WO2011149069A1 - ホイールローダ - Google Patents
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- Publication number
- WO2011149069A1 WO2011149069A1 PCT/JP2011/062256 JP2011062256W WO2011149069A1 WO 2011149069 A1 WO2011149069 A1 WO 2011149069A1 JP 2011062256 W JP2011062256 W JP 2011062256W WO 2011149069 A1 WO2011149069 A1 WO 2011149069A1
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- WIPO (PCT)
- Prior art keywords
- wheel
- pair
- wheels
- electric motor
- frame
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D11/00—Steering non-deflectable wheels; Steering endless tracks or the like
- B62D11/02—Steering non-deflectable wheels; Steering endless tracks or the like by differentially driving ground-engaging elements on opposite vehicle sides
- B62D11/04—Steering non-deflectable wheels; Steering endless tracks or the like by differentially driving ground-engaging elements on opposite vehicle sides by means of separate power sources
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K17/00—Arrangement or mounting of transmissions in vehicles
- B60K17/34—Arrangement or mounting of transmissions in vehicles for driving both front and rear wheels, e.g. four wheel drive vehicles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L15/00—Methods, circuits, or devices for controlling the traction-motor speed of electrically-propelled vehicles
- B60L15/20—Methods, circuits, or devices for controlling the traction-motor speed of electrically-propelled vehicles for control of the vehicle or its driving motor to achieve a desired performance, e.g. speed, torque, programmed variation of speed
- B60L15/2036—Electric differentials, e.g. for supporting steering vehicles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L50/00—Electric propulsion with power supplied within the vehicle
- B60L50/10—Electric propulsion with power supplied within the vehicle using propulsion power supplied by engine-driven generators, e.g. generators driven by combustion engines
- B60L50/15—Electric propulsion with power supplied within the vehicle using propulsion power supplied by engine-driven generators, e.g. generators driven by combustion engines with additional electric power supply
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D11/00—Steering non-deflectable wheels; Steering endless tracks or the like
- B62D11/001—Steering non-deflectable wheels; Steering endless tracks or the like control systems
- B62D11/003—Electric or electronic control systems
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D11/00—Steering non-deflectable wheels; Steering endless tracks or the like
- B62D11/02—Steering non-deflectable wheels; Steering endless tracks or the like by differentially driving ground-engaging elements on opposite vehicle sides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D12/00—Steering specially adapted for vehicles operating in tandem or having pivotally connected frames
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D5/00—Power-assisted or power-driven steering
- B62D5/06—Power-assisted or power-driven steering fluid, i.e. using a pressurised fluid for most or all the force required for steering a vehicle
- B62D5/20—Power-assisted or power-driven steering fluid, i.e. using a pressurised fluid for most or all the force required for steering a vehicle specially adapted for particular type of steering gear or particular application
- B62D5/28—Power-assisted or power-driven steering fluid, i.e. using a pressurised fluid for most or all the force required for steering a vehicle specially adapted for particular type of steering gear or particular application for pivoted bogies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L2200/00—Type of vehicles
- B60L2200/40—Working vehicles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L2220/00—Electrical machine types; Structures or applications thereof
- B60L2220/40—Electrical machine applications
- B60L2220/42—Electrical machine applications with use of more than one motor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L2220/00—Electrical machine types; Structures or applications thereof
- B60L2220/40—Electrical machine applications
- B60L2220/46—Wheel motors, i.e. motor connected to only one wheel
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L2260/00—Operating Modes
- B60L2260/20—Drive modes; Transition between modes
- B60L2260/28—Four wheel or all wheel drive
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/64—Electric machine technologies in electromobility
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/7072—Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/72—Electric energy management in electromobility
Definitions
- This invention relates to a wheel loader.
- An articulated wheel loader in which a front frame and a rear frame are bent with a connecting shaft as a rotating shaft includes a pair of left and right front wheels and a pair of left and right rear wheels before and after the connecting shaft.
- the left and right front wheels and the left and right rear wheels are connected to each other by a wheel shaft via a differential device.
- the rotation of the drive shaft of the engine is transmitted to the propeller shaft via the torque converter and the transmission, and the rotation of the propeller shaft is transmitted to the front wheels and the rear wheels via the differential device, so that the vehicle travels.
- the wheel loader includes a vehicle body in which a front frame and a rear frame are connected to each other so that the front frame and the rear frame can be steered, and at least a pair of the vehicle mounted on the axle of the front frame with the connection portion interposed therebetween.
- Steering operation is performed with at least a pair of rear wheels attached to the axles of the front wheels and the rear frame, a pair of front wheel electric motors that drive the pair of front wheels, and a pair of rear wheel electric motors that drive the pair of rear wheels.
- the pair of front wheel electric motors and the pair of rear wheel electric motors are connected to each other on the inner ring side so that the front frame and the rear frame rotate in opposite directions around the joint.
- a turning control unit that causes the difference in speed between the electric motor for the rear wheel on the outer ring side and the difference in speed between the electric motor for the rear wheel on the inner ring side to have a speed difference between the inner and outer wheels corresponding to the steering angle. And comprising.
- the pair of steering hydraulic cylinders are further connected to the front frame and the rear frame, respectively, and bends the vehicle body by an expansion / contraction operation interlocking with the steering operation. It is preferable to have.
- the pair of steering hydraulic cylinders follow the turning operation of the vehicle body bent by the speed difference of the electric motor driven by the turning control unit. Therefore, it is preferable to extend and contract.
- the wheel loader according to the third aspect preferably further includes an anti-void valve connected to the bottom chamber and the rod chamber of each of the pair of steering hydraulic cylinders.
- the connecting portion includes a front axle having a pair of front wheels attached thereto and a rear axle having a pair of rear wheels attached thereto. It is preferable to be located at an intermediate position where the distances are equal.
- the conversion control unit includes a front wheel electric motor for driving the front wheel on the inner ring side and a rear wheel electric motor for driving the rear wheel on the outer ring side.
- the motor is driven at the same rotational speed, and the front wheel electric motor that drives the front wheel on the outer ring side and the rear wheel electric motor that drives the rear wheel on the inner ring side are driven at the same rotational speed.
- the turning control unit is a front wheel electric motor that drives the front wheel on the inner ring side, and a rear wheel that drives the rear wheel on the inner ring side. It is preferable that the electric motor is driven at the same rotation number, and the front wheel electric motor that drives the outer wheel side front wheel and the rear wheel electric motor that drives the outer wheel side rear wheel are driven at the same rotation number. .
- the vehicle body is turned.
- a device becomes unnecessary, a wheel loader can be reduced in size, and energy consumption can be reduced.
- FIG. 1 is an external perspective view of a hybrid wheel as an embodiment of a wheel loader according to the present invention.
- FIG. 2 is a top view of the hybrid wheel loader illustrated in FIG. 1.
- FIG. 3 is a top view showing a state in which the hybrid wheel loader shown in FIG. 2 is bent.
- FIG. 2 is a side view of the hybrid wheel loader illustrated in FIG. 1.
- FIG. 7 is a schematic diagram for explaining a turning operation of the wheel loader illustrated in FIG. 6.
- FIG. 1 is an external perspective view of the hybrid wheel loader
- FIG. 2 is a top view of the hybrid wheel loader illustrated in FIG. 1
- FIG. 3 is a state in which the wheel loader illustrated in FIG. 2 is bent.
- FIG. 4 is a top view
- FIG. 4 is a side view of the hybrid wheel loader shown in FIG.
- the working device (bucket) shown in FIG. 1 is not shown.
- the hybrid wheel loader 100 shown in FIGS. 1 to 4 includes an articulated vehicle body 1 in which a front vehicle body 2 and a rear vehicle body 7 are connected to each other by a coupling frame 18 so as to be bent. It is a work vehicle.
- the front vehicle body 2 is disposed on the front side of the hybrid wheel loader 100, and includes a front frame 3 formed in a substantially box shape, a front axle 4 provided below the front frame 3, and the front axle 4 Front wheels 5A and 5B provided at both left and right ends of the front and a work device 6 attached to the front side of the front frame 3 so as to be able to move up and down.
- the front axle 4 is housed in the left and right axle tubes 4A and is rotatably supported.
- the axle tube 4 ⁇ / b> A is fixed to the lower surface of the front frame 3.
- the front axle 4 is attached to the front frame 3 in a state in which the roll movement around the roll axis O is impossible.
- no various suspension suspensions are provided between the front axle 4 and the front frame 3, and a large load applied to the work device 6 is applied to the front frame 3, the front axle 4, the front wheels 5A, 5B, and the like. It becomes the structure supported by.
- the working device 6 includes an arm 6A attached to a bracket portion 3A provided on the upper end side on both the left and right sides of the front frame 3, and a bucket attached to the tip of the arm 6A so as to be rotatable. 6B.
- the arm 6A is rotated by an arm cylinder 6C
- the bucket 6B is rotated by a bucket cylinder 6D.
- the working device 6 causes the bucket 6B to be lifted up and down by the pivoting action of the arm cylinder 6C and the bucket cylinder 6D, and performs the work of transporting earth and sand, the loading work on the dump truck, and the like by the bucket 6B.
- the rear vehicle body 7 is connected to the front vehicle body 2 at the rear of the front vehicle body 2 so as to be bent in the left-right direction.
- the rear vehicle body 7 includes a rear frame 9 that houses a drive source 8, a rear axle 10 provided on the lower side of the rear frame 9, and rear wheels 5C and 5D provided on both left and right ends of the rear axle 10.
- a cab 12 provided on the rear frame 9.
- the rear frame 9 includes an accommodation frame portion 9A in which a drive source 8 such as an engine, an electric / generator, and a hydraulic pump is accommodated, and a coupling portion 9B provided on the front side of the accommodation frame portion 9A.
- the electric / generator and the hydraulic pump will be described later.
- a pair of support brackets 13 extending along the left-right direction of the vehicle body 1 are provided below the housing frame portion 9A.
- the pair of support brackets 13 are spaced apart from each other at an intermediate portion in the longitudinal direction of the rear frame 9.
- the central axis in the width direction of the vehicle body 1 is a roll axis O that is inserted through the entire length of the front frame 3 and the rear frame 9.
- Each support bracket 13 is provided with an insertion hole (not shown) penetrating along the roll axis O.
- a support portion 14 for the rear axle 10 is disposed between the pair of support brackets 13 described above.
- the support portion 14 has an axle tube 10A housing the rear axle 10 fixed on both the left and right sides thereof, and a support shaft 14A extending along the roll axis O is provided on both the front and rear sides so as to protrude.
- the support shaft 14 ⁇ / b> A of the support portion 14 is inserted into an insertion hole (not shown) of the support bracket 13.
- the rear axle 10 is pivotally supported around the roll axis O with respect to the rear frame 9.
- the rear axle 10 is connected to the drive source 8 through the propeller shaft 15 together with the front axle 4.
- the coupling portion 9B is provided with a cylindrical coupling cylinder portion 16 extending along the roll axis O.
- a coupling shaft 20 and a bearing that supports the coupling shaft 20 (Not shown) is provided.
- a driver's cab 12 in which an operator gets in is disposed on the coupling portion 9B.
- the connecting frame 18 provided between the front frame 3 and the rear frame 9 is connected to the center in the left and right directions and extends vertically in the upper and lower ends (in the direction of the bending axis Z in FIG. 4).
- a shaft (pin) 19 is provided, and a cylindrical coupling shaft 20 extending toward the rear frame 9 along the roll axis O is provided.
- the coupling frame 18 is coupled to the front frame 3 via the coupling shaft 19 while being sandwiched between the upper plate 3B and the lower plate 3C (see FIG. 4) of the front frame 3, and the coupling shaft 20 is connected to the coupling portion 9B. It is connected to the rear frame 9 by being inserted into the coupling cylinder portion 16. Thereby, the coupling frame 18 connects the front frame 3 and the rear frame 9 with the bending axis Z as the center so as to be bent in the left-right direction as shown in FIG. Further, the coupling shaft 20 of the coupling frame 18 is rotatably supported around a roll axis O by a bearing (not shown). In this way, the connecting frame 18 connects the front frame 3 and the rear frame 9 so as to be capable of relative roll movement.
- the coupling frame 18 and the front frame 3 are connected by a pair of steering hydraulic cylinders 22L and 22R with the roll axis O as the axis of symmetry.
- a pair of coupling brackets 21 are provided on the front side of the coupling frame 18, and one end side of each of the steering hydraulic cylinders 22 ⁇ / b> L and 22 ⁇ / b> R is attached to the coupling bracket 21. Further, the other end side of each of the steering hydraulic cylinders 22L and 22R is attached to the lower plate 3C (see FIG. 4) of the front frame 3.
- the steering hydraulic cylinders 22L and 22R expand and contract when pressure oil is supplied and discharged from a hydraulic pump (not shown) of the drive source 8, and the front frame 3 is bent in the left-right direction with respect to the rear frame 9. It has become.
- the roll vibration limiting hydraulic cylinder 23 is a roll vibration limiting actuator provided between the rear frame 9 and the rear axle 10.
- the roll vibration limiting hydraulic cylinders 23 are disposed in the vicinity of the left and right rear wheels 5C and 5D, respectively, and extend in the vertical direction.
- the bottom side of the tube is attached to the rear frame 9, and the tip end side of the rod is attached to an axle tube 10A that accommodates the rear axle 10.
- the roll vibration limiting hydraulic cylinder 23 is connected to a hydraulic pump (not shown) in the drive source 8.
- the left and right roll vibration limiting hydraulic cylinders 23 apply thrust around the roll axis O between the rear frame 9 and the rear axle 10 in accordance with the differential pressure between the bottom side and the rod side.
- the hydraulic cylinder 23 is configured to limit the roll vibration of the rear frame 9 (vibration around the roll axis O).
- the front frame 3 and the rear frame 9 are connected around the roll axis O so as to be capable of relative roll movement by the connecting portion 9B and the connecting frame 18. For this reason, even when the front frame 3 vibrates around the roll axis O due to excavation work or the like by the work device 6, the rear frame 9 can be moved relative to the front frame 3 using the coupling frame 18 or the like. it can. For this reason, it is possible to prevent vibration from being transmitted from the front frame 3 to the rear frame 9. Further, by using a roll vibration limiting hydraulic cylinder 23 provided between the rear frame 9 and the rear axle 10, a thrust around the roll axis O is applied between the rear frame 9 and the rear axle 10, and the rear frame 9 Limit roll vibration. As a result, the riding comfort of the cab 12 provided in the rear frame 9 can be improved.
- the electric motor (wheel motor) M A and the electric motor (wheel motor) M B is mounted between the front end portions and the front wheel 5A and 5B axle 4, respectively.
- the electric motor (rear electric motor) M C and the electric motor (rear electric motor) M D is mounted between the 5D, respectively.
- Reducers 31 A to 31 D with brakes are interposed between the electric motors M A to M D and the front wheels 5A, 5B and the rear wheels 5C, 5D, respectively.
- a differential device 32 ⁇ / b> F is interposed between the propeller shaft 15 and the front axle 4, and a differential device 32 ⁇ / b> B is interposed between the propeller shaft 15 and the rear axle 10.
- the motor / generator generates power in accordance with the rotation of the drive shaft of the engine housed in the drive source 8, and the generated power is directly or together with the power charged in the power storage device.
- motors M A to M D Supplied to motors M A to M D.
- a driving force is applied to the front wheels 5A and 5B and the rear wheels 5C and 5D by the electric motors M A to M D.
- the front wheels 5A and 5B and the rear wheels 5C and 5D are respectively rotated at a predetermined rotation speed, so that the front vehicle body 2 and the rear vehicle body 7 change the connection angle relative to the connection shaft 19 as a central axis.
- the vehicle body 1 bends, that is, turns.
- the steering hydraulic cylinders 22L and 22R are connected to the front vehicle body 2 and the rear vehicle body 7, respectively. It expands and contracts following the bending caused by the above operation. In this case, the expansion and contraction of the steering hydraulic cylinder 22 precedes the operation of the vehicle body 1 bent by the difference in rotational speed between the front wheels 5A and 5B and the rear wheels 5C and 5D driven by the electric motors M A to M D. There is no.
- FIG. 5 is a system block diagram of the wheel loader according to the present invention.
- an electric circuit will be described.
- the front frame 3 and the rear frame 9 are coupled so as to be rotatable about the coupling shaft 19.
- the front frame 3, a pair of the electric motor M A and M B are attached via the front axle 4.
- the rear frame 9, a pair of electric motor M C and M D is attached through the rear axle 10.
- Each of the electric motors M A to M D is rotationally driven by a control signal from the power supply control unit 51.
- the engine 8A and the electric / generator 8B are accommodated in the drive source 8.
- the drive source 8 accommodates a steering hydraulic pump (not shown) for supplying and discharging pressure oil to steering hydraulic cylinders 22L and 22R, which will be described later.
- the electric / generator 8B generates power when the drive shaft of the engine 8A rotates.
- the hybrid wheel loader 100 includes a power storage device 52.
- Power control unit 51 when the deceleration speed working engine braking is controlled to be charged to the electricity storage device 52 to electrical energy stored in the electric motors M A ⁇ M D regenerative manner. Further, the electric energy generated by the motor / generator 8B is controlled so that the power storage device 52 is charged.
- Power control unit 51 is an inverter, if the current output from the electric motor M A ⁇ M D or motor / generator 8B is an AC charges the power storage device 52 into a DC. Moreover, the direct current taken out from the electrical storage apparatus 52 is converted into an alternating current, and the motor / generator 8B operates as an electric motor.
- the engine 8A assists the engine 8A when driving the hydraulic pump that supplies and discharges pressure oil to the arm cylinder 6C, bucket cylinder 6D or roll vibration limiting hydraulic cylinder 23 by the engine 8A. can do.
- Driving engine 8A motor / generator 8B is operated as a generator, the power generated by the motor / generator 8B is supplied to the electric motors M A ⁇ M D, respectively, from the power control unit 51 It is controlled by the control signal and rotates.
- the front wheels 5A and 5B and the rear wheels 5C and 5D respectively rotate at an appropriate number of rotations, and the hybrid wheel loader 100 is driven straight by four-wheel drive. Make a turn.
- the driver's cab 12 is provided with operation levers such as a steering wheel, an accelerator pedal, and a brake pedal. By operating these operation levers, currents to the electric motors M A to M D are controlled and adjusted. Rotation, reverse switching, vehicle body turning, and the like are adjusted. Also, the vehicle body 1 is stopped by driving the brakes of the speed reducers 31A to 31D with brakes by operating the brake pedal.
- the control device 50 includes a CPU, a ROM, a RAM, and an arithmetic processing device.
- Information on the steering angle of the handle 54 sent from the steering angle detector 55 is input to the control device 50.
- the control device 50 calculates the rotational speeds N A to N D for rotating the electric motors M A to M D , and based on the calculation results.
- the electric motors M A to M D are rotated.
- the control device 50 calculates the amount of expansion / contraction of the steering hydraulic cylinders 22L and 22R based on the information on the steering angle sent from the steering angle detector 55.
- the control device 50 controls the switching of the position of the direction control valve 62 and the flow rate of the pressure oil flowing out from the direction control valve 62 via the actuator 57 for driving the electric motor control valve. .
- the control device 50 calculates the ratio of the rotational speeds of the front wheels 5A, 5B and the rear wheels 5C, 5D based on the steering angle information sent from the steering angle detector 55.
- the control device 50 multiplies the calculated rotation speed ratio by the rotation speed (speed) at that time to calculate the target rotation speeds N A to N D corresponding to the front wheels 5A and 5B and the rear wheels 5C and 5D, respectively.
- the control unit 50 the electric motors M A ⁇ M D control signal output according to the target rotational speed N A ⁇ N D to the inverter, the electric motors M A ⁇ M D each rotational speed N Rotate with A to N D.
- the front frame 3 and the rear frame 9 are bent at a bending angle corresponding to the steering operation.
- the control device 50 calculates the inner / outer wheel rotation difference corresponding to the steering angle of the handle 54, that is, the ratio of the rotation speeds of the front wheels 5A and 5B or the rear wheels 5C and 5D.
- the control device 50 multiplies the calculated rotation speed ratio by the rotation speed (speed) at that time to calculate the rotation speeds N A to N D corresponding to the front wheels 5A and 5B and the rear wheels 5C and 5D, respectively.
- the control device 50 outputs information on the respective rotational speeds N A to N D to drivers (not shown) of the electric motors M A to M D.
- the electric motors M A to M D are rotated by the respective drivers at the respective rotation speeds N A to N D
- the front wheels 5A and 5B and the rear wheels 5C and 5D respectively correspond to the steering angle. It turns with the difference between inner and outer wheel rotation.
- the hybrid wheel loader 100 includes rotation speed detectors 56A to 56D for detecting the rotation speeds N A and N B of the front wheels 5A and 5B and the rotation speeds N C and N D of the rear wheels 5C and 5D. Output signals from the respective rotational speed detectors 56A to 56D are input to the control device 50, and the control device 50 determines whether or not the rotational speed calculated in advance has been reached in accordance with the steering operation.
- the hydraulic circuit will be described.
- the arm cylinder 6C, the bucket cylinder 6D, the roll vibration limiting hydraulic cylinder 23, and the hydraulic pump that discharges the pressure oil to these cylinders are not shown.
- the hydraulic oil discharged from the steering hydraulic pump 61 is supplied to the steering hydraulic cylinders 22L and 22R via the direction control valve 62. Further, the oil discharged from the steering hydraulic cylinders 22L and 22R is returned to the tank 66 via anti-void relief valves (anti-void valves) 63 and 64.
- the oil passage 67 branches at a branch point 67a and is connected to the bottom chamber of the steering hydraulic cylinder 22L and the rod chamber of the steering hydraulic cylinder 22R.
- the oil passage 68 branches at a branch point 68a and is connected to the bottom chamber of the steering hydraulic cylinder 22R and the rod chamber of the steering hydraulic cylinder 22L. Accordingly, when the pressure oil from the steering hydraulic pump 61 is discharged to the oil passage 71 via the direction control valve 62, the pressure oil flows into the bottom chamber of the steering hydraulic cylinder 22L via the oil passage 67, together with this. Oil is discharged from the rod chamber of the steering hydraulic cylinder 22L through the oil passage 68 and the anti-void relief valve 63 to the tank 66, and the steering hydraulic cylinder 22L extends.
- the pressure oil from the steering hydraulic pump 61 is discharged to the oil passage 71, the pressure oil flows into the rod chamber of the steering hydraulic cylinder 22R, and at the same time, the oil is discharged from the bottom chamber of the steering hydraulic cylinder 22R. 67 and the anti-voided relief valve 64 are discharged to the tank 66, and the steering hydraulic cylinder 22R is retracted.
- Steering hydraulic cylinders 22L and 22R are mounted symmetrically with respect to the front frame 3 and the rear frame 9 with the connecting shaft 19 as a symmetry axis.
- the steering hydraulic cylinders 22L and 22R have the same shape and size, the amount and speed at which the steering hydraulic cylinders 22L and 22R expand and contract are the same.
- control valve drive actuator 57 is connected to the direction control valve 62, the position where the steering hydraulic pump 61 and the oil passage 71 are connected, the steering hydraulic pump 61 and the oil passage 72 based on the control signal from the control device 50. Switch to the connected position. Further, the control valve drive actuator 57 uses the amount of pressure oil flowing into and out of the bottom chamber and the rod chamber of the steering hydraulic cylinders 22L and 22R, that is, the speed at which the steering hydraulic cylinders 22L and 22R expand and contract as the steering handle operating speed. Adjust accordingly.
- the speed of bending of the vehicle body 1 bent by the difference in number is not preceded. That is, the bending of the front frame 3 and the rear frame 9, in other words, the direction change is made by the difference in the rotational speed between the front wheels 5A and 5B and the rear wheels 5C and 5D driven by the electric motors M A to M D. .
- Amount of extension of the steering hydraulic cylinders 22L and 22R is driven by force the rear frame 9 is bent as the front frame 3 by the revolution speed difference of the electric motor M A ⁇ M D, are rod tension or compression of the cylinders, The amount of expansion and contraction corresponding to the angle of the steering operation is reached.
- the expansion and contraction of the steering hydraulic cylinders 22L and 22R follows the bending of the front frame 3 and the rear frame 9, and is not performed to bend the front frame 3 and the rear frame 9. Therefore, the steering hydraulic cylinders 22L and 22R do not require a large driving force, and a small hydraulic device for driving them is sufficient.
- the reason why the steering hydraulic cylinders 22L and 22R are provided is that reliability when external force is applied to the front wheels 5A and 5B and the rear wheels 5C and 5D. It is for securing.
- the front motors 5A, 5B or rear wheels cannot be resisted by the electric motors M A to M D alone.
- the steering angle of 5C and 5D changes, and slipping and the like occurs with the road surface.
- the steering hydraulic cylinders 22L and 22R prevent this slipping and the like.
- the steering hydraulic cylinders 22L and 22R follow the bending of the front frame 3 and the rear frame 9. This means that the rods or tubes of the steering hydraulic cylinders 22L and 22R are pulled in the extending direction when the front frame 3 and the rear frame 9 are bent. That is, the flow of pressure oil into the steering hydraulic cylinders 22L and 22R is not in time, and the rod chamber or the bottom chamber becomes negative pressure. The negative pressure is on the chamber side corresponding to the expansion direction in each of the steering hydraulic cylinders 22L and 22R.
- the anti-voided relief valves 63 and 64 are provided to cope with such a state.
- Return oil is supplied from the oil passage 73 communicating with the tank 66 via the check valve to the chamber on the negative pressure side of the bottom chamber or the rod chamber in the steering hydraulic cylinders 22L and 22R, and immediately filled. It fulfills its function.
- FIG. 6 to 8 are schematic views showing the relationship between the electric motor of the wheel loader and the steering hydraulic cylinder according to the present invention.
- FIG. 6 shows the state before conversion
- FIG. 7 shows the transient state during conversion.
- FIG. 8 shows the state of turning after turning.
- FIG. 6 is a schematic plan view showing a state before the handle 54 is operated. In this state, the central axes of the front frame 3 and the rear frame 9 coincide with each other and are positioned on one straight line passing through the central axis of the connecting shaft 19.
- FIG. 7 shows a transient state when the handle 54 is operated in the state of FIG. 6 and rotated to the left as viewed from the cab 12 side, for example.
- the control device 50 calculates the ratio of the rotational speeds of the front wheels 5A, 5B and the rear wheels 5C, 5D based on the steering angle signal sent from the steering angle detector 55 as the handle 54 is operated. Further, the rotation speed of the front wheels 5A, 5B and the rear wheels 5C, 5D is calculated by multiplying the rotation speed ratio obtained as a result by the rotation speed at that time. Then, the electric motors M A to M D are rotated at the respective rotation speeds N A to N D via the inverters of the electric motors M A to M D.
- the inner wheels and the outer wheels of the front wheels 5A and 5B have different speeds, and the inner and outer wheels of the rear wheels 5C and 5D are different from each other. Use different speeds.
- the magnitude relationship between the speeds of the inner and outer wheels of the front wheels 5A and 5B and the magnitude relationship between the speeds of the inner and outer wheels of the rear wheels 5C and 5D are reversed.
- the front frame 3 Since the rotation speed N A of the electric motor M A (driving the front wheel 5A) serving as the outer ring is greater than the rotation speed N B of the electric motor M B (driving the front wheel 5B) serving as the inner ring, the front frame 3 is connected to the connecting shaft 19 It rotates counterclockwise around the center. Further, since the rotation speed N C of the electric motor M C (driving the rear wheel 5C) as the outer ring is smaller than the rotation speed N D of the electric motor M D (driving the rear wheel 5D) as the inner ring, the rear frame 9 is Rotate clockwise about the connecting shaft 19. As a result, the front frame 3 and the rear frame rotate about the connecting shaft 19 by the bending angle ⁇ . The central axis of the front frame 3 and the central axis of the rear frame 9 are at an angle smaller by ⁇ than 180 degrees before the rotation.
- the electric motor M A for driving the front wheels 5A, 5B, M rotational speed N A of B, a magnitude relationship of N B, the rear wheels 5C, the electric motor M C for driving the 5D, rotation of the M D is opposite.
- the outer wheel travels at a speed higher than that of the inner wheel
- the inner wheel travels at a speed higher than that of the outer wheel.
- the front frame 3 side rotates relatively counterclockwise.
- the vehicle body 1 is bent at the bending angle ⁇ .
- the steering hydraulic cylinder 22L on the inner ring side contracts because the distance between the front frame 3 and the rear frame 9 becomes smaller.
- the steering hydraulic cylinder 22R on the outer wheel side expands because the distance between the front frame 3 and the rear frame 9 increases.
- the electric motors M A and M C and the electric motors M B and M D are respectively set to the outer radius Rout. Are rotated at a rotational speed with a difference in rotation between the inner and outer rings so that the vehicle travels on a track having a radius Rin and an inner radius Rin. If the distance L F between the central axis and the center of the front axle 4 of the connecting shaft 19 and the distance L R between the center axis of the center of the rear axle 9 of the connecting shaft 19 are equal, the rear and the rotational speed N A of the front wheels 5A wheels the rotational speed N C of 5C are identical, the rear wheel 5C is turning the upper front wheel 5A same radius Rout.
- the rotational speed N D of the rotational speed N B and the rear wheels 5D of the front wheel 5B are identical, the rear wheel 5D is turning the upper front wheel 5B the same radius Rin.
- the distance L F is Corresponding to the length ratio of the distance L R , the rotation radius of the front wheels 5A, 5B and the rotation radius of the rear wheels 5C, 5D are different.
- the rear wheels 5C and 5D turn on the outer side or the inner side of the rotation radius of the front wheels 5A and 5B.
- FIG. 9 shows an embodiment of a processing flow related to turning of the wheel loader 100 according to the present invention.
- This processing flow is performed by executing a control program of the CPU in the control device 50.
- the wheel loader 100 travels with the same rotational speeds N A to N D of the electric motors M C to M D , and the drive shaft of the engine 8A rotates.
- the operation starts with the steering hydraulic pump 61 being driven. In this case, description will be made assuming that the bending angle ⁇ of the vehicle body 1 is zero.
- step S2 it is determined whether or not the steering operation of the handle 54 has been performed. This determination is made in the control device 50 based on whether or not a steering angle signal is sent from the steering angle detector 55. When the steering wheel 54 is operated and a steering signal is detected, it is determined in step S3 whether or not the steering operation of the steering wheel 54 is continuing.
- Step S3 is a process for determining whether or not information on the steering angle is continuously input from the steering angle detector 55 within a predetermined time. If it is determined in step S3 that the steering angle information is input from the steering angle detector 55 within a predetermined time, it is considered that the handle 54 is being operated, and the process of step S4 is performed. If the information on the steering angle is not input from the steering angle detector 55 within the predetermined time in step S3, it is considered that the steering operation is completed or stopped, and the process of step S7 is performed.
- the controller 50 calculates the rotational speeds N A to N D of the electric motors M A to M D at ⁇ .
- the rotational speed N A ⁇ N D of the electric motors M A ⁇ M D calculates the rotational speed ratio of the electric motors M A ⁇ M D comprising a bending angle ⁇ corresponding to the steering angle, the Calculated by multiplying the ratio of rotation speeds by the rotation speed at that time.
- a control signal is sent to the inverter to rotate the electric motors M A to M D at the calculated rotation speeds N A to N D , respectively.
- step S3 If it is determined in step S3 that the information on the steering angle is input from the steering angle detector 55 within a predetermined time, the process corresponds to the steering angle of the handle 54 in step S11 in parallel with step S4.
- the amount of expansion / contraction of the steering hydraulic cylinders 22L and 22R is calculated.
- step S12 a control signal corresponding to the calculation result is sent to the control valve drive actuator 57 to switch the direction control valve 62 to a position corresponding to the rotational direction of the handle 54, and from the direction control valve 62 to the oil passage 71.
- the flow rate of the pressure oil flowing out to 72 is adjusted.
- the speed at which the steering hydraulic cylinders 22L and 22R are expanded and contracted is the bending of the vehicle body 1 that is bent by the difference in the rotational speed between the front wheels 5A and 5B and the rear wheels 5C and 5D driven by the electric motors M A to M D. Does not precede the speed of. In other words, the bending of the vehicle body 1 is preceded by an operation performed by the difference in the rotational speed between the front wheels 5A and 5B and the rear wheels 5C and 5D driven by the electric motors M A to M D. That is, the expansion and contraction of the steering hydraulic cylinders 22L and 22R is performed at a speed that follows the bending of the front frame 3 and the rear frame 9. The calculation of the control device 50 in step S11 is performed so as to meet such conditions.
- step S4 and step S11 are shown to be processed in parallel, but this is for convenience of explanation, and in actuality, step S4 and step S11 are processed serially. The In that case, it does not matter which step precedes.
- step S6 it is determined whether or not the front wheels 5A, 5B and the rear wheels 5C, 5D have respectively reached the rotational speeds N A to N D calculated by calculation.
- control device 50 the actual rotational speeds of front wheels 5A and 5B and rear wheels 5C and 5D sent from rotational speed detectors 56A to 56D are compared with rotational speeds N A to N D calculated by calculation. Is done. If the actual rotational speeds of the front wheels 5A and 5B and the rear wheels 5C and 5D have not reached the rotational speeds N A to N D calculated by the calculation, the process returns to step S3, and the electric motors M A to to drive the M D. If it is determined that the front wheels 5A and 5B and the rear wheels 5C and 5D have reached the rotational speeds N A to N D calculated by the calculation, the process of step S7 is performed.
- step S7 the bending angle ⁇ between the front frame 3 and the rear frame 9 reaches the bending angle ⁇ corresponding to the steering operation angle of the handle 54 as shown in FIG. 7, and as shown in FIG. In this state, the vehicle moves to a turn on a track having a radius corresponding to the bending angle ⁇ .
- the control device 50 calculates the ratio of the rotational speeds N A to N D of the electric motors M A to M D with the difference between the inner and outer ring rotations corresponding to the steering angle of the handle 54, and the calculation results by multiplying the rotational speed at that time and calculates the rotational speed N a ⁇ N D of the electric motors M a ⁇ M D.
- step S8 the electric motors M A to M D are rotated by the calculated N A to N D.
- step S9 it is determined whether or not the front wheels 5A and 5B and the rear wheels 5C and 5D have reached the rotational speeds N A to N D , respectively. Also in this case, as in the processing in step S6, the control device 50 calculates the actual rotational speeds of the front wheels 5A and 5B and the rear wheels 5C and 5D sent from the rotational speed detectors 56A to 56D by calculation. The rotation speeds N A to N D are compared. If the front wheels 5A and 5B and the rear wheels 5C and 5D have not reached the rotational speeds N A to N D , the process returns to step S3, and the electric motors M A to M D are continuously driven. If it is determined that the front wheels 5A and 5B and the rear wheels 5C and 5D have reached the rotational speeds N A to N D , the process returns to step S2.
- step S9 when it is determined that the front wheels 5A and 5B and the rear wheels 5C and 5D have reached the rotational speeds N A to N D , respectively, the wheel loader 100 operates the handle 54 as shown in FIG. The vehicle is turning on a track having a radius corresponding to the above operation. By repeating steps S2 to S9, the wheel loader 100 can travel while arbitrarily changing the direction.
- the vehicle body 1 is converted by controlling the rotational speeds N A to N D of the traveling electric motors M A to M D mounted corresponding to the front wheels 5A, 5B and the rear wheels 5C, 5D. Done. For this reason, the large hydraulic device required when the vehicle body is converted by the hydraulic cylinder is unnecessary, and the size of the wheel loader can be reduced. In addition, power consumption is reduced, which is desirable for the environment.
- the conversion of the vehicle body 1 is performed by controlling the rotational speeds N A to N D of the electric motors M A to M D for traveling, and is thus performed at a very high speed. .
- the delay of the response of the spool of the hydraulic operation valve is accumulated, causing a shift in the position of the knob that serves as a guide for the rotation angle provided on the handle.
- a knob shift can be prevented.
- the speed of the turning operation when turning the vehicle body can be adjusted by programming in association with the traveling speed. For this reason, even during high-speed traveling, it is possible to control the speed command value so that it is gently switched, and it is easy to prevent the wheel loader from overturning.
- Steering hydraulic cylinders 22L and 22R are provided as a support for conversion between the front frame 3 and the rear frame 9 separately from the conversion operation by the rotational speed control of the electric motors M A to M D. Therefore, even if an external force is applied to the front wheels 5A, 5B and the rear wheels 5C, 5D during traveling, the steering hydraulic cylinders 22L and 22R can prevent or alleviate slipping of the vehicle body 1 and the like.
- the embodiment of the wheel loader of the present invention includes steering hydraulic cylinders 22L and 22R for turning. Therefore, even if an abnormality occurs in the control of the traveling electric motors M A to M D , the conversion of the vehicle body 1 is completed. Therefore, high reliability and safety that cannot be obtained by the conventional technology can be obtained.
- Relief valve 63 with anti-voids between oil passages 71 and 72 and tank 66 for supplying and discharging pressure oil from steering hydraulic pump 61 to the bottom chamber and rod chamber of steering hydraulic cylinders 22L and 22R, 64 was installed. For this reason, even when the expansion and contraction of the steering hydraulic cylinders 22L and 22R follows the bending of the front frame 3 and the rear frame 9, when the steering hydraulic cylinders 22L and 22R become negative pressure, The return oil can be filled into the tube.
- the hybrid wheel loader shown as one embodiment of the wheel loader according to the present invention can be modified or applied as follows.
- the wheel loader is provided with the steering hydraulic cylinders 22L and 22R in order to ensure reliability.
- the steering hydraulic cylinders 22L and 22R are not necessarily provided.
- the working device is a bucket, other working devices such as a snow removal device can be equipped.
- the wheel loader has been described as a hybrid type, it can also be an all-electric type.
- the front wheel and the rear wheel are a pair of left and right, either or both of them can be a plurality of pairs, and can be applied to all wheel loaders in which the vehicle body bends.
- the bending angle ⁇ of the front frame 3 and the rear frame 9 is controlled in place of the method of controlling the bending angle ⁇ when turning the vehicle body 1 based on the rotational speeds of the front wheels 5A, 5B and the rear wheels 5C, 5D.
- a detector for detecting ⁇ may be attached, and the detection may be performed based on the detection signal of the bending angle ⁇ .
- the wheel loader according to the present invention can be variously modified and configured within the scope of the invention.
- the front frame and the rear frame are connected so as to be steerable at the connecting portion.
- a pair of rear wheel electric motors for driving the steering wheel and a pair of the rear frame so that the front frame and the rear frame rotate in opposite directions around the coupling portion during the steering operation.
- the front wheel electric motor and the pair of rear wheel electric motors are driven with a speed difference corresponding to the steering angle, with the speed relationship between the inner ring sides and the speed relationship between the outer wheel sides reversed.
- the pair of front wheel electric motors and the pair of rear wheel electric motors are steered to the outer wheel side and the inner wheel side, respectively. What is necessary is just to be equipped with the turning traveling control means which drives so that the speed difference of the inner and outer wheels corresponding to the angle is attached.
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Abstract
Description
上記のホイールローダでは、エンジンに発電機を連結し、エンジンの駆動軸の回転により発電機を駆動する。そして、発電機からの電力を各電動モータに供給して、前輪および後輪を駆動する。また、ホイールローダでは、旋回走行する際に、前フレームおよび後フレームを屈曲し、車体を換向するが、この車体の換向は、操舵操作に伴って伸縮するステアリング用油圧シリンダによってなされる(例えば、特許文献1参照)。
本発明の第2の態様によると、第1の態様のホイールローダにおいて、さらに、それぞれ、前フレームと後フレームとに連結され、操舵操作に連動する伸縮動作により車体を屈曲する一対のステアリング油圧シリンダを有することが好ましい。
本発明の第3の態様によると、第2の態様のホイールローダにおいて、一対のステアリング油圧シリンダは、換向制御部により駆動される電動モータの速度差によって屈曲される車体の換向動作に追随して伸縮動作することが好ましい。
本発明の第4の態様によると、第3の態様のホイールローダにおいて、さらに、一対のステアリング油圧シリンダの各々のボトム室およびロッド室に接続されたアンチボイドバルブを有することが好ましい。
本発明の第5の態様によると、第1乃至第4のいずれかの態様のホイールローダにおいて、連結部は、一対の前輪が取り付けられた前車軸と一対の後輪が取り付けられた後車軸との距離が等しい中間位置に位置していることが好ましい。
本発明の第6の態様によると、第5の態様のホイールローダにおいて、換向制御部は、内輪側の前輪を駆動する前輪用電動モータと、外輪側の後輪を駆動する後輪用電動モータとを同一の回転数で駆動させ、外輪側の前輪を駆動する前輪用電動モータと、内輪側の後輪を駆動する後輪用電動モータとを同一の回転数で駆動させることが好ましい。
本発明の第7の態様によると、第5または第6のホイールローダにおいて、旋回走行制御部は、内輪側の前輪を駆動する前輪用電動モータと、内輪側の後輪を駆動する後輪用電動モータとを同一の回転数で駆動させ、外輪側の前輪を駆動する前輪用電動モータと、外輪側の後輪を駆動する後輪用電動モータとを同一の回転数で駆動させることが好ましい。
図1はハイブリッドホイールローダの外観斜視図であり、図2は、図1に図示されたハイブリッドホイールローダの上面図であり、図3は、図2に図示されたホイールローダが屈曲された状態の上面図であり、図4は図1に図示されたハイブリッドホイールローダの側面図である。但し、図2~図4では、図1に図示された作業装置(バケット)は、図示が省略されている。
前部車体2は、ハイブリッドホイールローダ100の前側に配置されており、略箱状に形成された前フレーム3と、この前フレーム3の下側に設けられた前車軸4と、この前車軸4の左、右両端に設けられた前輪5A、5Bと、前フレーム3の前側に俯仰動可能に取付けられた作業装置6とを備えている。
後フレーム9は、エンジン、電動/発電機および油圧ポンプ等の駆動源8が収容された収容枠部9Aと、この収容枠部9Aの前側に設けられた結合部9Bとによって構成されている。電動/発電機および油圧ポンプについては後述する。
これにより、結合フレーム18は、屈曲軸Zを中心にして前フレーム3と後フレーム9とを、図3に図示されるように、左右方向に屈曲可能に連結している。また、結合フレーム18の結合軸20は、軸受(図示せず)によってロール軸Oを中心に回転可能に軸支されている。このように、結合フレーム18は、前フレーム3と後フレーム9とを相対ロール運動可能に連結している。
先ず、電気回路について説明する。上述した如く、前フレーム3と後フレーム9は、連結軸19を中心として回動可能に連結されている。前フレーム3には、一対の電動モータMAおよびMBが前車軸4を介して取付けられている。後フレーム9には、一対の電動モータMCおよびMDが後車軸10を介して取付けられている。
各電動モータMA~MDは、電源制御部51からの制御信号によって回転駆動される。
ステアリング用油圧シリンダ22Lおよび22Rには、ステアリング油圧用ポンプ61から吐出された圧油が方向制御弁62を介して給油される。また、ステアリング用油圧シリンダ22Lおよび22Rから排出された排油は、アンチボイド付リリーフバルブ(アンチボイドバルブ)63、64を介してタンク66に戻される。
図6は、ハンドル54を操作する前の状態を示す模式的な平面図である。この状態では、前フレーム3と後フレーム9の中心軸は一致し、連結軸19の中心軸を通る1つの直線上に位置する。この状態では、前フレーム3に取付けられた電動モータMA、MBおよび後フレーム9に取付けられた電動モータMC、MDは、それぞれ、対応する各前輪5A、5B、後輪5C、5Dを同一の回転数NA~NDで回転している。また、ステアリング油圧シリンダ22Lおよび22Rのロッドは、同一の長さに引き出されている。
一方、後フレーム9側においては、外輪となる電動モータMC(後輪5Cを駆動)の回転数NCは内輪となる電動モータMD(後輪5Dを駆動)の回転数NDより小さい。
車体1が屈曲されるに伴い、内輪側となるステアリング油圧シリンダ22Lは、前フレーム3と後フレーム9との距離が小さくなるため縮退する。また、外輪側となるステアリング油圧シリンダ22Rは、前フレーム3と後フレーム9との距離が大きくなるため伸張する。
連結軸19の中心と前車軸4の中心軸との距離LFと連結軸19の中心と後車軸9の中心軸との距離LRとが等しい場合、前輪5Aの回転数NAと後輪5Cの回転数NCとは同一であり、後輪5Cは前輪5Aと同一半径Rout上を旋回走行する。前輪5Bの回転数NBと後輪5Dの回転数NDとは同一であり、後輪5Dは前輪5Bと同一半径Rin上を旋回走行する。上述したように、連結軸19の中心と前車軸4の中心軸との距離LFと連結軸19の中心と後車軸9の中心軸との距離LRとが異なる場合は、距離LFと距離LRの長さの比に対応して、前輪5A、5Bの回転半径と後輪5C、5Dの回転半径とは異なるものとなる。その結果、後輪5C、5Dは前輪5A、5Bの回転半径の外側または内側を旋回走行する。
次に、本発明に係るホイールローダ100の動作について説明する。
旋回動作の処理フローは、ステップS1に示すように、ホイールローダ100が、電動モータMC~MDの各回転数NA~NDが同一で走行し、エンジン8Aの駆動軸が回転してステアリング油圧用ポンプ61が駆動された状態でスタートする。この場合、車体1の屈曲角度θはゼロであるものとして説明する。
(1)車体1の換向は、前輪5A、5B、後輪5C、5Dの各動輪に対応して装着した走行用電動モータMA~MDの回転数NA~NDを制御して行われる。このため、車体の換向を油圧シリンダで行う場合に必要とされる大きな油圧装置は不要となりホイールローダのサイズを小型化することができる。また、消費電力が小さくなり、環境に対しても望ましいものとなる。
(2)上記(1)に記載した通り、車体1の換向は、走行用電動モータMA~MDの回転数NA~NDを制御して行われるため、極めて高速に遂行される。従来の油圧駆動のみによる換向では油圧操作弁のスプールの応答遅れが蓄積されることにより、ハンドルに設けられた回転角度の目安とするためのノブの位置にズレ(ノブズレ)が生じ、ハンドル操作に支障が生じることがあるが、本発明の実施形態では、このようなノブズレを防止することが可能となる。
(3)加えて、車体の換向を行う際の換向動作の速度は、走行速度に関連付けてプログラミングにより調整をすることが可能となる。このため、高速走行時においても、緩やかに換向するように速度指令値を抑えた制御とすることができ、ホイールローダの横転を防ぐようにすることが容易となる。
(5)上記(4)に記載した如く、本発明のホイールローダにおける実施形態では、換向用としてのステアリング油圧シリンダ22Lおよび22Rを備えている。このため、万が一、走行用電動モータMA~MDの制御に異常が生じたとしても、車体1の換向は完遂される。よって、従来技術では得ることができない、高い信頼性と安全性を得ることができる。
(1)上記実施形態では、信頼性を確保するために、ステアリング油圧シリンダ22Lおよび22Rを備えたホイールローダとした。しかし、必ずしも、ステアリング油圧シリンダ22Lおよび22Rを備える必要はない。
(2)作業装置をバケットとしたが、除雪装置等、他の作業装置を装備することができる。
(3)ホイールローダをハイブリッド式で説明したが、全電動式とすることも可能である。
(4)前輪および後輪をそれぞれ左右一対としたが、いずれか、または両方を複数対とすることも可能であり、車体が屈曲するホイールローダのすべてに適用することができる。
(5)車体1を換向する際の屈曲角θの制御を、前輪5A、5Bと後輪5C、5Dの回転数に基づいて行う方法に代えて、前フレーム3と後フレーム9の屈曲角θを検出する検出器を装着し、屈曲角θの検出信号に基づいて行うようにしてもよい。
日本国特許出願2010年第121390号(2010年5月27日出願)
Claims (7)
- 前フレームと後フレームとが連結部において操舵可能に連結された車体と、
前記連結部を挟んで、前記前フレームの車軸に取り付けられた少なくとも一対の前輪および前記後フレームの車軸に取り付けられた少なくとも一対の後輪と、
前記一対の前輪を駆動する一対の前輪用電動モータおよび前記一対の後輪を駆動する一対の後輪用電動モータと、
操舵操作を行っている間は、前記前フレームと前記後フレームとが前記結合部を中心として相互に逆方向に回動するように、前記一対の前輪用電動モータと前記一対の後輪用電動モータを、内輪側同士における速度の大小関係と外輪側同士の速度の大小関係が逆で、かつ、操舵角度に対応する速度差で駆動して前記車体を屈曲する換向制御部と、
操舵操作が終了したと判断されると、前記一対の前輪用電動モータおよび前記一対の後輪用電動モータを駆動して、外輪側の前輪用電動モータの速度差と内輪側の前輪用電動モータの速度差とに、操舵角度に対応する内外輪の速度差が付くようにし、外輪側の後輪用電動モータの速度差と内輪側の後輪用電動モータの速度差とに、操舵角度に対応する内外輪の速度差が付くようにする旋回走行制御部と、
を備えるホイールローダ。 - 請求項1に記載のホイールローダにおいて、さらに、それぞれ、前記前フレームと前記後フレームとに連結され、操舵操作に連動する伸縮動作により前記車体を屈曲する一対のステアリング油圧シリンダを有するホイールローダ。
- 請求項2に記載のホイールローダにおいて、前記一対のステアリング油圧シリンダは、前記換向制御部により駆動される前記電動モータの速度差によって屈曲される前記車体の換向動作に追随して伸縮動作するホイールローダ。
- 請求項3に記載のホイールローダにおいて、さらに、前記一対のステアリング油圧シリンダの各々のボトム室およびロッド室に接続されたアンチボイドバルブを有するホイールローダ。
- 請求項1乃至請求項4のいずれか1項に記載のホイールローダにおいて、前記連結部は、前記一対の前輪が取り付けられた前車軸と前記一対の後輪が取り付けられた後車軸との距離が等しい中間位置に位置しているホイールローダ。
- 請求項5に記載のホイールローダにおいて、
前記換向制御部は、内輪側の前記前輪を駆動する前記前輪用電動モータと、外輪側の前記後輪を駆動する前記後輪用電動モータとを同一の回転数で駆動させ、外輪側の前記前輪を駆動する前記前輪用電動モータと、内輪側の前記後輪を駆動する前記後輪用電動モータとを同一の回転数で駆動させるホイールローダ。 - 請求項5または請求項6に記載のホイールローダにおいて、
前記旋回走行制御部は、内輪側の前記前輪を駆動する前記前輪用電動モータと、内輪側の前記後輪を駆動する前記後輪用電動モータとを同一の回転数で駆動させ、外輪側の前記前輪を駆動する前記前輪用電動モータと、外輪側の前記後輪を駆動する前記後輪用電動モータとを同一の回転数で駆動させるホイールローダ。
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EP11786766.3A EP2578472A1 (en) | 2010-05-27 | 2011-05-27 | Wheel loader |
CN2011800263887A CN102917942A (zh) | 2010-05-27 | 2011-05-27 | 轮式装载机 |
KR1020127030838A KR20130082077A (ko) | 2010-05-27 | 2011-05-27 | 휠 로더 |
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US20130068544A1 (en) | 2013-03-21 |
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JP2011245988A (ja) | 2011-12-08 |
KR20130082077A (ko) | 2013-07-18 |
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