WO2012100379A1 - Magnetic-variation type electrical permanent-magnetic chuck - Google Patents
Magnetic-variation type electrical permanent-magnetic chuck Download PDFInfo
- Publication number
- WO2012100379A1 WO2012100379A1 PCT/CN2011/000161 CN2011000161W WO2012100379A1 WO 2012100379 A1 WO2012100379 A1 WO 2012100379A1 CN 2011000161 W CN2011000161 W CN 2011000161W WO 2012100379 A1 WO2012100379 A1 WO 2012100379A1
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- WO
- WIPO (PCT)
- Prior art keywords
- magnetic
- grooves
- adsorption
- degaussing
- permanent magnet
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/15—Devices for holding work using magnetic or electric force acting directly on the work
- B23Q3/154—Stationary devices
- B23Q3/1546—Stationary devices using permanent magnets
Definitions
- the invention relates to a magnetic differential type permanent magnetic chuck, in particular to a magnetic difference type permanent magnetic chuck with a degaussing function.
- magnetic differential electric permanent magnet chucks are often used to attract magnetically conductive soft magnetic workpieces for fixing workpieces and processing workpieces.
- FIG. 1 is a schematic plan view of a rectangular-shaped magnetic difference type permanent magnetic chuck
- FIG. 2 is a schematic plan view of a disk-shaped magnetic difference type permanent magnetic chuck
- FIG. 3 is a pair of rectangles.
- FIG. 4 is a magnetic differential type permanent magnetic chuck 10 in the shape of a rectangular body.
- FIG. 5 is a schematic cross-sectional view, taken along line II of Fig. 2, of the magnetic differential type electric permanent magnet chuck 20 in a state in which the disk-shaped magnetic differential type permanent magnet chuck 20 is magnetically placed
- Fig. 6 is a view A schematic cross-sectional view of the magnetic differential type permanent magnetic chuck 20 in a state in which the disk-shaped magnetic differential type permanent magnet chuck 20 is demagnetized is taken along line II of FIG.
- the rectangular-shaped magnetic differential type permanent magnet chuck 10 includes a soft magnetic integral base 101 and a plurality of magnetic attraction means 103.
- the susceptor 101 is made of a soft magnetic metal such as iron or an iron-based soft magnetic alloy, and the susceptor 101 has an adsorption plane 1011 and a plurality of grooves 102.
- the adsorption plane 1011 has a rectangular shape.
- a plurality of grooves 102 are recessed from the adsorption plane 1011 toward the inside of the susceptor 101, and a plurality of grooves 102 are formed in the susceptor 101 spaced apart from each other along the long sides of the rectangular-shaped adsorption plane 1011.
- a plurality of magnetic adsorption devices 103 are used to magnetically adsorb the workpiece 5 to the adsorption plane 1011.
- Each of the plurality of magnetic attraction means 103 is each accommodated in each of the plurality of grooves 102, so that the plurality of magnetic attraction means 103 are disposed in the base 101 at intervals from each other.
- Each of the plurality of magnetic attraction means 103 includes a reversible magnet 1031 (indicated by a broken line in Fig. 1), a magnetic attraction coil 1032 (indicated by a thick dotted line in Fig. 1), a soft magnetic core 1033, and a plurality of permanent magnets. Magnetic steel 1034.
- the reversible magnetic steel 1031 is made of a high remanence soft magnetic magnet such as an AlNiCo alloy, and its magnetization direction can be obtained by a magnetic adsorption coil 1032. change.
- the permanent magnet is made of a permanent magnet such as NdFeB (NdFeB) (a material having a high remanence and a coercive force greater than AlNiO).
- the reversible magnetic steel is fixedly disposed at the bottom of the groove, and the bottom surface of the reversible magnetic steel is in contact with the bottom of the concave groove.
- the magnetic adsorption coil is disposed around the circumferential side of the reversible magnetic steel such that the magnetic attraction coil can change the direction of magnetization of the magnetically absorbing coil to change the magnetization direction of the reversible magnetic steel toward the adsorption plane or away from the adsorption plane.
- the soft magnetic core is made of a soft magnetic metal such as iron or an iron-based soft magnetic alloy.
- the soft magnetic core and the reversible magnetic steel are fixedly disposed in the groove, the bottom surface of the soft magnetic core is in contact with the top surface of the reversible magnetic steel, and the top surface of the soft magnetic core is coplanar with the adsorption plane.
- a plurality of permanent magnets are housed in a permanent magnet receiving groove formed between the circumferential side of the soft magnetic core and the inner side of the groove, and the same magnetic poles of the plurality of permanent magnets face the circumferential side of the soft magnetic core.
- the permanent magnet housing groove has a rectangular ring shape; the portion of the permanent magnet housing groove corresponding to the two long sides of the rectangular ring shape is two long groove portions.
- a plurality of permanent magnets are housed in the two long groove portions. The two long groove portions extend in a direction parallel to the short side of the rectangular adsorption surface.
- the disc-shaped magnetic differential type permanent magnet chuck comprises a soft magnetic integral base and a plurality of magnetic adsorption means.
- the susceptor is made of a soft magnetic metal such as iron or an iron-based soft magnetic alloy, and the susceptor has an adsorption plane and a plurality of grooves.
- the adsorption plane is circular.
- a plurality of grooves are recessed from the adsorption plane toward the inside of the base, and a plurality of grooves are formed in the base in a circumferential direction of the circular adsorption surfaces.
- each of the plurality of magnetic adsorption means being each accommodated in each of the plurality of grooves, such that the plurality of magnetic adsorption means are arranged at intervals in the base In the seat.
- Each of the plurality of magnetic adsorption devices includes a reversible magnet (indicated by a broken line in the drawing), a magnetic attraction coil (indicated by a thick dotted line in the drawing), a soft magnetic core, and a plurality of permanent magnets.
- the reversible magnetic steel is fixedly disposed at the bottom of the groove, and the bottom surface of the reversible magnetic steel is in contact with the bottom of the groove.
- the magnetic adsorption coil is disposed around the circumferential side of the reversible magnetic steel, so that the magnetic adsorption coil can change the direction of the current of the magnetic adsorption coil to change the magnetization direction of the reversible magnetic steel to the adsorption plane or away from the adsorption plane.
- the soft magnetic core is made of soft magnetic metal. , such as iron or iron-based soft magnetic alloys.
- the soft magnetic core and the reversible magnetic steel are fixedly disposed in the groove, and the bottom surface of the soft magnetic core is in contact with the top surface of the reversible magnetic steel, and the top surface of the soft magnetic core is coplanar with the adsorption plane.
- a plurality of permanent magnets are housed in a permanent magnet accommodating groove formed between a circumferential side surface of the soft magnetic core and an inner side surface of the groove, and the same magnetic poles of the plurality of permanent magnets face the circumferential side of the soft magnetic core.
- each of the permanent magnet accommodating grooves includes two radial groove portions extending in the radial direction of the susceptor in the shape of a disk. Multiple permanent magnets are housed in two radial slots Part of it.
- the closed line with arrows in Figures 3 and 4 schematically represents the distribution of the magnetic field.
- the N poles of the plurality of permanent magnets 1034 face the soft magnetic 1033.
- the magnetic attraction coil 1032 is supplied with a forward current, for example, a forward current of more than 1 second, so that the reversible magnet 1031 is magnetized to N.
- the pole faces the adsorption surface 1011 (here, preferably, the reversible magnet 1031 is saturated and magnetized), and then the magnetic attraction coil 1032 is deenergized. Since the N pole of the reversible magnet 1031 having the remanence after magnetization and the N pole of the permanent magnet 1034 are both directed toward the soft magnetic core 1033, the magnetic field is exposed from the adsorption plane 1011 through the soft magnetic core 1033, and the magnetic differential type permanent magnetic chuck 10 exhibits magnetism to the outside, thereby adsorbing the soft magnetic workpiece 5 to the adsorption plane 1011. As shown in FIG.
- the magnetic attraction coil 1032 is supplied with a reverse current, for example, a reverse current of 1 second or more, so that the reversible magnet 1031 is magnetized to the N pole. Deviating from the adsorption surface 1011 (here, preferably, the reversible magnetic steel 1031 is saturated and magnetized), and then the magnetic attraction coil 1032 is deenergized. At this time, the magnetic field generated by the permanent magnet 1034 and the magnetic field generated by the reversible magnet 1031 having the remanence after magnetization are coupled to each other in the susceptor 101 and the soft magnetic core 1033 to form a magnetic short circuit. At this time, the reversible magnet 1031 is generated.
- a reverse current for example, a reverse current of 1 second or more
- the total magnetic flux of the magnetic field i.e., the magnetic flux passing through the end face of the N pole of the reversible magnet 1031
- the total magnetic flux of the magnetic field generated by the permanent magnet 1034 i.e., the magnetic flux passing through the end face of the N pole of each permanent magnet 1034
- the sum of the sums is equal, so that the superimposed magnetic fields of the two are not exposed from the susceptor 101, and the magnetic differential type electric permanent magnet chuck 10 does not exhibit magnetism to the outside.
- the workpiece 5 is no longer adsorbed by the differential magnetic permanent magnet chuck 10.
- the disk-shaped magnetic differential type permanent magnetic chuck 20 shown in Fig. 2 has an operation of adsorbing and desorbing the workpiece 5 similarly to that of the rectangular-shaped magnetic differential type permanent magnet chuck 10.
- the operation of adsorbing and desorbing the workpiece 5 by the disc-shaped magnetic difference type permanent magnet chuck 20 will be described with reference to Figs. 5 and 6, i.e., the magnetic and magnetic demagnetization of the disc-shaped magnetic differential type permanent magnet chuck 20 is performed. process.
- the closed line with arrows in Figures 5 and 6 schematically represents the distribution of the magnetic field.
- the N poles of the plurality of permanent magnets 2034 face the soft magnetic 2033.
- the magnetic attraction coil 2032 is supplied with a forward current, for example, a forward current of 1 second or more, so that the reversible magnetic steel 2031 is magnetized to N.
- the pole faces the adsorption surface 2011 (here, preferably, the reversible magnet 2031 is saturated and magnetized), and then the magnetic attraction coil 2032 is deenergized.
- the magnetic field is exposed from the adsorption plane 2011 through the soft magnetic core 2033, and the magnetic differential type permanent magnetic chuck 20 exhibits magnetism to the outside, thereby adsorbing the soft magnetic workpiece 5 to the adsorption plane 2011.
- the magnetic differential type permanent magnetic chuck 20 is demagnetized, the magnetic attraction coil 2032 is supplied with a reverse current, for example, a reverse current of 1 second or more, so that the reversible magnetic steel 2031 is magnetized to the N pole.
- Deviating from the adsorption surface 2011 (here, preferably reversible
- the magnetic steel 2031 is magnetized by saturation, and then the magnetic attraction coil 2032 is de-energized.
- the magnetic field generated by the permanent magnet 2034 and the magnetic field generated by the reversible magnetic steel 2031 having the remanence after magnetization are coupled to each other in the susceptor 201 and the soft magnetic core 2033 to form a magnetic short circuit.
- the reversible magnetic steel 2031 is generated.
- the total magnetic flux of the magnetic field i.e., the magnetic flux passing through the end face of the N pole of the reversible magnetic steel 2031
- the total magnetic flux of the magnetic field generated by the permanent magnet 2034 i.e., the magnetic flux passing through the end face of each permanent magnet 2034
- the sum is equal, so that the superimposed magnetic fields of the two are not exposed from the susceptor 201, and the magnetic differential type permanent magnet chuck 20 does not exhibit magnetism to the outside. Thereby the workpiece 5 is no longer adsorbed by the magnetic differential type permanent magnetic chuck 20.
- the workpiece is made of a high remanence material such as high carbon steel, it is magnetized when the workpiece is attracted to the magnetic differential type permanent magnet chuck by magnetizing the magnetic differential type permanent magnet chuck. After demagnetization of the magnetic differential type permanent magnet chuck, the workpiece will still adsorb to the adsorption plane due to its own remanence, which makes it difficult to remove the workpiece from the adsorption plane.
- An object of the present invention is to provide a magnetic differential type electric permanent magnet chuck having a function of demagnetizing a workpiece so that residual magnetism in a workpiece made of a high remanence material can be Eliminated, making it easy to remove the workpiece from the adsorption plane.
- a magnetic differential type permanent magnet chuck comprising: a soft magnetic base, the base has an adsorption plane; and a plurality of magnetic adsorption devices for magnetically adsorbing the workpiece on the adsorption plane, the plurality of The magnetic adsorption devices are arranged in a pedestal arrangement with each other; and a plurality of degaussing devices for eliminating residual magnetism in the workpiece, each of the plurality of degaussing devices being arranged along the direction of the magnetic adsorption device Each of the plurality of magnetic adsorption devices is sequentially disposed adjacent to each other in the susceptor.
- the base has a plurality of grooves, the plurality of grooves are recessed from the adsorption plane toward the inside of the base, and the plurality of grooves are formed in the base at intervals; each of the plurality of magnetic adsorption devices Accommodated in each of the plurality of grooves, the plurality of magnetic attraction means are disposed in the susceptor spaced apart from each other.
- each of the plurality of magnetic adsorption devices comprises: a reversible magnetic steel, the reversible magnetic steel is fixedly disposed at the bottom of the groove, and the bottom surface of the reversible magnetic steel is in contact with the bottom of the groove; the magnetic adsorption coil, the magnetic adsorption coil surrounds The circumferential side of the reversible magnetic steel is arranged such that the magnetic attraction coil changes the direction of the current of the magnetic adsorption coil to change the magnetization direction of the reversible magnetic steel to the adsorption plane or away from the adsorption plane; the soft magnetic core, the soft magnetic core and the reversible magnetic steel stack Fixedly disposed in the groove, the bottom surface of the soft magnetic core is in contact with the top surface of the reversible magnetic steel, and the top surface of the soft magnetic core is coplanar with the adsorption plane, and a plurality of permanent magnets, a plurality of permanent magnets are accommodated in the soft In the permanent magnet accommodating groove formed between
- the pedestal has a rectangular shape
- the adsorption plane has a rectangular shape
- the plurality of grooves are formed in the pedestal along the longitudinal direction of the rectangular adsorption surface; when viewed from the side of the adsorption plane, permanent
- the magnetic steel receiving groove has a rectangular ring shape
- the permanent magnet steel receiving groove corresponding to the two long sides of the rectangular ring has two long groove portions
- the two long groove portions are along a short side parallel to the rectangular adsorption surface a direction extending; at intervals of the pedestals between two adjacent grooves among the plurality of grooves, respectively provided with adjacent two long groove portions respectively communicating adjacent two permanent magnet accommodating grooves
- the two communicating grooves at the opposite ends make the two communicating grooves and the adjacent two long groove portions of the adjacent two permanent magnet receiving grooves constitute the degaussing coil receiving groove.
- the base is in the shape of a disk, and the adsorption plane is circular; each permanent magnet receiving groove comprises two radial groove portions extending radially along the base of the disk shape;
- the circumferential direction of the circular adsorption surface is formed in the pedestal in a spaced relationship with each other; at the interval of the pedestal between the two adjacent grooves among the plurality of grooves, two permanent adjacent to each other are provided
- Two communication grooves at opposite ends of the adjacent two radial groove portions of the magnetic steel accommodating groove, such that the two communication grooves and the adjacent two permanent magnetic steel accommodating grooves are adjacent to the two radial grooves Part of the degaussing coil receiving groove is formed.
- the two adjacent degaussing devices of the plurality of degaussing devices have opposite polarities on the side of the adsorption plane.
- the soft magnetic core is an iron core.
- the permanent magnet accommodating groove and the degaussing coil accommodating groove are filled with epoxy resin to be flush with the adsorption plane.
- Fig. 1 is a schematic plan view showing a magnetic differential type permanent magnetic chuck 10 having a rectangular body shape.
- FIG. 2 is a schematic plan view of a disk-shaped magnetic differential type permanent magnetic chuck 20 .
- Fig. 3 is a schematic side cross-sectional view showing the magnetic differential type permanent magnetic chuck 10 in a state in which the magnetic differential type permanent magnetic chuck 10 of a rectangular shape is magnetized.
- Fig. 4 is a schematic side cross-sectional view showing the magnetic difference type electric permanent magnet chuck 10 in a state in which the rectangular magnetic differential type permanent magnetic chuck 10 is demagnetized.
- Fig. 5 is a schematic cross-sectional view, taken along line I-I of Fig. 2, of the magnetic differential type permanent magnetic chuck 20 in a state in which the disk-shaped magnetic differential type permanent magnet chuck 20 is magnetic.
- Figure 6 is a view showing the edge of the magnetic difference type permanent magnetic chuck 20 in a state in which the disk-shaped magnetic difference type permanent magnetic chuck 20 is demagnetized.
- Fig. 7 is a schematic plan view showing a rectangular-shaped magnetic differential type permanent magnet chuck 1 according to a first embodiment of the present invention.
- Fig. 8 is a schematic side cross-sectional view showing a rectangular-shaped magnetic differential type permanent magnet chuck 1 according to a first embodiment of the present invention.
- Fig. 9 is a schematic plan view of a disk-shaped magnetic differential type permanent magnetic chuck 2 according to a second embodiment of the present invention.
- Fig. 10 is a schematic cross-sectional view, taken along line II - II of Fig. 7, of the disk-shaped magnetic differential type permanent magnetic chuck 2 according to the second embodiment of the present invention. detailed description
- the invention provides a magnetic difference type electric permanent magnet chuck, comprising: a soft magnetic base, the base has an adsorption plane; a plurality of magnetic adsorption devices for magnetically adsorbing the workpiece on the adsorption plane, and the plurality of magnetic adsorption devices are spaced apart from each other Arranged in the susceptor; and a plurality of degaussing devices for eliminating residual magnetism in the workpiece, each of the plurality of degaussing devices being respectively associated with the plurality of magnetic absorbing devices in a direction in which the magnetic absorbing devices are arranged Each of them is sequentially disposed adjacent to each other in the susceptor.
- FIG. 7 and 8 show a magnetic differential type permanent magnetic chuck 1 according to a first embodiment of the present invention.
- Fig. 7 is a schematic plan view showing a rectangular-shaped magnetic differential type permanent magnet chuck 1 according to a first embodiment of the present invention.
- Fig. 8 is a schematic side sectional view showing a magnetic differential type permanent magnetic chuck 1 according to a first embodiment of the present invention.
- the rectangular-shaped magnetic differential type permanent magnet chuck 1 comprises a soft magnetic integral base 11 and a plurality of magnetic attraction means 13.
- the susceptor 11 is made of a soft magnetic metal such as iron or an iron-based soft magnetic alloy, and the susceptor 11 has an absorbing plane 111 and a plurality of grooves 12.
- the adsorption plane 111 has a rectangular shape.
- a plurality of grooves 12 are recessed from the adsorption plane 111 toward the inside of the susceptor 11, and a plurality of grooves 12 are formed in the susceptor 11 so as to be spaced apart from each other along the long sides of the rectangular-shaped adsorption plane 111.
- a plurality of magnetic adsorption devices 13 are used to magnetically adsorb the workpiece 5 to the adsorption plane 111.
- Each of the plurality of magnetic attraction means 13 is accommodated in each of the plurality of grooves 12, so that the plurality of magnetic attraction means 13 are disposed in the base 11 at intervals.
- Each of the plurality of magnetic attraction means 13 includes a reversible magnet 131 (indicated by a broken line in Fig. 7), a magnetic attraction coil 132 (indicated by a thick dotted line in Fig. 7), a soft magnetic core 133, and a plurality of permanent magnets.
- Magnetic steel 134 Reversible magnetic steel 131 example As made of an AlNiCo alloy, the magnetization direction thereof can be changed by the magnetic attraction coil 132.
- the permanent magnet 134 is made of a permanent magnet such as NdFeB.
- the reversible magnet 131 is fixedly disposed at the bottom of the recess 12, and the bottom surface of the reversible magnet 131 is in contact with the bottom of the recess 12.
- the magnetic attraction coil 132 is disposed around the circumferential side of the reversible magnet 131 such that the magnetic attraction coil 132 can change the direction of magnetization of the reversible magnet 131 to or toward the adsorption plane 111 by changing the direction of the current of the magnetic attraction coil 132.
- the soft magnetic core 133 is made of a soft magnetic metal such as iron or an iron-based soft magnetic alloy.
- the soft magnetic core 133 and the reversible magnetic steel 131 are fixedly disposed in the groove 12, and the bottom surface of the soft magnetic core 133 is in contact with the top surface of the reversible magnetic steel 131, and the top surface of the soft magnetic core 133 is coplanar with the adsorption plane 111.
- a plurality of permanent magnets 134 are housed in the permanent magnet receiving groove 121 formed between the circumferential side surface of the soft magnetic core 133 and the inner side surface of the groove 12, and the N poles of the plurality of permanent magnets 134 face the soft magnetic core 133.
- a plurality of permanent magnets 134 are housed in the two long groove portions. The two long groove portions extend in a direction parallel to the short side of the rectangular adsorption surface 111.
- the magnetic differential type permanent magnet chuck 1 further includes a plurality of degaussing means 14 (indicated by thick broken lines in Fig. 7), and a plurality of degaussing means 14 are used for eliminating Residual magnetism in the workpiece 5, each of the plurality of degaussing devices 14 is disposed in the susceptor 11 in a row adjacent to each of the plurality of magnetic attraction devices 13 in the direction in which the magnetic attraction devices 13 are arranged.
- each of the plurality of degaussing devices 14 includes a degaussing coil 141 that is accommodated at a space of the susceptor 11 disposed between two adjacent ones of the plurality of grooves 12 The degaussing coil is accommodated in the groove 15.
- adjacent two of the adjacent two permanent magnet accommodating grooves 121 are respectively provided.
- the two communication grooves 151 at the opposite ends of the long groove portion are such that the two communication grooves 151 and the adjacent two long groove portions of the adjacent two permanent magnet steel accommodating grooves 121 constitute the degaussing coil accommodating groove 15.
- the degaussing coil 141 housed in the degaussing coil accommodating groove 15 and the portion 142 of the susceptor 11 surrounded by it constitute an electromagnet that demagnetizes the workpiece 5.
- the permanent magnet housing groove 121 and the degaussing coil receiving groove 15 are filled with epoxy resin to be flush with the adsorption flat surface 11.
- the operation of the magnetic difference type permanent magnetic chuck 1 of the present embodiment for adsorbing and desorbing the workpiece 5 is the same as that of the conventional magnetic differential type permanent magnet chuck 10, and will not be described here.
- the magnetic differential type electric permanent magnet chuck 1 of the present embodiment is detached from the workpiece 5, that is, the magnetic difference type electric permanent magnet chuck 1 is in a demagnetized state (the magnetic field of the permanent magnet 134 and the magnetization have remaining When the magnetic field generated by the magnetic reversible magnet 131 is coupled to each other in the susceptor 11 and the soft magnetic core 133, and the superimposed magnetic field of the two is not exposed from the susceptor 11,)
- the portion 142 of the susceptor 11 surrounded by the degaussing coil 141 is not saturated with magnetization. That is, before the demagnetization process of the workpiece 5, the portion 142 of the susceptor 11 surrounded by the degaussing coil 141 is not saturably magnetized in the demagnetized state of the magnetic differential type permanent magnet chuck 1.
- the workpiece 5 is made of a high remanence material such as high carbon steel
- the degaussing coil 141 is applied with an oscillating current whose amplitude is gradually attenuated, thereby generating a gradually attenuating oscillating magnetic field, and demagnetizing the workpiece 5.
- the two adjacent degaussing devices 14 of the plurality of degaussing devices 14 have opposite polarities on the side of the adsorption plane 11.
- the polarities of the two adjacent degaussing devices 14 of the plurality of degaussing devices 14 on the side of the adsorption plane 11 are opposite, the magnetic flux generated by the magnetic fields generated by the adjacent two degaussing devices 14 of the plurality of degaussing devices 14 on the side of the adsorption plane 11
- the absolute values are substantially equal, so that the degaussing magnetic field generated by one of the two adjacent degaussing devices 14 can be demagnetized from the side of the adsorption plane 11 thereof via the workpiece 5 and the other of the two adjacent degaussing devices 14.
- the magnetic field is coupled such that the workpiece 5 is magnetized by such a demagnetizing field.
- the polarities of the two adjacent degaussing devices 14 of the plurality of degaussing devices 14 on the side of the adsorption plane 11 are opposite, the magnetic flux generated by the two degaussing devices 14 of the plurality of degaussing devices 14 on the side of the adsorption plane 11
- the absolute values are substantially equal, so that the magnetic fields generated by the two adjacent degaussing devices 14 of the plurality of degaussing devices 14 can be coupled to each other without substantially passing through the magnetic adsorption device 13, and thus substantially not passing through the reversible magnet 131.
- the magnetization state of the reversible magnet 131 is not substantially affected.
- the oscillating current whose amplitude of the degaussing coil 141 is gradually attenuated is reduced to zero, the workpiece 5 is subjected to an oscillating demagnetizing magnetic field whose amplitude is gradually attenuated, whereby the workpiece 5 is demagnetized. Thereby the workpiece 5 can be easily taken away from the adsorption plane 111.
- FIG. 9 and 10 show a magnetic differential type permanent magnetic chuck 2 according to a second embodiment of the present invention.
- Fig. 9 is a schematic plan view showing a disk-shaped magnetic differential type permanent magnetic chuck 2 according to a second embodiment of the present invention.
- Fig. 10 is a schematic cross-sectional view, taken along line ⁇ - II of Fig. 9, of the disc-shaped magnetic differential type electric permanent magnet chuck 2 according to the second embodiment of the present invention.
- the disk-shaped magnetic differential type permanent magnet chuck 2 includes a soft magnetic integral base 21 and a plurality of magnetic attraction means 23.
- the susceptor 21 is made of a soft magnetic metal such as iron or an iron-based soft magnetic alloy, and the susceptor 21 has an adsorption plane 211 and a plurality of grooves 22.
- the adsorption plane 211 is circular.
- a plurality of grooves 22 are recessed from the adsorption plane 211 toward the inside of the susceptor 21, and circumferential directions of the circular adsorption surfaces 211 of the plurality of grooves 22 are formed in the susceptor 21 at intervals in the arrangement.
- a plurality of magnetic adsorption devices 23 are used to magnetically adsorb the workpiece 5 to the adsorption plane 211.
- Each of the plurality of magnetic attraction devices 23 is each housed in each of the plurality of grooves 22, from The plurality of magnetic attraction means 23 are disposed in the base 21 at intervals in the arrangement.
- Each of the plurality of magnetic attraction means 23 includes a reversible magnet 231 (indicated by a broken line in Fig. 9), a magnetic attraction coil 232 (indicated by a thick dotted line in Fig. 9), a soft magnetic core 233, and a plurality of permanent magnets. Magnetic steel 234.
- the reversible magnet 231 is fixedly disposed at the bottom of the recess 22, and the bottom surface of the reversible magnet 231 is in contact with the bottom of the recess 22.
- the magnetic attraction coil 232 is disposed around the circumferential side of the reversible magnetic steel 231 so that the magnetic attraction coil 232 can change the magnetization direction of the reversible magnet 231 to or toward the adsorption plane 211 by changing the direction of the current of the magnetic attraction coil 232.
- the soft magnetic core 233 is made of a soft magnetic metal such as iron or an iron-based soft magnetic alloy.
- the soft magnetic core 233 and the reversible magnetic steel 231 are fixedly disposed in the groove 22, the bottom surface of the soft magnetic core 233 is in contact with the top surface of the reversible magnetic steel 231, and the top surface of the soft magnetic core 233 is coplanar with the adsorption plane 211.
- a plurality of permanent magnets 234 are housed in the permanent magnet accommodating grooves 221 formed between the circumferential side faces of the soft magnetic core 233 and the inner side faces of the grooves 22, and the N poles of the plurality of permanent magnets 234 face the soft magnetic core 233.
- each of the permanent magnet accommodating grooves 221 includes two radial groove portions extending in the radial direction of the susceptor 21 in the shape of a disk.
- a plurality of permanent magnets 234 are housed in the two radial groove portions.
- the magnetic differential type permanent magnet chuck 2 according to the second embodiment of the present invention further includes a plurality of degaussing means 24 for eliminating residual magnetism in the workpiece 5, a plurality of Each of the degaussing devices 24 is disposed in the susceptor 21 sequentially adjacent to each of the plurality of magnetic absorbing devices 23 in the direction in which the magnetic absorbing devices 23 are arranged.
- each of the plurality of degaussing devices 24 includes a degaussing coil 241 that is accommodated at a space of the susceptor 21 disposed between two adjacent recesses 22 of the plurality of recesses 22 The degaussing coil is accommodated in the groove 25.
- two adjacent two adjacent permanent magnet accommodating grooves 221 are respectively provided at an interval between the pedestals 21 between the adjacent two grooves 22 of the plurality of grooves 22.
- the two communicating grooves at the opposite ends of the radial groove portion are such that the two communicating grooves and the adjacent two radial groove portions of the adjacent two permanent magnet receiving grooves constitute the degaussing coil receiving groove 25.
- the degaussing coil 241 housed in the degaussing coil accommodating groove 25 and the portion 242 of the susceptor 21 surrounded by it constitute an electromagnet that demagnetizes the workpiece 5.
- the permanent magnet accommodating groove 221 and the degaussing coil accommodating groove 25 are filled with epoxy resin to be flush with the adsorption flat surface 211.
- the operation of the magnetic difference type electric permanent magnet chuck 2 of the present embodiment for adsorbing and desorbing the workpiece 5 is the same as that of the conventional magnetic difference type permanent magnet chuck 20, and will not be described here.
- the magnetic differential type permanent magnetic chuck 2 of the present embodiment is detached from the workpiece 5, that is, the magnetic difference type electric permanent magnet chuck 2 is in a demagnetized state (the magnetic field of the permanent magnet 234 and the magnetization have remaining When the magnetic field generated by the magnetic reversible magnet 231 is coupled to each other in the susceptor 21 and the soft magnetic core 233, and the superimposed magnetic field of the two is not exposed from the susceptor 21,
- the portion 242 of the susceptor 21 surrounded by the degaussing coil 241 is not saturated with magnetization. That is, before the demagnetization process of the workpiece 5, the portion 242 of the susceptor 21 surrounded by the degaussing coil 241 is not saturably magnetized in the demagnetized state of the magnetic differential type permanent magnet chuck 2.
- FIG. 9 and 10 shows the magnetic degaussing treatment of the workpiece 5 by the disc-shaped magnetic differential electric permanent magnet chuck 2 according to the second embodiment of the present invention and the magnetic difference of the rectangular body shape according to the first embodiment of the present invention.
- the operation of the degaussing treatment of the electric permanent magnet chuck 1 is similar. Specifically, when the workpiece 5 is made of a high remanence material such as high carbon steel, after the demagnetization process is performed on the magnetic difference type permanent permanent magnet chuck 2 according to the second embodiment of the present invention, the workpiece 5 is Degaussing is performed.
- the degaussing coil 241 is applied with an oscillating current whose amplitude is gradually attenuated, thereby generating a gradually attenuating oscillating magnetic field, and demagnetizing the workpiece 5. Further, in the degaussing process of the workpiece 5, the two adjacent degaussing devices 24 of the plurality of degaussing devices 24 have opposite polarities on the side of the adsorption plane 21.
- the magnetic flux generated by the two adjacent degaussing devices 24 of the plurality of degaussing devices 24 on the side of the adsorption plane 21 are opposite, the magnetic flux generated by the two adjacent degaussing devices 24 of the plurality of degaussing devices 24 on the side of the adsorption plane 21
- the absolute values are substantially equal, and the demagnetizing field generated by one of the two adjacent degaussing devices 24 of the plurality of degaussing devices 24 is generated from the side of the adsorption plane 21 thereof via the workpiece 5 and the other of the two adjacent degaussing devices 24.
- the degaussing magnetic field is coupled such that the workpiece 5 is magnetized by such a degaussing magnetic field.
- the magnetic flux generated by the magnetic fields generated by the two adjacent degaussing devices 24 of the plurality of degaussing devices 24 on the side of the adsorption plane 21 are opposite, so that the magnetic fields generated by the two adjacent degaussing devices 24 of the plurality of degaussing devices 24 can be coupled to each other without substantially passing through the magnetic adsorbing device 23, thereby substantially not passing through the reversible magnet 231.
- the magnetization state of the reversible magnet 231 is not substantially affected.
- the workpiece 5 When the oscillating current whose amplitude of the degaussing coil 241 is gradually attenuated is reduced to zero, the workpiece 5 is subjected to an oscillating demagnetizing magnetic field whose amplitude is gradually attenuated, whereby the workpiece 5 is demagnetized. Thereby the workpiece 5 can be easily taken away from the adsorption plane 211.
- the magnetic differential type permanent magnet chuck of the present invention is not limited to the above embodiment.
- the base of the magnetic differential type permanent magnet chuck is an integral base, and the present invention is not limited thereto, and the base of the magnetic differential type permanent magnet chuck of the present invention may also be A non-unitary base consisting of multiple components.
- the above uses AlNiCo as the soft magnetic material of the reversible magnetic steel, NdFeB as the permanent magnet material of the permanent magnet, and the soft magnetic material of the iron as the susceptor to the magnetic differential type permanent magnet chuck of the present invention and the existing magnetic difference type electric permanent The magnetic chuck has been described.
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- Container, Conveyance, Adherence, Positioning, Of Wafer (AREA)
Abstract
A magnetic-variation type electrical permanent-magnetic chuck is disclosed, and it includes: a soft magnetic base with an adsorption plane; multiple magnetic adsorption devices for adsorbing the workpiece onto the adsorption plane, the multiple magnetic adsorption devices being provided in the base intervally; and multiple degaussing devices for degaussing the residual magnetism left in the workpiece, wherein each of the multiple degaussing devices is arranged in the base adjacent to one of the multiple magnetic adsorption devices in turn along the arrangement direction of the magnetic adsorption device.
Description
说 明 书 Description
磁差式电永磁吸盘 技术领域 Magnetic difference type permanent magnet suction cup
本发明涉及一种磁差式电永磁吸盘, 具体涉及一种带有消磁功能的磁差式电永磁吸 盘。 背景技术 The invention relates to a magnetic differential type permanent magnetic chuck, in particular to a magnetic difference type permanent magnetic chuck with a degaussing function. Background technique
在现有的车床、 铣床等设备中, 常常使用磁差式电永磁吸盘吸附可导磁的软磁性的工 件, 用于固定工件而对工件进行加工处理。 In existing lathes, milling machines, etc., magnetic differential electric permanent magnet chucks are often used to attract magnetically conductive soft magnetic workpieces for fixing workpieces and processing workpieces.
图 1-4给出了现有的磁差式电永磁吸盘的示意性的图释。 其中, 图 1为矩形体形状的 磁差式电永磁吸盘 10的示意性的俯视图, 图 2为圆盘形状的磁差式电永磁吸盘 20的示 意性的俯视图, 图 3为对表示矩形体形状的磁差式电永磁吸盘 10上磁的状态的磁差式电 永磁吸盘 10的示意性的侧剖视示意图, 图 4为表示对矩形体形状的磁差式电永磁吸盘 10 退磁的状态的磁差式电永磁吸盘 10的示意性的侧剖视示意图。 图 5为对表示圆盘形状的 磁差式电永磁吸盘 20上磁的状态的磁差式电永磁吸盘 20的沿图 2的 I-I线截取的示意性 的剖视示意图, 图 6为表示圆盘形状的磁差式电永磁吸盘 20退磁的状态的磁差式电永磁 吸盘 20的沿图 2的 I-I线截取的示意性的剖视示意图。 A schematic illustration of a prior art magnetic differential electric permanent magnet chuck is shown in Figures 1-4. 1 is a schematic plan view of a rectangular-shaped magnetic difference type permanent magnetic chuck 10, FIG. 2 is a schematic plan view of a disk-shaped magnetic difference type permanent magnetic chuck 20, and FIG. 3 is a pair of rectangles. A schematic side cross-sectional view of a magnetic differential type permanent magnetic chuck 10 in a magnetic state on a magnetic differential type permanent magnetic chuck 10 of the body shape, and FIG. 4 is a magnetic differential type permanent magnetic chuck 10 in the shape of a rectangular body. A schematic side cross-sectional view of a magnetically differential electric permanent magnet chuck 10 in a demagnetized state. Fig. 5 is a schematic cross-sectional view, taken along line II of Fig. 2, of the magnetic differential type electric permanent magnet chuck 20 in a state in which the disk-shaped magnetic differential type permanent magnet chuck 20 is magnetically placed, and Fig. 6 is a view A schematic cross-sectional view of the magnetic differential type permanent magnetic chuck 20 in a state in which the disk-shaped magnetic differential type permanent magnet chuck 20 is demagnetized is taken along line II of FIG.
如图 1, 3和 4所示, 矩形体形状的磁差式电永磁吸盘 10包括软磁性的整体基座 101 和多个磁吸附装置 103。 基座 101 由软磁性金属制成, 诸如铁或铁基软磁性合金等, 基座 101具有吸附平面 1011和多个凹槽 102。 其中, 吸附平面 1011为长方形形状。 多个凹槽 102从吸附平面 1011向基座 101内部凹陷,并且多个凹槽 102沿着长方形形状的吸附平面 1011的长边彼此间隔排列地形成在基座 101中。多个磁吸附装置 103用于将工件 5磁吸附 于吸附平面 1011。多个磁吸附装置 103中的每一个各自容纳在多个凹槽 102中的每一个中, 从而使得多个磁吸附装置 103彼此间隔排列地设置在基座 101中。 As shown in Figs. 1, 3 and 4, the rectangular-shaped magnetic differential type permanent magnet chuck 10 includes a soft magnetic integral base 101 and a plurality of magnetic attraction means 103. The susceptor 101 is made of a soft magnetic metal such as iron or an iron-based soft magnetic alloy, and the susceptor 101 has an adsorption plane 1011 and a plurality of grooves 102. The adsorption plane 1011 has a rectangular shape. A plurality of grooves 102 are recessed from the adsorption plane 1011 toward the inside of the susceptor 101, and a plurality of grooves 102 are formed in the susceptor 101 spaced apart from each other along the long sides of the rectangular-shaped adsorption plane 1011. A plurality of magnetic adsorption devices 103 are used to magnetically adsorb the workpiece 5 to the adsorption plane 1011. Each of the plurality of magnetic attraction means 103 is each accommodated in each of the plurality of grooves 102, so that the plurality of magnetic attraction means 103 are disposed in the base 101 at intervals from each other.
多个磁吸附装置 103中的每一个包括可逆磁钢 1031 (在图 1中用虚线表示)、 磁吸附 线圈 1032 (在图 1中用粗点划线表示)、软磁芯 1033和多个永久磁钢 1034。可逆磁钢 1031 由例如 AlNiCo (铝镍钴) 合金等高剩磁的软磁体制成, 其磁化方向可由磁吸附线圈 1032
改变。 永久磁钢 由例如 NdFeB (钕铁硼)等永磁体(高剩磁且矫顽力大于 AlNiO)合 金的材料) 制成。 可逆磁钢 固定设置在凹槽 的底部, 可逆磁钢 的底面与凹 _ 槽 的底部接触。 磁吸附线圈 围绕可逆磁钢 的周侧面设置, 使得磁吸附线圈 可以通过改变磁吸附线圈 的电流方向来改变可逆磁钢 的磁化方向为指向吸 附平面 或者背离吸附平面 。 软磁芯 由软磁性金属制成, 诸如铁或铁基软磁 性合金等。 软磁芯 与可逆磁钢 堆叠地固定设置在凹槽 中, 软磁芯 的 底面与可逆磁钢 的顶面接触,并且软磁芯 的顶面与吸附平面 共面。多个永 久磁钢 被容纳在软磁芯 的周侧面与凹槽 的内侧面之间形成的永久磁钢容纳 槽 中, 多个永久磁钢 的相同磁极面对软磁芯 的周侧面。 进一步地说, 从 吸附平面 所在侧看时, 永久磁钢容纳槽 呈长方形环状; 与长方形环状的两个长 边对应的永久磁钢容纳槽 的部分为两个长槽部分。 多个永久磁钢 容纳在两个长 槽部分中。 两个长槽部分沿着平行于长方形的吸附表面 的短边的方向延伸。 Each of the plurality of magnetic attraction means 103 includes a reversible magnet 1031 (indicated by a broken line in Fig. 1), a magnetic attraction coil 1032 (indicated by a thick dotted line in Fig. 1), a soft magnetic core 1033, and a plurality of permanent magnets. Magnetic steel 1034. The reversible magnetic steel 1031 is made of a high remanence soft magnetic magnet such as an AlNiCo alloy, and its magnetization direction can be obtained by a magnetic adsorption coil 1032. change. The permanent magnet is made of a permanent magnet such as NdFeB (NdFeB) (a material having a high remanence and a coercive force greater than AlNiO). The reversible magnetic steel is fixedly disposed at the bottom of the groove, and the bottom surface of the reversible magnetic steel is in contact with the bottom of the concave groove. The magnetic adsorption coil is disposed around the circumferential side of the reversible magnetic steel such that the magnetic attraction coil can change the direction of magnetization of the magnetically absorbing coil to change the magnetization direction of the reversible magnetic steel toward the adsorption plane or away from the adsorption plane. The soft magnetic core is made of a soft magnetic metal such as iron or an iron-based soft magnetic alloy. The soft magnetic core and the reversible magnetic steel are fixedly disposed in the groove, the bottom surface of the soft magnetic core is in contact with the top surface of the reversible magnetic steel, and the top surface of the soft magnetic core is coplanar with the adsorption plane. A plurality of permanent magnets are housed in a permanent magnet receiving groove formed between the circumferential side of the soft magnetic core and the inner side of the groove, and the same magnetic poles of the plurality of permanent magnets face the circumferential side of the soft magnetic core. Further, when viewed from the side of the adsorption plane, the permanent magnet housing groove has a rectangular ring shape; the portion of the permanent magnet housing groove corresponding to the two long sides of the rectangular ring shape is two long groove portions. A plurality of permanent magnets are housed in the two long groove portions. The two long groove portions extend in a direction parallel to the short side of the rectangular adsorption surface.
如图 、 和 所示, 圆盘形状的磁差式电永磁吸盘 包括软磁性的整体基座 和 多个磁吸附装置 。基座 由软磁性金属制成,诸如铁或铁基软磁性合金等,基座 具有吸附平面 和多个凹槽 。 其中, 吸附平面 为圆形。 多个凹槽 从吸附 平面 向基座 内部凹陷, 并且多个凹槽 所述圆形的吸附表面 的圆周方向 彼此间隔排列地形成在基座 中。 多个磁吸附装置 用于将工件 磁吸附于吸附平面 多个磁吸附装置 中的每一个各自容纳在多个凹槽 中的每一个中, 从而使得 多个磁吸附装置 彼此间隔排列地设置在基座 中。 As shown in the figure and the figure, the disc-shaped magnetic differential type permanent magnet chuck comprises a soft magnetic integral base and a plurality of magnetic adsorption means. The susceptor is made of a soft magnetic metal such as iron or an iron-based soft magnetic alloy, and the susceptor has an adsorption plane and a plurality of grooves. Among them, the adsorption plane is circular. A plurality of grooves are recessed from the adsorption plane toward the inside of the base, and a plurality of grooves are formed in the base in a circumferential direction of the circular adsorption surfaces. a plurality of magnetic attraction means for magnetically adsorbing the workpiece to the adsorption plane, each of the plurality of magnetic adsorption means being each accommodated in each of the plurality of grooves, such that the plurality of magnetic adsorption means are arranged at intervals in the base In the seat.
多个磁吸附装置 中的每一个包括可逆磁钢 (在图 中用虚线表示)、 磁吸附 线圈 (在图 中用粗点划线表示)、软磁芯 和多个永久磁钢 。可逆磁钢 固定设置在凹槽 的底部, 可逆磁钢 的底面与凹槽 的底部接触。 磁吸附线圈 围绕可逆磁钢 的周侧面设置, 使得磁吸附线圈 可以通过改变磁吸附线圈 的电流方向来改变可逆磁钢 的磁化方向为指向吸附平面 或者背离吸附平面 软磁芯 由软磁性金属制成, 诸如铁或铁基软磁性合金等。 软磁芯 与可逆 磁钢 堆叠地固定设置在凹槽 中, 软磁芯 的底面与可逆磁钢 的顶面接 触, 并且软磁芯 的顶面与吸附平面 共面。 多个永久磁钢 被容纳在软磁芯 的周侧面与凹槽 的内侧面之间形成的永久磁钢容纳槽 中,多个永久磁钢 的相同磁极面对软磁芯 的周侧面。 进一步地说, 每一个永久磁钢容纳槽 包括沿 圆盘形状的基座的径向延伸的两个径向槽部分。 多个永久磁钢 被容纳在两个径向槽
部分中。 Each of the plurality of magnetic adsorption devices includes a reversible magnet (indicated by a broken line in the drawing), a magnetic attraction coil (indicated by a thick dotted line in the drawing), a soft magnetic core, and a plurality of permanent magnets. The reversible magnetic steel is fixedly disposed at the bottom of the groove, and the bottom surface of the reversible magnetic steel is in contact with the bottom of the groove. The magnetic adsorption coil is disposed around the circumferential side of the reversible magnetic steel, so that the magnetic adsorption coil can change the direction of the current of the magnetic adsorption coil to change the magnetization direction of the reversible magnetic steel to the adsorption plane or away from the adsorption plane. The soft magnetic core is made of soft magnetic metal. , such as iron or iron-based soft magnetic alloys. The soft magnetic core and the reversible magnetic steel are fixedly disposed in the groove, and the bottom surface of the soft magnetic core is in contact with the top surface of the reversible magnetic steel, and the top surface of the soft magnetic core is coplanar with the adsorption plane. A plurality of permanent magnets are housed in a permanent magnet accommodating groove formed between a circumferential side surface of the soft magnetic core and an inner side surface of the groove, and the same magnetic poles of the plurality of permanent magnets face the circumferential side of the soft magnetic core. Further, each of the permanent magnet accommodating grooves includes two radial groove portions extending in the radial direction of the susceptor in the shape of a disk. Multiple permanent magnets are housed in two radial slots Part of it.
下面, 参照图 3和 4描述磁差式电永磁吸盘 10吸附与脱附工件 5的操作过程, 即对 磁差式电永磁吸盘 10进行上磁和退磁的过程。 在图 3和 4中带箭头的闭合线示意性表示 磁场的分布情况。 如图 3和 4所示, 多个永久磁钢 1034的 N极面对软磁性 1033。 如图 3 所示, 当对磁差式电永磁吸盘 10进行上磁时, 磁吸附线圈 1032被通以正向电流, 例如 1 秒以上的正向电流, 使得可逆磁钢 1031被磁化为 N极朝向吸附表面 1011 (这里, 优选可 逆磁钢 1031被饱和磁化), 然后使磁吸附线圈 1032断电。 由于磁化后具有剩磁的可逆磁 钢 1031的 N极和永久磁钢 1034的 N极都朝向软磁芯 1033, 因此, 磁场通过软磁芯 1033 从吸附平面 1011外露, 磁差式电永磁吸盘 10对外界表现出磁性, 从而将软磁性的工件 5 吸附于吸附平面 1011。 如图 4所示, 当对磁差式电永磁吸盘 10进行退磁时, 磁吸附线圈 1032被通以反向电流, 例如 1秒以上的反向电流, 使得可逆磁钢 1031被磁化为 N极背离 吸附表面 1011 (这里, 优选可逆磁钢 1031被饱和磁化), 然后使磁吸附线圈 1032断电。 此时, 永久磁钢 1034的磁场和磁化后具有剩磁的可逆磁钢 1031所产生的磁场在基座 101 和软磁芯 1033内相互耦合, 形成磁性短路, 此时, 可逆磁钢 1031所产生的磁场的总的磁 通量(即通过可逆磁钢 1031的 N极的端面的磁通量)和永久磁钢 1034所产生的磁场的总 的磁通量 (即通过每个永久磁钢 1034的 N极的端面的磁通量的总和) 相等, 从而两者的 叠加磁场不从基座 101露出, 磁差式电永磁吸盘 10对外界不表现出磁性。 从而工件 5不 再被磁差式电永磁吸盘 10吸附。 Next, the operation of the magnetic differential type permanent magnet chuck 10 for adsorbing and desorbing the workpiece 5, that is, the process of magnetizing and demagnetizing the magnetic differential type permanent magnet chuck 10 will be described with reference to Figs. The closed line with arrows in Figures 3 and 4 schematically represents the distribution of the magnetic field. As shown in Figures 3 and 4, the N poles of the plurality of permanent magnets 1034 face the soft magnetic 1033. As shown in FIG. 3, when the magnetic differential type permanent magnet chuck 10 is magnetized, the magnetic attraction coil 1032 is supplied with a forward current, for example, a forward current of more than 1 second, so that the reversible magnet 1031 is magnetized to N. The pole faces the adsorption surface 1011 (here, preferably, the reversible magnet 1031 is saturated and magnetized), and then the magnetic attraction coil 1032 is deenergized. Since the N pole of the reversible magnet 1031 having the remanence after magnetization and the N pole of the permanent magnet 1034 are both directed toward the soft magnetic core 1033, the magnetic field is exposed from the adsorption plane 1011 through the soft magnetic core 1033, and the magnetic differential type permanent magnetic chuck 10 exhibits magnetism to the outside, thereby adsorbing the soft magnetic workpiece 5 to the adsorption plane 1011. As shown in FIG. 4, when the magnetic differential type permanent magnet chuck 10 is demagnetized, the magnetic attraction coil 1032 is supplied with a reverse current, for example, a reverse current of 1 second or more, so that the reversible magnet 1031 is magnetized to the N pole. Deviating from the adsorption surface 1011 (here, preferably, the reversible magnetic steel 1031 is saturated and magnetized), and then the magnetic attraction coil 1032 is deenergized. At this time, the magnetic field generated by the permanent magnet 1034 and the magnetic field generated by the reversible magnet 1031 having the remanence after magnetization are coupled to each other in the susceptor 101 and the soft magnetic core 1033 to form a magnetic short circuit. At this time, the reversible magnet 1031 is generated. The total magnetic flux of the magnetic field (i.e., the magnetic flux passing through the end face of the N pole of the reversible magnet 1031) and the total magnetic flux of the magnetic field generated by the permanent magnet 1034 (i.e., the magnetic flux passing through the end face of the N pole of each permanent magnet 1034) The sum of the sums is equal, so that the superimposed magnetic fields of the two are not exposed from the susceptor 101, and the magnetic differential type electric permanent magnet chuck 10 does not exhibit magnetism to the outside. Thus, the workpiece 5 is no longer adsorbed by the differential magnetic permanent magnet chuck 10.
图 2所示的圆盘形的磁差式电永磁吸盘 20对工件 5的吸附与脱附操作与矩形体形状 的磁差式电永磁吸盘 10的操作过程相类似。 下面, 参照图 5和 6描述圆盘形的磁差式电 永磁吸盘 20吸附与脱附工件 5的操作过程, 即对圆盘形的磁差式电永磁吸盘 20进行上磁 和退磁的过程。 在图 5和 6中带箭头的闭合线示意性表示磁场的分布情况。 如图 5和 6所 示, 多个永久磁钢 2034的 N极面对软磁性 2033。 如图 5所示, 当对磁差式电永磁吸盘 20 进行上磁时, 磁吸附线圈 2032被通以正向电流, 例如 1秒以上的正向电流, 使得可逆磁 钢 2031被磁化为 N极朝向吸附表面 2011 (这里, 优选可逆磁钢 2031被饱和磁化), 然后 使磁吸附线圈 2032断电。 由于磁化后具有剩磁的可逆磁钢 2031的 N极和永久磁钢 2034 的 N极都朝向软磁芯 2033, 因此, 磁场通过软磁芯 2033从吸附平面 2011外露, 磁差式电 永磁吸盘 20对外界表现出磁性, 从而将软磁性的工件 5吸附于吸附平面 2011。 如图 6所 示, 当对磁差式电永磁吸盘 20进行退磁时, 磁吸附线圈 2032被通以反向电流, 例如 1秒 以上的反向电流, 使得可逆磁钢 2031被磁化为 N极背离吸附表面 2011 (这里, 优选可逆
磁钢 2031被饱和磁化), 然后使磁吸附线圈 2032断电。 此时, 永久磁钢 2034的磁场和磁 化后具有剩磁的可逆磁钢 2031所产生的磁场在基座 201和软磁芯 2033内相互耦合, 形成 磁性短路, 此时, 可逆磁钢 2031所产生的磁场的总的磁通量 (即通过可逆磁钢 2031的 N 极的端面的磁通量) 和永久磁钢 2034所产生的磁场的总的磁通量 (即通过每个永久磁钢 2034的 极的端面的磁通量的总和)相等, 从而两者的叠加磁场不从基座 201露出, 磁差 式电永磁吸盘 20对外界不表现出磁性。 从而工件 5不再被磁差式电永磁吸盘 20吸附。 The disk-shaped magnetic differential type permanent magnetic chuck 20 shown in Fig. 2 has an operation of adsorbing and desorbing the workpiece 5 similarly to that of the rectangular-shaped magnetic differential type permanent magnet chuck 10. Next, the operation of adsorbing and desorbing the workpiece 5 by the disc-shaped magnetic difference type permanent magnet chuck 20 will be described with reference to Figs. 5 and 6, i.e., the magnetic and magnetic demagnetization of the disc-shaped magnetic differential type permanent magnet chuck 20 is performed. process. The closed line with arrows in Figures 5 and 6 schematically represents the distribution of the magnetic field. As shown in FIGS. 5 and 6, the N poles of the plurality of permanent magnets 2034 face the soft magnetic 2033. As shown in FIG. 5, when the magnetic differential type permanent magnet chuck 20 is magnetized, the magnetic attraction coil 2032 is supplied with a forward current, for example, a forward current of 1 second or more, so that the reversible magnetic steel 2031 is magnetized to N. The pole faces the adsorption surface 2011 (here, preferably, the reversible magnet 2031 is saturated and magnetized), and then the magnetic attraction coil 2032 is deenergized. Since the N pole of the reversible magnetic steel 2031 having the remanence after magnetization and the N pole of the permanent magnet 2034 are both directed toward the soft magnetic core 2033, the magnetic field is exposed from the adsorption plane 2011 through the soft magnetic core 2033, and the magnetic differential type permanent magnetic chuck 20 exhibits magnetism to the outside, thereby adsorbing the soft magnetic workpiece 5 to the adsorption plane 2011. As shown in FIG. 6, when the magnetic differential type permanent magnet chuck 20 is demagnetized, the magnetic attraction coil 2032 is supplied with a reverse current, for example, a reverse current of 1 second or more, so that the reversible magnetic steel 2031 is magnetized to the N pole. Deviating from the adsorption surface 2011 (here, preferably reversible The magnetic steel 2031 is magnetized by saturation, and then the magnetic attraction coil 2032 is de-energized. At this time, the magnetic field generated by the permanent magnet 2034 and the magnetic field generated by the reversible magnetic steel 2031 having the remanence after magnetization are coupled to each other in the susceptor 201 and the soft magnetic core 2033 to form a magnetic short circuit. At this time, the reversible magnetic steel 2031 is generated. The total magnetic flux of the magnetic field (i.e., the magnetic flux passing through the end face of the N pole of the reversible magnetic steel 2031) and the total magnetic flux of the magnetic field generated by the permanent magnet 2034 (i.e., the magnetic flux passing through the end face of each permanent magnet 2034) The sum is equal, so that the superimposed magnetic fields of the two are not exposed from the susceptor 201, and the magnetic differential type permanent magnet chuck 20 does not exhibit magnetism to the outside. Thereby the workpiece 5 is no longer adsorbed by the magnetic differential type permanent magnetic chuck 20.
然而, 如果工件是由诸如高碳钢等高剩磁材料制成的话, 由于在对磁差式电永磁吸盘 进行上磁使得工件被吸附于磁差式电永磁吸盘时被磁化, 而在对磁差式电永磁吸盘进行退 磁后, 工件由于其自身的剩磁作用会仍然吸附于吸附平面, 这对从吸附平面取走工件造成 了困难。 发明内容 However, if the workpiece is made of a high remanence material such as high carbon steel, it is magnetized when the workpiece is attracted to the magnetic differential type permanent magnet chuck by magnetizing the magnetic differential type permanent magnet chuck. After demagnetization of the magnetic differential type permanent magnet chuck, the workpiece will still adsorb to the adsorption plane due to its own remanence, which makes it difficult to remove the workpiece from the adsorption plane. Summary of the invention
鉴于上述问题, 提出了本发明。 本发明的一个目的在于提供一种磁差式电永磁吸盘, 该磁差式电永磁吸盘带有对工件进行消磁的功能, 使得由高剩磁材料制成的工件中的剩磁 能够被消除, 从而使从吸附平面取走工件变得容易。 In view of the above problems, the present invention has been made. An object of the present invention is to provide a magnetic differential type electric permanent magnet chuck having a function of demagnetizing a workpiece so that residual magnetism in a workpiece made of a high remanence material can be Eliminated, making it easy to remove the workpiece from the adsorption plane.
根据本发明的一个方面, 提供一种磁差式电永磁吸盘, 包括: 软磁性的基座, 基座具 有吸附平面; 多个磁吸附装置, 用于将工件磁吸附于吸附平面, 多个磁吸附装置彼此间隔 排列地设置在基座中; 和多个消磁装置, 多个消磁装置用于消除工件中的剩磁, 多个消磁 装置中的每一个沿着磁吸附装置排列的方向分别与多个磁吸附装置中的每一个依次相邻 排列地设置在基座中。 According to an aspect of the invention, a magnetic differential type permanent magnet chuck is provided, comprising: a soft magnetic base, the base has an adsorption plane; and a plurality of magnetic adsorption devices for magnetically adsorbing the workpiece on the adsorption plane, the plurality of The magnetic adsorption devices are arranged in a pedestal arrangement with each other; and a plurality of degaussing devices for eliminating residual magnetism in the workpiece, each of the plurality of degaussing devices being arranged along the direction of the magnetic adsorption device Each of the plurality of magnetic adsorption devices is sequentially disposed adjacent to each other in the susceptor.
较佳地, 基座具有多个凹槽, 多个凹槽从吸附平面向基座内部凹陷, 并且多个凹槽彼 此间隔排列地形成在基座中; 多个磁吸附装置中的每一个各自容纳在多个凹槽中的每一个 中, 使得多个磁吸附装置彼此间隔排列地设置在基座中。 Preferably, the base has a plurality of grooves, the plurality of grooves are recessed from the adsorption plane toward the inside of the base, and the plurality of grooves are formed in the base at intervals; each of the plurality of magnetic adsorption devices Accommodated in each of the plurality of grooves, the plurality of magnetic attraction means are disposed in the susceptor spaced apart from each other.
较佳地, 多个磁吸附装置中的每一个包括: 可逆磁钢, 可逆磁钢固定设置在凹槽的底 部, 可逆磁钢的底面与凹槽的底部接触; 磁吸附线圈, 磁吸附线圈围绕可逆磁钢的周侧面 设置, 使得磁吸附线圈通过改变磁吸附线圈的电流方向来改变可逆磁钢的磁化方向为指向 吸附平面或者背离吸附平面; 软磁芯, 软磁芯与可逆磁钢堆叠地固定设置在凹槽中, 软磁 芯的底面与可逆磁钢的顶面接触, 并且软磁芯的顶面与吸附平面共面, 和多个永久磁钢, 多个永久磁钢被容纳在软磁芯的周侧面与凹槽的内侧面之间形成的永久磁钢容纳槽中, 多 个永久磁钢的相同磁极面对软磁芯的周侧面。
较佳地, 多个消磁装置中的每一个包括消磁线圈, 消磁线圈被容纳在设置在多个凹槽 中相邻的两个凹槽之间的基座的间隔处的消磁线圈容纳槽中。 Preferably, each of the plurality of magnetic adsorption devices comprises: a reversible magnetic steel, the reversible magnetic steel is fixedly disposed at the bottom of the groove, and the bottom surface of the reversible magnetic steel is in contact with the bottom of the groove; the magnetic adsorption coil, the magnetic adsorption coil surrounds The circumferential side of the reversible magnetic steel is arranged such that the magnetic attraction coil changes the direction of the current of the magnetic adsorption coil to change the magnetization direction of the reversible magnetic steel to the adsorption plane or away from the adsorption plane; the soft magnetic core, the soft magnetic core and the reversible magnetic steel stack Fixedly disposed in the groove, the bottom surface of the soft magnetic core is in contact with the top surface of the reversible magnetic steel, and the top surface of the soft magnetic core is coplanar with the adsorption plane, and a plurality of permanent magnets, a plurality of permanent magnets are accommodated in the soft In the permanent magnet accommodating groove formed between the circumferential side surface of the magnetic core and the inner side surface of the groove, the same magnetic pole of the plurality of permanent magnets faces the circumferential side surface of the soft magnetic core. Preferably, each of the plurality of degaussing means includes a degaussing coil housed in a degaussing coil receiving groove provided at a space of the base between two adjacent ones of the plurality of grooves.
较佳地, 基座为矩形体形状, 吸附平面为长方形形状; 多个凹槽沿着长方形的吸附表 面的长边方向彼此间隔排列地形成在基座中; 从吸附平面所在侧看时, 永久磁钢容纳槽呈 长方形环状; 与长方形环状的两个长边对应的永久磁钢容纳槽的部分为两个长槽部分; 两 个长槽部分沿着平行于长方形的吸附表面的短边的方向延伸; 在多个凹槽中相邻的两个凹 槽之间的基座的间隔处, 设置有分别连通相邻的两个永久磁钢容纳槽的相邻的两个长槽部 分的相对应的两端的两个连通槽, 使得两个连通槽与相邻的两个永久磁钢容纳槽的相邻的 两个长槽部分构成消磁线圈容纳槽。 Preferably, the pedestal has a rectangular shape, and the adsorption plane has a rectangular shape; the plurality of grooves are formed in the pedestal along the longitudinal direction of the rectangular adsorption surface; when viewed from the side of the adsorption plane, permanent The magnetic steel receiving groove has a rectangular ring shape; the permanent magnet steel receiving groove corresponding to the two long sides of the rectangular ring has two long groove portions; the two long groove portions are along a short side parallel to the rectangular adsorption surface a direction extending; at intervals of the pedestals between two adjacent grooves among the plurality of grooves, respectively provided with adjacent two long groove portions respectively communicating adjacent two permanent magnet accommodating grooves The two communicating grooves at the opposite ends make the two communicating grooves and the adjacent two long groove portions of the adjacent two permanent magnet receiving grooves constitute the degaussing coil receiving groove.
较佳地, 基座为圆盘形状, 吸附平面为圆形; 每一个永久磁钢容纳槽包括沿圆盘形状 的基座的径向延伸的两个径向槽部分; 多个凹槽沿着圆形的吸附表面的圆周方向彼此间隔 排列地形成在基座中; 在多个凹槽中相邻的两个凹槽之间的基座的间隔处, 设置有分别连 通相邻的两个永久磁钢容纳槽的相邻的两个径向槽部分的相对应的两端的两个连通槽, 使 得两个连通槽与相邻的两个永久磁钢容纳槽的相邻的两个径向槽部分构成消磁线圈容纳 槽。 Preferably, the base is in the shape of a disk, and the adsorption plane is circular; each permanent magnet receiving groove comprises two radial groove portions extending radially along the base of the disk shape; The circumferential direction of the circular adsorption surface is formed in the pedestal in a spaced relationship with each other; at the interval of the pedestal between the two adjacent grooves among the plurality of grooves, two permanent adjacent to each other are provided Two communication grooves at opposite ends of the adjacent two radial groove portions of the magnetic steel accommodating groove, such that the two communication grooves and the adjacent two permanent magnetic steel accommodating grooves are adjacent to the two radial grooves Part of the degaussing coil receiving groove is formed.
较佳地, 在对工件进行消磁处理中, 多个消磁装置中邻近的两个消磁装置在吸附平面 侧的极性相反。 Preferably, in the degaussing process of the workpiece, the two adjacent degaussing devices of the plurality of degaussing devices have opposite polarities on the side of the adsorption plane.
较佳地, 软磁芯为铁芯。 Preferably, the soft magnetic core is an iron core.
较佳地, 永久磁钢容纳槽和消磁线圈容纳槽由环氧树脂填充成与吸附平面齐平。 附图说明 Preferably, the permanent magnet accommodating groove and the degaussing coil accommodating groove are filled with epoxy resin to be flush with the adsorption plane. DRAWINGS
图 1为矩形体形状的磁差式电永磁吸盘 10的示意性的俯视示意图。 Fig. 1 is a schematic plan view showing a magnetic differential type permanent magnetic chuck 10 having a rectangular body shape.
图 2为圆盘形状的磁差式电永磁吸盘 20的示意性的俯视示意图。 2 is a schematic plan view of a disk-shaped magnetic differential type permanent magnetic chuck 20 .
图 3为表示对矩形体形状的磁差式电永磁吸盘 10上磁的状态的磁差式电永磁吸盘 10 的示意性的侧剖视示意图。 Fig. 3 is a schematic side cross-sectional view showing the magnetic differential type permanent magnetic chuck 10 in a state in which the magnetic differential type permanent magnetic chuck 10 of a rectangular shape is magnetized.
图 4为表示对矩形体形状的磁差式电永磁吸盘 10退磁的状态的磁差式电永磁吸盘 10 的示意性的侧剖视示意图。 Fig. 4 is a schematic side cross-sectional view showing the magnetic difference type electric permanent magnet chuck 10 in a state in which the rectangular magnetic differential type permanent magnetic chuck 10 is demagnetized.
图 5为对表示圆盘形状的磁差式电永磁吸盘 20上磁的状态的磁差式电永磁吸盘 20的 沿图 2的 I-I线截取的示意性的剖视示意图。 Fig. 5 is a schematic cross-sectional view, taken along line I-I of Fig. 2, of the magnetic differential type permanent magnetic chuck 20 in a state in which the disk-shaped magnetic differential type permanent magnet chuck 20 is magnetic.
图 6为表示圆盘形状的磁差式电永磁吸盘 20退磁的状态的磁差式电永磁吸盘 20的沿
图 2的 I-I线截取的示意性的剖视示意图。 Figure 6 is a view showing the edge of the magnetic difference type permanent magnetic chuck 20 in a state in which the disk-shaped magnetic difference type permanent magnetic chuck 20 is demagnetized. A schematic cross-sectional view taken along line II of Fig. 2.
图 7为根据本发明的第一实施例的矩形体形状的磁差式电永磁吸盘 1的示意性的俯视 示意图。 Fig. 7 is a schematic plan view showing a rectangular-shaped magnetic differential type permanent magnet chuck 1 according to a first embodiment of the present invention.
图 8为根据本发明的第一实施例的矩形体形状的磁差式电永磁吸盘 1的示意性的侧剖 视示意图。 Fig. 8 is a schematic side cross-sectional view showing a rectangular-shaped magnetic differential type permanent magnet chuck 1 according to a first embodiment of the present invention.
图 9为根据本发明的第二实施例的圆盘形状的磁差式电永磁吸盘 2的示意性的俯视示 意图。 Fig. 9 is a schematic plan view of a disk-shaped magnetic differential type permanent magnetic chuck 2 according to a second embodiment of the present invention.
图 10为根据本发明的第二实施例的圆盘形状的磁差式电永磁吸盘 2的沿图 7的 II - II 线截取的示意性的剖视示意图。 具体实施方式 Fig. 10 is a schematic cross-sectional view, taken along line II - II of Fig. 7, of the disk-shaped magnetic differential type permanent magnetic chuck 2 according to the second embodiment of the present invention. detailed description
本发明提供一种磁差式电永磁吸盘, 包括: 软磁性的基座, 基座具有吸附平面; 多个 磁吸附装置, 用于将工件磁吸附于吸附平面, 多个磁吸附装置彼此间隔排列地设置在基座 中; 和多个消磁装置, 多个消磁装置用于消除工件中的剩磁, 多个消磁装置中的每一个沿 着磁吸附装置排列的方向分别与多个磁吸附装置中的每一个依次相邻排列地设置在基座 中。 The invention provides a magnetic difference type electric permanent magnet chuck, comprising: a soft magnetic base, the base has an adsorption plane; a plurality of magnetic adsorption devices for magnetically adsorbing the workpiece on the adsorption plane, and the plurality of magnetic adsorption devices are spaced apart from each other Arranged in the susceptor; and a plurality of degaussing devices for eliminating residual magnetism in the workpiece, each of the plurality of degaussing devices being respectively associated with the plurality of magnetic absorbing devices in a direction in which the magnetic absorbing devices are arranged Each of them is sequentially disposed adjacent to each other in the susceptor.
下面参照附图 5-8描述本发明的较佳实施例。 Preferred embodiments of the present invention are described below with reference to Figures 5-8.
(第一实施例) (First Embodiment)
图 7和 8显示的是根据本发明的第一实施例的磁差式电永磁吸盘 1。 图 7为根据本发 明的第一实施例的矩形体形状的磁差式电永磁吸盘 1的示意性的俯视示意图。 图 8为根据 本发明的第一实施例的磁差式电永磁吸盘 1的示意性的侧剖视示意图。 7 and 8 show a magnetic differential type permanent magnetic chuck 1 according to a first embodiment of the present invention. Fig. 7 is a schematic plan view showing a rectangular-shaped magnetic differential type permanent magnet chuck 1 according to a first embodiment of the present invention. Fig. 8 is a schematic side sectional view showing a magnetic differential type permanent magnetic chuck 1 according to a first embodiment of the present invention.
如图 7和 8所示,矩形体形状的磁差式电永磁吸盘 1包括软磁性的整体基座 11和多个 磁吸附装置 13。 基座 11由软磁性金属制成, 诸如铁或铁基软磁性合金等, 基座 11具有吸 附平面. 111和多个凹槽 12。 其中, 吸附平面 111为长方形形状。 多个凹槽 12从吸附平面 111 向基座 11 内部凹陷, 并且多个凹槽 12沿着长方形形状的吸附平面 111的长边彼此间 隔排列地形成在基座 11中。 多个磁吸附装置 13用于将工件 5磁吸附于吸附平面 111。 多 个磁吸附装置 13中的每一个各自容纳在多个凹槽 12中的每一个中, 从而使得多个磁吸附 装置 13彼此间隔排列地设置在基座 11中。 As shown in Figs. 7 and 8, the rectangular-shaped magnetic differential type permanent magnet chuck 1 comprises a soft magnetic integral base 11 and a plurality of magnetic attraction means 13. The susceptor 11 is made of a soft magnetic metal such as iron or an iron-based soft magnetic alloy, and the susceptor 11 has an absorbing plane 111 and a plurality of grooves 12. The adsorption plane 111 has a rectangular shape. A plurality of grooves 12 are recessed from the adsorption plane 111 toward the inside of the susceptor 11, and a plurality of grooves 12 are formed in the susceptor 11 so as to be spaced apart from each other along the long sides of the rectangular-shaped adsorption plane 111. A plurality of magnetic adsorption devices 13 are used to magnetically adsorb the workpiece 5 to the adsorption plane 111. Each of the plurality of magnetic attraction means 13 is accommodated in each of the plurality of grooves 12, so that the plurality of magnetic attraction means 13 are disposed in the base 11 at intervals.
多个磁吸附装置 13中的每一个包括可逆磁钢 131 (在图 7中用虚线表示)、 磁吸附线 圈 132 (在图 7中用粗点划线表示)、 软磁芯 133和多个永久磁钢 134。 可逆磁钢 131由例
如 AlNiCo合金制成, 其磁化方向可由磁吸附线圈 132改变。 永久磁钢 134由例如 NdFeB 等永磁体制成。 可逆磁钢 131固定设置在凹槽 12的底部, 可逆磁钢 131的底面与凹槽 12 的底部接触。 磁吸附线圈 132围绕可逆磁钢 131的周侧面设置, 使得磁吸附线圈 132可以 通过改变磁吸附线圈 132的电流方向来改变可逆磁钢 131的磁化方向为指向吸附平面 111 或者背离吸附平面 111。 软磁芯 133 由软磁性金属制成, 诸如铁或铁基软磁性合金等。 软 磁芯 133与可逆磁钢 131堆叠地固定设置在凹槽 12中,软磁芯 133的底面与可逆磁钢 131 的顶面接触, 并且软磁芯 133的顶面与吸附平面 111共面。 多个永久磁钢 134被容纳在软 磁芯 133的周侧面与凹槽 12的内侧面之间形成的永久磁钢容纳槽 121 中, 多个永久磁钢 134的 N极面对软磁芯 133的周侧面。 进一步地说, 从吸附平面 111所在侧看时, 永久磁 钢容纳槽 121呈长方形环状; 与长方形环状的两个长边对应的永久磁钢容纳槽 121的部分 为两个长槽部分。 多个永久磁钢 134容纳在两个长槽部分中。 两个长槽部分沿着平行于长 方形的吸附表面 111的短边的方向延伸。 Each of the plurality of magnetic attraction means 13 includes a reversible magnet 131 (indicated by a broken line in Fig. 7), a magnetic attraction coil 132 (indicated by a thick dotted line in Fig. 7), a soft magnetic core 133, and a plurality of permanent magnets. Magnetic steel 134. Reversible magnetic steel 131 example As made of an AlNiCo alloy, the magnetization direction thereof can be changed by the magnetic attraction coil 132. The permanent magnet 134 is made of a permanent magnet such as NdFeB. The reversible magnet 131 is fixedly disposed at the bottom of the recess 12, and the bottom surface of the reversible magnet 131 is in contact with the bottom of the recess 12. The magnetic attraction coil 132 is disposed around the circumferential side of the reversible magnet 131 such that the magnetic attraction coil 132 can change the direction of magnetization of the reversible magnet 131 to or toward the adsorption plane 111 by changing the direction of the current of the magnetic attraction coil 132. The soft magnetic core 133 is made of a soft magnetic metal such as iron or an iron-based soft magnetic alloy. The soft magnetic core 133 and the reversible magnetic steel 131 are fixedly disposed in the groove 12, and the bottom surface of the soft magnetic core 133 is in contact with the top surface of the reversible magnetic steel 131, and the top surface of the soft magnetic core 133 is coplanar with the adsorption plane 111. A plurality of permanent magnets 134 are housed in the permanent magnet receiving groove 121 formed between the circumferential side surface of the soft magnetic core 133 and the inner side surface of the groove 12, and the N poles of the plurality of permanent magnets 134 face the soft magnetic core 133. The side of the week. Further, when viewed from the side where the adsorption plane 111 is located, the permanent magnet housing groove 121 has a rectangular ring shape; the portion of the permanent magnet housing groove 121 corresponding to the two long sides of the rectangular ring shape is two long groove portions. A plurality of permanent magnets 134 are housed in the two long groove portions. The two long groove portions extend in a direction parallel to the short side of the rectangular adsorption surface 111.
如图 7和 8所示, 根据本发明的第一实施例的磁差式电永磁吸盘 1还包括多个消磁装 置 14 (图 7中用粗虚线表示), 多个消磁装置 14用于消除工件 5中的剩磁, 多个消磁装置 14中的每一个沿着磁吸附装置 13排列的方向分别与多个磁吸附装置 13中的每一个依次相 邻排列地设置在基座 11中。 As shown in Figs. 7 and 8, the magnetic differential type permanent magnet chuck 1 according to the first embodiment of the present invention further includes a plurality of degaussing means 14 (indicated by thick broken lines in Fig. 7), and a plurality of degaussing means 14 are used for eliminating Residual magnetism in the workpiece 5, each of the plurality of degaussing devices 14 is disposed in the susceptor 11 in a row adjacent to each of the plurality of magnetic attraction devices 13 in the direction in which the magnetic attraction devices 13 are arranged.
进一步地说, 多个消磁装置 14中的每一个包括消磁线圈 141, 消磁线圈 141被容纳在 设置在多个凹槽 12中相邻的两个凹槽 12之间的基座 11的间隔处的消磁线圈容纳槽 15中。 Further, each of the plurality of degaussing devices 14 includes a degaussing coil 141 that is accommodated at a space of the susceptor 11 disposed between two adjacent ones of the plurality of grooves 12 The degaussing coil is accommodated in the groove 15.
进一步地说,在多个凹槽 12中相邻的两个凹槽 12之间的基座 11的间隔处,设置有分 别连通相邻的两个永久磁钢容纳槽 121的相邻的两个长槽部分的相对应的两端的两个连通 槽 151, 使得两个连通槽 151与相邻的两个永久磁钢容纳槽 121的相邻的两个长槽部分构 成消磁线圈容纳槽 15。 容纳在消磁线圈容纳槽 15中的消磁线圈 141与其所包围的基座 11 的部分 142构成对工件 5进行消磁的电磁铁。 Further, at intervals of the susceptor 11 between the adjacent two grooves 12 of the plurality of grooves 12, adjacent two of the adjacent two permanent magnet accommodating grooves 121 are respectively provided. The two communication grooves 151 at the opposite ends of the long groove portion are such that the two communication grooves 151 and the adjacent two long groove portions of the adjacent two permanent magnet steel accommodating grooves 121 constitute the degaussing coil accommodating groove 15. The degaussing coil 141 housed in the degaussing coil accommodating groove 15 and the portion 142 of the susceptor 11 surrounded by it constitute an electromagnet that demagnetizes the workpiece 5.
进一步地说, 永久磁钢容纳槽 121和消磁线圈容纳槽 15 由环氧树脂填充成与吸附平 面 11齐平。 Further, the permanent magnet housing groove 121 and the degaussing coil receiving groove 15 are filled with epoxy resin to be flush with the adsorption flat surface 11.
本实施例的磁差式电永磁吸盘 1吸附与脱附工件 5的操作过程与现有的磁差式电永磁 吸盘 10相同, 这里不再描述。 The operation of the magnetic difference type permanent magnetic chuck 1 of the present embodiment for adsorbing and desorbing the workpiece 5 is the same as that of the conventional magnetic differential type permanent magnet chuck 10, and will not be described here.
需要说明的是, 在本实施例的磁差式电永磁吸盘 1脱附工件 5的状态下, 即磁差式电 永磁吸盘 1处于退磁状态 (永久磁钢 134的磁场和磁化后具有剩磁的可逆磁钢 131所产生 的磁场在基座 11和软磁芯 133内相互耦合,两者的叠加磁场不从基座 11露出的状态)时,
消磁线圈 141所包围的基座 11的部分 142并未被饱和磁化。也就是说,在对工件 5进行消 磁处理之前,在磁差式电永磁吸盘 1处于退磁状态下,消磁线圈 141所包围的基座 11的部 分 142并未被饱和磁化。 It should be noted that, in the state in which the magnetic differential type electric permanent magnet chuck 1 of the present embodiment is detached from the workpiece 5, that is, the magnetic difference type electric permanent magnet chuck 1 is in a demagnetized state (the magnetic field of the permanent magnet 134 and the magnetization have remaining When the magnetic field generated by the magnetic reversible magnet 131 is coupled to each other in the susceptor 11 and the soft magnetic core 133, and the superimposed magnetic field of the two is not exposed from the susceptor 11,) The portion 142 of the susceptor 11 surrounded by the degaussing coil 141 is not saturated with magnetization. That is, before the demagnetization process of the workpiece 5, the portion 142 of the susceptor 11 surrounded by the degaussing coil 141 is not saturably magnetized in the demagnetized state of the magnetic differential type permanent magnet chuck 1.
下面描述本发明的第一实施例的磁差式电永磁吸盘 1对工件 5进行消磁的操作过程。 当工件 5是由诸如高碳钢等高剩磁材料制成的时, 在对根据本发明的第一实施例的磁 差式电永磁吸盘 1进行退磁处理后, 对工件 5进行消磁处理。 具体地说, 消磁线圈 141被 施加振幅逐渐衰减的震荡电流, 从而产生逐渐衰减的震荡磁场, 而对工件 5进行消磁。 进 一步地说, 在对工件 5进行消磁处理中, 多个消磁装置 14中邻近的两个消磁装置 14在吸 附平面 11侧的极性相反。结果, 由于多个消磁装置 14中邻近的两个消磁装置 14在吸附平 面 11侧的极性相反,多个消磁装置 14中邻近的两个消磁装置 14所产生的磁场在吸附平面 11侧的磁通量的绝对值大致相等, 因此, 可以使得邻近的两个消磁装置 14中的一个所产 生的消磁磁场从其吸附平面 11侧经由工件 5与邻近的两个消磁装置 14中的另一个所产生 的消磁磁场耦合, 使得工件 5被这样的消磁磁场磁化。 并且, 由于多个消磁装置 14中邻 近的两个消磁装置 14在吸附平面 11侧的极性相反,多个消磁装置 14中邻近的两个消磁装 置 14所产生的磁场在吸附平面 11侧的磁通量的绝对值大致相等, 因此, 可以使得多个消 磁装置 14 中邻近的两个消磁装置 14所产生的磁场相互耦合而基本上不经过磁吸附装置 13, 进而基本上不经过可逆磁钢 131, 从而基本上不影响可逆磁钢 131的磁化状态。 在消 磁线圈 141被施加的振幅逐渐衰减的振荡电流减小到零时, 工件 5受到振幅逐渐衰减的振 荡消磁磁场作用, 从而工件 5被消磁。 从而工件 5能够被容易地从吸附平面 111取走。 Next, an operation of demagnetizing the workpiece 5 by the magnetic difference type permanent magnetic chuck 1 of the first embodiment of the present invention will be described. When the workpiece 5 is made of a high remanence material such as high carbon steel, after the demagnetization process is performed on the differential electric permanent magnet chuck 1 according to the first embodiment of the present invention, the workpiece 5 is demagnetized. Specifically, the degaussing coil 141 is applied with an oscillating current whose amplitude is gradually attenuated, thereby generating a gradually attenuating oscillating magnetic field, and demagnetizing the workpiece 5. Further, in the demagnetization process of the workpiece 5, the two adjacent degaussing devices 14 of the plurality of degaussing devices 14 have opposite polarities on the side of the adsorption plane 11. As a result, since the polarities of the two adjacent degaussing devices 14 of the plurality of degaussing devices 14 on the side of the adsorption plane 11 are opposite, the magnetic flux generated by the magnetic fields generated by the adjacent two degaussing devices 14 of the plurality of degaussing devices 14 on the side of the adsorption plane 11 The absolute values are substantially equal, so that the degaussing magnetic field generated by one of the two adjacent degaussing devices 14 can be demagnetized from the side of the adsorption plane 11 thereof via the workpiece 5 and the other of the two adjacent degaussing devices 14. The magnetic field is coupled such that the workpiece 5 is magnetized by such a demagnetizing field. Moreover, since the polarities of the two adjacent degaussing devices 14 of the plurality of degaussing devices 14 on the side of the adsorption plane 11 are opposite, the magnetic flux generated by the two degaussing devices 14 of the plurality of degaussing devices 14 on the side of the adsorption plane 11 The absolute values are substantially equal, so that the magnetic fields generated by the two adjacent degaussing devices 14 of the plurality of degaussing devices 14 can be coupled to each other without substantially passing through the magnetic adsorption device 13, and thus substantially not passing through the reversible magnet 131. The magnetization state of the reversible magnet 131 is not substantially affected. When the oscillating current whose amplitude of the degaussing coil 141 is gradually attenuated is reduced to zero, the workpiece 5 is subjected to an oscillating demagnetizing magnetic field whose amplitude is gradually attenuated, whereby the workpiece 5 is demagnetized. Thereby the workpiece 5 can be easily taken away from the adsorption plane 111.
(第二实施例) (Second embodiment)
图 9和 10显示的是根据本发明的第二实施例的磁差式电永磁吸盘 2。图 9为根据本发 明的第二实施例的圆盘形状的磁差式电永磁吸盘 2的示意性的俯视示意图。 图 10为根据 本发明的第二实施例的圆盘形状的磁差式电永磁吸盘 2的沿图 9的 Π - II线截取的示意性 的剖视示意图。 9 and 10 show a magnetic differential type permanent magnetic chuck 2 according to a second embodiment of the present invention. Fig. 9 is a schematic plan view showing a disk-shaped magnetic differential type permanent magnetic chuck 2 according to a second embodiment of the present invention. Fig. 10 is a schematic cross-sectional view, taken along line Π - II of Fig. 9, of the disc-shaped magnetic differential type electric permanent magnet chuck 2 according to the second embodiment of the present invention.
如面 9和 10所示, 根据本发明的第二实施例的圆盘形状的磁差式电永磁吸盘 2包括 软磁性的整体基座 21和多个磁吸附装置 23。基座 21由软磁性金属制成, 诸如铁或铁基软 磁性合金等, 基座 21具有吸附平面 211和多个凹槽 22。 其中, 吸附平面 211为圆形。 多 个凹槽 22从吸附平面 211向基座 21内部凹陷, 并且多个凹槽 22所述圆形的吸附表面 211 的圆周方向彼此间隔排列地形成在基座 21中。 多个磁吸附装置 23用于将工件 5磁吸附于 吸附平面 211。 多个磁吸附装置 23中的每一个各自容纳在多个凹槽 22中的每一个中, 从
而使得多个磁吸附装置 23彼此间隔排列地设置在基座 21中。 As shown in faces 9 and 10, the disk-shaped magnetic differential type permanent magnet chuck 2 according to the second embodiment of the present invention includes a soft magnetic integral base 21 and a plurality of magnetic attraction means 23. The susceptor 21 is made of a soft magnetic metal such as iron or an iron-based soft magnetic alloy, and the susceptor 21 has an adsorption plane 211 and a plurality of grooves 22. The adsorption plane 211 is circular. A plurality of grooves 22 are recessed from the adsorption plane 211 toward the inside of the susceptor 21, and circumferential directions of the circular adsorption surfaces 211 of the plurality of grooves 22 are formed in the susceptor 21 at intervals in the arrangement. A plurality of magnetic adsorption devices 23 are used to magnetically adsorb the workpiece 5 to the adsorption plane 211. Each of the plurality of magnetic attraction devices 23 is each housed in each of the plurality of grooves 22, from The plurality of magnetic attraction means 23 are disposed in the base 21 at intervals in the arrangement.
多个磁吸附装置 23中的每一个包括可逆磁钢 231 (在图 9中用虚线表示)、 磁吸附线 圈 232 (在图 9中用粗点划线表示)、 软磁芯 233和多个永久磁钢 234。 可逆磁钢 231固定 设置在凹槽 22的底部, 可逆磁钢 231的底面与凹槽 22的底部接触。 磁吸附线圈 232围绕 可逆磁钢 231的周侧面设置, 使得磁吸附线圈 232可以通过改变磁吸附线圈 232的电流方 向来改变可逆磁钢 231的磁化方向为指向吸附平面 211或者背离吸附平面 211。软磁芯 233 由软磁性金属制成, 诸如铁或铁基软磁性合金等。 软磁芯 233与可逆磁钢 231堆叠地固定 设置在凹槽 22中, 软磁芯 233的底面与可逆磁钢 231的顶面接触, 并且软磁芯 233的顶 面与吸附平面 211共面。多个永久磁钢 234被容纳在软磁芯 233的周侧面与凹槽 22的内侧 面之间形成的永久磁钢容纳槽 221中,多个永久磁钢 234的 N极面对软磁芯 233的周侧面。 进一步地说, 每一个永久磁钢容纳槽 221包括沿圆盘形状的基座 21 的径向延伸的两个径 向槽部分。 多个永久磁钢 234被容纳在两个径向槽部分中。 Each of the plurality of magnetic attraction means 23 includes a reversible magnet 231 (indicated by a broken line in Fig. 9), a magnetic attraction coil 232 (indicated by a thick dotted line in Fig. 9), a soft magnetic core 233, and a plurality of permanent magnets. Magnetic steel 234. The reversible magnet 231 is fixedly disposed at the bottom of the recess 22, and the bottom surface of the reversible magnet 231 is in contact with the bottom of the recess 22. The magnetic attraction coil 232 is disposed around the circumferential side of the reversible magnetic steel 231 so that the magnetic attraction coil 232 can change the magnetization direction of the reversible magnet 231 to or toward the adsorption plane 211 by changing the direction of the current of the magnetic attraction coil 232. The soft magnetic core 233 is made of a soft magnetic metal such as iron or an iron-based soft magnetic alloy. The soft magnetic core 233 and the reversible magnetic steel 231 are fixedly disposed in the groove 22, the bottom surface of the soft magnetic core 233 is in contact with the top surface of the reversible magnetic steel 231, and the top surface of the soft magnetic core 233 is coplanar with the adsorption plane 211. A plurality of permanent magnets 234 are housed in the permanent magnet accommodating grooves 221 formed between the circumferential side faces of the soft magnetic core 233 and the inner side faces of the grooves 22, and the N poles of the plurality of permanent magnets 234 face the soft magnetic core 233. The side of the week. Further, each of the permanent magnet accommodating grooves 221 includes two radial groove portions extending in the radial direction of the susceptor 21 in the shape of a disk. A plurality of permanent magnets 234 are housed in the two radial groove portions.
如图 9和 10所示, 根据本发明的第二实施例的磁差式电永磁吸盘 2还包括多个消磁 装置 24, 多个消磁装置 24用于消除工件 5中的剩磁, 多个消磁装置 24中的每一个沿着磁 吸附装置 23排列的方向分别与多个磁吸附装置 23中的每一个依次相邻排列地设置在基座 21中。 As shown in FIGS. 9 and 10, the magnetic differential type permanent magnet chuck 2 according to the second embodiment of the present invention further includes a plurality of degaussing means 24 for eliminating residual magnetism in the workpiece 5, a plurality of Each of the degaussing devices 24 is disposed in the susceptor 21 sequentially adjacent to each of the plurality of magnetic absorbing devices 23 in the direction in which the magnetic absorbing devices 23 are arranged.
进一步地说, 多个消磁装置 24中的每一个包括消磁线圈 241, 消磁线圈 241被容纳在 设置在多个凹槽 22中相邻的两个凹槽 22之间的基座 21的间隔处的消磁线圈容纳槽 25中。 Further, each of the plurality of degaussing devices 24 includes a degaussing coil 241 that is accommodated at a space of the susceptor 21 disposed between two adjacent recesses 22 of the plurality of recesses 22 The degaussing coil is accommodated in the groove 25.
进一步地说, 在多个凹槽 22中相邻的两个凹槽 22之间的基座 21的间隔处, 设置有 分别连通相邻的两个永久磁钢容纳槽 221的相邻的两个径向槽部分的相对应的两端的两个 连通槽, 使得两个连通槽与相邻的两个永久磁钢容纳槽的相邻的两个径向槽部分构成消磁 线圈容纳槽 25。容纳在消磁线圈容纳槽 25中的消磁线圈 241与其所包围的基座 21的部分 242构成对工件 5进行消磁的电磁铁。 Further, at an interval between the pedestals 21 between the adjacent two grooves 22 of the plurality of grooves 22, two adjacent two adjacent permanent magnet accommodating grooves 221 are respectively provided. The two communicating grooves at the opposite ends of the radial groove portion are such that the two communicating grooves and the adjacent two radial groove portions of the adjacent two permanent magnet receiving grooves constitute the degaussing coil receiving groove 25. The degaussing coil 241 housed in the degaussing coil accommodating groove 25 and the portion 242 of the susceptor 21 surrounded by it constitute an electromagnet that demagnetizes the workpiece 5.
进一步地说, 永久磁钢容纳槽 221和消磁线圈容纳槽 25 由环氧树脂填充成与吸附平 面 211齐平。 Further, the permanent magnet accommodating groove 221 and the degaussing coil accommodating groove 25 are filled with epoxy resin to be flush with the adsorption flat surface 211.
本实施例的磁差式电永磁吸盘 2吸附与脱附工件 5的操作过程与现有的磁差式电永磁 吸盘 20相同, 这里不再描述。 The operation of the magnetic difference type electric permanent magnet chuck 2 of the present embodiment for adsorbing and desorbing the workpiece 5 is the same as that of the conventional magnetic difference type permanent magnet chuck 20, and will not be described here.
需要说明的是, 在本实施例的磁差式电永磁吸盘 2脱附工件 5的状态下, 即磁差式电 永磁吸盘 2处于退磁状态 (永久磁钢 234的磁场和磁化后具有剩磁的可逆磁钢 231所产生 的磁场在基座 21和软磁芯 233内相互耦合,两者的叠加磁场不从基座 21露出的状态)时,
消磁线圈 241所包围的基座 21的部分 242并未被饱和磁化。 也就是说, 在对工件 5进行 消磁处理之前, 在磁差式电永磁吸盘 2处于退磁状态下, 消磁线圈 241所包围的基座 21 的部分 242并未被饱和磁化。 It should be noted that, in the state in which the magnetic differential type permanent magnetic chuck 2 of the present embodiment is detached from the workpiece 5, that is, the magnetic difference type electric permanent magnet chuck 2 is in a demagnetized state (the magnetic field of the permanent magnet 234 and the magnetization have remaining When the magnetic field generated by the magnetic reversible magnet 231 is coupled to each other in the susceptor 21 and the soft magnetic core 233, and the superimposed magnetic field of the two is not exposed from the susceptor 21, The portion 242 of the susceptor 21 surrounded by the degaussing coil 241 is not saturated with magnetization. That is, before the demagnetization process of the workpiece 5, the portion 242 of the susceptor 21 surrounded by the degaussing coil 241 is not saturably magnetized in the demagnetized state of the magnetic differential type permanent magnet chuck 2.
图 9和 10所示的根据本发明的第二实施例的圆盘形的磁差式电永磁吸盘 2对工件 5 的消磁处理与根据本发明的第一实施例的矩形体形状的磁差式电永磁吸盘 1的消磁处理的 操作过程相类似。 具体地说, 当工件 5是由诸如高碳钢等高剩磁材料制成的时, 在对根据 本发明的第二实施例的磁差式电永磁吸盘 2进行退磁处理后, 对工件 5进行消磁处理。 具 体地说, 消磁线圈 241被施加振幅逐渐衰减的震荡电流, 从而产生逐渐衰减的震荡磁场, 而对工件 5进行消磁。 进一步地说, 在对工件 5进行消磁处理中, 多个消磁装置 24中邻 近的两个消磁装置 24在吸附平面 21侧的极性相反。 结果, 由于多个消磁装置 24中邻近 的两个消磁装置 24在吸附平面 21侧的极性相反, 多个消磁装置 24中邻近的两个消磁装 置 24所产生的磁场在吸附平面 21侧的磁通量的绝对值大致相等, 多个消磁装置 24中邻 近的两个消磁装置 24中的一个所产生的消磁磁场从其吸附平面 21侧经由工件 5与邻近的 两个消磁装置 24中的另一个所产生的消磁磁场耦合, 使得工件 5被这样的消磁磁场磁化。 并且, 由于多个消磁装置 24中邻近的两个消磁装置 24在吸附平面 21侧的极性相反, 多 个消磁装置 24中邻近的两个消磁装置 24所产生的磁场在吸附平面 21侧的磁通量的绝对 值大致相等, 因此, 可以使得多个消磁装置 24中邻近的两个消磁装置 24所产生的磁场相 互耦合而基本上不经过磁吸附装置 23, 进而基本上不经过可逆磁钢 231 , 从而基本上不影 响可逆磁钢 231的磁化状态。 在消磁线圈 241被施加的振幅逐渐衰减的振荡电流减小到零 时, 工件 5受到振幅逐渐衰减的振荡消磁磁场作用, 从而工件 5被消磁。 从而工件 5能够 被容易地从吸附平面 211取走。 9 and 10 shows the magnetic degaussing treatment of the workpiece 5 by the disc-shaped magnetic differential electric permanent magnet chuck 2 according to the second embodiment of the present invention and the magnetic difference of the rectangular body shape according to the first embodiment of the present invention. The operation of the degaussing treatment of the electric permanent magnet chuck 1 is similar. Specifically, when the workpiece 5 is made of a high remanence material such as high carbon steel, after the demagnetization process is performed on the magnetic difference type permanent permanent magnet chuck 2 according to the second embodiment of the present invention, the workpiece 5 is Degaussing is performed. Specifically, the degaussing coil 241 is applied with an oscillating current whose amplitude is gradually attenuated, thereby generating a gradually attenuating oscillating magnetic field, and demagnetizing the workpiece 5. Further, in the degaussing process of the workpiece 5, the two adjacent degaussing devices 24 of the plurality of degaussing devices 24 have opposite polarities on the side of the adsorption plane 21. As a result, since the polarities of the two adjacent degaussing devices 24 of the plurality of degaussing devices 24 on the side of the adsorption plane 21 are opposite, the magnetic flux generated by the two adjacent degaussing devices 24 of the plurality of degaussing devices 24 on the side of the adsorption plane 21 The absolute values are substantially equal, and the demagnetizing field generated by one of the two adjacent degaussing devices 24 of the plurality of degaussing devices 24 is generated from the side of the adsorption plane 21 thereof via the workpiece 5 and the other of the two adjacent degaussing devices 24. The degaussing magnetic field is coupled such that the workpiece 5 is magnetized by such a degaussing magnetic field. Moreover, since the polarities of the two adjacent degaussing devices 24 of the plurality of degaussing devices 24 on the side of the adsorption plane 21 are opposite, the magnetic flux generated by the magnetic fields generated by the two adjacent degaussing devices 24 of the plurality of degaussing devices 24 on the side of the adsorption plane 21 The absolute values are substantially equal, so that the magnetic fields generated by the two adjacent degaussing devices 24 of the plurality of degaussing devices 24 can be coupled to each other without substantially passing through the magnetic adsorbing device 23, thereby substantially not passing through the reversible magnet 231. The magnetization state of the reversible magnet 231 is not substantially affected. When the oscillating current whose amplitude of the degaussing coil 241 is gradually attenuated is reduced to zero, the workpiece 5 is subjected to an oscillating demagnetizing magnetic field whose amplitude is gradually attenuated, whereby the workpiece 5 is demagnetized. Thereby the workpiece 5 can be easily taken away from the adsorption plane 211.
上文参照附图描述了本发明的具体实施例。 本发明的磁差式电永磁吸盘并不限于上述 实施例。 例如在上述背景技术和具体实施例中, 磁差式电永磁吸盘的基座是整体基座, 本 发明并不限于此, 本发明的磁差式电永磁吸盘的基座还可以是由多个部件组成的非整体基 座。 上文以 AlNiCo作为可逆磁钢的软磁材料, NdFeB作为永久磁钢的永磁材料, 铁作为 基座的软磁材料对本发明的磁差式电永磁吸盘及现有的磁差式电永磁吸盘进行了描述, 但 是, 可以理解, 本发明并不限于上述具体的材料, 所属领域的技术人员可以根据设计要求 分别对可逆磁钢、 永久磁钢和基座选取适当的软磁材料和永磁材料。 总之, 本领域的技术 人员可以在不背离后附的权利要求的范围的情况下进行许多其他的变化和修改。
Specific embodiments of the invention have been described above with reference to the drawings. The magnetic differential type permanent magnet chuck of the present invention is not limited to the above embodiment. For example, in the above background art and specific embodiments, the base of the magnetic differential type permanent magnet chuck is an integral base, and the present invention is not limited thereto, and the base of the magnetic differential type permanent magnet chuck of the present invention may also be A non-unitary base consisting of multiple components. The above uses AlNiCo as the soft magnetic material of the reversible magnetic steel, NdFeB as the permanent magnet material of the permanent magnet, and the soft magnetic material of the iron as the susceptor to the magnetic differential type permanent magnet chuck of the present invention and the existing magnetic difference type electric permanent The magnetic chuck has been described. However, it can be understood that the present invention is not limited to the specific materials described above, and those skilled in the art can select appropriate soft magnetic materials and permanent for the reversible magnetic steel, the permanent magnetic steel and the base according to the design requirements. Magnetic material. In other instances, many other variations and modifications can be made by those skilled in the art without departing from the scope of the appended claims.
Claims
1. 一种磁差式电永磁吸盘, 其特征在于, 包括- A magnetic differential type permanent magnetic chuck, characterized in that
.软磁性的基座, 所述基座具有吸附平面; a soft magnetic base, the base having an adsorption plane;
多个磁吸附装置, 用于将工件磁吸附于所述吸附平面, 所述多个磁吸附装置彼此间隔 排列地设置在所述基座中; 和 a plurality of magnetic adsorption means for magnetically adsorbing the workpiece to the adsorption plane, the plurality of magnetic adsorption means being disposed in spaced relation to each other in the base; and
多个消磁装置,. 所述多个消磁装置用于消除工件中的剩磁, 所述多个消磁装置中的每 一个沿着所述磁吸附装置排列的方向分别与所述多个磁吸附装置中的每一个依次相邻排 列地设置在所述基座中。 a plurality of degaussing devices, wherein the plurality of degaussing devices are used to eliminate residual magnetism in the workpiece, and each of the plurality of degaussing devices is respectively associated with the plurality of magnetic adsorption devices along a direction in which the magnetic adsorption devices are arranged Each of them is sequentially disposed adjacent to each other in the susceptor.
2. 如权利要求 1所述的磁差式电永磁吸盘, 其特征在于, 所述基座具有多个凹槽, 所 述多个凹槽从所述吸附平面向所述基座内部凹陷, 并且所述多个凹槽彼此间隔排列地形成 在所述基座中; 2. The magnetic differential type permanent magnetic chuck according to claim 1, wherein the base has a plurality of grooves, and the plurality of grooves are recessed from the adsorption plane toward the inside of the base. And the plurality of grooves are formed in the pedestal in a spaced relationship with each other;
所述多个磁吸附装置中的每一个各自容纳在所述多个凹槽中的每一个中, 使得所述多 个磁吸附装置彼此间隔排列地设置在所述基座中。 Each of the plurality of magnetic attraction means is each housed in each of the plurality of grooves such that the plurality of magnetic attraction means are disposed in spaced relation to each other in the base.
3. 如权利要求 2所述的磁差式电永磁吸盘, 其特征在于, 所述多个磁吸附装置中的每 一个包括: 3. The magnetic differential type permanent magnetic chuck according to claim 2, wherein each of said plurality of magnetic adsorption means comprises:
可逆磁钢, 所述可逆磁钢固定设置在所述凹槽的底部, 所述可逆磁钢的底面与所述凹 槽的底部接触; a reversible magnetic steel, the reversible magnetic steel is fixedly disposed at a bottom of the groove, and a bottom surface of the reversible magnetic steel is in contact with a bottom of the groove;
磁吸附线圈, 所述磁吸附线圈围绕所述可逆磁钢的周侧面设置, 使得所述磁吸附线圈 通过改变所述磁吸附线圈的电流方向来改变所述可逆磁钢的磁化方向为指向所述吸附平 面或者背离所述吸附平面; a magnetically absorbing coil, the magnetic absorbing coil is disposed around a circumferential side of the reversible magnetic steel, such that the magnetic absorbing coil changes a magnetization direction of the reversible magnet by changing a direction of a current of the magnetic absorbing coil to point to the magnetic attraction coil Adsorbing the plane or facing away from the adsorption plane;
软磁芯, 所述软磁芯与所述可逆磁钢堆叠地固定设置在所述凹槽中, 所述软磁芯的底 面与所述可逆磁钢的顶面接触, 并且所述软磁芯的顶面与所述吸附平面共面, 和 a soft magnetic core, the soft magnetic core and the reversible magnetic steel are fixedly disposed in the groove, a bottom surface of the soft magnetic core is in contact with a top surface of the reversible magnetic steel, and the soft magnetic core The top surface is coplanar with the adsorption plane, and
多个永久磁钢, 所述多个永久磁钢被容纳在所述软磁芯的周侧面与所述凹槽的内侧面 之间形成的永久磁钢容纳槽中, 所述多个永久磁钢的相同磁极面对所逑软磁芯的周侧面。 a plurality of permanent magnets, the plurality of permanent magnets being housed in a permanent magnet accommodating groove formed between a circumferential side surface of the soft magnetic core and an inner side surface of the groove, the plurality of permanent magnets The same magnetic pole faces the peripheral side of the soft magnetic core.
4. 如权利要求 1-3中任何一项所述的磁差式电永磁吸盘, 其特征在于, 所述多个消磁 装置中的每一个包括消磁线圈, 所述消磁线圈被容纳在设置在所述多个凹槽中相邻的两个 凹槽之间的所述基座的间隔处的消磁线圈容纳槽中。 . The magnetic differential type permanent magnetic chuck according to any one of claims 1 to 3, wherein each of the plurality of degaussing devices includes a degaussing coil, and the degaussing coil is housed in Adjacent two of the plurality of grooves A degaussing coil is received in the groove at the space between the grooves. .
5. 如权利要求 4所述的磁差式电永磁吸盘, 其特征在于, 5. The magnetic differential type permanent magnetic chuck according to claim 4, wherein
所述基座为矩形体形状, 所述吸附平面为长方形形状; The pedestal has a rectangular shape, and the adsorption plane has a rectangular shape;
所述多个凹槽沿着所述长方形的吸附表面的长边方向彼此间隔排列地形成在所述基 座中; The plurality of grooves are formed in the base in a spaced relationship along a longitudinal direction of the rectangular adsorption surface;
从所述吸附平面所在侧看时, 所述永久磁钢容纳槽呈长方形环状; 与长方形环状的两 个长边对应的永久磁钢容纳槽的部分为两个长槽部分; 所述两个长槽部分沿着平行于所述 长方形的吸附表面的短边的方向延伸; The permanent magnet steel receiving groove has a rectangular ring shape when viewed from the side of the adsorption plane; the portion of the permanent magnet steel receiving groove corresponding to the two long sides of the rectangular ring shape is two long groove portions; The long groove portions extend in a direction parallel to a short side of the rectangular adsorption surface;
在所述多个凹槽中相邻的两个凹槽之间的所述基座的间隔处, 设置有分别连通相邻的 两个所述永久磁钢容纳槽的相邻的两个长槽部分的相对应的两端的两个连通槽, 使得所述 两个连通槽与相邻的两个所述永久磁钢容纳槽的相邻的两个长槽部分构成所述消磁线圈 容纳槽。 Between the two pedestals between the adjacent ones of the plurality of grooves, two adjacent long grooves respectively communicating with two adjacent permanent magnet accommodating grooves are provided The two communicating grooves at the opposite ends of the portion are such that the two communicating grooves and the adjacent two long groove portions of the adjacent two permanent magnet receiving grooves constitute the degaussing coil receiving groove.
6. 如权利要求 4所述的磁差式电永磁吸盘, 其特征在于, 6. The magnetic differential type permanent magnetic chuck according to claim 4, wherein
所述基座为圆盘形^^ 所述吸附平面为圆形; The pedestal is in the shape of a disk; the adsorption plane is circular;
所述多个凹槽沿着所述圆形的吸附表面的圆周方向彼此间隔排列地形成在所述基座 中; 每一个所述永久磁钢容纳槽包括沿所述圆盘形状的基座的径向延伸的两个径向槽部 分; The plurality of grooves are formed in the susceptor spaced apart from each other along a circumferential direction of the circular adsorption surface; each of the permanent magnet accommodating grooves includes a susceptor along the shape of the disk Two radial groove portions extending radially;
在所述多个凹槽中相邻的两个凹槽之间的所述基座的间隔处, 设置有分别连通相邻的 两个所述永久磁钢容纳槽的相邻的两个径向槽部分的相对应的两端的两个连通槽, 使得所 述两个连逋槽与相邻的两个所述永久磁钢容纳槽的相邻的两个径向槽部分构成所述消磁 线圈容纳槽。 Between the two pedestals between the adjacent ones of the plurality of grooves, two adjacent radial directions respectively connecting the adjacent two permanent magnet accommodating grooves are provided Two communicating grooves at opposite ends of the groove portion, such that the two flail grooves and the adjacent two radial groove portions of the adjacent two permanent magnet receiving grooves constitute the degaussing coil accommodation groove.
7. 如权利要求 1所述的磁差式电永磁吸盘, 其特征在于, 7. The magnetic differential type permanent magnetic chuck according to claim 1, wherein
在对工件进行消磁处理中, 所述多个消磁装置中邻近的两个所述消磁装置在所述吸附 平面侧的极性相反。 In the degaussing process of the workpiece, two of the plurality of degaussing devices adjacent to each other have opposite polarities on the side of the adsorption plane.
8. 如权利要求 3所述的磁差式电永磁吸盘, 其特征在于, 所述软磁芯为铁芯。 The magnetic differential type permanent magnetic chuck according to claim 3, wherein the soft magnetic core is an iron core.
9. 如权利要求 4所述的磁差式电永磁吸盘, 其特征在于, 9. The magnetic differential type permanent magnetic chuck according to claim 4, wherein
所述永久磁钢容纳槽和所述消磁线圈容纳槽由环氧树脂填充成与所述吸附平面齐平。 The permanent magnet holding groove and the degaussing coil receiving groove are filled with epoxy resin to be flush with the adsorption plane.
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