Nothing Special   »   [go: up one dir, main page]

WO1992022018A1 - Procede d'elaboration d'images fixes - Google Patents

Procede d'elaboration d'images fixes Download PDF

Info

Publication number
WO1992022018A1
WO1992022018A1 PCT/JP1992/000669 JP9200669W WO9222018A1 WO 1992022018 A1 WO1992022018 A1 WO 1992022018A1 JP 9200669 W JP9200669 W JP 9200669W WO 9222018 A1 WO9222018 A1 WO 9222018A1
Authority
WO
WIPO (PCT)
Prior art keywords
toner
isocyanate
photoconductor
fixing
recording medium
Prior art date
Application number
PCT/JP1992/000669
Other languages
English (en)
Inventor
Shin-Ichiro Yasuda
Kuniyasu Kawabe
Original Assignee
Kao Corporation
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from JP3155299A external-priority patent/JPH04353864A/ja
Priority claimed from JP3155298A external-priority patent/JPH04353886A/ja
Application filed by Kao Corporation filed Critical Kao Corporation
Publication of WO1992022018A1 publication Critical patent/WO1992022018A1/fr

Links

Classifications

    • G—PHYSICS
    • G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G15/00—Apparatus for electrographic processes using a charge pattern
    • G03G15/22—Apparatus for electrographic processes using a charge pattern involving the combination of more than one step according to groups G03G13/02 - G03G13/20
    • G03G15/24—Apparatus for electrographic processes using a charge pattern involving the combination of more than one step according to groups G03G13/02 - G03G13/20 whereby at least two steps are performed simultaneously
    • G—PHYSICS
    • G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G15/00—Apparatus for electrographic processes using a charge pattern
    • G03G15/20—Apparatus for electrographic processes using a charge pattern for fixing, e.g. by using heat
    • G03G15/2092—Apparatus for electrographic processes using a charge pattern for fixing, e.g. by using heat using pressure only
    • G—PHYSICS
    • G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G9/00—Developers
    • G03G9/08—Developers with toner particles
    • G03G9/087—Binders for toner particles
    • G03G9/08784—Macromolecular material not specially provided for in a single one of groups G03G9/08702 - G03G9/08775
    • G03G9/08795—Macromolecular material not specially provided for in a single one of groups G03G9/08702 - G03G9/08775 characterised by their chemical properties, e.g. acidity, molecular weight, sensitivity to reactants
    • G—PHYSICS
    • G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G9/00—Developers
    • G03G9/08—Developers with toner particles
    • G03G9/093—Encapsulated toner particles
    • G03G9/09307—Encapsulated toner particles specified by the shell material
    • G03G9/09314—Macromolecular compounds
    • G03G9/09328—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds

Definitions

  • the present invention relates to a method of forming fixed images used for plain paper copying machines, laser printers, plain paper facsimiles, etc. More particularly, it relates to a method of forming images in which transfer and fixing are simultaneously carried out on the surface of the photoconductor using a recording medium whose surface is heated in advance.
  • Figure 2 shows a schematic view of an apparatus used in a conventional method of forming fixed images using an electrophotographic process.
  • the conventional method after an electrostatic latent image formed on a photoconductor by optical means is developed in a developing process, it is transferred to a recording medium such as a recording paper in a transfer process and then fixed into the final image generally with heat and pressure in a fixing process.
  • a cleaning device is provided for cleaning the residual toner after the transfer process with its rotation.
  • the fixing of the toner should be generally conducted at a high temperature due to the high melting temperature of the toner, thereby requiring an apparatus with a high thermal efficency.
  • the fixing process usually works independently, and is carried out at such a high temeperature of around 200 °C . Accordingly, expensive heat-resistant materials such as heat-resistant resins, heat-resistant rubbers, etc. have to be provided in the periphery of the fixing device.
  • the fixing when the fixing is carried out at a high temperature, it is subject to problems such as curling and jamming of the paper, etc. Therefore, taking into consideration of the radiation from the apparatus, a device highly capable of radiating heat is in demand. Further, if the fixing requires a high temperature, it takes more time to reach the set temperature so that a quick printing becomes impossible. In such a case, therefore, this method is unsuitable for devices such as a facsimile which requires quick printings.
  • the exposing since the exposing is carried out through the transfer film, the exposure lowers, whereby the lines of electric forces corresponding to the electrostatic latent image formed on the photoconductor reduce, and the absorption of the toner decreases, resulting in a poor resolution at the time of developing.
  • the temperature of the heating element of the fixing device has to remain at a very high level (usually around 200°C ) and further a relatively high pressure is required (usually between 2.0 and 6.0 kg/cm).
  • a device for carrying out low temperature fixing using a cold pressing method Japanese Patent Laid-Open No. 159174/1984
  • Japanese Patent Laid-Open No. 159174/1984 Japanese Patent Laid-Open No. 159174/1984
  • the fixing temperature is low
  • the nip pressure has to be elevated normally to not less than 4 kg/cm in this method, making the machine heavier.
  • it poses problems in the gloss of the images, deformation of the paper copy sheets and an insufficient fixing strength.
  • a heat roller method is known, for example, but it has been pointed out that the fixing temperature needs to be maintained at not less than 120°C • Under the circumstances, the development of a fixing device that can fix images at a low temperature and at a low nip pressure is highly desired, but it has not yet been developed.
  • toners to be indispensably used for the image formation since they have been confined to those made from a thermoplastic resin dispersed with additives such as coloring agents, charge control agents, releasing agents, etc., and pulverized, there have been limitations on the molecular weight, the softening point of the thermoplastic resin for use in the toner from the aspect of storage stability, thereby posing limitations on the further pursuit of low temperature fixing.
  • An object of the present invention is to provide a novel method of forming fixed images, wherein transferring and fixing are simultaneously carried out on the surface of the photoconductor onto the preheated recording medium, so that the fixing takes place only with a pressure roller, and practically all of the toner is transferred and fixed to the recording medium in the transfer and fixing process, thus providing only a trace amount of the toner lost and a little toner disposed, which makes the toner disposal box and its cleaning process simple and the resulting apparatus extremely compact. Therefore, in view of solving the above-mentioned problems, the present inventors have investigated a toner shell material which is fragile to heat at a low temperature.
  • the method of forming fixed images of the present invention comprises charging a photoconductor; exposing the photoconductor to light; developing an electrostatic latent image whereby a toner is applied to the electrostatic latent image formed on the photoconductor to form a visible image; transferring the formed visible image onto a recording medium such as a recording paper; and fixing the transferred visible image onto a recording medium, wherein the toner is a thermally dissociating encapsulated toner, and the transfer process and the fixing process are simultaneously carried out on the surface of the photoconductor onto a preheated recording medium.
  • the preheating temperature of the recording medium is in the range of not less than 50°C and not more than 160°C.
  • the visible image formed on the surface of the photoconductor in the developing process is simultaneously transferred and fixed on the surface of the photoconductor to the recording medium whose
  • the transfer and fixing process can be remarkably simplified, and the radiator can be made much smaller due to its low fixing temperature, thereby achieving the miniaturization of an image-forming apparatus.
  • an independent transfer process is not required, an. adjustment of electric resistance for the recording medium such as a recording paper is not also required.
  • Figure 1 is a schematic view of an apparatus used in the method qf forming fixed images as defined by the present invention
  • Figure 2 is a schematic view of an apparatus used for conventional methods of forming fixed images
  • Figure 3 is a schematic view showing the charging process in the method as defined by the present invention.
  • Figure 4 is a schematic view showing the exposing process in the method as defined by the present invention
  • Figure 5 is a schematic view.showing the developing process in the method as defined by the present invention.
  • Figure 6 is a schematic view showing the transfer and fixing process in the method as defined by the present invention.
  • Element 1 is a photoconductor, element 1a a photoconductive layer, element lb a conductive supporter, element 2 an exposure device, element 3 a developer device, element 3a a rotating sleeve, element 4 a heater, element 5a a pressure roller, element 5b is a transfer device, element 6 a recording medium (a recording paper), element 7 a charger, element 8 a cleaner device, element 8a a toner collecting box, element 9 a charge eraser, element 10 a toner, element 12 a fixing roller, element 14 a heat roller.
  • the toner used in the present invention is a thermally dissociating encapsulated toner.
  • the encapsulated toner according to the present invention comprises a heat-fusible core containing at least a coloring agent and a shell formed thereon so as to cover the surface of the core material.
  • the thermally dissociating encapsulated toner means a toner which comprises a shell whose structure is fragile to heat, and a core material which can be fixed at a low temperature by pressure. More particularly, the shell structure changes with heat, and at the point when pressure is applied, the core material is discharged to effect the fixing of the toner.
  • the toner in the present invention is a thermally dissociating encapsulated toner, and any toner whose fixing temperature is maintained in the range of 40 to 120°C to the recording medium such as a recording paper can be properly chosen.
  • the method for producing the encapsulated toners the following can be mentioned.
  • the dispersed liquid is spray-dried.
  • phase separation is conducted around the core material.
  • a simple emulsion is first prepared, which in turn is converted to a complex emulsion, in which the core materials are micro-encapsulated.
  • a core material solution or dispersion is dispersed in a water in oil or oil in water type emulsion system, while at the same time shell material monomers (A) are collected around the surfaces, where in the next method, monomers (A) and monomers (B) react.
  • Other methods include an in-situ polymerization method, a submerged cure coating method, an air suspension coating method, an electrostatic coalescing method, a vacuum vapor deposition coating method, etc.
  • the particularly preferred toner include those produced by the interfacial polymerization method and the spray-drying method. While the spray-drying method has the merits of an easy function separation for the core material and shell material and a large choice of shell materials, the interfacial polymerization method not only has the merit of an easy function separation for the core material and shell material but also is capable of producing a uniform toner in an aqueous state. Moreover, substances of low softening points can be used for the core material in the interfacial polymerization method, making it particularly suitable from the aspect of fixing ability. Accordingly, in the present invention, the thermally dissociating encapsulated toner produced by the interfacial polymerization method among others is particularly preferred.
  • styrene resins Japanese Patent Laid-Open No.205162/1983
  • polyamide resins Japanese Patent Laid-Open No.66948/1983
  • epoxy resins Japanese Patent Laid-Open No.148066/1984
  • polyurethane resins Japanese Patent Laid-Open No.179860/1982
  • polyurea resins Japanese Patent Laid-Open No.150262/1987
  • thermoplastic resins having glass transition points (Tg) of between 10 ⁇ C and 50°C such as polyester resins, polyamide resins, polyester-polyamide resins, and vinyl resins can be used.
  • the structure and the thermal properties of the shell material concern themselves remarkably with the fixing ability of the entire toner. Since a particular polyurethane resin among the above-mentioned resins for the shell materials is thermally dissociating, having excellent storage stability and fixing ability at a low temperature, it is an extremely favorable material for the method of forming fixed images of the present invention.
  • resins obtainable from the reaction between an isocyanate compound and/or isothiocyanate compound and compounds containing a phenolic hydroxy group and/or a thiol group are preferably used (EP0453857A).
  • the thermally dissociating encapsulated toner suitably used in the present invention can be produced by any known methods such as interfacial polymerization, etc., and this encapsulated toner is composed of a heat-fusible core material containing at least a coloring agent and a shell formed thereon so as to cover the surface of the core material, wherein the main components of the shell are a resin prepared by reacting:
  • the thermally dissociating linkage is preferably one formed by the reaction between a phenolic hydroxyl and/or thiol group and an isocyanate and/or isothiocyanate group.
  • Examples of the monovalent isocyanate compounds to be used as the the component (1) in the present invention include ethyl isocyanate, octyl isocyanate, 2-chloroethyl isocyanate, chlorosulfonyl isocyanate, cyclohexyl isocyanate, n-dodecyl isocyanate, butyl isocyanate, n-hexyl isocyanate, lauryl isocyanate, phenyl isocyanate, m-chlorophenyl isocyanate, 4-chlorophenyl isocyanate, p-cyanophenyl isocyanate, 3,4-dichlorophenyl isocyanate, o-tolyl isocyanate, m-tolyl isocyanate, p-tolyl isocyanate, p-toluenesulfonyl isocyanate, 1-naphthyl isocyanate, o
  • divalent or higher isocyanate compounds to be used as the component (2) in the present invention include aromatic isocyanate compounds such as 2,4-tolylene diisocyanate, 2,4-tolylene diisocyanate dimer, 2,6-tolylene diisocyanate, p-xylylene diisocyanate, m-xylylene diisocyanate, 4,4' -diphenylmethane diisocyanate, 1,5- naphthylene diisocyanate, 3,3' -dimethyldiphenyl-4,4' - diisocyanate, 3,3' -dimethyldiphenylmethane-4,4' -diisocyanate, m-phenylene diisocyanate, triphenylmethane triisocyanate and poly ethylenephenyl isocyanate; aliphatic isocyanate compounds such as hexamethylene diisocyanate, trimethylhexamethylene diisocyanate, lysine diis,
  • isothiocyanate compounds examples include phenyl isothiocyanate, xylylene-1 ,4-diisothiocyanate and ethylidene diisothiocyanate.
  • isocyanate and isothiocyanate compounds compounds having an isocyanate group directly bonded to an aromatic ring are preferred, because they are effective in forming a urethane resin having a low thermal dissociation temperature.
  • the monovalent isocyanate and/or isothiocyanate compound (1) also serves as a molecular weight modifier for the shell-forming resin and can be used in an amount of at most 30 mol % based on the isocyanate component and/or the isothiocyanate component.
  • the amount exceeds 30 mol % , the storage stability of the obtained encapsulated toner is undesirably poor.
  • Examples of compounds having one active hydrogen atom reactive with isocyanate and/or isothiocyanate groups to be used as component (3) in the present invention include aliphatic alcohols such as methyl alcohol, ethyl alcohol, propyl alcohol, isopropyl alcohol, butyl alcohol, isobutyl alcohol, tert-butyl alcohol, pentyl alcohol, hexyl alcohol, cyclohexyl alcohol, heptyl alcohol, octyl alcohol, nonyl alcohol, decyl alcohol, lauryl alcohol and stearyl alcohol; aromatic alcohols such as phenol, o-cresol, m-cresol, p-cresol, 4-butylphenol, 2-sec-butylphenol,
  • a phenol derivative represented by the following formula (I) is preferably used:
  • Ru and R5 each independently represents a hydrogen atom, an alkyl group having 1 to 9 carbon atoms, an alkenyl, alkoxy, alkanoyl, carboalkoxy or aryl group or a halogen atom.
  • Examples of the dihydric or higher alcohols among the compounds having at least two active hydrogen atoms reactive with isocyanate and/or isothiocyanate groups to be used as the component (4) in the present invention include catechol , resorcinol, hydroquinone, 4-methylcatechol, 4-tert- butylcatechol , 4-acetylcatechol , 3-methoxycatechol , 4-phenylcatechol, 4-methylresorcinol, 4-ethylresorcinol , 4-tert-butylresorcinol, 4-hexylresorcinol, 4-chlororesorcinol, 4-benzylresorcinol, 4-acetylresorcinol, 4-carbomethoxyresorcinol, 2-methylresorcinol, 5-methylresorcinol, tert-butylhydroquinone, 2,5-di-tert- butylhydroquinone, 2,5-di-tert-amylhydroquino
  • 2-hydroxybenzyl alcohol 4-hydroxybenzyl alcohol, 2-hydroxy- 3,5-di-tert-butylbenzyl alcohol, 4-hydroxy-3,5-di-tert- butylbenzyl alcohol, 4-hydroxyphenethyl alcohol, 2-hydroxyethyl 4-hydroxybenzoate, 2-hydroxyethyl 4- hydroxyphenylacetate, resorcinol mono-2-hydroxyethyl ether, hydroxyhydroquinone, gallic acid and ethyl 3,4,5- trihydroxybenzoate.
  • catechol derivatives reprsented by the following formula (II) and resorcinol derivatives represented by the following formula (III) are preferably used:
  • Re. R7. Re and R9 each independently represents a hydrogen atom, an alkyl group having 1 to 6 carbon atoms, an alkenyl, alkoxy, alkanoyl, carboalkoxy or aryl group or a halogen atom.
  • Ri 2 and Ri 3 each independently represents a hydrogen atom, an alkyl group having 1 to 6 carbon atoms, an alkenyl, alkoxy, alkanoyl, carboalkoxy or aryl group or a halogen atom.
  • examples of the compounds having at least one isocyanate- or isothiocyanate-reactive functional group other than the hydroxyl group and at least one phenolic hydroxyl group include o-hydroxybenzoic acid, m-hydroxybenzoic acid, p-hydroxybenzoic acid, 5-bromo-2- hydroxybenzoic acid, 3-chloro-4-hydroxybenzoic acid,
  • examples of the polythiol compounds having at least one thiol group in each molecule include ethanethiol, 1-propanethiol, 2-propanethiol, thiophenol, bis(2- mercaptoethyl) ether, 1 ,2-ethanedithiol, 1 ,4-butanedithiol, bis(2-mercaptoethyl) sulfide, ethylene glycol bis(2- mercaptoacetate) , ethylene glycol bis(3-mercaptopropionate) , 2,2-dimethylpropanediol bis(2-mercaptoacetate) , 2,2- dimethylpropanediol bis(3-mercaptopropionate) , trimethylolpropane tris(2-mercaptoacetate) , trimethylolpropane tris(2-mercaptoacetate) , trimethylolpropane tris(3-mercaptopropionate), trimethylolethane tris(
  • thermally dissociating shell-forming resin used in the present invention at least 30 , perferably at least 50% of all of the linkages formed from isocyanate or isothiocyanate groups are thermally dissociating linkages.
  • the content of the thermally dissociating linkages is less than 30%, the strength of the shell in the heat-and- pressure fixing cannot be sufficiently lowered, making it less likely to exhibit any advantageous fixing performance of the core material.
  • other compoun.ds having an isocyanate- reactive functional group other than phenolic hydroxyl and thiol groups which may be used as a shell-forming material in such an amount as not to lower the ratio of the linkages formed by the reaction of isocyanate and/or isothiocyanate groups with phenolic hydroxyl and/or thiol groups to the all of the linkages formed from isocyanate and/or isothiocyanate groups is less than 30%, include, for example, the following active methylene compounds such as malonate and acetoacetate, oxime such as methyl ethyl ketone oxime, carboxylic acid, polyol, polyamine, aminocarboxylic acid and aminoalcohol.
  • active methylene compounds such as malonate and acetoacetate, oxime such as methyl ethyl ketone oxime, carboxylic acid, polyol, polyamine, aminocarboxylic acid and aminoalcohol.
  • the compound having one active hydrogen atom reactive with isocyanate and/or isothiocyanate groups as the component (3) may be used in an amount of at most 30 mol % based on the active hydrogen component.
  • the amount exceeds 30 mol %, the storage stability of the resulting toner is undesirably poor.
  • the molar ratio of (A) the isocyanate compound and/or isothiocyanate compound comprising the components (1) and (2) to (B) the active hydrogen compounds comprising the components (3) and (4) preferably lies between 1:1 and 1:20 in order to obtain a resin free from unreacted isocyanate groups .
  • the shell is preferably formed by an interfacial polymerization or an in-situ polymerization. Alternatively, it may be formed by a dry method comprising stirring in an air stream at a high rate matrix particles used as a core material together with particles used as a shell-forming material having a number-average particle size of one-eighth or less of that of the matrix particles.
  • the resins to be used as core materials of the encapsulated toner according to the present invention are thermoplastic resins having glass transition points (Tg) of 10 to 50°C , and examples thereof include polyester resins, polyester-polyamide resins, polyamide resins and vinyl resins, among which vinyl resins are particularly preferable.
  • the glass transition point (Tg) is less than 10°C, the storage stability of the resulting encapsulated toner is undesirably poor, and when it exceeds 50 D C , the fixing strength of the encapsulated toner is undesirably poor.
  • Examples of the monomers constituting the vinyl resins include styrene and its derivatives such as styrene, o-methylstyrene, m-methylstyrene, p-methylstyrene, -methylstyrene, p-ethylstyrene, 2,4-dimethylstyrene, p-chlorostyrene and vinylnaphthalene; ethylenically unsaturated monoolefins such as ethylene, propylene, butylene and isobutylene; vinyl esters such as vinyl chloride, vinyl bromide, vinyl fluoride, vinyl acetate, vinyl propionate, vinyl formate and vinyl caproate; ethylenic monocarboxylic acids and esters thereof such as acrylic acid, methyl acrylate, ethyl acrylate, n-propyl acrylate, isopropyl acrylate, n-butyl acrylate, isobuty
  • the core material-forming resin contains, in the main skeleton of the resin, styrene or its derivatives preferably in an amount of 50 to 90 parts by weight, and the ethylenic monocarboxylic acid or an ester thereof preferably in an amount of 10 to 50 parts by weight to control the thermal properties of the resin, such as the softening point.
  • the monomer composition constituting the core material-forming resin according to the present invention contains a crosslinking agent, which may be also used, if necessary, as a mixture of two or more of them, any known crosslinking agents may be properly used.
  • a crosslinking agent which may be also used, if necessary, as a mixture of two or more of them, any known crosslinking agents may be properly used.
  • the amount of the crosslinking agent added is too large, the resulting toner is less likely to be heat-fused, thereby resulting in poor heat fixing ability and heat-and-pressure fixing ability.
  • the amount is too small, in heat-and-pressure fixing, a part of the toner cannot be completely fixed on a paper but rather adheres to the surface of a roller, which in turn is transferred to a subsequent paper which creates the so-called "offset” or "offset phenomenon”.
  • the amount of the crosslinking agent is preferably 0.001 to 15% by weight, more preferably 0.1 to 10% by weight, based on the monomers used.
  • the core material of the thermally dissociating encapsulated toner according to the present invention may further contain, if necessary, one or more offset inhibitor of any known kind for the purpose of improving offset resistance at heat-and-pressure fixing. These offset inhibitors are contained in an amount of 1 to 20% by weight based on the resin contained in the core material.
  • the core material of the thermally dissociating encapsulated toner according to the present invention contains a coloring agent, which may be any one of the dyes and pigments used in the conventional toners.
  • the coloring agent is generally contained in an amount of 1 to 15 parts by weight per 100 parts by weight of the resin contained in the core material.
  • a metal- containing dye which has been used for toners for example, a metal complex of an organic compound having a carboxyl or nitrogenous group, such as nigrosine, may be added in an effective amount as a charge control agent.
  • a charge control agent may be mixed with the toner.
  • the thermally dissociating encapsulated toner according to the present invention may contain, if necessary, a fluidity improver and/or a cleanability improver. Further, for the purpose of controlling the developability of the encapsulated toner, an additive, for example, finely powdered polymethyl methacrylate, etc. may be added. Furthermore, for the purposes of toning or resistance control, a small amount of carbon black may be used.
  • the thermally dissociating encapsulated toner of the present invention preferably has a softening point of 80 to 150°C • If the softening point is lower than 80°C , the offset resistance of the resulting encapsulated toner is undesirably poor, and when it exceeds 150°C , the fixing strength of the encapsulated toner is undesirably poor.
  • the particle size of the encapsulated toner according to the present invention is not particularly limited, the average particle size thereof is generally 3 to 30 ⁇ m.
  • the preferred thickness of the shell of the encapsulated toner is from 0.01 to 1 ⁇ m. When the thickness is less than 0.01 / . m ⁇ the blocking resistance of the resulting encapsulated toner is poor, and when it exceeds 1 ⁇ . m, the heat fusibility of the resulting encapsulated toner is undesirably poor.
  • thermally dissociating encapsulated toners which is preferably used in the present invention will be described below, but the present invention is not restricted to these alone.
  • FIG. 1 is a schematic view of an apparatus used in the method of forming fixed images as defined by the present -invention.
  • Element 1 is a photoconductor such as of amorphous silicon or organic photoconductor, etc. in which a photoconductive layer is provided on a conductive supporter.
  • photoconductors those practically used are photoconductors of selenium, silicon, organic groups, etc., and any of these can be used.
  • the silicon photoconductors and the organic photoconductors having good heat resistance are preferred.
  • Element 7 is a charger located opposite to the photoconductor 1.
  • the charging means is not particularly restricted, and any of, for instance, a corona charger, a brush charger, a roller charger, etc. can be used.
  • Element 2 is an exposure device located opposite to the photoconductor 1 for forming electrostatic latent images on the photoconductor surface.
  • light sources such as laser beams, LED or EL arrays, etc. are used in combination with an image-forming optical system.
  • Element 3 is a developer device located opposite to the photoconductor 1 for making visible the electrostatic latent image formed on the photoconductor with the toner.
  • Element 4 is a heater, and element 5a is a pressure roller, and the heater 4 is disposed just before the point where the photoconductor 1 contacts the pressure roller 5a, so that the preheated recording medium can be conveyed to the pressure roller.
  • the heater 4 is preferably set at a proper distance from the photoconductor so as not to cause thermal effects or thermal deformation on the photoconductor.
  • the heater is normally arranged at a distance of about 1.0 to 10.0 cm away from the point where the photoconductor contacts the pressure roller.
  • the heater is preferably arranged nearly in parallel with the upper portion of the conveying route for the recording paper.
  • the heater 4 is a device for preheating the surface of the recording medium such as a recording paper, wherein the surface comes in contact with the toner.
  • any type of heat source can be used for the heater 4.
  • Heating bodies of the heater 4 include, for example, a hot plate, a quartz heater, a flash heater, a heating belt, a heating element, etc., with preference given to the quartz heater and the heating element.
  • the pressure roller 5a is a means for pressure-welding the preheated recording medium onto the surface of the photoconductor.
  • the materials for the pressure roller are elastic bodies having a good heat resistance at not less than 150°C , there are no limitations on its materials, and any of the ordinary inexpensive elastic materials including, for instance, heat-resistant polyurethane resins, acrylic resins, nitrile resins and non- conjugated diene terpolymer resins such as EPDM can be used.
  • the nip pressure of the pressure roller is usually 0.1 to 4.0 kg/cm, preferably 0.2 to 2 kg/cm, the durability thereof becomes longer.
  • a belt may be used as a similar means in the place of the pressure roller.
  • the cleaner device 8 such as a cleaning web for removing trace amounts of the toner remaining on the surface of the photoconductor is arranged opposite to the photoconductor 1.
  • the photoconductor 1 and the pressure roller 5a rotate at a constant peripheral speed in the direction shown in Figure 1 by a specified driving means not illustrated in the figure.
  • a recording paper 6 used as a recording medium is conveyed in the manner shown in Figure 1.
  • the recording paper 6 is then pressed between the pressure roller 5a and the photoconductor 1 to transfer and fix the visible image, and discharged out of the system by a paper discharging means not illustrated in the figure.
  • the conveying speed of the recording medium and the heating temperature of the heater is so regulated that the preheating temperature for the recording medium is maintained within the predetermined temperature ranges.
  • the toner used in the method of the present invention is not subject to charging in the transfer process, not only insulating encapsulated toners but also conductive encapsulated toners can be used.
  • insulating encapsulated toners but also conductive encapsulated toners can be used.
  • encapsulated toners are conceivable, and as long as they are within the range of the required thermal properties, there are no limitations on what production process or materials are used.
  • those having thermal properties capable of melting the toner on the recording medium heated in advance at a temperature range of between 50°C and 160°C and of fixing the toner by pressure of a pressure roller can be properly chosen.
  • the fixing temperature of the toner to the recording medium is in the range of between 40°C and 120°C .
  • Figure 3 shows a charging process, Figure 4 an exposing process, Figure 5 a developing process and Figure 6 a transfer and fixing process.
  • a specified charge is uniformly supplied, e.g. by the corona charger 7 to the photoconductor surface.
  • a photoconductor sensitive to a positive charge is taken here for an example, and the surface of the conductive supporter 1b is coated with the photoconductive layer 1a to form the photoconductor 1.
  • a high voltage is applied by the corona charger 7 to the photoconductive layer 1a, thereby positively charging the surface of the photoconductive layer 1a.
  • a light from the exposure device 2 is irradiated to the surface of the related photoconductor, so that a leakage of charges occurs only in the exposed parts to form an electrostatic latent image on the photoconductive layer 1a.
  • the toner triboelectrically charged inside the developer device is transported by the rotating sleeve 3a, and developed onto the photoconductor surface in proportion to the charge on the photoconductor surface.
  • the developing process is an assortment of normal development in which a reversely polarized toner adheres to the charges by the Coulomb's force and of reverse development in which the toner adheres to the charges lost due to exposure to the light.
  • the development process in the present invention applies to either method, but the case of the normal development is illustrated in Figure 5.
  • the visible image formed by applying the toner to adhere to a latent image on the surface of the photoconductor is conveyed.
  • a recording medium 6 such as a recording paper preheated by a heater 4 is pressure-welded onto the surface of the photoconductor by pressing the reverse side of the recording medium by a pressure roller 5a so as to synchronize with the initial end of the visible image, and thereby the visible image is simultaneously transferred and fixed onto the recording medium 6.
  • the surface of the recording medium is usually heated to a temperature of between 50°C and 160°C , preferably between 50°C and 120°C .
  • a toner collecting device is not required.
  • trace amounts of the toner may remain on the surface of the photoconductor 1 after the transferring of the toner to the recording medium 6, this toner can be removed by pressure- welding,the photoconductor with such devices as a cleaning web arranged opposite to the photoconductor, making it possible to repeatedly use the photoconductor.
  • the charges remaining on the photoconductor are neutralized by a charge eraser 9 such as a charge erasing lamp arranged opposite to the photoconductor 1 , so that the photoconductor 1 is reused for the charging process.
  • a charge eraser 9 such as a charge erasing lamp arranged opposite to the photoconductor 1 , so that the photoconductor 1 is reused for the charging process.
  • the present invention is not confined to the above-mentioned embodiments, and specifications of the kinds of individual apparatus, processes etc. can be revised based on the principles of the present invention.
  • the temperature of the heating body in the fixing device can be set low with only a small rise in the temperature in the system, thereby making it possible to miniaturize the forced radiation device.
  • a cardboard paper is also applicable for the method of the present invention.
  • the conductive toners can also be used, and an electrostatic inducing-type development capable of applying low voltage can also be used.
  • the obtained mixture is introduced into an attritor (manufactured by Mitsui Miike Kakoki) and dispersed at 10°C for 5 hours to give a polymerizable composition.
  • This composition is added to 800 g of a 4% by weight aqueous colloidal solution of tricalcium phosphate which has been preliminarily prepared in a 2-liter separable glass flask, so as to give a concentration of 30% by weight.
  • the obtained mixture is emulsified and dispersed with a TK homomixer (manufactured by Tokushu Kika Kogyo) at 5°C and a rotational speed of 10000 rpm for 2 minutes.
  • a four-necked glass cap is set on the flask, and a reflux condenser, a thermometer, a dropping funnel fitted with a nitrogen inlet tube and a stainless steel stirring rod are set thereon.
  • the resulting flask is placed on an electric mantle heater.
  • a solution of 22.0 g of resorcinol, 3.6 g of diethyl malonate and 0.5 g of 1 , -diazabicyclo [2.2.2] octane in 40 g of ion-exchanged water is prepared, and the resulting mixture is dropped into the flask in a period of 30 minutes through the dropping funnel while stirring. Thereafter, the contents are heated to 80°C and reacted for 10 hours in a nitrogen atmosphere while stirring.
  • the reaction mixture After cooling the reaction mixture, it is dissolved into 10%-aqueous hydrochloric acid.
  • the resulting mixture is filtered and the obtained solid is washed with water, dried under a reduced pressure of 20 mmHg at 45°C for 12 hours and classified with an air classifier to give the encapsulated toner with an average particle size of 9 ⁇ m having a shell made of a resin having a thermally dissociating urethane linkage.
  • the glass transition point assignable to the resin contained in the core material is 30.2°C , and its softening point is 130.0°C.
  • Reference Toner To 100 parts by weight of a polyester resin (Bisphenol- type polyester resin; softening point: 135°C ; Tg: 65°C), 7 parts by weight of carbon black (manufactured by Mitsubishi Kasei Ltd., MA8), 3 parts by weight of a polypropylene wax (Sanyo Kasei Ltd., Biscol 660P), and 2 parts by weight of a charge control agent (Orient Kagaku Kabushiki Kaisha, Bontron N-01) are mixed, and the resulting mixture is kneaded by a pressurized kneader.
  • a polyester resin Bisphenol- type polyester resin; softening point: 135°C ; Tg: 65°C
  • carbon black manufactured by Mitsubishi Kasei Ltd., MA8
  • 3 parts by weight of a polypropylene wax Sanyo Kasei Ltd., Biscol 660P
  • a charge control agent Orient Kagaku Kabushiki Kaisha, Bontron N-01
  • the obtained developer 1 is used to carry out copying by using a modified apparatus of a commercially available copying machine as schematically shown in Figure 1. Specifically, a heat-resistant, organic photoconductor is used as a photoconductor, and a quartz heater is used as a heater and arranged at a distance of 3.0 cm away from the point where the photoconductor contacts the pressure roller.
  • the temperature on the surface of the recording paper is properly adjusted so as to preheat the paper surface to a temperature of between 60 C C and 160°C .
  • the pressure roller used in the transfer and fixing is made of silicone rubber having a roller diameter of 30 mm ⁇ , and transfer and fixing are carried out at a nip pressure of 0.5 kg/cm and a peripheral speed of 160 mm/sec.
  • the lowest fixing temperature of the paper surface is 100°C , and substantially no melting of the toner to the surface of the photoconductor is observed at a temperature of between 80°C and 140°C .
  • the toner obtained by the Production Example of Reference Toner is blended with a commercially available coated ferrite carrier to prepare a developer 2. Copying is carried out in the same manner as above using the modified apparatus. As a result, the lowest fixing temperature of the paper surface is 140°C .
  • the lowest fixing temperature for the toner is the temperature of the paper surface at which the fixing rate of the toner exceeds 70%.
  • This fixing rate of the toner is determined by placing a load of 500 g on a sand-containing rubber eraser having a bottom area of 15 mm x 7.5 mm which contacts the fixed toner image, placing the loaded eraser on a fixed toner image obtained in the fixing device, moving the loaded eraser on the image backward and forward five times, measuring the optical reflective density of the eraser-treated image with a reflective densitometer manufacturecd by Macbeth Co., and then calculating the fixing rate from this density value and a density value before the eraser treatment using the following equation.
  • Test Example 1 The developer 1 obtained in Test Example 1 is used to carry out copying by using a modified apparatus of a commercially available copying machine as schematically shown in Figure 1. Specifically, a heat-resistant, organic photoconductor is used as a photoconductor, and a quartz heater is used as a heater and arranged at a distance of 3-0 cm away from the point where the photoconductor contacts the pressure roller. In addition, by varying the heating temperature and the conveying velocity, the temperature on the paper surface of the recording paper is properly adjusted so as to preheat the paper surface to a temperature of between 90°c and 140°c .
  • the pressure roller used in the transfer and fixing is made of silicone rubber having a roller diameter of 30 mm
  • the developer 1 obtained in Test Example 1 is used to carry out a continuous copying test for 1000 sheets by adjusting to a nip pressure of 0.5 kg/cm and a peripheral speed of 60 mm/sec.
  • the fixing is good, and substantially no curling, jamming, etc. of the paper are observed.
  • the developer 2 obtained in Test Example 1 is used to carry out continuous copying for 1000 sheets in the same manner as above.
  • the temperature on the paper surface is not more than 120°C
  • continuous copying cannot be carried out because of cold offsetting from the initial copying, and when it is not less than 120°C , jamming of the sheets frequently takes place.

Landscapes

  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Developing Agents For Electrophotography (AREA)

Abstract

Procédé d'élaboration d'images fixes consistant à charger un photoconducteur, à exposer ce photoconducteur à la lumière, à développer une image électrostatique latente puis à appliquer sur cette image électrostatique formée sur le photoconducteur un toner de manière à obtenir une image visible; à transférer cette image visible sur un support tel qu'un support papier et à fixer l'image visible transférée sur un support de reproduction dans lequel ledit toner est un toner encapsulé à dissociation thermique, de sorte que les processus de transfert et de fixation s'effectuent simulatnément de la surface du photoconducteur au support de reproduction préchauffé.
PCT/JP1992/000669 1991-05-30 1992-05-25 Procede d'elaboration d'images fixes WO1992022018A1 (fr)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
JP3155299A JPH04353864A (ja) 1991-05-30 1991-05-30 画像形成方法
JP3/155299 1991-05-30
JP3155298A JPH04353886A (ja) 1991-05-30 1991-05-30 画像形成方法
JP3/155298 1991-05-30

Publications (1)

Publication Number Publication Date
WO1992022018A1 true WO1992022018A1 (fr) 1992-12-10

Family

ID=26483336

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/JP1992/000669 WO1992022018A1 (fr) 1991-05-30 1992-05-25 Procede d'elaboration d'images fixes

Country Status (1)

Country Link
WO (1) WO1992022018A1 (fr)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2701619A1 (fr) * 1993-02-15 1994-08-19 Sagem Télécopieur à imprimante électro-photographique.
EP1197806A2 (fr) * 2000-10-13 2002-04-17 Xeikon Nv Composition de toner
WO2004000565A3 (fr) * 2002-06-22 2004-03-25 Schott Glas Dispositif d'impression

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3133021A1 (de) * 1980-08-25 1982-04-15 Konishiroku Photo Industry Co., Ltd., Tokyo Bildwiedergabegeraet
JPS57168267A (en) * 1981-04-09 1982-10-16 Ricoh Co Ltd Electrostatic recording method
GB2107892A (en) * 1981-10-16 1983-05-05 Fuji Photo Film Co Ltd Encapsulated electrostatographic toner
JPS58168071A (ja) * 1982-03-30 1983-10-04 Canon Inc 画像形成装置
JPS59214862A (ja) * 1983-05-23 1984-12-04 Toshiba Corp 画像形成装置
JPH02163749A (ja) * 1988-12-19 1990-06-25 Canon Inc 加熱定着方法及び該方法に使用される加熱定着用カプセルトナー

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3133021A1 (de) * 1980-08-25 1982-04-15 Konishiroku Photo Industry Co., Ltd., Tokyo Bildwiedergabegeraet
JPS57168267A (en) * 1981-04-09 1982-10-16 Ricoh Co Ltd Electrostatic recording method
GB2107892A (en) * 1981-10-16 1983-05-05 Fuji Photo Film Co Ltd Encapsulated electrostatographic toner
JPS58168071A (ja) * 1982-03-30 1983-10-04 Canon Inc 画像形成装置
JPS59214862A (ja) * 1983-05-23 1984-12-04 Toshiba Corp 画像形成装置
JPH02163749A (ja) * 1988-12-19 1990-06-25 Canon Inc 加熱定着方法及び該方法に使用される加熱定着用カプセルトナー

Non-Patent Citations (4)

* Cited by examiner, † Cited by third party
Title
PATENT ABSTRACTS OF JAPAN vol. 14, no. 422 (P-1104)(4365) 12 September 1990 & JP,A,2 163 749 ( CANON ) 25 June 1990 *
PATENT ABSTRACTS OF JAPAN vol. 7, no. 10 (P-168)(1155) 14 January 1983 & JP,A,57 168 267 ( RICOH ) 16 October 1982 *
PATENT ABSTRACTS OF JAPAN vol. 8, no. 6 (P-247)(1443) 12 January 1984 & JP,A,58 168 071 ( CANON ) 4 October 1983 *
PATENT ABSTRACTS OF JAPAN vol. 9, no. 86 (P-349)(1809) 16 April 1985 & JP,A,59 214 862 ( TOSHIBA ) 4 December 1984 *

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2701619A1 (fr) * 1993-02-15 1994-08-19 Sagem Télécopieur à imprimante électro-photographique.
EP0612179A1 (fr) * 1993-02-15 1994-08-24 Sagem Sa Télécopieur à imprimante électro-photographique
EP1197806A2 (fr) * 2000-10-13 2002-04-17 Xeikon Nv Composition de toner
EP1197806A3 (fr) * 2000-10-13 2003-04-02 Xeikon International N.V. Composition de toner
WO2004000565A3 (fr) * 2002-06-22 2004-03-25 Schott Glas Dispositif d'impression

Similar Documents

Publication Publication Date Title
US5225308A (en) Encapsulated toner for heat-and-pressure fixing
US5463454A (en) Method of forming fixed images using encapsulated toner
US5436104A (en) Method of forming fixed images using heated belt
US5229243A (en) Capsulated toner for heat pressure fixation
US5350658A (en) Method of forming fixed images comprising simultaneous transfer and fixing of image
EP0472106B1 (fr) Encre pulvérulente et méthodes d'impression
WO1992022018A1 (fr) Procede d'elaboration d'images fixes
EP0552785A2 (fr) Procédé de formation d'images fixeés
US5294490A (en) Encapsulated toner for heat-and-pressure fixing
US5376490A (en) Encapsulated toner for heat-and-pressure fixing and method for production thereof
WO1992022017A1 (fr) Procede de formation d'images fixes
US5446527A (en) Method of forming fixed images
JPH04353864A (ja) 画像形成方法
JPH04353865A (ja) 画像形成方法
JPH04353863A (ja) 画像形成方法
JPH04369656A (ja) 画像形成方法
JPH05107796A (ja) 画像形成方法
JPH0511488A (ja) 画像形成方法
JPH04342264A (ja) 熱圧力定着用カプセルトナー
JPH0572794A (ja) 画像形成方法
JPH05107929A (ja) 現像方法
JPH05100467A (ja) 現像方法
JPH05107797A (ja) 現像方法
JPH05197186A (ja) 熱圧力定着用カプセルトナー及びその製造方法
JPH05197185A (ja) 熱圧力定着用カプセルトナー及びその製造方法

Legal Events

Date Code Title Description
AK Designated states

Kind code of ref document: A1

Designated state(s): US

AL Designated countries for regional patents

Kind code of ref document: A1

Designated state(s): AT BE CH DE DK ES FR GB GR IT LU MC NL SE

DFPE Request for preliminary examination filed prior to expiration of 19th month from priority date (pct application filed before 20040101)
122 Ep: pct application non-entry in european phase