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USRE31472E - Ignition cable terminal construction - Google Patents

Ignition cable terminal construction Download PDF

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Publication number
USRE31472E
USRE31472E US06/325,474 US32547481A USRE31472E US RE31472 E USRE31472 E US RE31472E US 32547481 A US32547481 A US 32547481A US RE31472 E USRE31472 E US RE31472E
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US
United States
Prior art keywords
core
cable
sheet material
insulating layer
outermost
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
US06/325,474
Inventor
James M. Keller
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Prestolite Electric Inc
Original Assignee
Allied Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US06/100,771 external-priority patent/US4284322A/en
Application filed by Allied Corp filed Critical Allied Corp
Priority to US06/325,474 priority Critical patent/USRE31472E/en
Assigned to ALLIED CORPORATION reassignment ALLIED CORPORATION ASSIGNMENT OF ASSIGNORS INTEREST. Assignors: ELTRA CORPORATION
Application granted granted Critical
Publication of USRE31472E publication Critical patent/USRE31472E/en
Assigned to CITICORP INDUSTRIAL CREDIT, INC. reassignment CITICORP INDUSTRIAL CREDIT, INC. SECURITY INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: PRESTOLITE ELECTRIC INCORPORATED
Assigned to EIGHT NEWCO, INC., A CORP. OF DE. reassignment EIGHT NEWCO, INC., A CORP. OF DE. ASSIGNMENT OF ASSIGNORS INTEREST. Assignors: ALLIED CORPORATION, A CORP. OF NEW YORK
Assigned to PRESTOLITE WIRE reassignment PRESTOLITE WIRE CHANGE OF NAME (SEE DOCUMENT FOR DETAILS). EFFECTIVE DATE: JUNE 24, 1986 Assignors: EIGHT NEWCO, INC.
Assigned to WELLS FARGO BANK NATIONAL ASSOCIATION reassignment WELLS FARGO BANK NATIONAL ASSOCIATION SECURITY INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: GENERAL CHEMICAL CORPORATION, HENLEY MANUFACTURING HOLDING COMPANY, INC., PRESTOLITE WIRE CORPORATION, PRINTING DEVELOPMENTS, INC., SEMI-ALLOYS, INC., TOLEDO STAMPING & MANUFACTURING COMPANY
Assigned to PRESTOLITE ELECTRIC INCORPORATED reassignment PRESTOLITE ELECTRIC INCORPORATED RELEASE BY SECURED PARTY OF SECURITY AGREEMENTS RECORDED ON REEL 4568 FRAME 0105 AND REEL 4626 FRAME 0084-0095 Assignors: CITICORP NORTH AMERICA, INC., FORMERLY CITICORP INDUSTRIAL CREDIT, INC.
Assigned to CONGRESS FINANCIAL reassignment CONGRESS FINANCIAL SECURITY INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: PEI 1991 ACQUISITION, INC. A/K/A PRESTOLITE ELECTRIC COMPANYINCORPORATED
Assigned to PEI 1991 ACQUISITION, INC. reassignment PEI 1991 ACQUISITION, INC. ASSIGNMENT OF ASSIGNORS INTEREST. Assignors: PRESTOLITE ELECTRIC INCORPORATED
Assigned to PRESTOLITE ELECTRIC INCORPORATED reassignment PRESTOLITE ELECTRIC INCORPORATED RELEASE BY SECURED PARTY (SEE DOCUMENT FOR DETAILS). Assignors: CONGRESS FINANCIAL CORPORATION
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/10Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
    • H01R4/18Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
    • H01R4/183Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R2101/00One pole
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R24/00Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
    • H01R24/20Coupling parts carrying sockets, clips or analogous contacts and secured only to wire or cable
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49002Electrical device making
    • Y10T29/49117Conductor or circuit manufacturing
    • Y10T29/49174Assembling terminal to elongated conductor
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49002Electrical device making
    • Y10T29/49117Conductor or circuit manufacturing
    • Y10T29/49174Assembling terminal to elongated conductor
    • Y10T29/49181Assembling terminal to elongated conductor by deforming
    • Y10T29/49183Assembling terminal to elongated conductor by deforming of ferrule about conductor and terminal

Definitions

  • the present invention relates generally to termination of ignition cable, and more particularly to strip-and-fold-back termination of resistive core ignition cable.
  • Resistive core ignition cables for use in automotive vehicle ignition systems to dampen current oscillations following the firing of a spark plug, and minimize electromagnetic interference to electronic receiving equipment, such as radios and televisions, .[.is.]. .Iadd.are .Iaddend.well known.
  • a type of ignition cable having a conductive elastomeric or polymeric material encasing the central resistive core has been developed, to allow a simple and inexpensive method of termination by stripping off the outer insulation, folding the encased core back over the outer insulation, and crimping a terminal ferrule over the core and outer insulation.
  • FIG. 1 is a perspective view showing an ignition cable with a portion of the outer covering removed to expose the central conductor.
  • FIG. 2 is a perspective view of an ignition cable with an exposed central .[.resistive.]. conductor, having a wrap of metallic foil around the outer insulation, according to the invention.
  • FIG. 3 is a perspective view of an ignition cable according to the invention, with a wrap of metallic foil, and with the central .[.resistive.]. conductor folded back over the foil and outer insulation prior to applying a terminal ferrule.
  • FIG. 4 is a side-elevational view, partially in section, showing a terminal ferrule clamped over the outer insulation, metallic foil, and central .[.resistive.]. conductor of FIG. 3.
  • FIG. 5 is a perspective view of an ignition cable with exposed central .[.resistive.]. conductor, showing a preformed metallic sheet member placed on the outer insulation of the ignition cable, according to the second embodiment of the invention.
  • FIG. 6 is a perspective view showing an ignition cable having a metallic sheet member wrapped over the outer insulation, according to the preferred embodiment of the invention.
  • FIG. 7 is a perspective view, according to the third preferred embodiment of the invention, of the cable of FIG. 6 with the central .[.resistive.]. core folded back over the metallic sheet member and the outer insulation.
  • FIG. 8 is a side-elevational view, partially in section, showing a terminal ferrule applied over the ignition cable as shown in FIG. 7.
  • an ignition cable 1 having a central resistive conductive core 2, a conductive elastomeric or polymeric layer 3 encasing central resistive conductive core 2, an inner layer of insulation 4 concentric with core 2 and layer 3, and an outer layer of insulation 5, concentric with inner layer 4.
  • ignition cable 1 is shown with a section of insulation layers 4 and 5 removed, or stripped, from core 2 and layer 3, in preparation for termination in accordance with the invention. .Iadd.As will be apparent, the invention is also applicable to any type of cable having a central core and an outer layer or jacket portion concentric with and enclosing the central core.
  • FIG. 2 shows the ignition cable of FIG. 1, and having a strip of metallic foil according to the invention wrapped around the surface of outer insulation layer 5.
  • FIG. 3 shows the ignition cable of .[.FIGS..]. .Iadd.FIG. .Iaddend.1, with central core 2 and layer 3 exposed and folded back over a sheet material shown as metallic foil wrapping 6 and the outer insulation layer 5.
  • This sequence of operations, without the step of wrapping the cable with metallic foil, is known as a "strip-and-fold-back" termination method.
  • FIG. 4 shows the ignition cable of FIG. 3 after an ignition terminal 8 has been clamped in place.
  • Ignition terminal 8 includes terminal ferrule 7, adapted to be clamped to an ignition cable, and connector portion 9, adapted to connect to a conventional spark plug stud and including spring clip 10 adapted to retain connector portion 9 to a conventional spark plug stud.
  • clamping terminal ferrule 7 of ignition terminal 8 onto cable 1 causes elastic deformation of cable 1, including central core 2 and layer 3. .Iadd.Of course, a solid wire core or stranded wire core would not be subject to the same elastic deformation.
  • foil 6 deforms with wire 1, and maintains a conductive path between layer 3 and terminal ferrule 7 even if conductor 3 and terminal ferrule 7 are not in firm and direct contact, yielding a more reliable termination. .Iadd.This advantage is also attained when the invention is applied to solid wire core or stranded wire core types of ignition cable. Of course, with these types of cable used, there is no conductive layer surrounding the conductive core. .Iaddend.
  • FIG. 5 illustrates a second embodiment of the invention.
  • a sheet material shown as a C-shaped conductive metallic strip 10 is placed over outer insulating layer 5, covering approximately 270° of the circumference of layer 5.
  • This embodiment has been used to advantage with a C-shaped stainless steel strip 10, approximately 0.015 inches (0.038 cm) thick, having identations 11 adjacent either end, placed on cable 1 by pushing cable 1 through strip 10.
  • FIG. 6 illustrates a third and preferred embodiment of the invention.
  • a piece of sheet material shown as strip 12 is a strip of stainless steel bent around cable 1, with overlapping ends 13.
  • strip 12 has been .[.found.]. .Iadd.formed .Iaddend.from a strip of stainless steel, 0.156 inches (0.396 cm) wide, 0.012 inches (0.030 cm) thick, and approximatey 1 inch (2.54 cm) long, applied to cable 1 by automated equipment after the automated stripping operation, to form a band, with an overlapping section disposed so that layer 3 .Iadd.or a solid wire core or a stranded wire core .Iaddend.will not be pinched by it when terminal ferrule 7 is applied, encircling cable 1.
  • a terminal 8 including ferrule portion 7, is crimped in place over outer layer 5, core 2 and layer 3, and strip 12, with ferrule portion 7 causing primarily elastic deformation of cable 1.
  • Strip 12 is also deformed, but this deformation does not relax when the terminal is repeatedly subjected to high and low temperatures, serving to maintain conductive layer 3 in firm contact with terminal ferrule portion 7, and provide additional electrical contact area between the portion of conductive layer 3 adjacent outer insulation layer 5, and terminal ferrule 7, over a substantial portion of its circumference.
  • strip 12 (or strip 10) .Iadd.to restive core ignition cable, solid wire core ignition cable or stranded wire core ignition cable .Iaddend.can be quickly and conveniently performed with automated equipment in a high-speed mass-production line, and results in a substantial increase in reliability of the ignition cable assembly at a minimal additional expenditure.
  • a wrapping, or even a small pad, of nonconductive sheet material placed between insulation layer 5 and conductive layer 3 will also prolong the life of the cable termination by locally increasing the force pressing conductive layer 3 against ferrule 7, and preventing the folded-back core from becoming embedded in the outer insulation. Although functional, this is less desirable since it does not provide an alternate conductive path between conductive layer 3 and ferrule 7.

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Abstract

A method and means for improving the connection between a resistive core ignition wire and a terminal is disclosed. The improvement comprises placing a conductive metallic band around the outer insulation of the wire after exposing the core, and folding the core back over the conductive metallic band before crimping the terminal in place. The invention is best suited for use with ignition wire of the type having a conductive elastomeric or polymeric coating around the central core, and eliminates possible loss of electrical contact between the core and the terminal which may occur due to plastic deformation of the wire at elevated temperatures.

Description

FIELD OF THE INVENTION
The present invention relates generally to termination of ignition cable, and more particularly to strip-and-fold-back termination of resistive core ignition cable.
DESCRIPTION OF THE PRIOR ART
Resistive core ignition cables for use in automotive vehicle ignition systems to dampen current oscillations following the firing of a spark plug, and minimize electromagnetic interference to electronic receiving equipment, such as radios and televisions, .[.is.]. .Iadd.are .Iaddend.well known. To facilitate mass production of such ignition cables, a type of ignition cable having a conductive elastomeric or polymeric material encasing the central resistive core has been developed, to allow a simple and inexpensive method of termination by stripping off the outer insulation, folding the encased core back over the outer insulation, and crimping a terminal ferrule over the core and outer insulation.
However, during accelerated life testing designed to simulate actual vehicle service over an extended .[.periods.]. .Iadd.period .Iaddend.of time equivalent to more than 50,000 miles of vehicle use, it was found that electrical contact between the core and terminal was lost. It was found that plastic deformation of the insulation of the wire allowed the folded-back core to become partially embedded in the outer insulation, allowing an effective gap to develop between the resistive core and the terminal ferrule. Upon firing a spark plug with a cable in such a condition, sparks jumping this gap cause high localized heating and erosion of the resistive conductor, leading to complete failure of the ignition cable. It is believed that loss of firm contact between the resistive core and the terminal ferrule allows the formation of a high-temperature corrosion or outgassing product of one of the components to form an insulating layer between the terminal ferrule and the folded-back core. .Iadd.Also, it is believed that similar problems may affect the use of this simple and inexpensive method of termination with a solid wire core or stranded wire core, which may be smaller diameter than resistive cores, for off-road vehicular use and for non-automotive applications, such as for spark-ignition stoves and furnaces and the like. .Iaddend.The present invention overcomes the aforementioned .[.deficiency.]. .Iadd.deficiencies .Iaddend.in the prior art.
SUMMARY OF THE INVENTION
It is a principle object of the invention to improve .Iadd.or establish .Iaddend.the reliability of an electrical connection between the .[.resistive.]. core of an ignition cable and a terminal ferrule crimped in place on the ignition cable by the use of a conductive metallic member placed on the outer insulation of the cable before folding the exposed central .[.resistive.]. core over the metallic member, and crimping a terminal ferrule over the core, metallic member, and insulation.
It is a further object of the invention to provide an improved termination for ignition cable which is suitable for production on automatic machines on a mass production line.
It is .Iadd.a .Iaddend.further object of the invention to produce an improved termination for ignition cable which is simple and inexpensive to construct, has a stable resistance, and is mechanically strong to withstand abuse during repair and maintenance of an automotive vehicle engine .Iadd.or other device.Iaddend..
BRIEF DESCRIPTION OF THE DRAWING
FIG. 1 is a perspective view showing an ignition cable with a portion of the outer covering removed to expose the central conductor.
FIG. 2 is a perspective view of an ignition cable with an exposed central .[.resistive.]. conductor, having a wrap of metallic foil around the outer insulation, according to the invention.
FIG. 3 is a perspective view of an ignition cable according to the invention, with a wrap of metallic foil, and with the central .[.resistive.]. conductor folded back over the foil and outer insulation prior to applying a terminal ferrule.
FIG. 4 is a side-elevational view, partially in section, showing a terminal ferrule clamped over the outer insulation, metallic foil, and central .[.resistive.]. conductor of FIG. 3.
FIG. 5 is a perspective view of an ignition cable with exposed central .[.resistive.]. conductor, showing a preformed metallic sheet member placed on the outer insulation of the ignition cable, according to the second embodiment of the invention.
FIG. 6 is a perspective view showing an ignition cable having a metallic sheet member wrapped over the outer insulation, according to the preferred embodiment of the invention.
FIG. 7 is a perspective view, according to the third preferred embodiment of the invention, of the cable of FIG. 6 with the central .[.resistive.]. core folded back over the metallic sheet member and the outer insulation.
FIG. 8 is a side-elevational view, partially in section, showing a terminal ferrule applied over the ignition cable as shown in FIG. 7.
DESCRIPTION OF THE PREFERRED EMBODIMENT
Referring to FIG. 1, there is shown an ignition cable 1 having a central resistive conductive core 2, a conductive elastomeric or polymeric layer 3 encasing central resistive conductive core 2, an inner layer of insulation 4 concentric with core 2 and layer 3, and an outer layer of insulation 5, concentric with inner layer 4. In FIG. 1, ignition cable 1 is shown with a section of insulation layers 4 and 5 removed, or stripped, from core 2 and layer 3, in preparation for termination in accordance with the invention. .Iadd.As will be apparent, the invention is also applicable to any type of cable having a central core and an outer layer or jacket portion concentric with and enclosing the central core.
FIG. 2 shows the ignition cable of FIG. 1, and having a strip of metallic foil according to the invention wrapped around the surface of outer insulation layer 5.
FIG. 3 shows the ignition cable of .[.FIGS..]. .Iadd.FIG. .Iaddend.1, with central core 2 and layer 3 exposed and folded back over a sheet material shown as metallic foil wrapping 6 and the outer insulation layer 5. This sequence of operations, without the step of wrapping the cable with metallic foil, is known as a "strip-and-fold-back" termination method.
FIG. 4 shows the ignition cable of FIG. 3 after an ignition terminal 8 has been clamped in place. Ignition terminal 8 includes terminal ferrule 7, adapted to be clamped to an ignition cable, and connector portion 9, adapted to connect to a conventional spark plug stud and including spring clip 10 adapted to retain connector portion 9 to a conventional spark plug stud. As shown in FIG. 4, clamping terminal ferrule 7 of ignition terminal 8 onto cable 1 causes elastic deformation of cable 1, including central core 2 and layer 3. .Iadd.Of course, a solid wire core or stranded wire core would not be subject to the same elastic deformation. .Iaddend.In the absence of foil wrapping 6, when repetitively subjected to high temperatures, followed by cooling, this elastic deformation relaxes, and core 2 with layer 3 tends to embed itself into outer insulation layer 5, losing contact with terminal ferrule 7. Upon firing in this condition, a spark jumps between layer 3 and ferrule 7, which causes erosion of core 2 and layer 3, and eventual complete failure of the termination. In accordance with this embodiment of the invention, foil 6 deforms with wire 1, and maintains a conductive path between layer 3 and terminal ferrule 7 even if conductor 3 and terminal ferrule 7 are not in firm and direct contact, yielding a more reliable termination. .Iadd.This advantage is also attained when the invention is applied to solid wire core or stranded wire core types of ignition cable. Of course, with these types of cable used, there is no conductive layer surrounding the conductive core. .Iaddend.
FIG. 5 illustrates a second embodiment of the invention. As shown in FIG. 5, a sheet material shown as a C-shaped conductive metallic strip 10 is placed over outer insulating layer 5, covering approximately 270° of the circumference of layer 5. This embodiment has been used to advantage with a C-shaped stainless steel strip 10, approximately 0.015 inches (0.038 cm) thick, having identations 11 adjacent either end, placed on cable 1 by pushing cable 1 through strip 10.
FIG. 6 illustrates a third and preferred embodiment of the invention. A piece of sheet material shown as strip 12 is a strip of stainless steel bent around cable 1, with overlapping ends 13. In a workable embodiment, strip 12 has been .[.found.]. .Iadd.formed .Iaddend.from a strip of stainless steel, 0.156 inches (0.396 cm) wide, 0.012 inches (0.030 cm) thick, and approximatey 1 inch (2.54 cm) long, applied to cable 1 by automated equipment after the automated stripping operation, to form a band, with an overlapping section disposed so that layer 3 .Iadd.or a solid wire core or a stranded wire core .Iaddend.will not be pinched by it when terminal ferrule 7 is applied, encircling cable 1.
As shown in FIG. 8, a terminal 8 including ferrule portion 7, is crimped in place over outer layer 5, core 2 and layer 3, and strip 12, with ferrule portion 7 causing primarily elastic deformation of cable 1. Strip 12 is also deformed, but this deformation does not relax when the terminal is repeatedly subjected to high and low temperatures, serving to maintain conductive layer 3 in firm contact with terminal ferrule portion 7, and provide additional electrical contact area between the portion of conductive layer 3 adjacent outer insulation layer 5, and terminal ferrule 7, over a substantial portion of its circumference. Therefore, the addition of strip 12 (or strip 10) .Iadd.to restive core ignition cable, solid wire core ignition cable or stranded wire core ignition cable .Iaddend.can be quickly and conveniently performed with automated equipment in a high-speed mass-production line, and results in a substantial increase in reliability of the ignition cable assembly at a minimal additional expenditure.
It should also be noted that a wrapping, or even a small pad, of nonconductive sheet material placed between insulation layer 5 and conductive layer 3 will also prolong the life of the cable termination by locally increasing the force pressing conductive layer 3 against ferrule 7, and preventing the folded-back core from becoming embedded in the outer insulation. Although functional, this is less desirable since it does not provide an alternate conductive path between conductive layer 3 and ferrule 7.
It is to be understood that one skilled in the art may be capable of .[.practising.]. .Iadd.practicing .Iaddend.and carrying out the invention in various ways, and with various modifications of the disclosed embodiments, without departing from the spirit of the invention and scope of the appended claims.

Claims (7)

I claim:
1. A method of attaching a terminal to an ignition cable for use with internal combustion engines, said cable having a central .[.resistive.]. conductive core, an inner insulation layer concentric with said core and an outermost insulating layer concentric with and surrounding said inner insulation layer, comprising the steps of;
removing a portion of said inner insulation layer and of said outermost insulating layer from said conductive core for a predetermined distance from an end of said cable to form an exposed core end portion;
placing a narrow strip of conductive sheet material in contact with at least a portion of the circumference of said outermost insulating layer adjacent said core end portion;
bending said core end portion back over said sheet material; and
clamping a terminal ferrule over said core end portion, said sheet material and said outermost insulation layer to make direct electrical contact between said core end portion and said ferrule.
2. A method according to claim 1, wherein:
said step of placing said sheet material in contact with said outermost insulating layer includes the step of wrapping a strip of metal foil around said outermost layer of said cable.
3. A method according to the claim 1, wherein:
said step of placing said sheet material in contact with said outermost insulating layer includes the step of placing a C-shaped metal strip around said outermost layer of said cable.
4. A method according to claim 1, wherein:
said step of placing said sheet material in contact with said outermost insulating layer includes the step of bending a metal strip around the periphery of said outermost layer of said cable to form a band around said cable.
5. An ignition cable assembly having an outermost insulating layer, an inner insulating layer concentric with said outermost layer and a central .[.resistive.]. conductive core and a terminal ferrule fastened to said cable at an end thereof, characterized in that a predetermined length of said conductive .[.resistive.]. core is exposed at said end of said cable, a portion of said exposed core is bent back over said outermost insulating layer, a narrow strip of conductive sheet material is interposed between said bent back portion of said exposed core and said outermost insulating layer, said sheet material.[.,.]. and said bent back portion of said exposed core.Iadd., .Iaddend.to .[.form.]. .Iadd.make .Iaddend.a permanent electrical connection between said core and said ferrule, said sheet material being adapted to prevent plastic deformation of said cable due to elevated ambient temperature from affecting said electrical connection.
6. An ignition cable according to claim 5, wherein said sheet material is a narrow strip of conductive metallic foil wrapped around said outermost insulating layer.
7. An ignition cable according to claim 5, wherein said sheet material is a narrow conductive metal strip substantially concentric with at least one half of the periphery of said outermost .[.conducting.]. .Iadd.insulating .Iaddend.layer. .Iadd. 8. A method of attaching a terminal to a cable, said cable having a central conductive core, and an outermost insulating layer concentric with and surrounding said central conductive core, comprising the steps of:
forming an exposed core end portion by removing said outermost layer from said central conductive core for a predetermined distance from an end of said cable; then
placing a narrow strip of conductive sheet material in a circumferential direction with respect to said cable and in contact with substantially more than half of the circumference of said outermost insulating layer adjacent said core end portion; then
bending said core end portion back over said sheet material; and then
clamping a terminal ferrule over said core end portion, said sheet material and said outermost insulation layer to make direct electrical contact between said core end portion and said ferrule. .Iaddend..Iadd. 9. A cable assembly having an outermost insulating layer and a central conductive core and a terminal ferrule fastened to said cable at an end thereof, characterized in that a predetermined length of said conductive core is exposed at said end of said cable, a portion of said exposed core is bent back over said outermost insulating layer, and a narrow strip of sheet material is disposed in a circumferential direction with respect to said cable and in contact with substantially more than half of the circumference of said outermost insulating layer and interposed between said bent back portion of said exposed core to form a permanent electrical connection between said core and said ferrule. .Iaddend.
US06/325,474 1979-12-06 1981-11-27 Ignition cable terminal construction Expired - Lifetime USRE31472E (en)

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US06/100,771 US4284322A (en) 1979-12-06 1979-12-06 Ignition cable terminal construction
US06/325,474 USRE31472E (en) 1979-12-06 1981-11-27 Ignition cable terminal construction

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5115562A (en) * 1990-09-24 1992-05-26 Molex Incorporated Method of making shielded electrical connector
US20100092238A1 (en) * 2008-10-13 2010-04-15 Gm Global Technology Operations, Inc. Active material elements having reinforced structural connectors
US20100236236A1 (en) * 2008-10-13 2010-09-23 Gm Global Technology Operations, Inc. Accelerating cooling in active material actuators using heat sinks
US8061338B1 (en) 2010-08-05 2011-11-22 Ford Global Technologies, Llc Ignition coil to spark plug mating apparatus

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US802994A (en) * 1904-12-08 1905-10-31 John H Kliegl Terminal-connector for electric conductors.
US1824447A (en) * 1929-04-27 1931-09-22 Henry G Richter Terminal for circuit elements
US3518606A (en) * 1968-06-27 1970-06-30 Eltra Corp Ignition cable with terminal construction
US3597723A (en) * 1970-05-01 1971-08-03 Microdot Inc Spark plug terminal
US4209221A (en) * 1978-09-27 1980-06-24 General Motors Corporation Two-piece socket terminal
US4284322A (en) * 1979-12-06 1981-08-18 Eltra Corporation Ignition cable terminal construction

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US802994A (en) * 1904-12-08 1905-10-31 John H Kliegl Terminal-connector for electric conductors.
US1824447A (en) * 1929-04-27 1931-09-22 Henry G Richter Terminal for circuit elements
US3518606A (en) * 1968-06-27 1970-06-30 Eltra Corp Ignition cable with terminal construction
US3597723A (en) * 1970-05-01 1971-08-03 Microdot Inc Spark plug terminal
US4209221A (en) * 1978-09-27 1980-06-24 General Motors Corporation Two-piece socket terminal
US4284322A (en) * 1979-12-06 1981-08-18 Eltra Corporation Ignition cable terminal construction

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5115562A (en) * 1990-09-24 1992-05-26 Molex Incorporated Method of making shielded electrical connector
US20100092238A1 (en) * 2008-10-13 2010-04-15 Gm Global Technology Operations, Inc. Active material elements having reinforced structural connectors
US20100236236A1 (en) * 2008-10-13 2010-09-23 Gm Global Technology Operations, Inc. Accelerating cooling in active material actuators using heat sinks
US8567188B2 (en) 2008-10-13 2013-10-29 GM Global Technology Operations LLC Accelerating cooling in active material actuators using heat sinks
US8061338B1 (en) 2010-08-05 2011-11-22 Ford Global Technologies, Llc Ignition coil to spark plug mating apparatus

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