WO2005078867A1 - Distributeur de puissance destine a un vehicule - Google Patents
Distributeur de puissance destine a un vehicule Download PDFInfo
- Publication number
- WO2005078867A1 WO2005078867A1 PCT/EP2005/001287 EP2005001287W WO2005078867A1 WO 2005078867 A1 WO2005078867 A1 WO 2005078867A1 EP 2005001287 W EP2005001287 W EP 2005001287W WO 2005078867 A1 WO2005078867 A1 WO 2005078867A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- contacts
- power distributor
- lead frame
- motor vehicle
- distributor according
- Prior art date
Links
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R9/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, e.g. terminal strips or terminal blocks; Terminals or binding posts mounted upon a base or in a case; Bases therefor
- H01R9/22—Bases, e.g. strip, block, panel
- H01R9/226—Bases, e.g. strip, block, panel comprising a plurality of conductive flat strips providing connection between wires or components
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/30—Assembling printed circuits with electric components, e.g. with resistor
- H05K3/32—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
- H05K3/325—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by abutting or pinching, i.e. without alloying process; mechanical auxiliary parts therefor
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R12/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
- H01R12/50—Fixed connections
- H01R12/51—Fixed connections for rigid printed circuits or like structures
- H01R12/55—Fixed connections for rigid printed circuits or like structures characterised by the terminals
- H01R12/58—Fixed connections for rigid printed circuits or like structures characterised by the terminals terminals for insertion into holes
- H01R12/585—Terminals having a press fit or a compliant portion and a shank passing through a hole in the printed circuit board
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/10—Details of components or other objects attached to or integrated in a printed circuit board
- H05K2201/10431—Details of mounted components
- H05K2201/1059—Connections made by press-fit insertion
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/10—Details of components or other objects attached to or integrated in a printed circuit board
- H05K2201/10613—Details of electrical connections of non-printed components, e.g. special leads
- H05K2201/10742—Details of leads
- H05K2201/1075—Shape details
- H05K2201/10856—Divided leads, e.g. by slot in length direction of lead, or by branching of the lead
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/10—Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern
- H05K3/20—Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern by affixing prefabricated conductor pattern
- H05K3/202—Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern by affixing prefabricated conductor pattern using self-supporting metal foil pattern
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/30—Assembling printed circuits with electric components, e.g. with resistor
- H05K3/306—Lead-in-hole components, e.g. affixing or retention before soldering, spacing means
- H05K3/308—Adaptations of leads
Definitions
- the present invention relates to a power distributor for a motor vehicle with at least one lead frame into which contacts are pressed.
- Power distributors of this type are used in motor vehicles for distributing high currents, in particular in what are known as central electrical systems.
- Known power distributors are either designed using pure lead frame technology or in printed circuit board technology with press-in contacts.
- a pure lead frame technology results in high tool costs due to the required work steps (punching, bending, separating).
- Other disadvantages are the poor possibilities for changes, the relatively large installation space required and the relatively high weight.
- PCB technology With PCB technology, the relatively high unit price of the PCB and the limited current carrying capacity are disturbing.
- the contacts have at least one and preferably a plurality of resilient press-in zones which are connected to the lead frame without soldering.
- the power distributor according to the invention thus combines the advantageous features of both of the aforementioned technologies in that a lead frame with a high current carrying capacity is used, which, however, does not require bent contacts and can therefore be designed like a printed circuit board, the necessary contacts also being in the form of stamped parts.
- These contacts are particularly advantageously designed as press-in contacts which are connected to the lead frame by means of spring-elastic press-in zones. Depending on the intended electrical load, these contacts can have several press-in zones, since this can further improve the mechanical and electrical connection to the lead frame.
- FIGS. 1 to 4 Various production stages of a power distributor are shown in FIGS. 1 to 4.
- FIGS. 5 and 6 each show the connection of a press-in contact with a lead frame in a power distributor according to the invention.
- FIG. 1 shows a lead frame (1) consisting of several interconnect sections (2) connected by connecting webs (4), which are punched out of a single rectangular sheet metal.
- the punching process also creates a number of holes (3), in particular in the end regions of the respective conductor track sections (2).
- the conductor track sections are extrusion-coated with plastic, in particular in the area of the separating joints, as shown in FIG. Excluded from the plastic coating (6) are, in particular, those connecting webs (4) which are not intended for the electrical but only for the provisional mechanical connection of conductor track sections.
- the schematic representation of FIG. 3 shows the lead frame (1) after a further production step, in which within the clearance areas (10) excluded from the plastic encapsulation (6) the webs connecting the conductor track sections have been punched out in order to be electrically separated from one another on the lead frame (1) Creating areas. These conductor track sections (2) are thereby electrically separated from one another and are now only mechanically connected to one another via the plastic coating (6).
- contacts (7) with spring-elastic press-in zones are pressed into the holes in the conductor track sections (2).
- a punched grid (1) equipped in this way is shown in FIG. 4.
- FIG. 5 shows an exemplary embodiment of a press-in contact (7) as a knife contact.
- This has in its upper section a clamping area (9) for the production of electrical and mechanical connections, and in its lower section two resilient press-in zones (8) which are pressed into pre-punched holes (3) in the lead frame (1) and held by them without soldering become.
- the press-in contact (7) can also have one or more than two press-in zones (8) which can be pressed into a corresponding number of holes (3) in the lead frame (1).
- the press-in contact (7) can be inserted into the holes (3) of the conductor track sections (2) both from the top and from the bottom.
- FIG. 6 shows a variant of the contact (7) inserted into the lead frame (1), which is designed here as a simple flat plug. Moreover shows the figure 6 that the contact (7) can be easily inserted from the opposite side into the lead frame (1).
Landscapes
- Engineering & Computer Science (AREA)
- Metallurgy (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Multi-Conductor Connections (AREA)
- Coupling Device And Connection With Printed Circuit (AREA)
Abstract
L'invention concerne un distributeur de puissance destiné à un véhicule, comportant au moins une grille estampée dans laquelle des contacts sont estampés. Lesdits contacts présentent au moins une, de préférence plusieurs, zones d'estampage élastiques connectées sans soudure à la grille estampée.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE200410006575 DE102004006575A1 (de) | 2004-02-11 | 2004-02-11 | Leistungsverteiler für ein Kraftfahrzeug |
DE102004006575.6 | 2004-02-11 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2005078867A1 true WO2005078867A1 (fr) | 2005-08-25 |
Family
ID=34813237
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/EP2005/001287 WO2005078867A1 (fr) | 2004-02-11 | 2005-02-09 | Distributeur de puissance destine a un vehicule |
Country Status (2)
Country | Link |
---|---|
DE (1) | DE102004006575A1 (fr) |
WO (1) | WO2005078867A1 (fr) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2014033115A3 (fr) * | 2012-08-30 | 2014-04-17 | Valeo Systemes Thermiques | Dispositif de chauffage électrique de fluide pour véhicule automobile |
CN104813541A (zh) * | 2012-07-05 | 2015-07-29 | 开开特股份公司 | 用于将电部件与部件支撑件连接的方法和装置 |
EP3016208A1 (fr) * | 2015-08-24 | 2016-05-04 | Continental Teves AG & Co. oHG | Agencement de contact et contact de raccordement |
WO2017153029A1 (fr) * | 2016-03-05 | 2017-09-14 | Wabco Gmbh | Circuit de commutation d'une unité de commande électronique |
EP2635097B1 (fr) * | 2012-02-28 | 2021-07-07 | Electrolux Home Products Corporation N.V. | Circuit électrique et/ou électronique incluant une carte de circuit imprimé, une carte de circuit séparée et un connecteur d'alimentation |
Families Citing this family (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102006000958B4 (de) | 2006-01-07 | 2021-08-12 | Kostal Automobil Elektrik Gmbh & Co. Kg | Elektrisches Gerät |
DE102006006846B3 (de) * | 2006-02-15 | 2007-08-30 | Tyco Electronics Amp Gmbh | Elektrischer Leistungsverteiler und elektrisches Stanzgitter dafür |
DE102007006923A1 (de) * | 2007-02-05 | 2008-08-07 | Würth Elektronik GmbH & Co. KG | Schraubkontaktierung für Automaten |
DE202009009933U1 (de) | 2009-07-22 | 2009-10-01 | Sorig, Ludger | Einpresskontakt in einem Stanzgitter |
DE202011110690U1 (de) | 2011-05-06 | 2015-08-03 | Andreas Veigel | Elektrisches Kontaktelement |
US20140141661A1 (en) | 2011-05-06 | 2014-05-22 | Andreas Veigel | Electrical contact element |
DE102011082140B4 (de) * | 2011-09-05 | 2024-09-19 | Kiekert Aktiengesellschaft | Schloss für ein Kraftfahrzeug |
EP2579393A1 (fr) * | 2011-10-06 | 2013-04-10 | Tyco Electronics Belgium EC BVBA | Ensemble formant connexion électrique |
DE102012216790A1 (de) * | 2012-09-19 | 2014-03-20 | Robert Bosch Gmbh | Kontaktanordnung für einen mehrlagigen Schaltungsträger und Verfahren zum Kontaktieren eines mehrlagigen Schaltungsträgers |
DE102013111963A1 (de) | 2012-11-14 | 2014-05-15 | Walter Söhner GmbH & Co. KG | Plattenelement mit Tiefziehbohrung für Einpresskontakte |
FR3045236B1 (fr) * | 2015-12-11 | 2018-01-19 | Sonceboz Automotive Sa | Moteur electrique |
DE102018214692A1 (de) * | 2018-08-03 | 2020-02-06 | Continental Teves Ag & Co. Ohg | Elektrische Steckverbindung |
DE202021105051U1 (de) | 2021-08-04 | 2021-09-27 | Interplex NAS Electronics GmbH | Kontaktierungsanordnung |
DE102021120307B4 (de) | 2021-08-04 | 2023-11-16 | Interplex NAS Electronics GmbH | Kontaktierungsanordnung |
DE102023202707B3 (de) | 2023-03-24 | 2024-07-11 | Zf Friedrichshafen Ag | Kontaktvorrichtung, Leiterplattenvorrichtung und Verfahren zum Herstellen von Kontaktvorrichtungen sowie Stromrichter, elektrischer Achsantrieb und Kraftfahrzeug |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0887884A2 (fr) * | 1997-05-28 | 1998-12-30 | Harness System Technologies Research, Ltd. | Structure de barres conductrices |
EP1168513A1 (fr) * | 2000-06-28 | 2002-01-02 | Autonetworks Technologies, Ltd. | Structure de connexion pour circuit imprimé et méthode de connexion d'un circuit imprimé |
US6488551B1 (en) * | 2000-08-17 | 2002-12-03 | Yazaki North America | Press-fit junction box terminal |
EP1372220A1 (fr) * | 2002-06-12 | 2003-12-17 | Sumitomo Wiring Systems, Ltd. | Organe de contact à un circuit imprimé |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3928751A1 (de) * | 1988-08-30 | 1990-03-22 | Yazaki Corp | Elektrischer anschlusskasten |
DE3943261C2 (de) * | 1989-12-29 | 1994-11-24 | Stocko Metallwarenfab Henkels | Elektrische Schaltung |
DE19535490A1 (de) * | 1995-09-23 | 1997-03-27 | Bosch Gmbh Robert | Schaltungsplatine sowie Verfahren zum Herstellen einer Schaltungsplatine |
DE19713008C1 (de) * | 1997-03-27 | 1998-06-04 | Neumann Henneberg Wolf | Zentralelektrik für ein Kraftfahrzeug und Verfahren zu ihrer Herstellung |
DE19823945A1 (de) * | 1998-05-28 | 1999-12-02 | Siemens Ag | Verfahren zur Herstellung eines Bauteileträgers |
DE29816256U1 (de) * | 1998-09-10 | 1998-11-05 | Hella Kg Hueck & Co, 59557 Lippstadt | Fahrzeugsignalleuchte |
DE10149574C2 (de) * | 2001-10-08 | 2003-10-09 | Wolf Neumann-Henneberg | Stanzgitter mit einem Messeraufnahmekontakt |
-
2004
- 2004-02-11 DE DE200410006575 patent/DE102004006575A1/de not_active Withdrawn
-
2005
- 2005-02-09 WO PCT/EP2005/001287 patent/WO2005078867A1/fr active Application Filing
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0887884A2 (fr) * | 1997-05-28 | 1998-12-30 | Harness System Technologies Research, Ltd. | Structure de barres conductrices |
EP1168513A1 (fr) * | 2000-06-28 | 2002-01-02 | Autonetworks Technologies, Ltd. | Structure de connexion pour circuit imprimé et méthode de connexion d'un circuit imprimé |
US6488551B1 (en) * | 2000-08-17 | 2002-12-03 | Yazaki North America | Press-fit junction box terminal |
EP1372220A1 (fr) * | 2002-06-12 | 2003-12-17 | Sumitomo Wiring Systems, Ltd. | Organe de contact à un circuit imprimé |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2635097B1 (fr) * | 2012-02-28 | 2021-07-07 | Electrolux Home Products Corporation N.V. | Circuit électrique et/ou électronique incluant une carte de circuit imprimé, une carte de circuit séparée et un connecteur d'alimentation |
CN104813541A (zh) * | 2012-07-05 | 2015-07-29 | 开开特股份公司 | 用于将电部件与部件支撑件连接的方法和装置 |
CN104813541B (zh) * | 2012-07-05 | 2018-01-05 | 开开特股份公司 | 用于将电部件与部件支撑件连接的方法和装置 |
WO2014033115A3 (fr) * | 2012-08-30 | 2014-04-17 | Valeo Systemes Thermiques | Dispositif de chauffage électrique de fluide pour véhicule automobile |
EP3016208A1 (fr) * | 2015-08-24 | 2016-05-04 | Continental Teves AG & Co. oHG | Agencement de contact et contact de raccordement |
WO2017153029A1 (fr) * | 2016-03-05 | 2017-09-14 | Wabco Gmbh | Circuit de commutation d'une unité de commande électronique |
CN108702841A (zh) * | 2016-03-05 | 2018-10-23 | 威伯科欧洲有限责任公司 | 电子控制单元的电路 |
Also Published As
Publication number | Publication date |
---|---|
DE102004006575A1 (de) | 2005-09-01 |
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