WO2013157222A1 - High-strength hot-dip galvanized steel sheet and process for producing same - Google Patents
High-strength hot-dip galvanized steel sheet and process for producing same Download PDFInfo
- Publication number
- WO2013157222A1 WO2013157222A1 PCT/JP2013/002420 JP2013002420W WO2013157222A1 WO 2013157222 A1 WO2013157222 A1 WO 2013157222A1 JP 2013002420 W JP2013002420 W JP 2013002420W WO 2013157222 A1 WO2013157222 A1 WO 2013157222A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- steel sheet
- less
- hot
- dip galvanized
- galvanized steel
- Prior art date
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- 229910001335 Galvanized steel Inorganic materials 0.000 title claims description 29
- 239000008397 galvanized steel Substances 0.000 title claims description 29
- 238000000034 method Methods 0.000 title description 14
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 91
- 239000010959 steel Substances 0.000 claims abstract description 91
- 239000000203 mixture Substances 0.000 claims abstract description 20
- 229910052719 titanium Inorganic materials 0.000 claims abstract description 10
- 229910052748 manganese Inorganic materials 0.000 claims abstract description 7
- 239000012535 impurity Substances 0.000 claims abstract description 6
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 5
- 229910052698 phosphorus Inorganic materials 0.000 claims abstract description 5
- 229910052717 sulfur Inorganic materials 0.000 claims abstract description 5
- 238000007747 plating Methods 0.000 claims description 81
- 239000010410 layer Substances 0.000 claims description 53
- 229910052739 hydrogen Inorganic materials 0.000 claims description 34
- 239000001257 hydrogen Substances 0.000 claims description 32
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 30
- 238000000137 annealing Methods 0.000 claims description 23
- 239000007789 gas Substances 0.000 claims description 23
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 18
- 150000001247 metal acetylides Chemical class 0.000 claims description 15
- 238000010438 heat treatment Methods 0.000 claims description 13
- 239000002245 particle Substances 0.000 claims description 13
- 238000005096 rolling process Methods 0.000 claims description 12
- 239000002344 surface layer Substances 0.000 claims description 12
- 238000005246 galvanizing Methods 0.000 claims description 11
- 238000004519 manufacturing process Methods 0.000 claims description 11
- 239000011248 coating agent Substances 0.000 claims description 10
- 238000000576 coating method Methods 0.000 claims description 10
- 229910052750 molybdenum Inorganic materials 0.000 claims description 9
- 238000002791 soaking Methods 0.000 claims description 9
- 230000003647 oxidation Effects 0.000 claims description 8
- 238000007254 oxidation reaction Methods 0.000 claims description 8
- 229910052721 tungsten Inorganic materials 0.000 claims description 7
- 229910002091 carbon monoxide Inorganic materials 0.000 claims description 6
- 238000005098 hot rolling Methods 0.000 claims description 6
- 229910052757 nitrogen Inorganic materials 0.000 claims description 5
- 229910052720 vanadium Inorganic materials 0.000 claims description 5
- 238000004804 winding Methods 0.000 claims description 5
- 150000002431 hydrogen Chemical class 0.000 claims description 4
- 229910018072 Al 2 O 3 Inorganic materials 0.000 claims description 3
- 229910004298 SiO 2 Inorganic materials 0.000 claims description 3
- 229910004283 SiO 4 Inorganic materials 0.000 claims description 3
- 229910010413 TiO 2 Inorganic materials 0.000 claims description 3
- 238000001816 cooling Methods 0.000 claims description 3
- 229910052758 niobium Inorganic materials 0.000 claims description 3
- 238000007598 dipping method Methods 0.000 claims description 2
- 239000011701 zinc Substances 0.000 abstract description 4
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 abstract description 2
- 229910052725 zinc Inorganic materials 0.000 abstract description 2
- 239000011247 coating layer Substances 0.000 abstract 4
- 238000005275 alloying Methods 0.000 description 23
- 230000000694 effects Effects 0.000 description 20
- 238000005260 corrosion Methods 0.000 description 12
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 12
- 230000007797 corrosion Effects 0.000 description 11
- 238000012360 testing method Methods 0.000 description 10
- 238000012545 processing Methods 0.000 description 9
- 238000006243 chemical reaction Methods 0.000 description 7
- 238000010422 painting Methods 0.000 description 6
- 230000002829 reductive effect Effects 0.000 description 6
- 239000000571 coke Substances 0.000 description 5
- 230000007547 defect Effects 0.000 description 5
- 230000006866 deterioration Effects 0.000 description 5
- 239000010408 film Substances 0.000 description 5
- 238000005452 bending Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 4
- 239000002244 precipitate Substances 0.000 description 4
- 230000001376 precipitating effect Effects 0.000 description 4
- 238000005728 strengthening Methods 0.000 description 4
- 229910000859 α-Fe Inorganic materials 0.000 description 4
- 238000005336 cracking Methods 0.000 description 3
- 238000011156 evaluation Methods 0.000 description 3
- 238000000227 grinding Methods 0.000 description 3
- 229910052760 oxygen Inorganic materials 0.000 description 3
- 229920006395 saturated elastomer Polymers 0.000 description 3
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- 239000000567 combustion gas Substances 0.000 description 2
- 230000002950 deficient Effects 0.000 description 2
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 2
- 238000000691 measurement method Methods 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 238000001556 precipitation Methods 0.000 description 2
- 239000006104 solid solution Substances 0.000 description 2
- 238000009864 tensile test Methods 0.000 description 2
- 235000000008 Alchemilla vulgaris Nutrition 0.000 description 1
- 244000082872 Alchemilla vulgaris Species 0.000 description 1
- 241000252073 Anguilliformes Species 0.000 description 1
- 238000012935 Averaging Methods 0.000 description 1
- OTMSDBZUPAUEDD-UHFFFAOYSA-N Ethane Chemical compound CC OTMSDBZUPAUEDD-UHFFFAOYSA-N 0.000 description 1
- 241000316887 Saissetia oleae Species 0.000 description 1
- 238000002441 X-ray diffraction Methods 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 239000002390 adhesive tape Substances 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 229910001566 austenite Inorganic materials 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000005587 bubbling Effects 0.000 description 1
- 239000005539 carbonized material Substances 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 239000010960 cold rolled steel Substances 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 230000001186 cumulative effect Effects 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000004070 electrodeposition Methods 0.000 description 1
- 238000005868 electrolysis reaction Methods 0.000 description 1
- 238000010894 electron beam technology Methods 0.000 description 1
- 238000005430 electron energy loss spectroscopy Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000008236 heating water Substances 0.000 description 1
- 238000010884 ion-beam technique Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- -1 or the like Substances 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910001562 pearlite Inorganic materials 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000005554 pickling Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 230000000644 propagated effect Effects 0.000 description 1
- 239000001294 propane Substances 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000001953 recrystallisation Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 241000894007 species Species 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
Classifications
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- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/04—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
- C23C2/06—Zinc or cadmium or alloys based thereon
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/01—Layered products comprising a layer of metal all layers being exclusively metallic
- B32B15/013—Layered products comprising a layer of metal all layers being exclusively metallic one layer being formed of an iron alloy or steel, another layer being formed of a metal other than iron or aluminium
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- C—CHEMISTRY; METALLURGY
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- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/74—Methods of treatment in inert gas, controlled atmosphere, vacuum or pulverulent material
- C21D1/76—Adjusting the composition of the atmosphere
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/02—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
- C21D8/04—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips to produce plates or strips for deep-drawing
- C21D8/0447—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips to produce plates or strips for deep-drawing characterised by the heat treatment
- C21D8/0463—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips to produce plates or strips for deep-drawing characterised by the heat treatment following hot rolling
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/02—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
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- C21D8/0447—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips to produce plates or strips for deep-drawing characterised by the heat treatment
- C21D8/0473—Final recrystallisation annealing
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- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/02—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
- C21D8/04—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips to produce plates or strips for deep-drawing
- C21D8/0478—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips to produce plates or strips for deep-drawing involving a particular surface treatment
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- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/46—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for sheet metals
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/46—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for sheet metals
- C21D9/48—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for sheet metals deep-drawing sheets
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- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
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- C—CHEMISTRY; METALLURGY
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- C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
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- C22C38/06—Ferrous alloys, e.g. steel alloys containing aluminium
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- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/12—Ferrous alloys, e.g. steel alloys containing tungsten, tantalum, molybdenum, vanadium, or niobium
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/14—Ferrous alloys, e.g. steel alloys containing titanium or zirconium
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
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- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
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- C23C2/022—Pretreatment of the material to be coated, e.g. for coating on selected surface areas by heating
- C23C2/0222—Pretreatment of the material to be coated, e.g. for coating on selected surface areas by heating in a reactive atmosphere, e.g. oxidising or reducing atmosphere
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- C—CHEMISTRY; METALLURGY
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- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
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- C23C2/0224—Two or more thermal pretreatments
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- C—CHEMISTRY; METALLURGY
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- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
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- C—CHEMISTRY; METALLURGY
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- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
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- C—CHEMISTRY; METALLURGY
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- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
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- C—CHEMISTRY; METALLURGY
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- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C8/00—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C8/06—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using gases
- C23C8/08—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using gases only one element being applied
- C23C8/20—Carburising
- C23C8/22—Carburising of ferrous surfaces
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C8/00—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C8/80—After-treatment
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D2211/00—Microstructure comprising significant phases
- C21D2211/005—Ferrite
Definitions
- the present invention relates to an alloyed hot-dip galvanized steel sheet suitable as an automotive rust-proof surface-treated steel sheet and a method for producing the same.
- hot rolled steel sheets of TS440 MPa class or lower have been used for members such as automobile and truck frames and undercarriages.
- high strength and thinning of steel sheets for automobiles has been promoted, and high strength hot rolled steel sheets of TS590MPa class, TS780MPa class, and more than TS980MPa class. The use of is beginning to be considered.
- Automobile members often have complicated shapes obtained by press molding, and materials that are high in strength but excellent in workability are required.
- the surface treated steel sheet provided with rust resistance to the material steel sheet, especially alloyed molten zinc that is excellent in corrosion resistance and weldability after painting and can be manufactured at low cost. There is a need for plated steel sheets.
- Patent Document 1 in mass%, C: 0.02 to 0.06%, Si ⁇ 0.3%, Mn: 0.5 to 2.0%, P ⁇ 0.06%, S ⁇ 0 0.005%, Al ⁇ 0.06%, N ⁇ 0.006%, Mo: 0.05 to 0.5%, Ti: 0.03 to 0.14%, the balance being substantially made of Fe By melting steel and performing hot rolling under conditions of finish rolling finish temperature of 880 ° C. or higher and coiling temperature of 570 ° C.
- Ti and Mo having substantially a ferrite single phase structure and an average particle size of less than 10 nm are obtained.
- a high-strength steel sheet excellent in workability having a tensile strength of 590 MPa or more and a method for producing the same, characterized in that a carbide containing is dispersed and precipitated.
- Patent Document 2 by mass, C: 0.01 to 0.1%, Si ⁇ 0.3%, Mn: 0.2 to 2.0%, P ⁇ 0.04%, S ⁇ 0 0.02%, Al ⁇ 0.1%, N ⁇ 0.006%, Ti: 0.03 to 0.2%, and one or more of Mo ⁇ 0.5% and W ⁇ 1.0% Steel, the balance being Fe and inevitable impurities are melted, hot-rolled in the austenite single-phase region, wound at 550 ° C. or more, and after producing a single-phase ferrite hot-rolled steel sheet, the scale is further removed.
- the hot dip galvanizing As it is, it is 4.8C + 4.2Si + 0.4Mn + 2Ti ⁇ 2.5 by mass%, the structure is ferrite with an area ratio of 98% or more, and the atomic ratio is (Mo + W) / In the range satisfying (Ti + Mo + W) ⁇ 0.2, at least one of Ti, Mo and W Precipitates of less than 10nm, including a is characterized by the presence in the dispersion method of producing a hot-dip galvanized high-strength hot-rolled steel sheet is disclosed.
- the present invention has been made in view of such circumstances, and while ensuring good workability, the plating adhesion of the bent portion and the corrosion resistance after painting of the stretch flange portion are excellent, and further, the hydrogen embrittlement resistance is excellent.
- An object is to provide a high-strength hot-dip galvanized steel sheet.
- the present inventors obtained the following knowledge as a result of intensive studies on the plating treatment of high-strength steel sheets.
- the present inventors have found that in order to obtain a plated steel sheet having excellent hydrogen embrittlement resistance, the average particle size of the components in the plating layer, particularly oxides and carbides, is extremely important.
- the reason for this is that when a carbide having an average particle diameter of 10 nm or less and an oxide having an average particle diameter of 50 nm or more exist in the surface layer portion of the steel sheet, it acts as a hydrogen intrusion trap site and suppresses the concentration of diffusible hydrogen into the steel sheet. It is thought that the sensitivity of delayed fracture is suppressed. Furthermore, cracks are generated and propagated in the plating layer when subjected to compressive strain during press molding.
- the presence of fine carbides and oxides allows the fine carbides and oxides to have a pinning effect at the crack generation portion. It is presumed that this pinning effect stops the propagation of cracks and does not lead to large peeling, but improves the plating adhesion during bending. As a result, the corrosion resistance after painting is improved.
- the solid solution Ti present in the steel sheet surface layer portion is defined by prescribing the heating temperature when annealing the steel sheet thereafter.
- the present inventors have found that it is important to precipitate as carbide.
- the oxide layer obtained by oxidizing the steel sheet surface layer in the heating zone is used as a source of oxygen that internally oxidizes Ti during reductive annealing in the soaking zone. The inventors have found that this is essential.
- the present invention is based on the above findings, and the features thereof are as follows.
- C 0.02% to 0.30%
- Si 0.01% to 2.5%
- Mn 0.1% to 3.0%
- P 0.00. 00% or more and 0.08% or less
- S 0.01% or less
- Al 0.001% or more and 0.20% or less
- Ti 0.03% or more and 0.40% or less
- a steel plate surface having a component composition consisting of inevitable impurities has a galvanized layer with a coating amount of 20 to 120 g / m 2 on one side, and carbide with an average particle size of 10 nm or less per section 5.
- An alloyed hot-dip galvanized steel sheet characterized in that 5 or more and 50 or less oxides having an average particle diameter of 50 nm or more are present in a ratio of 5 or more and 50 or less per section.
- the one section is the plating layer thickness (t 1 ⁇ m) and the area (t 1 ⁇ 1 ( ⁇ m 2 )) obtained by dividing the plating layer cross section at intervals of 1 ⁇ m in the direction orthogonal to the thickness direction. It is.
- the carbide includes Ti
- the oxide includes one or more oxides selected from TiO 2 , MnO, MnO 2 , SiO 2 , Al 2 O 3 , Mn 2 SiO 4 , and MnSiO 3.
- the high-strength hot-dip galvanized steel sheet according to [1]. [3] The steel sheet further has a component composition of mass%, Nb: 0.001% to 0.2%, V: 0.001% to 0.5%, Mo: 0.01% or more.
- the high-strength hot-dip galvanized steel sheet as described.
- the steel having the component composition according to any one of [1], [3], and [4] is hot-rolled, and after finishing rolling, cooling and winding are performed, and then continuous annealing and A method for producing a high-strength hot-dip galvanized steel sheet, characterized in that when performing hot-dip galvanizing treatment, the finish rolling finish temperature is 850 ° C. or higher, the coiling temperature is 540 ° C. or lower, and continuous annealing is performed under the following conditions.
- the composition of the combustion gas in the heating zone of the annealing furnace is H 2 ⁇ 40 vol% or more, CH 4 ⁇ 20 vol%, CO 2 ⁇ 1 vol%, the balance CO, N 2 , C x H y (x ⁇ 2, y ⁇ 4), the steel plate is heated to 520 ° C. or higher and 650 ° C. or lower at a furnace temperature of 500 ° C. or higher and 1000 ° C. or lower, and an oxidation treatment is performed to form an oxide layer having a thickness of 6 to 60 nm on the steel plate surface layer.
- soaking zone atmosphere is balance N 2 include: hydrogen 5 vol% or more 50 vol%, and water vapor partial pressure (P H2 O) and hydrogen partial pressure (P H2) satisfies the equation (1) below Then, reduction annealing is performed at a temperature reached from 630 ° C. to 780 ° C. in the soaking zone. 10 ⁇ 3 ⁇ P H2O / P H2 ⁇ 10 ⁇ 1 (1) However, PH2O shows water vapor partial pressure (Pa), and PH2 shows hydrogen partial pressure (Pa). [7] After the hot dipping treatment, the steel plate is further heated to a temperature of 450 ° C. or higher and 510 ° C.
- the high strength means that the tensile strength TS is 590 MPa or more.
- the alloyed hot-dip galvanized steel sheet of the present invention includes both cold-rolled steel sheets and hot-rolled steel sheets, and hot-rolled steel sheets are particularly preferable from the viewpoints of stretch flangeability and hole-expandability.
- the present invention it is possible to obtain a high-strength hot-dip galvanized steel sheet that is excellent in plating adhesion at the bent portion and corrosion resistance after coating at the stretch flanged portion, and further excellent in hydrogen embrittlement resistance while ensuring good workability.
- Component composition C of steel sheet 0.02% or more and 0.30% or less C is an element necessary for precipitating carbide in the steel sheet, and for that purpose, 0.02% or more is necessary. On the other hand, if it exceeds 0.30%, the weldability deteriorates, so the upper limit is made 0.30%.
- Si 0.01% or more and 2.5% or less Si is effective as a solid solution strengthening element.
- it is necessary to contain 0.01% or more.
- Si oxide concentrates on the surface of the steel sheet during the annealing process, causing non-plating defects and plating adhesion deterioration, so the upper limit is 2.5%. To do.
- Mn 0.1% or more and 3.0% or less Mn is added for increasing the strength, and it is necessary to contain 0.1% or more for the strengthening effect to appear. On the other hand, if the content exceeds 3.0%, the Mn oxide is concentrated on the surface of the steel sheet during the annealing process, causing non-plating defects and plating adhesion deterioration, so the upper limit is made 3.0%.
- P 0.003% or more and 0.08% or less P is one of the elements inevitably contained, and in order to make it less than 0.003%, there is a concern about an increase in cost, so 0.003% That's it.
- P exceeds 0.08% weldability deteriorates.
- the surface quality deteriorates.
- a desired degree of alloying cannot be achieved unless the alloying treatment temperature is raised during the alloying treatment.
- the alloying treatment temperature is raised to obtain a desired degree of alloying, the ductility deteriorates and at the same time the adhesion of the alloyed plating film deteriorates. If the amount of P added is too high, the alloying temperature rises excessively. From the above, in order to achieve a desired degree of alloying, good ductility, and adhesion of the alloyed plating film, the content is made 0.08% or less.
- S 0.01% or less S segregates at grain boundaries. Or when MnS produces
- the lower limit of the S content is not particularly limited, and may be about the impurity level.
- Al 0.001% to 0.20% Al is added for the purpose of deoxidizing molten steel. However, when the content is less than 0.001%, the object is not achieved. On the other hand, if the content exceeds 0.20%, a large amount of inclusions are generated, which causes wrinkling of the steel sheet. From the above, Al is made 0.001% or more and 0.20% or less.
- Ti 0.03% or more and 0.40% or less Ti is an element necessary for increasing the strength by precipitating carbide in the steel sheet, and is also an effective element from the viewpoint of cost. However, if the addition amount is less than 0.03%, the amount of precipitates necessary for increasing the strength is insufficient, and if it exceeds 0.40%, the effect is saturated and the cost increases. Accordingly, Ti is set to 0.03% or more and 0.40% or less.
- the following elements may be added to control the strength and workability.
- Nb 0.001% to 0.2%
- V 0.001% to 0.5%
- Mo 0.01% to 0.5%
- W 0.001% to 0.2%
- Nb, V, Mo, W elements that are effective for precipitating fine carbides in a stable manner by precipitating as a composite carbide containing Ti in the steel sheet. 1 type (s) or 2 or more types are added. However, if the addition amount is less than the specified range, the effect of increasing the strength due to precipitation is insufficient, and if it exceeds the specified range, the effect is saturated and the cost is increased. Therefore, when contained, Nb is 0.001% to 0.2%, V is 0.001% to 0.5%, Mo is 0.01% to 0.5%, and W is 0.001%. 001% to 0.2%.
- B 0.0005% to 0.005% B is an effective element for improving the hardenability. However, if it is less than 0.0005%, it is difficult to obtain the quenching promoting effect. On the other hand, when it exceeds 0.005%, the effect is saturated and the cost is increased. Therefore, when B is contained, the content of B is 0.0005% or more and 0.005% or less.
- the balance is Fe and inevitable impurities.
- the average particle size of carbides present in the plating layer is 10 nm or less, and the average particle size of oxides is 50 nm or more. It is characterized by being. If the average particle size of the carbide exceeds 10 nm, the effect of suppressing crack propagation is small and the adhesion of plating during processing is deteriorated, and the hydrogen trap effect is small and the hydrogen embrittlement resistance is deteriorated. When the average particle size of the oxide is less than 50 nm, the hydrogen trap effect is small and the hydrogen embrittlement resistance deteriorates.
- the carbide is present at a rate of 5 or more and 50 or less per section. If it is less than 5 per section, the hydrogen trap effect is small and the hydrogen embrittlement resistance deteriorates. When it exceeds 50 per section, the workability of the plating film is deteriorated and the plating adhesion is lowered. Oxides are present at a rate of 5 or more and 50 or less per section. If it is less than 5 per section, the hydrogen trap effect is small and the hydrogen embrittlement resistance deteriorates. When it exceeds 50 per section, the workability of the plating film is deteriorated and the plating adhesion is lowered.
- said 1 division is a fixed area of a plating cross section, and is an area obtained by dividing a plating layer thickness (t 1 ⁇ m) and a plating layer cross section at a 1 ⁇ m interval in a direction perpendicular to the thickness direction. (T 1 ⁇ 1 ( ⁇ m 2 )).
- the carbide preferably contains Ti.
- the oxide contains Ti, Si, Mn, and Al.
- the strengthening element added in the steel is precipitated as an oxide as much as possible to soften the surface layer portion of the steel plate immediately below the plating layer and promote stress relaxation during processing.
- composition of carbides and oxides in the plating layer can be confirmed by the following method. For example, after processing a cross section of a steel sheet into a thin piece so as to include a plating layer with a focused ion beam processing apparatus (FIB), observation with a transmission electron microscope (TEM) and composition with an energy dispersive X-ray detector (EDX) Examples of methods include analysis and electron beam analysis. Moreover, as a measuring method of the average particle diameter of the carbide
- FIB focused ion beam processing apparatus
- TEM transmission electron microscope
- EDX energy dispersive X-ray detector
- the high-strength hot-dip galvanized steel sheet of the present invention has a galvanized layer having a plating adhesion amount of 20 to 120 g / m 2 on one surface of the steel sheet. If it is less than 20 g / m 2, it will be difficult to ensure corrosion resistance after coating, and if it exceeds 120 g / m 2 , plating adhesion will be reduced.
- the high-strength hot-dip galvanized steel sheet of the present invention is preferably a hot-rolled steel sheet for reasons of stretch flangeability and hole expansion.
- the finish rolling end temperature is set to 850 ° C. or higher.
- the upper limit is not particularly limited. In this invention, 1100 degrees C or less is preferable.
- the coiling temperature exceeds 540 ° C, an internal oxide is formed by an easily oxidizable element, and the Zn-Fe alloying reaction is excessively promoted during the subsequent hot dip galvanizing and alloying processes. As a result, the appearance deterioration due to the occurrence of uneven alloying, the plating adhesion of the bent portion is lowered, and the corrosion resistance of the stretch flange portion after coating is deteriorated. Further, since internal oxidation proceeds, Ti necessary for carbide generation is consumed, so that a carbide forming element such as Ti is consumed by internal oxidation, and a Ti-deficient layer is formed. Therefore, it is difficult for sufficient Ti carbide to be present in the plating layer. Therefore, the coiling temperature is 540 ° C. or lower.
- the component composition of the gas in the heating zone of the annealing furnace is H 2 ⁇ 40 vol% or more, CH 4 ⁇ 20 vol%, CO 2 ⁇ 1 vol%, the balance CO, N 2 , C x H y (x ⁇ 2, y ⁇ 4) If the amount of H 2 , CH 4 , and CO 2 is small, the surface activation effect after redox is small, and carbides and oxides formed immediately below the plating layer during the reduction annealing are difficult to be taken into the plating layer. Therefore, the carbide and oxide supply effect into the plating layer which is the most important in the present invention cannot be obtained. There is no particular limitation on the upper limit. For the remaining gas, the same effect can be obtained if these gases are mixed even in a very small amount.
- the combustion gas may be formed by mixing hydrogen gas into natural gas, industrial methane, ethane, propane gas, or the like, or coke gas generated by so-called water gas reaction may be used.
- the calorie of the coke gas changes depending on the operating rate of the mountain base and the coke oven that produce the raw material coal. Therefore, since it may be necessary to adjust components by adding hydrogen gas or the like, coke gas cannot always be used as it is.
- Furnace temperature in the heating zone of 500 ° C. or more and 1000 ° C. or less If the furnace temperature is less than 500 ° C., the steel plate surface is not sufficiently oxidized and uneven oxidation occurs, so the effect of incorporating carbide oxide into the plating layer does not progress uniformly. . If it exceeds 1000 ° C., the surface of the steel sheet is excessively oxidized, the interface between the plating layer and the steel sheet is roughened, and the plating adhesion during processing deteriorates.
- the heating temperature of the steel sheet in the heating zone is 520 ° C. or more and 650 ° C. or less and less than 520 ° C., the steel plate surface is not sufficiently oxidized, so that the effect of incorporating carbides and oxides into the plating layer is small. If it exceeds 650 ° C., it will be excessively oxidized, and the interface between the plating layer and the steel sheet will be roughened and the plating adhesion during processing will deteriorate.
- Oxidation treatment in which an oxide layer having a thickness of 6 to 60 nm is formed on the surface layer of the steel sheet In the present invention, if the thickness is less than 6 nm, the oxidation amount on the surface of the steel sheet is insufficient, so that the effect of incorporating carbide and oxide into the plating layer is small. If it exceeds 60 nm, excessive oxidation occurs, the interface between the plating layer and the steel sheet becomes rough, and the plating adhesion during processing deteriorates.
- the oxide layer in the present invention is an oxide layer mainly composed of an Fe oxide layer and substantially free of Ti (refers to an oxide layer having Ti of 0.001% or less).
- a balance N 2 include: hydrogen 5 vol% or more 50 vol%, and water vapor partial pressure (P H2 O) and hydrogen partial pressure (P H2) satisfies the equation (1). If H 2 is less than 5 vol%, the steel sheet surface is not sufficiently reduced, so that oxide remains at the interface and the corrosion resistance after coating deteriorates. If it exceeds 50 vol%, the steel sheet occludes a large amount of hydrogen, so that blisters of the plating film are generated and the surface quality is deteriorated.
- the balance and N 2 The balance and N 2.
- the water vapor partial pressure (P H2O ) and hydrogen partial pressure (P H2 ) ratio needs to satisfy the following formula (1).
- the surface is not activated and the effect of introducing carbides and oxides into the plating layer is not preferable. If it exceeds 780 ° C, Ti is selectively oxidized externally and consumed, and carbide cannot be formed.
- Control of H 2 O composition is performed by installing a bubbling device outside the annealing furnace, passing N 2 gas at a predetermined flow rate through a water tank maintained at room temperature, mixing it with N 2 gas not previously humidified, and introducing it into the furnace. carry out.
- the furnace body lower part indicates a height of 1/10 of the entire furnace body height.
- Measurement method of H 2 O and H 2 partial pressure from the dew point are not particularly limited. For example, a predetermined amount of gas is sampled, and the dew point is measured by using a dew point measuring device such as Dew Cup to determine the H 2 O partial pressure. Similarly, the H 2 partial pressure is measured with a commercially available H 2 partial pressure gauge. Alternatively, if the pressure in the atmosphere is measured, the partial pressures of H 2 O and H 2 are calculated from the concentration ratio.
- the hot dip galvanized steel sheet of the present invention can be made into an alloyed hot dip galvanized steel sheet by subjecting it to an alloying treatment after the hot dip plating process.
- the steel sheet is heated to a temperature of 450 ° C. or more and 510 ° C. or less to be alloyed, and cooled to 400 ° C. at 20 ° C./s or less.
- the Fe content in the plating layer thus obtained is 7 to 15%. If the Fe content is less than 7%, not only a uniform surface appearance cannot be obtained due to the occurrence of unevenness in alloying, but also the Zn—Fe alloying reaction is insufficient, so that a soft ⁇ phase is formed thick on the plating surface layer.
- the flaking that causes the plating layer to flake off during bending is caused.
- the Zn—Fe alloying reaction proceeds excessively, a brittle ⁇ phase is formed in the vicinity of the interface between the plating layer and the steel sheet, and the plating adhesion deteriorates.
- the alloying temperature is less than 450 ° C., the alloying reaction does not proceed sufficiently.
- it exceeds 510 ° C. the ⁇ phase is formed thick and the plating adhesion of the processed part is deteriorated.
- CGL coke gas whose composition is adjusted to a predetermined component in the heating zone is burned and oxidized, and then the furnace atmosphere, water vapor partial pressure, hydrogen partial pressure, and maximum steel plate temperature in the soaking zone are shown in Table 2.
- the steel sheet was subjected to reduction treatment under the conditions shown in FIG. Note that the control of the dew point in the atmosphere, N 2 by heating water tank installed in the gas line, wet N 2 gas flows in advance separately installed piping was, wet N H 2 gas into two gas Were mixed and introduced into the furnace to control the dew point of the atmospheric gas.
- the H 2 concentration in the atmosphere was controlled by adjusting the amount of H 2 gas introduced into the N 2 gas with a gas valve.
- the plating adhesion amount at this time is 45 g / m 2 (plating layer thickness t 1 : 6 ⁇ m), 70 g / m 2 (plating layer thickness t 1 : 10 ⁇ m), 140 g / m 2 (plating layer thickness) by gas wiping. (T 1 : 20 ⁇ m).
- the alloyed hot dip galvanized steel sheet was subjected to an alloying treatment after the hot dip galvanizing treatment.
- the corrosion resistance after painting of the processed part was investigated.
- the measurement method and evaluation criteria are shown below.
- the size and composition of carbides and oxides in the plating layer were measured by observing and analyzing FIB-processed plated thin film samples with TEM-EDX and EELS.
- species was identified and analyzed by the X ray diffraction method.
- Appearance was determined as good appearance ( ⁇ ) when there was no plating surface appearance defect such as non-plating or alloying unevenness, and when it was present, it was judged as poor appearance ( ⁇ ).
- a test piece having a hole punched out with a clearance of 12.5% by a punch of 10 mm ⁇ at the center of a steel plate cut into a 130 mm square is pushed up by a 60 ° conical punch from the opposite direction on the burr side of the punched hole, and cracks are generated.
- the hole diameter d (mm) at the time of penetrating the steel plate was measured, and the hole expansion rate ⁇ was calculated from the following equation.
- ⁇ (%) [(d ⁇ 10) / 10] ⁇ 100 ⁇ Plating adhesion of bent part>
- the plating adhesion of the hot dip galvanized steel sheet not subjected to the alloying treatment was evaluated by the following evaluation after the steel sheet was bent at 180 °, the outside of the bent portion was peeled off with tape, the presence or absence of peeling of the plated layer was visually determined.
- Plating layer is peeled
- the plating adhesion of the galvannealed steel sheet was evaluated by the following powdering test.
- the amount of plating peeling was determined as the amount of plating peeling.
- the amount of plating peeling obtained in the above-mentioned powdering test is good ( ⁇ ) for rank 1 in light of the following criteria ( ⁇ ), 2 is generally good ( ⁇ ), and 3 Evaluated as defective (x). ⁇ and ⁇ are acceptable.
- Plating peeling amount Rank 0 less than 3000: 1 (good ( ⁇ )) 3000 or more and less than ⁇ 6000: 2 (good ( ⁇ )) 6000 or more: 3 (defect (x)) ⁇ Hydrogen embrittlement resistance>
- a strip test piece of 150 mm ⁇ 30 mm is bent at a bending radius of 5 mm, a water-resistant strain gauge is attached to the surface, and immersed in 0.5 mol / L sulfuric acid.
- a current density of 0.1 mA / cm 2 is applied to the test piece.
- the electrolysis was performed by energizing the test piece, hydrogen was allowed to enter the test piece, and the occurrence of cracks after 2 hours of energization was evaluated according to the following criteria.
- the examples of the present invention are the appearance, workability, plating adhesion of the bent portion, hydrogen embrittlement resistance, and coating of the stretch flange processed portion. Good post-corrosion resistance ( ⁇ ).
- the comparative example which does not satisfy the scope of the present invention has a low evaluation.
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Abstract
Description
[1]質量%で、C:0.02%以上0.30%以下、Si:0.01%以上2.5%以下、Mn:0.1%以上3.0%以下、P:0.003%以上0.08%以下、S:0.01%以下、Al:0.001%以上0.20%以下、Ti:0.03%以上0.40%以下を含有し、残部がFeおよび不可避的不純物からなる成分組成を有する鋼板表面に、片面あたりのめっき付着量が20~120g/m2の亜鉛めっき層を有し、該めっき層内に平均粒径10nm以下の炭化物が1区画あたり5個以上、50個以下、平均粒径50nm以上の酸化物が1区画あたり5個以上、50個以下の割合で存在することを特徴とする合金化溶融亜鉛めっき鋼板。なお、前記1区画とは、めっき層厚さ(t1μm)と、めっき層断面を厚さ方向と直交する方向に1μm間隔で区切ることで得られる面積(t1×1(μm2))である。
[2]前記炭化物はTiを含み、かつ、前記酸化物はTiO2、MnO、MnO2、SiO2、Al2O3、Mn2SiO4、MnSiO3から選ばれる1種以上の酸化物を含むことを特徴とする[1]に記載の高強度溶融亜鉛めっき鋼板。
[3]前記鋼板は、成分組成として、さらに、質量%で、Nb:0.001%以上0.2%以下、V:0.001%以上0.5%以下、Mo:0.01%以上0.5%以下、W:0.001%以上0.2%以下のうちの1種または2種以上を含有することを特徴とする[1]または[2]に記載の高強度溶融亜鉛めっき鋼板。
[4]前記鋼板は、成分組成として、さらに、質量%で、B:0.0005%以上0.005%以下を含有することを特徴とする[1]~[3]のいずれか1項に記載の高強度溶融亜鉛めっき鋼板。
[5]前記鋼板が熱延鋼板であることを特徴とする[1]~[4]のいずれか1項に記載の高強度溶融亜鉛めっき鋼板。
[6][1]、[3]、[4]のいずれかに記載の成分組成を有する鋼に熱間圧延を施し、仕上げ圧延終了後、冷却、巻取り処理を行い、次いで、連続焼鈍及び溶融亜鉛めっき処理を行うに際し、仕上げ圧延終了温度を850℃以上、巻取温度を540℃以下とし、連続焼鈍を以下の条件にて行うことを特徴とする高強度溶融亜鉛めっき鋼板の製造方法。
(a)焼鈍炉の加熱帯の燃焼ガスの成分組成をH2≧40vol%以上、CH4≧20vol%、CO2≧1vol%、残部CO、N2、CxHy(x≧2、y≧4)とし、加熱帯の炉温500℃以上1000℃以下で鋼板を520℃以上650℃以下まで加熱し、鋼板表層に厚さ6~60nmの酸化物層を形成する酸化処理を行い、
(b)次いで、均熱帯雰囲気が水素5vol%以上50vol%以下を含み残部N2であり、かつ水蒸気分圧(PH2O)と水素分圧(PH2)が下記の式(1)を満足し、前記均熱帯での鋼板の到達温度を630℃以上780℃以下で還元焼鈍する。
10-3≦PH2O/PH2≦10-1 (1)
ただし、PH2Oは水蒸気分圧(Pa)、PH2は水素分圧(Pa)を示す。
[7]前記溶融めっき処理後、さらに450℃以上510℃以下の温度に鋼板を加熱して合金化処理を施し、400℃まで20℃/s以下で冷却し、めっき層中のFe含有率を7~15%の範囲にすることを特徴とする[6]に記載の高強度溶融亜鉛めっき鋼板の製造方法。 The present invention is based on the above findings, and the features thereof are as follows.
[1] By mass%, C: 0.02% to 0.30%, Si: 0.01% to 2.5%, Mn: 0.1% to 3.0%, P: 0.00. 00% or more and 0.08% or less, S: 0.01% or less, Al: 0.001% or more and 0.20% or less, Ti: 0.03% or more and 0.40% or less, with the balance being Fe and A steel plate surface having a component composition consisting of inevitable impurities has a galvanized layer with a coating amount of 20 to 120 g / m 2 on one side, and carbide with an average particle size of 10 nm or less per section 5. An alloyed hot-dip galvanized steel sheet characterized in that 5 or more and 50 or less oxides having an average particle diameter of 50 nm or more are present in a ratio of 5 or more and 50 or less per section. The one section is the plating layer thickness (t 1 μm) and the area (t 1 × 1 (μm 2 )) obtained by dividing the plating layer cross section at intervals of 1 μm in the direction orthogonal to the thickness direction. It is.
[2] The carbide includes Ti, and the oxide includes one or more oxides selected from TiO 2 , MnO, MnO 2 , SiO 2 , Al 2 O 3 , Mn 2 SiO 4 , and MnSiO 3. The high-strength hot-dip galvanized steel sheet according to [1].
[3] The steel sheet further has a component composition of mass%, Nb: 0.001% to 0.2%, V: 0.001% to 0.5%, Mo: 0.01% or more. The high-strength hot-dip galvanized coating according to [1] or [2], containing 0.5% or less, W: one or more of 0.001% or more and 0.2% or less steel sheet.
[4] The steel sheet according to any one of [1] to [3], wherein the steel sheet further contains B: 0.0005% or more and 0.005% or less as a component composition by mass%. The high-strength hot-dip galvanized steel sheet as described.
[5] The high-strength hot-dip galvanized steel sheet according to any one of [1] to [4], wherein the steel sheet is a hot-rolled steel sheet.
[6] The steel having the component composition according to any one of [1], [3], and [4] is hot-rolled, and after finishing rolling, cooling and winding are performed, and then continuous annealing and A method for producing a high-strength hot-dip galvanized steel sheet, characterized in that when performing hot-dip galvanizing treatment, the finish rolling finish temperature is 850 ° C. or higher, the coiling temperature is 540 ° C. or lower, and continuous annealing is performed under the following conditions.
(A) The composition of the combustion gas in the heating zone of the annealing furnace is H 2 ≧ 40 vol% or more, CH 4 ≧ 20 vol%, CO 2 ≧ 1 vol%, the balance CO, N 2 , C x H y (x ≧ 2, y ≧ 4), the steel plate is heated to 520 ° C. or higher and 650 ° C. or lower at a furnace temperature of 500 ° C. or higher and 1000 ° C. or lower, and an oxidation treatment is performed to form an oxide layer having a thickness of 6 to 60 nm on the steel plate surface layer.
(B) Then, soaking zone atmosphere is balance N 2 include: hydrogen 5 vol% or more 50 vol%, and water vapor partial pressure (P H2 O) and hydrogen partial pressure (P H2) satisfies the equation (1) below Then, reduction annealing is performed at a temperature reached from 630 ° C. to 780 ° C. in the soaking zone.
10 −3 ≦ P H2O / P H2 ≦ 10 −1 (1)
However, PH2O shows water vapor partial pressure (Pa), and PH2 shows hydrogen partial pressure (Pa).
[7] After the hot dipping treatment, the steel plate is further heated to a temperature of 450 ° C. or higher and 510 ° C. or lower to be alloyed, and cooled to 400 ° C. at a rate of 20 ° C./s or less. [7] The method for producing a high-strength hot-dip galvanized steel sheet according to [6], characterized by being in the range of 7 to 15%.
(1)鋼板の成分組成
C:0.02%以上0.30%以下
Cは鋼板中に炭化物を析出させるために必要な元素であり、そのためには0.02%以上必要である。一方、0.30%を超えると溶接性が劣化するため、上限は0.30%とする。 Hereinafter, the present invention will be described in detail.
(1) Component composition C of steel sheet: 0.02% or more and 0.30% or less C is an element necessary for precipitating carbide in the steel sheet, and for that purpose, 0.02% or more is necessary. On the other hand, if it exceeds 0.30%, the weldability deteriorates, so the upper limit is made 0.30%.
Siは固溶強化元素として有効であり、強化効果が現れるためには0.01%以上含有させる必要がある。一方、2.5%を超えて多量に含有させると焼鈍過程においてSiの酸化物が鋼板表面に濃化し、不めっき欠陥発生やめっき密着性劣化の原因となるため、上限は2.5%とする。 Si: 0.01% or more and 2.5% or less Si is effective as a solid solution strengthening element. For the strengthening effect to appear, it is necessary to contain 0.01% or more. On the other hand, if the content exceeds 2.5%, Si oxide concentrates on the surface of the steel sheet during the annealing process, causing non-plating defects and plating adhesion deterioration, so the upper limit is 2.5%. To do.
Mnは強度上昇のために添加し、強化効果が現れるためには0.1%以上含有させる必要がある。一方、3.0%を超えて含有させると焼鈍過程においてMnの酸化物が鋼板表面に濃化し、不めっき欠陥発生やめっき密着性劣化の原因となるため、上限は3.0%とする。 Mn: 0.1% or more and 3.0% or less Mn is added for increasing the strength, and it is necessary to contain 0.1% or more for the strengthening effect to appear. On the other hand, if the content exceeds 3.0%, the Mn oxide is concentrated on the surface of the steel sheet during the annealing process, causing non-plating defects and plating adhesion deterioration, so the upper limit is made 3.0%.
Pは不可避的に含有される元素のひとつであり、0.003%未満とするためには、コストの増大が懸念されるため、0.003%以上とする。一方、Pが0.08%を超えて含有させると溶接性が劣化する。さらに、表面品質が劣化する。また、合金化処理時には合金化処理温度を上昇させないと所望の合金化度とすることができない。所望の合金化度とするために合金化処理温度を上昇させると、延性が劣化すると同時に合金化めっき皮膜の密着性が劣化する。Pの添加量が高すぎると、合金化温度が過剰に上昇する。以上より、所望の合金化度と、良好な延性と、合金化めっき皮膜の密着性とを両立させるため、0.08%以下とする。 P: 0.003% or more and 0.08% or less P is one of the elements inevitably contained, and in order to make it less than 0.003%, there is a concern about an increase in cost, so 0.003% That's it. On the other hand, when P exceeds 0.08%, weldability deteriorates. Furthermore, the surface quality deteriorates. In addition, a desired degree of alloying cannot be achieved unless the alloying treatment temperature is raised during the alloying treatment. When the alloying treatment temperature is raised to obtain a desired degree of alloying, the ductility deteriorates and at the same time the adhesion of the alloyed plating film deteriorates. If the amount of P added is too high, the alloying temperature rises excessively. From the above, in order to achieve a desired degree of alloying, good ductility, and adhesion of the alloyed plating film, the content is made 0.08% or less.
Sは粒界に偏析する。もしくはMnSが多量に生成した場合、靭性を低下させる。以上より、0.01%以下とする必要がある。Sの含有量の下限は特に限定するものではなく、不純物程度であってもよい。 S: 0.01% or less S segregates at grain boundaries. Or when MnS produces | generates abundantly, toughness will be reduced. From the above, it is necessary to be 0.01% or less. The lower limit of the S content is not particularly limited, and may be about the impurity level.
Alは溶鋼の脱酸を目的に添加される。しかし、その含有量が0.001%未満の場合、その目的が達成されない。一方、0.20%を超えて含有させると、介在物が多量に発生し、鋼板の疵の原因となる。以上より、Alは0.001%以上0.20%以下とする。 Al: 0.001% to 0.20% Al is added for the purpose of deoxidizing molten steel. However, when the content is less than 0.001%, the object is not achieved. On the other hand, if the content exceeds 0.20%, a large amount of inclusions are generated, which causes wrinkling of the steel sheet. From the above, Al is made 0.001% or more and 0.20% or less.
Tiは鋼板中に炭化物を析出させ強度を増加させるために必要な元素であり、コストの観点からも有効な元素である。しかしながら、添加量が0.03%未満では強度を増加させるために必要な析出物量が不十分であり、0.40%を超えるとその効果は飽和し、コストアップとなる。以上より、Tiは0.03%以上0.40%以下とする。 Ti: 0.03% or more and 0.40% or less Ti is an element necessary for increasing the strength by precipitating carbide in the steel sheet, and is also an effective element from the viewpoint of cost. However, if the addition amount is less than 0.03%, the amount of precipitates necessary for increasing the strength is insufficient, and if it exceeds 0.40%, the effect is saturated and the cost increases. Accordingly, Ti is set to 0.03% or more and 0.40% or less.
Nb、V、Mo、Wは鋼板中にTiを含む複合炭化物として析出し、微細な炭化物を安定的に析出させるために有効な元素であり、これらの元素のうちの1種または2種以上を添加する。しかしながら、添加量が規定の範囲未満では析出による強度増加効果が不十分であり、規定の範囲を超えるとその効果は飽和し、コストアップとなる。よって、含有する場合、Nbは0.001%以上0.2%以下、Vは0.001%以上0.5%以下、Moは0.01%以上0.5%以下、Wは、0.001%以上0.2%以下とする。 Nb: 0.001% to 0.2%, V: 0.001% to 0.5%, Mo: 0.01% to 0.5%, W: 0.001% to 0.2% One or more of the following, Nb, V, Mo, W are elements that are effective for precipitating fine carbides in a stable manner by precipitating as a composite carbide containing Ti in the steel sheet. 1 type (s) or 2 or more types are added. However, if the addition amount is less than the specified range, the effect of increasing the strength due to precipitation is insufficient, and if it exceeds the specified range, the effect is saturated and the cost is increased. Therefore, when contained, Nb is 0.001% to 0.2%, V is 0.001% to 0.5%, Mo is 0.01% to 0.5%, and W is 0.001%. 001% to 0.2%.
Bは焼き入れ性向上のために効果的な元素である。しかし、0.0005%未満では焼き入れ促進効果が得られにくい。一方、0.005%を超えて添加するとその効果は飽和し、コストアップとなる。よって、含有する場合、Bは0.0005%以上0.005%以下とする。 B: 0.0005% to 0.005% B is an effective element for improving the hardenability. However, if it is less than 0.0005%, it is difficult to obtain the quenching promoting effect. On the other hand, when it exceeds 0.005%, the effect is saturated and the cost is increased. Therefore, when B is contained, the content of B is 0.0005% or more and 0.005% or less.
本発明の高強度溶融亜鉛めっき鋼板は、めっき層内に存在する炭化物の平均粒径が10nm以下、及び、酸化物の平均粒径が50nm以上であることを特徴とする。炭化物の平均粒径が10nm超えではクラック伝播抑制効果が少なく加工時のめっき密着性が劣化し、かつ水素トラップ効果が小さく耐水素脆性が劣化する。酸化物の平均粒径が50nm未満では水素トラップ効果が小さく耐水素脆性が劣化する。同時にクラックが発生することで加工部の塗装後耐食性が劣化する。炭化物は1区画あたり5個以上、50個以下の割合で存在する。1区画あたり5個未満では水素トラップ効果が小さく耐水素脆性が劣化する。1区画あたり50個を超えるとめっき皮膜の加工性が劣化してめっき密着性が低下する。
酸化物は1区画あたり5個以上、50個以下の割合で存在する。1区画あたり5個未満では水素トラップ効果が小さく耐水素脆性が劣化する。1区画あたり50個を超えるとめっき皮膜の加工性が劣化してめっき密着性が低下する。
なお、前記1区画とは、めっき断面の一定面積のことであり、めっき層厚さ(t1μm)と、めっき層断面を厚さ方向と直交する方向に1μm間隔で区切ることで得られる面積(t1×1(μm2))である。 (2) Carbides and oxides present in the plating layer In the high-strength hot-dip galvanized steel sheet of the present invention, the average particle size of carbides present in the plating layer is 10 nm or less, and the average particle size of oxides is 50 nm or more. It is characterized by being. If the average particle size of the carbide exceeds 10 nm, the effect of suppressing crack propagation is small and the adhesion of plating during processing is deteriorated, and the hydrogen trap effect is small and the hydrogen embrittlement resistance is deteriorated. When the average particle size of the oxide is less than 50 nm, the hydrogen trap effect is small and the hydrogen embrittlement resistance deteriorates. At the same time, cracks occur and the corrosion resistance after painting of the processed parts deteriorates. The carbide is present at a rate of 5 or more and 50 or less per section. If it is less than 5 per section, the hydrogen trap effect is small and the hydrogen embrittlement resistance deteriorates. When it exceeds 50 per section, the workability of the plating film is deteriorated and the plating adhesion is lowered.
Oxides are present at a rate of 5 or more and 50 or less per section. If it is less than 5 per section, the hydrogen trap effect is small and the hydrogen embrittlement resistance deteriorates. When it exceeds 50 per section, the workability of the plating film is deteriorated and the plating adhesion is lowered.
In addition, said 1 division is a fixed area of a plating cross section, and is an area obtained by dividing a plating layer thickness (t 1 μm) and a plating layer cross section at a 1 μm interval in a direction perpendicular to the thickness direction. (T 1 × 1 (μm 2 )).
次に、本発明の高強度溶融亜鉛めっき鋼板の製造方法とその限定理由について説明する。
まず、熱間圧延条件について説明する。 (3) Manufacturing method of high-strength hot-dip galvanized steel sheet Next, the manufacturing method of the high-strength hot-dip galvanized steel sheet according to the present invention and the reason for limitation will be described.
First, hot rolling conditions will be described.
仕上げ圧延終了温度が850℃未満の場合、未再結晶で圧延が進行するために起こる歪みの累積量が増大し、圧延荷重の増加を招く。よって、仕上げ圧延終了温度は850℃以上とする。上限については特に限定しない。本発明において、1100℃以下が好ましい。 When the finish rolling finish temperature is 850 ° C. or more and the finish rolling finish temperature is less than 850 ° C., the cumulative amount of distortion that occurs due to the progress of rolling with non-recrystallization increases, leading to an increase in rolling load. Therefore, the finish rolling end temperature is set to 850 ° C. or higher. The upper limit is not particularly limited. In this invention, 1100 degrees C or less is preferable.
巻取温度が540℃を超えると易酸化性元素による内部酸化物が形成され、その後の溶融亜鉛めっき処理、合金化処理時にZn-Fe合金化反応が過度に促進されることで、合金化ムラの発生による外観性の劣化、曲げ加工部のめっき密着性の低下、及び伸びフランジ部の塗装後耐食性劣化を招く。また、内部酸化が進行するため、炭化物生成に必要なTiが消費されてしまうために、Ti等の炭化物形成元素が内部酸化によって消費されTi欠乏層が形成する。したがって、十分なTi炭化物をめっき層内に存在させることが困難である。よって巻取温度は540℃以下とする。 When the coiling temperature exceeds 540 ° C, an internal oxide is formed by an easily oxidizable element, and the Zn-Fe alloying reaction is excessively promoted during the subsequent hot dip galvanizing and alloying processes. As a result, the appearance deterioration due to the occurrence of uneven alloying, the plating adhesion of the bent portion is lowered, and the corrosion resistance of the stretch flange portion after coating is deteriorated. Further, since internal oxidation proceeds, Ti necessary for carbide generation is consumed, so that a carbide forming element such as Ti is consumed by internal oxidation, and a Ti-deficient layer is formed. Therefore, it is difficult for sufficient Ti carbide to be present in the plating layer. Therefore, the coiling temperature is 540 ° C. or lower.
H2、CH4、CO2が少ないと酸化還元後の表面活性化効果が少なく、還元焼鈍時のめっき層直下に形成された炭化物、酸化物がめっき層に取り込まれにくい。そのため、本発明で最も重要なめっき層内への炭化物および酸化物供給効果が得られなくなる。上限については特に問わない。残部ガスについてはこれらのガスがごく微量でも混入すれば同様な効果が得られる。燃焼ガスは天然ガスや工業用メタン、エタン、プロパンガスなどに水素ガスを混入して形成しても良いし、所謂水性ガス反応で生成したコークスガスを使用しても構わない。但し原料となる石炭を産出する山元やコークス炉の稼働率によりコークスガスの燃焼カロリーが変化する。したがって、水素ガス等の添加による成分調整が必要になる場合があるため、かならずしもコークスガスがそのまま使用出来るわけではない。 The component composition of the gas in the heating zone of the annealing furnace is H 2 ≧ 40 vol% or more, CH 4 ≧ 20 vol%, CO 2 ≧ 1 vol%, the balance CO, N 2 , C x H y (x ≧ 2, y ≧ 4)
If the amount of H 2 , CH 4 , and CO 2 is small, the surface activation effect after redox is small, and carbides and oxides formed immediately below the plating layer during the reduction annealing are difficult to be taken into the plating layer. Therefore, the carbide and oxide supply effect into the plating layer which is the most important in the present invention cannot be obtained. There is no particular limitation on the upper limit. For the remaining gas, the same effect can be obtained if these gases are mixed even in a very small amount. The combustion gas may be formed by mixing hydrogen gas into natural gas, industrial methane, ethane, propane gas, or the like, or coke gas generated by so-called water gas reaction may be used. However, the calorie of the coke gas changes depending on the operating rate of the mountain base and the coke oven that produce the raw material coal. Therefore, since it may be necessary to adjust components by adding hydrogen gas or the like, coke gas cannot always be used as it is.
炉温が500℃未満だと鋼板表面が十分に酸化せずに酸化ムラが発生するため、めっき層内への炭化物酸化物取り込み効果が均一に進行しない。1000℃超えだと鋼板表面が過剰に酸化し、めっき層と鋼板の界面が荒れて加工時のめっき密着性が劣化する。 Furnace temperature in the heating zone of 500 ° C. or more and 1000 ° C. or less If the furnace temperature is less than 500 ° C., the steel plate surface is not sufficiently oxidized and uneven oxidation occurs, so the effect of incorporating carbide oxide into the plating layer does not progress uniformly. . If it exceeds 1000 ° C., the surface of the steel sheet is excessively oxidized, the interface between the plating layer and the steel sheet is roughened, and the plating adhesion during processing deteriorates.
520℃未満だと鋼板表面が十分に酸化しないために、めっき層内への炭化物や酸化物の取り込み効果が少ない。650℃超えだと過剰に酸化し、めっき層と鋼板との界面が荒れて加工時のめっき密着性が劣化する。 If the heating temperature of the steel sheet in the heating zone is 520 ° C. or more and 650 ° C. or less and less than 520 ° C., the steel plate surface is not sufficiently oxidized, so that the effect of incorporating carbides and oxides into the plating layer is small. If it exceeds 650 ° C., it will be excessively oxidized, and the interface between the plating layer and the steel sheet will be roughened and the plating adhesion during processing will deteriorate.
本発明において、6nm未満だと鋼板表面の酸化量が十分でないため、めっき層内への炭化物および酸化物取り込み効果が少ない。60nm超えだと過剰に酸化し、めっき層と鋼板の界面が荒れて加工時のめっき密着性が劣化する。なお、本発明における酸化物層とは、Fe酸化物層を主体とし、Tiが実質的に含まれない酸化物層である(Tiが0.001%以下の酸化物層をいう)。鋼板の加熱温度が650℃超えになるとTiが酸化物として酸化鉄中に取り込まれる。これは還元焼鈍時に界面に残存してめっき層と鋼板との界面を荒らすため、加工時のめっき密着性が劣化するため好ましくない。 Oxidation treatment in which an oxide layer having a thickness of 6 to 60 nm is formed on the surface layer of the steel sheet In the present invention, if the thickness is less than 6 nm, the oxidation amount on the surface of the steel sheet is insufficient, so that the effect of incorporating carbide and oxide into the plating layer is small. If it exceeds 60 nm, excessive oxidation occurs, the interface between the plating layer and the steel sheet becomes rough, and the plating adhesion during processing deteriorates. Note that the oxide layer in the present invention is an oxide layer mainly composed of an Fe oxide layer and substantially free of Ti (refers to an oxide layer having Ti of 0.001% or less). When the heating temperature of the steel plate exceeds 650 ° C., Ti is taken into the iron oxide as an oxide. This is not preferable because it remains at the interface during the reduction annealing and roughens the interface between the plating layer and the steel sheet, and the plating adhesion during processing deteriorates.
H2が5vol%未満だと鋼板表面が十分に還元しないため界面に酸化物が残存し塗装後耐食性が劣化する。50vol%超えは鋼板が多量の水素を吸蔵するため、めっき皮膜のブリスターなどが発生し表面品質を劣化させる。残部はN2とする。かつ、水蒸気分圧(PH2O)と水素分圧(PH2)比が下記の式(1)を満足することを必要とする。
10-3≦PH2O/PH2≦10-1 (1)
PH2O/PH2が10-3(0.0010)未満だとTiが窒化して炭化物にならない。一方、PH2O/PH2が10-1(0.1000)超えだとTiが焼鈍時に内部酸化して消費され炭化物が形成できなくなる。 Soaking zone atmosphere, a balance N 2 include: hydrogen 5 vol% or more 50 vol%, and water vapor partial pressure (P H2 O) and hydrogen partial pressure (P H2) satisfies the equation (1).
If H 2 is less than 5 vol%, the steel sheet surface is not sufficiently reduced, so that oxide remains at the interface and the corrosion resistance after coating deteriorates. If it exceeds 50 vol%, the steel sheet occludes a large amount of hydrogen, so that blisters of the plating film are generated and the surface quality is deteriorated. The balance and N 2. In addition, the water vapor partial pressure (P H2O ) and hydrogen partial pressure (P H2 ) ratio needs to satisfy the following formula (1).
10 −3 ≦ P H2O / P H2 ≦ 10 −1 (1)
When P H2O / P H2 is less than 10 −3 (0.0010), Ti is nitrided and does not become a carbide. On the other hand, if P H2O / P H2 exceeds 10 −1 (0.1000), Ti is internally oxidized and consumed during annealing, and carbide cannot be formed.
630℃未満だと表面が活性化せずにめっき層内への炭化物および酸化物導入効果が得られないため好ましくない。780℃超えだとTiが選択的に外部酸化して消費され炭化物が形成出来なくなる。H2O組成の制御は、焼鈍炉外にバブリング装置を設置し、所定流量のN2ガスを室温に保持した水槽にくぐらせて予め加湿しないN2ガスと混合し炉内に導入することで実施する。なお、このとき焼鈍炉の下部からガスを流入させる必要がある。これはH2Oの比重が軽いため、炉内上部にH2Oが滞留するためである。ここで炉体下部とは、炉体高さ全体に対して1/10の高さまでを示す。 If the ultimate temperature of the steel sheet in the soaking zone during reduction annealing is not less than 630 ° C. and not more than 780 ° C. and less than 630 ° C., the surface is not activated and the effect of introducing carbides and oxides into the plating layer is not preferable. If it exceeds 780 ° C, Ti is selectively oxidized externally and consumed, and carbide cannot be formed. Control of H 2 O composition is performed by installing a bubbling device outside the annealing furnace, passing N 2 gas at a predetermined flow rate through a water tank maintained at room temperature, mixing it with N 2 gas not previously humidified, and introducing it into the furnace. carry out. At this time, it is necessary to flow gas from the lower part of the annealing furnace. This is because H 2 O stays in the upper part of the furnace because the specific gravity of H 2 O is light. Here, the furnace body lower part indicates a height of 1/10 of the entire furnace body height.
合金化温度は450℃未満だと合金化反応が十分に進行しない。510℃超えだとΓ相が厚く形成して加工部のめっき密着性を劣化させる。合金化後は400℃まで20℃/s以下で冷却する。冷却速度が遅いとΓ相が厚く生成し、めっき密着性が劣化する。 Moreover, the hot dip galvanized steel sheet of the present invention can be made into an alloyed hot dip galvanized steel sheet by subjecting it to an alloying treatment after the hot dip plating process. In this case, the steel sheet is heated to a temperature of 450 ° C. or more and 510 ° C. or less to be alloyed, and cooled to 400 ° C. at 20 ° C./s or less. The Fe content in the plating layer thus obtained is 7 to 15%. If the Fe content is less than 7%, not only a uniform surface appearance cannot be obtained due to the occurrence of unevenness in alloying, but also the Zn—Fe alloying reaction is insufficient, so that a soft ζ phase is formed thick on the plating surface layer. The flaking that causes the plating layer to flake off during bending is caused. On the other hand, if it exceeds 15%, the Zn—Fe alloying reaction proceeds excessively, a brittle Γ phase is formed in the vicinity of the interface between the plating layer and the steel sheet, and the plating adhesion deteriorates.
If the alloying temperature is less than 450 ° C., the alloying reaction does not proceed sufficiently. If it exceeds 510 ° C., the Γ phase is formed thick and the plating adhesion of the processed part is deteriorated. After alloying, it is cooled to 400 ° C. at 20 ° C./s or less. If the cooling rate is slow, the Γ phase is formed thick and the plating adhesion deteriorates.
外観性は、不めっきや合金化ムラなどのめっき表面外観不良がない場合は外観良好(○)、ある場合は外観不良(×)と判定した。 <Appearance>
Appearance was determined as good appearance (◯) when there was no plating surface appearance defect such as non-plating or alloying unevenness, and when it was present, it was judged as poor appearance (×).
試料から圧延方向に対して90°方向にJIS5号引張試験片を採取し、JIS Z 2241の規定に準拠してクロスヘッド速度10mm/min一定で引張試験を行い、引張り強度(TS(MPa))と伸び(El(%))を測定し、TS×El≧15000のものを良好、TS×El<15000のものを不良とした。
また、130mm角に切り出した鋼板の中央に10mmφのポンチによりクリアランス12.5%で打ち抜いた穴を有する試験片を準備し、60°円錐ポンチにより打ち抜き穴のバリ側の反対方向から押し上げ、割れが鋼板を貫通した時点での穴径d(mm)を測定し、穴拡げ率λを次式より算出した。
λ(%)=[(d-10)/10]×100
<曲げ加工部のめっき密着性>
合金化処理を施さない溶融亜鉛めっき鋼板のめっき密着性は、鋼板を180°に曲げた後、曲げ加工部の外側をテープ剥離し、めっき層の剥離有無を目視判定し以下により評価した。
○:めっき層の剥離なし
×:めっき層が剥離
また、合金化溶融亜鉛めっき鋼板のめっき密着性は、以下に示すパウダリング試験により評価した。
めっき鋼板に粘着テープを貼り、テープ貼り付け面を内側にして曲げ半径5mmで90°曲げ戻しを行い、剥がしたテープを蛍光X線にて分析した。このときの単位長さ当たりのZnカウント数をめっき剥離量として求めた。耐パウダリング性は、先に述べたパウダリング試験で求めためっき剥離量を下記の基準に照らしてランク1のものを良好(◎)、2のものを概ね良好(○)、3のものを不良(×)として評価した。◎、○が合格である。
めっき剥離量:ランク
0-3000未満 :1(良好(◎))
3000以上-6000未満 :2(良好(○))
6000以上:3(不良(×))
<耐水素脆性>
150mm×30mmの短冊試験片を曲げ半径5mmで曲げ加工し、表面に耐水性の歪みゲージを取り付け、0.5mol/Lの硫酸中に浸漬し、この試験片に電流密度0.1mA/cm2で通電することで電解を行い、試験片に水素を進入させ、通電2時間後における割れの発生を下記基準で評価した。
良好(○):割れ発生なし
不良(×):割れ発生
<塗装後耐食性>
130mm角に切り出した鋼板の中央に10mmφのポンチによりクリアランス12.5%で打ち抜いた穴を有する試験片を準備し、60°円錐ポンチにより打ち抜き穴のバリ側の反対方向から押し上げ、穴拡げ加工を施した。このとき、穴拡げ率が割れの発生する80%の値となるまで押し上げを行った。このようにして加工した試験片について、化成処理、電着塗装を実施し、JIS Z 2371(2000年)に基づく塩水噴霧試験を10日間行い、加工部における膨れ有無を評価した。
良好(○):膨れ無し
不良(×):膨れ有り
以上により得られた結果を、製造条件と併せて表2-1、表2-2、表3-1、表3-2に示す。 <Processability>
A JIS No. 5 tensile test piece is taken from the sample in the direction of 90 ° with respect to the rolling direction, a tensile test is performed at a constant crosshead speed of 10 mm / min in accordance with the provisions of JIS Z 2241, and the tensile strength (TS (MPa)). Elongation (El (%)) was measured, and TS × El ≧ 15000 was judged good, and TS × El <15000 was judged bad.
In addition, a test piece having a hole punched out with a clearance of 12.5% by a punch of 10 mmφ at the center of a steel plate cut into a 130 mm square is pushed up by a 60 ° conical punch from the opposite direction on the burr side of the punched hole, and cracks are generated. The hole diameter d (mm) at the time of penetrating the steel plate was measured, and the hole expansion rate λ was calculated from the following equation.
λ (%) = [(d−10) / 10] × 100
<Plating adhesion of bent part>
The plating adhesion of the hot dip galvanized steel sheet not subjected to the alloying treatment was evaluated by the following evaluation after the steel sheet was bent at 180 °, the outside of the bent portion was peeled off with tape, the presence or absence of peeling of the plated layer was visually determined.
○: Plating layer is not peeled ×: Plating layer is peeled Also, the plating adhesion of the galvannealed steel sheet was evaluated by the following powdering test.
An adhesive tape was affixed to the plated steel sheet, the tape was applied to the inside, and the tape was bent back 90 ° with a bending radius of 5 mm, and the peeled tape was analyzed with fluorescent X-rays. The Zn count number per unit length at this time was determined as the amount of plating peeling. In terms of anti-powdering property, the amount of plating peeling obtained in the above-mentioned powdering test is good (◎) for rank 1 in light of the following criteria (◎), 2 is generally good (○), and 3 Evaluated as defective (x). ◎ and ○ are acceptable.
Plating peeling amount: Rank 0 less than 3000: 1 (good (◎))
3000 or more and less than −6000: 2 (good (◯))
6000 or more: 3 (defect (x))
<Hydrogen embrittlement resistance>
A strip test piece of 150 mm × 30 mm is bent at a bending radius of 5 mm, a water-resistant strain gauge is attached to the surface, and immersed in 0.5 mol / L sulfuric acid. A current density of 0.1 mA / cm 2 is applied to the test piece. The electrolysis was performed by energizing the test piece, hydrogen was allowed to enter the test piece, and the occurrence of cracks after 2 hours of energization was evaluated according to the following criteria.
Good (○): No cracking defect (×): Cracking <corrosion resistance after painting>
Prepare a test piece with a hole punched at a clearance of 12.5% with a 10mmφ punch at the center of a steel plate cut into a 130mm square, and push it up from the opposite side of the burr side of the punched hole with a 60 ° conical punch to expand the hole. gave. At this time, it was pushed up until the hole expansion rate reached 80% at which cracking occurred. The test piece thus processed was subjected to chemical conversion treatment and electrodeposition coating, and a salt spray test based on JIS Z 2371 (2000) was conducted for 10 days to evaluate the presence or absence of swelling in the processed part.
Good (◯): No blistering failure (×): Swollen The results obtained above are shown in Table 2-1, Table 2-2, Table 3-1, and Table 3-2 together with the manufacturing conditions.
Claims (7)
- 質量%で、C:0.02%以上0.30%以下、Si:0.01%以上2.5%以下、Mn:0.1%以上3.0%以下、P:0.003%以上0.08%以下、S:0.01%以下、Al:0.001%以上0.20%以下、Ti:0.03%以上0.40%以下を含有し、残部がFeおよび不可避的不純物からなる成分組成を有する鋼板表面に、片面あたりのめっき付着量が20~120g/m2の亜鉛めっき層を有し、該めっき層内に平均粒径10nm以下の炭化物が1区画あたり5個以上、50個以下、平均粒径50nm以上の酸化物が1区画あたり5個以上、50個以下の割合で存在することを特徴とする合金化溶融亜鉛めっき鋼板。なお、前記1区画とは、めっき層厚さ(t1μm)と、めっき層断面を厚さ方向と直交する方向に1μm間隔で区切ることで得られる面積(t1×1(μm2))である。 In mass%, C: 0.02% to 0.30%, Si: 0.01% to 2.5%, Mn: 0.1% to 3.0%, P: 0.003% or more 0.08% or less, S: 0.01% or less, Al: 0.001% or more and 0.20% or less, Ti: 0.03% or more and 0.40% or less, with the balance being Fe and inevitable impurities The surface of the steel sheet having a composition comprising: a galvanized layer having a coating adhesion amount of 20 to 120 g / m 2 on one side, and 5 or more carbides having an average particle size of 10 nm or less per section in the plated layer An alloyed hot-dip galvanized steel sheet, wherein 50 or less oxides having an average particle diameter of 50 nm or more are present in a proportion of 5 or more and 50 or less per section. The one section is the plating layer thickness (t 1 μm) and the area (t 1 × 1 (μm 2 )) obtained by dividing the plating layer cross section at intervals of 1 μm in the direction orthogonal to the thickness direction. It is.
- 前記炭化物はTiを含み、かつ、前記酸化物はTiO2、MnO、MnO2、SiO2、Al2O3、Mn2SiO4、MnSiO3から選ばれる1種以上の酸化物を含むことを特徴とする請求項1に記載の高強度溶融亜鉛めっき鋼板。 The carbide includes Ti, and the oxide includes one or more oxides selected from TiO 2 , MnO, MnO 2 , SiO 2 , Al 2 O 3 , Mn 2 SiO 4 , and MnSiO 3. The high-strength hot-dip galvanized steel sheet according to claim 1.
- 前記鋼板は、成分組成として、さらに、質量%で、Nb:0.001%以上0.2%以下、V:0.001%以上0.5%以下、Mo:0.01%以上0.5%以下、W:0.001%以上0.2%以下のうちの1種または2種以上を含有することを特徴とする請求項1または2に記載の高強度溶融亜鉛めっき鋼板。 The steel sheet further has a component composition of mass%, Nb: 0.001% to 0.2%, V: 0.001% to 0.5%, Mo: 0.01% to 0.5%. % Or less, W: 1 type or 2 types or more of 0.001% or more and 0.2% or less are contained, The high intensity | strength hot-dip galvanized steel sheet of Claim 1 or 2 characterized by the above-mentioned.
- 前記鋼板は、成分組成として、さらに、質量%で、B:0.0005%以上0.005%以下を含有することを特徴とする請求項1~3のいずれか1項に記載の高強度溶融亜鉛めっき鋼板。 The high-strength melt according to any one of claims 1 to 3, wherein the steel sheet further contains, as a component composition, B: 0.0005% to 0.005% by mass%. Galvanized steel sheet.
- 前記鋼板が熱延鋼板であることを特徴とする請求項1~4のいずれか1項に記載の高強度溶融亜鉛めっき鋼板。 The high-strength hot-dip galvanized steel sheet according to any one of claims 1 to 4, wherein the steel sheet is a hot-rolled steel sheet.
- 請求項1、3、4のいずれかに記載の成分組成を有する鋼に熱間圧延を施し、仕上げ圧延終了後、冷却、巻取り処理を行い、次いで、連続焼鈍及び溶融亜鉛めっき処理を行うに際し、仕上げ圧延終了温度を850℃以上、巻取温度を540℃以下とし、前記連続焼鈍を以下の条件にて行うことを特徴とする高強度溶融亜鉛めっき鋼板の製造方法。
(a)焼鈍炉の加熱帯のガスの成分組成をH2≧40vol%以上、CH4≧20vol%、CO2≧1vol%、残部CO、N2、CxHy(x≧2、y≧4)とし、加熱帯の炉温500℃以上1000℃以下で鋼板を520℃以上650℃以下まで加熱し、鋼板表層に厚さ6~60nmの酸化物層を形成する酸化処理を行い、
(b)次いで、均熱帯雰囲気が水素5vol%以上50vol%以下を含み残部N2であり、かつ水蒸気分圧(PH2O)と水素分圧(PH2)が下記の式(1)を満足し、前記均熱帯での鋼板の到達温度を630℃以上780℃以下として還元焼鈍する。
10-3≦PH2O/PH2≦10-1 (1)
ただし、PH2Oは水蒸気分圧(Pa)、PH2は水素分圧(Pa)を示す。 When hot rolling is performed on the steel having the component composition according to any one of claims 1, 3, and 4, and after finishing rolling, cooling and winding are performed, and then continuous annealing and hot dip galvanizing are performed. The method for producing a high-strength hot-dip galvanized steel sheet, characterized in that the finish rolling finish temperature is 850 ° C. or higher, the winding temperature is 540 ° C. or lower, and the continuous annealing is performed under the following conditions.
(A) The composition of the gas in the heating zone of the annealing furnace is H 2 ≧ 40 vol% or more, CH 4 ≧ 20 vol%, CO 2 ≧ 1 vol%, the balance CO, N 2 , C x H y (x ≧ 2, y ≧ 4), the steel sheet is heated to 520 ° C. or higher and 650 ° C. or lower at a furnace temperature of 500 ° C. or higher and 1000 ° C. or lower in the heating zone, and oxidation treatment is performed to form an oxide layer having a thickness of 6 to 60 nm on the steel plate surface layer
(B) Then, soaking zone atmosphere is balance N 2 include: hydrogen 5 vol% or more 50 vol%, and water vapor partial pressure (P H2 O) and hydrogen partial pressure (P H2) satisfies the equation (1) below Then, reduction annealing is performed by setting the reached temperature of the steel plate in the soaking zone to 630 ° C. or higher and 780 ° C. or lower.
10 −3 ≦ P H2O / P H2 ≦ 10 −1 (1)
However, PH2O shows water vapor partial pressure (Pa), and PH2 shows hydrogen partial pressure (Pa). - 前記溶融めっき処理後、さらに450℃以上510℃以下の温度に鋼板を加熱して合金化処理を施し、400℃まで20℃/s以下で冷却し、めっき層中のFe含有率を7~15%の範囲にすることを特徴とする請求項6に記載の高強度溶融亜鉛めっき鋼板の製造方法。 After the hot dipping treatment, the steel plate is further heated to a temperature of 450 ° C. or more and 510 ° C. or less to be alloyed, cooled to 400 ° C. at 20 ° C./s or less, and the Fe content in the plating layer is 7 to 15%. %. The method for producing a high-strength hot-dip galvanized steel sheet according to claim 6, wherein
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EP3255167A4 (en) * | 2015-03-25 | 2018-07-04 | JFE Steel Corporation | High-strength steel sheet and method for manufacturing same |
US10655194B2 (en) | 2015-03-25 | 2020-05-19 | Jfe Steel Corporation | High-strength steel sheet and method for producing the same |
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WO2023106411A1 (en) | 2021-12-09 | 2023-06-15 | 日本製鉄株式会社 | Steel sheet and plated steel sheet |
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CN104245999A (en) | 2014-12-24 |
JP5630588B2 (en) | 2014-11-26 |
KR20150008112A (en) | 2015-01-21 |
JPWO2013157222A1 (en) | 2015-12-21 |
CN104245999B (en) | 2016-06-22 |
KR101657866B1 (en) | 2016-09-19 |
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