WO2002013626A1 - Mineral-enhanced bakery products - Google Patents
Mineral-enhanced bakery products Download PDFInfo
- Publication number
- WO2002013626A1 WO2002013626A1 PCT/US2000/022354 US0022354W WO0213626A1 WO 2002013626 A1 WO2002013626 A1 WO 2002013626A1 US 0022354 W US0022354 W US 0022354W WO 0213626 A1 WO0213626 A1 WO 0213626A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- flour
- middlings
- recited
- weight
- wheat
- Prior art date
Links
Classifications
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21D—TREATMENT, e.g. PRESERVATION, OF FLOUR OR DOUGH, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS; PRESERVATION THEREOF
- A21D2/00—Treatment of flour or dough by adding materials thereto before or during baking
- A21D2/08—Treatment of flour or dough by adding materials thereto before or during baking by adding organic substances
- A21D2/14—Organic oxygen compounds
- A21D2/18—Carbohydrates
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21D—TREATMENT, e.g. PRESERVATION, OF FLOUR OR DOUGH, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS; PRESERVATION THEREOF
- A21D10/00—Batters, dough or mixtures before baking
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21D—TREATMENT, e.g. PRESERVATION, OF FLOUR OR DOUGH, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS; PRESERVATION THEREOF
- A21D13/00—Finished or partly finished bakery products
- A21D13/02—Products made from whole meal; Products containing bran or rough-ground grain
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21D—TREATMENT, e.g. PRESERVATION, OF FLOUR OR DOUGH, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS; PRESERVATION THEREOF
- A21D2/00—Treatment of flour or dough by adding materials thereto before or during baking
- A21D2/02—Treatment of flour or dough by adding materials thereto before or during baking by adding inorganic substances
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
- A23L7/10—Cereal-derived products
- A23L7/198—Dry unshaped finely divided cereal products, not provided for in groups A23L7/117 - A23L7/196 and A23L29/00, e.g. meal, flour, powder, dried cereal creams or extracts
Definitions
- tempering process of the wheat is significant to the complete milling and baking procedure.
- the cleaned and tempered wheat is subjected to a series of conventional grinding operations, in which the first five or six sets of rolls exert a crushing and shearing action.
- break rolls corrugated iron rolls
- the crushed material passes after each break first to a sifter or bolter equipped with a series of inclined coarse sieves on top and progressively finer sieves, which are vibrated.
- a sifter or bolter equipped with a series of inclined coarse sieves on top and progressively finer sieves, which are vibrated.
- the separation of the stock proceeds to three general
- the stock going to each succeeding break contains less and less endosperm until after the fifth or sixth break the remaining material is largely composed of bran flakes.
- the middlings collected from each of the earlier stages are gradually ground into flour between smooth rolls, called reduction rolls.
- reduction rolls This involves a series of reduction processes in which, as in the case of breaking, the smooth rolls are set progressively closer at each succeeding set of rolls.
- Each reduction subjects the middlings to a crushing and rubbing action which produces finer middlings and flour, and loosens the adhering bran flakes.
- Each resulting stock passes through a sifter which effects the separation of fine flour, reduced middlings and larger bran fragments.
- the remaining middlings are again graded according to size, purified, and conveyed to the succeeding reduction rolls. The reductions are repeated until ultimately most of the endosperm has been converted into flour, and the bran separated by the sifters.
- each break produces flour, such as first break flour, second break flour, etc.
- each reduction in turn, produces middlings and flours.
- These streams being derived from different portions of the endosperm and varying in refinement, differ in protein content, ash content, purity (absence of branny material), etc. Beginning with the first separation of the most highly refined middlings, the flour contains progressively more branny and germ impurities at each successive reduction.
- a wheat flour, dough, and method of producing a wheat flour and dough are provided which greatly increase the flexibility of
- the bakery goods produced according to the invention can be produced without any chemical additives (other than normal additives used in the milling and baking industry), and with an entirely natural and high quality taste and texture.
- the flour/dough according to the invention can retain at least 5% (e.g. 5-12%) by weight more free moisture than conventional flour/dough of similar
- !5 type e.g. between about 30-70% by weight (and any narrower range within that broad range) free moisture (that is added moisture, not inherent in the flour), and many times more dietary minerals.
- an additional about 2-20% by weight (and any narrower range within the broad range) dietary mineral such as any one or more of calcium, folic acid, zinc, manganese, phosphorus, potassium, copper, selenium, and iO iron
- enough calcium can be added to the flour, with or without other minerals, to allow bread of normal (or even enhanced) taste and texture to be baked which provides about 50-200% of the RDA (for adults) of calcium per 32 gm slice, or per two slices (or other pieces) totaling 64 gm.
- Another advantage according to the invention is that it effectively increases the capacity of the mill corresponding to the percentage of middlings removed.
- wheat flour comprising or consisting essentially of about 50-95% straight flour, clear flour, break 5 flour, and/or patent flour; and about 5-50% by weight wheat middlings.
- the flour may further comprise or consist essentially of an additional about 2-20% by weight dietary minerals, for example including about 2-11% by weight calcium.
- the flour may also include (in dough form) at least 5% (e.g. 5-18%) more free moisture than conventionally, e.g. a total free moisture of about 60-70% (e.g. 61-68%) of the total 0 weight of the dough [conventional hand made dough has a free moisture content of about 54-55%, while typical commercial machine made dough a free moisture content of up to about 60%].
- the flour of the invention preferably comprises between about 15-45% by weight middlings, and most desirably between about 25-35% by weight middlings (e.g. about 5 30% middlings), mixed with straight flour, or any type of patent flour (e.g. between about 75-65% by weight straight or patent flour).
- a method of making a baked product comprising (or consisting essentially of): (a) Milling wheat with a (conventional) break system to produce break flour and middlings, (b) Milling at !0 least some of the middlings from (a) with a (conventional) reduction system to produce clear and patent flour, (c) Adding about 50-95% by weight straight flour, break flour, clear flour, and/or patent flour from at least one of (a) and (b) to about 5-50% wheat middlings to produce a first flour, (d) Optionally adding an additional 2-20% dietary minerals and the like to the first flour, (e) Adding free moisture, baking ingredients, and !5 leavening to the first flour to produce a dough, (f) Fermenting the dough so that the flour cells substantially do not collapse, so that the dough rises. And, (g) baking the dough to produce a bakery product.
- the baking ingredients added in (e) typically include sugar (in any form), salt, oil
- the method may be as described above wherein (d) is practiced to add an (0 additional at least 2% by weight calcium to the flour.
- the method may also be as described above wherein (d) is practiced to add at least about 60% by weight total of at least two of the following: calcium, iron, zinc, iodine, manganese, phosphorus, selenium, fiber, chromium, copper, folic acid, and potassium.
- the method may also be as described above wherein (a) is practiced to separate out at least 5% of the middlings from the first and second breaks (only); and wherein the middlings separated out at the first and second breaks (only) are used in the practice of (c).
- the method may also be as described above wherein (c) is practiced to produce a first flour having about 15-45% by weight middlings, and/or wherein (c) is practiced to produce a first flour having about 85-55% by weight straight flour, and/or wherein (e) is practiced to add an additional at least 30% by weight (e.g. 30-70%) free moisture.
- the method may also be as described above wherein (a)-(g) are practiced substantially without any emulsifier, calcium citrate, or equivalent chemical additives, and wherein (c) is practiced using middlings from (a), or from (a) and (b).
- (d) through (g) may be practiced to produce substantially bubble-free pizza crust, or (d) through (g) may be practiced to produce bread having at least 50% of the RDA of calcium per 32 gm slice, or at least 100% for two 32 gm slices.
- the invention also comprises bakery goods produced by any of the methods described above.
- the bakery product may be bread having at least 50% (e.g. about 50-200%) of the RDA of calcium, and/or the other dietary minerals described above) per 32 gm slice; or the bakery product may be pizza crust (since bubbles do not typically form in the dough according to the invention; i.e. it is substantially bubble free), or pastries.
- baked bread may be provided containing at least about 1000 (e.g. 1000-1300) mg calcium, 20 (e.g. 20-50) mg iron, and 1000 (e.g. 1000-1500) mg dietary fiber, each per 64 grams of bread (e.g. two thin slices).
- FIGURE 1 is a box diagram schematically showing the practice of one exemplary method according to the present invention to produce exemplary flour, dough, and/or bakery products according to the invention
- FIGURE 2 is a schematic perspective view of an exemplary bakery product (bread) according to the present invention.
- FIGURE 3 is a schematic perspective view of pizza crust (shown without toppings for clarity of illustration) according to the invention.
- FIGURE 1 is a schematic illustration of an exemplary method according to the present invention.
- Tempered wheat is fed in line 10 to a conventional break system 11 containing a plurality of sets of break rolls, each set in sequence having progressively narrower spacings, as described above.
- Break flour is produced, as indicated at 12, by the break system 11 (including first break flour, second break flour, etc.), as well as middlings (endosperm) 13, and bran 13a.
- At least some of the middlings 13 are fed in line 14 to a conventional reduction system 15 where a plurality of sets of reduction rolls, again with each sequential set having progressively narrower spacings between the rolls, are provided as described above in the conventional system, producing bran as indicated in line 16, and flour as indicated in line 17. That is middling flour, including patent flour, is produced as indicated at 18.
- the systems 11 , 15 desirably include associated conventional separation (e.g. #44-56 U.S. Standard Sieves), purification, and like equipment as described above.
- a final flour is produced from the middling flour 18 and/or the break flour 12, with mineral addition as indicated at 19.
- At least some middlings 20, which pass through a #44 U.S. Standard Sieve, which may be from the middlings 13 produced by the break system 11 , but which also may be at least in part from middlings from the reduction system 15, are provided as indicated by line 20 to a conventional mixer 21 (e.g. a bowl or powered mixer), or the like to produce a final flour.
- a conventional mixer 21 e.g. a bowl or powered mixer
- the present invention there is an almost infinite variety of materials that can be added to produce the final flour in 21 , including by adding as minerals calcium, zinc, phosphorus, potassium, iron, magnesium, selenium, copper, folid acid, or virtually any other dietary mineral, as well as vitamins, dietary fiber (of any conventional type), and other materials useful for good health or enhancing taste (e.g. ham, cheese, or other food items).
- the minerals may be added in any suitable conventional form, pure or compound (e.g. the calcium may be in the form of aluminum sulfate).
- the percentage of middlings in line 20 (which may be produced from the wheat 10, or produced separately from other wheat and added as indicated at 20) preferably comprises between about 5-50% by weight of the final flour in mixer 21 , desirably between about 15-45% by weight, and preferably between about 25-35% by weight (e.g. about 30%), and all narrower ranges within these broad ranges
- the flour added to the mixer 21 may be straight flour, break flour, clear flour, patent flour, etc., including any particular type of any of those generic classifications of flour (e.g. standard patent, or medium patent, etc.). Other types of flour (e.g. rice flour) may also be added at 21 , but the wheat flour should comprise the majority of flour used.
- the endosperm (middlings) of the first and second break which contains little particles of bran, is taken out in the preferred embodiment of the invention, as illustrated in dotted line at 13b in FIGURE 1.
- the middlings removed at 13b is what is added in line 20 to mixer 21.
- substantially all the middlings from the latter breaks (e.g. third-sixth breaks), 13 pass to the reduction system 15. This separation occurs at the sifters and by using suction (negative) air at the purifiers.
- Some middlings e.g. 5-25%) are separated at this point.
- the final flour from the mixer 21 or the like is acted upon to produce dough, by adding leavening (such as yeast), conventional baking ingredients (e.g. sugar, salt, oil or lard, whey, etc.) and free moisture (typically water), as indicated schematically at 22 in FIGURE 1.
- leavening such as yeast
- conventional baking ingredients e.g. sugar, salt, oil or lard, whey, etc.
- free moisture typically water
- What is illustrated schematically at 22 may provide two or more stages, and may include one or more conventional mixers, kneaders, or the like.
- the dough can be made into loaves or other shapes at 22, or subsequent to fermentation shown schematically at 23.
- the fermentation process indicated at 23 may be accomplished simply by keeping the dough moist and at room temperature for a desired period of time, e.g. between 20-240 minutes). Because of the strength
- the cells produced by carbon dioxide during the fermentation process 23 do not collapse despite the presence of minerals, fiber, and/or other constituents.
- the dough which has risen is then baked in a conventional manner, as indicated schematically at 24 in FIGURE 1.
- carbohydrate content which averages about seventy percent of the total grain; a relatively low protein content on the order of nine to fifteen percent, and a small amount of fat, fiber, minerals, and vitamins.
- the carbohydrates of wheat are chiefly starch and cellulose, with small amounts of sugar and proteins.
- the proteins include glutelins, gliadins, glubulins, albumins and proteoses of which the first two predominate and
- the stored "pure” middlings 13b which pass through #44/56 U.S. Standard Sieves are carefully separated and later reunited in the process at 20, 21.
- the middlings 13b will give necessary strength to the cells during the fermentation period 23, to hold the cells together during baking 24, despite the evolution of CO 2 during
- FIGURE 2 schematically illustrates a loaf of bread 29, and a slice 30 cut from the loaf 29, that may be produced according to the invention.
- FIGURE 3 schematically illustrates pizza crust 32 (without toppings) that can be produced according to the invention.
- Exemplary non-limiting examples of bakery products that may be produced according to the invention are as follows: EXAMPLE 1
- Wheat 10 was milled using a conventional break system 11 and reduction system 15.
- First and second break middlings 13b were separated out and added to mixer 21 , about 30% by weight, with about 70% by weight of straight flour.
- an additional 3.68% by weight (of the flour produced by the middlings and straight flour) calcium was added at mixer 21.
- Free moisture in the amount of an additional about 65% of the combined weight of the middlings and straight flour, was added at 22, along with yeast and other conventional baking ingredients (salt and sugar), to produce dough.
- yeast and other conventional baking ingredients salt and sugar
- EXAMPLE 2 Wheat 10 was milled using a conventional break system 11 and reduction system 15.
- First and second break middlings 13b (which pass through #44 U.S. Standard Sieves, and having about 12.8% protein) were separated out and added to mixer 21 , e.g. a conventional mixing bowl, about 46% by weight.
- About 54% by weight conventional baker's flour (about 13.2% protein) was also added to mixer 21.
- an additional about 11.7% by weight calcium, about .05% by weight iron, and about 4.65% fiber (white wheat) were added.
- the total composition of these ingredients in the bowl 21 was thus:
- the ingredients were hand mixed in bowl 21 for about 5 minutes to produce a "first" flour.
- To the first flour still in the bowl was then introduced (see 22 in FIGURE 1) an additional about 6% sugar, about 2% salt, about 2% whey, and about .375% yeast (all by weight). They were mixed for about 5 minutes to produce a dry pre-dough which was then placed in a conventional three-speed Hobart 200 mixer (22 in the schematic of FIGURE 1).
- There about 2% by weight (of the first flour) oil and about 63% by weight free moisture in the form of water (at about 37EF) were added, and all the components mixed at speed #1 for about 7 minutes, and speed #2 for about 6 minutes.
- the temperature of the dough produced was about 76EF.
- the dough was allowed to sit on a table, for about 15 minutes, but this was optional.
- the weight of the dough was 8 pounds, 12 oz., and it was made into 7 ⁇ h loaves, each about 17 oz. Fermentation (23) then took place over a period of about 3.75 hours at a temperature of about 86EF to produce loaves 4.75 inches high before baking.
- 60-70% includes 61 -68%, 62-65%, 61-66%, etc.).
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Health & Medical Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Nutrition Science (AREA)
- Polymers & Plastics (AREA)
- Inorganic Chemistry (AREA)
- Molecular Biology (AREA)
- Bakery Products And Manufacturing Methods Therefor (AREA)
Abstract
Description
Claims
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU2000266427A AU2000266427A1 (en) | 2000-08-15 | 2000-08-15 | Mineral-enhanced bakery products |
PCT/US2000/022354 WO2002013626A1 (en) | 2000-08-15 | 2000-08-15 | Mineral-enhanced bakery products |
CA002419662A CA2419662A1 (en) | 2000-08-15 | 2000-08-15 | Mineral-enhanced bakery products |
EP00954084A EP1309246A1 (en) | 2000-08-15 | 2000-08-15 | Mineral-enhanced bakery products |
MXPA03001403A MXPA03001403A (en) | 2000-08-15 | 2000-08-15 | Mineral-enhanced bakery products. |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/US2000/022354 WO2002013626A1 (en) | 2000-08-15 | 2000-08-15 | Mineral-enhanced bakery products |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2002013626A1 true WO2002013626A1 (en) | 2002-02-21 |
Family
ID=21741684
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US2000/022354 WO2002013626A1 (en) | 2000-08-15 | 2000-08-15 | Mineral-enhanced bakery products |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP1309246A1 (en) |
AU (1) | AU2000266427A1 (en) |
CA (1) | CA2419662A1 (en) |
MX (1) | MXPA03001403A (en) |
WO (1) | WO2002013626A1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6555839B2 (en) | 2000-05-26 | 2003-04-29 | Amberwave Systems Corporation | Buried channel strained silicon FET using a supply layer created through ion implantation |
WO2005074709A2 (en) * | 2004-02-04 | 2005-08-18 | Haerle Anton | Calcium-enriched foods |
Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2895831A (en) * | 1958-04-24 | 1959-07-21 | Proto Internat Hygienic Food C | Wheat food |
GB2013077A (en) * | 1978-01-10 | 1979-08-08 | Realdyme | Process for treating sharps and middlings from flour-milling and foodstuffs obtained therefrom |
US4741913A (en) * | 1985-09-30 | 1988-05-03 | Satake Engineering Co., Ltd. | Wheat flouring process |
EP0468774A2 (en) * | 1990-07-24 | 1992-01-29 | Conagra, Inc. | Improved wheat milling process and milled wheat product |
EP0588496A1 (en) * | 1992-09-16 | 1994-03-23 | Kraft Foods, Inc. | Baked goods, doughs or batters, dry mixes and methods for production thereof |
EP0609169A2 (en) * | 1993-01-26 | 1994-08-03 | North Dakota State University Research Foundation | Couscous |
US5514387A (en) * | 1994-11-29 | 1996-05-07 | Nabisco, Inc. | Calcium-enriched baked good production and method of making |
WO1998048637A1 (en) * | 1997-04-29 | 1998-11-05 | Davisco Foods International, Inc. | Calcium supplemented foods and feeding regimen for calcium supplementation |
US6126982A (en) * | 1998-12-28 | 2000-10-03 | Maldonado; Alfonso | Mineral-enhanced bakery products |
-
2000
- 2000-08-15 WO PCT/US2000/022354 patent/WO2002013626A1/en active Application Filing
- 2000-08-15 CA CA002419662A patent/CA2419662A1/en not_active Abandoned
- 2000-08-15 MX MXPA03001403A patent/MXPA03001403A/en active IP Right Grant
- 2000-08-15 AU AU2000266427A patent/AU2000266427A1/en not_active Abandoned
- 2000-08-15 EP EP00954084A patent/EP1309246A1/en not_active Withdrawn
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2895831A (en) * | 1958-04-24 | 1959-07-21 | Proto Internat Hygienic Food C | Wheat food |
GB2013077A (en) * | 1978-01-10 | 1979-08-08 | Realdyme | Process for treating sharps and middlings from flour-milling and foodstuffs obtained therefrom |
US4741913A (en) * | 1985-09-30 | 1988-05-03 | Satake Engineering Co., Ltd. | Wheat flouring process |
EP0468774A2 (en) * | 1990-07-24 | 1992-01-29 | Conagra, Inc. | Improved wheat milling process and milled wheat product |
EP0588496A1 (en) * | 1992-09-16 | 1994-03-23 | Kraft Foods, Inc. | Baked goods, doughs or batters, dry mixes and methods for production thereof |
EP0609169A2 (en) * | 1993-01-26 | 1994-08-03 | North Dakota State University Research Foundation | Couscous |
US5514387A (en) * | 1994-11-29 | 1996-05-07 | Nabisco, Inc. | Calcium-enriched baked good production and method of making |
WO1998048637A1 (en) * | 1997-04-29 | 1998-11-05 | Davisco Foods International, Inc. | Calcium supplemented foods and feeding regimen for calcium supplementation |
US6126982A (en) * | 1998-12-28 | 2000-10-03 | Maldonado; Alfonso | Mineral-enhanced bakery products |
Non-Patent Citations (1)
Title |
---|
C.L. RAJCHEL ET AL.: "Wheat bran and middlings - a source of dietary fiber in banana, chocolate, nut and spice cakes", BAKER'S DIGEST., vol. 49, no. 3, 1975, SIEBEL PUBLISHING CO. PONTIAC, ILLINOIS., US, pages 27 - 30, XP000992974 * |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6555839B2 (en) | 2000-05-26 | 2003-04-29 | Amberwave Systems Corporation | Buried channel strained silicon FET using a supply layer created through ion implantation |
WO2005074709A2 (en) * | 2004-02-04 | 2005-08-18 | Haerle Anton | Calcium-enriched foods |
WO2005074709A3 (en) * | 2004-02-04 | 2006-03-02 | Anton Haerle | Calcium-enriched foods |
Also Published As
Publication number | Publication date |
---|---|
MXPA03001403A (en) | 2006-04-07 |
EP1309246A1 (en) | 2003-05-14 |
AU2000266427A1 (en) | 2002-02-25 |
CA2419662A1 (en) | 2002-02-21 |
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