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US6128167A - Spin-valve magnetoresistive element - Google Patents

Spin-valve magnetoresistive element Download PDF

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US6128167A
US6128167A US09/081,955 US8195598A US6128167A US 6128167 A US6128167 A US 6128167A US 8195598 A US8195598 A US 8195598A US 6128167 A US6128167 A US 6128167A
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magnetic layer
magnetic
pinned
free
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US09/081,955
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Masamichi Saito
Toshinori Watanabe
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Alps Alpine Co Ltd
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Alps Electric Co Ltd
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Priority to US09/376,937 priority Critical patent/US6122151A/en
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R33/00Arrangements or instruments for measuring magnetic variables
    • G01R33/02Measuring direction or magnitude of magnetic fields or magnetic flux
    • G01R33/06Measuring direction or magnitude of magnetic fields or magnetic flux using galvano-magnetic devices
    • G01R33/09Magnetoresistive devices
    • G01R33/093Magnetoresistive devices using multilayer structures, e.g. giant magnetoresistance sensors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B82NANOTECHNOLOGY
    • B82YSPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
    • B82Y10/00Nanotechnology for information processing, storage or transmission, e.g. quantum computing or single electron logic
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B82NANOTECHNOLOGY
    • B82YSPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
    • B82Y25/00Nanomagnetism, e.g. magnetoimpedance, anisotropic magnetoresistance, giant magnetoresistance or tunneling magnetoresistance
    • GPHYSICS
    • G11INFORMATION STORAGE
    • G11BINFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
    • G11B5/00Recording by magnetisation or demagnetisation of a record carrier; Reproducing by magnetic means; Record carriers therefor
    • G11B5/127Structure or manufacture of heads, e.g. inductive
    • G11B5/33Structure or manufacture of flux-sensitive heads, i.e. for reproduction only; Combination of such heads with means for recording or erasing only
    • G11B5/39Structure or manufacture of flux-sensitive heads, i.e. for reproduction only; Combination of such heads with means for recording or erasing only using magneto-resistive devices or effects
    • G11B5/3903Structure or manufacture of flux-sensitive heads, i.e. for reproduction only; Combination of such heads with means for recording or erasing only using magneto-resistive devices or effects using magnetic thin film layers or their effects, the films being part of integrated structures
    • G11B5/399Structure or manufacture of flux-sensitive heads, i.e. for reproduction only; Combination of such heads with means for recording or erasing only using magneto-resistive devices or effects using magnetic thin film layers or their effects, the films being part of integrated structures with intrinsic biasing, e.g. provided by equipotential strips
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F10/00Thin magnetic films, e.g. of one-domain structure
    • H01F10/32Spin-exchange-coupled multilayers, e.g. nanostructured superlattices
    • H01F10/324Exchange coupling of magnetic film pairs via a very thin non-magnetic spacer, e.g. by exchange with conduction electrons of the spacer
    • H01F10/3268Exchange coupling of magnetic film pairs via a very thin non-magnetic spacer, e.g. by exchange with conduction electrons of the spacer the exchange coupling being asymmetric, e.g. by use of additional pinning, by using antiferromagnetic or ferromagnetic coupling interface, i.e. so-called spin-valve [SV] structure, e.g. NiFe/Cu/NiFe/FeMn
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10NELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10N50/00Galvanomagnetic devices
    • H10N50/10Magnetoresistive devices
    • GPHYSICS
    • G11INFORMATION STORAGE
    • G11BINFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
    • G11B5/00Recording by magnetisation or demagnetisation of a record carrier; Reproducing by magnetic means; Record carriers therefor
    • G11B5/127Structure or manufacture of heads, e.g. inductive
    • G11B5/33Structure or manufacture of flux-sensitive heads, i.e. for reproduction only; Combination of such heads with means for recording or erasing only
    • G11B5/39Structure or manufacture of flux-sensitive heads, i.e. for reproduction only; Combination of such heads with means for recording or erasing only using magneto-resistive devices or effects
    • G11B2005/3996Structure or manufacture of flux-sensitive heads, i.e. for reproduction only; Combination of such heads with means for recording or erasing only using magneto-resistive devices or effects large or giant magnetoresistive effects [GMR], e.g. as generated in spin-valve [SV] devices
    • GPHYSICS
    • G11INFORMATION STORAGE
    • G11BINFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
    • G11B2220/00Record carriers by type
    • G11B2220/20Disc-shaped record carriers
    • G11B2220/25Disc-shaped record carriers characterised in that the disc is based on a specific recording technology
    • G11B2220/2508Magnetic discs
    • G11B2220/2516Hard disks
    • GPHYSICS
    • G11INFORMATION STORAGE
    • G11BINFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
    • G11B5/00Recording by magnetisation or demagnetisation of a record carrier; Reproducing by magnetic means; Record carriers therefor
    • G11B5/127Structure or manufacture of heads, e.g. inductive
    • G11B5/33Structure or manufacture of flux-sensitive heads, i.e. for reproduction only; Combination of such heads with means for recording or erasing only
    • G11B5/39Structure or manufacture of flux-sensitive heads, i.e. for reproduction only; Combination of such heads with means for recording or erasing only using magneto-resistive devices or effects
    • G11B5/3903Structure or manufacture of flux-sensitive heads, i.e. for reproduction only; Combination of such heads with means for recording or erasing only using magneto-resistive devices or effects using magnetic thin film layers or their effects, the films being part of integrated structures
    • GPHYSICS
    • G11INFORMATION STORAGE
    • G11BINFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
    • G11B5/00Recording by magnetisation or demagnetisation of a record carrier; Reproducing by magnetic means; Record carriers therefor
    • G11B5/48Disposition or mounting of heads or head supports relative to record carriers ; arrangements of heads, e.g. for scanning the record carrier to increase the relative speed
    • G11B5/58Disposition or mounting of heads or head supports relative to record carriers ; arrangements of heads, e.g. for scanning the record carrier to increase the relative speed with provision for moving the head for the purpose of maintaining alignment of the head relative to the record carrier during transducing operation, e.g. to compensate for surface irregularities of the latter or for track following
    • G11B5/596Disposition or mounting of heads or head supports relative to record carriers ; arrangements of heads, e.g. for scanning the record carrier to increase the relative speed with provision for moving the head for the purpose of maintaining alignment of the head relative to the record carrier during transducing operation, e.g. to compensate for surface irregularities of the latter or for track following for track following on disks
    • G11B5/59683Disposition or mounting of heads or head supports relative to record carriers ; arrangements of heads, e.g. for scanning the record carrier to increase the relative speed with provision for moving the head for the purpose of maintaining alignment of the head relative to the record carrier during transducing operation, e.g. to compensate for surface irregularities of the latter or for track following for track following on disks for magnetoresistive heads

Definitions

  • the present invention relates to a spin-valve magnetoresistive element in which electrical resistance changes in response to the relationship between the magnetic direction of a pinned magnetic layer and the magnetic direction of a free magnetic layer which is influenced by an external magnetic field, and more particularly relates to a spin-valve magnetoresistive element in which the magnetizations of a pinned magnetic layer and a free magnetic layer are properly put into single magnetic domain states so that Barkhausen noise is reduced and satisfactory micro-track-asymmetry can be obtained.
  • FIG. 4 is a sectional view which shows the conventional structure of a spin-valve magnetoresistive element (spin-valve magnetoresistive head) which detects a recording magnetic field from a recording medium such as a hard disk.
  • spin-valve magnetoresistive head spin-valve magnetoresistive head
  • This spin-valve magnetoresistive element includes an antiferromagnetic layer 1, a pinned magnetic layer 2, a non-magnetic electrically conductive layer 3, and a free magnetic layer 4 deposited in that order, and hard bias layers 5 and 5 formed on both sides thereof.
  • an iron--manganese (Fe--Mn) alloy film or a nickel--manganese (Ni--Mn) alloy film is used for the antiferromagnetic layer 1
  • an iron-nickel (Fe--Ni) alloy film is used for the pinned magnetic layer 2 and the free magnetic layer 4
  • a copper (Cu) film is used for the non-magnetic electrically conductive layer 3
  • a cobalt--platinum (Co--Pt) alloy film or the like is used for the hard bias layers 5 and 5.
  • an underlying layer 6 and a protective layer 7 are composed of a non-magnetic material, for example, tantalum (Ta).
  • the antiferromagnetic layer 1 and the pinned magnetic layer 2 are formed in contact with each other, the pinned magnetic layer 2 is put into a single magnetic domain state in the Y direction by an exchange anisotropic magnetic field caused by exchange coupling at the interface between the pinned magnetic layer 2 and the antiferromagnetic layer 1, and the magnetic direction is pinned in the Y direction.
  • the exchange anisotropic magnetic field occurs at the interface between the antiferromagnetic layer 1 and the pinned magnetic layer 2 by annealing (heat treatment) while applying the magnetic field in the Y direction.
  • the magnetic direction of the free magnetic layer 4 is aligned in the X direction under the influence of the hard bias layers 5 and 5 which are magnetized in the X direction.
  • a method for fabricating the spin-valve magnetoresistive element shown in FIG. 4 includes the steps of depositing six layers from the underlying layer 6 to the protective layer 7, scraping the sides of the six layers so as to have inclined edges in the etching process, for example, by ion-milling, and then, depositing hard bias layers 5 and 5 on opposite sides of the six layers.
  • a stationary electric current (sensing current) is applied from electrically conductive layers 8 and 8 formed on the hard bias layers 5 and 5 into the pinned magnetic layer 2, the non-magnetic electrically conductive layer 3, and the free magnetic layer 4.
  • the driving direction of a recording medium such as a hard disk is in the Z direction, and if a magnetic field leaked from the recording medium is applied in the Y direction, the magnetization of the free magnetic layer 4 changes from the X direction to the Y. Because of the relationship between the change in the magnetic direction in the free magnetic layer 4 and the pinned magnetic direction of the pinned magnetic layer 2, the electrical resistance changes, and the magnetic field leaked from the recording medium can be detected by the voltage change based on the change in the electrical resistance.
  • the magnetization of the pinned magnetic layer 2 is pinned in the Y direction (shown in the drawing)
  • the hard bias layers 5 and 5 magnetized in the X direction are provided on both sides of the pinned magnetic layer 2. Therefore, the magnetization of, in particular, both ends of the pinned magnetic layer 2 is influenced by the bias magnetic field from the hard bias layers 5 and 5, and is not pinned in the Y direction (shown in the drawing).
  • the magnetization of the pinned magnetic layer 2 and the magnetization of the free magnetic layer 4 be put into single magnetic domain states in the Y direction and in the X direction, respectively, and that the magnetization of the pinned magnetic layer 2 be orthogonal to that of the free magnetic layer 4 in the entire region.
  • the magnetization relationship between the pinned magnetic layer 2 and the free magnetic layer 4 around both ends is not orthogonal because the magnetization of the pinned magnetic layer 2 is not pinned in the Y direction, and satisfactory micro-track-asymmetry cannot be obtained around both ends.
  • the word "micro-track-asymmetry” means the vertical asymmetry of the regenerated output waveform measured in a track width which is smaller than the real track width.
  • the micro-track-asymmetry is considered to be in a satisfactory condition.
  • the regenerated output value has non-uniform height. That is, the micro-track-asymmetry is in the deteriorated condition, which makes it difficult to detect the track position accurately and easily leads to a servo error.
  • the hard bias layers 5 and 5 provided on opposite sides of the free magnetic layer 4 are substantially thin, and thus, a sufficient bias magnetic field cannot be applied from the hard bias layers 5 and 5 to the free magnetic layer 4 in the X direction. Accordingly, the magnetic direction of the free magnetic layer 4 is not stabilized easily in the X direction, and Barkhausen noise easily occurs.
  • the present invention overcomes the problems noted above with respect to the related art. It is an object of the present invention to provide a spin-valve magnetoresistive element in which a sufficient bias magnetic field is applied from a hard bias layer into a free magnetic layer while the hard bias layer does not influence the magnetization of a pinned magnetic layer so that the magnetizations of the pinned magnetic layer and the free magnetic layer are properly put into single magnetic domain states in given directions, and thus satisfactory micro-track-asymmetry can be obtained, and also Barkhausen noise can be reduced.
  • a pinned magnetic layer is formed on an antiferromagnetic layer, wherein the magnetic direction is pinned by an exchange anisotropic magnetic field between the pinned magnetic layer and the antiferromagnetic layer.
  • a non-magnetic electrically conductive layer and a free magnetic layer are deposited thereon, and also, a bias layer for aligning the magnetic direction of the free magnetic layer in the direction perpendicular to the magnetic direction of the pinned magnetic layer, and an electrode layer for applying a sensing current into the pinned magnetic layer, the non-magnetic electrically conductive layer, and the free magnetic layer are provided.
  • the antiferromagnetic layer and the pinned magnetic layer extend to the regions beside both sides of the non-magnetic electrically conductive layer and the free magnetic layer.
  • the bias layer and electrode layer are deposited on the pinned magnetic layer in the regions beside both sides with a non-magnetic layer therebetween.
  • FIG. 1 can be referred to as an embodiment of the present invention.
  • the non-magnetic layer is composed of a metal layer having a body-centered cubic structure and (100) orientation.
  • a pinned magnetic layer is formed on an antiferromagnetic layer, wherein the magnetic direction is pinned by an exchange anisotropic magnetic field with the antiferromagnetic layer.
  • a non-magnetic electrically conductive layer and a free magnetic layer are deposited thereon, and also, a bias layer for aligning the magnetic direction of the free magnetic layer in the direction perpendicular to the magnetic direction of the pinned magnetic layer, and an electrode layer for applying a sensing current into the pinned magnetic layer, the non-magnetic electrically conductive layer, and the free magnetic layer are provided.
  • the antiferromagnetic layer, the pinned magnetic layer, and the non-magnetic electrically conductive layer extend to the regions beside both sides of the free magnetic layer, and the bias layer and electrode layer are deposited on the non-magnetic electrically conductive layer in the regions beside both sides.
  • FIG. 2 can be referred to as an embodiment of the present invention.
  • a non-magnetic metal layer having a body-centered cubic structure and (100) orientation is formed between the non-magnetic electrically conductive layer and the bias layer.
  • Cr, Ti, Mo, or W 50 Mo 50 can be presented as the non-magnetic metal layer having a body-centered cubic structure and (100) orientation.
  • a pinned magnetic layer is formed on an antiferromagnetic layer, wherein the magnetic direction is pinned by an exchange anisotropic magnetic field between the pinned magnetic layer and the antiferromagnetic layer.
  • a non-magnetic electrically conductive layer and a free magnetic layer are deposited thereon, and also, a bias layer for aligning the magnetic direction of the free magnetic layer in the direction perpendicular to the magnetic direction of the pinned magnetic layer, and an electrode layer for applying a sensing current into the pinned magnetic layer, the non-magnetic electrically conductive layer, and the free magnetic layer are provided.
  • a ferromagnetic layer having a body-centered cubic structure and (100) orientation is formed on the free magnetic layer beside both ends of a cut-out section provided between the ferromagnetic layer, and the bias layer and electrode layer are deposited on the ferromagnetic layer.
  • FIG. 3 can be referred to as an embodiment of the present invention.
  • a hard bias layer 5 is formed on a pinned magnetic layer 2 with a non-magnetic layer (a non-magnetic layer 9 in FIG. 1, and a non-magnetic electrically conductive layer 3 in the T2 region in FIG. 2) therebetween, the thick parts of the hard bias layer 5 which generates a strong bias magnetic field are provided on opposite sides of the free magnetic layer 4, and thus a sufficient bias magnetic field is applied from the hard bias layer 5 into the free magnetic layer 4.
  • the hard bias layer 5 is formed apart from the pinned magnetic layer 2, without lying on opposite sides of the pinned magnetic layer 2, and therefore, the magnetic field from the hard bias layer 5 is not applied into the pinned magnetic layer 2, and is intensively applied into the free magnetic layer 4 with efficiency.
  • the non-magnetic layer 9 in FIG. 1 is composed of a metal layer having a body-centered cubic structure and (100) orientation, and preferably, in FIG. 2, the metal layer is formed on the non-magnetic electrically conductive layer 3 in the T2 region.
  • a coercive force Hc and a squareness ratio S of the hard bias layer 5 increase and the bias magnetic field from the hard bias layer 5 increases.
  • the free magnetic layer 4 shown in FIG. 1 and FIG. 2 is properly put into a single magnetic domain state in the direction (the X direction in the drawing) which is orthogonal to the magnetic direction of the pinned magnetic layer 2 in the entire region.
  • the pinned magnetic layer 2 in accordance with the present invention is not influenced by the magnetic field from the hard bias layer 5, differing from the conventional pinned magnetic layer 2. Therefore, the magnetization of the pinned magnetic layer 2 shown in FIG. 1 and FIG. 2 is pinned in a given direction (the Y direction in the drawing) in the entire region. Also, in contrast with the related art, the pinned magnetic layer 2 and the antiferromagnetic layer 1 extend to the T1 region (in FIG. 1) and the T2 region (in FIG. 2) below the hard bias layer 5. Thus, the pinned magnetic layer 2 is pinned in the Y direction in a wider range than the track width, enabling further prevention in fluctuation of the magnetization of the pinned magnetic layer 2 owing to the magnetic field from a magnetic recording medium.
  • a hard bias layer 5 is formed on a free magnetic layer 4 with a ferromagnetic layer 10 therebetween, beside both ends of a cut-out section (in the T3 region).
  • the free magnetic layer 4 is easily and properly put into a single magnetic domain state in the direction (the X direction) which is orthogonal to the magnetization of the pinned magnetic layer 2.
  • the hard bias layer 5 is formed apart from the pinned magnetic layer 2, the magnetic field leaked from the hard bias layer 5 does not influence the magnetization of the pinned magnetic layer 2, and thus, the magnetization of the pinned magnetic layer 2 in FIG. 3 is properly pinned in a given direction (the Y direction in the drawing) in the entire region.
  • the pinned magnetic layer 2 and the free magnetic layer 4 are properly put into single magnetic domain states in given directions (orthogonal to each other) in the entire region, and thus satisfactory micro-track-asymmetry can be obtained, resulting in the prevention of a servo error. Also, since the pinned magnetic layer 2 and the free magnetic layer 4 are properly put into single magnetic domain states, Barkhausen noise does not easily occur.
  • FIG. 1 is a sectional view which shows the structure of a spin-valve magnetoresistive element as a first embodiment of the present invention
  • FIG. 2 is a sectional view which shows the structure of a spin-valve magnetoresistive element as a second embodiment of the present invention
  • FIG. 3 is a sectional view which shows the structure of a spin-valve magnetoresistive element as a third embodiment of the present invention.
  • FIG. 4 is a sectional view which shows the structure of a conventional spin-valve magnetoresistive element.
  • FIG. 1 is a sectional view which shows the structure of a spin-valve magnetoresistive element as a first embodiment of the present invention.
  • the sectional view is taken in the central part of the element which stretches in the X direction.
  • the spin-valve magnetoresistive head is provided, for example, on the end of the trailing side of a levitated slider in a hard disk drive for detecting a recording magnetic field of a hard disk or the like.
  • a magnetic recording medium such as a hard disk moves in the Z direction while the magnetic field leaked from the magnetic recording medium is directed in the Y direction.
  • An underlying layer 6 formed in the lowest part shown in FIG. 1 is composed of a non-magnetic material, for example, tantalum (Ta).
  • An antiferromagnetic layer 1 and a pinned magnetic layer 2 are deposited on the underlying layer 6.
  • the antiferromagnetic layer 1 and the pinned magnetic layer 2 under deposition are heat-treated in a magnetic field having a given dimension, and thus an exchange anisotropic magnetic field is obtained in the interface between both layers, and the magnetic direction of the pinned magnetic layer 2 is put into a single magnetic domain state and pinned in the Y direction.
  • a platinum--manganese (Pt--Mn) alloy is used for the antiferromagnetic layer 1.
  • the Pt--Mn alloy has excellent properties as an antiferromagnetic material because of superior corrosion resistance to an Fe--Mn alloy or the like, and a high blocking temperature, and also because an exchange anisotropic magnetic field can be obtained at a heat-treatment temperature of 230° C. (a heating temperature at the hard baking process of an ultraviolet radiation curing resin) or less.
  • Pd--Mn palladium--manganese
  • X Ni, Pd, Rh, Ru, Ir, Cr, Co
  • an alloy which has been used such as Ni--Mn or Fe--Mn
  • the pinned magnetic layer 2 is composed of a nickel--iron (Ni--Fe) alloy, cobalt (Co), an iron--cobalt (Fe--Co) alloy, an Fe--Co--Ni alloy, or the like.
  • the free magnetic layer 4 is composed of the magnetic material used for the pinned magnetic layer 2.
  • the non-magnetic electrically conductive layer 3, the free magnetic layer 4 and the protective layer 7 remain in the central part in the X direction while both sides (in the T1 regions) thereof are removed in the etching process, for example, by ion-milling.
  • the pinned magnetic layer 2 may also be affected by etching and scraped off to a certain depth, it is preferable that the pinned magnetic layer 2 is not scraped off as much as possible.
  • the pinned magnetic layer 2 is not substantially affected by etching and the scrapings can be minimized.
  • a non-magnetic layer 9 is deposited on the pinned magnetic layer 2 in the T1 regions and on the inclined edges of the non-magnetic electrically conductive layer 3, the free magnetic layer 4, and the protective layer 7. Also, a hard bias layer 5 and an electrode layer 8 are deposited on the non-magnetic layer 9.
  • the non-magnetic layer 9 be composed of a metal layer having a body-centered cubic structure (bcc) and (100) orientation.
  • the metal layer having a body-centered cubic structure as the crystal structure and (100) orientation chromium (Cr), titanium (Ti), molybdenum (Mo), tungsten (W), or W 50 Mo 50 (The suffix 50 means atomic percent.) can be used.
  • the non-magnetic layer 9 may be formed with one of these materials or with a mixture of at least two.
  • the hard bias layers 5 and 5 are composed of, for example, a cobalt--platinum (Co--Pt) alloy or a cobalt--chromium--platinum (Co--Cr--Pt) alloy.
  • the hard bias layer 5 composed of a Co--Pt alloy or the like is formed on the non-magnetic layer 9 composed of Cr or the like which has a body-centered cubic structure and (100) orientation
  • a coercive force Hc and a squareness ratio S corresponding to residual magnetization (Br)/saturation magnetic flux density (Bs) of the hard bias layer 5 increase.
  • a bias magnetic field generating from the hard bias layer 5 increases.
  • the hard bias layer 5 is formed on the pinned magnetic layer 2 in the T1 region with the non-magnetic layer 9 therebetween, the hard bias layer 5 formed on opposite sides of the free magnetic layer 4 is thicker in comparison with the related art, and therefore, a sufficient bias magnetic field is applied from the hard bias layer 5 to the free magnetic layer 4. Also, the hard bias layer 5 is not present on opposite sides of the pinned magnetic layer 2 and is formed apart from the pinned magnetic layer 2, and thus, the magnetic field from the hard bias layer 5 is not applied into the pinned magnetic layer 2, and is intensively applied into the free magnetic layer 4 with efficiency.
  • the free magnetic layer 4 in accordance with the present invention is properly put into a single magnetic domain state in the X direction in the entire region.
  • the hard bias layer 5 is formed on the pinned magnetic layer 2, not directly, but with the non-magnetic layer 9 therebetween, ferromagnetic coupling does not occur between the pinned magnetic layer 2 and the hard bias layer 5. Because of the presence of the non-magnetic layer 9, the magnetization of the hard bias layer 5 is shielded by the non-magnetic layer 9, and does not influence the magnetization of the pinned magnetic layer 2. As described above, the pinned magnetic layer 2 is not influenced by the hard bias layer 5, and thus, the pinned magnetic layer 2 is properly put into a single magnetic domain state in the Y direction in the entire region.
  • the pinned magnetic layer 2 and the antiferromagnetic layer 1 extend to the T1 region below the hard bias layer 5.
  • the pinned magnetic layer 2 is pinned in the Y direction in a wider range than the track width, enabling further prevention in fluctuation of the magnetization of the pinned magnetic layer 2 caused by the magnetic field from a magnetic recording medium.
  • the non-magnetic layer 9 is composed of a non-magnetic material, for example, SiO 2 , instead of the metal layer having a body-centered cubic structure and (100) orientation, the magnetization of the pinned magnetic layer 2 and the free magnetic layer 4 can be aligned in the proper direction.
  • a non-magnetic material for example, SiO 2
  • FIG. 2 is a variation to the spin-valve magnetoresistive element as an embodiment of the present invention shown in FIG. 1.
  • a magnetic recording medium moves in the Z direction while the magnetic field leaked from the magnetic recording medium is directed in the Y direction.
  • an underlying layer 6 an antiferromagnetic layer 1, a pinned magnetic layer 2, a non-magnetic electrically conductive layer 3, a free magnetic layer 4, and a protective layer 7 are deposited in that order from the bottom, in the same way as in the spin-valve magnetoresistive element shown in FIG. 1.
  • the pinned magnetic layer 2 is put into a single magnetic domain state and pinned in the Y direction by the exchange anisotropic coupling at the interface with the antiferromagnetic layer 1.
  • the free magnetic layer 4 and the protective layer 7 remain in the central part in the X direction, and the underlying layer 6, the antiferromagnetic layer 1, the pinned magnetic layer 2, and the non-magnetic electrically conductive layer 3 further extend to the regions beside both sides in the X direction (T2 regions).
  • a hard bias layer 5 is deposited on the non-magnetic electrically conductive layer 3 in the T2 regions and on the inclined planes of the free magnetic layer 4 and the protective layer 7. Also, an electrically conductive layer 8 is formed on the hard bias layer 5. The hard bias layer 5 is put into a single magnetic domain state in the X direction, and the free magnetic layer 4 is put into a single magnetic domain state in the X direction by the bias magnetic field from the hard bias layer 5.
  • the non-magnetic electrically conductive layer 3 extends to the regions (T2 regions) beside both sides of the free magnetic layer 4. That is, in FIG. 2, the non-magnetic electrically conductive layer 3 in the T2 regions interposes between the hard bias layer 5 and the pinned magnetic layer 2, and thus, ferromagnetic coupling does not occur between the hard bias layer 5 and the pinned magnetic layer 2, and since the magnetic field leaked from the hard bias layer 5 is shielded by the non-magnetic electrically conductive layer 3, the leaked magnetic field does not influence the magnetization of the pinned magnetic layer 2.
  • the pinned magnetic layer 2 is properly put into a single magnetic domain state and pinned in the Y direction in the entire region.
  • the hard bias layer 5 is formed on the non-magnetic electrically conductive layer 3, as is the free magnetic layer 4, the thick parts of the hard bias layer 5 which generate a strong magnetic field are formed on both sides of the free magnetic layer 4, and thus, the free magnetic layer 4 is properly put into a single magnetic domain state in the X direction. Also, the hard bias layer 5 is not present on both sides of the pinned magnetic layer 2 and is formed apart from the pinned magnetic layer 2, and thus, the magnetic field from the hard bias layer 5 is not applied into the pinned magnetic layer 2, and is intensively applied into the free magnetic layer 4 with efficiency.
  • a metal layer composed of, for example, Cr, having a body-centered cubic structure and (100) orientation described with reference to FIG. 1 may be deposited on the non-magnetic electrically conductive layer 3 in the T2 regions and on the inclined edges of the free magnetic layer 4 and the protective layer 7.
  • FIG. 3 is a sectional view which shows the structure of a spin-valve magnetoresistive element as another embodiment of the present invention.
  • an underlying layer 6 an antiferromagnetic layer 1, a pinned magnetic layer 2, a non-magnetic electrically conductive layer 3, and a free magnetic layer 4 are deposited in that order from the bottom.
  • the pinned magnetic layer 2 is put into a single magnetic domain state by the exchange anisotropic magnetic field at the interface with the antiferromagnetic layer 1.
  • a ferromagnetic layer 10, a hard bias layer 5, and an electrode layer 8 are deposited on the free magnetic layer 4, excluding a cut-out section in the central part, on both sides of the cut-out section (T3 regions).
  • a protective layer 7 is formed on the electrode layer 8 and on the free magnetic layer 4.
  • the hard bias layer 5 is magnetized in the X direction in the drawing.
  • the magnetization of the ferromagnetic layer 10 is put into a single magnetic domain state in the X direction by ferromagnetic coupling at the interface between the ferromagnetic layer 10 and the hard bias layer 5.
  • the magnetization of the free magnetic layer 4 in the T3 region is put into a single magnetic domain state in the X direction by ferromagnetic coupling at the interface between the free magnetic layer 4 and the ferromagnetic layer 10.
  • the magnetization of the free magnetic layer 4 in the region excluding the T3 regions is gradually magnetized in the X direction by the magnetization of the free magnetic layer 4 which is put into a single magnetic domain state in the X direction in the T3 regions, and thus the entire free magnetic layer 4 is properly put into a single magnetic domain state in the X direction.
  • the magnetic field leaked from the hard bias layer 5 directly flows into the free magnetic layer 4. Since the hard bias layer 5 is formed apart from the pinned magnetic layer 2, the magnetic field from the hard bias layer 5 is not applied into the pinned magnetic layer 2 and is intensively applied into the free magnetic layer 4 with efficiency. Thus, the free magnetic layer 4 is more easily put properly into a single magnetic domain state in the X direction.
  • the hard bias layer 5 is formed apart from the pinned magnetic layer 2, and therefore, the magnetic field leaked from the hard bias layer 5 does not influence the magnetization of the pinned magnetic layer 2.
  • the pinned magnetic layer 2 is not influenced by the hard bias layer 5, and thus, the pinned magnetic layer 2 is properly put into a single magnetic domain state and pinned in the Y direction in the entire region.
  • the pinned magnetic layer 2 and the antiferromagnetic layer 1 also extend to the T3 region below the hard bias layer 5.
  • the pinned magnetic layer 2 is pinned in the Y direction in a range wider than the track width, enabling further prevention in fluctuation of the magnetization of the pinned magnetic layer 2 caused by the magnetic field of a magnetic recording medium.
  • a stationary electrode current (sensing current) is applied from the electrode layer 8 into the pinned magnetic layer 2, the non-magnetic electrically conductive layer 3, and the free magnetic layer 4, and if the magnetic field from a recording medium is applied in the Y direction, the magnetization of the free magnetic layer 4 changes from the X direction to Y.
  • electrons which transfer from one of the layers among the free magnetic layer 4 and the pinned magnetic layer 2 to the other layer, scatter at the interface between the non-magnetic electrically conductive layer 3 and the pinned magnetic layer 2, or at the interface between the non-magnetic electrically conductive layer 3 and the free magnetic layer 4, and the electrical resistance changes.
  • the stationary electric current changes, and an output can be detected.
  • the pinned magnetic layer 2 is properly put into a single magnetic domain state in the Y direction
  • the free magnetic layer 4 is properly put into a single magnetic domain state in the X direction, and thus the magnetization of the pinned magnetic layer 2 and the magnetization of the free magnetic layer 4 are perpendicular to each other in the entire region, resulting in the prevention of a servo error and the reduction of Barkhausen noise.
  • the thick parts of the hard bias layer can be placed adjacent to both sides of the free magnetic layer.
  • the non-magnetic layer is composed of a metal layer having a body-centered cubic structure and (100) orientation, the magnetic properties (coercive force and squareness ratio) of the hard bias layer can be enhanced, and the magnetization of the free magnetic layer can be properly put into a single magnetic domain state in the direction perpendicular to the magnetic direction of the pinned magnetic layer.
  • the magnetization of the hard bias layer can be shielded by the non-magnetic layer, and thus, the pinned magnetic layer is not influenced by the magnetization of the hard bias layer. Therefore, the magnetization of the pinned magnetic layer can be properly put into a single magnetic domain state and pinned in a given direction.
  • a ferromagnetic layer having a body-centered cubic structure and (100) orientation is formed on the free magnetic layer at a given space, and the hard bias layer is formed on the ferromagnetic layer.
  • the hard bias layer can be formed apart from the pinned magnetic layer, the pinned magnetic layer is not influenced by the hard bias layer, and therefore, the magnetization of the pinned magnetic layer can be properly put into a single magnetic domain state and pinned in a given direction.
  • the pinned magnetic layer and the free magnetic layer can be properly put into single magnetic domain states in given directions, and thus, satisfactory micro-track-asymmetry can be obtained, a servo error can be prevented, and Barkhausen noise can be reduced.

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Abstract

A spin-valve magnetoresistive element includes a hard bias layer formed on a pinned magnetic layer with a non-magnetic layer therebetween, and thus the magnetic field from the hard bias layer is efficiently applied into a free magnetic layer. Also, the pinned magnetic layer is not influenced by the hard bias layer because of the interposition of the non-magnetic layer. Accordingly, the pinned magnetic layer and the free magnetic layer are properly put into single magnetic domain states, and thus, Barkhausen noise is reduced and satisfactory micro-track-asymmetry can be obtained.

Description

BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a spin-valve magnetoresistive element in which electrical resistance changes in response to the relationship between the magnetic direction of a pinned magnetic layer and the magnetic direction of a free magnetic layer which is influenced by an external magnetic field, and more particularly relates to a spin-valve magnetoresistive element in which the magnetizations of a pinned magnetic layer and a free magnetic layer are properly put into single magnetic domain states so that Barkhausen noise is reduced and satisfactory micro-track-asymmetry can be obtained.
2. Description of the Related Art
FIG. 4 is a sectional view which shows the conventional structure of a spin-valve magnetoresistive element (spin-valve magnetoresistive head) which detects a recording magnetic field from a recording medium such as a hard disk.
This spin-valve magnetoresistive element includes an antiferromagnetic layer 1, a pinned magnetic layer 2, a non-magnetic electrically conductive layer 3, and a free magnetic layer 4 deposited in that order, and hard bias layers 5 and 5 formed on both sides thereof.
Generally, an iron--manganese (Fe--Mn) alloy film or a nickel--manganese (Ni--Mn) alloy film is used for the antiferromagnetic layer 1, an iron-nickel (Fe--Ni) alloy film is used for the pinned magnetic layer 2 and the free magnetic layer 4, a copper (Cu) film is used for the non-magnetic electrically conductive layer 3, and a cobalt--platinum (Co--Pt) alloy film or the like is used for the hard bias layers 5 and 5. Also, an underlying layer 6 and a protective layer 7 are composed of a non-magnetic material, for example, tantalum (Ta).
As shown in the drawing, the antiferromagnetic layer 1 and the pinned magnetic layer 2 are formed in contact with each other, the pinned magnetic layer 2 is put into a single magnetic domain state in the Y direction by an exchange anisotropic magnetic field caused by exchange coupling at the interface between the pinned magnetic layer 2 and the antiferromagnetic layer 1, and the magnetic direction is pinned in the Y direction. The exchange anisotropic magnetic field occurs at the interface between the antiferromagnetic layer 1 and the pinned magnetic layer 2 by annealing (heat treatment) while applying the magnetic field in the Y direction.
Also, the magnetic direction of the free magnetic layer 4 is aligned in the X direction under the influence of the hard bias layers 5 and 5 which are magnetized in the X direction.
A method for fabricating the spin-valve magnetoresistive element shown in FIG. 4 includes the steps of depositing six layers from the underlying layer 6 to the protective layer 7, scraping the sides of the six layers so as to have inclined edges in the etching process, for example, by ion-milling, and then, depositing hard bias layers 5 and 5 on opposite sides of the six layers.
In the spin-valve magnetoresistive element, a stationary electric current (sensing current) is applied from electrically conductive layers 8 and 8 formed on the hard bias layers 5 and 5 into the pinned magnetic layer 2, the non-magnetic electrically conductive layer 3, and the free magnetic layer 4. The driving direction of a recording medium such as a hard disk is in the Z direction, and if a magnetic field leaked from the recording medium is applied in the Y direction, the magnetization of the free magnetic layer 4 changes from the X direction to the Y. Because of the relationship between the change in the magnetic direction in the free magnetic layer 4 and the pinned magnetic direction of the pinned magnetic layer 2, the electrical resistance changes, and the magnetic field leaked from the recording medium can be detected by the voltage change based on the change in the electrical resistance.
In the conventional spin-valve magnetoresistive element shown in FIG. 4, however, there are the following problems.
As described above, although the magnetization of the pinned magnetic layer 2 is pinned in the Y direction (shown in the drawing), the hard bias layers 5 and 5 magnetized in the X direction are provided on both sides of the pinned magnetic layer 2. Therefore, the magnetization of, in particular, both ends of the pinned magnetic layer 2 is influenced by the bias magnetic field from the hard bias layers 5 and 5, and is not pinned in the Y direction (shown in the drawing).
That is, in the spin-valve magnetoresistive element, it is preferable that the magnetization of the pinned magnetic layer 2 and the magnetization of the free magnetic layer 4 be put into single magnetic domain states in the Y direction and in the X direction, respectively, and that the magnetization of the pinned magnetic layer 2 be orthogonal to that of the free magnetic layer 4 in the entire region. However, the magnetization relationship between the pinned magnetic layer 2 and the free magnetic layer 4 around both ends is not orthogonal because the magnetization of the pinned magnetic layer 2 is not pinned in the Y direction, and satisfactory micro-track-asymmetry cannot be obtained around both ends. The word "micro-track-asymmetry" means the vertical asymmetry of the regenerated output waveform measured in a track width which is smaller than the real track width.
If the regenerated output value has the same height at every part when micro-track-asymmetry is measured, the micro-track-asymmetry is considered to be in a satisfactory condition. However, when the micro-track-asymmetry is measured around both ends of the pinned magnetic layer 2 and the free magnetic layer 4 shown in FIG. 4, the regenerated output value has non-uniform height. That is, the micro-track-asymmetry is in the deteriorated condition, which makes it difficult to detect the track position accurately and easily leads to a servo error.
Also, in addition to the above-mentioned problem, in the spin-valve magnetoresistive element shown in FIG. 4, the hard bias layers 5 and 5 provided on opposite sides of the free magnetic layer 4 are substantially thin, and thus, a sufficient bias magnetic field cannot be applied from the hard bias layers 5 and 5 to the free magnetic layer 4 in the X direction. Accordingly, the magnetic direction of the free magnetic layer 4 is not stabilized easily in the X direction, and Barkhausen noise easily occurs.
SUMMARY OF THE INVENTION
The present invention overcomes the problems noted above with respect to the related art. It is an object of the present invention to provide a spin-valve magnetoresistive element in which a sufficient bias magnetic field is applied from a hard bias layer into a free magnetic layer while the hard bias layer does not influence the magnetization of a pinned magnetic layer so that the magnetizations of the pinned magnetic layer and the free magnetic layer are properly put into single magnetic domain states in given directions, and thus satisfactory micro-track-asymmetry can be obtained, and also Barkhausen noise can be reduced.
In a spin-valve magnetoresistive element in accordance with the present invention, a pinned magnetic layer is formed on an antiferromagnetic layer, wherein the magnetic direction is pinned by an exchange anisotropic magnetic field between the pinned magnetic layer and the antiferromagnetic layer. A non-magnetic electrically conductive layer and a free magnetic layer are deposited thereon, and also, a bias layer for aligning the magnetic direction of the free magnetic layer in the direction perpendicular to the magnetic direction of the pinned magnetic layer, and an electrode layer for applying a sensing current into the pinned magnetic layer, the non-magnetic electrically conductive layer, and the free magnetic layer are provided. The antiferromagnetic layer and the pinned magnetic layer extend to the regions beside both sides of the non-magnetic electrically conductive layer and the free magnetic layer. The bias layer and electrode layer are deposited on the pinned magnetic layer in the regions beside both sides with a non-magnetic layer therebetween.
FIG. 1 can be referred to as an embodiment of the present invention.
Also, it is preferable that the non-magnetic layer is composed of a metal layer having a body-centered cubic structure and (100) orientation.
Also, in a spin-valve magnetoresistive element in accordance with the present invention, a pinned magnetic layer is formed on an antiferromagnetic layer, wherein the magnetic direction is pinned by an exchange anisotropic magnetic field with the antiferromagnetic layer. A non-magnetic electrically conductive layer and a free magnetic layer are deposited thereon, and also, a bias layer for aligning the magnetic direction of the free magnetic layer in the direction perpendicular to the magnetic direction of the pinned magnetic layer, and an electrode layer for applying a sensing current into the pinned magnetic layer, the non-magnetic electrically conductive layer, and the free magnetic layer are provided. The antiferromagnetic layer, the pinned magnetic layer, and the non-magnetic electrically conductive layer extend to the regions beside both sides of the free magnetic layer, and the bias layer and electrode layer are deposited on the non-magnetic electrically conductive layer in the regions beside both sides.
FIG. 2 can be referred to as an embodiment of the present invention.
It is preferable that a non-magnetic metal layer having a body-centered cubic structure and (100) orientation is formed between the non-magnetic electrically conductive layer and the bias layer.
In the present invention, Cr, Ti, Mo, or W50 Mo50 can be presented as the non-magnetic metal layer having a body-centered cubic structure and (100) orientation.
Also, in a spin-valve magnetoresistive element in accordance with the present invention, a pinned magnetic layer is formed on an antiferromagnetic layer, wherein the magnetic direction is pinned by an exchange anisotropic magnetic field between the pinned magnetic layer and the antiferromagnetic layer. A non-magnetic electrically conductive layer and a free magnetic layer are deposited thereon, and also, a bias layer for aligning the magnetic direction of the free magnetic layer in the direction perpendicular to the magnetic direction of the pinned magnetic layer, and an electrode layer for applying a sensing current into the pinned magnetic layer, the non-magnetic electrically conductive layer, and the free magnetic layer are provided. A ferromagnetic layer having a body-centered cubic structure and (100) orientation is formed on the free magnetic layer beside both ends of a cut-out section provided between the ferromagnetic layer, and the bias layer and electrode layer are deposited on the ferromagnetic layer.
FIG. 3 can be referred to as an embodiment of the present invention.
It is preferable that the ferromagnetic layer be composed of an Fe--X (X=Rh, Cr, Ti, Zr, Hf, V, Nb, Ta, Mn, Ru, Pd, Pt) alloy or an Fe--Co--Ni alloy.
In accordance with the present invention, as shown in FIG. 1 and FIG. 2, since both sides of a free magnetic layer 4 are scraped so as to have inclined edges, a hard bias layer 5 is formed on a pinned magnetic layer 2 with a non-magnetic layer (a non-magnetic layer 9 in FIG. 1, and a non-magnetic electrically conductive layer 3 in the T2 region in FIG. 2) therebetween, the thick parts of the hard bias layer 5 which generates a strong bias magnetic field are provided on opposite sides of the free magnetic layer 4, and thus a sufficient bias magnetic field is applied from the hard bias layer 5 into the free magnetic layer 4. Also, the hard bias layer 5 is formed apart from the pinned magnetic layer 2, without lying on opposite sides of the pinned magnetic layer 2, and therefore, the magnetic field from the hard bias layer 5 is not applied into the pinned magnetic layer 2, and is intensively applied into the free magnetic layer 4 with efficiency.
The non-magnetic layer 9 in FIG. 1 is composed of a metal layer having a body-centered cubic structure and (100) orientation, and preferably, in FIG. 2, the metal layer is formed on the non-magnetic electrically conductive layer 3 in the T2 region. In such a structure, a coercive force Hc and a squareness ratio S of the hard bias layer 5 increase and the bias magnetic field from the hard bias layer 5 increases.
Because of the structure described above, the free magnetic layer 4 shown in FIG. 1 and FIG. 2 is properly put into a single magnetic domain state in the direction (the X direction in the drawing) which is orthogonal to the magnetic direction of the pinned magnetic layer 2 in the entire region.
Also, since a non-magnetic layer is formed below the hard bias layer 5, a ferromagnetic coupling does not occur between the hard bias layer and the pinned magnetic layer 2, and the magnetization from the hard bias layer 5 is shielded by the non-magnetic layer and does not influence the magnetization of the pinned magnetic layer 2.
As described above, the pinned magnetic layer 2 in accordance with the present invention is not influenced by the magnetic field from the hard bias layer 5, differing from the conventional pinned magnetic layer 2. Therefore, the magnetization of the pinned magnetic layer 2 shown in FIG. 1 and FIG. 2 is pinned in a given direction (the Y direction in the drawing) in the entire region. Also, in contrast with the related art, the pinned magnetic layer 2 and the antiferromagnetic layer 1 extend to the T1 region (in FIG. 1) and the T2 region (in FIG. 2) below the hard bias layer 5. Thus, the pinned magnetic layer 2 is pinned in the Y direction in a wider range than the track width, enabling further prevention in fluctuation of the magnetization of the pinned magnetic layer 2 owing to the magnetic field from a magnetic recording medium.
Also, in FIG. 3, a hard bias layer 5 is formed on a free magnetic layer 4 with a ferromagnetic layer 10 therebetween, beside both ends of a cut-out section (in the T3 region).
Because of the ferromagnetic coupling at the interface between the hard bias layer 5 and the ferromagnetic layer 10 and at the interface between the ferromagnetic layer 10 and the free magnetic layer 4 in the T3 region, the free magnetic layer 4 is easily and properly put into a single magnetic domain state in the direction (the X direction) which is orthogonal to the magnetization of the pinned magnetic layer 2.
Also, since the hard bias layer 5 is formed apart from the pinned magnetic layer 2, the magnetic field leaked from the hard bias layer 5 does not influence the magnetization of the pinned magnetic layer 2, and thus, the magnetization of the pinned magnetic layer 2 in FIG. 3 is properly pinned in a given direction (the Y direction in the drawing) in the entire region.
As described above, in accordance with the present invention, the pinned magnetic layer 2 and the free magnetic layer 4 are properly put into single magnetic domain states in given directions (orthogonal to each other) in the entire region, and thus satisfactory micro-track-asymmetry can be obtained, resulting in the prevention of a servo error. Also, since the pinned magnetic layer 2 and the free magnetic layer 4 are properly put into single magnetic domain states, Barkhausen noise does not easily occur.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a sectional view which shows the structure of a spin-valve magnetoresistive element as a first embodiment of the present invention;
FIG. 2 is a sectional view which shows the structure of a spin-valve magnetoresistive element as a second embodiment of the present invention;
FIG. 3 is a sectional view which shows the structure of a spin-valve magnetoresistive element as a third embodiment of the present invention; and
FIG. 4 is a sectional view which shows the structure of a conventional spin-valve magnetoresistive element.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
FIG. 1 is a sectional view which shows the structure of a spin-valve magnetoresistive element as a first embodiment of the present invention. The sectional view is taken in the central part of the element which stretches in the X direction.
The spin-valve magnetoresistive head is provided, for example, on the end of the trailing side of a levitated slider in a hard disk drive for detecting a recording magnetic field of a hard disk or the like. A magnetic recording medium such as a hard disk moves in the Z direction while the magnetic field leaked from the magnetic recording medium is directed in the Y direction.
An underlying layer 6 formed in the lowest part shown in FIG. 1 is composed of a non-magnetic material, for example, tantalum (Ta). An antiferromagnetic layer 1 and a pinned magnetic layer 2 are deposited on the underlying layer 6. The antiferromagnetic layer 1 and the pinned magnetic layer 2 under deposition are heat-treated in a magnetic field having a given dimension, and thus an exchange anisotropic magnetic field is obtained in the interface between both layers, and the magnetic direction of the pinned magnetic layer 2 is put into a single magnetic domain state and pinned in the Y direction.
In accordance with the present invention, a platinum--manganese (Pt--Mn) alloy is used for the antiferromagnetic layer 1. The Pt--Mn alloy has excellent properties as an antiferromagnetic material because of superior corrosion resistance to an Fe--Mn alloy or the like, and a high blocking temperature, and also because an exchange anisotropic magnetic field can be obtained at a heat-treatment temperature of 230° C. (a heating temperature at the hard baking process of an ultraviolet radiation curing resin) or less.
Instead of the Pt--Mn alloy, a palladium--manganese (Pd--Mn) alloy, a Pt--Mn--X (X=Ni, Pd, Rh, Ru, Ir, Cr, Co) alloy, or an alloy which has been used such as Ni--Mn or Fe--Mn may be used for the antiferromagnetic layer 1.
The pinned magnetic layer 2 is composed of a nickel--iron (Ni--Fe) alloy, cobalt (Co), an iron--cobalt (Fe--Co) alloy, an Fe--Co--Ni alloy, or the like.
A non-magnetic electrically conductive layer 3 having a low electrical resistance, composed of, for example, copper (Cu), is formed on the pinned magnetic layer 2, and a free magnetic layer 4 and a protective layer 7 composed of Ta or the like are further deposited thereon. The free magnetic layer 4 is composed of the magnetic material used for the pinned magnetic layer 2.
Next, a method for fabricating the layered structure including from the underlying layer 6 to the protective layer 7 will be described as follows.
After depositing the six layers from the underlying layer 6 to the protective layer 7 by sputtering, the non-magnetic electrically conductive layer 3, the free magnetic layer 4 and the protective layer 7 remain in the central part in the X direction while both sides (in the T1 regions) thereof are removed in the etching process, for example, by ion-milling. At this stage, although the pinned magnetic layer 2 may also be affected by etching and scraped off to a certain depth, it is preferable that the pinned magnetic layer 2 is not scraped off as much as possible. By keeping a little portion of the non-magnetic electrically conductive layer 3 on the pinned magnetic layer 2 in the T1 regions when the etching treatment is performed, the pinned magnetic layer 2 is not substantially affected by etching and the scrapings can be minimized.
As shown in FIG. 1, a non-magnetic layer 9 is deposited on the pinned magnetic layer 2 in the T1 regions and on the inclined edges of the non-magnetic electrically conductive layer 3, the free magnetic layer 4, and the protective layer 7. Also, a hard bias layer 5 and an electrode layer 8 are deposited on the non-magnetic layer 9.
In accordance with the present invention, it is preferable that the non-magnetic layer 9 be composed of a metal layer having a body-centered cubic structure (bcc) and (100) orientation.
As the metal layer having a body-centered cubic structure as the crystal structure and (100) orientation, chromium (Cr), titanium (Ti), molybdenum (Mo), tungsten (W), or W50 Mo50 (The suffix 50 means atomic percent.) can be used. The non-magnetic layer 9 may be formed with one of these materials or with a mixture of at least two.
The hard bias layers 5 and 5 are composed of, for example, a cobalt--platinum (Co--Pt) alloy or a cobalt--chromium--platinum (Co--Cr--Pt) alloy.
If the hard bias layer 5 composed of a Co--Pt alloy or the like is formed on the non-magnetic layer 9 composed of Cr or the like which has a body-centered cubic structure and (100) orientation, a coercive force Hc and a squareness ratio S corresponding to residual magnetization (Br)/saturation magnetic flux density (Bs) of the hard bias layer 5 increase. As a result, a bias magnetic field generating from the hard bias layer 5 increases.
Also, in accordance with the present invention, as shown in FIG. 1, since the hard bias layer 5 is formed on the pinned magnetic layer 2 in the T1 region with the non-magnetic layer 9 therebetween, the hard bias layer 5 formed on opposite sides of the free magnetic layer 4 is thicker in comparison with the related art, and therefore, a sufficient bias magnetic field is applied from the hard bias layer 5 to the free magnetic layer 4. Also, the hard bias layer 5 is not present on opposite sides of the pinned magnetic layer 2 and is formed apart from the pinned magnetic layer 2, and thus, the magnetic field from the hard bias layer 5 is not applied into the pinned magnetic layer 2, and is intensively applied into the free magnetic layer 4 with efficiency.
Accordingly, the free magnetic layer 4 in accordance with the present invention is properly put into a single magnetic domain state in the X direction in the entire region.
Also, since the hard bias layer 5 is formed on the pinned magnetic layer 2, not directly, but with the non-magnetic layer 9 therebetween, ferromagnetic coupling does not occur between the pinned magnetic layer 2 and the hard bias layer 5. Because of the presence of the non-magnetic layer 9, the magnetization of the hard bias layer 5 is shielded by the non-magnetic layer 9, and does not influence the magnetization of the pinned magnetic layer 2. As described above, the pinned magnetic layer 2 is not influenced by the hard bias layer 5, and thus, the pinned magnetic layer 2 is properly put into a single magnetic domain state in the Y direction in the entire region.
Differing from the related art, the pinned magnetic layer 2 and the antiferromagnetic layer 1 extend to the T1 region below the hard bias layer 5. Thus, the pinned magnetic layer 2 is pinned in the Y direction in a wider range than the track width, enabling further prevention in fluctuation of the magnetization of the pinned magnetic layer 2 caused by the magnetic field from a magnetic recording medium.
Also, in accordance with the present invention, even if the non-magnetic layer 9 is composed of a non-magnetic material, for example, SiO2, instead of the metal layer having a body-centered cubic structure and (100) orientation, the magnetization of the pinned magnetic layer 2 and the free magnetic layer 4 can be aligned in the proper direction.
FIG. 2 is a variation to the spin-valve magnetoresistive element as an embodiment of the present invention shown in FIG. 1. A magnetic recording medium moves in the Z direction while the magnetic field leaked from the magnetic recording medium is directed in the Y direction.
In the spin-valve magnetoresistive element shown in FIG. 2, an underlying layer 6, an antiferromagnetic layer 1, a pinned magnetic layer 2, a non-magnetic electrically conductive layer 3, a free magnetic layer 4, and a protective layer 7 are deposited in that order from the bottom, in the same way as in the spin-valve magnetoresistive element shown in FIG. 1.
The pinned magnetic layer 2 is put into a single magnetic domain state and pinned in the Y direction by the exchange anisotropic coupling at the interface with the antiferromagnetic layer 1.
As shown in FIG. 2, the free magnetic layer 4 and the protective layer 7 remain in the central part in the X direction, and the underlying layer 6, the antiferromagnetic layer 1, the pinned magnetic layer 2, and the non-magnetic electrically conductive layer 3 further extend to the regions beside both sides in the X direction (T2 regions).
A hard bias layer 5 is deposited on the non-magnetic electrically conductive layer 3 in the T2 regions and on the inclined planes of the free magnetic layer 4 and the protective layer 7. Also, an electrically conductive layer 8 is formed on the hard bias layer 5. The hard bias layer 5 is put into a single magnetic domain state in the X direction, and the free magnetic layer 4 is put into a single magnetic domain state in the X direction by the bias magnetic field from the hard bias layer 5.
In comparison with the spin-valve magnetoresistive element shown in FIG. 1, in the spin-valve magnetoresistive element shown in FIG. 2, the non-magnetic electrically conductive layer 3 extends to the regions (T2 regions) beside both sides of the free magnetic layer 4. That is, in FIG. 2, the non-magnetic electrically conductive layer 3 in the T2 regions interposes between the hard bias layer 5 and the pinned magnetic layer 2, and thus, ferromagnetic coupling does not occur between the hard bias layer 5 and the pinned magnetic layer 2, and since the magnetic field leaked from the hard bias layer 5 is shielded by the non-magnetic electrically conductive layer 3, the leaked magnetic field does not influence the magnetization of the pinned magnetic layer 2.
Accordingly, the pinned magnetic layer 2 is properly put into a single magnetic domain state and pinned in the Y direction in the entire region.
Also, as shown in FIG. 2, since the hard bias layer 5 is formed on the non-magnetic electrically conductive layer 3, as is the free magnetic layer 4, the thick parts of the hard bias layer 5 which generate a strong magnetic field are formed on both sides of the free magnetic layer 4, and thus, the free magnetic layer 4 is properly put into a single magnetic domain state in the X direction. Also, the hard bias layer 5 is not present on both sides of the pinned magnetic layer 2 and is formed apart from the pinned magnetic layer 2, and thus, the magnetic field from the hard bias layer 5 is not applied into the pinned magnetic layer 2, and is intensively applied into the free magnetic layer 4 with efficiency.
Also, in the spin-valve magnetoresistive element shown in FIG. 2, a metal layer composed of, for example, Cr, having a body-centered cubic structure and (100) orientation described with reference to FIG. 1 may be deposited on the non-magnetic electrically conductive layer 3 in the T2 regions and on the inclined edges of the free magnetic layer 4 and the protective layer 7.
In such a structure, a coercive force Hc and a squareness ratio S of the hard bias layer 5 increase, and the bias magnetic field generating from the hard bias layer 5 increases. As a result, the magnetization of the free magnetic layer 4 is more easily put into a single magnetic domain state in the X direction.
FIG. 3 is a sectional view which shows the structure of a spin-valve magnetoresistive element as another embodiment of the present invention.
As shown in the drawing, an underlying layer 6, an antiferromagnetic layer 1, a pinned magnetic layer 2, a non-magnetic electrically conductive layer 3, and a free magnetic layer 4 are deposited in that order from the bottom. The pinned magnetic layer 2 is put into a single magnetic domain state by the exchange anisotropic magnetic field at the interface with the antiferromagnetic layer 1.
A ferromagnetic layer 10, a hard bias layer 5, and an electrode layer 8 are deposited on the free magnetic layer 4, excluding a cut-out section in the central part, on both sides of the cut-out section (T3 regions).
A protective layer 7 is formed on the electrode layer 8 and on the free magnetic layer 4.
In accordance with the present invention, the ferromagnetic layer 10 is a metal layer having a body-centered cubic structure and (100) orientation, composed of, for example, an Fe--X (X=Rh, Cr, Ti, Zr, Hf, V, Nb, Ta, Mn, Ru, Pd, Pt) alloy or an Fe--Co--Ni alloy.
Next, the mechanism of the single magnetic domain of the free magnetic layer 4 will be described. The hard bias layer 5 is magnetized in the X direction in the drawing.
The magnetization of the ferromagnetic layer 10 is put into a single magnetic domain state in the X direction by ferromagnetic coupling at the interface between the ferromagnetic layer 10 and the hard bias layer 5.
The magnetization of the free magnetic layer 4 in the T3 region is put into a single magnetic domain state in the X direction by ferromagnetic coupling at the interface between the free magnetic layer 4 and the ferromagnetic layer 10. The magnetization of the free magnetic layer 4 in the region excluding the T3 regions (in which the ferromagnetic layer 10 is not formed thereon) is gradually magnetized in the X direction by the magnetization of the free magnetic layer 4 which is put into a single magnetic domain state in the X direction in the T3 regions, and thus the entire free magnetic layer 4 is properly put into a single magnetic domain state in the X direction.
Also, the magnetic field leaked from the hard bias layer 5 directly flows into the free magnetic layer 4. Since the hard bias layer 5 is formed apart from the pinned magnetic layer 2, the magnetic field from the hard bias layer 5 is not applied into the pinned magnetic layer 2 and is intensively applied into the free magnetic layer 4 with efficiency. Thus, the free magnetic layer 4 is more easily put properly into a single magnetic domain state in the X direction.
Also, in the spin-valve magnetoresistive element shown in FIG. 3, the hard bias layer 5 is formed apart from the pinned magnetic layer 2, and therefore, the magnetic field leaked from the hard bias layer 5 does not influence the magnetization of the pinned magnetic layer 2. The pinned magnetic layer 2 is not influenced by the hard bias layer 5, and thus, the pinned magnetic layer 2 is properly put into a single magnetic domain state and pinned in the Y direction in the entire region.
The pinned magnetic layer 2 and the antiferromagnetic layer 1 also extend to the T3 region below the hard bias layer 5. Thus, the pinned magnetic layer 2 is pinned in the Y direction in a range wider than the track width, enabling further prevention in fluctuation of the magnetization of the pinned magnetic layer 2 caused by the magnetic field of a magnetic recording medium.
In the spin-valve magnetoresistive elements as the embodiments described above in detail, a stationary electrode current (sensing current) is applied from the electrode layer 8 into the pinned magnetic layer 2, the non-magnetic electrically conductive layer 3, and the free magnetic layer 4, and if the magnetic field from a recording medium is applied in the Y direction, the magnetization of the free magnetic layer 4 changes from the X direction to Y. At this stage, electrons, which transfer from one of the layers among the free magnetic layer 4 and the pinned magnetic layer 2 to the other layer, scatter at the interface between the non-magnetic electrically conductive layer 3 and the pinned magnetic layer 2, or at the interface between the non-magnetic electrically conductive layer 3 and the free magnetic layer 4, and the electrical resistance changes. Thus, the stationary electric current changes, and an output can be detected.
In accordance with the embodiments of the present invention, the pinned magnetic layer 2 is properly put into a single magnetic domain state in the Y direction, and the free magnetic layer 4 is properly put into a single magnetic domain state in the X direction, and thus the magnetization of the pinned magnetic layer 2 and the magnetization of the free magnetic layer 4 are perpendicular to each other in the entire region, resulting in the prevention of a servo error and the reduction of Barkhausen noise.
In accordance with the present invention described above in detail, by forming a hard bias layer, which applies a bias magnetic field into a free magnetic layer, on a pinned magnetic layer with a non-magnetic layer therebetween, the thick parts of the hard bias layer can be placed adjacent to both sides of the free magnetic layer. Also, in particular, if the non-magnetic layer is composed of a metal layer having a body-centered cubic structure and (100) orientation, the magnetic properties (coercive force and squareness ratio) of the hard bias layer can be enhanced, and the magnetization of the free magnetic layer can be properly put into a single magnetic domain state in the direction perpendicular to the magnetic direction of the pinned magnetic layer.
Also, by interposing the non-magnetic layer between the hard bias layer and the pinned magnetic layer, ferromagnetic coupling can be prevented, the magnetization of the hard bias layer can be shielded by the non-magnetic layer, and thus, the pinned magnetic layer is not influenced by the magnetization of the hard bias layer. Therefore, the magnetization of the pinned magnetic layer can be properly put into a single magnetic domain state and pinned in a given direction.
Also, in accordance with the present invention, a ferromagnetic layer having a body-centered cubic structure and (100) orientation is formed on the free magnetic layer at a given space, and the hard bias layer is formed on the ferromagnetic layer. Thus, by ferromagnetic coupling, the magnetization of the free magnetic layer can be properly put into a single magnetic domain state in the direction perpendicular to the magnetic direction of the pinned magnetic layer.
Also, with such a structure, since the hard bias layer can be formed apart from the pinned magnetic layer, the pinned magnetic layer is not influenced by the hard bias layer, and therefore, the magnetization of the pinned magnetic layer can be properly put into a single magnetic domain state and pinned in a given direction.
As described above, in accordance with the present invention, the pinned magnetic layer and the free magnetic layer can be properly put into single magnetic domain states in given directions, and thus, satisfactory micro-track-asymmetry can be obtained, a servo error can be prevented, and Barkhausen noise can be reduced.

Claims (8)

What is claimed is:
1. A spin-valve magnetoresistive element comprising:
an antiferromagnetic layer;
a pinned magnetic layer formed on said antiferromagnetic layer, the magnetic direction of said pinned magnetic layer being pinned by the exchange anisotropic magnetic field between said pinned magnetic layer and said antiferromagnetic layer;
a non-magnetic electrically conductive layer and a free magnetic layer deposited thereon;
a bias layer for aligning the magnetic direction of said free magnetic layer in the direction perpendicular to the magnetic direction of said pinned magnetic layer; and
an electrode layer for applying a sensing current into said pinned magnetic layer, said non-magnetic electrically conductive layer, and said free magnetic layer,
wherein, said antiferromagnetic layer and said pinned magnetic layer are extended to the external regions beside both sides of said non-magnetic electrically conductive layer and said free magnetic layer, a non-magnetic layer is formed from the top of said pinned magnetic layer in said external regions beside both sides to both sides of said non-magnetic electrically conductive layer and said free magnetic layer, and said bias layer and said electrode layer are further deposited in that order on said pinned magnetic layer in said external regions beside both sides with the non-magnetic layer therebetween,
wherein said bias layer has a thick portion having a uniform thickness that is thicker than said free magnetic layer, the thick portion of said bias layer facing said free magnetic layer is provided adjacent to both sides of said free magnetic layer with said non-magnetic layer therebetween, a range in the thickness direction of a portion having a uniform thickness in said free magnetic layer that is within a range in the thickness direction of the portion having the uniform thickness in said bias layer, and a portion of said non-magnetic layer formed on both sides of said non-magnetic electrically conductive layer and said free magnetic layer tapers from said non-magnetic electrically conductive layer towards said free magnetic layer.
2. A spin-valve magnetoresistive element according to claim 1, wherein said non-magnetic layer comprises a metal layer having a body-centered cubic structure and (100) orientation.
3. A spin-valve magnetoresistive element according to claim 2, wherein said metal layer comprises Cr, Ti, Mo, or W50 Mo50.
4. A spin-valve magnetoresistive element according to claim 1, wherein said antiferromagnetic layer comprises one selected from the group consisting of Pt--Mn alloy and Ru--Mn alloy.
5. A spin-valve magnetoresistive element according to claim 1, wherein said antiferromagnetic layer comprises Pt--Mn--X alloy where X comprises an element selected from the group consisting of Ni, Pd, Rh, Ru, Ir, Cr and Co.
6. A spin valve magnetoresistive element according to claim 1, wherein said pinned magnetic layer comprises one selected from the group consist of Ni--Fe alloy, Co, Co--Fe alloy and Fe--Co--Ni alloy.
7. A spin-valve magnetoresistive element according to claim 1, wherein said bias layer comprises one selected from the group consisting of Co--Pt alloy and Co--Cr--Pt alloy.
8. A spin-valve magnetoresistive element according to claim 1, wherein the thick portion of said bias layer has a section substantially parallel to a surface of said free magnetic layer.
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US6469877B1 (en) * 1999-06-15 2002-10-22 Read-Rite Corporation Spin valve device with improved exchange layer defined track width and method of fabrication
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US6914760B2 (en) * 2001-09-07 2005-07-05 International Business Machines Corporation Hard bias layer for read heads
US6636400B2 (en) 2001-09-18 2003-10-21 International Business Machines Corporation Magnetoresistive head having improved hard biasing characteristics through the use of a multi-layered seed layer including an oxidized tantalum layer and a chromium layer
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US20060196040A1 (en) * 2005-03-03 2006-09-07 Marie-Claire Cyrille Method for making a magnetoresistive read head having a pinned layer width greater than the free layer stripe height
US7346977B2 (en) 2005-03-03 2008-03-25 Hitachi Global Storage Technologies Netherlands B.V. Method for making a magnetoresistive read head having a pinned layer width greater than the free layer stripe height

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