US3603763A - Electrode for building up of steel articles - Google Patents
Electrode for building up of steel articles Download PDFInfo
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- US3603763A US3603763A US835974A US3603763DA US3603763A US 3603763 A US3603763 A US 3603763A US 835974 A US835974 A US 835974A US 3603763D A US3603763D A US 3603763DA US 3603763 A US3603763 A US 3603763A
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 9
- 239000010959 steel Substances 0.000 title claims abstract description 9
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims abstract description 36
- 239000011651 chromium Substances 0.000 claims abstract description 34
- 229910052804 chromium Inorganic materials 0.000 claims abstract description 21
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 17
- 239000011734 sodium Substances 0.000 claims abstract description 16
- 229910052708 sodium Inorganic materials 0.000 claims abstract description 14
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 13
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims abstract description 12
- 229910003470 tongbaite Inorganic materials 0.000 claims abstract description 12
- -1 chromium carbides Chemical class 0.000 claims abstract description 11
- 229910052580 B4C Inorganic materials 0.000 claims abstract description 8
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims abstract description 8
- INAHAJYZKVIDIZ-UHFFFAOYSA-N boron carbide Chemical compound B12B3B4C32B41 INAHAJYZKVIDIZ-UHFFFAOYSA-N 0.000 claims abstract description 8
- 229910000599 Cr alloy Inorganic materials 0.000 claims abstract description 5
- 239000000788 chromium alloy Substances 0.000 claims abstract description 5
- NUEWEVRJMWXXFB-UHFFFAOYSA-N chromium(iii) boride Chemical compound [Cr]=[B] NUEWEVRJMWXXFB-UHFFFAOYSA-N 0.000 claims abstract description 5
- UFGZSIPAQKLCGR-UHFFFAOYSA-N chromium carbide Chemical compound [Cr]#C[Cr]C#[Cr] UFGZSIPAQKLCGR-UHFFFAOYSA-N 0.000 claims description 11
- 229910052796 boron Inorganic materials 0.000 claims description 6
- 229910052782 aluminium Inorganic materials 0.000 claims description 5
- 229910000838 Al alloy Inorganic materials 0.000 claims description 3
- 229910004883 Na2SiF6 Inorganic materials 0.000 claims 1
- 229910052751 metal Inorganic materials 0.000 abstract description 13
- 239000002184 metal Substances 0.000 abstract description 13
- 239000011159 matrix material Substances 0.000 abstract description 11
- 239000011230 binding agent Substances 0.000 abstract description 3
- 229910045601 alloy Inorganic materials 0.000 description 13
- 239000000956 alloy Substances 0.000 description 13
- 150000001247 metal acetylides Chemical class 0.000 description 10
- 229910052799 carbon Inorganic materials 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 3
- 239000006004 Quartz sand Substances 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 239000003082 abrasive agent Substances 0.000 description 2
- 239000003500 flue dust Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 238000005728 strengthening Methods 0.000 description 2
- 229910052721 tungsten Inorganic materials 0.000 description 2
- 239000010937 tungsten Substances 0.000 description 2
- 229910018084 Al-Fe Inorganic materials 0.000 description 1
- 229910018192 Al—Fe Inorganic materials 0.000 description 1
- 229910000975 Carbon steel Inorganic materials 0.000 description 1
- 229910001018 Cast iron Inorganic materials 0.000 description 1
- 229910000990 Ni alloy Inorganic materials 0.000 description 1
- NPXOKRUENSOPAO-UHFFFAOYSA-N Raney nickel Chemical compound [Al].[Ni] NPXOKRUENSOPAO-UHFFFAOYSA-N 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 239000010962 carbon steel Substances 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 229910000765 intermetallic Inorganic materials 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- UONOETXJSWQNOL-UHFFFAOYSA-N tungsten carbide Chemical group [W+]#[C-] UONOETXJSWQNOL-UHFFFAOYSA-N 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C30/00—Coating with metallic material characterised only by the composition of the metallic material, i.e. not characterised by the coating process
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
- B23K35/24—Selection of soldering or welding materials proper
- B23K35/32—Selection of soldering or welding materials proper with the principal constituent melting at more than 1550 degrees C
- B23K35/327—Selection of soldering or welding materials proper with the principal constituent melting at more than 1550 degrees C comprising refractory compounds, e.g. carbides
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C26/00—Coating not provided for in groups C23C2/00 - C23C24/00
- C23C26/02—Coating not provided for in groups C23C2/00 - C23C24/00 applying molten material to the substrate
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
- B23K35/36—Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest
- B23K35/368—Selection of non-metallic compositions of core materials either alone or conjoint with selection of soldering or welding materials
Definitions
- Powdered carbide electrodes for building up of steel articles having high wear resistance of the built-up metal are composed of a nickel sheath and a core containing chromium carbides, e.g. Cr C and l-3 percent of aluminum powder, based on the overall weight of the electrode.
- the core may also contain l-3 percent by weight of the electrode of sodium fluosilicate to eliminate porosity in the built-up layer and chromium boride, boron carbide or boron-chromium alloys to strengthen the matrix (binder) of the deposited metal.
- the present invention relates to materials for welding and building up and, more specifically. electrodes to be used for building up of steel articles.
- the present invention is particularly useful for building up the parts to be subjected to abrasive wear at normal and elevated temperatures.
- the alloys containing a high percentage of hard carbides to be exceptionally wear-resistant, and the building up of the aforesaid alloys is generally effected by using tubular electrodes having a nickel or cobalt sheath and a core that contains cast tungsten carbides and rarely other carbides, e.g. chromium carbides.
- Tubular electrodes with a tungsten carbide core fail to provide for the uniform distribution of carbides in the built-up layer, since tungsten carbides are of high specific gravity. Attempts have been made to increase the content of carbides in the built-up layer by using a thin sheath in the known electrodes, but this route results in inferior strength characteristics of the electrode sheath, so that the electrodes in question are unsuitable for use in the form of coils and cannotbe fed reliably into the are zone whemrecourse is had to mechanized building up techniques. 7
- Sintered alloy rods make for an increased content of carhides in the built-up layer but are poorly suited for mechanized building up. Sintered electrodes are difficult or impossible to make intocoils of wire.
- This object is accomplished'by the provision of a powdered carbide electrode for building up of steel articles which comprises a nickel sheath and a core that contains chromium carbides, e.g. Cr C wherein, according to the invention, the electrode core also contains 1-3 weight percent of aluminum powder.
- the core of the present electrode additionally contains 1-3 weight percent-of sodium fluosilicate (N a SiF
- the electrode core also containschromium boride, or boron carbide, or else boron-chromium alloys.
- chromium carbide 40-60 aluminum powder.
- sheath material and the carbide exhibit, on being fused, minimum mutual solubility, which property is conducive to obtaining in the built-up layer a maximum content of carbides.
- the electrode sheath is made from nickel, while the carbide used is chromium carbide (Cr C).
- Cr C chromium carbide
- the electrode core contains, apart from chromium carbide, also aluminum, so that in the built-up layer the matrix contains an intermetallic compound, Ni Al, which is instrumental in imparting additional strength to the matrix.
- Ni Al intermetallic compound
- powdered chromium boride or boron carbide is also incorporated into the electrode core.
- Use can also bemade of powdered B-Cr-Al-Fe alloy having the following analysis: 15-25 percent B, 30-50 percent Cr, 2-8 percent Al, the balance being iron. This alloy can be readily ground and is cheaperthan chromium boride or boron carbide.
- Table l are relevant data which illustrate the effect obtained by strengthening the matrix in the built-up metal.
- Wear tests were conducted by blowing specimens with a gas stream containing weight percent of abrasive particles, the abrasives used being quartz sand or flue dust, under the following conditions: specimen temperature, 400 C.; gas pressure ahead of nozzle, 2 atm.; angle of attack (angle at which the abrasive material strikes the surface being tested), 10, 30, 45, and 75; duration of test, minutes.
- FIG. 1a relates to tests with quartz sand as abrasive
- FIG. lb to tests with flue dust
- Curve 1 shows the dependence of abrasive wear of built-up layer of carbon steel (0.45 percent C) on the angle of attack
- Curve 2 is the abrasive wear vs angle of attack" graph for built-up high-chromium cast-iron (3.0-3.5 percent C; 25-30 percent Cr; 2-4 percent Ni; 2-4 percent Si, and 0.8-l .5 percent Mn).
- Curve 3 is the abrasive wear vs angle of attack" graph for the metal built up by the core electrode consisting of a nickel sheath (40 percent) and a chromium carbide powder core (60 percent).
- Curve 4 represents abrasive wear of the metal deposited by means of sintered alloy rod (85 percent CR C and 15 percent Ni) as a function of the angle of attack.
- Curve 5 is the abrasive wear vs. angle of attack" graph for the metal deposited by means of the electrode of the present invention.
- the experimental data are indicative of the face that the electrodes, according to the invention, provide for high wear resistance of the built-up metal and are not inferior to rods made from a sintered alloy containing 85 percent Cr C-
- the electrode core contains 1-3 weight percent of sodium fluosilicate (Na SiF other electrode components being taken in amounts that are conductive to imparting maximum wear resistance to and minimizing the brittleness of the built-up layer.
- Na SiF other electrode components sodium fluosilicate
- boron-containing components are present in excessive amounts, the number and size of cracks will be increased, while a decreased percentage of boron-containing components results in inferior wear resistance of the built-up layer.
- the sheath should consist of a nickel band having a cross section of, say, 0.3X22 mm., while in the latter case use is made of two bands 0.3X22 mm. and 0.3X24 mm. in dia.
- An electrode for building up of steel parts which comprises a nickel sheath and core containing chromium carbides, and l-3 weight percent of aluminum powder based on the overall weight of the electrode.
- An electrode as claimed in claim I in which the core contains additionally l-3 weight percent of sodium fluosilicate (Na SiF 3.
- chromium carbide 40-60 aluminum powder l3 sodium fluosilicate l-3 B-Cr-Fc-Al alloy 15-25% B; 30-50% Cr;
- the electrodes may be made in the form of either round wire 5-6 mm. in dia. or band 20X3 mm. in cross section. In the
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Nonmetallic Welding Materials (AREA)
- Powder Metallurgy (AREA)
Abstract
Powdered carbide electrodes for building up of steel articles having high wear resistance of the built-up metal are composed of a nickel sheath and a core containing chromium carbides, e.g. Cr3C2 and 1-3 percent of aluminum powder, based on the overall weight of the electrode. The core may also contain 1-3 percent by weight of the electrode of sodium fluosilicate to eliminate porosity in the built-up layer and chromium boride, boron carbide or boron-chromium alloys to strengthen the matrix (binder) of the deposited metal.
Description
United States Patent lnventors Jury Arsenievich Juzvenko bulvar Lesi Ukrainki, 2, kv. 59, Kiev; Tamara Vladimirovna Lamina, ulitsa Likhachevn, 8b, kv. 7, Kiev; Vasily Plvlovich Shimanovsky, ulitsa Klevsky spusk, 4, kv. 38, Kiev; Vasily Antonovich Gavrish, ulitsa Kapetanovskaya, 6, kv. 10, Kiev; Mark Antonovich Paschenko, ulitsa Ezhena Potie, 9, kv. 97, Kiev; Alexandr Vasilievich Melnik, ulitsa Lenina, 9, kv. I 1, Kiev; Igor Sergeevich Zhurkovsky, ulitsa Kossiora, 6, kv. 29, Dnepropetrovsk; Moisei Isaakovich Vaksin, ulitsa F runze,
1 l, kv. 3, Dnepropetrovsk, all of, U.S.S.R.
Appl. No. Filed Patented Priority June 24, 1969 Sept. 7, 1971 June 28, 1968 U.S.S.R. 1254046 ELECTRODE FOR BUILDING UP OF STEEL ARTICLES 7 Claims, 2 Drawing Figs.
US. Cl. I
Primary ExaminerJ. V. Truhe Assistant Examiner1.awrence A. Rouse AttorneyWaters, Roditi, Schwartz & Nissen ABSTRACT: Powdered carbide electrodes for building up of steel articles having high wear resistance of the built-up metal are composed of a nickel sheath and a core containing chromium carbides, e.g. Cr C and l-3 percent of aluminum powder, based on the overall weight of the electrode. The core may also contain l-3 percent by weight of the electrode of sodium fluosilicate to eliminate porosity in the built-up layer and chromium boride, boron carbide or boron-chromium alloys to strengthen the matrix (binder) of the deposited metal.
PATENIEDSEP nan F/GJa I 20 30 40 50 ea 70 Fl 6.lb
Edition FOR BUILDING UP or STEEL ARTICLES The present invention relates to materials for welding and building up and, more specifically. electrodes to be used for building up of steel articles.
The present invention is particularly useful for building up the parts to be subjected to abrasive wear at normal and elevated temperatures.
Practical experience has shown the alloys containing a high percentage of hard carbides to be exceptionally wear-resistant, and the building up of the aforesaid alloys is generally effected by using tubular electrodes having a nickel or cobalt sheath and a core that contains cast tungsten carbides and rarely other carbides, e.g. chromium carbides.
To build up wear-resistant alloys containing a high percentage of carbides, extensive use is also made of rods manufactured from sinteredalloys, e.g. Cr,C -Ni alloy, which contains 85 percent Cr,C, and, percent Ni (cf. Svarochnoye Proizvodstvo, No. 6, 1965).
Tubular electrodes with a tungsten carbide core fail to provide for the uniform distribution of carbides in the built-up layer, since tungsten carbides are of high specific gravity. Attempts have been made to increase the content of carbides in the built-up layer by using a thin sheath in the known electrodes, but this route results in inferior strength characteristics of the electrode sheath, so that the electrodes in question are unsuitable for use in the form of coils and cannotbe fed reliably into the are zone whemrecourse is had to mechanized building up techniques. 7
Sintered alloy rods make for an increased content of carhides in the built-up layer but are poorly suited for mechanized building up. Sintered electrodes are difficult or impossible to make intocoils of wire.
It is an object of the present invention to eliminate the aforementioned disadvantages.
It is the main object of the invention to provide an electrode having a core composition that will make it possible to attain high wear resistance of the built-up metal at a moderate amount of carbides contained therein. This object is accomplished'by the provision of a powdered carbide electrode for building up of steel articles which comprises a nickel sheath and a core that contains chromium carbides, e.g. Cr C wherein, according to the invention, the electrode core also contains 1-3 weight percent of aluminum powder.
In order to eliminate porosity in the built-up layer, the core of the present electrode additionally contains 1-3 weight percent-of sodium fluosilicate (N a SiF To strengthen the matrix (binder) of the deposited metal, the electrode core also containschromium boride, or boron carbide, or else boron-chromium alloys.
Optimum results are attained :where use is made of theelectrode containing the following proportions of the aforesaid components, percent based on the electrode weight:
chromium carbide (Cr,C,) 40-60 aluminum powder 1-3 sodium fluosilicate 1-3 chromiumboride or boron carbide 2-8 nickel sheath balance.
However, in order to make the present electrode cheaper and simplify its manufacture, it is expedient to take the following proportions of the aforesaid components, percent based on the electrode weight:
chromium carbide (Cr,C,) 40-60 aluminum powder. 1-3 sodium fluosilicaIe 1-3 B-Cr-Fe-Al alloy( lS-ZSZ'B; 30-50%Cr;
2-8; A1; Fe. balance) 2-12 nickel sheath balance The present invention is illustrated hereinbelow by a detained description thereof.
It is pertinent that the sheath material and the carbide exhibit, on being fused, minimum mutual solubility, which property is conducive to obtaining in the built-up layer a maximum content of carbides.
To attain this object, the electrode sheath is made from nickel, while the carbide used is chromium carbide (Cr C An adequately rigid and strong sheath can be obtained provided its weight equals 30-40 percent of the overall electrode weight, but the built-up layer through the agency of such an electrode would contain a significant percentage of soft nickel matrix and an insufficient amount of carbides. The thusbuiltup layer undergoes nonuniform wear, the soft component of the alloy being worn out first, so that the carbides contained therein become exposed and chipped. Hence, the built-up layer produced by means of such electrode exhibits inferior wear resistance.
This drawback can be eliminated by improving the strength characteristics of the soft component (matrix) of the alloy.
To do so, the electrode core contains, apart from chromium carbide, also aluminum, so that in the built-up layer the matrix contains an intermetallic compound, Ni Al, which is instrumental in imparting additional strength to the matrix. A still more substantial strengthening of the matrix, which consists of a nickel-base alloy, results from the employment of borides. With this object in view, powdered chromium boride or boron carbide is also incorporated into the electrode core. Use can also bemade of powdered B-Cr-Al-Fe alloy having the following analysis: 15-25 percent B, 30-50 percent Cr, 2-8 percent Al, the balance being iron. This alloy can be readily ground and is cheaperthan chromium boride or boron carbide.
Listedin Table l are relevant data which illustrate the effect obtained by strengthening the matrix in the built-up metal.
Table l Built-up metal hardness Building up conditions Average Microhardness,
hardness kgJmm.
Matrix Carbides kgJmm.
Building up by manual are technique with a rod from sintered alloy Cr C Building up by automatic submerged arc technique with an electrode containing 59% Cr,C,; 1% Na,SiF and Building up by automatic submerged arc technique with an electrode containing 55% Cr,C 3% Al; 41% Ni and 1% Na,SiF, 42-45 320-400 2,000- 2.200
Building up by automatic submerged arc technique with an electrode containing 51% and 8% of boron-chromium alloy (analysis, see above) 55-58 552-662 2,000- 2,200
It follows from Table 1 that the incorporation of aluminum and boron-containing components into the electrode core enhances the microhardness of the matrix with hard chromium carbides distributed therein.
Wear tests were conducted by blowing specimens with a gas stream containing weight percent of abrasive particles, the abrasives used being quartz sand or flue dust, under the following conditions: specimen temperature, 400 C.; gas pressure ahead of nozzle, 2 atm.; angle of attack (angle at which the abrasive material strikes the surface being tested), 10, 30, 45, and 75; duration of test, minutes.
FlGS. la and lb present graphically the results of tests, FIG. 1a relates to tests with quartz sand as abrasive, and FIG. lb, to tests with flue dust. Curve 1 shows the dependence of abrasive wear of built-up layer of carbon steel (0.45 percent C) on the angle of attack. Curve 2 is the abrasive wear vs angle of attack" graph for built-up high-chromium cast-iron (3.0-3.5 percent C; 25-30 percent Cr; 2-4 percent Ni; 2-4 percent Si, and 0.8-l .5 percent Mn).
The experimental data are indicative of the face that the electrodes, according to the invention, provide for high wear resistance of the built-up metal and are not inferior to rods made from a sintered alloy containing 85 percent Cr C- To eliminate porosity in the built-up metal, the electrode core contains 1-3 weight percent of sodium fluosilicate (Na SiF other electrode components being taken in amounts that are conductive to imparting maximum wear resistance to and minimizing the brittleness of the built-up layer. Where boron-containing components are present in excessive amounts, the number and size of cracks will be increased, while a decreased percentage of boron-containing components results in inferior wear resistance of the built-up layer.
For a better understanding of the present invention, tabulated below are the exemplary analysis of the electrodes according to the invention.
former case the sheath should consist of a nickel band having a cross section of, say, 0.3X22 mm., while in the latter case use is made of two bands 0.3X22 mm. and 0.3X24 mm. in dia.
What is claimed is:
1. An electrode for building up of steel parts which comprises a nickel sheath and core containing chromium carbides, and l-3 weight percent of aluminum powder based on the overall weight of the electrode.
10 2. An electrode as claimed in claim I, in which the core contains additionally l-3 weight percent of sodium fluosilicate (Na SiF 3. An electrode as claimed in claim 2, in which the core also contains chromium boride.
chromium carbide (Cr,C,) 40-60 aluminum powder l-3 sodium fluosilicate 3 chromium boride 2-8 nickel sheath balance.
5. An electrode as claimed in claim 7, in which the aforesaid electrode components are taken in the following percentages based on the overall weight of the electrode:
chromium carbide (Cr;,C,) 40-60 aluminum powder l3 sodium fluosilicate l-3 B-Cr-Fc-Al alloy 15-25% B; 30-50% Cr;
2-87: Al; Fe balance) 2-l 2 nickel sheath balance 6. An electrode as claimed in claim 2, in which the core also contains boron carbide.
TABLE 2 Content of components. weight percent Electrode Composition Chromium Chromium Boron Aluminium Nickel Ser. N o. carbide boride carbide Alloy 1 powder NB-zSiFo sheath 1. 5 2. 0 Balance.
1 15-25% B; 30-50% Gr; 28% Al: Fe-balance.
The electrodes may be made in the form of either round wire 5-6 mm. in dia. or band 20X3 mm. in cross section. In the
Claims (7)
1. An electrode for building up of steel parts which comprises a nickel sheath and core containing chromium carbides, and 1-3 weight percent of aluminum powder based on the overall weight of the electrode.
2. An electrode as claimed in claim 1, in which the core contains additionally 1-3 weight percent of sodium fluosilicate (Na2SiF6).
3. An electrode as claimed in claim 2, in which the core also contains chromium boride.
4. An electrode as claimed in claim 3, in which the aforesaid electrode components are taken in the following percentages based on the overall weight of the electrode: chromium carbide (Cr3C2) 40-60 aluminum powder 1-3 sodium fluosilicate 1-3 chromium boride 2-8 nickel sheath balance.
5. An electrode as claimed in claim 7, in which the aforesaid electrode components are taken in the following percentages based on the overall weight of the electrode: chromium carbide (Cr3C2) 40-60 aluminum powder 1-3 sodium fluosilicate 1-3 B-Cr-Fe-Al alloy (15-25% B; 30-50% Cr; 2-8% Al; Fe-balance) 2-12 nickel sheath balance
6. An electrode as claimed in claim 2, in which the core also contains boron carbide.
7. An electrode as claimed in claim 2, in which the core also contains a boron-chromium alloy.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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SU1254046 | 1968-06-28 |
Publications (1)
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US3603763A true US3603763A (en) | 1971-09-07 |
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US835974A Expired - Lifetime US3603763A (en) | 1968-06-28 | 1969-06-24 | Electrode for building up of steel articles |
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FR (1) | FR2014253A1 (en) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3855447A (en) * | 1973-05-21 | 1974-12-17 | Starck H | Weld additive for electric-arc deposit welding |
US4122238A (en) * | 1976-05-19 | 1978-10-24 | Caterpillar Tractor Co. | Welding flux formulation and process for fume reduction |
US4228223A (en) * | 1978-03-01 | 1980-10-14 | Eutectic Corporation | Wear and corrosion resistant nickel-base alloy |
US20040247946A1 (en) * | 2003-06-06 | 2004-12-09 | Michael Seitz | Composite wires for coating substrates and methods of use |
US9951943B2 (en) | 2003-06-06 | 2018-04-24 | General Electric Technology Gmbh | Preventing tube failure in boilers |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3023130A (en) * | 1959-08-06 | 1962-02-27 | Eutectic Welding Alloys | Hard surfacing material |
US3125470A (en) * | 1964-03-17 | Manganese-containing flux composition | ||
US3177340A (en) * | 1961-11-24 | 1965-04-06 | Soudure Electr Autogene Sa | Flux-cored electrode and process of welding |
US3184577A (en) * | 1963-01-18 | 1965-05-18 | Int Nickel Co | Welding material for producing welds with low coefficient of expansion |
US3377461A (en) * | 1965-08-05 | 1968-04-09 | Gen Dynamics Corp | Arc welding method and coated electrode |
-
1969
- 1969-06-24 US US835974A patent/US3603763A/en not_active Expired - Lifetime
- 1969-06-26 FR FR6921447A patent/FR2014253A1/fr not_active Withdrawn
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3125470A (en) * | 1964-03-17 | Manganese-containing flux composition | ||
US3023130A (en) * | 1959-08-06 | 1962-02-27 | Eutectic Welding Alloys | Hard surfacing material |
US3177340A (en) * | 1961-11-24 | 1965-04-06 | Soudure Electr Autogene Sa | Flux-cored electrode and process of welding |
US3184577A (en) * | 1963-01-18 | 1965-05-18 | Int Nickel Co | Welding material for producing welds with low coefficient of expansion |
US3377461A (en) * | 1965-08-05 | 1968-04-09 | Gen Dynamics Corp | Arc welding method and coated electrode |
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3855447A (en) * | 1973-05-21 | 1974-12-17 | Starck H | Weld additive for electric-arc deposit welding |
US4122238A (en) * | 1976-05-19 | 1978-10-24 | Caterpillar Tractor Co. | Welding flux formulation and process for fume reduction |
US4228223A (en) * | 1978-03-01 | 1980-10-14 | Eutectic Corporation | Wear and corrosion resistant nickel-base alloy |
US20040247946A1 (en) * | 2003-06-06 | 2004-12-09 | Michael Seitz | Composite wires for coating substrates and methods of use |
US7256369B2 (en) * | 2003-06-06 | 2007-08-14 | Michael Seitz | Composite wires for coating substrates and methods of use |
US20080098926A1 (en) * | 2003-06-06 | 2008-05-01 | Michael Seitz | Composite wires for coating substrates and methods of use |
CN100540720C (en) * | 2003-06-06 | 2009-09-16 | 迈克尔·沃尔特·塞茨 | Composite wire for coating a substrate and method of use |
US7645493B2 (en) * | 2003-06-06 | 2010-01-12 | Michael Seitz | Composite wires for coating substrates and methods of use |
US9951943B2 (en) | 2003-06-06 | 2018-04-24 | General Electric Technology Gmbh | Preventing tube failure in boilers |
Also Published As
Publication number | Publication date |
---|---|
DE1927432A1 (en) | 1970-02-26 |
DE1927432B2 (en) | 1975-10-23 |
FR2014253A1 (en) | 1970-04-17 |
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