WO2016009927A1 - Damper - Google Patents
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- WO2016009927A1 WO2016009927A1 PCT/JP2015/069704 JP2015069704W WO2016009927A1 WO 2016009927 A1 WO2016009927 A1 WO 2016009927A1 JP 2015069704 W JP2015069704 W JP 2015069704W WO 2016009927 A1 WO2016009927 A1 WO 2016009927A1
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- WIPO (PCT)
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- sliding
- axis
- moving member
- push rod
- damper
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60T—VEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
- B60T7/00—Brake-action initiating means
- B60T7/02—Brake-action initiating means for personal initiation
- B60T7/08—Brake-action initiating means for personal initiation hand actuated
- B60T7/10—Disposition of hand control
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60T—VEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
- B60T11/00—Transmitting braking action from initiating means to ultimate brake actuator without power assistance or drive or where such assistance or drive is irrelevant
- B60T11/10—Transmitting braking action from initiating means to ultimate brake actuator without power assistance or drive or where such assistance or drive is irrelevant transmitting by fluid means, e.g. hydraulic
- B60T11/16—Master control, e.g. master cylinders
- B60T11/18—Connection thereof to initiating means
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F7/00—Vibration-dampers; Shock-absorbers
- F16F7/08—Vibration-dampers; Shock-absorbers with friction surfaces rectilinearly movable along each other
Definitions
- the sliding member supports the inclined surface with respect to the axis of the moving body that moves along the axis in the sliding region that is urged toward the axis of the moving body by the elastic body.
- the elastic deformation is performed while following the sliding area on the inclined surface, so that the shaft touch of the moving member can be absorbed and the driving force applied to the moving member in a predetermined direction along the axis of the moving member. Due to the frictional resistance generated between the inclined surface of the moving member and the sliding area of the sliding member against the source, reaction forces of different magnitudes (loads having hysteresis characteristics) are generated in the forward and return strokes of one stroke. Can be given.
- FIG. 1 is a view for explaining a state in which a brake pedal arm 60 is attached to a push rod 4 of an electric brake actuator in which a damper 100 according to an embodiment of the present invention is incorporated.
- FIG. 2 is a part development view of the damper 100 including the push rod 4.
- 3A is an axial cross-sectional view of the damper 100 that supports the push rod 4 before the brake pedal is depressed
- FIG. 3B is a cross-sectional view taken along the line AA of FIG. 3A.
- 4A is a front view of the push rod 4
- FIG. 4B and FIG. 4C are a BB sectional view and a CC sectional view of FIG. 4 (D) is a right side view of the push rod 4.
- FIG. 4A is a front view of the push rod 4
- FIG. 4B and FIG. 4C are a BB sectional view and a CC sectional view of FIG. 4 (D) is a right side view of the push rod 4.
- the cover 11 is attached to the opening 103 of the case 10 while the push rod 4 is inserted into the through hole 112 of the cover 11 so that the pedal arm connecting portion 45 of the push rod 4 protrudes toward the surface 114 side of the cover 11.
- the screw part 111 of the outer peripheral surface 110 of the cover 11 is fastened to the screw part 106 of the opening 103 of the case 10 until the back surface 113 of the cover 11 comes into contact with each connecting part 21 of the bush 2.
- the six connecting portions 21 of the bush 2 are sandwiched between the back surface 113 of the cover 11 and the bottom surface 101 of the case 10 (see FIG. 3A), and therefore, along the axis O of the bush 2. Movement in the direction is restricted.
- the gap D1 between the outer surface 23 of the six sliding portions 20 and the inner wall surface 104 of the case 10 gradually decreases, and the O-ring 30 2 is further compressed by the outer side surface 23 of each sliding portion 20 and the inner wall surface 104 of the case 10.
- the sliding surface 22 of the sliding portion 20 of each bush 2 is more strongly pressed against the side surfaces 441 to 446 of the tapered shaft portion 44 of the push rod 4 and is sliding.
- the frictional force between the two surfaces 22, 441 to 446 gradually increases. That is, as the push rod 4 moves forward, the frictional force that prevents the push rod 4 from moving forward gradually increases. Since the push rod 4 is braked by the braking force generated by such frictional resistance, an appropriate load corresponding to the depression amount of the brake pedal is given to the foot (drive source) of the driver who depresses the brake pedal.
- one O-ring 30 is used as the elastic body 3 interposed between the outer surface 23 of the sliding portion 20 of the bush 2 and the inner wall surface 104 of the case 10. This is not always necessary.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Transportation (AREA)
- General Engineering & Computer Science (AREA)
- Braking Elements And Transmission Devices (AREA)
- Transmission Of Braking Force In Braking Systems (AREA)
- Vibration Dampers (AREA)
Abstract
This damper absorbs the axial run-out of a moving member that moves in a reciprocating manner along an axial center while using a load that has hysteresis characteristics to damp the moving member. A push rod (4) that is to be damped by the damper (100) comprises side surfaces (441) to (446) that are inclined with respect to an axial center (O). The damper (100) comprises a bush (2), an elastic body (3), and a cylindrical case (10) for housing the bush (2) and the elastic body (3). The bush (2) comprises a plurality of sliding sections (20) that support the side surfaces (441) to (446) of the push rod (4) by means of a sliding surface (22). The sliding sections (20) elastically deform so as to be displaced in the direction leading away from the axial center (O) of the push rod (4) and in the direction approaching the axial center (O) of the push rod (4). The elastic body (3) is arranged between the inner wall surface (104) of the case (10) and the bush (2) and biases the sliding sections (20) of the bush (2) toward the axial center (O) of the push rod (4) so that the sliding surfaces (22) thereof are pushed against the side surfaces (441) to (446) of the push rod (4).
Description
本発明は、ヒステリシス特性を有する直動型の摩擦機構に関し、例えばドライバのペダル踏み込みをアシストするブレーキアクチュエータのプッシュロッド等、直動しながら傾斜する直動部材の制動に好適なダンパに関する。
The present invention relates to a linear motion type friction mechanism having hysteresis characteristics, and more particularly to a damper suitable for braking a linear motion member that inclines while moving linearly, such as a push rod of a brake actuator that assists a driver to depress a pedal.
特許文献1には、一対のカムを含むダンパのヒステリシス特性を利用して、アクセルペダルの踏み込みに適度な負荷を与えるとともに、アクセルペダルをほぼ一定の位置に保持しているときのドライバの足にかかる負担を低減するアクセルペダルユニットが記載されている。
In Patent Document 1, using a hysteresis characteristic of a damper including a pair of cams, an appropriate load is applied to the depression of the accelerator pedal, and the driver's foot when the accelerator pedal is held at a substantially constant position. An accelerator pedal unit that reduces this burden is described.
このアクセルペダルユニットにおいては、アクセルペダルアームの回転が、リンク部材等からなる伝達機構を介してダンパの回転軸に伝達され、これにより、アクセルペダルアームの双方向の回転が制動される。具体的には、リンク部材の回転によりダンパの回転軸が回転するように、リンク部材の一端がダンパの回転軸に固定される。一方、アクセルペダルアームには、アクセルペダルアームの回転軸を挟んでアクセルペダルの反対側の端部に係合部材が固定され、この係合部材がリンク部材にスライド可能に保持される。これにより、アクセルペダルアームが回転すると、リンク部材を介して、アクセルペダルアームの回転方向に応じた方向にダンパの回転軸が回転し、ダンパのヒステリシス特性により、アクセルペダルの踏み込み時には適度な負荷が与えられ、アクセルペダルの復帰時には負荷が軽減する(段落0071~0084、図13~図19等)。
In this accelerator pedal unit, the rotation of the accelerator pedal arm is transmitted to the rotating shaft of the damper via a transmission mechanism composed of a link member or the like, whereby the bidirectional rotation of the accelerator pedal arm is braked. Specifically, one end of the link member is fixed to the rotation shaft of the damper so that the rotation shaft of the damper is rotated by the rotation of the link member. On the other hand, an engaging member is fixed to the accelerator pedal arm at the opposite end of the accelerator pedal across the rotation axis of the accelerator pedal arm, and the engaging member is slidably held by the link member. As a result, when the accelerator pedal arm rotates, the rotation shaft of the damper rotates in the direction corresponding to the rotation direction of the accelerator pedal arm via the link member, and due to the hysteresis characteristic of the damper, an appropriate load is applied when the accelerator pedal is depressed. The load is reduced when the accelerator pedal is returned (paragraphs 0071 to 0084, FIGS. 13 to 19 and the like).
ところで、自動車のブレーキ等において、ペダル踏み込み時にはドライバの足に適度な負荷が与えられる一方でペダル保持中にはドライバの足にかかる負荷が低減するというペダル操作感を実現しようとすれば、上記従来のアクセルペダルユニットのダンパと同様なダンパを組み込んだ特別なブレーキペダルユニットを自動車に搭載する必要がある。例えば、ドライバのペダル踏み込みをアシストするブレーキアクチュエータのプッシュロッド側から、要求されるペダル操作感に応じたヒステリシス特性を有する負荷をブレーキペダルアームに与えることができれば、任意に選択した汎用のブレーキペダルアームをプッシュロッドに連結するだけで、要求されるペダル操作感を安定に実現することができる。
By the way, in an automobile brake or the like, if an attempt is made to realize a pedal operation feeling that a moderate load is applied to the driver's foot when the pedal is depressed while the load on the driver's foot is reduced while the pedal is held, It is necessary to mount a special brake pedal unit that incorporates a damper similar to that of the accelerator pedal unit of the car. For example, any general-purpose brake pedal arm can be selected as long as it can provide the brake pedal arm with a load having hysteresis characteristics according to the required pedal operation feeling from the push rod side of the brake actuator that assists the driver's pedal depression. By simply connecting to the push rod, the required pedal operation feeling can be stably realized.
ところが、上記従来のアクセルペダルユニットに組み込まれたダンパは、アクセルペダルアームの双方向の回転を制動するものであるため、ブレーキアクチュエータのプッシュロッドのような直動部材の制動にそのまま適用することは困難である。また、ブレーキペダルアームにクレビスジョイントで連結されたプッシュロッドには軸振れ(ブレーキシリンダの軸心に対して傾斜する方向の振動)が発生するため、このようなプッシュロッドを制動するダンパには、プッシュロッドの軸振れを吸収しつつ、要求されたペダル操作感に応じたヒステリシス特性を安定に発揮することが求められる。
However, since the damper incorporated in the conventional accelerator pedal unit brakes the bi-directional rotation of the accelerator pedal arm, it cannot be directly applied to the braking of a linear member such as a push rod of a brake actuator. Have difficulty. In addition, since a shaft runout (vibration in a direction inclined with respect to the axis of the brake cylinder) occurs in the push rod connected to the brake pedal arm by a clevis joint, a damper that brakes such a push rod includes: It is required to stably exhibit the hysteresis characteristics corresponding to the required pedal operation feeling while absorbing the shaft deflection of the push rod.
本発明は上記事情に鑑みてなされたものであり、その目的は、軸心に沿って往復移動する移動部材の軸振れを吸収しつつ、ヒステリシス特性を有する負荷で移動部材を制動するダンパを提供することにある。
The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a damper that brakes a moving member with a load having a hysteresis characteristic while absorbing axial vibration of the moving member that reciprocates along an axis. There is to do.
上記課題を解決するために、本発明では、移動部材の軸心を囲む複数の位置に配置される摺動領域が、移動部材の軸心から遠ざかる方向および移動部材の軸心に近づく方向に変位するように弾性変形する摺動部材と、摺動部材の摺動領域を移動部材の支持面に押し当てる弾性体と、を用いることにより、摺動部材の摺動領域を、移動体の軸心に対するそれぞれの摺動領域の変位量に応じた弾性力で移動部材の支持面に押し当てる。ここで、摺動部材の摺動領域の少なくとも1つで支持される支持面として、軸心に対する傾斜面が形成された移動部材を用いることにより、移動部材の移動中、摺動部材は、移動部材の傾斜面に押し当てられた摺動領域をこの傾斜面に追従させながら弾性変形する。
In order to solve the above-described problems, in the present invention, sliding regions arranged at a plurality of positions surrounding the axis of the moving member are displaced in a direction away from the axis of the moving member and a direction approaching the axis of the moving member. By using the sliding member that is elastically deformed and the elastic body that presses the sliding area of the sliding member against the support surface of the moving member, the sliding area of the sliding member is adjusted to the axis of the moving body. Is pressed against the support surface of the moving member with an elastic force corresponding to the amount of displacement of each sliding region. Here, as the support surface supported by at least one of the sliding regions of the sliding member, a moving member having an inclined surface with respect to the shaft center is used, so that the sliding member moves during the movement of the moving member. The sliding region pressed against the inclined surface of the member is elastically deformed while following the inclined surface.
例えば、本発明に係るダンパは、
移動部材を、当該移動部材の軸心を囲む複数の位置において、当該移動部材の軸心に沿って往復移動可能に支持するための複数の摺動領域が形成され、前記移動部材の軸心から遠ざかる方向および前記移動部材の軸心に近づく方向に前記複数の摺動領域が変位するように弾性変形する1つの摺動部材と、
前記摺動部材の周りを、前記移動部材の軸心周りに囲む筒状のケースと、
前記ケースの内壁面と前記摺動部材との間に介在し、前記複数の摺動領域を前記移動部材に押し当てるように、前記摺動部材を、前記移動部材の軸心に向けて付勢する弾性体と、を備える。 For example, the damper according to the present invention is
A plurality of sliding regions for supporting the moving member at a plurality of positions surrounding the axis of the moving member so as to reciprocate along the axis of the moving member are formed. One sliding member that is elastically deformed so that the plurality of sliding regions are displaced in a direction away from and a direction approaching the axis of the moving member;
A cylindrical case surrounding the sliding member around the axis of the moving member;
The sliding member is interposed between the inner wall surface of the case and the sliding member, and biases the sliding member toward the axis of the moving member so as to press the plurality of sliding regions against the moving member. And an elastic body.
移動部材を、当該移動部材の軸心を囲む複数の位置において、当該移動部材の軸心に沿って往復移動可能に支持するための複数の摺動領域が形成され、前記移動部材の軸心から遠ざかる方向および前記移動部材の軸心に近づく方向に前記複数の摺動領域が変位するように弾性変形する1つの摺動部材と、
前記摺動部材の周りを、前記移動部材の軸心周りに囲む筒状のケースと、
前記ケースの内壁面と前記摺動部材との間に介在し、前記複数の摺動領域を前記移動部材に押し当てるように、前記摺動部材を、前記移動部材の軸心に向けて付勢する弾性体と、を備える。 For example, the damper according to the present invention is
A plurality of sliding regions for supporting the moving member at a plurality of positions surrounding the axis of the moving member so as to reciprocate along the axis of the moving member are formed. One sliding member that is elastically deformed so that the plurality of sliding regions are displaced in a direction away from and a direction approaching the axis of the moving member;
A cylindrical case surrounding the sliding member around the axis of the moving member;
The sliding member is interposed between the inner wall surface of the case and the sliding member, and biases the sliding member toward the axis of the moving member so as to press the plurality of sliding regions against the moving member. And an elastic body.
本発明によれば、摺動部材が、弾性体により移動体の軸心に向けて付勢された摺動領域で、軸心に沿って移動する移動体の、軸心に対する傾斜面を支持するとともに、この傾斜面に摺動領域を追従させながら弾性変形するため、移動部材の軸触れを吸収することができるとともに、移動部材の軸心に沿った所定の方向の力を移動部材に与える駆動源に対して、移動部材の傾斜面と摺動部材の摺動領域との間に発生する摩擦抵抗により、一ストロークの往路と復路とにおいて大きさの異なる反力(ヒステリシス特性を有する負荷)を与えることができる。
According to the present invention, the sliding member supports the inclined surface with respect to the axis of the moving body that moves along the axis in the sliding region that is urged toward the axis of the moving body by the elastic body. At the same time, the elastic deformation is performed while following the sliding area on the inclined surface, so that the shaft touch of the moving member can be absorbed and the driving force applied to the moving member in a predetermined direction along the axis of the moving member. Due to the frictional resistance generated between the inclined surface of the moving member and the sliding area of the sliding member against the source, reaction forces of different magnitudes (loads having hysteresis characteristics) are generated in the forward and return strokes of one stroke. Can be given.
以下、添付図面を参照しながら、本発明の実施の形態について説明する。なお、本実施の形態では、ブレーキペダルの踏み込みをアシストする電動ブレーキアクチュエータに組み込まれるダンパ100を一例に挙げる。
Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings. In this embodiment, the damper 100 incorporated in the electric brake actuator that assists the depression of the brake pedal is taken as an example.
図1は、本実施の形態に係るダンパ100が組み込まれた電動ブレーキアクチュエータのプッシュロッド4にブレーキペダルアーム60が取り付けられている状態の概略図であり、図2は、プッシュロッド4を含めたダンパ100の部品展開図である。また、図3(A)は、プッシュロッド4を支持したダンパ100の、ブレーキペダル踏み込み前(初期状態)における軸方向断面図であり、図3(B)は、図3(A)のA-A断面図である。
FIG. 1 is a schematic view showing a state in which a brake pedal arm 60 is attached to a push rod 4 of an electric brake actuator in which a damper 100 according to the present embodiment is incorporated. FIG. 2 includes the push rod 4. FIG. 3 is a component development view of the damper 100. 3A is an axial cross-sectional view of the damper 100 that supports the push rod 4 before the brake pedal is depressed (initial state), and FIG. 3B is a cross-sectional view taken along line A— in FIG. It is A sectional drawing.
図示するように、本実施の形態に係るダンパ100は、ブレーキペダルが受けた踏力をブレーキシリンダ内のピストンに伝達するプッシュロッド4をその軸心Oに沿って往復移動可能に支持する直動型のダンパであり、プッシュロッド4を挿入するためのロッド挿入口12、13を有するハウジング1と、ハウジング1の内部(円筒室)105に収容され、プッシュロッド4を囲むように放射状に配置される複数の摺動部20でプッシュロッド4の側面441~446を支持する一つの摺動部材であるブッシュ2と、ハウジング1の内周面(ケース10の内壁面104)とブッシュ2の摺動部20の外側面23との間に介在し、ハウジング1の軸心(プッシュロッド4の軸心)Oに向けて、例えばハウジング1の径方向(ケース10の径方向)にブッシュ2を付勢する弾性体3と、を備えている。弾性体3は、ハウジング1の軸心Oに向けてブッシュ2を付勢できるものであればよいが、本実施の形態においては、弾性体3として1本のOリング30を備える場合を例示している。
As shown in the figure, the damper 100 according to the present embodiment supports a push rod 4 that transmits a pedal force received by a brake pedal to a piston in a brake cylinder so as to be reciprocally movable along its axis O. The damper 1 is housed in a housing 1 having rod insertion ports 12 and 13 for inserting the push rod 4 and an interior (cylindrical chamber) 105 of the housing 1, and is arranged radially so as to surround the push rod 4. The bush 2 that is one sliding member that supports the side surfaces 441 to 446 of the push rod 4 with the plurality of sliding portions 20, the inner peripheral surface of the housing 1 (the inner wall surface 104 of the case 10), and the sliding portion of the bush 2 For example, in the radial direction of the housing 1 (the radial direction of the case 10) toward the axis O of the housing 1 (the axis of the push rod 4) O. ) To and includes an elastic body 3 for urging the bush 2, a. The elastic body 3 only needs to be able to urge the bush 2 toward the axis O of the housing 1. However, in the present embodiment, the case where one O-ring 30 is provided as the elastic body 3 is exemplified. ing.
このような構造を有するダンパ100を電動ブレーキアクチュエータに組み込むことにより、ブレーキペダルアーム60にクレビスジョイント61で連結されたプッシュロッド4に生じる軸振れ(軸心Oに対して傾斜する方向の振動)を吸収しつつ、ブレーキペダルの踏み込みにより、軸心Oに沿って移動するプッシュロッド4を、要求されるペダル操作感に応じたヒステリシス特性を有する負荷で制動することができる。以下、プッシュロッド4と、これを支持するダンパ100の構成部品1~3とについて詳細に説明する。
By incorporating the damper 100 having such a structure in the electric brake actuator, the shaft runout (vibration in a direction inclined with respect to the axis O) generated in the push rod 4 connected to the brake pedal arm 60 by the clevis joint 61 is prevented. While absorbing, the push rod 4 moving along the axis O can be braked with a load having a hysteresis characteristic corresponding to the required pedal operation feeling by depressing the brake pedal. Hereinafter, the push rod 4 and the components 1 to 3 of the damper 100 that support the push rod 4 will be described in detail.
まず、制動対象のプッシュロッド4について説明する。
First, the push rod 4 to be braked will be described.
図4(A)は、プッシュロッド4の正面図であり、図4(B)および図4(C)は、図4(A)のB-B断面図およびC-C断面図であり、図4(D)は、プッシュロッド4の右側側面図である。
4A is a front view of the push rod 4, and FIG. 4B and FIG. 4C are a BB sectional view and a CC sectional view of FIG. 4 (D) is a right side view of the push rod 4.
図示するように、プッシュロッド4には、軸心Oに沿って一方の端面41側から順に、電動ブレーキアクチュエータのブレーキシリンダ内のピストンを駆動するピストン駆動部43、ダンパ100のブッシュ2で摺動可能に支持される側面441~446を有するテーパ付シャフト部44、およびブレーキペダルアーム60が連結されるペダルアーム連結部45が形成されている。
As shown in the figure, the push rod 4 slides along the axis O in order from one end face 41 side with a piston drive unit 43 that drives a piston in a brake cylinder of the electric brake actuator, and a bush 2 of the damper 100. A tapered shaft portion 44 having side surfaces 441 to 446 that can be supported and a pedal arm connecting portion 45 to which the brake pedal arm 60 is connected are formed.
ピストン駆動部43は、ブレーキシリンダ内のピストン後端面に向けてハウジング1のロッド挿入口12からハウジング1の外部(円筒室105の外部)に突き出している。ブレーキペダルの踏み込みによってプッシュロッド4がブレーキシリンダに向かって移動(前進)すると、このピストン駆動部43の先端面(プッシュロッド4の一方の端面)41がピストンの後端面に突き当てられてブレーキシリンダ内でピストンが前進する。なお、このピストン駆動部43は、ブレーキシリンダ内のピストン後端面への突き当てに適した任意の形状(例えば円柱形状)を有していればよい。
The piston drive unit 43 protrudes from the rod insertion port 12 of the housing 1 to the outside of the housing 1 (outside of the cylindrical chamber 105) toward the piston rear end face in the brake cylinder. When the push rod 4 moves (advances) toward the brake cylinder by depressing the brake pedal, the front end surface (one end surface of the push rod 4) 41 of the piston driving unit 43 is abutted against the rear end surface of the piston and the brake cylinder. The piston moves forward. In addition, this piston drive part 43 should just have arbitrary shapes (for example, cylindrical shape) suitable for butting to the piston rear-end surface in a brake cylinder.
テーパ付きシャフト部44は、ハウジング1のロッド挿入口12、13を介してハウジング1の内部(円筒室105)に挿入され、所定長さの一部区間が、軸心O側から順に、ブッシュ2、Oリング30、ハウジング1の内周面(ケース10の内壁面104)により囲まれている。このテーパ付きシャフト部44は、プッシュロッド4の最大ストロークよりも軸心O方向に長い、いわゆる錐台形状を有している。本実施の形態では、一例として、六角形状の断面形状を有する角錐台状のテーパ付きシャフト部44が形成されたプッシュロッド4を用いている。このような錐台形状のテーパ付きシャフト部44において、それぞれの側面441~446は、ピストン駆動部43に近づくにしたがい軸心Oとの間隔Dが狭くなるように、軸心Oに対して傾斜している。後述するように、ハウジング1の円筒室105において、ブッシュ2の各摺動部20は、Oリング30の弾性力によりこれらの側面441~446に1つずつ押し当てられているため、プッシュロッド4がその軸心Oに沿って往復移動すると、これらの側面441~446とすべり接触しながら、プッシュロッド4の軸心Oから離れる方向およびプッシュロッド4の軸心Oに近づく方向(例えばケース20の径方向)に往復移動する。
The tapered shaft portion 44 is inserted into the inside of the housing 1 (cylindrical chamber 105) through the rod insertion ports 12 and 13 of the housing 1, and a partial section having a predetermined length is sequentially formed from the axis O side to the bush 2. The O-ring 30 is surrounded by the inner peripheral surface of the housing 1 (the inner wall surface 104 of the case 10). The tapered shaft portion 44 has a so-called frustum shape that is longer in the direction of the axis O than the maximum stroke of the push rod 4. In the present embodiment, as an example, the push rod 4 having a truncated pyramid-shaped tapered shaft portion 44 having a hexagonal cross-sectional shape is used. In such a truncated cone-shaped tapered shaft portion 44, the side surfaces 441 to 446 are inclined with respect to the axis O so that the distance D from the axis O decreases as the piston drive unit 43 is approached. is doing. As will be described later, in the cylindrical chamber 105 of the housing 1, each sliding portion 20 of the bush 2 is pressed against the side surfaces 441 to 446 one by one by the elastic force of the O-ring 30. Is reciprocally moved along the axis O, while slidingly contacting these side surfaces 441 to 446, the direction away from the axis O of the push rod 4 and the direction approaching the axis O of the push rod 4 (for example, the case 20) Reciprocate in the radial direction).
ペダルアーム連結部45は、ピストン駆動部43とは反対側に向かってハウジング1のロッド挿入口13からハウジング1の外部(円筒室105の外部)に突き出している。このペダルアーム連結部45は、例えば円柱形状を有しており、その端面(プッシュロッド4の他方の端面)42には、ブレーキペダルアーム60を回転自在に保持するクレビスジョイント61を固定するためのネジ穴451が形成されている。例えば、クレビスジョイント61にナット64で固定されたボルト63をこのネジ穴451にねじ込み、さらにこのボルト63とナット65とを締結することにより、ブレーキペダルアーム60がプッシュロッド4に回転自在に連結される(図1参照)。これにより、ブレーキペダルアーム60が回転軸62周りに双方向に回転すると、ブレーキペダルアーム60に連動して、プッシュロッド4がその軸心Oに沿って往復移動する。
The pedal arm connecting portion 45 protrudes from the rod insertion port 13 of the housing 1 toward the opposite side of the piston driving portion 43 to the outside of the housing 1 (outside of the cylindrical chamber 105). The pedal arm connecting portion 45 has, for example, a cylindrical shape, and a clevis joint 61 that rotatably holds the brake pedal arm 60 is fixed to an end surface (the other end surface of the push rod 4) 42. A screw hole 451 is formed. For example, the brake pedal arm 60 is rotatably connected to the push rod 4 by screwing a bolt 63 fixed to the clevis joint 61 with a nut 64 into the screw hole 451 and fastening the bolt 63 and the nut 65. (See FIG. 1). Thus, when the brake pedal arm 60 rotates in both directions around the rotation shaft 62, the push rod 4 reciprocates along the axis O in conjunction with the brake pedal arm 60.
つぎに、ダンパ100の構成部品1~3の詳細についてそれぞれ説明する。
Next, details of the components 1 to 3 of the damper 100 will be described.
ハウジング1は、ブッシュ2およびOリング30を同心状に収容するケース10と、ケース10の開口部103をふさぐカバー11と、を備えている(図2参照)。
The housing 1 includes a case 10 that accommodates the bush 2 and the O-ring 30 concentrically, and a cover 11 that closes the opening 103 of the case 10 (see FIG. 2).
ケース10は、プッシュロッド4のテーパ付きシャフト部44の一部区間を囲むように、プッシュロッド4のテーパ付きシャフト部44の軸心O方向長さLよりも短い底付き円筒形状を有しており、その開口部103の内周にはネジ部106が形成されている。一方、カバー11は円板形状を有しており、その外周面110には、ケース10の開口部103の内周に形成されたネジ部106に締結されるネジ部111が形成されている。ケース10の開口部103にカバー11を装着して、カバー11の外周面110のネジ部111とケース10の開口部103のネジ部106とを締結することにより、カバー11の裏面(ケース10側に向けられる面)113と、ケース10の底面101および内壁面104とに囲まれた室(円筒室)105が形成される。
The case 10 has a bottomed cylindrical shape shorter than the length L in the axial center O direction of the tapered shaft portion 44 of the push rod 4 so as to surround a part of the tapered shaft portion 44 of the push rod 4. A screw portion 106 is formed on the inner periphery of the opening 103. On the other hand, the cover 11 has a disk shape, and a screw portion 111 fastened to a screw portion 106 formed on the inner periphery of the opening 103 of the case 10 is formed on the outer peripheral surface 110 thereof. By attaching the cover 11 to the opening 103 of the case 10 and fastening the screw portion 111 of the outer peripheral surface 110 of the cover 11 and the screw portion 106 of the opening 103 of the case 10, A chamber (cylindrical chamber) 105 surrounded by the bottom surface 101 of the case 10 and the inner wall surface 104 is formed.
ケース10の底面101の中央領域には、円筒室105の軸心Oが通過する位置に、ハウジング1の一方のロッド挿入口12となる貫通穴として、プッシュロッド4のピストン駆動部43の外径R1よりも大きな内径を有する貫通穴102が形成されている。同様に、カバー11の中央領域にも、円筒室105の軸心Oが通過する位置に、ハウジング1の他方のロッド挿入口13となる貫通穴として、ペダルアーム連結部45の外径R2よりも大きな内径を有する貫通穴112が形成されている。
In the central region of the bottom surface 101 of the case 10, the outer diameter of the piston driving portion 43 of the push rod 4 is formed as a through hole that becomes one rod insertion port 12 of the housing 1 at a position where the axis O of the cylindrical chamber 105 passes. A through hole 102 having an inner diameter larger than R1 is formed. Similarly, in the central region of the cover 11, as a through hole that becomes the other rod insertion port 13 of the housing 1 at a position where the axial center O of the cylindrical chamber 105 passes, the outer diameter R <b> 2 of the pedal arm connecting portion 45 is larger. A through hole 112 having a large inner diameter is formed.
図5(A)は、ブッシュ2の外観図であり、図5(B)、図5(C)および図5(D)は、ブッシュ2の正面図、側面図および背面図であり、図5(E)は、図5(B)のD-D断面図である。
5A is an external view of the bush 2, and FIGS. 5B, 5C, and 5D are a front view, a side view, and a rear view of the bush 2, and FIG. FIG. 5E is a DD cross-sectional view of FIG.
ブッシュ2は、プッシュロッド4のテーパ付きシャフト部44を囲む例えば樹脂製の筒状一体成型品であり、プッシュロッド4をその軸心Oに沿って往復移動可能に支持する、テーパ付きシャフト部44の側面441~446と同数(本実施の形態では6つ)の摺動部20と、プッシュロッド4の軸心O周りの方向において隣り合う摺動部20を連結し、これらの摺動部20の相対的な移動に応じて弾性変形する複数本(本実施の形態では6本)の連結部21と、を有している。
The bush 2 is a cylindrical integrally molded product made of, for example, resin that surrounds the tapered shaft portion 44 of the push rod 4, and the tapered shaft portion 44 that supports the push rod 4 so as to reciprocate along the axis O. The same number (six in this embodiment) of sliding portions 20 as the side surfaces 441 to 446 of this embodiment and the adjacent sliding portions 20 in the direction around the axis O of the push rod 4 are connected. And a plurality (six in this embodiment) of connecting portions 21 that are elastically deformed in accordance with the relative movement of the two.
6つの摺動部20は、プッシュロッド4の軸心O周りにほぼ等角度おきに配置され、プッシュロッド4のテーパ付きシャフト部44の側面441~446の初期位置(プッシュロッド4に対する相対的なブッシュ2の移動可能範囲の一方の限界位置、例えば図3(A)におけるブッシュ2の位置)にそれぞれ1つずつ位置付けられる。それぞれの摺動部20の、プッシュロッド4側には、プッシュロッド4の軸心Oの方向に対してテーパ付きシャフト部44の対向側面441~446とほぼ同角度傾斜した摺動面22が、プッシュロッド4を摺動可能に支持する摺動領域として形成されている。これらの摺動面22は、対向するテーパ付きシャフト部44の側面441~446に面接触して、プッシュロッド4を軸心Oに沿って往復移動可能に支持する。
The six sliding portions 20 are arranged at almost equal angles around the axis O of the push rod 4, and the initial positions of the side surfaces 441 to 446 of the tapered shaft portion 44 of the push rod 4 (relative to the push rod 4). One is located at one limit position of the movable range of the bush 2, for example, the position of the bush 2 in FIG. On the push rod 4 side of each sliding portion 20, there is a sliding surface 22 inclined at substantially the same angle as the opposing side surfaces 441 to 446 of the tapered shaft portion 44 with respect to the direction of the axis O of the push rod 4. The push rod 4 is formed as a sliding region that slidably supports the push rod 4. These sliding surfaces 22 are in surface contact with the side surfaces 441 to 446 of the opposed tapered shaft portion 44 to support the push rod 4 so as to be capable of reciprocating along the axis O.
また、それぞれの摺動部20は、摺動面22とは反対側に向けられた面として、例えば、ケース10の内壁面104の内径R4よりも曲率半径の小さな円弧に沿った柱面状の凸面(外側面)23を有している。これらの6つの摺動部20をテーパ付きシャフト部44の側面441~446に位置付けた状態でハウジング1の円筒室105に配置した場合、それぞれの摺動部20の外側面23とケース10の内壁面104との間には、ケース10の内径R4と、6つの摺動部20により構成される円筒体の外径との差分に応じた隙間が形成される。後述するように、Oリング30は、この隙間に収容され、それぞれの摺動部20の摺動面22をテーパ付きシャフト部44の側面441~446に押し当てるように、6つの摺動部20を、プッシュロッド4の軸心Oに向けて付勢するため、プッシュロッド4がその軸心O方向に沿って往復移動すると、6つの摺動部20は、それぞれの摺動面22を側面441~446と摺接させながら、ハウジング1の円筒室105の軸心Oに近づく方向およびハウジング1の円筒室105の軸心Oから離れる方向(例えばケース10の径方向)に往復移動する。
Further, each sliding portion 20 has a columnar shape along a circular arc having a smaller radius of curvature than the inner diameter R4 of the inner wall surface 104 of the case 10, for example, as a surface facing the side opposite to the sliding surface 22. A convex surface (outer surface) 23 is provided. When these six sliding portions 20 are arranged in the cylindrical chamber 105 of the housing 1 in a state where they are positioned on the side surfaces 441 to 446 of the tapered shaft portion 44, the outer surface 23 of each sliding portion 20 and the inside of the case 10 are arranged. A gap corresponding to the difference between the inner diameter R4 of the case 10 and the outer diameter of the cylindrical body formed by the six sliding portions 20 is formed between the wall surface 104 and the wall surface 104. As will be described later, the O-ring 30 is accommodated in this gap, and the six sliding portions 20 are pressed so as to press the sliding surfaces 22 of the respective sliding portions 20 against the side surfaces 441 to 446 of the tapered shaft portion 44. When the push rod 4 reciprocates along the axis O direction of the push rod 4, the six sliding portions 20 move the respective sliding surfaces 22 on the side surfaces 441. While being in sliding contact with .about.446, it reciprocates in a direction approaching the axis O of the cylindrical chamber 105 of the housing 1 and a direction away from the axis O of the cylindrical chamber 105 of the housing 1 (for example, the radial direction of the case 10).
一方、6本の連結部21は、プッシュロッド4の軸心O周りの方向において隣接する2つの摺動部20の間に1本ずつ渡されて、隣接する2つの摺動部20のそれぞれに結合しており、それぞれの連結部21が連結している2つの摺動部20の相対的な移動に応じて弾性変形する。例えば、6本の連結部21は、それぞれが連結する2つの摺動部20に2本の脚部24のそれぞれで結合し、これら2つの摺動部20の間隔が変動する方向にたわむ二股形状(例えばアーチ形状)を有している。このような連結部21によって摺動部20を連結することにより、それぞれの摺動部20は、荷重を受けると、自身に結合した連結部21を弾性変形させながら荷重の方向に変位するが、荷重が除荷されれば、自身に結合した連結部21の復元力により初期の位置にすみやかに復帰する。
On the other hand, each of the six connecting portions 21 is passed between two adjacent sliding portions 20 in the direction around the axis O of the push rod 4, and each of the two adjacent sliding portions 20. They are coupled and elastically deform according to the relative movement of the two sliding portions 20 to which the respective coupling portions 21 are coupled. For example, the six connecting portions 21 are coupled to the two sliding portions 20 that are connected to each other by the two leg portions 24, and are bent in a direction in which the interval between the two sliding portions 20 varies. (For example, an arch shape). By connecting the sliding parts 20 with such connecting parts 21, when each sliding part 20 receives a load, it is displaced in the direction of the load while elastically deforming the connecting part 21 coupled to itself, When the load is unloaded, it quickly returns to the initial position by the restoring force of the connecting portion 21 coupled to itself.
また、6本の連結部21は、2つの脚部24をつなぐ中央部分25において、それぞれが連結する2つの摺動部20よりもプッシュロッド4の軸心Oから遠ざかる方向に突き出し、ハウジング1の円筒室105においてOリング30とカバー11の裏面113との間に挟み込まれている。これにより、ハウジング1に対するブッシュ2の相対的な回転が阻止されるとともに、隣り合う摺動部20の、プッシュロッド4の軸心Oに沿った方向への相対的な移動が防止されるため、プッシュロッド2を適正な姿勢で支持することができる。また、摺動部20の肉厚(摺動面22と外側面23との間隔)を薄くしても、ハウジング1のロッド挿入口12、13からの摺動部20の抜け出しが防止されるため、摺動部20の肉厚を、例えば、隣り合う摺動部20の間から露出するテーパ付きシャフト部44の角部447がOリング30に接触しない程度に薄くすることによって、より線径の大きなOリング30が収容可能なスペースをケース10の内壁面104と摺動部20の外側面23との間に確保してもよい。
Further, the six connecting portions 21 protrude in a direction away from the axis O of the push rod 4 at the central portion 25 connecting the two leg portions 24, rather than the two sliding portions 20 to be connected to each other. The cylindrical chamber 105 is sandwiched between the O-ring 30 and the back surface 113 of the cover 11. Thereby, relative rotation of the bush 2 with respect to the housing 1 is prevented, and relative movement of the adjacent sliding portions 20 in the direction along the axis O of the push rod 4 is prevented. The push rod 2 can be supported in an appropriate posture. Further, even if the thickness of the sliding portion 20 (the interval between the sliding surface 22 and the outer surface 23) is reduced, the sliding portion 20 is prevented from coming out from the rod insertion ports 12 and 13 of the housing 1. By reducing the thickness of the sliding portion 20 to such an extent that the corner portion 447 of the tapered shaft portion 44 exposed from between the adjacent sliding portions 20 does not contact the O-ring 30, for example, A space that can accommodate the large O-ring 30 may be secured between the inner wall surface 104 of the case 10 and the outer surface 23 of the sliding portion 20.
Oリング30は、ブッシュ2の摺動部20の外側面23に軸心O周りに装着された状態で、ケース10の内壁面104に沿って円筒室105に配置される。このOリング30は、プッシュロッド4のテーパ付きシャフト部44の側面441~446の初期位置に配置された6つの摺動部20の外側面23とケース10の内壁面104との間隔よりも大きな線径を有している。このため、Oリング30は、プッシュロッド4のテーパ付きシャフト部44に対して6つの摺動部20が初期位置に位置付けられた状態において、それぞれの摺動部20の外側面23とケース10の内壁面104との間でプリロードされており、プッシュロッド4が前進するにしたがい、それぞれの摺動部20の外側面23とケース10の内壁面104とによってさらに圧縮される。これにより、6つの摺動部20は、プッシュロッド4の軸心Oから離れる方向への変位量に応じた弾性力でプッシュロッド4の軸心Oに向けて付勢される。
The O-ring 30 is disposed in the cylindrical chamber 105 along the inner wall surface 104 of the case 10 in a state where the O-ring 30 is mounted on the outer surface 23 of the sliding portion 20 of the bush 2 around the axis O. The O-ring 30 is larger than the distance between the outer surface 23 of the six sliding portions 20 arranged at the initial positions of the side surfaces 441 to 446 of the tapered shaft portion 44 of the push rod 4 and the inner wall surface 104 of the case 10. It has a wire diameter. For this reason, the O-ring 30 is configured such that the six sliding portions 20 are positioned at the initial position with respect to the tapered shaft portion 44 of the push rod 4, and the outer surface 23 of each sliding portion 20 and the case 10. It is preloaded between the inner wall surface 104 and further compressed by the outer surface 23 of each sliding portion 20 and the inner wall surface 104 of the case 10 as the push rod 4 moves forward. As a result, the six sliding portions 20 are biased toward the axis O of the push rod 4 by an elastic force corresponding to the amount of displacement in the direction away from the axis O of the push rod 4.
なお、本実施の形態において、プッシュロッド4の軸心Oから遠ざかる方向にそれぞれの連結部21が突き出しているが、例えば、それぞれの連結部21を、6つの摺動部20からケース10の底面101に向かって突き出すようにプッシュロッド4の軸心Oに沿って形成し、それぞれの連結部21の中央部25をケース10の底面101に接触させてもよい。
In the present embodiment, each connecting portion 21 protrudes in a direction away from the axis O of the push rod 4. For example, each connecting portion 21 extends from the six sliding portions 20 to the bottom surface of the case 10. It may be formed along the axis O of the push rod 4 so as to protrude toward the 101, and the central portion 25 of each connecting portion 21 may be brought into contact with the bottom surface 101 of the case 10.
また、本実施の形態においては、ブッシュ2の一方の端面28A側にすべての連結部21が形成されている場合を例示しているが、必ずしもこのようにする必要はない。プッシュロッド4の軸心O周りの方向において隣り合う2つの摺動部20を相対移動可能に連結することができ、かつ、ブッシュ2の摺動部20の外側面23への弾性体3の装着を妨げなければ、それぞれの連結部21の形成位置は限定されない。
In the present embodiment, the case where all the connecting portions 21 are formed on the one end face 28A side of the bush 2 is illustrated, but it is not always necessary to do so. The two sliding portions 20 adjacent to each other in the direction around the axis O of the push rod 4 can be connected so as to be relatively movable, and the elastic body 3 is attached to the outer surface 23 of the sliding portion 20 of the bush 2. If this is not disturbed, the formation position of each connecting portion 21 is not limited.
例えば、連結部21は、ブッシュ2の他方の端面28B側に形成されていてもよい。また、すべての連結部21がプッシュロッド4の軸心O周り方向一列に配列されている必要はなく、ブッシュ2の代わりに、図9(A)~図9(D)に示すように、一部の連結部21が一方の端面28A側に形成され、その他の連結部21が他方の端面28B側に形成されたブッシュ2Aを用いてもよい。
For example, the connecting portion 21 may be formed on the other end face 28B side of the bush 2. Further, it is not necessary for all the connecting portions 21 to be arranged in a line in the direction around the axis O of the push rod 4, and instead of the bush 2, as shown in FIGS. 9 (A) to 9 (D), Alternatively, the bush 2A may be used in which the connecting portion 21 is formed on the one end face 28A side and the other connecting portion 21 is formed on the other end face 28B side.
このブッシュ2Aは、プッシュロッド4のテーパ付きシャフト部44の側面441~446の傾斜に応じたテーパが付けられた内壁面を有する円筒体の両端面28A、28Bから交互に、軸心Oに沿ったスリット27A、28Bが形成された形状を有している。それぞれのスリット27A、28Bは、互いに他方の端面28B、28Aには到達しておらず、円筒体を、両端面28A、28B側の弧形状の湾曲領域(連結部21として機能)で交互に連結された複数の領域(摺動部20として機能)に分割している。それぞれの連結部21は、自身が連結している2つの摺動部20の変位に応じて、初期の弧形状から例えば直線状等にスムーズに弾性変形するように摺動部20の肉厚よりも薄く形成されている。
The bush 2A is formed along the axis O alternately from both end faces 28A, 28B of a cylindrical body having an inner wall surface tapered according to the inclination of the side surfaces 441 to 446 of the tapered shaft portion 44 of the push rod 4. The slits 27A and 28B are formed. The slits 27A and 28B do not reach the other end faces 28B and 28A, and the cylindrical bodies are alternately connected by arc-shaped curved regions (functioning as the connecting portion 21) on both end faces 28A and 28B. Is divided into a plurality of regions (functioning as the sliding portion 20). Each connecting portion 21 has a wall thickness of the sliding portion 20 so as to smoothly elastically deform from the initial arc shape to, for example, a linear shape, etc., according to the displacement of the two sliding portions 20 connected to itself. Is also formed thin.
このような形状によれば、それぞれの摺動部20は、荷重を受けると、自身の両端面28A、28B側にそれぞれ結合した弧形状の連結部21を、自身の両側のスリット27A、28Bが広狭する方向(例えば、連結部21の湾曲をさらに広げる方向、連結部21を初期の弧形状よりもさらに湾曲させる方向)に弾性変形させながら荷重の方向に変位するが、荷重が除荷されれば、自身に結合した連結部21の復元力により初期の位置にすみやかに復帰する。すなわち、このブッシュ2Aは、プッシュロッド4のテーパ付きシャフト部44の側面441~446を摺動可能に支持する複数の摺動部20と、軸心O周りの方向において隣り合う摺動部20を連結し、摺動部20の相対的な移動に応じて弾性変形する複数の連結部21と、を有している。
According to such a shape, when each sliding part 20 receives a load, the slits 27A and 28B on both sides of the arc-shaped connecting part 21 connected to the both end faces 28A and 28B of the sliding part 20 respectively. Although it is displaced in the direction of the load while being elastically deformed in a widening and narrowing direction (for example, a direction in which the bending of the connecting portion 21 is further widened, a direction in which the connecting portion 21 is further bent from the initial arc shape), For example, it quickly returns to the initial position by the restoring force of the connecting portion 21 coupled to itself. That is, the bush 2A includes a plurality of sliding portions 20 that slidably support the side surfaces 441 to 446 of the tapered shaft portion 44 of the push rod 4 and the sliding portions 20 that are adjacent in the direction around the axis O. And a plurality of connecting portions 21 that are connected and elastically deformed in accordance with the relative movement of the sliding portion 20.
ここで、それぞれのスリット27A、28Bの幅が、軸心Oから離れるにしたがって(摺動部20の外側面23に近づくにしたがって)広がり、それぞれの連結部21が、より摺動部20の外側面23に近い位置において摺動部20に結合することが好ましい。図9には、それぞれのスリット27A、28Bの幅が摺動部20の外側面23において最も広くなるようにそれぞれの摺動部20の側面(摺動部20の外側面23と摺動面22との間に位置する、スリット27A、28Bによる切断面)29をほぼ平行に形成し、それぞれの連結部21が摺動部20の外側面23につながっている場合を例示している。このようにすれば、ブッシュ2A自体のサイズを変えなくても、円筒体の径方向に沿ったスリットが形成されていたり(それぞれの摺動部20の側面29が円筒体の径方向に沿っていたり)、弧形状の連結部21が軸心Oに近い側に形成されている場合よりも、弧形状の連結部21を長くすることができる。このため、連結部21をより大きく弾性変形させることができ、連結部21の弾性変形による摺動部20の可動範囲を拡大することができるため、それぞれの摺動部20が、テーパ付きシャフト部44の側面441~446に摺動面22を追従させながらスムーズに変位可能となる。
Here, the width of each of the slits 27A and 28B increases as it moves away from the axis O (as it approaches the outer surface 23 of the sliding portion 20), and the respective connecting portions 21 are further out of the sliding portion 20. It is preferable to couple to the sliding portion 20 at a position close to the side surface 23. In FIG. 9, the side surfaces of the sliding portions 20 (the outer surface 23 and the sliding surface 22 of the sliding portion 20 are set so that the widths of the respective slits 27 </ b> A and 28 </ b> B are widest on the outer surface 23 of the sliding portion 20. In this example, the slits 27 </ b> A and 28 </ b> B are cut in parallel, and the connecting portions 21 are connected to the outer surface 23 of the sliding portion 20. In this way, slits are formed along the radial direction of the cylindrical body without changing the size of the bush 2A itself (the side surfaces 29 of the respective sliding portions 20 are along the radial direction of the cylindrical body). The arc-shaped connecting portion 21 can be made longer than the case where the arc-shaped connecting portion 21 is formed on the side close to the axis O. For this reason, since the connection part 21 can be elastically deformed more greatly and the movable range of the sliding part 20 by the elastic deformation of the connection part 21 can be expanded, each sliding part 20 is a tapered shaft part. The sliding surface 22 can be smoothly displaced while following the side surfaces 441 to 446 of 44.
また、図9(A)~図9(D)には弧形状の連結部21が形成されている場合を示しているが、例えば図9(E)に示すように、それぞれの連結部21を、軸心Oに向けて凸な湾曲部を1つ以上設けてもよい。このようにすることによって、摺動部20の可動範囲をさらに拡大することができるため、それぞれの摺動部20が、テーパ付きシャフト部44の側面441~446に摺動面22を追従させながらさらにスムーズに変位可能となる。
9A to 9D show the case where the arc-shaped connecting portions 21 are formed. For example, as shown in FIG. One or more curved portions convex toward the axis O may be provided. By doing so, the movable range of the sliding portion 20 can be further expanded, so that each sliding portion 20 makes the sliding surface 22 follow the side surfaces 441 to 446 of the tapered shaft portion 44. Further, it can be displaced smoothly.
なお、このようなブッシュ2Aを用いる場合には、プッシュロッド4の移動に伴ってブッシュ2Aがハウジング1のロッド挿入口12、13から抜け出さないように、ケース10の底面101およびカバー11の裏面113にブッシュ2Aの両端面28A、28Bが接触するようにそれぞれの摺動部20の肉厚を定めることが好ましい。また、それぞれの摺動部20の外側面23には、ケース10の内壁面104との間に介在させるOリング30をはめ込むための溝(不図示)が形成されていてもよい。
When such a bush 2A is used, the bottom surface 101 of the case 10 and the back surface 113 of the cover 11 are prevented so that the bush 2A does not come out of the rod insertion ports 12 and 13 of the housing 1 as the push rod 4 moves. It is preferable to determine the thickness of each sliding portion 20 so that both end faces 28A and 28B of the bush 2A are in contact with each other. Further, a groove (not shown) for fitting an O-ring 30 interposed between the outer surface 23 of each sliding portion 20 and the inner wall surface 104 of the case 10 may be formed.
また、本実施の形態においては、六角形状の断面形状を有する角錐台状のテーパ付きシャフト部44をプッシュロッド4に設けているが、六角形状以外の多角形状の断面形状を有する角錐台状のテーパ付きシャフト部44をプッシュロッド4に設けてもよい。または、円錐台状、軸心Oの方向に対して傾斜した側面を少なくとも一面有する柱状等のテーパ付きシャフト部44をプッシュロッド4に設けてもよい。この場合、プッシュロッド4の軸心O周りにテーパ付きシャフト部44の支持位置を複数定め、テーパ付きシャフト部44の支持位置と同数の摺動部20をブッシュ2に設ければよい。そして、ブッシュ2の摺動部20のうち、軸心Oに対して傾斜した側面を支持対象とする少なくとも1つの摺動部20には、軸心Oに対して支持対象の側面とほぼ等角度傾斜した摺動面22が形成されていることが好ましい。
In the present embodiment, the truncated pyramid-shaped tapered shaft portion 44 having a hexagonal cross-sectional shape is provided on the push rod 4, but the truncated pyramid shape having a polygonal cross-sectional shape other than the hexagonal shape is provided. A tapered shaft portion 44 may be provided on the push rod 4. Alternatively, the push rod 4 may be provided with a tapered shaft portion 44 having a truncated cone shape or a columnar shape having at least one side surface inclined with respect to the direction of the axis O. In this case, a plurality of support positions of the tapered shaft portion 44 may be determined around the axis O of the push rod 4, and the same number of sliding portions 20 as the support positions of the tapered shaft portion 44 may be provided on the bush 2. Of the sliding portions 20 of the bush 2, at least one sliding portion 20 whose support target is a side surface inclined with respect to the axis O is substantially equiangular with the side surface of the support target with respect to the axis O. An inclined sliding surface 22 is preferably formed.
このようなダンパ100は、例えば、以下の手順によりプッシュロッド4に組み付けられ、電動ブレーキアクチュエータに組み込まれる。
Such a damper 100 is assembled to the push rod 4 by the following procedure, for example, and is assembled to the electric brake actuator.
プッシュロッド4のテーパ付きシャフト部44の側面441~446にそれぞれブッシュ2の摺動部20の摺動面22が1つずつ接触するように、プッシュロッド4を、ブッシュ2の6つの摺動部20で囲まれた領域(以下、挿入口26と呼ぶ)に挿入する。このとき、プッシュロッド4の軸心O周りの方向において隣り合う摺動部20の間隔が広がるようにそれぞれの連結部21が弾性変形するため、ブッシュ2の挿入口26にプッシュロッド4をスムーズに挿入することができる。そして、それぞれの摺動部20がテーパ付きシャフト部44の側面441~446上の例えば初期位置に位置するように、プッシュロッド4に対するブッシュ2の位置を調整しておく。
The push rod 4 is connected to the six sliding portions of the bush 2 so that the sliding surfaces 22 of the sliding portion 20 of the bush 2 come into contact with the side surfaces 441 to 446 of the tapered shaft portion 44 of the push rod 4 one by one. It inserts in the area | region enclosed with 20 (henceforth the insertion port 26). At this time, since each connecting portion 21 is elastically deformed so that the interval between the adjacent sliding portions 20 in the direction around the axis O of the push rod 4 is widened, the push rod 4 is smoothly inserted into the insertion port 26 of the bush 2. Can be inserted. Then, the position of the bush 2 with respect to the push rod 4 is adjusted so that each sliding portion 20 is located at, for example, the initial position on the side surfaces 441 to 446 of the tapered shaft portion 44.
このように、テーパ付きシャフト部44を囲むようにブッシュ2が装着されたプッシュロッド4をOリング30に挿入し、Oリング30を6つの摺動部20の外側面23に装着する。そして、プッシュロッド4のピストン駆動部43がケース10の外部に突き出すように、ブッシュ2とこのブッシュ2に装着されたOリング30とがケース10の内部に収容される位置まで、プッシュロッド4のピストン駆動部43を、ケース10の内部を介してケース10の底面101の貫通穴102を通過させる。このとき、ケース10の内壁面104とブッシュ2の6つの摺動部20の外側面23との間には、ケース10の内壁面104に沿って、Oリング30の線径よりも狭い隙間が形成されるため、プッシュロッド4の軸心Oを囲むように6つの摺動部20の外側面23に装着されたOリング30は、それぞれの摺動部20の外側面23とケース10の内壁面104とよってわずかに圧縮(プリロード)される。
Thus, the push rod 4 to which the bush 2 is attached so as to surround the tapered shaft portion 44 is inserted into the O-ring 30, and the O-ring 30 is attached to the outer surface 23 of the six sliding portions 20. The push rod 4 is moved to a position where the bush 2 and the O-ring 30 attached to the bush 2 are accommodated inside the case 10 so that the piston driving portion 43 of the push rod 4 protrudes to the outside of the case 10. The piston drive unit 43 is passed through the through hole 102 in the bottom surface 101 of the case 10 through the inside of the case 10. At this time, a gap narrower than the wire diameter of the O-ring 30 is formed between the inner wall surface 104 of the case 10 and the outer surface 23 of the six sliding portions 20 of the bush 2 along the inner wall surface 104 of the case 10. Therefore, the O-rings 30 attached to the outer surfaces 23 of the six sliding portions 20 so as to surround the axis O of the push rod 4 are connected to the outer surfaces 23 of the respective sliding portions 20 and the inside of the case 10. The wall 104 is slightly compressed (preloaded).
その後、プッシュロッド4のペダルアーム連結部45がカバー11の表面114側に突き出すように、カバー11の貫通穴112にプッシュロッド4を挿入しながら、カバー11をケース10の開口部103に装着し、カバー11の裏面113がブッシュ2の各連結部21に接触するまでカバー11の外周面110のネジ部111をケース10の開口部103のネジ部106に締結する。これにより、ブッシュ2の6本の連結部21は、カバー11の裏面113とケース10の底面101との間に挟み込まれるため(図3(A)参照)、ブッシュ2の軸心Oに沿った方向への移動が制限される。
Thereafter, the cover 11 is attached to the opening 103 of the case 10 while the push rod 4 is inserted into the through hole 112 of the cover 11 so that the pedal arm connecting portion 45 of the push rod 4 protrudes toward the surface 114 side of the cover 11. The screw part 111 of the outer peripheral surface 110 of the cover 11 is fastened to the screw part 106 of the opening 103 of the case 10 until the back surface 113 of the cover 11 comes into contact with each connecting part 21 of the bush 2. As a result, the six connecting portions 21 of the bush 2 are sandwiched between the back surface 113 of the cover 11 and the bottom surface 101 of the case 10 (see FIG. 3A), and therefore, along the axis O of the bush 2. Movement in the direction is restricted.
このようにしてプッシュロッド4にダンパ100を組み付け後、このダンパ100を、プッシュロッド4のピストン駆動部43の先端面41がブレーキシリンダ内のピストンの後端面に突き当たるように、電動ブレーキアクチュエータのハウジング等に固定する。これにより、プッシュロッド4をその軸心Oに沿った往復移動可能に支持したダンパ100が電動ブレーキアクチュエータに組み込まれる。つぎに、電動ブレーキアクチュエータに組み込まれたダンパ100の動作について説明する。
After assembling the damper 100 to the push rod 4 in this way, the damper 100 is mounted on the housing of the electric brake actuator so that the front end surface 41 of the piston drive portion 43 of the push rod 4 abuts against the rear end surface of the piston in the brake cylinder. Fix to etc. Thereby, the damper 100 which supported the push rod 4 so that the reciprocation along the axial center O was supported is integrated in an electric brake actuator. Next, the operation of the damper 100 incorporated in the electric brake actuator will be described.
図6は、ブレーキペダルの踏み込み中のダンパ100の状態を説明するための図であり、図6(A)は、ブレーキペダル踏み込み時におけるダンパ100の断面図、図6(B)は、図6(A)のF-F断面図である。また、図7は、ブレーキペダル踏み込み前後におけるOリングの状態変化を説明するための図であり、図7(A)は、ブレーキペダル踏み込み前(初期状態)におけるケース10とブッシュ2の摺動部20との位置関係を示し、図7(B)は、ブレーキペダル踏み込み中におけるケース10とブッシュ2の摺動部20との位置関係を示す。
6A and 6B are diagrams for explaining the state of the damper 100 while the brake pedal is depressed. FIG. 6A is a cross-sectional view of the damper 100 when the brake pedal is depressed, and FIG. It is FF sectional drawing of (A). 7 is a diagram for explaining a change in the state of the O-ring before and after the brake pedal is depressed. FIG. 7A is a sliding portion between the case 10 and the bush 2 before the brake pedal is depressed (initial state). FIG. 7B shows the positional relationship between the case 10 and the sliding portion 20 of the bush 2 when the brake pedal is depressed.
ダンパ100の初期状態においては、ハウジング1の円筒室105のブッシュ2の6つの摺動部20は、それぞれ、初期位置に位置付けられ、プリロードされたOリング30によってプッシュロッド4の軸心Oに向けて例えばケース10の径方向に付勢されている(図3(A)、図3(B)参照)。
In the initial state of the damper 100, the six sliding portions 20 of the bush 2 of the cylindrical chamber 105 of the housing 1 are each positioned at the initial position and directed toward the axis O of the push rod 4 by the preloaded O-ring 30. For example, it is urged | biased by the radial direction of case 10 (refer FIG. 3 (A) and FIG. 3 (B)).
ここで、ドライバがブレーキペダルを踏み込み、ブレーキペダルアーム60が回転軸62周りに所定の方向に回転すると、図6(A)に示すように、プッシュロッド4は、ブレーキペダルアーム60に連動して、ダンパ100の初期状態における位置から、不図示のブレーキシリンダに向かう方向αに移動する。なお、以下においては、ブレーキシリンダに向かう方向αへの移動を前進、ブレーキシリンダから遠ざかる方向(方向αの逆方向)βへの移動を後退と呼ぶ。
Here, when the driver depresses the brake pedal and the brake pedal arm 60 rotates in a predetermined direction around the rotation shaft 62, the push rod 4 is interlocked with the brake pedal arm 60 as shown in FIG. The damper 100 moves from the position in the initial state in the direction α toward the brake cylinder (not shown). In the following, movement in the direction α toward the brake cylinder is called forward, and movement in the direction away from the brake cylinder (opposite to the direction α) β is called backward.
このとき、図6(B)に示すように、Oリング30によってプッシュロッド4の軸心Oに向けて付勢されたブッシュ2の6つの摺動部20は、6本の連結部21を弾性変形させながら、前進中のプッシュロッド4のテーパ付きシャフト部44の各側面441~446上で摺動面22をすべり接触させながら、プッシュロッド4の軸心Oから離れる方向(ケース10の内壁面104に近づく方向)に移動する。これにより、図7(B)に示すように、6つの摺動部20の外側面23とケース10の内壁面104との間の隙間D1は徐々に狭くなってゆき、Oリング30は、ブッシュ2のそれぞれの摺動部20の外側面23とケース10の内壁面104によってさらに圧縮される。このため、Oリング30の弾性力によって、それぞれのブッシュ2の摺動部20の摺動面22がプッシュロッド4のテーパ付きシャフト部44の側面441~446に、より強く押し付けられ、摺動中の両面22、441~446間の摩擦力が徐々に増大する。すなわち、プッシュロッド4の前進とともに、プッシュロッド4の前進を妨げる摩擦力が徐々に増大する。このような摩擦抵抗により発生する制動力でプッシュロッド4が制動されるため、ブレーキペダルを踏み込むドライバの足(駆動源)には、ブレーキペダルの踏み込み量に応じた適度な負荷が与えられる。
At this time, as shown in FIG. 6B, the six sliding portions 20 of the bush 2 urged toward the axis O of the push rod 4 by the O-ring 30 elastically move the six connecting portions 21. While being deformed, the sliding surface 22 is brought into sliding contact on the respective side surfaces 441 to 446 of the tapered shaft portion 44 of the push rod 4 that is moving forward, while moving away from the axis O of the push rod 4 (the inner wall surface of the case 10). (Direction approaching 104). As a result, as shown in FIG. 7B, the gap D1 between the outer surface 23 of the six sliding portions 20 and the inner wall surface 104 of the case 10 gradually decreases, and the O-ring 30 2 is further compressed by the outer side surface 23 of each sliding portion 20 and the inner wall surface 104 of the case 10. For this reason, due to the elastic force of the O-ring 30, the sliding surface 22 of the sliding portion 20 of each bush 2 is more strongly pressed against the side surfaces 441 to 446 of the tapered shaft portion 44 of the push rod 4 and is sliding. The frictional force between the two surfaces 22, 441 to 446 gradually increases. That is, as the push rod 4 moves forward, the frictional force that prevents the push rod 4 from moving forward gradually increases. Since the push rod 4 is braked by the braking force generated by such frictional resistance, an appropriate load corresponding to the depression amount of the brake pedal is given to the foot (drive source) of the driver who depresses the brake pedal.
この間、回転軸62周りに回転するブレーキペダルアーム60にクレビスジョイント61で連結されたプッシュロッド4に軸振れ(軸心Oに対して傾斜する方向の振動)が発生しても、プッシュロッド4のテーパ付きシャフト部44の側面441~446を支持しているそれぞれのブッシュ2の摺動部2が、プッシュロッド4の姿勢に応じて適宜、自身に結合している連結部21およびOリング30を弾性変形させながら、ケース10の内壁面104に向かってケース10の径方向に移動する。このため、プッシュロッド4の軸振れをOリング30の弾性力およびブッシュ2の連結部21の弾性力によって吸収して、プッシュロッド4を適正な姿勢でその軸心Oに沿って案内することができる。
During this time, even if axial vibration (vibration in a direction inclined with respect to the axis O) occurs in the push rod 4 connected to the brake pedal arm 60 that rotates around the rotation shaft 62 by the clevis joint 61, the push rod 4 The sliding portions 2 of the respective bushes 2 supporting the side surfaces 441 to 446 of the tapered shaft portion 44 are connected to the connecting portion 21 and the O-ring 30 appropriately coupled to the push rod 4 according to the posture of the push rod 4. It moves in the radial direction of the case 10 toward the inner wall surface 104 of the case 10 while being elastically deformed. For this reason, the axial deflection of the push rod 4 can be absorbed by the elastic force of the O-ring 30 and the elastic force of the connecting portion 21 of the bush 2, and the push rod 4 can be guided along its axis O in an appropriate posture. it can.
ここで、ドライバがブレーキペダルの踏み込みを一旦停止すると、プッシュロッド4の前進が停止して、それぞれのブッシュ2の摺動部20とプッシュロッド4のテーパ付きシャフト部44の側面441~446との間に、今度は、Oリング30の復元を妨げる方向(プッシュロッド4の後退を妨げる方向)の摩擦力が生じる。このため、ブレーキペダルを一定の位置で保持するドライバの足にかかる負荷が急激に減少する。
Here, once the driver stops the depression of the brake pedal, the forward movement of the push rod 4 is stopped, and the sliding portion 20 of each bush 2 and the side surfaces 441 to 446 of the tapered shaft portion 44 of the push rod 4 are stopped. In the meantime, a frictional force is generated in a direction that prevents the O-ring 30 from restoring (a direction that prevents the push rod 4 from moving backward). For this reason, the load applied to the foot of the driver holding the brake pedal at a fixed position is rapidly reduced.
ドライバがブレーキペダルの踏み込みを緩めることでブレーキペダルアーム60が逆方向に回転すると、プッシュロッド4が後退(初期状態の位置に戻る方向βに移動)する。このとき、ブッシュ2のそれぞれの摺動部20は、ケース10の内壁面104との間で圧縮されたOリング30によって付勢され、後退中のプッシュロッド4のテーパ付きシャフト部44の各側面441~446上で摺動面22をすべり接触させながら、プッシュロッド4の軸心Oに近づく方向(ケース10の内壁面104から離れる方向)に移動する。これにより、図7(A)に示すように、ブッシュ2の6つの摺動部20の外側面23とケース10の内壁面104との間の隙間D1が徐々に広がり、Oリング30が初期状態に徐々に復元してゆくため、それぞれの摺動部20の摺動面22とプッシュロッド4のテーパ付きシャフト部44の側面441~446との間の摩擦力がさらに徐々に減少する。すなわち、プッシュロッド4の後退とともに、プッシュロッド4の後退を妨げる摩擦力が徐々に減少する。このような摩擦抵抗により発生する制動力で後退中のプッシュロッド4が制動されるため、ブレーキペダルは、ドライバの足の動きにあわせてスムーズに初期位置に復帰する。
When the brake pedal arm 60 is rotated in the reverse direction by the driver loosening the brake pedal, the push rod 4 moves backward (moves in the direction β to return to the initial position). At this time, each sliding portion 20 of the bush 2 is urged by the O-ring 30 compressed between the inner wall surface 104 of the case 10 and each side surface of the tapered shaft portion 44 of the push rod 4 being retracted. While sliding the sliding surface 22 on 441 to 446, it moves in a direction approaching the axis O of the push rod 4 (a direction away from the inner wall surface 104 of the case 10). As a result, as shown in FIG. 7A, the gap D1 between the outer surface 23 of the six sliding portions 20 of the bush 2 and the inner wall surface 104 of the case 10 gradually widens, and the O-ring 30 is in the initial state. Therefore, the frictional force between the sliding surface 22 of each sliding portion 20 and the side surfaces 441 to 446 of the tapered shaft portion 44 of the push rod 4 is further gradually reduced. That is, as the push rod 4 moves backward, the frictional force that prevents the push rod 4 from moving backward gradually decreases. Since the push rod 4 that is moving backward is braked by the braking force generated by such frictional resistance, the brake pedal smoothly returns to the initial position in accordance with the movement of the driver's foot.
この間、ブレーキペダルの踏み込み時と同様に、ブレーキペダルアーム60にクレビスジョイント61で連結されたプッシュロッド4には軸振れが発生する可能性があるが、Oリング30の弾性力およびブッシュ2の連結部21の弾性力によってプッシュロッド4の軸振れが吸収されるため、プッシュロッド4を適正な姿勢でその軸心Oに沿って案内することができる。
During this time, as in the case where the brake pedal is depressed, the push rod 4 connected to the brake pedal arm 60 by the clevis joint 61 may cause shaft deflection, but the elastic force of the O-ring 30 and the connection of the bush 2 are likely to occur. Since the axial deflection of the push rod 4 is absorbed by the elastic force of the portion 21, the push rod 4 can be guided along its axis O in an appropriate posture.
以上説明したとおり、本実施の形態に係るダンパ100によれば、ブッシュ2が、Oリング30でプッシュロッド4の軸心Oに向けて付勢される摺動面22でテーパ付きシャフト部44の側面(プッシュロッド4の軸心Oに対する傾斜面)441~446を支持するとともに、テーパ付きシャフト部44の側面441~446に摺動面22を追従させながら弾性変形するため、プッシュロッド4の軸触れがOリング30およびブッシュ2の双方の弾性力により吸収されるとともに、プッシュロッド4の軸心Oに沿った所定方向の力をプッシュロッド4に与える駆動源(ドライバの足)に対して、テーパ付きシャフト部44の側面441~446とブッシュ2の摺動面22との間の摩擦力により、一ストロークの往路と復路とにおいて大きさの異なる反力(ヒステリシス特性を有する負荷)を与えることができる。
As described above, according to the damper 100 according to the present embodiment, the bush 2 has the sliding surface 22 urged toward the axis O of the push rod 4 by the O-ring 30 and the tapered shaft portion 44 has the tapered surface 44. Since the side surfaces (inclined surfaces with respect to the axis O of the push rod 4) 441 to 446 are supported and elastically deformed while the sliding surface 22 follows the side surfaces 441 to 446 of the tapered shaft portion 44, the shaft of the push rod 4 A touch is absorbed by the elastic force of both the O-ring 30 and the bush 2 and is applied to a drive source (driver's foot) that applies a force in a predetermined direction along the axis O of the push rod 4 to the push rod 4. Due to the frictional force between the side surfaces 441 to 446 of the tapered shaft portion 44 and the sliding surface 22 of the bush 2, the size is large in the forward path and the return path of one stroke. It can give different reaction force (load having a hysteresis characteristic).
また、ブッシュ2は、プッシュロッド4の軸心Oに向かって変位した摺動部20を連結部21の復元力により初期の形状を復元するため、複数の摺動部20を、適正な姿勢で、プッシュロッド4のテーパ付きシャフト部44の側面441~446の適正な位置に位置付けることができる。
In addition, the bush 2 restores the initial shape of the sliding portion 20 displaced toward the axis O of the push rod 4 by the restoring force of the connecting portion 21, so that the plurality of sliding portions 20 are placed in an appropriate posture. The side surfaces 441 to 446 of the tapered shaft portion 44 of the push rod 4 can be positioned at appropriate positions.
なお、本発明は、上記の実施の形態に限定されるものではなく、その要旨の範囲内で数々の変形が可能である。
It should be noted that the present invention is not limited to the above-described embodiment, and various modifications can be made within the scope of the gist.
例えば、上記の実施の形態においては、自動車の電動ブレーキアクチュエータに組み込まれるダンパ100を例に挙げたが、本発明に係るダンパは、軸心に沿って往復移動する移動部材の軸触れを吸収しつつ、この移動部材の往復移動を、ヒステリシス特性を有する制動力で制動することが有用な用途に適用可能である。例えば、自動車の電動ブレーキアクチュエータに限らず、楽器、ゲーム機、各種装置等、ユーザの操作を受け付ける操作部に連結される直動部材を有する様々な機器に組み込むことができる。
For example, in the above embodiment, the damper 100 incorporated in the electric brake actuator of an automobile is taken as an example. However, the damper according to the present invention absorbs the shaft touch of the moving member that reciprocates along the axis. On the other hand, the reciprocating movement of the moving member can be applied to applications where it is useful to brake with a braking force having a hysteresis characteristic. For example, the present invention is not limited to an electric brake actuator of an automobile, and can be incorporated into various devices having a linear motion member connected to an operation unit that receives a user operation, such as a musical instrument, a game machine, and various devices.
また、上記の実施の形態においては、制動対象部材であるプッシュロッド4に、軸心Oに対する側面(移動方向に対する傾斜面)441~446を設け、この側面441~446をブッシュ2の摺動部20で直接支持しているが、移動方向に対する傾斜面を制動対象部材に設けることができない場合等には、ブッシュ2の複数の摺動部20により往復移動可能に支持される移動部材として、制動対象部材の移動方向に対する傾斜面が形成された部材を準備し、この移動部材に制動対象部材を保持させてもよい。例えば、プッシュロッドがその軸心方向に挿入される挿入口を有する筒状のカラー部材を設け、このカラー部材にプッシュロッドの軸心に対する傾斜面を形成しておき、このカラー部材が、ブッシュ2の少なくとも1つの摺動部20の摺動面22と傾斜面とをすべり接触させながら、プッシュロッドとともにプッシュロッドの軸心に沿って往復移動するように、このカラー部材をブッシュ2の複数の摺動部20で支持してもよい。
In the above embodiment, the push rod 4 that is a member to be braked is provided with side surfaces (inclined surfaces with respect to the moving direction) 441 to 446 with respect to the axis O, and these side surfaces 441 to 446 are used as sliding portions of the bush 2. 20 is directly supported, but when the inclined surface with respect to the moving direction cannot be provided on the member to be braked, etc., the moving member supported so as to be reciprocally movable by the plurality of sliding portions 20 of the bush 2 is used as a braking member. A member having an inclined surface with respect to the moving direction of the target member may be prepared, and the moving target member may hold the braking target member. For example, a cylindrical collar member having an insertion opening into which the push rod is inserted in the axial direction is provided, and an inclined surface with respect to the axial center of the push rod is formed on the collar member. While the sliding surface 22 and the inclined surface of the at least one sliding portion 20 are in sliding contact with each other, the collar member is moved back and forth along the axis of the push rod along with the push rod. You may support by the moving part 20. FIG.
また、上記の実施の形態においては、ブッシュ2の摺動部20の外側面23とケース10の内壁面104との間に介在させる弾性体3として1本のOリング30を用いているが、必ずしも、このようにする必要はない。
In the above embodiment, one O-ring 30 is used as the elastic body 3 interposed between the outer surface 23 of the sliding portion 20 of the bush 2 and the inner wall surface 104 of the case 10. This is not always necessary.
例えば、Oリング30は、その線径よりも狭い周方向の帯状領域で、ブッシュ2のそれぞれの摺動部20の外側面23に接触して、ブッシュ2のそれぞれの摺動部20をプッシュロッド4の軸心Oに向けて付勢するが、このようなOリング30の代わりに、ブッシュ2のそれぞれの摺動部20の外側面23全域に接触するゴム部材31を弾性体3として用いてもよい。図8(A)に、このようなゴム部材31の外観を示し、図8(B)に、ハウジング1の円筒室105におけるゴム部材31の配置例を示す。
For example, the O-ring 30 is a belt-like region in the circumferential direction that is narrower than its wire diameter, contacts the outer surface 23 of each sliding portion 20 of the bush 2, and pushes each sliding portion 20 of the bush 2 to the push rod. The rubber member 31 that contacts the entire outer surface 23 of each sliding portion 20 of the bush 2 is used as the elastic body 3 instead of such an O-ring 30. Also good. FIG. 8A shows the appearance of such a rubber member 31, and FIG. 8B shows an arrangement example of the rubber member 31 in the cylindrical chamber 105 of the housing 1.
図示するように、このゴム部材31は、ブッシュ2とほぼ同じ長さの円筒部32と、円筒部32の軸心O周りにほぼ等角度間隔で円筒部32の外周面35に形成された複数の突部33と、を有している。
As shown in the figure, the rubber member 31 includes a cylindrical portion 32 having substantially the same length as the bush 2, and a plurality of rubber members 31 formed on the outer peripheral surface 35 of the cylindrical portion 32 around the axis O of the cylindrical portion 32 at substantially equal angular intervals. Projecting portion 33.
円筒部32にはブッシュ2が挿入される。円筒部32の内壁面34は、円筒部32に挿入されたブッシュ2のそれぞれの摺動部20の外側面23の形状に倣った柱形状を有している。また、この円筒部32には、隣り合う突起33の間の位置に、それぞれ、一方の端面37から軸心Oに沿ってスリット36が形成されている。これらのスリット36には、円筒部32に挿入されたブッシュ2の連結部21がそれぞれ収容される。このため、円筒部32に挿入されたブッシュ2のそれぞれの摺動部20の外側面23は、そのほぼ全域で円筒部32の内周面34に接触する。これにより、それぞれの摺動部20の外側面23全域をゴム部材31で一様に押圧することができる。
The bush 2 is inserted into the cylindrical portion 32. The inner wall surface 34 of the cylindrical portion 32 has a column shape that follows the shape of the outer surface 23 of each sliding portion 20 of the bush 2 inserted into the cylindrical portion 32. In addition, slits 36 are formed in the cylindrical portion 32 along the axis O from one end surface 37 at a position between adjacent protrusions 33. These slits 36 accommodate the connecting portions 21 of the bush 2 inserted into the cylindrical portion 32, respectively. For this reason, the outer surface 23 of each sliding part 20 of the bush 2 inserted in the cylindrical part 32 contacts the inner peripheral surface 34 of the cylindrical part 32 in almost the entire area. As a result, the entire outer surface 23 of each sliding portion 20 can be uniformly pressed by the rubber member 31.
一方、複数の突部33は、それぞれの摺動部20の外側面23とケース10の内壁面104とに挟まれる位置に、円筒部32の軸心Oに沿って、円筒部32の一方の端面37の縁部37Aから他方の端面(不図示)の縁部38Aまで形成されている。このため、これらの突部33は、ケース10の軸心Oに沿ってケース10の内壁面104に接触して、ケース10とゴム部材31との間に摩擦力を発生させることができる。
On the other hand, the plurality of protrusions 33 are positioned along the axis O of the cylindrical portion 32 at a position sandwiched between the outer surface 23 of each sliding portion 20 and the inner wall surface 104 of the case 10. It is formed from an edge portion 37A of the end face 37 to an edge portion 38A of the other end face (not shown). For this reason, these protrusions 33 can contact the inner wall surface 104 of the case 10 along the axis O of the case 10 to generate a frictional force between the case 10 and the rubber member 31.
なお、ここでは、ブッシュ2のそれぞれの摺動部20の外側面23のほぼ全域をゴム部材31の円筒部32の内周面34に接触させているが、ブッシュ2のそれぞれの摺動部20の外側面23が円筒部32の軸心Oに沿って内周面34に接触していればよい。
Here, almost the entire outer surface 23 of each sliding portion 20 of the bush 2 is in contact with the inner peripheral surface 34 of the cylindrical portion 32 of the rubber member 31, but each sliding portion 20 of the bush 2. The outer surface 23 may be in contact with the inner peripheral surface 34 along the axis O of the cylindrical portion 32.
また、ブッシュ2の摺動部20を、ケース10の内壁面104に対するそれぞれの摺動部20の変位量に応じた弾性力でブッシュロッド4の側面441~446に押し当てることができれば、ブッシュ2の摺動部20の外側面23とケース10の内壁面104との間に複数のOリング30を介在させてもよい。ダンパ100の組み込み対象機器によっては、例えば、ダンパの初期状態においてプリロードされている上述のOリング30と並べて、このOリング30よりも線径が小さいOリングを配置し、ケース10の内壁面104の内壁に向かってブッシュ2の摺動部20が所定の変位量変位したタイミングで、上述のOリング30に加えて、線径の小さいOリングが、ブッシュ2の摺動部20の外側面23とケース10の内壁面104とによって圧縮されるようにしてもよい。このような構成によれば、操作部を操作するユーザの手足等に適度な負荷を与えつつ、操作部が所定位置まで操作されたタイミング(プッシュロッド4がその軸心O方向に所定量変位したタイミング)で、ユーザの手足等にかかる負荷を急激に増大させることができる。このため、ユーザに、操作部が所定の位置まで操作されたこと等を通知する触覚的なシグナルを与えることができる。
If the sliding portion 20 of the bush 2 can be pressed against the side surfaces 441 to 446 of the bush rod 4 with an elastic force corresponding to the amount of displacement of each sliding portion 20 relative to the inner wall surface 104 of the case 10, the bush 2 A plurality of O-rings 30 may be interposed between the outer surface 23 of the sliding portion 20 and the inner wall surface 104 of the case 10. Depending on the device to be assembled with the damper 100, for example, an O-ring having a smaller wire diameter than the O-ring 30 is arranged side by side with the above-described O-ring 30 preloaded in the initial state of the damper. At the timing when the sliding portion 20 of the bush 2 is displaced by a predetermined displacement amount toward the inner wall, an O-ring having a small wire diameter is added to the outer surface 23 of the sliding portion 20 of the bush 2 in addition to the above-described O-ring 30. And the inner wall surface 104 of the case 10 may be compressed. According to such a configuration, the timing at which the operation unit is operated to a predetermined position (the push rod 4 is displaced by a predetermined amount in the direction of the axis O) while applying an appropriate load to the user's limb or the like that operates the operation unit. At the timing, the load on the user's limbs can be increased rapidly. For this reason, it is possible to give a tactile signal that notifies the user that the operation unit has been operated to a predetermined position.
また、例えば、摩擦係数の異なる材質で形成された複数のテーパ付き部材を軸心O方向に連結することによってプッシュロッド4のテーパ付きシャフト部44または上述のカラー部材を作成してもよいし、摩擦係数の異なる材質で形成された複数のシート状部材をプッシュロッド4のテーパ付きシャフト部44の側面441~446または上述のカラー部材の傾斜面に軸心O方向に並ぶように配置してもよい。これにより、プッシュロッド4のテーパ付きシャフト部44の側面441~446またはカラー部材の傾斜面において、摩擦係数が異なる複数の区間が軸心O方向に連続するため、操作部が所定位置まで操作されたタイミング(プッシュロッド4がその軸心O方向に所定量変位したタイミング)で、ユーザの手足等にかかる負荷を急激に増大させることができる。あるいは、プッシュロッド4のテーパ付きシャフト部44の側面441~446または上述のカラー部材の傾斜面に表面処理を施すことによって、プッシュロッド4のテーパ付きシャフト部44の側面441~446またはカラー部材の傾斜面に、摩擦係数が異なる複数の区間が軸心O方向に連続して含まれるようにしてもよい。
Further, for example, the tapered shaft portion 44 of the push rod 4 or the above-described collar member may be created by connecting a plurality of tapered members formed of materials having different friction coefficients in the axis O direction. A plurality of sheet-like members formed of materials having different friction coefficients may be arranged so as to be aligned in the axis O direction on the side surfaces 441 to 446 of the tapered shaft portion 44 of the push rod 4 or the inclined surface of the collar member. Good. Thereby, on the side surfaces 441 to 446 of the tapered shaft portion 44 of the push rod 4 or the inclined surface of the collar member, a plurality of sections having different friction coefficients are continuous in the direction of the axis O, so that the operation portion is operated to a predetermined position. The load on the user's limbs and the like can be rapidly increased at the timing (the timing at which the push rod 4 is displaced by a predetermined amount in the direction of the axis O). Alternatively, by applying a surface treatment to the side surfaces 441 to 446 of the tapered shaft portion 44 of the push rod 4 or the inclined surface of the collar member, the side surfaces 441 to 446 of the tapered shaft portion 44 of the push rod 4 or the collar member A plurality of sections having different friction coefficients may be included in the inclined surface continuously in the direction of the axis O.
また、Oリング30の代わりに、ブッシュ2のそれぞれの摺動部20の外側面23とケース10の内壁面104との間に1つずつ、ケース10の径方向に弾性変形する他の弾性体(ゴム等)を配置してもよい。
Further, in place of the O-ring 30, another elastic body that elastically deforms in the radial direction of the case 10, one between the outer surface 23 of each sliding portion 20 of the bush 2 and the inner wall surface 104 of the case 10. (Rubber etc.) may be arranged.
また、上記の実施の形態においては、1つのブッシュ2で制動対象部材を支持しているが、制動対象部材には、ハウジング1の円筒室105のスペースに応じた個数のブッシュを、制動対象部材の軸心O方向に並ぶように装着してもよい。この場合、例えばケース10の内壁面104には、軸心O方向へのブッシュ2の移動を阻止するストッパを設けてもよい。これらのブッシュ2は、制動対象部材との摩擦係数が異なるものであってもよいし、それぞれのブッシュ2に、ブッシュの摺動部の外側面とケース10の内壁面104とによる圧縮開始タイミングの異なる弾性体3(線径の異なるOリング30、円筒室105の径方向への厚さが異なるゴム部材31等)を装着してもよい。
In the above-described embodiment, the brake target member is supported by one bush 2, but the number of bushes corresponding to the space of the cylindrical chamber 105 of the housing 1 is included in the brake target member. You may mount so that it may be located in a line with the axial center O direction. In this case, for example, a stopper that prevents the movement of the bush 2 in the direction of the axis O may be provided on the inner wall surface 104 of the case 10. These bushes 2 may have different friction coefficients from the member to be braked, and each bush 2 has a compression start timing due to the outer surface of the sliding portion of the bush and the inner wall surface 104 of the case 10. Different elastic bodies 3 (O-rings 30 having different wire diameters, rubber members 31 having different radial thicknesses of the cylindrical chamber 105, etc.) may be mounted.
1:ハウジング、 2、2A:ブッシュ、 3:弾性体、 4:プッシュロッド、 10:ケース、 11:カバー、 12、13:ロッド挿入口、 20: 摺動部、 21:連結部、 22:摺動部の摺動面、 23:摺動部の外側面、 24:連結部の脚部、 25:連結部の中央部、 30:Oリング、 31:ゴム部材、 41、42:プッシュロッドの端面、 43:ピストン駆動部、 44:テーパ付きシャフト部、 45:ペダルアーム連結部、 60:ブレーキペダルアーム、 61:クレビスジョイント、 62:ブレーキペダルアームの回転軸、 63:ボルト、 64、65:ナット、 101:ケースの底面、 102:貫通穴、 103:ケースの開口部、 104:ケースの内壁面、 105:円筒室、 106:ネジ部、 110:カバーの外周面、 111:カバー外周のネジ部、 112:貫通穴、113:カバーの裏面、 114:カバーの表面
1: Housing, 2, 2A: Bush, 3: Elastic body, 4: Push rod, 10: Case, 11: Cover, 12, 13: Rod insertion port, 20: Sliding part, 21: Connecting part, 22: Sliding Sliding surface of moving part, 23: Outer surface of sliding part, 24: Leg part of connecting part, 25: Central part of connecting part, 30: O-ring, 31: Rubber member, 41, 42: End face of push rod 43: Piston drive part 44: Tapered shaft part 45: Pedal arm connecting part 60: Brake pedal arm 61: Clevis joint 62: Rotating shaft of brake pedal arm 63: Bolt 64, 65: Nut 101: bottom surface of the case, 102: through hole, 103: opening of the case, 104: inner wall surface of the case, 105: cylindrical chamber, 1 6: threaded portion 110: outer peripheral surface of the cover, 111: threaded portion of the cover periphery, 112: through hole, 113: back face of the cover, 114: surface of the cover
Claims (10)
- 移動部材を、当該移動部材の軸心を囲む複数の位置において、当該移動部材の軸心に沿って往復移動可能に支持するための複数の摺動領域が形成され、前記移動部材の軸心から遠ざかる方向および前記移動部材の軸心に近づく方向に前記複数の摺動領域が変位するように弾性変形する1つの摺動部材と、
前記摺動部材の周りを、前記移動部材の軸心周りに囲む筒状のケースと、
前記ケースの内壁面と前記摺動部材との間に介在し、前記複数の摺動領域を前記移動部材に押し当てるように、前記摺動部材を、前記移動部材の軸心に向けて付勢する弾性体と、を備える、ことを特徴とするダンパ。 A plurality of sliding regions for supporting the moving member at a plurality of positions surrounding the axis of the moving member so as to reciprocate along the axis of the moving member are formed. One sliding member that is elastically deformed so that the plurality of sliding regions are displaced in a direction away from and a direction approaching the axis of the moving member;
A cylindrical case surrounding the sliding member around the axis of the moving member;
The sliding member is interposed between the inner wall surface of the case and the sliding member, and biases the sliding member toward the axis of the moving member so as to press the plurality of sliding regions against the moving member. An elastic body. - 請求項1に記載のダンパであって、
前記移動部材を備えることを特徴とするダンパ。 The damper according to claim 1,
A damper comprising the moving member. - 請求項1または2に記載のダンパであって、
前記摺動部材は、
それぞれに前記摺動領域が形成され、前記移動部材の軸心から遠ざかる方向および前記移動部材の軸心に近づく方向に移動する複数の摺動部と、
前記移動部材の軸心周りの方向において隣り合う2つの摺動部の間ごとに設けられ、それぞれが、当該2つの摺動部を連結し、当該2つの摺動部の相対的な移動に応じて、前記移動部材の軸心周りの方向における当該2つの摺動部の間隔が変わる方向にたわむ弾性を有する複数の連結部と、を一体的に有することを特徴とするダンパ。 The damper according to claim 1 or 2,
The sliding member is
A plurality of sliding portions each formed with the sliding region and moving in a direction away from the axis of the moving member and a direction approaching the axis of the moving member;
Provided between two adjacent sliding parts in the direction around the axis of the moving member, each connecting the two sliding parts, and depending on the relative movement of the two sliding parts And a plurality of connecting portions having elasticity that flexes in a direction in which the interval between the two sliding portions in the direction around the axis of the moving member changes. - 請求項3に記載のダンパであって、
前記移動部材は、当該移動部材の軸心に対する傾斜面を有し、
前記複数の摺動部の摺動領域のうち、少なくとも1つの摺動部の摺動領域は、前記移動部材を前記傾斜面において支持し、前記移動部材が当該移動部材の軸心に沿って移動する場合、前記弾性体により押し当てられる前記傾斜面とすべり接触しながら、前記移動部材の軸心から遠ざかる方向および前記移動部材の軸心に近づく方向のうち、前記移動部材の移動の向きに応じた方向に変位する
ことを特徴とするダンパ。 The damper according to claim 3, wherein
The moving member has an inclined surface with respect to the axis of the moving member,
Of the sliding regions of the plurality of sliding portions, the sliding region of at least one sliding portion supports the moving member on the inclined surface, and the moving member moves along the axis of the moving member. When sliding, the sliding member is in sliding contact with the inclined surface pressed by the elastic body, depending on the direction of movement of the moving member out of the direction away from the axis of the moving member and the direction of approaching the axis of the moving member. A damper characterized in that it is displaced in a different direction. - 請求項4に記載のダンパであって、
前記傾斜面とすべり接触する前記摺動領域は、前記移動部材の軸心に対して傾斜し、当該傾斜面と面接触することを特徴とするダンパ。 The damper according to claim 4, wherein
The damper is characterized in that the sliding region that is in sliding contact with the inclined surface is inclined with respect to the axis of the moving member and is in surface contact with the inclined surface. - 請求項4または5に記載のダンパであって、
前記移動部材は、前記複数の摺動領域ごとに、当該摺動領域に対向する位置に、前記移動部材の軸心との間隔が当該軸心に沿った第一の方向に向かうにしたがい狭くなる前記傾斜面を有し、
前記移動部材が前記第一の方向に移動する場合、前記複数の摺動領域のそれぞれは、当該摺動領域に対向する前記傾斜面とすべり接触しながら、前記移動部材の軸心から遠ざかる方向に変位し、前記複数の連結部のそれぞれは、当該連結部が連結する2つの摺動部の間隔が広がる方向に弾性的にたわみ、
前記移動部材が前記第一の方向への移動後に当該第一の方向とは逆向きの第二の方向に移動する場合、前記複数の摺動領域のそれぞれは、当該摺動領域に対向する前記傾斜領域とすべり接触しながら、前記移動部材の軸心に近づく方向に変位し、前記複数の連結部のそれぞれはたわみ前の形状に復元することを特徴とするダンパ。 The damper according to claim 4 or 5, wherein
For each of the plurality of sliding regions, the moving member becomes narrower as the distance from the axis of the moving member toward the first direction along the axis at a position facing the sliding region. Having the inclined surface;
When the moving member moves in the first direction, each of the plurality of sliding regions is in a direction away from the axis of the moving member while slidingly contacting the inclined surface facing the sliding region. Each of the plurality of connecting portions is elastically bent in a direction in which the interval between the two sliding portions connected by the connecting portions is widened,
When the moving member moves in the second direction opposite to the first direction after moving in the first direction, each of the plurality of sliding regions is opposed to the sliding region. The damper is characterized by being displaced in a direction approaching the axis of the moving member while slidingly contacting an inclined region, and each of the plurality of connecting portions is restored to a shape before deflection. - 請求項3ないし6のいずれか一項に記載のダンパであって、
前記複数の連結部のそれぞれは、
当該連結部が連結する2つの摺動部に結合した2つの脚部を有し、当該2つの摺動部の間隔が開く方向にたわむ二股形状を有することを特徴とするダンパ。 The damper according to any one of claims 3 to 6,
Each of the plurality of connecting portions is
A damper having two legs coupled to two sliding portions to which the coupling portion is coupled, and having a bifurcated shape that bends in a direction in which the interval between the two sliding portions opens. - 請求項3ないし7のいずれか一項に記載のダンパであって、
前記摺動部材が前記移動部材の軸心に沿って挿入される筒状のゴム部材を、前記弾性体として備え、
前記ゴム部材の内周面には、
前記摺動部の、前記摺動領域とは反対側の面に対向する位置に、当該反対側の面に倣った領域が含まれ、当該領域で、前記摺動部を、前記移動部材の軸心に向けて付勢することを特徴とするダンパ。 The damper according to any one of claims 3 to 7,
A cylindrical rubber member into which the sliding member is inserted along the axis of the moving member is provided as the elastic body,
On the inner peripheral surface of the rubber member,
A region of the sliding portion that faces the surface opposite to the sliding region includes a region that follows the surface on the opposite side, and the sliding portion is connected to the shaft of the moving member in the region. A damper characterized by energizing towards the heart. - 請求項8に記載のダンパであって、
前記ゴム部材は、
前記複数の摺動部と前記ケースとに挟まれる位置に、それぞれ、前記ケースの内壁面に向かって突き出し、前記ケースの内壁面に、前記移動体の軸心に沿って接触する複数の突部を有することを特徴とするダンパ。 The damper according to claim 8, wherein
The rubber member is
A plurality of protrusions projecting toward the inner wall surface of the case at positions sandwiched between the plurality of sliding portions and the case, and contacting the inner wall surface of the case along the axis of the movable body The damper characterized by having. - 請求項9に記載のダンパであって、
前記移動部材には、
当該移動部材の軸心に沿って往復移動する制動対象部材を、当該移動部材の軸心に沿って挿入するための挿入穴が形成されていることを特徴とするダンパ。
The damper according to claim 9, wherein
In the moving member,
A damper having an insertion hole for inserting a braking target member that reciprocates along the axis of the moving member along the axis of the moving member.
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US20210309190A1 (en) * | 2020-04-03 | 2021-10-07 | Zf Active Safety Gmbh | Electrically activatable actuating unit for a motor vehicle brake system, brake booster having such an electrically activatable actuating unit and motor vehicle brake system having such a brake booster |
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JP2022098345A (en) | 2020-12-21 | 2022-07-01 | ロベルト・ボッシュ・ゲゼルシャフト・ミト・ベシュレンクテル・ハフツング | Brake fluid pressure control device and manufacturing method thereof |
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JPH08105481A (en) * | 1994-10-07 | 1996-04-23 | Nifco Inc | Air damper |
JPH09133179A (en) * | 1995-11-02 | 1997-05-20 | Mitsubishi Heavy Ind Ltd | Variable resistance force unit |
JP2004076852A (en) * | 2002-08-19 | 2004-03-11 | Nifco Inc | Damper |
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JPH08105481A (en) * | 1994-10-07 | 1996-04-23 | Nifco Inc | Air damper |
JPH09133179A (en) * | 1995-11-02 | 1997-05-20 | Mitsubishi Heavy Ind Ltd | Variable resistance force unit |
JP2004076852A (en) * | 2002-08-19 | 2004-03-11 | Nifco Inc | Damper |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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US20210309190A1 (en) * | 2020-04-03 | 2021-10-07 | Zf Active Safety Gmbh | Electrically activatable actuating unit for a motor vehicle brake system, brake booster having such an electrically activatable actuating unit and motor vehicle brake system having such a brake booster |
US12128866B2 (en) * | 2020-04-03 | 2024-10-29 | Zf Active Safety Gmbh | Electrically activatable actuating unit for a motor vehicle brake system, brake booster having such an electrically activatable actuating unit and motor vehicle brake system having such a brake booster |
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