WO2010066089A1 - Heat dissipation component for led, led, and led lamp - Google Patents
Heat dissipation component for led, led, and led lamp Download PDFInfo
- Publication number
- WO2010066089A1 WO2010066089A1 PCT/CN2009/000113 CN2009000113W WO2010066089A1 WO 2010066089 A1 WO2010066089 A1 WO 2010066089A1 CN 2009000113 W CN2009000113 W CN 2009000113W WO 2010066089 A1 WO2010066089 A1 WO 2010066089A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- heat sink
- bracket
- emitting diode
- heat
- led
- Prior art date
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V29/00—Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
- F21V29/50—Cooling arrangements
- F21V29/70—Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21K—NON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
- F21K9/00—Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21K—NON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
- F21K9/00—Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
- F21K9/20—Light sources comprising attachment means
- F21K9/23—Retrofit light sources for lighting devices with a single fitting for each light source, e.g. for substitution of incandescent lamps with bayonet or threaded fittings
- F21K9/232—Retrofit light sources for lighting devices with a single fitting for each light source, e.g. for substitution of incandescent lamps with bayonet or threaded fittings specially adapted for generating an essentially omnidirectional light distribution, e.g. with a glass bulb
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V29/00—Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
- F21V29/50—Cooling arrangements
- F21V29/70—Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks
- F21V29/74—Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks with fins or blades
- F21V29/75—Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks with fins or blades with fins or blades having different shapes, thicknesses or spacing
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V29/00—Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
- F21V29/50—Cooling arrangements
- F21V29/70—Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks
- F21V29/74—Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks with fins or blades
- F21V29/76—Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks with fins or blades with essentially identical parallel planar fins or blades, e.g. with comb-like cross-section
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V29/00—Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
- F21V29/50—Cooling arrangements
- F21V29/70—Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks
- F21V29/74—Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks with fins or blades
- F21V29/77—Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks with fins or blades with essentially identical diverging planar fins or blades, e.g. with fan-like or star-like cross-section
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
- F21Y2115/00—Light-generating elements of semiconductor light sources
- F21Y2115/10—Light-emitting diodes [LED]
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/42—Wire connectors; Manufacturing methods related thereto
- H01L2224/47—Structure, shape, material or disposition of the wire connectors after the connecting process
- H01L2224/48—Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
- H01L2224/4805—Shape
- H01L2224/4809—Loop shape
- H01L2224/48091—Arched
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S362/00—Illumination
- Y10S362/80—Light emitting diode
Definitions
- the present invention relates to a high-power light-emitting diode assembly (LED) and a lighting fixture, and more particularly to a heat-dissipating component for a light-emitting diode and a light-emitting diode and a light-emitting diode lamp.
- LED light-emitting diode assembly
- Light-emitting chip in a light-emitting diode A semiconductor device that is sensitive to 3 ⁇ 4, heat reduces its electro-optic conversion efficiency, and shortens the working life of the LED. Therefore, the LED has a heat sink during operation. Therefore, how to effectively dissipate a large amount of heat generated by the light-emitting diode and operate the light-emitting diode at a lower temperature has become the key for manufacturing the light-emitting diode and the light-emitting diode lamp. To this end, the patent application number: 02826127.
- Light-emitting diodes and their LED lamps discloses a light-emitting diode and a light-emitting diode lamp having a new heat-dissipating base, the light-emitting diode comprising: at least one mounted on a light-emitting diode chip on a base having a high thermal conductivity, the light-emitting diode chip being electrically connected to the electric circuit through a circuit board, and having a light-transmitting medium above the photodiode chip, the upper surface of the base is a light reflecting surface or a periphery of the base A light reflecting surface is mounted, the circuit board is mounted above the base, and at least one screw or screw hole is disposed at a lower portion of the base, and the base is directly mechanically connected to the heat sink through the screw or the screw hole.
- the thermal resistance between the chip and the heat sink is almost equal to zero, so that the heat generated by the chip is effectively dissipated.
- the metal base and the heat sink are connected by metal screws, and the thermal connection is very reliable. Long-term work will not change. Therefore, the heat dissipation structure can be used to manufacture a light-emitting diode with high success rate, high efficiency, and long life.
- the heat sink is still a solid metal block and the outer portion is processed into a fin shape, the heat sink structure is cumbersome and consumes a large amount of metal material, so the cost is high and the heat radiation effect is not satisfactory.
- the object of the present invention is to overcome the heat conduction of the heat sink of the existing light emitting diode - 3 ⁇ 4, the thermal performance is poor,
- the LED temperature is easily increased, resulting in a rapid decrease in the luminous efficiency of the LED, or even burnt due to overheating; in order to reduce the weight of the device, save metal materials and reduce costs, and further improve the heat conduction and heat dissipation effect of the LED heat sink;
- a heat dissipating assembly for a light emitting diode composed of a heat sink and a bracket.
- the second object of the present invention is to provide a combined high-power light-emitting diode and a light-emitting diode lamp fabricated by using a heat dissipating component composed of a heat sink and a bracket.
- the object of the present invention is as follows:
- the heat dissipating member for a light emitting diode provided by the present invention includes a heat sink, and is characterized in that it further comprises a bracket constructed of a high thermal conductive material.
- the bracket is a rod or a tube made of a highly thermally conductive material, and the high thermal conductivity material may be a hot superconductor or a metal such as copper or aluminum, and the fin has a through hole at the center thereof.
- the through hole size is the same as the outer diameter of the superheat conductivity tube; the heat sink is disposed on the top of the bracket, and the lower heat sink is disposed around the bracket, and the lower heat sink is a space is left between the lower heat sink and a porous or mesh outer casing made of insulating material or metal and wrapped around the bracket to be integrated with the bracket; the inner diameter of the superconducting heat pipe and the light emitting diode to be mounted
- the screw on the bottom of the heat sink base is matched.
- the bracket is made up of two or more high thermal conductive materials to form a hollow skeleton, and a set of lower heat sinks is fixed in the inner cavity of the rack, and the set of lower heat sinks is between
- the top of the skeleton is flat; the heat sink is fixed on the top of the skeleton, or may be matched with the screw of the bottom surface of the heat dissipation base of the light emitting diode to be mounted at the fixing of the skeleton and the heat sink.
- Through hole a porous or mesh outer casing made of insulating material or metal is wrapped around the bracket and integrated with the bracket.
- the bracket is constructed by a hot superconductor, a hollow or solid metal material, or a composite material with high thermal conductivity or high thermal conductivity, and the shape of the bracket is circular, square or other.
- the top is a flat polyhedral frame; the metal material is copper or aluminum.
- the heat sink fin TF heat sink has high thermal conductivity and high dispersion.
- Made of thermal carbon nanotubes or other nano-carbon materials it can also be made of copper, aluminum or other composite materials. This material must have good thermal and thermal properties on the plane; the shape of the lower heat sink
- the shape of the heat sink or the lower heat sink is in the shape of O. imn! Between ⁇ 10mm, 5a-Fig. 5d lists several common patterns, the size of which depends on the power of the heat sink.
- the method further includes disposing at least two reinforcing ribs on the heat sink or the lower heat sink made of the nano carbon material, wherein the reinforcing ribs are also made of a nano carbon material, and the reinforcing ribs may be parallel or The cross is placed on the bottom surface of the heat sink or the lower heat sink.
- the heat sink, the lower heat sink and the bracket may be connected to each other perpendicularly, as shown in FIG. 6a, or the lower heat sink and the bracket are connected in parallel with each other, as shown in FIG. 6b. As shown, or at an angled connection, as shown in Figure 6c, this angle is as long as it meets the direction of hot air flow in use (ie, the lower fin is inclined by 20° to 70° with respect to the 5: shelf column). Conducive to the flow of air to remove heat. .
- the porous or mesh outer casing may be made of an insulating material or a metal material, see FIG. 2a, FIG. 2b, for example, the insulating material may be plastic, metal.
- ⁇ ⁇ material can be copper, iron, the surface can be properly treated, such as insect plating, and has a certain strength; the hole in the mesh material is enough to ensure the circulation of air, to achieve heat dissipation.
- the support, the heat sink and the outer casing constitute a laminated heat sink, which has the purpose of efficient heat dissipation, light weight and less material.
- a combined light emitting diode (shown in FIG. 1) fabricated by using the discrete component provided by the present invention comprises at least one light emitting diode electrically connected by a: 1 line to a driving power source, characterized in that it further comprises a
- the bracket is a rod or tube made of a material having high thermal conductivity;
- the high thermal conductivity material may be a hot superconductor or a metal such as tantalum or aluminum, or other materials.
- the heat sink is disposed on the top of the bracket, and the heat sink is disposed around the bracket, and a space is left between the lower heat sink and the lower heat sink, and is made of insulating material or metal.
- the bracket is composed of two heat-conducting materials with a high heat guide material.
- the truss, the back frame, the shell portion is f
- the top of the skeleton is fixed to the heat sink
- a through hole is formed at the fixing portion of the skeleton and the heat sink to match the main rod of the bottom surface of the heat dissipation base of the light emitting diode to be mounted.
- the LED lamp manufactured by using the light-emitting diode provided by the invention comprises at least one combined LED component manufactured by using the invention, and the above-mentioned LED assembly is mounted with a basin-shaped reflector directly attached to the heat sink (sticky) On the knot or mechanically fixed, around the LED, use it to adjust the luminous flux distribution of the LED exiting light.
- a light transmissive housing that is mounted on the outer ring of the reflector above the LED and bonded to the outer casing of the heat dissipating component.
- the material of the light-transmissive bulb may be transparent plastic or glass or transparent silica gel.
- the above technical solution further includes a driving circuit corresponding to the circuit chamber and the LED, the circuit chamber is made of an insulating material, the driving circuit is placed therein, and the output end of the driving circuit is electrically connected via the wire and the LED, and the input end of the driving circuit passes
- the electrical connector is connected to an external power source to form an LED lamp to which the present invention is applied.
- the light emitting diode is a white LED, or may be a variety of 'monochromatic visible light LEDs, or a group of LEDs of various wavelengths. ⁇ They may be DC driven or AC driven. of.
- a laminated structure of a heat sink and a bracket is used, and the heat sink and the bracket may be connected to each other perpendicularly (shown in FIG. 6a) and parallel to each other (shown in FIG. 6c). Or at an oblique angle (shown in Figure 6b), this angle is consistent with the rise of the hot airflow during use, which is beneficial to the air flow to take away heat; and the bracket is hollowed out, the hot air flow is easy to circulate and take away heat, Therefore, the heat dissipation effect is very good. .
- the heat sink used in the present invention is made of carbon nanotubes or other nano carbon materials having high thermal conductivity and high dispersion rate, it can also be made of copper sheets, aluminum sheets or other composite materials, and the LEDs are tight.
- the sticker is fixed on the heat sink; in addition, there is a proper gap between the lower heat sink and the lower heat sink to allow the air to flow freely (see la) (so shown in Figure la);
- the heat sink structure composed of the heat sink and the bracket combination of the invention greatly reduces the amount of the whole material and reduces the cost; more importantly, the weight is greatly reduced, the heat dissipation effect is better, and the LED luminous efficiency is improved.
- the present invention also employs a structure in which a strong rib is added to the heat sink, and the heat sink made of the carbon nanotube is inferior in strength to add a strong rib inside or outside when the heat sink is formed.
- the entire radiator is surrounded by a porous or mesh material.
- the material can be insulated or metal and has a certain strength.
- the holes in the mesh material are sufficient to ensure The circulation of air to achieve heat dissipation.
- FIG. 1B is a schematic view showing the installation of the heat dissipating component and the light emitting diode of the present invention.
- FIG. 2b is another schematic diagram of the heat dissipating component and the illuminating z: pole tube of the present invention.
- FIG. 2a is a mesh casing of the present invention.
- FIG. 2b is a schematic structural view of a porous outer casing material according to the present invention.
- FIG. 3a is a connection diagram of an LED with a screw structure and a bracket.
- FIG. 3b is a connection diagram of a conventional power type 1 ⁇ ) and a top heat dissipation plate.
- Figure 4 is a connection between the LED and the top heat sink.
- Figure 4 is an LED bulb with a shape and incandescent bulb approaching.
- Figure 5a is a schematic view of a circular heat sink.
- Figure 5b is a schematic diagram of a lower heat sink.
- Figure 5c is a schematic diagram of a lower diffuser.
- Figure 5d is a schematic view of a lower heat sink.
- Figure 6a is a schematic view of the lower heat sink and the bracket in the vertical direction.
- Figure 6b is a lower heat sink mounted on the bracket in an angled manner.
- Figure 6c is a schematic view of the lower heat sink and the bracket in parallel.
- Figure 7a is a schematic diagram of a single LED as a light source.
- Fig. 7b is a schematic diagram showing the structure of a street lamp in which a plurality of LEDs are light sources as follows:
- Embodiment 1 Firstly, the outer casing 6 of the heat dissipating component for a light emitting diode of the present invention is fabricated.
- the outer casing 6 is made of an insulating material or a metal material, and has a small hole in the wall of the drum. Referring to FIG. 2b Or use a strip of insulating material 3 ⁇ 4 ⁇ is a metal material woven into a barrel shape, the hole in the mesh material is enough to ensure the circulation of air, to achieve heat dissipation (refer to Figure 2a).
- the insulating material may be plastic, the metal material may be copper or iron, and the surface thereof may be suitably treated, such as electroplating, and has a certain strength. Referring to FIG.
- a heat sink 3 in the heat dissipating component of the invention is fabricated, and the hot sheet 3 and the lower
- the heat sink 3' is made of a carbon nanotube or a nano-carbon material, and the thickness of the heat sink 3 is between 0.1 mm and 10 legs. Sheet 3 is circular.
- the shape of the lower fin 3' is adapted to the bracket 2, such as Figures 5a, 5b, 5c, 5d.
- a high thermal conductivity material for example, a column made of a superconducting heat pipe is used as a main body, and then a heat sink 3 is fixed on the top of the column to form a bracket 2, referring to "2" shown in Fig. 6a, Fig. 6b, Fig. 6c. .
- the heat dissipating component for the light emitting diode of the present invention is fabricated, and a heat sink 3 is fixed on the top of the bracket 2 in the embodiment, and the center of the heat sink 3 is opened and superconducting.
- the bracket, the heat sink and the outer casing constitute a laminated heat sink, which serves the purpose of efficient heat dissipation and light weight and less material.
- bracket 2 which is flat at the top of the bracket 2, and fix a copper fin 3 with holes on the bracket 2, so that the bracket is around the bracket 2
- the bracket 2 can also be constructed by using a high thermal conductivity material such as copper or aluminum to form a polyhedral frame.
- the top of the bracket is made of a flat top, and the top is provided with a heat sink 3, which is made of nano carbon material or Made of bracts.
- the light-emitting diodes are mounted on the heat sink 3 on the top of the bracket 2, and a plurality of LED arrays are arranged on the heat sink 3 (as shown in Fig. 3c), and the bottom surface of the LEDs must be closely attached to the heat sink 3.
- a hole can be opened in the fixing portion of the heat sink 3 and the top of the bracket 2, and the round hole is inserted into the screw of the base of the light-emitting diode 1.
- the heat sink 3 used in the other implementation tree is made of nano carbon material, and the heat sink is At least two reinforcing ribs are disposed on the same, and the reinforcing ribs are made of the same nano carbon material, and the two reinforcing ribs are arranged in parallel or intersecting on the bottom surface of the heat sink.
- Embodiment 2 - Referring to Figure 1 a, a combined light-emitting diode of the present invention is fabricated using any of the heat-dissipating components provided in Embodiment 1, including at least one conventional light-emitting diode 1, for example, the patent application number is 02826127.
- the base of the light-emitting diode 1 is closely attached to the upper surface of the heat sink 3 of the heat-dissipating component fabricated in the first embodiment, and the screw of the base of the light-emitting diode 1 is screwed into the super-heat-conducting tube through the through hole of the heat sink 3 (the bracket 2).
- the outer casing 6 is sleeved outside the bracket 2. (as shown in FIG. 1a).
- the light-emitting diode 1 is electrically connected to the driving power source of the light-emitting diode through a wire.
- the structure of FIG. 3b can be used, including at least one conventional light-emitting diode 1.
- the base of the light-emitting diode 1 is closely attached to the upper surface of the heat sink 3 of the heat dissipation assembly fabricated in Embodiment 1, in the LED A lens 11 is mounted on the upper side, and the LED fixing method 14 is mechanically fixed.
- three or five light emitting diodes 1 are included (as shown in FIG. 7b), or they may be assembled in combination, and an LED of the integrated package may be used, and the light emitting diode 1 is closely attached to the heat dissipating component of the heat dissipating component fabricated in Embodiment 1.
- the sheet 3 On the upper surface of the sheet 3 (as shown in FIG. 7b), or they may be assembled in combination, and an LED of the integrated package may be used, and the light emitting diode 1 is closely attached to the heat dissipating component of the heat dissipating component fabricated in Embodiment 1.
- the LED 1 is electrically connected to the driving power source through the LED electrode lead;
- the heat sink of the embodiment has a cylindrical copper rod as a column of the bracket 2, and a top is fixed on the top of the bracket 2 a heat sink 3 made of carbon nanomaterial, and a lower heat sink made of a set of carbon nanomaterials at equal intervals in the bracket, and a gap 4 between the set of lower heat sinks 3', the heat sink or the lower
- the thickness of the heat sink is 0.2 mm; the LED is fixed on the heat sink 3 on the top layer of the copper column (the column of the bracket 2) (Fig.
- the bracket 2 to which the heat sink is fixed is integrally formed as a whole, and constitutes the performance heat dissipation module 8. Since the bracket and the outer casing are hollow, the air can be fully freely circulated; thus, the heat generated by the LED during operation is firstly dissipated through the heat sink of the first layer, and the heat is transmitted down the bracket, and after a short distance, When the hot piece is encountered, a part of the heat is dissipated, so that after a few cycles of heat, it is quickly released into the surrounding space.
- the bracket 2 can also be made of a highly thermally conductive material such as carbon nanotubes or copper. Luminous dipole Whether it is mounted on the bracket or on the top of the heat sink, the bottom of the base must be placed close to the heat sink.
- the lower fin 3' is mounted on the bracket 2, and when the bracket 2 is a super heat pipe, a metal pipe or a metal bar, the lower fin 3' is disposed in parallel with the bracket. Even with a certain angle setting (ie, the heat sink is opposite to the spear ⁇ : frame tilt l3 ⁇ 40 ° ⁇ 70 °); 'and, the lower 3 ⁇ 4 hot plate 3 ' is fixed at the gap 4 on the bracket 2, can be provided at the gap 4 Adjust the fin spacing of the pad 13 or the screw for fixing.
- the groove can be grooved around the column, and the lower heat sink 3 'vertical Insert into the slot, as shown in Figure 7c.
- 14 is an LED fixing method, which can make a screw hole on the bracket and fix it with a screw on the LED.
- a bulb having a combined LED bulb that is, a bulb used in a crucible. Most of the lamps have a small power of 3, 5, 7, and 10W.
- Figure 4 (a) is an LED bulb with a shape and an incandescent bulb approaching. The bulb can have a variety of shapes.
- the combined light-emitting diode bulb of the embodiment using any of the 3 - 7W light-emitting diodes 1 produced in the second embodiment, the rest of the structure is the same as the existing light-emitting diode bulb, that is, a bulb 7 is also included, which may be Transparent, or matte or opalescent, or a secondary optical system or a transparent protective cover, the bulb 7 is mounted on the top end of the holder 2 of the combined light emitting diode of the second embodiment.
- the light-emitting diode 1 is surrounded by a reflector 15 (see FIG. 4), and a driving circuit for adjusting the light distribution to match the LED is installed in the insulating circuit chamber 9.
- the lower end of the insulating circuit chamber 9 is mounted with a common electrical connection with the conventional lamp.
- the electrical connector 10 is typically of the E27 or E14 type and is also compatible with conventional luminaires.
- a heat sink 3 made of a nano carbon material is fixed on the bracket, and a set of lower fins 3' are respectively fixed in the bracket 2 perpendicularly to the pillar of the bracket, and 8 mm between the lower fins 3' interval.
- Reinforcing ribs are provided on the heat sink or the lower heat sheet made of 3 ⁇ 4 nanometer carbon material, for example, 2, 3, 4, 5 or more, ribs made of nano carbon material, arranged in parallel on the heat sink or the lower heat sink On the bottom surface; or at the bottom of the heat sink or the lower heat sink On the surface, it is in the shape of "X", . , "*", and " ⁇ ".
- a casing made of a mesh (or small hole) plastic cylinder 6 is formed by integrating the outer periphery of the casing to which the heat sink is fixed, and constitutes a laminated heat dissipation module 8.
- the drive circuit matched with the LED is mounted in the insulated circuit chamber 9 and electrically connected to the electrical connector 10 common to the conventional lamp under the insulated circuit chamber 9, and the electrical connector 10 is of the conventional E27 or E14 type.
- the bulb 7 of this embodiment mounted on the front end of the LED can have various shapes.
- the LED street light source module of the present invention is formed by using the heat dissipating component produced in the first embodiment in combination with a conventional power LED light source, or the LED street light source module is formed by using any of the combined light emitting diodes produced in the second embodiment. , as shown in Figure 7a and Figure 7b; the rest of the structure is the same as the existing LED light source.
- the LED light source used in this type of luminaire is relatively large, often tens of watts.
- the LED street light is made of a whole large piece of die-cast aluminum or stretched as an LED heat sink, and a 120W LED street light is used for heat dissipation.
- the device often weighs 8-10 kg.
- the heat dissipation effect is not ideal, and such a heavy lamp head brings a lot of burden to the overall design and manufacture of the street lamp; using the heat dissipating component of the invention to manufacture the LED light source can greatly reduce the weight of the lamp.
- the bracket 2 is a copper rod
- the top end of the bracket 2 is made into a screw hole
- the size of the screw hole is The LED screw is screwed
- the screw of the LED base is screwed into the screw hole.
- the heat sink 3 is closely attached to the lower surface of the LED base. 5 ⁇
- the heat sink 3 is made of a thickness of 0. 5mm nano-carbon sheet, can also be made with a thickness of 0. 1 ⁇ lram. According to the temperature distribution on the bracket 2.
- the area of the heat sink 3' is gradually reduced, so that the entire heat dissipating component has a pagoda shape.
- Fig. 7b is a schematic view showing the structure of a laminated heat sink according to the present invention by using several LEDs as a light source; wherein the lower heat sink 3' is installed in the shape of a pagoda according to Fig. 7a, which can reduce some costs.
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- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Optics & Photonics (AREA)
- Geometry (AREA)
- Arrangement Of Elements, Cooling, Sealing, Or The Like Of Lighting Devices (AREA)
- Non-Portable Lighting Devices Or Systems Thereof (AREA)
Abstract
A LED lamp comprises a heat dissipation component and a light emitting diode (1). The heat dissipation component comprises a heat sink (3), a support (2) and a housing (6). The support (2) is a ultra-high heat conductivity tube; the top surface of said support (2) is flat. A heat sink (3) is fixed on the top of the support (2), and a group of underlying heat sinks (3') is arranged around the support (2). There are gaps arranged (4) between the various heat sinks (3,3'). A hole equal to the outer diameter of the support (2) is arranged amidst the heat sinks (3,3'). A mesh housing (6) made of insulating material or metal encloses the support (2).
Description
用于发光二极管的散热组件和发光二极管及发光二极管灯 Heat dissipating component for LED and LED and LED lamp
技术领域 本发明涉及一种大功率发光二极管组件. (LED) 及照明灯具, 具体是 一种用于发光二极管的散热组件和发光二极管及发光二极管灯。 BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a high-power light-emitting diode assembly (LED) and a lighting fixture, and more particularly to a heat-dissipating component for a light-emitting diode and a light-emitting diode and a light-emitting diode lamp.
背景技术 Background technique
发光二极管 (LED) 中的发光芯片 一种半导体器件, 它对 ¾很敏感, 热会使它的电光转换效率降低, 还会縮短 LED的工作寿命, 所以 LED在工 作时都带有一个散热器。 因此对于如何将发光二极管产生的大量的热有效 地散发掉, 使发光二极管在较低的温度下工作, 已成为制造发光二极管和 发光二极管灯的关键。 为此, 专利申请号: 02826127. 5; 发明名称: "发光 二极管及其发光二极管灯",公开了一种具有新的散热底座的发光二极管和 发光二极管灯, 该发光二极管包括: 至少一个安装在高热导率的底座上的 发光二 管芯片, 该发光二极管芯片通过一电路板与电¾ ^电连接, 发.光二 极管芯片上方有透光介质 所述的底座上表面为光反射面或底座四周安装 有光反射面, 电路板安装在底座的上方, 在底座下部设有至少一个螺丝或 螺丝孔, 所述底座通过所述螺丝或螺丝孔直接与 散热器机械连接。 由于 散热器和底座的直接紧密热连接,使芯片与散热器之间的热阻几乎等于零, 从而使芯片产生的热有效地散发掉, 另外, 金属底座与散热器用金属螺丝 连接, 热连接十分可靠, 长期工作不会变化。 所以, 利用该散热结构可制 成功率大、 效率高、 寿命长的发光二极管。 但是, 由于该散热器还是一实 心金属块, 夕卜部加工成翅片状, 所以散热器结构笨重, 消耗的金属材 多, 因此成本高, 而且散热效果也不够理想。 Light-emitting chip in a light-emitting diode (LED) A semiconductor device that is sensitive to 3⁄4, heat reduces its electro-optic conversion efficiency, and shortens the working life of the LED. Therefore, the LED has a heat sink during operation. Therefore, how to effectively dissipate a large amount of heat generated by the light-emitting diode and operate the light-emitting diode at a lower temperature has become the key for manufacturing the light-emitting diode and the light-emitting diode lamp. To this end, the patent application number: 02826127. 5; The name of the invention: "Light-emitting diodes and their LED lamps", discloses a light-emitting diode and a light-emitting diode lamp having a new heat-dissipating base, the light-emitting diode comprising: at least one mounted on a light-emitting diode chip on a base having a high thermal conductivity, the light-emitting diode chip being electrically connected to the electric circuit through a circuit board, and having a light-transmitting medium above the photodiode chip, the upper surface of the base is a light reflecting surface or a periphery of the base A light reflecting surface is mounted, the circuit board is mounted above the base, and at least one screw or screw hole is disposed at a lower portion of the base, and the base is directly mechanically connected to the heat sink through the screw or the screw hole. Due to the direct tight thermal connection between the heat sink and the base, the thermal resistance between the chip and the heat sink is almost equal to zero, so that the heat generated by the chip is effectively dissipated. In addition, the metal base and the heat sink are connected by metal screws, and the thermal connection is very reliable. Long-term work will not change. Therefore, the heat dissipation structure can be used to manufacture a light-emitting diode with high success rate, high efficiency, and long life. However, since the heat sink is still a solid metal block and the outer portion is processed into a fin shape, the heat sink structure is cumbersome and consumes a large amount of metal material, so the cost is high and the heat radiation effect is not satisfactory.
目前除了台湾液光固态照明公司制作的 LED 是用液体填充方式解决. LED散热的方法以外 (此方法己申请中国专利, 公开号 CN101109502A) , 大部份 LED灯都是用压铸铝或拉伸铝材作散热器, 兼作外壳。它们的体积 大, 重量重, 而散热效果又差, 导致 LED灯光衰严重, 寿-命短。
发明内容 At present, in addition to the LED made by Taiwan Liquid Solid State Lighting Co., Ltd. is solved by liquid filling method. In addition to the method of LED heat dissipation (this method has applied for Chinese patent, publication number CN101109502A), most of the LED lamps are made of die-cast aluminum or extruded aluminum. The material is used as a radiator and doubles as a casing. They are bulky, heavy, and have poor heat dissipation, resulting in severe LED lighting degradation and short life. Summary of the invention
本发明的目的在于: 克服现有发光二极管的散热器导热 - ¾热性能差, The object of the present invention is to overcome the heat conduction of the heat sink of the existing light emitting diode - 3⁄4, the thermal performance is poor,
LED温度很容易升高导致 LED的发光效率迅速下降, 甚至因过热而烧毁的缺 点; 为了减轻器件的重量, 节省金属材料和降低成本, 以及进一步提高 LED 散热器的导热和散热效果;从而提供一种采用散热片和一支架相结合组成的 用于发光二极管的散热组件。 The LED temperature is easily increased, resulting in a rapid decrease in the luminous efficiency of the LED, or even burnt due to overheating; in order to reduce the weight of the device, save metal materials and reduce costs, and further improve the heat conduction and heat dissipation effect of the LED heat sink; A heat dissipating assembly for a light emitting diode composed of a heat sink and a bracket.
本发明的目的之二: 还提供一种利用散热片和支架相结合组成的散热 组件, 制作的组合式大功率发光二极管和发光二极管灯。 本发明的目的是这样实现的: 本发明提供的用于发光二极管的散热 件 (如图 6a- 6c所示) , 包括 散热片, 其特征在于, 还包括一个用高导热材料搭建的支架, 所述的支架 是一根用高导热材料制成的棒或管, 所述的高导热率材料可以是热超导管 也可以是铜、 铝等金属, 所述的散热片中心开有通孔, 其通孔大小与所述 的超热导率管的外径相同; 在所述的支架的顶部设置所述的散热片, 和在 所述的支架四周设置下散热片, 并且所述的下散热片与下散热片之间留有 间隔, 一用绝缘材料或金属制作的一多孔的或网状的外壳包裹在支架外与 支架成为一体; 所述的超导热管的内径与要安装的发光二极管的散热底座 底面的螺杆相配合。 在上述的技术方案中, 所述的支架由 2根以上高导热材料搭建成镂空 的骨架, 和在^ ^架内腔中固定一组下散热片,'所述的一组下散热片之间留 有间隔; 所述的骨架顶部是平的, 在该骨架顶部固定所述的散热片, 或者 还可以在骨架和散热片固定处幵一与要安装的发光二极管的散热底座底面 的螺杆相配合的通孔; 用绝缘材料或金属制作的一多孔的或网状的外壳包 裹在支架外, 与支架成为一体。 The second object of the present invention is to provide a combined high-power light-emitting diode and a light-emitting diode lamp fabricated by using a heat dissipating component composed of a heat sink and a bracket. The object of the present invention is as follows: The heat dissipating member for a light emitting diode provided by the present invention (as shown in FIGS. 6a-6c) includes a heat sink, and is characterized in that it further comprises a bracket constructed of a high thermal conductive material. The bracket is a rod or a tube made of a highly thermally conductive material, and the high thermal conductivity material may be a hot superconductor or a metal such as copper or aluminum, and the fin has a through hole at the center thereof. The through hole size is the same as the outer diameter of the superheat conductivity tube; the heat sink is disposed on the top of the bracket, and the lower heat sink is disposed around the bracket, and the lower heat sink is a space is left between the lower heat sink and a porous or mesh outer casing made of insulating material or metal and wrapped around the bracket to be integrated with the bracket; the inner diameter of the superconducting heat pipe and the light emitting diode to be mounted The screw on the bottom of the heat sink base is matched. In the above technical solution, the bracket is made up of two or more high thermal conductive materials to form a hollow skeleton, and a set of lower heat sinks is fixed in the inner cavity of the rack, and the set of lower heat sinks is between The top of the skeleton is flat; the heat sink is fixed on the top of the skeleton, or may be matched with the screw of the bottom surface of the heat dissipation base of the light emitting diode to be mounted at the fixing of the skeleton and the heat sink. Through hole; a porous or mesh outer casing made of insulating material or metal is wrapped around the bracket and integrated with the bracket.
在上述的技术方案中, 所述的支架由热超导管、 空心或实心的金属材 料、 或高导热率^ "料或高导热率的复合材料搭建, 该支架的形状为圆形、 方形或其它顶部为平的多面体的框架; 所述的金属材料为铜或铝。 In the above technical solution, the bracket is constructed by a hot superconductor, a hollow or solid metal material, or a composite material with high thermal conductivity or high thermal conductivity, and the shape of the bracket is circular, square or other. The top is a flat polyhedral frame; the metal material is copper or aluminum.
在上述的技术方案中, 所述的散热片 ^TF散热片由具有高导热率高散
热性能的纳米碳管或其它纳米碳材料制成, 也可以采用铜片、铝片或其它 复合材料制成, 这种材料在平面上必须有很好的导热散热特性; 该下散热 片的形状以安装在所述的支架内腔中相适宜为准,其形状可以是圆形矩形 等各种形状,视支架 2的需要而定;该散热片或下散热片的厚度在 O. imn!〜 10mm之间, 5a-图 5d列出了几种常见的图形, 其大小也依需荽散热的 功率而定。 - 在上述的技术方案中, 还包括在由纳米碳材料制作的散热片或下散热 片上设置至少两根加强筋, -所述的加强筋也是由纳米碳材料制作的,该加 强筋可以平行或交叉设置在散热片或下散热片的底面上。 In the above technical solution, the heat sink fin TF heat sink has high thermal conductivity and high dispersion. Made of thermal carbon nanotubes or other nano-carbon materials, it can also be made of copper, aluminum or other composite materials. This material must have good thermal and thermal properties on the plane; the shape of the lower heat sink The shape of the heat sink or the lower heat sink is in the shape of O. imn! Between ~10mm, 5a-Fig. 5d lists several common patterns, the size of which depends on the power of the heat sink. - In the above technical solution, the method further includes disposing at least two reinforcing ribs on the heat sink or the lower heat sink made of the nano carbon material, wherein the reinforcing ribs are also made of a nano carbon material, and the reinforcing ribs may be parallel or The cross is placed on the bottom surface of the heat sink or the lower heat sink.
在上述的技术方案中, 所述的散热片、 下散热片与支架的连接方式 可以是相互垂直的, 如图— 6a所示, 或下散热片与支架的连接方式相互平 行的, 如图 6b所示, 或成一角度的连接固定, 如图 6c所示, 这个角度只 要符合使用时热气流上升方向(即下.散热片相对于 5:架的立柱倾斜 20° 〜 70° ) , 即是有利于空气流通 走热量的。. In the above technical solution, the heat sink, the lower heat sink and the bracket may be connected to each other perpendicularly, as shown in FIG. 6a, or the lower heat sink and the bracket are connected in parallel with each other, as shown in FIG. 6b. As shown, or at an angled connection, as shown in Figure 6c, this angle is as long as it meets the direction of hot air flow in use (ie, the lower fin is inclined by 20° to 70° with respect to the 5: shelf column). Conducive to the flow of air to remove heat. .
在上述的技术方案中, 为了安全和使用方便, 所述的多孔的或网状的 外壳用可以是绝缘材料或是金属材料制成, 参见图 2a、 图 2b, 例如绝缘 材料可以是塑料, 金属^ ί料可以是铜、 铁其表面可作适当处理例如虫镀, 并有一定强度; 网状材料上的孔足以保证空气的流通, 实现散热效果。支 架、散热片、外壳三者构成了一个叠层式散热器,起到了高效散热、重量轻 用材少的目的。 In the above technical solution, for safety and ease of use, the porous or mesh outer casing may be made of an insulating material or a metal material, see FIG. 2a, FIG. 2b, for example, the insulating material may be plastic, metal. ^ 料 material can be copper, iron, the surface can be properly treated, such as insect plating, and has a certain strength; the hole in the mesh material is enough to ensure the circulation of air, to achieve heat dissipation. The support, the heat sink and the outer casing constitute a laminated heat sink, which has the purpose of efficient heat dissipation, light weight and less material.
' 应用本发明提供的散 组件制作的组合式发光二极管(如图 1所示), 包括至少一个发光二极管, 该发光二极管通过: 1线与驱动电源电连接, 其 特征在于, 还包括一用于发光二极管的散热组件; 所述的支架是一根用高 导热率材料制成的棒或管所述的高导热率材料可以是热超导管也可以是 锎、 铝等金属或其他材料,. 在所迷的支架的顶部设置所述的散热片, 和在 所述的支架四周设置下散热片, 并且所述的下散热片与下散热片之间留有 间隔, 一用绝缘材料或金属制作的一多孔的或网状的外壳包裹在支架外组A combined light emitting diode (shown in FIG. 1) fabricated by using the discrete component provided by the present invention comprises at least one light emitting diode electrically connected by a: 1 line to a driving power source, characterized in that it further comprises a The heat dissipating component of the light emitting diode; the bracket is a rod or tube made of a material having high thermal conductivity; the high thermal conductivity material may be a hot superconductor or a metal such as tantalum or aluminum, or other materials. The heat sink is disposed on the top of the bracket, and the heat sink is disposed around the bracket, and a space is left between the lower heat sink and the lower heat sink, and is made of insulating material or metal. a porous or meshed outer casing wrapped in a bracket
^ (如图 1所示) 散热组件; 所述的发光二极管的底座紧贴安装在^ [热片 的上表面上,或者发光二极管底座的螺杆穿过散热片的通孔痛入支架 2中,' 该发光二极管通过导线与该发光二极管的驱动电源电连接。 V ^ (As shown in Figure 1) The heat dissipating component; the base of the LED is closely attached to the [the upper surface of the hot plate, or the screw of the LED base penetrates the through hole of the heat sink into the bracket 2, The light emitting diode is electrically connected to the driving power source of the light emitting diode through a wire. V
. 在上述的技术方案中, 所述的支架由 2根以卜高热导材糾搭律成镂^
的霄架, 背架」贝部是 f的, 该骨架顶部固定所述的散热片, 在骨架和散热 片固定处开一与要安装的发光二极管的散热底座底面的主杆相配合的通 孔, 以及在骨架内腔中固定一组下散热片, 所述的下散热片与下散热片之 间留有间隔; 用绝缘材料或金属制作的一多孔的或网状的外壳包裹在支架 夕卜, 与支架成为一体。 . 应用本发明提供的发光二极管制作的发光二极管灯, 包括至少一个应 用本发明制作的组合式 LED组件, 该组合式 LED组件的上方安装有一盆形 的反光罩, 它直接固定在散热片(粘结或机械固定)上, 围绕在 LED四周, 用它调整 LED出射光的光通量分配。 在上述的技术方案中还包括一个透光外壳, 它安装在 LED上方反光罩 的外圈和散热组件的外壳粘结在一起。 透光泡壳的材料可以是透明塑料或 玻璃或透明硅胶。 在上述的技术方案中还包括一个电路室与 LED对应的驱动电路, 电路 室用绝缘材料制成, 驱动电路安放其内, 驱动电路的输出端经导线和 LED 电连接, 驱动电路的输入端通过电连接器和外电源连接, 从而组成了应用 本发明的 LED灯。 In the above technical solution, the bracket is composed of two heat-conducting materials with a high heat guide material. The truss, the back frame, the shell portion is f, the top of the skeleton is fixed to the heat sink, and a through hole is formed at the fixing portion of the skeleton and the heat sink to match the main rod of the bottom surface of the heat dissipation base of the light emitting diode to be mounted. And fixing a set of lower fins in the inner cavity of the skeleton, leaving a gap between the lower fin and the lower fin; wrapping a porous or mesh shell made of insulating material or metal on the bracket Bu, integrated with the bracket. The LED lamp manufactured by using the light-emitting diode provided by the invention comprises at least one combined LED component manufactured by using the invention, and the above-mentioned LED assembly is mounted with a basin-shaped reflector directly attached to the heat sink (sticky) On the knot or mechanically fixed, around the LED, use it to adjust the luminous flux distribution of the LED exiting light. Also included in the above technical solution is a light transmissive housing that is mounted on the outer ring of the reflector above the LED and bonded to the outer casing of the heat dissipating component. The material of the light-transmissive bulb may be transparent plastic or glass or transparent silica gel. The above technical solution further includes a driving circuit corresponding to the circuit chamber and the LED, the circuit chamber is made of an insulating material, the driving circuit is placed therein, and the output end of the driving circuit is electrically connected via the wire and the LED, and the input end of the driving circuit passes The electrical connector is connected to an external power source to form an LED lamp to which the present invention is applied.
在上述的技术方案中, 所述的发光二极管为白光 LED、 也可以是各种 ' 单色可见光 LED, 或是各种波长的 LED的组^ ·它们可以是直流驱动的, 也 可以是交流驱动的。 本发明的优点在于: In the above technical solution, the light emitting diode is a white LED, or may be a variety of 'monochromatic visible light LEDs, or a group of LEDs of various wavelengths. · They may be DC driven or AC driven. of. The advantages of the invention are:
1.由于本发明的散热器, 采用一种散热片和支架组合的叠层结构, 散 热片和支架的连接方式可以是相互垂直的(图 6a所示)、相互平行的(图 6c所示) 或成一倾斜角度的(图 6b所示) , 这个角度符合使用时热气流 上升的方 , 是有利于空气流通带走热量的; 并且该支架是镂空的, 热气 流极易流通带走热量的, 因此散热效果非常好。 . . 1. Due to the heat sink of the present invention, a laminated structure of a heat sink and a bracket is used, and the heat sink and the bracket may be connected to each other perpendicularly (shown in FIG. 6a) and parallel to each other (shown in FIG. 6c). Or at an oblique angle (shown in Figure 6b), this angle is consistent with the rise of the hot airflow during use, which is beneficial to the air flow to take away heat; and the bracket is hollowed out, the hot air flow is easy to circulate and take away heat, Therefore, the heat dissipation effect is very good. .
2. 由于本发明中使用的散热片, 具有高导热率和高散 ^率的纳米碳 管或其它纳米碳材料制成, 也可以采用铜片、 铝片或其它复合材料制成, LED就紧贴固定在散热片上面; 另外, 下散热片与下散热片之间留有之适 当空隙, 让空气能充分自由流通.(见图 la所示) ; 所以 LED在工作时产 2. Because the heat sink used in the present invention is made of carbon nanotubes or other nano carbon materials having high thermal conductivity and high dispersion rate, it can also be made of copper sheets, aluminum sheets or other composite materials, and the LEDs are tight. The sticker is fixed on the heat sink; in addition, there is a proper gap between the lower heat sink and the lower heat sink to allow the air to flow freely (see la) (so shown in Figure la);
-牛的執量首 县诵寸茧一 ^的卞骱执片散执 . 时执畺 ¾方 ¾5向下桉. ^
过一小段距离就会又遇到一张下散热片发散掉一部份热量,如此经过几个 循环热量就很快散发到周围的空间中; 因此, LED芯片或 LED发光二极管 的散热效果好, 从而提高了发光效率和延长了 LED或 LED灯的使用寿命。 - The execution of the cattle in the first county 诵 inch 茧 ^ ^ ^ ^ 卞骱 散 散 散 散 散 散 散 散 散 散 散 散 ^ ^ ^ ^ ^ ^ ^ ^ After a short distance, it will encounter another heat sink to dissipate a part of the heat, so that after a few cycles of heat, it will quickly dissipate into the surrounding space; therefore, the heat dissipation effect of the LED chip or LED light-emitting diode is good. Thereby increasing the luminous efficiency and prolonging the service life of the LED or LED lamp.
3. 本发明采用的散热片和支架组合组成的散热器结构, 大大减少了 整体材料用量, 降低了成本; 更主要是重量大大地减轻了, 散热效果更好 了, 使 LED发光效率提高。 3. The heat sink structure composed of the heat sink and the bracket combination of the invention greatly reduces the amount of the whole material and reduces the cost; more importantly, the weight is greatly reduced, the heat dissipation effect is better, and the LED luminous efficiency is improved.
4. 本发明还采用了一种对散热片添加强筋的结构, 对用纳米碳管做 的散热片而言, 强度较差 ΐ以在制作散热片时在内部或外部增添加强筋。 4. The present invention also employs a structure in which a strong rib is added to the heat sink, and the heat sink made of the carbon nanotube is inferior in strength to add a strong rib inside or outside when the heat sink is formed.
5.为了安全和使用方便, 整个散热器用一多孔或网状的材料把外层围 起来, 这个材料可以是绝缘的, 也可以是金属, 并有一定强度; 网状材料 上的孔足以保证空气的流通, 实现散热效果。 5. For safety and ease of use, the entire radiator is surrounded by a porous or mesh material. The material can be insulated or metal and has a certain strength. The holes in the mesh material are sufficient to ensure The circulation of air to achieve heat dissipation.
附图说明 图 la为本发明的散热组件和发光二极管的一种安装示意图 图 lb为本发明的散热组件和发光 z:极管的另一种安装示意图 图 2a为本发明的一种网状外壳材料的结构示意图 图 2b为本发明的一种多孔外壳材料的结构示意图 图 3a为底座带螺杆结构的 LED与支架连接图 图 3b为常规功率型1^)与顶层散热板连接图 图 3c为功率型贴片 LED与顶层散热板 接图 图 4是一种外形和白炽灯泡接近的 LED球泡灯。 图 5a是圆形散热片示意图 . 图 5b是一种下散热片示意图 ' 图 5c是一种下散 片示意图 图 5d是一种下散热片示意图 .
图 6a是下散热片和支架垂直方向安装示意图 图 6b是下散热片以成角度方式安装在支架上 图 6c是下散热片与支架成平行方式安装示意图 图 7a是单个 LED为光源的路灯结构示意图 图 7b是多个 LED为光源的路灯结构示意图 图面说明如下: BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1B is a schematic view showing the installation of the heat dissipating component and the light emitting diode of the present invention. FIG. 2b is another schematic diagram of the heat dissipating component and the illuminating z: pole tube of the present invention. FIG. 2a is a mesh casing of the present invention. FIG. 2b is a schematic structural view of a porous outer casing material according to the present invention. FIG. 3a is a connection diagram of an LED with a screw structure and a bracket. FIG. 3b is a connection diagram of a conventional power type 1^) and a top heat dissipation plate. Figure 4 is a connection between the LED and the top heat sink. Figure 4 is an LED bulb with a shape and incandescent bulb approaching. Figure 5a is a schematic view of a circular heat sink. Figure 5b is a schematic diagram of a lower heat sink. Figure 5c is a schematic diagram of a lower diffuser. Figure 5d is a schematic view of a lower heat sink. Figure 6a is a schematic view of the lower heat sink and the bracket in the vertical direction. Figure 6b is a lower heat sink mounted on the bracket in an angled manner. Figure 6c is a schematic view of the lower heat sink and the bracket in parallel. Figure 7a is a schematic diagram of a single LED as a light source. Fig. 7b is a schematic diagram showing the structure of a street lamp in which a plurality of LEDs are light sources as follows:
1. 发光二极管 2. 支架 3. 散热片 1. Light-emitting diode 2. Bracket 3. Heat sink
4. 间隙 5. LED电极引线 4. Clearance 5. LED electrode lead
6. 外壳 7. 泡壳 8. 高散热性能模组 6. Shell 7. Bubble shell 8. High heat dissipation module
9. 绝缘电路室 10. 电连接器 11. LED上的透镜 9. Insulated circuit room 10. Electrical connector 11. Lens on the LED
12. 散热片安装在支架的方式 13. 垫圈' 12. How the heat sink is mounted on the bracket 13. Washer'
14. LED固定方式 15. 反光罩 14. LED fixing method 15. Reflector
具体实施方式 以下结合附图和具体实施例对本发明进行详细描述,但不作为对本发 明的限定。 BEST MODE FOR CARRYING OUT THE INVENTION The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.
实施例 1 首先, 制作本发明的用于发光二极管的散热组件中的外壳 6, 该外壳 6由绝缘材料或是金属材料做成圆桶状,其圆桶壁上开有小孔,参照图 2b; 或者用条形绝缘材料 ¾ ^是金属材料编织成圆桶状,网状材料上的孔足以保 证空气的流通, 实现散热效果 (参照图 2a) 。 绝缘材料可以是塑料, 金 属材料可以是铜、 铁其表面还可作适当处理, 例如电镀, 并有一定强度 参照图 5a, 制作一本发明散热组件中的散热片 3, 该 热片 3和下散 热片 3 ' 都用纳米碳管、 或纳米碳材料制成的薄片, 也可以用铜片或铝片 制 该散热片 3的厚度在 0. 1圆〜 10腿之间, 本实施例的散热片 3为圆 形。 下散热片 3 ' 的形状与支架 2相适应, 例如图 5a、 图 5b、 图 5c、 图 5d o. .
用高热导材料例如用一根超导热管为主体做成支架 2的立柱,然后在 该立柱顶部固定一块散热片 3组成支架 2, 参照图 6a、 图 6b、 图 6c中所 示的 "2 " 。 Embodiment 1 Firstly, the outer casing 6 of the heat dissipating component for a light emitting diode of the present invention is fabricated. The outer casing 6 is made of an insulating material or a metal material, and has a small hole in the wall of the drum. Referring to FIG. 2b Or use a strip of insulating material 3⁄4 ^ is a metal material woven into a barrel shape, the hole in the mesh material is enough to ensure the circulation of air, to achieve heat dissipation (refer to Figure 2a). The insulating material may be plastic, the metal material may be copper or iron, and the surface thereof may be suitably treated, such as electroplating, and has a certain strength. Referring to FIG. 5a, a heat sink 3 in the heat dissipating component of the invention is fabricated, and the hot sheet 3 and the lower The heat sink 3' is made of a carbon nanotube or a nano-carbon material, and the thickness of the heat sink 3 is between 0.1 mm and 10 legs. Sheet 3 is circular. The shape of the lower fin 3' is adapted to the bracket 2, such as Figures 5a, 5b, 5c, 5d. Using a high thermal conductivity material, for example, a column made of a superconducting heat pipe is used as a main body, and then a heat sink 3 is fixed on the top of the column to form a bracket 2, referring to "2" shown in Fig. 6a, Fig. 6b, Fig. 6c. .
参照图 6a、 图 6b、图 6c, 制作本发明的用于发光二极管的散热组件, 将本实施例中所述支架 2的顶上固定一块散热片 3, 散热片 3的中心开有 一与超导热管外径相同的通孔; 在支架四周, 并与支架 2垂直安装 3层下 散热片 3 ' , 3层下散热片 3 ' 互相平行 (参照图 6a) , 并且下散热片 3 ' 之间的空隙为丄〜 lOirai, 让空气能充分自由流通; 然后再将外壳 6套在整 个支架外组成本发明的用于发光二极管的散热组件。当 LED在工作时产生 的热量, 首先是通过顶层的散热片散热, 同时热量沿支架向下传, 经过一 小段距离就会遇到下散热片 3 ' 发散掉一部份热量, 如此经过几个循环热 量就很快散发到周围的空间中。 支架、散热片、外壳三者构成了一个叠层 式散热器, 起到了高效散热、重量轻用材少的目的。 Referring to FIG. 6a, FIG. 6b, and FIG. 6c, the heat dissipating component for the light emitting diode of the present invention is fabricated, and a heat sink 3 is fixed on the top of the bracket 2 in the embodiment, and the center of the heat sink 3 is opened and superconducting. a through hole having the same outer diameter of the heat pipe; around the bracket, and installing a three-layer lower heat sink 3' perpendicular to the bracket 2, the three lower heat sinks 3' are parallel to each other (refer to FIG. 6a), and between the lower heat sinks 3' The gap is 丄~lOirai, allowing the air to flow freely; then the outer casing 6 is placed over the entire bracket to form the heat dissipating component for the light emitting diode of the present invention. When the LED is working, the heat is first dissipated through the heat sink on the top layer. At the same time, the heat is transmitted down the bracket. After a short distance, the heat sink 3' is dissipated and a part of the heat is dissipated. The heat of circulation is quickly released into the surrounding space. The bracket, the heat sink and the outer casing constitute a laminated heat sink, which serves the purpose of efficient heat dissipation and light weight and less material.
. 或者用 3根或 5根超导热管交叉搭成一个圆形支架 2,在该支架 2顶 部为平的, 在其上固定一块带有孔的铜散热片 3, 在支架 2四周, 使支架 Or use 3 or 5 superconducting tubes to form a circular bracket 2, which is flat at the top of the bracket 2, and fix a copper fin 3 with holes on the bracket 2, so that the bracket is around the bracket 2
2与下散热片 3 ' 平行安装 5片下 ¾热片 3 ' (参照图 6c ) , 5片下散热 片 3 ' 之间的空隙 4为 5mm、 10 讓等均可以, 让空气能充分自由流通。 还可以在支架 2四周, 使 5片下散热片 3 ' 分别相对于支架的立柱倾斜安 装 (参照图 6 b ) , 例如倾斜 20° 、 70° 或 70° 角度都可以。 用塑料编 织成网状的圆筒性的外壳 6包裹在支架 2外, 它与支架成为一体; 或用金 属制作的一多孔的圆筒外壳 6 (即镂空的外壳, 如图 2a、 图 2b所示) 包 裹在支架外与其成为一体。 2 Install 5 pieces of lower 3⁄4 hot piece 3' in parallel with the lower heat sink 3' (refer to Figure 6c). The gap 4 between the 5 lower heat sinks 3' is 5mm, 10, etc., so that the air can be fully circulated freely. . It is also possible to tilt the five lower fins 3' relative to the column of the bracket (see Fig. 6b) around the bracket 2, for example, at an angle of 20°, 70° or 70°. The cylindrical outer casing 6 woven into a plastic is wrapped around the bracket 2, which is integrated with the bracket; or a porous cylindrical casing 6 made of metal (ie, a hollow outer casing, as shown in Fig. 2a, Fig. 2b) Shown) The package is integrated with the outside of the bracket.
另外的实施例中的支架 2, 还可以用铜、 铝等高导热率材料搭建成一 个多面体的框架, 其顶部做成平顶的, 顶部安装散热片 3, 该散热片 3用 纳米碳材料或锕片制成。发光二极管安装在支架 2顶部的散热片 3上, 多 个 LED阵列式排列在散热片 3上 (如图 3c所示) , LED的底面都必须紧 贴在散热片 3上。 或者还可以在散热片 3与支架 2顶部固定处开一圆孔, 该圆孔甩于插装发光二极管 1底座的螺杆。 In another embodiment, the bracket 2 can also be constructed by using a high thermal conductivity material such as copper or aluminum to form a polyhedral frame. The top of the bracket is made of a flat top, and the top is provided with a heat sink 3, which is made of nano carbon material or Made of bracts. The light-emitting diodes are mounted on the heat sink 3 on the top of the bracket 2, and a plurality of LED arrays are arranged on the heat sink 3 (as shown in Fig. 3c), and the bottom surface of the LEDs must be closely attached to the heat sink 3. Alternatively, a hole can be opened in the fixing portion of the heat sink 3 and the top of the bracket 2, and the round hole is inserted into the screw of the base of the light-emitting diode 1.
. 另外的实施树中所使用的散热片 3由纳米碳材料制作的, 在该散热片
上设置至少两根加强筋, 该加强筋由相同纳米碳材料制作, 该 2根加强筋 采用平行或交叉设置在散热片的底面上。 The heat sink 3 used in the other implementation tree is made of nano carbon material, and the heat sink is At least two reinforcing ribs are disposed on the same, and the reinforcing ribs are made of the same nano carbon material, and the two reinforcing ribs are arranged in parallel or intersecting on the bottom surface of the heat sink.
实施例 2 ― 参照图 1 a, 用实施例 1提供的任何一种散热组件, 来制作一本发明 的组合式发光二极管, 包括至少一常规的发光二极管 1, 例如使用专利申 请号为 02826127. 5; 发明名称: "发光二极管及其发光二极管灯" (如 图 3a) 。 该发光二极管 1的底座紧贴安装在实施例 1制作的散热组件的 散热片 3的上表面上,其发光二极管 1底座的螺杆穿过散热片 3的通孔拧 入超导热管 (支架 2) 中, 将外壳 6套在支架.2外 (如图 1 a所示) 该发 光二极管 1通过导线与该发光二极管的驱动电源电连接。 Embodiment 2 - Referring to Figure 1 a, a combined light-emitting diode of the present invention is fabricated using any of the heat-dissipating components provided in Embodiment 1, including at least one conventional light-emitting diode 1, for example, the patent application number is 02826127. Invention name: "Light-emitting diodes and their LED lights" (Figure 3a). The base of the light-emitting diode 1 is closely attached to the upper surface of the heat sink 3 of the heat-dissipating component fabricated in the first embodiment, and the screw of the base of the light-emitting diode 1 is screwed into the super-heat-conducting tube through the through hole of the heat sink 3 (the bracket 2). The outer casing 6 is sleeved outside the bracket 2. (as shown in FIG. 1a). The light-emitting diode 1 is electrically connected to the driving power source of the light-emitting diode through a wire.
另外的实施例中还可以采用图 3b的结构, 包括至少一常规的发光二 极管 1, 该发光二极管 1的底座紧贴安装在实施例 1制作的散热组件的散 热片 3的上表面上, 在 LED上方安装一透镜 11, LED固定方式 14采用机 '械固定。 In another embodiment, the structure of FIG. 3b can be used, including at least one conventional light-emitting diode 1. The base of the light-emitting diode 1 is closely attached to the upper surface of the heat sink 3 of the heat dissipation assembly fabricated in Embodiment 1, in the LED A lens 11 is mounted on the upper side, and the LED fixing method 14 is mechanically fixed.
另外的实施例中还包括 3个、 5个发光二极管 1 (如图 7b) , 或者也 可以组合安装, 可用集成封装的 LED, 该发光二极管 1紧贴安装在实施例 1制作的散热组件的散热片 3上表面上(如图 lb) , 该发光二极管 1通过 LED电极引线与驱动电源电连接; 本实施例的散热器以圆柱形铜棒为支架 2的立柱, 在该支架 2的顶部固定一碳纳米材料制作的散热片 3, 以及在 支架内的等间距地固定一组碳纳米材料制作的下散热片 ' , 并且一组下 散热片 3 ' 之间留有间隔 4, 该散热片或下散热片的厚度在 0. 2mm; LED固 定在铜柱(支架 2的立柱)顶层的散热片 3上(图 lb) ,—有镂空网格(或 小孔) 的塑料圆筒作为外壳 6, 将固定有散热片的支架 2整体围起来成为 一体, 组成了髙性能散热模组 8。 由于支架和外壳都是镂空的, 可以让空 气能充分自由流通;这样 LED在工作时产生的热量首先是通过第一层的散 热片散热, 同时热量沿支架向下传, 经过一小段距离就会遇到下 热片发 散掉一部份热量, 如此经过几个循环热量就很快散发到周围的空间中。其 他的实施例中:的支架 2还可用纳米碳管或铜等高导热材料制作。发光二极
営尤论是安装在支架上还是顶部的散热片上,它的底座的底面都必须紧贴 在散热片上。 In another embodiment, three or five light emitting diodes 1 are included (as shown in FIG. 7b), or they may be assembled in combination, and an LED of the integrated package may be used, and the light emitting diode 1 is closely attached to the heat dissipating component of the heat dissipating component fabricated in Embodiment 1. On the upper surface of the sheet 3 (as shown in FIG. 1b), the LED 1 is electrically connected to the driving power source through the LED electrode lead; the heat sink of the embodiment has a cylindrical copper rod as a column of the bracket 2, and a top is fixed on the top of the bracket 2 a heat sink 3 made of carbon nanomaterial, and a lower heat sink made of a set of carbon nanomaterials at equal intervals in the bracket, and a gap 4 between the set of lower heat sinks 3', the heat sink or the lower The thickness of the heat sink is 0.2 mm; the LED is fixed on the heat sink 3 on the top layer of the copper column (the column of the bracket 2) (Fig. 1b), and the plastic cylinder with the hollow mesh (or small hole) is used as the outer casing 6, The bracket 2 to which the heat sink is fixed is integrally formed as a whole, and constitutes the performance heat dissipation module 8. Since the bracket and the outer casing are hollow, the air can be fully freely circulated; thus, the heat generated by the LED during operation is firstly dissipated through the heat sink of the first layer, and the heat is transmitted down the bracket, and after a short distance, When the hot piece is encountered, a part of the heat is dissipated, so that after a few cycles of heat, it is quickly released into the surrounding space. In other embodiments: the bracket 2 can also be made of a highly thermally conductive material such as carbon nanotubes or copper. Luminous dipole Whether it is mounted on the bracket or on the top of the heat sink, the bottom of the base must be placed close to the heat sink.
在其他的实施例中, 下散热片 3 ' 安装在支架 2的方式, 当支架 2是 一根超导热管、 一根金属管或金属棒时, 下散热片 3 ' 相对于与支架呈平 行设置,甚至有一定的角度设置(即散热片相对矛^:架倾 l¾0° 〜70° ) ;' 并且, 下¾热片 3 ' 固定在支架 2上的间隙 4处, 可以在间隙 4处设有调 整散热片间距的垫簡 13或螺丝作固定。 如果是下散热片 3 ' 竖直安装的 在支架 2的 (可以把一根超导热管、 金属管或金属棒作为立柱) 圆周上, 可以在立柱四周开槽, 将下散热片 3 ' 竖直插入槽中, 如图 7c中。 图中 14为一种 LED固定方式, 可以在支架上制作螺孔, 用 LED上的螺杆固定 In other embodiments, the lower fin 3' is mounted on the bracket 2, and when the bracket 2 is a super heat pipe, a metal pipe or a metal bar, the lower fin 3' is disposed in parallel with the bracket. Even with a certain angle setting (ie, the heat sink is opposite to the spear ^: frame tilt l3⁄40 ° ~ 70 °); 'and, the lower 3⁄4 hot plate 3 ' is fixed at the gap 4 on the bracket 2, can be provided at the gap 4 Adjust the fin spacing of the pad 13 or the screw for fixing. If the lower heat sink 3' is installed vertically on the circumference of the bracket 2 (a super heat pipe, metal pipe or metal bar can be used as the column), the groove can be grooved around the column, and the lower heat sink 3 'vertical Insert into the slot, as shown in Figure 7c. In the figure, 14 is an LED fixing method, which can make a screw hole on the bracket and fix it with a screw on the LED.
实施例 3 Example 3
参照图 4, 制作一具有组合式发光二极管灯泡, 即窒内使用的球泡灯, 这种灯大部份功率不大, 以 3、 5、 7、 10W最多。 图 4 (a) 是一种外形和 白炽灯泡接近的 LED灯泡, 泡壳可以有多种形状。 Referring to Fig. 4, a bulb having a combined LED bulb, that is, a bulb used in a crucible, is produced. Most of the lamps have a small power of 3, 5, 7, and 10W. Figure 4 (a) is an LED bulb with a shape and an incandescent bulb approaching. The bulb can have a variety of shapes.
本实施例的组合式发光二极管灯泡, 利用实施例 2制作的任何一种 3 - 7W的发光二极管 1, 其余部分结构与已有的发光二极管灯泡相同, 即 还包括一个泡壳 7,它可以是透明的, 或磨砂的或乳白的, 也可以是或二 次光学系统或透明保护罩, 将泡壳 7安装在实施例 2的组合式发光二极 管的支架 2顶端。 发光二极管 1 .四周有反光罩 15 (参见图 4 ) , 用以调 节光分布与 LED相匹配的驱动电路安装在绝缘电路室 9内,绝缘电路室 9 的下端安装一和传统灯具通用的电连接器 10,电连接器 10通常采用 E27 或 E14等型号的, 也可以和传统灯具兼容的接口。 The combined light-emitting diode bulb of the embodiment, using any of the 3 - 7W light-emitting diodes 1 produced in the second embodiment, the rest of the structure is the same as the existing light-emitting diode bulb, that is, a bulb 7 is also included, which may be Transparent, or matte or opalescent, or a secondary optical system or a transparent protective cover, the bulb 7 is mounted on the top end of the holder 2 of the combined light emitting diode of the second embodiment. The light-emitting diode 1 is surrounded by a reflector 15 (see FIG. 4), and a driving circuit for adjusting the light distribution to match the LED is installed in the insulating circuit chamber 9. The lower end of the insulating circuit chamber 9 is mounted with a common electrical connection with the conventional lamp. The electrical connector 10 is typically of the E27 or E14 type and is also compatible with conventional luminaires.
由纳米碳材料制成的厚度 ^mm散热片 3固定在支架上, 一组下散 热片 3 ' 分别与支架的立柱相垂直地固定在支架 2内,下散热片 3 ' 之间 有 8 mm的间隔。 ¾纳米碳材料制作的散热片或下敫热片上设置加强筋, 例如 2、 3、 4、:5根或更多根, 由纳米碳材料制作的加强筋, 平行设置在 散热片或下散热片的底面上; 或者是交叉设置在散热片或下散热片的底
面上, 呈 "X"、 . 、 " *"、 " 十"形状。 A heat sink 3 made of a nano carbon material is fixed on the bracket, and a set of lower fins 3' are respectively fixed in the bracket 2 perpendicularly to the pillar of the bracket, and 8 mm between the lower fins 3' interval. Reinforcing ribs are provided on the heat sink or the lower heat sheet made of 3⁄4 nanometer carbon material, for example, 2, 3, 4, 5 or more, ribs made of nano carbon material, arranged in parallel on the heat sink or the lower heat sink On the bottom surface; or at the bottom of the heat sink or the lower heat sink On the surface, it is in the shape of "X", . , "*", and "十".
一网格 (或小孔) 状的塑料圆筒做的外壳 6, 將外壳 6固定有散热片 的支架外围成为一体,组成了叠层式散热模组 8。与 LED相匹配的驱动电 路, 安装在绝缘电路室 9内, 在绝缘电路室 9下面和传统灯具通用的电 连接器 10电连接, 电连接器 10使用通常的 E27或 E14型号的。 本实施 例装在 LED前端的泡壳 7可以有多种形状。 实施例 4 A casing made of a mesh (or small hole) plastic cylinder 6 is formed by integrating the outer periphery of the casing to which the heat sink is fixed, and constitutes a laminated heat dissipation module 8. The drive circuit matched with the LED is mounted in the insulated circuit chamber 9 and electrically connected to the electrical connector 10 common to the conventional lamp under the insulated circuit chamber 9, and the electrical connector 10 is of the conventional E27 or E14 type. The bulb 7 of this embodiment mounted on the front end of the LED can have various shapes. Example 4
利用本实施例 1制作的散热组件与常规的功率型 LED光源相结合制成 本发明的 LED路灯光源模组,或者利用实施例 2制作的任何一款组合式发 光二极管制成 LED路灯光源模组, 如图 7a和图 7b; 其余部分结构与已有 的 LED光源相同。 The LED street light source module of the present invention is formed by using the heat dissipating component produced in the first embodiment in combination with a conventional power LED light source, or the LED street light source module is formed by using any of the combined light emitting diodes produced in the second embodiment. , as shown in Figure 7a and Figure 7b; the rest of the structure is the same as the existing LED light source.
这一类的灯具所使用的 LED光源功率都比较大, 常常有几十瓦, 现在 制作的 LED路灯都是用整个一大块的压铸铝或拉伸作 LED散热器, 一个 120W的 LED路灯散热器往往重达 8- 10公斤。 而散热效果还不理想, 如此 重的灯头,又给路灯整体的设计制作带来很多负担; 利用本发明的散热组 件制作 LED光源可以大幅度减轻灯具的重量。 在本实施例中列举了两个例子, 一个是用 1颗实施例 2中的 LED作光 源的, 支架 2是一根铜棒, 该支架 2顶端制成一螺孔, 其螺孔的规格和 LED螺杆一祥, LED底座的螺杆拧入螺孔中固定, 如如图 7a所示, 散热片 3紧贴在 LED底座下表面。 散热片 3用厚度为 0. 5mm的纳米碳片制成, 也 可以用厚度为 0. 1〜lram .的铝片制成。 根据支架 2上温度分布情况。 散热 片 3 ' 的面积逐渐减小, 因而整个散热组件的外形呈宝塔形。 LED的电极 用导线引出到模块外, 若是如图 7b所示 有多个 LED的先经组合后再引 出至路灯中的驱动电源。两张散热片间 空隙。外圈 6是通风防水的功能。
图 7b所示的是用几个 LED作光源, 利用本发明叠层式散热器的结构示意 图; 其中, 下散热片 3 ' 是按图 7a—样宝塔形分布安装的, 这样可以降 低一些成本。 The LED light source used in this type of luminaire is relatively large, often tens of watts. Now the LED street light is made of a whole large piece of die-cast aluminum or stretched as an LED heat sink, and a 120W LED street light is used for heat dissipation. The device often weighs 8-10 kg. The heat dissipation effect is not ideal, and such a heavy lamp head brings a lot of burden to the overall design and manufacture of the street lamp; using the heat dissipating component of the invention to manufacture the LED light source can greatly reduce the weight of the lamp. In the present embodiment, two examples are exemplified, one is to use one LED of the second embodiment as a light source, the bracket 2 is a copper rod, and the top end of the bracket 2 is made into a screw hole, and the size of the screw hole is The LED screw is screwed, and the screw of the LED base is screwed into the screw hole. As shown in Fig. 7a, the heat sink 3 is closely attached to the lower surface of the LED base. 5毫米的铝合金片。 The heat sink 3 is made of a thickness of 0. 5mm nano-carbon sheet, can also be made with a thickness of 0. 1~lram. According to the temperature distribution on the bracket 2. The area of the heat sink 3' is gradually reduced, so that the entire heat dissipating component has a pagoda shape. The electrodes of the LED are led out of the module by wires, and if there are multiple LEDs as shown in Fig. 7b, they are combined and then led out to the driving power source in the street lamp. There is a gap between the two heat sinks. The outer ring 6 is a function of ventilation and waterproofing. Fig. 7b is a schematic view showing the structure of a laminated heat sink according to the present invention by using several LEDs as a light source; wherein the lower heat sink 3' is installed in the shape of a pagoda according to Fig. 7a, which can reduce some costs.
当然, 本发明还可有其他多种实施例, 在不背离本发明精神及其实质 的情况下,熟悉本领域的技术人员当可根据本发明作出各种相应的改变和 变型,但这些相应的改变和变形都应属于本发明所附的权利要求的保护范 围。
There are a variety of other embodiments and modifications of the present invention, and various corresponding changes and modifications can be made in accordance with the present invention without departing from the spirit and scope of the invention. Changes and modifications are intended to be included within the scope of the appended claims.
Claims
1.一种用于发光二极管的散热组件,〈包括散热片, 其特征在于, 还包 括一个用高导热材料搭建的支架, 所述的支架是一根超导热管、 一根金属 管或金属棒, 在所述的支架顶部设置所述的散热片, 和在该支架四周设置 一组下散热片组成; 其中, 所述的散热片中心开有通孔, 其通孔大小与所 述的超导热管、 金属管或金属棒的外径相同; 所述的超热导率管或金属管 的内径与要安装的发光二极管的散热底座底面的螺杆相配合; 一用绝缘材' 料或金属制作的一多孔的或网状的外壳包裹在支架外, 与支架成为一体。 A heat dissipating component for a light emitting diode, comprising a heat sink, characterized by further comprising a bracket constructed of a highly thermally conductive material, the bracket being a superconducting heat pipe, a metal pipe or a metal bar Providing the heat sink on the top of the bracket, and forming a set of lower heat sinks around the bracket; wherein the heat sink has a through hole at the center thereof, the through hole size and the superconducting The outer diameter of the heat pipe, the metal pipe or the metal bar is the same; the inner diameter of the superheat conductivity pipe or the metal pipe is matched with the screw of the bottom surface of the heat dissipation base of the light emitting diode to be mounted; one made of insulating material or metal A porous or meshed outer casing encases the outer portion of the stent and is integral with the stent.
2.按权利要求 1所述的用于发光二极管的散热组件, 其特征在于, 所 述的支架由 2根以上高导热材料搭建成镂空的骨架, 骨架顶部是平的, 该' 骨架顶部固定所述的散热片, 和在骨架内腔中固定一组下散热片, 所述的 下散热片与下散热片之间留有间隔; 或者在骨架和散热片固定处幵一与要 安装的发光二极管的散热底座底面的螺杆相配合的通孔; 用绝缘材料或金 属制作的一多孔的或网状的外壳包裹在支架外, 与支架成为一体。 The heat dissipating component for a light emitting diode according to claim 1, wherein the bracket is made of two or more high thermal conductive materials to form a hollow skeleton, and the top of the skeleton is flat, and the skeleton top fixing station a heat sink, and a set of lower heat sinks are fixed in the inner cavity of the skeleton, and a space is left between the lower heat sink and the lower heat sink; or a light emitting diode to be mounted is fixed at the fixing of the skeleton and the heat sink A screw-fitted through hole on the bottom surface of the heat dissipation base; a porous or mesh-shaped outer casing made of an insulating material or metal is wrapped around the bracket and integrated with the bracket.
3.按权利要求 2所述的用于发光二极管的散热组件, 其特征在于, 所 述的下散热片与支架的连接方式,采用下散热片与支架相互垂直、相互平. 行或下散热片相对于支架倾斜固定。 、 The heat dissipating component for a light emitting diode according to claim 2, wherein the lower heat sink and the bracket are connected to each other by using the lower heat sink and the bracket perpendicular to each other, and the bottom or lower heat sink Tilt fixed relative to the bracket. ,
4.按权利要求 1或 2所述的用于发光二极管的散热组件,其特征在于, 所述的支架的形状为圆形、 方形或多面体的框架, 该支架顶部为平的; 所 述的金属为铜或铝。 The heat dissipating component for a light emitting diode according to claim 1 or 2, wherein the bracket has a circular, square or polyhedral frame, and the top of the bracket is flat; For copper or aluminum.
、 ,
5.按权利要求 1或 2所迷的用于发光二极管的散热组件,其特征在于, 所述的散热片或下散热片由具有高导热率高散热性能的纳米碳管或其它 纳米碳材料制成, 或采用铜片、铝片或其它复合材料制成; 所述的下散热 片的形状以安装在所述的支架内腔中相适宜为准;所述的散热片或所述的 下散热片的厚度在 0. lmm^lOmm之间。 The heat dissipating component for a light emitting diode according to claim 1 or 2, wherein the heat sink or the lower heat sink is made of carbon nanotubes or other nano carbon materials having high thermal conductivity and high heat dissipation performance. Or a copper sheet, an aluminum sheet or other composite material; the shape of the lower heat sink is suitable for being mounted in the inner cavity of the bracket; the heat sink or the lower heat dissipation The thickness of the sheet is between 0. lmm^lOmm.
6.按权利要求 5所述的用于发光二扱管的散热组件, 其特征在于, 还 包括在由纳米碳材料制作的散热片或下散热片上设置至少两根加强筋,所 述的加强筋由相同纳米碳材料制作,该加强筋平行或交叉 置在散热片或 下散热片的底面上。 The heat dissipating component for a light-emitting diode according to claim 5, further comprising at least two reinforcing ribs disposed on the heat sink or the lower heat sink made of the nano carbon material, the reinforcing rib Made of the same nano-carbon material, the ribs are placed parallel or across the bottom surface of the heat sink or the lower heat sink.
7.按权利要求 1或 2所述的用于发光二极管的散热组件,其特征在于,
尸 Λ还的外宂用 塚^"科 定 厲 枓市 乂,尸 ;r:¾tw 偶 科定钢¾衣囬¾ · . 镀铁。 7. The heat dissipating assembly for a light emitting diode according to claim 1 or 2, wherein The corpse is also used for 宂^"King Ding Li 枓 乂, corpse; r: 3⁄4tw 偶 科 定 钢 3⁄4 衣 back 3⁄4 · .
8. 一种应用权利要求 1所述的散热组件制作的发光二极管, 包括至少 一个发光二极管, 该发光二极管通过导线与驱动电源电连接,其特征在于, 还包括用于发光二极管的散热组件; 所述的散热组件由一个用高导热材料 搭建的支架, 和在所述的支架顶部设置所述的散热片, 以及在该支架四周 设置一组下散热片组成; 其中, 所述的散热片中心开有通孔, 其通孔大小 与所述的超导热管、 金属管或金属棒的外径相同; 所述的超热导率管或金 属管的内径与要安装的发光二极管的散热底座底面的螺杆相配合; 一用绝 缘材料或金属制作的一多孔的或网状的外壳包裹在支架外, 与支架成为一 体;所述的发光二极管的散热底座紧贴安装在所述的支架顶部的散热片上, 或者发光二极管的散热底座的螺杆插装在所述的支架顶部的散热片的孔 中。 8. A light emitting diode fabricated by using the heat dissipating component of claim 1, comprising at least one light emitting diode electrically connected to a driving power source through a wire, characterized by further comprising a heat dissipating component for the light emitting diode; The heat dissipating component comprises a bracket constructed of a highly thermally conductive material, and the heat sink is disposed on the top of the bracket, and a set of lower fins is disposed around the bracket; wherein the heat sink is centered a through hole having a through hole having the same outer diameter as the superconducting tube, the metal tube or the metal rod; the inner diameter of the superheat conductivity tube or the metal tube and the bottom surface of the heat dissipation base of the light emitting diode to be mounted The screw is matched; a porous or mesh shell made of insulating material or metal is wrapped around the bracket and integrated with the bracket; the heat sink base of the LED is closely attached to the heat sink mounted on the top of the bracket On-chip, or the screw of the heat-dissipating base of the light-emitting diode is inserted into the hole of the heat sink at the top of the bracket.
9.按权利要求 8所述的发光二极管, 其特征在于, 所述的支架由 2根 以上高导热材料搭建成镂空的骨架, 骨架顶部是平的', 该骨架顶部固定所 述的散热片, 和在骨架内腔中固定一组下散热片, 所述的下散热片与下散 热片之间留有间隔; 或者在骨架和散热片固定处开一与要安装的发光二极 管的散热底座底面的螺杆相配合的通孔; 用绝缘材料或金属制作的一多孔 的或网状的外壳包裹在支架外, 与支架成为一体。 The light emitting diode according to claim 8, wherein the bracket is made up of two or more high thermal conductive materials, and the top of the skeleton is flat, and the top of the skeleton fixes the heat sink. And fixing a set of lower heat sinks in the inner cavity of the skeleton, leaving a space between the lower heat sink and the lower heat sink; or opening a bottom surface of the heat dissipation base of the light emitting diode to be mounted at the fixing portion of the skeleton and the heat sink A through hole that is matched by a screw; a porous or mesh outer casing made of an insulating material or metal is wrapped around the bracket and integrated with the bracket.
10. 一种应用权利要求 8所述的发光二极管制作的发光二极管灯,其特 征在于: 包括至少一个上述发光二极管, 该发光二极管的引出线与一个所. 用 LED对应的驱动电路电连接, 所述的驱动电路安装在绝缘电路室内, 它 通过电连接器 10和外电源作电连接,在所述发光二极管上套装一透光泡壳 和反光罩。 . 10. A light-emitting diode lamp manufactured by using the light-emitting diode of claim 8, comprising: at least one of the light-emitting diodes, wherein a lead-out line of the light-emitting diode is electrically connected to a driving circuit corresponding to the LED; The driving circuit is installed in the insulating circuit chamber, and is electrically connected to the external power source through the electrical connector 10, and a light-transmitting bulb and a reflector are disposed on the light-emitting diode. .
11.按权利要求 10所述的发光二极管灯, 其特征在于, 所述的安装 在散 器顶端的发光二极管芯片为白光 LED、 或是单色可见光 LED, 或 是各种波长的 LED的组合, 并且是直流驱动的或是交流驱动的。 The LED lamp of claim 10, wherein the LED chip mounted on the top of the diffuser is a white LED, or a monochromatic visible LED, or a combination of LEDs of various wavelengths. And it is DC driven or AC driven.
12.按权利要求 10所述的发光二极管灯, 其特征在于,.所述的电连接器 为双脚、 多脚直插的灯头或螺旋灯头。 ^
12. The LED lamp of claim 10, wherein said electrical connector is a two-legged, multi-legged base or a spiral base. ^
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CN2009901004568U CN202049991U (en) | 2008-12-09 | 2009-01-23 | Radiation assembly used for light-emitting diode (LED), as well as LED and LED lamp |
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Cited By (2)
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CN102252300A (en) * | 2011-07-05 | 2011-11-23 | 广州光为照明科技有限公司 | Novel heat dissipation light emitting diode (LED) street lamp module radiator |
EP3354982A4 (en) * | 2015-09-17 | 2018-10-31 | Yixing Zhang | Device exchanging heat using thermally conductive material wire braid |
Families Citing this family (3)
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CN104332553A (en) * | 2014-10-23 | 2015-02-04 | 福建永德吉灯业股份有限公司 | One-way luminous LED (Light Emitting Diode) light-emitting element COB (Chip on Board) packaging structure and application thereof |
CN109392237B (en) * | 2017-08-14 | 2024-05-07 | 广东合通建业科技股份有限公司 | High-heat-dissipation multilayer copper substrate and manufacturing process thereof |
CN108668509B (en) * | 2018-06-14 | 2024-03-26 | 浙江大学山东工业技术研究院 | Cooling device of cabinet |
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CN2401931Y (en) * | 1999-10-29 | 2000-10-18 | 魏文珍 | Improved radiator |
CN1359045A (en) * | 2000-12-19 | 2002-07-17 | 庄嘉琛 | Cooling device for central microprocessor |
CN1608326A (en) * | 2001-12-29 | 2005-04-20 | 杭州富阳新颖电子有限公司 | LED and LED lamp thereof |
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- 2009-01-23 CN CN2009901004568U patent/CN202049991U/en not_active Expired - Fee Related
- 2009-01-23 WO PCT/CN2009/000113 patent/WO2010066089A1/en active Application Filing
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CN2401931Y (en) * | 1999-10-29 | 2000-10-18 | 魏文珍 | Improved radiator |
CN1359045A (en) * | 2000-12-19 | 2002-07-17 | 庄嘉琛 | Cooling device for central microprocessor |
CN1608326A (en) * | 2001-12-29 | 2005-04-20 | 杭州富阳新颖电子有限公司 | LED and LED lamp thereof |
Cited By (2)
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CN102252300A (en) * | 2011-07-05 | 2011-11-23 | 广州光为照明科技有限公司 | Novel heat dissipation light emitting diode (LED) street lamp module radiator |
EP3354982A4 (en) * | 2015-09-17 | 2018-10-31 | Yixing Zhang | Device exchanging heat using thermally conductive material wire braid |
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