USRE31472E - Ignition cable terminal construction - Google Patents
Ignition cable terminal construction Download PDFInfo
- Publication number
- USRE31472E USRE31472E US06/325,474 US32547481A USRE31472E US RE31472 E USRE31472 E US RE31472E US 32547481 A US32547481 A US 32547481A US RE31472 E USRE31472 E US RE31472E
- Authority
- US
- United States
- Prior art keywords
- core
- cable
- sheet material
- insulating layer
- outermost
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
- H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
- H01R4/183—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R2101/00—One pole
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R24/00—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
- H01R24/20—Coupling parts carrying sockets, clips or analogous contacts and secured only to wire or cable
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/49117—Conductor or circuit manufacturing
- Y10T29/49174—Assembling terminal to elongated conductor
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/49117—Conductor or circuit manufacturing
- Y10T29/49174—Assembling terminal to elongated conductor
- Y10T29/49181—Assembling terminal to elongated conductor by deforming
- Y10T29/49183—Assembling terminal to elongated conductor by deforming of ferrule about conductor and terminal
Definitions
- the present invention relates generally to termination of ignition cable, and more particularly to strip-and-fold-back termination of resistive core ignition cable.
- Resistive core ignition cables for use in automotive vehicle ignition systems to dampen current oscillations following the firing of a spark plug, and minimize electromagnetic interference to electronic receiving equipment, such as radios and televisions, .[.is.]. .Iadd.are .Iaddend.well known.
- a type of ignition cable having a conductive elastomeric or polymeric material encasing the central resistive core has been developed, to allow a simple and inexpensive method of termination by stripping off the outer insulation, folding the encased core back over the outer insulation, and crimping a terminal ferrule over the core and outer insulation.
- FIG. 1 is a perspective view showing an ignition cable with a portion of the outer covering removed to expose the central conductor.
- FIG. 2 is a perspective view of an ignition cable with an exposed central .[.resistive.]. conductor, having a wrap of metallic foil around the outer insulation, according to the invention.
- FIG. 3 is a perspective view of an ignition cable according to the invention, with a wrap of metallic foil, and with the central .[.resistive.]. conductor folded back over the foil and outer insulation prior to applying a terminal ferrule.
- FIG. 4 is a side-elevational view, partially in section, showing a terminal ferrule clamped over the outer insulation, metallic foil, and central .[.resistive.]. conductor of FIG. 3.
- FIG. 5 is a perspective view of an ignition cable with exposed central .[.resistive.]. conductor, showing a preformed metallic sheet member placed on the outer insulation of the ignition cable, according to the second embodiment of the invention.
- FIG. 6 is a perspective view showing an ignition cable having a metallic sheet member wrapped over the outer insulation, according to the preferred embodiment of the invention.
- FIG. 7 is a perspective view, according to the third preferred embodiment of the invention, of the cable of FIG. 6 with the central .[.resistive.]. core folded back over the metallic sheet member and the outer insulation.
- FIG. 8 is a side-elevational view, partially in section, showing a terminal ferrule applied over the ignition cable as shown in FIG. 7.
- an ignition cable 1 having a central resistive conductive core 2, a conductive elastomeric or polymeric layer 3 encasing central resistive conductive core 2, an inner layer of insulation 4 concentric with core 2 and layer 3, and an outer layer of insulation 5, concentric with inner layer 4.
- ignition cable 1 is shown with a section of insulation layers 4 and 5 removed, or stripped, from core 2 and layer 3, in preparation for termination in accordance with the invention. .Iadd.As will be apparent, the invention is also applicable to any type of cable having a central core and an outer layer or jacket portion concentric with and enclosing the central core.
- FIG. 2 shows the ignition cable of FIG. 1, and having a strip of metallic foil according to the invention wrapped around the surface of outer insulation layer 5.
- FIG. 3 shows the ignition cable of .[.FIGS..]. .Iadd.FIG. .Iaddend.1, with central core 2 and layer 3 exposed and folded back over a sheet material shown as metallic foil wrapping 6 and the outer insulation layer 5.
- This sequence of operations, without the step of wrapping the cable with metallic foil, is known as a "strip-and-fold-back" termination method.
- FIG. 4 shows the ignition cable of FIG. 3 after an ignition terminal 8 has been clamped in place.
- Ignition terminal 8 includes terminal ferrule 7, adapted to be clamped to an ignition cable, and connector portion 9, adapted to connect to a conventional spark plug stud and including spring clip 10 adapted to retain connector portion 9 to a conventional spark plug stud.
- clamping terminal ferrule 7 of ignition terminal 8 onto cable 1 causes elastic deformation of cable 1, including central core 2 and layer 3. .Iadd.Of course, a solid wire core or stranded wire core would not be subject to the same elastic deformation.
- foil 6 deforms with wire 1, and maintains a conductive path between layer 3 and terminal ferrule 7 even if conductor 3 and terminal ferrule 7 are not in firm and direct contact, yielding a more reliable termination. .Iadd.This advantage is also attained when the invention is applied to solid wire core or stranded wire core types of ignition cable. Of course, with these types of cable used, there is no conductive layer surrounding the conductive core. .Iaddend.
- FIG. 5 illustrates a second embodiment of the invention.
- a sheet material shown as a C-shaped conductive metallic strip 10 is placed over outer insulating layer 5, covering approximately 270° of the circumference of layer 5.
- This embodiment has been used to advantage with a C-shaped stainless steel strip 10, approximately 0.015 inches (0.038 cm) thick, having identations 11 adjacent either end, placed on cable 1 by pushing cable 1 through strip 10.
- FIG. 6 illustrates a third and preferred embodiment of the invention.
- a piece of sheet material shown as strip 12 is a strip of stainless steel bent around cable 1, with overlapping ends 13.
- strip 12 has been .[.found.]. .Iadd.formed .Iaddend.from a strip of stainless steel, 0.156 inches (0.396 cm) wide, 0.012 inches (0.030 cm) thick, and approximatey 1 inch (2.54 cm) long, applied to cable 1 by automated equipment after the automated stripping operation, to form a band, with an overlapping section disposed so that layer 3 .Iadd.or a solid wire core or a stranded wire core .Iaddend.will not be pinched by it when terminal ferrule 7 is applied, encircling cable 1.
- a terminal 8 including ferrule portion 7, is crimped in place over outer layer 5, core 2 and layer 3, and strip 12, with ferrule portion 7 causing primarily elastic deformation of cable 1.
- Strip 12 is also deformed, but this deformation does not relax when the terminal is repeatedly subjected to high and low temperatures, serving to maintain conductive layer 3 in firm contact with terminal ferrule portion 7, and provide additional electrical contact area between the portion of conductive layer 3 adjacent outer insulation layer 5, and terminal ferrule 7, over a substantial portion of its circumference.
- strip 12 (or strip 10) .Iadd.to restive core ignition cable, solid wire core ignition cable or stranded wire core ignition cable .Iaddend.can be quickly and conveniently performed with automated equipment in a high-speed mass-production line, and results in a substantial increase in reliability of the ignition cable assembly at a minimal additional expenditure.
- a wrapping, or even a small pad, of nonconductive sheet material placed between insulation layer 5 and conductive layer 3 will also prolong the life of the cable termination by locally increasing the force pressing conductive layer 3 against ferrule 7, and preventing the folded-back core from becoming embedded in the outer insulation. Although functional, this is less desirable since it does not provide an alternate conductive path between conductive layer 3 and ferrule 7.
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- Cable Accessories (AREA)
Abstract
Description
Claims (7)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US06/325,474 USRE31472E (en) | 1979-12-06 | 1981-11-27 | Ignition cable terminal construction |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US06/100,771 US4284322A (en) | 1979-12-06 | 1979-12-06 | Ignition cable terminal construction |
US06/325,474 USRE31472E (en) | 1979-12-06 | 1981-11-27 | Ignition cable terminal construction |
Related Parent Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US06/100,771 Reissue US4284322A (en) | 1979-12-06 | 1979-12-06 | Ignition cable terminal construction |
Publications (1)
Publication Number | Publication Date |
---|---|
USRE31472E true USRE31472E (en) | 1983-12-27 |
Family
ID=26797528
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US06/325,474 Expired - Lifetime USRE31472E (en) | 1979-12-06 | 1981-11-27 | Ignition cable terminal construction |
Country Status (1)
Country | Link |
---|---|
US (1) | USRE31472E (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5115562A (en) * | 1990-09-24 | 1992-05-26 | Molex Incorporated | Method of making shielded electrical connector |
US20100092238A1 (en) * | 2008-10-13 | 2010-04-15 | Gm Global Technology Operations, Inc. | Active material elements having reinforced structural connectors |
US20100236236A1 (en) * | 2008-10-13 | 2010-09-23 | Gm Global Technology Operations, Inc. | Accelerating cooling in active material actuators using heat sinks |
US8061338B1 (en) | 2010-08-05 | 2011-11-22 | Ford Global Technologies, Llc | Ignition coil to spark plug mating apparatus |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US802994A (en) * | 1904-12-08 | 1905-10-31 | John H Kliegl | Terminal-connector for electric conductors. |
US1824447A (en) * | 1929-04-27 | 1931-09-22 | Henry G Richter | Terminal for circuit elements |
US3518606A (en) * | 1968-06-27 | 1970-06-30 | Eltra Corp | Ignition cable with terminal construction |
US3597723A (en) * | 1970-05-01 | 1971-08-03 | Microdot Inc | Spark plug terminal |
US4209221A (en) * | 1978-09-27 | 1980-06-24 | General Motors Corporation | Two-piece socket terminal |
US4284322A (en) * | 1979-12-06 | 1981-08-18 | Eltra Corporation | Ignition cable terminal construction |
-
1981
- 1981-11-27 US US06/325,474 patent/USRE31472E/en not_active Expired - Lifetime
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US802994A (en) * | 1904-12-08 | 1905-10-31 | John H Kliegl | Terminal-connector for electric conductors. |
US1824447A (en) * | 1929-04-27 | 1931-09-22 | Henry G Richter | Terminal for circuit elements |
US3518606A (en) * | 1968-06-27 | 1970-06-30 | Eltra Corp | Ignition cable with terminal construction |
US3597723A (en) * | 1970-05-01 | 1971-08-03 | Microdot Inc | Spark plug terminal |
US4209221A (en) * | 1978-09-27 | 1980-06-24 | General Motors Corporation | Two-piece socket terminal |
US4284322A (en) * | 1979-12-06 | 1981-08-18 | Eltra Corporation | Ignition cable terminal construction |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5115562A (en) * | 1990-09-24 | 1992-05-26 | Molex Incorporated | Method of making shielded electrical connector |
US20100092238A1 (en) * | 2008-10-13 | 2010-04-15 | Gm Global Technology Operations, Inc. | Active material elements having reinforced structural connectors |
US20100236236A1 (en) * | 2008-10-13 | 2010-09-23 | Gm Global Technology Operations, Inc. | Accelerating cooling in active material actuators using heat sinks |
US8567188B2 (en) | 2008-10-13 | 2013-10-29 | GM Global Technology Operations LLC | Accelerating cooling in active material actuators using heat sinks |
US8061338B1 (en) | 2010-08-05 | 2011-11-22 | Ford Global Technologies, Llc | Ignition coil to spark plug mating apparatus |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
AS | Assignment |
Owner name: ALLIED CORPORATION; COLUMBIA RD. AND PARK AVE., MO Free format text: ASSIGNMENT OF ASSIGNORS INTEREST.;ASSIGNOR:ELTRA CORPORATION;REEL/FRAME:004026/0293 Effective date: 19820531 |
|
AS | Assignment |
Owner name: CITICORP INDUSTRIAL CREDIT, INC., 200 SOUTH WACKER Free format text: SECURITY INTEREST;ASSIGNOR:PRESTOLITE ELECTRIC INCORPORATED;REEL/FRAME:004568/0105 Effective date: 19860422 |
|
AS | Assignment |
Owner name: PRESTOLITE WIRE Free format text: CHANGE OF NAME;ASSIGNOR:EIGHT NEWCO, INC.;REEL/FRAME:004878/0049 Effective date: 19871123 Owner name: EIGHT NEWCO, INC., A CORP. OF DE. Free format text: ASSIGNMENT OF ASSIGNORS INTEREST.;ASSIGNOR:ALLIED CORPORATION, A CORP. OF NEW YORK;REEL/FRAME:004878/0039 Effective date: 19860521 |
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AS | Assignment |
Owner name: WELLS FARGO BANK NATIONAL ASSOCIATION Free format text: SECURITY INTEREST;ASSIGNORS:HENLEY MANUFACTURING HOLDING COMPANY, INC.;GENERAL CHEMICAL CORPORATION;PRESTOLITE WIRE CORPORATION;AND OTHERS;REEL/FRAME:005133/0534 Effective date: 19890703 |
|
AS | Assignment |
Owner name: PEI 1991 ACQUISITION, INC. Free format text: ASSIGNMENT OF ASSIGNORS INTEREST.;ASSIGNOR:PRESTOLITE ELECTRIC INCORPORATED;REEL/FRAME:005967/0628 Effective date: 19911029 Owner name: PRESTOLITE ELECTRIC INCORPORATED Free format text: RELEASE BY SECURED PARTY OF SECURITY AGREEMENTS RECORDED ON REEL 4568 FRAME 0105 AND REEL 4626 FRAME 0084-0095;ASSIGNOR:CITICORP NORTH AMERICA, INC., FORMERLY CITICORP INDUSTRIAL CREDIT, INC.;REEL/FRAME:005967/0610 Effective date: 19911025 Owner name: CONGRESS FINANCIAL Free format text: SECURITY INTEREST;ASSIGNOR:PEI 1991 ACQUISITION, INC. A/K/A PRESTOLITE ELECTRIC COMPANYINCORPORATED;REEL/FRAME:005962/0243 Effective date: 19911029 |
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AS | Assignment |
Owner name: PRESTOLITE ELECTRIC INCORPORATED, MICHIGAN Free format text: RELEASE BY SECURED PARTY;ASSIGNOR:CONGRESS FINANCIAL CORPORATION;REEL/FRAME:007185/0936 Effective date: 19941026 |