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US2445989A - Starting and operating unit and circuit for gaseous electric discharge devices - Google Patents

Starting and operating unit and circuit for gaseous electric discharge devices Download PDF

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Publication number
US2445989A
US2445989A US595212A US59521245A US2445989A US 2445989 A US2445989 A US 2445989A US 595212 A US595212 A US 595212A US 59521245 A US59521245 A US 59521245A US 2445989 A US2445989 A US 2445989A
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Prior art keywords
starting
resistor
contacts
switch
safety
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US595212A
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Maynard A Babb
Arnold E Hayes
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MAXWELL M BILOFSKY
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MAXWELL M BILOFSKY
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B41/00Circuit arrangements or apparatus for igniting or operating discharge lamps
    • H05B41/02Details
    • H05B41/04Starting switches
    • H05B41/06Starting switches thermal only

Definitions

  • the present invention is concerned withsafety starting units and with circuits incorporating the same, for the protection of gaseous electrical discharge devices such as fluorescent lamps of the hot cathode type.
  • Another object is to provide a starter unit of the above type, the safety circuit of which operates dependably, promptly to preclude the application of starting current to a defective lamp and reliably to maintain the lamp from flashing,
  • Another object is to provide a safety starter circuit and unit of the above type which, in the normal operation of the lamp, involves not the,
  • a feature of the invention is a switch arm in series with the conventional starting contacts in the starting connection between the electrodes of a gaseous electric discharge device, said switch arm being displaced in response to the prolonged starting current in the attempted starting of a defective lamp and being maintained in displaced position by current operated means that is connected into circuit by the displacement of the switch arm.
  • the switch is heat responsive and is actuated by the heat evolved in a resistor through which the starting current flows and when in displaced position connects into circuit a second 12 Claims.
  • Fig. 2 is a similar view of an a1ternativeform of circuit
  • H Fig. 3 is a view showing the casing in longitudinal cross section of the front elevation of one embodiment of glow starter unit incorporating the circuit of Fig. 1,
  • Fig. 4 is a view similar to Fig. 3 showing a side elevation, 1
  • Fig. 5 is a view in transverse cross-section taken on line 5-5 of Fig.4,
  • Fig. 6 is a view similar to Fig. 3 showinga rear elevation, i i f L f.
  • Fig. 7 is a fragmentaryperspective detail, view.
  • Fig. 8 is a detail sectional view of the composite resistor unit, i
  • Fig. 9 is a fragmentary circuit diagram; of. a modification, and:
  • Fig. 10 is a view similar to modification.
  • a conventional gaseous electric discharge device In of the Fig. 9 of another hotcathode type such as a fluorescent lamp ineluding a pair of electrodes Hand l2 at opposite ends thereof.
  • a fluorescent lamp ineluding a pair of electrodes Hand l2 at opposite ends thereof.
  • One of the mains l3 hasthe.
  • ballast coil [4 therein, and the main switch is shown in the other main [6.
  • the startingcircuit between said electrodesin includes a conventionalstarter ll of the thermal, magnetic or, glow switch type.
  • Fig. 1 the glow switch type of starter is illustratively shown, the contacts 18 and I9, one of which is carried by a binietal strip 20, are shunted by a condenser 2
  • the time delay switch is de- According to the invention, a second resistor 28, normally out of circuit.is connected tothe,
  • electrode H has a contactIl29 ..in thepa'th of deflection of switch arm 22, said resisto128 being also arranged relative-to said arm 22 to maintain the same heated whenever saidr'si'stor is in circuit.
  • the bimetal switch-22 will be- "'come excessively "heated by the heat evolved in resistor 26, after a 'f'ew'pf sucliabortivestarting the otherielectrode 3 i 39' combined with that of starting resistor 34, the
  • the cap 53 has insulating lining55 1 covering its side wall and further insulating lining- 55 for its top wall.
  • the insulating upstanding panel-56 afiixedwith .35 respect to one of the terminal posts-5i to one side of which is mounted the glow starter-switch ll.
  • That switch may be of conventional construction involving a neon-filled glass tube "5? with electrodes 251, one of which is U-shap'edand of'bimetal.
  • the control devices are disposed at the side of the panel 56 opposed to theglow'tube Ill.
  • the bimetal switch 22 preferably in the form of a leaf, is aihxed as by welding one end t'hereof'to a finger 58 on a metal c1ip'59 riveted as at fill to the panel 56 and preferabl upset at one end 61 into the panel to preclude rotary shifting of the clip about the rivet.
  • the bimetal leaf 22 extends upward the length of the panel and has a wire contact 23 at its end, which engages a wirecontact 24 spaced from the panel 56 and mounted on a clip 62 afiixed as by rivet'tfi to the upper end of thepanel 56, the rear of said rivet 63 being connected to one'of the terminal leadsfii of the glow discharge tube.
  • composition resistor'28 Coiled about the composition resistor'28 is a wire resistor 26 desirably of Nichrome wire.
  • One terminal of this resistor 26 extends through the aperture 12 in the panel 56 to the terminal post 52 inthe base 50 and the oppositeend'lt of said wire resistor26 extends through the rivet 75" 60 and is soldered to the clip 59.
  • the bimetal switch 22 will open the series circuit "at' contact '2 i' and will engagecontact 29,- so that 'the circuitnow will be from-electrode I I through resistor 28, contacts 29, bimetal switch arm 22, resistor-2 6 andlead' 2'! to the "companionelectrode 12.
  • the resistor 28 is of resistance so high'that "thes'eries connection now established across the electrodes l I and !2 cuts down the-current to "'negligible'values.
  • FIG'. 2 is shown the application'of the circuit "'to a'thermal'type of starter; in which the'series starting'connection between the electrodes 30 and 3 Viricludes' the bimetal switch arm 32 normally "closed -against contact-33 andadapted to open by the time the lamp” has arced over in the "ordinary “foperationof a perfectlamp under themoderate “heat evolved in' an "adjacentresistor 34 iri'circuit "betweenthemain”35and the electrode 30.
  • the wire resistor is preferably combined in a unitary structure with the composition resistor by embedding said wire in a coating of suitable resin or porcelain cement i l.
  • the loop 22' of the bimetal switch is spaced from the composite resistor R by a gap in the order of .01 inch.
  • the set of the bimetal switch 22 is determined so as to efiect the desired safety operation, whether the lamp is being used in a cold or in a hot environment. To this end the spring tension is such as to maintain the contact against contact 24 even at the highest temperature encountered in use of the operative lamp.
  • the resistor 26 will preheat the composition resistor 28 encompassed thereby so that the composition resistor 28 will reach the correct temperature for most effective operation in aiding the deflection of bimetal switch 22 from contact 24 to contact 20.
  • the spacing of the contacts 29 and 24 is the minimum consistent with no arcing and in practice is preferably equal to the diameter of contact wire 23 plus about .010 inch.
  • the heat generated by the resistor 26, 28 (Fig. 8) is of the order required to maintain the closure of the safety circuit even at the lowest voltage or temperature encountered.
  • composition resistor 28 which is normally out of circuit, may be of resistance of the order of 20,000 ohms, while the wire resistor 26 which is in circuit during the starting operation of a normal lamp may be of resistance of the order of 10 ohms.
  • the resistor 28 or 39 of Figs. 1 and 2 respectively is switched into circuit by the deflection of the safety switch under the action of resistors or 34 respectively, in abnormal operation and serves to hold said switch against return from such deflected position.
  • Fig.9 is shown an arrangement for thus switching a hold-out resistor into circuit and concomitantly switching the actuating resistor out of circuit.
  • the actuating resistor 16 connected to one terminal of the starter switch ll is connected directly to the hold-out resistor 18 which is normally out of circuit, since itsother terminal is connected to the normally open contact 19 in the path of deflection of safety switch 80.
  • the electrode 8d of the lamp is connected in the main 83, and opposite electrode 85 in the main 8i at the supply side of resistors l5 and 1B.
  • the two resistors l6 and i8 are closely juxtaposed, substantially as in Fig. 8.
  • the current passes from main 8! through electrode 85 to resistor lli and thence through the starter switch 11, contact 82, and safety switchBllby way of electrode 84 to the other main 83.
  • the safety switch disengages contact 82, and closes on contact 19, where it is held by the heat evolved in resistor 18, which is now connected in series with safety switch 80 and with electrodes 84 and 85 across the mains BI and 83, the companion resistor 16 bein now out of circuit.
  • Fig. 10 is shown an arrangement generally similar to that of Fig. 9 except that the actuating resistor 76 intervenes between the electrode 85 and the connector 86 extending from the junction between the actuating resistor 76' and the holdout resistor 18. Accordingly in the normal start ing operation, resistor i8 is out of circuit, but upon deflection of safety switch at under the in fiuence of the heat generated by actuating resistor 16 in attempting to start a defective lamp, the circuit passes from main 83' through electrode as and safety switch 80' through resistor it and it in series to electrode 35 and the other main 3!.
  • the circuit of Fig. 1, as above described, lends itself readily to incorporation of the entire con trcl equipment including the starter, the thermal switch arm and the associated resistors in a single unit, as shown in Figs. 3 to '7, which has but two terminals connected to the electrodes of the lamp.
  • the entire control equipment of the circuit of Fig. 9, and that of Fig. 10 as Well can be incorporated in a single unit with but two termi nals connected to the electrodes of the lamp.
  • the control equipment of the unit of Fig. 2 can be similarly incorporated, except that it requires more terminals.
  • a safety starting and operating circuit for a gaseous electric discharge device equipped. with spaced electrodes said circuit comprising a starting connection including a pair of starting con.- tacts, a pair of safety contacts and a heating element in series, with one of said starting contacts being connected directly to one of said safety contacts, whereby when said starting connection is in series with said electrodes and a sou-roe of current, current will pass through said starting connection and said electrodes, actuating means in series with said starting contacts controlled by current flow through said starting connection, separating said starting contacts and maintaining the latter separated only while the arc of the electric discharge device is maintained, thermally responsive, electrically conductive, displaceable means actuating at least one of said safety contacts and responsive to the prolonged starting current through said heating element in the at tempted operation of a defective electric discharge device for separation of said safety contacts, and current operated heat evolving means positioned adjacent said displaceable means, directly connected at one end to the other of said starting contacts, having its free end normally disconnected from said safety contacts, and in the path of movement of
  • a safety starting and operating circuit for a gaseous electric discharge device equipped with spaced electrodes comprising a starting connection including a pair of normallyengaged starting contacts, a pair of safety contacts, a resistor and a heat responsive electrically conductive safety switch arm in series, said resistor being in thermal association with said switch arm, with one of said starting contacts being connected directly to one of said safety contacts and said switch arm carrying the other of said safety contacts, whereby when said starting connection is in series with said electrodes and a source of current, current will pass through said starting connection and said electrodes, actuating means in series with saidstarting contact controlled by current flow through said starting connection, separating said starting contacts and maintaining the latter separated only while the arc of the electric discharge device is maintained, said resistor evolving sufficient heat in the attempted operation of a defective electric discharge device for displacement of said safety switch arm and separation of said safety contacts, and a second resistor in thermal association with said switch arm, normally out of circuit, directly connected at one end to the other of said starting contacts and having its free end normally disconnected from said switch arm
  • a safety starting and operating circuit for a gaseous electric discharge device equipped with spaced electrodes comprising a starting connection including a pair of safety contacts, a heating element and a glow switch starter having a pair of starting contacts, all in series, with one of said starting contacts being connected directly to one of said safety contacts, whereby when said starting connection is in series with said electrodes and a source of current, current will pass through said starting connection and said electrodes; said pair of starting contacts in said glow switch starter separating and remaining separated only while the arc of the lamp is maintained, a heat responsive electri cally conductive safety switch arm actuating at least one of said safety contacts and responsive to fthe prolonged starting current through said heatingelement in the attempted operation'of a defective lamp for separation of said safety contacts; and a second heating element positioned adjacent said switch arm, directly connected at one end to the" other of said'startmgcontacts, and havingits free end normally "disconnected from said safety contacts, and in the path of movement of said'switch' arm, whereby upon separation
  • a safety starting and operatingcircuit'for a gaseous electric discharge device equipped with spaced electrodes said circuit comprising a starting connection including a pair of normally open starting contacts, a pair of normally closed safety contacts, a resistor and a heat responsive electrically conductive safety switch arm"carrying one of said safety contacts, all in series with one of said starting contacts being connected directly to the other of said safety contacts, whereby when said starting connection is in series with said electrodes and a source of current, current will pass through said starting connection and said electrodes, actuating means in" series with said starting contactscontrolling the latter and controlled by current'fiow through said startingconnection, said actuating means being normally inoperative while the 'arc of the electric discharge device is maintained, whereby said'starting'contacts will be retained in openpositionto break the circuit from such source of current to said resistor, said resistor evolving sufficient heat in the attempted operation of a defective electric discharge device for displacement ofsaid safety switch arm to separate said safetycontacts, and a second resistor'in thermal association with said switch arm
  • a safety starter for a gaseous electric discharge device equipped with spaced electrodes comprising a starter unit including a pair of starting contacts, means for actuating said contacts repeatedly to open and close the latter, an associated bimetal safetyswitch arm, a support "therefor at one endthereof', a pair of resistances at the support end of said switch arm in heat transfer relation thereto, a pair'of neighboring contacts, one of said neighboring contacts being connected t'oone of said starting contacts and normally engaged bythe free end of said switch arm, the other ofsaid neighboring contacts being normally spaced'from'the free end of said switch arm in the path of movement thereof and connected to one end of one of said resistances; the free' endof said last named resistance being connected directly to the other of said starting contacts, a pair of terminals, one of said terminals being connected to one end of the other of said resistances, the other end of said last named resistance being connected in series with said safety switcharmysaid pair" of starting contacts," and said other terminal.
  • said starter comprising a starter unit including a pair of starting contacts, means for actuating said contacts respectively to open and close the latter and to leave them open upon initiation of a discharge between said electrodes, an associated bimetal safety switch arm, a support therefor at one end thereof, a pair of resistances at the support end of said switch arm in heat transfer relation thereto, one of said resistances being connected at one end to said bimetal switch arm, a pair of neighboring contacts, one of said neighboring contacts being connected to one of said starting contacts and normally engaged by the free end of said switch arm, the other of said neighboring contacts being normally spaced from said switch arm and connected to one end of the other of said resistances, the free end of said last named resistance being connected directly to the other of said starting contacts and a pair of terminals connected respectively to said last named starting contact and the free end of said first named resistance.
  • a safety starter unit th combination of a support base, a panel rising therefrom, a starter element at one side of the panel and including a pair of starting contacts, means for actuating said contacts repeatedly to open and close the latter, and safety means at the other side of the panel
  • said safety means comprising a bimetal switch arm having a looped portion at on end affixed to said panel, a contact at the free end of said bimetal switch arm, a pair of neighboring contacts including a, contact normally engaged by said switch contact and connected to one of said starting contacts, and a second contact normally spaced from said switch contact, a resistor unit disposed in the bight of said loop and in heat transfer relation to said switch arm, said resistor unit including a composition resistance connected at one end to said second contact, and a wire resistor connected at one end to said bimetal switch arm, and a pair of terminal posts through said support base and connected respectively to the other end of said wire resistor, and to the other end of said composition resistor and to the other of said safety
  • a safety starter unit for a gaseous electrical discharge device comprising a support base having a pair of terminal posts, an insulating panel rising therefrom, a glow switch starting unit mounted on one face of said panel and including a pair of normally open starting contacts having one of said starting contacts connected to one of said posts, safety means mounted on the other face of said panel, said means in. said glow switch starting unit for actuating said contacts repeatedly to open and close the latter, safety means comprising a bimetal switch having a loop at its base and affixed to said panel, a resistor unit disposed in the bight of said.
  • said resister unit also including a wire resistor, one end of said wire resistor being connected to said bimetal switch, the other end of said wire resistor being connected to the other terminal post, said A panel having a contact near but spaced from said transverse contact and normally engaged by the outer end of said bimetal switch, said latter contact being connected to the other starting contact of the starter unit.

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Description

y 1948- M. A. BABB ET AL 2,445,989
STARTING AND OPERATING UNIT AND CIRCUIT FOR GASEOUS ELECTRIC DISCHARGE DEVICES Filed May 22, 1945 Y s Sheets-Sheet 1 ATTORNEYS M. A. BABB ET AL 2,445,989 STARTING AND OPERATING UNIT AND CIRCUIT FOR July 27, 1948.
GASEOUS ELECTRIC DISCHARGE DEVICES 5 Sheets-Sheet 2 Fiied May 22, 1945 A r l INVENTOR MaynardAiBabb Arnold l? Hayes BY 7 9w4 ATTORNEYS July 27, 1948.
M. A. BABB ET AL STARTING AND OPERATING UNIT AND CIRCUIT FOR.
GASEOUS. ELECTRIC DISCHARGE DEVICES Filed May 22, 1945 3 Sheets-Sheet 3 INVENTOR 2910122! I]. Hayes ATTORNEYS Patented Jul 27, 1948 CIRCUIT FOR GASEOUS ELECTRIC DISCHARGE DEVICES Maynard A. Babb, Elkins Park, and Arnold E.
,Hayes, Philadelphia la assignors toMaxwell M. Bilofsky, Newark, N. J.
Application May 22, 1945, Serial No. 595,212
The present invention is concerned withsafety starting units and with circuits incorporating the same, for the protection of gaseous electrical discharge devices such as fluorescent lamps of the hot cathode type. i
It is among the objects of the invention to provide a unit of the above type, which is compact and relatively inexpensive, which lends itself for use with fluorescent lamps and the conventional fixtures thereof, as a replacement for glow starters of conventional type and in which inhere certain added utilities, including the prompt elimination of the intermittent flashing on and off of a defective lamp and thereby not only avoiding the annoyance of such flashing" but also safeguarding the starter unit itself from the destructive strain imposed thereon by such intermittent starting. i u
Another object is to provide a starter unit of the above type, the safety circuit of which operates dependably, promptly to preclude the application of starting current to a defective lamp and reliably to maintain the lamp from flashing,
and automatically restores itself to permit normal operation of a new lamp when substituted for the defective one.
Another object is to provide a safety starter circuit and unit of the above type which, in the normal operation of the lamp, involves not the,
slightest use of power or current beyond what is consumed in the operation of the same lamp in the absence of the safety feature.
A feature of the invention is a switch arm in series with the conventional starting contacts in the starting connection between the electrodes of a gaseous electric discharge device, said switch arm being displaced in response to the prolonged starting current in the attempted starting of a defective lamp and being maintained in displaced position by current operated means that is connected into circuit by the displacement of the switch arm. In the preferred embodiments shown, the switch is heat responsive and is actuated by the heat evolved in a resistor through which the starting current flows and when in displaced position connects into circuit a second 12 Claims. (01. 315-100) Fig. 2 is a similar view of an a1ternativeform of circuit, H Fig. 3 is a view showing the casing in longitudinal cross section of the front elevation of one embodiment of glow starter unit incorporating the circuit of Fig. 1,
Fig. 4 is a view similar to Fig. 3 showing a side elevation, 1
Fig. 5 is a view in transverse cross-section taken on line 5-5 of Fig.4,
Fig. 6 is a view similar to Fig. 3 showinga rear elevation, i i f L f.
Fig. 7 is a fragmentaryperspective detail, view.
. Fig. 8 is a detail sectional view of the composite resistor unit, i
Fig. 9 is a fragmentary circuit diagram; of. a modification, and:
Fig. 10 is a view similar to modification.
Referring now to the drawings, there is shown in the diagrammatic view of Fig. 1, a conventional gaseous electric discharge device In of the Fig. 9 of another hotcathode type, such as a fluorescent lamp ineluding a pair of electrodes Hand l2 at opposite ends thereof. One of the mains l3 hasthe.
ballast coil [4 therein, and the main switch is shown in the other main [6. The startingcircuit between said electrodesincludes a conventionalstarter ll of the thermal, magnetic or, glow switch type. In Fig. 1 the glow switch type of starter is illustratively shown, the contacts 18 and I9, one of which is carried by a binietal strip 20, are shunted by a condenser 2| to minimize arcing.
The starting current passes across the open gap between the contacts I8 and I9 and the heat of the glow discharge therebetween causes the bimetal strip 20t0 deflect and close the gap, so that the full voltage is applied-through the lamp electrodes I] and I2, in series, whereupon the bimetal strip 20 cools and the gap reopens to permit a surge from ballast coil M to strike the arc in the lamp, or the cycle repeats until such are is actually struck, whereupon the glow switch remains open. The contacts, thus separatedto effect starting of the. lamp will be designatedthe starting contacts.
According to the present invention, there is connected in, the series circuit across the .electrodes ll and IZ and in series with starter- Il a thermally responsive time delay'switcharm 22 bearing a contact 23engaging andclosingcircuit to contact 24 in lead 25 from the starter switch l'l. These contacts will be designatedthe safety contacts. The time delay switch is de- According to the invention, a second resistor 28, normally out of circuit.is connected tothe,
under the repeated abortive starting operations, and this would deflect the safety bimetal switch 36 away from contact 3'! toward contact 38, thereby cutting into circuit an auxiliary resistor 38 adjacent the safety switch 3%, and connected by lead 0 electrode 35. Once the safety switch 36 has operated after the initial abortive starting impulses upon a defective lamp, the current will pass .from main 35 through resistor 34, electrode 36,
electrode H and has a contactIl29 ..in thepa'th of deflection of switch arm 22, said resisto128 being also arranged relative-to said arm 22 to maintain the same heated whenever saidr'si'stor is in circuit.
In operation, when the main switch i5 is closed, I the current will flow through electrode l-l through glow switch ll, lead 25, contacts 24 and 23, thermally responsive switch arm 22, resistor 26 and lead 21 to the companion electrode 12. With a ""riorr'nallyoperativelamp, 'whenthearc struck -the glow switch ll will be open, interrupting the 'series'""corfnectionbetween electrodes l I and i2 "and aslon'g"as"the"arc is" maintained, said switch remains open.
Should the lamp be defective and be'incapable of maintainin'gthe are but tend toflash' on and 01f intermittently, the bimetal switch-22 will be- "'come excessively "heated by the heat evolved in resistor 26, after a 'f'ew'pf sucliabortivestarting the otherielectrode 3 i 39' combined with that of starting resistor 34, the
starter switch 32, contact 33, lead ti, safety switch 35, contact resistor 33 and lead A?! to Under the heat of resistor safety switch 36 stays in deflected position as long as the circuit remains closed. Resistor 39 cuts down thecurrent in the safety circuit to such an extent that no arcing can occur across electrodes 30 andt I.
-In-Figs. 3 to '7, inclusive, is shown a desirable glow starter unit incorporating starting and safety controls of thecircuit shown in Fig. 1, al-
though obviously a similardevicemayre'adily be devised to incorporate the starting"and'*safety controls-of the circuit of Fig. 2. Therefer'ence numerals in the circuit of Fig. 1 'will'be used to designate the corresponding elements'of 'the structure of Figs. 3 to 7. The'unit'involves the conventional"insulating base 50 withits two'terminal DGStSfEi and Hand with a metal cap 53 having tabsfid to secure it to the base 59.
The cap 53 "has insulating lining55 1 covering its side wall and further insulating lining- 55 for its top wall. In the unit is enclosed the insulating upstanding panel-56 afiixedwith .35 respect to one of the terminal posts-5i to one side of which is mounted the glow starter-switch ll. 7 That switch may be of conventional construction involving a neon-filled glass tube "5? with electrodes 251, one of which is U-shap'edand of'bimetal. The control devices are disposed at the side of the panel 56 opposed to theglow'tube Ill. The bimetal switch 22 preferably in the form of a leaf, is aihxed as by welding one end t'hereof'to a finger 58 on a metal c1ip'59 riveted as at fill to the panel 56 and preferabl upset at one end 61 into the panel to preclude rotary shifting of the clip about the rivet. The bimetal leaf 22 extends upward the length of the panel and has a wire contact 23 at its end, which engages a wirecontact 24 spaced from the panel 56 and mounted on a clip 62 afiixed as by rivet'tfi to the upper end of thepanel 56, the rear of said rivet 63 being connected to one'of the terminal leadsfii of the glow discharge tube.
'The lower end of the bimetal switch 22 passes in aloop 22 about resistor R. That resistor (Fig. 8) has an electrically resistingcoreelement28 desirably of carbon or metal composition, "one terminal wire 65 of which is soldered as at 66 to the panel 56 and connected to terminal post 5| to which is connected the other terminal lead 69 of the glow discharge tube ll. The opposite terminalwire 68 of the carbon resistorextends upward along panel 56 to a clip it riveted at H and soldered to the upper end of the panel and connected to a wire contact member 29 near contact 24 and normally spaced from the wire end -23 of the bimetal switch 22.
Coiled about the composition resistor'28 is a wire resistor 26 desirably of Nichrome wire. One terminal of this resistor 26 extends through the aperture 12 in the panel 56 to the terminal post 52 inthe base 50 and the oppositeend'lt of said wire resistor26 extends through the rivet 75" 60 and is soldered to the clip 59.
""operat'ions'h'ave taken "place. As 'a consequence, the bimetal switch 22 will open the series circuit "at' contact '2 i' and will engagecontact 29,- so that 'the circuitnow will be from-electrode I I through resistor 28, contacts 29, bimetal switch arm 22, resistor-2 6 andlead' 2'! to the "companionelectrode 12. The resistor 28 is of resistance so high'that "thes'eries connection now established across the electrodes l I and !2 cuts down the-current to "'negligible'values. The heat evolved by thetwo resistors 25 and 28' inseriesywhichare adjacent thebimetal' "switclfarm 22, is "sufficiently intense 'tbkeep saidarrhin the-deflected position against contact 29 and therebytopreclude flashin of the tl'ai'np' as long as the main switch l5 remains Nosed. When saidswitch l 5" is opened, the'bi- "r'netalswitchjarmfl returns'byits naturalbias to "thepos'ition"shownin"Fig; 1,"so that the circuit automatically returns "to" its "normal position to "*pr'ot'ect "a new. orreplacement lamp and without needfor inanual'resetting. If the defective lamp is"not"replaced; itwi'll flash onand' elf-through a "f'ew 'cycles' whenever the main" switch is again closed, to apprise of the need for replacement, but will then"remain"dark'- as above set forth.
InFig'. 2 is shown the application'of the circuit "'to a'thermal'type of starter; in which the'series starting'connection between the electrodes 30 and 3 Viricludes' the bimetal switch arm 32 normally "closed -against contact-33 andadapted to open by the time the lamp" has arced over in the "ordinary "foperationof a perfectlamp under themoderate "heat evolved in' an "adjacentresistor 34 iri'circuit "betweenthemain"35and the electrode 30. According to the present invention; there is con- """nected 'in' series with the bimetal starter switch 32, by way of lead M, a bimetal safety switch 36 orma11 clos'ed'against contact-'51. This safety "switch'is'also" subjected to the heat evolved in resistor "34,but is less sensitive than the normal Tstarter switcli'32 so"that"it"'will not become deflect'ed'infthe'normal operation' of a perfect lamp. Inthe'operation of a-defectivelamp, however, '-"'exces'sive heat would be evolved" in resistor" 34 The wire resistor is preferably combined in a unitary structure with the composition resistor by embedding said wire in a coating of suitable resin or porcelain cement i l. The loop 22' of the bimetal switch is spaced from the composite resistor R by a gap in the order of .01 inch.
It will be understood that the set of the bimetal switch 22 is determined so as to efiect the desired safety operation, whether the lamp is being used in a cold or in a hot environment. To this end the spring tension is such as to maintain the contact against contact 24 even at the highest temperature encountered in use of the operative lamp.
, Preliminary to the operation of the safety switch, the resistor 26 will preheat the composition resistor 28 encompassed thereby so that the composition resistor 28 will reach the correct temperature for most effective operation in aiding the deflection of bimetal switch 22 from contact 24 to contact 20.
The spacing of the contacts 29 and 24 is the minimum consistent with no arcing and in practice is preferably equal to the diameter of contact wire 23 plus about .010 inch. By reason of the preheating of resistor 28 and the heat storing ability of'the resistor assembly of Fig. 8, the resistor temperature remains considerably higher than that of the bimetal leaf 22 and therefore the movement of contact 23 on leaf 22 from 24 to 29 occurs quickly.
The heat generated by the resistor 26, 28 (Fig. 8) is of the order required to maintain the closure of the safety circuit even at the lowest voltage or temperature encountered.
In practice the composition resistor 28 which is normally out of circuit, may be of resistance of the order of 20,000 ohms, while the wire resistor 26 which is in circuit during the starting operation of a normal lamp may be of resistance of the order of 10 ohms.
As is clear from the foregoing, the resistor 28 or 39 of Figs. 1 and 2 respectively, and which is normally disconnected, is switched into circuit by the deflection of the safety switch under the action of resistors or 34 respectively, in abnormal operation and serves to hold said switch against return from such deflected position.
While in Figs. 1 and 2, the two resistors are connected in series to prevent continued flashing of a defective lamp, it will be understood that the single holdout resistor 23 or 39 respectively, would alone be effective for the purpose, even though the actuating resistor 26 or 34 respectively, be cut out of circuit the instant it has performed its function of switching the hold-out resistor into circuit.
In Fig.9 is shown an arrangement for thus switching a hold-out resistor into circuit and concomitantly switching the actuating resistor out of circuit. The actuating resistor 16 connected to one terminal of the starter switch ll is connected directly to the hold-out resistor 18 which is normally out of circuit, since itsother terminal is connected to the normally open contact 19 in the path of deflection of safety switch 80. The electrode 8d of the lamp is connected in the main 83, and opposite electrode 85 in the main 8i at the supply side of resistors l5 and 1B. Preferably the two resistors l6 and i8 are closely juxtaposed, substantially as in Fig. 8.
In the normal starting operation, the current passes from main 8! through electrode 85 to resistor lli and thence through the starter switch 11, contact 82, and safety switchBllby way of electrode 84 to the other main 83. Upon excessive heating :of resistor 16 as a result of the abortive attempts to start a defective lamp, the safety switch disengages contact 82, and closes on contact 19, where it is held by the heat evolved in resistor 18, which is now connected in series with safety switch 80 and with electrodes 84 and 85 across the mains BI and 83, the companion resistor 16 bein now out of circuit.
In Fig. 10 is shown an arrangement generally similar to that of Fig. 9 except that the actuating resistor 76 intervenes between the electrode 85 and the connector 86 extending from the junction between the actuating resistor 76' and the holdout resistor 18. Accordingly in the normal start ing operation, resistor i8 is out of circuit, but upon deflection of safety switch at under the in fiuence of the heat generated by actuating resistor 16 in attempting to start a defective lamp, the circuit passes from main 83' through electrode as and safety switch 80' through resistor it and it in series to electrode 35 and the other main 3!.
The circuit of Fig. 1, as above described, lends itself readily to incorporation of the entire con trcl equipment including the starter, the thermal switch arm and the associated resistors in a single unit, as shown in Figs. 3 to '7, which has but two terminals connected to the electrodes of the lamp. Likewise the entire control equipment of the circuit of Fig. 9, and that of Fig. 10 as Well, can be incorporated in a single unit with but two termi nals connected to the electrodes of the lamp. The control equipment of the unit of Fig. 2 can be similarly incorporated, except that it requires more terminals.
As many changes could be made in the above construction, and many apparently widely differ ent embodiments of this invention could be made without departing from the scope of the claims, it is intended that all matter contained inthe above description or shown in the accompanying drawings shall be interpreted as illustrative and not in a limiting sense.
Having thus described our invention, what we I claim as new and desire to secure by Letters Patent of the United States is:
l. A safety starting and operating circuit for a gaseous electric discharge device equipped. with spaced electrodes, said circuit comprising a starting connection including a pair of starting con.- tacts, a pair of safety contacts and a heating element in series, with one of said starting contacts being connected directly to one of said safety contacts, whereby when said starting connection is in series with said electrodes and a sou-roe of current, current will pass through said starting connection and said electrodes, actuating means in series with said starting contacts controlled by current flow through said starting connection, separating said starting contacts and maintaining the latter separated only while the arc of the electric discharge device is maintained, thermally responsive, electrically conductive, displaceable means actuating at least one of said safety contacts and responsive to the prolonged starting current through said heating element in the at tempted operation of a defective electric discharge device for separation of said safety contacts, and current operated heat evolving means positioned adjacent said displaceable means, directly connected at one end to the other of said starting contacts, having its free end normally disconnected from said safety contacts, and in the path of movement of said displaceable means, whereby upon separation of said safety; contact's, an.d en:-
7 gag'ment-of said dis'placeable means with said free end, said "current operated heat evolving means will be connected'in series with saidtwo electrodes, said heating element and such source of-c'ur-rent to'maintain said safety contacts separated; I
2. The combination set forth in claim 1 in which the end of said current operated heat evolving means connected to the other of said starting contacts is also directly connected to one of such electrodes;
3. The combinationset forth in claim 1 in which the-end of said current operated heat evolving means connected to the other of said starting contacts is also directly connected to said heating element.
4. A safety starting and operating circuit for a gaseous electric discharge device equipped with spaced electrodes, said circuit comprising a starting connection including a pair of normallyengaged starting contacts, a pair of safety contacts, a resistor and a heat responsive electrically conductive safety switch arm in series, said resistor being in thermal association with said switch arm, with one of said starting contacts being connected directly to one of said safety contacts and said switch arm carrying the other of said safety contacts, whereby when said starting connection is in series with said electrodes and a source of current, current will pass through said starting connection and said electrodes, actuating means in series with saidstarting contact controlled by current flow through said starting connection, separating said starting contacts and maintaining the latter separated only while the arc of the electric discharge device is maintained, said resistor evolving sufficient heat in the attempted operation of a defective electric discharge device for displacement of said safety switch arm and separation of said safety contacts, and a second resistor in thermal association with said switch arm, normally out of circuit, directly connected at one end to the other of said starting contacts and having its free end normally disconnected from said switch arm and in the pathof movement of the latter, whereby upon displacement of said switch aurn and engagement with said free end, said two resistors and said switch arm will be connected in series with said two electrodes and such source of current, said two-resistors conjointly generating sufiicient heat to maintain the switch arm in deflected position against said free end as long as the circuit is closed.
5. A safety starting and operating circuit for a gaseous electric discharge device equipped with spaced electrodes, said circuit comprising a starting connection including a pair of safety contacts, a heating element and a glow switch starter having a pair of starting contacts, all in series, with one of said starting contacts being connected directly to one of said safety contacts, whereby when said starting connection is in series with said electrodes and a source of current, current will pass through said starting connection and said electrodes; said pair of starting contacts in said glow switch starter separating and remaining separated only while the arc of the lamp is maintained, a heat responsive electri cally conductive safety switch arm actuating at least one of said safety contacts and responsive to fthe prolonged starting current through said heatingelement in the attempted operation'of a defective lamp for separation of said safety contacts; and a second heating element positioned adjacent said switch arm, directly connected at one end to the" other of said'startmgcontacts, and havingits free end normally "disconnected from said safety contacts, and in the path of movement of said'switch' arm, whereby upon separationof said safety contacts and engagement of said switch arm'with said free end; said two heating elements will be connected in series with said two' electrodes, said two heating elements conjointly generating sufficient heat to maintain -said switch arm in deflected position against said free end as long as the'circuit is closed.
6. A safety starting and operatingcircuit'for a gaseous electric discharge device equipped with spaced electrodes, said circuit comprising a starting connection including a pair of normally open starting contacts, a pair of normally closed safety contacts, a resistor and a heat responsive electrically conductive safety switch arm"carrying one of said safety contacts, all in series with one of said starting contacts being connected directly to the other of said safety contacts, whereby when said starting connection is in series with said electrodes and a source of current, current will pass through said starting connection and said electrodes, actuating means in" series with said starting contactscontrolling the latter and controlled by current'fiow through said startingconnection, said actuating means being normally inoperative while the 'arc of the electric discharge device is maintained, whereby said'starting'contacts will be retained in openpositionto break the circuit from such source of current to said resistor, said resistor evolving sufficient heat in the attempted operation of a defective electric discharge device for displacement ofsaid safety switch arm to separate said safetycontacts, and a second resistor'in thermal association with said switch arm directly connected-at one end-to the other of said starting contacts and having its free end normally disconnected from'said switch arm and in the path of movement of the latter, whereby upon displacement of said switch arm and engagement with said free end, said two resistors and said switch arm will be connected in series with said two electrodes and such source of current, said two resistors conjointly generating sufiicient heat to maintain the switch arm in deflected position against said free endas long as the circuit is closed.
'7. A safety starter for a gaseous electric discharge device equipped with spaced electrodes, said starter comprising a starter unit including a pair of starting contacts, means for actuating said contacts repeatedly to open and close the latter, an associated bimetal safetyswitch arm, a support "therefor at one endthereof', a pair of resistances at the support end of said switch arm in heat transfer relation thereto, a pair'of neighboring contacts, one of said neighboring contacts being connected t'oone of said starting contacts and normally engaged bythe free end of said switch arm, the other ofsaid neighboring contacts being normally spaced'from'the free end of said switch arm in the path of movement thereof and connected to one end of one of said resistances; the free' endof said last named resistance being connected directly to the other of said starting contacts, a pair of terminals, one of said terminals being connected to one end of the other of said resistances, the other end of said last named resistance being connected in series with said safety switcharmysaid pair" of starting contacts," and said other terminal.
8. A safety start'erfor'a gaseous"electricdischarge device "equipped with spaced electrodes,
said starter comprising a starter unit including a pair of starting contacts, means for actuating said contacts respectively to open and close the latter and to leave them open upon initiation of a discharge between said electrodes, an associated bimetal safety switch arm, a support therefor at one end thereof, a pair of resistances at the support end of said switch arm in heat transfer relation thereto, one of said resistances being connected at one end to said bimetal switch arm, a pair of neighboring contacts, one of said neighboring contacts being connected to one of said starting contacts and normally engaged by the free end of said switch arm, the other of said neighboring contacts being normally spaced from said switch arm and connected to one end of the other of said resistances, the free end of said last named resistance being connected directly to the other of said starting contacts and a pair of terminals connected respectively to said last named starting contact and the free end of said first named resistance.
9. A safety starting device for a gaseous electric discharge lamp equipped with spaced electrodes, said device comprising a self contained unit including a starter element having a pair of starting contacts, means for actuating said contacts repeatedly to open and close the latter and to leave them open upon initiation of a discharge between said electrodes, 9, safety element comprising a bimetal switch leaf, said switch leaf having a loop at one end affixed to said panel, and a contact carried by the other end thereof, a heater unit encompassed by said loop of said bimetal switch leaf, said heater unit comprising a pair of heater elements in heat transfer relation to said switch leaf, one of said heater elements being connected at one end to said switch leaf near the looped end thereof, a terminal post connected to the other end of said heater element, a pair of fixed contacts mounted on the panel adjacent the contact carrying end of said switch leaf, one of said fixed contacts being connected to one of said starting contacts and normally engaged by the contact carried by said switch leaf, the other of said contacts being normally spaced from said contact carried by said switch leaf and connected to one end of the other of said resistances, the free end of said last named resistance being connected directly to the other of said starting contacts and to a second terminal post.
10. The combination set forth in claim 9 in which said first resistor encompasses said second resistor.
11. In a safety starter unit, th combination of a support base, a panel rising therefrom, a starter element at one side of the panel and including a pair of starting contacts, means for actuating said contacts repeatedly to open and close the latter, and safety means at the other side of the panel, said safety means comprising a bimetal switch arm having a looped portion at on end affixed to said panel, a contact at the free end of said bimetal switch arm, a pair of neighboring contacts including a, contact normally engaged by said switch contact and connected to one of said starting contacts, and a second contact normally spaced from said switch contact, a resistor unit disposed in the bight of said loop and in heat transfer relation to said switch arm, said resistor unit including a composition resistance connected at one end to said second contact, and a wire resistor connected at one end to said bimetal switch arm, and a pair of terminal posts through said support base and connected respectively to the other end of said wire resistor, and to the other end of said composition resistor and to the other of said starting contacts.
12. A safety starter unit for a gaseous electrical discharge device, comprising a support base having a pair of terminal posts, an insulating panel rising therefrom, a glow switch starting unit mounted on one face of said panel and including a pair of normally open starting contacts having one of said starting contacts connected to one of said posts, safety means mounted on the other face of said panel, said means in. said glow switch starting unit for actuating said contacts repeatedly to open and close the latter, safety means comprising a bimetal switch having a loop at its base and affixed to said panel, a resistor unit disposed in the bight of said. loop and comprising a composition resistance, a lead from said resistance extending along said panel, and a contact extending transversely at the top of said panel and connected to said lead, the opposite end of said composition resistor being connected to said last named terminal post, said resister unit also including a wire resistor, one end of said wire resistor being connected to said bimetal switch, the other end of said wire resistor being connected to the other terminal post, said A panel having a contact near but spaced from said transverse contact and normally engaged by the outer end of said bimetal switch, said latter contact being connected to the other starting contact of the starter unit.
MAYNARD A. BABB. ARNOLD E, HAYES.
REFERENCES CITED The following references are of record in the file of this patent:
UNITED STATES PATENTS Number Name Date 1,788,970 Andre et a1 Jan. 13, 1931 2,160,823 Black June 6, 1939 2,285,450 McCarthy (a) June 9, 1942 2,294,191 Lord Aug. 25, 1942 2,299,499 Sanford Oct. 20, 1942 2,333,215 Thomas Nov. 2, 1943 2,341,520 Babb Feb. 15', 1944 2,343,262 McCarthy (b) Mar. 7,1944 2,344,774 Hodgkins Mar. 21, 1944 2,379,115 Thayer June 26, 1945 2,408,093 Patterson Sept, 24, 1946
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US2492575A (en) * 1947-06-21 1949-12-27 Ind Electronics Corp Safety starter circuit and unit
US2717333A (en) * 1950-02-15 1955-09-06 William S H Hamilton Starting and operating circuit for fluorescent lamp

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US2160823A (en) * 1936-01-17 1939-06-06 Bell Telephone Labor Inc Control of electromagnets
US2285450A (en) * 1940-05-18 1942-06-09 Hygrade Sylvania Corp Electric discharge lamp and starting device
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US2299499A (en) * 1941-04-05 1942-10-20 Otis Elevator Co Protective device for fluorescent lamp circuits
US2333215A (en) * 1942-04-27 1943-11-02 Sylvania Electric Prod Electric discharge lamp starting device
US2341520A (en) * 1941-02-20 1944-02-15 Maynard A Babb Starting and operating circuit for gaseous electric discharge devices
US2343262A (en) * 1941-11-01 1944-03-07 Sylvania Electric Prod Electric discharge lamp starting device
US2344774A (en) * 1942-06-24 1944-03-21 Bryant Electric Co Starting and operating circuit for discharge lamps
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US2408093A (en) * 1943-01-30 1946-09-24 Bell Telephone Labor Inc Method of making wire-wound cardtype resistance devices

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Publication number Priority date Publication date Assignee Title
US1788970A (en) * 1926-11-19 1931-01-13 Andre Henri Static device for the automatic and progressive closing of electric circuits
US2160823A (en) * 1936-01-17 1939-06-06 Bell Telephone Labor Inc Control of electromagnets
US2285450A (en) * 1940-05-18 1942-06-09 Hygrade Sylvania Corp Electric discharge lamp and starting device
US2341520A (en) * 1941-02-20 1944-02-15 Maynard A Babb Starting and operating circuit for gaseous electric discharge devices
US2299499A (en) * 1941-04-05 1942-10-20 Otis Elevator Co Protective device for fluorescent lamp circuits
US2343262A (en) * 1941-11-01 1944-03-07 Sylvania Electric Prod Electric discharge lamp starting device
US2294191A (en) * 1941-11-12 1942-08-25 Gen Electric Starting switch
US2379115A (en) * 1941-12-10 1945-06-26 Gen Electric Starting control for electric discharge devices
US2333215A (en) * 1942-04-27 1943-11-02 Sylvania Electric Prod Electric discharge lamp starting device
US2344774A (en) * 1942-06-24 1944-03-21 Bryant Electric Co Starting and operating circuit for discharge lamps
US2408093A (en) * 1943-01-30 1946-09-24 Bell Telephone Labor Inc Method of making wire-wound cardtype resistance devices

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2492575A (en) * 1947-06-21 1949-12-27 Ind Electronics Corp Safety starter circuit and unit
US2717333A (en) * 1950-02-15 1955-09-06 William S H Hamilton Starting and operating circuit for fluorescent lamp

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