WO2012011529A1

WO2012011529A1 - Pipeline renewal pipe

Info

Publication number: WO2012011529A1
Application number: PCT/JP2011/066575
Authority: WO
Inventors: 泰坂根
Original assignee: 東拓工業株式会社
Priority date: 2010-07-23
Filing date: 2011-07-21
Publication date: 2012-01-26
Also published as: KR20140012605A; JP2012026516A; JP5588255B2; CN102959300A

Abstract

Provided is a pipeline renewal pipe which can be smoothly inserted in an existing pipeline having a bent portion, and in addition can prevent damage during insertion into the existing pipeline and increases in pressure loss during fluid transportation. A pipeline renewal pipe (1) is formed by spirally winding a reinforcement core (3), which is made of a hard resin, around the outer circumferential surface of a pipe main body (2) which is made of a soft resin. The pipeline renewal pipe (1) is flexible enough to be able to be inserted in an existing pipeline (10) while the pipeline renewal pipe (1) is bent so as to follow a bent portion (15) of the existing pipeline (10). Therefore, when the pipeline renewal pipe (1) is bent, a pipe wall part (4) positioned between the reinforcement cores (3, 3) of the pipe main body (2) can be folded so as to protrude radially outward. A maximum protrusion dimension (L3) in the radially outward direction of the folded pipe wall part (4) is made to be smaller than a protrusion dimension (L2) in the radially outward direction of the reinforcement core (3) to thereby prevent the folded pipe wall part (4) from protruding radially outward more than the reinforcement core (3) of the folded pipe wall part (4).

Description

Pipeline rehabilitation pipe

This invention relates to a pipe rehabilitation pipe for inserting into an existing pipe such as an aged sewer pipe or a gas pipe to rehabilitate the existing pipe.

Conventionally, as a method of rehabilitating existing pipes for transporting fluids such as aging sewer pipes, pipe rehabilitation pipes are inserted into existing pipes without changing the existing pipes. Thus, a method is known in which the internal space is used as a new fluid transport space. Many of the existing pipelines are configured by appropriately connecting a straight pipe and an elbow pipe, and there is a bent portion close to a right angle at a required point. For this reason, as a pipeline rehabilitation pipe inserted into an existing pipeline having such a bent portion, a flexible pipe is generally used.

As this kind of flexible pipe rehabilitation pipe, for example, as disclosed in Patent Document 1 and Patent Document 2, a hard reinforcing core material is spirally wound around the outer peripheral surface of a soft pipe body. Is known. The pipe rehabilitation pipe having such a structure has both flexibility and shape retention, and can be inserted into the existing pipe while being bent along the bent portion of the existing pipe. Moreover, when inserted into the existing pipe line, the reinforcing core material projecting outward in the pipe diameter direction from the outer peripheral surface of the pipe main body is mainly slidably contacted with the inner peripheral surface of the existing pipe line, so that the pipe main body is easily worn. It is possible to reduce contact with the inner peripheral surface of the existing pipe line and reduce damage to the pipe body.

JP 10-78190 A JP 2006-83608 A

In the above-mentioned pipeline rehabilitation pipe, when inserted into the existing pipeline while being bent along the bent portion of the existing pipeline, the bent portion inner peripheral side of the pipe body is loosened and the bent portion outer peripheral side is extended. It becomes. At this time, if the slack portion protrudes inward in the tube diameter, a pleated projection that hinders fluid transportation is generated inside the tube body, resulting in an increase in pressure loss during fluid transportation.

On the other hand, when the slack portion protrudes outward from the pipe diameter, a pleated protrusion is formed on the outside of the pipe body, and this protrusion (a part of the soft and easily wearable pipe body) is formed on the inner peripheral surface of the existing pipe line. By contacting, there was a problem that the tube main body was torn, and damage such as piercing or tearing was likely to occur.

Therefore, the present invention solves the above-mentioned problems, can be smoothly inserted into an existing pipeline having a bent portion along the bent portion, and causes an increase in pressure loss during fluid transportation. Therefore, an object of the present invention is to provide a pipe rehabilitation pipe that can reliably prevent damage to the pipe main body during insertion into an existing pipe line.

The pipe rehabilitation pipe 1 according to the present invention is flexible, and is inserted into the existing pipe line 10 to rehabilitate the existing pipe line 10. The pipe main body 2 is made of a soft resin. A reinforcing resin core 3 made of a hard resin is spirally wound around the outer peripheral surface of the tube, and a pipe wall portion 4 positioned between the reinforcing

cores

3 and 3 adjacent to each other in the pipe axis direction in the pipe body 2 is connected to a pipe line. When the rehabilitated pipe 1 is bent, it can be bent so as to protrude outward in the pipe diameter, and the maximum protruding dimension L3 of the pipe wall portion 4 in the bent state is set to be outside the pipe diameter of the reinforcing core 3. By making it smaller than the projecting dimension L2 in the direction, the tube wall portion 4 in the bent state is restricted from projecting outward from the reinforcing core member 3 in the tube diameter direction.

Specifically, the bent tube wall portion 4 has a pair of rising

pieces

4a and 4a rising in the outer diameter direction, the inner surfaces of the rising

pieces

4a and 4a are in contact with each other, and The protrusion dimension in the tube diameter outward direction in a state where the outer surfaces of the rising

pieces

4a and 4a are in contact with the reinforcing

core members

3 and 3, respectively, is the maximum protrusion dimension L3. Further, the width dimension L1 in the tube axis direction of the tube wall portion 4 of the tube body 2 is set to be twice or less the protrusion dimension L2 of the reinforcing core member 3 in the tube diameter outer direction.

Further, the tube wall portion 4 of the tube body 2 is formed in a state of bulging in the tube diameter outward direction in advance. Furthermore, the cross-sectional shape along the tube axis direction of the reinforcing core member 3 is a substantially triangular shape that tapers outward in the tube diameter direction so that the top portion 3a projecting outward in the tube diameter direction is rounded. Yes. Furthermore, the pipe body 2 is made of a low density polyethylene resin, and the reinforcing core 3 is made of a high density polyethylene resin.

In the pipe rehabilitation pipe according to the present invention, at the time of bending, the pipe wall part of the pipe body can be bent so as to protrude outward in the pipe diameter, and the bent pipe wall part is a reinforcing core. It does not protrude outward from the pipe diameter. Therefore, even if it is inserted into the existing pipeline while being bent along the bent portion of the existing pipeline, only the hard and hard-to-wear reinforcing core material comes into contact with the inner peripheral surface of the existing pipeline. Yes. For this reason, it can insert smoothly into an existing pipe line which has a bent part, without damaging a pipe main part. Moreover, when the fluid is flowed using the internal space of the pipe rehabilitation pipe as a new fluid transport space, the bent tube wall portion does not become a resistance, and the pressure loss during the fluid transport does not increase.

In addition, the tube wall portion of the tube main body is formed in a state of bulging outward in the diameter of the tube in advance, and is brazed so that it can be easily folded. The pipe can be bent so as to reliably protrude outwardly of the pipe diameter, and the pipe rehabilitating pipe can be easily bent.

Furthermore, the reinforcing core material has a substantially triangular cross section with a rounded top, so that a sufficient contact area with the outer peripheral surface of the tube body is secured at the wide bottom surface portion, and the mounting strength of the reinforcing core material Can be maintained well. In addition, when inserting the pipe rehabilitation pipe, the narrow and rounded top part comes into contact with the inner peripheral surface of the existing pipe line, so that smoother insertion with reduced frictional resistance can be realized. .

Furthermore, by making the pipe body made of low-density polyethylene resin and the reinforcing core material made of high-density polyethylene resin, it is possible to make an environment-friendly pipe rehabilitation pipe that achieves PVC removal.

It is a schematic longitudinal cross-sectional view which shows the sewer pipe line renovated by the pipe line renovation pipe which concerns on one Embodiment of this invention. It is a partially broken side view of a pipe line renovated pipe. It is principal part sectional drawing of a pipe line renovated pipe. It is principal part sectional drawing of the pipe line renovated pipe of a bending state. It is sectional drawing which shows the state of the pipe line renovation pipe | tube in the bending part of a branch pipe.

Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. A pipeline rehabilitation pipe 1 according to an embodiment of the present invention is for rehabilitating an aged sewer pipe 10 as an existing pipeline for fluid transportation.

As shown in FIG. 1, the sewer pipe 10 includes a main pipe 11 buried in the ground and a branch pipe (attachment pipe) buried in the ground so as to connect the main pipe 11 and the public fence 12. 13. A drain pipe 14 for guiding sewage from various facilities such as a building to the public tub 12 is connected to the public tub 12. The main pipe 11, the branch pipe 13, and the drain pipe 14 have a bent portion 15 that is close to a right angle at essential points. In FIG. 1, the pipe rehabilitation pipe 1 is inserted into the branch pipe 13 in the sewer pipe 10 and used for rehabilitation of the branch pipe 13, but not only the branch pipe 13 but also the main pipe 11. It may be inserted into the inside or the drain pipe 14 and used for rehabilitation.

As shown in FIG. 2, the pipe rehabilitation pipe 1 is made of a soft resin (for example, low density polyethylene resin) tube main body 2 and a hard resin (for example, spirally wound around the outer peripheral surface of the pipe main body 2). And a reinforcing core material 3 made of high-density polyethylene resin. This pipe rehabilitation pipe 1 has an outer diameter including the reinforcing core 3 slightly smaller than an inner diameter of the branch pipe 13 and is bent along the bent portion 15 of the branch pipe 13 while being bent. It is flexible so that it can be inserted into it.

In the tube main body 2, as shown in FIG. 3, the spiral belt-like tube wall portion 4 (the tube wall excluding the portion integrated with the reinforcement core material 3) located between the

reinforcement core materials

3 and 3 adjacent to each other in the tube axis direction. The part 4) is formed in advance in a slightly bulging state in the outer diameter direction of the pipe and is brazed so as to be easily folded. The tube wall portion 4 of the tube body 2 has a width dimension L1 in the tube axis direction that is less than or equal to twice the projecting dimension L2 of the reinforcing core member 3 in the tube diameter outward direction, In some cases, the central portion in the width direction (the central portion in the tube axis direction) becomes a top portion, and it can be bent so as to protrude outward in the tube diameter.

As shown in FIG. 4, the tube wall portion 4 in the bent state has a pair of rising

pieces

4 a and 4 a that rise in the tube diameter outward direction. When the pipe rehabilitation pipe 1 is bent to the maximum extent, the inner surfaces of the rising

pieces

4a and 4a come into contact with each other, and the outer surfaces of these rising

pieces

4a and 4a come into contact with the reinforcing

cores

3 and 3, respectively. ing. In this state, the projecting dimension of the tube wall portion 4 in the outer diameter direction, that is, the maximum projecting dimension L3 is smaller than the projecting dimension L2 of the reinforcing core member 3 in the outer diameter direction. As a result, the tube wall portion 4 in the bent state is surely prevented from projecting outward in the tube diameter direction from the reinforcing core member 3, and the pipe rehabilitating tube 1 is bent into the branch pipe 13 having the bent portion 15. However, even if inserted, only the reinforcing core material 3 that is hard and does not easily wear is always in sliding contact with the inner peripheral surface of the branch pipe 13.

In the reinforcing core material 3, the cross-sectional shape along the tube axis direction is a substantially triangular shape that tapers outward in the tube diameter direction, and the top portion 3a protruding in the tube diameter outward direction is rounded. Thereby, the contact area with respect to the outer peripheral surface of the pipe main body 2 is ensured enough in the wide bottom face part 3b of the reinforcing core material 3, and the attachment strength of the reinforcing core material 3 is maintained well. Moreover, when the pipe rehabilitation pipe 1 is inserted into the branch pipe 13, the narrow and rounded top portion 3 a of the reinforcing core member 3 is in sliding contact with the inner peripheral surface of the branch pipe 13. Smooth insertion is possible.

The pipe rehabilitation pipe 1 is manufactured as follows, for example. That is, a tube body 2 is formed by winding a belt-shaped body made of low-density polyethylene resin in a spiral shape and heat-sealing the edge portions adjacent to each other in the tube axis direction of the preceding belt-shaped body and the subsequent belt-shaped body. Is molded. Then, the reinforcing core material 3 made of high-density polyethylene resin is spirally wound around the outer peripheral surface of the tube main body 2, and the reinforcing core material 3 is thermally fused to the outer peripheral surface of the tube main body 2. Manufactured. In addition, as the pipe line renovation pipe | tube 1, you may manufacture not only the above manufacturing methods but combining a tubing apparatus and a rotary die suitably, for example.

When rehabilitating the branch pipe 13 using the above-described pipe rehabilitation pipe 1, for example, the pipe rehabilitation pipe 1 is inserted by being pushed into the branch pipe 13 from the public fence 12. At this time, the top 3a of the reinforcing core member 2 that protrudes most outward in the pipe diameter direction in the pipe rehabilitation pipe 1 is in sliding contact with the inner peripheral surface of the branch pipe 13, but as described above, Since the top part 3a is narrow and rounded, it is possible to smoothly insert the pipe rehabilitation pipe 1 with a small frictional resistance.

In the bent portion 15 of the branch pipe 13, as shown in FIG. 5, the conduit rehabilitation pipe 1 is bent along the bent portion 15, and the bent portion inner peripheral side of the soft tube main body 2 is slackened, and the bent portion The outer peripheral side is in an extended state. At this time, on the inner peripheral side of the bent portion of the tube main body 2, the tube wall portion 4 that is bulged in advance in the tube diameter outward direction so as to easily fold outward is provided in the tube diameter outward direction. The fold-like projection is formed on the outside of the tube body 2 by bending the projection. Therefore, when flowing sewage with the internal space of the pipe rehabilitating pipe 1 as a new sewage transport space, the bent pipe wall part 4 (pleated projections) does not become a resistance, leading to an increase in pressure loss. There is nothing.

In addition, the bent tube wall portion 4 (pleated projections) does not protrude outward from the reinforcing core member 3 as described above, and does not contact the inner peripheral surface of the branch pipe 13. Therefore, it is possible to reliably prevent the pipe main body 2 from being damaged when the pipe rehabilitation pipe 1 is inserted.

After inserting the pipe rehabilitation pipe 1 into the branch pipe 13 in this way, the gap between the pipe rehabilitation pipe 1 and the branch pipe 13 is filled with a filler such as mortar, and the pipe rehabilitation pipe 1 And the branch pipe 13 are integrated. It is not always necessary to perform this filling operation, and it may be simply positioned so that the pipe rehabilitation pipe 1 is not displaced in the branch pipe 13.

The present invention is not limited to the above embodiment, and it is needless to say that many modifications and changes can be made to the above embodiment within the scope of the present invention. For example, the pipe rehabilitation pipe of the present invention may be used not only for rehabilitating a sewer pipe, but also for rehabilitating other existing pipes such as a water supply pipe and a gas pipe. In addition, when the pipe rehabilitating pipe is bent, if the maximum protruding dimension in the outer diameter of the pipe wall portion in the bent state is smaller than the protruding dimension in the outer diameter of the reinforcing core, the pipe is not necessarily The width dimension of the wall portion in the tube axis direction may not be twice or less than the projecting dimension of the reinforcing core member in the tube diameter outer direction, and may be twice or more.

1 ・・ Pipe rehabilitation pipes 2 ・・ Pipe body 3 ・・ Reinforcement core material 3a ・・ Top part 4 ・・ Pipe wall part 4a ・・ Rising piece 10 ・・ Existing pipe line (sewer pipe) , L1 .. Width dimension of the tube wall, L2 .. Projection dimension of the reinforcing core, L3... Maximum projection dimension of the tube wall part in the bent state

Claims

A flexible pipe rehabilitation pipe (1) for inserting into an existing pipe line (10) to rehabilitate the existing pipe line (10), and the outer periphery of the tube body (2) made of soft resin A tube wall portion formed by spirally winding a hard resin reinforcing core material (3) around the surface and positioned between the reinforcing core materials (3) and (3) adjacent to each other in the tube axis direction of the tube main body (2). (4) can be bent so as to protrude outward in the pipe diameter when the pipe rehabilitation pipe (1) is bent, and the maximum protruding dimension in the outer diameter of the pipe wall (4) in the bent state (4) By making L3) smaller than the protruding dimension (L2) of the reinforcing core material (3) in the outer diameter direction of the tube, the reinforcing core material (3) of the tube wall portion (4) in the bent state is made smaller. Pipe rehabilitation pipes characterized by restricting the outward projecting of the pipe diameter.
A flexible pipe rehabilitation pipe (1) for inserting into an existing pipe line (10) to rehabilitate the existing pipe line (10), and the outer periphery of the tube body (2) made of soft resin A tube wall portion formed by spirally winding a hard resin reinforcing core material (3) around the surface and positioned between the reinforcing core materials (3) and (3) adjacent to each other in the tube axis direction of the tube main body (2). (4) can be bent so as to protrude outward in the pipe diameter when the pipe rehabilitation pipe (1) is bent, and the bent pipe wall portion (4) is a pair of standing up in the pipe diameter outward direction. Of the rising pieces (4a) and (4a), the inner surfaces of the rising pieces (4a) and (4a) are in contact with each other, and the outer surfaces of the rising pieces (4a) and (4a) are the reinforcing core ( 3) The protruding dimension (L3) in the tube diameter outward direction in the state of contact with each of (3) is defined as the tube diameter outward direction of the reinforcing core (3). A pipe line characterized in that the tube wall part (4) in the bent state is restricted from projecting outward in the pipe diameter direction than the reinforcing core (3) by making it smaller than the projecting dimension (L2). Rehabilitation tube.
The width dimension (L1) of the pipe wall direction (L1) in the pipe wall (4) of the pipe body (2) is less than or equal to twice the protruding dimension (L2) of the reinforcing core member (3) in the outer diameter direction of the pipe. Item 1. Rehabilitation pipe according to item 1 or 2.
The pipe line rehabilitation pipe according to any one of claims 1 to 3, wherein the pipe wall (4) of the pipe main body (2) is formed in a state of bulging in an outward direction of the pipe diameter.
The shape of the cross section along the tube axis direction of the reinforcing core member (3) is a substantially triangular shape that tapers outward in the tube diameter direction, and the top portion (3a) projecting in the tube diameter outward direction is rounded. The pipe rehabilitation pipe according to any one of claims 1 to 4.
The pipe rehabilitation pipe according to any one of claims 1 to 5, wherein the pipe body (2) is made of a low density polyethylene resin, and the reinforcing core (3) is made of a high density polyethylene resin.