WO2008116269A1 - Composite and support structures - Google Patents
Composite and support structures Download PDFInfo
- Publication number
- WO2008116269A1 WO2008116269A1 PCT/AU2008/000432 AU2008000432W WO2008116269A1 WO 2008116269 A1 WO2008116269 A1 WO 2008116269A1 AU 2008000432 W AU2008000432 W AU 2008000432W WO 2008116269 A1 WO2008116269 A1 WO 2008116269A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- joists
- joist
- slab
- sheeting
- decking
- Prior art date
Links
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C3/00—Structural elongated elements designed for load-supporting
- E04C3/02—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces
- E04C3/04—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal
- E04C3/08—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal with apertured web, e.g. with a web consisting of bar-like components; Honeycomb girders
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/18—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons
- E04B1/24—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons the supporting parts consisting of metal
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B5/00—Floors; Floor construction with regard to insulation; Connections specially adapted therefor
- E04B5/16—Load-carrying floor structures wholly or partly cast or similarly formed in situ
- E04B5/32—Floor structures wholly cast in situ with or without form units or reinforcements
- E04B5/36—Floor structures wholly cast in situ with or without form units or reinforcements with form units as part of the floor
- E04B5/38—Floor structures wholly cast in situ with or without form units or reinforcements with form units as part of the floor with slab-shaped form units acting simultaneously as reinforcement; Form slabs with reinforcements extending laterally outside the element
- E04B5/40—Floor structures wholly cast in situ with or without form units or reinforcements with form units as part of the floor with slab-shaped form units acting simultaneously as reinforcement; Form slabs with reinforcements extending laterally outside the element with metal form-slabs
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/18—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons
- E04B1/24—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons the supporting parts consisting of metal
- E04B1/2403—Connection details of the elongated load-supporting parts
- E04B2001/2415—Brackets, gussets, joining plates
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/18—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons
- E04B1/24—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons the supporting parts consisting of metal
- E04B1/2403—Connection details of the elongated load-supporting parts
- E04B2001/2448—Connections between open section profiles
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/18—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons
- E04B1/24—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons the supporting parts consisting of metal
- E04B1/2403—Connection details of the elongated load-supporting parts
- E04B2001/2454—Connections between open and closed section profiles
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/18—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons
- E04B1/24—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons the supporting parts consisting of metal
- E04B1/2403—Connection details of the elongated load-supporting parts
- E04B2001/2457—Beam to beam connections
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/18—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons
- E04B1/24—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons the supporting parts consisting of metal
- E04B2001/2484—Details of floor panels or slabs
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C3/00—Structural elongated elements designed for load-supporting
- E04C3/02—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces
- E04C3/04—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal
- E04C2003/0404—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal beams, girders, or joists characterised by cross-sectional aspects
- E04C2003/0426—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal beams, girders, or joists characterised by cross-sectional aspects characterised by material distribution in cross section
- E04C2003/0439—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal beams, girders, or joists characterised by cross-sectional aspects characterised by material distribution in cross section the cross-section comprising open parts and hollow parts
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C3/00—Structural elongated elements designed for load-supporting
- E04C3/02—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces
- E04C3/04—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal
- E04C2003/0404—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal beams, girders, or joists characterised by cross-sectional aspects
- E04C2003/0443—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal beams, girders, or joists characterised by cross-sectional aspects characterised by substantial shape of the cross-section
- E04C2003/0473—U- or C-shaped
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C3/00—Structural elongated elements designed for load-supporting
- E04C3/02—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces
- E04C3/04—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal
- E04C2003/0486—Truss like structures composed of separate truss elements
- E04C2003/0491—Truss like structures composed of separate truss elements the truss elements being located in one single surface or in several parallel surfaces
Definitions
- Composite/support structures and a method of constructing such structures are disclosed.
- the structures find particular though not exclusive application in relation to flooring and ceilings (eg. suspended flooring and ceilings) in buildings.
- Existing suspended floors may comprise a base layer, such as a cement slab on a ground surface, with interconnected or abutting tiles supported above the slab on struts.
- Existing suspended ceilings may comprise ceiling tiles suspended by a frame structure below a cement slab floor. Such suspended floors and ceilings are useful in that they provide a void space between the slab (or other corresponding floor or ceiling structure) and the tiles which may be used for feeding therethrough services, such as water, sewerage, electricity, air conditioning and communications.
- the decking has been formed of heavy gauge steel.
- step (iii) the joists can be supported with supports (such as temporary props) during curing of the cementitious slab to form the composite structure. These supports can then be removed once the cementitious slab has sufficiently cured.
- the method enables a light gauge sheeting such as a roof or wall cladding to be used.
- the sheeting can comprise light gauge trapezoidal coated steel sheeting of a typical thickness of just 0.5 mm. This can make the resultant composite structure very cost effective, easy and expedient to produce.
- the light gauge sheeting may be formed from profiled sheets that overlap at their edges when arranged on the joists. In one form the joists can be spaced at centres that prevent the sheeting from excessive sagging during forming of the cementitious slab on the sheeting. For example, joist spacings can be employed that are around 0.75 m apart (cf. the spacing employed with known thicker [ie. thicknesses 0.75, 1.0, 1.2 mm] and more deeply ribbed steel decking having typical spacings of 2 to 3 metres between permanent or temporary supports).
- the sheeting can be attached to the joists by a plurality of self drilling, self tapping fasteners. After attaching the sheeting to the joists each fastener can extend up into the slab formed on the sheeting to fasten the slab into the composite structure. Further, each fastener can be passed though a sleeve that, through the engagement thereof by a head of the fastener, fixes the sheeting against a respective joist during formation and curing of the slab. Such a sleeve also increases the bearing area between the fastener and the cementitious slab, improving the strength of the composite structure.
- each joist can be of open web construction incorporating top and bottom chords interconnected by a series of discrete web members, to define a type of elongated truss. Whilst the web members can be angled in the truss, in one form, so as to provide maximum underlying support, the web members can be aligned generally perpendicular to the top and bottom chords, and just external faces of the webs can be welded to the chords at spacings along the joist that are equal to the depth of the joist. Welding at just the external faces of the webs has been found to provide sufficient truss strength and yet minimises fabrication costs and time.
- the webs and chords may each be of rectangular hollow section of light gauge steel, making the resultant composite structure very cost effective, easy and expedient to produce.
- the open web construction can also allow for a provision of services within the joist space, such as electricity, water, air conditioning and/or communications.
- each joist can be a hollow flange beam.
- the beam can comprise a planar elongate web that interconnects opposing torsionally rigid elongate hollow flanges.
- the beam can be of light gauge steel (for example, taking the form of a so-called LiteSteelTM beam owned and produced by LiteSteel Technologies Pty Ltd) with the attendant benefits.
- the web in the beam can have openings therethrough to again allow for a provision of services within the joist space.
- the self drilling fasteners can be inserted into the top chord of the truss or the top flange of the beam.
- the ends of each joist can be fastened between opposing flanges of channel section, which can in turn be supported on spaced posts to suspend the structure.
- the channel section and posts can be of light gauge steel with the attendant benefits.
- the joist ends can be fastened to the channel section by self drilling, self tapping fasteners which extend through the channel and into the joist.
- the cementitious slab may incorporate steel reinforcing.
- the steel reinforcing may be in the form of wire mesh.
- a shear member for a composite structure that comprises a plurality of joists which underlie and support a cementitious slab in the structure, the shear member being fixable to a respective joist to project upwardly therefrom such that in use it becomes partially embedded in the slab, the shear member comprising a sleeve that is located on a shank thereof whereby, when the shear member is fixed to a respective joist, the sleeve is retained on the shank by a head of the shear member.
- such a sleeve can increase the bearing area between the shear member and the cementitious slab, improving the strength of the composite structure by providing a composite action between the slab and the joist.
- the sleeve can also allow the use of a smaller diameter shear member (eg. a self drilling, self tapping fastener of around 6mm diameter).
- the joists can underlie and support a decking and the cementitious slab can be located on such a decking in the structure.
- the shear member can then be fixed through the decking to its respective joist, with the shear member head acting on the sleeve to urge it against the decking to fix the decking against the joist.
- the decking can be a roof or wall cladding of light gauge steel.
- the shear member of the second aspect may also be used in the composite structure construction method of the first aspect.
- a support structure comprising:
- At least one beam of channel section that has top and bottom flanges interconnected by a web; wherein the plurality of joists are supported by the at least one beam, the joists projecting from the at least one beam and having one end thereof disposed between the top and bottom flanges.
- each beam of channel section can be formed of a light gauge metal (eg. steel).
- This channel section can then be secured to a post (itself optionally formed of a light gauge metal such as steel) to suspend the support structure.
- each joist can be secured to the channel section by self drilling, self tapping fasteners.
- the plurality of joists may be as defined in the first aspect (eg. open web truss or hollow flange beam).
- the support structure of the third aspect may also be used in the construction of the composite structure according to the first aspect.
- a composite structure comprising:
- a composite structure comprising:
- the joists can again underlie and support a decking, and the cementitious slab can be located on this decking.
- Figure 1 is a perspective view of a first support and composite structure embodiment
- Figure 2 is a perspective view of several components of the composite structure illustrated in Figure 1 ;
- Figure 3 is a cross-sectional detail side elevation of a support and composite structure in accordance with the embodiment illustrated in Figure 1 ;
- Figure 4 is a perspective view illustrating one form of mounting a channel section to a post; and Figure 5 is a perspective view of an alternative joist embodiment.
- a composite structure is shown in the form of a suspended floor 10.
- the floor 10 comprises a plurality of joists 12 each comprising a top chord 14 and a bottom chord 16 interconnected by web members 18.
- the web members 18 are generally perpendicular to the generally parallel top and bottom chords 14, 16 providing a "ladder-like" Vierendeel truss structure. This arrangement has been found to provide maximum support to an overlying deck and concrete slab to prevent sagging.
- at least some of the web members may be oblique to the generally parallel top and bottom chords 14, 16 such that the joists 12 are in a triangular truss form.
- the top and bottom chords 14, 16 and web members 18 are preferably formed from rectangular hollow section (RHS) members of eg. a light gauge galvanised steel having a thickness of 2 mm.
- RHS rectangular hollow section
- An example of a type of RHS which may be used is DURAGAL ® RHS members produced by Onesteel Ltd. While not essential, for convenience, RHS members of the same lateral cross-sectional dimensions may be used to form each of the top and bottom chords 14, 16 and the web members 28.
- the width of the joists 12, from top chord 14 to bottom chord 16 is preferably about 300mm, but may be in the range of 100mm to 800mm.
- the RHS members which form the joists 12 preferably have cross-sectional dimensions of 65mm x 35mm, but may be smaller or larger, depending on the application, load bearing requirements, span required, and so on.
- a decking 20 overlies the top chord 14 of the joists 12 and in this embodiment comprises overlapping profiled sheets 20a. It has surprisingly been discovered that a light gauge sheet of roof or wall cladding can be used for the decking 20.
- the sheets can comprise light gauge trapezoidal coated steel cladding of thickness 0.5 mm. The sheets can overlap at their edges when arranged on the joists or can abut.
- profiled sheets 20a that can be used include TRIMDEK® cladding manufactured by Bluescope Steel Limited and profiled cladding such as COLORBOND® manufactured by Bluescope Steel Limited. In other applications heavier gauge sheets such as BONDEK® manufactured by Bluescope Steel Limited and CONDECK HP® manufactured by Stramit Corporation Pty Ltd.
- non-profiled non-metal sheets that either overlap or abut may be used.
- Such sheets may comprise cut timber or compressed particulate timber sheets, panels or boards, or compressed fibre sheets, such as plasterboard.
- the decking 20 is fixed to the joists 12 by shear members in the form of mechanical fasteners 22.
- the mechanical fasteners 22 may comprise one or more of screws, roof bolts, other suitable bolts, nails, glue and so on.
- the fasteners 22 are self-drilling, self-tapping fasteners having a diameter of 6mm and a length of 90mm.
- each fastener 22 is used in conjunction with a sleeve in the form of an 80mm length of 7mm inner diameter tubing 23, where the fastener 22 is inserted into the tubing prior to screwing it into the decking 20 and joists 12.
- the head 22a of the fastener acts on the tubing 23 to in turn urge the tubing against the decking 20 to fix it to the top chord 14 of joist 12.
- This is useful in acting as a raised shear member, as will be described in more detail below.
- the tubing in this embodiment is copper tubing, however may be produced from other material, such as PVC or steel as required.
- only some of the fasteners employ the tubing.
- the tubing increases the bearing area between the fastener and the concrete slab, improving the strength of the composite structure.
- the tubing can also allow the use of a smaller diameter self drilling, self tapping fastener of around 6mm diameter, which can easily pierce the light gauge components.
- a cementitious slab in the form of a concrete slab 24 is supported by the decking 20.
- the slab 24 is poured and set in situ on the decking 20 to a thickness of about 100m, although in alternative embodiments, the slab 24 may be less or more thick, preferably within a range of 50mm to 150mm.
- the concrete thickness can be adjusted with the joist spacing to achieve load sharing between the joists.
- Steel reinforcing in the form of relatively lightweight reinforcing mesh 25 can be used to reinforce the slab 24 in tension, hi some applications a relatively heavier steel reinforcing can be employed such as used when laying a concrete ground slab, however the lighter weight reinforcing mesh is preferred.
- each of the fasteners 22 have a portion which extends about 80mm from the decking 20, the extended portions have the effect of extending the shear members into the slab 24 which is poured and set thereupon, thus helping to secure and prevent lateral, or shear, movement of the slab 24 on the decking 20.
- the length of the tubing is determined in relation to the thickness of the slab 24. It is preferred that at least 20mm of the slab overlies the extended portion of the fastener, for example to prevent rust of the fastener through the portion of slab thereover and to prevent cracking of the slab 24. Alternatively, for the 100mm slab thickness, a shorter length of tubing may be used, such that the fastener does not extend as far into the slab.
- tubing of less length may be employed to ensure at least 20mm cover of slab over the fasteners.
- tubing of different inner diameter for example in the range of 4mm to 12mm, may be used, and fasteners of different length and diameter may be used, provided the fastener can be inserted into the tubing and that the head 22a of the fastener is greater than the inner diameter of the tubing.
- the length of fastener is determined depending on the length of the tubing, thickness of decking 20 and thickness of a top wall of the joist.
- the joists 12 may be supported from below proximate a general centre thereof (approximately mid-span) until the concrete is cured to an acceptable degree (between 5 and 25 days), to resist unwanted vertical deflection of the joists 12 which may otherwise occur due to the liquid or relatively flexible nature of unset concrete, until the concrete slab 24 is cured.
- the mid-span support can then be removed.
- Temporary struts are typically employed.
- profiled sheeting as the decking 20 base for the slab 12 may have several advantages. Roof and wall cladding are readily available, are easily transportable, are cost effective, and techniques used in roofing and cladding can be adapted for fixing the sheets 20a to the joists 12. They provide a reliable base for laying of the slab 24 thereon and their profiled configuration helps prevent lateral movement of the slab 24 on the decking in directions oblique or perpendicular to the elongate direction of the profiling of the decking. The extended portions of the fasteners 22 can resist lateral movement of the slab 24 on the profiled decking 20 in the direction of the profiling.
- a ceiling may be attached to an underside 26 of the bottom chord 16.
- the ceiling may be any conventional ceiling type, such as precast plaster panels, plaster board, and so on.
- the open structure of the joists provides a convenient void which can be used to place services, such as water supply, sewerage, electricity, air- conditioning, communications cables etc.
- the support structure comprises beams in the form of C- section (channel section) 30 attached to and supported by posts 32 (as shown in Figure 4).
- the posts may optionally be formed from SHS members of eg. light gauge galvanised steel of 2mm thickness and 90mm x 90mm cross-section.
- the posts 32 are typically secured to a base slab or pad via feet 32a or secured using other known means.
- the C-section 30 comprises top and bottom flanges 34, 36 interconnected by a web 38. At least some of the C-section 30 is configured such that the "C" faces inwardly of the structure 28.
- the ends 40 of the joists 12 can be supported by at least the bottom flange 36 of a respective C-section 30, where the ends 40 of the joists 12 are disposed between the top and bottom flanges 34, 36 of a respective C-section 30.
- each end 40 of the joists 12 comprises a web member 18 extending between the ends of the top and bottom chords 14, 16, such that the ends of the top and bottom chords 14, 16 do not extend beyond the web member 18 therebetween.
- the joists 12 can be secured to their respective C-section 30 by fasteners which extend through the web 38 and into respective web members 18 at the ends 40 of the joists 12. Connecting the joist ends to C-section 30 allows the joist to provide lateral and torsional restraint to the C- section.
- the internal distance between the top and bottom flanges 34, 36 can be selected to be greater than the combined height of the joists 12 with decking 20 thereupon, such that the flanges 34, 36 of the C-section beam 30 can accommodate the joists 12 and decking 20 therewithin.
- a right angle bracket 41 can also affixed to the top flange 34 of the C-section 30 to support the end 42 of the slab 24.
- the distance between the flanges 34, 36 may be sized to snugly accommodate the joists 12 only, or even the composite structure: joists 12, decking 20 and slab 24.
- the joists 12 are spaced at regular, standard intervals, preferably 750 mm centres, but may lie in the range of 300mm centres to 900mm centres.
- RHS member joists 12 in the configuration described above having top and bottom chords 14, 16 connected by web members 18 have been shown to have acceptable vertical deflection resistance under load.
- FIG. 4 there is illustrated two C-sections 30 attached to respective opposing sides of a post 32.
- Connected (via bolts, nuts and washers 43) so as to extend between the post and each top flange 34 and bottom flange 36 of each C- section is a respective 90mm long angle 44 of dimension 75mm x 75mm x 6mm thickness.
- Connected to extend between the post and each web 38 of each C-section is a respective 190mm long angle 46 of dimension 75mm x 75mm x 6mm thickness.
- the beam comprises a planar elongate web 52 that interconnects opposing torsionally rigid elongate hollow flanges 53, 54.
- the beam can be of light gauge steel.
- LiteSteelTM beam owned and produced by LiteSteel Technologies Pty Ltd can be employed.
- the web 52 can have openings or apertures formed therethrough to again allow for a provision of services within the joist space.
- the self drilling, self tapping fasteners that connect to the slab can be inserted into an in-use top hollow flange of the beam 50, and self drilling, self tapping fasteners that connect the joist to the C-section 30 can extend up through the flange 36 to be inserted into an in-use bottom hollow flange of the beam 50.
- the joists employed were Vierendeel trusses.
- the vertical webs were attached to the chords by welding the external faces of the webs (not the internal faces) to the chords. The reduced amount of welding minimised fabrication costs.
- the webs were of the same material as the chords, and were placed at spacings along the joist equal to the depth of the joist. In use, the opening between the webs allowed services (plumbing, drainage, electrical, communication, air- condition, etc) to be run through the joists.
- the joists were fabricated from galvanized rectangular steel hollow sections typical 65 mm wide, 35 mm deep and 2.0 mm thick.
- the joists were inserted between the flanges of inline galvanized, cold rolled channel section (C-section) support beams.
- the support beams were 6 mm thick. This thickness allowed the joists to be fastened to the channel with self drilling, self tapping screws. This fastening method allowed the joists to provide torsional and lateral restraint to the beams.
- the support beams were attached to posts, which were galvanized coated steel hollow sections, typically 90x90 in section dimensions and 2 mm thick. Proprietary fittings were used to attach the beams to the posts.
- the fittings had internal sleeves that fitted into the post and angle cleats for attaching the top and bottom flanges and the web of the beam to the column. The fittings allowed load transfer from a beam on one side of the post to a beam on the other side of the post, reducing the size of the beam required.
- the resultant structure produced a floor of stiffness that allowed the attachment of a ceiling to the underside of the joists.
- the deflection of the floor was observed to be minimal when the floor was worked on above, thereby preventing movement of light fittings, ceiling fans, etc attached to its underside.
- the resultant structure made use of the following interactions:
- the beam to post connection providing load transfer from a beam on one side of the post to a beam on the other side of the post.
- the cementitious slab may comprise, for example, a fibre concrete slab or a lightweight cementitious slab, such as lightweight slabs comprising foam beading.
- the slab may be preformed in sub-slabs or in predetermined shapes for on site installation. Where pre-formed slabs are used, no decking may be required.
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Floor Finish (AREA)
- Joining Of Building Structures In Genera (AREA)
Abstract
Description
Claims
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
NZ580011A NZ580011A (en) | 2007-03-27 | 2008-03-27 | Light gauge sheet metal channel and concrete composite floor slab and support structures |
US12/593,142 US20100043329A1 (en) | 2007-03-27 | 2008-03-27 | Composite and support structures |
JP2010500023A JP2010522294A (en) | 2007-03-27 | 2008-03-27 | Composite and support structure |
AU2008232318A AU2008232318B2 (en) | 2007-03-27 | 2008-03-27 | Composite and support structures |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU2007901583A AU2007901583A0 (en) | 2007-03-27 | Composite and support structures | |
AU2007901583 | 2007-03-27 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2008116269A1 true WO2008116269A1 (en) | 2008-10-02 |
Family
ID=39787974
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/AU2008/000432 WO2008116269A1 (en) | 2007-03-27 | 2008-03-27 | Composite and support structures |
Country Status (5)
Country | Link |
---|---|
US (1) | US20100043329A1 (en) |
JP (1) | JP2010522294A (en) |
AU (1) | AU2008232318B2 (en) |
NZ (1) | NZ580011A (en) |
WO (1) | WO2008116269A1 (en) |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US8529178B2 (en) | 2010-02-19 | 2013-09-10 | Nucor Corporation | Weldless building structures |
US8621806B2 (en) | 2008-01-24 | 2014-01-07 | Nucor Corporation | Composite joist floor system |
US8661755B2 (en) | 2008-01-24 | 2014-03-04 | Nucor Corporation | Composite wall system |
US8950143B2 (en) | 2008-01-24 | 2015-02-10 | Nucor Corporation | Composite joist floor system |
US9004835B2 (en) | 2010-02-19 | 2015-04-14 | Nucor Corporation | Weldless building structures |
US10788066B2 (en) | 2016-05-02 | 2020-09-29 | Nucor Corporation | Double threaded standoff fastener |
Families Citing this family (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US8302363B1 (en) * | 2009-05-12 | 2012-11-06 | Ebert Composites Corporation | Composite interlocking structure |
JP5010656B2 (en) * | 2009-09-17 | 2012-08-29 | 株式会社東芝 | Floor construction method for equipment carry-in area at nuclear power plant |
US9765520B2 (en) * | 2013-03-14 | 2017-09-19 | Scott F. Armbrust | Tubular joist structures and assemblies and methods of using |
US10072416B2 (en) | 2014-03-14 | 2018-09-11 | Scott F. Armbrust | Tubular joist structures and assemblies and methods of using |
US9441366B2 (en) * | 2014-12-11 | 2016-09-13 | Jeremy James Anseth | Joist subframing systems and methods |
US9631385B1 (en) * | 2015-06-24 | 2017-04-25 | Brian O. Phillips | Convertible floor panel assembly, composite floor structure, and method for filling an orchestra opening adjacent a theater stage |
US10584476B2 (en) * | 2015-11-13 | 2020-03-10 | David Ryan Morgan | Framework module for use in modular building construction |
AU2018100643B4 (en) * | 2017-09-12 | 2018-09-13 | Iavilaer Pty Ltd | Building construction method |
BR112019012410A2 (en) * | 2018-04-13 | 2023-09-26 | Boxer Anaya Llc | System and method for housing construction |
KR20240046496A (en) * | 2021-07-14 | 2024-04-09 | 미츠비시 지쇼 가부시키가이샤 | Composite deck plate |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3600868A (en) * | 1969-02-28 | 1971-08-24 | Illinois Tool Works | Shear connectors |
US4918897A (en) * | 1987-10-06 | 1990-04-24 | Luedtke Charles W | Construction system for detention structures and multiple story buildings |
US5605423A (en) * | 1996-04-26 | 1997-02-25 | Elco Textron, In. | Self-drilling stud |
CA2407253A1 (en) * | 2002-10-29 | 2004-04-29 | Wilfred W. Siu | Fast track building systems |
WO2004113637A1 (en) * | 2003-06-23 | 2004-12-29 | Smorgon Steel Litesteel Products Pty Ltd | An improved beam |
US20060185312A1 (en) * | 2005-02-23 | 2006-08-24 | Weeks Peacock Quality Homes Pty Ltd | Method of connecting floor joist to bearer in floor frame |
US20060236628A1 (en) * | 2005-04-25 | 2006-10-26 | Siu Wilfred W | New steel stud load-bearing and/or perimeter wall systems, a new composite steel beam system supporting concrete-topped floor on open web steel joists, a new vehicle-proof perimeter metal stud wall for buildings, and a new shear-connection-ready open web steel joist |
Family Cites Families (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3245186A (en) * | 1961-11-24 | 1966-04-12 | Robertson Co H H | Composite floor and apparatus therefor |
US4189883A (en) * | 1978-08-04 | 1980-02-26 | Mcmanus Ira J | Composite system for floor frame members |
JPS596989B2 (en) * | 1979-03-08 | 1984-02-15 | 株式会社構建設計研究所 | structural members |
US4432178A (en) * | 1982-06-01 | 1984-02-21 | Steel Research Incorporated | Composite steel and concrete floor construction |
FR2611778B1 (en) * | 1987-02-26 | 1992-04-24 | Paris Ouest Entreprise | WOOD-CONCRETE COLLABORATION FLOOR |
JPH0932175A (en) * | 1995-07-24 | 1997-02-04 | Shimizu Corp | Construction method of composite floor slab with reinforced truss and concrete |
US5782047A (en) * | 1996-07-19 | 1998-07-21 | De Quesada; Jorge | High-rise building system using light gauge steel wall panels |
JPH10252149A (en) * | 1997-03-10 | 1998-09-22 | Shimizu Corp | Connection structure of girder and steel beam |
US6519908B1 (en) * | 2000-06-27 | 2003-02-18 | Nci Building Systems, L.P. | Structural member for use in the construction of buildings |
JP2003013547A (en) * | 2001-06-28 | 2003-01-15 | Nippon Steel Corp | Building materials |
-
2008
- 2008-03-27 JP JP2010500023A patent/JP2010522294A/en active Pending
- 2008-03-27 WO PCT/AU2008/000432 patent/WO2008116269A1/en active Application Filing
- 2008-03-27 AU AU2008232318A patent/AU2008232318B2/en not_active Ceased
- 2008-03-27 US US12/593,142 patent/US20100043329A1/en not_active Abandoned
- 2008-03-27 NZ NZ580011A patent/NZ580011A/en unknown
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3600868A (en) * | 1969-02-28 | 1971-08-24 | Illinois Tool Works | Shear connectors |
US4918897A (en) * | 1987-10-06 | 1990-04-24 | Luedtke Charles W | Construction system for detention structures and multiple story buildings |
US5605423A (en) * | 1996-04-26 | 1997-02-25 | Elco Textron, In. | Self-drilling stud |
CA2407253A1 (en) * | 2002-10-29 | 2004-04-29 | Wilfred W. Siu | Fast track building systems |
WO2004113637A1 (en) * | 2003-06-23 | 2004-12-29 | Smorgon Steel Litesteel Products Pty Ltd | An improved beam |
US20060185312A1 (en) * | 2005-02-23 | 2006-08-24 | Weeks Peacock Quality Homes Pty Ltd | Method of connecting floor joist to bearer in floor frame |
US20060236628A1 (en) * | 2005-04-25 | 2006-10-26 | Siu Wilfred W | New steel stud load-bearing and/or perimeter wall systems, a new composite steel beam system supporting concrete-topped floor on open web steel joists, a new vehicle-proof perimeter metal stud wall for buildings, and a new shear-connection-ready open web steel joist |
Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US8621806B2 (en) | 2008-01-24 | 2014-01-07 | Nucor Corporation | Composite joist floor system |
US8661755B2 (en) | 2008-01-24 | 2014-03-04 | Nucor Corporation | Composite wall system |
US8950143B2 (en) | 2008-01-24 | 2015-02-10 | Nucor Corporation | Composite joist floor system |
US9243404B2 (en) | 2008-01-24 | 2016-01-26 | Nucor Corporation | Composite joist floor system |
US9611644B2 (en) | 2008-01-24 | 2017-04-04 | Nucor Corporation | Composite wall system |
US9677263B2 (en) | 2008-01-24 | 2017-06-13 | Nucor Corporation | Composite joist floor system |
US8529178B2 (en) | 2010-02-19 | 2013-09-10 | Nucor Corporation | Weldless building structures |
US9004835B2 (en) | 2010-02-19 | 2015-04-14 | Nucor Corporation | Weldless building structures |
US9267527B2 (en) | 2010-02-19 | 2016-02-23 | Nucor Corporation | Weldless building structures |
US10788066B2 (en) | 2016-05-02 | 2020-09-29 | Nucor Corporation | Double threaded standoff fastener |
US11815123B2 (en) | 2016-05-02 | 2023-11-14 | Nucor Corporation | Double threaded standoff fastener |
Also Published As
Publication number | Publication date |
---|---|
US20100043329A1 (en) | 2010-02-25 |
JP2010522294A (en) | 2010-07-01 |
AU2008232318A1 (en) | 2008-10-02 |
AU2008232318B2 (en) | 2014-02-06 |
NZ580011A (en) | 2012-09-28 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
AU2008232318B2 (en) | Composite and support structures | |
US7017316B2 (en) | Concrete panel construction system | |
JP6368787B2 (en) | Three-dimensional lightweight steel frame formed by bidirectional continuous double beams | |
US7856786B2 (en) | Wall and floor construction arrangements and methods | |
CN102162278A (en) | Light steel structure building system | |
US6755001B2 (en) | Suspended concrete flooring system and method | |
EP2167751B1 (en) | Building construction system | |
JP2023516278A (en) | Composite structures including structural panels and metal supports | |
US20050188638A1 (en) | Apparatus and method for composite concrete and steel floor construction | |
US20060096204A1 (en) | Structural wall apparatuses, systems, and methods | |
US20050034418A1 (en) | Methods and systems for fabricating composite structures including floor and roof structures | |
US11713576B2 (en) | Three-dimensional lightweight steel framing system formed by bi-directional continuous double beams | |
JP7540355B2 (en) | Roof structure | |
AU2010256330A1 (en) | Modular building system | |
CA2311222C (en) | Concrete panel construction system | |
WO2003004786A2 (en) | Structural apparatus and method | |
EP1185748B1 (en) | Concrete panel construction system | |
AU2007202788B2 (en) | Building Construction System | |
RU2609035C2 (en) | Carcass unit for modular construction of buildings and system of such blocks | |
WO2024138227A1 (en) | Framing member, construction panel, and methods of manufacturing | |
CA2412174A1 (en) | Modular building apparatus and method | |
JP2004270361A (en) | Outdoor floor slab structure | |
AU2007200925A1 (en) | Building Construction System |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 08714473 Country of ref document: EP Kind code of ref document: A1 |
|
DPE1 | Request for preliminary examination filed after expiration of 19th month from priority date (pct application filed from 20040101) | ||
ENP | Entry into the national phase |
Ref document number: 2010500023 Country of ref document: JP Kind code of ref document: A |
|
NENP | Non-entry into the national phase |
Ref country code: DE |
|
WWE | Wipo information: entry into national phase |
Ref document number: 580011 Country of ref document: NZ |
|
WWE | Wipo information: entry into national phase |
Ref document number: 2008232318 Country of ref document: AU Ref document number: 12593142 Country of ref document: US |
|
ENP | Entry into the national phase |
Ref document number: 2008232318 Country of ref document: AU Date of ref document: 20080327 Kind code of ref document: A |
|
122 | Ep: pct application non-entry in european phase |
Ref document number: 08714473 Country of ref document: EP Kind code of ref document: A1 |