USH987H - Temperature stable ceramic dielectric compositions - Google Patents
Temperature stable ceramic dielectric compositions Download PDFInfo
- Publication number
- USH987H USH987H US07/364,416 US36441689A USH987H US H987 H USH987 H US H987H US 36441689 A US36441689 A US 36441689A US H987 H USH987 H US H987H
- Authority
- US
- United States
- Prior art keywords
- dielectric constant
- barium titanate
- percent
- ceramic
- ceramic dielectric
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 239000000919 ceramic Substances 0.000 title claims abstract description 22
- 239000000203 mixture Substances 0.000 title claims abstract description 12
- MCMNRKCIXSYSNV-UHFFFAOYSA-N ZrO2 Inorganic materials O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 claims abstract description 34
- 229910002113 barium titanate Inorganic materials 0.000 claims abstract description 28
- JRPBQTZRNDNNOP-UHFFFAOYSA-N barium titanate Chemical compound [Ba+2].[Ba+2].[O-][Ti]([O-])([O-])[O-] JRPBQTZRNDNNOP-UHFFFAOYSA-N 0.000 claims abstract description 28
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 claims abstract description 12
- 238000004519 manufacturing process Methods 0.000 claims abstract description 9
- 230000017525 heat dissipation Effects 0.000 claims abstract description 7
- 239000002245 particle Substances 0.000 claims description 9
- 239000003990 capacitor Substances 0.000 claims description 6
- 239000000843 powder Substances 0.000 claims description 5
- 229910001928 zirconium oxide Inorganic materials 0.000 claims description 3
- 239000003985 ceramic capacitor Substances 0.000 abstract description 5
- 239000000463 material Substances 0.000 description 14
- 239000003989 dielectric material Substances 0.000 description 12
- 229910010293 ceramic material Inorganic materials 0.000 description 10
- 238000005245 sintering Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 5
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 4
- 239000013078 crystal Substances 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 229910052726 zirconium Inorganic materials 0.000 description 4
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- 238000000498 ball milling Methods 0.000 description 3
- -1 fish oil or palm oil Chemical class 0.000 description 3
- 238000003801 milling Methods 0.000 description 3
- 239000006104 solid solution Substances 0.000 description 3
- 239000010936 titanium Substances 0.000 description 3
- FERIUCNNQQJTOY-UHFFFAOYSA-M Butyrate Chemical compound CCCC([O-])=O FERIUCNNQQJTOY-UHFFFAOYSA-M 0.000 description 2
- FERIUCNNQQJTOY-UHFFFAOYSA-N Butyric acid Natural products CCCC(O)=O FERIUCNNQQJTOY-UHFFFAOYSA-N 0.000 description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- 239000011230 binding agent Substances 0.000 description 2
- 230000001747 exhibiting effect Effects 0.000 description 2
- 235000021323 fish oil Nutrition 0.000 description 2
- 239000008187 granular material Substances 0.000 description 2
- 239000003966 growth inhibitor Substances 0.000 description 2
- 229910044991 metal oxide Inorganic materials 0.000 description 2
- 150000004706 metal oxides Chemical class 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229920001223 polyethylene glycol Polymers 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 239000002002 slurry Substances 0.000 description 2
- 229910052708 sodium Inorganic materials 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- 229920002554 vinyl polymer Polymers 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- OERNJTNJEZOPIA-UHFFFAOYSA-N zirconium nitrate Chemical compound [Zr+4].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O OERNJTNJEZOPIA-UHFFFAOYSA-N 0.000 description 2
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 description 1
- QMMJWQMCMRUYTG-UHFFFAOYSA-N 1,2,4,5-tetrachloro-3-(trifluoromethyl)benzene Chemical compound FC(F)(F)C1=C(Cl)C(Cl)=CC(Cl)=C1Cl QMMJWQMCMRUYTG-UHFFFAOYSA-N 0.000 description 1
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 description 1
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 description 1
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 1
- 238000012935 Averaging Methods 0.000 description 1
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 1
- FIPWRIJSWJWJAI-UHFFFAOYSA-N Butyl carbitol 6-propylpiperonyl ether Chemical compound C1=C(CCC)C(COCCOCCOCCCC)=CC2=C1OCO2 FIPWRIJSWJWJAI-UHFFFAOYSA-N 0.000 description 1
- 229910052684 Cerium Inorganic materials 0.000 description 1
- 239000004375 Dextrin Substances 0.000 description 1
- 229920001353 Dextrin Polymers 0.000 description 1
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 description 1
- 239000005642 Oleic acid Substances 0.000 description 1
- 235000019482 Palm oil Nutrition 0.000 description 1
- 239000002202 Polyethylene glycol Substances 0.000 description 1
- 239000004372 Polyvinyl alcohol Substances 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 description 1
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 1
- 235000019826 ammonium polyphosphate Nutrition 0.000 description 1
- 229920001276 ammonium polyphosphate Polymers 0.000 description 1
- 229910052788 barium Inorganic materials 0.000 description 1
- 229910000416 bismuth oxide Inorganic materials 0.000 description 1
- 229910002115 bismuth titanate Inorganic materials 0.000 description 1
- 229910052796 boron Inorganic materials 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 239000008367 deionised water Substances 0.000 description 1
- 229910021641 deionized water Inorganic materials 0.000 description 1
- 235000019425 dextrin Nutrition 0.000 description 1
- TYIXMATWDRGMPF-UHFFFAOYSA-N dibismuth;oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[Bi+3].[Bi+3] TYIXMATWDRGMPF-UHFFFAOYSA-N 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 150000002314 glycerols Chemical class 0.000 description 1
- 229920003063 hydroxymethyl cellulose Polymers 0.000 description 1
- 229940031574 hydroxymethyl cellulose Drugs 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000004377 microelectronic Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 239000003924 oil dispersant Substances 0.000 description 1
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 description 1
- 239000002540 palm oil Substances 0.000 description 1
- 229960005235 piperonyl butoxide Drugs 0.000 description 1
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 1
- 239000004926 polymethyl methacrylate Substances 0.000 description 1
- 229920002689 polyvinyl acetate Polymers 0.000 description 1
- 239000011118 polyvinyl acetate Substances 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- OGHBATFHNDZKSO-UHFFFAOYSA-N propan-2-olate Chemical compound CC(C)[O-] OGHBATFHNDZKSO-UHFFFAOYSA-N 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 235000019830 sodium polyphosphate Nutrition 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- VEALVRVVWBQVSL-UHFFFAOYSA-N strontium titanate Chemical compound [Sr+2].[O-][Ti]([O-])=O VEALVRVVWBQVSL-UHFFFAOYSA-N 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- XOOUIPVCVHRTMJ-UHFFFAOYSA-L zinc stearate Chemical compound [Zn+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O XOOUIPVCVHRTMJ-UHFFFAOYSA-L 0.000 description 1
- 150000003755 zirconium compounds Chemical group 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
- C04B35/46—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on titanium oxides or titanates
- C04B35/462—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on titanium oxides or titanates based on titanates
- C04B35/465—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on titanium oxides or titanates based on titanates based on alkaline earth metal titanates
- C04B35/468—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on titanium oxides or titanates based on titanates based on alkaline earth metal titanates based on barium titanates
- C04B35/4682—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on titanium oxides or titanates based on titanates based on alkaline earth metal titanates based on barium titanates based on BaTiO3 perovskite phase
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G4/00—Fixed capacitors; Processes of their manufacture
- H01G4/002—Details
- H01G4/018—Dielectrics
- H01G4/06—Solid dielectrics
- H01G4/08—Inorganic dielectrics
- H01G4/12—Ceramic dielectrics
- H01G4/1209—Ceramic dielectrics characterised by the ceramic dielectric material
- H01G4/1236—Ceramic dielectrics characterised by the ceramic dielectric material based on zirconium oxides or zirconates
- H01G4/1245—Ceramic dielectrics characterised by the ceramic dielectric material based on zirconium oxides or zirconates containing also titanates
Definitions
- This invention relates to ceramic dielectric insulating materials. More specifically, it relates to a ceramic material having a high dielectric constant with low temperature dependence and low energy loss, for use in the manufacture of compact ceramic capacitors. It further relates to a method of making such a ceramic material.
- a high dielectric constant is essential for the manufacture of compact ceramic capacitors. For a given desired capacitance, other properties being equal, the size of a capacitor is inversely proportional to the dielectric constant. A high dielectric constant thus allows a given capacitance to be provided in a small component.
- Another property of importance in the manufacture of a capacitor is the temperature dependence of the dielectric constant.
- the use of a material with a dielectric constant which is relatively constant over a wide temperature range is desirable because a capacitor using such dielectric material can function in an electrical system over a wide operating temperature range without appreciable variation in capacitance.
- NPO Negative Positive Zero
- Y7R stands for a range of dielectric constant from 600 to 4000, with a maximum of +15% variation in dielectric constant between -30 and +125 degrees C.
- Dense, fine-grained, fired ceramic materials, especially barium titanate-based materials, with high dielectric constants exhibiting low temperature dependence and low heat dissipation have long been sought. However, it has proved difficult to find materials meeting all the above criteria.
- the admixture of metal oxides and the manner of processing, such as milling, firing temperatures, time or atmosphere under which the material is fired, have been found to affect the homogeneity, grain size, and other properties of the ceramic dielectric material.
- U.S. Pat. No. 4,468,472 discloses ceramic dielectrics containing oxides of Ba, Ce, Zr, a and Ti with the optional oxides of Mn, Fe, Ni, and Co. The oxide mixture on sintering forms crystals below 5 microns in size. The dielectric constant exhibits negative temperature dependence. The dissipation factor is above or equal to 1.0%.
- U.S. Pat. No. 4,058,404 discloses a sintered ceramic dielectric containing strontium titanate, barium titanate, bismuth oxide, and titanium oxide exhibiting low changes in dielectric constant with temperature and low dissipation loss.
- U.S. Pat. No. 3,775,142 discloses an NPO-type of ceramic material having high titanium oxide content (60-65 mol %) with oxides of Ca, Sn and Zr ranging 0-5 mol %. A low dielectric constant in the range of 55-90 was achieved.
- Canadian Patent 920,348 discloses a ceramic dielectric having a ceramic portion, consisting of oxides of titanium and zirconium and barium titanate; and a glass portion consisting of oxides of cadium, silicon and boron. The dielectric constant is in the range of 55-90.
- Molokhia and Issa attempted to improve the dielectric properties of a barium titanate ceramic by adding zirconia.
- the dielectric constant of the ceramic showed strong temperature dependence.
- the object of this invention is to provide a ceramic material superior to the NPO specification in terms of dielectric constant though not meeting the 1% limit on variations of dielectric constant with temperature, and approximating the requirements of the Y7R specification. Accordingly, the object of this invention is to provide a novel ceramic material which exhibits a high dielectric constant of about 1800-3500 which is relatively independent of temperature over the normal operating temperature range of electronic circuit components, and which furthermore has a low heat dissipation factor, for use in the manufacture of compact ceramic capacitors. Another object of this invention to provide a method for producing such ceramic material.
- the material consists essentially of high-purity barium titanate with a small amount of zirconium dioxide.
- FIG. 1 shows the dielectric constant and the dissipation loss factor, tangent delta, expressed in percent, as a function of temperature for three barium titanate-based ceramics, two containing 1 weight percent of zirconium dioxide and one without zirconium dioxide addition.
- FIG. 2 shows the dielectric constant and the dissipation loss factor, tangent delta, expressed in percent, versus temperature for barium titanate containing 0.5 and 2 weight percent of zirconium dioxide.
- the objectives of this invention are achieved by stabilization of dielectric properties through the attainment of a homogeneous, fine-grained, dense microstructure by incorporating zirconium dioxide (zirconia) as a grain growth inhibitor at the barium titanate grain boundaries.
- Powder of commercial barium titanate of at least 99% purity is desirable to avoid containments which would alter the desirable microstructure of the sintered material.
- Barium titanate having a Ba/Ti atomic ratio of 0.99-1.01 is desirable; however, an atomic ratio of 0.997-1.002 is preferred.
- the barium titanate should have a particle size range of 0.7-1.5 microns, a particle size of about 1.0 micron being preferred.
- the zirconia should have a particle size range of 0.02-0.3 microns, preferably a particle size of about 0.03 micron.
- Zirconia is added in the amount of 0.05 to 2.0 weight percent based on barium titanate.
- the preferred zirconia content is about 1.0 weight percent.
- the liquid medium consists of the following commercially available ingredients:
- dispersant 0.2-3.0 weight percent, preferably about 1 weight percent, of glycerol esters of natural fatty acids, such as fish oil or palm oil, fish oil being preferred; non-oil dispersants such as sodium or ammonium polyphosphates or triethanolamine may alternatively be used;
- lubricant about 0.2-3.0 weight percent, preferably about 1 weight percent, such as butyl stearate, sodium or zinc stearate, oleic acid, ammonium polymethylmethacrylate, or Carbowax 4000 (polyethylene glycol manufactured by Union Carbide); and
- binder about 0.2-3.0 weight percent, preferably about 1 weight percent, of polyvinyl alcohol; other binders, such as cellulose, dextrin, polyvinyl acetate, polyvinyl butyrate, or ethyl hydroxymethyl cellulose may also be used;
- the remainder of the medium being about 0-80, preferably 60 volume percent of an alcohol having 1-5 carbon atoms per molecule, preferably ethanol, in deionized water.
- the ratio of powder to liquid medium may range from 1:5 to 1:25 by weight, 1:10 being preferred.
- zirconia particles are intimately mixed with barium titanate particles.
- the mixing is improved and the required milling time is shortened when zirconium nitrate dissolved in water, or zirconium alkoxides such as zironium butoxide or isopropoxide, which are soluble in alcohol, are used in the mixture.
- zirconium compounds form zirconium oxide in the mixture during ball milling. About 2-20 hours of ball milling are required, 12 hours being preferred.
- the resulting slurry is then spray-dried and the dried granules are compacted at a pressure from 15,000-30,000 psi, preferably at 25,000 psi to disks, by methods known in the art.
- the slurry may be cast into tape cast form by dispersing the granules in a mixture of polyvinyl butyrate and methyl ethyl ketone. As this technique is also known in the art, no further details thereof are necessary for the understanding and practicing the present invention.
- the compacted discs generally have 40-80%, preferably about 60% of the theoretical density of barium titanate, which is 6.0 gm/cm.
- the compacted discs are sintered in air at 1275 to 1320 degrees C. for 1-4 hours, preferably for 1-2 hours.
- the sintering temperature is critical in that it must occur below the temperature at which a solid solution of barium titanate and zirconium oxide forms. This temperature is 1320 degrees C. When a solid solution begins to form, coarse grains of barium titanate of irregular size are formed. This undesirable result is avoided by sintering below the solid solution temperature.
- the preferred temperature range for sintering is 1275-1320 degrees C.
- zirconia acts as grain growth inhibitor at the grain boundaries between barium titanate particles yielding homogeneous, fine, dense grains of barium titanate having an average size of 0.7 to 1.5 microns, preferably about 1 micron.
- the high dielectric constant of the ceramic dielectric material in the range from 2000 to 3500, the low temperature dependence of the dielectric constant and the absence of peaks in dielectric constant at certain temperatures, and a low dissipation factor, tangent delta, below 3%, is attributed to the uniformity of the barium titanate crystal size in the compacted and sintered material prepared in accordance with this invention.
- the material is far superior to dielectrics of the NPO-type in that its dielectric constant is much higher than the range typical of such dielectrics, 100-150, though it does not meet the very stringent temperature variation standard of the NPO specification, 1% over the broad temperature range from -55 to +125 degrees C. It approximates the requirements of the Y7R standard, which specifies a dielectric constant in the range from 600 to 4000 and a 15% variation in dielectric constant between -30 and +125 degrees C.
- the dielectric properties of the ceramics are shown in FIG. 1.
- the circles and the triangles represent sintered ceramics containing 1.0 weight percent of zirconia, sintered at 1320 and 1300 degrees C, respectively.
- the squares represent the base material without addition of zirconia, showing a much lower dielectric constant and higher dissipation factor. It is apparent from the graph that the material prepared by the preferred method as illustrated by triangles has the lowest temperature dependence in terms of dielectric constant and the lowest dissipation factor. Tangent delta, which relates to heat dissipation loss, is less than 1% over the temperature range from 25 to 160 degrees C., and the dielectric constant varies between 2000 and 2800.
- the preferred method of preparation is characterized by a zirconia content of 1% and sintering temperature of 1300 degrees C.
- Barium titanate not containing zirconia exhibits a high tangent delta in comparison with the preferred composition of this invention over the entire temperature range. Furthermore, barium titanate without zirconia exhibits low dielectric constant from 0 to 120 degrees C., and a pronounced peak in dielectric constant about 130 degrees C.
- FIG. 2 shows the dielectric constants and dissipation factors of two ceramic compositions of this invention containing 0.5 and 2 weight percent of zirconia, as functions of temperature between -50 and +150 degrees C.
- the dielectric constants range from 1800 to 3500, and the dissipation factors are under 2.7 percent.
- the sintering temperatures are 1310 and 1320 degrees C., respectively.
- the ceramic dielectric material according to the present invention thus is suitable for use in microelectronic circuitry with high performance requirements.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Materials Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Compositions Of Oxide Ceramics (AREA)
- Ceramic Capacitors (AREA)
Abstract
A ceramic dielectric composition useful in the manufacture of compact ceramic capacitors consisting essentially of barium titanate and zirconium dioxide has a dielectric constant ranging from 1800 to 3500 and a heat dissipation factor, tangent delta, less than 3% over the operating temperature range of electronic circuit components.
Description
1. Field of Invention
This invention relates to ceramic dielectric insulating materials. More specifically, it relates to a ceramic material having a high dielectric constant with low temperature dependence and low energy loss, for use in the manufacture of compact ceramic capacitors. It further relates to a method of making such a ceramic material.
A high dielectric constant is essential for the manufacture of compact ceramic capacitors. For a given desired capacitance, other properties being equal, the size of a capacitor is inversely proportional to the dielectric constant. A high dielectric constant thus allows a given capacitance to be provided in a small component.
Another property of importance in the manufacture of a capacitor is the temperature dependence of the dielectric constant. The use of a material with a dielectric constant which is relatively constant over a wide temperature range is desirable because a capacitor using such dielectric material can function in an electrical system over a wide operating temperature range without appreciable variation in capacitance.
The Electronic Industry Association has designated stable capacitance characteristics in which the variation of dielectric constant with temperature over a specified temperature range is within certain limits. The designation "Negative Positive Zero" (NPO) refers to dielectric materials with a dielectric constant less than 150 and no more than 1% variation in dielectric constant between -55 and +125 degrees C. The designation Y7R for what are referred to as "stable mid-K" class II dielectrics, stands for a range of dielectric constant from 600 to 4000, with a maximum of +15% variation in dielectric constant between -30 and +125 degrees C.
Another important property in the choice of dielectric materials for ceramic capacitors is the heat dissipation, which is related to electrical conductivity. This property is commonly expressed in terms of "tangent delta", a factor which is directly proportional to the power dissipated as heat due to current flow across the ohmic resistance of the material when an alternating voltage having a frequency of 1 to 90 kHz is applied across the dielectric material. A value of less than 0.03, or 3%, in terms of tangent delta is considered to be satisfactory.
Yet another important factor from the standpoint of capacitor manufacture is the reproducibility of dielectric properties from batch to batch of ceramic material being prepared. This reproducibility relies on the proper control of the crystal size in the ceramic dielectric material during its preparation.
Dense, fine-grained, fired ceramic materials, especially barium titanate-based materials, with high dielectric constants exhibiting low temperature dependence and low heat dissipation have long been sought. However, it has proved difficult to find materials meeting all the above criteria. The admixture of metal oxides and the manner of processing, such as milling, firing temperatures, time or atmosphere under which the material is fired, have been found to affect the homogeneity, grain size, and other properties of the ceramic dielectric material.
Conventional methods of incorporating metal oxides into the base material for grain growth control generally produce materials of uneven, coarse grains. Frequently, such materials exhibit appreciable variations in dielectric constant with temperature and pronounced peaks in dielectric constant at certain temperature within the normal operating temperature range of electronic circuit components.
2. Description of Prior Art
U.S. Pat. No. 4,468,472 discloses ceramic dielectrics containing oxides of Ba, Ce, Zr, a and Ti with the optional oxides of Mn, Fe, Ni, and Co. The oxide mixture on sintering forms crystals below 5 microns in size. The dielectric constant exhibits negative temperature dependence. The dissipation factor is above or equal to 1.0%. U.S. Pat. No. 4,058,404 discloses a sintered ceramic dielectric containing strontium titanate, barium titanate, bismuth oxide, and titanium oxide exhibiting low changes in dielectric constant with temperature and low dissipation loss.
U.S. Pat. No. 3,775,142 discloses an NPO-type of ceramic material having high titanium oxide content (60-65 mol %) with oxides of Ca, Sn and Zr ranging 0-5 mol %. A low dielectric constant in the range of 55-90 was achieved. Canadian Patent 920,348 discloses a ceramic dielectric having a ceramic portion, consisting of oxides of titanium and zirconium and barium titanate; and a glass portion consisting of oxides of cadium, silicon and boron. The dielectric constant is in the range of 55-90.
Molokhia and Issa (Pramana, Vol. 11, No. 3, Sept. 1978, pp. 289-293) attempted to improve the dielectric properties of a barium titanate ceramic by adding zirconia. The dielectric constant of the ceramic showed strong temperature dependence.
It is the object of this invention to provide a ceramic material superior to the NPO specification in terms of dielectric constant though not meeting the 1% limit on variations of dielectric constant with temperature, and approximating the requirements of the Y7R specification. Accordingly, the object of this invention is to provide a novel ceramic material which exhibits a high dielectric constant of about 1800-3500 which is relatively independent of temperature over the normal operating temperature range of electronic circuit components, and which furthermore has a low heat dissipation factor, for use in the manufacture of compact ceramic capacitors. Another object of this invention to provide a method for producing such ceramic material. The material consists essentially of high-purity barium titanate with a small amount of zirconium dioxide. The aforementioned objectives and advantages of the instant invention will become more clearly apparent from the following detailed description thereof which is to be read with reference to the accompanying figures.
FIG. 1 shows the dielectric constant and the dissipation loss factor, tangent delta, expressed in percent, as a function of temperature for three barium titanate-based ceramics, two containing 1 weight percent of zirconium dioxide and one without zirconium dioxide addition.
FIG. 2 shows the dielectric constant and the dissipation loss factor, tangent delta, expressed in percent, versus temperature for barium titanate containing 0.5 and 2 weight percent of zirconium dioxide.
DETAILED DESCRIPTION OF THE INVENTION
The objectives of this invention are achieved by stabilization of dielectric properties through the attainment of a homogeneous, fine-grained, dense microstructure by incorporating zirconium dioxide (zirconia) as a grain growth inhibitor at the barium titanate grain boundaries. Powder of commercial barium titanate of at least 99% purity is desirable to avoid containments which would alter the desirable microstructure of the sintered material. Barium titanate having a Ba/Ti atomic ratio of 0.99-1.01 is desirable; however, an atomic ratio of 0.997-1.002 is preferred. The barium titanate should have a particle size range of 0.7-1.5 microns, a particle size of about 1.0 micron being preferred. The zirconia should have a particle size range of 0.02-0.3 microns, preferably a particle size of about 0.03 micron. These two powders are deagglomerated and mixed in a liquid medium by conventional ball milling.
Zirconia is added in the amount of 0.05 to 2.0 weight percent based on barium titanate. The preferred zirconia content is about 1.0 weight percent.
The liquid medium consists of the following commercially available ingredients:
dispersant: 0.2-3.0 weight percent, preferably about 1 weight percent, of glycerol esters of natural fatty acids, such as fish oil or palm oil, fish oil being preferred; non-oil dispersants such as sodium or ammonium polyphosphates or triethanolamine may alternatively be used;
lubricant: about 0.2-3.0 weight percent, preferably about 1 weight percent, such as butyl stearate, sodium or zinc stearate, oleic acid, ammonium polymethylmethacrylate, or Carbowax 4000 (polyethylene glycol manufactured by Union Carbide); and
binder: about 0.2-3.0 weight percent, preferably about 1 weight percent, of polyvinyl alcohol; other binders, such as cellulose, dextrin, polyvinyl acetate, polyvinyl butyrate, or ethyl hydroxymethyl cellulose may also be used;
the remainder of the medium being about 0-80, preferably 60 volume percent of an alcohol having 1-5 carbon atoms per molecule, preferably ethanol, in deionized water.
The ratio of powder to liquid medium may range from 1:5 to 1:25 by weight, 1:10 being preferred.
During the milling process, zirconia particles are intimately mixed with barium titanate particles. The mixing is improved and the required milling time is shortened when zirconium nitrate dissolved in water, or zirconium alkoxides such as zironium butoxide or isopropoxide, which are soluble in alcohol, are used in the mixture. These zirconium compounds form zirconium oxide in the mixture during ball milling. About 2-20 hours of ball milling are required, 12 hours being preferred.
The resulting slurry is then spray-dried and the dried granules are compacted at a pressure from 15,000-30,000 psi, preferably at 25,000 psi to disks, by methods known in the art. Alternatively, the slurry may be cast into tape cast form by dispersing the granules in a mixture of polyvinyl butyrate and methyl ethyl ketone. As this technique is also known in the art, no further details thereof are necessary for the understanding and practicing the present invention.
The compacted discs generally have 40-80%, preferably about 60% of the theoretical density of barium titanate, which is 6.0 gm/cm. The compacted discs are sintered in air at 1275 to 1320 degrees C. for 1-4 hours, preferably for 1-2 hours. The sintering temperature is critical in that it must occur below the temperature at which a solid solution of barium titanate and zirconium oxide forms. This temperature is 1320 degrees C. When a solid solution begins to form, coarse grains of barium titanate of irregular size are formed. This undesirable result is avoided by sintering below the solid solution temperature. Thus, the preferred temperature range for sintering is 1275-1320 degrees C. During the sintering process, zirconia acts as grain growth inhibitor at the grain boundaries between barium titanate particles yielding homogeneous, fine, dense grains of barium titanate having an average size of 0.7 to 1.5 microns, preferably about 1 micron.
The high dielectric constant of the ceramic dielectric material in the range from 2000 to 3500, the low temperature dependence of the dielectric constant and the absence of peaks in dielectric constant at certain temperatures, and a low dissipation factor, tangent delta, below 3%, is attributed to the uniformity of the barium titanate crystal size in the compacted and sintered material prepared in accordance with this invention. The material is far superior to dielectrics of the NPO-type in that its dielectric constant is much higher than the range typical of such dielectrics, 100-150, though it does not meet the very stringent temperature variation standard of the NPO specification, 1% over the broad temperature range from -55 to +125 degrees C. It approximates the requirements of the Y7R standard, which specifies a dielectric constant in the range from 600 to 4000 and a 15% variation in dielectric constant between -30 and +125 degrees C.
The dielectric properties of the ceramics are shown in FIG. 1. The circles and the triangles represent sintered ceramics containing 1.0 weight percent of zirconia, sintered at 1320 and 1300 degrees C, respectively. The squares represent the base material without addition of zirconia, showing a much lower dielectric constant and higher dissipation factor. It is apparent from the graph that the material prepared by the preferred method as illustrated by triangles has the lowest temperature dependence in terms of dielectric constant and the lowest dissipation factor. Tangent delta, which relates to heat dissipation loss, is less than 1% over the temperature range from 25 to 160 degrees C., and the dielectric constant varies between 2000 and 2800. The preferred method of preparation is characterized by a zirconia content of 1% and sintering temperature of 1300 degrees C.
Barium titanate not containing zirconia exhibits a high tangent delta in comparison with the preferred composition of this invention over the entire temperature range. Furthermore, barium titanate without zirconia exhibits low dielectric constant from 0 to 120 degrees C., and a pronounced peak in dielectric constant about 130 degrees C.
FIG. 2 shows the dielectric constants and dissipation factors of two ceramic compositions of this invention containing 0.5 and 2 weight percent of zirconia, as functions of temperature between -50 and +150 degrees C. The dielectric constants range from 1800 to 3500, and the dissipation factors are under 2.7 percent. The sintering temperatures are 1310 and 1320 degrees C., respectively.
Measurements of dielectric constant and dissipation loss were made with an automatic capacitance bridge, Hewlett Packard Model 4276A, Palo Alto, Calif., at 1 kHz and 10 kHz. Microstructural examinations were performed on the fired ceramics using an ISI DS-130 electron microscope. The microstructure of the ceramic material in accordance with the present invention exhibited dense barium titanate crystals of relatively uniform size averaging about 1 micron or less. Zirconium oxide grains are evenly dispersed at the boundaries of the barium titanate grains as a non-liquid second phase.
By using multiple discs of the ceramic material of this invention, one may construct compact high-capacitance capacitors having stable characteristics over a wide temperature range, and low heat dissipation. The ceramic dielectric material according to the present invention thus is suitable for use in microelectronic circuitry with high performance requirements.
This invention has been described in terms of a specific embodiment thereof. It is not to be so limited, and numerous variations and modifications thereof will be apparent to those skilled in the art. It is to be understood that such variations or modification are within the scope of the appended claims, and the invention may be practiced otherwise than as specifically described.
Claims (4)
1. A ceramic dielectric composition having a dielectric constant in the range from 1800 to 3500 in the temperature range from -50 to +150 degrees C., and having a heat dissipation factor, tangent delta, not exceeding 3 percent in said temperature range, consisting essentially of 98 to 99.5 percent by weight of barium titanate and 0.5 to 2.0 percent by weight of zirconium dioxide.
2. The ceramic dielectric composition of claim 1 wherein the barium titanate is of at least 99 percent by weight purity, and the Ba:Ti atomic ratio is 0.99 to 1.01.
3. The ceramic dielectric composition of claim 1 which is made from barium titanate powder having a particle size range from 0.7 to 1.5 microns, and zirconium dioxide powder having a particle size range from 0.02 to 0.3 microns.
4. A ceramic dielectric composition suitable for use in manufacturing capacitors characterized by a dielectric constant of about 2500 to 3500, and tangent delta less than 1 percent, over a temperature range of 25 to 125 degrees C., consisting essentially of barium titanate and 0.5 to 2.0 weight percent of zirconium oxide.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US07/364,416 USH987H (en) | 1989-06-12 | 1989-06-12 | Temperature stable ceramic dielectric compositions |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US07/364,416 USH987H (en) | 1989-06-12 | 1989-06-12 | Temperature stable ceramic dielectric compositions |
Publications (1)
Publication Number | Publication Date |
---|---|
USH987H true USH987H (en) | 1991-11-05 |
Family
ID=23434445
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US07/364,416 Abandoned USH987H (en) | 1989-06-12 | 1989-06-12 | Temperature stable ceramic dielectric compositions |
Country Status (1)
Country | Link |
---|---|
US (1) | USH987H (en) |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0726235A1 (en) * | 1995-02-10 | 1996-08-14 | Tam Ceramics, Inc. | Ceramic dielectric compositions |
EP0731066A1 (en) * | 1995-03-06 | 1996-09-11 | COOKSON GROUP plc | Temperature stable dielectric |
EP0774448A1 (en) * | 1995-11-20 | 1997-05-21 | Tam Ceramics, Inc. | Dielectric stable at high temperature |
US6396680B1 (en) * | 1999-12-10 | 2002-05-28 | Murata Manufacturing Co., Ltd. | Monolithic capacitor and process for producing the capacitor |
US20040127366A1 (en) * | 1996-07-24 | 2004-07-01 | M-I Llc | Additive for increasing the density of an oil-based fluid and fluid comprising such additive |
US20050019248A1 (en) * | 2003-07-21 | 2005-01-27 | Beijing University Of Chemical Technology | High-gravity reactive precipitation process for the preparation of barium titanate powders |
-
1989
- 1989-06-12 US US07/364,416 patent/USH987H/en not_active Abandoned
Non-Patent Citations (2)
Title |
---|
N. M. Molokhia and M. A. Issa, Pramana, vol. 11, [3], pp. 289-293. |
T. R. Armstrong & R. C. Buchanan, "Influence of ZrO2 on the Microstructure of BaTiO3 ", Proceedings of the 45th Annual Meeting of the Electron Microscopy Society of America, '87. |
Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0726235A1 (en) * | 1995-02-10 | 1996-08-14 | Tam Ceramics, Inc. | Ceramic dielectric compositions |
EP0731066A1 (en) * | 1995-03-06 | 1996-09-11 | COOKSON GROUP plc | Temperature stable dielectric |
US5858901A (en) * | 1995-03-06 | 1999-01-12 | Cookson Group Plc | Temperature stable dielectric |
EP0774448A1 (en) * | 1995-11-20 | 1997-05-21 | Tam Ceramics, Inc. | Dielectric stable at high temperature |
US20040127366A1 (en) * | 1996-07-24 | 2004-07-01 | M-I Llc | Additive for increasing the density of an oil-based fluid and fluid comprising such additive |
US7267291B2 (en) * | 1996-07-24 | 2007-09-11 | M-I Llc | Additive for increasing the density of an oil-based fluid and fluid comprising such additive |
US7538074B2 (en) | 1996-07-24 | 2009-05-26 | M-I L.L.C. | Additive for increasing the density of an oil-based fluid and fluid comprising such additive |
US20090275487A1 (en) * | 1996-07-24 | 2009-11-05 | Bradbury Andrew J | Additive for increasing the density of an oil-based fluid and fluid comprising such additive |
US6396680B1 (en) * | 1999-12-10 | 2002-05-28 | Murata Manufacturing Co., Ltd. | Monolithic capacitor and process for producing the capacitor |
US20050019248A1 (en) * | 2003-07-21 | 2005-01-27 | Beijing University Of Chemical Technology | High-gravity reactive precipitation process for the preparation of barium titanate powders |
US8715614B2 (en) * | 2003-07-21 | 2014-05-06 | Beijing University Of Chemical Technology | High-gravity reactive precipitation process for the preparation of barium titanate powders |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
JP3028503B2 (en) | Non-reducing dielectric porcelain composition | |
EP0169636B1 (en) | Low-temperature-fired dielectric ceramic composition with a flat temperature characteristic | |
US4882305A (en) | Dielectric ceramic composition with high dielectric constant and flat TC characteristics | |
US4785375A (en) | Temperature stable dielectric composition at high and low frequencies | |
US6423243B2 (en) | Manganese-zinc base ferrite | |
USH987H (en) | Temperature stable ceramic dielectric compositions | |
US5361187A (en) | Ceramic dielectric compositions and capacitors produced therefrom | |
Park et al. | Effect of Internal Stress on Physical Temperature Characteristics of Cerium‐Doped and Gadolinium‐Doped Barium Titanate Ceramics | |
US4283228A (en) | Low temperature densification of PZT ceramics | |
US5362693A (en) | High temperature fired X7R dielectric ceramic composition submicron particle sized barium titanate | |
JP2974829B2 (en) | Microwave dielectric porcelain composition | |
EP0726235B1 (en) | Ceramic dielectric compositions | |
JP3157051B2 (en) | High dielectric constant ceramic composition | |
JP3179916B2 (en) | Microwave dielectric porcelain composition | |
US5262369A (en) | Dielectric ceramic compositions | |
JPH0249308A (en) | Highly dielectric porcelain compound | |
JPH11130527A (en) | Dielectric ceramic composition and its production | |
JP2861659B2 (en) | Method for producing dielectric porcelain composition | |
JP3000821B2 (en) | Manufacturing method of ceramic capacitor | |
JP2694209B2 (en) | High dielectric constant porcelain composition | |
KR0150007B1 (en) | Dielectric ceramic composition | |
KR0157326B1 (en) | Ceramic component for condenser | |
JPS6199210A (en) | Ceramic dielectric composition | |
JP3469910B2 (en) | Dielectric porcelain composition | |
KR900002529B1 (en) | Eielectric ceramic composition |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
AS | Assignment |
Owner name: UNITED STATES OF AMERICA, THE, AS REPRESENTED BY T Free format text: LICENSE;ASSIGNORS:BUCHANAN, RELVA C.;MAURICE, ALENA K.;REEL/FRAME:005133/0518 Effective date: 19890526 |
|
STCF | Information on status: patent grant |
Free format text: PATENTED CASE |