USH1111H - Mold release technique for solid propellant casting tooling - Google Patents
Mold release technique for solid propellant casting tooling Download PDFInfo
- Publication number
- USH1111H USH1111H US07/678,386 US67838691A USH1111H US H1111 H USH1111 H US H1111H US 67838691 A US67838691 A US 67838691A US H1111 H USH1111 H US H1111H
- Authority
- US
- United States
- Prior art keywords
- tooling
- mold release
- polyvinyl butyral
- solid propellant
- rods
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 239000004449 solid propellant Substances 0.000 title claims abstract description 22
- 238000005266 casting Methods 0.000 title claims abstract description 17
- 238000000034 method Methods 0.000 title description 5
- 229920002037 poly(vinyl butyral) polymer Polymers 0.000 claims abstract description 36
- 229920000642 polymer Polymers 0.000 claims abstract description 8
- 229920001577 copolymer Polymers 0.000 claims abstract description 7
- 239000011521 glass Substances 0.000 claims description 12
- -1 polytetrafluoroethylene Polymers 0.000 claims description 6
- 229920001343 polytetrafluoroethylene Polymers 0.000 claims description 5
- 239000004810 polytetrafluoroethylene Substances 0.000 claims description 5
- 239000006229 carbon black Substances 0.000 claims description 4
- 239000000945 filler Substances 0.000 claims description 4
- NBVXSUQYWXRMNV-UHFFFAOYSA-N fluoromethane Chemical compound FC NBVXSUQYWXRMNV-UHFFFAOYSA-N 0.000 description 26
- 239000003380 propellant Substances 0.000 description 22
- 239000011248 coating agent Substances 0.000 description 12
- 238000000576 coating method Methods 0.000 description 12
- 229920005989 resin Polymers 0.000 description 11
- 239000011347 resin Substances 0.000 description 11
- 239000003795 chemical substances by application Substances 0.000 description 9
- 229920006362 Teflon® Polymers 0.000 description 8
- 239000004809 Teflon Substances 0.000 description 7
- 229920002121 Hydroxyl-terminated polybutadiene Polymers 0.000 description 6
- 239000000203 mixture Substances 0.000 description 6
- 239000007787 solid Substances 0.000 description 6
- 239000002131 composite material Substances 0.000 description 5
- 230000006872 improvement Effects 0.000 description 5
- 239000006082 mold release agent Substances 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 3
- 229920002689 polyvinyl acetate Polymers 0.000 description 3
- ZTQSAGDEMFDKMZ-UHFFFAOYSA-N Butyraldehyde Chemical compound CCCC=O ZTQSAGDEMFDKMZ-UHFFFAOYSA-N 0.000 description 2
- 239000004372 Polyvinyl alcohol Substances 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 229920000307 polymer substrate Polymers 0.000 description 2
- 239000011118 polyvinyl acetate Substances 0.000 description 2
- 229920002451 polyvinyl alcohol Polymers 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- UOCLXMDMGBRAIB-UHFFFAOYSA-N 1,1,1-trichloroethane Chemical compound CC(Cl)(Cl)Cl UOCLXMDMGBRAIB-UHFFFAOYSA-N 0.000 description 1
- CBECDWUDYQOTSW-UHFFFAOYSA-N 2-ethylbut-3-enal Chemical compound CCC(C=C)C=O CBECDWUDYQOTSW-UHFFFAOYSA-N 0.000 description 1
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 1
- IMROMDMJAWUWLK-UHFFFAOYSA-N Ethenol Chemical compound OC=C IMROMDMJAWUWLK-UHFFFAOYSA-N 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 125000002947 alkylene group Chemical group 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 239000011213 glass-filled polymer Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000013508 migration Methods 0.000 description 1
- 230000005012 migration Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- JTHNLKXLWOXOQK-UHFFFAOYSA-N n-propyl vinyl ketone Natural products CCCC(=O)C=C JTHNLKXLWOXOQK-UHFFFAOYSA-N 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 239000005373 porous glass Substances 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 230000001373 regressive effect Effects 0.000 description 1
- 239000007779 soft material Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- 238000009864 tensile test Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- TXEYQDLBPFQVAA-UHFFFAOYSA-N tetrafluoromethane Chemical compound FC(F)(F)F TXEYQDLBPFQVAA-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C33/00—Moulds or cores; Details thereof or accessories therefor
- B29C33/56—Coatings, e.g. enameled or galvanised; Releasing, lubricating or separating agents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C33/00—Moulds or cores; Details thereof or accessories therefor
- B29C33/0033—Moulds or cores; Details thereof or accessories therefor constructed for making articles provided with holes
Definitions
- This invention relates to tooling which is employed in the casting of solid rocket propellants.
- a solid propellant rocket generally employs a rocket motor case, insulation, a liner composition, and a solid propellant grain in the order listed as viewed from the outer motor case to the solid propellant grain contained therein.
- the functions of each of the components of a solid propellant rocket motor are well defined in the art.
- the solid propellant grain may be processed by extrusion or casting techniques.
- the majority of modern composite propellants for rocket motors are cast directly into the case as a cross-linkable mixture and cured in place.
- the thrust-time characteristic of a solid propellant rocket can be controlled by the geometric shape of the grain.
- Neutral burning grains maintain a constant surface during burning and produce a constant thrust.
- Progressive burning grains increase in surface during burning and produce an increasing thrust with time.
- Regressive burning grains decrease in surface during burning and produce a decreasing thrust with time.
- the geometric shape of a grain is generally understood to be the shape of the internal perforation or perforations.
- Internally perforated, outwardly burning grains are superior to end burning or external burning grains because the wall area of the motor case is protected from the hot gas generated by combustion.
- the perforation in a cast solid propellant grain is produced by casting the cross-linkable mixture around shaped casting tooling, curing the mixture and withdrawing the tooling from the cured solid propellant.
- Glass-filled polytetrafluoroethylene casting tooling is used extensively throughout the solid propellant industry to mold or form the solid propellant grain of rocket motors. From both the safety and design standpoints, it is an ideal material of construction. It is a relatively soft material with a low compressive strength, yet is dimensionally stable. Unfortunately, the mold release properties of this material are reduced as glass filler is added. The mold release properties also degrade with repeated use, because mobile propellant species migrate into the porous glass-filled polymer substrate.
- improved solid propellant casting tooling consisting essentially of a shaped, filled polymer or copolymer article having at least one outer layer of cured polyvinyl butyral.
- the improved solid propellant casting tooling of this invention consists essentially of a shaped, filled polymer or copolymer article having an outer layer of cured polyvinyl butyral.
- this tooling is used extensively throughout the solid propellant industry to mold or form the solid propellant grain of rocket motors.
- the polymer is commonly a fluorinated alkylene polymer or copolymer, such as polytetrafluoroethylene (PTFE), although other polymeric materials, such as polyethylene, polypropylene, polyvinyl chloride and the like, which are rendered porous by the addition of filler materials, may also be used.
- the filler may be glass fibers, carbon black, synthetic fibers and the like, including mixtures thereof. The fabrication of such tooling is not a part of the present invention.
- Polyvinyl butyral resins may be prepared from vinyl acetate according to the following steps: (a) polymerization of vinyl acetate monomer into polyvinyl acetate; (b) partial hydrolysis of polyvinyl acetate to polyvinyl alcohol; (c) reaction of polyvinyl alcohol with n-butyraldehyde to produce polyvinyl butyral/acetate resin.
- Polyvinyl butyral resins are commercially available from several commercial sources, such as, Monsanto Chemical Co., Union Carbide Co., etc.
- At least one, preferably at least 3, layers of polyvinyl butyral resin are applied to the outer surface of the casting tooling.
- the resin can be applied using any conventional technique, such as dipping, spraying, brushing, etc. Sufficient time should be allowed between each layer for the carrier solvent to substantially completely evaporate.
- the resin coating is cured by heating to about 100° to 140° F. for about 8 to 48 hours. Previously used tooling should be lightly abraded prior to application of the resin.
- the resin coating and/or the filled polymer or copolymer tooling can be rendered conductive by incorporating therein a conducting ingredient, such as carbon black.
- the polyvinyl butyral coating lacks mold release properties. Accordingly, prior to using the improved tooling of this invention for casting a propellant grain, a conventional mold release agent is applied to the outer surface.
- Mold release rods were 1-inch diameter, 5-inch long rods of 25% glass-filled Teflon®.
- Four coats of polyvinyl butyral (Butvar B-98, Monsanto Chemical Co.) were brushed on the rods with one hour between coats to allow the solvent to evaporate.
- the thus-coated rods were heated at 120° F for 24 hours to cure the resin coat.
- a top coat of a conventional fluorocarbon dispersion (Miller-Stephenson Chemical Co., MS-122) was applied to the resin coated rods.
- the mold release rods were placed in cups and deaerated propellant was placed in the cups around the rods.
- the propellant was cured and the rods were removed from the cured propellant using an Instron tensile testing machine.
- the mold release rods were cast into an 88% solids HTPB/Al/AP composite propellant.
- the propellant was cured for 15 days at 120° F.
- Table I A summary of the mold release properties is presented in Table I, below:
- the mold release rods were cast into an 88.1% solids HTPB/AP composite propellant.
- the propellant was cured for 10 days at 135° F.
- Table II A summary of the mold release properties is presented in Table II, below:
- the mold release rods were cast into a 75% solids NEPE/Al/HMX/AP crosslinked double base propellant.
- the propellant was cured for 5 days at 120° F.
- Table III A summary of the mold release properties is presented in Table III, below:
- the mold release rods were coated with 2 or 4 coats of polyvinyl butyral, and 1 or 2 coats of a fluorocarbon mold release agent and cast into an 88% solids HTPB/Al/AP composite propellant.
- the propellant was cured for 15 days at 120° F.
- Table IV A summary of the mold release properties is presented in Table IV, below:
- the mold release rods were coated with two coats of polyvinyl butyral containing 7% carbon. This coating had a measured surface resistivity of 1.0 ⁇ 10 5 ohms.
- One coat of fluorocarbon mold release agent was applied and the rods were cast into a 88% solids HTPB/Al/AP composite propellant. The propellant was cured for 15 days at 120° F.
- Table VI A summary of the mold release properties is presented in Table VI, below:
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
Tooling for solid propellant casting consisting essentially of a shaped, filled polymer or copolymer article having an outer layer of cured polyvinyl butyral. The casting tooling is used extensively throughout the solid propellant industry to mold or form the solid propellant grain of rocket motors. The cured polyvinyl butyral layer provides improved mold release properties to the tooling.
Description
The invention described herein may be manufactured and used by or for the Government of the United States for all governmental purposes without the payment of any royalty.
This invention relates to tooling which is employed in the casting of solid rocket propellants.
A solid propellant rocket generally employs a rocket motor case, insulation, a liner composition, and a solid propellant grain in the order listed as viewed from the outer motor case to the solid propellant grain contained therein. The functions of each of the components of a solid propellant rocket motor are well defined in the art.
The solid propellant grain may be processed by extrusion or casting techniques. The majority of modern composite propellants for rocket motors are cast directly into the case as a cross-linkable mixture and cured in place.
The thrust-time characteristic of a solid propellant rocket can be controlled by the geometric shape of the grain. Neutral burning grains maintain a constant surface during burning and produce a constant thrust. Progressive burning grains increase in surface during burning and produce an increasing thrust with time. Regressive burning grains decrease in surface during burning and produce a decreasing thrust with time.
The geometric shape of a grain is generally understood to be the shape of the internal perforation or perforations. Internally perforated, outwardly burning grains are superior to end burning or external burning grains because the wall area of the motor case is protected from the hot gas generated by combustion.
The perforation in a cast solid propellant grain is produced by casting the cross-linkable mixture around shaped casting tooling, curing the mixture and withdrawing the tooling from the cured solid propellant. Glass-filled polytetrafluoroethylene casting tooling is used extensively throughout the solid propellant industry to mold or form the solid propellant grain of rocket motors. From both the safety and design standpoints, it is an ideal material of construction. It is a relatively soft material with a low compressive strength, yet is dimensionally stable. Unfortunately, the mold release properties of this material are reduced as glass filler is added. The mold release properties also degrade with repeated use, because mobile propellant species migrate into the porous glass-filled polymer substrate. Conventional mold release agents are ineffective with this tooling since they are not impervious and allow species migration into the glass-filled polymer substrate. Conventional cleaning methods are also ineffective since they do not remove subsurface contamination. Thus, repeated usage of glass-filled polytetrafluoroethylene casting tooling results in removal difficulties and damage to the propellant grain in the form of surface tears.
Accordingly, it is an object of this invention to provide a method for modifying solid propellant casting tooling to provide improved mold release.
It is another object of this invention to provide improved solid propellant casting tooling.
Other objects, aspects and advantages of the present invention will become apparent to those skilled in the art from a reading of the following detailed description of the invention.
In accordance with the present invention, there is provided improved solid propellant casting tooling consisting essentially of a shaped, filled polymer or copolymer article having at least one outer layer of cured polyvinyl butyral.
There is also provided a method for modifying solid propellant casting tooling consisting essentially of a shaped, filled polymer or copolymer article to provide improved mold release, which consists essentially of applying at least one outer coating of polyvinyl butyral to the shaped article and curing the same.
The improved solid propellant casting tooling of this invention consists essentially of a shaped, filled polymer or copolymer article having an outer layer of cured polyvinyl butyral. As mentioned previously, this tooling is used extensively throughout the solid propellant industry to mold or form the solid propellant grain of rocket motors. The polymer is commonly a fluorinated alkylene polymer or copolymer, such as polytetrafluoroethylene (PTFE), although other polymeric materials, such as polyethylene, polypropylene, polyvinyl chloride and the like, which are rendered porous by the addition of filler materials, may also be used. The filler may be glass fibers, carbon black, synthetic fibers and the like, including mixtures thereof. The fabrication of such tooling is not a part of the present invention.
Polyvinyl butyral resins may be prepared from vinyl acetate according to the following steps: (a) polymerization of vinyl acetate monomer into polyvinyl acetate; (b) partial hydrolysis of polyvinyl acetate to polyvinyl alcohol; (c) reaction of polyvinyl alcohol with n-butyraldehyde to produce polyvinyl butyral/acetate resin. Polyvinyl butyral resins are commercially available from several commercial sources, such as, Monsanto Chemical Co., Union Carbide Co., etc. Three such resins available under the tradename Butvar (Monsanto Chemical Co.) have the compositions (designation/vinyl alcohol content (wt %)/vinyl acetate content (wt%)/vinyl butyral content (wt %)/approximate molecular wt): B-72A/19/1.0/80/3500; B-76/11/1.0/88/750; B-98/19/1.0/80/500.
At least one, preferably at least 3, layers of polyvinyl butyral resin are applied to the outer surface of the casting tooling. The resin can be applied using any conventional technique, such as dipping, spraying, brushing, etc. Sufficient time should be allowed between each layer for the carrier solvent to substantially completely evaporate. The resin coating is cured by heating to about 100° to 140° F. for about 8 to 48 hours. Previously used tooling should be lightly abraded prior to application of the resin.
For use with electrostatic-sensitive propellants, the resin coating and/or the filled polymer or copolymer tooling can be rendered conductive by incorporating therein a conducting ingredient, such as carbon black.
The polyvinyl butyral coating lacks mold release properties. Accordingly, prior to using the improved tooling of this invention for casting a propellant grain, a conventional mold release agent is applied to the outer surface.
The following Examples illustrate the invention. Mold release rods were 1-inch diameter, 5-inch long rods of 25% glass-filled Teflon®. Four coats of polyvinyl butyral (Butvar B-98, Monsanto Chemical Co.) were brushed on the rods with one hour between coats to allow the solvent to evaporate. The thus-coated rods were heated at 120° F for 24 hours to cure the resin coat. A top coat of a conventional fluorocarbon dispersion (Miller-Stephenson Chemical Co., MS-122) was applied to the resin coated rods.
In the tests which follow, glass-filled Teflon rods, without the polyvinyl butyral coating, and with and without the fluorocarbon dispersion coating, were used for comparison.
The mold release rods were placed in cups and deaerated propellant was placed in the cups around the rods. The propellant was cured and the rods were removed from the cured propellant using an Instron tensile testing machine.
The mold release rods were cast into an 88% solids HTPB/Al/AP composite propellant. The propellant was cured for 15 days at 120° F. A summary of the mold release properties is presented in Table I, below:
TABLE I ______________________________________ Shear Stress (psi) Set Coating(s) n* Mean Std. Dev. ______________________________________ 1 None 4 32.8 1.3 2 1 fluorocarbon 4 36.5 2.9 3 4 polyvinyl butyral 12 23.5 0.9 1 fluorocarbon ______________________________________ *number of samples in set.
Examination of the above data reveals that the uncoated glass-filled Teflon rods in Set 1 released with an average shear stress of 32.8 psi. The addition of one coat of fluorocarbon release agent (set 2) was ineffective, with an average release shear stress of 36.5 psi. In contrast, the rods coated with 4 coats of polyvinyl butyral and one coat of fluorocarbon release agent (set 3) had an average shear stress of 23.5 psi, an improvement of about 28% in mold release properties over the uncoated glass-filled Teflon rods.
The mold release rods were cast into an 88.1% solids HTPB/AP composite propellant. The propellant was cured for 10 days at 135° F. A summary of the mold release properties is presented in Table II, below:
TABLE II ______________________________________ Shear Stress (psi) Set Coating(s) n Mean Std. Dev. ______________________________________ 4 None 4 25.8 1.5 5 1 fluorocarbon 4 26.9 1.1 6 4 polyvinyl butyral 12 18.5 1.9 1 fluorocarbon ______________________________________
Examination of the above data reveals that the rods coated with 4 coats of polyvinyl butyral and one coat of fluorocarbon release agent (set 6) had an average shear stress of 18.5 psi, an improvement of about 28% in mold release properties over the uncoated glass-filled Teflon rods (set 4).
The mold release rods were cast into a 75% solids NEPE/Al/HMX/AP crosslinked double base propellant. The propellant was cured for 5 days at 120° F. A summary of the mold release properties is presented in Table III, below:
TABLE III ______________________________________ Shear Stress (psi) Set Coating(s) n Mean Std. Dev. ______________________________________ 7 None 4 46.5 4.8 8 1 fluorocarbon 4 34.0 2.0 9 4 polyvinyl butyral 12 23.2 1.9 1 fluorocarbon ______________________________________
Examination of the above data reveals that the rods coated with 4 coats of polyvinyl butyral and one coat of fluorocarbon release agent (set 9) had an average shear stress of 23.2 psi, an improvement of about 50% in mold release properties over the uncoated glass-filled Teflon rods (set 7).
The mold release rods were coated with 2 or 4 coats of polyvinyl butyral, and 1 or 2 coats of a fluorocarbon mold release agent and cast into an 88% solids HTPB/Al/AP composite propellant. The propellant was cured for 15 days at 120° F. A summary of the mold release properties is presented in Table IV, below:
TABLE IV ______________________________________ Shear Stress (psi) Set Coating(s) n Mean Std. Dev. ______________________________________ 10 None 3 38.2 2.7 11 1 fluorocarbon 3 34.7 2.4 12 2 fluorocarbon 3 30.4 2.6 13 2 polyvinyl butyral 9 26.1 0.8 1 fluorocarbon 14 2 polyvinyl butyral 3 23.5 0.3 2 fluorocarbon 15 4 polyvinyl butyral 3 24.2 0.9 1 fluorocarbon 16 4 polyvinyl butyral 9 23.3 0.8 2 fluorocarbon ______________________________________
Examination of the above data reveals that the rods coated with 1 or 2 coats of fluorocarbon release agent (sets 11 and 12, respectively) reduced mold release requirements by about 10 and 20%, respectively, over the uncoated glass-filled Teflon rods (set 10). The addition of 2 coats of polyvinyl butyral and one coat of fluorocarbon release agent (set 13) provided an improvement of about 30% as compared to the uncoated rods (set 10). The addition of 2 coats of polyvinyl butyral and 2 coats of fluorocarbon release agent (set 14) or 4 coats of polyvinyl butyral and 1 or 2 coats of fluorocarbon release agent (sets 15 and 16, respectively), reduced the mold release requirements by about 40%.
The polyvinyl butyral-coated rods from examples I, II and III (sets 3, 6 and 9) were cleaned of residual propellant using methyl chloroform. The polyvinyl butyral was undisturbed with this cleaning. The fluorocarbon mold release agent was freshly applied. The refurbished rods were cast into the same propellants, cured and the rods removed. A summary of the mold release properties is presented in Table V, below:
TABLE V ______________________________________ Shear Stress (psi) Set Propellant 1st use 2nd use 3d use ______________________________________ 3A HTPB/Al/AP 23.5 25.9 26.3 6A HTPB/AP 18.5 20.0 16.1 9A NEPE/Al/HMX/AP 23.2 22.4 17.8 ______________________________________
Examination of the above data reveals that the refurbished rods retain their improved mold release properties through 3 complete cycles.
The mold release rods were coated with two coats of polyvinyl butyral containing 7% carbon. This coating had a measured surface resistivity of 1.0 ×105 ohms. One coat of fluorocarbon mold release agent was applied and the rods were cast into a 88% solids HTPB/Al/AP composite propellant. The propellant was cured for 15 days at 120° F. A summary of the mold release properties is presented in Table VI, below:
TABLE VI ______________________________________ Shear Stress (psi) Set Coating(s) n Mean Std. Dev. ______________________________________ 17 None 3 38.2 2.7 18 2 polyvinyl butyral** 3 21.9 5.3 1 fluorocarbon ______________________________________ **with 7% carbon.
Examination of the above data reveals that the rods coated with 2 coats of polyvinyl butyral with 7% carbon and one coat of fluorocarbon release agent (set 18) had an average shear stress of 21.9 psi, an improvement of about 43% in mold release properties over the uncoated glass-filled Teflon rods.
Various modifications may be made to the invention as described without departing from the spirit of the invention or the scope of the appended claims.
Claims (5)
1. Tooling for solid propellant casting consisting essentially of a shaped, filled polymer or copolymer article having at least one outer layer of cured polyvinyl butyral.
2. The tooling of claim 1 wherein said shaped, filled article is polytetrafluoroethylene.
3. The tooling of claim 2 wherein said shaped, filled article contains about 25% glass filler.
4. The tooling of claim 2 wherein said polyvinyl butyral layer contains carbon black.
5. The tooling of claim 4 wherein said polyvinyl butyral layer contains about 7% carbon black.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US07/678,386 USH1111H (en) | 1991-04-01 | 1991-04-01 | Mold release technique for solid propellant casting tooling |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US07/678,386 USH1111H (en) | 1991-04-01 | 1991-04-01 | Mold release technique for solid propellant casting tooling |
Publications (1)
Publication Number | Publication Date |
---|---|
USH1111H true USH1111H (en) | 1992-11-03 |
Family
ID=24722565
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US07/678,386 Abandoned USH1111H (en) | 1991-04-01 | 1991-04-01 | Mold release technique for solid propellant casting tooling |
Country Status (1)
Country | Link |
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US (1) | USH1111H (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20020190426A1 (en) * | 2001-02-09 | 2002-12-19 | Seidner Nathan M. | Static dissipative mold release agent and use in casting and molding processes |
US6783615B1 (en) * | 2002-01-29 | 2004-08-31 | The United States Of America As Represented By The Secretary Of The Army | Insensitive explosives for high speed loading applications |
CN116120137A (en) * | 2022-12-27 | 2023-05-16 | 上海航天化工应用研究所 | Composite solid propellant based on core-shell aluminum powder and preparation method thereof |
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US3870578A (en) | 1962-07-24 | 1975-03-11 | Us Army | Polyurethane propellant |
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US4009231A (en) | 1975-03-20 | 1977-02-22 | The United States Of America As Represented By The Secretary Of The Navy | Powder barrier bonding technique |
US4084781A (en) | 1976-08-05 | 1978-04-18 | The United States Of America As Represented By The Secretary Of The Navy | Fabrication of ablator liners in combustors |
US4099376A (en) | 1955-06-29 | 1978-07-11 | The B.F. Goodrich Company | Gas generator and solid propellant with a silicon-oxygen compound as a burning rate modifier, and method for making the same |
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US4284592A (en) | 1975-04-09 | 1981-08-18 | Imperial Metal Industries (Kynoch) Limited | Combustion inhibitors |
US4429634A (en) | 1977-01-06 | 1984-02-07 | Thiokol Corporation | Adhesive liner for case bonded solid propellant |
US4601862A (en) | 1984-02-10 | 1986-07-22 | Morton Thiokol, Inc. | Delayed quick cure rocket motor liner |
US4744299A (en) | 1983-04-01 | 1988-05-17 | The United States Of America As Represented By The Secretary Of The Army | Impermeable liner-barrier for propellants containing a high content of carborane burning rate accelerator |
US4803019A (en) | 1984-02-10 | 1989-02-07 | Morton Thiokol, Inc. | Process for forming a liner and cast propellant charge in a rocket motor casing |
-
1991
- 1991-04-01 US US07/678,386 patent/USH1111H/en not_active Abandoned
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US4099376A (en) | 1955-06-29 | 1978-07-11 | The B.F. Goodrich Company | Gas generator and solid propellant with a silicon-oxygen compound as a burning rate modifier, and method for making the same |
US3870578A (en) | 1962-07-24 | 1975-03-11 | Us Army | Polyurethane propellant |
US3466204A (en) | 1965-07-23 | 1969-09-09 | Ici Ltd | Process for the preparation of an explosive composition coated with polytetrafluoroethylene |
US4004523A (en) | 1965-10-27 | 1977-01-25 | Clifford David V | Solid propellant charges |
US4197800A (en) | 1970-09-04 | 1980-04-15 | Hercules Incorporated | Single chamber rap having centerport inhibitor |
US3761047A (en) | 1971-08-09 | 1973-09-25 | Gould Inc | Mold coating |
US4009231A (en) | 1975-03-20 | 1977-02-22 | The United States Of America As Represented By The Secretary Of The Navy | Powder barrier bonding technique |
US4284592A (en) | 1975-04-09 | 1981-08-18 | Imperial Metal Industries (Kynoch) Limited | Combustion inhibitors |
US4084781A (en) | 1976-08-05 | 1978-04-18 | The United States Of America As Represented By The Secretary Of The Navy | Fabrication of ablator liners in combustors |
US4429634A (en) | 1977-01-06 | 1984-02-07 | Thiokol Corporation | Adhesive liner for case bonded solid propellant |
US4744299A (en) | 1983-04-01 | 1988-05-17 | The United States Of America As Represented By The Secretary Of The Army | Impermeable liner-barrier for propellants containing a high content of carborane burning rate accelerator |
US4601862A (en) | 1984-02-10 | 1986-07-22 | Morton Thiokol, Inc. | Delayed quick cure rocket motor liner |
US4803019A (en) | 1984-02-10 | 1989-02-07 | Morton Thiokol, Inc. | Process for forming a liner and cast propellant charge in a rocket motor casing |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20020190426A1 (en) * | 2001-02-09 | 2002-12-19 | Seidner Nathan M. | Static dissipative mold release agent and use in casting and molding processes |
US6783615B1 (en) * | 2002-01-29 | 2004-08-31 | The United States Of America As Represented By The Secretary Of The Army | Insensitive explosives for high speed loading applications |
CN116120137A (en) * | 2022-12-27 | 2023-05-16 | 上海航天化工应用研究所 | Composite solid propellant based on core-shell aluminum powder and preparation method thereof |
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