一步，所述导轨连接限位块的上下两端设置有限位凸块，两个限位凸块底边之间的距离小于导轨上安装槽槽口宽度，导轨连接限位块上下两端之间的距离介于导轨上安装槽槽口宽度与安装槽两侧边内侧距离之间。
进一步，在收紧螺钉与固定连接边的安装面之间设置有咬合垫圈。
进一步，咬合垫圈套装在压块螺栓上。
本发明安装使用时，先将预定安装位置的陶瓦拆除，松开底座和导轨安装 架之间的收紧螺钉，然后将底座插入搁瓦杆的瓦片下方，根据陶瓦和搁瓦杆叠加厚度调节收紧螺钉从而调节底座与导轨安装架之间的距离，旋紧收紧螺钉将底座和导轨安装架的结合件固定安装在陶瓦和搁瓦杆上，根据太阳能电池组件的规格尺寸按矩形或正方形分布方案安装四个本发明，然后将两根导轨分别搁置在两根直线分布导轨安装架的承重边上，并使导轨与导轨安装边的内侧面贴合，通过收紧螺钉和导轨连接限位块将导轨固定在导轨安装架上，这样二根平行分布的导轨就成为固定安装太阳能电池组件的支撑杆体，最后将太阳能电池组件平放在二根平行分布的导轨上，每块太阳能电池组件通过边压块或中间压块固定卡装在两根平行的导轨上。若多块太阳能电池组件连续同排安装，则相邻两块太阳能电池组件之间用中间压块卡压固定，最外侧用边压块固定卡压固定。
由于在底座的固定连接边上设置有腰型孔，固定连接边通过收紧螺钉与导轨安装架的连接竖边固定连接，这样底座的卡接边与导轨安装架的横边之间的距离可调节，能安装固定在不同规格陶瓦和不规则搁瓦杆上，通用性强，便于安装和维修，这样商家无需储备多种规格的瓦屋顶挂钩，不会造成积货压仓。在导轨安装架的导轨安装边外侧与横边外延段之间设置有防形变支撑边，在导轨安装边的内侧设置有承重边，防形变支撑边和承重边双重承重，减少导轨安装边的支承力，防止导轨安装边形变，导轨通过收紧螺钉穿过导轨安装槽孔和导轨连接限位块固定安装在导轨安装边上，在收紧螺钉与导轨安装边的安装面之间设置有咬合垫圈，收紧螺钉和咬合垫圈的协同收紧能提高导轨与导轨安装边的收紧力，防止导轨安装边回弹。在固定连接边的内侧连接面、卡接边的内侧卡接面、连接竖边的外侧连接面和承重边上方的导轨安装边上均设置有咬合结构，咬合结构的设置可以增加两个连接面之间的摩擦阻力，更好的确定卡接位置，更便于收紧螺钉的安装，杜绝因为连接面相互滑动导致安装不便而倾斜的问题。本发明适用于不同厚度的陶瓦和不规则搁瓦杆的便捷安装，施工方既不要更换原屋面的搁瓦杆，也不要将原有的陶瓦全部拆除了，更不要配备不同规格的固定挂钩架，它通用性强，承载能力强，安装便捷，夹持稳固可靠。
附图说明：
图1为瓦屋固定挂钩架与陶瓦、搁瓦杆、屋面和垫条之间安装结构图；
图2为用现有瓦屋固定挂钩安装太阳能电池组的结构示意图；
图3为用本发明安装太阳能电池组的结构示意图；
图4为本发明的一种结构示意图；
图5为图4中底座的一种结构示意图；
图6为图4中导轨连接限位块的结构示意图；
图7为导轨安装架的结构示意图；
图8为本发明与导轨安装结构示意图；
图9为底座的另一种结构示意图；
图10为中间压块的结构示意图；
图11为边压块的结构示意图；
图中：1-底座；2-导轨安装架；3-收紧螺钉；4-导轨连接限位块；5-压块螺栓；6-咬合垫圈；7-导轨；8-边压块；8A-中间压块；9-陶瓦；10-搁瓦杆；30-太阳能电池组件；01-屋面；02-垫条；03-瓦屋固定挂钩架；04-普通导轨；11-固定连接边；12-卡接边；13-腰型孔；21-连接竖边；22-横边；23-导轨安装边；24-连接螺纹孔；25-防形变支撑边；26-导轨安装槽孔；27-承重边；28-横边外延段；29-三角形空腔；41-限位凸块；71-安装槽；81-横边；82-竖边；83-竖卡边；84-横卡边；85-安装通孔。
具体实施方式：
下面结合附图说明本发明的具体实施方式：
实施例1：一种瓦屋顶太阳能电池组件固定挂钩架组合件，如图3～图11所示，包括底座1、导轨安装架2、收紧螺钉3、导轨连接限位块4、压块螺栓5和咬合垫圈6，底座1包括固定连接边11和卡接边12，固定连接边11和卡接边12固定连接呈L型，在固定连接边11上设置有腰型孔13，在固定连接边11的内侧连接面和卡接边12的内侧卡接面上均设置有咬合波纹结构，导轨安装架2包括连接竖边21、横边22和导轨安装边23，连接竖边21和导轨安装边23分 别垂直反向地设置在横边22的两端，在连接竖边21上间隔地开有两个连接螺纹孔24，在连接竖边21的外侧连接面上设置有与固定连接边11相配合的咬合波纹结构，收紧螺钉3穿过固定连接边11上的腰型孔13，旋固在连接螺纹孔24中，将固定连接边11与连接竖边21固定连接，在收紧螺钉3与固定连接边11的安装面之间设置有咬合垫圈6，在导轨安装边23与横边外延段28之间设置有防形变支撑边25，所述防形变支撑边25为直线，防形变支撑边25与导轨安装边23之间围合成一个三角形空腔29，在导轨安装边23的上段设置有导轨安装槽孔26，在导轨安装边23上设置有承重边27，承重边27设置在导轨安装槽孔26的下方，且承重边27与横边22同侧，在承重边27上方的导轨安装边23上设置有咬合波纹结构，导轨7通过收紧螺钉3穿过导轨安装槽孔26和导轨连接限位块4固定安装在导轨安装边23上，在收紧螺钉3与导轨安装边23的安装面之间设置有咬合垫圈6，所述导轨连接限位块4的上下两端设置有限位凸块41，两个限位凸块41底边之间的距离小于导轨7上安装槽71槽口宽度，两个限位凸块41顶边之间的距离介于导轨7上安装槽71槽口宽度与安装槽71两侧边内侧距离之间，导轨连接限位块4的厚度小于导轨7上安装槽的深度，太阳能电池组件30通过边压块8、压块螺栓5和导轨连接限位块4固定卡压在导轨7上，若多块太阳能电池组件同排并列安装，则在两块相邻的太阳能电池组件30之间用中间压块8A固定卡压在导轨7上。
在本例中所述边压块8结构如图11所示，包括横边81和竖边82，横边81与竖边82垂直设置，在横边81的外端设有竖卡边83，竖卡边83与竖边82平行，竖卡边83的分布方向与竖边82的分布方向反向，在竖边82的外端设有横卡边84，横卡边84与横边81平行，横卡边84的分布方向与横边81的分布方向相反，在竖卡边83和横卡边84的内侧面均设置有咬合结构，竖卡边83和横卡边84的延伸长度相同，横边81与竖边82的长度尺寸可以相同，也可以不等，两者之间的差值为不同规格太阳能电池组件30铝边框的尺寸之差，在横边81和竖边82的中心位置处均开有安装通孔85，用于压块螺栓5的穿过。
实施例2：与实施例1的不同之处在于，如图9所示，在固定连接边11外 侧连接面上设置有咬合波纹结构，在卡接边12上设置有安装孔，卡接边12与横边22反向安装。
实施例3：与实施例1的不同之处在于，所述防形变支撑边25为弧形。
本发明的实施方式很多，在此不逐一罗列，只要采用与本发明等功能代换的一切技术方案均在本发明的保护范围之内。

Claims (9)

  1. 瓦屋顶太阳能电池组件固定挂钩架组合件，其特征是：包括底座(1)、导轨安装架(2)、收紧螺钉(3)、导轨连接限位块(4)和压块螺栓(5)，底座(1)包括固定连接边(11)和卡接边(12)，固定连接边(11)和卡接边(12)呈L型分布，在固定连接边(11)上设置有腰型孔(13)，腰型孔(13)的宽度与收紧螺钉(3)的螺纹段直径相对应，在固定连接边(11)的内侧连接面和卡接边(12)的内侧卡接面上均设置有咬合结构，导轨安装架(2)包括连接竖边(21)、横边(22)和导轨安装边(23)，连接竖边(21)和导轨安装边(23)分别垂直设置在横边(22)的两端，且连接竖边(21)和导轨安装边(23)的设置方向相反，在连接竖边(21)上设有连接螺纹孔(24)，在连接竖边(21)的外侧连接面上设置有与固定连接边(11)相配合的咬合结构，在导轨安装边(23)与横边延伸段(28)之间设有防形变支撑边(25)，在导轨安装边(23)的上段设有导轨安装槽孔(26)，在导轨安装边(23)的内侧设有承重边(27)，承重边(27)设置在导轨安装槽孔(26)的下方，导轨安装槽孔(26)的宽度与压块螺栓(5)的螺杆段直径相对应，且承重边(27)与横边(22)平行，在承重边(27)上方的导轨安装边(23)的内侧面上设有咬合结构，底座(1)通过固定连接边(11)与导轨安装架(2)的连接竖边(21)固定连接，在底座(1)的卡接边(12)与导轨安装架(2)的横边(22)之间形成安装槽口。
  2. 根据权利要求1所述瓦屋顶太阳能电池组件固定挂钩架组合件，其特征是：底座(1)的固定连接边(11)与导轨安装架(2)的连接竖边(21)之间固定连接结构为，收紧螺钉(3)穿过固定连接边(11)上的腰型孔(13)旋固在连接螺纹孔(24)中，将底座(1)的固定连接边(11)与导轨安装架(2)的连接竖边(21)固定连接成一体。
  3. 根据权利要求1所述瓦屋顶太阳能电池组件固定挂钩架组合件，其特征是：在固定连接边(11)外侧连接面上设置有咬合结构，在卡接边(12)上设 置有安装孔。
  4. 根据权利要求1所述瓦屋顶太阳能电池组件固定挂钩架组合件，其特征是：防形变支撑边(25)、导轨安装边(23)和横边外延段(28)之间围合成三角形空腔(29)。
  5. 根据权利要求1所述瓦屋顶太阳能电池组件固定挂钩架组合件，其特征是：在连接竖边(21)上沿高度方向间隔地设有两个连接螺纹孔(24)。
  6. 根据权利要求1所述瓦屋顶太阳能电池组件固定挂钩架组合件，其特征是：所述防形变支撑边(25)直线或弧形。
  7. 根据权利要求1所述瓦屋顶太阳能电池组件固定挂钩架组合件，其特征是：所述导轨连接限位块(4)的上下两端设置有限位凸块(41)，两个限位凸块(41)底边之间的距离小于导轨(7)上安装槽(71)槽口宽度，导轨连接限位块(4)上下两端之间的距离介于导轨(7)上安装槽(71)槽口宽度与安装槽两侧边内侧距离之间。
  8. 根据权利要求1所述瓦屋顶太阳能电池组件固定挂钩架组合件，其特征是：在收紧螺钉(3)与固定连接边(11)的安装面之间设置有咬合垫圈(6)。
  9. 根据权利要求1所述瓦屋顶太阳能电池组件固定挂钩架组合件，其特征是：在压块螺栓(5)与导轨安装边(23)的安装面之间设置有咬合垫圈(6)。
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