WO2012105235A1 - Induction heating cooker - Google Patents
Induction heating cooker Download PDFInfo
- Publication number
- WO2012105235A1 WO2012105235A1 PCT/JP2012/000618 JP2012000618W WO2012105235A1 WO 2012105235 A1 WO2012105235 A1 WO 2012105235A1 JP 2012000618 W JP2012000618 W JP 2012000618W WO 2012105235 A1 WO2012105235 A1 WO 2012105235A1
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- WO
- WIPO (PCT)
- Prior art keywords
- heating coil
- support plate
- coil base
- base support
- holding
- Prior art date
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Classifications
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B6/00—Heating by electric, magnetic or electromagnetic fields
- H05B6/02—Induction heating
- H05B6/10—Induction heating apparatus, other than furnaces, for specific applications
- H05B6/12—Cooking devices
- H05B6/1209—Cooking devices induction cooking plates or the like and devices to be used in combination with them
- H05B6/1245—Cooking devices induction cooking plates or the like and devices to be used in combination with them with special coil arrangements
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2206/00—Aspects relating to heating by electric, magnetic, or electromagnetic fields covered by group H05B6/00
- H05B2206/02—Induction heating
- H05B2206/022—Special supports for the induction coils
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B40/00—Technologies aiming at improving the efficiency of home appliances, e.g. induction cooking or efficient technologies for refrigerators, freezers or dish washers
Definitions
- the present invention relates to an induction heating cooker used by being incorporated in a kitchen of a general household.
- a plurality of legs 4 are formed integrally with a support 3 that supports the lower surface of the heating coil 2 in the heating coil unit 1.
- the substrate holding body 6 that supports the inverter substrate 5 that drives the heating coil 2 is provided with a leg support boss 8 that is inserted inside the spring 7, and the leg 4 is supported via the spring 7, thereby heating the coil. 2 (see, for example, Patent Document 1).
- the leg support boss 8 positions the heating coil unit 1. Therefore, when a lateral (horizontal) impact is applied, such as when the induction heating cooker body is packed and transported, the lateral impact due to the weight of the heating coil unit 1 is applied via the spring 7 to the leg support boss 8. Act on.
- the base strength of the leg supporting boss 8 has a problem that a strength design that can withstand such a bending moment is required.
- This invention solves the said conventional subject, and it aims at providing the induction heating cooking appliance which can obtain the structure which can make small the required intensity
- an induction heating cooker includes a top plate on which a cooking utensil such as a pan is placed on an upper surface of a main body, and a substantially box-shaped outer shell located below the top plate. And a heating coil unit disposed inside the outer case, wherein the heating coil unit fixes and supports the heating coil, a heating coil base on which the heating coil is placed and held, and the heating coil base.
- a holding base having an engaging portion that is inserted in a vertical direction with respect to the through hole formed in the edge portion, and the holding base is fixed to the side surface of the outer shell. , Vertical movement of the through holes to the engagement portion is allowed by the inserted condition, the heating coil unit is intended to be positionable in the horizontal direction vertically moved.
- the holding base having the engaging portion inserted in the vertical direction with respect to the through hole formed in the end portion of the coil base support plate or the heating coil base of the heating coil unit is provided on the side surface of the outer shell. Since it is fixed, the heating coil unit can be positioned in the horizontal direction so as to be movable in the vertical direction. Furthermore, the distance between the coil base support plate or the through hole of the heating coil base and the fixing position of the holding table to the outer side surface can be reduced. Therefore, the bending moment acting on the holding table is reduced, the required strength of the holding table can be reduced, and a simple and small component can be obtained.
- Sectional drawing of the induction heating cooking appliance in Embodiment 5 of this invention Sectional drawing of the induction heating cooking appliance in Embodiment 6 of this invention
- Sectional drawing of the induction heating cooking appliance in Embodiment 6 of this invention Sectional drawing of the induction heating cooking appliance in Embodiment 6 of this invention
- Sectional drawing of the induction heating cooking appliance in Embodiment 6 of this invention Sectional view of a conventional induction heating cooker
- the 1st invention is an induction heating cooking appliance,
- the top plate which mounts to-be-heated cooking utensils, such as a pan, on the upper surface of a main body,
- the substantially box-shaped outer shell located under the top plate, The inside of the case of the outer shell
- the heating coil unit includes a heating coil, a heating coil base for mounting and holding the heating coil, and a coil base support plate for fixing and supporting the heating coil base.
- an elastic body that supports the coil base support plate in the vertical direction so that the weight of the heating coil unit acts on the bottom surface of the outer shell, and the coil base support plate or the edge portion of the heating coil base.
- the distance between the fixed portion of the holding base to the outer shell and the through hole formed in the edge portion of the coil base support plate or the heating coil base can be reduced, so that the bending moment acting on the holding base is reduced.
- the required strength of the holding base is reduced, and simple and small parts can be obtained.
- the engaging portion of the holding base has a polygonal cross-sectional shape, and the inner peripheral surface of the through hole of the coil base support plate or the heating coil base and the A gap that does not contact each other is provided between the outer peripheral surface of the engaging portion.
- the engaging portion of the holding base has a cross-sectional shape longer in one direction than one direction in the horizontal direction, and the coil base support plate or the heating coil base Between the inner peripheral surface of the through-hole and the outer peripheral surface of the engaging portion, a gap that does not contact each other is provided.
- a plurality of heating coil units are arranged in the main body, and the holding base fixed to the outer shell is at least one for one heating coil unit.
- An engagement member that engages adjacent heating coil units and restricts relative movement in the horizontal direction is disposed between the adjacent heating coil units, and the holding base and the engagement member Thus, the plurality of heating coil units are positioned in the horizontal direction.
- a plurality of heating coil units can be positioned by arranging at least one holding base for one heating coil unit in the outer shell.
- the heating coil unit can be positioned.
- the holding member fixed to the outer shell and the engagement member disposed between the adjacent heating coil units are formed of an electrically insulating material.
- the fine contact (intermittent contact state or slight contact state) between the heating coil unit and the outer shell can be eliminated, and the electrical noise environment from the heating coil unit to the outer shell can be kept constant. can do.
- the heating coil unit and the outer shell are connected with a conductor whose connection position, length and thickness are determined, or when a part of the noise filter circuit of the electric circuit unit is connected to the outer shell, etc.
- the static noise environmental conditions become constant, the electric noise performance such as the noise terminal voltage of the power cord is improved, and the variation can be reduced.
- a sixth aspect of the present invention is the method according to any one of the first to fifth aspects, wherein the holding table or the heating coil base is formed of a resin or a rubber material.
- the heating coil base or the holding table can reduce the vibration of the heating coil unit that occurs when the heated object such as a pan is heated by the heating coil unit, and the vibration of the outer shell and the top plate can be suppressed.
- the engaging portion of the holding base is inserted into the through hole and extends in the vertical direction, and has a tip portion that is more than a root portion.
- An inclined surface is formed so as to be thin.
- the assembly performance can be improved when the coil unit is assembled, and the gap between the through hole and the engaging claw can be reduced after the top plate is set, so that the position of the coil unit can be more accurately set. I can decide.
- a lower surface of the coil base support plate has a flat surface, and a plurality of the elastic bodies are provided on the flat surface. The weight of the heating coil and the heating coil base is supported by the lower surface of the coil base support plate via the elastic body.
- the lower surface side of the heating coil unit does not have a leg for receiving and positioning the elastic body, and the shape protruding downward from the coil base support plate can be eliminated, so that the heating coil unit can be thinned.
- the coil base support plate is disposed on a flat portion for fixing and supporting the heating coil base, and an edge portion of the flat portion.
- a side surface holding portion, the through hole is formed in the flat portion of the coil base support plate, and the holding base includes a side surface holding portion having a contact surface parallel to the side surface portion of the coil base support plate.
- a gap that does not contact each other is formed between the side surface portion and the contact surface when the planar portion of the coil base supporting plate is in a horizontal state, and the planar portion of the coil base supporting plate is In the state inclined with respect to the horizontal direction, the side surface portion comes into contact with the contact surface, and the inclination of the flat surface portion is restricted.
- a plurality of heating coil units are disposed in the main body, and the coil base support plate includes a flat portion for fixing and supporting the heating coil base, and the flat portion.
- a side surface portion disposed at an edge portion, and the through hole is formed in the flat portion of the coil base support plate of at least one of the plurality of heating coil units, and the holding
- the engaging portion of the base is inserted, and the side portions of the adjacent heating coil base support plates are engaged with each of the side portions while being separated from each other, so that the adjacent heating coil units are horizontally relative to each other.
- An engagement member for restricting movement is further provided, and the engagement member is made of an electrically insulating material.
- a buffer member is disposed between the lower surface of the top plate and the engaging member.
- a plurality of heating coil units are disposed in the main body, and the coil base support plate is configured to fix and support the heating coil base, and A side surface portion disposed at an edge portion, and the through hole is formed in the flat portion of the coil base support plate of at least one of the plurality of heating coil units, and the holding A spacer disposed between the side portions so that the engaging portions of the base are inserted and the side portions of the adjacent heating coil base support plates are separated from each other to prevent mutual contact;
- the spacer is made of an electrically insulating material.
- This can suppress contact between adjacent heating coil base support plates and further improve the positioning accuracy of the heating coil unit.
- the spacer is formed integrally with the heating coil base.
- a fourteenth invention is the twelfth invention, comprising a control unit that is located below the heating coil unit and that supplies a high-frequency current to the heating coil unit, and a cooling fan that supplies cooling air to the control unit.
- the control unit includes a control circuit having a switching element, and a duct that covers the control circuit and guides cooling air from the cooling fan to promote cooling of the switching element. It has a wall arrange
- FIG. 1 is an external perspective view of an induction heating cooker according to Embodiment 1 of the present invention
- FIG. 2 is a perspective view with the top plate of the induction heating cooker according to Embodiment 1 of the present invention removed
- FIG. 3 is the present invention
- FIG. 4 is a perspective view in which the top plate unit and the heating coil unit of the induction heating cooker in Embodiment 1 are removed, and FIG. 4 shows the relationship between the coil base support plate and the holding base of the induction heating cooker in Embodiment 1 of the present invention.
- FIG. 5 is a perspective view of the holding table for the induction heating cooker according to the first embodiment of the present invention
- FIG. 6 is a coil base support plate and the holding table for the induction heating cooker according to the first embodiment of the present invention.
- FIG. 7 is a cross-sectional view of the elastic body contact portion of the induction heating cooker in Embodiment 1 of the present invention, and
- FIG. 8 is a top plate of the induction heating cooker in Embodiment 1 of the present invention. Remove unit It shows a perspective view.
- the main body 21 of the induction heating cooker is used by being incorporated into a top plate opening hole of a kitchen or the like, and the upper surface of the main body 21 is around the top plate 22 made of crystallized glass. It is covered with a top plate unit 24 surrounded by a top plate holding frame 23 made of stainless steel.
- the top plate 22 is printed so that the areas of the heating units 25a, 25b, 25c, and 25d can be visually recognized.
- Heating coil units 26a, 26b, 26c, and 26d constituting induction heating means are arranged inside the main body corresponding to the heating units 25a, 25b, 25c, and 25d.
- circuit units 27a and 27b that supply high-frequency power to the heating coil units 26a, 26b, 26c, and 26d, and a cooling fan that blows cooling air to the circuit units 27a and 27b 28a and 28b.
- the circuit unit 27a and the cooling fan 28a are fixed to a substrate holder 29a that supports an elastic body (coil spring) described later, thereby forming a circuit module 30a.
- the circuit unit 27b and the cooling fan 28b are fixed to the substrate holding base 29b to form a circuit module 30b.
- the heating coil units 26a and 26b are electrically connected to the circuit module 30a, and the heating coil units 26c and 26d are electrically connected to the circuit module 30b to perform electrical operation.
- the bottom plate of the outer shell 31 below the cooling fans 28a and 28b is provided with an inlet (not shown) leading to the cooling fans 28a and 28b, and an exhaust port 33 is disposed on the front surface of the main shell 31.
- the heating coil 35d is placed and held on the heating coil base 34d, and the heating coil base 34d is fixedly supported on the coil base support plate 36d.
- the heating coil units 26a, 26b, and 26c have the same configuration.
- the coil spring 38 which is an elastic body, is held so that the upper end side is exposed to a plurality of spring fixing bases 37 (elastic body support portion: see FIG. 3) arranged and fixed to the substrate holding base 29b or the outer shell 31.
- spring fixing bases 37 elastic body support portion: see FIG. 3
- a holding base 39 for performing horizontal positioning is fixed in a state where the heating coil unit 26 d can be moved in the vertical direction (vertical direction).
- FIG. 5 for example, press-fitting and holding.
- a support plate hole 40 which is a through hole penetrating in the vertical direction, is formed at the edge portion of the coil base support plate 36d.
- the holding table 39 has an engaging claw 42 (engaging portion) that protrudes upward, and the engaging claw 42 of the holding table 39 is inserted into the support plate hole 40 of the coil base support plate 36d. Has been.
- the heating coil unit 26d is positioned in the horizontal direction so as to be movable in the vertical direction.
- a further support plate hole 40 is formed at the rear edge portion of the coil base support plate 36d, and the engaging claw 42 of the holding table 39 provided separately on the rear side surface of the outer shell 31 is used as the support plate. It is inserted through the hole 40. Further, the heating coil unit 26c disposed on the left rear side adjacent to the heating coil unit 26d is also positioned using the support plate hole 40 and the holding base 39, similarly to the heating coil unit 26d.
- the holding base 39 is fixed to the outer peripheral left and right side surfaces of the outer shell 31, and the engaging claws 42 are inserted through the support plate holes 40. The same positioning as that of the heating coil unit 26d is performed.
- the support plate hole 40 in which the engaging claw 42 of the holding base 39 fixed to the side surface of the outer shell 31 is provided at the edge portion of the coil base support plate 36d.
- the heating coil unit 26d When the heating coil unit 26d tries to move in the horizontal plane, for example, when an impact occurs during the transportation of the main body 21, the distance between the support plate hole 40 and the fixing position of the holding base 39 on the side surface of the outer shell 31 (particularly in the vertical direction The smaller the distance is, the smaller the bending moment acting on the holding table 39 can be. Further, since the support plate hole 40 is movable in the vertical direction with respect to the engaging claw 42, the vertical force acting on the holding base 39 from the heating coil unit 26d is greatly reduced. With such a configuration, the stress generated in the holding table 39 can be reduced, the required strength of the holding table 39 can be reduced, and a simple and small component can be achieved. As a result, the holding table 39 can be stored in a narrow space.
- the support plate hole 40 provided in the coil base support plate 36d due to rattling or deformation of the holding table 39 and The displacement of the engaging portion with the engaging claw 42 is reduced, and the positional accuracy of the heating coil unit 26d is increased.
- the place where the holding table 39 is arranged is not limited by the component arrangement or shape of the circuit unit 27b below the heating coil unit 26d, the shape of the heating coil base 34d, or the like. Accordingly, the heating coil unit 26d can be fixed at any position in the empty space of the outer shell 31 and the coil base support plate 36d.
- the lower surface of the coil base support plate 36d is formed as a flat surface, and other components are not disposed.
- a plurality of coil springs 38 are in contact with a flat surface that is the lower surface of the coil base support plate 36 d, and this contact portion is a coil spring contact portion 41.
- the weights of the heating coil 35d and the heating coil base 34d are supported via respective coil springs 38 on the lower surface of the coil base support plate 36d.
- the heating coil unit 26d can be thinned, and a heating coil unit suitable for making the main body 21 thin can be provided.
- the heating coil unit 26d can be freely arranged on the coil spring contact portion 41 of the coil base support plate 36d that receives the weight of the heating coil unit 26d. Therefore, the position of the coil spring contact portion 41 can be arranged without being affected by the arrangement of the constituent members on the upper surface side of the coil base support plate 36d, and the degree of freedom in design can be increased.
- the cross-sectional shape of the engaging claw 42 that is the engaging portion of the holding base 39 is a rectangular (quadrangle) shape that is one shape of a polygon (polygon). Further, a gap is provided between the inner peripheral surface of the support plate hole 40 of the coil base support plate 36d and the outer peripheral surface of the engaging claw 42 of the holding base 39 so as not to contact with each other or to be caught.
- the horizontal position of the heating coil unit 26d with respect to the outer shell 31 is held by inserting the engaging claws 42 of the holding base 39 into the support plate hole 40 of the coil base support plate 36d.
- the cross-sectional shape of the engagement claw 42 is rectangular, and the shape of the support plate hole 40 of the coil base support plate 36d is such that the engagement claw 42 is not in contact with the outer peripheral surface of the engagement claw 42 or is not caught. It is the shape which provided the clearance gap between them.
- each of the heating coil units 26a, 26b, 26c, and 26d has two or more engaging claws 42 and support plate holes 40, the positioning accuracy that also serves to prevent the heating coil unit 26d from rotating can be further increased.
- the cross-sectional shape of the engaging claw 42 of the holding base 39 is not limited to a rectangle, but may be any shape other than a circle, for example, a polygon (polygon) such as a triangle or a pentagon. If the cross-sectional shape of the engaging claw 42 has a large aspect ratio, that is, a cross-sectional shape that is longer in one direction than the one direction in the horizontal direction, the engagement claw 42 is provided between the engaging claw 42 and the support plate hole 40. Even in the case where gaps that do not contact each other are provided, positioning accuracy with respect to rattling is improved. Moreover, the effect of preventing the rotation of the heating coil unit 26d can be enhanced by adopting such a cross-sectional shape having a large aspect ratio.
- the heating coil unit 26d disposed mainly on the right rear side has been described, but the other heating coil units 26a to 26c have the same configuration as the heating coil unit 26d.
- a plurality of heating coil units 26a to 26d are arranged in the main body 21, and the holding base 39 fixed to the side surface of the outer shell 31 is arranged at least one place for each of the heating coil units 26a to 26d. .
- the left front heating coil unit 26 a is engaged with one holding base 39 disposed on the left side surface of the outer shell 31, and the right front heating coil unit 26 b is disposed on the right side surface of the outer shell 31.
- the left rear heating coil unit 26c is engaged with two holding bases 39 arranged on the left rear side surface of the outer shell 31, and the right rear heating coil unit 26d is It engages with two holding bases 39 arranged on the left rear side of 31.
- a first engagement member 43 is provided which is engaged with the coil base support plates 36a and 36b whose outer periphery is raised like a flange.
- a second engaging member 44 engaged with the four coil base support plates 36a to 36d is disposed in the central portion where the heating coil units 26a to 26d are close to each other.
- the horizontal positioning of the plurality of heating coil units 26a to 26d is performed by the plurality of holding bases 39, the first engagement member 43, and the second engagement member 44.
- the left rear heating coil unit 26 c is engaged with the two holding bases 39 fixed to the left rear side surface of the outer shell 31 to regulate the horizontal position.
- the right rear heating coil unit 26d is engaged with two holding bases 39 fixed to the left rear side surface of the outer shell 31 so that the horizontal position is regulated.
- the left front heating coil unit 26a and the right front heating coil unit 26b are respectively engaged with a holding base 39 fixed to the left side surface of the outer shell 31 so that the horizontal position relative to the outer shell 31 is restricted.
- a holding base 39 fixed to the left side surface of the outer shell 31 so that the horizontal position relative to the outer shell 31 is restricted.
- the positioning of the heating coil unit can be regulated. Therefore, it is only necessary to provide at least one holding table for one heating coil unit on the outer side surface, and even when it is difficult to secure a plurality of holding table spaces on the outer side surface.
- the horizontal positioning regulation can be realized.
- the heating coil units 26a to 26d can be positioned in the horizontal direction by such a small number of holding bases 39, the main body 21 can be thinned while effectively using the limited space on the side surface of the outer shell 31. be able to.
- the substrate holding table 29b or the spring fixing table 37 that holds the substrate is made of a thermoplastic resin material or a thermosetting resin material that is an electrically insulating material.
- the heating coil units 26a to 26d can be configured to be electrically separated from the outer shell 31 with an electrically insulating material, and the electrical insulation between the heating coils 35a to 35d and the coil base support plates 36a to 36d is insufficient. Even if it becomes, the electric shock with respect to the outer shell 31 can be prevented.
- the coil base support plates 36a to 36d which are constituent members of the heating coil units 26a to 26d, are prevented from minute contact (intermittent contact state or slightly contact state) with the outer shell 31, and a coil serving as a high frequency noise source It is possible to prevent unstable noise components such as high-frequency current from leaking from the base support plates 36a to 36d to the outer shell 31. Therefore, the noise leakage performance from the heating coil units 26a to 26d can be made constant.
- FIG. 9 is a cross-sectional view showing the engagement relationship between the heating coil unit and the holding table of the induction heating cooker according to the second embodiment of the present invention.
- the heating coil base 34b that supports the heating coil 35b partially protrudes to the right outside of the coil base support plate 36b, and a through hole is formed in the protruding portion of the heating coil base 34b.
- a heating coil base hole 45 is formed. While the engaging claw 42 extending upward from the holding base 39 fixed to the side surface of the outer shell 31 is inserted into the heating coil base hole 45 in the vertical direction, the heating coil unit 26b can be moved in the vertical direction, It can be positioned horizontally.
- the heating coil base 34b and the holding table 39 are formed using a resin or a rubber material.
- the heating coil base 34b and the holding table 39 By forming the heating coil base 34b and the holding table 39 using a resin or rubber material, vibration generated when induction heating is performed using the heating coil unit 34b is absorbed, and vibration of the top plate 22 and the outer shell 31 is reduced. can do.
- the material of the heating coil base 34b and the holding table 39 may be a slidable metal.
- the fixing position of the outer shell 31 of the holding base 39 may be the bottom surface. However, by using the fixing position as the side surface, the holding base 39 does not need to be large even when the height of the outer shell 31 is high, and the size is reduced. be able to. Further, as mentioned in the first embodiment, the bending moment acting on the holding table can be reduced by setting the fixed position as the side surface.
- the holding table 39 and the heating coil base 34b can be shared even in an induction heating cooker having a different size of the outer shell 31, thereby providing a cheaper product. be able to.
- the induction heating cooker of the second embodiment four heating coil units 34 are provided, but the induction heating cooker including one or two heating coil units can be shared. Even if the width of the outer shell 31 is different, the distance between the outer shell 31 and the heating coil unit 34b can be made constant.
- the degree of freedom of the position of the spring fixing base 37 is increased, and the degree of freedom of arrangement of the position of the substrate and the heating coil unit 34b can be improved.
- FIG. 10 is a cross-sectional view of the engaging portion when the coil base support plate and the holding base of the induction heating cooker according to Embodiment 3 of the present invention are set, and FIG. 11 is induction heating according to Embodiment 3 of the present invention. It is an engagement part sectional view after a coil base support plate of a cooking appliance and a top plate set of a holding stand.
- a spacer 46 for keeping the distance between the top plate 22 and the heating coil 35b constant is placed on the heating coil base 34b of the heating coil unit 26b.
- the coil spring 38 supports the weight of only the heating coil unit 26b because it is in a state before the top plate 22 is set at the time of assembly. In this assembled state, the heating coil unit 26b is raised upward by the coil spring 38 as compared to the state after the top plate 22 is set as shown in FIG.
- the engaging claw 42 of the holding base 39 extends in the extending direction, and an inclined portion 47 having an inclined surface is formed so that the tip portion (upper side portion) is thinner than the root portion. That is, the engaging claw 42 becomes thinner toward the tip (upper side), and the upper end portion 48 is thinner than the root portion 49 of the inclined portion 47.
- the upper end portion 48 of the engaging claw 42 of the holding base 39 is inserted into the support plate hole 40 of the coil base support plate 36b and set. Therefore, the engagement pawl 42 can be easily inserted into the support plate hole 40 by setting the width of the upper end portion 48 of the engagement claw 42 to 0.5 to 0.8 times the width of the support plate hole 40, for example. Can be made. However, if the width of the upper end portion 48 is simply made too small without providing the inclined portion 47, the backlash between the engaging claw and the support plate hole is increased even after the top plate is set. The positional deviation of the heating coil unit 26b increases and problems such as vibration are likely to occur.
- the base portion 49 of the engaging claw 42 is thickened by providing the inclined portion 47, after the top plate is set, the space between the outer peripheral surface of the base portion 49 and the inner peripheral surface of the support plate hole 40 is shown in FIG. The gap can be narrowed, and the play can be reduced.
- FIG. 12 is a sectional view showing an engagement state between the coil base support plate and the holding base of the induction heating cooker according to the fourth embodiment of the present invention
- FIG. 13 is an induction heating cooker according to the fourth embodiment of the present invention. It is sectional drawing which shows the engagement state of a coil base support plate and a holding stand at the time of receiving a shock by transportation or transportation.
- the coil base support plate 36b of the heating coil unit 26b includes a flat surface portion that fixes and supports the heating coil base 34b, and a flange portion 51 that is a side surface portion extending upward in the vertical direction from the edge portion of the flat surface portion. It is comprised by.
- a support plate hole 40 is formed in an edge portion of the flat portion of the coil base support plate 36 b, that is, a flat portion inside the flange portion 51, and the engaging claw of the holding base 39 fixed to the side surface of the outer shell 31. 42 is inserted through the support plate hole 40.
- the holding base 39 has a contact surface parallel to the flange portion 51 of the coil base support plate 36b, and has a side surface holding portion 50 with which the flange portion 51 contacts as will be described later. Further, as shown in FIG. 12, the distance d1 between the outermost peripheral surface of the support plate hole 40 from the outer surface of the flange portion 51 and the farthest distance of the engaging claw 42 from the contact surface of the side surface holding portion 50. Each component member is formed so that d2 becomes substantially the same distance.
- the heating coil unit 26b is placed at a position parallel to the top plate 22, and the side surface holding portion 50 and the flange portion 51 are slightly separated from each other.
- the heating coil unit 26b is instantaneously inclined due to the drop of the induction heating cooker or the impact during transportation, and the side surface holding portion 50 and the flange portion 51 of the holding table 39 are in contact with each other.
- the heating coil unit 26b When the heating coil unit 26b is momentarily tilted due to the dropping of the induction heating cooker or the impact during transportation, the flange portion 51 of the coil base support plate 36b comes into contact with the side surface holding portion 51 of the holding base 39. Further, the inclination of the heating coil unit 26b can be restricted. Therefore, it is possible to reduce the bending moment of the root portion 49 of the engaging claw 42 caused by the inclination of the heating coil unit 26b and prevent the engaging claw 42 from being damaged. Also, when the heating coil unit 26b is removed when the induction heating cooker is disassembled, the bending moment of the base portion 49 of the engaging claw 42 can be reduced by regulating the amount of inclination as shown in FIG.
- FIG. 5 is a cross-sectional view of an induction heating cooker according to Embodiment 5 of the present invention
- FIG. 15 is a schematic perspective view excluding the top plate of the induction heating cooker according to Embodiment 5 of the present invention
- FIG. 17 shows a sectional view of the induction heating cooker in the fifth embodiment of the present invention.
- the induction heating cooker is disposed below the top plate 102, a substantially box-shaped outer casing 101 constituting the main body of the induction heating cooker, a top plate 102 on which an object to be heated is placed. And four heating coil units 103a to 103d.
- the heating coil unit 103a includes a heating coil 104a that generates a high-frequency magnetic field, a heating coil base 105a that fixes and supports the heating coil, and a heating coil base support plate 106a that places and supports the heating coil base 105a.
- the heating coil base support plate 106a is integrally formed by a flat surface portion that fixes and supports the heating coil base 105a and a wall 107a that is a side surface portion that extends vertically upward on the outer periphery of the flat surface portion.
- a substrate base 109 that holds a control circuit having a switching element and the like and a cooling fan 108 is provided on the bottom surface of the outer shell 101.
- a duct 110 is attached so as to cover the control circuit, and the cooling air sent from the cooling fan 108 cools the switching elements on the control circuit while passing through the duct 110.
- each spring fixing base 111a holds a spring 112a which is an elastic body so that the upper end side is exposed.
- the heating coil base support plate 106 a By placing the heating coil base support plate 106 a on the three coil springs 112 a, the weight of the heating coil unit 103 a acts on the bottom surface of the outer shell 101 and is supported.
- the other three heating coil units 103b to 103d have the same configuration as that of the heating coil unit 103a.
- a holding table 113a On the rear side surface of the outer shell 101, a holding table 113a is press-fitted and fixed. Support plate holes 114a, which are through holes penetrating in the vertical direction, are formed at the edge portions of the planar portion on the left rear side and the right rear side of the heating coil base support plate 106a. By inserting the engaging claw of the holding base 113a into the support plate hole 114a, the horizontal position is restricted while the heating coil unit 103a can be moved only in the vertical direction.
- the same configuration is arranged on the left side of the heating coil base support plate 106b, and the horizontal position of the heating coil unit 103b is restricted. Further, the heating coil units 103c and 103d are similarly configured to restrict the position in the horizontal direction.
- an engaging portion 115 that is an engaging member that engages the wall 107a and the wall 107b while separating the vertical wall 107a and the wall 107b formed in the heating coil base support plates 106a and 106b adjacent to each other.
- the engaging portion 115 has an insulating wall formed of an electrically insulating material disposed between the wall 107a and the wall 107b. Accordingly, the horizontal relative positions of the heating coil units 103a and 103b adjacent to each other are restricted, and the heating coil base support plate 106a and the heating coil base support plate 106b are not in contact with each other.
- the holding table 113a is fixed by being press-fitted into the outer peripheral side surface of the outer shell 101, and the engaging claws of the holding table 113a are inserted into the support plate holes 114a provided at the edge portions of the outer peripheral left and right rear portions of the heating coil base support plate 106a.
- the distance between the support plate hole 114a, which is the engaging portion, and the fixed portion of the holding table 113a to the outer shell 101 is the distance between the opening 114a and the bottom surface of the outer shell 101. Can be shorter.
- the heating coil unit 103a When the heating coil unit 103a tries to move in the horizontal plane due to the transportation impact of the main body, the smaller the distance (particularly the vertical distance) between the support plate hole 114a and the place where the holding table 113a is fixed to the outer shell 101 is smaller.
- the bending moment acting on the holding table 113a can be reduced. Therefore, the stress generated in the holding table 113a can be reduced, and the required strength of the holding table 113a can be reduced, so that a simple and small component can be obtained.
- the holding stand 113a can be stored in the space on the outer side surface.
- the heating coil unit 103a is moved in the horizontal direction by vertically inserting the engaging claws of the holding table 113a into the support plate holes 114a formed in the edge portions of the outer peripheral left and right rear portions of the heating coil base support plate 106a. Can be regulated.
- the heating coil base support plate 106a slides on the coil spring 112a, so that no force is applied to the portion where the elastic body of the spring fixing base 111a is attached. Therefore, since the spring fixing base 111a can be reduced in size, the space near the substrate base 109 (that is, the space near the bottom surface of the outer shell 101) can be used effectively.
- spring fixing bases 111a may be formed integrally with the substrate base 109. In this case, the cost required for manufacturing the spring fixing base 111a can be eliminated.
- the engaging portion 115 (see FIG. 15) is viewed from the front of the induction heating cooker main body at the lower right of the heating coil base support plate 106a, the upper right of the heating coil base support plate 106b, and the heating coil base support plate 106c. It engages with all of the vertical walls 107a to 107d provided in the lower left and upper left of the heating coil base support plate 106d.
- the structure is such that a certain distance or more is secured between each of the walls 107a to 107d, and the relative positional relationship between the heating coil units 103a to 103d can be regulated by one member. it can.
- the impact of the engaging portion 115 colliding with the top plate 102 can be absorbed when a vertical impact load is applied. Can do. Therefore, the risk that the top plate 102 will be broken by an impact can be reduced.
- the positioning of the heating coil unit 103a to the heating coil unit 103d is performed by the holding bases 113a to 113d and the engaging portion 115 provided on the outer side surface. Therefore, in order to position each heating coil unit as in the prior art, it is possible to eliminate the need to perform strength calculation in consideration of the bending moment acting on the spring fixing base. Therefore, the configuration of the holding base can be simplified, and the space inside the main body can be effectively utilized correspondingly.
- the relative position relationship between the heating coil unit 103a to the heating coil unit 103d is restricted by one engaging portion, and the position in the horizontal direction is restricted by one holding stand, thereby positioning the heating coil unit in the main body.
- the number of holding bases is increased in order to perform positioning more reliably.
- the positional relationship between the heating coil units 103a to 103d and the engaging portion 115 can also be obtained by providing through holes in the heating coil base support plates 106a to 106d and passing through a rod-shaped member formed in the engaging portion 115. It is possible to fix.
- the claw portion of the spacer 118a made of an insulating material is attached so as to pass through the spacer attachment hole 117a provided in the heating coil base support plate 107a.
- the spacer 118a By causing the spacer 118a to contact the heating coil base support plate 106b, the distance between the vertical wall 107a and the vertical wall 107b is maintained at a certain level or more.
- the heating coil unit 103a to the heating coil unit 103d can be positioned in the horizontal direction by the holding table 113a to the holding table 113d and the engaging portion 115.
- the heating coil unit 103a to the heating coil unit 103d are arranged in the horizontal direction slightly, depending on the gap generated in the engaging portion between the holding table 113a to the holding table 113d and the support plate hole 114a to the support plate hole 114d of the heating coil base support plate. And play of rotation around the vertical axis.
- the heating coil base support plate 106a to the heating coil base support plate 106d are brought into contact with each other by the above-described play. The possibility to do.
- the heating coil base support plate 106a to the heating coil base support plate 106d When the heating coil base support plate 106a to the heating coil base support plate 106d come into contact with each other, the heating coil base support plate 106a to the heating coil base support plate 106d are formed of a nonmagnetic metal, and thus are electrically coupled. The electrical characteristics of the heating coil unit will change. In such a case, there is a possibility of affecting the noise resistance performance.
- a spacer 118a is provided between the wall 107a and the wall 107b of the heating coil base support plate. Since the spacer 118a is formed of an electrically insulating material, the wall 107a and the wall 107b of the heating coil base support plate can be reliably insulated, and the noise resistance performance can be stabilized.
- a spacer 120a may be press-fitted into the wall 107a of the heating coil base support plate 106a.
- the spacer mounting hole is not necessary, the processing cost of the heating coil base support plate 106a can be suppressed, and an inexpensive induction heating cooker can be provided.
- a duct vertical wall 119 may be provided in the duct 110 placed on the substrate base 109, and the duct vertical wall 119 may have a spacer function. Also in this case, the cost of the spacer can be suppressed, and an inexpensive induction heating cooker can be provided.
- the spacer 118a is provided on the vertical wall 107a of the heating coil unit 103a.
- the same effect can be obtained by providing the spacers 118b to 118d on the other heating coil base support plates 106b to 106d. It is done.
- the induction heating cooker according to the present invention reduces the bending moment acting on the holding table, reduces the required strength of the holding table, and can provide simple and small parts. It is effective for the application of the cooking device.
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- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Induction Heating Cooking Devices (AREA)
Abstract
Heating coil units in an induction heating cooker comprise heating coil bases which retain heating coils which are mounted thereon, and coil base support plates which anchor and support the heating coil bases. The heating coil units further comprise: elastic bodies which perpendicularly support the coil base support plates such that the weight of the heating coil units act on the bottom face of an exterior casing; and a retention platform provided with hook parts which are passed perpendicularly through through holes which are formed on end edge portions of either the coil base support plates or the heating coil bases. The retention platform is anchored to the lateral faces of the exterior casing, perpendicular movement of the through holes on the hook parts in the pass through state is allowed, and the heating coil units are horizontally positioned and perpendicularly movable.
Description
本発明は、一般家庭の台所等に組み込んで使用する、誘導加熱調理器に関するものである。
The present invention relates to an induction heating cooker used by being incorporated in a kitchen of a general household.
従来,この種の誘導加熱調理器では、図22に示すように、加熱コイルユニット1において加熱コイル2の下面を支持する支持体3と一体で複数の脚4を形成している。加熱コイル2を駆動するインバータ基板5を支持する基板保持体6には、バネ7の内側に挿入される脚支持用ボス8を配置し、バネ7を介して脚4を支持することで加熱コイル2を支持している(例えば、特許文献1参照)。
Conventionally, in this type of induction heating cooker, as shown in FIG. 22, a plurality of legs 4 are formed integrally with a support 3 that supports the lower surface of the heating coil 2 in the heating coil unit 1. The substrate holding body 6 that supports the inverter substrate 5 that drives the heating coil 2 is provided with a leg support boss 8 that is inserted inside the spring 7, and the leg 4 is supported via the spring 7, thereby heating the coil. 2 (see, for example, Patent Document 1).
前記従来の構成では、脚支持用ボス8が加熱コイルユニット1の位置決めを行っている。そのため、誘導加熱調理器本体を梱包して輸送するときなど横方向(水平方向)の衝撃が加わったとき、バネ7を介して加熱コイルユニット1の重量による横方向の衝撃が脚支持用ボス8に作用する。
In the conventional configuration, the leg support boss 8 positions the heating coil unit 1. Therefore, when a lateral (horizontal) impact is applied, such as when the induction heating cooker body is packed and transported, the lateral impact due to the weight of the heating coil unit 1 is applied via the spring 7 to the leg support boss 8. Act on.
すなわち、基板保持体6につながる脚支持用ボス8の根元には、加熱コイルユニット1の重量と、基板支持体6から加熱コイルユニット1までの距離を乗じた曲げモーメントによる集中応力が作用する。そのため、脚支持用ボス8の根元強度は、このような曲げモーメントに耐える強度設計が必要であるという課題がある。
That is, concentrated stress due to a bending moment obtained by multiplying the weight of the heating coil unit 1 and the distance from the substrate support 6 to the heating coil unit 1 acts on the base of the leg support boss 8 connected to the substrate holder 6. Therefore, the base strength of the leg supporting boss 8 has a problem that a strength design that can withstand such a bending moment is required.
本発明は、前記従来の課題を解決するもので、加熱コイルユニットの位置決め部材の必要強度を小さくできる構成を得ることができる誘導加熱調理器を提供することを目的とする。
This invention solves the said conventional subject, and it aims at providing the induction heating cooking appliance which can obtain the structure which can make small the required intensity | strength of the positioning member of a heating coil unit.
前記従来の課題を解決するために、本発明の誘導加熱調理器は、本体の上面に鍋など被加熱調理具を載置するトッププレートと、前記トッププレートの下方に位置する略箱状の外郭と、前記外郭のケース内部に配置した加熱コイルユニットとを備え、前記加熱コイルユニットは、加熱コイルと、前記加熱コイルを載置保持する加熱コイルベースと、前記加熱コイルベースを固定して支持するコイルベース支持板とを備え、前記加熱コイルユニットの重量が前記外郭の底面に作用するように前記コイルベース支持板を鉛直方向に支持する弾性体と、前記コイルベース支持板または前記加熱コイルベースの端縁部分に形成された貫通孔に対して鉛直方向に挿通される係合部を有する保持台とをさらに備え、前記保持台が前記外郭の側面に固定され、挿通状態にて前記係合部に対する前記貫通孔の鉛直方向の移動が許容され、前記加熱コイルユニットが鉛直方向に移動可能に水平方向に位置決めされるものである。
In order to solve the above-described conventional problems, an induction heating cooker according to the present invention includes a top plate on which a cooking utensil such as a pan is placed on an upper surface of a main body, and a substantially box-shaped outer shell located below the top plate. And a heating coil unit disposed inside the outer case, wherein the heating coil unit fixes and supports the heating coil, a heating coil base on which the heating coil is placed and held, and the heating coil base. An elastic body that supports the coil base support plate in a vertical direction so that the weight of the heating coil unit acts on the bottom surface of the outer shell, and the coil base support plate or the heating coil base. A holding base having an engaging portion that is inserted in a vertical direction with respect to the through hole formed in the edge portion, and the holding base is fixed to the side surface of the outer shell. , Vertical movement of the through holes to the engagement portion is allowed by the inserted condition, the heating coil unit is intended to be positionable in the horizontal direction vertically moved.
本発明によれば、加熱コイルユニットのコイルベース支持板または加熱コイルベースの端縁部分に形成された貫通孔に対して鉛直方向に挿通される係合部を有する保持台が、外郭の側面に固定されているため、加熱コイルユニットを鉛直方向に移動可能に水平方向に位置決めすることができる。さらに、コイルベース支持板または加熱コイルベースの貫通孔と、外郭側面への保持台の固定箇所との間の距離を近くできる。そのため、保持台に作用する曲げモーメントが小さくなり、保持台の必要強度を小さくすることができ、簡素で小型の部品とすることができる。
According to the present invention, the holding base having the engaging portion inserted in the vertical direction with respect to the through hole formed in the end portion of the coil base support plate or the heating coil base of the heating coil unit is provided on the side surface of the outer shell. Since it is fixed, the heating coil unit can be positioned in the horizontal direction so as to be movable in the vertical direction. Furthermore, the distance between the coil base support plate or the through hole of the heating coil base and the fixing position of the holding table to the outer side surface can be reduced. Therefore, the bending moment acting on the holding table is reduced, the required strength of the holding table can be reduced, and a simple and small component can be obtained.
本発明のこれらの態様と特徴は、添付された図面についての好ましい実施形態に関連した次の記述から明らかになる。
本発明の実施の形態1における誘導加熱調理器の外観斜視図
本発明の実施の形態1における誘導加熱調理器のトッププレートを取り除いた斜視図
本発明の実施の形態1における誘導加熱調理器のトッププレートユニットと加熱コイルユニットとを取り除いた斜視図
本発明の実施の形態1における誘導加熱調理器のコイルベース支持板と保持台の係合部斜視図
本発明の実施の形態1における誘導加熱調理器の保持台の斜視図
本発明の実施の形態1における誘導加熱調理器のコイルベース支持板と保持台の係合部断面図
本発明の実施の形態1における誘導加熱調理器の弾性体当接部の断面図
本発明の実施の形態1における誘導加熱調理器のトッププレートユニットを取り除いた斜視図
本発明の実施の形態2における誘導加熱調理器のコイルベース支持板と保持台の係合部断面図
本発明の実施の形態3における誘導加熱調理器のコイルベース支持板と保持台のコイルユニットセット時の係合部断面図
本発明の実施の形態3における誘導加熱調理器のコイルベース支持板と保持台のトッププレートセット後の係合部断面図
本発明の実施の形態4における誘導加熱調理器のコイルベース支持板と保持台の係合部断面図
本発明の実施の形態4における誘導加熱調理器の落下または輸送衝撃時のコイルベース支持板と保持台の保持台の係合部断面図
本発明の実施の形態5における誘導加熱調理器の断面図
本発明の実施の形態5における誘導加熱調理器のトッププレートを除いた斜視概略図
本発明の実施の形態5における誘導加熱調理器のトッププレートと加熱コイルユニットとを除いた斜視概略図
本発明の実施の形態5における誘導加熱調理器の断面図
本発明の実施の形態6における誘導加熱調理器の断面図
本発明の実施の形態6における誘導加熱調理器の断面図
本発明の実施の形態6における誘導加熱調理器の断面図
本発明の実施の形態6における誘導加熱調理器の断面図
従来の誘導加熱調理器の断面図
These aspects and features of the invention will become apparent from the following description, taken in conjunction with the preferred embodiments with reference to the accompanying drawings, in which:
External appearance perspective view of the induction heating cooking appliance in Embodiment 1 of this invention The perspective view which removed the top plate of the induction heating cooking appliance in Embodiment 1 of this invention The perspective view which removed the top plate unit and heating coil unit of the induction heating cooking appliance in Embodiment 1 of this invention The coil base support plate of the induction heating cooking appliance in Embodiment 1 of this invention, and the engaging part perspective view of a holding stand The perspective view of the holding stand of the induction heating cooking appliance in Embodiment 1 of this invention Sectional drawing of the engaging part of the coil base support plate and holding stand of the induction heating cooking appliance in Embodiment 1 of this invention Sectional drawing of the elastic body contact part of the induction heating cooking appliance in Embodiment 1 of this invention The perspective view which removed the top plate unit of the induction heating cooking appliance in Embodiment 1 of this invention Sectional drawing of the engaging part of the coil base support plate and holding stand of the induction heating cooking appliance in Embodiment 2 of this invention Sectional drawing of the engaging part at the time of the coil unit set of the coil base support plate and holding stand of the induction heating cooking appliance in Embodiment 3 of this invention Sectional drawing of the engaging part after the top plate set of the coil base support plate and holding stand of the induction heating cooker in Embodiment 3 of the present invention Sectional drawing of the engaging part of the coil base support plate and holding stand of the induction heating cooking appliance in Embodiment 4 of this invention Sectional drawing of the engaging part of the holding base of the coil base support plate and the holding base when the induction heating cooker in the fourth embodiment of the present invention is dropped or transported Sectional drawing of the induction heating cooking appliance in Embodiment 5 of this invention The perspective schematic diagram except the top plate of the induction heating cooking appliance in Embodiment 5 of this invention The perspective schematic diagram remove | excluding the top plate and heating coil unit of the induction heating cooking appliance in Embodiment 5 of this invention. Sectional drawing of the induction heating cooking appliance in Embodiment 5 of this invention Sectional drawing of the induction heating cooking appliance in Embodiment 6 of this invention Sectional drawing of the induction heating cooking appliance in Embodiment 6 of this invention Sectional drawing of the induction heating cooking appliance in Embodiment 6 of this invention Sectional drawing of the induction heating cooking appliance in Embodiment 6 of this invention Sectional view of a conventional induction heating cooker
第1の発明は、誘導加熱調理器において、本体の上面に鍋など被加熱調理具を載置するトッププレートと、前記トッププレートの下方に位置する略箱状の外郭と、前記外郭のケース内部に配置した加熱コイルユニットとを備え、前記加熱コイルユニットは、加熱コイルと、前記加熱コイルを載置保持する加熱コイルベースと、前記加熱コイルベースを固定して支持するコイルベース支持板とを備え、前記加熱コイルユニットの重量が前記外郭の底面に作用するように前記コイルベース支持板を鉛直方向に支持する弾性体と、前記コイルベース支持板または前記加熱コイルベースの端縁部分に形成された貫通孔に対して鉛直方向に挿通される係合部を有する保持台とをさらに備え、前記保持台が前記外郭の側面に固定され、挿通状態にて前記係合部に対する前記貫通孔の鉛直方向の移動が許容され、前記加熱コイルユニットが鉛直方向に移動可能に水平方向に位置決めされるものである。
1st invention is an induction heating cooking appliance, The top plate which mounts to-be-heated cooking utensils, such as a pan, on the upper surface of a main body, The substantially box-shaped outer shell located under the top plate, The inside of the case of the outer shell The heating coil unit includes a heating coil, a heating coil base for mounting and holding the heating coil, and a coil base support plate for fixing and supporting the heating coil base. And an elastic body that supports the coil base support plate in the vertical direction so that the weight of the heating coil unit acts on the bottom surface of the outer shell, and the coil base support plate or the edge portion of the heating coil base. A holding base having an engaging portion that is inserted in a vertical direction with respect to the through hole, and the holding base is fixed to a side surface of the outer shell, Is allowed to move in the vertical direction of the through holes to engagement portion, the heating coil unit is intended to be positionable in the horizontal direction vertically moved.
これにより、外郭への保持台を固定部分と、コイルベース支持板または加熱コイルベースの端縁部分に形成された貫通孔との距離を近くできるので、保持台に作用する曲げモーメントが小さくなり、保持台の必要強度を小さくなり簡素で小型の部品にできる。
As a result, the distance between the fixed portion of the holding base to the outer shell and the through hole formed in the edge portion of the coil base support plate or the heating coil base can be reduced, so that the bending moment acting on the holding base is reduced. The required strength of the holding base is reduced, and simple and small parts can be obtained.
第2の発明は、第1の発明において、前記保持台の前記係合部は多角形状の断面形状を有し、前記コイルベース支持板または前記加熱コイルベースの前記貫通孔の内周面と前記係合部の外周面との間に、互いに接触しない程度の隙間が設けられているものである。
According to a second invention, in the first invention, the engaging portion of the holding base has a polygonal cross-sectional shape, and the inner peripheral surface of the through hole of the coil base support plate or the heating coil base and the A gap that does not contact each other is provided between the outer peripheral surface of the engaging portion.
これにより、加熱コイルユニットが水平面内方向の回転を規制することができ、少ない個数の保持台を用いて加熱コイルユニットの位置決めができ、構成が簡単になる。
This allows the heating coil unit to restrict rotation in the horizontal plane direction, positioning the heating coil unit using a small number of holding stands, and simplifies the configuration.
第3の発明は、第1の発明において、前記保持台の前記係合部は水平方向における一方向よりも他の一方向に長い断面形状を有し、前記コイルベース支持板または前記加熱コイルベースの前記貫通孔の内周面と前記係合部の外周面との間に、互いに接触しない程度の隙間が設けられているものである。
According to a third invention, in the first invention, the engaging portion of the holding base has a cross-sectional shape longer in one direction than one direction in the horizontal direction, and the coil base support plate or the heating coil base Between the inner peripheral surface of the through-hole and the outer peripheral surface of the engaging portion, a gap that does not contact each other is provided.
これにより、加熱コイルユニットが水平面内方向の回転を規制することができ、少ない個数の保持台を用いて加熱コイルユニットの位置決めができ、構成が簡単になる。
This allows the heating coil unit to restrict rotation in the horizontal plane direction, positioning the heating coil unit using a small number of holding stands, and simplifies the configuration.
第4の発明は、第1から第3のいずれかの発明において、前記本体内に複数の加熱コイルユニットが配置され、前記外郭に固定した前記保持台は1つの前記加熱コイルユニットに対し少なくとも1つ設けられ、隣接する前記加熱コイルユニット同士を係合して、水平方向の相対移動を規制する係合部材が、隣接する前記加熱コイルユニットの間に配置され、前記保持台と前記係合部材とにより、前記複数の加熱コイルユニットが水平方向に位置決めされるものである。
According to a fourth invention, in any one of the first to third inventions, a plurality of heating coil units are arranged in the main body, and the holding base fixed to the outer shell is at least one for one heating coil unit. An engagement member that engages adjacent heating coil units and restricts relative movement in the horizontal direction is disposed between the adjacent heating coil units, and the holding base and the engagement member Thus, the plurality of heating coil units are positioned in the horizontal direction.
これにより、外郭には1個の加熱コイルユニットに対し少なくとも1箇所の保持台を配すれば、複数の加熱コイルユニットの位置決めができるので、本体外郭側面のスペースが狭いなどスペースを確保しにくい場合でも加熱コイルユニットの位置決めを行うことができる。
As a result, a plurality of heating coil units can be positioned by arranging at least one holding base for one heating coil unit in the outer shell. However, the heating coil unit can be positioned.
第5の発明は、第4の発明において、前記外郭に固定した前記保持台、および隣接する前記加熱コイルユニットの間に配置された前記係合部材が電気絶縁材料で形成されているものである。
According to a fifth invention, in the fourth invention, the holding member fixed to the outer shell and the engagement member disposed between the adjacent heating coil units are formed of an electrically insulating material. .
これにより、加熱コイルユニットと外郭との間の微接触(断続的に接触する状態や僅かに接触した状態)を無くすことができ、外郭に対する加熱コイルユニットからの電気的ノイズ環境を一定な状態とすることができる。
As a result, the fine contact (intermittent contact state or slight contact state) between the heating coil unit and the outer shell can be eliminated, and the electrical noise environment from the heating coil unit to the outer shell can be kept constant. can do.
また、加熱コイルユニットと外郭とを接続位置や長さ・太さを定めた導体で接続した場合や、電気回路ユニットのノイズフィルター回路の一部を外郭に接続する場合などに対し、外郭の電気的ノイズ環境条件が一定になり、電源コードの雑音端子電圧など電気的ノイズ性能を良化しバラツキも低減できる。
In addition, when the heating coil unit and the outer shell are connected with a conductor whose connection position, length and thickness are determined, or when a part of the noise filter circuit of the electric circuit unit is connected to the outer shell, etc. The static noise environmental conditions become constant, the electric noise performance such as the noise terminal voltage of the power cord is improved, and the variation can be reduced.
第6の発明は、第1から第5のいずれかの発明において、前記保持台または前記加熱コイルベースが樹脂またはゴム材料で形成されているものである。
A sixth aspect of the present invention is the method according to any one of the first to fifth aspects, wherein the holding table or the heating coil base is formed of a resin or a rubber material.
これにより、鍋などの被加熱物を加熱コイルユニットで加熱するときに生じる加熱コイルユニットの振動を加熱コイルベースまたは保持台が低減させることができ、外郭やトッププレートの振動が抑制できる。
Thus, the heating coil base or the holding table can reduce the vibration of the heating coil unit that occurs when the heated object such as a pan is heated by the heating coil unit, and the vibration of the outer shell and the top plate can be suppressed.
第7の発明は、第1から第6のいずれかの発明において、前記保持台の前記係合部は、前記貫通孔に挿入されて鉛直方向に延在するとともに、根本部分よりも先端部分が細くなるように傾斜面が形成されているものである。
According to a seventh invention, in any one of the first to sixth inventions, the engaging portion of the holding base is inserted into the through hole and extends in the vertical direction, and has a tip portion that is more than a root portion. An inclined surface is formed so as to be thin.
これにより、コイルユニットの組立時に組立性を向上することができるとともに、トッププレートをセット後には貫通孔と係合爪との間の隙間を縮小することができ、コイルユニットの位置をより正確に決めることができる。
As a result, the assembly performance can be improved when the coil unit is assembled, and the gap between the through hole and the engaging claw can be reduced after the top plate is set, so that the position of the coil unit can be more accurately set. I can decide.
第8の発明は、第1から第7のいずれかの発明において、前記加熱コイルユニットにおいて、前記コイルベース支持板の下面が平坦面を有し、前記平坦面に対して複数の前記弾性体が当接され、前記加熱コイルおよび前記加熱コイルベースの重量が前記コイルベース支持板の下面にて前記弾性体を介して支持されるものである。
According to an eighth invention, in any one of the first to seventh inventions, in the heating coil unit, a lower surface of the coil base support plate has a flat surface, and a plurality of the elastic bodies are provided on the flat surface. The weight of the heating coil and the heating coil base is supported by the lower surface of the coil base support plate via the elastic body.
これにより、加熱コイルユニットの下面側は、弾性体を受け止めて位置決めするための脚がなく、コイルベース支持板から下方に突き出た形状を無くすることができ、加熱コイルユニットの薄型化が図れる。
Thereby, the lower surface side of the heating coil unit does not have a leg for receiving and positioning the elastic body, and the shape protruding downward from the coil base support plate can be eliminated, so that the heating coil unit can be thinned.
第9の発明は、第1から第8のいずれかの発明において、前記コイルベース支持板は、前記加熱コイルベースを固定して支持する平面部と、前記平面部の端縁部分に配置された側面部とを有し、前記コイルベース支持板の前記平面部に前記貫通孔が形成され、前記保持台は、前記コイルベース支持板の前記側面部と平行な当接面を有する側面保持部を有し、前記コイルベース支持板の前記平面部が水平状態にて、前記側面部と前記当接面との間に互いに接触しない程度の隙間が形成され、前記コイルベース支持板の前記平面部が水平方向に対して傾斜した状態にて、前記側面部が前記当接面に当接して、前記平面部の傾斜が規制されるものである。
According to a ninth invention, in any one of the first to eighth inventions, the coil base support plate is disposed on a flat portion for fixing and supporting the heating coil base, and an edge portion of the flat portion. A side surface holding portion, the through hole is formed in the flat portion of the coil base support plate, and the holding base includes a side surface holding portion having a contact surface parallel to the side surface portion of the coil base support plate. A gap that does not contact each other is formed between the side surface portion and the contact surface when the planar portion of the coil base supporting plate is in a horizontal state, and the planar portion of the coil base supporting plate is In the state inclined with respect to the horizontal direction, the side surface portion comes into contact with the contact surface, and the inclination of the flat surface portion is restricted.
これにより、製品輸送時や地震時の振動で、コイルユニットが振動して傾いた場合に保持台の係合爪にかかる曲げモーメントを軽減して、耐久性を向上させることができる。
This makes it possible to reduce the bending moment that is applied to the engaging claw of the holding base when the coil unit vibrates and tilts due to vibration during product transportation or earthquake, and durability can be improved.
第10の発明は、第1の発明において、前記本体内に複数の加熱コイルユニットが配置され、前記コイルベース支持板は、前記加熱コイルベースを固定して支持する平面部と、前記平面部の端縁部分に配置された側面部とを有し、前記複数の加熱コイルユニットのうちの少なくとも1つの加熱コイルユニットの前記コイルベース支持板の前記平面部に前記貫通孔が形成されて、前記保持台の前記係合部が挿通され、隣接する前記加熱コイルベース支持板の前記側面部を互いに離間させながらそれぞれの前記側面部に係合して、隣接する前記加熱コイルユニット同士の水平方向の相対移動を規制する係合部材をさらに備え、前記係合部材が電気絶縁材料により形成されているものである。
In a tenth aspect based on the first aspect, a plurality of heating coil units are disposed in the main body, and the coil base support plate includes a flat portion for fixing and supporting the heating coil base, and the flat portion. A side surface portion disposed at an edge portion, and the through hole is formed in the flat portion of the coil base support plate of at least one of the plurality of heating coil units, and the holding The engaging portion of the base is inserted, and the side portions of the adjacent heating coil base support plates are engaged with each of the side portions while being separated from each other, so that the adjacent heating coil units are horizontally relative to each other. An engagement member for restricting movement is further provided, and the engagement member is made of an electrically insulating material.
これによって、互いに隣接する加熱コイルユニット同士の水平方向の相対移動を係合部材により規制することができ、保持台の設置個数を少なくすることができ、本体内部のスペースを有効に活用できる。
This allows the relative movement in the horizontal direction between the heating coil units adjacent to each other to be restricted by the engaging member, so that the number of installation bases can be reduced, and the space inside the main body can be used effectively.
第11の発明は、第10の発明において、前記トッププレートの下面と前記係合部材との間に緩衝部材が配置されているものである。
In an eleventh aspect based on the tenth aspect, a buffer member is disposed between the lower surface of the top plate and the engaging member.
これにより、落下により垂直方向の衝撃が加わった際にも、緩衝部材で荷重を吸収するため、トッププレートに加わる衝撃を緩和することができる。
Therefore, even when an impact in the vertical direction is applied due to falling, the shock is applied to the top plate because the buffer member absorbs the load.
第12の発明は、第1の発明において、前記本体内に複数の加熱コイルユニットが配置され、前記コイルベース支持板は、前記加熱コイルベースを固定して支持する平面部と、前記平面部の端縁部分に配置された側面部とを有し、前記複数の加熱コイルユニットのうちの少なくとも1つの加熱コイルユニットの前記コイルベース支持板の前記平面部に前記貫通孔が形成されて、前記保持台の前記係合部が挿通され、隣接する前記加熱コイルベース支持板の前記側面部を互いに離間させて互いの接触を防止するように、前記側面部の間に配置されたスペーサをさらに備え、前記スペーサが電気絶縁材料により形成されているものである。
In a twelfth aspect based on the first aspect, a plurality of heating coil units are disposed in the main body, and the coil base support plate is configured to fix and support the heating coil base, and A side surface portion disposed at an edge portion, and the through hole is formed in the flat portion of the coil base support plate of at least one of the plurality of heating coil units, and the holding A spacer disposed between the side portions so that the engaging portions of the base are inserted and the side portions of the adjacent heating coil base support plates are separated from each other to prevent mutual contact; The spacer is made of an electrically insulating material.
これにより、隣接する加熱コイルベース支持板同士の接触を抑え、加熱コイルユニットの位置決め精度をさらに向上させることができる。
This can suppress contact between adjacent heating coil base support plates and further improve the positioning accuracy of the heating coil unit.
第13の発明は、第12の発明において、前記スペーサは前記加熱コイルベースと一体に形成されているものである。
In a thirteenth aspect based on the twelfth aspect, the spacer is formed integrally with the heating coil base.
これにより、スペーサにかかるコストが不要になり、安価な誘導加熱調理器を提供することができる。
This eliminates the need for spacer costs and provides an inexpensive induction heating cooker.
第14の発明は、第12の発明において、加熱コイルユニットの下方に位置し、前記加熱コイルユニットへ高周波電流の供給を行う制御ユニットと、前記制御ユニットに冷却風を供給する冷却ファンとを備え、前記制御ユニットは、スイッチング素子を有する制御回路と、前記制御回路を覆い、前記冷却ファンよりの冷却風を導いて前記スイッチング素子の冷却を促進するダクトとを備え、前記ダクトは、隣接する加熱コイルベース支持板の間に配置される壁を有し、前記壁がスペーサとして機能するものである。
A fourteenth invention is the twelfth invention, comprising a control unit that is located below the heating coil unit and that supplies a high-frequency current to the heating coil unit, and a cooling fan that supplies cooling air to the control unit. The control unit includes a control circuit having a switching element, and a duct that covers the control circuit and guides cooling air from the cooling fan to promote cooling of the switching element. It has a wall arrange | positioned between coil base support plates, and the said wall functions as a spacer.
これにより、スペーサにかかるコストが不要になり、安価な誘導加熱調理器を提供することができる。
This eliminates the need for spacer costs and provides an inexpensive induction heating cooker.
以下、本発明の実施の形態について、図面を参照しながら説明する。尚、この実施の形態によって本発明が限定されるものではない。
Hereinafter, embodiments of the present invention will be described with reference to the drawings. The present invention is not limited to the embodiment.
(実施の形態1)
図1は、本発明の実施の形態1における誘導加熱調理器の外観斜視図、図2は本発明の実施の形態1における誘導加熱調理器のトッププレートを取り除いた斜視図、図3は本発明の実施の形態1における誘導加熱調理器のトッププレートユニットと加熱コイルユニットとを取り除いた斜視図、図4は本発明の実施の形態1における誘導加熱調理器のコイルベース支持板と保持台の係合部斜視図、図5は本発明の実施の形態1における誘導加熱調理器の保持台の斜視図、図6は本発明の実施の形態1における誘導加熱調理器のコイルベース支持板と保持台の係合部断面図、図7は本発明の実施の形態1における誘導加熱調理器の弾性体当接部の断面図、図8は本発明の実施の形態1における誘導加熱調理器のトッププレートユニットを取り除いた斜視図を示す。 (Embodiment 1)
1 is an external perspective view of an induction heating cooker according toEmbodiment 1 of the present invention, FIG. 2 is a perspective view with the top plate of the induction heating cooker according to Embodiment 1 of the present invention removed, and FIG. 3 is the present invention. FIG. 4 is a perspective view in which the top plate unit and the heating coil unit of the induction heating cooker in Embodiment 1 are removed, and FIG. 4 shows the relationship between the coil base support plate and the holding base of the induction heating cooker in Embodiment 1 of the present invention. FIG. 5 is a perspective view of the holding table for the induction heating cooker according to the first embodiment of the present invention, and FIG. 6 is a coil base support plate and the holding table for the induction heating cooker according to the first embodiment of the present invention. FIG. 7 is a cross-sectional view of the elastic body contact portion of the induction heating cooker in Embodiment 1 of the present invention, and FIG. 8 is a top plate of the induction heating cooker in Embodiment 1 of the present invention. Remove unit It shows a perspective view.
図1は、本発明の実施の形態1における誘導加熱調理器の外観斜視図、図2は本発明の実施の形態1における誘導加熱調理器のトッププレートを取り除いた斜視図、図3は本発明の実施の形態1における誘導加熱調理器のトッププレートユニットと加熱コイルユニットとを取り除いた斜視図、図4は本発明の実施の形態1における誘導加熱調理器のコイルベース支持板と保持台の係合部斜視図、図5は本発明の実施の形態1における誘導加熱調理器の保持台の斜視図、図6は本発明の実施の形態1における誘導加熱調理器のコイルベース支持板と保持台の係合部断面図、図7は本発明の実施の形態1における誘導加熱調理器の弾性体当接部の断面図、図8は本発明の実施の形態1における誘導加熱調理器のトッププレートユニットを取り除いた斜視図を示す。 (Embodiment 1)
1 is an external perspective view of an induction heating cooker according to
図1から図7において、誘導加熱調理器の本体21はキッチン等の天板開口穴に組み込んで使用するもので、本体21の上面は、結晶化ガラスを素材としたトッププレート22の周囲を、ステンレス鋼を材料としたトッププレート保持枠23で囲んだトッププレートユニット24で覆っている。
1 to 7, the main body 21 of the induction heating cooker is used by being incorporated into a top plate opening hole of a kitchen or the like, and the upper surface of the main body 21 is around the top plate 22 made of crystallized glass. It is covered with a top plate unit 24 surrounded by a top plate holding frame 23 made of stainless steel.
トッププレート22には、加熱部25a、25b、25c、25dの領域が視覚的に認識できるように印刷されている。加熱部25a、25b、25c、25dに対応する本体内部には誘導加熱手段を構成する加熱コイルユニット26a、26b、26c、26dを配している。
The top plate 22 is printed so that the areas of the heating units 25a, 25b, 25c, and 25d can be visually recognized. Heating coil units 26a, 26b, 26c, and 26d constituting induction heating means are arranged inside the main body corresponding to the heating units 25a, 25b, 25c, and 25d.
加熱コイルユニット26a、26b、26c、26d下方には、加熱コイルユニット26a、26b、26c、26dに高周波電力を供給する回路ユニット27a、27bと、回路ユニット27a、27bに冷却風を送風する冷却ファン28a、28bとが備えられている。
Below the heating coil units 26a, 26b, 26c, and 26d, circuit units 27a and 27b that supply high-frequency power to the heating coil units 26a, 26b, 26c, and 26d, and a cooling fan that blows cooling air to the circuit units 27a and 27b 28a and 28b.
後述する弾性体(コイルバネ)を支持する基板保持台29aに、回路ユニット27aと冷却ファン28aとを固定し、回路モジュール30aを形成している。同様に、基板保持台29bに回路ユニット27bと冷却ファン28bとを固定し、回路モジュール30bを形成している。
The circuit unit 27a and the cooling fan 28a are fixed to a substrate holder 29a that supports an elastic body (coil spring) described later, thereby forming a circuit module 30a. Similarly, the circuit unit 27b and the cooling fan 28b are fixed to the substrate holding base 29b to form a circuit module 30b.
回路モジュール30aには、加熱コイルユニット26a、26bを電気的に接続し、回路モジュール30bには加熱コイルユニット26c、26dを電気的に接続して電気的動作を行うことが可能とされている。
The heating coil units 26a and 26b are electrically connected to the circuit module 30a, and the heating coil units 26c and 26d are electrically connected to the circuit module 30b to perform electrical operation.
冷却ファン28a、28b下方の外郭31の底板に、冷却ファン28a、28bに通じる吸気口(いずれも図示せず)を設けるとともに、本体外郭31の前面に排気口33を配している。
The bottom plate of the outer shell 31 below the cooling fans 28a and 28b is provided with an inlet (not shown) leading to the cooling fans 28a and 28b, and an exhaust port 33 is disposed on the front surface of the main shell 31.
右後の加熱コイルユニット26dでは、加熱コイルベース34dに加熱コイル35dが載置保持されており、加熱コイルベース34dがコイルベース支持板36dに固定して支持されている。加熱コイルユニット26a、26b、26cも同様な構成を有している。
In the right rear heating coil unit 26d, the heating coil 35d is placed and held on the heating coil base 34d, and the heating coil base 34d is fixedly supported on the coil base support plate 36d. The heating coil units 26a, 26b, and 26c have the same configuration.
基板保持台29bまたは外郭31に配置固定した複数のバネ固定台37(弾性体支持部:図3参照)に上端側が露出するように弾性体であるコイルバネ38が保持されている。コイルベース支持板36dを3個のコイルバネ38の露出された上端側に載せることで、加熱コイルユニット26dの重量が外郭31の底面に作用して加熱コイルユニット26dが鉛直方向に支持されている。
The coil spring 38, which is an elastic body, is held so that the upper end side is exposed to a plurality of spring fixing bases 37 (elastic body support portion: see FIG. 3) arranged and fixed to the substrate holding base 29b or the outer shell 31. By placing the coil base support plate 36d on the exposed upper end side of the three coil springs 38, the weight of the heating coil unit 26d acts on the bottom surface of the outer shell 31, and the heating coil unit 26d is supported in the vertical direction.
外郭31の側面(図2、図3の後方側側面)には、加熱コイルユニット26dを鉛直方向(上下方向)に移動可能な状態にて、水平方向の位置決めを行う保持台39が固定されている(図5参照:例えば、圧入保持されている)。図4に示すように、コイルベース支持板36dの端縁部分には鉛直方向に貫通された貫通孔である支持板孔40が形成されている。保持台39は上方に向けて突出形成された係合爪42(係合部)を有しており、コイルベース支持板36dの支持板孔40に対して保持台39の係合爪42が挿通されている。この挿通状態では、係合爪42に対する支持板孔40の鉛直方向の移動が許容されながら、支持板孔40の水平方向の移動が規制されている。したがって、加熱コイルユニット26dが鉛直方向に移動可能に水平方向に位置決めされている。
On the side surface of the outer shell 31 (the rear side surface in FIGS. 2 and 3), a holding base 39 for performing horizontal positioning is fixed in a state where the heating coil unit 26 d can be moved in the vertical direction (vertical direction). (Refer to FIG. 5: for example, press-fitting and holding). As shown in FIG. 4, a support plate hole 40, which is a through hole penetrating in the vertical direction, is formed at the edge portion of the coil base support plate 36d. The holding table 39 has an engaging claw 42 (engaging portion) that protrudes upward, and the engaging claw 42 of the holding table 39 is inserted into the support plate hole 40 of the coil base support plate 36d. Has been. In this inserted state, the movement of the support plate hole 40 in the horizontal direction is restricted while the support plate hole 40 is allowed to move in the vertical direction with respect to the engagement claw 42. Therefore, the heating coil unit 26d is positioned in the horizontal direction so as to be movable in the vertical direction.
コイルベース支持板36dの後方側の端縁部分にはさらに別の支持板孔40が形成されており、外郭31の後方側側面にさらに別に設けられた保持台39の係合爪42が支持板孔40に挿通されている。また、加熱コイルユニット26dの隣接する左後方に配置された加熱コイルユニット26cも、加熱コイルユニット26dと同様に、支持板孔40と保持台39とを用いた位置決めが行われている。
A further support plate hole 40 is formed at the rear edge portion of the coil base support plate 36d, and the engaging claw 42 of the holding table 39 provided separately on the rear side surface of the outer shell 31 is used as the support plate. It is inserted through the hole 40. Further, the heating coil unit 26c disposed on the left rear side adjacent to the heating coil unit 26d is also positioned using the support plate hole 40 and the holding base 39, similarly to the heating coil unit 26d.
また、前方左右に配置された加熱コイルユニット26a、加熱コイルユニット26bについても、外郭31の外周左右側側面に保持台39を固定して、係合爪42を支持板孔40に挿通させることで、加熱コイルユニット26dと同様な位置決めを行っている。
In addition, with respect to the heating coil units 26 a and 26 b arranged on the left and right sides of the front, the holding base 39 is fixed to the outer peripheral left and right side surfaces of the outer shell 31, and the engaging claws 42 are inserted through the support plate holes 40. The same positioning as that of the heating coil unit 26d is performed.
以上の構成により、例えば、右後の加熱コイルユニット26dにおいて、外郭31の側面に固定された保持台39の係合爪42を、コイルベース支持板36dの端縁部分に設けた支持板孔40に挿通させることにより、加熱コイルユニット26dの鉛直方向の移動を許容しながら水平方向の移動を規制して、加熱コイルユニット26dを水平方向に位置決めすることができる。それとともに、支持板孔40と係合爪42との係合部分と、外郭31の側面への保持台39の固定箇所との間の距離(特に鉛直方向の距離)を、支持板孔40と外郭31の底面との間の距離よりも短くすることができる。
With the above configuration, for example, in the right rear heating coil unit 26d, the support plate hole 40 in which the engaging claw 42 of the holding base 39 fixed to the side surface of the outer shell 31 is provided at the edge portion of the coil base support plate 36d. By allowing the heating coil unit 26d to pass therethrough, it is possible to position the heating coil unit 26d in the horizontal direction while restricting the horizontal movement while allowing the heating coil unit 26d to move in the vertical direction. At the same time, the distance (particularly the distance in the vertical direction) between the engaging portion of the support plate hole 40 and the engaging claw 42 and the fixing portion of the holding base 39 to the side surface of the outer shell 31 is determined with the support plate hole 40. The distance from the bottom surface of the outer shell 31 can be made shorter.
本体21の輸送時に衝撃が生じた場合などにおいて、加熱コイルユニット26dが水平面方向に動こうとした時、支持板孔40と外郭31側面への保持台39の固定箇所との距離(特に鉛直方向の距離)が小さいほど保持台39に作用する曲げモーメントを小さくできる。また、係合爪42に対して支持板孔40が鉛直方向に移動可能とされているため、加熱コイルユニット26dより保持台39に対して作用する鉛直方向の力は大幅に低減される。このような構成により、保持台39に生じる応力を低減し、保持台39の必要強度を小さくして簡素で小型の部品にできる。ひいては保持台39を狭いスペースに収納できる。
When the heating coil unit 26d tries to move in the horizontal plane, for example, when an impact occurs during the transportation of the main body 21, the distance between the support plate hole 40 and the fixing position of the holding base 39 on the side surface of the outer shell 31 (particularly in the vertical direction The smaller the distance is, the smaller the bending moment acting on the holding table 39 can be. Further, since the support plate hole 40 is movable in the vertical direction with respect to the engaging claw 42, the vertical force acting on the holding base 39 from the heating coil unit 26d is greatly reduced. With such a configuration, the stress generated in the holding table 39 can be reduced, the required strength of the holding table 39 can be reduced, and a simple and small component can be achieved. As a result, the holding table 39 can be stored in a narrow space.
また、支持板孔40と外郭31の側面への保持台39の固定箇所との距離を近接することで、保持台39のガタツキや変形による、コイルベース支持板36dに設けた支持板孔40と係合爪42との係合部分の変位が縮小され、加熱コイルユニット26dの位置精度が高まる。
Further, by making the distance between the support plate hole 40 and the location where the holding table 39 is fixed to the side surface of the outer shell 31, the support plate hole 40 provided in the coil base support plate 36d due to rattling or deformation of the holding table 39 and The displacement of the engaging portion with the engaging claw 42 is reduced, and the positional accuracy of the heating coil unit 26d is increased.
また、保持台39を配置する場所は、加熱コイルユニット26d下方の回路ユニット27bの部品配置や形状、加熱コイルベース34dなどの形状などに制約されることもない。したがって、外郭31およびコイルベース支持板36dの空きスペースに任意に配置し、加熱コイルユニット26dの位置を固定できる。
Further, the place where the holding table 39 is arranged is not limited by the component arrangement or shape of the circuit unit 27b below the heating coil unit 26d, the shape of the heating coil base 34d, or the like. Accordingly, the heating coil unit 26d can be fixed at any position in the empty space of the outer shell 31 and the coil base support plate 36d.
また、加熱コイルユニット26dにおいて、コイルベース支持板36dの下面が平坦面として形成されており、他の構成部材などが配置されていない。このコイルベース支持板36dの下面である平坦面に対して複数のコイルバネ38(図7参照)が当接されており、この当接箇所がコイルバネ当接部41となっている。加熱コイル35dおよび加熱コイルベース34dの重量がコイルベース支持板36dの下面にてそれぞれのコイルバネ38を介して支持されている。
Further, in the heating coil unit 26d, the lower surface of the coil base support plate 36d is formed as a flat surface, and other components are not disposed. A plurality of coil springs 38 (see FIG. 7) are in contact with a flat surface that is the lower surface of the coil base support plate 36 d, and this contact portion is a coil spring contact portion 41. The weights of the heating coil 35d and the heating coil base 34d are supported via respective coil springs 38 on the lower surface of the coil base support plate 36d.
これにより、加熱コイルユニット26dの下面側、すなわちコイルベース支持板36dの下面側には、コイルバネ38を受け止めてコイルバネ38を位置決めするための脚などの構成部材がない。すなわち、コイルベース支持板36dから下方に突き出た形状がなく、それぞれのコイルバネ当接部41は、コイルベース支持板36dの下面平坦面の一部として配置されている。したがって、加熱コイルユニット26dの薄型化が図れ、本体21を薄型にするに適した加熱コイルユニットを提供できる。
Thereby, there are no components such as legs for receiving the coil spring 38 and positioning the coil spring 38 on the lower surface side of the heating coil unit 26d, that is, the lower surface side of the coil base support plate 36d. That is, there is no shape protruding downward from the coil base support plate 36d, and each coil spring contact portion 41 is arranged as a part of the lower flat surface of the coil base support plate 36d. Therefore, the heating coil unit 26d can be thinned, and a heating coil unit suitable for making the main body 21 thin can be provided.
また、加熱コイルユニット26dの重量を受けるコイルベース支持板36dのコイルバネ当接部41の上に、加熱コイルユニット26dのその他の構成部材を自由に配置することができる。よって、コイルバネ当接部41の位置をコイルベース支持板36dの上面側の構成部材の配置に影響されることなく配置でき、設計の自由度を高めることができる。
Further, other components of the heating coil unit 26d can be freely arranged on the coil spring contact portion 41 of the coil base support plate 36d that receives the weight of the heating coil unit 26d. Therefore, the position of the coil spring contact portion 41 can be arranged without being affected by the arrangement of the constituent members on the upper surface side of the coil base support plate 36d, and the degree of freedom in design can be increased.
また、保持台39の係合部である係合爪42の断面形状は、多角形(多辺形)の一形状である矩形(四角形)状とされている。さらに、コイルベース支持板36dの支持板孔40の内周面と、保持台39の係合爪42の外周面との間に、互いに接触しない程度あるいは引っ掛からない程度の隙間が設けられている。
Moreover, the cross-sectional shape of the engaging claw 42 that is the engaging portion of the holding base 39 is a rectangular (quadrangle) shape that is one shape of a polygon (polygon). Further, a gap is provided between the inner peripheral surface of the support plate hole 40 of the coil base support plate 36d and the outer peripheral surface of the engaging claw 42 of the holding base 39 so as not to contact with each other or to be caught.
これにより、コイルベース支持板36dの支持板孔40に保持台39の係合爪42を挿通させることにより、外郭31に対する加熱コイルユニット26dの水平方向の位置が保持される。さらに、係合爪42の断面形状が矩形状で、コイルベース支持板36dの支持板孔40の形状は、係合爪42の外周面と接触しない程度あるいは引っ掛からない程度に係合爪42との間に隙間を設けた形状とされている。これにより、コイルベース支持板36dが例えば水平面内にて回転した時、係合爪42が支持板孔40に干渉して加熱コイルユニット26dの回転防止ができる。
Thereby, the horizontal position of the heating coil unit 26d with respect to the outer shell 31 is held by inserting the engaging claws 42 of the holding base 39 into the support plate hole 40 of the coil base support plate 36d. Furthermore, the cross-sectional shape of the engagement claw 42 is rectangular, and the shape of the support plate hole 40 of the coil base support plate 36d is such that the engagement claw 42 is not in contact with the outer peripheral surface of the engagement claw 42 or is not caught. It is the shape which provided the clearance gap between them. Thereby, when the coil base support plate 36d rotates, for example, in a horizontal plane, the engaging claw 42 interferes with the support plate hole 40, and the heating coil unit 26d can be prevented from rotating.
係合爪42と支持板孔40は各加熱コイルユニット26a、26b、26c、26dについて1ヶ所ずつあれば、加熱コイルユニット26a、26b、26c、26dの回転防止を兼ねた水平方向の位置決めが可能である。したがって、加熱コイルユニット26dの位置決め構成を簡素にできる。
If there is one engagement claw 42 and one support plate hole 40 for each heating coil unit 26a, 26b, 26c, 26d, it is possible to position the heating coil units 26a, 26b, 26c, 26d in the horizontal direction while also preventing rotation. It is. Therefore, the positioning configuration of the heating coil unit 26d can be simplified.
各加熱コイルユニット26a、26b、26c、26dについて係合爪42と支持板孔40が2ヶ所ずつ以上なら、加熱コイルユニット26dの回転防止を兼ねた位置決め精度がさらに高めることができる。
If each of the heating coil units 26a, 26b, 26c, and 26d has two or more engaging claws 42 and support plate holes 40, the positioning accuracy that also serves to prevent the heating coil unit 26d from rotating can be further increased.
なお、保持台39の係合爪42の断面形状は矩形に限るものでなく円形以外の形状であればよく、例えば三角形、五角形などの多角形(多辺形)であればよい。係合爪42の断面形状は、縦横比が大きい、すなわち水平方向における一方向よりも他の一方向に長い断面形状を有していれば、係合爪42と支持板孔40との間に互いに接触しない程度の隙間が設けられるような場合であってもガタツキに対する位置決め精度が向上する。また、このような縦横比が大きな断面形状を採用することで、加熱コイルユニット26dの回転防止効果を高めることができる。
The cross-sectional shape of the engaging claw 42 of the holding base 39 is not limited to a rectangle, but may be any shape other than a circle, for example, a polygon (polygon) such as a triangle or a pentagon. If the cross-sectional shape of the engaging claw 42 has a large aspect ratio, that is, a cross-sectional shape that is longer in one direction than the one direction in the horizontal direction, the engagement claw 42 is provided between the engaging claw 42 and the support plate hole 40. Even in the case where gaps that do not contact each other are provided, positioning accuracy with respect to rattling is improved. Moreover, the effect of preventing the rotation of the heating coil unit 26d can be enhanced by adopting such a cross-sectional shape having a large aspect ratio.
上述の説明では主に右後に配置される加熱コイルユニット26dについて説明したが、他の加熱コイルユニット26a~26cについても加熱コイルユニット26dと同様な構成を有している。
In the above description, the heating coil unit 26d disposed mainly on the right rear side has been described, but the other heating coil units 26a to 26c have the same configuration as the heating coil unit 26d.
また、本体21内には複数の加熱コイルユニット26a~26dが配されており、外郭31の側面に固定した保持台39は、それぞれの加熱コイルユニット26a~26dに対し少なくとも1箇所配している。
In addition, a plurality of heating coil units 26a to 26d are arranged in the main body 21, and the holding base 39 fixed to the side surface of the outer shell 31 is arranged at least one place for each of the heating coil units 26a to 26d. .
本実施の形態1の図8では、左前の加熱コイルユニット26aは外郭31の左側側面に配した1箇所の保持台39に係合し、右前の加熱コイルユニット26bは外郭31の右側側面に配した1箇所の保持台39に係合し、左後の加熱コイルユニット26cは外郭31の左後側側面に配した2箇所の保持台39に係合し、右後の加熱コイルユニット26dは外郭31の左後側面に配した2箇所の保持台39に係合している。
In FIG. 8 of the first embodiment, the left front heating coil unit 26 a is engaged with one holding base 39 disposed on the left side surface of the outer shell 31, and the right front heating coil unit 26 b is disposed on the right side surface of the outer shell 31. The left rear heating coil unit 26c is engaged with two holding bases 39 arranged on the left rear side surface of the outer shell 31, and the right rear heating coil unit 26d is It engages with two holding bases 39 arranged on the left rear side of 31.
前方の隣接する加熱コイルユニット26aと26bとの間には、外周をフランジ状に立ち上げたコイルベース支持板36aと36bとにまたがって係合した第1の係合部材43を配し、4個の加熱コイルユニット26a~26dが近接する中央部には、4個のコイルベース支持板36a~36dにまたがって係合した第2の係合部材44を配している。
Between the adjacent heating coil units 26a and 26b on the front side, a first engagement member 43 is provided which is engaged with the coil base support plates 36a and 36b whose outer periphery is raised like a flange. A second engaging member 44 engaged with the four coil base support plates 36a to 36d is disposed in the central portion where the heating coil units 26a to 26d are close to each other.
したがって、複数の加熱コイルユニット26a~26dの水平方向の位置決めは、複数の保持台39と第1の係合部材43および第2の係合部材44とで行われる。
Therefore, the horizontal positioning of the plurality of heating coil units 26a to 26d is performed by the plurality of holding bases 39, the first engagement member 43, and the second engagement member 44.
つまり、左後側の加熱コイルユニット26cは外郭31の左後側側面に固定された2箇所の保持台39に係合することで水平方向の位置が規制される。同様に右後側の加熱コイルユニット26dは外郭31の左後側側面に固定された2箇所の保持台39に係合することで水平方向の位置が規制される。
That is, the left rear heating coil unit 26 c is engaged with the two holding bases 39 fixed to the left rear side surface of the outer shell 31 to regulate the horizontal position. Similarly, the right rear heating coil unit 26d is engaged with two holding bases 39 fixed to the left rear side surface of the outer shell 31 so that the horizontal position is regulated.
左前側の加熱コイルユニット26aと右前側の加熱コイルユニット26bは外郭31の左側側面に固定された保持台39にそれぞれ1箇所係合して外郭31に対する水平方向の位置が規制されるとともに、コイルベース支持板36aと36bとにまたがって第1の係合部材43に係合することで、加熱コイルユニット26a、26bの水平方向の相対移動が規制される。
The left front heating coil unit 26a and the right front heating coil unit 26b are respectively engaged with a holding base 39 fixed to the left side surface of the outer shell 31 so that the horizontal position relative to the outer shell 31 is restricted. By engaging the first engagement member 43 across the base support plates 36a and 36b, the relative movement in the horizontal direction of the heating coil units 26a and 26b is restricted.
4個のコイルベース支持板36a~36dにまたがって係合した第2の係合部材44により4個の加熱コイルユニット26a~26dの位置規制(水平方向の相対移動を規制)を追加することで、左前側の加熱コイルユニット26aと右前側の加熱コイルユニット26bの水平方向の位置規制をより確実にすることができる。
By adding position regulation (regulation of relative movement in the horizontal direction) of the four heating coil units 26a to 26d by the second engagement member 44 engaged across the four coil base support plates 36a to 36d. The horizontal position regulation of the left front heating coil unit 26a and the right front heating coil unit 26b can be made more reliable.
このように、隣接する加熱コイルユニットにまたがって係合部材を備えることで、外郭と加熱コイルユニット間に1ヶ所の保持台があれば、加熱コイルユニットの位置決め規制ができる。そのため、外郭側面に1個の加熱コイルユニットに対して少なくとも1つの保持台を設ければ良く、外郭側面に複数個分の保持台のスペースが確保し難いような場合であっても加熱コイルユニットの水平方向の位置決め規制を実現できる。
Thus, by providing the engaging member across the adjacent heating coil units, if there is one holding base between the outer shell and the heating coil unit, the positioning of the heating coil unit can be regulated. Therefore, it is only necessary to provide at least one holding table for one heating coil unit on the outer side surface, and even when it is difficult to secure a plurality of holding table spaces on the outer side surface. The horizontal positioning regulation can be realized.
このように少ない個数の保持台39により加熱コイルユニット26a~26dの水平方向の位置決めが可能となるため、外郭31の側面の限られたスペースを有効に活用しながら、本体21の薄型化を図ることができる。
Since the heating coil units 26a to 26d can be positioned in the horizontal direction by such a small number of holding bases 39, the main body 21 can be thinned while effectively using the limited space on the side surface of the outer shell 31. be able to.
また、外郭31の側面に固定された保持台39と、加熱コイルユニット26a~26d間に配した第1の係合部材43および第2の係合部材44と、弾性体支持部となるコイルバネ38を保持する基板保持台29bまたはバネ固定台37とを電気絶縁材料である熱可塑性樹脂材料あるいは熱硬化性樹脂材料で構成している。
Further, a holding base 39 fixed to the side surface of the outer shell 31, the first engaging member 43 and the second engaging member 44 disposed between the heating coil units 26a to 26d, and a coil spring 38 serving as an elastic body support portion. The substrate holding table 29b or the spring fixing table 37 that holds the substrate is made of a thermoplastic resin material or a thermosetting resin material that is an electrically insulating material.
これにより、加熱コイルユニット26a~26dを電気絶縁材料で外郭31から電気的に分離した構成とでき、万一加熱コイル35a~35dとコイルベース支持板36a~36dとの間の電気絶縁が不十分になっても、外郭31に対する感電を防止することができる。
As a result, the heating coil units 26a to 26d can be configured to be electrically separated from the outer shell 31 with an electrically insulating material, and the electrical insulation between the heating coils 35a to 35d and the coil base support plates 36a to 36d is insufficient. Even if it becomes, the electric shock with respect to the outer shell 31 can be prevented.
また、加熱コイルユニット26a~26dの構成部材であるコイルベース支持板36a~36dと外郭31との微接触(断続的に接触する状態や僅かに接触した状態)を防ぎ、高周波ノイズ源となるコイルベース支持板36a~36dから外郭31に高周波電流などノイズ成分が不安定に漏洩することを防ぐことができる。よって、加熱コイルユニット26a~26dからのノイズ漏れ性能を一定にすることができる。
In addition, the coil base support plates 36a to 36d, which are constituent members of the heating coil units 26a to 26d, are prevented from minute contact (intermittent contact state or slightly contact state) with the outer shell 31, and a coil serving as a high frequency noise source It is possible to prevent unstable noise components such as high-frequency current from leaking from the base support plates 36a to 36d to the outer shell 31. Therefore, the noise leakage performance from the heating coil units 26a to 26d can be made constant.
(実施の形態2)
図9は本発明の実施の形態2における誘導加熱調理器の加熱コイルユニットと保持台の係合関係を示す断面図である。 (Embodiment 2)
FIG. 9 is a cross-sectional view showing the engagement relationship between the heating coil unit and the holding table of the induction heating cooker according to the second embodiment of the present invention.
図9は本発明の実施の形態2における誘導加熱調理器の加熱コイルユニットと保持台の係合関係を示す断面図である。 (Embodiment 2)
FIG. 9 is a cross-sectional view showing the engagement relationship between the heating coil unit and the holding table of the induction heating cooker according to the second embodiment of the present invention.
基本的な構成は実施の形態1と同じであるので、構成の違うところのみ説明する。図9に示す加熱コイルユニット26bにおいて、加熱コイル35bを支持する加熱コイルベース34bは、コイルベース支持板36bの右方外側に一部突出しており、加熱コイルベース34bの突出した部分に貫通孔である加熱コイルベース孔45が形成されている。外郭31の側面に固定された保持台39から上方向に延在する係合爪42を加熱コイルベース孔45に鉛直方向に挿通させることで、加熱コイルユニット26bを鉛直方向に移動可能としながら、水平方向に位置決めすることができる。なお、加熱コイルベース34bと保持台39とは樹脂またはゴム材料を用いて形成されている。
Since the basic configuration is the same as that of the first embodiment, only the different configuration will be described. In the heating coil unit 26b shown in FIG. 9, the heating coil base 34b that supports the heating coil 35b partially protrudes to the right outside of the coil base support plate 36b, and a through hole is formed in the protruding portion of the heating coil base 34b. A heating coil base hole 45 is formed. While the engaging claw 42 extending upward from the holding base 39 fixed to the side surface of the outer shell 31 is inserted into the heating coil base hole 45 in the vertical direction, the heating coil unit 26b can be moved in the vertical direction, It can be positioned horizontally. The heating coil base 34b and the holding table 39 are formed using a resin or a rubber material.
以上のように構成された実施の形態2に係る誘導加熱調理器について、作用、効果を説明する。
The operation and effect of the induction heating cooker according to the second embodiment configured as described above will be described.
加熱コイルベース34bと保持台39を樹脂またはゴム材料を用いて形成することで、加熱コイルユニット34bを用いて誘導加熱した場合に生じる振動を吸収して、トッププレート22や外郭31の振動を軽減することができる。尚、加熱コイルベース34bと保持台39の材料には摺動性の加工を施した金属でも良い。また、保持台39の外郭31の固定位置は底面としても良いが、固定位置を側面とすることで、外郭31の高さが高いときでも、保持台39が大きくなる必要はなく、小型化することができる。また、実施の形態1にても言及したように、固定位置を側面とすることで、保持台に作用する曲げモーメントを小さくすることができる。さらに、保持台39を側面に固定することで、外郭31の大きさが異なる誘導加熱調理器においても、保持台39と加熱コイルベース34bを共用化することができ、より安価な商品を提供することができる。例えば、本実施の形態2の誘導加熱調理器では加熱コイルユニット34は4台備えられているが、1台や2台の加熱コイルユニットを備えるような誘導加熱調理器でも共用化することが可能であり、外郭31の幅が違っても外郭31と加熱コイルユニット34bの距離を一定とすることができる。
By forming the heating coil base 34b and the holding table 39 using a resin or rubber material, vibration generated when induction heating is performed using the heating coil unit 34b is absorbed, and vibration of the top plate 22 and the outer shell 31 is reduced. can do. In addition, the material of the heating coil base 34b and the holding table 39 may be a slidable metal. In addition, the fixing position of the outer shell 31 of the holding base 39 may be the bottom surface. However, by using the fixing position as the side surface, the holding base 39 does not need to be large even when the height of the outer shell 31 is high, and the size is reduced. be able to. Further, as mentioned in the first embodiment, the bending moment acting on the holding table can be reduced by setting the fixed position as the side surface. Furthermore, by fixing the holding table 39 to the side surface, the holding table 39 and the heating coil base 34b can be shared even in an induction heating cooker having a different size of the outer shell 31, thereby providing a cheaper product. be able to. For example, in the induction heating cooker of the second embodiment, four heating coil units 34 are provided, but the induction heating cooker including one or two heating coil units can be shared. Even if the width of the outer shell 31 is different, the distance between the outer shell 31 and the heating coil unit 34b can be made constant.
尚、コイルベース支持板36bの下面を平坦面としておくことで、バネ固定台37の位置を自由度が高まり、基板と加熱コイルユニット34bの位置の配置自由度を向上できる。
In addition, by setting the lower surface of the coil base support plate 36b to be a flat surface, the degree of freedom of the position of the spring fixing base 37 is increased, and the degree of freedom of arrangement of the position of the substrate and the heating coil unit 34b can be improved.
(実施の形態3)
図10は本発明の実施の形態3における誘導加熱調理器のコイルベース支持板と保持台のコイルユニットセット時の係合部断面図であり、図11は本発明の実施の形態3における誘導加熱調理器のコイルベース支持板と保持台のトッププレートセット後の係合部断面図である。 (Embodiment 3)
FIG. 10 is a cross-sectional view of the engaging portion when the coil base support plate and the holding base of the induction heating cooker according toEmbodiment 3 of the present invention are set, and FIG. 11 is induction heating according to Embodiment 3 of the present invention. It is an engagement part sectional view after a coil base support plate of a cooking appliance and a top plate set of a holding stand.
図10は本発明の実施の形態3における誘導加熱調理器のコイルベース支持板と保持台のコイルユニットセット時の係合部断面図であり、図11は本発明の実施の形態3における誘導加熱調理器のコイルベース支持板と保持台のトッププレートセット後の係合部断面図である。 (Embodiment 3)
FIG. 10 is a cross-sectional view of the engaging portion when the coil base support plate and the holding base of the induction heating cooker according to
基本的な構成は実施の形態1と同じであるので、構成の違うところのみ説明する。
Since the basic configuration is the same as that of the first embodiment, only the different configuration will be described.
図10において、加熱コイルユニット26bの加熱コイルベース34b上にはトッププレート22と加熱コイル35bの距離を一定に保つためのスペーサ46が載置されている。組立時ではトッププレート22がセットされる前の状態であるため、コイルバネ38は加熱コイルユニット26bのみの重量を支えている。この組立時の状態では、図11に示すトッププレート22のセット後の状態よりも加熱コイルユニット26bはコイルバネ38によって上方に上がっている。
In FIG. 10, a spacer 46 for keeping the distance between the top plate 22 and the heating coil 35b constant is placed on the heating coil base 34b of the heating coil unit 26b. The coil spring 38 supports the weight of only the heating coil unit 26b because it is in a state before the top plate 22 is set at the time of assembly. In this assembled state, the heating coil unit 26b is raised upward by the coil spring 38 as compared to the state after the top plate 22 is set as shown in FIG.
保持台39の係合爪42は、延長方向に延在するとともに、その根本部分よりも先端部分(上方側部分)が細くなるように傾斜面を有する傾斜部47が形成されている。すなわち、係合爪42は、先端(上方側)になるほど細くなっており、上端部48は傾斜部47の根元部49よりも細い。
The engaging claw 42 of the holding base 39 extends in the extending direction, and an inclined portion 47 having an inclined surface is formed so that the tip portion (upper side portion) is thinner than the root portion. That is, the engaging claw 42 becomes thinner toward the tip (upper side), and the upper end portion 48 is thinner than the root portion 49 of the inclined portion 47.
図11においては、トッププレート22をセットすることにより、スペーサ46が下に押し下げられて、それに伴い加熱コイルユニット26bが下に押し下げられて、コイルバネ38が鉛直方向に弾性圧縮された状態とされている。
In FIG. 11, by setting the top plate 22, the spacer 46 is pushed down, and the heating coil unit 26 b is pushed down accordingly, and the coil spring 38 is elastically compressed in the vertical direction. Yes.
以上のように構成された実施の形態3の誘導加熱調理器について、作用、効果を説明する。
The operation and effects of the induction heating cooker according to Embodiment 3 configured as described above will be described.
加熱コイルユニット26bを外郭31内にセットする際には、保持台39の係合爪42における上端部48を、コイルベース支持板36bの支持板孔40に挿通してセットされる。そのため、係合爪42の上端部48の幅を支持板孔40の幅に対して、例えば0.5~0.8倍とすることにより容易に係合つめ42を支持板孔40内に挿通させることができる。しかしながら、傾斜部47を設けることなく単に上端部48の幅を小さくし過ぎるような場合にあってはと、トッププレートセット後も係合爪と支持板孔との間のガタつきが大きくなって、加熱コイルユニット26bの位置ずれが大きくなるとともに振動などの問題が生じ易い。傾斜部47を設けることによって係合爪42の根元部49が太くなるため、トッププレートセット後は、図11に示すように根元部49の外周面と支持板孔40の内周面との間の隙間を狭くすることができ、ガタつきを小さくすることができる。
When the heating coil unit 26b is set in the outer shell 31, the upper end portion 48 of the engaging claw 42 of the holding base 39 is inserted into the support plate hole 40 of the coil base support plate 36b and set. Therefore, the engagement pawl 42 can be easily inserted into the support plate hole 40 by setting the width of the upper end portion 48 of the engagement claw 42 to 0.5 to 0.8 times the width of the support plate hole 40, for example. Can be made. However, if the width of the upper end portion 48 is simply made too small without providing the inclined portion 47, the backlash between the engaging claw and the support plate hole is increased even after the top plate is set. The positional deviation of the heating coil unit 26b increases and problems such as vibration are likely to occur. Since the base portion 49 of the engaging claw 42 is thickened by providing the inclined portion 47, after the top plate is set, the space between the outer peripheral surface of the base portion 49 and the inner peripheral surface of the support plate hole 40 is shown in FIG. The gap can be narrowed, and the play can be reduced.
(実施の形態4)
図12は本発明の実施の形態4における誘導加熱調理器のコイルベース支持板と保持台との係合状態を示す断面図であり、図13は本発明の実施の形態4における誘導加熱調理器が落下時または輸送による衝撃を受けた時のコイルベース支持板と保持台との係合状態を示す断面図である。 (Embodiment 4)
FIG. 12 is a sectional view showing an engagement state between the coil base support plate and the holding base of the induction heating cooker according to the fourth embodiment of the present invention, and FIG. 13 is an induction heating cooker according to the fourth embodiment of the present invention. It is sectional drawing which shows the engagement state of a coil base support plate and a holding stand at the time of receiving a shock by transportation or transportation.
図12は本発明の実施の形態4における誘導加熱調理器のコイルベース支持板と保持台との係合状態を示す断面図であり、図13は本発明の実施の形態4における誘導加熱調理器が落下時または輸送による衝撃を受けた時のコイルベース支持板と保持台との係合状態を示す断面図である。 (Embodiment 4)
FIG. 12 is a sectional view showing an engagement state between the coil base support plate and the holding base of the induction heating cooker according to the fourth embodiment of the present invention, and FIG. 13 is an induction heating cooker according to the fourth embodiment of the present invention. It is sectional drawing which shows the engagement state of a coil base support plate and a holding stand at the time of receiving a shock by transportation or transportation.
基本的な構成は実施の形態1と同じであるので、構成の違うところのみ説明する。
Since the basic configuration is the same as that of the first embodiment, only the different configuration will be described.
図12において、加熱コイルユニット26bのコイルベース支持板36bは、加熱コイルベース34bを固定して支持する平面部と、この平面部の端縁部分より鉛直方向上向きに延びる側面部であるフランジ部51とにより構成されている。コイルベース支持板36bの平面部の端縁部分、すなわちフランジ部51よりも内側における平面部には支持板孔40が形成されており、外郭31の側面に固定された保持台39の係合爪42が支持板孔40に挿通されている。
In FIG. 12, the coil base support plate 36b of the heating coil unit 26b includes a flat surface portion that fixes and supports the heating coil base 34b, and a flange portion 51 that is a side surface portion extending upward in the vertical direction from the edge portion of the flat surface portion. It is comprised by. A support plate hole 40 is formed in an edge portion of the flat portion of the coil base support plate 36 b, that is, a flat portion inside the flange portion 51, and the engaging claw of the holding base 39 fixed to the side surface of the outer shell 31. 42 is inserted through the support plate hole 40.
保持台39は、コイルベース支持板36bのフランジ部51と平行な当接面を有し、後述するようにフランジ部51が当接する側面保持部50を有している。また、図12に示すように、フランジ部51の外側面から支持板孔40の最遠の内周面間の距離d1と、側面保持部50の当接面から係合爪42の最遠距離d2がほぼ同じ距離となるように、それぞれの構成部材が形成されている。
The holding base 39 has a contact surface parallel to the flange portion 51 of the coil base support plate 36b, and has a side surface holding portion 50 with which the flange portion 51 contacts as will be described later. Further, as shown in FIG. 12, the distance d1 between the outermost peripheral surface of the support plate hole 40 from the outer surface of the flange portion 51 and the farthest distance of the engaging claw 42 from the contact surface of the side surface holding portion 50. Each component member is formed so that d2 becomes substantially the same distance.
図12においては、加熱コイルユニット26bはトッププレート22と平行な位置に載置されており、側面保持部50とフランジ部51は若干離れている。
In FIG. 12, the heating coil unit 26b is placed at a position parallel to the top plate 22, and the side surface holding portion 50 and the flange portion 51 are slightly separated from each other.
図13においては、誘導加熱調理器の落下または輸送時の衝撃によって、瞬間的に加熱コイルユニット26bが傾斜しており、保持台39の側面保持部50とフランジ部51が接触した状態である。
In FIG. 13, the heating coil unit 26b is instantaneously inclined due to the drop of the induction heating cooker or the impact during transportation, and the side surface holding portion 50 and the flange portion 51 of the holding table 39 are in contact with each other.
以上のように構成された実施の形態4の誘導加熱調理器について、作用、効果を説明する。
The operation and effect of the induction heating cooker according to the fourth embodiment configured as described above will be described.
誘導加熱調理器の落下または輸送時の衝撃によって、瞬間的に加熱コイルユニット26bが傾斜するような場合に、コイルベース支持板36bのフランジ部51が保持台39の側面保持部51に接触して、加熱コイルユニット26bがさらに傾斜することを規制することができる。よって、加熱コイルユニット26bの傾斜により生じる係合爪42の根元部49の曲げモーメントを低減して係合爪42が破損するのを防ぐことができる。また、誘導加熱調理器の解体時に加熱コイルユニット26bを外す際にも、図13のように傾斜量を規制することにより、係合爪42の根元部49の曲げモーメントを低減することができる。
When the heating coil unit 26b is momentarily tilted due to the dropping of the induction heating cooker or the impact during transportation, the flange portion 51 of the coil base support plate 36b comes into contact with the side surface holding portion 51 of the holding base 39. Further, the inclination of the heating coil unit 26b can be restricted. Therefore, it is possible to reduce the bending moment of the root portion 49 of the engaging claw 42 caused by the inclination of the heating coil unit 26b and prevent the engaging claw 42 from being damaged. Also, when the heating coil unit 26b is removed when the induction heating cooker is disassembled, the bending moment of the base portion 49 of the engaging claw 42 can be reduced by regulating the amount of inclination as shown in FIG.
(実施の形態5)
図14は本発明の実施の形態5における誘導加熱調理器の断面図、図15は本発明の実施の形態5における誘導加熱調理器のトッププレートを除いた斜視概略図、図16は本発明の実施の形態5における誘導加熱調理器のトッププレートと加熱コイルユニットとを除いた斜視概略図、図17は本発明の実施の形態5における誘導加熱調理器の断面図を示している。 (Embodiment 5)
14 is a cross-sectional view of an induction heating cooker according toEmbodiment 5 of the present invention, FIG. 15 is a schematic perspective view excluding the top plate of the induction heating cooker according to Embodiment 5 of the present invention, and FIG. Schematic perspective view excluding the top plate and heating coil unit of the induction heating cooker in the fifth embodiment, FIG. 17 shows a sectional view of the induction heating cooker in the fifth embodiment of the present invention.
図14は本発明の実施の形態5における誘導加熱調理器の断面図、図15は本発明の実施の形態5における誘導加熱調理器のトッププレートを除いた斜視概略図、図16は本発明の実施の形態5における誘導加熱調理器のトッププレートと加熱コイルユニットとを除いた斜視概略図、図17は本発明の実施の形態5における誘導加熱調理器の断面図を示している。 (Embodiment 5)
14 is a cross-sectional view of an induction heating cooker according to
図14~図17において、誘導加熱調理器は、誘導加熱調理器の本体を構成する略箱状の外郭101と、被加熱物を載置するトッププレート102と、トッププレート102の下方に配置された4つの加熱コイルユニット103a~103dとを備えている。
14 to 17, the induction heating cooker is disposed below the top plate 102, a substantially box-shaped outer casing 101 constituting the main body of the induction heating cooker, a top plate 102 on which an object to be heated is placed. And four heating coil units 103a to 103d.
加熱コイルユニット103aは、高周波磁界を発生する加熱コイル104aと、加熱コイルを固定して支持する加熱コイルベース105aと、加熱コイルベース105aを載置支持する加熱コイルベース支持板106aとから構成される。加熱コイルベース支持板106aは、加熱コイルベース105aを固定して支持する平面部と、この平面部の外周に垂直方向上向きに延びる側面部である壁107aとにより一体的に構成されている。
The heating coil unit 103a includes a heating coil 104a that generates a high-frequency magnetic field, a heating coil base 105a that fixes and supports the heating coil, and a heating coil base support plate 106a that places and supports the heating coil base 105a. . The heating coil base support plate 106a is integrally formed by a flat surface portion that fixes and supports the heating coil base 105a and a wall 107a that is a side surface portion that extends vertically upward on the outer periphery of the flat surface portion.
外郭101の底面には、スイッチング素子等を有した制御回路や冷却ファン108を保持する基板ベース109が設けられている。また、制御回路を覆うようにダクト110が取り付けられており、冷却ファン108から送られた冷却風は、ダクト110を通過しながら制御回路上のスイッチング素子を冷却する。
A substrate base 109 that holds a control circuit having a switching element and the like and a cooling fan 108 is provided on the bottom surface of the outer shell 101. A duct 110 is attached so as to cover the control circuit, and the cooling air sent from the cooling fan 108 cools the switching elements on the control circuit while passing through the duct 110.
また、外郭101の底面には複数のバネ固定台111aが配置されており、それぞれのバネ固定台111aは上端側が露出するように弾性体であるバネ112aを保持している。加熱コイルベース支持板106aを3個のコイルバネ112aに載せることで、加熱コイルユニット103aの重量が外郭101の底面に作用して支持されている。他の3つの加熱コイルユニット103b~103dについても、加熱コイルユニット103aと同様の構成を有している。
Further, a plurality of spring fixing bases 111a are arranged on the bottom surface of the outer shell 101, and each spring fixing base 111a holds a spring 112a which is an elastic body so that the upper end side is exposed. By placing the heating coil base support plate 106 a on the three coil springs 112 a, the weight of the heating coil unit 103 a acts on the bottom surface of the outer shell 101 and is supported. The other three heating coil units 103b to 103d have the same configuration as that of the heating coil unit 103a.
外郭101の後側側面には、保持台113aを圧入保持して固定されている。加熱コイルベース支持板106aの左後側及び右後側における平面部の端縁部分には、鉛直方向に貫通する貫通孔である支持板孔114aが形成されている。この支持板孔114aに保持台113aの係合爪が挿通されることで、加熱コイルユニット103aを鉛直方向のみに移動可能としながら水平方向の位置規制をしている。
On the rear side surface of the outer shell 101, a holding table 113a is press-fitted and fixed. Support plate holes 114a, which are through holes penetrating in the vertical direction, are formed at the edge portions of the planar portion on the left rear side and the right rear side of the heating coil base support plate 106a. By inserting the engaging claw of the holding base 113a into the support plate hole 114a, the horizontal position is restricted while the heating coil unit 103a can be moved only in the vertical direction.
加熱コイルベース支持板106bの左側にも同様の構成を配しており、加熱コイルユニット103bの水平方向の位置を規制している。また、加熱コイルユニット103c、103dも同様の構成で水平方向の位置規制をしている。
The same configuration is arranged on the left side of the heating coil base support plate 106b, and the horizontal position of the heating coil unit 103b is restricted. Further, the heating coil units 103c and 103d are similarly configured to restrict the position in the horizontal direction.
また、互いに隣接する加熱コイルベース支持板106a、106bに形成された垂直方向の壁107a、壁107bを互いに離間させながら、壁107a、壁107bに係合する係合部材である係合部115が設けられている。係合部115には、壁107aと壁107bとの間に配置された電気絶縁材料にて形成された絶縁壁を有している。これにより、互いに隣接する加熱コイルユニット103a、加熱コイルユニット103bの水平方向の相対位置を規制するとともに、加熱コイルベース支持板106aと加熱コイルベース支持板106bとが接触しない構成となっている。
In addition, an engaging portion 115 that is an engaging member that engages the wall 107a and the wall 107b while separating the vertical wall 107a and the wall 107b formed in the heating coil base support plates 106a and 106b adjacent to each other. Is provided. The engaging portion 115 has an insulating wall formed of an electrically insulating material disposed between the wall 107a and the wall 107b. Accordingly, the horizontal relative positions of the heating coil units 103a and 103b adjacent to each other are restricted, and the heating coil base support plate 106a and the heating coil base support plate 106b are not in contact with each other.
以上のように構成された実施の形態5に係る誘導加熱調理器について、以下その動作、作用を説明する。
The operation and action of the induction heating cooker according to the fifth embodiment configured as described above will be described below.
保持台113aを外郭101の外周側面に圧入することで固定し、加熱コイルベース支持板106aの外周左右後方部の端縁部分に設けた支持板孔114aに保持台113aの係合爪を挿通させることにより、係合部分である支持板孔114aと外郭101への保持台113aの固定箇所との間の距離(特に鉛直方向の距離)を、開口部114aと外郭101の底面との間の距離よりも短くすることができる。
The holding table 113a is fixed by being press-fitted into the outer peripheral side surface of the outer shell 101, and the engaging claws of the holding table 113a are inserted into the support plate holes 114a provided at the edge portions of the outer peripheral left and right rear portions of the heating coil base support plate 106a. Thus, the distance between the support plate hole 114a, which is the engaging portion, and the fixed portion of the holding table 113a to the outer shell 101 (particularly the distance in the vertical direction) is the distance between the opening 114a and the bottom surface of the outer shell 101. Can be shorter.
本体の輸送衝撃などにおいて加熱コイルユニット103aが水平面方向に動こうとした時、支持板孔114aと外郭101への保持台113aの固定箇所との間の距離(特に鉛直方向の距離)が小さいほど保持台113aに作用する曲げモーメントを小さくできる。よって、保持台113aに生じる応力を低減し、保持台113aの必要強度を小さくして簡素で小型の部品にできる。ひいては保持台113aを外郭側面のスペースに収納することができる。
When the heating coil unit 103a tries to move in the horizontal plane due to the transportation impact of the main body, the smaller the distance (particularly the vertical distance) between the support plate hole 114a and the place where the holding table 113a is fixed to the outer shell 101 is smaller. The bending moment acting on the holding table 113a can be reduced. Therefore, the stress generated in the holding table 113a can be reduced, and the required strength of the holding table 113a can be reduced, so that a simple and small component can be obtained. As a result, the holding stand 113a can be stored in the space on the outer side surface.
また、保持台113aの係合爪を加熱コイルベース支持板106aの外周左右後方部の端縁部分に形成した支持板孔114aに鉛直方向に挿通させることにより、加熱コイルユニット103aを水平方向の移動を規制することができる。
Further, the heating coil unit 103a is moved in the horizontal direction by vertically inserting the engaging claws of the holding table 113a into the support plate holes 114a formed in the edge portions of the outer peripheral left and right rear portions of the heating coil base support plate 106a. Can be regulated.
また、横方向の衝撃が加わった際には、加熱コイルベース支持板106aは、コイルバネ112a上を滑るため、バネ固定台111aの弾性体を取り付ける部分には力が加わらない。そのため、バネ固定台111aを小型にすることができるため、基板ベース109近傍のスペース(すなわち、外郭101の底面付近のスペース)を有効に活用することができる。
In addition, when a lateral impact is applied, the heating coil base support plate 106a slides on the coil spring 112a, so that no force is applied to the portion where the elastic body of the spring fixing base 111a is attached. Therefore, since the spring fixing base 111a can be reduced in size, the space near the substrate base 109 (that is, the space near the bottom surface of the outer shell 101) can be used effectively.
なお、いくつかのバネ固定台111aを基板ベース109と一体に形成してもよく、このときはバネ固定台111aの製作に要するコストを無くすことができる。
Note that several spring fixing bases 111a may be formed integrally with the substrate base 109. In this case, the cost required for manufacturing the spring fixing base 111a can be eliminated.
また、係合部115(図15参照)は、誘導加熱調理器本体の正面から見て、加熱コイルベース支持板106aの右下、加熱コイルベース支持板106bの右上、加熱コイルベース支持板106cの左下、加熱コイルベース支持板106dの左上に設けられた垂直方向の壁107a~壁107d全てに係合している。それとともに、それぞれの壁107a~壁107dの間に一定距離以上の距離を確保するような構造をしており、1つの部材で加熱コイルユニット103a~103dの相対的な位置関係を規制することができる。
In addition, the engaging portion 115 (see FIG. 15) is viewed from the front of the induction heating cooker main body at the lower right of the heating coil base support plate 106a, the upper right of the heating coil base support plate 106b, and the heating coil base support plate 106c. It engages with all of the vertical walls 107a to 107d provided in the lower left and upper left of the heating coil base support plate 106d. At the same time, the structure is such that a certain distance or more is secured between each of the walls 107a to 107d, and the relative positional relationship between the heating coil units 103a to 103d can be regulated by one member. it can.
なお、図17に示すように係合部115の上面に緩衝部材116を設けることで、鉛直方向の衝撃荷重が加わった際に、係合部115がトッププレート102に衝突する衝撃を吸収することができる。よって、トッププレート102が衝撃によって割れてしまうリスクを低減できる。
As shown in FIG. 17, by providing a buffer member 116 on the upper surface of the engaging portion 115, the impact of the engaging portion 115 colliding with the top plate 102 can be absorbed when a vertical impact load is applied. Can do. Therefore, the risk that the top plate 102 will be broken by an impact can be reduced.
また、緩衝部材116を複数にすることで、トッププレート102に衝突した際の衝撃をより吸収することができる。
Further, by providing a plurality of buffer members 116, it is possible to absorb more shock when colliding with the top plate 102.
以上のように、本実施の形態5においては、外郭側面に設けられた保持台113a~113dおよび係合部115で加熱コイルユニット103a~加熱コイルユニット103dの位置決めが行われる。そのため、従来のようにそれぞれの加熱コイルユニットの位置決めを行うために、バネ固定台に作用する曲げモーメントなどを考慮した強度計算を行う必要を無くすことができる。したがって、保持台の構成を簡素化することができ、本体内部のスペースをその分有効に活用することができる。
As described above, in the fifth embodiment, the positioning of the heating coil unit 103a to the heating coil unit 103d is performed by the holding bases 113a to 113d and the engaging portion 115 provided on the outer side surface. Therefore, in order to position each heating coil unit as in the prior art, it is possible to eliminate the need to perform strength calculation in consideration of the bending moment acting on the spring fixing base. Therefore, the configuration of the holding base can be simplified, and the space inside the main body can be effectively utilized correspondingly.
基本的には係合部1個により加熱コイルユニット103a~加熱コイルユニット103dの相対位置関係を規制し、1個の保持台で水平方向の位置を規制することで本体内の加熱コイルユニットの位置決めは可能であるが、本実施の形態5では、より確実に位置決めを行うために、保持台の数を増やしている。
Basically, the relative position relationship between the heating coil unit 103a to the heating coil unit 103d is restricted by one engaging portion, and the position in the horizontal direction is restricted by one holding stand, thereby positioning the heating coil unit in the main body. In the fifth embodiment, the number of holding bases is increased in order to perform positioning more reliably.
なお、加熱コイルベース支持板106a~106dに貫通穴を設け、係合部115に形成した棒状の部材を貫通させることでも、加熱コイルユニット103a~加熱コイルユニット103dと係合部115の位置関係を固定させることが可能である。
The positional relationship between the heating coil units 103a to 103d and the engaging portion 115 can also be obtained by providing through holes in the heating coil base support plates 106a to 106d and passing through a rod-shaped member formed in the engaging portion 115. It is possible to fix.
(実施の形態6)
図18~図21は本発明の実施の形態6における誘導加熱調理器の断面図を示したものである。 (Embodiment 6)
18 to 21 are sectional views of the induction heating cooker according to the sixth embodiment of the present invention.
図18~図21は本発明の実施の形態6における誘導加熱調理器の断面図を示したものである。 (Embodiment 6)
18 to 21 are sectional views of the induction heating cooker according to the sixth embodiment of the present invention.
本実施の形態6の基本的な構成は、実施の形態5と同様のため、異なる部分のみ説明する。
Since the basic configuration of the sixth embodiment is the same as that of the fifth embodiment, only different parts will be described.
図18において、加熱コイルベース支持板107aに設けられたスペーサ取付穴117aに絶縁材料で形成されたスペーサ118aの爪部が貫通するように取り付けられている。スペーサ118aを加熱コイルベース支持板106bに当接させることで、垂直方向の壁107aと垂直方向の壁107bとの距離を一定以上に保っている。
In FIG. 18, the claw portion of the spacer 118a made of an insulating material is attached so as to pass through the spacer attachment hole 117a provided in the heating coil base support plate 107a. By causing the spacer 118a to contact the heating coil base support plate 106b, the distance between the vertical wall 107a and the vertical wall 107b is maintained at a certain level or more.
以上のように構成された実施の形態6に係る誘導加熱調理器について、以下その動作、作用を説明する。
The operation and action of the induction heating cooker according to Embodiment 6 configured as described above will be described below.
本発明の実施の形態5で示したように、保持台113a~保持台113dと係合部115により加熱コイルユニット103a~加熱コイルユニット103dの水平方向の位置決めを行うことができる。保持台113a~保持台113dと加熱コイルベース支持板の支持板孔114a~支持板孔114dとの係合部に生じる隙間によって若干ではあるが各加熱コイルユニット103a~加熱コイルユニット103dには水平方向と垂直軸周りの回転の遊びが生じる。
As shown in the fifth embodiment of the present invention, the heating coil unit 103a to the heating coil unit 103d can be positioned in the horizontal direction by the holding table 113a to the holding table 113d and the engaging portion 115. The heating coil unit 103a to the heating coil unit 103d are arranged in the horizontal direction slightly, depending on the gap generated in the engaging portion between the holding table 113a to the holding table 113d and the support plate hole 114a to the support plate hole 114d of the heating coil base support plate. And play of rotation around the vertical axis.
誘導加熱調理器本体のスペースの制約等の理由で加熱コイルユニット103a~加熱コイルユニット103dの距離が接近している場合、前述の遊びによって加熱コイルベース支持板106a~加熱コイルベース支持板106dが接触する可能性が生じる。
When the distance between the heating coil unit 103a to the heating coil unit 103d is close due to space limitations of the induction heating cooker body, the heating coil base support plate 106a to the heating coil base support plate 106d are brought into contact with each other by the above-described play. The possibility to do.
加熱コイルベース支持板106a~加熱コイルベース支持板106dが互いに接触すると、加熱コイルベース支持板106a~加熱コイルベース支持板106dは非磁性金属で形成されているため、電気的に結合してしまい、加熱コイルユニットの電気特性が変わってしまう。このような場合にあっては、耐ノイズ性能等に影響を及ぼす可能性がある。
When the heating coil base support plate 106a to the heating coil base support plate 106d come into contact with each other, the heating coil base support plate 106a to the heating coil base support plate 106d are formed of a nonmagnetic metal, and thus are electrically coupled. The electrical characteristics of the heating coil unit will change. In such a case, there is a possibility of affecting the noise resistance performance.
そこで本実施の形態6では、加熱コイルベース支持板の壁107aと壁107bとの間にスペーサ118aを設けている。スペーサ118aは、電気絶縁材料で形成されているため、加熱コイルベース支持板の壁107aと壁107bとを確実に絶縁することができ、耐ノイズ性能を安定させることができる。
Therefore, in the sixth embodiment, a spacer 118a is provided between the wall 107a and the wall 107b of the heating coil base support plate. Since the spacer 118a is formed of an electrically insulating material, the wall 107a and the wall 107b of the heating coil base support plate can be reliably insulated, and the noise resistance performance can be stabilized.
なお、図19に示すように加熱コイルベース支持板106aの壁107aにスペーサ120aを圧入して構成しても良い。この場合は、スペーサ取付穴が不要になり、加熱コイルベース支持板106aの加工費を抑えることができ、安価な誘導加熱調理器を提供することができる。
As shown in FIG. 19, a spacer 120a may be press-fitted into the wall 107a of the heating coil base support plate 106a. In this case, the spacer mounting hole is not necessary, the processing cost of the heating coil base support plate 106a can be suppressed, and an inexpensive induction heating cooker can be provided.
なお、図20に示すように加熱コイルベース105aにスペーサを一体に形成しても良い。この場合はスペーサのコストを抑えることができるため、安価な誘導加熱調理器を提供することができる。
In addition, as shown in FIG. 20, you may integrally form a spacer in the heating coil base 105a. In this case, since the cost of the spacer can be suppressed, an inexpensive induction heating cooker can be provided.
なお、図21に示すように基板ベース109上に載置されたダクト110にダクト垂直壁119を設け、このダクト垂直壁119にスペーサの機能を持たせても良い。この場合もスペーサのコストを抑えることができ、安価な誘導加熱調理器を提供することができる。
In addition, as shown in FIG. 21, a duct vertical wall 119 may be provided in the duct 110 placed on the substrate base 109, and the duct vertical wall 119 may have a spacer function. Also in this case, the cost of the spacer can be suppressed, and an inexpensive induction heating cooker can be provided.
なお、本実施の形態6では加熱コイルユニット103aの垂直方向の壁107aにスペーサ118aを設けたが、その他の加熱コイルベース支持板106b~106dにスペーサ118b~118dを設けても同様の効果が得られる。
In the sixth embodiment, the spacer 118a is provided on the vertical wall 107a of the heating coil unit 103a. However, the same effect can be obtained by providing the spacers 118b to 118d on the other heating coil base support plates 106b to 106d. It is done.
なお、上記様々な実施形態のうちの任意の実施形態を適宜組み合わせることにより、それぞれの有する効果を奏するようにすることができる。
It should be noted that, by appropriately combining arbitrary embodiments of the above-described various embodiments, the effects possessed by them can be produced.
以上のように、本発明にかかる誘導加熱調理器は、保持台に作用する曲げモーメントが小さくなり、保持台の必要強度を小さくすることができ、簡素で小型の部品とすることができるので誘導加熱調理器の用途に有効である。
As described above, the induction heating cooker according to the present invention reduces the bending moment acting on the holding table, reduces the required strength of the holding table, and can provide simple and small parts. It is effective for the application of the cooking device.
本発明は、添付図面を参照しながら好ましい実施の形態に関連して充分に記載されているが、この技術の熟練した人々にとっては種々の変形や修正は明白である。そのような変形や修正は、添付した請求の範囲による本発明の範囲から外れない限りにおいて、その中に含まれると理解されるべきである。
Although the present invention has been fully described in connection with preferred embodiments with reference to the accompanying drawings, various changes and modifications will be apparent to those skilled in the art. Such changes and modifications are to be understood as being included therein, so long as they do not depart from the scope of the present invention according to the appended claims.
2011年1月31日に出願された日本国特許出願No.2011-017537号の明細書、図面、及び特許請求の範囲の開示内容、2011年4月8日に出願された日本国特許出願No.2011-086020号の明細書、図面、及び特許請求の範囲の開示内容、並びに2011年12月21日に出願された日本国特許出願No.2011-279421号の明細書、図面、及び特許請求の範囲の開示内容は、全体として参照されて本明細書の中に取り入れられるものである。
Japanese patent application No. filed on January 31, 2011. No. 2011-017537, disclosure of claims and claims, Japanese Patent Application No. 2011 filed on Apr. 8, 2011. No. 2011-086020, description of drawings, and claims, and Japanese Patent Application No. 2011 filed on Dec. 21, 2011. The disclosures of the specification, drawings, and claims of 2011-279421 are incorporated herein by reference in their entirety.
21 本体
22 トッププレート
26a、26b、26c、26d 加熱コイルユニット
27a、27b 回路ユニット
28a、28b 冷却ファン
29a、29b 基板保持台
31 外郭
34a、34b、34c、34d 加熱コイルベース
35a、35b、35c、35d 加熱コイル
36a、36b、36c、36d コイルベース支持板
37 バネ固定台
38 コイルバネ
39 保持台
40 支持板孔
41 コイルバネ当接部
42 係合爪
43 第1の係合部材
44 第2の係合部材
45 加熱コイルベース孔
46 スペーサ
47 傾斜部
48 上端部
49 根元部
50 側面保持部
d1 フランジ部外側~支持板孔内側間距離
d2 係合爪外側~側面保持部内側間距離 21Main body 22 Top plate 26a, 26b, 26c, 26d Heating coil unit 27a, 27b Circuit unit 28a, 28b Cooling fan 29a, 29b Substrate holder 31 Outline 34a, 34b, 34c, 34d Heating coil base 35a, 35b, 35c, 35d Heating coils 36a, 36b, 36c, 36d Coil base support plate 37 Spring fixing base 38 Coil spring 39 Holding base 40 Support plate hole 41 Coil spring contact portion 42 Engaging claw 43 First engaging member 44 Second engaging member 45 Heating coil base hole 46 Spacer 47 Inclined part 48 Upper end part 49 Root part 50 Side support part d1 Distance between flange part outside and support plate hole inside d2 Distance between engagement claw outside and side support part inside
22 トッププレート
26a、26b、26c、26d 加熱コイルユニット
27a、27b 回路ユニット
28a、28b 冷却ファン
29a、29b 基板保持台
31 外郭
34a、34b、34c、34d 加熱コイルベース
35a、35b、35c、35d 加熱コイル
36a、36b、36c、36d コイルベース支持板
37 バネ固定台
38 コイルバネ
39 保持台
40 支持板孔
41 コイルバネ当接部
42 係合爪
43 第1の係合部材
44 第2の係合部材
45 加熱コイルベース孔
46 スペーサ
47 傾斜部
48 上端部
49 根元部
50 側面保持部
d1 フランジ部外側~支持板孔内側間距離
d2 係合爪外側~側面保持部内側間距離 21
Claims (14)
- 本体の上面に鍋など被加熱調理具を載置するトッププレートと、
前記トッププレートの下方に位置する略箱状の外郭と、
前記外郭のケース内部に配置した加熱コイルユニットとを備え、
前記加熱コイルユニットは、
加熱コイルと、
前記加熱コイルを載置保持する加熱コイルベースと、
前記加熱コイルベースを固定して支持するコイルベース支持板とを備え、
前記加熱コイルユニットの重量が前記外郭の底面に作用するように前記コイルベース支持板を鉛直方向に支持する弾性体と、
前記コイルベース支持板または前記加熱コイルベースの端縁部分に形成された貫通孔に対して鉛直方向に挿通される係合部を有する保持台とをさらに備え、
前記保持台が前記外郭の側面に固定され、挿通状態にて前記係合部に対する前記貫通孔の鉛直方向の移動が許容され、前記加熱コイルユニットが鉛直方向に移動可能に水平方向に位置決めされる、誘導加熱調理器。 A top plate for placing a cooking utensil such as a pan on the upper surface of the main body;
A substantially box-shaped outer shell located below the top plate;
A heating coil unit disposed inside the outer case,
The heating coil unit is
A heating coil;
A heating coil base for mounting and holding the heating coil;
A coil base support plate for fixing and supporting the heating coil base;
An elastic body that supports the coil base support plate in a vertical direction so that the weight of the heating coil unit acts on the bottom surface of the outer shell;
A holding base having an engaging portion that is inserted in a vertical direction with respect to a through-hole formed in an edge portion of the coil base support plate or the heating coil base;
The holding stand is fixed to the side surface of the outer shell, and the through hole is allowed to move in the vertical direction with respect to the engaging portion in the inserted state, and the heating coil unit is positioned in the horizontal direction so as to be movable in the vertical direction. , Induction heating cooker. - 前記保持台の前記係合部は多角形状の断面形状を有し、前記コイルベース支持板または前記加熱コイルベースの前記貫通孔の内周面と前記係合部の外周面との間に、互いに接触しない程度の隙間が設けられている、請求項1に記載の誘導加熱調理器。 The engaging portion of the holding base has a polygonal cross-sectional shape, and the coil base support plate or the heating coil base has an inner peripheral surface of the through hole and an outer peripheral surface of the engaging portion. The induction heating cooker according to claim 1, wherein a gap that does not contact is provided.
- 前記保持台の前記係合部は水平方向における一方向よりも他の一方向に長い断面形状を有し、前記コイルベース支持板または前記加熱コイルベースの前記貫通孔の内周面と前記係合部の外周面との間に、互いに接触しない程度の隙間が設けられている、請求項1に記載の誘導加熱調理器。 The engagement portion of the holding base has a cross-sectional shape that is longer in one direction than one direction in the horizontal direction, and the engagement with the inner peripheral surface of the through hole of the coil base support plate or the heating coil base The induction heating cooker according to claim 1, wherein a gap that does not contact each other is provided between the outer peripheral surface of each part.
- 前記本体内に複数の加熱コイルユニットが配置され、前記外郭に固定した前記保持台は1つの前記加熱コイルユニットに対し少なくとも1つ設けられ、
隣接する前記加熱コイルユニット同士を係合して、水平方向の相対移動を規制する係合部材が、隣接する前記加熱コイルユニットの間に配置され、
前記保持台と前記係合部材とにより、前記複数の加熱コイルユニットが水平方向に位置決めされる、請求項1から3のいずれか1項に記載の誘導加熱調理器。 A plurality of heating coil units are arranged in the main body, and at least one holding table fixed to the outer shell is provided for one heating coil unit,
An engaging member that engages adjacent heating coil units and restricts relative movement in the horizontal direction is disposed between the adjacent heating coil units,
The induction heating cooker according to any one of claims 1 to 3, wherein the plurality of heating coil units are positioned in a horizontal direction by the holding base and the engagement member. - 前記外郭に固定した前記保持台、および隣接する前記加熱コイルユニットの間に配置された前記係合部材が電気絶縁材料で形成されている、請求項4に記載の誘導加熱調理器。 The induction heating cooker according to claim 4, wherein the holding base fixed to the outer shell and the engaging member disposed between the adjacent heating coil units are formed of an electrically insulating material.
- 前記保持台または前記加熱コイルベースが樹脂またはゴム材料で形成されている、請求項1から5のいずれか1項に記載の誘導加熱調理器。 The induction heating cooker according to any one of claims 1 to 5, wherein the holding table or the heating coil base is formed of a resin or a rubber material.
- 前記保持台の前記係合部は、前記貫通孔に挿入されて鉛直方向に延在するとともに、根本部分よりも先端部分が細くなるように傾斜面が形成されている、請求項1から6のいずれか1項に記載の誘導加熱調理器。 The engaging portion of the holding base is inserted into the through hole and extends in the vertical direction, and an inclined surface is formed so that a tip portion is thinner than a root portion. The induction heating cooking appliance of any one of Claims.
- 前記加熱コイルユニットにおいて、前記コイルベース支持板の下面が平坦面を有し、前記平坦面に対して複数の前記弾性体が当接され、前記加熱コイルおよび前記加熱コイルベースの重量が前記コイルベース支持板の下面にて前記弾性体を介して支持される、請求項1から7のいずれか1項に記載の誘導加熱調理器。 In the heating coil unit, a lower surface of the coil base support plate has a flat surface, a plurality of the elastic bodies are in contact with the flat surface, and the weight of the heating coil and the heating coil base is determined by the coil base. The induction heating cooker of any one of Claim 1 to 7 supported via the said elastic body in the lower surface of a support plate.
- 前記コイルベース支持板は、前記加熱コイルベースを固定して支持する平面部と、前記平面部の端縁部分に配置された側面部とを有し、
前記コイルベース支持板の前記平面部に前記貫通孔が形成され、
前記保持台は、前記コイルベース支持板の前記側面部と平行な当接面を有する側面保持部を有し、
前記コイルベース支持板の前記平面部が水平状態にて、前記側面部と前記当接面との間に互いに接触しない程度の隙間が形成され、
前記コイルベース支持板の前記平面部が水平方向に対して傾斜した状態にて、前記側面部が前記当接面に当接して、前記平面部の傾斜が規制される、請求項1から8のいずれか1項に記載の誘導加熱調理器。 The coil base support plate has a flat surface portion that fixes and supports the heating coil base, and a side surface portion that is disposed at an edge portion of the flat surface portion,
The through hole is formed in the planar portion of the coil base support plate;
The holding table has a side surface holding portion having a contact surface parallel to the side surface portion of the coil base support plate,
In the horizontal state of the flat portion of the coil base support plate, a gap is formed between the side surface portion and the contact surface so as not to contact each other,
The state according to claim 1, wherein the side surface portion comes into contact with the contact surface in a state where the flat surface portion of the coil base support plate is inclined with respect to a horizontal direction, and the inclination of the flat surface portion is restricted. The induction heating cooking appliance of any one of Claims. - 前記本体内に複数の加熱コイルユニットが配置され、
前記コイルベース支持板は、前記加熱コイルベースを固定して支持する平面部と、前記平面部の端縁部分に配置された側面部とを有し、
前記複数の加熱コイルユニットのうちの少なくとも1つの加熱コイルユニットの前記コイルベース支持板の前記平面部に前記貫通孔が形成されて、前記保持台の前記係合部が挿通され、
隣接する前記加熱コイルベース支持板の前記側面部を互いに離間させながらそれぞれの前記側面部に係合して、隣接する前記加熱コイルユニット同士の水平方向の相対移動を規制する係合部材をさらに備え、前記係合部材が電気絶縁材料により形成されている、請求項1に記載の誘導加熱調理器。 A plurality of heating coil units are arranged in the main body,
The coil base support plate has a flat surface portion that fixes and supports the heating coil base, and a side surface portion that is disposed at an edge portion of the flat surface portion,
The through hole is formed in the flat portion of the coil base support plate of at least one of the plurality of heating coil units, and the engaging portion of the holding base is inserted;
An engagement member that engages with each of the side surfaces while separating the side surfaces of the adjacent heating coil base support plates from each other and restricts relative movement in the horizontal direction between the adjacent heating coil units is further provided. The induction heating cooker according to claim 1, wherein the engaging member is made of an electrically insulating material. - 前記トッププレートの下面と前記係合部材との間に緩衝部材が配置されている、請求項10に記載の誘導加熱調理器。 The induction heating cooker according to claim 10, wherein a buffer member is disposed between a lower surface of the top plate and the engagement member.
- 前記本体内に複数の加熱コイルユニットが配置され、
前記コイルベース支持板は、前記加熱コイルベースを固定して支持する平面部と、前記平面部の端縁部分に配置された側面部とを有し、
前記複数の加熱コイルユニットのうちの少なくとも1つの加熱コイルユニットの前記コイルベース支持板の前記平面部に前記貫通孔が形成されて、前記保持台の前記係合部が挿通され、
隣接する前記加熱コイルベース支持板の前記側面部を互いに離間させて互いの接触を防止するように、前記側面部の間に配置されたスペーサをさらに備え、前記スペーサが電気絶縁材料により形成されている、請求項1に記載の誘導加熱調理器。 A plurality of heating coil units are arranged in the main body,
The coil base support plate has a flat surface portion that fixes and supports the heating coil base, and a side surface portion that is disposed at an edge portion of the flat surface portion,
The through hole is formed in the flat portion of the coil base support plate of at least one of the plurality of heating coil units, and the engaging portion of the holding base is inserted;
A spacer disposed between the side surfaces so as to prevent the side surfaces of the adjacent heating coil base support plates from being separated from each other to prevent mutual contact; and the spacer is formed of an electrically insulating material. The induction heating cooker according to claim 1. - 前記スペーサは前記加熱コイルベースと一体に形成されている、請求項12に記載の誘導加熱調理器。 The induction heating cooker according to claim 12, wherein the spacer is formed integrally with the heating coil base.
- 加熱コイルユニットの下方に位置し、前記加熱コイルユニットへ高周波電流の供給を行う制御ユニットと、
前記制御ユニットに冷却風を供給する冷却ファンとを備え、
前記制御ユニットは、
スイッチング素子を有する制御回路と、
前記制御回路を覆い、前記冷却ファンよりの冷却風を導いて前記スイッチング素子の冷却を促進するダクトとを備え、
前記ダクトは、隣接する加熱コイルベース支持板の間に配置される壁を有し、前記壁がスペーサとして機能する、請求項12に記載の誘導加熱調理器。 A control unit located below the heating coil unit and supplying a high-frequency current to the heating coil unit;
A cooling fan for supplying cooling air to the control unit,
The control unit is
A control circuit having a switching element;
A duct that covers the control circuit and guides cooling air from the cooling fan to promote cooling of the switching element;
The induction heating cooker according to claim 12, wherein the duct has a wall disposed between adjacent heating coil base support plates, and the wall functions as a spacer.
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WO2014135425A1 (en) * | 2013-03-08 | 2014-09-12 | Electrolux Appliances Aktiebolag | Induction hob |
EP3048860A4 (en) * | 2013-09-19 | 2016-07-27 | Panasonic Ip Man Co Ltd | INDUCTION COOKER |
EP3379900A1 (en) * | 2017-03-24 | 2018-09-26 | E.G.O. ELEKTRO-GERÄTEBAU GmbH | Hotplate |
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JP2009059489A (en) * | 2007-08-30 | 2009-03-19 | Panasonic Corp | Electromagnetic induction heating cooker |
JP2010278027A (en) * | 2006-02-21 | 2010-12-09 | Mitsubishi Electric Corp | Induction heating cooker |
JP2012054128A (en) * | 2010-09-02 | 2012-03-15 | Panasonic Corp | Induction heating cooker |
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JP2010278027A (en) * | 2006-02-21 | 2010-12-09 | Mitsubishi Electric Corp | Induction heating cooker |
JP2009059489A (en) * | 2007-08-30 | 2009-03-19 | Panasonic Corp | Electromagnetic induction heating cooker |
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WO2014135425A1 (en) * | 2013-03-08 | 2014-09-12 | Electrolux Appliances Aktiebolag | Induction hob |
CN105027668A (en) * | 2013-03-08 | 2015-11-04 | 伊莱克斯家用电器股份公司 | Induction hob |
AU2014224800B2 (en) * | 2013-03-08 | 2018-04-12 | Electrolux Appliances Aktiebolag | Induction hob |
EP3048860A4 (en) * | 2013-09-19 | 2016-07-27 | Panasonic Ip Man Co Ltd | INDUCTION COOKER |
EP3379900A1 (en) * | 2017-03-24 | 2018-09-26 | E.G.O. ELEKTRO-GERÄTEBAU GmbH | Hotplate |
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