WO2013107123A1 - Mechanical arm control system, method and engineering machinery - Google Patents
Mechanical arm control system, method and engineering machinery Download PDFInfo
- Publication number
- WO2013107123A1 WO2013107123A1 PCT/CN2012/074320 CN2012074320W WO2013107123A1 WO 2013107123 A1 WO2013107123 A1 WO 2013107123A1 CN 2012074320 W CN2012074320 W CN 2012074320W WO 2013107123 A1 WO2013107123 A1 WO 2013107123A1
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- WIPO (PCT)
- Prior art keywords
- signal
- robot arm
- control
- coordinate system
- arm
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/18—Control systems or devices
- B66C13/40—Applications of devices for transmitting control pulses; Applications of remote control devices
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/02—Conveying or working-up concrete or similar masses able to be heaped or cast
- E04G21/04—Devices for both conveying and distributing
- E04G21/0418—Devices for both conveying and distributing with distribution hose
- E04G21/0436—Devices for both conveying and distributing with distribution hose on a mobile support, e.g. truck
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/02—Conveying or working-up concrete or similar masses able to be heaped or cast
- E04G21/04—Devices for both conveying and distributing
- E04G21/0418—Devices for both conveying and distributing with distribution hose
- E04G21/0445—Devices for both conveying and distributing with distribution hose with booms
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/02—Conveying or working-up concrete or similar masses able to be heaped or cast
- E04G21/04—Devices for both conveying and distributing
- E04G21/0418—Devices for both conveying and distributing with distribution hose
- E04G21/0445—Devices for both conveying and distributing with distribution hose with booms
- E04G21/0463—Devices for both conveying and distributing with distribution hose with booms with boom control mechanisms, e.g. to automate concrete distribution
Definitions
- the invention relates to a mechanical arm control system, method and engineering machine.
- the application is submitted to the Chinese Patent Office on January 16, 2012, the application number is 201210012648.1, and the invention name is "a mechanical arm control system, method and engineering machinery” Chinese patent. Priority of the application, the entire contents of which are incorporated herein by reference.
- the invention relates to a construction machinery control technology, in particular to a mechanical arm control system, a method and a construction machine.
- Concrete pump trucks are one of the most widely used construction machinery.
- the pumping equipment mainly uses pumping power to pump concrete along a conveying pipe arranged on the boom to a designated working position.
- the position of the conveying pipe can be changed according to the adjustment of the arm frame.
- the adjustment of the arm frame mainly has the following two modes.
- the first method is mainly for ordinary concrete pump trucks. This adjustment method is used to individually adjust each boom of the concrete pump truck.
- the operator needs to use the first boom, the second boom, the third boom, and the fourth.
- the unfolding and folding operations of the boom and the like are separately controlled, and the operator needs to coordinate and control the operations of the first boom, the second boom, the third boom, and the fourth boom at the same time.
- the operation is not intuitive, the operation is very difficult, the operation skill is high, the operation is labor intensive, the fatigue is easy to occur, and the movement efficiency is low.
- the second method is mainly for concrete pump trucks with intelligent boom technology. Under the condition that the hose speed and direction of the end of the pump arm are given, the pump truck plans the attitude of each boom according to the pre-stored control method. And speed of movement. That is to say, the operator only needs to give the movement speed command in the x, y, and z directions at the end of the boom through the remote controller, and the posture of each boom of the boom system is automatically adjusted to ensure that the end is in accordance with x, y, The speed of z goes to the movement, which greatly reduces the labor intensity of the operator.
- the control of the intelligent boom pump truck is generally controlled by a remote controller.
- the remote controller generally includes a handle, and the handle can generate an analog signal in the front, rear, left and right directions, respectively, and controls the movement of the end hose of the pump boom at a horizontal plane. Speed and direction.
- a first object of the present invention is to provide a mechanical arm control system which is advantageous for improving the control efficiency of the mechanical arm and for controlling the operator to be intuitive and visual.
- a second object of the present invention is to provide a robot arm control method and a construction machine.
- the present invention provides a robot arm control system, a robot arm control system including a robot arm having at least two arm sections, an initial end of the arm and controlling the arm
- the remote control of the end movement also includes:
- a acquiring device configured to acquire a positional relationship signal of a first coordinate system in which the operating component of the remote controller is located and a second coordinate system in which the end of the mechanical arm is located, and an action direction signal of the operating component;
- the controller includes a direction adjustment unit, configured to receive the position relationship signal and the motion direction signal, and issue a direction control command for controlling an end action of the robot arm;
- a driving device configured to receive the direction control command and control the movement of each of the arm segments to move the end of the robot arm in the same direction as the control component of the remote controller.
- the acquiring device includes a first acquiring device and a second acquiring device, and a first obtaining device, configured to acquire an angled signal of a specified coordinate axis of the first coordinate system with respect to a reference direction in a horizontal plane; a device, configured to acquire a corresponding coordinate axis of the second coordinate system The angle of the reference direction is in the horizontal plane; the controller determines the positional relationship between the two coordinate systems according to the acquisition signals of the first acquisition device and the second acquisition device.
- the reference direction is a direction of the earth magnetic field
- the first acquiring device and the second acquiring device are magnetic orientation sensors.
- the two magnetic orientation sensors are respectively mounted on the remote controller and the turntable.
- the second obtaining means comprises an angle sensor disposed on the mechanical arm for detecting a rotation angle thereof in a horizontal plane, and a magnetic square position sensor disposed on a chassis supporting the turntable;
- An angle signal of the corresponding coordinate axis of the second coordinate system in a horizontal plane with respect to the reference direction includes a detection signal of the angle sensor and a detection signal of the magnetic orientation sensor.
- control component on the remote controller is a universal handle.
- the controller further includes a speed adjustment module that receives an action amplitude signal of the universal handle, and the speed adjustment module controls a speed of movement of the end motion of the mechanical arm according to the handle motion amplitude signal.
- the present invention also provides a construction machine including a chassis, a turntable disposed on the chassis, a boom device coupled to the turntable, and a control system for controlling the motion of the boom device.
- the control system of the boom device is the control system of the robot arm described in any of the above.
- the present invention also provides a control method of a mechanical arm, including a mechanical arm, and a remote controller for controlling the end movement of the mechanical arm.
- the specific steps are as follows:
- Step S103 controlling each of the arm joints according to the direction control command to move the end of the robot arm in the same direction as the control unit of the remote controller.
- the operating component is a universal handle
- the action amplitude signal of the universal handle is also acquired in the step S101); the action amplitude signal is further received in the step S102), and according to the action amplitude signal A speed control command is issued; and in step S103), the speed of movement of the end of the robot arm is also controlled according to the speed control command.
- the robot arm control system provided in the present invention is provided with a positional relationship signal for acquiring a second coordinate system in which the first coordinate system of the control member of the remote controller is located and a second coordinate system at the end of the robot arm, and a motion direction signal of the manipulation member
- the acquiring device, the controller obtains the positional relationship between the two coordinate systems by judging and analyzing the positional relationship signals of the first coordinate system and the second coordinate system, and according to the positional relationship, the operating component is in the first coordinate system.
- the control components move in the same direction, which makes the operator's control of the robot arm more intuitive and visual, which is convenient for the operator to judge the control direction, improve the control efficiency of the robot arm and reduce the labor intensity of the operator, avoid misoperation and increase the safety of operation. Sex.
- the construction machine including the above-described robot arm control system and the robot arm control method also have corresponding technical effects to achieve the above-mentioned corresponding purposes.
- FIG. 1 is a schematic diagram of a coordinate system established on a concrete pump truck in the prior art
- FIG. 2 is a schematic diagram of a coordinate system established on a remote controller in the prior art
- FIG. 3 is a schematic diagram of a coordinate system established on a remote controller in the robot arm control system provided by the present invention
- Figure 4 is a top plan view of Figure 3;
- Figure 5 is a schematic view showing a coordinate system established on a robot arm in the robot arm control system provided by the present invention
- Figure 6 is a top plan view of Figure 5;
- FIG. 7 is a schematic structural block diagram of a first type of robot arm control system provided by the present invention
- FIG. 8 is a flow chart of a first mechanical arm control method provided by the present invention
- FIG. 9 is a schematic structural block diagram of a second mechanical arm control system provided by the present invention.
- FIG. 10 is a flow chart of a second mechanical arm control method provided by the present invention.
- this paper introduces the invention by taking a smart concrete pump truck with a boom as an example.
- the technical solution, the boom of the intelligent concrete pump truck is equivalent to the robot arm.
- the technical solutions of the present invention are applied to other types of engineering machinery within the protection scope of the present invention.
- FIG. 3 is a schematic diagram of a coordinate system established on a remote controller of the robot arm control system provided by the present invention
- FIG. 4 is a schematic top view of FIG.
- the so-called intelligent concrete pump truck refers to the concrete pump truck, when the concrete pumping is carried out, as long as the movement speed command of the end of the boom is given, other sections in the boom system The attitude of the boom is automatically adjusted to ensure that the end of the boom moves in the direction specified.
- the boom system in the concrete pump truck generally includes a plurality of booms that are hinged in sequence, and is connected to the turntable 22 through the beginning of the basic arm.
- the boom connected to the turntable 22 is a basic arm, wherein the pumping operation is satisfied.
- the turret 22 can drive the boom system to rotate relative to the chassis 23 of the concrete pump truck.
- the invention provides a mechanical arm control system, comprising a mechanical arm having at least two arm sections.
- the initial end of the mechanical arm is hinged on the turntable, and can be directly hinged to the turntable, or can be indirectly hinged to the turntable, such as a turntable.
- a turntable 22 is provided which is rotatable about a vertical axis. The turntable is hinged to the turntable 22.
- the mechanical arm further comprises a driving device for driving the respective arm joints relative to the turntable 22 or other arm joints.
- the driving device can be a telescopic cylinder, a controller.
- the deployment angle of different arm joints can be adjusted by controlling the flow rate of each cylinder; the robot arm control system further includes a remote controller for controlling the end movement of the mechanical arm, which is equivalent to the boom system in the concrete pump truck, the robot arm
- the control system also includes an acquisition device, a controller, and an execution device.
- the acquiring device is configured to acquire a positional relationship signal of a first coordinate system where the operating component of the remote controller is located and a second coordinate system where the end of the mechanical arm is located, and a driving direction signal of the operating component; It can be wired or wireless.
- a controller comprising: a direction adjustment module for receiving a motion direction signal and a position relationship signal, and issuing and issuing a direction control instruction for controlling an end motion of the robot arm according to a preset control strategy,
- the driving device in the robot arm control system is configured to receive the direction control command to control the end of the robot arm to move in the same direction as the control component of the remote controller.
- the executing device is to control the expansion and contraction of each arm frame. Cylinder, by regulating the flow of hydraulic oil flowing through the telescopic cylinder The direction of movement of the end of the adjustment arm is moved in the same direction as the manipulation member.
- the moving direction of the operating member on the remote controller and the moving direction of the end of the manipulating arm can be always in the same direction, so that the control is more intuitive, image, and easy to operate.
- the judgment of the control direction of the personnel improves the control efficiency of the robot arm, improves the control efficiency of the robot arm, and can reduce the labor intensity of the operator, avoid misoperation, and increase operational safety.
- the positional relationship signal described herein may be a specific coordinate value or a deflection angle value between corresponding coordinate axes of the two coordinate systems.
- One of the coordinate systems can be used as a reference coordinate system to calculate the change of another coordinate system in real time, and the position of the two coordinate systems at a certain time is obtained. Relationship; it is also possible to calculate the positional relationship between the first coordinate system and the second coordinate system with respect to the third coordinate system by using a fixed third coordinate system, thereby obtaining a positional relationship between the first coordinate system and the second coordinate system.
- the preferred determination methods of the first coordinate system and the second coordinate system are given below, and the specific contents are as follows.
- a certain direction is selected as a reference direction, and the reference direction may be a connection between two fixed objects on the ground
- the acquiring device includes a first acquiring device and a second acquiring device; And acquiring an angled signal of the specified coordinate axis of the first coordinate system with respect to the reference direction in a horizontal plane; and second acquiring means, configured to acquire a corresponding coordinate axis of the second coordinate system and the first coordinate system
- the third direction acquisition device is configured to acquire a motion direction signal of the operation component; the controller determines the two coordinate systems according to the acquisition signals of the first acquisition device and the second acquisition device The position between the two is turned off, and a direction control command is issued in conjunction with the acquisition signal of the third acquisition means.
- the third party is selected as the judgment of the positional relationship of the two coordinate systems, which compares the single order, which is beneficial to the programming of the cylinder controller.
- the position determination of the first coordinate system and the second coordinate system is not limited to judging the angle signal in the horizontal plane, and the angle angle signal in the vertical or other plane may also be determined, which will not be described herein.
- the reference direction may be the direction of the earth magnetic field
- the first acquiring device and the second acquiring device are magnetic orientation sensors
- the two magnetic orientation sensors are respectively used to detect the first coordinate system and the second coordinate system.
- the angle between the corresponding coordinate axis and the direction of the Earth's magnetic field For convenience of description, the two magnetic orientation sensors mounted on the remote controller and the robot arm become the first magnetic orientation sensor 11 and the second azimuth magnetic sensor 21, respectively, so that the controller determines between the first coordinate system and the second coordinate system.
- the third obtaining device may be a sensor mounted on the remote controller, configured to acquire an initial position signal of the operating component and a final position signal after the action, that is, obtain a motion direction signal of the operating component, and determine that it is in the reference coordinate system.
- the direction of motion when the operator operates the control component to move, so that the direction of motion of the manipulation component in the reference coordinate system can be detected in real time, and the remote controller sends the orientation signal to the controller, and the orientation signal can be a plurality of parameters. It can also be a parameter that is processed, analyzed, and judged by the remote controller. The specific judgment and control are as follows.
- the coordinate system of the remote controller itself is as shown in FIG. 3 and FIG. 4 .
- the first coordinate system OXYZ is established by the rotation center of the operation handle of the remote controller, and in the case where the remote controller is placed horizontally, for the first coordinate system,
- the X direction is the front direction of the remote controller
- the Z direction is the right direction of the remote controller
- the Y direction is the vertical direction.
- the deflection angle relative to the Z direction in the system is ⁇
- the first acquiring device can also detect the relative positional relationship between the three coordinate axes of the first coordinate system and the reference coordinate system, that is, between the corresponding axes in the two coordinate systems.
- the yaw direction in the first coordinate system is compared with the yaw direction of the north pole of the earth magnetic field (hereinafter referred to as the ⁇ direction), and the ⁇ direction in the first coordinate system is assumed to be relative to the ⁇ direction.
- the angle parameter is acquired by the first magnetic orientation sensor 11, and the controller can determine the position of the remote controller coordinate system and the earth magnetic field coordinate system by the angle signal Setting the relationship, and then obtaining the deflection angle of the manipulation component in the first coordinate system relative to the ⁇ direction, that is, the angle ⁇ in FIG. 4, the angle parameter can be obtained by the sensor of the universal handle provided on the remote controller.
- the two angles of the controllers ⁇ and ⁇ can obtain the direction of movement of the operating member relative to the pole in the earth's magnetic field coordinate system.
- FIG. 5 is a schematic diagram of a coordinate system established on a mechanical arm in a mechanical arm control system according to the present invention
- FIG. 6 is a top view of FIG. 5
- the second coordinate system 02 ⁇ 2 ⁇ 2 ⁇ 2 is established.
- the coordinate system ⁇ 0 ⁇ 0 ⁇ 0 ⁇ 0 of the turntable 22 can be established, and the corresponding axes of the two coordinate systems can be parallel, and the second acquiring device can detect the second time.
- the relative positional relationship between the coordinate axes of the coordinate system and the coordinate system of the reference coordinate system which can detect the change of one coordinate axis with respect to the corresponding coordinate axis in the other coordinate system.
- the variation between the plurality of corresponding coordinate axes that is, the deflection angle between the corresponding axes in the two coordinate systems can be detected.
- the deflection angle of the north pole (hereinafter referred to as the N direction) of the earth magnetic field is taken as an example.
- the deflection angle of the X2 direction relative to the N direction is obtained as ⁇ , that is, the spatial position signal of the end of the boom relative to the reference direction is obtained.
- the reference direction is not limited to the earth's magnetic field, but can also be an object on the earth or the ground, for example, a fixed position of a bracket or the like as a reference position, or Use as a reference for a particular object in space, such as a satellite or other star.
- FIG. 8 is a flow chart of a first mechanical arm control method according to the present invention.
- the control method of the above-mentioned robot arm control system can be carried out as follows:
- Step S103 controlling the end of the robot arm to move in the same direction as the operating member according to the direction control command.
- the first acquiring device and the second obtaining device may both be magnetic orientation sensors, which are respectively referred to as a first magnetic orientation sensor 11 and a second magnetic orientation sensor 21 for convenience of description, and the two azimuth magnetic sensors respectively a positional relationship signal for detecting a first coordinate system in which the operating component of the remote controller is located and a second coordinate system of the end of the mechanical arm with respect to the earth's magnetic field; the setting mode directly uses the earth magnetic field coordinate system as a reference coordinate system Conducive to the accuracy of the test data, the control program compares the order.
- the second magnetic orientation sensor 21 can be respectively installed on the remote controller and the turntable 22, since the boom can be synchronously rotated with the turntable 22, the second magnetic orientation sensor 21 can also be disposed on the boom, and the setting mode is relatively simple, which can further reduce the controller.
- the difficulty of programming can be respectively installed on the remote controller and the turntable 22, since the boom can be synchronously rotated with the turntable 22, the second magnetic orientation sensor 21 can also be disposed on the boom, and the setting mode is relatively simple, which can further reduce the controller. The difficulty of programming.
- the second obtaining device comprises a mechanical arm or a turntable 22
- the magnetic orientation sensor on the chassis, the positional relationship signal of the second coordinate system at the end of the robot arm includes the detection signals of the two sensors, and the controller determines the end of the robot arm based on the detection signal of the angle sensor and the detection signal of the magnetic orientation sensor.
- Position signal relative to the reference direction in this manner, the positional relationship between the second coordinate system of the turntable 22 and the end of the robot arm relative to the reference direction can be calculated by the magnetic orientation sensor and the angle sensor, and the installation positions of the two detection components are compared in this manner Flexible and convenient.
- control unit on the remote controller can be a universal handle 12, and the universal handle 12 is relatively flexible, and can freely control the movement of the end of the boom in multiple directions.
- FIG. 9 is a schematic structural block diagram of a second mechanical arm control system according to the present invention
- FIG. 10 is a flow chart of a second mechanical arm control method according to the present invention.
- the third obtaining device may further obtain an action amplitude signal of the universal handle 12, and the controller may further include a speed adjusting module that receives the action amplitude signal, and the speed adjusting module controls the arm according to the action amplitude signal.
- the speed of the end action when the handle action amplitude is relatively small, the speed adjustment module controls the end of the arm to move slowly in a certain direction; when the handle action amplitude is relatively large, the speed adjustment module controls the end of the arm in a certain direction Fast movement;
- the speed adjustment module controls the movement speed of the arm according to the actual working conditions, which not only improves work efficiency, but also increases construction safety.
- Step S202 receiving a position relationship signal, a handle action amplitude signal, and an action direction signal, and issuing a control command according to each of the above signals;
- the motion direction signal and the position relationship signal are adjusted by the direction adjustment module, and the controller sends a direction control command; after the motion amplitude signal is analyzed, judged, and processed by the speed adjustment module of the controller, the controller issues a speed control command;
- Step S203 According to the direction control command issued by the controller, the driving device adjusts the movement of the end of the arm to coincide with the moving direction of the universal handle; according to the speed control command issued by the controller, the driving device can adjust the moving speed of the end of the arm.
- the controller controls the end of the arm to move rapidly; when the universal handle moves less, the controller controls the end of the arm to move slowly.
- the present invention also provides a construction machine including the above-described robot arm control system, comprising a chassis 23, a turntable 22 disposed on the chassis 23, and an upper arm connected to the turntable 22 And a control system for controlling the operation of the boom device, wherein the control system of the boom device is the control system of the robot arm according to any of the above embodiments, wherein the robot arm control system has the above Technical effects, the mechanical arm control system of the engineering machine provided also has corresponding technical effects.
- the construction machine described herein is a pump truck.
- the pump truck for details of other parts of the pump truck, please refer to the prior art, and details are not described herein.
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Abstract
Disclosed are a mechanical arm control system and method, and engineering machinery. The mechanical arm control system comprises an acquisition device, a controller and a driving device. The acquisition device is used for acquiring a position relation signal of a first coordinate system of a manipulating element of a remote controller and a second coordinate system of a tail end of a mechanical arm, and an action direction signal of the manipulating element. The controller is used for receiving the position relation signal and the action direction signal, and sending a direction control instruction for controlling the tail end of the mechanical arm to act. The driving device is used for receiving the direction control instruction and controlling arm joints to move, so as to drive the tail end of the mechanical arm and a control element of the remote controller to move in the same direction. Therefore, an operator can achieve more intuitive and vivid control of the mechanical arm, and it is convenient for the operator to judge the control direction, thereby improving the control efficiency of the mechanical arm.
Description
一种机械臂控制系统、 方法及工程机械 本申请要求于 2012 年 01 月 16 日提交中国专利局、 申请号为 201210012648.1、 发明名称为"一种机械臂控制系统、 方法及工程机械"的 中国专利申请的优先权, 其全部内容通过引用结合在本申请中。 The invention relates to a mechanical arm control system, method and engineering machine. The application is submitted to the Chinese Patent Office on January 16, 2012, the application number is 201210012648.1, and the invention name is "a mechanical arm control system, method and engineering machinery" Chinese patent. Priority of the application, the entire contents of which are incorporated herein by reference.
技术领域 Technical field
本发明涉及一种工程机械控制技术, 特别涉及一种机械臂控制系统、 方法及工程机械。 The invention relates to a construction machinery control technology, in particular to a mechanical arm control system, a method and a construction machine.
背景技术 Background technique
混凝土泵车是当前应用非常广泛的工程机械之一。 该泵车设备主要是 利用泵送动力将混凝土沿布置于臂架上的输送管泵送至指定工作位置。 Concrete pump trucks are one of the most widely used construction machinery. The pumping equipment mainly uses pumping power to pump concrete along a conveying pipe arranged on the boom to a designated working position.
一般地, 为了满足混凝土泵送位置的需要, 输送管的位置可以随着臂 架的调整而变动, 现有技术中对臂架的调整主要有以下两种方式。 Generally, in order to meet the needs of the concrete pumping position, the position of the conveying pipe can be changed according to the adjustment of the arm frame. In the prior art, the adjustment of the arm frame mainly has the following two modes.
第一种方式主要针对普通混凝土泵车, 该调整方式对混凝土泵车的每 节臂架都进行单独的调整, 操作人员需要对第一臂架, 第二臂架, 第三臂 架, 第四臂架等的展开和收拢动作分别进行控制, 操作手需要同时协调控 制第一臂架, 第二臂架, 第三臂架, 第四臂架等的动作。 操作不直观, 操 作难度很大, 操作技巧要求很高, 操作劳动强度大, 容易产生疲劳, 同时 移动效率低。 The first method is mainly for ordinary concrete pump trucks. This adjustment method is used to individually adjust each boom of the concrete pump truck. The operator needs to use the first boom, the second boom, the third boom, and the fourth. The unfolding and folding operations of the boom and the like are separately controlled, and the operator needs to coordinate and control the operations of the first boom, the second boom, the third boom, and the fourth boom at the same time. The operation is not intuitive, the operation is very difficult, the operation skill is high, the operation is labor intensive, the fatigue is easy to occur, and the movement efficiency is low.
第二种方式主要针对具备智能臂架技术的混凝土泵车, 能够在给定泵 车机械臂末端软管移动速度和方向的情况下, 泵车根据预存的控制方法自 行规划每节臂架的姿态和运动速度。 也就是说, 操作人员只需要通过遥控 器给出臂架末端的 x、 y、 z方向的移动速度指令, 臂架系统每节臂架的姿 态就会自动调节, 以保证末端按照 x、 y、 z的速度去运动, 该调节方式大 大降低了操作人员的劳动强度。 The second method is mainly for concrete pump trucks with intelligent boom technology. Under the condition that the hose speed and direction of the end of the pump arm are given, the pump truck plans the attitude of each boom according to the pre-stored control method. And speed of movement. That is to say, the operator only needs to give the movement speed command in the x, y, and z directions at the end of the boom through the remote controller, and the posture of each boom of the boom system is automatically adjusted to ensure that the end is in accordance with x, y, The speed of z goes to the movement, which greatly reduces the labor intensity of the operator.
目前智能臂架泵车的控制一般采用遥控器进行控制, 遥控器一般包含 一个手柄, 手柄可以产生前后、 左右两个方向的模拟信号, 分别控制泵车 臂架的末端软管在水平面上的运动速度和方向。 At present, the control of the intelligent boom pump truck is generally controlled by a remote controller. The remote controller generally includes a handle, and the handle can generate an analog signal in the front, rear, left and right directions, respectively, and controls the movement of the end hose of the pump boom at a horizontal plane. Speed and direction.
请参考图 1和图 2, 设定一坐标系 Ο,0Χ,0Υ,0Ζ,0固结于臂架转台 Γ 上, 当转台 Γ相对底盘 2,转动时, 臂架也随转台 Γ一起绕轴 Ο0Υ,0转动。
设定另一坐标系 Ο'Χ'Υ'Ζ' , 坐标原点 0,固定在泵车臂架的末端, οχ,、 ΟΥ,、 ΟΖ,三个轴始终与 ΟΧ,0、 ΟΥ,0、 ΟΖΌ保持平行。 遥控器上的坐标 系一般以手柄的转动位置为坐标原点建立, 一个方向用来控制末端沿 ox 方向移动速度, 另一个方向用来控制转台 Γ的回转速度, 从而实现臂架末 端在 οχζ平面内移动。 Please refer to Figure 1 and Figure 2, set a coordinate system Ο, 0Χ, 0Υ, 0Ζ, 0 is fixed on the boom turret ,, when the turret is rotated relative to the chassis 2, the boom also rotates with the turret Ο0Υ, 0 rotation. Set another coordinate system Ο'Χ'Υ'Ζ', coordinate origin 0, fixed at the end of the pump boom, οχ, ΟΥ, ΟΖ, three axes always with ΟΧ, 0, ΟΥ, 0, ΟΖΌ Keep parallel. The coordinate system on the remote controller is generally established with the rotational position of the handle as the coordinate origin. One direction is used to control the speed of the end moving in the ox direction, and the other direction is used to control the rotation speed of the turntable, so that the end of the boom is in the οχζ plane. mobile.
但是当臂架的转台 1,旋转一定方向或操作人员站立的角度不同时, 遥 控器的万向手柄的动作方向与臂架末端的运动方向往往不一致, 操纵直观 性和形象性也比较差, 控制效率比较低, 并且操作人员劳动强度大, 易于 误操作, 有产生危险的可能。 However, when the turntable 1 of the boom is rotated in a certain direction or the angle at which the operator stands is different, the moving direction of the universal handle of the remote controller is often inconsistent with the moving direction of the end of the boom, and the manipulation intuitiveness and image are also poor. The efficiency is relatively low, and the operator is labor intensive, easy to misuse, and has the potential to be dangerous.
因此,如何提供一种对臂架类机械臂的控制系统, 其控制精度比较高, 有利于提高机械臂的控制效率, 且对操纵人员而言控制直观、 形象, 是本 领域内技术人员亟待解决的技术问题。 Therefore, how to provide a control system for the boom type robot arm has high control precision, is advantageous for improving the control efficiency of the robot arm, and is intuitive and image-oriented for the operator, and is urgently needed to be solved by those skilled in the art. Technical problem.
发明内容 Summary of the invention
本发明的第一个目的在于, 提供一种机械臂控制系统, 有利于提高机 械臂的控制效率, 且对操纵人员而言, 控制直观、 形象。 本发明的第二个 目的在于提供一种机械臂控制方法及工程机械。 SUMMARY OF THE INVENTION A first object of the present invention is to provide a mechanical arm control system which is advantageous for improving the control efficiency of the mechanical arm and for controlling the operator to be intuitive and visual. A second object of the present invention is to provide a robot arm control method and a construction machine.
为了实现上述第一个目的, 本发明提供了一种机械臂控制系统, 一种 机械臂控制系统, 包括具有至少两节臂节的机械臂, 所述机械臂的初始端 以及控制所述机械臂的末端运动的遥控器, 还包括: In order to achieve the above first object, the present invention provides a robot arm control system, a robot arm control system including a robot arm having at least two arm sections, an initial end of the arm and controlling the arm The remote control of the end movement also includes:
获取装置, 用于获取所述遥控器的操纵部件所处第一坐标系与所述机 械臂的末端所处第二坐标系的位置关系信号, 以及所述操纵部件的动作方 向信号; a acquiring device, configured to acquire a positional relationship signal of a first coordinate system in which the operating component of the remote controller is located and a second coordinate system in which the end of the mechanical arm is located, and an action direction signal of the operating component;
控制器, 包括方向调整单元, 用于接收所述位置关系信号以及所述动 作方向信号, 并发出控制所述机械臂的末端动作的方向控制指令; The controller includes a direction adjustment unit, configured to receive the position relationship signal and the motion direction signal, and issue a direction control command for controlling an end action of the robot arm;
驱动装置, 用于接收所述方向控制指令并控制各所述臂节运动, 以便 使所述机械臂的末端与所述遥控器的控制部件同向运动。 And a driving device, configured to receive the direction control command and control the movement of each of the arm segments to move the end of the robot arm in the same direction as the control component of the remote controller.
优选地, 所述获取装置包括第一获取装置和第二获取装置; 第一获取 装置, 用于获取所述第一坐标系的指定坐标轴相对参考方向在水平面内的 夹角信号; 第二获取装置, 用于获取所述第二坐标系的对应坐标轴相对所
述参考方向在水平面内的夹角信号; 控制器根据所述第一获取装置和所述 第二获取装置的获取信号, 判断两坐标系之间的位置关系。 Preferably, the acquiring device includes a first acquiring device and a second acquiring device, and a first obtaining device, configured to acquire an angled signal of a specified coordinate axis of the first coordinate system with respect to a reference direction in a horizontal plane; a device, configured to acquire a corresponding coordinate axis of the second coordinate system The angle of the reference direction is in the horizontal plane; the controller determines the positional relationship between the two coordinate systems according to the acquisition signals of the first acquisition device and the second acquisition device.
优选地, 所述参考方向为地球磁场方向, 所述第一获取装置和第二获 取装置均为磁方位传感器。 Preferably, the reference direction is a direction of the earth magnetic field, and the first acquiring device and the second acquiring device are magnetic orientation sensors.
优选地, 两所述磁方位传感器分别安装于所述遥控器和所述转台上。 优选地, 所述第二获取装置包括设置于所述机械臂上用于检测其在水 平面内转动角度的角度传感器, 以及设置于支撑所述转台的底盘上的磁方 位传感器; Preferably, the two magnetic orientation sensors are respectively mounted on the remote controller and the turntable. Preferably, the second obtaining means comprises an angle sensor disposed on the mechanical arm for detecting a rotation angle thereof in a horizontal plane, and a magnetic square position sensor disposed on a chassis supporting the turntable;
所述第二坐标系的对应坐标轴相对所述参考方向在水平面内的夹角信 号包括所述角度传感器的检测信号和所述磁方位传感器的检测信号。 An angle signal of the corresponding coordinate axis of the second coordinate system in a horizontal plane with respect to the reference direction includes a detection signal of the angle sensor and a detection signal of the magnetic orientation sensor.
优选地, 所述遥控器上的控制部件为万向手柄。 Preferably, the control component on the remote controller is a universal handle.
优选地, 所述控制器还包括接收所述万向手柄的动作幅度信号的速度 调节模块, 所述速度调节模块根据所述手柄动作幅度信号控制所述机械臂 的末端动作的运动速度。 Preferably, the controller further includes a speed adjustment module that receives an action amplitude signal of the universal handle, and the speed adjustment module controls a speed of movement of the end motion of the mechanical arm according to the handle motion amplitude signal.
为实现第二目的, 本发明还提供了一种工程机械, 包括底盘、 设于所 述底盘上的转台、 连接于所述转台上臂架装置以及用于控制所述臂架装置 动作的控制系统, 所述臂架装置的控制系统为上述任一项所述的机械臂的 控制系统。 To achieve the second object, the present invention also provides a construction machine including a chassis, a turntable disposed on the chassis, a boom device coupled to the turntable, and a control system for controlling the motion of the boom device. The control system of the boom device is the control system of the robot arm described in any of the above.
此外, 本发明还提供了一种机械臂的控制方法, 包括机械臂, 以及控 制所述机械臂的末端运动的遥控器, 具体步骤如下: In addition, the present invention also provides a control method of a mechanical arm, including a mechanical arm, and a remote controller for controlling the end movement of the mechanical arm. The specific steps are as follows:
步骤 S101 ): 获取遥控器的操纵部件所处第一坐标系与所述机械臂的 末端所处第二坐标系的位置关系信号,以及所述操纵部件的动作方向信号; 步骤 S102 ): 接收所述位置关系信号以及所述动作方向信号, 并发出 控制所述机械臂的末端动作的方向控制指令; Step S101): acquiring a positional relationship signal of the first coordinate system where the manipulation component of the remote controller is located and the second coordinate system where the end of the robot arm is located, and a motion direction signal of the manipulation component; Step S102): receiving station Deriving a positional relationship signal and the motion direction signal, and issuing a direction control command for controlling an end motion of the robot arm;
步骤 S103 ): 根据所述方向控制指令并控制各所述臂节运动, 以便使 所述机械臂的末端与所述遥控器的控制部件同向运动。 Step S103): controlling each of the arm joints according to the direction control command to move the end of the robot arm in the same direction as the control unit of the remote controller.
优选地, 所述操纵部件为万向手柄, 所述步骤 S101 ) 中还可以获取万 向手柄的动作幅度信号; 所述步骤 S102 ) 中还接收所述动作幅度信号, 并 根据所述动作幅度信号发出速度控制指令; 所述步骤 S103 )中还根据所述 速度控制指令控制所述机械臂的末端的运动速度。
本发明中所提供的机械臂控制系统中设置有用于获取遥控器的操纵部 件所处第一坐标系与机械臂的末端所处第二坐标系的位置关系信号以及所 述操纵部件的动作方向信号的获取装置, 控制器通过对第一坐标系和第二 坐标系位置关系信号的判断、 分析, 得到两坐标系之间的位置关系, 并根 据该位置关系将操纵部件在第一坐标系中的相对动作方向信号换算得到其 相对机械臂所处的第二坐标系的相应坐标轴的动作方向, 并发出方向控制 指令控制机械臂的末端朝该方向运动, 实现机械臂的末端与所述遥控器的 控制部件同向运动, 使操作人员对机械臂的控制更加直观、 形象, 便于操 作人员对控制方向的判断, 提高机械臂控制效率并且可以减小操作人员劳 动强度, 避免误操作, 增加操作安全性。 Preferably, the operating component is a universal handle, and the action amplitude signal of the universal handle is also acquired in the step S101); the action amplitude signal is further received in the step S102), and according to the action amplitude signal A speed control command is issued; and in step S103), the speed of movement of the end of the robot arm is also controlled according to the speed control command. The robot arm control system provided in the present invention is provided with a positional relationship signal for acquiring a second coordinate system in which the first coordinate system of the control member of the remote controller is located and a second coordinate system at the end of the robot arm, and a motion direction signal of the manipulation member The acquiring device, the controller obtains the positional relationship between the two coordinate systems by judging and analyzing the positional relationship signals of the first coordinate system and the second coordinate system, and according to the positional relationship, the operating component is in the first coordinate system. Converting the relative motion direction signal to obtain the action direction of the corresponding coordinate axis of the second coordinate system in which the arm is located, and issuing a direction control command to control the end of the arm to move in the direction, and realizing the end of the arm and the remote controller The control components move in the same direction, which makes the operator's control of the robot arm more intuitive and visual, which is convenient for the operator to judge the control direction, improve the control efficiency of the robot arm and reduce the labor intensity of the operator, avoid misoperation and increase the safety of operation. Sex.
同样, 包括上述机械臂控制系统的工程机械以及机械臂控制方法也具 有相应的技术效果, 实现上述相对应的目的。 Similarly, the construction machine including the above-described robot arm control system and the robot arm control method also have corresponding technical effects to achieve the above-mentioned corresponding purposes.
附图说明 DRAWINGS
图 1为现有技术中混凝土泵车上建立的坐标系示意图; 1 is a schematic diagram of a coordinate system established on a concrete pump truck in the prior art;
图 2为现有技术中遥控器上建立的坐标系示意图; 2 is a schematic diagram of a coordinate system established on a remote controller in the prior art;
图 3为本发明所提供的机械臂控制系统中一种遥控器上建立的坐标系 示意图; 3 is a schematic diagram of a coordinate system established on a remote controller in the robot arm control system provided by the present invention;
图 4为图 3的俯视示意图; Figure 4 is a top plan view of Figure 3;
图 5为本发明所提供的机械臂控制系统中一种机械臂上建立的坐标系 示意图; Figure 5 is a schematic view showing a coordinate system established on a robot arm in the robot arm control system provided by the present invention;
图 6为图 5的俯视示意图; Figure 6 is a top plan view of Figure 5;
图 7为本发明所提供的第一种机械臂控制系统的结构框图示意图; 图 8为本发明所提供的第一种机械臂控制方法的流程图; 7 is a schematic structural block diagram of a first type of robot arm control system provided by the present invention; FIG. 8 is a flow chart of a first mechanical arm control method provided by the present invention;
图 9为本发明所提供的第二种机械臂控制系统的结构框图示意图; 图 10为本发明所提供的第二种机械臂控制方法的流程图。 9 is a schematic structural block diagram of a second mechanical arm control system provided by the present invention; FIG. 10 is a flow chart of a second mechanical arm control method provided by the present invention.
具体实施方式 detailed description
下面结合机械臂控制系统、控制方法以及附图对本发明进行详细描述, 本部分的描述仅是示范性和解释性, 不应对本发明的保护范围有任何的限 制作用。 The present invention is described in detail below with reference to a robot arm control system, a control method, and a drawing. The description of the present invention is merely exemplary and explanatory, and should not be construed as limiting the scope of the present invention.
不失一般性, 本文以具有臂架的智能混凝土泵车为例进行介绍本发明
的技术方案, 智能混凝土泵车的臂架就相当于机械臂, 当然, 本领域技术 人员应当理解, 本发明技术方案应用于其他类工程机械也在本文的保护范 围内。 Without loss of generality, this paper introduces the invention by taking a smart concrete pump truck with a boom as an example. The technical solution, the boom of the intelligent concrete pump truck is equivalent to the robot arm. Of course, those skilled in the art should understand that the technical solutions of the present invention are applied to other types of engineering machinery within the protection scope of the present invention.
请参考图 3和图 4, 图 3为本发明所提供的机械臂控制系统中一种遥 控器上建立的坐标系示意图; 图 4为图 3的俯视示意图。 Please refer to FIG. 3 and FIG. 4. FIG. 3 is a schematic diagram of a coordinate system established on a remote controller of the robot arm control system provided by the present invention; FIG. 4 is a schematic top view of FIG.
以具有五节臂架的智能混凝土泵车为例, 所谓智能混凝土泵车是指混 凝土泵车在进行混凝土泵送时, 只要给出臂架的末端的移动速度指令, 臂 架系统中的其他节臂架的姿态就会自动调整, 以保证臂架的末端向着预期 规定的方向运动。 Taking a smart concrete pump truck with a five-section boom as an example, the so-called intelligent concrete pump truck refers to the concrete pump truck, when the concrete pumping is carried out, as long as the movement speed command of the end of the boom is given, other sections in the boom system The attitude of the boom is automatically adjusted to ensure that the end of the boom moves in the direction specified.
混凝土泵车中的臂架系统中一般包括依次铰接的若干节臂架, 通过基 本臂的始端连接于转台 22上, 本文中以与转台 22连接的臂架为基本臂, 其中为满足泵送作业多方向性的需求,转台 22可以带动臂架系统相对混凝 土泵车的底盘 23转动。 The boom system in the concrete pump truck generally includes a plurality of booms that are hinged in sequence, and is connected to the turntable 22 through the beginning of the basic arm. In this paper, the boom connected to the turntable 22 is a basic arm, wherein the pumping operation is satisfied. For multi-directional requirements, the turret 22 can drive the boom system to rotate relative to the chassis 23 of the concrete pump truck.
本发明提供了一种机械臂控制系统,包括具有至少两节臂节的机械臂, 机械臂的初始端铰接于转台上, 可以直接铰接于转台上, 也可以间接铰接 于转台上,例如转台上设置有可绕竖轴旋转的转台 22,转台铰接于转台 22 上,机械臂还包括驱动各臂节相对转台 22或其他臂节回转的驱动装置,一 般地, 驱动装置可以为伸缩油缸, 控制器可以通过控制各油缸的流量来调 节不同臂节的展开角度; 该机械臂控制系统还包括控制机械臂的末端运动 的遥控器, 在混凝土泵车中该机械臂就相当于臂架系统, 机械臂控制系统 还包括获取装置、 控制器以及执行装置。 其中, 获取装置用于获取所述遥 控器的操纵部件所处第一坐标系与所述机械臂的末端所处第二坐标系的位 置关系信号, 以及所述操纵部件的动作方向信号; 遥控器可以为有线控制 方式, 也可以为无线控制方式。 The invention provides a mechanical arm control system, comprising a mechanical arm having at least two arm sections. The initial end of the mechanical arm is hinged on the turntable, and can be directly hinged to the turntable, or can be indirectly hinged to the turntable, such as a turntable. A turntable 22 is provided which is rotatable about a vertical axis. The turntable is hinged to the turntable 22. The mechanical arm further comprises a driving device for driving the respective arm joints relative to the turntable 22 or other arm joints. Generally, the driving device can be a telescopic cylinder, a controller. The deployment angle of different arm joints can be adjusted by controlling the flow rate of each cylinder; the robot arm control system further includes a remote controller for controlling the end movement of the mechanical arm, which is equivalent to the boom system in the concrete pump truck, the robot arm The control system also includes an acquisition device, a controller, and an execution device. The acquiring device is configured to acquire a positional relationship signal of a first coordinate system where the operating component of the remote controller is located and a second coordinate system where the end of the mechanical arm is located, and a driving direction signal of the operating component; It can be wired or wireless.
控制器,包括用于接收动作方向信号和位置关系信号的方向调节模块, 并根据预设控制策略发出并发出控制所述机械臂的末端动作的方向控制指 令, a controller, comprising: a direction adjustment module for receiving a motion direction signal and a position relationship signal, and issuing and issuing a direction control instruction for controlling an end motion of the robot arm according to a preset control strategy,
该机械臂控制系统中的驱动装置用于接收方向控制指令控制机械臂的 末端与遥控器的控制部件同向运动, 在混凝土泵车中执行装置也就是控制 各节臂架相对伸缩的各级伸缩油缸, 通过调节流过伸缩油缸的液压油的流
量调节机械臂的末端的运动方向与操纵部件同向运动。 The driving device in the robot arm control system is configured to receive the direction control command to control the end of the robot arm to move in the same direction as the control component of the remote controller. In the concrete pump truck, the executing device is to control the expansion and contraction of each arm frame. Cylinder, by regulating the flow of hydraulic oil flowing through the telescopic cylinder The direction of movement of the end of the adjustment arm is moved in the same direction as the manipulation member.
本发明中所提供的机械臂控制系统中无论操作人员处于如何位置, 遥 控器上操纵部件的运动方向与其操纵的机械臂末端的运动方向可以始终处 于同向, 使控制更加直观、 形象, 便于操作人员对控制方向的判断, 提高 机械臂控制效率, 提高机械臂控制效率并且可以减小操作人员劳动强度, 避免误操作, 增加操作安全性。 In the mechanical arm control system provided by the present invention, no matter how the operator is in position, the moving direction of the operating member on the remote controller and the moving direction of the end of the manipulating arm can be always in the same direction, so that the control is more intuitive, image, and easy to operate. The judgment of the control direction of the personnel improves the control efficiency of the robot arm, improves the control efficiency of the robot arm, and can reduce the labor intensity of the operator, avoid misoperation, and increase operational safety.
此处所述的位置关系信号可以为具体的坐标值, 也可以为两坐标系相 应坐标轴之间偏转角度值。 The positional relationship signal described herein may be a specific coordinate value or a deflection angle value between corresponding coordinate axes of the two coordinate systems.
第一坐标系和第二坐标系位置关系的判断有多种方式, 可以以其中一 坐标系为参考坐标系, 实时计算另一坐标系相对其的变化, 得到两坐标系 在某一时刻的位置关系; 也可以利用固定不变的第三坐标系, 计算第一坐 标系和第二坐标系分别相对第三坐标系的位置关系, 从而得到第一坐标系 和第二坐标系之间的位置关系, 下面给出了几种第一坐标系和第二坐标系 的优选判定方法, 具体内容如下所述。 There are various ways to determine the positional relationship between the first coordinate system and the second coordinate system. One of the coordinate systems can be used as a reference coordinate system to calculate the change of another coordinate system in real time, and the position of the two coordinate systems at a certain time is obtained. Relationship; it is also possible to calculate the positional relationship between the first coordinate system and the second coordinate system with respect to the third coordinate system by using a fixed third coordinate system, thereby obtaining a positional relationship between the first coordinate system and the second coordinate system. The preferred determination methods of the first coordinate system and the second coordinate system are given below, and the specific contents are as follows.
在一种优选的实施方式中, 选取某一方向为参考方向, 该参考方向可 以为地面上两固定物体之间的连线, 获取装置包括第一获取装置和第二获 取装置; 第一获取装置, 用于获取所述第一坐标系的指定坐标轴相对参考 方向在水平面内的夹角信号; 第二获取装置, 用于获取第二坐标系中与所 述第一坐标系的对应坐标轴相对参考方向在水平面内的夹角信号; 第三获 取装置, 用于获取所述操作部件的动作方向信号; 控制器根据第一获取装 置、 所述第二获取装置的获取信号, 判断两坐标系之间的位置关, 并结合 第三获取装置的获取信号发出方向控制指令。 In a preferred embodiment, a certain direction is selected as a reference direction, and the reference direction may be a connection between two fixed objects on the ground, and the acquiring device includes a first acquiring device and a second acquiring device; And acquiring an angled signal of the specified coordinate axis of the first coordinate system with respect to the reference direction in a horizontal plane; and second acquiring means, configured to acquire a corresponding coordinate axis of the second coordinate system and the first coordinate system The third direction acquisition device is configured to acquire a motion direction signal of the operation component; the controller determines the two coordinate systems according to the acquisition signals of the first acquisition device and the second acquisition device The position between the two is turned off, and a direction control command is issued in conjunction with the acquisition signal of the third acquisition means.
选取第三者作为两坐标系位置关系的判断, 该方式比较筒单, 有利于 筒化控制器的程序编制。 The third party is selected as the judgment of the positional relationship of the two coordinate systems, which compares the single order, which is beneficial to the programming of the cylinder controller.
需要指出的是, 第一坐标系和第二坐标系位置判断不局限于判断水平 面内的夹角信号, 也可以判断在竖直或其他平面内的夹角信号, 在此本文 不再赘述。 It should be noted that the position determination of the first coordinate system and the second coordinate system is not limited to judging the angle signal in the horizontal plane, and the angle angle signal in the vertical or other plane may also be determined, which will not be described herein.
在一种具体的实施方式中, 上述参考方向可以为地球磁场方向, 第一 获取装置和第二获取装置均为磁方位传感器, 两磁方位传感器分别用来检 测第一坐标系和第二坐标系的相应坐标轴相对地球磁场方向的夹角信号,
为了描述的方便, 安装于遥控器和机械臂上的两磁方位传感器分别成为第 一磁方位传感器 11和第二方位磁传感器 21 , 从而控制器判断第一坐标系 和第二坐标系之间的位置关系, 第三获取装置可以为安装于遥控器上的传 感器, 用于获取操纵部件的初始位置信号与动作后的最终位置信号, 即获 取操纵部件的动作方向信号, 判断其在参考坐标系中的运动方向, 当操作 人员操作控制部件运动时, 从而可以得到实时检测该操纵部件在参考坐标 系中的运动方向, 遥控器将该方位信号发送至控制器, 该方位信号可以为 多个参数, 也可以为经遥控器处理、 分析、 判断的一个的参数, 具体判断、 控制如下。 In a specific implementation, the reference direction may be the direction of the earth magnetic field, the first acquiring device and the second acquiring device are magnetic orientation sensors, and the two magnetic orientation sensors are respectively used to detect the first coordinate system and the second coordinate system. The angle between the corresponding coordinate axis and the direction of the Earth's magnetic field, For convenience of description, the two magnetic orientation sensors mounted on the remote controller and the robot arm become the first magnetic orientation sensor 11 and the second azimuth magnetic sensor 21, respectively, so that the controller determines between the first coordinate system and the second coordinate system. Positional relationship, the third obtaining device may be a sensor mounted on the remote controller, configured to acquire an initial position signal of the operating component and a final position signal after the action, that is, obtain a motion direction signal of the operating component, and determine that it is in the reference coordinate system. The direction of motion, when the operator operates the control component to move, so that the direction of motion of the manipulation component in the reference coordinate system can be detected in real time, and the remote controller sends the orientation signal to the controller, and the orientation signal can be a plurality of parameters. It can also be a parameter that is processed, analyzed, and judged by the remote controller. The specific judgment and control are as follows.
遥控器自身坐标系如图 3和图 4所示, 在本实施方式中以遥控器的操 作手柄的转动中心建立第一坐标系 OXYZ, 遥控器在水平放置的情况下, 对于第一坐标系, X方向为遥控器前方向, Z方向为遥控器右方向, Y方 向为竖直方向, 当操作人员动作遥控器的操纵部件沿 OF方向移动时, 第 三获取装置可以获得操纵部件在第一坐标系中相对 Z方向的偏转角度即 φ, 同时第一获取装置还可以检测出第一坐标系的三个坐标轴相对参考坐标系 三个坐标轴相对位置关系, 即两坐标系中相应轴之间的偏转角度, 本实施 例中以第一坐标系中的 Ζ方向相对地球磁场的北极 (以下筒称 Ν方向)的 偏转角度为例进行介绍, 假设第一坐标系中的 Ζ方向相对 Ν方向为 α, 该 角度参数由第一磁方位传感器 11获取,控制器通过该角度信号可以判断遥 控器坐标系和地球磁场坐标系的位置关系, 然后再通过第三获取装置获取 操纵部件在第一坐标系中相对 Ζ方向的偏转角度即图 4中的角度 φ, 该角 度参数可以由设于遥控器的万向手柄的传感器获取, 控制器 φ和 α两角度 可以得到操纵部件在地球磁场坐标系中相对 Ν极的运动方向。 The coordinate system of the remote controller itself is as shown in FIG. 3 and FIG. 4 . In the present embodiment, the first coordinate system OXYZ is established by the rotation center of the operation handle of the remote controller, and in the case where the remote controller is placed horizontally, for the first coordinate system, The X direction is the front direction of the remote controller, the Z direction is the right direction of the remote controller, and the Y direction is the vertical direction. When the operator moves the operation part of the remote controller in the OF direction, the third obtaining device can obtain the first coordinate of the operating part. The deflection angle relative to the Z direction in the system is φ, and the first acquiring device can also detect the relative positional relationship between the three coordinate axes of the first coordinate system and the reference coordinate system, that is, between the corresponding axes in the two coordinate systems. In the present embodiment, the yaw direction in the first coordinate system is compared with the yaw direction of the north pole of the earth magnetic field (hereinafter referred to as the Ν direction), and the Ζ direction in the first coordinate system is assumed to be relative to the Ν direction. α, the angle parameter is acquired by the first magnetic orientation sensor 11, and the controller can determine the position of the remote controller coordinate system and the earth magnetic field coordinate system by the angle signal Setting the relationship, and then obtaining the deflection angle of the manipulation component in the first coordinate system relative to the Ζ direction, that is, the angle φ in FIG. 4, the angle parameter can be obtained by the sensor of the universal handle provided on the remote controller. The two angles of the controllers φ and α can obtain the direction of movement of the operating member relative to the pole in the earth's magnetic field coordinate system.
请参考图 5至图 7, 图 5为本发明所提供的机械臂控制系统中一种机 械臂上建立的坐标系示意图; 图 6为图 5的俯视示意图; 图 7为本发明所 提供的第一种机械臂控制系统的结构框图示意图。 Please refer to FIG. 5 to FIG. 7. FIG. 5 is a schematic diagram of a coordinate system established on a mechanical arm in a mechanical arm control system according to the present invention; FIG. 6 is a top view of FIG. 5; A schematic block diagram of a mechanical arm control system.
同理, 如图 5和图 6建立第二坐标系 02Χ2Υ2Ζ2, 为了控制方便还可 以建立转台 22坐标系 Ο0Χ0Υ0 Ζ0, 两坐标系的相应轴可以为平行的, 第 二获取装置可以检测此时第二坐标系的坐标轴相对参考坐标系坐标轴相对 位置关系, 可以检测一个坐标轴相对另一坐标系中相应坐标轴的变化, 也
可以检测多个相应坐标轴间的变化,即两坐标系中相应轴之间的偏转角度, 本实施例中以获取 X2方向相对地球磁场的北极 (以下筒称 N方向 ) 的偏 转角度为例进行介绍, 在一种具体实施例中, 获取 X2方向相对 N方向的 偏转角度为 η ,也就是获得了臂架的末端相对于参考方向的空间位置信号。 当然也可以是 Ζ2相对 Ν方向的偏转角度, 并且参考方向不局限于地球磁 场, 也可以为地球或地面上的某个物体, 例如以固定某位置的支架等物体 为参考位置, 再或者还可以为太空中的某个特定的物体, 例如卫星或其他 星体等作为参考。 Similarly, as shown in FIG. 5 and FIG. 6, the second coordinate system 02Χ2Υ2Ζ2 is established. For the convenience of control, the coordinate system 转0Χ0Υ0 Ζ0 of the turntable 22 can be established, and the corresponding axes of the two coordinate systems can be parallel, and the second acquiring device can detect the second time. The relative positional relationship between the coordinate axes of the coordinate system and the coordinate system of the reference coordinate system, which can detect the change of one coordinate axis with respect to the corresponding coordinate axis in the other coordinate system. The variation between the plurality of corresponding coordinate axes, that is, the deflection angle between the corresponding axes in the two coordinate systems can be detected. In this embodiment, the deflection angle of the north pole (hereinafter referred to as the N direction) of the earth magnetic field is taken as an example. In one embodiment, the deflection angle of the X2 direction relative to the N direction is obtained as η, that is, the spatial position signal of the end of the boom relative to the reference direction is obtained. Of course, it can also be the deflection angle of Ζ2 relative to the Ν direction, and the reference direction is not limited to the earth's magnetic field, but can also be an object on the earth or the ground, for example, a fixed position of a bracket or the like as a reference position, or Use as a reference for a particular object in space, such as a satellite or other star.
请参考图 8, 图 8为本发明所提供的第一种机械臂控制方法的流程图。 上述机械臂控制系统的控制方法可以按如下步骤进行: Please refer to FIG. 8, FIG. 8 is a flow chart of a first mechanical arm control method according to the present invention. The control method of the above-mentioned robot arm control system can be carried out as follows:
步骤 S101 ): 获取所述遥控器的操纵部件所处第一坐标系与所述机械 臂的末端所处第二坐标系的位置关系信号, 以及所述操纵部件的动作方向 信号; Step S101): acquiring a positional relationship signal of a first coordinate system in which the operating component of the remote controller is located and a second coordinate system in which the end of the mechanical arm is located, and a driving direction signal of the operating component;
步骤 S102 ): 接收动作方向信号以及所述位置信号, 并根据上述各信 号发出方向控制指令; Step S102): receiving a motion direction signal and the position signal, and issuing a direction control command according to each of the foregoing signals;
步骤 S103 ): 根据所述方向控制指令控制所述机械臂的末端与所述操 纵部件同向运动。 Step S103): controlling the end of the robot arm to move in the same direction as the operating member according to the direction control command.
在一种优选的实施方式中, 第一获取装置和第二获取装置可以均为磁 方位传感器,为了描述方便分别称为第一磁方位传感器 11和第二磁方位传 感器 21 , 两方位磁传感器分别用于检测遥控器的操纵部件所处的第一坐标 系和机械臂的末端所处的第二坐标系相对地球磁场的位置关系信号; 该设 置方式中直接以地球磁场坐标系作为参考坐标系有利于检测数据的准确 性, 控制程序比较筒单。 In a preferred embodiment, the first acquiring device and the second obtaining device may both be magnetic orientation sensors, which are respectively referred to as a first magnetic orientation sensor 11 and a second magnetic orientation sensor 21 for convenience of description, and the two azimuth magnetic sensors respectively a positional relationship signal for detecting a first coordinate system in which the operating component of the remote controller is located and a second coordinate system of the end of the mechanical arm with respect to the earth's magnetic field; the setting mode directly uses the earth magnetic field coordinate system as a reference coordinate system Conducive to the accuracy of the test data, the control program compares the order.
以下将具体介绍几种磁方位传感器的安装方式, 具体内容如下。 The following describes the installation methods of several magnetic orientation sensors. The details are as follows.
在一种具体实施方式中, 第一磁方位传感器 11 和第二磁方位传感器 In a specific embodiment, the first magnetic orientation sensor 11 and the second magnetic orientation sensor
21可以分别安装在遥控器和转台 22上, 由于臂架可以随转台 22—起同步 转动, 第二磁方位传感器 21也可以设置于臂架上, 该设置方式比较筒单, 可以进一步降低控制器的程序编制的难度。 21 can be respectively installed on the remote controller and the turntable 22, since the boom can be synchronously rotated with the turntable 22, the second magnetic orientation sensor 21 can also be disposed on the boom, and the setting mode is relatively simple, which can further reduce the controller. The difficulty of programming.
在另一种具体实施方式中, 第二获取装置包括设置于机械臂或转台 22
的底盘上的磁方位传感器, 机械臂末端所处的第二坐标系的位置关系信号 包括上述两传感器的检测信号, 控制器根据角度传感器的检测信号和磁方 位传感器的检测信号判断机械臂的末端相对参考方向的位置信号; 该方式 中可以通过磁方位传感器和角度传感器计算出转台 22 和机械臂的末端所 处第二坐标系相对参考方向的位置关系, 该方式中两检测部件的安装位置 比较灵活、 方便。 In another specific embodiment, the second obtaining device comprises a mechanical arm or a turntable 22 The magnetic orientation sensor on the chassis, the positional relationship signal of the second coordinate system at the end of the robot arm includes the detection signals of the two sensors, and the controller determines the end of the robot arm based on the detection signal of the angle sensor and the detection signal of the magnetic orientation sensor. Position signal relative to the reference direction; in this manner, the positional relationship between the second coordinate system of the turntable 22 and the end of the robot arm relative to the reference direction can be calculated by the magnetic orientation sensor and the angle sensor, and the installation positions of the two detection components are compared in this manner Flexible and convenient.
在一种优选实施方式中, 遥控器上的控制部件可以为万向手柄 12, 万 向手柄 12动作比较灵活, 可以自由控制臂架的末端向多个方向运动。 In a preferred embodiment, the control unit on the remote controller can be a universal handle 12, and the universal handle 12 is relatively flexible, and can freely control the movement of the end of the boom in multiple directions.
请参考图 9和图 10, 图 9为本发明所提供的第二种机械臂控制系统的 结构框图示意图; 图 10 为本发明所提供的第二种机械臂控制方法的流程 图。 Please refer to FIG. 9 and FIG. 10. FIG. 9 is a schematic structural block diagram of a second mechanical arm control system according to the present invention; FIG. 10 is a flow chart of a second mechanical arm control method according to the present invention.
在另一种优选的实施方式中, 第三获取装置还可以获取万向手柄 12 的动作幅度信号, 控制器还可以包括接收动作幅度信号的速度调节模块, 速度调节模块根据动作幅度信号控制机械臂的末端动作的运动速度, 当的 手柄动作幅度比较小时, 速度调节模块控制机械臂末端沿某一方向緩慢的 运动; 当的手柄动作幅度比较大时, 速度调节模块控制机械臂末端沿某一 方向快速的运动; 通过增加速度调节模块可以根据实际工况的控制机械臂 的运动速度, 不仅可以提高工作效率, 而且可以增加施工安全性。 In another preferred embodiment, the third obtaining device may further obtain an action amplitude signal of the universal handle 12, and the controller may further include a speed adjusting module that receives the action amplitude signal, and the speed adjusting module controls the arm according to the action amplitude signal. The speed of the end action, when the handle action amplitude is relatively small, the speed adjustment module controls the end of the arm to move slowly in a certain direction; when the handle action amplitude is relatively large, the speed adjustment module controls the end of the arm in a certain direction Fast movement; By increasing the speed adjustment module, the movement speed of the arm can be controlled according to the actual working conditions, which not only improves work efficiency, but also increases construction safety.
上述实施例的控制方法如下所示: The control method of the above embodiment is as follows:
步骤 S201 ): 获取所述遥控器的操纵部件所处第一坐标系与所述机械 臂的末端所处第二坐标系的位置关系信号,以及万向手柄 12的动作方向信 号; Step S201): acquiring a positional relationship signal of a first coordinate system where the operating component of the remote controller is located and a second coordinate system where the end of the mechanical arm is located, and a driving direction signal of the universal handle 12;
步骤 S202 ): 接收位置关系信号、 手柄动作幅度信号以及动作方向信 号, 并根据上述各信号发出控制指令; Step S202): receiving a position relationship signal, a handle action amplitude signal, and an action direction signal, and issuing a control command according to each of the above signals;
动作方向信号和位置关系信号通过方向调节模块进行调整, 控制器发 出方向控制指令; 动作幅度信号经控制器的速度调节模块分析、 判断、 处 理后, 控制器发出速度控制指令; The motion direction signal and the position relationship signal are adjusted by the direction adjustment module, and the controller sends a direction control command; after the motion amplitude signal is analyzed, judged, and processed by the speed adjustment module of the controller, the controller issues a speed control command;
步骤 S203 ): 根据控制器发出的方向控制指令, 驱动装置调节机械臂 末端的运动与万向手柄的运动方向一致;根据控制器发出的速度控制指令, 驱动装置可以调节机械臂末端的运动速度。
当万向手柄运动幅度比较大时, 控制器控制机械臂末端快速运动; 当 万向手柄运动幅度比较小时, 控制器控制机械臂末端緩慢运动。 Step S203): According to the direction control command issued by the controller, the driving device adjusts the movement of the end of the arm to coincide with the moving direction of the universal handle; according to the speed control command issued by the controller, the driving device can adjust the moving speed of the end of the arm. When the universal handle moves relatively large, the controller controls the end of the arm to move rapidly; when the universal handle moves less, the controller controls the end of the arm to move slowly.
基于上述机械臂控制系统和机械臂的控制方法, 本发明还提供了一种 包括上述机械臂控制系统的工程机械, 包括底盘 23、 设于底盘 23上的转 台 22、 连接于所述转台 22上臂架装置以及用于控制所述臂架装置动作的 控制系统, 其特征在于, 所述臂架装置的控制系统为上述任一实施例所述 的机械臂的控制系统, 由于机械臂控制系统具有上述技术效果, 提供的工 程机械的机械臂控制系统也具有相对应的技术效果。 Based on the above control method of the robot arm control system and the robot arm, the present invention also provides a construction machine including the above-described robot arm control system, comprising a chassis 23, a turntable 22 disposed on the chassis 23, and an upper arm connected to the turntable 22 And a control system for controlling the operation of the boom device, wherein the control system of the boom device is the control system of the robot arm according to any of the above embodiments, wherein the robot arm control system has the above Technical effects, the mechanical arm control system of the engineering machine provided also has corresponding technical effects.
在一种优选实施例中, 本文中所述的工程机械为泵车, 泵车其他部分 的资料请参考现有技术, 在此不再赘述。 In a preferred embodiment, the construction machine described herein is a pump truck. For details of other parts of the pump truck, please refer to the prior art, and details are not described herein.
以上所述仅是本发明的优选实施方式, 应当指出, 对于本技术领域的 普通技术人员来说, 在不脱离本发明原理的前提下, 还可以做出若干改进 和润饰, 这些改进和润饰也应视为本发明的保护范围。
The above description is only a preferred embodiment of the present invention, and it should be noted that those skilled in the art can also make several improvements and retouchings without departing from the principles of the present invention. It should be considered as the scope of protection of the present invention.
Claims
1、 一种机械臂控制系统, 包括具有至少两节臂节的机械臂, 所述机械 臂的初始端铰接于转台, 还包括驱动各所述臂节相对转台或其他臂节回转 的驱动装置以及控制所述机械臂的末端运动的遥控器, 其特征在于, 还包 括: What is claimed is: 1. A robot arm control system comprising: a robot arm having at least two arm sections, the initial end of the arm being hinged to the turntable, and further comprising driving means for driving each of the arm sections relative to the turntable or other arm sections and A remote controller for controlling end movement of the robot arm, further comprising:
获取装置, 用于获取所述遥控器的操纵部件所处第一坐标系与所述机 械臂的末端所处第二坐标系的位置关系信号, 以及所述操纵部件的动作方 向信号; a acquiring device, configured to acquire a positional relationship signal of a first coordinate system in which the operating component of the remote controller is located and a second coordinate system in which the end of the mechanical arm is located, and an action direction signal of the operating component;
控制器, 包括方向调整单元, 用于接收所述位置关系信号以及所述动 作方向信号, 并发出控制所述机械臂的末端动作的方向控制指令; The controller includes a direction adjustment unit, configured to receive the position relationship signal and the motion direction signal, and issue a direction control command for controlling an end action of the robot arm;
驱动装置, 用于接收所述方向控制指令并控制各所述臂节运动, 以便 使所述机械臂的末端与所述遥控器的控制部件同向运动。 And a driving device, configured to receive the direction control command and control the movement of each of the arm segments to move the end of the robot arm in the same direction as the control component of the remote controller.
2、根据权利要求 1所述的机械臂控制系统, 其特征在于, 所述获取装 置包括第一获取装置和第二获取装置; The robot arm control system according to claim 1, wherein the acquiring device comprises a first acquiring device and a second acquiring device;
第一获取装置, 用于获取所述第一坐标系的指定坐标轴相对参考方向 在水平面内的夹角信号; a first acquiring device, configured to acquire an angle signal of a specified coordinate axis of the first coordinate system with respect to a reference direction in a horizontal plane;
第二获取装置, 用于获取所述第二坐标系的对应坐标轴相对所述参考 方向在水平面内的夹角信号; a second acquiring device, configured to acquire an angle signal of a corresponding coordinate axis of the second coordinate system in a horizontal plane with respect to the reference direction;
第三获取装置, 用于获取所述操作部件的动作方向信号。 And a third obtaining device, configured to acquire a motion direction signal of the operating component.
控制器根据所述第一获取装置、 所述第二获取装置的获取信号, 判断 两坐标系之间的位置关系, 并结合所述第三获取装置的获取信号发出方向 控制指令。 The controller determines a positional relationship between the two coordinate systems according to the acquisition signals of the first acquisition device and the second acquisition device, and issues a direction control instruction in conjunction with the acquisition signal of the third acquisition device.
3、根据权利要求 2所述的机械臂控制系统, 其特征在于, 所述参考方 向为地球磁场方向,所述第一获取装置和第二获取装置均为磁方位传感器。 The robot arm control system according to claim 2, wherein the reference direction is a direction of a magnetic field of the earth, and the first acquiring means and the second obtaining means are both magnetic orientation sensors.
4、根据权利要求 3所述的机械臂控制系统, 其特征在于, 两所述磁方 位传感器分别安装于所述遥控器和所述转台上。 A robot arm control system according to claim 3, wherein two of said magnetic square sensors are mounted on said remote controller and said turntable, respectively.
5、根据权利要求 2所述的机械臂控制系统, 其特征在于, 所述第二获 感器, 以及设置于支撑所述转台的底盘上的磁方位传感器; The robot arm control system according to claim 2, wherein: the second sensor, and a magnetic orientation sensor disposed on a chassis supporting the turntable;
所述第二坐标系的对应坐标轴相对所述参考方向在水平面内的夹角信 号包括所述角度传感器的检测信号和所述磁方位传感器的检测信号。 An angled letter of the corresponding coordinate axis of the second coordinate system in the horizontal plane with respect to the reference direction The number includes a detection signal of the angle sensor and a detection signal of the magnetic orientation sensor.
6、 根据权利要求 1至 5任一项所述的机械臂控制系统, 其特征在于, 所述遥控器上的控制部件为万向手柄(12 )。 The robot arm control system according to any one of claims 1 to 5, characterized in that the control unit on the remote controller is a universal handle (12).
7、根据权利要求 6所述的机械臂控制系统, 其特征在于, 所述第三获 取装置还获取所述万向手柄的动作幅度信号, 所述控制器还包括接收所述 动作幅度信号的速度调节模块, 所述速度调节模块根据所述动作幅度信号 控制所述机械臂的末端动作的运动速度。 The mechanical arm control system according to claim 6, wherein the third obtaining means further acquires an action amplitude signal of the universal handle, and the controller further comprises a speed of receiving the action amplitude signal An adjustment module, the speed adjustment module controls a speed of movement of the end motion of the robot arm according to the motion amplitude signal.
8、 一种工程机械, 包括底盘(23 )、 设于所述底盘上的转台 (22 )、 连 接于所述转台上臂架装置以及用于控制所述臂架装置动作的控制系统, 其 特征在于, 所述臂架装置的控制系统为权利要求 1至 7任一项所述的机械 臂的控制系统。 8. A construction machine comprising a chassis (23), a turntable (22) disposed on the chassis, a boom assembly coupled to the turntable, and a control system for controlling the motion of the boom assembly, wherein The control system of the boom device is the control system of the robot arm according to any one of claims 1 to 7.
9、 一种机械臂的控制方法, 包括机械臂, 以及控制所述机械臂的末端 运动的遥控器, 其特征在于, 具体步骤如下: 9. A method of controlling a robot arm, comprising: a robot arm, and a remote controller for controlling end movement of the robot arm, wherein the specific steps are as follows:
S 101、 获取所述遥控器的操纵部件所处第一坐标系与所述机械臂的末 端所处第二坐标系的位置关系信号, 以及所述操纵部件的动作方向信号; S102、 接收所述动作方向信号以及所述位置信号, 并根据上述各信号 发出方向控制指令; S101: Obtain a positional relationship signal of a first coordinate system where the control component of the remote controller is located and a second coordinate system where the end of the robot arm is located, and a motion direction signal of the manipulation component; S102, receive the a direction signal and the position signal, and issuing a direction control command according to each of the signals;
S 103、 根据所述方向控制指令控制所述机械臂的末端与所述操纵部件 同向运动。 S103. Control an end of the robot arm to move in the same direction as the manipulation component according to the direction control instruction.
10、 根据权利要求 9所述的机械臂的控制方法, 其特征在于, 所述操 人部件为万向手柄( 12 ), 10. The method of controlling a robot arm according to claim 9, wherein the operating component is a universal handle (12).
所述步骤 S101中还可以获取万向手柄的动作幅度信号; The action amplitude signal of the universal handle can also be obtained in the step S101;
所述步骤 S102中还接收所述动作幅度信号,并根据所述动作幅度信号 发出速度控制指令; The step S102 further receives the action amplitude signal, and issues a speed control command according to the action amplitude signal;
所述步骤 S103 中还根据所述速度控制指令控制所述机械臂的末端的 运动速度。 The moving speed of the end of the robot arm is also controlled in the step S103 according to the speed control command.
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