IMIDO PEROXIDES AS INITIATORS OF POLYMERIZATION PROCESSES
A wide variety of peroxy compounds is known from the literature as initiators for polymer production. A fairly great number of these are commercially used. See, for example, the product catalogue of Akzo Nobel entitled "Initiators for polymer production", 1992, in which several dozens of initiators for radical polymerization have been mentioned under the trademarks Laurox®, Lucidol®, Perkadox® and Trigonox®. Other examples of commercially available initiators are included in the Akzo Nobel range of products sold under the trademarks Butanox® and Cyclonox®, respectively 1).
Commercially available initiators for polymer production may be classified in different chemical groups, which include diacylperoxides, peroxydicarbonates, dialkylperoxides, peroxyesters, peroxyketals, hydroperoxides, and ketone peroxides.
The present invention relates to a new group of peroxides which have highly interesting properties making them suitable for use in industrial applications. More particularly, the invention relates to imidoperoxides having the following general formula:
wherein:
X is C(R4,R5), OC(O), C(R6,OR7), C(OR8,OR9), C(R10,OOR11) n is 1, 2 or 3; and,
1) Laurox®, Lucidol®, Perkadox®, Trigonox®, Butanox® and Cyclonox® are registered trademarks of Akzo Nobel N.V.
if n is 1 ,
Y is H , C (R12 , R13 , R14 ) , C (0) R15 , C (O) OR16 , C (R17 , R18 , OR19) ,
C (R20 , OR21 , OR22 ) , or C ( R23 , R24 , OOR25) ; if n is 2 ,
Y is C7-22 alkylene having a tertiary structure at both ends, C722 alkenylene having a tertiary structure at both ends, C8-22 alkynylene having a tertiary structure at both ends, a group of the general formula: -C(CH3)2-C6H4-q-(R26)q-C(CH3)2- wherein q is 0 or 1 and R26 is isopropyl, isoprσpenyl or 2-hydroxyisopropyl, A[C(O)]2, wherein A is a covalent bond, C1-22 alkylene, C2-22 alkenylene, C2-22 alkynylene, C6-22 arylene, C7-22 alkarylene, C7-22 arylalkylene, or C3-22 cycloalkylene, which groups may be branched or linear and be substituted with one or more groups selected from hydroxy, halogen, ester, amido, C1-20 alkoxy, C6-20 aryloxy, ketone, nitrile, C1-20 alkylcarbonate, C1-20 alkylsulfoxide, C1-20 alkylsulfone, di(C1-20)alkylphosphineoxide, di (C1- 20) alkylphosphonate, tri (C1-20) alkylsilane and tri (C1-20) alkoxysilane; D[OC(O)]2, wherein D is C1-22 alkylene, C6-22 arylene, C7-22 alkarylene, C7-22 arylalkylene, or C3-22 cycloalkylene, which groups may be branched or linear and be substituted with one or more groups selected from hydroxy, halogen, ester, amido, C1-20 alkoxy, C6-20 aryloxy, ketone, nitrile, C1-20 alkylcarbonate, C1-20 alkylsulfoxide, C1-20 alkylsulfone, di (C1-20) alkylphosphineoxide, di (C1-20) alkylphosphonate, tri (C1-20) alkylsilane and tri (C1-20)-alkoxysilane; C(R27,R28) or C(R29,OR30); if n is 3,
Y is 1,2,4-triisopropylbenzene-α,α',α"-triyl, 1,3,5-triisopropylbenzene-α,α',α"-triyl, E[C(O)]3, wherein E is selected from C1-22 alkatriyl, C2-22 alkenetriyl, C2-22 alkyntriyl, C6-22 aryltriyl, C7-22 alkaryltriyl, C7-22 arylalkatriyl, or C3-22 cycloalkatriyl, which groups may be branched or linear and be substituted with one or more groups selected from hydroxy,
halogen, ester, amido, C1-20 alkoxy, C6-20 aryloxy, ketone, nitrile, C1-20 alkylcarbonate, C1-20 alkylsulfoxide, C1-20 alkylsulfone, di(C1-20)alkylphosphineoxide, di(C1-20)alkylphosphonate, tri(C1-20)alkylsilane and tri(C1-20)alkoxysilane; or G[OC(O)]3, wherein G is selected from C1-22 alkatriyl, C6-22 aryltriyl, C7-22 alkaryltriyl, C7-22 arylalkatriyl, or C3-22 cycloalkatriyl, which groups may be branched or linear and be substituted with one or more groups selected from hydroxy, halogen, ester, amido, C1-20 alkoxy, C6-20 aryloxy, ketone, nitrile, C1-20 alkylcarbonate, C1-20 alkylsulfoxide, C1-20 alkylsulfone, di(C1-20)alkylphosphineoxide, di(C1-20)alkylphosphonate, tri(C1-20)alkylsilane and tri(C1-20)-alkoxysilane.
R1 and R2 are independently selected from H, C1-22 alkyl, C2-22 alkenyl, C2-22 alkynyl, C6-22 aryl, C7-22 aralkyl and C7-22 alkaryl, which groups may be linear or branched and be substituted with one or more functional groups selected from hydroxy, halogen, ester, carboxy, amido, C1-20 alkoxy, C6-20 aryloxy, ketone, nitrile, C1-20 alkylcarbonate, C1-20 alkylsulfoxide, C1-20 alkylsulfone, di(C1-20)alkylphosphineoxide, di(C1-20)alkylphosphonate, tri(C1-20)alkylsilane and tri(C1-20)alkoxysilane;
R3 is a covalent bond, C1-22 alkylene, C2-22 alkenylene, C2-22 alkynylene, C6-22 arylene, C7-22 alkarylene, C7-22 arylalkylene, C3- 22 cycloalkylene, which groups may be branched or linear and be substituted with one or more groups selected from hydroxy, halogen, ester, amido, C1-20 alkoxy, C6-20 aryloxy, ketone, nitrile, C1-20 alkylcarbonate, C1-20 alkylsulfoxide, C1-20 alkyl- sulfone, di(C1-20)alkylphosphineoxide, di(C1-20)alkylphosphonate, tri(C1-20)alkylsilane and tri(C1-20)alkoxysilane, maleimido, citraconimido (= methylmaleimido) and dimethylmaleimido; R4 , R5 , R6 , R10 , R12 , R13 , R14 , R15 , R16 , R17 , R18 , R20 , R23 , R24 , R27 ,
R28 and R29 are independently selected from C1-22 alkyl, C2-22 alkenyl, C2-22 alkynyl, C6-22 aryl, C7-22 aralkyl, and C7-22 alkaryl, which groups may be linear or branched and be substituted with one or more functional groups selected from hydroxy, halogen,
ester, acid, amido, C1-20 alkoxy, C6-20 aryloxy, ketone, nitrile, C1-20 alkylcarbonate, C1-20 alkylsulfoxide, C1-20 alkylsulfone, di(C1-20)alkylphosphineoxide, di(C1-20)alkylphosphonate, tri(C1- 20)alkylsilane and tri(C1-20)alkoxysilane;
R7, R8, R9., R19, R21, R22 and R30 are independently selected from C1-22 alkyl, C6-22 aryl, C7,22 aralkyl, and C7-22 alkaryl, which groups may be linear or branched and be substituted with one or more functional groups selected from hydroxy, halogen, ester, acid, amido, C1-20 alkoxy, C6-20 aryloxy, ketone, nitrile, C1-20 alkylcarbonate, C1-20alkylsulfoxide, C1-20 alkylsulfone, di(C1-20)-alkylphosphineoxide, di(C1-20)alkylphosphonate, tri(C1-20) alkylsilana and tri(C1-20)alkoxysilane; or R4/R5, R6/OR7, OR8/OR9, R12/R13, R17/R18, R17/OR19, R20/OR21, OR21/OR22, R23/R24 may individually, together with the carbon atom to which they are attached, form a ring up to 20 atoms, optionally substituted; R11 and R25 are independently selected from C4-22 tertiary alkyl, tertiary cycloalkyl, tertiary alkenyl and tertiary alkynyl, and a group of the general formula: -C(CH3)2C-C6H5-p-(R26)p, wherein p is 0,1 or 2 and R26 has the above defined meaning. The imidoperoxides of the above formula (I) are new. They are highly interesting for industrial applications, such as initiation of polymerization processes, polymer modification and cross-linking. For example, the compounds show excellent properties in producing high molecular weight polystyrene (co)-polymers, the crosslinking of rubbers and elastomers, and in the curing of unsaturated polyesters.
Preferably, R1 and R2 are independently hydrogen or C1-6 alkyl.
The most preferred alkyl groups are methyl and ethyl. Particularly preferred imido groups of the compounds of formula
(I) are maleimido, citraconimido and dimethylmaleimido.
Preferably, n is 1.
One sub-class of the compounds of formula I in accordance with the present invention is constituted by the "dialkyls", in which X is C(R4,R5) and n, Y and R1-30 are as defined above. Preferably, Y is t-butyl, t-amyl, pinanyl, t-hexyl, p-menthyl, of-cumyl or 2,4,4,-trimethylpentyl-2, and n is 1. More specific examples of some of the imido peroxide compounds according to this sub-class which are useful in the present invention include, but are not limited to, the following: 2-t-butylperoxy-2-methyl-4-citraconimidobutane
2-t-amylperoxy-2-methyl-4-citraconimidobutane
2-t-hexylperoxy-2-methyl-4-citraconimidobutane
2-α-cumylperoxy-2-methyl-4-citraconimidobutane
2-pinanylperoxy-2-methyl-4-citraconimidobutane
2-p-menthylperoxy-2-methyl-4-citraconimidobutane
2-(2,2,4-trimethylpent-2-yl)peroxy-2-methyl-4-citraconimidobutane
2-t-butylperoxy-2-methyl-3-citraconimidopropane
2-t-amylperoxy-2-methyl-3-citraconimidopropane
2-t-hexylperoxy-2-methyl-3-citraconimidopropane
2-α-cumylperoxy-2-methyl-3-citraconimidopropane
2-pinanylperoxy-2-methyl-3-citraconimidopropane
2-p-menthylperoxy-2-methyl-3-citraconimidopropane
2-(2,2,4-trimethylpent-2-yl)peroxy-2-methyl-3-citraconimidopropane
1-t-butylperoxyisopropyl-3-citraconimidobenzene
1-t-amylperoxyisopropyl-3-citraconimidobenzene
1-t-hexylperoxyisopropyl-3-citraconimidobenzene
1-α-cumylperoxyisopropyl-3-citraconimidobenzene
1-pinanylperoxyisopropyl-3-citraconimidobenzene
1-p-menthylperoxyisopropyl-3-citraconimidobenzene
1-(2,2,4-trimethylpent-2-yl)peroxyisopropyl-3-citraconimidobenzene
2-t-butylperoxy-2-methyl-4-maleimidobutane
2-t-amylperoxy-2-methyl-4-maleimidobutane
2-t-hexylperoxy-2-methyl-4-maleimidobutane
2-α-cumylperoxy-2-methyl-4-maleimidobutane
2-pinanylperoxy-2-methyl-4-maleimidobutane
2-p-menthylperoxy-2-methyl-4-maleimidobutane
2-(2,2,4-trimethylpent-2-yl)peroxy-2-methyl-4-maleimidobutane 2-t-butylperoxy-2-methyl-3-maleimidopropane
2-t-amylperoxy-2-methyl-3-maleimidopropane
2-t-hexylperoxy-2-methyl-3-maleimidopropane
2-α-cumylperoxy-2-methyl-3-maleimidopropane
2-pinanylperoxy-2-methyl-3-maleimidopropane
2-p-menthylperoxy-2-methyl-3-maleimidopropane
2-(2,2,4-trimethylpent-2-yl)peroxy-2-methyl-3-maleimidopropane 1-t-butylperoxyisopropyl-3-maleimidobenzene
1-t-amylperoxyisopropyl-3-maleimidobenzene
1-t-hexylperoxyisopropyl-3-maleimidobenzene
1-α-cumylperoxyisopropyl-3-maleimidobenzene
1-pinanylperoxyisopropyl-3-maleimidobenzene
1-p-menthylperoxyisopropyl-3-maleimidobenzene
1-(2,2,4-trimethylpent-2-yl)peroxyisopropyl-3-maleimidobenzene 2-t-butylperoxy-2-methyl-4-dimethylmaleimidobutane
2-t-amylperoxy-2-methyl-4-dimethylmaleimidobutane
2-t-hexylperoxy-2-methyl-4-dimethylmaleimidobutane
2-α-cumylperoxy-2-methyl-4-dimethylmaleimidobutane
2-pinanylperoxy-2-methyl-4-dimethylmaleimidobutane
2-p-menthylperoxy-2-methyl-4-dimethylmaleimidobutane
2-(2,2,4-trimethylpent-2-yl)peroxy-2-methyl-4-dimethyl¬mameimidobutane
2-t-butylperoxy-2-methyl-3-dimethylmaleimidopropane
2-t-amylperoxy-2-methyl-3-dimethylmaleimidopropane
2-t-hexylperoxy-2-methyl-3-dimethylmaleimidopropane
2-α-cumylperoxy-2-methyl-3-dimethylmaleimidopropane
2-pinanylperoxy-2-methyl-3-dimethylmaleimidopropane
2-p-menthylperoxy-2-methyl-3-dimethylmaleimidopropane
2-(2,2,4-trimethylpent-2-yl)peroxy-2-methyl-3-dimethylmaleimidopropane
1-t-butylperoxyisopropyl-3-dimethylmaleimidobenzene
1-t-amylperoxyisopropyl-3-dimethylmaleimidobenzene
1-t-hexylperoxyisopropyl-3-dimethylmaleimidobenzene
1-α-cumylperoxyisopropyl-3-dimethylmaleimidobenzene
1-pinanylperoxyisopropyl-3-dimethylmaleimidobenzene
1-p-menthylperoxyisopropyl-3-dimethylmaleimidobenzene
1-(2,2,4-trimethylpent-2-yl)peroxyisopropyl-3-dimethylmaleimidobenzene.
Another sub-class of the compounds of formula I in accordance with the present invention is constituted by the imidoperoxycarbonates, in which X is OC(O) and n, Y and R1-30 are as defined above. More specific examples of some of the imido peroxide compounds according to this sub-class which are useful in the present invention include, but are not limited to, the following:
OO-t-butyl O-2-citraconimidoethyl monoperoxycarbonate
OO-t-amyl O-2-citraconimidoethyl monoperoxycarbonate
OO-t-hexyl O-2-citraconimidoethyl monoperoxycarbonate
OO-α-cumyl O-2-citraconimidoethyl monoperoxycarbonate
OO-pinanyl O-2-citraconimidoethyl monoperoxycarbonate
OO-p-menthyl O-2-citraconimidoethyl monoperoxycarbonate
OO-(2,2,4-trimethylpent-2-yl) O-2-citraconimidoethyl monoperoxycarbonate
OO-t-butyl O-3-citraconimidopropyl monoperoxycarbonate
OO-t-amyl O-3-citraconimidopropyl monoperoxycarbonate
OO-t-hexyl O-3-citraconimidopropyl monoperoxycarbonate
OO-α-cumyl O-3-citraconimidopropyl monoperoxycarbonate
OO-pinanyl O-3-citraconimidopropyl monoperoxycarbonate
OO-p-menthyl O-3-citraconimidopropyl monoperoxycarbonate
OO-(2,2,4-trimethylpent-2-yl) O-3-citraconimidopropyl monoperoxycarbonate
OO-t-butyl O-2-citraconimidopropyl monoperoxycarbonate
OO-t-amyl O-2-citraconimidopropyl monoperoxycarbonate
OO-t-hexyl O-2-citraconimidopropyl monoperoxycarbonate
OO-α-cumyl O-2-citraconimidopropyl monoperoxycarbonate
OO-pinanyl O-2-citraconimidopropyl monoperoxycarbonate
OO-p-menthyl O-2-citraconimidopropyl monoperoxycarbonate
OO-(2,2,4-trimethylpent-2-yl) O-2-citraconimidopropyl monoperoxycarbonate
OO-t-butyl O-2-maleimidoethyl monoperoxycarbonate
OO-t-amyl O-2-maleimidoethyl monoperoxycarbonate
OO-t-hexyl O-2-maleimidoethyl monoperoxycarbonate
OO-α-cumyl O-2-maleimidoethyl monoperoxycarbonate
OO-pinanyl O-2-maleimidoethyl monoperoxycarbonate
OO-p-menthyl O-2-maleimidoethyl monoperoxycarbonate
OO-(2,2,4-trimethylpent-2-yl) O-2-maleimidoethyl monoperoxycarbonate
OO-t-butyl O-3-maleimidopropyl monoperoxycarbonate
OO-t-amyl O-3-maleimidopropyl monoperoxycarbonate
OO-t-hexyl O-3-maleimidopropyl monoperoxycarbonate
OO-α-cumyl O-3-maleimidopropyl monoperoxycarbonate
OO-pinanyl O-3-maleimidopropyl monoperoxycarbonate
OO-p-menthyl O-3-maleimidopropyl monoperoxycarbonate
OO-(2,2,4-trimethylpent-2-yl) O-3-maleimidopropyl monoperoxycarbonate
OO-t-butyl O-2-maleimidopropyl monoperoxycarbonate
OO-t-amyl O-2-maleimidopropyl monoperoxycarbonate
OO-t-hexyl O-2-maleimidopropyl monoperoxycarbonate
OO-α-cumyl O-2-maleimidopropyl monoperoxycarbonate
OO-pinanyl O-2-maleimidopropyl monoperoxycarbonate
OO-p-menthyl O-2-maleimidopropyl monoperoxycarbonate
OO-(2,2,4-trimethylpent-2-yl) O-2-maleimidopropyl monoperoxycarbonate
OO-t-butyl O-2-dimethylmaleimidoethyl monoperoxycarbonate
OO-t-amyl O-2-dimethylmaleimidoethyl monoperoxycarbonate
OO-t-hexyl O-2-dimethylmaleimidoethyl monoperoxycarbonate
OO-α-cumyl O-2-dimethylmaleimidoethyl monoperoxycarbonate
OO-pinanyl O-2-dimethylmaleimidoethyl monoperoxycarbonate
OO-p-menthyl O-2-dimethylmaleimidoethyl monoperoxycarbonate
OO-(2,2,4-trimethylpent-2-yl) O-2-dimethylmaleimidoethyl monoperoxycarbonate
OO-t-butyl O-3-dimethylmaleimidopropyl monoperoxycarbonate
OO-t-amyl O-3-dimethylmaleimidopropyl monoperoxycarbonate
OO-t-hexyl O-3-dimethylmaleimidopropyl monoperoxycarbonate
OO-α-cumyl O-3-dimethylmaleimidopropyl monoperoxycarbonate
OO-pinanyl O-3-dimethylmaleimidopropyl monoperoxycarbonate
OO-p-menthyl O-3-dimethylmaleimidopropyl monoperoxycarbonate
OO-(2,2,4-trimethylpent-2-yl) O-3-dimethylmaleimidopropyl monoperoxycarbonate
OO-t-butyl O-2-dimethylmaleimidopropyl monoperoxycarbonate
OO-t-amyl O-2-dimethylmaleimidopropyl monoperoxycarbonate
OO-t-hexyl O-2-dimethylmaleimidopropyl monoperoxycarbonate OO-α-cumyl O-2-dimethylmaleimidopropyl monoperoxycarbonate
OO-pinanyl O-2-dimethylmaleimidopropyl monoperoxycarbonate
OO-p-menthyl O-2-dimethylmaleimidopropyl monoperoxycarbonate
OO-(2,2,4-trimethylpent-2-yl) O-2-dimethylmaleimidopropyl monoperoxycarbonate.
Still another sub-class of the compounds of formula I in accordance with the present invention is constituted by the imidoperacetals, in which X is C(R6,OR7) and n, Y and R1-30 are as defined above. The term " imidoperacetal" or "peracetal" as used in this application should be interpreted to include peroxides derived from both aldehydes ("peracetals") and ketones ("perketals"), unless stated otherwise. More specific examples of some of the imido peroxide compounds according to this sub-class which are useful in the present invention include, but are not limited to, the following:
1-t-butylperoxy-1-methoxy-2-citraconimidoethane
1-t-amylperoxy-1-methoxy-2-citraconimidoethane
1-t-hexylperoxy-1-methoxy-2-citraconimidoethane
1-α-cumylperoxy-1-methoxy-2-citraconimidoethane
1-pinanylperoxy-1-methoxy-2-citraconimidoethane
1-p-menthylperoxy-1-methoxy-2-citraconimidoethane
1-(2,2,4-trimethylpent-2-yl)peroxy-1-methoxy-2-citraconimidoethane
1-t-butylperoxy-1-methoxy-3-citraconimidopropane
1-t-amylperoxy-1-methoxy-3-citraconimidopropane
1-t-hexylperoxy-1-methoxy-3-citraconimidopropane
1-α-cumylperoxy-1-methoxy-3-citraconimidopropane
1-pinanylperoxy-1-methoxy-3-citraconimidopropane
1-p-menthylperoxy-1-methoxy-3-citraconimidopropane
1-(2,2,4-trimethylpent-2-yl)peroxy-1-methoxy-3-citraconimidopropane
1-t-butylperoxy-1-methoxy-2-citraconimidopropane
1-t-amylperoxy-1-methoxy-2-citraconimidopropane
1-t-hexylperoxy-1-methoxy-2-citraconimidopropane
1-α-cumylperoxy-1-methoxy-2-citraconimidopropane
1-pinanylperoxy-1-methoxy-2-citraconimidopropane
1-p-menthylperoxy-1-methoxy-2-citraconimidopropane
1-(2,2,4-trimethylpent-2-yl)peroxy-1-methoxy-2-citraconimidopropane
1-(1-t-butylperoxy-1-methoxy)ethyl-4-citraconimidobenzene 1-(1-t-amylperoxy-1-methoxy)ethyl-4-citraconimidobenzene 1-(1-t-hexylperoxy-1-methoxy)ethyl-4-citraconimidobenzene 1-(1-α-cumylperoxy-1-methoxy)ethyl-4-citraconimidobenzene 1-(1-pinanylperoxy-1-methoxy)ethyl-4-citraconimidobenzene 1-(1-p-menthylperoxy-1-methoxy)ethyl-4-citraconimidobenzene 1-[1-(2,2,4-trimethylpent-2-yl)-1-methoxy)]ethyl-4-citraconimidobenzene
1-(2-t-butylperoxy-2-methoxy)ethyl-2-citraconimidobenzene 1-(2-t-amylperoxy-2-methoxy)ethyl-2-citraconimidobenzene 1-(2-t-hexylperoxy-2-methoxy)ethyl-2-citraconimidobenzene 1-(2-α-cumylperoxy-2-methoxy)ethyl-2-citraconimidobenzene 1-(2-pinanylperoxy-2-methoxy)ethyl-2-citraconimidobenzene 1-(2-p-menthylperoxy-2-methoxy)ethyl-2-citraconimidobenzene1-[2-(2,2,4-trimethylpent-2-yl)-2-methoxy)]ethyl-2-citraconimidobenzene
1-(3-t-butylperoxy-3-methoxy)propyl-2-citraconimidobenzene 1-(3-t-amylperoxy-3-methoxy)propyl-2-citraconimidobenzene 1-(3-t-hexylperoxy-3-methoxy)propyl-2-citraconimidobenzene 1-(3-α-cumylperoxy-3-methoxy)propyl-2-citraconimidobenzene 1-(3-pinanylperoxy-3-methoxy)propyl-2-citraconimidobenzene 1-(3-p-menthylperoxy-3-methoxy)propyl-2-citraconimidobenzene 1-[3-(2,2,4-trimethylpent-2-yl)-3-methoxy)]propyl-2-citraconimidobenzene
2-t-butylperoxy-2-methoxy-4-citraconimidobutane
2-t-amylperoxy-2-methoxy-4-citraconimidobutane
2-t-hexylperoxy-2-methoxy-4-citraconimidobutane
2-α-cumylperoxy-2-methoxy-4-citraconimidobutane
2-pinanylperoxy-2-methoxy-4-citraconimidobutane
2-p-menthylperoxy-2-methoxy-4-citraconimidobutane
2-(2,2,4-trimethylpent-2-yl)peroxy-2-methoxy-4-citraconimidobutane
2-t-butylperoxy-2-methoxy-5-citraconimidopentane
2-t-amylperoxy-2-methoxy-5-citraconimidopentane
2-t-hexylperoxy-2-methoxy-5-citraconimidopentane
2-α-cumylperoxy-2-methoxy-5-citraconimidopentane
2-pinanylperoxy-2-methoxy-5-citraconimidopentane
2-p-menthylperoxy-2-methoxy-5-citraconimidopentane
2-(2,2,4-trimethylpent-2-yl)peroxy-2-methoxy-5-citraconimidopentane
1-t-butylperoxy-1-methoxy-2-maleimidoethane
1-t-amylperoxy-1-methoxy-2-maleimidoethane
1-t-hexylperoxy-1-methoxy-2-maleimidoethane
1-α-cumylperoxy-1-methoxy-2-maleimidoethane
1-pinanylperoxy-1-methoxy-2-maleimidoethane
1-p-menthylperoxy-1-methoxy-2-maleimidoethane
1-(2,2,4-trimethylpent-2-yl)peroxy-1-methoxy-2-maleimidoethane 1-t-butylperoxy-1-methoxy-3-maleimidopropane
1-t-amylperoxy-1-methoxy-3-maleimidopropane
1-t-hexylperoxy-1-methoxy-3-maleimidopropane
1-α-cumylperoxy-1-methoxy-3-maleimidopropane
1-pinanylperoxy-1-methoxy-3-maleimidopropane
1-p-menthylperoxy-1-methoxy-3-maleimidopropane
1-(2,2,4-trimethylpent-2-yl)peroxy-1-methoxy-3-maleimidopropane 1-t-butylperoxy-1-methoxy-2-maleimidopropane
1-t-amylperoxy-1-methoxy-2-maleimidopropane
1-t-hexylperoxy-1-methoxy-2-maleimidopropane
1-α-cumylperoxy-1-methoxy-2-maleimidopropane
1-pinanylperoxy-1-methoxy-2-maleimidopropane
1-p-menthylperoxy-1-methoxy-2-maleimidopropane
1-(2,2,4-trimethylpent-2-yl)peroxy-1-methoxy-2-maleimidopropane 1-(1-t-butylperoxy-1-methoxy)ethyl-4-maleimidobenzene
1-(1-t-amylperoxy-1-methoxy)ethyl-4-maleimidobenzene
1-(1-t-hexylperoxy-1-methoxy)ethyl-4-maleimidobenzene
1-(1-α-cumylperoxy-1-methoxy)ethyl-4-maleimidobenzene
1-(1-pinanylperoxy-1-methoxy)ethyl-4-maleimidobenzene
1-(1-p-menthylperoxy-1-methoxy)ethyl-4-maleimidobenzene
1-[1-(2,2,4-trimethylpent-2-yl)-1-methoxy)]ethyl-4-maleimidobenzene
1-(2-t-butylperoxy-2-methoxy)ethyl-2-maleimidobenzene
1-(2-t-amylperoxy-2-methoxy)ethyl-2-maleimidobenzene
1-(2-t-hexylperoxy-2-methoxy)ethyl-2-maleimidobenzene
1-(2-α-cumylperoxy-2-methoxy)ethyl-2-maleimidobenzene
1-(2-pinanylperoxy-2-methoxy)ethyl-2-maleimidobenzene
1-(2-p-menthylperoxy-2-methoxy)ethyl-2-maleimidobenzene
1-[2-(2,2,4-trimethylpent-2-yl)-2-methoxy)]ethyl-2-maleimidobenzene
1-(3-t-butylperoxy-3-methoxy)propyl-2-maleimidobenzene
1-(3-t-amylperoxy-3-methoxy)propyl-2-maleimidobenzene
1-(3-t-hexylperoxy-3-methoxy)propyl-2-maleimidobenzene
1-(3-α-cumylperoxy-3-methoxy)propyl-2-maleimidobenzene
1-(3-pinanylperoxy-3-methoxy)propyl-2-maleimidobenzene
1-(3-p-menthylperoxy-3-methoxy)propyl-2-maleimidobenzene
1-[3-(2,2,4-trimethylpent-2-yl)-3-methoxy)]propyl-2-maleimidobenzene
2-t-butylperoxy-2-methoxy-4-maleimidobutane
2-t-amylperoxy-2-methoxy-4-maleimidobutane
2-t-hexylperoxy-2-methoxy-4-maleimidobutane
2-α-cumylperoxy-2-methoxy-4-maleimidobutane
2-pinanylperoxy-2-methoxy-4-maleimidobutane
2-p-menthylperoxy-2-methoxy-4-maleimidobutane
2-(2,2,4-trimethylpent-2-yl)peroxy-2-methoxy-4-maleimidobutane 2-t-butylperoxy-2-methoxy-5-maleimidopentane
2-t-amylperoxy-2-methoxy-5-maleimidopentane
2-t-hexylperoxy-2-methoxy-5-maleimidopentane
2-α-cumylperoxy-2-methoxy-5-maleimidopentane
2-pinanylperoxy-2-methoxy-5-maleimidopentane
2-p-menthylperoxy-2-methoxy-5-maleimidopentane
2-(2,2,4-trimethylpent-2-yl)peroxy-2-methoxy-5-maleimidopentane 1-t-butylperoxy-1-methoxy-2-dimethylmaleimidoethane
1-t-amylperoxy-1-methoxy-2-dimethylmaleimidoethane
1-t-hexylperoxy-1-methoxy-2-dimethylmaleimidoethane
1-α-cumylperoxy-1-methoxy-2-dimethylmaleimidoethane
1-pinanylperoxy-1-methoxy-2-dimethylmaleimidoethane
1-p-menthylperoxy-1-methoxy-2-dimethylmaleimidoethane
1-(2,2,4-trimethylpent-2-yl)peroxy-1-methoxy-2-dimethylmaleimidoethane
1-t-butylperoxy-1-methoxy-3-dimethylmaleimidopropane
1-t-amylperoxy-1-methoxy-3-dimethylmaleimidopropane
1-t-hexylperoxy-1-methoxy-3-dimethylmaleimidopropane
1-α-cumylperoxy-1-methoxy-3-dimethylmaleimidopropane
1-pinanylperoxy-1-methoxy-3-dimethylmaleimidopropane
1-p-menthylperoxy-1-methoxy-3-dimethylmaleimidopropane
1-(2,2,4-trimethylpent-2-yl)peroxy-1-methoxy-3-dimethylmaleimidopropane
1-t-butylperoxy-1-methoxy-2-dimethylmaleimidopropane
1-t-amylperoxy-1-methoxy-2-dimethylmaleimidopropane
1-t-hexylperoxy-1-methoxy-2-dimethylmaleimidopropane
1-α-cumylperoxy-1-methoxy-2-dimethylmaleimidopropane
1-pinanylperoxy-1-methoxy-2-dimethylmaleimidopropane
1-p-menthylperoxy-1-methoxy-2-dimethylmaleimidopropane
1-(2,2,4-trimethylpent-2-yl)peroxy-1-methoxy-2-dimethylmaleimidopropane
1-(1-t-butylperoxy-1-methoxy)ethyl-4-dimethylmaleimidobenzene 1-(1-t-amylperoxy-1-methoxy)ethyl-4-dimethylmaleimidobenzene 1-(1-t-hexylperoxy-1-methoxy)ethyl-4-dimethylmaleimidobenzene 1-(1-α-cumylperoxy-1-methoxy)ethyl-4-dimethylmaleimidobenzene 1-(1-pinanylperoxy-1-methoxy)ethyl-4-dimethylmaleimidobenzene 1-(1-p-menthylperoxy-1-methoxy)ethyl-4-dimethylmaleimidobenzene 1-[1-(2,2,4-trimethylpent-2-yl)-1-methoxy)]ethyl-4-dimethylmaleimidobenzene
1-(2-t-butylperoxy-2-methoxy)ethyl-2-dimethylmaleimidobenzene 1-(2-t-amylperoxy-2-methoxy)ethyl-2-dimethylmaleimidobenzene 1-(2-t-hexylperoxy-2-methoxy)ethyl-2-dimethylmaleimidobenzene 1-(2-α-cumylperoxy-2-methoxy)ethyl-2-dimethylmaleimidobenzene 1-(2-pinanylperoxy-2-methoxy)ethyl-2-dimethylmaleimidobenzene 1-(2-p-menthylperoxy-2-methoxy)ethyl-2-dimethylmaleimidobenzene 1-[2-(2,2,4-trimethylpent-2-yl)-2-methoxy)]ethyl-2-dimethyl
maleimidobenzene
1-(3-t-butylperoxy-3-methoxy)propyl-2-dimethylmaleimidobenzene 1-(3-t-amylperoxy-3-methoxy)propyl-2-dimethylmaleimidobenzene 1-(3-t-hexylperoxy-3-methoxy)propyl-2-dimethylmaleimidobenzene 1-(3-α-cumylperoxy-3-methoxy)propyl-2-dimethylmaleimidobenzene 1-(3-pinanylperoxy-3-methoxy)propyl-2-dimethylmaleimidobenzene 1-(3-p-menthylperoxy-3-methoxy)propyl-2-dimethylmaleimidobenzene
1-[3-(2,2,4-trimethylpent-2-yl)-3-methoxy)]propyl-2-dimethylmaleimidobenzene
2-t-butylperoxy-2-methoxy-4-dimethylmaleimidobutane
2-t-amylperoxy-2-methoxy-4-dimethylmaleimidobutane
2-t-hexylperoxy-2-methoxy-4-dimethylmaleimidobutane
2-α-cumylperoxy-2-methoxy-4-dimethylmaleimidobutane
2-pinanylperoxy-2-methoxy-4-dimethylmaleimidobutane
2-p-menthylperoxy-2-methoxy-4-dimethylmaleimidobutane
2-(2,2,4-trimethylpent-2-yl)peroxy-2-methoxy-4-dimethylmaleimidobutane
2-t-butylperoxy-2-methoxy-5-dimethylmaleimidopentane
2-t-amylperoxy-2-methoxy-5-dimethylmaleimidopentane
2-t-hexylperoxy-2-methoxy-5-dimethylmaleimidopentane
2-α-cumylperoxy-2-methoxy-5-dimethylmaleimidopentane
2-pinanylperoxy-2-methoxy-5-dimethylmaleimidopentane
2-p-menthylperoxy-2-methoxy-5-dimethylmaleimidopentane
2-(2,2,4-trimethylpent-2-yl)peroxy-2-methoxy-5-dimethylmaleimidopentane.
Examples of preferred peroxides of this sub-class are:
1-t-butylperoxy-1-methoxy-2-citraconimidoethane
1-t-butylperoxy-1-methoxy-2-dimethylmaleimidoethane
1-t-butylperoxy-1-methoxy-2-maleimidoethane
1-t-butylperoxy-1-methoxy-2-citraconimidopropane
1-t-butylperoxy-1-methoxy-2-dimethylmaleimidopropane
1-t-butylperoxy-1-methoxy-2-maleimidopropane
A further sub-class of the compounds of formula I in accordance with the present invention is constituted by the imidoperortho
esters, in which X is C(OR8,OR9) and n, Y and R1-30 are as defined above. More specific examples of some of the imido peroxide compounds according to this sub-class which are useful in the present invention include, but are not limited to, the following:
1-t-butylperoxy-1,1-dimethoxy-2-citraconimidoethane
1-t-amylperoxy-1,1-dimethoxy-2-citraconimidoethane
1-t-hexylperoxy-1,1-dimethoxy-2-citraconimidoethane
1-α-cumylperoxy-1,1-dimethoxy-2-citraconimidoethane
1-pinanylperoxy-1,1-dimethoxy-2-citraconimidoethane
1-p-menthylperoxy-1,1-dimethoxy-2-citraconimidoethane
1-(2,2,4-trimethylpent-2-yl)peroxy-1,1-dimethoxy-2-citraconimidoethane
1-t-butylperoxy-1,1-dimethoxy-3-citraconimidopropane
1-t-amylperoxy-1,1-dimethoxy-3-citraconimidopropane
1-t-hexylperoxy-1,1-dimethoxy-3-citraconimidopropane
1-α-cumylperoxy-1,1-dimethoxy-3-citraconimidopropane
1-pinanylperoxy-1,1-dimethoxy-3-citraconimidopropane
1-p-menthylperoxy-1,1-dimethoxy-3-citraconimidopropane
1-(2,2,4-trimethylpent-2-yl)peroxy-1,1-dimethoxy-3-citraconimidopropane
1-t-butylperoxy-1,1-diethoxy-3-citraconimidopropane
1-t-amylperoxy-1,1-diethoxy-3-citraconimidopropane
1-t-hexylperoxy-l,1-diethoxy-3-citraconimidopropane
1-α-cumylperoxy-1,1-diethoxy-3-citraconimidopropane
1-pinanylperoxy-1,1-diethoxy-3-citraconimidopropane
1-p-menthylperoxy-1,1-diethoxy-3-citraconimidopropane
1-(2,2,4-trimethylpent-2-yl)peroxy-1,1-diethoxy-3-citraconimidopropane
1-t-butylperoxy-1,1-dimethoxy-2-maleimidoethane
1-t-amylperoxy-1,1-dimethoxy-2-maleimidoethane
1-t-hexylperoxy-1,1-dimethoxy-2-maleimidoethane
1-α-cumylperoxy-1,1-dimethoxy-2-maleimidoethane
1-pinanylperoxy-1,1-dimethoxy-2-maleimidoethane
1-p-menthylperoxy-1,1-dimethoxy-2-maleimidoethane
1-(2,2,4-trimethylpent-2-yl)peroxy-1,1-dimethoxy-2-maleimido
ethane
1-t-butylperoxy-1,1-dimethoxy-3-maleimidopropane
1-t-amylperoxy-1,1-dimethoxy-3-maleimidopropane
1-t-hexylperoxy-1,1-dimethoxy-3-maleimidopropane
1-α-cumylperoxy-1,1-dimethoxy-3-maleimidopropane
1-pinanylperoxy-1,1-dimethoxy-3-maleimidopropane
1-p-menthylperoxy-1,1-dimethoxy-3-maleimidopropane
1-(2,2,4-trimethylpent-2-yl)peroxy-1,1-dimethoxy-3-maleimidopropane
1-t-butylperoxy-1,1-diethoxy-3-maleimidopropane
1-t-amylperoxy-1,1-diethoxy-3-maleimidopropane
1-t-hexylperoxy-1,1-diethoxy-3-maleimidopropane
1-α-cumylperoxy-1,1-diethoxy-3-maleimidopropane
1-pinanylperoxy-1,1-diethoxy-3-maleimidopropane
1-p-menthylperoxy-1,1-diethoxy-3-maleimidopropane
1-(2,2,4-trimethylpent-2-yl)peroxy-1,1-diethoxy-3-maleimidopropane
1-t-butylperoxy-1,1-dimethoxy-2-dimethylmaleimidoethane
1-t-amylperoxy-1,1-dimethoxy-2-dimethylmaleimidoethane
1-t-hexylperoxy-1,1-dimethoxy-2-dimethylmaleimidoethane
1-α-cumylperoxy-1,1-dimethoxy-2-dimethylmaleimidoethane
1-pinanylperoxy-1,1-dimethoxy-2-dimethylmaleimidoethane
1-p-menthylperoxy-1,1-dimethoxy-2-dimethylmaleimidoethane 1-(2,2,4-trimethylpent-2-yl)peroxy-1,1-dimethoxy-2-dimethylmaleimidoethane
1-t-butylperoxy-1,1-dimethoxy-3-dimethylmaleimidopropane 1-t-amylperoxy-1,1-dimethoxy-3-dimethylmaleimidopropane
1-t-hexylperoxy-1,1-dimethoxy-3-dimethylmaleimidopropane 1-α-cumylperoxy-1,1-dimethoxy-3-dimethylmaleimidopropane 1-pinanylperoxy-1,1-dimethoxy-3-dimethylmaleimidopropane 1-p-menthylperoxy-1,1-dimethoxy-3-dimethylmaleimidopropane 1-(2,2,4-trimethylpent-2-yl)peroxy-1,1-dimethoxy-3-dimethylmaleimidopropane
1-t-butylperoxy-1,1-diethoxy-3-dimethylmaleimidopropane 1-t-amylperoxy-1,1-diethoxy-3-dimethylmaleimidopropane
1-t-hexylperoxy-1,1-diethoxy-3-dimethylmaleimidopropane 1-α-cumylperoxy-1,1-diethoxy-3-dimethylmaleimidopropane
1-pinanylperoxy-1,1-diethoxy-3-dimethylmaleimidopropane
1-p-menthylperoxy-1,1-diethoxy-3-dimethylmaleimidopropane
1-(2,2,4-trimethylpent-2-yl)peroxy-1,1-diethoxy-3-dimethylmaleimidopropane
Still a further sub-class of the compounds of formula I in accordance with the present invention is constituted by the imidodiperoxyketals, in which X is C (R10, OOR11) and n, Y and R1-30 are as defined above. More specific examples of some of the imido peroxide compounds according to this sub-class which are useful in the present invention include, but are not limited to, the following: 1,1-di(t-butylperoxy)-2-citraconimidoethane
1,1-di(t-amylperoxy)-2-citraconimidoethane
1,1-di(t-hexylperoxy)-2-citraconimidoethane
1,1-di(α-cumylperoxy)-2-citraconimidoethane
1,1-di(pinanylperoxy)-2-citraconimidoethane
1,1-di(p-menthylperoxy)-2-citraconimidoethane
1,1-di[(2,2,4-trimethylpent-2-yl)peroxy]-2-citraconimidoethane 1,1-di(t-butylperoxy)-3-citraconimidopropane
1,1-di(t-amylperoxy)-3-citraconimidopropane
1,1-di(t-hexylperoxy)-3-citraconimidopropane
1,1-di(a-cumylperoxy)-3-citraconimidopropane
1,1-di(pinanylperoxy)-3-citraconimidopropane
1,1-di(p-menthylperoxy)-3-citraconimidopropane
1,1-[(2,2,4-trimethylpent-2-yl)peroxy]-3-citraconimidopropane 2,2-di(t-butylperoxy)-4-citraconimidobutane
2,2-di(t-amylperoxy)-4-citraconimidobutane
2,2-di(t-hexylperoxy)-4-citraconimidobutane
2,2-di(α-cumylperoxy)-4-citraconimidobutane
2,2-di(pinanylperoxy)-4-citraconimidobutane
2,2-di(p-menthylperoxy)-4-citraconimidobutane
2,2-di[(2,2,4-trimethylpent-2-yl)peroxy]-4-citraconimidobutane 2,2-di(t-butylperoxy)-5-citraconimidopentane
2,2-di(t-amylperoxy)-5-citraconimidopentane
2,2-di(t-hexylperoxy)-5-citraconimidopentane
2,2-di(α-cumylperoxy)-5-citraconimidopentane
2,2-di(pinanylperoxy)-5-citraconimidopentane
2,2-di(p-menthylperoxy)-5-citraconimidopentane
2,2-di[(2,2,4-trimethylpent-2-yl)peroxy]-5-citraconimidopentane
1,1-di(t-butylperoxy)-2-maleimidoethane
1,1-di(t-amylperoxy)-2-maleimidoethane
1,1-di(t-hexylperoxy)-2-maleimidoethane
1,1-di(α-cumylperoxy)-2-maleimidoethane
1,1-di(pinanylperoxy)-2-maleimidoethane
1,1-di(p-menthylperoxy)-2-maleimidoethane
1,1-di[(2,2,4-trimethylpent-2-yl)peroxy]-2-maleimidoethane
1,1-di(t-butylperoxy)-3-maleimidopropane
1,1-di(t-amylperoxy)-3-maleimidopropane
1 1-di(t-hexylperoxy)-3-maleimidopropane
1,1-di(α-cumylperoxy)-3-maleimidopropane
1,1-di(pinanylperoxy)-3-maleimidopropane
1,1-di(p-menthylperoxy)-3-maleimidopropane
1,1- [(2,2,4-trimethylpent-2-yl)peroxy]-3-maleimidopropane
2,2-di(t-butylperoxy)-4-maleimidobutane
2,2-di(t-amylperoxy)-4-maleimidobutane
2,2-di(t-hexylperoxy)-4-maleimidobutane
2,2-di(α-cumylperoxy)-4-maleimidobutane
2,2-di(pinanylperoxy)-4-maleimidobutane
2,2-di(p-menthylperoxy)-4-maleimidobutane
2,2-di[(2,2,4-trimethylpent-2-yl)peroxy]-4-maleimidobutane
2,2-di(t-butylperoxy)-5-maleimidopentane
2,2-di(t-amylperoxy)-5-maleimidopentane
2,2-di(t-hexylperoxy)-5-maleimidopentane
2,2-di(α-cumylperoxy)-5-maleimidopentane
2,2-di(pinanylperoxy)-5-maleimidopentane
2,2-di(p-menthylperoxy)-5-maleimidopentane
2,2-di[(2,2,4-trimethylpent-2-yl)peroxy]-5-maleimidopentane
1,1-di(t-butylperoxy)-2-dimethylmaleimidoethane
1,1-di(t-amylperoxy)-2-dimethylmaleimidoethane
1,1-di(t-hexylperoxy)-2-dimethylmaleimidoethane
1,1-di(α-cumylperoxy)-2-dimethylmaleimidoethane
1,1-di(pinanylperoxy)-2-dimethylmaleimidoethane
1,1-di(p-menthylperoxy)-2-dimethylmaleimidoethane
1,1-di[(2,2,4-trimethylpent-2-yl)peroxy]-2-dimethylmaleimidoethane
1,1-di(t-butylperoxy)-3-dimethylmaleimidopropane
1,1-di(t-amylperoxy)-3-dimethylmaleimidopropane
1,1-di(t-hexylperoxy)-3-dimethylmaleimidopropane
1,1-di(α-cumylperoxy)-3-dimethylmaleimidopropane
1,1-di(pinanylperoxy)-3-dimethylmaleimidopropane
1,1-di(p-menthylperoxy)-3-dimethylmaleimidopropane
1,1-[(2,2,4-trimethylpent-2-yl)peroxy]-3-dimethylmaleimidopropane
2,2-di(t-butylperoxy)-4-dimethylmaleimidobutane
2,2-di(t-amylperoxy)-4-dimethylmaleimidobutane
2,2-di(t-hexylperoxy)-4-dimethylmaleimidobutane
2,2-di(α-cumylperoxy)-4-dimethylmaleimidobutane
2,2-di(pinanylperoxy)-4-dimethylmaleimidobutane
2,2-di(p-menthylperoxy)-4-dimethylmaleimidobutane
2,2-di((2,2,4-trimethylpent-2-yl)peroxy]-4-dimethylmaleimidobutane
2,2-di(t-butylperoxy)-5-dimethylmaleimidopentane
2,2-di(t-amylperoxy)-5-dimethylmaleimidopentane
2,2-di(t-hexylperoxy)-5-dimethylmaleimidopentane
2,2-di(α-cumylperoxy)-5-dimethylmaleimidopentane
2,2-di(pinanylperoxy)-5-dimethylmaleimidopentane
2,2-di(p-menthylperoxy)-5-dimethylmaleimidopentane
2,2-di[(2,2,4-trimethylpent-2-yl)peroxy]-5-dimethylmaleimidopentane.
The word "(co) polymer" as used in this application should be interpreted to mean "polymers and copolymers".
The imido peroxides of the formula I are prepared in conventional manner, for example by methods which are known in the art for the preparation of analogous compounds. Thus, in a typical procedure the imidodialkylperoxides according to the invention are prepared by reacting an imido tert alkyl alcohol with a hydroperoxide under acidic conditions in a suitable
solvent, essentially according to the following reaction scheme:
wherein R
1 to R
5 and Y are as defined above. Suitable solvents include chlorohydrocarbons, e.g. dichloromethane; alkanes, in particular n-hexane and n-heptane, and phlegmatizing agents.
Suitable acids are, for example, sulfuric acid, perchloric acid and p-toluenesulfonic acid. Generally, the temperature at which the reaction is conducted is in the range of from about 0°C to about 50°C, depending upon the reactivity of the agents used.
The reaction time is usually from about 2 to about 20 hours.
The isolation and recovery of the desired are also performed in conventional manner for isolating and recovering solids.
In another typical procedure the imidopercarbonates of formula (I) are prepared by reacting an imido chloroformate with a hydroperoxide under alkaline conditions in a suitable solvent, essentially according to the following reaction scheme:
wherein R
1 to R
3 and Y are as defined above. A suitable base is, for example, pyridine, triethylamine, Li, Na or KOH, etc. Preferably, the reaction is carried out under phase transfer conditions. The chloroformate precursor is conveniently made by reacting a primary, secondary or tert. alchol with phosgene in the presence of a suitable base at a temperature in the range of about -20 to +50°C.
The imidoperacetals of formula (I) can be suitably prepared by
reacting an acetal in a suitable solvent, e.g. dichloromethane, with an acid, e.g. sulfuric acid, perchloric acid or p-toluenesulfonic acid. To this solution is added the hydroperoxide of choice. The reaction conditions again depend on the reactiviy of the agents used. Usually the reaction time is between about two to about 72 hours and the reaction temperature between ambient temperature up to about 50°C. The imidoperoxyorthoesters and the imidodiperoxyketals are conveniently prepared in a similar way as the imidoperacetals.
The starting materials for the preparation of the imidoperoxides according to the present invention are either commercially available or they can be prepared in a manner known per se, e.g. for the preparation of analogous compounds.
The peroxides can be prepared, transported, stored and applied as such or in the form of, e.g., powders, granules, pellets, pastilles, flakes, slabs, solid masterbatches, solutions, suspensions, emulsions and pastes. These formulations may optionally be phlegmatized, as necessary, depending on the particular peroxide and its concentration in the formulation. Which of these forms is to be preferred partly depends on the application for which it will be used and partly on the manner that it will be mixed.
Also, considerations of safety may play a role to the extent that phlegmatizers may have to be incorporated in certain compositions to ensure their safety. As examples of suitable phlegmatizers may be mentioned solid carrier materials such as inert plasticizers, solvents and inert diluents such as silicone oils, white oils, high boiling hydrocarbons such as isododecane, and water.
The present peroxides are well suited for use as initiators for polymer production, in particular the preparation of acrylic
(co) polymers, styrene (co) polymers, ethylene (co) polymers and vinylchloride (co) polymers, for use in the modification of
polymers, in particular the degradation of polyolefins such as polypropylene and copolymers thereof, the crosslinking of polyolefins such as ethylene/propylene/diene polymers, polyethylene and copolymers thereof, the crosslinking of rubbers and elastomers, such as EPDM rubber, the dynamic crosslinking of blends of elastomers and thermoplastic polymers, the grafting of monomers onto polymers such as polyethers, polyolefins and elastomers, and the functionalization of polyolefins, as well as in the curing of unsaturated polyester resins (by processes such as SMC, BMC, pulltrusion, RTM and continuous laminating, etc).
In styrene bulk (co) polymerization, when using the peroxides of the present invention, high molecular weight polymers can be produced at high polymerization rate. Accordingly, in one aspect the present invention comprises a process for the preparation of acrylic (co) polymers, ethylenic (co) polymers, styrenic (co) polymers and the curing of unsaturated polyesters, using the peroxides represented in formula I.
In the present invention, polymerization is conducted by any conventional process, except that a specified radical polymerization initiator (or composition) is used. The polymerization processes may be carried out in the usual manner, for example in bulk, suspension, emulsion or solution. In the case of production of ethylene (co) polymers the reaction is usually carried out under high pressure, e.g. about 1000 to about 3500 bar. For the application of the peroxides of the present invention in the modification of polymers, the peroxide may be brought into contact with the (co) polymer in various ways, depending upon the particular object of the modification process. The peroxide is generally mixed with the material to be modified, which material may be in any physical form including finely divided particles (flake), pellets, sheet, in the melt, in solution, or, in the case of an elastomer, in a plastic state,
and the like .
The amount of the initiator, which may vary depending on the application and, more in particular, on the polymerization temperature, the capacity for removing the heat of polymerization, and, when applicable, the kind of monomer to be used and the applied pressure, should be an amount effective to achieve polymerization. Usually, from 0.001-25% weight of peroxide, based on the weight of the (co) polymer, should be employed. Preferably, from 0.001-10% weight and most preferably from 0.001-5% weight of peroxide is employed.
The temperature for most reactions within the present invention is usually from about 0°C to about 450°C, preferably from about ambient temperature (20°C) and more preferably from about 50°C to about 350°C. When the temperature exceeds 450°C, the peroxide is spent in the initial stage of the reaction, making it difficult to attain a high conversion. For curing of unsaturated polyester resins at a temperature between ambient and 50°C the peroxide is preferably used in combination with an accelerator. Often a combination of two or more peroxides with different properties is used, for example peroxides with a higher and lower decomposition temperature (dual cure system). In order to reduce the amount of unreacted monomer, it is also possible to conduct polymerization using a temperature profile, e.g. to perform the initial polymerization at about 90°C and then elevate the temperature above 115°C to complete the polymerization. These variations are all known to the man skilled in the art, who will have no difficulty in selecting the reaction conditions of choice, depending on the particular process and the specific peroxide according to the invention to be used. An important criterion in selecting a suitable peroxide in accordance with the present invention is the half-life of the peroxide under application conditions.
During (co) polymerization, crosslinking or modification, the formulations may also contain the usual additives and fillers. As examples of such additives may be mentioned: stabilizers such as inhibitors of oxidative, thermal or ultraviolet degradation, lubricants, extender oils, pH controlling substances such as calcium carbonate, release agents, colorants, reinforcing or non-reinforcing fillers such as silica, clay, chalk, carbon black and fibrous materials such as glass fibers, plasticizers, diluents, chain transfer agents, accelerators and other types of peroxides. These additives may be employed in the usual amounts.
Suitable monomers for polymerization using the peroxides according to the present invention are olefinic or ethylenically unsaturated monomers, for example substituted or unsubstituted vinyl aromatic monomers, including styrene, α-methylstyrene, p-methylstyrene and halogenated styrenes, divinylbenzene, β-pinene, ethylvinylbenzene and vinylnaphthalene; ethylene; ethylenically unsaturated carboxylic acids and derivatives thereof such as (meth) acrylic acids,
(meth) acrylic esters, for example 2-ethylhexyl acrylate, 2- ethylhexyl methacrylate, glycidyl methacrylate and hydroxyethyl methacrylate; di, tri and tetra (meth) acrylates; ethylenically unsaturated nitriles and amides such as acrylonitrile, methacrylonitrile and acrylamide; substituted or unsubstituted ethylenically unsaturated monomers such as butadiene, isoprene and chloroprene; vinyl esters such as vinyl acetate and vinyl propionate; ethylenically unsaturated dicarboxylic acids and their derivatives including mono- and diesters, anhydrides and imides, such as maleic anhydride, citraconic (= methylmaleic) anhydride, citraconic acid, itaconic acid, nadic anhydride, maleic acid, fumaric acid, aryl, alkyl and aralkyl citraconimides and maleimides; vinyl halides such as vinyl chloride and vinylidene chloride; vinylethers such as methylvinylether and n-butylvinylether; olefins such as isobutene and 4-methylpentene; allyl compounds such as (di) allyl esters, for example diallyl phthalates, (di) allyl carbonates, and triallyl
(iso) cyanurate.
Unsaturated polyester resins that can be cured by the imidoperoxides according to the present invention usually include an unsaturated polyester and one or more ethylenically unsaturated monomers. Suitable polymerizable monomers include styrene, α-methylstyrene, p-methylstyrene, chlorostyrenes, bromostyrenes, β-pinene, vinylbenzyl chloride, divinylbenzene, diallyl maleate, dibutyl fumarate, triallyl phosphate, triallyl cyanurate, diallylphthalate, diallyl fumarate, methyl
(meth)acrylate, n-butyl (meth) acrylate, ethyl acrylate, and mixtures thereof, which are copolymerizable with the unsaturated polyesters. The unsaturated polyesters are, for example, polyesters as they are obtained by esterifying at least one ethylenically unsaturated di- or polycarboxylic acid, anhydride or acid halide, such as maleic acid, fumaric acid, glutaconic acid, itaconic acid, mesaconic acid, citraconic acid, allylmalonic acid, tetrahydrophthalic acid, and others, with saturated and unsaturated di- or polyols, such as ethylene glycol, diethylene glycol, triethylene glycol, 1,2- and 1,3-propanediols, 1,2-, 1,3- and 1,4-butanediols, 2,2-dimethyl-1, 3-propanediols, 2-hydroxymethyl-2-methyl-1,3-propanediol, 2- buten-1,4-diol, 2-butyn-l, 4-diol, 2, 4,4-trimethyl-1,3-pentanediol, glycerol, pentaerythritol, mannitol, and others. The di- or polycarboxylic acids may be partially replaced by saturated di- or polycarboxylic acids, such as adipic acid, succinic acid and others, and/or by aromatic di- or polycarboxylic acids, such as phthalic acid, trimellitic acid, pyromellitic acid, isophthalic acid and terephthalic acid. The acids used may be substituted by groups such as halogen. Suitable halogenated acids include, for example, tetrachlorophthalic acid and tetrabromophthalic acid.
In the case of unsaturated polyester ("UP") resins, the application of the peroxides according to the invention is confined to temperatures >0°C. Usually, a temperature of about
20-250°C and more preferably about 50-200°C, is employed. The
heating time is generally between 0.1 and 30 minutes and, more preferably, between 0.5 and 5 minutes. The reaction is most preferably carried out in a moulding press or pulltrusion die. Due to the crosslinkable imido group the use of the imido¬peroxides according to the present invention in UP applications will result in reduced amounts of volatiles and the absence of benzene.
In general, any (co)polymer comprising abstractable hydrogen atoms can be modified by the present process. For instance, polymers which tend to degrade include isotactic polypropylene, atactic polypropylene, syndiotactic polypropylene, alkylene/ propylene copolymers such as ethylene/propylene random and block copolymers; propylene/diene monomer copolymers, propylene/styrene copolymers, poly(butene-1), poly (butene-2), polyisobutene, isoprene/isobutylene copolymers, chlorinated isoprene/isobutylene copolymers, poly(methylpentene), polyvinyl alcohol, polystyrene, poly (α-methyl)styrene, 2, 6-dimethyl polyphenylene oxide and mixtures or blends of these polymers with one another and/or with other non-degradable polymers.
The imidoperoxides according to the present invention may also be employed in the crosslinking of polymers such as low, medium and high density polyethylene, ethylene/alkene copolymers, ethylene/propylene/diene monomer ter-polymers, chlorosulphonated polyethylene, chlorinated polyethylene, ethylene/ vinyl acetate copolymers, ethylene/propylene copolymers, propylene/diene monomer copolymers, brominated isoprene/ isobutylene copolymers, partially hydrogenated butadiene/ acrylonitrile copolymers, polyisoprene, polychloroprene, poly- (cyclopentadiene), poly (methylcyclopentadiene), polynorbornene, isoprene/styrene copolymers, butadiene/styrene copolymers, butadiene/acrylonitrile copolymers, acrylonitrile/butadiene/ styrene terpolymers, polyacrylamides, polymethacrylamides, polyurethanes, polysulfides, polyethylene terephthalate, polybutylene terephthalate, copolyether esters, polyamides, silicone rubbers, fluor rubbers such as polyfluoralkoxy-
phosphazenes; allylglycidylether/epichlorohydrin copolymers and mixtures or blends thereof.
The (co) polymer modification process of the present invention is also useful for the grafting of monomers onto polymers or for the production of graft-copolymers. Examples of suitable (co) polymers which according to the present invention can be grafted by means of the imidoperoxides are copolymers and block copolymers of conjugated 1,3-dienes, and one or more copolymerizable monoethylenically unsaturated monomers such as aromatic monovinylidene hydrocarbons, halogenated aromatic monovinylidene hydrocarbons, (meth) acrylonitrile, alkyl (meth)- acrylates, acrylamides, unsaturated ketones, vinyl esters, vinylidenes and vinyl halides; ethylene/propylene copolymers and ethylene/propylene copolymers with other (poly) unsaturated compounds such as hexadiene-1,4, dicyclopentadiene and 5-ethylidenenorbornene; polyolefins such as polyethylene, polypropylene and copolymers thereof; and polyols including polyols which are essentially free of ethylenic unsaturation. Such polyols include polyalkylene polyether polyols having from 2-6 carbon atoms per monomeric unit and an Mn of 400-2000, polyhydroxyl containing polyesters, hydroxy-terminated polyesters and aliphatic polyols. Suitable monomers for grafting onto the above-mentioned polymers using the imidoperoxides of the present invention are olefinic or ethylenically unsaturated monomers such as: substituted or unsubstituted vinyl aromatic monomers including styrene and of-methylstyrene; ethylenically unsaturated carboxylic acids and derivatives thereof such as (meth) acrylic acids, (meth) acrylic esters and glycidyl methacrylate; ethylenically unsaturated nitriles and amides such as acrylonitrile, methacrylonitrile and acrylamide; substituted or unsubstituted ethylenically unsaturated monomers such as butadiene; vinyl esters such as vinyl acetate and vinyl propionate; ethylenically unsaturated dicarboxylic acids and their derivatives including mono- and diesters, anhydrides and
imides, such as maleic anhydride, citraconic anhydride, citraconic acid, itaconic acid, nadic anhydride, maleic acid, aryl, alkyl and aralkyl citraconimides and maleimides; vinyl halogenides such as vinyl chloride and vinylidene chloride; olefins such as isobutene and 4-methylpentene; and epoxides.
Finally, in another aspect, the present invention provides a polymerization process which can be employed to introduce functional groups into (co) polymers. This may be accomplished by employing an imidoperoxide of the formula I which contains one or more functional "R" groups attached thereto. These functional groups will remain intact in the free radicals formed by the peroxides and thus are introduced into the (co) polymer. Conventional polymerization conditions and equipment may be used to achieve this object of the invention.
The invention is further illustrated by the following examples which are not to be construed as limiting the invention in any way. The scope of the invention is to be determined from the claims appended hereto.
Experimental Synthesis examples Preparation of acetal citraconimides and dimethylmaleimides General procedures
A. A mixture of 0.5 mole of amino acetal and 0.51 mole of anhydride in 500 ml acetic acid, is refluxed for 2 hrs. The water/acetic acid azeotrope is distilled off. The crude product is purified by distillation under reduced pressure.
B. A mixture of 0.5 mole aminoacetal, 0.51 mole anhydride and 1.5 g CF3COOH in 500 ml. Q 5911 (bp. 140-165°C, ex. Shell) is refluxed using a Dean Stark trap until the theoretical amount of water is distilled off. The solvent is evaporated, and the crude product is purified by distillation under reduced pressure.
Preparation of acetal maleimides
For the preparation of these maleimides a procedure is used similar to the method described in GB 2.018.253 B (1982), which is incorporated herein by reference.
Preparation of peroxyacetal containing maleimides, citraconimides and dimethylmaleimides General Procedure
To a solution of acetal (0.2 mole) in CH2Cl2 (150 ml) is added 1.8 ml of concentrated H2SO4. To this solution is added 0.22 mole TBHP (t-butyl hydroperoxide) at room temperature. The mixture is stirred for 72 hrs at room temperature. To the solution is added K2CO3 to neutralize the acid. The organic layer is washed three times with 50 ml NaOH (0.1 N) and then with H2O to pH 7. The organic layer is dried over MgSO4,
filtered and the solvent evaporated under reduced pressure. The peracetal is used as such.
Materials Employed
Monomers:
Styrene (distilled)
n-Butylacrylate (distilled)
Imido peroxides: t-butyl 2-(methylmaleimido)-1-methoxyethyl peroxide
t-butyl 2-(maleimido)-1-methoxyethyl peroxide
t-butyl 2-(dimethylmaleimido)-1-methoxyethyl peroxide
Methods used in the examples
Molecular weight and dispersity of the resins
Molecular weights and dispersity of the resins were determined by Gel Permeation Chromatography using polystyrene standards.
Conversion
Conversion was calculated from residual monomer content. Residual monomer concentrations were determined by gas chromatography on a solution of the polymer in dichloromethane using n-butylbenzene or t-butylbenzene as an internal standard.
Testing of imidoperoxides as polymerization initiators A. Styrene mass polymerization
Example 1
0.188 meq t-butyl 2-(methylmaleimido)-1-methoxyethyl peroxide was added to 100 g of styrene monomer. Mass polymerization of styrene was carried out in 3 ml brown glass ampoules in a
thermostatted oil bath at 110°C. Ampoules were removed from the oil bath after 2, 4, 6, 7 and 8 hours. The samples were quenched in a 20 ml solution of dichloromethane containing Topanol® OC (butylated hydroxytoluene) and n-butyl benzene as internal standard. Styrene conversion as a function of time and molecular weight distribution after 8 hrs of polymerization are given in Table 1.
Example 2
As Example 1, but using a concentration of 0.375 meq t-butyl 2- (methylmaleimido)-1-methoxyethyl peroxide in 100 g of styrene monomer.
Example 3
As Example 1, but using a concentration of 0.563 meq t-butyl 2- (methylmaleimido)-1-methoxyethyl peroxide in 100 g of styrene monomer.
Example 4
As Example 1, but using a concentration of 0.750 meq t-butyl 2- (methylmaleimido)-1-methoxyethylperoxide in 100 g of styrene monomer.
Example 5
As Example 4, but polymerization was carried out at 120°C.
Example 6
As Example 2, but using a concentration of 0.375 meq t-butyl 2- (maleimido)-1-methoxyethyl peroxide in 100 g of styrene monomer.
Example 7
As Example 2 , but using a concentration of 0 .375 meq t-butyl 2- (dimethylmaleimido) -1-methoxyethyl peroxide in 100 g of styrene monomer .
B. Styrene acrylic copolymerization
Example 8
0.375 meq t-butyl 2-(maleimido)-1-methoxyethyl peroxide was added to a mixture of 80 g of styrene monomer and 20 g of n-butyl acrylate. Mass copolymerization of this mixture was carried out in 3 ml brown glass ampoules in a thermostatted oil bath at 110°C. Ampoules were removed from the oil bath after 2, 4, 6, 8 and 10 hours. The samples were quenched in a 20 ml solution of dichloromethane containing Topanol OC (butylated hydroxytoluene) and n-butyl benzene as internal standard. Monomer conversion as a function of time and molecular weight distribution after 10 hrs of polymerization are given in Table 2.
Example 9
As Example 8, but using a concentration of 0.375 meq t-butyl 2- (methylmaleimido)-1-methoxyethyl peroxide in 100 g of the styrene/ n-butylacrylate (80/20) monomer mixture.
Example 10
As Example 8, but using a concentration of 0.375 meq t-butyl 2- (dimethylmaleimido)-1-methoxyethyl peroxide in 100 g of the styrene/n-butyl acrylate (80/20) monomer mixture.
The application of the imidoperoxides in the curing of unsaturated polyesters has been evaluated for temperatures >100°C. Due to the polymerizable imido group the imidoperoxide will result in reduced amounts of volatiles.
C. Curing of Unsaturated Polyesters
The curing of Unsaturated Polyester (UP) resins at elevated or high temperatures comprises Hot Press Moulding (HPM) such as SMC, BMC, ZMC and TMC, pulltrusion, continuous laminating and sometimes RTM. These techniques are described in "Unsaturated Polyester and Vinyl Ester Resins", Chapter 4 of the Handbook of Thermoset Plastics, ed. S. H. Goodman. Example 11
A BMC formulation was prepared by mixing the ingredients by means of a Z-blade Mixer during 5 minutes. After a thickening period of 7 days, the BMC was pressed at 150°C/75 bar pressure during 150 sec on a SMC-Reactomer (SMC Technologie Aachen) .
The BMC formulation consisted of:
- 100 parts of resin (e.g. Palatal® P18 ex BASF)
- 200 parts of filler Durcal® 5
75 parts of 6 mm chopped glass fibers
- 5 parts zinc stearate
5 parts of styrene
1.5 parts Luvatix® MK35 (thickening agent)
Example 12
Instead of 1.5 parts of t-butyl 2-(methylmaleimido)-1-methoxyethyl peroxide, the same amount of t-butyl 2-(maleimido)-1-methoxyethyl peroxide was used. The results are mentioned in Table 3.
Example 13
Instead of 1.5 parts of t-butyl 2-(methylmaleimido)-1-methoxyethyl peroxide, the same amount of t-butyl 2-(dimethyl-maleimido)-1-methoxyethyl peroxide was used. The results are mentioned in Table 3.
D. Crosslinking of rubbers
Example 14
The crosslinking efficiency of an imidoperoxide according to the present invention, viz. tert-butyl 2-citraconimido-1-methoxyethyl peroxide, was demonstrated in a model EPDM compound. The liquid imidoperoxide was phlegmatized (50% on silica) prior to the RCAL trials. The phlegmatized compound
("Compound A") was checked in three levels of addition. The composition of the three compounds is mentioned in Table 4.
The rheological data of the three compound are shown in Table 5 below.
Finally, the mechanical data of the composition with the highest addition of Compound A are given in Table 6 below.
The foregoing examples were presented for the purpose of illustration and description only and are not to be construed
as limiting the invention in any way. The scope of the invention is to be determined from the claims appended hereto.