US4039489A - Oil and fat absorbing polymers - Google Patents
Oil and fat absorbing polymers Download PDFInfo
- Publication number
- US4039489A US4039489A US05/674,700 US67470076A US4039489A US 4039489 A US4039489 A US 4039489A US 67470076 A US67470076 A US 67470076A US 4039489 A US4039489 A US 4039489A
- Authority
- US
- United States
- Prior art keywords
- polymer
- cross
- oil
- diisocyanate
- linking
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 229920000642 polymer Polymers 0.000 title claims abstract description 80
- 238000004132 cross linking Methods 0.000 claims abstract description 45
- 238000010521 absorption reaction Methods 0.000 claims abstract description 28
- 238000000034 method Methods 0.000 claims abstract description 23
- 239000007787 solid Substances 0.000 claims abstract description 12
- 229920001187 thermosetting polymer Polymers 0.000 claims abstract description 8
- 230000008961 swelling Effects 0.000 claims abstract description 5
- 239000000463 material Substances 0.000 claims description 35
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 18
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical group CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 claims description 17
- 229920002857 polybutadiene Polymers 0.000 claims description 15
- 239000005062 Polybutadiene Substances 0.000 claims description 13
- 125000005442 diisocyanate group Chemical group 0.000 claims description 13
- 239000003431 cross linking reagent Substances 0.000 claims description 12
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 claims description 11
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 claims description 10
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 claims description 10
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 claims description 10
- 239000005642 Oleic acid Substances 0.000 claims description 10
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 claims description 10
- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 claims description 10
- 239000007788 liquid Substances 0.000 claims description 10
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 claims description 10
- 239000000047 product Substances 0.000 claims description 10
- -1 4,4'-methylene Chemical group 0.000 claims description 9
- 229920006037 cross link polymer Polymers 0.000 claims description 8
- 239000004215 Carbon black (E152) Substances 0.000 claims description 7
- 239000003795 chemical substances by application Substances 0.000 claims description 7
- 229930195733 hydrocarbon Natural products 0.000 claims description 7
- 150000002430 hydrocarbons Chemical class 0.000 claims description 7
- XSTXAVWGXDQKEL-UHFFFAOYSA-N Trichloroethylene Chemical compound ClC=C(Cl)Cl XSTXAVWGXDQKEL-UHFFFAOYSA-N 0.000 claims description 6
- 239000002253 acid Substances 0.000 claims description 5
- 239000012948 isocyanate Substances 0.000 claims description 5
- 150000002513 isocyanates Chemical class 0.000 claims description 5
- 239000005057 Hexamethylene diisocyanate Substances 0.000 claims description 4
- 239000000539 dimer Substances 0.000 claims description 4
- RRAMGCGOFNQTLD-UHFFFAOYSA-N hexamethylene diisocyanate Chemical compound O=C=NCCCCCCN=C=O RRAMGCGOFNQTLD-UHFFFAOYSA-N 0.000 claims description 4
- BVDLLMUTPXVOBX-UHFFFAOYSA-N 2-isocyanato-4-[(3-isocyanato-4-methylphenyl)methyl]-1-methylbenzene Chemical compound C1=C(N=C=O)C(C)=CC=C1CC1=CC=C(C)C(N=C=O)=C1 BVDLLMUTPXVOBX-UHFFFAOYSA-N 0.000 claims description 3
- TZMQHOJDDMFGQX-UHFFFAOYSA-N hexane-1,1,1-triol Chemical compound CCCCCC(O)(O)O TZMQHOJDDMFGQX-UHFFFAOYSA-N 0.000 claims description 3
- 229920000570 polyether Polymers 0.000 claims description 3
- 229930195734 saturated hydrocarbon Natural products 0.000 claims description 3
- 229930195735 unsaturated hydrocarbon Natural products 0.000 claims description 3
- 239000004721 Polyphenylene oxide Substances 0.000 claims description 2
- 239000011541 reaction mixture Substances 0.000 claims 2
- 239000007795 chemical reaction product Substances 0.000 claims 1
- 235000014113 dietary fatty acids Nutrition 0.000 claims 1
- 230000001747 exhibiting effect Effects 0.000 claims 1
- 229930195729 fatty acid Natural products 0.000 claims 1
- 239000000194 fatty acid Substances 0.000 claims 1
- 150000004665 fatty acids Chemical class 0.000 claims 1
- 239000003921 oil Substances 0.000 abstract description 44
- 239000003925 fat Substances 0.000 abstract 2
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 15
- 238000013459 approach Methods 0.000 description 9
- 239000000203 mixture Substances 0.000 description 9
- 238000006116 polymerization reaction Methods 0.000 description 9
- 238000001723 curing Methods 0.000 description 8
- 150000003254 radicals Chemical class 0.000 description 8
- 239000002904 solvent Substances 0.000 description 8
- 239000003054 catalyst Substances 0.000 description 7
- 238000006243 chemical reaction Methods 0.000 description 7
- 229920001971 elastomer Polymers 0.000 description 7
- 238000000605 extraction Methods 0.000 description 7
- 239000006260 foam Substances 0.000 description 7
- 239000005060 rubber Substances 0.000 description 7
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 6
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 6
- 238000001035 drying Methods 0.000 description 6
- CDVAIHNNWWJFJW-UHFFFAOYSA-N 3,5-diethoxycarbonyl-1,4-dihydrocollidine Chemical compound CCOC(=O)C1=C(C)NC(C)=C(C(=O)OCC)C1C CDVAIHNNWWJFJW-UHFFFAOYSA-N 0.000 description 5
- 239000005864 Sulphur Substances 0.000 description 5
- KAKZBPTYRLMSJV-UHFFFAOYSA-N butadiene group Chemical group C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 5
- 239000002480 mineral oil Substances 0.000 description 5
- 235000010446 mineral oil Nutrition 0.000 description 5
- 229920005862 polyol Polymers 0.000 description 5
- 150000003077 polyols Chemical class 0.000 description 5
- 229920001451 polypropylene glycol Polymers 0.000 description 5
- 239000004814 polyurethane Substances 0.000 description 5
- 229920002635 polyurethane Polymers 0.000 description 5
- 238000000638 solvent extraction Methods 0.000 description 5
- 239000004604 Blowing Agent Substances 0.000 description 4
- 244000043261 Hevea brasiliensis Species 0.000 description 4
- 229920002121 Hydroxyl-terminated polybutadiene Polymers 0.000 description 4
- 229920005830 Polyurethane Foam Polymers 0.000 description 4
- 238000013005 condensation curing Methods 0.000 description 4
- 239000004615 ingredient Substances 0.000 description 4
- 239000003999 initiator Substances 0.000 description 4
- 229920003052 natural elastomer Polymers 0.000 description 4
- 229920001194 natural rubber Polymers 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- 239000011496 polyurethane foam Substances 0.000 description 4
- 230000005855 radiation Effects 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 3
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 3
- 238000009833 condensation Methods 0.000 description 3
- 230000005494 condensation Effects 0.000 description 3
- 150000001993 dienes Chemical class 0.000 description 3
- 239000000839 emulsion Substances 0.000 description 3
- 238000007720 emulsion polymerization reaction Methods 0.000 description 3
- 239000000835 fiber Substances 0.000 description 3
- 239000005056 polyisocyanate Substances 0.000 description 3
- 229920001228 polyisocyanate Polymers 0.000 description 3
- 229920006395 saturated elastomer Polymers 0.000 description 3
- 239000000758 substrate Substances 0.000 description 3
- 238000010557 suspension polymerization reaction Methods 0.000 description 3
- 238000003786 synthesis reaction Methods 0.000 description 3
- ZWVMLYRJXORSEP-UHFFFAOYSA-N 1,2,6-Hexanetriol Chemical compound OCCCCC(O)CO ZWVMLYRJXORSEP-UHFFFAOYSA-N 0.000 description 2
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 2
- 239000004793 Polystyrene Substances 0.000 description 2
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical group CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- YRKCREAYFQTBPV-UHFFFAOYSA-N acetylacetone Chemical compound CC(=O)CC(C)=O YRKCREAYFQTBPV-UHFFFAOYSA-N 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 239000004568 cement Substances 0.000 description 2
- 239000011243 crosslinked material Substances 0.000 description 2
- MWKFXSUHUHTGQN-UHFFFAOYSA-N decan-1-ol Chemical compound CCCCCCCCCCO MWKFXSUHUHTGQN-UHFFFAOYSA-N 0.000 description 2
- 150000002009 diols Chemical class 0.000 description 2
- 150000002148 esters Chemical class 0.000 description 2
- 239000000178 monomer Substances 0.000 description 2
- 229920000233 poly(alkylene oxides) Polymers 0.000 description 2
- 229920001195 polyisoprene Polymers 0.000 description 2
- 239000002861 polymer material Substances 0.000 description 2
- 229920002223 polystyrene Polymers 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000010058 rubber compounding Methods 0.000 description 2
- KSBAEPSJVUENNK-UHFFFAOYSA-L tin(ii) 2-ethylhexanoate Chemical compound [Sn+2].CCCCC(CC)C([O-])=O.CCCCC(CC)C([O-])=O KSBAEPSJVUENNK-UHFFFAOYSA-L 0.000 description 2
- 238000004073 vulcanization Methods 0.000 description 2
- 239000008096 xylene Substances 0.000 description 2
- 239000005968 1-Decanol Substances 0.000 description 1
- XMNIXWIUMCBBBL-UHFFFAOYSA-N 2-(2-phenylpropan-2-ylperoxy)propan-2-ylbenzene Chemical compound C=1C=CC=CC=1C(C)(C)OOC(C)(C)C1=CC=CC=C1 XMNIXWIUMCBBBL-UHFFFAOYSA-N 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 244000068988 Glycine max Species 0.000 description 1
- 235000010469 Glycine max Nutrition 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- QJMGGKOPLWLKOX-UHFFFAOYSA-N NN=C=O.NC(N)=O Chemical compound NN=C=O.NC(N)=O QJMGGKOPLWLKOX-UHFFFAOYSA-N 0.000 description 1
- 229920000538 Poly[(phenyl isocyanate)-co-formaldehyde] Polymers 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 229920000265 Polyparaphenylene Polymers 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 235000021355 Stearic acid Nutrition 0.000 description 1
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 1
- 239000011358 absorbing material Substances 0.000 description 1
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 150000001408 amides Chemical class 0.000 description 1
- 238000010420 art technique Methods 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 235000010290 biphenyl Nutrition 0.000 description 1
- 239000004305 biphenyl Substances 0.000 description 1
- 125000006267 biphenyl group Chemical group 0.000 description 1
- 239000004202 carbamide Substances 0.000 description 1
- 150000001735 carboxylic acids Chemical class 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 230000001427 coherent effect Effects 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 239000003995 emulsifying agent Substances 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 229920006158 high molecular weight polymer Polymers 0.000 description 1
- 238000005984 hydrogenation reaction Methods 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003607 modifier Substances 0.000 description 1
- VGPBPWRBXBKGRE-UHFFFAOYSA-N n-(oxomethylidene)hydroxylamine Chemical compound ON=C=O VGPBPWRBXBKGRE-UHFFFAOYSA-N 0.000 description 1
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 1
- 239000003305 oil spill Substances 0.000 description 1
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N phenylbenzene Natural products C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 1
- 229920000768 polyamine Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 239000002685 polymerization catalyst Substances 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 239000012265 solid product Substances 0.000 description 1
- 239000002594 sorbent Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 239000008117 stearic acid Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 238000003911 water pollution Methods 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/22—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising organic material
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/62—Polymers of compounds having carbon-to-carbon double bonds
- C08G18/6204—Polymers of olefins
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/65—Low-molecular-weight compounds having active hydrogen with high-molecular-weight compounds having active hydrogen
- C08G18/66—Compounds of groups C08G18/42, C08G18/48, or C08G18/52
- C08G18/6666—Compounds of group C08G18/48 or C08G18/52
- C08G18/667—Compounds of group C08G18/48 or C08G18/52 with compounds of group C08G18/32 or polyamines of C08G18/38
- C08G18/6674—Compounds of group C08G18/48 or C08G18/52 with compounds of group C08G18/32 or polyamines of C08G18/38 with compounds of group C08G18/3203
- C08G18/6677—Compounds of group C08G18/48 or C08G18/52 with compounds of group C08G18/32 or polyamines of C08G18/38 with compounds of group C08G18/3203 having at least three hydroxy groups
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/67—Unsaturated compounds having active hydrogen
- C08G18/69—Polymers of conjugated dienes
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S210/00—Liquid purification or separation
- Y10S210/918—Miscellaneous specific techniques
- Y10S210/922—Oil spill cleanup, e.g. bacterial
- Y10S210/924—Oil spill cleanup, e.g. bacterial using physical agent, e.g. sponge, mop
Definitions
- the present invention relates to novel lightly cross-linked, network polymeric systems and method of forming and using same to absorb oils.
- 3,314,903 relates to absorbing oil by forming an in situ oil extended polyurethane foam.
- the oil is mixed together with a liquid polyol, an aromatic diisocyanate, an emulsifier, a catalyst and a blowing agent.
- the resulting mixture foams and incorporates the oil into the polyurethane foam.
- the oil absorbing products such as the foamed material or the shredded tires and polystyrene, for example, have limited oil absorption capabilities.
- the utilization of polymers for adsorption or absorption was particularly dependent upon the available material and the polymers were not specially formulated for this purpose.
- Prior polyurethane foams have structural integrity and strength and therefore there must be sufficient cross-linking of the polyol material to form a fairly rigid solid.
- prior art foams were highly cross-linked in the belief that such was required.
- the polymer need not have any significant strength and thus a minimum of cross-linking would be sufficient.
- the polymer even when it has little structural strength can still provide: (1) a high surface to thickness ratio so as to maximize the absorption surface available, and (2) an enhancement of absorption capacity achieved by the further presence of the holes in the foam.
- High oil absorbing polymers are provided in accordance with the invention by the formulation of cross-linked polymeric networks having an unusually low amount of cross-linking. Cross-linking is kept to a minimal level to obtain a network system among polymeric chains.
- the absorption capacity of the polymers of this invention is increased by an optional extraction/drying step to completely remove all solvent material used in the polymerization and all of the soluble polymeric material which did not unite into the network.
- the polymers of this invention can best be defined in terms of their resulting ability to absorb a solvent or oil.
- the swelling ratio of the solid network polymer to the oil should be at least ten or better. That is, it must have a 900% absorption.
- the mean chain length of the polymer between cross-linking sites should be at least 4,000 chain atoms.
- Another way of indicating the minimal cross-linking is that it must be sufficient only to obtain a solid product even when swelled.
- the lowest permissible degree of cross-linking is at the point at which a solid polymer results.
- the invention can thus be applied to virtually any cross-linked polymer system wherein the cross-linking is susceptible of control.
- the resulting weakly cross-linked polymer of this invention is to be utilized in applications where strength is required, upon absorption of oil, the polymer may be disposed on suitable substrates which serve to provide a backbone of strength or structural strength for the absorbed oil and polymer system.
- the process of formulating the polymer generally consists of two steps-synthesis and extraction/drying.
- the second step of extraction/drying is optional; however, the oil absorption capacity of the polymer system is substantially improved when this step is utilized.
- Another reason for extraction/drying may at times be to remove all non-network material so that it cannot be released into the system from which oil is being absorbed.
- the synthesis step can be either (1) polymerization, starting with monomers, which produces chain extension and cross-linking simultaneously, (2) simultaneous cross-linking and chain extension of systems using functional prepolymers (so-called liquid rubbers), or (3) cross-linking only of high molecular weight polymers.
- Preferred systems are formed by thermosetting condensation of functional prepolymers, especially elastomeric prepolymers with difunctional curing agents and at least trifunctional cross-linking agents.
- the several polyfunctional ingredients are mixed together usually in the presence of a catalyst and heated to form long block polymers lightly cross-linked by the cross-linking agent to form a swellable network.
- the oil is able to penetrate and swell the network.
- the amount of oil absorbed is that amount that enters the polymer structure.
- increased absorption could be provided by forming porous foams.
- the data presented below relates to swelling in terms of solid polymer particles absorbing oil and not oil entrained in pores.
- thermosetting The chief distinguishing structural feature of the class of polymers known as thermosetting is that the component polymeric molecules are tied together in a three-dimensional network.
- the prepolymer can have a molecular weight up to 100,000 or more. However, since such prepolymers are fairly viscous, they are more difficult to homogeneously disperse and cross-link. Liquid prepolymers having molecular weights from 1,000 to 6,000 and preferably 2,000 to 3,000 are most effective in the synthesis of this invention.
- Representative elastomeric prepolymers are polymers or copolymers of C 2 to C 8 monounsaturated aliphatic hydrocarbon monomers such as polyethylene, polypropylene, polybutylene, ethylene-propylene, of C 4 to C 8 dienes such as polybutadiene, polyisoprene, polypentadiene, polyhexadiene, or hydrogenated dervatives thereof.
- Preferred hydrocarbon prepolymers are the hydrogenated or unhydrogenated liquid polymeric butadienes which are readily available with functional termination such as hydroxyl or carboxyl suitably those having from about 1.7 to 2.5 hydroxy groups per prepolymer molecule.
- Suitable elastomeric prepolymers are hydroxyl terminated polyalkylene oxide polymers having a molecular weight from 1,000 to 6,000 such as polyethylene oxide, or polypropylene oxide.
- the prepolymers can be joined into a network by known cross-linking mechanisms such as radiation, free radical cure or condensation curing. Condensation cure is preferred since the amount of cross-linking can readily be controlled by the type and amount of cross-linking agent.
- Suitable functional group pairs are hydroxyl-carboxyl (ester), epoxy-carboxyl (ester), amino-carboxyl (amide), aminoisocyanate (urea) and hydroxyl-isocyanate (urethane). Due to the stability of the urethane group and the ready availability of hydroxyl terminated prepolymers the urethane group is the linkage of choice in forming the network polymers of the invention.
- the polymerization mixture must contain some trifunctional cross-linking agent but may also contain a difunctional curing agent and may also contain a monofunctional modifier to control cross-linking and chain extension.
- a catalyst may also be present to accelerate polymerization.
- the curing agent can be a diisocyanate such as toluene diisocyanate (TDI), dimer acid diisocyanate, hexamethylene diisocyanate and 4,4'-methylene di-o-tolyldiisocyanate.
- the curing agents may also be of prepolymer length, suitably 1,000 to 3,000 molecular weight. Such materials are readily synthesized by prereacting a portion of hydroxy-terminated butadiene with a diisocyanate such as TDI.
- a suitable triol cross-linking agent is trimethylol propane (TMP), 1,2,6-hexane triol, glycerol.
- the triol may also be a prepolymer such as a saturated or unsaturated hydroxyl terminated butadiene prepolymer having a functionality from about 2.8 to 3.5.
- Any known urethane catalyst can be used such as ferric acetyl acetonate or stannous octoate.
- the ratio of NCO to total OH can be any ratio between gelling range of the polymerization composition but preferably is present in less than stoichiometric amount the preferred range is between about 0.5 to about 0.85.
- the prepolymers are difunctionally terminated and can, for example, include hydroxyl terminated polypropylene oxide, which is a polyether, hydroxyl terminated polybutadiene, which is an unsaturated hydrocarbon material, and hydrogenated hydroxyl terminated polybutadiene which is a saturated hydrocarbon material and the like.
- the type of reactive group such as a hydroxyl or carboxyl type group on the prepolymer will often determine the type of curing system utilized.
- the aforegoing prepolymers having hydroxyl groups will react with isocyanate to form polyurethanes.
- the same prepolymers could be terminated with carboxyl groups and achieve the urea type cure reaction with isocyanate and produce a blowing agent, CO 2 , at the same time to achieve a foam.
- a polyol having at least three hydroxyl groups can be utilized.
- polyols are polyfunctional prepolymers as illustrated by polybutadiene and polypropylene oxide.
- polyamines will act as cross-linking agents if care is particularly taken to control their reactivity and catalytic effects as is well known.
- a polyisocyanate can also provide cross-linking.
- An example of such a polyisocyanate is polymethylene polyphenylisocyanate.
- Various isocyanate curing agents can be utilized in the polyurethane type cures.
- a difunctional isocyanate such as toluene diisocyanate, TDI
- TDI toluene diisocyanate
- Additional possible diisocyanates would include, dimer acid diisocyanate, hexamethylene diisocyanate, and 4,4'-methylene di-o-tolylisocyanate, are contemplated.
- polyphenylene polymethylene polyisocyanate is possible either by itself as indicated above, or in the presence of a polyfunctional curing alcohol cross-linking agent.
- Any known urethane catalyst can be utilized to promote the reaction.
- Such materials include ferric acetyl acetone, stannous octoate and the like. Most any urethane cure can even be achieved without any catalyst. The catalyst, however, as is well known, assures a more rapid cure.
- the main objective of the herein invention is to get definitive yet as little as practical cross-linking to occur in the polymer network formed.
- the condensation curing system such as the polyurethane one
- several different approaches can be utilized to accomplish the minimal cross-linking desired.
- a product having somewhat different characteristics will result.
- the above discussion particularly pertained to condensation type reactions and particularly to the popular polyurethane type cures.
- polydiene systems such as natural rubber.
- the same type of material utilized in the condensation cures can also be vulcanized.
- the carboxy terminated polybutadienes have the same polydiene structure as, for example, found in natural rubbers but is specifically synthesized to have terminal reactive groups.
- Natural rubbers, such as polyisoprene and synthetic high polymers, such as polybutadiene have average molecular weights ranging into the hundreds of thousands whereas synthetic prepolymers such as the carboxy terminated polybutadienes have much lower molecular weight in the range of 1,000 to 6,000.
- the polydienes can be cured by either sulphur vulcanization or free radical cross-linking. Though these are two chemically different approaches, the resulting products have many common characteristics. Suitable free radical initiators such as dicumyl peroxide and other free radical initiators are additionally contemplated. In both the sulphur and free radical cure systems, control over cross-linking is achieved by progressively lowering either the sulphur or free radical initiator or by using a chain stopper. Another method contemplated for cross-linking diene long chain polymers is radiation. Control of cross-linking density in this case is achieved by dose limitation. Radiation can be used also to cross-link saturated long chain polymers as well as dienes. Examples of such polymers susceptible to radiation cross-linking include but are not limited to polyethylene, ethylene propylene rubber and poly alkylene oxide, such as polyethylene oxide.
- Polymerization can either occur in bulk, depending upon the materials utilized, or it can be carried out in the presence of solvents. Once solvent polymerization is carried out, one can then subject the formed cross-linking material to an additional extraction/drying step. This step serves to particularly increase the absorption capacity of the polymer. Since this is an expensive step, for some applications it thus might not be warranted.
- free radical initiated cross-linking can be carried out using emulsion and suspension polymerization techniques. Both of these techniques have been utilized for making highly cross-linked rubber materials for other end uses. However, for high oil absorption, cross-linking would be controlled, by methods cited above, to a low level.
- a particular advantage of emulsion or suspension polymerization is the ability to prepare a polymer in a desired particle size.
- the polymer product should have a high surface to thickness ratio. Such can be achieved by various mechanical techniques such as grinding, chopping, and other break-up methods, as well as casting of thin films. As indicated above, emulsion or suspension polymerization techniques can also be utilized to inherently form the polymeric material into fine or small particle sizes having a large surface area.
- An additional way to increase the surface to thickness ratio of the polymer product of the invention would be to produce it in the form of an open cell foam. This is accomplished by the utilization of blowing agents during the polymerization in a manner that is well known to create a polymer foam. In urethane type cures, the introduction of either water or carboxylic acid will make the system self-foaming. With polydienes, it is known that free radical initiators having azo structures also serve as blowing agents.
- solute or oil and the polymer must have good mutual solubility for compatibility. This has to do with the structure.
- hydrocarbon polymers will have a high affinity for hydrocarbon oils but not for water.
- polyethylene oxide polymers will do well with water but not with hydrocarbon oils. This has to do with the chain material and is independent of the cross-linking method.
- chain structure of both oil and polymer should be similar.
- the herein invention does not inherently involve new techniques of forming cross-linked polymeric networks.
- the novelty of the invention is related particularly to forming polymers having an extremely low cross-linked density or a minimum of cross-linking. Prior to the herein invention, such materials were in fact not found to be desirable and no need existed for these types of polymers. It is believed that the novelty of the herein invention particularly resides in a recognition of utilization for this type of material for oil and fat absorption and the creation of such materials to achieve the absorption end results desired.
- a polymer was prepared utilizing a liquid hydroxyl terminated polybutadiene prepolymer known as R-45 made by Arco which has a functionality of about three, having an equivalent weight of about 1250, together with a saturated polybutadiene which was Telagen-S made by General Tire, and is a hydrogenated hydroxyl terminated polybutadiene having secondary hydroxyl end groups, a hydroxyl value of 0.90 meg/gm and a molecular weight before hydrogenation of about 1960.
- the trifunctional R-45 thus allowed a cross-linking network to be achieved through the utilization of a diisocyanate which in this example was toluene diisocyanate, TDI.
- Example 2 The same ingredients present in Example 1 were utilized. However, the reaction was carried out in the presence of mineral oil rather than xylene. The polymer was formed from 25.6 grams of R-45; 21.97 grams of Telagen-S; 2.43 grams of TDI, and .050 grams of FEAA mixed into 50 grams of mineral oil. The mixture was cured in 160° F. for 72 hours. A solvent extraction was carried out utilizing benzene. The sol:gel ratio obtained was 49.54. In the absorption test for the dried material, oleic acid was utilized as a solute. The weight ratio of the solute absorbed to the dry polymer material was 25.81.
- a polypropylene glycol was utilized as a basic prepolymer material, and 1,2,6-hexane triol was a cross-linking agent.
- 1,2,6-hexane triol was a cross-linking agent.
- 44.71 grams of polypropylene glycol; 0.66 grams of the hexane triol; 4.63 grams of TDI; and .025 grams of FEAA was mixed together.
- the material was cured at 160° F. for 72 hours.
- Solvent extraction was performed on the resulting material utilizing benzene.
- the sol/gel ratio resulting from the solvent extraction was 1.33.
- the absorption test on the dry polymer was performed using oleic acid as the solute.
- the weight ratio of solute absorbed to the dry polymer formed herein was 17.81.
- the herein material was also tested prior to the solvent extraction.
- the absorption ratio of oleic acid to the polymer in this case was 3.55.
- a rubber cement consisting of six percent natural rubber dissolved in benzene was utilized as a basic prepolymer material.
- This material is known as Goodrich No. 4 made by the B. F. Goodrich Company.
- 100 grams of the rubber cement was mixed with 0.60 grams of powdered zinc oxide which serves as filler and 0.12 grams of stearic acid which is conventionally used in rubber compounding.
- a sulphur vulcanization was utilized. Thus 0.18 gram of sulphur was added to the mixture together with 0.06 gram of diphenyl quanidine.
- the above composition is a standard rubber formulation with the amount of sulfur used being significantly reduced to achieve the desired low cross-linking.
- the mixed material was cured at 160° F. for 72 hours.
- a solvent extraction was performed on the resulting material utilizing benzene.
- the sol/gel ratio obtained was 0.37.
- Two absorption tests were performed. The first utilized Wesson Oil, a soybean based vegatable oil made by Hunt-Wesson Foods, Inc. Company. The weight ratio of solute absorbed to dry polymer for the Wesson oil was 16.00.
- the absorption test was also performed with mineral oil and a weight ratio of mineral oil solute absorbed to dry polymer for this material was 23.28. If the resulting polymer was not subjected to the extraction/drying, the ratio of mineral oil absorbed to polymer would be 16.99.
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Abstract
A polymer system and resulting method useful for absorbing fats or oils which comprises forming a solid, network polymer having a minimal amount of cross-linking. The polymer that remains solid at a swelling ratio in oil or fat of at least ten and thus provides an oil absorption greater than 900 weight percent.
Description
The invention described herein was made in the performance of work under a NASA contract and is subject to the provisions of Section 305 of the National Aeronautics and Space Act of 1958, public Law 83-568 (72 Stat. 435; 42 USC 2457).
This application is a continuation-in-part of Ser. No. 228,229 filed Feb. 22, 1972, now abandoned.
1. Field of the Invention
The present invention relates to novel lightly cross-linked, network polymeric systems and method of forming and using same to absorb oils.
2. Description of the Prior Art
There has recently been great concern with improving oil absorbing materials, especially the oil spill off the coast of Santa Barbara, Calif. and other areas where oil has presented a problem with regard to water pollution. One clean-up approach has involved the utilization of polyurethane foams to absorb the oil from the surface of water. Another method involves absorbing oil with a mixture of oleophilic shredded rubber tires and particulate polystyrene scraps as disclosed in U.S. Pat. No. 3,567,660. The resulting absorbate is then converted to an asphalt-like material. Apparently, the liquid oil coalesces around the sorbent rubber particles to form large coherent agglomerates. Another approach, disclosed in U.S. Pat. No. 3,314,903, relates to absorbing oil by forming an in situ oil extended polyurethane foam. The oil is mixed together with a liquid polyol, an aromatic diisocyanate, an emulsifier, a catalyst and a blowing agent. The resulting mixture foams and incorporates the oil into the polyurethane foam.
In all of the prior art methods heretofore disclosed, the oil absorbing products such as the foamed material or the shredded tires and polystyrene, for example, have limited oil absorption capabilities. In other words, the utilization of polymers for adsorption or absorption was particularly dependent upon the available material and the polymers were not specially formulated for this purpose. Prior polyurethane foams have structural integrity and strength and therefore there must be sufficient cross-linking of the polyol material to form a fairly rigid solid. Thus, prior art foams were highly cross-linked in the belief that such was required. However, it has been found here for many oil absorbing situations, the polymer need not have any significant strength and thus a minimum of cross-linking would be sufficient. The polymer, even when it has little structural strength can still provide: (1) a high surface to thickness ratio so as to maximize the absorption surface available, and (2) an enhancement of absorption capacity achieved by the further presence of the holes in the foam. In view of the above discussion, it can be seen that though polymer systems were used to absorb oil, none of the prior art techniques provided for an extremely high absorbency of oil per unit of polymeric material utilized.
High oil absorbing polymers are provided in accordance with the invention by the formulation of cross-linked polymeric networks having an unusually low amount of cross-linking. Cross-linking is kept to a minimal level to obtain a network system among polymeric chains. The absorption capacity of the polymers of this invention is increased by an optional extraction/drying step to completely remove all solvent material used in the polymerization and all of the soluble polymeric material which did not unite into the network. The polymers of this invention can best be defined in terms of their resulting ability to absorb a solvent or oil. The swelling ratio of the solid network polymer to the oil should be at least ten or better. That is, it must have a 900% absorption. In order to achieve the foregoing, it is believed that the mean chain length of the polymer between cross-linking sites should be at least 4,000 chain atoms. Another way of indicating the minimal cross-linking is that it must be sufficient only to obtain a solid product even when swelled. Thus, the lowest permissible degree of cross-linking is at the point at which a solid polymer results. The invention can thus be applied to virtually any cross-linked polymer system wherein the cross-linking is susceptible of control. Where the resulting weakly cross-linked polymer of this invention is to be utilized in applications where strength is required, upon absorption of oil, the polymer may be disposed on suitable substrates which serve to provide a backbone of strength or structural strength for the absorbed oil and polymer system.
It should be readily apparent that the herein invention can apply to an extremely wide variety cross-linked polymer systems. The process of formulating the polymer generally consists of two steps-synthesis and extraction/drying. The second step of extraction/drying is optional; however, the oil absorption capacity of the polymer system is substantially improved when this step is utilized. Another reason for extraction/drying may at times be to remove all non-network material so that it cannot be released into the system from which oil is being absorbed.
The synthesis step, discussed above, can be either (1) polymerization, starting with monomers, which produces chain extension and cross-linking simultaneously, (2) simultaneous cross-linking and chain extension of systems using functional prepolymers (so-called liquid rubbers), or (3) cross-linking only of high molecular weight polymers.
Preferred systems are formed by thermosetting condensation of functional prepolymers, especially elastomeric prepolymers with difunctional curing agents and at least trifunctional cross-linking agents. The several polyfunctional ingredients are mixed together usually in the presence of a catalyst and heated to form long block polymers lightly cross-linked by the cross-linking agent to form a swellable network. The oil is able to penetrate and swell the network. The amount of oil absorbed is that amount that enters the polymer structure. Of course, increased absorption could be provided by forming porous foams. The data presented below relates to swelling in terms of solid polymer particles absorbing oil and not oil entrained in pores.
The chief distinguishing structural feature of the class of polymers known as thermosetting is that the component polymeric molecules are tied together in a three-dimensional network. The average length of polymer chain between cross-linking (interconnecting) sites, together with the flexibility/stiffness character of the chain material, determines the mechanical properties of the polymer. Regardless of chain flexibility, highly cross-linked polymers are rigid. On the other hand, polymers with long chains between cross-links are rubbery, providing those chains are flexible. Another characteristic of the latter type of polymer is its ability to absorb extremely large quantities of compatible solvent and yet remain solid.
The prepolymer can have a molecular weight up to 100,000 or more. However, since such prepolymers are fairly viscous, they are more difficult to homogeneously disperse and cross-link. Liquid prepolymers having molecular weights from 1,000 to 6,000 and preferably 2,000 to 3,000 are most effective in the synthesis of this invention.
Representative elastomeric prepolymers are polymers or copolymers of C2 to C8 monounsaturated aliphatic hydrocarbon monomers such as polyethylene, polypropylene, polybutylene, ethylene-propylene, of C4 to C8 dienes such as polybutadiene, polyisoprene, polypentadiene, polyhexadiene, or hydrogenated dervatives thereof. Preferred hydrocarbon prepolymers are the hydrogenated or unhydrogenated liquid polymeric butadienes which are readily available with functional termination such as hydroxyl or carboxyl suitably those having from about 1.7 to 2.5 hydroxy groups per prepolymer molecule.
Other suitable elastomeric prepolymers are hydroxyl terminated polyalkylene oxide polymers having a molecular weight from 1,000 to 6,000 such as polyethylene oxide, or polypropylene oxide.
The prepolymers can be joined into a network by known cross-linking mechanisms such as radiation, free radical cure or condensation curing. Condensation cure is preferred since the amount of cross-linking can readily be controlled by the type and amount of cross-linking agent.
Suitable functional group pairs are hydroxyl-carboxyl (ester), epoxy-carboxyl (ester), amino-carboxyl (amide), aminoisocyanate (urea) and hydroxyl-isocyanate (urethane). Due to the stability of the urethane group and the ready availability of hydroxyl terminated prepolymers the urethane group is the linkage of choice in forming the network polymers of the invention.
The polymerization mixture must contain some trifunctional cross-linking agent but may also contain a difunctional curing agent and may also contain a monofunctional modifier to control cross-linking and chain extension. A catalyst may also be present to accelerate polymerization.
In the case of a urethane cure, the curing agent can be a diisocyanate such as toluene diisocyanate (TDI), dimer acid diisocyanate, hexamethylene diisocyanate and 4,4'-methylene di-o-tolyldiisocyanate. The curing agents may also be of prepolymer length, suitably 1,000 to 3,000 molecular weight. Such materials are readily synthesized by prereacting a portion of hydroxy-terminated butadiene with a diisocyanate such as TDI. A suitable triol cross-linking agent is trimethylol propane (TMP), 1,2,6-hexane triol, glycerol. The triol may also be a prepolymer such as a saturated or unsaturated hydroxyl terminated butadiene prepolymer having a functionality from about 2.8 to 3.5. Any known urethane catalyst can be used such as ferric acetyl acetonate or stannous octoate. The ratio of NCO to total OH can be any ratio between gelling range of the polymerization composition but preferably is present in less than stoichiometric amount the preferred range is between about 0.5 to about 0.85.
In order to particularly understand the invention, attention is directed to the broad class of polyurethane type reactions. In this system, the prepolymers are difunctionally terminated and can, for example, include hydroxyl terminated polypropylene oxide, which is a polyether, hydroxyl terminated polybutadiene, which is an unsaturated hydrocarbon material, and hydrogenated hydroxyl terminated polybutadiene which is a saturated hydrocarbon material and the like. It should be pointed out that the type of reactive group, such as a hydroxyl or carboxyl type group on the prepolymer will often determine the type of curing system utilized. The aforegoing prepolymers having hydroxyl groups will react with isocyanate to form polyurethanes. In some other types of cures, the same prepolymers could be terminated with carboxyl groups and achieve the urea type cure reaction with isocyanate and produce a blowing agent, CO2, at the same time to achieve a foam.
In order to achieve a cross-linking with the type of prepolymers utilized in a urethane type cure, a polyol having at least three hydroxyl groups can be utilized. In some cases, polyols are polyfunctional prepolymers as illustrated by polybutadiene and polypropylene oxide. Additionally, polyamines will act as cross-linking agents if care is particularly taken to control their reactivity and catalytic effects as is well known. A polyisocyanate can also provide cross-linking. An example of such a polyisocyanate is polymethylene polyphenylisocyanate. Various isocyanate curing agents can be utilized in the polyurethane type cures.
For example, where a prepolymer, and a polyol cross-linking agent is utilized, a difunctional isocyanate such as toluene diisocyanate, TDI, can be used. Additional possible diisocyanates would include, dimer acid diisocyanate, hexamethylene diisocyanate, and 4,4'-methylene di-o-tolylisocyanate, are contemplated. The utilization of polyphenylene polymethylene polyisocyanate is possible either by itself as indicated above, or in the presence of a polyfunctional curing alcohol cross-linking agent.
Any known urethane catalyst can be utilized to promote the reaction. Such materials include ferric acetyl acetone, stannous octoate and the like. Most any urethane cure can even be achieved without any catalyst. The catalyst, however, as is well known, assures a more rapid cure.
As indicated, the main objective of the herein invention is to get definitive yet as little as practical cross-linking to occur in the polymer network formed. In the condensation curing system, such as the polyurethane one, several different approaches can be utilized to accomplish the minimal cross-linking desired. Depending upon the approach utilized, a product having somewhat different characteristics will result.
In order to reduce the cross-linking concentration, one can reduce the concentration of the cross-linking agent. Additionally, one may shift the stoichiometry from near 1:1 of the differing reactive groups present to an excess of one or the other of the reactive groups. For example, in a system of a diol, a triol and a dicarboxylic acid, one can have an excess of either the OH groups in the mixed diol and triol or an excess of COOH groups in the acid above that stoichiometrally required to achieve complete cross-linking.
An additional approach to limiting the cross-linking is through the addition of a monofunctional ingredient such as 1-decanol which serves to terminate branching chains instead of allowing them to join other chains to intensify cross-linking.
It should be pointed out that one cannot readily determine beforehand with precision the amount of ingredients required to achieve the minimal cross-linking by using any of the above approaches indicated particularly for condensation type reactions. Rather, the processes involve simple trial and error experimentation within the framework of any of the above approaches to determine the conditions whereby minimal cross-linking is achieved and a maximum of oil absorption by the formed polymer is obtained. The following specific examples will give an indication of specific formulated polymer systems that can be formulated within the concept of the invention and are merely illustrative of the approach that can be taken within the broad spectrum of possibilities that exist within the polymeric art to achieve the herein results.
The above discussion particularly pertained to condensation type reactions and particularly to the popular polyurethane type cures. To illustrate the addition type of reaction, attention can be directed to polydiene systems such as natural rubber. It should be pointed out that the same type of material utilized in the condensation cures can also be vulcanized. For example, the carboxy terminated polybutadienes have the same polydiene structure as, for example, found in natural rubbers but is specifically synthesized to have terminal reactive groups. Natural rubbers, such as polyisoprene and synthetic high polymers, such as polybutadiene, have average molecular weights ranging into the hundreds of thousands whereas synthetic prepolymers such as the carboxy terminated polybutadienes have much lower molecular weight in the range of 1,000 to 6,000. The polydienes can be cured by either sulphur vulcanization or free radical cross-linking. Though these are two chemically different approaches, the resulting products have many common characteristics. Suitable free radical initiators such as dicumyl peroxide and other free radical initiators are additionally contemplated. In both the sulphur and free radical cure systems, control over cross-linking is achieved by progressively lowering either the sulphur or free radical initiator or by using a chain stopper. Another method contemplated for cross-linking diene long chain polymers is radiation. Control of cross-linking density in this case is achieved by dose limitation. Radiation can be used also to cross-link saturated long chain polymers as well as dienes. Examples of such polymers susceptible to radiation cross-linking include but are not limited to polyethylene, ethylene propylene rubber and poly alkylene oxide, such as polyethylene oxide.
Polymerization can either occur in bulk, depending upon the materials utilized, or it can be carried out in the presence of solvents. Once solvent polymerization is carried out, one can then subject the formed cross-linking material to an additional extraction/drying step. This step serves to particularly increase the absorption capacity of the polymer. Since this is an expensive step, for some applications it thus might not be warranted.
In addition to the utilization of a solvent in the polymerization, which appears to provide higher absorption characteristics, free radical initiated cross-linking can be carried out using emulsion and suspension polymerization techniques. Both of these techniques have been utilized for making highly cross-linked rubber materials for other end uses. However, for high oil absorption, cross-linking would be controlled, by methods cited above, to a low level. A particular advantage of emulsion or suspension polymerization is the ability to prepare a polymer in a desired particle size.
Absorption of oil is a slow diffusion process into the polymer material formed herein. Thus, it should be apparent that for most applications, the polymer product should have a high surface to thickness ratio. Such can be achieved by various mechanical techniques such as grinding, chopping, and other break-up methods, as well as casting of thin films. As indicated above, emulsion or suspension polymerization techniques can also be utilized to inherently form the polymeric material into fine or small particle sizes having a large surface area.
An additional way to increase the surface to thickness ratio of the polymer product of the invention would be to produce it in the form of an open cell foam. This is accomplished by the utilization of blowing agents during the polymerization in a manner that is well known to create a polymer foam. In urethane type cures, the introduction of either water or carboxylic acid will make the system self-foaming. With polydienes, it is known that free radical initiators having azo structures also serve as blowing agents.
It has been found that when the polymers of the invention, particularly the urethane type polymers are swollen with oil solute, they become very physically weak. For some applications, this is of no moment. For other applications, such as an oil slick clean up, it could present a problem. This could be overcome, however, by depositing the polymer onto a fiber substrate for example a mop could be constructed for oil slick clean up that could be made of long strings of fiber coated with the polymer. The fibers can be in the form of individual strands or actual pieces of fabric. Virtually any substrate material can be utilized which will not be effected by the oil yet is capable of supporting the cross-linked polymer product of this invention. With high absorption capacity as a goal, very low cross-linking alone is not sufficient. The solute or oil and the polymer must have good mutual solubility for compatibility. This has to do with the structure. For example, hydrocarbon polymers will have a high affinity for hydrocarbon oils but not for water. On the other hand, polyethylene oxide polymers will do well with water but not with hydrocarbon oils. This has to do with the chain material and is independent of the cross-linking method. Qualitatively, chain structure of both oil and polymer should be similar. These are semi-quantitative indexes which can be used to help choose which one to use such as "cohesive energy density" and "solubility parameter".
It can be seen from the aforegoing discussion that the herein invention does not inherently involve new techniques of forming cross-linked polymeric networks. The novelty of the invention is related particularly to forming polymers having an extremely low cross-linked density or a minimum of cross-linking. Prior to the herein invention, such materials were in fact not found to be desirable and no need existed for these types of polymers. It is believed that the novelty of the herein invention particularly resides in a recognition of utilization for this type of material for oil and fat absorption and the creation of such materials to achieve the absorption end results desired.
The specific examples which follow are illustrative of general types of polymer chain structures utilized to demonstrate this invention. The following types of polymer chains are not to be understood as limiting the invention, but are particularly illustrative of typical categories of polymers that can be utilized.
In this example, a polymer was prepared utilizing a liquid hydroxyl terminated polybutadiene prepolymer known as R-45 made by Arco which has a functionality of about three, having an equivalent weight of about 1250, together with a saturated polybutadiene which was Telagen-S made by General Tire, and is a hydrogenated hydroxyl terminated polybutadiene having secondary hydroxyl end groups, a hydroxyl value of 0.90 meg/gm and a molecular weight before hydrogenation of about 1960. The trifunctional R-45 thus allowed a cross-linking network to be achieved through the utilization of a diisocyanate which in this example was toluene diisocyanate, TDI. As a result, 25.33 grams of R-45; 21.74 grams of Telagen-S and 2.925 grams of TDI were mixed together. Added to the mixture was 0.05 grams of ferric acetyl acetonate (FEAA) as a polymerization catalyst. The reaction was carried out in 50 grams of xylene as a solvent. The cure conditions were 120° F. for twenty-four hours. Benzene was utilized for a solvent in the extraction step to remove from the cured product all of the sol fraction present in the formed cross-linked material but not attached to the network. The remaining solid was then dried and weighed and is referred to hereinafter as the gel. The ratio of sol removed to the remaining gel in this example was 4.46. When the product was placed in oleic acid, the ratio of solute absorbed to dry polymer was 12.07 a swelling ratio of 13.01 to 1.0. In order to obtain a better concept as to the low cross-linking density, it should be pointed out that in order to have achieved a fully cross-linked material based upon the amount of reactive sites present 3.60 grams of TDI could have been utilized.
The same ingredients present in Example 1 were utilized. However, the reaction was carried out in the presence of mineral oil rather than xylene. The polymer was formed from 25.6 grams of R-45; 21.97 grams of Telagen-S; 2.43 grams of TDI, and .050 grams of FEAA mixed into 50 grams of mineral oil. The mixture was cured in 160° F. for 72 hours. A solvent extraction was carried out utilizing benzene. The sol:gel ratio obtained was 49.54. In the absorption test for the dried material, oleic acid was utilized as a solute. The weight ratio of the solute absorbed to the dry polymer material was 25.81.
In this example, a polypropylene glycol was utilized as a basic prepolymer material, and 1,2,6-hexane triol was a cross-linking agent. Thus, 44.71 grams of polypropylene glycol; 0.66 grams of the hexane triol; 4.63 grams of TDI; and .025 grams of FEAA was mixed together. The material was cured at 160° F. for 72 hours. Solvent extraction was performed on the resulting material utilizing benzene. The sol/gel ratio resulting from the solvent extraction was 1.33. The absorption test on the dry polymer was performed using oleic acid as the solute. The weight ratio of solute absorbed to the dry polymer formed herein was 17.81. The herein material was also tested prior to the solvent extraction. The absorption ratio of oleic acid to the polymer in this case was 3.55.
In this example, a rubber cement consisting of six percent natural rubber dissolved in benzene was utilized as a basic prepolymer material. This material is known as Goodrich No. 4 made by the B. F. Goodrich Company. 100 grams of the rubber cement was mixed with 0.60 grams of powdered zinc oxide which serves as filler and 0.12 grams of stearic acid which is conventionally used in rubber compounding. A sulphur vulcanization was utilized. Thus 0.18 gram of sulphur was added to the mixture together with 0.06 gram of diphenyl quanidine. The above composition is a standard rubber formulation with the amount of sulfur used being significantly reduced to achieve the desired low cross-linking. The mixed material was cured at 160° F. for 72 hours. A solvent extraction was performed on the resulting material utilizing benzene. The sol/gel ratio obtained was 0.37. Two absorption tests were performed. The first utilized Wesson Oil, a soybean based vegatable oil made by Hunt-Wesson Foods, Inc. Company. The weight ratio of solute absorbed to dry polymer for the Wesson oil was 16.00. The absorption test was also performed with mineral oil and a weight ratio of mineral oil solute absorbed to dry polymer for this material was 23.28. If the resulting polymer was not subjected to the extraction/drying, the ratio of mineral oil absorbed to polymer would be 16.99.
It is to be realized that only preferred embodiments of the invention have been described and that numerous substitutions, modifications and alterations are permissible without departing from the spirit and scope of the invention as defined in the following claims.
Claims (15)
1. A method of absorbing an oil selected from a hydrocarbon oil and a fatty acid oil comprising the steps of:
forming a lightly cross-linked highly swellable, solid, network polymer having an amount of cross-linking such that the polymer will exhibit an absorption characteristic by weight in said oil of at least 900 weight percent of said oil absorbed based on dry weight of the gel fraction of polymer formed by reacting a difunctional hydroxyl-terminated liquid prepolymer having a molecular weight of 1,000 to 6,000, a difunctional isocyanate curing agent in an amount less than that required to react with available hydroxyl groups so as not to form a fully cross-linked polymer, and an at least trifunctional hydroxyl-substituted cross-linking agent in a minimum amount necessary to form a solid, highly swellable polymeric product having a mean chain length between cross-linking sites of at least 4,000 chain atoms and said absorption characteristic;
extracting the soluble portion from the cross-linked portion of said polymer product; and
adding said cross-linked polymer portion to said oil and swelling said portion and absorbing said oil therein in an amount of at least 10 times the weight of said cross-linked portion.
2. A method according to claim 1 in which said cross-linked network polymer has said absorption characteristic in oleic acid of at least 2,000 weight percent of oleic acid absorbed based on gel fraction of dry polymer.
3. A method according to claim 1 in which said prepolymer is hydroxy terminated material selected from unsaturated hydrocarbons, saturated hydrocarbons and polyethers.
4. A method according to claim 1 in which the ratio of NCO to total OH is from 0.5 to 0.85.
5. A method according to claim 4 in which the amount of cross-linking OH is from 5 to 25% of total OH.
6. A method according to claim 1 in which the diisocyanate is selected from toluene diisocyanate, dimer acid diisocyanate, hexamethylene diisocyanate and 4,4'-methylene di-o-tolylisocyanate.
7. A method according to claim 6 in which the prepolymer is a polybutadiene, the diisocyanate is toluene diisocyanate and the triol is selected from a trihydroxy substituted liquid polybutadiene and hexane triol.
8. A method according to claim 7 in which the polymer is formed from a reaction mixture containing in relative proportions, of about 25.6 grams of a trihydroxy substituted polybutadiene, 21.97 grams of dihydroxy polybutadiene and 2.43 grams of toluene diisocyanate and exhibits a weight ratio of absorbed oleic acid to dry polymer of about 25.81.
9. A lightly cross-linked, solid, network polymer highly swellable in hydrocarbon oil comprising the cross-linked, sol-extracted, urethane reaction product of:
a dihydroxy terminated liquid prepolymer having a molecular weight from 1,000 to 6,000;
a diisocyanate curing agent in an amount less than that required to react with available hydroxyl groups so as not to form a fully cross-linked polymer, the ratio of NCO to total OH being from 0.5 to 0.85; and
a triol cross-linking agent in a minimum amount necessary to form a solid, highly swellable polymer having a mean chain length between cross-linking sites of at least 4,000 chain atoms and exhibiting an absorption of at least 900 weight percent of hydrocarbon oil based on gel fraction of dry polymer, the amount of cross-linking OH being from 5 to 25% of the total OH.
10. A polymer according to claim 9 in which the absorption characteristic in oleic acid is at least 2,000 weight percent of oleic acid absorbed based on gel fraction of dry polymer.
11. A polymer according to claim 10 in which the prepolymer is a hydroxy terminated material selected from unsaturated hydrocarbon, saturated hydrocarbon and polyether.
12. A polymer according to claim 11 in which the prepolymer is a polybutadiene.
13. A polymer according to claim 12 in which the diisocyanate is selected from toluene diisocyanate, dimer acid diisocyanate, hexamethylene diisocyanate and 4,4'-methylene di-o-tolyisocyanate.
14. A polymer according to claim 13 in which the prepolymer is a polybutadiene, the diisocyanate is toluene diisocyanate and the tiol is selected from a trihydroxy substituted liquid polybutadiene and hexane triol.
15. A polymer according to claim 14 in which the polymer is formed from a reaction mixture containing in relative proportions, of about 25.6 grams of a trihydroxy substituted polybutadiene, 21.97 grams of dihydroxy polybutadiene and 2.43 grams of toluene diisocyanate and exhibits a weight ratio of absorbed oleic acid to dry polymer of about 25.81.
Priority Applications (1)
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US05/674,700 US4039489A (en) | 1972-02-22 | 1976-04-07 | Oil and fat absorbing polymers |
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Application Number | Priority Date | Filing Date | Title |
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US22822972A | 1972-02-22 | 1972-02-22 | |
US05/674,700 US4039489A (en) | 1972-02-22 | 1976-04-07 | Oil and fat absorbing polymers |
Related Parent Applications (1)
Application Number | Title | Priority Date | Filing Date |
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US22822972A Continuation-In-Part | 1972-02-22 | 1972-02-22 |
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US4039489A true US4039489A (en) | 1977-08-02 |
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US05/674,700 Expired - Lifetime US4039489A (en) | 1972-02-22 | 1976-04-07 | Oil and fat absorbing polymers |
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Cited By (37)
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US4187187A (en) * | 1977-05-02 | 1980-02-05 | Turbeville Joseph E | Method and apparatus for pollutant spill control |
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US4366067A (en) * | 1980-10-20 | 1982-12-28 | Golding Gordon R | Method and apparatus for removal and recovery of oil |
US4451453A (en) * | 1982-04-13 | 1984-05-29 | The Dow Chemical Company | Method for treating contact dermatitis |
US4489058A (en) * | 1983-05-23 | 1984-12-18 | The Dow Chemical Company | Acne control method |
US4522953A (en) * | 1981-03-11 | 1985-06-11 | Lever Brothers Company | Low density porous cross-linked polymeric materials and their preparation and use as carriers for included liquids |
US4611014A (en) * | 1984-03-05 | 1986-09-09 | Lever Brothers Company | Porous polymers |
US4619826A (en) * | 1983-05-23 | 1986-10-28 | The Dow Chemical Company | Acne control method |
US4659564A (en) * | 1984-02-24 | 1987-04-21 | Lever Brothers Company | Skin treatment product |
US4728711A (en) * | 1986-01-06 | 1988-03-01 | Mobay Corporation | Swellable coating compositions |
US4980072A (en) * | 1988-11-24 | 1990-12-25 | Bayer Aktiengesellschaft | Process for the removal of surface-distributed hydrocarbons, in particular oil residues |
US5039414A (en) * | 1989-08-01 | 1991-08-13 | Mueller Marc B | Process for separating and/or recovering hydrocarbon oils from water using biodegradable absorbent sponges |
US5180704A (en) * | 1991-04-19 | 1993-01-19 | Regents Of The University Of Minnesota | Oil sorption with surface-modified rubber |
US5304311A (en) * | 1991-07-04 | 1994-04-19 | Enichem Elastomeri S.R.L. | Method for removing hydrocarbon products from the surface of an aqueous medium |
US5360548A (en) * | 1989-02-14 | 1994-11-01 | Elf Atochem, S.A. | Process for absorbing organic polluting products |
US5393329A (en) * | 1991-09-06 | 1995-02-28 | Kabushiki Kaisha Toyota Chuo Kenkyusho | Fuel-sorbing device using layered porous silica |
US5423985A (en) * | 1992-07-09 | 1995-06-13 | Centro Sviluppo Settori Impiego S.R.L. | Modular element for absorbing oily substances from surfaces of water bodies and purification system using such elements |
US5844011A (en) * | 1997-04-09 | 1998-12-01 | Gaudin; Raymond J. | Composition and method for selectively absorbing liquid hydrocarbon from a floor or other hard surface |
US5863440A (en) * | 1996-05-24 | 1999-01-26 | Abtech Industries, Inc. | Methods for ameliorating oil spills in marine and inland waters |
US6080307A (en) * | 1998-09-29 | 2000-06-27 | Abtech Industries, Inc. | Storm drain systems for filtering trash and hydrocarbons |
US6099723A (en) * | 1997-06-06 | 2000-08-08 | Abtech Industries, Inc. | Catchbasin systems for filtering hydrocarbon spills |
US6106707A (en) * | 1998-02-18 | 2000-08-22 | Abtech Industries, Inc. | Curb-inlet storm drain systems for filtering trash and hydrocarbons |
US6344519B1 (en) | 1997-01-10 | 2002-02-05 | Abtech Industries, Inc. | Systems for ameliorating aqueous hydrocarbon spills |
US6531059B1 (en) | 2000-10-05 | 2003-03-11 | Abtech Industries, Inc. | Suspended runoff water filter |
US6541569B1 (en) | 1997-01-10 | 2003-04-01 | Abtech Industries, Inc. | Polymer alloys, morphology and materials for environmental remediation |
US20030072804A1 (en) * | 2001-03-19 | 2003-04-17 | The Procter & Gamble Company | Use of non-digestible polymeric foams to sequester ingested materials thereby inhibiting their absorption by the body |
US20030091610A1 (en) * | 2001-03-19 | 2003-05-15 | The Procter & Gamble Company | Use of non-digestible polymeric foams to sequester ingested materials thereby inhibiting their absorption by the body |
US20040112823A1 (en) * | 2000-09-07 | 2004-06-17 | Amine Benachenou | Polyurethane oil de-emulsification unit |
US6764603B2 (en) | 1992-08-07 | 2004-07-20 | Akzo Nobel Nv | Material for extracting hydrophobic components dissolved in water |
US20070241059A1 (en) * | 2004-05-14 | 2007-10-18 | Jest Beylich | Method for Treatment of Foil to Facilitate Its Subsequent Removal |
US20070299149A1 (en) * | 2006-06-22 | 2007-12-27 | Vadim Goldshtein | Method of making and using sorbent and filtering material from secondary waste rubber |
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US8702989B2 (en) | 2010-07-01 | 2014-04-22 | Donald Lane Yancy | Method and composition for environmental clean up |
US9284813B2 (en) | 2013-06-10 | 2016-03-15 | Freudenberg Oil & Gas, Llc | Swellable energizers for oil and gas wells |
US10821419B2 (en) | 2017-02-28 | 2020-11-03 | Donmark Holdings Inc. | Filter apparatus for the treatment of hydrocarbon contaminated water |
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