WO2009125728A1 - アクチュエータアレイシート - Google Patents
アクチュエータアレイシート Download PDFInfo
- Publication number
- WO2009125728A1 WO2009125728A1 PCT/JP2009/056968 JP2009056968W WO2009125728A1 WO 2009125728 A1 WO2009125728 A1 WO 2009125728A1 JP 2009056968 W JP2009056968 W JP 2009056968W WO 2009125728 A1 WO2009125728 A1 WO 2009125728A1
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- WIPO (PCT)
- Prior art keywords
- actuator
- layer
- sheet
- portions
- lens
- Prior art date
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Classifications
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B7/00—Mountings, adjusting means, or light-tight connections, for optical elements
- G02B7/02—Mountings, adjusting means, or light-tight connections, for optical elements for lenses
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
- F03G—SPRING, WEIGHT, INERTIA OR LIKE MOTORS; MECHANICAL-POWER PRODUCING DEVICES OR MECHANISMS, NOT OTHERWISE PROVIDED FOR OR USING ENERGY SOURCES NOT OTHERWISE PROVIDED FOR
- F03G7/00—Mechanical-power-producing mechanisms, not otherwise provided for or using energy sources not otherwise provided for
- F03G7/06—Mechanical-power-producing mechanisms, not otherwise provided for or using energy sources not otherwise provided for using expansion or contraction of bodies due to heating, cooling, moistening, drying or the like
- F03G7/061—Mechanical-power-producing mechanisms, not otherwise provided for or using energy sources not otherwise provided for using expansion or contraction of bodies due to heating, cooling, moistening, drying or the like characterised by the actuating element
- F03G7/0614—Mechanical-power-producing mechanisms, not otherwise provided for or using energy sources not otherwise provided for using expansion or contraction of bodies due to heating, cooling, moistening, drying or the like characterised by the actuating element using shape memory elements
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
- F03G—SPRING, WEIGHT, INERTIA OR LIKE MOTORS; MECHANICAL-POWER PRODUCING DEVICES OR MECHANISMS, NOT OTHERWISE PROVIDED FOR OR USING ENERGY SOURCES NOT OTHERWISE PROVIDED FOR
- F03G7/00—Mechanical-power-producing mechanisms, not otherwise provided for or using energy sources not otherwise provided for
- F03G7/06—Mechanical-power-producing mechanisms, not otherwise provided for or using energy sources not otherwise provided for using expansion or contraction of bodies due to heating, cooling, moistening, drying or the like
- F03G7/065—Mechanical-power-producing mechanisms, not otherwise provided for or using energy sources not otherwise provided for using expansion or contraction of bodies due to heating, cooling, moistening, drying or the like using a shape memory element
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B13/00—Optical objectives specially designed for the purposes specified below
- G02B13/001—Miniaturised objectives for electronic devices, e.g. portable telephones, webcams, PDAs, small digital cameras
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B7/00—Mountings, adjusting means, or light-tight connections, for optical elements
- G02B7/02—Mountings, adjusting means, or light-tight connections, for optical elements for lenses
- G02B7/04—Mountings, adjusting means, or light-tight connections, for optical elements for lenses with mechanism for focusing or varying magnification
- G02B7/10—Mountings, adjusting means, or light-tight connections, for optical elements for lenses with mechanism for focusing or varying magnification by relative axial movement of several lenses, e.g. of varifocal objective lens
- G02B7/102—Mountings, adjusting means, or light-tight connections, for optical elements for lenses with mechanism for focusing or varying magnification by relative axial movement of several lenses, e.g. of varifocal objective lens controlled by a microcomputer
Definitions
- the present invention relates to an actuator that moves a small object.
- this camera module conventionally, a lens barrel and lens holder that support a lens, a holder that supports an infrared (IR) cut filter, a substrate, an image sensor, and a housing that holds a multilayer body including optical elements, the multilayer body
- a resin or the like for sealing Therefore, when the above-mentioned many parts are downsized, it is not easy to produce a camera module by accurately combining many parts.
- a laminated member is formed by pasting a substrate, a semiconductor sheet on which a large number of imaging elements are formed, and a lens array sheet on which a large number of imaging lenses are formed via a resin layer, and the laminated member is diced.
- a technique for completing individual camera modules has been proposed (for example, Patent Document 1).
- a camera module having an optical system drive mechanism using a thin film actuator has been proposed in, for example, Patent Document 2.
- Patent Document 1 Although the function of the module is improved, it is difficult to manufacture a camera module by accurately combining a large number of parts.
- Such a problem is not limited to only a small camera module, but is common to devices including a small drive mechanism.
- the present invention has been made in view of the above problems, and an object of the present invention is to provide a technology capable of achieving both high functionality and high accuracy in an apparatus including a small drive mechanism.
- the actuator array sheet includes a plate-shaped sheet main body portion in which a plurality of openings penetrating from the front surface to the back surface are formed in a predetermined arrangement, and the opening portions A movable portion is provided that protrudes from the seat body and includes a displacement element and a support portion that supports the displacement element.
- the actuator array sheet according to the second aspect is the actuator array sheet according to the first aspect, and includes a portion for each of the movable parts to come into contact with the moving object.
- the actuator array sheet according to the third aspect is the actuator array sheet according to the first aspect, wherein the movable part projects from the sheet main body part at each of the openings. Includes moving parts.
- the actuator array sheet according to a fourth aspect is the actuator array sheet according to the third aspect, wherein the first and second movable parts project from the opposing inner edge parts of the openings.
- An actuator array sheet is the actuator array sheet according to the third aspect, and is disposed on the sheet main body and includes the displacement element and the second included in the first movable part. It further includes a connection wiring portion that electrically connects the displacement element included in the movable portion.
- the actuator array sheet according to a sixth aspect is the actuator array sheet according to the first aspect, wherein the sheet main body includes a portion where a predetermined member is joined to a sheet formed in the predetermined arrangement. .
- An actuator array sheet according to a seventh aspect is the actuator array sheet according to the first aspect, provided in the vicinity of each of the openings, penetrating the sheet main body, and in each of the displacement elements. A through wiring portion for applying an electric field is further provided.
- the actuator array sheet according to the eighth aspect is the actuator array sheet according to the first aspect, and is provided on each of the predetermined positions between the adjacent openings on the sheet main body. And a terminal portion for connecting a wiring for applying an electric field to each displacement element while being electrically connected to each displacement element.
- An actuator array sheet is the actuator array sheet according to the first aspect, and includes a frame portion that surrounds the opening and is formed by the sheet main body portion, and projects from the frame portion.
- a plurality of actuator unit chips each including one or more movable parts are integrally formed in a predetermined arrangement.
- the actuator array sheet according to a tenth aspect is the actuator array sheet according to the ninth aspect, wherein the plurality of actuators are separated by cutting each chip of the actuator unit by cutting the sheet main body.
- the unit chip is formed.
- the actuator array sheet according to any one of the first to tenth aspects, the actuator array sheet and a sheet in which a plurality of chips each including a moving object are formed and laminated are bonded and bonded to each other. Therefore, it is possible to achieve both high functionality and high accuracy in an apparatus including a small drive mechanism.
- the configuration for applying an electric field to the movable part can be simplified.
- the actuator array sheet according to the seventh aspect when manufacturing a device including a small drive mechanism, by providing a similar penetrating wiring portion on another sheet laminated and bonded to the actuator array sheet, A wiring portion for applying an electric field to the movable portion can be easily formed with high accuracy.
- the actuator array sheet according to the eighth aspect makes it easy to produce the actuator array sheet.
- FIG. 1 It is a figure which illustrates schematic structure of the mobile telephone containing the camera module which concerns on embodiment of this invention. It is a disassembled perspective view which shows the structural example of the camera module which concerns on embodiment of this invention. It is a top view which shows the structural example of each layer which comprises a camera module. It is a top view which shows the structural example of each layer which comprises a camera module. It is a figure for demonstrating the detailed structural example of an actuator layer. It is a figure for demonstrating the operation example of an actuator part. It is a figure which illustrates the structure of a camera module. It is a figure for demonstrating the drive aspect of the lens part contained in a 3rd lens layer. It is a flowchart which shows the procedure of the manufacturing process of a camera module.
- FIG. 1 is a schematic view illustrating a schematic configuration of a mobile phone 100 equipped with a camera module 400 according to an embodiment of the present invention.
- FIG. 1 and the drawings after FIG. 1 three axes XYZ orthogonal to each other are appropriately attached in order to clarify the orientation relationship.
- the mobile phone 100 includes an image acquisition / playback unit 200 and a main body unit 300.
- the image acquisition / playback unit 200 includes a camera module 400 and a display (not shown), and the main body unit 300 includes a control unit that controls the entire mobile phone 100 and various buttons (not shown) such as a numeric keypad.
- the image acquisition / playback unit 200 and the main body unit 300 are connected by a rotatable hinge unit, and the mobile phone 100 can be folded.
- FIG. 1B is a schematic cross-sectional view focusing on the image acquisition / playback unit 200 of the mobile phone 100.
- the camera module 400 is a small imaging device having an XY cross-section of about 5 mm square and a thickness (depth in the Z direction) of about 3 mm. This is a so-called micro camera unit (MCU).
- MCU micro camera unit
- FIG. 2 is an exploded perspective view schematically showing a configuration example of the camera module 400.
- the camera module 400 includes an imaging element layer 10, an imaging sensor holder layer 20, an infrared cut filter layer 30, a first lens layer 40, a second lens layer 50, an actuator layer 60, and a parallel spring lower layer 70.
- the third lens layer 80, the parallel spring upper layer 90, and the protective layer CB are formed by laminating in this order. Since the two adjacent layers included in the ten layers are joined by a resin such as an epoxy resin, the resin is interposed between the layers.
- Each of the layers 10 to 90 and CB has a substantially identical rectangular shape (here, a square having a side of about 5 mm) on the surface in the ⁇ Z direction.
- the connecting portion 84 (see FIG. 4B) is cut at portions 84a and 84b drawn by thick broken lines in the drawing.
- the frame portion F8 and the lens portion 81 are separated.
- each layer> 3 and 4 show the image sensor layer 10, the image sensor holder layer 20, the infrared cut filter layer 30, the first lens layer 40, the second lens layer 50, the actuator layer 60, the parallel spring lower layer 70, and the third lens layer.
- 80 is a plan view showing a configuration example of 80, a parallel spring upper layer 90, and a protective layer CB.
- the imaging element layer 10 includes, for example, an imaging element unit 11 formed by a COMS sensor or a CCD sensor, a peripheral circuit thereof, and a chip including an outer peripheral part F1 surrounding the imaging element unit 11. It is. Although not shown here, in order to give a signal to the image sensor unit 11 and read out the signal from the image sensor unit 11 on the back surface (the surface on the ⁇ Z side) of the image sensor layer 10. Various terminals for connecting the wires are provided.
- minute holes (through holes) Ca1 and Cb1 penetrating along the Z direction are provided at two predetermined locations on the outer peripheral portion F1, and a conductive material (conductive material) is provided in the through holes Ca1 and Cb1. Filled.
- the inner diameters of the minute through holes Ca1, Cb1 are set to about several tens of ⁇ m, for example.
- the surface on the + Z side of the image sensor unit 11 functions as a surface (image capturing surface) that receives light from the subject, and the outer peripheral portion F1 is located on the image sensor holder layer 20 adjacent to the + Z side of the image sensor layer 10. Are joined to each other.
- the imaging sensor holder layer 20 is a chip that is formed of a material such as resin and holds the imaging element layer 10 attached by bonding. Specifically, an opening 21 having a substantially square cross section is provided along the Z direction at a substantially center of the image sensor holder layer 20, and the cross section of the opening 21 becomes smaller toward the + Z side. Note that the quadrangle drawn with a broken line in FIG. 3B indicates the outer edge of the opening 21 on the surface on the ⁇ Z side.
- minute holes (through holes) Ca2 and Cb2 penetrating along the Z direction are provided at two predetermined positions on the outer periphery of the image sensor holder layer 20, and the through holes Ca2 and Cb2 are filled with a conductive material. Further, the ⁇ Z side surface of the outer peripheral portion of the imaging sensor holder layer 20 is bonded to the adjacent imaging element layer 10, and the + Z side surface of the outer peripheral portion is bonded to the adjacent infrared cut filter layer 30.
- the infrared cut filter layer 30 is a filter chip that cuts infrared rays, which is formed by multilayering transparent thin films having different refractive indexes on a transparent substrate.
- the infrared cut filter layer 30 is formed by, for example, sputtering a large number of transparent thin films having different refractive indexes on the upper surface of a substrate made of glass or transparent resin, and the thickness and refractive index of the thin film.
- the wavelength band of the transmitted light is controlled by the combination.
- the infrared cut filter layer 30 is preferably one that blocks light in the wavelength band of 600 nm or more.
- minute holes (through holes) Ca3 and Cb3 penetrating along the Z direction are provided at two predetermined positions on the outer peripheral portion of the infrared cut filter layer 30,
- the through holes Ca3 and Cb3 are filled with a conductive material.
- the ⁇ Z side surface of the outer peripheral portion of the infrared cut filter layer 30 is bonded to the adjacent imaging sensor holder layer 20, and the + Z side surface of the outer peripheral portion is bonded to the adjacent first lens layer 40.
- the first lens layer 40 includes a lens portion 41 made of an optical lens having a positive lens power, and an outer peripheral portion of the first lens layer 40 that surrounds the lens portion 41.
- the frame portion F4 to be formed is a chip formed by integrally molding the same material. And as a material which comprises the 1st lens layer 40, phenol-type resin, acrylic resin, or glass is mentioned.
- the lens unit 41 is an optical lens that forms an image so that the focal points of the first to third lens layers 40, 50, and 80 correspond to the image sensor unit 11.
- minute holes (through holes) Ca4 and Cb4 penetrating along the Z direction are provided at two predetermined positions of the frame portion F4, and the through holes Ca4 and Cb4 are provided in the through holes Ca4 and Cb4. Is filled with a conductive material. Further, the ⁇ Z side surface of the frame portion F4 is bonded to the adjacent infrared cut filter layer 30, and the + Z side surface of the frame portion F4 is bonded to the adjacent second lens layer 50.
- the second lens layer 50 includes a lens portion 51 made of an optical lens having negative lens power, and an outer peripheral portion of the second lens layer 50 that surrounds the lens portion 51.
- the frame portion F5 to be formed is a chip formed by integrally molding with the same material.
- a material which comprises the 2nd lens layer 50 similarly to the 1st lens layer 40, a phenol-type resin, an acrylic resin, or glass is mentioned.
- the lens unit 51 is an optical lens that refracts light so that the focal points of the first to third lens layers 40, 50, and 80 correspond to the image sensor unit 11, similarly to the lens unit 41. .
- minute holes (through holes) Ca5 and Cb5 penetrating along the Z direction are provided at two predetermined positions of the frame portion F5, and the through holes Ca5 and Cb5 are provided in the through holes Ca5 and Cb5. Is filled with a conductive material. Further, the ⁇ Z side surface of the frame portion F5 is bonded to the adjacent first lens layer 40 (specifically, the frame portion F4), and the + Z side surface of the frame portion F5 is bonded to the adjacent actuator layer 60. Is done.
- Actuator layer 60 As shown in FIG. 3 (f), the actuator layer 60 is disposed on the imaging surface side of the imaging element layer 10, and the thin plate-like actuator units 61 a and 61 b (moving the lens unit 81 of the third lens layer 80). It is a chip that constitutes a unit (actuator unit) provided with (corresponding to the “movable part” of the present invention).
- a displacement element (actuator element) is formed in a thin film on a silicon (Si) substrate.
- a shape memory alloy (SMA) is used as the actuator element.
- the actuator layer 60 includes a frame portion F6 constituting an outer peripheral portion, and two plate-like actuator portions 61a and 61b that protrude from the frame portion F6 with respect to a hollow portion inside the frame portion F6. Is provided. That is, one end of each of the two actuator portions 61a and 61b is fixed to the frame portion F6, and the frame portion F6 is formed so as to surround the two actuator portions 61a and 61b.
- the frame portion F6 extends substantially parallel to the X axis and extends in parallel to the Y axis, and two plate-like members that form two sides facing each other.
- four plate-like members composed of two plate-like members forming two sides facing each other are formed in a square shape. Further, among the inner edges of the frame portion F6 formed by one of the four plate-like members (here, the -Y-side plate-like member), the end portion (one end) on the -X side.
- One end of the actuator portion 61a is fixed to a predetermined portion in the vicinity (hereinafter referred to as “one predetermined portion”), and an actuator is provided in a predetermined portion (hereinafter referred to as “the other predetermined portion”) in the vicinity of the end portion (the other end) on the + X side.
- One end of the part 61b is fixed. That is, one end of each of the two actuator portions 61a and 61b is an end portion (fixed end) fixed to the frame portion F6, and the other end of each of the two actuator portions 61a and 61b is relative to the frame portion F6. The end position (free end) is freely changed.
- the middle of the frame portion F6 from the back surface (here, the ⁇ Z side surface) of the frame portion F6 are provided.
- the ⁇ Z side surface of the frame portion F6 is bonded to the adjacent second lens layer 50 (specifically, the frame portion F5), and the + Z side surface of the frame portion F6 is adjacent to the adjacent parallel spring lower layer 70. Be joined.
- FIG. 5 is a diagram for explaining a detailed configuration of the actuator layer 60.
- the actuator layer 60 is formed on the base layer 601 shown in FIG. 5 (a), the insulating layer 602 shown in FIG. 5 (b), the first actuator element layer 603 shown in FIG. 5 (c), and shown in FIG. 5 (d).
- the insulating / conductive layer 604 and the second actuator element layer 605 shown in FIG. 5E are stacked in this order.
- the base layer 601 is made of, for example, a material having moderate rigidity (for example, a resin material such as silicon, metal, or polyimide), and includes a frame portion F61, a protruding portion 611a, And a plate-like base member having 611b.
- a material having moderate rigidity for example, a resin material such as silicon, metal, or polyimide
- the frame part F61 is a part that is bonded and fixed to the second lens layer 50.
- the protruding portion 611a is a plate-like and arm-like portion protruding from one predetermined portion of the frame portion F61
- the protruding portion 611b is a plate-like shape protruding from the other predetermined portion of the frame portion F61. And it is an arm-shaped part.
- the projecting portions 611a and 611b are formed to be deformable so that the other end side is displaced with the vicinity of one end fixed to the frame portion F61 as a fulcrum.
- the frame portion F61 and the projecting portions 611a and 611b are integrally formed.
- the present invention is not limited to this.
- the projecting portions 611a and 611b are attached to the frame portion F61 to be fixed. May be provided.
- each one end of the projecting portions 611a and 611b is fixed to the frame portion F61 to be a fixed end, and each other end of the projecting portions 611a and 611b is a free end,
- a frame portion F61 is formed so as to surround the protruding portions 611a and 611b.
- minute through holes Ca61 and Cb61 are provided along the Z direction at two predetermined positions (similar positions to the imaging element layer 10 and the like) of the frame part F61, and a conductive material is provided in the through holes Ca61 and Cb61. Filled.
- the insulating layer 602 is made of a non-conductive material (for example, an organic material) and has the same shape as the base layer 601.
- the insulating layer 602 is formed, for example, by vapor deposition using a mask with a predetermined thickness over the entire upper surface (+ Z side surface) of the base layer 601. Therefore, the insulating layer 602 has a film-like frame portion F62 formed on the upper surface of the frame portion F61 and projecting portions 612a and 612b formed on the upper surfaces of the projecting portions 611a and 611b, respectively.
- the frame part F6 of the actuator layer 60 is mainly composed of frame parts F61 and F62 which are stacked one above the other.
- minute through holes Ca62 and Cb62 along the Z direction are provided at two predetermined positions (similar positions to the imaging element layer 10 and the like) of the frame part F62, and the through holes Ca62 and Cb62 are filled with a conductive material. Is done.
- the minute through holes Ca61, Cb61, Ca62 A method in which Cb62 is formed at the same time is preferable.
- the first actuator element layer 603 has two displacement element parts 613a and 613b and two electrode parts Ta and Tb.
- the displacement element portion 613a is provided on the projecting portions 611a and 612a, and is configured by a thin-film element (here, a shape memory alloy) that expands and contracts in response to voltage application. That is, here, the projecting portions 611a and 612a function as support portions that support the displacement element portion 613a.
- the displacement element portion 613b has a shape similar to that of the displacement element portion 613a, is provided on the projecting portions 611b and 612b, and is a thin-film element (here, a shape memory alloy) that expands and contracts in response to voltage application. ). That is, here, the projecting portions 611b and 612b function as support portions that support the displacement element portion 613b.
- the material (here, shape memory alloy) of the displacement element portions 613a and 613b has a ratio (linear expansion) in which the length changes in response to an increase in temperature compared to the material (for example, silicon) of the base layer 601. Rate or linear expansion coefficient).
- the displacement element portions 613a and 613b are formed by, for example, forming a film by sputtering, or joining or press-bonding elements thinly stretched in a foil shape with an adhesive or the like. In addition, plating, vapor deposition, etc. are also considered as a film-forming method.
- the electrode portion Ta is made of, for example, a metal having excellent conductivity, and is electrically connected to the vicinity of the end portion (fixed end) on the one predetermined portion side of the displacement element portion 613a. This is a portion for applying a voltage supplied from a conductive material filled in Ca61 and Ca62 to the displacement element portion 613a.
- the electrode portion Ta is provided immediately above the through hole Ca62.
- the electrode portion Tb is made of, for example, a metal having excellent conductivity, and is near the end (fixed end) near the other predetermined portion of the displacement element portion 613b. This is a portion that is electrically connected and applies a voltage supplied from the conductive material filled in the through holes Cb61 and Cb62 to the displacement element portion 613b.
- the electrode portion Tb is provided immediately above the through hole Cb62.
- the insulating / conductive layer 604 includes insulating films 614a and 614b and conductive portions Cna and Cnb.
- the insulating film 614a is a non-electrically conductive film (insulating film) provided in a thin film shape over the entire area from the fixed end to slightly before the free end of the upper surface of the displacement element portion 613a.
- the insulating film 614b is a film (insulating film) having no electrical conductivity provided in a thin film shape over the entire area from the fixed end to slightly before the free end of the upper surface of the displacement element portion 613b.
- These insulating films 614a and 614b are formed, for example, by vapor deposition of an organic substance using a mask.
- the conductive portion Cna is a film (conductive film) having electrical conductivity provided in the vicinity of the end (free end) opposite to the predetermined portion on the upper surface of the displacement element portion 613a.
- the conductive portion Cnb is a conductive film provided in the vicinity of the end (free end) on the side opposite to the other predetermined portion on the upper surface of the displacement element portion 613b.
- the second actuator element layer 605 has two displacement element portions 615a and 615b and a wiring portion 615c.
- the displacement element portions 615a and 615b are made of the same material as the displacement element portions 613a and 613b, and are formed, for example, by film formation by sputtering, or by joining thinly stretched elements with an adhesive or the like. .
- plating, vapor deposition, etc. can be considered as a film-forming method of the displacement element part 615a, 615b.
- the displacement element portion 615a is provided almost over the entire upper surface of the insulating film 614a and the conductive portion Cna, and the displacement element portion 615b is provided almost over the entire upper surface of the insulating film 614b and the conductive portion Cnb. Therefore, the displacement element portion 613a and the displacement element portion 615a are formed so as to sandwich the insulating film 614a and the conductive portion Cna, and the displacement element portion 613a and the displacement element portion 615a are electrically connected by the conductive portion Cna in the vicinity of the free end. Connected. Further, the displacement element portion 613b and the displacement element portion 615b are formed so as to sandwich the insulating film 614b and the conductive portion Cnb.
- the displacement element portion 613b and the displacement element portion 615b are electrically connected by the conductive portion Cnb in the vicinity of the free end. Connected.
- the projecting portions 611a and 612a function as support portions that support the displacement element portion 615a
- the projecting portions 611b and 612b function as support portions that support the displacement element portion 615b. To do.
- the wiring portion 615c is provided on the upper surface side of the frame portion F61 (specifically, the upper surface of the frame portion F62) and electrically connects the displacement element portion 615a and the displacement element portion 615b in the vicinity of the fixed end. .
- the wiring portion 615c is made of, for example, a metal having excellent conductivity, and is formed by film formation by sputtering. Since the displacement element portions 613a, 613b, 615a, and 615b are electrically connected in series by the wiring portion 615c, the configuration for applying an electric field to the actuator portions 61a and 61b can be simplified.
- heat processing memory heat processing which memorize
- the operation of the actuator units 61a and 61b will be described by taking the operation of the actuator unit 61b as an example.
- FIG. 6 is a diagram for explaining the operation of the actuator section 61b.
- 6 (a) is a plan view showing the configuration of the actuator layer 60, as in FIG. 3 (f).
- FIGS. 6 (b) and 6 (c) focus on the actuator portion 61b, and
- FIG. FIG. 6 is a schematic cross-sectional view taken along section line 6A-6A of a).
- FIG. 6B and 6C show through wiring portions CTb formed by filling the through holes Cb1 to Cb5, Cb61, and Cb62 with a conductive material.
- the through wiring portion CTb is electrically connected to the displacement element portion 613b via the electrode portion Tb, and a voltage is applied to the actuator portion 61b via the through wiring portion CTb from the power supply circuit (not shown) of the main body portion 300.
- the through wiring portion CTa formed by filling the through holes Ca1 to Ca5, Ca61, and Ca62 with the conductive material is electrically connected to the displacement element portion 613a via the electrode portion Ta. And a voltage is applied to the actuator portion 61a from the power supply circuit through the through wiring portion CTa.
- nine parts constituting two actuator parts 61a and 61b that is, electrode part Ta, displacement element part 613a, conductive part Cna, displacement element part 615a, wiring part 615c, displacement element part 615b, conductive part Cnb, displacement
- the element portion 613b and the electrode portion Tb are connected in series between the through wiring portions CTa and CTb in this order.
- FIG. 6B shows a state (initial state) where the actuator portion 61b is not deformed.
- the initial state no voltage is applied to the displacement element portions 613b and 615b, and the displacement element portions 613b and 615b are in a normal temperature state.
- the displacement element portions 613b and 615b are formed in a flat plate shape by the elastic force of the protruding portion 611b of the base layer 601, and the actuator portion 61b has a substantially flat shape.
- the actuator portion 61b functions as a drive portion that generates a driving force by being deformed so that the free end is displaced with the place where it contacts the frame portion F6 as a fulcrum by applying an electric field. Then, the actuator unit 61a directly or indirectly abuts against the moving object, thereby applying an external force to the moving object to move the moving object.
- the two actuator parts 61a and 61b are electrically connected by the wiring part 615c, and are energized and heated at the same time. For this reason, the two actuator parts 61a and 61b are deformed substantially the same at substantially the same timing and mechanism.
- Parallel spring lower layer 70 As shown in FIG. 4A, the parallel spring lower layer 70 is made of a metal material such as phosphor bronze and is a chip having a frame part F7 and an elastic part 71, and is a layer (elastic layer) that forms a spring mechanism. ).
- the frame part F7 constitutes the outer peripheral part of the parallel spring lower layer 70. Then, the ⁇ Z side surface of the frame portion F7 is bonded to the adjacent actuator layer 60 (specifically, the frame portion F6), and the + Z side surface of the frame portion F7 is bonded to the adjacent third lens layer 80. Is done.
- the elastic portion 71 is formed by connecting three substantially linear plate-like members 71a, 71b, 71c in a U-shape, and two of the three plate-like members 71a, 71b, 71c on both sides. One end of each of the plate-like members 71a and 71c, that is, both ends of the elastic portion 71 are fixedly provided at two locations of the frame portion F7.
- the frame portion F7 is formed so as to surround the elastic portion 71.
- the frame part F7 like the frame part F6, extends substantially in parallel to the X axis and has two plate-like members that form two opposite sides, and the Y axis.
- the four plate-like members which are formed of two plate-like members extending in parallel and having two sides facing each other, are arranged in a square shape.
- One end of the elastic portion 71 (specifically, one end of the plate-like member 71a) is fixed to a predetermined portion in the vicinity (hereinafter referred to as “one predetermined portion”), and a predetermined portion in the vicinity of the + X side end portion (the other end) is fixed.
- the other end of the elastic portion 71 (specifically, one end of the plate-like member 71c) is fixed to the portion (hereinafter referred to as “the other predetermined portion”).
- the lower surfaces (surfaces on the ⁇ Z side) of the two plate-like members 71a, 71c on both sides are the upper surfaces of the actuator portions 61a, 61b ( + Z side surface). Therefore, the two plate-like members 71a and 71c are shifted so that the relative position of the plate-like member 71b with respect to the frame portion F7 is shifted to the + Z side in accordance with the deformation of the actuator portions 61a and 61b shown in FIG. Elastically deforms.
- Third lens layer 80 As shown in FIG. 4B, the third lens layer 80 is a chip having a frame portion F8, a lens portion 81, and a lens holding portion 83. As the material constituting the third lens layer 80, as in the first and second lens layers 40 and 50, a phenolic resin, an acrylic resin, glass, or the like may be used.
- the frame portion F8 constitutes the outer peripheral portion of the third lens layer 80.
- the frame part F8 extends substantially parallel to the X axis and has two plate-like members that form two sides facing each other, and extends substantially parallel to the Y axis.
- Four plate-like members composed of two plate-like members forming two sides facing each other are formed in a square shape.
- the lens portion 81 and the lens holding portion 83 are disposed in a hollow portion formed inside the frame portion F8, and the lens portion 81 and the lens holding portion 83 are surrounded by the frame portion F8.
- the ⁇ Z side surface of the frame portion F8 is joined to the adjacent parallel spring lower layer 70 (specifically, the frame portion F7), and the + Z side surface of the frame portion F8 is joined to the adjacent parallel spring upper layer 90. Is done.
- the lens unit 81 is an optical lens whose distance from the image sensor unit 11 can be changed, and has a positive lens power here.
- the lens holding portion 83 holds the lens portion 81 and is sandwiched between an elastic portion 71 of the parallel spring lower layer 70 and an elastic portion 91 of a parallel spring upper layer 90 described later.
- the lens holding portion 83 is molded integrally with the lens portion 81, and the elastic portion 71 is bonded to the ⁇ Z side surface of the + Y side end portion of the lens holding portion 83, and + Z The elastic portion 91 is joined to the side surface.
- connection part 84 is cut
- the frame portion F8, the lens portion 81, and the lens holding portion 83 are separated from each other, and the third lens layer 80 is formed.
- the cutting of the connecting portion 84 will be further described later.
- Parallel spring upper layer 90 As shown in FIG. 4C, the parallel spring upper layer 90 has a configuration similar to that of the parallel spring lower layer 70, is made of a metal material such as phosphor bronze, and has a frame portion F9 and an elastic portion 91. It is a layer (elastic layer) forming a spring mechanism.
- the frame part F9 constitutes the outer peripheral part of the parallel spring upper layer 90. Then, the ⁇ Z side surface of the frame portion F9 is bonded to the adjacent third lens layer 80 (specifically, the frame portion F8), and the + Z side surface of the frame portion F9 is bonded to the adjacent protective layer CB. Is done.
- the elastic portion 91 is formed by connecting three substantially linear plate members 91a, 91b, and 91c in a U-shape, and includes three plate-like members 91a, 91b, and 91c. One end of each of the two plate-like members 91a and 91c on both sides, that is, both ends of the elastic portion 91 are fixedly provided at two locations on the frame portion F9.
- the frame portion F ⁇ b> 9 is formed so as to surround the elastic portion 91. Since a more specific configuration of the frame portion F9 is the same as that of the above-described frame portion F7, description thereof is omitted here.
- the lower surface (the surface on the ⁇ Z side) of one central plate-like member 91 b is joined to the lens holding portion 83.
- the lens holding part 83 is sandwiched between the elastic part 71 and the elastic part 91. Then, in accordance with the deformation of the actuator portions 61a and 61b shown in FIG. 6, the two plate-like members 91a and 91c are moved so that the relative position of the plate-like member 91b with respect to the frame portion F9 is shifted to the + Z side. Elastically deforms.
- the protective layer CB is a plate-shaped transparent member having a substantially square board surface, and is made of, for example, resin or glass.
- the surface on the ⁇ Z side of the outer peripheral portion of the protective layer CB is joined to the adjacent parallel spring upper layer 90 (specifically, the frame portion F9).
- the outer peripheral portion of the protective layer CB may be structured to have a convex shape along the outer periphery, and may be joined at the upper end surface of the convex shape.
- FIG. 7 is a diagram illustrating the structure of the camera module 400.
- FIG. 7A is a plan view of the camera module 400 as viewed from the protective layer CB side (above)
- FIG. 7B is a cross-sectional view taken along line 7A-7A in FIG. FIG.
- FIG. 7B one through hole Cva and through holes Cb1 to Cb5 and Cb61 formed by connecting through holes Ca1 to Ca5, Ca61 and Ca62 located on the ⁇ Y side of the cut surface.
- Cb62 are respectively shown by broken lines so that the positional relationship of one through hole Cvb formed by connecting them can be understood.
- the imaging element layer 10 As shown in FIG. 7B, the imaging element layer 10, the imaging sensor holder layer 20, the infrared cut filter layer 30, the first lens layer 40, the second lens layer 50, the actuator layer 60, the parallel spring lower layer 70, the first
- the camera module 400 is formed by laminating three layers of the three lens layers 80, the parallel spring upper layer 90, and the protective layer CB in this order.
- the through holes Cva and Cvb are filled with a conductive material, respectively, and a voltage supplied from the back surface (the surface on the ⁇ Z side) of the imaging element layer 10 is applied to the actuator portions 61 a and 61 b of the actuator layer 60.
- the camera module 400 is manufactured by, for example, a micromachining technique used for integration of micro devices.
- This technique is generally referred to as MEMS (Micro Electro Mechanical Systems) as a kind of semiconductor processing technology.
- MEMS Micro Electro Mechanical Systems
- the field where the name of the processing technology called MEMS is used is a microsensor, an actuator, and an electromechanical structure having a size of ⁇ m using a semiconductor process, particularly a micromachining technology applying an integrated circuit technology. The field of making is included.
- a method for manufacturing the camera module 400 will be described later.
- FIG. 8 is a diagram for explaining a driving mode of the lens unit 81 included in the third lens layer 80.
- the schematic diagram which looked at the state of the lens part 81 and the elastic parts 71 and 91 from the side is shown.
- the lens holding portion 83 is held between the elastic portions 71 and 91.
- the elastic portions 71 and 91 hold the lens portion 81 at points Pu and Pd for the sake of simplicity of explanation. Is shown to be. 8A shows a state where the elastic portions 71, 91 are not deformed (initial state), and FIG. 8B shows a state where the elastic portions 71, 91 are deformed (deformed state). It is shown.
- the elastic portions 71 and 91 both have the same configuration, and are similarly fixed to the frame portions F7 and F9 at two locations.
- the elastic portion 71 is deformed so that the plate-like member 71b is raised by the deformation of the actuator portions 61a and 61b
- the elastic portion 91 is similarly deformed via the lens portion 81.
- the lens part 81 can be regarded as being sandwiched by the plate-like members 71a and 91a and the plate-like members 71c and 91c arranged in parallel at a predetermined distance, and the plate-like members 71a and 91a and the plate
- the shaped members 71c and 91c perform substantially the same deformation at substantially the same timing.
- the lens unit 81 moves in the vertical direction (here, the direction along the Z axis) without the optical axis being inclined. That is, the distance between the lens unit 81 and the image sensor unit 11 can be changed without shifting the direction of the optical axis of the lens unit 81. As a result, the distance between the image sensor unit 11 and the lens unit 81 is changed, and focus adjustment is executed.
- FIG. 9 is a flowchart illustrating the procedure of the manufacturing process of the camera module 400.
- Step S1 Preparation of a plurality of sheets
- Step S2 Joining of a plurality of sheets
- Step S3 Dicing
- Step S5 Step S5
- FIG. 10 and FIG. 11 are plan views showing a configuration example of ten sheets U2 to U9, UCB to be prepared. Here, description will be given by showing an example in which each of the sheets U2 to U9, UCB has a disk shape.
- FIG. 10A shows a sheet (imaging sensor holder sheet) U2 in which a large number of chips corresponding to the imaging sensor holder layer 20 shown in FIG. 3B are formed in a predetermined arrangement (here, a matrix-like predetermined arrangement).
- a predetermined arrangement is used to include a state in which a large number of chips are arranged in a predetermined direction at predetermined intervals.
- the imaging sensor holder sheet U2 is manufactured by, for example, press working using a metal mold using a resin material as a raw material.
- the through holes Ca2 and Cb2 are formed by, for example, embossing or etching.
- each imaging sensor holder layer 20 corresponds to a predetermined member to which the imaging element layer 10 having the imaging element unit 11 is attached.
- FIG. 10B shows a sheet (infrared cut filter sheet) in which a large number of chips corresponding to the infrared cut filter layer 30 shown in FIG. 3C are arranged in a predetermined arrangement (here, a matrix-like predetermined arrangement). ) It is a figure which illustrates U3.
- the infrared cut filter sheet U3 is manufactured, for example, by multilayering transparent thin films having different refractive indexes on a transparent substrate. Specifically, first, glass or a transparent resin substrate is prepared as a filter substrate, and a large number of transparent thin films having different refractive indexes are laminated on the upper surface of the substrate by a technique such as sputtering or vapor deposition.
- transmit is set by changing suitably the combination of the thickness and refractive index of a transparent thin film.
- infrared light is blocked by setting so as not to transmit light having a wavelength band of 600 nm or more.
- the through holes Ca3 and Cb3 are formed by, for example, embossing or etching.
- FIG. 10C shows a sheet (first lens sheet) U4 in which a large number of chips corresponding to the first lens layer 40 shown in FIG. 3D are formed in a predetermined arrangement (here, a matrix-like predetermined arrangement).
- FIG. 10D illustrates a sheet in which a large number of chips corresponding to the second lens layer 50 illustrated in FIG. 3E are formed in a predetermined arrangement (here, a predetermined arrangement in a matrix shape).
- (Second lens sheet) It is a figure illustrating U5.
- the first and second lens sheets U4 and U5 are manufactured by a technique such as molding or etching using, for example, a phenolic resin, an acrylic resin, or optical glass.
- the through holes Ca4, Ca5, Cb4, and Cb5 are formed by, for example, embossing or etching.
- a diaphragm in the camera module 400 for example, a thin film of a light shielding material is formed on the second lens layer 50 or the like using a shadow mask, or a diaphragm is formed by using a resin material colored in black separately. You can do it.
- FIG. 10E shows a sheet (actuator sheet) U6 in which a large number of chips corresponding to the actuator layer 60 shown in FIG. 3F are integrally formed in a predetermined arrangement (here, a matrix-like predetermined arrangement).
- FIG. The actuator sheet U6 corresponds to the “actuator array sheet” of the present invention.
- a thin film of shape memory alloy (SMA) corresponding to an actuator element by a technique such as MEMS on a substrate such as silicon (Si). It is manufactured by forming.
- the multiple actuator layer 60 chips are formed at the same time by a technique such as MEMS.
- a plate is formed.
- the base layer 601 may be formed of a thin plate made of polyimide or the like instead of a silicon thin plate (silicon substrate).
- the through holes Ca61, Ca62, Ca61, Cb61 are formed by, for example, embossing or etching.
- a metal for example, a hole Ca6 formed by integrally connecting the through holes Ca61 and Ca62 and a hole Cb6 formed by integrally connecting the through holes Cb61 and Cb62 (for example, Gold) is plated.
- the through holes Ca61 and Cb61 may be formed, for example, by performing etching such as DRIE (Deep Reactive Ion Etching) on a silicon thin plate.
- the actuator element layer 603 (FIG. 5C) is formed using, for example, a sputtering method (or vapor deposition method). At this time, the displacement element portions 613a and 613b and the electrode portions Ta and Tb are formed on the respective insulating layers 602.
- the insulating / conductive layer 604 (FIG. 5D) is formed by forming an insulating film using a photolithography method and forming a metal thin film using a sputtering method (or vapor deposition method). At this time, the insulating films 614a and 614b and the conductive portions Cna and Cnb are formed on the displacement element portions 613a and 613b and the electrode portions Ta and Tb.
- the second actuator element layer 605 (FIG. 5E) is formed by using, for example, a sputtering method (or vapor deposition method).
- the displacement element portions 615a and 615b are formed on the insulating films 614a and 614b and the conductive portions Cna and Cnb, and the wiring portion 615c that electrically connects the displacement element portions 615a and 615b is formed.
- the actuator parts 61a and 61b are set in the mold of the shape to be memorized, and a process (shape memory process) for heating at a predetermined temperature (for example, 600 ° C.) is performed.
- FIG. 12 is a schematic plan view in which a partial region of the actuator sheet U6 is enlarged.
- FIG. 12 shows a partial region where chips corresponding to the six actuator layers 60 of the actuator sheet U6 are formed.
- chips corresponding to the plurality of actuator layers 60 are formed in a predetermined arrangement on a plate-like sheet body portion 6 having a substantially circular outer shape, and the boundary lines are indicated by broken lines. ing.
- An opening 69 penetrating from the front surface to the back surface is formed in a portion corresponding to each chip.
- two actuator portions 61a and 61b project from the sheet main body portion 6, respectively.
- each actuator part 61a has displacement element part 613a, 615a and the protrusion part 611a which supports this displacement element part 613a, 615a
- each actuator part 61b is displacement. It has element part 613b, 615b and the protrusion part 611b which supports this displacement element part 613b, 615b.
- each chip of the actuator layer 60 surrounds the opening 69 and is formed by the sheet body 6 and the frame F6.
- Actuator parts 61a and 61b protruding from the frame part F6.
- a wiring portion 615 c (corresponding to the “connection wiring portion” of the present invention) that electrically connects the displacement element portion 615 a and the displacement element portion 615 b is formed on the sheet main body portion 6. Be placed. Further, as shown in FIG.
- a through-wiring portion CTb that penetrates the frame portions F ⁇ b> 61 and F ⁇ b> 62 of the sheet main body 6 (corresponding to the “through-wiring portion” of the present invention). ) Is provided so that an electric field can be applied to the displacement element portions 613a, 613b, 615a, and 615b.
- FIG. 10 (f) shows a sheet (parallel spring lower sheet) U7 in which a number of chips corresponding to the parallel spring lower layer 70 shown in FIG. 4 (a) are formed in a predetermined arrangement (here, a matrix-like predetermined arrangement).
- FIG. 11B shows a sheet (parallel) in which a large number of chips corresponding to the parallel spring upper layer 90 shown in FIG. 4C are formed in a predetermined arrangement (here, a predetermined arrangement in a matrix shape). It is a figure which illustrates the spring top sheet
- the parallel unsprung sheet U7 and the parallel unsprung sheet U9 are manufactured by, for example, etching a thin plate of a metal material such as phosphor bronze.
- FIG. 11A shows a sheet (third lens sheet) U8 in which a large number of chips corresponding to the third lens layer 80 shown in FIG. 4B are formed in a predetermined arrangement (here, a matrix-like predetermined arrangement).
- the third lens sheet U8 is manufactured by a method such as molding and etching using, for example, a phenolic resin, an acrylic resin, or optical glass as a material.
- FIG. 11C illustrates a sheet (protective sheet) UCB in which a large number of chips corresponding to the protective layer CB shown in FIG. 4D are formed in a predetermined arrangement (here, a matrix-like predetermined arrangement). It is.
- the protective sheet UCB is, for example, a flat sheet manufactured by making a resin (or glass), which is a transparent material, have a desired thickness and appropriately performing etching.
- the ten sheets U2 to U9 and UCB prepared here are provided with marks (alignment marks) for alignment in the sheet joining process at substantially the same positions.
- the alignment mark include a mark such as a cross, and are preferably provided at two or more positions in the vicinity of the outer peripheral portion of the upper surface of each of the sheets U2 to U9 and UCB.
- FIG. 13 is a diagram schematically showing a process of sequentially laminating and joining a plurality of sheets U2 to U9 and UCB.
- a sheet shape is formed such that the chips of the sheets U2 to U5 are stacked immediately above each other.
- the alignment is performed as it is.
- the amount of deviation that is, the eccentricity accuracy of the optical axes of the three lens portions 41, 51, 81 is within 5 ⁇ m. Is desirable.
- an imaging sensor holder sheet U2 and an infrared cut filter sheet U3 are set in a known aligner device, and alignment using a previously formed alignment mark is performed.
- a so-called epoxy resin adhesive or ultraviolet curing adhesive is applied in advance to the surface (joint surface) to which the imaging sensor holder sheet U2 and the infrared cut filter sheet U3 are joined. Sheets U2 and U3 are joined.
- a method may be used in which the joining surfaces are activated by irradiating the joining surfaces with O 2 plasma and both sheets U2 and U3 are directly joined.
- the first lens sheet U4 is bonded onto the infrared cut filter sheet U3 and the second lens sheet U5 is bonded onto the first lens sheet U4 by the same alignment and bonding method as described above.
- each of the sheets U2 to U5 is provided with through holes Ca2 to Ca5 and Cb2 to Cb5 penetrating through predetermined positions in the respective chips.
- the four sheets U2 to U5 are stacked vertically by stacking and bonding.
- a through hole in which the through holes Ca2 to Ca5 are integrally connected and a through hole in which the through holes Cb2 to Cb5 are integrally connected are formed.
- a shadow mask or the like is applied to the two through holes of each chip of the four sheets U2 to U5, and a metal such as electroless plating (for example, gold) is plated.
- a metal such as electroless plating (for example, gold) is plated.
- the actuator sheet U6, the parallel unsprung sheet U7, the third lens sheet U8, and the parallel unsprung sheet U9 are arranged in this order on the top surface of the laminate formed by laminating the four sheets U2 to U5. Laminated and joined in order from the bottom.
- the alignment and joining method is the same as the method related to the above-described sheets U2 and U3. At this time, the chips of the sheets U2 to U9 are stacked immediately above each other.
- the parallel unsprung sheet U7 is provided with predetermined members (here, the elastic portions 71) included in the moving object in a predetermined arrangement, and the actuator portions 61a of the actuator sheet U6 with respect to the elastic portions 71. , 61b are brought into contact with each other.
- the lens portion 81 of the third lens sheet U8 is supported by the actuator portions 61a and 61b of the actuator sheet U6 via the elastic portion 71 of the parallel unsprung sheet U7. Further, the sheets U7 to U9 are stacked and joined, whereby the lens holding portion 83 is sandwiched by the elastic portions 71 and 91 from the upper and lower surfaces, and the lens portion 81 is supported by the elastic portions 71 and 91.
- a connecting portion 84 (see FIG. 4B) that connects the frame portion F8 and the lens portion 81 via the lens holding portion 83 is cut by a so-called femtosecond laser or the like.
- each connection part 84 is cut
- the lens unit 81 is movable after the lens unit 81 of each chip is supported by the elastic units 71 and 91. For this reason, the lens unit 81 and the actuator units 61a and 61b can be accurately aligned. That is, for example, it is possible to prevent the eccentricity of the optical axis of the lens portion in each optical unit (described later).
- the protective sheet UCB is aligned and joined to the upper surface of the parallel spring upper sheet U9 by the same method as described above.
- a member (laminated member) in which nine sheets U2 to U9 and UCB are laminated is formed.
- ⁇ Dicing (Process C): An optical system unit (optical unit) in which a laminated member formed by laminating nine sheets U2 to U9 and UCB is separated for each chip by a dicing apparatus, and nine layers 20 to 90 and CB are laminated. Many are generated. At this time, paying attention to the actuator sheet U6, the sheet body 6 is cut along the broken line shown in FIG. 12, and is cut for each chip of the actuator layer 60 to form a plurality of chips of the actuator layer 60.
- ⁇ Inspection of eccentricity of optical axis (process D): With respect to a large number of optical units generated by the dicing, a deviation amount of the optical axes (that is, eccentricity) of the three lens portions 41, 51, 81 is determined within a predetermined allowable range (for example, within 5 ⁇ m) by a lens eccentricity measuring machine. ) Is inspected whether it is in.
- the reason for the inspection of the eccentricity of the optical axis will be briefly described.
- the imaging element layer 10 is the most expensive among the components constituting the camera module 400.
- the camera module 400 in which the eccentricity of the optical axis deviates from the predetermined allowable value range is treated as a defective product.
- defective products and non-defective products are selected at the stage of the optical unit, and the imaging element layer 10 is attached only to non-defective products, thereby reducing the manufacturing cost of the camera module 400 and the waste of resources. Is possible.
- the chip of the imaging element layer 10 is a so-called epoxy resin system on the lower surface (specifically, the back surface of the imaging sensor holder layer 20) of each optical unit determined to be a non-defective product by inspection of the eccentricity of the optical axis.
- the camera module 400 is completed by being attached by bonding using an adhesive or an ultraviolet curable adhesive.
- a plurality of optical units, and thus a plurality of camera modules 400 are formed separately for each. For this reason, the assembly process of the camera module 400 can be simplified, and the manufacturing cost of the camera module 400 can be reduced. Then, the autofocus function is accurately incorporated in the miniaturized camera module 400. Therefore, in a device including a small drive mechanism, both high functionality and high accuracy can be achieved.
- the drive mechanism is configured with a very small gap, for example, when the camera module 400 is assembled in a clean room, a space created by the imaging element portion 11, the protective layer SB, and the outer peripheral portion of each layer. The entry of dust into the door is prevented, and the operating accuracy of the drive mechanism is increased by sealing. Moreover, since the convection of air is prevented by the sealing, the variation of the load on the drive mechanism is also reduced.
- a voltage is applied to the actuator portions 61a and 61b by the through wiring portions CTa and CTb penetrating a plurality of layers.
- the present invention is not limited to this.
- the terminal portion functions as a terminal for electrically connecting a wiring for applying an electric field to the actuator portions 61 a and 61 b from the outside of the actuator layer 60.
- the actuator layer 60 has the structure shown in FIG. 5.
- the present invention is not limited to this, and various forms may be adopted.
- specific examples specific examples 1 to 3) of various forms of the actuator layer will be shown and described.
- FIG. 14 is a schematic plan view illustrating a configuration of the actuator layer 60A according to the first specific example.
- the actuator layer 60 ⁇ / b> A mainly protrudes from the vicinity of both ends of the frame portion F ⁇ b> 6 ⁇ / b> A having the same configuration as that of the frame portion F ⁇ b> 6 according to the embodiment and the inner edge of the frame portion F ⁇ b> 6 ⁇ / b> A.
- two actuator parts 61aA and 61bA are arranged in the frame portion F6A.
- the frame portion F6A has a rectangular inner edge, and the two actuator portions 61aA and 61bA extend substantially parallel to the two opposing sides.
- the actuator portion 61aA is configured by forming a thin film-like displacement element portion 63aA on the plate-like protruding portion 62aA, and the actuator portion 61bA is formed of a thin-film-like displacement on the plate-like protruding portion 62bA.
- An element portion 63bA is formed and configured.
- each projecting portion 62aA, 62bA is made of silicon or the like, and one end along the extending direction is a fixed end fixed to the frame portion F6A, and the other end is a free end.
- the displacement element portion 63aA and the displacement element portion 63bA are made of a thin-film shape memory alloy or the like. Then, the displacement element portion 63aA has a vertically long shape so that the vicinity of the fixed end of the protruding portion 62aA starts from the vicinity of the fixed end of the protruding portion 62aA, and the vicinity of the fixed end of the protruding portion 62aA ends. It is configured to extend in a U shape.
- the displacement element portion 63bA has a vertically long shape so that the vicinity of the fixed end of the protruding portion 62bA starts from the vicinity of the free end of the protruding portion 62bA and the vicinity of the fixed end of the protruding portion 62bA ends. It is configured to extend in a U shape.
- one end that is not on the displacement element portion 63bA side is electrically connected to the electrode portion T1aA provided on the frame portion F6A, and the other end is the frame portion F6A. It is electrically connected to the electrode portion T2aA provided above.
- one end on the displacement element portion 63aA side is electrically connected to the electrode portion T1bA provided on the frame portion F6A, and the other end is the frame portion. It is electrically connected to the electrode portion T2bA provided on F6A.
- the electrode portion T1aA is electrically connected to the through wiring portion CTaA via the wiring portion C1aA, and the electrode portion T2aA and the electrode portion T1bA are electrically connected by the wiring portion CLaA provided on the frame portion F6A.
- the electrode portion T2bA is electrically connected to the through wiring portion CTbA via the wiring portion C1bA.
- They are electrically connected in series in the order of CTbA.
- the two through wiring portions CTaA and CTbA penetrate through the frame portion F6A and also through other stacked layers (for example, the layers 10 to 50).
- the through wiring portion CTaA, the wiring portion C1aA, the electrode portion T1aA, the electrode portion T2aA, the wiring portion CLaA, the electrode portion T1bA, the electrode portion T2bA, the wiring portion C1bA, and the through wiring portion CTbA have conductivity such as gold. It is formed by any one of plating, vapor deposition, sputtering, and thin film pasting using the material that it has.
- FIG. 15 is a diagram illustrating a sheet (actuator sheet) U6A in which a large number of chips corresponding to the actuator layer 60A shown in FIG. 14 are integrally formed in a predetermined arrangement (here, a predetermined arrangement in a matrix shape).
- the actuator sheet U6A includes a plate-shaped sheet main body portion 6A that forms a plurality of openings 69 penetrating from the front surface to the back surface in a predetermined arrangement, and the sheet main body portion 6A in each opening portion 69.
- actuator portions 61aA and 61bA respectively projecting from.
- the voltage is applied to the actuator portions 61aA and 61bA by the two through wiring portions CTaA and CTbA, but the present invention is not limited to this.
- a voltage is applied to the actuator portions 61aA and 61bA. You may make it do.
- FIG. 16 is a diagram illustrating a configuration example of an actuator layer 60B in which a plurality of terminal portions CTaB and CTbB are provided on the outer edge portion.
- the two terminal portions CTaB and CTbB may be any one of plating, vapor deposition, sputtering, and thin film pasting using a conductive material such as gold in the vicinity of the outer edge of the upper surface of the frame portion F6A. It is formed by such a method.
- the terminal portions CTaB and CTbB function as terminals for electrically connecting wires for applying an electric field to the actuator portions 61aA and 61bA from the outside of the actuator layer 60B.
- an actuator sheet U6B in which a large number of chips corresponding to the actuator layer 60B shown in FIG. 16 are integrally formed in a predetermined arrangement is as shown in FIG.
- two terminal portions CTaB and CTbB are respectively provided at predetermined positions in the plate-like portion formed between the adjacent opening portions 69 on the sheet main body portion 6A. Examples of the predetermined position include a region including a line cut by dicing.
- the two displacement element portions 63aA and 63bA are electrically connected by the wiring portion CLaA, so that the through wiring portions CTaA and CTbA and the terminal portion CTaB are connected.
- CTbB is reduced, but is not limited to this.
- a through wiring portion and a terminal portion may be provided for each of the displacement element portions 63aA and 63bA.
- the through electrode may be electrically connected to one of the displacement element portions 63aA and 63bA, and the terminal portion may be electrically connected to the other.
- FIG. 17 is a schematic plan view illustrating the configuration of the actuator layer 60C according to the second specific example.
- the actuator layer 60 ⁇ / b> C mainly includes a frame portion F ⁇ b> 6 ⁇ / b> C having a configuration similar to that of the frame portion F ⁇ b> 6 according to the above-described embodiment, and two opposing sides of the inner edges of the four sides of the frame portion F ⁇ b> 6 ⁇ / b> C.
- the two actuator portions 61aC and 61bC are provided so as to protrude from the vicinity of the end portion of each.
- the frame part F6C has a rectangular inner edge, and the two actuator parts 61aC and 61bC are respectively fixed in the vicinity of two corners on one diagonal line of the rectangular inner edge, and the rectangular inner edge Extending substantially parallel to the two opposing sides.
- the actuator portion 61aC is configured by forming a thin film-like displacement element portion 63aC on the plate-like projecting portion 62aC, and the actuator portion 61bC is formed on the plate-like projecting portion 62bC.
- An element portion 63bC is formed and configured.
- each projecting portion 62aC, 62bC is made of silicon or the like, one end in the extending direction is a fixed end fixed to the frame portion F6C, and the other end is a free end.
- the displacement element portion 63aC and the displacement element portion 63bC are made of a thin-film shape memory alloy or the like. Then, the displacement element portion 63aC has a vertically long shape so that the vicinity of the fixed end of the protruding portion 62aC starts from the vicinity of the fixed end of the protruding portion 62aC and the vicinity of the fixed end of the protruding portion 62aC ends. It is configured to extend in a U shape.
- the displacement element portion 63bC has a vertically long shape that starts from the vicinity of the fixed end of the protruding portion 62bC, passes through the vicinity of the free end of the protruding portion 62bC, and ends near the fixed end of the protruding portion 62bC. It is configured to extend in a U shape.
- one end that is not on the displacement element portion 63bC side is electrically connected to the electrode portion T1aC provided on the frame portion F6C, and the other end is the frame. It is electrically connected to the electrode portion T2aC provided on the portion F6C.
- one end on the displacement element portion 63aC side is electrically connected to the electrode portion T1bC provided on the frame portion F6C, and the other end is It is electrically connected to the electrode portion T2bC provided on the frame portion F6C.
- the electrode portion T1aC is electrically connected to the through wiring portion CTaC via the wiring portion C1aC
- the electrode portion T2aC is electrically connected to the through wiring portion CTbC via the wiring portion C2aC.
- the electrode portion T2aC and the electrode portion T2bC are electrically connected by the wiring portion CLaC provided on the frame portion F6C
- the electrode portion T1aC and the electrode portion T1bC are provided on the frame portion F6C. It is electrically connected by CLbC.
- the two displacement element portions 61aC and 61bC are electrically connected in parallel between the two through wiring portions CTaC and CTbC.
- FIG. 18 is a diagram illustrating a sheet (actuator sheet) U6C in which a large number of chips corresponding to the actuator layer 60C shown in FIG. 17 are integrally formed in a predetermined arrangement (here, a matrix-like predetermined arrangement).
- the actuator sheet U6C includes a plate-shaped sheet main body portion 6C that forms a plurality of openings 69 penetrating from the front surface to the back surface in a predetermined arrangement, and the sheet main body portion 6C in each opening portion 69.
- actuator portions 61aC and 61bC respectively projecting from.
- FIG. 18 is a diagram illustrating a sheet (actuator sheet) U6C in which a large number of chips corresponding to the actuator layer 60C shown in FIG. 17 are integrally formed in a predetermined arrangement (here, a matrix-like predetermined arrangement).
- the actuator sheet U6C includes a plate-shaped sheet main body portion 6C that forms a plurality of openings 69 penetrating from the front surface to the
- a voltage is applied to the actuator portions 61aC and 61bC by the two through wiring portions CTaC and CTbC.
- the present invention is not limited to this.
- a voltage is applied to the actuator portions 61aC and 61bC. You may make it do.
- FIG. 19 is a diagram illustrating a configuration example of an actuator layer 60D in which a plurality of terminal portions CTaD and CTbD are provided on the outer edge portion.
- the terminal portions CTaD and CTbD function as terminals for electrically connecting wires for applying an electric field to the actuator portions 61aC and 61bC from the outside of the actuator layer 60D.
- an actuator sheet U6D in which a large number of chips corresponding to the actuator layer 60D shown in FIG. 19 are integrally formed in a predetermined arrangement is as shown in FIG.
- two terminal part CTaD and CTbD are each provided in the predetermined position of the plate-shaped part formed between the adjacent opening parts 69 on the sheet
- the predetermined position include a region including a line cut by dicing.
- the through-wiring portions CTaC and CTbC and the terminals are connected by electrically connecting the two displacement element portions 63aC and 63bC with the wiring portions CLaC and CLbC.
- the present invention is not limited to this.
- a through wiring portion and a terminal portion may be provided for each of the displacement element portions 63aC and 63bC.
- the through electrode may be electrically connected to one of the displacement element portions 63aC and 63bC, and the terminal portion may be electrically connected to the other.
- FIG. 20 is a schematic plan view illustrating the configuration of the actuator layer 60E according to the third specific example.
- the actuator layer 60 ⁇ / b> E mainly includes one end of each of the frame portion F ⁇ b> 6 ⁇ / b> E having the same configuration as the frame portion F ⁇ b> 6 according to the embodiment and the inner edges of the four sides of the frame portion F ⁇ b> 6 ⁇ / b> E.
- the four actuator portions 61aE, 61bE, 61cE, and 61dE are provided to protrude from the vicinity.
- the frame portion F6E has a rectangular inner edge, and the four actuator portions 61aE, 61bE, 61cE, 61dE extend substantially parallel to the sides of the rectangular inner edge, respectively.
- the configuration of the four actuator portions 61aE, 61bE, 61cE, and 61dE is the same as that of the actuator portions 61aC and 61bC according to the second specific example.
- the configuration of the parallel spring lower layer 70 and the parallel spring upper layer 90 needs to be matched with the arrangement of the actuator portions 61aE, 61bE, 61cE, and 61dE.
- one end that is not on the actuator portion 61dE side is electrically connected to the electrode portion T1aE provided on the frame portion F6E.
- the other end is electrically connected to the electrode portion T2aE provided on the frame portion F6E.
- one end that is not on the actuator portion 61aE side is electrically connected to the electrode portion T1bE provided on the frame portion F6E.
- the other end is electrically connected to the electrode portion T2bE provided on the frame portion F6E.
- one end that is not on the actuator portion 61bE side is electrically connected to the electrode portion T1cE provided on the frame portion F6E.
- the other end is electrically connected to the electrode portion T2cE provided on the frame portion F6E.
- one end that is not on the actuator portion 61cE side is electrically connected to the electrode portion T1dE provided on the frame portion F6E.
- the other end is electrically connected to the electrode portion T2dE provided on the frame portion F6E.
- the electrode portion T1aE is electrically connected to the through wiring portion CTaE via the wiring portion C1aE, and the electrode portion T2aE is electrically connected to the through wiring portion CTbE via the wiring portion C2aE. . Further, the electrode portion T2aE and the electrode portion T1dE are electrically connected by the wiring portion CLaE provided on the frame portion F6E, and the electrode portion T2bE and the electrode portion T1aE are provided on the frame portion F6E. The electrode portion T2cE and the electrode portion T1bE are electrically connected by a wiring portion CLcE provided on the frame portion F6E, and the electrode portion T2dE and the electrode portion T1cE are connected to each other on the frame portion F6E. Are electrically connected by a wiring part CLdE.
- FIG. 21 is a diagram illustrating a sheet (actuator sheet) U6E in which a large number of chips corresponding to the actuator layer 60E shown in FIG. 20 are integrally formed in a predetermined arrangement (here, a matrix-like predetermined arrangement).
- the actuator sheet U6E includes a plate-shaped sheet body 6E that forms a plurality of openings 69 penetrating from the front surface to the back surface in a predetermined arrangement, and the sheet body 6E in each opening 69.
- actuator portions 61aE, 61bE, 61cE, and 61dE are provided with actuator portions 61aE, 61bE, 61cE, and 61dE, respectively. Then, as shown in FIG.
- FIG. 22 is a diagram illustrating a configuration example of the actuator layer 60F in which a plurality of terminal portions CTaF and CTbF are provided on the outer edge portion.
- the two through wiring portions CTaE and CTbE are changed to two terminal portions CTaF and CTbF, and the two wiring portions C1aE and The wiring part C2aE is changed to a wiring part C1aF that electrically connects the electrode part T1aE and the terminal part CTaF and a wiring part C2aF that electrically connects the electrode part T2aE and the terminal part CTbF.
- the same reference numerals are given to the same parts.
- the terminal portions CTaF and CTbF function as terminals for electrically connecting wires for applying an electric field to the actuator portions 61aE, 61bE, 61cE, and 61dE from the outside of the actuator layer 60F.
- an actuator sheet U6F in which a large number of chips corresponding to the actuator layer 60F shown in FIG. 22 are integrally formed in a predetermined arrangement is as shown in FIG.
- two terminal part CTaF and CTbF are each provided in the predetermined position of the plate-shaped part formed between the adjacent opening parts 69 on the sheet
- the predetermined position include a region including a line cut by dicing.
- the four displacement element portions are electrically connected by the wiring portions CLaE, CLbE, CLcE, and CLdE, so that the through wiring portions CTaE, CTbE and Although the number of terminal portions CTaF and CTbF is reduced, the present invention is not limited to this.
- a through wiring portion and a terminal portion may be provided for each displacement element portion.
- the through electrode may be electrically connected to a part of the displacement element part, and the terminal part may be electrically connected to the remaining part.
- a plurality of actuator portions 61a and 61b are extended from the sheet main body 6 in each opening 69.
- the present invention is not limited to this.
- the protruding portion 612a, the displacement element portions 613a and 615a, the insulating film 614a, and the conductive portion Cna are stacked on the protruding portion 611a, and the protruding portion 611b is also stacked.
- the projecting portion 612b, the displacement element portions 613b and 615b, the insulating film 614b, and the conductive portion Cnb are stacked to form the actuator portions 61a and 61b.
- the present invention is not limited to this.
- a stacked structure of the protruding portion 612a, the displacement element portions 613a and 615a, the insulating film 614a, and the conductive portion Cna is formed as a single stacked structure, and a plurality of the stacked structures are stacked on the protruding portion 611a.
- 612b, displacement element parts 613b and 615b, insulating film 614b, and conductive part Cnb are laminated into one laminated structure, and a plurality of the laminated structures are laminated on projecting part 611b, so that actuator parts 61a and 61b are deformed.
- the output may be improved by the above.
- a stacked structure of the protruding portion 612a, the displacement element portions 613a and 615a, the insulating film 614a, and the conductive portion Cna is formed as one stacked structure, and the stacked structure is provided on the upper and lower surfaces of the protruding portion 611a.
- the stacked portion of the protruding portion 612b, the displacement element portions 613b and 615b, the insulating film 614b, and the conductive portion Cnb is formed as one stacked structure, and the stacked structure is provided on the upper and lower surfaces of the protruding portion 611b.
- 61b may be displaceable up and down.
- the camera module 400 is formed by laminating 10 layers.
- the present invention is not limited to this.
- the lens portion 81 having the lens power and the frame portion F8 are made of a thin plate-like elastic member made of the same material as the lens portion 81, so that the lens portion 81 is at least two places around the lens portion 81.
- the parallel spring lower layer 70 and the parallel spring upper layer 90 may be omitted.
- the third lens layer 80 is connected to the frame part F8 and the lens part 81 by at least three elastic members from different directions around the lens part 81. It is preferable to change to what was done.
- the place where the three or more elastic members are provided is a place where the frame part F8 can support the lens part 81 without deviation, such as substantially equidistant positions along the circumferential direction around the optical axis of the lens part 81. It is desirable that
- the lens unit 81 is supported by three or more elastic members arranged around the lens unit 81, the lens unit 81, the actuator units 61a and 61b, and the optical unit of the lens unit 81 are not shifted. Can be combined with high accuracy to manufacture the camera module 400. For example, since the other layers 70 and 90 having the elastic portions 71 and 91 for holding the lens portion 81 are not required, the assembly accuracy is improved by simplifying the structure of the camera module 400, and the camera module 400 Thinning and miniaturization can be achieved.
- the camera module 400 includes the lens layer 80 having the moving lens unit 81 and the actuator layer 60 for moving the lens unit 81.
- a plurality of layers including at least a plurality of layers may be stacked.
- the parallel spring lower layer 70 and the parallel spring upper layer 90 described above are omitted, it is not necessary to cut the connecting portion 84 with a laser or the like as compared with the above embodiment.
- the camera module can be assembled with high accuracy while suppressing the generation of the lead.
- the eccentricity of the optical axis of the optical unit is inspected after dicing and the imaging element layer 10 is attached to a good optical unit.
- the present invention is not limited to this.
- the imaging element layer 10 shown in FIG. 3A is arranged on a predetermined substrate (for example, a silicon substrate) (here, Then, a large number of sheets (imaging device sheets) are formed in a matrix-like predetermined arrangement), and when the nine sheets U2 to U9 and UCB are laminated, the imaging device sheets are also aligned and stacked.
- a large number of camera modules 400 may be completed by dicing after bonding.
- the through holes formed by integrally connecting the through holes Ca2 to Ca5 and the through holes Cb2 to Cb5 are integrally connected.
- the wiring is formed by plating a metal with respect to the formed through hole, the present invention is not limited to this.
- the through-wiring portions CTa and CTb may be formed by plating the through holes formed by integrally connecting the through holes and the through holes Cb1 to Cb5, Cb61, and Cb62.
- the five sheets U2 to U6 are filled with a conductive material, for example, by plating the through holes Ca2 to Ca5, Ca61, Ca62, Cb2 to Cb5, Cb61, and Cb62 for each sheet.
- the through wiring portions CTa and CTb may be formed at the time of stacking of U6 to U6.
- the wiring that penetrates the frame portions F61 and F62 is prepared in advance in the actuator layer 60, when manufacturing a device including a small drive mechanism, other sheets that are stacked and joined with the actuator sheet U6.
- the penetrating wiring parts CTa and CTb for applying an electric field to the actuator parts 61a and 61b can be easily and accurately formed. it can.
- the voltage supply through wiring portions CTa and CTb penetrating through five of the ten layers constituting the camera module 400 are provided.
- the present invention is not limited to this.
- the image sensor layer 10 is not provided with a penetrating wiring, and a voltage supply wiring is appropriately provided in the image sensor layer 10 in the same manner as various signal wirings arranged in the image sensor layer 10.
- the first and second lens layers 40 and 50 can be appropriately omitted depending on the design of the optical system. Therefore, from the viewpoint of easily and accurately forming a wiring portion for applying an electric field to the actuator portions 61a and 61b, among the plurality of layers constituting the camera module 400, the imaging element layer 10 and the actuator layer 60 It is only necessary to provide a wiring that passes through one or more layers disposed between the actuator layers 60 and applies an electric field to the actuator layer 60.
- the base layer 601 is provided with the through holes Ca61 and Cb61 and then filled with the conductive material.
- the present invention is not limited to this.
- ion doping is applied to the silicon thin plate used as the base layer 601 material. By applying, a conductive region may be formed.
- the through holes Ca2 to Ca5 and Cb2 to Cb5 penetrating the plurality of sheets U2 to U5 are formed for each sheet.
- the present invention is not limited to this.
- a so-called femtosecond laser, excimer laser, or ionic etching method is used to form through-holes that penetrate four sheets having a size of about several tens of ⁇ m. May be.
- the shape memory alloy (SMA) is used as the actuator element (displacement element).
- the present invention is not limited to this.
- PZT lead zirconate titanate: Pb (lead) zirconate titanate
- a piezoelectric element such as an inorganic piezoelectric material or an organic piezoelectric material such as polyvinylidene fluoride (PVDF) may be used.
- PVDF polyvinylidene fluoride
- the piezoelectric element thin film for example, an electrode, a piezoelectric element thin film, and an electrode are formed on the base layer 601 in this order using a sputtering method, and a high electric field is applied to perform poling. Just do it.
- the actuator portions 61a and 61b are formed on the base layer 601 by forming a thin film of the actuator element via the insulating layer 602 and the insulating films 614a and 614b.
- a thin film of the actuator element via the insulating layer 602 and the insulating films 614a and 614b.
- An actuator part may be formed by forming a metal thin film.
- a mode in which the base layer is made of silicon (Si) and the metal thin film is made of aluminum (Al) is conceivable.
- a heater is formed by sequentially laminating a thin film such as titanium (Ti) and a thin film of platinum (Pt) on a base layer constituted by a silicon substrate, and aluminum (Al) or aluminum is formed on the heater.
- An actuator portion in which a metal layer such as nickel (Ni) is formed can be considered.
- the metal layer is in a normal temperature state, so that the metal layer is planar due to the elastic force of the silicon substrate, and the actuator portion is Presents a substantially flat shape.
- a state where electric power is applied to the heater ON state
- a current flows through the heater, and the heater is heated by its own Joule heat.
- the metal layer is also heated by the heat generated at this time, the metal layer expands, a difference occurs between the length of the metal layer and the length of the silicon substrate, and the actuator portion warps.
- the elastic portions 71 and 91 are fixed to the two portions of the frame portions F7 and F9, respectively.
- the present invention is not limited to this, and various configurations may be adopted.
- the elastic units 71 and 91 are preferably fixed at two or more locations of the frame units F7 and F9, respectively. .
- both ends of the elastic portion 71 are fixed at a total of two locations of the frame portion F7, and both ends of the elastic portion 91 are fixed at a total of two locations of the frame portion F9.
- each of the elastic portions 71 and 91 is divided into two at the center portion, and one end of the elastic portion 71 divided into two and the other end are fixed to the frame portion F7, respectively, and fixed in two places in total.
- a configuration is also conceivable in which one end of the elastic part 91 divided into two and the other end are fixed to the frame part F9 to be fixed in two places in total.
- the object (moving object) moved by the actuator units 61a and 61b is an optical lens constituting the autofocus device, but is not limited thereto.
- the moving object may be another optical lens such as an optical lens constituting a camera shake correction mechanism or an optical lens constituting an optical pickup device, and various other small moving objects other than the optical lens. It may be. That is, the present invention can be applied to a general drive device that moves a moving object.
- An example of the camera shake correction mechanism is a configuration in which an optical lens that is a moving object is driven two-dimensionally up and down and left and right by the movement of an actuator unit.
- FIG. 23 is a schematic cross-sectional view illustrating a configuration example of an optical pickup device 700 including a driving device that drives the objective lens 505.
- the light beam emitted from the light source 701 is condensed on the information recording surface 707 of the optical disk 706, and the light beam reflected by the information recording surface 707 is received by the light receiving element 708 to obtain information. Read.
- this optical pickup device 700 it is necessary to adjust the focus position of the light beam in accordance with the shape of the information recording surface 707. Therefore, in the optical pickup device 700 according to this example, the focus of the light beam is adjusted by driving the objective lens 705 using the actuator layer 60, the parallel spring lower layer 70, and the parallel spring upper layer 90 according to the above embodiment.
- a driving device is mounted.
- the light beam emitted from the light source 701 passes through the beam splitter 702, is made into substantially parallel light by the collimator lens 703, is reflected by the reflecting prism 704, and enters the objective lens 705.
- the portion that holds the objective lens 705 is sandwiched between the elastic portion 71 of the parallel spring lower layer 70 and the elastic portion 91 of the parallel spring upper layer 90, and the actuator portions 61 a and 61 b of the actuator layer 60 are placed on the lower surface of the elastic portion 71. It is in contact.
- the deformation of the actuator portions 61a and 61b causes the elastic portion 71 to be pushed up and pushed down by the elastic force of the elastic portion 71, so that the objective lens 705 can be driven up and down along the optical axis. Further, the light refracted by the objective lens 705 is incident on the optical disk 706 and collected on the information recording surface 707. Then, the light reflected by the information recording surface 707 traces the incident optical path in reverse, is reflected by the beam splitter 702 and reaches the light receiving element 708.
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Abstract
Description
図2は、カメラモジュール400の構成例を模式的に示す分解斜視図である。
図3および図4は、撮像素子層10、撮像センサホルダ層20、赤外カットフィルタ層30、第1レンズ層40、第2レンズ層50、アクチュエータ層60、平行バネ下層70、第3レンズ層80、平行バネ上層90、および保護層CBの構成例をそれぞれ示す平面図である。
図3(a)で示すように、撮像素子層10は、例えば、COMSセンサまたはCCDセンサなどで形成される撮像素子部11、その周辺回路、および撮像素子部11を囲む外周部F1を備えるチップである。なお、ここでは図示を省略しているが、撮像素子層10の裏面(-Z側の面)には、撮像素子部11に対する信号の付与、および撮像素子部11からの信号の読み出しを行うための配線を接続するための各種端子が設けられる。
図3(b)で示すように、撮像センサホルダ層20は、例えば、樹脂などの素材によって形成され、接合によって取り付けられる撮像素子層10を保持するチップである。具体的には、撮像センサホルダ層20の略中央には、断面が略正方形の開口21がZ方向に沿って設けられ、該開口21の断面は+Z側に行くに従って小さくなる。なお、図3(b)の破線で描かれた四角形は、-Z側の面における開口21の外縁を示す。
図3(c)で示すように、赤外カットフィルタ層30は、透明基板上に屈折率の異なる透明薄膜が多層化されて構成された赤外線をカットするフィルタのチップである。具体的には、赤外カットフィルタ層30は、例えば、ガラスまたは透明樹脂で構成される基板の上面に屈折率の異なる多数の透明薄膜をスパッタリングなどで形成したもので、薄膜の厚みおよび屈折率の組合せにより、透過する光の波長帯が制御される。例えば、赤外カットフィルタ層30としては、600nm以上の波長帯の光を遮断するものが好ましい。
図3(d)で示すように、第1レンズ層40は、正のレンズパワーを有する光学レンズからなるレンズ部41と、該レンズ部41を囲み且つ該第1レンズ層40の外周部を構成する枠部F4とが同一の素材で一体成型されて形成されたチップである。そして、第1レンズ層40を構成する素材としては、フェノール系の樹脂やアクリル系の樹脂、あるいはガラスなどが挙げられる。なお、レンズ部41は、第1~3レンズ層40,50,80による焦点が撮像素子部11に対応したものとなるように結像を行う光学レンズとなっている。
図3(e)で示すように、第2レンズ層50は、負のレンズパワーを有する光学レンズからなるレンズ部51と、該レンズ部51を囲み且つ該第2レンズ層50の外周部を構成する枠部F5とが同一の素材で一体成型されて形成されたチップである。そして、第2レンズ層50を構成する素材としては、第1レンズ層40と同様に、フェノール系の樹脂やアクリル系の樹脂、あるいはガラスなどが挙げられる。なお、レンズ部51は、レンズ部41と同様に、第1~3レンズ層40,50,80による焦点が撮像素子部11に対応したものとなるように光を屈折させる光学レンズとなっている。
図3(f)で示すように、アクチュエータ層60は、撮像素子層10の撮像面側に配置されるとともに、第3レンズ層80のレンズ部81を移動させる薄板状のアクチュエータ部61a,61b(本発明の「可動部」に相当する)を備えるユニット(アクチュエータユニット)を構成するチップである。このアクチュエータ層60は、シリコン(Si)製の基板上に変位用の素子(アクチュエータ素子)が薄膜状に形成される。本実施形態では、アクチュエータ素子として、形状記憶合金(SMA)を用いるものとする。
図4(a)で示すように、平行バネ下層70は、りん青銅などの金属材料で構成され、枠部F7と、弾性部71とを有するチップであり、バネ機構を形成する層(弾性層)となっている。
図4(b)で示すように、第3レンズ層80は、枠部F8と、レンズ部81と、レンズ保持部83とを有するチップである。この第3レンズ層80を構成する素材としては、第1および第2レンズ層40,50と同様に、フェノール系の樹脂やアクリル系の樹脂、あるいはガラスなどが挙げられる。
図4(c)で示すように、平行バネ上層90は、平行バネ下層70と同様な構成を有し、りん青銅などの金属材料で構成され、枠部F9と、弾性部91とを有するチップであり、バネ機構を形成する層(弾性層)となっている。
図4(d)で示すように、保護層CBは、盤面が略正方形の板状の透明部材であり、例えば、樹脂やガラスなどによって構成される。そして、保護層CBの外周部の-Z側の面が隣接する平行バネ上層90(具体的には、枠部F9)と接合される。保護層CBの外周部は、例えば、外周に沿って凸形状を持つ構造にして、凸形状の上端面で接合するようにしても良い。
図7は、カメラモジュール400の構造を示す図である。詳細には、図7(a)は、カメラモジュール400を保護層CB側(上方)から見た平面図であり、図7(b)は、図7(a)の切断面線7A-7Aから見た断面模式図である。なお、図7(b)では、切断面よりも-Y側に位置している貫通孔Ca1~Ca5,Ca61,Ca62が繋がって形成される1つの貫通孔Cva、および貫通孔Cb1~Cb5,Cb61,Cb62が繋がって形成される1つの貫通孔Cvbの位置関係が分かるように、それぞれが破線で示されている。
図8は、第3レンズ層80に含まれるレンズ部81の駆動態様を説明するための図である。図8では、レンズ部81と弾性部71,91の状態を側方から見た模式図が示されている。なお、実際にはレンズ保持部83を弾性部71,91が挟持しているが、図8では、説明の簡略化のために、弾性部71,91がレンズ部81を点Pu,Pdで保持しているように示されている。また、図8(a)では、弾性部71,91が変形していない状態(初期状態)が示され、図8(b)では、弾性部71,91が変形している状態(変形状態)が示されている。
図9は、カメラモジュール400の製造工程の手順を例示するフローチャートである。図9で示すように、(工程A)複数のシートの準備(ステップS1)、(工程B)複数のシートの接合(ステップS2)、(工程C)ダイシング(ステップS3)、(工程D)光軸の偏芯の検査(ステップS4)、および(工程E)撮像素子層の結合(ステップS5)が順次に行われることで、カメラモジュール400が製造される。以下、各工程について説明する。
図10および図11は、準備する10枚のシートU2~U9,UCBの構成例を示す平面図である。ここでは、各シートU2~U9,UCBが、円盤状である例を示して説明する。
図13は、複数のシートU2~U9,UCBを順次に積層させて接合する工程を模式的に示す図である。
9つのシートU2~U9,UCBが積層されて形成された積層部材が、ダイシング装置によってチップ毎に切り離されて、9つの層20~90,CBが積層された光学系のユニット(光学ユニット)が多数生成される。このとき、アクチュエータシートU6に着目すると、図12で示した破線に沿ってシート本体部6が切断され、アクチュエータ層60のチップ毎に切り離されて、複数のアクチュエータ層60のチップが形成される。
上記ダイシングによって生成された多数の光学ユニットについて、レンズ偏芯測定機によって、3つのレンズ部41,51,81の光軸のズレ量(すなわち偏芯)が所定の許容値域範囲(例えば、5μm以内)に入っているのか否か検査される。
光軸の偏芯の検査によって良品であると判別された各光学ユニットの下面(具体的には、撮像センサホルダ層20の裏面)に対して、撮像素子層10のチップが、いわゆるエポキシ樹脂系の接着剤、または紫外線硬化接着剤を用いた接合によって取り付けられて、カメラモジュール400が完成される。
本発明は上述の実施の形態に限定されるものではなく、本発明の要旨を逸脱しない範囲において種々の変更、改良等が可能である。
図14は、具体例1に係るアクチュエータ層60Aの構成を示す平面模式図である。
図17は、具体例2に係るアクチュエータ層60Cの構成を示す平面模式図である。
図20は、具体例3に係るアクチュエータ層60Eの構成を示す平面模式図である。
50 第2レンズ層
60,60A,60B,60C アクチュエータ層
69 開口部
61a,61aA,61aC,61aE,61b,61bA,61bC,61bE,61cE,61dE アクチュエータ部
62aA,62bA,62aC,62bC,611a,611b,612a,612b 突設部
63aA,63bA,63aC,63bC,613a,613b,615a,615b 変位素子部
70 平行バネ下層
71,91 弾性部
100 携帯電話機
400 カメラモジュール
615c,C1aA,C1aB,C1aC,C1aD,C1aE,C1aF,C1bA,C1bB,C2aC,C2aD,C2aE,C2aF,CLaA,CLaC,CLbC,CLaE,CLbE,CLcE,CLdE 配線部
700 光ピックアップ装置
CTa,CTb,CTaA,CTbA,CTaC,CTbC,CTaE,CTbE 貫通配線部
CTaB,CTbB,CTaD,CTbD,CTaF,CTbF 端子部
F1 外周部
F4~F9,F6A,F6C,F6E 枠部
U5 第2レンズシート
U6,U6A,U6B,U6C,U6D,U6E,U6F アクチュエータシート
U7 平行バネ下シート
Claims (10)
- 表面から裏面まで貫通する複数の開口部が所定配列で形成された板状のシート本体部と、
各前記開口部において前記シート本体部から突設され、変位素子と該変位素子を支持する支持部とを有する可動部と、
を備えることを特徴とするアクチュエータアレイシート。 - 請求項1に記載のアクチュエータアレイシートであって、
各前記可動部が、
移動対象物に当接されるための部分を含むことを特徴とするアクチュエータアレイシート。 - 請求項1に記載のアクチュエータアレイシートであって、
前記可動部が、
各前記開口部において前記シート本体部から突設される第1および第2可動部を含むことを特徴とするアクチュエータアレイシート。 - 請求項3に記載のアクチュエータアレイシートであって、
前記第1および第2可動部が、
各前記開口部の対向する内縁部にそれぞれ突設されることを特徴とするアクチュエータアレイシート。 - 請求項3に記載のアクチュエータアレイシートであって、
前記シート本体部上に配置され、前記第1可動部に含まれる前記変位素子と前記第2可動部に含まれる前記変位素子とを電気的に接続する接続配線部、
を更に備えることを特徴とするアクチュエータアレイシート。 - 請求項1に記載のアクチュエータアレイシートであって、
前記シート本体部が、
所定部材が前記所定配列で形成されたシートと接合される部分を含むことを特徴とするアクチュエータアレイシート。 - 請求項1に記載のアクチュエータアレイシートであって、
各前記開口部の近傍に設けられ、前記シート本体部を貫通し、且つ各前記変位素子に対して電界を付与する貫通配線部、
を更に備えることを特徴とするアクチュエータアレイシート。 - 請求項1に記載のアクチュエータアレイシートであって、
前記シート本体部上であって、隣り合う前記開口部の間の各所定位置にそれぞれ設けられ、各前記変位素子に対して電気的に接続されるとともに、各前記変位素子に電界を付与するための配線を接続するための端子部、
を更に備えることを特徴とするアクチュエータアレイシート。 - 請求項1に記載のアクチュエータアレイシートであって、
前記開口部を囲み且つ前記シート本体部によって形成される枠部と、該枠部から突設される1以上の前記可動部と、をそれぞれ含む複数のアクチュエータユニットのチップが、所定配列で一体的に形成されていることを特徴とするアクチュエータアレイシート。 - 請求項9に記載のアクチュエータアレイシートであって、
前記シート本体部の切断により、前記アクチュエータユニットのチップ毎に切り離されることで、前記複数のアクチュエータユニットのチップを形成するアクチュエータアレイシート。
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- 2009-04-03 CN CN2009801123129A patent/CN101990738A/zh active Pending
- 2009-04-03 US US12/933,258 patent/US20110026148A1/en not_active Abandoned
- 2009-04-03 KR KR1020107022103A patent/KR20100130616A/ko not_active Application Discontinuation
- 2009-04-03 JP JP2010507227A patent/JP5541156B2/ja not_active Expired - Fee Related
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
RU182811U1 (ru) * | 2017-12-28 | 2018-09-04 | федеральное государственное бюджетное образовательное учреждение высшего образования "Московский государственный технический университет имени Н.Э. Баумана (национальный исследовательский университет)" (МГТУ им. Н.Э. Баумана) | Волоконно-оптический датчик |
RU182813U1 (ru) * | 2017-12-28 | 2018-09-04 | федеральное государственное бюджетное образовательное учреждение высшего образования "Московский государственный технический университет имени Н.Э. Баумана (национальный исследовательский университет)" (МГТУ им. Н.Э. Баумана) | Волоконно-оптический датчик |
JP2021043319A (ja) * | 2019-09-11 | 2021-03-18 | 新思考電機有限公司 | レンズ駆動装置、カメラ装置及び電子機器 |
JP7189852B2 (ja) | 2019-09-11 | 2022-12-14 | 新思考電機有限公司 | レンズ駆動装置、カメラ装置及び電子機器 |
Also Published As
Publication number | Publication date |
---|---|
CN101990738A (zh) | 2011-03-23 |
EP2262095A4 (en) | 2013-06-12 |
KR20100130616A (ko) | 2010-12-13 |
JP5541156B2 (ja) | 2014-07-09 |
US20110026148A1 (en) | 2011-02-03 |
JPWO2009125728A1 (ja) | 2011-08-04 |
EP2262095A1 (en) | 2010-12-15 |
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