WO2007020615A1 - A flooring system of sandwich-like floor elements having a core of insulating material - Google Patents
A flooring system of sandwich-like floor elements having a core of insulating material Download PDFInfo
- Publication number
- WO2007020615A1 WO2007020615A1 PCT/IE2006/000086 IE2006000086W WO2007020615A1 WO 2007020615 A1 WO2007020615 A1 WO 2007020615A1 IE 2006000086 W IE2006000086 W IE 2006000086W WO 2007020615 A1 WO2007020615 A1 WO 2007020615A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- flooring system
- sheet
- floor
- overlap portion
- panel
- Prior art date
Links
- 238000009408 flooring Methods 0.000 title claims abstract description 45
- 239000011810 insulating material Substances 0.000 title abstract description 3
- 239000002131 composite material Substances 0.000 claims abstract description 6
- 230000004888 barrier function Effects 0.000 claims abstract description 5
- 239000002023 wood Substances 0.000 claims abstract description 3
- 230000000694 effects Effects 0.000 claims abstract 2
- 230000015572 biosynthetic process Effects 0.000 claims description 9
- 238000005755 formation reaction Methods 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 6
- 238000011065 in-situ storage Methods 0.000 claims description 4
- 230000003014 reinforcing effect Effects 0.000 claims description 3
- 238000009413 insulation Methods 0.000 description 4
- 238000009434 installation Methods 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 230000009969 flowable effect Effects 0.000 description 2
- 238000009415 formwork Methods 0.000 description 2
- 238000000638 solvent extraction Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000004378 air conditioning Methods 0.000 description 1
- 239000006261 foam material Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000009428 plumbing Methods 0.000 description 1
- 239000011120 plywood Substances 0.000 description 1
- 229920000582 polyisocyanurate Polymers 0.000 description 1
- 239000011495 polyisocyanurate Substances 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 230000008707 rearrangement Effects 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/024—Sectional false floors, e.g. computer floors
- E04F15/02405—Floor panels
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
- E04C2/284—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
- E04C2/292—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and sheet metal
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B5/00—Floors; Floor construction with regard to insulation; Connections specially adapted therefor
- E04B5/02—Load-carrying floor structures formed substantially of prefabricated units
- E04B5/026—Load-carrying floor structures formed substantially of prefabricated units with beams or slabs of plastic
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B5/00—Floors; Floor construction with regard to insulation; Connections specially adapted therefor
- E04B5/16—Load-carrying floor structures wholly or partly cast or similarly formed in situ
- E04B5/32—Floor structures wholly cast in situ with or without form units or reinforcements
- E04B5/36—Floor structures wholly cast in situ with or without form units or reinforcements with form units as part of the floor
- E04B5/38—Floor structures wholly cast in situ with or without form units or reinforcements with form units as part of the floor with slab-shaped form units acting simultaneously as reinforcement; Form slabs with reinforcements extending laterally outside the element
- E04B5/40—Floor structures wholly cast in situ with or without form units or reinforcements with form units as part of the floor with slab-shaped form units acting simultaneously as reinforcement; Form slabs with reinforcements extending laterally outside the element with metal form-slabs
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B5/00—Floors; Floor construction with regard to insulation; Connections specially adapted therefor
- E04B5/48—Special adaptations of floors for incorporating ducts, e.g. for heating or ventilating
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
- E04C2/32—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure formed of corrugated or otherwise indented sheet-like material; composed of such layers with or without layers of flat sheet-like material
- E04C2/322—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure formed of corrugated or otherwise indented sheet-like material; composed of such layers with or without layers of flat sheet-like material with parallel corrugations
Definitions
- the invention relates to a floor system for intermediate floors and ground floors in for example, domestic houses or multi-storey buildings
- a flooring system comprising:
- a composite panel of the type comprising a first sheet and a second sheet and an insulating core between the first and second sheets;
- the floor is preformed and laid on the panel in situ.
- the floor may be a wood or wood-effect floor.
- an acoustic barrier layer is provided between the panel and the floor.
- At least one of the skins is profiled to define a plurality of channels extending longitudinally along the length of the panel.
- the lowermost in use of the skins is profiled.
- a generally planar facing is applied over the profiled skin, bridging the channels.
- support battens are provided between the profiled skin and the facing. At least some of the battens preferably extend transversely across the panel, bridging the channels.
- the facing may be of plasterboard or the like.
- the flooring system comprises a service duct or conduit located in the channel.
- the formations may be of generally trapezoidal shape comprising a generally flat base and side walls which extend from and diverge outwardly from the base.
- the side walls of the trapezoidal formations have stepped side- walls.
- the sheet having the trapezoidal formations may have transversely extending reinforcing ribs.
- the first sheet has a first overlap portion on one side and a second overlap portion on the opposite side, the first overlap portion being substantially free of insulating core, the side edge of the insulating core at the first overlap portion having a first inclined wedge face and the side edge of the insulating core at the second overlap portion having a second inclined wedge face which is oppositely directed to the first inclined wedge face at the first overlap portion, the overlap portions and the wedge faces of the insulating core of adjacent like panels being interengageable on assembly.
- the first sheet overlap portions may be defined by part trapezoidal portions.
- the second sheet has a second sheet first overlap portion on one side and a second sheet second overlap portion on the opposite side.
- the second sheet may have an outer male projecting part and an inner recess part on one side, and a corresponding outer recess part and projecting inner male part respectively on the opposite side of the panel.
- the floor is formed in-situ, for example from a cementitious material.
- a floor covering is applied over the floor.
- Fig. 1 is a transverse cross-sectional view of a flooring system according to the invention
- Fig. 2 is a longitudinal cross sectional view of the flooring system of Fig.1;
- Fig. 3 is a cross sectional view in the direction of the arrow A in Fig 2;
- Fig. 4 is an enlarged view of a joint detail of the flooring system
- Fig. 5 is an enlarged view of a panel joint detail of the flooring system of Fig. l;
- Fig. 6 is a perspective view of one sheet of a panel used in the flooring system
- Fig. 7 is a plan view of the panel sheet of Fig. 6;
- Figs. 8(a) to 8(c) are cross-sectional views of various alternative panels of the flooring system;
- Fig. 9 is a transverse cross-sectional view of another flooring system according to the invention.
- Fig. 10 is a transverse cross-sectional view of another flooring system according to the invention.
- Fig. 11 is a cross sectional view of a detail of the flooring system of Fig.10;
- Fig. 12 is a longitudinal cross sectional view of the flooring system of Fig.10.
- Fig. 13 is a cross sectional view in the direction of the arrow B in Fig 12.
- a flooring system comprising a preformed composite panel of the type having a first sheet 2, a second sheet 3 and a core 4 of insulating material between the first and second sheets 2, 3 and a floor 5.
- the sheets 2, 3 are typically of steel material and the core 4 is of polyurethane or polyisocyanurate foam material which fills the space between the sheets 2, 3.
- one of the sheets is a generally flat top sheet 2 and the other (3) of the sheets is a profiled bottom sheet 3.
- An underlay 6 is generally provided between the floor 5 and the sheet 2.
- the underlay 6 may be an acoustic barrier layer or may include such an acoustic barrier layer.
- the sheet 3 is profiled to define a plurality of channels 7 extending longitudinally along the length of the panel.
- a generally planar facing such as plasterboard 8, or plywood or the like is applied over the profiled sheet 3, bridging the channels 7.
- generally support battens 9 are mounted to and extend transversely of the profiled sheet, bridging the channels 7. Any suitable fixing means such as fixing clips may then be used to fix the facing 8 to the battens 9.
- the channels 7 define passageways for services which may be a services duct or conduit 11 for electrical, plumbing, air conditioning/ventilation or other services. Services 11 are installed into the channels 7 which provides an unobstructed and defined passageway for the services.
- the form of the channels 7 ensures accurate location and alignment of any services accommodated therein.
- the services ducts/conduits are readily mounted in the channels 7 after the floor is installed. They can also be readily accessed for service, maintenance, replacement or re-mounting by simply removing the facing panels in this case.
- the panels 1 are supported between walls 20, 21, in this case an external wall 20 and an internal wall 21.
- the panels 1 have a large span of typically at least 5 meters, thus the panels can be used to provide constructional floors over a large expanse without the requirement for intermediate supports. This is very advantageous as it facilitates flexibility in the living space.
- a large unobstructed area is provided which can then be readily subdivided to suit a particular requirement or design by using, for example, partitioning.
- partitioning (because it does not have a structural support function) can be readily dismantled, re-assembled or re-built to suit a new design or specification for the living space.
- the profiled sheet 3 has a plurality of generally trapezoidal formations 30 each having a generally flat base part 31 and a pair of upwardly extending and diverging side walls 32. Stepped back intermediate portions 33 are located between the trapezoidal formations 30. For enhanced structural strength the side walls 32 of the trapezoidal formations are of stepped form. Transversely extending reinforcing ribs 35 are provided in the intermediate portions 33 to again enhance structural performance.
- the profiled sheet 3 has a first side overlap portion 40 on one side and a second side overlap portion 41 on the opposite side.
- the first overlap portion 40 is substantially free of insulating core 4 and the side edge of the insulating core at the first overlap portion has a first inclined wedge face 43.
- the side edge of the insulating core has a second inclined wedge face 44 which is oppositely directed to the first inclined wedge face 43 so that the wedge faces 43. 44 of adjacent like panels are interengagable on assembly.
- the generally flat sheet 2 may have a first overlap portion 50 on one side and a second overlap portion 51 on the opposite side.
- the first overlap portion 50 comprises an outer male projecting part 52 and an inner recess part 53.
- FIGs. 8(a) to 8(c) Various alternative constructions of composite panels to suit various requirements used in flooring systems of the invention are illustrated in Figs. 8(a) to 8(c). In one case (Fig. 8(a)) there is no engagement features formed in the sheet 2.
- a cementitious or other suitable flowable material is applied over the top sheet 2 and a covering 61 may be applied over the material 60, when set.
- a cementitious layer 60 may have suitable reinforcements.
- the panels are laid so that the profiled sheet 3 is uppermost and the generally flat sheet 2 is lowermost.
- a top layer 10 of a flowable material such as concrete is provided to which a covering 71 may be applied.
- the flooring system of the invention has the advantage of providing a floor of excellent structural integrity that includes insulation, and the facility to accommodate services. This eliminates the need for the user/installer to separately obtain and to lay insulation.
- the floor system of the invention has the advantages of improved ease of installation.
- the flooring system of the invention has the further advantages that it provides an integral passageway for services. It facilitates ease of location and installation of services and provides means for alignment of the services.
- the engagement features of the panels facilitate a high quality joint having a high levels of insulation, fire performance.
- the arrangement of the wedge faces of the insulating core at the joint and overlap and the other features described above also provide for high mechanical strength.
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- General Engineering & Computer Science (AREA)
- Floor Finish (AREA)
Abstract
Description
Claims
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CA002619575A CA2619575A1 (en) | 2005-08-17 | 2006-08-17 | A flooring system of sandwich-like floor elements having a core of insulating material |
EP06766091A EP1926867A1 (en) | 2005-08-17 | 2006-08-17 | A flooring system of sandwich-like floor elements having a core of insulating material |
US11/990,509 US20080295441A1 (en) | 2005-08-17 | 2006-08-17 | Flooring System of Sandwich-Like Floor Elements Having a Core of Insulating Material |
AU2006281070A AU2006281070A1 (en) | 2005-08-17 | 2006-08-17 | A flooring system of sandwich-like floor elements having a core of insulating material |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
IE20050542 | 2005-08-17 | ||
IE2005/0542 | 2005-08-17 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2007020615A1 true WO2007020615A1 (en) | 2007-02-22 |
Family
ID=37081144
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/IE2006/000086 WO2007020615A1 (en) | 2005-08-17 | 2006-08-17 | A flooring system of sandwich-like floor elements having a core of insulating material |
Country Status (6)
Country | Link |
---|---|
US (1) | US20080295441A1 (en) |
EP (1) | EP1926867A1 (en) |
AU (1) | AU2006281070A1 (en) |
CA (1) | CA2619575A1 (en) |
GB (1) | GB2429219B (en) |
WO (1) | WO2007020615A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105133765A (en) * | 2015-07-27 | 2015-12-09 | 中建三局第二建设工程有限责任公司 | Construction method for bottom warming of profiled steel plate concrete composite floor |
Families Citing this family (29)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US11536028B2 (en) | 2004-02-23 | 2022-12-27 | Huber Engineered Woods Llc | Panel for sheathing system and method |
WO2009010994A1 (en) * | 2007-07-16 | 2009-01-22 | Metecno S.P.A. | Self-supporting panel for building floors, and floor resulting therefrom |
US20100325990A1 (en) * | 2009-05-22 | 2010-12-30 | Thermapan Industries Inc. | Structural flooring panel and floor structure incorporating the same |
US9188348B2 (en) | 2009-08-28 | 2015-11-17 | Progress Profiles Spa | Method and apparatus for positioning heating elements |
USD813421S1 (en) | 2009-08-28 | 2018-03-20 | Progress Profiles Spa | Floor underlayment |
USD668354S1 (en) | 2011-03-31 | 2012-10-02 | Firestone Building Products Company, Llc | Wall panel |
USD668353S1 (en) | 2011-03-31 | 2012-10-02 | Firestone Building Products Company, Llc | Wall panel |
USD668357S1 (en) | 2011-03-31 | 2012-10-02 | Firestone Building Products Company, Llc | Wall panel |
USD667963S1 (en) | 2011-03-31 | 2012-09-25 | Firestone Building Products Company, Llc | Wall panel |
USD668356S1 (en) | 2011-03-31 | 2012-10-02 | Firestone Building Products Company, Llc | Wall panel |
US9234355B2 (en) | 2012-05-31 | 2016-01-12 | Huber Engineered Woods Llc | Insulated sheathing panel and methods for use and manufacture thereof |
US8950141B2 (en) | 2012-09-12 | 2015-02-10 | Schluter Systems L.P. | Veneer underlayment |
EP2752528A1 (en) * | 2013-01-04 | 2014-07-09 | Termo Panels Oy | Slab element |
US9625163B2 (en) | 2014-08-18 | 2017-04-18 | Progress Profiles Spa | Method and apparatus for positioning heating elements |
US10215423B2 (en) | 2014-08-18 | 2019-02-26 | Progress Profiles S.P.A. | Method and apparatus for positioning heating elements |
USD806911S1 (en) | 2015-03-17 | 2018-01-02 | Silcart S.P.A. | Floor underlayment |
CA3009164A1 (en) | 2015-12-17 | 2017-06-22 | Nvent Services Gmbh | Floor underlayment for retaining heater cable |
US10859274B2 (en) * | 2016-04-01 | 2020-12-08 | Progress Profiles S.P.A. | Support for radiant covering and floor heating elements |
US9726383B1 (en) | 2016-06-17 | 2017-08-08 | Progress Profiles S.P.A. | Support for radiant covering and floor heating elements |
USD971449S1 (en) | 2016-04-13 | 2022-11-29 | Progress Profiles S.P.A. | Floor underlayment |
DE202017101349U1 (en) | 2017-03-09 | 2018-06-12 | Werner Schlüter | isolation mat |
DE102017004000A1 (en) * | 2017-04-26 | 2018-10-31 | Ewald Dörken Ag | decoupling membrane |
US11746541B2 (en) * | 2019-04-01 | 2023-09-05 | Formulated Materials Llc | High compressive strength sound attenuation |
NL2025119B1 (en) * | 2020-03-13 | 2021-10-19 | Champion Link Int Corp | Panel and method for producing a panel |
USD1036979S1 (en) | 2020-04-06 | 2024-07-30 | Progress Profiles S.P.A. | Floor underlayment |
USD1036242S1 (en) | 2020-04-22 | 2024-07-23 | Progress Profiles S.P.A. | Floor underlayment |
USD1036243S1 (en) | 2020-10-09 | 2024-07-23 | Progress Profiles S.P.A. | Floor underlayment |
GB2625801A (en) * | 2022-12-23 | 2024-07-03 | De Haan Ian | A building and a structural cassette for the building |
US20240218662A1 (en) * | 2022-12-29 | 2024-07-04 | Feng-Yi Yang | Steel-structure building envelope |
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EP0337525A1 (en) * | 1988-03-11 | 1989-10-18 | Stichting Istaned | Composite floor structure and method for the production thereof |
NL9100636A (en) * | 1991-04-11 | 1992-11-02 | Stichting Istaned | Open, trapezoid profile assembly, for stiff, lightweight compact floor construction - comprises open metal profiles, sepd. by space filled with non-creeping foam, joined by e.g. spot-welding |
DE29709149U1 (en) * | 1997-05-24 | 1997-07-31 | Bauer, Achim, Dr.-Ing., 71083 Herrenberg | Building construction for a roof, a ceiling, a wall or the like. |
FR2745021A1 (en) * | 1996-02-20 | 1997-08-22 | Pab Services | Modular floor panel for building |
DE10142298A1 (en) * | 2001-03-20 | 2002-09-26 | Maurice Crijns | Sandwich building slab for construction of heat and noise insulating, load-carrying walls, ceilings, roofs or floors is provided on its edges with mating groove and tongue elements |
WO2003046306A1 (en) * | 2001-11-07 | 2003-06-05 | Corus Uk Limited | Composite water-resistant panels |
WO2003064786A1 (en) * | 2002-02-01 | 2003-08-07 | Kingspan Holdings (Irl) Limited | A floor panel and method for manufacturing of such panel |
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-
2006
- 2006-08-17 AU AU2006281070A patent/AU2006281070A1/en not_active Abandoned
- 2006-08-17 US US11/990,509 patent/US20080295441A1/en not_active Abandoned
- 2006-08-17 EP EP06766091A patent/EP1926867A1/en not_active Withdrawn
- 2006-08-17 CA CA002619575A patent/CA2619575A1/en not_active Abandoned
- 2006-08-17 WO PCT/IE2006/000086 patent/WO2007020615A1/en active Application Filing
- 2006-08-17 GB GB0616365A patent/GB2429219B/en not_active Expired - Fee Related
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0337525A1 (en) * | 1988-03-11 | 1989-10-18 | Stichting Istaned | Composite floor structure and method for the production thereof |
NL9100636A (en) * | 1991-04-11 | 1992-11-02 | Stichting Istaned | Open, trapezoid profile assembly, for stiff, lightweight compact floor construction - comprises open metal profiles, sepd. by space filled with non-creeping foam, joined by e.g. spot-welding |
FR2745021A1 (en) * | 1996-02-20 | 1997-08-22 | Pab Services | Modular floor panel for building |
DE29709149U1 (en) * | 1997-05-24 | 1997-07-31 | Bauer, Achim, Dr.-Ing., 71083 Herrenberg | Building construction for a roof, a ceiling, a wall or the like. |
DE10142298A1 (en) * | 2001-03-20 | 2002-09-26 | Maurice Crijns | Sandwich building slab for construction of heat and noise insulating, load-carrying walls, ceilings, roofs or floors is provided on its edges with mating groove and tongue elements |
WO2003046306A1 (en) * | 2001-11-07 | 2003-06-05 | Corus Uk Limited | Composite water-resistant panels |
WO2003064786A1 (en) * | 2002-02-01 | 2003-08-07 | Kingspan Holdings (Irl) Limited | A floor panel and method for manufacturing of such panel |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105133765A (en) * | 2015-07-27 | 2015-12-09 | 中建三局第二建设工程有限责任公司 | Construction method for bottom warming of profiled steel plate concrete composite floor |
Also Published As
Publication number | Publication date |
---|---|
US20080295441A1 (en) | 2008-12-04 |
AU2006281070A1 (en) | 2007-02-22 |
CA2619575A1 (en) | 2007-02-22 |
EP1926867A1 (en) | 2008-06-04 |
GB0616365D0 (en) | 2006-09-27 |
GB2429219B (en) | 2009-09-30 |
IE20060613A1 (en) | 2007-05-02 |
GB2429219A (en) | 2007-02-21 |
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