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WO1991007485A1 - Improved bioreactor surfaces and methods of making same - Google Patents

Improved bioreactor surfaces and methods of making same Download PDF

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Publication number
WO1991007485A1
WO1991007485A1 PCT/US1990/006554 US9006554W WO9107485A1 WO 1991007485 A1 WO1991007485 A1 WO 1991007485A1 US 9006554 W US9006554 W US 9006554W WO 9107485 A1 WO9107485 A1 WO 9107485A1
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WIPO (PCT)
Prior art keywords
cell
positively
cell adhesion
factor
cell culture
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PCT/US1990/006554
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French (fr)
Inventor
David L. Clapper
Wei-Shou Hu
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Bio-Metric Systems, Inc.
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Publication of WO1991007485A1 publication Critical patent/WO1991007485A1/en

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    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12NMICROORGANISMS OR ENZYMES; COMPOSITIONS THEREOF; PROPAGATING, PRESERVING, OR MAINTAINING MICROORGANISMS; MUTATION OR GENETIC ENGINEERING; CULTURE MEDIA
    • C12N5/00Undifferentiated human, animal or plant cells, e.g. cell lines; Tissues; Cultivation or maintenance thereof; Culture media therefor
    • C12N5/0068General culture methods using substrates
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12NMICROORGANISMS OR ENZYMES; COMPOSITIONS THEREOF; PROPAGATING, PRESERVING, OR MAINTAINING MICROORGANISMS; MUTATION OR GENETIC ENGINEERING; CULTURE MEDIA
    • C12N5/00Undifferentiated human, animal or plant cells, e.g. cell lines; Tissues; Cultivation or maintenance thereof; Culture media therefor
    • C12N5/0068General culture methods using substrates
    • C12N5/0075General culture methods using substrates using microcarriers
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12NMICROORGANISMS OR ENZYMES; COMPOSITIONS THEREOF; PROPAGATING, PRESERVING, OR MAINTAINING MICROORGANISMS; MUTATION OR GENETIC ENGINEERING; CULTURE MEDIA
    • C12N2533/00Supports or coatings for cell culture, characterised by material
    • C12N2533/30Synthetic polymers
    • C12N2533/32Polylysine, polyornithine
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12NMICROORGANISMS OR ENZYMES; COMPOSITIONS THEREOF; PROPAGATING, PRESERVING, OR MAINTAINING MICROORGANISMS; MUTATION OR GENETIC ENGINEERING; CULTURE MEDIA
    • C12N2533/00Supports or coatings for cell culture, characterised by material
    • C12N2533/50Proteins
    • C12N2533/54Collagen; Gelatin

Definitions

  • This invention relates to cell culture surfaces of bioreactors in the field of cell biology and particularly to methods of improving the surfaces to obtain better cell attachment and cell growth.
  • Cell culture of mammalian cells has long been used for the production of many vaccines and genetically engineered proteins.
  • Animal cells are generally categorized according to their anchorage-dependence. Some cell types, such as lymphocytes, can grow in suspension, others, called “anchorage-dependent", including fibroblasts and epithelial and endothelial cells, must attach to a surface and spread out in order to grow. Other cells can grow either in suspension or anchored to a surface.
  • Anchorage-dependent cells have historically been cultivated on the walls of roller bottles or non-agitated vessels such as tissue culture flasks, which are used in many laboratories.
  • non-agitated vessels such as tissue culture flasks
  • attempts have been made to develop new systems for larger scale nroduction of cells.
  • the first focus of this development efforr was to increase the growth surface area per unit vessel volume and to implement convenient and appropriate environmental controls.
  • microcarriers developed by van Wezel (van ezel, A.L. , "Growth of Cell-Strains and Primary Cells on Micro-carriers in Homogeneous Culture,” Nature 216:64-65 (1967)) consisted of positively charged DEAE-dextran beads suspended in culture media in a stirred vessel. Cells would attach to the bead surface and grow as a monolayer.
  • Hollow fiber bioreactor configurations serve to compartmentalize the bioreactors.
  • these units allow cells to grow on the outside surfaces of bundles of parallel fibers enclosed in an outer compartment.
  • Nutrient- and gas-enriched medium flows through the fibers' hollow centers.
  • Cell products are concentrated in the outer compartment of the bioreactor because the inner surface of the fiber includes an ultrafiltration membrane that excludes large molecular-weight cell products.
  • Bioreactors have certain minimum requirements: an aeration system is required to bring the correct amount of oxygen to the cells without causing shear damage; surfaces are required for supporting anchorage-dependent cells; and means are required to enable operators to sample and monitor the contents of the bioreactor without contaminating the culture.
  • the various bioreactors have encountered similar problems in culturing cells.
  • anchorage-dependent cells specific cell culture parameters in need of improvement include: (1) better initial attachment and growth of cells to decrease the concentration of cells required for inoculation of a culture; (2) improved long-term cell adhesion, viability, and productivity to increase the useful life of the bioreactor; and (3) alteration of growth conditions to allow lower concentrations of serum to be used in the culture medium.
  • microcarrier Cell Culture Principles and Methods, Pharmacia Fine Chemicals, Uppsala, Sweden, pages 5-33 (1981) .
  • Early microcarriers were in the form of DEAE-derivatized dextran beads. The use of these beads, however, produced certain deleterious effects. For example, a high initial cell death rate and inadequate cell growth have been observed in cells attached to beads that contain an ion exchange capacity that is too high.
  • Cell adhesion proteins such as fibronectin, collagen and laminin have worked well to promote the growth and spreading of cells but have not attracted or attached cells to the surfaces with sufficient rate or tenacity. As a result, the efficiency of cell adhesion proteins has been limited by the manner in which such proteins can come into contact with cells. On the other hand, positively-charged moieties tend to increase initial cell attachment but have been reported to have a negative effect on growth and product yield. Tao, T-Y. et al., "Kinetics of Prourokinase Production by Human Kidney Cells in Culture," J. Biotechnol .6:205-224 (1987).
  • bioreactor cell culture surfaces can be improved to increase the rate of cell attachment without impairing cell growth on the surface by providing the surface with a composition comprising a positively charged moiety or component and a cell adhesion factor.
  • the composition comprises a cell adhesion factor and a positively charged moiety each separately covalently bound to the supporting surface.
  • the cell adhesion factor and the positively charged chemical moiety is covalently linked to the said surface through a linking group, the linking group including the residue of a latent reactive group employed to covalently bond to the supporting surface.
  • the cell adhesion factor and the positively charged chemical moiety may be bound to one another and either the cell adhesion factor or the positively charged chemical moiety bound to the supporting surface.
  • the cell adhesion factor and the positively charged moiety of the composition each may be adhered to the supporting surface, or they may be bound to one another and either the cell adhesion factor or the positively charged chemical moiety adhered to the supporting surface.
  • the cell adhesion factor and positively charged moiety each are uniformly and homogeneously distributed on the surface and together form an homogeneous aggregate or blend of these materials on the surface and they are located with respect to each other on the surface so that both are presented to cells to be affixed to the surface.
  • the supporting surface of the bioreactor bears a sufficient density of a cell adhesion factor and a sufficient density of a positively charged moiety to promote and stabilize cell attachment to the surface.
  • Yet another embodiment of the invention comprises a method of growing anchorage-dependent cells on a supporting surface of a cell culture system comprising attaching to the supporting surface a positively-charged moiety and a cell adhesion factor to form a homogeneous composition on the surface, and combining anchorage-dependent cells with the supporting surface in an aqueous environment.
  • the bioreactor surface of this invention comprises a supporting cell culture surface bearing a composition comprising a positively charged moiety and a cell adhesion factor.
  • the supporting surface is desirably water insoluble.
  • the supporting surface may be a high molecular weight polymer, such as polysaccharides (e.g., dextran, dextrin, starch or cellulose), polystyrene, polyvinyl alcohol, acrylate or methacrylate polymers, and glass.
  • the supporting surface is a microcarrier bead comprising either DEAE-substituted dextran, dextran coated with gelatin, polyacrylamide, polystyrene, porous glass, cellulose, or fluorocarbon droplets.
  • the size of the microcarrier bead used will depend upon the cell type being cultivated. Larger beads minimize the required concentration of cells needed to inoculate a culture and maximize the growth rate, whereas small beads maximize the surface area and require less vigorous mixing to remain in suspension. Also, different cell types grow optimally on different sizes of microcarriers.
  • This invention improves the attachment and growth of anchorage-dependent cells on bioreactor surfaces. Such cells must attach to a surface and spread out in order to grow. Grinnel, F. , “Cellular Adhesiveness and Extracellular Substrata,” International Rev. Cytology 5_3:65-114 (1978). Two types of commonly used anchorage-dependent cells are green monkey kidney (Vero) cells and Chinese hamster ovary (CHO) cells. Cell attachment to bioreactor surfaces can be either receptor-mediated or not mediated by cell receptors. With receptor-mediated cell attachment, receptors on the cell surface recognize and bind to cell adhesion factors carried by the bioreactor surfaces. Yamada, K.M. , “Cell Surface Interactions with Extracellular Materials," Ann. Rev. Biochem.
  • a second type of cell attachment is not mediated by cell surface receptors.
  • the positively-charged moieties employed on bioreactor surfaces of the invention may promote cell attachment to by promoting ionic binding between the positively-charged moieties and e.g. negatively-charged glycoprotein ⁇ and phospholipids carried on cell surfaces.
  • this invention produces superior cell attachment by a mechanism which we theorize involves both receptor-mediated and non-receptor- mediated cell attachment.
  • Cell adhesion factors are molecules that include cell adhesion proteins, cell adhesion protein peptide fragments, synthetic peptide analogs and the like which mediate the adherence of cells, via the cell's receptors, to a surface and which increase the rate at which such cells grow and spread on that surface.
  • Cell adhesion factors useful with this invention may include such cell adhesion proteins as laminin, fibronectin, collagens (all types) , vitronectin, and tenascin, such cell adhesion peptides as the cell attachment domain of fibronectin identified as the tripeptide (RGD) and the cell attachment domain of laminin identified as the pentapeptide (YIGSR) of laminin, as well as other binding domains of these and other cell adhesion proteins and functional synthetic analogs thereof.
  • cell adhesion proteins as laminin, fibronectin, collagens (all types) , vitronectin, and tenascin
  • cell adhesion peptides as the cell attachment domain of fibronectin identified as the tripeptide (RGD) and the cell attachment domain of laminin identified as the pentapeptide (YIGSR) of laminin, as well as other binding domains of these and other cell adhesion proteins and functional synthetic analogs thereof.
  • Cell adhesion proteins have one or more domains that mediate binding to cell surface receptors. These cell attachment domains consist of specific amino acid sequences that can be chemically synthesized to produce cell adhesion peptides that possess the cell attachment properties of the intact cell adhesion proteins.
  • Two examples of such cell adhesion peptides are the tripeptide (RGD or arg-gly-asp) sequence present in fibronectin and the pentapeptide (YIGSR or tyr-ile-gly-ser-arg) sequence present in laminin.
  • Cell adhesion proteins are primarily those that are naturally occurring and quite large, with molecular weights above about 100,000 daltons.
  • Cell adhesion peptides generally are short amino acid sequences derived from or functionally analogous to the binding domains of the cell adhesion proteins.
  • cell adhesion peptides used in this invention have between about 3 and 30 amino acid moieties in their amino acid sequences.
  • cell adhesion peptides have not more than about 15 amino acid moieties in their amino acid sequences.
  • the density of of cell adhesion factor and positively charged moiety that is sufficient to promote initial cell attachment and to stabilize attachment of the cells to the surface will vary and will depend in part upon such factors as the configuration of the bioreactor, the material with which the supporting surface is made, and the cells to be attached to the surface.
  • a sufficient density of cell adhesion factor should be carried by the bioreactor 's supporting surface to promote cell attachment and growth.
  • the density of cell adhesion factor will desirably range from about 0.1 nanomole to about 10 micromoles of factor per gram of dextran or non-porous polystyrene.
  • the desirable range is from 0.1 nanomole to 10 nanomoles, and with the cell adhesion peptides, the desirable range is from 10 nanomoles to 10 micromoles per gm of dextran or non-porous polystyrene.
  • Positively charged moieties useful with this invention include such tertiary amine and quaternary ammonium groups as are described, for example, in U.S. Patent No. 4,189,534 (Levine, et al), the disclosure of which is incorporated herein by reference.
  • Particularly desired materials of this type are substituted amines or salts thereof, including trialkyl- substituted, tetra-alkyl substituted or mono- or di-substituted alkyl amines.
  • the tetraalkyl amines are quaternary ammonium salts.
  • moieties include diethylaminoethylchloride, diethylaminoethylbromide, dimethylaminoethylchloride, dimethylaminoethylbromide, di-(hydroxyethyl)-aminoethylchloride, di-(hydroxyethyl)-aminoethylbromide, di-(hydroxyethyl)-aminomethylchloride, di-(hydroxyethyl)- aminomethylbromide, -morpholinoethylchloride, t-morpholinoethylbromide, -morpholinomethylchloride, t-morpholinomethylbromide and salts thereof, for example, the hydrochlorides.
  • Particularly preferred moieties used to increase the positive charge density of the supporting surface are dimethyl-aminopropylamine (DMAPA) , chito ⁇ an, and similar poly(cationic amino acids) such as polyarginine and polyornithine, and polylysine.
  • DMAPA dimethyl-aminopropylamine
  • chito ⁇ an aminopropylamine
  • poly(cationic amino acids) such as polyarginine and polyornithine, and polylysine.
  • the density of the positively charged moiety sufficient to promote initial cell attachment and to stabilize attachment of the cells to the surface depends upon such factors as the configuration of bioreactor used, the material from which the supporting surface is made, and the cells that are to be attached to the surface.
  • a sufficient density of positively charged moiety should be carried by the bioreactor' ⁇ supporting surface to provide the surface with an ion exchange capacity at a physiologic pH to promote initial cell attachment.
  • Ion exchange capacity is a quantitative measurement of the amount of a negatively charged reagent that can bind to the bioreactor surface. The rate of cell attachment to a bioreactor surface is reported to correlate more closely with ion exchange capacity than with charge density. Hime ⁇ , V.B. and W. S.
  • the density of positively charged moiety in this invention is such as to provide the bioreactor surface with an ion exchange capacity in the range of 0.2 to 2.0 meq/gm for dextran and 0.02 to 0.2 meg/gm for non-porous polystyrene.
  • the exchange capacity of a DEAE-dextran bead microcarrier supporting surface carrying a positively charged moiety can be determined by titration of bound DEAE-HCl molecules as described by Levine, et al, Biotechnol. Bioeng. Vol. 21, 821 (1979), the disclosure of which is incorporated herein by reference.
  • the DETAE-dextran microcarriers are typically washed with 0.1 molar HCl (0.5 L/g dry dextran beads) to allow for the saturation of the exchange sites with chloride ions. In order to remove unbound chloride ions, the beads are rinsed with dilute HCl (10 M, 0.8 L/g dry dextran beads).
  • the beads are then washed with 10% (w/w) sodium sulfate (75 mL/g dry dextran beads) and the filtrate collected. Th last wash displaces the bound chloride ions with sulfc-ve ions. 100 ml of the filtrate i ⁇ titrated with l.J molar silver nitrate in the presence of potassium chro ate as an indicator (l mL 5% w/w solution) .
  • the cell adhesion factors and positively charged moieties may be attached directly or indirectly through a linking moiety to the supporting surface through any suitable attachment means, such as adsorption, ionic or covalent binding and the like.
  • Certain strongly adsorbing reagents may be used to immobilize the cell attachment factors and positively charged moieties onto cell culture surfaces.
  • One class of such strongly adsorbing reagents is cationic surfactants.
  • Two examples of cationic surfactants are benzalkonium chloride and tridodecylmethylammonium chloride (TDMAC) .
  • TDMAC tridodecylmethylammonium chloride
  • the hydrophobic portions of the surfactant molecules adhere strongly to hydrophobic surfaces (e.g., polystyrene) , thus immobilizing the positively charged e.g., quaternary amine portions.
  • the hydrophobic portions of a surfactant molecule may be covalently bonded to cell attachment factors and/or positively charged moieties prior to ad ⁇ orption onto the cell culture ⁇ urface.
  • cell adhesion factors such as gelatin and one or more cell attachment peptides
  • Cell adhesion factors promote cell attachment by binding to specific receptors on the cell surface, and some cell types have receptors for more than one type of cell adhesion factor.
  • Buck, CA. and A.F. Horwitz “Cell Surface Receptors for Extracellular Matrix Molecules,” Ann. Rev. Cell Biol. 3:179- 205 (1987).
  • cell adhesion factors and po ⁇ itively charged moieties are each covalently bound to the supporting surface.
  • one or both of the cell adhesion factor and the positively charged chemical moiety is covalently linked to the said surface through a linking group, the linking group including the residue of a latent reactive group through which the cell adhe ⁇ ion factor or positively charged moiety is covalently bonded to the supporting surface.
  • Latent reactive groups are groups which respond to specific applied external stimuli to undergo active ⁇ pecie ⁇ generation with re ⁇ ultant covalent bonding to an adjacent support ⁇ urface.
  • Latent reactive groups are those groups of atoms in a molecule which retain their covalent bond unchanged under conditions of storage but which, upon activation, form covalent bonds with other molecules.
  • the latent reactive groups generate active specie ⁇ such a ⁇ free radicals, nitrene ⁇ , carbene ⁇ , and excited states of ketones upon absorption of external electromagnetic or kinetic (thermal) energy.
  • Latent reactive groups may be chosen to be responsive to various portions of the electromagnetic spectrum, and latent reactive groups that are responsive to ultraviolet, visible or infrared portions of the spectrum are preferred. Latent reactive groups as described are generally well known.
  • the azides constitute a preferred class of latent reactive groups and include arylazides (C R ⁇ uch as phenyl azide and particularly 4-fluoro-3-nitrophenyl azide, acyl azide ⁇ (-CO-N_) ⁇ uch as benzoyl azide and p-methylbenzoyl azide, azido formates (-0-CO-N Literatur) such as ethyl azidoformate, phenyl azidoformate, sulfonyl azides (-SOêt-N_,) ⁇ uch as benzenesulfonyl azide, and pho ⁇ phoryl azide ⁇ (RO) ⁇ PO-N_ ⁇ uch as diphenyl pho ⁇ phoryl azide and diethyl pho ⁇ phoryl azide.
  • arylazides C R ⁇ uch as phenyl azide and particularly 4-fluoro-3-nitrophenyl azide
  • acyl azide ⁇ (-CO-N_) ⁇ uch as benzoy
  • Diazo compounds constitute another clas ⁇ of latent reactive groups and include diazoalkanes (-CHN ) such a ⁇ diazomethane and diphenyldiazomethane, diazoketone ⁇ (-CO-CHN ) ⁇ uch as diazoacetophenone and 1-trifluoromethyl-1- diazo-2-pentanone, diazoacetate ⁇ (-0-CO-CHN ) ⁇ uch a ⁇ t-butyl diazoacetate and phenyl diazoacetate, and beta-keto-alpha- diazoacetate ⁇ (-CO-CHN -CO-0-) ⁇ uch as t-butyl alpha diazoacetoacetate.
  • diazoalkanes such a ⁇ diazomethane and diphenyldiazomethane
  • diazoketone ⁇ -CO-CHN
  • aliphatic azo compounds such as azo—bis-i ⁇ obutyronitrile
  • the diazirines (-CHN 2 ) such as 3-trifluoromethyl-3-phenyldiazirine
  • Peroxy compounds are contemplated as another clas ⁇ of latent reactive groups and include dialkyl peroxides ⁇ uch a ⁇ di-t-butyl peroxide and dicyclohexyl peroxide and diacyl peroxide ⁇ such as dibenzoyl peroxide and diacetyl peroxide and peroxyester ⁇ such as ethyl peroxybenzoate.
  • latent reactive group ⁇ Upon activation of the latent reactive groups to cause covalent bond formation to the surface ⁇ to which polymer molecules are to be attached, the polymer molecules are covalently attached to the surfaces by means of residue ⁇ of the latent reactive group ⁇ .
  • Exemplary latent reactive group ⁇ , and their re ⁇ idue ⁇ upon activation, are a ⁇ follow ⁇ : Latent Reactive Group Residue Functionality aryl azides amine R-NH-R' acyl azides amide R-CO-NH-R' azidoformates carbamate R-0-CO-NH-R' sulfonyl azides sulfonamide R-SO2-NH-R' phosphoryl azides phosphoramide (R0)2P0-NH-R' diazoalkanes new C-C bond diazoketones new C-C bond £.
  • the supporting surface of the bioreactor of this invention desirably has a mole ratio of positively charged chemical moiety to the cell adhe ⁇ ion factor in the range of about 10:1 to about 10 :1. It is to be understood that the mole ratio will vary according to the size of cell adhesion factor used. For example, if the cell adhesion factor is an intact cell adhesion protein the mole ratio of positively charged chemical moiety to the cell adhesion factor i ⁇ desirably in the range of about 10 4: 1 to about 106:1.
  • the culture media In bioreactor systems used for large- ⁇ cale production of cells, the culture media must be mixed or perfused to repleni ⁇ h nutrient ⁇ and to remove waste products from cells.
  • the shear forces that result from the culture medium pas ⁇ ing over cell culture ⁇ urface ⁇ interfere with the attachment of cells. These shear forces are usually greatest in stirred microcarrier bioreactor ⁇ , le ⁇ s in roller bottle ⁇ , and least in hollow fiber bioreactors.
  • stirred microcarrier bioreactor ⁇ le ⁇ s in roller bottle ⁇
  • hollow fiber bioreactors In each of these bioreactor sy ⁇ tems, certain commercially important cell lines do not attach well.
  • the present invention may be employed to improve cell attachment and growth in all of these bioreactor sy ⁇ tem ⁇ .
  • the immobilized cell adhe ⁇ ion factors and positively-charged moieties must be tenaciou ⁇ ly bound to the culture surface to firmly anchor the attached cell ⁇ .
  • Covalent immobilization i ⁇ the preferable method for providing such tenacious immobilization of the cell adhesion factors and positively-charged moieties.
  • Results presented in Example 8 demonstrate that cell ⁇ bind fa ⁇ ter and more tenaciously to covalently-immobilized cell adhesion proteins and positively-charged moieties than to the same reagents when they are adsorbed.
  • Example 1 Preparation of Microcarriers and Reagents
  • Microcarrier Beads Microcarrier beads su ⁇ pended in ⁇ pinner fla ⁇ ks and rotated vial ⁇ were used as bioreactor configurations, since the bead ⁇ can be readily removed at timed intervals to determine the density of attached cells.
  • Two types of microcarrier beads were used for surface modification: gelatin-coated dextran (Cytodex 3 from Pharmacia Fine Chemicals, Uppsala, Sweden) and polystyrene (100 micrometer diameter polystyrene/divinyl benzene beads from Seradyn, Inc., Indianapolis, IN).
  • Dextran is currently the most widely used microcarrier material but has the disadvantage of being both porous and compres ⁇ ible; both are properties that complicate the harvesting of products secreted into the media.
  • Polystyrene was used as a non-compres ⁇ ible alternate.
  • Poly ⁇ tyrene bead ⁇ with an average diameter of 100 micrometer ⁇ were used.
  • the Cytodex bead ⁇ have re ⁇ pective average diameters of 180 and 175 micrometers.
  • Reagents Denatured (acid cured) porcine skin gelatin (Type A, 300 bloom from Sigma) was used for immobilization onto polystyrene beads. This gelatin is composed mostly of type I collagen and is very similar to the acid denatured porcine skin type I collagen that is immobilized onto dextran beads to produce Cytodex 3 microcarriers. The remaining cell adhesion proteins used were undenatured and consi ⁇ ted of human placental type IV collagen (from Sigma), and human fibronectin. Three reagents were used to increase the positive charge density on microcarrier beads.
  • Polylysine (poly-DL-lysine, MW 15,000 to 30,000 from Sigma) and chitosan (86% deacetylation, 0.8% w/v in 0.5% acetic acid having a viscosity of 1200 centiposes; obtained from Maripol System ⁇ Inc., Excel ⁇ ior, MN) are large polymers with high den ⁇ itie ⁇ of primary amine ⁇ .
  • Dimethylaminopropylamine (DMAPA; from Aldrich) was immobilized via the primary amine so that a tertiary amine remained to provide a po ⁇ itive charge at phy ⁇ iologic pH.
  • a heterobifunctional cro ⁇ linking agent (BBA-EAC-NOS; benzoylbenzoic acid - ep ⁇ ilonaminocaproic acid - N-oxy ⁇ uccinimide) wa ⁇ synthesized and used to immobilize cell adhesion proteins and positively charged molecules onto polystyrene beads.
  • BBA benzoylbenzoic acid
  • the EAC epsilon amino caproic acid
  • the NOS moiety N-oxysuccinimide
  • BBA-EAC-NOS wa ⁇ ⁇ ynthesized by standard reaction procedures.
  • BBA was converted to the acylchloride with oxalylchloride and reacted from toluene with EACA in aqueous NaOH with vigorous ⁇ tirring.
  • the re ⁇ ulting BBA-EACA wa ⁇ extracted with ethylacetate and reacted with N-hydroxysuccinimide through activation with dicyclohexylcarbodiimide to produce the active ester.
  • the crude BBA-EAC-NOS wa ⁇ recry ⁇ tallized from hot ethanol and ⁇ tored dry.
  • the starting material ⁇ are available commercially.
  • Tritiated tracers of each cell adhesion protein were prepared and used to quantitate protein immobilization.
  • the amines of gelatin, type IV collagen, and fibronectin were tritiated by methylation with formaldehyde, followed by reduction
  • BBA-EAC-NOS was used to covalently immobilize each of the cell adhesion proteins (gelatin, type IV collagen, fibronectin) and two of the positively charged molecules (polylysine and DMAPA) onto polystyrene beads.
  • the BBA-EAC-NOS was added to the polystyrene beads and allowed to adsorb.
  • the proteins and/or positively charged molecule ⁇ were added and allowed to react with the NOS moiety to produce covalent coupling to the ⁇ pacer.
  • bead ⁇ were pho oactivated (at 320 nm) to covalently immobilize the spacer (and covalently coupled cell adhesion proteins and/or positively charged molecules) to the poly ⁇ tyrene bead ⁇ . Finally, loo ⁇ ely adherent proteins and positively-charged molecules were removed by overnight washing with the mild detergent Tween 20 in pho ⁇ phate buffered ⁇ aline (pH 7.2).
  • DMEM Dulbecco' ⁇ Modified Eagle' ⁇ Medium
  • CHO cell ⁇ in the Ham' ⁇ F-12 Nutrient Mixture Each medium wa ⁇ ⁇ upplemented with 10% fetal bovine ⁇ erum, 2 mM L-glutamine, 20 mM HEPES buffer, 0.2 mM ⁇ odium pyruvate, 100 ug/ml ⁇ treptomycin, and 100 units/ml penicillin (final pH 7.1).
  • the assay ⁇ were conducted in ⁇ iliconized 20 ml gla ⁇ liquid ⁇ cintillation vials.
  • the bead ⁇ 34 or 40 ul/ml
  • cells 1.5 x 10 cells/ml
  • the vials were attached at a 45 degree angle to a Labquake vial rotator (Labindustrie ⁇ Model No. 400-110) and rotated at 8 rpm.
  • the vials were removed, the bead ⁇ were allowed to ⁇ ettle for about 30 ⁇ econd ⁇ , and aliquot ⁇ of the cells remaining in ⁇ uspension were removed and counted.
  • the cells were ⁇ tained by mixing with an equal volume of cry ⁇ tal violet (0.1% w/w) in 0.1 M citric acid, and then counted with a hemocytometer. Cell depletion from the medium wa ⁇ u ⁇ ed a ⁇ an indicator of cell ⁇ attached to bead ⁇ .
  • cell ⁇ attached to microcarriers were quantitated at the end of each cell attachment as ⁇ ay.
  • One ml aliquot ⁇ of well-agitated carrier medium were removed, the microcarrier ⁇ were allowed to ⁇ ettle, and the ⁇ ettled microcarriers were resu ⁇ pended in cry ⁇ tal violet citric acid as described above.
  • the su ⁇ pen ⁇ ion was sheared by sucking into and out of a Pa ⁇ teur pipet to relea ⁇ e nuclei, which were quantitated with a hemocytometer.
  • Microcarriers were cultured using previously described protocol ⁇ with 100 ml culture ⁇ being maintained in 250 ml spinner ves ⁇ el ⁇ and ⁇ tirred with ⁇ u ⁇ pended magnetic impeller ⁇ (50 rpm).
  • concentrations of bead ⁇ and cells were the same a ⁇ for the ⁇ cintillation vial cell attachment assays.
  • the bead concentrations were 2 mg/ml for Cytodex 1 and 3 and 20 mg/ml for polystyrene
  • the cell concentration was 1.5 x 10 cells/ml for each cell type.
  • the kinetics of cell attachment were assayed as a decrea ⁇ e in ⁇ upernatant cell concentration u ⁇ ing a protocol ⁇ imilar to that u ⁇ ed for the ⁇ cintillation vial cell attachment assay ⁇ .
  • the agitation was stopped briefly (about 30 ⁇ econds) at which time the microcarriers settled and a supernatant sample was removed for cell quantitation as described above.
  • the morphology of the cells growing on microcarriers was also assayed at timed intervals. Briefly, 0.1 ml aliquot ⁇ of well-agitated carrier medium wa ⁇ removed and placed into individual well ⁇ of a 24-well cell culture plate. Then one drop (25 ul) of 0.5% crystal violet in 40% ethanol was added and incubated 30 second ⁇ to fix and ⁇ tain the cells. Then 3.0 ml of PBS was added to each well, and the cells were observed by bright field microscopy at 200X magnification.
  • Example 4 Quantitation of Tritiated Proteins
  • the heterobifunctional crosslinking agent (BBA-EAC-NOS) was used to covalently immobilize cell adhesion proteins onto polystyrene beads using the protocol described above (Example 2) .
  • An initial experiment was conducted with [ 3H]gelatin to determine: l) the efficiency of protein binding and the maximum protein loading that could be achieved using the covalent immobilization protocol; and 2) how covalent loading compares to adsorption in the absence of BBA-EAC-NOS. Result ⁇ shown in Table I show that loading of covalently bound gelatin saturated at about 3.5 ug per 10 ul of beads.
  • each of these proteins was added at a concentration of about 1 ug per 10 ul beads and covalently coupled with an efficiency of 89% or higher. Also, each protein produced several fold more protein covalently immobilized than adsorbed. For the remaining experiments, 3 ug of gelatin or 1 ug type IV collagen or fibronectin were added per 10 ul polystyrene bead ⁇ .
  • Cytodex 1 microcarriers have a high density of po ⁇ itive charge ⁇ and are typically reported to produce faster cell attachment than do Cytodex 3 microcarriers.
  • Table II shows that: 1) Vero cells attach about twice as fast to Cytodex 1 microcarriers as to Cytodex 3 microcarriers, and 2) both cell attachment assays produced nearly identical result ⁇ .
  • the cells attached at each assay time were determined by quantitating the removal of cells from the culture medium.
  • the cells attached to microcarrier ⁇ were al ⁇ o quantitated at the end of each assay (at 60 minutes). Table II shows that 92-100% of the cells were attached to the bead ⁇ at 60 minutes, therefore verifying that cell depletion from the medium was due to attachment to the microcarriers.
  • Example 7 Cell Attachment to Polystyrene Beads with Individually Added Cell Adhesion Proteins or Positively Charged Molecules.
  • the positively charged molecules shown above (Table III) to improve cell attachment to Cytodex 3 microcarrier ⁇ were individually immobilized onto poly ⁇ tyrene beads (using protocols described in Example 2) and as ⁇ ayed for cell attachment u ⁇ ing Vero cells.
  • Cytodex 3 microcarriers were included a ⁇ a control to verify that the batch of cells exhibited normal attachment kinetics.
  • Results shown in Table IV reveal: 1) no cells attached to uncoated polystyrene (polystyrene-uncoated); and 2) the polylysine coating produced cell attachment comparable to that observed with Cytodex 3 microcarriers. TABLE IV. RATE CONSTANTS FOR ATTACHMENT OF CELLS TO POLYSTYRENE MICROCARRIERS WITH INDIVIDUALLY ADDED POSITIVELY CHARGED REAGENTS.
  • Cell adhesion proteins were individually immobilized onto poly ⁇ tyrene microcarriers (u ⁇ ing protocols described in Example 2) and assayed for cell attachment using either Vero or CHO cells. Table V shows that none of the cell adhesion proteins immobilized onto polystyrene beads produced cell attachment equivalent to Cytodex 3 microcarriers. With the coated polystyrene microcarriers, cell attachment was fastest with type IV collagen, next faste ⁇ t with gelatin, and slowest with fibronectin.
  • Example 8 Cell attachment to polystyrene beads coated with polylysine plus either type IV collagen or gelatin .
  • Polystyrene microcarriers were prepared that had immobilized either: 1) polylysine plus type IV collagen, or 2) polyly ⁇ ine plus gelatin. Each reagent combination was immobilized by addition to BBA-EAC-NOS treated polystyrene beads as described in Example 2. Since the polylysine and each protein compete for binding to NOS moieties, the immobilized polylysine decreases the loading level of each protein. The ratios of each protein and polylysine were adjusted so that each protein was immobilized at about 70% of the levels present on the microcarriers used in Table V.
  • Table VI shows that a combination of polylysine plus either type IV collagen or gelatin added to polystyrene microcarriers produced attachment of each cell type that was equal to or better than attachment to Cytodex 3 microcarriers.
  • PS polystyrene
  • Example 9 Spinner Fla ⁇ k Assays .
  • the Vero cell ⁇ grew be ⁇ t on the two microcarrier type ⁇ coated with gelatin plu ⁇ po ⁇ itively charged group ⁇ : poly ⁇ tyrene microcarrier ⁇ coated with polyly ⁇ ine plu ⁇ gelatin (PS + PL + gelatin) and Cytodex 3 microcarriers coated with chito ⁇ an.
  • the CHO cell ⁇ grew best on Cytodex 3 and Cytodex 3 plus chitosan.

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Abstract

Improved bioreactor surfaces, and methods for their production and use, are disclosed herein. These improved bioreactor surfaces carry a composition of a cell adhesion factor and a positively charged moiety sufficient to improve cell attachment and to stabilize cell growth. Desirably, one or both of the cell adhesion factor and the positively charged chemical moiety is directly or indirectly covalently linked to the bioreactor surface. Alternately, the cell adhesion factor and the positively charge chemical moiety may be bound to one another and either the cell adhesion factor or the positively charged chemical moiety bound directly or indirectly to the supporting surface.

Description

IMPROVED BIOREACTOR SURFACES AND METHODS OF MAKING SAME
This invention was made with government support under grant number ISI-8760680 awarded by the National Science Foundation. The government has certain rights in the invention.
FIELD OF THE INVENTION
This invention relates to cell culture surfaces of bioreactors in the field of cell biology and particularly to methods of improving the surfaces to obtain better cell attachment and cell growth. BACKGROUND OF THE INVENTION
Cell culture of mammalian cells has long been used for the production of many vaccines and genetically engineered proteins. Animal cells are generally categorized according to their anchorage-dependence. Some cell types, such as lymphocytes, can grow in suspension, others, called "anchorage-dependent", including fibroblasts and epithelial and endothelial cells, must attach to a surface and spread out in order to grow. Other cells can grow either in suspension or anchored to a surface.
Anchorage-dependent cells have historically been cultivated on the walls of roller bottles or non-agitated vessels such as tissue culture flasks, which are used in many laboratories. As the necessity has developed to provide large amounts of certain antiviral vaccines, genetically engineered proteins, and other cell-derived products, attempts have been made to develop new systems for larger scale nroduction of cells. The first focus of this development efforr was to increase the growth surface area per unit vessel volume and to implement convenient and appropriate environmental controls. Some of these technologies involved the use of packed-glass beads, stacked plates, rotating multiple tubes, and roller bottles with spiral films inside.
Among the most important advances in the field of cell culture technology have been the use of microcarriers and more recently, the use of hollow fiber systems. Original microcarriers developed by van Wezel (van ezel, A.L. , "Growth of Cell-Strains and Primary Cells on Micro-carriers in Homogeneous Culture," Nature 216:64-65 (1967)) consisted of positively charged DEAE-dextran beads suspended in culture media in a stirred vessel. Cells would attach to the bead surface and grow as a monolayer.
Hollow fiber bioreactor configurations serve to compartmentalize the bioreactors. In one common configuration, these units allow cells to grow on the outside surfaces of bundles of parallel fibers enclosed in an outer compartment. Nutrient- and gas-enriched medium flows through the fibers' hollow centers. Cell products are concentrated in the outer compartment of the bioreactor because the inner surface of the fiber includes an ultrafiltration membrane that excludes large molecular-weight cell products.
Bioreactors have certain minimum requirements: an aeration system is required to bring the correct amount of oxygen to the cells without causing shear damage; surfaces are required for supporting anchorage-dependent cells; and means are required to enable operators to sample and monitor the contents of the bioreactor without contaminating the culture. The various bioreactors have encountered similar problems in culturing cells. With respect to anchorage-dependent cells, specific cell culture parameters in need of improvement include: (1) better initial attachment and growth of cells to decrease the concentration of cells required for inoculation of a culture; (2) improved long-term cell adhesion, viability, and productivity to increase the useful life of the bioreactor; and (3) alteration of growth conditions to allow lower concentrations of serum to be used in the culture medium.
For many of the anchorage-dependent cell types, it is believed that the closer the surface composition is to that encountered by the cell in vivo, the better the cell plating efficiency, growth rate, maintenance .f the differentiated state, and long-term viability. Cell growth has been greatly improved using collagen-based extracellular matrix preparations. However, the composition of extracellular matrix preparations is not well defined, and such preparations are expensive to produce and are susceptible to microbial contamination prior to use. Several cell adhesion proteins (e.g., fibronectin, laminin, and collagen) have been purified from extracellular matrix preparations and used on tissue culture surfaces to promote cell attachment and cell growth. Kleinman, H.K. , L. Luckenbill-Edds, F.W. Cannon, and G.C. Sephel, "Use of Extracellular Matrix Components for Cell Culture," Anal. Biochem. 166: 1-13 (1987). Studies have shown that a coating of gelatin or denatured collagen on microcarriers facilitates the attachment and growth of mammalian cells. Microcarrier Cell Culture. Principles and Methods, Pharmacia Fine Chemicals, Uppsala, Sweden, pages 5-33 (1981) . Early microcarriers were in the form of DEAE-derivatized dextran beads. The use of these beads, however, produced certain deleterious effects. For example, a high initial cell death rate and inadequate cell growth have been observed in cells attached to beads that contain an ion exchange capacity that is too high. One method that was proposed to overcome some of the deleterious effects involved attaching positively-charged molecules to the beads to provide a charge capacity of 0.1-4.5 meq/g dextran (e.g., U.S. Patent 4,293,654). U.S. Pat. 4,036,693 (Levine, et al) shows the treatment of microcarriers with commercially available ion exchange residues having macromolecular polyanions.
Cell adhesion proteins such as fibronectin, collagen and laminin have worked well to promote the growth and spreading of cells but have not attracted or attached cells to the surfaces with sufficient rate or tenacity. As a result, the efficiency of cell adhesion proteins has been limited by the manner in which such proteins can come into contact with cells. On the other hand, positively-charged moieties tend to increase initial cell attachment but have been reported to have a negative effect on growth and product yield. Tao, T-Y. et al., "Kinetics of Prourokinase Production by Human Kidney Cells in Culture," J. Biotechnol .6:205-224 (1987). Cells readily attach to a surface through the use of these positively-charged chemical moieties, but growth for some reason seems to be suboptimal. Too high a density of charged groups produces toxic effects and inhibits cell growth. Butler, M. , "Growth Limitations in Microcarrier Cultures," Advances Biochem. Enq./Biotech 34:57-84 (1987); Microcarrier Cell Culture. Principles and Methods, Pharmacia Fine Chemicals, Uppsala, Sweden (1981); Tao, T.Y., G.Y. Ji, and .S. Hu, "Human Fibroblastic Cells Attach to Controlled-Charge and Gelatin-Coated Microcarriers at Different Rates," J. Biotechnol. 6_:9-12 (1987).
SUMMARY OF INVENTION
It has been discovered that bioreactor cell culture surfaces can be improved to increase the rate of cell attachment without impairing cell growth on the surface by providing the surface with a composition comprising a positively charged moiety or component and a cell adhesion factor.
In one embodiment, the composition comprises a cell adhesion factor and a positively charged moiety each separately covalently bound to the supporting surface. Desirably, one or both of the cell adhesion factor and the positively charged chemical moiety is covalently linked to the said surface through a linking group, the linking group including the residue of a latent reactive group employed to covalently bond to the supporting surface. Alternately, the cell adhesion factor and the positively charged chemical moiety may be bound to one another and either the cell adhesion factor or the positively charged chemical moiety bound to the supporting surface.
In another embodiment, the cell adhesion factor and the positively charged moiety of the composition each may be adhered to the supporting surface, or they may be bound to one another and either the cell adhesion factor or the positively charged chemical moiety adhered to the supporting surface. In any event, the cell adhesion factor and positively charged moiety each are uniformly and homogeneously distributed on the surface and together form an homogeneous aggregate or blend of these materials on the surface and they are located with respect to each other on the surface so that both are presented to cells to be affixed to the surface. The supporting surface of the bioreactor bears a sufficient density of a cell adhesion factor and a sufficient density of a positively charged moiety to promote and stabilize cell attachment to the surface.
Yet another embodiment of the invention comprises a method of growing anchorage-dependent cells on a supporting surface of a cell culture system comprising attaching to the supporting surface a positively-charged moiety and a cell adhesion factor to form a homogeneous composition on the surface, and combining anchorage-dependent cells with the supporting surface in an aqueous environment. DETAILED DESCRIPTION OF THE INVENTION
A number of bioreactor configurations, as described above, exist for culturing anchorage-dependent cells, and the invention is not dependent upon any particular configuration. The bioreactor surface of this invention comprises a supporting cell culture surface bearing a composition comprising a positively charged moiety and a cell adhesion factor. The supporting surface is desirably water insoluble. For example, the supporting surface may be a high molecular weight polymer, such as polysaccharides (e.g., dextran, dextrin, starch or cellulose), polystyrene, polyvinyl alcohol, acrylate or methacrylate polymers, and glass. Preferably, the supporting surface is a microcarrier bead comprising either DEAE-substituted dextran, dextran coated with gelatin, polyacrylamide, polystyrene, porous glass, cellulose, or fluorocarbon droplets.
For bioreactors that utilize microcarriers, the size of the microcarrier bead used will depend upon the cell type being cultivated. Larger beads minimize the required concentration of cells needed to inoculate a culture and maximize the growth rate, whereas small beads maximize the surface area and require less vigorous mixing to remain in suspension. Also, different cell types grow optimally on different sizes of microcarriers.
This invention improves the attachment and growth of anchorage-dependent cells on bioreactor surfaces. Such cells must attach to a surface and spread out in order to grow. Grinnel, F. , "Cellular Adhesiveness and Extracellular Substrata," International Rev. Cytology 5_3:65-114 (1978). Two types of commonly used anchorage-dependent cells are green monkey kidney (Vero) cells and Chinese hamster ovary (CHO) cells. Cell attachment to bioreactor surfaces can be either receptor-mediated or not mediated by cell receptors. With receptor-mediated cell attachment, receptors on the cell surface recognize and bind to cell adhesion factors carried by the bioreactor surfaces. Yamada, K.M. , "Cell Surface Interactions with Extracellular Materials," Ann. Rev. Biochem. 52:761-799 (1983). Kleinman, H.K., L. Luckenbill-Edds, F.W. Cannon, and G.C. Sephel, "Use of Extracellular Matrix Components for Cell Culture," Anal. Biochem. 166:1-13 (1987). Cell adhesion factors immobilized onto bioreactor surfaces are believed to promote receptor-mediated cell attachment.
A second type of cell attachment is not mediated by cell surface receptors. The positively-charged moieties employed on bioreactor surfaces of the invention may promote cell attachment to by promoting ionic binding between the positively-charged moieties and e.g. negatively-charged glycoproteinε and phospholipids carried on cell surfaces. By combining cell adhesion factors and positively-charged moieties on the same bioreactor surface, this invention produces superior cell attachment by a mechanism which we theorize involves both receptor-mediated and non-receptor- mediated cell attachment.
"Cell adhesion factors" are molecules that include cell adhesion proteins, cell adhesion protein peptide fragments, synthetic peptide analogs and the like which mediate the adherence of cells, via the cell's receptors, to a surface and which increase the rate at which such cells grow and spread on that surface. Cell adhesion factors useful with this invention may include such cell adhesion proteins as laminin, fibronectin, collagens (all types) , vitronectin, and tenascin, such cell adhesion peptides as the cell attachment domain of fibronectin identified as the tripeptide (RGD) and the cell attachment domain of laminin identified as the pentapeptide (YIGSR) of laminin, as well as other binding domains of these and other cell adhesion proteins and functional synthetic analogs thereof.
Cell adhesion proteins have one or more domains that mediate binding to cell surface receptors. These cell attachment domains consist of specific amino acid sequences that can be chemically synthesized to produce cell adhesion peptides that possess the cell attachment properties of the intact cell adhesion proteins. Two examples of such cell adhesion peptides are the tripeptide (RGD or arg-gly-asp) sequence present in fibronectin and the pentapeptide (YIGSR or tyr-ile-gly-ser-arg) sequence present in laminin. Ruoslahti, E. and M. Pierschbacher, "Arg-Gly-Asp: A versatile Cell Recognition Signal," Cell 44:517-518 (1986). Pierschbacher, M.D. and E. Ruoslahti, "Cell Attachment Activity of Fibronectin can be Duplicated by Small Synthetic Fragments of the Molecule," Nature 3_09:30-33 (1984). Graf, J. et al. , "Identification of an Amino Acid Sequence in Laminin Mediated Cell Attachment, Chemotaxis, and Receptor Binding," Ceil 48:989-996 (1987) .
Cell adhesion proteins are primarily those that are naturally occurring and quite large, with molecular weights above about 100,000 daltons. Cell adhesion peptides generally are short amino acid sequences derived from or functionally analogous to the binding domains of the cell adhesion proteins. Desirably, cell adhesion peptides used in this invention have between about 3 and 30 amino acid moieties in their amino acid sequences. Preferably, cell adhesion peptides have not more than about 15 amino acid moieties in their amino acid sequences.
The density of of cell adhesion factor and positively charged moiety that is sufficient to promote initial cell attachment and to stabilize attachment of the cells to the surface will vary and will depend in part upon such factors as the configuration of the bioreactor, the material with which the supporting surface is made, and the cells to be attached to the surface. A sufficient density of cell adhesion factor should be carried by the bioreactor 's supporting surface to promote cell attachment and growth. For example, the density of cell adhesion factor will desirably range from about 0.1 nanomole to about 10 micromoles of factor per gram of dextran or non-porous polystyrene. With cell adhesion proteins, the desirable range is from 0.1 nanomole to 10 nanomoles, and with the cell adhesion peptides, the desirable range is from 10 nanomoles to 10 micromoles per gm of dextran or non-porous polystyrene. Positively charged moieties useful with this invention include such tertiary amine and quaternary ammonium groups as are described, for example, in U.S. Patent No. 4,189,534 (Levine, et al), the disclosure of which is incorporated herein by reference. Particularly desired materials of this type are substituted amines or salts thereof, including trialkyl- substituted, tetra-alkyl substituted or mono- or di-substituted alkyl amines. The tetraalkyl amines, of course, are quaternary ammonium salts. Other positively-charged moieties include diethylaminoethylchloride, diethylaminoethylbromide, dimethylaminoethylchloride, dimethylaminoethylbromide, di-(hydroxyethyl)-aminoethylchloride, di-(hydroxyethyl)-aminoethylbromide, di-(hydroxyethyl)-aminomethylchloride, di-(hydroxyethyl)- aminomethylbromide, -morpholinoethylchloride, t-morpholinoethylbromide, -morpholinomethylchloride, t-morpholinomethylbromide and salts thereof, for example, the hydrochlorides.
Particularly preferred moieties used to increase the positive charge density of the supporting surface are dimethyl-aminopropylamine (DMAPA) , chitoεan, and similar poly(cationic amino acids) such as polyarginine and polyornithine, and polylysine.
The density of the positively charged moiety sufficient to promote initial cell attachment and to stabilize attachment of the cells to the surface depends upon such factors as the configuration of bioreactor used, the material from which the supporting surface is made, and the cells that are to be attached to the surface. A sufficient density of positively charged moiety should be carried by the bioreactor'ε supporting surface to provide the surface with an ion exchange capacity at a physiologic pH to promote initial cell attachment. Ion exchange capacity is a quantitative measurement of the amount of a negatively charged reagent that can bind to the bioreactor surface. The rate of cell attachment to a bioreactor surface is reported to correlate more closely with ion exchange capacity than with charge density. Himeε, V.B. and W. S. Hu, "Attachment and Growth of Mammalion Cells on Microcarriers with Different Ion Exchange Capacities," Biotechnol. Bioeng. 29:1155-1163 (1987). Desirably, the density of positively charged moiety in this invention is such as to provide the bioreactor surface with an ion exchange capacity in the range of 0.2 to 2.0 meq/gm for dextran and 0.02 to 0.2 meg/gm for non-porous polystyrene.
The exchange capacity of a DEAE-dextran bead microcarrier supporting surface carrying a positively charged moiety can be determined by titration of bound DEAE-HCl molecules as described by Levine, et al, Biotechnol. Bioeng. Vol. 21, 821 (1979), the disclosure of which is incorporated herein by reference. The DETAE-dextran microcarriers are typically washed with 0.1 molar HCl (0.5 L/g dry dextran beads) to allow for the saturation of the exchange sites with chloride ions. In order to remove unbound chloride ions, the beads are rinsed with dilute HCl (10 M, 0.8 L/g dry dextran beads). The beads are then washed with 10% (w/w) sodium sulfate (75 mL/g dry dextran beads) and the filtrate collected. Th last wash displaces the bound chloride ions with sulfc-ve ions. 100 ml of the filtrate iε titrated with l.J molar silver nitrate in the presence of potassium chro ate as an indicator (l mL 5% w/w solution) . The cell adhesion factors and positively charged moieties may be attached directly or indirectly through a linking moiety to the supporting surface through any suitable attachment means, such as adsorption, ionic or covalent binding and the like.
Certain strongly adsorbing reagents may be used to immobilize the cell attachment factors and positively charged moieties onto cell culture surfaces. One class of such strongly adsorbing reagents is cationic surfactants. Two examples of cationic surfactants are benzalkonium chloride and tridodecylmethylammonium chloride (TDMAC) . The hydrophobic portions of the surfactant molecules adhere strongly to hydrophobic surfaces (e.g., polystyrene) , thus immobilizing the positively charged e.g., quaternary amine portions. In the present invention, the hydrophobic portions of a surfactant molecule may be covalently bonded to cell attachment factors and/or positively charged moieties prior to adεorption onto the cell culture εurface.
Different types of cell adhesion factors, such as gelatin and one or more cell attachment peptides, may be carried upon the same supporting surface. Cell adhesion factors promote cell attachment by binding to specific receptors on the cell surface, and some cell types have receptors for more than one type of cell adhesion factor. Buck, CA. and A.F. Horwitz, "Cell Surface Receptors for Extracellular Matrix Molecules," Ann. Rev. Cell Biol. 3:179- 205 (1987). Immobilizing different types of cell adheεion factorε upon the εame εupporting εurface may allow the binding of more receptors on each cell than would occur with a simple type of immobilized cell adhesion factor, therefore possibly resulting in faster and more tenaciouε cell attachment to the εupporting surface. Preferably, cell adhesion factors and poεitively charged moieties are each covalently bound to the supporting surface. Desirably, one or both of the cell adhesion factor and the positively charged chemical moiety is covalently linked to the said surface through a linking group, the linking group including the residue of a latent reactive group through which the cell adheεion factor or positively charged moiety is covalently bonded to the supporting surface. We have discovered that covalent bonding to the supporting surface of a cell adhesion factor that has attached to it a positively charged moiety leads to faster cell attachment than occurs to supporting surfaceε that have attached only a cell adhesion factor or a positively charged moiety.
Latent reactive groups, broadly defined, are groups which respond to specific applied external stimuli to undergo active εpecieε generation with reεultant covalent bonding to an adjacent support εurface. Latent reactive groups are those groups of atoms in a molecule which retain their covalent bond unchanged under conditions of storage but which, upon activation, form covalent bonds with other molecules. The latent reactive groups generate active specieε such aε free radicals, nitreneε, carbeneε, and excited states of ketones upon absorption of external electromagnetic or kinetic (thermal) energy. Latent reactive groups may be chosen to be responsive to various portions of the electromagnetic spectrum, and latent reactive groups that are responsive to ultraviolet, visible or infrared portions of the spectrum are preferred. Latent reactive groups as described are generally well known.
The azides constitute a preferred class of latent reactive groups and include arylazides (C R εuch as phenyl azide and particularly 4-fluoro-3-nitrophenyl azide, acyl azideε (-CO-N_) εuch as benzoyl azide and p-methylbenzoyl azide, azido formates (-0-CO-N„) such as ethyl azidoformate, phenyl azidoformate, sulfonyl azides (-SO„-N_,) εuch as benzenesulfonyl azide, and phoεphoryl azideε (RO)~PO-N_ εuch as diphenyl phoεphoryl azide and diethyl phoεphoryl azide. Diazo compounds constitute another clasε of latent reactive groups and include diazoalkanes (-CHN ) such aε diazomethane and diphenyldiazomethane, diazoketoneε (-CO-CHN ) εuch as diazoacetophenone and 1-trifluoromethyl-1- diazo-2-pentanone, diazoacetateε (-0-CO-CHN ) εuch aε t-butyl diazoacetate and phenyl diazoacetate, and beta-keto-alpha- diazoacetateε (-CO-CHN -CO-0-) εuch as t-butyl alpha diazoacetoacetate. Other latent reactive groups include the aliphatic azo compounds such as azo—bis-iεobutyronitrile, the diazirines (-CHN2) such as 3-trifluoromethyl-3-phenyldiazirine, the ketenes (-CH=C=0) such aε ketene and diphenylketene and photoactivatable ketoneε such as benzophenone and acetophenone. Peroxy compounds are contemplated as another clasε of latent reactive groups and include dialkyl peroxides εuch aε di-t-butyl peroxide and dicyclohexyl peroxide and diacyl peroxideε such as dibenzoyl peroxide and diacetyl peroxide and peroxyesterε such as ethyl peroxybenzoate.
Upon activation of the latent reactive groups to cause covalent bond formation to the surfaceε to which polymer molecules are to be attached, the polymer molecules are covalently attached to the surfaces by means of residueε of the latent reactive groupε. Exemplary latent reactive groupε, and their reεidueε upon activation, are aε followε: Latent Reactive Group Residue Functionality aryl azides amine R-NH-R' acyl azides amide R-CO-NH-R' azidoformates carbamate R-0-CO-NH-R' sulfonyl azides sulfonamide R-SO2-NH-R' phosphoryl azides phosphoramide (R0)2P0-NH-R' diazoalkanes new C-C bond diazoketones new C-C bond £. ketone diazoacetates new C-C bond _< ester beta-keto-alpha-diazoacetates new C-C bond & B-ketoester aliphatic azo new C-C bond diazirines new C-C bond ketenes new C-C bond photoactivated ketones new C-C bond & alcohol dialkyl peroxides ethers diacyl peroxides esters __ new C-C bonds peroxyesters ethers, esters, and new C-C bonds
The supporting surface of the bioreactor of this invention desirably has a mole ratio of positively charged chemical moiety to the cell adheεion factor in the range of about 10:1 to about 10 :1. It is to be understood that the mole ratio will vary according to the size of cell adhesion factor used. For example, if the cell adhesion factor is an intact cell adhesion protein the mole ratio of positively charged chemical moiety to the cell adhesion factor iε desirably in the range of about 10 4: 1 to about 106:1.
The reason that the presence of both a cell adhesion factor and a positively charged chemical moiety on a bioreactor surface result in better initial cell attraction and better attachment and growth of cells to bioreactor surfaces iε not thoroughly understood. While not wishing to be bound by this theory, we think it likely that positively charged chemical moieties attract and cause initial attachment of cells to the bioreactor surfaceε, thus bringing the cells into functional proximity with the cell adheεion factorε which then bind the cells more firmly and promote cell spreading.
In bioreactor systems used for large-εcale production of cells, the culture media must be mixed or perfused to repleniεh nutrientε and to remove waste products from cells. The shear forces that result from the culture medium pasεing over cell culture εurfaceε interfere with the attachment of cells. These shear forces are usually greatest in stirred microcarrier bioreactorε, leεs in roller bottleε, and least in hollow fiber bioreactors. However, in each of these bioreactor syεtems, certain commercially important cell lines do not attach well. The present invention may be employed to improve cell attachment and growth in all of these bioreactor syεtemε.
Since the invention improveε cell attachment in the presence of disruption εhear forceε, the immobilized cell adheεion factors and positively-charged moieties must be tenaciouεly bound to the culture surface to firmly anchor the attached cellε. Covalent immobilization iε the preferable method for providing such tenacious immobilization of the cell adhesion factors and positively-charged moieties. Results presented in Example 8 demonstrate that cellε bind faεter and more tenaciously to covalently-immobilized cell adhesion proteins and positively-charged moieties than to the same reagents when they are adsorbed.
The invention is further illustrated by the following non-limiting examples: Example 1: Preparation of Microcarriers and Reagents
Microcarrier Beads. Microcarrier beads suεpended in εpinner flaεks and rotated vialε were used as bioreactor configurations, since the beadε can be readily removed at timed intervals to determine the density of attached cells. Two types of microcarrier beads were used for surface modification: gelatin-coated dextran (Cytodex 3 from Pharmacia Fine Chemicals, Uppsala, Sweden) and polystyrene (100 micrometer diameter polystyrene/divinyl benzene beads from Seradyn, Inc., Indianapolis, IN). Dextran is currently the most widely used microcarrier material but has the disadvantage of being both porous and compresεible; both are properties that complicate the harvesting of products secreted into the media. Polystyrene was used as a non-compresεible alternate.
Polyεtyrene beadε with an average diameter of 100 micrometerε were used. Cell attachment and growth on Cytodex 1 and Cytodex 3 beads (both from Pharmacia) with controlled charge and immobilized gelatin, respectively, were assayed as controls for commercially available surface-modified beadε. The Cytodex beadε have reεpective average diameters of 180 and 175 micrometers.
Reagents. Denatured (acid cured) porcine skin gelatin (Type A, 300 bloom from Sigma) was used for immobilization onto polystyrene beads. This gelatin is composed mostly of type I collagen and is very similar to the acid denatured porcine skin type I collagen that is immobilized onto dextran beads to produce Cytodex 3 microcarriers. The remaining cell adhesion proteins used were undenatured and consiεted of human placental type IV collagen (from Sigma), and human fibronectin. Three reagents were used to increase the positive charge density on microcarrier beads. Polylysine (poly-DL-lysine, MW 15,000 to 30,000 from Sigma) and chitosan (86% deacetylation, 0.8% w/v in 0.5% acetic acid having a viscosity of 1200 centiposes; obtained from Maripol Systemε Inc., Excelεior, MN) are large polymers with high denεitieε of primary amineε. Dimethylaminopropylamine (DMAPA; from Aldrich) was immobilized via the primary amine so that a tertiary amine remained to provide a poεitive charge at phyεiologic pH. Thiε tertiary amine iε εimilar to that provided by the N,N-diethylaminoethyl (DEAE) groupε on Cytodex 1 beadε.
A heterobifunctional croεεlinking agent (BBA-EAC-NOS; benzoylbenzoic acid - epεilonaminocaproic acid - N-oxyεuccinimide) waε synthesized and used to immobilize cell adhesion proteins and positively charged molecules onto polystyrene beads. Upon photoactivation, the BBA (benzoylbenzoic acid) moiety forms a highly reactive intermediate that coupleε to the carbon-hydrogen bonds of carbon-based polymers.
The EAC (epsilon amino caproic acid) provides a 6-carbon εpacer between the photogroup and the biomolecule. Finally, the NOS moiety (N-oxysuccinimide) provides a functional group for croεεlinking to primary amines on biomolecules.
BBA-EAC-NOS waε εynthesized by standard reaction procedures. BBA was converted to the acylchloride with oxalylchloride and reacted from toluene with EACA in aqueous NaOH with vigorous εtirring. The reεulting BBA-EACA waε extracted with ethylacetate and reacted with N-hydroxysuccinimide through activation with dicyclohexylcarbodiimide to produce the active ester. The crude BBA-EAC-NOS waε recryεtallized from hot ethanol and εtored dry. The starting materialε are available commercially. Benzoylbenzoic acid iε available from Aldrich Chemical Company (Milwaukee, WI). Other reagents were of the highest available purity and were procured as needed from chemical supply companies . Example 2: Immobilization of Cell Adhesion Factorε and
Positively-Charged Molecules onto Microcarrier
Beads.
Preparation of Tritiated Cell Adhesion Proteins.
Tritiated tracers of each cell adhesion protein were prepared and used to quantitate protein immobilization. The amines of gelatin, type IV collagen, and fibronectin were tritiated by methylation with formaldehyde, followed by reduction
3 with [ H]NaBH.. The tritiated protein derivatives were separated from excess radiolabel by exhaustive dialysis. The specific activities of the radiolabeled proteins were determined by UV spectroscopy/microbiuret protein assay and liquid scintillation spectrometry.
Immobilization of Cell Adhesion Factors and
Positively- Charged Moleculeε onto Polystyrene Beads.
The heterobifunctional crosεlinking agent,
BBA-EAC-NOS, was used to covalently immobilize each of the cell adhesion proteins (gelatin, type IV collagen, fibronectin) and two of the positively charged molecules (polylysine and DMAPA) onto polystyrene beads. The BBA-EAC-NOS was added to the polystyrene beads and allowed to adsorb. Next, the proteins and/or positively charged moleculeε were added and allowed to react with the NOS moiety to produce covalent coupling to the εpacer. Then the beadε were pho oactivated (at 320 nm) to covalently immobilize the spacer (and covalently coupled cell adhesion proteins and/or positively charged molecules) to the polyεtyrene beadε. Finally, looεely adherent proteins and positively-charged molecules were removed by overnight washing with the mild detergent Tween 20 in phoεphate buffered εaline (pH 7.2).
Immobilization of Poεitively Charged Moleculeε on Cytodex 3 Beads. Polylysine, chitosan, and DMAPA were individually immobilized onto Cytodex 3 beadε. Chitoεan waε dialyzed exhauεtively against pH 4 deionized water before use. Cytodex 3 beadε and each of the amine sources were mixed in 0.25 M MES (2[N-morpholino]ethaneεulfonic acid) buffer at pH 5. EDC (1-ethy1-3-[dimethylaminopropyl]carbodiimide) powder waε added in εeveral aliquotε at 15 minute intervalε to the final concentration of 0.1 M. The bead suspensions were agitated during the reaction. Finally, the beads were waεhed with Tween 20 in PBS to remove loosely adherent moleculeε. Example 3: Cell Culture.
Cell Types and Culture Conditionε. Green monkey kidney (Vero) and Chinese hamster ovary (CHO) cells were purchaεed from ATCC. Both cell typeε were paεεaged and maintained m 75 cm flaεkε at 37°C in a 5% CO„ environment. The Vero cellε were cultured in Dulbecco'ε Modified Eagle'ε Medium (DMEM) and the
CHO cellε in the Ham'ε F-12 Nutrient Mixture. Each medium waε εupplemented with 10% fetal bovine εerum, 2 mM L-glutamine, 20 mM HEPES buffer, 0.2 mM εodium pyruvate, 100 ug/ml εtreptomycin, and 100 units/ml penicillin (final pH 7.1).
In order to standardize the physiology of cells prior to each experiment, cellε were passed into 150
2 cm flasks 2 to 3 days prior to inoculation of microcarrier beads. Cells were trypεinized (0.05% trypεin, 0.53 mM EDTA in PBS) for removal from the flaεkε. For the microcarrier experimentε, the cells were centrifuged to remove the trypsin medium and resuεpended to about 1 x 10 cells/ml in culture medium. The viable cell concentration was determined by Trypan dye exclusion (0.4% Trypan blue in 0.9% saline) .
Initial Screening for Cell Attachment in 20 ml Liquid Scintillation Vials. A small scale assay was used to initially asεay cell attachment to each modified microcarrier bead type. By allowing small quantities of beadε and cells to be used, this assay allowed more types of bead coatings to be tested than would be possible if all assays were conducted in the larger spinner flask assays.
For the small scale cell attachment assay, 2 mg/ml of Cytodex l (bearing positively-charged moieties) and Cytodex 3 (bearing collagen) beads or 20 mg/ml of coated polystyrene beads were used. These respective bead concentrations produced the same volumes of beads per ml of media. After εwelling and equilibration of each bead type in cell culture media, the respective volumes occupied per mg dry weight of packed Cytodex 1, Cytodex 3, or polystyrene beads were 20 ul, 17 ul,and 1.7 ul. For theεe cell attachment assays the volumes of packed beads used per ml of media were 34 ul beads/ml for Cytodex 3 and polystyrene beads and 40 ul beads/ml for Cytodex 1 beads.
The assayε were conducted in εiliconized 20 ml glaεε liquid εcintillation vials. The beadε (34 or 40 ul/ml) and cells (1.5 x 10 cells/ml) were added to a total volume of 15 ml per vial. Then the beads were kept in suspension by continuously rotating the vials with a motion that prevented the beadε from εettling and rubbing against each other. To achieve this motion, the vials were attached at a 45 degree angle to a Labquake vial rotator (Labindustrieε Model No. 400-110) and rotated at 8 rpm. At timed intervals, the vials were removed, the beadε were allowed to εettle for about 30 εecondε, and aliquotε of the cells remaining in εuspension were removed and counted. For the cell counts, the cells were εtained by mixing with an equal volume of cryεtal violet (0.1% w/w) in 0.1 M citric acid, and then counted with a hemocytometer. Cell depletion from the medium waε uεed aε an indicator of cellε attached to beadε.
To verify that cellε removed from the medium were indeed attached to microcarriers (and not lysed), cellε attached to microcarriers were quantitated at the end of each cell attachment asεay. One ml aliquotε of well-agitated carrier medium were removed, the microcarrierε were allowed to εettle, and the εettled microcarriers were resuεpended in cryεtal violet citric acid as described above. After incubating 1 hour at 37°C, the suεpenεion was sheared by sucking into and out of a Paεteur pipet to releaεe nuclei, which were quantitated with a hemocytometer.
Cell Culture and Aεεayε in Spinner Flaεkε.
Microcarriers were cultured using previously described protocolε with 100 ml cultureε being maintained in 250 ml spinner vesεelε and εtirred with εuεpended magnetic impellerε (50 rpm). The concentrations of beadε and cells were the same aε for the εcintillation vial cell attachment assays. The bead concentrations were 2 mg/ml for Cytodex 1 and 3 and 20 mg/ml for polystyrene
5 beads, and the cell concentration was 1.5 x 10 cells/ml for each cell type. The kinetics of cell attachment were assayed as a decreaεe in εupernatant cell concentration uεing a protocol εimilar to that uεed for the εcintillation vial cell attachment assayε. For sample removal, the agitation was stopped briefly (about 30 εeconds) at which time the microcarriers settled and a supernatant sample was removed for cell quantitation as described above.
Starting at 4 hours, cells attached to microcarrierε were assayed using the protocol described for quantitating cells attached to microcarriers at the end of the scintillation vial assays. All cultures were continued and assayed at daily intervals through 5 days, and at 2 to 3 day intervals thereafter. At 2 to 3 day intervals, the beads were allowed to εettle and 50-75% of the culture medium was replaced with freεh medium.
The morphology of the cells growing on microcarriers was also assayed at timed intervals. Briefly, 0.1 ml aliquotε of well-agitated carrier medium waε removed and placed into individual wellε of a 24-well cell culture plate. Then one drop (25 ul) of 0.5% crystal violet in 40% ethanol was added and incubated 30 secondε to fix and εtain the cells. Then 3.0 ml of PBS was added to each well, and the cells were observed by bright field microscopy at 200X magnification. Example 4: Quantitation of Tritiated Proteins
Immobilized onto Polystyrene Beads.
The heterobifunctional crosslinking agent (BBA-EAC-NOS) was used to covalently immobilize cell adhesion proteins onto polystyrene beads using the protocol described above (Example 2) . An initial experiment was conducted with [ 3H]gelatin to determine: l) the efficiency of protein binding and the maximum protein loading that could be achieved using the covalent immobilization protocol; and 2) how covalent loading compares to adsorption in the absence of BBA-EAC-NOS. Resultε shown in Table I show that loading of covalently bound gelatin saturated at about 3.5 ug per 10 ul of beads. The efficiency of gelatin loading was 93% when added at 3 ug gelatin per 10 ul beads; whereas at the higher levels of added gelatin, the percentage of binding decreased with little increase in total loading. These results indicate that 3 ug gelatin added per 10 ul beads would couple quite efficiently and yield nearly maximal loading. This ratio of gelatin added to beads was used for the remainder of the study.
TABLE I. CELL ADHESION PROTEINS IMMOBILIZED ONTO POLYSTYRENE BEADS.
Covalent Protein added Protein Bound Fold or /10 ul beads /10 ul beads Increase
Protein Adsorbed (ug) (ug) Immob. (C/A)
Gelatin C 3.0 4.8 Gelatin A 3.0 Gelatin C 7.3 4.6 Gelatin A 7.3 Gelatin C 18.0 4.3 Gelatin A 18.0 4
IV Collagen C 0.96 7.9
IV Collagen A 0.96
Fibronectin C 1.22 3.2
Fibronectin A 1.22
Figure imgf000026_0001
When covalent immobilization of gelatin iε compared to adεorption (at 3-18 ug added per 10 ul beads), it is seen that 4-to 5-fold more protein is immobilized via the BBA-EAC-NOS than iε immobilized by adεorption. Reεultε presented below (Example 8) demonstrate that cells bind faster and more tenaciouεly to covalently immobilized cell adhesion proteins and positively charged moieties than to the same reagentε when they are adεorbed without covalent bonding. Tritiated type IV collagen and fibronectin exhibited similar binding characteriεticε to thoεe obεerved with gelatin (Table I). Each of these proteins was added at a concentration of about 1 ug per 10 ul beads and covalently coupled with an efficiency of 89% or higher. Also, each protein produced several fold more protein covalently immobilized than adsorbed. For the remaining experiments, 3 ug of gelatin or 1 ug type IV collagen or fibronectin were added per 10 ul polystyrene beadε.
These results clearly demonstrate that this covalent coupling technology utilizing BBA-EAC-NOS produces both efficient binding of proteins to polystyrene beadε, and εignificantly increaεes the protein loading density when compared to adεorption. Example 5: Calculation of Cell Attachment Rate
Conεtantε.
Cytodex 1 microcarriers have a high density of poεitive chargeε and are typically reported to produce faster cell attachment than do Cytodex 3 microcarriers. In Table II, the initial rate of cell attachment to each microcarrier type is expressed as a rate constant, which was calculated from the formula: K(min_ ) = In [initial cell no.] - In [final cell no.] min. as previously described (Himes, V.B. and W-S. Hu, 1987, Biotech. Bioeng. 2^4:1155-1193). Table II shows that: 1) Vero cells attach about twice as fast to Cytodex 1 microcarriers as to Cytodex 3 microcarriers, and 2) both cell attachment assays produced nearly identical resultε.
As was described in Example 2, the cells attached at each assay time were determined by quantitating the removal of cells from the culture medium. However, to verify that the removed cells had bound to microcarrierε (and had not lyεed) , the cells attached to microcarrierε were alεo quantitated at the end of each assay (at 60 minutes). Table II shows that 92-100% of the cells were attached to the beadε at 60 minutes, therefore verifying that cell depletion from the medium was due to attachment to the microcarriers.
TABLE II. RATE CONSTANTS FOR ATTACHMENT OF VERO CELLS TO CYTODEX 1 AND CYTODEX 3 MICROCARRIERS ASSAYED IN EITHER THE SCINTILLATION VIAL ASSAY OR THE SPINNER FLASK ASSAY.
Figure imgf000028_0001
To determine whether increasing the density of poεitive chargeε would increase the rate of cell attachment to Cytodex 3 microcarriers (having collagen on εurface) , three different molecules were added (uεing protocolε deεcribed in Example 2) to introduce positively charged groupε. Chitoεan and polylyεine each added primary amines, whereas the DMAPA added tertiary amines similar to the DEAE present on Cytodex 1. Table III εhowε that each of the moleculeε uεed to add poεitive charges to Cytodex 3 microcarriers increased the cell attachment rates of both Vero and CHO cells. Chitosan was the most effective (see Table III for CHO cells and compare Tables II and III for Vero cells) .
TABLE III. RATE CONSTANTS FOR ATTACHMENT OF CELLS TO CYTODEX 3 MICROCARRIERS MODIFIED BY THE ADDITION OF POSITIVELY CHARGED GROUPS.
Microcarrier Type
Figure imgf000029_0001
Figure imgf000029_0002
Example 7: Cell Attachment to Polystyrene Beads with Individually Added Cell Adhesion Proteins or Positively Charged Molecules. The positively charged molecules shown above (Table III) to improve cell attachment to Cytodex 3 microcarrierε were individually immobilized onto polyεtyrene beads (using protocols described in Example 2) and asεayed for cell attachment uεing Vero cells. For each set of cell attachment experiments, Cytodex 3 microcarriers were included aε a control to verify that the batch of cells exhibited normal attachment kinetics. Results shown in Table IV reveal: 1) no cells attached to uncoated polystyrene (polystyrene-uncoated); and 2) the polylysine coating produced cell attachment comparable to that observed with Cytodex 3 microcarriers. TABLE IV. RATE CONSTANTS FOR ATTACHMENT OF CELLS TO POLYSTYRENE MICROCARRIERS WITH INDIVIDUALLY ADDED POSITIVELY CHARGED REAGENTS.
Rate % of Cells Microcarrier Cell Constant Attached at
Type Type (min-1) 60 min.
Figure imgf000030_0001
Cell adhesion proteins were individually immobilized onto polyεtyrene microcarriers (uεing protocols described in Example 2) and assayed for cell attachment using either Vero or CHO cells. Table V shows that none of the cell adhesion proteins immobilized onto polystyrene beads produced cell attachment equivalent to Cytodex 3 microcarriers. With the coated polystyrene microcarriers, cell attachment was fastest with type IV collagen, next fasteεt with gelatin, and slowest with fibronectin.
TABLE V. RATE CONSTANTS FOR ATTACHMENT OF CELLS TO POLYSTYRENE MICROCARRIERS WITH INDIVIDUALLY ADDED CELL ADHESION PROTEINS.
Experi¬ ment Microcarrier Number Type
Figure imgf000030_0002
2 2 2
3 3
Figure imgf000030_0003
4 Cytodex 3 Vero 0. 190 97
4 Polystyrene + f ibronectin Vero 0.012 21
a The beads coated with type IV collagen showed maximum binding at 20 minutes (49%) , af ter which steadily decreas ing percentages of attached cells were measured until no attached cells were observed at 60 minutes .
Example 8 : Cell attachment to polystyrene beads coated with polylysine plus either type IV collagen or gelatin .
When polylysine was added to polystyrene microcarriers, it produced cell attachment comparable to Cytodex 3 (Table IV); and of the three cell adhesion proteins tested, type IV collagen and gelatin produced the fastest cell attachment (Table V) .
Polystyrene microcarriers were prepared that had immobilized either: 1) polylysine plus type IV collagen, or 2) polylyεine plus gelatin. Each reagent combination was immobilized by addition to BBA-EAC-NOS treated polystyrene beads as described in Example 2. Since the polylysine and each protein compete for binding to NOS moieties, the immobilized polylysine decreases the loading level of each protein. The ratios of each protein and polylysine were adjusted so that each protein was immobilized at about 70% of the levels present on the microcarriers used in Table V.
Table VI shows that a combination of polylysine plus either type IV collagen or gelatin added to polystyrene microcarriers produced attachment of each cell type that was equal to or better than attachment to Cytodex 3 microcarriers. Adsorption controls for which the same concentrations of gelatin and polylysine were added in the absence of the crosslinking agent, BBA-EAC-NOS, produced: 1) 50% to 70% decreases in the initial cell attachment rates for each cell type; and 2) an apparent release of Vero cells after initial attachment . This demonstrates the eεεential contribution of the covalent croεεlinking agent .
TABLE VI . RATE CONSTANTS FOR ATTACHMENT OF CELLS TO POLYSTYRENE MICROCARRIERS COATED WITH POLYLYSINE PLUS EITHER TYPE IV COLLAGEN OR GELATIN .
Figure imgf000032_0001
a The beads coated with adsorbed reagents showed maximum binding (81X) at 15 minutes , followed by steadily decreasing percentages of cells attached through 60 minutes .
PS = polystyrene PL = polylysine ads . = reagents adsorbed to polystyrene beads in the absence of BBA-EAC-NOS
Example 9 : Spinner Flaεk Assays .
Resultε from the εcintillation vial cell attachment aεsays indicate that : 1) charged groups added to Cytodex 3 microcarrierε greatly improved the rate of cell attachment (Table III ) ; and 2) polyεtyrene beadε modified by covalent immobilization of polylyεine pluε either gelatin or type IV collagen produced cell attachment equal to or better than Cytodex 3 microcarrierε (Table VI ) .
Cell Attachment . Cell attachment waε aεεayed in εpinner flaεkε uεing the protocol deεcribed in Example 3. Table VII, Experiment 1 compares Vero cell attachment with four microcarrier types: Cytodex 1, Cytodex 3, Cytodex 3 + chitoεan, and polyεtyrene (PS) + polylysine (PL) + gelatin. The two microcarrier types coated with both gelatin and a positively charged moiety produced the fasteεt rateε of initial cell attachment, and all four microcarrier types produced 95-100% cell attachment by 60 minutes.
TABLE VII. RATE CONSTANTS FOR ATTACHMENT OF CELLS TO MICROCARRIERS ASSAYED IN SPINNER FLASKS.
Experi- Rate % of Cells ment Microcarrier Cell Constant Attached at Number Type Type (min-1) 60 min.
1 Cytodex 1
1 Cytodex 3
1 Cytodex 3 + chitosan
1 PS + PL + gelatin
2 Cytodex 1 2 Cytodex 3 2 Cytodex 3 + chitosan
Figure imgf000033_0001
PS = polystyrene PL = polylysine
Table VII, Experiment 2 compares CHO cell attachment to several microcarrier types. Cytodex 1 and Cytodex 3 + chitosan showed higher rates of cell attachment than did Cytodex 3.
Theεe reεults agree with the scintillation vial results by confirming that chitoεan greatly improves the attachment of both cell types to Cytodex 3 microcarrierε.
Cell Growth. Cells attached to microcarriers were assayed initially at 4 hours and later at daily intervals, as describedin Example 3. Cell numbers per ml of culture medium are given for days 2 and 8 in Table VIII. TABLE VIII. CELL GROWTH ON MICROCARRIERS ASSAYED IN SPINNER FLASKS.
Figure imgf000034_0001
The Vero cellε grew beεt on the two microcarrier typeε coated with gelatin pluε poεitively charged groupε: polyεtyrene microcarrierε coated with polylyεine pluε gelatin (PS + PL + gelatin) and Cytodex 3 microcarriers coated with chitoεan. The CHO cellε grew best on Cytodex 3 and Cytodex 3 plus chitosan.
These resultε clearly show that adding positively charged groups to gelatin does not decrease cell growth, since the Cytodex 3 plus chitoεan produced excellent growth of both cell typeε and polyεtyrene coated with gelatin plus polylysine produced excellent Vero cell growth.
While a preferred embodiment of the present invention haε been deεcribed, it should be understood that various changes, adaptations and modifications may be made therein without departing from the spirit of the invention and the scope of the appended claims.

Claims

WHAT IS CLAIMED IS:
1. A cell culture syεtem compriεing a supporting surface for attachment of cells, the surface bearing a composition comprising a positively-charged moiety and a cell adhesion factor.
2. The system of claim 1 wherein the positively-charged moiety and the cell adhesion factor each are bound to said surface.
3. The cell culture syεtem of claim 1 in which the cell adheεion factor and the positively-charged moiety are bound to one another and either the cell adheεion factor or the poεitively-charged moiety iε bound to the εupporting εurface.
4. The cell culture system of claim 1 wherein said cell adhesion factor is selected from the group consisting of fibronectin, laminin, collagens (all types), vitronectin, and tenascin.
5. The cell culture system of claim 1 wherein the cell adhesion factor iε a peptide comprising the attachment domain of a naturally occurring protein having not more than about 30 amino acid moieties in its amino acid sequence.
6. The cell culture system of claim 1 wherein the positively-charged moiety comprises an amine.
7. The cell culture system of claim 1 wherein the mole ratio of the positively charged moiety to the cell adhesion factor is in the range of about 10:1 to about 16:1.
8. The cell culture system of claim 1 wherein the density of the positively charged moiety upon the supporting surface is sufficient to promote cell attachment thereto.
9. The cell culture system of claim 8 wherein the density of the positively charged moiety upon the εupporting εurface iε in the range of about 0.02 to about 2.0 meq/g.
10. The cell culture syεtem of claim 1 wherein the cell culture εyεtem iε a microcarrier.
11. The cell culture εyste of claim 1 wherein the density of cell adhesion factor upon the εupporting εurface is sufficient to stablilize attachment of such cellε to the surface.
12. The cell culture syεtem of claim 11 wherein the denεity of cell adheεion factor upon the εupporting εurface rangeε from about 0.1 nanomole to about 10 micromoleε of factor per gram.
13. The cell culture εyεtem of claim 1 in which at leaεt one of the cell adheεion factor and the poεitively charged moiety iε covalently bonded to the surface of the εupporting surface.
14. The cell culture system of claim l including linking groups covalently linking either or both of the cell adhesion factor and the positively charged moiety to said surface, the linking groups including the residue of a latent reactive group covalently bonded to the εurface.
15. The cell culture εyεtem of claim 1 further compriεing another cell adhesion factor carried upon the supporting surface.
16. A method of making a cell culture system compriεing:
Attaching to a supporting surface of the system a composition comprising a positively-charged moiety and a cell adhesion factor.
17. The method of claim 16 wherein each of the positively-charged moieties and cell adhesion factorε iε attached to the εurface through covalent bonds.
18. The method of claim 16 further comprising the step of binding the cell adhesion factor to the positively-charged moiety before attaching them to the supporting surface via either the cell adhesion factor or the positively-charged moiety.
19. A method of growing anchorage-dependent cells on a supporting surface of a system comprising growing cells in an aqueous environment on the supporting surface bearing a composition comprising a positively-charged moiety and a cell adhesion factor.
20. The method of claim 19 wherein the density of the positively charged moiety attached to the supporting surface iε εufficient to promote cell attachment thereto.
21. The method of claim 20 wherein the denεity of the positively charged moiety attached to the supporting surface is in the range of about 0.02 to about 2.0 meq/g. '
22. The method of claim 16 wherein the cell culture syεtem iε a microcarrier.
23. The method of claim 22 wherein the denεity of cell adhesion factor attached to the supporting surface is εufficient to stablilize attachment of such cellε to the surface.
24. The method of claim 23 wherein the density of cell adheεion factor attached to the supporting εurface ranges from about 0.1 nanomole to about 10 micromoles of factor per gram of microcarrier.
25. The method of claim 16 further including the εtep of attaching another cell adheεion factor to the εupporting surface.
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