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WO2015173947A1 - Optimization device - Google Patents

Optimization device Download PDF

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Publication number
WO2015173947A1
WO2015173947A1 PCT/JP2014/063060 JP2014063060W WO2015173947A1 WO 2015173947 A1 WO2015173947 A1 WO 2015173947A1 JP 2014063060 W JP2014063060 W JP 2014063060W WO 2015173947 A1 WO2015173947 A1 WO 2015173947A1
Authority
WO
WIPO (PCT)
Prior art keywords
mounting
circuit board
electronic component
mounting head
component
Prior art date
Application number
PCT/JP2014/063060
Other languages
French (fr)
Japanese (ja)
Inventor
淳 飯阪
茂人 大山
Original Assignee
富士機械製造株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 富士機械製造株式会社 filed Critical 富士機械製造株式会社
Priority to PCT/JP2014/063060 priority Critical patent/WO2015173947A1/en
Priority to JP2016519067A priority patent/JP6409059B2/en
Publication of WO2015173947A1 publication Critical patent/WO2015173947A1/en

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Classifications

    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components

Definitions

  • the present invention relates to an optimization device for optimizing a mounting operation by an electronic component mounting machine that performs a mounting operation of an electronic component on a circuit board.
  • an optimization device includes at least one mounting head having a suction nozzle that moves up and down in the vertical direction, and the mounting head in a first direction and a first direction thereof.
  • a moving device that moves in a second direction intersecting at right angles to the direction; a supply device that supplies an electronic component; and a substrate holding device that holds a circuit board.
  • the electronic component supplied from the supply device is An optimization device for optimizing a mounting operation by an electronic component mounting machine that performs a mounting operation for mounting on a circuit board held by a holding device, wherein the optimization device is held by the substrate holding device From the maximum separation distance that is the distance between the upper surface of the circuit board and the lower end of the suction nozzle in the most elevated state when the electronic component supplied from the supply device is transported to the mounting position on the circuit board A value obtained by subtracting the height dimension of the electronic component having the largest height among all the target components that are all electronic components to be mounted on the circuit board by one mounting head of the at least one mounting head.
  • a first determination unit that determines whether a height dimension of a component to be mounted, which is an electronic component scheduled to be mounted on the circuit board by the one mounting head, is smaller than a first determination value determined based on When the height dimension of the component to be mounted is not smaller than the first determination value, the moving path of the first mounting head by the moving device when the component to be mounted is mounted on the circuit board, and the mounting And a determining unit that determines at least one of the order in which the scheduled parts are to be mounted.
  • the optimization device when the optimization device has a height dimension of the part to be mounted that is not smaller than the first determination value, In a state where all of the target parts except the part to be mounted are mounted on the circuit board, the part to be mounted is placed in the first direction on the part to be mounted on the part to be mounted and the suction nozzle is placed on the part to be mounted.
  • a second determination unit configured to determine whether or not the component to be mounted comes into contact with all of the target components excluding the component to be mounted when the one mounting head held by suction is moved.
  • the movement path of the first mounting head by the moving device is determined so as to be moved in the first direction to the planned mounting position above the circuit board after being moved in the second direction at the position. It is characterized by that.
  • the optimization device is the optimization device according to claim 1 or 2, wherein the optimization device is configured such that a height dimension of the part to be mounted is smaller than the first determination value.
  • all the target components are mounted on the circuit board in the first direction on the planned mounting position of the components to be mounted in the first direction.
  • a circuit board provided with a second determination unit, and when the determination unit determines that the component to be mounted is in contact with the component to be mounted out of all the target components by the second determination unit.
  • the mounting order of the components to be mounted is determined so that the electronic components are mounted on the circuit board in order from the position farthest from the supply device in the mounting area of all the target components by the .
  • the determination unit excludes the parts to be mounted among the all target components by the second determination unit. Is determined to be in contact with the component to be mounted, the mounting order of the component to be mounted is determined, and the first mounting head is moved in the second direction at a place other than above the circuit board. After that, the moving path of the one mounting head by the moving device is determined so as to move in the first direction to the mounting position above the circuit board.
  • the second determination unit is configured to schedule the mounting of all the target components.
  • a height equal to or greater than a second determination value determined based on a value obtained by subtracting the height dimension of the component to be mounted from the maximum separation distance It is determined whether or not there is an electronic component having a size, and when it exists, it is determined that the component to be mounted comes into contact with the component to be mounted out of all the target components. .
  • the optimization device causes the second determination unit to determine all the target components.
  • the first mounting head in which the part to be mounted is sucked and held by the suction nozzle is disposed above the circuit board.
  • the determination unit includes a third determination unit configured to determine whether or not contact between the target component to be installed and the target component to be installed out of all the target components can be avoided by moving in the direction of 2.
  • the one mounting head is connected to the circuit. substrate After moving in the second direction at a place other than the upper part, the moving device causes the first direction and the second direction to move in the first direction and the second direction to the planned mounting position above the circuit board. The moving path of the mounting head is determined.
  • the distance between the upper surface of the circuit board and the lower end of the suction nozzle in the most elevated state when the electronic component is transported is defined as the maximum separation distance, and the circuit is mounted by the mounting head.
  • the value obtained by subtracting the height of the electronic component with the largest height among all the target components from the maximum separation distance when all electronic components to be mounted on the board are defined as all target components. From the first determination value determined in this manner, it is determined whether or not the height dimension of the component to be mounted to be mounted on the circuit board by the mounting head is small.
  • At least one of the movement path of the mounting head when the component to be mounted is mounted on the circuit board and the mounting order of the component to be mounted is It is determined. That is, when there is a possibility that the electronic component mounted on the circuit board and the electronic component held by the mounting head are in contact with each other, at least one of the movement path of the mounting head and the mounting order is determined. Accordingly, it is possible to set the work procedure so that the electronic component mounted on the circuit board and the electronic component held on the mounting head do not come into contact with each other.
  • the part to be mounted is placed in the first direction on the planned mounting position of the part to be mounted. It is determined whether or not the electronic components are in contact with each other when the held mounting head is moved. Then, when it is determined that the electronic components do not contact each other, the mounting head is moved in the second direction at a place other than the upper side of the circuit board, and then in the first direction to the mounting planned position above the circuit board. The movement path of the mounting head is determined so as to move the head. By determining the movement path of the mounting head in this way, it is possible to avoid contact between the electronic component mounted on the circuit board and the electronic component held by the mounting head in a short movement path.
  • the part to be mounted is placed in the first direction on the planned mounting position of the part to be mounted. It is determined whether or not the electronic components are in contact with each other when the held mounting head is moved. When it is determined that the electronic components are in contact with each other, the mounting is planned so that the electronic components are mounted on the circuit board in order from the position farthest from the supply device in the mounting area by the mounting head on the circuit board. The order of component installation is determined. Thereby, it becomes possible to mount the electronic components in order from the back of the circuit board, and it is possible to avoid contact between the electronic components mounted on the circuit board and the electronic components held by the mounting head. .
  • the mounting order of the components to be mounted is determined, and the mounting head is set to the second position except for the position above the circuit board. After moving in this direction, the movement path of the mounting head is determined so as to move in the first direction to the planned mounting position above the circuit board. This ensures that the electronic components mounted on the circuit board and the electronic components held on the mounting head are in contact with each other by mounting the electronic components in order from the back of the circuit board and limiting the movement path. It can be avoided.
  • the second judgment value by the optimization device determines whether or not an electronic component having a height dimension equal to or larger than the second determination value is present among the electronic components scheduled to be mounted in the first direction of the planned mounting position. Then, when an electronic component having a height dimension equal to or greater than the second determination value exists, it is determined that the electronic component mounted on the circuit board and the planned mounting component are in contact with each other during the mounting operation of the planned mounting component. Thereby, it is possible to appropriately determine whether or not the electronic component mounted on the circuit board and the component to be mounted are in contact with each other.
  • the mounting head holding the mounting scheduled components is moved in the second direction above the circuit board, thereby It is determined whether or not contact between components can be avoided. Then, when it is determined that contact between the electronic components can be avoided, the mounting head is moved in the second direction at a place other than the upper side of the circuit board, and then the first to the mounting expected position above the circuit board. The movement path of the mounting head is determined so as to move in the second direction and the second direction. Accordingly, it is possible to avoid contact between the electronic component mounted on the circuit board and the electronic component held by the mounting head without limiting the mounting order.
  • FIG. 4 It is a figure which shows an electronic component mounting machine It is a block diagram which shows the control apparatus with which an electronic component mounting machine is provided. It is a figure which shows the electronic component with which the circuit board was mounted
  • FIG. 1 shows an electronic component mounting machine 10 according to an embodiment of the present invention.
  • the electronic component mounting machine 10 is a device for performing an electronic component mounting operation on a circuit board.
  • the electronic component mounting machine 10 includes a transport device 20, a mounting head moving device (hereinafter sometimes abbreviated as “moving device”) 22, a mounting head 24, and a supply device 26.
  • moving device mounting head moving device
  • the conveying device 20 includes a pair of conveyor belts 30 extending in the X-axis direction and an electromagnetic motor (see FIG. 2) 32 that rotates the conveyor belt 30.
  • the circuit board 34 is supported by the pair of conveyor belts 30 and is conveyed in the X-axis direction by driving the electromagnetic motor 32.
  • the transfer device 20 includes a substrate holding device (see FIG. 2) 36.
  • the substrate holding device 36 fixedly holds the circuit board 34 supported by the conveyor belt 30 at a predetermined position (a position where the circuit board 34 in FIG. 1 is illustrated).
  • the moving device 22 includes an X-axis direction slide mechanism 50 and a Y-axis direction slide mechanism 52.
  • the X-axis direction slide mechanism 50 has an X-axis slider 56 provided on the base 54 so as to be movable in the X-axis direction.
  • the X-axis slider 56 is moved to an arbitrary position in the X-axis direction by driving an electromagnetic motor (see FIG. 2) 58.
  • the Y-axis direction slide mechanism 52 has a Y-axis slider 60 provided on the side surface of the X-axis slider 56 so as to be movable in the Y-axis direction perpendicular to the X-axis direction.
  • the Y-axis slider 60 is moved to an arbitrary position in the Y-axis direction by driving an electromagnetic motor (see FIG. 2) 62.
  • the mounting head 24 is attached to the Y-axis slider 60. With such a structure, the mounting head 24 is moved to an arbitrary position on the base 54 by the moving device 22.
  • the mounting head 24 mounts electronic components on the circuit board.
  • the mounting head 24 has a suction nozzle 70 provided on the lower end surface.
  • the suction nozzle 70 communicates with a positive / negative pressure supply device (see FIG. 2) 76 through negative pressure air and positive pressure air passages.
  • the suction nozzle 70 sucks and holds the electronic component with a negative pressure, and releases the held electronic component with a positive pressure.
  • the mounting head 24 has a nozzle lifting device (see FIG. 2) 78 that lifts and lowers the suction nozzle 70.
  • the mounting head 24 changes the vertical position of the electronic component to be held by the lifting device 78.
  • the suction nozzle 70 can be attached to and detached from the mounting head 24.
  • the supply device 26 is a feeder-type supply device, and has a plurality of tape feeders 80.
  • the tape feeder 80 accommodates the taped component in a wound state.
  • the taped component is a taped electronic component.
  • the tape feeder 80 feeds out the taped parts by a feeding device (see FIG. 2) 86.
  • the feeder type supply device 26 supplies the electronic component at the supply position by feeding the taped component.
  • the tape feeder 80 can be attached to and detached from the base 54, and can cope with replacement of electronic parts, shortage of electronic parts, and the like.
  • the electronic component mounting machine 10 includes a control device 100 as shown in FIG.
  • the control device 100 includes a controller 102 and a plurality of drive circuits 104.
  • the plurality of drive circuits 104 are connected to the electromagnetic motors 32, 58, 62, the substrate holding device 36, the positive / negative pressure supply device 76, the lifting / lowering device 78, and the feeding device 86.
  • the controller 102 includes a CPU, a ROM, a RAM, and the like, mainly a computer, and is connected to a plurality of drive circuits 104. Thereby, the operations of the transport device 20 and the moving device 22 are controlled by the controller 102.
  • the mounting operation can be performed by the mounting head 24 on the circuit board 34 held by the transport device 20 with the above-described configuration. Specifically, the circuit board 34 is transported to the work position according to a command from the controller 102, and the circuit board 34 is fixedly held by the board holding device 36 at the position. Further, the tape feeder 80 sends out a taped component and supplies an electronic component at a supply position in accordance with a command from the controller 102. Then, the mounting head 24 moves above the supply position of the electronic component according to a command from the controller 102 and sucks and holds the electronic component by the suction nozzle 70. Subsequently, the mounting head 24 moves above the circuit board 34 in accordance with a command from the controller 102 and mounts the held electronic component on the circuit board.
  • the mounting operation is executed according to the above-described procedure. Since a plurality of electronic components are mounted on the circuit board, the electronic component previously mounted on the circuit board and the mounting operation are performed. There is a possibility that the electronic component sucked and held by the suction nozzle 70 may interfere.
  • the suction nozzle 70 mounted on the mounting head 24 rises most when the electronic component is transported from the supply position to the mounting position, the lower end of the suction nozzle 70 as shown in FIG. And the upper surface of the circuit board 34 held by the board holding device 36 (hereinafter, sometimes referred to as “maximum separation distance”) is 31 mm.
  • maximum separation distance 31 mm.
  • mounting work of an electronic component having a height dimension of 15 mm or less to the circuit board 34 is recommended.
  • the suction nozzle 70 holding the electronic component 110 having a height of 15 mm is connected to the circuit. This is because a 1 mm clearance is ensured even when moved on the substrate, so that the electronic component 110 mounted on the circuit board 34 does not contact the electronic component 110 held by the suction nozzle 70.
  • the suction nozzle 70 holding the electronic component 110 having a height dimension of 10 mm or less when the electronic component 110 having a height dimension of 20 mm is mounted on the circuit board 34, the suction nozzle 70 holding the electronic component 110 having a height dimension of 10 mm or less. If so, contact between electronic components can be avoided.
  • each of all electronic components (hereinafter sometimes referred to as “all target components”) mounted on one circuit board 34 by the suction nozzle 70.
  • a mounting work procedure for all target components (hereinafter, may be abbreviated as “work procedure”) is set.
  • an electronic component having the largest height dimension (hereinafter, referred to as “maximum height component” in some cases) is extracted from all target components, and the maximum height component height is extracted from the maximum separation distance.
  • the value obtained by subtracting the size is set as the first judgment value.
  • an electronic component whose height dimension is less than the first determination value is extracted from all the target components, and the extracted electronic component is classified into the first type.
  • the first judgment value is 11 mm (maximum separation distance (31 mm) ⁇ maximum height of component height (20 mm)), and the electronic component 110 having a height dimension of less than 11 mm is the first type electronic component. Extracted as part 110. That is, nine electronic components 110j, 110k, 110l, 110m, 110n, 110o, 110p, 110q, and 110r are classified into the first type.
  • the total value (less than 31 mm) of the height dimension (less than 11 mm) of the electronic component 110 classified as the first type and the height dimension (less than 20 mm) of the maximum height component is based on the maximum separation distance (31 mm). small. Therefore, even if the mounting head 24 holding the electronic component 110 classified as the first type is moved to an arbitrary position above the circuit board 34 on which the maximum height component is mounted, the electronic components do not contact each other. . That is, when mounting the electronic component classified as the first type, it is not necessary to consider the mounting order of the electronic components and the movement path of the mounting head 24 holding the electronic components.
  • the moving path of the mounting head 24 is a path through which the mounting head 24 is moved by the moving device 22 from the position where the electronic component is supplied by the tape feeder 80 to the planned mounting position of the electronic component. In the Y-axis direction, they are disposed on the near side of the circuit board 34 (below the circuit board 34 in FIG. 4). That is, the electronic component mounted on the circuit board 34 is carried from the lower side to the upper side of the drawing while being held by the mounting head 24.
  • the first determination value may be set, and a value derived as a result of further processing based on a value obtained by subtracting the height dimension of the maximum height component from the maximum separation distance. May be set as the first determination value.
  • a value obtained by further subtracting a predetermined clearance value from a value obtained by subtracting the height dimension of the maximum height component from the maximum separation distance may be set as the first determination value.
  • the extraction of the “maximum height component” in the electronic component mounting machine 10 is You may extract from all the electronic components with which the suction nozzle 70 was mounted
  • the total value (31 mm or more) of the height dimension (11 mm or more) of the electronic component 110 not classified as the first type and the height dimension (20 mm or more) of the maximum height component is the maximum separation distance (31 mm). ) That's it. Therefore, when the mounting head 24 holding the electronic component 110 that is not classified as the first type is moved to an arbitrary position above the circuit board 34 on which the maximum height component is mounted, the electronic components are There is a risk of contact. When the mounting head 24 holding the electronic component 110 having a height dimension of 11 mm is moved to an arbitrary position above the circuit board 34 on which the maximum height component is mounted, the height dimension is 11 mm. Since there is no clearance between the lower surface of the electronic component 110 and the upper surface of the maximum height component, they may come into sliding contact.
  • the movement path of the mounting head 24 when mounting the electronic component 110 that is not classified into the first type that is, the electronic component 110 whose height dimension is equal to or greater than the first determination value (11 mm)
  • the first determination value 11 mm
  • the electronic component judged to be able to avoid contact between electronic components is classified into the 2nd type.
  • the mounting head 24 is moved in both the X-axis direction and the Y-axis direction at positions other than the upper side of the circuit board 34 to bypass the upper side of the circuit board 34, the mounting head 24 There is a possibility that the movement route becomes long and the tact time becomes long.
  • the mounting head 24 is moved to either one of the X-axis direction and the Y-axis direction at a place other than the upper side of the circuit board 34, and then the mounting head 24 is placed at the planned mounting position above the circuit board 34. It is determined whether or not contact between the electronic components can be avoided by moving to the other of the X-axis direction and the Y-axis direction.
  • the mounting head 24 is moved in the X-axis direction at locations other than the upper side of the circuit board 34, and then the mounting head 24 is moved to the mounting target position above the circuit board 34. It is determined whether or not contact between electronic components can be avoided by moving in the Y-axis direction. And the electronic component judged to be able to avoid contact between electronic components is classified into the 2nd type.
  • work target parts other than the electronic parts to be subjected to the mounting work (any one of the electronic parts not classified as the first type) (hereinafter, may be referred to as “work target parts”)
  • the mounting head 24 holding the work target component is moved in the Y-axis direction above the planned mounting position of the work target component.
  • Work target parts that do not contact the mounted electronic parts are classified as the second type.
  • a value obtained by subtracting the height dimension of the work target component from the maximum separation distance is set as the second determination value, and the height dimension is set to the second determination value in the Y-axis direction of the planned mounting position of the work target component. It is determined whether or not the mounting of the electronic components is scheduled. For example, as shown in FIG. 4, since the height dimension of the electronic components 110d, 110e, and 110f among the electronic components not classified into the first type is 11 mm, any one of the electronic components 110d, 110e, and 110f is used.
  • the second determination value when the component is the work target component is 20 mm (maximum separation distance (31 mm) -11 mm).
  • the electronic components 110d, 110e, and 110f are mounted. There is no plan to mount an electronic component having a height dimension of 20 mm or more in the Y-axis direction of the planned position. That is, in a state where all other electronic components except the electronic components 110d, 110e, and 110f are mounted on the circuit board 34, the electronic component 110d is positioned above the planned mounting position of the electronic components 110d, 110e, and 110f in the Y-axis direction. , 110e, 110f, even if the mounting head 24 is moved, the electronic components do not contact each other. For this reason, the electronic components 110d, 110e, and 110f are classified into the second type.
  • the second determination value may be set, and a value obtained as a result of further processing based on a value obtained by subtracting the height dimension of the work target component from the maximum separation distance is obtained as a result.
  • You may set as a 2nd judgment value.
  • a value obtained by further subtracting a predetermined clearance value from a value obtained by subtracting the height dimension of the work target component from the maximum separation distance may be set as the second determination value.
  • the mounting head 24 moves in the X-axis direction at a place where the moving path of the mounting head 24 is not above the circuit board 34. After that, the path is set above the circuit board 34 to move the mounting head 24 in the Y-axis direction to the mounting position.
  • the mounting order of the electronic components classified as the second type is the tact of mounting work on the circuit board. The time is set to be the shortest.
  • the second judgment value when any of the electronic components 110a, 110b, and 110c is a work target component is 11 mm (maximum separation distance (31 mm) ⁇ 20 mm).
  • the electronic components 110a, 110b, and 110c are mounted.
  • the electronic components 110g, 110h, and 110i having a height dimension of 13 mm are scheduled to be mounted in the Y-axis direction of the planned position.
  • the second judgment value when any of the electronic components 110g, 110h, and 110i is a work target component is 18 mm (maximum separation distance ( 31 mm) -13 mm).
  • the electronic components 110g, 110h, and 110i are mounted.
  • the electronic components 110a, 110b, and 110c having a height dimension of 20 mm are scheduled to be mounted in the Y-axis direction of the planned position.
  • the electronic component 110 When mounting the electronic component 110 that is not classified into the first type or the second type, as described above, even if the moving path of the mounting head 24 is taken into consideration, the electronic component 110 is classified into the first type and the second type. There is a risk of contact between the electronic components 110 that have not been performed.
  • the electronic components 110a, 110b, 110c, 110g, 110h, and 110i are the third type.
  • the electronic component 110c when the electronic component 110c is mounted, the third type electronic components 110a, 110b, 110g, 110h, 110i, etc. other than the electronic component 110c are already mounted on the circuit board 34.
  • the electronic component 110c held by the mounting head 24 and the electronic components 110a, 110b, 110g, 110h, 110i mounted on the circuit board 34 come into contact with each other. That is, another mounting type 24 on the moving path when the mounting head 24 holding the electronic component of the third type moves from the supply position of the electronic component by the tape feeder 80 to the planned mounting position on the circuit board 34.
  • the electronic component 110 is mounted, the electronic component 110 held by the mounting head 24 and the electronic component 110 mounted on the circuit board 34 come into contact with each other.
  • the third type electronic component 110 is located farthest from the electronic component supply position by the tape feeder 80 on the circuit board 34, that is, in the circuit board 34 shown in FIG.
  • the third type electronic components can be prevented from contacting each other by being mounted in order from the electronic component supply position.
  • the mounting order of the third type is set in the order of the electronic components 110c, 110i, 110b, 110h, 110a, 110g.
  • the third type electronic component held by the mounting head 24 and the circuit board 34 are mounted. There is a risk of contact with the second type electronic component mounted on the. Specifically, for example, when the second type electronic components 110d, 110e and the like are mounted on the circuit board 34, the mounting head 24 holding the third type electronic component 110c is arbitrarily connected to the circuit board 34. When moved to the position, the electronic component 110c held by the mounting head 24 may come into contact with the electronic components 110d and 110e mounted on the circuit board 34.
  • the mounting head 24 holding the electronic component 110c is placed on the circuit board 34 above the planned mounting position of the electronic component 110c in the Y-axis direction. When only moving, it is possible to avoid contact between electronic components.
  • the movement path on the 24 circuit boards 34 is set to a path that moves only in the Y-axis direction above the planned mounting position.
  • the mounting order is set according to the above-described order.
  • the movement path of the mounting head 24 is set so that the tact time of the mounting operation on the circuit board 34 is the shortest.
  • FIG. 5 shows a circuit board 34 different from the circuit board 34 shown in FIG. All the target components to be mounted on the circuit board 34 in FIG. 5 are the same as all target components to be mounted on the circuit board 34 in FIG. 4 except for the electronic components 110b1, 110e1, and 110k1.
  • the electronic component 110b1 is longer in the X-axis direction than the electronic component 110b in FIG. 4, and the electronic components 110e1 and 110k1 are shorter in the X-axis direction than the electronic components 110e and 110k in FIG. Therefore, the electronic components 110d and 110f are classified as the second type in the circuit board 34 of FIG. 4, but are classified as the third type in the circuit board 34 of FIG.
  • the height dimensions of the electronic components 110d and 110f are 11 mm and are not less than the first determination value (11 mm), and thus are not classified into the first type.
  • the second determination value when any one of the electronic components 110d and 110f is a work target component is 20 mm (maximum separation distance (31 mm) ⁇ 11 mm).
  • the Y of the planned mounting position of the electronic components 110d and 110f is determined. In the axial direction, mounting of the electronic component 110b1 having a height dimension of 20 mm is scheduled.
  • the electronic components 110d and 110f are not classified into the second type, but are classified into the third type. All the target components scheduled to be mounted on the circuit board 34 in FIG. 5 are classified into the same type as all target components scheduled to be mounted on the circuit board 34 in FIG. 4 except for the electronic components 110d and 110f.
  • FIG. 6 shows a circuit board 34 different from the circuit board 34 shown in FIGS. All the target components scheduled to be mounted on the circuit board 34 in FIG. 6 are the same as all target components scheduled to be mounted on the circuit board 34 in FIG. 4 except for the electronic component 110c1.
  • the electronic component 110c1 is a component having a height dimension lower than that of the electronic component 110c in FIG. 4, but is classified into the third type, like the electronic component 110c in FIG.
  • the height dimension of the electronic component 110c1 is 11 mm, it is not less than the first determination value (11 mm), and thus is not classified into the first type.
  • the second determination value is 20 mm (maximum separation distance (31 mm) -11 mm). Then, when it is determined whether or not an electronic component with a height dimension of 20 mm or more is planned to be mounted in the Y-axis direction of the planned mounting position of the electronic component 110c1, the Y-axis direction of the planned mounting position of the electronic component 110c1 is determined. Mounting of electronic components 110a and 110b having a height dimension of 20 mm is scheduled. For this reason, the electronic component 110c1 is not classified into the second type, but is classified into the third type.
  • the electronic component 110c1 is configured so that the mounting head 24 holding the electronic component 110c1 is placed above the circuit board 34 in the Y-axis direction even after other third type electronic components 110a and 110b are mounted. In addition, by moving in the X-axis direction, it is possible to avoid collision between the electronic component 110c1 and the third type electronic components 110a and 110b mounted on the circuit board 34.
  • the mounting head 24 holding the electronic component 110 c 1 is mounted on the electronic components 110 a and 110 b at locations other than above the circuit board 34. Move in the X-axis direction to a position that does not overlap the Y-axis direction of the planned position. Then, the mounting head 24 holding the electronic component 110c1 is moved in the Y-axis direction above the circuit board 34 to a position overlapping the X-axis direction of the planned mounting position of the electronic component 110c1. Further, the mounting head 24 holding the electronic component 110c1 is moved in the X-axis direction above the circuit board 34 to the mounting position of the electronic component 110c1. As a result, the electronic component 110c1 can be mounted on the circuit board 34 without being brought into contact with the electronic components 110a and 110b.
  • the mounting head 24 is moved not only in the Y-axis direction but also in the X-axis direction above the circuit board 34 during the mounting operation.
  • it is classified into the fourth type instead of the third type.
  • the mounting head 24 moves in the X-axis direction at a place where the moving path of the mounting head 24 is not above the circuit board 34, After that, a path for moving the mounting head 24 in the Y-axis direction and the X-axis direction to the planned mounting position is set above the circuit board 34 so as to avoid collision between the electronic components.
  • the mounting order of the electronic components classified as the fourth type is the tact of mounting work on the circuit board 34. The time is set to be the shortest.
  • all target parts are classified into one of the first type to the fourth type, and the work procedure is set according to the classified type, so that it is necessary to mount an electronic part having a large height dimension.
  • the work procedure is set according to the classified type, so that it is necessary to mount an electronic part having a large height dimension.
  • Control program> The work procedure described above is set by executing the optimization program shown in the flowchart of FIG.
  • An optimization device (see FIG. 2) 112 that executes the optimization program is provided in the controller 102 of the control device 100.
  • step 100 the optimization device 112 determines that the height dimension of the work target component is the first. It is judged whether it is smaller than 1 judgment value. When the height dimension of the work target component is smaller than the first determination value (YES in S100), the process proceeds to S102. In S102, the optimization apparatus 112 classifies the work target component into the first type, and sets the work procedure according to the first type. Then, the execution of the optimization program ends.
  • the process proceeds to S104.
  • the optimization device 112 determines whether or not there is an electronic component having a height dimension equal to or larger than the second determination value in the Y-axis direction of the planned mounting position of the work target component. If there is no electronic component whose height dimension is equal to or greater than the second determination value in the Y-axis direction of the planned mounting position of the work target component (NO in S104), the process proceeds to S106. In S106, the optimization apparatus 112 classifies the work target component into the second type, and sets a work procedure according to the second type. Then, the execution of the optimization program ends.
  • the process proceeds to S108.
  • the optimization device 112 determines whether or not contact between electronic components can be avoided by moving the mounting head 24 in the X-axis direction above the circuit board 34. If contact between the electronic components cannot be avoided even if the mounting head 24 is moved in the X-axis direction above the circuit board 34 (NO in S108), the process proceeds to S110.
  • the optimization apparatus 112 classifies the work target component into the third type, and sets a work procedure according to the third type. Then, the execution of the optimization program ends.
  • the process proceeds to S112.
  • the optimization apparatus 112 classifies the work target part into the fourth type, and sets the work procedure according to the fourth type. Then, the execution of the optimization program ends.
  • the optimization apparatus 112 includes a first determination unit 114, a second determination unit 116, a third determination unit 117, and a work procedure setting unit 118, as shown in FIG. Yes.
  • the first determination unit 114 is a functional unit that executes the process of S100, that is, a functional unit that determines whether or not the height dimension of the work target component is smaller than the first determination value.
  • the second determination unit 116 determines whether or not there is a functional unit that executes the process of S104, that is, whether or not there is an electronic component whose height dimension is equal to or greater than the second determination value in the Y-axis direction of the planned mounting position of the work target component. It is a functional part to do.
  • the third determination unit 117 performs a process of S108, that is, a function of determining whether or not contact between electronic components can be avoided by moving the mounting head 24 on the circuit board in the X-axis direction.
  • the work procedure setting unit 118 is a functional unit that executes the processes of S102, S106, S110, and S112, that is, a functional unit that sets a work procedure according to the classified type.
  • the work procedure of the mounting work by one electronic component mounting machine 10 is set.
  • the electronic component mounting is similar to the above embodiment. It is possible to set work procedures for each machine.
  • the work system 120 of the first modification includes eight electronic component mounting machines 122a to 122h and a central computer 123, as shown in FIG.
  • the eight electronic component mounting machines 122a to 122h are arranged side by side in the X-axis direction.
  • each of the electronic component mounting machines 122a to 122h includes the same control device as the control device 100, and the general computer 123 is connected to the control device of each of the electronic component mounting machines 122a to 122h.
  • each electronic component mounting machine 122 includes a pair of transfer devices 124 and 126, a moving device 128, as shown in FIG.
  • a mounting head 130 and a supply device 132 are provided.
  • the conveying devices 124 and 126, the moving device 128, the mounting head 130, and the supplying device 132 have substantially the same configuration as the conveying device 20, the moving device 22, the mounting head 24, and the supplying device 26 of the electronic component mounting machine 10, and thus description thereof is omitted. To do.
  • the electronic component mounting machine 122 has a pair of transfer devices 124 and 126, the electronic component mounting machine 122 can transfer the circuit board held on each of the pair of transfer devices 124 and 126 by one mounting head 130. Installation work is performed.
  • it may describe as the 1st conveying apparatus 124 and the 2nd conveying apparatus 126.
  • Each of the work procedure at the time of mounting operation on the circuit board held by the first transfer device 124 and the work procedure at the time of mounting operation by the circuit board held by the second transfer device 126 is the electronic component mounting machine 10 of the embodiment. It is set in the same way as the work procedure in. Then, according to the set work procedure, the mounting work is performed on the circuit boards held by the respective transport devices 124 and 126. However, since the second transfer device 126 is disposed between the first transfer device 124 and the supply device 132, the second transfer device 126 is mounted during the mounting operation on the circuit board held by the first transfer device 124. There is a possibility that the electronic component mounted on the circuit board held by the electronic component and the electronic component held by the mounting head 130 may come into contact with each other. For this reason, when the mounting operation is performed on the circuit board held by the first transfer device 124, the holding of the circuit board by the second transfer device 126 is prohibited.
  • the circuit board on which the electronic component is mounted is transferred to the adjacent electronic component mounting machine 122b, and the electronic component A mounting operation is performed in the mounting machine 122b. Then, the mounting work is sequentially performed in each electronic component mounting machine 122, so that the circuit boards that have been mounted by the eight electronic component mounting machines 122a to 122h are unloaded from the electronic component mounting machine 122h. As described above, in the work system 120, the circuit board on which the electronic component is mounted by the upstream electronic component mounting machine 122 is transported to the downstream electronic component mounting machine 122.
  • an electronic component having a large height is mounted by the downstream electronic component mounting machine 122. Is done. That is, in the electronic component mounting machine 122 on the upstream side, an electronic component mounting operation with a relatively small height dimension is performed.
  • suction nozzles (see FIG. 10) 136a having a maximum separation distance of 14 mm are mounted on the mounting heads 130 of the six upstream electronic component mounting machines 122a to 122f.
  • a suction nozzle (see FIG. 10) 136b having a maximum separation distance of 31 mm is mounted on the mounting heads 130 of the two electronic component mounting machines 122g and 122h on the downstream side.
  • the suction nozzle 136a having a short maximum separation distance is employed, so that the vertical moving distance of the suction nozzle is small.
  • the tact time can be shortened.
  • the suction nozzle 136a having a maximum separation distance of 14 mm if the electronic component has a height dimension of 6.5 mm or less, the electronic component 110 mounted on the circuit board 34 and the suction nozzle The electronic component 110 held by the nozzle 136a does not come into contact.
  • the circuit board 34 is transferred to the electronic component mounting machines 122g and 122h.
  • the electronic component mounting machines 122g and 122h there is a possibility that only the mounting operation of the electronic component having a height dimension of 23.5 mm or less can be performed.
  • the mounting operation of the electronic component 110 having a height dimension exceeding 23.5 mm has to be executed.
  • the mounting operation of the electronic component 110 having a height dimension exceeding 23.5 mm can be executed.
  • the height of the electronic component 110 mounted on the circuit board 34 is understood from the drawing. The dimension needs to be 4.6 mm or less.
  • the overall computer 123 sets a work procedure so that the mounting work of the electronic component 110 exceeding 4.6 mm is performed. As described above, in the work system 120, the overall computer 123 performs the work procedure in the work system 120 so that the height dimension of the electronic component 110 mounted by the upstream electronic component mounting machines 122a to 112f is limited. Set.
  • the overall computer 123 extracts the maximum height component from all the electronic components mounted on one circuit board 34 by the work system 120. Then, the first determination value is determined based on a value obtained by subtracting the height dimension of the maximum height component from the maximum separation distance of the suction nozzle used for mounting the maximum height component. Further, the general computer may mount the electronic component downstream of the mounting operation including the electronic component whose height dimension is not smaller than the first determination value than the mounting operation including the electronic component whose height dimension is not smaller than the first determination value. Set up work procedures to be done on the machine.
  • the electronic component mounting machine 150 includes a pair of supply devices 152a and 152b, a pair of transport devices 153a and 153b, and a pair of mounting heads 154a and 154b. And a pair of moving devices 156a and 156b.
  • the supply devices 152a and 152b, the transfer devices 153a and 153b, the mounting heads 154a and 154b, and the moving devices 156a and 156b are the same as the transfer device 20, the moving device 22, the mounting head 24, and the supply device 26 of the electronic component mounting machine 10 of the embodiment. Since the configuration is substantially the same, the description is omitted.
  • the mounting head 154a is mounted with a suction nozzle 158a having a maximum separation distance of 14 mm
  • the mounting head 154b is mounted with a suction nozzle 158b having a maximum separation distance of 31 mm.
  • the electronic component mounting machine 150 having the above-described structure, it is possible to perform a mounting operation with the pair of mounting heads 154a and 154b on the circuit board 34 held by one of the pair of transport devices 153a and 153b. is there. At this time, the mounting head 154a performs a mounting operation for an electronic component having a small height, and the mounting head 154b performs a mounting operation for an electronic component having a large height. As described above, since the suction nozzle 158a having a maximum separation distance of 14 mm is mounted on the mounting head 154a, any electronic component having a height dimension of 6.5 mm or less may be mounted on the circuit board 34.
  • the mounting head 154a There is no contact between the component 110 and the electronic component 110 held by the suction nozzle 158a (see FIG. 10). That is, in the mounting head 154a, mounting work of electronic components having a height dimension of 6.5 mm or less is allowed.
  • the mounting work by the mounting head 154b includes the mounting work of the electronic component 110 having a height of 25.4 mm, as described in the first modification, the electronic mounted by the mounting head 154a. It is necessary to limit the height dimension of the part to 4.6 mm. For this reason, when a mounting operation is performed on one circuit board by the pair of mounting heads 154a and 154b, the height of the electronic component 110 mounted by one of the pair of mounting heads 154a and 154b is high. The work procedure is set so that the height dimension is limited.
  • the electronic component mounting machine 10 is an example of an electronic component mounting machine.
  • the moving device 22 is an example of a moving device.
  • the mounting head 24 is an example of a mounting head.
  • the supply device 26 is an example of a supply device.
  • the substrate holding device 36 is an example of a substrate holding device.
  • the suction nozzle 70 is an example of a suction nozzle.
  • the optimization device 112 is an example of an optimization device.
  • the first determination unit 114 is an example of a first determination unit.
  • the second determination unit 116 is an example of a second determination unit.
  • the third determination unit 117 is an example of a third determination unit.
  • the work procedure setting unit 118 is an example of a determination unit.
  • the electronic component mounting machine 122 is an example of an electronic component mounting machine.
  • the moving device 128 is an example of a moving device.
  • the mounting head 130 is an example of a mounting head.
  • the supply device 132 is an example of a supply device.
  • the suction nozzles 136a and 136b are examples of suction nozzles.
  • the electronic component mounting machine 150 is an example of an electronic component mounting machine.
  • the supply devices 152a and 152b are examples of the supply device.
  • the mounting heads 154a and 154b are examples of mounting heads.
  • the moving devices 156a and 156b are examples of moving devices.
  • the suction nozzles 158a and 158b are examples of suction nozzles.
  • this invention is not limited to the said Example and modification, It is possible to implement in the various aspect which gave various change and improvement based on the knowledge of those skilled in the art.
  • the moving direction of the mounting head above the circuit board is limited to the Y-axis direction, but can be limited to the X-axis direction.
  • the optimization device 112 constitutes a part of the controller 102 of the control device 100, but may constitute another control device. That is, the optimization device 112 may be configured in a control device independent of the electronic component mounting machine 10.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Supply And Installment Of Electrical Components (AREA)

Abstract

In the present invention, given that "maximum separation distance" (31 mm) is defined as being the distance between a circuit board (34) and the bottom end of a pick-up nozzle (70) raised to the maximum height and "all subject components" is defined as all the electronic components that are scheduled to be mounted by the mounting head, an assessment is made as to whether the height dimension of a mounting scheduled component that is scheduled to be mounted is less than a first assessment value 11 mm (= 31 - 20) which is calculated by subtracting the height dimension (20 mm) of the electronic component having the largest height dimension among all subject components from the maximum separation distance. Then, if the height dimension of the mounting scheduled component is not smaller than the first assessment value, a moving path for the mounting head and/or a mounting order for the mounting scheduled component is determined. That is, if there is a risk of an electronic component mounted on the circuit board coming into contact with an electronic component held by the mounting head, the work procedure is set in such a manner that the electronic component mounted on the circuit board and the electronic component held by the mounting head do not come into contact.

Description

最適化装置Optimization device
 本発明は、電子部品の回路基板への装着作業を実行する電子部品装着機による装着作業を最適化するための最適化装置に関するものである。 The present invention relates to an optimization device for optimizing a mounting operation by an electronic component mounting machine that performs a mounting operation of an electronic component on a circuit board.
 回路基板には、複数の電子部品が装着されるため、それら複数の電子部品の各々に対して、装着作業実行時の作業手順が設定される。この際、作業手順は、できるだけタクトタイムが短くなるように、設定される。下記特許文献には、複数の電子部品の各々に対して、装着作業実行時の作業手順を設定するための一例が記載されている。 Since a plurality of electronic components are mounted on the circuit board, a work procedure at the time of mounting operation is set for each of the plurality of electronic components. At this time, the work procedure is set so that the tact time is as short as possible. The following patent document describes an example for setting a work procedure at the time of mounting work for each of a plurality of electronic components.
特開平11-330790号公報Japanese Patent Laid-Open No. 11-330790
 上記特許文献に記載の技術により、作業手順を設定することで、タクトタイムの短縮を図ることが可能となる。しかしながら、装着作業時には、回路基板に複数の電子部品が順次、装着されるため、回路基板に装着された電子部品と、装着ヘッドに保持された回路基板とが接触する虞があるため、電子部品同士が接触しないように、複数の電子部品の各々に対して、作業手順を設定する必要がある。本発明は、そのような実情に鑑みてなされたものであり、装着作業時に、回路基板に装着された電子部品と、装着ヘッドに保持された電子部品とが接触しないように、作業手順を設定することを課題とする。 It is possible to shorten the tact time by setting the work procedure by the technique described in the above patent document. However, since a plurality of electronic components are sequentially mounted on the circuit board during mounting work, there is a possibility that the electronic component mounted on the circuit board and the circuit board held on the mounting head may come into contact with each other. It is necessary to set a work procedure for each of the plurality of electronic components so that they do not contact each other. The present invention has been made in view of such circumstances, and sets the work procedure so that the electronic component mounted on the circuit board and the electronic component held by the mounting head do not contact at the time of mounting work. The task is to do.
 上記課題を解決するために、本願の請求項1に記載の最適化装置は、上下方向に昇降する吸着ノズルを有する少なくとも1つの装着ヘッドと、前記装着ヘッドを第1の方向とその第1の方向に直角に交わる第2の方向に移動させる移動装置と、電子部品を供給する供給装置と、回路基板を保持する基板保持装置とを備え、前記供給装置から供給された電子部品を、前記基板保持装置に保持された回路基板に装着する装着作業を実行する電子部品装着機による装着作業を最適化するための最適化装置であって、前記最適化装置が、前記基板保持装置に保持された回路基板の上面と、前記供給装置から供給された電子部品を回路基板上の装着位置まで搬送する際の最も上昇した状態の前記吸着ノズルの下端との間の距離である最大離間距離から、前記少なくとも1つの装着ヘッドのうちの1の装着ヘッドによって回路基板に装着される予定の全ての電子部品である全対象部品のうちの最も高さ寸法の大きな電子部品の高さ寸法を減じた値に基づいて決定された第1判断値より、前記1の装着ヘッドによって回路基板に装着される予定の電子部品である装着予定部品の高さ寸法が小さいか否かを判断する第1判断部と、前記装着予定部品の高さ寸法が前記第1判断値より小さくない場合に、前記装着予定部品が回路基板に装着される際の前記移動装置による前記1の装着ヘッドの移動経路と、前記装着予定部品の装着順との少なくとも一方を決定する決定部とを備えることを特徴とする。 In order to solve the above problem, an optimization device according to claim 1 of the present application includes at least one mounting head having a suction nozzle that moves up and down in the vertical direction, and the mounting head in a first direction and a first direction thereof. A moving device that moves in a second direction intersecting at right angles to the direction; a supply device that supplies an electronic component; and a substrate holding device that holds a circuit board. The electronic component supplied from the supply device is An optimization device for optimizing a mounting operation by an electronic component mounting machine that performs a mounting operation for mounting on a circuit board held by a holding device, wherein the optimization device is held by the substrate holding device From the maximum separation distance that is the distance between the upper surface of the circuit board and the lower end of the suction nozzle in the most elevated state when the electronic component supplied from the supply device is transported to the mounting position on the circuit board A value obtained by subtracting the height dimension of the electronic component having the largest height among all the target components that are all electronic components to be mounted on the circuit board by one mounting head of the at least one mounting head. A first determination unit that determines whether a height dimension of a component to be mounted, which is an electronic component scheduled to be mounted on the circuit board by the one mounting head, is smaller than a first determination value determined based on When the height dimension of the component to be mounted is not smaller than the first determination value, the moving path of the first mounting head by the moving device when the component to be mounted is mounted on the circuit board, and the mounting And a determining unit that determines at least one of the order in which the scheduled parts are to be mounted.
 また、請求項2に記載の最適化装置では、請求項1に記載の最適化装置において、前記最適化装置が、前記装着予定部品の高さ寸法が前記第1判断値より小さくない場合に、前記全対象部品のうちの前記装着予定部品を除いたものが回路基板に装着された状態で、前記装着予定部品の装着予定位置上を前記第1の方向に、前記装着予定部品を前記吸着ノズルにより吸着保持した前記1の装着ヘッドを移動させた際に、前記全対象部品のうちの前記装着予定部品を除いたものと前記装着予定部品とが接触するか否かを判断する第2判断部を備え、前記決定部が、前記第2判断部によって前記全対象部品のうちの前記装着予定部品を除いたものと前記装着予定部品とが接触しないと判断された場合に、前記1の装着ヘッドを、回路基板の上方を除く箇所において前記第2の方向に移動させた後に、回路基板の上方において前記装着予定位置まで前記第1の方向に移動させるように、前記移動装置による前記1の装着ヘッドの移動経路を決定することを特徴とする。 Further, in the optimization device according to claim 2, in the optimization device according to claim 1, when the optimization device has a height dimension of the part to be mounted that is not smaller than the first determination value, In a state where all of the target parts except the part to be mounted are mounted on the circuit board, the part to be mounted is placed in the first direction on the part to be mounted on the part to be mounted and the suction nozzle is placed on the part to be mounted. A second determination unit configured to determine whether or not the component to be mounted comes into contact with all of the target components excluding the component to be mounted when the one mounting head held by suction is moved. And when the determination unit determines that the component to be mounted out of all the target components except the component to be mounted does not come into contact with the component to be mounted, Above the circuit board The movement path of the first mounting head by the moving device is determined so as to be moved in the first direction to the planned mounting position above the circuit board after being moved in the second direction at the position. It is characterized by that.
 また、請求項3に記載の最適化装置では、請求項1または請求項2に記載の最適化装置において、前記最適化装置が、前記装着予定部品の高さ寸法が前記第1判断値より小さくない場合に、前記全対象部品のうちの前記装着予定部品を除いたものが回路基板に装着された状態で、前記装着予定部品の装着予定位置上を前記第1の方向に、前記装着予定部品を前記吸着ノズルにより吸着保持した前記1の装着ヘッドを移動させた際に、前記全対象部品のうちの前記装着予定部品を除いたものと前記装着予定部品とが接触するか否かを判断する第2判断部を備え、前記決定部が、前記第2判断部によって前記全対象部品のうちの前記装着予定部品を除いたものと前記装着予定部品とが接触すると判断された場合に、回路基板上の前記1の装着ヘッドによる前記全対象部品の装着エリアのうちの前記供給装置から最も離れた位置から順番に電子部品が回路基板に装着されるように、前記装着予定部品の装着順を決定することを特徴とする。 The optimization device according to claim 3 is the optimization device according to claim 1 or 2, wherein the optimization device is configured such that a height dimension of the part to be mounted is smaller than the first determination value. In the case where none of the target components to be mounted is mounted on the circuit board, all the target components are mounted on the circuit board in the first direction on the planned mounting position of the components to be mounted in the first direction. When the one mounting head that is held by suction by the suction nozzle is moved, it is determined whether or not the part to be mounted and the part to be mounted are in contact with all the target parts except for the part to be mounted. A circuit board provided with a second determination unit, and when the determination unit determines that the component to be mounted is in contact with the component to be mounted out of all the target components by the second determination unit. To the mounting of 1 above The mounting order of the components to be mounted is determined so that the electronic components are mounted on the circuit board in order from the position farthest from the supply device in the mounting area of all the target components by the .
 また、請求項4に記載の最適化装置では、請求項3に記載の最適化装置において、前記決定部が、前記第2判断部によって前記全対象部品のうちの前記装着予定部品を除いたものと前記装着予定部品とが接触すると判断された場合に、前記装着予定部品の装着順を決定するとともに、前記1の装着ヘッドを、回路基板の上方を除く箇所において前記第2の方向に移動させた後に、回路基板の上方において前記装着予定位置まで前記第1の方向に移動させるように、前記移動装置による前記1の装着ヘッドの移動経路を決定することを特徴とする。 Further, in the optimization device according to claim 4, in the optimization device according to claim 3, the determination unit excludes the parts to be mounted among the all target components by the second determination unit. Is determined to be in contact with the component to be mounted, the mounting order of the component to be mounted is determined, and the first mounting head is moved in the second direction at a place other than above the circuit board. After that, the moving path of the one mounting head by the moving device is determined so as to move in the first direction to the mounting position above the circuit board.
 また、請求項5に記載の最適化装置では、請求項2ないし請求項4のいずれか1つに記載の最適化装置において、前記第2判断部が、前記全対象部品のうちの前記装着予定位置の前記第1の方向に装着される予定の電子部品のなかに、前記最大離間距離から前記装着予定部品の高さ寸法を減じた値に基づいて決定された第2判断値以上の高さ寸法の電子部品が存在するか否かを判断し、存在する場合に、前記全対象部品のうちの前記装着予定部品を除いたものと前記装着予定部品とが接触すると判断することを特徴とする。 Further, in the optimization device according to claim 5, in the optimization device according to any one of claims 2 to 4, the second determination unit is configured to schedule the mounting of all the target components. Among electronic components scheduled to be mounted in the first direction of position, a height equal to or greater than a second determination value determined based on a value obtained by subtracting the height dimension of the component to be mounted from the maximum separation distance It is determined whether or not there is an electronic component having a size, and when it exists, it is determined that the component to be mounted comes into contact with the component to be mounted out of all the target components. .
 また、請求項6に記載の最適化装置では、請求項2ないし請求項5のいずれか1つに記載の最適化装置において、前記最適化装置が、前記第2判断部によって前記全対象部品のうちの前記装着予定部品を除いたものと前記装着予定部品とが接触すると判断された場合に、前記装着予定部品を前記吸着ノズルにより吸着保持した前記1の装着ヘッドを回路基板の上方において前記第2の方向に移動させることで、前記全対象部品のうちの前記装着予定部品を除いたものと前記装着予定部品との接触を回避できるか否かを判断する第3判断部を備え、前記決定部が、前記第3判断部によって前記全対象部品のうちの前記装着予定部品を除いたものと前記装着予定部品との接触を回避できると判断された場合に、前記1の装着ヘッドを、回路基板の上方を除く箇所において前記第2の方向に移動させた後に、回路基板の上方において前記装着予定位置まで前記第1の方向と前記第2の方向に移動させるように、前記移動装置による前記1の装着ヘッドの移動経路を決定することを特徴とする。 Further, in the optimization device according to claim 6, in the optimization device according to any one of claims 2 to 5, the optimization device causes the second determination unit to determine all the target components. When it is determined that the part to be mounted and the part to be mounted are in contact with each other, the first mounting head in which the part to be mounted is sucked and held by the suction nozzle is disposed above the circuit board. The determination unit includes a third determination unit configured to determine whether or not contact between the target component to be installed and the target component to be installed out of all the target components can be avoided by moving in the direction of 2. When it is determined by the third determination unit that the contact between the part to be mounted and the part to be mounted out of all the target parts can be avoided, the one mounting head is connected to the circuit. substrate After moving in the second direction at a place other than the upper part, the moving device causes the first direction and the second direction to move in the first direction and the second direction to the planned mounting position above the circuit board. The moving path of the mounting head is determined.
 請求項1に記載の最適化装置によって、回路基板の上面と、電子部品を搬送する際の最も上昇した状態の吸着ノズルの下端との間の距離を最大離間距離と定義し、装着ヘッドによって回路基板に装着される予定の全ての電子部品を全対象部品と定義した場合に、最大離間距離から、全対象部品のうちの最も高さ寸法の大きな電子部品の高さ寸法を減じた値に基づいて決定された第1判断値より、装着ヘッドによって回路基板に装着される予定の装着予定部品の高さ寸法が小さいか否かが判断される。そして、装着予定部品の高さ寸法が第1判断値より小さくない場合に、装着予定部品が回路基板に装着される際の装着ヘッドの移動経路と、装着予定部品の装着順との少なくとも一方が決定される。つまり、回路基板に装着された電子部品と、装着ヘッドに保持された電子部品とが接触する虞がある場合に、装着ヘッドの移動経路と、装着順との少なくとも一方が決定される。これにより、回路基板に装着された電子部品と、装着ヘッドに保持された電子部品とが接触しないように、作業手順を設定することが可能となる。 According to the optimization device of claim 1, the distance between the upper surface of the circuit board and the lower end of the suction nozzle in the most elevated state when the electronic component is transported is defined as the maximum separation distance, and the circuit is mounted by the mounting head. Based on the value obtained by subtracting the height of the electronic component with the largest height among all the target components from the maximum separation distance when all electronic components to be mounted on the board are defined as all target components. From the first determination value determined in this manner, it is determined whether or not the height dimension of the component to be mounted to be mounted on the circuit board by the mounting head is small. When the height dimension of the component to be mounted is not smaller than the first determination value, at least one of the movement path of the mounting head when the component to be mounted is mounted on the circuit board and the mounting order of the component to be mounted is It is determined. That is, when there is a possibility that the electronic component mounted on the circuit board and the electronic component held by the mounting head are in contact with each other, at least one of the movement path of the mounting head and the mounting order is determined. Accordingly, it is possible to set the work procedure so that the electronic component mounted on the circuit board and the electronic component held on the mounting head do not come into contact with each other.
 また、請求項2に記載の最適化装置によって、装着予定部品の高さ寸法が第1判断値より小さくない場合に、装着予定部品の装着予定位置上を第1の方向に、装着予定部品を保持した装着ヘッドを移動させた際に、電子部品同士が接触するか否かが判断される。そして、電子部品同士が接触しないと判断された場合に、装着ヘッドを、回路基板の上方を除く箇所において第2の方向に移動させた後に、回路基板の上方において装着予定位置まで第1の方向に移動させるように、装着ヘッドの移動経路が決定される。このように装着ヘッドの移動経路を決定することで、短い移動経路において、回路基板に装着された電子部品と、装着ヘッドに保持された電子部品との接触を回避することが可能となる。 In addition, when the height dimension of the part to be mounted is not smaller than the first judgment value, the part to be mounted is placed in the first direction on the planned mounting position of the part to be mounted. It is determined whether or not the electronic components are in contact with each other when the held mounting head is moved. Then, when it is determined that the electronic components do not contact each other, the mounting head is moved in the second direction at a place other than the upper side of the circuit board, and then in the first direction to the mounting planned position above the circuit board. The movement path of the mounting head is determined so as to move the head. By determining the movement path of the mounting head in this way, it is possible to avoid contact between the electronic component mounted on the circuit board and the electronic component held by the mounting head in a short movement path.
 また、請求項3に記載の最適化装置によって、装着予定部品の高さ寸法が第1判断値より小さくない場合に、装着予定部品の装着予定位置上を第1の方向に、装着予定部品を保持した装着ヘッドを移動させた際に、電子部品同士が接触するか否かが判断される。そして、電子部品同士が接触すると判断された場合に、回路基板上の装着ヘッドによる装着エリアのうちの供給装置から最も離れた位置から順番に電子部品が回路基板に装着されるように、装着予定部品の装着順が決定される。これにより、回路基板の奥から順番に、電子部品を装着することが可能となり、回路基板に装着された電子部品と、装着ヘッドに保持された電子部品との接触を回避することが可能となる。 In addition, when the height dimension of the part to be mounted is not smaller than the first determination value, the part to be mounted is placed in the first direction on the planned mounting position of the part to be mounted. It is determined whether or not the electronic components are in contact with each other when the held mounting head is moved. When it is determined that the electronic components are in contact with each other, the mounting is planned so that the electronic components are mounted on the circuit board in order from the position farthest from the supply device in the mounting area by the mounting head on the circuit board. The order of component installation is determined. Thereby, it becomes possible to mount the electronic components in order from the back of the circuit board, and it is possible to avoid contact between the electronic components mounted on the circuit board and the electronic components held by the mounting head. .
 また、請求項4に記載の最適化装置によって、電子部品同士が接触すると判断された場合に、装着予定部品の装着順を決定するとともに、装着ヘッドを、回路基板の上方を除く箇所において第2の方向に移動させた後に、回路基板の上方において装着予定位置まで第1の方向に移動させるように、装着ヘッドの移動経路が決定される。これにより、回路基板の奥から順番に、電子部品を装着するとともに、移動経路を限定することで、回路基板に装着された電子部品と、装着ヘッドに保持された電子部品との接触を確実に回避することが可能となる。 In addition, when it is determined by the optimization device according to claim 4 that the electronic components are in contact with each other, the mounting order of the components to be mounted is determined, and the mounting head is set to the second position except for the position above the circuit board. After moving in this direction, the movement path of the mounting head is determined so as to move in the first direction to the planned mounting position above the circuit board. This ensures that the electronic components mounted on the circuit board and the electronic components held on the mounting head are in contact with each other by mounting the electronic components in order from the back of the circuit board and limiting the movement path. It can be avoided.
 また、請求項5に記載の最適化装置によって、最大離間距離から装着予定部品の高さ寸法を減じた値に基づいて決定された値を第2判断値と定義した場合に、全対象部品のうちの装着予定位置の第1の方向に装着される予定の電子部品のなかに、第2判断値以上の高さ寸法の電子部品が存在するか否かが判断される。そして、第2判断値以上の高さ寸法の電子部品が存在する場合に、装着予定部品の装着作業時に、回路基板に装着された電子部品と、装着予定部品とが接触すると判断される。これにより、回路基板に装着された電子部品と、装着予定部品とが接触するか否かを適切に判断することが可能となる。 Further, when the value determined based on the value obtained by subtracting the height dimension of the part to be mounted from the maximum separation distance is defined as the second judgment value by the optimization device according to claim 5, It is determined whether or not an electronic component having a height dimension equal to or larger than the second determination value is present among the electronic components scheduled to be mounted in the first direction of the planned mounting position. Then, when an electronic component having a height dimension equal to or greater than the second determination value exists, it is determined that the electronic component mounted on the circuit board and the planned mounting component are in contact with each other during the mounting operation of the planned mounting component. Thereby, it is possible to appropriately determine whether or not the electronic component mounted on the circuit board and the component to be mounted are in contact with each other.
 また、請求項6に記載の最適化装置によって、電子部品同士が接触すると判断された場合に、装着予定部品を保持した装着ヘッドを回路基板の上方において第2の方向に移動させることで、電子部品同士の接触を回避できるか否かが判断される。そして、電子部品同士の接触を回避できると判断された場合に、装着ヘッドを、回路基板の上方を除く箇所において第2の方向に移動させた後に、回路基板の上方において装着予定位置まで第1の方向と第2の方向に移動させるように、装着ヘッドの移動経路が決定される。これにより、装着順を限定することなく、回路基板に装着された電子部品と、装着ヘッドに保持された電子部品との接触を回避することが可能となる。 Further, when it is determined by the optimization device according to claim 6 that the electronic components are in contact with each other, the mounting head holding the mounting scheduled components is moved in the second direction above the circuit board, thereby It is determined whether or not contact between components can be avoided. Then, when it is determined that contact between the electronic components can be avoided, the mounting head is moved in the second direction at a place other than the upper side of the circuit board, and then the first to the mounting expected position above the circuit board. The movement path of the mounting head is determined so as to move in the second direction and the second direction. Accordingly, it is possible to avoid contact between the electronic component mounted on the circuit board and the electronic component held by the mounting head without limiting the mounting order.
電子部品装着機を示す図であるIt is a figure which shows an electronic component mounting machine 電子部品装着機が備える制御装置を示すブロック図である。It is a block diagram which shows the control apparatus with which an electronic component mounting machine is provided. 回路基板に装着された電子部品と、吸着ノズルに保持された電子部品とを示す図である。It is a figure which shows the electronic component with which the circuit board was mounted | worn, and the electronic component hold | maintained at the suction nozzle. 複数の電子部品が装着された状態の回路基板を示す図である。It is a figure which shows the circuit board of the state in which the some electronic component was mounted | worn. 図4と異なる複数の電子部品が装着された状態の回路基板を示す図である。It is a figure which shows the circuit board of the state with which the several electronic component different from FIG. 4 was mounted | worn. 図4および図5と異なる複数の電子部品が装着された状態の回路基板を示す図である。It is a figure which shows the circuit board of the state with which the several electronic component different from FIG. 4 and FIG. 5 was mounted | worn. 最適化プログラムを示すフローチャートである。It is a flowchart which shows an optimization program. 変形例1の作業システムを示す図である。It is a figure which shows the work system of the modification 1. 図8の作業システムが備える電子部品装着機を示す図である。It is a figure which shows the electronic component mounting machine with which the work system of FIG. 8 is provided. 変形例1の作業システムにおいて、回路基板に装着された電子部品と、吸着ノズルに保持された電子部品とを示す図である。In the work system of the modification 1, it is a figure which shows the electronic component with which the circuit board was mounted | worn, and the electronic component hold | maintained at the suction nozzle. 変形例2の電子部品装着機を示す図である。It is a figure which shows the electronic component mounting machine of the modification 2.
 以下、本発明を実施するための形態として、本発明の実施例および変形例を、図を参照しつつ詳しく説明する。 Hereinafter, examples and modifications of the present invention will be described in detail with reference to the drawings as modes for carrying out the present invention.
 <電子部品装着機の構成>
 図1に、本発明の実施例の電子部品装着機10を示す。電子部品装着機10は、回路基板に対する電子部品の装着作業を実行するための装置である。電子部品装着機10は、搬送装置20と、装着ヘッド移動装置(以下、「移動装置」と略す場合がある)22と、装着ヘッド24と、供給装置26とを備えている。
<Configuration of electronic component mounting machine>
FIG. 1 shows an electronic component mounting machine 10 according to an embodiment of the present invention. The electronic component mounting machine 10 is a device for performing an electronic component mounting operation on a circuit board. The electronic component mounting machine 10 includes a transport device 20, a mounting head moving device (hereinafter sometimes abbreviated as “moving device”) 22, a mounting head 24, and a supply device 26.
 搬送装置20は、X軸方向に延びる1対のコンベアベルト30と、コンベアベルト30を周回させる電磁モータ(図2参照)32とを有している。回路基板34は、それら1対のコンベアベルト30によって支持され、電磁モータ32の駆動により、X軸方向に搬送される。また、搬送装置20は、基板保持装置(図2参照)36を有している。基板保持装置36は、コンベアベルト30によって支持された回路基板34を、所定の位置(図1での回路基板34が図示されている位置)において固定的に保持する。 The conveying device 20 includes a pair of conveyor belts 30 extending in the X-axis direction and an electromagnetic motor (see FIG. 2) 32 that rotates the conveyor belt 30. The circuit board 34 is supported by the pair of conveyor belts 30 and is conveyed in the X-axis direction by driving the electromagnetic motor 32. Further, the transfer device 20 includes a substrate holding device (see FIG. 2) 36. The substrate holding device 36 fixedly holds the circuit board 34 supported by the conveyor belt 30 at a predetermined position (a position where the circuit board 34 in FIG. 1 is illustrated).
 移動装置22は、X軸方向スライド機構50とY軸方向スライド機構52とによって構成されている。X軸方向スライド機構50は、X軸方向に移動可能にベース54上に設けられたX軸スライダ56を有している。そのX軸スライダ56は、電磁モータ(図2参照)58の駆動により、X軸方向の任意の位置に移動する。また、Y軸方向スライド機構52は、X軸方向に直角なY軸方向に移動可能にX軸スライダ56の側面に設けられたY軸スライダ60を有している。そのY軸スライダ60は、電磁モータ(図2参照)62の駆動により、Y軸方向の任意の位置に移動する。そのY軸スライダ60には、装着ヘッド24が取り付けられている。このような構造により、装着ヘッド24は、移動装置22によってベース54上の任意の位置に移動する。 The moving device 22 includes an X-axis direction slide mechanism 50 and a Y-axis direction slide mechanism 52. The X-axis direction slide mechanism 50 has an X-axis slider 56 provided on the base 54 so as to be movable in the X-axis direction. The X-axis slider 56 is moved to an arbitrary position in the X-axis direction by driving an electromagnetic motor (see FIG. 2) 58. The Y-axis direction slide mechanism 52 has a Y-axis slider 60 provided on the side surface of the X-axis slider 56 so as to be movable in the Y-axis direction perpendicular to the X-axis direction. The Y-axis slider 60 is moved to an arbitrary position in the Y-axis direction by driving an electromagnetic motor (see FIG. 2) 62. The mounting head 24 is attached to the Y-axis slider 60. With such a structure, the mounting head 24 is moved to an arbitrary position on the base 54 by the moving device 22.
 装着ヘッド24は、回路基板に対して電子部品を装着するものである。装着ヘッド24は、下端面に設けられた吸着ノズル70を有している。吸着ノズル70は、負圧エア,正圧エア通路を介して、正負圧供給装置(図2参照)76に通じている。吸着ノズル70は、負圧によって電子部品を吸着保持し、保持した電子部品を正圧によって離脱する。また、装着ヘッド24は、吸着ノズル70を昇降させるノズル昇降装置(図2参照)78を有している。その昇降装置78によって、装着ヘッド24は、保持する電子部品の上下方向の位置を変更する。なお、吸着ノズル70は、装着ヘッド24に着脱可能とされている。 The mounting head 24 mounts electronic components on the circuit board. The mounting head 24 has a suction nozzle 70 provided on the lower end surface. The suction nozzle 70 communicates with a positive / negative pressure supply device (see FIG. 2) 76 through negative pressure air and positive pressure air passages. The suction nozzle 70 sucks and holds the electronic component with a negative pressure, and releases the held electronic component with a positive pressure. Further, the mounting head 24 has a nozzle lifting device (see FIG. 2) 78 that lifts and lowers the suction nozzle 70. The mounting head 24 changes the vertical position of the electronic component to be held by the lifting device 78. The suction nozzle 70 can be attached to and detached from the mounting head 24.
 供給装置26は、フィーダ型の供給装置であり、複数のテープフィーダ80を有している。テープフィーダ80は、テープ化部品を巻回させた状態で収容している。テープ化部品は、電子部品がテーピング化されたものである。そして、テープフィーダ80は、送り装置(図2参照)86によって、テープ化部品を送り出す。これにより、フィーダ型の供給装置26は、テープ化部品の送り出しによって、電子部品を供給位置において供給する。なお、テープフィーダ80は、ベース54に着脱可能とされており、電子部品の交換,電子部品の不足等に対応することが可能とされている。 The supply device 26 is a feeder-type supply device, and has a plurality of tape feeders 80. The tape feeder 80 accommodates the taped component in a wound state. The taped component is a taped electronic component. Then, the tape feeder 80 feeds out the taped parts by a feeding device (see FIG. 2) 86. Thereby, the feeder type supply device 26 supplies the electronic component at the supply position by feeding the taped component. The tape feeder 80 can be attached to and detached from the base 54, and can cope with replacement of electronic parts, shortage of electronic parts, and the like.
 また、電子部品装着機10は、図2に示すように、制御装置100を備えている。制御装置100は、コントローラ102と、複数の駆動回路104とを備えている。複数の駆動回路104は、上記電磁モータ32,58,62、基板保持装置36、正負圧供給装置76、昇降装置78、送り装置86に接続されている。コントローラ102は、CPU,ROM,RAM等を備え、コンピュータを主体とするものであり、複数の駆動回路104に接続されている。これにより、搬送装置20、移動装置22等の作動が、コントローラ102によって制御される。 Also, the electronic component mounting machine 10 includes a control device 100 as shown in FIG. The control device 100 includes a controller 102 and a plurality of drive circuits 104. The plurality of drive circuits 104 are connected to the electromagnetic motors 32, 58, 62, the substrate holding device 36, the positive / negative pressure supply device 76, the lifting / lowering device 78, and the feeding device 86. The controller 102 includes a CPU, a ROM, a RAM, and the like, mainly a computer, and is connected to a plurality of drive circuits 104. Thereby, the operations of the transport device 20 and the moving device 22 are controlled by the controller 102.
 <電子部品装着機による装着作業>
 電子部品装着機10では、上述した構成によって、搬送装置20に保持された回路基板34に対して、装着ヘッド24によって装着作業を行うことが可能とされている。具体的には、コントローラ102の指令により、回路基板34が作業位置まで搬送され、その位置において、回路基板34が、基板保持装置36によって固定的に保持される。また、テープフィーダ80は、コントローラ102の指令により、テープ化部品を送り出し、電子部品を供給位置において供給する。そして、装着ヘッド24が、コントローラ102の指令により、電子部品の供給位置の上方に移動し、吸着ノズル70によって電子部品を吸着保持する。続いて、装着ヘッド24は、コントローラ102の指令により、回路基板34の上方に移動し、保持している電子部品を回路基板上に装着する。
<Mounting work with electronic component mounting machine>
In the electronic component mounting machine 10, the mounting operation can be performed by the mounting head 24 on the circuit board 34 held by the transport device 20 with the above-described configuration. Specifically, the circuit board 34 is transported to the work position according to a command from the controller 102, and the circuit board 34 is fixedly held by the board holding device 36 at the position. Further, the tape feeder 80 sends out a taped component and supplies an electronic component at a supply position in accordance with a command from the controller 102. Then, the mounting head 24 moves above the supply position of the electronic component according to a command from the controller 102 and sucks and holds the electronic component by the suction nozzle 70. Subsequently, the mounting head 24 moves above the circuit board 34 in accordance with a command from the controller 102 and mounts the held electronic component on the circuit board.
 <装着作業手順の最適化>
 電子部品装着機10では、上述した手順に従って、装着作業が実行されるが、回路基板には、複数の電子部品が装着されるため、回路基板に先に装着された電子部品と、装着作業時に吸着ノズル70によって吸着保持されている電子部品とが干渉する虞がある。
<Optimization of installation work procedure>
In the electronic component mounting machine 10, the mounting operation is executed according to the above-described procedure. Since a plurality of electronic components are mounted on the circuit board, the electronic component previously mounted on the circuit board and the mounting operation are performed. There is a possibility that the electronic component sucked and held by the suction nozzle 70 may interfere.
 具体的には、装着ヘッド24に装着されている吸着ノズル70が、供給位置から装着位置まで電子部品を搬送するときに最も上昇した際には、図3に示すように、吸着ノズル70の下端と、基板保持装置36によって保持された回路基板34の上面との間の距離(以下、「最大離間距離」と記載する場合がある)は、31mmとされている。このため、吸着ノズル70による装着作業時には、高さ寸法が15mm以下の電子部品の回路基板34への装着作業が推奨されている。これは、例えば、図に示すように、回路基板34上に高さ寸法が15mmの電子部品110が装着されている際に、高さ寸法が15mmの電子部品110を保持した吸着ノズル70を回路基板上で移動させても、1mmのクリアランスが確保されるため、回路基板34に装着された電子部品110と、吸着ノズル70によって保持された電子部品110とが接触しないためである。 Specifically, when the suction nozzle 70 mounted on the mounting head 24 rises most when the electronic component is transported from the supply position to the mounting position, the lower end of the suction nozzle 70 as shown in FIG. And the upper surface of the circuit board 34 held by the board holding device 36 (hereinafter, sometimes referred to as “maximum separation distance”) is 31 mm. For this reason, at the time of mounting work by the suction nozzle 70, mounting work of an electronic component having a height dimension of 15 mm or less to the circuit board 34 is recommended. For example, as shown in the drawing, when an electronic component 110 having a height of 15 mm is mounted on a circuit board 34, the suction nozzle 70 holding the electronic component 110 having a height of 15 mm is connected to the circuit. This is because a 1 mm clearance is ensured even when moved on the substrate, so that the electronic component 110 mounted on the circuit board 34 does not contact the electronic component 110 held by the suction nozzle 70.
 しかしながら、高さ寸法が15mmを超える電子部品110の回路基板34への装着作業を実行しなければならない場合がある。このような場合には、回路基板34に装着された電子部品110の高さ寸法と、吸着ノズル70に保持された電子部品110の高さ寸法との合計が、最大離間距離より小さくなれければ、回路基板34に装着された電子部品110と、吸着ノズル70に保持された電子部品110とが接触してしまう。実際は、回路基板34に装着された電子部品110と、吸着ノズル70に保持された電子部品110との間にある程度のクリアランスも必要である。このため、例えば1mmのクリアランスを設けるとした場合に、図に示すように、回路基板34に高さ寸法が17mmの電子部品110が装着されている際には、高さ寸法が13mm以下の電子部品110を保持した吸着ノズル70であれば、電子部品同士の接触を回避できる。また、例えば、図に示すように、回路基板34に高さ寸法が19mmの電子部品110が装着されている際には、高さ寸法が11mm以下の電子部品110を保持した吸着ノズル70であれば、電子部品同士の接触を回避できる。さらに言えば、例えば、図に示すように、回路基板34に高さ寸法が20mmの電子部品110が装着されている際には、高さ寸法が10mm以下の電子部品110を保持した吸着ノズル70であれば、電子部品同士の接触を回避できる。 However, there is a case where the mounting work of the electronic component 110 having a height dimension exceeding 15 mm to the circuit board 34 has to be executed. In such a case, if the sum of the height dimension of the electronic component 110 mounted on the circuit board 34 and the height dimension of the electronic component 110 held by the suction nozzle 70 can be smaller than the maximum separation distance. The electronic component 110 mounted on the circuit board 34 comes into contact with the electronic component 110 held by the suction nozzle 70. Actually, a certain amount of clearance is also required between the electronic component 110 mounted on the circuit board 34 and the electronic component 110 held by the suction nozzle 70. Therefore, for example, when a clearance of 1 mm is provided, as shown in the figure, when an electronic component 110 having a height of 17 mm is mounted on the circuit board 34, an electronic having a height of 13 mm or less is mounted. If the suction nozzle 70 holds the component 110, it is possible to avoid contact between the electronic components. For example, as shown in the drawing, when the electronic component 110 having a height dimension of 19 mm is mounted on the circuit board 34, the suction nozzle 70 holding the electronic component 110 having a height dimension of 11 mm or less may be used. Thus, contact between electronic components can be avoided. Further, for example, as shown in the figure, when the electronic component 110 having a height dimension of 20 mm is mounted on the circuit board 34, the suction nozzle 70 holding the electronic component 110 having a height dimension of 10 mm or less. If so, contact between electronic components can be avoided.
 このようなことに鑑みて、電子部品装着機10では、吸着ノズル70によって1枚の回路基板34に装着される全ての電子部品(以下、「全対象部品」と記載する場合がある)の各々の高さ寸法と、最大離間距離との関係に基づいて、全対象部品の装着作業手順(以下、「作業手順」と略して記載する場合がある)が設定される。具体的には、全対象部品の中から、高さ寸法が最も大きな電子部品(以下、「最大高さ部品」と記載する場合がある)を抽出し、最大離間距離から最大高さ部品の高さ寸法を減じた値を、第1判断値に設定する。そして、全対象部品の中から、高さ寸法が第1判断値未満の電子部品を抽出し、抽出された電子部品を第1タイプに分類する。 In view of such a situation, in the electronic component mounting machine 10, each of all electronic components (hereinafter sometimes referred to as “all target components”) mounted on one circuit board 34 by the suction nozzle 70. On the basis of the relationship between the height dimension and the maximum separation distance, a mounting work procedure for all target components (hereinafter, may be abbreviated as “work procedure”) is set. Specifically, an electronic component having the largest height dimension (hereinafter, referred to as “maximum height component” in some cases) is extracted from all target components, and the maximum height component height is extracted from the maximum separation distance. The value obtained by subtracting the size is set as the first judgment value. Then, an electronic component whose height dimension is less than the first determination value is extracted from all the target components, and the extracted electronic component is classified into the first type.
 例えば、図4に示す回路基板34の生産が予定されている場合には、回路基板34への装着予定の全対象部品は、18個の電子部品110a~110rであり、最大高さ部品は、高さ寸法が20mmの電子部品110a,110b,110cである。このため、第1判断値は、11mm(最大離間距離(31mm)-最大高さ部品の高さ寸法(20mm))となり、高さ寸法が、11mm未満の電子部品110が、第1タイプの電子部品110として抽出される。つまり、9個の電子部品110j,110k,110l,110m,110n,110o,110p,110q,110rが、第1タイプに分類される。 For example, when the production of the circuit board 34 shown in FIG. 4 is scheduled, all target parts to be mounted on the circuit board 34 are 18 electronic parts 110a to 110r, and the maximum height parts are The electronic components 110a, 110b, and 110c have a height dimension of 20 mm. Therefore, the first judgment value is 11 mm (maximum separation distance (31 mm) −maximum height of component height (20 mm)), and the electronic component 110 having a height dimension of less than 11 mm is the first type electronic component. Extracted as part 110. That is, nine electronic components 110j, 110k, 110l, 110m, 110n, 110o, 110p, 110q, and 110r are classified into the first type.
 この第1タイプに分類された電子部品110の高さ寸法(11mm未満)と、最大高さ部品の高さ寸法(20mm)とを合計した値(31mm未満)は、最大離間距離(31mm)より小さい。このため、第1タイプに分類された電子部品110を保持した装着ヘッド24を、最大高さ部品の装着された回路基板34の上方において任意の位置に移動させても、電子部品同士は接触しない。つまり、第1タイプに分類された電子部品の装着時には、電子部品の装着順、および、電子部品を保持した装着ヘッド24の移動経路を考慮する必要はない。このため、第1タイプに分類された電子部品の装着順および、移動経路を含む作業手順は、回路基板34に対する装着作業のタクトタイムが最短となるように設定される。なお、装着ヘッド24の移動経路は、テープフィーダ80によって電子部品が供給される位置から、電子部品の装着予定位置まで、装着ヘッド24が移動装置22によって移動させられる経路であり、テープフィーダ80は、Y軸方向において回路基板34よりも手前側(図4において回路基板34の下方)に配置されている。つまり、回路基板34に装着される電子部品は、装着ヘッド24に保持された状態で、図の下方から上方に向かって運ばれる。 The total value (less than 31 mm) of the height dimension (less than 11 mm) of the electronic component 110 classified as the first type and the height dimension (less than 20 mm) of the maximum height component is based on the maximum separation distance (31 mm). small. Therefore, even if the mounting head 24 holding the electronic component 110 classified as the first type is moved to an arbitrary position above the circuit board 34 on which the maximum height component is mounted, the electronic components do not contact each other. . That is, when mounting the electronic component classified as the first type, it is not necessary to consider the mounting order of the electronic components and the movement path of the mounting head 24 holding the electronic components. For this reason, the order of mounting the electronic components classified as the first type and the work procedure including the movement path are set so that the tact time of the mounting work on the circuit board 34 is minimized. The moving path of the mounting head 24 is a path through which the mounting head 24 is moved by the moving device 22 from the position where the electronic component is supplied by the tape feeder 80 to the planned mounting position of the electronic component. In the Y-axis direction, they are disposed on the near side of the circuit board 34 (below the circuit board 34 in FIG. 4). That is, the electronic component mounted on the circuit board 34 is carried from the lower side to the upper side of the drawing while being held by the mounting head 24.
 なお、上述したように、第1判断値を設定してもよく、最大離間距離から最大高さ部品の高さ寸法を減じた値に基づいて、さらに何らかの処理がなされた結果、導き出された値を第1判断値として設定してもよい。例えば、最大離間距離から最大高さ部品の高さ寸法を減じた値から、所定のクリアランス値をさらに減じた値を第1判断値として設定してもよい。また、上記説明では、電子部品が全く装着されていない状態の回路基板34が、電子部品装着機10に搬入された場合について説明したが、電子部品装着機10の上流に別の電子部品装着機が配置され、いくつかの電子部品が既に装着された状態の回路基板34が、電子部品装着機10に搬入される場合には、電子部品装着機10における「最大高さ部品」の抽出は、吸着ノズル70によって1枚の回路基板34に装着される全ての電子部品と、上流の電子部品装着機によって回路基板34に既に装着された電子部品とを加えた中から抽出してもよい。 As described above, the first determination value may be set, and a value derived as a result of further processing based on a value obtained by subtracting the height dimension of the maximum height component from the maximum separation distance. May be set as the first determination value. For example, a value obtained by further subtracting a predetermined clearance value from a value obtained by subtracting the height dimension of the maximum height component from the maximum separation distance may be set as the first determination value. In the above description, the circuit board 34 in which no electronic component is mounted has been described as being carried into the electronic component mounting machine 10, but another electronic component mounting machine is located upstream of the electronic component mounting machine 10. Is placed, and the circuit board 34 in which several electronic components are already mounted is carried into the electronic component mounting machine 10, the extraction of the “maximum height component” in the electronic component mounting machine 10 is You may extract from all the electronic components with which the suction nozzle 70 was mounted | worn with one circuit board 34, and the electronic component already mounted | worn with the circuit board 34 by the upstream electronic component mounting machine.
 一方、第1タイプに分類されなかった電子部品110の高さ寸法(11mm以上)と、最大高さ部品の高さ寸法(20mm)とを合計した値(31mm以上)は、最大離間距離(31mm)以上である。このため、第1タイプに分類されなかった電子部品110を保持した装着ヘッド24を、最大高さ部品の装着された回路基板34の上方において任意の位置に移動させた場合には、電子部品同士が接触する虞がある。なお、高さ寸法が11mmの電子部品110を保持した装着ヘッド24を、最大高さ部品の装着された回路基板34の上方において任意の位置に移動させた場合には、高さ寸法が11mmの電子部品110の下面と最大高さ部品の上面との間に、クリアランスが無いため、それらは摺接する虞がある。 On the other hand, the total value (31 mm or more) of the height dimension (11 mm or more) of the electronic component 110 not classified as the first type and the height dimension (20 mm or more) of the maximum height component is the maximum separation distance (31 mm). ) That's it. Therefore, when the mounting head 24 holding the electronic component 110 that is not classified as the first type is moved to an arbitrary position above the circuit board 34 on which the maximum height component is mounted, the electronic components are There is a risk of contact. When the mounting head 24 holding the electronic component 110 having a height dimension of 11 mm is moved to an arbitrary position above the circuit board 34 on which the maximum height component is mounted, the height dimension is 11 mm. Since there is no clearance between the lower surface of the electronic component 110 and the upper surface of the maximum height component, they may come into sliding contact.
 このため、第1タイプに分類されなかった電子部品110、つまり、高さ寸法が第1判断値(11mm)以上の電子部品110の装着作業時に、装着ヘッド24の移動経路を考慮することで、装着ヘッド24に保持された電子部品と、回路基板34に装着された電子部品との接触を回避できるか否かが判断される。そして、電子部品同士の接触を回避できると判断された電子部品は、第2タイプに分類される。ただし、例えば、回路基板34の上方を除く箇所において、装着ヘッド24をX軸方向とY軸方向との両方に移動させて、回路基板34の上方を迂回させた場合には、装着ヘッド24の移動経路が長くなり、タクトタイムが長くなる虞がある。このため、回路基板34の上方を除く箇所において、装着ヘッド24をX軸方向とY軸方向との何れか一方に移動させ、その後に、回路基板34の上方において、装着ヘッド24を装着予定位置までX軸方向とY軸方向との他方に移動させることで、電子部品同士の接触を回避できるか否かが判断される。 For this reason, by considering the movement path of the mounting head 24 when mounting the electronic component 110 that is not classified into the first type, that is, the electronic component 110 whose height dimension is equal to or greater than the first determination value (11 mm), It is determined whether or not contact between the electronic component held by the mounting head 24 and the electronic component mounted on the circuit board 34 can be avoided. And the electronic component judged to be able to avoid contact between electronic components is classified into the 2nd type. However, for example, when the mounting head 24 is moved in both the X-axis direction and the Y-axis direction at positions other than the upper side of the circuit board 34 to bypass the upper side of the circuit board 34, the mounting head 24 There is a possibility that the movement route becomes long and the tact time becomes long. For this reason, the mounting head 24 is moved to either one of the X-axis direction and the Y-axis direction at a place other than the upper side of the circuit board 34, and then the mounting head 24 is placed at the planned mounting position above the circuit board 34. It is determined whether or not contact between the electronic components can be avoided by moving to the other of the X-axis direction and the Y-axis direction.
 例えば、図4に示す回路基板34では、回路基板34の上方を除く箇所において、装着ヘッド24をX軸方向に移動させ、その後に、回路基板34の上方において、装着ヘッド24を装着予定位置までY軸方向に移動させることで、電子部品同士の接触を回避できるか否かが判断される。そして、電子部品同士の接触を回避できると判断された電子部品は、第2タイプに分類される。つまり、装着作業の対象となる電子部品(第1タイプに分類されなかった電子部品のうちの任意のひとつの電子部品)(以下、「作業対象部品」と記載する場合がある)を除く他の全ての電子部品が回路基板34に装着された状態で、作業対象部品の装着予定位置の上方をY軸方向に、作業対象部品を保持した装着ヘッド24を移動させた場合に、回路基板34に装着された電子部品に接触しない作業対象部品が、第2タイプに分類される。 For example, in the circuit board 34 shown in FIG. 4, the mounting head 24 is moved in the X-axis direction at locations other than the upper side of the circuit board 34, and then the mounting head 24 is moved to the mounting target position above the circuit board 34. It is determined whether or not contact between electronic components can be avoided by moving in the Y-axis direction. And the electronic component judged to be able to avoid contact between electronic components is classified into the 2nd type. In other words, other than the electronic parts to be subjected to the mounting work (any one of the electronic parts not classified as the first type) (hereinafter, may be referred to as “work target parts”) When all the electronic components are mounted on the circuit board 34, the mounting head 24 holding the work target component is moved in the Y-axis direction above the planned mounting position of the work target component. Work target parts that do not contact the mounted electronic parts are classified as the second type.
 具体的には、最大離間距離から作業対象部品の高さ寸法を減じた値を第2判断値に設定し、作業対象部品の装着予定位置のY軸方向に、高さ寸法が第2判断値以上の電子部品の装着が予定されているか否かが判断される。例えば、図4に示すように、第1タイプに分類されていない電子部品のうちの電子部品110d,110e,110fの高さ寸法は、11mmであるため、電子部品110d,110e,110fのいずれかを作業対象部品とした場合の第2判断値は、20mm(最大離間距離(31mm)-11mm)である。そして、電子部品110d,110e,110fの装着予定位置のY軸方向に、高さ寸法が20mm以上の電子部品の装着が予定されているか否かを判断すると、電子部品110d,110e,110fの装着予定位置のY軸方向に、高さ寸法が20mm以上の電子部品の装着は予定されていない。つまり、電子部品110d,110e,110fを除く他の全ての電子部品が回路基板34に装着された状態で、電子部品110d,110e,110fの装着予定位置の上方をY軸方向に、電子部品110d,110e,110fを保持した装着ヘッド24を移動させても、電子部品同士は接触しない。このため、電子部品110d,110e,110fは、第2タイプに分類される。 Specifically, a value obtained by subtracting the height dimension of the work target component from the maximum separation distance is set as the second determination value, and the height dimension is set to the second determination value in the Y-axis direction of the planned mounting position of the work target component. It is determined whether or not the mounting of the electronic components is scheduled. For example, as shown in FIG. 4, since the height dimension of the electronic components 110d, 110e, and 110f among the electronic components not classified into the first type is 11 mm, any one of the electronic components 110d, 110e, and 110f is used. The second determination value when the component is the work target component is 20 mm (maximum separation distance (31 mm) -11 mm). When it is determined whether or not an electronic component having a height dimension of 20 mm or more is planned to be mounted in the Y-axis direction of the planned mounting positions of the electronic components 110d, 110e, and 110f, the electronic components 110d, 110e, and 110f are mounted. There is no plan to mount an electronic component having a height dimension of 20 mm or more in the Y-axis direction of the planned position. That is, in a state where all other electronic components except the electronic components 110d, 110e, and 110f are mounted on the circuit board 34, the electronic component 110d is positioned above the planned mounting position of the electronic components 110d, 110e, and 110f in the Y-axis direction. , 110e, 110f, even if the mounting head 24 is moved, the electronic components do not contact each other. For this reason, the electronic components 110d, 110e, and 110f are classified into the second type.
 なお、上述したように、第2判断値を設定してもよく、最大離間距離から作業対象部品の高さ寸法を減じた値に基づいて、さらに何らかの処理がなされた結果、導き出された値を第2判断値として設定してもよい。例えば、最大離間距離から作業対象部品の高さ寸法を減じた値から、所定のクリアランス値をさらに減じた値を第2判断値として設定してもよい。 As described above, the second determination value may be set, and a value obtained as a result of further processing based on a value obtained by subtracting the height dimension of the work target component from the maximum separation distance is obtained as a result. You may set as a 2nd judgment value. For example, a value obtained by further subtracting a predetermined clearance value from a value obtained by subtracting the height dimension of the work target component from the maximum separation distance may be set as the second determination value.
 第2タイプに分類された電子部品110の装着時には、上述した移動経路に沿って装着ヘッド24を装着予定位置まで移動させることで、電子部品同士の接触を回避できる。このため、第2タイプに分類された電子部品の作業手順が設定される際には、装着ヘッド24の移動経路が、回路基板34の上方を除く箇所において、装着ヘッド24をX軸方向に移動させ、その後に、回路基板34の上方において、装着ヘッド24を装着予定位置までY軸方向に移動させる経路に設定される。なお、第2タイプに分類された電子部品の装着時には、電子部品の装着順を考慮する必要はないため、第2タイプに分類された電子部品の装着順は、回路基板34に対する装着作業のタクトタイムが最短となるように設定される。 When the electronic component 110 classified as the second type is mounted, the contact between the electronic components can be avoided by moving the mounting head 24 to the planned mounting position along the movement path described above. For this reason, when the work procedure of the electronic component classified as the second type is set, the mounting head 24 moves in the X-axis direction at a place where the moving path of the mounting head 24 is not above the circuit board 34. After that, the path is set above the circuit board 34 to move the mounting head 24 in the Y-axis direction to the mounting position. Note that when mounting electronic components classified as the second type, it is not necessary to consider the mounting order of the electronic components. Therefore, the mounting order of the electronic components classified as the second type is the tact of mounting work on the circuit board. The time is set to be the shortest.
 なお、図4に示すように、電子部品110a,110b,110cの高さ寸法は、20mmであるため、電子部品110a,110b,110cのいずれかを作業対象部品とした場合の第2判断値は、11mm(最大離間距離(31mm)-20mm)である。そして、電子部品110a,110b,110cの装着予定位置のY軸方向に、高さ寸法が11mm以上の電子部品の装着が予定されているか否かを判断すると、電子部品110a,110b,110cの装着予定位置のY軸方向に、高さ寸法が13mmの電子部品110g,110h,110iの装着が予定されている。つまり、電子部品110a,110b,110cの装着作業時に装着ヘッド24の移動経路を考慮しても、電子部品同士の接触を回避できない。このため、電子部品110a,110b,110cは、第2タイプに分類されない。 As shown in FIG. 4, since the height dimension of the electronic components 110a, 110b, and 110c is 20 mm, the second judgment value when any of the electronic components 110a, 110b, and 110c is a work target component is 11 mm (maximum separation distance (31 mm) −20 mm). When it is determined whether or not an electronic component having a height dimension of 11 mm or more is planned to be mounted in the Y-axis direction of the planned mounting positions of the electronic components 110a, 110b, and 110c, the electronic components 110a, 110b, and 110c are mounted. The electronic components 110g, 110h, and 110i having a height dimension of 13 mm are scheduled to be mounted in the Y-axis direction of the planned position. That is, contact between the electronic components cannot be avoided even if the movement path of the mounting head 24 is taken into account when the electronic components 110a, 110b, and 110c are mounted. For this reason, the electronic components 110a, 110b, and 110c are not classified into the second type.
 また、電子部品110g,110h,110iの高さ寸法は、13mmであるため、電子部品110g,110h,110iのいずれかを作業対象部品とした場合の第2判断値は、18mm(最大離間距離(31mm)-13mm)である。そして、電子部品110g,110h,110iの装着予定位置のY軸方向に、高さ寸法が18mm以上の電子部品の装着が予定されているか否かを判断すると、電子部品110g,110h,110iの装着予定位置のY軸方向に、高さ寸法が20mmの電子部品110a,110b,110cの装着が予定されている。つまり、電子部品110g,110h,110iの装着作業時に装着ヘッド24の移動経路を考慮しても、電子部品同士の接触を回避できない。このため、電子部品110g,110h,110iは、第2タイプに分類されない。 Moreover, since the height dimension of the electronic components 110g, 110h, and 110i is 13 mm, the second judgment value when any of the electronic components 110g, 110h, and 110i is a work target component is 18 mm (maximum separation distance ( 31 mm) -13 mm). When it is determined whether or not an electronic component having a height dimension of 18 mm or more is planned to be mounted in the Y-axis direction of the planned mounting positions of the electronic components 110g, 110h, and 110i, the electronic components 110g, 110h, and 110i are mounted. The electronic components 110a, 110b, and 110c having a height dimension of 20 mm are scheduled to be mounted in the Y-axis direction of the planned position. That is, contact between the electronic components cannot be avoided even if the movement path of the mounting head 24 is taken into account when the electronic components 110g, 110h, and 110i are mounted. For this reason, the electronic components 110g, 110h, and 110i are not classified into the second type.
 第1タイプにも第2タイプにも分類されなかった電子部品110の装着作業時には、上述したように、装着ヘッド24の移動経路を考慮しても、第1タイプにも第2タイプにも分類されなかった電子部品110同士で接触する虞がある。具体的には、第1タイプにも第2タイプにも分類されなかった電子部品110を第3タイプとした場合には、電子部品110a,110b,110c,110g,110h,110iが第3タイプの電子部品となるが、例えば、電子部品110cの装着作業時に、回路基板34に、既に、電子部品110c以外の第3タイプの電子部品110a、110b、110g、110h、110i等が装着されている場合には、装着ヘッド24に保持された電子部品110cと、回路基板34に装着された電子部品110a、110b、110g、110h、110i等とが接触する。つまり、第3タイプの電子部品を保持した装着ヘッド24が、テープフィーダ80による電子部品の供給位置から回路基板34上の装着予定位置まで移動する際の移動経路上に、別の第3タイプの電子部品110が装着されている場合には、装着ヘッド24に保持された電子部品110と、回路基板34に装着された電子部品110とが接触する。 When mounting the electronic component 110 that is not classified into the first type or the second type, as described above, even if the moving path of the mounting head 24 is taken into consideration, the electronic component 110 is classified into the first type and the second type. There is a risk of contact between the electronic components 110 that have not been performed. Specifically, when the electronic component 110 that is not classified as the first type or the second type is the third type, the electronic components 110a, 110b, 110c, 110g, 110h, and 110i are the third type. For example, when the electronic component 110c is mounted, the third type electronic components 110a, 110b, 110g, 110h, 110i, etc. other than the electronic component 110c are already mounted on the circuit board 34. The electronic component 110c held by the mounting head 24 and the electronic components 110a, 110b, 110g, 110h, 110i mounted on the circuit board 34 come into contact with each other. That is, another mounting type 24 on the moving path when the mounting head 24 holding the electronic component of the third type moves from the supply position of the electronic component by the tape feeder 80 to the planned mounting position on the circuit board 34. When the electronic component 110 is mounted, the electronic component 110 held by the mounting head 24 and the electronic component 110 mounted on the circuit board 34 come into contact with each other.
 このため、第3タイプの電子部品110が、回路基板34上のテープフィーダ80による電子部品の供給位置から最も離れた位置、つまり、図4に示す回路基板34では、電子部品110cの装着予定位置から順番に、電子部品の供給位置に向かって装着されることで、第3タイプの電子部品同士の接触を回避することが可能である。このようなことに鑑みて、第3タイプの電子部品の作業手順が設定される際には、第3タイプの装着順が、電子部品110c,110i,110b,110h,110a,110gの順に設定される。 For this reason, the third type electronic component 110 is located farthest from the electronic component supply position by the tape feeder 80 on the circuit board 34, that is, in the circuit board 34 shown in FIG. The third type electronic components can be prevented from contacting each other by being mounted in order from the electronic component supply position. In view of the above, when the work procedure of the third type electronic component is set, the mounting order of the third type is set in the order of the electronic components 110c, 110i, 110b, 110h, 110a, 110g. The
 なお、第3タイプの電子部品の装着作業時に、回路基板34に第2タイプの電子部品が装着されている場合には、装着ヘッド24に保持された第3タイプの電子部品と、回路基板34に装着された第2タイプの電子部品とが接触する虞がある。具体的には、例えば、回路基板34に第2タイプの電子部品110d,110e等が装着されている場合に、第3タイプの電子部品110cを保持した装着ヘッド24が回路基板34上において任意の位置に移動すると、装着ヘッド24に保持された電子部品110cと、回路基板34に装着された電子部品110d,110e等とが接触する虞がある。ただし、回路基板34に電子部品110d,110e等が装着されていても、電子部品110cを保持した装着ヘッド24を、回路基板34上において、電子部品110cの装着予定位置の上方をY軸方向にのみ移動させる際には、電子部品同士の接触を回避することが可能である。 When the second type electronic component is mounted on the circuit board 34 during the mounting operation of the third type electronic component, the third type electronic component held by the mounting head 24 and the circuit board 34 are mounted. There is a risk of contact with the second type electronic component mounted on the. Specifically, for example, when the second type electronic components 110d, 110e and the like are mounted on the circuit board 34, the mounting head 24 holding the third type electronic component 110c is arbitrarily connected to the circuit board 34. When moved to the position, the electronic component 110c held by the mounting head 24 may come into contact with the electronic components 110d and 110e mounted on the circuit board 34. However, even if the electronic components 110d and 110e are mounted on the circuit board 34, the mounting head 24 holding the electronic component 110c is placed on the circuit board 34 above the planned mounting position of the electronic component 110c in the Y-axis direction. When only moving, it is possible to avoid contact between electronic components.
 このため、回路基板34に第2タイプの電子部品が装着された後に、装着作業が実行される第3タイプの電子部品の作業手順が設定される際には、装着順だけでなく、装着ヘッド24の回路基板34上での移動経路が、装着予定位置の上方をY軸方向にのみ移動する経路に設定される。なお、回路基板34に第2タイプの電子部品が装着される前に、装着作業が実行される第3タイプの電子部品の作業手順が設定される際には、装着順が上述した順番に従って設定され、装着ヘッド24の移動経路は、回路基板34に対する装着作業のタクトタイムが最短となるように設定される。 For this reason, when the work procedure of the third type electronic component in which the mounting operation is performed after the second type electronic component is mounted on the circuit board 34, not only the mounting order but also the mounting head The movement path on the 24 circuit boards 34 is set to a path that moves only in the Y-axis direction above the planned mounting position. In addition, when the work procedure of the third type electronic component to be mounted is set before the second type electronic component is mounted on the circuit board 34, the mounting order is set according to the above-described order. The movement path of the mounting head 24 is set so that the tact time of the mounting operation on the circuit board 34 is the shortest.
 また、図4に示す回路基板34と異なる回路基板34を図5に示す。図5の回路基板34への装着予定の全対象部品は、電子部品110b1,110e1,110k1を除いて、図4の回路基板34への装着予定の全対象部品と同じである。電子部品110b1は、図4の電子部品110bよりX軸方向に長い部品であり、電子部品110e1,110k1は、図4の電子部品110e,110kよりX軸方向に短い部品である。このため、電子部品110d,110fは、図4の回路基板34では、第2タイプに分類されていたが、図5の回路基板34では、第3タイプに分類される。 FIG. 5 shows a circuit board 34 different from the circuit board 34 shown in FIG. All the target components to be mounted on the circuit board 34 in FIG. 5 are the same as all target components to be mounted on the circuit board 34 in FIG. 4 except for the electronic components 110b1, 110e1, and 110k1. The electronic component 110b1 is longer in the X-axis direction than the electronic component 110b in FIG. 4, and the electronic components 110e1 and 110k1 are shorter in the X-axis direction than the electronic components 110e and 110k in FIG. Therefore, the electronic components 110d and 110f are classified as the second type in the circuit board 34 of FIG. 4, but are classified as the third type in the circuit board 34 of FIG.
 詳しくは、例えば、図5に示すように、電子部品110d,110fの高さ寸法は、11mmであるため、第1判断値(11mm)未満でないため、第1タイプに分類されない。また、電子部品110d,110fのいずれかを作業対象部品とした場合の第2判断値は、20mm(最大離間距離(31mm)-11mm)である。そして、電子部品110d,110fの装着予定位置のY軸方向に、高さ寸法が20mm以上の電子部品の装着が予定されているか否かを判断すると、電子部品110d,110fの装着予定位置のY軸方向に、高さ寸法が20mmの電子部品110b1の装着が予定されている。このため、電子部品110d,110fは、第2タイプに分類されず、第3タイプに分類される。なお、図5の回路基板34への装着予定の全対象部品は、電子部品110d,110fを除いて、図4の回路基板34への装着予定の全対象部品と同じタイプに分類される。 More specifically, for example, as shown in FIG. 5, the height dimensions of the electronic components 110d and 110f are 11 mm and are not less than the first determination value (11 mm), and thus are not classified into the first type. Further, the second determination value when any one of the electronic components 110d and 110f is a work target component is 20 mm (maximum separation distance (31 mm) −11 mm). When it is determined whether or not an electronic component having a height dimension of 20 mm or more is planned to be installed in the Y-axis direction of the planned mounting position of the electronic components 110d and 110f, the Y of the planned mounting position of the electronic components 110d and 110f is determined. In the axial direction, mounting of the electronic component 110b1 having a height dimension of 20 mm is scheduled. For this reason, the electronic components 110d and 110f are not classified into the second type, but are classified into the third type. All the target components scheduled to be mounted on the circuit board 34 in FIG. 5 are classified into the same type as all target components scheduled to be mounted on the circuit board 34 in FIG. 4 except for the electronic components 110d and 110f.
 また、図4及び図5に示す回路基板34と異なる回路基板34を図6に示す。図6の回路基板34への装着予定の全対象部品は、電子部品110c1を除いて、図4の回路基板34への装着予定の全対象部品と同じである。電子部品110c1は、図4の電子部品110cより高さ寸法が低い部品であるが、図4の電子部品110cと同様に、第3タイプに分類される。 FIG. 6 shows a circuit board 34 different from the circuit board 34 shown in FIGS. All the target components scheduled to be mounted on the circuit board 34 in FIG. 6 are the same as all target components scheduled to be mounted on the circuit board 34 in FIG. 4 except for the electronic component 110c1. The electronic component 110c1 is a component having a height dimension lower than that of the electronic component 110c in FIG. 4, but is classified into the third type, like the electronic component 110c in FIG.
 詳しくは、電子部品110c1の高さ寸法は、11mmであるため、第1判断値(11mm)未満でないため、第1タイプに分類されない。また、電子部品110c1を作業対象部品とした場合の第2判断値は、20mm(最大離間距離(31mm)-11mm)である。そして、電子部品110c1の装着予定位置のY軸方向に、高さ寸法が20mm以上の電子部品の装着が予定されているか否かを判断すると、電子部品110c1の装着予定位置のY軸方向に、高さ寸法が20mmの電子部品110a,110bの装着が予定されている。このため、電子部品110c1は、第2タイプに分類されず、第3タイプに分類される。 Specifically, since the height dimension of the electronic component 110c1 is 11 mm, it is not less than the first determination value (11 mm), and thus is not classified into the first type. When the electronic component 110c1 is a work target component, the second determination value is 20 mm (maximum separation distance (31 mm) -11 mm). Then, when it is determined whether or not an electronic component with a height dimension of 20 mm or more is planned to be mounted in the Y-axis direction of the planned mounting position of the electronic component 110c1, the Y-axis direction of the planned mounting position of the electronic component 110c1 is determined. Mounting of electronic components 110a and 110b having a height dimension of 20 mm is scheduled. For this reason, the electronic component 110c1 is not classified into the second type, but is classified into the third type.
 しかしながら、電子部品110c1は、他の第3タイプの電子部品110a,110b等が装着された後であっても、電子部品110c1を保持した装着ヘッド24を、回路基板34の上方において、Y軸方向だけでなく、X軸方向に移動させることで、電子部品110c1と、回路基板34に装着された第3タイプの電子部品110a,110bとの衝突を回避することが可能である。 However, the electronic component 110c1 is configured so that the mounting head 24 holding the electronic component 110c1 is placed above the circuit board 34 in the Y-axis direction even after other third type electronic components 110a and 110b are mounted. In addition, by moving in the X-axis direction, it is possible to avoid collision between the electronic component 110c1 and the third type electronic components 110a and 110b mounted on the circuit board 34.
 具体的には、回路基板34に電子部品110a,110bが装着されている場合に、電子部品110c1を保持した装着ヘッド24を、回路基板34の上方を除く箇所において、電子部品110a,110bの装着予定位置のY軸方向に重ならない位置まで、X軸方向に移動させる。そして、電子部品110c1を保持した装着ヘッド24を、回路基板34の上方において、電子部品110c1の装着予定位置のX軸方向に重なる位置まで、Y軸方向に移動させる。さらに、電子部品110c1を保持した装着ヘッド24を、回路基板34の上方において、電子部品110c1の装着予定位置まで、X軸方向に移動させる。これにより、電子部品110c1を電子部品110a,110bに接触させることなく、回路基板34に装着することが可能となる。 Specifically, when the electronic components 110 a and 110 b are mounted on the circuit board 34, the mounting head 24 holding the electronic component 110 c 1 is mounted on the electronic components 110 a and 110 b at locations other than above the circuit board 34. Move in the X-axis direction to a position that does not overlap the Y-axis direction of the planned position. Then, the mounting head 24 holding the electronic component 110c1 is moved in the Y-axis direction above the circuit board 34 to a position overlapping the X-axis direction of the planned mounting position of the electronic component 110c1. Further, the mounting head 24 holding the electronic component 110c1 is moved in the X-axis direction above the circuit board 34 to the mounting position of the electronic component 110c1. As a result, the electronic component 110c1 can be mounted on the circuit board 34 without being brought into contact with the electronic components 110a and 110b.
 このため、第3タイプに分類可能な電子部品であっても、装着作業時に、装着ヘッド24を、回路基板34の上方において、Y軸方向だけでなく、X軸方向に移動させることで、電子部品同士の衝突を回避できる場合には、第3タイプではなく、第4タイプに分類される。そして、第4タイプに分類された電子部品の作業手順が設定される際に、装着ヘッド24の移動経路が、回路基板34の上方を除く箇所において、装着ヘッド24をX軸方向に移動させ、その後に、回路基板34の上方において、電子部品同士の衝突を回避するように、装着ヘッド24を装着予定位置までY軸方向およびX軸方向に移動させる経路に設定される。なお、第4タイプに分類された電子部品の装着時には、電子部品の装着順を考慮する必要はないため、第4タイプに分類された電子部品の装着順は、回路基板34に対する装着作業のタクトタイムが最短となるように設定される。 For this reason, even if the electronic component can be classified into the third type, the mounting head 24 is moved not only in the Y-axis direction but also in the X-axis direction above the circuit board 34 during the mounting operation. When collision between parts can be avoided, it is classified into the fourth type instead of the third type. Then, when the work procedure of the electronic component classified as the fourth type is set, the mounting head 24 moves in the X-axis direction at a place where the moving path of the mounting head 24 is not above the circuit board 34, After that, a path for moving the mounting head 24 in the Y-axis direction and the X-axis direction to the planned mounting position is set above the circuit board 34 so as to avoid collision between the electronic components. Note that when mounting electronic components classified as the fourth type, it is not necessary to consider the mounting order of the electronic components. Therefore, the mounting order of the electronic components classified as the fourth type is the tact of mounting work on the circuit board 34. The time is set to be the shortest.
 上述したように、全対象部品を第1タイプ~第4タイプの何れかに分類し、分類されたタイプに応じて作業手順を設定することで、高さ寸法の大きな電子部品を装着する必要のある回路基板の生産時において、電子部品同士の接触を回避するとともに、装着作業のタクトタイムを短くすることが可能となる。 As described above, all target parts are classified into one of the first type to the fourth type, and the work procedure is set according to the classified type, so that it is necessary to mount an electronic part having a large height dimension. During the production of a circuit board, it is possible to avoid contact between electronic components and to shorten the tact time of the mounting operation.
 <制御プログラム>
 上述した作業手順の設定は、図7にフローチャートを示す最適化プログラムが実行されることで行われる。最適化プログラムを実行する最適化装置(図2参照)112は、制御装置100のコントローラ102に設けられている。
<Control program>
The work procedure described above is set by executing the optimization program shown in the flowchart of FIG. An optimization device (see FIG. 2) 112 that executes the optimization program is provided in the controller 102 of the control device 100.
 最適化プログラムでは、図7に示すように、ステップ100(以下、単に「S100」と略す。他のステップについても同様とする)において、最適化装置112は、作業対象部品の高さ寸法が第1判断値より小さいか否かを判断する。作業対象部品の高さ寸法が第1判断値より小さい場合(S100のYES)には、S102に進む。S102において、最適化装置112は、作業対象部品を第1タイプに分類し、第1タイプに応じた作業手順を設定する。そして、最適化プログラムの実行が終了する。 In the optimization program, as shown in FIG. 7, in step 100 (hereinafter simply referred to as “S100”. The same applies to other steps), the optimization device 112 determines that the height dimension of the work target component is the first. It is judged whether it is smaller than 1 judgment value. When the height dimension of the work target component is smaller than the first determination value (YES in S100), the process proceeds to S102. In S102, the optimization apparatus 112 classifies the work target component into the first type, and sets the work procedure according to the first type. Then, the execution of the optimization program ends.
 また、作業対象部品の高さ寸法が第1判断値より小さくない場合(S100のNO)には、S104に進む。S104において、最適化装置112は、作業対象部品の装着予定位置のY軸方向に高さ寸法が第2判断値以上の電子部品が存在するか否かを判断する。作業対象部品の装着予定位置のY軸方向に高さ寸法が第2判断値以上の電子部品が存在しない場合(S104のNO)には、S106に進む。S106において、最適化装置112は、作業対象部品を第2タイプに分類し、第2タイプに応じた作業手順を設定する。そして、最適化プログラムの実行が終了する。 Further, when the height dimension of the work target part is not smaller than the first judgment value (NO in S100), the process proceeds to S104. In S104, the optimization device 112 determines whether or not there is an electronic component having a height dimension equal to or larger than the second determination value in the Y-axis direction of the planned mounting position of the work target component. If there is no electronic component whose height dimension is equal to or greater than the second determination value in the Y-axis direction of the planned mounting position of the work target component (NO in S104), the process proceeds to S106. In S106, the optimization apparatus 112 classifies the work target component into the second type, and sets a work procedure according to the second type. Then, the execution of the optimization program ends.
 また、作業対象部品の装着予定位置のY軸方向に高さ寸法が第2判断値以上の電子部品が存在する場合(S104のYES)には、S108に進む。S108において、最適化装置112は、回路基板34の上方において、装着ヘッド24をX軸方向に移動させることで、電子部品同士の接触を回避できるか否かを判断する。回路基板34の上方において、装着ヘッド24をX軸方向に移動させても、電子部品同士の接触を回避できない場合(S108のNO)には、S110に進む。S110において、最適化装置112は、作業対象部品を第3タイプに分類し、第3タイプに応じた作業手順を設定する。そして、最適化プログラムの実行が終了する。 If there is an electronic component whose height dimension is equal to or greater than the second determination value in the Y-axis direction of the planned mounting position of the work target component (YES in S104), the process proceeds to S108. In S <b> 108, the optimization device 112 determines whether or not contact between electronic components can be avoided by moving the mounting head 24 in the X-axis direction above the circuit board 34. If contact between the electronic components cannot be avoided even if the mounting head 24 is moved in the X-axis direction above the circuit board 34 (NO in S108), the process proceeds to S110. In S110, the optimization apparatus 112 classifies the work target component into the third type, and sets a work procedure according to the third type. Then, the execution of the optimization program ends.
 また、回路基板34の上方において、装着ヘッド24をX軸方向に移動させれば、電子部品同士の接触を回避できる場合(S108のYES)には、S112に進む。S112において、最適化装置112は、作業対象部品を第4タイプに分類し、第4タイプに応じた作業手順を設定する。そして、最適化プログラムの実行が終了する。 If the mounting head 24 is moved in the X-axis direction above the circuit board 34 and the contact between the electronic components can be avoided (YES in S108), the process proceeds to S112. In S112, the optimization apparatus 112 classifies the work target part into the fourth type, and sets the work procedure according to the fourth type. Then, the execution of the optimization program ends.
 なお、最適化装置112は、上記処理を実行するために、図2に示すように、第1判断部114,第2判断部116,第3判断部117,作業手順設定部118を有している。第1判断部114は、S100の処理を実行する機能部、つまり、作業対象部品の高さ寸法が第1判断値より小さいか否かを判断する機能部である。第2判断部116は、S104の処理を実行する機能部、つまり、作業対象部品の装着予定位置のY軸方向に高さ寸法が第2判断値以上の電子部品が存在するか否かを判断する機能部である。第3判断部117は、S108の処理を実行する機能部、つまり、回路基板上で装着ヘッド24をX軸方向に移動させることで、電子部品同士の接触を回避できるか否かを判断する機能部である。作業手順設定部118は、S102,S106,S110,S112の処理を実行する機能部、つまり、分類されたタイプに応じて作業手順を設定する機能部である。 The optimization apparatus 112 includes a first determination unit 114, a second determination unit 116, a third determination unit 117, and a work procedure setting unit 118, as shown in FIG. Yes. The first determination unit 114 is a functional unit that executes the process of S100, that is, a functional unit that determines whether or not the height dimension of the work target component is smaller than the first determination value. The second determination unit 116 determines whether or not there is a functional unit that executes the process of S104, that is, whether or not there is an electronic component whose height dimension is equal to or greater than the second determination value in the Y-axis direction of the planned mounting position of the work target component. It is a functional part to do. The third determination unit 117 performs a process of S108, that is, a function of determining whether or not contact between electronic components can be avoided by moving the mounting head 24 on the circuit board in the X-axis direction. Part. The work procedure setting unit 118 is a functional unit that executes the processes of S102, S106, S110, and S112, that is, a functional unit that sets a work procedure according to the classified type.
 <変形例1>
 上記実施例では、1台の電子部品装着機10による装着作業の作業手順が設定されているが、複数の電子部品装着機を備えた作業システムにおいても、上記実施例と同様に、電子部品装着機毎に作業手順を設定することが可能である。具体的には、変形例1の作業システム120は、図8に示すように、8台の電子部品装着機122a~122hと統括コンピュータ123とを備えている。8台の電子部品装着機122a~122hは、X軸方向に並んで配設されている。また、各電子部品装着機122a~122hは、上記制御装置100と同じ制御装置を備えており、統括コンピュータ123は、各電子部品装着機122a~122hの制御装置と接続されている。
<Modification 1>
In the above embodiment, the work procedure of the mounting work by one electronic component mounting machine 10 is set. However, in the work system including a plurality of electronic component mounting machines, the electronic component mounting is similar to the above embodiment. It is possible to set work procedures for each machine. Specifically, the work system 120 of the first modification includes eight electronic component mounting machines 122a to 122h and a central computer 123, as shown in FIG. The eight electronic component mounting machines 122a to 122h are arranged side by side in the X-axis direction. Further, each of the electronic component mounting machines 122a to 122h includes the same control device as the control device 100, and the general computer 123 is connected to the control device of each of the electronic component mounting machines 122a to 122h.
 8台の電子部品装着機122a~122hは、殆ど同じ構成をしており、各電子部品装着機122は、図9に示すように、1対の搬送装置124,126と、移動装置128と、装着ヘッド130と、供給装置132とを備えている。搬送装置124,126,移動装置128,装着ヘッド130,供給装置132は、電子部品装着機10の搬送装置20,移動装置22,装着ヘッド24,供給装置26と略同じ構成であるため説明を省略する。ただし、電子部品装着機122は、1対の搬送装置124,126を有しているため、1台の装着ヘッド130によって、1対の搬送装置124,126の各々に保持される回路基板への装着作業が実行される。なお、1対の搬送装置124,126を区別する際には、第1搬送装置124および第2搬送装置126と記載する場合がある。 The eight electronic component mounting machines 122a to 122h have almost the same configuration, and each electronic component mounting machine 122 includes a pair of transfer devices 124 and 126, a moving device 128, as shown in FIG. A mounting head 130 and a supply device 132 are provided. The conveying devices 124 and 126, the moving device 128, the mounting head 130, and the supplying device 132 have substantially the same configuration as the conveying device 20, the moving device 22, the mounting head 24, and the supplying device 26 of the electronic component mounting machine 10, and thus description thereof is omitted. To do. However, since the electronic component mounting machine 122 has a pair of transfer devices 124 and 126, the electronic component mounting machine 122 can transfer the circuit board held on each of the pair of transfer devices 124 and 126 by one mounting head 130. Installation work is performed. In addition, when distinguishing a pair of conveying apparatus 124,126, it may describe as the 1st conveying apparatus 124 and the 2nd conveying apparatus 126. FIG.
 第1搬送装置124に保持された回路基板に対する装着作業時の作業手順および、第2搬送装置126に保持された回路基板に対する装着作業時の作業手順の各々は、実施例の電子部品装着機10における作業手順と同じように、設定される。そして、設定された作業手順に従って、各搬送装置124,126に保持された回路基板に対して、装着作業が実行される。ただし、第1搬送装置124と供給装置132との間に、第2搬送装置126が配設されているため、第1搬送装置124に保持された回路基板に対する装着作業時に、第2搬送装置126に保持された回路基板に装着された電子部品と、装着ヘッド130に保持された電子部品とが接触する虞がある。このため、第1搬送装置124に保持された回路基板に対して装着作業が実行される際には、第2搬送装置126による回路基板の保持は、禁止される。 Each of the work procedure at the time of mounting operation on the circuit board held by the first transfer device 124 and the work procedure at the time of mounting operation by the circuit board held by the second transfer device 126 is the electronic component mounting machine 10 of the embodiment. It is set in the same way as the work procedure in. Then, according to the set work procedure, the mounting work is performed on the circuit boards held by the respective transport devices 124 and 126. However, since the second transfer device 126 is disposed between the first transfer device 124 and the supply device 132, the second transfer device 126 is mounted during the mounting operation on the circuit board held by the first transfer device 124. There is a possibility that the electronic component mounted on the circuit board held by the electronic component and the electronic component held by the mounting head 130 may come into contact with each other. For this reason, when the mounting operation is performed on the circuit board held by the first transfer device 124, the holding of the circuit board by the second transfer device 126 is prohibited.
 また、作業システム120では、最も上流側に配置された電子部品装着機122aによる装着作業が終了すると、電子部品が装着された回路基板が、隣の電子部品装着機122bに搬送され、その電子部品装着機122bにおいて装着作業が実行される。そして、各電子部品装着機122において装着作業が、順次、行われることで、8台の電子部品装着機122a~122hによる装着作業の完了した回路基板が、電子部品装着機122hから搬出される。このように、作業システム120では、上流側の電子部品装着機122によって電子部品が装着された回路基板が、下流側の電子部品装着機122に搬送される。このため、回路基板に装着された電子部品と、装着ヘッド130に保持された電子部品との接触を回避するべく、高さ寸法が大きな電子部品は、下流側の電子部品装着機122によって装着作業が行われる。つまり、上流側の電子部品装着機122では、高さ寸法が比較的小さい電子部品の装着作業が行われる。このようなことに鑑みて、作業システム120では、上流側の6台の電子部品装着機122a~122fの装着ヘッド130には、最大離間距離が14mmの吸着ノズル(図10参照)136aが装着され、下流側の2台の電子部品装着機122g,122hの装着ヘッド130には、最大離間距離が31mmの吸着ノズル(図10参照)136bが装着されている。このように、高さ寸法が小さな電子部品の装着作業を実行する電子部品装着機122a~122fにおいて、最大離間距離の短い吸着ノズル136aを採用することで、吸着ノズルの上下方向の移動距離が小さくなり、タクトタイムを短くすることが可能となる。 Further, in the work system 120, when the mounting operation by the electronic component mounting machine 122a arranged on the most upstream side is completed, the circuit board on which the electronic component is mounted is transferred to the adjacent electronic component mounting machine 122b, and the electronic component A mounting operation is performed in the mounting machine 122b. Then, the mounting work is sequentially performed in each electronic component mounting machine 122, so that the circuit boards that have been mounted by the eight electronic component mounting machines 122a to 122h are unloaded from the electronic component mounting machine 122h. As described above, in the work system 120, the circuit board on which the electronic component is mounted by the upstream electronic component mounting machine 122 is transported to the downstream electronic component mounting machine 122. Therefore, in order to avoid contact between the electronic component mounted on the circuit board and the electronic component held by the mounting head 130, an electronic component having a large height is mounted by the downstream electronic component mounting machine 122. Is done. That is, in the electronic component mounting machine 122 on the upstream side, an electronic component mounting operation with a relatively small height dimension is performed. In view of this, in the work system 120, suction nozzles (see FIG. 10) 136a having a maximum separation distance of 14 mm are mounted on the mounting heads 130 of the six upstream electronic component mounting machines 122a to 122f. A suction nozzle (see FIG. 10) 136b having a maximum separation distance of 31 mm is mounted on the mounting heads 130 of the two electronic component mounting machines 122g and 122h on the downstream side. As described above, in the electronic component mounting machines 122a to 122f for performing the mounting operation of the electronic component having a small height dimension, the suction nozzle 136a having a short maximum separation distance is employed, so that the vertical moving distance of the suction nozzle is small. Thus, the tact time can be shortened.
 また、例えば、最大離間距離が14mmの吸着ノズル136aでは、図10に示すように、高さ寸法が6.5mm以下の電子部品であれば、回路基板34に装着された電子部品110と、吸着ノズル136aに保持された電子部品110とが接触することはない。ただし、上流側の電子部品装着機122において、高さ寸法が6.5mmの電子部品110が回路基板34に装着されると、その回路基板34が電子部品装着機122g,122hに搬送された場合に、電子部品装着機122g,122hでは、高さ寸法が23.5mm以下の電子部品の装着作業しか行えない虞がある。これは、図から解るように、回路基板34に高さ寸法6.5mmの電子部品110が装着されている場合に、吸着ノズル136bが高さ寸法23.5mmの電子部品110を保持すると、電子部品同士のクリアランスは、1mm以下となり、高さ寸法が23.5mmを超える電子部品110を吸着ノズル136bが吸着保持すると、電子部品同士が接触する虞があるためである。 Further, for example, in the suction nozzle 136a having a maximum separation distance of 14 mm, as shown in FIG. 10, if the electronic component has a height dimension of 6.5 mm or less, the electronic component 110 mounted on the circuit board 34 and the suction nozzle The electronic component 110 held by the nozzle 136a does not come into contact. However, when the electronic component 110 having a height of 6.5 mm is mounted on the circuit board 34 in the upstream electronic component mounting machine 122, the circuit board 34 is transferred to the electronic component mounting machines 122g and 122h. In addition, in the electronic component mounting machines 122g and 122h, there is a possibility that only the mounting operation of the electronic component having a height dimension of 23.5 mm or less can be performed. As can be seen from the figure, when the electronic component 110 having a height of 6.5 mm is mounted on the circuit board 34, if the suction nozzle 136 b holds the electronic component 110 having a height of 23.5 mm, This is because the clearance between the components is 1 mm or less, and the electronic components 110 may be brought into contact with each other when the suction nozzle 136b sucks and holds the electronic component 110 whose height dimension exceeds 23.5 mm.
 しかしながら、高さ寸法が23.5mmを超える電子部品110の装着作業を実行しなければならない場合がある。このような場合には、上流側の電子部品装着機122a~122fで装着される電子部品の高さ寸法を6.5mm未満に制限することで、下流側の電子部品装着機122g,122hにおいて、高さ寸法が23.5mmを超える電子部品110の装着作業を実行することが可能となる。具体的には、例えば、高さ寸法が25.4mmの電子部品110の装着作業を実行しなければならない場合には、図から解るように、回路基板34に装着される電子部品110の高さ寸法は、4.6mm以下にする必要がある。 However, there is a case where the mounting operation of the electronic component 110 having a height dimension exceeding 23.5 mm has to be executed. In such a case, by limiting the height dimension of the electronic component mounted by the upstream electronic component mounting machines 122a to 122f to less than 6.5 mm, in the downstream electronic component mounting machines 122g and 122h, The mounting operation of the electronic component 110 having a height dimension exceeding 23.5 mm can be executed. Specifically, for example, when the mounting operation of the electronic component 110 having a height dimension of 25.4 mm has to be executed, the height of the electronic component 110 mounted on the circuit board 34 is understood from the drawing. The dimension needs to be 4.6 mm or less.
 このため、上流側の電子部品装着機122a~122fでは、高さ寸法が4.6mm以下の電子部品110の装着作業が行われ、下流側の電子部品装着機122g,122hでは、高さ寸法が4.6mmを超える電子部品110の装着作業が行われるように、統括コンピュータ123は、作業手順を設定する。このように、作業システム120では、上流側の電子部品装着機122a~112fによって装着される電子部品110の高さ寸法が制限されるように、統括コンピュータ123は、作業システム120での作業手順を設定する。 For this reason, in the electronic component mounting machines 122a to 122f on the upstream side, the mounting operation of the electronic component 110 having a height dimension of 4.6 mm or less is performed, and in the electronic component mounting machines 122g and 122h on the downstream side, the height dimension is set. The overall computer 123 sets a work procedure so that the mounting work of the electronic component 110 exceeding 4.6 mm is performed. As described above, in the work system 120, the overall computer 123 performs the work procedure in the work system 120 so that the height dimension of the electronic component 110 mounted by the upstream electronic component mounting machines 122a to 112f is limited. Set.
 また、統括コンピュータ123は、作業システム120によって1枚の回路基板34に装着される全ての電子部品の中から、最大高さ部品を抽出する。そして、その最大高さ部品の装着に利用される吸着ノズルの最大離間距離からその最大高さ部品の高さ寸法を減じた値に基づいて、第1判断値を決定する。さらに、統括コンピュータは、高さ寸法が第1判断値より小さくない電子部品を含む装着作業が、高さ寸法が第1判断値より小さくない電子部品を含まない装着作業よりも下流の電子部品装着機で行われるように、作業手順を設定する。 Also, the overall computer 123 extracts the maximum height component from all the electronic components mounted on one circuit board 34 by the work system 120. Then, the first determination value is determined based on a value obtained by subtracting the height dimension of the maximum height component from the maximum separation distance of the suction nozzle used for mounting the maximum height component. Further, the general computer may mount the electronic component downstream of the mounting operation including the electronic component whose height dimension is not smaller than the first determination value than the mounting operation including the electronic component whose height dimension is not smaller than the first determination value. Set up work procedures to be done on the machine.
 <変形例2>
 また、1台の電子部品装着機に1対の装着ヘッドが配設されている場合にも、作業システム120と同様に、電子部品の高さ寸法を制限する必要がある。詳しくは、変形例2の電子部品装着機150は、図11に示すように、1対の供給装置152a,152bと、1対の搬送装置153a,153bと、1対の装着ヘッド154a,154bと、1対の移動装置156a,156bとを備えている。供給装置152a,152b、搬送装置153a,153b、装着ヘッド154a,154b、移動装置156a,156bは、実施例の電子部品装着機10の搬送装置20,移動装置22,装着ヘッド24,供給装置26と略同じ構成であるため説明を省略する。なお、装着ヘッド154aには、最大離間距離が14mmの吸着ノズル158aが装着され、装着ヘッド154bには、最大離間距離が31mmの吸着ノズル158bが装着されている。
<Modification 2>
In addition, when a pair of mounting heads are arranged in one electronic component mounting machine, it is necessary to limit the height dimension of the electronic component as in the work system 120. Specifically, as shown in FIG. 11, the electronic component mounting machine 150 according to the second modification includes a pair of supply devices 152a and 152b, a pair of transport devices 153a and 153b, and a pair of mounting heads 154a and 154b. And a pair of moving devices 156a and 156b. The supply devices 152a and 152b, the transfer devices 153a and 153b, the mounting heads 154a and 154b, and the moving devices 156a and 156b are the same as the transfer device 20, the moving device 22, the mounting head 24, and the supply device 26 of the electronic component mounting machine 10 of the embodiment. Since the configuration is substantially the same, the description is omitted. The mounting head 154a is mounted with a suction nozzle 158a having a maximum separation distance of 14 mm, and the mounting head 154b is mounted with a suction nozzle 158b having a maximum separation distance of 31 mm.
 上記構造の電子部品装着機150では、1対の搬送装置153a,153bのいずれか一方に保持された回路基板34に対して、1対の装着ヘッド154a,154bにより装着作業を行うことが可能である。この際、装着ヘッド154aは、高さ寸法の小さい電子部品の装着作業を実行し、装着ヘッド154bは、高さ寸法の大きい電子部品の装着作業を実行する。装着ヘッド154aには、上述したように、最大離間距離が14mmの吸着ノズル158aが装着されているため、高さ寸法が6.5mm以下の電子部品であれば、回路基板34に装着された電子部品110と、吸着ノズル158aに保持された電子部品110とが接触することはない(図10参照)。つまり、装着ヘッド154aでは、高さ寸法が6.5mm以下の電子部品の装着作業が許容されている。しかしながら、装着ヘッド154bによる装着作業に、高さ寸法が25.4mmの電子部品110の装着作業が含まれている場合には、変形例1において説明したように、装着ヘッド154aによって装着される電子部品の高さ寸法を4.6mmに制限する必要がある。このため、1枚の回路基板に対して1対の装着ヘッド154a,154bによって装着作業を実行する際には、1対の装着ヘッド154a,154bのうちの一方によって装着される電子部品110の高さ寸法が制限されるように、作業手順が設定される。 In the electronic component mounting machine 150 having the above-described structure, it is possible to perform a mounting operation with the pair of mounting heads 154a and 154b on the circuit board 34 held by one of the pair of transport devices 153a and 153b. is there. At this time, the mounting head 154a performs a mounting operation for an electronic component having a small height, and the mounting head 154b performs a mounting operation for an electronic component having a large height. As described above, since the suction nozzle 158a having a maximum separation distance of 14 mm is mounted on the mounting head 154a, any electronic component having a height dimension of 6.5 mm or less may be mounted on the circuit board 34. There is no contact between the component 110 and the electronic component 110 held by the suction nozzle 158a (see FIG. 10). That is, in the mounting head 154a, mounting work of electronic components having a height dimension of 6.5 mm or less is allowed. However, when the mounting work by the mounting head 154b includes the mounting work of the electronic component 110 having a height of 25.4 mm, as described in the first modification, the electronic mounted by the mounting head 154a. It is necessary to limit the height dimension of the part to 4.6 mm. For this reason, when a mounting operation is performed on one circuit board by the pair of mounting heads 154a and 154b, the height of the electronic component 110 mounted by one of the pair of mounting heads 154a and 154b is high. The work procedure is set so that the height dimension is limited.
 ちなみに、上記実施例において、電子部品装着機10は、電子部品装着機の一例である。移動装置22は、移動装置の一例である。装着ヘッド24は、装着ヘッドの一例である。供給装置26は、供給装置の一例である。基板保持装置36は、基板保持装置の一例である。吸着ノズル70は、吸着ノズルの一例である。最適化装置112は、最適化装置の一例である。第1判断部114は、第1判断部の一例である。第2判断部116は、第2判断部の一例である。第3判断部117は、第3判断部の一例である。作業手順設定部118は、決定部の一例である。電子部品装着機122は、電子部品装着機の一例である。移動装置128は、移動装置の一例である。装着ヘッド130は、装着ヘッドの一例である。供給装置132は、供給装置の一例である。吸着ノズル136a,136bは、吸着ノズルの一例である。電子部品装着機150は、電子部品装着機の一例である。供給装置152a,152bは、供給装置の一例である。装着ヘッド154a,154bは、装着ヘッドの一例である。移動装置156a,156bは、移動装置の一例である。吸着ノズル158a,158bは、吸着ノズルの一例である。 Incidentally, in the above embodiment, the electronic component mounting machine 10 is an example of an electronic component mounting machine. The moving device 22 is an example of a moving device. The mounting head 24 is an example of a mounting head. The supply device 26 is an example of a supply device. The substrate holding device 36 is an example of a substrate holding device. The suction nozzle 70 is an example of a suction nozzle. The optimization device 112 is an example of an optimization device. The first determination unit 114 is an example of a first determination unit. The second determination unit 116 is an example of a second determination unit. The third determination unit 117 is an example of a third determination unit. The work procedure setting unit 118 is an example of a determination unit. The electronic component mounting machine 122 is an example of an electronic component mounting machine. The moving device 128 is an example of a moving device. The mounting head 130 is an example of a mounting head. The supply device 132 is an example of a supply device. The suction nozzles 136a and 136b are examples of suction nozzles. The electronic component mounting machine 150 is an example of an electronic component mounting machine. The supply devices 152a and 152b are examples of the supply device. The mounting heads 154a and 154b are examples of mounting heads. The moving devices 156a and 156b are examples of moving devices. The suction nozzles 158a and 158b are examples of suction nozzles.
 なお、本発明は、上記実施例および変形例に限定されるものではなく、当業者の知識に基づいて種々の変更、改良を施した種々の態様で実施することが可能である。具体的には、例えば、上記実施例では、回路基板の上方での装着ヘッドの移動方向が、Y軸方向に限定されているが、X軸方向に限定することが可能である。 In addition, this invention is not limited to the said Example and modification, It is possible to implement in the various aspect which gave various change and improvement based on the knowledge of those skilled in the art. Specifically, for example, in the above embodiment, the moving direction of the mounting head above the circuit board is limited to the Y-axis direction, but can be limited to the X-axis direction.
 また、上記実施例では、最適化装置112が、制御装置100のコントローラ102の一部を構成しているが、別の制御装置を構成するものであってもよい。つまり、電子部品装着機10から独立した制御装置内に最適化装置112が構成されていてもよい。 In the above-described embodiment, the optimization device 112 constitutes a part of the controller 102 of the control device 100, but may constitute another control device. That is, the optimization device 112 may be configured in a control device independent of the electronic component mounting machine 10.
 10:電子部品装着機  22:移動装置  24:装着ヘッド  26:供給装置  36:基板保持装置  70:吸着ノズル  112:最適化装置  114:第1判断部  116:第2判断部  117:第3判断部  118:作業手順設定部(決定部)  122:電子部品装着機  128:移動装置  130:装着ヘッド  132:供給装置  136:吸着ノズル  150:電子部品装着機  152:供給装置  154:装着ヘッド  156:移動装置  158:吸着ノズル 10: Electronic component mounting machine 22: Moving device 24: Mounting head 26: Supply device 36: Substrate holding device 70: Suction nozzle 112: Optimization device 114: First determination unit 116: Second determination unit 117: Third determination unit 118: Work procedure setting unit (determination unit) 122: Electronic component mounting machine 128: Moving device 130: Mounting head 132: Supply device 136: Suction nozzle 150: Electronic component mounting device 152: Supply device 154: Mounting head 156: Moving device 158: Suction nozzle

Claims (6)

  1.  上下方向に昇降する吸着ノズルを有する少なくとも1つの装着ヘッドと、前記装着ヘッドを第1の方向とその第1の方向に直角に交わる第2の方向に移動させる移動装置と、電子部品を供給する供給装置と、回路基板を保持する基板保持装置とを備え、前記供給装置から供給された電子部品を、前記基板保持装置に保持された回路基板に装着する装着作業を実行する電子部品装着機による装着作業を最適化するための最適化装置であって、
     前記最適化装置が、
     前記基板保持装置に保持された回路基板の上面と、前記供給装置から供給された電子部品を回路基板上の装着位置まで搬送する際の最も上昇した状態の前記吸着ノズルの下端との間の距離である最大離間距離から、前記少なくとも1つの装着ヘッドのうちの1の装着ヘッドによって回路基板に装着される予定の全ての電子部品である全対象部品のうちの最も高さ寸法の大きな電子部品の高さ寸法を減じた値に基づいて決定された第1判断値より、前記1の装着ヘッドによって回路基板に装着される予定の電子部品である装着予定部品の高さ寸法が小さいか否かを判断する第1判断部と、
     前記装着予定部品の高さ寸法が前記第1判断値より小さくない場合に、前記装着予定部品が回路基板に装着される際の前記移動装置による前記1の装着ヘッドの移動経路と、前記装着予定部品の装着順との少なくとも一方を決定する決定部と
     を備えることを特徴とする最適化装置。
    Supplying at least one mounting head having a suction nozzle that moves up and down in the vertical direction, a moving device that moves the mounting head in a first direction and a second direction perpendicular to the first direction, and an electronic component An electronic component mounting machine that includes a supply device and a substrate holding device that holds a circuit board, and that performs a mounting operation for mounting an electronic component supplied from the supply device on a circuit board held by the substrate holding device. An optimization device for optimizing the mounting work,
    The optimization device comprises:
    The distance between the upper surface of the circuit board held by the substrate holding device and the lower end of the suction nozzle in the most elevated state when the electronic component supplied from the supply device is transported to the mounting position on the circuit board Of the electronic component having the largest height among all the target components which are all electronic components to be mounted on the circuit board by one mounting head of the at least one mounting head. Whether or not the height dimension of the component to be mounted which is an electronic component scheduled to be mounted on the circuit board by the one mounting head is smaller than the first determination value determined based on the value obtained by subtracting the height dimension. A first determination unit for determining;
    When the height dimension of the part to be mounted is not smaller than the first determination value, the moving path of the one mounting head by the moving device when the part to be mounted is mounted on the circuit board, and the mounting schedule An optimization device, comprising: a determination unit that determines at least one of the order of component mounting.
  2.  前記最適化装置が、
     前記装着予定部品の高さ寸法が前記第1判断値より小さくない場合に、前記全対象部品のうちの前記装着予定部品を除いたものが回路基板に装着された状態で、前記装着予定部品の装着予定位置上を前記第1の方向に、前記装着予定部品を前記吸着ノズルにより吸着保持した前記1の装着ヘッドを移動させた際に、前記全対象部品のうちの前記装着予定部品を除いたものと前記装着予定部品とが接触するか否かを判断する第2判断部を備え、
     前記決定部が、
     前記第2判断部によって前記全対象部品のうちの前記装着予定部品を除いたものと前記装着予定部品とが接触しないと判断された場合に、前記1の装着ヘッドを、回路基板の上方を除く箇所において前記第2の方向に移動させた後に、回路基板の上方において前記装着予定位置まで前記第1の方向に移動させるように、前記移動装置による前記1の装着ヘッドの移動経路を決定することを特徴とする請求項1に記載の最適化装置。
    The optimization device comprises:
    When the height dimension of the part to be mounted is not smaller than the first determination value, all the target parts except for the part to be mounted are mounted on the circuit board, When the one mounting head that holds the part to be mounted sucked and held by the suction nozzle is moved in the first direction on the position to be mounted, the part to be mounted among all the target parts is removed. A second determination unit for determining whether or not the component and the part to be mounted are in contact with each other;
    The determination unit is
    When the second determination unit determines that the part to be mounted out of all the target parts except the part to be mounted is not in contact with the part to be mounted, the first mounting head is removed from above the circuit board. A movement path of the first mounting head by the moving device is determined so as to move in the first direction up to the planned mounting position above the circuit board after being moved in the second direction at a location. The optimization device according to claim 1.
  3.  前記最適化装置が、
     前記装着予定部品の高さ寸法が前記第1判断値より小さくない場合に、前記全対象部品のうちの前記装着予定部品を除いたものが回路基板に装着された状態で、前記装着予定部品の装着予定位置上を前記第1の方向に、前記装着予定部品を前記吸着ノズルにより吸着保持した前記1の装着ヘッドを移動させた際に、前記全対象部品のうちの前記装着予定部品を除いたものと前記装着予定部品とが接触するか否かを判断する第2判断部を備え、
     前記決定部が、
     前記第2判断部によって前記全対象部品のうちの前記装着予定部品を除いたものと前記装着予定部品とが接触すると判断された場合に、回路基板上の前記1の装着ヘッドによる前記全対象部品の装着エリアのうちの前記供給装置から最も離れた位置から順番に電子部品が回路基板に装着されるように、前記装着予定部品の装着順を決定することを特徴とする請求項1または請求項2に記載の最適化装置。
    The optimization device comprises:
    When the height dimension of the part to be mounted is not smaller than the first determination value, all the target parts except for the part to be mounted are mounted on the circuit board, When the one mounting head that holds the part to be mounted sucked and held by the suction nozzle is moved in the first direction on the position to be mounted, the part to be mounted among all the target parts is removed. A second determination unit for determining whether or not the component and the part to be mounted are in contact with each other;
    The determination unit is
    The all target parts by the one mounting head on the circuit board when the second determination unit determines that the part to be mounted out of all the target parts is in contact with the part to be mounted. The mounting order of the components to be mounted is determined so that the electronic components are mounted on the circuit board in order from a position farthest from the supply device in the mounting area of the mounting area. 2. The optimization apparatus according to 2.
  4.  前記決定部が、
     前記第2判断部によって前記全対象部品のうちの前記装着予定部品を除いたものと前記装着予定部品とが接触すると判断された場合に、前記装着予定部品の装着順を決定するとともに、前記1の装着ヘッドを、回路基板の上方を除く箇所において前記第2の方向に移動させた後に、回路基板の上方において前記装着予定位置まで前記第1の方向に移動させるように、前記移動装置による前記1の装着ヘッドの移動経路を決定することを特徴とする請求項3に記載の最適化装置。
    The determination unit is
    When the second determination unit determines that the part to be mounted out of the target parts except the part to be mounted is in contact with the part to be mounted, the mounting order of the parts to be mounted is determined and the 1 The mounting head is moved in the second direction at a place other than the upper side of the circuit board, and then moved in the first direction to the predetermined mounting position above the circuit board. The optimization apparatus according to claim 3, wherein a movement path of one mounting head is determined.
  5.  前記第2判断部が、
     前記全対象部品のうちの前記装着予定位置の前記第1の方向に装着される予定の電子部品のなかに、前記最大離間距離から前記装着予定部品の高さ寸法を減じた値に基づいて決定された第2判断値以上の高さ寸法の電子部品が存在するか否かを判断し、存在する場合に、前記全対象部品のうちの前記装着予定部品を除いたものと前記装着予定部品とが接触すると判断することを特徴とする請求項2ないし請求項4のいずれか1つに記載の最適化装置。
    The second determination unit;
    Among electronic parts to be mounted in the first direction at the planned mounting position among all the target parts, determined based on a value obtained by subtracting the height dimension of the planned mounting part from the maximum separation distance. It is determined whether or not there is an electronic component having a height dimension equal to or greater than the second determination value, and if there is, the component to be mounted and the component to be mounted are excluded from all the target components. The optimization device according to claim 2, wherein the optimization device is determined to be in contact with each other.
  6.  前記最適化装置が、
     前記第2判断部によって前記全対象部品のうちの前記装着予定部品を除いたものと前記装着予定部品とが接触すると判断された場合に、前記装着予定部品を前記吸着ノズルにより吸着保持した前記1の装着ヘッドを回路基板の上方において前記第2の方向に移動させることで、前記全対象部品のうちの前記装着予定部品を除いたものと前記装着予定部品との接触を回避できるか否かを判断する第3判断部を備え、
     前記決定部が、
     前記第3判断部によって前記全対象部品のうちの前記装着予定部品を除いたものと前記装着予定部品との接触を回避できると判断された場合に、前記1の装着ヘッドを、回路基板の上方を除く箇所において前記第2の方向に移動させた後に、回路基板の上方において前記装着予定位置まで前記第1の方向と前記第2の方向に移動させるように、前記移動装置による前記1の装着ヘッドの移動経路を決定することを特徴とする請求項2ないし請求項5のいずれか1つに記載の最適化装置。
    The optimization device comprises:
    When the second determination unit determines that the part to be mounted out of all the target parts except the part to be mounted is in contact with the part to be mounted, the mounting target part is sucked and held by the suction nozzle. Whether or not contact between the parts to be mounted and the parts to be mounted can be avoided among all the target parts by moving the mounting head in the second direction above the circuit board. A third determination unit for determining,
    The determination unit is
    When it is determined by the third determination unit that contact between the target parts except the part to be mounted out of the target parts and the part to be mounted can be avoided, the first mounting head is moved above the circuit board. The first mounting by the moving device so as to move in the first direction and the second direction above the circuit board to the planned mounting position after being moved in the second direction except for the position 6. The optimization apparatus according to claim 2, wherein a moving path of the head is determined.
PCT/JP2014/063060 2014-05-16 2014-05-16 Optimization device WO2015173947A1 (en)

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JP2020205441A (en) * 2020-09-08 2020-12-24 株式会社Fuji Component mounting line
WO2024185023A1 (en) * 2023-03-07 2024-09-12 株式会社Fuji Component mounting system

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JP4643425B2 (en) * 2005-02-07 2011-03-02 パナソニック株式会社 Component mounting order determination method
WO2014006809A1 (en) * 2012-07-05 2014-01-09 ソニー株式会社 Mounting apparatus, method for mounting electronic component, program, and method for manufacturing substrate

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WO2018230779A1 (en) * 2017-06-13 2018-12-20 한화정밀기계 주식회사 Component mounting apparatus capable of mounting components around obstacles
JP2020205441A (en) * 2020-09-08 2020-12-24 株式会社Fuji Component mounting line
JP7209673B2 (en) 2020-09-08 2023-01-20 株式会社Fuji Component mounting line
WO2024185023A1 (en) * 2023-03-07 2024-09-12 株式会社Fuji Component mounting system

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