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WO2004038124A1 - External covering body for construction and equipment for manufacturing the body - Google Patents

External covering body for construction and equipment for manufacturing the body Download PDF

Info

Publication number
WO2004038124A1
WO2004038124A1 PCT/JP2003/013509 JP0313509W WO2004038124A1 WO 2004038124 A1 WO2004038124 A1 WO 2004038124A1 JP 0313509 W JP0313509 W JP 0313509W WO 2004038124 A1 WO2004038124 A1 WO 2004038124A1
Authority
WO
WIPO (PCT)
Prior art keywords
overlapped
construction
plate
resin
resin welding
Prior art date
Application number
PCT/JP2003/013509
Other languages
French (fr)
Japanese (ja)
Inventor
Tadashi Fukuhara
Keiichi Kazama
Toru Sato
Masaaki Onishi
Atsuya Hatanaka
Masahiro Washio
Original Assignee
Sanko Metal Industrial Co., Ltd.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from JP2002310335A external-priority patent/JP4236902B2/en
Priority claimed from JP2003168511A external-priority patent/JP4280115B2/en
Application filed by Sanko Metal Industrial Co., Ltd. filed Critical Sanko Metal Industrial Co., Ltd.
Priority to CA002503497A priority Critical patent/CA2503497A1/en
Priority to US10/532,342 priority patent/US20060156669A1/en
Priority to AU2003277512A priority patent/AU2003277512A1/en
Publication of WO2004038124A1 publication Critical patent/WO2004038124A1/en

Links

Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04DROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D3/00Roof covering by making use of flat or curved slabs or stiff sheets
    • E04D3/35Roofing slabs or stiff sheets comprising two or more layers, e.g. for insulation
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04DROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D15/00Apparatus or tools for roof working
    • E04D15/07Apparatus or tools for roof working for handling roofing or sealing material in bulk form
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04DROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D15/00Apparatus or tools for roof working
    • E04D15/04Apparatus or tools for roof working for roof coverings comprising slabs, sheets or flexible material
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04DROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D3/00Roof covering by making use of flat or curved slabs or stiff sheets
    • E04D3/24Roof covering by making use of flat or curved slabs or stiff sheets with special cross-section, e.g. with corrugations on both sides, with ribs, flanges, or the like
    • E04D3/30Roof covering by making use of flat or curved slabs or stiff sheets with special cross-section, e.g. with corrugations on both sides, with ribs, flanges, or the like of metal
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04DROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D3/00Roof covering by making use of flat or curved slabs or stiff sheets
    • E04D3/36Connecting; Fastening
    • E04D3/361Connecting; Fastening by specially-profiled marginal portions of the slabs or sheets
    • E04D3/363Connecting; Fastening by specially-profiled marginal portions of the slabs or sheets with snap action
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04DROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D3/00Roof covering by making use of flat or curved slabs or stiff sheets
    • E04D3/36Connecting; Fastening
    • E04D3/369Connecting; Fastening by welding of the marginal portions of adjacent slabs or sheets also by soldering, glueing
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04DROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D3/00Roof covering by making use of flat or curved slabs or stiff sheets
    • E04D3/38Devices for sealing spaces or joints between roof-covering elements
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04DROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D3/00Roof covering by making use of flat or curved slabs or stiff sheets
    • E04D3/40Slabs or sheets locally modified for auxiliary purposes, e.g. for resting on walls, for serving as guttering; Elements for particular purposes, e.g. ridge elements, specially designed for use in conjunction with slabs or sheets

Definitions

  • the present invention relates to an enclosure such as a roof or a wall constructed of an architectural plate in which a synthetic resin film is coated on a surface of a thin metal plate, and for a connection portion between the architectural plates or a member of a gutter member. It relates to a construction enclosure that has good waterproofness and watertightness at the place of installation, and has extremely good workability and finish, and is waterproof regardless of the skill level of workers.
  • the present invention relates to a construction envelope capable of achieving extremely good watertightness and a manufacturing apparatus therefor.
  • connections of the roof have often been immersed in water, causing problems such as leakage of suga. Furthermore, with the spread of green roofs in recent years, there are cases where water is immersed in the joints of roofs for plant cultivation, and even higher watertightness is required. Further, a patent document (Japanese Unexamined Patent Application Publication No. 7-150703) exists as an example of a connection structure between roofing sheet materials. In this method, connecting bent portions are formed at both ends in the width direction of the flat plate material, and the bent portions are connected in a bent shape.
  • resin welding may be used in recent years.
  • resin welding is a process in which hot air is blown to the joints at the time of work to heat the joints to a high temperature and melt the resin welding material. Therefore, the resin welding material is melted by high temperature While working to fill the joints with resin welding material, the resulting high temperature caused local thermal distortion in the high-temperature area.
  • the deformation of the architectural plate due to the thermal strain makes the finish poor, and the resin welded material does not finish well, resulting in a remarkable deterioration in appearance.
  • the resin welding material cannot adapt to the surface of the metal roof, and good resin welding cannot be performed.
  • this resin welding means welding is performed by blowing hot air to the connecting portion, heating the portion to a high temperature, and extruding the resin welding material while melting it.
  • a device for feeding the resin welding material and a hot air generator for heating the vicinity of the welded portion to a high temperature are provided.
  • the speed at which the welding machine is moved and the amount of the resin welding material to be sent out are always properly performed, thereby greatly affecting the finish of the resin welding. Therefore, resin welding requires a certain level of skilled construction technology, and the quality of the finish is determined by the skill of the worker.
  • a skilled worker can finish resin welding in an extremely orderly manner, but an unskilled worker may have uneven filling of resin welding, or a hot air blower may hit the surroundings more than necessary. And the resin layer coated on the roofing sheet material melts, and the metal surface appears, and does not serve as a protective film, or resin welding is performed well around the welded part Temperature cannot be reached, and sufficient and reliable resin welding cannot be performed.
  • an object of the present invention is to provide a waterproof and watertight connection portion between building plates. To improve the weldability by using a coated steel sheet of the same composition as the welding material, and to improve the weldability, and to improve the weldability around the joints regardless of the skill level of the workers. It is an object of the present invention to set an appropriate temperature, fill an appropriate amount of a resin welding material into a joint portion, and perform an extremely good finished resin welding.
  • a metal thin plate portion and a synthetic resin film are formed in a layered form, and a main plate; a portion to be polymerized formed on one end side in a width direction of the main plate; A plurality of building plates are formed on the other end side in the width direction and formed of a overlapped portion that can be overlapped with the overlapped portion and a fixed portion that is formed substantially flat from the outer end of the overlapped portion.
  • a part of the main plate near the overlapping portion of the other building plate is placed on the fixing portion of the adjacent one of the building plates, and the overlapping portion is overlapped on the portion to be overlapped, and
  • the adjacent building boards can be polymerized.
  • the main part of the architectural board whose bent edge is adjacent can be supported from the back side in a state where the part and the overlap part are overlapped, and the fixed part contacts the head part etc. of the fixing tool that fixes the fixed part to the base part Therefore, a stable connection structure between adjacent building plates can be achieved.
  • the fitted portion is formed with a fitting portion
  • the overlapping portion is formed with a fitting portion at a position corresponding to the fitted portion.
  • the synthetic resin film is fused through the resin welding material.
  • the synthetic resin film is a constructional envelope mainly composed of a thermoplastic resin, so that the resin welding material and the synthetic resin film can be fused together. It is performed well, and the finish is extremely clean, good, and durable as a waterproof seal.
  • the thin metal plate portion and the synthetic resin film are configured in a layered manner, and the main plate; a portion to be overlapped formed on one end side in the width direction of the main plate; and the other end side in the width direction of the main plate.
  • a plurality of architectural plates are formed side by side, and each of the architectural plates is composed of a superposed portion that can be superposed on the superposed portion and a fixed portion that is formed substantially flat from the outer end of the superposed portion.
  • a bogie portion provided with a traveling portion that is rotated by a driving portion, a welding material feeding device that sends out a molten resin welding material, and the adjoining building plate
  • a hot-air device that heats the joints (connecting parts) and a manufacturing device for the construction enclosure that includes a resin welding machine part, the joints (joining parts) between adjacent building plates , Regardless of the skill of the worker
  • The can be a very good finish, thus can the connection points to one having a more reliable water-tightness and airtightness.
  • the bogie unit may be provided with an apparatus for manufacturing an outer enclosure for construction, which is provided with a connection roll unit including a tightening roll and a support roll for tightening a connection point of an adjacent building plate.
  • a connection roll unit including a tightening roll and a support roll for tightening a connection point of an adjacent building plate.
  • the bogie unit is provided with a guide wheel mounted on a top of a connecting portion of a building plate adjacent in the front-rear direction, thereby providing an apparatus for manufacturing a construction enclosure,
  • the manufacturing apparatus B according to the present invention moves accurately along the connecting portion (connecting portion) of the adjacent building plate, and the molten resin welding material can be filled more accurately and with a good finish.
  • the resin welding machine section is a construction envelope manufacturing apparatus which can be freely set at an appropriate position along a vertical direction with respect to a bogie section. It is possible to efficiently set up the work of performing resin welding in the manufacturing apparatus.
  • the welding material feeding device of the resin welding machine portion is provided with a sending nozzle for sending the resin welding material to a connecting portion (connecting portion) of the adjacent building plate.
  • the nozzle is provided with a manufacturing device for a construction enclosure in which a molding surface is formed, so that the surface of the resin weld can be made orderly.
  • the surface of the resin welding material is made to be multi-faceted, and particularly toward the lower part of the connecting part (connecting part), by employing the manufacturing apparatus of the construction enclosure in which the molding surface is substantially multi-faceted. Accordingly, it is possible to make the structure gradually thicker, and the connection strength at the connection portion (connection portion) can be further improved. Further, in the present invention, there is provided an apparatus for manufacturing a construction outer enclosure, wherein a pressing portion for pressing a main plate near a connection point of an adjacent building plate is attached to a delivery portion of the welding material feeding device.
  • connection point (connection portion) of the adjacent building plate it is possible to press the main plate near the connection point of the adjacent building plate by the pressing portion, and it is possible to stabilize the vicinity of the connection point (connection portion) of the adjacent building plate during resin welding work. It is possible to make the connection point (connection part) of the adjacent building plates less likely to be displaced in the vertical direction, and it is possible to perform resin welding of an extremely good finish.
  • the traveling wheels of the traveling portion include a front wheel portion and a rear wheel portion, and the front wheel portion and the rear wheel portion are both driven by the driving unit to rotate around the construction.
  • the production equipment can be used to make resin welding a good finish.
  • Fig. 1A is a perspective view of an essential part of an outer enclosure constructed with the first type of building plate of the present invention
  • Fig. 1B is an enlarged longitudinal section at a connecting portion of the adjacent first type of building plate.
  • Front view, Fig. 2A is a schematic cross-sectional view of the first type of building plate
  • Fig. 2B is an enlarged view of Fig. 2A
  • Fig. 2C is an enlarged view of the mouth of Fig. 2A
  • Fig. 2A is an enlarged view of section C in Fig. 2A
  • Fig. 2E is a process diagram in which a part of the main plate near the overlapping part of the other building plate is placed on the fixed part of one adjacent building plate
  • Fig. 2E is a process diagram in which a part of the main plate near the overlapping part of the other building plate is placed on the fixed part of one adjacent building plate
  • Fig. 2E is a process diagram in which a part of the main plate
  • FIG. 3A is a perspective view showing a state where resin welding is performed by a traveling type resin welding machine
  • Fig. 3B is an enlarged view of a main part showing a state where resin welding is performed by a traveling type resin welding machine
  • Fig. 3C is an adjacent state.
  • FIG. 4A is an enlarged cross-sectional view of a connection portion of the second type of building plate of the present invention
  • FIG. 4B is an enlarged cross-sectional view of a portion to be overlapped of the second type of building plate
  • Fig. 4C is an enlarged cross-sectional view of the overlapping portion of the second type of building plate
  • FIG. 5A is an enlarged cross-sectional view of the connection portion of the third type of building plate of the present invention
  • Fig. 5B is the third type of the building plate
  • Fig. 5C is an enlarged cross-sectional view of the overlapping portion of the third type of building plate
  • Fig. 6A is an enlarged cross-sectional view of the overlapping portion of the fourth type of building plate of the present invention
  • Fig. 6B is an enlarged sectional view of the overlapped portion of the fourth type of building plate and the suspension
  • Fig. 6C is an enlarged sectional view of the fourth type of building plate
  • Fig. 7A is an enlarged sectional view of the overlapping portion of the fourth type of building plate.
  • FIG. 2B is a perspective view of a part of the construction enclosure of the present invention in which a first type of gutter is attached
  • FIG. B is a perspective view of the construction enclosure with the gutter attached.
  • Section omitted Figure 8A is a plan view of the main part showing the gutter material mounting structure and resin welding points at the eaves
  • Figure 8B is a perspective view showing the longitudinal eaves tip of the building plate
  • Figure 8C Fig. 8 is a longitudinal sectional side view of a main part of the construction enclosure of the present invention in which a second type of gutter is mounted
  • Fig. 8D is a perspective view of the second type of gutter
  • Fig. 9A is a traveling tree.
  • Fig. 9B is a side view of the traveling resin welding machine
  • FIG. 1 OA is the resin welding machine section of the traveling resin welding machine in a substantially vertical and upward position.
  • Fig. 10B is a perspective view from below of the traveling resin welding machine
  • Fig. 11A is a front view of the traveling resin welding machine
  • Fig. 11B is traveling resin welding.
  • Fig. 12A is a perspective view of the main part of the resin welding machine
  • Fig. 12B is a side view of the main part with the pressing part attached to the resin welding machine
  • Fig. 13A is resin welding.
  • Fig. 13B is a plan view of the resin welding machine and the pressing part
  • Fig. 14A is a perspective view of the main part of a resin welding machine with a molding surface of an arcuate shape.
  • FIG. 14B is a vertical cross-sectional front view showing the working state of the type in which the forming surface is an arc-shaped surface
  • FIG. 15A is a bottom view of the bogie
  • FIG. 15B is an enlarged view of a portion of FIG. 15A
  • FIG. 5C is an action diagram showing a state in which the overlapped portion and the overlapped portion are tightened by the tightening roll and the support roll.
  • Raw materials are those sheet metal portions m, the synthetic resin film m 2 was coated.
  • the raw material is formed into a building plate A such as a roof plate material or a wall plate material by a roll forming machine. Construction enclosures can be constructed as various building structures.
  • the thin metal plate portion m As a specific example of the thin metal plate portion m, a long strip in the longitudinal direction is used, and a steel material such as a plating steel plate, a color steel plate, stainless steel, or a non-ferrous metal such as an aluminum material or a titanium material is used.
  • the thin metal plate portion m is thick enough to be formed by a roll forming machine, and the thickness of the thin metal plate portion m is about 0.3 mm to about 1.5 mm, more preferably. Is about 0.5 mm to about 1 mm.
  • the synthetic resin film m 2 may be an appropriate type of synthetic resin, but is preferably a material that can be fused (also referred to as welding) with a resin welding material 8 described below. Furthermore, sometimes the synthetic resin film m 2 as a main component a thermoplastic resin. Specifically, it is made of a synthetic resin mainly composed of a resin having thermoplasticity such as vinyl chloride resin-olefin thermoplastic elastomer. The thickness of the synthetic resin film m 2 is in the range of about 0.1 mm to about 1 mm, preferably in the range of about 0.2 111 111 to about 0.5 mm, and more preferably about 0.25 mm. mm.
  • the synthetic resin film m 2 is suitably those durable.
  • the setting of the melting temperature varies depending on the material, but it is preferable to set the melting temperature so as to adapt to the use conditions of the building plate A.
  • the building sheet A under the above conditions includes a vinyl chloride steel sheet (commonly called “PVC steel sheet”).
  • the synthetic resin film m 2 is an excellent material in weather resistance stronger against ultraviolet or contaminated air, ⁇ one break, swelling or those cracks is hardly nature occur preferable.
  • As a preferable material that satisfies the above conditions there is an olefin-based thermoplastic elastomer containing ethylene propylene as a main component.
  • the components constituting the synthetic resin film m 2 it is preferably composed of a compound containing no halogen. That is, be one obtained by eliminating the chlorine chemicals from the components that constitute the synthetic resin film m 2, it is preferable not to have been formed by an organic chlorine compound in the original. Yotsute thereto, the synthetic resin film m 2 can be incinerated, without generating a dioxin, environment, those that do not adversely harm to the organism.
  • the synthetic resin film m 2 is melted by blowing hot air at about 500 ° C., and after being heated, pressed, the synthetic resin films m 2 can be fused together. Also The same resin as the film is melted by heating vessel fusion (welding) the resin weld material 8 be pressed out spreading on the synthetic resin film m 2 is also performed satisfactorily.
  • the resin welding material 8 may be a material having thermoplasticity, but the synthetic resin film m
  • the architectural plate A constitutes a roof, a wall, and the like, and there are a plurality of types, and each type has a basic shape of a main plate 1, a portion to be polymerized 2, a portion to be polymerized 3, and a fixed portion 4
  • the architectural plate A is formed so that the synthetic resin film m 2 is on the surface side of the main plate 1, the portion to be polymerized 2, the polymerized portion 3, and the fixing portion 4.
  • a first type building plate A is formed with a portion 2 to be overlapped on one end side in the width direction of a flat main plate 1.
  • the to-be-polymerized portion 2 is a portion formed so as to rise upward as viewed from the main plate 1 and to have a cross-sectional shape substantially folded like a hairpin.
  • the rising portion on the main plate 1 side of the overlapped portion 2 is the inner piece 2a, and the rising portion outside the overlapped portion 2 is the outer piece 2b.
  • a bent portion between the main plate 1 and the inner surface 2a of the portion to be overlapped 2 is a corner K.
  • the corner portion K is a portion where resin welding described later is performed together with the overlapping portion 3 or a portion where the resin welding portion is close.
  • a fixing portion 4 is formed outward from the lower end of the outer piece b of the overlapped portion 2 toward the outside in the width direction of the building plate A.
  • the portion where the fixing portion 4 and the outer piece 2b are continuous is located below or below the main plate 1. That is, the fixing portion 4 has a slight step from the main plate 1.
  • the fixing portion 4 is a horizontal flat surface substantially parallel to the main plate 1.
  • the width direction of the fixing portion 4 (equal to the width direction of the building plate A) is extremely smaller than the width direction dimension of the main plate 1.
  • the dimension of the building plate A in the width direction is about 3 to 6 meters, and it is sufficient that the width of the fixing part 4 does not exceed approximately 30 mm. It may be set.
  • the fixing part 4 serves to fix the building plate A to the base part 5 via the fixing tool 12.
  • a bent edge 4 a that is folded upward (toward the front side) of the fixed portion 4 is formed. More specifically, a continuous portion of the fixed portion 4 and the bent edge 4a is formed to have a substantially C-shaped or inverted C-shaped cross section.
  • the overlapped portion 3 is formed on the other end in the width direction of the main plate 1, that is, on the opposite side to the side on which the overlapped portion 2 is formed.
  • the overlapping portion 3 is formed with an inner piece 3a rising from the other end of the main plate 1 in the width direction, and an outer piece 3b formed outward from the upper end of the inner piece 3.
  • a continuous portion of the inner piece 3a and the outer piece 3b has a substantially arc-shaped cross section or an arch shape, and the upper portions of the inner piece 3a and the outer piece 3b are smoothly connected to each other.
  • the overlapped portion 3 overlaps the overlapped portion 2 of the other adjacent building plate A.
  • the overlapped portion 2 is formed with a fitted portion 2c, and the overlapped portion 3 is formed with a fitting portion 3c. Then, in the building plates A, A, ... arranged side by side, a part of the main plate 1 close to the overlapping portion 3 of the other building plate A is placed on the overlapped portion 2 of the adjacent building plate A.
  • the fitted portion 2c and the fitted portion 3c are fitted and fixed at the same time, and the overlapped portion 3 is superimposed on the overlapped portion 2.
  • the fitted portion 2 c is formed so as to be recessed in the inner piece 2 a of the overlapped portion 2.
  • the inner piece 2a is bent from the upper side of the inner piece 2a to the main plate 1 side in a substantially "C" -shaped cross-section, and further, the inner piece 2 is bent from the lower end of the "-"-shaped bend. a is inclined and continues to the main plate 1 side.
  • the fitted portion 2c is a lower end portion of the "C” shape.
  • the fitting portion 3c is formed on the outer piece 3b, and a pointed portion of a portion that is bent at the lower end position of the outer piece 3b toward the main plate 1 in a substantially "C” shape is formed. It becomes.
  • the shape of the outer piece 3b from the outer piece 3b to the fitting portion 3c is inclined outward and downward. Then, in the adjacent building boards A, A, when the overlapped portion 3 overlaps the overlapped portion 2, the fitted portion 2c and the fitting portion 3c can be fitted together at the same time. It has become.
  • a plurality of the building plates A are arranged side by side in the width direction.
  • the fixing portion 4 of the adjacent one of the building plates A is fixed to the base portion 5 via a fixing tool 12 such as a screw.
  • the overlapping portion 3 of the other building board A is superimposed on the overlapping portion 2.
  • the main plate 1 in the vicinity of the overlapping portion 3 is placed on the fixed portion 4 continuously formed on the portion 2 to be overlapped.
  • the back surface of the main plate 1 of the building plate A adjacent to the top portion of the bent edge 4 a contacts. Will be.
  • FIG. 1B it is possible to prevent the head of the fixing tool 12 such as a screw fixing the fixing part 4 to the base part 5 from coming into contact with the main plate 1.
  • deformation of the main plate 1 due to snow can be prevented.
  • the resin extends over the corner K, which is the corner of the overlapped portion 2 of the adjacent building plate A on one side, the main plate 1 in the vicinity thereof, and the lower portion (lower end T) of the outer piece 3 b of the overlapped portion 3.
  • Welding is performed.
  • a synthetic resin film m 2 corners K point of the polymerization unit 2, and a synthetic resin film m 2 at the lower end T portion of the outer piece 3 b of the overlapping portion 3 via the resin weld material 8 It is fused (welded) by performing resin welding.
  • the hot air hits the corner K and the lower end T around the periphery thereof.
  • a traveling resin welding machine B is used for the resin welding work.
  • the traveling type resin welding machine B moves by wheels, and a traveling motor is mounted on a vehicle body.
  • a welding material feeding device 10 and a hot air device 11 are mounted on the vehicle body. Hot air is blown from the injection nozzle 1 1a of the hot air device 11 to the overlapped portion 2 and the overlapping portion 3 at the overlapped portion 2 and the resin welding material 8 is filled from the welding material feeder 10 while the portion is heated to a high temperature. It is something to do.
  • FIG. 3A the traveling type resin welding machine B moves by wheels, and a traveling motor is mounted on a vehicle body.
  • a welding material feeding device 10 and a hot air device 11 are mounted on the vehicle body. Hot air is blown from the injection nozzle 1 1a of the hot air device 11 to the overlapped portion 2 and the overlapping portion 3 at the overlapped portion 2 and the resin welding material 8 is filled from the welding material feeder 10 while the portion is heated to a high temperature. It is something to do.
  • the hot air of the injection nozzle 11 a was caused to hit the corner K of the portion to be polymerized 2 and the lower end T of the overlapped portion 3, and the melted resin welding material 8 was located at the corner K. And can be filled at the lower end T.
  • the resin weld material 8 by the fusing each of the synthetic resin film m 2 of the polymer portion 2 and the overlapping portion 3, a resin weld material 8 and the synthetic resin film m 2 is solidified integrally,
  • the overlapped portion between the overlapped portion 2 and the overlapped portion 3 can have a waterproof structure.
  • This resin welding does not necessarily require hot air blowing, but it is desirable to perform some kind of preheating in order to improve welding performance and welding quality.
  • a hand-held resin welding machine may be used instead of the traveling resin welding machine B.
  • the hand-held resin welding machine is of a handy type that enables workers to carry out resin welding while holding it in their hands.
  • the welding material feeder 10 and the hot air device 11 are almost integrated. Have been.
  • the gutter material 6 is composed of a gutter body 6a and a mounting portion 6b.
  • the gutter material 6 is formed from a raw material, which is formed by forming a thin metal plate portion m 2 and a synthetic resin film m 2 in a layered manner, similarly to the building plate A.
  • the gutter body 6a has a substantially square cross section, and a mounting portion 6b is formed from the upper end of the side.
  • the mounting portion 6b has a substantially horizontal bent piece formed at the upper end of the mounting portion 6b at the upper end of one of the side plates in the width direction so as to project outward in the width direction. It is.
  • a droop-shaped portion 1a is formed at a part of the eaves at one end side in the longitudinal direction of the building plate A so as to be substantially orthogonal to the longitudinal direction of the main plate 1, as shown in FIGS. ing.
  • the hanging portion 1 a is formed by bending downward at the eave tip in the longitudinal direction of the main plate 1, and is substantially perpendicular to the main plate 1.
  • the hanging portion 1a may be provided at substantially right angles inside and outside (near) the main plate 1, and may not necessarily be exactly right angles.
  • a welding base material 7 is provided at the connection point between the eaves side of the architectural plate A and the gutter material 6, a welding base material 7 is provided.
  • the welding base material 7 in the construction plate A the same way, which metal sheet section m, and the synthetic resin film m 2 was formed from the raw materials and layered, plate architectural as described below Resin welding between the eaves of A and the gutter material 6 is facilitated.
  • the raw material of the welding base material 7, may be not be formed necessarily sheet metal section m, and a synthetic resin film m 2.
  • the base material for welding 7 has a substantially stepped cross-sectional shape as shown in FIGS. 7A and 7B. Specifically, it is formed in two steps, and is formed by appropriately bending a metal plate material.
  • the welding base material 7 is a member that is elongated in the longitudinal direction, and is disposed so as to be perpendicular to the longitudinal direction of the building plate A. Then, in a section orthogonal to the longitudinal direction of the base material for welding 7, as shown in FIGS. 7A and 7B, the mounting portion 6 b of the gutter material 6 is disposed on the horizontal plane 7 ai at the central corner 7 a. Sa Is, in the vertical plane 7 a 2 hanging shaped portion 1 a of the building board A abuts.
  • a resin welding, resin welding material 8 that also fused to the synthetic resin film m 2 of the welding base material 7, a hanging-shaped portion 1 a of the building board A, the mounting portion of the trough member 6 6b and the base material for welding 7 are fixed by fusion. Further, at the connection point between the overlapped portions 2 and 3 of the adjacent building plates A and A at the eaves location, as shown in FIG. It is also fused (welded) with the resin welding material 8 to the polymerization site.
  • the resin welding material 8 can be water-tightly closed by fusing (welding) the resin welding material 8 at the opening between the overlapped portion 2 and the overlapped portion 3 at the eaves. is there.
  • the corner portion K and the lower end T are fused (welded) to the resin welding material 8 at the corner portion K and the lower end T side.
  • the distal end portion is sufficiently covered with the resin welding material 8, and the resin welding material 8 is fused (welded) to the opposite side of the corner K and the lower end T and around the eaves.
  • the waterproofness at the connection point between the overlapped portion 2 and the overlapped portion 3 can be ensured.
  • the drooping portion 1a and the mounting portion 6b are fused (welded) via the resin welding material 8.
  • the upper end face 7b above the corner 7a of the base material 7 for welding is placed on the upper surface of the base part 5, and the lower end face 7c below the corner 7a is the base It comes into contact with the vertical surface of part 5.
  • the gutter body 6a of the gutter material 6 may be supported by a bracket 9 fixed to the base portion 5, as shown in FIG. 7B.
  • the bracket 9 is formed of a metal strip, and includes a fixing portion 9 a for fixing to the base portion 5 and a supporting portion 9 b for supporting the gutter material 6.
  • the base part 5 is fixed to the base part 5 with a drill screw, an anchor port, or the like, and the support part 9 b is supported from the lower surface side of the gutter member 6.
  • the gutter material 6 and the base material for welding 7 are continuously formed so as to be integrated. Specifically, the place where the attachment portion 6b was formed is replaced with a base material 7 for welding.
  • the integrally formed base material for welding 7 is arranged on the base part 5 in substantially the same manner as in the first type. Then, the upper end face 7b of the upper part of the welding base material 7 is inserted between the building plate A and the base part 5, and the hanging part 1a and the welding lower part
  • the horizontal plane 7 a at the corner 7 a of the base material 7 is fused (also called welding) via the resin welding material 8.
  • Fig. 4A shows the second type of building plate A.
  • the shape of the overlapped portion 2 and the overlapped portion 3 is formed on both ends in the width direction of the main plate 1 in a substantially inverted U-shape. Further, a fixed portion 4 is continuously formed in the portion 2 to be overlapped.
  • the overlapped portion 2 has an inner piece 1a and an outer piece 2b
  • the overlapped portion 3 also has an inner piece 3a and an outer piece 3b. b is provided.
  • the fitted portion 2c is formed so as to be recessed inside the inverted U-shaped overlapped portion 2.
  • the fitting portion 3c is formed to be bent so as to be recessed in a “C” shape from the lower end of the outer piece 3b toward the inside of the overlapping portion 3 having an inverted U shape.
  • the fitting state is slightly shallower than the fitting part 2c and the fitting part 3c of the first type, and the force for pushing into the fitting operation is small. can do.
  • the fixing portion 4 is formed continuously from the lower end of the outer piece 2b of the portion 1 to be polymerized.
  • Figure 5A is the third type of building plate A.
  • the shape of the fitted portion 1c of the overlapped portion 2 and the shape of the fitted portion 3c of the overlapped portion 3 are not formed.
  • the synthetic resin films m 2 and m 2 are fused together using only the resin welding material 8 only by polymerizing the polymerized portion 3 on the polymerized portion 2.
  • this third type of building plate A also has an inner piece 2a and an outer piece 2b in the overlapped portion 2, and an inner piece 3 in the overlapped portion 3. a and the outer piece 3 b.
  • the fixing portion 4 is formed continuously from the lower end of the outer piece 2b of the portion 2 to be overlapped.
  • Figure 6A is the fourth type of building plate A. As shown in FIGS. 6B and 6C, this is composed of a building plate A and a suspension 6 ′.
  • the architectural plate A has a portion 2 to be overlapped and a portion 3 to be overlapped on both sides of the main plate 1 in the width direction. Further, the main plate 1 as described above, the synthetic resin film m 2 is to be polymerized unit 1 and the polymerization unit 3 is covered.
  • the overlapped portion 2 is formed in a vertical plate shape, and the overlapped portion 3 is composed of an inner piece 3a and an outer piece 3b, and a substantially U-shaped cross section is formed by the inner piece 3a and the outer piece 3b. It is formed in a shape.
  • the suspender 6 ′ includes a fixed base 6 a ′ and a holding portion 6 b ′, and the holding portion 6 b ′ is formed in a substantially inverted U-shaped cross section. I have. Then, the overlapped portion 2 of the building plate A is fixed by the holding portion 6 b ′ of the hangers 6 ′, and the fixing base portions 6 a, of the hangers 6, are provided with through holes 6 a, ′.
  • the fixing tool 12 such as a screw is penetrated through the through-holes 6a, 6 'and is fixed to the base portion 5. Then, the superposed portion 3 is superposed on the superposed portion 2, and resin welding is performed over the main plate 1 near the corner K and the lower portion (lower end T) of the outer piece 3 b of the superposed portion 3.
  • a rising member 13 may be provided at the water-side end of the juxtaposed building boards A 1, A 2,.
  • the joining structure of the rising member 13 is such that the water-side end of the overlapping portion of the overlapped portion 2 and the overlapping portion 3 and the rising member 13 are close to or almost in contact with each other.
  • Resin welding is performed via the resin welding material 8 at a corner formed by the overlapped portion 2, the overlapped portion 3, and the rising material 13, and fusion is performed.
  • the rising 1 3 is likewise sheet metal part m and building board A, a synthetic resin film in which a Lum m 2 becomes stratified, of course, the synthetic resin film m 2 side is the object polymerization unit It faces the water side of 2 and the polymerization section 3. Then, the synthetic resin film m 2 of the rising material 13 and the synthetic resin film m 2 of the portion to be polymerized 2 and the polymerized portion 3 are fused together via the resin welding material 8 to provide a reliable waterproof structure. it can.
  • the rising material 13 is used as a wall or the like formed at the edge of the roof above the water.
  • building board A such trough member 6 and the welding base portion 7 are mutually the fusion (welding) Sha water, used as the synthetic resin film m 2 on the surface side is located Preferably. That is, in joining the adjacent building plates A, A, the synthetic resin film m 2 is positioned on the surface side of the portion to be polymerized 2 and the portion to be polymerized 3. 6 and welding the base portion 7 are each fused Shasui so, Ru der those on the surface of each member is a synthetic resin film m 2 are located.
  • Building board A as shown in FIG. 2, there is the sheet metal part m, and the synthetic resin film m 2 is formed from raw material that is configured in layers, the main plate 1, of the main plate 1 A superposed part 2 formed at one end in the width direction, a superposed part 3 formed at the other end in the width direction of the main plate 1 and superposed on the superposed part 2, and a superposed part 2 It comprises a fixed part 4 formed almost flat from the outer end.
  • the fixing part 4 of one adjacent building plate A is fixed to the base part 5 with a fixing tool 12 such as a drill screw, and the other building part adjacent to the fixing part 4 is fixed.
  • a part of the main plate 1 near the overlapping portion 3 of the plate A is placed, and the overlapping portion 3 is overlapped with the portion to be overlapped 2.
  • the resin extends between the vicinity of the outer end (lower end T) of the overlapping portion 3 of the adjacent building plates A, A and the vicinity of the inner corner (corner K) of the portion 2 to be overlapped.
  • welding material 8 is performed resin welding, as shown in FIG. 1 B, the adjacent building board a, the synthetic resin film m 2, m 2 of a with the resin weld material 8 fusing (welding) Enclosures such as roofs and walls are formed.
  • building board A is metallic thin plate section m, and the synthetic resin film m 2 is configured in layers, and the main plate 1, the main plate 1, a superposed part 2 formed at one end in the width direction, a superposed part 3 formed at the other end in the width direction of the main plate 1 and superposed on the superposed part 2, and a superposed part 2 And a fixing portion 4 which is formed to be substantially flat from the outer end.
  • the synthetic resin films m 2 , m 2 of adjacent building plates A, A are used via the resin welding material 8 near the outer end of the overlapped portion 3 of A and near the inner corner of the portion 1 to be overlapped. Then, they can be fused (resin welded) and connected, and the work is extremely efficient, simple and quick.
  • the synthetic resin films m 2 , m 2 of the adjacent building plates A, A to each other with the resin welding material 8, the waterproofness and water tightness thereof are extremely improved. Can be.
  • the fixing portion 4 is formed continuously from the outer end of the portion 2 to be overlapped, and the fixing portion 4 is fixed to the base portion 5 or the like with a fixing tool 12 such as a drill screw. And the fixing part 4 is also covered by a part of the main plate 1 near the overlapping part 3 of the adjacent building plate A, so that the appearance is extremely orderly. Can be in a state. This eliminates the need for mounting members such as hangers on the architectural plate A, and can significantly reduce the number of parts.
  • the adjacent building plates A 1 and A 2 are connected by fusing the synthetic resin films m 2 and m 2 with each other through the resin welding material 8.
  • the resin welding material 8 and the synthetic resin film 8 are connected to each other. Since m 2 is a synthetic resin, it melts at a low temperature, and does not require such a high temperature that the metal is deformed by local thermal strain. Therefore, the building plate A itself can have a good finish without deformation due to thermal strain.
  • a fitting portion 2c is formed in the overlapped portion 2, and a fitting portion 3c is formed in a position corresponding to the fitting portion 2c in the overlapped portion 3.
  • the work efficiency can be improved by fitting and fixing the portion 2c and the fitting portion 3c. That is, juxtaposed to construction plate A, A, ... with each other to complete the make resin welding with resin weld material 8 synthetic resin film m 2, m 2 fusion of, fitted with the fitted portion 2 c
  • the joining portion 3c By fitting the joining portion 3c, the overlapping state of the overlapped portion 2 and the overlapped portion 3 can be maintained, and positioning and work stability can be obtained. Thereby, extremely accurate, efficient and safe work can be performed.
  • the overlapped portion 2 and the fitting portion 3c are formed, there is an advantage that the strength of the cross section of the overlapped portion between the overlapped portion 2 and the overlapped portion 3 can be improved.
  • the eaves portion in the longitudinal direction end portion of the building board A, and the trough member 6 and the sheet metal part ir the synthetic resin film m 2 was formed is configured in layers via the resin weld material 8 by the arc the synthetic resin film m 2 is the construction enclosure comprising fused, architectural plates a, a, ... extremely simple watertight specific instrumentation attachment of eaves and Toizai 6 in the longitudinal direction of the Can be.
  • the trough member 6 has also assumed that similarly to the construction plate A and the metal thin plate portion ir a synthetic resin film arm m 2 was constructed in layers, the eaves tip and trough member 6 of the building board A Can be welded (welded) by resin welding via the resin welding material 8. As a result, the space between the tip of the eaves of the building plate A in the longitudinal direction and the gutter 6 becomes completely watertight, and rainwater can surely enter the gutter 6.
  • a resin welding machine part B mainly composed of a welding material feeder 10 and a hot air device 11, and a welding machine pedestal 21 supporting the resin welding machine part B 1, a driving part 16, and a traveling part 17 And a finishing roll part 20 and a bogie part 19.
  • the bogie portion 19 is formed in a rectangular flat plate shape.
  • the bogie section 19 has the resin welding section B 1, the drive section 16 and the like mounted on the upper surface thereof, and the bogie section 19 has a running section 17 mounted on the lower surface side thereof.
  • the traveling portion 17 is composed of traveling wheels 17a and a wheel axle 17b for running the bogie portion 19, and the axle 1 7 b is the bogie section
  • the drive section 16 includes a drive motor 16a and a transmission section 16b, and a chain or the like is used for the transmission section 16b. Then, each of the wheel shaft 1 of the front wheel 1 7 a! And the rear wheel unit 1 7 a 2
  • a transmission part 17c such as a driven sprocket is mounted on 7b, 17b, and a driving member 16c such as a driving sprocket mounted on the driving motor 16a and the transmission member.
  • the configurations of 16 and the traveling section 17 are not limited to the above-described structures.
  • the cart unit 1 is not limited to the above-described structures.
  • the device 9 Since the device 9 has a structure that supports the weight of these devices, a device having a relatively thick strength is used, and a metal plate or the like is actually used. Further above the front wheel 1 7 a, and the rear wheel unit 1 7 a front wheel 1 in addition to independently driving scheme 2 7 a] only driving system or the rear wheel unit 1 7 a 2 only driving scheme be adopted I don't care.
  • the resin welding machine section B is composed of the welding material feeder 10 and the hot blast device 11 as described above.
  • a sending unit 10b is provided at the tip of 10a. Its holder 1 O a inside The resin welding material 8 is housed in the container, the resin welding material 8 is carried to the delivery portion 10b, the resin welding material 8 is pushed out from the delivery portion 10b, and the hot air device While being melted by the hot air injected from the injection nozzle 11a, resin welding is performed at a predetermined location.
  • the resin welding machine section B is supported by a welding machine support 21 mounted on a carriage section 19. As shown in FIGS. 9, 10, etc., the resin welding machine portion B is connected to the welding machine pedestal 21 at a pivot connection portion 22 so as to be rotatable on a vertical plane. In addition, the resin welding unit B, can be freely set at vertical and horizontal positions.
  • the pivot connecting portion 22 is configured to rotatably connect the resin welding machine portion B, and the welding machine receiving base 21 via a shaft or the like.
  • a mechanism may be provided that generates an appropriate resistance to the force to be rotated to provide stable operability.
  • the resin welding machine section B is set in a substantially vertical state. Further, the resin welding machine section B, which can be moved up and down with respect to the welding machine support 21, adjusts the height position of the injection nozzle 11a of the hot air device 11 as shown in FIG. The position of the injection nozzle 11a can be set to a desired height.
  • the welding machine receiver 21 is mounted on the bogie unit 19. Further, when the manufacturing apparatus B is not used, or before the start of the resin welding operation, the resin welding machine section B, can be set to a horizontal state as shown in FIG. 10B.
  • the bogie section 19 can be easily arranged at a predetermined position by installing the resin welding machine section horizontally, and the bogie section 19 After confirming that the resin is located at the correct position, the resin welding machine is set vertically and fine adjustment of the height of the injection nozzle 11a enables efficient setup work.
  • a delivery nozzle 10c is attached to the delivery part 1 Ob of the welding material delivery device 10.
  • the delivery portion 10b has a block shape and is formed in a substantially triangular prism shape.
  • the slope portion 1Ob has a delivery portion opening. 1 0 b 2 is formed. Its slope 10b, when the delivery nozzle 10c described later is arranged and the resin welding machine section B, is set to a state where welding work can be performed, as shown in FIG.
  • the corners K of the connecting portions between the overlapping portions 3 of the plates A and A and the portions 2 to be overlapped are almost opposed to each other.
  • the adjacent building board A a resin weld material 8 filling the corner K of definitive to point of connection A between (hereinafter referred to as connecting portions j), the surface of the resin welding molding surface 1 0 C l orderly It should be finished in a state.
  • the delivery nozzle 10c is connected to the slope 1Ob ,. It said transmission discharging nozzle 1 0 c is the cross-sectional shape are those formed in substantially triangular shape, the tip portion thereof molding surface 1 0 c, and the resin ejection opening 1 0 c 2 are made form.
  • the molding surface 10 ci presses down the resin welding material 8, which is ejected from the resin ejection port 10 c 2 and fills a connection portion between the overlapped portion 3 and the overlapped portion 2, and With the movement of 9, the surface of the resin welding material 8 is formed and cleaned.
  • the molding surface 10 c as shown in FIGS. 12A and 13, has a multifaceted shape, specifically, three flat surfaces, and a resin outlet 10 c 2 Is formed, and the resin welding material 8 ejected in a molten state from the resin ejection port 10 c 2 is pressed by the molding surface 10 c, against the connecting portion between the overlapped portion 3 and the overlapped portion 2. Thus, it is formed into a flat surface to give a good finished surface.
  • the central surface is formed by the corner K of the overlapped portion 2 and the lower end of the overlapped portion 3. It plays the role of adjusting the surface of the resin welding material 8 filled and melted at the T location so as to be inclined.
  • the surface adjacent to the upper surface with respect to the center surface of the molding surface 10 c, the molten resin welding material 8 is substantially perpendicular to the corner K and the lower end T of the portion 2 to be overlapped. Formed so that it becomes a surface, and press down the molten resin welding material 8 on the surface adjacent to the center surface below so as to be substantially parallel to the main plate 1 of the building plate A. It plays the role of molding.
  • the molding surface 1 O c may be formed in an arcuate surface. Further, when the molding surface 10 c, is formed in a substantially arc-shaped surface, as shown in FIG. 14B, the finish of the molten resin welding material 8 becomes an arc-shaped surface. Such various molding surfaces 1 O c, may be subjected to Teflon (registered trademark) processing, so that the molten resin welding material 8 can be prevented from adhering.
  • Teflon registered trademark
  • the delivery nozzle 10c is detachable from the delivery portion 10b and is fixed by a fixing tool such as a screw or a bolt.
  • a pressing portion 18 is attached to the sending portion 1 Ob as necessary.
  • the pressing portion 18 presses the adjacent one of the building plates A against the groundwork portion 5 when performing an operation of performing resin welding on the corner portion K of the connecting portion j of the adjacent building plates A, A. This prevents the position of the building plate A from shifting during the resin welding operation.
  • the pressing portion 18 is obtained by mounting a pressing roll 18b on a pressing frame 18a.
  • the pressing frame 18a is detachably attached to the delivery portion 1Ob with a fixing tool such as a screw or a bolt. Further, the pressing roll 18 b presses the main plate 1 of the building plate A.
  • the pressing frame 18a is formed in an L-shape as viewed in plan as shown in FIG. 13B.
  • the delivery nozzle 10c is connected to the resin welding machine B, Are mounted on the bogie section 19 via the welding machine pedestal 21.
  • the resin welding machine section B is mounted on the welding machine support 21 so as to be vertically adjustable in height.
  • the bogie portion 19 is formed in a rectangular flat plate shape, and can travel on the driving portion 16 and the traveling portion 17. Hot air is blown from the injection nozzle 1 1a of the hot air device 11 to the portion to be polymerized 2 and the portion to be polymerized 3 and the resin welding material 8 is filled from the welding material feeding device 10 while heating the portion to a high temperature. (See Fig. 13A).
  • the hot air of the injection nozzle 11 a was caused to hit the corner K of the portion to be polymerized 2 and the lower end T of the overlapped portion 3, and the melted resin welding material 8 became the corner K. And at the lower end T. Further, the resin weld material 8, the fused each synthetic resin film m 2 of the polymer portion 2 and the overlapping portion 3, a resin weld material 8 and the synthetic resin film m 2 is by solidifying integrally In addition, the overlapping portion between the overlapped portion 2 and the overlapped portion 3 can have a waterproof structure.
  • a finishing roll section 20 having a tightening roll 20a and a support port 20b is provided on the lower surface side of the bogie section 19. Is installed You.
  • the finishing roll portion 20 is for tightening the overlapped portion 2 and the overlapped portion 3 of the adjacent building plates A 1 and A 2. Is for supporting the outer piece 3b of the overlapping section 3, and the support roll 2Ob is for pressing the inner piece 3a.
  • the tightening roll 20a and the supporting roll 20b are urged to be close to each other by an elastic member 20d and a guide shaft 20e.
  • the support roll 20b can be forcibly separated from the tightening roll 20a by the operation knob 20c.
  • the tightening roll 20a and the supporting roll 20b are used to connect the overlapping section 3 and the section 2 to be overlapped, and also serve to stabilize the traveling of the bogie section 19. .
  • the tightening structure of the connecting portion j is such that the tightening roll 20a supports the inner piece 3a of the overlapping portion 3, and the supporting roll 20b presses the outer piece 3b.
  • guide wheels 23 and 23 are provided on both sides in the front-rear direction of the bogie portion 19 adjacent to the support hole 20b. ing.
  • the guide wheels 23, 23 are mounted on the top of the connecting portion j of the overlapped portion 2 and the overlapped portion 3 of the adjacent building plates A, A, and rotate in the width direction. It has a pulley shape with a smaller diameter at the center (in the thickness direction). With the guide wheels 23, 23, the bogie portion 19 can move exactly along the connecting portion j. Further, the guide wheel 23 may have a structure in which a bearing is rotatable in a horizontal direction.
  • the architectural plates A, A,... are placed on the base portion 5, and the overlapped portions 2 and the overlapping portions 3 of the adjacent architectural plates A, A are overlapped and connected.
  • the manufacturing apparatus longitudinal direction both sides mounted a guide wheel 2 3 B, 2 3 are installation to the connecting portion, the front wheel 1 7 a, a rear wheel unit 1 7 a 2 main plate 1 of the Building leaf A It is installed above (see Fig. 9A).
  • the front wheel 1 7 a by starting the drive unit 1 6, and a rear wheel unit 1 7 a 2 is rotated, thereby running the production apparatus B, production equipment B to the loaded resin welder unit B, by Resin welding is performed on the overlapping connection portion.
  • the manufacturing device B can be moved along the longitudinal direction of the connecting portion j between the overlapped portion 2 and the overlapped portion 3 by the guide wheels 23, 23. It is possible to perform high-quality resin welding and achieve a uniform finish on the welding surface (see Fig. 13A).
  • the bogie section 19 equipped with the resin welding machine section B travels via the drive section 16 and the traveling section 17, whereby the resin welding is performed. Only the position of the machine part B, is set such that the molten resin welding material 8 is filled in the connection part (connection part j) of the adjacent building plates A, A, and the bogie part 19 travels.
  • the molten resin welding material 8 can be filled almost accurately and uniformly, and the finish can be made extremely orderly. This finish is almost equivalent to the finish of a skilled worker.
  • a truck section 19 provided with a traveling section 17 rotated by the driving section 16 and a welding material feeder 10 for feeding molten resin welding material 8 are adjacent to the adjacent building.
  • a resin welding machine section consisting of a hot air device 11 that heats the connection points (connection j) between the plates A, A, the connection points between the adjacent building boards A, A (connection parts j))
  • the synthetic resin film m 2 at the connecting portion (connecting portion j) of the adjacent building plates A, A is melted by the hot air device 11 by the manufacturing device B according to the present invention, and the welding material feeding device 10 by mix integrally with synthetic resin film m 2 of resin weld material 8 is the melted extruded, may be have a more reliable water-tightness and airtightness.
  • the manufacturing apparatus B of the present invention has a structure in which the bogie 19 travels along the drive unit 16 and the traveling shaft P 17, and the welding material feed 8 for feeding the resin welding material 8 onto the bogie portion 19. It is provided with a device 10 and a hot air device 11 for heating the connecting point (connecting portion j) between the adjacent building plates A, A.
  • the driving unit 16 and the traveling unit 17 perform the resin welding while the manufacturing apparatus B travels, so that the finish of the resin welding is uniform along the traveling direction, and an extremely good finish is achieved.
  • the resin welding material 8 and the synthetic resin film m 2 are both synthetic resins, they melt at a relatively low temperature, and the building plate A itself does not deform due to thermal strain. There is also an advantage that a good finish can be obtained.
  • the bogie section 19 is provided with a connecting roll section 20 having a tightening roll 20a and a supporting roll 20b for tightening a connecting portion between the adjacent building plates A, A.
  • the connecting roll portion 20 includes a tightening roll 20a and a support hole 20b, and the connecting portion (the portion to be polymerized 2 and the polymerized portion 2) is formed by the tightening roll 20a and the support roll 20b.
  • the bogie part 19 moves while tightening the overlapping connection point with the part 3).
  • the joint (joint j) between the overlapped portions 2 and 3 of the adjacent building plates A, A is tightened, and the melted resin welding material 8 is filled into the joint. Therefore, resin welding can be performed in a more favorable state.
  • the bogie section 19 is provided with guide wheels 23, 23 mounted on the tops of connecting portions of the building plates A, A adjacent in the front-rear direction.
  • the device B can be accurately moved along the connecting portion (connecting portion j) between the adjacent building plates A, A, and the molten resin welding material 8 can be filled more accurately and with a good finish.
  • guide wheels 23, 23 are provided in the front-rear direction of the bogie section 19, and the guide wheels 23, 23 are arranged at the connecting portion (connecting portion j) of the adjacent building plates A, A.
  • the connecting portion (connecting portion j) of the building plates A, A functions as a rail.
  • the manufacturing apparatus B can accurately move along the connecting portion (connecting portion j) of the adjacent building plates A, A, and, as a result, achieve a uniform, clean, and orderly finish of the resin welding. can do.
  • the resin welding machine section can be freely set at an appropriate position along the up-down direction with respect to the bogie section 19, so that the setup for the operation of performing resin welding in the manufacturing apparatus B is performed. Can be performed efficiently. That is, the resin welding machine section can be freely set at an appropriate position along the vertical direction.
  • the welding material feeder 10 of the resin welding machine section sends out the resin welding material 8 to the connecting point (connecting portion j) of the adjacent building plates A, A.
  • a nozzle 10c is mounted, and a molding surface 10c is formed on the delivery nozzle 10c, so that the surface of the resin welding can be made orderly.
  • the resin welding material 8 in the molten state extruded from the delivery nozzle 10 c is filled in the connecting portion (connecting portion j) of the adjacent building plates A 1, A while being filled by the forming surface 10 c,
  • the surface of the resin weld is made tidy by being pressed against the joint (joint j), and the molding surface 10 Cl is joined with the joint (joint j
  • the delivery portion 1Ob of the welding material delivery device 10 has a pressing portion '18 for pressing the main plate 1 near the connecting portion of the adjacent building plates A, A.
  • the main plate 1 near the connecting point of the adjacent building plates A, A can be pressed by the pressing portions 18, and in the resin welding work, the adjacent building plates A, A can be pressed. Can be stabilized in the vicinity of the connecting point (connecting part j) of the adjacent building plates A, and the connecting point (connecting part j) of the adjacent building plates A, A can be made less likely to be displaced in the vertical direction. Resin welding can be performed.
  • the pressing portion 18 presses the vicinity of the connecting portion j of the main plate 1 so that a step is generated near the connecting portion j of the main plate 1, the step is resin-welded beforehand. This makes it possible to eliminate or reduce the size of the resin, thereby enabling good resin welding. In addition, even when the base plate or the like is in an uneven state, the pressing device 18 allows the manufacturing apparatus to maintain good traveling.
  • the running wheel 1 7 a of the running portion 1 7 is made from the front wheel unit 1 7 a 1 and Kowa ⁇ PI 7 a 2 Prefecture, the front wheel 1 7 a, the rear wheel portion the 1 7 a 2, both by which the manufacturing apparatus construction enclosure formed by rotationally driven by the driving unit 1 6, can be a resin weld good finish. That is, manufacturing equipment B Are those front wheel 1 7 a of the running wheel 1 7 a, and a rear wheel unit 1 7 a 2 are independently driven, in which it is stable and precise driving.
  • the moving speed of the resin welding delivery nozzle 10c is constant and stable, and the filling amount of the resin welding material 8 to be fed out can be uniform at any position. Good finish can be obtained.
  • the main plate 1 of the building plate A is not a flat surface, but has a slightly uneven surface or is uneven with respect to the running direction, the front wheel portion 17a of the running wheel 17a is not removed. since the rear wheel unit 1 7 a 2 is also of a driven independently, it is possible to maintain the travel of irregularities or Furiku constant velocity affected not stable in the running surface.
  • the present invention can be used in an enclosure such as a roof or a wall constructed of a building plate in which a synthetic resin film is coated on the surface of a thin metal plate.
  • an enclosure such as a roof or a wall constructed of a building plate in which a synthetic resin film is coated on the surface of a thin metal plate.
  • the manufacturing apparatus of the present invention it is possible to obtain a very good waterproof and watertight finish regardless of the skill level of the worker.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Mechanical Engineering (AREA)
  • Roof Covering Using Slabs Or Stiff Sheets (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)

Abstract

An external covering body for roof and wall capable of increasing a waterproofness and a watertightness at a connected portion between plates for construction and at an installation position for a gutter member and providing remarkably excellent workability and finishing and equipment for manufacturing the body, the external covering body wherein a sheet metal part (m1) and a synthetic resin film (m2) are formed in a laminated shape, the plurality of plates (A) for construction having main plates (1), overlapped parts (2) formed at the lateral one end sides of the main plates (1), overlapped parts (3) formed at the lateral other end sides of the main plates (1) so as to be overlapped with the overlapped part (2), and fixed parts (4) formed generally flat from the outer ends of the overlapped parts (2) are installed parallel with each other, the overlapped parts (3) are overlapped with the overlapped parts (2) of the plates (A, A) for construction adjacent to each other, and the synthetic resin films (m2, m2) are fused to each other through resin weld material (8) in an area ranging from near the outer ends of the overlapped parts (3) of both plates (A, A) for construction to near the inside corner parts of the overlapped parts (2).

Description

曰月糸田  Satsuki Itoda
建設用外囲体及びその製造装置 Construction enclosure and its manufacturing apparatus
技術分里予 Technical branch
本発明は、 金属薄板の表面に合成樹脂製のフィルムが被覆された建築用板にて 施工された屋根, 壁等の外囲体において、 その建築用板同士の連結箇所或いは樋 材の部材の装着箇所における防水性, 水密性を良好なものとし、 且つその作業性 及び仕上りを極めて良好なものとした建設用外囲体に関するものであり、 また作 業員の熟練度にかかわらず、 防水性, 水密性を極めて良好な仕上がりにすること ができる建設用外囲体及びその製造装置に関する。  The present invention relates to an enclosure such as a roof or a wall constructed of an architectural plate in which a synthetic resin film is coated on a surface of a thin metal plate, and for a connection portion between the architectural plates or a member of a gutter member. It relates to a construction enclosure that has good waterproofness and watertightness at the place of installation, and has extremely good workability and finish, and is waterproof regardless of the skill level of workers. The present invention relates to a construction envelope capable of achieving extremely good watertightness and a manufacturing apparatus therefor.
背景技術 Background art
従来から、 積雪地域では屋根の接合部 (連結部) が水にひたり、 そこから、 ス ガ漏れ等の漏れを生じる問題が発生することが多かった。 さらに近年、 緑化屋根 の普及に伴い、 植物栽培のために、 屋根の接合部に水が浸るケースが生じること になり、 その水密性はさらに高度のものが要求されるようになっている。 また、 屋根板材同士の連結構造を示したものとして、 特許文献 (特開平 7— 1 5 0 7 0 3号公報) が存在している。 これは、 フラッ 卜な板材の幅方向の両端に連結用の 屈曲部が形成され、 その屈曲同士を馳折り状にして連結するものである。  Conventionally, in snowy areas, the joints (connections) of the roof have often been immersed in water, causing problems such as leakage of suga. Furthermore, with the spread of green roofs in recent years, there are cases where water is immersed in the joints of roofs for plant cultivation, and even higher watertightness is required. Further, a patent document (Japanese Unexamined Patent Application Publication No. 7-150703) exists as an example of a connection structure between roofing sheet materials. In this method, connecting bent portions are formed at both ends in the width direction of the flat plate material, and the bent portions are connected in a bent shape.
上述の特許文献では、 隣接する屋根板材の連結用の屈曲部同士を馳締めするこ とで、 雨水等の浸入をある程度くい止めることはできる。 さらに、 建築用板の連 結部には種々のタイプが存在し、 馳締め, 嵌合等の種類が存在している。 しかし 、 より完全な防水とし、 高度な水密性を得るために、 隣接する屋根板同士の連結 箇所に充填式のシール材が装着されることが多い。 ところが、 このような、 シ一 ル材は長期使用に亘り、 柔軟性, 弾性が無くなり、 且つ硬化して、 シール箇所に ひび割れや剥離が生じて隙間ができ、 水密性が次第に劣化するものであった。 こ のようなことから、 充填式のシール材には確実性, 信頼性に大いに不安が残るも のであった。  In the above-mentioned patent document, the penetration of rainwater or the like can be suppressed to some extent by tightening the connecting bent portions of adjacent roof plate materials. Furthermore, there are various types of connecting parts of building boards, and there are types such as fastening and fitting. However, in order to achieve more complete waterproofing and to obtain a high degree of water tightness, a filling type sealing material is often attached to a connection point between adjacent roof shingles. However, such a seal material loses its flexibility and elasticity over a long period of use and hardens, causing cracks and peeling at the seal portion, forming a gap, and gradually deteriorating the water tightness. Was. For this reason, there was a great deal of uncertainty about the reliability and reliability of fill-type sealing materials.
そのために、 近年では樹脂溶接が使用されることがある。 ところが、 この樹脂 溶接は、 作業時に連結部箇所に熱風を吹きつけて、 連結箇所を高温に熱して、 樹 脂溶接材を溶かし込む工程である。 そのために、 樹脂溶接材を高温により溶かし ながら連結箇所に樹脂溶接材を充填するように作業しているが、 その発生する高 温に伴い、 その高温になる部位に局部的な熱歪みが生じるものであった。 その熱 歪による建築用板の変形は、 その仕上がりを不良なものとし、 樹脂溶接材も整然 と仕上がらず、 外観を著しく損ねる結果を招くことになる。 しかも、 その程度ま でに高温にしなければ、 樹脂溶接材も金属屋根の表面に馴染むことができず、 良 好な樹脂溶接を施すことができない。 For this reason, resin welding may be used in recent years. However, resin welding is a process in which hot air is blown to the joints at the time of work to heat the joints to a high temperature and melt the resin welding material. Therefore, the resin welding material is melted by high temperature While working to fill the joints with resin welding material, the resulting high temperature caused local thermal distortion in the high-temperature area. The deformation of the architectural plate due to the thermal strain makes the finish poor, and the resin welded material does not finish well, resulting in a remarkable deterioration in appearance. Moreover, if the temperature is not raised to that level, the resin welding material cannot adapt to the surface of the metal roof, and good resin welding cannot be performed.
そこで、 樹脂溶接により上記連結部に溶融樹脂を注入し、 高度な水密性を得る ことが考えられる。  Therefore, it is conceivable to inject a molten resin into the above-mentioned connecting portion by resin welding to obtain a high degree of watertightness.
しかし、 金属鋼板や塗装鋼板に直接樹脂溶接しても、 強い接着は得られない。 つまり、 溶接材と被溶接材表面の成分は同一であることが必要である。 また、 合 成樹脂被覆の金属薄板部の場合に比べて、 コア部が金属薄板の場合には、 溶接時 に吸収した熱が金属板を通して逃げ、 所要温度に上げるには溶接装置の走行を 1 0 %以上減速する必要があつた。  However, even if resin welding is performed directly on metal or painted steel sheets, strong adhesion cannot be obtained. In other words, the components on the surface of the welding material and the material to be welded must be the same. In addition, when the core is made of a thin metal sheet, the heat absorbed during welding escapes through the metal sheet compared to the case of a synthetic resin-coated thin metal sheet. It was necessary to decelerate by 0% or more.
この樹脂溶接手段は、 連結部箇所に熱風を吹きつけて、 その箇所を高温に熱し ながら、 樹脂溶接材を溶かし込みながら、 押し出してゆくことにより溶接を行う ものである。 この樹脂溶接を行うために、 樹脂溶接材を送り出す装置と、 その溶 接箇所周辺を高温に熱するための熱風発生装置を備えている。 この樹脂溶接は、 溶接機を移動させる速度及び樹脂溶接材を送り出す量等が常時適正に行われるこ とにより、 樹脂溶接の仕上がりに大きく影響を及ぼすものである。 したがって、 樹脂溶接は、 ある程度の熟練した施工技術が必要であり、 作業員の熟練度によつ て仕上がりの良否が決定されるものである。  In this resin welding means, welding is performed by blowing hot air to the connecting portion, heating the portion to a high temperature, and extruding the resin welding material while melting it. In order to perform the resin welding, a device for feeding the resin welding material and a hot air generator for heating the vicinity of the welded portion to a high temperature are provided. In this resin welding, the speed at which the welding machine is moved and the amount of the resin welding material to be sent out are always properly performed, thereby greatly affecting the finish of the resin welding. Therefore, resin welding requires a certain level of skilled construction technology, and the quality of the finish is determined by the skill of the worker.
すなわち、 熟練した作業員では、 樹脂溶接は極めて整然とした状態に仕上げる ことができるが、 未熟な作業員では樹脂溶接の充填状態が不揃いであったり、 熱 風装置が強く当たりすぎて周囲を必要以上に溶かしてしまい、 屋根板材に被覆さ れた樹脂層が溶けてしまい、 金属の地肌が現れて、 保護膜の役目をなさなくなつ てしまったり、 或いは溶接箇所周囲に樹脂溶接が良好に行われるための温度に達 することができず、 十分且つ確実なる樹脂溶接の施工ができないことがある等の 問題がある。  In other words, a skilled worker can finish resin welding in an extremely orderly manner, but an unskilled worker may have uneven filling of resin welding, or a hot air blower may hit the surroundings more than necessary. And the resin layer coated on the roofing sheet material melts, and the metal surface appears, and does not serve as a protective film, or resin welding is performed well around the welded part Temperature cannot be reached, and sufficient and reliable resin welding cannot be performed.
本発明の目的は、 上記のように、 建築用板同士の連結部箇所の防水性及び水密 性を良好なものとし、 且つその仕上がりを良好にすること、 及び溶接材と同じ成 分の被覆鋼板を使用し、 溶接性を改善するとともに、 作業員の熟練度にかかわら ず、 連結箇所周囲を適温にして、 適量の樹脂溶接材を連結箇所に充填し、 極めて 良好な仕上がりの樹脂溶接を行うことができるようにすることにある。 As described above, an object of the present invention is to provide a waterproof and watertight connection portion between building plates. To improve the weldability by using a coated steel sheet of the same composition as the welding material, and to improve the weldability, and to improve the weldability around the joints regardless of the skill level of the workers. It is an object of the present invention to set an appropriate temperature, fill an appropriate amount of a resin welding material into a joint portion, and perform an extremely good finished resin welding.
発明の開示 Disclosure of the invention
上記課題を解決するため、 本発明においては、 金属薄板部と合成樹脂フィルム とが層状に構成され、 且つ主板と、 該主板の幅方向の一端側に形成された被重合 部と、 前記主板の幅方向他端側に形成され且つ前記被重合部に重合可能とした重 合部と、 前記被重合部の外側端よりほぼ平坦状に形成された固定部とからなる建 築用板が複数 έ設され、 その隣接する一方の建築用板の固定部上に他方の.建築用 板の重合部寄りの主板の一部が載置され且つ前記被重合部に重合部が重合され、 両建築用板の重合部の外端付近と被重合部の内側隅角部付近に亘り樹脂溶接材を 介して、 前記合成樹脂フィルムと融着させてなる建設用外囲体としたことにより In order to solve the above-mentioned problems, in the present invention, a metal thin plate portion and a synthetic resin film are formed in a layered form, and a main plate; a portion to be polymerized formed on one end side in a width direction of the main plate; A plurality of building plates are formed on the other end side in the width direction and formed of a overlapped portion that can be overlapped with the overlapped portion and a fixed portion that is formed substantially flat from the outer end of the overlapped portion. A part of the main plate near the overlapping portion of the other building plate is placed on the fixing portion of the adjacent one of the building plates, and the overlapping portion is overlapped on the portion to be overlapped, and By providing a construction envelope fused to the synthetic resin film via a resin welding material over the vicinity of the outer end of the overlapped portion of the plate and the vicinity of the inner corner of the portion to be overlapped.
、 金属薄板の表面に合成樹脂製のフィルムが被覆されてなる建設用材にて施工さ れた外囲体において、 局部的な高温による熱歪に対して変形が生じにくいものと し、 その樹脂溶接の仕上がりを良好にすることができる等の効果を奏する。 また、 本発明においては、 前述の発明において、 前記固定部の外端から上方に 折返し状の屈曲端縁が形成されてなる建設用外囲体としたことにより、 隣接する 建築用板の被重合部と重合部とを重合した状態で、 屈曲端縁が隣接する建築用板 の主板を裏面側より支持することができ、 固定部を下地部に固着する固着具の頭 部等と接触することを防止することができ、 ひいては隣接する建築用板同士の安 定した連結構造とすることができる。 In the case of an enclosure constructed with a construction material consisting of a thin metal sheet covered with a synthetic resin film, deformation is unlikely to occur due to local high-temperature thermal strain. This has the effect of making it possible to improve the finish. Further, according to the present invention, in the above-described invention, by forming a constructional enclosure having a folded bent edge formed upward from the outer end of the fixing portion, the adjacent building boards can be polymerized. The main part of the architectural board whose bent edge is adjacent can be supported from the back side in a state where the part and the overlap part are overlapped, and the fixed part contacts the head part etc. of the fixing tool that fixes the fixed part to the base part Therefore, a stable connection structure between adjacent building plates can be achieved.
また、 本発明においては、 前述した 2つの発明において、 前記被重合部には、 被嵌合部が形成され、 重合部には前記被嵌合部に対応する位置に嵌合部が形成さ れ、 前記被嵌合部と嵌合部とが嵌合固定してなる建設用外囲体としたことにより 、 作業効率を向上させることができる。  Further, in the present invention, in the above two inventions, the fitted portion is formed with a fitting portion, and the overlapping portion is formed with a fitting portion at a position corresponding to the fitted portion. The construction efficiency can be improved by using the construction outer enclosure in which the fitted portion and the fitting portion are fitted and fixed.
また、 本発明においては、 前述した 3つの発明において、 前記建築用板の長手 方向端部における軒先箇所と、 金属薄板部と合成樹脂フィルムとが層状に構成さ れて形成された樋材とが前記樹脂溶接材を介して前記合成樹脂フィルムが融着さ せてなる建設用外囲体としたことにより、 建築用板の長手方向における軒先と樋 材との水密的な装着が極めて簡単にできる。 Further, according to the present invention, in the above three inventions, the eaves portion at the longitudinal end of the architectural plate, and a gutter member formed by forming a thin metal plate portion and a synthetic resin film in a layered manner. The synthetic resin film is fused through the resin welding material. With the construction enclosure formed as described above, the watertight installation of the eaves and the gutter in the longitudinal direction of the building plate can be extremely easily performed.
また本発明においては、 前述した 4つの発明において、 前記合成樹脂フィルム は熱可塑性樹脂を主成分としてなる建設用外囲体としたことにより、 その樹脂溶 接材と合成樹脂フイルムとの融着が良好に行われ、 その仕上がりが極めてきれい で、 良好であり、 且つ防水シールとして耐久性のあるものにすることができる。 また、 本発明においては、金属薄板部と合成樹脂フィルムとが層状に構成され 且つ主板と、 該主板の幅方向の一端側に形成された被重合部と、 前記主板の幅方 向他端側に形成され且つ前記被重合部に重合可能とした重合部と、 前記被重合部 の外側端よりほぼ平坦状に形成された固定部とからなる建築用板が複数並設され 、 被重合部に重合部が重合された連結部に樹脂溶接を行う装置において、 駆動部 により回動する走行部を設けた台車部と、 溶融した樹脂溶接材を送り出す溶接材 送り装置と前記隣接する建築用板の連結箇所 (連結部) を熱する熱風装置とから 構成された樹脂溶接機部を備えてなる建設用外囲体の製造装置としたことにより 、 隣接する建築用板の連結箇所 (連結部) に、 作業員の熟練度にかかわらず、 樹 脂溶接を極めて良好な仕上がりにすることができ、 ひいてはその連結箇所をより 確実な水密性及び気密性を有するものにできる。  Further, in the present invention, in the above-mentioned four inventions, the synthetic resin film is a constructional envelope mainly composed of a thermoplastic resin, so that the resin welding material and the synthetic resin film can be fused together. It is performed well, and the finish is extremely clean, good, and durable as a waterproof seal. Further, in the present invention, the thin metal plate portion and the synthetic resin film are configured in a layered manner, and the main plate; a portion to be overlapped formed on one end side in the width direction of the main plate; and the other end side in the width direction of the main plate. A plurality of architectural plates are formed side by side, and each of the architectural plates is composed of a superposed portion that can be superposed on the superposed portion and a fixed portion that is formed substantially flat from the outer end of the superposed portion. In a device for performing resin welding on a connection portion where a polymerization portion is superimposed, a bogie portion provided with a traveling portion that is rotated by a driving portion, a welding material feeding device that sends out a molten resin welding material, and the adjoining building plate By using a hot-air device that heats the joints (connecting parts) and a manufacturing device for the construction enclosure that includes a resin welding machine part, the joints (joining parts) between adjacent building plates , Regardless of the skill of the worker The can be a very good finish, thus can the connection points to one having a more reliable water-tightness and airtightness.
また、 本発明においては、 前記台車部には隣接する建築用板の連結箇所を締め 付ける締付ロールと支持ロールとを備えた連結ロール部が装着されてなる建設用 外囲体の製造装置としたことにより、 隣接する建築用板の連結箇所を締め付けな がら連結箇所に溶融した樹脂溶接材を充填してゆくことができ、 良好な仕上がり にすることができるものである。  In addition, in the present invention, the bogie unit may be provided with an apparatus for manufacturing an outer enclosure for construction, which is provided with a connection roll unit including a tightening roll and a support roll for tightening a connection point of an adjacent building plate. As a result, it is possible to fill the connection portion with the molten resin welding material while tightening the connection portion between the adjacent building plates, thereby achieving a good finish.
また、 本発明においては、 前記台車部には前後方向に隣接する建築用板の連結 箇所頂部に載置されるガイ ド輪を設けてなる建設用外囲体の製造装置としたこと により、 本発明におけ製造装置 Bは、 隣接する建築用板の連結箇所 (連結部) に 沿って正確に移動させ、 溶融した樹脂溶接材の充填もより一層、 正確で良好な仕 上がりにでぎる。  Further, in the present invention, the bogie unit is provided with a guide wheel mounted on a top of a connecting portion of a building plate adjacent in the front-rear direction, thereby providing an apparatus for manufacturing a construction enclosure, The manufacturing apparatus B according to the present invention moves accurately along the connecting portion (connecting portion) of the adjacent building plate, and the molten resin welding material can be filled more accurately and with a good finish.
また、 本発明において、 前記樹脂溶接機部は、 台車部に対して上下方向に沿 て適宜の位置に設定自在としてなる建設用外囲体の製造装置としたことにより 製造装置にて樹脂溶接を行う作業の段取りを効率良く行うことができる。 Further, in the present invention, the resin welding machine section is a construction envelope manufacturing apparatus which can be freely set at an appropriate position along a vertical direction with respect to a bogie section. It is possible to efficiently set up the work of performing resin welding in the manufacturing apparatus.
また、 本発明において、 前記樹脂溶接機部の溶接材送り装置には、 前記樹脂溶 接材を前記隣接する建築用板の連結箇所 (連結部) に送りだす送出しノズルが装 着され、 該送出しノズルには成形面が形成されてなる建設用外囲体の製造装置と したことにより、 樹脂溶接の表面を整然としたものにすることができる。  Further, in the present invention, the welding material feeding device of the resin welding machine portion is provided with a sending nozzle for sending the resin welding material to a connecting portion (connecting portion) of the adjacent building plate. The nozzle is provided with a manufacturing device for a construction enclosure in which a molding surface is formed, so that the surface of the resin weld can be made orderly.
また、 本発明においては、 前記成形面はほぼ多面形状としてなる建設用外囲体 の製造装置としたことにより、 樹脂溶接材の表面形状を多面とし、 特に連結箇所 (連結部) の下方に向かうに従い、 次第に肉厚となる構造にすることが可能であ り、 連結箇所 (連結部) における連結強度をより一層向上させることができる。 また、 本発明においては、 前記溶接材送り装置の送出し部には、 隣接する建築 用板の連結箇所付近の主板を押圧する押圧部が装着されてなる建設用外囲体の製 造装置としたことにより、 その押圧部により、 隣接する建築用板の連結箇所付近 の主板を押圧することができ、 樹脂溶接作業において、 隣接する建築用板の連結 箇所 (連結部) 付近が安定することができ、 隣接する建築用板の連結箇所 (連結 部) に上下方向のずれが生じにくいものにでき、 極めて良好な仕上がりの樹脂溶 接を行うことができる。  Further, in the present invention, the surface of the resin welding material is made to be multi-faceted, and particularly toward the lower part of the connecting part (connecting part), by employing the manufacturing apparatus of the construction enclosure in which the molding surface is substantially multi-faceted. Accordingly, it is possible to make the structure gradually thicker, and the connection strength at the connection portion (connection portion) can be further improved. Further, in the present invention, there is provided an apparatus for manufacturing a construction outer enclosure, wherein a pressing portion for pressing a main plate near a connection point of an adjacent building plate is attached to a delivery portion of the welding material feeding device. By doing so, it is possible to press the main plate near the connection point of the adjacent building plate by the pressing portion, and it is possible to stabilize the vicinity of the connection point (connection portion) of the adjacent building plate during resin welding work. It is possible to make the connection point (connection part) of the adjacent building plates less likely to be displaced in the vertical direction, and it is possible to perform resin welding of an extremely good finish.
また、 本発明においては、 前記走行部の走行輪は、 前輪部と後輪部とからなり 、 前記前輪部と後輪部とは、 共に前記駆動部により回転駆動してなる建設用外囲 体の製造装置としたことにより、 樹脂溶接を良好な仕上がりとすることができる 図面の簡単な説明  Further, in the present invention, the traveling wheels of the traveling portion include a front wheel portion and a rear wheel portion, and the front wheel portion and the rear wheel portion are both driven by the driving unit to rotate around the construction. The production equipment can be used to make resin welding a good finish.
図 1 Aは本発明の第 1 タイプの建築用板にて施工した外囲体の一部切除した要 部斜視図、 図 1 Bは隣接する第 1 タイプの建築用板の連結箇所における拡大縦断 正面図、 図 2 Aは第 1 タイプの建築用板の断面略示図、 図 2 Bは図 2 Aのィ部拡 大図、 図 2 Cは図 2 Aの口部拡大図、 図 2 Dは図 2 Aのハ部拡大図、 図 2 Eは隣 接する一方の建築用板の固定部上に他方の建築用板の重合部寄りの主板の一部が 載置されようとする工程図、 図 3 Aは走行式樹脂溶接機にて樹脂溶接を行う状態 を示す斜視図、 図 3 Bは走行式樹脂溶接機にて樹脂溶接を行う状態を示す要部拡 大図、 図 3 Cは隣接する建築用板の連結箇所に噴射ノズルにて樹脂溶接を行う状 態を示す要部拡大図、 図 4 Aは本発明の第 2タイプの建築用板による連結箇所の 拡大断面図、 図 4 Bは第 2タイプの建築用板の被重合部の拡大断面図、 図 4 Cは 第 2タイプの建築用板の重合部の拡大断面図、 図 5 Aは本発明の第 3タイプの建 築用板による連結箇所の拡大断面図、 図 5 Bは第 3タイプの建築用板の被重合部 の拡大断面図、 図 5 Cは第 3タイプの建築用板の重合部の拡大断面図、 図 6 Aは 本発明の第 4タイプの建築用板による連結箇所の拡大断面図、 図 6 Bは第 4タイ プの建築用板の被重合部及び吊子の拡大断面図、 図 6 Cは第 4タイプの建築用板 の重合部の拡大断面図、 図 7 Aは本発明の建設用外囲体に第 1 タイプの樋材を装 着した状態の一部切除した要部の斜視図、 図 Ί Bは建設用外囲体に樋材を装着し た状態の一部省略した縦断側面図、 図 8 Aは軒先箇所における樋材の取付構造及 び樹脂溶接箇所を示す要部平面図、 図 8 Bは建築用板の長手方向の軒先端部箇所 を示す斜視図、 図 8 Cは本発明の建設用外囲体に第 2タイプの樋材を装着した状 態の要部の縦断側面図、 図 8 Dは第 2タイプの樋材の斜視図、 図 9 Aは走行式樹 脂溶接機にて樹脂溶接を行う状態を示す斜視図、 図 9 Bは走行式樹脂溶接機の側 面図、 図 1 O Aは走行式樹脂溶接機の樹脂溶接機部をほぼ垂直且つ上方位置に設 定した状態の側面図、 図 1 0 Bは走行式樹脂溶接機の下方側より見た斜視図、 図 1 1 Aは走行式樹脂溶接機の正面図、 図 1 1 Bは走行式樹脂溶接機の背面図、 図 1 2 Aは樹脂溶接機部の要部斜視図、 図 1 2 Bは樹脂溶接機部に押圧部を装着し た状態の要部側面図、 図 1 3 Aは樹脂溶接機部及び押圧部の作業状態を示す縦断 正面図、 図 1 3 Bは樹脂溶接機部及び押圧部の平面図、 図 1 4 Aは成形面を円弧 状面としたタイプの樹脂溶接機部の要部斜視図、 図 1 4 Bは成形面を円弧状面と したタイプの作業状態を示す縦断正面図、 図 1 5 Aは台車部の底面図、 図 1 5 B は図 1 5 Aのィ部拡大図、 図 1 5 Cは締付ロールと支持ロールとで被重合部と重 合部とを締め付ける状態を示す作用図 Fig. 1A is a perspective view of an essential part of an outer enclosure constructed with the first type of building plate of the present invention, and Fig. 1B is an enlarged longitudinal section at a connecting portion of the adjacent first type of building plate. Front view, Fig. 2A is a schematic cross-sectional view of the first type of building plate, Fig. 2B is an enlarged view of Fig. 2A, Fig. 2C is an enlarged view of the mouth of Fig. 2A, Fig. 2D Fig. 2A is an enlarged view of section C in Fig. 2A, Fig. 2E is a process diagram in which a part of the main plate near the overlapping part of the other building plate is placed on the fixed part of one adjacent building plate, Fig. 3A is a perspective view showing a state where resin welding is performed by a traveling type resin welding machine, Fig. 3B is an enlarged view of a main part showing a state where resin welding is performed by a traveling type resin welding machine, and Fig. 3C is an adjacent state. To perform resin welding with the injection nozzle at the connecting point of the building plate FIG. 4A is an enlarged cross-sectional view of a connection portion of the second type of building plate of the present invention, FIG. 4B is an enlarged cross-sectional view of a portion to be overlapped of the second type of building plate, Fig. 4C is an enlarged cross-sectional view of the overlapping portion of the second type of building plate, Fig. 5A is an enlarged cross-sectional view of the connection portion of the third type of building plate of the present invention, and Fig. 5B is the third type of the building plate. Fig. 5C is an enlarged cross-sectional view of the overlapping portion of the third type of building plate, and Fig. 6A is an enlarged cross-sectional view of the overlapping portion of the fourth type of building plate of the present invention. Fig. 6B is an enlarged sectional view of the overlapped portion of the fourth type of building plate and the suspension, Fig. 6C is an enlarged sectional view of the fourth type of building plate, and Fig. 7A is an enlarged sectional view of the overlapping portion of the fourth type of building plate. FIG. 2B is a perspective view of a part of the construction enclosure of the present invention in which a first type of gutter is attached, and FIG. B is a perspective view of the construction enclosure with the gutter attached. Section omitted Figure 8A is a plan view of the main part showing the gutter material mounting structure and resin welding points at the eaves, Figure 8B is a perspective view showing the longitudinal eaves tip of the building plate, Figure 8C Fig. 8 is a longitudinal sectional side view of a main part of the construction enclosure of the present invention in which a second type of gutter is mounted, Fig. 8D is a perspective view of the second type of gutter, and Fig. 9A is a traveling tree. Fig. 9B is a side view of the traveling resin welding machine, and Fig. 1 OA is the resin welding machine section of the traveling resin welding machine in a substantially vertical and upward position. Fig. 10B is a perspective view from below of the traveling resin welding machine, Fig. 11A is a front view of the traveling resin welding machine, and Fig. 11B is traveling resin welding. Rear view of the machine, Fig. 12A is a perspective view of the main part of the resin welding machine, Fig. 12B is a side view of the main part with the pressing part attached to the resin welding machine, and Fig. 13A is resin welding. Of mechanical part and pressing part Fig. 13B is a plan view of the resin welding machine and the pressing part, and Fig. 14A is a perspective view of the main part of a resin welding machine with a molding surface of an arcuate shape. 14B is a vertical cross-sectional front view showing the working state of the type in which the forming surface is an arc-shaped surface, FIG. 15A is a bottom view of the bogie, FIG. 15B is an enlarged view of a portion of FIG. 15A, FIG. 5C is an action diagram showing a state in which the overlapped portion and the overlapped portion are tightened by the tightening roll and the support roll.
発明を実施するための最良の形態 BEST MODE FOR CARRYING OUT THE INVENTION
以下、 本発明の実施形態を図面に基づいて説明する。 まず、 建築用板 Aを構成 する原材料について説明する。 該原材料は、 金属薄板部 m , に合成樹脂フィルム m 2 が被覆されたものである。 その原材料は、 ロール成形機により、 屋根板材又 は壁板材等の建築用板 Aに成形され、 該建築用板 Aを使用して、 屋根, 壁等の種 々の建築構造物とした建設用外囲体を施工することができる。 Hereinafter, embodiments of the present invention will be described with reference to the drawings. First, the raw materials that make up the building plate A will be described. Raw materials are those sheet metal portions m, the synthetic resin film m 2 was coated. The raw material is formed into a building plate A such as a roof plate material or a wall plate material by a roll forming machine. Construction enclosures can be constructed as various building structures.
その金属薄板部 m , の具体例としては、 長手方向において長尺な帯板であり、 メツキ鋼板, カラー鋼板, ステンレス等の鋼材又はアルミ材, チタン材等の非鉄 系金属等が使用される。 その金属薄板部 m , は、 ロール成形機により成形が可能 な程度に板厚であり、 その金属薄板部 m の厚さは、 約 0 . 3 mm乃至約 1 . 5 mm 程度であり、 さらに好ましくは約 0 . 5 mm乃至約 1 mm程度である。  As a specific example of the thin metal plate portion m, a long strip in the longitudinal direction is used, and a steel material such as a plating steel plate, a color steel plate, stainless steel, or a non-ferrous metal such as an aluminum material or a titanium material is used. The thin metal plate portion m is thick enough to be formed by a roll forming machine, and the thickness of the thin metal plate portion m is about 0.3 mm to about 1.5 mm, more preferably. Is about 0.5 mm to about 1 mm.
次に、 合成樹脂フィルム m 2 は、 適宜の種類の合成樹脂で良いが、 後述する樹 脂溶接材 8と融着 (溶接ともいう) 可能な材質であることが好ましい。 さらに、 その合成樹脂フィルム m 2 が熱可塑性樹脂を主成分とすることもある。 具体的に は、 塩化ビニル樹脂ゃォレフィン系熱可塑性エラストマ一等の熱可塑性を有する 樹脂を主成分とした合成樹脂からなるものである。 その合成樹脂フィルム m 2 の 厚さは、 約 0 . 1 mm乃至約 1讓の範囲であり、 好ましくは約 0 . 2 111111〜約0 . 5 mmの範囲とし、 さらに好ましくは約 0 . 2 5 mmである。 Next, the synthetic resin film m 2 may be an appropriate type of synthetic resin, but is preferably a material that can be fused (also referred to as welding) with a resin welding material 8 described below. Furthermore, sometimes the synthetic resin film m 2 as a main component a thermoplastic resin. Specifically, it is made of a synthetic resin mainly composed of a resin having thermoplasticity such as vinyl chloride resin-olefin thermoplastic elastomer. The thickness of the synthetic resin film m 2 is in the range of about 0.1 mm to about 1 mm, preferably in the range of about 0.2 111 111 to about 0.5 mm, and more preferably about 0.25 mm. mm.
さらに、 合成樹脂フィルム m 2 は、 耐久性のあるものが好適である。 また、 溶 融する温度の設定も材質により種々異なるが、 建築用板 Aの使用条件に適応する ように設定されることが好ましい。 なお、 上記のような条件の建築用板 Aの中に は、 塩化ビニル鋼板 (通称 「塩ビ鋼板」 ) も含まれる。 また、 合成樹脂フィルム m 2 は、 紫外線又は汚染空気に対して強いもので耐候性に優れた材質であり、 且 つ破断, 膨れ或いはひび割れ等が起きにくい性質のものが好ましい。 上記の条件 を満たす具体的な材質として好適なるものとしては、 エチレンプロピレンを主成 分としたォレフィン系熱可塑性エラストマ一等が存在する。 Further, the synthetic resin film m 2 is suitably those durable. Also, the setting of the melting temperature varies depending on the material, but it is preferable to set the melting temperature so as to adapt to the use conditions of the building plate A. Note that the building sheet A under the above conditions includes a vinyl chloride steel sheet (commonly called “PVC steel sheet”). Further, the synthetic resin film m 2 is an excellent material in weather resistance stronger against ultraviolet or contaminated air,且one break, swelling or those cracks is hardly nature occur preferable. As a preferable material that satisfies the above conditions, there is an olefin-based thermoplastic elastomer containing ethylene propylene as a main component.
なお、 環境保護の面からいえば、 前記合成樹脂フィルム m 2 を構成する成分に は、 ハロゲンを含まない化合物から構成されることが好ましい。 即ち、 合成樹脂 フィルム m 2 を構成する成分から塩素系化学物質を排除したものであって、 有機 塩素化合物をもとにして形成されたものではないことが好ましい。 これによつて 、 合成樹脂フィルム m 2 は、 焼却しても、 ダイォキシンを発生することがなく、 環境, 生物に対して害を及ぼさないものである。 Incidentally, In terms of environmental protection, the components constituting the synthetic resin film m 2, it is preferably composed of a compound containing no halogen. That is, be one obtained by eliminating the chlorine chemicals from the components that constitute the synthetic resin film m 2, it is preferable not to have been formed by an organic chlorine compound in the original. Yotsute thereto, the synthetic resin film m 2 can be incinerated, without generating a dioxin, environment, those that do not adversely harm to the organism.
その合成樹脂フィルム m 2 は、 5 0 0 °C前後の熱風を吹きつけて溶融し、 その 加熱後, 押圧することで、 合成樹脂フィルム m 2 同士の融着が可能である。 また フィルムと同一の樹脂を加熱容器内で溶融させ、 合成樹脂フィルム m 2 上に押し 出し展着させることで樹脂溶接材 8との融着 (溶接) も良好に行われる。 その樹 脂溶接材 8は、 熱可塑性を有するものであれば良いが、 前記合成樹脂フィルム mThe synthetic resin film m 2 is melted by blowing hot air at about 500 ° C., and after being heated, pressed, the synthetic resin films m 2 can be fused together. Also The same resin as the film is melted by heating vessel fusion (welding) the resin weld material 8 be pressed out spreading on the synthetic resin film m 2 is also performed satisfactorily. The resin welding material 8 may be a material having thermoplasticity, but the synthetic resin film m
2 と同一の素材からなるものが好ましい。 Those made of the same material as 2 are preferred.
その建築用板 Aは、 屋根, 壁等を構成するものであり、 複数のタイプが存在し 、 各タイプも基本的な形状としては、 主板 1, 被重合部 2, 重合部 3及び固定部 4とから構成され、 前記合成樹脂フィルム m 2 は、 主板 1, 被重合部 2, 重合部 3及び固定部 4の表面側となるようにして建築用板 Aが形成される。 まず第 1 タ イブの建築用板 Aは、 図 2 Aに示すように、 平坦状の主板 1の幅方向の一端側に 被重合部 2が形成される。 The architectural plate A constitutes a roof, a wall, and the like, and there are a plurality of types, and each type has a basic shape of a main plate 1, a portion to be polymerized 2, a portion to be polymerized 3, and a fixed portion 4 The architectural plate A is formed so that the synthetic resin film m 2 is on the surface side of the main plate 1, the portion to be polymerized 2, the polymerized portion 3, and the fixing portion 4. First, as shown in FIG. 2A, a first type building plate A is formed with a portion 2 to be overlapped on one end side in the width direction of a flat main plate 1.
該被重合部 2は、 図 1 Cに示すように、 主板 1より見て上方に立ち上がるよう にして、 その断面形状がほぼへァピンのごとく折返し状に形成された部位である 。 そして、 その被重合部 2の主板 1側の立ち上がり部位が内側片 2 aであり、 被 重合部 2の外側の立ち上がり部位が外側片 2 bとなる。 その主板 1 と前記被重合 部 2の内側面 2 aとの屈曲箇所が角部 Kとなる。 該角部 Kは、 後述する樹脂溶接 が前記重合部 3とともに施される箇所又は樹脂溶接部位が近接する箇所である。 次に、 その被重合部 2の外側片 bの下端より外方に建築用板 Aの幅方向の外 方に向かって固定部 4が形成されている。 該固定部 4と前記外側片 2 bとの連続 する箇所は、 主板 1より下方又は低い位置となる。 すなわち固定部 4は、 前記主 板 1と僅かな段差を有している。 また、 前記固定部 4は、 主板 1とほぼ平行とな る水平状の平坦面である。 その固定部 4の幅方向 (建築用板 Aの幅方向に等しい ) は、 主板 1の幅方向寸法に比較して極めて小さい。  As shown in FIG. 1C, the to-be-polymerized portion 2 is a portion formed so as to rise upward as viewed from the main plate 1 and to have a cross-sectional shape substantially folded like a hairpin. The rising portion on the main plate 1 side of the overlapped portion 2 is the inner piece 2a, and the rising portion outside the overlapped portion 2 is the outer piece 2b. A bent portion between the main plate 1 and the inner surface 2a of the portion to be overlapped 2 is a corner K. The corner portion K is a portion where resin welding described later is performed together with the overlapping portion 3 or a portion where the resin welding portion is close. Next, a fixing portion 4 is formed outward from the lower end of the outer piece b of the overlapped portion 2 toward the outside in the width direction of the building plate A. The portion where the fixing portion 4 and the outer piece 2b are continuous is located below or below the main plate 1. That is, the fixing portion 4 has a slight step from the main plate 1. The fixing portion 4 is a horizontal flat surface substantially parallel to the main plate 1. The width direction of the fixing portion 4 (equal to the width direction of the building plate A) is extremely smaller than the width direction dimension of the main plate 1.
建築用板 Aの幅方向の寸法は、 3メートル乃至 6メートル程度で、 その中で固 定部 4は幅方向寸法がほぼ 3 0ミリを越えない程度で十分であるが、 この寸法は 適宜に設定されても構わない。 その固定部 4は、 建築用板 Aを下地部 5に固着具 1 2を介して固定する役目をなしている。 その固定部 4の外端には該固定部 4の 上方 (表面側) に向かって折り返し状の屈曲端縁 4 aが形成されている。 さらに 具体的には、 その固定部 4と屈曲端縁 4 aとの連続する部位は、 断面ほぼ C字形 状又は逆 C字形状に形成される。 次に、 重合部 3は、 図 2 Dに示すように、 前記主板 1の幅方向他端側、 すなわ ち前記被重合部 2が形成されている側とは反対側に形成されている。 該重合部 3 は主板 1の幅方向他端側より立上がり状に内側片 3 aが形成され、 該内側片 3の 上端から外方へ外側片 3 bが形成されている。 その内側片 3 aと外側片 3 bとの 連続する箇所は断面ほぼ円弧状又はアーチ状であり、 内側片 3 aと外側片 3 bと の上方同士は滑らかに連続している。 その重合部 3は、 隣接する他方の建築用板 Aの被重合部 2に重合するものである。 The dimension of the building plate A in the width direction is about 3 to 6 meters, and it is sufficient that the width of the fixing part 4 does not exceed approximately 30 mm. It may be set. The fixing part 4 serves to fix the building plate A to the base part 5 via the fixing tool 12. At the outer end of the fixed portion 4, a bent edge 4 a that is folded upward (toward the front side) of the fixed portion 4 is formed. More specifically, a continuous portion of the fixed portion 4 and the bent edge 4a is formed to have a substantially C-shaped or inverted C-shaped cross section. Next, as shown in FIG. 2D, the overlapped portion 3 is formed on the other end in the width direction of the main plate 1, that is, on the opposite side to the side on which the overlapped portion 2 is formed. The overlapping portion 3 is formed with an inner piece 3a rising from the other end of the main plate 1 in the width direction, and an outer piece 3b formed outward from the upper end of the inner piece 3. A continuous portion of the inner piece 3a and the outer piece 3b has a substantially arc-shaped cross section or an arch shape, and the upper portions of the inner piece 3a and the outer piece 3b are smoothly connected to each other. The overlapped portion 3 overlaps the overlapped portion 2 of the other adjacent building plate A.
そして、 前記被重合部 2には、 被嵌合部 2 cが形成され、 また重合部 3には嵌 合部 3 cが形成されている。 そして、 並設された建築用板 A, A, …において、 その隣接する一方の建築用板 Aの被重合部 2に他方の建築用板 Aの重合部 3寄り の主板 1の一部が載置されるとともに前記被嵌合部 2 cと嵌合部 3 cとが嵌合固 定し、 前記被重合部 2に重合部 3が重合される。 その被嵌合部 2 cは、 前記被重 合部 2の内側片 2 aに凹むように形成されている。 具体的には、 内側片 2 aの上 方より主板 1側に断面ほぼ 「く」 字形状に折曲形成され、 さらに、 その 「く」 字 形状に折曲形成の下端より、 前記内側片 2 aが傾斜状となって、 主板 1側に連続 している。  The overlapped portion 2 is formed with a fitted portion 2c, and the overlapped portion 3 is formed with a fitting portion 3c. Then, in the building plates A, A, ... arranged side by side, a part of the main plate 1 close to the overlapping portion 3 of the other building plate A is placed on the overlapped portion 2 of the adjacent building plate A. The fitted portion 2c and the fitted portion 3c are fitted and fixed at the same time, and the overlapped portion 3 is superimposed on the overlapped portion 2. The fitted portion 2 c is formed so as to be recessed in the inner piece 2 a of the overlapped portion 2. More specifically, the inner piece 2a is bent from the upper side of the inner piece 2a to the main plate 1 side in a substantially "C" -shaped cross-section, and further, the inner piece 2 is bent from the lower end of the "-"-shaped bend. a is inclined and continues to the main plate 1 side.
前記被嵌合部 2 cは前記 「く」 字形状の下端箇所となる。 次に、 嵌合部 3 cは 、 外側片 3 bに形成され、 該外側片 3 bの下端位置に主板 1側に向かってほぼ 「 く」 字形状に折曲形成された部位の尖った部位となる。 外側片 3 bから嵌合部 3 cに到るまでの外側片 3 bの形状は外側下向きに傾斜状となっている。 そして、 隣接する建築用板 A, A同士において、 被重合部 2に重合部 3が重合したときに 、 同時に、 被嵌合部 2 cと嵌合部 3 c同士が嵌合することができるようになって いる。  The fitted portion 2c is a lower end portion of the "C" shape. Next, the fitting portion 3c is formed on the outer piece 3b, and a pointed portion of a portion that is bent at the lower end position of the outer piece 3b toward the main plate 1 in a substantially "C" shape is formed. It becomes. The shape of the outer piece 3b from the outer piece 3b to the fitting portion 3c is inclined outward and downward. Then, in the adjacent building boards A, A, when the overlapped portion 3 overlaps the overlapped portion 2, the fitted portion 2c and the fitting portion 3c can be fitted together at the same time. It has become.
上記建築用板 Aは、 幅方向に複数枚が並設される。 そして、 図 2 Eに示すよう に、 隣接する一方の建築用板 Aの固定部 4が下地部 5にビス等の固着具 1 2を介 して固着される。 その被重合部 2に他方の建築用板 Aの重合部 3が重合される。 このとき、 重合部 3付近の主板 1は、 前記被重合部 2に連続形成された固定部 4 上に載置される。 特に、 固定部 4の外端に屈曲端縁 4 aが形成されている場合に は、 該屈曲端縁 4 aの頂部箇所に隣接する建築用板 Aの主板 1の裏面が当接する ことになる。 この状態により、 図 1 Bに示すように、 固定部 4を下地部 5に固定 しているビス等の固着具 1 2の頭部が主板 1 と接触しないようにすることができ る。 また、 積雪による主板 1の変形も防止することができる。 A plurality of the building plates A are arranged side by side in the width direction. Then, as shown in FIG. 2E, the fixing portion 4 of the adjacent one of the building plates A is fixed to the base portion 5 via a fixing tool 12 such as a screw. The overlapping portion 3 of the other building board A is superimposed on the overlapping portion 2. At this time, the main plate 1 in the vicinity of the overlapping portion 3 is placed on the fixed portion 4 continuously formed on the portion 2 to be overlapped. In particular, when a bent edge 4 a is formed at the outer end of the fixed portion 4, the back surface of the main plate 1 of the building plate A adjacent to the top portion of the bent edge 4 a contacts. Will be. In this state, as shown in FIG. 1B, it is possible to prevent the head of the fixing tool 12 such as a screw fixing the fixing part 4 to the base part 5 from coming into contact with the main plate 1. In addition, deformation of the main plate 1 due to snow can be prevented.
その隣接する一方側の建築用板 Aの被重合部 2の隅角箇所である角部 Kとその 付近の主板 1、 前記重合部 3の外側片 3 bの下方 (下端 T ) 付近に亘り樹脂溶接 が施される。 具体的には、 被重合部 2の角部 K箇所の合成樹脂フィルム m 2 と、 重合部 3の外側片 3 bの下端 T箇所における合成樹脂フィルム m 2 とが前記樹脂 溶接材 8を介して樹脂溶接を行うことで融着 (溶接) する。 この樹脂溶接材 8に よる融着の樹脂溶接作業において、 熱風は、 図 3 Cに示すように、 前記角部 K及 び下端 Tを中心にしてその周囲に当たるようにしている。 これによつて、 建築用 板 Aの被重合部 2と重合部 3との樹脂溶接作業において、 熱風による局部的な熱 変形が生じにくいものにしている。 The resin extends over the corner K, which is the corner of the overlapped portion 2 of the adjacent building plate A on one side, the main plate 1 in the vicinity thereof, and the lower portion (lower end T) of the outer piece 3 b of the overlapped portion 3. Welding is performed. Specifically, a synthetic resin film m 2 corners K point of the polymerization unit 2, and a synthetic resin film m 2 at the lower end T portion of the outer piece 3 b of the overlapping portion 3 via the resin weld material 8 It is fused (welded) by performing resin welding. In the fusion resin welding operation using the resin welding material 8, as shown in FIG. 3C, the hot air hits the corner K and the lower end T around the periphery thereof. Thereby, in the resin welding operation of the overlapped portion 2 and the overlapped portion 3 of the building plate A, local thermal deformation due to hot air is less likely to occur.
その樹脂溶接作業には、 走行式樹脂溶接機 Bが使用される。 該走行式樹脂溶接 機 Bは、 図 3 Aに示すように、 車輪にて移動するもので、 車体に走行モータが装 着されている。 そしてさらに、 車体には溶接材送り装置 1 0と熱風装置 1 1が装 着されている。 その熱風装置 1 1の噴射ノズル 1 1 aから熱風を被重合部 2と重 合部 3箇所に吹きつけ、 その箇所を高温に熱しながら前記溶接材送り装置 1 0か ら樹脂溶接材 8を充填してゆくものである。 このとき噴射ノズル 1 1 aの熱風は 、 図 3 Bに示すように、 前記被重合部 2の角部 K及び重合部 3の下端 Tに当たる ようにし、 溶けた樹脂溶接材 8は角部 K箇所で且つ下端 T箇所に亘り充填するこ とができる。 さらに、 樹脂溶接材 8は、 前記被重合部 2と重合部 3のそれぞれの 合成樹脂フィルム m 2 と融着し、 樹脂溶接材 8と合成樹脂フィルム m 2 とが一体 的に固化することによって、 被重合部 2と重合部 3との重合部箇所を防水構造に することができる。 A traveling resin welding machine B is used for the resin welding work. As shown in FIG. 3A, the traveling type resin welding machine B moves by wheels, and a traveling motor is mounted on a vehicle body. Further, a welding material feeding device 10 and a hot air device 11 are mounted on the vehicle body. Hot air is blown from the injection nozzle 1 1a of the hot air device 11 to the overlapped portion 2 and the overlapping portion 3 at the overlapped portion 2 and the resin welding material 8 is filled from the welding material feeder 10 while the portion is heated to a high temperature. It is something to do. At this time, as shown in FIG. 3B, the hot air of the injection nozzle 11 a was caused to hit the corner K of the portion to be polymerized 2 and the lower end T of the overlapped portion 3, and the melted resin welding material 8 was located at the corner K. And can be filled at the lower end T. Further, the resin weld material 8, by the fusing each of the synthetic resin film m 2 of the polymer portion 2 and the overlapping portion 3, a resin weld material 8 and the synthetic resin film m 2 is solidified integrally, The overlapped portion between the overlapped portion 2 and the overlapped portion 3 can have a waterproof structure.
この樹脂溶接には、 必ずしも熱風吹付は、 必要としないが溶接能力や溶接品質 を向上させるため、 何らかの予熱を行うことが望ましい。 また、 前記走行式樹脂 溶接機 Bに代わって、 手持式樹脂溶接機を使用してもかまわない。 その手持式樹 脂溶接機は、 作業員が手にもつて樹脂溶接を行うことができるハンディータイプ のものであり、 溶接材送り装置 1 0と熱風装置 1 1がほぼ一体的になって構成さ れている。 This resin welding does not necessarily require hot air blowing, but it is desirable to perform some kind of preheating in order to improve welding performance and welding quality. Further, instead of the traveling resin welding machine B, a hand-held resin welding machine may be used. The hand-held resin welding machine is of a handy type that enables workers to carry out resin welding while holding it in their hands. The welding material feeder 10 and the hot air device 11 are almost integrated. Have been.
次に、 本発明の建設用外囲体を屋根として施工した場合に、 これに装着される 樋構造について図 7 , 図 8に基づいて説明する。 この樋の装着構造には、 2つの タイプが存在し、 まず第 1 タイプでは、 樋材 6は、 樋本体 6 aと取付部 6 bとか ら構成される。 その樋材 6は、 前記建築用板 Aと同様に金属薄板部 m , と合成樹 脂フィルム m 2 とが層状に構成されて形成され原材料から形成されている。 その 樋本体 6 aは、 断面ほぼ正方形状であり、 その側部上端より取付部 6 bがー体形 成されている。 また、 樋材 6の少なくとも取付部 6 bの表面箇所にのみ、 前記合 成樹脂フィルム m 2 が被覆されているならば、 樋本体 6 a側には合成樹脂フィル ム m 2 が必ずしも被覆されていなくてもかまわない。 その取付部 6 bは、 前記取 付部 6 bの上端において、 その幅方向のいずれか一方側の側板の上端に幅方向外 方に向かって突出するように形成されたほぼ水平状の屈曲片である。 Next, the gutter structure attached to the construction enclosure of the present invention when it is constructed as a roof will be described with reference to FIGS. There are two types of this gutter mounting structure. In the first type, the gutter material 6 is composed of a gutter body 6a and a mounting portion 6b. The gutter material 6 is formed from a raw material, which is formed by forming a thin metal plate portion m 2 and a synthetic resin film m 2 in a layered manner, similarly to the building plate A. The gutter body 6a has a substantially square cross section, and a mounting portion 6b is formed from the upper end of the side. Further, only the surface portions of at least the attachment portion 6 b of the trough member 6, the if synthetic resin film m 2 is coated, the gutter body 6 a side have been synthesized resin film arm m 2 is always covered You don't have to. The mounting portion 6b has a substantially horizontal bent piece formed at the upper end of the mounting portion 6b at the upper end of one of the side plates in the width direction so as to project outward in the width direction. It is.
また、 建築用板 Aの長手方向の一端側で軒先となる部位には、 図 7, 図 8 Bに 示すように、 主板 1の長手方向にほぼ直交するように垂下状部 1 aが形成されて いる。 該垂下状部 1 aは、 前記主板 1の長手方向の軒先端に下方に向かって折曲 形成されたものであって、 前記主板 1に対してほぼ直角をなしている。 また、 垂 下状部 1 aは、 主板 1に対してほぼ直角内外 (近辺) であればよく、 必ずしも正 確に直角でなくてもかまわない。 その建築用板 Aの軒先側と樋材 6との連結箇所 には、 溶接用下地材 7が備わっている。 該溶接用下地材 7も前記建築用板 Aと同 様に、 金属薄板部 m , と合成樹脂フィルム m 2 とが層状とした原材料から形成さ れたものであり、 後述するように建築用板 Aの軒先と樋材 6との樹脂溶接が行い やすいようにしている。 しかし、 前記溶接用下地材 7の原材料は、 必ずしも金属 薄板部 m , と合成樹脂フィルム m 2 から形成されなくてもかまわない。 In addition, a droop-shaped portion 1a is formed at a part of the eaves at one end side in the longitudinal direction of the building plate A so as to be substantially orthogonal to the longitudinal direction of the main plate 1, as shown in FIGS. ing. The hanging portion 1 a is formed by bending downward at the eave tip in the longitudinal direction of the main plate 1, and is substantially perpendicular to the main plate 1. In addition, the hanging portion 1a may be provided at substantially right angles inside and outside (near) the main plate 1, and may not necessarily be exactly right angles. At the connection point between the eaves side of the architectural plate A and the gutter material 6, a welding base material 7 is provided. Also the welding base material 7 in the construction plate A the same way, which metal sheet section m, and the synthetic resin film m 2 was formed from the raw materials and layered, plate architectural as described below Resin welding between the eaves of A and the gutter material 6 is facilitated. However, the raw material of the welding base material 7, may be not be formed necessarily sheet metal section m, and a synthetic resin film m 2.
その溶接用下地材 7は、 その断面形状が図 7 A, Bに示すように、 ほぼ階段状 をなしている。 具体的には 2段の階段状に形成されたもので、 金属板材が適宜に 屈曲されて形成されたものである。 この溶接用下地材 7は、 長手方向に長尺とな る部材であり、 前記建築用板 Aの長手方向に対して直角となるように配置される 。 そして、 溶接用下地材 7の長手方向に直交する断面において、 図 7 A, Bに示 すように、 その中央の隅角部 7 aの水平面 7 a i に樋材 6の取付部 6 bが配置さ れ、 垂直面 7 a 2 に建築用板 Aの垂下状部 1 aが当接する。 The base material for welding 7 has a substantially stepped cross-sectional shape as shown in FIGS. 7A and 7B. Specifically, it is formed in two steps, and is formed by appropriately bending a metal plate material. The welding base material 7 is a member that is elongated in the longitudinal direction, and is disposed so as to be perpendicular to the longitudinal direction of the building plate A. Then, in a section orthogonal to the longitudinal direction of the base material for welding 7, as shown in FIGS. 7A and 7B, the mounting portion 6 b of the gutter material 6 is disposed on the horizontal plane 7 ai at the central corner 7 a. Sa Is, in the vertical plane 7 a 2 hanging shaped portion 1 a of the building board A abuts.
また、 樹脂溶接にて、 樹脂溶接材 8は前記溶接用下地材 7の合成樹脂フィルム m 2 にも融着することで、 建築用板 Aの垂下状部 1 aと、 樋材 6の取付部 6 bと 、 溶接用下地材 7とが融着固定されるものである。 さらに、 軒先箇所における隣 接する建築用板 A, Aの被重合部 2と重合部 3とによる連結箇所では、 図 7 Aに 示すように、 その被重合部 2と重合部 3との軒先先端の重合部位にも樹脂溶接材 8にて融着 (溶接) される。 Further, a resin welding, resin welding material 8 that also fused to the synthetic resin film m 2 of the welding base material 7, a hanging-shaped portion 1 a of the building board A, the mounting portion of the trough member 6 6b and the base material for welding 7 are fixed by fusion. Further, at the connection point between the overlapped portions 2 and 3 of the adjacent building plates A and A at the eaves location, as shown in FIG. It is also fused (welded) with the resin welding material 8 to the polymerization site.
これによつて、 樹脂溶接材 8は軒先における被重合部 2と重合部 3との開口部 分を樹脂溶接材 8の融着 (溶接) により水密的に塞ぐことができ、 被覆されるも のである。 具体的には、 前記被重合部 2と重合部 3との重合箇所の長手方向に沿 つて、 角部 K及び下端 T側に樹脂溶接材 8により融着 (溶接) され、 さらに前記 軒先の重合先端箇所を十分に樹脂溶接材 8で塞ぐとともに前記角部 K及び下端 T の反対側で且つ軒先周辺に樹脂溶接材 8を融着 (溶接) する。 これによつて、 被 重合部 2と重合部 3との連結箇所における防水性は、 確実なものにできる。  As a result, the resin welding material 8 can be water-tightly closed by fusing (welding) the resin welding material 8 at the opening between the overlapped portion 2 and the overlapped portion 3 at the eaves. is there. Specifically, along the longitudinal direction of the overlapping portion between the overlapped portion 2 and the overlapped portion 3, the corner portion K and the lower end T are fused (welded) to the resin welding material 8 at the corner portion K and the lower end T side. The distal end portion is sufficiently covered with the resin welding material 8, and the resin welding material 8 is fused (welded) to the opposite side of the corner K and the lower end T and around the eaves. Thereby, the waterproofness at the connection point between the overlapped portion 2 and the overlapped portion 3 can be ensured.
そして、 その垂下状部 1 aと取付部 6 bとが前記樹脂溶接材 8を介して融着 ( 溶接) されるものである。 また、 溶接用下地材 7の隅角部 7 aの上方における上 端面 7 bは、 前記下地部 5の上面部に載置され、 前記隅角部 7 aの下方における 下端面 7 cは前記下地部 5の垂直面に当接状態となる。 また、 前記樋材 6の樋本 体 6 aは、 図 7 Bに示すように、 下地部 5に固着されるブラケッ ト 9により支持 されることもある。 該ブラケッ ト 9は、 金属帯板から形成され、 前記下地部 5に 固定する固定部 9 aと、 前記樋材 6を支持する支持部 9 bとからなり、 前記固定 咅 P 9 aは、 前記下地部 5にドリルビス, アンカーポルト等にて固定され、 また支 持部 9 bは、 樋材 6の下面側より支持するものである。  The drooping portion 1a and the mounting portion 6b are fused (welded) via the resin welding material 8. The upper end face 7b above the corner 7a of the base material 7 for welding is placed on the upper surface of the base part 5, and the lower end face 7c below the corner 7a is the base It comes into contact with the vertical surface of part 5. Further, the gutter body 6a of the gutter material 6 may be supported by a bracket 9 fixed to the base portion 5, as shown in FIG. 7B. The bracket 9 is formed of a metal strip, and includes a fixing portion 9 a for fixing to the base portion 5 and a supporting portion 9 b for supporting the gutter material 6. The base part 5 is fixed to the base part 5 with a drill screw, an anchor port, or the like, and the support part 9 b is supported from the lower surface side of the gutter member 6.
さらに、 樋構造の第 2タイプとしては、 図 8 C, Dに示すように、 前記樋材 6 と溶接用下地材 7とを一体的となるように連続形成したものである。 具体的には 、 前記取付部 6 bが形成されていた箇所を溶接用下地材 7に置き換えたものであ る。 その一体形成された溶接用下地材 7が前記下地部 5に前記第 1 タイプとほぼ 同様にして配置される。 そして、 溶接用下地材 7の上方箇所の上端面 7 bが建築 用板 Aと下地部 5との間に挿入される状態となり、 前記垂下状部 1 aと溶接用下 地材 7の隅角部 7 aの水平面 7 a , とが樹脂溶接材 8を介して融着 (溶接ともい う) される。 Further, as a second type of gutter structure, as shown in FIGS. 8C and 8D, the gutter material 6 and the base material for welding 7 are continuously formed so as to be integrated. Specifically, the place where the attachment portion 6b was formed is replaced with a base material 7 for welding. The integrally formed base material for welding 7 is arranged on the base part 5 in substantially the same manner as in the first type. Then, the upper end face 7b of the upper part of the welding base material 7 is inserted between the building plate A and the base part 5, and the hanging part 1a and the welding lower part The horizontal plane 7 a at the corner 7 a of the base material 7 is fused (also called welding) via the resin welding material 8.
図 4 Aは、 建築用板 Aの第 2タイプである。 これは、 図 4 B, Cに示すように 、 主板 1の幅方向両側端に被重合部 2と重合部 3との形状がほぼ逆 U字形状に形 成されたものである。 さらに被重合部 2には固定部 4が連続形成されている。 ま た前記第 1 タイプの建築用板 Aと同様に、 被重合部 2には、 内側片 1 aと外側片 2 bが備わっており、 また重合部 3にも内側片 3 aと外側片 3 bとが備わってい る。  Fig. 4A shows the second type of building plate A. As shown in FIGS. 4B and 4C, the shape of the overlapped portion 2 and the overlapped portion 3 is formed on both ends in the width direction of the main plate 1 in a substantially inverted U-shape. Further, a fixed portion 4 is continuously formed in the portion 2 to be overlapped. Similarly to the first type of building plate A, the overlapped portion 2 has an inner piece 1a and an outer piece 2b, and the overlapped portion 3 also has an inner piece 3a and an outer piece 3b. b is provided.
その被重合部 1の内側片 1 aの下方において被嵌合部 2 cが前記逆 U字形状と した被重合部 2の内部に凹むように形成されている。 同様に嵌合部 3 cは、 外側 片 3 bの下端より逆 U字形状とした重合部 3の内方に向かって 「く」 字形状に凹 むように屈曲形成されたものである。 この第 2タイプは、 前記第 1 タイプの被嵌 合部 2 c及び嵌合部 3 cに比較して嵌合状態が少し浅くなるようにしたものであ り、 嵌合作業に押し込む力を小さくすることができる。 また、 固定部 4は前記被 重合部 1の外側片 2 bの下端より連続形成されたものである。  Below the inner piece 1a of the overlapped portion 1, the fitted portion 2c is formed so as to be recessed inside the inverted U-shaped overlapped portion 2. Similarly, the fitting portion 3c is formed to be bent so as to be recessed in a “C” shape from the lower end of the outer piece 3b toward the inside of the overlapping portion 3 having an inverted U shape. In the second type, the fitting state is slightly shallower than the fitting part 2c and the fitting part 3c of the first type, and the force for pushing into the fitting operation is small. can do. The fixing portion 4 is formed continuously from the lower end of the outer piece 2b of the portion 1 to be polymerized.
図 5 Aは、 建築用板 Aの第 3タイプである。 これは、 図 5 B , Cに示すように 、 その被重合部 2の被嵌合部 1 cと重合部 3の嵌合部 3 cとの形状がそれぞれ形 成されないものである。 すなわち、 被重合部 2に重合部 3を重合するのみで、 あ とは樹脂溶接材 8のみを使用して合成樹脂フィルム m 2 , m 2 同士を融着するも のである。 この第 3タイプの建築用板 Aも第 1 , 第 2タイプと同様に、 被重合部 2には、 内側片 2 aと外側片 2 bが備わっており、 また重合部 3にも内側片 3 a と外側片 3 bとが備わっている。 そして、 前記固定部 4は前記被重合部 2の外側 片 2 bの下端より連続形成されたものである。 Figure 5A is the third type of building plate A. As shown in FIGS. 5B and 5C, the shape of the fitted portion 1c of the overlapped portion 2 and the shape of the fitted portion 3c of the overlapped portion 3 are not formed. In other words, the synthetic resin films m 2 and m 2 are fused together using only the resin welding material 8 only by polymerizing the polymerized portion 3 on the polymerized portion 2. Similarly to the first and second types, this third type of building plate A also has an inner piece 2a and an outer piece 2b in the overlapped portion 2, and an inner piece 3 in the overlapped portion 3. a and the outer piece 3 b. The fixing portion 4 is formed continuously from the lower end of the outer piece 2b of the portion 2 to be overlapped.
図 6 Aは、 建築用板 Aの第 4タイプである。 これは、 図 6 B , Cに示すように 、 建築用板 Aと吊子 6 ' とから構成されている。 その建築用板 Aは、 主板 1の幅 方向両側に被重合部 2と重合部 3とがそれぞれ形成されている。 また、 前述した ように前記主板 1, 被重合部 1及び重合部 3には合成樹脂フィルム m 2 が被覆さ れている。 その被重合部 2は、 垂直板状に形成され、 重合部 3は、 内側片 3 aと 外側片 3 bからなり、 これら内側片 3 aと外側片 3 bによって断面ほぼ逆 U字形 状に形成されている。 Figure 6A is the fourth type of building plate A. As shown in FIGS. 6B and 6C, this is composed of a building plate A and a suspension 6 ′. The architectural plate A has a portion 2 to be overlapped and a portion 3 to be overlapped on both sides of the main plate 1 in the width direction. Further, the main plate 1 as described above, the synthetic resin film m 2 is to be polymerized unit 1 and the polymerization unit 3 is covered. The overlapped portion 2 is formed in a vertical plate shape, and the overlapped portion 3 is composed of an inner piece 3a and an outer piece 3b, and a substantially U-shaped cross section is formed by the inner piece 3a and the outer piece 3b. It is formed in a shape.
さらに、 吊子 6 ' は、 図 6 Bに示すように、 固定基部 6 a ' と押え部 6 b ' と から構成され、 該押え部 6 b ' は、 断面ほぼ逆 U字形状に形成されている。 そし て、 建築用板 Aの被重合部 2が前記吊子 6 ' の押え部 6 b ' により固定され、 吊 子 6, の固定基部 6 a, には貫通孔 6 a , 'が穿孔され、 ビス等の固着具 1 2を貫 通孔 6 a , 'に貫通させて下地部 5に固着される。 そして、 被重合部 2に重合部 3 が重合され、 角部 K付近の主板 1と前記重合部 3の外側片 3 bの下方 (下端 T ) 付近に亘り樹脂溶接が施される。  Further, as shown in FIG. 6B, the suspender 6 ′ includes a fixed base 6 a ′ and a holding portion 6 b ′, and the holding portion 6 b ′ is formed in a substantially inverted U-shaped cross section. I have. Then, the overlapped portion 2 of the building plate A is fixed by the holding portion 6 b ′ of the hangers 6 ′, and the fixing base portions 6 a, of the hangers 6, are provided with through holes 6 a, ′. The fixing tool 12 such as a screw is penetrated through the through-holes 6a, 6 'and is fixed to the base portion 5. Then, the superposed portion 3 is superposed on the superposed portion 2, and resin welding is performed over the main plate 1 near the corner K and the lower portion (lower end T) of the outer piece 3 b of the superposed portion 3.
また、 建設用外囲体を屋根として施工した場合に、 図 7 Aに示すように、 並設 された建築用板 A , A, …の水上側端において立上り材 1 3を設ける場合がある 。 このような場合には、 該立上り材 1 3の接合構造は、 被重合部 2と重合部 3と の重合箇所の水上側端と前記立上り材 1 3とが近接又はほぼ当接状となり、 その 被重合部 2と重合部 3と立上り材 1 3とのなす角箇所に前記樹脂溶接材 8を介し て樹脂溶接が施され、 融着するものである。  In addition, when the construction enclosure is constructed as a roof, as shown in FIG. 7A, a rising member 13 may be provided at the water-side end of the juxtaposed building boards A 1, A 2,. In such a case, the joining structure of the rising member 13 is such that the water-side end of the overlapping portion of the overlapped portion 2 and the overlapping portion 3 and the rising member 13 are close to or almost in contact with each other. Resin welding is performed via the resin welding material 8 at a corner formed by the overlapped portion 2, the overlapped portion 3, and the rising material 13, and fusion is performed.
なお、 前記立上り 1 3は、 建築用板 Aと同様に金属薄板部 m , と合成樹脂フィ ルム m 2 とが層状になったもので、 当然ながら、 その合成樹脂フィルム m 2 側が 前記被重合部 2と重合部 3との水上側に面している。 そして、 立上り材 1 3の合 成樹脂フィルム m 2 と被重合部 2と重合部 3との合成樹脂フィルム m 2 とが樹脂 溶接材 8を介して融着され、 確実なる防水構造とすることができる。 その立上り 材 1 3は、 屋根の水上側の端部に形成された壁面等として使用される。 Incidentally, the rising 1 3 is likewise sheet metal part m and building board A, a synthetic resin film in which a Lum m 2 becomes stratified, of course, the synthetic resin film m 2 side is the object polymerization unit It faces the water side of 2 and the polymerization section 3. Then, the synthetic resin film m 2 of the rising material 13 and the synthetic resin film m 2 of the portion to be polymerized 2 and the polymerized portion 3 are fused together via the resin welding material 8 to provide a reliable waterproof structure. it can. The rising material 13 is used as a wall or the like formed at the edge of the roof above the water.
なお、 上述したように、 建築用板 A, 樋材 6及び溶接用下地部 7等は、 相互に 融着 (溶接) しゃすいように、 表面側に合成樹脂フィルム m 2 が位置するように 使用されることが好ましい。 すなわち、 隣接する建築用板 A, A同士の接合では 、 被重合部 2と重合部 3との表面側に合成樹脂フィルム m 2 が位置するようにし てあるし、 また建築用板 A, 樋材 6及び溶接用下地部 7がそれぞれ融着しゃすい ように、 それぞれの部材の表面に合成樹脂フィルム m 2 が位置しているものであ る。 As described above, building board A, such trough member 6 and the welding base portion 7 are mutually the fusion (welding) Sha water, used as the synthetic resin film m 2 on the surface side is located Preferably. That is, in joining the adjacent building plates A, A, the synthetic resin film m 2 is positioned on the surface side of the portion to be polymerized 2 and the portion to be polymerized 3. 6 and welding the base portion 7 are each fused Shasui so, Ru der those on the surface of each member is a synthetic resin film m 2 are located.
建築用板 Aは、 図 2に示すように、 金属薄板部 m , と合成樹脂フィルム m 2 と が層状に構成された原材料から形成されるものであって、 主板 1と、 該主板 1の 幅方向の一端側に形成された被重合部 2と、 前記主板 1の幅方向他端側に形成さ れ且つ前記被重合部 2に重合可能とした重合部 3と、 前記被重合部 2の外側端よ りほぼ平坦状に形成された固定部 4とからなる。 Building board A, as shown in FIG. 2, there is the sheet metal part m, and the synthetic resin film m 2 is formed from raw material that is configured in layers, the main plate 1, of the main plate 1 A superposed part 2 formed at one end in the width direction, a superposed part 3 formed at the other end in the width direction of the main plate 1 and superposed on the superposed part 2, and a superposed part 2 It comprises a fixed part 4 formed almost flat from the outer end.
複数の建築用板 A, A, …が備えられ、 下地部 5上に並設される。 その隣接す る一方の建築用板 Aの固定部 4が図 2 Eに示すように、 下地部 5にドリルビス等 の固着具 1 2にて固着され、 該固定部 4上に隣接する他方の建築用板 Aの重合部 3寄りの主板 1の一部が載置され、 且つ前記被重合部 2に重合部 3が重合される 。 そして、 図 3 Cに示すように、 隣接する両建築用板 A, Aの重合部 3の外端 ( 下端 T ) 付近と被重合部 2の内側隅角部 (角部 K ) 付近に亘り樹脂溶接材 8にて 、 樹脂溶接が行われ、 図 1 Bに示すように、 隣接する建築用板 A, Aの前記合成 樹脂フィルム m 2 , m 2 が樹脂溶接材 8とともに融着 (溶接) され、 屋根, 壁等 の外囲体が形成される。 A plurality of architectural plates A, A,... As shown in FIG. 2E, the fixing part 4 of one adjacent building plate A is fixed to the base part 5 with a fixing tool 12 such as a drill screw, and the other building part adjacent to the fixing part 4 is fixed. A part of the main plate 1 near the overlapping portion 3 of the plate A is placed, and the overlapping portion 3 is overlapped with the portion to be overlapped 2. Then, as shown in Fig. 3C, the resin extends between the vicinity of the outer end (lower end T) of the overlapping portion 3 of the adjacent building plates A, A and the vicinity of the inner corner (corner K) of the portion 2 to be overlapped. by welding material 8, is performed resin welding, as shown in FIG. 1 B, the adjacent building board a, the synthetic resin film m 2, m 2 of a with the resin weld material 8 fusing (welding) Enclosures such as roofs and walls are formed.
以上説明したように本発明における建設用外囲体によれば、 建築用板 Aは、 金 属薄板部 m , と合成樹脂フィルム m 2 とが層状に構成され、 且つ主板 1 と、 該主 板 1の幅方向の一端側に形成された被重合部 2と、 前記主板 1の幅方向他端側に 形成され且つ前記被重合部 2に重合可能とした重合部 3と、 前記被重合部 2の外 側端よりほぼ平坦状に形成された固定部 4とを有している。 According to construction enclosure of the present invention described above, building board A is metallic thin plate section m, and the synthetic resin film m 2 is configured in layers, and the main plate 1, the main plate 1, a superposed part 2 formed at one end in the width direction, a superposed part 3 formed at the other end in the width direction of the main plate 1 and superposed on the superposed part 2, and a superposed part 2 And a fixing portion 4 which is formed to be substantially flat from the outer end.
そして、 隣接する一方の建築用板 Aの固定部 4上に他方の建築用板 Aの重合部 3付近が載置され且つ前記被重合部 2に重合部 3が重合され、 両建築用板 A, A の重合部 3の外端付近と被重合部 1の内側隅角部付近に亘り樹脂溶接材 8を介し て、 隣接する建築用板 A, Aの合成樹脂フィルム m 2 , m 2 を利用して、 これら を融着 (樹脂溶接) し、 連結することができるもので、 その作業は極めて効率的 で、 簡易且つ迅速にできる。 また、 隣接する建築用板 A, Aの合成樹脂フィルム m 2 , m 2 同士と樹脂溶接材 8により融着 (溶接) されることで、 その防水性, 水密性を極めて良好なものにすることができる。 Then, the vicinity of the overlapping portion 3 of the other building plate A is placed on the fixing portion 4 of the adjacent one of the building plates A, and the overlapping portion 3 is overlapped on the portion 2 to be overlapped. The synthetic resin films m 2 , m 2 of adjacent building plates A, A are used via the resin welding material 8 near the outer end of the overlapped portion 3 of A and near the inner corner of the portion 1 to be overlapped. Then, they can be fused (resin welded) and connected, and the work is extremely efficient, simple and quick. In addition, by adhering (welding) the synthetic resin films m 2 , m 2 of the adjacent building plates A, A to each other with the resin welding material 8, the waterproofness and water tightness thereof are extremely improved. Can be.
また、 前述したように、 前記固定部 4が被重合部 2の外側端より連続的に形成 されたもので、 該固定部 4を下地部 5等にドリルビス等の固着具 1 2にて固着す ることが容易にできるし、 その固定部 4も隣接する他方の建築用板 Aの重合部 3 寄りの主板 1の一部により覆い隠されるので、 外観上において極めて整然とした 状態にできる。 これによつて、 建築用板 Aには、 吊子等の装着用部材が不要とな り、 部品点数を格段に少なくすることができる。 Further, as described above, the fixing portion 4 is formed continuously from the outer end of the portion 2 to be overlapped, and the fixing portion 4 is fixed to the base portion 5 or the like with a fixing tool 12 such as a drill screw. And the fixing part 4 is also covered by a part of the main plate 1 near the overlapping part 3 of the adjacent building plate A, so that the appearance is extremely orderly. Can be in a state. This eliminates the need for mounting members such as hangers on the architectural plate A, and can significantly reduce the number of parts.
さらに、 隣接する建築用板 A , Aは、 合成樹脂フィルム m 2 , m 2 とが樹脂溶 接材 8を介して融着されることにより連結されるが、 樹脂溶接材 8と合成樹脂フ イルム m 2 とは、 共に合成樹脂であるために、 低い温度で溶けるものであり、 金 属に局部的な熱歪による変形が生じる程度の高温は不要である。 よって、 建築用 板 A自体には、 熱歪による変形が生じることなく良好な仕上がりにすることがで きる。 Further, the adjacent building plates A 1 and A 2 are connected by fusing the synthetic resin films m 2 and m 2 with each other through the resin welding material 8. However, the resin welding material 8 and the synthetic resin film 8 are connected to each other. Since m 2 is a synthetic resin, it melts at a low temperature, and does not require such a high temperature that the metal is deformed by local thermal strain. Therefore, the building plate A itself can have a good finish without deformation due to thermal strain.
さらに、 前記被重合部 2には、 被嵌合部 2 cが形成され、 重合部 3には前記被 嵌合部 2 cに対応する位置に嵌合部 3 cが形成され、 前記被嵌合部 2 cと嵌合部 3 cとが嵌合固定されることにより、 作業効率を向上させることができる。 すなわち、 並設する建築用板 A, A, …同士に樹脂溶接材 8による樹脂溶接を 行い合成樹脂フィルム m 2 , m 2 同士の融着を完了するまで、 前記被嵌合部 2 c と嵌合部 3 cとを嵌合することで、 被重合部 2と重合部 3との重合状態を維持し 、 位置決め, 及び作業の安定性を得ることができる。 これによつて、 極めて正確 且つ効率的で安全な作業を行うことができる。 また、 被重合部 2及び嵌合部 3 c が形成されることより、 被重合部 2と重合部 3との重合箇所の断面の強度を向上 させることができる利点もある。 Further, a fitting portion 2c is formed in the overlapped portion 2, and a fitting portion 3c is formed in a position corresponding to the fitting portion 2c in the overlapped portion 3. The work efficiency can be improved by fitting and fixing the portion 2c and the fitting portion 3c. That is, juxtaposed to construction plate A, A, ... with each other to complete the make resin welding with resin weld material 8 synthetic resin film m 2, m 2 fusion of, fitted with the fitted portion 2 c By fitting the joining portion 3c, the overlapping state of the overlapped portion 2 and the overlapped portion 3 can be maintained, and positioning and work stability can be obtained. Thereby, extremely accurate, efficient and safe work can be performed. Further, since the overlapped portion 2 and the fitting portion 3c are formed, there is an advantage that the strength of the cross section of the overlapped portion between the overlapped portion 2 and the overlapped portion 3 can be improved.
また、 前記建築用板 Aの長手方向端部における軒先箇所と、 金属薄板部 ir と 合成樹脂フィルム m2 とが層状に構成されて形成された樋材 6とが前記樹脂溶接 材 8を介して前記合成樹脂フィルム m 2 が融着させてなる建設用外囲体としたこ とにより、 建築用板 A, A, …の長手方向における軒先と樋材 6との水密的な装 着が極めて簡単にできる。 Further, the eaves portion in the longitudinal direction end portion of the building board A, and the trough member 6 and the sheet metal part ir the synthetic resin film m 2 was formed is configured in layers via the resin weld material 8 by the arc the synthetic resin film m 2 is the construction enclosure comprising fused, architectural plates a, a, ... extremely simple watertight specific instrumentation attachment of eaves and Toizai 6 in the longitudinal direction of the Can be.
すなわち、 前記樋材 6も建築用板 Aと同様に金属薄板部 ir と合成樹脂フィル ム m 2 とが層状に構成されたものとしており、 前記建築用板 Aの軒先端部と樋材 6とを樹脂溶接材 8を介して樹脂溶接による融着 (溶接) を行うことができる。 これによつて、 建築用板 Aの長手方向軒先端部と樋材 6との間は完全に水密的と なり、 雨水が確実に樋材 6内に入り込むことができる。 That is, the trough member 6 has also assumed that similarly to the construction plate A and the metal thin plate portion ir a synthetic resin film arm m 2 was constructed in layers, the eaves tip and trough member 6 of the building board A Can be welded (welded) by resin welding via the resin welding material 8. As a result, the space between the tip of the eaves of the building plate A in the longitudinal direction and the gutter 6 becomes completely watertight, and rainwater can surely enter the gutter 6.
次に、 製造装置 Bの説明を行う。 その製造装置 Bは、 図 9 A, Bに示すように 、 主に溶接材送り装置 1 0, 熱風装置 1 1からなる樹脂溶接機部 B , と、 該樹脂 溶接機部 B , を支持する溶接機受台 2 1、 駆動部 1 6, 走行部 1 7、 仕上ロール 部 2 0及び台車部 1 9等から構成される。 その台車部 1 9は、 長方形の平板状に 形成されている。 台車部 1 9は、 前記樹脂溶接機部 B , , 駆動部 1 6等が上面に 装着されており、 また、 台車部 1 9の下面側に走行部 1 7が装着される。 Next, the manufacturing apparatus B will be described. As shown in Figs. 9A and 9B, , A resin welding machine part B mainly composed of a welding material feeder 10 and a hot air device 11, and a welding machine pedestal 21 supporting the resin welding machine part B 1, a driving part 16, and a traveling part 17 And a finishing roll part 20 and a bogie part 19. The bogie portion 19 is formed in a rectangular flat plate shape. The bogie section 19 has the resin welding section B 1, the drive section 16 and the like mounted on the upper surface thereof, and the bogie section 19 has a running section 17 mounted on the lower surface side thereof.
該走行部 1 7は、 図 1 0 B, 図 1 1 A, Bに示すように、 台車部 1 9を走行さ せるための走行輪 1 7 a, 輪軸 1 7 bから構成され、 該輪軸 1 7 bが前記台車部 As shown in FIGS. 10B, 11A and 11B, the traveling portion 17 is composed of traveling wheels 17a and a wheel axle 17b for running the bogie portion 19, and the axle 1 7 b is the bogie section
1 9の下面に軸受を介して前後方向両端箇所に装着され、 該輪軸 1 7 bに走行輪19 At the lower end of 19, mounted on both ends in the front-rear direction via bearings, running wheels
1 7 aが装着される。 該走行輪 1 7 aは図 9, 図 1 0等に示すように、 前輪部 117a is attached. As shown in FIGS. 9, 10, etc., the running wheels 17a
7 a 1 と後輪部 1 7 a2 とからなる。 Consisting rear wheel unit 1 7 a 2 Metropolitan and 7 a 1.
それぞれの走行部 1 7の前輪部 1 7 a , と後輪部 1 7 a 2 とは、 前記駆動部 1The front wheel section 17 a and the rear wheel section 17 a 2 of each traveling section 17
6を介して回転駆動するものである。 その駆動部 1 6は、 図 9 Bに示すように、 駆動モータ 1 6 aと伝達部 1 6 bとからなり、 伝達部 1 6 bは、 チヱーン等が使 用される。 そして、 前記前輪部 1 7 a ! 及び後輪部 1 7 a2 のそれぞれの輪軸 1It is driven to rotate via 6. As shown in FIG. 9B, the drive section 16 includes a drive motor 16a and a transmission section 16b, and a chain or the like is used for the transmission section 16b. Then, each of the wheel shaft 1 of the front wheel 1 7 a! And the rear wheel unit 1 7 a 2
7 b , 1 7 bには従動スプロケット等の被伝達部 1 7 cが装着され、 前記駆動モ ータ 1 6 aに装着された駆動スプロケッ ト等の駆動部材 1 6 cと前記被伝達部材A transmission part 17c such as a driven sprocket is mounted on 7b, 17b, and a driving member 16c such as a driving sprocket mounted on the driving motor 16a and the transmission member.
1 7 cとの間にチューン等の伝達部 1 6 bとが巻き掛けられて駆動部 1 6から前 輪部 1 7 a , 及び後輪部 1 7 a2 に回転力を伝達するものである。 It is intended to transmit the rotational force from the driving unit 1 6 is wound around a transfer unit 1 6 b tune such front wheel unit 1 7 a, and the rear wheel unit 1 7 a 2 between 1 7 c .
このようにして、 前輪部 1 7 a , と後輪部 1 7 a2 とが駆動部 1 6を介してそ れぞれ独立して同一方向に回転することができるようになっている。 この駆動部In this way, so that it can rotate in the same direction the front wheel 1 7 a, and a rear wheel unit 1 7 a 2 are then respectively independently their via the drive unit 1 6. This drive
1 6及び走行部 1 7の構成は上記構造に限定されるものではない。 前記台車部 1The configurations of 16 and the traveling section 17 are not limited to the above-described structures. The cart unit 1
9は、 これら装置の重量を支持する構造であるため比較的肉厚の強度を有するも のが使用され、 実際には金属板等が使用される。 さらに上述した前輪部 1 7 a, 及び後輪部 1 7 a2 の独立駆動方式以外に前輪部 1 7 a】 のみの駆動方式又は後 輪部 1 7 a2 のみの駆動方式が採用されてもかまわない。 Since the device 9 has a structure that supports the weight of these devices, a device having a relatively thick strength is used, and a metal plate or the like is actually used. Further above the front wheel 1 7 a, and the rear wheel unit 1 7 a front wheel 1 in addition to independently driving scheme 2 7 a] only driving system or the rear wheel unit 1 7 a 2 only driving scheme be adopted I don't care.
次に、 樹脂溶接機部 B, は、 図 9 A, Bに示すように、 前述したように溶接材 送り装置 1 0と熱風装置 1 1から構成されるものであって、 その溶接材送り装置 Next, as shown in FIGS. 9A and 9B, the resin welding machine section B is composed of the welding material feeder 10 and the hot blast device 11 as described above.
1 0は、 溶融した樹脂溶接材 8を所定箇所に送り出す役目をなすもので、 ホルダ10 serves to send out the molten resin welding material 8 to a predetermined location, and the holder
1 0 aの先端に送出し部 1 0 bが設けられたものである。 そのホルダ 1 O a内部 には、 樹脂溶接材 8が収容されており、 該樹脂溶接材 8が送出し部 1 0 b箇所に 運ばれ、 該送出し部 1 0 bから樹脂溶接材 8が押し出されて、 前記熱風装置 1 1 の噴射ノズル 1 1 aから噴射された熱風により溶融しながら、 所定箇所に樹脂溶 接が施される。 A sending unit 10b is provided at the tip of 10a. Its holder 1 O a inside The resin welding material 8 is housed in the container, the resin welding material 8 is carried to the delivery portion 10b, the resin welding material 8 is pushed out from the delivery portion 10b, and the hot air device While being melted by the hot air injected from the injection nozzle 11a, resin welding is performed at a predetermined location.
その樹脂溶接機部 B , は、 台車部 1 9上に装着されている溶接機受台 2 1に支 持されている。 そして樹脂溶接機部 B , は、 図 9, 図 1 0等に示すように、 溶接 機受台 2 1に対して垂直面上を回動自在となるように枢支連結部 2 2にて連結さ れ、 前記樹脂溶接機部 B , が垂直及び水平の位置に適宜設定自在となっている。 前記枢支連結部 2 2は、 軸等を介して樹脂溶接機部 B , と溶接機受台 2 1 とが回 動自在に連結されるもので、 前記樹脂溶接機部 B , を溶接機受台 2 1に対して回 動操作するときには、 その回動させようとする力に対して適当な抵抗力を生じさ せて安定した操作性となるような機構を具備してもよい。  The resin welding machine section B is supported by a welding machine support 21 mounted on a carriage section 19. As shown in FIGS. 9, 10, etc., the resin welding machine portion B is connected to the welding machine pedestal 21 at a pivot connection portion 22 so as to be rotatable on a vertical plane. In addition, the resin welding unit B, can be freely set at vertical and horizontal positions. The pivot connecting portion 22 is configured to rotatably connect the resin welding machine portion B, and the welding machine receiving base 21 via a shaft or the like. When performing a rotating operation on the table 21, a mechanism may be provided that generates an appropriate resistance to the force to be rotated to provide stable operability.
そして樹脂溶接作業時には、 前記樹脂溶接機部 B , は、 ほぼ垂直状態に設定さ れる。 また樹脂溶接機部 B , は、 溶接機受台 2 1 に対して昇降自在で、 その熱風 装置 1 1の噴射ノズル 1 1 aの高さ位置を調整し、 図 1 0 Aに示すように、 噴射 ノズル 1 1 aの位置を所望の高さに設定することができる。 その溶接機受台 2 1 は、 前記台車部 1 9に装着されている。 また製造装置 Bを使用しないとき、 或い は樹脂溶接作業の開始前等では、 図 1 0 Bに示すように、 樹脂溶接機部 B , を水 平状態に設定しておくことができる。  During the resin welding operation, the resin welding machine section B is set in a substantially vertical state. Further, the resin welding machine section B, which can be moved up and down with respect to the welding machine support 21, adjusts the height position of the injection nozzle 11a of the hot air device 11 as shown in FIG. The position of the injection nozzle 11a can be set to a desired height. The welding machine receiver 21 is mounted on the bogie unit 19. Further, when the manufacturing apparatus B is not used, or before the start of the resin welding operation, the resin welding machine section B, can be set to a horizontal state as shown in FIG. 10B.
これによつて、 樹脂溶接機部 B , の噴射ノズル 1 1 a箇所等の重要な箇所を保 護することができる。 さらに、 製造装置 Bを施工場所に設置するときにも、 樹脂 溶接機部 を水平状に設置しておくことで、 台車部 1 9を所定位置に配置する ことが容易にでき、 台車部 1 9が正確な位置に配置されたことを確認してから樹 脂溶接機部 を垂直状に設定し、 噴射ノズル 1 1 aの高さを微調整することで 効率的な段取り作業ができる。  As a result, important parts such as the injection nozzle 11a of the resin welding machine B can be protected. Furthermore, when the manufacturing apparatus B is installed at the construction site, the bogie section 19 can be easily arranged at a predetermined position by installing the resin welding machine section horizontally, and the bogie section 19 After confirming that the resin is located at the correct position, the resin welding machine is set vertically and fine adjustment of the height of the injection nozzle 11a enables efficient setup work.
溶接材送り装置 1 0の送出し部 1 O bには、 図 1 2 AJb至 C, 図 1 3等に示す ように、 送出しノズル 1 0 cが装着されている。 その送出し部 1 0 bは、 図 1 2 Aに示すように、 ブロック形状をなしており、 ほぼ三角柱状に形成されたもので 、 その斜面部 1 O b , には、 送出し部口.1 0 b 2 が形成されている。 その斜面部 1 0 b , は、 後述する送出しノズル 1 0 cが配置され、 樹脂溶接機部 B , が溶接 作業可能な状態に設定された状態において、 図 1 3 Aに示すように、 後述する建 築用板 A, A同士の重合部 3と被重合部 2との連結箇所における角部 K箇所にほ ぼ対向するようになっている。 As shown in Fig. 12 AJb to C, Fig. 13 and so on, a delivery nozzle 10c is attached to the delivery part 1 Ob of the welding material delivery device 10. As shown in FIG.12A, the delivery portion 10b has a block shape and is formed in a substantially triangular prism shape.The slope portion 1Ob, has a delivery portion opening. 1 0 b 2 is formed. Its slope 10b, when the delivery nozzle 10c described later is arranged and the resin welding machine section B, is set to a state where welding work can be performed, as shown in FIG. The corners K of the connecting portions between the overlapping portions 3 of the plates A and A and the portions 2 to be overlapped are almost opposed to each other.
そして、 隣接する建築用板 A, A同士の連結箇所 (以下連結部 j と称する) に おける角部 Kに樹脂溶接材 8充填され、 その樹脂溶接の表面を成形面 1 0 C l が 整然とした状態に仕上げるものである。 その斜面部 1 O b , に送出しノズル 1 0 cが接続される。 該送出しノズル 1 0 cは、 その断面形状がほぼ三角形状に形成 されたものであり、 その先端部分は成形面 1 0 c , 及び樹脂噴出口 1 0 c 2 が形 成されている。 該成形面 1 0 c i は、 前記樹脂噴出口 1 0 c 2 から噴出されて前 記重合部 3と被重合部 2との連結箇所に充填された樹脂溶接材 8を押さえ付け、 前記台車部 1 9の移動とともに、 樹脂溶接材 8の表面をきれいに成形し、 整える 役目をなすものである。 Then, the adjacent building board A, a resin weld material 8 filling the corner K of definitive to point of connection A between (hereinafter referred to as connecting portions j), the surface of the resin welding molding surface 1 0 C l orderly It should be finished in a state. The delivery nozzle 10c is connected to the slope 1Ob ,. It said transmission discharging nozzle 1 0 c is the cross-sectional shape are those formed in substantially triangular shape, the tip portion thereof molding surface 1 0 c, and the resin ejection opening 1 0 c 2 are made form. The molding surface 10 ci presses down the resin welding material 8, which is ejected from the resin ejection port 10 c 2 and fills a connection portion between the overlapped portion 3 and the overlapped portion 2, and With the movement of 9, the surface of the resin welding material 8 is formed and cleaned.
その成形面 1 0 c , は、 図 1 2 A, 図 1 3に示すように、 多面形状で、 具体的 には 3つの平坦状面からなり、 その中央の面に樹脂噴出口 1 0 c 2 が形成され、 該樹脂噴出口 1 0 c 2 から溶融状態で噴出された樹脂溶接材 8がその成形面 1 0 c , により、 前記重合部 3と被重合部 2との連結箇所に押し付けられるようにし て平坦面に成形され、 良好なる仕上げ面とするものである。 The molding surface 10 c, as shown in FIGS. 12A and 13, has a multifaceted shape, specifically, three flat surfaces, and a resin outlet 10 c 2 Is formed, and the resin welding material 8 ejected in a molten state from the resin ejection port 10 c 2 is pressed by the molding surface 10 c, against the connecting portion between the overlapped portion 3 and the overlapped portion 2. Thus, it is formed into a flat surface to give a good finished surface.
その成形面 1 0 c , を 3つの面からなるものとした場合には、 図 1 3 Aに示す ように、 その中央の面は、 前記被重合部 2の角部 Kと重合部 3の下端 T箇所に溶 融して充填された樹脂溶接材 8の表面を傾斜面状となるように整える役目をなす 。 また、 前記成形面 1 0 c , の中央の面に対して上方に隣接する面は、 溶融した 樹脂溶接材 8を前記被重合部 2の角部 K及び下端 T箇所に対してほぼ垂直状の表 面となるように成形し、 また中央の面に対して下方に隣接する面は、 溶融した樹 脂溶接材 8を前記建築用板 Aの主板 1 とほぼ平行な表面となるように押さえ付け て成形する役目をなしている。  When the molding surface 10 c, is composed of three surfaces, as shown in FIG. 13A, the central surface is formed by the corner K of the overlapped portion 2 and the lower end of the overlapped portion 3. It plays the role of adjusting the surface of the resin welding material 8 filled and melted at the T location so as to be inclined. Also, the surface adjacent to the upper surface with respect to the center surface of the molding surface 10 c, the molten resin welding material 8 is substantially perpendicular to the corner K and the lower end T of the portion 2 to be overlapped. Formed so that it becomes a surface, and press down the molten resin welding material 8 on the surface adjacent to the center surface below so as to be substantially parallel to the main plate 1 of the building plate A. It plays the role of molding.
その成形面 1 O c , は、 図 1 4 Aに示すように、 円弧状面に形成されることも ある。 また、 その成形面 1 0 c , がほぼ円弧状面に形成された場合には、 図 1 4 Bに示すように、 その溶融した樹脂溶接材 8の仕上がりが円弧状の表面となる。 このような種々の成形面 1 O c , には、 テフロン (登録商標) 加工が施されるこ ともあり、 溶融した樹脂溶接材 8が付着しにくいようにすることができる。 この 送出しノズル 1 0 cは、 前記送出し部 1 0 bに対して着脱自在になっておりビス , ボルト等の固着具にて固着されている。 The molding surface 1 O c, as shown in FIG. 14A, may be formed in an arcuate surface. Further, when the molding surface 10 c, is formed in a substantially arc-shaped surface, as shown in FIG. 14B, the finish of the molten resin welding material 8 becomes an arc-shaped surface. Such various molding surfaces 1 O c, may be subjected to Teflon (registered trademark) processing, so that the molten resin welding material 8 can be prevented from adhering. The delivery nozzle 10c is detachable from the delivery portion 10b and is fixed by a fixing tool such as a screw or a bolt.
前記送出し部 1 O bには、 図 1 2 B, C, 図 1 3に示すように、 押圧部 1 8が 必要に応じて装着されている。 該押圧部 1 8は、 前記隣接する建築用板 A, Aの 連結部 jにおける角部 Kに樹脂溶接を施す作業を行う場合に、 隣接する一方の建 築用板 Aを下地部 5に押さえつけ、 樹脂溶接作業において、 建築用板 Aの位置が ずれることを防止するものである。 この押圧部 1 8は、 押圧フレーム 1 8 aに押 圧ロール 1 8 bが装着されたものである。 その押圧フレーム 1 8 aは、 送出し部 1 O bに対してビス, ボルト等の固着具にて着脱自在となるように装着される。 また、 押圧ロール 1 8 bは、 前記建築用板 Aの主板 1を押圧する。 その押圧フレ —ム 1 8 aは、 平面的に見て図 1 3 Bに示すように、 L字形状に形成されている また、 該送出しノズル 1 0 cは、 上記樹脂溶接機部 B , は、 溶接機受台 2 1を 介して台車部 1 9上に装着されている。 樹脂溶接機部 B , は、 その溶接機受台 2 1に対して、 上下方向に高さ調整自在に装着されている。 その台車部 1 9は、 長 方形の平板状に形成されており、 駆動部 1 6及び走行部 1 7にて走行することが できる。 その熱風装置 1 1の噴射ノズル 1 1 aから熱風を被重合部 2と重合部 3 箇所に吹きつけ、 その箇所を高温に熱しながら前記溶接材送り装置 1 0から樹脂 溶接材 8を充填してゆく 〔図 1 3 A参照〕 。  As shown in FIGS. 12B, C and 13, a pressing portion 18 is attached to the sending portion 1 Ob as necessary. The pressing portion 18 presses the adjacent one of the building plates A against the groundwork portion 5 when performing an operation of performing resin welding on the corner portion K of the connecting portion j of the adjacent building plates A, A. This prevents the position of the building plate A from shifting during the resin welding operation. The pressing portion 18 is obtained by mounting a pressing roll 18b on a pressing frame 18a. The pressing frame 18a is detachably attached to the delivery portion 1Ob with a fixing tool such as a screw or a bolt. Further, the pressing roll 18 b presses the main plate 1 of the building plate A. The pressing frame 18a is formed in an L-shape as viewed in plan as shown in FIG. 13B. The delivery nozzle 10c is connected to the resin welding machine B, Are mounted on the bogie section 19 via the welding machine pedestal 21. The resin welding machine section B is mounted on the welding machine support 21 so as to be vertically adjustable in height. The bogie portion 19 is formed in a rectangular flat plate shape, and can travel on the driving portion 16 and the traveling portion 17. Hot air is blown from the injection nozzle 1 1a of the hot air device 11 to the portion to be polymerized 2 and the portion to be polymerized 3 and the resin welding material 8 is filled from the welding material feeding device 10 while heating the portion to a high temperature. (See Fig. 13A).
このとき噴射ノズル 1 1 aの熱風は、 図 1 3 Aに示すように、 前記被重合部 2 の角部 K及び重合部 3の下端 Tに当たるようにし、 溶けた樹脂溶接材 8は角部 K 箇所で且つ下端 T箇所に亘り充填することができる。 さらに、 樹脂溶接材 8は、 前記被重合部 2と重合部 3のそれぞれの合成樹脂フィルム m 2 と融着し、 樹脂溶 接材 8と合成樹脂フィルム m 2 とが一体的に固化することによって、 被重合部 2 と重合部 3との重合部箇所を防水構造にすることができる。 At this time, as shown in FIG. 13A, the hot air of the injection nozzle 11 a was caused to hit the corner K of the portion to be polymerized 2 and the lower end T of the overlapped portion 3, and the melted resin welding material 8 became the corner K. And at the lower end T. Further, the resin weld material 8, the fused each synthetic resin film m 2 of the polymer portion 2 and the overlapping portion 3, a resin weld material 8 and the synthetic resin film m 2 is by solidifying integrally In addition, the overlapping portion between the overlapped portion 2 and the overlapped portion 3 can have a waterproof structure.
さらに、 台車部 1 9の下面側には、 図 1 0 B, 図 1 5 A等に示すように、 締付 ロール 2 0 aと支持口一ル 2 0 bとを備えた仕上げロール部 2 0が装着されてい る。 該仕上げロール部 2 0は、 図 1 5 B, Cに示すように、 隣接する建築用板 A , Aの被重合部 2と重合部 3とを締め付けるものであり、 前記締付ロール 2 0 a は重合部 3の外側片 3 bを支持するものであり、 支持ロール 2 O bは、 内側片 3 aを押圧するものである。 Further, as shown in FIG. 10B, FIG. 15A, etc., a finishing roll section 20 having a tightening roll 20a and a support port 20b is provided on the lower surface side of the bogie section 19. Is installed You. As shown in FIGS. 15B and 15C, the finishing roll portion 20 is for tightening the overlapped portion 2 and the overlapped portion 3 of the adjacent building plates A 1 and A 2. Is for supporting the outer piece 3b of the overlapping section 3, and the support roll 2Ob is for pressing the inner piece 3a.
その締付ロール 2 0 aと支持ロール 2 0 bとは、 弾性部材 2 0 d及びガイ ド軸 2 0 eにより相互に近接するように付勢されている。 そして、 その支持ロール 2 O bは、 操作摘まみ部 2 0 cにより前記締付ロール 2 0 aから強制的に離間させ ることができる。 この締付ロール 2 0 aと支持ロール 2 0 bとは、 重合部 3と被 重合部 2との連結作業を行うものであるとともに、 台車部 1 9の走行を安定させ る役目もなしている。 なお連結部 jにおける締付構造としては前記締付ロール 2 0 aが重合部 3の内側片 3 aを支持し、 支持ロール 2 0 bが外側片 3 bを押圧す る場合 ¾ ¾ 。  The tightening roll 20a and the supporting roll 20b are urged to be close to each other by an elastic member 20d and a guide shaft 20e. The support roll 20b can be forcibly separated from the tightening roll 20a by the operation knob 20c. The tightening roll 20a and the supporting roll 20b are used to connect the overlapping section 3 and the section 2 to be overlapped, and also serve to stabilize the traveling of the bogie section 19. . The tightening structure of the connecting portion j is such that the tightening roll 20a supports the inner piece 3a of the overlapping portion 3, and the supporting roll 20b presses the outer piece 3b.
また、 前記支持口一ル 2 0 bに隣接して台車部 1 9には、 図 1 5 A , B, Cに 示すように、 その前後方向両側箇所にガイド輪 2 3, 2 3が設けられている。 こ のガイド輪 2 3, 2 3は、 隣接する建築用板 A, Aの被重合部 2と重合部 3の連 結部 jの頂部に載置して回動するものであり、 その幅方向 (厚さ方向) の中央の 直径が小さくなるプーリ形状をなしている。 このガイ ド輪 2 3, 2 3により、 台 車部 1 9は正確に連結部 jに沿って移動することができる。 また、 ガイド輪 2 3 は、 軸受が水平方向に回動自在な構造にすることもある。  Further, as shown in FIGS. 15A, 15B and 15C, guide wheels 23 and 23 are provided on both sides in the front-rear direction of the bogie portion 19 adjacent to the support hole 20b. ing. The guide wheels 23, 23 are mounted on the top of the connecting portion j of the overlapped portion 2 and the overlapped portion 3 of the adjacent building plates A, A, and rotate in the width direction. It has a pulley shape with a smaller diameter at the center (in the thickness direction). With the guide wheels 23, 23, the bogie portion 19 can move exactly along the connecting portion j. Further, the guide wheel 23 may have a structure in which a bearing is rotatable in a horizontal direction.
次に、 製造装置 Bによる樹脂溶接の施工について説明する。 まず、 前記建築用 板 A, A, …が下地部 5に設置され、 隣接する建築用板 A, Aの被重合部 2と重 合部 3とが重合連結される。 前記製造装置 Bの前後方向両側に装着されたガイド 輪 2 3, 2 3が前記連結箇所に設置され、 前輪部 1 7 a , と後輪部 1 7 a 2 が建 築用板 Aの主板 1上に設置される 〔図 9 A参照〕 。 次いで駆動部 1 6を始動させ て前輪部 1 7 a , と後輪部 1 7 a 2 を回動させ、 製造装置 Bを走行させ、 製造装 置 Bに装着された樹脂溶接機部 B , により前記重合連結箇所に樹脂溶接を施して ゆく。 Next, the construction of resin welding by the manufacturing apparatus B will be described. First, the architectural plates A, A,... Are placed on the base portion 5, and the overlapped portions 2 and the overlapping portions 3 of the adjacent architectural plates A, A are overlapped and connected. The manufacturing apparatus longitudinal direction both sides mounted a guide wheel 2 3 B, 2 3 are installation to the connecting portion, the front wheel 1 7 a, a rear wheel unit 1 7 a 2 main plate 1 of the Building leaf A It is installed above (see Fig. 9A). Then the front wheel 1 7 a by starting the drive unit 1 6, and a rear wheel unit 1 7 a 2 is rotated, thereby running the production apparatus B, production equipment B to the loaded resin welder unit B, by Resin welding is performed on the overlapping connection portion.
この製造装置 Bは、 前記ガイ ド輪 2 3, 2 3により、 被重合部 2と重合部 3と の連結部 jの長手方向に沿って移動することができ、 この連結部 jに良好な状態 でな樹脂溶接を行うことができ、 溶接表面を均一なる仕上がりにできる 〔図 1 3 A参照〕 。 The manufacturing device B can be moved along the longitudinal direction of the connecting portion j between the overlapped portion 2 and the overlapped portion 3 by the guide wheels 23, 23. It is possible to perform high-quality resin welding and achieve a uniform finish on the welding surface (see Fig. 13A).
本発明における製造装置 Bによれば、 樹脂溶接機部 B , を装着した台車部 1 9 が駆動部 1 6と走行部 1 7を介して走行するものであり、 これによつて、 樹脂溶 接機部 B , を前記隣接する建築用板 A, Aの連結箇所 (連結部 j ) に溶融した樹 脂溶接材 8が充填されるように位置が設定されるのみで、 台車部 1 9の走行によ り、 ほぼ正確且つ均一に溶融した樹脂溶接材 8を充填してゆくことができ、 その 仕上がりも極めて整然としたものにできる。 この仕上がりは、 熟練した作業員の 仕上がりにほぼ同等のものとなる。  According to the manufacturing apparatus B of the present invention, the bogie section 19 equipped with the resin welding machine section B, travels via the drive section 16 and the traveling section 17, whereby the resin welding is performed. Only the position of the machine part B, is set such that the molten resin welding material 8 is filled in the connection part (connection part j) of the adjacent building plates A, A, and the bogie part 19 travels. Thus, the molten resin welding material 8 can be filled almost accurately and uniformly, and the finish can be made extremely orderly. This finish is almost equivalent to the finish of a skilled worker.
さらに、 本発明の装置において、 前記駆動部 1 6により回動する走行部 1 7を 設けた台車部 1 9と、 溶融した樹脂溶接材 8を送り出す溶接材送り装置 1 0と前 記隣接する建築用板 A, Aの連結箇所 (連結部 j ) を熱する熱風装置 1 1 とから 構成された樹脂溶接機部 を備えたことにより、 隣接する建築用板 A, Aの連 結箇所 (連結部 j ) に良好なる樹脂溶接を行うことができ、 その連結箇所をより 確実な水密性及び気密性を有するものにできる。  Further, in the apparatus according to the present invention, a truck section 19 provided with a traveling section 17 rotated by the driving section 16 and a welding material feeder 10 for feeding molten resin welding material 8 are adjacent to the adjacent building. By providing a resin welding machine section consisting of a hot air device 11 that heats the connection points (connection j) between the plates A, A, the connection points between the adjacent building boards A, A (connection parts j)), it is possible to perform good resin welding, and it is possible to make the connection portion more surely watertight and airtight.
すなわち、 本発明における製造装置 Bによって、 その隣接する建築用板 A, A の連結箇所 (連結部 j ) における合成樹脂フィルム m 2 が熱風装置 1 1により溶 融され、 溶接材送り装置 1 0から押し出された樹脂溶接材 8が前記溶融された合 成樹脂フィルム m 2 とともに一体的に混ざり合うことにより、 より確実な水密性 及び気密性を有することできる。 また本発明における製造装置 Bは、 台車 1 9が 駆動部 1 6と走行咅 P 1 7とにおり走行する構造とし、 その台車部 1 9上には、 樹 脂溶接材 8を送り出す溶接材送り装置 1 0と、 隣接する建築用板 A, Aの連結箇 所 (連結部 j ) を熱する熱風装置 1 1を備えたものである。 That is, the synthetic resin film m 2 at the connecting portion (connecting portion j) of the adjacent building plates A, A is melted by the hot air device 11 by the manufacturing device B according to the present invention, and the welding material feeding device 10 by mix integrally with synthetic resin film m 2 of resin weld material 8 is the melted extruded, may be have a more reliable water-tightness and airtightness. Further, the manufacturing apparatus B of the present invention has a structure in which the bogie 19 travels along the drive unit 16 and the traveling shaft P 17, and the welding material feed 8 for feeding the resin welding material 8 onto the bogie portion 19. It is provided with a device 10 and a hot air device 11 for heating the connecting point (connecting portion j) between the adjacent building plates A, A.
そして、 前記駆動部 1 6と走行部 1 7とによって、 製造装置 Bが走行しながら 、 樹脂溶接を行うことにより、 その走行方向に沿って樹脂溶接の仕上がりを均一 なものとし、 極めて良好な仕上がりにすることができる。 なお、 前記樹脂溶接材 8と合成樹脂フィルム m 2 とは、 共に合成樹脂であるために、 比較的低い温度で 溶けるものであり、 建築用板 A自体には、 熱歪による変形が生じることなく良好 な仕上がりにすることができる利点もある。 また、 前記台車部 1 9には、 隣接する建築用板 A, Aの連結箇所を締め付ける 締付ロール 2 0 aと支持ロール 2 0 bとを備えた連結ロール部 2 0が装着された ことにより、 隣接する建築用板 A, Aの連結箇所を締め付けながら連結箇所に溶 融した樹脂溶接材 8を充填してゆくことができ、 良好な仕上がりにすることがで きるものである。 すなわち前記連結ロール部 2 0は締付ロール 2 0 aと支持口一 ル 2 O bを備え、 この締付ロール 2 0 aと支持ロール 2 0 bによって、 前記連結 箇所 (被重合部 2と重合部 3との重合連結箇所) を締めつけながら、 台車部 1 9 が移動するものである。 これによつて、 隣接する建築用板 A, Aの被重合部 2と 重合部 3による連結箇所 (連結部 j ) が締め付けられながら、 その連結箇所に溶 融した樹脂溶接材 8が充填されるので、 より一層良好な状態で樹脂溶接を行うこ とができる。 The driving unit 16 and the traveling unit 17 perform the resin welding while the manufacturing apparatus B travels, so that the finish of the resin welding is uniform along the traveling direction, and an extremely good finish is achieved. Can be Since the resin welding material 8 and the synthetic resin film m 2 are both synthetic resins, they melt at a relatively low temperature, and the building plate A itself does not deform due to thermal strain. There is also an advantage that a good finish can be obtained. In addition, the bogie section 19 is provided with a connecting roll section 20 having a tightening roll 20a and a supporting roll 20b for tightening a connecting portion between the adjacent building plates A, A. However, it is possible to fill the joints with the molten resin welding material 8 while tightening the joints between the adjacent building plates A, A, and thereby obtain a good finish. That is, the connecting roll portion 20 includes a tightening roll 20a and a support hole 20b, and the connecting portion (the portion to be polymerized 2 and the polymerized portion 2) is formed by the tightening roll 20a and the support roll 20b. The bogie part 19 moves while tightening the overlapping connection point with the part 3). As a result, the joint (joint j) between the overlapped portions 2 and 3 of the adjacent building plates A, A is tightened, and the melted resin welding material 8 is filled into the joint. Therefore, resin welding can be performed in a more favorable state.
また、 本発明の装置において、 前記台車部 1 9には前後方向に隣接する建築用 板 A, Aの連結箇所頂部に載置されるガイ ド輪 2 3, 2 3を設けたことにより、 製造装置 Bは、 隣接する建築用板 A, Aの連結箇所 (連結部 j ) に沿って正確に 移動させ、 溶融した樹脂溶接材 8の充填もより一層、 正確で良好な仕上がりにで きる。 これは、 台車部 1 9の前後方向にガイ ド輪 2 3, 2 3を設け、 このガイド 輪 2 3, 2 3を隣接する建築用板 A, Aの連結箇所 (連結部 j ) に配置すること で、 前記建築用板 A , Aの連結箇所 (連結部 j ) がレールの役目をする。 これに よって、 製造装置 Bは、 隣接する建築用板 A , Aの連結箇所 (連結部 j ) に沿つ て正確に移動させることができ、 ひいては樹脂溶接を均一且つきれいで整然とし た仕上がりにすることができる。  Further, in the apparatus of the present invention, the bogie section 19 is provided with guide wheels 23, 23 mounted on the tops of connecting portions of the building plates A, A adjacent in the front-rear direction. The device B can be accurately moved along the connecting portion (connecting portion j) between the adjacent building plates A, A, and the molten resin welding material 8 can be filled more accurately and with a good finish. In this method, guide wheels 23, 23 are provided in the front-rear direction of the bogie section 19, and the guide wheels 23, 23 are arranged at the connecting portion (connecting portion j) of the adjacent building plates A, A. Thus, the connecting portion (connecting portion j) of the building plates A, A functions as a rail. As a result, the manufacturing apparatus B can accurately move along the connecting portion (connecting portion j) of the adjacent building plates A, A, and, as a result, achieve a uniform, clean, and orderly finish of the resin welding. can do.
また、 本発明の装置において、 前記樹脂溶接機部 は、 台車部 1 9に対して 上下方向に沿って適宜の位置に設定自在としたことにより、 製造装置 Bにて樹脂 溶接を行う作業の段取りを効率良く行うことができる。 すなわち、 前記樹脂溶接 機部 が上下方向に沿って適宜の位置に設定自在としている。 これによつて、 最初に樹脂溶接機部 を高位置に設定しておくことで、 製造装置 Bを前記隣接 する建築用板 A, Aの連結箇所に設置したときに、 樹脂溶接機部 B , の溶接材送 り装置 1 0と熱風装置 1 1の先端箇所が連結箇所に当たることがなく、 台車部 1 9の位置を微調整した後に前記樹脂溶接機部 を適正位置まで下降させて、 樹 脂溶接を行うことにより、 極めて正確な位置に溶融した樹脂溶接材 8を充填させ ることができる。 Further, in the apparatus of the present invention, the resin welding machine section can be freely set at an appropriate position along the up-down direction with respect to the bogie section 19, so that the setup for the operation of performing resin welding in the manufacturing apparatus B is performed. Can be performed efficiently. That is, the resin welding machine section can be freely set at an appropriate position along the vertical direction. By setting the resin welding machine at a high position first, when the manufacturing apparatus B is installed at the joint of the adjacent building plates A, A, the resin welding machine B, The tip of the welding material feeding device 10 and the hot air device 11 does not hit the connecting point, and after finely adjusting the position of the bogie section 19, the resin welding machine section is lowered to an appropriate position, By performing the resin welding, it is possible to fill the molten resin welding material 8 at an extremely accurate position.
また、 本発明の装置において、 前記樹脂溶接機部 の溶接材送り装置 1 0に は、 前記樹脂溶接材 8を前記隣接する建築用板 A , Aの連結箇所 (連結部 j ) に 送りだす送出しノズル 1 0 cが装着され、 該送出しノズル 1 0 cには成形面 1 0 c , が形成されたことにより、 樹脂溶接の表面を整然としたものにすることがで きる。  Further, in the apparatus of the present invention, the welding material feeder 10 of the resin welding machine section sends out the resin welding material 8 to the connecting point (connecting portion j) of the adjacent building plates A, A. A nozzle 10c is mounted, and a molding surface 10c is formed on the delivery nozzle 10c, so that the surface of the resin welding can be made orderly.
すなわち、 送出しノズル 1 0 cから押し出された溶融状態の樹脂溶接材 8は、 隣接する建築用板 A , Aの連結箇所 (連結部 j ) に充填されつつ、 その成形面 1 0 c , により連結箇所 (連結部 j ) に押し付けられるようにして、 樹脂溶接の表 面が整然となるようにならされ、 台車部 1 9の移動に伴って成形面 1 0 C l が連 結箇所 (連結部 j ) の長手方向に移動することにより、 連結箇所 (連結部 j ) に 充填される樹脂溶接材 8の表面が平坦状等均一な面状態にすることができる。 また、 本発明の装置においては、 前記溶接材送り装置 1 0の送出し部 1 O bに は、 隣接する建築用板 A, Aの連結箇所付近の主板 1を押圧する押圧部' 1 8が装 着されたことにより、 その押圧部 1 8により、 隣接する建築用板 A, Aの連結箇 所付近の主板 1を押圧することができ、 樹脂溶接作業において、 隣接する建築用 板 A, Aの連結箇所 (連結部 j ) 付近が安定することができ、 隣接する建築用板 A, Aの連結箇所 (連結部 j ) に上下方向のずれが生じにくいものにでき、 極め て良好な仕上がりの樹脂溶接を行うことができる。 That is, the resin welding material 8 in the molten state extruded from the delivery nozzle 10 c is filled in the connecting portion (connecting portion j) of the adjacent building plates A 1, A while being filled by the forming surface 10 c, The surface of the resin weld is made tidy by being pressed against the joint (joint j), and the molding surface 10 Cl is joined with the joint (joint j By moving in the longitudinal direction of (1), the surface of the resin welding material 8 filled in the connecting portion (connecting portion j) can be made uniform such as flat. Further, in the apparatus of the present invention, the delivery portion 1Ob of the welding material delivery device 10 has a pressing portion '18 for pressing the main plate 1 near the connecting portion of the adjacent building plates A, A. Due to the mounting, the main plate 1 near the connecting point of the adjacent building plates A, A can be pressed by the pressing portions 18, and in the resin welding work, the adjacent building plates A, A can be pressed. Can be stabilized in the vicinity of the connecting point (connecting part j) of the adjacent building plates A, and the connecting point (connecting part j) of the adjacent building plates A, A can be made less likely to be displaced in the vertical direction. Resin welding can be performed.
また、 押圧部 1 8により、 主板 1の連結部 j付近が押圧されることにより、 前 記主板 1の連結部 j付近に段差が生じている場合には、 その段差を樹脂溶接する 事前に段差を無く したり或いは小さくすることができ、 良好な樹脂溶接ができる ようにするものである。 また、 野地板等が不陸状態であっても押圧部 1 8により 、 製造装置は良好な走行を維持することができる。  If the pressing portion 18 presses the vicinity of the connecting portion j of the main plate 1 so that a step is generated near the connecting portion j of the main plate 1, the step is resin-welded beforehand. This makes it possible to eliminate or reduce the size of the resin, thereby enabling good resin welding. In addition, even when the base plate or the like is in an uneven state, the pressing device 18 allows the manufacturing apparatus to maintain good traveling.
また、 本発明の装置において、 前記走行部 1 7の走行輪 1 7 aは、 前輪部 1 7 a 1 と後輪咅 P I 7 a 2 とからなり、 前記前輪部 1 7 a , と後輪部 1 7 a 2 とは、 共に前記駆動部 1 6により回転駆動してなる建設用外囲体の製造装置としたこと により、 樹脂溶接を良好な仕上がりとすることができる。 すなわち、 製造装置 B は、 その走行輪 1 7 aの前輪部 1 7 a , と後輪部 1 7 a 2 とが独立して駆動する ものであり、 安定した正確な走行ができるものである。 Further, in the apparatus of the present invention, the running wheel 1 7 a of the running portion 1 7 is made from the front wheel unit 1 7 a 1 and Kowa咅PI 7 a 2 Prefecture, the front wheel 1 7 a, the rear wheel portion the 1 7 a 2, both by which the manufacturing apparatus construction enclosure formed by rotationally driven by the driving unit 1 6, can be a resin weld good finish. That is, manufacturing equipment B Are those front wheel 1 7 a of the running wheel 1 7 a, and a rear wheel unit 1 7 a 2 are independently driven, in which it is stable and precise driving.
そして、 樹脂溶接の送出しノズル 1 0 cの移動速度も一定且つ安定した速度と なり、 送りだされる樹脂溶接材 8の充填量はいずれの位置においても均一にでき. るので、 樹脂溶接を良好な仕上がりにすることができる。 また、 建築用板 Aの主 板 1が平坦面でなく、 多少の凹凸のある面や走行方向に対して不陸な状態であつ ても、 走行輪 1 7 aの前輪部 1 7 a , と後輪部 1 7 a 2 とが独立して駆動するも のであるから、 走行面の凹凸或いは不陸の影響を受けず安定した一定速度の走行 を維持することができる。 Also, the moving speed of the resin welding delivery nozzle 10c is constant and stable, and the filling amount of the resin welding material 8 to be fed out can be uniform at any position. Good finish can be obtained. In addition, even if the main plate 1 of the building plate A is not a flat surface, but has a slightly uneven surface or is uneven with respect to the running direction, the front wheel portion 17a of the running wheel 17a is not removed. since the rear wheel unit 1 7 a 2 is also of a driven independently, it is possible to maintain the travel of irregularities or Furiku constant velocity affected not stable in the running surface.
産業上の可肯 性 Industrial applicability
本発明は、 金属薄板の表面に合成樹脂製のフィルムが被覆された建築用板にて 施工された屋根, 壁等の外囲体において利用することでき、 特に、 建築用板同士 の連結箇所或し、は樋材の部材の装着箇所における防水性, 水密性を良好なものと することができ、 且つその作業性及び仕上りを極めて良好なものにすることがで きる。 さらに、 本発明の製造装置によれば、 作業員の熟練度にかかわらず、 防水 性, 水密性を極めて良好な仕上がりとすることができる。  INDUSTRIAL APPLICABILITY The present invention can be used in an enclosure such as a roof or a wall constructed of a building plate in which a synthetic resin film is coated on the surface of a thin metal plate. However, it is possible to improve the waterproofness and the watertightness of the gutter member at the place where the member is attached, and it is also possible to improve the workability and the finish extremely. Furthermore, according to the manufacturing apparatus of the present invention, it is possible to obtain a very good waterproof and watertight finish regardless of the skill level of the worker.

Claims

請求の範囲 The scope of the claims
1 . 金属薄板部と合成樹脂フィルムとが層状に構成され、 且つ主板と、 該主板の 幅方向の一端側に形成された被重合部と、 前記主板の幅方向他端側に形成され且 つ前記被重合部に重合可能とした重合部と、 前記被重合部の外側端よりほぼ平坦 状に形成された固定部とからなる建築用板が複数並設され、 その隣接する一方の 建築用板の固定部上に他方の建築用板の重合部寄りの主板の一部が載置され且つ 前記被重合部に重合部が重合され、 両建築用板の重合部の外端付近と被重合部の 内側隅角部付近に亘り樹脂溶接材を介して、 前記合成樹脂フィルムと融着させて なることを特徴とする建設用外囲体。  1. A thin metal plate portion and a synthetic resin film are formed in layers, and a main plate, a portion to be overlapped formed on one end side in the width direction of the main plate, and formed on the other end side in the width direction of the main plate and A plurality of architectural plates each including an overlapped portion that can be overlapped with the overlapped portion and a fixed portion that is formed substantially flat from the outer end of the overlapped portion, and one of the adjacent architectural plates is provided. A part of the main plate near the overlapping portion of the other building plate is placed on the fixed portion of the building plate, and the overlapping portion is overlapped with the overlapped portion, and the vicinity of the outer end of the overlapping portion of both building plates and the overlapped portion An outer enclosure for construction characterized by being fused to the synthetic resin film via a resin welding material over the vicinity of the inner corner.
2 . 請求項 1において、 前記固定部の外端から上方に折返し状の屈曲端縁 4 aが 形成されてなることを特徴とする建設用外囲体。  2. The construction envelope according to claim 1, wherein a folded edge 4a is formed upward from an outer end of the fixing portion.
3 . 請求項 1において、 前記被重合部には、 被嵌合部が形成され、 重合部には前 記被重合部に対応する位置に嵌合部が形成され、 前記被嵌合部に嵌合部が嵌合し てなることを特徴とする建設用外囲体。  3. The overlapped portion according to claim 1, wherein a fitted portion is formed in the overlapped portion, a fitted portion is formed in the overlapped portion at a position corresponding to the overlapped portion, and the fitted portion is fitted in the fitted portion. An enclosure for construction, wherein the joints are fitted.
4 . 請求項 1において、 前記建築用板の長手方向端部における軒先箇所と、 金属 薄板部と合成樹脂フィルムとが層状に構成されて形成された樋材とが前記樹脂溶 接材を介して前記合成樹脂フィルムと融着させてなることを特徴とする建設用外 囲体。  4. In claim 1, the eaves portion at the longitudinal end of the architectural plate, and a gutter member formed by forming a metal thin plate portion and a synthetic resin film in a layered manner, via the resin welding material. An enclosure for construction characterized by being fused with the synthetic resin film.
5 . 請求項 1において、 前記合成樹脂フィルムは、 熱可塑性樹脂を主成分として なることを特徴とする建設用外囲体。  5. The construction envelope according to claim 1, wherein the synthetic resin film is mainly composed of a thermoplastic resin.
6 . 金属薄板部と合成樹脂フィルムとが層状に構成され且つ主板と、 該主板の幅 方向の一端側に形成された被重合部と、 前記主板の幅方向他端側に形成され且つ 前記被重合部に重合可能とした重合部とを有する建築用板が複数並設され、 被重 合部に重合部が重合された連結部に樹脂溶接を行う装置において、 駆動部により 回動する走行部を設けた台車部と、 溶融した樹脂溶接材を送り出す溶接材送り装 置と前記隣接する建築用板の連結箇所を熱する熱風装置とから構成された樹脂溶 接機部を備えてなることを特徴とする建設用外囲体の製造装置。  6. A thin metal plate portion and a synthetic resin film are formed in a layer shape, and a main plate; a portion to be overlapped formed on one end side in the width direction of the main plate; In a device in which a plurality of architectural boards having a polymerizable portion in a polymerizable portion are arranged side by side and a resin welding is performed on a joint portion in which a polymerized portion is polymerized in a portion to be overlapped, a traveling portion rotated by a drive portion And a resin welding machine section comprising a welding material feeding device for feeding the molten resin welding material and a hot air device for heating a connecting portion between the adjacent building plates. Characteristic equipment for manufacturing construction enclosures.
7 . 請求項 6において、 前記台車部には隣接する建築用板の連結箇所を締め付け る締付ロールと支持ロールとを備えた仕上げロール部が装着されてなることを特 徴とする建設用外囲体の製造装置。 7. The trolley according to claim 6, wherein a finishing roll having a tightening roll and a support roll for tightening a connecting portion of an adjacent building plate is mounted. Manufacturing equipment for construction enclosures.
8 . 請求項 6において、 前記台車部には前後方向に前記隣接する建築用板の連結 箇所頂部に載置されるガイ ド輪を設けてなることを特徴とする建設用外囲体の製  8. The construction enclosure according to claim 6, wherein the bogie section is provided with a guide wheel placed on the top of a connecting point of the adjacent building plates in the front-rear direction.
9 . 請求項 6において、 前記樹脂溶接機部は、 台車部に対して上下方向に沿って 適宜の位置に設定自在としてなることを特徴とする建設用外囲体の製造装置。9. The construction enclosure manufacturing apparatus according to claim 6, wherein the resin welding machine portion can be freely set at an appropriate position along a vertical direction with respect to the bogie portion.
1 0 . 請求項 6において、 前記樹脂溶接機部の溶接材送り装置には、 前記樹脂溶 接材を前記隣接する建築用板の連結箇所に送りだす送出しノズルが装着され、 該 送出しノズルには成形面が形成されてなることを特徴とする建設用外囲体の製造 10. In Claim 6, the welding material feeding device of the resin welding machine portion is provided with a delivery nozzle for sending the resin welding material to a connection point of the adjacent building plate, and the delivery nozzle is attached to the delivery nozzle. Manufacturing a construction enclosure characterized by having a molding surface formed
1 1 . 請求項 1 0において、 前記成形面はほぼ多面形状としてなることを特徴と する建設用外囲体の製造装置。 11. The manufacturing apparatus for a construction enclosure according to claim 10, wherein the molding surface has a substantially multifaceted shape.
1 2 . 請求項 6において、 前記溶接材送り装置の送出し部には、 隣接する建築用 板の連結箇所付近の主板を押圧する押圧部が装着されてなることを特徴とする建 設用外囲体の製造装置。  12. The exterior for construction according to claim 6, wherein the delivery portion of the welding material delivery device is provided with a pressing portion that presses a main plate near a connection point of an adjacent building plate. Enclosure manufacturing equipment.
1 3 . 請求項 6において、 前記走行部の走行輪は、 前輪部と後輪部とからなり、 前記前輪部と後輪部とは、 共に前記駆動部により回転駆動してなることを特徴と する建設用外囲体の製造装置。  13. The vehicle according to claim 6, wherein the traveling wheels of the traveling section include a front wheel section and a rear wheel section, and the front wheel section and the rear wheel section are both rotationally driven by the driving section. Manufacturing equipment for construction enclosures.
PCT/JP2003/013509 2002-10-24 2003-10-23 External covering body for construction and equipment for manufacturing the body WO2004038124A1 (en)

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CA002503497A CA2503497A1 (en) 2002-10-24 2003-10-23 External covering body for construction and equipment for manufacturing the body
US10/532,342 US20060156669A1 (en) 2002-10-24 2003-10-23 External covering body for construction and equipment for manufacturing the body
AU2003277512A AU2003277512A1 (en) 2002-10-24 2003-10-23 External covering body for construction and equipment for manufacturing the body

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JP2002-310335 2002-10-24
JP2002310335A JP4236902B2 (en) 2002-10-24 2002-10-24 Construction enclosure
JP2003168511A JP4280115B2 (en) 2003-06-12 2003-06-12 Construction enclosure manufacturing equipment
JP2003-168511 2003-06-12

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MX2018011385A (en) * 2016-03-21 2019-06-20 Nucor Corp Structural systems with improved sidelap and buckling spans.
KR102157146B1 (en) * 2020-06-02 2020-09-17 이윤상 Two-way thermo fusion apparatus and synthetic resin box manufactured using the same

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