WO2009028837A1 - Aging status diagnostic apparatus for power conversion system, and method their of - Google Patents
Aging status diagnostic apparatus for power conversion system, and method their of Download PDFInfo
- Publication number
- WO2009028837A1 WO2009028837A1 PCT/KR2008/004898 KR2008004898W WO2009028837A1 WO 2009028837 A1 WO2009028837 A1 WO 2009028837A1 KR 2008004898 W KR2008004898 W KR 2008004898W WO 2009028837 A1 WO2009028837 A1 WO 2009028837A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- power conversion
- conversion system
- aging
- measurement
- electrolytic capacitor
- Prior art date
Links
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/40—Testing power supplies
- G01R31/42—AC power supplies
Definitions
- ⁇ i> In the line with the demands of the information society era, currently, power conversion systems, such as various types of rectifiers, inverters and Direct Current (DC) converters, are widely used in various industrial fields, including the information and communication field. Such power apparatuses act as basic core components for supplying emergency power or converted power.
- a power conversion system such as an Uninterruptable Power Supply (UPS) or a communication power supply, which is used for supplying emergency power in the case of a power failure of the commercial power provider(Electric Power Corporation), has a very strong possibility of bringing about economic and social loss in the event of an unexpected failure or accident, and always requires being in reliable operation.
- UPS Uninterruptable Power Supply
- a communication power supply which is used for supplying emergency power in the case of a power failure of the commercial power provider(Electric Power Corporation)
- the present invention relates to an apparatus capable of diagnosing the aging state of a power conversion system at ordinary times to ensure the reliability of a power conversion system having an inverter circuit, such as a UPS.
- the present invention relates to an aging status diagnostic apparatus and method for power conversion system, which measures and monitors a specific harmonic by analyzing the output current waveform of an inverter switching module, that is, the principal circuit of the power conversion system, and measures an ESR value or a loss angle tan ⁇ by causing a measurement current signal to flow through an electrolytic capacitor installed on a DC bus of power conversion system, thereby being able to diagnose the erroneous operation or damage of the power conversion system in advance or monitor and diagnose an abnormal state attributable to the aging or degradation of a battery system in advance.
- Such methods include a method of estimating the abnormality of a conversion device module or equipment through the signal processing of input current and the spectral analysis of an operating frequency, and a method of extracting some of various variables related to the abnormality of a power semi-conductor switch or the abnormality of a controller, a filter capacitor, or an output stage, analyzing the signals, and presenting abnormality results.
- Korean Patent Application No. 10-2003-0072963 filed on October 20, 2003 in Korea, published on April 25, 2005, and entitled Apparatus for diagnosing state of power conversion system, is an example of the representative results of research into a method of diagnosing the aging or degradation of a power conversion system.
- This diagnosing method is configured to analyze the voltage signals of the input and output terminals of a power conversion system or monitor variation in the capacitance of a filter capacitor and variation in ripple voltage, thereby being able to monitor the erroneous operation or damage of the power conversion system and monitor and diagnose an abnormal situation attributable to the aging or degradation of the apparatus in advance.
- Korean Utility Model Registration No. 20-0399135 filed on August 7, 2005 in Korea, registered on October 12, 2005, and entitled UPS using individual battery management device, presents a scheme capable of optimally charging and discharging the battery of a power conversion system, such as a UPS, and managing the internal characteristics thereof.
- a method of maintaining a power conversion system is configured to set a durable period and replace an old part when the durable period has elapsed, thereby reducing the possibility of the occurrence of an accident and preparing for an accident arising from the use of the power conversion system.
- the protection of the entire system through the detection of a sign of abnormality of the power conversion system and the replacement of an aged power source in advance is a task to be solved in the future. Since a power conversion system is a complicated system formed of a number of parts, it is difficult to determine the general aging state of the system using some specific and limited extracted signals.
- the conventional aging status diagnostic methods have a disadvantage in that they are limited to a function of providing notification of an accident situation rather than monitoring a state. Furthermore, although they can monitor and diagnose an abnormal state attributable to the aging or degradation of an apparatus in advance, a component signal that is extracted at the input and output terminals of the monitoring-target power conversion system and is related with an aging state may vary according to driving conditions or environmental variation, with the result that measurement accuracy may be low, and thus measurement discrimination may be low.
- an object of the present invention is to provide an aging status diagnostic apparatus and method for a power conversion system that is capable of monitoring not only an abnormality attributable to the aging of an inverter switching module, which is the core part of the power conversion system, in such a way as to extract the current waveform of the output stage of the inverter switching module and measure and monitor the average value of the current waveform and or/and magnitude or an effective value of each harmonic based on FFT, or harmonic contents of ripple current which flows through DC bus of power conversion system but also diagnosing the aging state of an electrolytic capacitor, which belongs to parts of the power conversion system and may be degraded early, in such a way as to cause a measurement current signal to flow through the electrolytic capacitor installed on the DC bus of the power conversion system, extract an impedance voltage signal and calculate an ESR value or a loss angle tan ⁇ .
- Another object of the present invention is to provide an aging status diagnostic apparatus and method for a power conversion system that is capable of monitoring an abnormal state attributable to the aging or degradation of a battery, which is an essential component of the power conversion system.
- the aging status diagnostic apparatus and method for a power conversion system is not configured to use a method of determining an erroneous operation based on the analysis of the input and output voltage of an apparatus and the analysis of a current signal or to install a signal measurement circuit on input and output stages, analyze a signal measured through the signal measurement circuit and diagnose a sign of abnormality based on results of the analysis, unlike the conventional methods, but is configured to connect sensing lines to a portion of the power conversion system in operation near the DC bus thereof and easily install a current sensing means, formed in a hook configuration, on the output circuit stage of an inverter switching module, with the result that it is easy to install the diagnostic apparatus, the analysis or calculation of a signal can be relatively simplified, and reliability can be achieved due to the measurement discrimination thereof.
- the calculation time of a control and calculation means is appropriately arranged, with the result that internal resistance values can be simultaneously calculated from the measurement current signals and extracted internal impedance voltage waveforms of battery groups or cells, and then the aging state of a battery system can be determined based on the internal resistance values.
- FIG. 1 is a configuration diagram of an aging status diagnostic apparatus for a power conversion system according to the present invention
- Fig. 2 is a diagram showing the flow of the output current of the inverter switch module in respective stages in the power conversion system
- FIG. 3 is a configuration diagram of an aging status diagnostic apparatus for a power conversion system according to another embodiment of the present invention.
- Fig. 4 is a diagram showing the connection between the series unit blocks of a battery system in a power conversion system
- Fig. 5 is a diagram showing the flow of the output current of an inverter switch module in respective stages in a power conversion system
- Fig. 6 is a diagram showing an output current waveform (on the top side) and the magnitude of each harmonic based on the FFT analysis thereof (on the bottom side) when the aging of an inverter switching element has occurred;
- Fig. 7 is a diagram showing an output current waveform (on the top side) and the magnitude of each harmonic based on the FFT analysis thereof (on the bottom side) when a failure attributable to the aging of an inverter switch module;
- Fig. 8 is a diagram showing an output current waveform (on the top side) and the magnitude of each harmonic based on the FFT analysis thereof (on the bottom side), related to another example of an aging phenomenon, when the inverter switch module is normally operated. [Best Mode]
- the present invention provides an aging status diagnostic apparatus for a power conversion system, including a first or second current sensing means installed on the output stage line of a single-phase or three-phase inverter switching module and configured to detect the output current of the inverter switching module, and a measurement and diagnosis means configured to receive the output current waveform of the inverter switching module and/or an impedance voltage signal induced to the electrolytic capacitor, and determine whether aging of the power conversion system has occurred by extracting and calculating components which are related with an aging state.
- the aging status diagnostic apparatus further comprises a third current sensing means capable of sensing the ripple current of the electrolytic capacitor, and a measurement current generation means connected to + and terminals of the electrolytic capacitor and configured to generates a measurement current signal to be supplied to the electrolytic capacitor through a signal isolation unit.
- the aging status diagnostic apparatus further include a relaying means switching the measurement current signal which has generated from the measurement current generation means to the battery to be measured and a characteristic data signal of the battery to be measured to the measurement and diagnosis means.
- a relaying means switching the measurement current signal which has generated from the measurement current generation means to the battery to be measured and a characteristic data signal of the battery to be measured to the measurement and diagnosis means.
- the measurement and diagnose means includes a filtering and amplification means for filtering out noise components or noise signals in an unnecessary frequency band included in the output current of an inverter switching module or buffering, amplifying or shifting a signal level of the output current, an Analog-to-Digital (A/D) conversion means for converting an output current signal, received from the filtering and amplification means, into the digital signal, and a control and calculation means for performing control so that various types of data signals necessary for calculation can be extracted or transformed and appropriately input to the MPU, and performing digital calculation.
- A/D Analog-to-Digital
- the aging status diagnostic apparatus further comprises a DC coupling means for filters out only impedance voltage signals, which are AC components, from DC voltage that is extracted at the + and terminals of the DC bus electrolytic capacitor.
- the aging status diagnostic apparatus further comprises a serial or TCP/IP communication port for receiving an output signal including a calculation result of the control and calculation means and communicating with an external monitoring device(PC or server, etc) which manages a diagnosing result of the power conversion system, and an output display means.
- a serial or TCP/IP communication port for receiving an output signal including a calculation result of the control and calculation means and communicating with an external monitoring device(PC or server, etc) which manages a diagnosing result of the power conversion system, and an output display means.
- the present invention provides an aging state diagnostic method for a power conversion system, comprising the steps of, in the aging state diagnosing apparatus, extracting output current waveform of an inverter switching module of the power conversion apparatus, and calculating and analyzing an average value or/and magnitude or effective value of each harmonic based on FFT from the output current waveform, further comprising the steps of causing a measurement current signal having a predetermined frequency to flow through a DC bus electrolytic capacitor connected to a DC bus of the power conversion system, extracting an impedance voltage waveform corresponding to the measurement current signal, calculating ESR value or a loss angle tan ⁇ by using the measurement current signal and the extracted impedance voltage waveform, and analyzing and diagnosing whether the malfunction or aging of the power conversion system has occurred from the average value, magnitude or effective value of each harmonic based on FFT, the ESR value or the loss angle tan ⁇ .
- the aging state diagnostic method further comprises analyzing magnitude of each harmonic based on FFT of the detected ripple current.
- a method of measuring and monitoring the aging the aging state of a battery system includes selectively controlling the relaying means to switch a battery group or cell to be measured to the measurement and diagnosis means, causing a measurement current signal having a predetermined frequency to flow through the battery group or cell to be measured, selected by the relaying means; extracting an internal impedance voltage waveform corresponding to the measurement current signal; calculating an internal resistance value from the extracted internal impedance voltage waveform induced by the measurement current signal and "> and determining the aging state of the battery system based on the calculated internal resistance value.
- the measurement and calculation of the battery cell voltage is performed together.
- Fig. 1 is a diagram schematically showing the construction of an aging status diagnostic apparatus for a power conversion system according to an embodiment of the present invention.
- the aging status diagnostic apparatus for a power conversion system includes a first or second output current sensing means 105a or 105b, and a measurement and diagnosis means 211 for receiving extracted signals and measuring, calculating and diagnosing the aging state of a power conversion system.
- the aging status diagnostic apparatus for a power conversion system further include a third current sensing means 106 capable of sensing the ripple current of an electrolytic capacitor, and a signal isolation unit 113 or measurement current generation means 112.
- the first or second output current sensing means 105a or 105b is inserted into and installed on the output stage line of a single-phase or three-phase inverter switching module 102, and can detect the output current waveform of the inverter switching module 102 at ordinary times or when necessary. It is preferred that the current sensing means be designed in a hook configuration so that it can be installed on the output stage line without the cutting of the power line and can detect the current waveform of a line to be measured.
- the measurement and diagnosis means 211 may basically include a filtering and amplification means 201, an Analog-to-Digital (A/D) conversion unit 202, and a control and calculation means 203 composed of an MCU and a peripheral circuit, and may further includes a DC coupling means 200 to diagnose and analyze the aging state of the charging unit or the electrolytic capacitor.
- A/D Analog-to-Digital
- the measurement and diagnosis means 211 further include a serial communication or TCP/IP communication port 204 for communicating with an external monitoring device, or an output display means 205.
- the DC coupling means 200 passes out only impedance voltage signals, which are AC components, from DC voltage that is extracted at the + and terminals of the DC bus electrolytic capacitor.
- the DC coupling means 200 may include a DC coupling capacitor and a resistance element, as well known. It is more preferable to configure the DC coupling means 200 so that it functions to divide the voltage of the output DC stage into an appropriate size that can be processed by the filtering and amplification means 201 when the DC voltage of the output DC stage of the rectifier/charger 101 is high.
- the filtering and amplification means 201 filters out impedance voltage signals or ripple current signals extracted from the electrolytic capacitor 103, or/and noise components included in the output current waveform of the inverter switching module 102 obtained through the first or second output current sensing means 105a or 105b.
- the filtering and amplification means 201 may be further provided with a filtering function, such as the function of a bandpass means, and filter out noise signals in frequency bands that are included in the signal and are not necessary for or disturb the calculation of aging diagnosing components.
- a filtering function such as the function of a bandpass means
- the signals filtered out by the filtering and amplification means 201 are amplified to an appropriate level and input to the A/D conversion unit 202. Since the commercial model of the A/D conversion unit 202 actually has two power inputs (for example, + and -12V) or a single power input (for example, +5V), the filtering and amplification means 201 may amplify or shift the level of the signals so that the level of the signals is consistent with the input stage level of the A/D conversion unit 202.
- the filtering and amplification means 201 may have a function of buffering the above-described extracted or obtained signals.
- the control and calculation means 203 has a function of performing control so that various types of data signals necessary for calculation can be created or transformed and appropriately input to the MPU, and is formed of an embedded circuit having a relatively simple function such as an MCU.
- the control and calculation means 103 receives a digital signal from the A/D conversion unit 202, and 1) calculates the average value of the output current of the inverter switching module 102 over one period and/or the magnitude or effective value of each harmonic based on Fast Fourier Transform (FFT), 2) calculates the ESR value or loss angle tan ⁇ of the electrolytic capacitor 103, 3) may calculate the magnitude of each harmonic based on FFT by analyzing the ripple current of the electrolytic capacitor detected by the third current sensing means when necessary, and 4) may calculate an internal resistance value or a cell voltage value for each group of a battery system when necessary, thereby diagnosing the aging state of the power conversion system.
- FFT Fast Fourier Transform
- an aging status diagnostic apparatus for the power conversion system includes the first or second output current sensing means 105a or 105b and the measurement and diagnosis means 211 without including the signal isolation unit 113 and the measurement current generation means 112 in order to simplify the construction thereof and reduce the manufacturing cost thereof.
- the aging status diagnostic apparatus for the power conversion system can diagnoses the aging state of the inverter module, which is the core circuit of the power conversion system, by closely calculating and analyzing, from various aspects, the average value of the output current of the inverter switching module 102 over one period as long as the capability of the MCU allows, and/or the magnitude or effective value of each harmonic based on FFT over the upper and lower half periods of the output current (an upper half period and a lower half period, that is, one period), and the occurrence of a specific harmonic (an even order harmonic or a specific order harmonic) based on FFT analysis.
- the inverter switching module 102 is the most important component of the power conversion system, has a complicated circuit configuration, and has a strong possibility of generating a critical fault, such as an arm short circuit, due to the erroneous operation or aging of semi-conductor switching elements Sl to S6 or a control circuit, the basic part of the diagnosis of the aging state of the power conversion system is to extract factors related to the abnormality or aging of the inverter switching module 102, which is the primary purpose of the diagnosis.
- Fig. 2 shows the path along which respective harmonic and current components included in an output current component flow through the output transformer or output filter circuit 104 when the current component output from the inverter switching module 102 flows to a load side.
- the DC component Iv included in the output current component forms deviation current on and allows the deviation current to flow through the primary circuit side of the output transformer, a harmonic current component I h is bypassed in the output filter circuit 104, and only fundamental wave current I f flows to a final load side.
- Fig. 2 shows the output circuit stage of the inverter unit of the power conversion system, which is widely used, only fundamental current If flows to a final load side in the case in which the output filter circuit 104 is designed to be disposed on the primary circuit side of the output transformer.
- the aging status of the power conversion system can be diagnosed by analyzing the magnitude of the DC component Iv or harmonic current component Ih of the output current of the inverter switching module 102.
- the load of the power conversion system mainly includes a linear load, such as an electric device, and a rectifier load.
- odd lower order harmonics such as third, fifth and seventh order harmonics
- load current components if a waveform over upper and lower half periods is symmetrical.
- These harmonics are somewhat absorbed by the output filter circuit 104, but most of the odd lower order harmonics (for example, third, fifth and seventh order harmonics) flow through the inverter switching module 102.
- the inverter switching module 102 outputs an AC voltage waveform having a sine wave PWM form by performing PWM control on DC voltage.
- switching characteristic values such as the ON-resistances of the upper and lower arms of the switching element Sl, S2, S3, S4, S5 or S6, increase or vary from each other due to aging
- the output voltage wave forms of the inverter switching module 102 over upper and lower half periods are asymmetrical to each other, with the result that the output current flowing into the output filter circuit 104 and the output transformer has the DC component Iv.
- the current average value over one period of the AC voltage waveform increases, and the aging state or abnormality of the inverter switching module 102 can be diagnosed by measuring the increasing current average value.
- Fig. 6 shows an output current waveform (on the top) obtained through analysis using simulation and the magnitude of each harmonic obtained through FFT analysis (on the bottom) in the case in which some of the semi-conductor switching elements Sl to S6 are aged, and thus ON-resistance increases. It can be seen that, in this case, the average value of the output current of the inverter switching module 102 increases, with the result that a DC component is included therein and even lower order harmonics occur.
- the output waveform of the inverter switching module 102 is formed such that the sine wave PWM voltage waveform over upper and lower half periods is deformed from a normal waveform and specific order harmonic voltage that does not appear when normal state is included therein.
- the output transformer and the output filter circuit 104 have low impedance compared with a fundamental wave, with the result that the large specific order harmonic current flows through the output filter circuit 104 due to the harmonic voltage and the specific order harmonic current over upper and lower half periods (that, one period) increases compared with that in a normal state.
- the aging state or abnormality of the inverter switching module 102 can be diagnosed by measuring and calculating the magnitude or effective value of each of the specific order harmonics over upper and lower half periods (that is, one period) through the FFT analysis of the output current waveform.
- Fig. 7 shows an output current waveform obtained through analysis using simulation (on the top) and the magnitude of each harmonic obtained through FFT analysis (on the bottom) in the case in which the semi-conductor switching elements Sl to S6 or the control circuit are aged or an element is not normally switched due to the failure of a control power source for supplying power to the control circuit (for example, a DC/DC converter or an SMPS), as described above.
- a control power source for supplying power to the control circuit for example, a DC/DC converter or an SMPS
- Fig. 8 shows the magnitude of each harmonic obtained through FFT analysis (on the top) and an output current waveform during a normal operation (on the bottom) in the case when the aging of an inverter switch module, which is an example of an aging phenomenon, has occurred. It can be seen that, in this case, a plurality of subharmonics or interharmonics, which is specific order harmonic having frequency lower than the switching frequency, occurs in the output current of the inverter switching module 102.
- the inverter switching module 102 since the types of failures are various and the extent of aging of each part is various because the circuit configuration of the power conversion system is complicated, only one of the average value and the magnitude (or effective value) of each harmonic of the output current of the inverter switching module 102 can vary according to various circuit failure factors or aging factors. As a result, measurement discrimination can be increased by examining characteristics, such as the PWM control method of the power conversion system, and then analyzing only one of the output current average value and the magnitude (or effective value) of each harmonic or analyzing and monitoring the output current average value and the magnitude (or effective value) of each harmonic, in consideration of the operational characteristics.
- the electrolytic capacitor connected to the DC bus of the power conversion system is a part the durable life of which varies with operating conditions (particularly, operating temperature) and which has a relatively short durable life. Accordingly, it is essential to continuously monitor the aging state thereof.
- the present invention further include the step of analyzing the harmonic component of the ripple current of the electrolytic capacitor (which is a factor related to the abnormality or aging of the rectifying or charging or the aging of the electrolytic capacitor), detected through the third current sensing means, through FFT, and diagnosing whether the magnitude of each harmonic has been changed to a value equal to or greater than a reference value.
- the measurement current generation means 112 generates a measurement current signal Is in a sine wave shape, a square wave shape or a ripple wave shape having a sine wave in response to On/Off signals from the control and calculation means 203.
- the generated measurement current signal Is flows through the + and - terminals of the DC bus electrolytic capacitor because DC stage voltage is blocked by the coupling of the signal isolation unit 113.
- the supplied measurement current signal Is is also converted into a digital signal at the A/D conversion unit 202, and the ESR value of the electrolytic capacitor to be measured and the loss angle tan ⁇ , which is the ratio of the capacitance capacity to the ESR value, are calculated using the impedance voltage Vs and the measurement current signal Is.
- Equation 1 Since the ESR value is the internal resistance component of the electrolytic capacitor, it may be expressed by the following Equation 1:
- the ESR value >" ⁇ and the cos ⁇ value can be easily calculated using the synchronous detection calculation algorithm and the implementation circuit thereof, which were presented in Korean Patent No. 10-0577828-0000, filed on February 3, 2004, issued on May 2, 2006 and entitled impedance effective value measuring method and the implementation circuit thereof robust to ripple noise signals.
- the impedance voltage Vs and the measurement current signal Is include various types of induced noise attributable to the operation of the power conversion system, and various order harmonics attributable to load current.
- the ESR value -" ⁇ and the cos ⁇ value can be calculated and the loss angle tan ⁇ can be accurately calculated using Equation 3, through the application of the synchronous detection calculation algorithm, which was presented in the cited invention.
- ⁇ 78> when the internal ESR value -" ⁇ of the electrolytic capacitor is calculated, a measurement signal, including (mixed with) a lot of noise induced to a target object due to external factors, such as impedance voltage Vis attributable to the measurement current signal Is and the high frequency ripple voltage V RP , is acquired using a typical bandpass filter.
- the internal ESR value >" ⁇ of the electrolytic capacitor and the cos ⁇ value can be accurately acquired through a synchronous detection calculation process, including a calculation process of appropriately setting the frequency of the measurement current signal Is to eliminate the influence of the noise and performing integration using a specific appropriately selected and optimally set integral period T 0 to remove all AC component terms.
- Equation 4 the impedance voltage Vs signal acquired from the electrolytic capacitor of a object to be measured in conformity with the measurement current signal Is is generally expressed by the following Equation 4:
- the ⁇ value is the difference in phase angle between the measurement current signal Is and the relevant impedance voltage
- the measurement current signal Is can be expressed by a sine function, as indicated by the following Equation 5.
- the measurement current signal Is includes various types of induced noise signals or various order harmonics attributable to switching noise.
- respective calculation terms Hi 1 , m 2 , m 3 and m 4 are obtained by multiplying impedance voltage Vi s or measurement current signal Is, including various types of harmonic signals, by a cosine wave C 1 or a sine wave S 1 , having a frequency identical to that of the impedance voltage Vis and a phase difference of a certain angle ⁇ , the greatest common divisor is obtained for the frequencies of all AC component terms of each of the calculation terms, a period corresponding to the greatest common divisor or an integer multiple of the period is set as an integral period T D , and periodic integration is performed over the integral period T D on the respective calculation terms ⁇ u, m 2 , ⁇ i3 and ⁇ u. As a result, all AC component terms are removed from each of the calculation terms, the values of DC components M 1 , M 2 , M 3 and M 4 required
- the loss angle tan ⁇ may be calculated using Equation 7 and Equation 3.
- Fig. 3 shows another embodiment of the present invention that is configured to further include a relaying means 114 for, in order to measure and diagnose the aging state of a battery system, which is an essential part of an Uninterrupted Power Supply (UPS), switching a measurement current signal Is, generated by the measurement current generation means 112, to the battery system to be measured and connecting the internal impedance voltage signal of the battery to be measured to the measurement and diagnosis means 211.
- UPS Uninterrupted Power Supply
- the impedance voltage Vs signal is obtained from the battery to be measured by causing the measurement current signal Is, generated by the measurement current generation means 112, to flow through the battery system to be measured, and the internal impedance effective value (resistance component) of the battery to be measured can be calculated using a method similar to the above-described method of calculating the internal ESR value
- the frequency of the measurement current signal Is generated by the measurement current generation means 112 to calculate the internal impedance effective value (resistance component) of the battery to be measured may be set to the frequency of the measurement current signal Is used to calculate the internal ESR value >" ⁇ of the electrolytic capacitor, or to a different appropriate frequency in consideration of the internal equivalent circuit characteristics of the battery to be measured.
- the magnitude of the measurement current signal Is may be set to the same or different magnitude.
- Fig. 4 shows a connection diagram of an embodiment capable of measuring internal resistance and voltage for each group and diagnosing the aging state thereof.
- Fig. 4 shows a connection diagram in which a battery system to be measured 110 is divided into an appropriate number of groups and the connection of measurement current signal supply lines Isl ⁇ Isn and characteristic data sensing signal lines Vsl ⁇ Vsn capable of measuring internal resistance and voltage for each of the groups is illustrated.
- 4-12 cells are grouped into each group in consideration of the number of series strings, and measurement current and data sensing signal lines, formed of a four-terminal network, are connected to each of the groups to measure internal resistance and cell voltage.
- each string group is composed of 4 cells
- each measurement current signal line is connected to two neighboring groups so that a measurement current signal can flow to the two string groups, and the number of groups to which an independent measurement current signals Is can flow may be appropriately selected in consideration of the capacity of the measurement current generation means 111 and difficulty in the wiring of the current signal supply lines.
- a measurement and calculation step or method based on the synchronous detection calculation algorithm may be configured as descried below, as an embodiment.
- a measurement current signal Is and a relevant impedance voltage Vs signal are detected by causing a measurement current signal to flow through a object to be measured at step S301;
- the MPU reads the detection signals converted into digital signals, and calculates the internal ESR value >" ⁇ and loss angle tan ⁇ of the electrolytic capacitor or the internal resistance value of the battery cell/group to be measured using the measurement signal components of the obtained measurement current signal and the impedance voltage at step S303.
- ⁇ iO3> The calculation terms ⁇ u, m2, m3 and m 4 are respectively calculated from the measurement current signal, the impedance voltage signal, the cosine wave Cl and the sine wave Sl at step S306.
- ⁇ iO4> The calculation terms M 1 , M2, M 3 and M 4 , including only DC components, are respectively obtained by integrating the calculation terms ⁇ u, 1112, In 3 and ⁇ u over the predetermined integral period T D at step S307.
- Fig. 5 is a flowchart of an internal program that is configured to implement the method of diagnosing the aging state of a power conversion system in such a way as to calculate the average value of the output current of the inverter switching module 102, which is an embodiment of the present invention, or/and the magnitude or effective value of a harmonic based on FFT and calculate the ESR value and loss angle tan ⁇ of the electrolytic capacitor. This will be described in detail below.
- ⁇ iO9> An average value over one period is calculated using the stored current waveform, and then the magnitude or effective value of each specific order harmonic over upper and lower half periods (that is, one period) is calculated using FFT. When at least one of the average value, and the magnitude and effective value of each harmonic respectively exceeds predetermined set values Ml and M2, a relevant event bit is set at step S503.
- ⁇ i ⁇ > Furthermore, in order to ensure the reliability of a diagnosis while simplifying calculation, as at step S503, if any one of the average value, and the magnitude and effective value of a specific harmonic respectively exceeds the predetermined set value Ml or M2, the abnormality or aging of the power conversion system is determined to occur, and thus the operation of the apparatus may be stopped.
- ⁇ U2> it is preferable to check whether the average value and the magnitude or effective value of the specific harmonic exceed the predetermined reference values Ml and M2, respectively, in consideration of the above characteristics depending on the determination of a designer because the output current waveform level or state of the filtering and amplification means 201 may be extracted differently depending on the failure state or aspect of the power conversion system.
- a method of calculating the ESR value of the electrolytic capacitor and loss angle tan ⁇ which is the ratio of the capacitance capacity to the ESR value includes causing a measurement current signal having a predetermined frequency to flow through the electrolytic capacitor connected to the DC bus of the power conversion system at step S601; extracting an impedance voltage waveform corresponding to the measurement current signal at step; calculating an ESR value or loss angle tan ⁇ from the measurement current signal and the extracted impedance voltage waveform at step S603; and diagnosing the erroneous operation of the power conversion system or the aging of the electrolytic capacitor based on the calculated ESR value or loss angle tan ⁇ at step S604. If the erroneous operation or aging is found at the above step, the load is immediately bypassed, the operation of the power conversion system is stopped, and an error flag is set, output to the output display means and set to the data collection device or the server .
- a method of measuring and monitoring the aging state of a battery system includes selectively controlling the relaying means to switch a battery group or cell to be measured to the measurement and diagnosis means; causing a measurement current signal having a predetermined frequency to flow through the battery group or cell to be measured selected by the relaying means; extracting an internal impedance voltage waveform corresponding to the measurement current signal; calculating an internal resistance value from the measurement current signal and the extracted internal impedance voltage waveform; and determining the aging state of the battery system based on the calculated internal resistance value.
- the measurement and calculation of the battery cell voltage is performed together.
- a detailed implementation method or a circuit thereof for calculating the internal resistance of each cell or group of the battery system to be measured and voltage for each group and diagnosing the degradation state thereof may be easily implemented using the technical spirit of Korean Patent No. 10-0546246, filed on April 23, 2003 by the present applicant in Korea, registered on January 19, 2006, and entitled system for diagnosing degradation of battery system.
- the present invention may be implemented in a portable form on the basis of the technical spirit thereof, and the erroneous operation or abnormal state of each portion can be accurately diagnosed by measuring the portion of a power conversion system in operation using a four-terminal network measuring probe and a current sensing means.
- UPSs are the main stream of power conversion systems.
- the usage or purpose of such a UPS is to charge a battery with power at normal times in the case of a power failure in a commercial line and convert power, with which the battery is charged, into AC power and compensate for the power failure. Since an unexpected accident related to the present apparatus causes a power failure and thus results in economic and social losses, the preemptive monitoring of an aging state is inevitably required in order to prevent an unexpected accident during the operation of the apparatus.
- the present invention has advantages in that the erroneous operation or damage of a power conversion system can be accurately monitored and the occurrence of aging (degradation) can be diagnosed in advance by locally and remotely monitoring a normal state attributable to the aging or degradation of equipment in real time.
- the present invention can be easily applied to a power conversion system in operation in such a way as to connect sensing lines, formed of a four-terminal network, to a portion of the power conversion system in operation near a DC bus and install a current sensing means in the output circuit stage of the inverter switching module in a hook form.
- the present invention can increase the accuracy or discrimination of the diagnosis of the aging of a power conversion system through the extraction of the current waveforms of characteristic components related to the loss angle of an electrolytic capacitor or/and the aging of a switching semi-conductor device (the electrolytic capacitor and the switching semi-conductor device are portions that belong to parts of the power conversion system and may be degraded early), which are not present in the conventional methods, compared with the conventional methods.
- ⁇ i26> Furthermore, signal analysis or calculation may be selectively simplified depending on the determination of a designer, and reliability can be achieved because measurement discrimination is high.
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Inverter Devices (AREA)
- Testing Electric Properties And Detecting Electric Faults (AREA)
Abstract
Description
Claims
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US12/602,629 US8069000B2 (en) | 2007-08-29 | 2008-08-22 | Aging status diagnostic apparatus for power conversion system, and method thereof |
CN200880105615.3A CN101842711B (en) | 2007-08-29 | 2008-08-22 | Aging status diagnostic apparatus for power conversion system, and its method |
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR10-2007-0087086 | 2007-08-29 | ||
KR20070087086 | 2007-08-29 | ||
KR1020080054259A KR100998577B1 (en) | 2007-08-29 | 2008-06-10 | Aging status diognostic equipment for power conversion system, and method their of |
KR10-2008-0054259 | 2008-06-10 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2009028837A1 true WO2009028837A1 (en) | 2009-03-05 |
Family
ID=40387490
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/KR2008/004898 WO2009028837A1 (en) | 2007-08-29 | 2008-08-22 | Aging status diagnostic apparatus for power conversion system, and method their of |
Country Status (1)
Country | Link |
---|---|
WO (1) | WO2009028837A1 (en) |
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2012000510A1 (en) * | 2010-06-29 | 2012-01-05 | Vestas Wind Systems A/S | Method and system for monitoring structural health of a filter in a wind turbine, and a wind turbine |
CN102947716A (en) * | 2010-04-26 | 2013-02-27 | 贝尔金国际股份有限公司 | Electrical event detection device and method of detecting and classifying electrical power usage |
US8781764B2 (en) | 2011-03-16 | 2014-07-15 | Deere & Company | System for detecting a short circuit associated with a direct current bus |
RU2581773C2 (en) * | 2010-06-07 | 2016-04-20 | Эмпконтрол Пти Лтд. | Method for detection of leakage or fault currents from equipment in electrical power system |
CN107783046A (en) * | 2016-08-30 | 2018-03-09 | 维谛技术有限公司 | A kind of power-supply system of achievable on-line checking battery |
CN111684291A (en) * | 2018-02-23 | 2020-09-18 | 松下知识产权经营株式会社 | Management device and power storage system |
CN112986708A (en) * | 2019-12-02 | 2021-06-18 | 科华恒盛股份有限公司 | Method and device for judging whether bus capacitor needs to be overhauled or replaced |
CN113009262A (en) * | 2021-03-08 | 2021-06-22 | 中国大唐集团科学技术研究院有限公司华中电力试验研究院 | Method for judging interference type of Profibus-DP bus |
CN114295899A (en) * | 2021-12-30 | 2022-04-08 | 深圳市汇川技术股份有限公司 | Bus capacitance state detection method, device, storage medium and device |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6850820B2 (en) * | 2001-04-25 | 2005-02-01 | Sanyo Electric Co., Ltd. | Distributed power generation system, and maintenance system and maintenance method utilizing the same |
US6888729B2 (en) * | 2001-10-12 | 2005-05-03 | Mitsubishi Denki Kabushiki Kaisha | Single module electric power conversion apparatus |
-
2008
- 2008-08-22 WO PCT/KR2008/004898 patent/WO2009028837A1/en active Application Filing
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6850820B2 (en) * | 2001-04-25 | 2005-02-01 | Sanyo Electric Co., Ltd. | Distributed power generation system, and maintenance system and maintenance method utilizing the same |
US6888729B2 (en) * | 2001-10-12 | 2005-05-03 | Mitsubishi Denki Kabushiki Kaisha | Single module electric power conversion apparatus |
Cited By (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102947716A (en) * | 2010-04-26 | 2013-02-27 | 贝尔金国际股份有限公司 | Electrical event detection device and method of detecting and classifying electrical power usage |
RU2581773C2 (en) * | 2010-06-07 | 2016-04-20 | Эмпконтрол Пти Лтд. | Method for detection of leakage or fault currents from equipment in electrical power system |
WO2012000510A1 (en) * | 2010-06-29 | 2012-01-05 | Vestas Wind Systems A/S | Method and system for monitoring structural health of a filter in a wind turbine, and a wind turbine |
US8781764B2 (en) | 2011-03-16 | 2014-07-15 | Deere & Company | System for detecting a short circuit associated with a direct current bus |
CN107783046A (en) * | 2016-08-30 | 2018-03-09 | 维谛技术有限公司 | A kind of power-supply system of achievable on-line checking battery |
CN107783046B (en) * | 2016-08-30 | 2020-02-18 | 维谛技术有限公司 | Power supply system capable of realizing online battery detection |
CN111684291A (en) * | 2018-02-23 | 2020-09-18 | 松下知识产权经营株式会社 | Management device and power storage system |
CN111684291B (en) * | 2018-02-23 | 2023-07-07 | 松下知识产权经营株式会社 | Management device and power storage system |
CN112986708A (en) * | 2019-12-02 | 2021-06-18 | 科华恒盛股份有限公司 | Method and device for judging whether bus capacitor needs to be overhauled or replaced |
CN112986708B (en) * | 2019-12-02 | 2024-03-15 | 科华恒盛股份有限公司 | Method and device for judging maintenance or replacement of bus capacitor |
CN113009262A (en) * | 2021-03-08 | 2021-06-22 | 中国大唐集团科学技术研究院有限公司华中电力试验研究院 | Method for judging interference type of Profibus-DP bus |
CN113009262B (en) * | 2021-03-08 | 2023-11-17 | 中国大唐集团科学技术研究院有限公司华中电力试验研究院 | Profibus-DP bus interference type discriminating method |
CN114295899A (en) * | 2021-12-30 | 2022-04-08 | 深圳市汇川技术股份有限公司 | Bus capacitance state detection method, device, storage medium and device |
CN114295899B (en) * | 2021-12-30 | 2024-04-26 | 深圳市汇川技术股份有限公司 | Bus capacitor state detection method, device, storage medium and apparatus |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US8069000B2 (en) | Aging status diagnostic apparatus for power conversion system, and method thereof | |
WO2009028837A1 (en) | Aging status diagnostic apparatus for power conversion system, and method their of | |
US9297862B2 (en) | Systems and apparatus for fault detection in DC power sources using AC residual current detection | |
CN101995529B (en) | System and method for monitoring power filters and detecting power filter failure in wind turbine electrical generator | |
CN105358997B (en) | Insulation detector and electronic equipment | |
US8090548B2 (en) | Method and device for predicting electrolytic capacitor defects, converter and uninterruptible power supply equipped with such a device | |
US20060237058A1 (en) | Direct current combiner box with power monitoring, ground fault detection and communications interface | |
CA2381032C (en) | Assessing a parameter of cells in the batteries of uninterruptable power supplies | |
CN106405475A (en) | Electric energy meter abnormity diagnosis method | |
CN103887834A (en) | Storage battery set flexible equalization charging and discharging management rectification module, device and system | |
CN102997838A (en) | Transformer winding deformation fault diagnosis method based on frequency sweep short circuit characteristics | |
CN103580497A (en) | Apparatus for estimating capacitance of DC-link capacitor in inverter | |
KR101830308B1 (en) | Remote meter system for fault diagnosis and electric power fluctuation measurement | |
KR101226474B1 (en) | Prediction device deterioration of condenser bank and method rhereof | |
CN103728500A (en) | Wind power converter capacitor service life test device and test method thereof | |
EP2178185B1 (en) | Motor drive ground fault detection | |
WO2012000510A1 (en) | Method and system for monitoring structural health of a filter in a wind turbine, and a wind turbine | |
CN112986708B (en) | Method and device for judging maintenance or replacement of bus capacitor | |
CN103887862A (en) | Flexible charging and discharging management rectifier module, and management tree device and system | |
CN114879122A (en) | Method, device and equipment for detecting abnormal operation of three-phase three-wire intelligent electric energy meter | |
WO2014098800A1 (en) | Method and apparatus for detecting failed capacitors in power devices | |
CN104682354B (en) | Detect short circuit diode | |
KR20080034530A (en) | Islanding detection method for microgrid and its device | |
KR20160058276A (en) | Portable Multifunctional Diagnosis Apparatus For Battery Energy Storage System | |
CN203385785U (en) | Power supply line detection circuit and power supply distribution monitoring apparatus generally used for AC-DC |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
WWE | Wipo information: entry into national phase |
Ref document number: 200880105615.3 Country of ref document: CN |
|
121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 08793410 Country of ref document: EP Kind code of ref document: A1 |
|
WWE | Wipo information: entry into national phase |
Ref document number: 12602629 Country of ref document: US |
|
NENP | Non-entry into the national phase |
Ref country code: DE |
|
122 | Ep: pct application non-entry in european phase |
Ref document number: 08793410 Country of ref document: EP Kind code of ref document: A1 |