WO2011105025A1 - Lightbulb-shaped lamp - Google Patents
Lightbulb-shaped lamp Download PDFInfo
- Publication number
- WO2011105025A1 WO2011105025A1 PCT/JP2011/000850 JP2011000850W WO2011105025A1 WO 2011105025 A1 WO2011105025 A1 WO 2011105025A1 JP 2011000850 W JP2011000850 W JP 2011000850W WO 2011105025 A1 WO2011105025 A1 WO 2011105025A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- base
- heat sink
- circuit board
- circuit
- attached
- Prior art date
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21K—NON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
- F21K9/00—Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
- F21K9/20—Light sources comprising attachment means
- F21K9/23—Retrofit light sources for lighting devices with a single fitting for each light source, e.g. for substitution of incandescent lamps with bayonet or threaded fittings
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21K—NON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
- F21K9/00—Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
- F21K9/20—Light sources comprising attachment means
- F21K9/23—Retrofit light sources for lighting devices with a single fitting for each light source, e.g. for substitution of incandescent lamps with bayonet or threaded fittings
- F21K9/238—Arrangement or mounting of circuit elements integrated in the light source
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V23/00—Arrangement of electric circuit elements in or on lighting devices
- F21V23/001—Arrangement of electric circuit elements in or on lighting devices the elements being electrical wires or cables
- F21V23/002—Arrangements of cables or conductors inside a lighting device, e.g. means for guiding along parts of the housing or in a pivoting arm
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V23/00—Arrangement of electric circuit elements in or on lighting devices
- F21V23/003—Arrangement of electric circuit elements in or on lighting devices the elements being electronics drivers or controllers for operating the light source, e.g. for a LED array
- F21V23/004—Arrangement of electric circuit elements in or on lighting devices the elements being electronics drivers or controllers for operating the light source, e.g. for a LED array arranged on a substrate, e.g. a printed circuit board
- F21V23/006—Arrangement of electric circuit elements in or on lighting devices the elements being electronics drivers or controllers for operating the light source, e.g. for a LED array arranged on a substrate, e.g. a printed circuit board the substrate being distinct from the light source holder
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V3/00—Globes; Bowls; Cover glasses
- F21V3/02—Globes; Bowls; Cover glasses characterised by the shape
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V3/00—Globes; Bowls; Cover glasses
- F21V3/04—Globes; Bowls; Cover glasses characterised by materials, surface treatments or coatings
- F21V3/06—Globes; Bowls; Cover glasses characterised by materials, surface treatments or coatings characterised by the material
- F21V3/061—Globes; Bowls; Cover glasses characterised by materials, surface treatments or coatings characterised by the material the material being glass
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V3/00—Globes; Bowls; Cover glasses
- F21V3/04—Globes; Bowls; Cover glasses characterised by materials, surface treatments or coatings
- F21V3/06—Globes; Bowls; Cover glasses characterised by materials, surface treatments or coatings characterised by the material
- F21V3/062—Globes; Bowls; Cover glasses characterised by materials, surface treatments or coatings characterised by the material the material being plastics
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
- F21Y2115/00—Light-generating elements of semiconductor light sources
- F21Y2115/10—Light-emitting diodes [LED]
Definitions
- the present invention relates to a light bulb shaped lamp, and more particularly to a light bulb shaped lamp using a semiconductor light emitting element such as an LED (light emitting diode) as a light source.
- a semiconductor light emitting element such as an LED (light emitting diode)
- a light source device using a semiconductor light emitting element such as an LED as a light source has been put into practical use, and is compatible with a general E26 type base so that it can be directly mounted on a socket of a widely used incandescent light fixture.
- a bulb-type LED lamp using the above-mentioned base has also been developed.
- an LED module on which a plurality of LED chips are mounted is usually mounted on a module support, and the module support is attached to one end of a cylindrical housing (heat sink) It has been.
- a base is attached to the other end of the heat sink.
- the heat sink is made of a metal having excellent heat dissipation such as aluminum, and the module support is also made of a metal having excellent heat dissipation.
- a lighting circuit for supplying power necessary for lighting the LED chip is provided inside the heat sink.
- the lighting circuit is mounted on a circuit board, and the circuit board is attached to the side surface opposite to the LED module mounting surface on the module support base.
- Each LED chip is turned on by the power supplied from the lighting circuit and emits light. Each LED chip generates heat when it is turned on, but the heat of each LED chip is dissipated by a heat sink.
- the bulb-type LED lamp using the LED module on which a plurality of LED chips are mounted is smaller and has higher output in consideration of compatibility with existing lighting fixtures.
- the amount of heat generated from the LED chip increases, and the amount of heat generated from the electronic components constituting the lighting circuit also increases. If the bulb-type LED lamp is reduced in size, the heat sink is reduced in size, so that the heat of the LED chip may not be efficiently radiated by the heat sink. Further, since the capacity of the internal space of the heat sink is also reduced, there is a possibility that the heat generated by the electronic components of the lighting circuit provided in the heat sink cannot be efficiently radiated.
- Patent Document 1 in a bulb-type fluorescent lamp using a fluorescent tube, a lighting device is arranged inside the base, and the inside of the base and the inside of the cover in which the fluorescent tube is accommodated are heated by a heat blocking member.
- blocks automatically is disclosed.
- the light bulb-type LED lamp it is desirable that there is no temperature difference between the heat dissipation characteristics due to the circuit efficiency and the heat dissipation characteristics due to the LED module. This is a problem peculiar to an LED lamp that needs to release heat generated from the lighting circuit and heat energy generated from the LED to the outside with high efficiency within a limited specification.
- the present invention solves such problems, and its purpose is to efficiently dissipate heat generated in a semiconductor light emitting device or heat generated by electronic components of a lighting circuit by being excellent in heat dissipation.
- Another object of the present invention is to provide a light bulb shaped lamp that can be easily adapted to miniaturization and high output.
- a light bulb shaped lamp comprises a cylindrical base attached to a socket of a lighting fixture, a cylindrical heat sink having one end connected to the base, a semiconductor A light emitting module having a light emitting element and attached to the other end of the heat sink so that light from the semiconductor light emitting element is irradiated to the outside of the heat sink along the axis of the base; and the light emitting module And a lighting circuit electrically connected to the base, and a circuit board on which the lighting circuit is mounted, and the base and the heat sink in a state along the axis of the base. It is arrange
- the heat of the light emitting module is not only radiated by the heat sink, but is also radiated through the base because it is transmitted to the base through the circuit board in the lighting circuit unit.
- the light emitting module can be efficiently radiated.
- the heat can be dissipated through the base connected to the circuit board. Thereby, it can respond easily to size reduction and high output of a light bulb shaped lamp.
- FIG. 1 is a cross-sectional view of a lighting fixture for a general incandescent bulb equipped with a bulb-type LED lamp 1 according to this embodiment.
- the lighting fixture 70 includes a hemispherical (basket-like) fixture main body 71 attached to the ceiling, and a socket 72 attached to the fixture main body 71.
- the socket 72 is such that the insertion port into which the cap for a general incandescent bulb is inserted is opposed to the opening 71a formed on the peripheral surface of the instrument main body 71, and the insertion port side is positioned on the lower side. It is supported on the outside of the instrument main body 71 while being slightly inclined with respect to the horizontal line.
- FIG. 2 is a cross-sectional view for explaining the configuration of the bulb-type LED lamp 1 of the present embodiment.
- the light bulb-shaped LED lamp 1 of the present embodiment includes a heat sink 10 configured in a hollow truncated cone shape, a module support base 41 attached to one end (base end) of the heat sink 10, and a module support base 41. And the base 30 connected to the other end (tip) of the heat sink 10.
- the module support base 41 is covered with a globe 43 with the LED module 42 attached to one surface.
- the globe 43 is formed in a hemispherical shape with an open end surface made of a light-transmitting material such as glass or synthetic resin.
- the heat sink 10 is entirely formed in a cylindrical shape having a large diameter at the tip end and a diameter decreasing toward the base end side to which the base 30 is connected, by die-casting aluminum with excellent heat dissipation. .
- the heat sink 10 has a constant thickness of about 1.5 mm to 3 mm throughout.
- connection surface 11 having an opening 11a at the center.
- An insulating ring 13 that is concentric with the opening 11a is integrally attached to the connection surface 11 with, for example, an adhesive.
- the end of the insulating ring 13 located on the side opposite to the heat sink 10 is an insertion portion 13 a that is inserted into the base 30, and the insertion portion 13 a is inserted into the base 30. Thereby, the base 30 is attached to the insulating ring 13.
- the base 30 conforms to the standard of E17 base specified in JIS (Japanese Industrial Standard), for example, so as to be attached to the socket 71 of the lighting fixture 70.
- the base 30 is not limited to the configuration conforming to the standard of the E17 base as described above, but conforms to other standards (E26 base etc.) defined by JIS so that it can be attached to the socket of other lighting fixtures.
- a suitable configuration may be used.
- the base 30 has a shell 31 configured in a cylindrical shape. On the peripheral surface of the shell 31, a screw portion 31 a for mounting the shell 31 in the socket 72 of the lighting fixture 70 is provided.
- the threaded portion 31 a provided on the peripheral surface of the shell 31 forms a thread groove in which the valley portion and the mountain portion are reversed on the outer peripheral surface and the inner peripheral surface of the shell 31.
- An insulating connector 32 is provided at the tip of the shell 31 on the insertion side into the socket 72.
- the insulating connecting body 32 has a hollow conical shape protruding toward the tip, and is attached to the shell 31 in a coaxial state.
- An eyelet 33 is attached to the tip of the insulating connecting body 32.
- the shell 31 and the eyelet 33 are integrally connected by an insulating connector 32.
- a power supply pin 34 along the axial direction of the shell 31 is attached to the eyelet 33.
- the power supply pin 34 extends from the eyelet 33 toward the insulating connector 32, passes through the axial center of the insulating connector 32, and protrudes into the shell 31.
- a module support base 41 attached to the tip of the heat sink 10 opposite to the base 30 has a disk shape having a diameter substantially equal to the diameter of the end face of the tip of the heat sink 10. Is partially fitted to the heat sink 10 so as to be in a heat conducting state.
- the module support base 41 is entirely made of aluminum having excellent heat dissipation.
- the LED module 42 is mounted on the surface of the module support base 41 located outside the heat sink 10.
- a plurality of LED chips 42a (see FIG. 4), which are semiconductor light emitting elements, are mounted on a square printed board. These LED chips 42a are connected in series by a wiring pattern provided on the printed board.
- One end of each of the pair of lead wires 54 is electrically connected to the wiring pattern provided on the printed circuit board.
- Each lead wire 54 is electrically connected to the circuit board 51 of the lighting circuit unit 50 disposed inside the heat sink 10 through each of a pair of through holes 41 a provided in the module support base 41.
- a lighting circuit unit 50 is provided inside the heat sink 10.
- the lighting circuit unit 50 converts electric power supplied from the base 30 into electric power corresponding to each LED chip 42 a of the LED module 42, and has a strip-like shape that is elongated along the axial direction of the heat sink 10.
- a circuit board 51 and a lighting circuit 55 mounted on the circuit board 51 are provided.
- the circuit board 51 has a width-direction dimension that is substantially equal to the inner diameter of the shell 31 of the base 30 throughout, and the center line along the longitudinal direction of the circuit board 51 coincides with the axis of the heat sink 10.
- the heat sink 10 is arranged from the inside of the base 30 to the inside of the base 30.
- the module support base 41 is provided with a groove 41b facing one end of the circuit board 51.
- the groove portion 41b is formed in a straight line shape along the diameter direction of the module support base 41, and one end portion of the circuit board 51 is fitted in the groove portion 41b. Thereby, the circuit board 51 is integrally attached to the module support base 41.
- the circuit board 51 includes an opening 11 a and an insulating ring 13 provided on the connection surface 11 of the heat sink 10 such that an end opposite to the module support base 41 is located in the base 30. Of each passing through. On each side surface outside the side edge portions on both sides of the end portion of the circuit board 51 located in the base 30, the uneven portions corresponding to the crests and troughs in the screw portion 31 a provided on the shell 31 of the base 30. 51b are respectively provided along the longitudinal direction.
- Each of the side conductive patterns 51a is made of a metal such as copper or aluminum having excellent conductivity and thermal conductivity.
- Each side conductive pattern 51 a has an uneven shape along the uneven portion 51 b of the circuit board 51.
- the circuit board 51 is rotated around the central axis along the longitudinal direction in a state where the end portion provided with each side conductive pattern 51 a is abutted in the shell 31 of the base 30, thereby forming each uneven portion 51 b. However, it will be in the state which engaged with the screw part 31a and was screw-coupled.
- the circuit board 51 is inserted along the longitudinal direction with respect to the base 30 by continuing to rotate around the central axis in a state where each uneven portion 51b is screwed to the screw portion 31a, and is inserted into the base 30.
- the end portion is abutted against an insulating connector 32 provided on the base 30.
- the central portion of the end portion of the circuit board 51 inserted into the shell 31 is a tip conductive portion 51d having conductivity and thermal conductivity.
- This leading end conductive portion 51d is also made of a metal such as copper or aluminum having excellent conductivity and thermal conductivity.
- the tip conductive portion 51d is provided with a pin hole 51c into which the power supply pin 34 protruding from the insulating connector 32 is inserted.
- the power supply pin 34 inserted into the pin hole 51c is connected to the tip conductive portion 51d. It is in an electrically connected state.
- the lighting circuit 55 provided on the circuit board 51 converts commercial AC power (for example, 100 V) supplied via the base 30 into predetermined DC power.
- FIG. 4 is a circuit diagram of the lighting circuit 55.
- the bulb-shaped LED lamp 1 of the present embodiment is mounted on the socket 72 of the lighting fixture 70, so that the AC power supplied to the socket 72 is adjusted by the dimmer 74 provided on the socket 72. , And supplied through an eyelet 33 and a shell 31 provided in the base 30.
- the eyelet 33 is electrically connected to the tip conductive portion 51 d of the circuit board 51 via the power supply pin 34, and the shell 31 is directly and electrically connected to each side conductive pattern 51 a of the circuit board 51. It is connected.
- the circuit board 51 is provided with a wiring pattern connected to the tip conductive portion 51d and the side conductive patterns 51a, and each electronic component constituting the lighting circuit 55 is electrically connected to the wiring pattern. Has been.
- the lighting circuit 55 is provided with a rectifier circuit 55a that rectifies the supplied alternating current.
- the lighting circuit 55 amplifies the current rectified by the rectifier circuit 55a by the current mirror circuit 55b, and then filters the current to a predetermined frequency by the filter circuit 55c. Further, the lighting circuit 55 controls the current filtered by the filter circuit 55c as a stable voltage by the power factor correction circuit 55d and controls it to a predetermined voltage by the control circuit 55e.
- the control circuit 55e controls the voltage based on the ambient temperature detected by the PCT thermistor 55f and outputs it to the buck-boost converter 55g.
- the buck-boost converter 55g adjusts the voltage output from the control circuit 55e to a predetermined voltage.
- a pair of lead wires 54 are connected to the buck-boost converter 55g via a wiring pattern. As described above, each lead wire 54 is electrically connected to the LED module 42, and each LED chip 42 a provided in the LED module 42 is turned on by a current flowing through each lead wire 54.
- the electronic components are mounted in a state of being distributed on the front surface and the back surface of the circuit board 51. In this case, electronic components are also mounted on the circuit board 51 located inside the base 30.
- the light bulb shaped LED lamp 1 having such a configuration is assembled as follows. First, the lighting circuit 55 is formed by mounting electronic components on the circuit board 51, and the circuit board 51 on which the lighting circuit 55 is formed is attached to the module support base 41 on which the LED module 42 is mounted. In this case, one end of the circuit board 51 is fitted into a groove 41b provided on the back surface of the module support base 41 so that the circuit board 51 and the LED module 42 are connected to each through hole 41a in the module support base 41. Are electrically connected by lead wires 54 that have passed through each of them.
- the circuit board 51 is inserted into the heat sink 10 while being attached to the module support base 41.
- an insulating ring 13 is attached in advance to the connection surface 11 of the heat sink 10.
- the end portions of the circuit board 51 where the side conductive patterns 51 a are provided are protruded from the openings 11 a of the connection surface 11 of the heat sink 10, so that the module support base 41 is opposite to the connection surface 11 of the heat sink 10. Attach to the side edge.
- the globe 43 may be attached to the module support base 41, but the globe 43 may be attached to the module support base 41 after the base 30 is attached.
- the leading end conductive portion 51d of the circuit board 51 comes into contact with the insulating connecting body 32.
- the insertion portion 13 a of the insulating ring 13 attached to the connection surface 11 of the heat sink 10 is inserted into the shell 31, and the insertion portion 13 a is pressed against the circuit board 51 in the shell 31. It becomes a state. Accordingly, the base 30 is integrally attached to the heat sink 10 via the insulating ring 13.
- the fixture main body attached to the ceiling with the user holding the heat sink 10
- the light bulb shaped LED lamp 1 is inserted from the lower opening of the portion 71.
- the bulb-shaped LED lamp 1 is inclined so as to approach a vertical state with respect to the axial direction of the socket 72, and the base 30 of the bulb-shaped LED lamp 1 is inserted into the socket 72. .
- the heat sink 10 is rotated in a predetermined direction with respect to the socket 72.
- the base 30 rotates integrally with the heat sink 10, and the screw portion 31 a provided on the shell 31 of the base 30 is screw-coupled with the screw portion provided on the inner peripheral surface of the socket 72. Is screwed into the socket 72.
- the base 30 is not screwed to the socket 72. Thereby, the light bulb shaped LED lamp 1 is mounted on the socket 72.
- each LED chip 42a of the LED module 42 is turned on by power feeding from the socket 72.
- Each LED chip 42 a generates heat when it is turned on, but heat generated from each LED chip 42 a is radiated to the outside by the module support base 41 and the heat sink 10 made of aluminum.
- each LED chip 42a is suppressed from being in a high temperature state even when it generates heat by being lit. Thereby, each LED chip 42a can maintain a stable light output state.
- the electronic components constituting the lighting circuit 55 provided on the circuit board 51 are in a heat generating state when electric power is supplied.
- the end portion of the circuit board 51 located inside the base 30 is in a heat conduction state with the shell 31 of the base 30, the heat of the circuit board 51 passes through the shell 31. The heat is radiated to the outside. Thereby, it is suppressed that it becomes a high temperature state by heat_generation
- the bulb-type LED lamp 1 of the present embodiment can be used stably over a long period of time because each LED chip 42a and electronic components can be prevented from becoming high temperature.
- FIG. 5 is a cross-sectional view showing a schematic configuration of the light bulb shaped LED lamp 1 according to the second embodiment.
- a circuit case 21 is accommodated in a heat sink 10 configured in a cylindrical shape having a circular cross section, and a lighting circuit is provided in each of the circuit case 21 and the base 30.
- a unit 50 is provided.
- the base 30 has the same configuration as the base 30 of the bulb-type LED lamp 1 of the first embodiment shown in FIG.
- the heat sink 10 has the same configuration as the heat sink 10 of the bulb-type LED lamp 1 of Embodiment 1 except that the heat sink 10 is sized to accommodate the circuit case 21.
- An insulating ring 13 is provided between them.
- the insulating ring 13 has substantially the same configuration as the insulating ring 13 of the first embodiment, and is bonded to the connection surface 11 of the heat sink 10 with an adhesive.
- the circuit case 21 has a truncated cone shape in which the end on the connection surface 11 side of the heat sink 10 has a small diameter, and the base plate 23 is integrally attached to the end on the large diameter side of the circuit case 21. .
- the circuit case 21 is arranged coaxially with the heat sink 10.
- the end surface 21 a at the end of the circuit case 21 on the connection surface 11 side is located in the opening 11 a provided on the connection surface 11 of the heat sink 10 and is in contact with the insulating ring 13.
- An opening 21b is also provided in the end surface 21a of the circuit case 21, and the circuit board 51 passes through the opening 21b.
- the circuit case 21 has insulation and heat dissipation.
- the circuit case 21 is a molded body made of a material in which a heat dissipation material (for example, carbon fiber) is added to an insulating synthetic resin, whereby the circuit case 21 is insulative and has a heat dissipation property.
- a heat dissipation material for example, carbon fiber
- the circuit case 21 is not limited to such a configuration, and an insulating synthetic resin is molded into a truncated cone shape, and a heat conductive sheet having heat dissipation properties such as carbon fiber is formed on the inner peripheral surface of the molded body.
- the heat dissipation may be imparted by pasting.
- the base plate 23 is formed in a disc shape by an insulating resin.
- the base plate 23 is integrally attached to the circuit case 21 by fitting the outer peripheral edge portion into the end portion on the large diameter side of the circuit case 21.
- a groove 23b is formed along the diameter direction at the center of the back surface of the base plate 23 facing the inside of the circuit case 21, and the end of the circuit board 51 is inserted into the groove 23b.
- the circuit board 51 has the same configuration as the circuit board 51 of the first embodiment except that the circuit board 51 is integrally attached to the base plate 23. Therefore, also in this embodiment, as shown in FIG. 5, each side part conductive pattern 51a and the tip conductive part 51d are provided at one end part.
- the circuit board 51 is not limited to be attached to the base plate 23 by the groove 23b provided in the base plate 23.
- the circuit board 51 is not limited to be attached to the base plate 23 by the groove 23b provided in the base plate 23.
- one end of the circuit board 51 is abutted against the back surface of the base plate 23, and the circuit board is attached to the base plate 23 by a pair of mounting members 24. 51 may be attached.
- Each attachment member 24 is formed in an L shape, for example, by aluminum, and one side portion is attached to the end portion of the circuit board 51 by solder 25, and the other side portion is attached to the base plate 23 by screws 26. It has been.
- a module support base 41 on which the LED module 42 is mounted is attached to the surface of the base plate 23 opposite to the inner side of the circuit case 21 so as to face the base plate 23. It has been.
- the module support base 41 has substantially the same configuration as the module support base 41 in the first embodiment, and is made of heat conductive aluminum or the like.
- a protrusion 23c that protrudes toward the module support base 41 is provided, and the head of the screw 27 is embedded in the protrusion 23c.
- the distal end portion of the screw 27 protrudes from the protruding portion 23 c and is screwed to a female screw portion provided at the center portion of the module support base 41.
- the module support base 41 is integrally attached to the base plate 23.
- the LED module 42 mounted on the module support base 41 has the same configuration as the LED module 42 in the first embodiment. As shown in FIG. 5, the LED module 42 is provided on the module support base 41.
- the electric power of the lighting circuit 55 provided in the circuit board 51 is supplied through each of the pair of through holes 41a and each lead wire 54 passing through each of the pair of through holes 23a provided in the base plate 23.
- FIG. 7A is a perspective view of the end surface 21a and its peripheral portion in the circuit case 21, and FIG. 7B is a cross-sectional view thereof.
- heat conduction patterns 51m made of, for example, a copper pattern are provided in portions passing through the opening 21b in the end surface 21 of the circuit case 21.
- One side portion of the attachment plate 56 configured in an L shape with a heat conductive metal (for example, aluminum) is integrally attached to the heat conduction pattern 51m by, for example, solder 58.
- the other side portion of the attachment plate 56 is attached to the end surface 21 a of the circuit case 21 with, for example, a screw 57.
- the circuit case 21 having heat dissipation is in a heat conductive state with the circuit board 51 by the heat conductive mounting plate 56 with respect to the heat conductive pattern 51m of the circuit board 51. Therefore, even when the electronic component mounted on the circuit board 51 is in a heat generating state, the heat is conducted from the circuit board 51 to the circuit case 21 and is radiated by the circuit case 21.
- the light bulb shaped LED lamp 1 having such a configuration is assembled as follows. First, the module support base 41 on which the LED module 42 is mounted is integrally connected to the base plate 23 with screws 27. Further, one end of the circuit board 51 is attached to the base plate 23, and the circuit board 51 and the LED module 42 are connected by a pair of lead wires 54.
- the base plate 23 is integrally attached to one end portion of the circuit case 21, and the other end portion of the circuit board 51 is attached to the end surface 21 a of the circuit case 21 with a pair of attachment plates 56.
- the circuit case 21 is accommodated in the heat sink 10
- the module support base 41 attached to the base plate 23 is fitted to the end of the heat sink 10
- the globe 43 is attached to the module support base 41.
- the circuit case 21 is housed inside the heat sink 10, and the end of the circuit board 51 attached to the circuit case 21 in a thermally conductive state protrudes from the circuit case 21 and the heat sink 10. Become.
- the power supply pin 34 provided on the base 30 is inserted into the pin hole 51c provided on the tip conductive portion 51d of the circuit board 51, and the side conductive patterns 51a and the shell 31 are electrically connected. Is done. Further, the insertion portion 13 a of the insulating ring 13 attached to the connection surface 11 of the heat sink 10 is inserted into the shell 31, and the insertion portion 13 a is in pressure contact with the inner surface of the shell 31 by the circuit board 51. . Accordingly, the base 30 is integrally attached to the heat sink 10 via the insulating ring 13.
- the light bulb shaped LED lamp 1 assembled in this way is attached to the lighting device 70 for a general incandescent light bulb shown in FIG. 1 in the same manner as in the first embodiment.
- each LED chip 42a of the LED module 42 is turned on by power feeding from the socket 72.
- Each LED chip 42 a is in a heat generating state when it is turned on, but heat generated from each LED chip is transmitted to the heat sink 10 via the module support base 41 made of aluminum, and is radiated to the outside by the heat sink 10. Is done.
- the electronic components constituting the lighting circuit are also heated.
- heat generated from each electronic component passes through the circuit board 51, is transmitted from each side conductive pattern 51 a to the socket 72, and is radiated to the outside through the socket 72.
- the circuit board 51 is in a heat conductive state with the circuit case 21 having heat dissipation properties by the heat conductive pattern 51m at one end and the heat conductive mounting plate 56, the heat of the electronic component is reduced. Heat is efficiently radiated by the circuit case 21. Therefore, it is possible to prevent the electronic components of the lighting circuit, the LED chip 42a, and the like from becoming hot and being damaged or shortening the life. Thereby, the lightbulb-type LED lamp 1 of this embodiment can be used stably over a long period of time.
- the light bulb shaped lamp according to the present invention is useful as a technique for improving heat radiation efficiency in a light bulb shaped LED lamp using a semiconductor light emitting element as a light source.
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Optics & Photonics (AREA)
- General Engineering & Computer Science (AREA)
- Arrangement Of Elements, Cooling, Sealing, Or The Like Of Lighting Devices (AREA)
- Non-Portable Lighting Devices Or Systems Thereof (AREA)
Abstract
In the disclosed lightbulb-shaped lamp, one end of a tubular heat sink (10) is connected to a cylindrical connector (30) that is mounted to the socket of a lighting apparatus, and an LED module (42) is attached to the other end of the heat sink. Inside the heat sink (10) and the connector (30), a circuit board (51) to which a lighting circuit (55) has been mounted is disposed along the center axis of the connector (30), and the circuit board (51) and the connector (30) are connected in a thermally-conductive state. By means of this configuration, heat dissipation properties can be increased, and it is possible to easily handle greater compactness and higher output.
Description
本発明は、電球形ランプに関し、特に、LED(発光ダイオード)等の半導体発光素子を光源とする電球形ランプに関する。
The present invention relates to a light bulb shaped lamp, and more particularly to a light bulb shaped lamp using a semiconductor light emitting element such as an LED (light emitting diode) as a light source.
LED等の半導体発光素子を光源とする光源装置の実用化が進んでおり、広く普及している既設の白熱電球用照明器具のソケットに直接装着できるように、一般的なE26型の口金に対応した口金を用いた電球形LEDランプも開発されている。
A light source device using a semiconductor light emitting element such as an LED as a light source has been put into practical use, and is compatible with a general E26 type base so that it can be directly mounted on a socket of a widely used incandescent light fixture. A bulb-type LED lamp using the above-mentioned base has also been developed.
このような電球形LEDランプは、通常、複数のLEDチップが実装されたLEDモジュールがモジュール支持台に搭載されて、モジュール支持台が、筒状の筐体(ヒートシンク)の一方の端部に取り付けられている。ヒートシンクの他方の端部には、口金が取り付けられている。ヒートシンクは、アルミニウム等の放熱性に優れた金属によって構成されており、モジュール支持台も、放熱性に優れた金属によって構成されている。
In such a bulb-shaped LED lamp, an LED module on which a plurality of LED chips are mounted is usually mounted on a module support, and the module support is attached to one end of a cylindrical housing (heat sink) It has been. A base is attached to the other end of the heat sink. The heat sink is made of a metal having excellent heat dissipation such as aluminum, and the module support is also made of a metal having excellent heat dissipation.
ヒートシンクの内部には、LEDチップを点灯させるために必要な電力を供給する点灯回路が設けられている。点灯回路は、回路基板上に実装されており、回路基板が、モジュール支持台におけるLEDモジュールの搭載面とは反対側面に取り付けられている。
Inside the heat sink, a lighting circuit for supplying power necessary for lighting the LED chip is provided. The lighting circuit is mounted on a circuit board, and the circuit board is attached to the side surface opposite to the LED module mounting surface on the module support base.
各LEDチップは、点灯回路から供給される電力により点灯状態になって光を照射する。各LEDチップは、点灯状態になることによって発熱するが、各LEDチップの熱は、ヒートシンクによって放熱される。
Each LED chip is turned on by the power supplied from the lighting circuit and emits light. Each LED chip generates heat when it is turned on, but the heat of each LED chip is dissipated by a heat sink.
複数のLEDチップが実装されたLEDモジュールを用いる電球形LEDランプとしては、既設の照明器具との適合性を考慮すると、より小型で高出力であることが好ましい。しかし、電球形LEDランプを高出力化することにより、LEDチップからの発熱量が増大し、また、点灯回路を構成する電子部品からの発熱量も増大する。電球形LEDランプを小型化すると、ヒートシンクが小型化されるために、ヒートシンクによってLEDチップの熱を効率よく放熱することができなくなるおそれがある。また、ヒートシンクの内部空間の容量も低下するために、ヒートシンク内に設けられた点灯回路の電子部品が発する熱を効率よく放熱することができなくなるおそれがある。
It is preferable that the bulb-type LED lamp using the LED module on which a plurality of LED chips are mounted is smaller and has higher output in consideration of compatibility with existing lighting fixtures. However, by increasing the output of the bulb-type LED lamp, the amount of heat generated from the LED chip increases, and the amount of heat generated from the electronic components constituting the lighting circuit also increases. If the bulb-type LED lamp is reduced in size, the heat sink is reduced in size, so that the heat of the LED chip may not be efficiently radiated by the heat sink. Further, since the capacity of the internal space of the heat sink is also reduced, there is a possibility that the heat generated by the electronic components of the lighting circuit provided in the heat sink cannot be efficiently radiated.
なお、特許文献1には、蛍光管を用いた電球形蛍光ランプにおいて、口金の内部に点灯装置を配置して、口金の内部と蛍光管が収容されたカバーの内部とを熱遮断部材によって熱的に遮断する構成が開示されている。
In Patent Document 1, in a bulb-type fluorescent lamp using a fluorescent tube, a lighting device is arranged inside the base, and the inside of the base and the inside of the cover in which the fluorescent tube is accommodated are heated by a heat blocking member. The structure which interrupts | blocks automatically is disclosed.
特許文献1に開示された電球形蛍光ランプのように蛍光管を用いる場合は、放電発光であるために放熱の必要がなく、従って、ヒートシンクを用いる必要がなく、点灯装置を口金の内部に配置することができる。しかし、LEDモジュールを用いる電球形LEDランプでは、半導体発光素子を用いるためにヒートシンクが必要になり、しかも、点灯装置に用いられる電子部品も制御回路が必要で比較的大型化するために、口金の内部にのみ点灯装置を配置することはできない。
When a fluorescent tube is used as in the light bulb-type fluorescent lamp disclosed in Patent Document 1, there is no need to dissipate heat because it is a discharge light emission. Therefore, there is no need to use a heat sink, and the lighting device is arranged inside the base. can do. However, a bulb-type LED lamp using an LED module requires a heat sink in order to use a semiconductor light-emitting element, and the electronic components used in the lighting device also require a control circuit and are relatively large. A lighting device cannot be arranged only inside.
特に、ミニクリプトン電球のように小型の電球に対応した電球形LEDランプでは、ヒートシンクおよび口金を小さくしなければならず、特許文献1のような構成とすることはできない。
In particular, in a light bulb shaped LED lamp corresponding to a small light bulb such as a mini-krypton light bulb, the heat sink and the base must be made small, and the configuration as in Patent Document 1 cannot be made.
また、電球形LEDランプでは、回路効率による放熱特性とLEDモジュールによる放熱特性とのバランスを考慮すると、それぞれに温度差がないことが望ましい。このことは、限られた仕様内で、点灯回路から発生した熱と、LEDから発生した熱エネルギーとを高効率に外部に放出する必要があるLEDランプ特有の課題である。
Moreover, in the light bulb-type LED lamp, it is desirable that there is no temperature difference between the heat dissipation characteristics due to the circuit efficiency and the heat dissipation characteristics due to the LED module. This is a problem peculiar to an LED lamp that needs to release heat generated from the lighting circuit and heat energy generated from the LED to the outside with high efficiency within a limited specification.
本発明は、このような問題を解決するものであり、その目的は、放熱性に優れていることによって、半導体発光素子にて生じる熱、あるいは、点灯回路の電子部品によって生じる熱を効率よく放熱することができ、しかも、小型化および高出力化に容易に対応することができる電球形ランプを提供することにある。
The present invention solves such problems, and its purpose is to efficiently dissipate heat generated in a semiconductor light emitting device or heat generated by electronic components of a lighting circuit by being excellent in heat dissipation. Another object of the present invention is to provide a light bulb shaped lamp that can be easily adapted to miniaturization and high output.
上記の目的を達成するため、本発明に係る電球形ランプは、照明器具のソケットに装着される円筒形状の口金と、前記口金に、一方の端部が連結された筒状のヒートシンクと、半導体発光素子を有し、当該半導体発光素子による光が前記口金の軸心に沿って前記ヒートシンクの外部に照射されるように、前記ヒートシンクの他方の端部に取り付けられた発光モジュールと、前記発光モジュールおよび前記口金にそれぞれ電気的に接続された点灯回路と、当該点灯回路が実装された回路基板と、を備え、前記回路基板が、前記口金の軸心に沿った状態で、当該口金および前記ヒートシンクの内部に配置されて、一方の端部が当該口金に熱伝導状態で接続されていることを特徴とする。
In order to achieve the above object, a light bulb shaped lamp according to the present invention comprises a cylindrical base attached to a socket of a lighting fixture, a cylindrical heat sink having one end connected to the base, a semiconductor A light emitting module having a light emitting element and attached to the other end of the heat sink so that light from the semiconductor light emitting element is irradiated to the outside of the heat sink along the axis of the base; and the light emitting module And a lighting circuit electrically connected to the base, and a circuit board on which the lighting circuit is mounted, and the base and the heat sink in a state along the axis of the base. It is arrange | positioned inside, and one end part is connected to the said nozzle | cap | die in the heat conduction state, It is characterized by the above-mentioned.
本発明に係る電球形ランプでは、発光モジュールの熱は、ヒートシンクによって放熱されるだけでなく、点灯回路ユニットにおける回路基板を通して口金に伝達されるために、口金を通しても放熱される。これにより、発光モジュールを効率よく放熱することができる。また、回路基板に実装された電子部品が発熱状態になっても、その熱を、回路基板に接続された口金を通して放熱することができる。これにより、電球形ランプの小型化および高出力化に容易に対応することができる。
In the light bulb shaped lamp according to the present invention, the heat of the light emitting module is not only radiated by the heat sink, but is also radiated through the base because it is transmitted to the base through the circuit board in the lighting circuit unit. Thereby, the light emitting module can be efficiently radiated. Further, even when the electronic component mounted on the circuit board is in a heat generating state, the heat can be dissipated through the base connected to the circuit board. Thereby, it can respond easily to size reduction and high output of a light bulb shaped lamp.
以下、本発明に係る電球形ランプの実施の形態を、半導体発光素子であるLEDチップを有する電球形LEDランプについて、図面を参照しながら説明する。
Hereinafter, an embodiment of a light bulb shaped lamp according to the present invention will be described with respect to a light bulb shaped LED lamp having an LED chip which is a semiconductor light emitting element, with reference to the drawings.
<実施形態1>
図1は、本実施形態に係る電球形LEDランプ1が装着された一般白熱電球用の照明器具の断面図である。この照明器具70は、天井に取り付けられた半球形状(碗状)の器具本体部71と、器具本体部71に取り付けられたソケット72とを有している。ソケット72は、一般白熱電球用の口金が挿入される挿入口が、器具本体部71の周面に形成された開口部71aに対向した状態で、かつ、挿入口側が下側に位置するように水平線に対して若干傾斜した状態で、器具本体部71の外部に支持されている。 <Embodiment 1>
FIG. 1 is a cross-sectional view of a lighting fixture for a general incandescent bulb equipped with a bulb-type LED lamp 1 according to this embodiment. The lighting fixture 70 includes a hemispherical (basket-like) fixture main body 71 attached to the ceiling, and a socket 72 attached to the fixture main body 71. The socket 72 is such that the insertion port into which the cap for a general incandescent bulb is inserted is opposed to the opening 71a formed on the peripheral surface of the instrument main body 71, and the insertion port side is positioned on the lower side. It is supported on the outside of the instrument main body 71 while being slightly inclined with respect to the horizontal line.
図1は、本実施形態に係る電球形LEDランプ1が装着された一般白熱電球用の照明器具の断面図である。この照明器具70は、天井に取り付けられた半球形状(碗状)の器具本体部71と、器具本体部71に取り付けられたソケット72とを有している。ソケット72は、一般白熱電球用の口金が挿入される挿入口が、器具本体部71の周面に形成された開口部71aに対向した状態で、かつ、挿入口側が下側に位置するように水平線に対して若干傾斜した状態で、器具本体部71の外部に支持されている。 <
FIG. 1 is a cross-sectional view of a lighting fixture for a general incandescent bulb equipped with a bulb-
図2は、本実施形態の電球形LEDランプ1の構成を説明するための断面図である。本実施形態の電球形LEDランプ1は、中空の円錐台形状に構成されたヒートシンク10と、ヒートシンク10の一方の端部(基端部)に取り付けられたモジュール支持台41と、モジュール支持台41に取り付けられたLEDモジュール42と、ヒートシンク10の他方の端部(先端部)に連結された口金30とを有している。
FIG. 2 is a cross-sectional view for explaining the configuration of the bulb-type LED lamp 1 of the present embodiment. The light bulb-shaped LED lamp 1 of the present embodiment includes a heat sink 10 configured in a hollow truncated cone shape, a module support base 41 attached to one end (base end) of the heat sink 10, and a module support base 41. And the base 30 connected to the other end (tip) of the heat sink 10.
モジュール支持台41は、LEDモジュール42が一方の表面に取り付けられた状態で、グローブ43によって覆われている。グローブ43は、ガラス、合成樹脂などの光透過性の材料によって、端面が開放された半球形状に構成されている。
The module support base 41 is covered with a globe 43 with the LED module 42 attached to one surface. The globe 43 is formed in a hemispherical shape with an open end surface made of a light-transmitting material such as glass or synthetic resin.
ヒートシンク10は、全体が、放熱性に優れたアルミニウムのダイキャストによって、先端部の直径が大きく、口金30が連結される基端部側になるにつれて直径が小さくなった筒状に形成されている。ヒートシンク10は、全体にわたって、1.5mm~3mm程度の一定の厚さになっている。
The heat sink 10 is entirely formed in a cylindrical shape having a large diameter at the tip end and a diameter decreasing toward the base end side to which the base 30 is connected, by die-casting aluminum with excellent heat dissipation. . The heat sink 10 has a constant thickness of about 1.5 mm to 3 mm throughout.
ヒートシンク10の基端部における端面は、中央部に開口部11aを有する接続面11になっている。この接続面11には、開口部11aと同心状態になった絶縁リング13が、例えば接着剤によって一体的に取り付けられている。
The end surface of the base end portion of the heat sink 10 is a connection surface 11 having an opening 11a at the center. An insulating ring 13 that is concentric with the opening 11a is integrally attached to the connection surface 11 with, for example, an adhesive.
絶縁リング13は、ヒートシンク10とは反対側に位置する端部が、口金30内に挿入される挿入部13aになっており、挿入部13aが口金30内に挿入されている。これにより、絶縁リング13に口金30が取り付けられている。
The end of the insulating ring 13 located on the side opposite to the heat sink 10 is an insertion portion 13 a that is inserted into the base 30, and the insertion portion 13 a is inserted into the base 30. Thereby, the base 30 is attached to the insulating ring 13.
口金30は、照明器具70のソケット71に装着されるように、例えば、JIS(日本工業規格)に規定するE17口金の規格に適合している。
The base 30 conforms to the standard of E17 base specified in JIS (Japanese Industrial Standard), for example, so as to be attached to the socket 71 of the lighting fixture 70.
なお、口金30は、このように、E17口金の規格に適合する構成に限らず、他の照明器具のソケットに装着されるように、JISにて規定される他の規格(E26口金等)に適合する構成であってもよい。
In addition, the base 30 is not limited to the configuration conforming to the standard of the E17 base as described above, but conforms to other standards (E26 base etc.) defined by JIS so that it can be attached to the socket of other lighting fixtures. A suitable configuration may be used.
口金30は、円筒形状に構成されたシェル31を有している。シェル31の周面には、照明器具70におけるソケット72内にシェル31を装着するためのねじ部31aが設けられている。シェル31の周面に設けられたねじ部31aは、シェル31の外周面と内周面とにおいて、谷部と山部とが逆転したねじ溝をそれぞれ形成している。
The base 30 has a shell 31 configured in a cylindrical shape. On the peripheral surface of the shell 31, a screw portion 31 a for mounting the shell 31 in the socket 72 of the lighting fixture 70 is provided. The threaded portion 31 a provided on the peripheral surface of the shell 31 forms a thread groove in which the valley portion and the mountain portion are reversed on the outer peripheral surface and the inner peripheral surface of the shell 31.
シェル31におけるソケット72内への挿入側の先端部には絶縁接続体32が設けられている。絶縁接続体32は、先端部に向って突出した中空円錐形状になっており、シェル31に対して同軸状態で取り付けられている。絶縁接続体32の先端部にはアイレット33が取り付けられている。シェル31とアイレット33とは、絶縁接続体32によって一体的に連結されている。
An insulating connector 32 is provided at the tip of the shell 31 on the insertion side into the socket 72. The insulating connecting body 32 has a hollow conical shape protruding toward the tip, and is attached to the shell 31 in a coaxial state. An eyelet 33 is attached to the tip of the insulating connecting body 32. The shell 31 and the eyelet 33 are integrally connected by an insulating connector 32.
アイレット33には、シェル31の軸方向に沿った電力供給ピン34が取り付けられている。電力供給ピン34は、アイレット33から絶縁接続体32側に延びており、絶縁接続体32の軸心部を通って、シェル31の内部に突出している。
A power supply pin 34 along the axial direction of the shell 31 is attached to the eyelet 33. The power supply pin 34 extends from the eyelet 33 toward the insulating connector 32, passes through the axial center of the insulating connector 32, and protrudes into the shell 31.
ヒートシンク10における口金30とは反対側の先端部に取り付けられたモジュール支持台41は、ヒートシンク10の先端部における端面の直径にほぼ等しい直径を有する円板形状になっており、ヒートシンク10の先端部内に一部が嵌合されて、ヒートシンク10とは熱伝導状態になっている。モジュール支持台41は、例えば、全体が、放熱性に優れたアルミニウムによって構成されている。
A module support base 41 attached to the tip of the heat sink 10 opposite to the base 30 has a disk shape having a diameter substantially equal to the diameter of the end face of the tip of the heat sink 10. Is partially fitted to the heat sink 10 so as to be in a heat conducting state. For example, the module support base 41 is entirely made of aluminum having excellent heat dissipation.
モジュール支持台41におけるヒートシンク10の外部側に位置する面上にLEDモジュール42が搭載されている。LEDモジュール42は、例えば正方形状のプリント基板に、半導体発光素子であるLEDチップ42a(図4参照)が複数個実装されている。これらのLEDチップ42aは、プリント基板に設けられた配線パターンによって直列に接続されている。プリント基板に設けられた配線パターンには、一対のリード線54のそれぞれ一方の端部が電気的に接続されている。各リード線54は、モジュール支持台41に設けられた一対の貫通孔41aのそれぞれを通って、ヒートシンク10の内部に配置された点灯回路ユニット50の回路基板51に電気的に接続されている。
The LED module 42 is mounted on the surface of the module support base 41 located outside the heat sink 10. In the LED module 42, for example, a plurality of LED chips 42a (see FIG. 4), which are semiconductor light emitting elements, are mounted on a square printed board. These LED chips 42a are connected in series by a wiring pattern provided on the printed board. One end of each of the pair of lead wires 54 is electrically connected to the wiring pattern provided on the printed circuit board. Each lead wire 54 is electrically connected to the circuit board 51 of the lighting circuit unit 50 disposed inside the heat sink 10 through each of a pair of through holes 41 a provided in the module support base 41.
ヒートシンク10の内部には、点灯回路ユニット50が設けられている。点灯回路ユニット50は、口金30から供給される電力を、LEDモジュール42の各LEDチップ42aに対応した電力に変換するものであり、ヒートシンク10の軸心方向に沿って長くなった帯板状の回路基板51と、回路基板51に実装された点灯回路55とを備えている。
A lighting circuit unit 50 is provided inside the heat sink 10. The lighting circuit unit 50 converts electric power supplied from the base 30 into electric power corresponding to each LED chip 42 a of the LED module 42, and has a strip-like shape that is elongated along the axial direction of the heat sink 10. A circuit board 51 and a lighting circuit 55 mounted on the circuit board 51 are provided.
回路基板51は、幅方向寸法が、全体にわたって、口金30におけるシェル31の内径にほぼ等しくなっており、回路基板51の長手方向に沿った中心線が、ヒートシンク10の軸心と一致した状態で、ヒートシンク10の内部から口金30の内部にわたって配置されている。
The circuit board 51 has a width-direction dimension that is substantially equal to the inner diameter of the shell 31 of the base 30 throughout, and the center line along the longitudinal direction of the circuit board 51 coincides with the axis of the heat sink 10. The heat sink 10 is arranged from the inside of the base 30 to the inside of the base 30.
図2および図3に示すように、モジュール支持台41には、回路基板51の一方の端部に対向して溝部41bが設けられている。溝部41bは、モジュール支持台41の直径方向に沿った直線状に形成されており、この溝部41b内に、回路基板51の一方の端部が嵌合されている。これにより、回路基板51は、モジュール支持台41に対して一体的に取り付けられている。
As shown in FIGS. 2 and 3, the module support base 41 is provided with a groove 41b facing one end of the circuit board 51. The groove portion 41b is formed in a straight line shape along the diameter direction of the module support base 41, and one end portion of the circuit board 51 is fitted in the groove portion 41b. Thereby, the circuit board 51 is integrally attached to the module support base 41.
図2に示すように、回路基板51は、モジュール支持台41とは反対側の端部が口金30内に位置するように、ヒートシンク10の接続面11に設けられた開口部11aおよび絶縁リング13のそれぞれの内部を通過している。口金30内に位置する回路基板51の端部における両側の各側縁部の外側の各側面には、口金30のシェル31に設けられたねじ部31aにおける山部および谷部に対応した凹凸部51bが、それぞれ長手方向に沿って設けられている。
As shown in FIG. 2, the circuit board 51 includes an opening 11 a and an insulating ring 13 provided on the connection surface 11 of the heat sink 10 such that an end opposite to the module support base 41 is located in the base 30. Of each passing through. On each side surface outside the side edge portions on both sides of the end portion of the circuit board 51 located in the base 30, the uneven portions corresponding to the crests and troughs in the screw portion 31 a provided on the shell 31 of the base 30. 51b are respectively provided along the longitudinal direction.
凹凸部51bがそれぞれ形成された回路基板51の各側縁部には、それぞれ、導電性および熱伝導性を有する側部導電パターン51aが形成されている。各側部導電パターン51aは、導電性および熱伝導性に優れた銅、アルミニウム等の金属によって構成されている。各側部導電パターン51aは、回路基板51の凹凸部51bに沿った凹凸形状になっている。
Side conductive patterns 51a having electrical conductivity and thermal conductivity are formed on the respective side edges of the circuit board 51 on which the uneven portions 51b are formed. Each of the side conductive patterns 51a is made of a metal such as copper or aluminum having excellent conductivity and thermal conductivity. Each side conductive pattern 51 a has an uneven shape along the uneven portion 51 b of the circuit board 51.
回路基板51は、各側部導電パターン51aが設けられた端部を、口金30のシェル31内に突き当てた状態で、長手方向に沿った中心軸周りに回転させることにより、各凹凸部51bが、ねじ部31aに係合してねじ結合した状態になる。回路基板51は、各凹凸部51bが、ねじ部31aにねじ結合した状態で中心軸周りの回転を継続することにより、口金30に対して長手方向に沿って挿入され、口金30内に挿入された端部が、口金30に設けられた絶縁接続体32に突き当てられる。
The circuit board 51 is rotated around the central axis along the longitudinal direction in a state where the end portion provided with each side conductive pattern 51 a is abutted in the shell 31 of the base 30, thereby forming each uneven portion 51 b. However, it will be in the state which engaged with the screw part 31a and was screw-coupled. The circuit board 51 is inserted along the longitudinal direction with respect to the base 30 by continuing to rotate around the central axis in a state where each uneven portion 51b is screwed to the screw portion 31a, and is inserted into the base 30. The end portion is abutted against an insulating connector 32 provided on the base 30.
シェル31内に挿入された回路基板51の端部における中央部分は、導電性および熱伝導性を有する先端導電部51dになっている。この先端導電部51dも、導電性および熱伝導性に優れた銅、アルミニウム等の金属によって構成されている。先端導電部51dには、絶縁接続体32から突出した電力供給ピン34が挿入されるピン孔51cが設けられており、このピン孔51cに挿入された電力供給ピン34は、先端導電部51dと電気的に接続された状態になる。
The central portion of the end portion of the circuit board 51 inserted into the shell 31 is a tip conductive portion 51d having conductivity and thermal conductivity. This leading end conductive portion 51d is also made of a metal such as copper or aluminum having excellent conductivity and thermal conductivity. The tip conductive portion 51d is provided with a pin hole 51c into which the power supply pin 34 protruding from the insulating connector 32 is inserted. The power supply pin 34 inserted into the pin hole 51c is connected to the tip conductive portion 51d. It is in an electrically connected state.
回路基板51に設けられた点灯回路55は、口金30を介して供給される商用の交流電力(例えば100V)を所定の直流電力に変換する。図4は点灯回路55の回路図である。本実施形態の電球形LEDランプ1は、照明器具70のソケット72に装着されることによって、ソケット72に供給される交流電力が、ソケット72に設けられた調光器74によって調整された状態で、口金30に設けられたアイレット33およびシェル31を介して供給される。
The lighting circuit 55 provided on the circuit board 51 converts commercial AC power (for example, 100 V) supplied via the base 30 into predetermined DC power. FIG. 4 is a circuit diagram of the lighting circuit 55. The bulb-shaped LED lamp 1 of the present embodiment is mounted on the socket 72 of the lighting fixture 70, so that the AC power supplied to the socket 72 is adjusted by the dimmer 74 provided on the socket 72. , And supplied through an eyelet 33 and a shell 31 provided in the base 30.
アイレット33は、電力供給ピン34を介して、回路基板51の先端導電部51dに電気的に接続されており、シェル31は、回路基板51の各側部導電パターン51aに、直接、電気的に接続されている。回路基板51には、先端導電部51dおよび各側部導電パターン51aに接続された配線パターンが設けられており、この配線パターンに対して、点灯回路55を構成する各電子部品が電気的に接続されている。
The eyelet 33 is electrically connected to the tip conductive portion 51 d of the circuit board 51 via the power supply pin 34, and the shell 31 is directly and electrically connected to each side conductive pattern 51 a of the circuit board 51. It is connected. The circuit board 51 is provided with a wiring pattern connected to the tip conductive portion 51d and the side conductive patterns 51a, and each electronic component constituting the lighting circuit 55 is electrically connected to the wiring pattern. Has been.
点灯回路55には、供給される交流電流を整流する整流回路55aが設けられている。点灯回路55は、整流回路55aによって整流された電流を、カレントミラー回路55bによって増幅した後に、フィルター回路55cによって所定の周波数にフィルタリングする。さらに、点灯回路55は、フィルター回路55cによってフィルタリングされた電流を、力率改善回路55dによって安定電圧として、制御回路55eによって、所定の電圧に制御する。
The lighting circuit 55 is provided with a rectifier circuit 55a that rectifies the supplied alternating current. The lighting circuit 55 amplifies the current rectified by the rectifier circuit 55a by the current mirror circuit 55b, and then filters the current to a predetermined frequency by the filter circuit 55c. Further, the lighting circuit 55 controls the current filtered by the filter circuit 55c as a stable voltage by the power factor correction circuit 55d and controls it to a predetermined voltage by the control circuit 55e.
制御回路55eは、PCTサーミスタ55fによって検出される周囲温度に基づいて、電圧を制御して、バックブーストコンバータ55gに出力する。バックブーストコンバータ55gは、制御回路55eから出力される電圧を所定電圧に調整する。
The control circuit 55e controls the voltage based on the ambient temperature detected by the PCT thermistor 55f and outputs it to the buck-boost converter 55g. The buck-boost converter 55g adjusts the voltage output from the control circuit 55e to a predetermined voltage.
バックブーストコンバータ55gには、配線パターンを介して、一対のリード線54が接続されている。各リード線54は、前述したように、LEDモジュール42に電気的に接続されており、各リード線54を流れる電流によって、LEDモジュール42に設けられた各LEDチップ42aが点灯状態になる。
A pair of lead wires 54 are connected to the buck-boost converter 55g via a wiring pattern. As described above, each lead wire 54 is electrically connected to the LED module 42, and each LED chip 42 a provided in the LED module 42 is turned on by a current flowing through each lead wire 54.
点灯回路55を構成する整流回路55a、カレントミラー回路55b、フィルター回路55c、力率改善回路55d、制御回路55e、PCTサーミスタ55f、バックブーストコンバータ55gに含まれる抵抗、コンデンサ等の電子部品、その他の電子部品は、回路基板51の表面および裏面に振り分けられた状態で実装されている。この場合、口金30の内部に位置する回路基板51部分にも、電子部品が実装されている。
A rectifier circuit 55a, a current mirror circuit 55b, a filter circuit 55c, a power factor correction circuit 55d, a control circuit 55e, a PCT thermistor 55f, an electronic component such as a resistor and a capacitor included in the buck-boost converter 55g, and other components constituting the lighting circuit 55 The electronic components are mounted in a state of being distributed on the front surface and the back surface of the circuit board 51. In this case, electronic components are also mounted on the circuit board 51 located inside the base 30.
このような構成の電球形LEDランプ1は、次のようにして組み立てられる。まず、回路基板51上に、電子部品を実装することによって点灯回路55を形成し、点灯回路55が形成された回路基板51を、LEDモジュール42が搭載されたモジュール支持台41に取り付ける。この場合、回路基板51における一方の端部を、モジュール支持台41の裏面に設けられた溝部41bに嵌合させて、回路基板51とLEDモジュール42とを、モジュール支持台41における各貫通孔41aをそれぞれ通過させたリード線54によって、電気的に接続する。
The light bulb shaped LED lamp 1 having such a configuration is assembled as follows. First, the lighting circuit 55 is formed by mounting electronic components on the circuit board 51, and the circuit board 51 on which the lighting circuit 55 is formed is attached to the module support base 41 on which the LED module 42 is mounted. In this case, one end of the circuit board 51 is fitted into a groove 41b provided on the back surface of the module support base 41 so that the circuit board 51 and the LED module 42 are connected to each through hole 41a in the module support base 41. Are electrically connected by lead wires 54 that have passed through each of them.
その後、回路基板51を、モジュール支持台41に取り付けられた状態で、ヒートシンク10内に挿入する。この場合、ヒートシンク10の接続面11には、絶縁リング13が予め取り付けられている。次いで、回路基板51における各側部導電パターン51aが設けられた端部を、ヒートシンク10における接続面11の開口部11aから突出させて、モジュール支持台41を、ヒートシンク10における接続面11とは反対側の端部に取り付ける。
Thereafter, the circuit board 51 is inserted into the heat sink 10 while being attached to the module support base 41. In this case, an insulating ring 13 is attached in advance to the connection surface 11 of the heat sink 10. Next, the end portions of the circuit board 51 where the side conductive patterns 51 a are provided are protruded from the openings 11 a of the connection surface 11 of the heat sink 10, so that the module support base 41 is opposite to the connection surface 11 of the heat sink 10. Attach to the side edge.
なお、この時点で、グローブ43をモジュール支持台41に取り付けてもよいが、口金30が取り付けられた後にグローブ43をモジュール支持台41に取り付けてもよい。
At this time, the globe 43 may be attached to the module support base 41, but the globe 43 may be attached to the module support base 41 after the base 30 is attached.
このような状態になると、ヒートシンク10に取り付けられた絶縁リング13から突出した端部に、口金30のシェル31を嵌合して、ヒートシンク10に対して口金30を相対的に回転させる。これにより、シェル31の内周面のねじ部31aに対して回路基板51における各凹凸部51bが側部導電パターン51aを介してねじ結合して、回路基板51がシェル31内にねじ送りされる。
In such a state, the shell 31 of the base 30 is fitted to the end protruding from the insulating ring 13 attached to the heat sink 10, and the base 30 is rotated relative to the heat sink 10. Thereby, each concavo-convex part 51b in the circuit board 51 is screwed to the screw part 31a on the inner peripheral surface of the shell 31 via the side conductive pattern 51a, and the circuit board 51 is screwed into the shell 31. .
このようにして、回路基板51がシェル31内にねじ送りされると、口金30に設けられた電力供給ピン34が、回路基板51の先端導電部51dに設けられたピン孔51c内に挿入される。これにより、電力供給ピン34と先端導電部51dとが相互に電気的に接続された状態になる。この場合、回路基板51における各側部導電パターン51aがシェル31のねじ部31aにねじ結合されていることによって、各側部導電パターン51aとシェル31とが相互に電気的に接続された状態になる。
When the circuit board 51 is screwed into the shell 31 in this way, the power supply pin 34 provided on the base 30 is inserted into the pin hole 51c provided on the leading end conductive portion 51d of the circuit board 51. The As a result, the power supply pin 34 and the tip conductive portion 51d are electrically connected to each other. In this case, each side conductive pattern 51a in the circuit board 51 is screwed to the screw portion 31a of the shell 31, so that each side conductive pattern 51a and the shell 31 are electrically connected to each other. Become.
ヒートシンク10に対する口金30の回転操作を継続することによって、回路基板51の先端導電部51dが絶縁接続体32に突き当たった状態になる。これにより、ヒートシンク10の接続面11に取り付けられた絶縁リング13の挿入部13aがシェル31内に挿入された状態になり、挿入部13aはシェル31内において、回路基板51に対して圧接された状態になる。これにより、口金30は、絶縁リング13を介して、ヒートシンク10に一体的に取り付けられる。
By continuing the rotation operation of the base 30 with respect to the heat sink 10, the leading end conductive portion 51d of the circuit board 51 comes into contact with the insulating connecting body 32. As a result, the insertion portion 13 a of the insulating ring 13 attached to the connection surface 11 of the heat sink 10 is inserted into the shell 31, and the insertion portion 13 a is pressed against the circuit board 51 in the shell 31. It becomes a state. Accordingly, the base 30 is integrally attached to the heat sink 10 via the insulating ring 13.
このようにして組み立てられた電球形LEDランプ1を、図1に示す一般白熱電球用の照明器具70に装着する場合には、ユーザーがヒートシンク10を把持した状態で、天井に取り付けられた器具本体部71の下側の開口部から電球形LEDランプ1を挿入する。この場合、開口部の大きさによっては、電球形LEDランプ1を、ソケット72の軸方向に対して垂直状態に近づくように傾斜させて、電球形LEDランプ1の口金30をソケット72に挿入する。
When the assembled bulb-type LED lamp 1 is mounted on the lighting fixture 70 for a general incandescent bulb shown in FIG. 1, the fixture main body attached to the ceiling with the user holding the heat sink 10 The light bulb shaped LED lamp 1 is inserted from the lower opening of the portion 71. In this case, depending on the size of the opening, the bulb-shaped LED lamp 1 is inclined so as to approach a vertical state with respect to the axial direction of the socket 72, and the base 30 of the bulb-shaped LED lamp 1 is inserted into the socket 72. .
その後、ソケット72に対してヒートシンク10を所定方向に回転させる。これにより、口金30は、ヒートシンク10と一体的に回転し、口金30のシェル31に設けられたねじ部31aが、ソケット72の内周面に設けられたねじ部とねじ結合して、口金30がソケット72内にねじ送りされる。その後、ヒートシンク10の所定方向への回転操作を継続すると、口金30がソケット72に対してねじ送りされない状態になる。これにより、電球形LEDランプ1は、ソケット72に装着される。
Thereafter, the heat sink 10 is rotated in a predetermined direction with respect to the socket 72. As a result, the base 30 rotates integrally with the heat sink 10, and the screw portion 31 a provided on the shell 31 of the base 30 is screw-coupled with the screw portion provided on the inner peripheral surface of the socket 72. Is screwed into the socket 72. Thereafter, when the rotation operation of the heat sink 10 in a predetermined direction is continued, the base 30 is not screwed to the socket 72. Thereby, the light bulb shaped LED lamp 1 is mounted on the socket 72.
ソケット72に装着された電球形LEDランプ1は、ソケット72からの給電によって、LEDモジュール42の各LEDチップ42aが点灯状態になる。各LEDチップ42aは、点灯状態になることによって発熱するが、各LEDチップ42aから発生した熱は、アルミニウム製のモジュール支持台41およびヒートシンク10によって外部に放熱される。
In the light bulb-type LED lamp 1 mounted in the socket 72, each LED chip 42a of the LED module 42 is turned on by power feeding from the socket 72. Each LED chip 42 a generates heat when it is turned on, but heat generated from each LED chip 42 a is radiated to the outside by the module support base 41 and the heat sink 10 made of aluminum.
その結果、各LEDチップ42aは、点灯することによって発熱しても高温状態になることが抑制される。これにより、各LEDチップ42aは、安定した光出力状態を維持することができる。
As a result, each LED chip 42a is suppressed from being in a high temperature state even when it generates heat by being lit. Thereby, each LED chip 42a can maintain a stable light output state.
また、回路基板51に設けられた点灯回路55を構成する電子部品は、電力が供給されることによって発熱状態になる。しかし、この場合も、回路基板51は、口金30の内部に位置する端部が、口金30のシェル31に熱伝導状態になっていることから、回路基板51の熱は、シェル31を介して、外部に放熱されることになる。これにより、電子部品の発熱によって高温状態になることが抑制される。
Further, the electronic components constituting the lighting circuit 55 provided on the circuit board 51 are in a heat generating state when electric power is supplied. However, also in this case, since the end portion of the circuit board 51 located inside the base 30 is in a heat conduction state with the shell 31 of the base 30, the heat of the circuit board 51 passes through the shell 31. The heat is radiated to the outside. Thereby, it is suppressed that it becomes a high temperature state by heat_generation | fever of an electronic component.
以上のように、本実施形態の電球形LEDランプ1は、各LEDチップ42aおよび電子部品が高温になることを抑制することができるために、長期にわたって安定的に使用することができる。
As described above, the bulb-type LED lamp 1 of the present embodiment can be used stably over a long period of time because each LED chip 42a and electronic components can be prevented from becoming high temperature.
<実施形態2>
図5は、本実施形態2に係る電球形LEDランプ1の概略構成を示す断面図である。本実施形態の電球形LEDランプ1では、横断面円形の筒状に構成されたヒートシンク10の内部に、回路ケース21が収容されており、回路ケース21および口金30のそれぞれの内部に、点灯回路ユニット50が設けられている。口金30の構成は、図2に示された前記実施形態1の電球形LEDランプ1の口金30と同様の構成になっている。 <Embodiment 2>
FIG. 5 is a cross-sectional view showing a schematic configuration of the light bulb shapedLED lamp 1 according to the second embodiment. In the light bulb shaped LED lamp 1 of the present embodiment, a circuit case 21 is accommodated in a heat sink 10 configured in a cylindrical shape having a circular cross section, and a lighting circuit is provided in each of the circuit case 21 and the base 30. A unit 50 is provided. The base 30 has the same configuration as the base 30 of the bulb-type LED lamp 1 of the first embodiment shown in FIG.
図5は、本実施形態2に係る電球形LEDランプ1の概略構成を示す断面図である。本実施形態の電球形LEDランプ1では、横断面円形の筒状に構成されたヒートシンク10の内部に、回路ケース21が収容されており、回路ケース21および口金30のそれぞれの内部に、点灯回路ユニット50が設けられている。口金30の構成は、図2に示された前記実施形態1の電球形LEDランプ1の口金30と同様の構成になっている。 <Embodiment 2>
FIG. 5 is a cross-sectional view showing a schematic configuration of the light bulb shaped
ヒートシンク10は、回路ケース21を収容し得る大きさになっていること以外は、前記実施形態1の電球形LEDランプ1のヒートシンク10と同様の構成になっており、ヒートシンク10と口金30との間に絶縁リング13が設けられている。絶縁リング13も、前記実施形態1の絶縁リング13と概略同様の構成になっており、ヒートシンク10の接続面11に接着剤によって接着されている。
The heat sink 10 has the same configuration as the heat sink 10 of the bulb-type LED lamp 1 of Embodiment 1 except that the heat sink 10 is sized to accommodate the circuit case 21. An insulating ring 13 is provided between them. The insulating ring 13 has substantially the same configuration as the insulating ring 13 of the first embodiment, and is bonded to the connection surface 11 of the heat sink 10 with an adhesive.
回路ケース21は、ヒートシンク10の接続面11側の端部が小径になった円錐台形状になっており、当該回路ケース21における大径側の端部にベースプレート23が一体的に取り付けられている。回路ケース21は、ヒートシンク10とは同軸状態で配置されている。回路ケース21における接続面11側の端部の端面21aは、ヒートシンク10の接続面11に設けられた開口部11a内に位置しており、絶縁リング13に当接した状態になっている。回路ケース21の端面21aにも、開口部21bが設けられており、この開口部21b内を回路基板51が通過している。
The circuit case 21 has a truncated cone shape in which the end on the connection surface 11 side of the heat sink 10 has a small diameter, and the base plate 23 is integrally attached to the end on the large diameter side of the circuit case 21. . The circuit case 21 is arranged coaxially with the heat sink 10. The end surface 21 a at the end of the circuit case 21 on the connection surface 11 side is located in the opening 11 a provided on the connection surface 11 of the heat sink 10 and is in contact with the insulating ring 13. An opening 21b is also provided in the end surface 21a of the circuit case 21, and the circuit board 51 passes through the opening 21b.
回路ケース21は、絶縁性および放熱性を有している。例えば、回路ケース21は、絶縁性の合成樹脂に放熱材料(例えば炭素繊維)が添加された材料の成形体であり、これにより、回路ケース21は、絶縁性であって、しかも、放熱性を有している。なお、回路ケース21は、このような構成に限らず、絶縁性の合成樹脂を円錐台形状に成形して、その成形体の内周面に、炭素繊維等の放熱性を有する熱伝導シートを貼り付けることにより、放熱性を付与するようにしてもよい。
The circuit case 21 has insulation and heat dissipation. For example, the circuit case 21 is a molded body made of a material in which a heat dissipation material (for example, carbon fiber) is added to an insulating synthetic resin, whereby the circuit case 21 is insulative and has a heat dissipation property. Have. The circuit case 21 is not limited to such a configuration, and an insulating synthetic resin is molded into a truncated cone shape, and a heat conductive sheet having heat dissipation properties such as carbon fiber is formed on the inner peripheral surface of the molded body. The heat dissipation may be imparted by pasting.
ベースプレート23は、絶縁性の樹脂によって、円板形状に構成されている。ベースプレート23は、外周縁部が、回路ケース21の大径側の端部内に嵌合されることによって、回路ケース21に一体的に取り付けられている。ベースプレート23における回路ケース21の内部に対向する裏面の中央部には、直径方向に沿って溝部23bが形成されており、この溝部23bに、回路基板51の端部が挿入されている。
The base plate 23 is formed in a disc shape by an insulating resin. The base plate 23 is integrally attached to the circuit case 21 by fitting the outer peripheral edge portion into the end portion on the large diameter side of the circuit case 21. A groove 23b is formed along the diameter direction at the center of the back surface of the base plate 23 facing the inside of the circuit case 21, and the end of the circuit board 51 is inserted into the groove 23b.
回路基板51は、ベースプレート23に対して一体的に取り付けられていること以外は、前記実施形態1の回路基板51と同様の構成になっている。従って、本実施形態においても、図5に示すように、一方の端部に、各側部導電パターン51aおよび先端導電部51dが設けられている。
The circuit board 51 has the same configuration as the circuit board 51 of the first embodiment except that the circuit board 51 is integrally attached to the base plate 23. Therefore, also in this embodiment, as shown in FIG. 5, each side part conductive pattern 51a and the tip conductive part 51d are provided at one end part.
なお、ベースプレート23に対して回路基板51を、ベースプレート23に設けられた溝部23bによって取り付ける構成に限らない。例えば、図6に示すように、ベースプレート23に溝部23bを設けずに、ベースプレート23の裏面に、回路基板51の一方の端部を突き当てて、一対の取り付け部材24によって、ベースプレート23に回路基板51を取り付けるようにしてもよい。各取り付け部材24は、例えばアルミニウムによってL字形状に構成されており、一方の側部が回路基板51の端部に半田25によって取り付けられて、他方の側部がベースプレート23にねじ26によってそれぞれ取り付けられている。
Note that the circuit board 51 is not limited to be attached to the base plate 23 by the groove 23b provided in the base plate 23. For example, as shown in FIG. 6, without providing the groove 23 b in the base plate 23, one end of the circuit board 51 is abutted against the back surface of the base plate 23, and the circuit board is attached to the base plate 23 by a pair of mounting members 24. 51 may be attached. Each attachment member 24 is formed in an L shape, for example, by aluminum, and one side portion is attached to the end portion of the circuit board 51 by solder 25, and the other side portion is attached to the base plate 23 by screws 26. It has been.
図5に示すように、ベースプレート23における回路ケース21の内部側とは反対側に位置する表面には、LEDモジュール42が搭載されたモジュール支持台41が、ベースプレート23対向した状態で一体的に取り付けられている。モジュール支持台41は、前記実施形態1におけるモジュール支持台41と概略同様の構成になっており、熱伝導性のアルミニウム等によって構成されている。
As shown in FIG. 5, a module support base 41 on which the LED module 42 is mounted is attached to the surface of the base plate 23 opposite to the inner side of the circuit case 21 so as to face the base plate 23. It has been. The module support base 41 has substantially the same configuration as the module support base 41 in the first embodiment, and is made of heat conductive aluminum or the like.
ベースプレート23の表面中央部には、モジュール支持台41側に突出する突出部23cが設けられており、この突出部23cの内部にねじ27の頭部が埋設されている。ねじ27の先端部は、突出部23cから突出しており、モジュール支持台41の中心部に設けられた雌ねじ部にねじ結合している。これにより、モジュール支持台41は、ベースプレート23に一体的に取り付けられている。
At the center of the surface of the base plate 23, a protrusion 23c that protrudes toward the module support base 41 is provided, and the head of the screw 27 is embedded in the protrusion 23c. The distal end portion of the screw 27 protrudes from the protruding portion 23 c and is screwed to a female screw portion provided at the center portion of the module support base 41. Thereby, the module support base 41 is integrally attached to the base plate 23.
モジュール支持台41に搭載されたLEDモジュール42は、前記実施形態1におけるLEDモジュール42と同様の構成になっており、図5に示すように、LEDモジュール42には、モジュール支持台41に設けられた一対の貫通孔41aのそれぞれ、および、ベースプレート23に設けられた一対の貫通孔23aのそれぞれを通過する各リード線54を介して、回路基板51に設けられた点灯回路55の電力が供給される。
The LED module 42 mounted on the module support base 41 has the same configuration as the LED module 42 in the first embodiment. As shown in FIG. 5, the LED module 42 is provided on the module support base 41. The electric power of the lighting circuit 55 provided in the circuit board 51 is supplied through each of the pair of through holes 41a and each lead wire 54 passing through each of the pair of through holes 23a provided in the base plate 23. The
図7(a)は、回路ケース21における端面21aおよびその周辺部の斜視図、図7(b)は、その断面図である。回路基板51の表面および裏面には、回路ケース21の端面21にaおける開口部21bを通過する部分に、例えば銅パターンにて構成された熱伝導パターン51mがそれぞれ設けられている。熱伝導パターン51mには、熱伝導性の金属(例えばアルミニウム)によってL字形状に構成された取り付けプレート56の一方の側部が、例えば、半田58によって、一体的に取り付けられている。取り付けプレート56の他方の側部は、回路ケース21の端面21aに、例えば、ねじ57によって取り付けられている。
FIG. 7A is a perspective view of the end surface 21a and its peripheral portion in the circuit case 21, and FIG. 7B is a cross-sectional view thereof. On the front surface and the back surface of the circuit board 51, heat conduction patterns 51m made of, for example, a copper pattern are provided in portions passing through the opening 21b in the end surface 21 of the circuit case 21. One side portion of the attachment plate 56 configured in an L shape with a heat conductive metal (for example, aluminum) is integrally attached to the heat conduction pattern 51m by, for example, solder 58. The other side portion of the attachment plate 56 is attached to the end surface 21 a of the circuit case 21 with, for example, a screw 57.
このように、放熱性を有する回路ケース21は、回路基板51の熱伝導パターン51mに対して、熱伝導性の取り付けプレート56によって、回路基板51とは熱伝導状態になっている。従って、回路基板51上に実装された電子部品が発熱状態になっても、その熱は、回路基板51から回路ケース21に伝導されて、回路ケース21によって放熱される。
Thus, the circuit case 21 having heat dissipation is in a heat conductive state with the circuit board 51 by the heat conductive mounting plate 56 with respect to the heat conductive pattern 51m of the circuit board 51. Therefore, even when the electronic component mounted on the circuit board 51 is in a heat generating state, the heat is conducted from the circuit board 51 to the circuit case 21 and is radiated by the circuit case 21.
このような構成の電球形LEDランプ1は、次のようにして組み立てられる。まず、LEDモジュール42が搭載されたモジュール支持台41を、ベースプレート23に対して、ねじ27によって一体的に連結する。また、回路基板51の一方の端部をベースプレート23に取り付けて、回路基板51とLEDモジュール42とを、一対のリード線54によって連結する。
The light bulb shaped LED lamp 1 having such a configuration is assembled as follows. First, the module support base 41 on which the LED module 42 is mounted is integrally connected to the base plate 23 with screws 27. Further, one end of the circuit board 51 is attached to the base plate 23, and the circuit board 51 and the LED module 42 are connected by a pair of lead wires 54.
次いで、ベースプレート23を回路ケース21の一方の端部に一体的に取り付けて、回路基板51の他方の端部を、回路ケース21の端面21aに、一対の取り付けプレート56によって取り付ける。このような状態で、回路ケース21をヒートシンク10の内部に収容して、ベースプレート23に取り付けられたモジュール支持台41を、ヒートシンク10の端部に嵌合させて、グローブ43をモジュール支持台41に取り付ける。
Next, the base plate 23 is integrally attached to one end portion of the circuit case 21, and the other end portion of the circuit board 51 is attached to the end surface 21 a of the circuit case 21 with a pair of attachment plates 56. In such a state, the circuit case 21 is accommodated in the heat sink 10, the module support base 41 attached to the base plate 23 is fitted to the end of the heat sink 10, and the globe 43 is attached to the module support base 41. Install.
これにより、回路ケース21は、ヒートシンク10の内部に収容された状態になり、回路ケース21に熱伝導状態で取り付けられた回路基板51の端部が、回路ケース21およびヒートシンク10から突出した状態になる。
As a result, the circuit case 21 is housed inside the heat sink 10, and the end of the circuit board 51 attached to the circuit case 21 in a thermally conductive state protrudes from the circuit case 21 and the heat sink 10. Become.
このような状態で、前記実施形態と同様に、ヒートシンク10の操作によって、口金30のシェル31内に、回路基板51における各側部導電パターン51aが設けられた端部を挿入して、各側部導電パターン51aの側面に設けられた凹凸部51bを、シェル31の内周面のねじ部31aに対してねじ結合させる。そして、ヒートシンク10を所定方向に回転操作することにより、回路基板51をシェル31内にねじ送りする。
In such a state, similarly to the above-described embodiment, by operating the heat sink 10, the end portions provided with the respective side conductive patterns 51 a on the circuit board 51 are inserted into the shell 31 of the base 30, The uneven portion 51 b provided on the side surface of the partial conductive pattern 51 a is screwed to the screw portion 31 a on the inner peripheral surface of the shell 31. Then, the circuit board 51 is screwed into the shell 31 by rotating the heat sink 10 in a predetermined direction.
これにより、口金30に設けられた電力供給ピン34が、回路基板51の先端導電部51dに設けられたピン孔51c内に挿入され、各側部導電パターン51aとシェル31とが電気的に接続される。また、ヒートシンク10の接続面11に取り付けられた絶縁リング13の挿入部13aがシェル31内に挿入された状態になって、挿入部13aはシェル31内面に回路基板51によって圧接された状態になる。これにより、口金30は、絶縁リング13を介して、ヒートシンク10に一体的に取り付けられる。
As a result, the power supply pin 34 provided on the base 30 is inserted into the pin hole 51c provided on the tip conductive portion 51d of the circuit board 51, and the side conductive patterns 51a and the shell 31 are electrically connected. Is done. Further, the insertion portion 13 a of the insulating ring 13 attached to the connection surface 11 of the heat sink 10 is inserted into the shell 31, and the insertion portion 13 a is in pressure contact with the inner surface of the shell 31 by the circuit board 51. . Accordingly, the base 30 is integrally attached to the heat sink 10 via the insulating ring 13.
このようにして組み立てられた電球形LEDランプ1は、前記実施形態1と同様にして、図1に示す一般白熱電球用の照明器具70に装着される。
The light bulb shaped LED lamp 1 assembled in this way is attached to the lighting device 70 for a general incandescent light bulb shown in FIG. 1 in the same manner as in the first embodiment.
ソケット72に装着された電球形LEDランプ1は、ソケット72からの給電によって、LEDモジュール42の各LEDチップ42aが点灯状態になる。各LEDチップ42aは、点灯状態になることによって発熱状態になるが、各LEDチップから発生した熱は、アルミニウム製のモジュール支持台41を介してヒートシンク10に伝達されて、ヒートシンク10によって外部に放熱される。
In the light bulb-type LED lamp 1 mounted in the socket 72, each LED chip 42a of the LED module 42 is turned on by power feeding from the socket 72. Each LED chip 42 a is in a heat generating state when it is turned on, but heat generated from each LED chip is transmitted to the heat sink 10 via the module support base 41 made of aluminum, and is radiated to the outside by the heat sink 10. Is done.
また、各LEDチップを点灯させるために、回路基板51に設けられた点灯回路55に電力が供給されると、点灯回路を構成する電子部品も発熱状態になる。この場合、各電子部品から発せられた熱は、回路基板51を通って、各側部導電パターン51aからソケット72に伝達されて、ソケット72を介して、外部に放熱される。
Further, when electric power is supplied to the lighting circuit 55 provided on the circuit board 51 in order to light each LED chip, the electronic components constituting the lighting circuit are also heated. In this case, heat generated from each electronic component passes through the circuit board 51, is transmitted from each side conductive pattern 51 a to the socket 72, and is radiated to the outside through the socket 72.
しかも、回路基板51は、一方の端部の熱伝導パターン51mおよび熱伝導性の取り付けプレート56によって、放熱性を有する回路ケース21とは熱伝導状態になっていることから、電子部品の熱は回路ケース21によって効率よく放熱されることになる。従って、点灯回路の電子部品、LEDチップ42a等が高温になって破損または短寿命化することを防止することができる。これにより、本実施形態の電球形LEDランプ1は、長期にわたって安定的に使用することができる。
Moreover, since the circuit board 51 is in a heat conductive state with the circuit case 21 having heat dissipation properties by the heat conductive pattern 51m at one end and the heat conductive mounting plate 56, the heat of the electronic component is reduced. Heat is efficiently radiated by the circuit case 21. Therefore, it is possible to prevent the electronic components of the lighting circuit, the LED chip 42a, and the like from becoming hot and being damaged or shortening the life. Thereby, the lightbulb-type LED lamp 1 of this embodiment can be used stably over a long period of time.
本発明に係る電球形ランプは、半導体発光素子を光源として用いた電球形LEDランプにおいて、放熱効率を向上させる技術として有用である。
The light bulb shaped lamp according to the present invention is useful as a technique for improving heat radiation efficiency in a light bulb shaped LED lamp using a semiconductor light emitting element as a light source.
10 ヒートシンク
11 接続面
21 回路ケース
23 ベースプレート
30 口金
31 シェル
32 接続絶縁体
33 アイレット
34 電力供給ピン
41 モジュール支持台41
42 LEDモジュール
50 点灯回路ユニット
51 回路基板
51a 側部導電パターン
51b 凹凸部
51d 先端導電部
55 点灯回路 DESCRIPTION OFSYMBOLS 10 Heat sink 11 Connection surface 21 Circuit case 23 Base plate 30 Base 31 Shell 32 Connection insulator 33 Eyelet 34 Power supply pin 41 Module support base 41
42LED module 50 lighting circuit unit 51 circuit board 51a side conductive pattern 51b uneven portion 51d tip conductive portion 55 lighting circuit
11 接続面
21 回路ケース
23 ベースプレート
30 口金
31 シェル
32 接続絶縁体
33 アイレット
34 電力供給ピン
41 モジュール支持台41
42 LEDモジュール
50 点灯回路ユニット
51 回路基板
51a 側部導電パターン
51b 凹凸部
51d 先端導電部
55 点灯回路 DESCRIPTION OF
42
Claims (5)
- 照明器具のソケットに装着される円筒形状の口金と、
前記口金に、一方の端部が連結された筒状のヒートシンクと、
半導体発光素子を有し、当該半導体発光素子による光が前記口金の軸心に沿って前記ヒートシンクの外部に照射されるように、前記ヒートシンクの他方の端部に取り付けられた発光モジュールと、
前記発光モジュールおよび前記口金にそれぞれ電気的に接続された点灯回路と、
当該点灯回路が実装された回路基板と、を備え、
前記回路基板が、前記口金の軸心に沿った状態で、当該口金および前記ヒートシンクの内部に配置されて、一方の端部が当該口金に熱伝導状態で接続されていることを特徴とする電球形ランプ。 A cylindrical base attached to the socket of the lighting fixture;
A cylindrical heat sink having one end connected to the base, and
A light emitting module attached to the other end of the heat sink so that the light from the semiconductor light emitting element is irradiated to the outside of the heat sink along the axis of the base;
A lighting circuit electrically connected to the light emitting module and the base;
A circuit board on which the lighting circuit is mounted,
An electric bulb characterized in that the circuit board is disposed inside the base and the heat sink in a state along the axis of the base, and one end of the circuit board is connected to the base in a thermally conductive state. Shaped lamp. - 前記回路基板の一方の端部と前記口金とがねじ結合されていることを特徴とする請求項1に記載の電球形ランプ。 2. The light bulb shaped lamp according to claim 1, wherein one end of the circuit board and the base are screwed together.
- 前記ヒートシンクの他方の端部に、支持台が一体的に取り付けられており、当該支持台に、前記発光モジュールが、光の照射方向を前記ヒートシンクの外部に向けて取り付けられており、
前記支持台における前記ヒートシンクの内部に対向する面に、前記回路基板の他方の端部が熱伝導状態で取り付けられていることを特徴とする請求項1または2に記載の電球形ランプ。 A support base is integrally attached to the other end of the heat sink, and the light emitting module is attached to the support base with the light irradiation direction facing the outside of the heat sink,
3. The light bulb shaped lamp according to claim 1, wherein the other end of the circuit board is attached in a thermally conductive state to a surface of the support base that faces the inside of the heat sink. - 前記回路基板および前記点灯回路を収容する回路ケースが前記ヒートシンクの内部に収容されており、
当該回路ケースが絶縁性および放熱性を有するとともに、当該回路ケースと前記回路基板とが熱伝導状態になっていることを特徴とする請求項1または2に記載の電球形ランプ。 A circuit case that houses the circuit board and the lighting circuit is housed inside the heat sink,
The light bulb shaped lamp according to claim 1 or 2, wherein the circuit case has insulating properties and heat dissipation properties, and the circuit case and the circuit board are in a heat conducting state. - 前記回路ケースは、絶縁性の合成樹脂に放熱材料が添加されて成形された構成、または、絶縁性の合成樹脂の成形体の内周面に、放熱性を有する熱伝導シートが貼り付けられた構成であることを特徴とする請求項4に記載の電球形ランプ。 The circuit case has a configuration in which a heat dissipation material is added to an insulating synthetic resin, or a heat conductive sheet having a heat dissipation property is attached to an inner peripheral surface of a molded body of an insulating synthetic resin. The light bulb shaped lamp according to claim 4, wherein the light bulb shaped lamp has a configuration.
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