WO2016035490A1

WO2016035490A1 - Throwaway tip

Info

Publication number: WO2016035490A1
Application number: PCT/JP2015/071765
Authority: WO
Inventors: 裕士友田; 泰幸金田; 邦茂田中
Original assignee: 住友電工ハードメタル株式会社
Priority date: 2014-09-05
Filing date: 2015-07-31
Publication date: 2016-03-10
Also published as: PH12016500616A1; PH12016500616B1; EP3189917A4; JPWO2016035490A1; CN105682833B; US10286455B2; EP3189917B1; KR20170047190A; EP3189917A1; MX2016004989A; JP6603955B2; US20160243624A1; CN105682833A

Abstract

Provided is a throwaway tip equipped with a diamond-containing blade section and excellent chip-processability. The throwaway tip is provided with a main body and a blade section provided on the main body and having a cutting edge. The blade section comprises at least 80 volume% of diamond. The blade section comprises a land surface extending along the cutting edge and a chip breaker with a recess located on the side opposite the cutting edge when viewed from the land surface. The side surface of the recess has a slanted surface that recedes continuously as distance from the land surface increases and has the same shape as a portion of the side surface of a solid of revolution.

Description

Throwaway tip

The present invention relates to a throw-away tip, and more particularly, to a throw-away tip having a blade portion containing diamond.

In the throw-away tip, a chip breaker such as a breaker groove or a breaker wall is formed in order to improve chip disposal during cutting.

For example, in Japanese Patent Laid-Open No. 4-217404 (Patent Document 1), Japanese Patent Laid-Open No. 4-217405 (Patent Document 2) and Japanese Patent Laid-Open No. 4-217406 (Patent Document 3), the surface roughness of a chip breaker is defined to provide a chip. A technique for curling the material in a spiral shape is disclosed.

JP-A-4-217404 JP-A-4-217405 JP-A-4-217406

In Patent Documents 1 to 3, since the chip breaker is formed by electric discharge machining or polishing, the shape of the chip breaker is a simple groove shape. For this reason, depending on the processing conditions, the chips cannot be curled in a spiral shape, and a desired chip disposal property cannot be obtained. Further, when the chip breaker is formed by electric discharge machining, the rake face of the blade part of the chip breaker becomes the electric discharge machining surface, and therefore the cutting edge of the blade part cannot be formed sharply. Therefore, when the throw-away inserts disclosed in Patent Documents 1 to 3 are used, there is a problem that the finished surface roughness of the work material deteriorates.

Also, diamond is used for the blade to improve the strength and wear resistance of the throw-away tip. However, since diamond has high hardness, there is a problem that it is difficult to process and it is difficult to form a chip breaker excellent in chip disposal.

Therefore, an object of the present invention is to provide a throw-away tip having a cutting edge containing diamond and having excellent chip disposal.

A throw-away tip according to an aspect of the present invention includes a main body and a blade portion having a cutting edge provided in the main body, the blade portion including 80% by volume or more of diamond, A land surface extending along the cutting edge; and a chip breaker having a recess positioned on the opposite side of the cutting edge when viewed from the land surface, and the side surface of the recess has a distance from the land surface. It has a rake face that has the same shape as a part of the side face of the rotating body shape that continuously retreats with its size.

According to the above aspect, it is possible to provide a throw-away tip having a blade portion containing diamond and having excellent chip disposal.

It is a figure explaining the typical structural example of the throw-away tip concerning 1 aspect of this invention. It is an enlarged view of the blade part of the throw away tip shown in FIG. It is a top view of the blade part of the throw away tip shown in FIG. FIG. 4 is a cross-sectional view taken along line A-A ′ of FIG. 3. FIG. 4 is a sectional view taken along line B-B ′ of FIG. 3.

[Description of Embodiment of the Present Invention]
First, embodiments of the present invention will be listed and described.

A throw-away tip according to an aspect of the present invention includes (1) a main body and a blade portion having a cutting edge provided in the main body, the blade portion including 80% by volume or more of diamond, and the blade The portion includes a land surface extending along the cutting edge, and a chip breaker having a recess positioned on the opposite side of the cutting edge when viewed from the land surface, and the side surface of the recess is formed from the land surface. It is a throw-away tip having an inclined surface having the same shape as a part of the side surface of the rotating body, which continuously retreats with the size of the distance.

The throw-away tip according to an aspect of the present invention includes a tip breaker having a recessed portion as a blade portion, and the side surface of the recessed portion is continuously retracted according to the distance from the land surface. By having a rake face that has the same shape as a part of the chip, chips flow out toward the bottom of the rake face along the rake face of the chip breaker when cutting the work material. it can. Therefore, the throw-away tip according to one aspect of the present invention can exhibit excellent chip disposal under various cutting conditions. In addition, the throw-away tip according to one embodiment of the present invention has excellent strength and wear resistance of the blade portion because the blade portion contains 80% by volume or more of diamond.

(2) The inclination angle of the rake face with respect to the land face is preferably in the range of 15 ° to 50 °. According to this, since chips are likely to flow out along the rake face during cutting, the chip disposal of the throw-away tip is improved. Furthermore, since the strength of the blade edge of the blade portion can be maintained, the tool life of the throw-away tip is also increased. In this specification, the angle of inclination of the rake face with respect to the land surface is defined as the rake face between the surface assumed when the land surface is extended to the upper part of the recess (hereinafter also referred to as “the top surface of the recess”). It means the sharp corner.

(3) The land surface preferably has a width in a direction perpendicular to the cutting edge in a range of 10 μm to 100 μm. According to this, since it is possible to prevent chips from running on the land surface during cutting, chip disposal of the throw-away tip is improved. Furthermore, since the strength of the blade edge of the blade portion can be maintained, the tool life of the throw-away tip is also increased. Here, the direction perpendicular to the cutting edge means a direction perpendicular to the cutting edge and along a straight line located on the land surface. When the cutting edge is a curve, it means a direction that is perpendicular to the tangent to the curve and along a straight line located on the land surface.

(4) The recess preferably has a maximum depth in the range of 60 μm to 300 μm. According to this, since the distortion can be effectively applied to the chips during cutting, the chip disposability of the throw-away tip is improved.

(5) It is preferable that the said recessed part is the range whose width of a perpendicular direction is 0.2 mm or more and 1.0 mm or less with respect to the said cutting edge. According to this, chips that have flowed out during cutting rise on the upper surface of the blade part from the rear end of the rake face of the recess of the chip breaker without climbing on the upper surface of the blade part (hereinafter also referred to as “breaker wall surface”). ) And the chips are easily shredded, so that the chip disposal of the throw-away tip is improved.

(6) The blade portion has a corner, the concave portion has a convex portion formed along a bisector of the corner angle on a side surface of the concave portion, and the height of the convex portion is The range is preferably 20% or more and 80% or less with respect to the maximum depth of the recess. According to this, the chips that have flowed out during cutting collide with the protrusions without riding on the protrusions, and the chips are easily shredded, so that the chip disposal of the throw-away tip is improved.

(7) The convex portion has a cross-sectional shape in which the width increases in the depth direction of the concave portion when viewed in a cross section having a bisector of the corner angle as a normal line. The minimum value in the width direction is preferably in the range of 5 μm to 40 μm. According to this, the chips that have flowed out during cutting collide with the protrusions without riding on the protrusions, and the chips are easily shredded, so that the chip disposal of the throw-away tip is improved.

(8) It is preferable that the convex portion has a length in a direction along a bisector of the corner angle in a range of 0.2 mm to 1.0 mm. According to this, the chips that have flowed out during the cutting easily collide with the convex portion, and the chips are easily shredded, so that the chip disposal of the throw-away tip is improved.

(9) The land surface has a surface roughness in the range of 0.05 μm to 0.2 μm, and the rake surface has a surface roughness in the range of 2 μm to 7 μm. By setting the surface roughness of the land surface in the range of 0.05 μm or more and 0.2 μm or less, the cutting edge of the blade portion can be formed sharply, and thus the finished surface roughness of the work material becomes good. Also, by setting the surface roughness of the rake face to be in the range of 2 μm or more and 7 μm or less, chips flowing out during cutting increase the resistance when rubbing the surface of the rake face, so that the chips are likely to curl and slow. Chip disposal of away chips is improved.

(10) The diamond is preferably a single crystal diamond synthesized by a gas phase synthesis method. Since single crystal diamond is excellent in strength and wear resistance, the throw-away tip can have excellent wear resistance and sharpness of the cutting edge (sharpness).

(11) the single crystal diamond is preferably a wavelength in the range absorption coefficient of ^{2 cm -1} or more 90cm ^-1 or less with respect to 11000nm following laser light over 190 nm. When the absorption coefficient of single crystal diamond is in the range of 2 cm ⁻¹ or more and 90 cm ⁻¹ or less, single crystal diamond easily absorbs laser light. Therefore, laser processing of single crystal diamond is easy, a chip breaker having a desired shape can be formed on the blade, and chip throwability of the throw-away chip is improved.

[Details of the embodiment of the present invention]
A specific example of the throw-away tip according to the embodiment of the present invention will be described below with reference to the drawings. In addition, this invention is not limited to these illustrations, is shown by the claim, and it is intended that all the changes within the meaning and range equivalent to a claim are included.

FIG. 1 is a perspective view of a throw-away tip 1 according to an embodiment of the present invention. FIG. 2 is an enlarged perspective view of the blade portion 3 of the throw-away tip 1 shown in FIG. FIG. 3 is an enlarged top view of the blade portion 3 of the throw-away tip 1 shown in FIG. 4 is a cross-sectional view taken along the line A-A ′ of FIG. FIG. 5 is a cross-sectional view taken along line B-B ′ of FIG.

Referring to FIG. 1, the throw-away tip 1 of the present embodiment includes a main body 2 and a blade portion 3 provided on the main body 2. 1 has a parallelogram shape in plan view, but the shape is not particularly limited. In the throw-away tip of FIG. 1, the blade portion 3 is provided at one corner among the plurality of corners of the main body 2, but the blade portion 3 may be provided at two or more corners. As the material of the main body 2, for example, steel or cemented carbide can be used. The corner on the upper surface of the main body 2 has a notch for fixing the blade 3. The notch is formed by opening the upper side and the side of the corner. The notch has a bottom surface having a triangular shape in top view and a side wall that rises vertically from the bottom surface.

The blade 3 is fixed to the notch of the main body 2. The blade portion 3 connects the substantially triangular upper surface 31 having the same top view shape as the bottom surface of the cutout portion, the bottom surface having the same shape as the upper surface 31 facing the upper surface 31, and the outer periphery of the upper surface 31 and the outer periphery of the bottom surface 31. Side surface 32. Of the side surfaces 32, the surface located above the corner of the main body constitutes a relief surface 33 of the throw-away tip.

Of the sides constituting the outer periphery of the upper surface 31 of the blade part 3, the side formed by the ridge line at the position where the upper surface 31 and the side surface 32 of the blade part 3 intersect constitutes the cutting edge 4.

The chip breaker 9 is formed on the blade portion 3 so as to extend along the ridge line at the position where the upper surface 31 and the side surface 32 of the blade portion 3 intersect. The chip breaker 9 includes a recess 7 formed along the cutting edge 4.

The blade part 3 contains 80% by volume or more of diamond. Since diamond is excellent in strength and wear resistance, the blade portion containing diamond has excellent strength and wear resistance, and can improve the tool life of the chip breaker. The diamond content of the blade part 3 is preferably 90% by volume or more, and more preferably 95% by volume or more.

As the diamond, a diamond sintered body obtained by sintering diamond powder or a single crystal diamond synthesized by a vapor phase synthesis method (CVD: Chemical Vapor Deposition) can be used. When a diamond sintered body is used for the blade portion 3, the blade portion has excellent wear resistance particularly in processing of a non-ferrous metal, and a good finished surface can be obtained. On the other hand, when the single crystal diamond synthesized by the gas phase synthesis method is used for the blade portion 3, the blade portion can have excellent wear resistance and sharpness of the blade edge (sharpness).

Monocrystalline diamond, it is preferable laser wavelength at 11000nm a wavelength range of not less than 190 nm, the absorption coefficient in the range of ^{2 cm -1} or more 90cm ^-1 or less. When the absorption coefficient of the single crystal diamond is within the above range, the laser beam can be easily absorbed, so that the laser processing of the blade portion 3 is easy. Therefore, the outer shape of the blade portion 3 can be processed into a desired shape, and the chip breaker can be accurately formed on the blade portion 3. When the laser wavelength is 1064 nm, the absorption coefficient of the single crystal diamond is more preferably in the range of 5 cm ^{−1 to} 20 cm ⁻¹ . When the laser wavelength is 532 nm, the absorption coefficient of single crystal diamond is more preferably in the range of 30 cm ^{−1 to} 70 cm ⁻¹ . When the laser wavelength is 355 nm, the absorption coefficient of single crystal diamond is more preferably in the range of 60 cm ^{−1 to} 90 cm ⁻¹ .

A land surface 5 extending along the cutting edge 4 is formed on the upper surface 31 of the blade portion 3. Referring to FIG. 5, land surface 5 has a constant width W <b> 1 perpendicular to cutting edge 4 and in the center direction of upper surface 31. The width W1 of the land surface 5 is preferably in the range of 10 μm to 100 μm. When the width W1 of the land surface 5 is 10 μm or more, the strength of the blade edge of the blade portion can be maintained, so that chipping (chipping) of the blade edge can be prevented and the tool life of the throw-away tip is increased. When the width W1 of the land surface 5 is 100 μm or less, it is possible to prevent chips from riding on the land surface during cutting and to increase the length of the chips, so that the chip disposal of the throw-away tip is improved. The width W1 of the land surface 5 is more preferably 10 μm or more and 70 μm or less.

The land surface 5 preferably has a surface roughness in the range of 0.05 μm to 0.2 μm. According to this, since the cutting edge of a blade part can be formed sharply, the finished surface roughness of a work material becomes favorable. Here, the surface roughness is a ten-point average height (Rz). Specifically, in the part where only the reference length is extracted from the cross-sectional curve, the value of the difference between the average value of the highest altitude at the top from the fifth and the average value of the altitude at the bottom from the deepest to the fifth is obtained. It is a value expressed in micrometers (μm). The surface roughness of the land surface 5 is more preferably in the range of 0.08 μm to 0.15 μm.

A chip breaker 9 having a concave portion 7 is formed on the upper surface 31 of the blade portion 3 on the side opposite to the cutting edge 4 when viewed from the land surface 5. Here, the concave portion 7 indicates a portion of the chip breaker 9 formed along the cutting edge 4 near the corner. The side surface forming the outer extension of the recess 7 includes a rake face 6 that continuously retreats from the land surface 5 in accordance with the distance from the land face 3 toward the center, and the rake face 6 from the rear end of the rake face 6. And a breaker wall surface 16 rising toward the upper surface 31. According to this, the chips that have flowed out during cutting of the work material first flow out along the rake face 6 toward the bottom of the rake face 6. At this time, the chips are distorted and the chips are easily shredded. Thereafter, the chips that have reached the bottom of the rake face 6 collide with the breaker wall surface 16. At this time, the chips are shredded by collision. Or it is shredded by being distorted by chips.

The rake face 6 has the same shape as a part of the side face of the rotating body shape. According to this, in the concave portion 7 of the blade portion 3, when cutting the work material, the chip flows out along the rake face 6 of the chip breaker toward the bottom of the rake face 6, which may give large distortion to the chip. it can. Here, the rotator shape means a solid formed by rotating a plane figure around a straight line on the plane as an axis. Examples of the shape of the rotating body include a sphere and a cone. When the axis of the rotating body is on the bisector of the corner angle of the blade part 3, the chips flow out in the maximum depth direction at the bottom located below the bisector of the corner angle, and therefore the larger the chips. Can be distorted. The shape of the rake face 6 is preferably the same shape as a part of the side face of the cone. According to this, the strength of the cutting edge can be maintained.

Referring to FIG. 5, the inclination angle α of the rake face 6 with respect to the land face 5 is preferably in the range of 15 ° to 50 °. According to this, since chips are likely to flow out along the rake face during cutting, the chip disposal of the throw-away tip is improved. Furthermore, since the strength of the blade edge of the blade portion can be maintained, the tool life of the throw-away tip is also increased. Here, the inclination angle α of the rake face 6 with respect to the land surface 5 refers to a face 15 assumed when the land face 5 is extended to the top of the recess (hereinafter also referred to as “the top surface of the recess”), and the rake face. Among the angles formed with 6, it means an acute angle. The inclination angle α of the rake face 6 with respect to the land face 5 is more preferably 20 ° or more and 40 ° or less.

The surface roughness of the rake face 6 is preferably in the range of 2 μm to 7 μm. According to this, since the resistance when the chips that flow out during cutting scrape the surface of the rake face increases, the chips are likely to curl and the chip disposal of the throw-away tip is improved. Here, the surface roughness is a ten-point average height (Rz). The surface roughness of the rake face 6 is more preferably in the range of not less than 3.0 μm and not more than 6.0 μm.

Referring to FIG. 4, it is preferable that the recess 7 has a maximum depth D in the range of 60 μm to 300 μm. According to this, since the distortion can be effectively applied to the chips during cutting, the chip disposability of the throw-away tip is improved. Here, the maximum depth D of the recess 7 means the maximum value of the distance from the surface 15 (the top surface of the recess) assumed when the land surface 5 is extended to the top of the recess to the bottom of the recess. . The maximum depth D of the recess 7 is more preferably in the range of 60 μm to 200 μm.

Referring to FIG. 5, it is preferable that the recess 7 has a width W2 in the direction perpendicular to the cutting edge 4 (hereinafter also referred to as “the width of the recess”) W2 in the range of 0.2 mm to 1.0 mm. . According to this, the chips that have flowed out during cutting collide with the breaker wall surface 16 without climbing on the upper surface 31 of the blade portion 3, and the chips are easily shredded, so that the chip disposal of the throw-away tip is improved. Here, the width W2 in the direction perpendicular to the cutting edge 4 is the land surface side of the opening of the recess in the direction perpendicular to the cutting edge 4 and along a straight line located on the top surface of the recess. Means the distance between the end of the blade and the end on the center side of the blade. When the cutting edge is a curve, the edge of the blade portion from the end on the land surface side of the opening of the recess in the direction perpendicular to the tangent line of the curve and along the straight line located on the top surface of the recess. It means the distance between the ends on the center side. As for the recessed part 7, the width | variety W2 of the orthogonal | vertical direction with respect to the cutting edge 4 has the more preferable range which is 0.25 mm or more and 0.7 mm or less.

With reference to FIGS. 3 to 5, it is preferable that a convex portion 8 is formed on the side surface of the concave portion 7 along the bisector (BB ′) of the corner angle of the blade portion 3. . Thereby, the chip | tip which flowed away at the time of cutting of a workpiece collides with the convex part 8, and a chip | tip is shredded, or distortion is given by a chip | tip and it is shredded. When the convex part 8 is formed along the bisector of the corner angle of the blade part 3, the convex part 8 exists on the path through which the chip flows out, so that the chips can be shredded more effectively. can do. The height H of the convex portion 8 is preferably in the range of 20% to 80% with respect to the maximum depth D of the concave portion. According to this, the chips that have flowed out during cutting collide with the projections without riding on the projections 8, and the chips are easily shredded. Moreover, since the wear of the convex part 8 at the time of cutting can be prevented as the height H of the convex part 8 is 80% or less with respect to the maximum depth D of a recessed part, the tool life of a throw-away insert is reduced. become longer. The height H of the convex portion 8 is a cross section in which the convex portion is a normal line with a bisector (BB ′) of the corner angle, and the concave portion passes through a position indicating the maximum depth D. The height of a convex part when it sees in a cross section is meant.

The convex portion 8 preferably has a cross-sectional shape in which the width increases in the depth direction of the concave portion when viewed in a cross section having a bisector of the corner angle as a normal line. The cross-sectional shape of the convex portion 8 can be, for example, a triangle or a trapezoid. The minimum value in the width direction W3 of the cross-sectional shape of the convex portion (hereinafter also referred to as “minimum width of the convex portion”) is preferably in the range of 5 μm to 40 μm. According to this, the chips that have flowed out during cutting collide with the protrusions without riding on the protrusions, and the chips are easily shredded, so that the chip disposal of the throw-away tip is improved. The minimum value in the width direction W3 of the cross-sectional shape of the protrusion is more preferably 10 μm or more and 20 μm or less.

The convex portion 8 preferably has a length W5 in the direction along the bisector of the corner angle in the range of 0.2 mm to 1.0 mm. According to this, the chips that have flowed out during the cutting easily collide with the convex portion, and the chips are easily shredded, so that the chip disposal of the throw-away tip is improved. The length W5 in the direction along the bisector of the corner angle of the convex portion 8 is more preferably 0.25 mm or more and 0.7 mm or less.

An example of a method for manufacturing the throw-away chip according to the present embodiment will be described. A main body 2 having a notch and a blade 3 containing 80% by volume or more of diamond are prepared. The blade is brazed to the notch of the main body, and the blade is polished with a diamond grindstone. Thereafter, the surface of the blade portion 3 is processed with a high-power pulse laser to form the chip breaker 9. Conventionally, since the blade portion containing diamond has been processed by electric discharge machining or polishing, the shape of the chip breaker has been limited to a simple shape. On the other hand, in the present embodiment, since the cutting of the blade portion 3 is performed by accurately positioning by laser irradiation, the shape of the chip breaker can be set to a desired shape. In particular, since the shape of the recess 7 of the chip breaker existing along the cutting edge 4 can be adjusted precisely, the chip disposal performance of the throw-away chip can be improved.

The present invention will be described more specifically with reference to examples. However, the present invention is not limited to these examples.

[Example 1]
In this example, the influence of the shape of the rake face of the recess on the chip disposal and the flank wear amount during cutting was examined.

A blade portion made of a polycrystalline hard sintered body containing 90% by volume of diamond having an average particle diameter of 0.5 μm or less is brazed to the corner of the main body as shown in FIG. The surface was polished.

After that, using a high-power pulse YVO ₄ : Nd laser (wavelength: 1064 nm) whose condensing property is enhanced by a galvanometer mirror, processing is performed in a contour line with a power of 1.5 W, an oscillation frequency of 22 kHz, and a processing pitch of 1 μm. The chip breaker shape which has a three-dimensional uneven | corrugated shape was formed in the rake face upper surface of the blade part by engraving by quantity. Various samples with the rake face shape changed as shown in Table 1 were prepared, and the chip disposal was evaluated. Cutting conditions and tool shapes are shown below. In this evaluation, chips having a length in the range of 5 mm to 300 mm were determined to be good.

(Cutting conditions)
Work material: Columnar aluminum alloy (ADC12)
Cutting method: diameter 100 to 95 (mm) x length 500 (mm) outer diameter turning Cutting form: wet cutting distance: 10 km
Circumferential surface speed of work material: 400 (m / min)
Tool cutting depth: 0.30 (mm)
Tool feed rate: 0.10 (mm / rev)
(Tool shape)
Tool used: DCMT11T304
Tool material: Polycrystalline hard sintered body holder containing 90% by volume of diamond having an average particle diameter of 0.5 μm Model number: SDJCL2525M11
Rake face shape: Same land surface width as part of the rake face shape shown in Table 1 (W1): 0.03 (mm)
Maximum depth of recess (D): 0.1 (mm)
Recess width (W2): 0.3 (mm)
Height of convex part (H): 0.05 (mm)
Minimum width of protrusion (W3): 0.020 (mm)
Rake surface roughness (Rz1): Rz3.2 (μm)
Land surface roughness (Rz2): Rz0.06 (μm)
Breaker processing conditions: YVO ₄ : Nd laser (wavelength 1,064 nm), frequency 22 kHz, output 1.5 W, processing pitch 1 μm
The evaluation results are shown in Table 1.

Specimen 1A did not have a chip breaker on the rake face, and the chips were not divided and the chips were wound around the work material. On the other hand, Samples 1B to 1G had a rake face shape that was part of a ball shape (spherical) or a conical shape, and had a chip length of 300 mm or less, resulting in good chip disposal. In particular, Samples 1D to 1F have a conical rake face shape, an inclination angle of the rake face with respect to the land surface of 15 ° to 50 °, a chip length of 30 to 50 mm, and particularly good chip disposal. Met. In the sample 1G, the rake face has a conical shape, the inclination angle of the rake face with respect to the land face is 60 °, and the chip length is as good as 30 to 50 mm. However, when the cutting distance is 10 km, chipping occurs at the cutting edge. Occurred. In Sample 1B, the rake face has a ball shape and the chip length is as good as 50 to 100 mm, but chipping occurred at the cutting edge at a cutting distance of 10 km.

From the above, it has been found that when the rake face has the same shape as that of a part of a rotating body such as a ball shape or a conical shape, the chip length is 300 mm or less, and good chip disposal is obtained. In particular, when the rake face shape of the throw-away tip is the same as a part of the conical shape and the inclination angle of the rake face with respect to the land surface is in the range of 15 ° to 50 °, the chip length is 30 to 50 mm. Thus, it was found that good chip disposability was exhibited and the tool life was extended without occurrence of chipping even at a cutting distance of 10 km.

[Example 2]
The effect of the width W1 of the land surface on the chip disposability and the flank wear amount during cutting was investigated. The tool was produced in the same manner as in Example 1. Various samples with the land surface width changed as shown in Table 2 were prepared, and chip disposal was evaluated. Cutting conditions and tool shapes are shown below. In this evaluation, chips having a length in the range of 5 mm to 300 mm were determined to be good.

(Cutting conditions)
Work material: Columnar aluminum material (A6061)
Cutting method: diameter 100 to 95 (mm) x length 500 (mm) outer diameter turning Cutting form: wet cutting distance: 10 km
Circumferential surface speed of work material: 400 (m / min)
Tool cutting depth: 0.30 (mm)
Tool feed rate: 0.10 (mm / rev)
(Tool shape)
Tool used: DCMT11T304
Tool material: polycrystalline hard sintered body holder containing 90% by volume or more of diamond having an average particle size of 0.5 μm or less Model number: SDJCL2525M11
Rake face shape: the same as part of the conical side face, inclination angle of the rake face with respect to the land face 25 ° Land face width (W1): Table 2 Maximum depth of recess (D): 0.1 (mm)
Recess width (W2): 0.4 (mm)
Height of convex part (H): 0.05 (mm)
Minimum width of protrusion (W3): 0.020 (mm)
Rake surface roughness (Rz1): Rz 3.5 (μm)
Land surface roughness (Rz2): Rz 0.09 (μm)
Breaker processing conditions: YAG laser (wavelength 1,064 nm), frequency 20 kHz, output 1.5 W, processing pitch 1 μm
The evaluation results are shown in Table 2.

Specimen 2A did not have a chip breaker on the rake face, and the chips were not divided and the chips were wound around the work material. On the other hand, Samples 2B to 2F had chip breakers, and the chips were divided to a length of 300 mm or less. In particular, Sample 2B to Sample 2E had a land surface width in the range of 5 to 100 μm, a chip length of 50 to 150 mm, and chip disposal was particularly good. However, Sample 2B had a land surface width of 5 μm, and chipping occurred at the cutting edge at a cutting distance of 10 km.

From the above, it was found that the rake face has a chip breaker, so that the chips are divided to a length of 300 mm or less. In particular, when the width of the land surface is in the range of 10 to 100 μm, it has been found that the throw-away tip exhibits good chip disposal and stable durability.

[Example 3]
The effects of the maximum depth (D) of the recess and the width (W2) of the recess on the chip disposal and the flank wear amount during the cutting process were examined. Each sample shown in Table 3 was produced in the same manner as in Example 1. In order to investigate only the influence of the maximum depth and width of the recess, the recess shape of the chip breaker of each sample was made similar. Various samples in which the maximum depth and width of the recesses were changed as shown in Table 3 were prepared, and chip disposal was evaluated. Cutting conditions and tool shapes are shown below. In this evaluation, chips having a length in the range of 5 mm to 300 mm were determined to be good.

(Cutting conditions)
Work material: Columnar aluminum material (A5052)
Cutting method: diameter 100 to 95 (mm) x length 500 (mm) outer diameter turning Cutting form: wet cutting distance: 10 km
Circumferential surface speed of work material: 400 (m / min)
Cutting depth of tool: 0.6 (mm)
Tool feed rate: 0.15 (mm / rev)
(Tool shape)
Tool used: DCMT11T308
Tool material: polycrystalline hard sintered body holder containing 90% by volume of diamond having an average particle size of 0.5 μm or less Model number: SDJCL2525M11
Rake face shape: the same as part of the side surface of the conical shape, the inclination angle of the rake face with respect to the land face is 25 °, the width of the land face (W1): 0.030 (mm)
Maximum depth of recess (D): Table 3
Recess width (W2): Table 3
Height of convex part (H): 0.05 (mm)
Minimum width of protrusion (W3): 0.020 (mm)
Rake surface roughness (Rz1): Rz3.1 (μm)
Land surface roughness (Rz2): Rz0.10 (μm)
Breaker processing conditions: YAG (wavelength 532 nm), frequency 60 kHz, output 2.5 W, processing pitch 1.8 μm
The evaluation results are shown in Table 3.

Specimen 3A did not have a chip breaker on the rake face, and the chips were not divided. On the other hand, Samples 3B to 3G had a chip breaker, and the chip length was 300 mm or less. In particular, samples 3C to 3F have a maximum recess depth of 0.06 mm to 0.30 mm, a recess width of 0.20 mm to 1.00 mm, a chip length of 200 mm or less, and particularly good chip disposal. Met.

From the above, it has been found that when the maximum depth of the recess is in the range of 0.06 mm to 0.30 mm and the width of the recess is in the range of 0.20 mm to 1.00 mm, the chip disposal is particularly good.

[Example 4]
The influence which the height (H) of the convex part 8 has on the chip disposability at the time of cutting was investigated. Each sample shown in Table 4 was produced in the same manner as in Example 1. Performance evaluation was performed under the following cutting conditions and tool shape.

(Cutting conditions)
Work material: Columnar aluminum material (A6063)
Cutting method: outer diameter turning of diameter 50 (mm) × length 100 (mm) Cutting form: dry cutting distance: 10 (km)
Circumferential surface speed of work material: 250 (m / min)
Cutting depth of tool: 0.10 (mm)
Tool feed rate: 0.10 (mm / rev)
(Tool shape)
Tool number used: VCMT160404
Tool material: polycrystalline hard sintered body holder containing 90% by volume of diamond having an average particle size of 0.5 μm or less Model number: SVJCL2525M16
Rake face shape: the same as part of the side surface of the conical shape, the inclination angle of the rake face with respect to the land face is 25 °, the width of the land face (W1): 0.030 (mm)
Maximum depth of recess (D): 0.1 (mm)
Recess width (W2): 0.4 (mm)
Height of convex part (H): Table 4
Minimum width of protrusion (W3): 0.020 (mm)
Rake surface roughness (Rz1): Rz 4.0 (μm)
Land surface roughness (Rz2): Rz 0.1 (μm)
Breaker processing conditions: YAG (wavelength 532 nm), frequency 50 kHz, output 3.0 W, processing pitch 2 μm
The evaluation results are shown in Table 4.

Sample 4A did not have a chip breaker on the rake face, and the chips were not divided. On the other hand, Samples 4B to 4F had a chip breaker and had a chip length of 300 mm or less. In particular, Samples 4C to 4F had a protrusion height (H) of 0.02 to 0.10 mm, a chip length of 200 mm or less, and the chip disposal was particularly good. However, in 4F, the convex portion was worn away at the cutting distance of 10 km.

From the above, when the maximum depth (D) of the concave portion is 0.1 mm, particularly good chip disposal was obtained when the height (H) of the convex portion was in the range of 0.02 to 0.08 mm. It was found that when the height (H) of the convex portion is in the range of 20 to 80% with respect to the maximum depth (D) of the concave portion, the chip disposal is good.

[Example 5]
The effect of the cross-sectional shape of the convex portion on the chip disposal during cutting was investigated. Each sample shown in Table 5 was produced in the same manner as in Example 1. Performance evaluation was performed under the following cutting conditions and tool shape.

(Cutting conditions)
Work material: Columnar aluminum material (A6063)
Cutting method: outer diameter turning of diameter 50 (mm) × length 100 (mm) Form: wet cutting distance: 150 (m)
Circumferential surface speed of work material: 250 (m / min)
Tool cutting depth: 0.80 (mm)
Tool feed rate: 0.15 (mm / rev)
(Tool shape)
Tool model: CCMT09T308
Tool material: Polycrystalline hard sintered body holder containing 90% by volume of diamond having an average particle size of 0.5 μm or less Model number: SCLCL2525M09
Rake face shape: the same as part of the side surface of the conical shape, the inclination angle of the rake face with respect to the land face is 25 °, the width of the land face (W1): 0.06 (mm)
Maximum depth of recess (D): 0.12 (mm)
Recess width (W2): 0.6 (mm)
Height of convex part (H): 0.05 (mm)
Minimum width of protrusion (W3): Table 5
Rake surface roughness (Rz1): Rz 4.5 (μm)
Land surface roughness (Rz2): Rz 0.12 (μm)
Breaker processing conditions: YVO ₄ laser (wavelength 1064 nm) frequency 75 kHz, output 1.2 W, processing pitch 0.7 μm
The evaluation results are shown in Table 5.

Sample 5A did not have a chip breaker on the rake face, and the chips were not divided. On the other hand, Samples 5B to 5G had a chip breaker, and the chip length was 300 mm or less. In particular, Samples 5D to 5F had a trapezoidal cross-sectional shape, a top surface width (W3) of 5 μm to 40 μm, chips of 50 to 150 mm in length, and chip disposal was particularly good.

The shape of the convex part has the same cross-sectional shape in the direction of the bisector of the tool corner angle. As shown in Example 3, the recess width (W2) needs to be in the range of 0.20 to 1.0 mm in order to exhibit good chip disposal, and is shown in Example 4. Thus, the height (H) of the convex portion needs to be 20 to 80% of the maximum depth (D) of the concave portion. Therefore, the length (W5) in the direction of the bisector of the corner of the convex portion needs to be equal to or less than the width (W2) of the concave portion.

As described above, the convex portion has a trapezoidal cross-sectional shape, the width direction minimum value (W3) is in the range of 5 μm to 40 μm, and the length (W5) of the convex portion in the bisector direction is 0.2 mm. It has been found that particularly good chip treatment is exhibited when the thickness is in the range of 20 to 1.0 mm.

[Example 6]
The effect of the surface roughness (Rz1) of the rake face on the chip disposal during cutting was investigated. As shown in Table 6, each sample was processed with a chip breaker under various laser processing conditions to change the surface roughness of the rake face. Performance evaluation was performed under the following cutting conditions and tool shape.

(Cutting conditions)
Work material: Columnar aluminum material (A5052)
Cutting method: diameter 100 to 95 (mm) x length 500 (mm) outer diameter turning Cutting form: wet cutting distance: 10 km
Circumferential surface speed of work material: 400 (m / min)
Tool cutting depth: 0.30 (mm)
Tool feed rate: 0.10 (mm / rev)
(Tool shape)
Tool used: DCMT11T304
Tool material: polycrystalline hard sintered body holder containing 90% by volume of diamond having an average particle size of 0.5 μm or less Model number: SDJCL2525M11
Rake face shape: the same as part of the conical side face, the inclination angle of the rake face with respect to the land face is 25 °, the width of the land face (W1): 0.01 (mm)
Maximum depth of recess (D): 0.1 (mm)
Recess width (W2): 0.4 (mm)
Height of convex part (H): 0.05 (mm)
Minimum width of protrusion (W3): 0.020 (mm)
Rake surface roughness (Rz1): Table 6
Land surface roughness (Rz2): Rz 0.08 μm
Processing conditions: YVO ₄ (wavelength 1064 nm) and Table 6
The evaluation results are shown in Table 6.

Sample 6A did not have a chip breaker on the rake face, and the chips were not divided. On the other hand, Samples 6B to 6G had a chip breaker, and the chip length was 300 mm or less. In particular, Samples 6C to 6G had a rake face roughness Rz1 of Rz 2.0 μm or more, a chip length of 50 to 150 mm, and particularly excellent chip disposal. This is because as the surface roughness Rz1 of the rake face becomes rougher, the resistance when the chips are scraped increases, and the chips curl smaller. However, if the surface roughness of the rake face is too large, the welding of the work material to the rake face also increases. Therefore, although the chip disposal is good as in the sample 6G, the finished surface roughness is deteriorated in some cases. .

[Example 7]
The influence of the surface roughness (Rz2) of the land surface on the chip disposal and the finished surface roughness during cutting was investigated. As shown in Table 7, the surface roughness of the processed surface of the land surface was changed by forming the land surface with various lapping times as shown in Table 7. Performance evaluation was performed under the following cutting conditions and tool shape.

(Cutting conditions)
Work material: Columnar aluminum material (A5052)
Cutting method: diameter 100 to 95 (mm) x length 500 (mm) outer diameter turning Cutting form: wet cutting distance: 10 km
Circumferential surface speed of work material: 400 (m / min)
Tool cutting depth: 0.30 (mm)
Tool feed rate: 0.10 (mm / rev)
(Tool shape)
Tool used: DCMT11T304
Tool material: polycrystalline hard sintered body holder containing 90% by volume of diamond having an average particle size of 0.5 μm or less Model number: SDJCL2525M11
Rake face shape: the same as part of the conical side face, the inclination angle of the rake face with respect to the land face is 25 °, the width of the land face (W1): 0.01 (mm)
Maximum depth of recess (D): 0.1 (mm)
Recess width (W2): 0.4 (mm)
Height of convex part (H): 0.05 (mm)
Minimum width of protrusion (W3): 0.020 (mm)
Rake surface roughness (Rz1): Rz4.0 μm
Land surface roughness (Rz2): Table 7
Processing conditions: YVO ₄ (wavelength 1064 nm), frequency 20 kHz, output 5.5 W, processing pitch 1 μm
Table 7 shows the evaluation results.

Samples 7A to 7E had a chip breaker and had a chip length of 100 mm or less. However, if the surface roughness of the land surface is too large, the sharpness of the cutting edge is deteriorated. Therefore, although the chip treatment is good like the sample 7E, the finished surface roughness is deteriorated depending on the case. On the other hand, if the land surface roughness Rz2 is to be set to about Rz 0.01 μm like the sample 7A, lapping is required for 10 hours or more, which is not economical.

From the above, when the surface roughness Rz1 of the rake face is in the range of Rz 2.0 to 7.0 μm and the surface roughness Rz2 of the land face is in the range of Rz 0.05 to 0.20 μm, the chip length is 150 mm or less. It turned out to be particularly good.

[Example 8]
The effects of tool material on chip disposal and flank wear during cutting were investigated. Three types of materials shown in Table 8 were used as the tool material. The chip breaker was produced by laser processing under the following processing conditions. Performance evaluation was performed under the following cutting conditions and tool shape.

(Cutting conditions)
Work material: Columnar aluminum material (A390)
Cutting method: diameter 100 to 95 (mm) x length 500 (mm) outer diameter turning Cutting form: wet cutting distance: 10 km
Circumferential surface speed of work material: 800 (m / min)
Tool cutting depth: 0.50 (mm)
Tool feed rate: 0.15 (mm / rev)
(Tool shape)
Tool used: DCMT11T304
Tool material:
Sample 8A: Polycrystalline hard sintered body containing 90% by volume of diamond having an average particle size of 0.5 μm or less Sample 8B: Polycrystalline hard sintered containing 90% by volume of diamond having an average particle size of 0.5 μm or less Consolidation sample 8C: Single crystal diamond sample synthesized by vapor phase synthesis (CVD) 8D: Single crystal diamond holder synthesized by high pressure and high temperature synthesis Model: SDJCL2525M11
Rake face shape: the same as part of the side surface of the conical shape, the inclination angle of the rake face with respect to the land face is 25 °, the width of the land face (W1): 0.03 (mm)
Maximum depth of recess (D): 0.1 (mm)
Recess width (W2): 0.4 (mm)
Height of convex part (H): 0.05 (mm)
Minimum width of protrusion (W3): 0.020 (mm)
Breaker rake face roughness (Rz1): Rz 2.0 to 6.5 μm
Breaker land surface roughness (Rz2): Rz 0.08 to 0.12 (μm)
Breaker processing conditions:
Sample 8B: YAG laser, wavelength 1064 nm, frequency 30 kHz, output 1.5 W, processing pitch 1 μm
Sample 8C: YAG laser, wavelength 1064 nm, frequency 50 kHz, output 5.5 W, processing pitch 5 μm
Sample 8D: Processing impossible Table 8 shows the evaluation results.

The polycrystalline hard sintered body used for Samples 8A and 8B and the single crystal diamond synthesized by CVD used for Sample 8C have an absorptance of 2 cm ⁻¹ or more, and can be laser processed. On the other hand, the absorption coefficient of the single crystal diamond of Sample 8D was 0.01 cm ⁻¹ or less, and laser processing was not possible.

As a result of cutting evaluation, Sample 8A did not have a chip breaker on the rake face, and chips were not divided. On the other hand, Samples 8B and 8C had a chip breaker, had a chip length of 50 to 150 μm, and had good chip disposal. Sample 8C uses CVD single crystal diamond, the flank wear amount when cutting 10 km is 0.008 mm, and the wear amount is significantly smaller than those of Sample 8A and Sample 8B using a polycrystalline hard sintered body. As a result.

It should be considered that the embodiments and examples disclosed this time are examples in all respects and are not restrictive. The scope of the present invention is shown not by the above-described embodiment but by the scope of claims, and is intended to include meanings equivalent to the scope of claims and all modifications within the scope.

The throw-away tip of the present embodiment is useful when used for tools for turning aluminum alloys and non-ferrous metals and for milling.

1 throwaway tip, 2 body, 3 blade part, 4 cutting edge, 5 land surface, 6 rake face, 7 concave part, 8 convex part, 16 breaker wall surface, 31 blade top face, 32 blade side face, 33 relief face .

Claims

A main body and a blade portion provided on the main body and having a cutting edge;
The blade portion contains 80% by volume or more of diamond,
The blade portion includes a land surface extending along the cutting edge, and a chip breaker having a recess located on the opposite side of the cutting edge as viewed from the land surface,
The side surface of the concave portion has a rake surface having the same shape as a part of the side surface of the rotating body, which continuously retreats with the distance from the land surface.
Throw away tip.
The inclination angle of the rake face with respect to the land surface is in a range of 15 ° or more and 50 ° or less.
The throw-away tip according to claim 1.
The land surface has a width in a direction perpendicular to the cutting edge in a range of 10 μm to 100 μm.
The throw-away tip according to claim 1 or 2.
The concave portion has a maximum depth in a range of 60 μm to 300 μm.
The throw-away tip according to any one of claims 1 to 3.
The concave portion has a width in a direction perpendicular to the cutting edge in a range of 0.2 mm to 1.0 mm.
The throw-away tip according to any one of claims 1 to 4.
The blade has a corner;
The concave portion has a convex portion formed along a bisector of a corner angle on the side surface of the concave portion,
The height of the convex portion is in the range of 20% to 80% with respect to the maximum depth of the concave portion.
The throw-away tip according to any one of claims 1 to 5.
The convex portion has a cross-sectional shape in which the width increases in the depth direction of the concave portion when viewed in a cross section having the bisector of the corner angle as a normal line,
The minimum value in the width direction of the cross-sectional shape is in the range of 5 μm to 40 μm.
The throw-away tip according to claim 6.
The convex portion has a length in a direction along a bisector of the corner angle in a range of 0.2 mm to 1.0 mm.
The throw-away tip according to claim 6 or 7.
The land surface has a surface roughness in a range from 0.05 μm to 0.2 μm,
The surface roughness of the rake face is in the range of 2 μm to 7 μm,
The throw-away tip according to any one of claims 1 to 8.
The diamond is a single crystal diamond synthesized by a vapor phase synthesis method.
The throw-away tip according to any one of claims 1 to 9.
The single crystal diamond has a wavelength in the range absorption coefficient of 2 cm -1 or more 90cm -1 or less for the following of the laser beam 11000nm than 190 nm,
The throw-away tip according to claim 10.