WO2011000331A1 - Health pad with far infrared mineral powder and manufacturing method thereof - Google Patents
Health pad with far infrared mineral powder and manufacturing method thereof Download PDFInfo
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- WO2011000331A1 WO2011000331A1 PCT/CN2010/074942 CN2010074942W WO2011000331A1 WO 2011000331 A1 WO2011000331 A1 WO 2011000331A1 CN 2010074942 W CN2010074942 W CN 2010074942W WO 2011000331 A1 WO2011000331 A1 WO 2011000331A1
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- Prior art keywords
- ore powder
- area
- heat sealing
- filled
- far
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- 239000000843 powder Substances 0.000 title claims abstract description 57
- 230000036541 health Effects 0.000 title claims abstract description 27
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 10
- 229910052500 inorganic mineral Inorganic materials 0.000 title abstract 2
- 239000011707 mineral Substances 0.000 title abstract 2
- 238000007789 sealing Methods 0.000 claims abstract description 61
- 239000000945 filler Substances 0.000 claims abstract description 25
- 238000004049 embossing Methods 0.000 claims description 29
- 239000002649 leather substitute Substances 0.000 claims description 23
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 23
- 239000007788 liquid Substances 0.000 claims description 17
- 239000000203 mixture Substances 0.000 claims description 15
- 238000002347 injection Methods 0.000 claims description 12
- 239000007924 injection Substances 0.000 claims description 12
- 238000011049 filling Methods 0.000 claims description 10
- 239000012535 impurity Substances 0.000 claims description 4
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N iron oxide Inorganic materials [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 claims description 4
- 235000013980 iron oxide Nutrition 0.000 claims description 4
- VBMVTYDPPZVILR-UHFFFAOYSA-N iron(2+);oxygen(2-) Chemical class [O-2].[Fe+2] VBMVTYDPPZVILR-UHFFFAOYSA-N 0.000 claims description 4
- 238000001035 drying Methods 0.000 claims description 3
- 238000002156 mixing Methods 0.000 claims description 3
- 239000000243 solution Substances 0.000 description 19
- 230000000694 effects Effects 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 238000010025 steaming Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 241001502129 Mullus Species 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000036449 good health Effects 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 239000010977 jade Substances 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 229910052613 tourmaline Inorganic materials 0.000 description 1
- 239000011032 tourmaline Substances 0.000 description 1
- 229940070527 tourmaline Drugs 0.000 description 1
- 229910052902 vermiculite Inorganic materials 0.000 description 1
- 235000019354 vermiculite Nutrition 0.000 description 1
- 239000010455 vermiculite Substances 0.000 description 1
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Classifications
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61N—ELECTROTHERAPY; MAGNETOTHERAPY; RADIATION THERAPY; ULTRASOUND THERAPY
- A61N5/00—Radiation therapy
- A61N5/06—Radiation therapy using light
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61N—ELECTROTHERAPY; MAGNETOTHERAPY; RADIATION THERAPY; ULTRASOUND THERAPY
- A61N5/00—Radiation therapy
- A61N5/06—Radiation therapy using light
- A61N2005/0635—Radiation therapy using light characterised by the body area to be irradiated
- A61N2005/0643—Applicators, probes irradiating specific body areas in close proximity
- A61N2005/0645—Applicators worn by the patient
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61N—ELECTROTHERAPY; MAGNETOTHERAPY; RADIATION THERAPY; ULTRASOUND THERAPY
- A61N5/00—Radiation therapy
- A61N5/06—Radiation therapy using light
- A61N2005/0658—Radiation therapy using light characterised by the wavelength of light used
- A61N2005/0659—Radiation therapy using light characterised by the wavelength of light used infrared
- A61N2005/066—Radiation therapy using light characterised by the wavelength of light used infrared far infrared
Definitions
- the area occupied by the filler 1 is 90% to 97% of the area enclosed by the edge-sealing zone 6.
- Step 2 the first needle 32 is inserted into the space to be filled of the pattern area 8 from one side, and the second needle 33 is inserted into the space to be filled of the pattern area 8 from the other side, and the first needle 32 is connected to the liquid injection tube 31. a second needle 33 connected to the exhaust pipe 30;
- step 5 the filled pad 34 is placed in a drying chamber maintained at a temperature of 50 to 60 degrees Celsius until the water in the mixture of ore powder and water is completely evaporated from the artificial leather sheet, and only the pad 34 is left. A large amount of far infrared ray filling material 1 is released, that is, the manufacturing process is completed.
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- Health & Medical Sciences (AREA)
- Engineering & Computer Science (AREA)
- Biomedical Technology (AREA)
- Pathology (AREA)
- Nuclear Medicine, Radiotherapy & Molecular Imaging (AREA)
- Radiology & Medical Imaging (AREA)
- Life Sciences & Earth Sciences (AREA)
- Animal Behavior & Ethology (AREA)
- General Health & Medical Sciences (AREA)
- Public Health (AREA)
- Veterinary Medicine (AREA)
- Radiation-Therapy Devices (AREA)
- Thermotherapy And Cooling Therapy Devices (AREA)
Abstract
A health pad with far infrared mineral powder and a manufacturing method thereof are provided. The health pad comprises a PVC sheet and a leatherette sheet which are overlapped vertically. The PVC sheet and the leatherette sheet form an edge sealing area (6) whose edge is heat sealed by a high-frequency heat sealing machine, and fillers emitting a large amount of far infrared rays are filled between the PVC sheet and the leatherette sheet.
Description
本发明涉及保健用品,具体的说是一种远红外矿石粉末保健垫及其制作方法。 The invention relates to a health care product, in particular to a far infrared ore powder health care pad and a preparation method thereof.
矿石里可以释放大量的远红外线能量,很多地方都将矿石制成远红外保健用品,但是现有的远红外保健用品大多体积较大,如果体积减小则使用效果明显变差。有些则采用将矿石研磨成粉末再制成远红外保健用品,但粉末状的物质很难定型、处理,很难制成理想的远红外保健用品,而且矿石粉末的用量如果不够就得不到较好的保健效果,更增加了制作工艺的繁琐程度。
A large amount of far-infrared energy can be released from the ore. In many places, ore is made into far-infrared health care products, but most of the existing far-infrared health care products are large in volume, and if the volume is reduced, the use effect is obviously deteriorated. Some use grinding ore into powder to make far-infrared health care products, but powdery substances are difficult to shape and handle. It is difficult to make ideal far-infrared health care products, and if the amount of ore powder is not enough, it will not be obtained. Good health effects increase the complexity of the production process.
针对现有技术中存在的缺陷,本发明的目的在于提供一种远红外矿石粉末保健垫及其制作方法,结构简单,成本低廉,外观美观,填充物所占区域远大于现有的各类远红外产品,使用效果更理想,可以很方便的配合电褥子、电热毯、腰带、坐垫、车座椅垫、枕头、马夹或汗蒸房等其它产品使用。
In view of the defects existing in the prior art, the object of the present invention is to provide a far-infrared ore powder health pad and a manufacturing method thereof, which have the advantages of simple structure, low cost and beautiful appearance, and the area occupied by the filler is much larger than the existing various types. Infrared products, the effect is more ideal, can be easily used with electric tweezers, electric blankets, belts, cushions, car seat cushions, pillows, vests or steaming rooms and other products.
为达到以上目的,本发明采取的技术方案是: In order to achieve the above objectives, the technical solution adopted by the present invention is:
一种远红外矿石粉末保健垫,包括上下叠置的PVC片和人造革片,其特征在于:PVC片和人造革片通过高频热合机热合封边形成封边区6,PVC片和人造革之间填充有释放大量远红外线的填充物1。
A far-infrared ore powder health care mat comprises a PVC sheet and an artificial leather sheet stacked on top of each other, wherein the PVC sheet and the artificial leather sheet are heat-sealed by a high-frequency heat sealing machine to form an edge-sealing zone 6, and the PVC sheet and the artificial leather are filled with A large amount of filler 1 of far infrared rays is released.
在上述技术方案的基础上,封边区6外侧还设有一圈底面设有尼龙搭扣的装饰边2。 On the basis of the above technical solution, the outer side of the edge-sealing zone 6 is further provided with a decorative edge 2 provided with a Velcro on the bottom surface.
在上述技术方案的基础上,在封边区6围起来的区域内,PVC片和人造革通过高频热合机热合压花形成图案区8,所说的图案区8由热合压花和填充物1一起构成具美感的图案,所说的热合压花各自独立互不连接或各热合压花相互连接构成图案的框线线条。
On the basis of the above technical solution, in the area enclosed by the edge-sealing zone 6, the PVC sheet and the artificial leather are heat-bonded by a high-frequency heat sealing machine to form a pattern area 8, which is formed by heat sealing and embossing together with the filler 1. The aesthetically pleasing pattern is formed, and the heat sealing embossings are independently connected to each other or the heat sealing embossing is connected to each other to form a frame line of the pattern.
在上述技术方案的基础上,所说的热合压花至少包括点状热合压花4和/或弧状热合压花5和/或十字星热合压花7和/或与图案的框线线条适配的异形热合压花。
Based on the above technical solution, the heat sealing embossing comprises at least a point heat sealing embossing 4 and/or an arc heat sealing embossing 5 and/or a cross star heat sealing embossing 7 and/or adapting to the line of the pattern. Shaped heat sealing embossing.
在上述技术方案的基础上,所说的由热合压花和填充物1一起构成具美感的图案包括若干相同图案的小块,左右相邻或上下相邻的各小块间设有连通区3。
On the basis of the above technical solution, the aesthetically pleasing pattern formed by the heat sealing embossing and the filler 1 comprises a plurality of small blocks of the same pattern, and the connecting regions 3 are arranged between the left and right adjacent or adjacent small blocks. .
在上述技术方案的基础上,填充物1所占区域为封边区6所围起来的区域的75%~99%。 Based on the above technical solution, the area occupied by the filler 1 is 75% to 99% of the area enclosed by the edge-sealing zone 6.
在上述技术方案的基础上,填充物1所占区域为封边区6所围起来的区域的85%~98%。 Based on the above technical solution, the area occupied by the filler 1 is 85% to 98% of the area enclosed by the edge-sealing zone 6.
在上述技术方案的基础上,填充物1所占区域为封边区6所围起来的区域的90%~97%。 Based on the above technical solution, the area occupied by the filler 1 is 90% to 97% of the area enclosed by the edge-sealing zone 6.
一种权利要求1所述的远红外矿石粉末保健垫的制作方法,其特征在于包括以下步骤: A method for fabricating a far-infrared ore powder health pad according to claim 1, comprising the steps of:
步骤1,将PVC片和人造革片上下叠置,用高频热合机热合封边、压花形成带封边区6、图案区8的垫体34;
Step 1, the PVC sheet and the artificial leather sheet are stacked on top of each other, heat-sealed with a high-frequency heat sealing machine, embossing to form a pad body 34 with the edge banding area 6, the pattern area 8;
步骤2,将第一针头32从一侧插入图案区8的待填充空间内,将第二针头33从另一侧插入图案区8的待填充空间内,第一针头32与注液管31连接,第二针头33与排气管30连接;
Step 2, the first needle 32 is inserted into the space to be filled of the pattern area 8 from one side, and the second needle 33 is inserted into the space to be filled of the pattern area 8 from the other side, and the first needle 32 is connected to the liquid injection tube 31. a second needle 33 connected to the exhaust pipe 30;
步骤3,将矿石研磨成粉末状,再把矿石粉末在1000摄氏度以上的高温内烧,去除掉矿石粉末内的对人体有害的铁氧化物和其他杂质,然后再把经高温处理后的矿石粉末和水按照所需的配比在压力容器22内混合,将注液管31与压力容器22上的出液管29连接,压力容器22上的注气管23通过管道24连接到气泵21,随着气泵21将空气从注气管23注入压力容器22,矿石粉末和水的混合物从出液管29经过第一针头32缓缓注入图案区8的待填充空间内,同时图案区8的待填充空间内原有的空气通过第二针头33缓缓排入大气;
In step 3, the ore is ground into a powder, and the ore powder is fired at a temperature of 1000 ° C or higher to remove iron oxides and other impurities harmful to the human body in the ore powder, and then the ore powder after the high temperature treatment is removed. The water is mixed in the pressure vessel 22 according to the required ratio, and the liquid injection pipe 31 is connected to the liquid discharge pipe 29 on the pressure vessel 22, and the gas injection pipe 23 on the pressure vessel 22 is connected to the air pump 21 through the pipe 24, along with The air pump 21 injects air from the gas injection pipe 23 into the pressure vessel 22, and the mixture of ore powder and water is slowly injected from the liquid discharge pipe 29 through the first needle 32 into the space to be filled of the pattern area 8, while the space of the pattern area 8 to be filled is Some air is slowly discharged into the atmosphere through the second needle 33;
步骤4,从液位计27处随时观察压力容器22内的液位,并适当挤压图案区8的待填充空间确保矿石粉末和水的混合物充满待填充空间,矿石粉末和水的混合物充满待填充空间后拔出针头并封住两个针孔;
Step 4, the liquid level in the pressure vessel 22 is observed from the liquid level gauge 27 at any time, and the space to be filled in the pattern area 8 is appropriately squeezed to ensure that the mixture of the ore powder and the water fills the space to be filled, and the mixture of the ore powder and the water is filled. After filling the space, pull out the needle and seal the two pinholes;
步骤5,将填充完的垫体34放入温度维持在50~60摄氏度的干燥室内,直至矿石粉末和水的混合物中的水份从人造革片处完全蒸发,此时垫体34内只剩下释放大量远红外线的填充物1,即完成制作过程。
In step 5, the filled pad 34 is placed in a drying chamber maintained at a temperature of 50 to 60 degrees Celsius until the water in the mixture of ore powder and water is completely evaporated from the artificial leather sheet, and only the pad 34 is left. A large amount of far infrared ray filling material 1 is released, that is, the manufacturing process is completed.
在上述技术方案的基础上,步骤3中还用搅拌器26随时搅动压力容器22内的矿石粉末和水的混合物,以确保混合均匀,并通过压力计25观察压力容器22内的压力,当压力超过压力容器22的承受极限时,通过安全阀28减压以确保安全。
Based on the above technical solution, in step 3, the mixture of ore powder and water in the pressure vessel 22 is stirred at any time by the agitator 26 to ensure uniform mixing, and the pressure inside the pressure vessel 22 is observed by the pressure gauge 25, when the pressure is applied. When the bearing limit of the pressure vessel 22 is exceeded, the pressure is reduced by the safety valve 28 to ensure safety.
本发明所述的远红外矿石粉末保健垫及其制作方法,结构简单,成本低廉,外观美观,填充物所占区域远大于现有的各类远红外产品,使用效果更理想,可以很方便的配合电褥子、电热毯、腰带、坐垫、车座椅垫、枕头、马夹或汗蒸房等其它产品使用。
The far-infrared ore powder health care pad and the preparation method thereof have the advantages of simple structure, low cost and beautiful appearance, and the area occupied by the filler is much larger than the existing far-infrared products, and the use effect is more ideal and can be convenient. Use with electric tweezers, electric blankets, belts, cushions, car seat cushions, pillows, vests or steaming rooms.
本发明有如下附图:The invention has the following figures:
图1 远红外矿石粉末保健垫的结构示意图Figure 1 Schematic diagram of the structure of far infrared ore powder health pad
图2 向远红外矿石粉末保健垫内注入矿石粉末的流程示意图Figure 2 Schematic diagram of the process of injecting ore powder into the far infrared ore powder health pad
以下结合附图对本发明作进一步详细说明。 The invention will be further described in detail below with reference to the accompanying drawings.
图1为本发明所述的远红外矿石粉末保健垫的结构示意图,包括上下叠置的PVC片和人造革片,PVC片和人造革片通过高频热合机热合封边形成封边区6,PVC片和人造革之间填充有释放大量远红外线的填充物1。所说的可释放大量远红外线的填充物1是先将矿石研磨成粉末状,再把矿石粉末在1000摄氏度以上的高温内烧,去除掉矿石粉末内的对人体有害的铁氧化物和其他杂质,然后再把经高温处理后的矿石粉末填充在两层透明塑料片间。所用的矿石是指麦饭石和/或电气石和/或玉石和/或锗石和/或木鱼石。所说的高频热合机的型号是高频塑料热合机SE-18A或此类热和机械。本产品选用的人造革片应该选用透气性好的人造革。
1 is a schematic structural view of a far-infrared ore powder health care pad according to the present invention, comprising a PVC sheet and an artificial leather sheet stacked on top of each other, and a PVC sheet and an artificial leather sheet are heat-sealed by a high-frequency heat sealing machine to form an edge banding zone 6, a PVC sheet and The artificial leather is filled with a filler 1 which releases a large amount of far infrared rays. The filler 1 capable of releasing a large amount of far-infrared rays first grinds the ore into a powder, and then burns the ore powder at a temperature of 1000 ° C or higher to remove harmful iron oxides and other impurities in the ore powder. Then, the high-temperature treated ore powder is filled between two transparent plastic sheets. The ores used are maifanite and/or tourmaline and/or jade and/or vermiculite and/or mullet. The type of the high frequency heat sealing machine is a high frequency plastic heat sealing machine SE-18A or such heat and machinery. The artificial leather piece selected for this product should be made of artificial leather with good permeability.
在上述技术方案的基础上,封边区6外侧还设有一圈底面设有尼龙搭扣的装饰边2。 On the basis of the above technical solution, the outer side of the edge-sealing zone 6 is further provided with a decorative edge 2 provided with a Velcro on the bottom surface.
在上述技术方案的基础上,在封边区6围起来的区域内,PVC片和人造革通过高频热合机热合压花形成图案区8,所说的图案区8由热合压花和填充物1一起构成具美感的图案,所说的热合压花各自独立互不连接或各热合压花相互连接构成图案的框线线条。所说的高频热合机可采用现有的成品高频热合机,具体热合工艺参数可采用现有技术实现。图案区8的图案除了附图所示的图案以外,其构图、色彩可以根据市场的实际需要任意调整,例如图案可以是汉字(例如:福字、寿字等),可以是花鸟虫鱼,可以是山水风景等。
On the basis of the above technical solution, in the area enclosed by the edge-sealing zone 6, the PVC sheet and the artificial leather are heat-bonded by a high-frequency heat sealing machine to form a pattern area 8, which is formed by heat sealing and embossing together with the filler 1. The aesthetically pleasing pattern is formed, and the heat sealing embossings are independently connected to each other or the heat sealing embossing is connected to each other to form a frame line of the pattern. The high-frequency heat sealing machine can adopt the existing finished high-frequency heat sealing machine, and the specific heat sealing process parameters can be realized by the prior art. The pattern of the pattern area 8 can be arbitrarily adjusted according to the actual needs of the market, in addition to the pattern shown in the drawing. For example, the pattern can be Chinese characters (for example, Fu characters, birthday characters, etc.), and can be flower and bird worms. It is a landscape and so on.
在上述技术方案的基础上,所说的热合压花至少包括点状热合压花4和/或弧状热合压花5和/或十字星热合压花7和/或与图案的框线线条适配的异形热合压花。
Based on the above technical solution, the heat sealing embossing comprises at least a point heat sealing embossing 4 and/or an arc heat sealing embossing 5 and/or a cross star heat sealing embossing 7 and/or adapting to the line of the pattern. Shaped heat sealing embossing.
在上述技术方案的基础上,所说的由热合压花和填充物1一起构成具美感的图案包括若干相同图案的小块,左右相邻或上下相邻的各小块间设有连通区3,连通区3内填充有释放大量远红外线的填充物1。分成若干小块可有效防止填充物在PVC片和人造革片任意流动,既保证了产品的外观美观实用,又确保了产品不易变形,便于使用。
On the basis of the above technical solution, the aesthetically pleasing pattern formed by the heat sealing embossing and the filler 1 comprises a plurality of small blocks of the same pattern, and the connecting regions 3 are arranged between the left and right adjacent or adjacent small blocks. The communication region 3 is filled with a filler 1 that releases a large amount of far infrared rays. Divided into small pieces can effectively prevent the filler from flowing freely on the PVC sheet and the artificial leather sheet, which not only ensures the appearance of the product is beautiful and practical, but also ensures that the product is not easily deformed and is easy to use.
在上述技术方案的基础上,填充物1所占区域为封边区6所围起来的区域的75%~99%。 Based on the above technical solution, the area occupied by the filler 1 is 75% to 99% of the area enclosed by the edge-sealing zone 6.
在上述技术方案的基础上,填充物1所占区域为封边区6所围起来的区域的85%~98%。 Based on the above technical solution, the area occupied by the filler 1 is 85% to 98% of the area enclosed by the edge-sealing zone 6.
在上述技术方案的基础上,填充物1所占区域为封边区6所围起来的区域的90%~97%。 Based on the above technical solution, the area occupied by the filler 1 is 90% to 97% of the area enclosed by the edge-sealing zone 6.
本发明可以直接制作成产品使用,例如直接制作成腰带、坐垫、车座椅垫、枕头、马夹、床垫等产品使用,也可以挂装或粘贴在其它产品上使用,例如挂装或粘贴在汗蒸房的四壁、枕头、电褥子、电热毯上使用,在汗蒸房的6个面都安装上本实用新型所述产品效果更佳。不同产品所使用的填充物的种类、配比、用量均可根据需要任意调整。
The invention can be directly used for product use, for example, directly into a belt, a cushion, a car seat cushion, a pillow, a vest, a mattress, etc., and can also be used for hanging or pasting on other products, such as hanging or pasting. The four walls of the steaming room, pillows, electric tweezers, and electric blankets are used. It is better to install the products described in the utility model on the six sides of the steaming room. The type, ratio and dosage of the fillers used in different products can be adjusted as needed.
本发明还给出了一种上述远红外矿石粉末保健垫的制作方法,其特征在于包括以下步骤: The invention also provides a method for manufacturing the above far infrared ore powder health pad, which comprises the following steps:
步骤1,将PVC片和人造革片上下叠置,用高频热合机热合封边、压花形成带封边区6、图案区8的垫体34;
Step 1, the PVC sheet and the artificial leather sheet are stacked on top of each other, heat-sealed with a high-frequency heat sealing machine, embossing to form a pad body 34 with the edge banding area 6, the pattern area 8;
步骤2,将第一针头32从一侧插入图案区8的待填充空间内,将第二针头33从另一侧插入图案区8的待填充空间内,第一针头32与注液管31连接,第二针头33与排气管30连接;
Step 2, the first needle 32 is inserted into the space to be filled of the pattern area 8 from one side, and the second needle 33 is inserted into the space to be filled of the pattern area 8 from the other side, and the first needle 32 is connected to the liquid injection tube 31. a second needle 33 connected to the exhaust pipe 30;
步骤3,将矿石研磨成粉末状,再把矿石粉末在1000摄氏度以上的高温内烧,去除掉矿石粉末内的对人体有害的铁氧化物和其他杂质,然后再把经高温处理后的矿石粉末和水按照所需的配比在压力容器22内混合,将注液管31与压力容器22上的出液管29连接,压力容器22上的注气管23通过管道24连接到气泵21,随着气泵21将空气从注气管23注入压力容器22,矿石粉末和水的混合物从出液管29经过第一针头32缓缓注入图案区8的待填充空间内,同时图案区8的待填充空间内原有的空气通过第二针头33缓缓排入大气;
In step 3, the ore is ground into a powder, and the ore powder is fired at a temperature of 1000 ° C or higher to remove iron oxides and other impurities harmful to the human body in the ore powder, and then the ore powder after the high temperature treatment is removed. The water is mixed in the pressure vessel 22 according to the required ratio, and the liquid injection pipe 31 is connected to the liquid discharge pipe 29 on the pressure vessel 22, and the gas injection pipe 23 on the pressure vessel 22 is connected to the air pump 21 through the pipe 24, along with The air pump 21 injects air from the gas injection pipe 23 into the pressure vessel 22, and the mixture of ore powder and water is slowly injected from the liquid discharge pipe 29 through the first needle 32 into the space to be filled of the pattern area 8, while the space of the pattern area 8 to be filled is Some air is slowly discharged into the atmosphere through the second needle 33;
步骤4,从液位计27处随时观察压力容器22内的液位,并适当挤压图案区8的待填充空间确保矿石粉末和水的混合物充满待填充空间,矿石粉末和水的混合物充满待填充空间后拔出针头并封住两个针孔;
Step 4, the liquid level in the pressure vessel 22 is observed from the liquid level gauge 27 at any time, and the space to be filled in the pattern area 8 is appropriately squeezed to ensure that the mixture of the ore powder and the water fills the space to be filled, and the mixture of the ore powder and the water is filled. After filling the space, pull out the needle and seal the two pinholes;
步骤5,将填充完的垫体34放入温度维持在50~60摄氏度的干燥室内,直至矿石粉末和水的混合物中的水份从人造革片处完全蒸发,此时垫体34内只剩下释放大量远红外线的填充物1,即完成制作过程。由于水份从人造革片处蒸发,因此本产品应该选用透气性好的人造革。
In step 5, the filled pad 34 is placed in a drying chamber maintained at a temperature of 50 to 60 degrees Celsius until the water in the mixture of ore powder and water is completely evaporated from the artificial leather sheet, and only the pad 34 is left. A large amount of far infrared ray filling material 1 is released, that is, the manufacturing process is completed. Since the water evaporates from the artificial leather sheet, this product should be made of breathable artificial leather.
封住两个针孔后,还可以采用现有技术在封边区6外侧设置一圈底面设有尼龙搭扣的装饰边2。针孔可用502胶水封闭,由于填充物1为矿石粉末,因此用502胶水可以获得很好的密封效果。
After the two pinholes are sealed, a decorative edge 2 provided with a Velcro on the bottom surface of the edge of the edge banding area 6 can also be provided by the prior art. The pinhole can be closed with 502 glue. Since the filler 1 is an ore powder, a good sealing effect can be obtained with the 502 glue.
在上述技术方案的基础上,用高频热合机热合封边时可以先预留出两个缺口不热合,以便第一针头32、第二针头33插入图案区8的待填充空间内,等到填充完毕后再热合。第一针头32、第二针头33可以分别设置在垫体34的左端和右端,或垫体34的对角线两端。如果待填充区域是联通的,可以一次填充完成,如果填充区域是互相独立、不联通的,则需要重复上述填充步骤,直至全部填充完毕。
On the basis of the above technical solution, when the high-frequency heat sealing machine is used for heat sealing, the two notches may be reserved first, so that the first needle 32 and the second needle 33 are inserted into the space to be filled of the pattern area 8 until the filling is completed. After the completion, heat it again. The first needle 32 and the second needle 33 may be respectively disposed at the left and right ends of the pad body 34, or both ends of the diagonal of the pad body 34. If the area to be filled is connected, it can be filled once. If the filled areas are independent of each other and are not connected, the above filling steps need to be repeated until all the filling is completed.
在上述技术方案的基础上,步骤3中还用搅拌器26随时搅动压力容器22内的矿石粉末和水的混合物,以确保混合均匀,并通过压力计25观察压力容器22内的压力,当压力超过压力容器22的承受极限时,通过安全阀28减压以确保安全。压力容器22优选带顶盖的压力容器,打开顶盖可以方便的将矿石粉末和水放入,关闭顶盖并密封后,又能承受填充时的压力。
Based on the above technical solution, in step 3, the mixture of ore powder and water in the pressure vessel 22 is stirred at any time by the agitator 26 to ensure uniform mixing, and the pressure inside the pressure vessel 22 is observed by the pressure gauge 25, when the pressure is applied. When the bearing limit of the pressure vessel 22 is exceeded, the pressure is reduced by the safety valve 28 to ensure safety. The pressure vessel 22 is preferably a pressure vessel with a top cover. The top cover can be easily placed to place the ore powder and water, and the top cover can be closed and sealed to withstand the pressure during filling.
本发明不局限于上述最佳实施方式,任何人应该得知在本发明的启示下作出的结构变化,凡是与本发明具有相同或相近的技术方案,均落入本发明的保护范围之内。
The present invention is not limited to the above-described preferred embodiments, and any one skilled in the art should be aware of the structural changes made in the light of the present invention. Any technical solutions having the same or similar to the present invention fall within the protection scope of the present invention.
Claims (10)
1.
一种远红外矿石粉末保健垫,包括上下叠置的PVC片和人造革片,其特征在于:PVC片和人造革片通过高频热合机热合封边形成封边区(6),PVC片和人造革之间填充有释放大量远红外线的填充物(1)。1.
A far infrared ore powder health care mat comprising a PVC sheet and an artificial leather sheet stacked on top of each other, wherein the PVC sheet and the artificial leather sheet are heat sealed by a high frequency heat sealing machine to form an edge banding zone (6), between the PVC sheet and the artificial leather Filled with a filler (1) that releases a large amount of far infrared rays.
2.
如权利要求1所述的远红外矿石粉末保健垫,其特征在于:封边区(6)外侧还设有一圈底面设有尼龙搭扣的装饰边(2)。2.
The far-infrared ore powder health care pad according to claim 1, characterized in that: the outer side of the edge-sealing zone (6) is further provided with a decorative edge (2) provided with a Velcro on the bottom surface.
3.
如权利要求1所述的远红外矿石粉末保健垫,其特征在于:在封边区(6)围起来的区域内,PVC片和人造革通过高频热合机热合压花形成图案区(8),所说的图案区(8)由热合压花和填充物(1)一起构成具美感的图案,所说的热合压花各自独立互不连接或各热合压花相互连接构成图案的框线线条。3.
The far-infrared ore powder health care pad according to claim 1, wherein in the area enclosed by the edge-sealing area (6), the PVC sheet and the artificial leather are heat-sealed by a high-frequency heat sealing machine to form a pattern area (8). The pattern area (8) is formed by the heat sealing embossing and the filling (1) together to form an aesthetic pattern, and the heat sealing embossings are independently connected to each other or each heat sealing embossing is connected to form a frame line of the pattern.
4.
如权利要求3所述的远红外矿石粉末保健垫,其特征在于:所说的热合压花至少包括点状热合压花(4)和/或弧状热合压花(5)和/或十字星热合压花(7)和/或与图案的框线线条适配的异形热合压花。4.
The far infrared ore powder health care pad according to claim 3, wherein said heat sealing embossing comprises at least a point heat sealing embossing (4) and/or an arc heat sealing embossing (5) and/or a cross star heat sealing. Embossing (7) and/or profiled heat embossing that is adapted to the line of the pattern.
5.
如权利要求3所述的远红外矿石粉末保健垫,其特征在于:所说的由热合压花和填充物(1)一起构成具美感的图案包括若干相同图案的小块,左右相邻或上下相邻的各小块间设有连通区(3)。5.
The far-infrared ore powder health care pad according to claim 3, wherein said aesthetically pleasing pattern formed by heat sealing embossing and filling (1) comprises a plurality of small pieces of the same pattern, adjacent to each other or up and down. A communication zone (3) is provided between adjacent small blocks.
6.
如权利要求1或2或3或4或5所述的远红外矿石粉末保健垫,其特征在于:填充物(1)所占区域为封边区(6)所围起来的区域的75%~99%。6.
The far-infrared ore powder health care pad according to claim 1 or 2 or 3 or 4 or 5, wherein the area occupied by the filler (1) is 75% to 99 of the area enclosed by the edge-sealing area (6). %.
7.
如权利要求6所述的远红外矿石粉末保健垫,其特征在于:填充物(1)所占区域为封边区(6)所围起来的区域的85%~98%。
7. The far-infrared ore powder health care mat according to claim 6, wherein the area occupied by the filler (1) is 85% to 98% of the area surrounded by the edge-sealing area (6).
8.
如权利要求6所述的远红外矿石粉末保健垫,其特征在于:填充物(1)所占区域为封边区(6)所围起来的区域的90%~97%。8.
The far-infrared ore powder health care pad according to claim 6, wherein the area occupied by the filler (1) is 90% to 97% of the area enclosed by the edge-sealing area (6).
9. 一种权利要求1所述的远红外矿石粉末保健垫的制作方法,其特征在于包括以下步骤:9. A method of fabricating a far infrared ore powder health pad according to claim 1, comprising the steps of:
步骤1,将PVC片和人造革片上下叠置,用高频热合机热合封边、压花形成带封边区(6)、图案区(8)的垫体(34);Step 1, the PVC sheet and the artificial leather sheet are stacked on top of each other, heat-sealed by a high-frequency heat sealing machine, and embossed to form a cushion body (34) with a seal edge area (6) and a pattern area (8);
步骤2,将第一针头(32)从一侧插入图案区(8)的待填充空间内,将第二针头(33)从另一侧插入图案区(8)的待填充空间内,第一针头(32)与注液管(31)连接,第二针头(33)与排气管(30)连接;Step 2, inserting the first needle (32) into the space to be filled of the pattern area (8) from one side, and inserting the second needle (33) from the other side into the space to be filled of the pattern area (8), first The needle (32) is connected to the liquid injection tube (31), and the second needle (33) is connected to the exhaust pipe (30);
步骤3,将矿石研磨成粉末状,再把矿石粉末在1000摄氏度以上的高温内烧,去除掉矿石粉末内的对人体有害的铁氧化物和其他杂质,然后再把经高温处理后的矿石粉末和水按照所需的配比在压力容器(22)内混合,将注液管(31)与压力容器(22)上的出液管(29)连接,压力容器(22)上的注气管(23)通过管道(24)连接到气泵(21),随着气泵(21)将空气从注气管(23)注入压力容器(22),矿石粉末和水的混合物从出液管(29)经过第一针头(32)缓缓注入图案区(8)的待填充空间内,同时图案区(8)的待填充空间内原有的空气通过第二针头(33)缓缓排入大气;In step 3, the ore is ground into a powder, and the ore powder is fired at a temperature of 1000 ° C or higher to remove iron oxides and other impurities harmful to the human body in the ore powder, and then the ore powder after the high temperature treatment is removed. And water is mixed in the pressure vessel (22) according to the required ratio, and the liquid injection pipe (31) is connected to the liquid discharge pipe (29) on the pressure vessel (22), and the gas injection pipe on the pressure vessel (22) ( 23) connected to the air pump (21) through the pipe (24), and the air (21) is injected into the pressure vessel (22) from the gas injection pipe (23), and the mixture of the ore powder and the water passes through the discharge pipe (29). A needle (32) is slowly injected into the space to be filled of the pattern area (8), and the original air in the space to be filled of the pattern area (8) is slowly discharged into the atmosphere through the second needle (33);
步骤4,从液位计(27)处随时观察压力容器(22)内的液位,并适当挤压图案区(8)的待填充空间确保矿石粉末和水的混合物充满待填充空间,矿石粉末和水的混合物充满待填充空间后拔出针头并封住两个针孔;Step 4, observe the liquid level in the pressure vessel (22) from the liquid level gauge (27) at any time, and appropriately squeeze the space to be filled in the pattern area (8) to ensure that the mixture of ore powder and water fills the space to be filled, ore powder After the mixture with water fills the space to be filled, the needle is pulled out and the two pinholes are sealed;
步骤5,将填充完的垫体(34)放入温度维持在50~60摄氏度的干燥室内,直至矿石粉末和水的混合物中的水份从人造革片处完全蒸发,此时垫体(34)内只剩下释放大量远红外线的填充物(1),即完成制作过程。In step 5, the filled pad body (34) is placed in a drying chamber maintained at a temperature of 50 to 60 degrees Celsius until the water in the mixture of ore powder and water is completely evaporated from the artificial leather sheet, and the pad body (34) Only the filler (1) that releases a large amount of far infrared rays is left, that is, the production process is completed.
10.如权利要求9所述的远红外矿石粉末保健垫的制作方法,其特征在于:步骤3中还用搅拌器(26)随时搅动压力容器(22)内的矿石粉末和水的混合物,以确保混合均匀,并通过压力计(25)观察压力容器(22)内的压力,当压力超过压力容器(22)的承受极限时,通过安全阀(28)减压以确保安全。The method of manufacturing a far-infrared ore powder health pad according to claim 9, wherein in step 3, the mixture of ore powder and water in the pressure vessel (22) is stirred at any time by a stirrer (26). Make sure that the mixing is uniform and observe the pressure in the pressure vessel (22) through the pressure gauge (25). When the pressure exceeds the tolerance of the pressure vessel (22), depressurize through the safety valve (28) to ensure safety.
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