WO2007034336A2 - Use of a rapeseed oil in biolubricants - Google Patents
Use of a rapeseed oil in biolubricants Download PDFInfo
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- WO2007034336A2 WO2007034336A2 PCT/IB2006/003847 IB2006003847W WO2007034336A2 WO 2007034336 A2 WO2007034336 A2 WO 2007034336A2 IB 2006003847 W IB2006003847 W IB 2006003847W WO 2007034336 A2 WO2007034336 A2 WO 2007034336A2
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M105/00—Lubricating compositions characterised by the base-material being a non-macromolecular organic compound
- C10M105/08—Lubricating compositions characterised by the base-material being a non-macromolecular organic compound containing oxygen
- C10M105/32—Esters
- C10M105/34—Esters of monocarboxylic acids
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M101/00—Lubricating compositions characterised by the base-material being a mineral or fatty oil
- C10M101/04—Fatty oil fractions
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M169/00—Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
- C10M169/04—Mixtures of base-materials and additives
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/28—Esters
- C10M2207/281—Esters of (cyclo)aliphatic monocarboxylic acids
- C10M2207/2815—Esters of (cyclo)aliphatic monocarboxylic acids used as base material
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/40—Fatty vegetable or animal oils
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/40—Fatty vegetable or animal oils
- C10M2207/401—Fatty vegetable or animal oils used as base material
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/40—Fatty vegetable or animal oils
- C10M2207/404—Fatty vegetable or animal oils obtained from genetically modified species
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/40—Fatty vegetable or animal oils
- C10M2207/404—Fatty vegetable or animal oils obtained from genetically modified species
- C10M2207/4045—Fatty vegetable or animal oils obtained from genetically modified species used as base material
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/02—Pour-point; Viscosity index
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/10—Inhibition of oxidation, e.g. anti-oxidants
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/60—Electro rheological properties
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/66—Hydrolytic stability
Definitions
- the present invention relates to the use of a rapeseed oil as base fluid in (bio-) lubricant .
- the present invention also relates to the use of alkylesters derived from rapeseed oil as base fluid in (bio- ) lubricant .
- Lubricants can be defined as a preparation
- composition made of base fluids and additives.
- the base fluid the major ingredient, contributes significantly to the inherent properties of said lubricants such as the viscosity, the lubricity, the pour point, the oxidative and thermal stability, the hydrolytic stability, etc.
- Mineral oil is the most commonly used base fluid for all type of lubricants. Synthetic hydrocarbon such as olefin oligomers are used in a wide range of applications for their better oxidative stability.
- the present invention provides a new
- (bio-) lubricant comprising (or consisting of) rapeseed oil and at least one additive, wherein the saturated fatty acids content of said rapeseed oil is less than (about) 7%, 6,5%, 6% or 5,5%, based upon the total weight of the fatty acids present in the rapeseed oil .
- said rapeseed oil further comprises more than
- a (bio-) lubricant according to the invention may further comprise another oleaginous oil, wherein the ratio rapeseed oil to said other oleaginous oil is such that the resulting oil comprises less than (about) 7%, 6,5%, 6% or 5,5% of saturated fatty acids, based upon the total weight of the fatty acids present in said resulting oil.
- said ratio is such that said resulting oil further comprises more than (about) 72%, 75%, 80%, or 85% of oleic acid, and/or less than (about) 4%, 3,5%, 3%, 2%, 1% or 0,5% of linolenic acid, based upon the total weight of the fatty acids present in said oil .
- the ratio rapeseed oil to sunflower oil can be comprised between 5/95 and 95/5.
- said other oleaginous oil can be a sunflower oil, preferably a High Oleic sunflower oil, and/or a soybean oil.
- the present invention also provides a (bio- ) lubricant consisting of a base-fluid and at least one additive, said base-fluid consisting of a mono-alkyl esters composition derived from (or resulting from the transesterification of) rapeseed oil, comprising less than (about) 7%, 6,5%, 6% or 5,5% of mono-alkyl esters of saturated fatty acids, based upon the total weight of the mono-alkyl esters of fatty acids present in said composition.
- a (bio- ) lubricant consisting of a base-fluid and at least one additive, said base-fluid consisting of a mono-alkyl esters composition derived from (or resulting from the transesterification of) rapeseed oil, comprising less than (about) 7%, 6,5%, 6% or 5,5% of mono-alkyl esters of saturated fatty acids, based upon the total weight of the mono-alkyl esters of fatty acids present in said composition
- said mono-alkyl esters composition further comprises more than (about) 72%, 75%, 80%, or 85% of mono-alkyl ester of oleic acid, and/or less than (about) 4%, 3,5%, 3%, 2%, or 1% of mono-alkyl ester of linolenic acid, based upon the total weight of the mono-alkyl ester of fatty acids present in said composition.
- Another object of the invention is a (bio-) lubricant consisting of a base-fluid and at least one additive, said base-fluid consisting of a mono-alkyl esters composition derived from (or resulting from the transesterification of) rapeseed oil and another oleaginous oil, comprising less than (about) 7%, 6,5%, 6% or 5,5% of mono-alkyl esters of saturated fatty acids, based upon the total weight of the mono-alkyl esters of fatty acids present in said composition.
- said base-fluid further comprises more than (about) 72%, 75%, 80%, or 85% of mono-alkyl ester of oleic acid, and/or less than (about) 4%, 3,5%, 3%, 2%, 1% or 0,5% of mono-alkyl ester of linolenic acid, based upon the total weight of the mono-alkyl ester of fatty acids present in said base-fluid (or mono-alkyl esters composition) .
- Another object of the invention relates to the use of a rapeseed oil comprising a saturated fatty acids content of less than (about) 7%, 6,5%, 6% or 5,5% based upon the total weight of the fatty acids present in the rapeseed oil, as a base fluid in (bio-) lubricants .
- said rapeseed oil further comprises more than (about) 72%, 75%, 80%, or 85% of oleic acid, and/or less than (about) 4%, 3,5%, 3%, 2%, or 1% of linolenic acid, based upon the total weight of the fatty- acids present in the rapeseed oil .
- Another object relates to the use of (a blend of) a rapeseed oil and another oleaginous oil, wherein the ratio rapeseed oil to said other oleaginous oil is such that the resulting oil comprises less than (about) 7%, 6,5%, 6% or 5,5% of saturated fatty acids, based upon the total weight of the fatty acids present in said resulting oil, as a base fluid in (bio-) lubricants .
- said resulting oil (or said blend of oil) further comprises more than (about) 72%, 75%, 80%, or 85% of oleic acid, and/or less than (about) 4%, 3,5%, 3%, 2%, 1% or 0,5% of linolenic acid, based upon the total weight of the fatty acids present in said oil .
- the ratio rapeseed oil to oleaginous oil (more particularly sunflower oil) ⁇ can vary from' 5/95 to 95/5, and is preferably comprised between 50/50 to 95/5, any ratio between these extremes being envisaged for a (bio-) lubricant according to the invention.
- the present invention also relates to the use of a mono-alkyl esters composition derived from (or resulting from the transesterification of) rapeseed oil as a base fluid in (bio-) lubricants . More particularly, said composition comprises less than (about) 7%, 6,5%, 6% or 5,5% of mono- alkyl esters of saturated fatty acids, based upon the total weight of the mono-alkyl esters of fatty acids present in said composition.
- said mono-alkyl esters composition further comprises more than (about) 72%, 75%, 80%, or 85% of mono-alkyl ester of oleic acid, and/or less than (about) 4%, 3,5%, 3%, 2%, or 1% of mono-alkyl ester of linolenic acid, based upon the total weight of the mono-alkyl ester of fatty acids present in said composition.
- Another object of the invention is the use of a mono-alkyl esters composition derived from (or resulting from the transesterification of) rapeseed oil and another oleaginous oil. More particularly, said composition comprises less than (about) 7%, 6,5%, 6% or 5,5% of mono-alkyl esters of saturated fatty acids, based upon the total weight of the mono-alkyl esters of fatty acids present in said composition, as a base-fluid in (bio-) lubricants .
- said mono-alkyl esters composition derived from said rapeseed and oleaginous oils further comprises more than (about) 72%, 75%, 80%, or 85% of mono- alkyl ester of oleic acid, and/or less than (about) 4%, 3,5%, 3%, 2%, 1% or 0,5% of mono-alkyl ester of linolenic acid, based upon the total weight of the mono-alkyl ester of fatty acids present in said composition.
- the additives used in a (bio-) lubricant according to the invention can be bactericides, fongicides, metal deactivators, friction reducers, viscosity modifiers, antioxidants, antiwear agents, anti-scuff agents, pourpoint depressants, rust inhibitors, dispersants, detergents, and/or antifoam agents, etc.
- Said rapeseed oil is preferably extracted from one, two or more of the following varieties: CARACAS, CONTACT, CABRIOLET, CALIDA, SPIRAL, MSP05, MSPIl and MSPl3.
- Said other oleaginous oil is preferably- extracted from sunflower.
- the oil is extracted from AURASOL and/or ELANSOL varieties seeds.
- the present invention provides a new (bio-) lubricant comprising (or consisting of) a rapeseed oil and at least one additive, wherein the saturated fatty acids content of said rapeseed oil is less than (about) 7%, 6,5%, 6% or 5,5%, preferably between (about) 7% and (about) 5%, more preferably between (about) 7% and (about) 5,5%, based upon the total weight of the fatty acids present in the rapeseed oil.
- Another object of the present invention relates to the use of a rapeseed oil as a base fluid for the preparation of a (bio-) lubricant , wherein said rapeseed oil comprises less than (about) 7%, 6,5%, 6% or 5,5%, preferably between (about) 7% and (about) 5%, more preferably between (about) 7% and (about) 5,5% of saturated fatty acids, based upon the total weight of the fatty acids present in the rapeseed oil.
- said rapeseed oil further comprises more than (about) 72%, 75%, 80%, 81%, 82%, 83%, 84%, 85%, 86%, 87%, 88%, 89% or 90%, preferably between (about) 70% and (about) 90%, more preferably between (about) 72% and (about) 89% of oleic acid, and/or less than (about) 4%, 3,5%, 3%, 2%, or 1%, preferably between (about) 4% and (about) 1% of linolenic acid, based upon the total weight of the fatty- acids present in the rapeseed oil .
- said rapeseed oil comprises more than (about) 72%, 75%, 80%, or 85%, preferably between
- Said rapeseed oil may further comprise less than 15%, 14%, 13%, 12%, 11%, 10%, 9% or 8%, preferably less than about 7% or 6% of linoleic acid, and/or less than 20%, 19%, 18%, 17% or 16%, preferably less than about 7,5% of poly-unsaturated fatty acids, based on the total weight of fatty acids in the oil .
- said saturated fatty acids may comprise less than 4,5%, preferably less than about 4%, more preferably less than about 3,5% of palmitic acid based upon the total weight of fatty acids present in the oil. More particularly, said saturated fatty acids can comprise between about 4,5% and about 3%, more preferably between about 4,1% and about 3,5% of palmitic acid based upon the total weight of fatty acids present in the oil .
- the term “about” means +/- 0,3%, unless the context clearly dictates otherwise.
- “about 7%” includes 6,7%, 6,8%, 6,9%, 7,1%, 7,2%, 7,3% and any real number comprised between 6,7% and 7,3%.
- base-fluid refers to a lubricating fluid whose properties, in particular its flow, ageing, lubricity and antiwear properties as well as its properties regarding contaminant suspension, have not been improved by the inclusion of additives.
- the additives used in a (bio-) lubricant according to the invention can be bactericides, fongicides, metal deactivators, friction reducers, viscosity modifiers, antioxidants, antiwear agents, anti-scuff agents, pourpoint depressants, rust inhibitors, dispersants, detergents, and/or antifoam agents, etc.
- a (bio-) lubricant according to the invention comprises preferably less than (about) 20 wt.%, more preferably less than (about) 10 wt.%, and even more preferably less than (about) 5 wt.% of additive (s) , based on the total weight of the (bio-) lubricant .
- silicone is commonly used as foam inhibitor. Silicone can be used also to reduce surface tension.
- oxidation inhibitor additives examples include zinc dithiophosphates, aromatic amines, alkyl sulfides, hindered phenols, etc.
- BHA oxidation inhibitor additive
- butylated hydroxyanisole and/or BHT (butylated hydroxytoluene) can be used, in an amount which is less than
- Typical anti-rust compounds are e.g. highly basic compounds, sulfonates, phosphates, organic acids, esters or amines .
- (bio-) lubricant of the invention for keeping sludge, fine solid, and semi-solid contaminants dispersed in the oil
- Examples are compounds such as succinimides, neutral calcium and barium sulfonates, phenates, polymeric detergents and amine compounds. They can also be basic calcium sulfonates / phenates which neutralize sludge precursors.
- anti-friction agents examples include long chain (greater than 12 carbon atoms) alcohols, amines and/or fatty acids (in particular oleic acid) .
- Antiwear agents are for example zinc dialkyldithiophosphates (ZDDP) (the most commonly used) , carbamates, organic phosphates such as tricresyl phosphates, organic phosphates, chlorine compounds, etc.
- ZDDP zinc dialkyldithiophosphates
- carbamates organic phosphates such as tricresyl phosphates, organic phosphates, chlorine compounds, etc.
- Common anti-scuff additives are e.g. sulphur or phosphorous compounds more chemically active than anti-wear additives.
- Common gear oil anti-scuff additive is a mixture of an organic sulphur compound and an organic phosphorous compound usually identified as S/P.
- pour point depressants are ethylene-vinyl-acetate- copolymers, vinyl-acetate-olefin copolymers, alkyl-esters of styrene-maleic-anhydride copolymers, alkyl-esters of unsaturated-carboxylic acids, polyalkylacrylates, polyalkylmethacrylates, alkyl phenols, and/or alpha-olefin copolymers, more particularly polyacylate compounds and/or synthetic polyalphaolefin (PAO) . They are usually added in an amount less than (about) 5 wt.%, preferably less than (about) 1 wt.%, typically between
- a rapeseed oil can be extracted from Brassica napus, Brassica rapa, Brassica carinata and/or Brassica juncea seeds varieties. [0047] Preferably, said rapeseed oil is extracted from the seeds of Brassica napus CV oleifera Metzger.
- MSPIl variety is maintained as a Budapest Treaty patent deposit with NCIMB under accession number NCIMB 41234 made July 9, 2004.
- MSP13 variety is maintained as a Budapest Treaty patent deposit with NCIMB under accession number NCIMB 41237 made July 23, 2004.
- MSP05 and CALIDA varieties are also maintained as a Budapest Treaty patent deposit with NCIMB respectively under accession number NCIMB 41233 and 41235 made July 9, 2004.
- a mixture of the oil extracted from two, three, four, five or six of these varieties can also be used to prepare a (bio-) lubricant according to the invention.
- a preferred rapeseed oil comprises more than about 73% of oleic acid and/or less than about 3,5% of linolenic acid, and less than about 7% of saturated fatty acids, based upon the total weight of fatty acids present in the oil .
- a more preferred rapeseed oil comprises more than about 75% of oleic acid and/or less than about 3% of linolenic acid, and less than about 7% of saturated fatty acids, based upon the total weight of fatty acids present in the oil .
- a more preferred rapeseed oil comprises more than about 75% of oleic acid and less than about 2,5% of linolenic acid, and less than about 7% of saturated fatty acids, based upon the total weight of fatty acids present in the oil .
- a more preferred rapeseed oil comprises between about 75% and about 85% of oleic acid and/or between about 2,5% and about 1% of linolenic acid, and between about 7% and about 5%, preferably between about 7% and about 5,5% of saturated fatty acids, based upon the total weight of fatty acids present in the oil .
- a variety from which such oil can be extracted may be chosen from the group consisting of MSP05, MSPIl and MSP13 varieties.
- a more preferred rapeseed oil comprises more than about 80% of oleic acid and less than about 2% of linolenic acid, and less than about 7%, preferably less than about 6% of saturated fatty acids, based upon the total weight of fatty acids present in the oil .
- a more preferred rapeseed oil comprises more than about 85% of oleic acid and/or less than about 2% of linolenic acid, and less than 6,5% of saturated fatty acids, based upon the total weight of fatty acids present in the oil.
- a variety from which such oil can be extracted is for example MSPIl variety or MSP13 variety.
- Another object of the invention relates to a new (bio-) lubricant comprising (or consisting of) a rapeseed oil and another oleaginous oil (more particularly sunflower oil) and at least one additive, wherein the saturated fatty acids content of the resulting oil is less than (about) 7%, 6,5%, 6% or 5,5%, preferably between (about) 7% and (about) 5%, more preferably between (about) 7% and (about) 5,5%, based upon the total weight of the fatty acids present in the rapeseed oil [0062] Another object of the invention relates to the use of (a blend of) rapeseed oil and another oleaginous oil
- the resulting oil comprises less than (about) 7%, 6,5%, 6% or 5%, preferably between (about) 7% and (about) 5%, more preferably between (about) 7% and (about) 5,5% of saturated fatty acids, based on the total weight of fatty acids in the blend.
- the ratio of rapeseed oil to said other oleaginous oil is selected so that a blend of both oils further comprises at least (about) 72%, 75%, 80%, 81%, 82%, 83%, 84%, 85%, 86%, 87%, 88%, 89% or 90%, preferably between (about) 72% and
- the ratio of rapeseed oil to said other oleaginous oil is selected so that a blend of both oils further comprises less than 4,5%, preferably less than (about) 4%, more preferably less than (about) 3,5%, more preferably between (about) 4% and (about) 3%, of palmitic acid based upon the total weight of fatty acids present in the blend.
- the ratio of rapeseed oil to said other oleaginous oil is selected so that a blend of both oils further comprises less than (about) 20%, 19%, 18%, 17% or 16%, more preferably less than (about) 7,5% of poly-unsaturated fatty acids, based on the total weight of fatty acids in the blend.
- the present invention also provides a new (bio- ) lubricant comprising (or consisting of) a mono-alkyl esters composition derived from a rapeseed oil and at least one additive, said composition comprising less than (about) 7%, 6,5%, 6% or 5,5%, preferably between (about) 7% or 6% and (about) 5%, more preferably between (about) 7% or 6% and (about) 5,5% of mono-alkyl ester (s) of saturated fatty acids, based upon the total weight of the mono-alkyl esters of fatty acids present in the mono-alkyl esters composition.
- a new (bio- ) lubricant comprising (or consisting of) a mono-alkyl esters composition derived from a rapeseed oil and at least one additive, said composition comprising less than (about) 7%, 6,5%, 6% or 5,5%, preferably between (about) 7% or 6% and (about) 5%, more preferably between (about) 7%
- Another object of the present invention is the use as a base fluid of a mono-alkyl esters composition derived from a rapeseed oil, said composition comprising less than (about) 7%, 6,5%, 6% or 5,5%, preferably between (about) 7% or 6% and (about) 5%, more preferably between (about) 7% or 6% and (about) 5,5% of mono-alkyl ester (s) of saturated fatty acids, based upon the total weight of the mono-alkyl esters of fatty acids present in the mono-alkyl esters composition.
- said mono-alkyl esters composition derived from a rapeseed oil further comprises more than
- said mono-alkyl esters composition derived from said rapeseed further comprises less than about 15%, 14%, 13%, 12%, 11%, 10%, 9% or 8%, preferably less than about 7% or 6% of mono-alkyl ester (s) of linoleic acid, and/or less than about 20%, 19%, 18%, 17% or 16%, preferably less than about 7,5% of mono-alkyl ester (s) of polyunsaturated fatty acids, based on the total weight of mono- alkyl-esters of fatty acids in the composition.
- the mono-alkyl esters of said saturated fatty acids comprise less than 4,5%, preferably less than about 4%, and more preferably less than about 3,5% of alkyl-ester (s) of palmitic acid, based on the total weight of mono-alkyl -esters of fatty acids in the composition.
- the mono-alkyl esters of said saturated fatty acids comprise between about 4,5% and about 3%, preferably between about 4,1% and about 3,5% of alkyl- ester (s) of palmitic acid, based on the total weight of mono- alkyl-esters of fatty acids in the composition.
- the present invention also provides a new (bio-) lubricant comprising (or consisting of) a mono-alkyl esters composition derived from rapeseed oil and another oleaginous oil (more particularly sunflower oil) and at least one additive, said composition comprising less than (about) 7%, 6,5%, 6% or 5,5%, preferably between (about) 7% or 6% and (about) 5%, more preferably between (about) 7% or 6% and (about) 5,5% of mono-alkyl ester (s) of saturated fatty acids, based upon the total weight of the mono-alkyl esters of fatty acids present in the mono-alkyl esters composition.
- a new (bio-) lubricant comprising (or consisting of) a mono-alkyl esters composition derived from rapeseed oil and another oleaginous oil (more particularly sunflower oil) and at least one additive, said composition comprising less than (about) 7%, 6,5%, 6% or 5,5%, preferably between (about
- Another object of the invention relates to the use of a mono-alkyl esters composition derived from rapeseed oil and another oleaginous oil (more particularly sunflower oil) as base fluid in a (bio-) lubricant composition, said composition comprising less than (about) 7%, 6,5%, 6% or 5%, preferably between (about) 7% and (about) 5%, more preferably between (about) 7% and (about) 5,5% of saturated fatty acids, based on the total weight of mono-alkyl esters in said composition.
- said mono-alkyl esters composition derived from rapeseed oil and said other oleaginous oil (more particularly sunflower oil) further comprises more than
- said mono-alkyl esters composition derived from said rapeseed and oleaginous oils further comprises less than
- the mono-alkyl esters of said saturated fatty acids comprise less than 4,5%, preferably less than about 4%, and more preferably less than about 3,5% of alkyl-ester (s) of palmitic acid, based on the total weight of mono-alkyl-esters of fatty acids in the composition.
- the mono-alkyl esters of said saturated fatty acids comprise between about 4,5% and about 3%, preferably between about 4,1% and about 3,5% of alkyl-ester (s) of palmitic acid, based on the total weight of mono-alkyl -esters of fatty acids in the composition.
- Said mono-alkyl esters composition can result from the transesterification of a blend of rapeseed oil and said other oleaginous oil (more particularly sunflower oil) , wherein the ratio of rapeseed oil to said other oleaginous oil (more particularly sunflower oil) is selected so that a blend of both oils comprises less than (about) 7%, 6,5%, 6% or 5%, preferably between (about) 7% and (about) 5%, more preferably between (about) 7% and (about) 5,5% of saturated fatty acids, based on the total weight of fatty acids in the blend.
- said mono-alkyl esters composition can result from the transesterification of each oil separately, the transesterified oils being mixed afterwards, wherein the ratio of rapeseed oil to said other oleaginous oil (more particularly sunflower oil) is selected so that a blend of both oils would comprise (if they were mixed) less than (about) 7%, 6,5%, 6% or 5%, preferably between (about) 7% and (about) 5%, more preferably between
- the ratio of rapeseed oil to said other oleaginous oil is selected so that a blend of both oils further comprises (or would further comprise) more than (about) 72%, 75%, 80%, 81%, 82%, 83%, 84%, 85%, 86%, 87%, 88%, 89% or 90%, preferably between (about) 70% and (about) 90%, more preferably between
- the ratio of rapeseed oil to said other oleaginous oil is selected so that a blend of both oils (would) further comprise (s) less than 4,5%, preferably less than (about) 4%, more preferably less than (about) 3,5%, more preferably between (about) 4% and (about) 3%, of palmitic acid based upon the total weight of fatty acids present in the blend.
- the ratio of rapeseed oil to said other oleaginous oil is selected so that a blend of both oils (would) further comprise (s) less than (about) 20%, 19%, 18%, 17% or 16%, more preferably less than (about) 7,5% of poly-unsaturated fatty acids, based on the total weight of fatty acids in the blend.
- the mono-alkyl esters of fatty acids in the mono-alkyl esters compositions are methyl ester, ethyl ester, propyl ester, or butyl ester of fatty acids. They may also consist of a mixture of two, three or four of said esters.
- the mono-alkyl esters of fatty acids are ethyl ester and / or methyl ester of fatty acids, and more preferably methyl ester of fatty acids .
- a (bio-) lubricant of the present invention comprises further fatty acids
- Another object of the invention is a process for preparing a (bio- ) lubricant according to the present invention comprising the step of (1) extracting the oil from the seeds of rapeseed varieties such as CONTACT, CABRIOLET, CALIDA, MSP05, MSPIl and/or MSP13, and optionally from the seeds of another oleaginous species, in particular from the seed of sunflower varieties, such as ELANSOL or AURASOL, and
- step (2) the step of adding at least one additive selected from the group consisting of bactericides, fungicides, metal deactivators, friction reducers, viscosity modifiers (e.g. viscosity index improvers), antioxidants, antiwear agents, anti-scuff agents, pour point depressants, rust inhibitors, dispersants, detergents, and antifoam agents.
- at least one additive selected from the group consisting of bactericides, fungicides, metal deactivators, friction reducers, viscosity modifiers (e.g. viscosity index improvers), antioxidants, antiwear agents, anti-scuff agents, pour point depressants, rust inhibitors, dispersants, detergents, and antifoam agents.
- Oil extraction methods are well known and can be mechanical, via solvents (generally hexane) , via enzymes and/or by means of high pressure CO 2 .
- a process of the invention further comprises the step of degumming the crude oil .
- Crude oil is degummed to remove bulk of certain phosphatides such as lecithin.
- the degumming treatment can consist of mixing the oil with water or steam during a certain period of time, preferably about 30 min. to about 60 min. , at a temperature between about 50° and about 90 0 C, preferably in presence of phosphoric acid, citric acid or other acidic materials.
- the gummy residue is dehydrated and the precipitated gums are removed by decantation or centrifugation.
- the degumming step may also consist of a chemical process.
- a process of the invention further comprises the step of refining the degummed oil.
- the oil is refined (or neutralized) in order to reduce the free fatty acids, phospholipids, carbohydrates or proteins .
- the most widely practiced form of refining method is an alkali treatment, usually sodium hydroxide, by which the free fatty acids are converted into water soluble soaps. Phospholipids, carbohydrates and proteins can also be changed to water soluble substances with hydration.
- the oil is washed with (hot) water to remove residual water soluble soaps that can reduce stability of the oil.
- pigments of the oil such as chlorophyll, also undergo partial decomposition during this step.
- the refining step can also be referred to as a neutralization step.
- a process of the invention further comprises a bleaching step,, after the refining step.
- a bleaching step aims to finalize the decolouration process.
- a common method of bleaching is by absorption of the colour producing substances on an adsorbent material such as e.g. bentonite (or acid-activated earth clay) , Fuller's earth, TONSIL earth, silica gel, etc.
- an adsorbent material such as e.g. bentonite (or acid-activated earth clay) , Fuller's earth, TONSIL earth, silica gel, etc.
- a process for preparing a (bio- ) lubricant according to the present invention can further comprise the transesterification step of the oil.
- Said transesterification step may consist of a base catalysed transesterification of the oil. This reaction is more commonly used today, since it requires low temperature and pressure conditions, and it yields very high conversion with minimal side reactions and minimal reaction time. Moreover, it is a direct conversion to mono-alkyl ester with no intermediate compounds.
- the catalyst is generally sodium hydroxide or potassium hydroxide. It is generally dissolved in the alcohol (s) using a standard agitator or mixer.
- the alcohol (s) can be methanol, ethanol , propanol and/or butanol . Excess alcohol is normally used to ensure total conversion of the oil to its esters.
- the system should be closed to the atmosphere to prevent the loss of the alcohol (s) .
- the reaction time may vary, ' generally from 1 to 8 hours, depending on the temperature.
- the temperature is preferably chosen in the range consisting of the room temperature up to the temperature just above the boiling point of the alcohol used.
- the conversion can be repeated (twice, three times or more) in order to raise the yield and obtain the required degree of purity, and to get very low glycerides content .
- Each of the phases has substantial amount of the excess alcohol (s) that was used in the ' reaction.
- This excess alcohol (s) can be removed by any appropriate process, for example with a flash evaporation process or by distillation.
- the products of the reaction can be neutralized before or after the two phases, containing respectively glycerin and esters, are separated. This neutralization step can also take place before or after the alcohol (s) is (are) removed in each phase .
- the alkyl esters composition thus obtained can be washed gently with warm water to remove residual catalyst or soaps .
- the glycerin by-product can be submitted to further steps depending on the applications envisaged and the degree of purity required.
- the alcohol used is methanol or ethanol .
- a mixture of both can be used and the ester composition obtained is thus a mixture of methyl ester and ethyl ester of fatty acids .
- methanol is used. And when methanol is used the transesterification step can be referred to as a methanolyse step.
- the transesterification may also consist of a direct acid catalysed transesterification of the oil .
- the alcohol can be methanol, ethanol, propanol and/or butanol .
- the alcohol used is methanol, ethanol or a mixture of both.
- the transesterification step can also be referred to as a methanolyse step.
- the transesterification may also consist of a two steps reaction, the first being the conversion of the oil to its fatty acids, and then the conversion of the fatty acids to alkyl esters with acid catalysis.
- the alcohol can be methanol, ethanol, propanol and/or butanol .
- the alcohol used is methanol, ethanol or a mixture of both.
- the transesterification step can also be referred to as a methanolyse step where methanol is used.
- the oil used in a process of the invention comes from either rapeseed oil extracted from the seeds of one or more varieties of rapeseed and exhibiting the features mentioned in the present invention, or from rapeseed oil and another oleaginous oil (more particularly sunflower oil) , the blend of which exhibits the features mentioned in the present invention.
- Said rapeseed oil and said other oleaginous oil can be submitted to the transesterification step separately and the esters obtained mixed afterwards.
- a process according to the invention comprises the step of transesterification of each (kind of) oil (from each variety, .from each species or from each genus) and the step of mixing the alkyl-esters obtained.
- said rapeseed oil and said oleaginous oil can be submitted to the transesterification step as a blend of oil.
- a process according to the invention comprises the step of mixing the different oils and the step of transesterification of the blend of oil .
- oils used as base-fluids and the (bio-) lubricants obtained have been analysed to ensure they meet the different specifications established by the European Union, the American Society for Testing and Materials (ASTM) or other national or international instances .
- a preferred oil to be used as base-fluid comprises about 6% of saturated fatty acids based on the total weight of the fatty acids present in the oil.
- said oil further comprises about 85% of oleic acid based on the total weight of the fatty acids present in the oil .
- said oil further comprises about 2% of linolenic acid based on the total weight of the fatty acids present in the oil .
- said oil further comprises about 3,5% of palmitic acid based on the total weight of the fatty acids present in the oil .
- said oil further comprises about 7,5% of poly-unsaturated acids based on the total weight of the fatty acids present in the oil .
- Said preferred oil to be used as base-fluid can comprise (or consist of) an oil extracted from MSPIl seeds.
- Said preferred oil (more particularly an oil extracted from MSPIl seeds) can be mixed with an oil extracted from another rapeseed varieties and/or from another oleaginous
- the resulting oil comprises between (about) 6,5% and
- said ratio is such that the resulting oil further comprises between (about) 82% and (about) 89%, more preferably between (about) 84% and (about) 87% of oleic acid, and/or between (about) 2% and (about) 0,5%, more preferably between (about) 2% and (about) 1% of linolenic acid , based on the total weight of the fatty acids present in said resulting oil.
- said ratio is such that the resulting oil further comprises between (about) 5% and (about) 9%, more preferably between (about) 6% and (about) 8% of polyunsaturated fatty acids, based on the total weight of the fatty acids present in said resulting oil.
- said ratio is such that the resulting oil further comprises between (about) 3% and (about) 4%, more preferably about 3,5% of palmitic acid , based on the total weight of the fatty acids present in said resulting oil .
- said ratio is such that the resulting oil comprises more than about 85% of oleic acid and/or less than about 2% of linolenic acid, and less than 6,5% of saturated fatty acids, based upon the total weight of fatty acids present in the oil .
- Example 1 Oil extraction a) . Mechanical extraction
- the seeds are pressed in a single screw press, Taby 4OA press, with a diameter of 6,5 mm, at a temperature comprised between about 40° and about 60 0 C.
- yields are very high, between about 70% and about 75%, except for CALIDA variety.
- Extractor 5L a thermic bath and an extraction cartridge 13L.
- the temperature of the bath is set at 82,5°C for a flow rate of hexane of about 2 L/h.
- the extraction process lasts about 16 hours. Because of the important amount of oil cake, the extraction process is repeated twice.
- the hexane contained in the cartridge is used again for second extraction, which lasts 17 hours.
- the oil extracted mechanically, and the oil extracted with hexane are mixed and filtered on a settling in order to remove the solid particles.
- the oil is then distilled on a "RlO" at a temperature of 90 0 C, 100 rabar during 1 hour.
- the flow rate of hexane is about 2 1/h.
- the residual content of hexane is about 4% to about 6%, which will facilitate the further steps of purification process .
- Example 2 Deguinming step.
- the residual hexane content is adjusted at 6%.
- the degumming step aims to remove the phospholipids naturally present in the crude oil.
- the oil is introduced in the reaction vessel, then the temperature is raised up to 65 0 C while the oil is agitated. At 65°C, phosphoric acid (1,5&>) and water (6% based on the oil weight) are added. The mixture is agitated during 10 min. and then the temperature is raised up to 75°C. The mixture is agitated at this temperature of 75°C during 30 min. Then, the decantation is allowed to proceed during 30 min. Finally, the heavier phase is removed.
- Example 3 Refining or neutralization step.
- This step aims to remove the free fatty acids present in the degummed oil .
- the degummed oil is maintained at 75°C in a reaction vessel in which sodium hydroxide is added in excess of 10% compared to theoretical amount needed and the mixture is agitated during 5 min.
- the varieties have all a low acid number: below 1 mg KOH/g .
- the acid number of common rapeseed oil is about 2 to about 3 , 5 mg KOH/g .
- Example 4 Bleaching step.
- the refined oil is introduced in the reaction vessel with 3%, based on the weight of the oil, of TONSIL ® earth.
- the temperature is raised up to 95°C under vacuum with a pressure of 200 tnbar. After 15 min. the pressure is diminished to 100 mbar and then to 15 mbar after 10 min.
- the bleaching step using TONSIL earth has a small impact on the acid numbers, which are slightly higher in comparison with the acid numbers before this bleaching step.
- Example 5 Fatty acids content.
- Example 6 Methanolyse.
- the methanolyse takes place during about 2 hours, at a temperature comprised between approximately 40° C and 60° C, under atmospheric pressure.
- the two phases of the reaction mixture are allowing to stand and separate to provide methyl esters in the upper phase, and a mixture of glycerol and approximately 2% wt . residual methyl esters, methanol, and base in the lower phase.
- the upper phase is used in a second conversion.
- the fatty acids methyl esters are washed and dried. More than 1900 g of fatty acids methyl esters are weighted, with a purity of higher than 98%. The mass yield, methyl esters / refined oil, is good.
- a copper strip is dipped into a mixture of oil and water contained in a glass bottle.
- the bottle is placed in an oven at about 93 0 C (+/- 0,5 0 C) during about 48 hours, with a rotation of about 5 rev/min.
- Example 8 JDQl6 method.
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Emergency Medicine (AREA)
- Lubricants (AREA)
- Fats And Perfumes (AREA)
Abstract
Description
Claims
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CA002612836A CA2612836A1 (en) | 2005-07-04 | 2006-07-04 | Use of a rapeseed oil in biolubricants |
EP06831832A EP1899441A2 (en) | 2005-07-04 | 2006-07-04 | Use of a rapeseed oil in biolubricants |
EA200800241A EA200800241A1 (en) | 2005-07-04 | 2006-07-04 | APPLICATION OF RAPE OIL IN BIOLOGICAL LUBRICATING MATERIALS |
US11/993,636 US20090286704A1 (en) | 2005-07-04 | 2006-07-04 | Use of a Rapeseed Oil in Biolubricants |
AU2006293543A AU2006293543A1 (en) | 2005-07-04 | 2006-07-04 | Use of a rapeseed oil in biolubricants |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP05291453A EP1741770A1 (en) | 2005-07-04 | 2005-07-04 | Use of rapeseed oil in biolubricants |
EP05291453.8 | 2005-07-04 |
Publications (2)
Publication Number | Publication Date |
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WO2007034336A2 true WO2007034336A2 (en) | 2007-03-29 |
WO2007034336A3 WO2007034336A3 (en) | 2007-10-11 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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PCT/IB2006/003847 WO2007034336A2 (en) | 2005-07-04 | 2006-07-04 | Use of a rapeseed oil in biolubricants |
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Country | Link |
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US (1) | US20090286704A1 (en) |
EP (2) | EP1741770A1 (en) |
AR (1) | AR056412A1 (en) |
AU (1) | AU2006293543A1 (en) |
CA (1) | CA2612836A1 (en) |
EA (1) | EA200800241A1 (en) |
UA (1) | UA94715C2 (en) |
WO (1) | WO2007034336A2 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
AU2007228741B2 (en) * | 2006-03-21 | 2012-04-19 | Monsanto S.A.S. | FAD-2 mutants and high oleic plants |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CH699659B1 (en) * | 2008-10-14 | 2012-10-15 | Natoil Ag | Hydraulic fluid and gear oil based on vegetable oil. |
JP5764298B2 (en) * | 2010-03-31 | 2015-08-19 | 出光興産株式会社 | Biodegradable lubricating oil composition having flame retardancy |
US11155761B2 (en) | 2015-05-19 | 2021-10-26 | Quaker Chemical Corporation | Synthetic esters derived from high stability oleic acid |
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US4627192A (en) * | 1984-11-16 | 1986-12-09 | Sigco Research Inc. | Sunflower products and methods for their production |
JPH0539497A (en) * | 1991-01-23 | 1993-02-19 | Tsukishima Shokuhin Kogyo Kk | Cold-resistant vegetable oil |
US5338471A (en) * | 1993-10-15 | 1994-08-16 | The Lubrizol Corporation | Pour point depressants for industrial lubricants containing mixtures of fatty acid esters and vegetable oils |
US5773391A (en) * | 1994-11-15 | 1998-06-30 | The Lubrizol Corporation | High oleic polyol esters, compositions and lubricants, functional fluids and greases containing the same |
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US6312623B1 (en) * | 1996-06-18 | 2001-11-06 | Abb Power T&D Company Inc. | High oleic acid oil compositions and methods of making and electrical insulation fluids and devices comprising the same |
WO2003093403A1 (en) * | 2002-05-04 | 2003-11-13 | Renewable Lubricants, Inc. | Biodegradable vegetable oil compositions |
WO2006094138A2 (en) * | 2005-03-02 | 2006-09-08 | Chemtura Corporation | Method for improving the oxidative stability of industrial fluids |
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EP1028155A1 (en) * | 1994-12-13 | 2000-08-16 | Infineum USA L.P. | Fuel oil compositions |
FI111513B (en) * | 1998-05-06 | 2003-08-15 | Raisio Benecol Oy | Novel compositions of phytosterol and phytostanol fatty acid esters, products containing them and processes for their preparation |
US6455763B1 (en) * | 2000-08-21 | 2002-09-24 | Agrigenetics, Inc. | Spring canola (Brassica napus) variety “S010” |
US6433254B1 (en) * | 2000-08-21 | 2002-08-13 | Agrigenetics, Inc. | Spring canola (Brassica napus) variety “Nex 705” |
DE10357877B4 (en) * | 2003-12-11 | 2008-05-29 | Clariant Produkte (Deutschland) Gmbh | Fuel oils from middle distillates and oils of vegetable or animal origin with improved cold properties |
CA2571724A1 (en) * | 2004-07-02 | 2006-01-12 | Monsanto S.A.S. | A new biofuel composition |
EP1728846A1 (en) * | 2005-05-30 | 2006-12-06 | Monsanto S.A.S. | A new biodiesel composition |
-
2005
- 2005-07-04 EP EP05291453A patent/EP1741770A1/en not_active Withdrawn
-
2006
- 2006-07-04 EP EP06831832A patent/EP1899441A2/en not_active Withdrawn
- 2006-07-04 EA EA200800241A patent/EA200800241A1/en unknown
- 2006-07-04 WO PCT/IB2006/003847 patent/WO2007034336A2/en active Application Filing
- 2006-07-04 CA CA002612836A patent/CA2612836A1/en not_active Abandoned
- 2006-07-04 UA UAA200801308A patent/UA94715C2/en unknown
- 2006-07-04 AU AU2006293543A patent/AU2006293543A1/en not_active Abandoned
- 2006-07-04 AR ARP060102878A patent/AR056412A1/en unknown
- 2006-07-04 US US11/993,636 patent/US20090286704A1/en not_active Abandoned
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AU2007228741B2 (en) * | 2006-03-21 | 2012-04-19 | Monsanto S.A.S. | FAD-2 mutants and high oleic plants |
Also Published As
Publication number | Publication date |
---|---|
EP1741770A1 (en) | 2007-01-10 |
EP1899441A2 (en) | 2008-03-19 |
US20090286704A1 (en) | 2009-11-19 |
CA2612836A1 (en) | 2007-03-29 |
EA200800241A1 (en) | 2008-04-28 |
AU2006293543A1 (en) | 2007-03-29 |
AU2006293543A2 (en) | 2008-03-06 |
WO2007034336A3 (en) | 2007-10-11 |
AR056412A1 (en) | 2007-10-10 |
UA94715C2 (en) | 2011-06-10 |
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