WO2011007403A1

WO2011007403A1 - Electromagnetic converter

Info

Publication number: WO2011007403A1
Application number: PCT/JP2009/005701
Authority: WO
Inventors: 吉田俊治
Original assignee: 三菱電機エンジニアリング株式会社
Priority date: 2009-07-13
Filing date: 2009-10-28
Publication date: 2011-01-20
Also published as: JP2011023810A; CN102067630B; KR20110015015A; CN102067630A; KR101064071B1; JP4545222B1

Abstract

An electromagnetic converter (10) comprising: a magnetic circuit formed from a permanent magnet (13), a lower frame (12) which secures one of the magnetic pole surfaces of the permanent magnet (13), an upper frame (11) on which an opening (11a) is formed over the other of the magnetic pole sides, and a plate (14) which is secured to the other of the magnetic pole surfaces; and a vibrating plate (15) on which longitudinal direction side surfaces (15b, 15c) and top surface (15a), a voice coil pattern (15g) is arranged. The periphery of the top surface (15a) of the vibrating plate (15) is joined by an upper gasket (16) to the periphery of the opening (11a) of the upper frame (11). Further, a flange part (15f), which is on the periphery of the tip of the four side surfaces of the vibrating plate (15), is joined by a lower gasket (18) to the inner surface of the upper frame (11), that is, the interior of the magnetic circuit.

Description

Electromagnetic transducer

The present invention relates to an electromagnetic transducer that reproduces sound from an audio signal by combining a permanent magnet and a diaphragm.

As a conventional speaker having a configuration in which a diaphragm and a voice coil pattern are integrated, for example, there is a flat acoustic transducer of Patent Document 1 and a speaker of Patent Document 2.
In the flat acoustic transducer of Patent Document 1, a spiral voice coil pattern is formed on a sheet of a thermosetting resin polyimide, a thermoplastic resin polyethylene terephthalate (PET), or a liquid crystal polymer, and both ends are bent. The diaphragm has a U-shaped cross section. The top surface of the diaphragm and the frame are joined by elastic edges, and the voice coil patterns on both ends of the diaphragm are held so as to come to the magnetic flux generating portion of the magnetic circuit. For this reason, even if the amplitude of the diaphragm increases, the vertical displacement width of the voice coil pattern can be accommodated in the magnetic flux generating portion.

However, this diaphragm has a problem that it is low in rigidity because both ends in the longitudinal direction are bent and both ends in the short direction are not bent, and abnormal noise is likely to occur due to unnecessary resonance caused by vibration. It was. Furthermore, since a support system such as an edge for fixing the diaphragm to the frame can be joined only to the top surface of the diaphragm, piston vibration is disturbed at a large amplitude, and a magnetic gap defect due to rolling is likely to occur.

In contrast, the speaker of Patent Document 2 is formed by forming a voice coil pattern in advance on a thermosetting resin sheet such as a polyimide sheet or a prepreg of a laminated sheet made of a glass resin and an epoxy resin, and then heat-molding the sheet U. It has a letter-shaped dome-shaped diaphragm. The entire periphery of the diaphragm and the frame are joined together with an edge, and a support plate is fixed inside the diaphragm, and the support plate is joined to a damper on the frame side. For this reason, rigidity can be improved by making a diaphragm into a dome shape, and the support structure of a diaphragm can be made partially but double.

JP 2008-113368 A JP 2000-102094 A

Since the conventional electromagnetic transducer is configured as described above, in the case of the configuration of Patent Document 1, as described above, abnormal noise is generated due to low rigidity of the diaphragm, and magnetic gap failure is generated due to disturbance of piston vibration. There was a problem.
On the other hand, in the configuration of Patent Document 2, the problem of insufficient rigidity of the diaphragm can be solved, but the problem that the piston vibration is disturbed because the damper can be provided only partially can be solved. There wasn't.

Furthermore, in the case of the configuration of Patent Document 2, the magnetic circuit has to be divided in order to fix the damper to the frame, resulting in an increase in the number of parts. Further, when the magnetic circuit is divided and arranged, the magnetic flux density is uneven or the magnetic flux density is lowered.

Also, in order to obtain a three-dimensional diaphragm having the shape of Patent Document 2 using a thermosetting resin sheet, the thermosetting resin sheet on which the voice coil pattern is formed is molded into a three-dimensional structure and then cured by heat treatment. However, in order to obtain a three-dimensional diaphragm using a thermoplastic resin sheet, it is necessary to stretch the thermoplastic resin sheet on which the voice coil pattern is formed by drawing by hot pressing to obtain a three-dimensional shape. At this time, since the elongation rate of the thermoplastic resin sheet and the elongation rate of the voice coil pattern formed on the sheet are different, there is a problem that the coil and the sheet are broken when the drawing is performed. Furthermore, there is a problem that the cost of the thermosetting resin is higher than that of the thermoplastic resin.

The present invention has been made to solve the above-described problems, and an object of the present invention is to obtain an electromagnetic transducer having excellent performance by causing a diaphragm to vibrate with a double support structure having a small number of parts. And

The electromagnetic transducer according to the present invention comprises a magnetic circuit comprising a permanent magnet, a frame in which one magnetic pole surface of the permanent magnet is fixed and the other magnetic pole side is open, and a plate fixed to the other magnetic pole surface, and a plate. A vibration plate having a top surface at a covering position and four side surfaces formed between the plate and the frame opening, and having a voice coil pattern formed on one or both surfaces. The diaphragm is joined to the top peripheral edge of the plate and the peripheral edge of the frame opening, and joined to the first support portion that holds the diaphragm in a displaceable manner, the peripheral edge of the side surface of the diaphragm, and the inner peripheral surface of the frame. And a second support part that holds the slidable member freely.

According to this invention, the periphery of the top surface of the diaphragm is joined to the periphery of the frame opening, and the edge on the side surface side is joined to the inner periphery of the frame. The piston can be vibrated and an electromagnetic transducer with excellent performance can be obtained.

It is a disassembled perspective view which shows the structure of the electromagnetic transducer which concerns on Embodiment 1 of this invention. 2 is a cross-sectional view of the electromagnetic transducer according to Embodiment 1. FIG. FIG. 5 is a cross-sectional view for explaining an assembly method for the electromagnetic transducer according to the first embodiment. 3 is a perspective view showing a configuration of a reinforcing structure provided on a diaphragm of the electromagnetic transducer according to Embodiment 1. FIG.

Hereinafter, in order to explain the present invention in more detail, modes for carrying out the present invention will be described with reference to the accompanying drawings.
Embodiment 1 FIG.
FIG. 1 is an exploded perspective view showing the configuration of an electromagnetic transducer 10 according to Embodiment 1 of the present invention, and a cross-sectional view thereof is shown in FIG. The electromagnetic transducer 10 shown in the figure includes a magnetic circuit composed of an upper frame 11, a lower frame 12, a permanent magnet 13 and a plate 14, a diaphragm 15, and an upper gasket for holding the diaphragm 15 on the upper side of the magnetic circuit. 16 and an edge 17 and a second support portion including a lower gasket 18 and a damper 19 for holding the diaphragm 15 inside the magnetic circuit. In the first embodiment, the upper and lower sides are distinguished for the sake of explanation, but in practice, any surface may be on the upper side.

The lower frame 12 fixes one magnetic pole surface of the permanent magnet 13, and the upper frame 11 covers the lower frame 12 together with the permanent magnet 13, and is opened at substantially the same height as the other magnetic pole surface of the permanent magnet 13. 11a. A plate 14 is bonded on the other magnetic pole surface of the permanent magnet 13. Therefore, the plate 14 and the opening 11a are at substantially the same height, and the magnetic flux density between the plate 14 and the opening 11a is increased.

For the diaphragm 15, a thermoplastic resin sheet such as PEI (polyetherimide), PEN (polyethylene naphthalate), PET, PEEK (polyetheretherketone) is used. The voice coil pattern 15g is formed by edging the conductor foil at positions corresponding to the top surface 15a and the

side surfaces

15b, 15c in the longitudinal direction on one or both sides of the thermoplastic resin sheet before three-dimensional molding, To make a three-dimensional structure. The rigidity of the diaphragm 15 can be improved by forming the four sides of the diaphragm 15 into the four side surfaces 15b to 15e depending from the top surface 15a by hot press molding. In the illustrated example, the

side surfaces

15b and 15c in the longitudinal direction are formed in a shape that hangs vertically from the top surface 15a, and the

side surfaces

15d and 15e in the short direction are formed in a shape that hangs obliquely from the top surface 15a. Since the

side surfaces

15b and 15c in the longitudinal direction on which the voice coil pattern 15g is formed can be formed without stretching the thermoplastic resin sheet at the time of hot press molding, there is no fear of breakage due to a difference in elongation rate.
Further, a flange portion 15f is formed on the tip side of the side surfaces 15b to 15e. The flange portion 15 f serves as a fixing margin when the diaphragm 15 is bonded to the damper 19.

The periphery of the opening 17 a of the edge 17 is joined to the periphery of the top surface 15 a of the diaphragm 15, and the outer periphery of the edge 17 is joined to the periphery of the opening 16 a of the upper gasket 16. The upper gasket 16 is fixed to the upper surface of the upper frame 11. The upper gasket 16 and the edge 17 serve as a first support portion, and support the diaphragm 15 so as to be vertically movable. Note that the outer peripheral edge of the edge 17 may be directly joined to the upper frame 11 without using the upper gasket 16. In that case, since it is necessary to secure a predetermined distance between the top surface 15a and the plate 14 so that the diaphragm 15 does not collide with the plate 14 when the diaphragm 15 is displaced up and down, for example, a part of the upper surface of the upper frame 11 May be projected upward to align the height, or the outer peripheral edge of the edge 17 may be extended to the upper surface of the upper frame 11.

The peripheral edge of the opening 19a of the damper 19 is joined to the flange 15f at the peripheral edge of the side surface of the diaphragm 15, and the outer periphery of the damper 19 is joined to the peripheral edge of the opening 18a of the lower gasket 18. The lower gasket 18 is fixed to the upper back surface of the upper frame 11, that is, inside the magnetic circuit. The lower gasket 18 and the damper 19 serve as a second support portion, and support the diaphragm 15 so as to be vertically displaced. Note that the outer peripheral edge of the damper 19 may be directly joined to the inside of the upper frame 11 without using the lower gasket 18.

Next, the operation principle of the electromagnetic transducer 10 will be described.
When a current (audio signal) is supplied to the voice coil pattern 15g from the outside, the current flowing through the voice coil pattern 15g and the magnetic flux generated between the opening 11a of the upper frame 11 and the plate 14 are electromagnetically coupled. However, a driving force is generated according to Fleming's law. Due to the generated driving force, the diaphragm 15 causes the piston to vibrate in the vertical direction, thereby generating sound waves. Since the entire circumference of the top surface 15a and the entire circumference of the flange portion 15f of the diaphragm 15 are supported by the first and second support portions so as to be vertically displaceable, piston vibration that moves in parallel up and down may be disturbed even at large amplitudes. Absent. Therefore, the magnetic gap defect due to rolling does not occur. Further, the diaphragm 15 does not collide with the permanent magnet 13 and the plate 14, and no hitting sound is generated.

Next, a method for assembling the electromagnetic transducer 10 will be described. FIG. 3 is a cross-sectional view for explaining an assembling method of the electromagnetic transducer 10 according to the first embodiment.
As shown in FIG. 3A, the diaphragm 15, the lower gasket 18, and the damper 19 are first joined to assemble the diaphragm ASSY. Subsequently, an adhesive 20 is applied to the upper back surface of the upper frame 11, and the diaphragm ASSY and the upper frame 11 are bonded using the outer periphery of the lower gasket 18 as a guide. The diaphragm ASSY to which the upper frame 11 is bonded is attached to the jig 21 and fixed in position as shown in FIG.
Subsequently, as shown in FIG. 3B, the upper gasket 16 and the edge 17 are joined to assemble the edge ASSY. The adhesive 22 is applied to the periphery of the opening of the edge 17, and the adhesive 23 is applied to the upper surface of the upper frame 11 to bond the edge ASSY and the diaphragm ASSY.
Subsequently, as shown in FIG. 3 (c), the lower frame 12, the permanent magnet 13 and the plate 14 are bonded to assemble the magnet ASSY, and the upper frame 11 and the lower frame 12 are connected with screws or an adhesive or the like. It joins and the assembly of the electromagnetic transducer 10 is completed.

As described above, according to the first embodiment, the electromagnetic transducer 10 includes the permanent magnet 13, the lower frame 12 that fixes one magnetic pole surface of the permanent magnet 13, and the upper frame in which the opening 11a is formed on the other magnetic pole side. 11 and the magnetic circuit composed of the plate 14 fixed to the other magnetic pole surface, the top surface 15a at a position covering the plate 14, and the plate 14 and the upper frame 11 formed from the top surface 15a toward the permanent magnet 13 The diaphragm 15 having four side surfaces 15b to 15e positioned between the openings 11a and having the voice coil pattern 15g formed thereon, the upper gasket 16 adhered to the periphery of the opening 11a of the upper frame 11, and the top surface of the diaphragm 15 An edge 17 that is joined to the peripheral edge of 15a and the peripheral edge of the opening 16a of the upper gasket 16 to hold the diaphragm 15 in a displaceable manner, and an inner peripheral surface of the upper frame 11 A lower gasket 18 which adheres, joined to the opening 18a peripheral edge of the flange portion 15f and the lower gasket 18 of the diaphragm 15, and configured to include a damper 19 for holding the vibrating plate 15 to be freely displaceable.
For this reason, the vibration plate 15 can be supported by a double support structure having a small number of parts and can be caused to vibrate the piston, thereby preventing abnormal noise. Further, it is not necessary to divide the magnetic circuit as in the conventional case, and the number of parts is not increased and the cost is not increased. Further, since it is not necessary to divide and arrange the magnetic circuit, the magnetic flux density does not vary and the magnetic flux density does not decrease.

Further, according to the first embodiment, the diaphragm 15 has four side surfaces 15b to 15e formed by hot press-molding both side ends in the longitudinal direction and both side ends in the short direction of the thermoplastic resin sheet. The coil pattern 15g is arranged on the side surfaces 15b and 15c and the top surface 15a in the longitudinal direction. For this reason, not a high-cost thermosetting resin but a low-cost thermoplastic resin can be used, and as a result, an inexpensive electromagnetic transducer 10 can be obtained.

Note that a reinforcing structure 15 h for increasing the rigidity of the diaphragm 15 may be formed on the top surface 15 a of the diaphragm 15. FIG. 4 is a perspective view showing a configuration of a reinforcing structure 15h provided on the diaphragm 15 according to the first embodiment. The reinforcing structure 15h may be realized by a rib structure or a concavo-convex structure, and the rib or concavo-convex direction may be the longitudinal direction or the short direction of the diaphragm 15 as shown in FIG. By providing the reinforcing structure 15h on the top surface 15a, the rigidity of the diaphragm 15 can be further improved, and the performance of the electromagnetic transducer 10 can be enhanced.

In the first embodiment, the method of forming the voice coil pattern 15g by edging before the diaphragm 15 is hot press-molded has been described. However, the present invention is not limited to this, and the diaphragm 15 before three-dimensional molding is used. The voice coil pattern 15g may be printed and formed, or the voice coil pattern 15g may be formed by attaching a coil to the diaphragm 15 after three-dimensional molding.

The electromagnetic transducer according to the present invention can be used for an electromagnetic transducer that reproduces sound from an audio signal by combining a permanent magnet and a diaphragm because it can prevent generation of abnormal noise, increase in the number of parts, and decrease in magnetic flux density. Suitable for

Claims

A magnetic circuit comprising a permanent magnet, a frame in which one magnetic pole surface of the permanent magnet is fixed and the other magnetic pole side is open, and a plate fixed to the other magnetic pole surface;
It has a top surface at a position covering the plate, and four side surfaces formed from the top surface toward the permanent magnet and positioned between the plate and the frame opening, and a voice coil pattern is formed on one surface or both surfaces. A diaphragm,
A first support portion that is joined to a peripheral edge of the top surface of the diaphragm and the peripheral edge of the frame opening, and holds the diaphragm movably;
An electromagnetic transducer comprising: a second support part that is joined to a peripheral edge of the side surface of the diaphragm and the inner peripheral surface of the frame, and that holds the diaphragm movably.
The diaphragm has four side surfaces formed by hot press molding both longitudinal ends and both lateral ends of the thermoplastic resin sheet, and the voice coil pattern is arranged on both longitudinal sides and the top surface. The electromagnetic transducer according to claim 1, wherein
2. The electromagnetic transducer according to claim 1, wherein the diaphragm has a reinforcing rib structure or an uneven structure on the top surface.