WO2007082459A1 - Lead-free solder and its preparation method - Google Patents
Lead-free solder and its preparation method Download PDFInfo
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- WO2007082459A1 WO2007082459A1 PCT/CN2007/000032 CN2007000032W WO2007082459A1 WO 2007082459 A1 WO2007082459 A1 WO 2007082459A1 CN 2007000032 W CN2007000032 W CN 2007000032W WO 2007082459 A1 WO2007082459 A1 WO 2007082459A1
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- Prior art keywords
- tin
- lead
- solder
- copper
- nickel
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
- B23K35/24—Selection of soldering or welding materials proper
- B23K35/26—Selection of soldering or welding materials proper with the principal constituent melting at less than 400 degrees C
- B23K35/262—Sn as the principal constituent
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C13/00—Alloys based on tin
Definitions
- the present invention relates to solder materials, and more particularly to a lead-free solder and a method of preparing the same.
- solders used in current electronic products, but most of them still use tin-lead alloy solder. Since lead-lead solder contains lead and pollute the environment, the EU issued two directives, which are banned from electronics on July 1, 2006. Lead-containing tin-lead solder is used in the product. Most of the existing lead-free solders are tin-silver, tin-copper, tin-silver-copper, tin-zinc-indium-germanium, tin-silver-mixed rare earth. The disadvantages of lead-free solder are that some have high melting points, some have low wettability, some have coarser crystals, and some have many complicated processes and high costs.
- the object of the present invention is to provide a lead-free solder having a low melting point, good wettability and low cost in order to overcome the disadvantages and deficiencies of the prior art described above, thereby providing a high quality splicing material for processing and manufacturing electronic products. .
- the lead-free solder of the present invention and a method for preparing the same the composition of the solder is - Cu 0.1 - 5%, Ni 0.001 - 0.5%, P or Ga 0.001 - 0.1%, and Sn balance.
- composition weight percentage of lead-free solder is:
- the preparation method of the lead-free solder adopts the following steps:
- the weight ratio of nickel to tin is 2. 5: 97.
- the weight ratio of nickel to tin is 2. 5: 97.
- the weight ratio of nickel to tin is 2. 5: 97. 5
- the tin-nickel intermediate alloy ingot containing nickel 2. 5 % was stirred for 30 minutes by stirring with a wooden stir bar.
- the amount of tin-copper intermediate alloy ingots in item (a) is 1 to 50 parts, the tin-nickel intermediate alloy ingots in (b) is 0. 4-6 parts, and the amount of insufficient tin is 18.6 - 98. 2 parts, added to the stainless steel pot for melting ⁇ After one hour of stirring, the alloy is produced, slowly and evenly cooled, until the temperature drops to 34 (TCrf added phosphorus or gallium, phosphorus or gallium added is 100-3000ppm ; '
- the raw material used in the method has high purity and low metal loss during the process
- the metallurgy is more uniform and finer, which improves the wettability, elongation and welding performance;
- This product has good welding performance for wire and transformer, and it is easy to produce good affinity with the substrate (solid material).
- the solder joint is bright, full and without welding phenomenon.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Electric Connection Of Electric Components To Printed Circuits (AREA)
- Manufacture And Refinement Of Metals (AREA)
Abstract
The invention relates to a lead-free solder and a preparing method thereof. The solder comprises 0.1 -5.0 wt% Cu 0.001 -0.5 wt% Ni, 0.0001 -0.1 wt% P or Ga and a balance of Sn. According to the present invention, raw materials with high purity is used in the preparation of the solder, thus , the loss of metal is reduced, metallurgical structure is much more uniform, and the grain is refined. Also the wettability of the solder and the welding performance are improved. The present solder is preferred to be used in welding of wires or transformer.
Description
—种无铅焊料及其制备方法 Lead-free solder and preparation method thereof
技术领域 Technical field
本发明涉及焊接材料, 尤其涉及一种无铅焊料及其制备方法。 The present invention relates to solder materials, and more particularly to a lead-free solder and a method of preparing the same.
背景技术 Background technique
随着电子工业的迅速发展, 对电子产品的要求越来越高。 目前的电子产品 所用的焊料种类很多, 但大多数仍使用锡一铅合金焊料, 由于锡铅焊料含铅对 环境有污染,因此欧盟发布二个指令,从 2006年 7月 1日起禁止在电子产品中 使用含铅的锡铅焊料, 现有的无铅焊料多数为锡一银、 锡一铜、 锡一银一铜、 锡一锌一铟一铋、 锡一银一混合稀土组成, 上述的无铅锡焊料的不足之处是有 的熔点高, 有的润湿性小, 有的结晶较粗, 有的成分多工艺复杂成本高。 With the rapid development of the electronics industry, the demand for electronic products is getting higher and higher. There are many types of solders used in current electronic products, but most of them still use tin-lead alloy solder. Since lead-lead solder contains lead and pollute the environment, the EU issued two directives, which are banned from electronics on July 1, 2006. Lead-containing tin-lead solder is used in the product. Most of the existing lead-free solders are tin-silver, tin-copper, tin-silver-copper, tin-zinc-indium-germanium, tin-silver-mixed rare earth. The disadvantages of lead-free solder are that some have high melting points, some have low wettability, some have coarser crystals, and some have many complicated processes and high costs.
发明内容 Summary of the invention
本发明的目的在于为了克服上述已有技术的缺点与不足之处而提供一种具 有熔点低, 润湿性好, 成本低的无铅焊料, 从而为电子产品的加工制造提供优 质的悍接材料。 The object of the present invention is to provide a lead-free solder having a low melting point, good wettability and low cost in order to overcome the disadvantages and deficiencies of the prior art described above, thereby providing a high quality splicing material for processing and manufacturing electronic products. .
本发明的目的通过以下技术方案实现的: The object of the invention is achieved by the following technical solutions:
本发明的无铅焊料及其制备方法, 该焊料的组成重量百分比为- Cu 0.1—5%, Ni 0.001—0.5%、 P或 Ga 0.001—0.1%, 和 Sn余量。 The lead-free solder of the present invention and a method for preparing the same, the composition of the solder is - Cu 0.1 - 5%, Ni 0.001 - 0.5%, P or Ga 0.001 - 0.1%, and Sn balance.
无铅焊料的组成重量百分比为: The composition weight percentage of lead-free solder is:
Cu 0.1-5%, Ni 0.001-0.5%, P.O.0001— 0.1%和 Sn余量。 Cu 0.1-5%, Ni 0.001-0.5%, P.O.0001 - 0.1% and Sn balance.
Cu 0.1-5%, Ni 0.001-0.5%, Ga 0.0001—0.1%和 Sn余量。 Cu 0.1-5%, Ni 0.001-0.5%, Ga 0.0001-0.1% and Sn balance.
无铅焊料的制备方法采用以下步骤: The preparation method of the lead-free solder adopts the following steps:
制备中间合金 Preparation of intermediate alloy
1 1
确认本
(a) 将含锡 99. 95 %的精锡加入石墨坩埚内迸行熔化后升温至 1100Ό加入 含铜 99. 95%的精铜, 其铜用量与锡的重量比为 10: 90, 用木制搅拌棒 搅拌均匀熔炼成液态锡铜合金,静置 30分钟后铸成含铜 10%的锡铜中间 合金锭; Confirmation (a) Adding 99.95 % of tin containing tin to the graphite crucible, melting and heating to 1100 Ό, adding 99.95% of copper with copper, the ratio of copper to tin is 10:90, with wood The stirring rod is uniformly smelted into a liquid tin-copper alloy, and after standing for 30 minutes, it is cast into a tin-copper intermediate alloy ingot containing 10% of copper;
(b) 将含锡 99. 95 %的精锡加入石墨坩埚内进行熔化后升温至 160CTC再加 入含镍 99. 95 %的精镍, 其镍用量与锡的重量比为 2. 5: 97. 5, 用木制 搅拌棒搅拌均勾熔炼成液态锡镍合金, 静置 30 分钟后铸成含镍 2. 5 % 的锡镍中间合金锭。 5: 97. The weight ratio of nickel to tin is 2. 5: 97. The weight ratio of nickel to tin is 2. 5: 97. 5, The tin-nickel intermediate alloy ingot containing nickel 2. 5 % was stirred for 30 minutes by stirring with a wooden stir bar.
(c) 取(a)项的锡铜中间合金锭 1一 50份, (b)项的锡镍中间合金锭 0. 4— 6 份和补加余量的不足锡量 18. 6— 98. 2份, 加入不锈钢锅内进行熔炼 ^ 通过一个小时再搅拌, 使合金产生, 慢慢均匀降温, 至温度降到 34(TCrf 添加磷或镓, 磷或镓添加量为 100— 3000ppm; '(1) The amount of tin-copper intermediate alloy ingots in item (a) is 1 to 50 parts, the tin-nickel intermediate alloy ingots in (b) is 0. 4-6 parts, and the amount of insufficient tin is 18.6 - 98. 2 parts, added to the stainless steel pot for melting ^ After one hour of stirring, the alloy is produced, slowly and evenly cooled, until the temperature drops to 34 (TCrf added phosphorus or gallium, phosphorus or gallium added is 100-3000ppm ; '
(d) 把搅拌好的焊料倒入模具中, 浇铸成无铅焊料棒得到本发明产品。 -. 本发明和己有技术相比, 具有如下优点和效果: (d) Pour the stirred solder into a mold and cast it into a lead-free solder bar to obtain the product of the present invention. - The present invention has the following advantages and effects as compared with the prior art:
1、 该方法采用的原料纯度高, 工艺过程金属损失低; 1. The raw material used in the method has high purity and low metal loss during the process;
2、 金相更均匀, 更细化, 提高了润湿性, 延展率、 焊接性能; 2. The metallurgy is more uniform and finer, which improves the wettability, elongation and welding performance;
3、本产品对线材、变压器有很好的焊接性能,更容易与基材 (固材)产生良 好亲和力, 焊点光亮, 饱满, 无连焊现象。 3. This product has good welding performance for wire and transformer, and it is easy to produce good affinity with the substrate (solid material). The solder joint is bright, full and without welding phenomenon.
具体实施方式
实施例 无铅焊料配方 (重量百分比) detailed description Example Lead-Free Solder Formula (% by Weight)
制造工艺 Manufacturing process
在 SnCu、 SnNi中间合金冶炼成功的基础上,采用上述配比的方案,把纯锡熔化 后,升温至 480Ό— 520Ό ,然后投入 SnCu、 SnNi中间合金熔化后搅拌 15分钟, 去渣去杂后铸成挤压所需的锡锭或锡条, 焊料棒等。
On the basis of the successful smelting of SnCu and SnNi intermediate alloys, the pure tin was melted and heated to 480 Ό to 520 Ό, and then the SnCu and SnNi intermediate alloys were melted and stirred for 15 minutes. Tin ingots or tin bars, solder bars, etc. required for extrusion.
Claims
1、一种无铅焊料及其制备方法,其特征是该焊料的组成重量百分比为: Cu 0.1-5%, Ni 0.001—0.5%、 P或 Ga 0.0001— 0.1% , 和 Sn余量。 A lead-free solder and a method of preparing the same, characterized in that the composition percentage of the solder is: Cu 0.1-5%, Ni 0.001-0.5%, P or Ga 0.0001-0.1%, and Sn balance.
2、根据权利要求 1所述的无铅焊料及其制备方法,其特征是该焊料的组成 重量百分比为: Cu 0.1-5%, Ni 0.001-0.5%, P 0.0001— 0, 1 和 Sn余 The lead-free solder according to claim 1, wherein the composition of the solder has a weight percentage of Cu 0.1-5%, Ni 0.001-0.5%, P 0.0001-0, 1 and Sn
3、根据权利要求 1所述的无铅焊料及其制备方法,其特征是该焊料的组成 重量百分比为: CuO.1-5%, Ni 0.001-0.5%, Ga 0· 0001— 0· 1%和 Sn余量。 3. The lead-free solder according to claim 1, wherein the composition of the solder is: CuO.1-5%, Ni 0.001-0.5%, Ga 0· 0001 - 0·1%. And Sn margin.
4、 根据权利要求 1一 3所述的无铅焊料的制备方法, 其特征是该方法采用 以下步骤: 4. A method of preparing a lead-free solder according to claim 1 to 3, wherein the method comprises the steps of:
制备中间合金 Preparation of intermediate alloy
(1)将含锡 99.95%的精锡加入石墨钳埚内进行熔化后升温至 1100Ό加入 含铜 99.95%的精铜, 其铜用量与锡的重量比为 10: 90, 用木制搅拌棒搅拌均 匀熔炼成液态锡铜合金, 静置 30分钟后铸成含铜 10%的锡铜中间合金锭; (1) Add 99.95% tin of tin to the graphite clamp and melt it to a temperature of 1100. Add 99.95% copper to the copper. The weight ratio of copper to tin is 10:90. Stir with a wooden stir bar. Uniformly smelted into a liquid tin-copper alloy, and after standing for 30 minutes, cast a tin-copper intermediate alloy ingot containing 10% copper;
(2)将含锡 99.95%的精锡加入石墨坩埚内进行熔化.后升温至 1600°C再加 入含镍 99.95%的精镍,其镍用量与锡的重量比为 2.5: 97.5,用木制搅拌棒搅 拌均匀熔炼成液态锡镍合金,静置 30分钟后铸成含镍 2.5%的锡镍中间合金锭; (2) 99.95% tin containing tin is added to the graphite crucible for melting. After heating to 1600 ° C and then adding 99.95% nickel, the weight ratio of nickel to tin is 2.5: 97.5, with wooden The stirring rod is uniformly smelted into a liquid tin-nickel alloy, and after standing for 30 minutes, it is cast into a tin-nickel intermediate alloy ingot containing 2.5% of nickel;
(3)取(1)项的锡铜中间合金锭 1一 50份, (2)项的锡镍中间合金锭 0.4 一 6.0份和补加余量锡的不足锡量 18.6-98.2份, 加入不锈钢锅内进行熔炼, 通过一个小时再搅拌, 使合金产生, 慢慢均匀降温, 等到温度降到 340Ό时添 加磷或镓, 磷或镓添加量为 100— 3000ppm; (3) Take 1 to 50 parts of the tin-copper intermediate alloy ingot of item (1), 0.4 to 6.0 parts of the tin-nickel intermediate alloy ingot of item (2), and 18.6-98.2 parts of the tin added to the remaining amount of tin, and add stainless steel. The inside of the pot is smelted, and the alloy is produced by stirring for one hour, and the temperature is gradually and evenly cooled. When the temperature drops to 340 添加, phosphorus or gallium is added, and the phosphorus or gallium is added in an amount of 100-3000 ppm;
(4)把搅拌好的焊料倒入模具中, 浇铸成无铅焊料棒, 得到本发明产品。
(4) The stirred solder is poured into a mold and cast into a lead-free solder bar to obtain the product of the present invention.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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CN 200610032869 CN1803380A (en) | 2006-01-11 | 2006-01-11 | Leadless soldering material and its preparation method |
CN200610032869.X | 2006-01-11 |
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Cited By (1)
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CN114855004A (en) * | 2022-03-24 | 2022-08-05 | 北京理工大学 | Preparation method of Sn binary alloy with high yield strength |
Families Citing this family (5)
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CN102476251A (en) * | 2010-11-25 | 2012-05-30 | 中国科学院金属研究所 | Sn-Cu lead-free solder resistant to atmospheric corrosion |
CN103406687A (en) * | 2013-08-20 | 2013-11-27 | 四川朗峰电子材料有限公司 | Sn-Cu-Ni series alloy soldering tin material and application thereof |
JP5842973B1 (en) * | 2014-09-04 | 2016-01-13 | 千住金属工業株式会社 | Lead-free solder alloy and electronic parts for terminal pre-plating |
CN105397328A (en) * | 2015-12-15 | 2016-03-16 | 瑞声光电科技(常州)有限公司 | Sn-Cu lead-free brazing filler metal and manufacturing method thereof |
CN114293066A (en) * | 2021-12-28 | 2022-04-08 | 同享(苏州)电子材料科技股份有限公司 | Lead-free low-temperature solder alloy material containing Ni and preparation method thereof |
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US6296722B1 (en) * | 1998-10-28 | 2001-10-02 | Nihon Superior Sha Co., Ltd. | Lead-free solder alloy |
JP2002018589A (en) * | 2000-07-03 | 2002-01-22 | Senju Metal Ind Co Ltd | Lead-free solder alloy |
KR100395438B1 (en) * | 2002-05-01 | 2003-08-21 | Ecojoin Co Ltd | Lead-free solder alloy composite |
KR20040035458A (en) * | 2002-10-22 | 2004-04-29 | 희성금속 주식회사 | Lead-free solder alloy |
JP2006026745A (en) * | 2005-07-19 | 2006-02-02 | Murata Mfg Co Ltd | Solder composition and soldered article |
-
2006
- 2006-01-11 CN CN 200610032869 patent/CN1803380A/en active Pending
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2007
- 2007-01-08 WO PCT/CN2007/000032 patent/WO2007082459A1/en active Application Filing
Patent Citations (5)
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US6296722B1 (en) * | 1998-10-28 | 2001-10-02 | Nihon Superior Sha Co., Ltd. | Lead-free solder alloy |
JP2002018589A (en) * | 2000-07-03 | 2002-01-22 | Senju Metal Ind Co Ltd | Lead-free solder alloy |
KR100395438B1 (en) * | 2002-05-01 | 2003-08-21 | Ecojoin Co Ltd | Lead-free solder alloy composite |
KR20040035458A (en) * | 2002-10-22 | 2004-04-29 | 희성금속 주식회사 | Lead-free solder alloy |
JP2006026745A (en) * | 2005-07-19 | 2006-02-02 | Murata Mfg Co Ltd | Solder composition and soldered article |
Cited By (1)
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CN114855004A (en) * | 2022-03-24 | 2022-08-05 | 北京理工大学 | Preparation method of Sn binary alloy with high yield strength |
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