WO2015043519A1 - 制冷剂循环系统 - Google Patents
制冷剂循环系统 Download PDFInfo
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- WO2015043519A1 WO2015043519A1 PCT/CN2014/087660 CN2014087660W WO2015043519A1 WO 2015043519 A1 WO2015043519 A1 WO 2015043519A1 CN 2014087660 W CN2014087660 W CN 2014087660W WO 2015043519 A1 WO2015043519 A1 WO 2015043519A1
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- expansion valve
- electronic expansion
- signal
- processing module
- central processing
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- 239000003507 refrigerant Substances 0.000 title claims abstract description 35
- 238000012545 processing Methods 0.000 claims abstract description 108
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60H—ARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
- B60H1/00—Heating, cooling or ventilating [HVAC] devices
- B60H1/32—Cooling devices
- B60H1/3204—Cooling devices using compression
- B60H1/3205—Control means therefor
- B60H1/3211—Control means therefor for increasing the efficiency of a vehicle refrigeration cycle
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B41/00—Fluid-circulation arrangements
- F25B41/30—Expansion means; Dispositions thereof
- F25B41/31—Expansion valves
- F25B41/34—Expansion valves with the valve member being actuated by electric means, e.g. by piezoelectric actuators
- F25B41/35—Expansion valves with the valve member being actuated by electric means, e.g. by piezoelectric actuators by rotary motors, e.g. by stepping motors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60H—ARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
- B60H1/00—Heating, cooling or ventilating [HVAC] devices
- B60H1/00642—Control systems or circuits; Control members or indication devices for heating, cooling or ventilating devices
- B60H1/00814—Control systems or circuits characterised by their output, for controlling particular components of the heating, cooling or ventilating installation
- B60H1/00878—Control systems or circuits characterised by their output, for controlling particular components of the heating, cooling or ventilating installation the components being temperature regulating devices
- B60H1/00885—Controlling the flow of heating or cooling liquid, e.g. valves or pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B49/00—Arrangement or mounting of control or safety devices
- F25B49/02—Arrangement or mounting of control or safety devices for compression type machines, plants or systems
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B15/00—Systems controlled by a computer
- G05B15/02—Systems controlled by a computer electric
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60H—ARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
- B60H1/00—Heating, cooling or ventilating [HVAC] devices
- B60H1/32—Cooling devices
- B60H2001/3236—Cooling devices information from a variable is obtained
- B60H2001/3267—Cooling devices information from a variable is obtained related to the operation of an expansion valve
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60H—ARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
- B60H1/00—Heating, cooling or ventilating [HVAC] devices
- B60H1/32—Cooling devices
- B60H2001/3269—Cooling devices output of a control signal
- B60H2001/3276—Cooling devices output of a control signal related to a condensing unit
- B60H2001/3279—Cooling devices output of a control signal related to a condensing unit to control the refrigerant flow
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2600/00—Control issues
- F25B2600/25—Control of valves
- F25B2600/2513—Expansion valves
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B30/00—Energy efficient heating, ventilation or air conditioning [HVAC]
- Y02B30/70—Efficient control or regulation technologies, e.g. for control of refrigerant flow, motor or heating
Definitions
- the present invention relates to a refrigerant circulation system, and in particular to a refrigerant circulation system in which an electronic expansion valve is provided.
- the electronic expansion valve As a new type of throttling element, electronic expansion valve has been widely used in the field of household air conditioning.
- the electronic expansion valve can flexibly change the refrigerant flow rate of the air conditioning system according to the requirements of the system, and realize the effective control of the superheat degree, thereby improving the system performance.
- the electronic expansion valve is a mechanism that adjusts the flow rate of the refrigerant by controlling the movement of the spool by the stepping motor and adjusting the size of the valve port by controlling the opening degree of the needle valve.
- the controller regularly supplies a voltage pulse sequence to the coil of the stepping motor in the electronic expansion valve, so that the coils of the phase motors are energized and not energized according to a certain rule, and the coil stator is regularly controlled.
- the change of the magnetic force of each claw stage controls the rotation of the rotor, and the rotation of the rotor drives the valve needle to move up and down to achieve the purpose of flow regulation.
- a non-mobile air conditioning system such as a home air conditioning system
- the environment in which the air conditioning system is located is relatively stable, and the electronic expansion valve performs flow regulation at a fixed speed.
- a refrigerant circulation system includes a control system and an electronic expansion valve, and the control system includes a central processing module and a stepping drive control module.
- the central processing module is configured to receive and parse system control information, send the parsed control signal for the electronic expansion valve to the step drive control module, record or store the current opening information of the electronic expansion valve, or receive Input signal and or sensor signal, operation to generate a control signal to the electronic expansion valve, send the generated control signal for the electronic expansion valve to the step drive control module, record or store the opening information of the current electronic expansion valve;
- the step driving control module is configured to receive a control signal sent by the central processing module for controlling the electronic expansion valve, and provide the center for the coil of the electronic expansion valve a current sent by the processing module that satisfies a control signal for electronic expansion valve control;
- the stepping driving control module is configured to receive a control signal sent by the central processing module for controlling the electronic expansion valve, and control the flow through the electronic expansion valve coil through the driving module
- the current change satisfies the requirement of the control signal sent by the central processing module for the electronic expansion valve control; the driving module supplies current to the coil of the electronic expansion valve according to the signal requirement of the step driving control module;
- the operation of the electronic expansion valve in the refrigerant circulation system includes an initial operation phase and a flow adjustment operation phase, and the maximum operation speed of the electronic expansion valve during the flow adjustment operation is less than or equal to the maximum action of the action during the initial operation.
- Speed, the minimum operating speed during flow adjustment operation is less than the minimum operating speed for initial operation.
- the operating speed of the electronic expansion valve of the present invention can be adjusted according to working conditions, for example, the air conditioning system is operated faster when the electronic expansion valve is initialized, and enters the air conditioning operation as soon as possible. Moreover, in the normal adjustment, the operating speed of the electronic expansion valve is changed with the working condition, thereby ensuring that the system can quickly enter the operating condition while ensuring relatively stable operation.
- FIG. 1 is a schematic diagram of signal connections in a first embodiment of the present invention
- FIG. 2 is a schematic diagram of signal connections in a second embodiment of the present invention.
- Figure 3 is a schematic diagram of a distribution of signals in a LIN frame response segment
- FIG. 4 is a schematic diagram of a connection manner of a central processing module or a related pin of a car air conditioning center processing module and a step driving control module;
- FIG. 5 is a schematic diagram of another connection manner of a central processing module or a related pin of a car air conditioning center processing module and a step driving control module;
- FIG. 6 is a schematic block diagram of an embodiment of a central processing module
- FIG. 7 is a schematic block diagram showing the connection of an embodiment of a step drive control module and a drive module
- FIG. 8 is a schematic flow chart of the central processing module receiving the LIN signal
- step S90 in FIG. 8 is a schematic flow chart of an embodiment of step S90 in FIG. 8.
- step S80 in FIG. 8 is a schematic flow chart of another embodiment of step S80 in FIG. 8;
- SPI Serial Peripheral Interface
- Fig. 12 is a schematic diagram showing the current waveforms in the A and B two-phase coils when the microstep value setting data segment is 1/4 microstep.
- FIG. 1 the figure is schematically shown with a local interconnection network (Local Interconnect Network, LIN)
- LIN Local Interconnect Network
- EXV electronic expansion valve
- the control system includes an electronic control portion 23 and a mechanical portion.
- the electronic control unit 23 includes a LIN transceiver module 25, a central processing module 26, a step drive control module 27, and a drive module 28.
- the electronic control section 23 is connected to the LIN bus 24 via a LIN line.
- the stepping drive control module 27 controls the switch tube in the drive module 28 to be regularly turned off and on, so that the current flows through the EX phase A phase coil 29 and the B phase coil 39 according to a predetermined law to realize the action on the electronic expansion valve.
- the control drive is also driven; the step drive control module 27 also receives information on the A phase current value and the B phase current value.
- the LIN transceiver module 25 receives a frame on the LIN bus through the LIN line, converts the voltage level of the digital signal constituting the frame, and transmits it to the central processing module 26, and receives and converts the signal sent by the central processing module 26. And transfer.
- the central processing module 26 parses the meaning of the frame, sends the parsed control signal for the electronic expansion valve to the step drive control module 27, and receives and returns the feedback signal, record or storage returned by the step drive control module 27. Current opening information of the electronic expansion valve.
- the central processing module 26 may first determine a frame identifier in a frame header.
- the central processing module 26 Further receiving a frame response and parsing a signal therein or parsing a signal of a frame response segment of the received frame information. If the analysis result is that the electronic expansion valve is required to be adjusted from the current opening degree to a new opening degree, the central processing module 26 calculates the step size value and the driving direction of the motor according to the current opening degree and the new opening degree information (ie, rotation). The direction information is supplied to the step drive control module 27 by the step amount information and the motor drive direction information.
- the step driving control module 27 controls the driving module 28 to make the current flowing through the A phase coil and the B phase coil satisfy the step magnitude and the motor. Drive direction requirements.
- the currents of the A-phase coil and the B-phase coil are fed back to the step-drive control module 27 in real time for monitoring the current value in the coil to realize stepping drive.
- the control module 27 controls the switching of the switching tubes in the drive module 28.
- the central processing module 26 includes a timer (TIMER) module central processing module to calculate a timing value of the set timer. After the timing value is reached, the central processing module output level signal is supplied to the stepping drive control module 27, thereby implementing the step. Control of the speed of the motor.
- the calculation of the central processing module 26 may be first performed in the central processing module by simulation or experiment, and after performing the relevant signal, the operation may be performed or the corresponding value may be directly obtained through the solidified table.
- the step driving control module 27 and the driving module 28 of the electronic control part in the embodiment shown in FIG. 1 can be integrated in an integrated circuit (IC), that is, the driving module 28 is not separately provided, for example, using Onsemi's NCV70501. Chip or Allegro's A4980 chip or other integrated stepper motor driver integrated chip; LIN transceiver module 25 and central processing module 26 can each be a separate integrated circuit, such as LIN transceiver module can be NXP's 1028 integration
- the chip, the central processing module can be an 8-bit microcontroller, such as Freescale's HCS08 series microcontroller.
- the above four modules can also be integrated in an integrated circuit, such as Elmos's E523 integrated chip.
- the electronic control unit 23 communicates with the LIN bus through the LIN line.
- the signal connection can also be performed by other means, as shown in FIG. 2, and FIG. 2 is based on the present embodiment.
- the automotive air conditioning control device 30 is the center of the entire automotive air conditioning control. In addition to the electronic control portion 36 for the EXV control, it also includes various modules related to the implementation of the automotive air conditioning control, and only the present invention is schematically illustrated herein. part.
- the automotive air conditioning control device 30 further includes an input processor 31, a car air conditioning center processing module 32, a driver 34, and a communication interface 38.
- the automobile air conditioning center processing module 32 serves as a central processing module of the refrigerant circulation system.
- the input processor 31 is configured to receive various switch control signals input from an air conditioning control panel (not shown), and is also configured to receive signals detected by various sensors disposed in the air conditioning system pipeline, such as various temperatures The refrigerant or air temperature value detected by the sensor, such as the pressure value of the refrigerant detected by each pressure sensor, and the like.
- the input processor 31 processes or converts the input various switching signals and sensor signals, such as filtering or level shifting, and outputs the processed or converted signals to the automotive air conditioning center processing module 32.
- the communication interface 38 is configured to receive signals from other modules on the vehicle, such as an engine speed signal, a fan speed signal, a fast turn-off EXV signal, a fast full-open EXV signal, etc.; the interface may be a controller area network (Controller Area Network, CAN) interface.
- the interface may be a controller area network (Controller Area Network, CAN) interface.
- the automobile air conditioning center processing module 32 performs operation according to the switch control signal and the sensor signal input by the input processor 31 and the signal input through the communication interface 38, and combines the control program and information stored in the memory to obtain a control signal. It is used to control various controlled units in the automobile air conditioning system, such as the electronic control portion 36 for controlling the EXV, the driver 34 for driving the fan, the damper, and the like.
- the electronic control portion 36 includes a step drive control module 27 and a drive module 28.
- the stepping drive control module 27 receives the step quantity information and the motor driving direction information of the control electronic expansion valve issued by the automobile air conditioning center processing module 32, and then controls the driving module 28 to flow through the electronic expansion valve A phase coil 29 and The current change of the B-phase coil 39 satisfies the requirements of the step magnitude and the motor driving direction, and the same
- the current values of the A-phase coil 29 and the B-phase coil 39 are transmitted to the automotive air-conditioning center processing module 32 via the step-drive control module 27; the automotive air-conditioning center processing module calculates the timing value of the timer in the processing center processing module, and the timing value is after
- the central processing module output level signal is supplied to the step drive control module 27, thereby implementing control of the operating speed of the stepping motor.
- This embodiment differs from the embodiment shown in Fig. 1 in that the electronic control portion that controls the EXV is integrated into the automotive air conditioning control unit 30 to become part of the device, so that on the one hand, the LIN transceiver module is not required. It is also not necessary to specifically configure a separate central processing module for the EXV, and the automotive air conditioning center processing module 32 in the automotive air conditioning control device 30 can be shared with other modules.
- the car air conditioning center processing module 32 calculates the need to provide the stepping according to the current opening information of the EXV stored in the memory according to the switch control signal and the sensor signal input by the input processor 31 and the signal input through the communication interface 38.
- the step amount information of the control module 27 and the driving direction (ie, the direction of rotation) of the motor are driven, and the step amount information and the motor driving direction information are supplied to the step driving control module 27.
- the control of the drive module 28 after the step drive control module 27 receives the step magnitude and the motor drive direction information is the same as the above embodiment.
- the electronic control unit 36 can be integrated in an integrated circuit, such as Onsemi's NCV70501 chip or Allegro's A4980 chip or other stepper motor drive integrated chip; the automotive air conditioning center processing module can be a 16-bit microcontroller, such as the freescale MC9S12G series Single chip microcomputer.
- FIG. 3 is a schematic diagram showing a distribution of LIN command frame response segments when the correlation signal is sent to the central processing module 26 in the first embodiment.
- bit 0 of the first byte in the LIN command frame is a fast turn-off signal.
- the master node controlling the EXV asserts the signal and sends it to the control system via the LIN bus to control the EXV to implement a fast shutdown action; in addition, it can also be passed by the LIN transceiver module.
- the LIN bus reads the signal.
- First byte Bit1 is a fast full-on signal.
- the master node controlling the EXV asserts the signal and sends it to the control system via the LIN bus to control the EXV to implement a fast full-open action.
- the LIN transceiver module can also read signals through the LIN bus.
- Bit 2 of the first byte is the initialization signal.
- the entire byte of the second byte and the first 2 bits of the third byte together form a target opening signal, which may be a total of 10 bits.
- the value in the target opening degree signal may be the EXV target step position; or may be the percentage of the EXV target opening position relative to the maximum opening position, such as 1023 (10 bits are all 1) indicating 100% opening.
- the upper 6-bit bit of the third byte may be a speed level signal, and if the speed level signal is represented by 6 bits, it may represent up to 64 speed levels.
- the "quick turn-off signal" and the “fast full-on signal” may not be defined, and may be represented by a combination of a "target opening signal” and a "speed signal”, such as when the received target is opened.
- the degree signal is 0, and the "speed signal” is the maximum value, then the EXV performs a fast full-off action; when the received "target opening signal” is 100% and the "speed signal” is the maximum value, the EXV performs fast. Fully open action.
- the automotive air conditioning center processing module does not involve the transmission and reception of the LIN signal, and the fast turn-off signal and the fast full-on signal can be input through the communication interface 38 as a CAN signal.
- the automotive air conditioning center processing module 32 can be calculated according to the input signals input to the processor 31 and the communication interface 38 and run through the program of the curing setting, so there is no need to specifically define the three signals. .
- the speed level signal may not be defined in the signal frame, but is obtained by the central processing module 26 according to the saved current EXV opening degree information and the received EXV target opening degree information, such as Different motor running speeds are determined according to the calculation results.
- Figure 4 shows the central processing module (or automotive air conditioning center processing module) and the stepper drive control module.
- the pin (Pin) interconnected by the step drive control module 27 and the central processing module has a step (STEP) pin and a direction (DIR) pin, wherein the step (STEP) pin communicates with the pin PA0 of the central processing module, and the direction ( The DIR) pin is connected to the pin PA1 of the central processing module, receives the step amount information through the step (STEP) pin, and receives the action direction signal of the electronic expansion valve through the direction (DIR) pin.
- the central processing module outputs voltage signals to the STEP pin and the DIR pin through pin PA0 and pin PA1, respectively.
- the step drive control module controls the drive module to change the current flowing through the coil, thereby controlling the motor action of the electronic expansion valve.
- the single step amount refers to the stepping amount of the motor movement once, and the maximum is no more than one full step. That is, when the STEP signal is used to drive the motor to operate, the STEP signal is effectively changed every time, and the motor will operate in a single step.
- each single step value can be set and adjusted, not necessarily a whole step determined by the structure of the motor itself, but can be 1/2 full step, 1/4 full step, 1/8 Full step, 1/16 full step and other microstep values.
- a single step value can use a small micro-step value or a full step value, and when a fast action is required, a single step value can take a larger micro-step value or a full step. .
- the size of the single step of the motor rotation of the electronic expansion valve is achieved by setting a single step amount on the chip and outputting the phase relationship of the current values for the two-phase coil by the step drive module.
- the single step amount can be either a full step or a micro step method, that is, the size of the single step amount depends on the motor running micro step value set in the step drive control module.
- the microstep mode value is written by the central processing module to the step drive control module register (eg, configuration register 0) via the SPI. In this mode, the motor only rotates when the voltage on the STEP pin switches and the direction is valid.
- the speed of the motor can be controlled by controlling the switching period of the voltage on the STEP pin to control the motor to move a single step amount.
- the motor rotation speed can be controlled by changing the timing time. For example, it can be obtained by a central processing module through a program table or an operation formula solidified in the central processing module, and then the timer is controlled to work.
- FIG. 5 is a schematic diagram showing another connection manner of the center processing module (or the automobile air conditioning center processing module) and the related pins of the step driving control module 27.
- the step drive control module 27 and the central processing module are interconnected through an SPI interface.
- Pins are: SDI (slave data input) pin, SDO (slave data output) pin, SCK (clock) pin, STRn (chip select)
- the pins are respectively connected to the pins PB2, PB3, PB1, PB0 of the central processing module.
- the single step value of the motor is the product of the set microstep and the “microstep number of this microstep”, and the maximum is no more than one full step.
- the microstep mode is set to 1/N full step.
- the number of microsteps is n
- the single step value of the motor is equal to n/N, where n and N are integers, 1 ⁇ n ⁇ N
- the adjustment of the operating speed of the electronic expansion valve is achieved by controlling the single step magnitude of the electronic expansion valve.
- the adjustment of the operating speed of the electronic expansion valve can be achieved by controlling the operating frequency of a single step or the single step value. If the microstep mode is set to 1/16 full step, the number of microsteps is n, and the single step value of the motor is equal to n/16, where 1 ⁇ n ⁇ 16.
- the stepping drive control module 27 receives the microstep value setting data segment and the current microstep number segment through the SPI port and sends it to the stepping driving control center 270.
- the stepping driving control center 270 controls the driving module 28 to provide the coil to the coil.
- the medium current waveform changes according to the requirements of the microstep value data segment and the current microstep number segment.
- the micro step value setting data segment determines the minimum value of the motor single step amount. If the 1/4 micro step is selected, the motor is single time. The minimum amount of step is 1/4 full step. It is also possible to adjust the operating speed of the electronic expansion valve by changing the motor running microstep value set in the stepping drive control module. When fine adjustment is required, a smaller microstep setting value is used; Use a larger microstep setting.
- the number of microsteps determines how many microsteps the motor will move this time, and together with the microstep value setting data segment, determines the single stepping amount of the motor. If the microstep value setting data segment specifies N as 1/8 microstep, and the microstep number segment n is 4, the single stepping amount of the motor is 1/2 whole step.
- FIG. 12 is a schematic diagram showing the current waveform of the micro-step value setting data segment set to 1/4 microstep, A and B two-phase coils, from Step(n) to Step(n+1), The motor goes through a whole step.
- FIG. 6 is a schematic block diagram of an embodiment of a central processing module
- FIG. 7 is a schematic block diagram of a connection between an embodiment of a step driving control module and a driving module.
- the central processing module 26 includes a serial communication interface (SCI) 262, a timer (TIMER) module 261, a central processing unit (CPU) 260, and a read only memory (ROM) 266.
- SCI serial communication interface
- TIMER timer
- ROM read only memory
- RAM random access memory
- PA port 263, a PB port 264 and an SPI port 265.
- the PA port 263 and the PB port 264 are general-purpose input/output ports (I/O), and each includes a plurality of general-purpose I/O pins.
- the SPI port 265 is a general purpose peripheral interface that can be communicated with the SPI interface of the stepper drive control module in the present invention.
- the SCI interface 262 of the central processing module 26 can be used to communicate with the LIN transceiver module 25.
- the timer module 261 is used for timing, and when the timing is up, an interrupt signal is generated to the central processor 260.
- the ROM memory 266 and the RAM memory 267 are used to store programs and data; the central processor 260 performs arithmetic logic calculations based on programs and data stored in the ROM and RAM to control the respective modules.
- the central processing module 26 receives the initialization signal through the SCI interface 262, the corresponding motor speed is calculated by the program, and then the timer module 261 is given a corresponding timing value according to the speed, and the timer runs. After that, when the time value is given, the interrupt signal is generated, and the program enters the corresponding interrupt program.
- the step drive control module 27 includes a step drive control center 270, a STEP port and a DIR port 272, and an SPI port 271.
- the driving module 28 includes two H-bridges 281 composed of four switching tubes that respectively drive the A-phase coil 29 and the B-phase coil 39 of the electronic expansion valve.
- the step drive control module 27 measures the current flowing through the coil by measuring the voltage across the current sampling resistors Rsa and Rsb through the current sampling resistors Rsa and Rsb.
- the driving module 28 is controlled to make the stream
- the current change through the A-phase coil and the B-phase coil satisfies the requirements of the step magnitude and the motor drive direction.
- the currents of phase A and phase B are respectively fed back to the step drive control module 27 in real time for monitoring the current value in the coil to implement the step drive control module 27 to the drive module 28 Switch control of the switch.
- FIG. 8 is a schematic flowchart of the control system in the first embodiment of the present invention after receiving the LIN signal
- FIG. 9 is a schematic diagram of FIG.
- FIG. 10 is a schematic flow chart of an embodiment of the step S80 of FIG.
- the operation of the electronic expansion valve may include rapid shutdown, rapid full-opening, initial operation, and flow regulation operation.
- the electronic expansion valve when the control system receives the fast shutdown signal and resolves to be effective, the electronic expansion valve is controlled to perform shutdown at the highest operating speed; When the control system receives the fast full open operation signal and resolves to be valid, the electronic expansion valve is controlled to perform full opening at the highest operating speed; and when the air conditioning system is just turned on or off, the initial operation is performed.
- the initial operation of the electronic expansion valve refers to a process of confirming the full opening degree, for example, from the current opening degree to the opening degree of 100% and then to the opening degree 0 and then to the default opening position.
- the car air conditioning system can control the EXV to perform initialization when the ignition switch is on (Ignition on) or the ignition switch is off (Ignition off) or the air conditioning system is on or off (A/C off), or it can be considered in the car air conditioning system to require the EXV to execute the command. Execute when (if the EXV is considered to be faulty). Since the purpose of the initial operation is to perform a self-test to confirm that the entire opening range is available, and no flow adjustment is involved, it is possible to use a different operating speed than the flow adjustment. Because the initialization process is long and runs at a higher speed than the flow adjustment, the initialization process can be accelerated.
- the processor in the control system such as the central processing module
- receives the initialization signal and resolves to the bit being valid the corresponding speed control EXV is selected for the initialization action.
- the speed of the initialization action may be preset in the central processing module, or may be calculated by the central processing module after receiving the signal. If the initialization signal is not defined, it is also possible to determine whether or not to initialize by determining the range of values in the target opening signal. For example, when the flow adjustment is made, the target opening signal value ranges from 10% to 90%.
- the EXV receives the signal value as 0 or 100% opening, it operates according to the initialization speed.
- the flow adjustment of the EXV is performed to the specified target opening position according to the target opening signal requirement.
- the EXV controls the stepper motor action based on the analysis of the target opening signal and the speed signal.
- the control operation process of the control system includes the following steps:
- the central processing module of the control system receives the LIN signal frame header
- the control system determines whether the received LIN signal frame header is for EXV control; if yes, go to S30; if not, go to S300;
- the central processing module of the control system receives the data segment of the LIN signal.
- S50 determining whether the received signal needs to be EXV for rapid full opening, if yes, go to S90; if not, go to S60; S60, determine whether the received signal needs to be initialized, if yes, go to S100; if not, go to S70 ;
- S90 controlling the EXV to perform a fast full-opening action
- S100 controlling the EXV to perform an initializing action at a faster moving speed
- the LIN signal may also be received together, and then the subsequent judgment execution is performed.
- the action of the fully open portion initialized in the above step S80 may include the following substeps:
- the action of the fully closed portion initialized in the step S80 can refer to the above sub-steps, but the action direction signal can be reversed.
- the EXV can reach the fixed opening degree portion, and the following opening degree adjustment portion can be referred to. Explain in detail.
- the actions of the S90 step in the control flow may include the following substeps:
- the speed of the EXV can be issued by the car air conditioner controller and controlled by the central processing module. Alternatively, it can be calculated by the central processing module.
- the central processing module of the automobile air conditioner can determine "EXV for quick shutdown” and “EXV for fast full opening” according to the input signals of the input processor 31 and the communication interface 38 and in combination with its own program. Which action in “EXV execution initialization” and “control EXV to target opening”.
- the steps of the control flow can refer to the above process schematic.
- the central processing module 32 can pass the step amount information and the direction information through the manner shown in FIG. 4 or through SPI communication. It is sent to the step drive control module 27.
- FIG. 11 is a schematic diagram of one manner of SPI communication between the central processing module 32 and the step drive control module 27.
- the chip select signal, the clock signal, and the slave data input signal can all be output from the central processing module 32 to the step drive control module.
- the PB0 output signal of the central processing module 32 causes the chip select pin to change from a high level to a low level (time t1, time t3)
- the step drive control module 27 is selected by the central processing module 32 as a communication slave device, and a center process is started.
- SPI communication between module 32 and step drive control module 27 Thereafter, the central processing module outputs a clock signal to the clock pin through PB1, and outputs the data to be sent to the SDI pin through PB2.
- the stepper drive control module When on the rising edge of the clock (CLK, CLK) signal, the stepper drive control module saves the data on the SDI pin corresponding to the time to the internal shift register. Therefore, by continuously transmitting the CLK signal, the step drive control module can continuously save the data on the SDI pin to the internal shift register.
- the meaning of the data on the SDI pins can be determined by the stepper drive control module.
- Figure 11 only illustrates one case of SDI pin data, with a total of 16 bits (the middle 7 bits are not shown). The first two bits are the target register address segment, indicating the destination address of the current data transmission, such as the starting two bits "10" in Figure 11 as the running register address.
- the third bit is the enable flag, and the step drive control module can control the drive module only when the bit is valid (eg, 1).
- the last six digits are the number of microsteps.
- the data in both directions is represented in the form of complements, up to 16.
- the microstep value setting data segment needs to be written to other running registers before this SPI communication, such as configuration register 0 with address "00".
- the step drive control module controls the drive module according to the current value in the run register to make the stream
- the current through the coil changes to control the motor action. That is, the current flowing through the coil changes at time t2 and is maintained until time t4, and the single step of the motor is set by the microstep value.
- the fixed data segment is determined together with the current microstep number segment. For example, when setting 1/16 microstep operation, the number of microsteps is 000100, which means that the current step value is 4 1/16 microsteps in the original direction, that is, 1/4 whole step; In the time period Tstrn, the current step size is 1/4 full step. For example, if you set 1/16 microstep operation, the number of segments in this single step is 000011, which means that the current step value is 3 1/16 microsteps in the original direction, that is, 3/16 full steps.
- the operating speed of the motor can be controlled by controlling the length of the time period Tstrn or changing the single step value, that is, the control of the operating speed of the electronic expansion valve can be controlled by controlling the operating frequency and single stepping of the electronic expansion valve.
- the magnitude of the magnitude is taken.
- the timer of the central processing module can also be utilized to control the length of the time period Tstrn.
- the stepping drive control module can be controlled in the manner shown in FIG. 4 or FIG. 5, respectively.
- EXV In addition to fast turn-off, fast full-on and initialization actions, here are some examples of situations in which EXV may be required to change speed.
- the air conditioning system senses a sudden increase in superheat, it indicates that the load rises sharply, and the electronic expansion valve needs to be quickly opened to provide the refrigerant.
- the vehicle is in the process of continuous acceleration, such as switching from ordinary urban working conditions to high-speed working conditions, or switching from the original idle speed or traffic jam to stable urban working conditions.
- the air conditioning system detects abnormal high pressure, it indicates that the load rises sharply, and the electronic expansion valve needs to be quickly opened to release the pressure to the normal range as soon as possible.
- the control system wants to control the EXV to use a higher speed for flow regulation.
- Other situations where it is desirable to control the EXV to use a higher speed for flow regulation may include: cooling and heating switching, startup processes, and shutdown processes.
- the air conditioning system can also indicate different speeds of the EXV according to the position of the opening position of the EXV. For example, when the opening degree is less than a certain threshold, a lower speed is adopted; when the opening degree is higher than a certain threshold, a higher speed is adopted. These can be set and controlled according to the needs of the system. In addition, the air conditioning system can also indicate different speeds of the EXV according to the different EXV strokes. For example, when a certain stroke range is less than a certain threshold, a lower speed is adopted; when a certain threshold is exceeded, a higher speed is adopted.
- the above air conditioning system indicates the different speed requirements of the EXV.
- the speed signal is sent to the EXV through the central processing module; for the second embodiment, the EXV is based on the input processor 31 and the communication interface.
- the input of 38 is combined with its own program to calculate the speed signal, which can be adjusted as needed.
- the above embodiment takes a two-phase stepping motor as an example, in addition to the two-phase stepping motor, it may be a multi-phase stepping motor.
- the invention adjusts the time period corresponding to the single stepping action of the electronic expansion valve by the control of the control system, and the current stepping amount corresponding to the single stepping step is adjustable, so that the action speed of the electronic expansion valve is adjustable, and
- the electronic expansion valve can be operated at a faster speed during initialization, and the speed at the opening adjustment can be fast or slow, so that the maximum speed during normal adjustment is less than or equal to the maximum speed during the initializing operation, and the minimum speed during normal adjustment is less than The minimum speed at which the action is initialized, so that it can meet the needs of quick start and fast adjustment.
- the normal operating speed of the electronic expansion valve in the general air conditioning system is 1, it can reach 1-1.5 times or even more than 2 times during rapid operation; the operating speed of the electronic expansion valve is 1.5 times or more during the initializing operation, and normal.
- the speed can be adjusted between 0.1-1.5 times during adjustment.
- the speed can be lower in the stable area, the adjustment can be adjusted in the micro-step mode, the speed is between 0.1-0.75 of the normal movement speed, and the movement opening is larger. At this time, the movement speed can be made about 1-1.5 times.
- the electronic expansion valve operates at a slower speed, and can achieve relatively stable adjustment, so that the system maintains stable operation, which can reduce or avoid the oscillation of the electronic expansion valve during the control process, and achieve the most energy-saving control mode.
- the speed of the initialization operation may also be fixed, so that the maximum speed and the minimum speed during the initialization operation are equal, even if the maximum speed during normal adjustment is less than or equal to the speed of the initialization operation.
- the adjustment control method of the present invention is also applicable to other refrigeration cycle systems with electronic expansion valves.
- the stepping drive control module and the driving module are divided according to functions, and the two may be separately set, or may be set together to put the functions of the driving module together in the stepping driving control module. This is also possible in the chip where it is located.
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Abstract
Description
Claims (13)
- 一种制冷剂循环系统,其特征在于,包括控制系统、电子膨胀阀,所述控制系统包括中心处理模块、步进驱动控制模块,所述中心处理模块,用于接收并解析系统控制信息、将解析后的针对电子膨胀阀的控制信号发送给步进驱动控制模块、记录或存储电子膨胀阀的当前开度信息;或者用于接收输入信号和或传感器信号、运算产生对电子膨胀阀的控制信号、将产生的针对电子膨胀阀的控制信号发送给步进驱动控制模块、记录或存储当前电子膨胀阀的开度信息;在所述控制系统中没有单独设置驱动模块时,步进驱动控制模块用于接收所述中心处理模块发送的对电子膨胀阀控制的控制信号,并为所述电子膨胀阀的线圈提供所述中心处理模块发送的满足对电子膨胀阀控制的控制信号要求的电流;在所述控制系统中设置有驱动模块时,步进驱动控制模块用于接收所述中心处理模块发送的对电子膨胀阀控制的控制信号,并控制通过所述驱动模块使流经电子膨胀阀线圈的电流变化满足所述中心处理模块发送的对电子膨胀阀控制的控制信号的要求;驱动模块根据步进驱动控制模块的信号要求给所述电子膨胀阀的线圈提供电流;所述电子膨胀阀在所述制冷剂循环系统中的运行包括初始化运行阶段与流量调节运行阶段,且所述电子膨胀阀在流量调节运行时的最大动作速度小于等于在初始化运行时动作的最大动作速度,在流量调节运行时的最小动作速度小于初始化运行时动作的最小动作速度。
- 如权利要求1所述的制冷剂循环系统,其特征在于:所述电子膨胀阀在所述制冷剂循环系统中的初始化运行时动作速度固定,在流量调节运行时的速度可调,且所述电子膨胀阀在流量调节运行时的动作速度小于等于在初始化运行时动作的速度。
- 如权利要求1所述的制冷剂循环系统,其特征在于:所述中心处理模块包括定时器模块,通过所述中心处理模块改变所述定时器模块的设定定时值,在定时值到后,中心处理模块将相应电平信号提供给步进驱动控制模块,步进驱动控制模块接收到相应电平信号,在所述相应电平信号有效变化时控制所述电子膨胀阀动作一个单次步进量,通过控制电子膨胀阀的单次步进量的动作时间实现对所述电子膨胀阀的动作速度的调节。
- 如权利要求1所述的制冷剂循环系统,其特征在于:所述中心处理模块与步进驱动控制模块通过SPI接口连接,所述步进驱动控制模块通过SPI接口接收所述中心处理模块发送的针对所述电子膨胀阀的电机动作的单次步进量值,单次步进量值为设定的微步和本次微步个数段的乘积,最大不超过一个整步,微步方式设定为1/N整步,本次微步个数段为n,电机走的单次步进量值即等于n/N,其中n和N均为整数,1≤n≤N,通过控制电子膨胀阀的单次步进量值实现对所述电子膨胀阀的动作速度的调节。
- 如权利要求3或4所述的制冷剂循环系统,其特征在于:通过改变控制步进驱动控制模块中设定的电机运行微步值实现对所述电子膨胀阀的动作速度的调节,需要微调时,采用较小的微步设定值,在需要快速动作时,采用较大的微步设定值。
- 如权利要求1-4任一所述的制冷剂循环系统,其特征在于:所述制冷 剂循环系统为汽车空调系统,所述控制系统还包括LIN收发模块,所述LIN收发模块通过LIN线连接到LIN总线,所述LIN收发模块接收来自LIN总线的数字信号的电压电平转换后发送给所述中心处理模块、并接收与转换和传送来自所述中心处理模块的信号。
- 如权利要求6所述的制冷剂循环系统,其特征在于:所述LIN收发模块通过LIN线接收LIN总线上的信号包括对所述电子膨胀阀的控制信号,控制信号包括所述电子膨胀阀所要到达的开度信号、动作速度信号;所述中心处理模块对控制信号的含义进行解析;所述中心处理模块根据当前开度和新的要到达的开度信息,计算得到需要提供给步进驱动控制模块的步进量值、电机的驱动方向(即旋转方向)信息,并把控制所述电子膨胀阀动作的信息提供给所述步进驱动控制模块。
- 如权利要求6所述的制冷剂循环系统,其特征在于:所述LIN收发模块通过LIN线接收LIN总线上的信号包括对所述电子膨胀阀的控制信号,控制信号包括所述电子膨胀阀所要到达的开度信号;所述LIN收发模块将接收到的数字信号的电压电平转换后发送给中心处理模块;所述中心处理模块对控制信号的含义进行解析;所述中心处理模块根据当前开度和新的要到达的开度信息,计算得到需要提供给步进驱动控制模块的步进量值、电机的驱动方向信息、动作速度信息,并把控制所述电子膨胀阀动作的信息提供给所述步进驱动控制模块。
- 如权利要求6所述的制冷剂循环系统,其特征在于:所述电子膨胀阀在所述制冷剂循环系统中的运行还包括快速关断运行阶段,所述快速关断运行信号通过LIN线从LIN总线上接收,在中心处理模块接收到快速关断信号后, 控制所述电子膨胀阀执行快速关断,且所述电子膨胀阀在快速关断运行阶段的动作速度大于等于在初始化运行阶段的动作速度。
- 如权利要求6所述的制冷剂循环系统,其特征在于:所述电子膨胀阀在所述制冷剂循环系统中的运行还包括快速全开阶段,所述快速全开运行信号通过LIN线从LIN总线上接收,在中心处理模块接收到快速全开信号后,控制所述电子膨胀阀执行快速全开,且所述电子膨胀阀在快速全开运行阶段的动作速度大于等于在初始化运行阶段的动作速度。
- 如权利要求1-4其中任一所述的制冷剂循环系统,其特征在于:所述制冷剂循环系统为汽车空调系统,所述控制系统还包括输入处理器、通信接口,所述输入处理器用于接收从空调控制面板上输入的各种开关控制信号和或空调系统管路中布置的各种传感器检测到的信号,输入处理器对输入的各种开关控制信号和或传感器信号进行处理或转换后输出给中心处理模块;通信接口用于接收车上其他模块发出的信号并传送给所述中心处理模块;所述中心处理模块根据输入处理器处理后输入的开关控制信号和或传感器信号,及经通信接口输入的信号,结合自身存储器中存储的控制程序及信息,运算后得出所述电子膨胀阀所要到达的开度信息、动作速度信息。
- 如权利要求11所述的制冷剂循环系统,其特征在于:所述电子膨胀阀在所述制冷剂循环系统中的运行还包括快速关断运行阶段和/或快速全开运行阶段,所述快速关断运行信号和/或快速全开信号通过通信接口或输入处理器接收,在中心处理模块接收到快速关断信号和/或快速全开信号后,控制所述电子膨胀阀执行快速关断和/或快速全开信号;所述电子膨胀阀在快速关断运行阶段和/或快速全开运行阶段的动作速度大于等于在初始化运行阶段的动 作速度。
- 如权利要求11任一所述的制冷剂循环系统,其特征在于:所述电子膨胀阀在所述制冷剂循环系统中的运行还包括快速关断运行阶段和/或快速全开运行阶段,所述电子膨胀阀以目标开度信号和速度信号的结合来判断是否进行快速关断运行阶段和/或快速全开运行,当目标开度信号为0、速度信号为最大值时,电子膨胀阀进行快速全关动作;当目标开度信号为100%、速度信号为最大值时,电子膨胀阀进行快速全开动作;所述电子膨胀阀在快速关断运行阶段和/或快速全开运行阶段的动作速度大于等于在初始化运行阶段的动作速度。
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US15/024,430 US10286752B2 (en) | 2013-09-28 | 2014-09-28 | Refrigerant circulation system |
EP14847489.3A EP3051234B1 (en) | 2013-09-28 | 2014-09-28 | Refrigerant circulation system |
JP2016517328A JP6283739B2 (ja) | 2013-09-28 | 2014-09-28 | 冷媒サイクルシステム |
HK16110678.0A HK1222706A1 (zh) | 2013-09-28 | 2016-09-08 | 製冷劑循環系統 |
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CN201310455110.2A CN104515333B (zh) | 2013-09-28 | 2013-09-28 | 制冷剂循环系统 |
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CN104515333A (zh) | 2015-04-15 |
US10286752B2 (en) | 2019-05-14 |
EP3051234A4 (en) | 2017-05-31 |
EP3051234B1 (en) | 2018-08-01 |
JP6283739B2 (ja) | 2018-02-21 |
EP3051234A1 (en) | 2016-08-03 |
US20160221416A1 (en) | 2016-08-04 |
JP2016534304A (ja) | 2016-11-04 |
HK1222706A1 (zh) | 2017-07-07 |
CN104515333B (zh) | 2017-11-03 |
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