WO2003058361A2 - Verfahren zum instandhalten einer fabrikationsanlage - Google Patents
Verfahren zum instandhalten einer fabrikationsanlage Download PDFInfo
- Publication number
- WO2003058361A2 WO2003058361A2 PCT/EP2002/014699 EP0214699W WO03058361A2 WO 2003058361 A2 WO2003058361 A2 WO 2003058361A2 EP 0214699 W EP0214699 W EP 0214699W WO 03058361 A2 WO03058361 A2 WO 03058361A2
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- maintenance
- database
- manufacturer
- customer
- field devices
- Prior art date
Links
- 238000000034 method Methods 0.000 title claims abstract description 33
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 25
- 238000009434 installation Methods 0.000 title abstract description 4
- 238000012423 maintenance Methods 0.000 claims abstract description 73
- 230000003449 preventive effect Effects 0.000 claims description 4
- 238000011161 development Methods 0.000 description 6
- 238000005259 measurement Methods 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 238000007726 management method Methods 0.000 description 2
- 238000004886 process control Methods 0.000 description 2
- 238000004891 communication Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000013508 migration Methods 0.000 description 1
- 230000008520 organization Effects 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 230000008054 signal transmission Effects 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/4185—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by the network communication
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/31—From computer integrated manufacturing till monitoring
- G05B2219/31088—Network communication between supervisor and cell, machine group
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/31—From computer integrated manufacturing till monitoring
- G05B2219/31121—Fielddevice, field controller, interface connected to fieldbus
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/31—From computer integrated manufacturing till monitoring
- G05B2219/31135—Fieldbus
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/31—From computer integrated manufacturing till monitoring
- G05B2219/31166—Access data by name, object, stored in list, database
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/34—Director, elements to supervisory
- G05B2219/34038—Web, http, ftp, internet, intranet server
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/80—Management or planning
Definitions
- the invention relates to a method for maintaining a manufacturing system according to the preamble of claim 1.
- Field devices are often used in automation and process control technology, which determine a process variable in a process flow.
- Field devices for flow, level, differential pressure, temperature determination etc. are generally known. They are used to record the corresponding process variables mass or volume flow, fill level, pressure, temperature etc.
- the field devices each generate measurement signals that are a measure of the recorded process variable.
- some or all of the field devices are connected to a control room or a control system.
- the measurement signals are forwarded to the control room or the control system. Normally, the entire process control takes place from the control room or from the control system, where the various measurement signals of the different field devices are evaluated and, based on the evaluation, control signals for further field devices (actuators), e.g. B. valves are generated, which then control the process flow.
- actuators e.g. B. valves
- the signal transmission between field device and control room or control system takes place z. B. via a current loop or a data bus according to the known standards (Profibus, Foundation Fieldbus, CAN bus).
- the field devices are part of a manufacturing system, the management of which is very complex. Information on the manufacturing plant or the components or the field devices is created from the first day of planning. This information mainly relates to the design, layout, procurement, installation, commissioning, operation and maintenance, i.e. the entire life cycle.
- Maintenance is an essential cost factor of a manufacturing plant. Various information is required for maintenance, some of which is only available to the user or the manufacturer of the field device.
- the manufacturer creates a maintenance plan for a manufacturing plant, he usually lacks the necessary information about the field devices used and if he has this information, how critical they are for the production process.
- the object of the invention is therefore to provide a method for maintaining a manufacturing system which does not have the disadvantages mentioned above and which is particularly simple and inexpensive to carry out.
- the essential idea of the invention is to electronically record the field devices in a manufacturer's database with a manufacturer-specific identification and manufacturer-specific information in a production plant and to electronically record the field devices in a customer database with a customer-specific identification and customer-specific information and to query the database for maintenance criteria using both Databases.
- the manufacturer-specific identification takes place via the serial number of the field device.
- the customer-specific identification takes place via the tag number of the field device.
- the maintenance criteria also include replacement and preventive maintenance.
- a maintenance plan is created after the database query.
- the maintenance plan is stored in a maintenance database and each individual item of the maintenance plan is confirmed or modified by the customer before being saved. This enables a higher customer-specific adaptability of the maintenance plan.
- the manufacturer database also includes field devices from other manufacturers (third-party devices).
- the manufacturer database can e.g. be completed by parts from internet databases.
- the costs of the maintenance plan are of major interest to the user. For this reason, the time required for the maintenance of individual field devices is stored in the manufacturer's database and the expected costs of the maintenance work that are incurred on the basis of the maintenance plan created are calculated on the basis of this information.
- the effort of the maintenance work already carried out is documented in the customer database, so that a target / actual cost comparison can be output for the maintenance plan.
- Figure 1 manufacturing plant with several field devices and a manufacturer database and a customer database.
- the manufacturing system shown in Figure 1 shows a control system L, which is connected via a data bus D to several field devices F1, F2 and F3.
- the field devices F1 to F3 it can be, for. B. act as a pressure meter, temperature meter or flow meter.
- the control system L communicates with the respective field device via a data bus. B. F1.
- data can be transmitted between the field device F1 and the control system L.
- Data communication via the fieldbus takes place via the corresponding international standards such as B. Profibus, Foundation Fieldbus or CAN bus.
- the field devices F1 to F3 are electronically recorded in a manufacturer database HG / DB with a manufacturer-specific code and manufacturer-specific data.
- the data include at least the information necessary for maintenance. Such information arises during design, layout, procurement, installation, commissioning, during operation and during maintenance.
- the manufacturer database HG / DB generally includes not only the field devices F1, F2, F3 installed at the customer's site, but also other, possibly all field devices from the product range of the field device manufacturer.
- the customer database IB / DB In a further database, the customer database IB / DB, all field devices F1, F2, F3 are stored with a customer-specific code and customer-specific information. Both databases HG / DB and IB / DB are connected to a computer unit R, with the aid of which database queries are possible ,
- the method for maintaining a manufacturing plant with several field devices that are connected to a control system via a data bus comprises the following method steps.
- This information includes at least the information relevant for maintenance.
- a list of the field devices F1, F2, F3 can be generated via a data bus request.
- the specific requirements for the availability of the individual field devices are also stored in the customer database IB / DB.
- an electronic database request based on maintenance criteria is made via both databases HG / DB and IB / DB together.
- the maintenance criteria include corrective maintenance (-e-corrective- maintenance), replacement (-e-migration) or preventive maintenance (preventive maintenance).
- the result of the database query is a maintenance plan.
- the maintenance schedule gives e.g. which field devices need to be serviced or replaced soon
- the maintenance schedule is saved in a maintenance database. Before saving the maintenance plan, the customer can confirm or change every single point in the maintenance plan. This allows the maintenance schedule to be adapted to customer-specific requirements.
- the time required for the maintenance of the individual field devices F1, F2, F3 is stored in the manufacturer database HG / DB.
- manufacturer database HG / DB receives spare parts information and that the database query specifies the optimal spare parts and consumables inventory for the selected maintenance strategy.
- a maintenance plan adapted to the changed inventory can automatically be z. B. be communicated via the Internet for a fee.
- the maintenance plan is the control file for an asset management system.
- Another advantage is that replacement devices must be compatible with the field devices originally used. If a certain field device works according to the Profibus protocol V2, then it can only be easily replaced by an identical field device that works according to the V2 protocol. This must be taken into account when migrating.
- DTMs can also be stored in the manufacturer's database HG-DB.
- DTMs are "device drivers" for field devices.
- For more information on DTMs for example from the FDT / DTM interface specification Profibus Guideline - Order No. 2,162 as of November 2000, to be obtained from the PROFIBUS User Organization eV, Düsseldorf (www.profibus.com), the content of which is specifically referred to.
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
- General Factory Administration (AREA)
Abstract
Description
Claims
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP02793109A EP1463981A2 (de) | 2002-01-11 | 2002-12-21 | Verfahren zum instandhalten einer fabrikationsanlage |
US10/500,149 US8260759B2 (en) | 2002-01-11 | 2002-12-21 | Method for maintaining a production installation |
AU2002358790A AU2002358790A1 (en) | 2002-01-11 | 2002-12-21 | Method for maintaining a production installation |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10201021A DE10201021A1 (de) | 2002-01-11 | 2002-01-11 | Verfahren zum Instandhalten einer Fabrikationsanlage |
DE10201021.8 | 2002-01-11 |
Publications (2)
Publication Number | Publication Date |
---|---|
WO2003058361A2 true WO2003058361A2 (de) | 2003-07-17 |
WO2003058361A3 WO2003058361A3 (de) | 2003-12-04 |
Family
ID=7712025
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/EP2002/014699 WO2003058361A2 (de) | 2002-01-11 | 2002-12-21 | Verfahren zum instandhalten einer fabrikationsanlage |
Country Status (5)
Country | Link |
---|---|
US (1) | US8260759B2 (de) |
EP (1) | EP1463981A2 (de) |
AU (1) | AU2002358790A1 (de) |
DE (1) | DE10201021A1 (de) |
WO (1) | WO2003058361A2 (de) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2008125526A1 (de) * | 2007-04-13 | 2008-10-23 | Endress+Hauser Process Solutions Ag | Verfahren zur überwachung eines netzwerkes der prozessautomatisierungstechnik |
Families Citing this family (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10313389A1 (de) * | 2003-03-25 | 2004-10-07 | Endress + Hauser Process Solutions Ag | Verfahren zur Übertragung von Softwarecode von einer Steuereinheit zu einem Feldgerät der Prozessautomatisierungstechnik |
DE102005063080A1 (de) * | 2005-12-29 | 2007-07-05 | Endress + Hauser Process Solutions Ag | Verfahren zum Instandhalten einer automatisierungstechnischen Anlage |
US7698242B2 (en) | 2006-08-16 | 2010-04-13 | Fisher-Rosemount Systems, Inc. | Systems and methods to maintain process control systems using information retrieved from a database storing general-type information and specific-type information |
US8380842B2 (en) * | 2007-04-26 | 2013-02-19 | Mtelligence Corporation | System and methods for the universal integration of plant floor assets and a computerized management system |
DE102008038417B4 (de) * | 2008-08-19 | 2016-08-04 | Endress + Hauser Process Solutions Ag | Verfahren zum Übertragen von gerätespezifischen Daten zwischen einem Feldgerät der Automatisierungstechnik und einer übergeordneten Steuereinheit |
DE102010029953A1 (de) * | 2010-06-10 | 2011-12-15 | Endress + Hauser Process Solutions Ag | Verfahren zur Inbetriebnahme, zum Betreiben, zum Warten und/oder Bedienen von Feldgeräten |
CN102592184A (zh) * | 2010-11-26 | 2012-07-18 | Abb股份公司 | 自动化技术设备的维护规划方法和系统 |
US9535808B2 (en) | 2013-03-15 | 2017-01-03 | Mtelligence Corporation | System and methods for automated plant asset failure detection |
US9842302B2 (en) | 2013-08-26 | 2017-12-12 | Mtelligence Corporation | Population-based learning with deep belief networks |
DE102015114837A1 (de) * | 2015-09-04 | 2017-03-09 | Endress+Hauser Gmbh+Co. Kg | Verfahren und System zur Instandhaltung einer Messstelle in einer Anlage der Prozessautomatisierung |
WO2017054820A1 (de) * | 2015-10-01 | 2017-04-06 | Schaeffler Technologies AG & Co. KG | Verfahren und system zur verwaltung von daten über ein lager |
CN105404288A (zh) * | 2015-12-25 | 2016-03-16 | 上海德明医用设备工程有限公司 | 一种机电设备自控维保装置 |
DE102016107560B4 (de) | 2016-04-22 | 2024-09-26 | Festo Se & Co. Kg | Lebenszyklus-Managementsystem für Anlagenkomponenten |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5404503A (en) * | 1991-02-05 | 1995-04-04 | Storage Technology Corporation | Hierarchical distributed knowledge based machine inititated maintenance system |
WO1997050021A1 (de) * | 1996-06-21 | 1997-12-31 | Siemens Aktiengesellschaft | Verfahren und system zur inbetriebsetzung von industrieanlagen, insbesondere der grundstoffindustrie |
EP0822473A2 (de) * | 1996-07-31 | 1998-02-04 | Canon Kabushiki Kaisha | Ferninstandsetzungssystem |
EP0965897A1 (de) * | 1998-06-17 | 1999-12-22 | Neles Controls Oy | Managementsystem für Feldgeräte |
Family Cites Families (6)
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DE19917102C2 (de) * | 1999-04-15 | 2002-07-18 | Moeller Gmbh | Projektierungs- und Diagnoseeinrichtung für eine elektrische Anlage |
AU2274501A (en) * | 1999-12-17 | 2001-06-25 | Eldering, Charles A. | Electronic asset registration method |
DE10030305A1 (de) * | 2000-05-11 | 2001-11-29 | Schreck Mieves Gmbh | Verfahren und System zur Optimierung der Instandhaltung von Fahrwegen, insbesondere von Gleisanlagen |
US6480105B2 (en) * | 2000-12-21 | 2002-11-12 | Auto Advisors, L.Lc. | Method and apparatus for alerting owners of recommended vehicle maintenance |
US20030055826A1 (en) * | 2001-09-14 | 2003-03-20 | Kevin Graham | System and method for connecting to and controlling to disparate databases |
US7343407B2 (en) * | 2001-10-15 | 2008-03-11 | Ricoh Company, Ltd. | Method and system of remote monitoring and support of devices, including handling Email messages having message types specified within the Email message |
-
2002
- 2002-01-11 DE DE10201021A patent/DE10201021A1/de not_active Withdrawn
- 2002-12-21 AU AU2002358790A patent/AU2002358790A1/en not_active Abandoned
- 2002-12-21 EP EP02793109A patent/EP1463981A2/de not_active Ceased
- 2002-12-21 WO PCT/EP2002/014699 patent/WO2003058361A2/de not_active Application Discontinuation
- 2002-12-21 US US10/500,149 patent/US8260759B2/en active Active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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US5404503A (en) * | 1991-02-05 | 1995-04-04 | Storage Technology Corporation | Hierarchical distributed knowledge based machine inititated maintenance system |
WO1997050021A1 (de) * | 1996-06-21 | 1997-12-31 | Siemens Aktiengesellschaft | Verfahren und system zur inbetriebsetzung von industrieanlagen, insbesondere der grundstoffindustrie |
EP0822473A2 (de) * | 1996-07-31 | 1998-02-04 | Canon Kabushiki Kaisha | Ferninstandsetzungssystem |
EP0965897A1 (de) * | 1998-06-17 | 1999-12-22 | Neles Controls Oy | Managementsystem für Feldgeräte |
Non-Patent Citations (5)
Title |
---|
ANONYMOUS: "FDT/DTM " INTERNET ARTICLE, [Online] 30. September 2001 (2001-09-30), XP002254703 Gefunden im Internet: <URL:http://www.profibus.com/imperia/md/content/pisc/brochures/FDT-DTM-Brochure2001-d.pdf> [gefunden am 2003-09-16] * |
http://www.abb.com/global/abbzh/ ABB Smart Vision Brochure (ABB-1258 Smart Vision DE) 09.November 2001 (09-11-2001) XP002240728 * |
http://www.rosemount.com/acrobat/98cat/98c at.html Rosemount Inc. 1998 Product Catalog Asset Management Solutions Products 10. Oktober 1998 (1998-10-10) XP002240119 * |
KOECHLIN J-B ET AL: "A conceptual data scheme for integrated maintenance: A map to design maintainable AMS" COMPEURO '93. 'COMPUTERS IN DESIGN, MANUFACTURING, AND PRODUCTION', PROCEEDINGS. PRIS-EVRY, FRANCE 24-27 MAY 1993, LOS ALAMITOS, CA, USA,IEEE COMPUT. SOC, US, 24. Mai 1993 (1993-05-24), Seiten 112-118, XP010096079 ISBN: 0-8186-4030-8 * |
KUNZ J C ET AL: "SUPPORT FOR INTEGRATED VALUE-BASED MAINTENANCE PLANNING" IEEE EXPERT, IEEE INC. NEW YORK, US, Bd. 11, Nr. 4, 1. August 1996 (1996-08-01), Seiten 35-44, XP000627015 ISSN: 0885-9000 * |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2008125526A1 (de) * | 2007-04-13 | 2008-10-23 | Endress+Hauser Process Solutions Ag | Verfahren zur überwachung eines netzwerkes der prozessautomatisierungstechnik |
US9077620B2 (en) | 2007-04-13 | 2015-07-07 | Endress + Hauser Process Solutions Ag | Method for monitoring a process automation technology network |
Also Published As
Publication number | Publication date |
---|---|
WO2003058361A3 (de) | 2003-12-04 |
US20050177533A1 (en) | 2005-08-11 |
DE10201021A1 (de) | 2003-07-24 |
AU2002358790A1 (en) | 2003-07-24 |
EP1463981A2 (de) | 2004-10-06 |
US8260759B2 (en) | 2012-09-04 |
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