WO2004084245A1 - 電気二重層キャパシタ電極用バインダー組成物 - Google Patents
電気二重層キャパシタ電極用バインダー組成物 Download PDFInfo
- Publication number
- WO2004084245A1 WO2004084245A1 PCT/JP2004/003559 JP2004003559W WO2004084245A1 WO 2004084245 A1 WO2004084245 A1 WO 2004084245A1 JP 2004003559 W JP2004003559 W JP 2004003559W WO 2004084245 A1 WO2004084245 A1 WO 2004084245A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- electric double
- double layer
- layer capacitor
- binder
- capacitor electrode
- Prior art date
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- 238000007606 doctor blade method Methods 0.000 description 1
- GMSCBRSQMRDRCD-UHFFFAOYSA-N dodecyl 2-methylprop-2-enoate Chemical compound CCCCCCCCCCCCOC(=O)C(C)=C GMSCBRSQMRDRCD-UHFFFAOYSA-N 0.000 description 1
- GVGUFUZHNYFZLC-UHFFFAOYSA-N dodecyl benzenesulfonate;sodium Chemical compound [Na].CCCCCCCCCCCCOS(=O)(=O)C1=CC=CC=C1 GVGUFUZHNYFZLC-UHFFFAOYSA-N 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000000806 elastomer Substances 0.000 description 1
- 238000010894 electron beam technology Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 238000010528 free radical solution polymerization reaction Methods 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 239000011245 gel electrolyte Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 description 1
- LNCPIMCVTKXXOY-UHFFFAOYSA-N hexyl 2-methylprop-2-enoate Chemical compound CCCCCCOC(=O)C(C)=C LNCPIMCVTKXXOY-UHFFFAOYSA-N 0.000 description 1
- 239000010903 husk Substances 0.000 description 1
- 239000001863 hydroxypropyl cellulose Substances 0.000 description 1
- 235000010977 hydroxypropyl cellulose Nutrition 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 230000016507 interphase Effects 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- LDHQCZJRKDOVOX-IHWYPQMZSA-N isocrotonic acid Chemical compound C\C=C/C(O)=O LDHQCZJRKDOVOX-IHWYPQMZSA-N 0.000 description 1
- 239000003273 ketjen black Substances 0.000 description 1
- PBOSTUDLECTMNL-UHFFFAOYSA-N lauryl acrylate Chemical compound CCCCCCCCCCCCOC(=O)C=C PBOSTUDLECTMNL-UHFFFAOYSA-N 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 150000002688 maleic acid derivatives Chemical class 0.000 description 1
- HNEGQIOMVPPMNR-NSCUHMNNSA-N mesaconic acid Chemical compound OC(=O)C(/C)=C/C(O)=O HNEGQIOMVPPMNR-NSCUHMNNSA-N 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- MCVVUJPXSBQTRZ-ONEGZZNKSA-N methyl (e)-but-2-enoate Chemical compound COC(=O)\C=C\C MCVVUJPXSBQTRZ-ONEGZZNKSA-N 0.000 description 1
- 229920000609 methyl cellulose Polymers 0.000 description 1
- 239000001923 methylcellulose Substances 0.000 description 1
- 235000010981 methylcellulose Nutrition 0.000 description 1
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
- HNEGQIOMVPPMNR-UHFFFAOYSA-N methylfumaric acid Natural products OC(=O)C(C)=CC(O)=O HNEGQIOMVPPMNR-UHFFFAOYSA-N 0.000 description 1
- 239000012982 microporous membrane Substances 0.000 description 1
- 239000012046 mixed solvent Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 235000019426 modified starch Nutrition 0.000 description 1
- 150000002825 nitriles Chemical class 0.000 description 1
- 239000011255 nonaqueous electrolyte Substances 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- HMZGPNHSPWNGEP-UHFFFAOYSA-N octadecyl 2-methylprop-2-enoate Chemical compound CCCCCCCCCCCCCCCCCCOC(=O)C(C)=C HMZGPNHSPWNGEP-UHFFFAOYSA-N 0.000 description 1
- NZIDBRBFGPQCRY-UHFFFAOYSA-N octyl 2-methylprop-2-enoate Chemical compound CCCCCCCCOC(=O)C(C)=C NZIDBRBFGPQCRY-UHFFFAOYSA-N 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- GYDSPAVLTMAXHT-UHFFFAOYSA-N pentyl 2-methylprop-2-enoate Chemical compound CCCCCOC(=O)C(C)=C GYDSPAVLTMAXHT-UHFFFAOYSA-N 0.000 description 1
- ULDDEWDFUNBUCM-UHFFFAOYSA-N pentyl prop-2-enoate Chemical compound CCCCCOC(=O)C=C ULDDEWDFUNBUCM-UHFFFAOYSA-N 0.000 description 1
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- QVLTXCYWHPZMCA-UHFFFAOYSA-N po4-po4 Chemical compound OP(O)(O)=O.OP(O)(O)=O QVLTXCYWHPZMCA-UHFFFAOYSA-N 0.000 description 1
- 239000004584 polyacrylic acid Substances 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920006254 polymer film Polymers 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- USHAGKDGDHPEEY-UHFFFAOYSA-L potassium persulfate Chemical compound [K+].[K+].[O-]S(=O)(=O)OOS([O-])(=O)=O USHAGKDGDHPEEY-UHFFFAOYSA-L 0.000 description 1
- ARJOQCYCJMAIFR-UHFFFAOYSA-N prop-2-enoyl prop-2-enoate Chemical compound C=CC(=O)OC(=O)C=C ARJOQCYCJMAIFR-UHFFFAOYSA-N 0.000 description 1
- BOQSSGDQNWEFSX-UHFFFAOYSA-N propan-2-yl 2-methylprop-2-enoate Chemical compound CC(C)OC(=O)C(C)=C BOQSSGDQNWEFSX-UHFFFAOYSA-N 0.000 description 1
- LYBIZMNPXTXVMV-UHFFFAOYSA-N propan-2-yl prop-2-enoate Chemical compound CC(C)OC(=O)C=C LYBIZMNPXTXVMV-UHFFFAOYSA-N 0.000 description 1
- ZHDCHCTZRODSEN-HWKANZROSA-N propyl (e)-but-2-enoate Chemical compound CCCOC(=O)\C=C\C ZHDCHCTZRODSEN-HWKANZROSA-N 0.000 description 1
- NHARPDSAXCBDDR-UHFFFAOYSA-N propyl 2-methylprop-2-enoate Chemical compound CCCOC(=O)C(C)=C NHARPDSAXCBDDR-UHFFFAOYSA-N 0.000 description 1
- PNXMTCDJUBJHQJ-UHFFFAOYSA-N propyl prop-2-enoate Chemical compound CCCOC(=O)C=C PNXMTCDJUBJHQJ-UHFFFAOYSA-N 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 239000002964 rayon Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- JWHOQZUREKYPBY-UHFFFAOYSA-N rubonic acid Natural products CC1(C)CCC2(CCC3(C)C(=CCC4C5(C)CCC(=O)C(C)(C)C5CC(=O)C34C)C2C1)C(=O)O JWHOQZUREKYPBY-UHFFFAOYSA-N 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229940080264 sodium dodecylbenzenesulfonate Drugs 0.000 description 1
- 239000007784 solid electrolyte Substances 0.000 description 1
- 238000001694 spray drying Methods 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 238000010558 suspension polymerization method Methods 0.000 description 1
- 229910052715 tantalum Inorganic materials 0.000 description 1
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 description 1
- SJMYWORNLPSJQO-UHFFFAOYSA-N tert-butyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OC(C)(C)C SJMYWORNLPSJQO-UHFFFAOYSA-N 0.000 description 1
- ISXSCDLOGDJUNJ-UHFFFAOYSA-N tert-butyl prop-2-enoate Chemical compound CC(C)(C)OC(=O)C=C ISXSCDLOGDJUNJ-UHFFFAOYSA-N 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- ZFDIRQKJPRINOQ-UHFFFAOYSA-N transbutenic acid ethyl ester Natural products CCOC(=O)C=CC ZFDIRQKJPRINOQ-UHFFFAOYSA-N 0.000 description 1
- KEROTHRUZYBWCY-UHFFFAOYSA-N tridecyl 2-methylprop-2-enoate Chemical compound CCCCCCCCCCCCCOC(=O)C(C)=C KEROTHRUZYBWCY-UHFFFAOYSA-N 0.000 description 1
- 238000001291 vacuum drying Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G11/00—Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
- H01G11/22—Electrodes
- H01G11/30—Electrodes characterised by their material
- H01G11/32—Carbon-based
- H01G11/38—Carbon pastes or blends; Binders or additives therein
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G11/00—Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
- H01G11/22—Electrodes
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/62—Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
- H01M4/621—Binders
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/62—Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
- H01M4/621—Binders
- H01M4/622—Binders being polymers
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/13—Energy storage using capacitors
Definitions
- the present invention relates to a binder composition for an electrode of an electric double layer capacitor, an electrode manufactured using the binder, and an electric double layer capacitor having the electrode.
- a carbonaceous material such as activated carbon is mainly used.
- the carbonaceous material and the binder polymer (hereinafter simply referred to as a binder) are used. Is usually used as a mixture.
- a binder polytetrafluoroethylene (PTFE) has been used as a binder for an electric double layer capacitor electrode.
- PTFE polytetrafluoroethylene
- the carbonaceous material is mixed and dispersed in a binder solution or latex to form a slurry (a uniform paint), which is then coated on the current collector. Coating and drying methods have been adopted
- binders have a problem that heat resistance is inferior. That is, activated carbon used as an electrode material has a large specific surface area, and thus easily absorbs moisture. For this reason, when the slurry coated on the current collector must be dried at high temperature to remove water, if a styrene-butadiene polymer is used as the binder, it loses its flexibility due to high-temperature drying and loses its flexibility. There were problems such as peeling off from the conductors and reduced electrochemical stability.
- an object of the present invention is to provide a novel binder composition for electric double layer capacitors containing a binder having good binding properties and excellent heat resistance, and an electrode comprising the binder. is there.
- Another object of the present invention is to provide an electric double layer capacitor which is high in capacity and electrochemically stable. Disclosure of the invention
- a binder containing an acryl-based copolymer of a specific composition and having a glass transition temperature in a specific range has a binding property, flexibility and heat resistance. was found to have excellent properties. Further, they have found that an electric double layer capacitor having an electrode manufactured using the binder is high in capacity and electrochemically stable, and based on these findings, completed the present invention.
- R 1 represents a hydrogen atom or an alkyl group
- R 2 represents an alkyl group having 2 to 18 carbon atoms or a cycloalkyl group having 3 to 18 carbon atoms.
- a monomer unit derived from a polyfunctional ethylenically unsaturated carboxylic acid ester has from 0.1 to 1 0 mol 0/0, the binder polymer has a glass transition temperature of an 8 0 ° Celsius to 0 ° C
- a binder composition for an electric double layer capacitor electrode dispersed in water
- the binder composition for an electric double layer capacitor electrode and The present invention provides a slurry for an electric double layer capacitor electrode containing a base material.
- R 1 represents a hydrogen atom or an alkyl group
- R 2 represents an alkyl group having 2 to 18 carbon atoms or a cycloalkyl group having 3 to 18 carbon atoms.
- a binder polymer having 0.1 to 10 mol% of a monomer unit derived from a polyfunctional ethylenically unsaturated carboxylic acid ester and having a glass transition temperature of 180 ° C to 0 ° C;
- the present invention provides an electric double layer capacitor electrode in which an electrode layer containing a material is bound to a current collector, and an electric double layer capacitor having the electrode.
- R 1 represents a hydrogen atom or an alkyl group
- R 2 represents an alkyl group having 2 to 18 carbon atoms or a cycloalkyl group having 3 to 18 carbon atoms.
- a binder unit having (b) a monomer unit derived from an ⁇ , —ethylenically unsaturated nitrile compound, and (c) a monomer unit derived from a polyfunctional ethylenically unsaturated carboxylic acid ester. It is dispersed in water.
- the (a) - the content of the monomer unit derived from the compound represented by general formula (1) is 5 0-9 8 mol 0/0 relative to the total amount of the polymer, Preferably it is 60 to 90 mol%. If the content of the monomer unit derived from the compound represented by the general formula (1) is too small, the binding property of the electrode layer and the flexibility of the electrode may be reduced.
- R 1 represents a hydrogen atom or an alkyl group.
- the number of carbon atoms in the alkyl group is usually 1 to 10, preferably 1 to 3, and more preferably 1.
- R 2 represents an alkyl group having 2 to 18 carbon atoms or a cycloalkyl group having 3 to 18 carbon atoms. Among them, an alkyl group is preferable, and the number of carbon atoms is more preferably 3 to 16, and particularly preferably 4 to 12.
- Examples of the compound represented by the general formula (1) include ethyl acrylate, propyl acrylate, isopropyl acrylate, n-butyl acrylate, isobutyl acrylate, t-butyl acrylate, n-amyl acrylate, isoamyl acrylate Alkyl acrylates such as n-hexyl acrylate, 2-ethylhexyl acrylate, hexyl acrylate, noel acrylate, lauryl acrylate, and stearyl acrylate; ethyl methacrylate, propyl methacrylate, Isopropyl methacrylate, n-butyl methacrylate, isobutyl methacrylate, t-butyl methacrylate, n-amyl methacrylate, isoamyl methacrylate, n-hexyl methacrylate, 2-ethyl methacrylate, oc
- Examples of the ⁇ , J3-ethylenically unsaturated nitrile compound include atarilonitrile and methacrylonitrile.
- the content of the monomer unit (c) derived from the polyfunctional ethylenically unsaturated carboxylic acid ester in the binder polymer is 0.1 to 10 mol%, preferably 0.2 to 7 mol%, based on the total amount of the polymer. 0/0, more preferably from 0.5 to 5 mol%.
- a polymer having high electrolytic solution resistance can be obtained.
- polyfunctional ethylenic carboxylate examples include dimethacrylic acid esters such as ethylene glycol dimethacrylate, diethylene glycol dimethacrylate, 1,3-butylene glycolone resin methacrylate, and polyethylene glycol dimethacrylate; trimethylolpropane Esthenole trimethatalylates such as trimetatarylate; diethylene glycol diatalate, 1,3-butylene glycol diacrylate, tripropylene glycol acrylate, 1,4-butanediol atalylate, neopentinole glycolone resin Diacrylates such as acrylate, 1,6-hexanediol / rareacrylate, 1,9-nonanediol acrylate, polyethylene glycol diatalate; trimethylol Triacrylate esters such as bread bird strike rate; and the like.
- dimethacrylic acid esters such as ethylene glycol dimethacrylate, diethylene glycol dimethacrylate,
- the binder polymer used in the present invention has (d) a monomer unit derived from an ethylenically unsaturated carboxylic acid in addition to the monomer units shown in (a), (b) and (c) above. Is also good.
- the content of the monomer unit derived from (d) an ethylenically unsaturated carboxylic acid is preferably based on the total amount of the polymer is 1-1 0 mol%, more preferably 2-7 mole 0 /. It is. When the content of the monomer unit derived from the ethylenically unsaturated carboxylic acid is within this range, the binding property of the electrode layer to the current collector can be improved.
- ethylenically unsaturated carboxylic acids include ethylenically unsaturated monocarboxylic acids such as acrylic acid, methacrylic acid, crotonic acid, maleic acid, fumaric acid, citraconic acid, mesaconic acid, glutaconic acid, itaconic acid, crotonic acid And ethylenically unsaturated dicarboxylic acids such as isocrotonic acid.
- ethylenically unsaturated monocarboxylic acids such as atarilic acid and methacrylic acid are preferred.
- the binder polymer used in the present invention does not substantially have a monomer unit derived from a conjugated diene such as butadiene disoprene. Since the polymer having a monomer unit derived from a conjugated gen has a double bond in the molecular chain, crosslinking progresses due to the double bond, or oxidative deterioration occurs. May decrease.
- the binder polymer used in the present invention may contain a monomer unit derived from another copolymerizable monomer as long as the effects of the present invention are not impaired.
- Examples of the copolymerizable monomer include 1-olefins such as ethylene, propylene, and 1-butene; hydroxyethyl acrylate, hydroxypropyl acrylate, and acryl acrylate.
- Ataryl esters having a substituent on an alkyl group such as droxybutyl and dimethylaminoethyl acrylate; hydroxypropyl methacrylate, dimethylaminoethyl methacrylate, getyl aminoethyl methacrylate, methoxypolyethylene glycol monomethacrylate, Metathalyl esters having a substituent on an alkyl group such as benzyl methacrylate; methyl crotonate, ethyl crotonate, propyl crotonate, butyl crotonate, isobutyl crotonate, n-amyl crotonate, isoamyl crotonate Crotonic esters
- Diestenole fumarate such as dibutynole fumarate
- Itaconic diester such as dimethyl itaconate and dibutyl itaconate
- unsaturated dicarboxylic anhydride such as maleic anhydride, citraconic anhydride, and itaconic anhydride
- Aromatic vinyl compounds such as styrene, ⁇ -methylstyrene, 2-methynolestyrene, 3-methylstyrene, and 4-methylstyrene.
- Two or more of these monomers may be used in combination, and the total content of these monomer units is 15 mono% or less, preferably 5 mol% or less, based on the total amount of the polymer.
- the glass transition temperature (Tg) of the binder polymer is from 180 to 0 ° C, preferably from 160 to 15 ° C, more preferably from 150 to -10 ° C. If the Tg is too high, the flexibility and the binding property of the electrode decrease, and the electrode layer is likely to peel from the current collector. On the other hand, if T g is too low, the discharge capacity of the capacitor may be reduced.
- the particle size of the binder polymer is usually 50 to 100 nm, preferably 70 to 80 nm, and more preferably 100 to 500 nm. If the particle size is too large, the amount required as a binder becomes too large, and the internal resistance of the electrode may increase. On the other hand, if the particle diameter is too small, the surface of the carbonaceous material may be covered to hinder the reaction.
- the particle diameter is a number average particle diameter calculated by measuring the diameter of 100 polymer particles randomly selected in a transmission electron micrograph and calculating the arithmetic average value.
- the method for producing the binder polymer is not particularly limited.
- the binder polymer can be obtained by polymerizing the above monomers by a known polymerization method such as an emulsion polymerization method, a suspension polymerization method, a dispersion polymerization method, or a solution polymerization method.
- a known polymerization method such as an emulsion polymerization method, a suspension polymerization method, a dispersion polymerization method, or a solution polymerization method.
- production by emulsion polymerization method controls polymer particle size Is preferred because it is easy.
- the binder composition of the present invention is obtained by dispersing the above binder polymer in water.
- the method for dispersing the polymer in water is not particularly limited.
- a polymer that has been made into fine particles by a spray-drying method-pulverization may be mixed and dispersed with water according to a conventional method.
- the binder polymer is obtained as an aqueous dispersion by the above emulsion polymerization method, the concentration is adjusted as necessary by concentration, dilution, etc., and the binder yarn of the present invention is formed without isolating the polymer. It can be used as a product.
- the concentration (solid content) of the binder polymer dispersed in water in water is usually 20 to 70% by mass.
- the slurry for an electric double layer capacitor electrode of the present invention contains the binder composition of the present invention and a carbonaceous material, and optionally contains a thickener.
- the carbonaceous material acts as an electrode active material and a conductivity-imparting material.
- the electrode active material to which electrolyte ions are adsorbed in the electric double layer capacitor is made of activated carbon, polyacene, or the like, and has a force and a specific surface area of 3 Om 2 / g or more, preferably from 200 to 350 Powders that are m 2 Z g are preferred. Fibers such as carbon fibers, carbon whiskers, and graphite, or powders can also be used as long as the specific surface area is within the above range.
- the activated carbon phenol-based, rayon-based, acrylic-based, pitch-based, or coconut husk-based can be used. In addition, it has microcrystalline carbon similar to graphite described in Japanese Patent Application Laid-Open No. H11-31733333 and Japanese Patent Application Laid-Open No.
- Non-porous carbon having an increased interphase distance can also be used as an electrode active material.
- the particle diameter of the active material is 0.1 to 100 im, preferably 1 to 20 ⁇ , it is preferable because the capacitor electrode can be easily formed into a thin film and the capacity density can be increased.
- the conductivity-imparting agent include conductive carbon such as acetylene black, Ketjen black, and carbon black, and are used by being mixed with the above-mentioned electrode active material. It is preferable that these conductivity-imparting agents are uniformly dispersed in advance, and then used by mixing with the above-mentioned active material.
- the mixing ratio of the electrode active material and the conductivity-imparting agent is such that the conductivity-imparting agent is 0.1 to 20 parts by mass, preferably 2 to 10 parts by mass, per 100 parts by mass of the active material.
- the amount of the binder polymer in the slurry of the present invention is preferably from 0.1 to 20 parts by mass, more preferably from 0.5 to 10 parts by mass, based on 100 parts by mass of the carbonaceous material. If the amount of the binder polymer is too small, the carbonaceous material tends to fall off the electrode, while if the amount is too large, the carbonaceous material may be covered by the binder and the internal resistance of the electrode may increase.
- the thickener in the slurry of the present invention is used for the purpose of improving the coatability of the electrode slurry and imparting fluidity.
- the type of the thickener is not particularly limited, but a water-soluble polymer is preferable.
- the water-soluble polymer include cellulosic polymers such as carboxymethylcellulose, methylcellulose, and hydroxypropylcellulose, and ammonium salts and alkali metal salts thereof, and poly (meth) acrylates such as sodium poly (meth) acrylate.
- Acrylates polyvinyl alcohol, polyethylene oxide, polypyrrolidone, copolymers of acrylic acid or acrylates and vinyl alcohol, maleic anhydride or copolymers of maleic acid or fumaric acid with bier alcohol, modified polyvinyl alcohol Nyl alcohol, modified polyacrylic acid, polyethylene glycol, polycarboxylic acid, gido starch, phosphate phosphate, casein, and various modified starches.
- the amount of the water-soluble polymer to be used is 0.5 to 5 parts by mass, preferably 1 to 3 parts by mass, based on the carbonaceous material.
- the slurry for an electric double layer capacitor electrode of the present invention is obtained by mixing the binder composition of the present invention, an electrode active material, and, if necessary, a thickener and a conductivity-imparting material using a mixer.
- a mixer can be manufactured.
- the mixing method and the mixing order are not particularly limited, but after mixing the aqueous solution of the thickener and the conductivity-imparting material to disperse the conductivity-imparting material into fine particles, the electrode active material and the binder composition are added thereto.
- the electrode active material and the conductivity-imparting material are first mixed using a mixer such as a crusher, a planetary mixer, a Henschel mixer, and an omni mixer, and then an aqueous solution of a thickener is added to the electrode active material and the conductivity-imparting material. It is also preferable to uniformly disperse the imparting material, add the binder and the composition to the dispersion, and uniformly mix. By employing these methods, a uniform slurry can be easily obtained. Monkey
- an electrode layer containing the binder polymer and the carbonaceous material is bound to a current collector.
- the current collector is not particularly limited as long as it has conductivity and is electrochemically durable, but from the viewpoint of heat resistance, aluminum, titanium, tantalum, stainless steel, gold, Metal materials such as platinum are preferred, and aluminum and platinum are particularly preferred.
- the shape of the current collector is not particularly limited, a sheet having a thickness of about 0.01 to 0.5 mm is usually used.
- the electric double layer capacitor electrode of the present invention can be manufactured by applying the electrode slurry of the present invention to a current collector and drying.
- the method of applying the electrode slurry to the current collector is not particularly limited. For example, there are methods such as a doctor blade method, a dip method, a reverse roll method, a direct lance method, a gravure method, an extrusion method, and a brush coating method.
- the amount of the slurry to be applied is not particularly limited. An amount of 2 mm is common.
- Examples of the drying method include drying with warm air, hot air, low-humidity air, vacuum drying, and drying by irradiation with (far) infrared rays or electron beams.
- the drying temperature is usually from 120 to 250 ° C, preferably from 150 to 250 ° C. Further, the density of the active material of the electrode may be increased by pressing the dried current collector.
- a pressing method a method such as a mold press or a roll press is used.
- the electric double layer capacitor of the present invention has the above-mentioned electrode.
- the electric double layer capacitor can be manufactured by using a component such as the above-mentioned electrode, electrolyte, and separator according to a conventional method.
- the electrode can be manufactured by overlapping electrodes via a separator, winding and folding the electrodes in a container according to the shape of the capacitor, and filling the container with an electrolytic solution and sealing the container.
- separator known materials such as a microporous membrane or nonwoven fabric made of polyolefin such as polyethylene and polypropylene, and a porous membrane mainly made of pulp generally called electrolytic capacitor paper can be used. Also, instead of a separator, a solid electrolyte Alternatively, a gel electrolyte may be used.
- the electrolyte is not particularly limited, but a non-aqueous electrolyte in which an electrolyte is dissolved in an organic solvent is preferable.
- electrolyte any of conventionally known electrolytes can be used, such as tetraethylammoniumtetrafluoroborate, triethylmonomethylammoniumtetrafluoroporate, and tetraethylammoniumhexafluorophosphate.
- the solvent for dissolving these electrolytes is not particularly limited as long as it is generally used as an electrolyte solvent. Specific examples include propylene carbonate, ethylene carbonate, butylene carbonate, ⁇ -petit mouth ratatone, snoreholane, acetonitrile and the like, and these can be used alone or as a mixed solvent of two or more kinds.
- Each monomer unit content (composition ratio) of the binder polymer was determined by — and 13 C— ⁇ R measurement.
- the particle diameter of the binder polymer was determined as a number average particle diameter calculated by measuring the diameter of 100 randomly selected poly particles in a transmission electron micrograph and calculating the arithmetic average value.
- the T g of the binder polymer was measured by a differential scanning calorimeter (DSC) at a temperature rise of 10 ° CZ.
- the binder composition is applied to a glass plate so as to form a polymer film of about 0.1 mm thickness, air-dried at room temperature for 24 hours, and further vacuum-dried at 120 ° C for 2 hours to cast-fill.
- the obtained slurry is applied to an aluminum foil, dried at 80 ° C for 30 minutes with a blow dryer, and further dried at 150 ° C for 20 hours under vacuum to obtain a working electrode.
- Lithium metal foil was used for the counter electrode and the reference electrode, and cyclic voltametry was measured using the same electrolytic solution used in (4) above.
- a potentiostat (HA-301: Hokuto Denko) and a simple function generator (HB-111: Hokuto Denko) were used as measuring instruments.
- the sweep conditions are: start potential 3 V at 60 ° C, turn-back potential 5 V, sweep speed 5 mV s, 3 consecutive measurements with a triangular sweep, and the current value per unit area at 4.6 V for the third time (CV value, unit is AZcm 2 ).
- CV value unit is AZcm 2 .
- the electrode was cut into a rectangle having a width of 2.5 cm and a length of 10 cm, and was fixed with the electrode layer face up.
- a cellophane tape was attached to the surface of the electrode, and the stress (N / cm) when the tape was peeled in the 180 ° direction at a speed of 5 OmmZ was measured 10 times, and the average value was calculated and peeled.
- Strength The larger the value, the higher the binding strength, indicating that the electrode active material is less likely to be separated from the current collector.
- Example 1 Charge the electric double layer capacitor in a constant temperature bath at 70 ° C to 2.5 V at 4 mA, hold the charged state for 2 hours, and discharge to 0 V at a constant current of 1 mA to measure the initial discharge capacity did. After recharging under the same conditions and holding the charged state for 100 hours, After discharging, the discharge capacity was measured.
- the unit is: mWhZg (per electrode active material).
- a reaction vessel equipped with a stirrer was charged with 100 parts of the monomer mixture having the composition shown in Table 1, 1.5 parts of sodium dodecyl benzene sulfonate, 250 parts of ion-exchanged water, and 1.5 parts of potassium persulfate. Polymerization was carried out at 80 for 5 hours to obtain a latex having a solid content of about 30%. The polymerization conversion was 95% or more. The latex was concentrated under reduced pressure to obtain a Pinda monofilament as a latex having a solid content of 40%.
- Table 2 shows the results obtained by measuring the composition ratio of the binder polymer, the particle diameter, the glass transition temperature, the swelling ratio of the electrolytic solution, and the cyclic voltammetry using this binder material.
- this binder composition in solid content, 100 parts of high-purity activated carbon powder having a specific surface area of 1500 m 2 / g and an average particle diameter of 10 / m as an electrode active material, and acetylene black as a conductive material were used.
- 4 parts 2 parts of carboxymethylcellulose (Cellogen 7A: manufactured by Daiichi Kogyo Pharmaceutical Co., Ltd.) as a thickener, add water so that the total solids concentration is 43%, and use a planetary mixer Mix for 60 minutes. Thereafter, the mixture was diluted with water so that the solid concentration became 41%, and mixed for another 10 minutes to obtain an electrode slurry.
- carboxymethylcellulose Red No. 7A: manufactured by Daiichi Kogyo Pharmaceutical Co., Ltd.
- the slurry was applied to an aluminum foil having a thickness of 20 ⁇ using a doctor blade, dried at 80 ° C. for 30 minutes with a blow dryer, and then vacuum-dried at 250 ° C. for 72 hours. Thereafter, pressing was performed using a roll press machine to obtain an electrode having a thickness of 80 ⁇ and a density of 0.6 gZcm 3 . Table 2 shows the results of measuring the peel strength using this electrode.
- Two pieces of the electrode manufactured as described above were cut out into a circle having a diameter of 15 mm.
- the electrode layers of the two electrodes were opposed to each other, and a separator made of a circular polypropylene porous membrane having a diameter of 18 mm and a thickness of 25 / zm was sandwiched therebetween.
- This was housed in a stainless steel coin-type outer container (diameter 20 mm, height 1.8 mm, stainless steel thickness 0.25 mm) equipped with polypropylene packing.
- the electrolyte was injected into this container so that no air was left, and a 0.2 mm-thick stainless steel cap was placed over the outer container via polypropylene packing, and the container was sealed.
- Table 2 shows the results of measuring the discharge capacity of the electric double layer capacitor thus obtained. Examples 2 to 4, Comparative Examples 1 to 4
- a binder yarn, an electrode slurry, an electrode and an electric double layer capacitor were manufactured in the same manner as in Example 1 except that the monomer mixture having the composition shown in Table 1 was used. Was measured. Table 2 shows the results. table 1
- the binder polymer according to the binder composition of the present invention has high electrical stability, and the electrode manufactured using the binder composition has high binding strength even when dried at high temperature. showed that. Further, the electric double layer capacitor manufactured by using the electrode had a large initial discharge capacity and a small decrease in the capacity even when it was maintained at a high temperature for a long time. On the other hand, the styrene-butadiene-based polymer has low electrical stability and loses flexibility due to drying at high temperature, so that an electrode prepared using the polymer as a binder polymer had low binding strength (Comparative Example 1).
- the binder polymer containing methyl acrylate and methyl methacrylate units as main components and the binder polymer containing too much acrylotrile unit have low flexibility. Is low (Comparative Examples 2 and 3). Further, the binder polymer containing no monomer unit derived from the polyfunctional ethylenically unsaturated carboxylic acid ester swelled by the electrolytic solution, so that the binding force was reduced and the initial capacity of the capacitor was reduced (Comparative Example 4). The electric double layer capacitors manufactured using these electrodes showed a large decrease in capacity when held at a high temperature for a long time.
- a novel binder composition for an electric double layer capacitor electrode containing a binder having good binding properties and excellent heat resistance, and a binder having the binder And an electric double layer capacitor with high capacity and electric stability.
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Power Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Microelectronics & Electronic Packaging (AREA)
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- Electric Double-Layer Capacitors Or The Like (AREA)
Abstract
Description
Claims
Priority Applications (2)
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US10/549,480 US7897281B2 (en) | 2003-03-18 | 2004-03-17 | Binder composition for electric double layer capacitor electrode |
JP2005503715A JP4501857B2 (ja) | 2003-03-18 | 2004-03-17 | 電気二重層キャパシタ電極用バインダー組成物 |
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JP2003074563 | 2003-03-18 | ||
JP2003-074563 | 2003-03-18 |
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WO2004084245A1 true WO2004084245A1 (ja) | 2004-09-30 |
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PCT/JP2004/003559 WO2004084245A1 (ja) | 2003-03-18 | 2004-03-17 | 電気二重層キャパシタ電極用バインダー組成物 |
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WO (1) | WO2004084245A1 (ja) |
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JP2010050413A (ja) * | 2008-08-25 | 2010-03-04 | Nippon Zeon Co Ltd | リチウムイオンキャパシタ用電極組成物、リチウムイオンキャパシタ用電極、リチウムイオンキャパシタ用電極の製造方法 |
JPWO2010016568A1 (ja) * | 2008-08-08 | 2012-01-26 | 日本ゼオン株式会社 | リチウムイオンキャパシタ用バインダー、リチウムイオンキャパシタ用電極およびリチウムイオンキャパシタ |
WO2014157715A1 (ja) * | 2013-03-27 | 2014-10-02 | Jsr株式会社 | 蓄電デバイス用バインダー組成物 |
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KR20190003793A (ko) | 2016-05-20 | 2019-01-09 | 에이브이엑스 코포레이션 | 울트라커패시터용 전극 구조 |
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EP2058882A1 (en) * | 2006-08-29 | 2009-05-13 | Unitika Ltd. | Binder for electrode formation, slurry for electrode formation using the binder, electrode using the slurry, secondary battery using the electrode, and capacitor using the electrode |
EP2058882A4 (en) * | 2006-08-29 | 2013-03-06 | Unitika Ltd | BINDER FOR MANUFACTURING ELECTRODE, MELT FOR ELECTRODE MANUFACTURING USING THE BINDER, ELECTRODE USING THE SLUDGE, SECONDARY BATTERY USING THE ELECTRODE AND CAPACITOR USING THE ELECTRODE |
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Also Published As
Publication number | Publication date |
---|---|
JP4501857B2 (ja) | 2010-07-14 |
JPWO2004084245A1 (ja) | 2006-06-29 |
US20060251966A1 (en) | 2006-11-09 |
US7897281B2 (en) | 2011-03-01 |
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